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                                    FORM 10-K
                       

SECURITIES AND EXCHANGE COMMISSION WASHINGTON,
Washington, D.C. 20549 Annual Report Pursuant
Form 10-K
ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
For the fiscal year ended December 31, 2005
Commission file number 1-9447
KAISER ALUMINUM CORPORATION
(Exact name of registrant as specified in its charter)
Delaware
94-3030279
(State of Incorporation)
(I.R.S. Employer
Identification No.)
27422 PORTOLA PARKWAY, SUITE 350,
FOOTHILL RANCH, CALIFORNIA
(Address of principal executive offices)
92610-2831
(Zip Code)
Registrant’s telephone number, including area code:
(949) 614-1740
Securities registered pursuant to Section 12(b) of the Act:
None
Securities registered pursuant to Section 12(g) of the Act:
Common Stock, $.01 par value
Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule 405 of the Securities Act.  Yes o     No þ
If this report is an annual or transition report, indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 For the fiscal year ended December 31, 2002 Commission file number 1-9447 KAISER ALUMINUM CORPORATION (Exact name of registrant as specified in its charter) DELAWARE 94-3030279 (State of Incorporation) (I.R.S. Employer Identification No.) 5847 SAN FELIPE, SUITE 2500, HOUSTON, TEXAS 77057-3268 (Address of principal executive offices) (Zip Code) Registrant's telephone number, including area code: (713) 267-3777 Securities registered pursuant to Section 12(b) of the Act: None Securities registered pursuant to Section 12(g) of the Act: Common Stock, $.01 par value 1934.  Yes o     No þ
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months, and (2) has been subject to such filing requirements for the past 90 days.  Yes /X/þ     No / / o
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 ofRegulation S-K is not contained herein, and will not be contained, to the best of registrant'sregistrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of thisForm 10-K or any amendment to thisForm 10-K.  /X/ þ
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, or a non-accelerated filer. See definition of “accelerated filer and large accelerated filer” inRule 12b-2 of the Exchange Act. (Check one):
Large accelerated filer o     Accelerated filer o     Non-accelerated filer þ
Indicate by check mark whether the registrant is a shell company (as defined inRule 12b-2 of the Exchange Act Rule 12b-2)Act).  Yes / /o     No /X/ þ
As of February 28, 2003,June 30, 2005, there were 80,271,57079,671,531 shares of the Common Stock of the registrant outstanding. As of February 28, 2003,June 30, 2005, the aggregate market value of the registrant'sregistrant’s Common Stock held by non-affiliates, based upon the average bid and asked price of the Common Stock as reported by the OTC Bulletin Board maintained by the National Association of Securities Dealers, Inc., for June 30, 20022005 (which was the last day of the registrant'sregistrant’s most recently completed second fiscal quarter) was $2.5$.9 million. However, the market value of the registrant'sregistrant’s Common Stock may not be meaningful, because as part of athe registrant’s plan of reorganization, it is possible that the equity interests of the Company'sCompany’s existing stockholders couldare expected to be diluted or cancelled. cancelled without consideration.
As of February 28, 2006 there were 79,671,531 shares of Common Stock of the registrant outstanding.
Documents Incorporated By Reference
None - --------------------------------------------------------------------------------


NOTE
Kaiser Aluminum Corporation'sCorporation’s Report onForm 10-K filed with the Securities and Exchange Commission includes all exhibits required to be filed with the Report. Copies of this Report onForm 10-K, including only Exhibit 21 of the exhibits listed on pages 97 - 102136-142 of this Report, are available without charge upon written request. The registrant will furnish copies of the other exhibits to this Report onForm 10-K upon payment of a fee of 25 cents per page. Please contact the office set forth below to request copies of this Report onForm 10-K and for information as to the number of pages contained in each of the exhibits and to request copies of such exhibits:
Corporate Secretary
Kaiser Aluminum Corporation 5847 San Felipe,
27422 Portola Parkway, Suite 2500 Houston, Texas 77057-3268 (713) 267-3777 350
Foothill Ranch, California92610-2831
(949) 614-1740


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
TABLE OF CONTENTS
Page
PART I1
Item 1.Business1
Item 1A.Risk Factors14
Item 1B.Unresolved Staff Comments18
Item 2.Properties18
Item 3.Legal Proceedings18
Item 4.Submission of Matters to a Vote of Security Holders20
PART II20
Item 5.Market for Registrant’s Common Equity and Related Stockholder Matters20
Item 6.Selected Financial Data21
Item 7.Management’s Discussion and Analysis of Financial Condition and Results of Operations21
Item 7A.Quantitative and Qualitative Disclosures About Market Risk43
Item 8.Financial Statements and Supplementary Data45
Item 9.Changes in and Disagreements with Accountants on Accounting and Financial Disclosure104
Item 9A.Controls and Procedures104
Item 9B.Other Information105
PART III106
Item 10.Directors and Executive Officers of the Registrant106
Item 11.Executive Compensation110
Item 12.Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters120
Item 13.Certain Relationships and Related Transactions122
Item 14.Principal Accountant Fees and Services122
PART VI124
Item 15.Exhibits and Financial Statement Schedules124
SCHEDULE I126
SIGNATURES135
INDEX OF EXHIBITS136
EXHIBIT 21 SUBSIDIARIES143


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
PART I ITEM 1. BUSINESS ITEM 2. PROPERTIES ITEM 3. LEGAL PROCEEDINGS ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS PART II ITEM 5. MARKET FOR REGISTRANT'S COMMON EQUITY AND RELATED STOCKHOLDER MATTERS ITEM 6. SELECTED FINANCIAL DATA ITEM 7. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS ITEM 7A. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA ITEM 9. CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE PART III ITEM 10. DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT ITEM 11. EXECUTIVE COMPENSATION ITEM 12. SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT ITEM 13. CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS PART IV ITEM 14. CONTROLS AND PROCEDURES ITEM 15. EXHIBITS, FINANCIAL STATEMENT SCHEDULES, AND REPORTS ON FORM 8-K SCHEDULE I SIGNATURES INDEX OF EXHIBITS EXHIBIT 21 SUBSIDIARIES PART I ITEM 1. BUSINESS
Item 1.Business
This Annual Report onForm 10-K (the "Report"“Report”) contains statements which constitute "forward-looking statements"“forward-looking statements” within the meaning of the Private Securities Litigation Reform Act of 1995. These statements appear in a number of places in this Report (including, but not limited to, Item 1. "Business - “Business — Business Operations" " - Competition," " -” “— Competition” “— Environmental Matters," and " -“— Factors Affecting Future Performance," Item 3. "Legal“Legal Proceedings," and Item 7. "Management's“Management’s Discussion and Analysis of Financial Condition and Results of Operations"Operations”). Such statements can be identified by the use of forward-looking terminology such as "believes," "expects," "may," "estimates," "will," "should," "plans"“believes,” “expects,” “may,” “estimates,” “will,” “should,” “plans” or "anticipates"“anticipates” or the negative thereof or other variations thereon or comparable terminology, or by discussions of strategy. Readers are cautioned that any such forward-looking statements are not guarantees of future performance and involve significant risks and uncertainties, and that actual results may vary materially from those in the forward-looking statements as a result of various factors. These factors include the effectiveness of management'smanagement’s strategies and decisions, general economic and business conditions, developments in technology, new or modified statutory or regulatory requirements, and changing prices and market conditions. Certain sections of this Report identify other factors that could cause differences between such forward-looking statements and actual results (for example, see Item 1. "Business -“Business — Factors Affecting Future Performance"Performance”). No assurance can be given that these are all of the factors that could cause actual results to vary materially from the forward-looking statements. GENERAL
General
Kaiser Aluminum Corporation (the "Company"(“Kaiser” or "Kaiser"the “Company”), is a Delaware corporation organized in 1987, is a subsidiary of MAXXAM Inc. ("MAXXAM"). MAXXAM and one of its wholly owned subsidiaries together own approximately 62% of the Company's Common Stock, with the remaining approximately 38% publicly held.1987. The Company operates primarily through its wholly owned subsidiary, Kaiser Aluminum & Chemical Corporation ("KACC"(“KACC”) and its subsidiaries, operates in all principal aspects. The Company’s primary line of the aluminum industry - the mining of bauxite, the refining of bauxite into alumina,business is the production of primary aluminum from alumina, and the manufacture of fabricated (including semi-fabricated) aluminum products. REORGANIZATION PROCEEDINGS TheIn addition, the Company owns a 49% interest in an aluminum smelter in Wales, UK. Kaiser and 25certain of its subsidiaries have filed separate voluntary petitions in the United States Bankruptcy Court for the District of Delaware (the "Court"“Court”) for reorganization under Chapter 11 of the United States Bankruptcy Code (the "Code"“Code”); the and are currently managing their businesses as “debtor in possession”. The Company, KACC and 15 of KACC's subsidiaries (the "Original Debtors") filed in the first quarter of 2002 and nine additional KACC subsidiaries (the "Additional Debtors") filed in the first quarter of 2003. The Original Debtors and Additional Debtors are collectively referred to herein as the "Debtors"“Debtors” and the Chapter 11 proceedings of these entities are collectively referred to herein as the "Cases."“Cases.” For purposes of this Report, the term "Filing Date" shall mean,“Filing Date” means, with respect to any particular Debtor, the date on which such Debtor filed its Case. None
As more fully discussed below, the Company filed a plan of KACC's non-U.S. joint ventures are includedreorganization and disclosure statement in 2005. The plan was accepted by all classes of creditors entitled to vote on the plan and the plan was confirmed by the Court on February 6, 2006. The confirmation order remains subject to motions for review and appeals filed by certain of KACC’s insurers and must still be adopted or affirmed by the United States District Court. Other significant conditions to emergence include completion of the Company’s exit financing, listing of the new common stock on the NASDAQ stock market and formation of the trusts for the benefit of the torts claimants. As provided in the Cases.plan of reorganization, once the Court’s confirmation order is adopted or affirmed by the United States District Court, even if the affirmation order is appealed, the Company can proceed to emerge if the United States District Court does not stay its order adopting or affirming the confirmation order and the key constituents in the Chapter 11 proceedings agree. Assuming the United States District Court adopts or affirms the confirmation order, the Company believes that it is possible that it will emerge in the second quarter of 2006. No assurances can be given that the Court’s confirmation order will ultimately be adopted or affirmed by the United States District Court or that the transactions contemplated by the plan of reorganization will ultimately be consummated.
As previously reported, the Company’s restructuring would resolve prepetition claims that are currently subject to compromise including retiree medical, pension, asbestos, and other tort, bond, and note claims. The plan of reorganization would result in the cancellation of the equity interests of current stockholders and the distribution of equity in the emerging company to creditors and creditor representatives. Under the terms of the plan, two


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voluntary employee beneficiary associations that were created in 2004 to provide medical benefits or funds to defray the cost of medical benefits for salaried and hourly retirees are entitled to receive a majority of the new equity distributed. Retiree medical plans existing at that time were cancelled.
When the restructuring process began, Kaiser was an integrated producer in the aluminum industry with operations that included the production and sale of bauxite, alumina, and primary aluminum (the “commodities interests”) and the production of fabricated aluminum products. However, the Company’s strategic reviews indicated that its commodities interests were typically higher cost, required significant capital investment, and exposed the Company to significant volatility and cash consumption during weak pricing environments. As a result, Kaiser implemented a strategy of focusing on its fabricated products operations and divesting all but one of its commodities interests.
Business Operations
• Fabricated Products Business Unit
Overview.  Kaiser’s Fabricated products business unit produces rolled, extruded, drawn, and forged aluminum products used principally for aerospace and defense, automotive, consumer durables, electrical, and machinery and equipment end-use applications. Kaiser’s participation is focused generally in specialty niches of these larger product categories. During the period 2003 through 2005, the Company’s eleven North American fabricated products manufacturing facilities have produced and shipped approximately 372, 459 and 482 million pounds, respectively, of fabricated aluminum products. In general, products manufactured are in one of four broad categories: general engineering (“GE”), aerospace and high strength (“Aero/HS”), automotive (“Auto”), and custom industrial (“CI”).
A description of the manufacturing processes and category of products at each of the 11 production facilities is shown below:
Manufacturing
Location
Process
Types of Products
Chandler, ArizonaDrawingAero/HS
Greenwood, South CarolinaForgingAuto
Jackson, TennesseeExtrusion/DrawingAero/HS, GE
London, OntarioExtrusionAuto, CI
Los Angeles, CaliforniaExtrusionGE, CI
Newark, OhioExtrusion/Rod RollingAero/HS, GE, Conversion products(1)
Richland, WashingtonExtrusionAero/HS, GE
Richmond, VirginiaExtrusion/DrawingGE, Auto, CI
Sherman, TexasExtrusionAuto, CI
Spokane, WashingtonFlat RollingAero/HS, GE
Tulsa, OklahomaExtrusionGE
(1)Conversion products can undergo one or two additional processing steps before being identified to an end-use application.
Further discussion is provided below in respect of major types of products produced and the types of manufacturing processes employed.
As can be seen in the table above, many of the facilities employ the same basic manufacturing process and produce the same type of products. Over the past several years, given the similar economic and other characteristics at each location, Kaiser has made a significant effort to more tightly integrate the management of its Fabricated products business unit across multiple manufacturing locations, product lines, and target markets to maximize the efficiency of product flow to customers. Purchasing is centralized for a substantial portion of the Fabricated products business unit’s primary aluminum requirements in order to try to maximize price, credit and other benefits. Because many customers purchase a number of different products that are produced at different plants, there has


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also been substantial integration of the sales force and its management. The Company believes that integration of its operations will allow the Company to capture efficiencies while allowing the plant locations to remain highly focused.
Industry sales margins for fabricated products fluctuate in response to competitive and market dynamics. However, changes in primary aluminum price typically are passed through to customers, and, where fabricated product shipments are based on firm prices (including the primary aluminum content), the Company’s exposure to metal price fluctuations is mitigated by employing appropriate hedging techniques. For internal reporting purposes, whenever the Fabricated products business unit enters into a firm price contract, it also enters into an “internal hedge” with the Primary aluminum business unit, so that all the metal price risk resides in the Primary aluminum business unit. Results from internal hedging activities between the two business units are eliminated in consolidation.
In a majority of the cases, the operations purchase primary aluminum ingot and recycled and scrap aluminum in varying percentages depending on various market factors including price and availability. Primary aluminum purchased for the Fabricated products business unit is typically based on the Average Midwest Transaction Price (“Midwest Price”), which typically ranges between $.03 to $.075 per pound above the price traded on the London Metal Exchange (“LME”) depending on primary aluminum supply/demand dynamics in North America. Recycled and scrap aluminum are typically purchased at a modest discount to ingot prices but can require additional processing. In addition to producing fabricated aluminum products for sale to third parties, certain of the plants provide one another with billet, log or other intermediate material in lieu of purchasing such items from third party suppliers. For example, a substantial majority of the product from the Richland, Washington location is used as base input at the Chandler, Arizona location; the Sherman plant is currently supplying billet and logs to the Tulsa, Oklahoma facility; the Richmond, Virginia plant typically receives some portion of its metal supply from either (or both of) the London, Ontario or Newark, Ohio facilities; and the Newark, Ohio facility also supplies billet and log to the Jackson, Tennessee facility and extruded forge stock to the Greenwood, South Carolina facility.
Types of Products Produced
General Engineering Products — General engineering products have a wide range of uses and applications, many of which involve further fabrication of these products for numerous transportation and industrial end uses. Demand growth and cyclicality tend to mirror broad economic patterns and industrial activity in North America. A substantial majority of the Company’s GE products are sold to large distributors in North America, with orders often representing standard catalog items shipped with a relatively short lead-time. Key competitive dynamics reflect a variety of factors including product-line breadth, product quality, delivery performance and customer service, in addition to product price. The Company services this market with a nationwide sales force focused on GE and Aero/HS products.
Aerospace and High Strength Products — Aero/HS products include aerospace, defense, and recreational products, a majority of which are sold to distributors with the remainder being sold directly to customers. Sales are made either under contracts (with terms spanning from one year to several years) ororder-by-order basis. The Company serves this market with a North American sales force focused on GE and Aero/HS products and direct sales representatives in Western Europe. The key demand drivers are commercial aircraft builds (which in turn are often reflective of broad economic patterns) and defense spending.
Automotive Extruded and Forged Products — The Company supplies extruded, drawn, and forged aluminum products for applications in the North American automotive industry. Kaiser supplies a wide variety of products, including extruded products for anti-lock braking systems, drawn tube for drive shafts, and forgings for suspension control arms and drive train yokes. For some products, Kaiser performs limited fabrication. Customers primarily include tier-one suppliers to equipment manufacturers. Sales contracts for these products are typically medium to long-term in length. Almost all sales of automotive extruded and forged products occur through direct channels. The key demand drivers have been (a) North American light vehicle builds and (b) increased use of aluminum in vehicles as aluminum displaces steel parts to reduce vehicle weight in response to ever-tightening governmental standards for vehicle emissions.


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Custom Industrial Products — The Company manufactures custom products for many end uses, including consumer durables, electrical, machinery and equipment, and truck trailer applications. A significant portion of Kaiser’s custom industrial product sales in recent years has been for water heater anodes, truck trailers and electrical/electronic heat exchangers. The Company typically sells custom shapes directly to end-users under medium-term contracts. The Company sells these products using a nationwide direct sales force that works closely with the technical sales organization in pre-sale efforts.
Concentrations — In 2005, the Fabricated products business unit had approximately 575 customers. The largest and top five customers for fabricated products accounted for approximately 11% and 33%, respectively, of the Company’s third-party net sales in 2005. Subsequent to December 31, 2005, the largest customer for the Fabricated products segment, Reliance Group, entered into an agreement to acquire one of the Company’s other top five customers. The acquisition is expected to be completed in the second quarter of 2006. Sales to Reliance Group and the other customer (on a combined basis) accounted for approximately 19% of the Company’s third party net sales in 2005. The loss of Reliance Group, as a customer, would have a material adverse effect on the Company taken as a whole. However, in the Company’s opinion, the relationship between Reliance Group and the Company is good and the risk of loss of Reliance Group, as a customer, is remote. See Item 1. “Business — Competition” in this Report. Sales are made directly to end-use customers and distributors by KACC sales personnel located in the United States and Europe, and by independent sales agents in Asia, Mexico and the Middle East.
GE and Aero/HS shipments in recent years have been approximately 50% and 20%, respectively, of total Fabricated products business unit shipments with the remainder being relatively equally split between Auto and CI. However, on a revenue basis, Aero/HS would be approximately double its relative shipment percentage and CI would be approximately half its relative shipment percentage, reflecting the relative pricing of these types of products.
Types of Manufacturing Processes Employed
Flat Rolled Products — The traditional manufacturing process for aluminum rolled products uses ingot as the starter material. The ingot is processed through a series of rolling operations, both hot and cold. Finishing steps may include heat treatment, annealing, coating, stretching, leveling or slitting to achieve the desired metallurgical, dimensional and performance characteristics. Aluminum rolled products are manufactured using a variety of alloy mixtures, a range of tempers (hardness), gauges (thickness) and widths, and various coatings and finishes. Rolled aluminum semi-finished products are generally either sheet (under .25 inches in thickness) or plate (up to 15 inches in thickness). The vast majority of the North American market for aluminum rolled products uses (a) “common alloy” material for construction and other applications, and (b) beverage/food can sheet. However, these are products and markets in which Kaiser chooses not to participate. Rather, Kaiser has chosen to focus its efforts on “heat treat” products. Heat treat products are distinguished from common alloy products by higher strength and other desired product attributes, which result in higher value added in the market than for most other types of rolled products. The size of this specialized market segment is less than 10% of the total flat-rolled market. The primary end use of heat treat rolled sheet and plate is for aerospace and GE products.
Extruded Products — The extrusion process typically starts with a cast billet, which is an aluminum cylinder of varying length and diameter. The first step in the process is to heat the billet to an elevated temperature whereby the metal is malleable. The billet is put into an extrusion press and pushed, or extruded, through a die that gives the material the desired two-dimensional cross section. The material is either quenched as it leaves the press, or subjected to a post extrusion heat treatment cycle, to control the material’s physical properties. The extrusion is then straightened by stretching and cut to length before being hardened in aging ovens. The largest end uses of extruded products are in the construction, transportation (including automotive), custom industrial, and general engineering segments. Building products represents the largest end use market for extrusions by a significant amount. However, Kaiser has chosen to focus its efforts in the production of transportation, general engineering and custom industrial products.
Forged Products — Forging is a manufacturing process in which metal is pressed, pounded or squeezed under great pressure into high strength parts known as forgings, creating unique property characteristics. Forged parts are heat treated before final shipment to the customer. The end uses are primarily in transportation, where high strength


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to weight product qualities are valued. Kaiser’s participation is highly focused on certain types of automotive applications.
Legal Structure
All of the Company’s fixed assets utilized by the Fabricated products business unit are currently owned directly by KACC with two exceptions: (1) the London, Ontario facility is owned by Kaiser Aluminum & Chemical of Canada Limited (“KACOCL”), a wholly owned subsidiary, which was one of KACC’s subsidiaries that filed a petition for reorganization under the Code in January 2003, and (2) the Richmond, Virginia facility, which is owned by Kaiser Bellwood Corporation (“Bellwood”), a wholly owned subsidiary of KACC, which filed a petition for reorganization in February 2002. The Company does not believe that KACOCL’s or Bellwood’s operations have been adversely affected by the Cases.
In connection with the effective date of the plan of reorganization, the Company and its subsidiaries will be restructured so as to reduce the number of companies and associated administrative costs to the extent possible. It is contemplated that the restructuring will include one or more mergers, consolidations, reorganizations, asset transfers or dissolutions.
• Primary Aluminum Business Unit
The Primary aluminum business unit, after excluding discontinued operations, has been redefined by management as containing two primary elements: (a) activities related to the Company’s interests in and related to Anglesey Aluminium Limited (“Anglesey”), and (b) primary aluminum hedging-related activities.
Anglesey.  KACC owns a 49% interest in Anglesey, which owns an aluminum smelter at Holyhead, Wales. The smelter has a total annual rated capacity of approximately 135,000 metric tons of which approximately 66,150 metric tons of the annual rated capacity are available to the Company. The Anglesey smelter uses pre-bake technology. KACC supplies 49% of Anglesey’s alumina requirements and purchases 49% of Anglesey’s aluminum output at market related prices. Anglesey produces billet, rolling ingot and sow for the U.K. and European marketplace. KACC sells its share of Anglesey’s output to a single third party. The price received for sales of production from Anglesey typically approximate the LME price. KACC also realizes a premium (historically between $.05 and $.12 per pound above LME price depending on the product) for sales of value added products such as billet and rolling ingot. Anglesey operates under a power agreement that provides sufficient power to sustain its operations at full capacity through September 2009. Anglesey’s ability to operate past September 2009 is dependent upon finding adequate power at an acceptable purchase price. No assurances can be given in this regard. Rio Tinto Plc owns the remaining 51% ownership interest in Anglesey. As majority shareholder, Rio Tinto hasday-to-day operating responsibility for Anglesey, although certain decisions require unanimous approval of the shareholders.
The Company is responsible for selling alumina to Anglesey in proportion to the Company’s ownership percentage. Such alumina is purchased under contracts at prices that are tied to primary aluminum prices that extend through 2007. The Company will need to secure a new alumina contract for the period after 2007. No assurances can be provided currently regarding the ability to secure a source of alumina at a price that will maintain the viability of the Anglesey operations. Anglesey did not file a petition for reorganization. KACC does not believe Anglesey’s operations have been adversely affected as a result of the Cases as the Debtors received the authority from the Court to fund the Debtors’ cash requirements in respect of Anglesey in the ordinary course of business.
Hedging.  KACC’s share of primary aluminum production from Anglesey is approximately 150 million pounds annually. Because KACC purchases alumina for Anglesey at prices linked to primary aluminum prices, only a portion of the Company’s net revenues associated with Anglesey are being jointly administered.exposed to price risk. The Company estimates the net portion of its share of Anglesey production exposed to primary aluminum price risk to be approximately 100 million pounds annually.
As stated above, the Company’s pricing of fabricated aluminum products is generally intended to lock-in a conversion margin (representing the value added from the fabrication process(es)) and to pass metal price risk on to its customers. However, in certain instances the Company does enter into firm price arrangements. In such instances, the Company does have price risk on its anticipated primary aluminum purchase in respect of the


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customer’s order. Total fabricated products shipments during 2003, 2004, and 2005 and the shipments for which the Company had price risk were (in millions of pounds) 97.6, 119.0, and 155.0, respectively.
During the last three years, the Company’s net exposure to primary aluminum price risk at Anglesey substantially offset or roughly equaled the volume of fabricated products shipments with underlying primary aluminum price risk. As such, the Company considers its access to Anglesey production overall to be a “natural” hedge against any fabricated products firm metal-price risk. For internal reporting purposes, whenever the Fabricated products business unit enters into a firm price contract, the Primary aluminum business unit and Fabricated products business unit segments enter into an “internal hedge” so that all the metal price risk resides in the Primary aluminum business unit. Results from internal hedging activities between the two segments eliminate in consolidation. However, since the volume of fabricated products shipped under firm prices may not match up on amonth-to-month basis with expected Anglesey-related primary aluminum shipments, the Company may use third party hedging instruments to eliminate any net remaining primary aluminum price exposure existing at any time.
Primary aluminum-related hedging activities have been managed centrally on behalf of all of KACC’s business segments to minimize transaction costs, to monitor consolidated net exposures and to allow for increased responsiveness to changes in market factors. Hedging activities are conducted in compliance with a policy approved by the Company’s board of directors, and hedging transactions are only entered into after appropriate approvals are obtained from the Company’s hedging committee (which includes the Company’s chief executive officer and key financial officers).
• Discontinued Operations
Prior to 2004, KACC was a major producer of primary aluminum and sold significant amounts of its alumina and primary aluminum production in domestic and international markets. KACC’s strategy was to sell a substantial portion of the alumina and primary aluminum available to it in excess of its internal requirements to third parties. However, as more fully discussed in Note 5 of Notes to Consolidated Financial Statements and below, the Company has sold all of its commodity-related interests other than its interests in and related to Anglesey.
Valco.  The Company, with Court approval, sold its interests in and related to Volta Aluminium Company Limited (“Valco”) in October 2004. KACC owned a 90% interest in Valco, which owns an aluminum smelter in Ghana. The smelter had a total annual capacity of approximately 200,000 tons of which approximately 180,000 tons of the annual capacity was available to KACC. However, the Valco smelter had been fully curtailed since early in the second quarter of 2003 due to power supply issues. Valco did not file a petition for reorganization.
Washington Smelters.  The Company owned and operated two aluminum smelters in the State of Washington (the Mead and Tacoma smelters). Both smelters were fully curtailed during the2002-2004 period. The Company, with Court approval, sold the Tacoma smelter in early 2003 and the Mead facility in the second quarter of 2004.
KJBC.  With Court approval, the Company sold its interests in and related to Kaiser Jamaica Bauxite Company (“KJBC”) on October 1, 2004. KJBC mined bauxite (approximately 4,500,000 tons annually) as an agent for KACC from land that was subject to a mining lease from the Government of Jamaica. KACC held its interest in KJBC through a wholly owned subsidiary, Kaiser Bauxite Company (“KBC”), which was one of KACC’s subsidiaries that filed a petition for reorganization under the Code in January 2003. KJBC did not file a petition for reorganization. Although KACC (through KBC) owned 49% of KJBC, it was entitled to, and generally took, all of KJBC’s bauxite output. A substantial majority of the bauxite mined by KJBC was refined into alumina at the Gramercy facility and the remainder was sold to a third party.
Gramercy.  With Court approval, the Gramercy facility was sold on October  1, 2004. Alumina produced by the Gramercy refinery was primarily sold to third parties. Production at the plant was fully or partially curtailed from July 1999 until January 2002 as a result of an explosion in the digestion area of the plant. Since the end of February 2002, the plant had, except for normal operating variations, generally operated at approximately 100% of its rated annual capacity of 1,250,000 tons.
Alpart.  With Court approval, the Company sold its interests in and related to Alumina Partners of Jamaica (“Alpart”) on July 1, 2004. KACC owned a 65% interest in Alpart. KACC held its interests in Alpart through two wholly owned subsidiaries, Kaiser Jamaica Corporation (“KJC”) and Alpart Jamaica Inc. (“AJI”), which were two


6


of KACC’s wholly owned subsidiaries that filed petitions for reorganization under the Code in January 2003. Alpart did not file a petition for reorganization. Alpart held bauxite reserves and owned a 1,650,000-ton per year alumina plant located in Jamaica.
QAL.  With Court approval, the Company sold its interests in and related to Queensland Alumina Limited (“QAL”) in April 2005. KACC owned a 20% interest in QAL. KACC held its interest in QAL through a wholly owned subsidiary, Kaiser Alumina Australia Corporation (“KAAC”), which is one of KACC’s subsidiaries that filed a petition for reorganization under the Code in 2002. QAL, which is located in Queensland, Australia, owns one of the largest and most competitive alumina refineries in the world. The refinery has a total annual production capacity of approximately 3,650,000 tons from which approximately 730,000 tons of the annual production capacity was available to KAAC. QAL refines bauxite into alumina, essentially on a cost basis, for the account of its shareholders under long-term tolling contracts. In recent years, KACC sold its share of QAL’s production to third parties.
Commodities Marketing.  Given the significance of the Company’s exposure to primary aluminum and alumina prices (alumina prices typically are linked to primary aluminum prices on a lagged basis) in prior years, the commodity marketing activities were considered a separate business unit. In the accompanying financial statements, the Company has reclassified to discontinued operations all of the primary aluminum hedging results in respect of the commodity-related interests that have been sold and that are also treated as discontinued operations. As stated above, remaining primary aluminum hedging activities related to the Company’s interests in Anglesey and any firm price fabricated product shipments are considered part of the “Primary aluminum business unit”.
Competition
KACC markets fabricated aluminum products it manufactures in the United States and abroad. Sales are made both directly and through distributors to a large number of end-use customers. Competition in the sale of fabricated products is based upon quality, availability, price and service, including delivery performance. KACC concentrates its fabricating operations on selected products for which it believes it has production capability, technical expertise, high-product quality, and geographic and other competitive advantages. However, KACC competes with numerous domestic and international fabricators in the sale of fabricated aluminum products. Many of KACC’s competitors have greater financial resources than KACC.
Research and Development
Expenditures for the Fabricated products business unit’s research and development activities were $2.0 million in 2005, $1.7 million in 2004 and $1.6 million in 2003. KACC estimates that research and development expenditures for the Fabricated products business unit will be in the range of $2.0 million to $3.0 million in 2006. Research and development facilities in Jackson, Tennessee; Trentwood, Washington; and Newark, Ohio, focus on advanced metallurgical analysis and process technology.
Employees
At December 31, 2005, KACC employed approximately 2,400 persons, of which approximately 2,350 were employed in the Fabricated products business unit and approximately 50 were employed in Corporate. At December 31, 2004, KACC employed approximately 2,260 persons of which approximately 2,200 were employed in the Fabricated products business unit and approximately 60 were employed in Corporate.


7


The table below shows each manufacturing location, the primary union affiliation, if any, and the expiration date for the current union contract.
Contract
Location
Union
Expiration Date
Chandler, AZNon-unionNA
Greenwood, SCNon-unionNA
Jackson, TNNon-unionNA
London, OntarioUSW CanadaFeb 2009
Los Angeles, CATeamstersMay 2006
Newark, OHUSWASept 2010
Richland, WANon-unionNA
Richmond, VAUSWA IAMNov 2010
Sherman, TXIAMDec 2007
Spokane, WAUSWASept 2010
Tulsa, OKUSWANov 2010
Environmental Matters
The Company, KACC and KACC’s subsidiaries are subject to a wide variety of international, federal, state and local environmental laws and regulations in the United States and Canada with respect to, among other things, air, water, and the handling and disposal of hazardous waste materials. The Company has casting, or remelt, operations at six of its facilities (London, Los Angeles, Newark, Richmond, Sherman, and Spokane) that purchase and recycle aluminum scrap in various forms, and purchase primary metal from third parties. Purchased metal is inspected for impurities and other contaminants before introduction into the remelt process. These cast house facilities are subject to air and water environmental regulations, and have in force the necessary permits and inspection and control systems for current and expected operating levels. Manufacturing operations are subject to the same regulations, and have the necessary permits for current and expected operations. Any hazardous materials, which are relatively minor in volume in comparison to the volume of primary aluminum consumed and produced, are shipped offsite to recycling or storage operations, which are approved and periodically audited by the Company’s environmental staff. KACC has also maintained PCB and asbestos removal programs for several years.
The Company has previously disclosed that, during April 2004, KACC was served with a subpoena for documents and has been notified by Federal authorities that they are investigating certain environmental compliance issues with respect to KACC’s Trentwood facility in Spokane, Washington. KACC is undertaking its own internal investigation of the matter through specially retained counsel to ensure that it has all relevant facts regarding Trentwood’s compliance with applicable environmental laws. KACC believes it is in compliance with all applicable environmental laws and regulations at the Trentwood facility and intends to defend any claim or charges, if any should result, vigorously. The Company cannot assess what, if any, impacts this matter may have on the Company’s or KACC’s financial statements.
For additional discussion of this subject, see “Factors Affecting Future Performance”. KACC’s current or past operations subject it to environmental compliance,clean-up and damage claims that may be costly. During the pendency of the Cases, substantially all pending litigation, except certain environmental claims and litigation, against the Debtors are managingis stayed.
Reorganization Proceedings
• Background
The Company, KACC and 24 of KACC’s subsidiaries have filed separate voluntary petitions in the Court for reorganization under Chapter 11 of the Code. In December 2005, four of the KACC subsidiaries were dissolved, pursuant to two separate plans of liquidation as more fully discussed below. The Company, KACC and the remaining 20 KACC subsidiaries continue to manage their businesses in the ordinary course as


8


debtors-in-possession subject to the control and administration of the Court. OriginalCourt and are collectively referred to herein as the “Reorganizing Debtors. During
In addition to KAC and KACC, the first quarter of 2002,Debtors include the Original Debtors filed separate voluntary petitions for reorganization. The wholly owned subsidiaries of KACC included in such filings were: Kaiserfollowing subsidiaries: Bellwood, Corporation, Kaiser Aluminium International, Inc. (“KAII”), Kaiser Aluminum Technical Services, Inc. (“KATSI”), Kaiser Alumina Australia CorporationKAAC (and its wholly owned subsidiary, Kaiser Finance Corporation)Corporation (“KFC”)), KBC, KJC, AJI, KACOCL and ten15 other entities with limited balances or activities. Ancillary proceedings in respect of KACOCL and two additional Debtors were also commenced in Canada simultaneously with the filings in the United States.
The necessity for filingDebtors found it necessary to file the Cases by the Original Debtors was attributable to theprimarily because of liquidity and cash flow problems of the Company and its subsidiaries arisingthat arose in late 2001 and early 2002. The Company was facing significant near-term debt maturities at a time of unusually weak aluminum industry business conditions, depressed aluminum prices and a broad economic slowdown that was further exacerbated by the events of September 11, 2001. In addition, the Company had become increasingly burdened by asbestos litigation and growing legacy obligations for retiree medical and pension costs. The confluence of these factors created the prospect of continuing operating losses and negative cash flow,flows, resulting in lower credit ratings and an inability to access the capital markets.
The outstanding principal of, and accrued interest on, all debt of the Original Debtors became immediately due and payable upon commencement of the Cases. However, the vast majority of the claims in existence at the Filing Date (including claims for principal and accrued interest and substantially all legal proceedings) are stayed (deferred) during the pendency of the Cases. In connection with the filing of the Original Debtors'Debtors’ Cases, the Court, upon motion by the Original Debtors, authorized the Original Debtors to pay or otherwise honor certain unsecured pre-Filingpre- Filing Date claims, including employee wages and benefits and customer claims in the ordinary course of business, subject to certain limitations. In July 2002, the Court also issued a final order authorizing the Company to fund the cash requirements of its foreign joint ventures in the ordinary course of businesslimitations and to continue using the Company'sCompany’s existing cash management systems. The OriginalReorganizing Debtors also have the right to assume or reject executory contracts existing prior to the Filing Date, subject to Court approval and certain other limitations. In this context, "assumption"“assumption” means that the OriginalReorganizing Debtors agree to perform their obligations and cure certain existing defaults under an executory contract and "rejection"“rejection” means that the OriginalReorganizing Debtors are relieved from their obligations to perform further under an executory contract and are subject only to a claim for damages for the breach thereof. Any claim for damages resulting from the rejection of ana pre-Filing Date executory contract is treated as a general unsecured claim in the Cases.
• Case Administration
Generally, pre-Filing Date claims, including certain contingent or unliquidated claims, against the Original Debtors will fall into two categories: secured and unsecured. Under the Code, a creditor'screditor’s claim is treated as secured only to the extent of the value of the collateral securing such claim, with the balance of such claim being treated as unsecured. Unsecured and partially secured claims do not accrue interest after the Filing Date. A fully secured claim, however, does accrue interest after the Filing Date until the amount due and owing to the secured creditor, including interest accrued after the Filing Date, is equal to the value of the collateral securing such claim. The amount and validity of pre-Filing Date contingent or unliquidated claims, although presently unknown, ultimately may be establishedbar dates (established by the Court or by agreement of the parties. As a result of the Cases, additional pre-Filing Date claims and liabilities may be asserted, some of which may be significant. On February 12, 2002, the Company and KACC entered into a post-petition credit agreement with a group of lenders for debtor-in-possession financing (the "DIP Facility"). The Court signed a final order approving the DIP Facility in March 2002. The DIP Facility provides for a secured, revolving line of credit through the earlier of February 12, 2004, the effective date of a plan of reorganization or voluntary termination by the Company. Under the DIP Facility, KACC is able to borrow by means of revolving credit advances and to issue letters of credit (up to $125.0 million) in an aggregate amount equal to the lesser of $300.0 million or a borrowing base relating to eligible accounts receivable, eligible inventory and eligible fixed assets, reduced by certain reserves, as defined in the DIP Facility agreement. The DIP Facility is guaranteed by the Company and certain significant subsidiaries of KACC. Interest on any outstanding borrowings will bear a spread over either a base rate or LIBOR, at KACC's option. In October 2002, the Court set January 31, 2003 as the last dateCourt) by which holders of pre-Filing Date claims against the Original Debtors (other than asbestos-related personal injury claims and certain hearing loss claims) could file their claims.claims have passed. Any holder of a claim that was required to file asuch claim by such bar date and did not do so may be barred from asserting such claim against any of the Original Debtors and, accordingly, may not be able to participate in any distribution in any of the Cases on account of such claim. Because theThe Company has not had sufficient time to analyzeyet completed its analysis of all of the proofs of claim to determine their validity, no provision hasvalidity. However, during the course of the Cases, certain matters in respect of the claims have been resolved. Material provisions in respect of claim settlements are included in the accompanying financial statements for claims that have been filed.and are fully disclosed elsewhere herein. The January 31, 2003 bar date doesdates do not apply to asbestos-related personal injury claims, for which the Original Debtors reserve the right to establish a separateno bar date at a later time. A separate bar date of June 30, 2003 has been set for certain hearing loss claims. Additional Debtors. On January 14, 2003, the Additional Debtors filed separate voluntary petitions for reorganization. The wholly owned subsidiaries included in such filings were: Kaiser Bauxite Company, Kaiser Jamaica Corporation, Alpart Jamaica Inc., Kaiser Aluminum & Chemical of Canada Limited and five other entities with limited balances or activities. The Cases filed by the Additional Debtors were commenced, among other reasons, to protect the assets held by these Debtors against possible statutory liens that might arise and be enforced by the Pension Benefit Guaranty Corporation ("PBGC") primarily as a result of the Company's failure to meet a $17.0 million accelerated funding requirement to its salaried employee retirement plan in January 2003. From an operating perspective, the filing of the Cases by the Additional Debtors had no impact on the Company's day-to-day operations. In connection with the Additional Debtors' filings, the Court authorized the Additional Debtors to continue to make payments in the normal course of business (including payments of pre-Filing Date amounts), including payments of wages and benefits, payments for items such as materials, supplies and freight and payments of taxes. The Court also approved the continuation of the Company's existing cash management systems and routine intercompany transactions involving, among other transactions, the transfer of materials and supplies among affiliates. In March 2003, the Additional Debtors were added as co-guarantors and the DIP Facility lenders received super priority status with respect to certain of the Additional Debtors' assets. In March 2003, the Court set May 15, 2003 as the last date by which holders of pre-Filing Date claims against the Additional Debtors (other than asbestos-related personal injury claims and certain hearing loss claims) must file their claims. All Debtors. The following table sets forth certain financial information for the Debtors and non-Debtors as of and for the year ended December 31, 2002. Consolidation/ Original Additional Elimination Debtors Debtors Non-Debtors Entries Consolidated ---------------- --------------- ------------- -------------- -------------- Net sales $ 1,323.6 $ 47.6 $ 209.7 $ (111.3) $ 1,469.6 Operating income (420.8) 33.1 (18.3) - (406.0) Net income (loss) (468.7) 22.6 (12.8) (9.8) (468.7) Total assets $ 1,947.3 $ 1,219.4 $ 608.6 $ (1,549.9) $ 2,225.4 Liabilities not subject to compromise 306.2 28.6 130.4 (2.0) 463.2 Liabilities subject to compromise 2,726.0 - - - 2,726.0 Minority interests .7 - 102.3 18.8 121.8 Total stockholders' equity (deficit) (1,085.6) 1,190.8 375.9 (1,566.7) (1,085.6) The Debtors' objective is to achieve the highest possible recoveries for all creditors and stockholders, consistent with the Debtors' abilities to pay, and the continuation of their businesses. However, there can be no assurance that the Debtors will be able to attain these objectives or achieve a successful reorganization. While valuation of the Debtors' assets and pre-Filing Date claims at this stage of the Cases is subject to inherent uncertainties, the Debtors currently believe that it is likely that their liabilities will be found in the Cases to exceed the fair value of their assets. Therefore, the Debtors currently believe that it is likely that pre-Filing Date claims will be paid at less than 100% of their face value and the equity of the Company's stockholders will be diluted or cancelled. Under the Code, the rights and ultimate payments to pre-Filing Date creditors and stockholders may be substantially altered. At this time, it is not possible to predict the outcome of the Cases, in general, or the effect of the Cases on the businesses of the Debtors. set.
Two creditors'creditors’ committees, one representing the unsecured creditors (the “UCC”) and the other representing the asbestos claimants (the “ACC”), have been appointed as official committees in the Cases and, in accordance with the provisions of the Code, will have the right to be heard on all matters that come before the Court. The Debtors expect thatIn August 2003, the appointed committees,Court approved the appointment of a committee of salaried retirees (the “1114 Committee” and, together with the UCC and the ACC, the “Committees”) with whom the Debtors negotiated necessary changes, including the modification or termination, of certain retiree benefits (such as medical and insurance) under Section 1114 of the Code. The Committees, together with the Court-appointed legal representativerepresentatives for (a) potential future asbestos


9


claimants that has been appointed in(the “Asbestos Futures’ Representative”) and (b) potential future silica and coal tar pitch volatile claimants (the “Silica/CTPV Futures’ Representative” and, collectively with the Cases,Asbestos Futures” Representative, the “Futures’ Representatives”), have played and will continue to play important roles in the Cases and in the negotiation of the terms of any plan or plans of reorganization. The Debtors are required to bear certain costs and expenses for the committeesCommittees and the legal representative for potential future asbestos claimants,Futures’ Representatives, including those of their counsel and other advisors. The Debtors anticipate that substantially all liabilities
• Commodity-related and Inactive Subsidiaries
As previously disclosed, the Company generated net cash proceeds of approximately $686.8 million from the sale of the Debtors as of the Filing Date will be resolved under one or more plans of reorganizationCompany’s interests in and related to be proposed and voted on in the Cases in accordance with the provisions of the Code. Although the Debtors intend to file and seek confirmation of such a plan or plans, there can be no assurance as to when the Debtors will file such a plan or plans, or that such plan or plans will be confirmed by the Court and consummated. As provided by the Code, the Original Debtors had the exclusive right to propose a plan of reorganization for 120 days following the initial Filing Date. The Court has subsequently approved extensions of the exclusivity period for all Debtors through April 30, 2003. Additional extensions are likely to be sought. However, no assurance can be given that such future extension requests will be granted by the Court. If the Debtors fail to file a plan of reorganization during the exclusivity period, or if such plan is not accepted by the requisite number of creditors and equity holders entitled to vote on the plan, other parties in interest in the Cases may be permitted to propose their own plan(s) of reorganization for the Debtors. The Company expects that, when the Debtors ultimately file a plan of reorganization, it will reflect the Company's strategic vision for emergence from Chapter 11: (a) a standalone going concern with manageable leverage, improved cost structure and competitive strength; (b) a company positioned to execute its long-standing vision of market leadership and growth in fabricated products specifically with a financial structure that provides financial flexibility, including access to capital markets, for accretive acquisitions; (c) a company that delivers a broad product offering and leadership in service and quality for its customers and distributors; and (d) a company with continued presence in those commodities markets that have the potential to generate significant cash at steady-state metal prices. The Company's advisors have developed a preliminary timeline that, assuming the current pace of the Cases continues, could allow the Company to emerge from Chapter 11 in 2004. While no assurances can be given in this regard, the Company's management continues to push for an aggressive pace in advancing the Cases. Continued sales of non-core assets and facilities that are ultimately determined not to be an important part of the reorganized entity are likely. The Company's strategic vision, which is subject to continuing review in consultation with the Company's stakeholders, may also be modified from time to time as the Cases proceed due to changes in such items as changes in the global markets, changes in the economics of the Company's facilities or changing financial circumstances. SUMMARY OF OPERATIONS KACC sells significant amounts of alumina and primary aluminum in domestic and international markets. The following table sets forth production and third party purchases of bauxite, alumina and primary aluminum and third party shipments and intersegment transfers of bauxite, alumina, primary aluminum and fabricated products for the years ended December 31, 2002, 2001 and 2000: Sources(1) Uses(1) ------------------------------------ ---------------------------------- Third Party Third Party Intersegment Production(2) Purchases Shipments(2) Transfers ------------------ ---------------- ----------------- --------------- (in thousands of tons*) Bauxite - 2002 6,289.7 1,582.5 1,568.1 4,493.5 2001 5,628.3 1,916.3 1,512.2 4,355.4 2000 4,305.0 2,290.0 2,007.0 2,342.0 Alumina - 2002 2,848.5 258.9 2,626.6 343.9 2001 2,813.9(3) 115.0 2,582.7 422.8 2000 2,042.9 322.0 1,927.1 751.9 Primary Aluminum - 2002 187.4 6.1 194.8 1.7 2001 214.3 27.3 244.7 2.3 2000 411.4 56.1 345.5 148.9 Fabricated Aluminum Products(4) - 2002 - 164.7 170.7 - 2001 - 187.1 192.5 - 2000 - 155.4 326.9 - (1) Sources and uses will not equal due to the impact of intrasegment consumption, inventory changes and alumina and primary aluminum swaps. (2) Production and third party shipments include Kaiser's share of consolidated joint venture activities. (3) During September 2001, KACC sold an 8.3% interest in Queensland Alumina Limited ("QAL"(“QAL”). See "Business Operations--Bauxite and Alumina Business Unit--QAL" below for a discussion of effects of the sale on alumina production. (4) Fabricated aluminum products activity is reported in equivalent tons of primary aluminum. Third party purchases represent purchases of primary aluminum, including scrap. - --------------------------- * All references to tons in this Report refer to metric tons of 2,204.6 pounds. BUSINESS OPERATIONS KACC conducts its business through its five main business units (Bauxite and alumina, Primary aluminum, Commodities marketing, Flat-rolled products and Engineered products), each of which is discussed below. - - Bauxite and Alumina Business Unit The following table lists KACC's bauxite mining and alumina refining facilities as of December 31, 2002: Annual Production Total Capacity Annual Company Available to Production Activity Facility Location Ownership the Company Capacity - ------------------ ------------ -------------- ---------------- ----------------- ---------------- (tons) (tons) Bauxite Mining KJBC Jamaica 49.0% 4,500,000 4,500,000 Alpart(1) Jamaica 65.0% 2,275,000 3,500,000 ----------------- ---------------- 6,775,000 8,000,000 ================= ================ Alumina Refining Gramercy Louisiana 100.0% 1,250,000 1,250,000 Alpart Jamaica 65.0% 942,500 1,450,000 QAL Australia 20.0% 730,000 3,650,000 ----------------- ---------------- 2,922,500 6,350,000 ================= ================ - ------------ (1) Alumina Partners of Jamaica ("Alpart"(“Alpart”) bauxite is refined into alumina at. The Company’s interests in and related to QAL were owned by KAAC and KFC. The Company’s interests in and related to Alpart were owned by AJI and KJC. Throughout most of 2005, the Alpart refinery. KACC is a major producer of alumina and sells significant amounts of its alumina productionproceeds were being held in domestic and international markets. KACC's strategy is to sell a substantial portion of the alumina available to it in excess of its internal smelting requirements under multi-year sales contracts with prices linkedseparate escrow accounts pending distribution to the pricecreditors of primary aluminum. See "- Competition"AJI, KJC, KAAC and "- Commodity Marketing" in this Report. KFC (collectively the “Liquidating Subsidiaries”) pursuant to certain liquidating plans.
During 2002, KACC sold aluminaNovember 2004, the Liquidating Subsidiaries filed separate joint plans of liquidation and related disclosure statements with the Court. Such plans, together with the disclosure statements and all amendments filed thereto, are referred to approximately 14 customers,as the largest and top five of which accounted for approximately 20% and 73%, respectively, of“as the business unit's third-party net sales. All of KACC's third-party sales of bauxite in 2002 were made to one customer, which sales represent approximately 6% of“Liquidating Plans.” In general, the business unit's third-party net sales. KACC's principal customers for bauxite and alumina consist of other aluminum producers, trading intermediaries, and users of chemical grade alumina. Marketing and sales efforts are conducted by personnel located in Baton Rouge, Louisiana. KJBC. The Government of Jamaica has granted KACC a mining leaseLiquidating Plans provided for the mining of bauxite which will, at a minimum, satisfy the bauxite requirements of KACC's Gramercy, Louisiana, alumina refinery so that it will be able to produce at its current rated capacity until 2020. Kaiser Jamaica Bauxite Company ("KJBC") mines bauxite from land which is subject to the mining lease as an agent for KACC. KACC holds its interest in KJBC through a wholly owned subsidiary (Kaiser Bauxite Company) which was one of KACC's subsidiaries that filed a petition for reorganization under the Code in January 2003. KJBC did not file a petition for reorganization. KACC and Kaiser Bauxite Company have the authority from the Court to fund KJBC's cash requirements in the ordinary course of business. Although KACC (through Kaiser Bauxite Company) owns 49% of KJBC, it is entitled to, and generally takes, all of its bauxite output. A substantialvast majority of the bauxite mined by KJBC is refined into alumina atnet sale proceeds to be distributed to the Gramercy facilityPension Benefit Guaranty Corporation (the “PBGC”) and the remainder is sold. KJBC's operations were impacted byholders of KACC’s 97/8% and 107/8% Senior Notes (the “Senior Notes”) and claims with priority status.
As previously disclosed in 2004, a group of holders (the “Sub Note Group”) of KACC’s 123/4% Senior Subordinated Notes (the “Sub Notes”) formed an unofficial committee to represent all holders of Sub Notes and retained its own legal counsel. The Sub Note Group asserted that the Gramercy incident (see Gramercy below). The Government of Jamaica, which owns 51% of KJBC, has agreedSub Note holders’ claims against the subsidiary guarantors (and in particular the Liquidating Subsidiaries) may not, as a technical matter, be contractually subordinated to grant KACC an additional bauxite mining lease. The new mining lease will be effective upon the expirationclaims of the current lease in 2020 and will enable the Gramercy facility to produce at its rated capacity for an additional ten year period. Gramercy. Alumina produced by the Gramercy refinery is primarily sold to third parties. The Gramercy refinery produces two products: smelter grade alumina and chemical grade alumina (e.g. hydrate). Smelter grade alumina is sold under long-term contracts typically linked to London Metal Exchange prices ("LME prices") for primary aluminum. Chemical grade alumina is sold at a premium price over smelter grade alumina. Production at the plant was curtailed from July 1999 until December 2000 (at which time partial production commenced) as a result of an explosion in the digestion areaholders of the plant. Construction atSenior Notes against the facility was substantially completed insubsidiary guarantors (including AJI, KJC, KAAC and KFC). A separate group that holds both the third quarter of 2001. During the first nine months of 2001, the plant operated at approximately 68% of its newly-rated estimated annual capacity of 1,250,000 tons. During the fourth quarter of 2001, the plant operated at approximately 90% of its newly-rated capacity. Since the end of February 2002, the plant has, except for normal operating variations, generally operated at approximately 100% of its newly-rated capacity. During 2001, abnormal Gramercy-related start-up costsSub Notes and litigation costs totaled approximately $64.9 million and $6.5 million, respectively. These incremental costs for 2001 were offset by approximately $36.6 million of additional insurance benefit (recorded asSenior Notes made a reduction of Bauxite and alumina business unit's cost of products sold). The abnormal start-up costs in 2001 resulted from operating the plant in an interim mode pending completion of construction at well less than the expected production rate or full efficiency. During 2002, because the plant was operating at near full capacity, the amount of start-up costs was substantially reduced as compared to prior periods. Such costs were approximately $3.0 million during the first quarter of 2002 and were substantially eliminated during the balance of 2002. The facility is now focusing its efforts on achieving its full operating efficiency. While production was curtailed, KACC purchased alumina from third parties, in excess of the amounts of alumina available from other KACC-owned facilities, to supply major customers' needs as well as to meet intersegment requirements. Alpart. KACC owns a 65% interest in Alpart, and Hydro Aluminium a.s ("Hydro") owns the remaining 35% interest. KACC holds its interests in Alpart through two wholly owned subsidiaries (Kaiser Jamaica Corporation and Alpart Jamaica Inc.), which were two of KACC's subsidiariessimilar assertion, but also, maintained that filed petitions for reorganization under the Code in January 2003. Alpart did not file a petition for reorganization. The Debtors have the authority from the Court to fund Alpart's cash requirements in the ordinary course of business. Alpart holds bauxite reserves and owns a 1,450,000 ton per year alumina plant located in Jamaica. KACC has management responsibility for the facility on a fee basis. KACC and Hydro are responsible for their proportionate shares of Alpart's costs and expenses. The Government of Jamaica has granted Alpart a mining lease and has entered into other agreements with Alpart designed to assure that sufficient reserves of bauxite will be available to Alpart to operate its refinery, as it may be expanded up to a capacity of 2,000,000 tons per year, through the year 2024. Alpart and JAMALCO, a joint venture between affiliates of Alcoa Inc. and the Government of Jamaica, have been operating a bauxite mining operation joint venture that consolidated their bauxite mining operations in Jamaica since the first half of 2000. The joint venture agreement also grants Alpart certain rights to acquire bauxite mined from JAMALCO's reserves with the objective to optimize mining operations and capital costs. As part of the Company's initiatives launched in 2001, Alpart's annual production capacity is expected to increase to 1,650,000 tons per year during 2003, which would equate to an increase in KACC's share of annual production by over 100,000 tons per year. QAL. KACC owns a 20% interest in QAL, after selling an approximate 8.3% interest in September 2001. KACC holds its interest in QAL through a wholly owned subsidiary (Kaiser Alumina Australia Corporation ("KAAC")) which is one of KACC's subsidiaries that filed a petition for reorganization under the Code in 2002. The Debtors have the authority from the Court to fund QAL's cash requirements in the ordinary course of business. QAL, which is located in Queensland, Australia, owns one of the largest and most competitive alumina refineries in the world. QAL refines bauxite into alumina, essentially on a cost basis, for the account of its shareholders under long-term tolling contracts. The shareholders, including KAAC, purchase bauxite from another QAL shareholder under long-term supply contracts. KAAC has contracted with QAL to take approximately 600,000 tons per year of alumina or pay standby charges. KAAC is unconditionally obligated to pay amounts calculated to service its share ($49.0 million at December 31, 2002) of certain debt of QAL, as well as other QAL costs and expenses, including bauxite shipping costs. Historically, KACC has sold about half of its share of QAL's production to third parties and has used the remainder to supply its Mead and Tacoma smelters, which have been curtailed since the last half of 2000. The reduction in KACC's alumina supply associated with its sale of a portion of its QAL interest has been substantially offset by the return of its Gramercy alumina refinery to full operations during the first quarter of 2002 at a higher capacity, by reduced internal requirements due to production curtailments of primary aluminum facilities and by the previously noted planned increase in capacity in 2003 at its Alpart alumina refinery in Jamaica. Accordingly, the sale of a portion of the Company's QAL interest did not have an adverse impactclaims of holders of Senior Notes against the subsidiary guarantors were contractually senior to the claims of holders of Sub Notes against the subsidiary guarantors. The effect of such positions, if ultimately sustained, would be that the holders of Sub Notes would be on KACC's ability to satisfy existing third-party customer contracts. - - Primary Aluminum Business Unit The following table lists KACC's primary aluminum smelting facilities as of December 31, 2002: Annual Rated Total 2002 Capacity Annual Average Company Available to Rated Operating Location Facility Ownership the Company Capacity Rate - ----------------- ---------- ------------ ---------------- ----------- ------------ (tons) (tons) Ghana Valco 90% 180,000 200,000 66% Wales, United Kingdom Anglesey 49% 66,150 135,000 103% Washington, United States Mead 100% 200,000 200,000 -(1) ---------------- ----------- Total 446,150 535,000 ================ =========== - -------------- (1) Production was completely curtailed during 2002. In January 2003, the Company announced the indefinite curtailmenta par with all or a portion of the Mead facility - see below. KACC uses proprietary retrofit and control technology in all of its smelters. This technology - which includes the redesignholders of the cathodes, anodes and bus that conduct electricity through reduction cells, improved feed systems that add alumina to the cells, computerized process control and energy management systems, and furnace technology for baking of anode carbon - has significantly contributed to increased and more efficient production of primary aluminum and enhanced KACC's ability to compete more effectively with the industry's newer smelters. KACC's principal primary aluminum customers consist of large trading intermediaries and metal brokers. In 2002, KACC sold its primary aluminum production to approximately 37 customers, the largest and top five of which accounted for approximately 52% and 99%, respectively, of the business unit's third-party net sales. See "-Competition" in this Report. Marketing and sales efforts are conducted by personnel located in Baton Rouge, Louisiana. Electric power represents an important production input for KACC at its aluminum smelters and its cost can significantly affect the Business Unit's profitability. Valco. KACC manages, and directly owns a 90% interest in, the Volta Aluminium Company Limited ("Valco") aluminum smelter in Ghana. The Valco smelter uses pre-bake technology and processes alumina supplied by KACC and the other participant into primary aluminum under tolling contracts which provide for proportionate payments by the participants. KACC's share of the primary aluminum is sold to third parties. Valco's operating level has been subject to fluctuations resulting from the amount of power it is allocated by the Volta River Authority ("VRA"). The operating level over the last five years has ranged from one to four out of a total of five potlines. During 2002 and 2001, Valco operated an average of three and four potlines, respectively. The amount of power made available to Valco by the VRA depends in large part on the level of the lake that is the primary source for generating the hydroelectric power used to supply the smelter. The level of the lake is primarily a function of the level of annual rainfall and the alternative (non-Valco) uses of the power generated, as directed by the VRA. As of February 28, 2003, the lake level was at a ten-year low. During late 2000, Valco, the Government of Ghana ("GoG") and the VRA reached an agreement, subject to Parliamentary approval, that would provide sufficient power for Valco to operate at least three and one-half of its five potlines through 2017. However, Parliamentary approval was not received and, in March 2002, the GoG reduced Valco's power allocation forcing Valco to curtail one of its four operating potlines. Valco's power allocation was further reduced in January 2003 resulting in the curtailment of two additional operating potlines. As of February 28, 2003, Valco was operating one of its five potlines. However, no assurances can be given that Valco will continue to receive sufficient power to operate the one remaining operating potline. Valco has met with the GoG and the VRA and anticipates such discussions will continueSenior Notes in respect of proceeds from sales of the currentCompany’s interests in and future power situations. Valco has objectedrelated to the power curtailmentsLiquidating Subsidiaries.
The Court ultimately approved the disclosure statements related to the Liquidating Plans in February 2005. In April 2005, voting results on the Liquidating Plans were filed with the Court by the Debtors’ claims agent. Based on these results, the Court determined that a sufficient volume of creditors (in number and expectsamount) had voted to seek appropriate compensation fromaccept the GoG. In addition, ValcoLiquidating Plans to permit confirmation proceedings with respect to the Liquidating Plans to go forward even though the filing by the claims agent also indicated that holders of the Sub Notes, as a group, voted not to accept the Liquidating Plans. Accordingly, the Court conducted a series of evidentiary hearings to determine the allocation of distributions among holders of the Senior Notes and the Company have filed for arbitrationSub Notes. In connection with those proceedings, the International ChamberCourt also determined that there could be an allocation to the Parish of Commerce in ParisSt. James, State of Louisiana, Solid Waste Revenue Bonds (the “Revenue Bonds”) of up to $8.0 million and ruled against the position asserted by the separate group that holds both the GoGSenior Notes and the VRA. However, no assurances can be given asSub Notes.
On December 20, 2005, the Court confirmed the Liquidating Plans (subject to certain modifications). Pursuant to the ultimate successCourt’s order, the Liquidating Subsidiaries were authorized to make partial cash distributions to certain of any such actions or totheir creditors, while reserving sufficient amounts for future distributions until the likelihoodCourt resolved the contractual subordination dispute among the creditors of Valco receiving any compensation fromthese subsidiaries and for the VRA or GoG. Valcopayment of administrative and priority claims and trust expenses. The Court’s ruling did not file a petition for reorganization. KACC does not expect Valco's operationsresolve the dispute between the holders of the Senior Notes and the holders of the Sub Notes regarding their respective entitlement to be adversely affectedcertain of the proceeds from sale of interests by the Liquidating Subsidiaries (the “Senior Note-Sub Note Dispute”). However, as a result of the Cases asCourt’s approval, all restricted cash or other assets held on behalf of or by the Debtors have receivedLiquidating Subsidiaries were transferred to a trustee in accordance with the authority fromterms of the Liquidating Plans. The trustee was then authorized to make partial cash distributions after setting aside sufficient reserves for amounts subject to the Senior Note-Sub Note Dispute (approximately $213.0 million) and for the payment of administrative and priority claims and trust expenses


10


(approximately $40.0 million). After such reserves, the partial distribution totaled approximately $430.0 million, of which, pursuant to the Liquidating Plans, approximately $196.0 million was paid to the PBGC and $202.0 million was paid to the indenture trustees for the Senior Notes for subsequent distribution to the holders of the Senior Notes. Of the remaining partial distribution, approximately $21.0 million was paid to KACC and $11.0 million was paid to the PBGC on behalf of KACC. Partial distributions were made in late December 2005 and, in connection with the effectiveness of the Liquidating Plans, the Liquidating Subsidiaries were deemed to be dissolved and took the actions necessary to dissolve and terminate their corporate existence.
On December 22, 2005, the Court to fund Valco's cash requirementsissued a decision in connection with the ordinary courseSenior Note-Sub Note Dispute, finding in favor of business. The Company and the PBGC have entered intoSenior Notes. On January  10, 2006, the Court held a stipulation, which was approvedhearing on a motion by the Court, that extendsindenture trustee for the automaticSub Notes to stay in bankruptcy to Valco to prevent statutory liens from arising against Valcodistribution of the amounts reserved under the Liquidating Plans in respect of the Senior Note-Sub Note Dispute pending appeals in respect of the Court’s December 22, 2005 decision that the Sub Notes were contractually subordinate to the Senior Notes in regard to certain pension obligations relatedsubsidiary guarantors (particularly the Liquidating Subsidiaries) and that certain parties were not due certain reimbursements. An agreement was reached at the hearing and subsequently approved by Court order dated March 7, 2006, authorizing the trustee to KACC's U.S. pension plansdistribute the amounts reserved to the indenture trustees for the Senior Notes and further authorize the indenture trustees to make distributions to holders of the Senior Notes while such appeals proceed, in each case subject to the terms and conditions stated in the order.
Based on the objections and pleadings filed by the Sub Note Group and the group that holds Sub Notes and Senior Notes and the assumptions and estimates upon which the Liquidating Plans are based, if the holders of Sub Notes were ultimately to prevail on their appeal, the Liquidating Plans indicated that it is possible that the holders of the Sub Notes could receive between approximately $67.0 million and approximately $215.0 million depending on whether the Sub Notes were determined to rank on par with a portion or all of the Senior Notes. Conversely, if the holders of the Senior Notes prevail on appeal, then the holders of the Sub Notes will receive no distributions under Liquidating Plans. The Company believes that the intent of the indentures in respect of the Senior Notes and the Sub Notes was to subordinate the claims of the Sub Note holders in respect of the subsidiary guarantors (including the Liquidating Subsidiaries) and that the Court’s ruling on December 22, 2005, was correct. The Company cannot predict, however, the ultimate resolution of the matters raised by the Sub Note Group, or the other group, on appeal, when any such resolution will occur, or what impact any such resolution may have on the Company, the Cases or distributions to affected noteholders.
The distributions in respect of the Liquidating Plans also settled substantially all amounts due between KACC and the creditors of the Liquidating Subsidiaries pursuant to the Intercompany Settlement Agreement (the “Intercompany Agreement”) that went into affect in February 2005 other than certain payments of alternative minimum tax paid by the Company that it expects to recoup from the liquidating trust for the KAAC and KFC joint plan of liquidation (“the KAAC/KFC Plan”) during the second half of 2006 in connection with a 2005 tax return (see Note 108 of Notes to Consolidated Financial Statements). The stipulation currently expires on December 31, 2003. It canIntercompany Agreement also resolved substantially all pre-and post-petition intercompany claims among the Debtors.
KBC is being dealt with in the KACC plan of reorganization as more fully discussed below.
• Entities Containing the Fabricated Products and Certain Other Operations
Under the Code, claims of individual creditors must generally be extended beyond that date either through agreementsatisfied from the assets of the parties or involuntarily by orderentity against which that creditor has a lawful claim. The claims against the entities containing the Fabricated products and certain other operations have to be resolved from the available assets of KACC, KACOCL, and Bellwood, which generally include the Court. The Company is unablefabricated products plants and their working capital, the interests in and related to assess at this time whether an extension of the stipulation might be necessary or whether, if sought, an extension might be obtained. If the stipulation were not extended, a PBGC lien could arise against Valco that could have material consequences. The Company is unable to state at this time whether a lien, if one arose, would be enforceable in Ghana against Valco. Anglesey. KACC also owns a 49% interest in the Anglesey Aluminium Limited ("Anglesey"(“Anglesey”) aluminum smelterand proceeds received by such entities from the Liquidating Subsidiaries under the Intercompany Agreement. Sixteen of the Reorganizing Debtors have no material ongoing activities or operations and have no material assets or liabilities other than intercompany claims (which were resolved pursuant to the Intercompany Agreement). The Company has previously disclosed that it believed that it is likely that most of these entities will ultimately be merged out of existence or dissolved in some manner.
In June 2005, KAC, KACC, Bellwood, KACOCL and 17 of KACC’s subsidiaries (i.e., the Reorganizing Debtors) filed a plan of reorganization and related disclosure statement with the Court. Following an interim filing


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in August 2005, in September 2005, the Reorganizing Debtors filed amended plans of reorganization (as modified, the “Kaiser Aluminum Amended Plan”) and related amended disclosure statements (the “Kaiser Aluminum Amended Disclosure Statement”) with the Court. In December 2005, with the consent of creditors and the Court, KBC was added to the Kaiser Aluminum Amended Plan.
The Kaiser Aluminum Amended Plan, in general (subject to the further conditions precedent as outlined below), resolves substantially all pre-Filing Date liabilities of the Remaining Debtors under a single joint plan of reorganization. In summary, the Kaiser Aluminum Amended Plan provides for the following principal elements:
(a) All of the equity interests of existing stockholders of the Company would be cancelled without consideration.
(b) All post-petition and secured claims would either be assumed by the emerging entity or paid at Holyhead, Wales.emergence (see “Exit Cost” discussion below).
(c) Pursuant to agreements reached with salaried and hourly retirees in early 2004, in consideration for the agreed cancellation of the retiree medical plan, as more fully discussed in Note 9 of Notes to Consolidated Financial Statements, KACC is making certain fixed monthly payments into Voluntary Employee Beneficiary Associations (“VEBAs”) until emergence and has agreed thereafter to make certain variable annual VEBA contributions depending on the emerging entity’s operating results and financial liquidity. In addition, upon emergence the VEBAs are entitled to receive a contribution of 66.9% of the new common stock of the emerged entity.
(d) The Anglesey smelter uses pre-bake technology.PBGC will receive a cash payment of $2.5 million and 10.8% of the new common stock of the emerged entity in respect of its claims against KACOCL. In addition, as described in (f) below, the PBGC will receive shares of new common stock based on its direct claims against the Remaining Debtors (other than KACOCL) and its participation, indirectly through the KAAC/KFC Plan in claims of KFC against KACC, supplies 49%which the Company currently estimates will result in the PBGC receiving an additional 5.4% of Anglesey's aluminathe new common stock of the emerged entity (bringing the PBGC’s total ownership percentage of the new entity to approximately 16.2%). The $2.5 million cash payment discussed above is in addition to the cash amounts the Company has already paid to the PBGC (see Note 9 of Notes to Consolidated Financial Statements) and that the PBGC has received and will receive from the Liquidating Subsidiaries under the Liquidating Plans.
(e) Pursuant to an agreement reached in early 2005, all pending and future asbestos-related personal injury claims, all pending and future silica and coal tar pitch volatiles personal injury claims and all hearing loss claims would be resolved through the formation of one or more trusts to which all such claims would be directed by channeling injunctions that would permanently remove all liability for such claims from the Debtors. The trusts would be funded pursuant to statutory requirements and purchases 49%agreements with representatives of Anglesey's aluminum output.the affected parties, using (i) the Debtors’ insurance assets, (ii) $13.0 million in cash from KACC, sells its share(iii) 100% of Anglesey's outputthe equity in a KACC subsidiary whose sole asset will be a piece of real property that produces modest rental income, and (iv) the new common stock of the emerged entity to third parties. Anglesey operates underbe issued as per (f) below in respect of approximately $830.0 million of intercompany claims of KFC against KACC that are to be assigned to the trust, which the Company currently estimates will entitle the trusts to receive approximately 6.4% of the new common stock of the emerged entity.
(f) Other pre-petition general unsecured claims against the Remaining Debtors (other than KACOCL) are entitled to receive approximately 22.3% of the new common stock of the emerging entity in the proportion that their allowed claim bears to the total amount of allowed claims. Claims that are expected to be within this group include (i) any claims of the Senior Notes, the Sub Notes and PBGC (other than the PBGC’s claim against KACOCL), (ii) the approximate $830.0 million of intercompany claims that will be assigned to the personal injury trust(s) referred to in (e) above, and (iii) all unsecured trade and other general unsecured claims, including approximately $276.0 million of intercompany claims of KFC against KACC. However, holders of general unsecured claims not exceeding a power agreement specified small amount will receive a cash payment equal to approximately 2.9% of their agreed claim value in lieu of new common stock. In accordance with the contractual subordination provisions of the indenture governing the Sub Notes and terms of the settlement between the holders of the Senior Notes and the holders of the Revenue Bonds, the new common stock or cash


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that provides sufficient powerwould otherwise be distributed to sustain its operations at full capacity through September 2009. Anglesey did not filethe holders of the Sub Notes in respect of their claims against the Debtors would instead be distributed to holders of the Senior Notes and the Revenue Bonds on a petitionpro rata basis based on their relative allowed amounts of their claims.
The Kaiser Aluminum Amended Plan was accepted by all classes of creditors entitled to vote on it and the Kaiser Aluminum Amended Plan was confirmed by the Court on February 6, 2006. The confirmation order remains subject to motions for reorganization. KACCreview and appeals filed by certain of KACC’s insurers and must still be adopted or affirmed by the United States District Court. Other significant conditions to emergence include completion of the Company’s exit financing, listing of the new common stock on the NASDAQ stock market and formation of certain trusts for the benefit of different groups of the torts claimants. As provided in the Kaiser Aluminum Amended Plan, once the Court’s confirmation order is adopted or affirmed by the United States District Court, even if the affirmation order is appealed, the Company can proceed to emerge if the United States District Court does not expect Anglesey's operationsstay its order adopting or affirming the confirmation order and the key constituents in the Chapter 11 proceedings agree. Assuming the United States District Court adopts or affirms the confirmation order, the Company believes that it is possible that it will emerge before May 11, 2006. No assurances can be given that the Court’s confirmation order will ultimately be adopted or affirmed by the United States District Court or that the transactions contemplated by the Kaiser Aluminum Amended Plan will ultimately be consummated.
At emergence from Chapter 11, the Reorganizing Debtors will have to pay or otherwise provide for a material amount of claims. Such claims include accrued but unpaid professional fees, priority pension, tax and environmental claims, secured claims, and certain post-petition obligations (collectively, “Exit Costs”). The Company currently estimates that its Exit Costs will be adversely affectedin the range of $45.0 million to $60.0. million. The Company currently expects to fund such Exit Costs using existing cash resources and borrowing availability under an exit financing facility that would replace the current Post-Petition Credit Agreement (see Note 7 of Notes to Consolidated Financial Statements). If funding from existing cash resources and borrowing availability under an exit financing facility are not sufficient to pay or otherwise provide for all Exit Costs, the Company and KACC will not be able to emerge from Chapter 11 unless and until sufficient funding can be obtained. Management believes it will be able to successfully resolve any issues that may arise in respect of an exit financing facility or be able to negotiate a reasonable alternative. However, no assurance can be given in this regard.
• Financial Statement Presentation
The accompanying consolidated financial statements have been prepared in accordance with American Institute of Certified Professional Accountants (“AICPA”) Statement ofPosition 90-7(“SOP 90-7”),Financial Reporting by Entities in Reorganization Under the Bankruptcy Code, and on a going concern basis, which contemplates the realization of assets and the liquidation of liabilities in the ordinary course of business. However, as a result of the Cases, as the Debtors have received the authoritysuch realization of assets and liquidation of liabilities are subject to a significant number of uncertainties.
Upon emergence from the CourtCases, the Company expects to fund Anglesey's cash requirementsapply “fresh start” accounting to its consolidated financial statements as required bySOP 90-7. Fresh start accounting is required if: (1) a debtor’s liabilities are determined to be in excess of its assets and (2) there will be a greater than 50% change in the ordinary course of business. Mead and Tacoma. The Mead facility uses pre-bake technology. Through 2000, the Bonneville Power Administration ("BPA") was supplying approximately halfequity ownership of the electric power forentity. As previously disclosed, the MeadCompany expects both such circumstances to apply. As such, upon emergence, the Company will restate its balance sheet to equal the reorganization value as determined in its plan(s) of reorganization and Tacoma smelters, withapproved by the balance coming fromCourt. Additionally, items such as accumulated depreciation, accumulated deficit and accumulated other suppliers. In responsecomprehensive income (loss) will be reset to zero. The Company will allocate the unprecedented high market prices for power in the Pacific Northwest, KACC curtailed primary aluminum productionreorganization value to its individual assets and liabilities based on their estimated fair value at the Meademergence date. Typically such items as current liabilities, accounts receivable, and Tacoma, Washington, smelters during the last half of 2000cash will be reflected at values similar to those reported prior to emergence. Items such as inventory, property, plant and all of 2001equipment, long-term assets and 2002. During this same period, as permitted under the BPA contract, KACC remarketedlong-term liabilities are more likely to the BPA the available power that it had under contract through September 30, 2001. As a resultbe significantly adjusted from amounts previously reported. Because fresh start accounting will be adopted at emergence and because of the curtailments, KACC avoidedsignificance of liabilities subject to compromise (that will be relieved upon emergence), comparisons between the needcurrent historical financial statements and the financial statements upon emergence may be difficult to purchase power on a variable market price basismake.


13


Segment and received cash proceeds sufficient to more than offset the cash impact of the potline curtailments over the period for which the power was sold. Both smelters remained completely curtailed during 2001 and 2002. During October 2000, KACC signed a new power contract with the BPA under which the BPA, starting October 1, 2001, was to provide KACC's operationsGeographical Area Financial Information
The information set forth in the State of Washington with approximately 290 megawatts of power through September 2006. The contract provided KACC with sufficient power to fully operate KACC's Trentwood facility (which requires up to approximately 40 megawatts), as well as approximately 40% of the combined capacity of KACC's Mead and Tacoma aluminum smelting operations. However, the October 2000 contract was less favorable than the prior contract and contained several clauses that had adverse consequences for KACC. As a part of the reorganization process, the Company concluded that it was in its best interest to reject the BPA contract as permitted by the Code. See Note 3 of Notes to Consolidated Financial Statements for a discussion of the Company's rejection of the BPA contract. In January 2003, the Company announced the indefinite curtailment of the Mead facility. The curtailment of the Mead facility was due to the continuing unfavorable market dynamics, specifically unattractive long-term power prices and weak primary aluminum prices - both of which are significant impediments for an older smelter with higher-than-average operating costs. The Mead facility is expected to remain completely curtailed unless and until an appropriate combination of reduced power prices, higher primary aluminum prices and other factors occurs. If KACC were to restart all or a portion of its Mead facility, it would take between three to six months to reach the full operating rate for such operations, depending upon the number of lines restarted. Even after achieving the full operating rate, operating only a portion of the Mead facility would result in production and cost inefficiencies such that operating results would, at best, be breakeven to modestly negative at long-term primary aluminum prices. In January 2003, the Court approved the sale of the Tacoma smelter to the Port of Tacoma. The sale closed in February 2003. See Note 15 of Notes to Consolidated Financial Statements for additional discussion onregarding the sale of the Tacoma smelter. - - Commodities Marketing Business Unit The Company'sCompany’s operating results are sensitive to changessegments and geographical areas in the prices of alumina, primary aluminum, and fabricated aluminum products, and also depend to a significant degree upon the volume and mix of all products sold. Primary aluminum prices have historically been subject to significant cyclical fluctuations. Alumina prices, as well as fabricated aluminum product prices (which vary considerably among products), are significantly influenced by changes in the price of primary aluminum and generally lag behind primary aluminum prices by up to three months. From time to time in the ordinary course of business, KACC enters into hedging transactions to provide risk management in respect of its net exposure of earnings and cash flow related to primary aluminum price changes. Given the significance of primary aluminum hedging activities towhich the Company and KACC, the Company reports its primary aluminum-related hedging activities as a separate segment. Primary aluminum-related hedging activities are managed centrally on behalf of all of KACC's business segments to minimize transaction costs, to monitor consolidated net exposures and to allow for increased responsiveness to changes in market factors. Because the agreements underlying KACC's hedging positions provided that the counterparties to the hedging contracts could liquidate KACC's hedging positions if KACC filed for reorganization, KACC chose to liquidate those positions in advance of the initial Filing Date. The net gain associated with those liquidated positions was deferred andoperates is being recognized as income through December 31, 2003 (the period during which the underlying transactions are expected to occur). During December 2002 and the first quarter of 2003, the Company, with Court approval, reinstituted its hedging program when it entered into hedging transactions with respect to a portion of its 2003 fuel oil requirements consumed in its production process. The Company anticipates that, subject to the prevailing economic conditions, it may enter into additional hedging transactions with respect to primary aluminum prices, natural gas and fuel oil prices and foreign currency values to protect the interests of its constituents. However, no assurance can be given as to when or if the Company will enter into such additional hedging activities. Hedging activities conducted in respect of the Company's cost exposure to energy prices and foreign exchange rates are not considered a part of the Commodity marketing segment. Rather, such activities are included in the results of the business unit to which they relate. - - Flat-Rolled Products Business Unit The Flat-rolled products business unit operates the Trentwood, Washington, rolling mill. During recent years, the business unit has sold to the aerospace, transportation and industrial ("ATI") markets (producing heat-treat sheet and plate products), both directly and through distributors. During 2000, KACC shifted the product mix of its Trentwood rolling mill toward higher value-added product lines, exited beverage can body stock, wheel and common alloy products in 2001 and exited the can lid and tab stock and brazing sheet products in 2002 in an effort to enhance its profitability. In 2002, the business unit sold to approximately 82 customers in the ATI markets, most of which represented heat-treat product shipments to distributors who sell to a variety of industrial end-users. The largest and top five customers in the ATI markets for flat-rolled products accounted for approximately 16% and 41%, respectively, of the business unit's third-party net sales. See "- Competition" in this Report. Sales are made directly to end-use customers and distributorsincorporated herein by KACC sales representatives located in the United States and Europe, and by independent sales agents in Asia. - - Engineered Products Business Unit The Engineered products business unit operates soft-alloy and hard-alloy extrusion facilities and engineered component (forgings) facilities in the United States and Canada. Major markets for extruded products are in the ground transportation industry, to which the business unit sells extrusions for automobiles, light-duty vehicles, heavy duty trucks and trailers, and shipping containers, and in the distribution, durable goods, defense, ordnance and electrical markets. Soft-alloy extrusion facilities are located in Los Angeles, California; Sherman, Texas; Tulsa, Oklahoma; Richmond, Virginia; and London, Ontario, Canada. Products manufactured at these facilities include rod, bar, tube, shapes and billet. Hard-alloy extrusion facilities are located in Newark, Ohio, and Jackson, Tennessee, and produce rod, bar, screw machine stock, redraw rod, forging stock and billet. The business unit also extrudes seamless tubing in both hard- and soft-alloys at a facility in Richland, Washington and produces drawn tube in both hard- and soft-alloys at its operations in Chandler, Arizona, that it purchased in May 2000. Soft-alloy extruded seamless and drawn tubing is also produced at the Richmond, Virginia facility. The business unit sells forged parts to customers in the automotive, heavy-duty truck, general aviation, rail, machinery and equipment, and ordnance markets. The high strength-to-weight properties of forged aluminum make it particularly well-suited for automotive applications. KACC's remaining forging facility is located in Greenwood, South Carolina. Another forging facility located in Oxnard, California was sold in December 2002. Through its sales and engineering office in Southfield, Michigan, the business unit staff works with automobile makers and other customers and plant personnel to create new automotive component designs and to improve existing products. KACC's London, Ontario facility is owned by a wholly owned subsidiary (Kaiser Aluminum & Chemical of Canada Limited ("KACCL")) which was one of KACC's subsidiaries that filed a petition for reorganization under the Code in January 2003. The Company does not believe KACCL's operations will be adversely affected by the Cases. In 2002, the Engineered products business unit had approximately 600 customers, the largest and top five of which accounted for approximately 10% and 25%, respectively, of the business unit's third-party net sales. See "- Competition" below. Sales are made directly to end-use customers and distributors by KACC sales representatives located across the United States. COMPETITION KACC competes globally with producers of bauxite, alumina, primary aluminum, and fabricated aluminum products. Many of KACC's competitors have greater financial resources than KACC. Primary aluminum and, to some degree, alumina are commodities with generally standard qualities, and competition in the sale of these commodities is based primarily upon price, quality and availability. Aluminum competes in many markets with steel, copper, glass, plastic, and other materials. KACC competes with numerous domestic and international fabricators in the sale of fabricated aluminum products. KACC markets fabricated aluminum products it manufactures in the United States and abroad. Sales are made directly and through distributors to a large number of customers. Competition in the sale of fabricated products is based upon quality, availability, price and service, including delivery performance. KACC concentrates its fabricating operations on selected products in which it believes it has production expertise, high-quality capability, and geographic and other competitive advantages. The Company believes that, assuming the current relationship between worldwide supply and demand for alumina and primary aluminum does not change materially, the loss of any one of KACC's customers, including intermediaries, would not have a material adverse effect on the Company's financial condition or results of operations. RESEARCH AND DEVELOPMENT Net expenditures for research and development activities were $1.8 million in 2002, $4.0 million in 2001, and $5.6 million in 2000. KACC estimates that research and development net expenditures will be in the range of $2.0 million to $3.0 million in 2003. EMPLOYEES At December 31, 2002, KACC employed approximately 5,200 persons, of which approximately 3,400 were employed by the Debtors and 1,800 were employed by non-Debtors. At December 31, 2001, KACC employed approximately 5,800 persons. The labor agreements with the employees at the Valco smelter in Ghana and the employees at the Alpart refinery in Jamaica were renewed in 2002 and with the employees at the London, Ontario facility in February 2003. ENVIRONMENTAL MATTERS The Company and KACC are subject to a wide variety of international, federal, state and local environmental laws and regulations. For a discussion of this subject, see "Factors Affecting Future Performance - KACC's current or past operations subject it to environmental compliance, clean-up and damage claims that may be costly" below. During the pendency of the Cases, substantially all pending litigation, except certain environmental claims and litigation, against the Debtors is stayed. FACTORS AFFECTING FUTURE PERFORMANCE reference.
Item 1A.Risk Factors
This section discusses certain factors that could cause actual results to vary, perhaps materially, from the results described in forward-looking statements made in this Report. Forward-looking statements in this Report are not guarantees of future performance and involve significant risks and uncertainties. In addition to the factors identified below, actual results may vary materially from those in such forward-looking statements as a result of a variety of other factors including the effectiveness of management'smanagement’s strategies and decisions, general economic and business conditions, developments in technology, new or modified statutory or regulatory requirements, and changing prices and market conditions. This Report also identifies other factors that could cause such differences. No assurance can be given that these factors are all of the factors that could cause actual results to vary materially from the forward-looking statements. - -
• The Cases and any plan or plans of reorganization may have adverse consequences on the Company and its stakeholders and/or our reorganization from the Cases may not be successful
While we have received a confirmation order from the Court, additional conditions precedent to emergence remain including the United States District Court affirmation, completion of the Company’s exit financing, listing on the CompanyNASDAQ and its stakeholders and/or ourformation of the trusts for the benefit of the torts claimants. As such, while we are optimistic that all of the conditions will be completed successfully, no assurances can be given that we will be able to achieve a successful reorganization from the Cases may not be successful and remain a going concern.
Our objective ishas been to achieve the highest possible recoveries for all creditors and stockholders,stakeholders, consistent with our ability to pay and the continuation of our businesses. The reorganization plan provides for the payments to a number of secured creditors and creditors whose claims have certain priorities. However, there can be no assurance that we will be able to attain these objectives or achieve a successful reorganization and remain a going concern. The consolidated financial statements included elsewhere in this Report do not include any adjustments relating to the recoverability and classification of recorded asset amounts or the amount and classification of liabilities or the effect on existing stockholders' equity that may result from any plans, arrangements or other actions arising from the Cases, or the possible inabilityinterests of the Debtors to continue in existence. Adjustments necessitated by such plans, arrangements or other actions could materially change the consolidated financial statements included elsewhere in this Report. For example, 1. If the Debtors were to decide to sell certain assets not deemed a critical part of a reorganized Kaiser, such asset sales could result in gains or losses (depending on the asset sold) and such gains or losses could be significant. 2. Additional pre-Filing Date claims may be identified through the proof of claim reconciliation process and may arise in connection with actions taken by the Debtors in the Cases. For example, while the Debtors consider rejection of the BPA contract to be in the Company's best long-term interests, such rejection may increase the amount of pre-Filing Date claims by approximately $75.0 million based on the BPA's proof of claim filed in connection with the Cases in respect of the contract rejection. 3. As more fully discussed below, the amount of pre-Filing Date claims ultimately allowed by the Court in respect of contingent claims and benefit obligations may be materially different from the amounts reflected in the consolidated financial statements. While valuation of the Debtors' assets and pre-Filing Date claims at this stage of the Cases is subject to inherent uncertainties, the Debtors currently believe that it is likely that their liabilities will be found in the Cases to exceed the fair value of their assets. Therefore, the Debtors currently believe that it is likely that pre-Filing Date claims will be paid at less than 100% of their face value and the equity of the Company'sCompany’s stockholders will be diluted or cancelled.cancelled without consideration and unsecured creditors without priority claims will receive settlements in the range of 2.9% of their claim. Because of such possibility,likelihood, the value of the Common Stock and unsecured claims without priority is speculative and any investment in the Common Stock and these unsecured claims would pose a high degree of risk.
Additionally, while the Debtors operate their businesses asdebtors-in-possession pursuant to the Code during the pendency of the Cases, the Debtors will beare required to obtain the approval of the Court prior to engaging in any transaction outside the ordinary course of business. In connection with any such approval, creditors and other parties in interest may raise objections to such approval and may appear and be heard at any hearing with respect to any such approval. Accordingly, the Debtors may be prevented from engaging in transactions that might otherwise be considered beneficial to the Company. The Court also has the authority to oversee and exert control over the Debtors'Debtors’ ordinary course operations. - -
At emergence from Chapter 11, KACC will have to pay or otherwise provide for a material amount of claims. Such claims include accrued but unpaid professional fees; priority pension, tax and environmental claims; secured claims; and certain post-petition obligations (collectively, “Exit Costs”). KACC currently estimates that its Exit Costs will be in the range of $45.0 million to $60.0 million. KACC currently expects to fund such Exit Costs using existing cash resources and available borrowing availability under an exit financing facility that would replace the current Post-Petition Credit Agreement (see Note 7 of Notes to Consolidated Financial Statements). If funding from existing cash resources and borrowing availability under an exit financing facility are not sufficient to pay or otherwise provide for all Exit Costs, the Company and KACC will not be able to emerge from Chapter 11 unless and until sufficient funding can be obtained. Management believes it will be able to successfully resolve any issues that may arise in respect of an exit financing facility or be able to negotiate a reasonable alternative. However, no assurances can be given in this regard.


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• We may not operate profitably in the future We
As discussed more fully below, the results of the Fabricated products business unit are sensitive to a number of market and economic factors outside the Company’s control and the Company competes with companies many of which have substantially greater resources. Our Fabricated products business unit, which is now our core business, reported a net losssegment operating income of $468.7$87.2 million for the year ended December 31, 2002, which included a number2005 compared to segment operating income of significant special items and non-cash charges. Even if such items were excluded from the results for 2002, results for$33.0 million in the year ended December 31, 2002 would have been2004 and a net loss.segment operating loss of $21.2 million in the year ended December 31, 2003. Operating results for 2005, 2004 and 2003 included non-cashlast-in, first-out (“LIFO”) inventory charges of $9.3 million, $12.1 million and $3.2 million, respectively. The improved operating results primarily reflect an increase in demand for fabricated aluminum products. There can be no assuranceassurances that wethe Fabricated products business unit will continue to generate a profit from recurring operations or that we will operate profitablyprofitability in future periods. During 2002, the Company experienced a net decrease
• Our business is subject to adverse changes in cash and cash equivalents of $74.6 million; $49.6 million of which was used in operating activities and $25.0 million of which was used in investing and financing activities. The $49.6 million of cash and cash equivalents used in operations included several items not typically considered partvarious market conditions outside of our normal recurring operations including: (a) asbestos-related insurance recoveries of $23.3 million; (b) approximately $30.0 million of funding to QAL in respect of QAL's scheduled debt maturities; and (c) foreign income tax payments related to prior year activities of $8.0 million. The balance of the cash and cash equivalents used in operations ($34.9 million) resulted from a combination of adverse market factors in the business segments in which the Company operates including (a) primary aluminum prices below long-term averages, (b) a weak demand for fabricated metal products, particularly aerospace products, and (c) higher than average power, fuel oil and natural gas prices. To date, despite the foregoing adverse consequences, the Company's liquidity (cash and cash equivalents plus unused availability under the DIP Facility) has remained strong, averaging between $200.0 million and $250.0 million during the fourth quarter of 2002. The completed sales of the Tacoma facility and the Company's interests in an office building during the first quarter of 2003 are expected to further bolster the Company's liquidity. However, no assurances can be given that the Company's liquidity will not erode if the adverse market factors continue for an extended period or for other reasons. - - Our earnings are sensitive to a number of variables Our operating earnings are sensitive to a number of variables over which we have no direct control. Key variables in this regard include prices for primary aluminum and energy and general economic conditions. The price of primary aluminum significantly affects our financial results. Primary aluminum prices historically have been subject to significant cyclical price fluctuations. The Company believes the timing of changes in the market price of aluminum are largely unpredictable. Since 1993, the average LME transaction price has ranged from approximately $.50 to $1.00 per pound. Electric power represents an important production input for us at our aluminum smelters and its cost can significantly affect our profitability. Power contracts for our smelters have varying contractual terms. See "Business--Primary Aluminum Business Unit." Our earnings, particularly in our Bauxite and Alumina business unit, are also sensitive to changes in the prices for natural gas, fuel oil and diesel oil which are used in our production processes, and to foreign exchange rates in respect of our cash commitments to our foreign subsidiaries and affiliates. control
Changes in global, regional or country-specific economic conditions can have a significant impact on overall demand for aluminum-intensive fabricated products, especially in the transportation, distribution and aerospace markets. Such changes in demand canmay directly affect ourthe Company’s earnings by impacting the overall volume and mix of such products sold. To the extent that these end-use markets weaken, demand can also diminish for alumina and primary aluminum. - - The indefinite curtailmentaluminum, adversely affecting the financial results of the Mead facilityCompany relating to its interests in Anglesey, which owns and operates an aluminum smelter.
The price of primary aluminum has historically been subject to significant cyclical price fluctuations, and the timing of changes in the market price of aluminum is largely unpredictable. Although the Company’s pricing of fabricated aluminum products will generally be intended to lock in a conversion margin (representing the value added from the fabrication process) and pass the risk of price fluctuations on to its customers, the Company may not be able to pass on the entire cost of such increases to its customers or offset fully the effects of higher costs for other raw materials, which may cause the Company’s profitability to decline. There will also be a potential time lag between increases in prices for raw materials under the Company’s purchase contracts and the point when the Company can implement a corresponding increase in price under its sales contracts with its customers. As a result, the Company may be exposed to fluctuations in raw materials prices, including aluminum, since, during the time lag, the Company may have to bear the additional cost of the price increase under its purchase contracts, which could have a material adverse impactseffect on the Company’s profitability. Furthermore, the Company will be party to arrangements based on fixed prices that include the primary aluminum price component, so that the Company will bear the entire risk of rising aluminum prices, which may cause its profitability to decline. In addition, an increase in raw materials prices may cause some of the customers of the Company to substitute other materials for their products, adversely affecting the Company’s results of operations because of both a decrease in the sales of fabricated products and a decrease in demand for the primary aluminum produced at Anglesey.
The Mead facility is expectedCompany will consume substantial amounts of energy in its operations. A number of factors could increase the cost of energy, and, if energy prices rise, the profitability of the Company could decline.
• Our profits and cash flows may be adversely impacted by the results of KACC’s hedging programs
From time to remain curtailed indefinitely unless/until an appropriate combinationtime in the ordinary course of reduced power prices, higherbusiness, KACC enters into hedging transactions to limit its exposure resulting from price risks in respect of primary aluminum prices, energy prices and foreign currency requirements. Entering into such hedging transactions, while reducing or removing our exposure to price risk, may cause our profits and cash flow to be lower than they otherwise would have been.
• We operate in a highly competitive industry
Each of the segments of the aluminum industry in which the Company operates is highly competitive. There are numerous companies that operate in the aluminum industry. Certain of our competitors are substantially larger, have greater financial resources than we do and may have other strategic advantages.


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• Our business could be adversely affected by the loss of specific customers or changes in the business or financial condition of specific customers
In 2005, the largest customer of the Company’s fabricated products business unit accounted for approximately 11% of the Company’s third-party net sales, and the largest five customers accounted for approximately 33% of the Company’s third-party net sales. If existing relationships with significant customers materially deteriorate or are terminated and the Company is not successful in replacing lost business, the Company’s results of operations could be materially adversely affected. In addition, a significant downturn in the business or financial condition of the Company’s significant customers could materially adversely affect the results of operations.
• Unplanned business interruptions may adversely impact our performance
The production of fabricated aluminum products is subject to unplanned events such as explosions, fires, inclement weather, natural disasters, accidents, transportation interruptions and supply interruptions. Operational interruptions at one of the Company’s production facilities could cause substantial losses in the Company’s production capacity. Furthermore, because customers may be dependent on planned deliveries from the Company, customers that have to reschedule their own production due to delivery delays from the Company may be able to pursue financial claims against them, and the Company may incur costs to correct such problems in addition to any liability resulting from such claims. Such interruptions may also harm the reputation of the Company among actual and potential customers, potentially resulting in a loss of business. To the extent these losses are not covered by insurance, the Company’s cash flows may be adversely impacted by such events.
A significant number of the Company’s employees are represented by labor unions under labor contracts with varying durations and expiration dates. The Company may not be able to satisfactorily renegotiate the labor contracts when they expire, in which case there could potentially be a work stoppage at one of more of the Company’s facilities in the future. Any work stoppage could have a material adverse effect on the income and cash flows of the Company.
• Expiration of power agreement of Anglesey may adversely impact our cash flows and hedging programs
The agreement under which Anglesey receives power expires in September 2009 and the nuclear facility which supplies such power is scheduled to cease operations shortly thereafter. No assurance can be given that Anglesey will be able to obtain sufficient power to sustain its operations on reasonably acceptable terms thereafter. In addition, any decrease in Anglesey’s production would reduce or eliminate the “natural hedge” against rising primary aluminum prices created by the Company’s access to such aluminum (see “Primary Aluminum Business Unit — Hedging”) and, accordingly the Company may deem it appropriate to increase their hedging activity to limit exposure to such price risks, potentially adversely affecting the income and cash flows of the Company.
• Loss of key management and other personnel or inability to attract management or other personnel may adversely impact performance
The Company will depend on its senior executive offices and other factors occurs. Until then,key personnel to run its business. The loss of any of these officers or other key personnel could materially adversely affect the Company’s operations. Competition for qualified employees among companies that rely heavily on engineering and technology is intense, and the loss of qualified employees or an inability to attract, retain and motivate additional highly skilled employees required for the operation and expansion of the business of the Company could hinder their ability to improve manufacturing operations, conduct research activities successfully and develop marketable products.
• Compliance with health and safety laws and regulations may adversely affect our results of operations
The operations of the Company will incur certain costsbe regulated by a wide variety of health and safety laws and regulations. Compliance with these laws and regulations may be costly and could have a material adverse effect on the Company’s results of operations. In addition, these laws and regulations are subject to safely maintainchange and there can be no assurance as to the property. While other costs are being reducedeffect that any such changes would have on the Company’s operations or the amount that the Company would have to a minimum, these costs may range from $3.0 millionspend to $5.0 million per yearcomply with such laws and will reduce KACC's otherwise available liquidity. However, at some pointregulations as so changed.


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• Other legal proceedings or investigations or changes of laws and regulations in which we will be subject may adversely affect our operations
In addition to environmental proceedings and investigations of the future,types described above, the Company may decide, duefrom time to economic conditionstime be involved in, or be the subject of, disputes, proceedings and foreign competitioninvestigations with respect to a variety of matters, including matters related to health and safety, product liability, employees, taxes and contracts, as well as other factors,disputes and proceedings that arise in the ordinary course of business. It could be costly to selldefend against any claims against the facility. If, in connectionCompany or any investigations involving the Company, whether meritorious or not, and such efforts could divert management’s attention as well as operational resources, negatively impacting the Company’s results of operations. It could also be costly to make payments on account of any such claims.
Additionally, as with the environmental laws and regulations to which the Company will be subject, the other laws and regulations which will govern the business of the Company are subject to change and there can be no assurance as to the amount that the Company would have to spend to comply with such a hypothetical disposition, the Company were required to dismantle, demolishlaws and regulations as so changed or otherwise permanently closeas to the Mead facility,effect that any such changes would have on the demolition and environmental remediation costs could be significant. While the proceeds of such a disposition might offset such costs, no assurances can be provided that such amounts would fully or substantially offset the environmental remediation costs. - - We may not have electric power in sufficient amounts and/or at affordable costs available for our smelting operations Electric power represents an important production input at our aluminum smelters and its cost can significantly affect our profitability. Power contracts for our smelters have varying contractual terms. In March 2002, the GoG reduced the power allocation for our 90% owned Valco smelter forcing Valco to curtail one of its four operating potlines. In January 2003, Valco's power allocation was further reduced forcing the curtailment of two additional operating potlines. As of February 28, 2003, Valco was operating only one of its five potlines. See "Business--Primary Aluminum Business Unit--Valco." We cannot provide assurance that electric power will be available in the future, at affordable prices, for our smelters. - - KACC's current or past operations subject it to environmental compliance, clean-up and damage claims that have been and continue to be costly Company’s operations.
• KACC’s current or past operations subject it to environmental compliance,clean-up and damage claims that have been andcontinue to be costly
The operations of KACC'sKACC’s and its subsidiaries’ facilities are regulated by a wide variety of international, federal, state and local environmental laws. These environmental laws regulate, among other things, air and water emissions and discharges; the generation, storage, treatment, transportation and disposal of solid and hazardous waste; and the release of hazardous or toxic substances, pollutants and contaminants into the environment. Compliance with these environmental laws is costly. While legislative, regulatory and economic uncertainties make it difficult for us to project future spending for these purposes, we currently anticipate that in the 2003 - 20042006 — 2007 period, KACC'sKACC’s environmental capital spending will be approximately $1.3$1.1 million per year and that KACC'sKACC’s operating costs will include pollution control costs totaling approximately $14.8$3.0 million per year. However, subsequent changes in environmental laws may change the way KACC must operate and may force KACC to spend more than we currently project.
Additionally, KACC'sKACC’s current and former operations can subject it to fines or penalties for alleged breaches of environmental laws and to other actions seekingclean-up or other remedies under these environmental laws. KACC also may be subject to damages related to alleged injuries to health or to the environment, including claims with respect to certain waste disposal sites and theclean-up of sites currently or formerly used by KACC.
Currently, KACC is subject to certain lawsuits under the Comprehensive Environmental Response, Compensation and Liability Act of 1980, as amended by the Superfund Amendments and Reauthorization Act of 1986 ("CERCLA"(“CERCLA”). KACC, along with certain other companies, has been named as a Potentially Responsible Party forclean-up costs at certain third-party sites listed on the National Priorities List under CERCLA. As a result, KACC may be exposed not only to its assessed share ofclean-up but also to the costs of others if they are unable to pay. Additionally, KACC's Mead, Washington, facility has been listed on the National Priorities List under CERCLA. KACC and the regulatory authorities agreed to a plan of remediation in respect of the Mead facility in January 2000.
In response to environmental concerns, we have established environmental accruals representing our estimate of the costs we reasonably expect KACC to incur in connection with these matters. At December 31, 2002,2005, the balance of our accruals, which are primarily included in our long-term liabilities, was $59.1$46.5 million. We estimate that the annual costs charged to these environmental accruals will be approximately $.6$14.5 million in 2006, $2 million to $12.3$3.8 million per year for the years 20032007 through 20072010 and an aggregate of approximately $33.3$25.5 million thereafter. However, we cannot assure you that KACC'sKACC’s actual costs will not exceed our current estimates. We believe that it is reasonably possible that costs associated with these environmental matters may exceed current accruals by amounts that could range, in the aggregate, up to an estimated $30.0$20.0 million.
During April 2004, KACC was served with a subpoena for documents and has been notified by Federal authorities that they are investigating certain environmental compliance issues with respect to KACC’s Trentwood facility in Spokane,Washington. KACC is undertaking its own internal investigation of the matter through specially retained counsel to ensure that it has all relevant facts regarding Trentwood’s compliance with applicable environmental laws. KACC believes it is in compliance with all applicable environmental laws and requirements


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at the Trentwood facility and intends to defend any claim or charges, if any should result, vigorously. The Company cannot assess what, if any, impacts this matter may have on the Company’s or KACC’s financial statements.
See Note 1211 of Notes to Consolidated Financial Statements for additional information. - - The settlement of the asbestos-related matters may have a major impactinformation on our plan of reorganization KACC has been one of many defendants in numerous lawsuits in which the plaintiffs allege that they have injuries caused by exposure to asbestos during, and as a result of, their employment or association with KACC, or exposure to products containing asbestos produced or sold by KACC. The lawsuits generally relate to products KACC sold more than 20 years ago. Due to the Cases, existing lawsuits are stayed and new lawsuits cannot be commenced against us or KACC. Our December 31, 2002, balance sheet includes a liability for estimated asbestos-related costs of $610.1 million. In determining the amount of the liability, we have included estimates only for the costs of claims through 2011 because we do not have a reasonable basis for estimating costs beyond that period. However, the plan of reorganization process will require an estimation of KACC's entire asbestos-related liability, which may go beyond 2011. Additional asbestos-related claims are likely to be filed against KACC as a part of the Chapter 11 process. Management cannot reasonably predict the ultimate number of such claims or the amount of the associated liability. However, it is likely that such amounts could exceed, perhaps significantly, the liability amounts reflected in the Company's consolidated financial statements, which (as previously stated) is only reflective of an estimate of claims through 2011. KACC's obligations in respect of the currently pending and future asbestos-related claims will ultimately be determined (and resolved) as a part of the overall Chapter 11 proceedings. It is anticipated that resolution of these matters will be a lengthy process. Management will periodically continue to reassess its asbestos-related liabilities and estimated insurance recoveries as the Cases proceed. However, absent unanticipated developments such as asbestos-related legislation, material developments in other asbestos-related proceedings or in the Company's or KACC's Chapter 11 proceedings, it is not anticipated that the Company will have sufficient information to reevaluate its asbestos-related obligations and estimated insurance recoveries until much later in the Cases. Any adjustments ultimately deemed to be required as a result of the reevaluation of KACC's asbestos-related liabilities or estimated insurance recoveries could have a material impact on the Company's future financial statements. We believe KACC has insurance coverage for a substantial portion of such asbestos-related costs. Accordingly, our December 31, 2002 balance sheet includes a long-term receivable for estimated insurance recoveries of $484.0 million. We believe that recovery of this amount is probable and additional amounts may be recoverable in the future if additional claims are received. However, we cannot assure you that all such amounts will be collected. The timing and amount of future recoveries from KACC's insurance carriers will depend on the pendency of the Cases and on the resolution of disputes regarding coverage under the applicable insurance policies. During October 2001, the court ruled favorably on a number of policy interpretation issues, one of which was affirmed in February 2002 by an intermediate appellate court in response to a petition from the insurers. The rulings did not result in any changes to our estimates of current and future asbestos-related insurance recoveries. The trial court is scheduled to decide certain policy interpretation issues in Spring 2003 and may hear additional issues from time to time. Given the expected significance of probable future asbestos-related payments, the receipt of timely and appropriate payments from KACC's insurers is critical to a successful plan of reorganization and our long-term liquidity. - - The outcome of the unfair labor practices ("ULPs") action filed by the United Steelworkers of America ("USWA") could adversely affect us In connection with the strike by the USWA and the subsequent lock-out by KACC, the USWA filed twenty-four allegations of ULPs. Twenty-two of the allegations were dismissed. A trial before an administrative law judge on the two remaining allegations concluded in September 2001. In May 2002, the administrative law judge ruled against KACC in respect of the two remaining ULP allegations and recommended that the National Labor Relations Board ("NLRB") award back wages, plus interest, less any earnings of the workers during the period of the lockout. The administrative law judge's ruling did not contain any specific amount of the proposed award and is not self-executing. The USWA has filed a proof of claim of approximately $240.0 million in the Cases in respect of this matter. The NLRB also filed a proof of claim in respect of this matter. The NLRB claim was for $117.0 million, including interest of $18.0 million. The Company continues to believe that the allegations are without merit and will vigorously defend its position. KACC has appealed the ruling of the administrative law judge to the full NLRB. The NLRB general counsel and USWA have cross-appealed. Any outcome from the NLRB appeal would be subject to additional appeals in a United States Circuit Court of Appeals by the general counsel of the NLRB, the USWA or KACC. This process could take several years. Because the Company believes that it may prevail in the appeals process, the Company has not recognized a charge in response to the adverse ruling. However, it is possible that, if the Company's appeal(s) are not ultimately successful, a charge in respect of this matter may be required in one or more future periods and the amount of such charge(s) could be significant. Any amounts ultimately determined by a court to be payable in this matter will be dealt with in the overall context of the Debtors' plan of reorganization and will be subject to compromise. Accordingly, any payments that may ultimately be required in respect of this matter would likely only be paid upon or after the Company's emergence from the Cases. - - Our profits and cash flows may be adversely impacted by the results of KACC's hedging programs From time to time in the ordinary course of business, KACC enters into hedging transactions to limit its exposure resulting from (1) its anticipated sales of alumina, primary aluminum, and fabricated aluminum products, net of expected purchase costs for items that fluctuate with primary aluminum prices, (2) energy price risk from fluctuating prices for natural gas, fuel oil and diesel oil used in its production process, and (3) foreign currency requirements with respect to its cash commitments with foreign subsidiaries and affiliates. To the extent that the prices for primary aluminum exceed the fixed or ceiling prices established by KACC's hedging transactions or that energy costs or foreign exchange rates are below the fixed prices, our profits and cash flow would be lower than they otherwise would have been. Because the agreements underlying KACC's hedging positions provided that the counterparties to the hedging contracts could liquidate KACC's hedging positions if KACC filed for reorganization, KACC chose to liquidate those positions in advance of the Filing Date. During December 2002 and the first quarter of 2003, the Company, with Court approval, reinstituted its hedging program when it entered into hedging transactions with respect to a portion of its 2003 fuel oil requirements. The Company anticipates that, subject to prevailing economic conditions, it may enter into additional hedging transactions with respect to primary aluminum prices, natural gas and fuel oil prices and foreign currency values to protect the interests of its constituents. However, no assurance can be given as to when or if the Company will enter into such additional hedging activities. - - We operate in a highly competitive industry The production of alumina, primary aluminum and fabricated aluminum products is highly competitive. There are numerous companies who operate in the aluminum industry. Certain of our competitors are substantially larger, have greater financial resources than we do and may have other strategic advantages. - - environmental matters.
• KACC is subject to political and regulatory risks in a number of countries KACC operates
KACC’s and its subsidiaries’ facilities operate in the United States and Canada. In addition, KACC owns a 49% interest in a number of other countries, including Australia, Canada, Ghana, Jamaica, andfacility located in the United Kingdom. While we believe KACC'sKACC’s relationships in the these countries in which it operates are generally satisfactory, we cannot assure you that future developments or governmental actions in these countries will not adversely affect KACC'sKACC’s operations particularly or the aluminumour industry generally. Among the risks inherent in KACC'sKACC’s operations are unexpected changes in regulatory requirements, unfavorable legal rulings, new or increased taxes and levies, and new or increased import or export restrictions. KACC'sKACC’s operations outside of the United States are subject to a number of additional risks, including but not limited to currency exchange rate fluctuations, currency restrictions, and nationalization of assets. ITEM 2. PROPERTIES
Item 1B.Unresolved Staff Comments
None.
Item 2.Properties
The locations and general character of the principal plants mines, and other materially important physical properties relating to KACC'sKACC’s operations are described in Item 1 "-“Business — Business Operations"Operations” and those descriptions are incorporated herein by reference. KACC owns in fee or leases all the real estate and facilities used in connection with its business. Plants and equipment and other facilities are generally in good condition and suitable for their intended uses. However,
All but three of KACC’s fabricated aluminum production facilities are owned by KACCand/or its subsidiaries. The Chandler, Arizona location is subject to a lease with a primary lease term that expires in 2033. KACC has certain extension rights in respect of the Mead facilityChandler lease. The Richland, Washington location is expectedsubject to remain completely curtailed unlessa lease with a 2011 expiration date, subject to certain extension rights held by KACC. The Los Angeles location is subject to a lease with a 2014 expiration date.
In connection with the ongoing reorganization efforts and until an appropriate combinationsale of reduced power prices, highersubstantially all of the Company’s commodities interests, the Company, in 2004, relocated its corporate headquarters and primary aluminum prices and other factors occurs. KACC'splace of business from Houston, Texas to Foothill Ranch, California, which is where the Fabricated products business unit was headquartered.
KACC’s obligations under the DIP Facility are secured by, among other things, mortgagesliens on KACC's majorKACC’s domestic plants. See Note 7 of Notes to Consolidated Financial Statements for further discussion. ITEM 3. LEGAL PROCEEDINGS
Item 3.Legal Proceedings
This section contains statements which constitute "forward-looking statements"“forward-looking statements” within the meaning of the Private Securities Litigation Reform Act of 1995. See Item 1 of this Report for cautionary information with respect to such forward-looking statements. REORGANIZATION PROCEEDINGS
Reorganization Proceedings
During the pendency of the Cases, substantially all claims and litigation pending litigation,on the Filing Date, except certain environmental claims and litigation, against the Debtors is stayed. Generally, claims against a Debtor arising from actions or omissions prior to its Filing Date will be settled in connection with the plan of reorganization. See


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Item 1. "Business -“Business — Reorganization Proceedings"Proceedings” for a discussion of the reorganization proceedings. Such discussion is incorporated herein by reference. ASBESTOS-RELATED LITIGATION
Other Environmental Matters
During April 2004, KACC was served with a subpoena for documents and has been notified by Federal authorities that they are investigating certain environmental compliance issues with respect to KACC’s Trentwood facility in the State of Washington. KACC is a defendantundertaking its own internal investigation of the matter through specially retained counsel to ensure that it has all relevant facts regarding Trentwood’s compliance with applicable environmental laws. KACC believes it is in compliance with all applicable environmental law and requirements at the Trentwood facility and intends to defend any claims or charges, if any should result, vigorously. The Company cannot assess what, if any, impact this matter may have on the Company’s or KACC’s financial statements.
Asbestos and Certain Other Personal Injury Claims
KACC has been one of many defendants in a number of lawsuits, some of which involve claims of multiple persons, in which the plaintiffs allege that certain of their injuries were caused by, among other things, exposure to asbestos during, andor as a result of, their employment or association with KACC or exposure to products containing asbestos produced or sold by KACC. The lawsuits generally relate to products KACC has not manufacturedsold for more than 20 years. As of the initial Filing Date, approximately 112,000 asbestos-related claims were pending. The Company has also previously disclosed that certain other personal injury claims had been filed in respect of alleged pre-Filing Date exposure to silica and coal tar pitch volatiles (approximately 3,900 claims and 300 claims, respectively).
Due to the Cases, holders of asbestos, silica and coal tar pitch volatile claims are stayed from continuing to prosecute pending litigation and from commencing new lawsuits are currently stayed byagainst the Debtors. As a result, the Company has not made any payments in respect of any of these types of claims during the Cases. Despite the Cases, the Company continues to pursue insurance collections in respect of asbestos-related amounts paid prior to its Filing Date and, as described below, to negotiate insurance settlements and prosecute certain actions to clarify policy interpretations in respect of such coverage.
During the fourth quarter of 2004, the Company updated its estimate of costs expected to be incurred in respect of asbestos, silica and coal tar pitch volatile claims and expected insurance recoveries. The portion of Note 1211 of Notes to Consolidated Financial Statements under the heading "Asbestos Contingencies" “Asbestos and Certain Other Personal Injury Claims”is incorporated herein by reference. LABOR MATTERS
Labor Matters
In connection with the USWAUnited Steelworkers of America (“USWA”) strike and subsequent lock-out by KACC, certain allegations of ULPsunfair labor practices (“ULPs”) were filed by the USWA with the NLRB. Twenty-twoNational Labor Relations Board (“NLRB”). As previously disclosed, KACC responded to all such allegations and believed they were without merit.
In January 2004, as part of its settlement with the USWA with respect to pension and retiree medical benefits, KACC and the USWA agreed to settle their case pending before the NLRB, subject to approval of the twenty-four allegations of ULPs brought against KACCNLRB General Counsel and the Court and ratification by the USWA were dismissed. A trial onunion members. Thereafter, the remaining two allegations beforeNLRB General Counsel and the Court approved the settlement and the agreement has been ratified by the union members. Under the terms of the agreement, solely for the purposes of determining distributions in connection with the reorganization, an administrative law judge concludedunsecured pre-petition claim in September 2001. In May 2002, the administrative law judge ruled against KACCamount of $175.0 million will be allowed. Also, as part of the agreement, the Company agreed to adopt a position of neutrality regarding the unionization of any employees of the reorganized company.
All material contingencies in respect of the two remaining ULP allegationssettlement have now been resolved (the last having been resolved in February 2005) and, recommended thattherefore, the NLRB award back wages, plus interest, less any earnings of the workers during the period of the lockout. The Company continues to believe that the allegations are without merit and will vigorously defend its position. KACC has appealed the ruling of the administrative law judge to the full NLRB. The NLRB general counsel and the USWA have cross-appealed. Any outcome from the NLRB appeal would be subject to additional appeals inrecorded a United States Circuit Court of Appeals by the general counsel of the NLRB, the USWA or KACC. This process could take several years. This matter is not currently stayed by the Cases. Any amounts ultimately determined by a court to be payable in this matter will be dealt withnon-cash $175.0 million charge in the overall contextfourth quarter of the Debtors' plan of reorganization2004 and will be subject to compromise.an off setting liability. The portion of Note 1211 of Notes to Consolidated Financial Statements under the heading "Labor Matters" “Labor Matters”is incorporated herein by reference. GRAMERCY LITIGATION On July 5, 1999, KACC's Gramercy,


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Hearing Loss Claims
During February 2004, the Company reached a settlement in principle in respect of 400 claims, which alleged that certain individuals who were employees of the Company, principally at a facility previously owned and operated by KACC in Louisiana, alumina refinery was extensively damagedsuffered hearing loss in connection with their employment. Under the terms of the settlement, which is still subject to Court approval, the claimants will be allowed claims totaling $15.8 million. During the Cases, the Company has received approximately 3,200 additional proofs of claim alleging pre-petition injury due to noise induced hearing loss. It is not known at this time how many, if any, of such claims have merit or at what level such claims might qualify within the parameters established by an explosionthe above-referenced settlement in principle for the 400 claims. Accordingly, the Company cannot presently determine the impact or value of these claims. However, under the plan of reorganization, all noise induced hearing loss claims will be transferred, along with certain rights against certain insurance policies, to a separate trust as provided in the digestion areaKaiser Aluminum Amended Plan, and resolved in that manner rather than being settled prior to the Company’s emergence from the Cases. The portion of Note 11 of Notes to Consolidated Financial Statements under the plant. A number of employees were injured in the incident, several of them severely. The incident resulted in a significant number of individual and class action lawsuits being filed against KACC and others alleging, among other things, property damage, business interruption lossesheading“Hearing Loss Claims”is incorporated herein by other businesses and personal injury. During 2002, all of these matters were settled for amounts which, after the application of insurance, were not material to KACC. OTHER MATTERS reference.
Other Matters
Various other lawsuits and claims are pending against KACC. While uncertainties are inherent in the final outcome of such matters and it is presently impossible to determine the actual costs that ultimately may be incurred, management believes that the resolution of such uncertainties and the incurrence of such costs should not have a material adverse effect on the Company'sCompany’s consolidated financial position, results of operations, or liquidity.
See Note 1211 of Notes to Consolidated Financial Statements for discussion of additional litigation. ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS
Item 4.Submission of Matters to a Vote of Security Holders
No matter was submitted to a vote of security holders of the Company during the fourth quarter of 2002. 2005.
PART II ITEM 5. MARKET FOR REGISTRANT'S COMMON EQUITY AND RELATED STOCKHOLDER MATTERS Through April 2, 2002, the Company's
Item 5.Market for Registrant’s Common Equity and Related Stockholder Matters
The Company’s Common Stock wasis traded on the New York Stock Exchange under the symbol "KLU." However, on April 2, 2002, the New York Stock Exchange announced that it was suspending trading of the Company's Common Stock because the price of the Common Stock had fallen below the New York Stock Exchange's continued listing standard regarding the average closing price of a security for a consecutive 30 trading day period. As of April 3, 2002, the Company's Common Stock began trading on the OTC Bulletin Board under the symbol "KLUCQ."“KLUCQ.OB.” The number of record holders of the Company'sCompany’s Common Stock at February 28, 2003,2006, was 467.542. The high and low sales prices for the Company'sCompany’s Common Stock for each quarterly period of 2002, 20012005 and 2000,2004, as reported on the OTC Bulletin Board and the New York Stock Exchange is set forth in the Quarterly Financial Data on page 68100 in this Report and is incorporated herein by reference. It is possible that, as a part of a plan of reorganization,However, the sales prices for the Company’s Common Stock may not be meaningful, because pursuant to the Kaiser Aluminum Amended Plan the equity interests of the Company'sCompany’s existing stockholders couldare expected to be diluted or cancelled. cancelled without consideration.
The Company has not paid any dividends on its Common Stock during the two most recent fiscal years. In accordance with the Code and the DIP Facility, the Company is currently not permitted to pay any dividends or purchase any of its stock.
The Company'sCompany’s non-qualified stock option plans, which are the Company'sCompany’s only stock option plans, have been approved by the Company'sCompany’s stockholders. The number of shares of Common Stock to be issued upon exercise of outstanding options, the weighted average price per share of the outstanding options and the number of shares of Common Stock available for future issuance under the Company'sCompany’s non-qualified stock option plans at December 31, 2002,2005, included under the heading "Incentive Plans" “Incentive Plans”in Note 109 of Notes to Consolidated Financial Statements is incorporated herein by reference.
See Note 7 of Notes to Consolidated Financial Statements under the heading "Debt“Debt Covenants and Restrictions"Restrictions” and the " Management's“Management’s Discussion and Analysis of Financial Condition and Results of Operations - Liquidity and Capital Resources - - — Capital Structure"Structure for additional information, which information is incorporated herein. ITEM 6. SELECTED FINANCIAL DATA herein by reference.


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Item 6.Selected Financial Data
Selected financial data for the Company is incorporated herein by reference to the table at page 425 of this Report, to the table at page 17 of Management'sManagement’s Discussion and Analysis of Financial Condition and Results of Operations, to Note 215 of Notes to Consolidated Financial Statements, and to the Five-Year Financial Data on pages 69 - 70102-103 in this Report. ITEM 7. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS REORGANIZATION PROCEEDINGS The Company and 25 of its subsidiaries have filed separate voluntary petitions with the Court for reorganization under Chapter 11 of the Code; the Company, KACC and 15 of KACC's subsidiaries (the "Original Debtors") filed in the first quarter of 2002 and nine additional KACC subsidiaries (the "Additional Debtors") filed in the first quarter of 2003. The Original Debtors and Additional Debtors are collectively referred to herein as the "Debtors" and the Chapter 11 proceedings of these entitles are collectively referred to herein as the "Cases." For purposes of this Report, the term "Filing Date" shall mean, with respect to any particular Debtor, the date on which such Debtor filed its Case. None of KACC's non-U.S. joint ventures are included in the Cases. The Cases are being jointly administered. The Debtors are managing their businesses in the ordinary course as debtors-in-possession subject to the control and administration of the Court. Original Debtors. The necessity for filing the Cases by the Original Debtors was attributable to the liquidity and cash flow problems of the Company and its subsidiaries arising in late 2001 and early 2002. The Company was facing significant near-term debt maturities at a time of unusually weak aluminum industry business conditions, depressed aluminum prices and a broad economic slowdown that was further exacerbated by the events of September 11, 2001. In addition, the Company had become increasingly burdened by asbestos litigation and growing legacy obligations for retiree medical and pension costs. The confluence of these factors created the prospect of continuing operating losses and negative cash flow, resulting in lower credit ratings and an inability to access the capital markets. In connection with the filing of the Original Debtors' Cases, the Original Debtors are prohibited from paying pre-Filing Date obligations other than those related to certain joint ventures and in certain other limited circumstances approved by the Court. In October 2002, the Court set January 31, 2003 as the last date by which holders of pre-Filing Date claims against the Original Debtors (other than asbestos-related personal injury claims and certain hearing loss claims) could file their claims. Any holder of a claim that was required to file a claim by such date and did not do so may be barred from asserting such claim against any of the Original Debtors and, accordingly, may not be able to participate in any distribution in any of the Cases on account of such claim. Because the Company has not had sufficient time to analyze the proofs of claim to determine their validity, no provision has been included in the accompanying financial statements for claims that have been filed. The bar date does not apply to asbestos-related claims, for which the Original Debtors reserve the right to establish a separate bar date at a later date. A separate bar date of June 30, 2003 has been set for certain hearing loss claims. Additional Debtors. The Cases filed by the Additional Debtors were commenced, among other reasons, to protect the assets held by these Debtors against possible statutory liens that might arise and be enforced by the PBGC primarily as a result of the Company's failure to meet a $17.0 million accelerated funding requirement to its salaried employee retirement plan in January 2003. From an operating perspective, the filing of the Cases by the Additional Debtors had no impact on the Company's day-to-day operations. In contrast to the circumstances of the Original Debtors, the Court authorized the Additional Debtors to continue to make all payments in the normal course of business (including payments of pre-Filing Date amounts) to creditors. In March 2003, the Court set May 15, 2003 as the last date by which holders of pre-Filing Date claims against the Additional Debtors (other than asbestos-related personal injury claims and certain hearing loss claims) must file their claims. All Debtors. The Debtors' objective in the Cases is to achieve the highest possible recoveries for all creditors and stockholders and to continue the operation of their businesses. However, there can be no assurance that the Debtors will be able to attain these objectives or to achieve a successful reorganization. While valuation of the Debtors' assets and pre-Filing Date claims at this stage of the Cases is subject to inherent uncertainties, the Debtors currently believe that it is likely that their liabilities will be found in the Cases to exceed the fair value of their assets. Therefore, the Debtors currently believe that it is likely that pre-Filing Date claims will be paid at less than 100% of their face value and the equity of the Company's stockholders will be diluted or cancelled. Because of such possibility, the value of the Common Stock is speculative and any investment in the Common Stock would pose a high degree of risk. As provided by the Code, the Original Debtors had the exclusive right to propose a plan of reorganization for 120 days following the initial Filing Date. The Court has subsequently approved extensions of the exclusivity period for all Debtors through April 30, 2003. Additional extensions are likely to be sought. Extensions of this nature are believed to be routine in complex cases such as the Debtors' Cases. However, no assurance can be given that such future requests will be granted by the Court. If the Debtors fail to file a plan of reorganization during the exclusivity period, or if such plan is not accepted by the requisite numbers of creditors and equity holders entitled to vote on the plan, other parties in interest in the Cases may be permitted to propose their own plan(s) of reorganization for the Debtors. The Company expects that, when the Debtors ultimately file a plan of reorganization, it will reflect the Company's strategic vision for emergence from Chapter 11: (a) a standalone going concern with manageable leverage, improved cost structure and competitive strength; (b) a company positioned to execute its long-standing vision of market leadership and growth in fabricated products specifically with a financial structure that provides financial flexibility, including access to capital markets, for accretive acquisitions; (c) a company that delivers a broad product offering and leadership in service and quality for its customers and distributors; and (d) a company with continued presence in those commodities markets that have the potential to generate significant cash at steady-state metal prices. The Company's advisors have developed a preliminary timeline that, assuming the current pace of the Cases continues, could allow the Company to emerge from Chapter 11 in 2004. While no assurances can be given in this regard, the Company's management continues to push for an aggressive pace in advancing the Cases. Continued sales of non-core assets and facilities that are ultimately determined not to be an important part of the reorganized entity are likely. The Company's strategic vision, which is subject to continuing review in consultation with the Company's stakeholders, may also be modified from time to time as the Cases proceed due to changes in such items as changes in the global markets, changes in the economics of the Company's facilities or changing financial circumstances. Impact of the Cases on Financial Information. In light of the Cases, the accompanying financial information of the Company and related discussions of financial condition and results of operations are based on the assumption that the Company will continue as a "going concern," which contemplates the realization of assets and the liquidation of liabilities in the ordinary course of business; however, as a result of the commencement of the Cases, such realization of assets and liquidation of liabilities are subject to a significant number of uncertainties. Specifically, the financial information for the year ended December 31, 2002, contained herein does not present: (a) the realizable value of assets on a liquidation basis or the availability of such assets to satisfy liabilities, (b) the amount which will ultimately be paid to settle liabilities and contingencies that may be allowed in the Cases, or (c) the effect of any changes that may occur in connection with the Debtors' capitalizations or operations resulting from a plan of reorganization. Because of the ongoing nature of the Cases, the discussions and consolidated financial statements contained herein are subject to material uncertainties. OVERVIEW The Company, through its wholly owned subsidiary, KACC, operates in the following business segments: Bauxite and alumina, Primary aluminum, Flat-rolled products, Engineered products and Commodities marketing. The Company uses a portion of its bauxite, alumina, and primary aluminum production for additional processing at certain of its downstream facilities. The table below provides selected operational and financial information on a consolidated basis with respect to the Company for the years ended December 31, 2002, 2001 and 2000. The following data should be read in conjunction with the Company's consolidated financial statements and the notes thereto contained elsewhere herein. See Note 16 of Notes to Consolidated Financial Statements for further information regarding segments. (All references to tons refer to metric tons of 2,204.6 pounds.) Intersegment transfers are valued at estimated market prices. Year Ended December 31, ----------------------------------------------- (In millions of dollars, except shipments and prices) 2002 2001 2000 - -------------------------------------------------------------- ------------- --------------- -------------- Shipments: (000 tons) Alumina Third Party 2,626.6 2,582.7 1,927.1 Intersegment 343.9 422.8 751.9 ------------- --------------- -------------- Total Alumina 2,970.5 3,005.5 2,679.0 ------------- --------------- -------------- Primary Aluminum(1) Third Party 194.8 244.7 345.5 Intersegment 1.7 2.3 148.9 ------------- --------------- -------------- Total Primary Aluminum 196.5 247.0 494.4 ------------- --------------- -------------- Flat-Rolled Products 46.3 74.4 162.3 ------------- --------------- -------------- Engineered Products 124.4 118.1 164.6 ------------- --------------- -------------- Average Realized Third Party Sales Price:(2) Alumina (per ton) $ 165 $ 186 $ 209 Primary Aluminum (per pound) $ .62 $ .67 $ .74 Net Sales: Bauxite and Alumina Third Party (includes net sales of bauxite) $ 458.1 $ 508.3 $ 442.2 Intersegment 58.6 77.9 148.3 ------------- --------------- -------------- Total Bauxite & Alumina 516.7 586.2 590.5 ------------- --------------- -------------- Primary Aluminum(1) Third Party 265.3 358.9 563.7 Intersegment 2.5 3.8 242.3 ------------- --------------- -------------- Total Primary Aluminum 267.8 362.7 806.0 ------------- --------------- -------------- Flat-Rolled Products 183.6 308.0 521.0 Engineered Products 425.0 429.5 564.9 Commodities Marketing(3) 39.1 22.9 (25.4) Minority Interests 98.5 105.1 103.4 Eliminations (61.1) (81.7) (390.6) ------------- --------------- -------------- Total Net Sales $ 1,469.6 $ 1,732.7 $ 2,169.8 ============= =============== ============== Operating Income (Loss): Bauxite & Alumina (4) $ (48.5) $ (46.9) $ 57.2 Primary Aluminum(5) (23.1) 5.1 100.1 Flat-Rolled Products(5)(6) (30.7) .4 16.6 Engineered Products(5)(6) 8.5 4.6 34.1 Commodities Marketing 36.2 5.6 (48.7) Eliminations 1.7 1.0 .1 Corporate and Other(7) (98.9) (68.5) (61.4) Non-Recurring Operating (Charges) Benefits, Net(8) (251.2) 163.6 41.3 ------------- --------------- -------------- Total Operating Income (Loss) $ (406.0) $ 64.9 $ 139.3 ============= =============== ============== Net Income (Loss) $ (468.7) $ (459.4) $ 16.8 ============= =============== ============== Capital Expenditures $ 47.6 $ 148.7 $ 296.5 ============= =============== ============== (1) Beginning in the first quarter of 2001, as a result of the continuing curtailment of KACC's Northwest smelters, the Flat-rolled products business unit began purchasing its own primary aluminum rather than relying on the Primary aluminum business unit to supply its aluminum requirements through production or third party purchases. The Engineered products business unit was already responsible for purchasing the majority of its primary aluminum requirements. (2) Average realized prices for the Company's Flat-rolled products and Engineered products segments are not presented as such prices are subject to fluctuations due to changes in product mix. (3) Net sales in 2002 primarily represent partial recognition of deferred gains from hedges closed prior to the commencement of the Cases. Net sales in 2001 and 2000 represent net settlements with counterparties for maturing derivative positions. (4) Operating results for 2002 include $4.4 of charges resulting from an increase in the allowance for doubtful receivables and a LIFO inventory charge of $.5. Operating results for 2001 include abnormal Gramercy-related start-up costs and litigation costs, net of business interruption-related insurance accruals, of $34.8 and a LIFO inventory charge of $3.7. (5) Operating results for 2002 include LIFO inventory charges of: Primary aluminum - $2.1, Flat-Rolled Products - $2.0 and Engineered Products - $1.5. (6) Operating results for 2001 include LIFO inventory charges of: Flat-Rolled Products - $3.0 and Engineered Products - $1.5. (7) Operating results for 2002 include special pension charges of $24.1 and key employee retention program charges of $5.1. (8) See Note 6 of Notes to Consolidated Financial Statements for a detailed summary of the components of non-recurring operating (charges) benefits, net and the business segment to which the items relate.
Item 7.Management’s Discussion and Analysis of Financial Condition and Results of Operations
This Report contains statements which constitute "forward-looking statements"“forward-looking statements” within the meaning of the Private Securities Litigation Reform Act of 1995. These statements appear in a number of places in this section (see "Overview," "Results“Overview,” “Results of Operations," "Liquidity” “Liquidity and Capital Resources"Resources” and "Other Matters"“Other Matters”). Such statements can be identified by the use of forward-looking terminology such as "believes," "expects," "may," "estimates," "will," "should," "plans"“believes,” “expects,” “may,” “estimates,” “will,” “should,” “plans” or "anticipates"“anticipates” or the negative thereof or other variations thereon or comparable terminology, or by discussions of strategy. Readers are cautioned that any such forward-looking statements are not guarantees of future performance and involve significant risks and uncertainties, and that actual results may vary materially from those in the forward-looking statements as a result of various factors. These factors include the effectiveness of management'smanagement’s strategies and decisions, general economic and business conditions, developments in technology, new or modified statutory or regulatory requirements and changing prices and market conditions. See Item 1. "Business - Factors“Business-Factors Affecting Future Performance." No assurance can be given that these are all of the factors that could cause actual results to vary materially from the forward-looking statements. SIGNIFICANT ITEMS Market-related Factors.
Reorganization Proceedings
Background.  The Company'sCompany, KACC and 24 of KACC’s subsidiaries have filed separate voluntary petitions in the Court for reorganization under Chapter 11 of the Code. In December 2005, four of the KACC subsidiaries were dissolved, pursuant to two separate plans of liquidation as more fully discussed below. The Company, KACC and the remaining 20 KACC subsidiaries continue to manage their businesses in the ordinary course asdebtors-in-possession subject to the control and administration of the Court and are collectively referred to herein as the “Reorganizing Debtors.”
In addition to KAC and KACC, the Debtors include the following subsidiaries: Kaiser Bellwood Corporation (“Bellwood”), Kaiser Aluminium International, Inc. (“KAII”), Kaiser Aluminum Technical Services, Inc. (“KATSI”), Kaiser Alumina Australia Corporation (“KAAC”) (and its wholly owned subsidiary, Kaiser Finance Corporation (“KFC”)), Kaiser Bauxite Company (“KBC”), Kaiser Jamaica Corporation (“KJC”), Alpart Jamaica Inc. (“AJI”), Kaiser Aluminum & Chemical of Canada Limited (“KACOCL”) and fifteen other entities with limited balances or activities.
Commodity-related and Inactive Subsidiaries.  As previously disclosed, the Company generated net cash proceeds of approximately $686.8 million from the sale of the Company’s interests in and related to Queensland Alumina Limited (“QAL”) and Alumina Partners of Jamaica (“Alpart”). The Company’s interests in and related to QAL were owned by KAAC and KFC. The Company’s interests in and related to Alpart were owned by AJI and KJC. Throughout 2005, the proceeds were being held in separate escrow accounts pending distribution to the creditors of AJI, KJC, KAAC and KFC (collectively the “Liquidating Subsidiaries”) pursuant to certain liquidating plans.
During November 2004, the Liquidating Subsidiaries filed separate joint plans of liquidation and related disclosure statements with the Court. Such plans, together with the disclosure statements and all amendments filed thereto, are referred to as the “Liquidating Plans.” In general, the Liquidating Plans provided for the vast majority of the net sale proceeds to be distributed to the Pension Benefit Guaranty Corporation (the “PBGC”) and the holders of KACC’s 97/8% and 107/8% Senior Notes (the “Senior Notes”) and claims with priority status.
As previously disclosed in 2004, a group of holders (the “Sub Note Group”) of the KACC’s 123/4% Senior Subordinated Notes (the “Sub Notes”) formed an unofficial committee to represent all holders of Sub Notes and retained its own legal counsel. The Sub Note Group asserted that the Sub Note holders’ claims against the subsidiary guarantors (and in particular the Liquidating Subsidiaries) may not, as a technical matter, be contractually subordinated to the claims of the holders of the Senior Notes against the subsidiary guarantors (including AJI,


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KJC, KAAC and KFC). A separate group that holds both Sub Notes and Senior Notes made a similar assertion, but also, maintained that a portion of the claims of holders of Senior Notes against the subsidiary guarantors were contractually senior to the claims of holders of Sub Notes against the subsidiary guarantors. The effect of such positions, if ultimately sustained, would be that the holders of Sub Notes would be on a par with all or portion of the holders of the Senior Notes in respect of proceeds from sales of the Company’s interests in and related to the Liquidating Subsidiaries.
The Court ultimately approved the disclosure statements related to the Liquidating Plans in February 2005. In April 2005, voting results on the Liquidating Plans were filed with the Court by the Debtors’ claims agent. Based on these results, the Court determined that a sufficient volume of creditors (in number and amount) had voted to accept the Liquidating Plans to permit confirmation proceedings with respect to the Liquidating Plans to go forward even though the filing by the claims agent also indicated that holders of the Sub Notes, as a group, voted not to accept the Liquidating Plans. Accordingly, the Court conducted a series of evidentiary hearings to determine the allocation of distributions among holders of the Senior Notes and the Sub Notes. In connection with those proceedings, the Court also determined that there could be an allocation to the Parish of St. James, State of Louisiana, Solid Waste Revenue Bonds (the “Revenue Bonds”) of up to $8.0 million and ruled against the position asserted by the separate group that holds both Senior Notes and the Sub Notes.
On December 20, 2005, the Court confirmed the Liquidating Plans (subject to certain modifications). Pursuant to the Court’s order, the Liquidating Subsidiaries were authorized to make partial cash distributions to certain of their creditors, while reserving sufficient amounts for future distributions until the Court resolved the contractual subordination dispute among the creditors of these subsidiaries (more fully discussed above) and for the payment of administrative and priority claims and trust expenses. The Court’s ruling did not resolve the dispute between the holders of the Senior Notes and the holders of the Sub Notes regarding their respective entitlement to certain of the proceeds from sale of interests by the Liquidating Subsidiaries (the “Senior Note-Sub Note Dispute”). However, as a result of the Court’s approval, all restricted cash or other assets held on behalf of or by the Liquidating Subsidiaries were transferred to a trustee in accordance with the terms of the Liquidating Plans. The trustee was then authorized to make partial cash distributions after setting aside sufficient reserves for amounts subject to the Senior Note-Sub Note Dispute (approximately $213.0 million) and for the payment of administrative and priority claims and trust expenses (approximately $40.0 million). After such reserves, the partial distribution totaled approximately $430.0 million, of which, pursuant to the Liquidating Plans, approximately $196.0 million was paid to the PBGC and $202.0 amount was paid to the indenture trustees for the Senior Notes for subsequent distribution to the holders of the Senior Notes. Of the remaining partial distribution, approximately $21.0 million was paid to KACC and $11.0 million was paid to the PBGC on behalf of KACC. Partial distributions were made in late December 2005 and, in connection with the effectiveness of the Liquidation Plans, the Liquidating Subsidiaries were deemed to be dissolved and took the actions necessary to dissolve and terminate their corporate existence.
On December 22, 2005, the Court issued a decision in connection with the Senior Note-Sub Note Dispute, finding in favor of the Senior Notes. On January  10, 2006, the Court held a hearing on a motion by the indenture trustee for the Sub Notes to stay distribution of the amounts reserved under the Liquidating Plans in respect of the Senior Note-Sub Note Dispute pending appeals in respect of the Court’s December 22, 2005 decision that the Sub Notes were contractually subordinate to the Senior Notes in regard to certain subsidiary guarantors (particularly the Liquidating Subsidiaries) and that certain parties were not due certain reimbursements. An agreement was reached at the hearing and subsequently approved by Court order dated March 7, 2006, authorizing the trustee to distribute the amounts reserved to the indenture trustees for the Senior Notes and further authorize the indenture trustees to make distributions to holders of the Senior Notes while such appeals proceed, in each case subject to the terms and conditions stated in the order.
Based on the objections and pleadings filed by the Sub Note Group and the group that holds Sub Notes and Senior Notes and the assumptions and estimates upon which the Liquidating Plans are based, if the holders of Sub Notes were ultimately to prevail on their appeal, the Liquidating Plans indicated that it is possible that the holders of the Sub Notes could receive between approximately $67.0 million and approximately $215.0 million depending on whether the Sub Notes were determined to rank on par with a portion or all of the Senior Notes. Conversely, if the holders of the Senior Notes prevail on appeal, then the holders of the Sub Notes will receive no distributions under Liquidating Plans. The Company believes that the intent of the indentures in respect of the Senior Notes and the Sub


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Notes was to subordinate the claims of the Sub Note holders in respect of the subsidiary guarantors (including the Liquidating Subsidiaries) and that the Court’s ruling on December 22, 2005, was correct. The Company cannot predict, however, the ultimate resolution of the matters raised by the Sub Note Group, or the other group, on appeal, when any such resolution will occur, or what impact any such resolution may have on the Company, the Cases or distributions to affected noteholders.
The distributions in respect of the Liquidating Plans also settled substantially all amounts due between KACC and the creditors of the Liquidating Subsidiaries pursuant to the Intercompany Settlement Agreement (the “Intercompany Agreement”) that went into affect in February 2005 other than certain payments of alternative minimum tax paid by the Company that it expects to recoup from the liquidating trust for the KAAC and KFC joint plan of liquidation (“the KAAC/KFC Plan”) during the second half of 2006 in connection with a 2005 tax return (see Note 8 of Notes to Consolidated Financial Statements). The Intercompany Agreement also resolved substantially all pre-and post-petition intercompany claims among the Debtors.
KBC is being dealt with in the KACC plan of reorganization as more fully discussed below.
Entities Containing the Fabricated Products and Certain Other Operations.  Under the Code, claims of individual creditors must generally be satisfied from the assets of the entity against which that creditor has a lawful claim. The claims against the entities containing the Fabricated products and certain other operations have to be resolved from the available assets of KACC, KACOCL, and Bellwood, which generally include the fabricated products plants and their working capital, the interests in and related to Anglesey and proceeds received by such entities from the Liquidating Subsidiaries under the Intercompany Agreement. Sixteen of the Reorganizing Debtors have no material ongoing activities or operations and have no material assets or liabilities other than intercompany claims (which were resolved pursuant to the Intercompany Agreement). The Company has previously disclosed that it believed that it is likely that most of these entities will ultimately be merged out of existence or dissolved in some manner.
In June 2005, KAC, KACC, Bellwood, KACOCL and 17 of KACC’s subsidiaries (i.e., the Reorganizing Debtors) filed a plan of reorganization and related disclosure statement with the Court. Following an interim filing in August 2005, in September 2005, the Company filed amended plans of reorganization (as modified, the “Kaiser Aluminum Amended Plan”) and related amended disclosure statements (the “Kaiser Aluminum Amended Disclosure Plan”) with the Court. In December 2005, with the consent of creditors and the Court, KBC was added to the Kaiser Aluminum Amended Plan.
The Kaiser Aluminum Amended Plan, in general (subject to the further conditions precedent as outlined below), resolves substantially all pre-Filing Date liabilities of the Remaining Debtors under a single joint plan of reorganization. In summary, the Kaiser Aluminum Amended Plan provides for the following principal elements:
(a) All of the equity interests of existing stockholders of the Company would be cancelled without consideration.
(b) All post-petition and secured claims would either be assumed by the emerging entity or paid at emergence (see “Exit Cost” discussion below).
(c) Pursuant to agreements reached with salaried and hourly retirees in early 2004, in consideration for the agreed cancellation of the retiree medical plan, as more fully discussed in Note 9 of Notes to Consolidated Financial Statements, KACC is making certain fixed monthly payments into Voluntary Employee Beneficiary Associations (“VEBAs”) until emergence and has agreed thereafter to make certain variable annual VEBA contributions depending on the emerging entity’s operating results and financial liquidity. In addition, upon emergence the VEBAs are sensitiveentitled to changesreceive a contribution of 66.9% of the new common stock of the emerged entity.
(d) The PBGC will receive a cash payment of $2.5 million and 10.8% of the new common stock of the emerged entity in respect of its claims against KACOCL. In addition, as described in (f) below, the PBGC will receive shares of new common stock based on its direct claims against the Remaining Debtors (other than KACOCL) and its participation, indirectly through the KAAC/KFC Plan in claims of KFC against KACC, which the Company currently estimates will result in the pricesPBGC receiving an additional 5.4% of the new


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common stock of the emerged entity (bringing the PBGC’s total ownership percentage of the new entity to approximately 16.2%). The $2.5 million cash payment discussed above is in addition to the cash amounts the Company has already paid to the PBGC (see Note 9 of Notes to Consolidated Financial Statements) and that the PBGC has received and will receive from the Liquidating Subsidiaries under the Liquidating Plans.
(e) Pursuant to an agreement reached in early 2005, all pending and future asbestos-related personal injury claims, all pending and future silica and coal tar pitch volatiles personal injury claims and all hearing loss claims would be resolved through the formation of one or more trusts to which all such claims would be directed by channeling injunctions that would permanently remove all liability for such claims from the Debtors. The trusts would be funded pursuant to statutory requirements and agreements with representatives of the affected parties, using (i) the Debtors’ insurance assets, (ii) $13.0 million in cash from KACC, (iii) 100% of the equity in a KACC subsidiary whose sole asset will be a piece of real property that produces modest rental income, and (iv) the new common stock of the emerged entity to be issued as per (f) below in respect of approximately $830.0 million of intercompany claims of KFC against KACC that are to be assigned to the trust, which the Company currently estimates will entitle the trusts to receive approximately 6.4% of the new common stock of the emerged entity.
(f) Other pre-petition general unsecured claims against the Remaining Debtors (other than KACOCL) are entitled to receive approximately 22.3% of the new common stock of the emerging entity in the proportion that their allowed claim bears to the total amount of allowed claims. Claims that are expected to be within this group include (i) any claims of the Senior Notes, the Sub Notes and PBGC (other than the PBGC’s claim against KACOCL), (ii) the approximate $830.0 of intercompany claims that will be assigned to the personal injury trust(s) referred to in (e) above, and (iii) all unsecured trade and other general unsecured claims, including approximately $276.0 million of intercompany claims of KFC against KACC. However, holders of general unsecured claims not exceeding a specified small amount will receive a cash payment equal to approximately 2.9% of their agreed claim value in lieu of new common stock. In accordance with the contractual subordination provisions of the indenture governing the Sub Notes and terms of the settlement between the holders of the Senior Notes and the holders of the Revenue Bonds, the new common stock or cash that would otherwise be distributed to the holders of the Sub Notes in respect of their claims against the Debtors would instead be distributed to holders of the Senior Notes and the Revenue Bonds on a pro rata basis based on their relative allowed amounts of their claims.
The Kaiser Aluminum Amended Plan was accepted by all classes of creditors entitled to vote on it and the Kaiser Aluminum Amended Plan was confirmed by the Court on February 6, 2006. The confirmation order remains subject to motions for review and appeals filed by certain of KACC’s insurers and must still be adopted or affirmed by the United States District Court. Other significant conditions to emergence include completion of the Company’s exit financing, listing of the new common stock on the NASDAQ stock market and formation of certain trusts for the benefit of different groups of torts claimants. As provided in the Kaiser Aluminum Amended Plan, once the Court’s confirmation order is adopted or affirmed by the United States District Court, even if the affirmation order is appealed, the Company can proceed to emerge if the United States District Court does not stay its order adopting or affirming the confirmation order and the key constituents in the Chapter 11 proceedings agree. Assuming the United States District Court adopts or affirms the confirmation order, the Company believes that it is possible that it will emerge before May 11, 2006. No assurances can be given that the Court’s confirmation order will ultimately be adopted or affirmed by the United States District Court or that the transactions contemplated by the Kaiser Aluminum Amended Plan will ultimately be consummated.
At emergence from Chapter 11, the Reorganizing Debtors will have to pay or otherwise provide for a material amount of claims. Such claims include accrued but unpaid professional fees, priority pension, tax and environmental claims, secured claims, and certain post-petition obligations (collectively, “Exit Costs”). The Company currently estimates that its Exit Costs will be in the range of $45.0 million to $60.0 million. The Company currently expects to fund such Exit Costs using existing cash resources and borrowing availability under an exit financing facility that would replace the current Post-Petition Credit Agreement (see Note 7 of Notes to Consolidated Financial Statements). If funding from existing cash resources and borrowing availability under an exit financing facility are not sufficient to pay or otherwise provide for all Exit Costs, the Company and KACC will not be able to emerge from Chapter 11 unless and until sufficient funding can be obtained. Management believes it will be able to


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successfully resolve any issues that may arise in respect of an exit financing facility or be able to negotiate a reasonable alternative. However, no assurance can be given in this regard.
Overview
The Company’s primary line of business is the production and sale of fabricated aluminum products. In addition, the Company owns a 49% interest in Anglesey, which owns an aluminum smelter in Holyhead, Wales. Historically, the Company, through its wholly owned subsidiary, KACC, operated in all principal sectors of the aluminum industry including the production and sale of bauxite, alumina and primary aluminum in domestic and fabricated aluminum products,international markets. However, as previously disclosed, as a part of the Company’s reorganization efforts, the Company has sold substantially all of its commodities’ operations other than Anglesey. The balances and also dependresults of operations in respect of the commodities interests sold are now considered discontinued operations (see Notes 3 and 5 of Notes to a significant degree onConsolidated Financial Statements). The presentation in the volume and mix of all products sold and on KACC's hedging strategies.table below restates the segment information for such reclassifications. The amounts remaining in Primary aluminum prices have historically been subjectrelate primarily to significant cyclical price fluctuations.the Company’s interests in and related to Anglesey and the Company’s primary aluminum hedging-related activities.
The table below provides selected operational and financial information on a consolidated basis with respect to the Company for the years ended December 31, 2005, 2004 and 2003. The following data should be read in


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conjunction with the Company’s consolidated financial statements and the notes thereto contained elsewhere herein. See Notes 2 and 13Note 15 of Notes to Consolidated Financial Statements for a discussion of KACC's hedging activities.further information regarding segments.
             
  Year Ended December 31, 
  2005  2004  2003 
  (In millions of dollars, except shipments and prices) 
 
Shipments (mm lbs):            
Fabricated Products  481.9   458.6   372.3 
Primary Aluminum  155.6   156.6   158.7 
             
   637.5   615.2   531.0 
             
Average Realized Third Party Sales Price (per pound):            
Fabricated Products(1) $1.95  $1.76  $1.61 
Primary Aluminum $.95  $.85  $.71 
Net Sales:            
Fabricated Products $939.0  $809.3  $597.8 
Primary Aluminum  150.7   133.1   112.4 
             
Total Net Sales $1,089.7  $942.4  $710.2 
             
Segment Operating Income (Loss):            
Fabricated Products(2) $87.2  $33.0  $(21.2)
Primary Aluminum(3)  16.4   13.9   6.7 
Corporate and Other  (35.8)  (71.3)  (74.7)
Other Operating Charges, Net(4)  (8.0)  (793.2)  (141.6)
             
Total Operating Income (Loss) $59.8  $(817.6) $(230.8)
             
Reorganization Items $(1,162.1) $(39.0) $(27.0)
             
Discontinued Operations $363.7  $121.3  $(514.7)
             
Loss from Cumulative Effect on Years Prior to 2005 of Adopting Accounting For Conditional Asset Retirement Obligations(5) $(4.7) $  $ 
             
Net Loss $(753.7) $(746.8) $(788.3)
             
Capital Expenditures (excluding discontinued operations) $31.0  $7.6  $8.9 
             
(1)Average realized prices for the Company’s Fabricated products business unit are subject to fluctuations due to changes in product mix as well as underlying primary aluminum prices and is not necessarily indicative of changes in underlying profitability. See “Business”.
(2)Operating results for 2005, 2004 and 2003 include LIFO inventory charges of $9.3, $12.1, and $3.2, respectively.
(3)Includes non-cash charges of approximately $4.1 million in respect of the Company’s decision to restate its accounting for derivative financial instruments as more fully discussed in Notes 2, 12 and 16 of Notes to Consolidated Financial Statements.
(4)See Note 6 of Notes to Consolidated Financial Statements for a detailed summary of the components of Other operating charges, net and the business segment to which the items relate.
(5)See Notes 2 and 4 of Notes to Consolidated Financial Statements for a discussion of the changes in accounting for conditional asset retirement obligations.
Significant Items
Market-related Factors.  Changes in global, regional, or country-specific economic conditions can have a significant impact on overall demand for aluminum-intensive fabricated products in the transportation, aerospace, automotive,


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distribution, and packaging markets. Such changes in demand can directly affect the Company'sCompany’s earnings by impacting the overall volume and mix of such products sold. ToDuring 2005, the extent that these end-useaerospace and high strength products markets weaken, demand can also diminish for whatin which the Company sometimes refersparticipates were strong, resulting in higher shipments and improved margins.
Changes in primary aluminum prices also affect the Company’s Primary aluminum business unit and expected earnings under any fixed price fabricated products contracts. However, the impacts of such changes are generally offset by each other or by primary aluminum hedges. The Company’s operating results are also, albeit to asa lesser degree, sensitive to changes in prices for power and natural gas and changes in certain foreign exchange rates. All of the "upstream" products: aluminaforegoing have been subject to significant price fluctuations over recent years. For a discussion of the possible impacts of the reorganization on the Company’s sensitivity to changes in market conditions, see “Quantitative and Qualitative Disclosures About Market Risks, Sensitivity.”
During 2005, the average LME price per pound of primary aluminum.aluminum was $.86 per pound. During 2002,2004 and 2003, the average LME price per pound for primary aluminum was $.61. During 2001, the LME price began the year at $.71 per pound$.78 and then began a steady decrease ending 2001 at $.61 per pound. During 2000, the average LME price was $.70 per pound.$.65, respectively. At February 28, 2003,2006, the LME price was approximately $.66$.1.08 per pound. Indefinite Curtailment of Mead Facility. In January 2003,
Credit Arrangement.  On February 1, 2006, the Company announcedCourt approved an amendment to the indefinite curtailmentpost-petition credit facility of the Mead facility. The curtailmentfinancing agreement to extend its expiration date through the earlier of May 11, 2006, the effective date of a plan of reorganization or voluntary termination by Company. In addition, the Court approved an extension of the facility was due to the continuing unfavorable market dynamics, specifically unattractive long-term power prices and weak primary aluminum prices, both of which are significant impediments for an older smelter with higher-than-average operating costs. The Mead facility is expected to remain completely curtailed unless and until an appropriate combination of reduced power prices, higher primary aluminum prices and other factors occurs. As a resultcancellation date of the indefinite curtailment, in December 2002, the Company recorded non-cash non-recurring charges of: (a) $138.5 million to write-down the Washington smelter assets to their estimated fair value; (b) a net charge of $18.6 million to write-down certain aluminum and alumina inventories at the Northwest smelters to their net realizable values based on the Company's intent to sell (rather than use) such inventories; and (c) a LIFO inventory charge of $.9 million which resulted from the write-down of the aluminum and alumina inventories. Additionally, during December 2002, the Company accrued approximately $58.8 million of pension, postretirement benefit and related obligationsleaders’ commitment for the hourly employees who had been onexit financing in the form of a laid-off statusrevolving credit facility and under the terms of their labor contract became eligiblea fully drawn term loan to elect early retirement because of the indefinite curtailment. SeeMay 11, 2006. As discussed in Note 51 of Notes to Consolidated Financial Statements, the Company believes that it is possible it will emerge by May 11, 2006. However, if the Company does not emerge from the Cases prior to May 11, 2006, it will be necessary for additional discussionthe Company to extend the expiration date of the Mead curtailment. Approximately $1.5 millionDIP Facility or make alternative financing arrangements. The Company has begun discussions with the agent bank that represents the DIP Facility lenders regarding the likely need for a short-term extension of charges associated with salaried workforce reductions at the Mead facility will be recorded in the first quarter of 2003 because the recognition requirements under generally accepted accounting principles for such charges were not met at December 31, 2002. Liquidity/Negative Cash Flow. During 2002,DIP Facility. While the Company experienced a net decreasebelieves that, if necessary, it would be successful in cash and cash equivalents of $74.6 million; $49.6 million of which was used in operating activities and $25.0 million of which was used in investing and financing activities. The $49.6 million of cash and cash equivalents used in operations included several items not typically considered part of our normal recurring operations including: (a) asbestos-related insurance recoveries of $23.3 million; (b) approximately $30.0 million of funding to QAL in respect of QAL's scheduled debt maturities; and (c) foreign income tax payments related to prior year activities of $8.0 million. The balancenegotiating an extension of the cash and cash equivalent used in operations ($34.9 million) resulted from a combination of adverse market factors in the business segments in which the Company operates including (a) primary aluminum prices that were below long-term averages, (b) a weak demand for fabricated metal products, particularly aerospace products, and (c) higher than average power, fuel oil and natural gas prices. Despite the foregoing, the Company's liquidity (cash and cash equivalents plus unused availability under the DIP Facility) has remained strong, averaging between $200.0 million and $250.0 million during the fourth quarter of 2002. Recent improvements in primary aluminum prices, fabricated product demand, particularly aerospace products, and the sale of the Tacoma facility and the Company's interests in an office building in the first quarter of 2003 are expected to further bolster the Company's liquidity. However,Facility or adequate alternative financing arrangements, no assurances can be given that the recent primary aluminum price increase and fabricated product market demand improvement will be sustained or that the Company's liquidity will not erode for other reasons. Pension Plan Matters. in this regard.
The assetsprincipal terms of the Company-sponsored pension plans, like numerouscommitted revolving credit facility would be essentially the same as or more favorable than the DIP Facility, except that, among other companies' plans, are,things, the revolving credit facility would close and be available upon the Debtors’ emergence from the Chapter 11 proceedings and would be expected to a substantial degree, investedmature five years from the date of emergence. The term loan commitment would be expected to close upon the Debtors’ emergence from the Chapter 11 proceedings and would be expected to mature on May 11, 2010. The agent bank representing the exit financing lenders is the same as the agent bank for the DIP Facility lenders and the Company has begun parallel discussions with the agent bank regarding the extension of the expiration date for the exit financing commitment in the capital markets and managed by a third party. Given the performance of the stock market during 2002, and the resulting decline in the value of the assets held by the Company pension plans, the Company was required to reflect additional minimum pension liabilities of $133.1 million in its 2002 financial statements. Additionally, 2003 operating results are expected to be adversely impacted by higher pension costs resulting from the decline in the value of the pension plans' assets and increased liabilities due to lower interest rates, restructuring activities and the incurrence of additional full early retirement obligations in respect of KACC's Washington smelters. However,event the Company does not currently intendemerge from the Cases prior to fund theMay 11, 2006.
Asbestos-Related Insurance Coverage Conditional Settlements.  The Company has previously disclosed that it estimated that it had approximately $1.4 billion of remaining required pension contributions due in 2003 as it believes that virtually allsolvent asbestos-related insurance coverage. The Company has recognized approximately $965.5 million of such amount in its financial statements. As disclosed throughout our SEC filings (including in the Notes and Critical Accounting Policies), the tort liability and offsetting insurance receivable amounts recognized (and disclosed) in the financial statements are pre-Filing Date obligations. As previously announced,nominal amounts, as the Company cannot predict the timing of cash flows. The Company has met onalso disclosed that it is possible that amounts may be settled at less than the face value of policies for various reasons including the possible present value effect. During the latter half of 2005, the Company entered into certain conditional settlement agreements with insurers under which the insurers agreed (in aggregate) to pay approximately $375.0 million in respect of substantially all coverage under certain policies having a combined face value of approximately $459.0 million. The settlements, which were approved by the Court, have several occasions with the PBGC to discuss alternative solutionsconditions, including a legislative contingency and are only payable to the pension funding issue that would assisttrust(s) being set up under the Company in assessing its alternatives for aCompany’s plan of reorganization. These options include extended amortization periods for payments of unfunded liabilities or the potential termination of the plans. Also, during 2002, the Company recorded charges of $24.1 million for additional pension expense. Seereorganization upon emergence (more fully discussed in Note 101 of Notes to Consolidated Financial Statements for additional discussionStatements). One set of insurers paid approximately $137.0 million into a separate escrow account in November 2005. If the additional pension expense. Valco Operating Level. The amount of power made available to Valco byCompany does not emerge, the VRA depends in large part on the level of the lake thatagreement is the primary source for generating the hydroelectric power used to supply the smelter. The level of the lake is primarily a function of the level of annual rainfallnull and void and the alternative (non-Valco) usesfunds (along with any interest that has accumulated) will be returned to the insurers.
During March 2006, the Company reached a conditional settlement agreement with another group of insurers under which the power generated, as directed by the VRA. As of February 28, 2003, the lake level was at a ten-year low. During late 2000, Valco, the GoG and the VRA reached an agreement, subject to Parliamentary approval, thatinsurers would provide sufficient power for Valco to operate at least three and one-half of its five potlines through 2017. However, Parliamentary approval was not received and, in March 2002, the GoG reduced Valco's power allocation forcing Valco to curtail one of its four operating potlines. Valco's power allocation was further reduced resulting in the curtailment of two additional operating potlines in January 2003. In connection with such curtailments, $5.5pay approximately $67.0 million of end-of-service benefits were paid resulting in a $3.2 million charge to earnings in January 2003. Additional curtailments and end-of-service payments/charges are possible. As of February 28, 2003, Valco was operating only one of its five potlines. No assurance can be given that Valco will continue to receive sufficient power to operate the one remaining operating potline. Valco has met with the GoG and the VRA and anticipates such discussions will continue in respect of certain policies having a combined face value of approximately $80.0 million. The conditional settlement, which has similar terms and conditions to


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the current and future power situations. Valcoother conditional settlement agreement discussed above, must still be approved by the Court. Negotiations with other insurers continue.
The Company has objectednot provided any accounting recognition for the conditional agreements in the accompanying financial statements given: (1) the conditional nature of the settlements; (2) the fact that, if the Company’s plan of reorganization is not approved by creditors or the Court, the Company’s interests with respect to the power curtailmentsinsurance policies covered by the agreements are not impaired in any way; and expects to seek appropriate compensation from the GoG. In addition, Valco and(3) the Company have filed for arbitration withbelieves that collection of the International Chamberapproximate $965.5 million amount of Commerce in Paris against bothPersonal injury-related insurance recovery receivable is probable even if the GoG and the VRA. However, noconditional agreements are ultimately approved. No assurances can be given as to whether the ultimate successconditional agreements will become final or as to what amounts will ultimately be collected in respect of the insurance policies covered by the conditional settlement or any other insurance policies.
Legislation entitled “The Fairness in Asbestos Injury Resolution Act of 2005” (the “FAIR Act”) is currently pending before the U.S. Congress. If passed, the FAIR Act could affect the rights and obligations of certain companies with asserted asbestos liabilities and their insurers. Because the exact terms of the proposed legislation are still the subject of negotiation and Congressional debate, it is uncertain how, if at all, such actions. RESULTS OF OPERATIONS legislation might impact the Company, holders of asbestos, silica, coal tar pitch volatiles and hearing loss-related personal injury claims, or other creditors or entities involved in the Cases. Given such uncertainty, the Company currently plans on proceeding as previously disclosed, but will take the then current status of this proposed legislation into account when determining how to proceed with confirmation and consummation of a plan or plans of reorganization.
KBC Agreement Rejection Claim.  As previously disclosed during the fourth quarter of 2005, the UCC negotiated a settlement with a third party that had asserted an approximate $67.0 million claim for damages against KBC for rejection of a bauxite supply agreement. Pursuant to the settlement, among other things, the Company has agreed to (a) allow the third party an unsecured pre-petition claim in the amount of $42.1 million, (b) substantively consolidate KBC with certain of the other debtors solely for the purpose of treating that claim, and any other pre-petition claim of KBC, under the Kaiser Aluminum Amended Plan and (c) modify the Kaiser Aluminum Amended Plan to implement the settlement. In consideration of the settlement, the third party has, among other things, agreed to not object to the Kaiser Aluminum Amended Plan. The settlement was approved by the Court in January 2006 and the Company recorded a charge of $42.1 million in the fourth quarter of 2005 in Discontinued operations and reflected an increase in Discontinued operations liabilities subject to compromise by the same amount.
Significant Charges Associated with the Reorganization Process.  The Company has previously disclosed that it has made substantial progress in its reorganization efforts and has reached various agreements with substantially all of the key creditor constituencies as to the value of their claims and the agreed treatment for such claims in any plans of reorganization that is ultimately filed by the Debtors. These agreements have however resulted in a number of significant charges including:
• A charge of $1,131.5 million in 2005 related to implementation of the Liquidating Plans, whereby (for purposes of computing distributions under the KAAC/KFC Plan) the value of an intercompany claim is being treated as being for the benefit of certain third party creditors. (See Reorganization Items in Note 1 of Notes to Consolidated Financial Statements).
• Charges related to the sale of commodity interests in 2003 and 2004. These items are classified as “discontinued operations” in the accompanying financial statements. See Note 3 of Notes to Consolidated Financial Statements for additional discussion of these items and amounts.
• Significant charges in 2003 and 2004 related to the termination of certain of the Company’s previous pension and retiree medical plans and other agreements reached with the PBGC, the USWA and certain other labor unions. These items are discussed in Note 9 and Note 11 of Notes to Consolidated Financial Statements.
• Certain environmental charges in 2003 and 2004 associated with various settlements and transactions. See Note 11 of Notes to Consolidated Financial Statements
Additionally, while not resulting in a significant net charge, the Company did substantially increase its recorded liability in respect of asbestos and other personal injury related claims and expected insurance recoveries in respect of such amounts. See Note 11 of Notes to Consolidated Financial Statements.


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Environmental Matters.  The Company has previously disclosed that, during April 2004, KACC was served with a subpoena for documents and has been notified by Federal authorities that they are investigating certain environmental compliance issues with respect to KACC’s Trentwood facility in Spokane, Washington. KACC is undertaking its own internal investigation of the matter through specially retained counsel to ensure that it has all relevant facts regarding Trentwood’s compliance with applicable environmental laws. KACC believes it is in compliance with all applicable environmental laws and requirements at the Trentwood facility and intends to defend any claim or charges, if any should result, vigorously. The Company cannot assess what, if any, impacts this matter may have on the Company’s or KACC’s financial statements.
Results of Operations
Summary.  The Company reported a net loss of $468.7$753.7 million, $5.82$9.46 of basic loss per common share in 2005, compared to a net loss of $746.8 million, $9.36 of basic loss per common share for 2002, compared to2004 and a net loss of $459.4$788.3 million, $5.73$9.83 of basic loss per common share for 2001 and net2003. However, basic income of $16.8 million, or $.21 of basic income(loss) per common share for 2000. may not be meaningful, because pursuant to the Kaiser Aluminum Amended Plan, the equity interests of the Company’s existing stockholders are expected to be cancelled without consideration.
Net sales in 20022005 totaled $1,469.6$1,089.7 million compared to $1,732.7$942.4 million in 20012004 and $2,169.8$710.2 million in 2000. 2002 AS COMPARED TO 2001 Bauxite and Alumina. Third party net2003.
2005 as Compared to 2004
Fabricated Aluminum Products.  Net sales of alumina for 2002 decreased 10%fabricated products increased by 16% during 2005 as compared to 2001,2004 primarily due to an 11% decrease in third party average realized prices. The decreasea 10% increase in average realized prices was due to a decrease in primary aluminum market prices to which the Company's third party alumina sales contracts are linked. Third party shipments were up modestly primarily due to the curtailment of one of Valco's operating potlines in March 2002 discussed below. Intersegment net sales for 2002 decreased 25% as compared to 2001 as the result of a 19% decrease in the intersegment shipments and a 7% decrease6% increase in intersegment average realized prices.shipments. The decrease in shipments was due to reduced shipments to the Primary alumina business unit primarily due to the curtailment of one of Valco's operating potlines in March 2002. The decrease in intersegment average realized prices is the result of a decrease in primary aluminum prices from period to period as intersegment transfers are made on the basis of primary aluminum market prices on a lagged basis of one month. Segment operating results (excluding non-recurring items) for 2002 were modestly worse than 2001. The decrease was primarily due to the decreaseincrease in the average realized price discussed aboveprices reflects (in relatively equal proportions) higher conversion prices and higher underlying primary aluminum prices. The higher conversion prices are primarily attributable to continuing strength in fabricated aluminum product markets, particularly for aerospace and high strength products, as well as a favorable mix in the reductiontype of aerospace/high strength products in aluminathe early part of 2005. Current period shipments associated withwere higher than 2004 shipments due primarily to the saleaforementioned strength in aerospace and high strength product demand.
Segment operating results (before Other operating charges, net) for 2005 improved over 2004 by approximately $54.0 million. The improvement consisted of a portionimproved sales performance (primarily due to factors cited above) of our interest in QALapproximately $64.0 million, offset, by higher operating costs, particularly for natural gas. Higher natural gas prices had a particularly significant impact on the decrease in abnormal Gramercy related net start-upfourth quarter of 2005. Natural gas prices have reduced somewhat during early 2006 but have not yet reached the price level experienced during the first nine months of 2005. Lower 2005 charges for legacy pension and retiree medical-related costs favorable caustic prices at QAL and the return(approximately $5.0 million; see Note 9 of Notes to a more normal cost performance at KJBC resulting in part from increased production volume (due to the Gramercy restart). Results for 2002 also included an increase of $4.4 million in the allowance for doubtful accounts and a LIFO charge of $.5 million. Operating results for 2001 included: (1) abnormal Gramercy-related start-up costs and litigation costs of $64.9 million and $6.5 million, respectively,Consolidated Financial Statements) were largely offset by business interruption-related insurance accrualsother cost increases versus 2004 including approximately $6.0 million of $36.6 million; and (2) ahigher non-cash LIFO inventory charge of $3.7 million.charges ($9.0 in 2005 versus $3.2 in 2004). Segment operating results for 2002, discussed above, exclude non-recurring costs of $2.02005 and 2004 include gains on intercompany hedging activities with the primary aluminum business unit total $11.1 million incurredand $8.6 million, respectively. These amounts eliminate in connection with cost reduction initiatives. consolidation.
Segment operating results for 20012005, discussed above, exclude non-recurring costsdeferred contribution savings plan charges of $15.8approximately $6.3 million also incurred in connection with cost reduction initiatives. Because(see Note 6 of the January 2003 curtailment of two additional potlines at Valco (see "Valco Operating Level" above), it is anticipated that 2003 intersegment shipments will decline but will be substantially offset by an increase in third-party sales of alumina. Notes to Consolidated Financial Statements).
Primary Aluminum.  Third party net sales of primary aluminum decreased 26% for 2002in 2005 increased by approximately 13% as compared to 2001 as a result of a 20% decrease2004. The increase was almost entirely attributable to the increase in third party shipments and a 7% decrease in third party average realized prices. The decrease in shipments was primarily due to the curtailment of one of Valco's operating potlines in March 2002 and the curtailment of the rod operations at the Tacoma facility in the second quarter of 2001. The decrease in the average realized prices was primarily due to the decrease in primary aluminum market prices. Since the beginning of 2001, the Northwest smelters have been completely curtailed. The Mead facility is expected to remain curtailed indefinitely unless and until an appropriate combination of reduced power prices and higher primary aluminum prices occurs. The Tacoma facility was sold in February 2003. As a result, intersegment net sales of primary aluminum for 2002 and 2001 have been minimal. Beginning in the first quarter of 2001, the Flat-rolled products business unit began purchasing its own primary aluminum rather than relying on the Primary aluminum business unit to supply its aluminum requirements through production or third party purchases. The Engineered products business unit was already responsible for purchasing the majority of its primary aluminum requirements. Segment operating results (before non-recurring items) for 2002 were substantially worse than 2001. The primary reasons for the decrease were the decreases in the average realized prices and net shipments discussed above and Valco potline shutdown and pension costs, offset by lower alumina metal prices and reductions in overhead costs. Results for 2002 also included a LIFO inventory charge of $2.1 million.
Segment operating results for 2002, discussed above, exclude a non-cash charge of2005 included approximately $138.5$32.0 million related to sale of primary aluminum resulting from the write-down of the Washington smelter assets to their estimated fair value, a non-cash charge of approximately $21.4 million related to a write-down of certain aluminum and alumina inventories, an $.8 million LIFO inventory charge which resultedCompany’s ownership interests in connectionAnglesey offset by (a) losses on intercompany hedging activities with the write-down of the aluminumFabricated products business unit (which eliminate in consolidation) totaling approximately $11.1 million and alumina inventories and non-recurring costs of $2.7 million incurred in connection with cost reduction initiatives. Segment operating results for 2002 also exclude(b) approximately $58.8$4.1 million of pension and postretirement benefits and related obligations for the hourly employees who had been on a laid-off status and under the terms of their labor contract are eligible for early retirement because of the indefinite curtailment of the Mead facility. Segment operating results for 2001 excluded non-recurring net power sales gains of $229.2 million. These gains were offset by costs of $7.5 million also incurred in connection with cost reduction initiatives and contractual labor costs related to the Washington smelter impairment of $12.7 million. Because of the January 2003 curtailment of two additional potlines at Valco (see "Valco Operating Level" above), it is anticipated that 2003 primary aluminum shipments will decline substantially. Flat-Rolled Products. Net sales of flat-rolled products decreased 40% in 2002 as compared to 2001 primarily due to a 38% decrease in product shipments and a 4% decrease in realized prices. Shipments in 2002 were lower than 2001 primarily due to a continuation of soft aerospace products demand and by the second quarter of 2002 exit of the can lid and tab stock and brazing sheet products offset modestly by an increase in general engineering plate demand. The decrease in average realized prices was due to the impact of weaker demand. Segment operating results (before non-recurring items) for 2002 were worse than 2001 primarily due to the decrease in shipments and product prices discussed above. Operating results for 2002 were also adversely impacted by a LIFO inventory charge of $2.0 million. Partially offsetting these adverse impacts were reductions in overhead and other costs as a result of cost cutting initiatives. Operating results for 2001 included a LIFO inventory charge of $3.0 million. Segment operating results for 2002 exclude non-recurring costs of $7.9 million incurred in connection with cost reduction initiatives and product line exit. Segment operating results for 2002 also exclude a $1.6 million non-cash LIFO inventory chargecharges associated with the product line exits. Segment operating results for 2001 excludes a non-cash impairment chargediscontinuance of $17.7 million associated with certain equipment that the Company planned to sell or idlehedge accounting treatment of derivative instruments as a result of the planned 2002 exit from the brazing heat-treatmore fully discussed in Notes 2, 12 and tab stock product lines and non-recurring costs of $10.7 million also incurred in connection with cost reduction initiatives. Engineered Products. Net sales of engineered products decreased modestly during 2002 as compared to 2001, as a 6% decrease in average realized prices was substantially offset by a 5% increase in product shipments. The decrease in average realized prices was due to lower metal prices as well as some erosion in overall product prices resulting from continuing weak overall market conditions. The increase in product shipments was the result of increased ground transportation markets offset in part by reduced general aviation market shipments. Segment operating results (before non-recurring items) for 2002 improved as compared to 2001. Such increase was primarily attributable to improved cost performance, higher shipment volumes and reductions in energy and overhead costs, offset in part by the net effect of the lower product prices factor described above and a LIFO inventory charge of $1.5 million. Operating results for 2001 included a LIFO inventory charge of $1.5 million. Commodities Marketing. In 2002, net sales for this segment primarily represents recognition of deferred gains from hedges closed prior to the commencement of the Cases. See Note 1316 of Notes to Consolidated Financial Statements. Gains or losses associated with these liquidated positions are initially deferred in Other comprehensive income and are subsequently recognized over the originalPrimary aluminum hedging periods as the underlying purchases/sales occur. In 2001, net sales for this segment represented net settlementstransactions with third party brokers for maturing derivative positions. Segmentparties were essentially neutral in 2005. In 2004, segment operating results for 2002 increased comparedconsisted of approximately $21.0 related to sales of primary aluminum resulting from the comparable periodsCompany’s ownership interests in 2001 due toAnglesey and approximately $2.0 million of gains


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from third party hedging activities offset by approximately $8.6 million of by losses on intercompany hedging activities with the higher prices implicitFabricated products business unit (which eliminate in consolidation). The improvement in Anglesey-related results in 2005 versus 2004 results primarily from the liquidation of the positionsimprovement in January 2002 versus the prevailingprimary aluminum market prices discussed above. The primary aluminum market price driven improvement in Anglesey-related operating results were offset by an approximate 15% contractual increase in Anglesey’s power costs during 2001. Eliminations. Eliminationsthe fourth quarter of intersegment profit vary from period to period depending on fluctuations in market prices2005 as well as an increase in major maintenance costs incurred in 2005 (over 2004).
The Company’s future results related to Anglesey will continue to be affected by the amount and timinghigher contractual power rate through the term of the existing power agreement, which ends in 2009, as well as an approximate 20% increase in contractual alumina costs during the remainder of the term of the Company’s existing alumina purchase contract, which extends through 2007. Power and alumina costs, in general, represent approximately two-thirds of Anglesey’s costs and, as such, future results will be adversely affected segments' productionby these changes. Further, the nuclear plant that supplies Anglesey its power is currently slated for decommissioning in late 2009 or 2010, approximately the same time as when Anglesey’s current power agreement expires. For Anglesey to be able to operate past 2009, the power plant will need to operate past its current decommissioning date and sales. Eliminations for 2002 includeAnglesey will have to secure a benefit of $2.8 million of deferred intersegment profit offsetting the $21.4 million inventory write-downnew or alternative power contract at prices that make its operation viable. No assurances can be provided that Anglesey will be successful in the Primary aluminum business segment discussed above. this regard.
Corporate and Other.  Corporate operating expenses represent corporate general and administrative expenses which are not allocated to the Company'sCompany’s business segments. In 2005, corporate operating expenses were comprised of approximately $30.0 million of expenses related to ongoing operations and $5.0 million related to retiree medical expenses. In 2004, corporate operating expenses were comprised of approximately $21.0 million of expenses related to ongoing operations and approximately $50.0 million of retiree medical expenses.
The increase in corporate operating expenses (excluding non-recurring items)related to ongoing operations in 2002 as2005 compared to 20012004 was due largely to higher medicalan increase in professional expenses associated primarily with the Company’s initiatives to comply with the Sarbanes-Oxley Act of 2002 by December 31, 2006, and pension cost accruals for activeemergence-related activity, relocation of the corporate headquarters and retired employees and non-cash pension chargestransition costs, offset by the fact that key personnel ceased receiving retention payments as of $19.9 millionthe end of the first quarter of 2004 pursuant to the Company’s key employee retention program (see Note 1013 of Notes to Consolidated Financial Statements), charges of $5.1 million related. The decline in retiree-related expenses is primarily attributable to the Company's key employee retention programtermination of the Inactive Pension Plan in 2004 and the change in retiree medical payments (see Note 149 of Notes to Consolidated Financial Statements) and payments in January 2002.
Corporate operating results for 2005, discussed above, exclude defined contribution savings plan charges of approximately $4.2$.5 million to a trust in respect of certain management compensation agreements (see Note 106 of Notes to Consolidated Financial Statements) offset.
Reorganization Items.  Reorganization items consist primarily of income, expenses (including professional fees) or losses that are realized or incurred by the Company due to its reorganization. Reorganization items increased substantially in part primarily by reduced salary and litigation expenses. Corporate operating results for 2002, discussed above, exclude2005 over 2004 as a result a non-cash impairment charge for approximately of approximately $20.0$1,131.5 million relatedin the fourth quarter of 2005. As more fully discussed in Note 1 of Notes to Consolidated Financial Statements, the Kaiser Center office complex, one of the Company's non-operating properties. Corporate operating results for 2001, discussed above, exclude non-recurring costs of $1.2 million incurrednon-cash charge was recognized in connection with the Company's cost reduction initiatives. 2001 AS COMPARED TO 2000 Bauxiteconsummation of the Liquidating Plans as the value associated with an intercompany amount owed to KFC by KACC is now for the benefit of certain third party creditors (see “Reorganization Proceedings”).
Discontinued Operations.  Discontinued operations in 2005 include the operating results of the Company’s interests in and Alumina. Third-partyrelated to QAL for the first quarter of 2005 and the gain that resulted from the sale of such interests on April 1, 2005. Discontinued operations in 2004 included a full year of operating results attributable to the Company’s interests in and related to QAL, as well as the operating results of the commodity interests (Valco, Mead, Alpart and Gramercy/KJBC) that were sold at various times during 2004.
Income from discontinued operations for 2005 increased approximately $242.0 million over 2004. The primary factor for the improved results was the larger gain on the sale of the QAL-related interests (approximately $366.0 million) in 2005 compared to the gains from the sale of the Company interests in and related to Alpart and the sale of the Mead Facility (approximately $127.0 million) in 2004. The adverse impacts in 2005 of the $42.0 million KBC non-cash contract rejection charge were largely offset by improved operating results in 2005


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associated with QAL (approximately $12.0 million) and the avoidance of approximately $33.0 million net losses by other commodity-related interests in 2004.
2004 as Compared to 2003
Fabricated Aluminum Products.  Net sales of alumina in 2001 were 15% higher than in 2000fabricated products increased by 35% during 2004 as compared to 2003 primarily due to a 34%23% increase in third-party shipments was only partially offset by an 11% decreaseand a 9% increase in third-party average realized prices. The increaseShipments in period-over-period2004 were higher than 2003 shipments resulted primarily from (1) higher third-party sales due to reduced internal alumina requirements as a result of the curtailmentimproved demand for most of the Washington smelters, (2)Company’s fabricated aluminum products, especially aluminum plate for the restart of production atgeneral engineering market as well as extrusions and forgings for the Gramercy refineryautomotive market. Demand for the Company’s products in December 2000the aerospace and (3)high strength market was also markedly higher in 2004 than in 2003. The increase in the timing of shipments. The decrease in average realized prices was due to a decrease in primary aluminum market prices to which our third-party alumina sales contracts are linked, typically on a lagged basis of three months. Intersegment net sales for 2001, decreased 47% as compared to 2000. The decrease was due to a 44% decreaseprice reflects changes in the intersegment shipmentsmix of products sold, stronger demand, and a 7% decreasehigher underlying metal prices. Extrusion prices are thought to have recovered from the recessionary lows experienced in intersegment average realized prices. The decrease2002 and 2003 but are still below prices experienced during peaks in shipments wasthe business cycle. Plate prices increased to near peak-level pricing in response to strong near-term demand.
Segment operating results (before Other operating charges, net) for 2004 improved over 2003 primarily due to the curtailments of the Company's Washington smelters. The decrease in the intersegment average realized prices was the result of the decrease in primary aluminum prices from period to period as intersegment transfers are made on the basis of primary aluminumincreased shipment and price levels noted above, improved market prices on a lagged basis of one month. Segment operating results (excluding non-recurring items) for 2001 were down significantly from 2000. Increased net shipments only partially offset the decrease in the average realized sales prices. Additionally, operating income for 2001 was adversely affected by abnormal Gramercy related start-up costsconditions and litigation costs of approximately $71.4 million, less than satisfactory bauxite miningimproved cost performance at KJBC and a LIFO inventory charge of $3.7 million. These charges were offset, in part, by $36.6modestly increased natural gas prices and a $12.1 million of additional insurance benefits related to the Gramercy incident. Segment operating incomenon-cash LIFO inventory charge. Operating results for 2001 discussed above, excludes non-recurring2003 included increased energy costs, of $15.8 million incurred in connection with the performance improvements initiative program. Segment operating income for 2000 excludes labor settlement charges of $2.1 million and three Gramercy-related items: a $7.0$3.2 million non-cash LIFO inventory charge, incremental maintenance spendingand higher pension related expenses offset, in part, by reductions in overhead and other operating costs as a result of $11.5cost cutting initiatives. Segment operating results for 2004 and 2003 include gains (losses) on intercompany hedging activities with the Primary aluminum business unit totaling $8.6 million and an $.8$(2.3) million. These amounts eliminate in consolidation.
Segment operating results for 2003, discussed above, exclude a net gain of approximately $3.9 million non-cash restructuring charge. from the sale of equipment (see Note 6 of Notes to Consolidated Financial Statements).
Primary Aluminum.aluminum.  Third party net sales of primary aluminum increased 18% for 2001 decreased approximately 36% from 2000, reflecting a 29% decrease in third-party shipments and a 9% decrease in third-party average realized prices. The decrease in shipments was primarily due to the complete curtailment of the Washington smelters during 2001,2004 as compared to 2000 when these smelters operated duringthe same period in 2003 primarily as a significant portionresult of the year.a 20% increase in third party average realized prices offset by a 1% decrease in third party shipments. The decreaseincreases in the average realized prices was primarily due to the decreaseincreases in primary aluminum market prices. Intersegment net salesShipments in 2004 were better than comparable prior year primarily due to the timing of primary aluminum for 2001 decreased significantly compared to 2000 primarily as a result of a substantial decrease in intersegment shipments. This change resulted primarily from a change in the Company's methodology for handling aluminum supply logistics for the Flat-rolled products business unit as a result of the continuing curtailment of the Northwest smelters. Beginning in the first quarter of 2001, the Flat-rolled products business unit began purchasing its own primary aluminum rather than relying on the Primary aluminum business unit to supply its aluminum requirements through production or third party purchases. The Engineered products business unit was already responsible for purchasing the majority of its primary aluminum requirements. The intersegment average realized price for 2001 was approximately the same as 2000 because substantially all of the intersegment shipments occurred in the first quarter of 2001 when the intersegment average realized price approximated the 2000 intersegment average realized price.
Segment operating income (excluding non-recurring items)results (before Other Operating charges, net) for 2001 decreased significantly versus 2000. The primary reasons for2004 improved over 2003 primarily due to the decrease were the decreasesincreases in the average realized prices and shipments discussed above as well as overhead and other fixed costs associated with the curtailed Northwest smelting operations, which totaled approximately $30.0 million during 2001. The Company believes that approximately half of such costs incurred are "excess" to the run rate that can be achieved during a prolonged curtailment period. During the third quarter of 2001, management took actions to minimize the excess outflows associated with the curtailed operations. These actions resulted in the elimination of most of the excess cost in 2002. Period-over-period results were also unfavorably impacted by higher energy costs at the Anglesey aluminum smelter, resulting from a new power contract entered into by Anglesey at the end of the first quarter of 2000.above. Segment operating income for 2001, discussed above, excludes non-recurring net power sale gains of $229.2 million. These gains were offset by costs of $7.5 million incurred in connection with the Company's performance improvement initiative program and contractual labor costs related to the Northwest smelter curtailment of $12.7 million. Segment operating income for 2000 excludes net power sale gains of $159.5 million. These gains were offset by a non-cash smelter impairment charge of $33.0 million, labor settlement charges of $15.9 million and costs related to staff reduction initiatives of $3.1 million. Flat-Rolled Products. Net sales of flat-rolled products for 2001 decreased by approximately 41% as compared to 2000 as a 54% decrease in shipments was partially offset by a 29% increase in average realized prices. The decrease in shipments was primarily due to reduced shipments of can body stock, as a part of the planned exit from this product line. Current period shipments were also adversely affected by the reduced demand for general engineering heat-treat products and can lid and tab stock, due to a weak market. These decreases were only modestly offset by a strong aerospace demand during the first nine months of 2001. However, after the events of September 11, 2001, aerospace demand and the price for aerospace products declined substantially. The increase in average realized prices primarily reflects the change in product mix from can body stock to heat-treat products. Segment operating income (excluding non-recurring items) for 2001 was down significantly from 2000. The primary reasons for the decrease were the substantial decrease in shipments and weakened pricing for heat treat products as a result of the weaker U.S. economy which were worsened after September 11, 2001 to the point that fourth quarter operating results were a loss. Operating results were also adversely impacted by increased operating costs, mainly due to a lag in the ability to scale back costs to reflect the revised product mix and the substantial volume decline caused by weakened demand. Operating results for 2001 also included a LIFO inventory charge of $3.0 million2004 and higher metal sourcing costs due to plant curtailments. Segment operating income for 2001, discussed above, excludes a non-cash impairment charge of $17.7 million associated with certain equipment that the Company plans to sell or idle as the result of a planned 2002 exit from the brazing heat-treat and lid and tab stock for the beverage container market and non-recurring costs of $10.7 million incurred in connection with the performance improvement program. Segment operating income for 2000 excludes labor settlement charges of $18.2 million, an $11.1 million non-cash LIFO inventory charge and non-cash impairment charges associated with a product line exit of $1.5 million. Engineered Products. Net sales of engineered products for 2001 decreased by approximately 24% as a 28% decrease in product shipments was offset by a 6% increase in average realized prices. The decrease in product shipments was the result of reduced transportation and electrical product shipments due to weak U.S. market demand. The increase in average realized prices reflects a shift in product mix to higher value-added products. Segment operating income (excluding non-recurring items) for 2001 decreased as compared to 2000 primarily due to the volume and price factors described above. The segment's operating results were also adversely impacted by a LIFO inventory charge of $1.5 million and because cost reduction lagged the substantial volume decline. Segment operating income for 2000, discussed above, excludes a non-recurring non-cash impairment charge associated with product line exit of $5.6 million and a labor settlement charge of $2.3 million. Commodities Marketing. Net sales for this segment represent net settlements with third-party brokers for maturing derivative positions. Operating income represents the combined effect of such net settlements, any net premium costs associated with maturing options, as well as net results of internal2003 include gains (losses) on intercompany hedging activities with our fabricatedthe Fabricated products segments. The minimum (and maximum) pricebusiness unit totaling $(8.6) million and $2.3 million. These amounts eliminate in consolidation.
Segment operating results discussed above for 2003, exclude a pre-Filing Date claim of approximately $3.2 million related to a restructured transmission agreement and a net gain of approximately $9.5 million from the sale of the hedges in any given period is primarily the resultTacoma, Washington smelter (see Note 6 of the timing of the execution of the hedging contracts. Segment operating income for 2001 increased comparedNotes to the comparable period in 2000. This is primarily the result of 2001 hedging positions having higher minimum prices than the positions in 2000, combined with the fact that 2000 market prices were higher than those experienced in 2001. Eliminations. Eliminations of intersegment profit vary from period to period depending on fluctuations in market prices as well as the amount and timing of the affected segments' production and sales. Consolidated Financial Statements).
Corporate and Other.  Corporate operating expenses (excluding non-recurring items) represent corporate general and administrative expenses whichthat are not allocated to the Company'sCompany’s business segments. In 2004, Corporate operating costs were comprised of approximately $21.2 million of expenses related to ongoing operations and approximately $50.0 million of retiree related expenses. In 2003, Corporate operating costs consisted of expenses related to ongoing operations of approximately $39.0 million and $35.0 million of retiree related expenses. The decline in expenses related to ongoing operations from 2003 to 2004 was primarily attributable to lower salary ($1.0 million), retention ($4.0 million) and incentive compensation ($2.5 million) costs (see Notes 11 and 13 of Notes to Consolidated Financial Statements) as well as lower accruals for pension related costs primarily as a result of the December 2003 termination by the PBGC of the Company’s salaried employees pension plan ($2.5 million). The increase in corporate operatingretiree related expenses in 2001,2004 from 2003 reflects management’s decision to allocate to the Corporate segment the excess of post retirement medical costs related to the Fabricated products business unit and Discontinued operations for the period May 1, 2004 through December 31, 2004 over the amount of such segments allocated share of VEBA


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contributions, offset, in part, by lower pension- related accruals as compared to 2000 was primarily due to higher medical anda result of the December 2003 termination by the PBGC of the Company’s salaried employees pension costs accruals for active and retired employees. plan.
Corporate operating results for 2001,2004, discussed above, exclude costspension charges of $1.2approximately $310.0 million incurredrelated to terminated pension plans whose responsibility was assumed by the PBGC, a settlement charge of approximately $175.0 million related to the USWA settlement and settlement charges of approximately $312.5 million related to the termination of the post-retirement medical benefit plans (all of which are included in connection with the Company's performance improvement program.Other operating charges, net). Corporate operating results for 20002003 exclude costsa pension charge of approximately $121.2 million related to staff reductionthe terminated salaried employees pension plan whose responsibility was assumed by the PBGC, an environmental multi-site settlement charge of $15.7 million and efficiency initiativeshearing loss claims of $5.5 million. LIQUIDITY AND CAPITAL RESOURCES $15.8 million (all of which are included in Other operating charges, net).
As the Company completes the disposition of the commodities interests and prepares for and emerges from the Cases, the Company expects there will be a substantial decline in Corporate and other costs. However, certain of these restructuring activities may have adverse short term cost consequences.
Discontinued Operations.  Discontinued operations include the operating results for Alpart, Gramercy/ KJBC, Valco, QAL and the Mead Facility and gains from the sale of the Company’s interests in and related to these interests (except for the gain on the sale of the Company’s interests in and related to QAL was sold in April 2005). Results for discontinued operations for 2004 improved approximately $636.0 million over 2003. Approximately $460.0 million of such improvement resulted from three non- recurring items: (a) the approximate $126.6 million gain on the sale of the Company’s interests in and related to Alpart and the sale of the Mead Facility; (b) the $368.0 million of impairment charges in respect of the Company’s interests in and related to commodities interests in 2003; and (c) $33.0 million of Valco-related impairment charges in 2004. The balance of the improvement primarily resulted from approximately $132.0 million of improved operating results at Alpart, Gramercy/KJBC and QAL, a substantial majority of which was related to the improvement in average realized alumina prices.
Liquidity and Capital Resources
As a result of the filing of the Cases, claims against the Debtors for principal and accrued interest on secured and unsecured indebtedness existing on their Filing Date are stayed while the Debtors continue business operations asdebtors-in-possession, subject to the control and supervision of the Court. See Note 1 of Notes to Consolidated Financial Statements for additional discussion of the Cases. At this time, it is not possible to predict the effect of the Cases on the businesses of the Debtors.
Operating Activities.  In 2002,2005, Fabricated products operating activities used $49.6provided approximately $88.0 million of cash.cash (substantially all of which was generated from operating results; working capital changes were modest). This amount compares with 20012004 when Fabricated products operating activities provided approximately $35.0 million of cash (approximately $70.0 million of $249.8 millionwhich was generated from operating results offset by increases in working capital of approximately $35.0 million) and 20002003 when Fabricated products operating activities provided approximately $30.0 million of cash (substantially all of $83.1 million.which was generated from operating results; working capital changes were modest). The major reason for the decreaseincreases in cash between 2002provided by Fabricated Products operating results in 2005 and 2001 is2004 were primarily due to improving demand for fabricated aluminum products. The increase in working capital in 2004 reflects the non-recurring natureincrease in demand as well as the significant increase in primary aluminum prices. In 2003, cost-cutting initiatives offset reduced product prices and shipments so that cash provided by operations approximated that in 2002. The foregoing analysis of fabricated products cash flow excludes consideration of pension and retiree cash payments made by the Company on behalf of current and former employees of the 2001 power sales.Fabricated products facilities. Such amounts are part of the “legacy” costs that the Company internally categorizes as a corporate cash outflow. See Corporate and other operating activities below.
Cash flows attributable to the Company’s interests in and related to Primary aluminum business provided approximately $20.0 million, $14.0 million and $12.0 million in 2005, 2004 and 2003, respectively. The increase in cash flows between 2005 and 2004 is primarily attributable to increases in primary aluminum market prices. Higher primary aluminum prices in 2004 caused the cash flows attributable to sales of primary aluminum production from operating activities between 2001 and 2000 resulted primarily from the impact of power sales and a declineAnglesey to be approximately $2.0 million higher in Gramercy-related receivables. The $49.6 million of cash and cash equivalents used2004 than in operations in 2002 included several items not typically considered part of our normal recurring operations including: (a) asbestos-related insurance recoveries of $23.3 million; (b) approximately $30.0 million of funding to QAL in respect of QAL's scheduled debt maturities; and (c) foreign income tax payments related to prior year activities of $8.0 million.2003. The balance of the differences in cash flows between 2004 and 2003 is primarily attributable to timing of shipments, payments and receipts.


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Corporate and other operating activities (including all of the Company’s “legacy” costs) utilized approximately $108.0 million, $150.0 million and $100.0 million of cash equivalentsin 2005, 2004 and 2003, respectively. Cash outflows from Corporate and other operating activities in 2005, 2004 and 2003 included: (a) approximately $37.0 million, $57.0 million and $60.0 million, respectively, in respect of retiree medical obligations and VEBA funding for former and current operating units; (b) payments for reorganization costs of approximately $39.0 million, $35.0 million and $27.0 million, respectively; and (c) payments in respect of General and Administrative costs totaling approximately $29.0 million, $26.0 million and $27.0 million, respectively. Corporate operating cash flow in 2003 included asbestos related insurance receipts of approximately $18.0 million. Cash outflows in 2004 also included $27.3 million to settle certain multi-site environmental claims.
In 2005, Discontinued operation activities provided $17.0 million of cash. This compares with 2004 and 2003 when Discontinued operation activities provided $64.0 million and used $29.0 million of cash, respectively. The decrease in cash provided by Discontinued operations ($34.9 million)in 2005 over 2004 resulted primarily from a decrease in favorable operating results due to the sale of substantially all of the commodity interests between the second half of 2004 and early 2005. The remaining commodity interests were sold as of April 1, 2005. The increase in cash provided by Discontinued operations in 2004 over 2003 resulted from a combination of adverse market factorsimproved operating results due primarily to the improvement in the business segments in which the Company operates including (a) primary aluminum prices that were below long-term averages, (b) a weak demand for fabricated metal products, particularly aerospace products, and (c) higher than average power, fuel oil and natural gasrealized alumina prices.
Investing Activities.  Total consolidated capital expenditures for Fabricated products were $47.6, $148.7$30.6 million, $7.6 million, and $296.5$8.9 million in 2002, 20012005, 2004 and 2000, respectively (of which $9.6, $10.4 and $5.4 million were funded by the minority partners in certain foreign joint ventures). Capital expenditures in 2001 and 2000 included $78.6 and $239.1 million spent with respect to rebuilding the Gramercy facility. Capital expenditures in 2000 also included $13.3 million spent with respect to the purchase of the non-working capital assets of the Chandler, Arizona drawn tube aluminum fabricating operation.2003, respectively. The capital expenditures in 2002 and the remaining capital expenditures in 2001 and 2000 were made primarily to improve production efficiency, reduce operating costs and expand capacity at existing facilities. Total consolidated capital expenditures for Fabricated products are currently expected to be betweenin the $55.0 million to $65.0 million range for 2006 and in the $40.0 million to $50.0 million range for 2007. The higher level of capital spending primarily reflects incremental investments, particularly at the Company’s Spokane, Washington facility. New equipment, furnacesand/or services will enable the Company to supply heavy gauge heat treat stretched plate to the aerospace and $80.0 million per year in each of 2003 and 2004 (of which approximately 15%general engineering markets. The total capital spending for this project is expected to be funded by the Company's minority partners in certain foreign joint ventures). Management continues to evaluate numerous projects, all of which would require substantial capital, both in the United Statesrange of $75.0 million. Approximately $17.0 million of such cost was incurred in 2005. The balance will likely be incurred in 2006 and overseas. 2007, with the majority of such costs being incurred in 2006. Besides the $75.0 million project at the Spokane, Washington facility, the Company’s remaining capital spending in 2006 and 2007 will be spread among all manufacturing locations with a significant portion being at the Spokane facility. A majority of the remaining capital spending is expected to reduce operating costs, improve product quality or increase capacity. However, no other individual project of significant size has been committed at this time.
The level of capital expenditures may be adjusted from time to time depending on the Company'sCompany’s business plans, price outlook for primary aluminummetal and other products, KACC'sKACC’s ability to assure future cash flows through hedging or other means, the Company's financial positionmaintain adequate liquidity and other factors.
Total capital expenditures for Discontinued operations were $3.5 million and $28.3 million in 2004 and 2003, respectively (of which $1.0 million and $8.9 million were funded by the minority partners in certain foreign joint ventures).
Financing Activities and Liquidity.  On February 12, 2002,11, 2005, the Company and KACC entered into a new financing agreement with a group of lenders under which the Company was provided with a replacement for the existing post-petition credit facility and a commitment for a multi-year exit financing arrangement upon the Debtors’ emergence from the Chapter 11 proceedings. The new financing agreement:
• Replaced the existing post-petition credit facility with a new $200.0 million “DIP Facility” and
• Included a commitment, upon the Debtors’ emergence from the Chapter 11 proceedings, for exit financing in the form of a $200.0 million revolving credit facility (the “Revolving Credit Facility”) and a fully drawn term loan (the “Term Loan”) of up to $50.0 million (collectively referred to as the “Exit Financing”).
On February 1, 2006, the Court approved an amendment to the DIP Facility which provides for a secured, revolving line of creditto extend its expiration date through the earlier of February 12, 2004,May 11, 2006, the effective date of a plan of reorganization or voluntary termination by the Company. TheIn addition, the Court signed a final order approvingapproved an extension of the cancellation date of the lenders’ commitment for the Exit Financing to May 11, 2006. Under the DIP Facility, in March 2002. In March 2003,which provides for a secured, revolving line of credit, the Additional Debtors were added as co-guarantorsCompany, KACC and the DIP Facility lenders received super priority status with respect to certain subsidiaries of the Additional Debtors' assets. KACC isare able to borrow under the DIP Facilityamounts by means of revolving credit advances and to issuehave issued letters of credit (up to $125.0$60.0 million) in an aggregate amount equal to the lesser of $300.0


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$200.0 million or a borrowing base relating tocomprised of eligible accounts receivable, eligible inventory and certain eligible fixed assetsmachinery, equipment and real estate, reduced by certain reserves, as defined in the DIP Facility agreement. TheThis amount available under the DIP Facility is guaranteedshall be reduced by the Company and certain significant subsidiaries of KACC.$20.0 million if net borrowing availability falls below $40.0 million. Interest on any outstanding borrowings will bear a spread over either a base rate or LIBOR, at KACC'sKACC’s option. During March 2003,
The DIP Facility is currently expected to expire on May 11, 2006. As discussed in Note 1 of Notes to Consolidated Financial Statements, the Company obtained a waiver from the lenders in respect of its compliance with a financial covenant covering the four-quarter period ending March 31, 2003. The waiver is of limited duration and will lapse on June 29, 2003 unless otherwise incorporated into a formal amendment. The Company is working with the lenders to complete such an amendment that would incorporate the limited waiver and also modify the financial covenant for periods subsequent to December 31, 2002. The Company believes that such an amendmentit is possible it will emerge before the May 11, 2006. However, if the Company does not emerge from the Cases prior to May 11, 2006, it will be agreednecessary for the Company to extend the expiration date of the DIP Facility or make alternative financing arrangements. The Company has begun discussions with the agent bank that represents the DIP Facility lenders not later than May 2003.regarding the likely need for a short-term extension of the DIP Facility. While absolutethe Company believes that, if necessary, it would be successful in negotiating an extension of the DIP Facility or adequate alternative financing arrangements, no assurances cannotcan be given in respect of the Company's ability to successfully obtain the necessary covenant modification, based on discussions with the DIP lenders and the fact that there are currently no outstanding borrowings and only a limited amount of letters of credit outstandingthis regard.
Amounts owed under the DIP Facility the Company believes that acceptable modifications are likely tomay be obtained. As a part of this amendment, the Company also plans to request that the lenders extendaccelerated under various circumstances more fully described in the DIP Facility pastagreement, including but not limited to, the failure to make principal or interest payments due under the DIP Facility, breaches of certain covenants, representations and warranties set forth in the DIP Facility agreement, and certain events having a material adverse effect on the business, assets, operations or condition of the Company taken as a whole.
The DIP Facility is secured by substantially all of the assets of the Company, KACC and KACC’s domestic subsidiaries and is guaranteed by KACC and all of KACC’s remaining material domestic subsidiaries.
The DIP Facility places restrictions on the Company’s, KACC’s and KACC’s subsidiaries’ ability to, among other things, incur debt, create liens, make investments, pay dividends, sell assets, undertake transactions with affiliates, and enter into unrelated lines of business.
The principal terms of the committed Revolving Credit Facility would be essentially the same as or more favorable than the DIP Facility, except that, among other things, the Revolving Credit Facility would close and be available upon the Debtors’ emergence from the Chapter 11 proceedings and would be expected to mature five years from the date of emergence. The Term Loan commitment would be expected to close upon the Debtors’ emergence from the Chapter 11 proceedings and would be expected to mature on May 11, 2010. The agent bank representing the Exit Financing lenders is the same as the agent bank for the DIP Facility lenders and the Company has begun parallel discussions with the agent bank regarding the extension of the expiration date for the Exit Financing commitment in the event the Company does not emerge from the Cases prior to May 11, 2006.
The DIP Facility replaced a post-petition credit facility (the “Replaced Facility”) that the Company and KACC entered into on February 12, 2002. The Replaced Facility was amended a number of times during its current February 2004 expiration. term as a result of, among other things, reorganization transactions, including disposition of the Company’s commodity-related assets.
The Company and KACC currently believe that the cash and cash equivalents, of $78.7 million at December 31, 2002, cash flows from operations cash proceeds from the sale of assets that are ultimately determined not to be an important part of the reorganized entity and cash available from the DIP Facility will provide sufficient working capital to allow the Company to meet its obligations during the expected pendency of the Cases. At February 28, 2003,2006, there were no outstanding borrowings under the revolving credit facility and thereDIP Facility. There were outstandingapproximately $17.5 million of letters of credit of approximately $49.3 million. As of February 28, 2003, $146.0 million (of which $75.7 million could be used for additional letters of credit) was available to the Companyoutstanding under the DIP Facility. Capital Structure. MAXXAM and one of its wholly owned subsidiaries collectively own approximately 62% of the Company's Common Stock, with the remaining approximately 38% of the Company's Common Stock being publicly held. At this time, it is not possible to predict the outcome of the Cases, in general, or the effect of the Cases on the interests of the stockholders. However, it is possible that all or a portion of MAXXAM's interests may be diluted or cancelled as a part of a plan of reorganization. Facility at February 28, 2006.
Commitments and Contingencies.  During the pendency of the Cases, substantially all pending litigation against the Debtors, except that relating to certain environmental matters, is stayed. Generally, claims against a Reorganizing Debtor arising from actions or omissions prior to its Filing Date willare expected to be satisfied as partsettled pursuant to the Kaiser Aluminum Amended Plan. See Note 11 of Notes to Consolidated Financial Statements for a planmore complete discussion of reorganization. these matters.
The Company and KACC are subject to a number of environmental laws, to fines or penalties assessed for alleged breaches of the environmental laws, and to claims and litigation based upon such laws. Based on the Company'sCompany’s evaluation of these and other environmental matters, the Company has established environmental


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accruals of $59.1$46.5 million at December 31, 2002.2005. However, the Company believes that it is reasonably possible that changes in various factors could cause costs associated with these environmental matters to exceed current accruals by amounts that could range, in the aggregate, up to an estimated $30.0$20.0 million.
The Company has previously disclosed that, during April 2004, KACC was served with a subpoena for documents and has been notified by Federal authorities that they are investigating certain environmental compliance issues with respect to KACC’s Trentwood facility in the State of Washington. KACC is also a defendantundertaking its own internal investigation of the matter through specially retained counsel to ensure that it has all relevant facts regarding Trentwood’s compliance with applicable environmental laws. KACC believes it is in compliance with all applicable environmental laws and requirements at the Trentwood facility and intends to defend any claim or charges, if any should result, vigorously. The Company cannot assess what, if any, impacts this matter may have on the Company’s or KACC’s financial statements.
KACC has been one of many defendants in a number of asbestos-related lawsuits, some of which involve claims of multiple persons, in which the plaintiffs allege that certain of their injuries were caused by, among other things, exposure to asbestos during, or as a result of, their employment or association with KACC, or exposure to products containing asbestos produced or sold by KACC. The lawsuits generally relate to products KACC has not sold for more than 20 years. As of the initial Filing Date, approximately 112,000 asbestos-related claims were pending. The Company has also previously disclosed that certain other personal injury claims had been filed in respect of alleged pre-Filing Date exposure to silica and coal tar pitch volatiles (approximately 3,900 claims and 300 claims, respectively). Due to the Cases, holders of asbestos, silica and coal tar pitch volatile claims are stayed from continuing to prosecute pending litigation and from commencing new lawsuits are currently stayed byagainst the Cases. Based on past experienceReorganizing Debtors. As a result, the Company does not expect to make any asbestos payments in the near term. Despite the Cases, the Company continues to pursue insurance collections in respect of asbestos-related amounts paid prior to its Filing Date and, reasonably anticipated future activity,as described below, to negotiate insurance settlements and prosecute certain actions to clarify policy interpretations in respect of such coverage. As of December 31, 2005, the Company has established a $610.1$1,115.0 million accrual at December 31, 2002, for estimated asbestos-related costs forasbestos, silica and coal tar pitch volatile personal injury claims, filed and estimated to be filed through 2011, before consideration of insurance recoveries. However, the Company believes that substantial recoveries from insurance carriers are probable. The Company reached this conclusion based on prior insurance-related recoveries in respectAccordingly, as of asbestos-related claims, existing insurance policies and the advice of outside counsel with respect to applicable insurance coverage law relating to the terms and conditions of these policies. Accordingly,December 31, 2005, the Company has recorded an estimated aggregate insurance recovery of $484.0$965.5 million (determined on the same basis as the asbestos-related cost accrual) at December 31, 2002.. Although the Company has settled asbestos-related coverage matters with certain of its insurance carriers, other carriers have not yet agreed to settlements and disputes with carriers exist. The timing and amountSee Note 11 for additional discussion of future recoveries from its insurance carriers will depend on the pendency of the Cases and on the resolution of disputes regarding coverage under the applicable insurance policies. In connection with the USWA strike and subsequent lock-out bythis matter.
During February 2004, KACC which was settledreached a settlement in September 2000, certain allegations of ULPs have been filed with the NLRB by the USWA. KACC believes that all such allegations are without merit. Twenty-two of twenty-four allegations of ULPs previously brought against it by the USWA have been dismissed. A trial before an administrative law judge for the two remaining allegations concluded in September 2001. In May 2002, an administrative law judge of the NLRB ruled against KACCprinciple in respect of the two remaining ULP allegations and recommended400 claims, which alleged that the NLRB award back wages, plus interest, less any earningscertain individuals who were employees of the workers duringCompany, principally at a facility previously owned and operated by KACC in Louisiana, suffered hearing loss in connection with their employment. Under the periodterms of the lockout. The administrative law judge's ruling did not contain any specific amount of the proposed award andsettlement, which is not self-executing. The USWA has filed a proof of claim for $240.0 million in the Cases in respect of this matter. The NLRB also filed a proof of claim in respect of this matter. The NLRB claim was for $117.0 million, including interest of approximately $18.0 million. The Company continues to believe that the allegations are without merit and will vigorously defend its position. KACC has appealed the ruling of the administrative law judge to the full NLRB. The NLRB general counsel and the USWA have cross-appealed. Any outcome from the NLRB appeal would bestill subject to additional appeals in a United States Circuit Court of Appeals byapproval, the general counsel ofclaimants will be allowed claims totaling $15.8 million. During the NLRB, the USWA or KACC. This process could take several years. Because the Company believes that it may prevail in the appeals process,Cases, the Company has received approximately 3,200 additional proofs of claim alleging pre-petition injury due to noise induced hearing loss. It is not recognizedknown at this time how many, if any, of such claims have merit or at what level such claims might qualify within the parameters established by the above-referenced settlement in principle for the 400 claims. Accordingly, the Company cannot presently determine the impact or value of these claims. However, the Company currently expects that all noise induced hearing loss claims will be transferred, along with certain rights against certain insurance policies, to a charge in responseseparate trust along with the settled hearing loss cases discussed above, whether or not such claims are settled prior to the adverse ruling. However, it is possible that, if the Company's appeal(s) are not ultimately successful, a charge in respect of this matter may be required in one or more future periods and the amount of such charge(s) could be significant. Any amounts ultimately determined by a court to be payable in this matter will be dealt with in the overall context of the Debtors' plan of reorganization and will be subject to compromise. Accordingly, any payments that may ultimately be required in respect of this matter would likely only be paid upon or after the Company'sCompany’s emergence from the Cases. While uncertainties are inherent in the final outcome
Capital Structure.  MAXXAM Inc. and one of these matters and it is presently impossible to determine the actual costs that ultimately may be incurred and insurance recoveries that ultimately may be received, management currently believes that the resolution of these uncertainties and the incurrence of related costs, net of any related insurance recoveries, should not have a material adverse effect on the Company's consolidated financial position or liquidity. However, amounts paid, if any, in satisfaction of these matters could be significant to the resultsits wholly owned subsidiaries collectively own approximately 63% of the periodCompany’s Common Stock, with the remaining approximately 37% of the Company’s Common Stock being publicly held. However, as more fully discussed in which they are recorded. See Note 121 of Notes to Consolidated Financial Statements, forpursuant to the Kaiser Aluminum Amended Plan MAXXAM’s equity interests are expected to be cancelled without consideration as a more detailed discussionpart of these contingencies and the factors affecting management's beliefs. OTHER MATTERS a plan of reorganization.
Other Matters
Income Tax Matters.  In light of the Cases, the Company has provided valuation allowances for all of its net deferred income tax assets as the Company no longer believes that the "more“more likely than not"not” recognition criteria were is


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appropriate. A substantial portion or all of its tax attributes may be utilized to offset any gains that may result from the commodity asset salesand/or cancellation of indebtedness as a part of the Company’s reorganization. See Note 98 of Notes to Consolidated Financial Statements for a discussion of these and other income tax matters. CRITICAL ACCOUNTING POLICIES
New Accounting Pronouncements
The section “New Accounting Pronouncements” from Note 2 of Notes to Consolidated Financial Statements is incorporated herein by reference.
Critical Accounting Policies
Critical accounting policies are those that are both very important to the portrayal of the Company'sCompany’s financial condition and results, and require management'smanagement’s most difficult, subjective,and/or complex judgments. Typically, the circumstances that make these judgments difficult, subjectiveand/or complex have to do with the need to make estimates about the effect of matters that are inherently uncertain. While the Company believes that all aspectaspects of its financial statements should be studied and understood in assessing its current (and expected future) financial condition and results, the Company believes that the accounting policies that warrant additional attention include:
1. The fact that the consolidated financial statements as of (andand for the year ending)ended December 31, 20022005 have been prepared on a "going concern"“going concern” basis in accordance with AICPA Statement ofPosition 90-7,Financial Reporting by Entities in Reorganization Under the Bankruptcy Code(“SOP 90-7”), and do not include possible impacts arising in respect of the Cases. The consolidated financial statements included elsewhere in this Report do not include anyall adjustments relating to the recoverability and classification of recorded asset amounts or the amount and classification of liabilities or the effect on existing stockholders'stockholders’ equity that may result from any plans,the Kaiser Aluminum Amended Plan, arrangements or other actions arising from the Cases, or the possible inability of the Company to continue in existence. Adjustments necessitated by such plans,the Kaiser Aluminum Amended Plan, arrangements or other actions could materially change the consolidated financial statements included elsewhere in this Report. For example, a.If the Company were to decide to sell certain assets not deemed a critical part of a reorganized Kaiser, such asset sales could result in gains or losses (depending on the asset sold) and such gains or losses could be significant. This is because, under
a. Under generally accepted accounting principles ("GAAP"(“GAAP”), assets to be held and used are evaluated for recoverability differently than assets to be sold or disposed of. Assets to be held and used are evaluated based on their expected undiscounted future net revenues.cash flows. So long as the Company reasonably expects that such undiscounted future net revenuescash flows for each asset will exceed the recorded value of the asset being evaluated, no impairment is required. However, if possible or probable plans to sell or dispose of an asset or group of assets meet a number of specific criteria, then, under GAAP, such assets should be considered held for sale/disposition and their recoverability should be evaluated, for each asset, based on expected consideration to be received upon disposition. Sales or dispositions at a particular time will be affected by, among other things, the existing industry and general economic circumstances as well as the Company'sCompany’s own circumstances, including whether or not assets will (or must) be sold on an accelerated or more extended timetable. Such circumstances may cause the expected value in a sale or disposition scenario to differ materially from the realizable value over the normal operating life of assets, which would likely be evaluated on long-term industry trends. b.Additional
As previously disclosed, while the Company had stated that it was considering the possibility of disposing of one or more of its commodities interests, the Company, through the third quarter of 2003, still considered all of its commodity assets as “held for use,” as no definite decisions had been made regarding the disposition of such assets. However, based on additional negotiations with prospective buyers and discussions with key constituents, the Company concluded that dispositions of its interests in and related to Alpart, Gramercy/KJBC and Valco were possible and, therefore, that recoverability should be considered differently as of December 31, 2003 and subsequent periods. As a result of the change in status, the Company recorded impairment charges of approximately $33.0 million in the first quarter of 2004 and $368.0 million in the fourth quarter of 2003.
b. Additional pre-Filing Date claims may be identified through the proof of claim reconciliation process and may arise in connection with actions taken by the Debtors in the Cases. For example, while the Debtors consider rejection of the BPABonneville Power Administration (“BPA”) contract to be in the Company's


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Company’s best long-term interests, such rejection may increase the amount of pre-Filing Date claims by approximately $75.0 million based on the BPA'sBPA’s proof of claim filed in connection with the Cases in respect of the contract rejection. c.As
c. As more fully discussed below, the amount of pre-Filing Date claims ultimately allowed by the Court in respect of contingent claims and benefit obligations may be materially different from the amounts reflected in the Consolidated Financial Statements.
While valuation of the Company'sCompany’s assets and pre-Filing Date claims at this stage of the Cases is subject to inherent uncertainties, the Company currently believes that it is likely that its liabilities will be found in the Cases to exceed the fair value of its assets. Therefore, pursuant to the Company currently believes thatKaiser Aluminum Amended Plan, it is likelyexpected that substantially all pre-Filing Date claims will be paid at less than 100% of their face value and the equity interests of the Company'sCompany’s stockholders will be diluted or cancelled. Becausecancelled without consideration.
Additionally, upon emergence from the Cases, the Company expects to apply “fresh start” accounting to its consolidated financial statements as required bySOP 90-7. Fresh start accounting is required if: (1) a debtor’s liabilities are determined to be in excess of such possibility,its assets and (2) there will be a greater than 50% change in the valueequity ownership of the Common Stock is speculativeentity. As previously disclosed, the Company expects both such circumstances to apply. As such, upon emergence, the Company will restate its balance sheet to equal the reorganization value as determined in its plan of reorganization and any investment inapproved by the Common Stock would pose a high degreeCourt. Additionally, items such as accumulated depreciation, accumulated deficit and accumulated other comprehensive income (loss) will be reset to zero. The Company will allocate the reorganization value to its individual assets and liabilities based on their estimated fair value at the emergence date. Typically such items as current liabilities, accounts receivable, and cash will be reflected at values similar to those reported prior to emergence. Items such as inventory, property, plant and equipment, long-term assets and long-term liabilities are more likely to be significantly adjusted from amounts previously reported. Because fresh start accounting will be adopted at emergence, and because of risk. the significance of the completed asset sales and liabilities subject to compromise (that will be relieved upon emergence), meaningful comparison between the current historical financial statements and the financial statements upon emergence may be difficult to make.
2. The Company'sCompany’s judgments and estimates with respect to commitments and contingencies;contingencies, in particular: (a) future asbestospersonal injury related costs and obligations as well as estimated insurance recoveries, and (b) possible liability in respect of claims of ULPsunfair labor practices (“ULPs”) which were not resolved as a part of the Company'sCompany’s September 2000 labor settlement.
Valuation of legal and other contingent claims is subject to a great deal of judgment and substantial uncertainty. Under GAAP, companies are required to accrue for contingent matters in their financial statements only if the amount of any potential loss is both "probable"“probable” and the amount (or a range) of possible loss is "estimatable."“estimatable.” In reaching a determination of the probability of an adverse ruling in respect of a matter, the Company typically consults outside experts. However, any such judgments reached regarding probability are subject to significant uncertainty. The Company may, in fact, obtain an adverse ruling in a matter that it did not consider a "probable"“probable” loss and which, therefore, was not accrued for in its financial statements. Additionally, facts and circumstances in respect of a matter can change causing key assumptions that were used in previous assessments of a matter to change. It is possible that amounts at risk in respect of one matter may be “traded off” against amounts under negotiations in a separate matter. Further, in estimating the amount of any loss, in many instances a single estimation of the loss may not be possible. Rather, the Company may only be able to estimate a range forof possible losses. In such event, GAAP requires that a liability be established for at least the minimum end of the range. Therange assuming that there is no other amount which is more likely to occur.
During the period2002-2005, the Company has had two potentially material contingent obligations that were/are subject to significant uncertainty and variability in their outcome: (a) the USWA'sUnited Steelworkers of America’s (“USWA”) ULP claim, and (b) the net obligation in respect of asbestos-relatedpersonal injury-related matters. Both of these matters are discussed in Note 1211 of Notes to Consolidated Financial Statements.
As more fully discussed in Note 11 of Notes to Consolidated Financial Statements, and it is important that you read this note. As more fully discussed in Note 12, we have not accrued anyan amount in our December 31, 2002 financial statementsthe fourth quarter of 2004 in respect of the USWA ULP mattermatter. We did not accrue any amount prior to the


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fourth quarter of 2004 as we dodid not consider the contingent loss to be "probable." The“probable.” Our assessment had been that the possible range of loss in this matter is in the $100.0 millionwas anywhere from zero to $250.0 million range based on the proof of claims filed (and other information provided) by the NLRBNational Labor Relations Board (“NLRB”) and USWA in connection with the Company'sCompany’s and KACC'sKACC’s reorganization proceedings. This matter isWhile the Company continues to believe that the ULP charges were without merit, during January 2004, the Company agreed to allow a claim in favor of the USWA in the amount of $175.0 million as a compromise and in return for the USWA agreeing to substantially reduceand/or eliminate certain benefit payments as more fully discussed in Note 11 of Notes to Consolidated Financial Statements. However, this settlement was not currently stayedrecorded at that time as it was still subject to Court approval. The settlement was ultimately approved by the Cases. However,Court in February 2005 and, as previously stated, seeinga result of the contingency being removed with respect to this matteritem (which arose prior to its ultimate outcome could take several years. Further, any amounts ultimately determined bythe December 31, 2004 balance sheet date), a court to be payable in this matter will be dealt withnon-cash charge of $175.0 million was reflected in the overall context of the Debtors' plan of reorganization and will be subject to compromise. Accordingly, any payments that may ultimately be required in respect of this matter would only be paid upon or after the Company's emergence from the Cases. Company’s consolidated financial statements at December 31, 2004.
Also, as more fully discussed in Note 12,11 of Notes to Consolidated Financial Statements, KACC is one of many defendants in personal injury claims by large number of persons who assert that their injuries were caused by, among other things, exposure to asbestos during, or as a result of, their employment or association with KACC or by exposure to products containing asbestos last produced or sold by KACC more than 20 years ago. The Company has also previously disclosed that certain other personal injury claims had been filed in respect of alleged pre-Filing Date exposure to silica and coal tar pitch volatiles. Due to the Cases, existing lawsuits in respect of all such personal injury claims are stayed and new lawsuits cannot be commenced against us or KACC. It is difficult to predict the number of claims that will ultimately be made against KACC or the settlement value of such claims. As ofOur December 31, 2002, KACC had recorded an obligation2005, balance sheet includes a liability for approximately $610.0estimated asbestos-related costs of $1,115.0 million, in respect of pending and anwhich represents the Company’s estimate of possible future asbestos claims through 2011.the minimum end of a range of costs. The Company did not accrue for amounts past 2011 becauseupper end of the Company’s estimate of costs is approximately $2,400.0 million and the Company believedis aware that significant uncertainty existed in trying to estimatecertain constituents have asserted that they believe that actual costs may exceed the top end of the Company’s estimated range, by perhaps a material amount. As a part of any plan of reorganization it is likely that an estimation of KACC’s entire asbestos-related liability may occur. Any such amounts. However, itestimation will likely result from negotiations between the Company and key creditor constituencies or an estimation process overseen by the Court. It is possible that any resulting estimate of KACC’s asbestos-related liability resulting from either process could exceed, perhaps significantly, the liability amounts reflected in the Company’s consolidated financial statements.
We believe KACC has insurance coverage for a different numbersubstantial portion of claimssuch asbestos-related costs. Accordingly, our December 31, 2005 balance sheet includes a long-term receivable for estimated insurance recoveries of $965.5 million. We believe that recovery of this amount is probable and additional amounts may be recoverable in the future if additional liability is ultimately determined to exist. However, we cannot assure you that all such amounts will be made during the ten-year periodcollected. The timing and that the settlement amounts during this period may differ and that thisamount of future recoveries from KACC’s insurance carriers will cause the actual amounts to differ materially from the Company's estimate. Further, the Company expects that, during its reorganization process, an estimate will have to be made in respect of its exposure to asbestos-related claims after 2011 and that such amounts could be substantial. Due to the Cases, holders of asbestos claims are stayed from continuing to prosecute pending litigation and from commencing new lawsuits against the Debtors. However, duringdepend on the pendency of the Cases KACC expects additional asbestos claims will be asserted as partand on the resolution of disputes regarding coverage under the claims process. A separate creditors' committee representingapplicable insurance policies. Over the interestspast several years, the Company has received a number of the asbestos claimants has been appointed. The Debtors' obligations with respect to present and future asbestos claims will be resolved pursuant to a plan of reorganization. The Company believes that KACC has insurance coveragerulings in respect of its asbestos-related exposures andinsurance related litigation that substantial recoveries in this regard are probable. At December 31, 2002, KACC had recorded a receivable for approximately $484.0 million in respect of expected insurance recoveries related to existing claims and the estimate future claims over a ten-year period. However, the actual amount of insurance recoveries may differ fromit believes supports the amount recorded andreflected on the amount of such differences could be material.balance sheet. The trial court may hear additional issues from time to time. Further, depending on the amount of asbestos-related claims ultimately determined to exist, (including those in the periods after 2011), it is possible that the amount of such claims could exceed the amount of additional insurance recoveries available. Additionally, the Company continues to discuss terms for possible settlements with certain insurers that would establish payment obligations of the insurers to the personal injury trusts discussed more fully in Note 1 of Notes to Consolidated Financial Statements. Given uncertainties about the timing of the insurance-related cash flows (as well as the related liability amounts) such amounts, as previously disclosed have been recorded in nominal terms. Settlement amounts may be different from the face amount of the policies, which are stated in nominal terms. Settlement amounts may be affected by, among other things, the present value of possible cash receipts versus the potential obligation of the insurers to pay over time, which could impact the amount of receivables recorded. An example of such possible settlements are the conditional settlements discussed in Note 11 of Notes to Consolidated Financial Statements.


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Any adjustments ultimately deemed to be required as a result of the reevaluation of KACC’s asbestos-related liabilities or estimated insurance recoveries could have a material impact on the Company’s future financial statements. However, under an agreed term sheet, all of the Company’s personal injury — related obligations together with the benefits of its insurance policies and certain other consideration are to be transferred into one or more trusts at emergence.
See Note 1211 of Notes to Consolidated Financial Statements for a more complete discussion of these matters.
3. The Company'sCompany’s judgments and estimates in respect of its employee benefit plans.
Pension and post-retirement medical obligations included in the consolidated balance sheet are based on assumptions that are subject to variation fromyear-to-year. Such variations can cause the Company'sCompany’s estimate of such obligations to vary significantly. Restructuring actions (such as the indefinite curtailment of the Mead smelter) can also have a significant impact on such amounts.
For pension obligations, the most significant assumptions used in determining the estimated year-end obligation are the assumed discount rate and long-term rate of return ("LTRR"(“LTRR”) on pension assets. Since recorded pension obligations represent the present value of expected pension payments over the life of the plans, decreases in the discount rate (used to compute the present value of the payments) will cause the estimated obligations to increase. Conversely, an increase in the discount rate will cause the estimated present value of the obligations to decline. The LTRR on pension assets reflects the Company'sCompany’s assumption regarding what the amount of earnings will be on existing plan assets (before considering any future contributions to the plans). Increases in the assumed LTRR will cause the projected value of plan assets available to satisfy pension obligations to increase, yielding a reduced net pension obligation. A reduction in the LTRR reduces the amount of projected net assets available to satisfy pension obligations and, thus, causes the net pension obligation to increase.
For post-retirement obligations, the key assumptions used to estimate the year-end obligations are the discount rate and the assumptions regarding future medical costscost increases. The discount rate affects the post-retirement obligations in a similar fashion to that described above for pension obligations. As the assumed rate of increase in medical costs goes up, so does the net projected obligation. Conversely, if the rate of increase is assumed to be smaller, the projected obligation will decline. Please refer to
As more fully discussed in Note 109 of Notes to Consolidated Financial Statements, for information regarding the Company'scertain charges have been recorded in 2003 and 2004 in respect of changes in KACC’s pension and post-retirement obligations. Actual results may differbenefit plans. The PBGC has assumed responsibility for the three largest of the Company’s pension plans. Initially, the Company reflected the effects of these terminations based on the accounting methodologies for continuing plans. This resulted in charges of approximately $121.0 million in 2003 and another $155.0 million in 2004. This methodology was used to record these effects because there were arguments that the ultimate amount of liability could be higher or lower than that resulting from following GAAP for continuing plans, but the assumptions madeultimate outcome was unknown. Ultimately, in computingorder to advance the estimatedCases, our negotiations with the PBGC resulted in the Company ultimately agreeing to a settlement amount that exceeded the recorded liability by approximately $154.0 million. The settlement was contingent on Court approval. While Court approval was received in January 2005, a charge was reflected in the fourth quarter of 2004 for this settlement as the pension obligations to which the charge related existed at December 31, 2002 obligations2004. Pursuant to the agreement with the PBGC, the Company will continue to sponsor the Company’s remaining pension plans. In addition, as previously disclosed, the Company’s post-retirement medical plans were terminated during 2004 and were replaced with medical coverage through COBRA or the VEBAs. However, definitive, final termination of the previous post-retirement benefit plan was contingent on Court approval of the Intercompany Agreement, which was ultimately received in February 2005. As a result of the removal of the contingency, the Company reflected an approximately $312.5 million charge associated with the termination of the plan at December 31, 2004 as the liability for this existed at the balance sheet date. The amount of the charge relates to amounts previously deferred under GAAP for continuing plans.


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As more fully discussed in Note 11 of Notes to Consolidated Financial Statements, it is possible that certain remaining defined benefit pension plans could be terminated. If this were to happen, additional settlement charges in the range of $6.0 million to $7.0 million could be recorded, despite the fact that any such differences mayterminations would not be material. expected to have any adverse cash consequences to the Company or KACC.
While the amounts involved with the new/remaining plans are substantially less than the amounts in respect of the terminated plans (and thus subject to a lesser amount of expected volatility in amounts) they are, nonetheless, subject to the same sorts of changes and any such changes could be material to continuing operations. See Note 9 of Notes to Consolidated Financial Statements regarding the Company’s pension and post-retirement obligations.
4. The Company's judgmentCompany’s judgments and estimates in respect to environmental commitments and contingencies.
The Company, KACC and KACCKACC’s subsidiaries are subject to a number of environmental laws and regulations, ("environmental laws"), to fines or penalties assessed for alleged breaches of the environmentalsuch laws and regulations, and to claims and litigation based upon such laws.laws and regulations. KACC currently is subject to a number of claims under the Comprehensive Environmental Response, Compensation and Liability Act of 1980, as amended by the Superfund Amendments Reauthorization Act of 1986 ("CERCLA"(“CERCLA”), and, along with certain other entities, has been named as a potentially responsible party for remedial costs at certain third-party sites listed on the National Priorities List under CERCLA.
Based on the Company'sCompany’s evaluation of these and other environmental matters, the Company has established environmental accruals, primarily related to potential solid waste disposal and soil and groundwater remediation matters. These environmental accruals represent the Company'sCompany’s estimate of costs (in nominal dollars without discounting) reasonably expected to be incurred on a going concern basis in the ordinary course of business based on presently enacted laws and regulations, currently available facts, existing technology, and the Company'sCompany’s assessment of the likely remediation action to be taken. However, making estimates of possible environmental remediation costs is subject to inherent uncertainties. As additional facts are developed and definitive remediation plans and necessary regulatory approvals for implementation of remediation are established or alternative technologies are developed, changes in these and other factors may result in actual costs exceeding the current environmental accruals.
An example of how environmental accruals could change is provided by the multi-site agreement discussed in Note 11 of Notes to Consolidated Financial Statements. Another example discussed in Note 11 of Notes to Consolidated Financial Statements is the agreements ultimately reached with the parties and approved by the Court in October 2004 pursuant to which KACC resolved certain environment obligations in return for cash payments totaling approximately $27.3 million. As a means of expediting the reorganization process and to assure treatment of the claims under a plan of reorganization that is favorable to the Debtors and their stakeholders, it may be in the best interests of the stakeholders for the Company to agree to claim amounts in excess of previous accruals, which were based on an ordinary course, going concern basis.
5. The Company’s judgments and estimates in respect of conditional asset retirement obligations
Companies are required to estimate incremental costs for special handling, removal and disposal costs of materials that may or will give rise to conditional asset retirement obligations (“CAROs”) and then discount the expected costs back to the current situationyear using a credit adjusted risk free rate. Under current accounting guidelines, liabilities and costs for CAROs must be recognized in a Company’s financial statements even if it is unclear when or if the CARO may/will be triggered. If it is unclear when or if a CARO will be triggered, companies are required to use probability weighting for possible timing scenarios to determine the probability weighted amounts that should be recognized in the company’s financial statements. As more fully discussed in Note 2 of KACC's Mead smelter. KACCNotes to Consolidated Financial Statements, the Company has evaluated its exposures to CAROs and determined that it has CAROs at several of its fabricated products facilities. The vast majority of such CAROs consist of incremental costs that would be associated with the removal and disposal of asbestos (all of which is believed to be fully contained and encapsulated within walls, floors, ceilings or piping) of certain of the older plants if such plants were to undergo major renovation or be demolished. No plans currently exist for any such renovation or demolition of such facilities and the Company’s current assessment is that the most probable


40


scenarios are that no such CARO would be triggered for 20 or more years, if at all. Nonetheless, the Company has recorded an estimated CARO liability of approximately $2.7 million at December 31, 2005 and such amount will increase substantially over time.
The estimation of CAROs is subject to a number of inherent uncertainties including: (a) the timing of when any such CARO may be incurred, (b) the ability to accurately identify all materials that may require special handling, treatment, etc. (c) the ability to reasonably estimate the total incremental special handling and other costs, (d) the ability to assess the relative probability of different scenarios which could give rise to a CARO, and (e) other factors outside a company’s control including changes in regulations, costs, interest rates, etc. As such, actual costs and the timing of such costs may vary significantly from the estimates, judgments, and probable scenarios considered by the Company, which could, in turn, have a material impact on the Company’s future financial statements.
Contractual Obligations and Commercial Commitments
The following summarizes the Company’s significant contractual obligations at December 31, 2005 (dollars in millions):
                     
     Payments Due in 
     Less Than
  2-3
  4-5
  More Than
 
Contractual Obligations
 Total  1 Year  Years  Years  5 Years 
 
Long-term debt, including capital lease of $.8(a) $2.3  $1.1  $1.2  $  $ 
Operating leases  7.4   2.6   3.1   1.6   .1 
                     
Total cash contractual obligations $9.7  $3.7  $4.3  $1.6  $.1 
                     
(a)See Note 7 of Notes to Consolidated Financial Statements for information in respect of long-term debt. Long-term debt obligations exclude debt subject to compromise of approximately $847.6 million, which amounts will be dealt with in connection with a plan of reorganization. See Notes 1 and 7 of Notes to Consolidated Financial Statements for additional information about debt subject to compromise.
The following paragraphs summarize the Company’s off-balance sheet arrangements.
As of December 31, 2005, outstanding letters of credit under the DIP Facility were approximately $17.8 million, substantially all of which expire within approximately twelve months. The letters of credit relate primarily to insurance, environmental and other activities.
The Company has agreements to supply alumina to and purchase aluminum from Anglesey, a 49%-owned aluminum smelter in Holyhead, Wales. Both the alumina sales agreement and primary aluminum purchase agreement are tied to primary aluminum prices.
The Company, in March 2005, announced the indefinite curtailmentimplementation of the Mead smelternew salaried and hourly defined contribution savings plans. The salaried plan was implemented retroactive to January 1, 2004 and the hourly plan was implemented retroactive to May 31, 2004.
Pursuant to the terms of the new defined contribution savings plan, KACC will be required to make annual contributions into the Steelworkers Pension Trust on the basis of one dollar per USWA employee hour worked at two facilities. KACC will also be required to make contributions to a defined contribution savings plan for active USWA employees that will range from eight hundred dollars to twenty-four hundred dollars per employee per year, depending on the employee’s age. Similar defined contribution savings plans have been established for non-USWA hourly employees subject to collective bargaining agreements. The Company currently estimates that contributions to all such plans will range from $3.0 million to $6.0 million per year.
The new defined contribution savings plan for salaried employees provides for a match of certain contributions made by such employees plus a contribution of between 2% and 10% of their salary depending on their age and years of service.


41


The amount related to the retroactive implementation of the defined contribution savings plans ($5.9 million) was paid in January 2003.July 2005.
In September 2005, the Company and the USWA amended the collective bargaining agreement entered into during the second quarter of 2005 to provide, among other things, for the Company to contribute per employee amounts to the Steelworkers’ Pension Trust totaling approximately $.9. The Mead smelteramendment was approved by the Court and such amount was recorded in the fourth quarter of 2005. This amount was paid in the first quarter of 2006.
As a replacement for the Company’s current postretirement benefit plans, the Company agreed to contribute certain amounts to one or more VEBAs. Such contributions are to include:
• An amount not to exceed $36.0 million and payable on emergence from the Chapter 11 proceedings so long as the Company’s liquidity (i.e. cash plus borrowing availability) is at least $50.0 million after considering such payments. To the extent that less than the full $36.0 million is paid and the Company’s interests in Anglesey are subsequently sold, a portion of such sales proceeds, in certain circumstances, will be used to pay the shortfall.
• On an annual basis, 10% of the first $20.0 million of annual cash flow, as defined, plus 20% of annual cash flow, as defined, in excess of $20.0 million. Such annual payments shall not exceed $20.0 million and will also be limited (with no carryover to future years) to the extent that the payments do not cause the Company’s liquidity to be less than $50.0 million.
• Advances of $3.1 million in June 2004 and $1.9 million per month thereafter until the Company emerges from the Cases. Any advances made pursuant to such agreement will constitute a credit toward the $36.0 million maximum contribution due upon emergence.
On June 1, 2004, the Court approved an order making the agreements regarding pension and postretirement medical benefits effective on June 1, 2004 notwithstanding that the Intercompany Agreement was not effective as of that date. In October 2004, the Company entered into an amendment to the USWA agreement, which was approved by the Court in February 2005. As provided in the amendment, the Company will pay an additional contribution of $1.0 million in excess of the originally agreed to $36.0 million contribution described above, which amount was paid in March 2005. Under the terms of the amended agreement, the Company is required to continue to make the monthly VEBA contributions as long as it remains in Chapter 11, even if the sum of such monthly payments exceeds the $37.0 million maximum amount discussed above. Any monthly amounts paid during the Chapter 11 process in excess of the $37.0 million limit will offset future variable contribution requirements post emergence. VEBA-related payments through December 31, 2005 totaled approximately $38.3 million.
As a part of the September 2005 agreement with the USWA discussed above, which was approved by the Court in October 2005, KACC has also agreed to provide advances of up to $8.5 million to the VEBA during the first two years after emergence from the Cases, if requested by the VEBA and subject to certain specified conditions. Any such advances would accrue interest at a market rate and would first reduce any required annual variable contributions. Any advanced amounts in excess of required variable contributions would, at KACC’s option, be repayable to KACC in cash, shares of new common stock of the emerging entity or a combination thereof.
In connection with the sale of the Gramercy facility and KJBC, the Company indemnified the buyer against losses suffered by the buyer that result from any breaches of certain seller representations and warranties up to $5.0 million, which amount has been recorded in long-term liabilities in the accompanying financial statements. The indemnity expires in October 2006. A claim for the full amount of the indemnity has been made. Such amount is fully accrued in the accompanying consolidated balance sheet.
During August 2005, the Company placed orders for certain equipment, furnaces,and/or services intended to augment the Company’s heat treat and aerospace capabilities at the Spokane, Washington facility in respect of which the Company became obligated for costs in the range of $75.0 million. Approximately $17.0 million of such costs were incurred in 2005. The balance will likely be incurred in 2006 and 2007, with the majority of such costs being incurred in 2006.
During the latter half of 2005, the Company entered into certain conditional settlement agreements with insurers under which the insurers agreed (in aggregate) to pay approximately $362.0 million in respect of


42


substantially all coverage under certain policies having a combined face value of approximately $443.0 million. The settlements, which were approved by the Court, have several conditions, including a legislative contingency and are only payable to the trust(s) being set up under the Kaiser Aluminum Amended Plan upon emergence. One set of insurers paid approximately $137.0 million into a separate escrow account in November 2005. If the Company does not emerge, the agreement is null and void and the funds (along with any interest that has accumulated) will be returned to the insurers. During December 2005, the Company entered into additional conditional insurance settlement agreements with an insurer under which the insurer agreed to pay approximately $13.0 million in respect of substantially all coverage under certain policies having a combined face value of approximately $16.0 million. The conditional terms and structures of these additional agreements were substantially the same as the disclosed terms of the earlier agreements except that certain of the settlement payments would be made to the applicable personal injury trust over time rather than in a lump sum (for example, assuming, among other things, an emergence in early to mid 2006, annual payments of approximately $2.1 million would be from 2006 through 2011). The additional conditional insurance settlement is subject to Court approval and, similar to the previous agreements, is null and void if the Company does not emerge from Chapter 11 pursuant to the terms of the Kaiser Aluminum Amended Plan.
During March 2006, the Company reached a conditional settlement agreement with another group of insurers under which the insurers would pay approximately $67.0 million in respect of certain policies having a combined face value of approximately $80.0 million. The conditional settlement, which has similar terms and conditions to the other conditional settlement agreement discussed above, is still pending Court approval. Negotiations with other insurers continue.
At emergence from Chapter 11, KACC will have to pay or otherwise provide for a material amount of claims. Such claims include accrued but unpaid professional fees, priority pension, tax and environmental claims, secured claims, and certain post-petition obligations (collectively, “Exit Costs”). The Company currently estimates that its Exit Costs will be in the range of $60.0 million to $80.0 million. KACC expects to fund such Exit Costs using the proceeds to be received under the Intercompany Agreement together with existing cash resources and borrowing availability under the Exit Financing facilities that are expected to remain curtailed indefinitely unless and until an appropriate combination of reduced power prices, higher primary aluminum prices and other factors occurs to make a restart commercially feasible. However, at some point inreplace the future, the Company may decide, due to economic conditions, foreign competition or other factors, to dispose of the facility. If, in connection with such hypothetical disposition the Company were required to dismantle, demolish or otherwise permanently close the Mead facility, the demolition and environmental remediation costs could be significant. While proceeds of a disposition might offset such costs, no assurances can be provided that receipts would fully or substantially offset the total costs of the environmental remediation costs. ITEM 7A. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK DIP Facility.
Item 7A.Quantitative and Qualitative Disclosures About Market Risk
The Company'sCompany’s operating results are sensitive to changes in the prices of alumina, primary aluminum, and fabricated aluminum products, and also depend to a significant degree upon the volume and mix of all products sold. As discussed more fully in Notes 2 and 1312 of Notes to Consolidated Financial Statements, KACC historically has utilized hedging transactions to lock-in a specified price or range of prices for certain products which it sells or consumes in its production process and to mitigate KACC'sKACC’s exposure to changes in foreign currency exchange rates. However, because the agreements underlying KACC's hedging positions provided that the counterparties to the hedging contracts could liquidate KACC's hedging positions if
Sensitivity
Primary Aluminum.  KACC’s share of primary aluminum production from Anglesey is approximately 150 million pounds annually. Because KACC filedpurchases alumina for reorganization, KACC chose to liquidate these positions in advance of the initial Filing Date. KACC has only completed limited hedging activities since the Filing Date (see below). The Company anticipates that, subject to prevailing economic conditions, it may enter into additional hedging transactions with respectAnglesey at prices linked to primary aluminum prices, natural gas and fuel oil prices and foreign currency valuesonly a portion of the Company’s net revenues associated with Anglesey are exposed to protectprice risk. The Company estimates the interestsnet portion of its constituents.share of Anglesey production exposed to primary aluminum price risk to be approximately 100 million pounds annually.
As stated above, the Company’s pricing of fabricated aluminum products is generally intended to lock-in a conversion margin (representing the value added from the fabrication process(es)) and to pass metal price risk on to its customers. However, no assurance can be given as to when or ifin certain instances the Company willdoes enter into firm price arrangements. In such additional hedging activities. SENSITIVITY Alumina and Primary Aluminum. Alumina andinstances, the Company does have price risk on its anticipated primary aluminum production in excess of internal requirements is sold in domestic and international markets, exposing the Company to commodity price opportunities and risks. KACC's hedging transactions are intended to provide price risk managementpurchase in respect of the customer’s order. Total fabricated products shipments during 2003, 2004 and 2005 for which the Company had price risk were (in millions of pounds) 97.6, 119.0 and 155.0, respectively.
During the last three years, the Company’s net exposure of earnings resulting from (i) anticipated sales of alumina,to primary aluminum andprice risk at Anglesey substantially offset or roughly equaled the volume of fabricated products shipments with underlying primary aluminum price risk. As such, the Company considers its access to Anglesey production overall to be a “natural” hedge against any fabricated products firm metal-price risk. However, since the volume of fabricated products


43


shipped under firm prices may not match up on amonth-to-month basis with expected Anglesey-related primary aluminum shipments, the Company may use third party hedging instruments to eliminate any net remaining primary aluminum price exposure existing at any time.
At December 31, 2005, the fabricated products business held contracts for the delivery of fabricated aluminum products less (ii) expected purchasesthat have the effect of certain items, such as aluminum scrap, rolling ingot, and bauxite, whose prices fluctuate with thecreating price of primary aluminum. On average, before consideration of hedging activities, any fixed price contracts with fabricated aluminum products customers, variations in production and shipment levels, and timing issues related to price changes, the Company estimates that during 2003 each $.01 increase (decrease) in the market price per price-equivalent pound ofrisk on anticipated primary aluminum increases (decreases)purchases for the Company's annual pre-tax earnings byperiod 2006 — 2009 totaling approximately $5.0 million, based on recent operating levels. This decrease in pre-tax earnings(in millions of pounds): 2006: 123.0, 2007: 79.0, 2008: 56.0, and 2009: 44.0.
Foreign Currency.  KACC from prior periods of approximately $10.0 million per each $.01 change in market price per price-equivalent is duetime to the Valco potline curtailments. Foreign Currency. KACC enterstime will enter into forward exchange contracts to hedge material cash commitments for foreign currencies. KACC'sAfter considering the completed sales of the Company’s commodities interests, KACC’s primary foreign exchange exposure is related to KACC's Australian Dollar (A$) commitmentsthe Anglesey-related commitment that the Company funds in respect of activities associated with its 20.0%-owned affiliate, QAL.Great Britain Pound Sterling (“GBP”). The Company estimates that, before consideration of any hedging activities, a US $0.01 increase (decrease) in the value of the A$GBP results in an approximate $1.5$.5 million (decrease) increase in the Company'sCompany’s annual pre-tax operating income.
Energy.  KACC is exposed to energy price risk from fluctuating prices for natural gas, fuel oil and diesel oil consumed in the production process.gas. The Company estimates that each $1.00 change in natural gas prices (per mcf) impacts the Company'sCompany’s annual pre-tax operating results by approximately $20.0$4.0 million. Further, the Company estimates that each $1.00 change in fuel oil prices (per barrel) impacts the Company's pre-tax operating results by approximately $3.0 million.
KACC from time to time in the ordinary course of business enters into hedging transactions with major suppliers of energy and energy relatedenergy-related financial instruments. Duringinvestments. As of December 2002 and the first quarter of 2003, KACC purchased option contracts which cap the price that KACC would have to pay for 2.4 million barrels of fuel oil in 2003. This amount of fuel oil represents substantially all of KACC's exposure to fuel oil requirements for the second through fourth quarter of 2003. Based on an average January 2003 fuel oil price (per barrel) of approximately $30.0, the Company estimates the hedges would result in a net aggregate pre-tax increase to operating income of approximately $1.4 million in the first quarter of 2003. ITEM 8. FINANCIAL STATEMENTS31, 2005, there were no outstanding energy-related derivative contracts.


44


Item 8.Financial Statements and Supplementary Data
Page
Report of Independent Registered Public Accounting Firm46
Consolidated Balance Sheets47
Statements of Consolidated Income (Loss)48
Statements of Consolidated Stockholders’ Equity (Deficit) and Comprehensive Income (Loss)49
Statements of Consolidated Cash Flows50
Notes to Consolidated Financial Statements51
Quarterly Financial Data (Unaudited)100
Five-Year Financial Data102


45


KAISER ALUMINUM CORPORATION AND SUPPLEMENTARY DATA Independent Auditors' Report Copy of Report of Independent Public Accountants Consolidated Balance Sheets Statements of Consolidated Income (Loss) Statements of Consolidated Stockholders' Equity (Deficit) and Comprehensive Income (Loss) Statements of Consolidated Cash Flows Notes to Consolidated Financial Statements Quarterly Financial Data (Unaudited) Five-Year Financial Data Independent Auditors' Report - -------------------------------------------------------------------------------- SUBSIDIARY COMPANIES
(DEBTOR-IN-POSSESSION)
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Stockholders and the Board of Directors of Kaiser Aluminum Corporation:
We have audited the accompanying consolidated balance sheetsheets of Kaiser Aluminum Corporation (Debtor-In-Possession)(Debtor-In-Possession and subsidiary of MAXXAM Inc.) and subsidiaries as of December 31, 2002,2005 and 2004, and the related consolidated statements of income (loss), stockholders'stockholders’ equity (deficit) and comprehensive income (loss) and cash flows for each of the year then ended.three years in the period ended December 31, 2005. These financial statements are the responsibility of the Company'sCompany’s management. Our responsibility is to express an opinion on thesethe financial statements based on our audit. The consolidated financial statements of Kaiser Aluminum Corporation as of December 31, 2001 and for the years ended December 31, 2001 and 2000 were audited by other auditors who have ceased operations. In their report, dated April 10, 2002, those auditors expressed an unqualified opinion on those consolidated financial statements with an explanatory paragraph as to the Company's ability to continue as a going concern. audits.
We conducted our auditaudits in accordance with auditingthe standards generally accepted inof the United States of America.Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. The Company is not required to have, nor were we engaged to perform, an audit of its internal control over financial reporting. Our audit included consideration of internal control over financial reporting as a basis for designing audit procedures that are appropriate in the circumstances but not for the purpose of expressing an opinion on the effectiveness of the Company’s internal control over financial reporting. Accordingly, we express no such opinion. An audit also includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includesstatements, assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audit providesaudits provide a reasonable basis for our opinion.
In our opinion, such consolidated financial statements present fairly, in all material respects, the financial position of Kaiser Aluminum Corporation and subsidiaries as of December 31, 2002,2005 and 2004, and the results of their operations and their cash flows for each of the year thenthree years in the period ended December 31, 2005, in conformity with accounting principles generally accepted in the United States of America.
As discussed in Note 1, the Company and its wholly owned subsidiary, Kaiser Aluminum & Chemical Corporation ("KACC"(“KACC”), and certain of KACC'sKACC’s subsidiaries have filed for reorganization under Chapter 11 of the Federal Bankruptcy Code. The accompanying consolidated financial statements do not purport to reflect or provide for the consequences of the bankruptcy proceedings. In particular, such financial statements do not purport to show (a) as to assets, their realizable value on a liquidation basis or their availability to satisfy liabilities; (b) as to pre-petition liabilities, the amounts that may be allowed for claims or contingencies, or the status and priority thereof; (c) as to stockholder accounts, the effect of any changes that may be made in the capitalization of the Company; or (d) as to operations, the effect of any changes that may be made in its business.
As discussed in Note 2, in 2005, the Company adopted the provisions of Financial Accounting Standards Board (FASB) Interpretation No. 47, “Accounting for Conditional Asset Retirement Obligations — an interpretation of FASB Statement No. 143”, effective December 31, 2005.
The accompanying consolidated financial statements have been prepared assuming that the Company will continue as a going concern. As discussed in Notes 1 and 2, the action of filing for reorganization under Chapter 11 of the Federal Bankruptcy Code, losses from operations and stockholders'stockholders’ capital deficiency raise substantial doubt about itsthe Company’s ability to continue as a going concern. Management'sManagement’s plans concerning these matters are also discussed in Note 1. The financial statements do not include adjustments that might result from the outcome of this uncertainty.
/s/  DELOITTE & TOUCHE Houston, Texas LLP
Costa Mesa, California
March 28, 2003 COPY OF REPORT OF INDEPENDENT PUBLIC ACCOUNTANTS - -------------------------------------------------------------------------------- Kaiser Aluminum Corporation dismissed Arthur Andersen on April 30, 2002 and subsequently engaged Deloitte & Touche LLP as its independent auditors. The predecessor auditors' report appearing below is a copy of Arthur Andersen's previously issued opinion dated April 10, 2002. Since Kaiser Aluminum Corporation is unable to obtain a manually signed audit report, a copy of Arthur Andersen's most recent signed and dated report has been included to satisfy filing requirements, as permitted under Rule 2-02(e) of Regulation S-X. To the Stockholders and the Board of Directors of Kaiser Aluminum Corporation: We have audited the accompanying consolidated balance sheets of Kaiser Aluminum Corporation (a Delaware corporation) and subsidiaries as of December 31, 2001 and 2000, and the related statements of consolidated income (loss), stockholders' equity and comprehensive income (loss) and cash flows for each of the three years in the period ended December 31, 2001. These financial statements are the responsibility of the Company's management. Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits in accordance with auditing standards generally accepted in the United States. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion. In our opinion, the financial statements referred to above present fairly, in all material respects, the financial position of Kaiser Aluminum Corporation and subsidiaries as of December 31, 2001 and 2000, and the results of their operations and their cash flows for each of the three years in the period ended December 31, 2001, in conformity with accounting principles generally accepted in the United States. The accompanying consolidated financial statements have been prepared in accordance with generally accepted accounting principles applicable to a going concern which contemplate among other things, realization of assets and payment of liabilities in the normal course of business. As discussed in Note 1 to the consolidated financial statements, on February 12, 2002, the Company, its wholly owned subsidiary, Kaiser Aluminum & Chemical Corporation ("KACC") and certain of KACC's subsidiaries filed for reorganization under Chapter 11 of the United States Bankruptcy Code. This action raises substantial doubt about the Company's ability to continue as a going concern. The consolidated financial statements do not include any adjustments relating to the recoverability and classification of recorded asset amounts or the amount and classification of liabilities or the effects on existing stockholders' equity that may result from any plans, arrangements or other actions arising from the aforementioned proceedings, or the possible inability of the Company to continue in existence. ARTHUR ANDERSEN LLP Houston, Texas April 10, 2002 2006


46


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
CONSOLIDATED BALANCE SHEETS - -------------------------------------------------------------------------------- December 31, -------------------------- (In millions of dollars, except share amounts) 2002 2001 - ------------------------------------------------------------------------------- ------------ ----------- ASSETS Current assets: Cash and cash equivalents $ 78.7 $ 153.3 Receivables: Trade, less allowance for doubtful receivables of $11.0 and $7.0 103.1 124.1 Other 46.4 82.3 Inventories 254.9 313.3 Prepaid expenses and other current assets 33.5 86.2 ------------ ----------- Total current assets 516.6 759.2 Investments in and advances to unconsolidated affiliates 69.7 63.0 Property, plant, and equipment - net 1,009.9 1,215.4 Other assets 629.2 706.1 ------------ ----------- Total $ 2,225.4 $ 2,743.7 ============ =========== LIABILITIES AND STOCKHOLDERS' EQUITY (DEFICIT) Liabilities not subject to compromise - Current liabilities Accounts payable $ 130.6 $ 167.4 Accrued interest 2.9 35.4 Accrued salaries, wages, and related expenses 46.7 88.9 Accrued postretirement medical benefit obligation - current portion 60.2 62.0 Other accrued liabilities 64.2 223.3 Payable to affiliates 28.1 52.9 Long-term debt - current portion .9 173.5 ------------ ----------- Total current liabilities 333.6 803.4 Long-term liabilities 86.9 919.9 Accrued postretirement medical benefit obligation - 642.2 Long-term debt 42.7 700.8 ------------ ----------- 463.2 3,066.3 Liabilities subject to compromise 2,726.0 - Minority interests 121.8 118.5 Commitments and contingencies Stockholders' equity (deficit): Common stock, par value $.01, authorized 125,000,000 shares; issued and outstanding 80,386,563 and 80,698,066 shares .8 .8 Additional capital 539.9 539.1 Accumulated deficit (1,382.4) (913.7) Accumulated other comprehensive income (loss) (243.9) (67.3) ------------ ----------- Total stockholders' equity (deficit) (1,085.6) (441.1) ------------ ----------- Total $ 2,225.4 $ 2,743.7 ============ ===========
         
  December 31, 
  2005  2004 
  (In millions of dollars, except share amounts) 
 
ASSETS
Current assets:        
Cash and cash equivalents $49.5  $55.4 
Receivables:        
Trade, less allowance for doubtful receivables of $2.9 and $6.9  94.6   97.4 
Due from affiliate     8.0 
Other  6.9   5.6 
Inventories  115.3   105.3 
Prepaid expenses and other current assets  21.0   19.6 
Discontinued operations’ current assets     30.6 
         
Total current assets  287.3   321.9 
Investments in and advances to unconsolidated affiliate  12.6   16.7 
Property, plant, and equipment — net  223.4   214.6 
Restricted proceeds from sale of commodity interests     280.8 
Personal injury-related insurance recoveries receivable  965.5   967.0 
Goodwill  11.4   11.4 
Other assets  38.7   31.1 
Discontinued operations’ long-term assets     38.9 
         
Total $1,538.9  $1,882.4 
         
 
LIABILITIES AND STOCKHOLDERS’ EQUITY (DEFICIT)
Liabilities not subject to compromise —         
Current liabilities:        
Accounts payable $51.4  $51.8 
Accrued interest  1.0   .9 
Accrued salaries, wages, and related expenses  42.0   48.9 
Other accrued liabilities  55.2   73.7 
Payable to affiliate  14.8   14.7 
Long-term debt — current portion  1.1   1.2 
Discontinued operations’ current liabilities  2.1   57.7 
         
Total current liabilities  167.6   248.9 
Long-term liabilities  42.0   32.9 
Long-term debt  1.2   2.8 
Discontinued operations’ liabilities (liabilities subject to compromise)  68.5   26.4 
         
   279.3   311.0 
Liabilities subject to compromise  4,400.1   3,954.9 
Minority interests  .7   .7 
Commitments and contingencies        
Stockholders’ equity (deficit):        
Common stock, par value $.01, authorized 125,000,000 shares; issued and outstanding 79,671,531 and 79,680,645 shares  .8   .8 
Additional capital  538.0   538.0 
Accumulated deficit  (3,671.2)  (2,917.5)
Accumulated other comprehensive income (loss)  (8.8)  (5.5)
         
Total stockholders’ equity (deficit)  (3,141.2)  (2,384.2)
         
Total $1,538.9  $1,882.4 
         
The accompanying notes to consolidated financial statements are an integral part of these statements.


47


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
STATEMENTS OF CONSOLIDATED INCOME (LOSS) - -------------------------------------------------------------------------------- Year Ended December 31, --------------------------------------- (In millions of dollars, except share and per share amounts) 2002 2001 2000 - ------------------------------------------------------------------------- ----------- ----------- ----------- Net sales $ 1,469.6 $ 1,732.7 $ 2,169.8 ----------- ----------- ----------- Costs and expenses: Cost of products sold 1,408.2 1,638.4 1,891.4 Depreciation and amortization 91.5 90.2 76.9 Selling, administrative, research and development, and general 124.7 102.8 104.1 Non-recurring operating charges (benefits), net 251.2 (163.6) (41.9) ----------- ----------- ----------- Total costs and expenses 1,875.6 1,667.8 2,030.5 ----------- ----------- ----------- Operating income (loss) (406.0) 64.9 139.3 Other income (expense): Interest expense (excluding unrecorded contractual interest expense of $84.0 in 2002) (20.7) (109.0) (109.6) Reorganization items (33.3) - - Gain on sale of interest in QAL - 163.6 - Other - net .4 (32.8) (4.3) ----------- ----------- ----------- Income (loss) before income taxes and minority interests (459.6) 86.7 25.4 Provision for income taxes (14.9) (550.2) (11.6) Minority interests 5.8 4.1 3.0 ----------- ----------- ----------- Net income (loss) $ (468.7) $ (459.4) $ 16.8 =========== =========== =========== Earnings (loss) per share: Basic/Diluted $ (5.82) $ (5.73) $ .21 =========== =========== =========== Weighted average shares outstanding (000): Basic 80,578 80,235 79,520 =========== =========== =========== Diluted 80,578 80,235 79,523 =========== =========== ===========
             
  Year Ended December 31, 
  2005  2004  2003 
  (In millions of dollars, except share and per share amounts) 
 
Net sales $1,089.7  $942.4  $710.2 
             
Costs and expenses:            
Cost of products sold  951.1   852.2   681.2 
Depreciation and amortization  19.9   22.3   25.7 
Selling, administrative, research and development, and general  50.9   92.3   92.5 
Other operating charges, net  8.0   793.2   141.6 
             
Total costs and expenses  1,029.9   1,760.0   941.0 
             
Operating income (loss)  59.8   (817.6)  (230.8)
Other income (expense):            
Interest expense (excluding unrecorded contractual interest expense of $95.0 in 2005, 2004 and 2003)  (5.2)  (9.5)  (9.1)
Reorganization items  (1,162.1)  (39.0)  (27.0)
Other — net  (2.4)  4.2   (5.2)
             
Loss before income taxes and discontinued operations  (1,109.9)  (861.9)  (272.1)
Provision for income taxes  (2.8)  (6.2)  (1.5)
             
Loss from continuing operations  (1,112.7)  (868.1)  (273.6)
             
Discontinued operations:            
Loss from discontinued operations, net of income taxes, including minority interests  (2.5)  (5.3)  (514.7)
Gain from sale of commodity interests  366.2   126.6    
             
Income (loss) from discontinued operations  363.7   121.3   (514.7)
             
Cumulative effect on years prior to 2005 of adopting accounting for conditional asset retirement obligations  (4.7)      
             
Net loss $(753.7) $(746.8) $(788.3)
             
Earnings (loss) per share — Basic/Diluted:            
Loss from continuing operations $(13.97) $(10.88) $(3.41)
             
Income (loss) from discontinued operations $4.57  $1.52  $(6.42)
             
Loss from cumulative effect on years prior to 2005 of adopting accounting for conditional asset retirement obligations $(.06) $  $ 
             
Net loss $(9.46) $(9.36) $(9.83)
             
Weighted average shares outstanding (000):            
Basic/Diluted  79,675   79,815   80,175 
             
The accompanying notes to consolidated financial statements are an integral part of these statements.


48


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)

STATEMENTS OF CONSOLIDATED STOCKHOLDERS'STOCKHOLDERS’ EQUITY (DEFICIT) AND
COMPREHENSIVE INCOME (LOSS) - -------------------------------------------------------------------------------- (In millions of dollars) - -------------------------------------------------------------------------------- Accumulated Other Common Additional Accumulated Comprehensive Stock Capital Deficit Income (Loss) Total ---------------- ---------------- -------------- ---------------- ----------- BALANCE, December 31, 1999 $ .8 $ 536.8 $ (471.1) $ (1.2) $ 65.3 Net income - - 16.8 - 16.8 Minimum pension liability adjustment, net of income tax benefit of $.4 - - - (.6) (.6) ----------- Comprehensive income - - - - 16.2 Incentive plan accretion - .7 - - .7 ---------------- ---------------- -------------- ---------------- ----------- BALANCE, December 31, 2000 .8 537.5 (454.3) (1.8) 82.2 Net loss - - (459.4) - (459.4) Minimum pension liability adjustment, net of income tax benefit of $38.0 - - - (64.5) (64.5) Adjustment of valuation allowances for net deferred income tax assets provided in respect of items reflected in Other comprehensive income (loss) - - - (25.0) (25.0) Unrealized net gain in value of derivative instruments arising during the year, net of income tax provision of $19.4 - - - 33.1 33.1 Reclassification adjustment for net realized gains on derivative instruments included in net loss, net of income tax benefit of $5.8 - - - (10.9) (10.9) Cumulative effect of accounting change, net of income tax provision of $.5 - - - 1.8 1.8 ----------- Comprehensive income (loss) (524.9) Incentive plan and restricted stock accretion - 1.6 - - 1.6 ---------------- ---------------- -------------- ---------------- ----------- BALANCE, December 31, 2001 .8 539.1 (913.7) (67.3) (441.1) Net loss - - (468.7) - (468.7) Minimum pension liability adjustment - - - (136.6) (136.6) Unrealized net decrease in value of derivative instruments arising during the year prior to settlement - - - (12.1) (12.1) Reclassification adjustment for net realized gains on derivative instruments included in net loss, net - - - (27.9) (27.9) ----------- Comprehensive income (loss) - - - - (645.3) Incentive plan accretion - .8 - - .8 ---------------- ---------------- -------------- ---------------- ----------- BALANCE, December 31, 2002 $ .8 $ 539.9 $ (1,382.4) $ (243.9) $ (1,085.6) ================ ================ ============== ================ ===========
                     
           Accumulated
    
           Other
    
           Comprehensive
    
  Common
  Additional
  Accumulated
  Income
    
  Stock  Capital  Deficit  (Loss)  Total 
  (In millions of dollars) 
 
BALANCE, December 31, 2002 $.8  $539.9  $(1,382.4) $(243.9) $(1,085.6)
Net loss        (788.3)     (788.3)
Minimum pension liability adjustment           138.6   138.6 
Unrealized net decrease in value of derivative instruments arising during the year           (1.6)  (1.6)
Reclassification adjustment for net realized gains on derivative instruments included in net loss           (1.0)  (1.0)
                     
Comprehensive income (loss)                  (652.3)
Restricted stock cancellations     (1.0)        (1.0)
Restricted stock accretion     .2         .2 
                     
BALANCE, December 31, 2003  .8   539.1   (2,170.7)  (107.9)  (1,738.7)
Net loss        (746.8)     (746.8)
Minimum pension liability adjustment           97.9   97.9 
Unrealized net increase in value of derivative instruments arising during the year           2.1   2.1 
Reclassification adjustment for net realized losses on derivative instruments included in net loss           2.4   2.4 
                     
Comprehensive income (loss)                  (644.4)
Restricted stock cancellations     (1.1)        (1.1)
                     
BALANCE, December 31, 2004  .8   538.0   (2,917.5)  (5.5)  (2,384.2)
Net loss        (753.7)     (753.7)
Minimum pension liability adjustment           (3.2)  (3.2)
Unrealized net decrease in value of derivative instruments arising during the year           (.3)  (.3)
Reclassification adjustment for net realized losses on derivative instruments included in net loss           .2   .2 
                     
Comprehensive income (loss)                  (757.0)
                     
BALANCE, December 31, 2005 $.8  $538.0  $(3,671.2) $(8.8) $(3,141.2)
                     
The accompanying notes to consolidated financial statements are an integral part of these statements.


49


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)

STATEMENTS OF CONSOLIDATED CASH FLOWS - -------------------------------------------------------------------------------- Year Ended December 31, ----------------------------------------------- (In millions of dollars) 2002 2001 2000 - --------------------------------------------------------------------------------- -------------- -------------- ------------ Cash flows from operating activities: Net income (loss) $ (468.7) $ (459.4) $ 16.8 Adjustments to reconcile net income (loss) to net cash (used) provided by operating activities: Depreciation and amortization (including deferred financing costs of $3.9, $5.1 and $4.4, respectively) 95.4 95.3 81.3 Non-cash charges for reorganization items, non-recurring operating items and other 257.0 41.7 63.3 Gains - sale of real estate and miscellaneous equipment in 2002, sale of QAL interest and real estate in 2001 and real estate in 2000 (3.8) (173.6) (39.0) Equity in (income) loss of unconsolidated affiliates, net of distributions (8.0) 1.1 13.1 Minority interests (5.8) (4.1) (3.0) Decrease (increase) in trade and other receivables 58.0 226.0 (168.8) Decrease in inventories, excluding LIFO adjustments and non-recurring items 31.1 66.7 125.8 Decrease in prepaid expenses and other current assets 46.5 23.2 20.8 Increase (decrease) in accounts payable (associated with operating activities) and accrued interest 20.5 (39.1) (29.7) (Decrease) increase in payable to affiliates and other accrued liabilities (67.8) (48.5) 68.9 (Decrease) increase in accrued and deferred income taxes (24.4) 521.8 (10.2) Net cash impact of changes in long-term assets and liabilities 32.4 (12.5) (69.4) Other (12.0) 11.2 13.2 -------------- -------------- ------------ Net cash (used) provided by operating activities (49.6) 249.8 83.1 -------------- -------------- ------------ Cash flows from investing activities: Capital expenditures (including $78.6 and $239.1 in 2001 and 2000, respectively, related to the Gramercy facility) (47.6) (148.7) (296.5) (Decrease) increase in accounts payable - Gramercy-related capital expenditures - (34.6) 34.6 Gramercy-related property damage insurance recoveries - - 100.0 Net proceeds from dispositions: Oxnard facility, equipment and other in 2002, QAL interest and real estate in 2001 and various real estate in 2000 31.4 171.6 66.9 Other - 2.4 .2 -------------- -------------- ------------ Net cash used by investing activities (16.2) (9.3) (94.8) -------------- -------------- ------------ Cash flows from financing activities: Incurrence of financing costs (8.8) - (.4) (Repayments) borrowings under credit agreement, net - (30.4) 20.0 Repayments of other debt - (74.7) (2.9) Redemption of minority interests' preference stocks - (5.5) (2.8) -------------- -------------- ------------ Net cash (used) provided by financing activities (8.8) (110.6) 13.9 -------------- -------------- ------------ Net (decrease) increase in cash and cash equivalents during the year (74.6) 129.9 2.2 Cash and cash equivalents at beginning of year 153.3 23.4 21.2 -------------- -------------- ------------ Cash and cash equivalents at end of year $ 78.7 $ 153.3 $ 23.4 ============== ============== ============ Supplemental disclosure of cash flow information: Interest paid, net of capitalized interest of $1.2, $3.5 and $6.5 $ 5.4 $ 106.0 $ 105.3 Income taxes paid 37.5 52.1 19.6
             
  Year Ended December 31, 
  2005  2004  2003 
  (In millions of dollars) 
 
Cash flows from operating activities:            
Net loss $(753.7) $(746.8) $(788.3)
Less net income (loss) from discontinued operations  363.7   121.3   (514.7)
             
Net loss from continuing operations, including loss from cumulative effect of adopting change in accounting in 2005  (1,117.4)  (868.1)  (273.6)
Adjustments to reconcile net loss from continuing operations to net cash used by continuing operations            
Non-cash charges in reorganization items in 2005 and other operating charges in 2004 and 2003  1,131.5   805.3   161.7 
Depreciation and amortization (including deferred financing costs of $4.4, $5.8 and $4.7, respectively)  24.3   28.1   30.4 
Loss from cumulative effect on years prior to 2005 of adopting accounting for conditional asset retirement obligations  4.7       
Gains — sale of real estate in 2005; sale of Tacoma facility in 2003  (.2)     (14.5)
Equity in (income) loss of unconsolidated affiliates, net of distributions  1.5   (4.0)  1.0 
Decrease (increase) in trade and other receivables  9.3   (30.5)  (13.3)
(Increase) decrease in inventories, excluding LIFO adjustments and other non-cash operating items  (9.4)  (24.5)  10.7 
(Increase) decrease in prepaid expenses and other current assets     .8   3.1 
(Decrease) increase in accounts payable and accrued interest  (2.4)  16.4   8.1 
(Decrease) increase in other accrued liabilities  (15.0)  (18.6)  9.8 
Increase in payable to affiliates  .1   3.3   .2 
(Decrease) increase in accrued and deferred income taxes  (4.3)  1.7   (4.1)
Net cash impact of changes in long-term assets and liabilities  (25.0)  (11.5)  27.1 
Net cash provided (used) by discontinued operations  17.9   64.0   (29.5)
Other  1.3   (.4)  (4.0)
             
Net cash provided (used) by operating activities  16.9   (38.0)  (86.9)
             
Cash flows from investing activities:            
Capital expenditures  (31.0)  (7.6)  (8.9)
Net proceeds from dispositions: real estate in 2005, real estate and equipment in 2004, primarily Tacoma facility and interests in office building complex in 2003  .9   2.3   83.0 
Net cash provided (used) by discontinued operations; primarily proceeds from sale of commodity interests in 2005 and 2004 and Alpart-related capital expenditures in 2003  401.4   356.7   (25.0)
             
Net cash provided by investing activities  371.3   351.4   49.1 
             
Cash flows from financing activities:            
Financing costs, primarily DIP Facility related  (3.7)  (2.4)  (4.1)
Repayment of debt  (1.7)      
Increase in restricted cash  (1.5)      
Net cash used by discontinued operations: primarily increase in restricted cash in 2005 and increase in restricted cash and payment of Alpart CARIFA loan of $14.6 in 2004  (387.2)  (291.1)   
             
Net cash used by financing activities  (394.1)  (293.5)  (4.1)
             
Net (decrease) increase in cash and cash equivalents during the year  (5.9)  19.9   (41.9)
Cash and cash equivalents at beginning of year  55.4   35.5   77.4 
             
Cash and cash equivalents at end of year $49.5  $55.4  $35.5 
             
Supplemental disclosure of cash flow information:            
Interest paid, net of capitalized interest of $.6, $.1, and $.2 $.7  $3.8  $4.0 
Less interest paid by discontinued operations, net of capitalized interest of $.9 in 2003     (.9)  (1.2)
             
  $.7  $2.9  $2.8 
             
Income taxes paid $22.3  $10.7  $46.1 
Less income taxes paid by discontinued operations  (18.9)  (10.7)  (41.3)
             
  $3.4  $  $4.8 
             
The accompanying notes to consolidated financial statements are an integral part of these statements.


50


1.  REORGANIZATION PROCEEDINGS Reorganization Proceedings
Background.  Kaiser Aluminum Corporation ("Kaiser"(“Kaiser”, “KAC” or the "Company"“Company”), its wholly owned subsidiary, Kaiser Aluminum & Chemical Corporation ("KACC"(“KACC”), and 24 of KACC'sKACC’s subsidiaries have filed separate voluntary petitions in the United States Bankruptcy Court for the District of Delaware (the "Court"“Court”) for reorganization under Chapter 11 of the United States Bankruptcy Code (the "Code"“Code”); the Company, KACC and 15 of KACC'sKACC’s subsidiaries (the "Original Debtors"“Original Debtors”) filed in the first quarter of 2002 and nine additional KACC subsidiaries (the "Additional Debtors"“Additional Debtors”) filed in the first quarter of 2003. In December 2005, four of the KACC subsidiaries were dissolved pursuant to two separate plans of liquidation as more fully discussed below. The Company, KACC and the remaining 20 KACC subsidiaries continue to manage their businesses in the ordinary course asdebtors-in-possession subject to the control and administration of the Court. The Original Debtors and Additional Debtors are collectively referred to herein as the "Debtors"“Debtors” and the Chapter 11 proceedings of these entities are collectively referred to herein as the "Cases."“Cases” and the Company, KACC and the remaining 20 KACC subsidiaries are collectively referred to herein as the “Reorganizing Debtors.” For purposes of this Report, the term "Filing Date" shall mean,“Filing Date” means, with respect to any particular Debtor, the date on which such Debtor filed its Case. None of KACC's KACC’snon-U.S. joint ventures arewere included in the Cases. The Cases are being jointly administered. The Debtors are managing their businesses in the ordinary course as debtors-in-possession subject to the control and administration of the Court. Original Debtors.
During the first quarter of 2002, the Original Debtors filed separate voluntary petitions for reorganization. The wholly owned subsidiaries of KACC included in such filings were: Kaiser Bellwood Corporation (“Bellwood”), Kaiser Aluminium International, Inc. (“KAII”), Kaiser Aluminum Technical Services, Inc. (“KATSI”), Kaiser Alumina Australia Corporation (“KAAC”) (and its wholly owned subsidiary, Kaiser Finance Corporation)Corporation (“KFC”)) and ten other entities with limited balances or activities.
The necessity for filingOriginal Debtors found it necessary to file the Cases by the Original Debtors was attributable to theprimarily because of liquidity and cash flow problems of the Company and its subsidiaries arisingthat arose in late 2001 and early 2002. The Company was facing significant near-term debt maturities at a time of unusually weak aluminum industry business conditions, depressed aluminum prices and a broad economic slowdown that was further exacerbated by the events of September 11, 2001. In addition, the Company had become increasingly burdened by asbestos litigation (see Note 12) and growing legacy obligations for retiree medical and pension costs (see Note 10).costs. The confluence of these factors created the prospect of continuing operating losses and negative cash flow,flows, resulting in lower credit ratings and an inability to access the capital markets.
On January 14, 2003, the Additional Debtors filed separate voluntary petitions for reorganization. The wholly owned subsidiaries included in such filings were: Kaiser Bauxite Company (“KBC”), Kaiser Jamaica Corporation (“KJC”), Alpart Jamaica Inc. (“AJI”), Kaiser Aluminum & Chemical of Canada Limited (“KACOCL”) and five other entities with limited balances or activities. Ancillary proceedings in respect of KACOCL and two Additional Debtors were also commenced in Canada simultaneously with the January 14, 2003 filings.
The Cases filed by the Additional Debtors were commenced, among other reasons, to protect the assets held by these Debtors against possible statutory liens that might have arisen and been enforced by the Pension Benefit Guaranty Corporation (“PBGC”) primarily as a result of the Company’s failure to meet a $17.0 accelerated funding requirement to its salaried employee retirement plan in January 2003 (see Note 9 for additional information regarding the accelerated funding requirement). The filing of the Cases by the Additional Debtors had no impact on the Company’sday-to-day operations.
The outstanding principal of, and accrued interest on, all debt of the Original Debtors became immediately due and payable upon commencement of the Cases. However, the vast majority of the claims in existence at the Filing Date (including claims for principal and accrued interest and substantially all legal proceedings) are stayed (deferred) during the pendency of the Cases. In connection with the filing of the Original Debtors'Debtors’ Cases, the Court, upon motion by the Original Debtors, authorized the Original Debtors to pay or otherwise honor certain unsecured pre-Filingpre- Filing Date claims, including employee wages and benefits and customer claims in the ordinary course of business, subject to certain limitations. In July 2002, the Court also issued a final order authorizing the Company to fund the cash requirements of its foreign joint ventures in the ordinary course of business limitations


51


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

and to continue using the Company'sCompany’s existing cash management systems. The OriginalReorganizing Debtors also have the right to assume or reject executory contracts existing prior to the Filing Date, subject to Court approval and certain other limitations. In this context, "assumption"“assumption” means that the OriginalReorganizing Debtors agree to perform their obligations and cure certain existing defaults under an executory contract and "rejection"“rejection” means that the OriginalReorganizing Debtors are relieved from their obligations to perform further under an executory contract and are subject only to a claim for damages for the breach thereof. Any claim for damages resulting from the rejection of ana pre-Filing Date executory contract is treated as a general unsecured claim in the Cases.
Case Administration.  Generally, pre-Filing Date claims, including certain contingent or unliquidated claims, against the Original Debtors will fall into two categories: secured and unsecured. Under the Code, a creditor'screditor’s claim is treated as secured only to the extent of the value of the collateral securing such claim, with the balance of such claim being treated as unsecured. Unsecured and partially secured claims do not accrue interest after the Filing Date. A fully secured claim, however, does accrue interest after the Filing Date until the amount due and owing to the secured creditor, including interest accrued after the Filing Date, is equal to the value of the collateral securing such claim. The amount and validity of pre-Filing Date contingent or unliquidated claims, although presently unknown, ultimately may be establishedbar dates (established by the Court or by agreement of the parties. As a result of the Cases, additional pre-Filing Date claims and liabilities may be asserted, some of which may be significant. In October 2002, the Court set January 31, 2003 as the last dateCourt) by which holders of pre-Filing Date claims against the Original Debtors (other than asbestos-related personal injury claims and certain hearing loss claims) could file their claims.claims have passed. Any holder of a claim that was required to file asuch claim by such bar date and did not do so may be barred from asserting such claim against any of the Original Debtors and, accordingly, may not be able to participate in any distribution in any of the Cases on account of such claim. Because theThe Company has not had sufficient time to analyzeyet completed its analysis of all of the proofs of claim to determine their validity, no provision hasvalidity. However, during the course of the Cases, certain matters in respect of the claims have been resolved. Material provisions in respect of claim settlements are included in the accompanying financial statements for claims that have been filed.and are fully disclosed elsewhere herein. The January 31, 2003 bar date doesdates do not apply to asbestos-related personal injury claims, for which the Original Debtors reserve the right to establish a separateno bar date at a later time. A separate bar date of June 30, 2003 has been set for certain hearing loss claims. Additional Debtors. On January 14, 2003, the Additional Debtors filed separate voluntary petitions for reorganization. The wholly owned subsidiaries included in the Cases were: Kaiser Bauxite Company, Kaiser Jamaica Corporation, Alpart Jamaica Inc., Kaiser Aluminum & Chemical of Canada Limited and five other entities with limited balances or activities. The Cases filed by the Additional Debtors were commenced, among other reasons, to protect the assets held by these Debtors against possible statutory liens that may arise and be enforced by the Pension Benefit Guaranty Corporation ("PBGC") primarily as a result of the Company's failure to meet a $17.0 accelerated funding requirement to its salaried employee retirement plan in January 2003 (see Note 10). From an operating perspective, the filing of the Cases by the additional Debtors had no impact on the Company's day-to-day operations. In connection with the Additional Debtors' filings, the Court authorized the Additional Debtors to continue to make payments in the normal course of business (including payments of pre-Filing Date amounts), including payments of wages and benefits, payments for items such as materials, supplies and freight and payments of taxes. The Court also approved the continuation of the Company's existing cash management systems and routine intercompany transactions involving, among other transactions, the transfer of materials and supplies among affiliates. In March 2003, the Court set May 15, 2003, as the last date by which holders of pre-Filing Date claims against the Additional Debtors (other than asbestos-related personal injury claims and certain hearing loss claims) must file their claims. All Debtors. The Debtors' objective is to achieve the highest possible recoveries for all creditors and stockholders, consistent with the Debtors' abilities to pay, and to continue the operations of their businesses. However, there can be no assurance that the Debtors will be able to attain these objectives or achieve a successful reorganization. While valuation of the Debtors' assets and pre-Filing Date claims at this stage of the Cases is subject to inherent uncertainties, the Debtors currently believe that it is likely that their liabilities will be found in the Cases to exceed the fair value of their assets. Therefore, the Debtors currently believe that it is likely that pre-Filing Date claims will be paid at less than 100% of their face value and the equity of the Company's stockholders will be diluted or cancelled. Because of such possibility, the value of the Common Stock is speculative and any investment in the Common Stock would pose a high degree of risk. Under the Code, the rights of and ultimate payments to pre-Filing Date creditors and stockholders may be substantially altered. At this time, it is not possible to predict the outcome of the Cases, in general, or the effect of the Cases on the businesses of the Debtors. set.
Two creditors'creditors’ committees, one representing the unsecured creditors (the “UCC”) and the other representing the asbestos claimants (the “ACC”), have been appointed as official committees in the Cases and, in accordance with the provisions of the Code, will have the right to be heard on all matters that come before the Court. The Debtors expect thatIn August 2003, the appointed committees,Court approved the appointment of a committee of salaried retirees (the “1114 Committee” and, together with the UCC and the ACC, the “Committees”) with whom the Debtors negotiated necessary changes, including the modification or termination, of certain retiree benefits (such as medical and insurance) under Section 1114 of the Code. The Committees, together with the Court-appointed legal representativerepresentatives for (a) potential future asbestos claimants that has been appointed in(the “Asbestos Futures’ Representative”) and (b) potential future silica and coal tar pitch volatile claimants (the “Silica/CTPV Futures’ Representative” and, collectively with the Cases,Asbestos Futures” Representative, the “Futures’ Representatives”), have played and will continue to play important roles in the Cases and in the negotiation of the terms of any plan or plans of reorganization. The Debtors are required to bear certain costs and expenses for the committeesCommittees and the legal representative for potential future asbestos claimants,Futures’ Representatives, including those of their counsel and other advisors.
Commodity-related and Inactive Subsidiaries.  As previously disclosed, the Company generated net cash proceeds of approximately $686.8 from the sale of its interests in and related to Queensland Alumina Limited (“QAL”) and Alumina Partners of Jamaica (“Alpart”). The Debtors anticipate that substantiallyCompany’s interests in and related to QAL were owned by KAAC and KFC. The Company’s interests in and related to Alpart were owned by AJI and KJC. Throughout 2005, the proceeds were being held in separate escrow accounts pending distribution to the creditors of AJI, KJC, KAAC and KFC (collectively the “Liquidating Subsidiaries”) pursuant to certain liquidating plans.
During November 2004, the Liquidating Subsidiaries filed separate joint plans of liquidation and related disclosure statements with the Court. Such plans, together with the disclosure statements and all liabilitiesamendments filed thereto, are referred to as the “Liquidating Plans.” In general, the Liquidating Plans provided for the vast majority of the Debtorsnet sale proceeds to be distributed to the PBGC and the holders of KACC’s 97/8% and 107/8% Senior Notes (the “Senior Notes”) and claims with priority status.


52


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

As previously disclosed in 2004, a group of holders (the “Sub Note Group”) of KACC’s 123/4% Senior Subordinated Notes (the “Sub Notes”) formed an unofficial committee to represent all holders of Sub Notes and retained its own legal counsel. The Sub Note Group asserted that the Sub Note holders’ claims against the subsidiary guarantors (and in particular the Liquidating Subsidiaries) may not, as a technical matter, be contractually subordinated to the claims of the dateholders of the Filing willSenior Notes against the subsidiary guarantors (including AJI, KJC, KAAC and KFC). A separate group that holds both Sub Notes and Senior Notes made a similar assertion, but also, maintained that a portion of the claims of holders of Senior Notes against the subsidiary guarantors were contractually senior to the claims of holders of Sub Notes against the subsidiary guarantors. The effect of such positions, if ultimately sustained, would be that the holders of Sub Notes would be on a par with all or portion of the holders of the Senior Notes in respect of proceeds from sales of the Company’s interests in and related to the Liquidating Subsidiaries.
The Court ultimately approved the disclosure statements related to the Liquidating Plans in February 2005. In April 2005, voting results on the Liquidating Plans were filed with the Court by the Debtors’ claims agent. Based on these results, the Court determined that a sufficient volume of creditors (in number and amount) had voted to accept the Liquidating Plans to permit confirmation proceedings with respect to the Liquidating Plans to go forward even though the filing by the claims agent also indicated that holders of the Sub Notes, as a group, voted not to accept the Liquidating Plans. Accordingly, the Court conducted a series of evidentiary hearings to determine the allocation of distributions among holders of the Senior Notes and the Sub Notes. In connection with those proceedings, the Court also determined that there could be an allocation to the Parish of St. James, State of Louisiana, Solid Waste Revenue Bonds (the “Revenue Bonds”) of up to $8.0 and ruled against the position asserted by the separate group that holds both Senior Notes and the Sub Notes.
On December 20, 2005, the Court confirmed the Liquidating Plans (subject to certain modifications). Pursuant to the Court’s order, the Liquidating Subsidiaries were authorized to make partial cash distributions to certain of their creditors, while reserving sufficient amounts for future distributions until the Court resolved under onethe contractual subordination dispute among the creditors of these subsidiaries and for the payment of administrative and priority claims and trust expenses. The Court’s ruling did not resolve the dispute between the holders of the Senior Notes and the holders of the Sub Notes (more fully described below) regarding their respective entitlement to certain of the proceeds from sale of interests by the Liquidating Subsidiaries (the “Senior Note-Sub Note Dispute”). However, as a result of the Court’s approval, all restricted cash or more plansother assets held on behalf of reorganizationor by the Liquidating Subsidiaries were transferred to be proposed and voted on in the Casesa trustee in accordance with the terms of the Liquidating Plans. The trustee was then authorized to make partial cash distributions after setting aside sufficient reserves for amounts subject to the Senior Note-Sub Note Dispute (approximately $213.0) and for the payment of administrative and priority claims and trust expenses (approximately $40.0). After such reserves, the partial distribution totaled approximately $430.0, of which, pursuant to the Liquidating Plans, approximately $196.0 was paid to the PBGC and $202.0 amount was paid to the indenture trustees for the Senior Notes for subsequent distribution to the holders of the Senior Notes. Of the remaining partial distribution, approximately $21.0 was paid to KACC and $11.0 was paid to the PBGC on behalf of KACC. Partial distributions were made in late December 2005 and, in connection with the effectiveness of the Liquidating Plans, the Liquidating Subsidiaries were deemed to be dissolved and took the actions necessary to dissolve and terminate their corporate existence.
On December 22, 2005, the Court issued a decision in connection with the Senior Note-Sub Note Dispute, finding in favor of the Senior Notes. On January 10, 2006, the Court held a hearing on a motion by the indenture trustee for the Sub Notes to stay distribution of the amounts reserved under the Liquidating Plans in respect of the Senior Note-Sub Note Dispute pending appeals in respect of the Court’s December 22, 2005 decision that the Sub Notes were contractually subordinate to the Senior Notes in regard to certain subsidiary guarantors (particularly the Liquidating Subsidiaries) and that certain parties were not due certain reimbursements. An agreement was reached at the hearing and subsequently approved by Court order dated March 7, 2006, authorizing the trustee to distribute the amounts reserved to the indenture trustees for the Senior Notes and further authorize the indenture trustees to


53


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

make distributions to holders of the Senior Notes while such appeals proceed, in each case subject to the terms and conditions stated in the order.
Based on the objections and pleadings filed by the Sub Note Group and the group that holds Sub Notes and the Senior Notes and the assumptions and estimates upon which the Liquidating Plans are based, if the holders of Sub Notes were ultimately to prevail on their appeal, the Liquidating Plans indicated that it is possible that the holders of the Sub Notes could receive between approximately $67.0 and approximately $215.0 depending on whether the Sub Notes were determined to rank on par with a portion or all of the Senior Notes. Conversely, if the holders of the Senior Notes prevail on appeal, then the holders of the Sub Notes will receive no distributions under Liquidating Plans. The Company believes that the intent of the indentures in respect of the Senior Notes and the Sub Notes was to subordinate the claims of the Sub Note holders in respect of the subsidiary guarantors (including the Liquidating Subsidiaries) and that the Court’s ruling on December 22, 2005, was correct. The Company cannot predict, however, the ultimate resolution of the matters raised by the Sub Note Group, or the other group, on appeal, when any such resolution will occur, or what impact any such resolution may have on the Company, the Cases or distributions to affected note holders.
The distributions in respect of the Liquidating Plans also settled substantially all amounts due between KACC and the creditors of the Liquidating Subsidiaries pursuant to the Intercompany Settlement Agreement (the “Intercompany Agreement”) that went into affect in February 2005 other than certain payments of alternative minimum tax paid by the Company that it expects to recoup from the liquidating trust for the KAAC and KFC joint plan of liquidation (the “KAAC/KFC Plan”) during the second half of 2006 in connection with a 2005 tax return (see Note 8). The Intercompany Agreement also resolved substantially all pre- and post-petition intercompany claims among the Debtors.
KBC is being dealt with in the KACC plan of reorganization as more fully discussed below.
Entities Containing the Fabricated Products and Certain Other Operations.  Under the Code, claims of individual creditors must generally be satisfied from the assets of the entity against which that creditor has a lawful claim. The claims against the entities containing the Fabricated products and certain other operations have to be resolved from the available assets of KACC, KACOCL, and Bellwood, which generally include the fabricated products plants and their working capital, the interests in and related to Anglesey Aluminium Limited (“Anglesey”) and proceeds received by such entities from the Liquidating Subsidiaries under the Intercompany Agreement. Sixteen of the Reorganizing Debtors have no material ongoing activities or operations and have no material assets or liabilities other than intercompany claims (which were resolved pursuant to the Intercompany Agreement). The Company has previously disclosed that it believed that it is likely that most of these entities will ultimately be merged out of existence or dissolved in some manner.
In June 2005, KAC, KACC, Bellwood and KACOCL and 17 of KACC’s subsidiaries (i.e., the Reorganizing Debtors) filed a plan of reorganization and related disclosure statement with the Court. Following an interim filing in August 2005, in September 2005, the Reorganizing Debtors filed amended plans of reorganization (as modified, the “Kaiser Aluminum Amended Plan”) and related amended disclosure statements (the “Kaiser Aluminum Amended Disclosure Statement”) with the Court. In December 2005, with the consent of creditors and the Court, KBC was added to the Kaiser Aluminum Amended Plan.
The Kaiser Aluminum Amended Plan, in general (subject to the further conditions precedent as outlined below), resolves substantially all pre-Filing Date liabilities of the Remaining Debtors under a single joint plan of reorganization. In summary, the Kaiser Aluminum Amended Plan provides for the following principal elements:
(a) All of the equity interests of existing stockholders of the Company would be cancelled without consideration.


54


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

(b) All post-petition and secured claims would either be assumed by the emerging entity or paid at emergence (see “Exit Cost” discussion below).
(c) Pursuant to agreements reached with salaried and hourly retirees in early 2004, in consideration for the agreed cancellation of the retiree medical plan, as more fully discussed in Note 9, KACC is making certain fixed monthly payments into Voluntary Employee Beneficiary Associations (“VEBAs”) until emergence and has agreed thereafter to make certain variable annual VEBA contributions depending on the emerging entity’s operating results and financial liquidity. In addition, upon emergence the VEBAs are entitled to receive a contribution of 66.9% of the new common stock of the emerged entity.
(d) The PBGC will receive a cash payment of $2.5 and 10.8% of the new common stock of the emerged entity in respect of its claims against KACOCL. In addition, as described in (f) below, the PBGC will receive shares of new common stock based on its direct claims against the Remaining Debtors (other than KACOCL) and its participation, indirectly through the KAAC/KFC Plan in claims of KFC against KACC, which the Company currently estimates will result in the PBGC receiving an additional 5.4% of the new common stock of the emerged entity (bringing the PBGC’s total ownership percentage of the new entity to approximately 16.2%). The $2.5 cash payment discussed above is in addition to the cash amounts the Company has already paid the PBGC (see Note 9) and that the PBGC has received and will receive from the Liquidating Subsidiaries under the Liquidating Plans.
(e) Pursuant to an agreement reached in early 2005, all pending and future asbestos-related personal injury claims, all pending and future silica and coal tar pitch volatiles personal injury claims and all hearing loss claims would be resolved through the formation of one or more trusts to which all such claims would be directed by channeling injunctions that would permanently remove all liability for such claims from the Debtors. The trusts would be funded pursuant to statutory requirements and agreements with representatives of the affected parties, using (i) the Debtors’ insurance assets, (ii) $13.0 in cash from KACC, (iii) 100% of the equity in a KACC subsidiary whose sole asset will be a piece of real property that produces modest rental income, and (iv) the new common stock of the emerged entity to be issued as per (f) below in respect of approximately $830.0 of intercompany claims of KFC against KACC that are to be assigned to the trust, which the Company currently estimates will entitle the trusts to receive approximately 6.4% of the new common stock of the emerged entity.
(f) Other pre-petition general unsecured claims against the Remaining Debtors (other than KACOCL) are entitled to receive approximately 22.3% of the new common stock of the emerging entity in the proportion that their allowed claim bears to the total amount of allowed claims. Claims that are expected to be within this group include (i) any claims of the Senior Notes, the Sub Notes and PBGC (other than the PBGC’s claim against KACOCL), (ii) the approximate $830.0 of intercompany claims that will be assigned to the personal injury trust(s) referred to in (e) above, and (iii) all unsecured trade and other general unsecured claims, including approximately $276.0 of intercompany claims of KFC against KACC. However, holders of general unsecured claims not exceeding a specified small amount will receive a cash payment equal to approximately 2.9% of their agreed claim value in lieu of new common stock. In accordance with the contractual subordination provisions of the Code. Althoughindenture governing the Sub Notes and terms of the settlement between the holders of the Senior Notes and the holders of the Revenue Bonds, the new common stock or cash that would otherwise be distributed to the holders of the Sub Notes in respect of their claims against the Debtors intendwould instead be distributed to fileholders of the Senior Notes and seek confirmationthe Revenue Bonds on a pro rata basis based on the relative allowed amounts of such a plan or plans, there can be no assurance astheir claims.
The Kaiser Aluminum Amended Plan was accepted by all classes of creditors entitled to whenvote on it and the Debtors will file such a plan or plans, or that such plan or plans will beKaiser Aluminum Amended Plan was confirmed by the Court on February 6, 2006. The confirmation order remains subject to motions for review and consummated.appeals filed by certain of KACC’s insurers and must still be adopted or affirmed by the United States District Court. Other significant conditions to emergence include completion of the Company’s


55


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

exit financing, listing of the new common stock on the NASDAQ stock market and formation of certain trusts for the benefit of different groups of torts claimants. As provided in the Kaiser Aluminum Amended Plan, once the Court’s confirmation order is adopted or affirmed by the Code,United States District Court, even if the Originalaffirmation order is appealed, the Company can proceed to emerge if the United States District Court does not stay its order adopting or affirming the confirmation order and the key constituents in the Chapter 11 proceedings agree. Assuming the United States District Court adopts or affirms the confirmation order, the Company believes that it is possible that it will emerge before May 11, 2006. No assurances can be given that the Court’s confirmation order will ultimately be adopted or affirmed by the United States District Court or that the transactions contemplated by the Kaiser Aluminum Amended Plan will ultimately be consummated.
At emergence from Chapter 11, the Reorganizing Debtors hadwill have to pay or otherwise provide for a material amount of claims. Such claims include accrued but unpaid professional fees, priority pension, tax and environmental claims, secured claims, and certain post-petition obligations (collectively, “Exit Costs”). The Company currently estimates that its Exit Costs will be in the exclusive rightrange of $45.0 to propose a plan of reorganization for 120 days following$60.0. The Company currently expects to fund such Exit Costs using existing cash resources and borrowing availability under an exit financing facility that would replace the initial Filing Date. The Court has subsequently approved extensions of the exclusivity periodcurrent Post-Petition Credit Agreement (see Note 7). If funding from existing cash resources and borrowing availability under an exit financing facility are not sufficient to pay or otherwise provide for all Debtors through April 30, 2003. Additional extensions are likelyExit Costs, the Company and KACC will not be able to emerge from Chapter 11 unless and until sufficient funding can be sought.obtained. Management believes it will be able to successfully resolve any issues that may arise in respect of an exit financing facility or be able to negotiate a reasonable alternative. However, no assurance can be given that such future extension requests will be granted by the Court. If the Debtors fail to file a plan of reorganization during the exclusivity period, or if such plan is not accepted by the requisite numbers of creditors and equity holders entitled to vote on the plan, other parties in interest in the Cases may be permitted to propose their own plan(s) of reorganization for the Debtors. this regard.
Financial Statement Presentation.  The accompanying consolidated financial statements have been prepared in accordance with American Institute of Certified Professional Accountants (“AICPA”) Statement ofPosition 90-7 ("90-7(“SOP 90-7"90-7”),Financial Reporting by Entities in Reorganization Under the Bankruptcy Code, and on a going concern basis, which contemplates the realization of assets and the liquidation of liabilities in the ordinary course of business. However, as a result of the Cases, such realization of assets and liquidation of liabilities are subject to a significant number of uncertainties. Financial Information. Condensed consolidating
Upon emergence from the Cases, the Company expects to apply “fresh start” accounting to its consolidated financial statements as required bySOP 90-7. Fresh start accounting is required if: (1) a debtor’s liabilities are determined to be in excess of its assets and (2) there will be a greater than 50% change in the equity ownership of the Debtorsentity. As previously disclosed, the Company expects both such circumstances to apply. As such, upon emergence, the Company will restate its balance sheet to equal the reorganization value as determined in its plan(s) of reorganization and non-Debtors are set forth below: CONDENSED CONSOLIDATING BALANCE SHEETS DECEMBER 31, 2002 Consolidation/ Original Additional Elimination Debtors Debtors Non-Debtors Entries Consolidated -------------- --------------- ------------- ---------------- -------------- Currentapproved by the Court. Additionally, items such as accumulated depreciation, accumulated deficit and accumulated other comprehensive income (loss) will be reset to zero. The Company will allocate the reorganization value to its individual assets $ 359.6 $ 42.3 $ 114.7 $ - $ 516.6 Investments in subsidiaries and affiliates 1,429.7 189.8 .1 (1,549.9) 69.7 Intercompany receivables (payables) (991.1) 884.7 106.4 - - Propertyliabilities based on their estimated fair value at the emergence date. Typically such items as current liabilities, accounts receivable, and cash will be reflected at values similar to those reported prior to emergence. Items such as inventory, property, plant and equipment, net 610.7 20.2 379.0 - 1,009.9 Deferred income taxes (81.9) 81.9 - - - Otherlong-term assets 620.3 .5 8.4 - 629.2 -------------- --------------- ------------- ---------------- -------------- $ 1,947.3 $ 1,219.4 $ 608.6 $ (1,549.9) $ 2,225.4 ============== =============== ============= ================ ============== Liabilities notand long-term liabilities are more likely to be significantly adjusted from amounts previously reported. Because fresh start accounting will be adopted at emergence and because of the significance of liabilities subject to compromise - Current liabilities $ 233.4 $ 12.3 $ 89.9 $ (2.0) $ 333.6 Long-term liabilities 72.8 16.3 40.5 - 129.6 Liabilities subject(that will be relieved upon emergence), comparisons between the current historical financial statements and the financial statements upon emergence may be difficult to compromise 2,726.0 - - - 2,726.0 Minority interests .7 - 102.3 18.8 121.8 Stockholders' equity (1,085.6) 1,190.8 375.9 (1,566.7) (1,085.6) -------------- ------------------------------ ---------------- -------------- $ 1,947.3 $ 1,219.4 $ 608.6 $ (1,549.9) $ 2,225.4 ============== =============== ============= ================ ============== CONDENSED CONSOLIDATINGmake.


56


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS OF INCOME (LOSS) FOR THE YEAR ENDED DECEMBER 31, 2002 Consolidation/ Original Additional Elimination Debtors Debtors Non-Debtors Entries Consolidated -------------- --------------- ------------- ---------------- -------------- Net sales $ 1,323.6 $ 47.6 $ 209.7 $ (111.3) $ 1,469.6 -------------- --------------- ------------- ---------------- -------------- Costs and expenses - Non-recurring operating charges (benefits), net (Note 6) 250.2 - 1.0 - 251.2 All other 1,494.2 14.5 227.0 (111.3) 1,624.4 -------------- --------------- ------------- ---------------- -------------- 1,744.4 14.5 228.0 (111.3) 1,875.6 -------------- --------------- ------------- ---------------- -------------- Operating— (Continued)

Financial Information.  UnderSOP 90-7 disclosures are required to distinguish the balance sheet, income (loss) (420.8) 33.1 (18.3) - (406.0) Interest expense (19.4) - (1.3) - (20.7) All other income (expense), net (31.8) (11.6) .2 10.3 (32.9) Provision for income tax and minority interests (16.8) 1.1 6.6 - (9.1) Equity in income of subsidiaries 20.1 - - (20.1) - -------------- --------------- ------------- ---------------- -------------- Net income (loss) $ (468.7) $ 22.6 $ (12.8) $ (9.8) $ (468.7) ============== =============== ============= ================ ============== CONDENSED CONSOLIDATING STATEMENTS OF CASH FLOWS FOR THE YEAR ENDED DECEMBER 31, 2002 Consolidation/ Original Additional Elimination Debtors Debtors Non-Debtors Entries Consolidated ---------------- -------------- -------------- ---------------- -------------- Net cash provided (used) by: Operating activities $ (85.4) $ .7 $ 35.1 $ - $ (49.6) Investing activities 18.1 - (34.3) - (16.2) Financing activities (8.8) - - - (8.8) ---------------- -------------- -------------- ---------------- -------------- Net (decrease) increase in cashstatement and cash equivalents (76.1) .7 .8 - (74.6)flows amounts in the consolidated financial statements between Debtors and non-Debtors. The vast majority of financial information included in the consolidated financial statements relates to Debtors. Condensed combined financial information of the non-debtor subsidiaries included in the consolidated financial statements is set forth below.
Condensed Consolidating Balance Sheets
December 31, 2005 and 2004
         
  2005  2004 
 
Current assets $2.3  $2.1 
Intercompany receivables (payables), net(1)  4.0   4.5 
         
  $6.3  $6.6 
         
Liabilities not subject to compromise —         
Current liabilities $3.9  $3.2 
Long-term liabilities  1.4   1.2 
Stockholders’ equity (deficit)(1)  1.0   2.2 
         
  $6.3  $6.6 
         
(1)Intercompany receivables (payables), net and stockholders’ equity (deficit) amounts are eliminated in consolidation.
Condensed Consolidating Statements of Income (Loss)
For the Year Ended December 31, 2005, 2004, and 2003
             
  2005  2004  2003 
 
Costs and expenses —             
Operating costs and expenses $1.5  $.5  $.7 
             
Operating loss  (1.5)  (.5)  (.7)
All other income (expense), net  .4   .6   .2 
Income tax and minority interests        .1 
Equity in income of subsidiaries         
             
Income (loss) from continuing operations  (1.1)  .1   (.4)
Discontinued operations(1)     (58.1)  (32.0)
             
Net loss $(1.1) $(58.0) $(32.4)
             
(1)Non-debtor subsidiary activity in 2005 was nominal. In 2004 and 2003, the combined non-debtor subsidiary financial information included amounts attributed to Valco Aluminum Company Limited (“Valco”) and Alpart that were sold in 2004 (see Note 3).


57


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

Condensed Consolidating Statements of Cash Flows
For the Year Ended December 31, 2005, 2004, and cash equivalents at beginning of period 151.6 1.4 .3 - 153.3 ---------------- -------------- -------------- ---------------- -------------- Cash and cash equivalents at end of period $ 75.5 $ 2.1 $ 1.1 $ - $ 78.7 ================ ============== ============== ================ ============== 2003
             
  2005  2004  2003 
 
Net cash provided (used) by:            
Operating activities —             
Continuing operations $(.3) $(.2) $(.7)
Discontinued operations(1)     18.0   27.3 
             
   (.3)  17.8   26.6 
             
Investing activities —             
Continuing operations         
Discontinued operations(1)     (2.9)  (26.5)
             
      (2.9)  (26.5)
             
Financing activities —             
Continuing operations         
Discontinued operations(1)     (14.6)   
             
      (14.6)    
             
Net decrease in cash and cash equivalents  (.3)  .3   .1 
Cash and cash equivalents, beginning of period  .4   .1    
             
Cash and cash equivalents, end of period $.1  $.4  $.1 
             
(1)Non-debtor subsidiary activity in 2005 was nominal. In 2004 and 2003, the combined non-debtor subsidiary financial information included amounts attributed to Valco Aluminum Company Limited (“Valco”) and Alpart that were sold in 2004 (see Note 3).
Classification of Liabilities as "Liabilities“Liabilities Not Subject to Compromise"Compromise” Versus "Liabilities“Liabilities Subject to Compromise."  Liabilities not subject to compromise include: (1) liabilities incurred after the Filing Date of the Cases; (2) pre-Filing Date liabilities that the Reorganizing Debtors expect to pay in full, including priority tax and employee claims and certain environmental liabilities, even though certain of these amounts may not be paid until a plan of reorganization is approved; and (3) pre-Filing Date liabilities that have been approved for payment by the Court and that the Reorganizing Debtors expect to pay (in advance of a plan of reorganization) over the next twelve monthtwelve-month period in the ordinary course of business, including certain employee related items (salaries, vacation and medical benefits), claims subject to a currently existing collective bargaining agreement, and certain postretirement medical and other costs associated with retirees.
Liabilities subject to compromise refer to all other pre-Filing Date liabilities of the Reorganizing Debtors. The amounts of the various categories of liabilities that are subject to compromise are set forth below. These amounts represent the Company'sCompany’s estimates of known or probable pre-Filing Date claims that are likely to be resolved in connection with the Cases. Such claims remain subject to future adjustments. There canFurther, it is expected that pursuant to the Kaiser Aluminum Amended Plan, substantially all pre-Filing Date claims will be no assurance that the liabilities of the Debtors will not be found in the Cases to exceed the fair value of their assets. This could result in claims being paidsettled at less than 100% of their face value and the equity interests of the Company'sCompany’s stockholders being diluted or cancelled. will be cancelled without consideration.


58


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

The amounts subject to compromise at December 31, 20022005 and 2004 consisted of the following items: Items, absent the Cases, that would have been considered current: Accounts payable $ 47.6 Accrued interest 44.0 Accrued salaries, wages and related expenses(1) 59.0 Other accrued liabilities (including asbestos liability of $130.0 - Note 12) 150.6 Items, absent the Cases, that would have been considered long-term: Accrued postretirement medical obligation 672.4 Long-term liabilities(2) 922.2 Debt (Note 7) 830.2 ------------ $ 2,726.0 ============ (1) Accrued salaries, wages and related expenses represents estimated minimum pension contributions for the year ended December 31, 2003. However, the Company does not currently expect to make any pension contributions in respect of its domestic pension plans. See Note 10. (2) Long-term liabilities include pension liabilities of $362.7 (Note 10), environmental liabilities of $21.7 (Note 12) and asbestos liabilities of $480.1 (Note 12)
         
  December 31, 
  2005  2004 
 
Accrued postretirement medical obligation (Note 9) $1,017.0  $1,042.1 
Accrued asbestos and certain other personal injury liabilities (Note 11)  1,115.0   1,115.0 
Assigned intercompany claims for benefit of certain creditors (see Reorganization Items below)  1,131.5    
Debt (Note 7)  847.6   847.6 
Accrued pension benefits (Note 9)  626.2   625.7 
Unfair labor practice settlement (Note 11)  175.0   175.0 
Accounts payable  29.8   29.8 
Accrued interest  44.7   47.5 
Accrued environmental liabilities (Note 11)  30.7   30.6 
Other accrued liabilities  37.2   41.6 
Proceeds from sale of commodity interests  (654.6)   
         
  $4,400.1  $3,954.9 
         
(1)Other accrued liabilities include hearing loss claims of $15.8 at December 31, 2005 and 2004 (see Note 11).
(2)The above amounts exclude $68.5 at December 31, 2005 and $26.4 at December 31, 2004 of liabilities subject to compromise related to discontinued operations. The increase between 2004 and 2005 primarily relates to a $42.1 claim settlement in the fourth quarter of 2005 (see Note 3). The balance of the amounts at December 31, 2005 and 2004 were primarily accounts payable.
The classification of liabilities "not“not subject to compromise"compromise” versus liabilities "subject“subject to compromise"compromise” is based on currently available information and analysis. As the Cases proceed and additional information and analysis is completed or, as the Court rules on relevant matters, the classification of amounts between these two categories may change. The amount of any such changes could be significant. Additionally, as the Company evaluates the proofs of claim filed in the Cases, adjustments will be made for those claims that the Company believes will probably be allowed by the Court. The amount of such claims could be significant.
Reorganization Items.  Reorganization items under the Cases are expense or income items that are incurred or realized by the Company because it is in reorganization. These items include, but are not limited to, professional fees and similar types of expenses incurred directly related to the Cases, loss accruals or gains or losses resulting from activities of the reorganization process, and interest earned on cash accumulated by the Debtors because they are not paying their pre-Filing Date liabilities. For the yearyears ended December 31, 2002,2005, 2004 and 2003, reorganization items were as follows: Professional fees $ 28.8 Accelerated amortization
             
  Years Ended December 31, 
  2005  2004  2003 
 
Professional fees $35.2  $39.0  $27.5 
Interest income  (2.1)  (.8)  (.8)
Assigned intercompany claims for benefit of certain creditors  1,131.5       
Other  (2.5)  .8   .3 
             
  $1,162.1  $39.0  $27.0 
             


59


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

As discussed above, pursuant to the Kaiser Aluminum Amended Plan for purposes of determining distributions under the Kaiser Aluminum Amendment Plan, the value associated with an intercompany note payable by KACC to KFC of approximately $1,131.5 will be treated as being for the benefit of certain deferred financing costs 4.5 Interest income (1.8) Other 1.8 -------------- $ 33.3 ============== As required by SOP 90-7,creditor constituents (see (e) and (f) above). Prior to the implementation of the Liquidating Plans, the intercompany note payable between KACC and KFC eliminated in consolidation. However, since the Liquidating Plans were implemented in December 2005, the value associated with the intercompany note payable is now treated in the first quarteraccompanying consolidated financial statements as of 2002,and for the year ended December 31, 2005 as a third party obligation. As such, the Company recorded a Reorganization charge associated with implementation of the Debtors' pre-Filing Date debt that isLiquidating Plans of $1,131.5 in the fourth quarter of 2005 and an increase in Liabilities subject to compromise at the allowed amount. Accordingly, the Company accelerated the amortizationcompromise.
2.  Summary of debt-related premium, discount and costs attributable to this debt and recorded a net expense of approximately $4.5 in Reorganization items during the first quarter of 2002. Trust Fund. During the first quarter of 2002, KACC paid $5.8 into a trust fund in respect of potential liability obligations of directors and officers. 2. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES Significant Accounting Policies
Going Concern.  The consolidated financial statements of the Company have been prepared on a "going concern"“going concern” basis which contemplates the realization of assets and the liquidation of liabilities in the ordinary course of business; however, as a result of the commencement of the Cases, such realization of assets and liquidation of liabilities are subject to a significant number of uncertainties. Specifically, the consolidated financial statements do not include all of the necessary adjustments to present: (a) the realizable value of assets on a liquidation basis or the availability of such assets to satisfy liabilities, (b) the amount which will ultimately be paid to settle liabilities and contingencies which may be allowed in the Cases, or (c) the effect of any changes which may be made in connection with the Debtors'Reorganizing Debtors’ capitalizations or operations as a result of a plan of reorganization.the Kaiser Aluminum Amended Plan. Because of the ongoing nature of the Cases, the discussions and consolidated financial statements contained herein are subject to material uncertainties.
Additionally, as discussed above (seeFinancial Statement Presentation), the Company believes that it would, upon emergence, apply fresh start accounting to its consolidated financial statements which would also adversely impact the comparability of the December 31, 2005 financial statements to the financial statements of the entity upon emergence.
Principles of Consolidation.  The consolidated financial statements include the statements of the Company and its majority owned subsidiaries. The Company is a subsidiary of MAXXAM Inc. ("MAXXAM"(“MAXXAM”) and conducts its operations through its wholly owned subsidiary, KACC. KACC operates in all principal aspects of the aluminum industry-the mining of bauxite (the major aluminum bearing ore), the refining of bauxite into alumina (the intermediate material), the production of primary aluminum, and the manufacture of fabricated and semi-fabricated aluminum products. Kaiser's production levels of alumina and primary aluminum allows it to be a major seller of alumina and primary aluminum to domestic and international third parties (see Note 16).
The preparation of financial statements in accordance with generally accepted accounting principles requires the use of estimates and assumptions that affect the reported amounts of assets and liabilities, disclosure of contingent assets and liabilities known to exist as of the date the financial statements are published, and the reported amounts of revenues and expenses during the reporting period. Uncertainties, with respect to such estimates and assumptions, are inherent in the preparation of the Company'sCompany’s consolidated financial statements; accordingly, it is possible that the actual results could differ from these estimates and assumptions, which could have a material effect on the reported amounts of the Company'sCompany’s consolidated financial position and results of operation.
Investments in 50%-or-less-owned entities are accounted for primarily by the equity method. Intercompany balances and transactions are eliminated.
Recognition of Sales.  Sales are recognized when title, ownership and risk of loss pass to the buyer. A provision for estimated sales returns and allowances from customers is made in the same period as the related revenues are recognized, based on historical experience or the specific identification of an event necessitating a reserve.
Earnings per Share.  Basic earnings per share is computed by dividing the weighted average number of common shares outstanding during the period, including the weighted average impact of the shares of common stock issued during the year from the date(s) of issuance. However, earnings per share may not be meaningful, because as a part of a plan of reorganization for the Company, it is possiblelikely that the equity interests of the Company's Company’s


60


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

existing stockholders couldare expected to be diluted or cancelled. Diluted earnings per share forcancelled without consideration pursuant to the year ended December 31, 2000 included the dilutive effect of outstanding stock options (3,000 shares). The impact of outstanding stock options was excluded from the computation of diluted loss per share for the year ended December 31, 2001, as their effect would have been antidilutive. Kaiser Aluminum Amended Plan.
Cash and Cash Equivalents.  The Company considers only those short-term, highly liquid investments with original maturities of 90 days or less when purchased to be cash equivalents.
Inventories.  Substantially all product inventories are stated atlast-in, first-out ("LIFO"(“LIFO”) cost, not in excess of market value. Replacement cost is not in excess of LIFO cost. Other inventories, principally operating supplies and repair and maintenance parts, are stated at the lower of average cost or market. Inventory costs consist of material, labor, and manufacturing overhead, including depreciation. Inventories, after deducting inventories related to discontinued operations, consist of the following: December 31, ---------------------------- 2002 2001 - --------------------------------------------------------------------- ------------ ------------- Finished fabricated products $ 28.1 $ 30.4 Primary aluminum
         
  December 31, 
  2005  2004 
 
Fabricated products —         
Finished products $34.7  $23.3 
Work in process  43.1   42.2 
Raw materials  26.3   27.9 
Operating, repairs and maintenance parts  11.1   11.8 
         
   115.2   105.2 
Commodities — Primary aluminum  .1   .1 
         
  $115.3  $105.3 
         
The above table excludes commodities inventories related to discontinued operations of $8.8 in 2004 and work$113.7 in process 71.2 108.3 Bauxite2003. Inventories related to discontinued operations in 2004 were reduced by a net charge of $1.2 to write down certain alumina inventories to their estimated net realizable value as a result of the Company’s sale of its interests in and alumina 72.9 77.7 Operating supplies and repair and maintenance parts 82.7 96.9 ------------ ------------- $ 254.9 $ 313.3 ============ ============= related to Valco (Note 5).
Inventories were reduced by the followingLIFO inventory charges of $9.3, $12.1, and $3.2 during the years ended December 31, 2002, 20012005, 2004 and 2000: 2002 2001 2000 - --------------------------------------------------------------------------- -------------- ------------ ------------- Included in cost of products sold:2003, respectively. These amounts exclude LIFO inventory charges $ 6.1 $ 8.2 $ .6 Included in non-recurring operating charges (benefit), net (see Note 6): Net realizable value charges - Northwest smelters impairment (Primary Aluminum), net of intersegment profit elimination on Primary Aluminum impairment charges of $2.8 18.6 - - Operating supplies and repair and maintenance parts (Bauxite & Alumina - $5.0 and Primary Aluminum - $.6) - 5.6 - LIFO inventory charges associated with permanent inventory reductions - Northwest smelters impairment (Primary Aluminum) .9 - 4.5 Product line exit (Flat-Rolled Products) 1.6 - 11.1 Product line exit (Engineered Products) - - .9 LIFO inventory charge related to Gramercy facility delayed restart (Bauxite & Alumina) - - 7.0 -------------- ------------ ------------- $ 27.2 $ 13.8 $ 24.1 ============== ============ ============= The LIFO inventory charges resulted from reductionsdiscontinued operations of $1.6 in inventory volumes that were2004 and $3.4 in inventory layers with higher costs than current market prices. 2003.
Depreciation.  Depreciation is computed principally by the straight-line method at rates based on the estimated useful lives of the various classes of assets. The principal estimated useful lives of land improvements, buildings, and machinery and equipment are 8 to 25 years, 15 to 45 years, and 10 to 22 years, respectively. As more fully discussed in Note 1, upon emergence from the Cases, the Company expects to apply “fresh start” accounting to its consolidated financial statements as required bySOP 90-7. As a result, accumulated depreciation will be reset to zero. With the allocation of the reorganization value to the individual assets and liabilities, it is possible that future depreciation will differ from historical depreciation.
Stock-Based Compensation.  The Company applies the intrinsic value method to account for a stock-based compensation plan whereby compensation cost is recognized only to the extent that the quoted market price of the stock at the measurement date exceeds the amount an employee must pay to acquire the stock. No compensation cost has been recognized for this plan as the exercise price of the stock options granted in 2001 and 2000 were at or above the market price. No stock options werehave been granted in 2002.since 2001. The pro forma after-tax effect of the estimated fair value of the grants would be to increasehave had no effect on the net loss in 20022005 and 2001would have increased the net loss in 2004 and 2003 by $.6$.3 and $.3, respectively, and reduce net income in 2000 by $2.2. While the$.4, respectively. The pro forma after tax effect of the estimated fair value of the grants would have resulted in no change in the basic/diluted lossincome (loss) per share for 20022005, 2004, and 2001, basic/diluted earnings per share for 2000 would have been reduced to $.18.2003. The fair value of the 2001 and 2000 stock option grants were estimated using a Black-Scholes option pricing model.


61


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

The pro forma effect of the estimated value of stock options may not be meaningful, because as a part of a plan of reorganization for the Company, it is possiblelikely the equity interests of the holders of outstanding options couldare expected to be diluted or cancelled. cancelled without consideration pursuant to the Kaiser Aluminum Amended Plan.
Other Income (Expense).  Amounts included in Other income (expense) in 2002, 20012005, 2004 and 2000,2003, other than interest expense and reorganization items, and gain on sale of QAL interest, included the following pre-tax gains (losses): Year Ended December 31, ------------------------------------------- 2002 2001 2000 - -------------------------------------------------------------------- ------------- ------------ -------------- Gains on sale
             
  Year Ended December 31, 
  2005  2004  2003 
 
Gains on sale of real estate and miscellaneous equipment associated with properties with no operations (Note 5) $  $1.8  $ 
Settlement of outstanding obligations of former affiliate     6.3    
Asbestos and personal injury-related charges (Note 11)     (1.0)   
Adjustment to environmental liabilities (Note 11)     (1.4)  (7.5)
All other, net  (2.4)  (1.5)  2.3 
             
  $(2.4) $4.2  $(5.2)
             
The above table excludes pre-tax gains (losses), net related to discontinued operations of real estate$(.1) in 2005, $1.0 in 2004, and miscellaneous equipment (Note 5) $ 3.8 $ 6.9 $ 22.0 Mark-to-market gains (losses) (Note 13) (.4) 35.6 11.0 Asbestos-related charges (Note 12) - (57.2) (43.0) Adjustment to environmental liabilities (Note 12) - (13.5) Investment write-off (Note 4) - (2.8) - Lease obligation adjustment (Note 12) - - 17.0 ------------- ------------ -------------- Special items, net 3.4 (31.0) 7.0 All other, net (3.0) (1.8) (11.3) ------------- ------------ -------------- $ .4 $ (32.8) $ (4.3) ============= ============ ============== $(1.3) in 2003.
Deferred Financing Costs.  Costs incurred to obtain debt financing are deferred and amortized over the estimated term of the related borrowing. Such amortization is included in Interest expense. As a result of the Cases, the amortizationunamortized portion of the deferred financing costs related to the Debtors'Debtors’ unsecured debt was discontinuedexpensed on the Filing Date. Goodwill. Through the year ended December 31, 2001, the goodwill associated with the acquisition of the Chandler, Arizona facilityDate (see Note 5) was being amortized on a straight-line basis over 20 years. Beginning with the first quarter of 2002, the Company discontinued the amortization of goodwill consistent with Statement of Financial Accounting Standards No. 142, Goodwill and Other Intangible Assets ("SFAS No. 142")1). However, the discontinuance of amortization of goodwill did not have a material effect on the Company's results of operations or financial condition (the amount of amortization in 2001 was less than $.8). In accordance with SFAS No. 142, the
Goodwill.  The Company reviews goodwill for impairment at least annually.annually in the fourth quarter of each year. As of December 31, 2002, unamortized2005, goodwill (related to the Fabricated products business unit) was approximately $11.4$11.4. With the allocation of the reorganization value to the individual assets and was included in Other assets inliabilities (see Note 1), it is possible that the accompanying consolidated balance sheets. goodwill amount will change.
Foreign Currency.  The Company uses the United States dollar as the functional currency for its foreign operations.
Derivative Financial Instruments.  Hedging transactions using derivative financial instruments are primarily designed to mitigate KACC'sKACC’s exposure to changes in prices for certain of the products which KACC sells and consumes and, to a lesser extent, to mitigate KACC'sKACC’s exposure to changes in foreign currency exchange rates. KACC does not utilize derivative financial instruments for trading or other speculative purposes. KACC'sKACC’s derivative activities are initiated within guidelines established by management and approved by KACC's and the Company's boardsKACC’s board of directors. Hedging transactions are executed centrally on behalf of all of KACC'sKACC’s business segments to minimize transaction costs, monitor consolidated net exposures and allow for increased responsiveness to changes in market factors. Pre-2001 Accounting. Accounting guidelines in place through December 31, 2000, provided that any interim fluctuations in option prices prior to the settlement date were deferred until the settlement date of the underlying hedged transaction, at which time they were recorded in Net sales or Cost of products sold (as applicable) together with the related premium cost. No accounting recognition was accorded to interim fluctuations in prices of forward sales contracts. Hedge (deferral) accounting would have been terminated (resulting in the applicable derivative positions being marked-to-market) if the level of underlying physical transactions ever fell below the net exposure hedged. This did not occur in 2000. Current Accounting. Effective January 1, 2001, the
The Company began reporting derivative activities pursuant to Statement of Financial Accounting Standards ("SFAS") No. 133, Accounting for Derivative Instruments and Hedging Activities. SFAS No. 133 requires companies to recognizerecognizes all derivative instruments as assets or liabilities in the balance sheet and to measuremeasures those instruments at fair value by "marking-to-market"“marking-to-market” all of theirits hedging positions at each period-end (see Note 13)12). This contrasts with pre-2001 accounting principles, which generally only required certain "non-qualifying" hedging positions to be marked-to-market. Changes in the market value of the Company'sCompany’s open hedging positions resulting from themark-to-market process represent unrealized gains or losses. Such unrealized gains or losses will fluctuate, based on prevailing market prices at each subsequent balance sheet date, until the transaction date occurs. Under SFAS No. 133, theseThese changes are recorded as an increase or reduction in stockholders'stockholders’ equity through either other comprehensive income (“OCI”) or net income, depending on the facts and circumstances with respect to the hedge and its documentation. ToIf the extent thatderivative transaction qualifies for hedge (deferral) treatment under Statement of Financial Accounting Standards No. 133,Accounting for Derivative Instruments and Hedging Activities(“SFAS No. 133”), the changes are recorded initially in market values of the Company's hedging positions are initially recorded in other comprehensive income, suchOCI. Such changes reverse out of Other comprehensive incomeOCI (offset by any fluctuations in other "open"“open” positions) and are recorded in


62


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

net income (included in Net sales or Cost of products sold, as applicable) when the subsequent physical transactions occur. Additionally, underTo the extent that derivative transactions do not qualify for hedge accounting treatment, the changes in market value are recorded in net income. In order to qualify for hedge accounting treatment, the derivative transaction must meet criteria established by SFAS No. 133. Even if the derivative transaction meets the SFAS No. 133 criteria, the Company must also comply with a number of highly complex documentation requirements, which, if not met, result in the derivative transaction being precluded from being treated as a hedge (i.e. it must then be marked-to-market) unless and until such documentation is modified and determined to be in accordance with SFAS No. 133. Additionally, if the level of physical transactions ever falls below the net exposure hedged, "hedge"“hedge” accounting must be terminated for such "excess"“excess” hedges. In such an instance, themark-to-market changes on such excess hedges would be recorded in the income statement rather than in Other comprehensive income. ThisOCI.
As more fully discussed in Note 16, in connection with the Company’s preparation of its December 31, 2005 financial statements, the Company concluded that its derivative financial instruments did not occur during 2001 or 2002. Differences between Other comprehensive incomemeet certain specific derivative criteria in SFAS No. 133 and, Net income,as such, the Company has restated its prior quarter results and has marked all of its derivatives to market in 2005. The change in accounting for derivative contracts was related to the form of the Company’s documentation in respect of derivatives contracts it enters into to reduce exposures to changes in prices for primary aluminum and energy and in respect of foreign exchange rates. The Company determined that its hedging documentation did not meet the strict documentation standards established by SFAS No. 133. More specifically, the Company’s documentation did not comply with the SFAS No. 133 was in respect to the Company’s methods for testing and supporting that changes in the market value of the hedging transactions would correlate with fluctuations in the value of the forecasted transaction to which they relate. The Company had documented that the derivatives it was using would qualify for the “short cut” method whereby regular assessments of correlation would not be required. However, it ultimately concluded that, while the terms of the derivatives were essentially the same as the forecasted transaction, they were not identical and, therefore, the Company should have historically been small, may become significantdone certain mathematical computations to prove the ongoing correlation of changes in future periodsvalue of the hedge and the forecasted transaction. As a result, under SFAS No. 133, the Company “de-designated” its open derivative transactions and reflected fluctuations in the market value of such derivative transactions in its results each period rather than deferring the effects until the forecasted transaction (to which the hedges relate) occur. The effect on the first three quarters of 2005 as a result of SFAS No. 133. marking the derivatives to market each quarter rather than deferring gains/losses was to increase Cost of products sold and decrease Operating income by $2.0, $1.5 and $1.0, respectively.
The rules provide that, once de-designation has occurred, the Company can modify its documentation and re-designate the derivative transactions as “hedges” and, if appropriately documented, re-qualify the transactions for prospectively deferring changes in market fluctuations after such corrections are made. The Company is working to modify its documentation and to re-qualify open and post 2005 hedging transactions for treatment as hedges beginning in the second quarter of 2006. However, no assurances can be provided in this regard.
In general, SFAS No. 133 will result in material fluctuations in Other comprehensive incomeOCI and Stockholders'Stockholders’ equity will occur in periods of price volatility, despite the fact that the Company'sCompany’s cash flow and earnings will be "fixed"“fixed” to the extent hedged. This result is contrary to the intent of the Company'sCompany’s hedging program, which is to "lock-in"“lock-in” a price (or range of prices) for products sold/used so that earnings and cash flows are subject to reduced risk of volatility. SFAS No. 133 requires that, as of the date of the initial adoption, the difference between the market value of derivative instruments recorded on the Company's consolidated balance sheet and the previous carrying amount of those derivatives be reported in net income or Other comprehensive income, as appropriate, as the cumulative effect of a change in accounting principle. Based on authoritative accounting literature issued during the first quarter of 2001, it was determined that all of the cumulative impact of adopting SFAS No. 133 should be recorded in Other comprehensive income. The cumulative effect amount was reclassified to earnings during 2001.
Fair Value of Financial Instruments.  Given the fact that the fair value of substantially all of the Company'sCompany’s outstanding indebtedness will be determined as part of the plan of reorganization, it is impracticable and inappropriate to estimate the fair value of these financial instruments at December 31, 2005 and 2004.
Asset Retirement Obligations.  Effective December 31, 2005, the Company adopted FASB Interpretation No. 47 (“FIN 47”),Accounting for Conditional Asset Retirement Obligations, an interpretation of FASB Statement No. 143 (“SFAS No. 143”) retroactive to the beginning of 2005. Pursuant to SFAS No. 143 and FIN 47, companies are required to estimate incremental costs for special handling, removal and disposal costs of materials that may or will give rise to conditional asset retirement obligations (“CAROs”) and then discount the expected costs back to the


63


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

current year using a credit adjusted risk free rate. Under the guidelines clarified in FIN 47, liabilities and costs for CAROs must be recognized in a company’s financial statements even if it is unclear when or if the CARO may/will be triggered. If it is unclear when or if a CARO will be triggered, companies are required to use probability weighting for possible timing scenarios to determine the probability weighted amounts that should be recognized in the company’s financial statements. The Company has evaluated FIN 47 and determined that it has CAROs at several of its fabricated products facilities. The vast majority of such CAROs consist of incremental costs that would be associated with the removal and disposal of asbestos (all of which is believed to be fully contained and encapsulated within walls, floors, ceilings or piping) of certain of the older plants if such plants were to undergo major renovation or be demolished. No plans currently exist for any such renovation or demolition of such facilities and the Company’s current assessment is that the most probable scenarios are that no such CARO would be triggered for 20 or more years, if at all. Nonetheless, consistent with the guidelines of FIN 47, the retroactive application of FIN 47 resulted in the Company recognizing the following in the fourth quarter of 2005: (i) a charge of approximately $2.0 reflecting the cumulative earnings impact of adopting FIN 47 (set out separately on the statement of operations), (ii) an increase in Property, plant and equipment of $.5 and (iii) offsetting the amounts in (i) and (ii), an increase in Long term liabilities of approximately $2.5. In addition, pursuant to FIN 47 there was an immaterial amount of incremental depreciation provision recorded (in Depreciation and amortization) for the year ended December 31, 2005 as a result of the retroactive increase in Property, plant and equipment (discussed in (ii) above) and there was an incremental $.2 of non-cash charges (in Cost of products sold) to reflect the accretion of the liability recognized at January 1, 2005 (discussed in (iii) above) to the estimated fair value of the CARO at December 31. 2005 ($2.7). Had the cumulative effect of FIN 47 been retrospectively applied, Long term liabilities as of December 31, 2004, 2003 and 2002 would have been increased by $2.5, $2.3 and 2001. $2.2, respectively, Loss from continuing operations and Net loss for 2004 and 2003 each would have been increased by $.2 and $.2, respectively, and the related Earnings (loss) per share amounts for 2004 and 2003 would not have changed.
For purposes of the Company’s fair value estimates it used a credit adjusted risk free rate of 7.5%.
Also see Note 4 for a discussion of the recording of a CARO at Anglesey.
New Accounting Pronouncements.  Statement of Financial Accounting Standards No. 143, Accounting for Asset Retirement Obligations ("123 (revised 2004),Share-Based Payment(“SFAS No. 143"123-R”) was issued in June 2001.December 2004 and replaces Statement of Financial Accounting Standards No. 123,Accounting for Stock-Based Compensationand supersedes APB Opinion No. 25,Accounting for Stock Issued to Employees. In general terms,SFAS No. 143123-R eliminates the intrinsic value method of accounting for employee stock options and requires a company to measure the recognitioncost of a liability resulting from anticipated retirement obligations, offset byemployee services received in exchange for an increase inaward of equity instruments based on the grant-date fair value of the associated productive asset for such anticipated costs. Over the lifeaward. The cost of the asset, depreciationaward will be recognized as an expense over the period that the employee provides service for the award. The Company is required to includeadoptSFAS No. 123-R on January 1, 2006. The adoption ofSFAS No. 123-R will have no material impact on the ratable expensingexisting Company’s financial statements as all of the retirement cost included withCompany’s outstanding options are fully vested. However, the asset value. The statement applies to all legal obligations associated with the retirementadoption of a tangible long-lived asset that results from the acquisition, construction, or development and (or) the normal operation of a long-lived asset, except for certain lease obligations. Excluded from this statement are obligations arising solely from a plan to dispose of a long-lived asset and obligations that result from the improper operation of an asset (i.e. the type of environmental obligations discussed in Note 12). The Company's consolidated financial statements already reflect reclamation obligations by its bauxite mining operations in accordance with accounting policies consistent with SFAS No. 143. SFAS No. 143 was first applied to the Company's consolidated financial statements beginning January 1, 2003. The adoption of SFAS No. 143 did not123-R could have a material impact on the Company'sfinancial statements of the emerging entity depending on the nature of any share based payments that may be granted after the Company emergence from Chapter 11.
Statement of Financial Accounting Standards No. 151,Inventory Costs, an Amendment of ARB No. 43, Chapter 4(“SFAS No. 151”) was issued in November 2004 and is effective for fiscal years beginning after June 15, 2005. SFAS No. 151 amends ARB No. 43, Chapter 4 to clarify that abnormal costs, such as idle facility expenses, freight, handling costs and spoilage, be accounted as current period charges rather than as a portion of inventory costs. The adoption of SFAS No. 151 is not expected to have a material impact on the Company’s financial statements.
Statement of Financial Accounting Standards No. 154,Accounting Changes and Error Corrections(“SFAS No. 154”) was issued in May 2005 and replaces Accounting Principles Board Opinion No. 20,Accounting Changes(“APB No. 20”) and Statement of Financial Accounting Standards No. 3,Reporting Changes in Interim


64


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

Financial Statements.SFAS No. 154 changes the requirements for the accounting for and reporting of a change in an accounting principle and carries forward without changing the guidance contained in APB No. 20 for reporting the correction of an error in previously issued financial statements. In general terms, SFAS No. 154 requires the retrospective application to prior periods’ financial statements of a change in an accounting principle. This contrasts with APB No. 20 which required that a change in an accounting principle be recognized in the period the change was adopted by including in net income the cumulative effect of adopting the new accounting principle. SFAS No. 154 is effective for all financial statements beginning January 1, 2006 and applies to all accounting changes and corrections of errors made after such effective dates. The adoption of SFAS No. 154 is not currently expected to have a material impact on the Company’s financial statements.
Reclassifications.  Certain prior years’ amounts in the consolidated financial statements have been reclassified to conform to the 2005 presentations. The reclassifications had no impact on prior years’ reported net losses.
3.  Discontinued Operations
As part of the Company’s plan to divest certain of its commodity assets, as more fully discussed in Notes 1 and 5, the Company completed the sale of its interests in and related to Alpart, KACC’s Gramercy, Louisiana alumina refinery (“Gramercy”), Kaiser Jamaica Bauxite Company (“KJBC”), Valco, and the Mead facility and certain related property (the “Mead Facility”) in 2004 and the sale of its interests in and related to QAL in 2005. All of the foregoing commodity assets are collectively referred to as the “Commodity Interests”. In accordance with Statement of Financial Accounting Standards No. 144,Accounting for the Impairment or Disposal of Long-Lived Assets ("(“SFAS No. 144"144”) was issued in August 2001. In general terms, SFAS No. 144 establishes a single accounting model for impairment or disposal of long-lived, the assets, liabilities, operating results and supersedes prior rules in this regard. SFAS No. 144 retains the existing accounting requirements for recognizing impairments on long-lived assets that are to be held and used. However, it provides additional guidelines such as a "probability-weighted cash flow estimation" approach to deal with situations where alternative and undecided courses of action exist. Under SFAS No. 144, long-lived assets to be disposed of bygains from sale are to be recorded at the lower of their carrying amount or fair value less cost to sell. SFAS No. 144 was applied to the Company's consolidated financial statements beginning January 1, 2002. The adoption of SFAS No. 144 did not have a material impact on the Company's financial statements. Statement of Financial Accounting Standards No. 146, Accounting for Costs Associated with Exit or Disposal Activities ("SFAS No. 146) was issued in June 2002 and must be first applied to the Company's consolidated financial statements beginning January 1, 2003. SFAS No. 146 requires that a liability for the cost associated with an exit or disposal activity be recognized and measured initially at its fair value in the period in which the liability is incurred. This contrasts with current accounting principles where a liability for an exit cost was recognized at the date an entity announced commitment to an exit plan. The adoption of SFAS No. 146 did not have a material impact on the Company's financial statements. Statement of Financial Accounting Standards No. 148, Accounting for Stock-Based Compensation - Transition and Disclosure ("SFAS No. 148") was issued in December 2002. SFAS No. 148 amends Statement of Financial Accounting Standards No. 123, Accounting for Stock-Based Compensation ("SFAS No. 123") to provide alternative methods of transition for a voluntary change to the fair value based method of accounting for stock-based employee compensation. In addition, SFAS No. 148 amends the disclosure provisions of SFAS No. 123 to require prominent disclosures in both annual and interim financial statements about the method of accounting for stock-based employee compensation and the effect of the method used on reported results. SFAS No. 148 was first applied to the Company's 2002 year-end financial statements. The adoption of SFAS No. 148 did not have a material impact on the Company's financial statements. 3. PACIFIC NORTHWEST SMELTER CURTAILMENTS AND RELATED POWER MATTERS Future Power Supply and its Impact on Future Operating Rate. During October 2000, KACC signed a new power contract with the Bonneville Power Administration ("BPA") under which the BPA, starting October 1, 2001, was to provide KACC's operations in the State of Washington with approximately 290 megawatts of power through September 2006. The contract provided KACC with sufficient power to fully operate KACC's Trentwood facility (which requires up to an approximate 40 megawatts), as well as approximately 40% of the combined capacity of KACC's Mead and Tacoma aluminum smelting operations whichCommodity Interests have been curtailed since the last half of 2000. Rates under the BPA contract during the period October 2001 through September 2002 were approximately 46% higher than power costs under the prior contract and such rates were subject to changes in future periods. The contract also included a take-or-pay requirement and clauses under which KACC's power allocation could be curtailed, or its costs increased, in certain instances. Under the contract, KACC could only remarket its power allocation to reduce or eliminate take-or-pay obligations. KACC was not entitled to receive any profits from any such remarketing efforts in contrast to KACC's prior contract with the BPA that expired in September 2001. However, under the BPA contract, KACC would have again been liable for take-or-pay costs beginning in October 2002. Given market power prices during 2002, the Company estimated that such take-or-pay charges could have been in the range of up to $1.0 to $2.0 per month through September 2006. The actual amount of any such obligation would be dependent upon the then prevailing prices of electricity during the contract period. As a part of the reorganization process, the Company concluded that it was in its best interest to reject the BPA contractreported as permitted by the Code. As such, with the authorization of the Court, the Company rejected the BPA contract on September 30, 2002. The contract rejection gives rise to a pre-petition claim. The BPA has filed a proof of claim for approximately $75.0 in connection with the Cases in respect of the contract rejection. The claim is expected to be settled in the overall context of the Debtors' plan of reorganization. Accordingly, any payments that may be required as a result of the rejection of the BPA contract are expected to only be made upon the Company's emergence from the Cases. The amount of the BPA claim will be determined either through a negotiated settlement, litigation or a computation of prevailing power prices over the contract period. As the amount of the BPA's claim in respect of the contract rejection has not been determined, no provision has been made for the claimdiscontinued operations in the accompanying financial statements. KACC has entered into a short-term contract (pending
Under SFAS No. 144, only those assets, liabilities and operating results that are being sold/discontinued are treated as “discontinued operations”. In the completioncase of a longer term arrangement) with an alternate supplier to provide the power necessary to operate its Trentwood facility. The restartsale of a portion of KACC's Mead facility would require the purchase of additional power from available sources. For KACC to make such a decision, it would have to be able to purchase such power at a reasonable price in relation to current and expected market conditions for a sufficient term to justify its restart costs, which could be significant depending on the number of lines restartedGramercy/KJBC and the lengthMead Facility, the buyers did not assume such items as accrued workers compensation, pension or postretirement benefit obligations in respect of time between the shutdownformer employees of these facilities. As discussed more fully in Note 1, the Company expects that retained obligations will generally be resolved pursuant to the Kaiser Aluminum Amended Plan. As such, the balances related to such obligations are still included in the consolidated financial statements. Because the Company owned a 65% interest in Alpart, Alpart’s balances and restart. Given recent primary aluminum pricesresults of operations were fully consolidated into the Company’s consolidated financial statements. Accordingly, the amounts reflected below for Alpart include the 35% interest in Alpart owned by Hydro Aluminium as. (“Hydro”). Hydro’s share of the net investment in Alpart is reflected as a minority interest.
The balances and operating results associated with the Company’s interests in and related to Alpart, Gramercy/KJBC and QAL were previously included in the Bauxite and alumina business segment and the forward price of powerbalances and operating results associated with the Company’s interests in and related to Valco and the Mead Facility were previously included in the Northwest, it is unlikely that KACC would operate more than a portion of its Mead facility inPrimary aluminum business segment. The Company has also reported as discontinued operations the near future. If KACC were to restart all or a portion of its Mead facility, it would take between three to six months to reach the full operating rate for such operations, depending upon the number of lines restarted. Even after achieving the full operating rate, operating only a portion of the Mead facility would result in production/cost inefficiencies suchcommodity marketing external hedging activities that operating results would, at best, be breakevenwere attributable to modestly negative at long-term primary aluminum prices. See Note 5 for a discussionthe Company’s Commodity Interests.
The carrying amounts of the Northwest smeltersassets and liabilities in respect of the Company’s interest in and related to the sold Commodity Interests as of December 31, 2005 and 2004 are included in the accompanying Consolidated Balance Sheets for the years ended December 31, 2005 and 2004. Income statement information in respect of the Company’s


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

interest in and related to the sold Commodity Interests for the years ended December 31, 2005, 2004 and 2003 included in income (loss) from discontinued operations was as follows:
                                     
  2005  2004  2003 
     Primary
        Primary
        Primary
    
  Alumina
  Aluminum
     Alumina
  Aluminum
     Alumina
  Aluminum
    
  Interests  Interests  Total  Interests  Interests  Total  Interests  Interests  Total 
 
Net sales $42.9  $  $42.9  $546.0  $.2  $546.2  $637.9  $26.8  $664.7 
Operating income (loss)  (20.7)  .7   (20.0)  53.6   (59.8)  (6.2)  (450.1)  (58.2)  (508.3)
Gain on sale of commodity interests  366.2      366.2   103.2   23.4   126.6          
Income (loss) before income taxes and minority interests —   363.4   .7   364.1   158.2   (35.7)  122.5   (453.7)  (57.5)  (511.2)
Net income (loss)  363.0   .7   363.7   142.7   (21.4)  121.3   (459.9)  (54.8)  (514.7)
(1)Alumina interests for the year ended December 31, 2003 include Gramercy/KJBC impairment charges of $368.0 (see Note 5).
(2)Primary aluminum interests for the year ended December 31, 2004 includes impairment charges of $33.0 (Valco — Notes 2 and 5).
(3)Alumina interests for the year ended December 31, 2005 includes a KBC bauxite supply agreement rejection charge of $42.1 (see below).
As previously disclosed during the fourth quarter of 2002 impairment charge. Power Remarketing. In response2005, the UCC negotiated a settlement with a third party that had asserted an approximate $67.0 claim for damages against KBC for rejection of a bauxite supply agreement. Pursuant to the unprecedented high market prices for powersettlement, among other things, the Company agreed to (a) allow the third party an unsecured pre-petition claim in the Pacific Northwest, KACC (first partially and then fully) curtailed the primary aluminum production at the Tacoma and Mead, Washington smelters during the last halfamount of 2000 and all of 2001 and 2002. As a result$42.1, (b) substantively consolidate KBC with certain of the curtailments, as permittedother debtors solely for the purpose of treating that claim, and any other pre-petition claim of KBC, under the BPA contract,Kaiser Aluminum Amended Plan and (c) modify the Kaiser Aluminum Amended Plan to implement the settlement. In consideration of the settlement, the third party, among other things, agreed to not object to the Kaiser Aluminum Amended Plan. The settlement was approved by the Court in January 2006 and the Company remarketedrecorded a charge of $42.1 in the power that itfourth quarter of 2005 in Discontinued operations and reflected an increase in Discontinued operations liabilities subject to compromise by the same amount.
In connection with its investment in QAL, KACC had entered into several financial commitments consisting of long-term agreements for the purchase and tolling of bauxite into alumina in Australia by QAL. Under the agreements, KACC was unconditionally obligated to pay its proportional share (20%) of debt, operating costs, and certain other costs of QAL.
KACC’s share of payments, including operating costs and certain other expenses under contract through September 30, 2001 (the endthe agreements, generally ranged between $70.0-$100.0 in 2004 and 2003. The Company’s interests in and related to QAL was sold as of the prior contract period)April 1, 2005 (see Note 5). In connection with such power remarketing,the QAL sale, KACC’s obligations in respect of its share of QAL’s debt were assumed by the buyer.
Contributions to foreign pension plans included in discontinued operations were approximately $12.0 during 2004, including approximately $10.0 of end of service payments in respect of Valco employees. Contributions to foreign pension plans included in discontinued operations in 2003 was approximately $9.0.
During March 2006, the Company recorded net pre-tax gainsreceived a $7.5 payment from an insurer in settlement of approximately $229.2certain residual claims the Company had in 2001 and $159.5 in 2000. Gross proceeds were offset by employee-related expenses, a non-cash LIFO inventory charge and other fixed commitments. The resulting net gains have been reflected as Non-recurring operating charges (benefits), net (see Note 6). The net gain amounts were composed of gross proceeds of $259.5 in 2001 and $207.8 in 2000, of which $347.5 was received in 2001 and $119.8 was received in 2000 (although a portion of such proceeds represent a replacementrespect of the profit that would have otherwise been generated through operations)2000 incident at its Gramercy, Louisiana alumina refinery (which was sold in 2004). This amount is expected to be included in Discontinued operations income during the first quarter of 2006.


66


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

4.  INVESTMENTS IN AND ADVANCES TO UNCONSOLIDATED AFFILIATES Investment In and Advances To Unconsolidated Affiliate
Summary of combined financial information is provided below for Anglesey, a 49.0% owned unconsolidated aluminum investments, mostinvestment, which owns an aluminum smelter at Holyhead, Wales. The agreement under which Anglesey receives power expires in September 2009 and the nuclear facility which supplies such power is scheduled to cease operations shortly thereafter. No assurance can be given that Anglesey will be able to obtain sufficient power to sustain its operations on reasonably acceptable terms thereafter. The Company is responsible for selling Anglesey’s alumina in respect of which supply and process raw materials. its ownership percentage. Such alumina is purchased under a long-term contract with the former Alpart facility at prices that are tied to primary aluminum prices.
Summary of Financial Position
         
  December 31, 
  2005  2004 
 
Current assets $69.9  $50.7 
Non-current assets (primarily property, plant, and equipment, net)  52.9   36.3 
         
Total assets $122.8  $87.0 
         
Current liabilities $36.1  $15.6 
Long-term liabilities  50.1   21.6 
Stockholders’ equity  36.6   49.8 
         
Total liabilities and stockholders’ equity $122.8  $87.0 
         
Summary of Operations
             
  Year Ended December 31, 
  2005  2004  2003 
 
Net sales $266.2  $249.2  $205.5 
Costs and expenses  (243.9)  (223.1)  (196.5)
Provision for income taxes  (6.7)  (7.4)  (2.6)
             
Net income $15.6  $18.7  $6.4 
             
Company’s equity in income $4.8  $8.2  $3.3 
             
Dividends received $9.0  $4.5  $4.3 
             
The investees are Queensland Alumina Limited ("QAL") (20.0% owned), Anglesey Aluminium Limited ("Anglesey") (49.0% owned) and Kaiser Jamaica Bauxite Company (49.0% owned). The Company'sCompany’s equity in income differs from the summary net income due to equity method accounting adjustments and applying US generally accepted accounting principles (“GAAP”). At year-end 2005, Anglesey recorded a CARO liability of approximately $15.0 in its financial statements. The treatment applied by Anglesey was not consistent with the principles of SFAS No. 143 or FIN 47. Accordingly, the Company adjusted Anglesey’s recording of the CARO to comply with US GAAP treatment. The Company determined that application of US GAAP would have resulted in (a) a non-cash cumulative adjustment of $2.7 reducing the Company’s investment retroactive to the beginning of 2005 and (b) a decrease in the Company’s share of Anglesey’s earnings totaling approximately $.1 for 2005 (representing additional depreciation, accretion and foreign exchange charges). Had US GAAP principles been applied to prior years, the pro forma effects would have been as follows: (a) the Company’s investment in Anglesey as of December 31, 2004, 2003 and 2002 would have been reduced by $.8, $.8 and $.7, respectively, in respect of the additional CARO liability, and (b) the Company’s share of Anglesey’s earnings for 2004 and 2003 each would have been decreased by $.8 (in respect of the incremental depreciation, accretion and


67


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

foreign exchange). However, had these affects been retroactively applied, the related Earnings (loss) per share amounts for 2004 and 2003 would not have changed.
For purposes of the Company’s fair value estimates, it used a credit adjusted risk free rate of 7.5%.
At December 31, 2005 and 2004, KACC’s net receivables from Anglesey were none and $8.0, respectively.
The Company’s equity in income before income taxes of such operationsAnglesey is treated as a reduction (increase) in Cost of products sold. At December 31, 2002 and 2001, KACC's net receivables from these affiliates were not material. In September 2001, KACC sold an approximate 8.3% interest in QAL and recorded a pre-tax gain of approximately $163.6 (included in Other income/(expense) in the accompanying consolidated statements of income (loss)). As a result of the transaction, KACC now owns a 20% interest in QAL. The total value of the transaction was approximately $189.0, consisting of a cash payment of approximately $159.0 plus the purchaser's assumption of approximately $30.0 of off-balance sheet QAL indebtedness guaranteed by KACC prior to the sale. KACC's share of QAL's production for the first eight months of 2001 and for the year ended December 31, 2000 was approximately 668,000 tons and 1,064,000 tons, respectively. Had the sale of the QAL interest been effective as of the beginning of 2000, KACC's share of QAL's production for 2001 and 2000 would have been reduced by approximately 196,000 tons and 312,000 tons, respectively. Historically, KACC has sold about half of its share of QAL's production to third parties and has used the remainder to supply its Northwest smelters, which have been curtailed since the last half of 2000 (see Note 3). The reduction in KACC's alumina supply associated with this transaction is expected to be substantially offset by the return of its Gramercy alumina refinery to full operations during the first quarter of 2002 at a higher capacity, by reduced internal requirements due to curtailments of the primary aluminum facilities and by planned increases during 2003 in capacity at its Alpart alumina refinery in Jamaica. Accordingly, the QAL transaction has not had an adverse impact on KACC's ability to satisfy existing third-party alumina customer contracts. In June 2001, KACC wrote-off its investment of $2.8 in MetalSpectrum, LLC, a start-up, e-commerce entity in which KACC was a founding partner (in 2000). MetalSpectrum ceased operations during the second quarter of 2001. Summary of Combined Financial Position December 31, --------------------------- 2002 2001 - --------------------------------------------------------------------------- ----------- ----------- Current assets $ 199.1 $ 362.4 Non-current assets (primarily property, plant, and equipment, net) 409.5 345.7 ----------- ----------- Total assets $ 608.6 $ 708.1 =========== =========== Current liabilities $ 239.3 $ 237.6 Long-term liabilities (primarily long-term debt) 119.3 271.2 Stockholders' equity 250.0 199.3 ----------- ----------- Total liabilities and stockholders' equity $ 608.6 $ 708.1 =========== =========== Summary of Combined Operations Year Ended December 31, ----------------------------------- 2002 2001 2000 - ------------------------------------------------------------------- -------- -------- -------- Net sales $ 584.3 $ 633.5 $ 602.9 Costs and expenses (518.4) (621.5) (617.1) Provision for income taxes (3.0) (3.9) (4.5) -------- -------- -------- Net income (loss) $ 62.9 $ 8.1 $ (18.7) ======== ======== ======== Company's equity in income (loss) $ 14.0 $ 1.7 $ (4.8) ======== ======== ======== Dividends received $ 6.0 $ 2.8 $ 8.3 ======== ======== ======== The Company's equity in income (loss) differs from the summary net income (loss) due to varying percentage ownerships in the entities and equity method accounting adjustments. Prior to December 31, 2000, KACC's investment in its unconsolidated affiliates exceeded its equity in their net assets and such excess was being amortized to Depreciation and amortization. At December 31, 2000, the excess investment had been fully amortized. Such amortization was approximately $10.0 for the year ended December 31, 2000. The Company and its affiliatesAnglesey have interrelated operations. KACC provides some of its affiliatesprovided Anglesey with management services such as managementduring 2004 and engineering.2003. Significant activities with affiliatesAnglesey include the acquisition and processing of bauxite, alumina andinto primary aluminum. Purchases from these affiliatesAnglesey were $223.4, $266.0$150.4, $120.9 and $235.7,$100.0, in the years ended December 31, 2002, 20012005, 2004 and 2000,2003, respectively. Sales to Anglesey were $35.1, $23.7, and $32.9, in the years ended December 31, 2005, 2004 and 2003, respectively.
5.  PROPERTY, PLANT, AND EQUIPMENT Property, Plant, and Equipment
The major classes of property, plant, and equipment, are as follows: December 31, -------------------------- 2002 2001 - ------------------------------------------------------- ---------- ---------- Land and improvements $ 129.7 $ 130.9 Buildings 183.3 207.0 Machinery and equipment 1,735.2 1,881.3 Construction in progress 48.4 46.4 ---------- ---------- 2,096.6 2,265.6 Accumulated depreciation (1,086.7) (1,050.2) ---------- ---------- Property,after deducting property, plant and equipment, net $ 1,009.9 $ 1,215.4 ========== ========== related to discontinued operations, are as follows:
         
  December 31, 
  2005  2004 
 
Land and improvements $7.7  $8.2 
Buildings  62.4   63.8 
Machinery and equipment  460.4   459.8 
Construction in progress  25.0   6.1 
         
   555.5   537.9 
Accumulated depreciation  (332.1)  (323.3)
         
Property, plant, and equipment, net $223.4  $214.6 
         
During the period from 20002003 to 2002,2005, the Company completed several acquisitions and dispositions and, based on changes in circumstances, recorded impairment charges aswhich are discussed below: 2002 - - - As previously disclosed, the Company was evaluating its options for minimizing the near-term negative cash flow at its Mead and Tacoma facilities and how to optimize the use and/or value of the facilities in connection with the development of a plan of reorganization. The Company conducted a study of the long-term competitive position of the Mead and Tacoma facilities and potential options for these facilities. Once the Company received the preliminary results of the study in the fourth quarter of 2002, it analyzed the findings and met with the USWA and other parties prior to making its determination as to the appropriate action(s). The outcome of the study and the Company's ongoing work on developing a plan of reorganization led the Company to indefinitely curtail the Mead facility in January 2003. The curtailment of the Mead facility was due to the continuing unfavorable market dynamics, specifically unattractive long-term power prices and weak primary aluminum prices - both of which are significant impediments for an older smelter with higher-than-average operating costs. The Mead facility is expected to remain completely curtailed unless and until an appropriate combination of reduced power prices, higher primary aluminum prices and other factors occurs. As a result of indefinite curtailment, KACC evaluated the recoverability of the December 31, 2002 carrying value of its Northwest smelters. The Company determined that the expected future undiscounted cash flows of the smelters was below their carrying value. Accordingly, KACC adjusted the carrying value of its Northwest smelting assets to their estimated fair value, which resulted in a fourth quarter 2002 non-cash impairment charge of approximately $138.5 (which amount was reflected in Non-recurring operating charges (benefits), net - see Note 6). The estimated fair value was based on anticipated future cash flows discounted at a rate commensurate with the risk involved. Additionally, during December 2002, the Company accrued approximately $58.8 of pension, postretirement benefit and related obligations for the hourly employees who had been on a laid-off status and under the terms of their labor contract are eligible for early retirement because of the indefinite curtailment (which amount was reflected in Non-recurring operating charges (benefits), net - see Note 6). The indefinite curtailment of the Mead facility also resulted in a $18.6 net realizable value charge and a $.9 LIFO inventory charge for certain of the inventories at the facility (see Notes 2 and 6). - - In December 2002, with Court approval, KACC sold its Oxnard, California aluminum forging facility because the Company had determined that the facility was not necessary for a successful operation and reorganization of its business.
2005 — 
• In April 2005, the Company completed the sale of its interests in and related to QAL. Net cash proceeds from the sale total approximately $401.4. The buyer also assumed KACC’s obligations in respect of approximately $60.0 of QAL debt (see Note 4). In connection with the completion of the sale, the Company also paid a termination fee of $11.0. After considering transaction costs (including the termination fee and a $7.7 deferred charge associated with aback-up bid fee), the transaction resulted in a gain, net of estimated income tax of $7.9, of approximately $366.2. As described in Note 1, a substantial majority of the proceeds from the sale of the Company’s interests in and related to QAL were held in escrow for the benefit of KAAC’s creditors until the KAAC/KFC Plan was confirmed by the Court (see Note 1) and became effective. In accordance with SFAS No. 144, balances and results of operations related to the Company’s interests in and related to QAL have been reported as discontinued operations in the accompanying financial statements (see Note 3).
2004 — 
• On July 1, 2004, with Court approval, the Company completed the sale of its interests in and related to Alpart for a base purchase price of $295.0 plus certain adjustments of approximately $20.0. The transaction resulted in a gross sales price of approximately $315.0, subject to certain post-closing adjustments, and a pre-tax gain


68


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

of approximately $101.6. Offsetting the cash proceeds were approximately $14.5 of payments made by KACC to fund the prepayment of KACC’s share of the Alpart-related debt (see Note 7) and $3.3 of transaction-related costs. The balance of the proceeds were held in escrow primarily for the benefit of certain creditors as provided in the AJC and KJC joint plan of liquidation (the “AJC/KJC Plan”). In accordance with SFAS No. 144, balances and results of operations related to the Company’s interests and related to Alpart have been reported as discontinued operations in the accompanying financial statements (see Note 3). A net benefit of approximately $1.6 was recorded in December 2004 in respect of the Alpart-related purchase price adjustments. Such amounts were collected during the second quarter of 2005.

• In May 2004, the Company entered into an agreement to sell its interests in and related to the Gramercy facility and KJBC. The sale closed on October 1, 2004 with Court approval. Net proceeds from the sale were approximately $23.0, subject to various closing and post closing adjustments. Such adjustments were insignificant. The transaction was completed at an amount approximating its remaining book value (after impairment charges). A substantial portion of the proceeds were used to satisfy transaction related costs and obligations. As previously reported, the Company had determined that the fair values of its interests in and related to Gramercy/KJBC was below the carrying values of the assets because all offers that had been received for such assets were substantially below the carrying values of the assets. Accordingly, in the fourth quarter of 2003, KACC adjusted the carrying value of its interests in and related to Gramercy/KJBC to the estimated fair value, which resulted in a non-cash impairment charge of approximately $368.0 (which amount was reflected in discontinued operations — see Note 3). In accordance with SFAS No. 144, the Company’s interests in and related to the Gramercy facility and KJBC have been reported as discontinued operations in the accompanying financial statements (see Note 3).
• During 2003, the Company and Valco participated in extensive negotiations with the Government of Ghana (“GoG”) and the Volta River Authority (“VRA”) regarding Valco’s power situation and other matters. Such negotiations did not result in a resolution of such matters. However, as an outgrowth of such negotiations, the Company and the GoG entered into a Memorandum of Understanding (“MOU”) in December 2003 pursuant to which KACC would sell its 90% interest in and related to Valco to the GoG. The Company collected $5.0 pursuant to the MOU. However, a new financial agreement was reached in May 2004 and the MOU was amended. Under the revised financial terms, the Company was to retain the $5.0 already paid by the GoG and $13.0 more was to be paid by the GoG as full and final consideration for the transaction at closing. The Company also agreed to fund certain end of service benefits of Valco employees (estimated to be approximately $9.8) which the GoG was to assume under the original MOU. The agreement was approved by the Court on September 29, 2004. The sale closed on October 29, 2004. As the revised purchase price under the amended MOU was well below the Company’s recorded value for Valco, the Company recorded a non-cash impairment charge of $31.8 in its first quarter 2004 financial statements to reduce the carrying value of its interests in and related to Valco at March 31, 2004 to the amount of the expected proceeds (which amount was reflected in discontinued operations — see Note 3). As a result, at closing there was no material gain or loss on disposition. In accordance with SFAS No. 144, balances and results of operations related to the Company’s interests in and related to Valco have been reported as discontinued operations in the accompanying financial statements (see Note 3).
• In June 2004, with Court approval, the Company completed the sale of the Mead Facility for approximately $7.4 plus assumption of certain site-related liabilities. The sale resulted in net proceeds of approximately $6.2 and a pre-tax gain of approximately $23.4. The pre-tax gain includes the impact from the sale of certain non-operating land in the first quarter of 2004 that was adjacent to the Mead Facility. The pre-tax gain on the sale of this property had been deferred pending the finalization of the sale of the Mead Facility and transfer of the site-related liabilities. Proceeds from the sale of the Mead Facility totaling $4.0 were held in escrow as Restricted proceeds from sale of commodity interests until the value of the secured claim of the holders of the 7.6% solid waste disposal revenue bonds was determined by the Court (see Note 7). In accordance with


69


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

SFAS No. 144, the assets, liabilities and operating results of the Mead Facility have been reported as discontinued operations in the accompanying financial statements (see Note 3).

• In the ordinary course of business, KACC sold non-operating real estate and certain miscellaneous equipment for total proceeds of approximately $1.9. These transactions resulted in pre-tax gains of $1.8 (included in Other income (expense) — see Note 2).
2003 — 
• In January 2003, the Court approved the sale of the Tacoma facility to the Port of Tacoma (the “Port”). Gross proceeds from the sale, before considering approximately $4.0 of proceeds being held in escrow pending the resolution of certain environmental and other issues, were approximately $12.1. The Port also agreed to assume theon-site environmental remediation obligations. The sale closed in February 2003. The sale resulted in a pre-tax gain of approximately $9.5 (which amount was reflected in Other operating charges (benefits), net — see Note 6). The operating results of the Tacoma facility for 2004, 2003 and 2002 have not been reported as discontinued operations in the accompanying Statements of Consolidated Income (Loss) because such amounts were not material.
• KACC had a long-term liability, net of estimated subleases income, on an office complex in Oakland, California, in which KACC had not maintained offices for a number of years, but for which it was responsible for lease payments as master tenant through 2008 under asale-and-leaseback agreement. The Company also held an investment in certain notes issued by the owners of the building (which were included in Other assets). In October 2002, the Company entered into a contract to sell its interests and obligations in the office complex. As the contract amount was less than the asset’s net carrying value (included in Other assets), the Company recorded a non-cash impairment charge in 2002 of approximately $20.0 (which amount was reflected in Other operating charges (benefits), net — see Note 6). The sale was approved by the Court in February 2003 and closed in March 2003. Net cash proceeds were approximately $61.1.
• In July 2003, with Court approval, the Company sold certain equipment at the Spokane, Washington facility that was no longer required as a part of past product rationalizations. Proceeds from the sale were approximately $7.0, resulting in a net gain of approximately $5.0 after considering sale related costs. The gain on the sale of this equipment has been netted against additional impairment charges of approximately $1.1 associated with equipment to be abandoned or otherwise disposed of primarily as a result of product rationalizations (which amounts were reflected in Other operating charges (benefits), net — see Note 6). The equipment that was sold in July 2003 had been previously impaired to a zero basis. The impairment was based on information available at that time and the expectation that proceeds from the eventual sale of the equipment would be fully offset by sale related costs to be borne by the Company.


70


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

6.  Other Operating Charges, Net proceeds from the sale were approximately $7.4. The sale resulted in a net of loss of $.2 (included in Non-recurring operating charges (benefits) net - see Note 6) which included $1.1 of employee benefits and related costs associated with approximately 60 employees that were terminated in December 2002. - - In June 2002, with Court approval, the Company sold certain of the Trentwood facility equipment, previously associated with the lid and tab stock product lines discussed below, for total proceeds of $15.8, which amount approximated its previously estimated fair value. As a result, the sale did not have a material impact on the Company's operating results for the year ended December 31, 2002. - - In the ordinary course of business, KACC sold non-operating real estate and certain miscellaneous equipment for total proceeds of approximately $7.5 ($3.0 in the fourth quarter). These transactions resulted in pre-tax gains of $3.8 (included in Other income (expense) - see Note 2). 2001 - - - During 2001, as part of its ongoing initiatives to generate cash benefits, KACC sold certain non-operating real estate for net proceeds totaling approximately $7.9, resulting in a pre-tax gain of $6.9 (included in Other income (expense) - see Note 2). - - In the latter part of 2001, the Company concluded that the profitability of its Trentwood facility could be enhanced by further focusing resources on its core, heat-treat business and by exiting lid and tab stock product lines used in the beverage container market and brazing sheet for the automotive market. As a result of this decision, the Company concluded it would sell or idle several pieces of equipment resulting in an impairment charge of approximately $17.7 at December 31, 2001 (which amount was reflected in Non-recurring operating charges (benefits), net - see Note 6). 2000 - - - KACC sold (a) its Pleasanton, California office complex, because the complex had become surplus to the Company's needs, for net proceeds of approximately $51.6, which resulted in a net pre-tax gain of $22.0 (included in Other income (expense) - see Note 2); (b) certain non-operating properties, in the ordinary course of business, for total proceeds of approximately $12.0; and (c) the Micromill assets and technology for a nominal payment at closing and possible future payments based on subsequent performance and profitability of the Micromill technology. The sale of the non-operating properties and Micromill assets did not have a material impact on the Company's 2000 operating results. - - KACC evaluated the recoverability of the approximate $200.0 carrying value of its Northwest smelters, as a result of the change in the economic environment of the Pacific Northwest associated with the reduced power availability and higher power costs for KACC's Northwest smelters under the terms of the contract with the BPA starting in October 2001 (see Note 3). The Company determined that the expected future undiscounted cash flows of the Washington smelters were below their carrying value. Accordingly, KACC adjusted the carrying value of its Washington smelting assets to their estimated fair value, which resulted in a non-cash impairment charge of approximately $33.0 (which amount was reflected in Non-recurring operating charges (benefits), net - see Note 6). The estimated fair value was based on anticipated future cash flows discounted at a rate commensurate with the risk involved. - - KACC acquired the assets of a drawn tube aluminum fabricating operation in Chandler, Arizona. Total consideration for the acquisition was $16.1 ($1.1 of property, plant and equipment $2.8 of accounts receivables, inventory and prepaid expenses and $12.2 of goodwill). 6. NON-RECURRING OPERATING CHARGES (BENEFITS), NET
The income (loss) impact associated with Non-recurringother operating (charges) benefits,charges, net, after deducting other operating charges, net related to discontinued operations, for 2002, 20012005, 2004 and 2000,2003, was as follows: Year Ended December 31, ---------------------------------------------- 2002 2001 2000 - ------------------------------------------------------------- -------------- ------------- -------------- Washington smelter impairment
             
  Year Ended December 31, 
  2005  2004  2003 
 
Charges associated with 2004 portion of deferred contribution plans implemented in 2005 (Note 9) —             
Fabricated Products $(6.3) $  $ 
Corporate  (.5)      
Pension charge related to terminated pension plans — Corporate (Note 9)     (310.0)  (121.2)
Charge related to settlement with United Steelworkers of America unfair labor practice allegations — Corporate (Note 11)     (175.0)   
Settlement charge related to termination of Post-retirement medical benefits plans — Corporate (Note 9)     (312.5)   
Restructured transmission service agreement — Primary Aluminum (Note 14)        (3.2)
Environmental multi-site settlement — Corporate (Note 11)        (15.7)
Hearing loss claims — Corporate (Note 11)        (15.8)
Gain on sale of Tacoma facility — Primary Aluminum (Note 5)        9.5 
Gain on sale of equipment, net — Fabricated Products (Note 5)        3.9 
Other  (1.2)  4.3   .9 
             
  $(8.0) $(793.2) $(141.6)
             
The above table excludes other operating charges, including contractual labor costs (Primary Aluminum) (Notes 2 and 5) $ (219.6) $ (12.7) $ (33.0) Eliminations - Intersegment profit elimination on Primary Aluminum inventory charge (Note 2) 2.8 - - Net gains from power sales (Primary Aluminum) (Note 3) - 229.2 159.5 Restructuring charges: Bauxite & Alumina (2.0) (10.8) (.8) Primary Aluminum (2.7) (6.9) (3.1) Flat-Rolled Products (7.9) (10.7) - Corporate - (1.2) (5.5) Inventory and net realizable value charges - Product line exit charges (1.6) - (18.2) Bauxite & Alumina - Gramercy related LIFO charge (Note 2) - - (7.0) Operating supplies and repairs and maintenance parts (Note 2) - (5.6) - Impairment and similar charges - Corporate - Kaiser Center office complex (Note 12) (20.0) - - Flat-Rolled Products - equipment (Note 5) - (17.7) - Net loss on sale of Oxnard facility (Note 5) (.2) - - Labor settlement charge - See below - - (38.5) Incremental maintenance - Bauxite & Alumina - - (11.5) -------------- ------------- -------------- $ (251.2) $ 163.6 $ 41.9 ============== ============= ============== 2002. The product line exit charge in 2002 relates to a $1.6 LIFO inventory charge which resulted from the Flat-rolled products segment's exit from the lid and tab stock and brazing sheet product lines (see Note 2). Restructuring charges result from the Company's initiatives to increase cash flow, generate cash and improve the Company's financial flexibility. Restructuring charges for 2002 consist of $10.1 of employee benefit and related costs associated with 140 job eliminations (all of which had been eliminated prior to December 31, 2002) and $2.5 of third party costs associated with cost reduction initiatives. 2001 and 2000. The contractual labor costs related to smelter curtailmentsdiscontinued operations of $95.2 in 2001 consisted of certain compensation costs associated with laid-off USWA workers that KACC estimated would be required2004 and $(369.4) in 2003.


71


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

7.  Long-Term Debt
Long-term debt, after deducting debt related to operate the Northwest smelters at up to a 40% operating rate. The costs had been accrued through early 2003 because KACC did not expect to restart the Northwest smelters prior to that date. Restructuring charges for 2001 consist of $17.9 of employee benefit and related costs associated with 355 job eliminations (all of which have been eliminated) and $11.7 of third party costs associated with cost reduction initiatives. The 2000 restructuring charges were associated with the Primary aluminum and Corporate segments' ongoing cost reduction initiatives. During 2000, these initiatives resulted in restructuring charges for employee benefit and other costs for approximately 50 job eliminations at the Company's Tacoma facility and approximately 50 employee eliminations due to consolidation or elimination of certain corporate staff functions. All job eliminations associated with these initiatives have occurred. The Washington smelters impairment charge in 2000 included a charge of $33.0 to write-down the Washington smelting assets to their estimated fair value (see Note 5). Product line exit charges in 2000 included (a) a $12.6 impairment charge reflected by the Flat-rolled products segment which included a $11.1 LIFO inventory charge (see Note 2) and a $1.5 charge to reduce the carrying value of certain assets to their net realizable value as a resultdiscontinued operations, consists of the segment's decision to exit the can body stock product line; and (b) a $5.6 impairment charge recorded by the Engineered products segment which included a $.9 LIFO inventory charge (see Note 2) and a $4.7 charge to reduce the carrying value of certain machining facilities and assets, which were no longer required as a result of the segment's decision to exit a marginal product line, to their estimated net realizable value. From September 1998 through September 2000, KACC and the United Steelworkers of America ("USWA") were involved in a labor dispute as a result of the September 1998 USWA strike and the subsequent "lock-out" by KACC in February 1999. The labor dispute was settled in September 2000. Under the terms of the settlement, USWA members generally returned to the affected plants during October 2000. The Company recorded a one-time pre-tax charge of $38.5 in 2000 to reflect the incremental, non-recurring impacts of the labor settlement, including severance and other contractual obligations for non-returning workers. The allocation of the labor settlement charge to the business units was: Bauxite and alumina - $2.1, Primary aluminum - $15.9, Flat-rolled products - $18.2 and Engineered products - $2.3. At December 31, 2002, substantially all of such costs had been paid. The incremental maintenance charge in 2000 consisted of normal recurring maintenance expenditures for the Gramercy facility that otherwise would have been incurred in the ordinary course of business over a one to three year period. The Company chose to incur the expenditures prior to the restart of the facility to avoid normal operational outages that otherwise would have occurred once the facility resumed production. 7. LONG-TERM DEBT Long-term debt and its maturity schedule are as follows: December 31, -------------------------------- 2002 2001 - ---------------------------------------------------------------------------------- -------------- -------------- Secured: Post-Petition Credit Agreement $ - $ - Alpart CARIFA Loans - (fixed and variable rates) due 2007, 2008 22.0 22.0 7.6% Solid Waste Disposal Revenue Bonds due 2027 19.0 19.0 Other borrowings (fixed rate) 2.6 2.7 Unsecured: 9 7/8% Senior Notes due 2002, net 172.8 172.8 10 7/8% Senior Notes due 2006, net 225.0 225.4 12 3/4% Senior Subordinated Notes due 2003 400.0 400.0 Other borrowings (fixed and variable rates) 32.4 32.4 -------------- -------------- Total 873.8 874.3 Less - Current portion .9 173.5 Pre-Filing Date claims included in subject to compromise (i.e. unsecured debt) (Note 1) 830.2 - -------------- -------------- Long-term debt $ 42.7 $ 700.8 ============== ============== DIP Facility. following:
         
  December 31, 
  2005  2004 
 
Secured:        
Post-Petition Credit Agreement $  $ 
7.6% Solid Waste Disposal Revenue Bonds due 2027     1.6 
Other borrowings (fixed rate)  2.3   2.4 
Unsecured or Undersecured:        
97/8% Senior Notes due 2002, net
  172.8   172.8 
107/8% Senior Notes due 2006, net
  225.0   225.0 
123/4% Senior Subordinated Notes due 2003
  400.0   400.0 
7.6% Solid Waste Disposal Revenue Bonds due 2027  17.4   17.4 
Other borrowings (fixed and variable rates)  32.4   32.4 
         
Total  849.9   851.6 
Less — Current portion  (1.1)  (1.2)
 Pre-Filing Date claims included in subject to compromise (i.e. unsecured debt) (Note 1)  (847.6)  (847.6)
         
Long-term debt $1.2  $2.8 
         
On February 12, 2002,11, 2005, the Company and KACC entered into a post-petition creditnew financing agreement with a group of lenders under which the Company was provided with a replacement for debtor-in-possessionthe existing post-petition credit facility and a commitment for a multi-year exit financing (the "DIP Facility").arrangement upon the Debtors’ emergence from the Chapter 11 proceedings. The new financing agreement:
• Replaced the existing post-petition credit facility with a new $200.0 post-petition credit facility (the “DIP Facility”) and
• Included a commitment, upon the Debtors’ emergence from the Chapter 11 proceedings, for exit financing in the form of a $200.0 revolving credit facility (the “Revolving Credit Facility”) and a fully drawn term loan (the “Term Loan”) of up to $50.0 (collectively referred to as “Exit Financing”).
On February 1, 2006, the Court signed a final order approvingapproved an amendment to the DIP Facility in March 2002. In March 2003, the Additional Debtors were added as co-guarantors and the DIP Facility lenders received super priority status with respect to certain of the Additional Debtors' assets. The DIP Facility provides for a secured, revolving line of creditextend its expiration date through the earlier of February 12, 2004,May 11, 2006, the effective date of a plan of reorganization or voluntary termination by the Company. In addition, the Court approved an extension of the cancelation date of the lenders’ commitment for the Exit Financing to May 11, 2006. Under the DIP Facility, which provides for a secured, revolving line of credit, the Company, KACC isand certain subsidiaries of KACC are able to borrow amounts by means of revolving credit advances and to have issued for its benefit letters of credit (up to $125.0)$60.0) in an aggregate amount equal to the lesser of $300.0$200.0 or a borrowing base relating tocomprised of eligible accounts receivable, eligible inventory and certain eligible fixed assetsmachinery, equipment and real estate, reduced by certain reserves, as defined in the DIP Facility agreement. TheThis amount available under the DIP Facility is guaranteedwill be reduced by the Company and certain significant subsidiaries of KACC.$20.0 if net borrowing availability falls below $40.0. Interest on any outstanding borrowings will bear a spread over either a base rate or LIBOR, at KACC'sKACC’s option.
The DIP Facility requiresis currently expected to expire on May 11, 2006. As discussed in Note 1, the Company believes that it is possible that it will emerge before May 11, 2006. However, if the Company does not emerge from the Cases prior to May 11, 2006, it will be necessary for the Company to extend the expiration date of the DIP Facility or make alternative financing arrangements. The Company has begun discussions with the agent bank that


72


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

represents the DIP Facility lenders regarding the likely need for a short-term extension of the DIP Facility. While the Company believes that, if necessary, it would be successful in negotiating an extension of the DIP Facility or adequate alternative financing arrangements, no assurances can be given in this regard.
The DIP Facility is secured by substantially all of the assets of the Company, KACC and KACC’s domestic subsidiaries and is guaranteed by KACC and all of KACC’s remaining material domestic subsidiaries.
Amounts owed under the DIP Facility may be accelerated under various circumstances more fully described in the DIP Facility agreement, including,but not limited to, comply withthe failure to make principal or interest payments due under the DIP Facility, breaches of certain financial covenants, representations and warranties set forth in the DIP Facility agreement, and certain events having a material adverse effect on the business, assets, operations or condition of the Company taken as a whole.
The DIP Facility places restrictions on the Company'sCompany’s, KACC’s and KACC'sKACC’s subsidiaries’ ability to, among other things, incur debt, andcreate liens, make investments, pay dividends, sell assets, undertake transactions with affiliates, make capital expenditures, and enter into unrelated lines of business. As
The principal terms of December 31, 2002, $147.0 was available to the Company undercommitted Revolving Credit Facility would be essentially the same as or more favorable than the DIP Facility, (of which $79.2 couldexcept that, among other things, the Revolving Credit Facility would close and be used for additional letters of credit) and no borrowings were outstanding underavailable upon the revolving credit facility. During March 2003, the Company obtained a waiverDebtors’ emergence from the Chapter 11 proceedings and would be expected to mature five years from the date of emergence. The Term Loan commitment would be expected to close upon the Debtors’ emergence from the Chapter 11 proceedings and would be expected to mature on May 11, 2010. The agent bank representing the Exit Financing lenders in respect of its compliance with a financial covenant coveringis the four-quarter period ending March 31, 2003. The waiver is of limited duration and will lapse on June 29, 2003 unless otherwise incorporated into a formal amendment. The Company is working withsame as the lenders to complete such amendment that would incorporate the limited waiver and also modify the financial covenantagent bank for periods subsequent to December 31, 2002. The Company believes that such an amendment will be agreed with the DIP Facility lenders not later than May 2003. While absolute assurances cannot be given in respect ofand the Company's ability to successfully obtain the necessary covenant modification, based onCompany has begun parallel discussions with the DIP lenders andagent bank regarding the fact that there are currently no outstanding borrowings and only a limited amountextension of letters of credit outstanding under the DIP facility,expiration date for the Exit Financing commitment in the event the Company believes that acceptable modifications are likelydoes not emerge from the Cases prior to be obtained. As part of this amendment, the Company also plans to request that the lenders extend theMay 11, 2006.
The DIP Facility past its current February 2004 expiration. Credit Agreement. Prior to the February 12, 2002 Filing Date,replaced a post-petition credit facility (the “Replaced Facility”) that the Company and KACC hadentered into on February 12, 2002. The Replaced Facility was amended a credit agreement,number of times during its term as amended (the "Credit Agreement"), which provided a secured, revolving lineresult of, credit. The Credit Agreement terminated onamong other things, reorganization transactions, including disposition of the Filing Date and was replaced byCompany’s Commodity Interests.
At December 31, 2005, there were no outstanding borrowings under the DIP Facility discussed above. As of the Filing Date, outstanding letters of creditFacility. There were approximately $43.3 (which were replaced by$17.8 of outstanding letters of credit under the DIP Facility)Facility and there were no borrowingsoutstanding letters of credit that remained outstanding under the Credit Agreement.Replaced Facility. The Company had (during the first quarter of 2005) deposited cash of $13.3 as collateral for the Replaced Facility letters of credit and deposited approximately $1.7 of collateral with the Replaced Facility lenders until certain other banking arrangements are terminated. As of December 31, 2005, all of the $13.3 collateral for the Replacement Facility letters of credit and $.2 of the collateral for other certain bonding arrangements had been refunded to the Company.
7.6% Solid Waste Disposal Revenue Bonds.  The 7.6% solid waste disposal revenue bonds (the “Solid Waste Bonds”) were secured by certain (but not all) of the facilities and equipment at the Mead Facility which was sold in June 2004 (see Note 5). The Company believes that the value of the collateral that secured the Solid Waste Bonds was in the $1.0 range and, as a result, has reclassified $18.0 of the Solid Waste Bonds balance to Liabilities subject to compromise (see Note 1). However, in connection with the sale of the Mead Facility, $4.0 of the proceeds were placed in escrow for the benefit of the holders of the Solid Waste Bonds until the value of the secured claim of the bondholders is determined by the Court. The value of the secured claim was ultimately agreed to be approximately $1.6. As such, the amount of the Solid Waste Bonds considered in Liabilities subject to compromise has been reduced to $17.4. During the second quarter of 2005, the Court approved distribution of the escrowed amounts to the bondholders and the Company. As such, during the second quarter of 2005, the Company received $2.4 from escrow and the bondholders received the balance of $1.6. As the Solid Waste Bonds were not a part of the Mead Facility sale transaction, they were not reported as discontinued operations in the accompanying Consolidated Balance Sheets. During the second quarter of 2005, the Company also reversed (in Reorganization items) approximately $2.7 of post-Filing Date interest that was accrued in respect of the Solid Waste Bonds before the value of the collateral was able to be estimated.


73


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

83/4% Alpart CARIFA Loans.  In December 1991, Alumina Partners of Jamaica ("Alpart")Alpart entered into a loan agreement with the Caribbean Basin Projects Financing Authority ("CARIFA"(“CARIFA”). As of December 31, 2002, Alpart'sAlpart’s obligations under the loan agreement were secured by two letters of credit aggregating $23.5. KACC was a party to one of the two letters of credit in the amount of $15.3 in respect of its 65% ownership interest in Alpart. Alpart has also agreed to indemnify bondholders of CARIFA for certain tax payments that could result from events, as defined, that adversely affect the tax treatment of the interest income on the bonds. 7.6% Solid Waste Disposal Revenue Bonds. The solid waste disposal revenue bonds are secured by a first mortgage
Pursuant to the CARIFA loan agreement, the Alpart CARIFA financing was repaid in connection with the sale of the Company’s interests in and related to Alpart, which were sold on certain machinery at KACC's Mead smelter and a second lien on certain real property and improvements atJuly 1, 2004 (see Note 5). Upon such facility. payment, the Company’s letter of credit obligation under the DIP Facility securing the loans was cancelled.
9 7/8%7/8% Notes, 10 7/8%7/8% Notes and 12 3/4%3/4% Notes.  The obligations of KACC with respect to its 9 7/8% Senior Notes due 2002 (the "9 7/8% Notes"), its 10 7/8% Senior Notes due 2006 (the "10 7/8% Notes") and its 12 3/4% Senior SubordinatedSub Notes due 2003 (the "12 3/4% Notes") are guaranteed, jointly and severally, by certain subsidiaries of KACC. During 2001, prior to concluding that, as a result of the events outlined in Note 1, the Company should file the Cases, KACC had purchased $52.2 of the 9 7/8% Notes. The net gain from the purchase of the notes was less than $1.1 and has been included in Other income (expense) in the accompanying statements of consolidated income (loss).
Debt Covenants and Restrictions.  The DIP Facility requires KACC to comply with certain financial covenants and places restrictions on the Company's and KACC's ability to, among other things, incur debt and liens, make investments, pay dividends, undertake transactions with affiliates, make capital expenditures, and enter into unrelated lines of business. The DIP Facility is secured by, among other things, (i) mortgages on KACC's major domestic plants; (ii) subject to certain exceptions, liens on the accounts receivable, inventory, equipment, domestic patents and trademarks, and substantially all other personal property of KACC and certain of its subsidiaries; (iii) a pledge of all the stock of KACC owned by the Company; and (iv) pledges of all of the stock of a number of KACC's wholly owned domestic subsidiaries, pledges of a portion of the stock of certain foreign subsidiaries, and pledges of a portion of the stock of certain partially owned foreign affiliates. The indentures governing the 9 7/8% Notes, the 10 7/8%Senior Notes and the 12 3/4%Sub Notes (collectively, the "Indentures"“Indentures”) restrict, among other things, KACC'sKACC’s ability to incur debt, undertake transactions with affiliates, and pay dividends. Further, the Indentures provide that KACC must offer to purchase the 9 7/8% Notes, the 10 7/8%Senior Notes and the 12 3/4%Sub Notes respectively, upon the occurrence of a Change of Control (as defined therein).
8.  INCIDENT AT GRAMERCY FACILITY General. From July 1999 until December 2000, KACC's Gramercy, Louisiana alumina refinery was completely curtailed as a result of extensive damage from an explosion in the digestion area of the plant. Construction on the damaged part of the facility began during the first quarter of 2000. However, construction was not substantially completed until the third quarter of 2001. During the first nine months of 2001, the plant operated at approximately 68% of its newly-rated estimated capacity of 1,250,000 tons. During the fourth quarter of 2001, the plant operated at approximately 90% of its newly-rated capacity. Since the end of February 2002, the plant has, except for normal operating variations, generally operated at approximately 100% of its newly-rated capacity. The facility is now focusing its efforts on achieving its full operating efficiency. During 2001, abnormal Gramercy-related start-up costs and litigation costs totaled approximately $64.9 and $6.5, respectively. These incremental costs for 2001 were offset by approximately $36.6 of additional insurance benefit (recorded as a reduction of Bauxite and alumina business unit's cost of products sold). The abnormal start-up costs in 2001 resulted from operating the plant in an interim mode pending completion of construction at well less than the expected production rate or full efficiency. During 2002, because the plant was operating at near full capacity, the amount of start-up costs was substantially reduced compared to prior periods. Such costs were approximately $3.0 during the first quarter of 2002 and were substantially eliminated during the balance of 2002. Property Damage. KACC's insurance policies provided that KACC would be reimbursed for the costs of repairing or rebuilding the damaged portion of the facility using new materials of like kind and quality with no deduction for depreciation. As a result of discussions with the insurance carriers, the Company received a reimbursement of $100.0 for property damage in 2000. Contingencies. The Gramercy incident resulted in a significant number of claims and individual and class action lawsuits being filed against KACC and others alleging, among other things, property damage, business interruption losses by other businesses and personal injury. KACC ultimately was able to settle all of these matters for amounts which, after the application of insurance, were not material to KACC. 9. INCOME TAXES Income Taxes
Income (loss) before income taxes and minority interests by geographic area (excluding discontinued operations and cumulative effect of change in accounting principle) is as follows: Year Ended December 31, ------------------------------------------- 2002 2001 2000 - ------------------------------------------------------- ---------- ----------- ---------- Domestic $ (481.1) $ (126.5) $ (96.6) Foreign 21.5 213.2 122.0 ---------- ----------- ---------- Total $ (459.6) $ 86.7 $ 25.4 ========== =========== ==========
             
  Year Ended December 31, 
  2005  2004  2003 
 
Domestic $(1,130.7) $(886.1) $(286.7)
Foreign  20.8   24.2   14.6 
             
Total $(1,109.9) $(861.9) $(272.1)
             
Income taxes are classified as either domestic or foreign, based on whether payment is made or due to the United States or a foreign country. Certain income classified as foreign is also subject to domestic income taxes.
The (provision) benefit for income taxes on income (loss) before income taxes and minority interests (excluding discontinued operations and cumulative effect of change in accounting principle) consists of: Federal Foreign State Total - ------------------------------------------ ------------ ------------ ----------- ---------- 2002 Current $ (.2) $ (31.7) $ (.3) $ (32.2) Deferred 3.2 14.5 (.4) 17.3 ------------ ------------ ----------- ---------- Total $ 3.0 $ (17.2) $ (.7) $ (14.9) ============ ============ =========== ========== 2001 Current $ (1.1) $ (40.6) $ - $ (41.7) Deferred (484.3) .5 (24.7) (508.5) ------------ ------------ ----------- ---------- Total $ (485.4) $ (40.1) $ (24.7) $ (550.2) ============ ============ =========== ========== 2000 Current $ (1.9) $ (35.3) $ (.3) $ (37.5) Deferred 35.5 (8.9) (.7) 25.9 ------------ ------------ ----------- ---------- Total $ 33.6 $ (44.2) $ (1.0) $ (11.6) ============ ============ =========== ==========
                 
  Federal  Foreign  State  Total 
 
2005 Current $  $(3.8) $.5  $(3.3)
Deferred     .5      .5 
                 
Total $  $(3.3) $.5  $(2.8)
                 
2004 Current $  $(6.4) $  $(6.4)
Deferred     .2      .2 
                 
Total $  $(6.2) $  $(6.2)
                 
2003 Current $  $(1.3) $  $(1.3)
Deferred     (.2)     (.2)
                 
Total $  $(1.5) $  $(1.5)
                 


74


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

A reconciliation between the (provision) benefit for income taxes and the amount computed by applying the federal statutory income tax rate to income (loss) before income taxes and minority interests (excluding discontinued operations and cumulative effect of change in accounting principle) is as follows: Year Ended December 31, --------------------------------------- 2002 2001 2000 - ---------------------------------------------------------------------------------- ------------ ------------ ----------- Amount
             
  Year Ended December 31, 
  2005  2004  2003 
 
Amount of federal income tax benefit based on the statutory rate $388.5  $301.7  $95.2 
Increase in valuation allowances  (379.8)  (304.7)  (98.1)
Percentage depletion     5.1   6.4 
Foreign taxes  3.9   (6.3)  (1.5)
Other  (15.4)  (2.0)  (3.5)
             
Provision for income taxes $(2.8) $(6.2) $(1.5)
             
Deferred Income Taxes.  Deferred income taxes reflect the net tax effects of federaltemporary differences between the carrying amounts of assets and liabilities for financial reporting purposes and amounts used for income tax (provision) benefit based on the statutory rate $ 160.9 $ (30.3) $ (8.9) Increase in valuation allowances and revision of prior years' tax estimates (151.6) (513.9) (1.8) Percentage depletion 7.6 4.9 3.0 Foreign taxes, net of federal tax benefit in 2000 (28.9) (9.6) (3.2) Other (2.9) (1.3) (.7) ------------ ------------ ----------- Provision for income taxes $ (14.9) $ (550.2) $ (11.6) ============ ============ =========== Included in increase in valuation allowances and revision of prior years' tax estimates for 2002 shown above include a benefit of $14.3 for revisions to prior years' estimates. Of this amount, approximately $8.8 relates to the resolution of certain prior year income tax matters. Deferred Income Taxes.purposes. The components of the Company'sCompany’s net deferred income tax assets (liabilities) are as follows: December 31, ----------------------------- 2002 2001 - ------------------------------------------------------------------- ------------ ----------- Deferred income tax assets: Postretirement benefits other than pensions $ 274.6 $ 264.0 Loss and credit carryforwards 278.0 150.0 Other liabilities 288.8 192.7 Other 121.7 170.5 Valuation allowances (861.8) (652.7) ------------ ----------- Total deferred income tax assets-net 101.3 124.5 ------------ ----------- Deferred income tax liabilities: Property, plant, and equipment (94.3) (122.3) Other (22.5) (41.6) ------------ ----------- Total
         
  December 31, 
  2005  2004 
 
Deferred income tax assets:        
Postretirement benefits other than pensions $398.9  $396.0 
Loss and credit carryforwards  348.0   411.3 
Pension benefits  170.5   243.6 
Other liabilities  168.3   153.7 
Other  39.0   75.0 
Assigned intercompany claim for benefit of certain creditors  443.9    
Valuation allowances  (1,527.1)  (1,221.3)
         
Total deferred income tax assets — net  41.5   58.3 
         
Deferred income tax liabilities:        
Property, plant, and equipment  (41.3)  (39.0)
Other  (2.5)  (22.0)
         
Total deferred income tax liabilities  (43.8)  (61.0)
         
Net deferred income tax assets (liabilities)(1) $(2.3) $(2.7)
         
(1)These deferred income tax liabilities (116.8) (163.9) ------------ ----------- Net deferred income tax assets (liabilities)(1) $ (15.5) $ (39.4) ============ =========== (1) Net deferred income tax liabilities of $15.5 and $39.4 are included in the Consolidated Balance Sheets as of December 31, 2005 and 2004, respectively, in the caption entitled Long-term liabilities.
In assessing the realizability of deferred tax assets, management considers whether it is “more likely than not” that some portion or all of the deferred tax assets will not be realized. The ultimate realization of deferred tax assets is dependent upon the generation of future taxable income during the periods in which those temporary differences become deductible. Management considers taxable income in carryback years, the scheduled reversal of deferred tax liabilities, tax planning strategies and projected future taxable income in making this assessment. As of December 31, 2002 and 2001, respectively, in2005, due to uncertainties surrounding the caption entitled Long-term liabilities. 2002. For the year ended December 31, 2002, as a resultrealization of the Cases,Company’s deferred tax assets including the Company did not recognize U.S. income tax benefits for the losses incurred from its domestic operations (including temporary differences) or any U.S. income tax benefits for foreign income taxes. Instead, the increases incumulative federal and state deferred tax assets as a result of additional net operating losses and foreignsustained during the prior years, the Company has a valuation


75


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

allowance of $1,547.2 against its deferred tax credits generated in 2002 were fully offset by increases in valuation allowances. 2001 and 2000. Priorassets. When recognized, the tax benefits relating to 2001, the principal componentany reversal of the Company's deferredvaluation allowance will primarily be accounted for as a reduction of income tax assets was the tax benefit associated with the accrued liability for postretirement benefits other than pensions. The future tax deductions with respect to the turnaround of that accrual will occur over a 30-to-40-year period. If such deductions were to create or increase a net operating loss, the Company had the ability to carry forward such loss for 20 taxable years. Accordingly, prior to the Cases, the Company believed that a long-term view of profitability was appropriate and had concluded that a substantial majority of the net deferred income tax asset would more likely than not be realized. However, as a result of the Cases, the Company provided additional valuation allowances of $530.4 in 2001 of which $505.4 was recorded in Provision for income taxes in the accompanying statements of consolidated income (loss) and $25.0 was recorded in Other comprehensive income (loss) in the accompanying consolidated balance sheet. The additional valuation allowances were provided as the Company no longer believed that the "more likely than not" recognition criteria were appropriate given a combination of factors including: (a) the expiration date of the loss and credit carryforwards; (b) the possibility that all or a substantial portion of the loss and credit carryforwards and tax bases of assets could be reduced to the extent of cancellation of indebtedness occurring as a part of a reorganization plan; (c) the possibility that all or a substantial portion of the loss and credit carryforwards could become limited if a change of ownership occurs as a result of the Debtors reorganization; and (d) due to updated near-term expectations regarding near-term taxable income. The valuation allowances adjustment had no impact on the Company's or KACC's liquidity, operations or loan compliance and was not intended, in any way, to be indicative of their long-term prospects or ability to successfully reorganize. expense.
Tax Attributes.  At December 31, 2002,2005, the Company had certain tax attributes available to offset regular federal income tax requirements, subject to certain limitations, including net operating loss and general business credit carryforwards of $297.7$768.0 and $.7,$.6, respectively, which expire periodically through 20222024 and 2011, respectively, FTC carryforwards of $133.2, which expire primarily from 2004 through 2007, and alternative minimum tax ("AMT"(“AMT”) credit carryforwards of $27.1,$31.0, which have an indefinite life. The
A substantial portion of the Company’s attributes would likely be used to offset any gains that may result from the cancellation of indebtedness as a part of the Company’s reorganization. Any tax attributes not utilized by the Company also has AMT net operating loss and FTC carryforwards of $212.4 and $139.6, respectively, available,prior to emergence from Chapter 11 may be subject to certain limitations as to offset futuretheir utilization post-emergence. Pursuant to the Kaiser Aluminum Amended Plan, in order to preserve the net operating loss carryforwards available to the Company, certain major stockholders of the emerging entity, including the VEBAs and the PBGC, would be limited to the number of shares of common stock that they will be able to sell for several years after emergence.
Other.  In March 2003, the Company paid approximately $22.0 in settlement of certain foreign tax matters in respect of a number of prior periods.
In connection with the sale of the Company’s interests in and related to QAL, the Company made payments totaling approximately $8.5 for alternative minimum taxable income, which expire periodically through 2022 and 2007, respectively. The Company and its domestic subsidiaries file consolidated federal income tax returns. During the period from October 28, 1988, through June 30, 1993, the Company and its domestic subsidiaries were included(“AMT”) in the consolidated federal income tax returns of MAXXAM. The tax allocation agreements of the Company and KACC with MAXXAM terminated pursuant to their terms, effective for taxable periods beginning after June 30, 1993. Due to the resolution duringUnited States. Such payments were made in the fourth quarter of 20022005. The Company believes that such amounts paid in respect of all remaining tax matters relatingthe sale of interests should, in accordance with the Intercompany Agreement, be reimbursed to the taxable periods coveredCompany from the funds held by the Liquidating Trustee. However, at this point, as this has yet to be agreed, the Company has not recorded a receivable for this amount. The Company expects to resolve this matter in the latter part of 2006 in connection with the filing of its 2005 Federal income tax allocation agreements,return.
No U.S. federal or state liability has been recorded for the undistributed earnings of the Company’s Canadian subsidiaries at December 31, 2005. These undistributed earnings are considered to be indefinitely reinvested. Accordingly, no further paymentsprovision for U.S. federal and state income taxes or refunds are required underforeign withholding taxes has been provided on such agreements. See Note 12 concerning commitmentsundistributed earnings. Determination of the potential amount of unrecognized deferred U.S. income tax liability and contingencies. 10. EMPLOYEE BENEFIT AND INCENTIVE PLANSforeign withholding taxes is not practicable because of the complexities associated with its hypothetical calculation.
9.  Employee Benefit and Incentive Plans
Historical Pension and Other Postretirement Benefit Plans. Retirement plans are generally non-contributory for salaried and hourly employees and generally provide for benefits based on formulas which consider such items as length of service and earnings during years of service. Through December 31, 2002, the Company's funding policies met or exceeded all regulatory requirements. However, as more fully discussed below, the Company failed to meet certain minimum funding requirements in early 2003. The Company does not currently intend to make any further contributions to its domestic retirement plans as it believes that virtually all of such amounts are pre-Filing Date obligations. As previously announced, the Company has met on several occasions with the PBGC, the government agency that guarantees annuity payments from defined pension plans, to discuss alternative solutions to the pension funding issue that would help the Company's emergence from bankruptcy. These options could include extended amortization periods for payments of unfunded liabilities or the potential termination of the plans.  The Company and its subsidiaries providehave historically provided (a) postretirement health care and life insurance benefits to eligible retired employees and their dependents.dependents and (b) pension benefit payments to retirement plans. Substantially all employees may becomebecame eligible for thosehealth care and life insurance benefits if they reachreached retirement age while still working for the Company or its subsidiaries. The Company hasdid not fundedfund the liability for these benefits, which arewere expected to be paid out of cash generated by operations. The Company reservesreserved the right, subject to applicable collective bargaining agreements, to amend or terminate these benefits. Retirement plans were generally non-contributory for salaried and hourly employees and generally provided for benefits based on formulas which considered such items as length of service and earnings during years of service.
Reorganization Efforts Affecting Pension and Post Retirement Medical Obligations.  The Company has stated since the inception of its Chapter 11 proceedings that legacy items that included its pension and post-retirement benefit plans would have to be addressed before the Company could successfully reorganize. The Company previously disclosed that it did not intend to make any pension contributions in respect of its domestic pension plans during the pendency of the Cases as it believed that virtually all amounts were pre-Filing Date obligations. The Company did not make required accelerated funding payments to its salaried employee retirement


76


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

plan. As a result, during 2003, the Company engaged in lengthy negotiations with the PBGC, the 1114 Committee and the appropriate union representatives for the hourly employees subject to collective bargaining agreements regarding its plans to significantly modify or terminate these benefits.
In January 2004, the Company filed motions with the Court to terminate or substantially modify postretirement medical obligations for both salaried and certain hourly employees and for the distressed termination of substantially all domestic hourly pension plans. The Company subsequently concluded agreements with the 1114 Committee and union representatives that represent the vast majority of the Company’s hourly employees. The agreements provide for the termination of existing salaried and hourly postretirement medical benefit plans, and the termination of existing hourly pension plans. Under the agreements, salaried and hourly retirees would be provided an opportunity for continued medical coverage through COBRA or a VEBA and active salaried and hourly employees would be provided with an opportunity to participate in one or more replacement pension plansand/or defined contribution plans. The agreements with the 1114 Committee and certain of the unions have been approved by the Court, but were subject to certain conditions, including Court approval of the Intercompany Agreement in a form acceptable to the Debtors and the UCC (see Note 1). The ongoing financial impacts of the new and continuing pension plans and the VEBA are discussed below in “Cash Flow”.
On June 1, 2004, the Court entered an order, subject to certain conditions including final Court approval for the Intercompany Agreement, authorizing the Company to implement termination of its postretirement medical plans as of May 31, 2004 and the Company’s plan to make advance payments to one or more VEBAs. As previously disclosed, pending the resolution of all contingencies in respect of the termination of the existing postretirement medical benefit plan, during the period June 1, 2004 through December 31, 2004 the Company continued to accrue costs based on the existing plan and has treated the VEBA contribution as a reduction of its liability under the plan. However, since the Intercompany Agreement was approved in February 2005 and all other contingencies had already been met, the Company determined that the existing post retirement medical plan should be treated as terminated as of December 31, 2004. This resulted in the Company recognizing a non-cash charge in 2004 of approximately $312.5 (reflected in Other operating charges, net — Note 6).
The PBGC has assumed responsibility for the three largest of the Company’s pension plans, which represented the vast majority of the Company’s net pension obligation including the Company’s Salaried Employees Retirement Plan (in December 2003), the Inactive Pension Plan (in July 2004) and the Kaiser Aluminum Pension Plan (in September 2004). The Salaried Employees Retirement Plan, the Inactive Pension Plan and the Kaiser Aluminum Pension Plan are hereinafter collectively referred to as the “Terminated Plans”. The PBGC’s assumption of the Terminated Plans resulted in the Company recognizing non-cash pension charges of approximately $121.2 in the fourth quarter of 2003, approximately $155.5 in the third quarter of 2004 and approximately $154.5 in the fourth quarter of 2004. The fourth quarter 2003 and third quarter 2004 charges were determined by the Company based on assumptions that are consistent with the GAAP criteria for valuing ongoing plans. The Company believed this represented a reasonable interim estimation methodology as there were reasonable arguments that could have been made that could have resulted in the final allowed claim amounts being either more or less than that reflected in the financial statements. The fourth quarter 2004 charge was based on the final agreement with the PBGC which was approved by the Court in January 2005. Pursuant to the agreement with the PBGC, the Company and the PBGC agreed, among other things, that: (a) the Company will continue to sponsor the Company’s remaining pension plans (which primarily are in respect of hourly employees at Fabricated products facilities) and made approximately $5.0 of minimum funding contributions for these plans in March 2005; (b) the PBGC would have an allowed post-petition administrative claim of $14.0, which is expected to be paid upon the consummation of a plan of reorganization for the Company or the consummation of the KAAC/KFC plan, whichever comes first; and (c) the PBGC will have allowed pre-petition unsecured claims in respect of the Terminated Plans in the amount of $616.0, which will be resolved under the Kaiser Aluminum Amended Plan, pursuant to which the PBGC’s cash recovery from proceeds of the Company’s sale of its interests in and related to Alpart and QAL will be limited to 32% of the net proceeds distributable to holders of the Company’s Senior Notes, Sub Notes and the PBGC.


77


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

However, certain contingencies have arisen in respect of the settlement with the PBGC. See Note 11 — Contingencies Regarding Settlement with the PBGC.
Financial Data.
Assumptions
The following recaps the key assumptions used and the amounts reflected in the Company’s financial statements with respect to the Company’s pension plans and other postretirement benefit plans. In accordance with generally accepted accounting principles, impacts of the changes in the Company’s pension and other postretirement benefit plans discussed above have been reflected in such information.
The Company uses a December 31 measurement date for all of its plans.
Weighted-average assumptions used to valuedetermine benefit obligations at year-endas of December 31 and to determine the net periodic benefit cost infor the subsequent year are: Pension Benefits Medical/Life Benefits --------------------------------- -------------------------------- 2002 2001 2000 2002 2001 2000 ---------- ----------- ---------- ---------- ---------- ---------- Weighted-average assumptions as ofyears ended December 31 Discount rate 6.75% 7.25% 7.75% 6.75% 7.25% 7.75% Expected return on plan assets 9.00% 9.50% 9.50% - - - Rateare:
                         
  Pension Benefits  Medical/Life Benefits 
  2005  2004  2003  2005  2004  2003 
 
Benefit obligations assumptions:                        
Discount rate  5.50%  5.75%  6.00%     5.75%  6.00%
Rate of compensation increase  3.00%  3.00%  4.00%     4.00%  4.00%
Net periodic benefit cost assumptions:                        
Discount rate  5.75%  5.75%  6.00%     6.00%  6.75%
Expected return on plan assets  8.50%  8.50%  9.00%         
Rate of compensation increase  3.00%  3.00%  4.00%     4.00%  4.00%
As more fully discussed above, all of compensation increase 4.00% 4.00% 4.00% 4.00% 4.00% 4.00% In 2002, the average annual assumed rateCompany’s postretirement medical benefit plans have been terminated as a part of increase in the per capita cost of covered benefits (i.e., health care cost trend rate) is 8.5% for all participants. The assumed rate of increase is assumedCompany’s reorganization efforts. As such, the Company’s obligations with respect to decline gradually to 5.0% in 2010 for all participantsthe existing plans are fixed.


78


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

Benefit Obligations and remain at that level thereafter. Funded Status
The following table presents the benefit obligations and funded status of the Company'sCompany’s pension and other postretirement benefit plans as of December 31, 20022005 and 2001,2004, and the corresponding amounts that are included in the Company'sCompany’s Consolidated Balance Sheets. Pension Benefits Medical/Life Benefits -------------------------------- -------------------------------- 2002 2001 2002 2001 -------------- -------------- -------------- ------------- ChangeThe following table excludes the pension plan balances and amounts related to Alpart, KJBC and Valco, which operations were sold and the obligations assumed by the buyers (see Note 3). The Company’s pension plan obligations related to the Gramercy facility were a part of the Terminated Plans and are excluded from the table below.
                 
  Pension Benefits  Medical/Life Benefits 
  2005  2004  2005  2004 
 
Change in Benefit Obligation:                
Obligation at beginning of year $27.2  $644.7  $1,042.0  $1,014.0 
Service cost  1.2   3.8      7.0 
Interest cost  1.6   28.6      58.9 
Curtailments, settlements and amendments  (.2)  (609.6)      
Actuarial (gain) loss  3.4   (37.0)     19.1 
Benefits paid  (1.1)  (3.3)  (25.0)  (57.0)
                 
Obligation at end of year  32.1   27.2   1,017.0   1,042.0 
                 
Change in Plan Assets:                
FMV of plan assets at beginning of year  14.2   364.1       
Actual return on assets  2.0   (13.0)      
Employer contributions  6.4   2.4   25.0   57.0 
Assets for which contributions transferred to the PBGC     (336.0)      
Benefits paid  (1.1)  (3.3)  (25.0)  (57.0)
                 
FMV of plan assets at end of year  21.5   14.2       
                 
Obligation in excess of plan assets  10.6   13.0   1,017.0   1,042.0 
Unrecognized net actuarial loss  (9.6)  (6.6)      
Unrecognized prior service costs  (1.1)  (.5)      
Adjustment required to recognize minimum liability  8.9   6.8       
Estimated net liability to PBGC in respect of Terminated Plans  619.0   630.0       
Intangible asset and other  1.1   1.3       
                 
Accrued benefit liability $628.9  $644.0  $1,017.0  $1,042.0 
                 
As discussed more fully in Benefit Obligation: ObligationNote 1, the amount of net liability to the PBGC in respect of the Terminated Plans and in respect of the terminated post retirement benefit plan are expected to be resolved pursuant to the Kaiser Aluminum Amended Plan.
The accumulated benefit obligation for all defined benefit pension plans (other than the Terminated Plans and those plans that are part of discontinued operations) was $31.4 and $26.6 at beginning of year $ 915.6 $ 871.4 $ 868.2 $ 658.2 Service cost 48.6 38.6 37.8 12.1 Interest cost 62.0 63.6 56.2 48.7 Currency exchange rate change (2.1) (1.4) - - Plan participants contributions 1.8 2.0 - - Curtailments, settlementsDecember 31, 2005 and amendments (87.2) .3 (94.2) (13.3) Actuarial (gain) loss 42.9 33.5 (22.4) 219.3 Benefits paid (68.2) (92.4) (55.5) (56.8) -------------- -------------- -------------- ------------- Obligation at end of year 913.4 915.6 790.1 868.2 -------------- -------------- -------------- ------------- Change in Plan Assets: FMV of plan assets at beginning of year 670.8 791.1 - - Actual return on assets (57.0) (48.5) - - Currency exchange rate change (1.9) (1.1) - - Employer contributions 9.8 21.7 55.5 56.8 Benefits paid (including lump sum payments of $87.4 in 2002) (155.6) (92.4) (55.5) (56.8) -------------- -------------- -------------- ------------- FMV of plan assets at end of year 466.1 670.8 - - -------------- -------------- -------------- ------------- Obligation in excess of plan assets 447.3 244.8 790.1 868.2 Unrecognized net actuarial loss (257.7) (128.4) (205.3) (240.5) Unrecognized prior service costs (36.9) (39.9) 147.7 76.5 Adjustment required to recognize minimum liability 242.1 105.5 - - Intangible asset and other 36.8 40.3 - - -------------- -------------- -------------- ------------- Accrued2004, respectively.


79


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

The projected benefit liability $ 431.6 $ 222.3 $ 732.5 $ 704.2 ============== ============== ============== ============= (1) Theobligation, aggregate accumulated benefit obligation and fair value of plan assets for continuing pension plans with accumulated benefit obligationobligations in excess of plan assets were $854.7$32.1, $31.4 and $424.6,$21.5, respectively, as of December 31, 20022005 and $856.1$27.2, $26.5 and $634.7,$14.2, respectively, as of December 31, 2001. The assets of the Company-sponsored pension plans, like numerous other companies' plans, are, to a substantial degree, invested in the capital markets and managed by a third party. Given: (1) the performance of the stock market during 2002 and the resulting declines in the value of the assets held by the Company's pension plans and (2) the declining interests rates, which cause the discounted value of the projected liabilities to increase, the Company was required to reflect an increase in its additional minimum pension liabilities of $133.1 in its December 31, 2002 balance sheet. Similar circumstances had resulted in a $64.5 (net of income tax benefit of $38.0) increase in additional minimum pension liabilities in its December 31, 2001 balance sheet. Minimum pension liability adjustments are non-cash adjustments that are reflected as an increase in pension liability and an offsetting charge to stockholders' equity through Other comprehensive income (rather than Net income). Additionally, 2003 operating results are expected to be adversely impacted by higher pension costs resulting from the decline in the value of the pension plans' assets and increased liabilities due to lower interest rates, restructuring activities and the incurrence of additional full early retirement obligations in respect of KACC's Washington smelters. Pension Benefits(1) Medical/Life Benefits(2) --------------------------------- -------------------------------- 2002 2001 2000 2002 2001 2000 ---------- ----------- ---------- ---------- ---------- ---------- 2004.
Components of Net Periodic Benefit Costs: Service cost $ 47.9 $ 38.6 $ 20.6 $ 37.8 $ 12.1 $ 5.3 Interest cost 62.0 63.6 63.4 56.2 48.7 45.0 Expected return on assets (58.0) (70.9) (80.8) - - - AmortizationCost — 
The following table presents the components of prior service cost 3.8 5.5 3.9 (23.0) (15.1) (12.8) Recognized net actuarial (gain) loss 6.5 (.5) (1.9) 11.8 - - ---------- ----------- ---------- ---------- ---------- ---------- Net periodic benefit cost 62.2 36.3 5.2 82.8 45.7 37.5 Curtailments, settlements, etc. 26.4 - .1 - - - ---------- ----------- ---------- ---------- ---------- ---------- Adjustedfor the years ended December 31, 2005, 2004 and 2003:
                         
  Pension Benefits  Medical/Life Benefits 
  2005  2004  2003  2005  2004  2003 
 
Service cost $1.2  $4.7  $10.2  $  $7.0  $7.1 
Interest cost  1.6   30.8   60.7      58.9   51.3 
Expected return on plan assets  (1.5)  (22.9)  (38.6)         
Amortization of prior service cost  .1   2.6   3.6      (21.7)  (22.5)
Amortization of net (gain) loss  .4   5.0   16.1      24.6   9.7 
                         
Net periodic benefit costs  1.8   20.2   52.0      68.8   45.6 
Less discontinued operations reported separately     (7.8)  (15.3)     (10.2)  (11.9)
                         
Defined benefit plans  1.8   12.4   36.7      58.6   33.7 
401K (pension)  7.2                
                         
  $9.0  $12.4  $36.7  $  $58.6  $33.7 
                         
The above table excludes pension plan curtailment and settlement credits of $.7 in 2005 and pension plan curtailment and settlement costs of $142.4, and $122.9 in 2004 and 2003, respectively. The above table also excludes a post retirement medical plan termination charge of approximately $312.5 in 2004.
The periodic pension costs associated with the Terminated Plans were $16.9 and $46.1 for the years ended December 31, 2004 and 2003, respectively. The amount of 2004 and 2003 periodic pension costs related to continuing operations that related to the Fabricated products segment was $8.3 and $16.6, respectively, and the balances related to the Corporate segment. The amount of 2004 and 2003 net periodic medical benefit costs(1) $ 88.6 $ 36.3 $ 5.3 $ 82.8 $ 45.7 $ 37.5 ========== =========== ========== ========== ========== ========== (1) Approximately $60.9costs related to continuing operations that related to the Fabricated products segment was $25.2 and $16.2, respectively, with the remaining amounts being related to the Corporate segment.
Additional Information
The increase (decrease) in the minimum liability included in other comprehensive income was $3.2, $(97.9), and $(138.6) for the years ended December 31, 2005, 2004 and 2003, respectively.
Description of Defined Contribution Plans
The Company, in March 2005, announced the implementation of the $88.6 adjusted net periodic benefit costs in 2002, $24.5new salaried and hourly defined contribution savings plans. The salaried plan is being implemented retroactive to January 1, 2004 and the hourly plan is being implemented retroactive to May 31, 2004.
Pursuant to the terms of the $36.3 adjusted net periodic benefit costs in 2001 and $6.1 ofnew defined contribution savings plan, KACC will be required to make annual contributions into the $5.3 adjusted net periodic benefit costs in 2000 related to pension benefit accruals that were provided in respect of non-recurring items and/or restructuring activities (see Note 3 and 6). (2) Approximately $30.7 of the $82.8 adjusted net periodic benefit costs in 2002 related to medical/life benefit accruals that were provided in respect of non-recurring restructuring activities (see Notes 3 and 6). Assumed health care cost trend rates have a significant effectSteelworkers Pension Trust on the amounts reportedbasis of one dollar per United Steelworkers of America (“USWA”) employee hour worked at two facilities. KACC will also be required to make contributions to a defined contribution savings plan for active USWA employees that will range from eight hundred dollars to twenty-four


80


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

hundred dollars per employee per year, depending on the health care plan. A one-percentage-point change in assumed health care cost trend rates wouldemployee’s age. Similar defined contribution savings plans have been established for non-USWA hourly employees subject to collective bargaining agreements. The Company currently estimates that contributions to all such plans will range from $3.0 to $6.0 per year.
In September 2005, the following effects: 1% Increase 1% Decrease ------------- ------------- Increase (decrease) to total of service and interest cost $ 8.6 $ (6.3) Increase (decrease) to the postretirement benefit obligation 86.4 (61.5) Changes Impacting Existing Plans. The foregoing medical benefit liability and cost data reflects the fact that in February 2002, KACC notified its salaried retirees that, given the significant escalation in medical costsCompany and the increased burden it was creating, KACC was goingUSWA amended a prior agreement to require such retirees to fund a portion of their medical costs beginning May 1, 2002. The impact of such charges reduced the estimated cash payments by the Company by approximately $10.0 per year. The financial statement benefits of this change will, however, be reflected over the remaining employment period of the Company's employees in accordance with generally accepted accounting principles. During 2002, approximately 230 salaried employees retired. These retirements resulted in lump sum payments which triggered a special provision under the Employee Retirement Income Security Act ("ERISA") that requiredprovide, among other things, for the Company to make a $17.0 accelerated contributioncontribute per employee amounts to its salaried employee pension plan on January 15, 2003. However, because substantially all of the Steelworkers’ Pension Trust totaling approximately $.9. The amended agreement was approved by the Court and such amount would have been classified as a pre-Filing Date obligation requiring Court approval before payment and represented a small portion of the legacy liabilities that must be addressed in the Company's reorganization, the Company did not make the payment. Since the Company did not make the payment, it is no longer in compliance with ERISA's minimum funding requirements and, in turn, is prohibited by ERISA from making lump-sum distributions from the salaried employee pension plan to employees who retire after December 31, 2002. Special Charges in 2002. During 2002, the Company's Corporate segmentwas recorded charges of $24.1 ($9.5 in the fourth quarter -of 2005.
The new defined contribution savings plan for salaried employees provides for a match of certain contributions made by such employees plus a contribution of between 2% and 10% of their salary depending on their age and years of service.
The Company recorded charges in respect of these plans (including the retroactive implementation) of $14.0 for the year ended December 31, 2005. Of such total amount, approximately $6.3 is included in Corporate selling,Cost of products sold (related to the Fabricated products segment) and $.9 is included in Selling, administrative, research and development and general expense)expense (“SG&A”) (which amount is split between the Corporate segment of $.4 and the Fabricated products segment of $.5). The amount ($6.8) related to the retroactive implementation (i.e., the 2004 portion) of the plans is reflected in Other operating charges, net (see Note 6).
Plan Assets
As discussed above, the PBGC assumed responsibility for the Company’s Terminated Plans in December 2003 and the third quarter of 2004. Upon termination, the assets and administration were transferred to the PBGC. All pension assets for the domestic plans that the Company continues to sponsor are held in Kaiser Aluminum Pension Master Trust (the “Master Trust”) solely for the benefit of the pension plans’ participants and beneficiaries. Historically, the weighted average asset allocation of these plans, by asset category, consisted primarily of equity securities of approximately 70% and others of 30% at December 31, 2005 and 2004. However, the Company currently anticipates that after emergence from Chapter 11 proceedings the investment guidelines will be revised to reflect a more conservative investment strategy with a higher portion of the Master Trusts assets being invested in fixed income funds/securities. The pension plan assets are managed by a trustee.
Cash Flow
Domestic Plans.  As previously discussed, during the first three years of the Chapter 11 proceedings, the Company did not make any further significant contributions to any of its domestic pension plans. However, as discussed above in connection with the PBGC settlement agreement, which was approved by the Court in January 2005, the Company paid approximately $5.0 in March 2005 and approximately $1.0 in July 2005 in respect of minimum funding contributions for retained pension plans, and paid $11.0 in respect of post-petition administrative claims of the PBGC when the KAAC/KFC Plan became effective in December 2005. An additional $3.0 could become payable as an administrative claim depending on the outcome of certain legal proceedings (see Note 11). Any other payments to the PBGC are expected to be limited to recoveries under the Liquidating Plans and the Kaiser Aluminum Amended Plan.
The amount related to the retroactive implementation of the defined contribution savings plans (see above) was paid in July 2005.
As a replacement for the Company’s previous postretirement benefit plans, the Company agreed to contribute certain amounts to one or more VEBA’s. Such contributions are to include:
• An amount not to exceed $36.0 and payable on emergence from the Chapter 11 proceedings so long as the Company’s liquidity (i.e. cash plus borrowing availability) is at least $50.0 after considering such payments.


81


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

To the extent that less than the full $36.0 is paid and the Company’s interests in Anglesey are subsequently sold, a portion of such sales proceeds, in certain circumstances, will be used to pay the shortfall.

• On an annual basis, 10% of the first $20.0 of annual cash flow, as defined, plus 20% of annual cash flow, as defined, in excess of $20.0. Such annual payments shall not exceed $20.0 and will also be limited (with no carryover to future years) to the extent that the payments do not cause the Company’s liquidity to be less than $50.0.
• Advances of $3.1 in June 2004 and $1.9 per month thereafter until the Company emerges from the Cases. Any advances made pursuant to such agreement will constitute a credit toward the $36.0 maximum contribution due upon emergence.
In October 2004, the Company entered into an amendment to the USWA agreement to satisfy certain technical requirements for the follow-on hourly pension expense.plans discussed above. The charges were recorded because: (1)Company also agreed to pay an additional $1.0 to the VEBA in excess of the originally agreed to $36.0 contribution described above, which amount was paid in March 2005. Under the terms of the amended agreement, the Company is required to continue to make the monthly VEBA contributions as long as it remains in Chapter 11, even if the sum of such monthly payments exceeds the $37.0 maximum amount discussed above. Any monthly amounts paid during the Chapter 11 process in excess of the $37.0 limit will offset future variable contribution requirements post emergence. The lump sumamended agreement was approved by the Court in February 2005. VEBA-related payments through December 31, 2005 totaled approximately $38.3.
As a part of the September 2005 agreement with the USWA discussed above, which was approved by the Court in October 2005, KACC has also agreed to provide advances of up to $8.5 to the VEBA for hourly employees during the first two years after emergence from the assetsCases, if requested by the VEBA for hourly employees and subject to certain specified conditions. Any such advances would accrue interest at a market rate and would first reduce any required annual variable contributions. Any advanced amounts in excess of KACC's salaried employee pension plan exceededrequired variable contributions would, at KACC’s option, be repayable to KACC in cash, shares of new common stock of the emerging entity or a stipulated level prescribed by GAAP. Accordingly, a partial "settlement," as defined by GAAP, was deemed to have occurred. Under GAAP, if a partial "settlement" occurs, a charge must be recorded for a portion of any unrecognized net actuarial losses notcombination thereof.
Total charges associated with the VEBAs during the year ended December 31, 2005 were $23.8 which amounts are reflected in the consolidated balance sheet. The portionaccompanying financial statements as a reduction in Liabilities subject to compromise (see Note 16 regarding the accounting treatment of the total unrecognized actuarial lossesVEBA charges).
Foreign Plans.  Contributions to foreign pension plans (excluding those that are considered part of discontinued operations — see Note 3) were nominal.
Significant Charges in 2004 and 2003
In 2004 and 2003, in connection with the plan ($75.0 at December 31, 2001) that had to beCompany’s termination of its Terminated Plans (as discussed above), the Company recorded as a charge was the relative percentagenon-cash charges of the total projected benefit obligation of the plan ($300.0 at December 31, 2001) settled by the lump sum payments totaling $75.0$310.0 and $121.2, respectively, which amounts have been included in 2002; and (2) During the first quarter of 2002, KACC also paid $4.2 into a trust fundOther operating charges, net (see Note 6). The charges recorded in respect of certain obligations attributable to certain non-qualified pension benefits under management compensation agreements. These payments also represented a "settlement" and resulted in a charge of $4.2. In addition to the foregoing, during the fourth quarter of 2002,2003 and third quarter of 2004 had no material impact on the Primary aluminum segment reflected approximately $58.8 ofpension liability associated with the plans since the Company had previously recorded a minimum pension liability, as also required by GAAP, which amount was offset by charges for pension, postretirement medical benefits and related obligationsto Stockholders’ equity.
In 2004, in respectconnection with the termination of the indefinite curtailment ofCompany’s post-retirement medical plans (as discussed above), the Mead facility. ThisCompany recorded a $312.5 non-cash charge, which amount consisted of approximately $29.0 of incremental pensionhas been included in Other operating charges, and $29.8 of incremental postretirement medical and related charges. net (see Note 6).
Postemployment Benefits.  The Company provideshas historically provided certain benefits to former or inactive employees after employment but before retirement. However, as a part of the agreements more fully discussed above, such benefits were discontinued in mid-2004.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

Restricted Common Stock.  The Company has a restricted stock plan, which iswas one of its stock incentive compensation plans, for its officers and other employees. During January 2002,Pursuant to the plan, approximately 95,0001,181,000 restricted shares of the Company'sCompany’s Common Stock were issued to officers and other employees. The fair valueoutstanding as of January 31, 2002. During 2002 through 2005, approximately 1,122,000 of the unvested restricted shares issued is being amortized to expense over the termswere cancelled or voluntarily forfeited. As of the applicable restriction periods. TheDecember 31, 2005, there were no restricted shares issued in 2001 included an exchange with certain employees who held stock options to purchase the Company's Common Stock whereby a total of approximately 3,617,000 options were exchanged (on a fair value basis) for approximately 1,086,000 restricted shares. During 2002, approximately 406,000 of the restricted shares, all of which had not been vested, were cancelled, including approximately 338,000 restricted shares that were voluntarily forfeited by certain employees. outstanding.
Incentive Plans.  The Company has an unfunded incentive compensation program, which provides incentive compensation based on performance against annual plans and over rolling three-year periods. In addition, the Company has a "nonqualified"“nonqualified” stock option plan and KACC has a defined contribution plan for salaried employees which provides for matching contributions by the Company at the discretion of the board of directors. Given the challenging business environment encountered during 20022005, 2004 and 2003 and the disappointing results of operations for the year,all years, only modest incentive payments were made and no matching contribution were awarded in respect of 2002.either year. The Company'sCompany’s expense for all of these plans was $1.0, $4.5$3.5, $1.7 and $5.7$6.1 for the years ended December 31, 2002, 20012005, 2004, and 2000,2003, respectively.
Up to 8,000,000 shares of the Company'sCompany’s Common Stock were initially reserved for issuance under its stock incentive compensation plans. At December 31, 2002, 3,295,1562005, 4,864,889 shares of Common Stock remained available for issuance under those plans. Stock options granted pursuant to the Company'sCompany’s nonqualified stock option program are to be granted at or above the prevailing market price, generally vest at a rate of 20 - 33% per year, and have a five or ten year term. Information concerning nonqualified stock option plan activity is shown below. The weighted average price per share for each year is shown parenthetically. 2002 2001 2000 - ------------------------------------------------------------------------ ------------- -------------- ------------- Outstanding at beginning of year ($8.37, $10.24 and $10.24, respectively) 1,560,707 4,375,947 4,239,210 Granted ($2.89 and $10.23 in 2001 and 2000, respectively) - 874,280 757,335 Expired or forfeited ($5.71, $10.39 and $11.08, respectively) (105,846) (3,689,520) (620,598) ------------- -------------- ------------- Outstanding at end of year ($5.63, $8.37 and $10.24, respectively) 1,454,861 1,560,707 4,375,947 ============= ============== ============= Exercisable at end of year ($6.84, $9.09 and $10.18, respectively) 987,306 695,183 2,380,491 ============= ============== =============
             
  2005  2004  2003 
 
Outstanding at beginning of year ($3.14, $3.34 and $5.63, respectively)  810,040   850,140   1,454,861 
Expired or forfeited ($2.49, $7.25 and $8.86, respectively)  (318,920)  (40,100)  (604,721)
             
Outstanding at end of year ($3.57, $3.14 and $3.34, respectively)  491,120   810,040   850,140 
             
Exercisable at end of year ($3.41, $3.04 and $3.34, respectively)  462,936   781,856   645,659 
             
Options exercisable at December 31, 20022005 had exercisable prices ranging from $1.72 to $12.75$10.06 and a weighted average remaining contractual life of 3.85.6 years. Given that the average sales price of the Company'sCompany’s Common Stock is currently in the $.05$.03 per share range, the Company believes it is unlikely any of the stock options will be exercised. Further, as a part of a plan of reorganization, it is possible that the equity interests of the holders of outstanding options couldare expected to be diluted or cancelled. 11. MINORITY INTERESTScancelled without consideration pursuant to the Kaiser Aluminum Amended Plan.
10.  Minority Interests in Consolidated Affiliates. The Company owns a 90% interest in Volta Aluminium Company Limited ("Valco") and a 65% interest in Alpart. These companies' financial statements are fully consolidated into the Company's consolidated financial statements because they are majority-owned. KACC Preference Stock.
KACC has four series of $100 par value Cumulative Convertible Preference Stock ("(“$100 Preference Stock"Stock”) outstanding with annual dividend requirements of between 4 1/8%1/8% and 4 3/4% included in "Other" in 2000 in the table above.3/4%. KACC has the option to redeem the $100 Preference Stock at par value plus accrued dividends. KACC does not intend to issue any additional shares of the $100 Preference Stock. By its terms, the $100 Preference Stock can be exchanged for per share cash amounts between $69 - $80. KACCThe Company records the $100 Preference Stock at their exchange amounts for financial statement presentation and the Company includes such amounts in minority interests. At December 31, 20022005 and 2001,2004, outstanding shares of $100 Preference Stock were 8,669 and 8,969, respectively.8,669. In accordance with the Code and DIP Facility, KACC is not permitted to repurchase or redeem any of its stock. Further, as a part of a plan of reorganization, it is likely that the equity interests of the holders of the $100 Preference Stock willare expected to be diluted or cancelled. In 1985, KACC issued certain of its Redeemable Preference Stock with a par value of $1 per sharecancelled without consideration pursuant to the Kaiser Aluminum Amended Plan.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

11.  Commitments and a liquidation and redemption value of $50 per share plus accrued dividends, if any. In connection with the USWA settlement agreement in September 2000, KACC redeemed all of the remaining Redeemable Preference Stock (350,872 shares outstanding at December 31, 2000) during March 2001. The net cash impact of the redemption on KACC was only approximately $5.5 because approximately $12.0 of the total redemption amount of $17.5 had previously been funded into redemption funds. 12. COMMITMENTS AND CONTINGENCIES Contingencies
Impact of Reorganization Proceedings.  During the pendency of the Cases, substantially all pending litigation, except certain environmental claims and litigation, against the Debtors is stayed. Generally, claims against a Reorganizing Debtor arising from actions or omissions prior to its Filing Date willare expected to be settled in connection withpursuant to the plan of reorganization. Kaiser Aluminum Amended Plan.
Commitments.  KACC has a variety of financial commitments, including purchase agreements, tolling arrangements, forward foreign exchange and forward sales contracts (see Note 13)12), letters of credit, and guarantees. Such purchase agreementsA significant portion of these commitments relate to the Company’s interests in and tolling arrangements include long-term agreements for the purchase and tolling of bauxite into alumina in Australia by QAL. These obligations are scheduled to expire in 2008. Under the agreements, KACC is unconditionally obligated to pay its proportional share of debt, operating costs, and certain other costs of QAL. KACC's share of the aggregate minimum amount of required future principal payments at December 31, 2002, is $49.0 which matures as follows: $32.0 in 2003 and $17.0 in 2006. During July 2002, KACC made payments of approximately $29.5related to QAL, to fund KACC's share of QAL's scheduled debt maturities. KACC's share of payments, including operating costs and certain other expenses under the agreements, has ranged between $95.0 - $103.0 over the past three years.which were sold in April 2005 (see Note 3). KACC also has agreements to supply alumina to and to purchase aluminum from Anglesey. During the third quarter of 2005, the Company placed orders for certain equipment, furnacesand/or services intended to augment the Company’s heat treat and aerospace capabilities at the Spokane, Washington facility in respect of which the Company expects to become obligated for costs likely to total in the range of 75.0. Approximately $17.0 of such costs were incurred in 2005. The balance will likely be incurred in 2006 and 2007, with the majority of such costs being incurred in 2006.
Minimum rental commitments under operating leases at December 31, 2002,2005, are as follows: years ending December 31, 2003 - $15.2; 2004 - $6.2; 2005 - $5.4; 2006 - - $3.1;— $2.6; 2007 - $2.4;— $1.7; 2008 — $1.4; 2009 — $1.3; 2010 — $.3; thereafter - $3.7.— $.1. Pursuant to the Code, the Debtors may elect to reject or assume unexpired pre-petition leases. At this time, no decisions have been made as to which significant leases will be accepted or rejected (see Note 1). Rental expenses, after excluding rental expenses of discontinued operations, were $38.3, $41.0$3.6, $3.1 and $42.5,$8.6, for the years ended December 31, 2002, 20012005, 2004 and 2000,2003, respectively. KACC has a long-term liability, netRental expenses of estimated subleases income (included in Long-term liabilities), ondiscontinued operations were $4.9 and $6.6 for the Kaiser Center office complex in Oakland, California, in which KACC has not maintained offices for a number of years but for which it is responsible for lease payments as master tenant through 2008 under a sale-and-leaseback agreement. During 2000, KACC reduced its net lease obligation by $17.0 (see Note 2) to reflect new third-party sublease agreements which resulted in occupancyended December 31, 2004 and lease rates above those previously projected. In October 2002, the Company entered into a contract to sell its interests in the office complex. As the contract amount was less than the asset's net carrying value (included in Other assets), the Company recorded a non-cash impairment charge in 2002 of approximately $20.0 (which amount was reflected in Non-recurring operating charges (benefits), net - see Note 6). The sale was approved by the Court in February 2003, and closed in March 2003. Net cash proceeds were approximately $61.0. respectively.
Environmental Contingencies.  The Company and KACC are subject to a number of environmental laws and regulations, to fines or penalties assessed for alleged breaches of the environmental laws, and to claims and litigation based upon such laws.laws and regulations. KACC currently is subject to a number of claims under the Comprehensive Environmental Response, Compensation and Liability Act of 1980, as amended by the Superfund Amendments Reauthorization Act of 1986 ("CERCLA"(“CERCLA”), and, along with certain other entities, has been named as a potentially responsible party for remedial costs at certain third-party sites listed on the National Priorities List under CERCLA.
Based on the Company'sCompany’s evaluation of these and other environmental matters, the Company has established environmental accruals, primarily related to potential solid waste disposal and soil and groundwater remediation matters. During the year ended December 31, 2001, KACC's ongoing assessment process resulted in2003, KACC recordingrecorded charges of $13.5 included in Other income (expense) - see Note 2)$23.2 to increase its environmental accrual. Additionally, KACC's environmental accruals were increased during the year ended December 31, 2001, by approximately $6.0 in connection with purchase of certain property. The following table presents the changes in such accruals, which are primarily included in Long-term liabilities, for the years ended December 31, 2002, 20012005, 2004 and 2000: 2002 2001 2000 - ---------------------------------------------- ------- ------- ------- Balance at beginning of period $ 61.2 $ 46.1 $ 48.9 Additional accruals 1.5 23.1 2.6 Less expenditures (3.6) (8.0) (5.4) ------- ------- ------- Balance at end of period(1) $ 59.1 $ 61.2 $ 46.1 ======= ======= ======= (1) As of December 31, 2002, $21.7 of the environmental accrual was included in Liabilities subject to compromise (see Note 1) and the balance was included in Long-term liabilities. As of December 31, 2001 and 2000, the environmental accrual was primarily included in Long-term liabilities. 2003:
             
  2005  2004  2003 
 
Balance at beginning of period $58.3  $82.5  $59.1 
Additional accruals  .5   8.4   25.6 
Less expenditures  (12.3)  (32.6)  (2.2)
             
Balance at end of period(1) $46.5  $58.3  $82.5 
             
(1)As of December 31, 2005 and 2004, $30.7 and $30.6, respectively, of the environmental accrual was included in Liabilities subject to compromise (see Note 1) and the balance was included in Long-term liabilities.
These environmental accruals represent the Company'sCompany’s estimate of costs (in nominal dollars without discounting) reasonably expected to be incurred based on presently enacted laws and regulations, currently available facts, existing technology, and the Company'sCompany’s assessment of the likely remediation action to be taken. TheIn the ordinary course, the Company expects that these remediation actions will be taken over the next several years


84


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

and estimates that annual expenditures to be charged to these environmental accruals will be approximately $.6$14.5 in 2006, $.2 to $12.3$3.8 per year for the years 20032007 through 20072010 and an aggregate of approximately $33.3$25.5 thereafter. Approximately $20.2 of the $25.5 environmental liabilities expected to be settled after 2010 relates to non-owned property sites has been included in the after 2010 balance because such amounts are expected to be settled solely pursuant to the Kaiser Aluminum Amended Plan.
Approximately $20.2 of the amount provided in 2003 relates to the previously disclosed multi-site settlement agreement with various federal and state governmental regulatory authorities and other parties in respect of KACC’s environmental exposure at a number of non-owned sites. Under this agreement, among other things, KACC agreed to claims at such sites totaling $25.6 ($20.2 greater than amounts that had previously been accrued for these sites) and, in return, the governmental regulatory authorities have agreed that such claims would be treated as pre-Filing Date unsecured claims (i.e. liabilities subject to compromise). The Company recorded the portion of the $20.2 accrual that relates to locations with operations ($15.7) in Other operating charges, net (see Note 6). The remainder of the accrual ($4.5), which relates to locations that have not operated for a number of years was recorded in Other income (expense) (see Note 2).
During 2004 and 2003, the Company also provided additional accruals totaling approximately $1.4 and $3.0, respectively, associated with certain KACC-owned properties with no current operations (recorded in Other income (expense) — see Note 2). The 2004 accrual resulted from facts and circumstances determined in the ordinary course of business. The additional 2003 accruals resulted primarily from additional cost estimation efforts undertaken by the Company in connection with its reorganization efforts. Both the 2004 and 2003 accruals were recorded as liabilities not subject to compromise as they relate to properties owned by the Company.
The Company has previously disclosed that it is possible that its assessment of environmental accruals could increase because it may be in the interests of all stakeholders to agree to increased amounts to, among other things, achieve a claim treatment that is favorable and to expedite the reorganization process. The September 2003 multi-site settlement is one example of such a situation.
In June, 2004, the Company reported that it was close to entering settlement agreements with various parties pursuant to which a substantial portion of the unresolved environmental claims could be settled for approximately $25.0 — $30.0. In September 2004, agreements with the affected parties were reached and Court approval for such agreements was received. During October 2004, the Company paid approximately $27.3 to completely settle these liabilities. The amounts paid approximated the amount of liabilities recorded and did not result in any material net gain or loss.
As additional facts are developed and definitive remediation plans and necessary regulatory approvals for implementation of remediation are established or alternative technologies are developed, changes in these and other factors may result in actual costs exceeding the current environmental accruals. The Company believes that it is reasonably possible that costs associated with these environmental matters may exceed current accruals by amounts that could range, in the aggregate, up to an estimated $30.0.$20.0 (a majority of which are estimated to relate to owned sites that are likely not subject to compromise). As the resolution of these matters is subject to further regulatory review and approval, no specific assurance can be given as to when the factors upon which a substantial portion of this estimate is based can be expected to be resolved. However, the Company is currently working to resolve certain of these matters.
The Company believes that KACC has insurance coverage available to recover certain incurred and future environmental costs and is pursuing claims in this regard.costs. However, no amounts have been accrued in the financial statements with respect to such potential recoveries. While uncertainties
Other Environmental Matters.  During April 2004, KACC was served with a subpoena for documents and has been notified by Federal authorities that they are inherentinvestigating certain environmental compliance issues with respect to KACC’s Trentwood facility in the final outcomeState of theseWashington. KACC is undertaking its own internal investigation of the


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

matter through specially retained counsel to ensure that it has all relevant facts regarding Trentwood’s compliance with applicable environmental matters, andlaws. KACC believes it is presently impossiblein compliance with all applicable environmental law and requirements at the Trentwood facility and intends to determine the actual costs that ultimatelydefend any claims or charges, if any should result, vigorously. The Company cannot assess what, if any, impact this matter may be incurred, management currently believes that the resolution of such uncertainties should not have a material adverse effect on the Company's consolidatedCompany’s or KACC’s financial position, results of operations, or liquidity. statements.
Asbestos Contingencies. and Certain Other Personal Injury Claims.  KACC has been one of many defendants in a number of lawsuits, some of which involve claims of multiple persons, in which the plaintiffs allege that certain of their injuries were caused by, among other things, exposure to asbestos during, and as a result of, their employment or association with KACC or exposure to products containing asbestos produced or sold by KACC or as a result of, employment or association with KACC. The lawsuits generally relate to products KACC has not sold for more than 20 years. The lawsuits are currently stayed by the Cases. The following table presents the changes in numberAs of such claims pending for the years ended December 31, 2002 (through the initial Filing Date), 2001Date, approximately 112,000 asbestos-related claims were pending. The Company has also previously disclosed that certain other personal injury claims had been filed in respect of alleged pre-Filing Date exposure to silica and 2000. January 1, 2002 Year Ended through December 31, February 12, ---------------------- 2002 2001 2000 - -------------------------------------------------------------------------- ------------------- --------- -------- Number ofcoal tar pitch volatiles (approximately 3,900 claims at beginning of period 112,800 110,800 100,000 Claims received 5,300 34,000 30,600 Claims settled or dismissed (6,100) (32,000) (19,800) ------------------- --------- -------- Number ofand 300 claims, at end of period 112,000 112,800 110,800 =================== ========= ======== respectively).
Due to the Cases, holders of asbestos, silica and coal tar pitch volatile claims are stayed from continuing to prosecute pending litigation and from commencing new lawsuits against the Reorganizing Debtors. However,As a result, the Company has not made any payments in respect of any of these types of claims during the pendency ofCases. Despite the Cases, KACC expects additionalthe Company continues to pursue insurance collections in respect of asbestos-related amounts paid prior to its Filing Date and, as described below, to negotiate insurance settlements and prosecute certain actions to clarify policy interpretations in respect of such coverage.
The following tables present historical information regarding KACC’s asbestos, silica and coal tar pitch volatiles-related balances and cash flows:
         
  December 31, 
  2005  2004 
 
Liability $1,115.0  $1,115.0 
Receivable(1)  965.5   967.0 
         
  $149.5  $148.0 
         
                 
  Year Ended December 31,  Inception
 
  2005  2004  2003  to Date 
 
Payments made, including related legal costs $  $  $  $(355.7)
Insurance recoveries(2)  1.5   2.7   18.6   267.7 
                 
  $1.5  $2.7  $18.6  $(88.0)
                 
(1)The asbestos-related receivable was determined on the same basis as the asbestos-related cost accrual. However, no assurances can be given that KACC will be able to project similar recovery percentages for future asbestos-related claims or that the amounts related to future asbestos-related claims will not exceed KACC’s aggregate insurance coverage. Amounts are stated in nominal dollars and not discounted to present value as the Company cannot currently project the actual timing of payments or insurance recoveries particularly in light of the expected treatment of such items in any plan of reorganization that is ultimately filed. The Company believes that, as of December 31, 2005, it had received all insurance recoveries that it is likely to collect in respect of asbestos-related costs paid. See Note 1.
(2)Excludes certain amounts paid by insurers into a separate escrow account (in respect of future settlements) more fully discussed below.
As previously disclosed, at the Filing Date, the Company had accrued approximately $610.1 (included in Liabilities Subject to Compromise) in respect of asbestos and other similar personal injury claims. As disclosed,


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

such amount represented the Company’s estimate for current claims will be filed as part of theand claims process. A separate creditors' committee representing the interests of the asbestos claimants has been appointed. The Debtors' obligations with respect to present and future asbestos claims will be resolved pursuant to a plan of reorganization. The Company maintains a liability for estimated asbestos-related costs for claims filed to date and an estimate of claimsexpected to be filed through 2011. At December 31, 2002, the balance of such accrual was $610.1, all of which was included in Liabilities subject to compromise (see Note 1). The Company's estimate isover a 10 year period (the longest period KACC believed it could then reasonably estimate) based on, the Company's view, at each balance sheet date, of the current and anticipated number of asbestos-relatedamong other things existing claims, assumptions about the timing and amounts of asbestos-related payments, the status of ongoing litigation and settlement initiatives, and the advice of Wharton Levin Ehrmantraut & Klein, P.A., with respect to the current state of the law related to asbestos claims. However,The Company also disclosed that there arewere inherent uncertainties involvedlimitations to such estimates and that the Company’s actual liabilities in estimatingrespect of such claims could significantly exceed the amounts accrued; that at some point during the reorganization process, the Company expected that an estimation of KACC’s entire asbestos-related costsliability would occur; and that until such process was complete or KACC had more information, KACC was unlikely to be able to adjust its accruals.
Over the last year-plus period, the Company has engaged in periodic negotiations with the representatives of the asbestos, silica and coal tar pitch claimants and the Company's actual costs could exceedCompany’s insurers as part of its reorganization efforts. As more fully discussed in Note 1, these efforts resulted in an agreed term sheet in early 2005 between the Company'sCompany and other key constituents as to the treatment for such claims in any plan(s) of reorganization the Company files. While a formal estimation process has not been completed, now that the Company can reasonably predict the path forward for resolution of these claims and based on the information resulting from the negotiations process, the Company believes it has sufficient information to project a range of likely costs. The Company now estimates duethat its total liability for asbestos, silica and coal tar pitch volatile personal injury claims is expected to changes in factsbe between approximately $1,100.0 and circumstances after the date of each estimate. Further, while$2,400.0. However, the Company does not presently believe there is a reasonable basis for estimating asbestos-related costs beyond 2011anticipate that other constituents will necessarily agree with this range and accordingly, no accrual has been recorded for any costs which may be incurred beyond 2011, the Company expectsanticipates that, as a part of any estimation process that may occur in the Cases, other constituents are expected to disagree with the Company’s estimated range of costs. In particular, the Company is aware that certain informal assertions have been made by representatives for the asbestos, silica and coal tar pitch volatiles claimants that the planactual liability may exceed, perhaps significantly, the top end of reorganization process may require an estimationthe Company’s expected range. While the Company cannot reasonably predict what the ultimate amount of KACC's entire asbestos-related liability, which may go beyond 2011, and that such costs couldclaims will be substantial. Thedetermined to be, the Company believes that the minimum end of the range is both probable and reasonably estimatable. Accordingly, in accordance with GAAP, the Company recorded an approximate $500.0 charge in 2004 to increase its accrued liability at December 31, 2004 to the $1,115.0 minimum end of the expected range (included in Liabilities subject to Compromise — see Note 1). Future adjustments to such accruals are possible as the reorganizationand/or estimation process proceeds and it is possible that such adjustments will be material.
As previously disclosed, KACC believes that it has insurance coverage available to recover a substantial portion of its asbestos-related costs. Althoughcosts and had accrued for expected recoveries totaling approximately $463.1 as of September 30, 2004, after considering the Company has settledapproximately $54.4 of asbestos-related coverage matters with certain of its insurance carriers, other carriers have not yet agreed to settlements and disputes with carriers exist. The timing and amount of future recoveries from these insurance carriers will depend on the pendency of the Cases and on the resolution of any disputes regarding coverage under the applicable insurance policies. The Company believes that substantial recoveriesreceipts received from the insurance carriers are probable and additional amounts may be recoverable inFiling Date through September 30, 2004. As previously disclosed, the future if additional claims are added. The Company reached this conclusion after considering its prior insurance-related recoveries in respect of asbestos-related claims, existing insurance policies, and the advice of Heller Ehrman White & McAuliffe LLP with respect to applicable insurance coverage law relating to the terms and conditions of those policies.
As a part of the negotiation process described above, the Company has continued its efforts with insurers to make clear the amount of insurance coverage expected to be available in respect of asbestos, silica and coal tar pitch personal injury claims. The Company has settled asbestos-related coverage matters with certain of its insurance carriers. However, other carriers have not yet agreed to settlements and disputes with carriers exist. During 2000, KACC filed suit in San Francisco Superior Court against a group of its insurers, which suit was thereafter split into two related actions. Additional insurers were added to the litigation in 2000 and 2002. During October 2001, June 2003, February 2004 and April 2004, the court ruled favorably on a number of policy interpretation issues,issues. Additionally, one of whichthe favorable October 2001 rulings was affirmed in February 2002 by an intermediate appellate court in response to a petition from the insurers. The rulings did not result in any changeslitigation is continuing. Certain insurers have filed motions for review and appeals to the Company's estimates of its current or future asbestos-related insurance recoveries. The trial court is scheduledobject to decide certain policy interpretation issues in Spring 2003 and may hear additional issues from time to time. Given the expected significance of probable future asbestos-related payments, the receipt of timely and appropriate payments from its insurers is critical to a successful plan of reorganization and KACC's long-term liquidity. The following tables present historical information regarding KACC's asbestos-related balances and cash flows: December 31, -------------------------------- 2002 2001 - -------------------------------------------------------------- -------------- -------------- Liability (current portion of $130.0 in 2001) $ 610.1 $ 621.3 Receivable (included in Other assets)(1) 484.0 501.2 -------------- -------------- $ 126.1 $ 120.1 ============== ============== (1) The asbestos-related receivable was determined on the same basis as the asbestos-related cost accrual. However, no assurances can be given that KACC will be able to project similar recovery percentages for future asbestos-related claims or that the amounts related to future asbestos-related claims will not exceed KACC's aggregate insurance coverage. As of December 31, 2002 and 2001, $24.7 and $33.0, respectively,aspects of the receivable amounts relate to costs paid. The remaining receivable amounts relate to costs that are expected to be paid by KACC in the future. Year Ended December 31, Inception ------------------------------------------- 2002 2001 2000 To Date ------------ ------------ ------------- --------------- Payments made, including related legal costs $ 17.1 $ 118.1 $ 99.5 $ 355.7 Insurance recoveries 23.3 90.3 62.8 244.9 ------------ ------------ ------------- --------------- $ (6.2) $ 27.8 $ 36.7 $ 110.8 ============ ============ ============= =============== During the pendency of the Cases, all asbestos litigation is stayed. As a result, the Company does not expect to make any asbestos payments in the near term. Despite the Cases, the Company continues to pursue insurance collectionsconfirmation order in respect of asbestos-related amounts paid priorthe Kaiser Aluminum Amended Plan, including with regard to its Filing Date. Management continueswhether the rights to monitor claims activity,proceeds of certain of the status of lawsuits (including settlement initiatives), legislative developments, and costs incurred in order to ascertain whether an adjustmentinsurance policies may be


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

transferred upon emergence to the existing accruals should be made toapplicable personal injury trust(s) contemplated by the extentKaiser Aluminum Amended Plan as part of the resolution of the outstanding tort claims. It is expected that historical experience may differ significantly from the Company's underlying assumptions. This process resulted in the Company reflecting charges of $57.2 and $43.0 (included in Other income(expense) - see Note 2) in the years ended December 31, 2001 and 2000, respectively, for asbestos-related claims, net of expected insurance recoveries, based on recent cost and other trends experienced by KACC and other companies. Additional asbestos-related claims are likely to be assertedUnited States District Court will decide this matter as a part of the Chapter 11plan affirmation process. Management cannot reasonably predictWhile the ultimate numberCompany believes that the applicable law supports the transfer of such claimsrights to proceeds to the Applicable Personal Injury Trust(s), no assurances can be provided on how the Court will ultimately rule on this or other aspects of the Kaiser Aluminum Amended Plan.
The timing and amount of future insurance recoveries continues to be dependent on the resolution of any disputes regarding coverage under the applicable insurance policies thru the process of negotiations or further litigation. However, the Company believes that substantial recoveries from the insurance carriers are probable. The Company estimates that at December 31, 2005 its remaining solvent insurance coverage was in the range of $1,400.0 - $1,500.0. Further, assuming that actual asbestos, silica and coal tar pitch volatile costs were to be the $1,115.0 amount now accrued (as discussed above) the Company believes that it would be able to recover from insurers amounts totaling approximately $965.5, and, accordingly the Company recorded in 2004 an approximate $500.0 increase in its personal injury-related insurance receivable. The foregoing estimates are based on, among other things, negotiations, the results of the litigation efforts discussed above and the advice of Heller Ehrman LLP with respect to applicable insurance coverage law relating to the terms and conditions of those policies. While the Company considers the approximate $965.5 amount to be probable (based on the factors cited above) it is possible that facts and circumstances could change and, if such a change were to occur, that a material adjustment to the amount recorded could occur. Additionally, it should be noted that, if through the estimation process or negotiation, it was determined that a significantly higher amount of costs were expected to be paid in respect of asbestos, silica and coal tar pitch volatile claims: (a) any amounts in excess of $1,400.0 — $1,500.0 would likely not be offset by any expected incremental insurance recoveries and (b) it is presently uncertain to what extent additional insurance recoveries would be determined under GAAP to be probable in respect of expected costs between the $1,100.0 amount accrued at December 31, 2005 and total amount of estimated solvent insurance coverage available. Further, it is possible that, in order to provide certainty in respect of tort-related insurance recoveries, the Company and the insurers may enter into further settlement agreements establishing payment obligations of insurers to the trusts discussed in Note 1. Settlement amounts may be different from the face amount of the policies, which are stated in nominal terms, and may be affected by, among other things, the present value of possible cash receipts versus the potential obligation of the insurers to pay over time which could impact the amount of receivables recorded.
Since the associated liability. However, it is likely that such amounts could exceed, perhaps significantly,start of the liability amounts reflected inCases, KACC has entered into settlement agreements with several of the Company's consolidated financial statements, which (as previously stated) is only reflective of an estimate of claims through 2011. KACC'sinsurers whose asbestos-related obligations are primarily in respect of future asbestos claims. These settlement agreements were approved by the currently pending and futureCourt. In accordance with the Court approval, the insurers have paid certain amounts, pursuant to the terms of that approved escrow agreements, into funds (the “Escrow Funds”) in which KACC has no interest, but which amounts will be available for the ultimate settlement of KACC’s asbestos-related claims will ultimately be determined (and resolved) as a partclaims. Because the Escrow Funds are under the control of the overall Chapter 11 proceedings. It is anticipated that resolution of these mattersescrow agents, who will bemake distributions only pursuant to a lengthy process. Management will continue to periodically reassess its asbestos-related liabilities and estimated insurance recoveries asCourt order, the Cases proceed. However, absent unanticipated developments such as asbestos-related legislation, material developments in other asbestos-related proceedings orEscrow Funds are not included in the Company's or KACC's Chapter 11 proceedings, it is not anticipated thataccompanying consolidated balance sheet at December 31, 2005. In addition, since neither the Company willnor KACC received any economic benefit or suffered any economic detriment and have sufficient information to reevaluate itsnot been relieved of any asbestos-related obligations and estimated insurance recoveries until much later in the Cases. Any adjustments ultimately deemed to be requiredobligation as a result of the reevaluationreceipt of KACC'sthe escrow funds, neither the asbestos-related liabilitiesreceivable nor the asbestos-related liability have been adjusted as a result of these transactions.
During the latter half of 2005, the Company entered into certain conditional settlement agreements with insurers under which the insurers agreed (in aggregate) to pay approximately $375.0 in respect of substantially all coverage under certain policies having a combined face value of approximately $459.0. The settlements, which were approved by the Court, have several conditions, including a legislative contingency and are only payable to the trust(s) being set up under the Kaiser Aluminum Amended Plan upon emergence (more fully discussed in Note 1). One set of insurers paid approximately $137.0 into a separate escrow account in November 2005. If the Company does not emerge, the agreement is null and void and the funds (along with any interest that has accumulated) will be returned to the insurers. As of December 31, 2005, the insurers had paid $152.0 into the Escrow Funds, a substantial


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

portion of which related to the conditional settlements. It is possible that settlements with additional insurers will occur. However, no assurance can be given that such settlements will occur.
During March 2006, the Company reached a conditional settlement agreement with another group of insurers under which the insurers would pay approximately $67.0 in respect of certain policies having a combined face value of approximately $80.0. The conditional settlement, which has similar terms and conditions to the other conditional settlement agreement discussed above, must still be approved by the Court. Negotiations with other insurers continue.
The Company has not provided any accounting recognition for the conditional agreements in the accompanying financial statements given: (1) the conditional nature of the settlements; (2) the fact that, if the Kaiser Aluminum Amended Plan does not become effective, the Company’s interests with respect to the insurance policies covered by the agreements are not impaired in any way; and (3) the Company believes that collection of the approximate $965.5 amount of Personal injury-related insurance recovery receivable is probable even if the conditional agreements are ultimately approved. No assurances can be given as to whether the conditional agreements will become final or estimatedas to what amounts will ultimately be collected in respect of the insurance policies covered by the conditional settlement or any other insurance policies.
Hearing Loss Claims.  During February 2004, the Company reached a settlement in principle in respect of 400 claims, which alleged that certain individuals who were employees of the Company, principally at a facility previously owned and operated by KACC in Louisiana, suffered hearing loss in connection with their employment. Under the terms of the settlement, which is still subject to Court approval the claimants will be allowed claims totaling $15.8. As such, the Company recorded a $15.8 charge (in Other operating charges, net — see Note 6) in 2003 and a corresponding obligation (included in Liabilities subject to compromise — see Note 1). However, no cash payments by the Company are required in respect of these amounts. Rather the settlement agreement contemplates that, at emergence, these claims will be transferred to a separate trust along with certain rights against certain insurance policies of the Company and that such insurance policies will be the sole source of recourse to the claimants. While the Company believes that the insurance policies are of value, no amounts have been reflected in the Company’s financial statements at December 31, 2005 in respect of such policies as the Company could not with the level of certainty necessary determine the amount of recoveries couldthat were probable.
During the Cases, the Company has received approximately 3,200 additional proofs of claim alleging pre-petition injury due to noise induced hearing loss. It is not known at this time how many, if any, of such claims have merit or at what level such claims might qualify within the parameters established by the above-referenced settlement in principle for the 400 claims. Accordingly, the Company cannot presently determine the impact or value of these claims. However, under the plan of reorganization all such claims will be transferred, along with certain rights against certain insurance policies, to a material impact onseparate trust and resolved in that manner rather than being settled prior to the Company's future financial statements. Company’s emergence from the Cases.
Labor Matters.  In connection with the USWA strike and subsequent lock-out by KACC, which was settled in September 2000, certain allegations of unfair labor practices ("ULPs"(“ULPs”) were filed with the National Labor Relations Board ("NLRB"(“NLRB”) by the USWA. As previously disclosed, KACC has responded to all such allegations and believesbelieved that they were without merit. Twenty-two of twenty-four allegations of ULPs previously brought against KACC by the USWA have been dismissed. A trial before an administrative law judge for the two remaining allegations concluded in September 2001. In May 2002, the administrative law judge ruled against KACC in respect of the two remaining ULP allegations and recommended that the NLRB award back wages, plus interest, less any earnings of the workers during the period of the lockout. The administrative law judge'sjudge’s ruling did not contain any specific amount of proposed award and iswas not self-executing. The
In January 2004, as part of its settlement with the USWA has filed a proofwith respect to pension and retiree medical benefits, KACC and the USWA agreed to settle their case pending before the NLRB, subject to approval of claimthe NLRB


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

General Counsel and the Court and ratification by union members. Under the terms of the agreement, solely for $240.0the purposes of determining distributions in connection with the reorganization, an unsecured pre-petition claim in the Casesamount of $175.0 will be allowed. Also, as part of the agreement, the Company agreed to adopt a position of neutrality regarding the unionization of any employees of the reorganized company.
The settlement was ratified by the union members in February 2004, amended in October 2004, and ultimately approved by the Court in February 2005. Until February 2005, the settlement was also contingent on the Court’s approval of the Intercompany Agreement. However, such contingency was removed when the Court approved the Intercompany Agreement in February 2005. Since all material contingencies in respect of this matter. settlement have been resolved and, since the ULP claim existed as of the December 31, 2004 balance sheet date, the Company recorded a $175.0 non-cash charge in the fourth quarter of 2004 (reflected in Other operating charges, net — Note 6).
Labor Agreement.  The NLRB also filedCompany previously disclosed that the labor agreement covering the USWA workers at KACC’s Spokane, Washington rolling mill and Newark, Ohio extrusion and rod rolling facility were set to expire in September 2005 and that KACC and representatives of the USWA had begun discussions regarding a proofnew labor agreement. During June 2005, KACC and representatives of claimthe USWA reached an agreement in respect of the labor agreements for such locations and the union members subsequently ratified the agreement. Additionally, new labor agreements were reached with USWA members at the Richmond, Virginia, and Tulsa, Oklahoma extrusion facilities. The new agreements at all of these locations commenced on July 1, 2005 and run through various expiration dates in 2010. The agreements provide for the following at each plant: a ratification-signing bonus; typical industry-level annual wage increases; an opportunity to share in plant profitability; and a continuation of benefits modeled along the lines of the settlement between the parties approved by the Court in February 2005. The approximately $.9 of ratification signing bonuses were expensed in the second quarter of 2005 since that is when ratification occurred (included in Cost of products sold).
Contingencies Regarding Settlement with the PBGC.  As more fully described in Note 8, in response to the January 2004 Debtors’ motion to terminate or substantially modify substantially all of the Debtors’ defined benefit pension plans, the Court ruled that the Company had met the factual requirements for distress termination as to all of the plans at issue. The PBGC appealed the Court’s ruling. However, as more fully discussed in Note 9, during the pendency of the PBGC’s appeal, the Company and the PBGC reached a settlement under which the PBGC agreed to assume the Terminated Plans. The Court approved this matter.settlement in January 2005. The NLRB claim was for $117.0, including interestCompany believed that, subject to the Kaiser Aluminum Amended Plan and the Liquidating Plans complying with the terms of approximately $18.0. Depending on the ultimate amountPBGC settlement, all issues in respect of any interest duesuch matters were resolved. However, despite the settlement with the PBGC, the intermediate appellate court proceeded to consider the PBGC’s earlier appeal and amountissued a ruling dated March 31, 2005 affirming the Court’s rulings regarding distress termination of offsetting employee earnings and other factors, ifall such plans. If the USWA ultimately were to prevailcurrent appellate ruling became final, it is possible that the amountremaining defined benefit plans would be assumed by the PBGC. Since the Company and the PBGC became aware of the award could exceed $100.0. It is also possible thatintermediate appellate court ruling, the Company may ultimately prevail on appeal and that no loss will occur. The Company continues to believe that the allegations are without merit and will vigorously defend its position. KACC has appealed the ruling of the administrative law judge to the full NLRB. The general counsel of NLRB and the USWAPBGC have cross-appealed. Any outcome from the NLRB appeal would be subject toconducted additional appeals in a United States Circuit Court of Appeals by the general counsel of the NLRB, the USWA or KACC. This process could take several years. Becausediscussions. In July 2005, the Company believes that it may prevail in the appeals process, the Company has not recognized a charge in response to the adverse ruling. However, it is possible that, if the Company's appeal(s) are not ultimately successful, a charge in respect of this matter may be required in one or more future periods and the amount of such charge(s) could be significant. This matter is not currently stayed by the Cases. However, as previously stated, seeing this matter to its ultimate outcome could take several years. Further, any amounts ultimately determined by a court to be payable in this matter will be dealt with in the overall context of the Debtors' plan of reorganization and will be subject to compromise. Accordingly, any payments that may ultimately be required in respect of this matter would only be paid upon or after the Company's emergence from the Cases. Dispute with MAXXAM. In March 2002, MAXXAM filed a declaratory action with the Court asking the Court to find that it had no further obligations to Debtors under certain tax allocation agreements discussed in Note 9. At December 31, 2001, the Company had a receivable from MAXXAM of $35.0 (included in Other Assets) outstanding under the tax allocationPBGC reached an agreement, in respect to various tax contingencies in an equal amount (reflected in Long-term liabilities). As this matter to which the MAXXAM receivable has now been resolved with no amounts coming due from MAXXAM, both the receivable and the equal and offsetting payable were reversed in December 2002. The resolution between MAXXAM and KACC was approved by the Court in February 2003. September 2005, under which the PBGC agreement previously approved by the Court was amended to permit the PBGC to further appeal the intermediate appellate court ruling. Under the terms of the amended PBGC agreement, if the PBGC were to prevail in the further appeal, all aspects of the previously approved PBGC agreement would remain the same. Accordingly, in essence, if the PBGC’s further appeal were to prevail, the Company does not believe there would be any material adverse consequences. On the other hand, under the amended agreement, if the intermediate appellate court ruling is upheld on further appeal, the PBGC is required to: (a) approve the distress termination of the remaining defined benefit pension plans; and (b) reduce the amount of the administrative claim to $11.0 (from $14.0). Under the amended agreement, both the Company and the PBGC agreed to take up no further appeals. Pending a final resolution of this matter, the Company’s settlement with the PBGC remains in full force and effect. Upon consummation of the Liquidating Plans, the $11.0 minimum was paid to the PBGC. The remaining $3.0 that would be payable if the PBGC were to be paid the maximum amount of the administrative claim was accrued at December 31, 2005 in Accrued salaries, wages, and related expenses. The


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

Company continues to believe that any outcome would not be less favorable (from a cash perspective) than the terms of the PBGC settlement or the amended PBGC agreement. However, if the remaining defined benefit pension plans were to be terminated, it would likely result in a non-cash charge of approximately $6.0 — $7.0.
The indenture trustee for the Sub Notes appealed the Court’s order approving the settlement with the PBGC. In March 2006, the first level appellate court affirmed the Court’s approval of the settlement with the PBGC.
Other Contingencies.  The Company or KACC is involved in various other claims, lawsuits, and other proceedings relating to a wide variety of matters related to past or present operations. While uncertainties are inherent in the final outcome of such matters, and it is presently impossible to determine the actual costs that ultimately may be incurred, management currently believes that the resolution of such uncertainties and the incurrence of such costs should not have a material adverse effect on the Company'sCompany’s consolidated financial position, results of operations, or liquidity. 13. DERIVATIVE FINANCIAL INSTRUMENTS AND RELATED HEDGING PROGRAMS
12.  Derivative Financial Instruments and Related Hedging Programs
In conducting its business, KACC useshas historically used various instruments, including forward contracts and options, to manage the risks arising from fluctuations in aluminum prices, energy prices and exchange rates. KACC entershas historically entered into hedging transactions from time to time to limit its exposure resulting from (1) its anticipated sales of alumina, primary aluminum and fabricated aluminum products, net of expected purchase costs for items that fluctuate with aluminum prices, (2) the energy price risk from fluctuating prices for natural gas fuel oil and diesel oil used in its production process, and (3) foreign currency requirements with respect to its cash commitments with foreign subsidiaries and affiliates. As KACC'sKACC’s hedging activities are generally designed to lock-in a specified price or range of prices, gains or losses on the derivative contracts utilized in the hedging activities (except the impact of those contracts discussed below which have been marked to market) generally offset at least a portion of any losses or gains, respectively, on the transactions being hedged. 2002.
KACC’s share of primary aluminum production from Anglesey is approximately 150,000,000 pounds annually. Because the agreements underlying KACC's hedging positions provided that the counterpartiesKACC purchases alumina for Anglesey at prices linked to the hedging contracts could liquidate KACC's hedging positions if KACC filed for reorganization, KACC chose to liquidate these positions in advanceprimary aluminum prices, only a portion of the Filing Date. ProceedsCompany’s net revenues associated with Anglesey are exposed to price risk. The Company estimates the net portion of its share of Anglesey production exposed to primary aluminum price risk to be approximately 100,000,000 pounds annually.
As stated above, the Company’s pricing of fabricated aluminum products is generally intended to lock-in a conversion margin (representing the value added from the liquidation totaledfabrication process(es)) and to pass metal price risk on to its customers. However, in certain instances the Company does enter into firm price arrangements. In such instances, the Company does have price risk on its anticipated primary aluminum purchase in respect of the customer’s order. Total fabricated products shipments during 2003, 2004 and 2005 that contained fixed price terms were (in millions of pounds) 97.6, 119.0, and 155.0 respectively.
During the last three years the volume of fabricated products shipments with underlying primary aluminum price risk substantially offset or roughly equaled the Company’s net exposure to primary aluminum price risk at Anglesey. As such, the Company considers its access to Anglesey production overall to be a “natural” hedge against any fabricated products firm metal-price risk. However, since the volume of fabricated products shipped under firm prices may not match up on amonth-to-month basis with expected Anglesey-related primary aluminum shipments, the Company may use third party hedging instruments to eliminate any net remaining primary aluminum price exposure existing at any time.
At December 31, 2005, the fabricated products business held contracts for the delivery of fabricated aluminum products that have the effect of creating price risk on anticipated purchases of primary aluminum for the period 2006 — 2009 totaling approximately $42.2.(in millions of pounds): 2006: 123.0, 2007: 79.0, 2008: 56.0, and 2009: 44.0.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

The following table summarizes KACC’s material derivative positions at December 31, 2005:
             
     Notional
    
     Amount of
  Carrying/
 
     Contracts
  Market
 
Commodity
 
Period
  (mmlbs)  Value 
 
Aluminum —             
Option sale contracts  1/06 through 12/11   84.7  $1.5 
Fixed priced purchase contracts  1/06 through 12/06   15.7   1.1 
             
     Notional
    
     Amount of
  Carrying/
 
     Contracts
  Market
 
Foreign Currency
 
Period
  (mm GBP)  Value 
 
Pounds Sterling —             
Option purchase contracts  1/06 through 12/07   84.0  $3.2 
Fixed priced purchase contracts  1/06 through 12/07   84.0   (4.2)
The above table excludes certain aluminum option sales contracts whose positions were liquidated prior to their settlement date during the year ended December 31, 2005. A net gain of $23.3loss associated with these liquidated positions was deferred and is being recognized over the period during which the underlying transactions to which the hedges related are expected to occur. The net gain upon liquidation consisted of: gains of $30.2 for aluminum contracts and losses of $5.0 for Australian dollars and $1.9 for energy contracts. As of December 31, 2002,2005, the remaining unamortized amountnet loss was approximately $2.1.
Hedging activities during 2005 (all of which were attributable to continuing operations) resulted in a net loss of $1.3. Duringapproximately $.1 for the year ended 2005. Hedging activities during the years ended December 200231, 2004 and 2003 resulted in net losses of approximately $2.5 and $1.7, respectively. Hedging activities in 2004 and 2003 were deemed to be fully attributable to the first quarterCompany’s commodity-related operations and are reported in Discontinued operations.
As more fully discussed in Notes 2 and 16, in connection with the Company’s preparation of 2003,its December 31, 2005 financial statements, the Company entered into hedging transactions (included in Prepaid expenses and other current assets) with respect to a portion ofconcluded that its 2003 fuel oil requirements. As of January 31, 2003, KACC held option contracts which cap the price that KACC would have to pay for 1.8 million barrels of fuel oil in 2003. This amount of fuel oil represents substantially all of KACC's exposure to fuel oil requirements in the second half of 2003 and 40% of KACC's exposure to fuel oil requirements in the first half of 2003. The carrying/market value of the option contracts was $.9 at December 31, 2002. The Company anticipates that, subject to prevailing economic conditions, it may enter into additional hedging transactions with respect to primary aluminum prices, natural gas and fuel oil prices and foreign currency values to protect the interests of its constituents. However, no assurance can be given as to when or if the Company will enter into such additional hedging activities. As of December 31, 2002, KACC had sold forward substantially all of the alumina available to it in excess of its projected internal smelting requirements for 2003 and 2004, respectively, at prices indexed to future prices of primary aluminum. 2001 and 2000. During the first quarter of 2001, the Company recorded a mark-to-market benefit of $6.8 (included in Other income (expense)) related to the application of SFAS No. 133. However, starting in the second quarter of 2001, the income statement impact of mark-to-market changes was essentially eliminated as unrealized gains or losses resulting from changes in the value of these hedges began being recorded in Other comprehensive income (see Note 2) based on changes in SFAS No. 133 enacted in April 2001. During late 1999 and early 2000, KACC entered into certain aluminum contracts with a counterparty. While the Company believed that the transactions were consistent with its stated hedging objectives, these positionsderivative financial instruments did not qualify for treatmenthedge accounting treatment. The net impact of the change was a non-cash charge (in Cost of products sold) of approximately $4.1 (which would have otherwise been classified as a "hedge" underreduction of OCI if the transactions had qualified for hedge accounting guidelines. Accordingly, the positions were marked-to-market each period. A recap of mark-to-market pre-tax gains (losses) for these positions, together with the amount discussed in the paragraph above, is provided in Note 2. During the fourth quarter of 2001, KACC liquidated all of the remaining positions. This resulted in the recognition of approximately $3.3 of additional mark-to-market income during 2001. 14. KEY EMPLOYEE RETENTION PROGRAM treatment).
13.  Key Employee Retention Program
In June 2002, the Company adopted a key employee retention program (the "KERP"“KERP”), which was approved by the Court in September 2002. The KERP is a comprehensive program that is designed to provide financial incentives sufficient to retain certain key employees during the Cases. The KERP includes six key elements: a retention plan, a severance plan, a change in control plan, a completion incentive plan, the continuation for certain participants of an existing supplemental employee retirement plan ("SERP"(“SERP”) and a long-term incentive plan. The retention plan is expected to have a total cost of up to approximately $7.3 per year. The total cost of the KERP will vary depending on the level of continuing participation in each period. Under the KERP, retention payments commenced in September 2002 and will bewere paid every six months through March 31, 2004, except that 50% of the amounts payable to certain senior officers will bewere withheld until the Debtors emerge from the Cases or as otherwise agreed pursuant to the KERP. During 2004 and 2003, the Company recorded charges of $1.5 and $6.1, respectively (included in Selling, administrative, research and development, and general), related to the retention plan of the KERP. The severance and change in control plans, which are similar to the provisions of previous arrangements that existed for certain key employees, generally provide for severance payments of between six months and three years of salary and certain benefits, depending on the facts and circumstances and the level of employee involved. The completion incentive plan generally providesprovided for payments of up to an aggregate of approximately $1.2that reduced over time to certain senior officers provided thatdepending on the elapsed time until the Debtors emergeemerged from the Cases in 30 months or less from the initial Filing Date. If the Debtors emerge from the Cases after 30 months from the initial Filing Date, the amount of theCases. The completion


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

incentive lapsed with no payments will be reduced accordingly.due. The SERP generally provides additional non-qualified pension benefits for certain active employees at the time that the KERP was approved, who would suffer a loss of benefits based on Internal Revenue Code limitations, so long as such employees are not subsequently terminated for cause or voluntarily terminate their employment prior to reaching their retirement age. The long-term incentive plan generally provides for incentive awards to key employees based on an annual cost reduction target. Payment of such long-term incentive awards generally will be made: (a) 50% when the Debtors emerge from the Cases and (b) 50% one year from the date the Debtors emerge from the Cases. During 2002, the Company has recorded charges of $5.1, of which $1.5 were recordedAt December 31, 2005, approximately $8.2 was accrued in the fourth quarter of 2002 (included in Selling, administrative, research and development, and general), related to the KERP. 15. SUBSEQUENT EVENTS In January 2003, the Court approved the salerespect of the Tacoma facilityKERP long-term incentive.
14.  Pacific Northwest Power Matters
During October 2000, KACC signed an electric power contract with the Bonneville Power Administration (“BPA”) under which the BPA, starting October  1, 2001, was to the Port of Tacoma (the "Port") for $12.1 and the assumption by the Port of all environmental remediation obligations. The sale closed in February 2003. An additional $4.0 of proceeds are being held in escrow pending the resolution of certain environmental and other issues. In accordance with Statement of Financial Accounting Standards No. 144, Accounting for the Impairment or Disposal of Long-Lived Assets ("SFAS No. 144"), the operations of the Tacoma facility will be reported in discontinuedprovide KACC’s operations in the Company's futureState of Washington with approximately 290 megawatts of power through September 2006. The contract provided KACC with sufficient power to fully operate KACC’s Trentwood facility, as well as approximately 40% of the combined capacity of KACC’s Mead and Tacoma aluminum smelting operations which had been curtailed since the last half of 2000.
As a part of the reorganization process, the Company concluded that it was in its best interest to reject the BPA contract as permitted by the Code. As such, with the authorization of the Court, the Company rejected the BPA contract on September 30, 2002. The contract rejection gives rise to a pre-petition claim (see Note 1). The BPA has filed a proof of claim for approximately $75.0 in connection with the Cases in respect of the contract rejection. The Company has previously disclosed that the amount of the BPA claim would ultimately be determined either through a negotiated settlement, litigation or a computation of prevailing power prices over the contract period and that, as the amount of the BPA’s claim in respect of the contract rejection had not been determined, no provision had been made for the claim in the Company’s prior period financial statements. Income statement information forIn October 2005, the Tacoma facility forDebtors asked the years ended December 31, 2002, 2001Court to reduce the claim to $1.1 as thetake-or-pay contract price has consistently been below average market prices. The $1.1 amount represents only certain pre-petition invoices and 2000 were as follows: (Unaudited) ---------------------------- 2002 2001 2000 - ------------------------------------- ------------- ------------ -------------- Net sales $ .1 $ 33.3 $ 106.6 Operating loss (5.8) (26.5) (48.4) Loss before income tax benefit (5.8) (26.4) (48.4) During January 2003,such amount is (and has been) fully accrued. Whatever the ultimate amount of the BPA claim, it is expected to be settled pursuant to the Kaiser Aluminum Amended Plan. Accordingly, any payments that may be required as a result of reduced power availabilitythe rejection of the BPA contract are expected to only be made pursuant to the Kaiser Aluminum Amended Plan upon the Company’s emergence from the Volta River Authority ("VRA"),Cases.
15.  Segment and Geographical Area Information
The Company’s primary line of business is the Company's 90% owned Volta Aluminum Company Limited ("Valco") curtailed twoproduction of its three operating potlines.fabricated aluminum products. In connection with such curtailments, $5.5 of end-of-service benefits were paid resulting in a $3.2 charge to earnings in January 2003. Additional curtailments and end-of-service payments and charges are possible. During March 2003,addition, the Company paid approximately $22.0owns a 49% interest in settlementAnglesey, which owns an aluminum smelter in Holyhead, Wales. Historically, the Company, through its wholly owned subsidiary, KACC, operated in all principal sectors of certain foreign tax mattersthe aluminum industry including the production and sale of bauxite, alumina and primary aluminum in respectdomestic and international markets. However, as previously disclosed, as a part of a number of prior periods. Also, as more fully discussed in Note 12, during March 2003,the Company’s reorganization efforts, the Company has completed the sale of substantially all of its commodities operations (including the Company’s interests in an office building complexand related to QAL which were sold in Oakland, California, netting approximately $61.0April 2005). The balances and results in sale proceeds. 16. SEGMENT AND GEOGRAPHICAL AREA INFORMATION The Company'srespect of such operations are locatednow considered discontinued operations (see Note 3 and 5). The amounts remaining in many foreign countries, including Australia, Canada, Ghana, Jamaica,Primary aluminum relate primarily to the Company’s interests in and related to Anglesey and the United Kingdom. Foreign operations in general may be more vulnerable than domestic operations due to a variety of political and other risks. Sales and transfers among geographic areas are made on a basis intended to reflect the market value of products. Company’s primary aluminum hedging-related activities.
The Company'sCompany’s operations are organized and managed by product type. The CompanyCompany’s operations, after the discontinued operations reclassification, include fourtwo operating segments of the aluminum industry and its commodities marketing andthe corporate segments.segment. The aluminum industry segments include: Alumina and bauxite, Primary aluminum, Flat-rolledFabricated products and Engineered products.Primary aluminum. The AluminaFabricated products group sells value-added products such as heat treat aluminum sheet and bauxite business unit's principal productsplate, extrusions and forgings which are smelter grade aluminaused in a wide range of industrial applications, including for automotive, aerospace and chemical grade alumina hydrate, a value-added product, for which the Company receives a premium over smelter grade market prices.general


93


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

engineering end-use applications. The Primary aluminum business unit produces commodity grade products as well as value-added products such as rodingot and billet, for which the Company receives a premium over normal commodity market prices. The Flat-rolled products group sells value-added products such as heat treat aluminum sheetprices and plate which are usedconducts hedging activities in the aerospace and general engineering markets. The Engineered products business unit serves a wide rangerespect of industrial segments including the automotive, distribution, aerospace and general engineering markets. The Company uses a portion of its bauxite, alumina andKACC’s exposure to primary aluminum production for additional processing at its downstream facilities. Transfers between business units are made at estimated market prices. The Commodities marketing segment includes the results of KACC's alumina and aluminum hedging activities (see Note 13).price risk. The accounting policies of the segments are the same as those described in Note 2. Business unit results are evaluated internally by management before any allocation of corporate overhead and without any charge for income taxes, interest expense or non-recurring charges. Other operating charges, net.
The Company changed its segment presentation in 2004 to eliminate the “Eliminations” segment as the primary purpose for such segment was to eliminate intercompany profit on sales by the Primary aluminum and Bauxite and alumina business units, substantially all of which are now considered Discontinued operations. Eliminations not representing Discontinued operations are now included in segment results.
Given the significance of the Company’s exposure to primary aluminum prices and alumina prices (which typically are linked to primary aluminum prices on a lagged basis) in prior years, the commodity marketing activities were considered a separate business unit. In the accompanying financial statements, the Company has reclassified to discontinued operations all of the primary aluminum hedging results in respect of the commodity-related interests that have been sold (including the Company’s interests in and related to QAL which were sold in April 2005) and that are also treated as discontinued operations. As stated above, remaining primary aluminum hedging activities related to the Company’s interests in Anglesey and any firm price fabricated product shipments are considered part of the “Primary aluminum business unit”.
Financial information by operating segment, excluding discontinued operations, at December 31, 2001, 20002005, 2004 and 19992003 is as follows: Year Ended December 31, ----------------------------------------- 2002 2001 2000 - -------------------------------------------------------------- ----------- ----------- ----------- Net Sales: Bauxite and Alumina: Net sales to unaffiliated customers $ 458.1 $ 508.3 $ 442.2 Intersegment sales 58.6 77.9 148.3 ----------- ----------- ----------- 516.7 586.2 590.5 ----------- ----------- ----------- Primary Aluminum:(1) Net sales to unaffiliated customers 265.3 358.9 563.7 Intersegment sales 2.5 3.8 242.3 ----------- ----------- ----------- 267.8 362.7 806.0 ----------- ----------- ----------- Flat-Rolled Products 183.6 308.0 521.0 Engineered Products 425.0 429.5 564.9 Commodities Marketing(2) 39.1 22.9 (25.4) Minority Interests 98.5 105.1 103.4 Eliminations (61.1) (81.7) (390.6) ----------- ----------- ----------- $ 1,469.6 $ 1,732.7 $ 2,169.8 =========== =========== =========== Equity in income (loss) of unconsolidated affiliates: Bauxite and Alumina $ 10.4 $ (2.3) $ (8.4) Primary Aluminum 3.6 4.0 3.6 ----------- ----------- ----------- $ 14.0 $ 1.7 $ (4.8) =========== =========== =========== Operating income (loss): Bauxite and Alumina(3) $ (48.5) $ (46.9) $ 57.2 Primary Aluminum(4) (23.1) 5.1 100.1 Flat-Rolled Products(4)(5) (30.7) .4 16.6 Engineered Products(4)(5) 8.5 4.6 34.1 Commodities Marketing 36.2 5.6 (48.7) Eliminations 1.7 1.0 .1 Corporate and Other(6) (98.9) (68.5) (61.4) Non-Recurring Operating (Charges) Benefits, Net - Note 6 (251.2) 163.6 41.3 ----------- ----------- ----------- $ (406.0) $ 64.9 $ 139.3 =========== =========== =========== (1) Beginning in the first quarter of 2001, as a result of the continuing curtailment of KACC's Northwest smelters, the Flat-rolled products business unit began purchasing its own primary aluminum rather than relying on the Primary aluminum business unit to supply its aluminum requirements through production or third party purchases. The Engineered products business unit was already responsible for purchasing the majority of its primary aluminum requirements. (2) Net sales in 2002 primarily represent partial recognition of deferred gains from hedges closed prior to the commencement of the Cases (see Note 13). Net sales in 2001 and 2000 represent net settlements with counterparties for maturing derivative positions. (3) Operating results for 2002 include $4.4 of charges resulting from an increase in the allowance for doubtful receivables and a LIFO inventory charge of $.5. Operating results for 2001 include abnormal Gramercy-related start-up and litigation costs, net of business interruption-related insurance accruals, of $34.8 and a LIFO inventory charge of $3.7. (4) Operating results for 2002 include LIFO inventory charges of: Primary Aluminum - $2.1, Flat-Rolled Products - $2.0 and Engineered Products - $1.5. (5) Operating results for 2001 include LIFO inventory charges of: Flat-Rolled Products - $3.0 and Engineered Products - $1.5. (6) Operating results for 2002 include special pension charges of $24.1 and key employee retention program charges of $5.1. Year Ended December 31, ----------------------------------------- 2002 2001 2000 - --------------------------------------------------- ----------- ----------- ----------- Depreciation and amortization: Bauxite and Alumina $ 39.2 $ 37.8 $ 22.2 Primary Aluminum 21.6 21.6 24.8 Flat-Rolled Products 15.0 16.9 16.7 Engineered Products 12.0 12.8 11.5 Corporate and Other 3.7 1.1 1.7 ----------- ----------- ----------- $ 91.5 $ 90.2 $ 76.9 =========== =========== =========== Capital expenditures: Bauxite and Alumina $ 28.3 $ 117.8 $ 254.6 Primary Aluminum 8.4 8.7 9.6 Flat-Rolled Products 5.1 1.5 7.6 Engineered Products 5.1 19.9 23.6 Corporate and Other .7 .8 1.1 ----------- ----------- ----------- $ 47.6 $ 148.7 $ 296.5 =========== =========== =========== December 31, -------------------------------- 2002 2001 - ------------------------------------------------------------------- -------------- -------------- Investments in and advances to unconsolidated affiliates: Bauxite and Alumina $ 54.3 $ 43.9 Primary Aluminum 15.1 18.8 Corporate and Other .3 .3 -------------- -------------- $ 69.7 $ 63.0 ============== ============== Segment assets: Bauxite and Alumina $ 887.1 $ 922.5 Primary Aluminum - Note 5 271.0 467.0 Flat-Rolled Products 202.0 261.5 Engineered Products 222.9 233.8 Commodities Marketing (3.3) 48.4 Corporate and Other 645.7 810.5 -------------- -------------- $ 2,225.4 $ 2,743.7 ============== ==============
             
  Year Ended December 31, 
  2005  2004  2003 
 
Net Sales:            
Fabricated Products $939.0  $809.3  $597.8 
Primary Aluminum  150.7   133.1   112.4 
             
  $1,089.7  $942.4  $710.2 
             
Equity in income (loss) of unconsolidated affiliate:            
Primary Aluminum $4.8  $8.5  $3.3 
             
Segment Operating Income (Loss):(2)            
Fabricated Products(1) $87.2  $33.0  $(21.2)
Primary Aluminum  16.4   13.9   6.7 
Corporate and Other  (35.8)  (71.3)  (74.7)
Other Operating Charges Net — Note 6  (8.0)  (793.2)  (141.6)
             
  $59.8  $(817.6) $(230.8)
             
(1)Operating results for 2005, 2004 and 2003 include LIFO inventory charges of $9.3, $12.1 and $3.2, respectively.
(2)In 2005 and 2004, the Company chose to reallocate for segment purposes the amount of post-retirement medical costs charged to the business units so that the Corporate segment began to incur the excess of the total expenses over the amount of VEBA contributions allocable to the Fabricated products business unit and Discontinued operations.


94


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

             
  Year Ended December 31, 
  2005  2004  2003 
 
Depreciation and amortization(1)            
Fabricated Products $19.6  $21.8  $22.8 
Primary Aluminum     .2   1.1 
Corporate and Other  .3   .3   1.8 
             
  $19.9  $22.3  $25.7 
             
Capital expenditures:(2)            
Fabricated Products $30.6  $7.6  $8.9 
Corporate and Other  .4       
             
  $31.0  $7.6  $8.9 
             

(1)Depreciation and amortization expense excludes depreciation and amortization expense of discontinued operations of $13.1 in 2004 and $47.5 in 2003.
(2)Capital expenditures exclude capital expenditures of discontinued operations of $3.5 in 2004 and $28.3 in 2003.
         
  December 31, 
  2005  2004 
 
Investments in and advances to unconsolidated affiliate:        
Primary Aluminum $12.6  $16.7 
Corporate and Other      
         
  $12.6  $16.7 
         
Segment assets:        
Fabricated Products $403.8  $430.0 
Primary Aluminum  62.3   95.5 
Corporate and Other, including restricted proceeds from the sale of commodity interests in 2004 of $280.8  1,072.8   1,287.4 
Discontinued operations     69.5 
         
  $1,538.9  $1,882.4 
         
             
  Year Ended
 
  December 31, 
  2005  2004  2003 
 
Income taxes paid:(1)            
Fabricated Products —             
United States $  $  $.1 
Canada  3.4      4.7 
             
  $3.4  $  $4.8 
             
(1)Income taxes paid excludes income tax paid by discontinued operations of $18.9 in 2005, $10.7 in 2004 and $41.3 in 2003.

95


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

Geographical information for net sales, based on country of origin, and long-lived assets follows: Year Ended December 31, --------------------------------------------- 2002 2001 2000 - -------------------------------------------------------- ------------ ------------- ------------ Net sales to unaffiliated customers: United States $ 828.1 $ 1,017.3 $ 1,350.1 Jamaica 189.7 219.4 298.5 Ghana 171.7 221.3 237.5 Other Foreign 280.1 274.7 283.7 ------------ ------------- ------------ $ 1,469.6 $ 1,732.7 $ 2,169.8 ============ ============= ============ December 31, ----------------------------- 2002 2001 - -------------------------------------------- ------------ ------------- Long-lived assets: (1) United States - Note 5 $ 616.9 $ 832.5 Jamaica 313.4 303.8 Ghana 84.7 83.3 Other Foreign 64.6 58.8 ------------ ------------- $ 1,079.6 $ 1,278.4 ============ ============= (1) Long-lived assets include Property, plant, and equipment, net and Investments in and advances to unconsolidated affiliates. Prepared on a going-concern basis - see Note 2.
             
  Year Ended December 31, 
  2005  2004  2003 
 
Net sales to unaffiliated customers:            
Fabricated Products            
United States $836.1  $705.7  $525.6 
Canada  102.9   103.6   72.2 
             
   939.0   809.3   597.8 
             
Primary Aluminum            
United States  2.6      3.8 
United Kingdom  148.1   133.1   108.6 
             
   150.7   133.1   112.4 
             
  $1,089.7  $942.4  $710.2 
             
         
  December 31, 
  2005  2004 
 
Long-lived assets:(1)        
Fabricated Products —         
United States $204.0  $193.4 
Canada  17.6   17.8 
         
   221.6   211.2 
Primary Aluminum —         
United Kingdom  12.6   16.7 
Corporate and Other —         
United States  2.1   3.4 
         
  $236.3  $231.3 
         
(1)Long-lived assets include Property, plant, and equipment, net and Investments in and advances to unconsolidated affiliates. Prepared on a going-concern basis — see Note 2.
(2)Long-lived assets excludes long-lived assets of discontinued operations of $38.9 in 2004.
The aggregate foreign currency gain included in determining net income was immaterial for the years ended December 31, 2002, 20012005, 2004 and 2000. No single2003. Sales to the Company’s largest fabricated products customer accounted for sales in excess of approximately 11%, 10%, and 9% of total revenue in 2002, 20012005, 2004 and 2000.2003. Subsequent to December 31, 2005, this customer entered into an agreement to acquire one of the Company’s other fabricated products customers. The acquisition is expected to be completed in the second quarter of 2006. Sales to the combined customers accounted for approximately 19%, 18% and 15% of total revenues in 2005, 2004 and 2003. The loss of the combined customers would have a material adverse effect on the Company taken as a whole. However, in the Company’s opinion, the relationship between the customer and the Company is good and the risk of loss of the customer is remote. Export sales were less than 10% of total revenue during the years ended December 31, 2002, 20012005, 2004 and 2000. 2003.


96


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

16.  Restated 2005 Quarterly Financial Data (Unaudited)
During March 2006, the Company determined that its previously issued financial statements for the quarters ended March 31, 2005, June 30, 2005 and September 30, 2005 should be restated for two items: (1) VEBA-related payments made during the first nine months of 2005 should have been recorded as a reduction of the pre-petition retiree medical obligations rather than as a current operating expense as was done in the Company’s Quarterly Reports onForm 10-Q and (2) as more fully discussed in Note 2, the Company determined that its derivative financial instrument transactions did not qualify for hedge (deferral) treatment as the transactions had been accounted for in the Company’s Quarterly Reports onForm 10-Q. The effect of the restatement related to the VEBA payments is to decrease operating expenses by $6.7, $5.7 and $5.7 in the first, second and third quarters of 2005, respectively with an offsetting decrease in Liabilities subject to compromise at March 31, 2005, June 30, 2005 and September 30, 2005. The net effect of the restatement related to the derivative transactions was to increase operating expenses by $2.0, $1.5 and $1.0 in the first, second and third quarters of 2005, respectively, with an offsetting increase in OCI at March 31, 2005, June 30, 2005 and September 30, 2005, respectively. There is no net impact on the Company’s cash flows as a result of either restatement.
The following tables show the full income statement affects of the restatements on each quarter in 2005 as well as the changes in balance sheet and cash flow statement line items.
Statements of Consolidated Income (Loss) — Unaudited
                         
  As
     As
     As
    
  Previously
  As
  Previously
  As
  Previously
  As
 
  Reported(1)  Restated  Reported(1)  Restated  Reported(1)  Restated 
  Mar. 31,
  Mar. 31,
  Jun 30,
  Jun. 30,
  Sept. 30,
  Sept. 30,
 
  2005  2005  2005  2005  2005  2005 
 
Net sales $281.4  $281.4  $262.9  $262.9  $271.6  $271.6 
                         
Costs and expenses:                        
Cost of products sold  242.2   243.0   234.2   234.4   233.7   233.5 
Depreciation and amortization  4.9   4.9   5.2   5.2   4.9   4.9 
Selling, administration, research and development, and general  17.7   12.2   17.0   12.6   17.7   13.2 
Other operating charges, net  6.2   6.2         .3   .3 
                         
Total costs and expenses  271.0   266.3   256.4   252.2   256.6   251.9 
                         
Operating income (loss)  10.4   15.1   6.5   10.7   15.0   19.7 


97


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

                         
  As
     As
     As
    
  Previously
  As
  Previously
  As
  Previously
  As
 
  Reported(1)  Restated  Reported(1)  Restated  Reported(1)  Restated 
  Mar. 31,
  Mar. 31,
  Jun 30,
  Jun. 30,
  Sept. 30,
  Sept. 30,
 
  2005  2005  2005  2005  2005  2005 
 
                         
Other income (expense):                        
Interest expense (excluding unrecorded interest expense  (2.1)  (2.1)  (1.1)  (1.1)  (1.0)  (1.0)
Reorganization items  (7.8)  (7.8)  (9.3)  (9.3)  (8.2)  (8.2)
Other-net  (.4)  (.4)  (.6)  (.6)  (.5)  (.5)
                         
Income (loss) before income taxes and discontinued operations  .1   4.8   (4.5)  (.3)  5.3   10.0 
Provision for income taxes  (2.4)  (2.4)  (2.2)  (2.2)  (1.4)  (1.4)
                         
Income (loss) from continuing operations  (2.3)  2.4   (6.7)  (2.5)  3.9   8.6 
Income (loss) from discontinued operations  10.6   10.6   368.3   368.3   8.0   8.0 
Cumulative effect on years prior to 2005 of adopting accounting for conditional asset retirement obligations  (4.7)  (4.7)             
                         
Net income (loss) $3.6  $8.3  $361.6  $365.8  $11.9  $16.6 
                         
Earnings (loss) per share — Basic/Diluted:                        
Income (loss) from continuing operations $(.03) $.03  $(.08) $(.03) $.05  $.11 
                         
Income (loss) from discontinued operations $.13  $.13  $4.62  $4.62  $.10  $.10 
                         
Loss from cumulative effect on years prior to 2005 of adopting accounting for conditional asset retirement obligations $(.06) $(.06) $  $  $  $ 
                         
Net income (loss) $.04  $.10  $4.54  $4.59  $.15  $.21 
                         
Weighted average shares outstanding (000):                        
Basic/Diluted  79,681   79,681   79,674   79,674   79,672   79,672 
                         

98


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

Consolidated Balance Sheets — Unaudited
                         
  As
     As
     As
    
  Previously
  As
  Previously
  As
  Previously
  As
 
  Reported(1)  Restated  Reported(1)  Restated  Reported(1)  Restated 
  Mar. 31,
  Mar. 31,
  Jun 30,
  Jun. 30,
  Sept. 30,
  Sept. 30,
 
  2005  2005  2005  2005  2005  2005 
 
Liabilities subject to compromise $3,952.9  $3,946.2  $3,950.4  $3,938.0  $3,949.8  $3,931.7 
Stockholders’ equity (deficit):                        
Common stock  .8   .8   .8   .8   .8   .8 
Additional capital  538.0   538.0   538.0   538.0   538.0   538.0 
Accumulated deficit  (2,913.9)  (2,909.2)  (2,552.3)  (2,543.4)  (2,540.4)  (2,526.8)
Accumulated other comprehensive income (loss)  (7.6)  (5.6)  (9.0)  (5.5)  (10.0)  (5.5)
                         
Total stockholders’ equity (deficit)  (2,382.7)  (2,376.0)  (2,022.5)  (2,010.1)  (2,011.6)  (1,993.5)
                         
Total liabilities and stockholders’ equity (deficit) $1,570.2  $1,570.2  $1,927.9  $1,927.9  $1,938.2  $1,938.2 
                         
Statements of Consolidated Cash Flows — Unaudited
                             
  As
     As
     As
       
  Previously
  As
  Previously
  As
  Previously
  As
    
  Reported(1)  Restated  Reported(1)  Restated  Reported(1)  Restated    
  Mar. 31,
  Mar. 31,
  Jun 30,
  Jun. 30,
  Sept. 30,
  Sept. 30,
    
  2005  2005  2005  2005  2005  2005    
 
Cash flows from operating activities:                            
Net income (loss) $3.6  $8.3  $365.2  $374.1  $377.1  $390.7     
Less net income (loss) from discontinued operations  10.6   10.6   378.9   378.9   386.9   386.9     
                             
Net income (loss) from continuing operations, including from cumulative effect of adopting change in accounting in 2005  (7.0)  (2.3)  (13.7)  (4.8)  (9.8)  3.8     
(Decrease) increase in prepaid expenses and other current assets  (2.5)  .5   (1.3)  8.0   .3   7.1     
Increase (decrease) in other accrued liabilities  4.8   4.1   2.5   (3.4)  (8.9)  (11.8)    
Net cash impact of changes in long-term assets and liabilities  (1.0)  (8.0)  (.3)  (12.6)  2.6   (14.9)    
Net cash provided (used) by operating activities $(8.3) $(8.3) $11.3  $11.3  $15.1  $15.1     
                             
(1)The “As previously reported” amounts shown above include the effect of the adoption of FIN 47 on December 31, 2005 retroactive to the beginning of the year as discussed in Notes 2 and 4. Such retroactive application is required by GAAP and is not considered a “restatement.” The retroactive impact of the adoption of FIN 47 was a charge of $4.7 in the first quarter of 2005 in respect of the cumulative effect upon adoption and immaterial adjustments to cost of products sold in each quarter of 2005.


99


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
QUARTERLY FINANCIAL DATA (UNAUDITED) - -------------------------------------------------------------------------------- Quarter Ended ------------------------------------------------------------- (In(Unaudited)
(In millions of dollars, except share amounts) March 31, June 30, September 30, December 31, - -------------------------------------------------------- -------------- ---------- -------------- -------------- (1) (1) (1) 2002 Net sales $ 370.6 $ 386.3 $ 348.0 $ 364.7 Operating income (loss) (36.7) (36.7) (65.7) (266.9) Net income (loss) (64.1) (50.4) (83.4) (270.8)(2) Basic/Diluted Earnings (loss) per share(5) (.79) (.63) (1.04) (3.37)(2) Common stock market price:(5) High 1.76 .34 .11 .09 Low .21 .04 .03 .06 2001 Net sales $ 480.3 $ 446.8 $ 430.3 $ 375.3 Operating income (loss) 215.4 (27.6) (36.1) (86.8) Net income (loss) 119.6 (64.1) 68.4 (583.3)(3) Basic/Diluted Earnings per share(5) 1.50 (.80) .85 (7.23)(3) Common stock market price:(5) High 4.44 4.90 4.45 3.34 Low 3.23 3.25 2.57 1.56 2000 Net sales $ 575.7 $ 552.8 $ 545.2 $ 496.1 Operating income 36.9 51.5 2.8 48.1 Net income (loss) 11.7 11.0 (16.8) 10.9 (4) Basic/Diluted Earnings (loss) per share(5) .15 .14 (.21) .14 (4) Common stock market price:(5) High 8.88 5.13 6.06 5.94 Low 4.13 2.94 3.50 3.50 (1) Quarterly results include a number of non-recurring and unusual items that may cause an individual quarter's results not to be indicative of the underlying operating performance. See the applicable quarterly report on Form 10-Q for a recap of such items. (2) Includes the following pre-tax items: non-recurring impairment charges of $215.4, non-recurring restructuring charges of $2.6 and LIFO inventory charges of $3.1 (see Notes 2 and 6 of Notes to Consolidated Financial Statements). Excluding these charges, results would have been a basic loss per share of approximately $.62. (3) Includes increase in valuation allowances for net deferred income tax assets of $505.4 and the following pre-tax items: charges for restructuring of $8.2, abnormal Gramercy start-up and other costs of $16.5, contract labor costs related to smelter curtailment of $9.4, impairment charges related to Trentwood equipment of $17.7 and certain other net non-recurring charges totaling $9.6 (see Notes 2 and 6 of Notes to Consolidated Financial Statements). Excluding these items, results would have been basic loss per share of approximately $.43. (4) Includes the following pre-tax items: a gain of $103.2 from the sale of power offset by a non-cash impairment loss of approximately $33.0, a charge of $26.2 for operating profit foregone as a result of power sales and certain other net non-operating charges totaling $10.9 (see Notes 2 and 6 of Notes to Consolidated Financial Statements). Excluding these items, but giving effect to operating profit foregone as a result of these power sales, results would have been basic loss per share of approximately $.19. (5) Earnings (loss) per share and market price may not be meaningful because, as part of a plan of reorganization, it is likely that the interests of the Company's existing stockholders will be diluted or cancelled.
                 
  Quarter Ended 
  March 31,
  June 30,
  September 30,
    
  (Restated)(1)  (Restated)(1)  (Restated)(1)  December 31, 
 
2005                
Net sales $281.4  $262.9  $271.6  $273.8 
Operating income (loss)  15.1   10.7   19.7   14.3 
Income (loss) from continuing operations  2.4   (2.5)  8.6   (1,121.2)(2)
Income (loss) from discontinued operations  10.6   368.3(3)  8.0   (23.2)
Cumulative effect on years prior to 2005 of adopting accounting for conditional asset retirement obligations  (4.7)         
Net income (loss)  8.3   365.8   16.6   (1,144.4)
Basic/diluted earnings (loss) per share(6)                
Income (loss) from continuing operations  .03   (.03)  .11   (14.07)
Income (loss) from discontinued operations  .13   4.62   .10   (.29)
Loss from cumulative effect on years prior to 2005 of adopting accounting for conditional asset retirement obligations  (.06)         
Net income (loss)  .10   4.59   .21   (14.36)
Common stock market price:(6)                
High  .12   .09   .07   .05 
Low  .05   .06   .01   .03 
                 
  Quarter Ended 
  March 31,  June 30,  September 30,  December 31, 
 
2004                
Net sales $210.2  $230.1  $244.4  $257.7 
Operating income (loss)  (10.3)  (4.4)  (160.5)  (642.4)
Loss from continuing operations  (22.6)  (14.8)  (173.2)(4)  (657.5)(5)
Income (loss) from discontinued operations  (41.4)  39.0   103.7   20.0 
Net income (loss)  (64.0)  24.2   (69.5)  (637.5)
Basic/diluted earnings (loss) per share(6)                
Loss from continuing operations  (.28)  (.19)  (2.17)  (8.25)
Income (loss) from discontinued operations  (.52)  .49   1.30   .25 
Net income (loss)  (.80)  .30   (.87)  (8.00)
Common stock market price:(6)                
High  .15   .10   .08   .10 
Low  .08   .02   .03   .04 
(1)As more fully discussed in Note 16 of Notes to Consolidated Financial Statements, the Company has restated its financial statements for the quarters ended March 31, 2005; June 30, 2005; and September 30, 2005, to reflect a different treatment for cash payments to the VEBAs and change in accounting for derivative financial instruments.
(2)Includes a non-cash reorganization charge of $1,131.5 related to assignment (for the purposes of determining distribution under the KAAC/KFC Plan) of the value of an intercompany claim to certain third party creditors (see Note 1 of Notes to Consolidated Financial Statements).
(3)Includes a gain of approximately $366.2 in respect of the sale of the Company’s interests in and related to QAL.


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(4)Includes a non-cash pension charge of $155.5 (see Note 6 of Notes to Consolidated Financial Statements).
(5)Includes a non-cash pension charge of $154.5, a non-cash charge related to termination of post-retirement medical benefits plan of $312.5 and a related non-cash charge of $175.0 related to a settlement with the United Steel Workers of America (see Note 6 of Notes to Consolidated Financial Statements).
(6)Earnings (loss) per share and market price may not be meaningful because the equity interests of the Company’s existing stockholders are expected to be cancelled without consideration pursuant to the Kaiser Aluminum Amended Plan.


101


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
FIVE-YEAR FINANCIAL DATA
UNAUDITED CONSOLIDATED BALANCE SHEETS - -------------------------------------------------------------------------------- December 31, ------------------------------------------------------------ (In millions of dollars) 2002 2001 2000 1999 1998 - ----------------------------------------------------------- ----------- ----------- ---------- ----------- ---------- ASSETS (1) Current assets: Cash and cash equivalents $ 78.7 $ 153.3 $ 23.4 $ 21.2 $ 98.3 Receivables 149.5 206.4 429.8 261.0 282.7 Inventories 254.9 313.3 396.2 546.1 543.5 Prepaid expenses and other current assets 33.5 86.2 162.7 145.6 105.5 ----------- ----------- ---------- ----------- ---------- Total current assets 516.6 759.2 1,012.1 973.9 1,030.0 Investments in and advances to unconsolidated affiliates 69.7 63.0 77.8 96.9 128.3 Property, plant, and equipment - net 1,009.9 1,215.4 1,176.1 1,053.7 1,108.7 Deferred income taxes - - 454.2 440.0 377.9 Other assets 629.2 706.1 622.9 634.3 346.0 ----------- ----------- ---------- ----------- ---------- Total $ 2,225.4 $ 2,743.7 $ 3,343.1 $ 3,198.8 $ 2,990.9 =========== =========== ========== =========== ========== LIABILITIES AND STOCKHOLDERS' EQUITY Liabilities not subject to compromise - Current liabilities: Accounts payable and accruals $ 244.4 $ 515.0 $ 673.5 $ 500.3 $ 432.7 Accrued postretirement medical benefit obligation - current portion 60.2 62.0 58.0 51.5 48.2 Payable to affiliates 28.1 52.9 78.3 85.8 77.1 Long-term debt - current portion .9 173.5 31.6 .3 .4 ----------- ----------- ---------- ----------- ---------- Total current liabilities 333.6 803.4 841.4 637.9 558.4 Long-term liabilities 86.9 919.9 703.7 727.1 532.9 Accrued postretirement medical benefit obligation - 642.2 656.9 678.3 694.3 Long-term debt 42.7 700.8 957.8 972.5 962.6 ----------- ----------- ---------- ----------- ---------- 463.2 3,066.3 3,159.8 3,015.8 2,748.2 Liabilities subject to compromise 2,726.0 - - - - Minority interests 121.8 118.5 101.1 117.7 123.5 Stockholders' equity: Common stock .8 .8 .8 .8 .8 Additional capital 539.9 539.1 537.5 536.8 535.4 Retained earnings (accumulated deficit) (1,382.4) (913.7) (454.3) (471.1) (417.0) Accumulated other comprehensive income (loss) (243.9) (67.3) (1.8) (1.2) - ----------- ----------- ---------- ----------- ---------- Total stockholders' equity (1,085.6) (441.1) 82.2 65.3 119.2 ----------- ----------- ---------- ----------- ---------- Total $ 2,225.4 $ 2,743.7 $ 3,343.1 $ 3,198.8 $ 2,990.9 =========== =========== ========== =========== ========== (1) Prepared on a "going concern"SHEETS(1)(2)
                     
  December 31, 
  2005  2004  2003  2002  2001 
  (In millions of dollars) 
 
ASSETS
Current assets:                    
Cash and cash equivalents $49.5  $55.4  $35.5  $77.4  $154.1 
Receivables  101.5   111.0   80.5   62.5   66.8 
Inventories  115.3   105.3   92.5   103.8   138.3 
Prepaid expenses and other current assets  21.0   19.6   23.8   27.0   20.6 
Discontinued operations’ current assets     30.6   193.7   245.9   379.4 
                     
Total current assets  287.3   321.9   426.0   516.6   759.2 
Investments in and advances to unconsolidated affiliate  12.6   16.7   13.1   15.2   18.9 
Property, plant, and equipment — net  223.4   214.6   230.1   255.3   294.4 
Restricted proceeds from sale of commodity interests     280.8          
Personal injury-related insurance recoveries receivable  965.5   967.0   465.4   484.0   501.2 
Goodwill  11.4   11.4   11.4   11.4   11.4 
Other assets  38.7   31.1   43.7   126.3   149.9 
Discontinued operations’ long-term assets     38.9   433.8   816.6   1,008.7 
                     
Total $1,538.9  $1,882.4  $1,623.5  $2,225.4  $2,743.7 
                     
 
LIABILITIES AND STOCKHOLDERS’ EQUITY
Liabilities not subject to compromise —                     
Current liabilities:                    
Accounts payable and accruals $149.6  $175.3  $98.4  $93.7  $274.4 
Accrued postretirement medical benefit obligation — current portion        32.5   60.2   62.0 
Payable to affiliate  14.8   14.7   11.4   11.2   10.9 
Long-term debt — current portion  1.1   1.2   1.3   .9   173.5 
Discontinued operations’ current liabilities  2.1   57.7   177.5   167.6   282.6 
                     
Total current liabilities  167.6   248.9   321.1   333.6   803.4 
Long-term liabilities  42.0   32.9   59.4   55.7   808.8 
Accrued postretirement medical benefit obligation              642.2 
Long-term debt  1.2   2.8   2.2   20.7   678.7 
Discontinued operations’ liabilities, including liabilities subject to compromise and minority interests  68.5   26.4   208.7   226.4   251.0 
                     
   279.3   311.0   591.4   636.4   3,184.1 
Liabilities subject to compromise  4,400.1   3,954.9   2,770.1   2,673.9    
Minority interests  .7   .7   .7   .7   .7 
Stockholders’ equity:                    
Common stock  .8   .8   .8   .8   .8 
Additional capital  538.0   538.0   539.1   539.9   539.1 
Accumulated deficit  (3,671.2)  (2,917.5)  (2,170.7)  (1,382.4)  (913.7)
Accumulated other comprehensive income (loss)  (8.8)  (5.5)  (107.9)  (243.9)  (67.3)
                     
Total stockholders’ equity  (3,141.2)  (2,384.2)  (1,738.7)  (1,085.6)  (441.1)
                     
Total $1,538.9  $1,882.4  $1,623.5  $2,225.4  $2,743.7 
                     
(1)Prepared on a “going concern” basis. See Notes 1 and 2 of Notes to Consolidated Financial Statements for a discussion of the possible impact of the Cases. Also, as more fully discussed in Note 1 of Notes to Consolidated Financial Statements, the Company expects that, upon emergence from the Cases, fresh start accounting would be applied which would adversely affect comparability of the December 31, 2005 balance sheet to the balance sheet of the entity upon emergence.
(2)The Selected Consolidated Financial Data should be read in conjunction with “Management’s Discussion and Analysis of Financial Condition and Results of Operations” and the consolidated financial statements and the notes thereto. The consolidated financial data has been derived from the audited consolidated financial statements.


102


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
FIVE-YEAR FINANCIAL DATA
UNAUDITED STATEMENTS OF CONSOLIDATED INCOME (LOSS)(1)(2)
                     
  Year Ended December 31, 
  2005  2004  2003  2002  2001 
  (In millions of dollars, except share amounts) 
 
Net sales $1,089.7  $942.4  $710.2  $709.0  $889.5 
                     
Costs and expenses:                    
Cost of products sold  951.1   852.2   681.2   671.4   823.4 
Depreciation and amortization  19.9   22.3   25.7   32.3   32.1 
Selling, administrative, research and development, and general  50.9   92.3   92.5   118.6   93.7 
Other operating charges, net  8.0   793.2   141.6   31.8   30.1 
                     
Total costs and expenses  1,029.9   1,760.0   941.0   854.1   979.3 
                     
Operating income (loss)  59.8   (817.6)  (230.8)  (145.1)  (89.8)
Other income (expense):                    
Interest expense (excluding unrecorded contractual interest expense of $95.0 in 2005, 2004 and 2003, respectively, and $84/0 in 2002)  (5.2)  (9.5)  (9.1)  (19.0)  (106.2)
Reorganization items  (1,162.1)  (39.0)  (27.0)  (33.3)   
Other — net  (2.4)  4.2   (5.2)  (.9)  (68.7)
                     
Loss before income taxes and discontinued operation  (1,109.9)  (861.9)  (272.1)  (198.3)  (264.7)
Provision for income taxes  (2.8)  (6.2)  (1.5)  (4.4)  (523.4)
Minority interests              (.2)
                     
Loss from continuing operations  (1,112.7)  (868.1)  (273.6)  (202.7)  (788.3)
                     
Discontinued operations:                    
Loss from discontinued operation, net of income taxes and minority interests  (2.5)  (5.3)  (514.7)  (266.0)  165.3 
Gain from sale of commodity interests  366.2   126.6         163.6 
                     
Income (loss) from discontinued operations  363.7   121.3   (514.7)  (266.0)  328.9 
                     
Cumulative effect on years prior to 2005 of adopting accounting for conditional asset retirement obligations  (4.7)            
                     
Net loss $(753.7) $(746.8) $(788.3) $(468.7) $(459.4)
                     
Earnings (loss) per share — Basic/Diluted:(3)                    
Loss from continuing operations $(13.97) $(10.88) $(3.41) $(2.52) $(9.82)
                     
Income (loss) from discontinued operations $4.57  $1.52  $(6.42) $(3.30) $4.09 
                     
Loss from cumulative effect on years prior to 2005 of adopting accounting for conditional asset retirement obligations $(.06) $  $  $  $ 
                     
Net loss $(9.46) $(9.36) $(9.83) $(5.82) $(5.73)
                     
Dividends per common share $  $  $  $  $ 
                     
Weighted average shares outstanding (000):(3)                    
Basic  79,675   79,815   80,175   80,578   80,235 
Diluted  79,675   79,815   80,175   80,578   80,235 
(1)Prepared on a “going concern” basis. See Notes 1 and 2 of Notes to Consolidated Financial Statements for a discussion of the possible impact of the Cases.
(2)The Selected Consolidated Financial Data should be read in conjunction with “Management’s Discussion and Analysis of Financial Condition and Results of Operations” and the consolidated financial statements and the notes thereto. The consolidated financial data has been derived from the audited consolidated financial statements.
(3)Earnings (loss) per share and share information may not be meaningful because, pursuant to the Kaiser Aluminum Amended Plan, the equity interests of the Company’s existing stockholders are expected to be cancelled without consideration.


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Item 9.  Changes in and Disagreements with Accountants on Accounting and Financial Disclosure
None.
Item 9A.  Controls and Procedures
We maintain disclosure controls and procedures that are designed to ensure that information required to be disclosed in our reports under the Securities Exchange Act of 1934, as amended (the “Exchange Act”) is processed, recorded, summarized and reported within the time periods specified in the SEC’s rules and forms and that such information is accumulated and communicated to management, including the principal executive officer and principal financial officer, to allow for timely decisions regarding required disclosure. In designing and evaluating the disclosure controls and procedures, management recognizes that any controls and procedures, no matter how well designed and operated, can provide only reasonable assurance of achieving the desired control objectives, and management is required to apply its judgment in evaluating the cost-benefit relationship of possible controls and procedures.
Evaluation of Disclosure Controls and Procedures.  An evaluation of the effectiveness of the design and operation of the Company’s disclosure controls and procedures was performed as of the end of the period covered by this Report under the supervision of and with the participation of the Company’s management, including the principal executive officer and principal financial officer. Based on that evaluation, the Company’s principal executive officer and principal financial officer concluded that the Company’s disclosure controls and procedures were effective except as described below.
During the final reporting and closing process relating to our first quarter of 2005, we evaluated the accounting treatment for the VEBA payments and concluded that such payments should be presented as a period expense. As more fully discussed in Note 16 of the Notes to Consolidated Financial Statements, for a discussionduring our reporting and closing process relating to the preparation of the possible impactDecember 31, 2005 financial statements and analyzing the appropriate post-emergence accounting treatment for the VEBA payments, the Company concluded that the VEBA payments made in 2005 should be presented as a reduction of pre-petition retiree medical obligations rather than as a period expense. While the incorrect accounting treatment employed relating to the VEBA payments does indicate a deficiency in the Company’s internal controls over financial reporting such deficiency was remediated during the final reporting and closing process in connection with the preparation of the Cases. FIVE-YEAR FINANCIAL DATA STATEMENTS OF CONSOLIDATED INCOME (LOSS) - -------------------------------------------------------------------------------- Year Ended December 31, ----------------------------------------------------------------- (In millions of dollars, except share amounts) 2002 2001 2000 1999 1998 - ----------------------------------------------------- ------------ ----------- ----------- ----------- ----------- (1) Net sales $ 1,469.6 $ 1,732.7 $ 2,169.8 $ 2,083.6 $ 2,302.4 ------------ ----------- ----------- ----------- ----------- Costs2005 financial statements.
During the final reporting and expenses: Cost of products sold 1,408.2 1,638.4 1,891.4 1,893.5 1,892.2 Depreciation and amortization 91.5 90.2 76.9 89.5 99.1 Selling, administrative, research and development, and general 124.7 102.8 104.1 105.4 115.5 Non-recurring operating charges (benefits), net 251.2 (163.6) (41.9) 24.1 105.0 ------------ ----------- ----------- ----------- ----------- Total costs and expenses 1,875.6 1,667.8 2,030.5 2,112.5 2,211.8 ------------ ----------- ----------- ----------- ----------- Operating income (loss) (406.0) 64.9 139.3 (28.9) 90.6 Other income (expense): Interest expense (excluding unrecorded contractual interest expense of $84.0 in 2002) (20.7) (109.0) (109.6) (110.1) (110.0) Reorganization items (33.3) - - - - Gain on sale of interest in QAL - 163.6 - - - Gain on involuntary conversion at Gramercy facility - - - 85.0 - Other - net .4 (32.8) (4.3) (35.9) 3.5 ------------ ----------- ----------- ----------- ----------- Income (loss) before income taxes, minority interests (459.6) 86.7 25.4 (89.9) (15.9) (Provision) benefit for income taxes (14.9) (550.2) (11.6) 32.7 16.4 Minority interests 5.8 4.1 3.0 3.1 .1 ------------ ----------- ----------- ----------- ----------- Net income (loss) $ (468.7) $ (459.4) $ 16.8 $ (54.1) $ .6 ============ =========== =========== =========== =========== Earnings (loss) per share(2): Basic/Diluted $ (5.82) $ (5.73) $ .21 $ (.68) $ .01 ============ =========== =========== =========== =========== Dividends per common share $ - $ - $ - $ - $ - ============ =========== =========== =========== =========== Weighted average shares outstanding (000): Basic 80,578 80,235 79,520 79,336 79,115 Diluted 80,578 80,235 79,523 79,336 79,156 (1) Prepared on a "going concern" basis. See Notes 1 and 2 of Notesclosing process relating to Consolidated Financial Statements for a discussionthe preparation of the possible impactDecember 31, 2005 financial statements, the Company concluded that our controls and procedures were not effective as of the Cases. (2) Earnings (loss) per share mayend of the period covered by this report because a material weakness in internal control over financial reporting exists relating to our accounting for derivative financial instruments under Statement of Financial Accounting Standards 133,Accounting for Derivative Instruments and Hedging Activities (“SFAS No. 133”). Specifically, we lacked sufficient technical expertise as to the application of SFAS 133, and our procedures relating to hedging transactions were not designed effectively such that each of the complex documentation requirements for hedge accounting treatment set forth in SFAS No. 133 were evaluated appropriately. More specifically, the Company’s documentation did not comply with the SFAS No. 133 in respect to the Company’s methods for testing and supporting that changes in the market value of the hedging transactions would correlate with fluctuations in the value of the forecasted transaction to which they relate. The Company believed that the derivatives it was using would qualify for the “short-cut” method whereby regular assessments of correlation would not be meaningful because,required. However, it ultimately concluded that, while the terms of the derivatives were essentially the same as the forecasted transaction, they were not identical and, therefore, the Company should have done certain mathematical computations to prove the ongoing correlation of changes in value of the hedge and the forecasted transaction.
Management has concluded that, had the Company completed its documentation in strict compliance with SFAS No. 133, the derivative transactions would have qualified for “hedge” (e.g. deferral) treatment. The rules provide that, once de-designation has occurred, the Company can modify its documentation and re-designate the derivative transactions as “hedges” and, if appropriately documented, re-qualify the transactions for prospectively deferring changes in market fluctuations after such corrections are made.


104


The Company is working to modify its documentation and to re-qualify open and post 2005 derivative transactions for treatment as hedges beginning in the second quarter of 2006. Specifically, the Company will, as a part of the re-designation process, modify the documentation in respect of all its derivative transactions to require the “long form” method of testing and supporting correlation. The Company also intends to have outside experts review its revised documentation once completed and to use such experts to perform reviews of documentation in respect of any new forms of documentation on future transactions and to do periodic reviews to help reduce the risk that other instances of non-compliance with SFAS No. 133 will occur. However, as SFAS No. 133 is a planhighly complex document and different interpretations are possible, absolute assurances cannot be provided that such improved controls will prevent any/all instances of reorganization, itnon-compliance.
As a result of the material weakness, we have restated our financial statements for the quarters ended March 31, 2005, June 30, 2005 and September 30, 2005. In light of these restatements, our management, including our principal executive officer and principal financial officer has determined that this deficiency constituted a material weakness in our internal control over financial reporting.
Changes in Internal Controls Over Financial Reporting.  The Company relocated its corporate headquarters from Houston, Texas to Foothill Ranch, California, where the Fabricated Products business unit, the Company’s core business, is likelyheadquartered. Staff transition occurred starting in late 2004 and was ongoing primarily during the first half of 2005. A small core group of Houston corporate personnel were retained throughout 2005 to supplement the Foothill Ranch staff and handle certain of the remainingChapter 11-related matters. During the second half of 2005, the monthly and quarterly accounting, financial reporting and consolidation processes were thought to have functioned adequately.
As previously announced, in January 2006, the Company’s Vice President (“VP”) and Chief Financial Officer (“CFO”) resigned. His decision to resign was based on a personal relationship with another employee, which the Company determined to be inappropriate. The resignation was in no way related to the Company’s internal controls, financial statements, financial performance or financial condition. The Company formed the “Office of the CFO” and split the CFO’s duties between the Company’s Chief Executive Officer and two long tenured financial officers, the VP-Treasurer and VP-Controller. In February 2006, a person with a significant corporate accounting role resigned. This person’s duties were split between the VP-Controller and other key managers in the corporate accounting group. The Company also used certain former personnel to augment the corporate accounting team and is working on more permanent arrangements.
While the Company believes that the interestsCompany’s corporate internal accounting controls and its controls over financial reporting have operated satisfactorily except as described above, these changes have made the yearend accounting and reporting process more difficult due to the combined loss of the Company's existing stockholders will be dilutedtwo individuals and reduced amounts of institutional knowledge in the new corporate accounting group. The Company believes that it has addressed all material matters necessary for this report, but notes that the level of assurance it has over internal accounting and financial accounting control is not as strong as desired or cancelled. ITEM 9. CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE as in past periods.
Item 9B.  Other Information
None.


105


PART III ITEM 10. DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT
ITEM 10.DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT
Current Directors and Executive Officers
The following table sets forth certain information, as of March 28, 2003,24, 2006, with respect to the executive officers and directors of the Company and KACC. All officers and directors hold office until their respective successors are elected and qualified or until their earlier death, resignation or removal. NAME POSITIONS AND OFFICES WITH THE COMPANY AND KACC* - ----------------------------------- ------------------------------------------------------------------------ Jack A. Hockema President, Chief Executive Officer and Director Joseph A. Bonn Executive Vice President, Corporate Development John T. La Duc Executive Vice President and Chief Financial Officer John Barneson Senior Vice President and Chief Administrative Officer Kris S. Vasan Senior Vice President, Strategic Risk Management Edward F. Houff Vice President, Secretary and General Counsel Edward A. Kaplan Vice PresidentThe Company’s plan of Taxes W. Scott Lamb Vice President, Investor Relations and Corporate Communications Daniel D. Maddox Vice President and Controller Daniel J. Rinkenberger Vice Presidentreorganization contemplates the term of Economic Analysis and Planning Kerry A. Shiba Vice President and Treasurer Robert J. Cruikshank Director James T. Hackett Director George T. Haymaker, Jr. Chairmaneach of the Board and Director Charles E. Hurwitz Director Ezra G. Levin Director John D. Roach Director - --------------------------- * All named individuals holdcurrent directors (other than Mr. Hockema) to end upon the same positions and offices with both the Company and KACC. Company’s emergence from Chapter 11.
Name
Positions and Offices with the Company and KACC*
Jack A. HockemaPresident, Chief Executive Officer and Director
John BarnesonSenior Vice President and Chief Administrative Officer
Edward F. HouffChief Restructuring Officer
John M. DonnanVice President, Secretary and General Counsel
Daniel D. MaddoxVice President and Controller
Daniel J. RinkenbergerVice President and Treasurer
Robert J. CruikshankDirector
George T. Haymaker, JrChairman of the Board and Director
Charles E. HurwitzDirector
Ezra G. LevinDirector
John D. RoachDirector
*All named individuals hold the same positions and offices with both the Company and KACC.
Jack A. Hockema.  Mr. Hockema, age 56,59, was elected to the position of President and Chief Executive Officer and as a director of the Company and KACC in October 2001. He previously served as Executive Vice President and President of Kaiser Fabricated Products of KACC from January 2000 until October 2001, and Executive Vice President of the Company from May 2000 until October 2001. He served as Vice President of the Company from May 1997 until May 2000. Mr. Hockema was Vice President of KACC and President of Kaiser Engineered Products from March 1997 until January 2000. He served as President of Kaiser Extruded Products and Engineered Components from September 1996 to March 1997. Mr. Hockema served as a consultant to KACC and acting President of Kaiser Engineered Components from September 1995 until September 1996. Mr. Hockema was an employee of KACC from 1977 to 1982, working at KACC'sKACC’s Trentwood facility, and serving as plant manager of its former Union City, California can plant and as operations manager for Kaiser Extruded Products. In 1982, Mr. Hockema left KACC to become Vice President and General Manager of Bohn Extruded Products, a division of Gulf+Western, and later served as Group Vice President of American Brass Specialty Products until June 1992. From June 1992 until September 1996, Mr. Hockema provided consulting and investment advisory services to individuals and companies in the metals industry. Joseph A. Bonn. Mr. Bonn, age 59, was elected to the position of Executive Vice President, Corporate Development of the Company and KACC effective August 2001. He previously served as Vice President, Commodities Marketing, Corporate Planning and Development of the Company from May 2000 through August 2001, and of KACC from September 1999 through August 2001. He served as Vice President, Planning and Development of KACC from March 1997 through September 1999, and as Vice President of the Company from May 1997 through May 2000. He served as Vice President, Planning and Administration of the Company from February 1992 through May 1997, and of KACC from July 1989 through July 1997. Mr. Bonn was first elected a Vice President of KACC in April 1987. He served as Senior Vice President--Administration of MAXXAM from September 1991 through December 1992. He was also KACC's Director of Strategic Planning from April 1987 until July 1989. From September 1982 to April 1987, Mr. Bonn served as General Manager of various aluminum fabricating divisions of KACC. John T. La Duc. Mr. La Duc, age 60, was elected Executive Vice President and Chief Financial Officer of the Company effective September 1998, and of KACC effective July 1998. Mr. La Duc served as Vice President and Chief Financial Officer of the Company from June 1989 and May 1990, and was Treasurer of the Company from August 1995 until February 1996 and from January 1993 until April 1993. He also was Treasurer of KACC from June 1995 until February 1996, and served as Vice President and Chief Financial Officer of KACC from June 1989 and January 1990, respectively. He previously served as Senior Vice President of MAXXAM from September 1990 through December 2001. Prior to December 2001, Mr. La Duc also served as a Vice President and a director of MAXXAM Group Holdings Inc., a wholly owned subsidiary of MAXXAM and parent of MAXXAM's forest products operations ("MGHI"), as a Vice President and manager on the Board of Managers of Scotia Pacific Company LLC ("Scopac LLC"), a wholly owned subsidiary of MAXXAM engaged in forest product operations and successor by merger in July 1998 to Scotia Pacific Holding Company, and as a director and Vice President of The Pacific Lumber Company, the parent of Scopac LLC ("Pacific Lumber").
John Barneson.  Mr. Barneson, age 52,55, was elected to the position of Senior Vice President and Chief Administrative Officer of the Company and KACC effective August 2001. He previously served as Vice President and Chief Administrative Officer of the Company and KACC from December 1999 through August 2001. He served as Engineered Products Vice President of Business Development and Planning from September 1997 until December 1999. Mr. Barneson served as Flat-Rolled Products Vice President of Business Development and Planning from April 1996 until September 1997. Mr. Barneson has been an employee of KACC since September 1975 and has held a number of staff and operation management positions within the Flat-Rolled and Engineered Products business units. Kris S. Vasan.
Edward F. Houff.  Mr. Vasan,Houff, age 53,59, was elected to the position of Senior Vice President Strategic Risk Managementand Chief Restructuring Officer of the Company and KACC effective January 2005. On August 2001. In March 2002, he also was appointed Senior Vice President of Strategic Planning, Energy and Hedging of KACC's Commodities business unit.15, 2005, Mr. Vasan previously served as Vice President, Strategic Risk Management ofHouff’s employment with KACC from June 2000 through August 2001, andterminated in anticipation of the Company from August 2000 through August 2001. He served as Vice President, Financial Risk Managementemergence of KACC from June 1995 through June 2000. Mr. Vasan served as Treasurer of the Company from April 1993 until August 1995, and as Treasurer of KACC from April 1993 until June 1995. Prior to that, Mr. Vasan served the Company and KACC from bankruptcy and Mr. Houff continued to serve in his capacity as Corporate DirectorChief Restructuring Officer pursuant to the terms of Financial Planning and Analysis from June 1990 until April 1993. From October 1987 until June 1990, hea non-exclusive consulting agreement. Mr. Houff previously served as Associate Director of Financial Planning and Analysis. Edward F. Houff. Mr. Houff, age 56, was elected to the position of Vice President and General Counsel of the


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Company and KACC effectivefrom April 2002. He was elected2002 through December 2004, and Secretary of the Company and KACC effectivefrom October 15, 2002.2002 through December 2004. He served as Acting General Counsel of the Company and KACC from February 2002 until April 2002, and Deputy General Counsel for Litigation of the Company and KACC from October 2001 until February 2002. Mr. Houff was President and Managing Shareholder of the law firm Church & Houff, P.A. in Baltimore, Maryland from April 1989 through September 2001. Edward A. Kaplan.
John M. Donnan.  Mr. Kaplan,Donnan, age 44,45, was elected to the position of Vice President, of TaxesSecretary and General Counsel of the Company and KACC effective March 2001.January 2005. Mr. Kaplan previously served as Director of TaxesDonnan joined the legal staff of the Company and KACC from October 1999 through February 2001. From July 1997 to September 1999, he served as Director of Tax Planningin 1993 and was named Deputy General Counsel of the Company and KACC and from January 1995 through June 1997, he served as Associate Director of Tax Planningin 2000. Prior to joining KACC, Mr. Donnan was an associate in the Houston, Texas office of the Company and KACC. W. Scott Lamb. Mr. Lamb, age 48, was elected Vice President, Investor Relations and Corporate Communicationslaw firm of the Company effective September 1998, and of KACC effective July 1998. Mr. Lamb previously served as Director of Investor Relations and Corporate Communications of the Company and KACC from June 1997 through July 1998. From July 1995 through June 1997, he served as Director of Investor Relations of the Company and KACC, and from January 1995 through July 1995, he served as Director of Public Relations of the Company and KACC. Chamberlain, Hrdlicka, White, Williams & Martin.
Daniel D. Maddox.  Mr. Maddox, age 43,46, was elected to the position of Vice President and Controller of the Company effective September 1998, and of KACC effective July 1998. He served as Controller, Corporate Consolidation and Reporting of the Company and KACC from October 1997 through September 1998 and July 1998, respectively. Mr. Maddox previously served as Assistant Corporate Controller of the Company from May 1997 to September 1997, and of KACC from June 1997 to September 1997, and Director--ExternalDirector External Reporting of KACC from June 1996 to May 1997. Mr. Maddox was with Arthur Andersen LLP from 1982 until joining KACC in June 1996.
Daniel J. Rinkenberger.  Mr. Rinkenberger, age 44,47, was elected to the position of Vice President and Treasurer of the Company and KACC effective January 2005. He previously served as Vice President of Economic Analysis and Planning of the Company and KACC effectivefrom February 2002. Mr. Rinkenberger previously2002 through December 2004. He served as Vice President, Planning and Business Development of Kaiser Fabricated Products of KACC from June 2000 through February 2002. Prior to that, he served as Vice President, Finance and Business Planning of Kaiser Flat-Rolled Products of KACC from February 1998 to February 2000, and as Assistant Treasurer of the Company and KACC from January 1995 through February 1998. Kerry A. Shiba. Mr. Shiba, age 48, was elected to the position of Vice President and Treasurer of the Company and KACC effective February 2002. Mr. Shiba previously served as Vice President, Controller and Information Technology of Kaiser Fabricated Products of KACC from January 2000 to February 2002, and as Vice President and Controller of Kaiser Engineered Products of KACC from June 1998 through January 2000. Prior to joining the Company, Mr. Shiba was with the BF Goodrich Company for 16 years, holding various financial positions.
Robert J. Cruikshank.  Mr. Cruikshank, age 72,75, has served as a director of the Company and KACC since January 1994. In addition, Mr. Cruikshank has been a director of MAXXAM since May 1993. Mr. Cruikshank was a Senior Partner in the international public accounting firm of Deloitte & Touche from December 1989 until his retirement in March 1993. Mr. Cruikshank served on the board of directors of Deloitte Haskins & Sells from 1981 to 1985 and as Managing Partner of the Houston, Texas office from June 1974 until its merger with Touche Ross & Co. in December 1989. Mr. Cruikshank also serves as a director of CenterPoint Energy,Encysive Pharmaceuticals Inc. (formerly Reliant Energy Incorporated)Texas Biotechnology Corp), a public utility holding company with interests in electric and natural gas utilities, coal and transportation businesses; a director of Texas Biotechnology Incorporated;biopharmaceutical company; a trust manager of Weingarten Realty Investors; and as advisory director of Compass Bank--Houston. James T. Hackett. Mr. Hackett, age 49, has been a director of the Company since May 2000, and of KACC since June 2000. Since January 2000, Mr. Hackett has been Chairman, President and Chief Executive Officer of Ocean Energy, Inc., a company engaged in oil and natural gas exploration and production worldwide. From 1990 through 1995, Mr. Hackett worked for NGC Corporation, now known as Dynegy, Inc., serving as Senior Vice President and President of the Trident Division in 1995. From January 1996 until June 1997, Mr. Hackett served as Executive Vice President of PanEnergy Corporation and was responsible for integrated international energy development, domestic power operations, and various corporate staff functions. PanEnergy Corporation merged with Duke Energy Corporation in June 1997. From June 1997 until September 1998, Mr. Hackett served as President-Energy Services Group of Duke Energy Corporation, and was responsible for the non-regulated operations of Duke Energy, including energy trading, risk management, and international midstream energy infrastructure development and engineering services. From September 1998 through December 1998, Mr. Hackett was Chief Executive Officer of Seagull Energy Corporation, which was engaged primarily in exploration and production of oil and natural gas. From January 1999 through March 1999, Mr. Hackett assumed the additional title of Chairman of Seagull Energy Corporation, and when Seagull Energy Corporation merged with Ocean Energy, Inc. in March 1999, he was appointed President and Chief Executive Officer of Ocean Energy, Inc. Mr. Hackett also serves as a director of Fluor Corporation, a worldwide engineering services company; New Jersey Resources Corporation, a holding company engaged in retail and wholesale energy services; and Temple Inland Inc., a holding company engaged in wood, pulp, paper and fiber products, and financial services. Bank Houston.
George T. Haymaker, Jr.  Mr. Haymaker, age 65,68, has been a director of the Company since May 1993, and of KACC since June 1993. He was named as non-executive Chairman of the Board of the Company and KACC effective October 2001. Mr. Haymaker served as Chairman of the Board and Chief Executive Officer of the Company and KACC from January 1994 until January 2000, and as non-executive Chairman of the Board of the Company and KACC from January 2000 through May 2001. He served as President of the Company from May 1996 through July 1997, and of KACC from June 1996 through July 1997. From May 1993 to December 1993, Mr. Haymaker served as President and Chief Operating Officer of the Company and KACC. Mr. Haymaker also is a director of 360networks Corporation, a provider of broadband network services; Flowserve Corporation, a provider of valves, pumps and seals; a director of CII Carbon, LLC., a producer of calcined coke; a director of Hayes Lemmerz International, Inc., a provider of automotive and commercial vehicle components; non-executive Chairman of the Board of Directors of Safelite Glass Corp., a provider of automotive replacement glass.glass; and a director of SCP Pool Corp., a distributor of swimming pool supplies and products. Since July 1987, Mr. Haymaker has been a director, and from February 1992 through March 1993 was President, ofMid-America Holdings, Ltd. (formerly Metalmark Corporation), which is in the business of semi-fabrication of aluminum extrusions.
Charles E. Hurwitz.  Mr. Hurwitz, age 62,65, has served as a director of the Company since October 1988, and of KACC since November 1988. From December 1994 until April 2002, he served as Vice Chairman of KACC. Mr. Hurwitz also has served as a member of the Board of Directors and the Executive Committee of MAXXAM since August 1978 and was elected Chairman of the Board and Chief Executive Officer of MAXXAM in March


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1980. From January 1993 to January 1998, he also served MAXXAM as President. Mr. Hurwitz was Chairman of the Board and Chief Executive Officer of Federated Development Company, a Texas corporation, from January 1974 until its merger in February 2002 into Federated Development, LLC ("FDLLC"(“FDLLC”), a wholly owned subsidiary of Giddeon Holdings, Inc. ("(“Giddeon Holdings"Holdings”). Mr. Hurwitz is the President and Director of Giddeon Holdings, a principal stockholder of MAXXAM, which is primarily engaged in the management of investments. Mr. Hurwitz also has been, since its formation in November 1996, Chairman of the Board, President and Chief Executive Officer of MGHI. MAXXAM Group Holdings Inc., a wholly owned subsidiary of MAXXAM and part of MAXXAM’s forest products operations (“MGHI”).
Ezra G. Levin.  Mr. Levin, age 69,72, has been a director of the Company since July 1991. He has been a director of KACC since November 1988, and a director of MAXXAM since May 1978. Mr. Levin also served as a director of the Company from April 1988 to May 1990. Mr. Levin has served as a director of The Pacific Lumber Company since February 1993, and as a manager on the Board of Managers of ScopacScotia Pacific Company LLC since June 1998.1998, each of which is a wholly owned subsidiary of MAXXAM and is engaged in forest products operations. Mr. Levin is a member and co-chair of the law firm of Kramer Levin Naftalis & Frankel LLP. He has held leadership roles in various legal and philanthropic capacities and also has served as visiting professor at the University of Wisconsin Law School and Columbia College.
John D. Roach.  Mr. Roach, age 59,62, has been a director of the Company and KACC since April 30, 2002. Since August 2001, Mr. Roach has been the Chairman and Chief Executive Officer of Stonegate International, Inc., a private investment and advisory services firm. From March 1998 to September 2001, Mr. Roach was the Chairman, President and Chief Executive Officer of Builders FirstSource, Inc., a distributor of building products to production homebuilders. From July 1991 to July 1997, Mr. Roach served as Chairman, President and Chief Executive Officer of Fibreboard Corporation. From 1988 to July 1991, he was Executive Vice President of Manville Corporation. Mr. Roach also serves as a director of Material Sciences Corp., a provider of materials-based solutions; PMI Group, Inc., a provider of credit enhancement products and lender services; and URS Corporation, an engineering firm. He is also Executive Chairman of the board of directors of Unidare US Inc., a wholesale supplier of industrial, welding and safety products.
Post — Emergence Directors
Pursuant to the Kaiser Aluminum Amended Plan, the terms of Messrs. Cruikshank, Haymaker, Hurwitz, Levin and Roach as directors of the Company and KACC will end upon the emergence of the Company and KACC from bankruptcy. The following table sets forth certain information, as of March 24, 2006, with respect to each person who is expected to serve on the board of directors of the Company upon emergence. As indicated in the table, the Company will have a classified board upon emergence with three classes, Class I, Class II and Class III, with terms expiring in 2007, 2008 and 2009, respectively. The anticipated class of each person is also reflected in the table.
Name
Anticipated Class
Alfred E. Osborne, Jr., Ph.D. Class I
Jack QuinnClass I
Thomas M. Van LeeuwenClass I
George BeckerClass II
Jack A. HockemaClass II
Georganne C. ProctorClass II
Brett WilcoxClass II
Carl B. FrankelClass III
Teresa A. HoppClass III
William F. MurdyClass III
George Becker.  Mr. Becker, age 77, was with the United Steel Workers of America (the “USW”) for more than fifty years until his retirement in 2001, where he served as two terms as its President, two terms as USW International Vice President and two terms as International Vice President of Administration. Mr. Becker is


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currently chairman of the labor advisory committee to the U.S. Trade Representative and the Department of Labor. He is also a member of the United States — China Economic & Security Review Commission. Mr. Becker previously served as an AFL-CIO vice president, chairing the AFL-CIO Executive Council’s key economic policy committee. During that time Mr. Becker also served as an executive member of the International Metalworkers Federation and Chairman of the World Rubber Council of the International Federation of Chemical, Energy, Mine and General Workers’ Unions.
Carl B. Frankel.  Mr. Frankel, age 71, was General Counsel to the USW from May 1997 until his retirement in September 2000. Before that, Mr. Frankel served as Assistant General Counsel and Associate General Counsel of the USW for 29 years. From 1987 through 1999, Mr. Frankel served at the staff level of the Collective Bargaining Forum, a government sponsored tripartite committee consisting of government, union and employer representatives designed to improve labor relations in the United States. Mr. Frankel is also an elected fellow of the College of Labor and Employment Lawyers and currently serves as a member of the board of directors of LTV Steel Corporation.
Teresa A. Hopp.  Ms. Hopp, age 46, prior to her retirement in 2001, was the Chief Financial Officer for Western Digital Corporation, a hard disk manufacturer, from September 1999 to October 2001 and its Vice President, Finance from September 1998 to September 1999. Prior to her employment with Western Digital Corporation, Ms. Hopp was an audit partner for Ernst & Young LLP from October 1994 through September 1998. Ms. Hopp currently serves as a board member for On Assignment, Inc.
William F. Murdy.  Mr. Murdy, age 64, has been the Chairman and Chief Executive Officer of Comfort Systems USA, a commercial heating, ventilation, and air conditioning constriction and service company, since June 2000. Mr. Murdy previously served as President and Chief Executive Officer of Club Quarters; and Chairman, President and Chief Executive Officer of Landcare USA, Inc. Mr. Murdy has also served as President and Chief Executive Officer of General Investment & Development, and as President and Managing General Partner with Morgan Stanley Venture Capital, Inc. He previously served as Senior Vice President and Chief Operating Officer of Pacific Resources, Inc. Mr. Murdy currently serves on the board of directors of Comfort Systems USA and UIL Holdings Corp.
Alfred E. Osborne, Jr., Ph.D.  Dr. Osborne, age 60, has been the Senior Associate Dean at the UCLA Anderson School of Management since July 2003 and an Associate Professor of Global Economics and Management since July 1978. From July 1987 to June 2003, Dr. Osborne served as the Director of The Harold Price Center for Entrepreneurial Studies at the UCLA Anderson School of Management. He also served as Associate Professor of Global Economics and Management, and Faculty Director of The Head Start Johnson & Johnson Management Fellows Program. Dr. Osborne currently serves on the board of directors of Nordstrom, Inc. , K2, Inc., EMAK Worldwide, Inc., Wedbush, Inc., FPA New Income Fund Inc., FPA Capital Fund Inc. and FPA Crescent Fund, Inc. and serves as a trustee of the WM Group of Funds.
Georganne C. Proctor.  Ms. Proctor, age 49, was the Executive Vice President — Finance for Golden West Financial Corp., a financial thrift and holding company of World Savings Bank, from February 2003 until her retirement in April 2005. From July 1997 through September 2002, Ms. Proctor was Senior Vice President, Chief Financial Officer and a member of the board of directors of Bechtel Group, Inc. and served as the Vice President and Chief Financial Officer of Bechtel Enterprises, one of its subsidiaries, from June 1994 through June 1997. From 1991 through 1994, Ms. Proctor was Director of Project and Division Finance of Walt Disney Imagineering and Director of Finance & Accounting for Buena Vista Home Video International. Ms. Proctor currently serves on the board of directors of Redwood Trust, Inc.
Jack Quinn.  Mr. Quinn, age 54, has been the President of Cassidy & Associates, a government relations firm, since January 2005. From January 1993 to January 2005, Mr. Quinn served as a United States Congressman for the state of New York. While in Congress Mr. Quinn was Chairman of the Transportation and Infrastructure Subcommittee on Railroads. He was also a senior member of the Transportation Subcommittees on Aviation, Highways and Mass Transit. In addition, Mr. Quinn was Chairman of the Executive Committee of the Congressional Steel Caucus. Mr. Quinn currently serves as a trustee of the AFL-CIO Housing Investment Trust.


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Thomas M. Van Leeuwen.  Mr. Van Leeuwen, age 49, served as a Director — Senior Equity Research Analyst for Deutsche Bank Securities Inc. from March 2001 until his retirement in May 2002. Prior to that, Mr. Van Leeuwen served as a Director — Senior Equity Research Analyst for Credit Suisse First Boston from May 1993 to November 2000. Prior to that time, Mr. Van Leeuwen was First Vice President of Equity Research with Lehman Brothers.
Brett E. Wilcox.  Mr. Wilcox, age 52, has been an executive consultant for a number of metals and energy companies since 2005. From 1986 until 2005, Mr. Wilcox served as Chief Executive Officer of Golden Northwest Aluminum Company and its predecessors. Golden Northwest Aluminum Company, together with its subsidiaries, filed a petition for reorganization under the Code on December 22, 2003. Mr. Wilcox has also served as Executive Director of Direct Services Industries, Inc., a trade association of large aluminum and other energy-intensive companies; an attorney with Preston, Ellis & Gates in Seattle, Washington; Vice Chairman of the Oregon Progress Board; a member of the Oregon Governors’s Comprehensive Review of the Northwest Regional Power System; a member of the Oregon Governor’s Task Forces on structure and efficiency of state government, employee benefits and compensation, and government performance and accountability. Mr. Wilcox serves as a director of Oregon Steel Mills, Inc.
Audit Committee Financial Expert
The Board of Directors of the Dallas Symphony Association. SECTION 16(A) BENEFICIAL OWNERSHIP REPORTING COMPLIANCE Company has determined that each of Messrs. Cruikshank and Roach, members of the Audit Committee of the Company’s Board of Directors, satisfies the Securities and Exchange Commission’s criteria to serve as an “audit committee financial expert.” The Company’s securities currently are not listed on any exchange. However, the Board of Directors has determined that each of Messrs. Cruikshank, Levin and Roach meet the independence standards set forth in the listing requirements of both of the New York Stock Exchange and the Nasdaq Stock Market, Inc.
Code of Ethics
The Company has a Code of Ethics that applies to all of its officers and other employees, including the Company’s principal executive officer, principal financial officer, and the principal accounting officer or controller. A copy of the Code of Ethics is available from the Company, without charge, upon written request to the Company at the address set forth below:
Corporate Secretary
Kaiser Aluminum Corporation
27422 Portola Parkway, Suite 350
Foothill Ranch, California92610-2831
Section 16(a) Beneficial Ownership Reporting Compliance
Based solely upon a review of the copies of the Forms 3, 4 and 5 and amendments thereto furnished to the Company with respect to its most recent fiscal year, and written representations from reporting persons that no other Forms 5 were required, the Company believes that all filing requirements that were applicable to its officers, directors and greater than 10% beneficial owners were complied with. ITEM 11. EXECUTIVE COMPENSATION SUMMARY COMPENSATION TABLE with all applicable filing requirements for the year 2005.
ITEM 11.EXECUTIVE COMPENSATION
Summary Compensation Table
Although certain plans or programs in which executive officers of the Company participate are jointly sponsored by the Company and KACC, executive officers of the Company generally are directly employed and compensated by KACC. The following table sets forth compensation information, cash and non-cash, for each of the Company'sCompany’s last three completed fiscal years with respect to the Company'sCompany’s Chief Executive Officer during 2002 and the four five


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most highly compensated executive officers other than the Chief Executive Officer for the year 20022005 (collectively referred to as the "Named“Named Executive Officers"Officers”). ANNUAL COMPENSATION -------------------------------------- (A) (B) (C) (D) (E) OTHER ANNUAL NAME AND SALARY BONUS COMPENSATION PRINCIPAL POSITION YEAR ($) ($) ($)(1) - -------------------------- ------ --------- -------------- ------------- Jack A. Hockema 2002 730,000 -0- - President and Chief 2001 455,390 159,135 - Executive Officer 2000 315,000 250,000 - Edward F. Houff(7) 2002 400,000 125,000 - Vice President, Secretary 2001 100,000 62,500 - and General Counsel John T. La Duc 2002 400,592 -0- - Executive Vice President 2001 387,393 171,000 - and Chief Financial 2000 372,493 435,000 - Officer Harvey L. Perry(7) 2002 375,000 -0- - Former Executive Vice 2001 137,500 87,500 - President and President Global Commodities Joseph A. Bonn 2002 333,333 -0- - Executive Vice President, 2001 322,350 126,464 - Corporate Development 2000 296,250 290,716 - LONG-TERM COMPENSATION ----------------------------------- AWARDS PAYOUTS ----------------------- ----------- (A) (F) (G) (H) (I) SECURITIES RESTRICTED UNDERLYING STOCK OPTIONS/ LTIP ALL OTHER NAME AND AWARD(S) SARS PAYOUTS COMPENSATION PRINCIPAL POSITION ($) # ($)(2) ($) - -------------------------- ------------ ---------- ----------- --------------- Jack A. Hockema 116,495(3) -0- 236,200(4) 346,750(5)(6) President and Chief 467,104(3) 375,770 887,600(4) 22,770(6) Executive Officer -0- 28,184 235,600(4) 15,750(6) Edward F. Houff(7) -0- -0- -0- 168,909(5)(6)(8) Vice President, Secretary 524,573(9) 222,772 -0- 2,865(8) and General Counsel John T. La Duc -0- -0- -0- 189,958(5)(6) Executive Vice President -0-(10) -0- 4,628(11) 19,370(6) and Chief Financial -0- -0- 59,065(12) 18,625(6) Officer Harvey L. Perry(7) -0- -0- -0- 184,849(5)(6)(8) Former Executive Vice 89,867(9) 31,809 -0- -0- President and President Global Commodities Joseph A. Bonn -0- -0- -0- 158,060(5)(6) Executive Vice President, -0-(10) -0- 148,829(11) 16,118(6) Corporate Development -0- -0- 44,747(12) 164,813(6)(8) - ------------------------------------ (1) Excludes
                                 
              Long-Term Compensation    
     Annual Compensation  Awards  Payouts    
(a) (b)  (c)  (d)  (e)  (f)  (g)  (h)  (i) 
           Other
  Restricted
  Securities
       
           Annual
  Stock
  Underlying
  LTIP
  All Other
 
Name and Principal
    Salary
  Bonus
  Compensation
  Award(s)
  Options/
  Payouts
  Compensation
 
Position
 Year  ($)  ($)  ($)(1)  ($)  SARS #  ($)(2)  ($) 
 
Jack A. Hockema  2005   730,000   600,000      -0-   -0-   -0-   23,193(3)
President and Chief  2004   730,000   378,500      -0-   -0-   -0-   199,193(3)(4)(5)
Executive Officer  2003   730,000   -0-      -0-   -0-   -0-   365,000(4)
Edward F. Houff  2005   250,000(6)  103,125(7)     -0-   -0-   -0-   1,480,777(3)(8)
Chief Restructuring  2004   400,000   218,750(7)     -0-   -0-   -0-   118,450(3)(4)
Officer  2003   400,000   125,000(7)     -0-   -0-   -0-   200,000(4)
                                 
John Barneson  2005   275,000   150,000      -0-   -0-   -0-   23,875(3)
Senior Vice President  2004   275,000   94,625      -0-   -0-   -0-   81,200(3)(4)
and Chief  2003   275,000   -0-      -0-   -0-   -0-   125,000(4)
Administrative Officer                                
John M. Donnan  2005   260,000   108,000      -0-   -0-   -0-   20,733(3)
Vice President,  2004   200,000   45,420      -0-   -0-   -0-   109,000(3)(4)
General Counsel  2003   200,000   -0-      -0-   -0-   -0-   200.000(4)
and Secretary                                
Daniel D. Maddox  2005   200,000   84,000      -0-   -0-   -0-   19,720(3)
Vice President  2004   200,000   52,990      -0-   -0-   -0-   116,000(3)(4)
and Controller  2003   200,000   -0-   24,721(9)  -0-   -0-   -0-   200,000(4)
Kerry A. Shiba  2005   270,000   114,000      -0-   -0-   -0-   20,825(3)
Former Vice President  2004   242,500   68,130      -0-   -0-   -0-   118,925(3)(4)
and Chief Financial  2003   190,000   -0-      -0-   -0-   -0-   190,000(4)
Officer(10)                                
(1)Except as otherwise indicated for Mr. Maddox in 2003, excludes perquisites and other personal benefits, which in the aggregate amount do not exceed the lesser of either $50,000 or 10% of the total of annual salary and bonus reported for the Named Executive Officer.
(2)Awards under the Company’s long-term incentive plan are generally payable in two installments — the first on the date the Company emerges from bankruptcy and the second one year later. Awards under the program are forfeited if the participant voluntarily terminates his or her employment (other than normal retirement) prior to the scheduled payment dates. For additional information, see discussion under “Long Term Incentive Plans — Awards in Last Fiscal Year” and “Employment Contracts, Retention Plan and Agreements and Termination of Employment andChange-in-Control Arrangements — Long-Term Incentive Plan” below.
(3)Includes contributions under the Company’s Salaried Savings Plan made with respect to 2004 and 2005, respectively, in the amount of $16,400 and $23,983 for Mr. Hockema; $18,450 and $5,162 for Mr. Houff; $18,700 and $23,875 for Mr. Barneson; $9,000 and $20,733 for Mr. Donnan; $16,000 and $19,720 for Mr. Maddox; and $23,925 and $20,825 for Mr. Shiba. For additional information, see discussion under “Employment Contracts, Retention Plan and Agreements and Termination of Employment andChange-in-Control Arrangements — Kaiser Salaried Savings Plans”below.
(4)Includes retention payments made during 2004 and 2003, respectively, under the Court approved Key Employee Retention Program in the amount of $182,500 and $365,000 for Mr. Hockema; $100,000 and $200,000 for Mr. Houff; $62,500 and $125,000 for Mr. Barneson; $100,000 and $200,000 for Mr. Donnan; $100,000 and $200,000 for Mr. Maddox; and $95,000 and $190,000 for Mr. Shiba. As described in more detail below, the program was not extended beyond March 2004 and no further retention payments were made after March 2004. In addition to such retention amounts, pursuant to the terms of the Key Employee Retention Program, KACC is withholding additional retention payments with respect to the years 2004, 2003 and 2002, respectively, for each of Messrs. Hockema and Barneson as follows: $182,333, $365,000 and $182,333 for Mr. Hockema; and $62,500, $125,000 and $62,500 for Mr. Barneson. Payment of such additional retention amounts generally is subject to, among other conditions, KACC’s emergence from chapter 11 and the timing thereof. For additional information, see discussion under “Employment Contracts, Retention Plan and


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Agreements and Termination of Employment andChange-in-Control Arrangements — Kaiser Retention Plan and Agreements”below.
(5)Includes $293 paid to Mr. Hockema for unused allowances under the Company’s benefit program.
(6)Reflects the base salary paid to Mr. Houff in 2005 through the termination of his employment on August 15, 2005.
(7)Under the terms of his employment agreement, Mr. Houff was guaranteed a bonus of $125,000 annually. Includes additional short term incentive payments made to Mr. Houff in respect of 2004 and 2005 in the amount of $93,755 and $25,000, respectively.
(8)Includes $1,200,000 in the form of payments made to Mr. Houff in 2005 in connection with the termination of his employment and $275,614 in the form of payments to Mr. Houff under the terms of Mr. Houff’s non-exclusive consulting agreement for services provided in 2005. For additional information, see discussion under “Employment Contracts, Retention Plan and Agreements and Termination of Employment andChange-in-Control Arrangements — Kaiser Retention Plan and Agreements” below.
(9)Includes an auto allowance of $22,217 and personal use of company car of $2,504
(10)Mr. Shiba resigned effective as of January 23, 2006.
Option/SAR Grants in the aggregate amount do not exceed the lesser of either $50,000 or 10% of the total of annual salary and bonus reported for the Named Executive Officer. (2) Amounts reflect the value of payments actually received during the year indicated in connection with awards under the Company's long-term incentive plan. The value of shares included in column (h) was determined by multiplying the number of shares paid by the average of the high and low market price of a share of Company Common Stock on the New York Stock Exchange on the date of payment. (3) As part of his annual long-term incentive, effective as of June 28, 2001, Mr. Hockema was granted 53,552 restricted shares of Company Common Stock, vesting at the rate of 33 1/3% per year, beginning on December 31, 2001. In connection with Mr. Hockema's promotion to President and Chief Executive Officer, he also was granted 146,448 restricted shares of Company Common Stock effective as of October 31, 2001, and 95,488 restricted shares of Company Common Stock effective as of January 25, 2002, each such grant vesting at the rate of 33 1/3% per year, beginning October 11, 2002. The restrictions on 33 1/3% of the shares granted to Mr. Hockema in June 2001 lapsed and the shares vested on December 31, 2001. Prior to the scheduled vesting dates, Mr. Hockema elected to cancel all of his restricted shares of Company Common Stock otherwise scheduled to vest during 2002. Vesting of Mr. Hockema's remaining restricted shares is subject to his being an employee of the Company, KACC or an affiliate or subsidiary of the Company or KACC as of the applicable vesting date. Vesting may be accelerated under certain circumstances. Any dividends payable on the shares prior to the lapse of the restrictions are payable to Mr. Hockema. The above table includes, for the respective year, the value of the restricted shares granted to Mr. Hockema in 2001 and 2002, in each case determined by multiplying the number of shares in the grant by the closing market price of a share of Company Common Stock on the New York Stock Exchange on the effective date of the grant. As of December 31, 2002, Mr. Hockema owned 196,991 restricted shares of Company Common Stock valued at $11,425, based on the closing price on the OTC Bulletin Board of $0.058 per share. (4) Amounts reflect the cash awards actually received by Mr. Hockema during the year indicated under the Company's long-term incentive plan for the rolling three-year performance periods 1997-1999, 1998-2000, and 1999-2001. In each case, such awards were paid in the year immediately following the end of the applicable three-year performance period. Mr. Hockema's award for the performance period 1997-1999 was paid in cash during 2000 pursuant to the terms of his employment agreement. Mr. Hockema's 1998-2000 award includes a special "growing the business" bonus for the period 1999-2000 in the amount of $601,200. (5) Includes retention payments made during 2002 under KACC's key employee retention plans in the amount of $346,750 for Mr. Hockema, $160,000 for Mr. Houff, $189,958 for Mr. La Duc, $178,125 for Mr. Perry, and $158,060 for Mr. Bonn. In addition to such retention amounts, Messrs. Hockema, Houff, La Duc and Bonn may in the future receive up to $273,750, $150,000, $152,063 and $126,525, respectively, of additional retention payments with respect to the year 2002, which pursuant to the terms of the Kaiser Aluminum & Chemical Corporation Key Employee Retention Plan, have been withheld by KACC and for which payment is subject to, among other conditions, KACC's emergence from chapter 11 and the timing thereof. For additional information, see discussion under "Employment Contracts, Retention Plan and Agreements and Termination of Employment and Change-in-Control Arrangements - Kaiser Retention Plan and Agreements" below. (6) Includes contributions by KACC of $22,770 and $15,750 for Mr. Hockema, $19,370 and $18,625 for Mr. La Duc, and $16,118 and $14,813 for Mr. Bonn under KACC's Supplemental Savings and Retirement Plan and Supplemental Benefits Plan for 2001 and 2000, respectively. KACC did not contribute any amounts under such plans for the Named Executive Officers for 2002. (7) Messrs. Houff and Perry became employees of KACC during 2001. Accordingly, no compensation is reflected for either of them in the Summary Compensation Table for the year 2000. Mr. Perry voluntarily terminated his employment with KACC as of January 31, 2003. (8) Includes moving-related items of $8,909 and $2,685 for Mr. Houff for 2002 and 2001, respectively, $6,724 for Mr. Perry for 2002, and $150,000 for Mr. Bonn for 2000. (9) Effective as of October 9, 2001, Mr. Houff was granted 171,429 restricted shares of Company Common Stock, vesting at the rate of 33 1/3% per year, beginning on October 1, 2002. Effective as of August 27, 2001, Mr. Perry was granted 24,621 restricted shares of Company Common Stock, vesting at the rate of 33 1/3% per year, beginning on August 1, 2002. Prior to the scheduled vesting dates, Messrs. Houff and Perry each elected to cancel all of their respective restricted shares of Company Common Stock otherwise scheduled to vest during 2002. In accordance with the terms of Mr. Perry's Restricted Stock Agreement, the balance of his restricted shares were cancelled as of January 31, 2003, in connection with his resignation. Vesting of Mr. Houff's remaining restricted shares is subject to his being an employee of the Company, KACC or an affiliate or subsidiary of the Company or KACC as of the applicable vesting dates. Vesting may be accelerated under certain circumstances. Any dividends payable on the shares prior to the lapse of the restrictions are payable to Mr. Houff. The above table includes for the year 2001 the value of the restricted shares granted to Messrs. Houff and Perry, in each case determined by multiplying the number of shares in the grant by the closing market price of a share of Company Common Stock on the New York Stock Exchange on the effective date of the grant. As of December 31, 2002, Messrs. Houff and Perry owned 114,286 and 16,414 restricted shares of Company Common Stock, respectively, valued at $6,629 and $952, respectively, based on the closing price on the OTC Bulletin Board of $0.058 per share. (10) In April 2001, the Company and KACC made an offer to current employees and directors to exchange their outstanding options to acquire shares of the Company's Common Stock for restricted shares of Company Common Stock (the "Exchange Offer"), vesting at the rate of 33 1/3% per year beginning March 5, 2002. Pursuant to the Exchange Offer, Mr. La Duc exchanged approximately 51% (i.e., options to purchase 243,575 shares) of his then outstanding options to acquire Company Common Stock for 34,511 restricted shares of Company Common Stock, and Mr. Bonn exchanged all of his then outstanding options (i.e., options to purchase 171,690 shares) to acquire Company Common Stock for 91,133 restricted shares of Company Common Stock. Prior to the March 2002 and March 2003 vesting dates, Messrs. La Duc and Bonn elected to cancel all of their respective restricted shares otherwise scheduled to vest on such dates. Vesting of Messrs. La Duc's and Bonn's respective remaining restricted shares is subject to their being an employee of the Company, KACC or an affiliate or subsidiary of the Company or KACC as of the applicable vesting dates. Vesting may be accelerated under certain circumstances. Any dividends payable on the shares prior to the lapse of the restrictions are payable to Messrs. La Duc and Bonn. The restricted shares issued to Messrs. La Duc and Bonn in connection with the Exchange Offer are not reflected in the above table. As of December 31, 2002, Messrs. La Duc and Bonn owned 158,822 and 84,703 restricted shares of Company Common Stock, respectively, valued at $9,212 and $4,913, respectively, based on the closing price on the OTC Bulletin Board of $0.058 per share. (11) Amounts reflect the value of shares of Company Common Stock actually received in 2001 under the Company's long-term incentive plan for the rolling three-year performance period 1997-1999. For Mr. Bonn, the amount also reflects the cash award actually received by him in 2001for the rolling three-year performance period 1998-2000. The awards for the 1997-1999 performance period generally were paid in two equal installments, with the first during the year following the end of the three-year performance period and the second during the next following year. Such awards generally were made entirely in shares of Company Common Stock (based on the average closing price of the Company's Common Stock during the last December of such performance period for one-half of the award and on a target price of $15.00 per share for the other half). (12) Amounts reflect the value of payments actually received in 2000 under the Company's long-term incentive plan for the rolling three-year performance periods 1996-1998 and 1997-1999. The awards for the 1996-1998 period generally were paid in two equal installments, with the first paid during the year following the end of the three-year performance period and the second during the next following year. Such awards generally were made 57% in shares of Company Common Stock (based on the average closing price of the Company's Common Stock during the last December of each performance period) and 43% in cash. See Note 11 above for information with respect to the awards for the 1997-1999 performance period. OPTION/SAR GRANTS IN LAST FISCAL YEAR Last Fiscal Year
The Company did not issue any stock options or SARs during the year 2002. AGGREGATED OPTION/2005.
Aggregated Option/SAR EXERCISES IN LAST FISCAL YEAR AND FISCAL YEAR-END OPTION/Exercises in Last Fiscal Year and Fiscal Year-End Option/SAR VALUES Values
The table below provides information on an aggregated basis concerning each exercise of stock options during the fiscal year ended December 31, 2002,2005, by each of the Company'sCompany’s Named Executive Officers, and the 20022005 fiscal year-end value of unexercised options. During 2002,2005, the Company did not have any SARs outstanding. (A) (B) (C) (D) (E) VALUE OF UNEXERCISED NUMBER OF SECURITIES UNDERLYING IN-THE-MONEY UNEXERCISED OPTIONS/SARS OPTIONS/SARS AT FISCAL YEAR END (#) AT FISCAL YEAR-END ($) ----------------------------- -------------------------------- SHARES ACQUIRED ON VALUE NAME EXERCISE (#) REALIZED ($) EXERCISABLE UNEXERCISABLE EXERCISABLE UNEXERCISABLE - ----------------------------- -------------- -------------- ------------- -------------- -------------- -------------- Jack A. Hockema -0- -0- 148,473(1) 255,481(1) --(2) --(2) Edward F. Houff -0- -0- 74,258(1) 148,514(1) --(2) --(2) John T. La Duc -0- -0- 234,375(1) -0- --(2) -0- Harvey L. Perry -0- -0- 10,103(1) 21,206(1) --(2) --(2) - ------------------------------------ (1) Represents sharesPursuant to the Kaiser Aluminum Amended Plan, the equity interests of Companythe Company’s existing stockholders are expected to be cancelled without consideration. Upon any such cancellation, any options to purchase the Company’s Common Stock underlying stock options. (2) No value is shown becausefrom the exercise price is higher than the closing price of $0.058 per share of the Company's Common Stock on the OTC Bulletin Board on December 31, 2002. LONG-TERM INCENTIVE PLAN AWARDS TABLE Company also are expected to be cancelled.
                         
(a) (b)  (c)  (d)  (e) 
        Number of Securities
  Value of Unexercised
 
  Shares
     Underlying Unexercised
  in-the-Money
 
  Acquired on
  Value
  Options/SARs at Fiscal Year
  Options/SARs at Fiscal
 
  Exercise
  Realized
  End(#)  Year-End ($) 
Name
 (#)  ($)  Exercisable  Unexercisable  Exercisable  Unexercisable 
 
Jack A. Hockema  -0-   -0-   375,770(1)  28,184(1)  (2)  (2)
Edward F. Houff  -0-   -0-   -0-   -0-   (2)  (2)
John Barneson  -0-   -0-   -0-   -0-   -0-   -0- 
John M. Donnan  -0-   -0-   -0-   -0-   -0-   -0- 
Daniel D. Maddox  -0-   -0-   35,715(1)  -0-   (2)  (2)
Kerry A. Shiba  -0-   -0-   -0-   -0-   -0-   -0- 
(1)Represents shares of the Company’s Common Stock underlying stock options.
(2)No value is shown because the exercise price is higher than the closing price of $0.03 per share of the Company’s Common Stock on the OTC Bulletin Board on December 30, 2005.
Long-Term Incentive Plans — Awards in Last Fiscal Year
During 2002, the Company adopted, and the Court approved as part of the KaiserKey Employee Retention Program discussed below, a new cash-based long-term incentive program under which participants became eligible to receive an award based on the attainment by the Company of sustained cost reductions above a stipulated threshold for the period 2002 through emergence from chapter 11.bankruptcy (the “Long-Term Incentive Plan”). Although awards have been earned under the Long-Term Incentive Program for each of 2002, 2003, 2004 and 2005, no payments have been made and the awards remain subject to forfeiture. The following table and accompanying footnotes further describe


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the awards made in 2002 tothat may be earned by the Named Executive Officers under such program. ESTIMATED FUTURE PAYOUTS UNDER NON-STOCK PRICE-BASED PLANS ----------------------------------------------- (A) (B) (C) (D) (E) (F) PERFORMANCE OR NUMBER OF OTHER PERIODS UNTIL SHARES, UNITS OR MATURATION NAME OTHER RIGHTS OR PAYOUT THRESHOLD TARGET MAXIMUM - ------------------------------ ------------------- ------------------ -------------- --------------- -------------- Jack A. Hockema N/A (1) (2) $1,500,000(2) (2) Edward F. Houff N/A (1) (2) 300,000(2) (2) John T. La Duc N/A (1) (2) 523,000(2) (2) Harvey L. Perry N/A (1) (2) 575,000(2) (2) Joseph A. Bonn N/A (1) (2) 338,000(2) (2) - ------------------------------------ (1) Any awards earned under the program shall be payable in two equal installments -Long-Term Incentive Program. For additional information concerning the first on the date that the Company emerges from bankruptcyLong-Term Incentive Plan, see “Employment Contracts, Retention Plan and the second on the one year anniversaryAgreements and Termination of such date. Any awards earned under the program are forfeited if the participant voluntarily terminates his or her employment (other than at normal retirement) or is terminated for cause prior to the scheduled payment date. (2) The amount, if any, that may be paid under the program shall not be determinable until the end of the performance period. Based on performance during 2002, assuming that (i) the cost reductions made in 2002 are maintained, (ii) no additional cost savings are attained during the balance of the performance period,Employment and (iii) there are no changes to the participants in the program or in the amount of any participant's award based on individual performance, Messrs. Hockema, Houff, La Duc and Bonn would receive a total of approximately $300,000, $60,000, $104,600, and $67,600, respectively under the program, subject to the conditions of payment described in Note 2 above. Because Mr. Perry voluntarily terminated his employment with the Company in January 2003, he will not be entitled to any payment under the program. The maximum award that may be earned by any participant will not exceed three times his or her target. DEFINED BENEFIT PLANS Change-in-Control Arrangements — Long-Term Incentive Plan” below.
                     
        Estimated Future Payouts
 
        Under Non-Stock Price-Based Plans 
(a) (b)  (c)  (d)  (e)  (f) 
     Performance
          
  Number
  or Other
          
  of Shares,
  Periods Until
          
  Units or
  Maturation
          
Name
 Other Rights  or Payout  Threshold  Target(1)(3)  Maximum(1)(3) 
 
Jack A. Hockema  N/A   (2)  (3) $1,500,000  $4,500,000 
Edward F. Houff  N/A   (2)  (3)  300,000   900,000 
John Barneson  N/A   (2)  (3)  350,000   1,050,000 
John M. Donnan  N/A   (2)  (3)  200,000   600,000(4)
Daniel D. Maddox  N/A   (2)  (3)  100,000   300,000 
Kerry A. Shiba  N/A   (2)  (3)  258,000(5)  774,000(5)
(1)The target and maximum payout amounts in the table are per annum.
(2)Awards are generally payable in two equal installments — the first on the date that the Company emerges from bankruptcy and the second on the one year anniversary of such date. Any awards earned under the program generally are forfeited if the participant voluntarily terminates his or her employment (other than at normal retirement) or is terminated for cause prior to the scheduled payment date.
(3)Final amounts, if any, that may be paid under the program are generally not determinable until the end of the performance period. Subject to the foregoing, based on results during the applicable performance periods, awards for 2002, 2003, 2004 and 2005 are anticipated to be below the target amounts. In this regard, the aggregate anticipated awards for 2002 and 2003 are $2,247,043 for Mr. Hockema; $472,654 for Mr. Houff; $452,960 for Mr. Barneson; $141,796 for Mr. Donnan; and $157,551 for Mr. Maddox, representing average annual payouts ranging from 65% to 78% of the applicable targets. Average awards for 2004 and 2005 are generally expected to be more than 50% lower.
(4)The initial target and maximum for Mr. Donnan were $90,000 and $270,000, respectively. These amounts were increased to the levels indicated in the table effective January 2005 in connection with Mr. Donnan’s promotion to General Counsel.
(5)The initial target and maximum for Mr. Shiba were $90,000 and $270,000, respectively. These amounts were increased to $250,000 and $750,000, respectively, effective April 2004 in connection with Mr. Shiba’s promotion to Chief Financial Officer, and to the levels indicated in the table effective January 2005.
Defined Benefit Plans
Kaiser Retirement Plan.  KACC maintainspreviously maintained a qualified, defined-benefit retirement plan (the "Kaiser“Kaiser Retirement Plan"Plan”) for salaried employees of KACC and co-sponsoring subsidiaries who meetmet certain eligibility requirements. Effective December 17, 2003, the PBGC terminated the Kaiser Retirement Plan. One of the consequences of the termination was the termination of all benefit accruals under the Kaiser Retirement Plan. Another was the significant reduction of benefits available to certain executive officers, including Messrs. Hockema and Barneson, due to the limitation on benefits payable by the PBGC. The table below shows estimated annual retirement benefits which would have otherwise been payable under the terms of the Kaiser Retirement Plan to participants with the indicated years of credited service. These benefits are reflected (a) without reduction for the limitations imposed by Section 401(a)(17) and Section 415 of the Internal Revenue Code of 1986, as amended (the "Tax Code"“Tax Code”) on qualified plans and before adjustment for the Social Security offset, thereby reflecting aggregate benefits to be received, subject to Social Security offsets and (b) without reduction for the limitation on benefits payable by the PBGC as a result of the involuntary


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termination of the Kaiser Retirement Plan ($43,977 annually for retirement at age 65 and $34,742 for retirement at age 62, the normal retirement age under the Kaiser Retirement Plan and the Kaiser Supplemental Benefits Plan (as defined below)Plan). YEARS OF SERVICE AVERAGE ANNUAL ------------------------------------------------------------------------------------ REMUNERATION 15 20 25 30 35 - ------------------ ------------- --------------- ---------------- ---------------- --------------- $ 250,000 $ 56,250 $ 75,000 $ 93,750 $ 112,500 $ 131,250 350,000 78,750 105,000 131,250 157,500 183,750 450,000 101,250 135,000 168,750 202,500 236,250 550,000 123,750 165,000 206,250 247,500 288,750 650,000 146,250 195,000 243,750 292,500 341,250 750,000 168,750 225,000 281,250 337,500 393,750 850,000 191,250 255,000 318,750 382,500 446,250 950,000 213,750 285,000 356,250 427,500 498,750 1,050,000 236,250 315,000 393,750 472,500 551,250
                     
Average Annual
 Years of Service 
Remuneration
 15  20  25  30  35 
 
$250,000 $56,250  $75,000  $93,750  $112,500  $131,250 
350,000  78,750   105,000   131,250   157,500   183,750 
450,000  101,250   135,000   168,750   202,500   236,250 
550,000  123,750   165,000   206,250   247,500   288,750 
650,000  146,250   195,000   243,750   292,500   341,250 
750,000  168,750   225,000   281,250   337,500   393,750 
850,000  191,250   255,000   318,750   382,500   446,250 
950,000  213,750   285,000   356,250   427,500   498,750 
1,050,000  236,250   315,000   393,750   472,500   551,250 
The estimated annual retirement benefits shown are based upon the assumptions that currentthe provisions of the Kaiser Retirement Plan prior to its termination by the PBGC and the Kaiser Supplemental Benefits Plan provisions remainprior to its amendment as of May 1, 2005 are in effect, that the participant retires at age 65,62, and that the retiree receives payments based on a straight-life annuity for his lifetime. Messrs. Hockema, Houff, La Duc, PerryBarneson, Donnan, Shiba and BonnMaddox had 10.9, 1.25, 33.3, 1.4212.9, 29.8, 11.2, 6.5, and 35.58.5 years of credited service, respectively, on December 31, 2002.2005. Mr. Houff is not a participant in either the Kaiser Retirement Plan or the Kaiser Supplemental Benefits Plan and Mr. Shiba’s participation terminated effective as of January 23, 2006. Monthly retirement benefits, except for certain minimum benefits are determined by multiplying years of credited service (not in excess of 40) by the difference between 1.50% of average monthly compensation for the highest base period (of 36, 48 or 60 consecutive months, depending upon compensation level) in the last 10 years of employment and 1.25% of monthly primary Social Security benefits. Pension compensation covered by the Kaiser Retirement Plan and the Kaiser Supplemental Benefits Plan consistsconsisted of salary and bonus amounts set forth in the Summary Compensation Table (column (c) plus column (d) thereof). bonus.
Participants are entitled to retire and receive pension benefits, unreduced for age, upon reaching age 62 or after 30 years of credited service. Full early pension benefits (without adjustment for Social Security offset prior to age 62) are payable to participants who are at least 55 years of age and have completed 10 or more years of pension service (or whose age and years of pension service total 70) and who have been terminated by KACC or an affiliate for reasons of job elimination or partial disability. Participants electing to retire prior to age 62 who are at least 55 years of age and who have completed 10 or more years of pension service (or whose age and years of pension service total at least 70) may receive pension benefits, unreduced for age, payable at age 62 or reduced benefits payable earlier. Participants who terminate their employment after five years or more of pension service, or after age 55 but prior to age 62, are entitled to pension benefits, unreduced for age, commencing at age 62 or, if they have completed 10 or more years of pension service, actuarially reduced benefits payable earlier. For participants with five or more years of pension service or who have reached age 55 and who die, the Kaiser Retirement Plan provides a pension to their eligible surviving spouses. Upon retirement, participants may elect among several payment alternatives including, for most types of retirement,alternatives.
As a lump-sum payment. Because of a liquidity shortfall under the funding provisionsresult of the Tax Code, lump-sum paymentstermination of the Kaiser Retirement Plan by the PBGC, benefits payable to participants will be reduced to a maximum of $34,742 annually for retirement at age 62, lower for retirement prior to age 62, and higher for retirements after 2002 have been suspended. age 62 up to $43,977 at age 65, and participants will not accrue additional benefits. In addition, the PBGC will not make lump-sum payments to participants. Because of the PBGC limitation on benefits payable from the Kaiser Retirement Plan, the estimated benefits with respect to the Kaiser Retirement Plan for Messrs. Hockema and Barneson for retirement at age 62 are significantly reduced.
In the second quarter of 2005, KACC modified the terms of the “Salaried Savings Plan” (as defined below). See “— Salaried Savings Plan and Supplemental Retirement Plan.”
Kaiser Supplemental Benefits Plan.  Although the accrual of additional benefits terminated as of May 1, 2005, KACC maintains an unfunded, non-qualified Supplemental Benefits Plan (the "Kaiser“Kaiser Supplemental Benefits Plan"Plan”),. Prior to May 1, 2005, the purpose of which is to restoreKaiser Supplemental Benefits Plan restored benefits that would otherwise be paid from the Kaiser Retirement Plan or the Supplemental Savings and Retirement Plan, a qualified Section 401(k) plan (the "Kaiser


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(the “Kaiser Savings Plan"Plan”), were it not for the limitations imposed by Section 401(a)(17) and Section 415 limitations imposed byof the Tax Code. ParticipationThe Kaiser Supplemental Benefits Plan will not make up benefits lost with respect to the Kaiser Retirement Plan because of limitations on benefits payable by the PBGC. The accrual of benefits under the Kaiser Supplemental Benefits Plan were terminated in connection with the modifications to the Salaried Savings Plan. See “— Salaried Savings Plan and Supplemental Retirement Plan.” Prior to May 1, 2005, participation in the Kaiser Supplemental Benefits Plan includeswas available to all employees and retirees of KACC and its subsidiaries whose benefits under the Kaiser Retirement Plan and Kaiser Savings Plan arewere likely to be affected by suchthe limitations imposed by the Tax Code. Eligible participants areExcept as described below, each eligible participant is entitled to receive the equivalent ofbenefits accrued in a lump sum 30 days after the Kaiser Retirement Plan and Kaiser Savings Plan benefits that they may be prevented from receiving under those plans because of such Tax Code limitations. date the participant terminates employment.
Pursuant to the Kaiser Key Employee Retention Program discussed below, paymentsparticipants under the Kaiser Supplemental Benefits Plan may be made onlywill forfeit their benefits if they voluntarily terminate their employment prior to participants (including Messrs. Hockema and Houff) whose voluntary termination of employment with KACC does not occur until after KACC emergesthe Company’s emergence from bankruptcy (other than normal retirement at age 62), and Messrs. Bonn and La Duc if their retirement occurs on or after February 12, 2004. See "Employment Contracts, Retention Plan and Agreements and Termination of Employment and Change-in-Control Arrangements - - Kaiser Retention Plan and Agreements" below for a discussion of the trust created and funded by the Company and KACC to pay Messrs. Bonn and La Duc their benefits under the Kaiser Supplemental Benefits Plan under certain conditions.. Any claims by participants with respect to amounts not paid under the Kaiser Supplemental Benefits Plan will be resolved in the overall context of a plan of reorganization.
Kaiser Termination Payment Policy.  Most full-time salaried employees of KACC are eligible for benefits under an unfunded termination policy if their employment is involuntarily terminated, subject to a number of exclusions. The policy provides for lump-sum payments after termination ranging from one-half month'smonth’s salary for less than one year of service graduating to eight months'months’ salary for 30 or more years of service. As a result of the filing of the Cases, payments under the policy in respect of periods prior to the Filing Date generally cannot be made by KACC. Any claims for such pre-petition amounts will be resolved in the overall context of a plan of reorganization.the Kaiser Aluminum Amended Plan. The Named Executive Officers and certain other participants in the Kaiser Key Employee Retention Plan waived their rights to any payments under the termination policy in connection with their participation in the Kaiser Key Employee Retention Plan. DIRECTOR COMPENSATION
Salaried Savings Plan and Supplemental Retirement Plan.  KACC maintains a qualified, defined- contribution retirement plan for salaried employees and retirees of KACC and adopting employees who have met certain eligibility requirements (i.e., the “Kaiser Savings Plan”). The Kaiser Savings Plan was amended and restated as of May 1, 2005. As amended, the Kaiser Savings Plan allows participants to make elective pre-tax deferrals of compensation up to the limits set forth in the Tax Code. In addition, participants, subject to the satisfaction of certain conditions, receive a (i) non-discretionary matching employer contribution in the amount of his or her pre-tax deferrals of compensation up to a maximum of 4% of his or her eligible compensation and (ii) an employer fixed rate contribution based on age of service as of January 1, 2004, the rates of which range from 2% to 10% of eligible compensation. The matching contribution and the employer fixed-rate contributions were made retroactively to participants in the Kaiser Savings Plan who were employed on both the first and last day of 2004 and who had at least 1,000 hours of service during 2004, and were also made retroactively to participants in the plan for the first four months of 2005. In order to receive the employer fixed-rate contribution for 2005, a participant was required to employed on the last day of 2005. Participants in the Kaiser Savings Plan are 100% vested at all times in their elective deferrals and any matching contributions. The fixed-rate contributions fully vest when an employee has five years of service.
In addition, in connection with the amendment and restatement of the Salaried Savings Plan, KACC expects to implement a non-qualified supplemental retirement plan which will restore contributions otherwise subject to Tax Code limitations. Funds under the plan will be set aside in a rabbi trust. When implemented, the plan will enable each participant to receive an aggregate amount equal to the benefits that he or she would have been entitled to receive under the Kaiser Savings Plan in the absence of Tax Code limitations.
Director Compensation
Each of the directors who is not an employee of the Company or KACC generally receives an annual base fee for services as a director. The base fee for the year 20022005 was $50,000. Prior to May 2002, a portion of such fee was payable in the form of options to purchase Company Common Stock. Effective as of May 2002, the base fee was made payable entirely in cash. During 2002, in respect of2005, Messrs. Cruikshank, Hurwitz, Levin and Roach each received base compensation Messrs. Cruikshank, Hackett and Levin each received $43,334;of $50,000. Mr. Roach, who was elected to the Board of Directors in April 2002, received $33,334; and Mr. Hurwitz, who began receiving compensation as a director as of October 1, 2002, received $12,500. Mr. Haymaker'sHaymaker’s compensation for 20022005 was covered by a separate agreement with the Company and KACC, which is discussed below.


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For the year 2002,2005, non-employee directors of the Company and KACC who were directors of MAXXAM also received director or committee fees from MAXXAM. In addition, the non-employee Chairman of each of the Company'sCompany’s and KACC'sKACC’s committees (other than the Audit Committees) was paid a fee of $3,000 per year for services as Chairman. Effective as of February 2003, suchThe fee was increasedpaid to $10,000 per year for the Chairman of the Audit Committees.Committees was $10,000 per year. All non-employee directors also generally received a fee of $1,500 per day perfor Board meetingmeetings attended in person or by phone and $1,500 per day perfor committee meetingmeetings held in person or by phone on a date other than a Board meeting, and $500 (increased to $1,500 effective as of May 2002) per formal telephonic meetingmeeting. Non-employee director members of the Board orCompany’s and KACC’s Executive Committees not covered by a committee.separate agreement with the Company and KACC also were paid a fee of $6,000 per year for such services. In respect of 2002,2005, Messrs. Cruikshank, Hackett, Hurwitz, Levin and Roach received an aggregate of $32,000, $30,000, $4,500, $35,500,$87,500, $59,000, $96,500 and $20,500,$97,500 respectively, in such fees from the Company and KACC in the form of cash payments. Each
James T. Hackett served as a director of Messrs. Cruikshank, Hackett and Levin also have a pre-petition claim against the Company and KACC through February 28, 2005. Mr. Hackett was paid director fees in the amount of $8,333 for $500 with respect to 2002the period ended February 28, 2005. Mr. Hackett received additional fees for his service as Chairman of the Section 162(m) Compensation Committees for the period ended February 28, 2005 in the amount of $500. Mr. Hackett also received one payment of $1,500 for a meeting attendance fees. attended on February 15, 2005.
Non-employee directors are eligible to participate in the Kaiser 1997 Omnibus Stock Incentive Plan (the "1997“1997 Omnibus Plan"Plan”). During 2002,2005, no awards were made to non-employee directors under such plan. the 1997 Omnibus Plan.
Directors are reimbursed for travel and other disbursements relating to Board and committee meetings, and non-employee directors are provided accident insurance in respect of Company-related business travel. Subject to the approval of the Chairman of the Board, directors also generally may be paid ad hoc fees in the amount of $750 per one-half day or $1,500 per day for services other than attending Board and committee meetings that require travel in excess of 100 miles. During 2002, Mr. Roach received $9,750 inNo such fees with respect to his services as Chairman of the Audit Committees and attendance at strategic planning meetings. Effective January 2002, the Boards of Directors of the Company and KACC approved a supplemental compensation arrangement with Mr. Levinpayments were made for certain advisory services to be provided to the President and the Boards of the Company and KACC. Any such supplemental compensation is payable at Mr. Levin's usual hourly rate as a member of Kramer Levin Naftalis & Frankel LLP, and would be in addition to amounts otherwise payable to Mr. Levin as a member of the Executive Committees of the Boards. No amounts were paid to Mr. Levin under this arrangement during 2002. 2005.
The Company and KACC have a deferred compensation program in which all non-employee directors are eligible to participate. By executing a deferred fee agreement, a non-employee director may defer all or part of the fees from the Company and KACC for services in such capacity for any calendar year. The deferred fees are credited to a book account and are deemed "invested,"“invested,” in 25% increments, in two investment choices: in phantom shares of Companythe Company’s Common Stock and/or in an account bearing interest calculated using one-twelfth of the sum of the prime rate plus 2% on the first day of each month. If deferred, fees, including all earnings credited to the book account, are paid in cash to the director or beneficiary as soon as practicable following the date the director ceases for any reason to be a member of the Board, either in a lump sum or in a specified number of annual installments not to exceed ten, at the director'sdirector’s election. With the exception of Mr. Haymaker, who deferred his feesNo deferral elections were in 2000effect during 2005 and 2001,there are no deferral elections have been made under this program. Mr. Haymaker revoked his deferral election effective January 1, 2002, for services rendered on or after that date. currently in effect.
Fees to directors who also are employees of KACC are deemed to be included in their salary. Directors of the Company were also directors of KACC and received the foregoing compensation for acting in both capacities. On October 11, 2001,
As of January 1, 2005 Mr. Haymaker, the Company and KACC entered into an agreement concerning the terms upon which he would serves as a director and non-executive Chairman of the Boards of the Company and KACC through December 31, 2002. Under the agreement, Mr. Haymaker provided consulting services to the Company and KACC, in addition to acting as a director. For the year 2002, Mr. Haymaker received base compensation under the agreement in the amount of $27,115 for services as a director, and $365,000 for services as non-executive Chairman of the Boards of the Company and KACC, inclusive of any Board and committee fees otherwise payable. Mr. Haymaker also has a pre-petition claim against the Company and KACC for an additional $2,885 with respect to 2002 base director compensation. No options to purchase shares of Company Common Stock were granted to Mr. Haymaker during 2002. Under the agreement, Mr. Haymaker would have been entitled to an incentive bonus of $105,000 upon the achievement of certain goals. Because of the chapter 11 filings by the Company and KACC, such goals were not attained and the incentive bonus was not paid. On November 4, 2002, Mr. Haymaker, the Company and KACC entered into a new agreement concerning the terms upon which Mr. Haymaker would continue to serve as a director and non-executive Chairman of the Boards of the Company and KACC through the earlier of December 31, 2003. For2005 and the year 2003,effective date of the Company’s and KACC’s emergence from bankruptcy. Mr. Haymaker'sHaymaker’s annual base compensation under the agreement will beis $50,000 for services as a director and $73,000 for services as non-executive Chairman of the Boards of the Company and KACC, inclusive of any Board and committee fees otherwise payable. All compensation under the agreement is payablepaid in cash. Mr. Haymaker may elect to defer receiptHaymaker’s agreement has been extended through the earlier of June 30, 2006 and the effective date of the Director fee portionCompany’s and KACC’s emergence from bankruptcy.
Employment Contracts, Retention Plan and Agreements and Termination of the compensation in accordance with the deferred compensation program discussed above. EMPLOYMENT CONTRACTS, RETENTION PLAN AND AGREEMENTS AND TERMINATION OF EMPLOYMENT AND CHANGE-IN-CONTROL ARRANGEMENTS Jack A. Hockema. Effective January 24, 2000, in connection with Mr. Hockema's election as Executive Vice President,Employment and President of Kaiser Fabricated Products, the Section 162(m) Compensation Committee of the Board approved compensation arrangements for Mr. Hockema for 2000 and 2001 comprised of three components: base pay, short-term incentive and long-term incentive. The long-term incentive covered the period 2000-2002 and had two components. The first component had a target amount of $200,000, with any award under such component to be made based on that target amount and on the performance of the Engineered Products business unit for the period 2000-2002. The second component, which was valued at the time of grant at $135,000, was made during 2000 in the form of a grant of a stock option to purchase 28,184 shares of the Company's Common Stock at $6.0938 per share. The options generally were scheduled to vest at the rate of 33 1/3% per year, beginning on February 3, 2001, with an additional 33 1/3% vesting each February 3 thereafter until fully vested, provided that as of any such vesting date the Company's Common Stock had traded at $10.00 or more per share for at least 20 consecutive trading days during the option period. Such condition not having occurred, the options are scheduled to vest on the date such condition has been met or February 3, 2009, whichever is earlier. Vesting may be accelerated in certain circumstances. Mr. Hockema also would have qualified for a cash bonus of $500,000 in the event of the sale of a specified portion of the business units under his management on or before July 1, 2002. Such transaction did not occur and such bonus was not paid. Effective October 9, 2001, in connection with Mr. Hockema's election as President and Chief Executive Officer, Mr. Hockema and KACC entered into an employment agreement for the period October 9, 2001 through December 31, 2002. Under the terms of the agreement, Mr. Hockema's compensation continued to be comprised of base pay, short-term incentive and long-term incentive. His base pay for 2002 was $730,000. His short-term incentive target for 2002 was $500,000, with payment to be from 50% to 300% of target based upon attainment of objectives established by the Board of Directors. Mr. Hockema did not receive any short-term incentive payment for 2002. Mr. Hockema's long-term incentive bonus for the term of the agreement was valued at the time of grant at $1,500,000 and was composed one-half in the form of 241,936 restricted shares of Company Common Stock and one-half in the form of options to purchase 306,122 shares of Company Common Stock at $3.10 per share. The options were granted as of October 11, 2001 and generally vest at the rate of 33 1/3% per year, beginning on October 11, 2002, with an additional 33 1/3% vesting on each October 11 thereafter until fully vested. Vesting of the options may be accelerated under certain circumstances. The restricted stock was granted in two awards, one for 146,448 shares issued effective October 31, 2001, and the second for 95,488 shares issued effective January 25, 2002. See Note 3 to the Summary Compensation Table above for additional information with respect to Mr. Hockema's restricted shares. John T. La Duc. Effective January 1, 1998, Mr. La Duc and KACC entered into a five-year employment agreement, which expired December 31, 2002. Pursuant to the terms of the agreement, Mr. La Duc's base salary for 2002 was $400,592. During the term of the agreement, the amount was reviewed annually to evaluate Mr. La Duc's performance and to reflect adjustments for inflation consistent with the general program of increases for other executives and management employees. Mr. La Duc's agreement established an annual target bonus of $200,000 (subject to adjustment for inflation) payable upon KACC's achieving short-term objectives under its executive bonus plan, which were to be agreed upon annually and otherwise be consistent with KACC's business plan. Mr. La Duc did not receive any short-term incentive payment for 2002. Pursuant to the terms of the agreement, in 1998 Mr. La Duc received a grant under the 1997 Omnibus Plan of options to purchase 468,750 shares of the Company's Common Stock at an exercise price of $9.3125 per share. This grant was intended to have a value at the date of grant equivalent to a value of five times Mr. La Duc's annual long-term incentive target of $465,000 and to be in lieu of any payment of long-term incentive compensation under KACC's executive bonus plan for the five-year period beginning January 1, 1998, although Mr. La Duc remained eligible for additional option grants. One-half of the options granted to Mr. La Duc under this agreement were among those exchanged by him for restricted shares of Company Common Stock in connection with the Exchange Offer. See Note 10 to the Summary Compensation Table above for additional information with respect to the Exchange Offer and Mr. La Duc's restricted shares. Mr. La Duc's agreement provided that if his employment were to be terminated for any reason other than termination for cause, his acceptance of any offer of employment with an affiliate of KACC, or a voluntary termination by Mr. La Duc for other than good reason, or if Mr. La Duc's employment terminated by the expiration of the employment period under the agreement without an offer for continued employment by KACC for a position of responsibility comparable to that held by Mr. La Duc at the beginning of the employment period and on substantially the same or improved terms and conditions, then Mr. La Duc would be entitled to receive the following benefits: (A) an early retirement lump sum payment equal to the excess, if any, of the sum of (i) the lump sum benefit from the Kaiser Retirement Plan that Mr. La Duc would have been entitled to as of the date of his actual termination based upon the terms of the Kaiser Retirement Plan as in effect on January 1, 1998, and as if he qualified for a full early retirement pension, and (ii) the lump sum benefit from the Kaiser Supplemental Benefits Plan based upon the terms of that Plan as in effect on January 1, 1998, and as if he qualified for a Kaiser Retirement Plan full early retirement pension, over (iii) an amount equal to the lump sum actuarial equivalent of Mr. La Duc's actual benefit payable from the Kaiser Retirement Plan on account of his actual termination, plus the actual benefit payable from the Kaiser Supplemental Benefits Plan on account of his actual termination; (B) full health benefits as if Mr. La Duc had qualified for an early retirement pension; (C) a lump sum equal to Mr. La Duc's base salary as of the date of his termination for a period equal to the greater of (x) the number of months remaining in the employment period, or (y) two years, plus an amount equal to Mr. La Duc's target annual bonus for the year of termination (but no less than $200,000); and (D) all unvested stock options held by Mr. La Duc on the date of such termination that would have vested during his employment period would immediately vest and become exercisable in full for the remaining portion of the period of five years from the date of grant. The agreement also provided that in the event of a change in control, the terms and conditions of Mr. La Duc's agreement would continue in full force and effect during the period that he would continue to provide services; provided, in the event of a termination of his employment by KACC other than for cause, or in the event Mr. La Duc would terminate his employment for any reason within twelve (12) months following a change in control, the foregoing benefits would become due and payable. Edward F. Houff. Effective October 1, 2001, Mr. Houff and KACC entered into an employment agreement for the period October 1, 2001 through September 30, 2004. Under the terms of the agreement,. Mr. Houff's annual salary is $400,000. The agreement also provides for a guaranteed cash bonus of $125,000, plus an annual incentive bonus of up to $125,000. Pursuant to the agreement, in 2001 Mr. Houff received a grant under the 1997 Omnibus Plan of options, valued at the time of grant at $450,000, to purchase 222,772 shares of Company Common Stock at an exercise price of $2.625 per share, plus 171,429 restricted shares of Company Common Stock, also valued at $450,000 at the time of grant. The options generally vest at the rate of 33 1/3% per year, beginning October 1, 2002, with an additional 33 1/3% vesting on each of October 2, 2003 and September 30, 2004. Vesting of the options may be accelerated under certain circumstances. See Note 9 to the Summary Compensation Table above for additional information with respect to Mr. Houff's restricted shares. Mr. Houff's agreement provides that if his employment is terminated by KACC for any reason other than cause, death or disability, he shall be entitled to receive all of the remaining base salary and guaranteed bonus to the end of the term of the agreement, but in no event less than six month's base salary. The agreement also provides that if Mr. Houff's employment is not retained beyond the term of the agreement, he shall be entitled to six months' base salary as severance and up to $25,000 in relocation expenses. If Mr. Houff terminates his employment as a result of a breach by KACC of its contractual duties or KACC's material and unilateral alteration of his duties, the agreement provides that he shall be paid his base salary and guaranteed bonus for the balance of the agreement. If Mr. Houff's employment terminates as a result of death or disability, the agreement also provides that he or his estate, as applicable, shall receive any base salary, guaranteed bonus and unpaid vacation accrued through the date of death or disability and any other benefits payable under KACC's then existing benefit plans and policies. The foregoing severance arrangements are superseded by the terms of Mr. Houff's severance agreements discussed below. Pursuant to the Code, as debtor-in-possession, KACC may have the right, subject to Court approval, to assume or reject Mr. Houff's employment agreement. See "Business--Reorganization Proceedings" for a discussion of assumption or rejection of executory contracts. Change-in-Control Arrangements
Kaiser Key Employee Retention Program.  On September 3, 2002, the Court approved athe Key Employee Retention Program (the “KERP”), consisting of the long-term incentive program discussed above and the Kaiser Retention Plan, the Kaiser Severance Plan, and the Kaiser Change in Control Severance Program and the Long-Term Incentive Plan discussed below.


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Kaiser Retention Plan and Agreements.  Effective September 3, 2002, KACC adopted the Kaiser Aluminum & Chemical Corporation Key Employee Retention Plan (the "Retention Plan"“Retention Plan”) and in connection therewith entered into retention agreements with certain key employees, including each of the Named Executive Officers. The Retention Plan replaced the Kaiser Aluminum & Chemical Corporation Retention Plan adopted on January 15, 2002 (the "Prior Plan"). As described below, each of Messrs. Hockema, Houff, La Duc, Bonn and Perry received a basic award
In general, awards payable under the Retention Plan and Messrs. La Duc and Bonn also received a special award under the Retention Plan. Basic awards under the Retention Plan generally vestvested, as applicable, on September 30, 2002, March 31, 2003, September 30, 2003 and March 31, 2004 (the “Vesting Dates”). The retention agreements further provided that if a participant'sthe participant’s employment is terminated within 90 days following the payment of any award for any reason other than death, disability, retirement on or after age 62 or termination without cause (as defined in the Retention Plan), the participant musthe or she would be required to return suchthe payment to KACC. The Retention Plan was not extended beyond March 2004. Except with respect to payments of the Withheld Amounts (as defined below) to Messrs. Hockema and Barneson, the clawback provisions have expired and no further payments are payable under the Retention Plan.
For Messrs. Hockema and Barneson, the amount vested on each of Messrs. Hockema, Houff, La Duc and Bonn (and prior to his resignation, Mr. Perry), the amount earned on each vesting date isVesting Dates was equal to 62.5% of his base salary at the time of grant. If the Named Executive Officer is employed by KACC on a vesting date, 40%Forty percent of the amount earnedvested on such date iseach Vesting Date was paid to him in a lump sum on suchthat date. TheExcept as described below, of the remaining 60% of suchthe vested amount (the "Withheld Amount"“Withheld Amount”), (i) one third is paid to the Named Executive Officer as follows: (i) 33 1/3% of each Withheld Amount is paid to the Named Executive Officerpayable in a lump sum on the date of KACC'sKACC’s emergence from bankruptcy, if the Named Executive Officerand (ii) one third is employed by KACC on that date, (ii) 33 1/3% of each Withheld Amount is paid to the Named Executive Officerpayable in a lump sum on the first anniversary of the date of KACC'sKACC’s emergence from bankruptcy. The remaining third has been forfeited because the date of KACC’s emergence from bankruptcy ifdid not occur on or prior to pre-established deadlines, the Named Executive Officer islast of which was August 12, 2005. In each case the person must be employed by KACC on that date, and (iii) 33 1/3% of the remaining portion of each Withheld Amount (the "Emergence Amount") is only payable as follows: (A) 100% ofapplicable date. Notwithstanding the Emergence Amount is paid on the date of KACC's emergence from bankruptcyforegoing, if the emergence occurs onemployment of any of Messrs. Hockema, or prior to August 12, 2004 and the Named Executive Officer is employed by KACC on that date, (B) 50% of the Emergence Amount is paid on the date of KACC's emergence from bankruptcy if the emergence occurs on or prior to August 12, 2005 but after August 12, 2004, and the Named Executive Officer is employed by KACC on that date (the remaining 50% of the Emergence Amount is forfeited by the Named Executive Officer to KACC), and (C) 100% of the Emergence Amount is forfeited by the Named Executive Officer to KACC if the date of KACC's emergence from bankruptcy occurs after August 12, 2005. In general, if a Named Executive Officer's employment with KACCBarneson is terminated prior to any vestingthe payment date for any reason, the portion of the basic award that would have become vested and payable on such vesting date, all subsequent portions of the award, if any, that would have become payable following such vesting date and any Withheld Amounts are forfeited by the Named Executive Officer. However, if the Named Executive Officer's employment with KACC is terminatedAmount as a result of the Named Executive Officer'shis death, disability, retirement from KACC on or after age 62 or KACC'sKACC’s termination of the Named Executive Officer'shis employment without cause, the Named Executive Officerhe or his estate, as applicable, is entitled to receive (a) a prorated portion of the amount due on the vesting date immediately following the termination of employment, (b) allhis Withheld Amounts, and (c) the Emergence Amount, if such amount is earned based on the date of KACC's emergence from bankruptcy, as described above. A portion of the basic awards under the Retention Plan vested and was paid on September 30, 2002. The amount paid pursuant to awards under the Retention Plan on September 30, 2002 to Messrs. Hockema, Houff, La Duc, Bonn and Perry was $182,500, $100,000, $101,375, $84,350, and $93,750, respectively. Mr. Perry resigned on January 31, 2003 and therefore will not be eligible for further payments under the Retention Plan. Assuming KACC's emergence from bankruptcy prior to August 12, 2004, the maximum amount that may be received in the future pursuant to the Retention Plan by Messrs. Hockema, Houff, La Duc and Bonn would be $1,642,500, $900,000, $912,375, and $759,150, respectively. In addition, awards under the Prior Plan were paid on January 15, 2002. The total amount paid to Messrs. Hockema, Houff, La Duc, Bonn and Perry under the Prior Plan was $164,250, $60,000, $88,583, $73,710, and $84,375, respectively. In addition to the basic awards described above, Messrs. La Duc and Bonn received a special award under the Retention Plan. Because Messrs. La Duc and Bonn received this special award, neither is eligible to participate in the Kaiser Aluminum & Chemical Corporation Severance Plan and neither was eligible to enter into a Kaiser Aluminum & Chemical Corporation Change in Control Severance Agreement, as discussed below. Messrs. La Duc and Bonn also agreed to forego any claims under the Enhanced Severance Protection and Change in Control Benefits Program adopted in 2000, as discussed below. The special award entitles each of Messrs. La Duc and Bonn to a lump sum payment upon his termination of employment with KACC if his employment is terminated as a result of death, disability, retirement on or after February 12, 2004, or is terminated without cause. For each of Messrs. La Duc and Bonn, the amount of the special award is equal to his benefit under the Kaiser Supplemental Benefits Plan, discussed above. If Messr. La Duc's or Bonn's employment is terminated by KACC prior to February 14, 2004 for any reason other than death, disability, retirement or termination without cause, he will forfeit any benefit available under the Kaiser Supplemental Benefits Plan. In connection with the establishment of the Prior Plan, the Company and KACC created and funded an irrevocable grantor trust for the purpose of paying the special awards to Messrs. La Duc and Bonn when due. Amount.
Kaiser Severance Plan and Agreements.  Effective September 3, 2002, KACC adopted the Kaiser Aluminum & Chemical Corporation Severance Plan (the "Severance Plan"“Severance Plan”) in order to provide selected executive officers, including Messrs. Hockema, Barneson, Donnan and Houff (and prior to his resignation, Mr. Perry),Maddox, and other key employees of KACC with appropriate protection in the event of certain terminations of employment. The Severance Plan, along with the Kaiser Aluminum & Chemical Corporation Change in Controlemployment and entered into Severance Agreements described below, replaced for participants in such plans, the Enhanced Severance Protection and Change in Control Benefits Program implemented in 2000.(the “Severance Agreements”) with plan participants. The Severance Plan terminates on the first anniversary of the date KACC emerges from bankruptcy.
The Severance Plan provides for payment of a severance benefit and continuation of welfare benefits in the event of certain terminations of employment. Participants are eligible for the severance payment and continuation of benefits in the event the participant'sparticipant’s employment is terminated without cause (as defined in the Severance Plan) or the participant terminates employment with good reason (as defined in the Severance Plan). The severance payment and continuation of benefits are not available if (i) the participant receives severance compensation or benefit continuation pursuant to a Kaiser Aluminum & Chemical Corporation Change in Control Severance Agreement (as described below), (ii) the participant'sparticipant’s employment is terminated other than without cause or by the participant for good reason, or (iii) the participant declines to sign, or subsequently revokes, a designated form of release. In addition, in consideration for the severance payment and continuation of benefits, a participant will be subject to noncompetition, nonsolicitation and confidentiality restrictions following the participant'sparticipant’s termination of employment with KACC.
The severance payment payable under the Severance Plan to each of Messrs. Hockema, Barneson, Donnan and HouffMaddox consists of a lump sum cash payment equal to two times (for Messrs. Hockema and Barneson) or one times (for Messrs. Donnan and Maddox) his base salary. Each of Messrs. Hockema and Houff also will be entitled to continuedIn addition, medical, dental, vision, life insurance, and disability benefits are continued for a period of two years (for Messrs. Hockema and Barneson) or one year (for Messrs. Donnan and Maddox) following termination of employment. Due to his resignation, Mr. Perry no longer participates in the Severance Plan and did not receive any benefits under it upon his resignation. Severance payments payable under the Severance Plan are in lieu of any severance or other termination payments provided for under any plan of KACC or any other agreement between the participant and KACC.
Kaiser Change in Control Severance Program.  In 2002, KACC entered into Kaiser Aluminum & Chemical Corporation Changechange in control severance agreements (the “Change in Control Severance Agreements (the "Change in Control Agreements"Agreements”) with certain key executives, including Messrs. Hockema, Barneson, Donnan and Houff (and prior to his resignation, Mr. Perry),Maddox, in order to provide them with appropriate protection in the event of a termination of employment in connection with a change in control (as or (except as noted below) significant restructuring (each as


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defined in the Change in Control Agreements) of KACC. In connection with the Severance Plan, these Change in Control Agreements replaced the Enhanced Severance Protection and Change in Control Benefits Program implemented in 2000. The Change in Control Agreements terminate on the second anniversary of a change in control of KACC.
The Change in Control Agreements provide for severance payments and continuation of benefits in the event of certain terminations of employment. The participants are eligible for severance benefits if their employment terminates or constructively terminates due to a change in control during a period that commences ninety (90) days prior to the change in control and ends on the second anniversary of the change in control. Participants (other than Messrs. Hockema and Barneson) also are eligible for severance benefits if their employment is terminated due to a significant restructuring outside of the period commencing ninety (90) days prior to a change in control and ending on the second anniversary of such change in control. These benefits are not available if (i) the participant voluntarily resigns or retires, other than for good reason (as defined in the Change in Control Agreements), (ii) the participant is discharged for cause (as defined in the Change in Control Agreements), (iii) the participant'sparticipant’s employment terminates as the result of death or disability, (iv) the participant declines to sign, or subsequently revokes, a designated form of release, or (v) the participant receives severance compensation or benefit continuation pursuant to the Kaiser Aluminum & Chemical Corporation Severance Plan or any other prior agreement.agreement, or (vi) in the case of benefits payable as a result of a significant restructuring, KACC or its successor offers the participant suitable employment in North America in a substantially similar capacity and at his or her current base pay and short-term incentive, regardless of whether the participant accepts or rejects such offer. In addition, in consideration for the severance payment and continuation of benefits, a participant will be subject to noncompetition, nonsolicitation and confidentiality restrictions following his or her termination of employment with KACC.
Upon a qualifying termination of employment, each of Messrs. Hockema, Barneson, Donnan and HouffMaddox are entitled to receive the following: (i) three times (for Messrs. Hockema and Barneson) or two times (for Messrs. Donnan and Maddox) the sum of his base pay and most recent short-term incentive target, (ii) a pro-rated portion of his short-term incentive target for the year of termination, and (iii) a pro-rated portion of his long-term incentive target in effect for the year of his termination, provided that such target was achieved. Each of Messrs. Hockema and Houff also are entitled to continuedIn addition, medical, dental, life insurance, disability benefits, and perquisites are continued for a period of three years (for Messrs. Hockema and Barneson) or two years (for Messrs. Donnan and Maddox) after termination of employment with KACC. Each of Messrs. Hockema and HouffParticipants are also entitled to a payment in an amount sufficient, after the payment of taxes, to pay any excise tax due by him under Section 4999 of the Tax Code or any similar state or local tax. Mr. Perry's Change in Control Agreement terminated immediately upon his resignation and no payments were made thereunder.
Severance payments payable under the Change in Control Agreements are in lieu of any severance or other termination payments provided for under any plan of KACC or any other agreement between the Named Executive Officer and KACC.
Counsel to the Company and counsel to the UCC have concluded that a change in control will occur under the Change in Control Agreements if the Union VEBA Trust receives more than fifty percent of the Company’s equity upon emergence.
Long-Term Incentive Plan.  During 2002, the Company adopted, and the Court approved as part of the KERP, a long-term incentive plan under which key management employees, including Messrs. Hockema, Barneson, Donnan and Maddox, became eligible to receive a cash award based on the attainment by the Company of sustained cost reductions above a stipulated threshold for the period 2002 through the Company’s emergence from bankruptcy. Under the plan, fifteen percent of cost reductions above the stipulated threshold are placed in a pool to be shared by participants based on their individual target’s percentage of the aggregate target for all participants. A participant’s target percentage may be adjusted upward or downward, within certain limitations, at the discretion of the Company’s Chief Executive Officer. See “Executive Compensation — Long-Term Incentive Plans — Awards for Last Fiscal Year” above for information concerning the target’s for the Named Executive Officers.
Amounts payable under the plan generally are not determinable until conclusion of the plan. If a participant’s employment is terminated without cause or as a result of death, disability or retirement prior to conclusion of the plan, the participant will be entitled to receive a pro rated portion of any award earned through the date of his or her termination of employment. Awards earned under the plan are forfeited if the participant voluntarily terminates his or her employment (other than at normal retirement) or is terminated for cause prior to the scheduled payment date.


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In general, awards payable under the program are payable in two installments — the first on the date that the Company emerges from bankruptcy and the second on the one year anniversary of such date.
Short-Term Incentive Plan.  The Company also maintains a broad based short-term incentive plan pursuant to which participants, including Messrs. Hockema, Barneson, Donnan and Maddox, may earn cash awards. Awards are determined on a sliding scale based on attainment by the Company of various levels of financial performance calculated using internal measures of controllable continuing operating results. Depending on the level of financial performance, participants may earn up to three times their annual award target. Except as otherwise indicated, the current targets under the plan for the Named Executive Officers for 2006 are as follows: Jack A. Hockema — $500,000; John Barneson — $125,000; John M. Donnan — $90,000; and Daniel D. Maddox — $70,000.
Awards under the plan are paid in the year after they are earned. If a participant’s employment is terminated prior to the end of a plan year as a result of death, disability or retirement, the participant will be entitled to receive a pro rated portion of any award earned through the date of his or her termination of employment. Awards earned under the program are forfeited if a participant is terminated for cause prior to payment, or a participant’s employment is terminated prior to the end of a plan year for any reason other than death, disability or retirement.
Consulting Agreement with Edward F. Houff.  On August 15, 2005, Mr. Houff’s employment with KACC was terminated by mutual agreement in anticipation of the Company and KACC emerging from bankruptcy. Upon his termination Mr. Houff received or otherwise became entitled to receive the severance benefits contemplated by the KERP and Mr. Houff and KACC entered into a consulting agreement to secure Mr. Houff’s services as Chief Restructuring Officer through February 14, 2006. On February 4, 2006, KACC and Mr. Houff entered into an amended consulting agreement which secured Mr. Houff’s services as Chief Restructuring Officer through the earlier of KACC’s emergence from Chapter 11 and April 30, 2006. Pursuant to the terms of his consulting agreement Mr. Houff currently receives a monthly base fee of $33,750, plus $450 per hour for each hour worked in excess of 75 hours per month, subject to a monthly cap of 100 billable hours. Effective April 1, 2006, the monthly base fee will be $22,500, Mr. Houff will receive $450 per hour for each hour worked in excess of 50 hours per month, and the monthly cap of billable hours will be reduced to 75. In addition, KACC reimburses Mr. Houff for reasonable and customary expenses incurred while providing consulting services to KACC.
Release with Kerry A. Shiba.  Kerry A. Shiba resigned as the Vice President and Chief Financial Officer of the Company and KACC effective as of January 23, 2006. In connection with his resignation, KACC and Mr. Shiba entered into a release. Pursuant to the terms of the release, KACC and Mr. Shiba agreed that, in lieu of all other benefits to which Mr. Shiba might otherwise be entitled and in consideration of his satisfaction of certain post-termination obligations, Mr. Shiba would receive (i) $141,796 representing earned long term incentive awards for 2002 and 2003, (ii) $42,577 representing his accrued unpaid vacation, (iii) his earned 2005 short term incentive, (iv) an amount equal to Mr. Shiba’s 2004 and 2005 earned long term incentive, without deduction or modifiers, based on results for 2004 and 2005, and (v) two lump sum payments of $135,000, one of which has been paid and the second of which will be paid on July 23, 2006. KACC also agreed to pay Mr. Shiba’s COBRA premiums for his medical and dental coverage through the earlier of (i) the date Mr. Shiba becomes eligible for comparable medical coverage under another employer’s health insurance plans and (ii) February 28, 2007. The release also provides for a mutual release and subjects Mr. Shiba to certain non-competition, non-disclosure and non-solicitation obligations.
Except as otherwise noted, there are no employment contracts between the Company or any of its subsidiaries and any of the Company'sCompany’s Named Executive Officers. Similarly, except as otherwise noted, there are not any compensatory plans or arrangements that include payments from the Company or any of its subsidiaries to any of the Company'sCompany’s Named Executive Officers in the event of any such officer'sofficer’s resignation, retirement, or any other termination of employment with the Company and its subsidiaries, or from a change in control of the Company, or from a change in the Named Executive Officer'sOfficer’s responsibilities following a change in control. COMPENSATION COMMITTEE INTERLOCKS AND INSIDER PARTICIPATION
Compensation Committee Interlocks and Insider Participation
From January 1, 2005, through February 28, 2005, Messrs. Cruikshank and Levin (Chairman) and James T. Hackett, who resigned as a director of the Company and KACC as of the end of February 2005, were members of the Company’s Compensation Policy Committee, and Messrs. Cruikshank and Hackett (Chairman) were members of the Company’s Section 162(m) Compensation Committee. On February 28, 2005, Mr. Cruikshank became the sole


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member of the Company’s Section 162(m) Compensation Committee and on May 24, 2005, John D. Roach was appointed to the Company’s Compensation Policy Committee.
No member of the Compensation Policy Committee or the Section 162(m) Compensation Committee of the Board was, during the 20022005 fiscal year, an officer or employee of the Company or any of its subsidiaries, or was formerly an officer of the Company or any of its subsidiaries, or other than Mr. Levin, had any relationships requiring disclosure by the Company under Item 404 ofRegulation S-K. Mr. Levin served on the Company's Compensation Policy Committee and Board of Directors during 2002 and is also a member of the law firm of Kramer Levin Naftalis & Frankel LLP, which provided legal services to the Company and its subsidiaries during 2002.
During the Company's 2002Company’s 2005 fiscal year, no executive officer of the Company served as (i) a member of the compensation committee (or other board committee performing equivalent functions) of another entity, one of whose executive officers served on the Compensation Policy Committee or Section 162(m) Compensation Committee of the Company, (ii) a director of another entity, one of whose executive officers served on anyeither of such committees, or (iii) a member of the compensation committee (or other board committee performing equivalent functions) of another entity, one of whose executive officers served as a director of the Company. ITEM 12. SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT OWNERSHIP OF THE COMPANY
ITEM 12.SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT AND RELATED STOCKHOLDER MATTERS
Ownership of the Company
The following table sets forth, as of March 28, 2003,24, 2006, unless otherwise indicated, the beneficial ownership of the Company'sCompany’s Common Stock by (i) those persons known by the Company to own beneficially more than 5% of the shares of the Company'sCompany’s Common Stock then outstanding, (ii) each of the directors of the Company, (iii) each of the Named Executive Officers, and (iv) all directors and executive officers of the Company and KACC as a group. NAME OF BENEFICIAL OWNER TITLE OF CLASS # OF SHARES(1) % OF CLASS - ------------------------------------------------------ ----------------------- ----------------------- ------------- MAXXAM Inc. Common Stock 50,000,000(2) 62.4 Dimensional Fund Advisors Inc. Common Stock 4,069,015(3) 5.1 Joseph A. Bonn Common Stock 54,325(4)(5) * Robert J. Cruikshank Common Stock 16,808(5)(6) * James T. Hackett Common Stock 13,676(5)(6) * George T. Haymaker, Jr. Common Stock 57,059(5)(6) * Jack A. Hockema Common Stock 345,464(5)(6) * Edward F. Houff Common Stock 188,544(5)(6) * Charles E. Hurwitz Common Stock 17,490(5)(7) * John T. La Duc Common Stock 381,693(5)(6) * Ezra G. Levin Common Stock 14,808(5)(6) * Harvey L. Perry Common Stock 10,603(6) * John D. Roach Common Stock -0- * All directors and executive officersPursuant to the Debtors’ Plan of Reorganization the equity interests of the Company’s existing stockholders will be cancelled without consideration. See Item 1. “Business — Reorganization Proceedings”, which is incorporated herein by reference, for a discussion of the principle elements reflected in the disclosure statement and plan of reorganization for the Company, Common Stock 1,259,587(4)(8) 1.6KACC and other Debtors necessary to ongoing operations, as a group (17 persons) - ------------------------------------ * Less than 1%. (1) Unless otherwise indicated, the beneficial owners have sole voting and investment power with respectsuch elements pertain to the shares listedissuance of equity in the emerging entity.
             
Name of Beneficial Owner
 Title of Class  # of Shares(1)  % of Class 
 
MAXXAM Inc.   Common Stock   50,000,000(2)  62.8 
John Barneson  Common Stock   10,700   * 
Robert J. Cruikshank  Common Stock   15,009(3)  * 
John M. Donnan  Common Stock   2,076   * 
George T. Haymaker, Jr.   Common Stock   9,685(3)  * 
Jack A. Hockema  Common Stock   393,621(3)  * 
Edward F. Houff  Common Stock   -0-   * 
Charles E. Hurwitz  Common Stock   -0-(4)  * 
Ezra G. Levin  Common Stock   13,009(3)  * 
Daniel D. Maddox  Common Stock   40,144(3)  * 
John D. Roach  Common Stock   -0-   * 
All directors and executive officers of the Company as a group (11 persons)  Common Stock   484,277(5)  * 
*Less than 1%.
(1)Unless otherwise indicated, the beneficial owners have sole voting and investment power with respect to the shares listed in the table. Also includes options exercisable within 60 days of March 24, 2006 to acquire such shares.
(2)Includes 27,938,250 shares beneficially owned by MGHI. The address of MAXXAM is 1330 Post Oak Blvd., Suite 2000, Houston, Texas 77056.


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(3)Includes options exercisable within 60 days of March 24, 2006 to acquire shares of the Company’s Common Stock as follows: Mr. Cruikshank — 13,009; Mr. Haymaker — 7,143; Mr. Hockema — 375,770; Mr. Levin — 13,009; and Mr. Maddox — 35,715.
(4)Excludes shares owned by MAXXAM. Mr. Hurwitz may be deemed to hold beneficial ownership in the Company as a result of his beneficial ownership in MAXXAM.
(5)Includes options exercisable within 60 days of March 24, 2006, to acquire 690,633 shares of the Company’s Common Stock.
Ownership of March 28, 2003, to acquire such shares. (2) Includes 27,938,250 shares beneficially owned by MGHI. The address of MAXXAM is 5847 San Felipe, Suite 2600, Houston, Texas 77057. (3) Information is based solely on a Schedule 13G filed with the SEC dated February 3, 2003, by Dimensional Fund Advisors Inc. ("DFA"), a registered investment advisor, reporting its ownership interest in the Company's shares at December 31, 2002. The Schedule 13G indicates that DFA has sole voting and sole dispositive value as to all of such shares, that all such shares are owned by advisory clients and that DFA disclaims beneficial ownership to all such shares. DFA's address is 1299 Ocean Avenue, 11th Floor, Santa Monica, California 90401. (4) Includes 23,948 shares of Company Common Stock held in trust with respect to which Mr. Bonn possesses shared voting and investment power with his spouse. (5) Includes restricted shares of Company Common Stock owned as follows: Mr. Bonn - 30,377; Mr. Cruikshank - 1,799; Mr. Hackett - 667; Mr. Haymaker - 47,374; Mr. Hockema - 179,140; Mr. Houff - 114,286; Mr. Hurwitz - 17,490; Mr. La Duc - 11,504, and Mr. Levin - 1,799. (6) Includes options exercisable within 60 days of March 28, 2003 to acquire shares of Company Common Stock as follows: Mr. Cruikshank - 13,009; Mr. Hackett - 13,009; Mr. Haymaker - 7,143; Mr. Hockema - 148,473; Mr. Houff - 74,258; Mr. La Duc - 234,375; Mr. Levin - 13,009; and Mr. Perry - 10,603. (7) Excludes shares owned by MAXXAM. Mr. Hurwitz may be deemed to hold beneficial ownership in the Company as a result of his beneficial ownership in MAXXAM. (8) Excludes shares beneficially owned by Mr. Perry, who was not an executive officer of the Company or KACC as of March 28, 2003. Includes 450,155 restricted shares of Company Common Stock. Also includes options exercisable within 60 days of March 28, 2003, to acquire 584,469 shares of Company Common Stock. OWNERSHIP OF MAXXAM
As of March 28, 2003,15, 2006, MAXXAM owned, directly and indirectly, approximately 62.4%63% of the issued and outstanding Common Stock of the Company. The following table sets forth, as of March 28, 2003,15, 2006, unless otherwise indicated, the beneficial ownership, if any, of the common stock (“MAXXAM Common Stock) and MAXXAM Class A $.05 Non-Cumulative Participating Convertible Preferred Stock ("(“MAXXAM Preferred Stock"Stock”) of MAXXAM by the directors of the Company, each of the Named Executive Officers, and by the directors and the executive officers of the Company and KACC as a group: NAME OF % % OF COMBINED BENEFICIAL OWNER TITLE OF CLASS # OF SHARES(1) OF CLASS VOTING POWER (2) - ------------------------------------- -------------------- --------------------- ---------- ----------------- Charles E. Hurwitz Common Stock 3,061,104(3)(4) 45.6 74.0 Preferred Stock 752,441(4)(5)(6) (99.2) Robert J. Cruikshank Common Stock 4,800(7) * * Ezra G. Levin Common Stock 4,800(7) * * All directors and executive officers Common Stock 3,074,144(3)(4)(8) 45.6 74.0 as a group (17 persons) Preferred Stock 752,441(4)(5)(6) 99.2 - ------------------------------------ * Less than 1%. (1)
                 
        % of
  % of Combined
 
Name of Beneficial Owner
 Title of Class  # of Shares(1)  Class  Voting Power(2) 
 
Charles E. Hurwitz  Common Stock   3,338,116(3)(4)  51.8   76.3 
   Preferred Stock   684,941(4)(5)  99.2     
Robert J. Cruikshank  Common Stock   5,200(6)  *   * 
Ezra G. Levin  Common Stock   5,200(6)  *   * 
All directors and executive officers as a group (11 persons)  Common Stock   3,348,516(3)(4)(6)  53.0     
   Preferred Stock   684,941(4)(5)  99.2   76.7 
*Less than 1%
(1)Unless otherwise indicated, the beneficial owners have sole voting and investment power with respect to the shares listed in the table. Includes the number of shares such persons would have received on March 15, 2006, if any, for their SARs (excluding SARs payable in cash only) exercisable within 60 days of such date if any such rights had been paid solely in shares of MAXXAM Common Stock.
(2)MAXXAM Preferred Stock is generally entitled to ten votes per share on matters presented to a vote of MAXXAM’s stockholders.
(3)Includes 2,451,714 shares of MAXXAM Common Stock owned by Gilda Investments, LLC (“Gilda”), a wholly owned subsidiary of Giddeon Holdings, Inc. (“Giddeon”), as to which Mr. Hurwitz indirectly possesses voting and investment power. Mr. Hurwitz serves as the sole director of Giddeon, and together with members of his immediate family and trusts for the benefit thereof, owns all of the voting shares of Giddeon. Also includes (a) 36,149 shares of MAXXAM Common Stock held by the Charles E. Hurwitz 2004 Retained Annuity Trust, (b) 36,150 shares of MAXXAM Common Stock held by the Barbara R. Hurwitz 2004 Retained Annuity Trust and as to which Mr. Hurwitz disclaims beneficial ownership, (c) 10,127 shares of MAXXAM Common Stock separately owned by Mr. Hurwitz’s spouse and as to which Mr. Hurwitz disclaims beneficial ownership, (d) 46,500 shares of MAXXAM Common Stock owned by the Hurwitz Investment Partnership L.P., a limited partnership in which Mr. Hurwitz and his spouse each have a 4.32% general partnership interest, 2,009 of which shares were separately owned by Mr. Hurwitz’s spouse prior to their transfer to such limited partnership and as to which Mr. Hurwitz disclaims beneficial ownership, (e) 279,535 shares of MAXXAM Common Stock held directly by Mr. Hurwitz, (f) options to purchase 21,029 shares of MAXXAM Common Stock held by Gilda, and (g) options held by Mr. Hurwitz to purchase 456,912 shares of MAXXAM Common Stock exercisable within 60 days of March 15, 2006.
(4)Gilda, Giddeon, the Hurwitz Investment Partnership L.P. and Mr. Hurwitz may be deemed a “group” (the “Stockholder Group”) within the meaning of Section 13(d) of the Securities Exchange Act of 1934, as amended. As of March 15, 2006, in the aggregate, the members of the Stockholder Group owned


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3,338,116 shares of MAXXAM Common Stock and 684,941 shares of MAXXAM Preferred Stock, aggregating approximately 76.3% of the total voting power of MAXXAM. By reason of his relationship with the members of the Stockholder Group, Mr. Hurwitz may be deemed to possess shared voting and investment power with respect to the shares held by the Stockholder Group. The address of Gilda is 1330 Post Oak Boulevard, Suite 2000, Houston, Texas 77056. The address of the Stockholder Group is Giddeon Holdings, Inc., 1330 Post Oak Boulevard, Suite 2000, Houston, Texas 77056.
(5)Includes options exercisable by Mr. Hurwitz within 60 days of March 15, 2006 to acquire 22,500 shares of MAXXAM Preferred Stock.
(6)Includes options exercisable within 60 days of March 15, 2006 to acquire shares of MAXXAM Common Stock as follows: Mr. Cruikshank — 4,200 and Mr. Levin — 4,200.
Equity Compensation Plan Information
Pursuant to the shares listed inCompany’s plan of reorganization, the table. Includes the number of shares such persons would have received on March 28, 2003, if any, for their exercisable SARs (excluding SARs payable in cash only) exercisable within 60 days of such date if such rights had been paid solely in shares of MAXXAM common stock. (2) MAXXAM Preferred Stock is generally entitled to ten votes per share on matters presented to a vote of MAXXAM's stockholders. (3) Includes 1,669,451 shares of MAXXAM common stock owned by Gilda Investments, LLC ("Gilda"), a wholly owned subsidiary of Giddeon Holdings, as to which Mr. Hurwitz indirectly possesses voting and investment power. Mr. Hurwitz serves as the sole director of Giddeon Holdings, and together with members of his immediate family and trusts for the benefit thereof, owns allequity interests of the voting shares of Giddeon Holdings. Also includes (a) 78,784 shares of MAXXAM common stock separately owned by Mr. Hurwitz's spouseCompany’s existing stockholders will be cancelled without consideration. However, the following table summarizes the Company’s and as to which Mr. Hurwitz disclaims beneficial ownership, (b) 46,500 shares of MAXXAM common stock owned by the Hurwitz Investment Partnership L.P., a limited partnership controlled by Mr. Hurwitz and his spouse, 23,250 of which shares were separately owned by Mr. Hurwitz's spouse prior to their transfer to such limited partnership and as to which Mr. Hurwitz disclaims beneficial ownership, (c) 4,049 shares of MAXXAM common stock owned by the 1992 Hurwitz Investment Partnership L.P., of which 2,025 shares are owned by Mr. Hurwitz's spouse as separate property and as to which Mr. Hurwitz disclaims beneficial ownership, (d) 1,001,391 shares of MAXXAM common stock held directly by Mr. Hurwitz, including 256,808 shares of MAXXAM common stock with respect to which Mr. Hurwitz possesses sole voting power and which have certain transfer and other restrictions that generally lapse in December 2014, (e) 60,000 shares of MAXXAM common stock owned by Giddeon Portfolio, LLC, which is owned 79% by Gilda and 21% by Mr. Hurwitz, and of which Gilda is the managing member ("Giddeon Portfolio"), (f) options to purchase 21,029 shares of MAXXAM common stock held by Gilda, and (g) options held by Mr. Hurwitz to purchase 179,900 shares of MAXXAM common stock exercisable within 60 days of March 28, 2003. (4) Gilda, Giddeon Holdings, Giddeon Portfolio, the Hurwitz Investment Partnership L.P., the 1992 Hurwitz Investment Partnership L.P. and Mr. Hurwitz may be deemed a "group" (the "Stockholder Group") within the meaning of Section 13(d) of the Securities Exchange Act of 1934, as amended. As of March 28, 2003, in the aggregate, the members of the Stockholder Group owned 3,061,104 shares of MAXXAM common stock and 752,441 shares of MAXXAM Preferred Stock, aggregating approximately 74.0% of the total voting power of MAXXAM. By reason of his relationship with the members of the Stockholder Group, Mr. Hurwitz may be deemed to possess shared voting and investment power with respect to the shares held by the Stockholder Group. The address of Gilda is 5847 San Felipe, Suite 2600, Houston, Texas 77057. The address of the Stockholder Group is c/o Timothy J. Neumann, Esq., Giddeon Holdings, Inc., 5847 San Felipe, Suite 2600, Houston, Texas 77057. (5) Includes 661,377 shares of MAXXAM Preferred Stock owned by Gilda as to which Mr. Hurwitz possesses voting and investment power and 1,064 shares of MAXXAM Preferred Stock held directly. (6) Includes options exercisable by Mr. Hurwitz within 60 days of March 28, 2003, to acquire 90,000 shares of MAXXAM Preferred Stock. (7) Includes options exercisable within 60 days of March 28, 2003, to acquire 3,800 shares of MAXXAM common stock. (8) Includes options exercisable within 60 days of March 28, 2003, to acquire 9,040 shares of MAXXAM common stock, held by directors and executive officers not in the Stockholder Group. EQUITY COMPENSATION PLAN INFORMATION PLAN CATEGORY NUMBER OF SECURITIES TO BE WEIGHTED-AVERAGE EXERCISE NUMBER OF SECURITIES ISSUED UPON EXERCISE OF PRICE OF OUTSTANDING OPTION REMAINING AVAILABLE FOR FUTURE OUTSTANDING OPTIONS, WARRANTS AND RIGHTS ISSUANCE UNDER EQUITY WARRANTS, RIGHTS COMPENSATION PLANS (EXCLUDING SECURITIES REFLECTED IN COLUMN (A)) PLAN CATEGORY (A) (B) (C) - -------------------------------- ----------------------------- --------------------------- -------------------------- EQUITY COMPENSATION PLANS APPROVED BY SECURITY HOLDERS 1,454,861(1) $5.63 3,295,156(2) EQUITY COMPENSATION PLANS NOT APPROVED BY SECURITY HOLDERS - - - Total 1,454,861 $5.63 3,295,156 - --------------------------- (1) Represents shares of Company Common Stock underlying outstanding stock options. (2) Shares are issuable under the 1997 Omnibus Plan. Stock-based awards made under the 1997 Omnibus Plan may be in the form of stock options, stock appreciation rights, restricted stock, performance shares or performance units. ITEM 13. CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS During the period from October 28, 1988 through June 30, 1993, the Company and its domestic subsidiaries were included in the federal consolidated income tax returns of MAXXAM. The tax allocation agreements of the Company and KACC with MAXXAM terminated pursuant to their terms, effective for taxable periods beginning after June 30, 1993. At December 31, 2001, the Company had a receivable from MAXXAM of $35,000,000 under the tax allocation agreements in respect of various tax contingencies in an equal amount. In March 2002, MAXXAM filed a declaratory action with the Court asking the Court to find that MAXXAM had no further obligations to the Company or the other Debtors under the tax allocation agreements. During the fourth quarter of 2002, the Company and MAXXAM resolved their dispute with respect to the receivable from MAXXAM, with no amounts coming due from MAXXAM, and agreed that no further payments or refunds are required under the tax allocation agreements. The Court approved such resolution in February 2003. KACC and MAXXAM have an arrangement pursuant to which they reimburse each other for certain allocable costs associated with the performance of services by their respective employees. KACC paid MAXXAM $153,440 under the shared services arrangement during 2002. Additionally,KACC’s equity compensation plans as of December 31, 2005:
             
        Number of securities
 
        remaining available for future
 
  Number of securities to be
     issuance under equity
 
  issued upon exercise of
  Weighted-average exercise
  compensation plans
 
  outstanding options,
  price of outstanding options,
  (excluding securities reflected
 
  warrants and rights
  warrants and rights
  in column (a))
 
Plan Category
 (a)  (b)  (c) 
 
Equity compensation plans approved by security holders  491,120(1) $3.57   4,864,889(2)
Equity compensation plans not approved by security holders         
Total  491,120  $3.57   4,864,889 
(1)Represents shares of the Company’s Common Stock underlying outstanding stock options.
(2)Shares are issuable under the 1997 Omnibus Plan. Stock-based awards made under the 1997 Omnibus Plan may be in the form of stock options, stock appreciation rights, restricted stock, performance shares or performance units. Of the shares available for future issuance under the 1997 Omnibus Plan, 1,698,951 may be made in the form of restricted stock.
ITEM 13.CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS
None.
ITEM 14.PRINCIPAL ACCOUNTANT FEES AND SERVICES
For the years ended December 31, 2005 and 2004, professional services were performed by Deloitte & Touche LLP, the member firms of Deloitte & Touche Tohmatsu, and their respective affiliates.
Audit and audit-related fees aggregated $2,129,750 and $1,973,921 for the years ended December 31, 2005 and 2004, respectively, and were composed of the following:
Audit Fees
The aggregate fees billed for audit services for the fiscal years ended December 31, 2005 and 2004 were $1,971,710 and $1,709,907, respectively. These fees relate to the audit of the Company’s annual financial statements, the reviews of the financial statements included in the Company’s Quarterly Reports onForm 10-Q and certain statutory foreign audits.


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Audit-Related Fees
The aggregate fees billed for audit-related services for the fiscal years ended December 31, 2005 and 2004 were $158,040 and $264,014, respectively. These fees relate to Sarbanes-Oxley Act of 2002, KACC owed MAXXAM $376,660,Section 404 advisory services, audits of stand-alone financial statements related to a disposition, and MAXXAM owed KACC $572,811audits of certain employee benefit plans for the fiscal year ended December 31, 2005 and 2005.
Tax Fees
The aggregate fees billed for tax services for the fiscal years ended December 31, 2005 and 2004 were $210,000 and $440,400, respectively. These fees relate to tax compliance, tax advice and tax planning services for the fiscal years ended December 31, 2005 and 2004.
All Other Fees
There were no fees billed for professional services other than audit fees, audit-related fees and tax service fees for the fiscal year ended December 31, 2005 and 2004.
All fees for 2005 and 2004 tax and audit-related matters requiring pre-approval by the Audit Committee received such pre-approval.
Audit Committee Pre-Approved Policies and Procedures
The Audit Committee of the Company’s Board of Directors has adopted policies and procedures in respect of services performed by the independent auditor which are to be pre-approved. The policy requires that each fiscal year, a description of the services — by major category of type of service — that are expected to be performed by the independent auditor in the following fiscal year (the “Services List”) be presented to the Audit Committee for approval.
In considering the nature of the services to be provided by the independent auditor, the Audit Committee will determine whether such services are compatible with the provision of independent audit services. The Audit Committee will discuss any such services with the independent auditor and Company’s management to determine that they are permitted under the arrangement. KACCrules and MAXXAM generally have endeavored to minimize the need for reimbursement by ensuring that employees are employedregulations concerning auditor independence promulgated by the entitySecurities and Exchange Commission to whichimplement the majoritySarbanes-Oxley Act of their2002, as well as the rules of the American Institute of Certified Public Accountants.
Any request for audit, audit-related, tax, and other services not contemplated on the Services List must be submitted to the Audit Committee for specific pre-approval and cannot commence until such approval has been granted, except as provided below. Normally, pre-approval is to be provided at regularly scheduled meetings. However, the authority to grant specific pre-approval between meetings, as necessary, is delegated to the Chairman of the Audit Committee. The Chairman must update the Audit Committee at the next regularly scheduled meeting of any services that were granted specific pre-approval.
As required, the Audit Committee will periodically be provided with and review the status of services and fees incurredyear-to-date against the original Service List for such fiscal year as well as the accumulated costs associated with projects pending retroactive approval. Retroactive approval for permissible non-audit services is allowed under the policy subject to certain limitations. Pre-approval is waived if all of the following criteria are met:
1. The service is not an audit, review or other attest service, except that the management may authorize or incur up to $25,000 in respect of scoping or planning activities by the independent auditor in connection with new or possible attest requirements so long as no formal engagement letter is signed prior to pre-approval by the Audit Committee and audit field work does not begin;
2. The individual project is not expected to and does not exceed $50,000and/or the aggregate amount of all such services pending retroactive approval does not exceed $200,000;
3. Such services were not recognized at the time of the engagement to be non-audit services; and


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4. Such services are rendered. The vast majority of intercompany services between KACC and MAXXAM have now been terminated and therefore charges for such services inbrought to the future should be modest. Mr. Levin, a directorattention of the Company and KACC, is a member ofAudit Committee or its designee at the law firm of Kramer Levin Naftalis & Frankel LLP, which provides legal services to the Company and its subsidiaries, including KACC. next regularly scheduled meeting.
PART IV ITEM 14. CONTROLS AND PROCEDURES Evaluation of Disclosure Controls and Procedures. An evaluation of the effectiveness of the design and operation of the Company's disclosure controls and procedures was performed within 90 days of the filing of this Report under the supervision and with the participation of the Company's management, including the Chief Executive Officer and Chief Financial Officer. Based on that evaluation, the Company's management, including the Chief Executive Officer and Chief Financial Officer, concluded that the Company's disclosure controls and procedures were effective. Changes in Internal Control. There have been no significant changes in the Company's internal controls or in other factors that could significantly affect internal controls subsequent to the date of their evaluation. ITEM 15. EXHIBITS, FINANCIAL STATEMENT SCHEDULES, AND REPORTS ON FORM 8-K (a) INDEX TO FINANCIAL STATEMENTS AND SCHEDULES 1. Financial Statements Independent Auditors' Report Copy of Report of Independent Public Accountants Consolidated Balance Sheets Statements of Consolidated Income (Loss) Statements of Consolidated Stockholders' Equity (Deficit) and Comprehensive Income (Loss) Statements of Consolidated Cash Flows Notes to Consolidated Financial Statements Quarterly Financial Data (Unaudited) Five-Year Financial Data 2. Financial Statement Schedules Independent Auditors' Report Copy of Report of Independent Public Accountants Schedule I - Condensed Balance Sheets - Parent Company, Condensed Statements of Income - Parent Company, Condensed Statements of Cash Flows - Parent Company, and Notes to Condensed Financial Statements - Parent Company
Item 15.  Exhibits and Financial Statement Schedules
Page
1.Financial Statements
Report of Independent Registered Public Accounting Firm46
Consolidated Balance Sheets47
Statements of Consolidated Income (Loss)48
Statements of Consolidated Stockholders’ Equity (Deficit) and Comprehensive Income (Loss)49
Statements of Consolidated Cash Flows50
Notes to Consolidated Financial Statements51
Quarterly Financial Data (Unaudited)100
Five-Year Financial Data102
2.Financial Statement Schedules
Report of Independent Registered Public Accounting Firm125
  Schedule I — Condensed Balance Sheets — Parent Company,
Condensed Statements of Income — Parent Company,
Condensed Statements of Cash Flows — Parent Company,
and Notes to Condensed Financial Statements — Parent Company
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All other schedules are inapplicable or the required information is included in the Consolidated Financial Statements or the Notes thereto. 3. Exhibits
3.  Exhibits
Reference is made to the Index of Exhibits immediately preceding the exhibits hereto (beginning on page 97)136), which index is incorporated herein by reference. (b) REPORTS ON FORM 8-K On October 24, 2002, under Item 5. "Other Events" of Form 8-K, the Company filed a Current Report on Form 8-K reporting the Company intended to seek discussions with the Pension Benefit Guaranty Corporation regarding alternatives to minimum pension funding requirements. On December 19, 2002, under Item 5, "Other Events" of Form 8-K, the Company filed a Current Report on Form 8-K reporting that the Company had determined that recent lump-sum distributions from the Kaiser Salaried Employee Retirement Plan had triggered a special provision under ERISA (Employee Retirement Income Security Act) that required the Company to make a pension contribution by January 15, 2003. However, since most of the payment would be classified as a pre-bankruptcy obligation, represented only a small percentage of KACC's legacy liabilities that must be addressed in the Company's reorganization, and since the Bankruptcy Code generally does not permit payment of pre-petition obligations without Court approval, the Company did not plan to seek such approval. No other reports on Form 8-K were filed by the Company during the last quarter of the period covered by this Report, however, on January 14, 2003, under Item 5, "Other Events" of Form 8-K, the Company filed a Current Report on Form 8-K reporting that its Mead, Washington, aluminum smelter had been indefinitely curtailed. Also, on January 14, 2003, under Item 5, "Other Events" of Form 8-K, the Company filed a Current Report on Form 8-K reporting that nine additional wholly owned subsidiaries of KACC had filed voluntary petitions with the U.S. Bankruptcy Court for the District of Delaware under Chapter 11 of the Federal Bankruptcy Code. (c) EXHIBITS Reference is made to the Index of Exhibits immediately preceding the exhibits hereto (beginning on page 97), which index is incorporated herein by reference.


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REPORT OF INDEPENDENT AUDITORS' REPORT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Stockholders of Kaiser Aluminum Corporation:
We have audited the consolidated financial statements of Kaiser Aluminum Corporation (Debtor-in-Possession)(Debtor-in-Possession and subsidiary of MAXXAM Inc.) and subsidiaries as of December 31, 20022005 and 2004, and for each of the year thenthree years in the period ended December 31, 2005, and have issued our report thereon dated March 28, 2003, which30, 2006 (which report expresses an unqualified opinion and includes an explanatory paragraph asparagraphs (i) relating to emphasis of a matter concerning the Company’s bankruptcy proceedings, and an explanatory paragraph as to the uncertainty(ii) expressing substantial doubt about the Company'sCompany’s ability to continue as a going concern;concern, and (iii) relating to the Company’s adoption of Financial Accounting Standards Board (FASB) Interpretation No. 47, “Accounting for Conditional Asset Retirement Obligations — an interpretation of FASB Statement No. 143”, effective December 31, 2005); such consolidated financial statements and report are included elsewhere in this10-K. Our auditaudits also included the 2002consolidated financial statement schedule of Kaiser Aluminum Corporation.the Company listed in Item 15. This consolidated financial statement schedule is the responsibility of the Company'sCompany’s management. Our responsibility is to express an opinion based on our audit.audits. In our opinion, the 2002such consolidated financial statement schedule, when considered in relation to the 2002 basic consolidated financial statements taken as a whole, presents fairly, in all material respects, the information set forth therein. The financial statement schedule for the years ended December 31, 2001 and 2000 was audited by other auditors who have ceased operations. In their report, dated April 10, 2002, those auditors expressed an opinion that such 2001 and 2000 financial statement schedule, when considered in relation to the 2001 and 2000 basic consolidated financial statements taken as a whole, presented fairly, in all material respects, the information set forth therein.
/s/  DELOITTE & TOUCHE LLP Houston, Texas
Costa Mesa, California
March 28, 2003 COPY OF REPORT OF INDEPENDENT PUBLIC ACCOUNTANTS Kaiser Aluminum Corporation dismissed Arthur Andersen on April 30, 2002 and subsequently engaged Deloitte & Touche LLP as its independent auditors. The predecessor auditors' report appearing below is a copy of Arthur Andersen's previously issued opinion dated April 10, 2002. Since Kaiser Aluminum Corporation is unable to obtain a manually signed audit report, a copy of Arthur Andersen's most recent signed and dated report has been included to satisfy filing requirements, as permitted under Rule 2-02(e) of Regulation S-X. To the Stockholders and Board of Directors of Kaiser Aluminum Corporation: We have audited in accordance with auditing standards generally accepted in the United States, the financial statements included in Kaiser Aluminum Corporation and Subsidiary Companies' annual report to shareholders incorporated by reference in this Form 10-K, and have issued our report thereon dated April 10, 2002. Our audit was made for the purpose of forming an opinion on the basic financial statements taken as a whole. Schedule I listed in the index at Item 14(a)2. above is the responsibility of the Company's management and is presented for purposes of complying with the Securities and Exchange Commission's rules and is not a required part of the basic financial statements. This schedule has been subjected to the auditing procedures applied in our audit of the basic financial statements and, in our opinion, fairly states in all material respects the financial data required to be set forth therein in relation to the basic financial statements taken as a whole. Schedule I has been prepared in accordance with generally accepted accounting principles applicable to a going concern which contemplate among other things, realization of assets and payment of liabilities in the normal course of business. As discussed in Note 1 to Schedule I, on February 12, 2002, the Company, its wholly owned subsidiary, Kaiser Aluminum & Chemical Corporation ("KACC") and certain of KACC's subsidiaries filed for reorganization under Chapter 11 of the United States Bankruptcy Code. This action raises substantial doubt about the Company's ability to continue as a going concern. Schedule I does not include any adjustments relating to the recoverability and classification of recorded asset amounts or the amount and classification of liabilities or the effects on existing stockholders' equity that may result from any plans, arrangements or other actions arising from the aforementioned proceedings, or the possible inability of the Company to continue in existence. ARTHUR ANDERSEN LLP Houston, Texas April 10, 2002 2006


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SCHEDULE I
         
  December 31, 
  2005  2004 
  (In millions of dollars, except share amounts) 
 
ASSETS
Investment in KACC $(944.0) $(192.5)
         
Total $(944.0) $(192.5)
         
 
LIABILITIES AND STOCKHOLDERS’ EQUITY (DEFICIT)
Current liabilities $  $ 
Intercompany note payable to KACC, including accrued interest (Note 3)     2,191.7 
Stockholders’ equity (deficit):        
Common stock, par value $.01, authorized 125,000,000 shares; issued and outstanding 79,671,531 and 79,680,645 shares  .8   .8 
Additional capital  2,735.2   538.0 
Accumulated deficit  (3,671.2)  (2,917.5)
Accumulated other comprehensive income (loss)  (8.8)  (5.5)
         
Total stockholders’ equity  (944.0)  (2,384.2)
         
Total $(944.0) $(192.5)
         
The accompanying notes to condensed financial statements are an integral part of these statements.


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SCHEDULE I
CONDENSED STATEMENTS OF INCOME (LOSS) - PARENT COMPANY (In millions of dollars) December 31, ----------------------------------------- 2002 2001 2000 --------- --------- --------- Equity in (loss) income of KACC $ (452.1) $ (324.0) $ 144.3 Administrative and general expense (.1) (.3) (.4) Interest expense on intercompany note (excluding unrecorded contractual interest expense of $127.6 in 2002 - Note 3) (16.5) (135.1) (127.1) --------- --------- --------- Net income (loss) $ (468.7) $ (459.4) $ 16.8 ========= ========= =========
             
  December 31, 
  2005  2004  2003 
  (In millions of dollars) 
 
Equity in income (loss) of KACC $(753.5) $(746.6) $(788.1)
Administrative and general expense  (.2)  (.2)  (.2)
Interest expense on intercompany note (excluding unrecorded contractual interest expense of $25.6 in 2005 and $153.6 in 2004 and 2003, respectively — Note 3)         
             
Net loss $(753.7) $(746.8) $(788.3)
             
The accompanying notes to condensed financial statements are an integral part of these statements.


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SCHEDULE I
CONDENSED STATEMENTS OF CASH FLOWS - PARENT COMPANY (In millions of dollars) December 31, ------------------------------------------ 2002 2001 2000 ----------- ----------- ---------- Cash flows from operating activities: Net income (loss) $ (468.7) $ (459.4) $ 16.8 Adjustments to reconcile net income to net cash used for operating activities: Equity in loss (income) of KACC 452.1 324.0 (144.3) Accrued interest on intercompany note payable to KACC 16.5 135.1 127.1 ----------- ----------- ---------- Net cash used by operating activities (.1) (.3) (.4) ----------- ----------- ---------- Cash flows from investing activities: Investment in KACC - - - ----------- ----------- ---------- Net cash used by investing activities - - - ----------- ----------- ---------- Cash flows from financing activities: Capital stock issued - Operating cost advances from KACC .1 .3 .4 ----------- ----------- ---------- Net cash provided by financing activities .1 .3 .4 ----------- ----------- ---------- Net (decrease) increase in cash and cash equivalents during the year - - - Cash and cash equivalents at beginning of year - - - ----------- ----------- ---------- Cash and cash equivalents at end of year $ - $ - $ - =========== =========== ========== Supplemental disclosure of non-cash investing activities: Non-cash (decrease) increase in investment in KACC $ - $ - $ -
             
  December 31, 
  2005  2004  2003 
  (In millions of dollars) 
 
Cash flows from operating activities:            
Net loss $(753.7) $(746.8) $(788.3)
Adjustments to reconcile net income to net cash used for operating activities:            
Equity in loss of KACC  753.5   746.6   788.1 
Accrued interest on intercompany note payable to KACC         
             
Net cash used by operating activities  (.2)  (.2)  (.2)
             
Cash flows from investing activities:            
Investment in KACC         
             
Net cash used by investing activities         
             
Cash flows from financing activities:            
Operating cost advances from KACC  .2   .2   .2 
             
Net cash provided by financing activities  .2   .2   .2 
             
Net (decrease) increase in cash and cash equivalents during the year         
Cash and cash equivalents at beginning of year         
             
Cash and cash equivalents at end of year $  $  $ 
             
The accompanying notes to condensed financial statements are an integral part of these statements.


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SCHEDULE I
1.  Reorganization Proceedings
Background.  Kaiser Aluminum Corporation (“Kaiser”, “KAC” or the “Company”), its wholly owned subsidiary, Kaiser Aluminum & Chemical Corporation (“KACC”), and 2524 of itsKACC’s subsidiaries have filed separate voluntary petitions in the United States Bankruptcy Court for the District of Delaware (the "Court"“Court”) for reorganization under Chapter 11 of the United States Bankruptcy Code (the "Code"“Code”); the Company, KACC and 1615 of KACC’s subsidiaries (the "Original Debtors"“Original Debtors”) filed in the first quarter of 2002 and nine additional KACC subsidiaries (the "Additional Debtors"“Additional Debtors”) filed in the first quarter of 2003. In December 2005, four of the KACC subsidiaries were dissolved pursuant to two separate plans of liquidation as more fully discussed below. The Company, KACC and the remaining 20 KACC subsidiaries continue to manage their businesses in the ordinary course asdebtors-in-possession subject to the control and administration of the Court. The Original Debtors and Additional Debtors are collectively referred to herein as the "Debtors"“Debtors” and the Chapter 11 proceedings of these entities are collectively referred to herein as the "Cases."“Cases” and the Company, KACC and the remaining 20 KACC subsidiaries are collectively referred to herein as the “Reorganizing Debtors.” For purposes of this Report, the term "Filing Date" shall mean,“Filing Date” means, with respect to any particular Debtor, the date on which such Debtor filed its Case. None of KACC's KACC’snon-U.S. joint ventures arewere included in the Cases. The Cases are being jointly administered. The Debtors are managing their businesses in
During the ordinary course as debtors-in-possession subject to the control and administrationfirst quarter of the Court. The necessity for filing the Cases by2002, the Original Debtors was attributablefiled separate voluntary petitions for reorganization. The wholly owned subsidiaries of KACC included in such filings were: Kaiser Bellwood Corporation (“Bellwood”), Kaiser Aluminium International, Inc. (“KAII”), Kaiser Aluminum Technical Services, Inc. (“KATSI”), Kaiser Alumina Australia Corporation (“KAAC”) (and its wholly owned subsidiary, Kaiser Finance Corporation (“KFC”)) and ten other entities with limited balances or activities.
The Original Debtors found it necessary to file the Cases primarily because of liquidity and cash flow problems of the Company arisingand its subsidiaries that arose in late 2001 and early 2002. The Company was facing significant near-term debt maturities at a time of unusually weak aluminum industry business conditions, depressed aluminum prices and a broad economic slowdown that was further exacerbated by the events of September 11, 2001. In addition, the Company had become increasingly burdened by the asbestos litigation and growing legacy obligations for retiree medical and pension costs. The confluence of these factors has created the prospect of continuing operating losses and negative cash flow,flows, resulting in lower credit ratings and an inability to access the capital markets.
On January 14, 2003, the Additional Debtors filed separate voluntary petitions for reorganization. The wholly owned subsidiaries included in such filings were: Kaiser Bauxite Company (“KBC”), Kaiser Jamaica Corporation (“KJC”), Alpart Jamaica Inc. (“AJI”), Kaiser Aluminum & Chemical of Canada Limited (“KACOCL”) and five other entities with limited balances or activities. Ancillary proceedings in respect of KACOCL and two Additional Debtors were also commenced in Canada simultaneously with the January 14, 2003 filings.
The Cases filed by the Additional Debtors were commenced, among other reasons, to protect the assets held by these Debtors against possible statutory liens that may arisemight have arisen and bebeen enforced by the PBGCPension Benefit Guaranty Corporation (“PBGC”) primarily as a result of the Company'sCompany’s failure to make anmeet a $17.0 accelerated funding requirement to its salaried employee retirement plan in January 2003. From an operating perspective,2003 (see Note 9 for additional information regarding the accelerated funding requirement). The filing of the Cases by the additionalAdditional Debtors was a non-event and had no impact on the Company's Company’sday-to-day operations.
The Debtors' objective is to achieveoutstanding principal of, and accrued interest on, all debt of the highest possible recoveriesDebtors became immediately due and payable upon commencement of the Cases. However, the vast majority of the claims in existence at the Filing Date (including claims for principal and accrued interest and substantially all creditors and stockholders, consistentlegal proceedings) are stayed (deferred) during the pendency of the Cases. In connection with the Debtors' abilitiesfiling of the Debtors’ Cases, the Court, upon motion by the Debtors, authorized the Debtors to pay or otherwise honor certain unsecured pre- Filing Date claims, including employee wages and benefits and customer claims in the continuationordinary course of business, subject to certain limitations and to continue using the Company’s existing cash management systems. The Reorganizing Debtors also have the right to assume or reject executory contracts existing prior to the Filing Date, subject to Court approval and certain


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other limitations. In this context, “assumption” means that the Reorganizing Debtors agree to perform their businesses. However, there can be no assuranceobligations and cure certain existing defaults under an executory contract and “rejection” means that the Reorganizing Debtors are relieved from their obligations to perform further under an executory contract and are subject only to a claim for damages for the breach thereof. Any claim for damages resulting from the rejection of a pre-Filing Date executory contract is treated as a general unsecured claim in the Cases.
Case Administration.  Generally, pre-Filing Date claims, including certain contingent or unliquidated claims, against the Debtors will fall into two categories: secured and unsecured. Under the Code, a creditor’s claim is treated as secured only to the extent of the value of the collateral securing such claim, with the balance of such claim being treated as unsecured. Unsecured and partially secured claims do not accrue interest after the Filing Date. A fully secured claim, however, does accrue interest after the Filing Date until the amount due and owing to the secured creditor, including interest accrued after the Filing Date, is equal to the value of the collateral securing such claim. The bar dates (established by the Court) by which holders of pre-Filing Date claims against the Debtors (other than asbestos-related personal injury claims) could file their claims have passed. Any holder of a claim that was required to file such claim by such bar date and did not do so may be barred from asserting such claim against any of the Debtors and, accordingly, may not be able to attain these objectives or achieve a successful reorganization. While valuation of the Debtors' assets and pre-Filing Date claims at this stageparticipate in any distribution in any of the Cases ison account of such claim. The Company has not yet completed its analysis of all of the proofs of claim to determine their validity. However, during the course of the Cases, certain matters in respect of the claims have been resolved. Material provisions in respect of claim settlements are included in the accompanying financial statements and are fully disclosed elsewhere herein. The bar dates do not apply to asbestos-related personal injury claims, for which no bar date has been set.
Two creditors’ committees, one representing the unsecured creditors (the “UCC”) and the other representing the asbestos claimants (the “ACC”), have been appointed as official committees in the Cases and, in accordance with the provisions of the Code, have the right to be heard on all matters that come before the Court. In August 2003, the Court approved the appointment of a committee of salaried retirees (the “1114 Committee” and, together with the UCC and the ACC, the “Committees”) with whom the Debtors negotiated necessary changes, including the modification or termination, of certain retiree benefits (such as medical and insurance) under Section 1114 of the Code. The Committees, together with the Court-appointed legal representatives for (a) potential future asbestos claimants (the “Asbestos Futures’ Representative”) and (b) potential future silica and coal tar pitch volatile claimants (the “Silica/CTPV Futures’ Representative” and, collectively with the Asbestos Futures” Representative, the “Futures’ Representatives”), have played and will continue to play important roles in the Cases and in the negotiation of the terms of any plan or plans of reorganization. The Debtors are required to bear certain costs and expenses for the Committees and the Futures’ Representatives, including those of their counsel and other advisors.
Commodity-related and Inactive Subsidiaries.  As previously disclosed, the Company generated net cash proceeds of approximately $686.8 from the sale of the Company’s interests in and related to Queensland Alumina Limited (“QAL”) and Alumina Partners of Jamaica (“Alpart”). The Company’s interests in and related to QAL were owned by KAAC and KFC. The Company’s interests in and related to Alpart were owned by AJI and KJC. Throughout 2005, the proceeds were being held in separate escrow accounts pending distribution to the creditors of AJI, KJC, KAAC and KFC (collectively the “Liquidating Subsidiaries”) pursuant to certain liquidating plans.
During November 2004, the Liquidating Subsidiaries filed separate joint plans of liquidation and related disclosure statements with the Court. Such plans, together with the disclosure statements and all amendments filed thereto, are referred to as the “Liquidating Plans.” In general, the Liquidating Plans provided for the vast majority of the net sale proceeds to be distributed to the PBGC and the holders of KACC’s 97/8% and 107/8% Senior Notes (the “Senior Notes”) and claims with priority status.
As previously disclosed in 2004, a group of holders (the “Sub Note Group”) of KACC’s 123/4% Senior Subordinated Notes (the “Sub Notes”) formed an unofficial committee to represent all holders of Sub Notes and retained its own legal counsel. The Sub Note Group asserted that the Sub Note holders’ claims against the subsidiary guarantors (and in particular the Liquidating Subsidiaries) may not, as a technical matter, be contractually subordinated to the claims of the holders of the Senior Notes against the subsidiary guarantors (including AJI, KJC, KAAC and KFC). A separate group that holds both the Sub Notes and Senior Notes made a similar assertion, but also, maintained that a portion of the claims of the holders of Senior Notes against the subsidiary guarantors


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were contractually senior to the claims of holders of Sub Notes against the subsidiary guarantors. The effect of such positions, if ultimately sustained, would be that the holders of Sub Notes would be on a par with all or portion of the holders of the Senior Notes in respect of proceeds from sales of the Company’s interests in and related to the Liquidating Subsidiaries.
The Court ultimately approved the disclosure statements related to the Liquidating Plans in February 2005. In April 2005, voting results on the Liquidating Plans were filed with the Court by the Debtors’ claims agent. Based on these results, the Court determined that a sufficient volume of creditors (in number and amount) had voted to accept the Liquidating Plans to permit confirmation proceedings with respect to the Liquidating Plans to go forward even though the filing by the claims agent also indicated that holders of the Sub Notes, as a group, voted not to accept the Liquidating Plans. Accordingly, the Court conducted a series of evidentiary hearings to determine the allocation of distributions among holders of the Senior Notes and the Sub Notes. In connection with those proceedings, the Court also determined that there could be an allocation to the Parish of St. James, State of Louisiana, Solid Waste Revenue Bonds (the “Revenue Bonds”) of up to $8.0 and ruled against the position asserted by the separate group that holds both Senior Notes and the Sub Notes.
On December 20, 2005, the Court confirmed the Liquidating Plans (subject to certain modifications). Pursuant to the Court’s order, the Liquidating Subsidiaries were authorized to make partial cash distributions to certain of their creditors, while reserving sufficient amounts for future distributions until the Court resolved the contractual subordinated dispute among the creditors of these subsidiaries and for the payment of administrative and priority claims and trust expenses. The Court’s ruling did not resolve the dispute between the holders of the Senior Notes and the holders of the Sub Notes (more fully described below) regarding their respective entitlement to certain of the proceeds from sale of interests by the Liquidating Subsidiaries (the “Senior Note-Sub Note Dispute”). However, as a result of the Court’s approval, all restricted cash or other assets held on behalf of or by the Liquidating Subsidiaries were transferred to a trustee in accordance with the terms of the Liquidating Plans. The trustee was then authorized to make partial cash distributions after setting aside sufficient reserves for amounts subject to inherent uncertainties, the Senior Note-Sub Note Dispute (approximately $213.0) and for the payment of administrative and priority claims and trust expenses (approximately $40.0). After such reserves, the partial distribution totaled approximately $430.0, of which, pursuant to the Liquidating Plans, approximately $196.0 was paid to the PBGC and $202.0 amount was paid to the indenture trustees for the Senior Notes for subsequent distribution to the holders of the Senior Notes. Of the remaining partial distribution, approximately $21.0 was paid to KACC and $11.0 was paid to the PBGC on behalf of KACC. Partial distributions were made in late December 2005 and, in connection with the effectiveness of the Liquidating Plans, the Liquidating Subsidiaries were deemed to be dissolved and took the actions necessary to dissolve and terminate their corporate existence.
On December 22, 2005, the Court issued a decision in connection with the Senior Note-Sub Note Dispute, finding in favor of the Senior Notes. On January  10, 2006, the Court held a hearing on a motion by the indenture trustee for the Sub Notes to stay distribution of the amounts reserved under the Liquidating Plans in respect of the Senior Note-Sub Note Dispute pending appeals in respect of the Court’s December 22, 2005 decision that the Sub Notes were contractually subordinate to the Senior Notes in regard to certain subsidiary guarantors (particularly the Liquidating Subsidiaries) and that certain parties were not due certain reimbursements. An agreement was reached at the hearing and subsequently approved by Court order dated March 7, 2006, authorizing the trustee to distribute the amounts reserved to the indenture trustees for the Senior Notes and further authorize the indenture trustees to make distributions to holders of the Senior Notes while such appeals proceed, in each case subject to the terms and conditions stated in the order.
Based on the objections and pleadings filed by the Sub Note Group and the group that holds Sub Notes and KACC’s 97/8% Senior Notes and the assumptions and estimates upon which the Liquidating Plans are based, if the holders of Sub Notes were ultimately to prevail on their appeal, the Liquidating Plans indicated that it is possible that the holders of the Sub Notes could receive between approximately $67.0 and approximately $215.0 depending on whether the Sub Notes were determined to rank on par with a portion or all of the Senior Notes. Conversely, if the holders of the Senior Notes prevail on appeal, then the holders of the Sub Notes will receive no distributions under Liquidating Plans. The Company believes that the intent of the indentures in respect of the Senior Notes and the Sub Notes was to subordinate the claims of the Sub Note holders in respect of the subsidiary guarantors (including the Liquidating Subsidiaries) and that the Court’s ruling on December 22, 2005 was correct. The Company cannot


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predict, however, the ultimate resolution of the matters raised by the Sub Note Group, or the other group, on appeal, when any such resolution will occur, or what any such resolution may have on the Company, the Cases or distribution to affected noteholders.
The distributions in respect of the Liquidating Plans also settled substantially all amounts due between KACC and the creditors of the Liquidating Subsidiaries pursuant to the Intercompany Settlement Agreement (the “Intercompany Agreement”) that went into affect in February 2005 other than certain payments of alternative minimum tax paid by the Company that it expects to recoup from the liquidating trust for the KAAC and KFC joint plan of liquidation (the “KAAC/KFC Plan”) during the second half of 2006 in connection with a 2005 tax return (see Note 8 of Kaiser’s Consolidated Financial Statements). The Intercompany Agreement also resolved substantially all pre- and post-petition intercompany claims among the Debtors.
KBC is being dealt with in the KACC plan of reorganization as more fully discussed below.
Entities Containing the Fabricated Products and Certain Other Operations.  Under the Code, claims of individual creditors must generally be satisfied from the assets of the entity against which that creditor has a lawful claim. The claims against the entities containing the Fabricated products and certain other operations will have to be resolved from the available assets of KACC, KACOCL, and Bellwood, which generally include the fabricated products plants and their working capital, the interests in and related to Anglesey Aluminium Limited (“Anglesey”) and proceeds to be received by such entities from the Liquidating Subsidiaries under the Intercompany Agreement. Sixteen of the Reorganizing Debtors currently believehave no material ongoing activities or operations and have no material assets or liabilities other than intercompany claims (which were resolved pursuant to the Intercompany Agreement). The Company has previously disclosed that it believed that it is likely that theirmost of these entities will ultimately be merged out of existence or dissolved in some manner.
In June 2005, KAC, KACC, Bellwood, KACOCL and 17 of KACC’s subsidiaries (i.e., the Reorganizing Debtors) filed a plan of reorganization and related disclosure statement with the Court. Following an interim filing in August 2005, in September 2005, the Reorganizing Debtors filed amended plans of reorganization (as modified, the “Kaiser Aluminum Amended Plan”) and related amended disclosure statements (the “Kaiser Aluminum Amended Disclosure Statement”) with the Court. In December 2005, with the consent of creditors and the Court, KBC was added to the Kaiser Aluminum Amended Plan.
The Kaiser Aluminum Amended Plan, in general (subject to the further conditions precedent as outlined below), resolves substantially all pre-Filing Date liabilities of the Remaining Debtors under a single joint plan of reorganization. In summary, the Kaiser Aluminum Amended Plan provides for the following principal elements:
(a) All of the equity interests of existing stockholders of the Company would be cancelled without consideration.
(b) All post-petition and secured claims would either be assumed by the emerging entity or paid at emergence (see “Exit Cost” discussion below).
(c) Pursuant to agreements reached with salaried and hourly retirees in early 2004, in consideration for the agreed cancellation of the retiree medical plan, as more fully discussed in Note 8, KACC is making certain fixed monthly payments into Voluntary Employee Beneficiary Associations (“VEBAs”) until emergence and has agreed thereafter to make certain variable annual VEBA contributions depending on the emerging entity’s operating results and financial liquidity. In addition, upon emergence the VEBAs are entitled to receive a contribution of 66.9% of the new common stock of the emerged entity.
(d) The PBGC will receive a cash payment of $2.5 and 10.8% of the new common stock of the emerged entity in respect of its claims against KACOCL. In addition, as described in (f) below, the PBGC will receive shares of new common stock based on its direct claims against the Remaining Debtors (other than KACOCL) and its participation, indirectly through the KAAC/KFC Plan in claims of KFC against KACC , which the Company currently estimates will result in the PBGC receiving an additional 5.4% of the new common stock of the emerged entity (bringing the PBGC’s total ownership percentage of the new entity to approximately 16.2%). The $2.5 cash payment discussed above is in addition to the cash amounts the Company has already


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paid to the PBGC (see Note 9 of Notes to Kaiser’s Consolidated Financial Statements) and that the PBGC has received and will receive from the Liquidating Subsidiaries under the Liquidating Plans.
(e) Pursuant to an agreement reached in early 2005, all pending and future asbestos-related personal injury claims, all pending and future silica and coal tar pitch volatiles personal injury claims and all hearing loss claims would be resolved through the formation of one or more trusts to which all such claims would be directed by channeling injunctions that would permanently remove all liability for such claims from the Debtors. The trusts would be funded pursuant to statutory requirements and agreements with representatives of the affected parties, using (i) the Debtors’ insurance assets, (ii) $13.0 in cash from KACC, (iii) 100% of the equity in a KACC subsidiary whose sole asset will be founda piece of real property that produces modest rental income, and (iv) the new common stock of the emerged entity to be issued as per (f) below in respect of approximately $830.0 of intercompany claims of KFC against KACC that are to be assigned to the trust, which the Company currently estimates will entitle the trusts to receive approximately 6.4% of the new common stock of the emerged entity.
(f) Other pre-petition general unsecured claims against the Remaining Debtors (other than KACOCL) are entitled to receive approximately 22.3% of the new common stock of the emerging entity in the Casesproportion that their allowed claim bears to exceed the fair valuetotal amount of allowed claims. Claims that are expected to be within this group include (i) any claims of the Senior Notes, the Sub Notes and PBGC (other than the PBGC’s claim against KACOCL), (ii) the approximate $830.0 of intercompany claims that will be assigned to the personal injury trust(s) referred to in (e) above, and (iii) all unsecured trade and other general unsecured claims, including approximately $276.0 of intercompany claims of KFC against KACC. However, holders of general unsecured claims not exceeding a specified small amount will receive a cash payment equal to approximately 2.9% of their assets. Therefore,agreed claim value in lieu of new common stock. In accordance with the contractual subordination provisions of the indenture governing the Sub Notes and terms of the settlement between the holders of the Senior Notes and the holders of the Revenue Bonds, the new common stock or cash that would otherwise be distributed to the holders of the Sub Notes in respect of their claims against the Debtors currently believewould instead be distributed to holders of the Senior Notes and the Revenue Bonds on a pro rata basis based on the relative allowed amounts of their claims.
The Kaiser Aluminum Amended Plan was accepted by all classes of creditors entitled to vote on it and the Kaiser Aluminum Amended Plan was confirmed by the Court on February 6, 2006. The confirmation order remains subject to motions for review and appeals filed by certain of KACC’s insurers and must still be affirmed by the United States District Court Other significant conditions to emergence include completion of the Company’s exit financing, listing of the new common stock on the NASDAQ stock market and formation of certain trusts for the benefit of different groups of torts claimants. As provided in Kaiser Aluminum Amended Plan, once the Court’s confirmation order is adopted or affirmed by the United States District Court, even if the affirmation order is appealed, the Company can proceed to emerge if the United States District Court does not stay its order adopting or affirming the confirmation order and the key constituents in the Chapter 11 proceedings agree. Assuming the United States District Court adopts or affirms the confirmation order, the Company believes that it is likelypossible that pre-Filing Dateit will emerge before May 11, 2006. No assurances can be given that the Court’s confirmation order will ultimately be adopted or affirmed by the United States District Court or that the transactions contemplated by the Kaiser Aluminum Amended Plan will ultimately be consummated.
At emergence from Chapter 11, the Reorganizing Debtors will have to pay or otherwise provide for a material amount of claims. Such claims include accrued but unpaid professional fees, priority pension, tax and environmental claims, secured claims, and certain post-petition obligations (collectively, “Exit Costs”). The Company currently estimates that its Exit Costs will be paid at less than 100%in the range of their face value$45.0 to $60.0. The Company currently expects to fund such Exit Costs using existing cash resources and borrowing availability under an exit financing facility that would replace the equitycurrent Post-Petition Credit Agreement (see Note 7 of Notes to Kaiser’s Consolidated Financial Statements). If funding from existing cash resources and borrowing availability under an exit financing facility are not sufficient to pay or otherwise provide for all Exit Costs, the Company's stockholdersCompany and KACC will not be able to emerge from Chapter 11 unless and until sufficient funding can be obtained. Management believes it will be dilutedable to successfully resolve any issues that may arise in respect of an exit financing facility or cancelled. Because of such possibility, the value of the Common Stock is speculative and any investmentbe able to negotiate a reasonable alternative. However, no assurance can be given in the Common Stock would pose a high degree of risk. For additional information on the reorganization proceedings, see Note 1 of Kaiser's Consolidated Financial Statements. 2. BASIS OF PRESENTATION this regard.


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2.  Basis of Presentation
The Company is a holding company and conducts its operations through its wholly owned subsidiary, KACC, which is reported herein using the equity method of accounting. The accompanying parent company condensed financial statements of the Company should be read in conjunction with Kaiser's 2002Kaiser’s 2005 Consolidated Financial Statements.
The accompanying parent company condensed financial statements have been prepared on a "going concern"“going concern” basis which contemplates the realization of assets and the liquidation of liabilities in the ordinary course of business; however, as a result of the commencement of the Cases, such realization of assets and liquidation of liabilities are subject to a significant number of uncertainties. Specifically, the condensed financial statements do not present: (a) the realizable value of assets on a liquidation basis or the availability of such assets to satisfy liability, (b) the amount which will ultimately be paid to settle liabilities and contingencies which may be allowed in the Cases, or (c) the effect of any changes which may be made in connection with the Debtors'Debtors’ capitalizations or operations as a result of a plan of reorganization. Because of the ongoing nature of the Cases, the parent company condensed financial statements are subject to material uncertainties. 3. INTERCOMPANY NOTE PAYABLE
3.  Intercompany Note Payable
The Intercompany Note to KACC, as amended, providesprovided for a fixed interest rate of 6 5/8%5/8% and matureswas to mature on December 21, 2020. However, since the Intercompany Note iswas unsecured, the accrual of interest was discontinued as ofon the Filing Date. The payment of the Intercompany Note and accrued interest which arewere liabilities subject to compromise, will bewere resolved in connection with the Cases. 4. RESTRICTED NET ASSETS Under the terms of the Intercompany Agreement (see Note 1), intercompany amounts due from the Company to KACC at February 28, 2005 of $2,197.2, including the Intercompany Note and accrued interest of $2,191.7, were released. The release has been reflected as a credit to Additional Capital for the year ended December 31, 2005.
4.  Restricted Net Assets
The obligations of KACC in respect of the credit facilities under the DIP Facility are guaranteed by the Company and certain significant subsidiaries of KACC. See Note 7 of Notes to Kaiser'sKaiser’s Consolidated Financial Statements.


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SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
KAISER ALUMINUM CORPORATION Date: March 28, 2003 By /s/
By: /s/  Jack A. Hockema
Jack A. Hockema Jack A. Hockema
President and Chief Executive Officer
Date: March 30, 2006
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the registrant and in the capacities and on the dates indicated. Date: March 28, 2003 /s/ Jack A. Hockema Jack A. Hockema
/s/  Jack A. Hockema
Jack A. Hockema
President, Chief Executive Officer and Director (Principal Executive Officer) Date: March 28, 2003 /s/ John T. La Duc John T. La Duc Executive Vice President and Chief Financial Officer (Principal Financial Officer) Date: March 28, 2003 /s/ Daniel D. Maddox Daniel D. Maddox Vice President and Controller (Principal Accounting Officer) Date: March 28, 2003 /s/ George T. Haymaker, Jr. George T. Haymaker, Jr. Chairman of the Board and Director Date: March 28, 2003 /s/ Robert J. Cruikshank Robert J. Cruikshank Director Date: March 28, 2003 /s/ James T. Hackett James T. Hackett Director Date: March 28, 2003 /s/ Charles E. Hurwitz Charles E. Hurwitz Director Date: March 28, 2003 /s/ Ezra G. Levin Ezra G. Levin Director Date: March 28, 2003 /s/ John D. Roach John D. Roach Director CERTIFICATIONS I, Jack A. Hockema, certify that: 1. I have reviewed this annual report on Form 10-K of Kaiser Aluminum Corporation; 2. Based on my knowledge, this annual report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this annual report; 3. Based on my knowledge, the financial statements, and other financial information included in this annual report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this annual report; 4. The registrant's other certifying officers and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-14 and 15d-14) for the registrant and have: a) designed such disclosure controls and procedures to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this annual report is being prepared; b) evaluated the effectiveness of the registrant's disclosure controls and procedures as of a date within 90 days prior to the filing date of this annual report (the "Evaluation Date"); and c) presented in this annual report our conclusions about the effectiveness of the disclosure controls and procedures based on our evaluation as of the Evaluation Date; 5. The registrant's other certifying officers and I have disclosed, based on our most recent evaluation, to the registrant's auditors and the audit committee of registrant's board of directors (or persons performing the equivalent function): a) all significant deficiencies in the design or operation of internal controls which could adversely affect the registrant's ability to record, process, summarize and report financial data and have identified for the registrant's auditors any material weaknesses in internal controls; and b) any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal controls; and 6. The registrant's other certifying officers and I have indicated in this annual report whether or not there were significant changes in internal controls or in other factors that could significantly affect internal controls subsequent to the date of our most recent evaluation, including any corrective actions with regard to significant deficiencies and material weaknesses. Date: March 28, 2003 /s/ Jack A. Hockema Jack A. Hockema Chief Executive Officer I, John T. La Duc, certify that: 1. I have reviewed this annual report on Form 10-K of Kaiser Aluminum Corporation; 2. Based on my knowledge, this annual report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this annual report; 3. Based on my knowledge, the financial statements, and other financial information included in this annual report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this annual report; 4. The registrant's other certifying officers and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13 a- 14 and 15d-14) for the registrant and have: a) designed such disclosure controls and procedures to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this annual report is being prepared; b) evaluated the effectiveness of the registrant's disclosure controls and procedures as of a date within 90 days prior to the filing date of this annual report (the "Evaluation Date"); and c) presented in this annual report our conclusions about the effectiveness of the disclosure controls and procedures based on our evaluation as of the Evaluation Date; 5. The registrant's other certifying officers and I have disclosed, based on our most recent evaluation, to the registrant's auditors and the audit committee of registrant's board of directors (or persons performing the equivalent function): a) all significant deficiencies in the design or operation of internal controls which could adversely affect the registrant's ability to record, process, summarize and report financial data and have identified for the registrant's auditors any material weaknesses in internal controls; and b) any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal controls; and 6. The registrant's other certifying officers and I have indicated in this annual report whether or not there were significant changes in internal controls or in other factors that could significantly affect internal controls subsequent to the date of our most recent evaluation, including any corrective actions with regard to significant deficiencies and material weaknesses. Date: March 28, 2003 /s/ John T. La Duc John T. La Duc Chief Financial Officer and Director (Principal Executive Officer)
Date: March 30, 2006
/s/  Daniel D. Maddox
Daniel D. Maddox
Vice President and Controller
(Principal Financial Officer)
Date: March 30, 2006
/s/  George T. Haymaker Jr.
George T. Haymaker, Jr.
Chairman of the Board and Director
Date: March 30, 2006
/s/  Robert J. Cruikshank
Robert J. Cruikshank
Director
Date: March 30, 2006
/s/  Charles E. Hurwitz
Charles E. Hurwitz
Director
Date: March 30, 2006
/s/  Ezra G. Levin
Ezra G. Levin
Director
Date: March 30, 2006
/s/  John D. Roach
John D. Roach
Director
Date: March 30, 2006


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INDEX OF EXHIBITS Exhibit Number Description 3.1 Restated Certificate of Incorporation of Kaiser Aluminum Corporation ("KAC"), dated February 18, 2000 (incorporated by reference to Exhibit 3.1 to the Report on Form 10-K for the period ended December 31, 1999, filed by KAC, File No. 1-9447). 3.2 Certificate of Retirement of KAC, dated October 24, 1995 (incorporated by reference to Exhibit 3.2 to the Report on Form 10-K for the period ended December 31, 1995, filed by KAC, File No. 1-9447). 3.3 Certificate of Retirement of KAC, dated February 12, 1998 (incorporated by reference to Exhibit 3.3 to the Report on Form 10-K for the period ended December 31, 1997, filed by KAC, File No. 1-9447). 3.4 Certificate of Elimination of KAC, dated July 1, 1998 (incorporated by reference to Exhibit 3.4 to the Report on Form 10-Q for the quarterly period ended June 30, 1999, filed by KAC, File No. 1-9447). 3.5 Certificate of Amendment of the Restated Certificate of Incorporation of KAC, dated January 10, 2000 (incorporated by reference to Exhibit 3.5 to the Report on Form 10-K for the period ended December 31, 1999, filed by KAC, File No. 1-9447). 3.6 Amended and Restated By-Laws of KAC, dated October 1, 1997 (incorporated by reference to Exhibit 3.3 to the Report on Form 10-Q for the quarterly period ended September 30, 1997, filed by KAC, File No. 1-9447). 4.1 Indenture, dated as of February 1, 1993, among Kaiser Aluminum & Chemical Corporation ("KACC"), as Issuer, Kaiser Alumina Australia Corporation, Alpart Jamaica Inc., and Kaiser Jamaica Corporation, as Subsidiary Guarantors, and The First National Bank of Boston, as Trustee, regarding KACC's 12 3/4% Senior Subordinated Notes Due 2003 (incorporated by reference to Exhibit 4.1 to the Report on Form 10-K for the period ended December 31, 1992, filed by KACC, File No. 1-3605). 4.2 First Supplemental Indenture, dated as of May 1, 1993, to the Indenture, dated as of February 1, 1993 (incorporated by reference to Exhibit 4.2 to the Report on Form 10-Q for the quarterly period ended June 30, 1993, filed by KACC, File No. 1-3605). 4.3 Second Supplemental Indenture, dated as of February 1, 1996, to the Indenture, dated as of February 1, 1993 (incorporated by reference to Exhibit 4.3 to the Report on Form 10-K for the period ended December 31, 1995, filed by KAC, File No. 1-9447). 4.4 Third Supplemental Indenture, dated as of July 15, 1997, to the Indenture, dated as of February 1, 1993 (incorporated by reference to Exhibit 4.1 to the Report on Form 10-Q for the quarterly period ended June 30, 1997, filed by KAC, File No. 1-9447). 4.5 Fourth Supplemental Indenture, dated as of March 31, 1999, to the Indenture, dated as of February 1, 1993, (incorporated by reference to Exhibit 4.1 to the Report on Form 10-Q for the quarterly period ended March 31, 1999, filed by KAC, File No. 1-9447). 4.6 Indenture, dated as of February 17, 1994, among KACC, as Issuer, Kaiser Alumina Australia Corporation, Alpart Jamaica Inc., Kaiser Jamaica Corporation, and Kaiser Finance Corporation, as Subsidiary Guarantors, and First Trust National Association, as Trustee, regarding KACC's 9 7/8% Senior Notes Due 2002 (incorporated by reference to Exhibit 4.3 to the Report on Form 10-K for the period ended December 31, 1993, filed by KAC, File No. 1-9447). 4.7 First Supplemental Indenture, dated as of February 1, 1996, to the Indenture, dated as of February 17, 1994 (incorporated by reference to Exhibit 4.5 to the Report on Form 10-K for the period ended December 31, 1995, filed by KAC, File No. 1-9447). 4.8 Second Supplemental Indenture, dated as of July 15, 1997, to the Indenture, dated as of February 17, 1994 (incorporated by reference to Exhibit 4.2 to the Report on Form 10-Q for the quarterly period ended June 30, 1997, filed by KAC, File No. 1-9447). 4.9 Third Supplemental Indenture, dated as of March 31, 1999, to the Indenture, dated as of February 17, 1994 (incorporated by reference to Exhibit 4.2 to the Report on Form 10-Q for the quarterly period ended March 31, 1999, filed by KAC, File No. 1-9447). 4.10 Indenture, dated as of October 23, 1996, among KACC, as Issuer, Kaiser Alumina Australia Corporation, Alpart Jamaica Inc., Kaiser Jamaica Corporation, Kaiser Finance Corporation, Kaiser Micromill Holdings, LLC, Kaiser Sierra Micromills, LLC, Kaiser Texas Micromill Holdings, LLC and Kaiser Texas Sierra Micromills, LLC, as Subsidiary Guarantors, and First Trust National Association, as Trustee, regarding KACC's 10 7/8% Series B Senior Notes Due 2006 (incorporated by reference to Exhibit 4.2 to the Report on Form 10-Q for the quarterly period ended September 30, 1996, filed by KAC, File No. 1-9447). 4.11 First Supplemental Indenture, dated as of July 15, 1997, to the Indenture, dated as of October 23, 1996 (incorporated by reference to Exhibit 4.3 to the Report on Form 10-Q for the quarterly period ended June 30, 1997, filed by KAC, File No. 1-9447). 4.12 Second Supplemental Indenture, dated as of March 31, 1999, to the Indenture, dated as of October 23, 1996 (incorporated by reference to Exhibit 4.3 to the Report on Form 10-Q for the quarterly period ended March 31, 1999, filed by KAC, File No. 1-9447). 4.13 Indenture, dated as of December 23, 1996, among KACC, as Issuer, Kaiser Alumina Australia Corporation, Alpart Jamaica Inc., Kaiser Jamaica Corporation, Kaiser Finance Corporation, Kaiser Micromill Holdings, LLC, Kaiser Sierra Micromills, LLC, Kaiser Texas Micromill Holdings, LLC, and Kaiser Texas Sierra Micromills, LLC, as Subsidiary Guarantors, and First Trust National Association, as Trustee, regarding KACC's 10 7/8% Series D Senior Notes due 2006 (incorporated by reference to Exhibit 4.4 to the Registration Statement on Form S-4, dated January 2, 1997, filed by KACC, Registration No. 333-19143). 4.14 First Supplemental Indenture, dated as of July 15, 1997, to the Indenture, dated as of December 23, 1996 (incorporated by reference to Exhibit 4.4 to the Report on Form 10-Q for the quarterly period ended June 30, 1997, filed by KAC, File No. 1-9447). 4.15 Second Supplemental Indenture, dated as of March 31, 1999, to the Indenture, dated as of December 23, 1996 (incorporated by reference to Exhibit 4.4 to the Report on Form 10-Q for the quarterly period ended March 31, 1999, filed by KAC, File No. 1-9447). 4.16 Post-Petition Credit Agreement, dated as of February 12, 2002, among KACC, KAC, certain financial institutions and Bank of America, N.A., as Agent (incorporated by reference to Exhibit 4.44 to the Report on Form 10-K for the year ended December 31, 2001, filed by KAC, File No. 1-9447). 4.17 First Amendment to Post-Petition Credit Agreement and Post-Petition Pledge and Security Agreement and Consent of Guarantors, dated as of March 21, 2002, amending the Post-Petition Credit Agreement dated as of February 12, 2002, among KACC, KAC, certain financial institutions and Bank of America, N.A., as Agent, and amending a Post-Petition Pledge and Security Agreement dated as of February 12, 2002, among KACC, KAC, certain subsidiaries of KAC and KACC, and Bank of America, N.A., as Agent (incorporated by reference to Exhibit 4.45 to the Report on Form 10-K for the year ended December 31, 2001, filed by KAC, File No. 1-9447). 4.18 Second Amendment to Post-Petition Credit Agreement and Consent of Guarantors, dated as of March 21, 2002, amending the Post-Petition Credit Agreement dated as of February 12, 2002, among KACC, KAC, certain financial institutions and Bank of America, N.A., as Agent (incorporated by reference to Exhibit 4.46 to the Report on Form 10-K for the year ended December 31, 2001, filed by KAC, File No. 1-9447). *4.19 Third Amendment to Post-Petition Credit Agreement, Second Amendment to Post-Petition Pledge and Security Agreement and Consent of Guarantors, dated as of December 19, 2002, amending the Post-Petition Credit Agreement dated as of February 12, 2002, among KACC, KAC, certain financial institutions and Bank of America, N.A., as Agent. *4.20 Fourth Amendment to Post-Petition Credit Agreement and Consent of Guarantors, dated as of March 17, 2003, amending the Post-Petition Credit Agreement dated as of February 12, 2002, among KACC, KAC, certain financial institutions and Bank of America, N.A., as Agent. *4.21 Waiver and Consent with Respect to Post-Petition Credit Agreement, dated October 9, 2002, among KAC, KACC, the financial institutions party to the Post-Petition Credit Agreement, dated as of February 12, 2002, as amended, and Bank of America, N.A., as Agent. *4.22 Second Waiver and Consent with respect to Post-Petition Credit Agreement, dated January 13, 2003, among KACC, KACC, the financial institutions party to the Post-Petition Credit Agreement, dated as of February 12, 2002, as amended, and Bank of America, N.A., as Agent. 4.23 Intercompany Note between KAC and KACC (incorporated by reference to Exhibit 10.10 to the Report on Form 10-K for the period ended December 31, 1996, filed by MAXXAM Inc. ("MAXXAM"), File No. 1-3924). 4.24 Confirmation of Amendment of Non-Negotiable Intercompany Note, dated as of October 6, 1993, between KAC and KACC (incorporated by reference to Exhibit 10.11 to the Report on Form 10-K for the period ended December 31, 1996, filed by MAXXAM, File No. 1-3924). 4.25 Amendment to Non-Negotiable Intercompany Note, dated as of December 11, 2000, between KAC and KACC (incorporated by reference to Exhibit 4.41 to the Report on Form 10-K for the period ended December 31, 2000, filed by KAC, File No. 1-9447). 4.26 Senior Subordinated Intercompany Note between KAC and KACC dated February 15, 1994 (incorporated by reference to Exhibit 4.22 to the Report on Form 10-K for the period ended December 31, 1993, filed by KAC, File No. 1-9447). 4.27 Senior Subordinated Intercompany Note between KAC and KACC dated March 17, 1994 (incorporated by reference to Exhibit 4.23 to the Report on Form 10-K for the period ended December 31, 1993, filed by KAC, File No. 1-9447). KAC has not filed certain long-term debt instruments not being registered with the Securities and Exchange Commission where the total amount of indebtedness authorized under any such instrument does not exceed 10% of the total assets of KAC and its subsidiaries on a consolidated basis. KAC agrees and undertakes to furnish a copy of any such instrument to the Securities and Exchange Commission upon its request. 10.1 Form of indemnification agreement with officers and directors (incorporated by reference to Exhibit (10)(b) to the Registration Statement of KAC on Form S-4, File No. 33-12836). 10.2 Tax Allocation Agreement, dated as of December 21, 1989, between MAXXAM and KACC (incorporated by reference to Exhibit 10.21 to Amendment No. 6 to the Registration Statement on Form S-1, dated December 14, 1989, filed by KACC, Registration No. 33-30645). 10.3 Amendment of Tax Allocation Agreement, dated as of March 12, 2001, between MAXXAM and KACC, amending the Tax Allocation Agreement dated as of December 21, 1989 (incorporated by reference to Exhibit 10.3 to the Report on Form 10-K for the period ended December 31, 2000, filed by KAC, File No. 1-9447). 10.4 Tax Allocation Agreement, dated as of February 26, 1991, between KAC and MAXXAM (incorporated by reference to Exhibit 10.23 to Amendment No. 2 to the Registration Statement on Form S-1, dated June 11, 1991, filed by KAC, Registration No. 33-37895). 10.5 Tax Allocation Agreement, dated as of June 30, 1993, between KACC and KAC (incorporated by reference to Exhibit 10.3 to the Report on Form 10-Q for the quarterly period ended June 30, 1993, filed by KACC, File No. 1-3605). Executive Compensation Plans and Arrangements [Exhibits 10.6 - 10.33, inclusive] 10.6 Kaiser 1993 Omnibus Stock Incentive Plan (incorporated by reference to Exhibit 10.1 to the Report on Form 10-Q for the quarterly period ended June 30, 1993, filed by KACC, File No. 1-3605). 10.7 Kaiser 1997 Omnibus Stock Incentive Plan (incorporated by reference to Appendix A to the Proxy Statement, dated April 29, 1997, filed by KAC, File No. 1-9447). 10.8 Employment Agreement between KACC and John T. La Duc made effective for the period from January 1, 1998, to December 31, 2002 (incorporated by reference to Exhibit 10.5 to the Report on Form 10-Q for the quarterly period ended September 30, 1998, filed by KAC, File No. 1-9447). 10.9 Time-Based Stock Option Grant pursuant to the Kaiser 1997 Omnibus Stock Incentive Plan to John T. La Duc, effective July 10, 1998 (incorporated by reference to Exhibit 10.6 to the Report on Form 10-Q for the quarterly period ended September 30, 1998, filed by KAC, File No. 1-9447). 10.10 Chief Executive Officer Agreement made and entered into as of October 11, 2001, by and between KACC and Jack A. Hockema (incorporated by reference to Exhibit 10.24 to the Report on Form 10-K for the period ended December 31, 2001, filed by KAC, File No. 1-9447). 10.11 Non-Executive Chairman of the Boards Agreement, dated October 11, 2001, among KAC, KACC and George T. Haymaker, Jr. (incorporated by reference to Exhibit 10.25 to the Report on Form 10-K for the period ended December 31, 2001, filed by KAC, File No. 1-9447). *10.12 Non-Executive Chairman of the Boards Agreement, dated November 4, 2002, among KAC, KACC and George T. Haymaker, Jr. *10.13 Employment Agreement, dated October 1, 2001, between KACC and Edward F. Houff. 10.14 Description of compensation arrangements among KACC, KAC, and Jack A. Hockema (incorporated by reference to Exhibit 10.27 to the Report on Form 10-K for the period ended December 31, 1999, filed by KAC, File No. 1-9447). 10.15 Stock Option Grant pursuant to the Kaiser 1997 Omnibus Stock Incentive Plan to Jack A. Hockema (incorporated by reference to Exhibit 10.1 to the Report on Form 10-Q for the quarterly period ended September 30, 2000, filed by KAC, File No. 1-9447). 10.16 Form of letter agreement with persons granted stock options under the Kaiser 1993 Omnibus Stock Incentive Plan to acquire shares of KAC Common Stock (incorporated by reference to Exhibit 10.18 to the Report on Form 10-K for the period ended December 31, 1994, filed by KAC, File No. 1-9447). 10.17 Form of Enhanced Severance Agreement between KACC and key executive personnel (incorporated by reference to Exhibit 10.3 to the Report on Form 10-Q for the quarterly period ended September 30, 2000, filed by KAC, File No. 1-9447). 10.18 Form of Deferred Fee Agreement between KAC, KACC, and directors of KAC and KACC (incorporated by reference to Exhibit 10 to the Report on Form 10-Q for the quarterly period ended March 31, 1998, filed by KAC, File No. 1-9447). 10.19 Form of Non-Employee Director Stock Option Grant for options issued commencing January 1, 2001 under the 1997 Kaiser Omnibus Stock Incentive Plan (incorporated by reference to Exhibit 10.1 to the Report on Form 10-Q for the quarterly period ended June 30, 2001, filed by KAC, File No. 1-9447). 10.20 Form of Stock Option Grant for options issued commencing January 1, 2001 under the 1997 Kaiser Omnibus Stock Incentive Plan (incorporated by reference to Exhibit 10.2 to the Report on Form 10-Q for the quarterly period ended June 30, 2001, filed by KAC, File No. 1-9447). 10.21 Form of Restricted Stock Agreement for restricted shares issued commencing January 1, 2001 under the 1997 Kaiser Omnibus Stock Incentive Plan (incorporated by reference to Exhibit 10.3 to the Report on Form 10-Q for the quarterly period ended June 30, 2001, filed by KAC, File No. 1-9447). 10.22 The Kaiser Aluminum & Chemical Corporation Retention Plan, dated January 15, 2002 (the "January 2002 Retention Plan") (incorporated by reference to Exhibit 10.35 to the Report on Form 10-K for the year ended December 31, 2001, filed by KAC, File No. 1-9447). 10.23 Form of Retention Agreement for the Kaiser Aluminum & Chemical Corporation Retention Plan (incorporated by reference to Exhibit 10.36 to the Report on Form 10-K for the year ended December 31, 2001, filed by KAC, File No. 1-9447). 10.24 Retention Agreement for the January 2002 Retention Plan, dated January 15, 2002, between KACC and Joseph A. Bonn (incorporated by reference to Exhibit 10.37 to the Report on Form 10-K for the year ended December 31, 2001, filed by KAC, File No. 1-9447). 10.25 Retention Agreement for the January 2002 Retention Plan, dated January 15, 2002, between KACC and John T. La Duc (incorporated by reference to Exhibit 10.38 to the Report on Form 10-K for the year ended December 31, 2001, filed by KAC, File No. 1-9447). *10.26 The Kaiser Aluminum & Chemical Corporation Key Employee Retention Plan (effective September 3, 2002). *10.27 Form of Retention Agreement for the Kaiser Aluminum & Chemical Corporation Key Employee Retention Plan (effective September 3, 2002) for Jack A. Hockema, Edward F. Houff, Harvey L. Perry and one other Executive Officer. *10.28 Form of Retention Agreement for the Kaiser Aluminum & Chemical Corporation Key Employee Retention Plan (effective September 3, 2002) for Joseph A. Bonn and John T. La Duc. *10.29 Form of Retention Agreement for the Kaiser Aluminum & Chemical Corporation Key Employee Retention Plan (effective September 3, 2002) for Certain Executive Officers. *10.30 Kaiser Aluminum & Chemical Corporation Severance Plan (effective September 3, 2002). *10.31 Form of Severance Agreement for the Kaiser Aluminum & Chemical Corporation Severance Plan (effective September 3, 2002) for Jack A. Hockema, Edward F. Houff, Harvey L. Perry and Certain Other Executive Officers. *10.32 Form of Kaiser Aluminum & Chemical Corporation Change in Control Severance Agreement for Jack A. Hockema, Edward F. Houff and one other Executive Officer. *10.33 Form of Kaiser Aluminum & Chemical Corporation Change in Control Severance Agreement for Harvey L. Perry and Certain Other Executive Officers. *21 Significant Subsidiaries of KAC. *23.1 Independent Auditors' Consent. *23.2 Consent of Wharton Levin Ehrmantraut & Klein, P.A. *23.3 Consent of Heller Ehrman White & McAuliffe LLP. *99.1 Confirmation of Jack A. Hockema pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. *99.2 Confirmation of John T. La Duc pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. - ------------------- * Filed herewith Principal Arizona Domestic Chandler Operations Engineered Products and California ---------- Administrative Laguna Niguel Offices Administrative Offices (Partial List) Los Angeles (City of Commerce) Engineered Products Louisiana Baton Rouge Alumina Business Unit Offices Gramercy Alumina Michigan Detroit (Southfield) Automotive Product Development and Sales Ohio Newark Engineered Products Oklahoma Tulsa Engineered Products South Carolina Greenwood Engineered Products Tennessee Jackson Engineered Products Texas Houston Corporate Headquarters Sherman Engineered Products Virginia Richmond Engineered Products Washington Mead Primary Aluminum Richland Engineered Products Trentwood Flat-Rolled Products Principal Australia Worldwide Queensland Alumina Limited (20%) Operations Alumina (Partial List) Canada Kaiser Aluminum & Chemical of Canada Limited (100%) Engineered Products Ghana Volta Aluminium Company Limited (90%) Primary Aluminum Jamaica Alumina Partners of Jamaica (65%) Bauxite, Alumina Kaiser Jamaica Bauxite Company (49%) Bauxite Wales, United Kingdom Anglesey Aluminium Limited (49%) Primary Aluminum
     
Exhibit
  
Number
 
Description
 
 2.1 Purchase Agreement, dated as of June 8, 2004, among Kaiser Aluminum & Chemical Corporation (‘‘KACC”), Kaiser Aluminium International, Inc., Kaiser Bauxite Company (‘‘KBC”), Kaiser Jamaica Corporation and Alpart Jamaica Inc. and Quality Incorporations I Limited (incorporated by reference to Exhibit 2.1 to the Report onForm 8-K, dated as of July 1, 2004, filed by Kaiser Aluminum Corporation (‘KAC”), File No. 1-9447).
     
   
 2.2 Purchase Agreement, dated as of May 17, 2004, among KACC, KBC, Gramercy Alumina LLC and St. Ann Bauxite Limited (incorporated by reference to Exhibit 2.1 to the Report onForm 8-K, dated as of October 1, 2004, filed by KAC, File No. 1-9447).
     
   
 2.3 Purchase Agreement, dated as of October 29, 2004, between KACC, and the Government of Ghana (incorporated by reference to Exhibit 2.1 to the Report onForm 8-K, dated as of October 29, 2004, filed by KAC, File No. 1-9447).
     
   
 2.4 Purchase Agreement, dated as of September 22, 2004, between KACC, Kaiser Alumina Australia Corporation (‘‘KAAC”) and Comalco Aluminium Limited (incorporated by reference to Exhibit 2.3 to the Report onForm 10-Q for the quarterly period ended September 30, 2004, filed by KAC, File No. 1-9447).
     
   
 2.5 Agreement to Submit Qualified Bid for QAL, dated as of September 22, 2004, between KACC, KAAC and Glencore AG (incorporated by reference to Exhibit 2.4 to the Report onForm 10-Q for the quarterly period ended September 30, 2004, filed by KAC, File No. 1-9447).
     
   
 2.6 Purchase Agreement, dated as of October 28, 2004, among KACC, KAAC and Alumina & Bauxite Company Ltd. (incorporated by reference to Exhibit 2.5 to the Report onForm 10-Q for the quarterly period ended September 30, 2004, filed by KAC, File No. 1-9447).
     
   
 2.7 Third Amended Joint Plan of Liquidation for Alpart Jamaica Inc. (‘‘AJI”) and Kaiser Jamaica Corporation (‘‘KJC”), dated February 25, 2005 (incorporated by reference to Exhibit 99.1 to the Report onForm 10-K for the period ended December 31, 2004, filed by KAC, File No. 1-9447).
     
   
 2.8 Disclosure Statement Pursuant to Section 1125 of the Bankruptcy Code with Respect to the Third Amended Joint Plan of Liquidation for AJI and KJC, dated February 28, 2005 (incorporated by reference to Exhibit 99.2 to the Report onForm 10-K for the period ended December 31, 2004, filed by KAC, File No. 1-9447).
     
   
 2.9 Modification to the Third Amended Joint Plan of Liquidation for AJI and KJC, dated April 7, 2005 (incorporated by reference to Exhibit 2.2 to the ReportForm 8-K dated December 19, 2005, filed by KAC, File No. 1-9447).
     
   
 2.10 Second Modification to the Third Amended Joint Plan of Liquidation for AJI and KJC, dated November 22, 2005 (incorporated by reference to Exhibit 2.3 to the ReportForm 8-K dated December 19, 2005, filed by KAC, File No. 1-9447).
     
   
 2.11 Third Modification to the Third Amended Joint Plan of Liquidation for AJI and KJC, dated December 19, 2005 (incorporated by reference to Exhibit 2.4 to the ReportForm 8-K dated December 19, 2005, filed by KAC, File No. 1-9447).
     
   
 2.12 Third Amended Joint Plan of Liquidation for KAAC and Kaiser Finance Corporation (‘‘KFC”), dated February 25, 2005 (incorporated by reference to Exhibit 99.3 to the Report onForm 10-K for the period ended December 31, 2004, filed by KAC, File No. 1-9447).
     
   
 2.13 Disclosure Statement Pursuant to Section 1125 of the Bankruptcy Code with respect to the Third Amended Joint Plan of Liquidation for KAAC and KFC, dated February 28, 2005 (incorporated by reference to Exhibit 99.4 to the Report onForm 10-K for the period ended December 31, 2004, filed by KAC, File No. 1-9447).
     
   
 2.14 Modification to the Third Amended Joint Plan of Liquidation for KAAC and KFC, dated April 7, 2005 (incorporated by reference to Exhibit 2.6 to the Report onForm 8-K dated December 19, 2005, filed by KAC, File No. 1-9447).
     
   
 2.15 Second Modification to the Third Amended Joint Plan of Liquidation for KAAC and KFC, dated November 22, 2005 (incorporated by reference to Exhibit 2.7 to the Report onForm 8-K dated December 19, 2005, filed by KAC, File No. 1-9447).
     


136


     
Exhibit
  
Number
 
Description
 
 2.16 Third Modification to the Third Amended Joint Plan of Liquidation for KAAC and KFC, dated December 19, 2005 (incorporated by reference to Exhibit 2.8 to the Report onForm 8-K dated December 19, 2005, filed by KAC, File No. 1-9447).
     
   
 2.17 Second Amended Joint Plan of Reorganization for KAC, KACC and Certain of Their Debtor Affiliates, dated as of September 7, 2005 (incorporated by reference to Exhibit 99.2 to Report onForm 8-K, dated as of September 8, 2005, filed by KAC, File No. 1-9447)
     
   
 2.18 Disclosure Statement Pursuant to Section 1125 of the Bankruptcy Code for the Second Amended Joint Plan of Reorganization for KAC, KACC and Certain of Their Debtor Affiliates, dated as of September 7, 2005 (incorporated by reference to Exhibit 99.3 to Report onForm 8-K, dated as of September 8, 2005, filed by KAC, File No. 1-9447)
     
   
 2.19 Modification to the Second Amended Joint Plan of Reorganization for KAC, KACC and Certain of Their Affiliates Pursuant to Stipulation and Agreed Order between Insurers, Debtors, Committee and Future Representatives (incorporated by reference to Exhibit 2.2 to Report ofForm 8-K, dated as of February 1, 2006, Filed by KAC, File No. 1-9447).
     
   
 2.20 Modification to the Second Amended Joint Plan of Reorganization for KAC, KACC and Certain of Their Affiliates, dated as of November 22, 2005 (incorporated by reference to Exhibit 2.3 to Report ofForm 8-K, dated as of February 1, 2006, Filed by KAC, File No. 1-9447).
     
   
 2.21 Third Modification to the Second Amended Joint Plan of Reorganization for KAC, KACC and Certain of Their Affiliates, dated as of December 16, 2005 (incorporated by reference to Exhibit 2.3 to Report ofForm 8-K, dated as of February 1, 2006, Filed by KAC, File No. 1-9447).
     
   
 2.22 Order Confirming the Second Amended Joint Plan of Reorganization of KAC, KACC and Certain of Their Debtor Affiliates (incorporated by reference to Exhibit 2.5 to the Report ofForm 8-K, dated as of February 1, 2006, Filed by KAC, File No. 1-9447).
     
   
 3.2 Certificate of Retirement of KAC, dated October 24, 1995 (incorporated by reference to Exhibit 3.2 to the Report onForm 10-K for the period ended December 31, 1995, filed by KAC, File No. 1-9447).
     
   
 3.3 Certificate of Retirement of KAC, dated February 12, 1998 (incorporated by reference to Exhibit 3.3 to the Report onForm 10-K for the period ended December 31, 1997, filed by KAC, File No. 1-9447).
     
   
 3.4 Certificate of Elimination of KAC, dated July 1, 1998 (incorporated by reference to Exhibit 3.4 to the Report onForm 10-Q for the quarterly period ended June 30, 1999, filed by KAC, File No. 1-9447).
     
   
 3.5 Certificate of Amendment of the Restated Certificate of Incorporation of KAC, dated January 10, 2000 (incorporated by reference to Exhibit 3.5 to the Report onForm 10-K for the period ended December 31, 1999, filed by KAC, File No. 1-9447).
     
   
 3.6 Amended and Restated By-Laws of KAC, dated October 1, 1997 (incorporated by reference to Exhibit 3.3 to the Report onForm 10-Q for the quarterly period ended September 30, 1997, filed by KAC, File No. 1-9447).
     
   
 4.1 Indenture, dated as of February 1, 1993, among KACC, as Issuer, KAAC, Alpart Jamaica Inc., and Kaiser Jamaica Corporation, as Subsidiary Guarantors, and The First National Bank of Boston, as Trustee, regarding KACC’s 123/4% Senior Subordinated Notes Due 2003 (incorporated by reference to Exhibit 4.1 to the Report onForm 10-K for the period ended December 31, 1992, filed by KACC, File No. 1-3605).
     
   
 4.2 First Supplemental Indenture, dated as of May 1, 1993, to the Indenture, dated as of February 1, 1993 (incorporated by reference to Exhibit 4.2 to the Report onForm 10-Q for the quarterly period ended June 30, 1993, filed by KACC, File No. 1-3605).
     
   
 4.3 Second Supplemental Indenture, dated as of February 1, 1996, to the Indenture, dated as of February 1, 1993 (incorporated by reference to Exhibit 4.3 to the Report onForm 10-K for the period ended December 31, 1995, filed by KAC, File No. 1-9447).
     
   
 4.4 Third Supplemental Indenture, dated as of July 15, 1997, to the Indenture, dated as of February 1, 1993 (incorporated by reference to Exhibit 4.1 to the Report onForm 10-Q for the quarterly period ended June 30, 1997, filed by KAC, File No. 1-9447).
     
   
 4.5 Fourth Supplemental Indenture, dated as of March 31, 1999, to the Indenture, dated as of February 1, 1993, (incorporated by reference to Exhibit 4.1 to the Report onForm 10-Q for the quarterly period ended March 31, 1999, filed by KAC, File No. 1-9447).
     

137


     
Exhibit
  
Number
 
Description
 
 4.6 Indenture, dated as of February 17, 1994, among KACC, as Issuer, KAAC, Alpart Jamaica Inc., Kaiser Jamaica Corporation, and Kaiser Finance Corporation, as Subsidiary Guarantors, and First Trust National Association, as Trustee, regarding KACC’s 97/8% Senior Notes Due 2002 (incorporated by reference to Exhibit 4.3 to the Report onForm 10-K for the period ended December 31, 1993, filed by KAC, File No. 1-9447).
     
   
 4.7 First Supplemental Indenture, dated as of February 1, 1996, to the Indenture, dated as of February 17, 1994 (incorporated by reference to Exhibit 4.5 to the Report onForm 10-K for the period ended December 31, 1995, filed by KAC, File No. 1-9447).
     
   
 4.8 Second Supplemental Indenture, dated as of July 15, 1997, to the Indenture, dated as of February 17, 1994 (incorporated by reference to Exhibit 4.2 to the Report onForm 10-Q for the quarterly period ended June 30, 1997, filed by KAC, File No. 1-9447).
     
   
 4.9 Third Supplemental Indenture, dated as of March 31, 1999, to the Indenture, dated as of February 17, 1994 (incorporated by reference to Exhibit 4.2 to the Report onForm 10-Q for the quarterly period ended March 31, 1999, filed by KAC, File No. 1-9447).
     
   
 4.10 Indenture, dated as of October 23, 1996, among KACC, as Issuer, KAAC, Alpart Jamaica Inc., Kaiser Jamaica Corporation, Kaiser Finance Corporation, Kaiser Micromill Holdings, LLC, Kaiser Sierra Micromills, LLC, Kaiser Texas Micromill Holdings, LLC and Kaiser Texas Sierra Micromills, LLC, as Subsidiary Guarantors, and First Trust National Association, as Trustee, regarding KACC’s 107/8% Series B Senior Notes Due 2006 (incorporated by reference to Exhibit 4.2 to the Report onForm 10-Q for the quarterly period ended September 30, 1996, filed by KAC, File No. 1-9447).
     
   
 4.11 First Supplemental Indenture, dated as of July 15, 1997, to the Indenture, dated as of October 23, 1996 (incorporated by reference to Exhibit 4.3 to the Report onForm 10-Q for the quarterly period ended June 30, 1997, filed by KAC, File No. 1-9447).
     
   
 4.12 Second Supplemental Indenture, dated as of March 31, 1999, to the Indenture, dated as of October 23, 1996 (incorporated by reference to Exhibit 4.3 to the Report onForm 10-Q for the quarterly period ended March 31, 1999, filed by KAC, File No. 1-9447).
     
   
 4.13 Indenture, dated as of December 23, 1996, among KACC, as Issuer, KAAC, Alpart Jamaica Inc., Kaiser Jamaica Corporation, Kaiser Finance Corporation, Kaiser Micromill Holdings, LLC, Kaiser Sierra Micromills, LLC, Kaiser Texas Micromill Holdings, LLC, and Kaiser Texas Sierra Micromills, LLC, as Subsidiary Guarantors, and First Trust National Association, as Trustee, regarding KACC’s 107/8% Series D Senior Notes due 2006 (incorporated by reference to Exhibit 4.4 to the Registration Statement onForm S-4, dated January 2, 1997, filed by KACC, RegistrationNo. 333-19143).
     
   
 4.14 First Supplemental Indenture, dated as of July 15, 1997, to the Indenture, dated as of December 23, 1996 (incorporated by reference to Exhibit 4.4 to the Report onForm 10-Q for the quarterly period ended June 30, 1997, filed by KAC, File No. 1-9447).
     
   
 4.15 Second Supplemental Indenture, dated as of March 31, 1999, to the Indenture, dated as of December 23, 1996 (incorporated by reference to Exhibit 4.4 to the Report onForm 10-Q for the quarterly period ended March 31, 1999, filed by KAC, File No. 1-9447).
     
   
 4.16 Post-Petition Credit Agreement, dated as of February 12, 2002, among KACC, KAC, certain financial institutions and Bank of America, N.A., as Agent (incorporated by reference to Exhibit 4.44 to the Report onForm 10-K for the period ended December 31, 2001, filed by KAC, File No. 1-9447).
     
   
 4.17 First Amendment to Post-Petition Credit Agreement and Post-Petition Pledge and Security Agreement and Consent of Guarantors, dated as of March 21, 2002, amending the Post-Petition Credit Agreement dated as of February 12, 2002, among KACC, KAC, certain financial institutions and Bank of America, N.A., as Agent, and amending a Post-Petition Pledge and Security Agreement dated as of February 12, 2002, among KACC, KAC, certain subsidiaries of KAC and KACC, and Bank of America, N.A., as Agent (incorporated by reference to Exhibit 4.45 to the Report onForm 10-K for the period ended December 31, 2001, filed by KAC, File No. 1-9447).
     

138


     
Exhibit
  
Number
 
Description
 
 4.18 Second Amendment to Post-Petition Credit Agreement and Consent of Guarantors, dated as of March 21, 2002, amending the Post-Petition Credit Agreement dated as of February 12, 2002, among KACC, KAC, certain financial institutions and Bank of America, N.A., as Agent (incorporated by reference to Exhibit 4.46 to the Report onForm 10-K for the period ended December 31, 2001, filed by KAC, File No. 1-9447).
     
   
 4.19 Third Amendment to Post-Petition Credit Agreement, Second Amendment to Post-Petition Pledge and Security Agreement and Consent of Guarantors, dated as of December 19, 2002, amending the Post-Petition Credit Agreement dated as of February 12, 2002, among KACC, KAC, certain financial institutions and Bank of America, N.A., as Agent (incorporated by reference to Exhibit 4.19 to the Report onForm 10-K for the period ended December 31, 2002, filed by KAC, File No. 1-9447).
     
   
 4.20 Fourth Amendment to Post-Petition Credit Agreement and Consent of Guarantors, dated as of March 17, 2003, amending the Post-Petition Credit Agreement dated as of February 12, 2002, among KACC, KAC, certain financial institutions and Bank of America, N.A., as Agent (incorporated by reference to Exhibit 4.20 to the Report onForm 10-K for the period ended December 31, 2002, filed by KAC, File No. 1-9447).
     
   
 4.21 Waiver and Consent with Respect to Post-Petition Credit Agreement, dated October 9, 2002, among KAC, KACC, the financial institutions party to the Post-Petition Credit Agreement, dated as of February 12, 2002, as amended, and Bank of America, N.A., as Agent (incorporated by reference to Exhibit 4.21 to the Report onForm 10-K for the period ended December 31, 2002, filed by KAC, File No. 1-9447).
     
   
 4.22 Second Waiver and Consent with respect to Post-Petition Credit Agreement, dated January 13, 2003, among KACC, KAC, the financial institutions party to the Post-Petition Credit Agreement, dated as of February 12, 2002, as amended, and Bank of America, N.A., as Agent (incorporated by reference to Exhibit 4.22 to the Report onForm 10-K for the period ended December 31, 2002, filed by KAC, File No. 1-9447).
     
   
 4.23 Waiver Letter with Respect to Post-Petition Credit Agreement, dated March 24, 2003, among KACC, KAC, the financial institutions party to the Post-Petition Credit Agreement, dated as of February 12, 2002, as amended, and Bank of America, N.A., as Agent (incorporated by reference to Exhibit 4.1 to Report onForm 10-Q for the quarterly period ended March 31, 2003, filed by KAC, File No. 1-9447).
     
   
 4.24 Extension and Modification of Waiver Letter with Respect to Post-Petition Credit Agreement, dated May 5, 2003, among KACC, KAC, the financial institutions party to the Post-Petition Credit Agreement, dated as of February 12, 2002, as amended, and Bank of America, N.A., as Agent (incorporated by reference to Exhibit 4.1 to Report onForm 10-Q for the quarterly period ended June 30, 2003, filed by KAC, File No. 1-9447).
     
   
 4.25 Fifth Amendment to Post-Petition Credit Agreement, dated June 6, 2003, amending the Post-Petition Credit Agreement dated as of February 12, 2002, among KACC, KAC, certain financial institutions and Bank of America, N.A., as Agent (incorporated by reference to Exhibit 4.2 to Report onForm 10-Q for the quarterly period ended June 30, 2003, filed by KAC, File No. 1-9447).
     
   
 4.26 Sixth Amendment to Post-Petition Credit Agreement, dated August 1, 2003, amending the Post-Petition Credit Agreement dated as of February 12, 2002, among KACC, KAC, certain financial institutions and Bank of America, N.A., as Agent (incorporated by reference to Exhibit 4.1 to the Report onForm 10-Q for the quarterly period ended September 30, 2003, filed by KAC, FileNo. 1-9447).
     
   
 4.27 Waiver Letter with Respect to Post-Petition Credit Agreement dated March 29, 2004, amending the Post-Petition Credit Agreement dated as of February 12, 2002, among KACC, KAC, certain financial institutions and Bank of America, N.A., as Agent (incorporated by reference to Exhibit 4.1 to Report onForm 10-Q for the quarterly period ended March 31, 2004, filed by KAC, File No. 1-9447).
     
   
 4.28 Waiver Letter with Respect to Post-Petition Credit Agreement dated May 21, 2004, amending the Post-Petition Credit Agreement dated as of February 12, 2002, among KACC, KAC, certain financial institutions and Bank of America, N.A., as Agent (incorporated by reference to Exhibit 4.1 to Report onForm 10-Q for the quarterly period ended June 30, 2004, filed by KAC, File No. 1-9447).
     

139


     
Exhibit
  
Number
 
Description
 
 4.29 Waiver Letter with Respect to Post-Petition Credit Agreement dated September 29, 2004, amending the Post-Petition Credit Agreement dated as of February 12, 2002, among KACC, KAC, certain financial institutions and Bank of America, N.A., as Agent (incorporated by reference to Exhibit 4.2 to Report onForm 10-Q for the quarterly period ended September 30, 2004, filed by KAC, File No. 1-9447).
     
   
 4.30 Seventh Amendment to Post-Petition Credit Agreement dated October 28, 2004, amending the Post-Petition Credit Agreement dated as of February 12, 2002, among KACC, KAC, certain financial institutions and Bank of America, N.A., as Agent (incorporated by reference to Exhibit 4.1 to Report onForm 10-Q for the quarterly period ended September 30, 2004, filed by KAC, File No. 1-9447).
     
   
 4.31 Secured Super-Priority Debtor-In-Possession Revolving Credit and Guaranty Agreement Among KAC, KACC and certain of their subsidiaries, as Borrowers, and certain Subsidiaries of KAC and KACC, as Guarantors, and certain financial institutions and JP Morgan Chase Bank, National Association, as Administrative Agent, dated as of February 11, 2005 (incorporated by reference to Exhibit 99.1 to Report onForm 8-K, dated as of February 11, 2005, filed by KAC, File No. 1-9447).
     
   
 4.33 First Amendment to Secured Super-Priority Debtor-In-Possession Revolving Credit and Guaranty Agreement (incorporated by reference to Exhibit 4.1 to the Report onForm 8-K, dated as of February 1, 2006, filed by KAC, File No. 1-9447).
     
   
 4.32 Intercompany Note dated as of December 21, 1989, between KAC and KACC (incorporated by reference to Exhibit 10.10 to the Report onForm 10-K for the period ended December 31, 1996, filed by MAXXAM Inc. (‘‘MAXXAM”), File No. 1-3924).
     
   
 4.34 Confirmation of Amendment of Non-Negotiable Intercompany Note, dated as of October 6, 1993, between KAC and KACC (incorporated by reference to Exhibit 10.11 to the Report onForm 10-K for the period ended December 31, 1996, filed by MAXXAM, File No. 1-3924).
     
   
 4.35 Amendment to Non-Negotiable Intercompany Note, dated as of December 11, 2000, between KAC and KACC (incorporated by reference to Exhibit 4.41 to the Report onForm 10-K for the period ended December 31, 2000, filed by KAC, File No. 1-9447).
     
   
 4.36 Senior Subordinated Intercompany Note between KAC and KACC dated February 15, 1994 (incorporated by reference to Exhibit 4.22 to the Report onForm 10-K for the period ended December 31, 1993, filed by KAC, File No. 1-9447).
     
   
 4.37 Senior Subordinated Intercompany Note between KAC and KACC dated March 17, 1994 (incorporated by reference to Exhibit 4.23 to the Report onForm 10-K for the period ended December 31, 1993, filed by KAC, File No. 1-9447). KAC has not filed certain long-term debt instruments not being registered with the Securities and Exchange Commission where the total amount of indebtedness authorized under any such instrument does not exceed 10% of the total assets of KAC and its subsidiaries on a consolidated basis. KAC agrees and undertakes to furnish a copy of any such instrument to the Securities and Exchange Commission upon its request.
     
   
 10.1 Form of indemnification agreement with officers and directors (incorporated by reference to Exhibit (10)(b) to the Registration Statement of KAC onForm S-4, FileNo. 33-12836).
     
   
 10.2 Tax Allocation Agreement, dated as of June 30, 1993, between KACC and KAC (incorporated by reference to Exhibit 10.3 to the Report onForm 10-Q for the quarterly period ended June 30, 1993, filed by KACC, File No. 1-3605).
     
   
    Executive Compensation Plans and Arrangements[Exhibits 10.3 — 10.26, inclusive]
     
   
 10.3 Kaiser 1997 Omnibus Stock Incentive Plan (incorporated by reference to Appendix A to the Proxy Statement, dated April 29, 1997, filed by KAC, File No. 1-9447).
     
   
 10.4 Non-Executive Chairman of the Boards Agreement, dated March 20, 2006, among KAC, KACC and George T. Haymaker, Jr. (incorporated by reference to Exhibit 10.1 to the Report onForm 8-K, dated March 20, 2006, filed by KAC, File No. 1-9447).
     
   
 10.5 Amended Employment Agreement, dated October 1, 2004, between KACC and Edward F. Houff (incorporated by reference to Exhibit 10.1 to the Report onForm 10-Q for the period ended September 30, 2004, filed by KAC, File No. 1-9447).
     

140


     
Exhibit
  
Number
 
Description
 
 10.6 Stock Option Grant pursuant to the Kaiser 1997 Omnibus Stock Incentive Plan to Jack A. Hockema (incorporated by reference to Exhibit 10.1 to the Report onForm 10-Q for the quarterly period ended September 30, 2000, filed by KAC, File No. 1-9447).
     
   
 10.7 Form of Deferred Fee Agreement between KAC, KACC, and directors of KAC and KACC (incorporated by reference to Exhibit 10 to the Report onForm 10-Q for the quarterly period ended March 31, 1998, filed by KAC, File No. 1-9447).
     
   
 10.8 Form of Non-Employee Director Stock Option Grant for options issued commencing January 1, 2001 under the 1997 Kaiser Omnibus Stock Incentive Plan (incorporated by reference to Exhibit 10.1 to the Report onForm 10-Q for the quarterly period ended June 30, 2001, filed by KAC, File No. 1-9447).
     
   
 10.9 Form of Stock Option Grant for options issued commencing January 1, 2001 under the 1997 Kaiser Omnibus Stock Incentive Plan (incorporated by reference to Exhibit 10.2 to the Report onForm 10-Q for the quarterly period ended June 30, 2001, filed by KAC, File No. 1-9447)
     
   
 10.10 Form of Restricted Stock Agreement for restricted shares issued commencing January 1, 2001 under the 1997 Kaiser Omnibus Stock Incentive Plan (incorporated by reference to Exhibit 10.3 to the Report onForm 10-Q for the quarterly period ended June 30, 2001, filed by KAC, File No. 1-9447).
     
   
 10.11 The Kaiser Aluminum & Chemical Corporation Retention Plan, dated January 15, 2002 (the ‘‘January 2002 Retention Plan”) (incorporated by reference to Exhibit 10.35 to the Report onForm 10-K for the period ended December 31, 2001, filed by KAC, File No. 1-9447).
     
   
 10.12 The Kaiser Aluminum & Chemical Corporation Key Employee Retention Plan (effective September 3, 2002) (incorporated by reference to Exhibit 10.26 to the Report onForm 10-K for the period ended December 31, 2002, filed by KAC, File No. 1-9447).
     
   
 10.13 Form of Retention Agreement for the Kaiser Aluminum & Chemical Corporation Key Employee Retention Plan (effective September 3, 2002) for John Barneson, Jack A. Hockema and Edward F. Houff (incorporated by reference to Exhibit 10.27 to the Report onForm 10-K for the period ended December 31, 2002, filed by KAC, File No. 1-9447).
     
   
 10.14 Form of Retention Agreement for the Kaiser Aluminum & Chemical Corporation Key Employee Retention Plan (effective September 3, 2002) for Certain Executive Officers including Kerry A. Shiba and Daniel D. Maddox (incorporated by reference to Exhibit 10.29 to the Report onForm 10-K for the period ended December 31, 2002, filed by KAC, File No. 1-9447).
     
   
 10.15 Kaiser Aluminum & Chemical Corporation Severance Plan (effective September 3, 2002) (incorporated by reference to Exhibit 10.30 to the Report onForm 10-K for the period ended December 31, 2002, filed by KAC, File No. 1-9447).
     
   
 10.16 Form of Severance Agreement for the Kaiser Aluminum & Chemical Corporation Severance Plan (effective September 3, 2002) for John Barneson, Jack A. Hockema, Edward F. Houff, Kerry A. Shiba and Daniel D. Maddox and Certain Other Executive Officers (incorporated by reference to Exhibit 10.31 to the Report onForm 10-K for the period ended December 31, 2002, filed by KAC, File No. 1-9447).
     
   
 10.17 Form of Kaiser Aluminum & Chemical Corporation Change in Control Severance Agreement for John Barneson, Jack A. Hockema and Edward F. Houff (incorporated by reference to Exhibit 10.32 to the Report onForm 10-K for the period ended December 31, 2002, filed by KAC, File No. 1-9447).
     
   
 10.18 Form of Kaiser Aluminum & Chemical Corporation Change in Control Severance Agreement for Kerry A. Shiba and Daniel D. Maddox and Certain Other Executive Officers (incorporated by reference to Exhibit 10.33 to the Report onForm 10-K for the period ended December 31, 2002, filed by KAC, File No. 1-9447).
     
   
 10.19 Description of KACC Short-Term Incentive Plan (incorporated by reference to Exhibit 10.20 to the Report onForm 10-K for the period ended December 31, 2004, filed by KAC, File No. 1-9447).
     
   
 10.20 Description of KACC Long-Term Incentive Plan (incorporated by reference to Exhibit 10.21 to the Report onForm 10-K for the period ended December 31, 2004, filed by KAC, File No. 1-9447).
     
   
 10.21 Settlement and Release Agreement dated October 5, 2004 by and among the Debtors and the Creditors’ Committee (incorporated by reference to Exhibit 10.2 to the Report onForm 10-Q for the period ended September 30, 2004, filed by KAC, File No. 1-9447).
     


141


     
Exhibit
  
Number
 
Description
 
 10.22 Amendment, dated as of January 27, 2005, to Settlement and Release Agreement dated as of October 5, 2004, by and among the Debtors and the Creditors’ Committee (incorporated by reference to Exhibit 10.23 to the Report onForm 10-K for the period ended December 31, 2004, filed by KAC, File No. 1-9447).
     
   
 10.23 Settlement Agreement dated October 14, 2004, between KACC and the Pension Benefit Guaranty Corporation (incorporated by reference to Exhibit 10.3 to the Report onForm 10-Q for the period ended September 30, 2004, filed by KAC, File No. 1-9447).
     
   
 10.24 Amended and Restated Non Exclusive Consulting Agreement between KACC and Edward F. Houff, dated January 23, 2006 (incorporated by reference to Exhibit 10.1 to the Report onForm 8-K, dated as of February 1, 2006, filed by KAC, File No. 1-9447)
     
   
 10.25 Release Agreement between KACC and Edward F. Houff, dated August 15, 2005 (incorporated by reference to the Report onForm 10-Q for the period ended June 30, 2005, filed by KAC, File No. 1-9447)
     
   
 10.26 Release between KACC and Kerry A. Shiba (incorporated by reference to Exhibit 10.1 to the Report onForm 8-K, dated as of March 14, 2006, filed by KAC, File No. 1-9447)
     
   
 *21  Significant Subsidiaries of KAC.
     
   
 *23.1 Consent of Independent Registered Public Accounting Firm.
     
   
 *23.2 Consent of Wharton Levin Ehrmantraut & Klein, P.A.
     
   
 *23.3 Consent of Heller Ehrman LLP.
     
   
 *31.1 Certification of Jack A. Hockema pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.
     
   
 *31.2 Certification of Daniel D. Maddox pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.
     
   
 *32.1 Confirmation of Jack A. Hockema pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.
     
   
 *32.2 Confirmation of Daniel D. Maddox pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.
*Filed herewith


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