SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
 
Form 10-K
ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
For the fiscal year ended December 31, 20062007
 
Commission file number 0-52105
 
KAISER ALUMINUM CORPORATION
(Exact name of registrant as specified in its charter)
 
   
Delaware 94-3030279
(State of Incorporation)
 (I.R.S. Employer
Identification No.)
   
27422 PORTOLA PARKWAY, SUITE 350,
92610-2831

FOOTHILL RANCH, CALIFORNIA

(Zip Code)
(Address of principal executive offices) 92610-2831
(Zip Code)
 
Registrant’s telephone number, including area code:
(949) 614-1740
 
Securities registered pursuant to Section 12(b) of the Act:
 
   
Title of Class
 
Name of Exchange on Which Registered
 
Common Stock, par value $0.01 par value Nasdaq Stock Market LLC
 
Securities registered pursuant to Section 12(g) of the Act:
NONE
 
Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule 405 of the Securities Act.  Yes oþ     No þo
 
Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or 15(d) of the Act.  Yes o     No þ
 
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months, and (2) has been subject to such filing requirements for the past 90 days.  Yes þ     No o
 
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 ofRegulation S-K is not contained herein, and will not be contained, to the best of registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of thisForm 10-K or any amendment to thisForm 10-K.  þ
 
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a non-accelerated filer.smaller reporting company. See definitionthe definitions of “large accelerated filer,” “accelerated filerfiler” and large accelerated filer”“smaller reporting company” inRule 12b-2 of the Exchange Act. (Check one):
Large accelerated filer o     Accelerated filer o     Non-accelerated filer
Large Accelerated Filer þ
Accelerated Filer oNon-accelerated Filer oSmaller reporting company o
(Do not check if a smaller reporting company)
 
Indicate by check mark whether the registrant is a shell company (as defined inRule 12b-2 of the Act).  Yes o     No þ
 
As of June 30, 2006, there were 79,671,531 shares of the common stock of the registrant outstanding and theThe aggregate market value of the registrant’s common stock held by non-affiliates based upon the average bid and asked price of the Common Stockregistrant as reported byof the OTC Bulletin Board maintained by the National Association of Securities Dealers, Inc. for June 30, 2006 (which was the last business day of the registrant’s most recently completed second fiscal quarter),quarter (June 29, 2007) was less than $1 million. Pursuant to the registrant’s plan of reorganization, upon the registrant’s emergence from chapter 11 on July 6, 2006, all of the shares of common stock outstanding immediately prior thereto were cancelled without consideration and the registrant issued 20,000,000 shares of new common stock.approximately $1.1 billion.
 
Indicate by check mark whether the registrant has filed all documents and reports required to be filed by Sections 12, 13 or 15(d) of the Securities Exchange Act of 1934 subsequent to the distribution of securities under a plan confirmed by a court.  Yes þ     No o
 
As of February 28, 2007,January 31, 2008, there were 20,524,90420,580,815 shares of new Common Stockcommon stock of the registrant outstanding.
 
Documents Incorporated By Reference. Certain portions of the registrant’s definitive proxy statement related to the registrant’s 20072008 annual meeting of stockholders to be filed not later than 120 days after the close of the registrant’s fiscal year are incorporated by reference into Part III of this Report onForm 10-K.
 


 

 
TABLE OF CONTENTS
 
         
    
Page
 
 1
 Business 1
 Risk Factors 1211
 Unresolved Staff Comments 22
Item 2.Properties23
3. PropertiesLegal Proceedings 23
4. Legal Proceedings23
Submission of Matters to a Vote of Security Holders23
 24
 24
 Market for Registrant’s Common Equity and Related Stockholder Matters 24
 Selected Financial Data 2526
 Management’s Discussion and Analysis of Financial Condition and Results of Operations 2527
 Quantitative and Qualitative Disclosures About Market Risk 4460
 Financial Statements and Supplementary Data 4661
 Changes in and Disagreements with Accountants on Accounting and Financial Disclosure122
Item 9A.Controls and Procedures122
Item 9B.Other Information122
 101
PART III Controls and Procedures122
Item 10. 101
Other Information101
102
Directors and Executive Officers of the Registrant 102122
 Executive Compensation 102122
 Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters 102122
 Certain Relationships and Related Transactions 102123
 Principal Accountant Fees and Services123
 102
IV. 102123
 Exhibits and Financial Statement Schedules123
 102
 103124
 104
EXHIBIT 21 SUBSIDIARIES125 108
 
In this Report, all references to “Kaiser,” “we,” “us,” “the Company” and “our” refer to Kaiser Aluminum Corporation and its subsidiaries, unless the context otherwise requires or where otherwise indicated.


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PART I
 
Item 1.  Business
 
Forward-Looking Statements
 
This Annual Report onForm 10-K contains statements which constitute “forward-looking statements” within the meaning of the Private Securities Litigation Reform Act of 1995. These statements appear throughout this Report, including this Item 1. “Business — Business Operations,” Item 1A. “Risk Factors,” and Item 7. “Management’s Discussion and Analysis of Financial Conditions and Results of Operations.” These forward-looking statements can be identified by the use of forward-looking terminology such as “believes,” “expects,” “may,” “estimates,” “will,” “should,” “plans,” or “anticipates,” or the negative of the foregoing or other variations or comparable terminology, or by discussions of strategy.
 
Readers are cautioned that any such forward-looking statements are not guarantees of future performance and involve significant risks and uncertainties, and that actual results may vary from those in the forward-looking statements as a result of various factors. These factors include: the effectiveness of management’s strategies and decisions; general economic and business conditions, including cyclicality and other conditions in the aerospace and other end markets we serve; developments in technology; new or modified statutory or regulatory requirements; changing prices and market conditions; and other factors discussed in Item 1A. “Risk Factors” and elsewhere in this Report.
 
Readers are urged to consider these factors carefully in evaluating any forward-looking statements and are cautioned not to place undue reliance on these forward-looking statements. The forward-looking statements included herein are made only as of the date of this Report, and we undertake no obligation to update any information contained in this Report or to publicly release any revisions to any forward-looking statements that may be made to reflect events or circumstances that occur, or that we become aware of, after the date of this Report.
 
Availability of Information
 
We will make available our Annual Reports on FromForm10-K, Quarterly Reports onForm 10-Q, Current Reports onForm 8-K, and amendments to those reports, filed or furnished pursuant to section 13(a) or 15(d) of the Securities Exchange Act of 1934, free of charge through our Internet website atwww.kaiseraluminum.com under the heading “Investor Relations” as soon as reasonably practicable after we electronically file such material with or furnish it to the Securities and Exchange Commission.Commission (“SEC”). The public also may read and copy any of these materials at the SEC’s Public Reference Room, 100 F Street, NE, Washington, D.C. 20549. Information on the operation of the Public Reference Room may be obtained by calling the SEC at1-800-732-0330. The SEC also maintains an Internet site that contains the Company’s filings; the address of that site ishttp://www.sec.gov.
 
Business Overview
 
We areKaiser Aluminum Corporation (“Kaiser,” “the Company,” “we” or “us”) is an independent fabricated aluminum products manufacturing company with 20062007 net sales of approximately $1.4$1.5 billion. We were founded in 1946 and operate 10 production facilities in the United States and one in Canada. We manufacture rolled, extruded, drawn and forged aluminum products within three end use categories consisting of aerospace and high strength products (which we refer to as Aero/HS products), general engineering products (which we refer to as GE products) and custom automotive and industrial products (which we refer to as Custom products).
 
We produced and shipped approximately 523548 million pounds of fabricated aluminum products in 20062007 which comprised 85%86% of our total net sales. We have long-standing relationships with our customers, which include leading aerospace companies, automotive suppliers and metal distributors. We strive to tightly integrate the management of the operations within our fabricated products operationsFabricated Products segment across multiple production facilities, product lines and target markets in order to maximize the efficiency of product flow to our customers. In our served markets, we seek to be the supplier of choice by pursuing“best-in-class” “Best in Class” customer satisfaction and offering a broad product portfolio.


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In order to capitalize on the significant growth in demand for high quality heat treat aluminum plate products in the market for Aero/HS products, in the third quarter of 2005 we began a major expansion at our Trentwood facility in Spokane, Washington. We anticipate that theThe Trentwood expansion will significantly increaseincreased our aluminum plate production capacity and enableenables us to produce thicker gauge aluminum plate. The $105 millionthree phase expansion is being completedexpected to amount to $139 million in phases. One new heat treat furnacecapital investment. The first phase became fully operational in the fourth quarter of 2006. A


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The second such furnacephase was fully operational at December 31, 2007 and the third phase is expected to becomebe fully operational duringby the first quarterend of 2008.
In 2007, we announced a $91 million investment program in our rod, bar and tube value stream including a third such furnacefacility expected to be in Kalamazoo, Michigan, as well as improvements at three existing extrusion and drawing facilities. This investment program is expected to become operational in early 2008. A new heavy gauge stretcher, whichsignificantly improve the capabilities and efficiencies of our rod and bar and seamless extruded and drawn tube operations and enhance the market position of such products. The Kalamazoo facility will enable us to produce thicker gauge aluminum plate,be equipped with two extrusion presses and a remelt operation. Completion of these investments is also expected to become operationaloccur by late 2009.
In February 2008, we announced $14 million of additional programs that will enhance our Kaiser Select® capabilities in earlyour Tulsa, Oklahoma and Sherman, Texas extrusion plants and significantly reduce energy consumption at one of our casting units in our Trentwood facility. We expect the majority of these additional programs to be completed during 2008.
 
In addition to our core fabricated productsFabricated Products operations, we have a 49% ownership interest in Anglesey Aluminium Limited (which we refer to as “Anglesey”), a company that owns an aluminum smelter based in Holyhead, Wales. Anglesey has produced in excess of 300 million pounds of primary aluminum for each of the last three fiscal years, of which 49% is available to us. During 2006,2007, sales of our portion of Anglesey’s output represented 15%14% of our total net sales. Because we also purchase primary aluminum for our fabricated products at market prices, Anglesey’s production acts as a natural hedge for our fabricated productsFabricated Products operations. See Item 1A. “Risk Factors —Anglesey operates under a power agreement that provides sufficient power to sustain its aluminum reduction operations at full capacity through September 2009. The nuclear facility which supplies power to Anglesey is scheduled to close operations in 2010. Anglesey’s ability to operate its aluminum reduction operations past September 2009 is dependent upon procuring adequate power on acceptable terms. We can give no assurance that Anglesey will be able to do so. If Anglesey cannot obtain adequate power on acceptable terms, Anglesey’s aluminum reduction operations will likely be shut down. Given the potential for future shutdown and related costs, dividends from Anglesey were temporarily suspended while Anglesey studied future cash requirements. A shutdown process may involve significant costs to Anglesey which could decrease or eliminate its ability to pay future dividends. Based on a review of cash anticipated to be available for future cash requirements, Anglesey removed the temporary suspension of dividends and distributed $4.4 million and $9.9 million in dividends in August and December of 2007, respectively. No assurance can be given that Anglesey will not suspend dividends again in the future. The process of shutting down aluminum reduction operations may involve transition complications which may prevent Anglesey from operating at full capacity until the expiration of the power agreement for Anglesey may adversely affect our cash flows and affect our hedging programs” for a discussion regarding the potential closure of Anglesey, which could occur as soon as 2009.agreement.
 
Between the first quarter of 2002 and the first quarter of 2003, Kaiser and 25 of our then-existing subsidiaries filed voluntary petitions for relief in the United States Bankruptcy Court for the District of Delaware ( which(which we refer to as the “Bankruptcy Court”) under chapter 11 of the United States Bankruptcy Code (which we refer to as the “Bankruptcy Code”). Pursuant to our Second Amended Plan of Reorganization (which we refer to as our “Plan”), we emerged from chapter 11 bankruptcy on July 6, 2006 ( which(which we refer to as the “Effective Date”). Our Plan allowed us to shedeliminate significant legacy liabilities, including long-term indebtedness, pension obligations, retiree medical obligations and liabilities relating to asbestos and other personal injury claims. In addition, prior to our emergence from chapter 11 bankruptcy, we sold all of our interests in bauxite mining operations, alumina refineries and aluminum smelters, other than our interest in Anglesey, in order to focus on our fabricated aluminum products business, which we believe has a stronger competitive position and presents greater opportunities for growth.


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Business Operations
 
• Fabricated Products Business Unit
 
Overview.  Our fabricated productsFabricated Products business unit produces rolled, extruded, drawn, and forged aluminum products used principally for aerospace and defense, automotive, consumer durables, electronics, electrical, and machinery and equipment end-use applications. In general, the fabricated productsFabricated Products business unit manufactures products in one of three broad categories: Aero/HS products; GE products; and Custom products. During 2004,2007, 2006 and 2005, and 2006, our eleven North American fabricated products manufacturing facilities produced and shipped approximately 459,548, 523 and 482 and 523 million pounds of fabricated aluminum products, respectively, which accounted for approximately 86%, 86%85% and 85%86% of our total net sales for 2004,2007, 2006 and 2005, and 2006, respectively.
 
Types of Products Produced
 
The aluminum fabricated mill products market is broadly defined asto include the markets for flat-rolled, extruded, drawn, forged and cast aluminum products, which are used in a variety of end-use applications. We participate in certain portions of the markets for flat-rolled, extruded/drawn and forged products focusing on highly engineered products for aerospaceAero/HS products; GE products; and high strength, general engineering and custom automotive and industrial applications.Custom products. The portions of the markets in which we participate accounted for approximately 20% of total North American shipments of aluminum fabricated mill products in 2006.2007.
 
Aerospace and High Strength Products.  Our Aero/HS products include high quality heat treat plate and sheet, as well as cold finish bar, seamless drawn tube and billet that are manufactured to demanding specifications for the global aerospace and defense industries. These industries use our products in applications that demand high tensile strength, superior fatigue resistance properties and exceptional durability even in harsh environments. For instance, aerospace manufacturers use high-strength alloys for a variety of structures that must perform consistently under extreme variations in temperature and altitude. Our Aero/HS products are used for a wide variety of end uses. We make aluminum plate and tube for aerospace applications, and we manufacture a variety of specialized rod and bar products that are incorporated in goods as diverse as baseball bats and racecars.applications. The aerospace and defense market’s consumption of fabricated aluminum products is driven by overall levels of industrial production, cyclical airframe build rates, which are cyclical in nature, and defense spending, as well as the potential availability of competing materials such as


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composites. Demand growth is expected to increase for thick plate with growth in “monolithic” construction of commercial and other aircraft. In monolithic construction, aluminum plate is heavily machined to form the desired part from a single piece of metal (as opposed to creating parts using aluminum sheet, extrusions or forgings that are affixed to one another using rivets, bolts or welds). In addition to commercial aviation demand, militaryMilitary applications for heat treat plate and sheet include aircraft frames for military use and skins and armor plating to protect ground vehicles from explosive devices. Products sold for Aero/HS applications represented 31%32% of our 20062007 fabricated products shipments. Aero/HS products net sales in 20062007 were approximately 38%39% of our 20062007 fabricated products net sales.
 
General Engineering Products.  GE products consist primarily of standard catalog items sold to large metal distributors. These products have a wide range of uses, many of which involve further fabrication of these products for numerous transportation and industrial end-use applications where machining of plate, rod and bar is intensive. Our GE products consist of 6000-series alloy rod, bar, tube, sheet, plate and standard extrusions. The 6000-series alloy is an extrudable medium-strength alloy that is heat treatable and extremely versatile. Our GE products have a wide range of uses and applications, many of which involve further fabrication of these products for numerous transportation and other industrial end uses. For example, our products are used in the enhancement of military vehicles, in the specialized manufacturing process for liquid crystal display screens, and we produce aluminum sheet and plate that are used in the vacuum chambers in which semiconductors are made. We also produce aluminum plate that is used to further enhance military vehicle protection. Our rod and bar products are manufactured into rivets, nails, screws, bolts and parts of machinery and equipment. Demand growth and cyclicality for GE products tend to mirror broad economic patterns and industrial activity in North America. Demand is also impacted by the destocking and restocking of inventory in the full supply chain. Products sold for GE applications represented 43%45% of our 20062007 fabricated products shipments. GE products net sales in 20062007 were approximately 39%40% of our 20062007 fabricated products net sales.
 
Custom Automotive and Industrial Products.  Our Custom products consist of extruded/drawn and forged aluminum products for many North American automotive and industrial end uses, including consumer durables, electrical,


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electrical/electronic, machinery and equipment, automobile, light truck, heavy truck and truck trailer applications. Examples of the wide variety of custom products that we supply to the automotive industry areinclude extruded products for bumpers and anti-lock braking systems, drawn tube for drive shafts and forgings for suspension control arms and drive train yokes. A significant portion of our otherOther Custom product sales in recent years has beeninclude extruded products for water heater anodes, truck trailers and electrical/electronic exchangers. For some customCustom products, we perform limited fabrication, including sawing and cutting to length. Demand growth and cyclicality for Custom products tend to mirror broad economic patterns and industrial activity in North America, with specific individual market segments such as automotive, heavy truck and truck trailer applications tracking their respective build rates. Products sold for custom automotive and industrialCustom applications represented 26%23% of our 20062007 fabricated products shipments. Custom automotive and industrialproducts net sales in 20062007 were approximately 23%21% of our 20062007 fabricated products net sales.
 
End Markets In Which We Do Not Participate.  We have elected not to participate in certain end markets for fabricated aluminum products, including beverage and food cans, building and construction materials, and foil used for packaging. We believe our chosen end markets present better opportunities for sales growth and premium pricing of differentiated products. The markets we have elected to participate in represented approximately 5%7% of the North American flat rolled products market and 55%54% of the North American extrusion market in 2006.2007.
 
Types of Manufacturing Processes Employed
 
We utilize the following manufacturing processes to produce our fabricated products:
 
Flat rolling.  The traditional manufacturing process for aluminum flat-rolled products uses ingot, a large rectangular slab of aluminum, as the starter material. The ingot is processed through a series of rolling operations, both hot and cold. Finishing steps may include heat treatment, annealing, coating, stretching, leveling or slitting to achieve the desired metallurgical, dimensional and performance characteristics. Aluminum flat-rolled products are manufactured using a variety of alloy mixtures, a range of tempers (hardness), gauges (thickness) and widths, and various coatings and finishes. Flat-rolled aluminum semi-finished products are generally either sheet (under 0.25 inches in thickness) or plate (up to 15 inches in thickness). The vast majority of the North American market for aluminum flat-rolled products uses “common alloy” material for construction and other applications and beverage/food can sheet. However, these are products and markets in


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which we have chosen not to participate. Rather, we have focused our efforts on “heat treat” products. Heat treat products are distinguished from common alloy products by higher strength and other desired product attributes. The primary end use of heat treat flat-rolled sheet and plate is for Aero/HS and GE products.
 
Extrusion.  The extrusion process typically starts with a cast billet, which is an aluminum cylinder of varying length and diameter. The first step in the process is to heat the billet to an elevated temperature whereby the metal is malleable. The billet is put into an extrusion press and pushed, or extruded, through a die that gives the material the desired two-dimensional cross section. The material is either quenched as it leaves the press, or subjected to a post-extrusion heat treatment cycle, to control the material’s physical properties. The extrusion is then straightened by stretching and cut to length before being hardened in aging ovens. The largest end uses of extruded products are in the construction, general engineering and custom markets. Building and construction products representsrepresent the single largest end-use market for extrusions by a significant amount. However, we have chosen to focus our efforts on GE and Custom products because we believe we have strong production capability, well-developed technical expertise and high product quality with respect to these products.
 
Drawing.  Drawing is a fabrication operation in which extruded tubes and rods are pulled through a die, or drawn. The purpose of drawing is to reduce the diameter and wall thickness while improving physical properties and dimensions. Material may go through multiple drawing steps to achieve the final dimensional specifications. Aero/HS products is a primary end-use market and is our focus.
 
Forging.  Forging is a manufacturing process in which metal is pressed, pounded or squeezed under great pressure into high-strength parts known as forgings. Forged parts are heat treated before final shipment to the customer. The end-use applications are primarily in transportation, where highstrength-to-weight ratios in products are valued. We focus our production on certain types of automotive and sports vehicle applications.


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A description of the manufacturing processes and category of products at each of our 11 production facilities is shown below:
 
     
  Manufacturing
  
Location
 
Process
 
Types of Products
 
Chandler, Arizona Drawing Aero/HS
Greenwood, South Carolina Forging Custom
Jackson, Tennessee Extrusion/Drawing Aero/HS, GE
London, Ontario Extrusion Custom
Los Angeles, California Extrusion GE, Custom
Newark, Ohio Extrusion/Rod Rolling Aero/HS, GE
Richland, Washington Extrusion Aero/HS, GE
Richmond, Virginia Extrusion/Drawing GE, Custom
Sherman, Texas Extrusion Custom
Spokane, Washington Flat Rolling Aero/HS, GE
Tulsa, Oklahoma Extrusion GE
 
As can be seen in the table above, many of theour facilities employ the same basic manufacturing process and produce the same type of end use products. Over the past several years, given the similar economic and other characteristics at each location, we have made a significant effort to more tightly integrate the management of our fabricated productsFabricated Products business unit across multiple manufacturing locations, product lines, and target markets to maximize the efficiency of product flow to customers. Purchasing is centralized for a substantial portion of the fabricated productsFabricated Products business unit’s primary aluminum requirements in order to try to maximize price, credit and other benefits. Because many customers purchase a number of different products that are produced at different plants, there has also been substantial integration of the sales force and its management. The Company believesWe believe that integration of itsour operations will allow the Companyallows us to capture efficiencies while allowing the plant locationsour facilities to remain highly focused.


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Raw Materials
 
We purchase substantially all of the primary aluminum and recycled and scrap aluminum used to make our fabricated products from third-party suppliers. In a majority of the cases, we purchase primary aluminum ingot and recycled and scrap aluminum in varying percentages depending on various market factors including price and availability. The price for primary aluminum purchased for the fabricated productsFabricated Products business unit is typically based on the Average Midwest Transaction Price (or “Midwest Price”), which typically rangesfrom 2002 to 2007, has ranged between $.03approximately $.02 to $.075$.08 per pound above the price traded on the London Metal Exchange (or “LME”) depending on primary aluminum supply/demand dynamics in North America. Recycled and scrap aluminum are typically purchased at a modest discount to ingot prices but can require additional processing. In addition to producing fabricated aluminum products for sale to third parties, certain of our production facilities provide one another with billet, log or other intermediate material in lieu of purchasing such items from third party suppliers. For example, a substantial majority of the product from the Richland, Washington facility is used as base input at the Chandler, Arizona facility; the Sherman, Texas facility is currently supplying billet and logs to the Tulsa, Oklahoma facility; the Richmond, Virginia facility typically receives some portion of its metal supply from either (or both of) the London, Ontario or Newark, Ohio facilities; and the Newark, Ohio facility also supplies billet and log to the Jackson, Tennessee facility and extruded forge stock to the Greenwood, South Carolina facility.
 
Pricing
 
The price we pay for primary aluminum, the principal raw material for our fabricated aluminum products business, consists of two components: the price quoted for primary aluminum ingot on the LME and the Midwest Transaction Premium, a premium to LME reflecting domestic market dynamics as well as the cost of shipping and warehousing. Because aluminum prices are volatile, we manage the risk of fluctuations in the price of primary


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aluminum through a combination of pricing policies, internal hedging and financial derivatives. Our three principal pricing mechanisms are as follows:
 
 • Spot price.  Some of our customers pay a product price that incorporates the spot price of primary aluminum in effect at the time of shipment to a customer. This pricing mechanism typically allows us to pass commodity price risk to the customer.
 
 • Index-based price.  Some of our customers pay a product price that incorporates an index-based price for primary aluminum such as Platt’s Midwest price for primary aluminum. This pricing mechanism also typically allows us to pass commodity price risk to the customer.
 
 • Firm price.  Some of our customers pay a firm price. We bear commodity price risk on firm-price contracts, which we normally hedge though a combination of financial derivatives and production from Anglesey. For internal reporting purposes, whenever the fabricated productsFabricated Products business unit enters into a firm price contract, it also enters into an “internal hedge” with the primary aluminumPrimary Aluminum business unit, so that all the metal price risk resides in the primary aluminumPrimary Aluminum business unit. Results from internal hedging activities between the two business units are eliminated in consolidation.
 
Sales, Marketing and Distribution
 
Industry sales margins for fabricated products fluctuate in response to competitive and market dynamics. Sales are made directly to customers by our sales personnel located in the United States, Canada and Europe, and by independent sales agents in Asia, Mexico and the Middle East. Our sales and marketing efforts are focused on the markets for Aero/HS, GE, and Custom products.
 
Aerospace and High Strength Products.  Approximately 50% of our Aero/HS product shipments are sold to distributors with the remainder sold directly to customers. Sales are made either under contracts (with terms spanning from one year to several years) or on anorder-by-order basis. We serve this market with a North American sales force focused on Aero/HS and GE products and direct sales representatives in Western Europe. Key competitive dynamics for Aero/HS products include the level of commercial aircraft construction spending (which in turn is often subject to broader economic cycles) and defense spending.


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General Engineering Products.  A substantial majority of our GE products are sold to large distributors in North America, with orders primarily consisting of standard catalog items shipped with a relatively short lead-time. We service this market with a North American sales force focused on GE and Aero/HS products. Key competitive dynamics for GE products include product price, product-line breadth, product quality, delivery performance and customer service.
 
Custom Automotive and Industrial Products.  Our Custom products are sold primarily to first tier automotive suppliers and industrial end users. Sales contracts are typically medium to long term in length. Almost all sales of Custom products occur through direct channels using a North American direct sales force that works closely with our technical sales organization. Key demand drivers for our automotive products include the level of North American light vehicle manufacturing and increased use of aluminum in vehicles in response to increasingly strict governmental standards for fuel efficiency. Demand for industrial products is directly linked to the strength of the U.S. industrial economy.
 
Customers
 
In 2006,2007, our fabricated productsFabricated Products business unit had approximately 600 customers. The largest, Reliance Steel & Aluminum, and the five largest customers for fabricated products accounted for approximately 18%15% and 41%36%, respectively, of our net sales in 2006.2007. The loss of Reliance, as a customer, would have a material adverse effect on us. However, we believe that our relationship with Reliance is good and the risk of loss of Reliance as a customer is remote.


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Research and Development
 
We operate three research and development centers.  Our Rolling and Heat Treat Center and our Metallurgical Analysis Center are both located at our Trentwood facility in Spokane, Washington. The Rolling and Heat Treat Center has complete hot rolling, cold rolling and heat treat capabilities to simulate, in small lots, processing of flat-rolled products for process and product development on an experimental scale. The Metallurgical Analysis Center consists of a full metallographic laboratory and a scanning electron microscope to support research development programs as well as respond to plant technical service requests. The third center, our Solidification and Casting Center, is located in Newark, Ohio and has a short stroke experimental caster with ingot cast rolling capabilities for the experimental rolling mill and for extrusion billet used in plant extrusion trials. Due to our research and development efforts, we have been able to introduce products such as our unique T-Form® sheet which provides aerospace customers with high formability as well as requisite strength characteristics.
 
• Primary Aluminum Business Unit
 
Our primary aluminumPrimary Aluminum business unit after excluding discontinued operations, contains two primary elements: (a) activities related to our interests in and related to Anglesey and (b) primary aluminum hedging-related activities. Our primary aluminumPrimary Aluminum business unit accounted for approximately 14%, 14%15% and 15%14% of our total net sales for 2004,2007, 2006 and 2005, and 2006, respectively.
 
Anglesey.  We own a 49% interest in Anglesey, which owns an aluminum smelter at Holyhead, Wales. Rio Tinto Plc owns the remaining 51% ownership interest in Anglesey and hasday-to-day operating responsibilities for Anglesey, although certain decisions require unanimous approval of both shareholders.Anglesey. Anglesey has produced in excess of 300 million pounds for each of the last three fiscal years. We supply 49% of Anglesey’s alumina requirements and purchase 49% of Anglesey’s aluminum output, in each case based on a market-related pricing formula. Anglesey produces billet, rolling ingot and sow for the United Kingdom and European marketplace. We sell our share of Anglesey’s output to a single third party at market prices. The price received for sales of production from Anglesey typically approximates the LME price. We also realize a premium (historically between $.05 and $.12 per pound above LME price depending on the product) for sales of value- added products such as billet and rolling ingot.
 
To meet our obligation to sell alumina to Anglesey in proportion to our ownership percentage, we purchase alumina under contractsa contract that extendprovides adequate alumina for operations through 2007August 2009 at prices that are tied tobased on market prices for primary aluminum. We will need to secure a new alumina contract for the period after 2007.August 2009 in the event additional power is secured. We can give no assurance regarding our ability


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to secure a source of alumina on comparable terms. If we are unable to do so, the results of our primary aluminumPrimary Aluminum operations will be affected.
 
Anglesey operates under a power agreement that provides sufficient power to sustain its operations at full capacity through September 2009. The nuclear facility which supplies power to Anglesey is scheduled to close operations in late 2010. Anglesey’s ability to operate its aluminum reduction operations past September 2009 is dependent upon findingprocuring adequate power at anon acceptable purchase price.terms. We can give no assurance that Anglesey will be able to do so. If Anglesey cannot obtain sufficientadequate power on acceptable terms, Anglesey’s aluminum reduction operations will likely be shut down. Given the potential for future shutdown and related costs, dividends from Anglesey have beenwere temporarily suspended while Anglesey studiesstudied future cash requirements. Based on the review of cash anticipated to be available for future cash requirements, Anglesey removed the temporary suspension of dividends and distributed $4.4 million and $9.9 million in dividends to us in August and December of 2007, respectively. No assurance can be given that Anglesey will not suspend dividends again in the future. The shutdown process may involve significant costs to Anglesey which wouldcould decrease or eliminate its ability to pay future dividends. The process of shutting down operations may involve transition complications which may prevent Anglesey from operating at full capacity until the expiration of the power agreement.
 
Hedging.  Our pricing of fabricated aluminum products, as discussed above, is generally intended to lock-in a conversion margin (representing the value added from the fabrication process(es)) and to pass metal price risk on to our customers. However, in certain instances we do enter into firm price arrangements. In such instances, we do have price risk on our anticipated primary aluminum purchasepurchases in respect of the customer’s order. Total fabricated products shipments during 2004, 2005 and 2006 for which the Company hadwe were subject to price risk were 239, 200 and 155 (in millions of pounds) 119, 155,during 2007, 2006 and 2002005, respectively.


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For internal reporting purposes, wheneverWhenever our fabricated productsFabricated Products business unit enters into a firm price contract, our primary aluminumPrimary Aluminum business unit and fabricated productsFabricated Products business unit segments enter into an “internal hedge” so that all the metal price risk resides in our primary aluminumPrimary Aluminum business unit. Results from internal hedging activities between the two segments eliminate in consolidation. As more fully discussed in Item 7A. “Quantitative and Qualitative Disclosures About Market Risk”,Risk,” during the last three years, our net exposure to primary aluminum price risk at Anglesey substantially offset the volume of fabricated products shipments with underlying primary aluminum price risk. As such, we consider our access to Anglesey production overall to be a “natural” hedge against any fabricated productsFabricated Products firm metal-price risk. However, since the volume of fabricated products shipped under firm prices may not match up on amonth-to-month basis with expected Anglesey-related primary aluminum shipments and to the extent that firm price contracts from our Fabricated Products business unit exceed the Anglesey-related primary aluminum shipments, we may use third party hedging instruments to eliminate any net remaining primary aluminum price exposure existing at any time.
 
Primary aluminum-related hedging activities are managed centrally on behalf of our business segments to minimize transaction costs, to monitor consolidated net exposures and to allow for increased responsiveness to changes in market factors. Hedging activities are conducted in compliance with a policy approved by our board of directors, and hedging transactions are only entered into after appropriate approvals are obtained from our hedging committee (which includes our chief executive officer and key financial officers).
 
• Discontinued Operations
 
Prior to 2004, we were a more significant producer of primary aluminum and sold significant amounts of our alumina and primary aluminum production in domestic and international markets. Our strategy was to sell a substantial portionall of the alumina and primary aluminum available to us in excess of our internal requirements to third parties. As part of our reorganization, we made a strategic decision to sell all of our commodity-related interests, other than our interests in and related to Anglesey, as summarized below.
 
       
Entity/Facility
 
Location
 
Product
 
Period of Disposition
 
Queensland Alumina Limited Australia Alumina Second Quarter 2005
Gramercy refinery Louisiana Alumina Fourth Quarter 2004
Kaiser Jamaica Bauxite Company Jamaica Bauxite Fourth Quarter 2004
Volta Aluminium Company Limited Ghana Primary Aluminum Fourth Quarter 2004
Alumina Partners of Jamaica Jamaica Alumina Third Quarter 2004
Mead Smelter Washington Primary Aluminum Second Quarter 2004
 
We refer to Queensland Alumina Limited and Alumina Partners of Jamaica herein as QAL and Alpart, respectively.


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Segment and Geographical Area Financial Information
 
The information set forth in Note 1116 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data” regarding our segments and geographical areas in which we operate is incorporated herein by reference.
 
Competition
 
The fabricated aluminum industry is highly competitive. We concentrate our fabricating operations on selectedhighly engineered products for which we believe we have production capability, technical expertise, high product quality, and geographic and other competitive advantages. CompetitionWe differentiate ourselves from our competition by Best in the sale of fabricated aluminum productsClass customer satisfaction which is driven by quality, availability, price and service, including delivery performance. Our primary competition in the global heat treated flat-rolled products is Alcoa Inc. and Alcan Inc.Rio Tinto (through it’s ownership of Alcan’s fabricated aluminum products business). In the extrusion market, we compete with many regional participants as well as larger firmscompanies with national reach such as the Sapa-AlcoaSapa AG (the joint venture formed by Orkla and Alcoa), Norsk Hydro ASA and Indalex. ManySome of our competitors are substantially larger, have greater financial


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resources, and may have other strategic advantages, including more efficient technologies or lower raw material and energy costs.
 
Our fabricated aluminum products facilities are located in North America. To the extent our competitors have production facilities located outside North America, they may be able to produce similar products at a lower cost. We may not be able to adequately reduce costcosts to compete with these products. Increased competition could cause a reduction in our shipment volume and profitability or increase our expenditures, any one of which could have a material adverse effect on our results of operations.
 
In addition, our fabricated aluminum products compete with products made from other materials, such as steel and composites, for various applications, including aircraft manufacturing. The willingness of customers to accept substitutions for aluminum and the ability of large customers to exert leverage in the marketplace to reduce the pricing for fabricated aluminum products could adversely affect our results of operations.
 
For the heat treat plate and sheet products, new competition is limited by technological expertise that only a few companies have developed through significant investment in research and development. Further, use of plate and sheet in safety critical applications make quality and product consistency critical factors. Suppliers must pass a rigorous qualification process to sell to airframe manufacturers. Additionally, significant investment in infrastructure and specialized equipment is required to supply heat treat plate and sheet.
 
Barriers to entry are lower for extruded and forged products, mostly due to the lower required investment in equipment. However, the products that we produce are somewhat differentiated from the majority of products sold by competitors. We maintain a competitive advantage by using application engineering and advanced process engineering to distinguish our company and our products. OurWe believe our metallurgical expertise and controlled manufacturing processes enable superior product consistency and are difficult for competitors to offer, limiting their ability to effectively compete in many of our product niches.consistency.
 
Employees
 
At December 31, 2006,2007, we employed approximately 2,4252,600 persons, of which approximately 2,3702,540 were employed in our fabricated productsFabricated Products business unit and approximately 5560 were employed in our corporate group, most of whom are located in our offices in Foothill Ranch, California.


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The table below shows each manufacturing location, the primary union affiliation, if any, and the expiration date for the current union contract.
 
     
    Contract
Location
 
Union
 Expiration Date
 
Chandler, AZ Non-union 
Greenwood, SC Non-union 
Jackson, TN Non-union 
London, Ontario USW Canada Feb 2009
Los Angeles, CA Teamsters May 2009
Newark, OH USW Sept 2010
Richland, WA Non-union 
Richmond, VA USW/IAM Nov 2010
Sherman, TX IAM Dec 20072010
Spokane, WA USW Sept 2010
Tulsa, OK USW Nov 2010
 
As part of our chapter 11 reorganization, we entered into a settlement with the United Steelworkers, or USW, regarding, among other things, pension and retiree medical obligations. Under the terms of the settlement, we agreed to adopt a position of neutrality regarding the unionization of any of our employees.


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Environmental Matters
 
We are subject to numerous environmental laws and regulations with respect to, among other things: air and water emissions and discharges; the generation, storage, treatment, transportation and disposal of solid and hazardous waste; and the release of hazardous or toxic substances, pollutants and contaminants into the environment. Compliance with these environmental laws is and will continue to be costly.
 
Our operations, including our operations conducted prior to our emergence from chapter 11 bankruptcy in July 2006, have subjected, and may in the future subject, us to fines or penalties for alleged breaches of environmental laws and to obligations to perform investigations or clean up of the environment. We may also be subject to claims from governmental authorities or third parties related to alleged injuries to the environment, human health or natural resources, including claims with respect to waste disposal sites, the clean up of sites currently or formerly used by us or exposure of individuals to hazardous materials. Any investigation,clean-up or other remediation costs, fines or penalties, or costs to resolve third-party claims, may be costlysignificant and could have a material adverse effect on our financial position, results of operations and cash flows.
 
We have accrued, and will accrue as necessary, for costs relating to the above matters that are reasonably expected to be incurred based on available information. However, it is possible that actual costs may differ, perhaps significantly, from the amounts expected or accrued, and such differences could have a material adverse effect on our financial position, results of operations and cash flows. In addition, new laws or regulations, or changes to existing laws and regulations may occur, and we cannot assure you as to the amount that we would have to spend to comply with such new or amended laws and regulations or the effects that they would have on our financial position, results of operations and cash flows.
 
Emergence From Reorganization Proceedings
 
Background.  BetweenFrom the first quarter of 2002 and the first quarter of 2003,to June 30, 2006, Kaiser and 25 of our then existingits subsidiaries filed voluntary petitions for reliefoperated under chapter 11 of the United States Bankruptcy Code. While in chapter 11 bankruptcy, we continued to manage our business inCode under the ordinary course asdebtors-in-possession subject to the control and administrationsupervision of the Bankruptcy Court.
We Pursuant to our Plan, Kaiser and 16its subsidiaries, which included all of our subsidiaries filed the chapter 11 bankruptcycore fabricated products facilities and operations and a 49% interest in the first quarter of 2002 primarily because of our liquidity and cash flow problems that arose in late 2001 and early 2002. We were facing significant near-term debt maturities at a time of unusually weak aluminum industry business conditions, depressed aluminum prices and


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a broad economic slowdown that was further exacerbated by the events of September 11, 2001. In addition, we had become increasingly burdened by asbestos litigation and growing legacy obligations for retiree medical and pension costs. The confluence of these factors created the prospect of continuing operating losses and negative cash flows, resulting in lower credit ratings and an inability to access the capital markets.
In the first quarter of 2003, nine of our other subsidiaries filed chapter 11 bankruptcy in order to protect the assets held by those subsidiaries against possible statutory liens that might have otherwise arisen and been enforced by the Pension Benefit Guaranty Corporation (or the PBGC).
On December 20, 2005, the Bankruptcy Court entered an order confirming two separate joint plans of liquidation for four of our commodity-related subsidiaries. On December 22, 2005, these plans of liquidation became effective and all restricted cash and other assets held on behalf of or by the subsidiaries, consisting primarily of approximately $686.8 million of net cash proceeds from the sale of interests in and related to QAL and Alpart, were transferred to a trustee for subsequent distribution to holders of claims against the subsidiaries in accordance with the terms of the plans of liquidation. In connection with the plans of liquidation, these four subsidiaries were dissolved and their corporate existence was terminated.
On February 6, 2006, the Bankruptcy Court entered an order confirming the Plan for us and 21 of our subsidiaries that had filed chapter 11 bankruptcy. On May 11, 2006, the District Court for the District of Delaware entered an order affirming the confirmation order and adopting the Bankruptcy Court’s findings of fact and conclusions of law regarding confirmation of our Plan. On July 6, 2006, our Plan became effective and was substantially consummated, whereupon weAnglesey, emerged from chapter 11 bankruptcy.
Pursuant to our Plan, on July 6, 2006,2006. Pursuant to the Plan, all material pre-petition ownership interests in Kaiser were cancelled without consideration and approximately $4.4 billion of pre-petition claims against us, including claims in respect of debt, pension and postretirementpost-retirement medical obligations and asbestos and other tort liabilities, along with other pre-petition claims (which in total aggregated at June 30, 2006 approximately $4.4 billion) were resolved as follows:addressed and resolved. Pursuant to the Plan, all of the equity interests of Kaiser’s pre-emergence stockholders were cancelled without consideration. Equity of the newly emerged Kaiser was issued and delivered to a third-party disbursing agent for distribution to claimholders pursuant to the Plan.
 
• Claims in Respect of Retiree Medical Obligations.  Pursuant to settlements reached with representatives of hourly and salaried retirees in early 2004:
All financial statement information before July 1, 2006 relates to Kaiser before emergence from chapter 11 (sometimes referred to herein as the “Predecessor”). Kaiser after emergence is sometimes referred to herein as the “Successor.” As more fully discussed below, there will be a number of differences between the financial statements before and after emergence that will make comparisons of future and past financial information difficult and may make it more difficult to assess our future prospects based on historical performance.
 
• an aggregate of 11,439,900 shares of our common stock were delivered to the voluntary employees’ beneficiary association trust, or VEBA, that provides benefits for certain eligible retirees represented by certain unions and their spouses and eligible dependants (which we refer to herein as the “Union VEBA”) and entities that prior to July 6, 2006 acquired from the Union VEBA rights to receive a portion of such shares; and
• an aggregate of 1,940,100 shares of our common stock were delivered to the VEBA that provides benefits for certain other eligible retirees and their surviving spouses and eligible dependents (which we refer to herein as the “Salaried VEBA”) and entities that prior to July 6, 2006 acquired from the Salaried VEBA rights to receive a portion of such shares; and
• we became obligated to make certain contingent annual cash payments of up to $20 million annually to the VEBAs that fluctuate based on earnings, adjusted for certain cash flow items (see Note 7 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”).
We also made some changes to our accounting policies and procedures as part of the application of “fresh start” accounting as required by the American Institute of Certified Professional Accountants Statement of Position90-7(“SOP 90-7”),Financial Reporting by Entities in Reorganization Under the Bankruptcy Codeand the emergence process. In general, our accounting policies are the same as or similar to those historically used to prepare our financial statements. In certain cases, however, we adopted different accounting principles for, or applied methodologies differently to, our post emergence financial statement information. For instance, we changed our accounting methodologies with respect to inventory accounting. While we still account for inventories on alast-in, first-out (“LIFO”) basis after emergence, we are applying LIFO differently than we did in the past. Specifically, we now view each quarter on a standalone basis for computing LIFO; in the past, we recorded LIFO amounts with a view to the entire fiscal year, which, with certain exceptions, tended to result in LIFO charges being recorded in the fourth quarter or second half of the year.
• Priority Claims and Secured Claims.  All pre-petition priority claims, pre-petition priority tax claims and pre-petition secured claims were paid in full in cash.
• Unsecured Claims.  With respect to pre-petition unsecured claims (other than the personal injury claims specified below):
• all pre-petition unsecured claims of the PBGC against our Canadian subsidiaries were satisfied by the delivery of 2,160,000 shares of common stock and $2.5 million in cash; and
• all pre-petition general unsecured claims against us, other than our Canadian subsidiaries, including claims of the PBGC and holders of our public debt, were satisfied by the issuance of 4,460,000 shares of our common stock to a third-party disbursing agent, with such shares to be delivered to the holders of such claims in accordance with the terms of our Plan (to the extent that such claims do not constitute convenience claims that have been or will be satisfied with cash payments). Of such 4,460,000 shares of


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common stock, approximately 197,000 shares are currently being held by the third-party disbursing agent as a reserve pending resolution of disputed claims. To the extent a holder of a disputed claim is not entitled to shares reserved in respect of such claim, such shares will be distributed to holders of allowed claims.
• Personal Injury Claims.  Certain trusts (which we refer to herein as the “PI Trusts”) were formed to receive distributions from us, assume responsibility from us for present and future asbestos personal injury claims, present and future silica personal injury claims, present and future coal tar pitch personal injury claims and present but not future noise-induced hearing personal injury claims, and to make payments in respect of such personal injury claims. We contributed to the PI Trusts:
• the rights with respect to proceeds associated with personal injury-related insurance recoveries reflected on our consolidated financial statements at June 30, 2006 as a receivable having a value of $963.3 million;
• $13 million in cash (less approximately $.3 million advanced prior to July 6, 2006);
• the stock of a subsidiary whose primary asset was approximately 145 acres of real estate located in Louisiana and the rights as lessor under a lease agreement for such real property that produces modest rental income; and
• 75% of a pre-petition general unsecured claim against one of our subsidiaries in the amount of $1,106 million, entitling the PI Trusts to a share of the 4,460,000 shares of common stock distributed to unsecured claimholders.
The PI Trusts assumed all liability and responsibility for present and future asbestos personal injury claims, present and future silica personal injury claims, present and future coal tar pitch personal injury claims and present but not future noise-induced hearing personal injury claims. As of July 6, 2006, injunctions were entered prohibiting any person from pursuing any claims against us or any of our affiliates in respect of such matters.
In general, the rights afforded under our Plan and the treatment of claims under our Plan are in complete satisfaction of and discharge all claims arising on or before July 6, 2006. However, our Plan does not limit any rights that the United States of America or the individual states may have under environmental laws to seek to enforce equitable remedies against us, though we may raise any and all available defenses in any action to enforce such equitable remedies. Further, with regard to certain non-owned sites specified in the environmental settlement agreement entered into in connection with our Plan as to which we and the United States of America had not reached settlement by the confirmation date, all our rights and defenses and those of the United States of America are preserved and not affected by our Plan. With respect to sites owned by us after the confirmation date, specified categories of claims of the United States of America and the individual states party to the environmental settlement agreement are not discharged, impaired or affected in any way by our Plan, and we maintain any and all defenses to any such claims except for any defense alleging such claims were discharged under our Plan.
Cash payments made on July 6, 2006 for priority and secured claims, payments to the PI Trusts, bank and professional fees totaled approximately $29 million and were funded using existing cash resources.
Legal Structure
 
In connection with our Plan, we restructured and simplified our corporate structure. The result of the simplified corporate structure is summarized as follows:
 
 • We directly own 100% of the issued and outstanding shares of capital stock of Kaiser Aluminum Investments Company, a newly formed Delaware corporation (“KAIC”), which is intended to functionfunctions as an intermediate holding company.
 
 • KAIC owns 49% of the ownership interests of Anglesey and 100% of the ownership interests of each of:
 
 • Kaiser Aluminum Fabricated Products, LLC, a newly formed Delaware limited liability company (“KAFP”), which holds the assets and liabilities associated with our fabricated productsFabricated Products business unit (excluding those assets and liabilities associated with theour London, Ontario facility);


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 • Kaiser Aluminum Canada Limited, a newly formedan Ontario corporation (“KACL”), which holds the assets and liabilities ofassociated with our London, Ontario operationsfacility and certain former KACC Canadian subsidiaries that were largely inactive;
 
 • Kaiser Aluminum & Chemical Corporation, LLC, a newly formed Delaware limited liability company (“KACC, LLC”), which, as a successor by merger to Kaiser Aluminum & Chemical Corporation, holds our remaining non-operating assets and liabilities not assumed by KAFP;
 
 • Kaiser Aluminium International, Inc., a Delaware corporation which functions primarily as the seller of our products delivered outside the United States; and
• Trochus Insurance Co., Ltd., and Kaiser Bauxite Company.a corporation formed in Bermuda which has historically functioned as a captive insurance company.
 
Item 1A.  Risk Factors
 
This Item may contain statements which constitute “forward-looking statements” within the meaning of the Private Securities Litigation Reform Act of 1995. See Item 1. “Business — Forward Looking Statements” for cautionary information with respect to such forward-looking statements. Such cautionary information should be read as applying to all forward-looking statements wherever they appear in this Report. Forward-looking statements are not guarantees of future performance and involve significant risks and uncertainties. Actual results may vary from those in forward-looking statements as a result of a number of factors including those we discuss in this Item and elsewhere in this Report.
 
In evaluating us or our common stock, you should carefully consideraddition to the following risks. Thefactors discussed elsewhere in this Report, the risks described below are those which we believe are the material risks we face. The occurrence of any of the events discussed below could significantly and adversely affect our business, prospects, financial condition, results of operations and cash flows as well as the trading price of our common stock.
 
We recently emerged from chapter 11 bankruptcy, have sustained losses in the past and may not be able to maintain profitability.
Because we recently emerged from chapter 11 bankruptcy and have in the past sustained losses, we cannot assure you that we will be able to maintain profitability in the future. We sought protection under chapter 11 of the Bankruptcy Code in February 2002. We emerged from bankruptcy as a reorganized entity on July 6, 2006. Prior to and during this reorganization, we incurred substantial net losses, including net losses of $788.3 million, $746.8 million and $753.7 million in the fiscal years ended December 31, 2003, 2004 and 2005, respectively. If we cannot maintain profitability, the value of an investment in Kaiser may decline.
A reader may not be able to compare our historical financial information to our future financial information which will make it more difficultrelating to evaluate an investment inperiods after our company.emergence from chapter 11 bankruptcy.
 
As a result of the effectiveness of our chapter 11 plan of reorganization, our Plan, on July 6, 2006, we are operating our business under a new capital structure. In addition, we adopted fresh start reporting in accordance with American Institute of Certified Public Accountants Statement of Position90-7, orSOP 90-7,Financial Reporting by Entities in Reorganization Under the Bankruptcy Codeas of July 1, 2006. BecauseSOP 90-7 requires us to account for our assets and liabilities at their fair values as of the effectiveness of our Plan, our financial condition and results of operations from and after July 1, 2006 willare not be comparable in some material respects to the financial condition or results of operations reflected in our historical financial statements at dates or for periods prior to July 1, 2006. This may make it difficult to assess our future prospects based on historical performance.
 
We operate in a highly competitive industry which could adversely affect our profitability.
 
The fabricated products segment of the aluminum industry is highly competitive. Competition in the sale of fabricated aluminum products is based upon quality, availability, price and service, including delivery performance. Many of our competitors are substantially larger than we are and have greater financial resources than we do, and


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may have other strategic advantages, including more efficient technologies or lower raw material and energy costs. Our facilities are primarily located in North America. To the extent that our competitors have production facilities located outside North America, they may be able to produce similar products at a lower cost. We may not be able to adequately reduce costs to compete with these products. Increased competition could cause a reduction in our


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shipment volumes and profitability or increase our expenditures, any one of which could have a material adverse effect on our financial position, results of operations and cash flows.
 
Recent economic factors.
Over recent months, several banks and other financial institutions have announced multi-billion dollar write-downs related to their exposure to mortgage-backed securities and other financial instruments. This, along with other factors, has led to a tightening in the credit markets for certain borrowers. In addition, oil prices have hit unprecedented high levels and are having a negative impact on air carriers around the world. Further, there is uncertainty over the general direction of the U.S. economy. Although certain markets we serve, including aerospace and defense, remain strong, the impact of the high price of oil or a downturn in the U.S. or global economy could result in a decrease in demand for our products, cause our customers to fail to meet contractual commitments and have a material adverse impact on our financial position, results of operations and cash flows.
We depend on a core group of significant customers.
 
In 2006,2007, our largest fabricated products customer, Reliance, Steel & Aluminum, accounted for approximately 18%15% of our fabricated products net sales, and our five largest customers accounted for approximately 41%36% of our fabricated products net sales. If our existing relationships with significant customers materially deteriorate or are terminated and we are not successful in replacing lost business, our financial position, results of operations and cash flows could be materially and adversely affected. The loss of Reliance as a customer could have a material adverse effect on our financial position, results of operations and cash flows. In addition, a significant downturn in the business or financial condition of any of our significant customers could materially and adversely affect our financial position, results of operations and cash flows.
Some of our current and former international customers, particularly automobile manufacturers in Europe and Japan, were reluctant to do business with us while we underwent chapter 11 bankruptcy reorganization, presumably because of their unfamiliarity with U.S. bankruptcy laws and the uncertainty about the strength of our business. Although we believe our emergence from chapter 11 bankruptcy should mitigate such reluctance, we can give no assurance that this will be the case.
 
Our industry is very sensitive to foreign economic, regulatory and political factors that may adversely affect our business.
 
We import primary aluminum from, and manufacture fabricated products used in, foreign countries. We also own 49% of Anglesey, which owns and operates an aluminum smelter in the United Kingdom.Anglesey. We purchase alumina to supply to Anglesey and we purchase aluminum from Anglesey for sale to a third party in the United Kingdom. Factors in the politically and economically diverse countries in which we operate or have customers or suppliers, including inflation, fluctuations in currency and interest rates, competitive factors, civil unrest and labor problems, could affect our financial position, results of operations and cash flows. Our financial position, results of operations and cash flows could also be adversely affected by:
 
 • acts of war or terrorism or the threat of war or terrorism;
 
 • government regulation in the countries in which we operate, service customers or purchase raw materials;
 
 • the implementation of controls on imports, exports or prices;
 
 • the adoption of new forms of taxation;taxation and duties;
 
 • the imposition of currency restrictions;
 
 • the nationalization or appropriation of rights or other assets; and
 
 • trade disputes involving countries in which we operate, service customers or purchase raw materials.
 
The aerospace industry is cyclical and downturns in the aerospace industry, including downturns resulting from acts of terrorism, could adversely affect our revenues and profitability.
 
We derive a significant portion of our revenue from products sold to the aerospace industry, which is highly cyclical and tends to decline in response to overall declines in industrial production. As a result, our business is affected by overall levels of industrial production and fluctuations in the aerospace industry. The commercial


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aerospace industry is historically driven by the demand from commercial airlines for new aircraft. Demand for commercial aircraft is influenced by airline industry profitability, trends in airline passenger traffic, by the state of the U.S. and world economies and numerous other factors, including the effects of terrorism. The military aerospace cycle is highly dependent on U.S. and foreign government funding; however, it is also driven by the effects of terrorism, a changing global political environment, U.S. foreign policy, regulatory changes, the retirement of older aircraft and technological improvements to new aircraft engines that increase reliability. The timing, duration and


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severity of cyclical upturns and downturns cannot be predicted with certainty. A future downturn or reduction in demand could have a material adverse effect on our financial position, results of operations and cash flows.
 
In addition, because we and other suppliers are expanding production capacity, to alleviate the current supply shortage for heat treat aluminum plate, heat treat plate prices may eventually begin to decrease as production capacity increases.increases or demand decreases. Although we have implemented cost reduction and sales growth initiatives to minimize the impact on our results of operations, as heat treat plate prices return to more typical historical levels, these initiatives may not be adequate and our financial position, results of operations and cash flows may be adversely affected. Similarly, additional delays in the ramp up of production of new commercial aircraft programs could substantially reduce near-term demand for certain of our products. A reduction in anticipated demand could have a material adverse effect on our financial position, results of operations and cash flows.
 
A number of major airlines have also recently undergone or are undergoing chapter 11 bankruptcy and continue to experience financial strain from high fuel prices. Continued financial instability in the industry may lead to reduced demand for new aircraft that utilize our products, which could adversely affect our financial position, results of operations and cash flows.
 
The aerospace industry suffered significantly in the wake of the events of September 11, 2001, resulting in a sharp decrease globally in new commercial aircraft deliveries and order cancellations or deferrals by the major airlines. This decrease reduced the demand for our Aero/HS products. While there has been a recovery since 2001, the threat of terrorism and fears of future terrorist acts could negatively affect the aerospace industry and our financial position, results of operations and cash flows.
 
Our customers may reduce their demand for aluminum products in favor of alternative materials.
 
Our fabricated aluminum products compete with products made from other materials, such as steel and composites, for various applications. For instance, the commercial aerospace industry has used and continues to evaluate the further use of alternative materials to aluminum, such as composites, in order to reduce the weight and increase the fuel efficiency of aircraft. The willingness of customers to accept substitutions for aluminum or the ability of large customers to exert leverage in the marketplace to reduce the pricing for fabricated aluminum products could adversely affect the demand for our products, particularly our aerospace and high strength products, and thus adversely affect our financial position, results of operations and cash flows.
 
DownturnsFurther downturns in the automotive industry could adversely affect our net sales and profitability.
 
The demand for many of our general engineering and custom products is dependent on the production of automobiles, light trucks and heavy duty vehicles in North America. The automotive industry is highly cyclical, as new vehicle demand is dependent on consumer spending and is tied closely to the overall strength of the North American economy. The North American automotive industry is facing costly inventory corrections which could adversely affect our net sales and profitability. RecentMultiple production cuts announced by General Motors Corporation, Ford Motor Company and DaimlerChrysler AG, as well as cutbacks in heavy duty truck production,and major United States automobile manufacturers in recent years may continue to adversely affect the demand for our products. The North American automotive manufacturers are also burdened with substantial structural costs, including pension and healthcare costs that impact their profitability and labor relations. If the financial condition of these auto manufacturers continues to be unsteady or if any of the threethese automobile manufacturers seek restructuring or relief through bankruptcy proceedings, the demand for our products may decline, adversely affecting our net sales and profitability. AnySimilarly, any decline in the demand for new automobiles, particularly in the United States, could have a material adverse effect on our financial position, results of operations and cash flows. Seasonality experienced by the automotive industry in the third and fourth quarters of the calendar year also affects our financial position, results of operations and cash flows.


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Changes in consumer demand may adversely affect our operations which supply automotive end users.
Recent and any future increases in energy costs that consumers incur is resulting in shifts in consumer demand away from motor vehicles that typically have a higher content of the products we currently supply, such as light trucks and SUVs. The loss of business with respect to, or a lack of commercial success of, one or more particular vehicle models for which we are a significant supplier could have an adverse impact on our financial position, results of operations and cash flows.
We may not be able to successfully negotiate pricing terms with our automotive customers.
Cost cutting initiatives that our automotive customers have adopted generally result in increased downward pressure on pricing and our automotive customers typically seek agreements requiring reductions in pricing over the period of production. Pricing pressure may increase further, particularly in North America, as North American manufacturers pursue cost cutting initiatives. If we are unable to generate sufficient production cost savings in the future to offset any required price reductions our financial position, results of operations and cash flows could be adversely impacted.
 
Because our products are often components of our customers’ products, reductions in demand for our products may be more severe than, and may occur prior to reductions in demand for, our customers’ products.
 
Our products are often components of the end-products of our customers. Customers purchasing our fabricated aluminum products, such as those in the cyclical automotive and aerospace industries, generally require significant lead time in the production of their own products. Therefore, demand for our products may increase prior to demand for our customers’ products. Conversely, demand for our products may decrease as our customers anticipate a downturn in their respective businesses. As demand for our customers’ products begins to soften, our customers typically reduce or eliminate their demand for our products and meet the reduced demand for their products using their own inventory without replenishing that inventory, which results in a reduction in demand for our products that


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is greater than the reduction in demand for their products. This amplified reduction in demand for our products in the event of a downswing in our customers’ respective businesses (de-stocking) may adversely affect our financial position, results of operations and cash flows.
 
Our business is subject to unplanned business interruptions which may adversely affect our performance.
 
The production of aluminum and fabricated aluminum products is subject to unplanned events such as explosions, fires, inclement weather, natural disasters, accidents, transportation interruptions and supply interruptions. Operational interruptions at one or more of our production facilities, particularly interruptions at our Trentwood facility in Spokane, Washington where our production of plate and sheet is concentrated, could cause substantial losses in our production capacity. Furthermore, because customers may be dependent on planned deliveries from us, customers that have to reschedule their own production due to our delivery delays may be able to pursue financial claims against us, and we may incur costs to correct such problems in addition to any liability resulting from such claims. Such interruptions may also harm our reputation among actual and potential customers, potentially resulting in a loss of business. To the extent these losses are not covered by insurance, our financial position, results of operations and cash flows may be adversely affected by such events.
 
Covenants and events of default in our debt instruments could limit our ability to undertake certain types of transactions and adversely affect our liquidity.
 
Our revolving credit facility and term loan facility containcontains negative and financial covenants and events of default that may limit our financial flexibility and ability to undertake certain types of transactions. For instance, we are subject to negative covenants that restrict our activities, including restrictions on creating liens, engaging in mergers, consolidations and sales of assets, incurring additional indebtedness, providing guaranties, engaging in different businesses, making loans and investments, making certain dividends, debt and other restricted payments, making certain prepayments of indebtedness, engaging in certain transactions with affiliates and entering into certain restrictive agreements. If we fail to satisfy the covenants set forth in our revolving credit facility and term loan facility or another event of default occurs under these facilities, the maturity of the loans could be accelerated or, in the case of the


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revolving credit facility, we could be prohibited from borrowing for our working capital needs. If the loans are accelerated and we do not have sufficient cash on hand to pay all amounts due, we could be required to sell assets, to refinance all or a portion of our indebtedness or to obtain additional financing. Refinancing may not be possible and additional financing may not be available on commercially acceptable terms, or at all. If we cannot borrow under the revolving credit facility to meet our working capital needs, we would needcould be required to seek additional financing, if available, or curtail our operations. Additional financing may not be available on commercially acceptable terms, or at all. If the revolving credit facility is terminated and we do not have sufficient cash on hand to pay any amounts due, we could be required to sell assets or to obtain additional financing.
 
We depend on our subsidiaries for cash to meet our obligations and pay any dividends.
 
We are a holding company. Our subsidiaries conduct all of our operations and own substantially all of our assets. Consequently, our cash flow and our ability to meet our obligations or pay dividends to our stockholders depend upon the cash flow of our subsidiaries and the payment of funds by our subsidiaries to us in the form of dividends, tax sharing payments or otherwise. Our subsidiaries’ ability to make any paymentprovide funding will depend on their earnings, the terms of their indebtedness (including the revolving credit facility and term loan facility), tax considerations and legal restrictions.
 
We may not be able to successfully implement our productivity and cost reduction initiatives.
 
We have undertaken and mayexpect to continue to undertake productivity and cost reduction initiatives to improve performance, including deployment of company-wide business improvement methodologies, such as our production system, the Kaiser Production System, which involves the integrated utilization of application and advanced process engineering and business improvement methodologies such as lean enterprise, total productive maintenanceLean Enterprise, Total Productive Maintenance and six sigma.Six Sigma. We cannot assure you that all of these initiatives will be completed or beneficial to us or that any estimated cost saving from such activities will be fully realized. Even ifwhen we are able to generate new efficiencies successfully in the short to medium term, we may not be able to continue to reduce cost and increase productivity over the long term.


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Our profitability could be adversely affected by increases in the cost of raw materials.materials and freight.
 
The price of primary aluminum has historically been subject to significant cyclical price fluctuations, and the timing of changes in the market price of aluminum is largely unpredictable. Although our pricing of fabricated aluminum products is generally intended to pass the risk of price fluctuations on to our customers, we may not be able to pass on the entire cost of such increases to our customers or offset fully the effects of higher costs for other raw materials, which may cause our profitability to decline. There will also be a potential time lag between increases in prices for raw materials under our purchase contracts and the point when we can implement a corresponding increase in price under our sales contracts with our customers. As a result, we may be exposed to fluctuations in raw materialsmaterial prices, including aluminum, since, during the time lag, we may have to bear the additional cost of the price increase under our purchase contracts. If these events were to occur, they could have a material adverse effect on our financial position, results of operations and cash flows. Furthermore, we are party to arrangements based on fixed prices that include the primary aluminum price component, so that we bear the entire risk of rising aluminum prices, which may cause our profitability to decline. In addition, an increase in raw materialsmaterial prices may cause some of our customers to substitute other materials for our products, adversely affecting our financial position, results of operations and cash flows due to both a decrease in the sales of fabricated aluminum products and a decrease in demand for the primary aluminum produced at Anglesey.
 
We are responsible for selling and delivering alumina to Anglesey in proportion to our ownership percentage at a predetermined price. Such alumina currently is purchased under contracts that extendextends through 2007August 2009 at prices that are tied to primary aluminum prices. We will needIn addition we delivered the alumina to secureAnglesey under the terms of a new aluminafreight contract forthat expired at the period afterend of 2007. Current freight rates are substantially higher than rates under the former contract. We cannot assure you that we will be able to secure a source of alumina at comparable prices.process for the period after August of 2009. If we are unable to do so or freight rates do not improve, our financial position, results of operations and cash flows associated with our primary aluminumPrimarily Aluminum business segment may be adversely affected.
 
The price volatility of energy costs may adversely affect our profitability.
 
Our income and cash flows depend on the margin above fixed and variable expenses (including energy costs) at which we are able to sell our fabricated aluminum products. The volatility in costs of fuel, principally natural gas,


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and other utility services, principally electricity, used by our production facilities affect operating costs. Fuel and utility prices have been, and will continue to be, affected by factors outside our control, such as supply and demand for fuel and utility services in both local and regional markets. The daily closing price of the front-month futures contract for natural gas per million British thermal units as reported on NYMEX ranged between $4.57$5.38 and $8.75$8.64 in 2004, between2007, $4.20 and $10.63 in 2006 and $5.79 and $15.38 in 2005 and between $4.20 and $10.63 in 2006.2005. Typically, electricity prices fluctuate with natural gas prices which increases our exposure to energy costs. Future increases in fuel and utility prices may have an adverse effect on our financial position, results of operations and cash flows.
 
Our hedging programs may limit the income and cash flows we would otherwise expect to receive if our hedging program were not in place.
 
From time to time in the ordinary course of business, we may enter into hedging transactions to limit our exposure to price risks relating to primary aluminum prices, energy prices and foreign currency. To the extent that these hedging transactions fix prices or exchange rates and the prices for primary aluminum exceed the fixed or ceiling prices established by these hedging transactions or energy costs or foreign exchange rates are below the fixed prices, our income and cash flows will be lower than they otherwise would have been. Additionally, to the extent that primary aluminum prices, energy prices and/or foreign currency exchange rates deviate materially and adversely from fixed or ceiling prices or rates established by outstanding hedging transactions, we could incur margin calls which could adversely impact our liquidity.
 
The expiration of the power agreement for Anglesey may adversely affect our cash flows and affect our hedging programs.
 
The agreement under which Anglesey receives power expires in September 2009, and the nuclear facility which supplies such power is scheduled to cease operations in late 2010. As of the date of this Report, Anglesey has not identified a source from which to obtain sufficient power to sustain its operations on reasonably acceptable terms thereafter,after the expiration of the current agreement in September 2009, and we cannot assure you that Anglesey will be able to do so. If, as a result, Anglesey’s aluminum productionreduction is curtailed or its costs are increased, our cash flows may be adversely affected. In addition, any decrease in Anglesey’s production would reduce or eliminate the “natural hedge” against rising primary


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aluminum prices created by our participation in the primary aluminum market and, accordingly, we may deem it appropriate to increase our hedging activity to limit exposure to such price risks, potentially adversely affecting our financial position, results of operations and cash flows.
 
If Anglesey cannot obtain sufficient power on acceptable terms, Anglesey’s aluminum reduction operations will likely be shut down. Given the potential for future shut down and related costs, Anglesey temporarily suspended dividends from Anglesey have been suspended temporarilyduring the last half of 2006 and the first half of 2007 while Anglesey studiesit studied future cash requirements. Based on a review of cash anticipated to be available for future cash requirements, Anglesey removed the temporary suspension of dividends and declared dividends in August 2007 and November 2007. The shut down may involve significant costs to Anglesey which wouldcould decrease or eliminate its ability to pay dividends. The process of shutting down aluminum reduction operations may involve transition complications which may prevent Anglesey from operating its aluminum reduction operations at full capacity until the expiration of the power contract. As a result, our financial position, results of operations and cash flows may be negatively affected even before the September 2009 expiration of the power contract.
 
We are exposed to fluctuations in foreign currency exchange rates and interest rates, as well as inflation and other economic factors in the countries in which we operate.
Economic factors, including inflation and fluctuations in foreign currency exchange rates and interest rates in the countries in which we operate, could affect our revenues, expenses and results of operations. In particular, lower valuation of the U.S. dollar against other currencies, particularly the Canadian dollar, Euro and British Pound Sterling, may affect our profitability as some important raw materials are purchased in other currencies, while products generally are sold in U.S. dollars.


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Our ability to keep key management and other personnel in place and our ability to attract management and other personnel may affect our performance.
 
We depend on our senior executive officers and other key personnel to run our business. The loss of any of these officers or other key personnel could materially and adversely affect our operations. Competition for qualified employees among companies that rely heavily on engineering and technology is intense, and the loss of qualified employees or an inability to attract, retain and motivate additional highly skilled employees required for the operation and expansion of our business could hinder our ability to improve manufacturing operations, conduct research activities successfully or develop marketable products.
 
Our production costs may increase and we may not sustain our sales and earnings if we fail to maintain satisfactory labor relations.
 
A significant number of our employees are represented by labor unions under labor contracts with varying durations and expiration dates. All of these contracts currently expire in 2009 and 2010, including labor contracts with the USW covering four of our manufacturing locations and approximately 1,055, or 41%, of our employees scheduled to expire in the Fall of 2010. We may not be able to renegotiate these or our other labor contracts when they expire on satisfactory terms or at all. A failurewhen they expire. As part of any such renegotiation, we may reach agreements with respect to do so may increasefuture wages and benefits that could materially and adversely affect our costs or cause us to limit or haltfuture financial position, results of operations before a new agreement is reached.and cash flows. In addition, our existing labor agreements may not prevent a strikesuch negotiations could divert management attention or result in union-initiated work actions, including strikes or work stoppage, and any work stoppagestoppages that could have a material adverse effect on our financial position, results of operations and cash flows. Moreover, the existence of labor agreements may not prevent such union-initiated work actions.
 
Our business is regulated by a wide variety of health and safety laws and regulations and compliance may be costly and may adversely affect our results of operations.
 
Our operations are regulated by a wide variety of health and safety laws and regulations. Compliance with these laws and regulations may be costly and could have a material adverse effect on our results of operations. In addition, these laws and regulations are subject to change at any time, and we can give you no assurance as to the effect that any such changes would have on our operations or the amount that we would have to spend to comply with such laws and regulations as so changed.
 
Environmental compliance, clean up and damage claims may decrease our cash flow and adversely affect our results of operations.
 
We are subject to numerous environmental laws and regulations with respect to, among other things: air and water emissions and discharges; the generation, storage, treatment, transportation and disposal of solid and hazardous waste; and the release of hazardous or toxic substances, pollutants and contaminants into the environment. Compliance with these environmental laws is and will continue to be costly.
 
Our operations, including our operations conducted prior to our emergence from chapter 11 bankruptcy, have subjected, and may in the future subject, us to fines or penalties for alleged breaches of environmental laws and to obligations to perform investigations or clean up of the environment. We may also be subject to claims from governmental authorities or third parties related to alleged injuries to the environment, human health or natural resources, including claims with respect to waste disposal sites, the clean up of sites currently or formerly used by us or exposure of individuals to hazardous materials. Any investigation,clean-up or other remediation costs, fines or


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penalties, or costs to resolve third-party claims may be costlysignificant and could have a material adverse effect on our financial position, results of operations and cash flows.
 
We have accrued, and will accrue, for costs relating to the above matters that are reasonably expected to be incurred based on available information. However, it is possible that actual costs may differ, perhaps significantly, from the amounts expected or accrued, and such differences could have a material adverse effect on our financial position, results of operations and cash flows. In addition, new laws or regulations or changes to existing laws and regulations may occur, and we cannot assure you as to the amount that we would have to spend to comply with such new or amended laws and regulations or the effects that they would have on our financial position, results of operations and cash flows.


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Other legal proceedings or investigations or changes in the laws and regulations to which we are subject may adversely affect our results of operations.
 
In addition to the environmental matters described above, we may from time to time be involved in, or be the subject of, disputes, proceedings and investigations with respect to a variety of matters, including matters related to health and safety, personal injury, employees, taxes and contracts, as well as other disputes and proceedings that arise in the ordinary course of business. It could be costly to defend against these claims or any investigations involving them, whether meritorious or not, and legal proceedings and investigations could divert management’s attention as well as operational resources, negatively affecting our financial position, results of operations and cash flows. It could also be costly to make payments on account of any such claims.
 
Additionally, as with the environmental laws and regulations to which we are subject, the other laws and regulations which govern our business are subject to change at any time, and we cannot assure you as to the amount that we would have to spend to comply with such laws and regulations as so changed or otherwise as to the effect that any such changes would have on our operations.
 
Product liability claims against us could result in significant costs or negatively affect our reputation and could adversely affect our results of operations.
 
We are sometimes exposed to warranty and product liability claims. We cannot assure you that we will not experience material product liability losses arising from such claims in the future. We generally maintain insurance against many product liability risks but we cannot assure you that our coverage will be adequate for liabilities ultimately incurred. In addition, we cannot assure you that insurance will continue to be available to us on terms acceptable to us. A successful claim that exceeds our available insurance coverage could have a material adverse effect on our financial position, results of operations and cash flows.
 
Our Trentwood expansion projectand rod, bar, and tube investment projects may not be completed as scheduled.
 
We are currently in the process of a $105$139 million expansion of production capacity and gauge capability at our Trentwood facility.facility which includes the final $34 million follow-on investment announced in June 2007. While the project is currently on schedule to befirst two phases were successfully completed in 2008, with substantially all costs being incurred in 2006 andat December 31, 2007, our ability to fully complete the final phase of this project, and the timing and costs of doing so, are subject to various risks associated with all major construction projects, many of which are beyond our control, including technical or mechanical problems. If we are unable to fully complete this project or if the actual costs for this project exceed our current expectations, our financial position, results of operations and cash flows would be adversely affected. In addition, we have contracts currently in place expected to be fulfilled with production from the expanded facility. If completion of the expansionfinal phase is significantly delayed or the expansion is not fully completed,interupts production, we may notlose production or be ableunable to meet shipping deadlines on time or at all, which would adversely affect our results of operations, may lead to litigation and may damage our relationships with these customers and our reputation generally.
In the third quarter of 2007 we announced a $91 million investment in our rod, bar, and tube value stream including the development of a production facility expected to be in Kalamazoo, Michigan. If we are unable to fully complete these projects or if the actual costs for these projects exceed our current expectations, our financial position, results of operations and cash flows could be adversely affected.
 
We may not be able to successfully execute our strategy of growth through acquisitions.
 
A component of our growth strategy is to acquire fabricated products assets in order to complement our product portfolio. Our ability to do so will be dependent upon a number of factors, including our ability to identify acceptable acquisition candidates, consummate acquisitions on favorable terms, successfully integrate acquired


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assets, obtain financing to fund acquisitions and support our growth and many other factors beyond our control. Risks associated with acquisitions include those relating to:
 
 • diversion of management’s time and attention from our existing business;
 
 • challenges in managing the increased scope, geographic diversity and complexity of operations;
 
 • difficulties in integrating the financial, technological and management standards, processes, procedures and controls of the acquired business with those of our existing operations;


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 • liability for known or unknown environmental conditions or other contingent liabilities not covered by indemnification or insurance;
 
 • greater than anticipated expenditures required for compliance with environmental or other regulatory standards or for investments to improve operating results;
 
 • difficulties in achieving anticipated operational improvements;
 
 • incurrence of additional indebtedness to finance acquisitions or capital expenditures relating to acquired assets; and
 
 • issuance of additional equity, which could result in further dilution of the ownership interests of existing stockholders.
 
We may not be successful in acquiring additional assets, and any acquisitions that we do consummate may not produce the anticipated benefits or may have adverse effects on our financial position, results of operations and cash flows.
 
In our 2005Form 10-K, we have reported one material weakness relating to hedge accounting in our internal control over financial reporting, which resulted in the restatement of our financial statements, and one significant deficiency.
During the first quarter of 2006 as part of the reporting and closing process relating to the preparation of our December 31, 2005 financial statements, we concluded that our controls and procedures were not effective as of December 31, 2005 because due to a material weakness in internal control over financial reporting existed relating to our accounting for derivative financial instruments. A material weakness is a control deficiency, or combination of control deficiencies, that results in more than a remote likelihood that a material misstatement of our annual or interim financial statements would not be prevented or detected. We concluded that our procedures relating to hedging transactions were not designed effectively and that our documentation did not comply with certain accounting rules, thus requiring us to account for our derivatives on amark-to-market basis. While we are working to modify our documentation and requalify certain derivative transactions for treatment as hedges, and have engaged outside experts to perform periodic reviews, we cannot assure you that such improved controls will prevent any or all instances of non-compliance. As a result of the material weakness, we restated our financial statements for the quarters ended March 31, 2005, June 30, 2005 and September 30, 2005, to reflectmark-to-market accounting. See Part II, Item 9A, “Controls and Procedures” in this Report for more information. Until we requalify our derivatives for hedge accounting treatment, we will not consider this matter to be fully remediated.
We also concluded that the appropriate post-emergence accounting treatment for payments made in 2005 to the voluntary employees’ beneficiary association trusts, or VEBAs, created in connection with our chapter 11 reorganization required presentation of VEBA payments as a reduction of pre-petition retiree medical obligations rather than as a period expense, as we had concluded in prior quarters. Our prior treatment of VEBA payments was identified as a significant deficiency in our internal control over financial reporting at December 31, 2005. We corrected this deficiency during the preparation of our December 31, 2005 financial statements and, accordingly, such deficiency did not exist at the end of the subsequent periods.
Although we believe we have or will address these issues with the remedial measures that we have implemented or plan to implement, the measures we have taken to date and any future measures may not be effective, and we may not be able to implement and maintain effective internal control over financial reporting in the future. In addition, other deficiencies in our internal controls may be discovered in the future.


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Any failure to correct the material weakness or to implement new or improved controls, or difficulties encountered in their implementation, could cause us to fail to meet our reporting obligations or result in material misstatements in our financial statements. Any such failure also could affect the ability of our management to certify that our internal controls are effective when it provides an assessment of our internal control over financial reporting, and could affect the results of our independent registered public accounting firm’s attestation report regarding our management’s assessment. Inferior internal controls and further related restatements could also cause investors to lose confidence in our reported financial information, which could have a negative effect on the trading price of our stock.
We will be exposed to risks relating to evaluations of controls required by Section 404 of theSarbanes-Oxley Act of 2002.
 
We are required to comply with Section 404 of the Sarbanes-Oxley Act of 2002 by no later than2002. While we have concluded that at December 31, 2007. We are2007 we have no material weaknesses in the process of evaluating our internal controls systems to allow management to report on, and our independent auditors to audit, our internal controls over financial reporting. We will be performing the system and process evaluation and testing (and any necessary remediation) required to comply with the management certification and auditor attestation requirements of Section 404. However,reporting we cannot be certain as toassure you that we will not have a material weakness in the timing of completion of our evaluation, testing and remediation actions or the impact of the same on our operations. Furthermore, upon completion of this process, we may identify control deficiencies of varying degrees of severity under applicable Securities and Exchange Commission, or SEC, and Public Company Accounting Oversight Board rules and regulations that remain unremediated. We will be required to report, among other things, control deficiencies that constitute a “material weakness” or changes in internal controls that, or are reasonably likely to, materially affect internal controls over financial reporting.future. A “material weakness” is a control deficiency, or combination of significant deficiencies that results in more than a remote likelihood that a material misstatement of the annual or interim financial statements will not be prevented or detected. If we fail to implementmaintain a system of internal controls over financial reporting that meets the requirements of Section 404, in a timely manner, we might be subject to sanctions or investigation by regulatory authorities such as the SEC or by NASDAQ.the NASDAQ Stock Market LLC. Additionally, failure to comply with Section 404 or the report by us of a material weakness may cause investors to lose confidence in our financial statements and our stock price may be adversely affected. If we fail to remedy any material weakness, our financial statements may be inaccurate, we may not have access to the capital markets, and our stock price may be adversely affected.
 
We may not be able to adequately protect proprietary rights to our technology.
 
Our success will depend in part upon our proprietary technology and processes. Although we attempt to protect our intellectual property through patents, trademarks, trade secrets, copyrights, confidentiality and nondisclosure agreements and other measures, these measures may not be adequate to protect such intellectual property, particularly in foreign countries where the laws may offer significantly less intellectual property protection than is offered by the laws of the United States. In addition, any attempts to enforce our intellectual property rights, even if successful, could result in costly and prolonged litigation, divert management’s attention and adversely affect incomeour results of operations and cash flows. Failure to adequately protect our intellectual property may adversely affect our results of operations as our competitors would be able to utilize such property without having had to incur the costs of developing it, thus potentially reducing our relative profitability. Furthermore, we may be subject to claims that our technology infringes the intellectual property rights of another. Even if without merit, those claims could result in costly and prolonged litigation, divert management’s attention and adversely affect our income and cash flows. In addition, we may be required to enter into licensing agreements in order to continue using technology that is important to our business. However, we may be unable to obtain license agreements on acceptable terms, which could negatively affect our financial position, results of operations and cash flows.
 
We may not be able to utilize all of our net operating loss carry-forwards.
 
We have net operating loss carry-forwards and other significant U.S. tax attributes that we believe could offset otherwise taxable income in the United States. We believe thatAt December 31, 2007, these tax attributes could together offset in the range of $975 to $1,050$897.5 million of otherwise taxable income. This matter will, however, not be better determinable until the completion of our 2006 income tax return analysis during mid/late 2007. The amount of net operating loss carry-


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forwardscarry-forwards available in any year to offset our net taxable income will be reduced or eliminated if we experience a “change of ownership”an “ownership change” as defined in the Internal Revenue Code. We haveCode (the “Code”). Upon our emergence from chapter 11 bankruptcy, we entered into a stock transfer restriction agreement with our largest stockholder, a VEBA that provides benefits for certain eligible


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retirees represented by certain unions and their spouses and eligible dependents (which we refer to as the Union VEBA), and our certificate of incorporation prohibitswas amended to prohibit and voidsvoid certain transfers of our common stock in order tostock. Both reduce the risk that aan ownership change of ownership will jeopardize our net operating loss carry-forwards. Because U.S. tax law limits the time during which carry-forwards may be applied against future taxes, we may not be able to take full advantage of the carry-forwards for federal income tax purposes. In addition, the tax laws pertaining to net operating loss carry-forwards may be changed from time to time such that the net operating loss carry-forwards may be reduced or eliminated. If the net operating loss carry-forwards become unavailable to us or are fully utilized, our future income will not be shielded from federal income taxation, thereby reducing funds otherwise available for general corporate purposes.
 
Our current common stock has a limited trading historyTransfer restrictions and a small public float which may limit development of a market for our common stock and increase the likelihood of significant volatility inother factors could hinder the market for our common stock.
 
In order to reduce the risk that any change in our ownership would jeopardize the preservation of our U.S. federal income tax attributes, including net operating loss carry-forwards, for purposes of Sections 382 and 383 of the Internal Revenue Code, upon emergence from chapter 11 bankruptcy, we entered into a stock transfer restriction agreement with our largest stockholder, the Union VEBA, and amended and restated our certificate of incorporation to include restrictions on transfers involving 5% ownership. These transfer restrictions could hinder development of an activethe market for our common stock. In addition, the market price of our common stock may be subject to significant fluctuations in response to numerous factors, including variations in our annual or quarterly financial results or those of our competitors, changes by financial analysts in their estimates of our future earnings, substantial amounts of our common stock being sold into the public markets upon the expiration of share transfer restrictions, which expire in July 2016, or upon the occurrence of certain events relating to U.S. tax benefits available under section 382 of the Internal Revenue Code, conditions in the economy or stock market in general or in the fabricated aluminum products industry in particular or unfavorable publicity.
We may not be able to engage in or approve certain transactions involving our common shares without impairing the use our federal income tax attributes.
Section 382 of the Code affects our ability to use our federal income tax attributes, including our net operating loss carry-forwards, following a more than 50% change in ownership during any period of 36 consecutive months, all as determined under the Code, an “ownership change”. Certain transactions may be included in the calculation of an ownership change, including transactions involving our repurchase of our common shares, our issuance of new common shares, the sale of additional common shares by the Union VEBA, any person or group of persons becoming a 5% holder of our common shares and any 5% holder increasing the number of common shares held. Transactions included in the calculation of an ownership change may limit our ability to engage in or approve additional transactions during the balance of the applicable 36 month period without affecting our ability to use our federal income tax attributes. The limitation on our inability to engage in or approve additional transactions may adversely impact the market for our common shares and our ability to pursue certain transactions, including the repurchase of our common shares or to raise capital in the equity marketsand/or to issue new common shares to pursue external growth opportunities.
 
Our net sales, operating results and profitability may vary from period to period, which may lead to volatility in the trading price of our stock.
 
Our financial and operating results may be significantly below the expectations of public market analysts and investors and the price of our common stock may decline due to the following factors:
 
 • volatility in the spot market for primary aluminum and energy costs;
 
 • changes in the volume, price and mix of the products we sell;
• our annual accruals for variable payment obligations to the Union VEBA and another VEBA that provides benefits for certain other eligible retirees and their surviving spouses and eligible dependents (which we refer to as the Salaried VEBA);
 
 • non-cash charges includinglast-in, first-out, or LIFO, inventory charges and impairments;


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 • global economic conditions;
 
 • unanticipated interruptions of our operations for any reason;
 
 • variations in the maintenance needs for our facilities;
 
 • unanticipated changes in our labor relations; and
 
 • cyclical aspects impacting demand for our products.products; and
• reductions in defense spending.
 
Our annual variable payment obligationobligations to the Union VEBA and Salaried VEBA are linked with our profitability, which means that not all of our earnings will be available to our stockholders.
 
We are obligated to make annual payments to the Union VEBA and Salaried VEBA calculated based on our profitability and therefore not all of our earnings will be available to our stockholders. The aggregate amount of our


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annual payments to these VEBAs is capped however at $20 million and is subject to other limitations. As a result of these payment obligations, our earnings and cash flows may be reduced. Although our obligation to make annual payments to the Union VEBA terminates for periods beginning after December 31, 2012, the Union VEBA or other groups representing our current and future retired hourly employees may seek to extend our obligation beyond the termination date. Any such extension could have a material adverse effect on our financial position, results of operations and cash flows.
 
A significant percentage of our stock is held by the Union VEBA which may exert significant influence over us.
 
The Union VEBA currently owns 26.7%23.5% of our common stock.stock as of December 31, 2007. As a result, the Union VEBA has significant influence over matters requiring stockholder approval, including the composition of our boardBoard of directors.Directors. Further, to the extent that the Union VEBA and other substantial stockholders were to act in concert, they could potentially control any action taken by our stockholders. This concentration of ownership could also facilitate or hinder proxy contests, tender offers, open market purchase programs, mergers or other purchases of our common stock that might otherwise give stockholders the opportunity to realize a premium over the then prevailing market price of our common stock or cause the market price of our common stock to decline. We cannot assure you that the interests of our major stockholders will not conflict with our interests or the interests of our other investors.
 
The USW has director nomination rights through which it may influence us, and USW interests may not align with our interests or the interests of our other investors.
 
Pursuant to an agreement, the United Steel, Paper and Forestry, Rubber, Manufacturing, Energy, Allied Industrial and Service Workers International Union, AFL-CIO, CLC, or USW, has been granted rights to nominate candidates which, if elected, would constitute 40% of our Board of Directors through December 31, 2012 at which time the candidatesUSW is required to be submittedcause any director nominated by the USW to submit his or her resignation to our stockholders for election toBoard of Directors, which submission our boardBoard of directors.Directors may accept or reject in its discretion. As a result, the directors nominated by the USW may have a significant voice in the decisions of our Board of Directors. It is possible that the USW may seek to extend the term of the agreement and its right to nominate board members beyond 2012 and continue its ability to have a significant voice in the decisions of directors.our Board of Directors.
 
We doPayment of dividends may not currently anticipate paying any dividends,continue in the future and our payment of dividends and stock repurchases are subject to restriction.
 
We have not declared orIn June 2007, our Board of Directors initiated the payment of a regular quarterly cash dividend of $0.18 per common share per quarter. A quarterly cash dividend has been paid any cash dividends on our common stock since we filed chapter 11 bankruptcy in 2002. We currently intend to retain all earnings for the operation and expansion of our business and do not currently anticipate paying any dividends on our common stock. Theeach subsequent quarter. Future declaration and payment of dividends, if any, in the future will be at the discretion of the boardBoard of directorsDirectors and will be dependent upon our results of operations, financial condition, cash requirements, future prospects and other factors. Accordingly, from time to time, the board may declare dividends, though weWe can give you no assurance that any dividends will be declared and paid in this regard. Moreover,the future. Our revolving credit facility currently restricts our ability to pay any dividends or purchase any of our stock. Under our revolving credit facility, we may pay cash


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dividends only if we are not in default or would not be in default as a result of the dividends, and our term loan facility restrict our abilityare limited to declare or payan amount based on a portion of cumulative earnings, net of dividends, or repurchase any shares of our common stock. In addition, significant repurchases of our shares of common stock may jeopardize the preservation of our federal income tax attributes, including our net operating loss carry-forwards.as adjusted for certain other cash inflows.
 
Our certificate of incorporation includes transfer restrictions that may void transactions in our common stock effected by 5% stockholders.
 
Our certificate of incorporation places restrictions on transfer of our equity securities if either (1) the transferor holds 5% or more of the fair market value of all of our issued and outstanding equity securities or (2) as a result of the transfer, either any person would become such a 5% stockholder or the percentage stock ownership of any such 5% stockholder would be increased. These restrictions are subject to exceptions set forth in our certificate of incorporation. Any transfer that violates these restrictions will be unwound as provided in our certificate of incorporation. Moreover, as indicated below, these provisions may make our stock less attractive to large institutional holders, and may also discourage potential acquirers from attempting to take over our company. As a result, these transfer restrictions may have the effect of delaying or deterring a change of control of our company and may limit the price that investors might be willing to pay in the future for shares of our common stock.
 
Delaware law, our governing documents and the stock transfer restriction agreement we entered into as part of our Plan may impede or discourage a takeover, which could adversely affect the value of our common stock.
 
Provisions of Delaware law, our certificate of incorporation and the stock transfer restriction agreement with the Union VEBA may have the effect of discouraging a change of control of our company or deterring tender offers


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for our common stock. We are currently subject to anti-takeover provisions under Delaware law. These anti-takeover provisions impose various impediments to the ability of a third party to acquire control of us, even if a change of control would be beneficial to our existing stockholders. Additionally, provisions of our certificate of incorporation and bylaws impose various procedural and other requirements, which could make it more difficult for stockholders to effect some corporate actions. For example, our certificate of incorporation authorizes our boardBoard of directorsDirectors to determine the rights, preferences and privileges and restrictions of unissued shares of preferred stock without any vote or action by our stockholders. Thus, our boardBoard of directorsDirectors can authorize and issue shares of preferred stock with voting or conversion rights that could adversely affect the voting or other rights of holders of common stock. Our certificate of incorporation also divides our boardBoard of directorsDirectors into three classes of directors who serve for staggered terms. A significant effect of a classified board of directors may be to deter hostile takeover attempts because an acquirer could experience delays in replacing a majority of directors. Moreover, stockholders are not permitted to call a special meeting. As indicated above, our certificate of incorporation prohibits certain transactions in our common stock involving 5% stockholders or parties who would become 5% stockholders as a result of the transaction. In addition, we are party to a stock transfer restriction agreement with the Union VEBA which limits its ability to transfer our common stock. The general effect of the transfer restrictions in the stock transfer restriction agreement and our certificate of incorporation is to ensure that a change in ownership of more than 45% of our outstanding common stock cannot occur in any three-year period. These rights and provisions may have the effect of delaying or deterring a change of control of our company and may limit the price that investors might be willing to pay in the future for shares of our common stock.
 
Item 1B.  Unresolved Staff Comments
 
None.


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Item 2.  Properties
 
The locations and general character of the principal plants and other materially important physical properties relating to our operationsFabricated Products business unit are described in Item 1. “Business — Business Operations” and those descriptions are incorporated herein by reference. We own in fee or lease all the real estate and facilities used in connection with our business. below:
         
Location
 Square footage  Owned or Leased 
 
Chandler, Arizona  57,000   Leased(1)
Greenwood, South Carolina  134,000   Owned 
Jackson, Tennessee  310,000   Owned 
London, Ontario (Canada)  274,000   Owned 
Los Angeles, California  178,000   Leased(2)
Newark, Ohio  1,293,000   Owned 
Richland, Washington  48,000   Leased(3)
Richmond, Virginia  443,000   Owned 
Plainfield, Illinois  80,000   Leased(4)
Sherman, Texas  313,000   Owned 
Spokane, Washington  2,854,000   Owned/Leased(5)
Tulsa, Oklahoma  23,000   Owned 
         
Total  6,007,000     
         
(1)The Chandler, Arizona facility is subject to a lease with a primary lease term that expires in 2033. We have certain extension rights in respect of the Chandler lease.
(2)The Los Angeles, California facility is subject to a lease with a 2014 expiration date.
(3)The Richland, Washington facility is subject to a lease with a 2011 expiration date, subject to certain extension rights held by us.
(4)The Plainfield, Illinois facility is subject to a lease with a 2010 expiration date with a renewal option subject to certain terms and conditions.
(5)2,733,000 square feet is owned and 121,000 square feet is leased with a 2010 expiration date with a renewal option subject to certain terms and conditions.
Plants and equipment and other facilities are generally in good condition and suitable for their intended uses.
 
All but three of our fabricated aluminum production facilities are owned by usand/or our subsidiaries. The Chandler, Arizona facility is subject to a lease with a primary lease term that expires in 2033. We have certain extension rights in respect of the Chandler lease. The Richland, Washington facility is subject to a lease with a 2011 expiration date, subject to certain extension rights held by us. The Los Angeles facility is subject to a lease with a 2014 expiration date.
Our corporate headquarters and primary place of business is located in Foothill Ranch, California, and is leased.a leased facility consisting of 21,500 square feet.
 
Our obligations under the revolving credit facility and the term loan facility are secured by, among other things, liens on our U.S. production facilities. See Note 58 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data” for further discussion.
 
Item 3.  Legal Proceedings
This Item may contain statements which constitute “forward-looking statements” within the meaning of the Private Securities Litigation Reform Act of 1995. See Item 1. “Business — Forward-Looking Statements” of this Report for cautionary information with respect to such forward-looking statements. Such cautionary information should be read as applying to all forward-looking statements whenever they appear in this Report, including this Item. Forward-looking statements are not guarantees of future performance and involve significant risks and uncertainties. Actual results may vary from those in forward-looking statements as a result of a number of factors including those we discuss in this Item, in Item 1A. “Risk Factors” and elsewhere in this Report.


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Reorganization Proceedings
 
The discussion in Item 1. “Business — Emergence from Reorganization Proceedings” and Notes 2 and 1419 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data” are incorporated herein by reference. Pursuant to our Plan, on July 6, 2006, the pre-petition ownership interests of Kaiser were cancelled without consideration and approximately $4.4 billion of pre-petition claims against us, including claims in respect of debt, pension and postretirement medical obligations and asbestos and other tort liabilities were resolved on our emergence from chapter 11 bankruptcy.
 
Other Environmental Matters
We have been working with regulatory authorities and performing studies and remediation pursuant to several consent orders with the State of Washington relating to the historical use of oils containing polychlorinated byphenyls, or PCBs, at our Trentwood facility in Spokane, Washington before 1978. During April 2004, we were served with a subpoena for documents and notified by Federal authorities that they were investigating certain environmental compliance issues with respect to our Trentwood facility in the State of Washington. In early 2007, we received a letter from the regulatory authorities confirming that their investigation had been closed.
Item 4.  Submission of Matters to a Vote of Security Holders
 
No matter wasmatters were submitted to a vote of our security holders during the fourth quarter of 2006.2007.


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PART II
 
Item 5.  Market for Registrant’s Common Equity and Related Stockholder Matters
 
Market Information
 
Our outstanding common stock is traded on the Nasdaq Global Select Market under the ticker symbol “KALU.”
 
The following table sets forth the high and low sale prices of our common stock for each quarterly period since such common stock began trading on the Nasdaq Global Market on July 7, 2006.2006 following our emergence from Chapter 11 bankruptcy.
 
                
 High Low  High Low 
Fiscal 2006                
Third quarter (from July 7, 2006) $44.50  $37.50  $44.50  $37.50 
Fourth quarter $62.00  $43.50  $62.00  $43.50 
Fiscal 2007        
First quarter $78.00  $57.60 
Second quarter $88.68  $72.33 
Third quarter $78.26  $57.88 
Fourth quarter $80.58  $66.27 
 
Holders
 
As of February 28, 2007,January 31, 2008, there were 494601 holders of record of our common stock.
 
Dividends
 
We have notIn June 2007, our Board of Directors initiated the payment of a regular quarterly cash dividend of $0.18 per common share per quarter. A quarterly cash dividend has been paid any dividends on our common stock during the two most recent fiscal years. We currently intend to retain all earnings for the operation and expansion of our business and do not currently anticipate paying any dividends on our common stock. Thein each subsequent quarter. Future declaration and payment of dividends, if any, in the future will be at the discretion of the boardBoard of directorsDirectors and will be dependent upon our results of operations, financial condition, cash requirements, future prospects and other factors. Accordingly, from time to time, the board may declare dividends, though weWe can give no assurance that any dividends will be declared or paid in this regard. Thethe future. Our revolving credit facility and the term loan facility currently restrictrestricts our ability to pay any dividends or purchase any of our stock. Under theseour revolving credit arrangements,facility, we may pay cash dividends only if we are not in default or would not be in default as a result of the dividends;dividends, and are limited to an amount based on a portion of cumulative earnings, net of dividends, as adjusted for certain other cash inflows.


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Stock Performance Graph
 
The following graph showscompares the change in our cumulative total shareholder return for the period from July 7, 2006 to December 31, 2006, based on the market price of ourCompany’s common stock compared with: (1)(i) the Dow-JonesDow Jones Wilshire 5000 Index, (ii) the Russell 2000 which we are a part of and (2)(iii) the S & P Smallcap&P SmallCap 600. The graph assumes a total(i) an initial investment of $100 as of July 7, 2006, the first day on which the Company’s common stock began trading on the Nasdaq, and shows a “Total Return” that assumes(ii) reinvestment of dividends, if any.all dividends. The performance on the following graph is not necessarily indicative of future performance of our stock price.
 
COMPARISON OF 618 MONTH CUMULATIVE TOTAL RETURN*
Among Kaiser Aluminum Corporation, The Dow Jones Wilshire 5000 Index,
AndThe Russell 2000 Index and The S & P Smallcap&P SmallCap 600 Index
 
 
* $100 invested on 7/7/06 in stock or on 6/30/06 in index-including reinvestment of dividends.
Fiscal year ending December 31.
 
Our performance graph reflects the cumulative return of (i) the Dow Jones Wilshire 5000 Index, a broad equity market index that includes companies whose equity securities are traded on the Nasdaq Global Select Market, and (ii) the Russell 2000, a broad equity market index of which we are a component and (iii) the S&P SmallcapSmallCap 600. We added the comparison to the Russell 2000 index in the above graph as we became a component of the index in 2007. We elected to use the latterS&P SmallCap 600 index after determining that no published industry or line-of-business indexes wherewere closely enough related to our industry or business to provide a reasonable basis for comparison. Similarly, we determined that we could not identify comparables to include in a peer group that would provide a reasonable basis for comparison and that, as a result, an index consisting of companies with similar market capitalizations was appropriate.


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Item 6.  Selected Financial Data
 
The following table at page 28represents our selected financial data. The table should be read in conjunctions with Item 7,“Management’s Discussion and Analysis of Financial Condition and Results of Operations,”and Item 7.8,“Financial Statements and Supplementary Data,” of this Report.
                          
         Predecessor 
     Year Ended December 31, 2006          
     July 1, 2006
              
  Year Ended
  through
   January 1, 2006
          
  December 31,
  December 31,
   to
  Year Ended December 31, 
  2007  2006   July 1, 2006  2005  2004  2003 
  (In millions of dollars, except shipments, average sales price and per share amounts) 
Net sales $1,504.5  $667.5   $689.8  $1,089.7  $942.4  $710.2 
                          
Income (loss) from continuing operations  101.0   26.2    3,136.9   (1,112.7)  (868.1)  (273.6)
                          
Income (loss) from discontinued operations         4.3   363.7   121.3   (514.7)
                          
Cumulative effect of accounting change            (4.7)      
                          
Net income Earnings (loss) per share: $101.0  $26.2   $3,141.2  $(753.7) $(746.8) $(788.3)
                          
Basic:                         
Income (loss) from continuing operations $5.05  $1.31   $39.37  $(13.97) $(10.88) $(3.41)
                          
Income (loss) from discontinued operations         .05   4.57   1.52   (6.42)
                          
Cumulative effect of accounting change            (.06)      
                          
Net income (loss) $5.05  $1.31   $39.42  $(9.46) $(9.36) $(9.83)
                          
Diluted:                         
Income from continuing operations $4.97  $1.30                  
                          
Income (loss) from discontinued operations                       
                          
Cumulative effect of accounting change                       
                          
Net income $4.97  $1.30                  
                          
Shipments (mm lbs)  705.0   326.9    350.6   637.5   615.2   531.0 
                          
Average realized third party sales price (per lb) $2.13  $2.04   $1.97  $1.71  $1.53  $1.34 
                          
Cash dividends declared per common share $0.54  $   $  $  $  $ 
                          
Capital expenditures, net of accounts payable $61.8  $30.0   $28.1  $31.0  $7.6  $8.9 
                          
Depreciation expense $11.9  $5.5   $9.8  $19.9  $22.3  $25.7 
                          


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         Predecessor 
  December 31, 
  2007  2006   2005  2004  2003 
Total assets $1,165.2  $655.4   $1,538.9  $1,882.4  $1,623.5 
Long-term borrowings, including amounts due within one year     50.0    1.2   2.8   2.2 
The financial information for all prior periods has been reclassified to reflect discontinued operations. See Note 20 of Notes to Consolidated Financial Statements. Earnings (loss) per share and share information for the Predecessor may not be meaningful because, pursuant to the Plan, the equity interests in the Company’s existing stockholders were cancelled without consideration.
In addition to the operational results presented in Item 7, “Management’s Discussion and Analysis of Financial Condition and Results of Operations”Operations,” significant items that impacted the results included, but were not limited to, the following:
2007: During the fourth quarter we repaid our $50 million term loan. In June of 2007, our Board of Directors initiated a regular quarterly dividend of $.18 per share. We declared total dividends of $11.1 million in 2007. In addition, in 2007 we determined that we met the “more likely than not” criteria for recognition of our deferred tax assets and Notewe released the vast majority of the valuations allowance. At December 31, 2007, total assets included net deferred tax assets of $327.8 million.
2006: We emerged from chapter 11 bankruptcy on July 6, 2006 with all of Notesour fabricated product facilities and operations and a 49% interest in Anglesey. During the period from January 1, 2006 to Consolidated Financial Statements,July 1, 2006 we recorded gains on emergence and Five-Year Financial Data includedother reorganization related benefits (costs) of approximately $3.1 billion.
2005: We were in Item 8. “Financial Statementschapter 11 bankruptcy for the entire year. During 2005 we recorded reorganization costs of approximately $1.2 billion. We also recorded a $4.7 million charge as a result of adopting accounting for conditional asset retirement obligations.
2004: We were in chapter 11 bankruptcy for the entire year. We disposed of various foreign operations and Supplementary Data” are incorporated herein by reference.recorded settlement and termination charges related to the termination of post-retirement medical and pension benefits plans. During 2004 we recorded reorganization costs of approximately $39 million.
2003: We were in chapter 11 bankruptcy for the entire year. We recorded an impairment charge of $368.0 million relating to our interests in Gramercy/Kaiser Jamaica Bauxite Company which were sold in 2004. We also recorded non-cash charges of $121.2 million upon termination of a pension plan.
 
Item 7.  Management’s Discussion and Analysis of Financial Condition and Results of Operations
 
This Item may containAnnual Report onForm 10-K contains statements which constitute “forward-looking statements” within the meaning of the Private Securities Litigation Reform Act of 1995. See Item 1 — “Business — Forward-Looking Statements” for


25


cautionary information with respect to such forward-looking statements. Such cautionary information should be read as applying to all forward-lookingThese statements wherever they appear inthroughout this Report including this Item. Forward-lookingand can be identified by the use of forward-looking terminology such as “believes,” “expects,” “may,” “estimates,” “will,” “should,” “plans” or “anticipates” or the negative of the foregoing or other variations of comparable terminology, or by discussions of strategy. Readers are cautioned that any such forward-looking statements are not guarantees of future performance and involve significant risks and uncertainties. Actualuncertainties, and that actual results may vary from those in the forward-looking statements as a result of a numbervarious factors. These factors include: the effectiveness of factors,management’s strategies and decisions; general economic and business conditions including thosecyclicality and other conditions in the aerospace, automobile and other end markets we discussserve; developments in thistechnology; new or modified statutory or regulatory requirements; and changing prices and market conditions. This Item inand Item 1A. “Risk Factors” and elsewhere in this Report.each identify other factors that could cause actual results to vary. No assurance can be given that these are all of the factors that could cause actual results to vary materially from the forward-looking statements.
 
In accordance with Section 404 of the Sarbanes-Oxley Act of 2002, our management, including our Chief Executive Officer and Chief Financial Officer, conducted an evaluation of our internal control over financial

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reporting and concluded that such control was effective as of December 31, 2007. Management’s report on the effectiveness of our internal control over financial reporting and the related report of our independent registered public accounting firm are included in Item 8, “Financial Statements and Supplementary Data,” of this Annual Report onForm 10-K.
Management’s Discussion and Analysis of Financial Condition and Results of Operations (“MD&A”) is designed to provide a reader of our financial statements with a narrative from the perspective of our management on our financial condition, results of operations, liquidity and certain other factors that may affect our future results. Our MD&A is presented in ten sections:
• Overview
• Financial Reporting Changes
• Business Strategy and Core Philosophies
• Management Review of 2007 and Outlook for the Future
• Results of Operations
• Other Matters
• Liquidity and Capital Resources
• Contractual Obligations, Commercial Commitments and Off-Balance-Sheet and Other Arrangements
• Critical Accounting Estimates
• New Accounting Pronouncements
We believe our MD&A should be read in conjunction with the Consolidated Financial Statements and related Notes included in Item 8, “Financial Statements and Supplementary Data,” of this Annual Report onForm 10-K.
Unless otherwise noted, this MD&A relates only to results from continuing operations. In the discussion of operating results below, certain items are referred to as non-run-rate items. For purposes of such discussion, non-run-rate items are items that, while they may recur from period to period, are (1)(i) particularly material to results, (2)(ii) affect costs primarily as a result of external market factors, and (3)(iii) may not recur in future periods if the same level of underlying performance were to occur. Non-run-rate items are part of our business and operating environment but are worthy of being highlighted for the benefit of the users of the financial statements. Our intent is to allow users of the financial statements to consider our results both in light of and separately from items such as fluctuations in underlying metal prices.prices, natural gas prices and currency exchange rates.
 
Emergence from Reorganization ProceedingsOverview
 
As more fully discussedWe are a leading producer of fabricated aluminum products for aerospace / high strength, general engineering and custom automotive and industrial applications. In addition, we own a 49% interest in Note 14Anglesey, which owns and operates an aluminum smelter in Holyhead, Wales.
We have two reportable operating segments, Fabricated Products and Primary Aluminum, and our Corporate segment. The Fabricated Products segment is comprised of Notesall of the operations within the fabricated aluminum products industry including our eleven fabricating facilities in North America at the end of 2007. The Fabricated Products segment sells value-added products such as heat treat aluminum sheet and plate, extrusions and forgings which are used in a wide range of industrial applications, including aerospace, defense, automotive and general engineering end-use applications.
The Primary Aluminum segment produces commodity grade products as well as value-added products such as ingot and billet, for which we receive a premium over normal commodity market prices and conducts hedging activities in respect of our exposure to Consolidated primary aluminum price risk.
Changes in global, regional, or country-specific economic conditions can have a significant impact on overall demand for aluminum-intensive fabricated products in the markets in which we participate. Such changes in


28


demand can directly affect our earnings by impacting the overall volume and mix of such products sold. During 2007, 2006, and 2005, the markets for aerospace and high strength products in which we participate were strong, resulting in higher shipments and improved margins.
Changes in primary aluminum prices also affect our Primary Aluminum segment and expected earnings under any firm price fabricated products contracts. However, the impacts of such changes are generally offset by each other or by primary aluminum hedges. Our operating results are also, albeit to a lesser degree, sensitive to changes in prices for power and natural gas and changes in certain foreign exchange rates. All of the foregoing have been subject to significant price fluctuations over recent years. For a discussion of our sensitivity to changes in market conditions, see Item 7A. “Quantitative and Qualitative Disclosures About Market Risks, Sensitivity.”
During 2007, the average London Metal Exchange, or LME, transaction price per pound of primary aluminum was $1.20. During 2006 and 2005, the average LME price per pound for primary aluminum was $1.17 and $.86, respectively. At January 31, 2008, the LME price was approximately $1.20 per pound.
Financial Statements included in Item 8. “Financial Statements and Supplementary Data” duringReporting Changes
From the past four years,first quarter of 2002 to June 30, 2006, Kaiser and 25 of its subsidiaries operated under chapter 11 of the United States Bankruptcy Code under the supervision of the United States Bankruptcy Court forCourt. Pursuant to the District of Delaware.
As outlined in Notes 2Plan, Kaiser and 14 of Notes to Consolidated Financial Statements, included in Item 8. “Financial Statements and Supplementary Data,” pursuant to our Second Amended Plan of Reorganization, or our Plan, we emerged from chapter 11 bankruptcy on July 6, 2006 withits subsidiaries, which owned all of our core fabricated products facilities and operations and a 49% interest in Anglesey, which owns a smelter in the United Kingdom.emerged from chapter 11 on July 6, 2006. Pursuant to ourthe Plan, all material pre-petition debt, pension and postretirementpost-retirement medical obligations and asbestos and other tort liabilities, along with other pre-petition claims (which in total aggregated at June 30, 2006 approximately $4.4 billion), were addressed and resolved. Pursuant to ourthe Plan, all of the equity interests of Kaiser’s pre-emergence stockholders were cancelled without consideration. Equity of the newly emerged Kaiser was issued and delivered to a third-party disbursing agent for distribution to claimholders pursuant to ourthe Plan. See Note 14Notes 2 and 19 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”this Report for additional information on theKaiser’s reorganization process and ourthe Plan.
 
A balance sheet showing the effectsOur emergence from the implementation of our Plan, applicationchapter 11 bankruptcy and adoption of fresh start accounting and certain related activities is includedresulted in Note 2 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data.” It should be noted that all financial statement information as of June 30, 2006 anda new reporting entity for all prior periods relates to Kaiser before emergenceaccounting purposes. Although we emerged from chapter 11 bankruptcy. As a result, comparisons between financial statement information after thebankruptcy on July 6, 2006, we adopted fresh start accounting under the provisions of American Institute of Certified Professional Accountants (“AICPA”) Statement of Position90-7(“SOP 90-7”),Financial Reporting by Entities in Reorganization Under the Bankruptcy Code, effective dateas of our Planthe beginning of business on July 1, 2006. As such, it was assumed that the emergence was completed instantaneously at the beginning of business on July 1, 2006 so that all operating activities during the period from July 1, 2006 through December 31, 2006 are reported as applying to the new reporting entity. We believe that this is a reasonable presentation as there were no material non-Plan-related transactions between July 1, 2006 and historical financial statement information before such date are difficult to make.
Impacts of Emergence From Chapter 11 on Financial StatementsJuly 6, 2006.
 
All financial statement information before July 1, 2006 relates to the CompanyKaiser before emergence from chapter 11 (sometimes referred to herein as the “Predecessor”). The CompanyKaiser after emergence is sometimes referred to herein as the “Successor”.“Successor.” As more fully discussed below, there will be a number of differences between the financial statements before and after emergence that will make comparisons of future and past financial information difficult whichand may make it more difficult to assess our future prospects based on historical performance.
 
As a result of our emergence from chapter 11,indicated above, we applied fresh start accounting to our opening July 1, 2006 consolidated balance sheet as required by generally accepted accounting principles, or GAAP. As such:
• We adjusted our balance sheet to equal the reorganization value of the Company;
• We allocated the reorganization value to our individual assets and liabilities based on their estimated fair value. Such items as current liabilities, accounts receivable and cash reflect values similar to those reported prior to emergence. Items such as inventory, property, plant and equipment, long-term assets and long-term


26


liabilities were significantly adjusted from amounts previously reported. As more fully discussed in the Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data,” these adjustments may adversely affect future results; and
• We reset items such as accumulated depreciation, accumulated deficit and accumulated other comprehensive income (loss) to zero.
We also made some changes to our accounting policies and procedures as part of the fresh start and emergence process.application of “fresh start” accounting as required bySOP 90-7. In general, our accounting policies are the same as or similar to those historically used to prepare our financial statements. In certain cases, however, we adopted different accounting principles for, or applied methodologies differently to, our post-emergencepost emergence financial statement information. For instance, we changed our accounting methodologies with respect to inventory accounting. While we still account for inventories on alast-in, first-out (“LIFO”) basis or LIFO, after emergence, we are applying LIFO differently than we did in the past. Specifically, we willnow view each quarter on a standalone year-to-date basis for computing LIFO; whereas, in the past, wethe Predecessor recorded LIFO amounts with a view to the entire fiscal year, which, with certain exceptions, tended to result in LIFO charges being recorded in the fourth quarter or second half of the year.


29


Additionally, certain items such as earnings per share and Statement of Financial Accounting StandardsNo. 123-R,Share-Based Payment(see discussion in Note 111 and Note 15 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”), which had few, if any, implications while we were in chapter 11 bankruptcy, will have increased importance in our future financial statement information.
 
Business Strategy and Core Philosophies
We are a leading manufacturer of fabricated aluminum products. We specialize in providing highly engineered solutions that meet the demanding needs of the transportation and industrial markets. We are leaders in our industry, maintaining a strong competitive position in a significant majority of the markets we serve. In a very competitive marketplace, we distinguish ourselves with our “Best in Class” customer satisfaction along with a broad and deep product offering. Our blue-chip customer base includes some of the top names in industry, with whom we share long-standing relationships based on quality and trust. We have established a platform for growth that is well positioned within the industry.
We strive to reinforce our position as supplier of choice through our “Best in Class” customer satisfaction, seeking to continuously improve our cost performance and efforts to be the low cost provider by eliminating waste throughout the value stream.
Our line of Kaiser Select® products reflects a structured approach to reduce waste and variability for our customers. Our Kaiser Select® products are manufactured according to strict specifications that deliver enhanced product characteristics with improved consistency that result in better performance and in many cases lower cost for our customers.
Our lean enterprise initiative is facilitated by the Kaiser Production System (“KPS”), which is an integrated application of the tools of Lean manufacturing, Six Sigma and Total Productive Manufacturing which underpins our continuous effort to provide “Best in Class” customer satisfaction. KPS enables us to deliver superior customer service through consistent, on-time delivery of superior quality products on short lead times. We are committed to imbedding KPS as the common culture through which we continuously improve our operations and enhance our total competitive position.
Management Review of 2007 and Outlook for the Future
In 2007, we continued our focus on the generation of long-term value through our organic growth initiatives, cost control, and ongoing focus on streamlining our existing value streams. This focus contributed to the following financial achievements:
• Record Fabricated Products segment shipments of 548 million pounds, and Fabricated Products operating income of $169 million with Fabricated Products net sales growth over 2006 of 12%;
• Consolidated net income of $101 million, or $4.97 per diluted share;
• Income from continuing operations for 2007 up 39% from 2006 (Predecessor and Successor combined excluding Reorganization items) in spite of the continued high cost for primary aluminum, natural gas and other general cost inflation;
• Cash provided by operating activities of $130 million which funded all capital investment and also allowed us to repay our $50 million term loan during the fourth quarter of 2007;
• Recognition of $328 million of net deferred tax assets at December 31, 2007 primarily in relation to our net operating loss carry-forwards.
During 2007 our results benefited from higher average realized third party sales prices in both our Fabricated Products and Primary Aluminum segments due primarily to favorable mix and higher value-added pricing as well as higher underlying primary metal prices. In addition, there was continued strong demand for our products in the aerospace, high strength and defense markets. We brought additional heat treat capacity online at our Trentwood


30


facility and benefited from continued strong demand for our products in the aerospace, high strength and defense markets. In 2007 we also faced a number of challenges including; weakness in demand in the ground transportation and general industrial markets; lower industry mill shipments of general engineering rod and bar products primarily as a result of service center de-stocking; and higher energy prices.
Looking into 2008 and beyond we anticipate our main areas of focus will be:
• Completing and realizing the benefits from our organic growth initiatives described above together with the additional $14 million investment announced on February 13, 2008;
• Capitalizing on our strong market presence and generating a return on capital that exceeds our cost of capital;
• Generating cash from operations that funds capital expenditures made in the ordinary course of business as well as other initiatives, including additional organic growth programs and external growth acquisitions;
• Managing our debt and capital structure to maintain a balance between cost and flexibility; and
• Maximization of shareholder value.
Results of Operations
 
Our main line of business is the production and sale of fabricated aluminum products. In addition, we own a 49% interest in Anglesey, which owns and operates an aluminum smelter in Holyhead, Wales.Fiscal 2007 Summary
 
Our emergence from chapter 11 bankruptcy and adoptionFor the purposes of fresh start accounting resulted in a new reporting entitythis discussion the Successor’s results for accounting purposes. Although we emerged from chapter 11 bankruptcy on July 6, 2006, we adopted fresh start accounting under the provisions of American Institute of Certified Professional Accountants (“AICPA”) Statement of Position90-7(“SOP 90-7”),Financial Reporting by Entities in Reorganization Under the Bankruptcy Code, effective as of the beginning of business on July 1, 2006. As such, it was assumed that the emergence was completed instantaneously at the beginning of business on July 1, 2006 so that all operating activities during the period from July 1, 2006 through December 31, 2006 are reported as applyinghave been combined with the Predecessor’s results for the period from January 1, 2006 to the new reporting entity. We believe that this is a reasonable presentation as there were no material non-Plan-related transactions between July 1, 2006 and July 6,are compared to the Successor’s results for the year ended December 31, 2007.
• Net income for the year ended December 31, 2007 was $101.0 million compared with $3,167.4 million for the year ended December 31, 2006. Net income for the year ended December 31, 2006 included a non-cash gain of approximately $3,110.3 million related to our implementation of the Plan and application of fresh start accounting.
• Net sales for the year ended December 31, 2007 increased by 11% to $1,504.5 million compared to $1,357.3 million the year ended December 31, 2006. The increase primarily reflected higher shipments, favorable product mix and higher value-added pricing in Fabricated Products as well as higher market prices for primary aluminum. Such increases in primary aluminum market prices do not necessarily directly translate to increased profitability because (a) a substantial portion of the business conducted by our Fabricated Products business unit passes primary aluminum prices on directly to customers and (b) our hedging activities, while limiting our risk of losses, may limit our ability to participate in price increases.
• Our operating income for the year ended December 31, 2007 increased by 81% to $182.0 million compared to the year ended December 31, 2006. The increase was primarily a result of increased shipments, favorable product mix and higher value-added pricing for the period in our Fabricated Products segment together with gains in our Primary Aluminum segment from higher realized primary aluminum prices (net of hedging), improved contractual alumina pricing, favorable currency exchange (net of hedging), higher shipments and lower operating costs.
• Net income for the year ended December 31, 2007 included Other operating benefits of $13.6 million related primarily to the reimbursement of $8.3 million of amounts paid in connection with the sale of our interests in and related to Queensland Alumina Limited in 2005, a $4.9 million non-cash gain from the settlement of a claim by the purchaser of the Gramercy alumina refinery and our interests in and related to Kaiser Jamaica Bauxite Company, a $1.6 million gain from the resolution of contingencies relating to the sale of a property prior to emergence, a $1.3 million gain related to a settlement with the Pension Benefit Guaranty Corporation or PBGC, and a charge of $2.6 million related to other post-emergence chapter 11 related items (see Note 14 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”).


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• Our effective tax rate remained high at 44.6% for the year ended December 31, 2007 (see discussion of “Provision for Income Taxes”).
• Starting in June 2007, our Board of Directors initiated the payment of a regular quarterly cash dividend of $.18 per common share per quarter. During the year ended December 31, 2007 we made two dividend payments totaling $0.36 per common share or $7.4 million in the aggregate. During December 2007, we declared a third quarterly cash dividend of $.18 per common share, or $3.7 million, which was paid in February 2008.
Consolidated Selected Operational and Financial Information
 
The table below provides selected operational and financial information on a consolidated basis (in millions of dollars, except shipments and prices). The selected operational and financial information after July 6, 2006 are those of the Successor and are not comparable to those of the Predecessor. However, for purposes of this discussion (in the table below)below and subsequently throughout this section), the Successor’s results for the period from July 1, 2006 through December 31, 2006 have been combined with the Predecessor’s results for the period from January 1, 2006 to July 1, 2006 and are compared to the Successor’s results for the year ended December 31, 2007 and Predecessor’s results for the yearsyear ended December 31, 2005 and 2004.2005. Differences between periods due to fresh start accounting are explained when material.


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The following data should be read in conjunction with our consolidated financial statements and the notes thereto included in Item 8. “Financial and Supplementary Data”.Data.” See Note 1116 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data” for further information regarding segments.
 
                    
                       Year Ended December 31, 2006   
 Year Ended December 31, 2006        July 1, 2006
   Predecessor
   Predecessor
 
 July 1, 2006
 Predecessor
        Year Ended
 through
   January 1, 2006
   Year Ended
 
 through
 January 1, 2006
   Predecessor
  December 31,
 December 31,
   to
   December 31,
 
 December 31,
 to
   Year Ended December 31,  2007 2006   July 1, 2006 Combined 2005 
 2006   July 1, 2006 Combined 2005 2004  (In millions of dollars, except shipments and average sales price) 
Shipments (mm lbs):                                          
Fabricated Products  249.6    273.5   523.1   481.9   458.6   547.8   249.6    273.5   523.1   481.9 
Primary Aluminum  77.3    77.1   154.4   155.6   156.6   157.2   77.3    77.1   154.4   155.6 
                          
  326.9    350.6   677.5   637.5   615.2   705.0   326.9    350.6   677.5   637.5 
                          
Average Realized Third Party Sales Price (per pound):                                          
Fabricated Products(1) $2.27   $2.16  $2.21  $1.95  $1.76  $2.37  $2.27   $2.16  $2.21  $1.95 
Primary Aluminum(2) $1.30   $1.28  $1.29  $.95  $.85  $1.31  $1.30   $1.28  $1.29  $.95 
Net Sales:                                          
Fabricated Products $567.2   $590.9  $1,158.1  $939.0  $809.3  $1,298.3  $567.2   $590.9  $1,158.1  $939.0 
Primary Aluminum  100.3    98.9   199.2   150.7   133.1   206.2   100.3    98.9   199.2   150.7 
                          
Total Net Sales $667.5   $689.8  $1,357.3  $1,089.7  $942.4  $1,504.5  $667.5   $689.8  $1,357.3  $1,089.7 
                          
Segment Operating Income (Loss):                                          
Fabricated Products(3)(4) $60.8   $61.2  $122.0  $87.2  $33.0  $169.0  $60.8   $61.2  $122.0  $87.2 
Primary Aluminum(5)(6)  10.8    12.4   23.2   16.4   13.9   46.5   10.8    12.4   23.2   16.4 
Corporate and Other  (25.5)   (20.3)  (45.8)  (35.8)  (71.3)  (47.1)  (25.5)   (20.3)  (45.8)  (35.8)
Other Operating Benefits (Charges), Net(7)  2.2    (.9)  1.3   (8.0)  (793.2)  13.6   2.2    (.9)  1.3   (8.0)
                          
Total Operating Income (Loss) $48.3   $52.4  $100.7  $59.8  $(817.6)
Total Operating Income $182.0  $48.3   $52.4  $100.7  $59.8 
                          
Discontinued Operations $   $4.3  $4.3  $363.7  $121.3  $  $   $4.3  $4.3  $363.7 
                          
Reorganization Items(8) $   $3,090.3  $3,090.3  $(1,162.1) $(39.0) $  $   $3,090.3  $3,090.3  $(1,162.1)
                          
Loss from Cumulative Effect on Years Prior to 2005 of Adopting Accounting For Conditional Asset Retirement Obligations(9) $   $  $  $(4.7) $  $  $   $  $  $(4.7)
                          
Income tax provision $81.4  $23.7   $6.2  $29.9  $2.8 
             
Net Income (Loss) $26.2   $3,141.2  $3,167.4  $(753.7) $(746.8) $101.0  $26.2   $3,141.2  $3,167.4  $(753.7)
                          
Capital Expenditures (excluding discontinued operations) $30.1   $28.1  $58.2  $31.0  $7.6 
Capital Expenditures, (net of accounts payable and excluding discontinued operations) $61.8  $30.0   $28.1  $58.1  $31.0 
                          
 
 
(1)Average realized prices for our fabricated productsFabricated Products business unit are subject to fluctuations due to changes in product mix as well as underlying primary aluminum prices and are not necessarily indicative of changes in underlying profitability. See Item 1. “Business”.
 
(2)Average realized prices for our primary aluminumPrimary Aluminum business unit exclude hedging revenues.
 
(3)Fabricated productsProducts business unit operating results for 2007, 2006 combined 2005 and 20042005 include non-cash LIFO inventory chargesbenefits (charges) of $25.0$14.0 million, $9.3$(25.0) million and $12.1$(9.3) million, respectively, and metal gains (losses) of approximately $(13.1) million, $20.8 million $4.6 million, and $12.2$4.6 million, respectively.


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(4)Fabricated productsProducts business unit operating results for 2007 and 2006 combined include non-cashmark-to-market losses gains (losses) on natural gas and foreign currency hedging activities totaling $2.2$1.7 million and $(2.2) million. For further discussion regardingmark-to-market matters, see Note 913 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data.”
 
(5)Primary aluminumAluminum business unit operating results for 2007, 2006 and 2005 combined, include non-cashmark-to-market gains (losses) on primary aluminum hedging activities totaling $17.3$16.2 million and $(4.1)$5.7 million, respectively, and on foreign currency derivatives of $(8.2) million and $11.6 million, respectively. Non-cash2005 included a non-cash mark-to-market gains (losses) for 2004 were not material. loss of $4.1 million on primary aluminum and foreign currency hedging and derivative activities. For further discussion regardingmark-to-market matters, see Note 913 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data.”
 
(6)Primary aluminumAluminum business unit operating results for 2005 include non-cash charges of approximately $4.1 million in respect of our decision in 2006 to restate our accounting for derivative financial instruments as more fully discussed in Note 1 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data.”instruments.
 
(7)See Note 1014 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data” for a detailed summary of the components of Other operating benefits (charges), net and the business segment to which the items relate.
 
(8)See Notes 2 and 1419 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data” for a discussion of Reorganization items.
 
(9)See Notes 1 and 35 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data” for a discussion of the changes in accounting for conditional asset retirement obligations.
 
Significant Items
Market-related Factors.  Changes in global, regional, or country-specific economic conditions can have a significant impact on overall demand for aluminum-intensive fabricated products in the markets in which we participate. Such changes in demand can directly affect our earnings by impacting the overall volume and mix of such products sold. During 2005 and 2006, the markets for aerospace and high strength products in which we participate were strong, resulting in higher shipments and improved margins.
Changes in primary aluminum prices also affect our primary aluminum business unit and expected earnings under any firm price fabricated products contracts. However, the impacts of such changes are generally offset by each other or by primary aluminum hedges. Our operating results are also, albeit to a lesser degree, sensitive to changes in prices for power and natural gas and changes in certain foreign exchange rates. All of the foregoing have been subject to significant price fluctuations over recent years. For a discussion of the possible impacts of the reorganization on our sensitivity to changes in market conditions, see Item 7A. “Quantitative and Qualitative Disclosures About Market Risks, Sensitivity.”
During 2006, the average London Metal Exchange or LME, transaction price per pound of primary aluminum was $1.17. During 2005 and 2004, the average LME price per pound for primary aluminum was $.86 and $.78, respectively. At February 28, 2007, the LME price was approximately $1.31 per pound.
Results of Operations
Summary.  The CompanyWe reported net income of $101.0 million for 2007 compared to net income of $3,167.4 million infor 2006 compared toand a net loss of $753.7 million for 2005 and a net loss of $746.8 million for 2004.2005. Net income for 2006 includes a non-cash gain of $3,110.3 million related to the implementation of our Plan and application of fresh start accounting. Net loss for 2005 includes a non-cash loss of $1,131.5 million related to the assignment of intercompany claims for the benefit of certain creditors offset by a gain of $365.6 million on the sale of our interests in and related to QAL and favorable QAL operating results prior to its sale on April 1, 2005. Net loss for 2004 includes non-cash losses of $797.5 million related to the termination of pension plans, the termination of postretirement medical benefit plans and the settlement of unfair labor practices allegations by the United Steelworkers, or USW. All years include a number of non-run-rate items that are more fully explained in the sections below.
 
Net Sales.  We reported Net sales in 2006 totaled $1,357.32007 of $1,504.5 million compared to $1,357.3 million in 2006 and $1,089.7 million in 2005 and $942.4 million in 2004.2005. As more fully discussed below, the increase in revenues in 2007 is primarily the result of the increasehigher shipments, favorable product mix and value-added pricing in theFabricated Products as well as a higher market price for


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primary aluminum. Such increases in primary aluminum and such increasesmarket prices do not necessarily directly translate to increased profitability because (a) a substantial portion of the business conducted by the fabricated productsFabricated Products business unit passes primary aluminum prices on directly to customers and (b) our hedging activities, while limiting our risk of losses, may limit our ability to participate in price increases.
 
The increase in revenues in 2006 as Comparedcompared to 2005 is primarily due to higher market prices for primary aluminum and secondarily due to increased fabricated products shipments.
Cost of Products Sold.  Cost of goods sold in 2007 totaled $1,251.1 million compared to $1,176.8 million in 2006 or 83% and 87% of net sales respectively. The reduction in Cost of products sold as a percentage of nets sales in 2007 was primarily the result of a LIFO gain of $14.0 million in 2007 compared to a LIFO charge of $25.0 million in 2006. Cost of products sold in 2006 totaled $1,176.8 million compared to $951.1 million in 2005 or 87% in both years.
Depreciation and Amortization.  Depreciation and amortization for 2007 was $11.9 million compared to $15.3 million for 2006. The period from July 1, 2006 to December 31, 2006 and the year ended December 31, 2007 benefited from lower depreciation as a result of the application of fresh start accounting. This accounted for a reduction in depreciation expense of approximately $4.5 million related to the first half of 2007 compared to the period from January 1, 2006 through July 1, 2006. This reduction was partially offset in 2007 by an increase in depreciation expense as a result of construction in progress being placed into production during the second half of 2007.


34


Depreciation and amortization for 2006 was $15.3 million compared to $19.9 million for 2005. The period from July 1, 2006 to December 31, 2006 benefited from $4.3 million of lower depreciation as a result of the application of fresh start accounting.
Selling, Administrative, Research and Development, and General.  Selling, administrative, research and development, and general expense totaled $73.1 million in 2007 compared to $65.8 million in 2006. The increase in 2007 is primarily related to an increase in non-cash equity compensation expense from $4.0 million in 2006 to $9.1 million in 2007. In addition, in 2007 we incurred $2.8 million of additional expenses in relation to the continued investment in research and development, our Kaiser Production System group and management of our capital spending programs.
Selling, administrative, research and development, and general expense totaled $65.8 million in 2006 compared to $50.9 million in 2005. The increase of $14.9 million in 2006 primarily related to higher incentive compensation expense of approximately $8.3 million, approximately $1.9 million in professional fees relating to work in regard to the Sarbanes-Oxley Act of 2002 and approximately $1.3 million of costs associated with certain computer upgrades.
Other Operating (Benefits) Charges, Net.  Included within Other operating (benefits) charges, net (in millions of dollars) for 2007, 2006 and 2005 were the following:
                  
         Predecessor 
     Year Ended December 31, 2006    
     July 1, 2006
        
  Year Ended
  through
   January 1, 2006
  Year Ended
 
  December 31,
  December 31,
   to
  December 31,
 
  2007  2006   July 1, 2006  2005 
Reimbursement of amounts paid in connection with sale of the Company’s interests in and related to QAL-Corporate:                 
AMT (Note 9) $(7.2) $   $  $ 
Professional fees  (1.1)          
Pension benefit related to terminated pension plans — Corporate (Notes 10 and 24)     (4.2)       
Resolution of a “pre-emergence” contingency — Corporate (Note 12)     (3.0)       
Pension Benefit Guaranty Corporation (“PBGC”) settlement — Corporate(1)  (1.3)          
Non-cash benefit resulting from settlement of a $5.0 claim by the purchaser of the Gramercy, Louisiana alumina refinery and Kaiser Jamaica Bauxite Company for payment of $.1 — Corporate  (4.9)          
Resolution of contingencies relating to sale of property prior to emergence — Corporate(2)  (1.6)          
Post emergence Chapter 11 — related items — Corporate(3)  2.6   4.5        
Charges associated with retroactive portion of contributions to defined contribution plans upon termination of defined benefit plans(4) (Note 10) —                 
Fabricated Products     .4       6.3 
Corporate            .5 
Other  (.1)  .1    .9   1.2 
                  
  $(13.6) $(2.2)  $.9  $8.0 
                  


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(1)The PBGC proceeds consist of a payment related to a settlement agreement entered into with the PBGC in connection with the our chapter 11 reorganization (see Note 12).
(2)During 2007, certain contingencies related to the sale of the Predecessor’s interest in a smelter in Tacoma, Washington were resolved with the buyer. As a result, approximately $1.6 million of the sale proceeds which had been placed into escrow at the time of sale, were released to us. At the Effective Date, no value had been ascribed to the funds in escrow because they were deemed to be contingent assets at that time.
(3)Post-emergencechapter 11-related items include primarily professional fees and expenses incurred after emergence which related directly to our reorganization.
(4)Amount in 2006 represents a one time contribution related to the retroactive implementation of the hourly defined benefit plans (See Note 10).
Interest Expense.  Interest expense was $4.3 million in 2007 compared with $1.9 million in 2006 resulting in an increase of $2.4 million. The increase in interest expense is primarily related to the prepayment of a term loan resulting in a $1.5 million write-off of the remaining unamortized deferred financing costs as interest expense and the change in total borrowing outstanding during the period, partially offset by an increase in interest capitalized as construction in progress during the year.
Interest expense was $1.9 million in 2006 compared to $5.2 million in 2005 resulting in a decrease of $3.3 million. The period from January 1, 2006 to July 1, 2006 excluded unrecorded contractual interest expense of $47.4 million and 2005 excluded unrecorded contractual interest expense of $95.0 million because we were still in chapter 11 bankruptcy during these periods.
Reorganization Items.  We recognized no costs or benefits in relation to reorganization items in 2007 compared to a benefit of $3,090.3 million in 2006 and a cost of $1,162.1 million in 2005. The primary component of the benefit recognized in 2006 was a gain of $3,110.3 million related to the implementation of our Plan and the application of fresh start accounting. The primary component of the cost recognized in 2005 was a loss of $1,131.5 million related to the assignment of intercompany claims for the benefit of certain creditors.
Other Income (Expense) — Net.  Other income (expense) — net was a benefit of $4.7 million in 2007 compared to a benefit of $3.9 million in 2006. The increase in 2007 is primarily related to an increase in interest income of $3.3 million. Interest income was recorded as a reduction in reorganization expense before our emergence from bankruptcy. This increase was partially offset by a $1.6 million gain on the sale of real estate in 2006 compared to a loss on disposition of assets of $.6 million in 2007.
Other income (expense) — net was a benefit of $3.9 million in 2006 compared to a charge of $2.4 million in 2005. The change of $6.3 million is primarily due to a $2.0 million increase in interest income. Interest income was recorded as a reduction in reorganization expense before our emergence from bankruptcy. Also included in 2006 was $1.6 million of gain on sales of real estate.
Provision for Income Taxes.  Our effective tax rate was 44.6% for 2007. The high effective tax rate in 2007 was impacted by several factors including:
• The Company’s equity in income before income taxes of Anglesey is treated as a reduction (increase) in Cost of products sold, excluding depreciation expense. The income tax effects of the Company’s equity in income are included in the tax provision. This resulted in $12.9 million being included in the income tax provision, increasing the effective tax rate by approximately 7%.
• Benefits associated with changes in the valuation allowance established at emergence were first utilized to reduce intangible assets, with any excess being recorded as an adjustment to Stockholders’ equity. This resulted in $62.2 million of benefits not being included in the income tax provision but increasing Stockholders’ equity. This increased the effective tax rate by approximately 34%.
• The impact of unrecognized tax benefits, including interest and penalties, increased the income tax provision by $3.0 million and the effective tax rate by approximately 2%.


36


• The foreign currency impact on unrecognized tax benefits, interest and penalties resulted in a $3.8 million currency translation adjustment that was recorded in Accumulated other comprehensive income.
• A favorable geographical distribution of income.
Comparison of the 2007 effective tax rate to the rates in 2006 and 2005 are not useful due to the significant reorganization related benefits and costs recognized in those periods that were not subject to normal income tax treatment. Accordingly, no comparison to prior years is provided.
Income From Discontinued Operations.  Income from discontinued operations for 2006 included a payment from an insurer for certain residual claims relating to the 2000 incident at our Gramercy, Louisiana alumina facility, which was sold in 2004, and a refund related to certain energy surcharges, which had been pending for a number of years. These amounts were partially offset by a charge resulting from an agreement between the Bonneville Power Administration and us for a rejected electric power contract (see Note 20 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”). Operating results from discontinued operations for 2005 included the $365.6 million gain on the sale of our interests in and related to QAL and the favorable operating results of our interests in and related to QAL, which were sold as of April 1, 2005.
Cumulative Effect of Accounting Change.  Effective December 31, 2005, we adopted Financial Accounting Standards Board (FASB) Interpretation No. 47, “Accounting for Conditional Asset Retirement Obligations” (FIN 47) and recorded a cumulative effect adjustment of $4.7 million, consisting primarily of costs associated with the removal and disposal of asbestos (all of which is believed to be fully contained and encapsulated within walls, floors, ceilings or piping) of certain older plants if such plants were to undergo major renovation or be demolished (see Note 1 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”).
Segment Information
 
Our continuing operations are organized and managed by product type and include two operating segments and the Corporate segment. The accounting policies of the segments are the same as those described in Note 1 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”. Segment results are evaluated internally by us before any allocation of Corporate overhead and without any charge for income taxes, interest expense, or Other operating (benefits) charges, net.
Fabricated Aluminum Products.Products
The table below provides selected operational and financial information for our Fabricated Products segment:
                      
     Year Ended December 31, 2006  Predecessor 
     July 1, 2006
   Predecessor
       
  Year Ended
  through
   January 1, 2006
     Year Ended
 
  December 31,
  December 31,
   to
     December 31,
 
  2007  2006   July 1, 2006  Combined  2005 
Shipments (mm lbs)  547.8   249.6    273.5   523.1   481.9 
Average realized third party sales price (per pound) $2.37  $2.27   $2.16  $2.21  $1.95 
Net sales $1,298.3  $567.2   $590.9  $1,158.1  $939.0 
Segment Operating Income $169.0  $60.8   $61.2  $122.0  $87.2 
Net sales of fabricated products increased by 12% to $1,298.3 million for 2007 as compared to 2006, primarily due to a 5% increase in shipments and a 7% increase in average realized prices. Shipments of products for aerospace and defense applications were higher in 2007 as compared to 2006, reflecting continued strong demand for such products as well as incremental capacity from two new heat treat plate furnaces at our Trentwood facility in Spokane, Washington which were fully operational for the entire year in 2007. This was partially offset by lower shipments of products for ground transportation and other industrial applications as compared to 2006. The increase


37


in the average realized prices primarily reflects improved value-added pricing and a favorable product mix as well as the pass-through to customers of higher underlying primary aluminum prices.
Overall, we believe the mix of products will continue to benefit from increased heat treat plate shipments in 2008 that will be made possible by incremental capacity from the third heat treat plate furnace and the new stretcher which enables us to produce heavier gauge plate products, both of which were fully operational at December 31, 2007, as well as the final Trentwood capacity expansion phase which is scheduled to be fully operational by the end of 2008. 2007 reflected an overall richer product mix which we expect to continue into 2008. Recent trends in other parts of our business that could affect 2008 include a potential weakening of industrial demand, service center re-stocking of extruded rod and bar inventories which began in late 2007 and reduced vehicle builds in 2008 offset by our participation in new automotive programs and selected export opportunities.
Net sales of fabricated products increased by 23% to $1,158.1 million for 2006 as compared to 2005, primarily due to a 13% increase in average realized prices and a 9% increase in shipments. The increase in the average realized prices primarily reflects higher underlying primary aluminum prices together with a richer product mix. The increase in volume in 2006 was led by Aero/HS and defense-related shipments, but shipmentsshipments. Shipments of Custom Automotivecustom automotive and Industrial Productsindustrial products and General Engineering Productsgeneral engineering products were also higher in 2006. The increased aerospace and defense-related shipments reflect the strong demand for such products. Additionally, incremental heat treat furnace capacity, primarily resulting from the completion of the first phase of our $105 million Trentwood expansion project, contributed to increased shipments of heat treat plate.
Fourth quarter 2006 shipments were approximately 5% higher than the comparable period in 2005, reflecting the additional heat treat plate capacity at our Trentwood facility. One new heat treat plate furnace of our $139 million Trentwood expansion project reached full capacity in the fourth quarter and a second furnace, which started producing in the fourth quarter of 2006, is expectedcontributing to reach full capacity during the first quarter of 2007. Overall, we believe the mix of products will continue to benefit from increased heat treat plate shipments that will be made possible by incremental capacity as various phases of the Trentwood expansion are completed, including the new stretcher which will enable us to produce heavier gauge plate products and the third heat treat plate furnace, both of which are expected to be on-line by early 2008. The fourth quarter of 2006 reflected a richer product mix which continued into the first quarterin that quarter.
Operating income for 2007 of 2007. This trend may not continue beyond the first quarter. Recent trends in other parts of our business that affected the fourth quarter of 2006 and could affect$169.0 million was $47.0 million higher than 2006. Operating income for 2007 included favorable impacts from heat treat plate of approximately $41.5 million from higher shipments and stronger value added pricing as compared to the prior year. The impact of shipments for ground transportation and other industrial applications to operating income was approximately $2.1 million unfavorable. The results of 2007 also reflect higher planned major maintenance expense and other costs, including energy and research and development as compared to 2006, partially offset by improved general cost performance year over year. Depreciation and amortization in 2007 was approximately $3.4 million lower than 2006, primarily as a general weakeningresult of industrial demand, service center de-stockingthe application of extrusion inventories, and reduced vehicle builds (especially larger vehicles that represent a significant portion of demand for our products).fresh start accounting partially offset by Construction in progress being placed into production in 2007.
 
Operating income for 2006 of $122.0 million was approximately $35$34.8 million higher than for the prior year. Operating income for 2006 included a favorable impact of approximately $33$33.6 million from higher shipments, favorable mix, stronger conversion prices (representing the value added from the fabrication process)value-added pricing and favorable scrap raw material costs as compared to the prior year. Energy costs and cost performance both slightly improved year over year, offset by slightly higher major maintenance. Depreciation and amortization in 2006 was approximately $5$4.6 million lower than 2005, primarily as a result of the adoption of fresh start accounting.
 
Both years includeOperating income for 2007, 2006 and 2005 includes non-run-rate items. Non-run-rate items to us are items that, while they may recur from period to period, are (1) particularly material to results, (2) affect costs primarily as a result of external market factors, and (3) may not recur in future periods if the same level of underlying performance were to occur. Non-run-rate items are part of our business and operating environment but are worthy of being highlighted for the benefit of the users of the financial statements. Our intent is to allow users of the financial statements to consider our results both in light of and separately from fluctuations in underlying metal prices, natural gas prices and currency exchange rates. These items which are listed below had a(in millions of dollars) (Predecessor and Successor periods in 2006 have been combined approximate $6 million adverse impact on 2006 which is approximately $2 million worse than 2005:for the purpose of this discussion):
 
• Metal profits in 2006 (before considering LIFO implications) of approximately $20.8 million, which is approximately $16.2 million greater than in 2005.
• A non-cash LIFO inventory charge of $25.0 million compared to a $9.3 LIFO charges in the 2005.
• Mark-to-market charges on energy hedging in 2006 were approximately $2.2 million. During 2005, there were no suchmark-to-market charges.
             
  Year Ended December 31, 
  2007  2006  2005 
 
Metal gains (losses) (before considering LIFO) $(13.1) $20.8  $4.6 
Non-cash LIFO benefit (charges)  14.0   (25.0)  (9.3)
Mark-to-market gains (losses)  1.7   (2.2)   
             
Total non-run-rate items $2.6  $(6.4) $(4.7)
             
 
Segment operating results for 2007, 2006 and 2005 include gains on intercompany hedging activities with the primary aluminumPrimary Aluminum business unit totaling $19.8 million, $44.6 million for 2006 and $11.1 million, for 2005.respectively. These


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amounts eliminate in consolidation. Segment operating results for 2006 and 2005, exclude defined contribution savings plan charges of approximately $.4 million and $6.3 million for 2006 and 2005, respectively, which are included in Other operating (benefits) charges, net (see Note 1014 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”).
 
Primary Aluminum.Aluminum
The table below provides selected operational and financial information (in millions of dollars except shipments and prices) for our Primary Aluminum segment:
                      
     Year Ended December 31, 2006       
     July 1, 2006
   Predecessor
     Predecessor
 
  Year Ended
  through
   January 1, 2006
     Year Ended
 
  December 31,
  December 31,
   to
     December 31,
 
  2007  2006   July 1, 2006  Combined  2006 
Shipments (mm lbs)  157.2   77.3    77.1   154.4   155.6 
Average realized third party sales price (per pound) $1.31  $1.30   $1.28  $1.29  $.95 
Net sales $206.2  $100.3   $98.9  $199.2  $150.7 
Segment Operating Income $46.5  $10.8   $12.4  $23.2  $16.4 
During 2007, third party net sales of primary aluminum increased 4% compared to 2006. The increase in net sales is primarily due to a 2% increase in shipments and a 2% increase in average realized prices. During 2006, third party net sales of primary aluminum increased 32% compared to 2005. TheThis increase in 2006 was almost entirely attributable to the increases in average realized primary aluminum prices. The net sales and unit prices do not consider the impact of hedging transactions.


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The following table recaps (in millions of dollars) the major components of segment operating results for the current and prior year periods as well as(in millions of dollars) and the discussion following the table looks at the primary factors leading to such differences. Many of such factors indicated are subject to significant fluctuation from period to period and are largely impacted by items outside management’s control. See Item 1A. “Risk Factors.” (Predecessor and Successor periods in 2006 have been combined for the purpose of this discussion.)
 
           
  2006 vs. 2005   
  Operating
  Better
   
Component
 Income  (Worse)  
Primary Factor
 
Sales of production from Anglesey $51  $19  Market price for primary aluminum
Internal hedging with Fabricated Products  (45)  (34) Eliminates in consolidation
Derivative settlements     1  Impacted by positions and market prices
Mark-to-market on derivative instruments
  17   21  Impacted by positions and market prices
           
  $23  $7   
           
             
  Year Ended December 31, 
  2007  2006  2005 
 
Anglesey operations-related(1)(4) $58.7  $49.4  $32.5 
Internal hedging with Fabricated Products(2)  (19.8)  (44.6)  (11.1)
Derivative settlements — Pound Sterling(3)(4)  10.2   (.1)  (.6)
Derivative settlements — External metal hedging(3)(4)  (10.6)  1.2   (.3)
Market-to-market on derivative instruments(3)  8.0   17.3   (4.1)
             
  $46.5  $23.2  $16.4 
             
(1)Operating income from sales of production from Anglesey is impacted by the market price for primary aluminum and alumina pricing, offset by the impact of foreign currency translation.
(2)Eliminates in consolidation.
(3)Impacted by positions and market prices.
(4)In 2007 we began to track Pound Sterling and external metal hedging derivative settlement gains and losses separately from the Anglesey operations-related income. As such we have conformed the presentation for 2006 and 2005 to that of 2007 to allow for an appropriate comparison of results.
Primary Aluminum segment operating income in 2007 as compared to 2006 was favorably impacted approximately $14.7 million by improved realized pricing (after considering the impact of hedging transactions), the components of which were (a) $24.8 million of lower losses on intercompany hedging activities with the


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Fabricated Products segment (these intercompany hedge amounts are eliminated in consolidation), (b) $11.8 million of higher realized losses on external metal derivative transactions, and (c) $1.7 million of favorable impact from the changes in the LME price for primary aluminum on the operations of Anglesey (included in “Angleseyoperations-related” in the table above). Anglesey operations-related results in 2007 also reflected a 20% favorable contractual pricing adjustment for alumina starting in the second quarter of 2007, with a favorable impact of $7.6 million as compared to 2006. Additionally, higher shipments and lower operating costs had a favorable impact of $6.5 million on Anglesey operations-related results. The foreign currency exchange rate (Pound Sterling) caused an adverse impact of $8.0 million to Anglesey operations-related results, which was more than offset by realized hedging gains on Pound Sterling derivative transactions, which was $10.3 million more favorable in 2007 than 2006. Segment operating results for 2007 reflected unrealized mark-to-market gains for metal and currency derivative transactions of $8.0 million compared to $17.3 million for 2006.
In 2008, we anticipate that the Primary Aluminum segment will be adversely impacted by approximately $9 million due to the impact of Pound Sterling exchange rates, reflecting derivative transactions that set a higher effective exchange rate in 2008 than those in place for 2007. Additionally, management believes ocean freight cost increases will have an adverse impact of approximately $7 million in 2008 as compared to 2007.
 
The improvement in Anglesey-relatedAnglesey operations-related results in 2006 over 2005, as well as the offsetting adverse internal hedging results in 2006 over 2005 waswere driven primarily by increases in primary aluminum market prices. Approximately two-thirds of the cost of the Anglesey-related operations is alumina and power. Beginning in the second quarter of 2005, the Anglesey-relatedAnglesey operations-related operating results were adversely affected by an approximate 20% increase in contractual alumina costs. However, contractual pricing for alumina is expected to improve approximately 20% (versus 2006) beginning in the second quarter of 2007. Also, Anglesey-relatedAnglesey operations-related operating results were offsetalso affected by an approximate 15% contractual increase in Anglesey’s power costs in 2006 (an adverse change of approximately $5 million compared to 2005). Further, theSegment operating results for 2006 reflected unrealized mark-to-market gains for metal and currency derivative transactions of $17.3 million compared to unrealized losses of $4.1 million for 2006.
The nuclear plant that supplies Anglesey its power is currently slated for decommissioning in late 2010. For Anglesey to be able to operatecontinue aluminum reduction past September 2009 when its current power contract expires, Anglesey will have to secure a new or alternative power contract at prices that makesmake its operationaluminum reduction operations viable. No assurance can be provided that Anglesey will be successful in this regard.
 
In addition, given the potential for future shutdown and related costs, Anglesey temporarily suspended dividends from Anglesey have been suspendedduring the last half of 2006 and the first half of 2007 while Anglesey studiesit studied future cash requirements. Based on a review of cash anticipated to be available for future cash requirements, Anglesey removed the temporary suspension of dividends and declared and paid dividends in August and December of 2007. We received total dividends of $14.3 million in respect of our 49% ownership interest in 2007. Dividends over the past five years have fluctuated substantially depending on various operational and market factors. During the last five years, cash dividends received were as follows (in millions of dollars):follows: 2007 — $14.3, 2006 — $11.8, 2005 — $9.0, 2004 — $4.5 and 2003 — $4.3 and 2002 — $6.0. Should$4.3. No assurance can be given that Anglesey will not suspend dividends again in the temporary suspension of dividends continue for a prolonged period or become permanent, we will have to consider whether it is appropriate to continue to recognize our equity share in Anglesey’s earnings.future.
 
Corporate and Other.Other
Corporate operating expenses represent corporate general and administrative expenses that are not allocated to our business segments. Corporate operating expenses exclude Other operating (benefit) charges, net discussed above.
 
Corporate operating expenses for 2007 were $1.3 million higher than in 2006. Of this increase, salary and incentive compensation accruals were $9.6 million higher primarily as a result of better operating results in 2007 as compared to 2006. Included in the increase was an increase of $5.1 million in non-cash charges associated with equity compensation (see Note 11 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”). These increases were partially offset by a reduction in retiree medical expense of $1.0 million, a reduction in VEBA net periodic benefit income (costs) of $3.2 million and lower costs for outside services related to compliance with the Sarbanes-Oxley Act of 2002 of $1.1 million. Additionally, in 2006 we incurred approximately $1.3 million related to computer system upgrades compared to $.3 million of such costs in 2007.


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Corporate operating expenses for 2006 were approximately $10.0 million higher than in 2005. Incentive compensation accruals were approximately $8.3 million higher in 2006 than in 2005, including thea $4.0 million non-cash charge associated with the granting of vested and non-vested shares of our common stock at emergence as more fully discussed in Notes 1 and 710 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”.Data.” Additionally, we incurred certain costs we consider largely non-run-rate, including $1.9 million of preparation costs related to the Sarbanes-Oxley Act of 2002 or SOX and $1.3 million of costs associated with certain computer system upgrades. The remaining change in 2006 primarily reflects lower salary and other costs related to the movement toward a post-emergence structure.
 
OnceOther Matters
Internal Revenue Service Section 382 Ruling
On May 2, 2007, we received a ruling from the activities associated withInternal Revenue Service (the “IRS”) relating to the application of Section 382 of the Internal Revenue Code of 1986 (the “Code”) to our federal income tax attributes (the “IRS ruling”).
Section 382 of the Code affects a corporation’s ability to use its federal income tax attributes, including its net operating loss carry-forwards, following a more than 50% change in ownership during any period of 36 consecutive months, all as determined under the Code (an “ownership change”). Under Section 382(l)(5) of the Code, if we were to have an ownership change prior to July 6, 2008 (i.e., within the two-year period following our emergence from chapter 11 bankruptcy (which will continue through early 2007)on July 6, 2006), our ability to use our federal income tax attributes would be eliminated. However, if we were to have an ownership change on or after July 6, 2008, our ability to use our federal income tax attributes would be limited, but not eliminated. In such circumstances, the amount of post-ownership change annual taxable income that could be offset by pre-ownership change tax attributes would be limited to an amount equal to the product of (a) the aggregate value of our outstanding common shares immediately prior to the ownership change and incremental SOX adoption-related activities are complete,(b) the applicable federal long-term tax exempt rate in effect on the date of the ownership change.
In order to reduce the risk that any change in our ownership would jeopardize the preservation of our federal income tax attributes existing upon our emergence from chapter 11 bankruptcy, our certificate of incorporation prohibits certain transfers of our equity securities. More specifically, subject to certain exceptions for transactions that would not impair our federal income tax attributes, our certificate of incorporation prohibits a transfer of our equity securities without the prior approval of our Board of Directors if either (a) the transferor holds 5% or more of the total fair market value of all of our issued and outstanding equity securities (such person, a “5% shareholder”) or (b) as a result of such transfer, either (i) any person or group of persons would become a 5% shareholder or (ii) the percentage stock ownership of any 5% shareholder would be increased (any such transfer, a “5% transaction”).
In addition, we expect there willentered into a stock transfer restriction agreement with the Union VEBA, which was our largest shareholder upon our emergence from chapter 11 bankruptcy. Under the stock transfer restriction agreement, until the restriction release date, subject to exceptions for certain transactions that would not impair our federal income tax attributes, the Union VEBA is prohibited from transferring or otherwise disposing of more than 15% of the total common shares issued to the Union VEBA pursuant to our Plan during any12-month period without the prior approval of our Board of Directors. Under our Plan, the Union VEBA had rights to receive 11,439,900 common shares upon our emergence from chapter 11 bankruptcy; however, prior to emergence, the Union VEBA sold its right to 2,630,000 of such shares. Under the terms of the stock transfer restriction agreement, the Union VEBA was treated as if it received the full 11,439,900 shares at emergence and sold 2,630,000 of such shares immediately thereafter.
The stock transfer restriction agreement contemplated that a ruling would be at leastsought from the IRS that, for purposes of Section 382 of the Code, we could treat the Union VEBA as having received 8,809,900 rather than 11,439,900 common shares pursuant to our plan of reorganization. On May 2, 2007, we received the IRS ruling, which was to that effect. As a modest decline in Corporate and other cash costsresult of the IRS ruling, under the stock transfer restriction agreement, the number of common shares that generally may be sold by the endUnion VEBA during any12-month period was reduced from 1,715,985 to 1,321,485 and the next date on which the Union VEBA could sell common shares without the prior consent of 2008.
Corporate operating results for 2006, discussed above, exclude non-cash pension benefitsour Board of approximately $4.2 million relatedDirectors was January 31, 2009. At the September 2007 meeting of our Board of Directors, the Board approved a resolution granting its consent to the terminated pension plans assumedsale by the PBGC and a creditUnion VEBA of approximately $3.0 million relatedup to the resolution of a pre-emergence contingency, offset by a charge of approximately627,200 common


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$4.5 million related to post emergencechapter 11-related items. Corporate operating results for 2005, exclude defined contribution savings plan charges of approximately $.5 million. See Note 10 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”.
Discontinued Operations.  Operating results from discontinued operations for 2006 consist of a $7.5 million payment from an insurer for certain residual claims we had in respect of the 2000 incident at our Gramercy, Louisiana alumina facility, which was sold in 2004, and the $1.1 million surcharge refund related to certain energy surcharges, which have been pending for a number of years. These amounts were offset, in part, by a $5.0 million charge resulting from an agreement between us and the Bonneville Power Administration for a rejected electric power contract (see Note 15 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”). Operating results from discontinued operations for 2005 include the $365.6 million gain on the sale of our interests in and related to QAL and the favorable operating results of our interests in and related to QAL, whichshares. All 627,200 shares were sold as of April 1, 2005.
Reorganization Items.  Reorganization items consist primarily of income, expenses (including professional fees) or losses that are realized or incurred by us due to our reorganization. Reorganization items in 2006 consisted primarily of a non-cash gain of approximately $3,110.3 million related to the implementation of our Plan and application of fresh start reporting. Reorganization items in 2005 consisted primarily of a non-cash charge of approximately $1,131.5 million that was recognized in connection with the consummation of two separate joint plans of liquidation of four subsidiaries as the value associated with an intercompany amount between two subsidiaries that was transferred for the benefit of certain third party creditors. See Notes 2 and 14 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”.
2005 as Compared to 2004
Fabricated Aluminum Products.  Net sales of fabricated products increased by 16% during 2005 as compared to 2004 primarily due to a 10% increase in average realized prices and a 6% increase in shipments. The increase in the average realized prices reflects (in relatively equal proportions) higher conversion prices and higher underlying primary aluminum prices. The higher conversion prices are primarily attributable to continuing strength in fabricated aluminum product markets, particularly for aerospace and high strength products, as well as a favorable mix in the type of aerospace/high strength products in the early part of 2005. Current period shipments were higher than 2004 shipments due primarily to the aforementioned strength in aerospace and high strength product demand.
Segment operating results (before Other operating charges, net) for 2005 improved over 2004 by approximately $54.0 million. The improvement consisted of improved sales performance (primarily due to factors cited above) of approximately $64.0 million, offset, by higher operating costs, particularly for natural gas. Higher natural gas prices had a particularly significant impact on the fourth quarter of 2005. Lower 2005 charges for legacy pension and retiree medical-related costs (approximately $5.0 million; see Note 7 of Notes to Consolidated Financial Statements) were largely offset by other cost increases versus 2004 including approximately $6.0 million of higher non-cash LIFO inventory charges ($9.0 in 2005 versus $3.2 in 2004). Segment operating results for 2005 and 2004 include gains on intercompany hedging activities with the primary aluminum business unit total $11.1 million and $8.6 million, respectively. These amounts eliminate in consolidation.
Segment operating results for 2005, discussed above, exclude deferred contribution savings plan charges of approximately $6.3 million (see Note 10 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”).
Primary Aluminum.  Third party net sales of primary aluminum in 2005 increased by approximately 13% as compared to 2004. The increase was almost entirely attributable to the increase in average realized primary aluminum prices.
Segment operating results for 2005 included approximately $32.0 million related to sale of primary aluminum resulting from our ownership interests in Anglesey offset by (a) losses on intercompany hedging activities with the Fabricated products business unit (which eliminate in consolidation) totaling approximately $11.1 million and (b) approximately $4.1 million of non-cash charges associated with the discontinuance of hedge accounting treatment of derivative instruments as more fully discussed in Notes 1 and 9 of Notes to Consolidated Financial


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Statements included in Item 8. “Financial Statements and Supplementary Data”. Primary aluminum hedging transactions with third parties were essentially neutral in 2005. In 2004, segment operating results consisted of approximately $21.0 related to sales of primary aluminum resulting from the Company’s ownership interests in Anglesey and approximately $2.0 million of gains from third party hedging activities offset by approximately $8.6 million of by losses on intercompany hedging activities with the Fabricated products business unit (which eliminate in consolidation). The improvement in Anglesey-related results in 2005 versus 2004 results primarily from the improvement in primary aluminum market prices discussed above. The primary aluminum market price driven improvement in Anglesey-related operating results were offset by an approximate 15% contractual increase in Anglesey’s power costs during the fourth quarter of 2005 as well as an increase in major maintenance costs incurred in 2005 (over 2004).
Post 2005 results related to Anglesey will continue to be affected by the higher contractual power rate through the term of the existing power agreement, which ends in 2009, as well as an approximate 20% increase in contractual alumina costs during the remainder of the term of the Company’s existing alumina purchase contract, which extends through 2007. Power and alumina costs, in general, represent approximately two-thirds of Anglesey’s costs and, as such, future results will be adversely affected by these changes. Further, the nuclear plant that supplies Anglesey its power is slated for decommissioning in late 2009 or 2010, approximately the same time as when Anglesey’s current power agreement expires. For Anglesey to be able to operate past 2009, the power plant will need to operate past its current decommissioning date and Anglesey will have to secure a new or alternative power contract at prices that make its operation viable. No assurances can be provided that Anglesey will be successful in this regard.
Corporate and Other.  Corporate operating expenses represent corporate general and administrative expenses which are not allocated to our business segments. In 2005, corporate operating expenses were comprised of approximately $30.0 million of expenses related to ongoing operations and $5.0 million related to retiree medical expenses. In 2004, corporate operating expenses were comprised of approximately $21.0 million of expenses related to ongoing operations and approximately $50.0 million of retiree medical expenses.
The increase in expenses related to ongoing operations in 2005 compared to 2004 was due to an increase in professional expenses associated primarily with initiatives to comply with SOX and emergence-related activity, relocation of the corporate headquarters and transition costs, offset by the fact that key personnel ceased receiving retention payments as of the end of the first quarter of 2004 pursuant to our key employee retention program (see Note 19 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”). The decline in retiree-related expenses is primarily attributable to the termination of the Inactive Pension Plan in 2004 and the change in retiree medical payments (see Note 19 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”).
Corporate operating results for 2005, discussed above, exclude defined contribution savings plan charges of approximately $.5 million (see Note 10 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”).
Discontinued Operations.  Discontinued operations in 2005 include the operating results of our interests in and related to QAL for the first quarter of 2005 and the gain that resulted from the sale of such interests on April 1, 2005. Discontinued operations in 2004 included a full year of operating results attributable to our interests in and related to QAL, as well as the operating results of the commodity interests that were sold at various times during 2004.
Income from discontinued operations for 2005 increased approximately $242.0 million over 2004. The primary factor for the improved results was the larger gain on the sale of the QAL-related interests (approximately $366.0 million) in 2005 compared to the gains from the sale of our interests in and related to Alumina Partners of Jamaica and the sale of the Mead Facility (approximately $127.0 million) in 2004. The adverse impacts in 2005 of the $42.0 million Kaiser Bauxite Company non-cash contract rejection charge were largely offset by improved operating results in 2005 associated with QAL (approximately $12.0 million) and the avoidance of approximately $33.0 million net losses by other commodity-related interests in 2004.


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Reorganization Items.  Reorganization items increased substantially in 2005 over 2004 as a result a non-cash charge for approximately of $1,131.5 millionUnion VEBA in the fourth quarter of 2005. As more fully discussed2007. The next date on which the Union VEBA may sell common shares without the prior consent of our Board of Directors is January 31, 2010.
Preserving our federal income tax attributes affects our ability to issue new common shares because such issuances must be considered in Note 14 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”, the non-cash charge was recognized in connection with the consummationdetermining whether an ownership change has occurred under Section 382 of the plansCode. The IRS ruling increased the number of liquidation discussed above ascommon shares that we can currently issue without potentially impairing our ability to use our federal income tax attributes. As a result of the value associated with an intercompany amount between two subsidiariesIRS ruling, we can currently issue approximately 17,400,000 common shares without potentially impairing our ability to use our federal income tax attributes. However, additional sales by the Union VEBA could, and other 5% transactions would, decrease the number of common shares we can issue during any 36 month period without impairing our ability to use our federal income tax attributes. Similarly, any issuance of common shares by us would limit the number of shares that wascould be transferred forin 5% transactions (other than sales permitted to be made by the benefitUnion VEBA under the stock transfer restriction agreement without the consent of certain third party creditors.our Board of Directors). If at any time we were to issue the maximum number of common shares that we could possibly issue without potentially impairing our ability to use of our federal income tax attributes, there could be no 5% transactions (other than sales by the Union VEBA permitted under the stock transfer restriction agreement without the consent of our Board of Directors) during the36-month period thereafter.
 
Liquidity and Capital ResourcesOther Matters
 
As a result of the filing of the chapter 11 bankruptcy proceedings, claims against Kaiser and it subsidiaries that filed such cases for principal and accrued interest on secured and unsecured indebtedness existing on their filing date were stayed while those entities continued business operations asdebtors-in-possession,Internal Revenue Service Section 382 Ruling subject to the control and supervision of the Bankruptcy Court. See Notes 2 and 14 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data” for additional discussion of the chapter 11 bankruptcy cases.
 
Operating Activities.  In 2006, fabricated products operating activities of the Successor provided approximately $62 million of cash and fabricated products operating activities of the Predecessor provided approximately $13 million of cash. These amounts compare with 2005 when fabricated operating activities of the Predecessor provided approximately $88 million of cash and with 2004 when fabricated products operating activities of the Predecessor provided approximately $35 million of cash. Cash provided in 2006 was primarily due to improved operating results offset in part by increased working capital. The increase in working capital in 2006 is primarily the result of the impact of higher primary aluminum prices and increased demand for fabricated aluminum products on inventories and accounts receivable, which is only partially offset by increases in accounts payable. Substantially all of the cash provided in 2005 was generated from operating results; working capital changes were modest. Operating results in 2004 generated approximately $70 million which was offset by increases in working capital of approximately $35 million. The increases in cash provided by fabricated products operating results in 2005 and 2004 were primarily due to improving demand for fabricated aluminum products. The foregoing analysis of fabricated products cash flow excludes consideration of pension and retiree cash payments made on behalf of current and former employees of the fabricated products facilities. Such amounts are part of the “legacy” costs that we internally categorize as a corporate cash outflow. See “— Corporate and Other Operating Activities” below.
In 2006, operating activities of the Successor used approximately $7 million and operating activities of the Predecessor provided approximately $36 million of cash attributable to our interest in and related to Anglesey. In 2005 and 2004, the operating activities of the Predecessor provided approximately $20 million and $14 million, respectively, of cash attributable to our interests in and related to Anglesey. The increases in cash flows between 2006 and 2005 and between 2005 and 2004 is primarily attributable to increases in primary aluminum market prices.
Corporate and Other Operating Activities.  Corporate and other operating activities of the Successor (including all “legacy” costs) used approximately $36 million and corporate and other operating activities of the Predecessor used approximately $70 million of cash during 2006. Corporate and other operating activities of the Predecessor used approximately $108 million and $150 million of cash in 2005 and 2004, respectively. Cash outflows from corporate and other operating activities in 2006, 2005 and 2004 included: (1) approximately $11 million, $37 million and $57 million, respectively, in respect of retiree medical obligations and VEBA funding for former and current operating units; (2) payments for reorganization costs of approximately $28 million, $39 million and $35 million, respectively; and (3) payments in respect of general and administrative costs totaling approximately $41 million, $29 million and $26 million, respectively. Cash outflows for corporate and other operating activities in 2006 also included payments pursuant to our Plan of approximately $25 million and in 2004 also included $27 million to settle certain multi-site environmental claims.
Discontinued Operations Activities.  In 2006, discontinued operation activities of the Predecessor provided $9 million of cash. This compares with 2005 and 2004 when discontinued operation activities of the Predecessor provided $17 million and $64 million of cash, respectively. Cash provided by discontinued operations in 2006 consisted of the proceeds from an $8 million payment from an insurer and a $1 million refund from commodity


34


interests energy vendors. The decrease in cash provided by discontinued operations in 2005 over 2004 resulted primarily from a decrease in favorable operating results due to the sale of substantially all of the commodity interests between the second half of 2004 and early 2005. The remaining commodity interests were sold as of April 1, 2005.
Investing Activities.  Total capital expenditures for fabricated products were $56.9 million, $30.6 million, and $7.6 million in 2006, 2005 and 2004, respectively. Total capital expenditures for fabricated products are currently expected to be in the $60 million to $70 million range for 2007. The higher level of capital spending in 2006 and 2007 as compared to other periods reflects incremental investments, particularly at our Spokane, Washington facility. New equipment, furnacesand/or services will enable us to supply heavy gauge heat treat stretched plate to the aerospace and general engineering markets. The total capital spending for this project is expected to be approximately $105 million. Approximately $65 million of such cost was incurred in 2005 and 2006. The balance will be incurred primarily in 2007. Our remaining capital spending in 2007 will be spread among all manufacturing locations. A majority of the remaining capital spending is expected to reduce operating costs, improve product quality or increase capacity. However, no other individual project of significant size has been committed at this time.
In addition to the foregoing, as of March 2007, we are considering capital expenditures of approximately $20 million that would be for projects intended to generate incremental cost efficiencies or enhance commercial operations. Such costs would likely be incurred during 2007 and 2008 and would focus on one or more of ournon-rolling facilities. However, no assurances can be provided as to the timing or success of any such expenditures.
The level of capital expenditures may be adjusted from time to time depending on our business plans, price outlook for metal and other products, our ability to maintain adequate liquidity and other factors.
Total capital expenditures for discontinued operations were $3.5 million in 2004 (of which $1.0 million was funded by the minority partners in certain foreign joint ventures).
Financing Activities.  In 2006, financing activities of the Successor provided approximately $49 million of cash and financing activities of the Predecessor provided approximately $1 million of cash. These amounts compare with 2005 when financing activities of the Predecessor used approximately $394 million of cash and with 2004 when financing activities of the Predecessor used approximately $294 million of cash. Cash provided in 2006 was primarily due to approximately $50 million of borrowings under the Successor’s term loan facility. Cash used in 2005 and 2004 primarily relates to net cash used by discontinued operations of approximately $387 million and $291 million, respectively.
Financing Facilities and Liquidity.On the July 6, 2006 effective date of our Plan, we entered into a new senior secured revolving credit agreement with a group of lenders providing for a $200 million revolving credit facility of which up to a maximum of $60 million may be utilized for letters of credit. Under the revolving credit facility, we are able to borrow (or obtain letters of credit) from time to time in an aggregate amount equal to the lesser of $200 million and a borrowing base comprised of eligible accounts receivable, eligible inventory and certain eligible machinery, equipment and real estate, reduced by certain reserves, all as specified in the revolving credit facility. The revolving credit facitility has a five-year term and matures in July 2011, at which time all principal amounts outstanding thereunder will be due and payable. Borrowings under the revolving credit facility bear interest at a rate equal to either a base prime rate or LIBOR, at our option, plus a specified variable percentage determined by reference to the then remaining borrowing availability under the revolving credit facility. The revolving credit facility may, subject to certain conditions and the agreement of lenders thereunder, be increased up to $275 million.
Concurrently with the execution of the revolving credit facility, we also entered into a term loan facility with a group of lenders that provides for a $50 million term loan and is guaranteed by certain of our domestic operating subsidiaries. The term loan facility was fully drawn on August 4, 2006. The term loan facility has a five-year term and matures in July 2011, at which time all principal amounts outstanding thereunder will be due and payable. Borrowings under the term loan facility bear interest at a rate equal to either a premium over a base prime rate or LIBOR, at our option.


35


Amounts owed under each of the revolving credit facility and the term loan facility may be accelerated upon the occurrence of various events of default set forth in each such agreement, including, without limitation, the failure to make principal or interest payments when due, and breaches of covenants, representations and warranties set forth in each agreement.
The revolving credit facility is secured by a first priority lien on substantially all of our assets and the assets of our U.S. operating subsidiaries that are also borrowers thereunder. The term loan facility is secured by a second lien on substantially all of our assets and the assets of our U.S. operating subsidiaries that are the borrowers or guarantors thereof.
Both credit facilities place restrictions on our ability to, among other things, incur debt, create liens, make investments, pay dividends, sell assets, undertake transactions with affiliates and enter into unrelated lines of business.
We currently believe that the cash and cash equivalents, cash flows from operations and cash available under the revolving credit facility will provide sufficient working capital to allow us to meet our obligations for at least the next twelve months. During July 2006, we borrowed and repaid $8.6 million under the revolving credit facility. At February 28, 2007, there were no borrowings outstanding under the revolving credit facility, there were approximately $13.6 million of outstanding letters of credit under the revolving credit facility and there was $50 million outstanding under the term loan facility.
Commitments and Contingencies.  We are subject to a number of environmental laws, to fines or penalties assessed for alleged breaches of the environmental laws, and to claims and litigation based upon such laws. Based on our evaluation of these and other environmental matters, we have established environmental accruals of $8.4 million at December 31, 2006. However, we believe that it is reasonably possible that changes in various factors could cause costs associated with these environmental matters to exceed current accruals by amounts that could be, in the aggregate, up to an estimated $15.2 million.
We are working with regulatory authorities and performing studies and remediation pursuant to several consent orders with the State of Washington relating to the historical use of oils containing polychlorinated biphenyls, or PCBs, at the Trentwood facility. In earlyMay 2, 2007, we received a letterruling from the regulatory authorities confirming that their investigation had been closed.Internal Revenue Service (the “IRS”) relating to the application of Section 382 of the Internal Revenue Code of 1986 (the “Code”) to our federal income tax attributes (the “IRS ruling”).
 
Capital Structure.
Successor:  OnSection 382 of the July 6, 2006 effective dateCode affects a corporation’s ability to use its federal income tax attributes, including its net operating loss carry-forwards, following a more than 50% change in ownership during any period of our Plan, pursuant to the Plan,36 consecutive months, all equity interests in Kaiser outstanding immediately prior to such date were cancelled without consideration and issued 20,000,000 new shares of common stock to a third-party disbursing agent for distribution in accordance with our Plan. As we discussed in Note 6 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”, there are restrictions on the transfer of common stock. In addition,as determined under the revolving credit facility andCode (an “ownership change”). Under Section 382(l)(5) of the term loan facility, there are restrictions on our purchase of common stock by the Company and limitations on our abilityCode, if we were to pay dividends.
Predecessor:  Priorhave an ownership change prior to July 6, 2006, effective date of our Plan, MAXXAM Inc. and one of its wholly owned subsidiaries collectively owned approximately 63% of our common stock, with2008 (i.e., within the remaining approximately 37% being publicly held. However, as discussed in Note 14 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”, pursuant to our Plan, all of the pre-emergence equity interests in Kaiser were cancelled without consideration upontwo-year period following our emergence from chapter 11 bankruptcy on July 6, 2006.2006), our ability to use our federal income tax attributes would be eliminated. However, if we were to have an ownership change on or after July 6, 2008, our ability to use our federal income tax attributes would be limited, but not eliminated. In such circumstances, the amount of post-ownership change annual taxable income that could be offset by pre-ownership change tax attributes would be limited to an amount equal to the product of (a) the aggregate value of our outstanding common shares immediately prior to the ownership change and (b) the applicable federal long-term tax exempt rate in effect on the date of the ownership change.
 
In order to reduce the risk that any change in our ownership would jeopardize the preservation of our federal income tax attributes existing upon our emergence from chapter 11 bankruptcy, our certificate of incorporation prohibits certain transfers of our equity securities. More specifically, subject to certain exceptions for transactions that would not impair our federal income tax attributes, our certificate of incorporation prohibits a transfer of our equity securities without the prior approval of our Board of Directors if either (a) the transferor holds 5% or more of the total fair market value of all of our issued and outstanding equity securities (such person, a “5% shareholder”) or (b) as a result of such transfer, either (i) any person or group of persons would become a 5% shareholder or (ii) the percentage stock ownership of any 5% shareholder would be increased (any such transfer, a “5% transaction”).
In addition, we entered into a stock transfer restriction agreement with the Union VEBA, which was our largest shareholder upon our emergence from chapter 11 bankruptcy. Under the stock transfer restriction agreement, until the restriction release date, subject to exceptions for certain transactions that would not impair our federal income tax attributes, the Union VEBA is prohibited from transferring or otherwise disposing of more than 15% of the total common shares issued to the Union VEBA pursuant to our Plan during any12-month period without the prior approval of our Board of Directors. Under our Plan, the Union VEBA had rights to receive 11,439,900 common shares upon our emergence from chapter 11 bankruptcy; however, prior to emergence, the Union VEBA sold its right to 2,630,000 of such shares. Under the terms of the stock transfer restriction agreement, the Union VEBA was treated as if it received the full 11,439,900 shares at emergence and sold 2,630,000 of such shares immediately thereafter.
The stock transfer restriction agreement contemplated that a ruling would be sought from the IRS that, for purposes of Section 382 of the Code, we could treat the Union VEBA as having received 8,809,900 rather than 11,439,900 common shares pursuant to our plan of reorganization. On May 2, 2007, we received the IRS ruling, which was to that effect. As a result of the IRS ruling, under the stock transfer restriction agreement, the number of common shares that generally may be sold by the Union VEBA during any12-month period was reduced from 1,715,985 to 1,321,485 and the next date on which the Union VEBA could sell common shares without the prior consent of our Board of Directors was January 31, 2009. At the September 2007 meeting of our Board of Directors, the Board approved a resolution granting its consent to the sale by the Union VEBA of up to 627,200 common


41


shares. All 627,200 shares were sold by the Union VEBA in the fourth quarter of 2007. The next date on which the Union VEBA may sell common shares without the prior consent of our Board of Directors is January 31, 2010.
Preserving our federal income tax attributes affects our ability to issue new common shares because such issuances must be considered in determining whether an ownership change has occurred under Section 382 of the Code. The IRS ruling increased the number of common shares that we can currently issue without potentially impairing our ability to use our federal income tax attributes. As a result of the IRS ruling, we can currently issue approximately 17,400,000 common shares without potentially impairing our ability to use our federal income tax attributes. However, additional sales by the Union VEBA could, and other 5% transactions would, decrease the number of common shares we can issue during any 36 month period without impairing our ability to use our federal income tax attributes. Similarly, any issuance of common shares by us would limit the number of shares that could be transferred in 5% transactions (other than sales permitted to be made by the Union VEBA under the stock transfer restriction agreement without the consent of our Board of Directors). If at any time we were to issue the maximum number of common shares that we could possibly issue without potentially impairing our ability to use of our federal income tax attributes, there could be no 5% transactions (other than sales by the Union VEBA permitted under the stock transfer restriction agreement without the consent of our Board of Directors) during the36-month period thereafter.
Other Matters
 
Income Tax Matters.Internal Revenue Service Section 382 Ruling  Although
On May 2, 2007, we have substantialreceived a ruling from the Internal Revenue Service (the “IRS”) relating to the application of Section 382 of the Internal Revenue Code of 1986 (the “Code”) to our federal income tax attributes available(the “IRS ruling”).
Section 382 of the Code affects a corporation’s ability to offsetuse its federal income tax attributes, including its net operating loss carry-forwards, following a more than 50% change in ownership during any period of 36 consecutive months, all as determined under the impactCode (an “ownership change”). Under Section 382(l)(5) of futurethe Code, if we were to have an ownership change prior to July 6, 2008 (i.e., within the two-year period following our emergence from chapter 11 bankruptcy on July 6, 2006), our ability to use our federal income taxes,tax attributes would be eliminated. However, if we dowere to have an ownership change on or after July 6, 2008, our ability to use our federal income tax attributes would be limited, but not yet meet the “more likely than not” criteria for recognition ofeliminated. In such attributes primarily because we do not have sufficient history of paying taxes. As such, we have recorded a full valuation allowance againstcircumstances, the amount of post-ownership change annual taxable income that could be offset by pre-ownership change tax attributes availablewould be limited to an amount equal to the product of (a) the aggregate value of our outstanding common shares immediately prior to the ownership change and no deferred(b) the applicable federal long-term tax assetexempt rate in effect on the date of the ownership change.
In order to reduce the risk that any change in our ownership would jeopardize the preservation of our federal income tax attributes existing upon our emergence from chapter 11 bankruptcy, our certificate of incorporation prohibits certain transfers of our equity securities. More specifically, subject to certain exceptions for transactions that would not impair our federal income tax attributes, our certificate of incorporation prohibits a transfer of our equity securities without the prior approval of our Board of Directors if either (a) the transferor holds 5% or more of the total fair market value of all of our issued and outstanding equity securities (such person, a “5% shareholder”) or (b) as a result of such transfer, either (i) any person or group of persons would become a 5% shareholder or (ii) the percentage stock ownership of any 5% shareholder would be increased (any such transfer, a “5% transaction”).
In addition, we entered into a stock transfer restriction agreement with the Union VEBA, which was recognized. See Note 6our largest shareholder upon our emergence from chapter 11 bankruptcy. Under the stock transfer restriction agreement, until the restriction release date, subject to exceptions for certain transactions that would not impair our federal income tax attributes, the Union VEBA is prohibited from transferring or otherwise disposing of Notesmore than 15% of the total common shares issued to the Union VEBA pursuant to our Plan during any12-month period without the prior approval of our Board of Directors. Under our Plan, the Union VEBA had rights to receive 11,439,900 common shares upon our emergence from chapter 11 bankruptcy; however, prior to emergence, the Union VEBA sold its right to 2,630,000 of such shares. Under the terms of the stock transfer restriction agreement, the Union VEBA was treated as if it received the full 11,439,900 shares at emergence and sold 2,630,000 of such shares immediately thereafter.
The stock transfer restriction agreement contemplated that a ruling would be sought from the IRS that, for purposes of Section 382 of the Code, we could treat the Union VEBA as having received 8,809,900 rather than 11,439,900 common shares pursuant to our plan of reorganization. On May 2, 2007, we received the IRS ruling, which was to that effect. As a result of the IRS ruling, under the stock transfer restriction agreement, the number of common shares that generally may be sold by the Union VEBA during any12-month period was reduced from 1,715,985 to 1,321,485 and the next date on which the Union VEBA could sell common shares without the prior consent of our Board of Directors was January 31, 2009. At the September 2007 meeting of our Board of Directors, the Board approved a resolution granting its consent to the sale by the Union VEBA of up to 627,200 common


3641


 

Consolidated Financial Statements includedshares. All 627,200 shares were sold by the Union VEBA in Item 8. “Financial Statements and Supplementary Data” forthe fourth quarter of 2007. The next date on which the Union VEBA may sell common shares without the prior consent of our Board of Directors is January 31, 2010.
Preserving our federal income tax attributes affects our ability to issue new common shares because such issuances must be considered in determining whether an ownership change has occurred under Section 382 of the Code. The IRS ruling increased the number of common shares that we can currently issue without potentially impairing our ability to use our federal income tax attributes. As a discussionresult of thesethe IRS ruling, we can currently issue approximately 17,400,000 common shares without potentially impairing our ability to use our federal income tax attributes. However, additional sales by the Union VEBA could, and other 5% transactions would, decrease the number of common shares we can issue during any 36 month period without impairing our ability to use our federal income tax matters.attributes. Similarly, any issuance of common shares by us would limit the number of shares that could be transferred in 5% transactions (other than sales permitted to be made by the Union VEBA under the stock transfer restriction agreement without the consent of our Board of Directors). If at any time we were to issue the maximum number of common shares that we could possibly issue without potentially impairing our ability to use of our federal income tax attributes, there could be no 5% transactions (other than sales by the Union VEBA permitted under the stock transfer restriction agreement without the consent of our Board of Directors) during the36-month period thereafter.
 
New Accounting Pronouncements
The section “New Accounting Pronouncements” from Note 1 of Notes to Consolidated Financial Statements included in Item 8. “Financial StatementsLiquidity and Supplementary Data” is incorporated herein by reference.
Critical Accounting PoliciesCapital Resources
 
Successor:Summary
 
Critical accounting policies fall into two broad categories.We ended 2007 with $68.7 million of cash and cash equivalents, up from $50.0 million at the end of 2006. Working capital, the excess of current assets over current liabilities, was $289.2 million at the end of 2007, up from $208.5 million at the end of 2006. The increase in working capital is primarily driven by increases in cash, inventories and deferred income tax assets, partially offset by a decrease in current derivative assets; and a decrease in current derivative liabilities primarily as a result of changing underlying metal prices and foreign currency exchange rates.
Cash equivalents consist primarily of money market accounts and other highly liquid investments with an original maturity of three months or less when purchased. Our liquidity is affected by restricted cash that is pledged as collateral for certain letters of credit or restricted to use for workers’ compensation requirements and other agreements. Short term restricted cash, included in Prepaid expenses and other current assets, totaled $1.5 million and $1.7 million as of December 31, 2007 and 2006, respectively. Long term restricted cash, which was included in Other Assets, was $14.4 million and $23.5 million as of December 31, 2007 and 2006, respectively.


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Cash Flows
The following table summarizes our cash flow from operating, investing and financing activities for each of the past three years (in millions of dollars):
                      
     Year Ended December 31, 2006    
         Predecessor
       
     Period from
   Period from
     Predecessor
 
  Year Ended
  July 1, 2006
   January 1, 2006
     Year Ended
 
  December 31,
  to December 31,
   to July 1,
     December 31,
 
  2007  2006   2006  Combined  2005 
Total cash provided by (used in):                     
Operating activities:                     
Fabricated Products $144  $62   $13  $75  $88 
Primary Aluminum  25   (7)   36   29   20 
Corporate and Other  (39)  (36)   (70)  (106)  (108)
Discontinued Operations         9   9   17 
                      
  $130  $19   $(12) $7  $17 
                      
Investing activities:                     
Fabricated Products  (62)  (30)   (27)  (57)  (30)
Corporate and Other  9              
Discontinued Operations               401 
                      
  $(53) $(30)  $(27) $(57) $371 
                      
Financing activities:                     
Corporate and Other  (58)  49    1   50   (7)
Discontinued Operations               (387)
                      
  $(58) $49   $1  $50  $(394)
                      
Operating Activities
Fabricated Products —In 2007, Fabricated Products operating activities provided approximately $144 million of cash. This amount compares with 2006 when Fabricated Products operating activities provided approximately $75 million of cash and with 2005 when the Fabricated Products operating activities of the Predecessor provided approximately $88 million of cash. Cash provided in 2007 and 2006 was primarily due to improved operating results offset in part by increased working capital. The increase in working capital in 2007 and 2006 was primarily the result of the impact of higher primary aluminum prices and increased demand for fabricated aluminum products on inventories and accounts receivable. Substantially all of the cash provided in 2005 was generated from operating results; working capital changes were modest.
Primary Aluminum —In 2007, operating activities attributable to our interest in and related to Anglesey provided approximately $25 million in cash. This compares to 2006, when operating activities provided approximately $29 million of cash attributable to our interest in and related to Anglesey. In 2005 the operating activities of the Predecessor provided approximately $20 million of cash attributable to our interests in and related to Anglesey. The increases in cash flows between 2007 and 2006 and between 2006 and 2005 were primarily attributable to increases in primary aluminum market prices.
Corporate and Other —Corporate and Other operating activities used approximately $39 million of cash during 2007. Corporate and Other operating activities (including all “legacy” costs) used approximately $106 million of cash during 2006. Corporate and Other operating activities of the Predecessor used approximately


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$108 million of cash in 2005. Cash outflows from corporate and other operating activities in 2007, 2006 and 2005 included: (1) zero, $11 million and $37 million, respectively, in respect of former employee and retiree medical obligations through funding of the VEBAs; (2) payments for reorganization costs of approximately $7 million, $28 million and $39 million, respectively; and (3) payments in respect of general and administrative costs totaling approximately $43 million, $41 million, $29 million, respectively. The cash outflows in 2007 were offset by approximately $9 million of proceeds from Other operating (benefits) charges, net. Cash outflows for Corporate and Other operating activities in 2006 also included payments pursuant to our Plan of $25 million.
Discontinued Operations —In 2006, Discontinued Operations operating activities provided $9 million of cash. This compares with 2005 when Discontinued Operations operating activities of the Predecessor provided $17 million of cash. Cash provided by Discontinued Operations in 2006 consisted of the proceeds from an $8 million payment from an insurer and a $1 million refund from commodity interests energy vendors. The decrease in cash provided by Discontinued Operations in 2006 over 2005 resulted primarily from a decrease in favorable operating results due to the sale of all of the commodity interests on April 1, 2005.
Investing Activities
Fabricated Products —Cash used in investing activities for Fabricated Products was $62 million in 2007. This compares to 2006 when Fabricated Products investing activities used $57 million in cash. Cash used in investing activities for Predecessor Fabricated Products was $30 million in 2005. The increase in cash used in investing activities in 2007 compared to 2006 and 2006 compared to 2005 is primarily due to higher capital expenditures at our Trentwood facility in Spokane, WA. Refer to “Capital Expenditures” below for additional information.
Corporate and Other —Cash provided in investing activities for Corporate and Other was $9 million in 2007. This is related to the release of restricted funds that we had on deposit as financial assurance for workers’ compensation claims from the State of Washington.
Financing Activities
Corporate and Other —Cash used in 2007 was primarily related to a $50 million repayment of the term loan and approximately $7 million in cash dividends paid to shareholders. Cash provided in 2006 was primarily related to drawing upon the $50 million term loan facility subsequent to emergence from chapter 11 bankruptcy. Cash used in 2005 primarily relates to net cash used by Discontinued Operations of approximately $387 million.
Sources of Liquidity
Our most significant sources of liquidity are funds generated by operating activities and available cash and cash equivalents. We believe funds generated from the expected results of operations, together with available cash and cash equivalents will be sufficient to finance anticipated expansion plans and strategic initiatives for the next fiscal year. In addition, our revolving credit facility is available for additional working capital needs or investment opportunities. There can be no assurance, however, that we will continue to generate cash flows at or above current levels or that we will be able to maintain our ability to borrow under our revolving credit facility.
In December 2007, we expanded our revolving line of credit to $265 million. At December 31, 2007, we could borrow approximately $239.6 million under this facility. Under the revolving credit facility, we are able to borrow (or obtain letters of credit) from time to time in an aggregate amount equal to the lesser of $265 million and a borrowing base comprised of eligible accounts receivable, eligible inventory and certain eligible machinery, equipment and real estate, reduced by certain reserves, all as specified in the revolving credit facility. The revolving credit facility has a five-year term and matures in July 2011, at which time all principal amounts outstanding thereunder will be due and payable. Borrowings under the revolving credit facility bear interest at a rate equal to either a base prime rate or LIBOR, at our option, plus a specified variable percentage determined by reference to the then remaining borrowing availability under the revolving credit facility. The revolving credit facility may, subject to certain conditions and the agreement of lenders thereunder, be increased up to $275 million.


44


Amounts owed under the revolving credit facility may be accelerated upon the occurrence of various events of default set forth in the agreement, including, without limitation, the failure to make interest payments when due and breaches of covenants, representations and warranties set forth in the agreement.
The revolving credit facility is secured by a first typepriority lien on substantially all of critical accounting policies includes thoseour assets and the assets of our US operating subsidiaries that are relatively straightforwardalso borrowers thereunder. The revolving credit facility places restrictions on our ability to, among other things, incur debt, create liens, make investments, pay dividends, sell assets, undertake transactions with affiliates and enter into unrelated lines of business. At January 31, 2008, there were no borrowings outstanding and approximately $12.7 million of outstanding letters of credit under the revolving credit facility.
Capital Expenditures
A component of our long-term strategy is our capital expenditure program including our organic growth initiatives.
We continue to fund our $139 million heat treat plate expansion project at our Trentwood facility in their application, butSpokane, Washington, the majority of which is now fully operational. This project significantly increases our heat treat plate production capacity and augments our product offering by increasing the thickness of heat treat stretched plate we can haveproduce for aerospace and defense and general engineering applications. Approximately $112.7 million of spending on this project was incurred through 2007. Much of the capital spending related to the last phase of the heat treat plate project, a significant impact$34 million follow-on investment announced in June 2007, will carry over to 2008.
In 2007, we announced a $91 million investment program in our rod, bar and tube value stream including a facility expected to be located in Kalamazoo, Michigan as well as improvements at three existing extrusion and drawing facilities. This investment program is expected to significantly improve the capabilities and efficiencies of our rod and bar and seamless extruded and drawn tube operations and enhance the market position of such products. We expect the facility in Kalamazoo, Michigan to be equipped with two extrusion presses and a remelt operation. Completion of these investments is expected to occur by late 2009. Approximately $7 million of spending on these projects was incurred in 2007. Management estimates that approximately an additional $30 million to $35 million will be incurred in 2008 and the reported balancesremainder will be incurred in 2009.
In February 2008, we announced $14 million of additional programs that will enhance Kaiser Select® capabilities in our Tulsa, Oklahoma and Sherman, Texas extrusion plants and significantly reduce energy consumption at one of our casting units in our Trentwood facility. We expect the majority of these additional programs to be completed during 2008.
The remainder of our capital spending in 2007 was spread among all manufacturing locations on projects expected to reduce operation costs, improve product quality or increase capacity.
The following table presents our capital expenditures, net of accounts payable, for each of the past three fiscal years (in millions of dollars):
                  
         Predecessor 
     Year Ended December 31, 2006    
     Period from
   Period from
    
  Year Ended
  July 1, 2006 through
   January 1, 2006
  Year Ended
 
  December 31,
  December 31,
   to July 1,
  December 31,
 
  2007  2006   2006  2005 
Heat treat expansion project $41  $26   $22  $18 
Rod, bar and tube value stream investment  7           
Other  17   10    8   13 
Capital expenditures in accounts payable  (3)  (6)   (2)   
                  
Total capital expenditures, net of accounts payable $62  $30   $28  $31 
                  


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Total capital expenditures for Fabricated Products are currently expected to be in the $80 million to $90 million range for 2008 and are expected to be funded using cash from operations. Capital expenditures in 2008 will primarily be comprised of (a) the remainder of the follow-on heat treat plate investment noted above, (b) additional spending related to the $91 million investment program discussed above, and (c) the $14 million of investment programs also noted above. We anticipate the remainder of the 2008 capital spending to be spread among all manufacturing locations on projects expected to reduce operating results (suchcosts, improve product quality, increase capacity or enhance operational security. We anticipate capital spending in 2009 on currently approved capital projects and maintenance activities to be in the $60 million to $70 million range.
The level of capital expenditures may be adjusted from time to time depending on our business plans, price outlook for fabricated aluminum products, our ability to maintain adequate liquidity and other factors. No assurances can be provided as revenue recognition policies, inventory accounting methods, etc.).to the timing or success of any such expenditures.
Debt and Capital
Concurrent with the execution of the revolving credit facility on July 6, 2006 discussed in theSources of Liquiditysection above, we entered into a term loan facility with a group of lenders that provided for a $50 million term loan guaranteed by certain of our domestic operating subsidiaries. The first typeterm loan facility was fully drawn on August 4, 2006. The term loan facility had a five-year term expiring in July 2011, at which time all principal amounts outstanding thereunder would be due and payable. Borrowings under the term loan facility bore interest at a rate equal to either a premium over a base prime rate or a premium over LIBOR, at our option. On December 13, 2007, the term loan was paid in full without incurring any pre-payment penalties.
Dividends
In June 2007, our Board of critical accounting policies is outlinedDirectors approved the payment of a regular quarterly cash dividend of $.18 per common share. In 2007 we declared and paid a total of approximately $7.4 million, or $.36 per common share, in cash dividends under this program. Additionally, on December 11, 2007, we declared a third dividend of $3.7 million, or $.18 per common share, to stockholders of record at the close of business on January 25, 2008, which was paid on February 15, 2008 bringing the total dividends declared for 2007 to approximately $11.1 million or $0.54 per common share.
Capital Structure
Successor:  On the July 6, 2006 effective date of our Plan, pursuant to the Plan, all equity interests in Kaiser outstanding immediately prior to such date were cancelled without consideration and issued 20,000,000 new shares of common stock to a third-party disbursing agent for distribution in accordance with our Plan. As we discussed in Note 19 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data” and is not addressed below. The second type of critical accounting policies includes those thatelsewhere in this Report, there are both very important torestrictions on the portrayaltransfer of our financial conditioncommon stock. In addition, under our revolving credit facility, there are restrictions on ability to purchase our common stock and results,limitations on our ability to pay dividends.
Predecessor:  Prior to July 6, 2006, effective date of our Plan, MAXXAM Inc. and require management’s most difficult, subjectiveand/or complex judgments. Typically, the circumstances that make these judgments difficult, subjectiveand/or complex have to doone of its wholly owned subsidiaries collectively owned approximately 63% of our common stock, with the need to make estimates about the effect of matters that are inherently uncertain. Our critical accounting policies after emergence from chapter 11 bankruptcy will, in some cases, be different from those before emergence (as many of the significant judgments affecting the financial statements related to matters/items directly a result of the chapter 11 bankruptcy or related to liabilities that were resolved pursuant to our Plan). See the Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data” for discussion of possible differences.
While we believe that all aspects of its financial statements should be studied and understood in assessing its current (and expected future) financial condition and results, we believe that the accounting policies that warrant additional attention include:
1. Application of fresh start accounting.
Upon emergence from chapter 11 bankruptcy, we applied “fresh start” accounting to our consolidated financial statementsremaining approximately 37% being publicly held. However, as required bySOP 90-7. As such, in July 2006, we adjusted stockholders’ equity to equal the reorganization value of the entity at emergence. Additionally, items such as accumulated depreciation, accumulated deficit and accumulated other comprehensive income (loss) were reset to zero. We allocated the reorganization value to our individual assets and liabilities based on their estimated fair value at the emergence date based, in part, on information from a third party appraiser. Such items as current liabilities, accounts receivable and cash reflected values similar to those reported prior to emergence. Items such as inventory, property, plant and equipment, long-term assets and long-term liabilities were significantly adjusted from amounts previously reported. Because fresh start accounting was adopted at emergence and because of the significance of liabilities subject to compromise that were relieved upon emergence, meaningful comparisons between the historical financial statements and the financial statements from and after emergence are difficult to make.
2. Our judgments and estimates with respect to commitments and contingencies.
Valuation of legal and other contingent claims is subject to a great deal of judgment and substantial uncertainty. Under GAAP, companies are required to accrue for contingent matters in their financial statements only if the amount of any potential loss is both “probable” and the amount (or a range) of possible loss is “estimatable.” In reaching a determination of the probability of an adverse ruling in respect of a matter, we typically consult outside experts. However, any such judgments reached regarding probability are subject to significant uncertainty. We may, in fact, obtain an adverse ruling in a matter that we did not consider a “probable” loss and which, therefore, was not accrued for in our financial statements. Additionally, facts and circumstances in respect of a matter can change causing key assumptions that were used in previous assessments of a matter to change. It is possible that amounts at risk in respect of one matter may be “traded


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off” against amounts under negotiations in a separate matter. Further, in estimating the amount of any loss, in many instances a single estimation of the loss may not be possible. Rather, we may only be able to estimate a range for possible losses. In such event, GAAP requires that a liability be established for at least the minimum end of the range assuming that there is no other amount which is more likely to occur.
3. Our judgments and estimates in respect of our employee defined benefit plans.
Defined benefit pension and postretirement medical obligations included in our consolidated financial statements at June 30, 2006 and at prior dates are based on assumptions that were subject to variation fromyear-to-year. Such variations could have caused our estimate of such obligations to vary significantly. Restructuring actions relating to our exit from most of our commodities businesses (such as the indefinite curtailment of the Mead smelter) also had a significant impact on such amounts.
The most significant assumptions used in determining the estimated year-end obligations were the assumed discount rate, long-term rate of return (“LTRR”) and the assumptions regarding future medical cost increases. Since recorded obligations represent the present value of expected pension and postretirement benefit payments over the life of the plans, decreases in the discount rate (used to compute the present value of the payments) would cause the estimated obligations to increase. Conversely, an increase in the discount rate would cause the estimated present value of the obligations to decline. The LTRR on plan assets reflects an assumption regarding what the amount of earnings would be on existing plan assets (before considering any future contributions to the plans). Increases in the assumed LTRR would cause the projected value of plan assets available to satisfy pension and postretirement obligations to increase, yielding a reduced net expense in respect of these obligations. A reduction in the LTRR would reduce the amount of projected net assets available to satisfy pension and postretirement obligations and, thus, cause the net expense in respect of these obligations to increase. As the assumed rate of increase in medical costs went up, so did the net projected obligation. Conversely, if the rate of increase was assumed to be smaller, the projected obligation declined.
4. Our judgments and estimates in respect to environmental commitments and contingencies.
We are subject to a number of environmental laws and regulations, to fines or penalties assessed for alleged breaches of such laws and regulations and to claims and litigation based upon such laws and regulations. Based on our evaluation of environmental matters, we have established environmental accruals, primarily related to potential solid waste disposal and soil and groundwater remediation matters. These environmental accruals represent our estimate of costs reasonably expected to be incurred on a going concern basis in the ordinary course of business based on presently enacted laws and regulations, currently available facts, existing technology and our assessment of the likely remediation action to be taken. However, making estimates of possible environmental remediation costs is subject to inherent uncertainties. As additional facts are developed and definitive remediation plans and necessary regulatory approvals for implementation of remediation are established or alternative technologies are developed, changes in these and other factors may result in actual costs exceeding the current environmental accruals.
See Note 8 of Notes to Consolidated Financial Statements in Item 8. “Financial Statements and Supplementary Data” for additional information in respect of environmental contingencies.
5. Our judgments and estimates in respect of conditional asset retirement obligations.
Companies are required to estimate incremental costs for special handling, removal and disposal costs of materials that may or will give rise to conditional asset retirement obligations (“CAROs”) and then discount the expected costs back to the current year using a credit adjusted risk free rate. Under current accounting guidelines, liabilities and costs for CAROs must be recognized in a company’s financial statements even if it is unclear when or if the CARO will be triggered. If it is unclear when or if a CARO will be triggered, companies are required to use probability weighting for possible timing scenarios to determine the probability weighted amounts that should be recognized in the company’s financial statements. As more fully discussed in Note 119 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”, pursuant to our Plan, all of the pre-emergence equity interests in Kaiser were cancelled without consideration upon our emergence from chapter 11 bankruptcy on July 6, 2006.
Environmental Commitments and Contingencies
We are subject to a number of environmental laws, to fines or penalties assessed for alleged breaches of the environmental laws, and to claims and litigation based upon such laws. Based on our evaluation of these and other environmental matters, we have evaluated our exposures to CAROs and determinedestablished environmental accruals of $7.7 million at December 31, 2007. However, we believe that we have CAROs at several of our facilities. The vast majority of such CAROs consist of incrementalit is reasonably possible that changes in various factors could cause costs that would be associated with these environmental matters to exceed current accruals by amounts that could be, in the removal and disposal of asbestos (all of which is believedaggregate, up to be fully contained and encapsulated within walls,an


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floors, ceilingsestimated $15.5 million primarily in connection with our ongoing efforts to address the historical use of oils containing polychlorinated biphenyls, or piping)PCBs, at the Trentwood facility where we are working with regulatory authorities and performing studies and remediation pursuant to several consent orders with the State of certainWashington.
Contractual Obligations, Commercial Commitments and Off-Balance Sheet and Other Arrangements
Contractual Obligations and Commercial Commitments
We are obligated to make future payments under various contracts such as long-term purchase obligations and lease agreements. We have grouped these contractual obligations into operating activities, investing activities and financing activities in the same manner as they are classified in the Statement of Consolidated Cash Flows in order to provide a better understanding of the older facilities if such facilities werenature of the obligations and to undergo major renovation or be demolished. No plans currently existprovide a basis for any such renovation or demolitioncomparison to historical information.
The following table provides a summary of such facilities and the Company’s current assessment is that the most probable scenarios are that no such CARO would be triggered for 20 or more years, if at all. Nonetheless, we recorded an estimated CARO liability of approximately $2.7 millionour significant contractual obligations at December 31, 2005 and such amount will increase substantially over time.2007 (dollars in millions):
                         
        Payments Due by Period 
                 2012 and
 
  Total  2008  2009  2010  2011  Thereafter 
 
Operating activities:                        
Operating leases $10.7   3.8   3.5   2.0   .9   .5 
Purchase obligations(1)  24.8   12.5   1.2   1.2   1.2   8.7 
Deferred revenue arrangements(2)  1.5   1.5             
Investing activities:                        
Capital equipment(3)  .4   .4             
Financing activities:                        
Dividends to shareholders(4)  3.7   3.7             
Other:                        
Standby letters of credit(5)  14.1                     
Uncertain tax liabilities (FIN 48)(6)  26.5                     
                         
Total contractual obligations(7)     $21.9  $4.7  $3.2  $2.1  $9.2 
                         
 
The estimation of CAROs is subject to a number of inherent uncertainties including: (1) the timing of when any such CARO may be incurred, (2) the ability to accurately identify all materials that may require special handling or treatment, (3) the ability to reasonably estimate the total incremental special handling and other costs, (4) the ability to assess the relative probability of different scenarios which could give rise to a CARO, and (5) other factors outside a company’s control including changes in regulations, costs and interest rates. As such, actual costs and the timing of such costs may vary significantly from the estimates, judgments and probable scenarios we considered, which could, in turn, have a material impact on our future financial statements.
 
6. Recoverability of recorded asset values.
Under GAAP, assets to be held and used are evaluated for recoverability differently than assets to be sold or disposed of. Assets to be held and used are evaluated based on their expected undiscounted future net cash flows. So long as we reasonably expect that such undiscounted future net cash flows for each asset will exceed the recorded value of the asset being evaluated, no impairment is required. However, if plans to sell or dispose of an asset or group of assets meet a number of specific criteria, then, under GAAP, such assets should be considered held for sale/disposition and their recoverability should be evaluated, based on expected consideration to be received upon disposition. Sales or dispositions at a particular time will be affected by, among other things, the existing industry and general economic circumstances as well as our own circumstances, including whether or not assets will (or must) be sold on an accelerated or more extended timetable. Such circumstances may cause the expected value in a sale or disposition scenario to differ materially from the realizable value over the normal operating life of assets, which would likely be evaluated on long-term industry trends.
7. Income Tax Provision.
Although we have substantial tax attributes available to offset the impact of future income taxes, we do not meet the “more likely than not” criteria for recognition of such attributes primarily because we do not have sufficient history of paying taxes. As such, we recorded a full valuation allowance against the amount of tax attributes available and no deferred tax asset was recognized. The benefit associated with any reduction of the valuation allowance is first utilized to reduce intangible assets with any excess being recorded as an adjustment to stockholders’ equity rather than as a reduction of income tax expense. Therefore, despite the existence of such tax attributes, we expect to record a full statutory tax provision in future periods and, therefore, the benefit of any tax attributes realized will only affect future balance sheets and statements of cash flows. If we ultimately determine that we meet the “more likely than not” recognition criteria, the amount of net operating loss carryforwards and other defined tax assets would be recorded on the balance sheet and would be recorded as an adjustment to Stockholders’ equity.
In accordance with GAAP, financial statements for interim periods include an income tax provision based on the effective tax rate expected to be incurred in the current year. Accordingly, estimates and judgments are made (by taxable jurisdiction) as to the amount of taxable income that may be generated, the availability of deductions and credits expected and the availability of net operating loss carry forwards or other tax attributes to offset taxable income. Making such estimates and judgments is subject to inherent uncertainties given the difficulty predicting such factors as future market conditions, customer requirements, the cost for key inputs such as energy and primary aluminum, overall operating efficiency and many other items. However, if among other things, (1) actual results vary from our forecasts due to one or more of the factors cited above or elsewhere in this Report, (2) income is distributed differently than expected among tax jurisdictions, (3) one or more material events or transactions occur which were not contemplated, (4) other uncontemplated transactions occur, or (5) certain expected deductions, credits or carry forwards are not be available, it is possible that the effective tax rate for a year could vary materially from the assessments used to prepare the interim
(1)We have various contracts with suppliers of aluminum that require us to purchase minimum quantities of aluminum in future years at a price to be determined at the time of purchase primarily based on the underlying metal price at that time. Amounts presented in the table exclude such contracts as it is not possible to determine what the cost of the commitments will be at the time of payment. We believe the minimum quantities are lower than our current requirements for aluminum.
(2)See “Obligations for operating activities.”
(3)See “Obligations for investing activities.”
(4)See “Obligations for financing activities.”
(5)This amount represents the total amount committed under standby letters of credit, substantially all of which expire within approximately twelve months. The letters of credit relate primarily to workers’ compensation, environmental and other activities. As the amounts under these letters of credit are contingent on nonpayment to third parties, it is not practical to present annual payment information.
(6)At December 31, 2007, we had uncertain tax positions which ultimately could result in a tax payment. As the amount of ultimate tax payment is contingent on the tax authorities’ assessment, it is not practical to present annual payment information.
(7)Total contractual obligations exclude future annual variable cash contributions to the VEBAs, which cannot be determined at this time. See “Off-Balance Sheet and Other Arrangements” below for a summary of possible annual variable cash contribution amounts at various levels of earnings and cash expenditures.


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Obligations for operating activities
Cash outlays for operating activities consist primarily of operating leases. Operating leases represent multi-year obligations for certain manufacturing facilities, warehousing , office space and equipment. Deferred revenue arrangements relate to commitment fees received from customers for future delivery of products over the specified contract period. While these obligations are not expected to result in cash payments, they represent contractual obligations for which we would be obligated if the specified product deliveries could not be made. Purchase obligations represent raw-material, energy and other purchase obligations.
Obligations for investing activities
Capital project spending included in the preceding table represents non-cancelable capital commitments as of December 31, 2007. We expect capital projects to be funded through cash from our operations.
Obligations for financing activities
Cash outlays for financing activities consist of dividends to shareholders. In June 2007, our Board of Directors initiated the payment of a regular quarterly cash dividend of $.18 per common share. In 2007 we declared and paid a total of approximately $7.4 million, or $.36 per common share, in cash dividends under this program. On December 11, 2007, the Company declared a third dividend of $3.7 million, or $.18 per common share, to stockholders of record at the close of business on January 25, 2008, which was paid on February 15, 2008.
Off-Balance Sheet and Other Arrangements
We have agreements to supply alumina to and to purchase aluminum from Anglesey. Both the alumina sales agreement and primary aluminum purchase agreement are tied to primary aluminum prices.
Our employee benefit plans include the following:
• We are obligated to make monthly contributions of one dollar per hour worked by each bargaining unit employee to the appropriate multi-employer pension plans sponsored by the USW and International Association of Machinists and certain other unions at six of our production facilities. This obligation came into existence in December 2006 for four of our production facilities upon the termination of four defined benefit plans. The arrangement for the other two locations came into existence during the first quarter of 2005. We currently estimate that contributions will range from $1 million to $3 million per year.
• We have a defined contribution 401(k) savings plan for hourly bargaining unit employees at five of our production facilities. We are required to make contributions to this plan for active bargaining unit employees at these production facilities that will range from $800 to $2,400 per employee per year, depending on the employee’s ageand/or service. This arrangement came into existence in December 2004 for two production facilities upon the termination of one defined benefit plan. The arrangement for the other three locations came into existence during December 2006. We currently estimate that contributions to such plans will range from $1 million to $3 million per year.
• We have a defined benefit plan for our salaried employees at our production facility in London, Ontario with annual contributions based on each salaried employee’s age and years of service.
• We have a defined contribution 401(k) savings plan for salaried and non-bargaining unit hourly employees providing for a match of certain contributions dollar for dollar on the first four percent of compensation made by employees plus an annual contribution of between 2% and 10% of their compensation depending on their age and years of service. All new hires after January 1, 2004 receive a fixed 2% contribution. We currently estimate that contributions to such plan will range from $1 million to $3 million per year.
• We have a non-qualified defined contribution restoration plan for key employees who would otherwise suffer a loss of benefits under our defined contribution 401(k) savings plan as a result of the limitations by the Code.


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• We have an annual variable cash contribution to the VEBA under agreements reached during our chapter 11 bankruptcy. Under these agreements, the amount to be contributed to the VEBAs will be 10% of the first $20 million of annual cash flow (as defined; but generally, earnings before interest, taxes and depreciation and amortization less cash payments for, among other things, interest, income taxes and capital expenditures), plus 20% of annual cash flow, as defined, in excess of $20 million. Our agreement with the Union VEBA terminates for periods beginning after December 31, 2012. Under these agreements the aggregate annual payments may not exceed $20 million and are also limited (with no carryover to future years) to the extent that the payments would cause our liquidity to be less than $50 million. Such amounts are determined on an annual basis and payable upon the earlier of (a) 120 days following the end of fiscal year, or within 15 days following the date on which we file ourForm 10-K with the SEC (or, if no such report is required to be filed, within 15 days of the delivery of the independent auditor’s opinion of our annual financial statements).
The following table shows (in millions of dollars) the estimated amount of variable VEBA payments that would occur under these agreements at differing levels of earnings before depreciation, interest, income taxes (“EBITDA”) and cash payments in respect of, among other items, interest, income taxes and capital expenditures. The table below does not consider the liquidity limitation and certain other factors that could impact the amount of variable VEBA payments due and, therefore, should be considered only for illustrative purposes.
                 
  Cash Payments for
 
  Capital Expenditures, Income Taxes,
 
  Interest Expense, etc. 
EBITDA
 $25.0  $50.0  $75.0  $100.0 
 
$20.0 $  $  $  $ 
 40.0  1.5          
 60.0  5.0   1.0       
 80.0  9.0   4.0   .5    
100.0  13.0   8.0   3.0    
120.0  17.0   12.0   7.0   2.0 
140.0  20.0   16.0   11.0   6.0 
160.0  20.0   20.0   15.0   10.0 
180.0  20.0   20.0   19.0   14.0 
200.0  20.0   20.0   20.0   18.0 
• We have a short term incentive compensation plan for certain members of management payable in cash which is based primarily on earnings, adjusted for certain safety and performance factors. Most of our production facilities have similar programs for both hourly and salaried employees.
• We have a stock-based long-term incentive plan for certain members of management and our directors. As more fully discussed in Note 11 of Notes to Consolidated Financial Statements, included in Item 8, “Financial Statements and Supplementary Data,” an initial, emergence-related award was made under this program in the second half of 2006. Awards were also made in April and June 2007 and additional awards are expected to be made in future years.
Critical Accounting Estimates
Our consolidated financial statements. Seestatements are prepared in accordance with United States Generally Accepted Accounting Principles (“GAAP”). In connection with the preparation of our financial statements, we are required to make assumptions and estimates about future events, and apply judgments that affect the reported amounts of assets, liabilities, revenue, expenses and the related disclosures. We base our assumptions, estimates and judgments on historical experience, current trends and other factors that management believes to be relevant at the time our consolidated financial statements are prepared. On a regular basis, management reviews the accounting policies, assumptions, estimates and judgments to ensure that our financial statements are presented fairly and in accordance


49


with United States GAAP. However, because future events and their effects cannot be determined with certainty, actual results could differ from our assumptions and estimates, and such differences could be material.
Our significant accounting policies are discussed in Note 61, “Summary of Significant Accounting Policies, of Notes to Consolidated Financial Statements,” included in Item 8, “Financial Statements and Supplementary Data.” Management believes that the following accounting estimates are the most critical to aid in fully understanding and evaluating our reported financial results, and require management’s most difficult, subjective or complex judgments, resulting from the need to make estimates about the effects of matters that are inherently uncertain. Management has reviewed these critical accounting estimates and related disclosures with the Audit Committee of our Board.
Potential Effect if Actual Results
DescriptionJudgments and UncertaintiesDiffer From Assumptions
Application of fresh start accounting.
Upon emergence from chapter 11 bankruptcy, we applied “fresh start” accounting to our consolidated financial statements as required bySOP 90-7. As such, in July 2006, we adjusted stockholders’ equity to equal the reorganization value of the entity at emergence. Additionally, items such as accumulated depreciation, accumulated deficit and accumulated other comprehensive income (loss) were reset to zero. We allocated the reorganization value to our individual assets and liabilities based on their estimated fair value at the emergence date based, in part, on information from a third party appraiser. Such items as current liabilities, accounts receivable and cash reflected values similar to those reported prior to emergence. Items such as inventory, property, plant and equipment, long-term assets and long-term liabilities were significantly adjusted from amounts previously reported. Because fresh start accounting was adopted at emergence and because of the significance of liabilities subject to compromise that were relieved upon emergence, meaningful comparisons between the historical financial statements and the financial statements from and after emergence are difficult to make.We determine fair value using widely accepted valuation techniques, including discounted cash flow and market multiple analyses. These types of analyses contain uncertainties because they require management to make assumptions and to apply judgment to estimate industry economic factors and the profitability of future business strategies.Although we believe that the judgments and estimates discussed herein are reasonable, if actual results are not consistent with our estimates or assumptions, we may be exposed to an impairment charge that could be significant.


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Potential Effect if Actual Results
DescriptionJudgments and UncertaintiesDiffer From Assumptions
Our judgments and estimates with respect to commitments and contingencies.
Valuation of legal and other contingent claims is subject to a great deal of judgment and substantial uncertainty. Under United States GAAP, companies are required to accrue for contingent matters in their financial statements only if the amount of any potential loss is both “probable” and the amount (or a range) of possible loss is “estimatable.” In reaching a determination of the probability of an adverse ruling in respect of a matter, we typically consult outside experts. However, any such judgments reached regarding probability are subject to significant uncertainty. We may, in fact, obtain an adverse ruling in a matter that we did not consider a “probable” loss and which, therefore, was not accrued for in our financial statements. Additionally, facts and circumstances in respect of a matter can change causing key assumptions that were used in previous assessments of a matter to change. It is possible that amounts at risk in respect of one matter may be “traded off” against amounts under negotiations in a separate matter.In estimating the amount of any loss, in many instances a single estimation of the loss may not be possible. Rather, we may only be able to estimate a range for possible losses. In such event, United States GAAP requires that a liability be established for at least the minimum end of the range assuming that there is no other amount which is more likely to occur.Although we believe that the judgments and estimates discussed herein are reasonable, actual results could differ, and we may be exposed to losses or gains that could be material if different than those reflected in our accruals.
To the extent we prevail in matters for which reserves have been established or are required to pay amounts in excess of our reserves, our future results from operations could be materially affected.


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Potential Effect if Actual Results
DescriptionJudgments and UncertaintiesDiffer From Assumptions
Our judgments and estimates in respect of our employee defined benefit plans.
At December 31, 2007 we had two defined benefit postretirement medical plans (the postretirement medical plans maintained by the VEBAs which we are required to reflect on our financial statements) and a pension plan for our Canadian plant. Liabilities and expenses for pension and other postretirement benefits are determined using actuarial methodologies and incorporate significant assumptions, including the rate used to discount the future estimated liability, the long-term rate of return on plan assets, and several assumptions relating to the employee workforce (salary increases, medical costs, retirement age, and mortality). The most significant assumptions used in determining the estimated year-end obligations were the assumed discount rate, long-term rate of return (“LTRR”) and the assumptions regarding future medical cost increases (See Note 10).Since recorded obligations represent the present value of expected pension and postretirement benefit payments over the life of the plans, decreases in the discount rate (used to compute the present value of the payments) would cause the estimated obligations to increase. Conversely, an increase in the discount rate would cause the estimated present value of the obligations to decline. The LTRR on plan assets reflects an assumption regarding what the amount of earnings would be on existing plan assets (before considering any future contributions to the plans). Increases in the assumed LTRR would cause the projected value of plan assets available to satisfy pension and postretirement obligations to increase, yielding a reduced net expense in respect of these obligations. A reduction in the LTRR would reduce the amount of projected net assets available to satisfy pension and postretirement obligations and, thus, cause the net expense in respect of these obligations to increase. As the assumed rate of increase in medical costs goes up, so does the net projected obligation. Conversely, if the rate of increase was assumed to be smaller, the projected obligation would decline.The rate used to discount future estimated liabilities is determined considering the rates available at year end on debt instruments that could be used to settle the obligations of the plan. A change in the discount rate of 1/4 of 1% would impact the accumulated pension benefit obligations by approximately $.2 million, $1.3 million and $7.0 million in relation the Canadian pension plan, the VEBA that provides benefits for eligible salaried retirees and their surviving spouses and eligible dependents (the “Salaried VEBA”) and the Union VEBA, respectively, and have an immaterial impact to net income in 2008.

The long-term rate of return on plan assets is estimated by considering historical returns and expected returns on current and projected asset allocations. A change in the assumption for the long-term rate of return on plan assets of 1/4 of 1% would impact net income by approximately zero, $.2 million and $.9 million in 2008 in relation to the Canadian pension plan, the Salaried VEBA and the Union VEBA, respectively.

An increase in the health care trend rate of 1/4 of 1% would increase the accumulated benefit obligations of the Union VEBA by approximately $6.7 million and net income by $.6 million in 2008 and a decrease in the health care trend rate of 1/4 of 1% would decrease accumulated benefit obligations of the Union VEBA by approximately $7.0 million and net income by $.5 million in 2008.


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Potential Effect if Actual Results
DescriptionJudgments and UncertaintiesDiffer From Assumptions
Our judgments and estimates in respect to environmental commitments and contingencies.
We are subject to a number of environmental laws and regulations, to fines or penalties assessed for alleged breaches of such laws and regulations and to claims and litigation based upon such laws and regulations. Based on our evaluation of environmental matters, we have established environmental accruals, primarily related to potential solid waste disposal and soil and groundwater remediation matters. These environmental accruals represent our estimate of costs reasonably expected to be incurred on a going concern basis in the ordinary course of business based on presently enacted laws and regulations, currently available facts, existing technology and our assessment of the likely remediation action to be taken.Making estimates of possible environmental remediation costs is subject to inherent uncertainties. As additional facts are developed and definitive remediation plans and necessary regulatory approvals for implementation of remediation are established or alternative technologies are developed, changes in these and other factors may result in actual costs exceeding the current environmental accruals.Although we believe that the judgments and estimates discussed herein are reasonable, actual results could differ, and we may be exposed to losses or gains that could be material if different than those reflected in our accruals.
To the extent we prevail in matters for which reserves have been established, or are required to pay amounts in excess of our reserves, our future results from operations could be materially affected.
See Note 12 of Notes to Consolidated Financial Statements in Item 8. “Financial Statements and Supplementary Data” for additional information in respect of environmental contingencies.


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Potential Effect if Actual Results
DescriptionJudgments and UncertaintiesDiffer From Assumptions
Our judgments and estimates in respect of conditional asset retirement obligations.
We recognize conditional asset retirement obligations (CAROs) related to legal obligations associated with the normal operations of certain of our facilities. These CAROs consist primarily of incremental costs that would be associated with the removal and disposal of asbestos (all of which is believed to be fully contained and encapsulated within walls, floors, ceilings or piping) of certain of the older facilities if such facilities were to undergo major renovation or be demolished. No plans currently exist for any such renovation or demolition of such facilities and the Company’s current assessment is that the most probable scenarios are that no such CARO would be triggered for 20 or more years, if at all.
Under current accounting guidelines, liabilities and costs for CAROs must be recognized in a company’s financial statements even if it is unclear when or if the CARO will be triggered. If it is unclear when or if a CARO will be triggered, companies are required to use probability weighting for possible timing scenarios to determine the probability weighted amounts that should be recognized in the company’s financial statements.
The estimation of CAROs is subject to a number of inherent uncertainties including: (1) the timing of when any such CARO may be incurred, (2) the ability to accurately identify all materials that may require special handling or treatment, (3) the ability to reasonably estimate the total incremental special handling and other costs, (4) the ability to assess the relative probability of different scenarios which could give rise to a CARO, and (5) other factors outside a company’s control including changes in regulations, costs and interest rates. As such, actual costs and the timing of such costs may vary significantly from the estimates, judgments and probable scenarios we considered, which could, in turn, have a material impact on our future financial statements.Although we believe that the judgments and estimates discussed herein are reasonable, actual results could differ, and we may be exposed to losses or gains that could be material if different than those reflected in our accruals.
See Note 5 of Notes to Consolidated Financial Statements in Item 8. “Financial Statements and Supplementary Data” for additional information in respect of environmental contingencies.


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Potential Effect if Actual Results
DescriptionJudgments and UncertaintiesDiffer From Assumptions
Long Lived Assets
Long-lived assets other than goodwill and indefinite-lived intangible assets, which are separately tested for impairment, are evaluated for impairment whenever events or changes in circumstances indicate that the carrying value may not be recoverable. When evaluating long-lived assets for potential impairment, we first compare the carrying value of the asset to the asset’s estimated future cash flows (undiscounted and without interest charges). If the estimated future cash flows are less than the carrying value of the asset, we calculate an impairment loss. The impairment loss calculation compares the fair value, which may be based on estimated future cash flows (discounted and with interest charges). We recognize an impairment loss if the amount of the asset’s carrying value exceeds the assets estimated fair value. If we recognize an impairment loss, the adjusted carrying amount of the asset becomes its new cost basis. For a depreciable long-lived asset, the new cost basis will be depreciated (amortized) over the remaining useful life of that asset.Our impairment loss calculations would contain uncertainties because they require management to make assumptions and apply judgment to estimate future cash flows and asset fair values, including forecasting useful lives of the assets and selecting the discount rate that reflects the risk inherent in future cash flows.We have not made any material changes in our impairment loss assessment methodology during the past three fiscal years.
We do not believe there is a reasonable likelihood that there will be a material change in the estimates or assumptions we use to calculate long-lived asset impairment losses. However, if actual results are not consistent with our estimates and assumptions used in estimating future cash flows and asset fair values, we may be exposed to losses from impairment charges that could be material.


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Potential Effect if Actual Results
DescriptionJudgments and UncertaintiesDiffer From Assumptions
Income Tax Provision.
We have substantial tax attributes available to offset the impact of future income taxes. We have a process for determining the need for a valuation allowance with respect to these attributes. The process includes an extensive review of both positive and negative evidence including our earnings history, future earnings, adverse recent occurrences, carry forward periods, an assessment of the industry and the impact of the timing differences. At the conclusion of this process in 2007, we determined we met the “more likely than not” criteria to recognize the vast majority of our tax attributes. The benefit associated with the reduction of the valuation allowance, previously recorded against these tax attributes, was recorded as an adjustment to Stockholders’ equity rather than as a reduction of income tax expense. We expect to record a full statutory tax provision in future periods and, therefore, the benefit of any tax attributes realized will only affect future balances sheets and statements of cash flows.
In accordance with United States GAAP, financial statements for interim periods include an income tax provision based on the effective tax rate expected to be incurred in the current year.
Inherent within the completion of our assessment of the need for a valuation allowance, we made significant judgments and estimates with respect to future operating results, timing of the reversal of deferred tax assets and our assessment of current market and industry factors. In order to determine the effective tax rate to apply to interim periods estimates and judgments are made (by taxable jurisdiction) as to the amount of taxable income that may be generated, the availability of deductions and credits expected and the availability of net operating loss carry forwards or other tax attributes to offset taxable income.
Making such estimates and judgments is subject to inherent uncertainties given the difficulty predicting such factors as future market conditions, customer requirements, the cost for key inputs such as energy and primary aluminum, overall operating efficiency and many other items. However, if among other things, (1) actual results vary from our forecasts due to one or more of the factors cited above or elsewhere in this Report, (2) income is distributed differently than expected among tax jurisdictions, (3) one or more material events or transactions occur which were not contemplated, (4) other uncontemplated transactions occur, or (5) certain expected deductions, credits or carry forwards are not be available, it is possible that the effective tax rate for a year could vary materially from the assessments used to prepare the interim consolidated financial statements. See Note 9 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data” for additional discussion of these matters.
Although we believe that the judgments and estimates discussed herein are reasonable, actual results could differ, and we may be exposed to losses or gains that could be material.
A change in our effective tax rate by 1% would have had an impact of approximately $1.8 to net income for the year ended December 31, 2007.


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Potential Effect if Actual Results
DescriptionJudgments and UncertaintiesDiffer From Assumptions
Tax Contingencies.
We adopted FASB Interpretation No. 48, Accounting for Uncertainty in Income Taxes, an Interpretation of FASB Statement No. 109 (“FIN 48”) at emergence. The adoption of FIN 48 did not have a material impact on our financial statements.
In accordance with FIN 48, we use a “more likely than not” threshold for recognition of tax attributes that are subject to uncertainties and measure reserves in respect of such expected benefits based on their probability as prescribed by FIN 48. A number of years may elapse before a particular matter, for which we have established a reserve, is audited and fully resolved or clarified. We adjust our FIN 48 reserve and income tax provision in the period in which actual results of a settlement with tax authorities differs from our established reserve, the statute of limitations expires for the relevant tax authority to examine the tax position or when more information becomes available.
Our FIN 48 reserve contains uncertainties because management is required to make assumptions and to apply judgment to estimate the exposures associated with our various filing positions.
Our effective income tax rate is also affected by changes in tax law, the tax jurisdiction of new plants or business ventures, the level of earnings and the results of tax audits.
Although management believes that the judgments and estimates discussed herein are reasonable, actual results could differ, and we may be exposed to losses or gains that could be material.
To the extent we prevail in matters for which reserves have been established, or are required to pay amounts in excess of our reserves, our effective income tax rate in a given financial statement period could be materially affected. An unfavorable tax settlement could require use of our cash and would result in an increase in our effective income tax rate in the period of resolution. A favorable tax settlement would be recognized as a reduction in our effective income tax rate in the period of resolution.
A change in our effective tax rate by 1% would have had an impact of approximately $1.8 to net income for the year ended December 31, 2007.
 
Predecessor:
 
Our critical accounting policies after emergence from chapter 11 bankruptcy will, in some cases, be different from those before emergence. Many of the significant judgments affecting our financial statements relate to matters related to chapter 11 bankruptcy proceedings or liabilities that were resolved pursuant to our Plan. Where critical accounting policies before emergence were the same as current policiesand/or no unique circumstances existed, the policies are not repeated below.
 
1. Predecessor Reporting While in Reorganization.
 
Our consolidated financial statements as of and for dates and periods prior to July 1, 2006, were prepared on a “going concern” basis in accordance withSOP 90-7 and did not include the impacts of our Plan including adjustments relating to recorded asset amounts, the resolution of liabilities subject to compromise and the cancellation of the interests of our pre-emergence stockholders. Adjustments related to theour Plan materially affected the consolidated financial statements included in Item 8. “Financial Statements and Supplementary Data” as more fully shown in the opening July 1, 2006 balance sheet presented in Note 2 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”.
 
In addition, during the course of the chapter 11 bankruptcy proceedings, there were material impacts including:
 
 • Additional filing date claims were identified through the proof of claim reconciliation process and arose in connection with actions taken by us in the chapter 11 bankruptcy proceedings. For example, while we considered rejection of the Bonneville Power Administration, or BPA, contract to be in our best long-term interests, the rejection resulted in an approximate $75 million claim by the BPA. In the second quarter of 2006, an agreement with the BPA was approved by the Bankruptcy Court under which the claim was settled for a pre-petition claim of $6.1 million.


57


 • The amount of pre-filing date claims ultimately allowed by the Bankruptcy Court in respect of contingent claims and benefit obligations was materially different from the amounts reflected in our consolidated financial statements.
 
 • As more fully discussed below, changes in business plans precipitated by the chapter 11 bankruptcy proceedings resulted in significant charges associated with the disposition of assets.
 
2. Our judgments and estimates with respect to commitments and contingencies.
 
Valuation of legal and other contingent claims is subject to judgment and substantial uncertainty. Under United States GAAP, companies are required to accrue for contingent matters in their financial statements only if the amount of any potential loss is both “probable” and the amount or range of possible loss is “estimatable.” In reaching a determination of the probability of adverse rulings, we typically consult outside experts. However, any judgments reached regarding probability are subject to significant uncertainty. We may, in fact, obtain an adverse ruling in a matter that it did not consider a “probable” loss and which was not accrued for in our financial statements. Additionally, facts and circumstances causing key assumptions that were used in previous assessments are subject to change. It is possible that amounts at risk in one matter may be “traded off” against amounts under negotiation in a separate matter. Further, in many instances a single estimation of a loss may not be possible. Rather, we may only be able to estimate a range for possible losses. In such event, United States GAAP requires that a liability be established for at least the minimum end of the range assuming that there is no other amount which is more likely to occur.
 
Prior to our emergence from chapter 11 bankruptcy, we had two potentially material contingent obligations that were subject to significant uncertainty and variability in their outcome: (1) the USW unfair labor practice claim and (2) the net obligation in respect of personal injury-related matters.
 
As more fully discussed in Note 2124 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”, we accrued an amount in the fourth quarter of 2004 for the USW unfair labor practice matter. We did not accrue any amount prior to the fourth quarter of 2004 because we did not


40


consider the loss to be “probable.” Our assessment had been that the possible range of loss in this matter ranged from zero to $250 million based on the proof of claims filed (and other information provided) by the National Labor Relations Board, or NLRB, and the USW in connection with our chapter 11 bankruptcy proceedings. While we continued to believe that the unfair labor practice charges were without merit, during January 2004, we agreed to allow a claim in favor of the USW in the amount of the $175 million as a compromise and in return for the USW agreeing to substantially reduce or eliminate certain benefit payments as more fully discussed in Note 2124 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”. However, this settlement was not recorded at that time because it was still subject to Bankruptcy Court approval. The settlement was ultimately approved by the Bankruptcy Court in February 2005 and, as a result of the contingency being removed with respect to this item (which arose prior to the December 31, 2004 balance sheet date), a non-cash charge of $175 million was reflected in our consolidated financial statements at December 31, 2004.
 
Also, as more fully discussed in Note 2124 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”, we were one of many defendants in personal injury claims by a large number of persons who assert that their injuries were caused by, among other things, exposure to asbestos during, or as a result of, their employment or association with us or by exposure to products containing asbestos last produced or sold by us more than 20 years ago. We have also previously disclosed that certain other personal injury claims had been filed in respect of alleged pre-filing date exposure to silica and coal tar pitch volatiles. Due to the chapter 11 bankruptcy proceedings, existing lawsuits in respect of all such personal injury claims were stayed and new lawsuits could not be commenced against us. Our June 30, 2006 financial statements included a liability for estimated asbestos-related costs of $1,115 million, which representsrepresented our estimate of the minimum end of a range of costs. The upper end of our estimate of costs was approximately $2,400 million and we were aware that certain constituents had asserted that they believed that actual costs could exceed the top end of our estimated range, by a potentially material amount. No estimation of our liabilities in respect of such matters occurred as a part of our Plan. However, given that our Plan was implemented in July 2006, all such obligations in respect of these personal injury claims have been resolved and will not have a continuing effect on our financial condition after emergence.


58


Our June 30, 2006 financial statements included a long-term receivable of $963.3 million for estimated insurance recoveries in respect of personal injury claims. We believed that, prior to the implementation of our Plan, recovery of this amount was probable (if our Plan was not approved) and additional amounts were recoverable in the future if additional liability was ultimately determined to exist. However, we could not provide assurance that all such amounts would be collected. However, as our Plan was implemented in July 2006, the rights to the proceeds from these policies have been transferred (along with the applicable liabilities) to certain personal injury trusts set up as a part of our Plan and we have no continuing interests in such policies.
 
3. Our judgments and estimates related to employee benefit plans.
 
Pension and postretirement medical obligations included in the consolidated financial statements at June 30, 2006 and at prior dates were based on assumptions that were subject to variation from year to year. Such variations can cause our estimate of such obligations to vary significantly. Restructuring actions relating to our exit from most of our commodities businesses also had a significant impact on the amount of these obligations.
 
For pension obligations, the most significant assumptions used in determining the estimated year-end obligation were the assumed discount rate and LTRR on pension assets. Since recorded pension obligations represent the present value of expected pension payments over the life of the plans, decreases in the discount rate used to compute the present value of the payments cause the estimated obligations to increase. Conversely, an increase in the discount rate would cause the estimated present value of the obligations to decline. The LTRR on pension assets reflected our assumption regarding what the amount of earnings would be on existing plan assets before considering any future contributions to the plans. Increases in the assumed LTRR would cause the projected value of plan assets available to satisfy pension obligations to increase, yielding a reduced net pension obligation. A reduction in the LTRR would reduce the amount of projected net assets available to satisfy pension obligations and, thus, causedcause the net pension obligation to increase.
 
For postretirement obligations, the key assumptions used to estimate the year-end obligations were the discount rate and the assumptions regarding future medical costs increases. The discount rate affected the postretirement obligations in a similar fashion to that described above for pension obligations. As the assumed


41


rate of increase in medical costs went up, so did the net projected obligation. Conversely, as the rate of increase was assumed to be smaller, the projected obligation declined.
 
Since our largest pension plans and the post retirementpost-retirement medical plans were terminated in 2003 and 2004, the amount of variability in respect of such plans was substantially reduced. However, there were five remaining defined benefit pension plans that were still ongoing pending the resolution of certain litigation with the PBGC. We prevailed in the litigation against the PBGC in August 2006 upholding earlier decisions, and four of these remaining plans were terminated in December 2006.2006 pursuant to an agreement reached with PBGC.
 
Given that all of our significant benefit plans after the emergence date are defined contribution plans or have limits on the amounts to be paid, our future financial statements will not be subject to the same volatility as our financial statements prior to emergence and the termination of the plans.
 
4. Our judgments and estimates related to environmental commitments and contingencies.
 
We are subject to a number of environmental laws and regulations, to fines or penalties that may be assessed for alleged breaches of such laws and regulations, and toclean-up obligations and other claims and litigation based upon such laws and regulations. We have in the past been and may in the future be subject to a number of claims under the Comprehensive Environmental Response, Compensation and Liability Act of 1980, as amended by the Superfund Amendments Reauthorization Act of 1986, or CERCLA.
 
Based on our evaluation of these and other environmental matters, we have established environmental accruals, primarily related to investigations and potential remediation of the soil, groundwater and equipment at our current operating facilities that may have been adversely impacted by hazardous materials, including PCBs. These environmental accruals represent our estimate of costs reasonably expected to be incurred on a going concern basis in the ordinary course of business based on presently enacted laws and regulations, currently available facts, existing technology and our assessment of the likely remedial action to be taken. However, making estimates of possible environmental costs is subject to inherent uncertainties. As additional facts are developed and definitive remediation plans and necessary regulatory approvals for implementation of remediation are established or alternative technologies are developed, actual costs may exceed the current environmental accruals.
Contractual Obligations and Commercial Commitments
The following summarizes our significant contractual obligations at December 31, 2006 (dollars in millions):
                     
     Payments Due by Period 
     Less Than
  2-3
  4-5
  More Than
 
Contractual Obligations
 Total  1 Year  Years  Years  5 Years 
 
Long-term debt $50.0  $  $  $50.0  $ 
Operating leases  9.3   3.0   4.5   1.7   .1 
                     
Total cash contractual obligations(1) $59.3  $3.0  $4.5  $51.7  $.1 
                     
(1)Total contractual obligations exclude future annual variable cash contributions to the VEBAs, which cannot be determined at this time. See “— Off Balance Sheet and Other Arrangements” below for a summary of possible annual variable cash contribution amounts at various levels of earnings and cash expenditures.
Off-Balance Sheet and Other Arrangements
As of December 31, 2006, outstanding letters of credit under our revolving credit facility were approximately $14.1 million, substantially all of which expire within approximately twelve months. The letters of credit relate primarily to insurance, environmental and other activities.
We have agreements to supply alumina to and to purchase aluminum from Anglesey. Both the alumina sales agreement and primary aluminum purchase agreement are tied to primary aluminum prices.


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New Accounting Pronouncements
Our employee benefit plans include the following:
• We are obligated to make monthly contribution of one dollar per hour worked by each bargaining unit employee to the appropriate multi-employee pension plans sponsored by the USW and certain other unions at six of our production facilities. This obligation came into existence in December 2006 for three of our production facilities upon the termination of four defined benefit plans (see Note 7 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”). The arrangement for the other three locations came into existence during the first quarter of 2005. We currently estimate contributions will range from $1 million to $3 million per year.
• We have a defined contribution 401(k) savings plan for hourly bargaining unit employees at five of our production facilities. We will be required to make contributions to this plan for active bargaining unit employees at these production facilities that will range from $800 to $2,400 per employee per year, depending on the employee’s age. This arrangement came into existence in December 2004 for three production facilities upon the termination of three defined benefit plans (see Note 19 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”). The arrangement for the other two locations came into existence during December 2006. We currently estimate that contributions to such plans will range from $1 million to $3 million per year.
• We have a defined benefit plan for our salaried employees at our production facility in London, Ontario with annual contributions based on each salaried employee’s age and years of service. In addition, we have a defined benefit pension plan for one inactive operation with three remaining former employees covered by that plan.
• We have a defined contribution savings plan for salaried and non-bargaining unit hourly employees providing for a match of certain contributions made by employees plus a contribution of between 2% and 10% of their compensation depending on their age and years of service. We currently estimate that contributions to such plans will range from $1 million to $3 million per year.
• We have a non-qualified defined contribution restoration plan for key employees who would otherwise suffer a loss of benefits under our defined contribution savings plan as a result of the limitations by the Internal Revenue Code.
• We have an annual variable cash contribution to the VEBAs. The amount to be contributed to the VEBAs will be 10% of the first $20 million of annual cash flow (as defined; in general terms, the principal element of cash flow are earnings before interest expense, provision for income taxes and depreciation and amortization less cash payments for, among other things, interest, income taxes and capital expenditures), plus 20% of annual cash flow, as defined, in excess of $20 million. Such annual payments will not exceed $20 million and will also be limited (with no carryover to future years) to the extent that the payments would cause our liquidity to be less than $50 million. Such amounts will be determined on an annual basis and payable no later than March 31 of the following year. However, we have the ability to offset amounts that would otherwise be due to the VEBAs with approximately $12.7 million of excess contributions made to the VEBAs prior to the July 6, 2006 effective date of our Plan. We do not anticipate any annual variable cash contribution payments will be required with respect to 2006, however, we have not yet determined how much, if any, of the excess contribution payments of $12.7 million will be utilized to offset annual variable contributions that would otherwise have been due in respect of 2006.


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The following table shows (in millionssection “New Accounting Pronouncements” from Note 1 of dollars) the estimated amount of variable VEBA payments that would occur at differing levels of earnings before depreciation, interest, income taxes (“EBITDA”)Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and cash payments in respect of, among other items, interest, income taxes and capital expenditures. The table below does not consider the liquidity limitation, the $12.7 million of advances available to offset VEBA obligations as they become due and certain other factors that could impact the amount of variable VEBA payments due and, therefore, should be considered only for illustrative purposes.
                 
  Cash Payments for
 
  Capital Expenditures, Income Taxes, Interest Expense, etc. 
EBITDA
 $25.0  $50.0  $75.0  $100.0 
 
$20.0 $  $  $  $ 
 40.0  1.5          
 60.0  5.0   1.0       
 80.0  9.0   4.0   .5    
100.0  13.0   8.0   3.0    
120.0  17.0   12.0   7.0   2.0 
140.0  20.0   16.0   11.0   6.0 
160.0  20.0   20.0   15.0   10.0 
180.0  20.0   20.0   19.0   14.0 
200.0  20.0   20.0   20.0   18.0 
• We have a short term incentive compensation plan for management payable in cash which is based primarily on earnings, adjusted for certain safety and performance factors. Most of our production facilities have similar programs for both hourly and salaried employees.
• We have a stock-based long-term incentive plan for key managers. As more fully discussed in Note 7 of Notes to Consolidated Financial Statements included in Item 8. “Financial Statements and Supplementary Data”, an initial, emergence-related award was made under this program. Additional awards are expected to be made in future years.
In connection with the sale of our interests in and related to the Gramercy, Louisiana facility and Kaiser Jamaica Bauxite Company, we indemnified the buyers for up to $5 million of losses sufferedSupplementary Data” is incorporated herein by the buyers that result from any failure of our seller representations and warranties to be true. Upon the closing of the transaction, such amount was recorded in long-term liabilities in our financial statements. A claim for the full amount of the indemnity was made initially. In October 2006, the claimant filed a revised report to indicate that its claim was approximately $2 million and separately filed for summary judgment in respect to its claim. In early 2007, this matter was resolved for a cash payment by the Company of approximately $.1 million. The indemnity expired with respect to additional claims in October 2006.reference.
During the third quarter of 2005 and August 2006, we placed orders for certain equipmentand/or services intended to augment our heat treat and aerospace capabilities at our Trentwood facility in Spokane, Washington and we expect to become obligated for costs related to these orders of approximately $105 million. Of such amount, approximately $65 million was incurred in 2005 and 2006. The balance is expected to be incurred primarily in 2007.
At December 31, 2006, there was still approximately $2 million of accrued, but unpaid professional fees that have been approved for payment by the Bankruptcy Court. Additionally, certain professionals had “success” fees due upon our emergence from chapter 11 bankruptcy. Approximately $5 million of such amounts were recorded in connection with emergence and fresh start accounting and were paid by us in early 2007.
 
Item 7A.  Quantitative and Qualitative Disclosures About Market Risk
 
Our operating results are sensitive to changes in the prices of alumina, primary aluminum and fabricated aluminum products, and also depend to a significant degree upon the volume and mix of all products sold. As discussed more fully in Notes 1 and 9Note 13 of Notes to Interim Consolidated Financial Statements, included in Item 8. “Financial Statements and Supplementary Data”, we historically have utilized hedging transactions to lock-in a specified price


44


or range of prices for certain products which we sell or consume in our production process and to mitigate our exposure to changes in foreign currency exchange rates.
 
Sensitivity
 
Primary Aluminum.  Our share of primary aluminum production from Anglesey is approximately 150 million pounds annually. Because we purchase alumina for Anglesey at prices linked to primary aluminum prices, only a portion of our net revenues associated with Anglesey areis exposed to price risk. We estimate the net portion of our share of Anglesey production exposed to primary aluminum price risk to be approximately 100 million pounds annually (before considering income tax effects).
 
Our pricing of fabricated aluminum products is generally intended to lock-in a conversion margin (representing the value added from the fabrication process(es)) and to pass metal price risk on to its customers. However, in certain instances, we do enter into firm price arrangements. In such instances, we do have price risk on anticipated primary aluminum purchasepurchases in respect of the customer’s order.customer orders. Total fabricated products shipments during 2004, 2005,2007, the period from January 1, 2006 to July 1, 2006, and the period from July 1, 2006 throughto December 31, 2006 and 2005 for which we had price risk were (in millions of pounds) 119.6,239.1, 103.9, 96.0 and 155.0, 103.9 and 96.0, respectively.
 
During the last three years, the volume of fabricated products shipments with underlying primary aluminum price risk werewas at least as much as our net exposure to primary aluminum price risk at Anglesey. As such, we consider our access to Anglesey production overall to be a “natural” hedge against any fabricated products firm metal-price risk.risks. However, since the volume of fabricated products shipped under firm prices may not match up on amonth-to-month basis with expected Anglesey-related primary aluminum shipments and to the extent that firm price contracts from our Fabricated Products business unit exceed the Anglesey related primary aluminum shipments, we may use third party hedging instruments to eliminate any net remaining primary aluminum price exposure existing at any time.
 
At December 31, 2006,2007, the fabricated products businessFabricated Products segment held contracts for the delivery of fabricated aluminum products that have the effect of creating price risk on anticipated primary aluminum purchases for 2007the period 2008 through 20112012 totaling approximately (in millions of pounds): 2007, 149; 2008 111;— 161; 2009 83;— 89; 2010 83;— 86; 2011 — 77 and 2011, 77.2012 — 8.
 
Foreign Currency.  We from time to time will enter into forward exchange contracts to hedge material cash commitmentsexposures for foreign currencies. After considering the completed sales of our commodity interests, ourOur primary foreign exchange exposure is the Anglesey-related commitment that we fund in Great Britain Pound Sterling, or GBP.Sterling. We estimate that, before consideration of any hedging activities, a US $0.01 increase (decrease) in the value of the GBPPound Sterling results in an approximate $.5$.4 million (decrease) increase in our annual pre-tax operating income.
From time to time in the ordinary course of business, we enter into hedging transactions for Pound Sterling. As of December 31, 2007, we had forward purchase agreements for a total of 4.2 million Pound Sterling for the months of November and December 2008.
 
Energy.  We are exposed to energy price risk from fluctuating prices for natural gas. We estimate that, before consideration of any hedging activities, each $1.00 change in natural gas prices (per mcf)mmbtu) impacts our annual pre-tax operating results by approximately $4.0 million.
 
We from time to time in the ordinary course of business enter into hedging transactions with major suppliers of energy and energy-related financial investments. As of December 31, 2006, we had fixed price purchase contracts which limit2007, our exposure to increases in natural gas prices had been substantially limited for approximately 81% of the natural gas purchases from January 2007 through March 2007, 27%87% of natural gas purchases from April 2007for January 2008 through June 2007 and 14%March 2008, approximately 13% of natural gas purchases fromfor April 2008 through June 2008 and approximately 1% of natural gas purchases for July 20072008 through September 2007.2008.


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Item 8.  Financial Statements and Supplementary Data
 
     
  Page
 
62 
  4764
65 
  4866 
  4967 
  5068 
  5170 
  5271 
  97119 
  99120 


4661


 

KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
Management’s Report on the Financial Statements
 
Our management is responsible for the preparation, integrity and objectivity of the accompanying consolidated financial statements and the related financial information. The financial statements have been prepared in conformity with accounting principles generally accepted in the United States of America and necessarily include certain amounts that are based on estimates and informed judgments. Our management also prepared the related financial information included in this Annual Report onForm 10-K and is responsible for its accuracy and consistency with the financial statements.
The consolidated financial statements have been audited by Deloitte & Touche LLP for the years ended December 31, 2007, the period from July 1, 2006 through December 31, 2006, the period from January 1, 2006 to July 1, 2006 and 2005, an independent registered public accounting firm who conducted their audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). The independent registered public accounting firms’ responsibility is to express an opinion as to the fairness with which such financial statements present our financial position, results of operations and cash flows in accordance with accounting principles generally accepted in the United States.
Management’s Report on Internal Control Over Financial Reporting
Our management is responsible for establishing and maintaining adequate internal control over financial reporting as defined inRule 13a-15(f) under the Securities Exchange Act of 1934. Our internal control over financial reporting is designed under the supervision of our principal executive officer and principal financial officer, and effected by our Board of Directors, management and other personnel, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with accounting principles generally accepted in the United States and include those policies and procedures that:
(1) Pertain to the maintenance of records that in reasonable detail accurately and fairly reflect our transactions and the dispositions of our assets;
(2) Provide reasonable assurance that our transactions are recorded as necessary to permit preparation of financial statements in accordance with accounting principles generally accepted in the United States, and that our receipts and expenditures are being made only in accordance with authorizations of our management and Board of Directors; and
(3) Provide reasonable assurance regarding prevention or timely detection of unauthorized acquisition, use or disposition of our assets that could have a material effect on our financial statements.
Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Therefore, even those systems determined to be effective can provide only reasonable assurance with respect to financial statement preparation and presentation.


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Under the supervision and with the participation of our management, including our principal executive officer and principal financial officer, we assessed the effectiveness of our internal control over financial reporting as of December 31, 2007, using the criteria set forth by the Committee of Sponsoring Organizations of the Treadway Commission (“COSO”) inInternal Control — Integrated Framework.Based on its assessment, management has concluded that our internal control over financial reporting was effective as of December 31, 2007. Based on management’s assessment and those criteria, management believes that we maintained effective internal control over financial reporting as of December 31, 2007. Deloitte & Touche LLP, the independent registered public accounting firm that audited our consolidated financial statements for the year ended December 31, 2007, included in Item 8, “Financial Statements and Supplementary Data,” of this Annual Report onForm 10-K, has issued an audit report on the effectiveness of our internal control over financial reporting.
/s/  Jack A. Hockema/s/  Joseph P. Bellino
President and Chief Executive OfficerExecutive Vice President and Chief Financial Officer
(Principal Executive Officer)(Principal Financial Officer)


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM ON THE
CONSOLIDATED FINANCIAL STATEMENTS
 
To the Stockholders and the Board of Directors and Stockholders of
Kaiser Aluminum Corporation:Corporation
Foothill Ranch, California
 
We have audited the accompanying consolidated balance sheets of Kaiser Aluminum Corporation and subsidiaries (the “Company”) as of December 31, 2007 and 2006 (Successor Company balance sheet) and 2005 (Predecessor Company balance sheet)sheets), and the related consolidated statements of income (loss), stockholders’ equity (deficit) and comprehensive income (loss), and cash flows for the year ended December 31, 2007 (Successor Company operations), the period from July 1, 2006 to December 31, 2006 (Successor Company operations), the period from January 1, 2006 to July 1, 2006 (Predecessor Company operations) and for each of the two years in the periodyear ended December 31, 2005 (Predecessor Company operations). These financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on the financial statements based on our audits.
 
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. The Company is not required to have, nor were we engaged to perform, an audit of its internal control over financial reporting. Our audit included consideration of internal control over financial reporting as a basis for designing audit procedures that are appropriate in the circumstances but not for the purpose of expressing an opinion on the effectiveness of the Company’s internal control over financial reporting. Accordingly, we express no such opinion. An audit also includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements,statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
 
As discussed in Note 1 to the consolidated financial statements, the Company emerged from bankruptcy on July 6, 2006. In connection with its emergence, the Company adopted fresh-start reporting pursuant to American Institute of Certified Public Accountants Statement of Position90-7,Financial Reporting by Entities in Reorganization under the Bankruptcy Code, as of July 1, 2006. As a result, the consolidated financial statements of the Successor Company are presented on a different basis than those of the Predecessor Company and, therefore, are not comparable.
 
In our opinion, the Successor Company consolidated financial statements referred to above present fairly, in all material respects, the financial position of the Company as of December 31, 2007 and 2006, and the results of its operations and its cash flows for the year ended December 31, 2007 and period from July 1, 2006 to December 31, 2006, in conformity with accounting principles generally accepted in the United States of America. Further, in our opinion, the Predecessor Company consolidated financial statements referred to above present fairly, in all material respects, the consolidated financial position of the Predecessor as of December 31, 2005, and the results of its operations and its cash flows for the period from January 1, 2006 to July 1, 2006 and for each of the two years in the periodyear ended December 31, 2005, in conformity with accounting principles generally accepted in the United States of America.
 
We have also audited, in accordance with the standards of the Public Company Accounting Oversight Board (United States), the Company’s internal control over financial reporting as of December 31, 2007, based on the criteria established inInternal Control — Integrated Frameworkissued by the Committee of Sponsoring Organizations of the Treadway Commission and our report dated February 25, 2008 expressed an unqualified opinion on the Company’s internal control over financial reporting.
/s/  DELOITTE & TOUCHE LLP
Costa Mesa, California
March 29, 2007February 25, 2008


4764


 

KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Stockholders of
Kaiser Aluminum Corporation
Foothill Ranch, California
We have audited the internal control over financial reporting of Kaiser Aluminum Corporation and subsidiaries (the “Company”) as of December 31, 2007, based on criteria established inInternal Control — Integrated Frameworkissued by the Committee of Sponsoring Organizations of the Treadway Commission. The Company’s management is responsible for maintaining effective internal control over financial reporting and for its assessment of the effectiveness of internal control over financial reporting, included in the accompanying Management’s Report on Internal Control Over Financial Reporting. Our responsibility is to express an opinion on the Company’s internal control over financial reporting based on our audit.
We conducted our audit in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether effective internal control over financial reporting was maintained in all material respects. Our audit included obtaining an understanding of internal control over financial reporting, assessing the risk that a material weakness exists, testing and evaluating the design and operating effectiveness of internal control based on the assessed risk, and performing such other procedures as we considered necessary in the circumstances. We believe that our audit provides a reasonable basis for our opinion.
A company’s internal control over financial reporting is a process designed by, or under the supervision of, the company’s principal executive and principal financial officers, or persons performing similar functions, and effected by the company’s board of directors, management, and other personnel to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles. A company’s internal control over financial reporting includes those policies and procedures that (1) pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the transactions and dispositions of the assets of the company; (2) provide reasonable assurance that transactions are recorded as necessary to permit preparation of financial statements in accordance with generally accepted accounting principles, and that receipts and expenditures of the company are being made only in accordance with authorizations of management and directors of the company; and (3) provide reasonable assurance regarding prevention or timely detection of unauthorized acquisition, use, or disposition of the company’s assets that could have a material effect on the financial statements.
Because of the inherent limitations of internal control over financial reporting, including the possibility of collusion or improper management override of controls, material misstatements due to error or fraud may not be prevented or detected on a timely basis. Also, projections of any evaluation of the effectiveness of the internal control over financial reporting to future periods are subject to the risk that the controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.
In our opinion, the Company maintained, in all material respects, effective internal control over financial reporting as of December 31, 2007, based on the criteria established inInternal Control — Integrated Frameworkissued by the Committee of Sponsoring Organizations of the Treadway Commission.
We have also audited, in accordance with the standards of the Public Company Accounting Oversight Board (United States), the consolidated financial statements as of and for the year ended December 31, 2007, of the Company, and our report dated February 25, 2008, expressed an unqualified opinion on those financial statements.
/s/  DELOITTE & TOUCHE LLP
Costa Mesa, California
February 25, 2008


65


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
 
                
     Predecessor
  December 31,
 December 31,
 
 December 31,
   December 31,
  2007 2006 
 2006   2005  (In millions of dollars, except share amounts) 
 (In millions of dollars, except share amounts)  
ASSETS
ASSETS
ASSETS
Current assets:                 
Cash and cash equivalents $50.0   $49.5  $68.7  $50.0 
Receivables:                 
Trade, less allowance for doubtful receivables of $2.0 and $2.9  98.4    94.6 
Trade, less allowance for doubtful receivables of $1.4 and $2.0  96.5   98.4 
Due from affiliate  1.3       9.5   1.3 
Other  6.3    6.9   6.3   6.3 
Inventories  188.1    115.3   207.6   188.1 
Prepaid expenses and other current assets  40.8    21.0   66.0   40.8 
            
Total current assets  384.9    287.3   454.6   384.9 
Investments in and advances to unconsolidated affiliate  18.6    12.6   41.3   18.6 
Property, plant, and equipment — net  170.3    223.4   222.7   170.3 
Personal injury-related insurance recoveries receivable      965.5 
Intangible assets- net, including goodwill of $11.4 at December 31, 2005      11.4 
Net assets in respect of VEBAs  40.7       134.9   40.7 
Deferred tax assets — net  268.6    
Other assets  40.9    38.7   43.1   40.9 
            
Total $655.4   $1,538.9  $1,165.2  $655.4 
            
LIABILITIES AND STOCKHOLDERS’ EQUITY (DEFICIT)
Liabilities not subject to compromise —         
LIABILITIES AND STOCKHOLDERS’ EQUITY
LIABILITIES AND STOCKHOLDERS’ EQUITY
Current liabilities:                 
Accounts payable $73.2   $51.4  $70.1  $73.2 
Accrued interest  .7    1.0 
Accrued salaries, wages, and related expenses  39.4    42.0   40.1   39.4 
Other accrued liabilities  46.9    55.2   36.6   47.6 
Payable to affiliate  16.2    14.8   18.6   16.2 
Long-term debt — current portion      1.1 
Discontinued operations’ current liabilities      2.1 
            
Total current liabilities  176.4    167.6   165.4   176.4 
Long-term liabilities  58.3    42.0   57.0   58.3 
Long-term debt  50.0    1.2      50.0 
Discontinued operations’ liabilities (liabilities subject to compromise)      68.5 
            
  284.7    279.3   222.4   284.7 
Liabilities subject to compromise      4,400.1 
Minority interests      .7 
Commitments and contingencies                 
Stockholders’ equity (deficit):         
Common stock, par value $.01, authorized 45,000,000 shares; issued and outstanding 20,525,660 shares at December 31, 2006  .2    .8 
Stockholders’ equity:        
Common stock, par value $.01, 45,000,000 shares authorized; 20,580,815 shares issued and outstanding at December 31, 2007; 20,525,660 shares issued and outstanding at December 31, 2006  .2   .2 
Additional capital  487.5    538.0   948.9   487.5 
Retained earnings (deficit)  26.2    (3,671.2)
Common stock owned by Union VEBA subject to transfer restrictions, at reorganization value, 6,291,945 shares at December 31, 2006  (151.1)    
Accumulated other comprehensive income (loss)  7.9    (8.8)
Retained earnings  116.1   26.2 
Common stock owned by Union VEBA subject to transfer restrictions, at reorganization value, 4,845,465 shares at December 31, 2007 and 6,291,945 shares at December 31, 2006  (116.4)  (151.1)
Accumulated other comprehensive income  (6.0)  7.9 
            
Total stockholders’ equity (deficit)  370.7    (3141.2)
Total stockholders’ equity  942.8   370.7 
            
Total $655.4   $1,538.9  $1,165.2  $655.4 
            
 
The accompanying notes to consolidated financial statements are an integral part of these statements.


4866


 

KAISER72KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
 
                
   Predecessor                 
 Year Ended
          Predecessor 
 December 31, 2006        Year Ended
   
 July 1, 2006
            December 31, 2006   
 through
   January 1, 2006
        July 1, 2006
       
 December 31,
   to
 Year Ended December 31  Year Ended
 through
   January 1,
 Year Ended
 
 2006   July 1, 2006 2005 2004  December 31,
 December 31,
   2006 to
 December 31,
 
 (In millions of dollars, except share and
  2007 2006   July 1, 2006 2005 
 per share amounts)  (In millions of dollars, except share and per share amounts) 
Net sales $667.5   $689.8  $1,089.7  $942.4  $1,504.5  $667.5   $689.8  $1,089.7 
                      
Costs and expenses:                                  
Cost of products sold  580.4    596.4   951.1   852.2 
Cost of products sold excluding depreciation  1,251.1   580.4    596.4   951.1 
Depreciation and amortization  5.5    9.8   19.9   22.3   11.9   5.5    9.8   19.9 
Selling, administrative, research and development, and general  35.5    30.3   50.9   92.3   73.1   35.5    30.3   50.9 
Other operating (benefits) charges, net  (2.2)   .9   8.0   793.2   (13.6)  (2.2)   .9   8.0 
                      
Total costs and expenses  619.2    637.4   1,029.9   1,760.0   1,322.5   619.2    637.4   1,029.9 
                      
Operating income (loss)  48.3    52.4   59.8   (817.6)
Operating income  182.0   48.3    52.4   59.8 
Other income (expense):                                  
Interest expense (excluding unrecorded contractual interest expense of $47.4 for the period from January 1, 2006 to July 1, 2006 and $95.0 in 2005 and 2004)  (1.1)   (.8)  (5.2)  (9.5)
Interest expense (excluding unrecorded contractual interest expense of $47.4 for the period from January 1, 2006 to July 1, 2006 and $95.0 in 2005)  (4.3)  (1.1)   (.8)  (5.2)
Reorganization items      3,090.3   (1,162.1)  (39.0)         3,090.3   (1,162.1)
Other — net  2.7    1.2   (2.4)  4.2 
Other income (expense) — net  4.7   2.7    1.2   (2.4)
                      
Income (loss) before income taxes and discontinued operations  49.9    3,143.1   (1,109.9)  (861.9)  182.4   49.9    3,143.1   (1,109.9)
Provision for income taxes  (23.7)   (6.2)  (2.8)  (6.2)  (81.4)  (23.7)   (6.2)  (2.8)
                      
Income (loss) from continuing operations  26.2    3,136.9   (1,112.7)  (868.1)  101.0   26.2    3,136.9   (1,112.7)
                      
Discontinued operations:                                  
Income (loss) from discontinued operations, net of income taxes, including minority interests      4.3   (2.5)  (5.3)         4.3   (2.5)
Gain from sale of commodity interests         366.2   126.6             366.2 
                      
Income from discontinued operations      4.3   363.7   121.3          4.3   363.7 
                      
Cumulative effect on years prior to 2005 of adopting accounting for conditional asset retirement obligations         (4.7)               (4.7)
                      
Net income (loss) $26.2   $3,141.2  $(753.7) $(746.8) $101.0  $26.2   $3,141.2  $(753.7)
                      
Earnings per share — Basic:                                  
Income (loss) from continuing operations $1.31   $39.37  $(13.97) $(10.88) $5.05  $1.31   $39.37  $(13.97)
                      
Income from discontinued operations $   $.05  $4.57  $1.52  $  $   $.05  $4.57 
                      
Loss from cumulative effect on years prior to 2005 of adopting accounting for conditional asset retirement obligations $   $  $(.06) $  $  $   $  $(.06)
                      
Net income (loss) $1.31   $39.42  $(9.46) $(9.36) $5.05  $1.31   $39.42  $(9.46)
                      
Earnings per share — Diluted (same as Basic for Predecessor):                                  
Income from continuing operations $1.30               $4.97  $1.30          
            
Income from discontinued operations $               $  $          
            
Loss from cumulative effect on years prior to 2005 of adopting accounting for conditional asset retirement obligations $              
     
Net income $1.30               $4.97  $1.30          
            
Weighted average shares outstanding (000):                                  
Basic  20,003    79,672   79,675   79,815   20,014   20,003    79,672   79,675 
                      
Diluted  20,089    79,672   79,675   79,815   20,308   20,089    79,672   79,675 
                      
                 
 
The accompanying notes to consolidated financial statements are an integral part of these statements.


4967


 

KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
COMPREHENSIVE INCOME (LOSS) — Predecessor
 
                                                
       Common
            Common
     
       Stock
            Stock
     
       Owned by
            Owned by
     
       Union
 Accumulated
          Union
 Accumulated
   
       VEBA
 Other
          VEBA
 Other
   
     Retained
 Subject to
 Comprehensive
        Retained
 Subject to
 Comprehensive
   
 Common
 Additional
 Earnings
 Transfer
 Income
    Common
 Additional
 Earnings
 Transfer
 Income
   
 Stock Capital (Deficit) Restriction (Loss) Total  Stock Capital (Deficit) Restriction (Loss) Total 
 (In millions of dollars)  (In millions of dollars) 
BALANCE, December 31, 2003 — Predecessor $.8  $539.1  $(2,170.7) $  $(107.9) $(1,738.7)
Net loss        (746.8)        (746.8)
Minimum pension liability adjustment              97.9   97.9 
Unrealized net increase in value of derivative instruments arising during the year              2.1   2.1 
Reclassification adjustment for net realized losses on derivative instruments included in net loss              2.4   2.4 
   
Comprehensive income (loss)                      (644.4)
Restricted stock cancellations     (1.1)           (1.1)
             
BALANCE, December 31, 2004 — Predecessor  .8   538.0   (2,917.5)     (5.5)  (2,384.2)
BALANCE, December 31, 2004 $.8  $538.0  $(2,917.5) $  $(5.5) $(2,384.2)
Net loss        (753.7)        (753.7)        (753.7)        (753.7)
Minimum pension liability adjustment              (3.2)  (3.2)              (3.2)  (3.2)
Unrealized net decrease in value of derivative instruments arising during the year              (.3)  (.3)              (.3)  (.3)
Reclassification adjustment for net realized losses on derivative instruments included in net loss              .2   .2               .2   .2 
      
Comprehensive income (loss)                      (757.0)                      (757.0)
                          
BALANCE, December 31, 2005 — Predecessor  .8   538.0   (3,671.2)     (8.8)  (3,141.2)
Net Income (same as Comprehensive income) Predecessor        35.9         35.9 
BALANCE, December 31, 2005  .8   538.0   (3,671.2)     (8.8)  (3,141.2)
                          
BALANCE, June 30, 2006 — Predecessor  .8   538.0   (3,635.3)     (8.8)  (3,105.3)
Net Income (same as Comprehensive income)        35.9         35.9 
             
BALANCE, June 30, 2006  .8   538.0   (3,635.3)     (8.8)  (3,105.3)
Cancellation of Predecessor common stock  (.8)  .8               (.8)  .8             
Issuance of Successor common stock (20,000,000 shares) to creditors  .2   480.2            480.4   .2   480.2            480.4 
Common stock owned by Union VEBA subject to transfer restrictions, at reorganization value, 6,291,945 shares           (151.1)     (151.1)           (151.1)     (151.1)
Plan and fresh start adjustments     (538.8)  3,635.3      8.8   3,105.3      (538.8)  3,635.3      8.8   3,105.3 
                          
BALANCE, July 1, 2006  .2   480.2      (151.1)     329.3  $.2  $480.2  $  $(151.1) $  $329.3 
                          
Net income        26.2         26.2 
Benefit plan adjustments not recognized in earnings              7.9   7.9 
   
Comprehensive income (loss)                      34.1 
Issuance of 4,273 shares of common stock to directors in lieu of annual retainer fees     .2            .2 
Recognition of pre-emergence tax benefits in accordance with fresh start accounting     3.3            3.3 
Amortization of unearned equity compensation     3.8            3.8 
             
BALANCE, December 31, 2006 $.2  $487.5  $26.2  $(151.1) $7.9  $370.7 
             
 
The accompanying notes to consolidated financial statements are an integral part of these statements.


5068


 

KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
STATEMENTS OF CONSOLIDATED CASH FLOWSSTOCKHOLDERS’ EQUITY AND
COMPREHENSIVE INCOME — Successor
 
                  
      Predecessor 
  Year Ended
       
  December 31, 2006       
  July 1, 2006
           
  through
   January 1, 2006
       
  December 31,
   to
  Year Ended December 31, 
  2006   July 1, 2006  2005  2004 
  (In millions of dollars) 
Cash flows from operating activities:                 
Net income (loss) $26.2   $3,141.2  $(753.7) $(746.8)
Less net income from discontinued operations      4.3   363.7   121.3 
                  
Net income (loss) from continuing operations, including loss from cumulative effect of adopting change in accounting in 2005  26.2    3,136.9   (1,117.4)  (868.1)
Adjustments to reconcile net income(loss) from continuing operations to net cash used by continuing operations:                 
Recognition of pre-emergence tax benefits in accordance with fresh start accounting  3.3           
Non-cash charges in reorganization items in 2005 and other operating charges in 2004         1,131.5   805.3 
Depreciation and amortization (including deferred financing costs of $.3, $.9, $4.4 and $5.8, respectively)  5.7    10.7   24.3   28.1 
Non-cash equity compensation  4.0           
Gain on discharge of pre-petition obligations and fresh start adjustments      (3,110.3)      
Payments pursuant to plan of reorganization      (25.3)      
Loss from cumulative effect on years prior to 2005 of adopting accounting for conditional asset retirement obligations         4.7    
Gains on sale of real estate      (1.6)  (.2)   
Equity in (income) loss of unconsolidated affiliates, net of distributions  (7.5)   (10.1)  1.5   (4.0)
Decrease (increase) in trade and other receivables  14.5    (18.3)  9.3   (30.5)
Increase in inventories, excluding LIFO adjustments and other non-cash operating items  (16.1)   (7.8)  (9.4)  (24.5)
(Increase) decrease in prepaid expenses and other current assets  (7.1)   (14.5)     .8 
Increase (decrease) in accounts payable and accrued interest  13.8    4.7   (2.4)  16.4 
(Decrease) increase in other accrued liabilities  (13.4)   5.7   (15.0)  (18.6)
(Decrease) increase in payable to affiliates  (16.8)   18.2   .1   3.3 
Increase (decrease) in accrued and deferred income taxes  8.9    (.5)  (4.3)  1.7 
Net cash impact of changes in long-term assets and liabilities  (4.6)   (8.0)  (25.0)  (11.5)
Benefit plan adjustments not recognized in earnings  7.9           
Net cash provided by discontinued operations      8.5   17.9   64.0 
Other         1.3   (.4)
                  
Net cash provided (used) by operating activities  18.8    (11.7)  16.9   (38.0)
                  
Cash flows from investing activities:                 
Capital expenditures, net of accounts payable of $5.8 in period from July 1, 2006 through December 31, 2006 and $1.6 for period from January 1,2006 to July 1, 2006  (30.0)   (28.1)  (31.0)  (7.6)
Net proceeds from dispositions: real estate in 2006 and 2005, real estate and equipment in 2004      1.0   .9   2.3 
Net cash provided by discontinued operations; primarily proceeds from sale of commodity interests in 2005 and 2004         401.4   356.7 
                  
Net cash (used) provided by investing activities  (30.0)   (27.1)  371.3   351.4 
                  
Cash flows from financing activities:                 
Borrowings under Term Loan Facility  50.0           
Financing costs  (.8)   (.2)  (3.7)  (2.4)
Repayment of debt         (1.7)   
Decrease (increase) in restricted cash      1.5   (1.5)   
Net cash used by discontinued operations: primarily increase in restricted cash in 2005 and increase in restricted cash and payment of Alpart CARIFA loan of $14.6 in 2004         (387.2)  (291.1)
                  
Net cash provided (used) by financing activities  49.2    1.3   (394.1)  (293.5)
                  
Net increase (decrease) in cash and cash equivalents during the period  38.0    (37.5)  (5.9)  19.9 
Cash and cash equivalents at beginning of period  12.0    49.5   55.4   35.5 
                  
Cash and cash equivalents at end of period $50.0   $12.0  $49.5  $55.4 
                  
Supplemental disclosure of cash flow information:                 
Interest paid, net of capitalized interest of $1.6,$1.0, $.6, and $.1 $.2   $  $.7  $3.8 
Less interest paid by discontinued operations            (.9)
                  
  $.2   $  $.7  $2.9 
                  
Income taxes paid $.7   $1.2  $22.3  $10.7 
Less income taxes paid by discontinued operations         (18.9)  (10.7)
                  
  $.7   $1.2  $3.4  $ 
                  
                  
                             
              Common
       
              Stock
       
              Owned by
       
              Union
       
              VEBA
  Accumulated
    
              Subject to
  Other
    
  Common
  Common
  Additional
  Retained
  Transfer
  Comprehensive
    
  Shares  Stock  Capital  Earnings  Restriction  Income (Loss)  Total 
  (In millions of dollars, except for shares) 
 
BALANCE, July 1, 2006  20,000,000  $.2  $480.2  $  $(151.1) $  $329.3 
Net income            26.2         26.2 
Benefit plan adjustments not recognized in earnings                  7.9   7.9 
                             
Comprehensive income                          34.1 
Issuance of common stock to directors in lieu of annual retainer fees  4,273      .2            .2 
Recognition of pre-emergence tax benefits in accordance with fresh start accounting         3.3            3.3 
Issuance of restricted stock to employees and directors  521,387                   
Amortization of unearned equity compensation         3.8            3.8 
                             
BALANCE, December 31, 2006  20,525,660   .2   487.5   26.2   (151.1)  7.9   370.7 
                             
Net income            101.0         101.0 
Foreign currency translation adjustment                  (3.7)  (3.7)
Benefit plan adjustments not recognized in earnings                  (10.2)  (10.2)
                             
Comprehensive income                          87.1 
Removal of transfer restrictions on 1,446,480 shares of common stock owned by Union VEBA, net of income taxes of $9.9         48.2      34.7      82.9 
Recognition of pre-emergence tax benefits in accordance with fresh start accounting (including release of valuation allowance of $343.0 and current year tax benefits of $14.1 and $62.2 for the quarter and year ended December 31, 2007, respectively)         404.5            404.5 
Equity compensation recognized by an unconsolidated affiliate         .3            .3 
Cancellation of common stock held by employees on vesting of restricted stock  (8,346)     (.7)           (.7)
Issuance of common stock to directors in lieu of annual retainer fees  3,877      .3            .3 
Issuance of restricted stock to employees and directors  61,662                   
Issuance of common stock to employees upon vesting of restricted stock units  1,232                   
Cancellation of restricted stock upon forfeiture  (3,270)                  
Cash dividends on common stock            (11.1)        (11.1)
Amortization of unearned equity compensation (including unearned equity compensation of $2.3 for the quarter ended December 31, 2007)         8.8            8.8 
                             
   20,580,815  $.2  $948.9  $116.1  $(116.4) $(6.0) $942.8 
                             
 
The accompanying notes to consolidated financial statements are an integral part of these statements.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
STATEMENTS OF CONSOLIDATED CASH FLOWS
                  
         Predecessor 
     Year Ended
    
     December 31, 2006    
     July 1,
   January 1,
    
     2006
   2006
    
  Year Ended
  through
   to
  Year Ended
 
  December 31,
  December 31,
   July 1,
  December 31,
 
  2007  2006   2006  2005 
  (In millions of dollars) 
Cash flows from operating activities:                 
Net income (loss) $101.0  $26.2   $3,141.2  $(753.7)
Less net income from discontinued operations         4.3   363.7 
                  
Net income (loss) from continuing operations, including loss from cumulative effect of adopting change in accounting in 2005  101.0   26.2    3,136.9   (1,117.4)
Adjustments to reconcile net income(loss) from continuing operations to net cash used by continuing operations:                 
Recognition of pre-emergence tax benefits in accordance with fresh start accounting  62.2   3.3        
Non-cash charges in reorganization items in 2005            1,131.5 
Depreciation and amortization (including deferred financing costs of $2.1, $.3, $.9 and $4.4 , respectively)  14.0   5.7    10.7   24.3 
Deferred income taxes     3.0    (.7)  (.4)
Non-cash equity compensation  9.1   4.0        
Gain on discharge of pre-petition obligations and fresh start adjustments         (3,110.3)   
Payments pursuant to plan of reorganization         (25.3)   
Net non-cash (benefit) charges in other operating (benefits) charges, net and LIFO charges (benefits)  (18.9)  3.3    21.7   9.3 
Loss from cumulative effect on years prior to 2005 of adopting accounting for conditional asset retirement obligations            4.7 
(Gains)/losses on sale and disposition of property, plant and equipment  .6       (1.6)  (.2)
Equity in (income) loss of unconsolidated affiliates, net of distributions  (22.4)  (7.5)   (10.1)  1.5 
Decrease (increase) in trade and other receivables  (6.3)  14.5    (18.3)  9.3 
Increase in inventories, excluding LIFO adjustments and other non-cash operating items  (5.5)  (19.4)   (29.5)  (18.7)
Decrease (increase) in prepaid expenses and other current assets  33.8   (7.1)   (14.5)   
(Decrease) increase in accounts payable  (6.2)  13.1    5.7   (2.5)
(Decrease) increase in other accrued liabilities  (14.8)  (12.7)   4.7   (14.9)
(Decrease) increase in payable to affiliates  2.4   (16.8)   18.2   .1 
(Decrease) increase in accrued income taxes  (1.4)  5.9    .2   (3.9)
Net cash impact of changes in long-term assets and liabilities  (7.8)  (4.6)   (8.0)  (25.0)
Benefit plan adjustments not recognized in earnings  (10.2)  7.9        
Net cash provided by discontinued operations         8.5   17.9 
Other            1.3 
                  
Net cash (used) provided by operating activities  129.6   18.8    (11.7)  16.9 
                  
Cash flows from investing activities:                 
Capital expenditures, net of accounts payable of $3.1, $5.8, $1.6 and $0, respectively  (61.8)  (30.0)   (28.1)  (31.0)
Net proceeds from dispositions: real estate in 2006 and 2005         1.0   .9 
Decrease in restricted cash  9.2           
Net cash provided by discontinued operations; primarily proceeds from sale of commodity interests in 2005            401.4 
                  
Net cash (used) provided by investing activities  (52.6)  (30.0)   (27.1)  371.3 
                  
Cash flows from financing activities:                 
Borrowings under Term Loan Facility     50.0        
Financing costs  (.2)  (.8)   (.2)  (3.7)
Cash dividend paid to shareholders  (7.4)          
Retirement of common stock  (.7)          
Repayment of debt  (50.0)         (1.7)
Decrease (increase) in restricted cash         1.5   (1.5)
Net cash used by discontinued operations: primarily increase in restricted cash in 2005            (387.2)
                  
Net cash (used) provided by financing activities  (58.3)  49.2    1.3   (394.1)
                  
Net increase (decrease) in cash and cash equivalents during the period  18.7   38.0    (37.5)  (5.9)
Cash and cash equivalents at beginning of period  50.0   12.0    49 .5   55.4 
                  
Cash and cash equivalents at end of period $68.7  $50.0   $12.0  $49.5 
                  
                  
The accompanying notes to consolidated financial statements are an integral part of these statements.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share amounts)
 
The accompanying financial statements include the financial statements of Kaiser Aluminum Corporation (“the Company”) both before and after emergence.emergence from chapter 11 bankruptcy. Financial information related to Kaiser Aluminum Corporationthe Company after emergence is generally referred to throughout this Report as “Successor” information. Information of Kaiser Aluminum Corporationthe Company before emergence is generally referred to as “Predecessor” information. The financial information of the Successor entity is not comparable to that of the Predecessor given the impacts of the Plan, implementation of fresh start reporting and other factors as more fully described below.
 
The Notes to Consolidated Financial Statements are grouped into two categories: (1) those primarily affecting the Successor entity (Notes 1 through 12)17) and (2) those primarily affecting the Predecessor entity (Notes 1318 through 21)24).
 
SUCCESSOR
 
1.  Summary of Significant Accounting Policies
 
Principles of Consolidation and Basis of Presentation.  The consolidated financial statements include the statements of Kaiser Aluminum Corporation (“Kaiser”, “KAC”, or the “Company”)Company and its majoritywholly owned subsidiaries.
This is the first annual report under the Securities Exchange Act of 1934 reflecting Successor financial information and, as discussed Investments in Note 2, reflects the terms of Kaiser’s Second Amended Plan of Reorganization (the “Plan”) and certain related actions and the application of “fresh start” accounting as required50%-or-less-owned entities are accounted for primarily by the American Institute of Certified Professional Accountantsequity method. The only such affiliate for the periods covered by this report was Anglesey Aluminium Limited (“AICPA”Anglesey”) Statement of Position90-7(“SOP 90-7”),Financial Reporting by Entities in Reorganization Under the Bankruptcy Code. In accordance with generally accepted accounting principles (“GAAP”), while the Predecessor financial information will continue to be presented, Predecessor. Intercompany balances and Successor financial statement information for 2006 is reported separately and not combined.
As stated in Note 2, due to the implementation of the Plan, the application of fresh start accounting and due to changes in accounting policies and procedures, the financial statements of the Successortransactions are not comparable to those of the Predecessor.eliminated.
 
The Company’s emergence from chapter 11 bankruptcy and adoption of fresh start accounting resulted in a new reporting entity for accounting purposes. Although the Company emerged from chapter 11 bankruptcy on July 6, 2006 (herein referred to as the(the “Effective Date”), the Company adopted fresh start“fresh start” accounting underas required by the provisionsAmerican Institute of Certified Professional Accountants Statement of Position90-7(“SOP 90-790-7”),Financial Reporting by Entities in Reorganization Under the Bankruptcy Code, effective as of the beginning of business on July 1, 2006. As such, it was assumed that the emergence was completed instantaneously at the beginning of business on July 1, 2006 such that all operating activities during the period from July 1, 2006 through December 31, 2006 are reported as applying to the new reporting entity.Successor. The Company believes that this is a reasonable presentation as there were no material non-Plan-related transactions between July 1, 2006 and July 6, 2006.2006 that were not related to Kaiser’s Second Amended Plan of Reorganization (the “Plan”). Due to the implementation of the Plan, the application of fresh start accounting and changes in accounting policies and procedures, the financial statements of the Successor are not comparable to those of the Predecessor.
 
The Predecessor Statement of Consolidated Cash Flows for the period January 1, 2006 to July 1, 2006 includes plan-relatedPlan-related payments of $25.3 made between July 1, 2006 and July 6, 2006.
 
Use of Estimates in the Preparation of Financial Statements.The preparation of financial statements in accordance with GAAPUnited States Generally Accepted Accounting Principles (“GAAP”) requires the use of estimates and assumptions that affect the reported amounts of assets and liabilities, disclosure of contingent assets and liabilities known to exist as of the date the financial statements are published, and the reported amounts of revenues and expenses during the reporting period. Uncertainties, with respect to such estimates and assumptions, are inherent in the preparation of the Company’s consolidated financial statements; accordingly, it is possible that the actual results could differ from these estimates and assumptions, which could have a material effect on the reported amounts of the Company’s consolidated financial position and results of operation.


52


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

Investments in 50%-or-less-owned entities are accounted for primarily by the equity method. The only such affiliate of significance at December 31, 2006 was Anglesey Aluminium Limited (“Anglesey”). Intercompany balances and transactions are eliminated.
 
Recognition of Sales.  Sales are recognized when title, ownership and risk of loss pass to the buyer and collectibility is reasonably assured. A provision for estimated sales returns from and allowances to customers is made in the same period as the related revenues are recognized, based on historical experience or the specific identification of an event necessitating a reserve.
 
Earnings per Share.  Basic earnings per share is computed by dividing earnings by the weighted average number of common shares outstanding during the applicable period. The shares owned by a voluntary employee beneficiary association (“VEBA”) for the benefit of certain union retirees, their surviving spouses and eligible dependents (the “Union VEBA”) that are subject to transfer restrictions, while treated in the Consolidated Balance


71


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
Sheets as being treated similar to treasury stock (i.e., as a reduction in Stockholders’ equity), are included in the computation of basic shares outstanding asin the Statement of Consolidated Income because such shares were irrevocably issued and are subject tohave full dividend and voting rights.
 
Diluted earnings per share areis computed by dividing earnings by the sum of (a) the weighted average number of diluted common shares outstanding during the period. The weighted average number of diluted shares includesperiod and (b) the dilutive effect of thepotential common share equivalents consisting of non-vested stock andcommon shares, restricted stock units granted during the period from the dates of grantand stock options (see Note 7).The impact of the non-vested shares and restricted stock units on the number of dilutive common shares is calculated by reducing the total number of non-vested shares and restricted stock units (525,086) by the theoretical number of shares that could be repurchased under the assumption that the hypothetical proceeds of such non-vested shares and restricted stock units is the amount of unrecognized compensation expense together with any related income tax benefits (439,732)15). Based on the foregoing, a total 85,354 shares of common stock have been added to the diluted earnings per share computation.
 
Stock-Based Employee Compensation.  The Company accounts for stock-based employee compensation plans at fair value. The Company measures the cost of employee services received in exchange for an award of equity instruments based on the grant-date fair value of the award.award and the number of awards expected to ultimately vest. The cost of the award is recognized as an expense over the period that the employee provides service for the award. The Company has elected to amortize compensation expense for equity awards with grading vesting using the straight line method. During the year ended December 31, 2007 and period from July 1, 2006 through December 31, 2006, $9.1 million and $4.0 of compensation cost, respectively, was recognized in connection with vested and non-vested stock and restricted stock units issued to executive officers, other key employees and directors during the period (see Note 7)11). The Company has elected to amortize compensation expense for equity awards with grading vesting using the straight line method.


53


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
Other Income (Expense)., net.  Amounts included in Other income (expense), other than interest expense and reorganization items in 2007, 2006 2005 and 2004,2005, included the following pre-tax gains (losses):
 
                  
      Predecessor 
  Year Ended December 31, 2006       
  July 1, 2006
           
  through
   January 1, 2006
       
  December 31,
   to July 1,
  Year Ended December 31, 
  2006   2006  2005  2004 
Interest income(a) $2.0   $  $  $ 
Adjustment to environmental liabilities for non-operating properties            (1.4)
Gain (loss) on sale of real estate and miscellaneous properties with no operations (Note 16)            1.8 
Settlement of outstanding obligations of former affiliate            6.3 
Asbestos and personal injury-related charges            (1.0)
All other, net  .7    1.2   (2.4)  (1.5)
                  
  $2.7   $1.2  $(2.4) $4.2 
                  
                 
        Predecessor 
     July 1, 2006
  January 1,
    
  Year Ended
  through
  2006
  Year Ended
 
  December 31,  December 31,
  to July 1,
  December 31, 
  2007  2006  2006  2005 
 
Interest income(a) $5.3  $2.0  $  $ 
All other, net  (.6)  .7   1.2   (2.4)
                 
  $4.7  $2.7  $1.2  $(2.4)
                 
 
 
(a)In accordance with S0P90-7, interest income during the pendency of the chapter 11 reorganization proceedings was treated as a reduction of reorganization expense.
 
Income Taxes.  Deferred income taxes reflect the future tax effect of temporary differences between the carrying amount of assets and liabilities for financial and income tax reporting and are measured by applying statutory tax rates in effect for the year during which the differences are expected to reverse. Deferred tax assets are reduced by a valuation allowance to the extent it is more likely than not that the deferred tax assets will not be realized.
Although the Company had approximately $981 of tax attributes, including the net operating loss (“NOL”) carryforwards, available at December 31, 2006 to offset the impact of future income taxes, the Company did not meet the “more likely than not” criteria for recognition of such attributes at December 31, 2006 primarily because the Company did not have sufficient history of paying taxes. As such, the Company recorded a full valuation allowance against the amount of tax attributes available and no deferred tax asset was recognized. The benefit associated with any reduction of the valuation allowance was first utilized to reduce intangible assets with any excess being recorded as an adjustment to Stockholders’ equity rather than as a reduction of income tax expense. During the fourth quarter of 2007, after the completion of a robust analysis of expected future taxable income and other factors, the Company concluded that it had met the “more likely than not” criteria for recognition of its deferred tax assets and as a result released the vast majority of the valuation allowance as of December 31, 2007. In accordance with fresh start accounting, the release of the valuation allowance was recorded as an adjustment to Stockholders’ equity rather than through the income statement (see Note 9). The Company currently maintains a valuation allowance on deferred tax assets that did not meet the “more likely than not” recognition criteria which are


72


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
related to state NOL carryforwards and general business credits that the Company believes will more likely than not expire unused.
In accordance withSOP 90-7, the Company adopted Financial Accounting Standards Board (“FASB”) Interpretation No. 48,Accounting for Uncertainty in Income Taxes, an interpretation of FASB Statement No. 109(“FIN 48”) at emergence. In accordance with FIN 48, the Company uses a “more likely than not” threshold for recognition of tax attributes that are subject to uncertainties and measures any reserves in respect of such expected benefits based on their probability as prescribed by FIN 48. The Company does not consider this a change from the practice of the Predecessor. The adoption of FIN 48 did not have a material impact on the Company’s financial statements.
 
Cash and Cash Equivalents.  The Company considers only those short-term, highly liquid investments with original maturities of 90 days or less when purchased to be cash equivalents.
 
Restricted Cash.  The Company is required to keep certain amounts on deposit relating to workers’ compensation, collateral for certain letters of credit and other agreements totaling $15.9 and $25.2 at December 31, 2007 and 2006, respectively. On July 17, 2007, the State of Washington reduced the amount the Company is required to have on deposit with the State by approximately $9.5. The remaining $7.7 on deposit with the State of Washington represents the deposit required to serve as collateral for existing workers’ compensation claims. Of the restricted cash balance at December 31, 2007 and 2006, $1.5 and $1.7, respectively are considered short term and are included in Prepaid expenses and other current assets; $14.4 and $23.5, respectively, are considered long term and are included in Other assets on the balance sheet (see Note 7).
Inventories.  Substantially all productInventories are stated at the lower of cost or market value. Finished products, work in process and raw material inventories are stated on athelast-in, first-out (“LIFO”) basis, not in excess of market value. Replacement cost is not in excess of LIFO cost.basis. Other inventories, principally operating supplies and repair and maintenance parts, are stated at the lower of average cost or market.cost. Inventory costs consist of material, labor and manufacturing overhead, including depreciation. Abnormal costs, such as idle facility expenses, freight, handling costs and spoilage, are accounted for as current period charges.


54


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
charges (see Note 3).
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

Inventories consistShipping and Handling Costs.  Shipping and handling costs are recorded as a component of the following:
          
      Predecessor
 
  December 31,
   December 31,
 
  2006   2005 
Fabricated products —         
Finished products $61.1   $34.7 
Work in process  72.8    43.1 
Raw materials  42.0    26.3 
Operating supplies and repairs and maintenance parts  12.1    11.1 
          
   188.0    115.2 
Commodities — Primary aluminum  .1    .1 
          
  $188.1   $115.3 
          
Cost of products sold excluding depreciation.
 
As stated above,Advertising Costs.  Advertising costs, which are included in Selling, administrative, research and development, and general, are expensed as incurred. Advertising costs for the Company determines costyear ended December 31, 2007, for substantially all of its product inventories on a LIFO basis. All Predecessor LIFO layers were eliminated in connection with the application of fresh start accounting. The Company applies LIFO differently than the Predecessor did in that it views each quarter on a standalone basis for computing LIFO; whereas the Predecessor recorded LIFO amounts with a view to the entire fiscal year which, with certain exceptions, tended to result in LIFO charges being recorded in the fourth quarter or the second half of the year. The Company recorded a net non-cash LIFO charge of approximately $3.3 during the period from July 1, 2006 through December 31, 2006 a non-cash LIFO charge of approximately $21.7 duringand the period from January 1, 2006 to July 1, 2006 and non-cash LIFO charges of $9.3 and $12.1 duringfor the yearsyear ended December 31, 2005 were $.6, $.1, zero and 2004. These amounts are primarily a result of changes in metal prices.
Pursuant to fresh start accounting, in the Company’s opening July 2006 balance sheet, all inventory amounts were stated at fair market value. Raw materials and Operating supplies and repairs and maintenance parts were recorded at published market prices including any location premiums. Finished products and Work in progress (“WIP”) were recorded at selling price less cost to sell, cost to complete and a reasonable apportionment of the profit margin associated with the selling and conversion efforts. As reported in Note 2, this resulted in an increase in the value of the inventories in the opening July 2006 balance sheet of approximately $48.9.
Given the recent strength in demand for many types of fabricated aluminum products and primary aluminum, the Company has a larger volume of raw materials, WIP and finished goods than is its historical average, and the price for such goods that was reflected in the opening inventory balance at July 1, 2006, given the application of fresh start accounting, is higher than long term historical averages. As such, with the inevitable ebb and flow of business cycles, non-cash LIFO charges will result when inventory levels dropand/or margins compress. Such adjustments could be material to results in future periods.$.2, respectively.
 
Depreciation.  Depreciation is computed principally using the straight-line method at rates based on the estimated useful lives of the various classes of assets. The principal estimated useful lives, which were determined based on a third party appraisal, are as follows:
 
     
  Useful Life 
  (Years) 
 
Land improvements  3-7 
Buildings  15-35 
Machinery and equipment  2-22 
 
As more fully discussed below, uponUpon emergence from reorganization, the Company appliedaccumulated depreciation was reset to zero as a result of applying fresh start accounting to its consolidated financial statements as required bySOP 90-7. As a result, accumulated depreciation was reset to zero. The new lives and carrying values assigned to the individual assets and the application of fresh start accounting (see Notes 2 and 6) will cause future depreciation expense to be different than the historical depreciation expense of the Predecessor. Depreciation expense relating to Fabricated Products is not included in Cost of products sold excluding depreciation and is shown separately on the Statements of Consolidated Income (Loss).

Major Maintenance Activities.  Substantially all of the major maintenance costs are accounted for using the direct expensing method.


5573


 

 
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

Notes 2 and 4) will cause future depreciation expense to be different than the historical depreciation expense
Leases.  For leases that contain predetermined fixed escalations of the Predecessor.minimum rent, the Company recognizes the related rent expense on a straight-line basis from the date we take possession of the property to the end of the initial lease term. The Company records any difference between the straight-line rent amounts and the amount payable under the lease as part of deferred rent, in accrued liabilities or Other long term liabilities, as appropriate. Deferred rent for all periods presented was not material.
 
Capitalization of Interest.  Interest related to the construction of qualifying assets is capitalized as part of the construction costs. The aggregate amount of interest capitalized is limited to the interest expense incurred in the period.
 
Deferred Financing Costs.  Costs incurred to obtain debt financing are deferred and amortized over the estimated term of the related borrowing. Such amortization is included in Interest expense.
Intangible Assets.  At the Effective Date, pursuant to fresh start accounting, the Company allocated the reorganization value to its Deferred financing costs included in other assets and liabilities, including intangible assets, based on a third party appraisal. The appraisal indicated that certain intangible assets existed. The values assigned as part of the allocation of the reorganization value, the balance at December 31, 2007 and 2006 were $.9 and the useful lives assigned to each type of identified intangible asset is set forth below:
           
  December 31,
  July 1,
   
  2006  2006  Useful Life
        (Years)
 
Customer relationships $  $8.1  15-18
Trade name     3.7  Indefinite
Patents     .5  10
           
  $  $12.3   
           
Intangible assets were reduced proportionately during the period from July 1, 2006 through December 31, 2006 by approximately $12.1 in respect of the resolution of certain pre-emergence income tax attributes recognized during the period from July 1, 2006 through December 31, 2006 (see Note 6) and $.2 of amortization.
The Company reviews intangibles for impairment at least annually in the fourth quarter of each year or more frequently if events or changes in circumstances indicate that the asset might be impaired.$2.8, respectively.
 
Foreign Currency.  The Company uses the United States dollar as the functional currency for its foreign operations.
 
Derivative Financial Instruments.  Hedging transactions using derivative financial instruments are primarily designed to mitigate the Company’s exposure to changes in prices for certain of the products which the Company sells and consumes and, to a lesser extent, to mitigate the Company’s exposure to changes in foreign currency exchange rates. The Company does not utilize derivative financial instruments for trading or other speculative purposes. The Company’s derivative activities are initiated within guidelines established by management and approved by the Company’s board of directors. Hedging transactions are executed centrally on behalf of all of the Company’s business segments to minimize transaction costs, monitor consolidated net exposures and allow for increased responsiveness to changes in market factors.
 
The Company recognizes all derivative instruments as assets or liabilities in its balance sheet and measures those instruments at fair value by“marking-to-market” “marking-to-market” all of its hedging positions at each period-end (see Note 9)13). Changes inThe Company does not meet the market value of the Company’s open hedging positions resulting from themark-to-market process represent unrealized gains or losses. Such unrealized gains or losses will fluctuate, based on prevailing market prices at each subsequent balance sheet date, until the settlement date occurs. These changes are recorded as an increase or reduction in stockholders’ equity through either other comprehensive income (“OCI”) or net income, depending on the facts and circumstances with respect to the transaction and its documentation. If the derivative transaction qualifiesdocumentation requirements for hedge (deferral) treatmentaccounting under Statement of Financial Accounting Standards No. 133,Accounting for Derivative Instruments and Hedging Activities(“SFAS No. 133”), the changes are recorded initially in OCI. Such changes reverse out of OCI (offset by any fluctuations in other “open” positions) and are recorded in net income (included in Net sales or Cost of products sold, as applicable) when the subsequent settlement


56


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

transactions occur. If derivative transactions do not qualify for hedge accounting treatment, the changes in market value are recorded in net income. To qualify for hedge accounting treatment, the derivative transaction must meet criteria established by SFAS No. 133. Even if the derivative transaction meets the SFAS No. 133 criteria, the Company must also comply with a number of complex documentation requirements, which, if not met, result in the derivative transaction being precluded from being treated as a hedge (i.e., it must then bemarked-to-market with period to period changes in market value being recorded in quarterly results) unless and until such documentation is modified and determined to be in accordance with SFAS No. 133. Additionally, if the level of physical transactions falls below the net exposure hedged, “hedge” accounting must be terminated for such “excess” hedges and themark-to-market changes on such excess hedges would be recorded in the income statement rather than in OCI.
In connection with the Company’s preparation of its December 31, 2005 financial statements, the Company concluded that its derivative financial instruments did not meet certain specific documentation criteria in SFAS No. 133. Accordingly, the Company restated its prior results for the quarters ended March 31, June 30 and September 30, 2005 and marked all of its derivatives to market in 2005. The change in accounting for derivative contracts was related to the form of the Company’s documentation. The Company determined that its hedging documentation did not meet the strict documentation standards established by SFAS No. 133. More specifically, the Company’s documentation did not comply with SFAS No. 133 in respect to the Company’s methods for testing and supporting that changes. Changes in the market value of the hedging transactions would correlate with fluctuations in the value of the forecasted transaction to which they relate. The Company had documented that the derivatives it was using would qualify for the “short cut” method whereby regular assessments of correlation would not be required. However, it ultimately concluded that, while the terms of the derivatives were essentially the same as the forecasted transaction, they were not identical and, therefore, the Company should have done certain mathematical computations to prove the ongoing correlation of changes in value of the hedge and the forecasted transaction. As a result, under SFAS No. 133, the Company “de-designated” itsCompany’s open derivative transactions andpositions resulting from the mark-to-market process are reflected fluctuations in the market value of such derivative transactions in its results each period rather than deferring the effects until the forecasted transactions (to which the hedges relate) occur. The effect on the first three quarters of 2005 of marking the derivatives to market rather than deferring gains/losses was to increase Cost of products sold and decrease Operating income by $2.0, $1.5 and $1.0, respectively.
The rules provide that, once de-designation has occurred, the Company can modify its documentation and re-designate the derivative transactions as “hedges” and, if appropriately documented, re-qualify the transactions for prospectively deferring changes in market fluctuations after such corrections are made. The Company is working to modify its documentation and to re-qualify open and post 2005 hedging transactions for treatment as hedges. However, no assurances can be provided in this regard.
In general, when hedge (deferral) accounting is being applied, material fluctuations in OCI and Stockholders’ equity will occur in periods of price volatility, despite the fact that the Company’s cash flow and earnings will be “fixed” to the extent hedged. This result is contrary to the intent of the Company’s hedging program, which is to “lock-in” a price (or range of prices) for products sold/used so that earnings and cash flows are subject to a reduced risk of volatility.Net income.
 
Conditional Asset Retirement Obligations.  Effective December 31, 2005, the Company adopted FASB Interpretation No. 47 (“FIN 47”),Accounting for Conditional Asset Retirement Obligations, an interpretation of FASB Statement No. 143 (“SFAS No. 143”)retroactive to the beginning of 2005. Pursuant to SFAS No. 143 and FIN 47, companies are required to estimate incremental costs for special handling, removal and disposal costs of materials that may or will give rise to conditional asset retirement obligations (“CAROs”) and then discount the expected costs back to the current year using a credit adjusted risk free rate. Under the guidelines clarified in FIN 47, liabilities and costs for CAROs must be recognized in a company’s financial statements even if it is unclear when or if the CARO may/will be triggered. If it is unclear when or if a CARO will be triggered, companies are required to use probability weighting for possible timing scenarios to determine the probability weighted amounts that should be recognized in the company’s financial statements. The Company evaluated FIN 47 and determined that it has


57


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

CAROs at several of its fabricated products facilities. The vast majority of such CAROs consist of incremental costs that would be associated with the removal and disposal of asbestos (all of which is believed to be fully contained and encapsulated within walls, floors, ceilings or piping) of certain of the older plants if such plants were to undergo major renovation or be demolished. No plans currently exist for any such renovation or demolition of such facilities and the Company’s current assessment is that the most probable scenarios are that no such CARO would be triggered for 20 or more years, if at all. Nonetheless, theThe retroactive application of FIN 47 resulted in the Company recognizing, retroactive to the beginning of 2005, the following in the fourth quarter of 2005: (i) a charge of approximately $2.0 reflecting the cumulative earnings impact of adopting FIN 47, (ii) an increase in Property, plant and equipment of $.5 and (iii) offsetting the amounts in (i) and (ii), an increase in Long termLong-term liabilities of approximately $2.5. In addition, pursuant to FIN 47 there was an immaterial amount of incremental depreciation expense recorded (in Depreciation and amortization) for the year ended December 31, 2005 as a result of the retroactive increase in


74


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
Property, plant and equipment (discussed in (ii) above) and there was an incremental $.2 of non-cash charges (in Cost of products sold) to reflect the accretion of the liability recognized at January 1, 2005 (discussed in (iii) above) to the estimated fair value of the CARO of $2.7 at December 31, 2005.
 
The Company’s estimates and judgments that affect the probability weighted estimated future contingent cost amounts did not change during the year ended December 31, 2006. The following amounts have been reflected in2007. However, a revision was made to the Company’s resultsestimated timing for certain future contingent costs during the year ended December 31, 2006: (i) an immaterial incremental amount of depreciation expense and (ii)2007 which resulted in an incremental accretioncharge of the estimated liability of $.2 ( in Cost of products sold)approximately $.1 (see Note 5). The estimated fair value of the CARO at December 31, 2006 was $2.9.
 
Anglesey a 49% owned unconsolidated aluminum investment,(see Note 4) also recorded a CARO liabilityliabilities of approximately $15.0 in its financial statements atas of December 31, 2005. During the first quarter of 2007, based on a new surveyor’s report and new environmental related regulations enacted in Wales, Anglesey increased its CARO liability by approximately $9.0. The treatment applied by Anglesey was not consistent with the principles of SFAS No. 143 or FIN 47. Accordingly, the Company adjusted Anglesey’s recording of the CARO to comply with USUnited States GAAP treatment (see Note 3)5).
 
New Accounting Pronouncements.  Statement of Financial Accounting Standards No. 158,141 (revised 2007),Employers’ Accounting for Defined Benefit Pension and Other Postretirement Plans, an amendment of FASB Statements No. 87, 88, 106, and 132(R)Business Combinations(“SFAS No. 158”141R”) was issued in September 2006.December 2007. SFAS No. 158 requires a company to recognize141R establishes principles and requirements for how the overfunded or underfunded statusacquirer of a single-employer defined benefit postretirement plan(s) as an asset or liabilitybusiness recognizes and measures in its statement of financial positionstatements the identifiable assets acquired, the liabilities assumed, and to recognize changes in that funded status in comprehensive incomeany noncontrolling interest in the year in whichacquiree. SFAS No. 141R also provides guidance for recognizing and measuring the changes occur. Prior standards only required the overfunded or underfunded status of a plan to be disclosedgoodwill acquired in the notesbusiness combination and determines what information to the financial statements. In addition, SFAS No. 158 requires that a company disclose in the notes to enable users of the financial statements additional information about certainto evaluate the nature and financial effects on net periodic benefit costof the business combination. SFAS No. 141R is effective for the nextCompany in its fiscal year that arise from delayed recognition of the gains or losses, prior service costs or credits, and transition asset or obligation.beginning January 1, 2009. The Company adopted is currently evaluating what impact, if any, this pronouncement will have on its consolidated financial statements.
Statement of Accounting Standards No. 160,Noncontrolling Interests in Consolidated Financial Statements – an amendment of ARB No. 51(“SFAS No. 158160”) was issued in its year-end 2006December 31, 2007. SFAS No. 160 establishes accounting and reporting standards for the noncontrolling interest in a subsidiary and for the deconsolidation of a subsidiary. It clarifies that a noncontrolling interest in a subsidiary is an ownership interest in the consolidated entity that should be reported as equity in the consolidated financial statements. Given the application of fresh start reporting in the third quarter of 2006, the funded status of the Company’s defined benefit pension plans was fully reflected in the Company’s September 30, 2006 balance sheet and therefore SFAS No. 158 did160 is effective for the Company in fiscal years beginning January 1, 2009. The adoption of SFAS No. 160 is not currently expected to have a material impact on the Company’s balance sheet reportingconsolidated financial statements.
Emerging Issues Task Force issue06-11,Tax benefit on dividend payment Accounting for Income Tax Benefits of Dividends on Share-Based Payment Award,(“Issue06-11”) was issued in June 2007.Issue 06-11 applies to share-based payment arrangements with dividend protection features that entitle employees to receive (a) dividends on equity-classified nonvested shares, (b) dividend equivalents on equity-classified nonvested share units, or (c) payments equal to the dividends paid on the underlying shares while an equity-classified share option is outstanding, when those dividends or dividend equivalents are charged to retained earnings under Statement of Accounting Standards No. 123 (revised 2004),Share-Based Payments (“SFAS No. 123R”) and result in an income tax deduction for the definedemployer. The Task Force reached a consensus that a realized income tax benefit pension plans. However,from dividends or dividend equivalents that are charged to retained earnings and are paid to employees for equity classified nonvested equity shares, nonvested equity share units, and outstanding equity share options should be recognized as an increase to additional paid-in capital. The amount recognized in additional paid-in capital for the adoptionrealized income tax benefit from dividends on those awards should be included in the pool of excess tax benefits available to absorb tax deficiencies on share-based payment awards (as described in Statement 123(R)). The consensus inIssue 06-11 is effective for the Company for income tax benefits that result from dividends on equity-classified employee share-based payment awards that are declared in fiscal years beginning January 1, 2008. The Company is currently evaluating what impact, if any, this pronouncement will have on its consolidated financial statements.


75


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
Statement of Financial Accounting Standards No. 159,The Fair Value Option for Financial Assets and Financial Liabilities, including an amendment of FASB Statement No. 115(“SFAS No. 158159”) was issued in respect to the VEBA that provides benefitsFebruary 2007 and will become effective for certain eligible retirees of the Company on January 1, 2008. SFAS No. 159 permits entities the option to measure many financial instruments and their surviving spousescertain other items at fair value. Unrealized gains and eligible dependents (the “Salaried VEBA”) and the Union VEBA resulted in an increase in equity of approximately $8.1losses in respect of increasesassets and liabilities for which the fair value option has been elected will be reported in the valueearnings. Selection of the VEBA netfair value option is irrevocable and can be applied on a partial basis, i.e., to some but not all similar financial assets betweenor liabilities. The Company has determined that it will not elect the emergence date and December 31, 2006, which have not been reflected in earnings pursuant tofair value option under SFAS No. 106159 for any of its financial assets and liabilities for which SFAS No. 158.159 allowed such an election to be made.
 
Statement of Financial Accounting Standards No. 157,Fair Value Measurements(“SFAS No. 157”) was issued in September 2006 to increase consistency and comparability in fair value measurements and to expand their disclosures. The new standard includes a definition of fair value as well as a framework for measuring fair value. The provisions of this standard apply to other accounting pronouncements that require or permit fair value measurements. The standardSFAS No. 157 does not require any new fair value measurements. SFAS No. 157 is effective forwith fiscal periodsyears beginning after November 15, 2007 and should be applied prospectively, except for certain financial instruments where it must be applied retrospectively as a cumulative-


58


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

effectcumulative-effect adjustment to the balance of opening retained earnings in the year of adoption. In November 2007, the FASB agreed to a one-year deferral of SFAS No. 157’s fair-value measurement requirements for nonfinancial assets and liabilities that are not required or permitted to be measured at fair value on a recurring basis. The Company is still evaluatingFASB also intends to clarify disclosure requirements about the fair-value measurements of pension plan assets by plan sponsors and will develop additional guidance on how SFAS No. 157 butapplies to measurements of liabilities. The Company does not currently anticipate that the adoption of this standard will have a material impact on its financial statements.
 
Staff Accounting Bulletin No. 108,Guidance for Quantifying Financial Statement Misstatements(“SAB No. 108”) was issued by the Securities and Exchange Commission (“SEC”) staff in September 2006. SAB 108 establishes a specific approach for the quantification of financial statement errors based on the effects of the error on each of the Company’s financial statements and the related financial statement disclosures. The provisions of SAB 108 are effective for the Company’s December 31, 2006 annual financial statements. The adoption of this bulletin did not have an impact on the Company’s financial statements.
Significant accounting policies of the Predecessor are discussed in Note 13.18.
 
2.  Emergence from Reorganization ProceedingsProceedings.
 
Summary.  As more fully discussed in Note 14, during19, from the past four years,first quarter of 2002 to June 30, 2006, the Company and 25 of its subsidiaries operated under chapter 11 of the United States Bankruptcy Code (the “Code”) under the supervision of the United States Bankruptcy Court for the District of Delaware (the “Bankruptcy Court”).
 
As also outlined in Note 14,19, Kaiser and its debtor subsidiaries which included all of the Company’s core fabricated products facilities and a 49% interest in Anglesey which owns a smelter in the United Kingdom, emerged from chapter 11 on Effective Date pursuant to the Plan. Four subsidiaries not related to the fabricated productsFabricated Products operations were liquidated in December 2005. Pursuant to the Plan, all material pre-petition debt, pension and postretirement medical obligations and asbestos and other tort liabilities, along with other pre-petition claims (which in total aggregated to approximately $4.4 billion in the June 30, 2006 consolidated financial statements) were addressed and resolved. Pursuant to the Plan, the equity interests of all of Kaiser’s pre-emergence stockholders were cancelled without consideration. The equity of the newly emerged Kaiser was issued and delivered to a third-party disbursing agent for distribution to claimholders pursuant to the Plan.
 
Impacts on the Opening Balance Sheet After Emergence.  As a result of the Company’s emergence from chapter 11, the Company applied “fresh start” accounting to its opening July 2006 consolidated financial statements as required bySOP 90-7. As such, the Company adjusted its stockholders’ equity to equal the reorganization value at the Effective Date. Items such as accumulated depreciation, accumulated deficit and accumulated other comprehensive income (loss) were reset to zero. The Company allocated the reorganization value to its individual assets and liabilities based on their estimated fair value. Items such as current liabilities, accounts receivable, and cash reflected values similar to those reported prior to emergence. Items such as inventory, property, plant and equipment, long-term assets and long-term liabilities were significantly adjusted from amounts previously reported. Because fresh start accounting was applied at emergence and because of the significance of liabilities subject to compromise that were relieved upon emergence, comparisons between the historical financial statements and the financial statements from and after emergence are difficult to make.


5976


 

 
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
The following shows the impacts of the Plan and the adoption of fresh start accounting on the opening balance sheet of the new reporting entity.
 
                                
       Adjusted
        Adjusted
 
   Plan
 Fresh Start
 Balance
    Plan
 Fresh Start
 Balance
 
 Historical Adjustments(a) Adjustments(b) Sheet  Historical Adjustments(a) Adjustments(b) Sheet 
ASSETS
ASSETS
ASSETS
Current assets:                                
Cash and cash equivalents $37.3  $(25.3) $  $12.0  $37.3  $(25.3) $  $12.0 
Receivables:                                
Trade, less allowance for doubtful receivables  114.1      .7   114.8   114.1      .7   114.8 
Other  5.7         5.7   5.7         5.7 
Inventories  123.1      48.9   172.0   123.1      48.9   172.0 
Prepaid expenses and other current assets  34.0   (.3)     33.7   34.0   (.3)     33.7 
                  
Total current assets  314.2   (25.6)  49.6   338.2   314.2   (25.6)  49.6   338.2 
Investments in and advances to unconsolidated affiliate  22.7   (.3)  (11.3)  11.1   22.7   (.3)  (11.3)  11.1 
Property, plant, and equipment — net  242.7   (4.1)  (98.9)  139.7   242.7   (4.1)  (98.9)  139.7 
Personal injury-related insurance recoveries receivable  963.3   (963.3)        963.3   (963.3)      
Intangible assets  11.4   (11.7)  12.6   12.3   11.4   (11.7)  12.6   12.3 
Net assets in respect of VEBAs     33.2(c)     33.2      33.2(c)     33.2 
Other assets  43.6   2.1   (.8)  44.9   43.6   2.1   (.8)  44.9 
                  
Total $1,597.9  $(969.7) $(48.8) $579.4  $1,597.9  $(969.7) $(48.8) $579.4 
                  
LIABILITIES AND STOCKHOLDERS’ EQUITY
LIABILITIES AND STOCKHOLDERS’ EQUITY
LIABILITIES AND STOCKHOLDERS’ EQUITY
Liabilities not subject to compromise —                                
Current liabilities:                                
Accounts payable $56.1  $(.5) $(1.8) $53.8  $56.1  $(.5) $(1.8) $53.8 
Accrued interest  1.1   (1.1)        1.1   (1.1)      
Accrued salaries, wages, and related expenses  37.0   (4.1)  .7   33.6   37.0   (4.1)  .7   33.6 
Other accrued liabilities  61.0   (1.8)     59.2   61.0   (1.8)     59.2 
Payable to affiliate  33.0         33.0   33.0         33.0 
Long-term debt — current portion  1.1   (1.1)        1.1   (1.1)      
Discontinued operations’ current liabilities  1.5         1.5   1.5         1.5 
                  
Total current liabilities  190.8   (8.6)  (1.1)  181.1   190.8   (8.6)  (1.1)  181.1 
Long-term liabilities  49.0   17.5   2.5   69.0   49.0   17.5   2.5   69.0 
Long-term debt  1.2   (1.2)        1.2   (1.2)      
Discontinued operations’ liabilities (liabilities subject to compromise)  73.5   (73.5)        73.5   (73.5)      
                  
  314.5   (65.8)  1.4   250.1   314.5   (65.8)  1.4   250.1 
Liabilities subject to compromise  4,388.0   (4,388.0)        4,388.0   (4,388.0)      
Minority interests  .7   (.7)        .7   (.7)      
Commitments and contingencies                
Stockholders’ equity:                
Commitments and contingencies Stockholders’ equity:                
Common stock  .8   .2(d)  (.8)  .2   .8   .2(d)  (.8)  .2 
Additional capital  538.0   480.2(d)  (538.0)  480.2   538.0   480.2(d)  (538.0)  480.2 
Common stock owned by Union VEBA subject to transfer restrictions     (151.1)(c)     (151.1)     (151.1)(c)     (151.1)
Accumulated deficit  (3,635.3)  3,155.5(e)  479.8(f)     (3,635.3)  3,155.5(e)  479.8(f)   
Accumulated other comprehensive income (loss)  (8.8)     8.8      (8.8)     8.8    
                  
Total stockholders’ equity (deficit)  (3,105.3)  3,484.8   (50.2)  329.3   (3,105.3)  3,484.8   (50.2)  329.3 
                  
Total $1,597.9  $(969.7) $(48.8) $579.4  $1,597.9  $(969.7) $(48.8) $579.4 
                  


6077


 

 
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
(a)Reflects impacts on the Effective Date of implementing the Plan, including the settlement of liabilities subject to compromise and related payments, distributions of cash and new shares of common stock and the cancellation of predecessor common stock (see Note 14)19). Includes the reclassification of approximately $21.0 from Liabilities subject to compromise to Long-term liabilities in respect of certain pension and benefit plans retained by the Company pending the outcome of the litigation with the Pension Benefit Guaranty Corporation (“PBGC”) as more fully discussed in Note 8.12.
 
(b)Reflects the adjustments to reflect “fresh start” accounting. These include the write up of Inventories (see Note 1)3) and Property, plant and equipment to their appraised values and the elimination of Accumulated deficit and Additional paid in capital. The fresh start adjustments for intangible assets and stockholders’ equity are based on a third party appraisal report.
In accordance with GAAP, the reorganization value is allocated to individual assets and liabilities by first allocating value to current assets, current liabilities, monetary and similar long-term items for which specific market values are determinable. The remainder is allocated to long-term assets such as property, plant and equipment, equity investments, identified intangibles and unidentified intangibles (e.g. goodwill). To the extent that there is insufficient value to allocate to long-term assets after first allocating to the current, monetary and similar items, such shortfall is first used to reduce unidentified intangibles to zero and then to proportionately reduce the amount allocated to property, plant and equipment, equity investments and identified intangibles based on the initial (pre-reorganization value allocation) assessed fair value. In allocating the reorganization value, the Company determined that the value of the long-term assets exceeded the amount of reorganization value available to be allocated to such items by approximately $187.2. Such excess value was allocated to Property, plant and equipment, Investment in unconsolidated affiliate and Identified intangibles in the following amounts based on initial fair value assessments determined by a third party appraisal:
 
             
  Appraised Value
  Allocation of
  Opening Balance
 
  Based on Third
  Reorganization
  Sheet Amount at
 
  Party Appraisal  Value Shortfall  July 1, 2006 
 
Property, plant and equipment $299.8  $(160.1) $139.7 
Investment in and advances to unconsolidated affiliate  24.0   (12.9)  11.1 
Identified intangibles  26.5   (14.2)  12.3 
In accordance with United States GAAP, the reorganization value is allocated to individual assets and liabilities by first allocating value to current assets, current liabilities, monetary and similar long-term items for which specific market values are determinable. The remainder is allocated to long-term assets such as property, plant and equipment, equity investments, identified intangibles and unidentified intangibles (e.g. goodwill). To the extent that there is insufficient value to allocate to long-term assets after first allocating to the current, monetary and similar items, such shortfall is first used to reduce unidentified intangibles to zero and then to proportionately reduce the amount allocated to property, plant and equipment, equity investments and identified intangibles based on the initial (pre-reorganization value allocation) assessed fair value. In allocating the reorganization value, the Company determined that the value of the long-term assets exceeded the amount of reorganization value available to be allocated to such items by approximately $187.2. Such excess value was allocated to Property, plant and equipment, Investment in unconsolidated affiliate and Identified intangibles in the following amounts based on initial fair value assessments determined by a third party appraisal:
             
  Appraised Value
 Allocation of
 Opening Balance
  Based on Third
 Reorganization
 Sheet Amount at
  Party Appraisal Value Shortfall July 1, 2006
 
Property, plant and equipment $299.8  $(160.1) $139.7 
Investment in and advances to unconsolidated affiliate $24.0  $(12.9) $11.1 
Identified intangibles $26.5  $(14.2) $12.3 
 
(c)As more fully discussed in Note 7,10, after discussions with the staff of the Securities and Exchange Commission, the Company concluded that, while the Company’s only obligations in respect of two VEBAs is an annual variable contribution obligation based primarily on earnings and capital spending, the Company should account for the VEBAs as defined benefit postretirement plans with a cap. Note 7 provides information regarding the opening balance sheet amounts in respect of the VEBAs and key assumptions used to derive such amounts.
 
(d)Reflects the issuance of new common stock to pre-petition creditors.
 
(e)Reflects gain extinguishment of obligations from implementation of the Plan.
 
(f)Reflects fresh start loss of $47.4 and elimination of retained deficit.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
 
3.  Inventory.
Inventories consist of the following:
         
  December 31,
  December 31,
 
  2007  2006 
 
Fabricated Products —        
Finished products $68.6  $61.1 
Work in process  76.9   72.8 
Raw materials  49.5   42.0 
Operating supplies and repairs and maintenance parts  12.5   12.1 
         
   207.5   188.0 
Commodities — Primary Aluminum  .1   .1 
         
  $207.6  $188.1 
         
As stated in Note 1, the Company determines cost for substantially all of its product inventories on a LIFO basis. All Predecessor LIFO layers were eliminated in connection with the application of fresh start accounting. The Company applies LIFO differently than the Predecessor did in that it views each quarter on a standalone year-to-date basis for computing LIFO; whereas the Predecessor recorded LIFO amounts with a view to the entire fiscal year which, with certain exceptions, tended to result in LIFO charges being recorded in the fourth quarter or the second half of the year. The Company recorded a net non-cash LIFO benefit of approximately $14.0 during the year ended December 31, 2007, and net non-cash LIFO charges of $3.3, $21.7 and $9.3 for the period from July 1, 2006 through December 31, 2006, the period from January 1, 2006 to July 1, 2006 and the year ended December 31, 2005, respectively. These amounts are primarily a result of changes in metal prices.
Pursuant to fresh start accounting, as more fully discussed in Note 2, all inventory amounts at the Effective Date were stated at fair market value. Raw materials and Operating supplies and repairs and maintenance parts were recorded at published market prices including any location premiums. Finished products and Work in process (“WIP”) were recorded at selling price less cost to sell, cost to complete and a reasonable apportionment of the profit margin associated with the selling and conversion efforts. As a result, as reported in Note 2, inventories were increased by approximately $48.9 at the Effective Date.
Given the recent strength in demand for many types of fabricated aluminum products and primary aluminum, the Company has a larger volume of raw materials, WIP and finished goods than is its long term historical average, and the price for such goods that was reflected in the opening inventory balance at the Effective Date, given the application of fresh start accounting, is higher than long term historical averages. As such, with the inevitable ebb and flow of business cycles, non-cash LIFO charges and potential lower of cost and market adjustments will result when inventory levels dropand/or margins compress. Such adjustments could be material to results in future periods.
4.  Investment In and Advances To Unconsolidated AffiliateAffiliate.
 
Summary financial information is provided below forThe Company has a 49% ownership interest in Anglesey, a 49.0% owned unconsolidated aluminum company, which owns an aluminum smelter at Holyhead, Wales. The Company accounts for its 49% ownership in Anglesey using the equity method. The Company’s equity in income before income taxes of Anglesey is treated as a reduction (increase) in Cost of products sold.sold gross of our share of United Kingdom corporation tax. The income tax effects of the Company’s equity in income are included in the Company’s income tax provision.
 
The nuclear plant that supplies power to Anglesey is currently slated for decommissioning in late 2010. For Anglesey to be able to operatecontinue its aluminum reduction operations past September 2009, when its current power contract expires, Anglesey will have to secure power at prices that make its aluminum reduction operation viable. No assurances can be provided that Anglesey will be successful in this regard. In addition, given the potential for future shutdown and related costs, Anglesey temporarily suspended dividends during the last half of 2006 and the


6179


 

 
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

secure
first half of 2007 while it studied future cash requirements. Based on a new or alternative power contract at prices that make its operation viable. No assurances canreview of cash anticipated to be provided that Anglesey will be successful in this regard. In addition, given the potentialavailable for future shutdowncash requirements, Anglesey removed the temporary suspension of dividends and related costs,paid dividends from Anglesey have been suspended while Anglesey studies future cash requirements.in both August and December of 2007. Dividends in respect of the Company’s ownership interests totaled $14.3 in 2007 resulting in a reduction of Investment in unconsolidated affiliate. Dividends over the past five years have fluctuated substantially depending on various operational and market factors. During the last five years, cash dividends received were as follows: 2007— $14.3, 2006 — $11.8, 2005 — $9.0, 2004 — $4.5 and 2003 — $4.3 and 2002 — $6.0.$4.3. No assurance can be given that Anglesey will not suspend dividends again in the future.
 
Summary of Anglesey’s Financial Position
 
                
 December 31,
 December 31,
  December 31,
 December 31,
 
 2006 2005  2007 2006 
Current assets(1) $111.7  $69.9  $160.0  $111.7 
Non-current assets (primarily property, plant, and equipment, net)  51.1   52.9   52.0   51.1 
          
Total assets $162.8  $122.8  $212.0  $162.8 
          
Current liabilities $62.5  $36.1  $81.1  $62.5 
Long-term liabilities  30.9   50.1   26.2   30.9 
Stockholders’ equity  69.4   36.6   104.7   69.4 
          
Total liabilities and stockholders’ equity $162.8  $122.8  $212.0  $162.8 
          
(1)Includes cash and cash equivalents of $85.2 and $39.0.
 
Summary of Anglesey’s Operations
 
                
     Predecessor 
                 
Year Ended December 31, 2006
 
 Year Ended December 31, 2006        July 1, 2006
 January 1, 2006
   
 July 1, 2006
          Year Ended
 through
 to
 Year Ended
 
 through
   January 1, 2006
      December 31, December 31,
 July 1,
 December 31, 
 December 31,
   to
 Year Ended December 31,  2007 2006 2006 2005 
 2006   July 1, 2006 2005 2004 
Net sales $198.1   $170.1  $266.2  $249.2  $408.7  $198.1  $170.1  $266.2 
Costs and expenses  (155.2)   (132.1)  (243.9)  (223.1)  (319.7)  (155.2)  (132.1)  (243.9)
Provision for income taxes  (12.2)   (11.2)  (6.7)  (7.4)  (26.0)  (12.2)  (11.2)  (6.7)
                    
Net income $30.7   $26.8  $15.6  $18.7  $63.0  $30.7  $26.8  $15.6 
                    
Company’s equity in income $18.3   $11.0  $4.8  $8.2 
Company’s equity in income(1) $33.4  $18.3  $11.0  $4.8 
                    
Dividends received $9.1   $2.7  $9.0  $4.5  $14.3  $9.1  $2.7  $9.0 
                    
 
The Company’s equity in income differs from the summary net income due to equity method accounting adjustments and applying US GAAP. At year-end 2005, Anglesey recorded a CARO liability of approximately $15.0 in its financial statements. The treatment applied by Anglesey was not consistent with the principles of SFAS No. 143 or FIN 47. Accordingly, the Company adjusted Anglesey’s recording of the CARO to comply with US GAAP treatment. The Company determined that application of US GAAP would have resulted in (a) a non-cash cumulative adjustment of $2.7 reducing
(1)The Company’s equity income differs from the summary net income due to equity method accounting adjustments and applying United States GAAP.
Since the Company’s investment retroactive to the beginningemergence from chapter 11 reorganization, total equity earnings from Anglesey have been $51.7, of 2005 and (b) a decreasewhich $23.4 of dividends has been distributed, leaving $28.3 in the Company’s share of Anglesey’sretained earnings totaling approximately $.1 for 2005 (representing additional depreciation, accretion and foreign exchange charges). If US GAAP principles had been applied to prior years, the pro forma effects would have been as follows: (a) the Company’s investment in Anglesey as of December 31, 20042007.
The Company and 2003 wouldAnglesey have been reduced by $.8 and $.8, respectively,interrelated operations. The Company is responsible for selling alumina to Anglesey in respect of its ownership percentage. During the additional CARO liability, and (b)first three quarters of 2007, such alumina is purchased at prices that were tied to primary aluminum prices under a contract that expired at the Company’s share of Anglesey’s earnings for 2004 would have been decreased by $.8 (in respectend of the incremental depreciation, accretion and foreign exchange). However, if these affects had been retroactively applied, the related Earnings (loss) per share amounts for 2004 would not have changed.
For purposes of the Company’s fair value estimates, it usedthird quarter in 2007. The Company secured a credit adjusted risk free rate of 7.5%.new contract to purchase alumina at comparable prices that expires in August 2009.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
The Company’s estimates and judgments that affect the probability weighted estimated future contingent cost amounts did not change during the year ended December 31, 2006. The following amounts have been reflected in the Company’s results for the year ended December 31, 2006: (i) incremental depreciation expense of $.2 and (ii) and incremental accretion of the estimated liability of $.4 (in Cost of products sold). The estimated fair value of the CARO at December 31, 2006 was $17.5.
The Company and Anglesey have interrelated operations. The Company is responsible for selling Anglesey alumina in respect of its ownership percentage. Such alumina is purchased at prices that are tied to primary aluminum prices under a contract that expires in 2007. Anglesey will have to secure a new contract to purchase alumina at comparable prices. No assurances can be given that Anglesey will be successful in this regard. The Company is responsible for purchasing primary aluminum from Anglesey primary aluminum in respect to its ownership percentage at prices tied to primary aluminum market prices.
 
Purchases from and sales to Anglesey were as follows:
 
                
                   July 1, 2006
 Predecessor 
 July 1, 2006
   Predecessor  Year Ended
 through
 January 1, 2006
 Year Ended
 
 through
   January 1, 2006
 Year Ended
 Year Ended
  December 31,
 December 31,
 to
 December 31,
 
 December 31,
   to
 December 31,
 December 31,
  2007 2006 July 1, 2006 2005 
 2006   July 1, 2006 2005 2004 
Purchases $95.0   $82.4  $150.4  $120.9  $199.3  $95.0  $82.4  $150.4 
Sales  24.4    24.9   35.1   23.7   50.2   24.4   24.9   35.1 
 
At December 31, 20062007 and 2005,2006, the receivables from Anglesey were $9.5 and $1.3, respectively, and none.payables to Anglesey were $18.6 and $16.2, respectively.
 
As a result of fresh start accounting, the Company decreased its investment in Anglesey at the Effective Date by $11.6 (see Note 2). The $11.6 difference between the Company’s share of Anglesey’s equity and the investment amount reflected in the Company’s balance sheet is being amortized (included in Cost of products sold) over the period from July 2006 to September 2009, the end of the current power contract. The non-cash amortization was approximately $3.6 and $1.8 for the six monthsyear ended December 31, 2006.2007 and 2006, respectively. At December 31, 2007, the remaining unamortized amount was $6.2.
During the year ended December 31, 2007, the Company recorded a $.3 charge for share-based equity compensation for employees of Anglesey who participate in the employee share savings plan of its parent (“Rio Tinto”). The $.3 has been recognized as a reduction in the equity in earnings of Anglesey for the year ended December 31, 2007. In accordance with Accounting Principles Board Opinion No. 18,The Equity Method of Accounting for Investments in Common Stock, this transaction has been accounted for as a capital transaction of Anglesey. As a result, the Company increased its Additional capital for the year ended December 31, 2007 by $.3 rather than adjust its Investment in and advances to unconsolidated affiliate.
5.  Conditional Asset Retirement Obligations
The Company has conditional asset retirement obligations (“CAROs”) at several of its fabricated products facilities. The vast majority of such CAROs consist of incremental costs that would be associated with the removal and disposal of asbestos (all of which is believed to be fully contained and encapsulated within walls, floors, ceilings or piping) at certain of the older plants if such plants were to undergo major renovation or be demolished. No plans currently exist for any such renovation or demolition of such facilities and the Company’s current assessment is that the most probable scenarios are that no such significant CARO would be triggered for 20 or more years, if at all. Nonetheless, the retroactive application of FASB Interpretation No. 47 (“FIN 47”),Accounting for Conditional Assets Retirement Obligations, an interpretation of FASB Statement No. 143(“SFAS No. 143”) resulted in the Company recognizing a Long-term liability of approximately $2.5 at December 31, 2005.
The Company’s estimates and judgments that affect the probability weighted estimated future contingent cost amounts did not change during the year ended December 31, 2007. However, there was a revision to the estimated timing for certain future contingent costs during the year ended December 31, 2007 that resulted in a $.1 charge to Net income. In addition, the Company’s results for the year ended December 31, 2007 and 2006, included an immaterial incremental amount of depreciation expense and an incremental accretion of the estimated liability of $.2 (recorded in Cost of products sold). The estimated fair value of the CARO at December 31, 2007 was $3.0.
Anglesey (see Note 4) also recorded CARO liabilities of approximately $15.0 in its financial statements as of December 31, 2005. During the first quarter of 2007, based on new surveyor’s report and new environmental related regulations enacted in Wales, Anglesey increased its CARO liability by approximately $9.0. The treatment applied by Anglesey was not consistent with the principles of SFAS No. 143 or FIN 47. Accordingly, the Company adjusted Anglesey’s recording of the CARO to comply with United States GAAP treatment. The Company adjusted its


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
4.NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
equity in earnings for Anglesey for the year ended December 31, 2007, the period from January 1, 2006 to July 1, 2006, from July 1, 2006 through December 31, 2006 and the year ended December 31, 2005 by $1.3, $.3, $.3 and $.1, respectively, to reflect the impact of applying United States GAAP with respect to the Anglesey CARO liability.
For purposes of the Company’s fair value estimates with respect to the CARO liabilities, a credit adjusted risk free rate of 7.5% was used.
6.  Property, Plant and Equipment
 
The major classes of property, plant, and equipment are as follows:
 
                
     Predecessor
  December 31,
 December 31,
 
 December 31,
   December 31,
  2007 2006 
 2006   2005 
Land and improvements $12.8   $7.7  $12.9  $12.8 
Buildings  18.6    62.4   25.2   18.6 
Machinery and equipment  92.3    460.4   168.7   92.3 
Construction in progress  51.9    25.0   33.0   51.9 
            
  175.6    555.5   239.8   175.6 
Accumulated depreciation  (5.3)   (332.1)  (17.1)  (5.3)
            
Property, plant, and equipment, net $170.3   $223.4  $222.7  $170.3 
            
 
Pursuant to fresh start accounting, as more fully discussed in Note 2, the Company adjusted its Property, plant and equipment to its fair value as adjusted for the allocation of the reorganization value and reset Accumulated depreciation to zero. The fair value of the vast majority of the Company’s Property, plant and equipment was based on an independent appraisal with only a small portion being based on management’s estimates. The fair value of the Property, plant and equipment at July 1, 2006 was estimated to be approximately $300.0. However, as a result of the allocation of the reorganization value, the value at July 1, 2006 was reduced to $139.7 (i.e. (i.e.the net results of the fresh start process, as reported in Note 2, was a net decrease in Property, plant and equipment of $103.0). The amount of depreciation to be recognized by the Company was initially lower than the amount historically recognized by the Predecessor.

Approximately $20.2 of the Construction in progress at December 31, 2007, relates to the Company’s Spokane, Washington facility (seeCommitments— Note 12).
For the year ended December 31, 2007, the period from July 1, 2006 through December 31, 2006, the period from January 1, 2006 to July 1, 2006 and the year ended December 31, 2005, the Company recorded depreciation expense of $11.8, $5.2, $9.7 and $19.6, respectively, relating to the Company’s operating facilities in its Fabricated Products segment.
7.  Supplemental Balance Sheet Information
Prepaid Expenses and Other Current Assets.  Prepaid expenses and other current assets were comprised of the following:
         
  December 31,
  December 31,
 
  2007  2006 
 
Current derivative assets (Note 13) $1.5  $29.8 
Current deferred tax assets  59.2    
Short term restricted cash  1.5   1.7 
Prepaid expenses  3.8   9.3 
         
Total $66.0  $40.8 
         


6382


 

 
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

depreciation to be recognized by
Other Assets.  Other assets were comprised of the Company will initially be lower than the amount historically recognized by the Predecessor.following:
         
  December 31,
  December 31,
 
  2007  2006 
 
Derivative assets (Note 13) $27.6  $13.4 
Restricted cash  14.4   23.5 
Other  1.1   4.0 
         
Total $43.1  $40.9 
         
 
Approximately $44.5Other Accrued Liabilities.  Other accrued liabilities were comprised of the Construction in progressfollowing:
         
  December 31,
  December 31,
 
  2007  2006 
 
Current derivative liabilities (Note 13) $6.6  $25.4 
Accrued income taxes, taxes payable and FIN 48 liabilities  2.2   9.8 
Accrued bank overdraft — see below  5.4   2.8 
Dividend payable  3.7    
Accrued annual VEBA contribution  8.8    
Other  9.9   9.6 
         
Total $36.6  $47.6 
         
The accrued bank overdraft balance at December 31, 2007 and 2006 relates torepresents uncleared cash disbursements.
Long-term Liabilities.  Long-term liabilities were comprised of the Company’s Spokane, Washington facility (seeCommitments — Note 8).following:
         
  December 31,
  December 31,
 
  2007  2006 
 
FIN 48 liabilities $26.5  $12.5 
Workers’ compensation accruals  17.2   17.4 
Environmental accruals  6.0   6.7 
Derivative liabilities (Note 13)  1.9   5.4 
Asset retirement obligations  3.0   2.9 
Other long term liabilities  2.4   13.4 
         
Total $57.0  $58.3 
         
 
5.8.  Secured Debt and Credit Facilities
 
Long-termSecured debt and credit facilities debt consisted of the following:
 
                
     Predecessor
  December 31,
 December 31,
 
 December 31,
   December 31,
  2007 2006 
 2006   2005 
Revolving Credit Facility $   $  $  $ 
Term Loan Facility  50.0          50.0 
Other borrowings (fixed rate)      2.3 
            
Total  50.0    2.3      50.0 
Less — Current portion      (1.1)      
            
Long-term debt $50.0   $1.2  $  $50.0 
            
 
On the Effective Date, the Company and certain subsidiaries of the Company entered into a new Senior Secured Revolving Credit Agreement with a group of lenders providing for a $200.0 revolving credit facility (the “Revolving


83


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
“Revolving Credit Facility”), of which up to a maximum of $60.0 may be utilized for letters of credit. Under the Revolving Credit Facility, the Company is able to borrow (or obtain letters of credit) from time to time in an aggregate amount equal to the lesser of a stated amount, initially $200.0 and a borrowing base comprised of eligible accounts receivable, eligible inventory and certain eligible machinery, equipment and real estate, reduced by certain reserves, all as specified in the Revolving Credit Facility. The Revolving Credit Facility has a five-year term and matures in July 2011, at which time all principal amounts outstanding thereunder will be due and payable. Borrowings under the Revolving Credit Facility bear interest at a rate equal to either a base prime rate or LIBOR, at the Company’s option, plus a specified variable percentage determined by reference to the then remaining borrowing availability under the Revolving Credit Facility. The Revolving Credit Facility may, subject to certain conditions and the agreement of lenders thereunder, be increased up to $275.0 at the request of the Company. During the fourth quarter of 2007, certain conditions were met and the Company and the lenders amended the Revolving Credit Facility, effective December 10, 2007, to increase the stated amount of the credit facility from $200.0 to $265.0.
Amounts owed under the Revolving Credit Facility may be accelerated upon the occurrence of various events of default set forth in the agreement, including, without limitation, the failure to make principal or interest payments when due, and breaches of covenants, representations and warranties. The Revolving Credit Facility is secured by a first priority lien on substantially all of the assets of the Company and certain of its U.S. operating subsidiaries that are also borrowers thereunder. The Revolving Credit Facility places restrictions on the ability of the Company and certain of its subsidiaries to, among other things, incur debt, create liens, make investments, pay dividends, sell assets, undertake transactions with affiliates and enter into unrelated lines of business. At December 31, 2007, the Company was in full compliance with all covenants related to the Revolving Credit Facility.
At December 31, 2007, there were no borrowings outstanding under the Revolving Credit Facility and there were approximately $14.1 of outstanding letters of credit.
 
Concurrent with the execution of the Revolving Credit Facility, the Company also entered into a Term Loan and Guaranty Agreement with a group of lenders (the “Term Loan Facility”). The Term Loan Facility providesprovided for a $50.0 term loan and iswas guaranteed by the Company and certain of its domestic operating subsidiaries. The Term Loan Facility was fully drawn on August 4, 2006. The Term Loan Facility hashad a five-year term and maturesexpiring in July 2011, at which time all principal amounts outstanding thereunder will bewould have been due and payable. Borrowings under the Term Loan Facility bearbore interest at a rate equal to either a premium over a base prime rate or LIBOR, at the Company’s option. AtOn December 31, 2006,13, 2007, the average interest rate applicable to borrowings underCompany repaid in full the outstanding balance of the Term Loan Facility was 9.62%.
Amounts owed under each of the Revolving Credit Facility and the Term Loan Facility may be accelerated uponrelated accrued interest. In connection with the occurrencerepayment, $1.5 of various events of default set forthrelated deferred financing costs were written off and included in each such agreement, including, without limitation, the failure to make principal or interest payments when due, and breaches of covenants, representations and warranties.
The Revolving Credit Facility is secured by a first priority lien on substantially all of the assets of the Company and certain of its U.S. operating subsidiaries that are also borrowers thereunder. The Term Loan Facility is secured by a second lien on substantially all of the assets of the Company and the Company’s U.S. operating subsidiaries that are the borrowers or guarantors thereof.


64


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

Both credit facilities place restrictions on the ability of the Company and certain of its subsidiaries to, among other things, incur debt, create liens, make investments, pay dividends, sell assets, undertake transactions with affiliates and enter into unrelated lines of business.
During July 2006, the Company borrowed and repaid $8.6 under the Revolving Credit Facility. At December 31, 2006, there were no borrowings outstanding under the Revolving Credit Facility, there were approximately $14.1 of outstanding letters of credit and there was $50.0 outstanding under the Term Loan Facility.
The debt and credit facilities of the Predecessor are discussed in Note 17.expense.
 
6.9.  Income Tax Matters
 
Tax Attributes.  Although the Company has substantialhad approximately $981 of tax attributes, including the NOL carry-forwards available at December 31, 2006 to offset the impact of future income taxes, the Company doesdid not meet the “more likely than not” criteria for recognition of such attributes primarily because the Company doesdid not have sufficient history of paying taxes. As such, the Company recorded a full valuation allowance against the amount of tax attributes available and no deferred tax asset was recognized. The benefit associated with any reduction of the valuation allowance iswas first utilized to reduce intangible assets with any excess being recorded as an adjustment to Stockholders’ equity rather than as a reduction of income tax expense. Therefore, despite the existence of such tax attributes,In order to assess whether a valuation allowance was still required at December 31, 2007, the Company expects to recordexecuted a full statutory tax provision inprocess for determining the need for a valuation allowance. The process included extensive review of both positive and negative evidence including the Company’s earnings history; existing contracts and backlog; future periodsearnings; adverse recent occurrences; carry forward periods; an assessment of the industry; loss contingencies; and therefore, the benefitimpact of any tax attributes realized will only affect future balance sheets and statementstiming differences. At the conclusion of cash flows. Ifthis process the Company ultimately determinesconcluded that it meetshad met the “more likely than not” criteria for recognition of its deferred tax assets and thus released the vast majority of the valuation allowance at December 31, 2007. In


84


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
accordance with fresh start accounting, the release of the valuation allowance was taken as an adjustment to Stockholders’ equity rather than through the income statement. The Company maintains a valuation allowance on deferred tax assets that did not meet the “more likely than not” recognition criteria and these assets are primarily state NOL carryforwards that the amountCompany believes will likely expire unused.
At December 31, 2007, the Company had $897.5 of net operating loss carryforwards and other deferred tax assets would be recorded on the balance sheet and would be recorded as an adjustment to Stockholders’ equity.
The Company is in the process of finalizing its calculations of the additional deductions, cancellation of indebtedness incomes and other impacts of the Plan and ongoing operations on anentity-by-entity basis to determine the tax attributes available. The Company expects to complete such work in mid 2007 in connection with the filing of its 2006 Federal income tax return. Our current estimate is that the Company will have net operating loss carryforwards in the $875 - $925 range that will becarry-forwards available to reduce future cash payments for income taxes in the United States (other thanStates. Of the $897.5 of NOL carryforwards, $1.0 relates to the excess tax benefits from employee restricted stock. Equity will be increased by $1.0 if and when such excess tax benefits are ultimately realized. Such NOL carryfowards expire periodically through 2027. The Company also had $90.1 of other tax attributes including $88.4 of gross alternative minimum tax — “AMT”(“AMT”) and that additional deductions for amounts capitalized into the tax basis of inventories (totaling an estimated $100-$125) will become available (likely over the next two years). Such net operating loss carryforwards expire periodically through 2026. Given the complexity of theentity-by-entity analysis, unique tax regulations regarding chapter 11 proceedings and other uncertainties, these estimates remain subject to revision and such revisions could be significant.
At December 31, 2006, the Company also had $31.0 of AMT credit carryforwards, which havecarry-forwards with an indefinite life, available to offset regular federal income tax requirements. The remainder is general business credits that will expire periodically through 2011.
 
Pursuant to the Plan, to preserve the net operating lossNOL carryforwards that may be available to the Company after emergence, on the Effective Date, the Company’s certificate of incorporation was amended and restated to, among other things, include certain restrictions on the transfer of Common Stockcommon stock and the Company and the Union VEBA, the Company’s largest stockholder, entered into a stock transfer restriction agreement.


65


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
Tax Provision.  Income (loss) before income taxes and minority interests by geographic area (excluding discontinued operations and cumulative effect of change in accounting principle) is as follows:
 
                                
   Predecessor      Predecessor 
 Year Ended December 31, 2006        July 1, 2006
     
 July 1, 2006
          Year Ended
 through
 January 1,
 Year Ended
 
 through
   January 1, 2006
      December 31,
 December 31,
 2006 to
 December 31,
 
 December 31,
   to
 Year Ended December 31,  2007 2006 July 1, 2006 2005 
 2006   July 1, 2006 2005 2004 
Domestic $27.0   $3,082.6  $(1,130.7) $(886.1) $127.9  $27.0  $3,082.6  $(1,130.7)
Foreign  22.9    60.5   20.8   24.2   54.5   22.9   60.5   20.8 
                    
Total $49.9   $3,143.1  $(1,109.9) $(861.9) $182.4  $49.9  $3,143.1  $(1,109.9)
                    
 
Income taxes are classified as either domestic or foreign, based on whether payment is made or due to the United States or a foreign country. Certain income classified as foreign is also subject to domestic income taxes.


85


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
 
The (provision) benefit for income taxes on income (loss) before income taxes and minority interests (excluding discontinued operations and cumulative effect of change in accounting principle) consists of:
 
                                
 Federal Foreign State Total  Federal Foreign State Total 
2007                
Current $  $(22.1) $(.4) $(22.5)
Deferred     (.5)     (.5)
Benefit applied to (increase)/decrease Additional capital/Other comprehensive income  (55.8)  3.9   (6.5)  (58.4)
         
Total $(55.8) $(18.7) $(6.9) $(81.4)
         
July 1, 2006 through December 31, 2006                                
Current $  $(9.4) $(.5) $(9.9) $  $(9.4) $(.5) $(9.9)
Benefit applied to reduce intangible assets and increase additional capital  (14.1)     (1.3)  (15.4)
Benefit applied to reduce intangible assets and increase Additional capital  (14.1)     (1.3)  (15.4)
Deferred     1.6      1.6      1.6      1.6 
                  
Total $(14.1) $(7.8) $(1.8) $(23.7) $(14.1) $(7.8) $(1.8) $(23.7)
                  
    
 Predecessor
  
January 1, 2006 to July 1, 2006 Predecessor                
  
Current $.9  $(7.9) $(.1) $(7.1) $.9  $(7.9) $(.1) $(7.1)
Deferred     .9      .9      .9      .9 
                  
Total $.9  $(7.0) $(.1) $(6.2) $.9  $(7.0) $(.1) $(6.2)
                  
2005                                
Current $  $(3.8) $.5  $(3.3) $  $(3.8) $.5  $(3.3)
Deferred     .5      .5      .5      .5 
                  
Total $  $(3.3) $.5  $(2.8) $  $(3.3) $.5  $(2.8)
                  
2004                
Current $  $(6.4) $  $(6.4)
Deferred     .2      .2 
         
Total $  $(6.2) $  $(6.2)
         


66


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

A reconciliation between the (provision) benefit for income taxes and the amount computed by applying the federal statutory income tax rate to income (loss) before income taxes and minority interests (excluding discontinued operations and cumulative effect of change in accounting principle) is as follows:
 
                                
   Predecessor      Predecessor 
 Year Ended December 31, 2006        July 1, 2006
 January 1,
   
 July 1, 2006
          Year Ended
 through
 2006
 Year Ended
 
 through
   January 1, 2006
      December 31,
 December 31,
 to July 1,
 December 31,
 
 December 31,
   to
 Year Ended December 31,  2007 2006 2006 2005 
 2006   July 1, 2006 2005 2004 
Amount of federal income tax benefit (expense) based on the statutory rate $(17.5)  $(1,100.1) $388.5  $301.7  $(63.8) $(17.5) $(1,100.1) $388.5 
Decrease (increase) in valuation allowances(1)      1,099.3   (379.8)  (304.7)        1,099.3   (379.8)
Percentage depletion            5.1 
Non-deductible Expense  (1.6)         
State income taxes, net of federal benefit  (1.2)            (4.5)  (1.2)      
Foreign income taxes  (4.7)   (.5)  3.9   (6.3)  (11.5)  (4.7)  (.5)  3.9 
Other  (.3)   (4.9)  (15.4)  (2.0)     (.3)  (4.9)  (15.4)
                    
Provision for income taxes $(23.7)  $(6.2) $(2.8) $(6.2) $(81.4) $(23.7) $(6.2) $(2.8)
                    


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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
(1)At December 31, 2007 the valuation allowance was $24.8 compared to $503.8 at December 31, 2006. The entire change in the valuation was recorded as an adjustment in Additional capital in accordance with fresh start accounting.
 
The table above reflects a full statutory U.S. tax provision despite the fact that the Company is only paying AMT in the U.S. in some years. SeeTax Attributesabove.
In connection with fresh start accounting, the Company recognized deferred tax liabilities of approximately $4.6. Such liabilities primarily relate to an excess of financial statement basis over the U.S. tax basis that is not expected to turn-around in the20-year U.S. net operating loss (“NOL”) carry-forward period.
 
Deferred Income Taxes.  Deferred income taxes reflect the net tax effects of temporary differences between the carrying amounts of assets and liabilities for financial reporting purposes and amounts used for income tax purposes. The components of the Company’s net deferred income tax assets (liabilities) are as follows:
 
                
   Predecessor  December 31,
 December 31,
 
 December 31,
   December 31,
  2007 2006 
 2006   2005 
Deferred income tax assets:         
Postretirement benefits other than pensions $   $398.9 
Loss and credit carryforwards(1)  442.4    348.0 
Deferred Income Tax Assets:        
Loss and credit carryforwards $398.1  $442.4 
Pension benefits  .7    170.5   3.3   .7 
Other liabilities  19.1    168.3 
Other assets  15.3   19.1 
Inventories and other  61.8    39.0   13.6   61.8 
Assigned intercompany claim for benefit of certain creditors      443.9 
Valuation allowances  (503.8)   (1,527.1)  (24.8)  (503.8)
            
Total deferred income tax assets — net  20.2    41.5   405.5   20.2 
            
Deferred income tax liabilities:                 
Property, plant, and equipment  (5.8)   (41.3)  (14.7)  (5.8)
VEBA  (16.0)      (50.8)  (16.0)
Other  (3.0)   (2.5)  (12.2)  (3.0)
            
Total deferred income tax liabilities  (24.8)   (43.8)  (77.7)  (24.8)
            
Net deferred income tax assets (liabilities)(2) $(4.6)  $(2.3)
Net deferred income tax assets (liabilities)(1)(2) $327.8  $(4.6)
            


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
(1)The above assumes thatOf the total net federal operating loss carryforwards are ultimately determined to be $924.1 which isdeferred income tax assets of $327.8, $59.2 was included in Prepaid expenses and other current assets and $268.6 was presented as Deferred tax assets, net on the Company’s current best estimate. However,Consolidated Balance Sheet as discussed above, the amount of NOLs is estimated to be between $875 and $925, and until the Company completes certain additional tax analyses, the Company’s estimates are subject to change.December 31, 2007.
(2)TheseDue to the full valuation allowance in 2006, the Company netted deferred incometax assets and deferred tax liabilities, areand recorded a net $4.6 of deferred tax liabilities which is included in Long-term liabilities on the Consolidated Balance SheetsSheet as of December 31, 2006 and 2005, respectively, in the caption entitled Long-term liabilities.2006.
 
In assessing the realizability of deferred tax assets, management considers whether it is “more likely than not” that some portion or all of the deferred tax assets will not be realized. The ultimate realization of deferred tax assets is dependent upon the generation of future taxable income during the periods in which those temporary differences become deductible. Management considers taxable income in carryback years, the scheduled reversal of deferred tax liabilities, tax planning strategies and projected future taxable income in making this assessment. As of December 31, 2006,2007, due to uncertainties surrounding the realization of some of the Company’s deferred tax assets including the cumulative federal and state net operating lossesNOLs sustained during the prior years and expiring tax benefits, the Company has a valuation allowance of $503.8$24.8 against its deferred tax assets. When recognized, the tax benefits relating to any reversal of the valuation allowance will be recorded as an adjustment of Stockholders’ equity rather than as a reduction of income tax expense. Valuation allowance adjustments related to post emergence events will flow through the tax provision.
 
Other.  The Company and its subsidiaries file income tax returns in the U.S.US federal jurisdiction and various states and foreign jurisdictions. The Company’s federal income tax return for the 2004 tax year is currently under examination by the Internal Revenue Service. The Company does not expect that the results of this examination will


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
have a material effect on its financial condition or results of operations. The Canada Revenue Agency audited and issued assessment notices for 1998 through 2001 for which Notices of Objection have been filed. The 2002 to 2004 tax years are currently under audit by the Canada Revenue Agency. The Company currently does not expect that the results of these examinations will have a material effect on its financial condition or results of operations. Certain past years are still subject to examination by taxing authorities. The last year examined by major jurisdiction is as follows: Canada- 1997; Stateauthorities and local- generally 1996. However,the use of NOLsNOL carry-forwards in future periods could trigger a review of attributes and other tax matters in years that are not otherwise subject to examination.
 
No U.S.US federal or state liability has been recorded for the undistributed earnings of the Company’s Canadian subsidiaries at December 31, 2006.2007. These undistributed earnings are considered to be indefinitely reinvested. Accordingly, no provision for U.S.US federal and state income taxes or foreign withholding taxes has been provided on such undistributed earnings. Determination of the potential amount of unrecognized deferred U.S.US income tax liability and foreign withholding taxes is not practicable because of the complexities associated with its hypothetical calculation.
 
In accordance with the requirements ofSOP 90-7, the Company adopted the provisions of FIN 48 on July 1, 2006. The Company was not required to recognize any additional liability forhas gross unrecognized tax benefits as a result of the implementation of FIN 48. From July 1, 2006 to$19.7 and $14.6 at December 31, 2007 and 2006, respectively. The change during the Company did not recognize anyyear ended December 31, 2007 was primarily due to currency fluctuations and $3.0 of additional liabilities for unrecognized tax benefits.
benefits that were offset by net operating losses. The Company recognizes interest accrued forand penalties related to these unrecognized tax benefits and penalties in the income tax provision. During the year ended December 31, 2007 and 2006, the Company recognized approximately $5.1, of which $1.6 was taken as an adjustment to additional capital, and $.5, respectively, in interest and penalties. TheIn 2007, the foreign currency impact on gross unrecognized tax benefits, interest and penalties resulted in a $3.8 currency translation adjustment that was recorded in Accumulated other comprehensive income, of which $2.7 related to gross unrecognized tax benefits and $1.1 related to accrued interest and penalties. Additionally, the Company had approximately $4.0$10.7 and $4.5 accrued at July 1, 2006 and December 31, 2007 and 2006, respectively, for interest and penalties. Additionally, deductions takenpenalties which were included in Long-term liabilities in the Company’sbalance sheet. Due to the potential for resolution of a Federal audit of the 2004 tax returns but not reflected inyear, it is reasonably possible that the Company’s financial statements were $14.6 at December 31, 2006. No material amounts were paid in respect of such deductions during 2006 or are expected to turn ingross unrecognized tax benefits balance may change within the next twelve months.months by $2.5. This will not have a material impact on the Company’s earnings.
 
IncomeA summary of activities with respect to the gross unrecognized tax matters ofbenefits for the Predecessor are discussed in Note 18.year ended December 31, 2007 is as follows:
     
Gross unrecognized tax benefits at December 31, 2006 $14.6 
Gross increases for tax positions of prior years  2.5 
Gross increases for tax positions of current years  .2 
Settlements  (.3)
Foreign currency translation  2.7 
     
Gross unrecognized tax benefits at December 31, 2007(1) $19.7 
     
 
7.  (1)Employee BenefitOf the $19.7, $15.8 is recorded as a FIN 48 liability on the balance sheet in Long term liabilities and Incentive Plans$3.9 is offset by net operating losses and indirect tax benefits. If and when the $19.7 ultimately is recognized, $15.8 will go through the Company’s income tax provision and thus affect the effective tax rate in future periods.
 
Equity Based Compensation.  UponIn connection with the sale of the Company’s emergence frominterests in and related to Queensland Alumina Limited (“QAL”), the Company made payments totaling approximately $8.5 for AMT in the United States (approximately $8.0 of federal AMT and approximately $.5 of state AMT). Such payments were made in the fourth quarter of 2005. Upon completion of the Company’s 2005 federal income tax return, the Company determined that approximately $1.0 of AMT was overpaid and was refundable. The Company applied for the refund in the 2005 federal income tax return filed in September 2006 and received the refund in October 2006. The Company believed that the remainder of the United States AMT amounts paid in respect of the sale of its QAL interests should, in accordance with the Intercompany Settlement Agreement entered into in connection with the Company’s chapter 11 the 2006 Equity and Performance Incentive Plan (which we refer to herein as the “Equity Incentive Plan”) became effective. Executive officers, other key employees and directors of the Company are eligible to participate in the Equity Incentive Plan.bankruptcy, be


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

The Equity Incentive Plan permits
reimbursed to the grantingCompany from the funds held by the liquidating trustee for the plan of awardsliquidation of two former subsidiaries of the Company (Kaiser Alumina Australia Corporation and Kaiser Finance Corporation). A claim for reimbursement of $7.2 was made in January 2007. In May 2007, the liquidating trust approved the claim and the Company received the $7.2 reimbursement, which amount was recorded as a benefit in Other operating benefits (charges), net in the formsecond quarter of options to purchase the Company’s Common Stock, stock appreciation rights, shares of non-vested and vested stock, restricted stock units, performance shares, performance units and other awards. The Equity Incentive Plan will expire on July 6, 2016. No grants will be made after that date, but all grants made on or prior to such date will continue in effect thereafter subject to the terms thereof and2007 (see Note 14).
Income tax matters of the Equity Incentive Plan. The Company’s Board of Directors may,Predecessor are discussed in its discretion, terminate the Equity Incentive Plan at any time. The termination of the Equity Incentive Plan will not affect the rights of participants or their successors under any awards outstanding and not exercised in full on the date of termination.
Subject to certain adjustments that may be required from time to time to prevent dilution or enlargement of the rights of participants under the Equity Incentive Plan, up to 2,222,222 shares of the Company’s Common Stock were reserved for issuance under the Equity Incentive Plan. During the period from July 1, 2006 through December 31, 2006, the following shares were issued to, or reserved for future issuance pursuant to restricted stock unit agreements.Note 22.
 
10.  • The Company issued 515,150 shares of non-vested Common Stock to executive officers and other key employees. Of the 515,150 shares issued, 480,904 shares are subject to a three year cliff vesting requirement that lapses on July 6, 2009. The remainder vest ratably over a three year period. The fair value of the shares issued, after assuming a 5% forfeiture rate of $20.7 is being amortized to expense over a three year period on a roughly ratable basis. Additionally, in November 2006, the Company granted 3,699 restricted stock units to certain of its employees to complete its emergence related compensation. The restricted stock units have the same rights as non-vested shares of Common Stock and the employee will receive one share of Common stock for each restricted stock unit upon the vesting of the restricted stock unit. The restricted stock units vest one third on the first anniversary of the grant date and one third on each of the second and third anniversaries of the date of emergence, July 6, 2006. The fair value of the non-vested shares and restricted stock units issued, after assuming a 5% forfeiture rate, of $.2 is being amortized to expense over the vesting period on a ratable basis.
• In early August 2006, the Company granted 6,237 non-vested shares of Common Stock to its non-employee directors. The shares vest in August 2007. The number of shares issued was based on the approximate $43.00 per share average closing price between July 18, 2006 and July 31, 2006. The fair value of the non-vested stock grant ($.3), based on the fair value of the shares at date of issuance, is being amortized to earnings on a ratable basis over the vesting period. An additional 4,273 shares of vested Common Stock were issued to non-employee directors electing to receive shares of Common Stock in lieu of all or a portion of their annual retainer fee. The fair value of the shares ($.2), based on the fair value of the shares at date of issuance, was recognized in earnings in the quarter ended September 30, 2006 as a period expense.Employee Benefits
 
At December 31, 2006, 1,692,863 shares of Common Stock remained available for issuance under the Equity Insurance Plan.
Cash and other Compensation.
• A short term incentive compensation plan for management payable in cash and which is based primarily on earnings, adjusted for certain safety and performance factors. Most of the Company’s locations also have similar programs for both hourly and salaried employees. During 2006, 2005 and 2004, the Company recorded charges of $7.9, $5.7 and $1.7, respectively, related to these plans. Of the total charges in 2006, 2005 and 2004, $2.9, $3.3 and $1.2, respectively, were included in Cost of products sold and $5.0, $2.4 and $.5 , respectively, were included in Selling, administrative, research and development and general.
• Certain employment agreements between the Company and members of management became effective. Additionally, other members of management continue to retain certain pre-emergence contractual arrangements. In particular, the terms of the severance and change in control agreements implemented as a part of


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

the key employee retention plan (the “KERP”) survive after the Effective Date for a period of one year and for a period ending two years following a change in control, respectively, in each case unless superseded by another agreement (see Note 19).

Pension and Similar Plans.  Pensions and similar plans include:
 
 • The Company will make monthlyMonthly contributions of one dollar per hour worked by each bargaining unit employee to the appropriate multi-employeemulti-employer pension plans sponsored by the United Steelworkers (“USW”)and International Association of Machinists and certain other unions in respectat six of sixour production facilities. This arrangementobligation came into existence in December 2006 for three locationsfour of our production facilities upon the termination of four Predecessor defined benefit plans (see Note 8).plans. The arrangement for the other threetwo locations came into existence during the first quarter of 2005. The Company currently estimates that contributions in this respectwill range from $1 to $3 per year.
 
 • A defined contribution 401(k) savings plan for hourly bargaining unit employees (which we refer to herein as the “Hourly DC Plan”) at five of the Company’s production facilities. The Company will beis required to make contributions to the Hourly DC Plansthis plan for active bargaining unit employees at these locations that will rangeproduction facilities ranging from eight hundred dollars$800 to twenty-four hundred dollars$2,400 per employee per year, depending on the employee’s age.ageand/or service. This arrangement came into existence in December 2004 for three locationstwo production facilities upon the termination of three Predecessor deferredone defined benefit plans (see Note 19).plan. The arrangement for the other twothree locations came into existence during December 2006. The Company currently estimates that contributions to such plans will range from $1 to $3 per year.
 
 • A defined benefit plan for our salaried employees at the Company’s facility in London, Ontario with annual contributions based on each salaried employee’s age and years of service. Also, a defined benefit pension plan for one inactive operation with three remaining former employees covered by that plan.
 
 • A defined contribution savings plan for salaried and non-bargaining unit hourly employees (which we refer to herein as the “Salaried DC Plan”) providing for a match of certain contributions made by employees plus a contribution of between 2% and 10% of their compensation depending on their age and years of service. All new hires after January 1, 2004 receive a fixed 2% contribution. The Company currently estimates that contributions to such plans will range from $1 to $3 per year.
 
 • The Company has aA non-qualified defined contribution plan (the “Restoration Plan”) for key employees who would otherwise suffer a loss of benefits under the Company’s defined contribution plan as a result of the limitations by the Internal Revenue Code.
 
Postretirement Medical Obligations.  As a part of the Company’s reorganization efforts, the Predecessor’s postretirement medical plan was terminated in 2004. Participants were given the option of COBRA coverage or participation in the applicable (Union or Salaried) VEBA. All past and future bargaining unit employees are covered by the Union VEBA. The Salaried VEBA covers all other retirees including employees who retired prior to the 2004 termination of the prior plan or who retire with the required age and service requirements so long as their employment commenced prior to February 2002. The benefits paid by the VEBAs are at the sole discretion of the respective VEBA trustees and are outside the Company’s control.
 
At emergence, the Salaried VEBA received rights to 1,940,100 shares of the Company’s newly issued Common Stock.common stock. However, prior to the Company’s emergence, the Salaried VEBA sold its rights to approximately 940,200 shares and received net proceeds of approximately $31. The remaining approximately 999,900 shares of the Company’s Common Stockcommon stock held by the Salaried VEBA at July 1, 2006 were unrestricted. The Salaried VEBA sold its remaining shares during the second half of 2006.
At emergence, the Union VEBA received rights to 11,439,900 shares of the Company’s newly issued Common Stock. However, prior to the Company’s emergence, the Union VEBA sold its rights to approximately 2,630,000 shares and received net proceeds of approximately $81. The Union VEBA is subject to an agreement that limits its ability to sell or otherwise transfer more than approximately 2,518,000 shares of the Company’s


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

Common Stock owned at
At emergence, the Union VEBA had rights to receive 11,439,900 common shares upon the Company’s emergence from chapter 11 bankruptcy. However, prior to the Company’s emergence, the Union VEBA sold its rights to approximately 2,630,000 shares and received net proceeds of approximately $81.
During the first quarter of 2007, 6,281,180 common shares were sold to the public by existing stockholders pursuant to a registered offering. The Company did not sell any shares in, and did not receive any proceeds from, the offering. The Union VEBA was one of the selling stockholders. Of the 3,337,235 shares sold by the Union VEBA in the offering, 819,280 common shares were unable to be sold without the Company’s approval under an agreement restricting the Union VEBA’s ability to sell or otherwise transfer its common shares. However, during the two years followingfirst quarter of 2007, the emergence date without certain approvalsUnion VEBA received approval from the Company to include such shares in the offering.
The 819,280 previously restricted shares were treated as a reduction of Stockholders’ equity (at the $24.02 per share reorganization value) in the December 31, 2006 balance sheet. As a result of the relief of the restrictions, during the first quarter of 2007: (i) the value of the 819,280 shares previously restricted was added to VEBA assets at the approximate $58.19 per share price realized by the Company (see Note 12).Union VEBA in the offering (totaling $47.7); (ii) approximately $19.7 of the December 31, 2006 reduction in Stockholders’ equity associated with the restricted shares (common shares owned by Union VEBA subject to restrictions) was reversed and (iii) the difference between the two amounts (approximately $23, net of income taxes of $5) was credited to Additional capital.
 
Going forward,During the fourth quarter of 2007, the Union VEBA sold an additional 627,200 shares upon the Board of Directors’ approval. The 627,200 shares sold resulted in (i) an increase of $45.1 in VEBA assets at an approximate $72.03 weighted average per share price realized by the Union VEBA, (ii) a reduction of $15.1 in common stock owned by Union VEBA (at the $24.02 per share reorganization value), and (iii) the difference between the two amounts (approximately $25.2, net of income taxes of $4.9) was credited to Additional capital. After the sale, the Union VEBA now owns approximately 23.5% of the outstanding common stock as of December 31, 2007.
As of the date of filing of this Report, the Company’s only obligation to the VEBAs is an annual variable cash contribution. The amount to be contributed to the VEBAs will beis 10% of the first $20.0 of annual cash flow (as defined; in general terms, the principal elements of cash flow are earnings before interest expense, provision for income taxes and depreciation and amortization less cash payments for, among other things, interest, income taxes and capital expenditures), plus 20% of annual cash flow, as defined, in excess of $20.0. Such annual payments willmay not exceed $20.0 and willare also be limited (with no carryover to future years) to the extent that the payments would cause the Company’s liquidity to be less than $50.0. Such amounts will beare determined on an annual basis and payable upon the earlier of (a) 120 days following the end of fiscal year, or within 15 days following the date on which the Company files its Annual Report onForm 10-K with the Securities and Exchange Commission (“SEC”) (or, if no later than March 31stsuch report is required to be filed, within 15 days of the following year.delivery of the independent auditor’s opinion of the Company’s annual financial statements). During the course of the reorganization process, $49.7 of contributions were made to the VEBAs, of which $12.7 iswas available to reduce post emergence payments that may become due pursuant to the annual variable cash requirement. Of this amount, $1.9 was utilized in 2006 and the remaining $10.8 was utilized in 2007. At December 31, 2007, the Company owed the VEBAs $8.8 million under this arrangement which has been recorded in Other accrued liabilities in the Company’s consolidated balance sheets and a corresponding increase in net assets in respect of the VEBAs.
 
For accounting purposes, after discussions with the staff of the Securities and Exchange Commission,SEC, the Company has concluded that the postretirement medical benefits to be paid by the VEBAs and the Company’s related annual variable contribution obligations should be treated as defined benefit postretirement planplans with the current VEBA assets and future variable contributions described above, and earnings thereon, operateoperating as a cap on the benefits to be paid. As such, while the Company’s only obligation to the VEBAs is to pay the annual variable contribution amount and has no control over the plan assets, the Company must account for net periodic postretirement benefit costs in accordance with Statement of Financial Accounting Standards No. 106, Employers’ Accounting for Postretirement Benefits other than Pensions(“SFAS No. 106”) and record any difference between the assets of each VEBA and its accumulated postretirement benefit obligation (“APBO”) in the Company’s financial statements. Such information will have to


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
must be obtained from the Salaried VEBA and Union VEBA on a periodic basis. In general, as more fully described below, given the significance of the assets currently available and expected to be available to the VEBAs in the future and the current level of benefits, the cap does not impact the computation of the APBO. However, should the benefit formulas being used by the VEBAs increaseand/or if the assets were to substantially decrease, it is possible that existing assets may be insufficient alone to fund such benefits and that the benefits to be paid in future periods could be reduced to the amount of annual variable contributions reasonably expected to be paid by the Company in those years. Any such limitations would also have to consider any remaining amount of excess pre-emergence VEBA contributions made.
 
Key assumptions made in computing the net obligation of each VEBA and in total at the Effective Date and December 31, 2007 and 2006 include:
 
With respect to VEBA assets:
 
 • The 6,291,9454,845,465 shares of the Company’s Common Stockcommon stock held by the Union VEBA that were not transferable have been excluded from assets used to compute the net asset or liability of the Union VEBA, and will continue to be excluded until the restrictions lapse. Such shares are being accounted for similar to “treasury stock” in the interim (see Notes 1 and 12)Note 1).
 
 • TheAt December 31, 2007, neither VEBA held any unrestricted shares of stock held by each VEBA were valued at emergence at the fair value of $43.68 per share.Company’s common stock. At December 31, 2006, the fair value of the unrestricted shares of common stock held by each VEBA was $55.98 per share.
 
 • At emergence,Based on the information received from the VEBAs at December 31, 2007 and 2006, both the Salaried and Union VEBA assets were invested in various managed proprietary funds.
• The Company assumed that eachthe Salaried VEBA would achieve a long term rate of return of approximately 5.5%5.50% and 5.50% on its assets. Atassets as of December 31, 2007 and 2006, therespectively. The Company assumed that eachthe Union VEBA would achieve a long term rate of return of approximately 5.5%5.50% and 5.50% on its assets.assets as of December 31, 2007 and 2006, respectively. The long-term rate of return assumption is based on the Company’s expectation of the investment strategies to be utilized by the VEBAs’ trustees.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 • The annual variable payment obligation is being treated as a funding/contribution policy and not counted as a VEBA asset.asset at December 31, 2007 for actuarial purposes. However, the amount owed under the funding obligation in relation to the results for the year ended December 31, 2007 has been accrued and is included within Other accrued liabilities and Net assets in respect of VEBAs.
 
With respect to VEBA obligations:
 
 • The APBO for each VEBA has been computed based on the level of benefits being provided by each VEBA at July 1, 2006 and December 31, 2006, which was the same at each period.2007 and 2006.
 
 • The present value at the Effective Dateof APBO for each VEBA was computed using a discount rate of return of 6.25%. The present value6.00% and 5.75% at December 31, 2007 and 2006, was computed using a discount rate of 5.75% .respectively.
 
 • Since the Salaried VEBA was paying a fixed annual amount to its constituents at both the Effective Date and December 31, 2007 and 2006, no future cost trend rate increase has been assumed in computing the APBO for the Salaried VEBA.
 
 • For the Union VEBA, which is currently paying certain prescription drug benefits, an initial cost trend rate of 12% has been assumed and the trend rate is assumed to decline to 5% by 2013 at both the Effective Date and December 31, 2007 and 2006. The trend rate used by the Company was based on information provided by the Union VEBA and industry data from the Company’s actuaries.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
 
The following recaps the net assets of each VEBA as of December 31, 20062007 and July 1, 2006 (such information is also included in the tables required under United States GAAP below which roll forward the assets and obligations):
 
                                                
 December 31, 2006 July 1, 2006  December 31, 2007 December 31, 2006 
 Union VEBA Salaried VEBA Total Union VEBA Salaried VEBA Total  Union VEBA Salaried VEBA Total Union VEBA Salaried VEBA Total 
APBO $(226.6) $(51.5) $(278.1) $(211.2) $(50.8) $(262.0) $(232.0) $(62.7) $(294.7) $(226.6) $(51.5) $(278.1)
Plan assets  241.4   77.4   318.8   213.3   81.9   295.2   353.6   76.0   429.6   241.4   77.4   318.8 
                          
Net asset $14.8  $25.9  $40.7  $2.1  $31.1  $33.2  $121.6  $13.3  $134.9  $14.8  $25.9  $40.7 
                          
 
The Company’s results of operations will includeincluded the following impacts associated with the VEBAs: (a) charges for service rendered by employees; (b) a charge for accretion of interest; (c) a benefit for the return on plan assets; and (d) amortization of net gains or losses on assets, prior service costs associated with plan amendments and actuarial differences. The VEBA-related amounts included in the results of operations are shown in the tables below.
 
Future payments of annual variable contributions will first be applied to reduce any individual VEBA obligations recorded in the Company’s balance sheet at that time. Any remaining amount of annual variable contributions in excess of recorded obligations will be recorded as a VEBA asset in the balance sheet. No accounting recognition has been accorded to the $12.7 of excess pre-emergence VEBA contributions at this time.
The Company does not anticipate any annual variable cash contribution payments will be required with respect to 2006, however, the Company has not yet determined how much, if any, of the excess contribution payments of $12.7 will be utilized to offset annual variable contributions that would otherwise have been due in respect of 2006.
Financial Data.
 
Assumptions —
The following recaps the key assumptions used and the amounts reflected in the Company’s financial statements with respect to the Successor’s and Predecessor’s pension plans and other postretirement benefit plans. In accordance with generally accepted accounting principles, impacts of the changes in the Company’s pension and other postretirement benefit plans discussed above have been reflected in such information.
 
The Company uses a December 31 measurement date for all of its plans.

Weighted-average assumptions used to determine benefit obligations as of December 31 and net periodic benefit cost (income) for the years ended December 31 are:
                         
  Pension Benefits(1)  Medical/Life Benefits(2) 
  2007  2006  2005  2007  2006  2005 
 
Benefit obligations assumptions:                        
Discount rate  5.60%  5.20%  5.50%  6.00%  5.75%   
Rate of compensation increase  3.75%  3.00%  3.00%         
Net periodic benefit cost assumptions:                        
Discount rate  5.20%  5.20%  5.75%  5.75%  6.25%   
Expected return on plan assets  6.00%  6.00%  8.50%  5.50%  5.50%   
Rate of compensation increase  3.00%  3.00%  3.00%         
(1)Pension Benefits for 2007 and 2006 primarily represent the defined benefit plan of the Canadian facility. Pension Benefits for 2005 primarily represent the Predecessor’s defined benefit plans that were terminated in December 2006 as more fully discussed above.
(2)Medical /Life Benefits percentages for 2007 and 2006 relate to the VEBAs.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
Weighted-average assumptions used to determine benefit obligations as of December 31 and net periodic benefit cost for the years ended December 31 are:
                         
  Pension Benefits(2)  Medical/Life Benefits(1) 
  2006  2005  2004  2006  2005  2004 
 
Benefit obligations assumptions:                        
Discount rate  5.20%   5.50%   5.75%   6.25%     5.75%
Rate of compensation increase  3.00%   3.00%   3.00%         4.00%
Net periodic benefit cost assumptions:                        
Discount rate  5.20%   5.75%   5.75%   6.25%     6.00%
Expected return on plan assets  6.00%   8.50%   8.50%   5.50%      
Rate of compensation increase  3.00%   3.00%   3.00%         4.00%
 
(1)Medical /Life Benefits percentages for 2006 relate to the VEBAs and for 2004 relate to the Predecessor. The Company’s obligations with respect to the Predecessor’s plans were fixed as of December 31, 2004.
(2)Pension Benefits for 2006 primarily represent the defined benefit plan of the Canadian facility. Pension Benefits for 2005 and 2004 primarily represent the Predecessor’s defined benefit plans that were terminated in December 2006 as more fully discussed above.
Benefit Obligations and Funded Status
 — The following table presents the benefit obligations and funded status of the Company’s pension and other postretirement benefit plans as of December 31, 20062007 and 2005,2006, and the corresponding amounts that are included in the Company’s Consolidated Balance Sheets.
 
                 
  Pension Benefits  Medical/Life Benefits 
  2006  2005  2006  2005 
 
Change in Benefit Obligation:                
Obligation at beginning of year $32.1  $27.2  $1,017.0  $1,042.0 
Service cost  1.1   1.2   .6    
Interest cost  1.6   1.6   7.9    
Curtailments, settlements and amendments — Predecessor plans  (28.2)  (.2)  (1,005.6)   
Actuarial (gain) loss  (1.9)  3.4   14.9    
Benefits paid — Predecessor plans  (.7)  (1.1)  (11.4)  (25.0)
Creation of VEBA        262.0    
Benefits paid by VEBA        (7.3)   
                 
Obligation at end of year  4.0   32.1   278.1   1,017.0 
                 
Change in Plan Assets:               
FMV of plan assets at beginning of year  21.5   14.2       
Actual return on assets  1.0   2.0   30.9    
Employer contributions(1)  1.8   6.4   306.6   25.0 
Assets for which contributions transferred to the PBGC  (20.0)         
Benefits paid(2)  (.7)  (1.1)  (18.7)  (25.0)
                 
FMV of plan assets at end of year  3.6   21.5   318.8    
                 


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

                 
  Pension Benefits  Medical/Life Benefits 
  2006  2005  2006  2005 
 
Obligation in excess of (less than) plan assets  .4   10.6   (40.7)  1,017.0 
Unrecognized net actuarial loss     (9.6)      
Unrecognized prior service costs     (1.1)      
Adjustment required to recognize minimum liability     8.9       
Estimated net liability to PBGC in respect of Terminated Plans     619.0       
Intangible asset and other     1.1       
                 
Accrued (prepaid) benefit liability $.4  $628.9  $(40.7) $1,017.0 
                 
                 
  Pension Benefits  Medical/Life Benefits 
  2007  2006  2007  2006 
 
Change in Benefit Obligation:                
Obligation at beginning of year $4.0  $32.1  $278.1  $1,017.0 
Foreign currency translation adjustment  .8          
Service cost  .2   1.1   1.4   .6 
Interest cost  .2   1.6   15.5   7.9 
Plan amendments relating to Salaried VEBA        9.2    
Curtailments, settlements and amendments — Predecessor plans     (28.2)     (1,005.6)
Actuarial (gain) loss     (1.9)  7.2   14.9 
Benefits paid — Predecessor plans     (.7)     (11.4)
Benefits paid — Successor plans  (.3)         
Creation of VEBA           262.0 
Reimbursement from Retiree Drug Subsidy(1)        3.3    
Benefits paid by VEBA        (20.0)  (7.3)
                 
Obligation at end of year  4.9   4.0   294.7   278.1 
                 
Change in Plan Assets:                
FMV of plan assets at beginning of year  3.6   21.5   318.8    
Foreign currency translation adjustment  .7          
Actual return on assets  .1   1.0   25.8   30.9 
Employer contributions(2)  .3   1.8   101.7   306.6 
Reimbursement from Retiree Drug Subsidy(1)        3.3    
Assets for which contributions transferred to the PBGC     (20.0)      
Benefits paid(3)  (.3)  (.7)  (20.0)  (18.7)
                 
FMV of plan assets at end of year  4.4   3.6   429.6   318.8 
                 
Accrued (prepaid) benefit liability(4) $.5  $.4  $(134.9) $(40.7)
                 

 
 
(1)In January 2005, the Department of Health and Human Services’ Centers for Medicare and Medicaid Services (CMS) released final regulations governing the Medicare prescription drug benefit and other key elements of the Medicare Modernization Act that went into effect January 1, 2006. The Union VEBA is eligible for the Retiree Drug Subsidy because the plan meets the definition of actuarial equivalence and therefore qualifies for federal subsidies equal to 28% of allowable drug costs. As a result, the Company has measured its obligations and costs to take into account this subsidy.
(2)Employer contributions to Medical/Life benefit plans in 2007 consist of $92.8 related to the release of transfer restrictions and subsequent sale of 1,446,480 shares of the Company’s common stock held by the Union VEBA plus $8.8 owed to the VEBAs, but unpaid, at December 31, 2007 in respect to the annual variable cash contribution which will be paid in the first quarter of 2008. Employer contributions to Medical/Life benefit plans in 2006 consist of $11.4 paid by the VEBAs before emergence and $295.2 of value associated with assets received by the VEBA at the Effective Date.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
(2)(3)Benefits paid by Medical/Life benefit plans in 2006 consist of $11.4 paid by the VEBAs prior to emergence and $7.3 paid by the VEBAs after the Effective Date.
(4)Accrued benefit liability for the defined benefit pension plan(s) at December 31, 2007 and 2006 were included in Long-term liabilities on the Consolidated Balance Sheet.
 
The accumulated benefit obligation for all defined benefit pension plans (other than the Terminated Plans) was $3.6$4.1 and $3.4$3.6 at December 31, 2007 and 2006, and 2005, respectively.
The projected benefit obligation, aggregate accumulated benefit obligation and fair value of plan assets for continuing pension plans with accumulated benefit obligations in excess of plan assets were $3.8, $3.4 and $3.1, respectively, as of December 31, 2005.
 
The amount of benefit/(loss)loss which is recognized in the balance sheet (in Accumulated other comprehensive income) associated with the Company’s defined benefit pension plansplan and the VEBAs that have not been recognized in earnings as of December 31, 2006 is $(.2)2007 were $.4 and $8.1,$1.9, respectively. The portion of the pension plan and VEBA amounts not recognized in earnings at December 31, 20062007 that is expected to be recognized in earnings in 20072008 is not material.$1.2.
 
Components of Net Periodic Benefit Cost (Income) 
The following table presents the components of net periodic benefit cost (income) for the years ended December 31, 2007, 2006 2005 and 2004:2005:
 
                                              
 Pension Benefits Medical/Life Benefits  Pension Benefits Medical/Life Benefits 
 2006 2005 2004 2006 2005 2004  2007 2006 2005 2007 2006 2005 
Service cost $1.1  $1.2  $4.7  $.6  $  $7.0  $.2  $1.1  $1.2  $1.4  $.6  $ 
Interest cost  1.6   1.6   30.8   7.9      58.9   .2   1.6   1.6   15.5   7.9    
Expected return on plan assets  (1.7)  (1.5)  (22.9)  (7.9)        (.2)  (1.7)  (1.5)  (19.5)  (7.9)   
Amortization of prior service cost     .1   2.6         (21.7)        .1          
Amortization of net loss  .3 �� .4   5.0         24.6      .3   .4          
                          
Net periodic benefit costs  1.3   1.8   20.2   .6      68.8   .2   1.3   1.8   (2.6)  .6    
Less discontinued operations reported separately        (7.8)        (10.2)
             
Defined benefit plans  1.3   1.8   12.4   .6      58.6 
Defined contribution plans  8.1   7.2               9.9   8.1   7.2          
                          
 $9.4  $9.0  $12.4  $.6  $  $58.6  $10.1  $9.4  $9.0  $(2.6) $.6  $ 
                          

The above table excludes pension plan curtailment and settlement costs of $.2 and $6.3 in 2007 and 2006, respectively, and pension plan curtailment and settlement credits of $.7 in 2005.
The periodic pension costs associated with the Terminated Plans were zero, $1.1 and $1.6 for the years ended December 31, 2007, 2006 and 2005.

74
94


 

 
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

The above table excludes pension plan curtailment and settlement costs of $6.3 and $142.4 in 2006 and 2004, respectively, and pension plan curtailment and settlement credits of $.7 in 2005. The above table also excludes a post retirement medical plan termination charge of approximately $312.5 in 2004.
The periodic pension costs associated with the Terminated Plans were $1.1, $1.6 and $19.0 for the years ended December 31, 2006, 2005 and 2004. The amount of net periodic medical benefit costs in 2004 related to continuing operations that related to the Fabricated products segment was $25.2 with the remaining amounts being related to the Corporate segment.
 
Components of Net Periodic Benefit Cost (Income) and Cash Flow and Charges.Charges —The following tables present the components of net periodic pension benefits cost for the years ended December 31, 2007, 2006 2005 and 2004:2005:
 
                
                     Predecessor 
   Predecessor    Year Ended December 31, 2006   
 Year Ended December 31, 2006        July 1, 2006
     
 July 1, 2006
        Year Ended
 through
 January 1, 2006
 Year Ended
 
 through
   January 1, 2006
 Year Ended
  December 31,
 December 31,
 to
 December 31,
 
 December 31,
   to
 December 31,  2007 2006 July 1, 2006 2005 
 2006   July 1, 2006 2005 2004 
VEBA:                                 
Service cost $.6   $  $  $  $1.4  $.6  $  $ 
Interest cost  7.9             15.5   7.9       
Expected return on plan assets  (7.9)            (19.5)  (7.9)      
                    
  .6             (2.6)  .6       
Defined benefit pension plans (including service costs of $.5, $.6, $1.2 and $4.7)  .5    .8   1.8   12.4 
Defined benefit pension plans (including service costs of $.2, $.5, $.6 and $1.2)  .2   .5   .8   1.8 
Defined contributions plans  4.0    4.1   7.2      9.9   4.0   4.1   7.2 
Retroactive impact of defined contribution plans adoption included in Other operating charges, net  .4       6.8         .4      6.8 
                    
 $5.5   $4.9  $15.8  $12.4  $7.5  $5.5  $4.9  $15.8 
                    
 
The following tables present the allocation of these charges:charges (income):
 
                  
      Predecessor 
  Year Ended December 31, 2006       
  July 1, 2006
           
  through
   January 1, 2006
  Year Ended
 
  December 31,
   to
  December 31 
  2006   July 1, 2006  2005  2004 
Fabricated products segment $4.9   $4.5  $8.7  $8.3 
Corporate segment  .2    .4   .3   4.1 
Other operating charges, net (Note 10)  .4       6.8    
                  
  $5.5   $4.9  $15.8  $12.4 
                  
                 
        Predecessor 
     Year Ended December 31, 2006    
     July 1, 2006
       
  Year Ended
  through
  January 1, 2006
  Year Ended
 
  December 31,
  December 31,
  to
  December 31,
 
  2007  2006  July 1, 2006  2005 
 
Fabricated Products segment $9.3  $4.9  $4.5  $8.7 
Corporate segment  (1.8)  .2   .4   .3 
Other operating charges, net (Note 14)     .4      6.8 
                 
  $7.5  $5.5  $4.9  $15.8 
                 
 
For all periods presented, the net periodic benefits relating to the VEBAs are included as a component of Selling, administrative, research and development and general expense within the Corporate segment and substantially all of the Fabricated productsProducts segment’s related charges are in Cost of products sold with the balance being in Selling, administrative, research and development and general expense.
 
TheAn amount related to the retroactive implementation of the remaining hourly DB Plans will be paid in the early part of 2007. The estimated amount to be paid related to the retroactive implementation of $.8 was accrued at December 31, 2006 in Accrued salaries, wages, and related expenses.expenses relating to the retroactive implementation of the remaining defined benefit plans. Of the $.8, $.4 was recorded in Cost of products sold and $.4 was recorded in Other operating charges, net (Note 10)14). The amount recorded in Other operating charges, net represents a one time payment. This amount was paid in 2007. The amount related to the retroactive implementation of the


75


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

Salaried DC Plan was paid in July 2005. In September 2005, the Company and the USW amended a prior agreement to provide, among other things, for the Company to contribute per employee amounts to the Steelworkers’ Pension Trust totaling approximately $.9. The amended agreement was approved by the Bankruptcy Court and such amount was recorded in the fourth quarter of 2005.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
 
The Successor also paid benefits applicable to the Predecessor (seeCash and other Compensationabove)in Note 11).
 
Employee benefit and incentive plans of the Predecessor are discussed in Note 19.23.
 
8.11.  Employee Incentive Plans
Equity Based Compensation.
General —Upon the Company’s emergence from chapter 11 bankruptcy, the 2006 Equity and Performance Incentive Plan (the “Equity Incentive Plan”) became effective. Officers and other key employees of the Company or one or more of its subsidiaries, as well as directors of the Company, are eligible to participate in the Equity Incentive Plan. The Equity Incentive Plan permits the granting of awards in the form of options to purchase common shares, stock appreciation rights, shares of non-vested and vested stock, restricted stock units, performance shares, performance units and other awards. The Equity Incentive Plan will expire on July 6, 2016. No grants will be made after that date, but all grants made on or prior to that date will continue in effect thereafter subject to the terms thereof and of the Equity Incentive Plan. The Company’s Board of Directors may, in its discretion, terminate the Equity Incentive Plan at any time. The termination of the Equity Incentive Plan will not affect the rights of participants or their successors under any awards outstanding and not exercised in full on the date of termination.
Subject to certain adjustments that may be required from time to time to prevent dilution or enlargement of the rights of participants under the Equity Incentive Plan, 2,222,222 common shares were reserved for issuance under the Equity Incentive Plan.
Compensation charges related to the Equity Incentive Plan for the year ended December 31, 2007 were $9.1, of which $8.9 related to vested and non-vested common shares and restricted stock units and $.2 related to stock options. Compensation charges related to the Equity Incentive Plan for the period from July 1, 2006 to December 31, 2006 were $4.0 all of which related to vested and non-vested common shares. The total charges for all periods were included in Selling, administrative, research and development and general expense.
At December 31, 2007, 1,604,197 common shares were available for additional awards under the Equity Incentive Plan.
Non-vested Common Shares and Restricted Stock Units —In June 2007, the Company granted 7,281non-vested common shares to its non-employee directors. The shares are subject to a one year vesting requirement that lapses on June 6, 2008. The fair value of the shares granted of $.5 is being amortized to expense over a one year period on a ratable basis. An additional 3,877 common shares were issued to non-employee directors electing to receive common shares in lieu of all or a portion of their annual retainer fee. The fair value of the shares of $.3, based on the fair value of the shares at date of issuance, was recognized in earnings in the year ended December 31, 2007 as a period expense.
In April 2007, the Company issued 54,381 non-vested common shares and granted 1,260 restricted stock units to executive officers and other key employees. The shares and the restricted stock units are subject to a three year vesting requirement that lapses on April 3, 2010. The fair value of the shares issued, after assuming a 5% forfeiture rate, is being amortized to expense over a three year period on a ratable basis. The restricted stock units have rights similar to the rights of non-vested common shares and the employee will receive one common share for each restricted stock unit upon the vesting of the restricted stock unit. The restricted stock units vest one third on the first anniversary of the grant date and one third on each of the second and third anniversaries of the date of issuance. The fair value of the restricted stock units issued, after assuming a 5% forfeiture rate is being amortized to expense over the vesting period on a ratable basis.
Upon emergence from chapter 11 reorganization, the Company issued 521,387 shares of non-vested common shares and 3,699 restricted stock units to directors, executive officers and other key employees. The weighted average grant date fair value for non-vested common shares and restricted stock units were $42.31 and $62.0, respectively. No non-vested common shares or restricted stock units vested during 2006. The non-vested common


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
shares and restricted stock units issued to executive officers and other key employees are subject to a three year vesting requirement that lapses on various dates in 2009. The non-vested common shares issued to directors were subject to a one year vesting requirement that lapsed on August 1, 2007. An additional 4,273 common shares were issued in 2006 to non-employee directors electing to receive common shares in lieu of all or a portion of their annual retainer fee. The fair value of the shares of $.2, based on the fair value of the shares at date of issuance, was recognized in earnings in the year ended December 31, 2006 as a period expense.
The fair value of the non-vested common shares and restricted stock units is determined based on the closing trading price of the common shares on the grant date. A summary of the activity with respect to non-vested common shares and restricted stock units for the year ended December 31, 2007 is as follows:
                 
  Non-Vested
  Restricted
 
  Common Shares  Stock Units 
     Weighted-
     Weighed-
 
     Average
     Average
 
     Grant-Date
     Grant-Date
 
  Shares  Fair Value  Units  Fair Value 
 
Non-vested shares and restricted stock units at January 1, 2007  521,387  $42.31   3,699  $62.00 
Granted  61,662   79.31   1,260   80.01 
Vested  (30,708)  43.09   (1,232)  62.00 
Forfeited  (3,270)  53.76       
                 
Non-vested shares and restricted stock units at December 31, 2007  549,071  $46.36   3,727  $68.09 
                 
Under the Equity Incentive Plan, the Company allows participants to elect to have the Company withhold common shares to satisfy minimum statutory tax withholding obligations arising on the vesting of non-vested shares and restricted stock units and stock options. When the Company withholds the shares, it is required to remit to the appropriate taxing authorities the fair value of the shares withheld. During the year ended December 31, 2007, 8,346 shares (which are included in vested shares in the above tables) were withheld upon the vesting of common shares. During the fourth quarter of 2007, the Board of Directors approved the cancellation of such shares and all future shares withheld as a result of vesting of non-vested shares and restricted stock units and the exercising of stock options. The fair value of the common shares withheld of $.7 has been recorded as a reduction to Additional capital in the year ended December 31, 2007.
As of December 31, 2007, there was $13.5 of unrecognized compensation cost related to non-vested common shares and restricted stock units. That cost is expected to be recognized over a weighted-average period of 1.6 years.
Stock Options —On April 3, 2007, the Company granted options to purchase 25,137 of its common shares to executive officers and other key employees with a contractual life of ten years.
The fair value of each of the Company’s stock option awards is estimated on the date of grant using a Black-Scholes option-pricing model that uses the assumptions noted in the table below. The fair value of the Company’s stock option awards, which are subject to graded vesting, is expensed on a straight line basis over the vesting period of the stock options. Due to the Company’s short trading history for its common shares since emergence from chapter 11 bankruptcy on July 6, 2006, expected volatility could not be reliably calculated based on the historical volatility of the common shares. As such, the Company has determined volatility for use in the Black-Sholes option-pricing model using the volatility of the stock of a number of similar public companies over a period equal to the expected option life of six years. The risk-free rate for periods within the contractual life of the stock option award is based on the yield curve of a zero-coupon US Treasury bond on the date the stock option is awarded. The Company uses historical data to estimate employee terminations and the simplified method to estimate the expected option life within the valuation model.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
The significant weighted average assumptions used in determining the grant date fair value of the option awards granted on April 3, 2007 were as follows:
Dividend yield%
Volatility rate45%
Risk-free interest rate4.59%
Expected option life (years)6.0
Prior to April 3, 2007, the Company had no outstanding options to purchase common shares. A summary of the Company’s stock option activity for the year ended December 31, 2007 is as follows:
                 
        Weighted-
    
     Weighted-
  Average
    
     Average
  Remaining
  Aggregate
 
  Number of
  Exercise
  Contractual
  Intrinsic
 
  Shares  Price  Life (In years)  Value 
           (In millions) 
 
Outstanding at January 1, 2007    $         
Grants  25,137   80.01         
Forfeited              
Exercise              
                 
Outstanding at December 31, 2007  25,137  $80.01   9.25  $ 
                 
Expected to vest at December 31, 2007 (assuming a 5% forfeiture rate)  23,880  $80.01   9.25  $ 
                 
Exercisable at December 31, 2007    $     $ 
                 
The weighted average fair value of the options granted during the year ended December 31, 2007 was $39.90. At December 31, 2007, there was $.7 of unrecognized compensation costs related to stock options. This cost is expected to be recognized over a weighted-average period of 2.3 years.
Cash and other Compensation.
• A short term incentive compensation plan for management, payable in cash, which is based primarily on earnings, adjusted for certain safety and performance factors. Most of the Company’s locations also have similar programs for both hourly and salaried employees. During 2007, 2006 and 2005, the Company recorded charges of $12.0, $7.9 and $5.7, respectively, related to these plans. Of the total charges in 2007, 2006 and 2005, $3.1, $2.9 and $3.3, respectively, were included in Cost of products sold and $8.9, $5.0 and $2.4, respectively, were included in Selling, administrative, research and development and general.
• Certain employment agreements between the Company and certain members of management remain effective. Additionally, other members of management continue to retain certain pre-emergence contractual arrangements. In particular, the terms of the change in control agreements survive after the Effective Date for a period ending two years following a change in control, unless superseded by another agreement (see Note 23). The terms of the severance agreements with certain members of management terminated in 2007.
12.  Commitments and Contingencies
 
Commitments.  The Company and its subsidiaries have a variety of financial commitments, including purchase agreements, forward foreign exchange and forward sales contracts (see Note 9)13), letters of credit and guarantees. TheyThe Company and its subsidiaries also have agreements to supply alumina to and to purchase aluminum from Anglesey (see Note 3)4). During the third quarterAs of 2005 and August 2006,December 31, 2007, orders were placed for certain equipmentand/or services intended to augment the heat treat and aerospace capabilities at the Company’s Trentwood facility in Spokane, Washington in respect of which the


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
Washington. The Company expects the total costs for such equipment and services to become obligated for costs likely to total in the range of $105.0.be approximately $139. Approximately $65.0$112.7 of such costs waswere incurred in 2005 and 2006.from inception of the Trentwood project through the end of 2007. The balance is expected to be incurred primarily induring 2008. As of December 31, 2007, orders were also placed for certain equipment and/or services relating to the $91 rod, bar and tube value stream investment. Approximately $7.3 was incurred from inception of the investment through the end of 2007. The balance is expected to be incurred during 2008 and 2009.
 
Minimum rental commitments under operating leases at December 31, 2006,2007, are as follows: years ending December 31, 2007 — $3.0; 2008 — $2.4;$3.8; 2009 — $2.1;$3.5; 2010 — $1.0;$2.0; 2011 — $.7;$.9 and 2012 and thereafter — $.1.$.5. Rental expenses, after excluding rental expenses of discontinued operations, were $5.0, $4.0 $3.6 and $3.1$3.6 for the years ended December 31, 2007, 2006 and 2005, and 2004, respectively. Rental expense of discontinued operations was $4.9 for the year ended December 31, 2004.
 
Environmental Contingencies.  The Company and its subsidiaries are subject to a number of environmental laws, and regulations, to fines or penalties assessed for alleged breaches of the environmental laws, and to claims and litigation based upon such laws and regulations.laws.
 
A substantial portion of the Company’s pre-emergence obligations, primarily in respect of non-owned locations, was resolved by the chapter 11 proceedings (see Note 21)24). The remaining environmental accruals are primarily related to potential solid waste disposal and soil and groundwater remediation matters. The following table presents the changes in such accruals, which are primarily included in Long-term liabilities, for the period from July 1, 2006 through December 31, 20062007 (see Note 2124 for a table that presents the changes in the environmental accruals for the period from January 1, 2006 to July 1, 2006 and the yearsyear ended December 31, 2005 and 2004)2005).
 
            
 July 1, 2006
    July 1, 2006
 
 through
  Year Ended
 through
 
 December 31,
  December 31,
 December 31,
 
 2006  2007 2006 
Balance at July 1, 2006 $10.4 
Beginning balance $8.4  $10.4 
Additional accruals  .7   1.1   .7 
Less expenditures  (2.7)  (1.8)  (2.7)
        
Balance at December 31, 2006 $8.4 
Ending balance $7.7  $8.4 
        
 
These environmental accruals represent the Company’s estimate of costs reasonably expected to be incurred based on presently enacted laws and regulations, currently available facts, existing technology, and the Company’s assessment of the likely remediation action to be taken.taken and are calculated on an undiscounted basis. In the ordinary course, the Company expects that these remediation actions will be taken over the next several years and estimates that expenditures to be charged to these environmental accruals will be approximately $1.7 in 2007, $1.7 in 2008, $1.1$1.8 in 2009, $2.9$.7 in 2010 and $1.0, $.8 in 2011 and $2.7 in 2012 and thereafter.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
As additional facts are developed and definitive remediation plans and necessary regulatory approvals for implementation of remediation are established or alternative technologies are developed, changes in these and other factors may result in actual costs exceeding the current environmental accruals. The Company believes that it is reasonably possible that costs associated with these environmental matters may exceed current accruals by amounts that could range, in the aggregate, up to an estimated $15.2.$15.5. As the resolution of these matters is subject to further regulatory review and approval, no specific assurance can be given as to when the factors upon which a substantial portion of this estimate is based can be expected to be resolved. However, the Company is currently working to resolve certain of these matters.
 
Other Environmental Matters.  The Company has been working with regulatory authorities and performing studies and remediation pursuant to several consent orders with the State of Washington relating to the historical use of oils containing PCBs at our Trentwood facility in Spokane, Washington before 1978. During April 2004, the Company was served with a subpoena for documents and has been notified by Federal authorities that they arewere investigating certain environmental compliance issues with respect to the Company’s Trentwood facility in Spokane, Washington. The Company undertook its own internal investigation of the matter through specially retained counsel to


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
ensure that it had all relevant facts regarding Trentwood’s compliance with applicable environmental laws. In early 2007, the Company received a letter from the regulatory authorities confirming that their investigation had been closed.
 
Resolution of Contingencies with respect to the PBGC.  As more fully described in Note 19,24, in response to the January 2004 Debtors’ motion to terminate or substantially modify substantially all of the Debtors’Company’s defined benefit pension plans, the Bankruptcy Court ruled that the Company had met the factual requirements for distress termination as to all of the plans at issue. The PBGC appealed the Bankruptcy Court’s ruling. However, as more fully discussed in Note 19,24, while the PBGC’s appeal was pending, the Company and the PBGC reached a settlement under which the PBGC agreed to assume the Terminated Plans (as defined below). The Bankruptcy Court approved this settlement in January 2005. The Company believed that subject to the Plan and the Liquidating Plans complying with the terms of the PBGC settlement, all issues in respect of such matters were resolved. However, despite the settlement with the PBGC, the intermediate appellate court proceeded to consider the PBGC’s earlier appeal and issued a ruling dated March 31, 2005 affirming the Bankruptcy Court’s rulings regarding distress termination of all such plans. In July 2005, the Company and the PBGC reached an agreement, which was approved by the Bankruptcy Court in September 2005, under which the PBGC agreement previously approved by the Bankruptcy Court was amended to permit the PBGC to further appeal the intermediate appellate court ruling. Under the terms of the amended PBGC agreement, if the PBGC were to prevail in the further appeal, all aspects of the previously approved PBGC agreement would remain the same. On the other hand, under the amended agreement, if the intermediate appellate court ruling was upheld on further appeal, the PBGC would be required to: (a) approve the distress termination of the remaining defined benefit pension plans; and (b) reduce the amount of the administrative claim to $11.0 (from $14.0). Under the amended agreement, both the Company and the PBGC agreed to take up no further appeals. Pending athe final resolution of this matter, the Company’s settlement with the PBGC remained in full force and effect. Upon consummation of the two separate plans of liquidation (collectively, the “Liquidating Plans”) in December 2005, the $11.0 minimum was paid to the PBGC.
 
In July 2006, the United States Third Circuit Court of Appeals affirmed the intermediate appellate court’s ruling upholding the Bankruptcy Court’s finding that the factual requirements for distress termination of all defined benefit plans had been met. Accordingly, four of the five remaining plans were terminated by the PBGC on December 29, 2006. These four pension plans, together with the pension plans terminated by the PBGC in 2004 and 2003 (see Note 19)23) are herein after collectively referred to as the “Terminated Plans”. The Terminated Plans were replaced with defined contribution plans as described in Note 7.10. As a result of the July 2006 ruling, the $3.0 of previously recorded administrative claim included in the Company’s opening balance sheet was credited to Other operating charges, net (see Note 10)14). The termination of the Terminated Plans in 2006 resulted in a non-cash benefit of approximately $4.2 (reflected in Other operating (benefits) charges, net — see Note 10)14).


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
Other Contingencies.  The Company and its subsidiaries are involved in various other claims, lawsuits, and other proceedings relating to a wide variety of matters related to past or present operations. While uncertainties are inherent in the final outcome of such matters and it is presently impossible to determine the actual costs that ultimately may be incurred, management currently believes that the resolution of such uncertainties and the incurrence of such costs should not have a material adverse effect on the Company’s consolidated financial position, results of operations, or liquidity.
 
Commitment and contingencies of the Predecessor are discussed in Note 21.24.
 
9.13.  Derivative Financial Instruments and Related Hedging Programs
 
In conducting its business, the Company uses various instruments, including forward contracts and options, to manage the risks arising from fluctuations in aluminum prices, energy prices and exchange rates. The Company has historically entered into derivative transactions from time to time to limit its exposure resulting from (1) its anticipated sales of primary aluminum and fabricated aluminum products, net of expected purchase costs for items that fluctuate with aluminum prices, (2) the energy price risk from fluctuating prices for natural gas used in its production process, and (3) foreign currency requirements with respect to its cash commitments with foreign


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
subsidiaries and affiliates. As the Company’s hedging activities are generally designed to lock-in a specified price or range of prices, realized gains or losses on the derivative contracts utilized in the hedging activities (excluding the impact ofmark-to-market fluctuations on those contracts discussed below) generally offset at least a portion of any losses or gains, respectively, on the transactions being hedged.
 
The Company’s share of primary aluminum production from Anglesey is approximately 150,000,000 pounds annually. Because the Company purchases alumina for Anglesey at prices linked to primary aluminum prices, only a portion of the Company’s net revenues associated with Anglesey are exposed to price risk. The Company estimates the net portion of its share of Anglesey production exposed to primary aluminum price risk to be approximately 100,000,000 pounds annually (before considering income tax effects).
 
As stated above, theThe Company’s pricing of fabricated aluminum products is generally intended to lock-in a conversion margin (representing the value added from the fabrication process(es)), and to pass metal price risk on to its customers. However, in certain instances the Company does enter into firm price arrangements. In such instances, the Company does have price risk on its anticipated primary aluminum purchase in respect of the customer’s order. Total fabricated products shipments during 2004 and 2005,the year ended December 31, 2007, the period from January 1, 2006 to July 1, 2006, and the period from July 1, 2006 through December 31, 2006 and the year ended December 31, 2005 that contained fixed price terms were (in millions of pounds) 119.0,239.1, 103.9, 96.0 and 155.0, 103.9 and 96.0, respectively.
 
During the last three years, the volume of fabricated products shipments with underlying primary aluminum price risk were at least as much as the Company’s net exposure to primary aluminum price risk at Anglesey. As such, the Company considers its access to Anglesey production overall to be a “natural” hedge against any fabricated products firm metal-price risk.risks. However, since the volume of fabricated products shipped under firm prices may not match up on amonth-to-month basis with expected Anglesey-related primary aluminum shipments and to the extent that firm price contracts from our Fabricated Products business unit exceed the Anglesey related primary aluminum shipments, the Company may use third party hedging instruments to eliminate any net remaining primary aluminum price exposure existing at any time.
 
At December 31, 2006,2007, the fabricated products business held contracts for the delivery of fabricated aluminum products that have the effect of creating price risk on anticipated purchases of primary aluminum forduring the period 2007 — 20112008 through 2012 totaling approximately (in millions of pounds): 2007: 149.0, 2008: 111.0, 2009: 83.0, 2010: 83.02008 — 161.4, 2009 — 88.5, 2010 — 86.5, 2011 — 77.5 and 2011: 77.0.2012 — 8.1.

The following table summarizes the Company’s material derivative positions at December 31, 2007:
             
     Notional
    
     Amount of
  Carrying/
 
     Contracts
  Market
 
Commodity
 Period  (mmlbs)  Value 
 
Aluminum —            
Option purchase contracts  1/11through 12/11   48.9  $12.7 
Fixed priced purchase contracts  1/08through 12/12   169.3  $9.6 
Fixed priced sales contracts  1/08through 12/09   68.6  $(1.0)
             
     Notional
    
     Amount of
  Carrying/
 
     Contracts
  Market
 
Foreign Currency
 Period  (mm)  Value 
 
Pounds Sterling —            
Fixed priced purchase contracts  11/08 through 12/08   £4.2  $(.2)
Euro Dollars —            
Fixed priced purchase contracts  1/08 through 7/09  9.3  $.1 


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
The following table summarizes the Company’s material derivative positions at December 31, 2006:
             
     Notional
    
     Amount of
  Carrying/
 
     Contracts
  Market
 
Commodity
 
Period
  (mmlbs)  Value 
 
Aluminum —            
Option purchase contracts  1/11 through12/11   48.9  $5.8 
Fixed priced purchase contracts  1/07 through12/12   104.4   6.1 
Fixed priced sales contracts  1/07 through12/09   58.7   (6.1)
             
     Notional
    
     Amount of
  Carrying/
 
     Contracts
  Market
 
Foreign Currency
 
Period
  (mm)  Value 
 
Pounds Sterling —            
Option sales contracts  1/07 through12/07   42.0  $ 
Fixed priced purchase contracts  1/07 through12/07   42.0   9.0 
Euro Dollars —            
Fixed priced purchase contracts  1/07 through 1/08   2.9   .1 
                        
   Notional
      Notional
   
   Amount of
 Carrying/
    Amount of
 Carrying/
 
   Contracts
 Market
    Contracts
 Market
 
Energy
 
Period
 (mmbtu) Value  Period (mmbtu) Value 
Natural gas —                        
Fixed priced purchase contracts(a)  1/07 through 3/08   1,440,000  $(2.4)  1/08 through 9/08   1,120,000  $(.6)
 
 
(a)As of December 31, 2006,2007, the Company’s exposure to increases in natural gas prices hashad been substantially limited for approximately 81%87% of the natural gas purchases for January 20072008 through March 2007 and2008, approximately 27%13% of the natural gas purchases for April 20072008 through June 20072008 and 14%approximately 1% of natural gas purchases for July 20072008 through September 2007.2008.
 
As more fully discussed in Note 1, the Company currently reflects changes in the market value of its derivative instruments in Net income (rather than deferring such gains/losses to the date of the underlying transactions to which the related hedges occur). Included in Net income (Cost of products sold) for the year ended December 31, 2007 were realized gains (losses) and unrealized gains (losses) of $(3.6) and $9.7, respectively. Included in Net income (Cost of product sold) for the period from January 1, 2006 to July 1, 2006 and for the period from July 1, 2006 through December 31, 2006 were realized gains (losses) of $1.6 and $(4.6), respectively, and unrealized gains of $6.1 and $9.0, respectively. Included in Net income (Cost of products sold) for the year ended December 31, 2005 were realized gains of $1.0 and unrealized losses of $4.1.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
10.14.  Other Operating Benefits (Charges),(Benefits) Charges, Net
 
The income (loss)(income) loss impact associated with other operating benefits (charges), net, after deducting other operating(benefits) charges, net, related to discontinued operations for 2004, was as follows:
 
                  
      Predecessor 
  Year Ended December 31, 2006       
  July 1, 2006
           
  through
   January 1, 2006
  Year Ended
 
  December 31,
   to
  December 31, 
  2006   July 1, 2006  2005  2004 
Pension benefit (charge) related to terminated pension plans — Corporate (Notes 7 and 19) $4.2   $  $  $(310.0)
Post emergence Chapter 11 — related items — Corporate (see below)  (4.5)          
Resolution of a “pre-emergence” contingency — Corporate (Note 8)  3.0           
Charges associated with retroactive portion of contributions to defined contribution plans upon termination of defined benefit plans (Note 7) —                 
Fabricated Products  (.4)      (6.3)   
Corporate         (.5)   
Charge related to settlement with United Steelworkers’ unfair labor practice allegations — Corporate (Note 21)            (175.0)
Settlement charge related to termination of post-retirement medical benefits plans — Corporate (see below)            (312.5)
Other  (.1)   (.9)  (1.2)  4.3 
                  
  $2.2   $(.9) $(8.0) $(793.2)
                  
                 
        Predecessor 
     Year Ended December 31, 2006    
     July 1,
  January 1,
    
     2006
  2006
    
  Year Ended
  through
  to
  Year Ended
 
  December 31,
  December 31,
  July 1,
  December 31,
 
  2007  2006  2006  2005 
 
Reimbursement of amounts paid in connection with sale of Company’s interests in and related to QAL-Corporate:                
AMT (Note 9) $(7.2) $  $  $ 
Professional fees  (1.1)         
Pension benefit related to terminated pension plans — Corporate (Notes 10 and 23)     (4.2)      
Resolution of a “pre-emergence” contingency — Corporate (Note 12)     (3.0)      
Pension Benefit Guaranty Corporation (“PBGC”) settlement — Corporate(1)  (1.3)         
Non-cash benefit resulting from settlement of a $5 claim by the purchaser of the Gramercy, Louisiana alumina refinery and Kaiser Jamaica Bauxite Company for payment of $.1 — Corporate  (4.9)         
Resolution of contingencies relating to sale of property prior to emergence — Corporate(2)  (1.6)         
Post emergence Chapter 11 — related items — Corporate(3)  2.6   4.5       
Charges associated with retroactive portion of contributions to defined contribution plans upon termination of defined benefit plans(4) (Note 10) — Fabricated Products     .4      6.3 
Corporate           .5 
Other  (.1)  .1   .9   1.2 
                 
  $(13.6) $(2.2) $.9  $8.0 
                 
 
The above table excludes other operating benefits (charges), net related to discontinued operations of $95.2 in 2004.
(1)The PBGC proceeds consist of a payment related to a settlement agreement entered into with the PBGC in connection with the Company’s chapter 11 reorganization (Note 12).
(2)During 2007, certain contingencies related to the sale of the Predecessor’s interest in a smelter in Tacoma, Washington were resolved with the buyer. As a result, approximately $1.6 of the sale proceeds which had been placed into escrow at the time of sale were released to the Company. At the Effective Date, no value had been ascribed to the funds in escrow as they were deemed to be contingent assets at that time.
(3)Post-emergencechapter 11-related items include primarily professional fees and expenses incurred after emergence which related directly to the Company’s reorganization and chapter 11 bankruptcy proceedings.
(4)Amount in 2006 represents a one time contribution related to the retroactive implementation of the hourly defined benefit plans. (Note 10)


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
Post-emergence Chapter 11-related items for 2006 include primarily professional fees and expenses incurred after emergence which related directly to the Company’s reorganization.NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
 
In 2004, in connection with the termination of the Company’s postretirement medical plans (see Note 7), the Company recorded a $312.5 non-cash charge, which amount was included in Other operating benefits (charges), net.
 
11.15.  Earnings Per Share
Basic and diluted earnings per share for the year ended December 31, 2007, the period from July 1, 2006 through December 31, 2006, the period from January 1, 2006 to July 1, 2006 and the year ended December 31, 2005 were calculated as follows:
                 
        Predecessor 
     Year Ended December 31, 2006    
  Year Ended
  July 1, 2006
  January 1, 2006
  Year Ended
 
  December 31,
  through
  through
  December 31,
 
  2007  December 31, 2006  July 1, 2006  2005 
 
Numerator:                
Net Income (Loss) from continuing operations $101.0  $26.2  $3,136.9  $(1,112.7)
Income from discontinued operations        4.3   363.7 
Cumulative effect of accounting adjustment           (4.7)
                 
Net income (Loss) $101.0  $26.2  $3,141.2  $(753.7)
                 
Denominator:                
Weighted average common shares outstanding  20,014   20,003   79,672   79,675 
Effect of dilutive securities:                
Non-vested common shares and restricted stock units  294   86       
                 
Weighted average common shares outstanding, assuming full dilution  20,308   20,089   79,672   79,675 
                 
Earnings per share — Basic:                
Net Income (Loss) from continuing operations $5.05  $1.31  $39.37  $(13.97)
Income from discontinued operations        .05   4.57 
Cumulative effect of accounting adjustment           (.06)
                 
Net income (Loss) $5.05  $1.31  $39.42  $(9.46)
                 
Earnings per share — Diluted:                
Net Income (Loss) from continuing operations $4.97  $1.30  $39.37  $(13.97)
Income from discontinued operations        .05   4.57 
Cumulative effect of accounting adjustment           (.06)
                 
Net income (Loss) $4.97  $1.30  $39.42  $(9.46)
                 
Options to purchase 25,137 common shares at an average exercise price of $80.01 were outstanding at December 31, 2007. 552,798 and 525,086 non-vested common shares and restricted stock units were outstanding at December 31, 2007 and 2006, respectively. Diluted income per share reflects the potential dilutive effect of options to purchase common shares and non-vested common shares and restricted stock units using the treasury stock method. Options to purchase 25,137 common shares for the year ended December 31, 2007 were excluded from the weighted average diluted shares computation because their inclusion would have been anti-dilutive. Additionally, for the year ended December 31, 2007 and the period from July 1, 2006 to December 31, 2006, 257,996, and


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
439,732 non-vested common shares and restricted stock units were excluded from the average share computation, respectively, because their inclusion would be anti-dilutive.
In June 2007, the Board of Directors initiated the payment of a regular quarterly cash dividend of $.18 per common share. In 2007 the Company paid a total of approximately $7.4, or $.36 per common share, in cash dividends under this program. Additionally, on December 11, 2007, the Company declared a third dividend of $3.7, or $.18 per common share, to stockholders of record at the close of business on January 25, 2008, which was paid on February 15, 2008, bringing the total dividends declared for 2007 to approximately $11.1 or $0.54 per common share.
16.  Segment and Geographical Area Information
 
The Company’s primary line of business is the production of fabricated aluminum products. In addition, the Company owns a 49% interest in Anglesey, which owns an aluminum smelter in Holyhead, Wales.
 
The Company’s continuing operations are organized and managed by product type and include two operating segments of the aluminum industry and the corporate segment. The aluminum industry segments include: Fabricated productsProducts and Primary aluminum.Aluminum. The Fabricated products groupProducts segment sells value-added products such as heat treat aluminum sheet and plate, extrusions and forgings which are used in a wide range of industrial applications, including for automotive, aerospace and general engineering end-use applications. The Primary aluminum business unitAluminum segment produces commodity grade products as well as value-added products such as ingot and


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

billet, for which the Company receives a premium over normal commodity market prices and conducts hedging activities in respect of itsthe Company’s exposure to primary aluminum price risk. The accounting policies of the segments are the same as those described in Note 1. Business unitSegment results are evaluated internally by management before any allocation of corporate overhead and without any charge for income taxes, interest expense or Other operating charges, net.
 
Financial information by operating segment, excluding discontinued operations, at and for the year ended December 31, 2007, 2006 2005 and 20042005 is as follows:
 
                
                     Predecessor 
   Predecessor    Year Ended December 31, 2006   
 Year Ended December 31, 2006        July 1, 2006
       
 July 1, 2006
   January 1, 2006
 Year Ended
  Year Ended
 through
   January 1, 2006
 Year Ended
 
 through
   to
 December 31,  December 31,
 December 31,
   to
 December 31,
 
 December 31, 2006   July 1, 2006 2005 2004  2007 2006   July 1, 2006 2005 
Net Sales:                                  
Fabricated Products $567.2   $590.9  $939.0  $809.3  $1,298.3  $567.2   $590.9  $939.0 
Primary Aluminum  100.3    98.9   150.7   133.1   206.2   100.3    98.9   150.7 
                      
 $667.5   $689.8  $1,089.7  $942.4  $1,504.5  $667.5   $689.8  $1,089.7 
                      
Equity in income of unconsolidated affiliate:                                  
Primary Aluminum $18.3   $11.0  $4.8  $8.5  $33.4  $18.3   $11.0  $4.8 
                      
Segment Operating Income (Loss):                                  
Fabricated Products(1) $60.8   $61.2  $87.2  $33.0  $169.0  $60.8   $61.2  $87.2 
Primary Aluminum  10.8    12.4   16.4   13.9   46.5   10.8    12.4   16.4 
Corporate and Other  (25.5)   (20.3)  (35.8)  (71.3)  (47.1)  (25.5)   (20.3)  (35.8)
Other Operating Benefits (Charges)
Net — Note 10
  2.2    (.9)  (8.0)  (793.2)
Other Operating Benefits (Charges), Net — Note 14  13.6   2.2    (.9)  (8.0)
                      
 $48.3   $52.4  $59.8  $(817.6) $182.0  $48.3   $52.4  $59.8 
                      
(1)Operating results for 2006, 2005 and 2004 include LIFO inventory charges of $25.0, $9.3 and $12.1, respectively.
                  
      Predecessor 
  Year Ended December 31, 2006       
  July 1, 2006
           
  through
   January 1, 2006
  Year Ended
 
  December 31,
   to
  December 31, 
  2006   July 1, 2006  2005  2004 
Depreciation and amortization(1)                 
Fabricated Products $5.2   $9.7  $19.6  $21.8 
Primary Aluminum            .2 
Corporate and Other  .3    .1   .3   .3 
                  
  $5.5   $9.8  $19.9  $22.3 
                  
Capital expenditures:(2)                 
Fabricated Products $29.7   $27.2  $30.6  $7.6 
Corporate and Other  .4    .9   .4    
                  
  $30.1   $28.1  $31.0  $7.6 
                  


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
(1)DepreciationOperating results for 2007 includes a LIFO inventory benefit of $14.0. Operating results for 2006 and amortization expense excludes depreciation2005 include LIFO inventory charges of $25.0 and amortization expense of discontinued operations of $13.1 in 2004.
(2)Capital expenditures excludes capital expenditures of discontinued operations of $3.5 in 2004.$9.3, respectively.
 
                        
     Predecessor      Predecessor 
 December 31,
   December 31,
    Year Ended December 31, 2006   
 2006   2005    July 1, 2006
       
Investments in and advances to unconsolidated affiliate:         
Primary Aluminum $18.6   $12.6 
        Year Ended
 through
   January 1, 2006
 Year Ended
 
Segment assets:         
 December 31,
 December 31,
   to
 December 31,
 
 2007 2006   July 1, 2006 2005 
Depreciation and amortization                 
Fabricated Products $434.4   $403.8  $11.8  $5.2   $9.7  $19.6 
Primary Aluminum  87.8    62.3              
Corporate and Other  133.2    1,072.8   .1   .3    .1   .3 
                  
 $655.4   $1,538.9  $11.9  $5.5   $9.8  $19.9 
                  
Capital expenditures, net of accounts payable:                 
Fabricated Products $61.7  $29.7   $27.2  $30.6 
Corporate and Other  .1   .3    .9   .4 
           
 $61.8  $30.0   $28.1  $31.0 
           
 
                  
      Predecessor 
  Year Ended December 31, 2006       
  July 1, 2006
           
  through
   January 1, 2006
  Year Ended
 
  December 31,
   to
  December 31, 
  2006   July 1, 2006  2005  2004 
Income taxes paid:(1)                 
Fabricated Products —                 
United States $   $.2  $  $ 
Canada  .7    1.0   3.4    
                  
  $.7   $1.2  $3.4  $—  
                  
         
  December 31,
  December 31,
 
  2007  2006 
 
Investments in and advances to unconsolidated affiliate:        
Primary Aluminum $41.3  $18.6 
         
Segment assets:        
Fabricated Products $486.3  $434.4 
Primary Aluminum  99.1   87.8 
Corporate and Other(1)  579.8   133.2 
         
  $1,165.2  $655.4 
         
(1)Corporate and Other includes all of the Company’s cash and cash equivalents, net assets in respect of VEBAs and net deferred income tax assets.
                  
         Predecessor 
     Year Ended December 31, 2006    
     July 1, 2006
        
  Year Ended
  through
   January 1, 2006
  Year Ended
 
  December 31,
  December 31,
   to
  December 31,
 
  2007  2006   July 1, 2006  2005 
Income taxes paid:(1)                 
Fabricated Products —                 
United States $.8  $   $.2  $ 
Canada  2.6   .7    1.0   3.4 
                  
  $3.4  $.7   $1.2  $3.4 
                  
 
 
(1)Income taxes paid excludes income tax paid by discontinued operations of $18.9 in 2005 and $10.7 in 2004.2005.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
Geographical information for net sales, based on country of origin, and long-lived assets follows:
 
                                
   Predecessor      Predecessor 
 Year Ended December 31, 2006        Year Ended December 31,   
 July 1, 2006
            July 1, 2006
       
 through
   January 1, 2006
 Year Ended
  Year Ended
 through
   January 1, 2006
 Year Ended
 
 December 31,
   to
 December 31,  December 31,
 December 31,
   to
 December 31,
 
 2006   July 1, 2006 2005 2004  2007 2006   July 1, 2006 2005 
Net sales to unaffiliated customers:                                  
Fabricated Products —                                  
United States $517.0   $532.8  $836.1  $705.7  $1,197.0  $517.0   $532.8  $836.1 
Canada  50.2    58.1   102.9   103.6   101.3   50.2    58.1   102.9 
                      
  567.2    590.9   939.0   809.3   1,298.3   567.2    590.9   939.0 
                      
Primary Aluminum —                                  
                 
United States         2.6                2.6 
United Kingdom  100.3    98.9   148.1   133.1   206.2   100.3    98.9   148.1 
                      
  100.3    98.9   150.7   133.1   206.2   100.3    98.9   150.7 
                      
 $667.5   $689.8  $1,089.7  $942.4  $1,504.5  $667.5   $689.8  $1,089.7 
                      
 
          
      Predecessor
 
  December 31,
   December 31,
 
  2006   2005 
Long-lived assets:(1)         
Fabricated Products —         
United States $155.6   $204.0 
Canada  10.6    17.6 
          
   166.2    221.6 
Primary Aluminum —         
United Kingdom  18.6    12.6 
Corporate and Other —         
United States  4.1    2.1 
          
  $188.9   $236.3 
          
         
  December 31,
  December 31,
 
  2007  2006 
 
Long-lived assets:(1)        
Fabricated Products —        
United States $208.3  $155.6 
Canada  10.3   10.6 
         
   218.6   166.2 
Primary Aluminum —        
United Kingdom  41.3   18.6 
Corporate and Other —        
United States  4.1   4.1 
         
  $264.0  $188.9 
         
 
 
(1)Long-lived assets include Property, plant, and equipment, net and Investments in and advances to unconsolidated affiliates.
 
The aggregate foreign currency gaintransaction gains (losses) included in determining net income was immaterial for the years ended December 31, 2007, 2006 2005 and 2004.2005. Sales to the Company’s largest fabricated products customer accounted for sales of approximately 18%15%, 19%,18% and 18%19% of total revenue in 2007, 2006 2005 and 2004.2005. The loss of the customer would have a material adverse effect on the Company taken as a whole. However, in the Company’s opinion, the relationship between the customer and the Company is good and the risk of loss of the customer is remote. Export sales were less than 10% of total revenue during the years ended December 31, 2007, 2006 2005 and 2004.2005.
12.  Subsequent Events
During the first quarter of 2007, 6,281,180 shares of the Company’s common stock were sold by existing stockholders pursuant to a registered offering. The Company did not sell any shares in, and did not receive any


83107


 

 
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

proceeds from, the offering. The Union VEBA was one of the selling stockholders and, after the offering, now owns approximately 26.7% of the Company’s outstanding shares of common stock. Approximately 819,280 of the shares sold by the Union VEBA were previously subject to an agreement with the Company that limited the Union VEBA’s ability to sell or otherwise transfer these shares. However, during the first quarter of 2007 the Union VEBA received approval from the Company to include such shares in the offering.
 
As more fully explained in Note 7, the 819,280 restricted shares were treated as a reduction of stockholders’ equity (at the $24.02 per share reorganization value) in the December 31, 2006 balance sheet similar to treasury stock. As a result of the relief of the restrictions, during the first quarter of 2007: (i) the 819,280 shares previously considered restricted will be added to VEBA assets at the approximate $58.19 per share realized by the Union VEBA (totaling $47.7); (ii) approximately $19.7 of the December 31, 2006 reduction in stockholders’ equity associated with the restricted shares will be removed and (iii) the difference between the two amounts (approximately $28 million) will increase stockholders’ equity.
17.  Supplemental cash flow information
 
                  
         Predecessor 
     Year Ended December 31,    
     July 1, 2006
        
  Year Ended
  through
   January 1, 2006
  Year Ended
 
  December 31,
  December 31,
   to
  December 31,
 
  2007  2006   July 1, 2006  2005 
Supplemental disclosure of cash flow information:                 
Interest paid, net of capitalized interest of $3.1, $1.6, $1.0 and $.6, respectively $3.1  $.2   $  $.7 
                  
Income taxes paid $3.4  $.7   $1.2  $22.3 
Less income taxes paid by discontinued operations            (18.9)
                  
  $3.4  $.7   $1.2  $3.4 
                  
Supplemental disclosure of non-cash transactions:                 
Removal of transfer restrictions on common stock owned by Union VEBA (Note 10) $92.8  $   $  $ 
                  
Dividend declared and unpaid $3.7  $   $  $ 
                  
Recognition of deferred income tax assets and liabilities due to release of valuation allowance through equity $343.0  $   $  $—  
                  
Also, during the first quarter of 2007, the Company settled the $5.0 claim by the purchaser of the former Gramercy facility and Kaiser Jamaica Bauxite Company for a payment of $.1. The settlement was subject to approval by the Bankruptcy Court which was received in February 2007. The settlement of this matter will result in the recognition of a non-recurring, non-cash benefit of approximately $4.8 during the first quarter of 2007.
 
PREDECESSOR
 
13.18.  Summary of Significant Accounting Policies
 
The accompanying consolidated financial statements of the Predecessor were prepared on a “going concern” basis in accordance withSOP 90-7, and do not include the impacts of the Plan including adjustments relating to recorded asset amounts, the resolution of liabilities subject to compromise, or the cancellation of the interests of the Company’s pre-emergence stockholders.
 
In most instances, but not all, the accounting policies of the Predecessor were the same or similar to those of the Successor. Where accounting policies differed or the Predecessor applied methodologies differently to its financial statement information than that which is used in preparing and presenting Successor financial statement information, discussion has been added to this Report in the appropriate section of the Successor notes.
 
14.19.  Reorganization Proceedings
 
Background.  KaiserThe Company and 25 of its subsidiaries filed separate voluntary petitions in the Bankruptcy Court for reorganization under chapter 11 of the Code; the Company and 16 of its subsidiaries (the “Original Debtors”) filed in the first quarter of 2002 and nine additional subsidiaries (the “Additional Debtors”) filed in the first quarter of 2003. The Company and its subsidiaries continued to manage their businesses in the ordinary course asdebtors-in-possession subject to the control and administration of the Bankruptcy Court. The Original Debtors and the Additional Debtors are collectively referred to herein as the “Debtors”. For purposes of this Report, the term “Filing Date” means with respect to any Debtor, the date on which such Debtor filed its chapter 11 proceeding.


108


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
 
The Original Debtors found it necessary to file the chapter 11 proceedings primarily because of liquidity and cash flow problems of the Company and its subsidiaries that arose in late 2001 and early 2002. The Company was facing significant near-term debt maturities at a time of unusually weak aluminum industry business conditions, depressed aluminum prices and a broad economic slowdown that was further exacerbated by the events of September 11, 2001. In addition, the Company had become increasingly burdened by asbestos litigation and growing legacy obligations for retiree medical and pension costs. The confluence of these factors created the prospect of continuing operating losses and negative cash flows, resulting in lower credit ratings and an inability to access the capital markets. The chapter 11 proceedings filed by the Additional Debtors were commenced, among other reasons, to protect the assets held by these Debtors against possible statutory liens that might have arisen and been enforced by the PBGC.


84


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
Reorganizing Debtors; Entities Containing the Fabricated Products and Certain Other Operations.  On February 6, 2006, the Bankruptcy Court entered an order (the “Confirmation Order”) confirming the Plan,Plan. On May 11, 2006, the District Court for the District of Delaware entered an order affirming the Confirmation Order and adopting the Bankruptcy Court’s findings of fact and conclusions of law regarding confirmation of the Plan. On July 6, 2006, the Plan became effective and was substantially consummated, whereupon the Company emerged from chapter 11.
 
Pursuant to the Plan, on the Effective Date, the pre-emergence ownership interests in the Company were cancelled without consideration and all material pre-petition claims against the Company and its remaining debtor subsidiaries, including claims in respect of debt, pension and postretirement medical obligations, and asbestos and other tort liabilities (totaling approximately $4.4 billion in the June 30, 2006 consolidated financial statements), were resolved as follows:
 
(a) Claims in Respect of Retiree Medical Obligations. Pursuant to settlements reached with representatives of hourly and salaried retirees:
 
 • an aggregate of 11,439,900 shares of the Company’s Common Stockcommon stock were delivered to the HourlyUnion VEBA trust and entities that prior to the Effective Date acquired from the Union VEBA rights to receive a portion of such shares (see Note 7)10);
 
 • an aggregate of 1,940,100 shares of Common Stockcommon stock were delivered to the Salaried Retiree VEBA trust and entities that prior to the Effective Date acquired from the Salaried Retiree VEBA rights to receive a portion of such shares (see Note 7)10); and
 
 • the Company became obligated to make certain contingent annual cash payments of up to $20.0 annually to the VEBAs that fluctuate based on earnings, adjusted for certain cash flow items (see Note 7)10).
 
(b) Priority Claims and Secured Claims. All pre-petition priority claims, pre-petition priority tax claims and pre-petition secured claims were paid in full in cash.
 
(c) Unsecured Claims. With respect to pre-petition unsecured claims (other than the personal injury claims specified below):
 
 • all pre-petition unsecured claims of the PBGC against the Company’s Canadian debtor affiliates were satisfied by the delivery of 2,160,000 shares of Common Stockcommon stock and $2.5 in cash; and
 
 • all pre-petition general unsecured claims against the Company and its remaining debtor subsidiaries, other than Canadian debtor subsidiaries, including claims of the PBGC and holders of public debt, were satisfied by the issuance of 4,460,000 shares of Common Stockcommon stock to a third-party disbursing agent, with such shares to be delivered to the holders of such claims in accordance with the terms of the Plan (to the extent that such claims do not constituteconstituting convenience claims that have been or will be satisfied with cash payments). Of such 4,460,000 shares of Common Stock, approximately 197,000common stock, less than 200,000 shares continue to be held by the third-party disbursing agent as a reserve pending resolution of


109


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
disputed claims; to the extent a holder of a disputed claim is not entitled to shares reserved in respect of such claim, such shares will be distributed to holders of allowed claims.
 
(d) Personal Injury Claims. Certain trusts (the “PI Trusts”) were formed to receive distributions from the Company, assume responsibility from the Company for personal injury liabilities (including those resulting from alleged pre-petition exposures to asbestos, silica and coal tar pitch volatiles and noise-induced hearing


85


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

loss), and to make payments in respect of such personal injury claims. The Company contributed to the PI Trusts:
 
 • the rights with respect to proceeds associated with personal injury-related insurance recoveries that were reflected on the Company’s financial statements at June 30, 2006 as a receivable having a value of $963.3 (see Note 21)24);
 
 • $13.0 in cash, less approximately $.3 advanced prior to the Effective Date, which was paid on the Effective Date;
 
 • the stock of a subsidiary whose primary assets was approximately 145 acres of real estate located in Louisiana and the rights as lessor under a lease agreement for such real property that produces modest rental income; and
 
 • 75% of a pre-petition general unsecured claim against one of the Company’s subsidiaries in the amount of $1.1 billion entitling certain of the PI Trusts to a share of the 4,460,000 shares of Common Stockcommon stock distributed to unsecured claimholders.
 
The PI Trusts assumed all liability and responsibility for the past, pending and future personal injury claims resulting from alleged pre-petition exposures to asbestos, silica and coal tar pitch volatile, and pending noise induced hearing loss personal injury claims. As of the Effective Date, injunctions were entered prohibiting any person from pursuing any claims against the Company or any of its affiliates in respect of such matters.
 
Cash payments on the Effective Date for priority and secured claims, payments to the PI Trusts, bank and professional fees totaled approximately $29.0 and were funded using existing cash resources.
 
Liquidating Debtors.  As previously disclosed in prior periods, the Company generated net cash proceeds of approximately $686.8 from the sale of its interests in and related to Queensland Alumina Limited (“QAL”)QAL and Alumina Partners of Jamaica (“Alpart”). The Company’s interests in and related to QAL and Alpart were owned by four of its debtor subsidiaries (the “Liquidating Subsidiaries”) that were subsidiary guarantors of one of the Company’s subsidiaries’ senior and senior subordinated notes. Throughout 2005, the proceeds were held in separate escrow accounts pending distribution to the creditors of the Liquidating Subsidiaries.
 
On December 20, 2005, the Bankruptcy Court entered an order confirming the two separate joint plans of liquidation (the “Liquidating Plans”) for the Liquidating Subsidiaries. On December 22, 2005, the Liquidating Plans became effective and all restricted cash and other assets held on behalf of or by the Liquidating Subsidiaries, consisting primarily of approximately $686.8 of net cash proceeds from the sale of interests in and related to QAL and Alpart, were transferred to a trustee for subsequent distribution to holders of claims against the Liquidating Subsidiaries in accordance with the terms of the Liquidating Plans. In connection with the Liquidating Plans, the Liquidating Subsidiaries were dissolved and their corporate existence was terminated.
 
When the Liquidating Plans became effective, substantially all amounts were to be paid to (or received by) the Company from/to the creditors of the Liquidating Subsidiaries pursuant to the Intercompany Settlement Agreement, (the “Intercompany Agreement”), other than certain payments of alternative minimum tax paid by the Company. The Company expects to receive any amountsreceived $7.2 that was ultimately determined to be due from two of the Liquidating Subsidiaries (Kaiser Alumina Australia Corporation — “KAAC” and Kaiser Finance Corporation — “KFC”) under the liquidating plan for KAAC and KFCLiquidating Plan (hereafter referred to as the “KAAC/KFC Plan”) during the first half of 2007 in connection with the completion of its 2005 tax return (see Note 6)9). The Intercompany Agreement also resolved substantially all pre- and post-petition intercompany claims among the Debtors.


110


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
 
The effectiveness of the Liquidating Plans and the dissolution of the Liquidating Subsidiaries did not resolve a dispute between the holders of senior notes and the holders of senior subordinated notes regarding their respective entitlement to certain of the proceeds from the sales by the Liquidating Subsidiaries of interests in QAL and Alpart (the “Senior Note-Sub Note Dispute”). On December 22, 2005, the Bankruptcy Court issued a decision in


86


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

connection with the Senior Note-Sub Note Dispute, finding (in favor of the senior notes) that the senior subordinated notes were contractually subordinate to the senior notes in regard to certain subsidiary guarantors (particularly the Liquidating Subsidiaries) and that certain parties were not due certain reimbursements. The Bankruptcy Court’s ruling was appealed and in January 2008, the District Court affirmed the Bankruptcy Court’s ruling. The District Court’s ruling has been appealed. The Company cannot predict, however, the ultimate resolution of the Senior Note-Sub Note Dispute on appeal, when any such resolution will occur, or what impact any such outcome will have on distributions to affected note holders under the Liquidating Plans. However, given the Company’s now completed emergence from the chapter 11, the Company does not have any continuing liability in respect of the Senior Note-Sub Note Dispute.
 
Classification of Liabilities as “Liabilities Not Subject to Compromise” Versus “Liabilities Subject to Compromise.”  Liabilities not subject to compromise include the following:
 
(1) liabilities incurred after the date each entity filed for reorganization (i.e.(i.e., its Filing Date);
 
(2) pre-Filing Date liabilities that were expected to be paid in full, including priority tax and employee claims and certain environmental liabilities; and
 
(3) pre-Filing Date liabilities that were approved for payment by the Bankruptcy Court and that were expected to be paid (in advance of a plan of reorganization) over the next twelve-month period in the ordinary course of business, including certain employee related items (salaries, vacation and medical benefits), claims subject to a currently existing collective bargaining agreements, and certain postretirement medical and other costs associated with retirees.
 
Liabilities subject to compromise refer to all other pre-Filing Date liabilities of the Debtors.
 
The amounts subject to compromise at June 30, 2006 and December 31, 2005 consisted of the following items:
         
  Predecessor
  Predecessor
 
  June 30,
  December 31,
 
  2006(1)  2005(1) 
 
Accrued postretirement medical obligation $1,005.6  $1,017.0 
Accrued asbestos and certain other personal injury liabilities (Note 21)  1,115.0   1,115.0 
Assigned intercompany claims for benefit of certain creditors  1,131.5   1,131.5 
Debt  847.6   847.6 
Accrued pension benefits  625.5   626.2 
Unfair labor practice settlement (Note 21)  175.0   175.0 
Accounts payable  31.6   29.8 
Accrued interest  44.7   44.7 
Accrued environmental liabilities (Note 21)  29.4   30.7 
Other accrued liabilities  36.7   37.2 
Proceeds from sale of commodity interests  (654.6)  (654.6)
         
  $4,388.0  $4,400.1 
         
(1)The above amounts exclude $73.5 at June 30, 2006 and $68.5 at December 31, 2005 of liabilities subject to compromise related to discontinued operations. Approximately $42.1 of the excluded amounts at June 30, 2006 and December 31, 2005 relate to a claim settled in the fourth quarter of 2005 (see Note 15). The balance of the amounts at June 30, 2006 and December 31, 2005 were primarily accounts payable.


87


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

Reorganization Items.  Reorganization items are expense or income items that were incurred or realized by the Company because it was in reorganization. These items include, but are not limited to, professional fees and similar types of expenses incurred directly related to the reorganization proceedings, loss accruals or gains or losses resulting from activities of the reorganization process, and interest earned on cash accumulated by the Debtors because they were not paying their pre-Filing Date liabilities. For the year ended December 31, 2006 2005 and 20042005, reorganization items were as follows:
 
            
                   Predecessor 
   Predecessor  Year Ended December 31, 2006   
 Year Ended December 31, 2006      July 1, 2006
     
 July 1, 2006
          through
 January 1, 2006
 Year Ended
 
 through
   January 1, 2006
      December 31,
 to
 December 31,
 
 December 31,
   to
 Year Ended December 31,  2006 July 1, 2006 2005 
 2006   July 1, 2006 2005 2004 
Gain on plan implementation and fresh start $   $(3,110.3) $  $  $  $(3,110.3) $ 
Professional fees      21.2   35.2   39.0      21.2   35.2 
Interest income      (1.4)  (2.1)  (.8)     (1.4)  (2.1)
Assigned intercompany claims for benefit of certain creditors         1,131.5            1,131.5 
Other      .2   (2.5)  .8      .2   (2.5)
                  
 $   $(3,090.3) $1,162.1  $39.0  $  $(3,090.3) $1,162.1 
                  
 
At June 30, 2006, approximately $15.0 of professional fees were accrued (included in Other accrued liabilities) pending Bankruptcy Court approvalThe Company continued to pay such amounts. Approximately $2.0 of the professional fees had not been paid as of December 31, 2006. It is anticipated thatincur legal and certain other costs related to the Company’s emergence from chapter 11 will continue for a period of time afterin 2007, the Effective Date and such costs when incurred, will beare included in Selling, administrative, research and development, and general expenses.Other operating charges (benefits). Additionally, certain professionals were


111


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
contractually due certain “success” fees due upon the Company’s emergence from chapter 11 and Bankruptcy Court approval. Approximately $5.0 of such amounts were borne by the Company and were recorded by the Predecessor in connection with emergence and fresh start accounting. The $5.0 was paid in January 2007.
 
Financial Information.  SOP 90-7 requires separate disclosure of Debtors and non-Debtors amounts. Substantially all of the financial information at December 31, 2005 and for the two years then ended included in the consolidated financial statements relates to the Debtors or non-Debtors discontinued operations. As a result, condensed combined balance sheet information of the non-Debtor subsidiaries included in the consolidated financial statements as of December 31, 2005 and condensed combined income statement and cash flows information of the non-Debtor subsidiaries for the two years then ended is not presented because such amounts were not significant.
15.20.  Discontinued Operations
 
As part of the Company’s plan to divest certain of its commodity assets, as more fully discussed in Note 13, the Company sold its interests in and related to Alpart,QAL in April 2005 for net cash proceeds totaling approximately $401.4. The buyer assumed the Company’s Gramercy, Louisiana alumina refinery (“Gramercy”), Kaiser Jamaica Bauxite Company (“KJBC”), Volta Aluminium Company Limited (“Valco”),obligations for approximately $60.0 of QAL debt and the Company’s Mead, Washington aluminum smelterobligation to pay its proportionate share (20%) of debt, operating expenses and certain related property (the “Mead Facility”)other costs of QAL. In connection with the sale, the Company also paid a termination fee of $11.0. After considering transaction costs (including the termination fee and a $7.7 deferred charge associated with aback-up bid fee), the transaction resulted in 2004 and QALa gain, net of estimated income tax of $7.9, of approximately $366.2. As described in April 2005. AllNote 19, a substantial majority of the foregoing commodity assets are collectively referredproceeds from the sale of the Company’s interests in and related to asQAL were held in escrow for the “Commodity Interests”. benefit of the creditors under the liquidating trust for the KAAC/KFC Plan until the KAAC/KFC Plan was confirmed by the Bankruptcy Court and became effective in December 2005.
In accordance with Statement of Financial Accounting Standards No. 144,Accounting for the Impairment or Disposal of Long-Lived Assets(“SFAS No. 144”), the assets, liabilities, operating results and gains from sale of the Commodity InterestsQAL have been reported as discontinued operations in the accompanying financial statements.


88


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

The following recaps key information in respect of the disposition of commodity interests.
• On April 1, 2005, the Company sold its interests in and related to QAL for net cash proceeds totaling approximately $401.4. The buyer also assumed the Company’s obligations for approximately $60.0 of QAL debt and the Company’s obligation to pay its proportionate share (20%) of debt, operating expenses and certain other costs of QAL. In connection with the sale, the Company also paid a termination fee of $11.0. After considering transaction costs (including the termination fee and a $7.7 deferred charge associated with aback-up bid fee), the transaction resulted in a gain, net of estimated income tax of $7.9, of approximately $366.2. As described in Note 14, a substantial majority of the proceeds from the sale of the Company’s interests in and related to QAL were held in escrow for the benefit of the creditors under the liquidating trust for the KAAC/KFC Plan until the KAAC/KFC Plan was confirmed by the Bankruptcy Court and became effective in December 2005.
• On July 1, 2004, with Bankruptcy Court approval, the Company completed the sale of its interests in and related to Alpart for $315.0. The transaction resulted in a pre-tax gain of approximately $101.6. Offsetting the cash proceeds were approximately $14.5 of payments made by the Company to fund the prepayment of the Company’s share of the Alpart-related debt and $3.3 of transaction-related costs. The balance of the proceeds were held in escrow primarily for the benefit of certain creditors as provided in the Alpart Jamaica Inc. (“AJI”) and Kaiser Jamaica Corporation (“KJC”), two of the Company’s subsidiaries, joint plan of liquidation (the “AJI/KJC Plan”). A net benefit of approximately $1.6 was recorded in December 2004 in respect of the Alpart-related purchase price adjustments. Such amounts were collected during the second quarter of 2005.
• In October 2004, with Bankruptcy Court approval, the Company sold its interests in and related to the Gramercy facility and KJBC. Net proceeds from the sale were approximately $23.0. The transaction was completed at an amount approximating its remaining book value (after a 2003 non-cash impairment charge of approximately $368.0). A substantial portion of the proceeds was used to satisfy transaction related costs and obligations.
• In October 2004, with Bankruptcy Court approval, the Company completed the sale of its interests in and related to Valco with the Government of Ghana (“GoG”). The Company collected $18.0 ($13.0 in October 2004 and $5.0 in December 2003), The Company funded certain end of service benefits of Valco employees (totaling approximately $9.8). As a result, at closing there was no material gain or loss on disposition. However, in the first quarter of 2004, the Company had recorded a non-cash impairment charge of $31.8 to reduce the carrying value of its interests in and related to Valco to the amount of the expected proceeds
• In June 2004, with Bankruptcy Court approval, the Company completed the sale of the Mead Facility for approximately $7.4 plus assumption of certain site-related liabilities. The sale resulted in net proceeds of approximately $6.2 and a pre-tax gain of approximately $23.4. The pre-tax gain includes the impact from the sale of certain non-operating land in the first quarter of 2004 that was adjacent to the Mead Facility. The pre-tax gain on the sale of this property had been deferred pending the finalization of the sale of the Mead Facility and transfer of the site-related liabilities. Proceeds from the sale of the Mead Facility totaling $4.0 were held in escrow as Restricted proceeds from sale of commodity interests until the value of the secured claim of the holders of the 7.6% solid waste disposal revenue bonds was determined by the Bankruptcy Court. The remaining obligations were ultimately resolved in connection with the Plan.
Under SFAS No. 144, only those assets, liabilities and operating results that are being sold or discontinued are treated as “discontinued operations”. In the case of the sale of Gramercy and the Mead Facility, the buyers did not assume such items as accrued workers compensation, pension or postretirement benefit obligations in respect of the former employees of these facilities. As discussed more fully in Note 14, these retained obligations were resolved in the context of the Plan.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
As previously disclosed during the fourth quarter of 2005, the official committee of unsecured creditors (the “UCC”) negotiated a settlement with a third party that had asserted an approximate $67.0 claim for damages against Kaiser Bauxite Company (“KBC”) for rejection of a bauxite supply agreement. Pursuant to the settlement, among other things, the Company agreed to (a) allow the third party an unsecured pre-petition claim in the amount of $42.1, (b) substantively consolidate KBC with certain of the other debtorsDebtors solely for the purpose of treating that claim, and any other pre-petition claim of KBC, under the Plan and (c) modify the Plan to implement the settlement. In consideration of the settlement, the third party, among other things, agreed to not object to the Plan. The settlement was approved by the Bankruptcy Court in January 2006 and the Company recorded a charge of $42.1 in the fourth quarter of 2005 in Discontinued operations and reflected an increase in Discontinued operations liabilities subject to compromise by the same amount.
 
The carrying amounts of the liabilities in respect of the Company’s interest in and related to the sold Commodity Interests as of December 31, 2005 are shown separately in the accompanying Consolidated Balance Sheets. Income statement information in respect of the Company’s interest in and related to the sold Commodity Interests for the years ended December 31, 2006, 2005 and 2004 are included in income from discontinued operations was as follows:
                  
      Predecessor 
  Year Ended December 31, 2006       
  July 1, 2006
           
  through
   January 1, 2006
       
  December 31,
   to
  Year Ended December 31, 
  2006   July 1, 2006  2005  2004 
Net sales $   $  $42.9  $546.2 
Operating income (loss)      (3.2)  (20.0)  (6.2)
Gain on sale of commodity interests         366.2   126.6 
Income before income taxes and minority interests      4.3   364.1   122.5 
Net income      4.3   363.7   121.3 
During the second quarter of 2006, the Company recorded a $5.0 charge as a result of an agreement between the Company and the Bonneville Power Administration (“BPA”) related to a rejected electric power contract (see Note 21)24). This amount is included in Discontinued operations for the period from January 1, 2006 to July 1, 2006.
 
During the first quarter of 2006, the Company received a $7.5 payment from an insurer in settlement of certain residual claims the Company had in respect of a 2000 incident at its Gramercy, Louisiana alumina refinery (which was sold in 2004). This amount is included in Discontinued operations for the period from January 1, 2006 to July 1, 2006.
 
Operating activity during the year ended December 31, 2005 consisted almost exclusively of the Company’s interests in and related to QAL, which waswere sold in April 2005, and related hedging activity. Operating activities during the year ended December 31, 2004 consisted almost exclusively of the Company’s investments in and related to QAL and Alpart, which was sold in July 2004, and related hedging activity. Operating activities in 2004 to a lesser degree included the Company’s investments in and related to Gramercy and the Mead facility.
 
16.  Property, Plant and Equipment
In the ordinary course of business, the Company sold non-operating real estate and certain miscellaneous equipment for total proceeds of approximately $1.9. These transactions resulted in pre-tax gains of $1.8 (included in Other income (expense) — see Note 1). Also, see Note 15 for a recap of the disposition of Commodity Interests during 2005 and 2004.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

17.21.  Debt and Credit Facilities
 
On February 1, 2006, and again on May 11, 2006, the Bankruptcy Court approved amendments to the Company’s Secured Super-PriorityDebtor-In-Possession Revolving Credit and Guaranty Agreement (the “DIP Facility”) extending its expiration date ultimately to the earlier of the Company’s emergence from chapter 11 or August 31, 2006. The DIP Facility terminated on the Effective Date.
 
Under the DIP Facility, which provided for a secured, revolving line of credit, the Company and certain of its subsidiaries were able to borrow amounts by means of revolving credit advances and to have issued letters of credit (up


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
(up to $60.0) in an aggregate amount equal to the lesser of $200.0 or a borrowing base comprised of eligible accounts receivable, eligible inventory and certain eligible machinery, equipment and real estate, reduced by certain reserves, as defined in the DIP Facility agreement. At June 30, 2006, there were no outstanding borrowings under the DIP Facility and there were outstanding letters of credit of approximately $17.7 (which on the Effective Date were converted to outstanding letters of credit under the Revolving Credit Facility).
 
The DIP Facility, which was implemented during the first quarter of 2005, replaced a post-petition credit facility (the “Replaced Facility”) that the Company and one of its subsidiaries entered into on February 12, 2002. The Replaced Facility was amended a number of times during its term as a result of, among other things, reorganization transactions, including disposition of the Company’s Commodity Interests.interests in its commodity subsidiaries.
 
During the first quarter of 2005, the Company deposited cash of $13.3 as collateral for the Replaced Facility’s letters of credit and deposited approximately $1.7 of collateral with the Replaced Facility’s lenders until certain other banking arrangements were terminated. As of June 30, 2006, all of the collateral for the Replaced Facility’s letters of credit and the collateral for certain other certain banking arrangements (of which $1.5 was received during 2006) had been refunded to the Company.
 
18.22.  Income Tax Matters
 
For the six months ended June 30, 2006, the income tax provision for continuing operations included a foreign income tax provision of approximately $7.0. The income tax provision for continuing operations related primarily to foreign income taxes. The six months ended June 30, 2006 include an approximate $1.0 benefit associated with a U.S. income tax refund. While the Company considered the July 2006 emergence from chapter 11 for purposes of estimating impacts on the effective tax rate, the Company’s provisions for income taxes as of June 30, 2006 did not include any direct impacts from the Company’s emergence from chapter 11. Such impacts are reflected in periods following emergence as more fully discussed in Note 6.
In connection with the sale of the Company’s interests in and related to QAL, the Company made payments totaling approximately $8.5 for AMT in the United States (approximately $8.0 of Federal AMT and approximately $.5 of state AMT). Such payments were made in the fourth quarter of 2005. Upon completion of the Company’s 2005 Federal income tax return, the Company determined that approximately $1.0 of AMT was overpaid and was refundable. The Company applied for the refund in the 2005 Federal income tax return filed in September 2006 and received the refund in October 2006. The Company believes that remainder of the Federal AMT amounts paid in respect of the sale of interests should, in accordance with the Intercompany Agreement, be reimbursed to the Company from the funds held by the liquidating trustee for the KAAC/KFC Plan. A claim was made in January 2007 for $7.2. However, at this point, as this has yet to be agreed, the Company has not recorded a receivable for the amount. The Company expects to resolve the matter in the second quarter of 2007.9.
 
19.23.  Employee Benefit and Incentive Plans
 
The Company and its subsidiaries historically provided (a) postretirement health care and life insurance benefits to eligible retired employees and their dependents and (b) pension benefit payments to retirement plans. Substantially all employees became eligible for health care and life insurance benefits if they reached retirement age while still working for the Company or its subsidiaries. The Company did not fund the liability for these


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

benefits, which were expected to be paid out of cash generated by operations. The Company reserved the right, subject to applicable collective bargaining agreements, to amend or terminate these benefits. Retirement plans were generally non-contributory for salaried and hourly employees and generally provided for benefits based on formulas which considered such items as length of service and earnings during years of service.
 
In January 2004, the Company filed motions with the Bankruptcy Court to terminate or substantially modify postretirement medical obligations for both salaried and certain hourly employees and for the distressed termination of substantially all domestic hourly pension plans. The Company subsequently concluded agreements with a committee appointed in the Company’s reorganization proceedings that represented salaried employees and union representatives that represented the vast majority of the Company’s hourly employees. The agreements provided for the termination of existing salaried and hourly postretirement medical benefit plans, and the termination of existing hourly pension plans. Under the agreements, salaried and hourly retirees were provided an opportunity for continued medical coverage through COBRA or the VEBAs and active salaried and hourly employees were provided with an opportunity to participate in one or more replacement pension plansand/or defined contribution plans. The agreements were approved by the Bankruptcy Court, but were subject to certain conditions, including Bankruptcy Court approval of the Intercompany Agreement in a form acceptable to the Debtors and UCC.
 
On June 1, 2004, the Bankruptcy Court entered an order, subject to certain conditions including final Bankruptcy Court approval of the Intercompany Agreement, authorizing the Company to terminate its


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
postretirement medical plans as of May 31, 2004 and to make advance payments to the VEBAs. As previously disclosed, pending the resolution of all contingencies in respect of the termination of the existing postretirement medical benefit plan, during the period June 1, 2004 through December 31, 2004, the Company continued to accrue costs based on the existing plan and treated the VEBA contributions as a reduction of its liability under the plan. However, because the Intercompany Agreement was approved in February 2005 and all other contingencies had already been met, the Company determined that the existing postretirement medical plan should be treated as terminated as of December 31, 2004.
 
The PBGC assumed responsibility for the Company’s three largest pension plans, which represented the vast majority of the Company’s net pension obligation including the Company’s Salaried Employees Retirement Plan (in December 2003), the Inactive Pension Plan (in July 2004) and the Kaiser Aluminum Pension Plan (in September 2004), collectively referred to as the Terminated Plans (see Note 8)12). The PBGC’s assumption of the Terminated Plans resulted in the Company recognizing non-cash pension charges of approximately $121.2 in 2003 and $310.0 in 2004. Pursuant to the agreement with the PBGC, the Company and the PBGC agreed, among other things, that: (a) the Company would continue to sponsor the Company’s remaining pension plans (which primarily are in respect of hourly employees at four Fabricated productsProducts facilities) and paid approximately $5.0 minimum funding contribution for these plans in March 2005; (b) the PBGC would have an allowed post-petition administrative claim of $14.0, which was expected to be paid upon the consummation of a plan of reorganization for the Company or the consummation of the KAAC/KFC Plan, whichever came first; and (c) the PBGC would have allowed pre-petition unsecured claims in respect of the Terminated Plans in the amount of $616.0, which would be resolved in the Company’s plan or plans of reorganization provided that the PBGC’s cash recovery from proceeds of the Company’s sale of its interests in and related to Alpart and QAL was limited to 32% of the net proceeds distributable to holders of the Company’s senior notes, senior subordinated notes and the PBGC. However, certain contingencies arose in respect of the settlement with the PBGC which were ultimately resolved in the Company’s favor. See Note 812 —Resolution of Contingencies with respect to the PBGC.
 
Cash Flow and ChargesCharges.
 
Domestic Plans.Plans—During the first three years of the chapter 11 proceedings, the Company did not make any further significant contributions to any of its domestic pension plans. However, as discussed above in connection with the PBGC settlement agreement, which was approved by the Bankruptcy Court in January 2005, the Company paid approximately $5.0 in March 2005 and approximately $1.0 in July 2005 in respect of minimum funding


92


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

contributions for retained pension plans and paid $11.0 in respect of post-petition administrative claims of the PBGC when the KAAC/KFC Plan became effective in December 2005. An additional $3.0 was pending the resolution of the ongoing litigation with the PBGC (see Note 8)12). Any other payments to the PBGC were limited to recoveries under the Liquidating Plans and the Plan.
 
Prior to the Effective Date, the Company agreed to make the following contributions to the VEBAs:
 
a) an amount not to exceed $36.0 and payable on emergence from the chapter 11 proceedings so long as the Company’s liquidity (i.e., cash plus borrowing availability) was at least $50.0 after considering such payments; and
 
b) advances of $3.1 in June 2004 and $1.9 per month thereafter until the Company emerged from the chapter 11 proceedings. Any advances made pursuant to such agreement constitute a credit toward the $36.0 maximum contribution due upon emergence.
 
In October 2004, the Company entered into an amendment to the USW agreement (see Note 21)24) to pay an additional $1.0 to the VEBAs in excess of the originally agreed $36.0 contribution described above, which amount was paid in March 2005. Under the terms of the amended agreement, the Company was required to continue to make the monthly VEBA contributions as long as it remained in chapter 11, even if the sum of such monthly payments exceeded the $37.0 maximum amount discussed above. The monthly amounts paid during the chapter 11


114


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
process in excess of the $37.0 limit will offset future variable contribution requirements after emergence. The amended agreement was approved by the Bankruptcy Court in February 2005. VEBA-related payments prior to the Effective Date totaled approximately $49.7. As a result, $12.7 iswas available to the Company to offset future VEBA contributions of the Successor at the Effective Date (see Note 7)10).
 
Total charges associated with the VEBAs in 2006 prior to the Effective Date and the year ended December 31, 2005 were $11.4 and $23.8, respectively. These amounts were reflected as a reduction of Liabilities subject to compromise.
 
Key Employee Retention Plan.Plan—Under the KERP,Key Employee Retention Plan (“KERP”), approved by the Bankruptcy Court in September 2002, financial incentives were provided to retain certain key employees during the chapter 11 proceedings. The KERP included six key elements: a retention plan, a severance plan, a change in control plan, a completion incentive plan, the continuation for certain participants of an existing SERPsupplemental executive retirement plan (“SERP”) and a long-term incentive plan. Under the KERP:
 
 • Pursuant to the retention plan, retention payments were paid between September 2002 and March 31, 2004, except that 50% of the amounts payable to certain senior officers were withheld until the Company’s emergence from chapter 11 proceedings or as otherwise agreed pursuant to the KERP (see Note 7).KERP.
 
 • The severance and change in control plans generally provided for severance payments of between nine months and three years of salary and certain benefits, depending on the facts and circumstances and the level of employee involved (see Note 7).involved.
 
 • The completion incentive plan lapsed without any amounts being due.
 
 • The SERP generally provided additional non-qualified pension benefits for certain active employees at the time that the KERP was approved, who would suffer a loss of benefits based on Internal Revenue Code limitations, so long as such employees were not subsequently terminated for cause or voluntarily terminated their employment prior to reaching their retirement age. The Successor’s board of directors terminated the SERP and funded payments totaling $2.3. Such amounts had been fully accrued by the Predecessor and were included in the Successor’s opening balance sheet.
 
 • The long-term incentive plan generally provided for incentive awards to key employees based on an annual cost reduction target. Payment of such long-term incentive awards generally will be made: (a) 50% upon emergence and (b) 50% one year from the date the Debtors emerged from the chapter 11 proceedings. At December 31, 2006, approximatelyApproximately $3.4 which was previously accrued by the Predecessor remained in


93


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

current liabilitiesat December 31, 2006 in respect of the KERP long-term incentive plan which will bewas paid in February 2007 by the Successor.

 
Foreign Plans.Plans—Contributions to foreign pension plans (excluding those that are considered part of discontinued operations — see Note 15)operations) were nominal.
 
20.  Minority Interests
Kaiser Aluminum & Chemical Corporation, one of the Company’s subsidiaries, had four series of $100 par value Cumulative Convertible Preference Stock (“$100 Preference Stock”) outstanding with annual dividend requirements of between 41/8% and 43/4%. At December 31, 2005, outstanding shares of $100 Preference Stock were 8,669. In accordance with the Code and DIP Facility, the Company was not permitted to repurchase or redeem any of its stock. Further, the equity interests of the holders of the $100 Preference Stock were cancelled without consideration pursuant to the Plan.
21.24.  Commitments and Contingencies
 
Impact of Reorganization Proceedings.  During the chapter 11 proceedings, substantially all pending litigation, except certain environmental claims and litigation, against the Debtors was stayed. Generally, claims against a Debtor arising from actions or omissions prior to its Filing Date were resolved pursuant to the Plan.
 
Environmental Contingencies.  The Company and one of its subsidiaries were subject to a number of environmental laws and regulations, to fines or penalties assessed for alleged breaches of the environmental laws, and to claims and litigation based upon such laws and regulations. The Company was also subject to a number of claims under the Comprehensive Environmental Response, Compensation and Liability Act of 1980, as amended by the Superfund Amendments Reauthorization Act of 1986 (“CERCLA”), and, along with certain other entities, was named as a potentially responsible party for remedial costs at certain third-party sites listed on the National Priorities List under CERCLA.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
 
Based on the Company’s evaluation of these and other environmental matters, the Company established an environmental accrual, primarily related to potential solid waste disposal and soil and ground water remediation matters. The following table presents the changes in such accruals, which are primarily included in Long-term liabilities, for the period from January 1, 2006 to July 1, 2006 and the yearsyear ended December 31, 2005 and 2004:2005:
 
                    
 January 1, 2006
 Year Ended
  January 1, 2006
 Year Ended
 
 to
 December 31,  to
 December 31,
 
 July 1, 2006 2005 2004  July 1, 2006 2005 
Balance at beginning of period $46.5  $58.3  $82.5  $46.5  $58.3 
Additional accruals  .3   .5   8.4   .3   .5 
Less expenditures  (7.0)  (12.3)  (32.6)  (7.0)  (12.3)
Less amounts resolved in connection with the Plan  (29.4)        (29.4)   
            
Balance at end of period $10.4  $46.5  $58.3  $10.4  $46.5 
            
 
As of June 30, 2006 and December 31, 2005 $29.4 and $30.7, respectively, of the environmental accrual was included in Liabilities subject to compromise (see Note 14)19). These amounts related to non-owned locations and were resolved as part of the Plan.
 
Asbestos and Certain Other Personal Injury Claims.  The Company was one of many defendants in a number of lawsuits, some of which involved claims of multiple persons, in which the plaintiffs allege that certain of their injuries were caused by, among other things, exposure to asbestos or exposure to products containing asbestos produced or sold by the Company or as a result of employment or association with the Company. The lawsuits generally related to products the Company had not sold for more than 20 years. As of the initial Filing Date,


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

approximately 112,000 asbestos-related claims were pending. The Company also previously disclosed that certain other personal injury claims had been filed in respect of alleged pre-Filing Date exposure to silica and coal tar pitch volatiles (approximately 3,900 claims and 300 claims, respectively).
 
Due to the reorganization proceedings, holders of asbestos, silica and coal tar pitch volatile claims were stayed from continuing to prosecute pending litigation and from commencing new lawsuits against the Debtors. As a result, the Company did not make any asbestos payments (or other payments) during the pendency of the reorganization proceedings. However, the Company continued to pursue insurance collections in respect of asbestos-related amounts paid prior to its Filing Date and, as described below, to negotiate insurance settlements and prosecute certain actions to clarify policy interpretations in respect of such coverage.
 
While a formal estimation process was never completed, the Company believed it had obtained sufficient information to project a range of likely asbestos and other tort-related costs. The Company estimated that its total liability for asbestos, silica and coal tar pitch volatile personal injury claims was expected to be between approximately $1,100.0 and $2,400.0. However, as previously disclosed, the Company did not think that other constituents would necessarily agree with this cost range. In particular, the Company was aware that certain informal assertions made by representatives for the asbestos, silica and coal tar pitch volatiles claimants suggested that the actual liability might exceed, perhaps significantly, the top end of the Company’s expected range. While the Company could not reasonably predict what the ultimate amount of such claims might be determined to be, the Company believed that the minimum end of the range was both probable and reasonably estimatable. Accordingly, the Company reflected an accrued liability of $1,115.0 for the minimum end of the expected range. All of such amounts (which were included in Liabilities subject to compromise) were resolved as a part of the Plan (see Note 14)19).
 
As previously disclosed, the Company believed it had insurance coverage available that would recover a substantial portion of its asbestos-related costs. However, the timing and amount of future insurance recoveries were dependent on the resolution of disputes regarding coverage under certain of the applicable insurance policies through the process of negotiations or further litigation. The Company previously stated that it believed that substantial recoveries from the insurance carriers were probable and had estimated the amount of remaining solvent


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
insurance coverage (before considering the contingent settlement agreements discussed below) to be in the range of $1,400.0 — $1,500.0. Further, the Company previously disclosed that, assuming that actual asbestos, silica and coal tar pitch volatile costs were to be the $1,115.0 amount accrued (as discussed above) the Company believed that it would be able to recover from insurers amounts totaling approximately $965.0, which amount was reflected as “Personal injury-related insurance recoveries receivable” (reduced to $963.3 at June 30, 2006 due to certain subsequent recoveries).
 
Throughout the reorganization process, the Company continued its efforts with insurers to make clear the amount of insurance coverage expected to be available in respect of asbestos, silica and coal tar pitch personal injury claims. Part of such efforts focused on certain litigation in San Francisco Superior Court. The Company’s efforts in this regard were also intended to provide certainty as to the amounts available to the PI Trusts and to resolve certain appeals by insurers to the confirmation order in respect of the Plan.
 
During the latter half of 2005 and the first half of 2006, the Company entered into conditional settlement agreements with insurers (all of which were approved by the Bankruptcy Court) under which the insurers agreed (in aggregate) to pay approximately $1,246.0 in respect of substantially all coverage under certain policies having a combined face value of approximately $1,460.0. Many of the agreements provided for multi-year payouts and for some of the settlement amounts to be accessed, claims would have to be made against the PI Trusts that would aggregate well in excess of the approximate $1,115.0 liability amount reflected by the Company at June 30, 2006. There are no remaining policies that are expected to yield any material amounts for the benefit of the Company or the PI Trusts.


95


KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
The Company did not provide any accounting recognition for the conditional settlement agreements in the June 30, 2006 financial statements given: (1) the conditional nature of the settlements; (2) the fact that, if the Plan did not become effective as of June 30, 2006, the Company’s interests with respect to the insurance policies covered by the agreements were not impaired in any way; and (3) the Company believed that collection of the approximate $963.3 amount of Personal injury-related insurance recovery receivable was probable even if the conditional agreements were ultimately approved.
 
Hearing Loss Claims.  During February 2004, the Company reached a settlement in principle in respect of 400 claims, which alleged that certain individuals who were employees of the Company, principally at a facility previously owned and operated by KACC in Louisiana, suffered hearing loss in connection with their employment. Under the terms of the settlement, the claimants were allowed claims totaling up to $15.8 (included in Liabilities subject to compromise, Other accrued liabilities — see Note 14)19). At emergence, these claims were transferred to the PI Trusts along with certain rights against certain insurance policies of the Company. While the Company believed that the insurance policies were of value, no amounts were reflected in the Company’s financial statements in respect of such policies as the Company could not with the level of certainty necessary determine the amount of recoveries that were probable.
 
During the chapter 11 proceedings, the Company received approximately 3,200 additional proofs of claim alleging pre-petition injury due to noise induced hearing loss. It was never determined how many, if any, of such claims had merit or at what level such claims might qualify within the parameters established by the above-referenced settlement in principle for the 400 claims. However, under the Plan all such claims were transferred, along with certain rights against certain insurance policies, to the PI Trusts and resolved in that manner rather than being settled prior to the Company’s emergence from the chapter 11 proceedings.
 
Labor Matters.  In January 2004, as part of its settlement with the USW with respect to pension and retiree medical benefits, the Company and the USW agreed to settle a case pending before the National Labor Relations Board in respect of certain unfair labor practice (“ULP”) claims made by the USW in connection with a 1998 USW strike and subsequent lock-out by the Company. Under the terms of the agreement, solely for the purposes of determining distributions in connection with the reorganization, an unsecured pre-petition claim in the amount of $175.0 was allowed. Also, the Company agreed to adopt a position of neutrality regarding the unionization of any employees of the Company. The settlement was approved by the Bankruptcy Court in February 2005. The Company


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)
recorded a $175.0 non-cash charge in the fourth quarter of 2004 associated with the ULP settlement. The obligations in respect of the ULP claim were resolved on the Effective Date.
 
Pacific Northwest Power Matters.  As a part of the reorganization process, the Company rejected a contract with the BPA that provided power to fully operate the Trentwood facility, as well as approximately 40% of the combined capacity of the Company’s former Mead and Tacoma aluminum smelting operations, which had been curtailed since the last half of 2000. The BPA filed a proof of claim for approximately $75.0 in connection with the contract rejection. In June 2006, the Bankruptcy Court approved an agreement between the Company and the BPA which resolved the claim by granting the BPA an unsecured pre-petition claim totaling approximately $6.1 (i.e.(i.e., $5.0 in addition to $1.1 of previously accrued pre-petition accounts payable). The Company recorded a non-cash charge for the incremental $5.0 amount in the second quarter of 2005 (in Discontinued operations — see Note 15)20). This claim was resolved as a part of the Plan and has no impact on the Successor.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

QUARTERLY FINANCIAL DATA (Unaudited)
                      
  Predecessor        
  Quarter Ended
  Quarter Ended
      July 1 through
  Quarter Ended
 
  March 31,  June 30,  July 1,   September 30,  December 31, 
  (In millions of dollars, except share amounts) 
2006                     
Net sales $336.3  $353.5  $   $331.4  $336.1 
Operating income (loss)  44.0   8.4       21.7   26.6 
Income (loss) from continuing operations  31.1   .5   3,105.3(1)   14.3   11.9 
Income (loss) from discontinued operations  7.3   (3.0)          
Net income (loss)  38.4   (2.5)  3,105.3    14.3   11.9 
Earnings per share — Basic: (4)                     
Income (loss) from continuing operations  .39   .01   38.98    .72   .59 
Income (loss) from discontinued operations  .09   (.04)          
Net income (loss)  .48   (.03)  38.98    .72   .59 
Earnings per share — Diluted (same as basic for Predecessor):                     
Income from continuing operations               .72   .59 
Income from discontinued operations                   
Net income(loss)               .72   .59 
Common stock market price:(4)                     
High  .07   .26       44.50   62.00 
Low  .03   .04       37.50   43.50 


97118


 

KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
QUARTERLY FINANCIAL DATA (Unaudited)
 
                 
  Quarter Ended
  Quarter Ended
  Quarter Ended
  Quarter Ended
 
  March 31  June 30  September 30  December 31 
 
2007                
Net sales $392.2  $385.1  $366.7  $360.5 
Costs of products sold  337.1   314.0   303.3   296.7 
Operating income  32.3   62.7   44.0   43.0 
Net income  17.1   34.7   24.8   24.4 
Earnings per share — Basic:(2)                 
Net income  .86   1.73   1.24   1.22 
Earnings per share — Diluted:                
Net income  .85   1.71   1.22   1.20 
Common stock market price:(2)                
High  78.00   88.68   78.26   80.58 
Low  57.60   72.33   57.88   66.27 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

                 
  Predecessor 
  Quarter Ended 
  March 31,  June 30,  September 30,  December 31 
 
2005                
Net sales $281.4  $262.9  $271.6  $273.8 
Operating income (loss)  15.1   10.7   19.7   14.3 
Income (loss) from continuing operations  2.4   (2.5)  8.6   (1,121.2)(2)
Income (loss) from discontinued operations  10.6   368.3(3)  8.0   (23.2)
Cumulative effect on years prior to 2005 of adopting accounting for conditional asset retirement obligations  (4.7)         
Net income (loss)  8.3   365.8   16.6   (1,144.4)
Basic/diluted earnings (loss) per share(4)                
Income (loss) from continuing operations  .03   (.03)  .11   (14.07)
Income (loss) from discontinued operations  .13   4.62   .10   (.29)
Loss from cumulative effect on years prior to 2005 of adopting accounting for conditional asset retirement obligations  (.06)         
Net income (loss)  .10   4.59   .21   (14.36)
Common stock market price:(4)                
High  .12   .09   .07   .05 
Low  .05   .06   .01   .03 

                     
  Predecessor       
  Quarter Ended
  Quarter Ended
     July 1 through
  Quarter Ended
 
  March 31  June 30  July 1  September 30  December 31 
 
2006                    
Net sales $336.3  $353.5  $  $331.4  $336.1 
Costs of products sold  272.2   324.2      291.8   288.6 
Operating income  44.0   8.4      21.7   26.6 
Income from continuing operations  31.1   .5   3,105.3(1)  14.3   11.9 
Income (loss) from discontinued operations  7.3   (3.0)         
Net income (loss)  38.4   (2.5)  3,105.3   14.3   11.9 
Earnings per share — Basic:(2)                     
Income from continuing operations  .39   .01   38.98   .72   .59 
Income (loss) from discontinued operations  .09   (.04)         
Net income (loss)  .48   (.03)  38.98   .72   .59 
Earnings per share — Diluted (same as basic for Predecessor):                    
Income from continuing operations              .72   .59 
Income from discontinued operations                  
Net income              .72   .59 
Common stock market price:(2)                    
High  .07   .26      44.50   62.00 
Low  .03   .04      37.50   43.50 
 
 
(1)Includes a non-cash gain of $3,110.3 related to the implementation of the Plan and application of fresh start accounting (see Note 14 of Notes to Consolidated Financial Statements ).
(2)Includes a non-cash reorganization charge of $1,131.5 related to assignment (for the purposes of determining distribution under the KAAC/KFC Plan) of the value of an intercompany claim to certain third party creditors (see Note 1419 of Notes to Consolidated Financial Statements).
 
(3)Includes a gain of approximately $366.2 in respect of the sale of the Company’s interests in and related to QAL.
(4)(2)Earnings (loss) per share and market price for 2005 and the first two quarters of 2006 may not be meaningful because the equity interests of the Company’s existing stockholders were cancelled without consideration pursuant to the Plan.

98
119


 

 
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
FIVE-YEAR FINANCIAL DATA
UNAUDITED CONSOLIDATED BALANCE SHEETS(1)
 
                    
   Predecessor                     
 December 31,      Predecessor 
 2006   2005 2004 2003 2002  December 31, 
 (In millions of dollars)  2007 2006   2005 2004 2003 
ASSETS
                                          
Current assets:                                          
Cash and cash equivalents $50.0   $49.5  $55.4  $35.5  $77.4  $68.7  $50.0   $49.5  $55.4  $35.5 
Receivables  106.0    101.5   111.0   80.5   62.5   112.3   106.0    101.5   111.0   80.5 
Inventories  188.1    115.3   105.3   92.5   103.8   207.6   188.1    115.3   105.3   92.5 
Prepaid expenses and other current assets  40.8    21.0   19.6   23.8   27.0   66.0   40.8    21.0   19.6   23.8 
Discontinued operations’ current assets         30.6   193.7   245.9             30.6   193.7 
                          
Total current assets  384.9    287.3   321.9   426.0   516.6   454.6   384.9    287.3   321.9   426.0 
Investments in and advances to unconsolidated affiliate  18.6    12.6   16.7   13.1   15.2   41.3   18.6    12.6   16.7   13.1 
Property, plant, and equipment — net  170.3    223.4   214.6   230.1   255.3   222.7   170.3    223.4   214.6   230.1 
Restricted proceeds from sale of commodity interests         280.8                   280.8    
Personal injury-related insurance recoveries receivable      965.5   967.0   465.4   484.0          965.5   967.0   465.4 
Intangible assets including goodwill      11.4   11.4   11.4   11.4          11.4   11.4   11.4 
Net assets in respect of VEBAs  40.7                134.9   40.7           
Deferred tax assets — net  268.6              
Other assets  40.9    38.7   31.1   43.7   126.3   43.1   40.9    38.7   31.1   43.7 
Discontinued operations’ long-term assets         38.9   433.8   816.6             38.9   433.8 
                          
Total $655.4   $1,538.9  $1,882.4  $1,623.5  $2,225.4  $1,165.2  $655.4   $1,538.9  $1,882.4  $1,623.5 
                          
      
LIABILITIES AND STOCKHOLDERS’ EQUITY
                                          
Liabilities not subject to compromise —                                          
Current liabilities:                                          
Accounts payable and accruals $160.2   $149.6  $175.3  $98.4  $93.7  $146.8  $160.2   $149.6  $175.3  $98.4 
Accrued postretirement medical benefit obligation — current portion            32.5   60.2                32.5 
Payable to affiliate  16.2    14.8   14.7   11.4   11.2   18.6   16.2    14.8   14.7   11.4 
Long-term debt — current portion      1.1   1.2   1.3   .9          1.1   1.2   1.3 
Discontinued operations’ current liabilities      2.1   57.7   177.5   167.6          2.1   57.7   177.5 
                          
Total current liabilities  176.4    167.6   248.9   321.1   333.6   165.4   176.4    167.6   248.9   321.1 
Long-term liabilities  58.3    42.0   32.9   59.4   55.7   57.0   58.3    42.0   32.9   59.4 
Long-term debt  50.0    1.2   2.8   2.2   20.7      50.0    1.2   2.8   2.2 
Discontinued operations’ liabilities, including liabilities subject to compromise and minority interests      68.5   26.4   208.7   226.4          68.5   26.4   208.7 
                          
  284.7    279.3   311.0   591.4   636.4   222.4   284.7    279.3   311.0   591.4 
Liabilities subject to compromise      4,400.1   3,954.9   2,770.1   2,673.9          4,400.1   3,954.9   2,770.1 
Minority interests      .7   .7   .7   .7          .7   .7   .7 
Stockholders’ equity:                                          
Common stock  .2    .8   .8   .8   .8   .2   .2    .8   .8   .8 
Additional capital  487.5    538.0   538.0   539.1   539.9   948.9   487.5    538.0   538.0   539.1 
Retained earnings (deficit)  26.2    (3,671.2)  (2,917.5)  (2,170.7)  (1,382.4)  116.1   26.2    (3,671.2)  (2,917.5)  (2,170.7)
Common stock owned by Union VEBA subject to transfer restrictions, at reorganization value  (151.1)               (116.4)  (151.1)          
Accumulated other comprehensive income (loss)  7.9    (8.8)  (5.5)  (107.9)  (243.9)  (6.0)  7.9    (8.8)  (5.5)  (107.9)
                          
Total stockholders’ equity  370.7    (3,141.2)  (2,384.2)  (1,738.7)  (1,085.6)  942.8   370.7    (3,141.2)  (2,384.2)  (1,738.7)
                          
Total $655.4   $1,538.9  $1,882.4  $1,623.5  $2,225.4  $1,165.2  $655.4   $1,538.9  $1,882.4  $1,623.5 
                          
 
 
(1)The Selected Consolidated Financial Data should be read in conjunction with “Management’s Discussion and Analysis of Financial Condition and Results of Operations” and the consolidated financial statements and the notes thereto. The consolidated financial data has been derived from the audited consolidated financial statements.


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KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

FIVE-YEAR FINANCIAL DATA
UNAUDITED STATEMENTS OF CONSOLIDATED INCOME (LOSS)(1)
 
                        
   Predecessor                         
 Year Ended December 31, 2006              Predecessor 
 July 1, 2006
   January 1,
            Year Ended December 31, 2006     
 through
   2006
            July 1, 2006
           
 December 31,
   to July 1,
 Year Ended December 31,  Year Ended
 through
           
 2006   2006 2005 2004 2003 2002  December 31,
 December 31,
   January 1, 2006
 Year Ended December 31, 
 (In millions of dollars)  2007 2006   to July 1, 2006 2005 2004 2003 
Net sales $667.5   $689.8  $1,089.7  $942.4  $710.2  $709.0  $1,504.5  $667.5   $689.8  $1,089.7  $942.4  $710.2 
                              
Costs and expenses:                                                  
Cost of products sold  580.4    596.4   951.1   852.2   681.2   671.4 
Cost of products sold excluding depreciation  1,251.1   580.4    596.4   951.1   852.2   681.2 
Depreciation and amortization  5.5    9.8   19.9   22.3   25.7   32.3   11.9   5.5    9.8   19.9   22.3   25.7 
Selling, administrative, research and development, and general  35.5    30.3   50.9   92.3   92.5   118.6   73.1   35.5    30.3   50.9   92.3   92.5 
Other operating charges (audits), net  (2.2)   .9   8.0   793.2   141.6   31.8 
Other operating (benefits) charges, net  (13.6)  (2.2)   .9   8.0   793.2   141.6 
                              
Total costs and expenses  619.2    637.4   1,029.9   1,760.0   941.0   854.1   1,322.5   619.2    637.4   1,029.9   1,760.0   941.0 
                              
Operating income (loss)  48.3    52.4   59.8   (817.6)  (230.8)  (145.1)  182.0   48.3    52.4   59.8   (817.6)  (230.8)
Other income (expense):                                                  
Interest expense (excluding unrecorded contractual interest expense of $47.4 for the period from January 1, 2006 to July 1, 2006,$95.0 in 2005, 2004 and 2003, respectively, and $84.0 in 2002)  (1.1)   (.8)  (5.2)  (9.5)  (9.1)  (19.0)
Interest expense (excluding unrecorded contractual interest expense of $47.4 for the period from January 1, 2006 to July 1, 2006,$95.0 in 2005, 2004 and 2003, respectively.)  (4.3)  (1.1)   (.8)  (5.2)  (9.5)  (9.1)
Reorganization items      3,090.3   (1,162.1)  (39.0)  (27.0)  (33.3)         3,090.3   (1,162.1)  (39.0)  (27.0)
Other — net  2.7    1.2   (2.4)  4.2   (5.2)  (.9)
Other income (expense) — net  4.7   2.7    1.2   (2.4)  4.2   (5.2)
                              
Income (loss) before income taxes and discontinued operation  49.9    3,143.1   (1,109.9)  (861.9)  (272.1)  (198.3)  182.4   49.9    3,143.1   (1,109.9)  (861.9)  (272.1)
Provision for income taxes  (23.7)   (6.2)  (2.8)  (6.2)  (1.5)  (4.4)  (81.4)  (23.7)   (6.2)  (2.8)  (6.2)  (1.5)
                              
Income (loss) from continuing operations  26.2    3,136.9   (1,112.7)  (868.1)  (273.6)  (202.7)  101.0   26.2    3,136.9   (1,112.7)  (868.1)  (273.6)
                              
Discontinued operations:                                                 
Loss from discontinued operation, net of income taxes and minority interests      4.3   (2.5)  (5.3)  (514.7)  (266.0)         4.3   (2.5)  (5.3)  (514.7)
Gain from sale of commodity interests         366.2   126.6                   366.2   126.6    
                              
Income (loss) from discontinued operations      4.3   363.7   121.3   (514.7)  (266.0)         4.3   363.7   121.3   (514.7)
                              
Cumulative effect on years prior to 2005 of adopting accounting for conditional asset retirement obligations         (4.7)                     (4.7)      
                              
Net income (loss) $26.2   $3,141.2  $(753.7) $(746.8) $(788.3) $(468.7) $101.0  $26.2   $3,141.2  $(753.7) $(746.8) $(788.3)
                              
Earnings (loss) per share — Basic:(3)                         
Earnings (loss) per share — Basic:(2)                         
Income (loss) from continuing operations $1.31   $39.37  $(13.97) $(10.88) $(3.41) $(2.52) $5.05  $1.31   $39.37  $(13.97) $(10.88) $(3.41)
                              
Income (loss) from discontinued operations $   $.05  $4.57  $1.52  $(6.42) $(3.30) $  $   $.05  $4.57  $1.52  $(6.42)
                              
Loss from cumulative effect on years prior to 2005 of adopting accounting for conditional asset retirement obligations $   $  $(.06) $  $  $  $  $   $  $(.06) $  $ 
                              
Net income (loss) $1.31   $39.42  $(9.46) $(9.36) $(9.83) $(5.82) $5.05  $1.31   $39.42  $(9.46) $(9.36) $(9.83)
                              
Earnings (loss) per share — Diluted (same as basic for predecessor):                         
Income (loss) from continuing operations $1.30                      
Earnings per share — Diluted (same as basic for predecessor):                         
Income from continuing operations $4.97  $1.30                  
            
Income (loss) from discontinuing operations $                      
Income from discontinuing operations $  $                  
            
Loss from cumulative effect on years prior to 2005 of adopting accounting for conditional asset retirement obligations $                       $  $                  
            
Net income (loss) $1.30                      
Net income $4.97  $1.30                  
            
Dividends per common share $   $  $  $  $  $  $.54  $   $  $  $  $ 
                              
Weighted average shares outstanding (000):(3)                         
Basic  20,003    79,672   79,675   79,815   80,175   80,578 
Weighted average shares outstanding (000):(2) Basic  20,014   20,003    79,672   79,675   79,815   80,175 
Diluted  20,088    79,672   79,675   79,815   80,175   80,578   20,308   20,089    79,672   79,675   79,815   80,175 
 
 
(1)The Selected Consolidated Financial Data should be read in conjunction with “Management’s Discussion and Analysis of Financial Condition and Results of Operations” and the consolidated financial statements and the notes thereto. The consolidated financial data has been derived from the audited consolidated financial statements.
 
(2)Earnings (loss) per share and share information for the Predecessor may not be meaningful because, pursuant to the Plan, the equity interests of the Company’s existing stockholders were cancelled without consideration.


100121


 

Item 9.  Changes in and Disagreements with Accountants on Accounting and Financial Disclosure
 
None.
 
Item 9A.  Controls and Procedures
 
Evaluation of Disclosure Controls and Procedures.We maintain disclosure controls and procedures that are designed to ensure that information required to be disclosed in our reports under the Securities Exchange Act of 1934 ( or the “Exchange Act”), is processed, recorded, summarized and reported within the time periods specified in the Securities and Exchange Commission’s rules and forms and that such information is accumulated and communicated to management, including the principal executive officer and principal financial officer, to allow for timely decisions regarding required disclosure. In designing and evaluating the disclosure controls and procedures, management recognizes that any controls and procedures, no matter how well designed and operated, can provide only reasonable assurance of achieving the desired control objectives, and management is required to apply its judgment in evaluating the cost-benefit relationship of possible controls and procedures.
Evaluation of Disclosure Controls and Procedures. An evaluation of the effectiveness of the design and operation of our disclosure controls and procedures was performed as of the end of the period covered by this Report under the supervision of and with the participation of our management, including the principal executive officer and principal financial officer. Based on that evaluation, our principal executive officer and principal financial officer concluded that our disclosure controls and procedures were not effective as of December 31, 2006.2007.
 
Last year as part of the final reporting and closing process relating to the preparation of the December 31, 2005 financial statements, we concluded that our controls and procedures were not effective as of December 31, 2005 because a material weakness inManagement’s Annual Report on Internal Control Over Financial Reporting.  Our management’s report on internal control over financial reporting existed relating to our accounting for derivative financial instruments under Statement of Financial Accounting Standards 133,Accounting for Derivative Instruments and Hedging Activities(“SFAS No. 133”). This matter is fully discussed in Note 1 of Notes to Consolidated Financial Statements, included in Item 8. “Financial Statements and Supplementary Data”.
Having identified this matter prior to the end of the first quarter of 2006, we changed our accounting for derivative instruments from hedge treatment tomark-to-market treatment in our financial statements for first quarter of 2006 and subsequent periods in order to comply with GAAP. While this change in our accounting for derivative instruments technically resolves the material weakness from a GAAP perspective, the Company believes that hedge accounting treatment is more desirable thanmark-to-market accounting treatment and, accordingly, the Company will not, from its own perspective, consider this matter to be fully remediated until it completes all the steps outlined above and requalifies its derivatives for hedge accounting treatment under GAAP.incorporated herein by reference.
 
Changes in Internal Controls Over Financial Reporting.  We did not have any changehad no changes in our internal controls over financial reporting during the fourthour most recently completed fiscal quarter of 2006 that have materially affected, or are reasonably likely to materially affect, our internal controls over financial reporting.
As previously announced, in January 2006, the Company’s Vice President (“VP”) and Chief Financial Officer (“CFO”) resigned. The resignation was in no way related to the Company’s internal controls, financial statements, financial performance or financial condition. The Company formed the “Office of the CFO” and split the CFO’s duties between the Company’s Chief Executive Officer and two long tenured financial officers, the VP-Treasurer and VP-Controller. In February 2006, a person with a significant corporate accounting role resigned. This person’s duties were split between the VP-Controller and other key managers in the corporate accounting group. The Company also used certain former personnel to augment the corporate accounting team. In May 2006, the Company hired a new CFO, and over the balance of 2006, the Company supplemented its corporate accounting and financial staffs with respect to certain key roles, including with respect to the Corporate Controller who is expected to terminate his employment at the end of March 2007 pursuant to the terms of his employment agreement.
 
Item 9B.  Other Information
 
None.


101


 
PART III
 
Item 10.  Directors, and Executive Officers of the Registrantand Corporate Governance
 
The information called for by this Itemitem is incorporated by reference toset forth under the captions “Executive Officers,” “Proposals Requiring Your Vote — Proposal for Election of Directors,” “Section 16(a) Beneficial Ownership Reporting Compliance” and “Corporate Governance” in our definitive proxy statement relating to our 2007for the 2008 annual meeting of stockholders, which will be filed with the Securities and Exchange Commission not later than 120 days after the end of the Company’s fiscal year.stockholders.
 
Item 11.  Executive Compensation
 
The information requiredcalled for by this Itemitem is incorporated by reference toset forth under the captions “Executive Compensation,” “Director Compensation” and “Corporate Governance — Board Committees — Compensation Committee — Compensation Committee Interlocks and Insider Participation” in our definitive proxy statement which will be filed withfor the Securities2008 annual meeting of stockholders.
Item 12.  Security Ownership of Certain Beneficial Owners and Exchange Commission not later than 120 days after the end of the Company’s fiscal year.Management and Related Stockholder Matters
Item 12.Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters
 
The information required by this Itemitem is incorporated by reference to the information included under the captions “Equity Compensation Plan Information” and “Principal Stockholders and Management Ownership” in our definitive proxy statement relating to our 2007for the 2008 annual meeting of stockholders, which will be filed with the Securitiesstockholders.


122


Item 13.  Certain Relationships and Exchange Commission not later than 120 days after the end of the Company’s fiscal year.Related Transactions, and Director Independence
Item 13.Certain Relationships and Related Transactions
 
The information required by this Itemitem is incorporated by reference to the information included under the captions “Certain Relationships and Related Transactions” and “Corporate Governance — Director Independence” in our definitive proxy statement relating to our 2007for the 2008 annual meeting of stockholders, which will be filed with the Securities and Exchange Commission not later than 120 days after the end of the Company���s fiscal year.stockholders.
 
Item 14.  Principal Accountant Fees and Services
 
The information required by this Itemitem is incorporated by reference to the information included under the caption “Independent Public Accountants” in our definitive proxy statement relating to our 2007for the 2008 annual meeting of stockholders, which will be filed with the Securities and Exchange Commission not later than 120 days after the end of the Company’s fiscal year.stockholders.
 
PART IV
 
Item 15.  Exhibits and Financial Statement Schedules
 
       
    Page
 
1. Financial Statements  
 Management’s Report on the Financial Statements and Internal Control Over Financial Reporting62
 Report of Independent Registered Public Accounting Firm on the Consolidated Financial Statements 4764
 Report of Independent Registered Public Accounting Firm on Internal Control Over Financial Reporting65
 Consolidated Balance Sheets 4866
 Statements of Consolidated Income (Loss) 4967
 Statements of Consolidated Stockholders’ Equity and Comprehensive Income (Loss) 5068
 Statements of Consolidated Cash Flows 5170
 Notes to Consolidated Financial Statements 5271
 Quarterly Financial Data (Unaudited) 97119
 Five-Year Financial Data 99120
2.
2. Financial Statement Schedules  
 
All schedules are omitted because they are either inapplicable or the required information is included in the Consolidated Financial Statements or the Notes thereto included in Item 8. “Financial Statements and Supplementary Data” and are incorporated herein by referencereference.
 
3. Exhibits
3.  Exhibits
 
Reference is made to the Index of Exhibits immediately preceding the exhibits hereto (beginning on page 104)125), which index is incorporated herein by reference.


102123


 

 
SIGNATURES
 
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
 
KAISER ALUMINUM CORPORATION
 
 By: /s/  Jack A. Hockema
Jack A. Hockema
President and Chief Executive Officer
 
Date: March 29, 2007February 25, 2008
 
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the registrant and in the capacities and on the dates indicated.
 
       
/s/  Jack A. Hockema

Jack A. Hockema
 President, Chief Executive Officer, Chairman of the Board and Director (Principal
(Principal Executive Officer)
 Date: March 29, 2007February 25, 2008
     
/s/  Joseph P. Bellino

Joseph P. Bellino
 Executive Vice President and Chief Financial Officer (Principal
(Principal Financial Officer)
 Date: March 29, 2007February 25, 2008
     
/s/  Daniel D. MaddoxLynton J. Rowsell

Daniel D. MaddoxLynton J. Rowsell
 Vice President and Controller (PrincipalChief Accounting Officer
(Principal Accounting Officer)
 Date: March 29, 2007February 25, 2008
     
    

Carolyn Bartholomew
DirectorDate: February 25, 2008

Carl B. Frankel
 Director Date: March 29, 2007February 25, 2008
     
/s/  Teresa A. Hopp

Teresa A. Hopp
 Director Date: March 29, 2007February 25, 2008
     
    

William F. Murphy
 Director Date: March 29, 2007February 25, 2008
     
/s/  Alfred E. Osborne, Jr., Ph.D.

Alfred E. Osborne, Jr., Ph.D.
 Director Date: March 29, 2007February 25, 2008
     
/s/  Georganne Proctor

Georganne Proctor
 Director Date: March 29, 2007February 25, 2008
     
    

Jack Quinn
 Director Date: March 29, 2007February 25, 2008
     
/s/  Thomas M. Van Leeuwen

Thomas M. Van Leeuwen
 Director Date: March 29, 2007February 25, 2008
     
/s/  Brett E. Wilcox

Brett E. Wilcox
 Director Date: March 29, 2007February 25, 2008


103124


 

 
INDEX OF EXHIBITS
 
        
Exhibit
Exhibit
  Exhibit
  
Number
Number
 
Description
Number
 
Description
2.1 Third Amended Joint Plan of Liquidation for Alpart Jamaica Inc. (‘AJI”) and Kaiser Jamaica Corporation (‘‘KJC”), dated February 25, 2005 (incorporated by reference to Exhibit 99.1 to the Report onForm 10-K for the period ended December 31, 2004, filed by the Company, File No. 1-9447).2.1 Third Amended Joint Plan of Liquidation for Alpart Jamaica Inc. (“AJI”) and Kaiser Jamaica Corporation (“KJC”), dated February 25, 2005 (incorporated by reference to Exhibit 99.1 to the Annual Report on Form 10-K for the period ended December 31, 2004, filed by the Company on March 31, 2005, File No. 1-9447).
2.2 Modification to the Third Amended Joint Plan of Liquidation for AJI and KJC, dated April 7, 2005 (incorporated by reference to Exhibit 2.2 to the ReportForm 8-K, dated December 19, 2005, filed by the Company, File No. 1-9447).2.2 Modification to the Third Amended Joint Plan of Liquidation for AJI and KJC, dated April 7, 2005 (incorporated by reference to Exhibit 2.2 to the Current Report Form 8-K, filed by the Company on December 23, 2005, File No. 1-9447).
2.3 Second Modification to the Third Amended Joint Plan of Liquidation for AJI and KJC, dated November 22, 2005 (incorporated by reference to Exhibit 2.3 to the ReportForm 8-K, dated December 19, 2005, filed by the Company, File No. 1-9447).2.3 Second Modification to the Third Amended Joint Plan of Liquidation for AJI and KJC, dated November 22, 2005 (incorporated by reference to Exhibit 2.3 to the Current Report Form 8-K, filed by the Company on December 23, 2005, File No. 1-9447).
2.4 Third Modification to the Third Amended Joint Plan of Liquidation for AJI and KJC, dated December 19, 2005(incorporated by reference to Exhibit 2.4 to the ReportForm 8-K, dated December 19, 2005, filed by the Company, File No. 1-9447).2.4 Third Modification to the Third Amended Joint Plan of Liquidation for AJI and KJC, dated December 19, 2005 (incorporated by reference to Exhibit 2.4 to the Current Report Form 8-K, filed by the Company on December 23, 2005, File No. 1-9447).
2.5 Third Amended Joint Plan of Liquidation for Kaiser Alumina Australia Corporation (‘KAAC”) and Kaiser Finance Corporation (‘KFC”), dated February 25, 2005 (incorporated by reference to Exhibit 99.3 to the Report onForm 10-K for the period ended December 31, 2004, filed by the Company, File No. 1-9447).2.5 Third Amended Joint Plan of Liquidation for Kaiser Alumina Australia Corporation (“KAAC”) and Kaiser Finance Corporation (“KFC”), dated February 25, 2005 (incorporated by reference to Exhibit 99.3 to the Annual Report on Form 10-K for the period ended December 31, 2004, filed by the Company on March 31, 2005, File No. 1-9447).
2.6 Modification to the Third Amended Joint Plan of Liquidation for KAAC and KFC, dated April 7, 2005 (incorporated by reference to Exhibit 2.6 to the Report onForm 8-K dated December 19, 2005, filed by the Company, File No. 1-9447).2.6 Modification to the Third Amended Joint Plan of Liquidation for KAAC and KFC, dated April 7, 2005 (incorporated by reference to Exhibit 2.6 to the Current Report on Form 8-K, filed by the Company on December 23, 2005, File No. 1-9447).
2.7 Second Modification to the Third Amended Joint Plan of Liquidation for KAAC and KFC, dated November 22, 2005 (incorporated by reference to Exhibit 2.7 to the Report onForm 8-K dated December 19, 2005, filed by the Company, File No. 1-9447).2.7 Second Modification to the Third Amended Joint Plan of Liquidation for KAAC and KFC, dated November 22, 2005 (incorporated by reference to Exhibit 2.7 to the Current Report on Form 8-K, filed by the Company on December 23, 2005, File No. 1-9447).
2.8 Third Modification to the Third Amended Joint Plan of Liquidation for KAAC and KFC, dated December 19, 2005 (incorporated by reference to Exhibit 2.8 to the Report onForm 8-K dated December 19, 2005, filed by the Company, File No. 1-9447)2.8 Third Modification to the Third Amended Joint Plan of Liquidation for KAAC and KFC, dated December 19, 2005 (incorporated by reference to Exhibit 2.8 to the Current Report on Form 8-K, filed by the Company on December 23, 2005, File No. 1-9447)
2.9 Second Amended Joint Plan of Reorganization for the Company, KACC and Certain of Their Debtor Affiliates, dated as of September 7, 2005 (incorporated by reference to Exhibit 99.2 to the Report onForm 8-K, dated September 8, 2005, filed by the Company, File No. 1-9447).2.9 Second Amended Joint Plan of Reorganization for the Company, KACC and Certain of Their Debtor Affiliates, dated as of September 7, 2005 (incorporated by reference to Exhibit 99.2 to the Current Report on Form 8-K, filed by the Company on September 13, 2005, File No. 1-9447).
2.10 Modifications to the Second Amended Joint Plan of Reorganization for the Company, KACC and Certain of Their Debtor Affiliates Pursuant to Stipulation and Agreed Order between Insurers, Debtors, Committee and Future Representatives (incorporated by reference to Exhibit 2.2 to the Report onForm 8-K, dated February 1, 2006, filed by the Company, File No. 1-9447).2.10 Modifications to the Second Amended Joint Plan of Reorganization for the Company, KACC and Certain of Their Debtor Affiliates Pursuant to Stipulation and Agreed Order between Insurers, Debtors, Committee and Future Representatives (incorporated by reference to Exhibit 2.2 to the Current Report on Form 8-K, filed by the Company on February 7, 2006, File No. 1-9447).
2.11 Modification to the Second Amended Joint Plan of Reorganization for the Company, KACC and Certain of Their Debtor Affiliates, dated as of November 22, 2005 (incorporated by reference to Exhibit 2.3 to the Report onForm 8-K, dated February 1, 2006, filed by the Company, File No. 1-9447).2.11 Modification to the Second Amended Joint Plan of Reorganization for the Company, KACC and Certain of Their Debtor Affiliates, dated as of November 22, 2005 (incorporated by reference to Exhibit 2.3 to the Current Report on Form 8-K, filed by the Company on February 7, 2006, File No. 1-9447).
2.12 Third Modification to the Second Amended Joint Plan of Reorganization for the Company, KACC and Certain of Their Debtor Affiliates, dated as of December 16, 2005 (incorporated by reference to Exhibit 2.4 to the Report onForm 8-K, dated February 1, 2006, filed by the Company, File No. 1-9447).2.12 Third Modification to the Second Amended Joint Plan of Reorganization for the Company, KACC and Certain of Their Debtor Affiliates, dated as of December 16, 2005 (incorporated by reference to Exhibit 2.4 to the Current Report on Form 8-K, filed by the Company on February 7, 2006, File No. 1-9447).
2.13 Order Confirming the Second Amended Joint Plan of Reorganization of the Company, KACCand Certain of Their Debtor Affiliates (incorporated by reference to Exhibit 2.5 to the Report onForm 8-K, dated February 1, 2006, filed by the Company, File No. 1-9447).2.13 Order Confirming the Second Amended Joint Plan of Reorganization of the Company, KACCand Certain of Their Debtor Affiliates (incorporated by reference to Exhibit 2.5 to the Current Report on Form 8-K, filed by the Company on February 7, 2006, File No. 1-9447).
2.14 Order Affirming the Confirmation Order of the Second Amended Joint Plan of Reorganization of the Company, KACC and Certain of Their Debtor Affiliates, as modified (incorporated by reference to Exhibit 2.6 to the Registration Statement onForm 8-A, dated July 6, 2006, filed by the Company, File No. 1-9447).2.14 Order Affirming the Confirmation Order of the Second Amended Joint Plan of Reorganization of the Company, KACC and Certain of Their Debtor Affiliates, as modified (incorporated by reference to Exhibit 2.6 to the Registration Statement on Form 8-A, filed by the Company on July 6, 2006, FileNo. 1-9447).


104125


 

        
Exhibit
Exhibit
  Exhibit
  
Number
Number
 
Description
Number
 
Description
2.15 Special Procedures for Distributions on Account of NLRB Claim, as agreed by the National Labor Relations Board, the United Steel, Paper and Forestry, Rubber, Manufacturing, Energy, Allied Industrial and Service Workers International Union, AFL-CIO, CLC (formerly known as the United Steelworkers of America, AFL-CIO, CLC) (the ‘USW”) and the Company pursuant to Section 7.8e of the Second Amended Joint Plan of Reorganization of the Company, KACC and Certain of Their Debtor Affiliates, as modified (incorporated by reference to Exhibit 2.7 to the Registration Statement onForm 8-A, dated July 6, 2006, filed by the Company, File No. 000-52105).2.15 Special Procedures for Distributions on Account of NLRB Claim, as agreed by the National Labor Relations Board, the United Steel, Paper and Forestry, Rubber, Manufacturing, Energy, Allied Industrial and Service Workers International Union, AFL-CIO, CLC (formerly known as the United Steelworkers of America, AFL-CIO, CLC) (the “USW”) and the Company pursuant to Section 7.8e of the Second Amended Joint Plan of Reorganization of the Company, KACC and Certain of Their Debtor Affiliates, as modified (incorporated by reference to Exhibit 2.7 to the Registration Statement on Form 8-A, filed by the Company on July 6, 2006, File No. 000-52105).
3.1 Amended and Restated Certificate of Incorporation of the Company (incorporated by reference to Exhibit 3.1 to the Report onForm 8-A, dated July 6, 2006, filed by the Company, File No. 000-52105).3.1 Amended and Restated Certificate of Incorporation of the Company (incorporated by reference to Exhibit 3.1 to the Registration Statement on Form 8-A, filed by the Company on July 6, 2006, File No. 000-52105).
3.2 Amended and Restated Bylaws of the Company (incorporated by reference to Exhibit 3.2 Registration Statement onForm 8-A, dated July 6, 2006, filed by the Company, File No. 000-52105).3.2 Amended and Restated Bylaws of the Company (incorporated by reference to Exhibit 3.2 to the Registration Statement on Form 8-A, filed by the Company on July 6, 2006, File No. 000-52105).
10.1 Senior Secured Revolving Credit Agreement, dated as of July 6, 2006, among the Company, Kaiser Aluminum Investments Company, Kaiser Aluminum Fabricated Products, LLC (‘‘KAFP”), Kaiser Aluminum International, Inc., certain financial institutions from time to time thereto, as lenders, J.P. Morgan Securities, Inc., The CIT Group/Business Credit, Inc. and JPMorgan Chase Bank, N.A., as administrative agent (incorporated by reference to Exhibit 10.1 to the Report onForm 8-K, dated July 6, 2006, filed by the Company, File No. 000-52105).10.1 Senior Secured Revolving Credit Agreement, dated as of July 6, 2006, among the Company, Kaiser Aluminum Investments Company, Kaiser Aluminum Fabricated Products, LLC (“KAFP”), Kaiser Aluminum International, Inc., certain financial institutions from time to time thereto, as lenders, J.P. Morgan Securities, Inc., The CIT Group/Business Credit, Inc. and JPMorgan Chase Bank, N.A., as administrative agent (incorporated by reference to Exhibit 10.1 to the Current Report on Form 8-K, filed by the Company on July 6, 2006, File No. 000-52105).
10.2 Term Loan and Guaranty Agreement, dated as of July 6, 2006, among KAFP, the Company and certain indirect subsidiaries of the Company listed as ‘Guarantors‘ thereto, certain financial institutions from time to time party thereto, as lenders, J.P. Morgan Securities, Inc., JPMorgan Chase Bank, N.A., as administrative agent, and Wilmington Trust Company, as collateral agent (incorporated by reference to Exhibit 10.2 to the Report onForm 8-K, dated July 6, 2006, filed by the Company, File No. 000-52105).10.2 First Amendment to Senior Secured Revolving Credit Agreement, Consent and Facility Increase, dated as of December 10, 2007 (incorporated by reference to Exhibit 10.1 to the Current Report on Form 8-K, filed by the Company on December 13, 2007, File No. 000-52105)
**10.3 Description of Compensation of Directors (incorporated by reference to Exhibit 10.3 to the Report onForm 8-K, dated July 6, 2006, filed by the Company, File No. 000-52105).10.3 Term Loan and Guaranty Agreement, dated as of July 6, 2006, among KAFP, the Company and certain indirect subsidiaries of the Company listed as dGuarantors’ thereto, certain financial institutions from time to time party thereto, as lenders, J.P. Morgan Securities, Inc., JPMorgan Chase Bank, N.A., as administrative agent, and Wilmington Trust Company, as collateral agent (incorporated by reference to Exhibit 10.2 to the Current Report on Form 8-K, filed by the Company on July 6, 2006, FileNo. 000-52105).
**10.4 2006 Short Term Incentive Plan for Key Managers (incorporated by reference to Exhibit 10.4 to the Report onForm 8-K, dated July 6, 2006, filed by the Company, File No. 000-52105).**10.4 Description of 2006 Compensation of Directors (incorporated by reference to Exhibit 10.3 to the Report on Form 8-K, filed by the Company on July 6, 2006, File No. 000-52105).
**10.5 Employment Agreement, dated as of July 6, 2006, between the Company and Jack A. Hockema (incorporated by reference to Exhibit 10.5 to the Report onForm 8-K, dated July 6, 2006, filed by the Company, File No. 000-52105).**10.5 Description of 2007 Compensation of Directors (incorporated by reference to Exhibit 10.1 to the Current Report on Form 8-K, filed by the Company on June 12, 2007, File No. 000-52105).
**10.6 Employment Agreement, dated as of July 6, 2006, between the Company and Joseph P. Bellino (incorporated by reference to Exhibit 10.6 to the Report onForm 8-K, dated July 6, 2006, filed by the Company, File No. 000-52105).**10.6 2006 Short Term Incentive Plan for Key Managers (incorporated by reference to Exhibit 10.4 to the Report on Form 8-K, filed by the Company on July 6, 2006, File No. 000-52105).
**10.7 Employment Agreement, dated as of July 6, 2006, between the Company and Daniel D. Maddox (incorporated by reference to Exhibit 10.7 to the Report onForm 8-K, dated July 6, 2006, filed by the Company, File No. 000-52105).**10.7 Summary of the Kaiser Aluminum Fabricated Products 2007 Short Term Incentive Plan for Key Managers (incorporated by reference to Exhibit 10.1 to the Current Report on Form 8-K, filed by the Company on April 5, 2007, File No. 000-52105).
10.8 Form of Director Indemnification Agreement Employment Agreement (incorporated by reference to Exhibit 10.8 to the Report onForm 8-K, dated July 6, 2006, filed by the Company, File No. 000-52105).**10.8 Employment Agreement, dated as of July 6, 2006, between the Company and Jack A. Hockema (incorporated by reference to Exhibit 10.5 to the Current Report on Form 8-K, filed by the Company on July 6, 2006, File No. 000-52105).
10.9 Form of Officer Indemnification Agreement (incorporated by reference to Exhibit 10.9 to the Report onForm 8-K, dated July 6, 2006, filed by the Company, File No. 000-52105).**10.9 Employment Agreement, dated as of July 6, 2006, between the Company and Joseph P. Bellino (incorporated by reference to Exhibit 10.6 to the Current Report on Form 8-K, filed by the Company on July 6, 2006, File No. 000-52105).
10.10 Form of Director and Officer Indemnification Agreement (incorporated by reference to Exhibit 10.10 to the Report onForm 8-K, dated July 6, 2006, filed by the Company, File No. 000-52105).**10.10 Form of Director Indemnification Agreement (incorporated by reference to Exhibit 10.8 to the Current Report on Form 8-K, filed by the Company on July 6, 2006, File No. 000-52105).
10.11 Kaiser Aluminum Corporation 2006 Equity and Performance Incentive Plan (incorporated by reference to Exhibit 99.1 to the Registration Statement onForm S-8, Filed by the Company with the SEC on July 6, 2006, File No. 000-52105).**10.11 Form of Officer Indemnification Agreement (incorporated by reference to Exhibit 10.9 to the Current Report on Form 8-K, filed by the Company on July 6, 2006, File No. 000-52105).
**10.12 Form of Executive Officer Restricted Stock Award (incorporated by reference to Exhibit 10.12 to the Report onForm 8-K, dated July 6, 2006, filed by the Company, File No. 000-52105).**10.12 Form of Director and Officer Indemnification Agreement (incorporated by reference to Exhibit 10.10 to the Current Report on Form 8-K, filed by the Company on July 6, 2006, File No. 000-52105).
**10.13 Form of Non-Employee Director Restricted Stock Award (incorporated by reference to Exhibit 10.13 to the Report onForm 8-K, dated July 6, 2006, filed by the Company, File No. 000-52105).


105126


 

        
Exhibit
Exhibit
  Exhibit
  
Number
Number
 
Description
Number
 
Description
**10.14 Kaiser Aluminum Fabricated Products Restoration Plan (incorporated by reference to Exhibit 10.14 to the Report onForm 8-K, dated July 6, 2006, filed by the Company, File No. 000-52105).*10.13 Kaiser Aluminum Corporation Amended and Restated 2006 Equity and Performance Incentive Plan.
10.15 Stock Transfer Restriction Agreement, dated as of July 6, 2006, between the Company and National City Bank, in its capacity as the trustee for the trust that provides benefits for certain eligible retirees of Kaiser Aluminum & Chemical Corporation represented by the USW, the International Union, United Automobile, Aerospace and Agricultural Implement Workers of America and its Local 1186, the International Association of Machinists and Aerospace Workers, the International Chemical Workers Union Council of the United Food and Commercial Workers, and the Paper, Allied-Industrial, Chemical and Energy Workers International Union, AFL-CIO, CLC and their surviving spouses and eligible dependents (the ‘‘Union VEBA”) (incorporated by reference to Exhibit 4.1 to the Registration Statement onForm 8-A, filed by the Company with the SEC on July 6, 2006, File No. 000-52105).**10.14 2006 Form of Executive Officer Restricted Stock Award Agreement (incorporated by reference to Exhibit 10.12 to the Current Report on Form 8-K, filed by the Company on July 6, 2006, FileNo. 000-52105).
10.16 Registration Rights Agreement, dated as of July 6, 2006, between the Company and the Union VEBA and the other parties thereto (incorporated by reference to Exhibit 4.2 to the Registration Statement onForm 8-A, filed by the Company with the SEC on July 6, 2006, File No. 000-52105).**10.15 2006 Form of Non-Employee Director Restricted Stock Award Agreement (incorporated by reference to Exhibit 10.13 to the Current Report on Form 8-K, filed by the Company on July 6, 2006, FileNo. 000-52105).
10.17 Director Designation Agreement, dated as of July 6, 2006, between the Company and the USW (incorporated by reference to Exhibit 4.3 to the Registration Statement onForm 8-A, Filed by the Company with the SEC on July 6, 2006, File No. 000-52105).**10.16 2007 Form of Non-Employee Director Restricted Stock Award Agreement (incorporated by reference to the Current Report on Form 8-K, filed by the Company on June 12, 2007, File No. 000-52105).
**10.18 Key Employee Retention Plan (effective September 3, 2002) (incorporated by reference to Exhibit 10.26 to the Report onForm 10-K for the period ended December 31, 2002, filed by the Company, FileNo. 1-9447).**10.17 Kaiser Aluminum Fabricated Products Restoration Plan (incorporated by reference to Exhibit 10.14 to the Current Report on Form 8-K, filed by the Company on July 6, 2006, File No. 000-52105).
**10.19 Form of Retention Agreement for the KACC Key Employee Retention Plan (effective September 3, 2002) for Jack A. Hockema and John Barneson (incorporated by reference to Exhibit 10.27 to the Report onForm 10-K for the period ended December 31, 2002, filed by the Company, File No. 1-9447).10.18 Stock Transfer Restriction Agreement, dated as of July 6, 2006, between the Company and National City Bank, in its capacity as the trustee for the trust that provides benefits for certain eligible retirees of Kaiser Aluminum & Chemical Corporation represented by the USW, the International Union, United Automobile, Aerospace and Agricultural Implement Workers of America and its Local 1186, the International Association of Machinists and Aerospace Workers, the International Chemical Workers Union Council of the United Food and Commercial Workers, and the Paper, Allied-Industrial, Chemical and Energy Workers International Union, AFL-CIO, CLC and their surviving spouses and eligible dependents (the “Union VEBA”) (incorporated by reference to Exhibit 4.1 to the Registration Statement on Form 8-A, filed by the Company on July 6, 2006, File No. 000-52105).
**10.20 Severance Plan (effective September 3, 2002) (incorporated by reference to Exhibit 10.30 to the Report onForm 10-K for the period ended December 31, 2002, filed by the Company, File No. 1-9447).10.19 Registration Rights Agreement, dated as of July 6, 2006, between the Company and the Union VEBA and the other parties thereto (incorporated by reference to Exhibit 4.2 to the Registration Statement on Form 8-A, filed by the Company on July 6, 2006, File No. 000-52105).
**10.21 Form of Severance Agreement for the Severance Plan (effective September 3, 2002) for John Barneson, John M. Donnan and Daniel D. Maddox (incorporated by reference to Exhibit 10.31 to the Report onForm 10-K for the period ended December 31, 2002, filed by the Company, File No. 1-9447).10.20 Director Designation Agreement, dated as of July 6, 2006, between the Company and the USW (incorporated by reference to Exhibit 4.3 to the Registration Statement on Form 8-A, filed by the Company on July 6, 2006, File No. 000-52105).
**10.22 Form of Change in Control Severance Agreement for John Barneson (incorporated by reference to Exhibit 10.32 to the Report onForm 10-K for the period ended December 31, 2002, filed by the Company, File No. 1-9447).**10.21 Key Employee Retention Plan (effective September 3, 2002) (incorporated by reference to Exhibit 10.26 to the Annual Report on Form 10-K for the period ended December 31, 2002, filed by the Company on March 31, 2003, File No. 1-9447).
**10.23 Form of Change in Control Severance Agreement for John M. Donnan and Daniel D. Maddox (incorporated by reference to Exhibit 10.33 to the Report onForm 10-K for the period ended December 31, 2002, filed by the Company, File No. 1-9447).**10.22 Form of Retention Agreement for the KACC Key Employee Retention Plan (effective September 3, 2002) for Jack A. Hockema and John Barneson (incorporated by reference to Exhibit 10.27 to the Annual Report on Form 10-K for the period ended December 31, 2002, filed by the Company on March 31, 2003, File No. 1-9447).
**10.24 Description of Long-Term Incentive Plan (incorporated by reference to Exhibit 10.21 to the Report onForm 10-K for the period ended December 31, 2004, filed by the Company, File No. 1-9447).**10.23 Severance Plan (effective September 3, 2002) (incorporated by reference to Exhibit 10.30 to the Annual Report on Form 10-K for the period ended December 31, 2002, filed by the Company on March 31, 2003, File No. 1-9447).
10.25 Settlement and Release Agreement dated October 5, 2004, by and among the Debtors (as defined therein) and the Creditors’ Committee (as defined therein) (incorporated by reference to Exhibit 10.2 to the Report onForm 10-Q for the quarterly period ended September 30, 2004, filed by the Company, File No. 1-9447).**10.24 Form of Severance Agreement for the Severance Plan (effective September 3, 2002) for John Barneson and John M. Donnan (incorporated by reference to Exhibit 10.31 to the Annual Report on Form 10-K for the period ended December 31, 2002, filed by the Company on March 31, 2003, File No. 1-9447).
10.26 Amendment, dated as of January 27, 2005, to Settlement and Release Agreement dated as of October 5, 2004, by and among the Debtors (as defined therein) and the Creditors’ Committee (as defined therein) (incorporated by reference to Exhibit 10.23 to the Report onForm 10-K for the period ended December 31, 2004, filed by the Company, File No. 1-9447).**10.25 Form of Change in Control Severance Agreement for John Barneson (incorporated by reference to Exhibit 10.32 to the Annual Report on Form 10-K for the period ended December 31, 2002, filed by the Company on March 31, 2003, File No. 1-9447).
10.27 Settlement Agreement dated October 14, 2004, between KACC and the Pension Benefit Guaranty Corporation (incorporated by reference to Exhibit 10.3 to the Report onForm 10-Q for the period ended September 30, 2004, filed by the Company, File No. 1-9447).**10.26 Form of Change in Control Severance Agreement for John M. Donnan (incorporated by reference to Exhibit 10.33 to the Annual Report on Form 10-K for the period ended December 31, 2002, filed by the Company on March 31, 2003, File No. 1-9447).
**10.28 Release between KACC and Kerry A. Shiba (incorporated by reference to Exhibit 10.1 to the Report onForm 8-K, dated as of March 14, 2006, filed by the Company, File No. 1-9447).**10.27 Description of Long-Term Incentive Plan (incorporated by reference to Exhibit 10.21 to the Annual Report on Form 10-K for the period ended December 31, 2004, filed by the Company on March 31, 2005, File No. 1-9447).
*21  Significant Subsidiaries of Kaiser Aluminum Corporation


106127


 

     
Exhibit
  
Number
 
Description
 
 **10.282007 Form of Executive Officer Restricted Stock Award Agreement (incorporated by reference to Exhibit 10.2 to the Current Report on Form 8-K, filed by the Company on April 5, 2007, FileNo. 000-52105).
**10.292007 Form of Executive Officer Option Rights Award Agreement (incorporated by reference to Exhibit 10.3 to the Current Report on Form 8-K, filed by the Company on April 5, 2007, File No. 000-52105).
*21Significant Subsidiaries of Kaiser Aluminum Corporation.
*23.1 Consent of Independent Registered Public Accounting FirmFirm.
 *31.1 Certification of Jack A. Hockema pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.
 *31.2 Certification of Joseph P. Bellino pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.
 *32.1 Certification of Jack A. Hockema pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.
 *32.2 Certification of Joseph P. Bellino pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.
 
 
*Filed herewith.
 
**Management contract or compensatory plan or arrangement required to be filed as an exhibit to this Annual Report onForm 10-K.


107128