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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, DC 20549


FORM 10-K/A

Amendment No. 1 to Form 10-K

(Mark One) 

ý

QUARTERLYANNUAL REPORT PURSUANT TO SECTION 13 ORor 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934


For the fiscal year ended December 28, 2002January 3, 2004


OR

o

TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

Commission File Number 0-2648

HON INDUSTRIES Inc.


HNI Corporation
(formerly HON INDUSTRIES Inc.)
An Iowa Corporation IRS Employer No. 42-0617510
414 East Third Street
P. O. Box 1109
Muscatine, IA 52761-0071
563/264-7400

414 East Third Street
P. O. Box 1109
Muscatine, IA 52761-0071
563/264-7400

Securities registered pursuant to Section 12(b) of the Act:NoneNone..

Securities registered pursuant to Section 12(g) of the Act:


        Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes ý    No o

        Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant's knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.o

        Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Act) Yes ý    No o

        The aggregate market value of the voting stock held by nonaffiliates of the registrant, as of June 28, 2002,2003, was: $1,220,433,171$1,335,211,493 assuming all 5% holders are affiliates.

        The number of shares outstanding of the registrant's common stock, as of March 3, 2003,February 20, 2004, was: 58,351,974.58,239,877.

Documents Incorporated by Reference

        Portions of the registrant's Proxy Statement dated March 24, 2003,19, 2004, for the May 5, 2003,4, 2004, Annual Meeting of Shareholders are incorporated by reference into Part III.

        Index of Exhibits is located on Page 61.63.







EXPLANATORY NOTE

        HNI Corporation (formerly HON INDUSTRIES Inc.) (the "Company") is filing this Amendment No. 1 on Form 10-K/A (this "Amendment") to amend the Company's Annual Report on Form 10-K for the year ended January 3, 2004 (the "Annual Report"), as filed with the Securities and Exchange Commission on March 1, 2004. This Amendment is being filed to conform the format of the certification of the principal executive officer and of the principal financial officer included in Exhibits 31.1 and 31.2 and previously filed with the Annual Report to current form requirements of the Securities Exchange Act of 1934. This Amendment also includes as Exhibit 24 a power of attorney incorporated by reference to the Annual Report. This Amendment speaks as of the original filing date of the Annual Report, and except for such exhibits, no other changes to the Annual Report, including the financial statements filed as a part of this report, are being made by means of this filing.



ANNUAL REPORT ON FORM 10-K
TABLE OF CONTENTS



Page

PART I
Page

Item 1.

Business

 

3

Item 2.

Properties

 

10

Item 3.

Legal Proceedings

 

1112

Item 4.

Submission of Matters to a Vote of Security Holders

 

1112

 

Table I—Executive Officers of the Registrant

 

1213

PART II

Item 5.

Market for Registrant's Common Equity and Related Stockholder Matters

 

1314

Item 6.

Selected Financial Data—Eleven-Year Summary

 

15

Item 7.

Management's Discussion and Analysis of Financial Condition and Results of Operations

 

17

Item 7A.

Quantitative and Qualitative Disclosures About Market Risk

 

2425

Item 8.

Financial Statements and Supplementary Data

 

2426

Item 9.

Changes in and Disagreements with Accountants on Accounting and Financial Disclosure

 

2426

Item 9A.

Controls and Procedures


26

PART III

Item 10.

Directors and Executive Officers of the Registrant

 

2527

Item 11.

Executive Compensation

 

2527

Item 12.

Securities Ownership of Certain Beneficial Owners and Management

 

2528

Item 13.

Certain Relationships and Related Transactions

 

25

PART IV28

Item 14.

ControlsPrincipal Accountant Fees and ProceduresServices

 

2628

PART IV

Item 15.

Exhibits, Financial Statement Schedules, and Reports on Form 8-K

 

2629

Signatures


29

Certifications

 

31

Financial Statements

 

33

Financial Statement Schedules

 

6062

Index of Exhibits

 

6163

2




ANNUAL REPORT ON FORM 10-K



PART I

ITEM 1. BUSINESS

General

        HON INDUSTRIES Inc. ("HON" or the(the "Company") is an Iowa corporation incorporated in 1944. The Company is a provider of office furniture and hearth products. Approximately 76%74% of fiscal year 20022003 net sales were in office furniture and 24%26% in hearth products. A broad office furniture product offering is sold to dealers, wholesalers, warehouse clubs, retail superstores, end-user customers, and federal and state governments. Dealer, wholesaler, and retail superstores are the major channels based on sales.

Hearth products include wood-, pellet-, gas-burning and electric factory-built fireplaces, fireplace inserts, stoves, gas logs, and gas logs.accessories. These products are sold through a national system of dealers, wholesalers, large regional contractors, and Company-owned retail outlets. In fiscal 2002,2003, the Company had net sales of $1.7$1.8 billion, of which approximately $1.3 billion was attributable to office furniture products and $0.4$0.5 billion was attributable to hearth products. Please refer to Operating Segment Information in the Notes to Consolidated Financial Statements for further information about operating segments.

        The Company is organized into a corporate headquarters and operating units with offices, manufacturing plants, distribution centers, and sales showrooms in the United States, Canada, and Mexico. See Item 2. Properties, for additional related discussion. Five operating units, marketing under various brand names, participate in the office furniture industry. These operating units include: The HON Company, Allsteel Inc., Maxon Furniture Inc. (previously BPI Inc), The Gunlocke Company L.L.C., and Holga Inc. Each of these operating units provides products which are sold through various channels of distribution and segments of the industry. On January 5, 2004, the Company finalized the acquisition of Paoli, Inc., a leading provider of wood case goods and seating.

        Hearth & Home Technologies Inc. (previously Hearth Technologies Inc.) was created in October 1996 with the acquisition of Heat-N-Glo Fireplace Products, Inc. and its subsequent integration with the Company's Heatilator operation. On February 20, 1998, the Company acquired Aladdin Steel Products, Inc., a manufacturer of wood-, pellet-, and gas-burning stoves and inserts. On February 29, 2000, the Company completed the acquisition of two leading hearth products distributors, American Fireplace Company (AFC) and the Allied Group (Allied). AFC and Allied have been integrated under the trade name Fireside Hearth & Home. Fireside Hearth & Home sells, installs, and services a broad range of gas- and wood-burning fireplaces as well as fireplace mantels, surrounds, facings, and other accessories.

        HON International Inc. markets select products manufactured by the other various HON INDUSTRIES operating units outside the United States and Canada. It also operates foreign business development offices in Singapore, Japan, and Mexico.

        Since its inception, the Company has been committed to improvement in manufacturing and in 1992 introduced its process improvement approach known as Rapid Continuous Improvement ("RCI") which focuses on streamlining design, manufacturing, and administrative processes. The Company's RCI program, in which most members participate, has contributed to increased productivity, lower manufacturing costs, improved product quality, and workplace safety. In addition, the Company's RCI efforts enable it to offer short average lead times, from receipt of order to delivery and installation, for most of its products.

        The Company distributes its products through an extensive network of independent office furniture dealers, office products dealers, wholesalers and retailers. The Company is a supplier of office furniture to each of the largest nationwide chains of office products dealers, or "mega-dealers,"national supply dealers," which areinclude Boise Cascade Corporation; Corporate Express Inc., A Buhrmann Company; Office Depot Business



Services Group; and Staples Commercial Advantage. The Company is also a supplier to the Office Depot, Staples, and Office Max superstores.

        The Company's product development efforts are focused on developing and providing solutions that are sensitive todeliver quality, aesthetics, style, purposeful design and are focused on reducing the cost to manufacture existing products.

        An important element of the Company's success has been its member-owner culture, which has enabled it to attract, develop, retain, and retainmotivate skilled, experienced and efficient members. Each of the Company's eligible members own stock in the Company through a number of stock-based plans, including a member stock purchase plan and a profit-sharing retirement plan, which drives a unique level of commitment to the Company's success throughout the entire workforce. In addition, most production members are eligible for incentive bonuses.

3



        For further financial-related information with respect to acquisitions, dispositions,restructuring, and Company operations in general, refer to Item 7. Management's Discussion and Analysis of Financial Condition and Results of Operations, and the following captions included in the Notes to Consolidated Financial Statements, which are filed as part of this report: Nature of Operations, Business Combinations, and Operating Segment Information.

Industry

        According to the Business and Institutional Furniture Manufacturer's Association ("BIFMA"), U.S. office furniture industry shipments are estimated to be approximately $8,890,000,000$8,505,000,000 in 2002,2003, a decrease of 19.0%4.3% compared to 2001,2002, which was a 17.4%19.0% decrease from 20002001 levels. The Company believes that the decrease was due to lower corporate profits and prevailing economic conditions.

        The U.S. office furniture market consists of two primary segments—the project or contract segment and the commercial segment. The project segment has traditionally been characterized by sales of office furniture and services to large corporations, such as for new office facilities, relocations, or department or office redesigns, which are frequently customized to meet specific client and designer preferences. Project furniture is generally purchased through office furniture dealers who typically prepare a custom-designed office layout emphasizing image and design. The selling process is often complex and lengthy and generally has several manufacturers competing for the same projects.

        The commercial segment of the market, in which the Company is a leader, primarily represents smaller orders of office furniture purchased by businesses and home office users on the basis of price, quality, selection, and quick delivery. Office products dealers, wholesalers and retailers, such as office products superstores, are the primary distribution channels in this market segment. Office furniture and products dealers publish periodic catalogs that display office furniture and products from various manufacturers.

        The Company also competes in the domestic hearth industry, where it is a market leader. Hearth products are typically purchased by builders during the construction of new homes and homeowners during the renovation of existing homes. Both types of purchases involve seasonality with retrofit activity being concentrated in the September to December time frame. Distribution is primarily accomplished through independent dealers, who may buy direct from the manufacturer or from an intermediate distributor. The Company sells approximately 70% of its products to the new construction/builder channel.

Growth Strategy

        The Company's strategy is to build on its position as a leading manufacturer of office furniture and hearth products in North America. The components of this growth strategy are to introduce new products, build brand equity, continually reduce costs, provide outstanding customer satisfaction by



focusing on the end-user, strengthen the distribution network, respond to global competition, pursue complementary strategic acquisitions, and enter markets not currently being served.

Employees/Members

        As of December 28, 2002,January 3, 2004, the Company employed approximately 8,8008,900 persons, 8,500 of whomwho were members and 300400 of whomwho were temporary personnel. Of the approximately 8,800 persons employed by the Company, 4,700 were in the Company's manufacturing operations. The Company employed approximately 400300 members who were members of unions. The Company believes that its labor relations are good.

Products and Solutions

Office Furniture

        The Company designs, manufactures, and markets a broad range of office furniture in four basic categories: (i) storage, including vertical files, lateral files, pedestals, and high density filing; (ii) seating, including task chairs, executive desk chairs, conference/training chairs, and side chairs; (iii) office systems (typically modular and moveable workspaces with integrated work surfaces, space dividers, and lighting); and (iv) desks and related products, including tables, bookcases, and credenzas. The Company's products are sold throughunder the Company's wholly owned subsidiaries—The HON Company, Allsteel Inc.brands—HON®, Maxon Furniture Inc.Allsteel®, The Gunlocke Company,Maxon®, Gunlocke®, Paoli® and Holga Inc.Holga®.

        The following is a description of the Company's major product categories and product lines:

Storage

        The Company offers a variety of storage options designed either to be integrated into the Company's office systems products or to function as freestanding furniture in office applications. The Company sells most of its freestanding storage through independent office products and office furniture dealers, nationwide chains of office products dealers, wholesalers, office products superstores, warehouse clubs, and mail order distributors.

4



Seating

        The Company's seating line includes chairs designed for all types of office work. The chairs are available in a variety of frame colors, coverings, and a wide range of price points. Key customer criteria in seating includes superior design, ergonomics, aesthetics, comfort, and quality.

Office Systems

        The Company offers a complete line of office panel systems products in order to meet the needs of a wide spectrum of organizations. Systems may be used for team worksettings,work settings, private offices and open floor plans, and are typically modular and movable workspaces composed of adjustable partitions, work surfaces, desk extensions, storage cabinets and electrical lighting systems which can be moved, reconfigured and reused within the office. Panel systems offer a cost-effective and flexible alternative to traditional drywall office construction. A typical installation of office panels often includes associated sales of seating, storage, and accessories.

        The Company offers whole office solutions, movable panels, storage units, and work surfaces that can be installed easily and reconfigured to accommodate growth and change in organizations. The Company also offers consultative selling and design services for its office system products.

Desks and Related Products

        The Company's collection of desks and related products include stand-alone steel, laminate and wood furniture items, such as desks, bookshelves, credenzas and mobile desking, and are available in a


range of designs and price points. The Company's desks and related products are sold to a wide variety of customers from those designing large office configurations to small retail and home office purchasers. The Company offers a variety of tables designed for use in conference rooms, private offices, training areas, team worksettingswork settings and open floor plans.

Hearth Products

        The Company is the largest U.S. manufacturer and marketer of metal prefabricated fireplaces and related products, primarily for the home, which it sells under the widely recognized Heatilator, Heat-N-Glo,Heatilator®, Heat-N-Glo®, and Quadra-FireQuadra-Fire® brand names.

        The Company's line of hearth products includes electric, wood-, pellet-, and gas-burning fireplaces and stoves, fireplace inserts, chimney systems, and related accessories. HeatilatorHeatilator® and Heat-N-GloHeat-N-Glo® are brand leaders in the two largest segments of the home fireplace market: vented-gas and wood fireplaces. The Company is the leader in "direct vent" fireplaces, which replace the chimney-venting system used in traditional fireplaces with a less expensive vent through an outer wall. See Business—Intellectual Property for additional details.

Manufacturing

        The HON Company manufactures office furniture in Alabama, California, Georgia, Iowa, Kentucky, New York, North Carolina, Virginia, Washington, and Monterrey, Mexico. Allsteel Inc. manufactures office furniture in Iowa, Pennsylvania, and Tennessee. Holga Inc. manufactures office furniture in California. The Gunlocke Company manufactures office furniture in New York. Maxon Furniture Inc. manufactures office furniture in North Carolina and Washington. Hearth & Home Technologies Inc. manufactures hearth products in Iowa, Maryland, Minnesota, and Washington.

        The Company purchases raw materials and components from a variety of suppliers, and generally most items are available from multiple sources. Major raw materials and components include coil steel, bar stock, castings, lumber, veneer, particle board,particleboard, fabric, paint, lacquer, hardware, plastic products, and shipping cartons.

        Since its inception, the Company has focused on making its manufacturing facilities and processes more flexible while at the same time reducing costs and improving product quality. In 1992, the Company adopted the principles of RCI, which focus on developing flexible and efficient design, manufacturing and administrative processes that remove excess cost. To achieve flexibility and attain efficiency goals, the Company has adopted a variety of production techniques including cellular manufacturing, focused factories, just-in-time inventory management, value engineering, business simplification, and 80/20 principles. The application of the RCI process has increased productivity by reducing set-up and processing times, square footage, inventory levels, product costs and delivery times, while improving quality and enhancing member safety. The Company's RCI process involves production and administrative employees, management, customers and suppliers. The Company has facilitators,

5



coaches and consultants dedicated to the RCI process and strives to involve all members in the RCI process. In addition, the Company has organized a group that designs, fabricates, tests and installs proprietary manufacturing equipment. Manufacturing also plays a key role in the Company's concurrent product development process that primarily seeks to design new products for ease of manufacturability.

Product Development

        The Company's product development efforts are primarily focused on developing end-user solutions that are sensitive to quality, aesthetics, style, purposeful design, and on reducing the cost to manufacture existing products. The Company accomplishes this through improving existing products, extending product lines, applying ergonomic research, improving manufacturing processes, applying alternative materials and providing engineering support and training to its operating units. The Company conducts its product development efforts at both the corporate and operating unit level. At the corporate level, the staff at the Company's Stanley M. Howe Technical Center, working in conjunction with operating staff, seeks breakthrough developments in product design, manufacturability and materials usage. At the operating unit level, development efforts are focused on achieving incremental improvements in product features



and manufacturing processes. The Company invested approximately $25.8 million, $21.4$25.8 million and $18.9$21.4 million, in product development during fiscal 2003, 2002, 2001, and 2000,2001, respectively, and has budgeted in excess of $25$28 million for product development in fiscal 2003.2004.

Intellectual Property

        As of December 28, 2002,January 3, 2004, the Company owned 245263 U.S. and 118221 foreign patents and had applications pending for 7875 U.S. and 113104 foreign patents. In addition, the Company holds registrations for 145154 U.S. and 208233 foreign trademarkstrademark registrations and hashave applications pending for 3526 U.S. and 4150 foreign trademarks.

        The Company's principal office furniture products do not require frequent technical changes. The majority of the Company's office furniture patents are design patents which expire at various times depending on the patent's date of issuance. The Company believes that neither any individual office furniture patent nor the Company's office furniture patents in the aggregate are material to the Company's business as a whole.

        The Company's patents covering its hearth and home products, protect various technical innovations and expire at various times, depending upon each patent's date of filing. While the acquisition of patents reflects Hearth & Home Technologies Inc'sInc.'s position in the market as an innovation leader, the Company believes that neither any individual hearth and home product's patent nor the Company's hearth and home patents in the aggregate are material to the Company's business as a whole.

        The Company applies for patent protection when it believes the expense of doing so is justified, and the Company believes that the duration of its registered patents is adequate to protect these rights. The Company also pays royalties in certain instances for the use of patents on products and processes owned by others.

        The Company actively protects its trademarks that it believes have significant value.

Sales and Distribution: Customers

        In 2002,2003, the Company's ten largest customers represented approximately 37%36% of its consolidated net sales. The substantial purchasing power exercised by large customers may adversely affect the prices at which the Company can successfully offer its products. In addition, there can be no assurance that the Company will be able to maintain its customer relationships as consolidation of its customers occur.

        The Company today sells its products through six principal distribution channels. The first channel, independent, local office furniture and office products dealers, specialize in the sale of a broad range of office furniture and office furniture systems, mostly to small- and medium-sized businesses, branch offices of large corporations, and home office owners.

        The second distribution channel comprises nationwide chains of office products dealers, or "mega-dealers,"national supply dealers," including Boise Cascade Corporation; Corporate Express Inc., A Buhrmann Company; Office Depot Business Services Group; and Staples Commercial Advantage. Many of the independent dealers and mega-dealernational supply dealer locations assist their customers with the evaluation of office space requirements, systems layout and product selection, and design and office solution services provided by professional designers.

        The third distribution channel, corporate accounts, is where the Company has the direct selling relationship with the end-user. Installation is normally provided through a dealer.

6



        The fourth distribution channel, wholesalers, serve as distributors of the Company's products to independent dealers, mega-dealersnational supply dealers and superstores. The Company sells to the nation's largest wholesalers, United Stationers and S.P. Richards, as well as to regional wholesalers. Wholesalers maintain inventory of standard product lines for resale to the various retailers. They also special order



products from the Company in customer-selected models and colors. The Company's wholesalers maintain warehouse locations throughout the United States, which enable the Company to make its products available for rapid delivery to retailers anywhere in the country. One customer, United Stationers, accounted for approximately 14%13% of the Company's consolidated net sales in 2003, and 14% in 2002 2001, and 2000.2001.

        The fifth distribution channel is retail stores, which include office products superstores such as Office Depot, Office Max, and Staples and warehouse clubs like Costco and Sam's Club.

        The sixth distribution channel consists of government-focused dealers that sell the Company's products to federal, state and local government offices.

        The Company's office furniture sales force consists of regional sales managers, salespersons, and firms of independent manufacturers' representatives who collectively provide national sales coverage. Sales managers and salespersons are compensated by a combination of salary and incentive bonus.

        Office products dealers, national wholesalers and retailers market their products over the internetInternet and through catalogs published periodically. These catalogs are distributed to existing and potential customers. The Company believes that the inclusion of the Company's product lines in customer catalogs and e-business offers strong potential for increased sales of the listed product items due to the exposure provided.

        The Company also makes export sales through HON International Inc. to office furniture dealers and wholesale distributors serving select foreign markets. Distributors are principally located in Latin America and the Caribbean. Sales outside of the United States and Canada represented approximately 1% of net sales in fiscal 2002.2003.

        Limited quantities of select finished goods inventories built to order awaiting shipment are at the Company's principal manufacturing plants and at its various distribution centers.

        Hearth & Home Technologies Inc. sells its fireplace and stove products through dealers, distributors and Company-owned retail outlets. The Company has a field sales organization of regional sales managers, salespersons, and firms of independent manufacturers' representatives.

        As of December 28, 2002,January 3, 2004, the Company had an order backlog of approximately $87.1$94.1 million which will be filled in the ordinary course of business within the first few weeks of the current fiscal year. This compares with $87.1 million as of December 28, 2002, and $93.9 million as of December 29, 2001, and $111.2 million as of December 30, 2000.2001. Backlog, in terms of percentage of net sales, was 5.1%5.4%, 5.2%5.1%, and 5.4%5.2%, for fiscal years 2003, 2002, 2001, and 2000,2001, respectively. The Company's products are manufactured and shipped within a few weeks following receipt of order. The dollar amount of the Company's order backlog is therefore not considered by management to be a leading indicator of the Company's expected sales in any particular fiscal period.

        For a discussion of the seasonal nature of the Company's sales, see Operating Segment Information in the Notes to Consolidated Financial Statements.

Competition

        The office furniture industry is highly competitive, with a significant number of competitors offering similar products. The Company competes by emphasizing its ability to deliver compelling value products and unsurpassed customer service. In executing this strategy, the Company has two significant classes of competitors. First, the Company competes with numerous small- and medium-sized office furniture manufacturers that focus on more limited product lines and/or end-user segments and include Global Furniture Inc. (a Canadian company); Kimball Office Furniture Co.; Chromcraft; Paoli; and Teknion (a Canadian company), as well as Asianglobal imports. Second, the Company competes with the large office furniture manufacturers which control a substantial portion of the market share in the project-oriented



office furniture market, such as Steelcase Inc.; Haworth, Inc.; Herman Miller, Inc.; and Knoll, Inc. Products and brands offered by these project-oriented office furniture market participants have strong acceptance in the market place and have developed, and may continue to develop product designs to compete with the Company. The Company also faces significant price competition from its competitors and may encounter competition from new market entrants. There can be no assurance that the Company will be able to compete successfully in its markets in the future.

7



        Hearth products, consisting of prefabricated fireplaces and related products, are manufactured by a number of national and regional competitors. The Company competes primarily against the other large manufacturers which include CFM Majestic Inc. (a Canadian company) and Lennox Industries Inc.

        Both office furniture and hearth products compete on the basis of performance, quality, price, and complete and on-time delivery to the customer, and customer service and support. The Company believes that it competes principally by providing compelling value products designed to be among the best in their price range for product quality and performance, superior customer service, and short lead-times. This is made possible, in part, by the Company's significant on-going investment in product development, highly efficient and low cost manufacturing operations, and an extensive distribution network.

        The Company is one of the largest office furniture manufacturers in the United States, and believes that it is the largest manufacturerprovider of middle-market furniture.furniture to small and medium sized workplaces. The Company is also the largest manufacturer and marketer of fireplaces in the United States.

        For further discussion of the Company's competitive situation, refer to Item 7. Management's Discussion and Analysis of Financial Condition and Results of Operations.

Effects of Inflation

        Certain business costs may, from time to time, increase at a rate exceeding the general rate of inflation. The Company's objective is to offset the effect of inflation on its costs primarily through productivity increases in combination with certain adjustments to the selling price of its products as competitive market and general economic conditions permit.

        Investments are routinely made in modernizing plants, equipment, support systems, and for RCI programs. These investments collectively focus on business simplification and increasing productivity which helps to offset the effect of rising material and labor costs. Ongoing cost control disciplines are also routinely employed. In addition, the last-in, first-out (LIFO) valuation method is used for most of the Company's inventories, which ensures the changing material and labor costs are recognized in reported income; and more importantly, these costs are recognized in pricing decisions.

Environmental

        The Company is subject to a variety of environmental laws and regulations governing discharges of air and water; the handling, storage, and disposal of hazardous or solid waste materials; and the remediation of contamination associated with releases of hazardous substances. Although the Company believes it is in material compliance with all of the various regulations applicable to its business, there can be no assurance that requirements will not change in the future or that the Company will not incur material costs to comply with such regulations. The Company has trained staff responsible for monitoring compliance with environmental, health, and safety requirements. The Company's environmental professionals work with responsible personnel at each manufacturing facility, the Company's environmental legal counsel, and consultants on the management of environmental, health and safety issues. The Company's ultimate goal is to reduce and, when practical, eliminate the creation of hazardous waste in its manufacturing processes.



        Compliance with federal, state, and local environmental regulations has not had a material effect on the capital expenditures, earnings, or competitive position of the Company to date. The Company does not anticipate that financially material capital expenditures will be required during fiscal year 20032004 for environmental control facilities. It is management's judgment that compliance with current regulations should not have a material effect on the Company's financial condition or results of operations. However, the uncertainty of new environmental legislation and technology in this area makes it impossible to know with confidence.

Business Development

        The development of the Company's business during the fiscal years ended January 3, 2004, December 28, 2002, and December 29, 2001, and December 30, 2000, is discussed in Item 7. Management's Discussion and Analysis of Financial Condition and Results of Operations.

8



Available Information

        Information regarding the Company's annual reports on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K, and any amendments to these reports, will be made available, free of charge, at the Company's internet website atwww.honi.com,, as soon as reasonably practicable after the Company electronically files such reports with or furnishes them to the Securities and Exchange Commission.

9




ITEM 2. PROPERTIES

        The Company maintains its corporate headquarters in Muscatine, Iowa, and conducts its operations at locations throughout the United States, Canada, and Mexico which house manufacturing, distribution, and retail operations and offices totaling an aggregate of approximately 8.68.2 million square feet. Of this total, approximately 2.11.7 million square feet are leased, including approximately 0.3 million square feet under a capital lease.

        Although the plants are of varying ages, the Company believes they are well maintained, are equipped with modern and efficient equipment, and are in good operating condition and suitable for the purposes for which they are being used. The Company has sufficient capacity to increase output at most locations by increasing the use of overtime and/or number of production shifts employed.



        The Company's principal manufacturing and distribution facilities (100,000 square feet in size or larger) are as follows:

Location

 Approximate
Square Feet

 Owned or
Leased

 Description of Use
Cedartown, Georgia 547,014 Owned Manufacturing wood/nonwood casegoods office furniture(1)

Chester, Virginia

 

382,082

 

Owned/ Leased(2)

 

Manufacturing nonwood casegoods office furniture(1)

Colville, Washington

 

125,000

 

Owned

 

Manufacturing stoves

Florence, Alabama

 

308,763

 

Owned

 

Manufacturing nonwood casegoods office furniture

Kent, Washington


189,062


Leased


Manufacturing systems office furniture

Lake City, Minnesota


235,000


Owned


Manufacturing metal prefabricated fireplaces(1)

Louisburg, North Carolina


176,354


Owned


Manufacturing wood casegoods office furniture
Kent, Washington
Monterrey, Mexico

 
189,062
105,000

 
Leased
Owned

 

Manufacturing nonwood seating and systems office furniture
Lake City, Minnesota
Mt. Pleasant, Iowa

 
235,000
288,006

 
Leased
Owned

 

Manufacturing metal prefabricated fireplaces(1)
Louisburg, North Carolina176,354OwnedManufacturing wood casegoods office furniture
Milan, Tennessee358,000LeasedManufacturing systems office furniture
Monterrey, Mexico105,000OwnedManufacturing nonwood office seating
Mt. Pleasant, Iowa288,006OwnedManufacturing metal prefabricated fireplaces(1)

Muscatine, Iowa

 

286,000

 

Owned

 

Manufacturing nonwood casegoods office furniture

Muscatine, Iowa

 

578,284

 

Owned

 

Warehousing office furniture(1)

Muscatine, Iowa

 

236,100

 

Owned

 

Manufacturing woodnonwood casegoods office furniture

Muscatine, Iowa

 

630,000

 

Owned

 

Manufacturing nonwood casegoods and systems office furniture(1)

Muscatine, Iowa

 

237,800

 

Owned

 

Manufacturing nonwood office seating

Muscatine, Iowa

 

127,400

 

Owned

 

Manufacturing woodnonwood casegoods office furniture

Owensboro, Kentucky

 

311,575

 

Owned

 

Manufacturing wood office seating

Salisbury, North Carolina

 

129,000

 

Owned

 

Manufacturing systems office furniture

South Gate, California

 

520,270

 

Owned

 

Manufacturing nonwood casegoods and seating office furniture(1)

Wayland, New York

 

716,484

 

Owned

 

Manufacturing wood casegoods and seating office furniture(1)
West Hazleton, Pennsylvania268,800OwnedManufacturing nonwood casegoods office furniture

(1)
Also includes a regional warehouse/distribution center

(2)
A capital lease

10



        Other Company facilities, under 100,000 square feet in size, are located in various communities throughout the United States and Canada. These facilities total approximately 1,127,0001,369,000 square feet with approximately 247,000436,000 square feet used for the manufacture and distribution of office furniture and approximately 880,000933,000 square feet for hearth products. Of this total, approximately 836,000843,000 square feet are leased. In addition, the Company has two facilities that have been vacated. One is marketed for sale and the other is a leased facility. The Company also leases sales showroom space in office furniture market centers in several major metropolitan areas.

        The Company has a 40,000 square foot leased plant in Savage, Minnesota, and a 10,000 square foot leased plantfacility in Wilmington, North Carolina, which areis subleased.

        There are no major encumbrances on Company-owned properties. Refer to the Property, Plant, and Equipment note in the Notes to Consolidated Financial Statements for related cost, accumulated depreciation, and net book value data.


ITEM 3. LEGAL PROCEEDINGS

        The Company is involved in various kinds of disputes and legal proceedings whichthat have arisen in the course of its business, including pending litigation, preferential payment claims in customer bankruptcies, environmental remediation, taxes, and other claims. The Company currently has one preferential paymenta claim outstanding totalingfor approximately $7.6 million.million pending against it arising out of the bankruptcy of a customer filed in 2001. The Company was named a critical vendor by the bankruptcy court and, accordingly, was paid in full for all outstanding receivables. The claim alleges that the Company received preferential payments from the customer during the ninety days before the customer filed for bankruptcy protection. The claim was brought in February 2003. The Company has recorded an accrual with respect to this contingency, in an amount substantially less than the full amount of the claim, which represents the best estimate within the range of likely exposure and intends to vigorously contestdefend against the claim. Given the nature of this claim, however,it is possible that the ultimate outcome or likelihood of this specific claim cannot be determined at this time.could differ from the recorded amount. It is our opinion, after consultation with legal counsel, that additional liabilities, if any, resulting from these matters are not expected to have a material adverse effect on our financial condition, although such matters could have a material effect on our quarterly or annual operating results and cash flows when resolved in a future period.


ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

        None.

11




PART I, TABLE I


EXECUTIVE OFFICERS OF THE REGISTRANT
January 3, 2004

December 28, 2002

Name

 Age
 Family
Relationship

 Position
 Position Held Since
 Other Business Experience During Past Five Years
Jack D. Michaels 65 None Chairman of the Board
President
Chief Executive Officer
Director
 1996
1990
1991
1990
  

Stanley A. Askren

 

42

 

None

 

Executive Vice President
President, Allsteel Inc.

 

2001
1999

 

Group Vice President (1998-99), The HON Company; President, Heatilator Division (1996-98), Hearth & Home Technologies Inc.

Peter R. Atherton

 

50

 

None

 

Vice President and Chief
Technology Officer

 

2001

 

Manager, Manufacturing and Business Process Lab (1996-01), General Electric Company

David C. Burdakin

 

47

 

None

 

Executive Vice President
President, The HON Company

 

2001
2000

 

President, HON Group (1999), Group Vice President, Steel Casegoods (1998-99), Group Vice President, Seating (1996-98), The HON Company

Jerald K. Dittmer

 

45

 

None

 

Vice President and
Chief Financial Officer

 

2001

 

Vice President, Finance (2000-01); Group Vice President, Seating and Wood (1999-00), Vice President, Strategic Planning (1999), Vice President and General Manager, Oak Steel and Mt. Pleasant Plants (1998-99), Vice President, Information Technology (1997-98), The HON Company

Melinda C. Ellsworth

 

44

 

None

 

Vice President,
Treasurer and Investor
Relations

 

2002

 

Vice President, International Finance & Treasury (1998-02), Sunbeam Corporation; Vice President, Senior Relationship Manager (1997-98), ABN AMRO Bank, N.V.

Tamara S. Feldman

 

42

 

None

 

Vice President, Financial Reporting

 

2001

 

Assistant Controller, (1994-01)

Jeffrey D. Fick

 

41

 

None

 

Vice President, Member and Community Relations

 

1997

 

 

Malcolm C. Fields

 

41

 

None

 

Vice President and Chief Information Officer

 

2000

 

Vice President, Information Technology (1998-00), The HON Company; Manager, Technical Support Services (1997-98)

Robert D. Hayes

 

59

 

None

 

Vice President, Business Analysis and General Auditor

 

2001

 

Vice President, Internal Audit (1999-01); Vice President and Controller (1997-99), The HON Company

James I. Johnson

 

54

 

None

 

Vice President, General Counsel and Secretary

 

1997

 

 

Phillip M. Martineau

 

55

 

None

 

Executive Vice President
President, Wood Group
President, HON International Inc.

 

2000
2000
2002

 

President and Chief Executive Officer (1996-99), Arcsmith, Inc. (Illinois Tool Works)

Daniel C. Shimek

 

54

 

None

 

Executive Vice President
President, Hearth & Home
Technologies Inc.

 

2002
1996

 

 

12


Name
 Age
 Family
Relationship

 Position
 Position
Held Since

 Other Business Experience
During Past Five Years

Jack D. Michaels 66 None Chairman of the Board Chief Executive Officer Director 1996
1991
1990
 President (1990—2003)

Stanley A. Askren

 

43

 

None

 

President
Director

 

2003
2003

 

Executive Vice President (2001-03); President, (1999-03), Allsteel Inc.; Group Vice President (1998-99), The HON Company

Peter R. Atherton

 

51

 

None

 

Vice President and Chief Technology Officer

 

2001

 

Manager, Manufacturing and Business Process Lab (1996-01), General Electric Company

David C. Burdakin

 

48

 

None

 

Executive Vice President
President, The HON Company

 

2001
2000

 

President, HON Group (1999), Group Vice President, Steel Casegoods (1998-99), The HON Company

Jerald K. Dittmer

 

46

 

None

 

Vice President and Chief Financial Officer

 

2001

 

Vice President, Finance (2000-01); Group Vice President, Seating and Wood (1999-00), Vice President, Strategic Planning (1999), Vice President and General Manager, Oak Steel and Mt. Pleasant Plants (1998-99), The HON Company

Melinda C. Ellsworth

 

45

 

None

 

Vice President, Treasurer and Investor Relations

 

2002

 

Vice President, International Finance & Treasury (1998-02), Sunbeam Corporation

Tamara S. Feldman

 

43

 

None

 

Vice President, Financial Reporting

 

2001

 

Assistant Controller, (1994-01)

Jeffrey D. Fick

 

42

 

None

 

Vice President, Member and Community Relations

 

1997

 

 

Malcolm C. Fields

 

42

 

None

 

Vice President and Chief Information Officer

 

2000

 

Vice President, Information Technology (1998-00), The HON Company

Robert D. Hayes

 

60

 

None

 

Vice President, Business Analysis and General Auditor

 

2001

 

Vice President, Internal Audit (1999-01); Vice President and Controller (1997-99), The HON Company

James I. Johnson

 

55

 

None

 

Vice President, General Counsel and Secretary

 

1997

 

 


PART II

ITEM 5.    MARKET FOR REGISTRANT'S COMMON EQUITY AND RELATED STOCKHOLDER MATTERS

        The Company's common stock is listed for trading on the New York Stock Exchange (NYSE), trading symbol HNI. The Company moved to the NYSE, effective July 2, 1998, from the Nasdaq National Market System where the stock had traded under the symbol HONI. As of year-end 2002,2003, the Company had 6,7776,416 stockholders of record.

        Computershare Investor Services, L.L.C., Chicago, Illinois, serves as the Company's transfer agent and registrar of its common stock. Shareholders may report a change of address or make inquiries by writing or calling: Computershare Investor Services, L.L.C., P.O. Box 1689, Chicago, IL 60690-1689 or telephone 312/588-4991.

        Common Stock Market Prices and Dividends (Unaudited) and Common Stock Market Price and Price/Earnings Ratio (Unaudited) are presented in the Investor Information section which follows the Notes to Consolidated Financial Statements filed as part of this report.

        The Company expects to continue its policy of paying regular quarterly cash dividends. Dividends have been paid each quarter since the Company paid its first dividend in 1955. The average dividend payout percentage for the most recent three-year period has been 31%32% of prior year earnings. Future dividends are dependent on future earnings, capital requirements, and the Company's financial condition.

13        The following table provides information as of January 3, 2004, about the Company's securities which may be issued under the Company's equity-based compensation plans.


(THIS PAGE INTENTIONALLY LEFT BLANK)

14


Plan Category

 Number of
Securities to be
Issued Upon
Exercise of
Outstanding
Options,
Warrants and
Rights

 Weighted Average
Exercise
Price of
Outstanding
Options, Warrants
and
Rights

 Number of
Securities
Remaining
Available for
Future Issuance

Equity Compensation Plans Approved by Security Holders 1,469,250 $24.15 2,515,707
Equity Compensation Plans Not Approved by Security Holders   


ITEM 6. SELECTED FINANCIAL DATA—ELEVEN-YEAR SUMMARY



 2002(a)
 2001
 2000
 
 2003
 2002(a)
 2001
 
Per Common Share Data (Basic and Dilutive)Per Common Share Data (Basic and Dilutive)       Per Common Share Data (Basic and Dilutive)       
Income before Cumulative Effect of Accounting Changes—basic $1.69 $1.55 $1.26 
Income before Cumulative Effect of Accounting Changes $1.55 $1.26 $1.77 Cumulative Effect of Accounting Changes—basic    
Cumulative Effect of Accounting Changes    Net Income—basic 1.69 1.55 1.26 
Net Income 1.55 1.26 1.77 Net Income—diluted 1.68 1.55 1.26 
Cash Dividends .50 .48 .44 Cash Dividends .52 .50 .48 
Book Value 11.08 10.10 9.59 Book Value—basic 12.19 11.08 10.10 
Net Working Capital 1.82 1.52 1.09 Net Working Capital—basic 3.71 1.82 1.52 
 
 
 
   
 
 
 
Operating Results (Thousands of Dollars)Operating Results (Thousands of Dollars)       Operating Results (Thousands of Dollars)       
Net Sales $1,692,622 $1,792,438 $2,046,286 Net Sales $1,755,728 $1,692,622 $1,792,438 
Cost of Products Sold 1,092,743 1,181,140 1,380,404 Cost of Products Sold 1,116,513 1,092,743 1,181,140 
Gross Profit 599,879 611,298 665,882 Gross Profit 639,215 599,879 611,298 
Interest Expense 4,714 8,548 14,015 Interest Expense 2,970 4,714 8,548 
Income Before Income Taxes 140,554 116,261 165,964 Income Before Income Taxes 150,931 140,554 116,261 
Income Before Income Taxes as a % of Net Sales 8.30% 6.49% 8.11%Income Before Income Taxes as a % of Net Sales 8.60% 8.30% 6.49%
Federal and State Income Taxes $49,194 $41,854 $59,747 Federal and State Income Taxes $52,826 $49,194 $41,854 
Effective Tax Rate 35.0% 36.0% 36.0%Effective Tax Rate 35.0% 35.0% 36.0%
Income before Cumulative Effect of Accounting Changes $91,360 $74,407 $106,217 Income before Cumulative Effect of Accounting Changes $98,105 $91,360 $74,407 
Net Income 91,360 74,407 106,217 Net Income 98,105 91,360 74,407 
Net Income as a % of Net Sales 5.40% 4.15% 5.19%Net Income as a % of Net Sales 5.59% 5.40% 4.15%
Cash Dividends and Share Purchase Rights Redeemed $29,386 $28,373 $26,455 Cash Dividends and Share Purchase Rights Redeemed $30,299 $29,386 $28,373 
Addition to (Reduction of) Retained Earnings 55,176 36,759 79,762 Addition to (Reduction of) Retained Earnings 54,001 55,176 36,759 
Net Income Applicable to Common Stock 91,360 74,407 106,217 Net Income Applicable to Common Stock 98,105 91,360 74,407 
% Return on Average Shareholders' Equity 14.74% 12.76% 19.77%% Return on Average Shareholders' Equity 14.46% 14.74% 12.76%
Depreciation and Amortization $68,755 $81,385 $79,046 Depreciation and Amortization $72,772 $68,755 $81,385 
 
 
 
   
 
 
 
Distribution of Net IncomeDistribution of Net Income       Distribution of Net Income       
% Paid to Shareholders 32.16% 38.13% 24.91%% Paid to Shareholders 30.88% 32.16% 38.13%
% Reinvested in Business 67.84% 61.87% 75.09%% Reinvested in Business 69.12% 67.84% 61.87%
 
 
 
   
 
 
 
Financial Position (Thousands of Dollars)Financial Position (Thousands of Dollars)       Financial Position (Thousands of Dollars)       
Current Assets $405,054 $319,657 $330,141 Current Assets $462,122 $405,054 $319,657 
Current Liabilities 298,680 230,443 264,868 Current Liabilities 245,816 298,680 230,443 
Working Capital 106,374 89,214 65,273 Working Capital 216,306 106,374 89,214 
Net Property, Plant, and Equipment 353,270 404,971 454,312 Net Property, Plant, and Equipment 312,368 353,270 404,971 
Total Assets 1,020,552 961,891 1,022,470 Total Assets 1,021,826 1,020,552 961,891 
% Return on Beginning Assets Employed 14.83% 12.04% 19.63%% Return on Beginning Assets Employed 14.69% 14.83% 12.04%
Long-Term Debt and Capital Lease Obligations $9,837 $80,830 $128,285 Long-Term Debt and Capital Lease Obligations $4,126 $9,837 $80,830 
Shareholders' Equity 646,893 592,680 573,342 Shareholders' Equity 709,889 646,893 592,680 
Retained Earnings 587,731 532,555 495,796 Retained Earnings 641,732 587,731 532,555 
Current Ratio 1.36 1.39 1.25 Current Ratio 1.88 1.36 1.39 
 
 
 
   
 
 
 
Current Share DataCurrent Share Data       Current Share Data       
Number of Shares Outstanding at Year-End 58,373,607 58,672,933 59,796,891 Number of Shares Outstanding at Year-End 58,238,519 58,373,607 58,672,933 
Weighted-Average Shares Outstanding During Year — basic 58,789,851 59,087,963 60,140,302 Weighted-Average Shares Outstanding During Year—basic 58,178,739 58,789,851 59,087,963 
Number of Shareholders of Record at Year-End 6,777 6,694 6,563 Number of Shareholders of Record at Year-End 6,416 6,777 6,694 
 
 
 
   
 
 
 
Other Operational DataOther Operational Data       Other Operational Data       
Capital Expenditures (Thousands of Dollars) $25,885 $36,851 $59,840 Capital Expenditures (Thousands of Dollars) $34,842 $25,885 $36,851 
Members (Employees) at Year-End 8,828 9,029(b) 11,543(b)Members (Employees) at Year-End 8,926 8,828 9,029(b)
 
 
 
   
 
 
 

(a)
Per SFAS No. 142 "Goodwill and Other Intangible Assets," the Company has ceased recording of goodwill and indefinite-lived Intangible amortization.

(b)
Includes acquisitions completed during year.

15



1999
 1998
 1997
 1996
 1995
 1994
 1993
 1992
 
$1.44 $1.72 $1.45 $1.13 $.67 $.87 $.69 $.59 
             .01   
 1.44  1.72  1.45  1.13  .67  .87  .70  .59 
 .38  .32  .28  .25  .24  .22  .20  .19 
 8.33  7.54  6.19  4.25  3.56  3.17  2.83  2.52 
 1.52  1.19  1.53  .89  1.07  1.27  1.23  1.23 

 
 
 
 
 
 
 
 

$

1,800,931

 

$

1,706,628

 

$

1,362,713

 

$

998,135

 

$

893,119

 

$

845,998

 

$

780,326

 

$

706,550

 
 1,236,612  1,172,997  933,157  679,496  624,700  573,392  537,828  479,179 
 564,319  533,632  429,556  318,639  268,419  272,606  242,498  227,371 
 9,712  10,658  8,179  4,173  3,569  3,248  3,120  3,441 
 137,575  170,109  139,128  105,267  65,517  86,338  70,854  61,893 

 

7.64

%

 

9.97

%

 

10.21

%

 

10.55

%

 

7.34

%

 

10.21

%

 

9.08

%

 

8.76

%
$50,215 $63,796 $52,173 $37,173 $24,419 $31,945 $26,216 $23,210 
 36.5% 37.50% 37.50% 35.31% 37.27% 37.00% 37.00% 37.50%

$

87,360

 

$

106,313

 

$

86,955

 

$

68,094

 

$

41,098

 

$

54,393

 

$

44,638

 

$

38,683

 
 87,360  106,313  86,955  68,094  41,098  54,156  45,127  38,683 
 4.85% 6.23% 6.38% 6.82% 4.60% 6.43% 5.78% 5.47%

$

23,112

 

$

19,730

 

$

16,736

 

$

14,970

 

$

14,536

 

$

13,601

 

$

12,587

 

$

12,114

 
 64,248  86,583  37,838  33,860  18,863  13,563  17,338  26,569 
 87,360  106,313  86,955  68,094  41,098  54,156  45,127  38,683 
 18.14% 25.20% 27.43% 29.06% 20.00% 28.95% 26.35% 24.75%
$65,453 $52,999 $35,610 $25,252 $21,416 $19,042 $16,631 $15,478 

 
 
 
 
 
 
 
 

 

26.46

%

 

18.56

%

 

19.25

%

 

21.98

%

 

35.37

%

 

25.11

%

 

27.89

%

 

31.32

%
 73.54% 81.44% 80.75% 78.02% 64.63% 74.89% 72.11% 68.68%

 
 
 
 
 
 
 
 

$

316,556

 

$

290,329

 

$

295,150

 

$

205,527

 

$

194,183

 

$

188,810

 

$

188,419

 

$

171,309

 
 225,123  217,438  200,759  152,553  128,915  111,093  110,759  91,780 
 91,433  72,891  94,391  52,974  65,268  77,717  77,660  79,529 
 455,591  444,177  341,030  234,616  210,033  177,844  157,770  145,849 
 906,723  864,469  754,673  513,514  409,518  372,568  352,405  322,746 
 16.94% 23.74% 28.27% 25.93% 17.91% 24.72% 22.14% 22.18%
$124,173 $135,563 $134,511 $77,605 $42,581 $45,877 $45,916 $50,961 
 501,271  462,022  381,662  252,397  216,235  194,640  179,553  163,009 
 416,034  351,786  265,203  227,365  193,505  174,642  161,079  143,741 
 1.41  1.34  1.47  1.35  1.51  1.70  1.70  1.87 

 
 
 
 
 
 
 
 

 

60,171,753

 

 

61,289,618

 

 

61,659,316

 

 

59,426,530

 

 

60,788,674

 

 

61,349,206

 

 

63,351,692

 

 

64,737,912

 

 

60,854,579

 

 

61,649,531

 

 

59,779,508

 

 

60,228,590

 

 

60,991,284

 

 

62,435,450

 

 

64,181,088

 

 

65,517,990

 
 6,737  5,877  5,399  5,319  5,479  5,556  4,653  4,534 

 
 
 
 
 
 
 
 

$

71,474

 

$

149,717

 

$

85,491

 

$

44,684

 

$

53,879

 

$

35,005

 

$

27,541

 

$

26,626

 
 10,095  9,824(b) 9,390(b) 6,502(b) 5,933  6,131  6,257  5,926 

 
 
 
 
 
 
 
 

16


2000
 1999
 1998
 1997
 1996
 1995
 1994
 1993
 
$1.77 $1.44 $1.72 $1.45 $1.13 $.67 $.87 $.69 
               .01 
 1.77  1.44  1.72  1.45  1.13  .67  .87  .70 
 1.77  1.44  1.72  1.45  1.13  .67  .87  .70 
 .44  .38  .32  .28  .25  .24  .22  .20 
 9.59  8.33  7.54  6.19  4.25  3.56  3.17  2.83 
 1.09  1.52  1.19  1.53  .89  1.07  1.27  1.23 

 
 
 
 
 
 
 
 
$2,046,286 $1,800,931 $1,706,628 $1,362,713 $998,135 $893,119 $845,998 $780,326 
 1,380,404  1,236,612  1,172,997  933,157  679,496  624,700  573,392  537,828 
 665,882  564,319  533,632  429,556  318,639  268,419  272,606  242,498 
 14,015  9,712  10,658  8,179  4,173  3,569  3,248  3,120 
 165,964  137,575  170,109  139,128  105,267  65,517  86,338  70,854 
 8.11% 7.64% 9.97% 10.21% 10.55% 7.34% 10.21% 9.08%
$59,747 $50,215 $63,796 $52,173 $37,173 $24,419 $31,945 $26,216 
 36.0% 36.5% 37.50% 37.50% 35.31% 37.27% 37.00% 37.00%
$106,217 $87,360 $106,313 $86,955 $68,094 $41,098 $54,393 $44,638 
 106,217  87,360  106,313  86,955  68,094  41,098  54,156  45,127 
 5.19% 4.85% 6.23% 6.38% 6.82% 4.60% 6.43% 5.78%
$26,455 $23,112 $19,730 $16,736 $14,970 $14,536 $13,601 $12,587 
 79,762  64,248  86,583  37,838  33,860  18,863  13,563  17,338 
 106,217  87,360  106,313  86,955  68,094  41,098  54,156  45,127 
 19.77% 18.14% 25.20% 27.43% 29.06% 20.00% 28.95% 26.35%
$79,046 $65,453 $52,999 $35,610 $25,252 $21,416 $19,042 $16,631 

 
 
 
 
 
 
 
 
 24.91% 26.46% 18.56% 19.25% 21.98% 35.37% 25.11% 27.89%
 75.09% 73.54% 81.44% 80.75% 78.02% 64.63% 74.89% 72.11%

 
 
 
 
 
 
 
 
$330,441 $316,556 $290,329 $295,150 $205,527 $194,183 $188,810 $188,419 
 264,868  225,123  217,438  200,759  152,553  128,915  111,093  110,759 
 65,273  91,433  72,891  94,391  52,974  65,268  77,717  77,660 
 454,312  455,591  444,177  341,030  234,616  210,033  177,844  157,770 
 1,022,470  906,723  864,469  754,673  513,514  409,518  372,568  352,405 
 19.63% 16.94% 23.74% 28.27% 25.93% 17.91% 24.72% 22.14%
$128,285 $124,173 $135,563 $134,511 $77,605 $42,581 $45,877 $45,916 
 573,342  501,271  462,022  381,662  252,397  216,235  194,640  179,553 
 495,796  416,034  351,786  265,203  227,365  193,505  174,642  161,079 
 1.25  1.41  1.34  1.47  1.35  1.51  1.70  1.70 

 
 
 
 
 
 
 
 
 59,796,891  60,171,753  61,289,618  61,659,316  59,426,530  60,788,674  61,349,206  63,351,692 
 60,140,302  60,854,579  61,649,531  59,779,508  60,228,590  60,991,284  62,435,450  64,181,088 
 6,563  6,737  5,877  5,399  5,319  5,479  5,556  4,653 

 
 
 
 
 
 
 
 
$59,840 $71,474 $149,717 $85,491 $44,684 $53,879 $35,005 $27,541 
 11,543(b) 10,095  9,824(b) 9,390(b) 6,502(b) 5,933  6,131  6,257 

 
 
 
 
 
 
 
 
(a)
Per SFAS No. 142 "Goodwill and Other Intangible Assets," the Company has ceased recoding of goodwill and indefinite-lived Intangible amortization.

(b)
Includes acquisitions completed during year.


ITEM 7. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

        The following discussion of the Company's historical results of operations and of its liquidity and capital resources should be read in conjunction with the Consolidated Financial Statements of the Company and related notes.

Overview

        The Company has two reportable core operating segments: office furniture and hearth products. The Company is the second largest office furniture manufacturer in the United States and the nation's leading manufacturer and marketer of gas- and wood-burning fireplaces.

        From 2000 to 2003, the office furniture industry experienced an unprecedented three-year decline due to the challenging economic environment. In 2003, this decline negatively impacted the Company's office furniture segment. In contrast, the housing market was at record high levels during 2003, which positively impacted the Company's hearth segment. The Company outperformed its peers in both segments in which it competes. The Company gained market share by providing strong brands, innovative products and services and greater value to its end-users. Fiscal 2003 also included an extra week of activity due to the Company's 52/53-week fiscal year.

        Net sales were $1.8 billion in 2003 as compared to $1.7 billion in 2002. The increase in net sales reflects the 9% increase in the hearth segment and the additional week of business activity. In 2003 and 2002 the Company recorded restructuring charges and accelerated depreciation related to the closure and consolidation of office furniture facilities totaling $15.2 million and $3.0 million respectively. Gross margins increased to 36.4% in 2003 from 35.4% in 2002 due to benefits from restructuring initiatives and its rapid continuous improvement program, new products, and increased price realization. The Company also invested aggressively in brand building and selling initiatives in 2003. Net income was $98.1 million or $1.68 per diluted share in 2003 as compared to $91.4 million or $1.55 per diluted share in 2002.

        The Company generated $141.3 million in cash flow from operating activities and increased its cash position, including short-term investments, by $48.6 million to $204.2 million. The Company paid dividends of $30.3 million and repurchased $21.5 million of its common stock, while investing $35.7 million in net capital expenditures and repaying $20.2 million of debt.

Critical Accounting Policies and Estimates

General

        Management's Discussion and Analysis of Financial Condition and Results of Operations is based upon the Consolidated Financial Statements, which have been prepared in accordance with GAAP. The preparation of these financial statements requires management to make estimates and assumptions that affect the reported amounts of assets, liabilities, revenue and expenses, and related disclosure of contingent assets and liabilities. Management bases its estimates on historical experience and on various other assumptions that are believed to be reasonable under the circumstances, the results of which form the basis for making judgments about the carrying values of assets and liabilities that are not readily apparent from other sources. Senior management has discussed the development, selection and disclosure of these estimates with the Audit Committee of our Board of Directors. Actual results may differ from these estimates under different assumptions or conditions.

        An accounting policy is deemed to be critical if it requires an accounting estimate to be made based on assumptions about matters that are uncertain at the time the estimate is made, and if different estimates that reasonably could have been used, or changes in the accounting estimates that are reasonably likely to occur periodically, could materially impact the financial statements.



Management believes the following critical accounting policies reflect its more significant estimates and assumptions used in the preparation of the Consolidated Financial Statements.

Fiscal year end—The Company's fiscal year ends on the Saturday nearest December 31. Fiscal year 2003, the year ended January 3, 2004, contained 53 weeks while fiscal year 2002, the year ended December 28, 2002 and fiscal year 2001, the year ended December 29, 2001 contained 52 weeks. A 53-week year occurs approximately every sixth year.

Revenue recognition—Revenue is normally recognized upon shipment of goods to customers. In certain circumstances revenue is not recognized until the goods are received by the customer or upon installation and customer acceptance based on the terms of the sale agreement. Revenue includes freight charged to customers; related costs are included in selling and administrative expense. Rebates, discounts, and other marketing program expenses directly related to the sale are recorded as a reduction to net sales. Marketing program accruals require the use of management estimates and the consideration of contractual arrangements subject to interpretation. Customer sales that reach certain award levels can affect the amount of such estimates, and actual results could differ from these estimates. Future market conditions may require increased incentive offerings, possibly resulting in an incremental reduction in net sales at the time the incentive is offered.

Allowance for doubtful accounts receivable—The allowance for receivables is based on several factors including overall customer credit quality, historical write-off experience and specific account analysis that project the ultimate collectibility of the account. As such, these factors may change over time causing the reserve level to adjust accordingly.

        When it is determined that a customer is unlikely to pay, a charge is recorded to bad debt expense in the income statement and the allowance for doubtful accounts is increased. When it becomes certain the customer cannot pay, the receivable is written off by removing the accounts receivable amount and reducing the allowance for doubtful accounts accordingly.

        At January 3, 2004, there was approximately $192 million in outstanding accounts receivable and $11 million recorded in the allowance for doubtful accounts to cover all potential future customer non-payments. However, if economic conditions deteriorate significantly or one of our large customers were to declare bankruptcy, a larger allowance for doubtful accounts might be necessary. The allowance for doubtful accounts was approximately $10 million and $17 million at year end 2002 and 2001, respectively.

Inventory valuation—The Company values 96% of its inventory by the last-in, first-out (LIFO) method. Additionally, the Company evaluates inventory reserves in terms of excess and obsolete exposure. This evaluation includes such factors as anticipated usage, inventory turnover, inventory levels and ultimate product sales value. As such, these factors may change over time causing the reserve level to adjust accordingly.

Long-lived assets—Long-lived assets are reviewed for impairment as events or changes in circumstances occur indicating that the amount of the asset reflected in the Company's balance sheet may not be recoverable. An estimate of undiscounted cash flows produced by the asset, or the appropriate group of assets, is compared to the carrying value to determine whether impairment exists. The estimates of future cash flows involve considerable management judgment and are based upon assumptions about future operating performance. The actual cash flows could differ from management's estimates due to changes in business conditions, operating performance, and economic conditions. Asset impairment charges associated with the Company's restructuring activities are discussed in the Restructuring Related Charges note.

        The Company's continuous focus on improving the manufacturing process tends to increase the likelihood of assets being replaced; therefore, the Company is constantly evaluating the expected useful lives of its equipment which can result in accelerated depreciation. Additionally, the Company recorded



losses on the disposal of assets in the amount of $1 million and $5 million in 2003 and 2002, respectively, as a result of its rapid continuous improvement initiatives.

Goodwill and other intangibles—In accordance with the Statement of Financial Accounting Standards ("SFAS") No. 142, the Company evaluates its goodwill for impairment on an annual basis based on values at the end of third quarter or whenever indicators of impairment exist. The Company has evaluated its goodwill for impairment and has determined that the fair value of the reporting units exceeded their carrying value, so no impairment of goodwill was recognized. Goodwill of approximately $192 million is shown on the consolidated balance sheet as of the end of fiscal 2003.

        Management's assumptions about future cash flows for the reporting units require significant judgment and actual cash flows in the future may differ significantly from those forecasted today. We believe our assumptions used in discounting future cash flows would have no impact on the reported carrying amount of goodwill. The estimated future cash flow for any reporting unit could be reduced by 50% without decreasing the fair value to less than the carrying value.

        The Company also determines the fair value of an indefinite lived trademark on an annual basis or whenever indication of impairment exist. The Company has evaluated its trademark for impairment and has determined that the fair market value of the trademark exceeds its carrying value, so no impairment was recognized. The carrying value of the trademark was approximately $8 million at the end of fiscal 2003.

Self-insurance reserves—The Company is partially self-insured for general liability, product liability, workers' compensation, and certain employee health benefits. The general, product, and workers' compensation liabilities are managed using a wholly owned insurance captive; the related liabilities are included in the accompanying financial statements. The Company's policy is to accrue amounts in accordance with the actuarially determined liabilities. The actuarial valuations are based on historical information along with certain assumptions about future events. Changes in assumptions for such matters as claims, medical costs, and changes in actual experience could cause these estimates to change in the near term.

Stock-based compensation—The Company accounts for its stock option plan using Accounting Principles Board Opinion No. 25, "Accounting for Stock Issued to Employees," which results in no charge to earnings when options are issued at fair market value. SFAS No. 123, "Accounting for Stock-Based Compensation" issued subsequent to APB No. 25 and amended by SFAS No. 148 "Accounting for Stock Based Compensation—Transition and Disclosure" defines a fair value based method of accounting for employee stock options but allows companies to continue to measure compensation cost for employee stock options using the intrinsic value based method described in APB No. 25.

        The Company has no immediate plans at this time to voluntarily change its accounting policy to the fair value based method; however, the Company continues to evaluate this alternative. In accordance with SFAS No. 148, the Company has been disclosing in the Notes to the Consolidated Financial Statements the impact on net income and earnings per share had the fair value based method been adopted. If the fair value method had been adopted net income for 2003, 2002, and 2001 would have been $3 million, $2.2 million, and $1.4 million lower than reported and earnings per share would have been reduced approximately $0.06, $0.04 and $0.02 per diluted share, respectively.

Recent Accounting Pronouncements

        See the Notes to the Consolidated Financial Statements for a full description of recent accounting pronouncements including the respective expected dates of adoption and effects on results of operations and financial conditions.



Results of Operations

        The following table sets forth the percentage of consolidated net sales represented by certain items reflected in the Company's statements of income for the periods indicated.

Fiscal

 2002
 2001
 2000
 
Net sales 100.0%100.0%100.0%
Cost of products sold 64.6 65.9 67.5 
  
 
 
 
Gross profit 35.4 34.1 32.5 
Selling and administrative expenses 26.8 25.9 23.8 
Restructuring related charges 0.2 1.3  
  
 
 
 
Operating income 8.4 6.9 8.7 
Interest expense (net) 0.1 0.4 0.6 
  
 
 
 
Income before income taxes 8.3 6.5 8.1 
Income taxes 2.9 2.3 2.9 
  
 
 
 
Net income 5.4%4.2%5.2%
  
 
 
 

        The Company has two reportable core operating segments: office furniture and hearth products. The Operating Segment Information note included in the Notes to Consolidated Financial Statements provides more detailed financial data with respect to these two segments.

Fiscal

 2003
 2002
 2001
 
Net sales 100.0%100.0%100.0%
Cost of products sold 63.6 64.6 65.9 
  
 
 
 
Gross profit 36.4 35.4 34.1 
Selling and administrative expenses 27.4 26.8 25.9 
Restructuring related charges 0.5 0.2 1.3 
  
 
 
 
Operating income 8.5 8.4 6.9 
Interest income (net) 0.1 (0.1)(0.4)
  
 
 
 
Income before income taxes 8.6 8.3 6.5 
Income taxes 3.0 2.9 2.3 
  
 
 
 
Net income 5.6%5.4%4.2%
  
 
 
 

Fiscal Year Ended December 28, 2002, Compared to Fiscal Year Ended December 29, 2001

Net Sales

        Net sales onincreased 3.7% in 2003 and decreased 5.6% in 2002. The increase in 2003 was due to the extra week in 2003 as a consolidated basis, decreased by 5.6% to $1.69 billionresult of the Company's 52/53-week fiscal year and strong performance in the hearth products segment. The decrease in 2002 from $1.79 billionwas due to the decline in 2001. Officethe office furniture market due to unstable economic conditions and the deletion of less profitable product lines in the hearth products segment.

Gross Profit

        Gross profit as a percent of net sales decreased 6.4%improved 1.0 percentage point in 2003 as compared to fiscal 2002 and 1.3 percentage points in 2002 to $1.28 billion from $1.37 billion in 2001. The decline in sales occurred in all sectors. The Business and Institutional Furniture Manufacturer's Association (BIFMA) reported a decrease in shipments of 19% in 2002as compared to 2001. The Company's share of the market based on reported office furniture shipments increased to 14.4% versus 12.4% in 2001. Net sales of hearth products decreased 2.9% to $.41 billion in 2002 from $.43 billion in 2001. The decrease was mainly due to the effect of pruning out less profitable product lines.

Gross Profit

        Gross profit dollars decreased 2% to $599.9 million in 2002 from $611.3 million in the prior year. The gross margin percentage increased to 35.4% for 2002 from 34.1% in 2001 despite a negative impact from increased steel prices, due to steel tariffs, of approximately $5 million during the second half of the year. The improvement in gross marginboth periods was a direct result of the continued net benefits of rapid continuous improvement, restructuring initiatives, business simplification, new product introductions,products, and restructuring initiatives. During 2002, theimproved price realization. Included in 2003 gross profit was $6.7 million of accelerated depreciation, which reduced gross profits 0.4 percentage points. The Company recognized a loss on asset disposals into cost of products soldexpects to mitigate any future increases in the amount of approximately $5.0 million in relation tomaterial costs through various initiatives, including alternative materials and suppliers and its continued rapid continuous improvement initiatives.program.

Selling and Administrative Expenses

        Selling and administrative expenses, excluding restructuring charges, increased 5.8% in 2003 and decreased by 2% to $454.2 million2.2% in 2002 from $464.2 million2002. The increase in 2001. Selling and administrative expenses, as a percent of net sales, increased to 26.8% in 2002 from 25.9% in the prior year. This increase2003 was due to additional investment of approximately $14 million in brand building and selling initiatives, and increased freight costs of $7 million due to rate increases, fuel surcharges and volume. The decrease in 2002 was due to no longer amortizing goodwill and certain other intangible assets of approximately $9 million and lower overall sales volume, offset by increased investment in brand equity building and new product development of approximately $7 million, and increased incentive compensation of which a portionapproximately $4 million was for a debenture earn out related to a prior acquisition. Included in 2001 was $9 million of goodwill and certain other intangible amortization that is not included in 2002 due to a change in accounting standards effective December 30, 2001.

17



        Selling and administrative expenses include freight expense for shipments to customers, product development costs, and amortization expense of intangible assets. The Selling and Administrative Expenses note included in the Notes to Consolidated Financial Statements provides further information regarding the comparative expense levels for these major expense items.



Restructuring Related Charges

        During 2003, the Company closed two office furniture facilities and consolidated production into other U.S. manufacturing locations to increase efficiencies, streamline processes and reduce overhead costs. The two facilities were located in Hazleton, Pennsylvania and Milan, Tennessee. In connection with the closures, the Company recorded $15.7 million of pre-tax charges or $0.17 per diluted share. These charges included $6.7 million of accelerated depreciation of machinery and equipment which was recorded in cost of sales, $3.4 million of severance and $5.6 million of facility exit, production relocation, and other costs which were recorded as restructuring costs. A total of 316 members were terminated and received severance due to these shutdowns. The closures are substantially complete. The Company anticipates additional costs of $0.3 to $0.5 million during the first quarter of 2004 related to these closures.

        The Hazleton, Pennsylvania facility is an owned facility and has been reclassified to current assets as it is currently being held as available for sale. It is included in the "Prepaid expenses and other current assets" in the January 3, 2004, condensed consolidated balance sheet at its carrying value of $2.1 million. The Milan, Tennessee facility is a leased facility that is no longer being used in the production of goods. The restructuring expense for 2003 included $1.4 million of costs that will continue to be incurred under the lease contract reduced by estimated sublease rentals that could be reasonably obtained.

        During 2002, the Company recorded a pre-taxpretax charge of approximately $5.4 million due to the shutdown of an office furniture facility in Jackson, Tennessee. A total of 125 members were terminated and received severance due to this shutdown. During the second quarter of 2003, a restructuring credit of approximately $0.6 million or $0.01 per diluted share was taken back into income relating to this charge. This was due to the fact that the Company was able to exit a lease with the lessor at more favorable terms than previously estimated.

        During the second quarter of 2001, the Company recorded a pretax charge of $24 million or $0.26 per diluted share for a restructuring plan that involved consolidating physical facilities, discontinuing low-volume product lines, and reductions of workforce. Included in the charge was the closedown of three of its office furniture facilities located in Williamsport, Pennsylvania; Tupelo, Mississippi; and Santa Ana, California. Approximately 500 members were terminated and received severance due to the closedown of these facilities. During the second quarter of 2002, a restructuring credit of approximately $2.4 million was taken back into income relating to a restructuring charge of $24.0 million that was recorded in second quarter 2001 for a restructuring plan that included consolidating physical facilities, discontinuing low volume product lines, and reducing the workforce.this charge. This credit was mainly due to the fact that the Company was able to exit a lease with a lessor at more favorable terms than originally estimated and the Company's ability to minimize the number of members terminated as compared to the original plan. The Restructuring Related Charges note included in the Notes to Consolidated Financial Statements provides further information.

Operating Income

        Operating income increased 5% in 2003 and 16% to $142.7 million in 2002, from $123.1 millionrespectively. The increase in 2001.    This2003 is due to the additional week, strong sales volume in the hearth segment, and improved gross margins in both segments, offset by increased restructuring charges due to additional plant closures and consolidations, increased investment in brand building and selling initiatives, and increased freight costs. The increase isin 2002 was due to a $24 million restructuring charge in 2001 compared to a $3 million restructuring charge in 2002 and goodwill and indefinite-lived intangibles amortization of $9 million incurred in 2001 that is not included in 2002 due to a change in accounting standards. Operating profit in the office furniture segment increased in 2002 as a percent of net sales to 10.2% compared to 8.2% in 2001. The increase is due to cost reduction, new product introductions, and restructuring initiatives. Operating profit in the hearth products segment as a percent of sales increased to 10.8% compared to 9.2% in 2001 due to discontinuance of goodwill and indefinite-lived intangible amortization of approximately $7 million.

Net Income

        Net income increased by7% in 2003 and 23% to $91.4 million in 2002, from $74.4 millionrespectively. Net income in the prior year. Included in 20012003 was $5.8 million of goodwill and other intangible amortization expense that was not included in 2002favorably impacted by increased interest income due to a changeincreased investments and decreased interest expense due to reduction in accounting standards effective December 30, 2001. Also included in 2001 was an after tax restructuring charge of $15.4 million.debt. Net income in 2002 was favorably impacted by a decrease in interest expense and a decrease in the effective tax rate in the fourth quarter to 35% in 2002 from 36% in 2001 due to tax benefits associated with various federal and state tax credits. The Company currently expects the effectiveanticipates that its tax rate will increase to remain at this level for 2003; however the resolution of certain36% in 2004 due to increased state taxes and a reduced benefit from federal and state tax credits could further affect the rate.credits. Net income per commondiluted share increased by 8% to $1.68 in 2003 and by 23% to $1.55 in 2002, from $1.26respectively. Due to the appreciation in 2001.the Company's stock price, outstanding options had a dilutive impact of $0.01 per share in 2003.


Fiscal Year Ended December 29, 2001, Compared to Fiscal Year Ended December 30, 2000Office Furniture

Net Sales

        Office furniture comprised 74% of consolidated net sales for 2003 and 76% of consolidated net sales for 2002 and 2001. Net sales on a consolidated basis,for office furniture increased 2% in 2003 and decreased by 12%6% in 2002. The increase in 2003 is due to $1.8 billion in 2001the increased week from $2.0 billion in 2000. Office furniture net sales decreased 17% in 2001 to $1.37 billion from $1.65 billion in 2000. The decline in sales occurred in the retail, commercial and contract sectors.Company's52/53-week fiscal year. The office furniture industry has experienced an unprecedented three-year decline in shipments. The Business and Institutional Furniture Manufacturer's Association (BIFMA) reported a decrease2003 shipments down over 5% and 2002 shipments down 19%. The Company's estimated share of the market based on reported office furniture shipments increased to 15.3% in shipments of 17% in 20012003 compared to 2000. Net sales of hearth14.4% in 2002 and 12.4% in 2001. This increase was achieved by providing strong brands, innovative products increased 8%and services and greater value to $.43 billion in 2001 from $.40 billion in 2000.

Gross Profitend-users.

        GrossOperating profit dollars decreased 8% to $611.3 million in 2001 from $665.9 million in the prior year. The gross margin percentage increased to 34.1% for 2001 from 32.5% in 2000. The improvement in gross margin percentage is due to new product introductions, and rapid continuous improvement, cost containment and business simplification initiatives.

Selling and Administrative Expenses

        Selling and administrative expenses decreased by 5% to $464.2 million in 2001 from $487.8 million in the prior year. Selling and administrative expenses, as a percent of net sales increased to 25.9%was 10.0% in 2001 from 23.8%

18



2003, 10.2% in 2000. This increase was due to lower overall sales volume, development of new products,2002, and continued investment8.2% in sales and marketing expenses associated with the Company's business simplification, end-user focus and branding strategies.

        Selling and administrative expenses include freight expense for shipments to customers, product development costs, and amortization expenses of intangible assets. The Selling and Administrative Expenses note included in the Notes to Consolidated Financial Statements provides further information regarding the comparative expense levels for these major expense items.

Restructuring Related Charges

        During the second quarter of 2001, the Company recorded a pretax charge of $24.0 million, $15.4 million after tax or $0.26 per common share for a restructuring plan that involved consolidating physical facilities, discontinuing low volume product lines, and reduction of workforce.2001. Included in this charge was2003 were $15.2 million of net pre-tax charges related to the closedownclosure of three of itstwo office furniture facilities locatedwhich impacted operating margins by 1.1 percentage points. Included in Williamsport, Pennsylvania, Tupelo, Mississippi, and Santa Ana, California. The charge included $16.2 million of asset impairments for manufacturing equipment that will be disposed of and $7.82002 were $3.0 million of restructuring expenses. Includedcharges which impacted operating margins by 0.2 percentage points and 2001 included $22.5 million of restructuring charges which impacted operating margins by 1.7 percentage points. The increase in the $7.8 million is $3.1 million for severance arising from the elimination of approximately 600 plant member positions, $0.8 million for other member-related costs, and $3.9 million for certain other expenses associated with the closing of facilities. The Restructuring Related Charges note included in the Notes to Consolidated Financial Statements provides further information.

Operating Income

        Operating income decreased almost 31% to $123.1 million in 2001 from $178.0 million in 2000. This decreaseoperating margins is due to lower overallincreased gross profit from the benefits of restructuring initiatives, rapid continuous improvement program and increased price realization, offset by additional investments in brand building and selling initiatives and increased freight expense.

Hearth Products

        Hearth products sales volume, increased selling9% in 2003 and administrative expenses,decreased 3% in 2002, respectively. The growth in 2003 was attributable to strong housing starts, growth in market share in both the new construction and a $24.0 million restructuring charge.retail channels, strengthening alliances with key distributors and dealers, as well as focused new product introductions. The decrease in 2002 was mainly due to pruning out less profitable product lines.

        Operating profit in the office furniture segment decreased in 2001 as a percent of net sales to 8.2%in 2003 was 12.1% compared to 10.4%10.8% and 9.2% in 2000.2002 and 2001, respectively. The decrease is due to lower overallimproved profitability in 2003 was the result of leveraging fixed costs over a higher sales volume and a $22.5 million restructuring charge. Operating profitincreased sales through company-owned distribution offset by increased freight costs and higher labor costs from increased use of overtime and temporary labor to meet record level of demand. The increase in the hearth products segment increased in 2001 as a percent of net sales to 9.2% compared to 7.6% in the prior year. This improvement is2002 was mainly due to increased sales volume, simplificationdiscontinuance of the business structuregoodwill and cost containment offset by a $1.5indefinite-lived intangible amortization of approximately $7 million restructuring charge.

Net Income

        Net income decreased by 30% to $74.4 million in 2001 from $106.2 million in the prior year. The decrease is due to lower overall sales volume, increased selling and administrative expenses, and an after-tax restructuring chargethe adoption of $15.4 million offset by reduced interest expense.SFAS No.142.

        Net income per common share decreased by 29% to $1.26 in 2001 from $1.77 for 2000. The Company's net income per share performance for 2001 benefited from the Company's common stock repurchase program.

Liquidity and Capital Resources

        During 2002,2003, cash flow from operations was $202.4$141.3 million, which along with funds from stock option exercises under employee stock plans, provided the funds necessary to meet working capital needs, invest in capital improvements, repay long-term debt, repurchase common stock and pay increased dividends.

Cash Management

        Cash, cash equivalents, and short-term investments totaled $204.2 million at the end of 2003 compared to $155.5 million inat the end of 2002 compared toand $78.8 million at the end of 2001 and $3.22001. The Company used approximately $80 million at the end of 2000.cash to acquire Paoli, Inc. on January 5, 2004. These remaining funds, coupled with cash from future operations and additional long-term debt, if needed, are expected to be adequate to finance operations, planned improvement,improvements, and internal growth. The Company is not aware of any known trends or demands, commitments, events, or uncertainties that are reasonably likely to result in its liquidity increasing or decreasing in any material way.

        The Company places special emphasis on the management and reduction of its working capital with a particular focus on trade receivables and inventory levels. The success achieved in managing receivables is in large part a result of doing business with quality customers and maintaining close communicationscommunication with them. Trade receivables decreased from year-end 2000 levels due to decreased sales volume. The increase at year-end 2002 is due to increased sales volume in2003 were virtually unchanged from the fourth quarter compared to fourth quarter 2001.prior year. Trade receivable days outstanding have averaged approximately 37 to 38 days over the past three



years. Inventory levels also decreased from year-end 2000 levels due to decreased sales volume. However,The Company's inventory turns were 23, 23, and 18 for 2003, 2002, and 2001, respectively. Increased imports of raw materials and finished goods may negatively affect inventory turns in the future but the Company is ableconstantly looking for ways to continueadd efficiency to improve on

19



inventory levels and turns as a result of a more efficientits supply chain. Inventory turns were 23, 18, and 17 for 2002, 2001, and 2000, respectively. The increasedecrease in accounts payable and accrued expenses is due to increased accruals for warranty,timing of vendor and marketing programs,program payments and incentive based compensation.the payment of additional purchase consideration and debenture earn out related to a prior acquisition. The Company also funded the retiree medical portion of its postretirement benefit obligation in 2003.

Investments

        The Company acquiredhas investments in 2002 that consist of investment grade equity and debt securities. Management classifies investments in marketable securities at the time of purchase and reevaluates such classification at each balance sheet date. Equity securities are classified as available-for-sale and are stated at current market value with unrealized gains and losses included as a separate component of equity, net of any related tax effect. Debt securities are classified as held-to-maturity and are stated at amortized cost. A table of holdings as of year endyear-end 2003 and 2002 is included in the Cash, Cash Equivalents, and Investments note included in the Notes to Consolidated Financial Statements.

Capital Expenditure Investments

        Capital expenditures were $34.8 million in 2003, $25.9 million in 2002, and $36.9 million in 2001, and $59.8 million in 2000.2001. Expenditures during 2003, 2002, 2001, and 20002001 have been consistently focused on machinery and equipment that is needed to support new products, process improvements, cost-savings initiatives, and creating more efficient production and warehousing capacity.cost savings initiatives. Expenditures in 2003 also included the purchase from a related party of a previously leased hearth products plant for $3.6 million.

Acquisitions

        During 2001, the Company completed the acquisition of three small hearth productproducts distributors for a total purchase price of approximately $7.6 million. The acquisitions were accounted for using the purchase method, and the results of the three distributors have been included in the Company's financial statements since the date of acquisition.

        On February 29, 2000,January 5, 2004, the Company completed the acquisition of two leading hearth products distributors, American Fireplace Company (AFC)Paoli, Inc., a provider of wood case goods and seating, for approximately $80 million. The acquisition will be accounted for using the Allied Group (Allied), establishing the Company as the leading manufacturer and distributor in the hearth products industry, for a purchase price of approximately $135 million.method.

Long-Term Debt

        Long-term debt, including capital lease obligations, was 2%1% of total capitalization at January 3, 2004, 2% at December 28, 2002, and 12% at December 29, 2001, and 18% at December 30, 2000.2001. The reductionreductions in long-term debt during 2003 and 2002 waswere due to debentures from an acquisition now being classified as current liabilities based on current due date and the retirement of Industrial Revenue Bonds and Urban Development Action Grants.Bonds. The Company does not expect future capital resources to be a constraint on planned growth. Additional borrowing capacity of $136 million, less amounts used for designated letters of credit, is available through a revolving bank credit agreement in the event cash generated from operations should be inadequate to meet future needs. Certain of the Company's credit agreements include covenants that limit the assumption of additional debt and lease obligations. The Company has been, and currently is, in compliance with the covenants related to the debt agreements.



Contractual Obligations

        The following table discloses the Company's obligations and commitments to make future payments under contracts:

 
 Payments Due by Period
 
 Total
 Less
than 1

 1-3
years

 4-5
years

 After 5
years

 
 (In thousands)

Long-Term Debt $49,117 40,564 5,946 161 2,446
  
 
 
 
 
Capital Lease Obligations  2,041 269 535 1,237 
  
 
 
 
 
Operating Leases  63,495 14,128 21,346 12,287 15,734
  
 
 
 
 
Other Long-Term Obligations  32,356 15,802 11,496 848 4,210
  
 
 
 
 
Total  147,009 70,763 39,323 14,533 22,390
  
 
 
 
 

20


 
 Payments Due by Period
(In thousands)

 Total
 Less than
1 year

 1 - 3
years

 4 - 5
years

 After
5 years

Long-term debt $28,933 26,243 212 95 2,383
Capital lease obligations  2,338 523 799 426 590
Operating leases  50,750 13,012 19,166 9,510 9,062
Transportation service contract  9,650 4,794 4,856  
Other long-term obligations  11,893 4,289 1,430 914 5,260
  
 
 
 
 
Total $103,564 48,861 26,463 10,945 17,295
  
 
 
 
 

        Other long-term obligations include $14,537,000 of future minimum payments under a transportation service contract, $266,000 of financial guarantees with customers, $9,757,000includes $2,959,000 earn-out on convertible debentures included in current liabilities, $69,000 of financial guarantees with customers, and $7,796,000$8,865,000 of payments included in long-term liabilities, due to members who are participants in the Company's salary deferral program.

Related Party Transactions

        The Company has convertible debentures, with earn-out features, in the amount of $40.4 million that are payable to former owners of businesses that were acquired by the Company. These individuals remain as members of the Company following the acquisitions. The obligation associated with the earn-out provision is approximately $9.8 million at December 28, 2002.

        The Company has operating leases for office and production facilities with annual rentals totaling $450,000 with the former owners of a business acquired in 1996. One of these individuals continues as an officer of a subsidiary of the Company following the acquisition.

Cash Dividends

        Cash dividends were $0.50$0.52 per common share for 2003, $0.50 for 2002, and $0.48 for 2001, and $0.44 for 2000.2001. Further, the Board of Directors announced a 4.0%7.7% increase in the quarterly dividend from $0.13 to $0.14 per common share effective with the March 1, 2004, dividend payment for shareholders of record at the close of business February 20, 2004. The previous quarterly dividend increase was from $0.125 to $0.13, per common share effective with the February 28, 2003, dividend payment for shareholders of record at the close of business on February 21, 2003. The previous quarterly dividend increase was from $0.12 to $0.125, effective with the March 1, 2002, dividend payment for shareholders of record at the close of business February 22, 2002. A cash dividend has been paid every quarter since April 15, 1955, and quarterly dividends are expected to continue. The average dividend payout percentage for the most recent three-year period has been 31%32% of prior year earnings.

Common Share Repurchases

        During 2003, the Company repurchased 762,300 shares of its common stock at a cost of approximately $21.5 million, or an average price of $28.22 per share. During 2002, the Company repurchased 614,580 shares of its common stock at a cost of approximately $15.7 million, or an average price of $25.60. The Board of Directors authorized an additional $100.0 million on February 14, 2001, for repurchases of the Company's common stock. As of December 28, 2002, approximately $62.8 million remained unspent.$25.60 per share. During 2001, the Company repurchased 1,472,937 shares at a cost of approximately $35.1 million, or an average price of $23.80. During 2000, the Company repurchased 837,552 shares at a cost of approximately $18.0 million, or an average price of $21.46.$23.80 per share.

Litigation and Uncertainties

        The Company has contingent liabilities that have arisen in the course of its business, including pending litigation, preferential paymentpayments claims in customer bankruptcies, environmental remediation, taxes and other claims. The Company currently has one preferential paymenta claim outstanding totalingfor approximately $7.6 million.million pending against it arising out of the bankruptcy of a customer filed in 2001. The Company was named a critical vendor by the bankruptcy court and, accordingly, was paid in full for all outstanding receivables. The claim alleges that the Company received preferential payments from the customer during the ninety days before the customer filed for bankruptcy protection. The claim was brought in February 2003. The Company has recorded an accrual with respect to this contingency, in an amount substantially less than the full amount of the claim, which represents the best estimate within the range of likely exposure and intends to vigorously contestdefend against the claim. Given the nature of this claim, however,it is possible that the ultimate outcome or likelihood of this specific claim cannot be determined at this time.could differ from the recorded amount. It is our opinion, after consultation with legal counsel, that additional liabilities, if any, resulting from these matters are not expected to have a material adverse effect on our financial condition, although such matters could have a material effect on our quarterly or annual operating results and cash flows when resolved in a future period.



Critical Accounting PoliciesLooking Ahead

        The Company's critical accounting policies include:Company is encouraged by indications that the economy is recovering and is cautiously optimistic that the office furniture industry will begin to rebound in the second half of 2004. Global Insight, BIFMA's forecasting consultant, increased its estimate for the industry shipment growth from 2.4% to 5.6% in 2004 with first quarter flat and improving as the year progresses.

        Revenue recognition—The Company normally recognizes revenue upon the shipment of goods. In certain circumstances revenuehearth segment is not recognized until the goods are receivedimpacted by the customer or upon installationhousing market, which may experience a slight decline from record high levels, but is expected to remain at healthy levels. Management believes its strong brand recognition and customer acceptance based on the terms of the sale agreement. Revenue includes freight chargednew innovative product introductions in addition to customers; related costs are included in selling and administrative expense. Rebates, discounts, and other marketing program expenses that are directly relatedstrengthening distribution will allow it to the sale are recorded as a deduction to net sales. Marketing program accruals require the use of management estimates and the consideration of contractual arrangements that are subject to interpretation. Customer sales that reach certain award levels can affect the amount of such estimates and actual results could differ from these estimates.grow its hearth segment.

        Allowance for doubtful accounts—The allowance for receivables is developed based on several factors including overall customer credit quality, historical write-off experience and specific account analyses that project

21



the ultimate collectibility of the account. As such, these factors may change over time causing the reserve level to adjust accordingly. Additionally, in certain circumstancesOn January 5, 2004, the Company may be subject to preferential payment claims that arise in customer bankruptcies, for whichcompleted the ultimate outcome cannot be estimatedacquisition of Paoli, Inc., a leading provider of wood case goods and for which an estimated loss cannot be recorded until it is determined to be probable and reasonably estimable.

        Inventory valuation—The Company values its inventory at the lower of cost or market primarily by the last in, first out (LIFO) method. Additionally, the Company evaluates its inventory reserves in terms of excess and obsolete exposures. This evaluation includes such factors as anticipated usage, inventory turnover, inventory levels and ultimate product sales value. As such, these factors may change over time causing the reserve level to adjust accordingly.

        Long-lived assets—Long-lived assets are reviewed for impairment as events or changes in circumstances occur indicating that the amount of the asset reflected in the Company's balance sheet may not be recoverable. An estimate of undiscounted cash flows produced by the asset, or the appropriate group of assets, is compared to the carrying value to determine whether impairment exists. The estimates of future cash flows involve considerable management judgement and are based upon assumptions about expected future operating performance. The actual cash flows could differ from management's estimates due to changes in business conditions, operating performance, and economic conditions.

        Goodwill and other intangibles—The Company adopted Statement of Financial Accounting Standards (SFAS) No. 142, "Goodwill and Other Intangible Assets" on December 30, 2001, the beginning of its 2002 fiscal year. The Company has determined that the fair value of its reporting units exceeds the carrying values and therefore, no impairment of goodwill was recorded. The impairment tests performed require that the Company determine the fair market value of its trademarks and the fair market value of its reporting units for comparison to the carrying value of such net assets to assess whether an impairment exists. The methodologies used to estimate fair market value involve the use of estimates and assumptions, including projected cash flows, royalty rates and discount rates. Also pursuant to the standard, the Company has ceased recording goodwill and indefinite-lived intangibles amortization in 2002.

        Self-insurance reserves—The Company is partially self-insured for general liability, workers' compensation, and certain employee health benefits. The general and workers' compensation liabilities are managed through a wholly owned insurance captive; the related liabilities are included in the accompanying financial statements. The Company's policy is to accrue amounts equal to the actuarially determined liabilities. The actuarial valuations are based on historical information along with certain assumptions about future events. Changes in assumptions for such matters as legal actions, medical costs, and changes in actual experience could cause these estimates to change in the near term.

Recent Accounting Pronouncements

        During, 2002 the Financial Accounting Standards Board finalized SFAS No. 146 "Accounting for Costs Associated with Exit or Disposal Activities" for exit and disposal activities that are initiated after December 31, 2002. This Statement requires that a liability for a cost associated with an exit or disposal activity be recognized when the liability is incurred.

        The Financial Accounting Standards Board also issued SFAS No. 148 "Accounting for Stock-Based Compensation—Transition and Disclosure" during 2002. This Statement amends SFAS No. 123 "Accounting for Stock-Based Compensation" to provide alternative methods of transition for a voluntary change to the fair value based method of accounting for stock-based employee compensation and amends the disclosure requirements to require prominent disclosure in both annual and interim financial statements about the method of accounting for stock-based employee compensation and the effect of the method used on reported results. The Company adopted the disclosure requirements of this statement as of December 28, 2002.

        The Financial Accounting Standards Board also issued Interpretation No. 45 "Guarantor's Accounting and Disclosure Requirements for Guarantees, Including Indirect Guarantees of Indebtedness to Others". FIN 45 clarifies the requirements of SFAS No. 5 "Accounting for Contingencies" relating to the guarantor's accounting for and disclosure of the issuance of certain types of guarantees. The provisions for initial recognition and measurement are effective on a prospective basis for guarantees that are issued or modified after December 31, 2002. The disclosure provisions are effective for financial statements with years ending after December 15, 2002. The Company has included these disclosures in the Warranty and the Commitments and Contingencies notes.

22



        During 2001, the Financial Accounting Standards Board finalized SFAS No. 143, "Accounting for Asset Retirement Obligations," and SFAS No. 144, "Accounting for the Impairment or Disposal of Long-Lived Assets". The Company adopted Statement No. 144 on December 30, 2001, the beginning of its 2002 fiscal year.seating. The Company intends to adopt Statement No. 143continue to build on December 29, 2002,Paoli's strong position in the beginningmarket and excellent selling capabilities while leveraging its lean enterprise practices to achieve greater cost efficiencies and improved customer performance.

        The Company's strategy is to grow its business through aggressive investment in building its brands, enhancing its strong member-owner culture and remaining focused on its rapid continuous improvement program to continue to build best total cost. The Company plans to reinvest a large portion of its 2003 fiscal year. The adoptioncost savings from plant consolidations and its rapid continuous improvement program to continue to build brands, product solutions, and selling models.

        Because of SFAS No. 143 is not expected to have a material impact onthe following factors, as well as other variables affecting the Company's operating results, past financial statements.

Looking Ahead

        Global Insight (formerly DRI-WEFA), the Businessperformance may not be a reliable indicator of future performance, and Institutional Furniture Manufacturer's Association (BIFMA) forecasting consultant, is projectinghistorical trends should not be used to anticipate results or trends in future periods.


ITEM 7A. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

        The Company has no material financial exposure to the various financial instrument market risks covered under this rule. Currently, the Company has no derivative financial instruments or off-balance



sheet financing arrangements. For information related to the Company's long-term debt, refer to the Long-Term Debt disclosure in the Notes to Consolidated Financial Statements filed as part of this report.

        We are subject to interest rate risk on our investment portfolio. In 2002,2003, an interest rate movement of 10% from our actual 20022003 weighted-average interest rate would not have had a significant effect on the value of our interest sensitive investments, financial position, results of operations and cash flows as 85%63% of the investment portfolio are investments with maturities of 90 days or less.


ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA

        The financial statements listed under Item 14 (a)15(a)(1) and (2) are filed as part of this report.

        The Summary of Unaudited Quarterly Results of Operations follows the Notes to Consolidated Financial Statements filed as part of this report.


ITEM 9. CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE

        HON INDUSTRIES Inc., (the "Company")The Company dismissed Arthur Andersen LLP, its independent auditors, effective May 7, 2002.

        The reports of Arthur Andersen LLP on the financial statements for the fiscal year ended December 29, 2001 contained no adverse opinion or disclaimer of opinion and were not modified as to uncertainty, audit scope or principle. In connection with its audit for the audits of the two most recent fiscal years,year ended December 29, 2001 and during the interim period prior to dismissal,through May 7, 2002, there were no disagreements with the former auditorsArthur Andersen LLP on any matter of accounting principles or accounting principle or practice,practices, financial statement disclosure or auditing scope or procedure.

        The former auditor's report on the financial statements of the Company for each of the past two fiscal years was unqualified.

        The Company engaged PricewaterhouseCoopers LLP as its new independent auditor effective with the dismissal of its former auditors. During the Company's two most recent fiscal years and during the interim period prior to the engagement,appointment, there were no consultations with the newly engaged auditors with regard to either the application of accounting principleprinciples as to any specific transaction, either completed or proposed; the type of audit opinion that would be rendered on the Company's financial statements; or any mattermatters of disagreementsdisagreement with the former auditors.

        The Company's Audit Committee recommended and the Company's Board of Directors approved management's recommendation to change auditors.

24



ITEM 9A. CONTROLS AND PROCEDURES

        Under the supervision and with the participation of management, the chief executive officer and chief financial officer of the Company have evaluated the effectiveness of the design and operation of the Company's disclosure controls and procedures as of January 3, 2004, and, based on their evaluation, the chief executive officer and chief financial officer have concluded that these controls and procedures are effective. There were no significant changes in internal controls or in other factors that could significantly affect these controls subsequent to the date of the evaluation. Disclosure controls and procedures are designed to ensure that information required to be disclosed by the Company in the reports that it files or submits under the Exchange Act as recorded, processed, summarized and reported, within the time periods specified in the Securities and Exchange Commission's rules and forms.

        Disclosure controls and procedures are also designed to ensure that information is accumulated and communicated to management, including the chief executive officer and chief financial officer, as appropriate to allow timely decisions regarding required disclosure.



PART III

ITEM 10. DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT

        The information under the caption "Election of Directors" of the Company's Proxy Statement for the Annual Meeting of Shareholders to be held on May 5, 2003,4, 2004, is incorporated herein by reference. For information with respect to executive officers of the Company, see Part I, Table I "Executive Officers of the Registrant."

Audit Committee Financial Expert

        The Board of Directors of the Company has determined that each of Cheryl A. Francis, Chair of the Audit Committee, and Audit Committee members Dennis J. Martin and Ronald V. Waters, III, is an audit committee financial expert as defined by Item 401(h) of Regulations S-K of the Securities Exchange Act of 1934, as amended (the "Exchange Act") and is independent within the meaning of Item 7(d)(3)(iv) of Schedule 14A of the Exchange Act.

Audit Committee

        The Company has a separately-designated standing Audit Committee established in accordance with Section 3(a)(58)(A) of the Exchange Act. The members of the Audit Committee are Cheryl A. Francis, (Chair), Dennis J. Martin, and Ronald V. Waters, III.

Code of Ethics

        The Company has adopted a code of business conduct and ethics for directors, officers, and members. The Code of Conduct is available on the Company's website athttp://www.honi.com/corporategovernance. Shareholders may request a free copy of the Code of Conduct from:

Corporate Governance Guidelines

        The Company has adopted Corporate Governance Guidelines, which are available on the Company's website athttp://www.honi.com/corporategovernance/governance_guidelines.htm. Shareholders may request a free copy of the Corporate Governance Guidelines from the address and phone number set forth above under "Code of Ethics."

Section 16(a) Beneficial Ownership Reporting Compliance

        The information under the caption "Section 16(a) Beneficial Ownership Reporting Compliance" of the Company's Proxy Statement for the Annual Meeting of Shareholders to be held on May 5, 2003,4, 2004, is incorporated herein by reference.


ITEM 11. EXECUTIVE COMPENSATION

        The information under the captions "Election of Directors" and "Executive Compensation" of the Company's Proxy Statement for the Annual Meeting of Shareholders to be held on May 5, 2003,4, 2004, is incorporated herein by reference.




ITEM 12. SECURITIES OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT

        The information under the captions "Election of Directors" and "Beneficial Owners of Common Stock" of the Company's Proxy Statement for the Annual Meeting of Shareholders to be held on May 5, 2003,4, 2004, is incorporated herein by reference.

        The information under the caption "Section 16(a) Beneficial Ownership Reporting Compliance"See Part II, Item 5 of the Company's Proxy Statementreport for the Annual Meeting of Shareholders to be held on May 5, 2003, is incorporated herein by reference.information regarding "Securities Authorized for Issuance under Equity Compensation Plans."


ITEM 13. CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS

        The information under the caption "Certain Relationships and Related Transactions" of the Company's Proxy Statement for the Annual Meeting of Shareholders to be held on May 5, 2003,4, 2004, is incorporated herein by reference.

25
ITEM 14. PRINCIPAL ACCOUNTANT FEES AND SERVICES


        The information under the caption "Fees Incurred for PricewaterhouseCoopers LLP" of the Company's Proxy Statement for the Annual Meeting of Shareholders to be held on May 4, 2004, is incorporated herein by reference.



PART IV

ITEM 14.    CONTROLS AND PROCEDURES

        As of February 19, 2003, the Company's Chief Executive Officer and Chief Financial Officer conducted an evaluation of the effectiveness of the Company's disclosure controls and procedures. Based on that evaluation, the Chief Executive Officer and Chief Financial Officer concluded that the Company's disclosure controls and procedures were effective as of December 28, 2002. Additionally, there has been no significant changes in the Company's internal controls or in other factors that could significantly affect these controls subsequent to December 28, 2002, including any corrective actions with regard to significant deficiencies and material weaknesses.


ITEM 15. EXHIBITS, FINANCIAL STATEMENT SCHEDULES, AND REPORTS ON FORM 8-K

26



Exhibit

  
(3ii)(3ii)By-LawsBy-Law

(10xiii)(21


Indemnification Agreement of the Registrant

(10xiii)


Credit Agreement of the Registrant

(21)

)

Subsidiaries of the Registrant

(23)(23

)

Consent of Independent Registered Public AccountantsAccounting Firm

(99B)(31.1

)

Executive Deferred Compensation PlanCertification of the CEO Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

(99C)(31.2

)

Forward Looking StatementsCertification of the CFO Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

(99D)(32.1

)

Certification of CEO and CFO Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

(99C

)

Forward Looking Statements

27


(THIS PAGE INTENTIONALLY LEFT BLANK)

28




SIGNATURES

        Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this Amendment No. 1 to the Company's Annual Report on Form 10-K to be signed on its behalf by the undersigned, thereunto duly authorized.


 

 
HNI Corporation
(formerly HON INDUSTRIES Inc.)

Date: March 24, 2003June 25, 2004

 

By:


/s/  
JACK D. MICHAELSStan A. Askren      
Jack D. MichaelsStan A. Askren
ChairmanPresident and CEO

        Pursuant to the requirements of the Securities Exchange Act of 1934, this reportAmendment No. 1 to the Company's Annual Report on Form 10-K has been signed by the following persons on behalf of the registrant and in the capacities and on the dates indicated. Each Director whose signature appears below authorizes and appoints Jack D. Michaels as his or her attorney-in-fact to sign and file on his or her behalf any and all amendments and post-effective amendments to this report.

Signature
 Title
 Date

 

 

 

 

 
/s/  JACK D. MICHAELSStan A. Askren      
Jack D. MichaelsStan A. Askren
 ChairmanPresident and CEO,
Principal Executive Officer,
and Director
 3/24/03June 25, 2004

/s/  
STANLEY A. ASKREN      
Stanley A. Askren


President,
Chief Operating Officer and
Director


3/24/03

/s/  
JERALDJerald K. DITTMERDittmer      
Jerald K. Dittmer

 

Vice President,
Chief Financial Officer, and
Principal Accounting Officer

 

3/24/03June 25, 2004

/s/  Jack D. Michaels      

GARY M. CHRISTENSEN      Jack D. Michaels


Chairman and Director


June 25, 2004

            *

Gary M. Christensen

 

Director

 

3/24/03June 25, 2004

/s/  
ROBERT W. COX      
Robert W. Cox


Director


3/24/03

/s/  
CHERYL A. FRANCIS                  *
Cheryl A. Francis

 

Director

 

3/24/03June 25, 2004

/s/  
M. FAROOQ KATHWARI      
M. Farooq Kathwari


Director


3/24/03

/s/  
ROBERT L. KATZ      
Robert L. Katz


Director


3/24/03





29



/s/  
DENNIS J. MARTIN                  *
Dennis J. Martin

 

Director

 

3/24/03June 25, 2004



            *

Joseph Scalzo


Director


June 25, 2004

/s/  
ABBIE J. SMITH                  *
Abbie J. Smith

 

Director

 

3/24/03June 25, 2004

/s/  
RICHARD H. STANLEY                  *
Richard H. Stanley

 

Director

 

3/24/03June 25, 2004

/s/  
BRIAN E. STERN                  *
Brian E. Stern

 

Director

 

3/24/03June 25, 2004

/s/  
RONALD V. WATERS, III                  *
Ronald V. Waters, III

 

Director

 

3/24/03June 25, 2004

*
Jack D. Michaels, by signing his name hereto, does hereby sign this Amendment No. 1 to the Annual Report on Form 10-K on behalf of each of the above-named directors of HNI Corporation (formerly HON INDUSTRIES Inc.), pursuant to a power of attorney executed on behalf of each such director and incorporated herein by reference to pages 31 and 32 of the Company's Annual Report on Form 10-K filed on March 1, 2004.

By:


/s/  
LORNE R. WAXLAXJack D. Michaels      
Lorne R. WaxlaxJack D. Michaels, Attorney-in-fact

 

Director

 

3/24/03

30




CERTIFICATION OF CHIEF EXECUTIVE OFFICER
Sarbanes-Oxley Act Section 302

        I, Jack D. Michaels, Chairman and Chief Executive Officer of HON INDUSTRIES Inc., certify that:

        1.    I have reviewed this annual report on Form 10-K of HON INDUSTRIES Inc.;

        2.    Based on my knowledge, this annual report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this annual report; and

        3.    Based on my knowledge, the financial statements, and other financial information included in this annual report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this annual report; and

        4.    The registrant's other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-14 and 15d-14) for the registrant and we have:

        5.    The registrant's other certifying officer and I have disclosed, based on our most recent evaluation, to the registrant's auditors and the audit committee of the registrant's board of directors:

        6.    The registrant's other certifying officer and I have indicated in this annual report whether there are significant changes in internal controls or in other factors that could significantly affect internal controls subsequent to the date of our most recent evaluation, including any corrective actions with regard to significant deficiencies and material weaknesses.

Date: March 24, 2003/s/ Jack D. Michaels
Name: Jack D. Michaels
Title: Chairman and Chief Executive Officer

31



CERTIFICATION OF CHIEF FINANCIAL OFFICER
Sarbanes-Oxley Act Section 302

        I, Jerald K. Dittmer, Vice President and Chief Financial Officer of HON INDUSTRIES Inc., certify that:

        1.    I have reviewed this annual report on Form 10-K of HON INDUSTRIES Inc.;

        2.    Based on my knowledge, this annual report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this annual report; and

        3.    Based on my knowledge, the financial statements, and other financial information included in this annual report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this annual report; and

        4.    The registrant's other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-14 and 15d-14) for the registrant and we have:

        5.    The registrant's other certifying officer and I have disclosed, based on our most recent evaluation, to the registrant's auditors and the audit committee of the registrant's board of directors:

        6.    The registrant's other certifying officer and I have indicated in this quarterly report whether there are significant changes in internal controls or in other factors that could significantly affect internal controls subsequent to the date of our most recent evaluation, including any corrective actions with regard to significant deficiencies and material weaknesses.

Date: March 24, 2003/s/ Jerald K. Dittmer
Name: Jerald K. Dittmer
Title: Vice President and Chief Financial Officer

32


Report of Independent AccountantsRegistered Public Accounting Firm

To the Board of Directors and Shareholders,
HNI Corporation (formerly HON INDUSTRIES Inc.):

        In our opinion, the accompanying consolidated balance sheet as of December 28, 2002,sheets and the related consolidated statements of income, shareholders' equity and cash flows for the year then ended present fairly, in all material respects, the financial position of HNI Corporation (formerly HON INDUSTRIES Inc.) and its subsidiaries as ofat January 3, 2004 and December 28, 2002, and the results of their operations and their cash flows for the year thenfiscal years ended January 3, 2004 and December 28, 2002, in conformity with accounting principles generally accepted in the United States of America. These financial statements are the responsibility of the Company's management; our responsibility is to express an opinion on these financial statements based on our audit.audits. We conducted our auditaudits of these statements in accordance with auditingthe standards generally accepted inof the United States of America, whichPublic Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audit providesaudits provide a reasonable basis for our opinion. The financial statements of the Company as of December 29, 2001, and December 30, 2000, and for each of the periodsfiscal year then ended, December 29, 2001 and December 30, 2000, prior to the adjustments discussed in the Goodwill and Other Intangible Assets note, were audited by other independent accountants who have ceased operations. Those independent accountants expressed an unqualified opinion on those financial statements in their report dated February 1, 2002.

        As disclosed in the Goodwill and Other Intangible Assets note, the Company changed the manner in which it accounts for goodwill and other intangible assets upon adoption of the accounting guidance of Statement of Financial Accounting Standards No. 142, Goodwill and Other Intangible Assets, on December 30, 2001.

        As discussed above, the financial statements of HNI Corporation (formerly HON INDUSTRIES Inc.), as of December 29, 2001, and December 30, 2000, and for each of the periodsperiod then ended, December 29, 2001, and December 30, 2000, were audited by other independent accountants who have ceased operations. As described in the Goodwill and Other Intangible Assets note, these financial statements have been revised to include the transitional disclosures required by Statement of Financial Accounting Standards (Statement) No. 142, Goodwill and Other Intangible Assets, which was adopted by the Company as of December 30, 2001. We audited the transitional disclosures described in the Goodwill and Other Intangible Assets note. In our opinion, the transitional disclosures for 2001 and 2000 in the Goodwill and Other Intangible Assets note are appropriate. However, we were not engaged to audit, review, or apply any procedures to the 2001 and 2000 financial statements of the Company other than with respect to such disclosures and, accordingly, we do not express an opinion or any other form of assurance on the 2001 and 2000 financial statements taken as a whole.

PricewaterhouseCoopers LLP


Chicago, Illinois
January 31, 2003February 6, 2004

33



Predecessor Auditor (Arthur Andersen LLP) Opinion

        The following report is a copy of a report previously issued by Arthur Andersen LLP and has not been reissued by Arthur Andersen LLP. In 2002, the corporation adopted the provisions of Statement of Financial Accounting Standards No. 142, Goodwill and Other Intangible Assets (SFAS No. 142). As discussed in the Goodwill and Other Intangible Assets note, the company has presented the transitional disclosures for 2001 and 2000 required by SFAS No. 142. The Arthur Andersen LLP report does not extend to these changes to the 2001 and 2000 consolidated financial statements. The adjustments to the 2001 and 2000 consolidated financial statements were reported on by PricewaterhouseCoopers LLP as stated in their report appearing herein.

Report of Independent AccountantsAuditors

To the Board of Directors and Shareholders of HON INDUSTRIES Inc.

        We have audited the accompanying consolidated balance sheets of HON INDUSTRIES Inc. and subsidiaries as of December 29, 2001, December 30, 2000,2000*, and January 1, 2000*, and the related consolidated statements of income, shareholders equity, and cash flows for each of the fiscal years then ended. These financial statements are the responsibility of the Company's management. Our responsibility is to express an opinion on these financial statementstatements based on our audits.

        We conducted our audits in accordance with auditing standards generally accepted in the United States. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

        In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the financial position of HON INDUSTRIES Inc. and subsidiaries as of December 29, 2001, December 30, 2000,2000*, and January 1, 2000*, and the results of its operations and its cash flows for each of the three fiscal years then ended in conformity with accounting principles generally accepted in the United States.

Arthur Andersen LLP

Chicago, Illinois

February 1, 2002


*
The December 30, 2000 and January 1, 2000 consolidated financial statements are not required to be presented in the 2002 Annual Report.2003 annual report.

34




HON INDUSTRIES INC. AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF INCOME

 
 For the Years
 
 2002
 2001
 2000
 
 (Amounts in thousands, except for per share data)

Net sales $1,692,622 $1,792,438 $2,046,286
Cost of products sold  1,092,743  1,181,140  1,380,404
  
 
 
 Gross Profit  599,879  611,298  665,882

Selling and administrative expenses

 

 

454,189

 

 

464,206

 

 

487,848
Restructuring related charges  3,000  24,000  
  
 
 
 Operating Income  142,690  123,092  178,034
  
 
 
Interest income  2,578  1,717  1,945
Interest expense  4,714  8,548  14,015
  
 
 
 
Income Before Income Taxes

 

 

140,554

 

 

116,261

 

 

165,964
 Income taxes  49,194  41,854  59,747
  
 
 
 Net Income $91,360 $74,407 $106,217
  
 
 
 Net Income Per Common Share—Basic & Diluted $1.55 $1.26 $1.77
  
 
 

(Amounts in thousands, except for per share data)

For the Years

 2003
 2002
 2001
Net sales $1,755,728 $1,692,622 $1,792,438
Cost of products sold  1,116,513  1,092,743  1,181,140
  
 
 
Gross profit  639,215  599,879  611,298
Selling and administrative expenses  480,744  454,189  464,206
Restructuring related charges  8,510  3,000  24,000
  
 
 
Operating income  149,961  142,690  123,092
  
 
 
Interest income  3,940  2,578  1,717
Interest expense  2,970  4,714  8,548
  
 
 
Income before income taxes  150,931  140,554  116,261
Income taxes  52,826  49,194  41,854
  
 
 
Net income $98,105 $91,360 $74,407
  
 
 
Net income per common share—basic $1.69 $1.55 $1.26
  
 
 
Weighted average shares outstanding—basic  58,178,739  58,789,851  59,087,963
  
 
 
Net income per common share—diluted $1.68 $1.55 $1.26
  
 
 
Weighted average shares outstanding—diluted  58,545,353  59,021,071  59,210,049
  
 
 

The accompanying notes are an integral part of the consolidated financial statements.

35




HON INDUSTRIES INC. AND SUBSIDIARIES

CONSOLIDATED BALANCE SHEETS

 
 As of Year-End

 
 2002
 2001
 2000
 
 (Amounts in thousands of dollars and shares)

Assets         
Current Assets         
 Cash and cash equivalents $139,165 $78,838 $3,181
 Short-term investments  16,378    
 Receivables  181,096  161,390  211,243
 Inventories  46,823  50,140  84,360
 Deferred income taxes  10,101  14,940  19,516
 Prepaid expenses and other current assets  11,491  14,349  11,841
  
 
 
   Total Current Assets  405,054  319,657  330,141
Property, Plant, and Equipment  353,270  404,971  454,312
Goodwill  192,395  214,337  216,371
Other Assets  69,833  22,926  21,646
  
 
 
   Total Assets $1,020,552 $961,891 $1,022,470
  
 
 

Liabilities and Shareholders' Equity

 

 

 

 

 

 

 

 

 
Current Liabilities         
 Accounts payable and accrued expenses $252,145 $216,184 $240,540
 Income taxes  3,740  6,112  12,067
 Note payable and current maturities of long-term debt  41,298  6,715  10,408
 Current maturities of other long-term obligations  1,497  1,432  1,853
  
 
 
   Total Current Liabilities  298,680  230,443  264,868
Long-Term Debt  8,553  79,570  126,093
Capital Lease Obligations  1,284  1,260  2,192
Other Long-Term Liabilities  28,028  18,306  18,749
Deferred Income Taxes  37,114  39,632  37,226
Commitments and Contingencies         
Shareholders' Equity         
Preferred stock—$1 par value         
 Authorized: 1,000         
 Issued: None         
Common stock—$1 par value  58,374  58,673  59,797
 Authorized: 200,000         
 Issued and outstanding 2002—58,374; 2002—58,673; 2000—59,797         
Additional paid-in capital  549  891  17,339
Retained earnings  587,731  532,555  495,796
Accumulated other comprehensive income  239  561  410
  
 
 
 Total Shareholders' Equity  646,893  592,680  573,342
  
 
 
 Total Liabilities and Shareholders' Equity $1,020,552 $961,891 $1,022,470
  
 
 

(Amounts in thousands of dollars and shares except par value)

As of Year-End

 2003
 2002
 2001
Assets         
Current Assets         
 Cash and cash equivalents $138,982 $139,165 $78,838
 Short-term investments  65,208  16,378  
 Receivables  181,459  181,096  161,390
 Inventories  49,830  46,823  50,140
 Deferred income taxes  14,329  10,101  14,940
 Prepaid expenses and other current assets  12,314  11,491  14,349
  
 
 
  Total Current Assets  462,122  405,054  319,657
Property, Plant, and Equipment  312,368  353,270  404,971
Goodwill  192,086  192,395  214,337
Other Assets  55,250  69,833  22,926
  
 
 
  Total Assets $1,021,826 $1,020,552 $961,891
  
 
 
Liabilities and Shareholders' Equity         
Current Liabilities         
 Accounts payable and accrued expenses $211,236 $252,145 $216,184
 Income taxes  5,958  3,740  6,112
 Note payable and current maturities of long-term debt  26,658  41,298  6,715
 Current maturities of other long-term obligations  1,964  1,497  1,432
  
 
 
  Total Current Liabilities  245,816  298,680  230,443
Long-Term Debt  2,690  8,553  79,570
Capital Lease Obligations  1,436  1,284  1,260
Other Long-Term Liabilities  24,262  28,028  18,306
Deferred Income Taxes  37,733  37,114  39,632
Commitments and Contingencies         
Shareholders' Equity         
Preferred stock—$1 par value         
 Authorized: 2,000         
 Issued: None         
Common stock—$1 par value  58,239  58,374  58,673
 Authorized: 200,000         
 Issued and outstanding 2003—58,239; 2002—58,374; 2001—58,673         
Additional paid-in capital  10,324  549  891
Retained earnings  641,732  587,731  532,555
Accumulated other comprehensive income  (406) 239  561
  
 
 
 Total Shareholders' Equity  709,889  646,893  592,680
  
 
 
 Total Liabilities and Shareholders' Equity $1,021,826 $1,020,552 $961,891
  
 
 

The accompanying notes are an integral part of the consolidated financial statements.

36




HON INDUSTRIES INC. AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF SHAREHOLDERS' EQUITY

 
 Common
Stock

 Additional
Paid-in
Capital

 Retained
Earnings

 Accumulated
Other
Comprehensive
Income

 Total
Shareholders'
Equity

 
 
 (Amounts in thousands)

 
Balance, January 1, 2000 $60,172 $24,981 $416,034 $84 $501,271 
Comprehensive income:                
 Net income        106,217     106,217 
 Other comprehensive income           326  326 
Comprehensive income              106,543 

Cash dividends

 

 

 

 

 

 

 

 

(26,455

)

 

 

 

 

(26,455

)
Common shares—treasury:                
 Shares purchased  (838) (17,135)       (17,973)
 Shares issued under Members Stock                
  Purchase Plan and stock awards  463  9,493        9,956 
  
 
 
 
 
 
Balance, December 30, 2000  59,797  17,339  495,796  410  573,342 
Comprehensive Income:                
 Net income        74,407     74,407 
 Other comprehensive income           151  151 
Comprehensive income              74,558 

Cash dividends

 

 

 

 

 

 

 

 

(28,373

)

 

 

 

 

(28,373

)
Common shares—treasury:                
 Shares purchased  (1,473) (24,311) (9,275)    (35,059)
 Shares issued under Members Stock                
  Purchase Plan and stock awards  349  7,863        8,212 
  
 
 
 
 
 
Balance, December 29, 2001  58,673  891  532,555  561  592,680 
Comprehensive income:                
 Net income        91,360     91,360 
 Other comprehensive income (loss)           (322) (322)
Comprehensive income              91,038 

Cash dividends

 

 

 

 

 

 

 

 

(29,386

)

 

 

 

 

(29,386

)
Common shares—treasury:                
 Shares purchased  (614) (8,324) (6,798)    (15,736)
 Shares issued under Members Stock                
  Purchase Plan and stock awards  315  7,982        8,297 
  
 
 
 
 
 
Balance, December 28, 2002 $58,374 $549 $587,731 $239 $646,893 
  
 
 
 
 
 

(Amounts in thousands)

 
 Common
Stock

 Additional
Paid-in
Capital

 Retained
Earnings

 Accumulated
Other
Comprehensive
Income

 Total
Shareholders'
Equity

 
Balance, December 30, 2000 $59,797 $17,339 $495,796 $410 $573,342 
Comprehensive Income:                
 Net income        74,407     74,407 
 Other comprehensive income           151  151 
Comprehensive income              74,558 
Cash dividends        (28,373)    (28,373)
Common shares — treasury:                
 Shares purchased  (1,473) (24,311) (9,275)    (35,059)
 Shares issued under Members' Stock Purchase Plan and stock awards  349  7,863        8,212 
  
 
 
 
 
 
Balance, December 29, 2001  58,673  891  532,555  561  592,680 
Comprehensive income:                
 Net income        91,360     91,360 
 Other comprehensive income (loss)           (322) (322)
Comprehensive income              91,038 
Cash dividends        (29,386)    (29,386)
Common shares — treasury:                
 Shares purchased  (614) (8,324) (6,798)    (15,736)
 Shares issued under Members' Stock Purchase Plan and stock awards  315  7,982        8,297 
  
 
 
 
 
 
Balance, December 28, 2002  58,374  549  587,731  239  646,893 
Comprehensive income:                
 Net income        98,105     98,105 
 Other comprehensive income (loss)           (645) (645)
Comprehensive income              97,460 
Cash dividends        (30,299)    (30,299)
Common shares — treasury:                
 Shares purchased  (762) (6,945) (13,805)    (21,512)
 Shares issued under Members' Stock Purchase Plan and stock awards  627  16,720        17,347 
  
 
 
 
 
 
Balance, January 3, 2004 $58,239 $10,324 $641,732 $(406)$709,889 
  
 
 
 
 
 

The accompanying notes are an integral part of the consolidated financial statements.

37




HON INDUSTRIES INC. AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF CASH FLOWS

 
 For the Years
 
 
 2002
 2001
 2000
 
 
 (Amounts in thousands)

 
Net Cash Flows From (To) Operating Activities:          
 Net income $91,360 $74,407 $106,217 
 Noncash items included in net income:          
  Depreciation and amortization  68,755  81,385  79,046 
  Other postretirement and postemployment benefits  2,246  1,757  1,572 
  Deferred income taxes  2,321  6,962  (7,213)
  Loss on sales, retirements and impairments of property, plant and equipment  8,976  16,200   
  Stock issued to retirement plan  5,750     
  Other—net  2,613  109  90 
 Changes in working capital, excluding acquisition and disposition:          
  Receivables  (19,414) 47,897  3,961 
  Inventories  2,348  35,048  6,410 
  Prepaid expenses and other current assets  2,431  (1,661) (1,616)
  Accounts payable and accrued expenses  37,857  (26,149) 5,483 
  Income taxes  (2,370) (5,957) 11,808 
 Increase (decrease) in other liabilities  (482) (2,198) (838)
  
 
 
 
   Net cash flows from (to) operating activities  202,391  227,800  204,920 
  
 
 
 
Net Cash Flows From (To) Investing Activities:          
 Capital expenditures  (25,885) (36,851) (59,840)
 Capitalized software  (65) (1,757) (2,192)
 Acquisition spending, net of cash acquired    (8,748) (134,696)
 Short-term investments—net  (16,377)    
 Long-term investments  (22,493)    
Other—net  924  343  (3)
  
 
 
 
  Net cash flows from (to) investing activities  (63,896) (47,013) (196,731)
  
 
 
 
Net Cash Flows From (To) Financing Activities:          
 Purchase of HON INDUSTRIES common stock  (15,736) (35,059) (17,973)
 Proceeds from long-term debt  825  36,218  155,181 
 Payments of note and long-term debt  (35,967) (87,365) (147,458)
 Proceeds from sale of HON INDUSTRIES common stock to members  2,096  9,449  9,529 
 Dividends paid  (29,386) (28,373) (26,455)
  
 
 
 
   Net cash flows from (to) financing activities  (78,168) (105,130) (27,176)
  
 
 
 
Net increase (decrease) in cash and cash equivalents  60,327  75,657  (18,987)
  
 
 
 
Cash and cash equivalents at beginning of year  78,838  3,181  22,168 
  
 
 
 
Cash and cash equivalents at end of year  139,165  78,838  3,181 
  
 
 
 
Supplemental Disclosures of Cash Flow Information:          
 Cash paid during the year for:          
 Interest $5,062 $8,646 $13,395 
 Income taxes $48,598 $40,916 $54,634 
  
 
 
 

(Amounts in thousands)

For the Years

 2003
 2002
 2001
 
Net Cash Flows From (To) Operating Activities:          
 Net income $98,105 $91,360 $74,407 
 Noncash items included in net income:          
  Depreciation and amortization  72,772  68,755  81,385 
  Other postretirement and postemployment benefits  2,166  2,246  1,757 
  Deferred income taxes  (3,314) 2,321  6,962 
  Loss on sales, retirements and impairments of property, plant and equipment  5,415  8,976  16,200 
  Stock issued to retirement plan  4,678  5,750   
  Other — net  391  2,613  109 
 Changes in working capital, excluding acquisition and disposition:          
  Receivables  1,006  (19,414) 47,897 
  Inventories  (3,004) 2,348  35,048 
  Prepaid expenses and other current assets  1,508  2,431  (1,661)
  Accounts payable and accrued expenses  (35,288) 37,857  (26,149)
  Income taxes  2,218  (2,370) (5,957)
 Increase (decrease) in other liabilities  (5,379) (482) (2,198)
  
 
 
 
   Net cash flows from (to) operating activities  141,274  202,391  227,800 
  
 
 
 
Net Cash Flows From (To) Investing Activities:          
 Capital expenditures  (34,842) (25,885) (36,851)
 Proceeds from sale of property, plant and equipment  1,808     
 Capitalized software  (2,666) (65) (1,757)
 Additional purchase consideration  (5,710)   (8,748)
 Short-term investments — net  (49,326) (16,377)  
 Purchase of long-term investments  (5,742) (22,493)  
 Sales or maturities of long-term investments  15,000     
 Other — net    924  343 
  
 
 
 
   Net cash flows from (to) investing activities  (81,478) (63,896) (47,013)
  
 
 
 
Net Cash Flows From (To) Financing Activities:          
 Purchase of HON INDUSTRIES common stock  (21,512) (15,736) (35,059)
 Proceeds from long-term debt  761  825  36,218 
 Payments of note and long-term debt  (20,992) (35,967) (87,365)
 Proceeds from sale of HON INDUSTRIES common stock  12,063  2,096  9,449 
 Dividends paid  (30,299) (29,386) (28,373)
  
 
 
 
   Net cash flows from (to) financing activities  (59,979) (78,168) (105,130)
  
 
 
 
Net increase (decrease) in cash and cash equivalents  (183) 60,327  75,657 
  
 
 
 
Cash and cash equivalents at beginning of year  139,165  78,838  3,181 
  
 
 
 
Cash and cash equivalents at end of year  138,982  139,165  78,838 
  
 
 
 
Supplemental Disclosures of Cash Flow Information:          
 Cash paid during the year for:          
  Interest $3,408 $5,062 $8,646 
  Income taxes $53,855 $48,598 $40,916 
  
 
 
 

The accompanying notes are an integral part of the consolidated financial statements.

38




HON INDUSTRIES INC. AND SUBSIDIARIES

Notes to Consolidated Financial Statements

Nature of Operations

        HON INDUSTRIES Inc., with its subsidiaries (the Company)"Company"), is a provider of office furniture and hearth products. Both industries are reportable segments; however, the Company's office furniture business is its principal line of business. Refer to the Operating Segment Information note for further information. Office furniture products are sold through a national system of dealers, wholesalers, mass merchandisers, warehouse clubs, retail superstores, end-user customers, and to federal and state governments. Dealer, wholesaler, and retail superstores are the major channels based on sales. Hearth products include electric, wood-, pellet-, and gas-burning factory-built fireplaces, fireplace inserts, stoves, and gas logs. These products are sold through a national system of dealers, wholesalers, large regional contractors, and Company-owned retail outlets. The Company's products are marketed predominantly in the United States and Canada. The Company exports select products to a limited number of markets outside North America, principally Latin America and the Caribbean, through its export subsidiary; however, based on sales, these activities are not significant.

Summary of Significant Accounting Policies

Principles of Consolidation and Fiscal Year-End

        The consolidated financial statements include the accounts and transactions of the Company and its subsidiaries. Intercompany accounts and transactions have been eliminated in consolidation.

        The Company'sCompany follows a 52/53 week fiscal year which ends on the Saturday nearest December 31. Fiscal year 2003 ended on January 3, 2004; 2002 ended on December 28, 2002; and 2001 ended on December 29, 2001;2001. The financial statements for fiscal year 2003 are based on a 53-week period, fiscal years 2002 and 2000 ended2001 are on December 30, 2000.a 52-week basis.

Cash, Cash Equivalents and Investments

        Cash and cash equivalents generally consist of cash, money market accounts, and debt securities. These securities have original maturity dates not exceeding three months from date of purchase. The Company has short-term investments with maturities of less than one year and also has investments with maturities greater than one year that are included in Other Assets on the consolidated balance sheet. Management classifies investments in marketable securities at the time of purchase and reevaluates such classification at each balance sheet date. Equity securities are classified as available-for-sale and are stated at current market value with unrealized gains and losses included as a separate component of equity, net of any related tax effect. Debt securities are classified as held-to-maturity and are stated at amortized cost. The specific identification method is used to determine realized gains and losses on the trade date. Short-term investments include municipal bonds, money market preferred stock and U.S. treasury notes. Long-term investments include U.S. government securities, municipal bonds, certificates of deposit and asset-and mortgage-backed securities.



        At January 3, 2004 and December 28, 2002, cash, cash equivalents and investments consisted of the following (cost approximates market value):

 
 Cash and
cash
equivalents

 Short-term
investments

 Long-term
investments

 
 (In thousands)

Held-to-maturity securities         
Municipal bonds $82,300 $1,900 $5,396
U.S. government securities        11,995
Certificates of deposit        400
  
 
 
Available-for-sale securities         
U.S. treasury notes     3,478   
Money market preferred stock     11,000   
Asset and mortgage-backed securities        7,098
  
 
 
Cash & Money Market Accounts  56,865      
  
 
 
 Total $139,165 $16,378 $24,889
  
 
 

39


 
 2003
 2002
(In thousands)

 Cash and
cash
equivalents

 Short-term
investments

 Long-term
investments

 Cash and
cash
equivalents

 Short-term
investments

 Long-term
investments

Held-to-maturity securities                  
Municipal bonds $31,000 $ $2,396 $82,300 $1,900 $5,396
U.S. government securities            11,995
Certificates of deposit      400      400
  
 
 
 
 
 
Available-for-sale securities                  
U.S. treasury notes    4,259      3,478  
Money market preferred stock          11,000  
Asset and mortgage-backed securities    60,949  12,835      7,098
  
 
 
 
 
 
Cash and money market accounts  107,982      56,865    
  
 
 
 
 
 
Total $138,982 $65,208 $15,631 $139,165 $16,378 $24,889
  
 
 
 
 
 

        The 2001 and 2000 cash and cash equivalents generally consisted of cash and commercial paper.

Receivables

        Accounts receivablesreceivable are presented net of an allowance for doubtful accounts of $10,859,000, $9,570,000, and $16,576,000 for 2003, 2002, and $11,237,0002001, respectively. The allowance for 2002, 2001,receivables is developed based on several factors including overall customer credit quality, historical write-off experience and 2000, respectively.specific account analyses that project the ultimate collectibility of the account. As such, these factors may change over time causing the reserve level to adjust accordingly.

Inventories

        Inventories are valued at the lowerThe Company values 96% of cost or market, determined principallyits inventory by the last-in, first-out (LIFO) method. Additionally, the Company evaluates its inventory reserves in terms of excess and obsolete exposures. This evaluation includes such factors as anticipated usage, inventory turnover, inventory levels and ultimate product sales value. As such, these factors may change over time causing the reserve level to adjust accordingly.

Property, Plant, and Equipment

        Property, plant, and equipment are carried at cost. Depreciation has been computed using the straight-line method over estimated useful lives: land improvements, 10 - 20 years; buildings, 10 - 40 years; and machinery and equipment, 3 - 12 years.

Long-Lived Assets

        Long-lived assets are reviewed for impairment as events or changes in circumstances occur indicating that the amount of the asset reflected in the Company's balance sheet may not be recoverable. An estimate of undiscounted cash flows produced by the asset, or the appropriate group of assets, is compared to the carrying value to determine whether impairment exists. The estimates of future cash flows involve considerable management judgementjudgment and are based upon assumptions about expected future operating performance. The actual cash flows could differ from management's estimates due to changes in business conditions, operating performance, and economic conditions. Asset impairment charges connected with the Company's restructuring activities are discussed in the Restructuring Related Charges note. These assets included real estate, manufacturing equipment and



certain other fixed assets. The Company's continuous focus on improving the manufacturing process tends to increase the likelihood of assets being replaced; therefore, the Company is constantly evaluating the expected lives of its equipment.equipment and accelerating depreciation where appropriate. The Company recorded losses on the disposal of assets in the amount of approximately $1 million and $5 million during 2003 and 2002, respectively as a result of its rapid continuous rapid improvement initiatives.

Goodwill and Other Intangible Assets

        In accordance with SFAS No. 142, the Company evaluates its goodwill for impairment on an annual basis based on values at the end of third quarter or whenever indicators of impairment exist. The Company adopted Statement of Financial Accounting Standards (SFAS) No. 142, "Goodwillhas evaluated its goodwill for impairment and Other Intangible Assets" on December 30, 2001, the beginning of its 2002 fiscal year. The Company has determined that the fair value of its reporting units exceeds thetheir carrying values and therefore,value, so no impairment of goodwill was recorded.recognized. Management's assumptions about future cash flows for the reporting units requires significant judgment and actual cash flows in the future may differ significantly from those forecasted today.

        The Company also determines the fair value of an indefinite lived trademark on an annual basis or whenever indications of impairment tests performed requireexist. The Company has evaluated its trademark for impairment and has determined that the Company determine the fair market value of its trademarks and the fair market value oftrademark exceeds its reporting units for comparison to the carrying value, of such net assets to assess whether anso no impairment exists. The methodologies used to estimate fair market value involve the use of estimates and assumptions, including projected cash flows, royalty rates and discount rates. Also pursuant to the standard, the Company has ceased recording goodwill and indefinite-lived intangibles amortization in 2002.was recognized.

Product Warranties

        The Company issues certain warranty policies on its furniture and hearth products that provides for repair or replacement of any covered product or component that fails during normal use because of a defect in design, materials or workmanship. A warranty reserve is determined by recording a specific reserve for known warranty issues and an additional reserve for unknown claims that are expected to be incurred based on historical claims

40



experience. Actual claims incurred could differ from the original estimates, requiring adjustments to the reserve. Activity associated with warranty obligations was as follows in 2002:follows:

(In thousands)

  
  2003
 2002
 
Balance at the beginning of the period $5,632  $8,405 $5,632 
Accruals for warranties issued during the period 6,542  7,907 6,542 
Accrual related to pre-existing warranties 2,686  629 2,686 
Settlements made during the period (6,455) (8,015) (6,455)
 
  
 
 
Balance at the end of the period $8,405  $8,926 $8,405 
 
  
 
 

Revenue Recognition

        Revenue is normally recognized upon shipment of goods to customers. In certain circumstances revenue is not recognized until the goods are received by the customer or upon installation and customer acceptance based on the terms of the sales agreement. Revenue includes freight charged to customers; related costs are in selling and administrative expense. Rebates, discounts, and other marketing program expenses that are directly related to the sale are recorded as a deduction to net sales. Marketing program accruals require the use of management estimates and the consideration of contractual arrangements that are subject to interpretation. Customer sales that reach certain award levels can affect the amount of such estimates and actual results could differ from these estimates.

Product Development Costs

        Product development costs relating to the development of new products and processes, including significant improvements and refinements to existing products, are expensed as incurred. These costs



include salaries, contractor fees, building costs, utilities and administrative fees. The amounts charged against income were $25,791,000 in 2003, $25,849,000 in 2002, and $21,415,000 in 2001, and $18,911,000 in 2000.2001.

Stock-Based Compensation

        The Company accounts for its stock option plan using Accounting Principles Board Opinion No. 25, "Accounting for Stock Issued to Employees," which resultswhereby stock-based employee compensation is reflected in no chargenet income as all options granted under the plan had an exercise price equal to earnings when options are issued at fairthe market value. The Company has adoptedvalue of the disclosure requirementsunderlying common stock on the date of Statement of Financial Accounting Standards (SFAS)the grant. SFAS No. 123, "Accounting for Stock-Based Compensation" issued subsequent to APB No. 25 and amended by SFAS No. 148, "Accounting for Stock-Based Compensation—Transition and Disclosure" defines a fair value based method of accounting for employees stock options but allows companies to continue to measure compensation cost for employee stock options using the intrinsic value based method described in APB No. 25.

        The following table illustrates the effect on net income and earnings per share if the Company had applied the fair value recognition provisions of SFAS No. 123, "Accounting for Stock-Based Compensation," as amended by SFAS No. 148 "Accounting for Stock-Based Compensation-TransitionCompensation—Transition and Disclosure.Disclosure," to stock-based employee compensation.

(In thousands)

 2003
 2002
 2001
 
Net income, as reported $98.1 $91.4 $74.4 
Deduct: Total stock-based employee compensation expense determined under fair value based method for all awards, net of related tax effects  (3.0) (2.2) (1.4)
  
 
 
 
Pro forma net income $95.1 $89.2 $73.0 
  
 
 
 
Earnings per share:          
 Basic-as reported $1.69 $1.55 $1.26 
 Basic-pro forma $1.64 $1.52 $1.24 
 
Diluted-as reported

 

$

1.68

 

$

1.55

 

$

1.26

 
 Diluted-pro forma $1.62 $1.51 $1.24 

 

        Increase in expense in 2003 is due to accelerated vesting upon the retirement of plan participants.

Income Taxes

        The Company accounts for income taxes under SFAS No. 109, "Accounting for Income Taxes." This Statement uses an asset and liability approach that requires the recognition of deferred tax assets and liabilities for the expected future tax consequences of events that have been recognized in the Company's financial statements or tax returns. Deferred income taxes are provided to reflect the differences between the tax bases of assets and liabilities and their reported amounts in the financial statements.

Earnings Per Share

        Basic earnings per share are based on the weighted-average number of common shares outstanding during the year. Shares potentially issuable under options and deferred restricted stock have been considered outstanding for purposes of the diluted earnings per share calculation.

Use of Estimates

        The preparation of financial statements in conformity with accounting principles generally accepted in the United States requires management to make estimates and assumptions that affect the amounts reported in the financial statements and accompanying notes. The more significant areas requiring the



use of management estimates relate to allowance for doubtful accounts, inventory reserves, marketing program accruals, warranty

41



accruals, accruals for self-insured medical claims, workers' compensation, legal contingencies general liability and auto insurance claims, and useful lives for depreciation and amortization. Actual results could differ from those estimates.

Self-Insurance

        The Company is partially self-insured for general and product liability, workers' compensation, and certain employee health benefits. The general, product, and workers' compensation liabilities are managed throughusing a wholly owned insurance captive; the related liabilities are included in the accompanying consolidated financial statements. The Company's policy is to accrue amounts equal toin accordance with the actuarially determined liabilities. The actuarial valuations are based on historical information along with certain assumptions about future events. Changes in assumptions for such matters as legal actions, medical costs, and changes in actual experience could cause these estimates to change in the near term.

Recent Accounting Pronouncements

        In December 2003, the Financial Accounting Standards Board issued Interpretation 46R (FIN 46R), a revision to Interpretation 46 (FIN 46), "Consolidation of Variable Interest Entities." FIN 46R clarifies some of the provisions of FIN 46 and exempts certain entities from its requirements. FIN 46R is effective at the end of the first interim period ending after March 15, 2004. Entities that have adopted FIN 46 prior to this effective date can continue to apply the provision of FIN 46 until the effective date of FIN 46R. The Company adopted FIN 46 on January 3, 2004 and it did not have an impact on the Company's financial statements.

        The Financial Accounting Standards Board finalized SFAS No. 150, "Accounting for Certain Financial Instruments with Characteristics of both Liabilities and Equity," effective for financial instruments entered into or modified after May 31, 2003, and otherwise is effective at the beginning of the first interim period beginning after June 15, 2003. The adoption of SFAS No. 150 did not have an impact on the Company's financial statements.

        During 2002, the Financial Accounting Standards Board finalized SFAS No. 146 "Accounting for Costs Associated with Exit or Disposal Activities" for exit and disposal activities that are initiated after December 31, 2002. This Statement requires that a liability for a cost associated with an exit or disposal activity be recognized when the liability is incurred.

        The Financial Accounting Standards Board also issued SFAS No. 148 "Accounting for Stock-Based Compensation-Transition and Disclosure" during 2002. This Statement amends SFAS No. 123 "Accounting for Stock-Based Compensation" to provide alternative methods of transition for a voluntary change to the fair value based method of accounting for stock-based employee compensation and amends the disclosure requirements to require prominent disclosure in both annual and interim financial statements about the method of accounting for stock-based employee compensation and the effect of the method used on reported results. The Company adopted the disclosure requirementsapplied this Statement to its 2003 restructuring activities which resulted in a charge of this statement as of December 28, 2002.$8.5 million during 2003.

        The Financial Accounting Standards Board also issued Interpretation No. 45 "Guarantor's Accounting and Disclosure Requirements for Guarantees, Including Indirect Guarantees of Indebtedness to Other". FIN 45 clarifies the requirements of SFAS No. 5 "Accounting for Contingencies" relating to the guarantor's accounting for and disclosure of the issuance of certain types of guarantees. The provisions for initial recognition and measurement are effective on a prospective basis for guarantees that are issued or modified after December 31, 2002. The disclosure provisions are effective for financial statements with years ending after December 15, 2002. The Company has included these disclosures in the Warranty and the Commitments and Contingencies notes.

        During 2001, the Financial Accounting Standards Board finalized SFAS No. 143, "Accounting for Asset Retirement Obligations," and SFAS No. 144, "Accounting for the Impairment or Disposal of Long-Lived Assets." The Company adopted Statement No. 144 on December 30, 2001, the beginning of its 2002 fiscal year. The Company intends to adopt Statement No. 143 on December 29, 2002, the beginning of its 2003 fiscal year. The adoption of SFAS No. 143 isdid not expected to have a material impact on the Company's financial statements.

        In 2000, the Emerging Issues Task Force (EITF) reached a consensus on Issue No. 00-10, "Accounting for Shipping and Handling Fees and Costs," that all amounts billed to a customer in a sale transaction related to shipping and handling, if any, represent revenues earned for the goods provided and should be classified as revenue. The Company implemented the above EITF consensus effective with the fourth quarter 2000 and has restated prior periods to reflect the change. The adoption of this consensus did not have a material impact on the Company's financial statements. In 1998,December 2003, the Financial Accounting Standards Board issued a revised SFAS No. 133, "Accounting for Derivative Instruments132, "Employers' Disclosures about Pensions and Hedging Activities,Other Postretirement Benefits." which was amended in June 2000 by SFAS No. 138. TheIn 2003, the Company adopted this Statement in January 2001 as required by the Statement. The adoptionrevised disclosure requirements of this Statement did not have any impact on the Company's financial statements.pronouncement.

Reclassifications

        Certain prior year amounts in 2000 have been reclassified to conform to the 20012003 presentation.

42




Restructuring Related Charges

        As a result of the Company's business simplification and cost reduction strategies, the Company closed two office furniture facilities located in Milan, Tennessee and Hazleton, Pennsylvania and consolidated production into other U.S. manufacturing locations. Charges for the closures totaled $15.7 million which consists of $6.7 million of accelerated depreciation of machinery and equipment which was recorded in cost of sales, $3.4 million of severance and $5.6 million of facility exit, production relocation, and other costs which were recorded as restructuring costs. A total of 316 members were terminated and received severance due to these shutdowns. The closures and consolidation are substantially complete.

        The Hazleton, Pennsylvania facility is an owned facility and has been reclassified to current assets as it is currently being held as available for sale. It is included in the "Prepaid expenses and other current assets" in the January 3, 2004, condensed consolidated balance sheet at its carrying value of $2.1 million. The Milan, Tennessee facility is a leased facility that is no longer being used in the production of goods. The restructuring expense for 2003 included $1.4 million of costs that will continue to be incurred under the lease contract reduced by estimated sublease rentals that could be reasonably obtained.

        During 2002, the Company recorded a pretax charge of approximately $5.4 million due to the shutdown of an office furniture facility in Jackson, Tennessee. A total of 125 members were terminated and received severance due to this shutdown. During the second quarter of 2003, a restructuring credit of approximately $0.6 million was taken back into income relating to this charge. This was due to the fact that the Company was able to exit a lease with the lessor at more favorable terms than previously estimated.

        During the second quarter of 2001, the Company recorded a pretax charge of $24.0 million or $0.26 per diluted share for a restructuring plan that involved consolidating physical facilities, discontinuing low-volume product lines, and reductions of workforce. Included in the charge was the closedown of three of its office furniture facilities located in Williamsport, Pennsylvania; Tupelo, Mississippi; and Santa Ana, California. Approximately 500 members were terminated and received severance due to the closedown of these facilities. During the second quarter of 2002, a restructuring credit of approximately $2.4 million was taken back into income relating to this charge. This was mainly due to the fact that the Company was able to exit a lease with a lessor at more favorable terms than originally estimated and the Company's ability to minimize the number of members terminated as compared to the original plan.



        The following table details the change in restructuring reserve for the last twothree years:


 Severance
Costs

 Other Member
Related
Costs

 Facility
Termination &
Other Costs

 Asset
Impairment
Write-downs

 Total
 

 (In thousands)

 
(In thousands)

 Severance
Costs

 Facility
Termination &
Other Costs

 Asset
Impairment
Write-downs

 Total
 
Restructuring reserve at December 31, 2000 $ $ $ $ $  $ $ $ $ 
Restructuring charge  3,090  850  3,860  16,200  24,000  3,090 4,710 16,200 24,000 
Cash payments  (2,322) (433) (2,328)   (5,083) (2,322) (2,761)  (5,083)
Charge against assets        (16,200) (16,200)   (16,200) (16,200)
 
 
 
 
 
  
 
 
 
 
Restructuring reserve at December 29, 2001 $768 $417 $1,532 $ $2,717  $768 $1,949 $ $2,717 
Restructuring charge  737    3,328  1,300  5,365  737 3,328 1,300 5,365 
Restructuring credit  (852) (366) (1,147)   (2,365) (852) (1,513)  (2,365)
Cash payments  (653) (51) (1,526)   (2,230) (653) (1,577)  (2,230)
Charge against assets        (1,300) (1,300)   (1,300) (1,300)
 
 
 
 
 
  
 
 
 
 
Restructuring reserve at December 28, 2002 $ $ $2,187 $ $2,187  $ $2,187 $ $2,187 
Restructuring charges 3,438 5,622  9,060 
Restructuring credit  (550)  (550)
Cash payments (3,104) (6,159)  (9,263)
 
 
 
 
 
  
 
 
 
 
Restructuring reserve at January 3, 2004 $334 $1,100 $ $1,434 


Business Combinations

        During 2001, the Company completed the acquisition of three small hearth product distributors for a total purchase price of approximately $7.6 million. The acquisitions were accounted for using the purchase method, and the results of the three distributors have been included in the Company's financial statements since the date of acquisition.

        On February 29, 2000, the Company completed the acquisition of its Hearth Services division, which consists of two leading hearth products distributors, American Fireplace Company (AFC) and the Allied Group (Allied), establishing the Company as the leading manufacturer and distributor in the hearth products industry. The Company acquired AFC and Allied for approximately $135 million in cash and debt including acquisition costs. The acquisition has been accounted for using the purchase method, and the results of AFC and Allied have been included in the Company's financial statements since the date of acquisition. Management finalized its integration plan related to the acquisition during the first quarter of 2001. The excess of the consideration paid over the fair value of the business of $21 million was recorded as goodwill and was being amortized on a straight-line basis over 20 years through December 29, 2001.

        Assuming the acquisition of American Fireplace Company and Allied Group had occurred on January 2, 2000, the beginning of the Company's 2000 fiscal year, instead of the actual dates reported above, the Company's pro forma consolidated net sales would have been approximately $2.1 billion for 2000. Pro forma consolidated net income and net income per share for 2000 would not have been materially different than the reported amounts.

43



Inventories


 2002
 2001
 2000
 

 (In thousands)

 
(In thousands)

 2003
 2002
 2001
 
Finished products $30,747 $33,280 $48,990  $31,407 $30,747 $33,280 
Materials and work in process 26,266  26,469  46,497  28,287 26,266 26,469 
LIFO reserve (10,190) (9,609) (11,127) (9,864) (10,190) (9,609)
 
 
 
  
 
 
 
 $46,823 $50,140 $84,360  $49,830 $46,823 $50,140 
 
 
 
  
 
 
 

Property, Plant, and Equipment


 2002
 2001
 2000

 (In thousands)

(In thousands)

 2003
 2002
 2001
Land and land improvements $21,566 $21,678 $18,808 $23,065 $21,566 $21,678
Buildings 208,124  212,352  202,189 211,005 208,124 212,352
Machinery and equipment 494,354  494,458  514,293 495,901 494,354 494,458
Construction and equipment installation in progress 10,227  14,247  27,547 9,865 10,227 14,247
 
 
 
 
 
 
 734,271  742,735  762,837 739,836 734,271 742,735
Less: allowances for depreciation 381,001  337,764  308,525 427,468 381,001 337,764
 
 
 
 
 
 
 $353,270 $404,971 $454,312 $312,368 $353,270 $404,971
 
 
 
 
 
 

Goodwill and Other Intangible Assets

        The Company adopted Statement of Financial Accounting Standards (SFAS) No. 142, "Goodwill and Other Intangible Assets" on December 30, 2001, the beginning of its 2002 fiscal year. Pursuant to this standard, the Company evaluates its goodwill for impairment on an annual basis based on values at the end of third quarter or whenever indicators of impairment exist. The Company has completed an assessment of the categorization ofevaluated its existing intangible assets and goodwill. In addition, the Company completed an analysis of the fair value of its reporting units using both a discounted cash flow analysis and market multiple approachgoodwill for impairment and has determined that the fair value of its reporting units exceeds the carrying values and therefore, no impairment of goodwill was recorded. Also pursuant to the standard, the Company has ceased recording of goodwill and indefinite-lived intangibles amortization in 2002.

        The Company also owns a trademark having a net value of $8.1 million as of January 3, 2004, December 28, 2002 and December 29, 2001. The trademark had a net carrying amount of $8.3 million as of December 30, 2000. The fair value of the trademark exceeds the carrying value of the trademark and thus, no impairment was recorded. The trademark is deemed to have an indefinite useful life because it is expected to generate cash flowsflow indefinitely. The Company ceased amortizing the trademark in 2002.

        The table below summarizes amortizable definite-lived intangible assets, which are reflected in Other Assets in the Company's consolidated balance sheets:


 2002

 (In thousands)

(In thousands)

 2003
 2002
Patents $16,450 $16,450 $16,450
License agreements and other 26,076
Customer lists and other 26,076 26,076
Less: accumulated amortization 13,980 16,671 13,980
 
 
 
Net intangible assets $28,546 $25,855 $28,546
 
 
 

        Amortization expense for definite-lived intangibles for 2003, 2002, 2001, and 20002001 was $2,690,100, $2,200,200,$2,690,100, and $2,124,700,$2,200,200, respectively. Amortization expense is estimated to be approximately $2.7 million per year for each of the next five years.through 2005, $2.4 million in 2006, $1.2 million in 2007, and $1.0 million in 2008.

44



        The goodwill at December 29, 2001, included other intangible assets that are required to be accounted for as assets apart from goodwill under SFAS No. 142. The following table summarizes the reclassification:


 Net Book Value
December 29,
2001

 SFAS 142
Reclassification

 Net book value as
modified for
SFAS 142
December 29,
2001


 (In thousands)

(In thousands)

(In thousands)

 Net Book Value
December 29, 2001

 SFAS 142
Reclassification

 Net book value as
modified for SFAS
No. 142
December 29, 2001

GoodwillGoodwill $214,337 $(27,643)$186,694Goodwill $214,337 $(27,643)$186,694

License agreements and other (included in Other Assets)

 

3,049

 

19,564

 

22,613
Customer lists and other (included in Other Assets)Customer lists and other (included in Other Assets) 3,049 19,564 22,613

Trademarks (included in Other Assets)

Trademarks (included in Other Assets)

 


 

8,079

 

8,079
Trademarks (included in Other Assets)  8,079 8,079

Patents (included in Other Assets)

Patents (included in Other Assets)

 

8,574

 


 

8,574
Patents (included in Other Assets) 8,574  8,574
 
 
 
 
 
 

Total

 

$

225,960

 

$


 

$

225,960
Total $225,960 $ $225,960
 
 
 
 
 
 

        The changes in the carrying amount of goodwill since December 29, 2001, are as follows by reporting segment:


 Office
Furniture

 Hearth
Products

 Total
 

 (In thousands)

 
Balance as of December 29, 2001
(after SFAS 142 reclassification)
 $43,611 $143,083 $186,694 
(In thousands)

 Office
Furniture

 Hearth
Products

 Total
 
Balance as of December 29, 2001 (after SFAS No. 142 reclassification) $43,611 $143,083 $186,694 
Goodwill increase during period   5,710 5,710   5,710 5,710 
Net goodwill disposed of during period  (9) (9)  (9) (9)
 
 
 
  
 
 
 
Balance as of December 28, 2002 $43,611 $148,784 $192,395  $43,611 $148,784 $192,395 
 
 
 
  
 
 
 
Adjustment for a prior acquisition  (309) (309)
 
 
 
 
Balance as of January 3, 2004 $43,611 $148,475 $192,086 
 
 
 
 

        The goodwill increase in 2002 relates to additional purchase consideration associated with debentures issued in connection with a prior acquisition. The decrease in goodwill in 2003 is due to an adjustment relating to a prior acquisition.

        The following schedule reports the adjusted net income for the goodwill and indefinite-lived trademark amortization effect:

 
 2002
 2001
 2000
 
 (In thousands)

Reported net income $91,360 $74,407 $106,217
Add back: Goodwill amortization, net of tax    5,611  4,742
Add back: Trademark amortization, net of tax    149  149
  
 
 
Adjusted net income $91,360 $80,167 $111,108
  
 
 

Basic and diluted earnings per share:

 

 

 

 

 

 

 

 

 
Reported net income $1.55 $1.26 $1.77
Goodwill & trademark amortization, net of tax    .10  .08
  
 
 
Adjusted net income $1.55 $1.36 $1.85
  
 
 

45


(In thousands except for per share data)

 2003
 2002
 2001
Reported net income $98,105 $91,360 $74,407
Add back: Goodwill amortization, net of tax      5,611
Add back: Trademark amortization, net of tax      149
  
 
 
Adjusted net income $98,105 $91,360 $80,167
  
 
 
Diluted earnings per share:         
Reported net income $1.68 $1.55 $1.26
Goodwill & trademark amortization, net of tax       .10
  
 
 
Adjusted net income $1.68 $1.55 $1.36
  
 
 

Accounts Payable and Accrued Expenses


 2002
 2001
 2000

 (In thousands)

(In thousands)

 2003
 2002
 2001
Trade accounts payableTrade accounts payable $66,204 $53,660 $67,540 $44,295 $66,204 $53,660
CompensationCompensation 20,686  13,663  15,781 22,803 20,686 13,663
Profit sharing and retirement expenseProfit sharing and retirement expense 26,788  26,020  25,041 30,365 26,788 26,020
Vacation payVacation pay 14,095  13,881  14,560 13,745 14,095 13,881
Marketing expensesMarketing expenses 59,224  54,861  65,931 44,795 59,224 54,861
Casualty        
self-insurance expense 10,973  17,189  12,216
Casualty self-insurance expense 9,385 10,973 17,189
Other accrued expensesOther accrued expenses 54,175  36,910  39,471 45,848 54,175 36,910
 
 
 
 
 
 
 $252,145 $216,184 $240,540 $211,236 $252,145 $216,184
 
 
 
 
 
 

Long-Term Debt

 
 2002
 2001
 2000
 
 (In thousands)

Industrial development revenue bonds, various issues, payable through 2018 with interest at 1.49-5.40% per annum $7,938 $23,995 $24,633
Note payable to bank, revolving credit agreement with interest at a variable rate*      46,000
Convertible debentures payable to individuals, due in 2003 with interes at 5.5% per annum  40,443  58,074  58,074
Other notes and amounts  736  3,285  5,673
  
 
 
Total debt  49,117  85,354  134,380
Less: current portion  40,564  5,784  8,287
  
 
 
Long-term debt $8,553 $79,570 $126,093
  
 
 

*
Borrowings under the Company's $200,000,000 revolving bank credit agreement were repaid in full in 2001, however, the credit line remained available until June 2002. In May 2002, the Company entered into a new $136,000,000, four year revolving bank credit agreement.
(In thousands)

 2003
 2002
 2001
Industrial development revenue bonds, various issues, payable through 2018 with interest at 1.49-5.40% per annum $2,300 $7,938 $23,995
Convertible debentures payable to individuals, with interest at 5.5% per annum  26,130  40,443  58,074
Other notes and amounts  503  736  3,285
  
 
 
Total debt  28,933  49,117  85,354
Less: current portion  26,243  40,564  5,784
  
 
 
Long-term debt $2,690 $8,553 $79,570
  
 
 

Aggregate maturities of long-term debt are as follows:

(In thousands)

  
(In thousands)

2003 $40,564
2004 242 $26,243
2005 5,704 117
2006 102 95
2007 59 52
2008 43
Thereafter 2,446 2,383
 

        The convertible debentures are payable to the former owners of businesses that were acquired by the Company. TheseFollowing the acquisition some of these individuals continuecontinued as members of the Company following the acquisitions.Company. The convertible debentures are convertible into cash. The debentures contain certain conversion features that are recorded as earned. During 2003 the Company recorded approximately $3 million of appreciation on these debentures.

        Certain of the above borrowing arrangements include covenants which limit the assumption of additional debt and lease obligations. The Company has been and currently is in compliance with the covenants related to these debt agreements. The fair value of the Company's outstanding long-term debt obligations at year-end 20022003 approximates the recorded aggregate amount.

46



Selling and Administrative Expenses


 2002
 2001
 2000

 (In thousands)

(In thousands)

 2003
 2002
 2001
Freight expense for shipments to customers $98,876 $103,489 $137,197 $105,933 $98,876 $103,489
Amortization of intangible and other assets 4,317  12,646  10,679 4,625 4,317 12,646
Product development costs 25,849  21,415  18,911 25,791 25,849 21,415
Other selling and administrative expenses 325,147  326,656  321,061 344,395 325,147 326,656
 
 
 
 
 
 
 $454,189 $464,206 $487,848 $480,744 $454,189 $464,206
 
 
 
 
 
 

Income Taxes

        Significant components of the provision for income taxes are as follows:


 2002
 2001
 2000
 

 (In thousands)

 
(In thousands)

(In thousands)

 2003
 2002
 2001
Current:Current:         Current:      
Federal $38,966 $32,393 $62,172 Federal $49,721 $38,966 $32,393
State 3,473  2,442  3,931 State 4,159 3,473 2,442
 
 
 
   
 
 
 42,439  34,835  66,103   53,880 42,439 34,835
DeferredDeferred 6,755  7,019  (6,356)Deferred (1,054) 6,755 7,019
 
 
 
   
 
 
 $49,194 $41,854 $59,747   $52,826 $49,194 $41,854
 
 
 
   
 
 

        A reconciliation of the statutory federal income tax rate to the Company's effective income tax rate is as follows:

 
 2002
 2001
 2000
 
Federal statutory tax rate 35.0 %35.0 %35.0 %
State taxes, net of federal tax effect 1.6 1.6 1.5 
Credit for increasing research activities (1.6)  
Extraterritorial income exclusion (1.0)  
Other—net 1.0 (0.6)(0.5)
  
 
 
 
Effective tax rate 35.0 %36.0 %36.0 %
  
 
 
 

47


 
 2003
 2002
 2001
 
Federal statutory tax rate 35.0%35.0%35.0%
State taxes, net of federal tax effect 1.8 1.6 1.6 
Credit for increasing research activities (2.0)(1.6) 
Extraterritorial income exclusion (0.5)(1.0) 
Other—net 0.7 1.0 (0.6)
  
 
 
 
Effective tax rate 35.0%35.0%36.0%
  
 
 
 

        Deferred income taxes reflect the net tax effects of temporary differences between the carrying amounts of assets and liabilities for financial reporting purposes and the amounts used for income tax purposes. Significant components of the Company's deferred tax liabilities and assets are as follows:


 2002
 2001
 2000
 

 (In thousands)

 
(In thousands)

(In thousands)

 2003
 2002
 2001
 
Net long-term deferred tax liabilities:Net long-term deferred tax liabilities:         Net long-term deferred tax liabilities:       
Tax over book depreciation $(34,398)$(38,759)$(37,509)Tax over book depreciation $(28,103)$(34,398)$(38,759)
OPEB obligations 3,581  3,197  3,157 OPEB obligations 182 3,581 3,197 
Compensation 3,821  2,519  2,079 Compensation 4,912 3,821 2,519 
Goodwill (14,173) (5,550) (4,183)Goodwill (18,044) (14,173) (5,550)
Other—Net 4,055  (1,039) (770)Other—net 3,320 4,055 (1,039)
 
 
 
   
 
 
 
 Total net long-term deferred tax liabilities (37,114) (39,632) (37,226)
Total net long-term deferred tax liabilitiesTotal net long-term deferred tax liabilities (37,733) (37,114) (39,632)
 
 
 
   
 
 
 
Net current deferred tax assets:Net current deferred tax assets:         Net current deferred tax assets:       
Workers' compensation, general, and product liability
accruals
 298 1,517 1,119 
Workers' compensation, general, and product liability accruals 1,517  1,119  4,183 Vacation accrual 4,754 4,617 4,002 
Vacation accrual 4,617  4,002  4,632 Integration accruals   (3,766)
Integration accruals   (3,766) (3,205)Inventory differences 4,343 5,101 1,969 
Inventory differences 5,101  1,969  2,404 Plant closing accruals 528 821 3,302 
Plant closing accruals 821  3,302   Deferred income (5,462) (3,820)  
Deferred income (3,820)    Warranty accruals 2,886 2,369 1,606 
Other—net 1,865  8,314  11,502 Other—net 6,982 (504) 6,708 
 
 
 
   
 
 
 
Total net current deferred tax assetsTotal net current deferred tax assets 10,101  14,940  19,516 Total net current deferred tax assets 14,329 10,101 14,940 
 
 
 
   
 
 
 
Net deferred tax (liabilities) assetsNet deferred tax (liabilities) assets $(27,013)$(24,692)$(17,710)Net deferred tax (liabilities) assets $(23,404)$(27,013)$(24,692)
 
 
 
   
 
 
 

Shareholders' Equity and Earnings Per Share



 2002
 2001
 2000

 2003
 2002
 2001
Common Stock, $1 Par ValueCommon Stock, $1 Par Value      Common Stock, $1 Par Value      
Authorized 200,000,000 200,000,000 200,000,000Authorized 200,000,000 200,000,000 200,000,000
Issued and outstanding 58,373,607 58,672,933 59,796,891Issued and outstanding 58,238,519 58,373,607 58,672,933
Preferred Stock, $1 Par ValuePreferred Stock, $1 Par Value      Preferred Stock, $1 Par Value      
Authorized 1,000,000 1,000,000 1,000,000Authorized 2,000,000 2,000,000 2,000,000
Issued and outstanding   Issued and outstanding   

        The Company purchased 762,300; 614,580; 1,472,937; and 837,5521,472,937 shares of its common stock during 2003, 2002, 2001, and 2000,2001, respectively. The par value method of accounting is used for common stock repurchases. The excess of the cost of shares acquired over their par value is allocated to Additional Paid-In Capital with the excess charged to Retained Earnings.

        In 2002The following table reconciles the denominator fornumerators and denominators used in the calculation of basic earnings per share calculation was 58,789,851. There were 250,769 potentially dilutive shares from stock options plans, making the denominator forand diluted earnings per share 59,040,620.(EPS):

 
 2003
 2002
Numerators:      
 Numerators for both basic and diluted EPS net income $98,105,000 $91,360,000
Denominators:      
 Denominator for basic EPS weighted-average common shares outstanding  58,178,739  58,789,851
Potentially dilutive shares from stock option plans  366,614  231,220
  
 

Denominator for diluted EPS

 

 

58,545,353

 

 

59,021,071
  
 

Earnings per share—basic

 

$

1.69

 

$

1.55
Earnings per share—diluted $1.68 $1.55

        Certain exercisable and non-exercisable stock options were not included in the computation of diluted EPS for fiscal year 2003 and 2002, because the option prices were greater thanthat the average market prices for the applicable periods. The number of stock options outstanding, which met this criterion for 2003 was 20,000 with a range of per share exercise prices of $42.49-$42.98 and for 2002 was 30,000 with a range of per share exercise prices of $28.25-$32.22.

        Components of other comprehensive income (loss) consist of the following:

 
 2002
 2001
 2000
 
 (In thousands)

Foreign currency translation adjustments—net of tax   $109 $118
Change in unrealized gains on marketable securities—net of tax $(322) 42  208
  
 
 
Other comprehensive income (loss) $(322)$151 $326
  
 
 

48


(In thousands)

 2003
 2002
 2001
Foreign currency translation adjustments—net of tax $45 $ $109
Change in unrealized gains (losses) on marketable
securities—net of tax
  (690)$(322) 42
  
 
 
Other comprehensive income (loss) $(645)$(322)$151
  
 
 

        In May 1997, the Company registered 400,000 shares of its common stock under its 1997 Equity Plan for Non-Employee Directors. This plan permits the Company to issue to its non-employee directors options to purchase shares of Company common stock, restricted stock of the Company, and awards of Company stock. The plan also permits non-employee directors to elect to receive all or a portion of their annual retainers and other compensation in the form of shares of Company common stock. During 2003, 2002, 2001, and 2000, 6,358; 7,446;2001,10,922; 11,958; and 6,9488,662 shares of Company common stock were issued under the plan, respectively.



        Cash dividends declared and paid per share for each year are:

(In dollars)

 2002
 2001
 2000
Common shares $.50 $.48 $.44
  
 
 

        Shares of common stock were issued in 2002, 2001, and 2000 pursuant to a members' stock purchase plan as follows:

 
 2002
 2001
 2000
Shares issued  43,388  85,385  90,059
Average price per share $23.63 $20.51 $21.10
  
 
 
(In dollars)

 2003
 2002
 2001
Common shares $.52 $.50 $.48
  
 
 

        During 2002, shareholders approved the 2002 Members' Stock Purchase Plan. Under the new plan, 800,000 shares of common stock were registered for issuance to participating members. Beginning on June 30, 2002, rights to purchase stock are granted on a quarterly basis to all members who have one year of employment eligibility and work a minimum of 20 hours a week. The price of the stock purchased under the plan is 85% of the closing price on the applicable purchase date. No member may purchase stock under the plan in an amount which exceeds the lesser of 20% of his/her gross earnings or a maximum fair value of $25,000 in any calendar year. During 2003, 79,237 shares of common stock were issued under the plan at an average price of $29.25. During 2002, 47,419 shares of common stock were issued under the plan at an average price of $22.58. An additional 752,581673,344 shares were available for issuance under the plan at December 28, 2002.January 3, 2004. This plan replaced the 1994 Members' Stock Purchase Plan. Under this plan, during 2002 and 2001, 43,388 shares at an average price of $23.63 and 85,385 shares at an average price of $20.51 were issued, respectively.

        The Company has a shareholdersshareholders' rights plan which will expire August 20, 2008. The plan becomes operative if certain events occur involving the acquisition of 20% or more of the Company's common stock by any person or group in a transaction not approved by the Company's Board of Directors. Upon the occurrence of such an event, each right entitles its holder to purchase an amount of common stock of the Company with a market value of $400 for $200, unless the Board authorizes the rights be redeemed. The rights may be redeemed for $0.01 per right at any time before the rights become exercisable. In certain instances, the right to purchase applies to the capital stock of the acquirer instead of the common stock of the Company. The Company has reserved preferred shares necessary for issuance should the rights be exercised.

        The Company has entered into change in control employment agreements with corporate officers and certain other key employees. According to the agreements, a change in control occurs when a third person or entity becomes the beneficial owner of 20% or more of the Company's common stock or when more than one-third of the Company's Board of Directors is composed of persons not recommended by at least three-fourths of the incumbent Board of Directors. Upon a change in control, a key employee is deemed to have a two-year employment with the Company, and all his or her benefits are vested under Company plans. If, at any time within two years of the change in control, his or her position, salary, bonus, place of work, or Company-provided benefits are modified, or employment is terminated by the Company for any reason other than cause or by the key employee for good reason, as such terms are defined in the agreement, then the key employee is entitled to receive a severance payment equal to two times annual salary and the average of the prior two years' bonuses.

Stock-Based Compensation

        Under the Company's 1995 Stock-Based Compensation Plan, as amended and restated effective November 10, 2000, the Company may award options to purchase shares of the Company's common stock and grant other stock awards to executives, managers, and key personnel. The Plan is administered by the Human Resources and Compensation Committee of the Board of Directors. Restricted stock awarded under the plan is expensed ratably over the vesting period of the awards. Stock options awarded to employees under the Plan must be at exercise

49



prices equal to or exceeding the fair market value of the Company's common stock on the date of grant. Stock options are generally subject to four-year cliff vesting and must be exercised within 10 years from the date of grant.

        The Company accounts for this plan under the recognition and measurement principles of APB Opinion No. 25, "Accounting for Stock Issued to Employees," and related interpretations. No stock-based employee compensation cost is reflected in net income, as all options granted under the plan had an exercise price equal to the market value of the underlying common stock on the date of grant. The following table illustrates the effect on net income and earnings per share if the Company had applied the fair value recognition provisions of FASB Statement No. 123, "Accounting for Stock-Based Compensation," as amended by FASB Statement No. 148, "Accounting for Stock-Based Compensation-Transition and Disclosure",to stock-based employee compensation.

 
 2002
 2001
 2000
 
 
 (In thousands)

 
Net income, as reported $91.4 $74.4 $106.2 
Deduct: Total stock-based employee compensation expense determined under fair value based method for all awards, net of related tax effects  (2.2) (1.4) (1.1)
  
 
 
 

Pro forma net income

 

$

89.2

 

$

73.0

 

$

105.1

 
  
 
 
 

Earnings per share:

 

 

 

 

 

 

 

 

 

 
 Basic-as reported $1.55 $1.26 $1.77 
 Basic-pro forma $1.52 $1.24 $1.75 
 
Diluted-as reported

 

$

1.55

 

$

1.26

 

$

1.77

 
 Diluted-pro forma $1.51 $1.24 $1.75 
  
 
 
 

        The weighted-average fair value of options granted during 2003, 2002, 2001, and 20002001 estimated on the date of grant using the Black-Scholes option-pricing model was $10.74, $11.74, and $9.70, and $9.25, respectively.



The fair value of 2003, 2002, 2001, and 20002001 options granted is estimated on the date of grant using the following assumptions: dividend yield of 1.65%1.2% to 2.06%2.1%, expected volatility of 34.32%34.9% to 38.37%38.4%, risk-free interest rate of 5.13%4.2% to 6.56%5.4%, and an expected life of 10 to 12 years depending on grant date.

        The status of the Company's stock option plans is summarized below:

 
 Number of
Shares

 Weighted-Average
Exercise Price

Outstanding at January 1, 2000 407,750 $24.30
Granted 532,500  20.13
Exercised (22,000) 23.80
Forfeited   
  
 
Outstanding at December 30, 2000 918,250 $21.90
Granted 266,500  23.39
Exercised (17,500) 18.31
Forfeited (37,000) 21.57
  
 
Outstanding at December 29, 2001 1,130,250  22.32
Granted 290,000  25.77
Exercised   
Forfeited (17,000) 21.69
  
 
Outstanding at December 28, 2002 1,403,250 $23.03

Options exercisable at:

 

 

 

 

 
 December 28, 2002 156,250 $25.02
 December 29, 2001 105,000  24.86
 December 30, 2000   
  
 

50


 
 Number of
Shares

 Weighted-Average
Exercise Price

Outstanding at December 30, 2000 918,250 $21.89
Granted 266,500  23.39
Exercised (17,500) 18.31
Forfeited (37,000) 21.57
  
 
Outstanding at December 29, 2001 1,130,250 $22.32
Granted 290,000  25.77
Exercised   
Forfeited (17,000) 21.69
  
 
Outstanding at December 28, 2002 1,403,250 $23.03
Granted 446,500  26.78
Exercised (362,000) 23.10
Forfeited (18,500) 23.57
  
 
Outstanding at January 3, 2004 1,469,250 $24.15
Options exercisable at:     
 January 3, 2004 202,250 $25.47
 December 28, 2002 156,250  25.02
 December 29, 2001 105,000  24.86
  
 

        The following table summarizes information about fixed stock options outstanding at December 28, 2002:January 3, 2004:

Options Outstanding

 Options
Exercisable

Range of
Exercise Prices

 Number
Outstanding

 Weighted-
Average
Remaining
Contractual Life

 Weighted-
Average
Exercise Price

 Number
Exercisable
at December 28,
2002

$24.50-$28.25 105,000 4.0 years $24.86 105,000
$32.22 20,000 5.1 years $32.22 20,000
$23.31-$23.47 238,750 5.9 years $23.47 11,250
$18.31-$26.69 493,000 7.1 years $20.28 15,000
$23.32-$25.27 259,500 8.0 years $23.40 5,000
$25.75-$25.77 287,000 9.1 years $25.77 
Options Outstanding
 Options
Exercisable

Range of
Exercise Prices

 Number
Outstanding

 Weighted-
Average
Remaining
Contractual Life

 Weighted-
Average
Exercise Price

 Number
Exercisable
at January 3,
2004

$24.50-$28.25 31,000 2.9 years $25.71 31,000
 $32.22 20,000 4.1 years $32.22 20,000
 $23.47 101,250 5.1 years $23.47 101,250
$18.31-$26.69 411,000 6.6 years $20.42 50,000
$23.32-$25.27 223,500 7.1 years $23.41 
$25.75-$25.77 261,000 8.1 years $25.77 
$25.50-$42.98 421,500 9.2 years $26.83 

Retirement Benefits

        The Company has defined contribution profit-sharing plans covering substantially all employees who are not participants in certain defined benefit plans. The Company's annual contribution to the defined contribution plans is based on employee eligible earnings and results of operations and amounted to $26,489,000, $23,524,000, and $24,826,000 in 2003, 2002, and $24,400,000 in 2002, 2001, and 2000, respectively.

        The Company sponsors defined benefit plans which include a limited number of salaried and hourly employees at certain subsidiaries. The Company's funding policy is generally to contribute annually the minimum actuarially computed amount. Net pension costs relating to these plans were



$176,000; $0; and $0 for 2003, 2002, and 2001, and 2000.respectively. The actuarial present value of obligations, less related plan assets at fair value, is not significant.

        The Company also participates in a multiemployer plan, which provides defined benefits to certain of the Company's union employees. Pension expense for this plan amounted to $309,000, $309,000, and $310,000 in 2003, 2002, and $308,500 in 2002, 2001, and 2000, respectively.

51



Postretirement Health Care

        In accordance with the guidelines of revised SFAS No. 106, "Employers' Accounting forNo.132, "Disclosures about Pensions and other Postretirement Benefits, Other Than Pensions," the following table sets forth the funded status of the plan, reconciled to the accrued postretirement benefits cost recognized in the Company's balance sheet at:

 
 2002
 2001
 2000
 
 
 (In thousands)

 
Reconciliation of benefit obligation:          
Obligation at beginning of year $17,351 $12,229 $20,237 
Service cost  398  278  182 
Interest cost  1,091  941  882 
Benefit payments  (1,356) (952) (981)
Actuarial (gains) losses  133  3,042  (5,888)
Current year prior service cost    1,813  (2,203)
  
 
 
 
Obligation at end of year $17,617 $17,351 $12,229 
  
 
 
 
Funded status:          
Funded status at end of year $17,617 $17,351 $12,229 
Unrecognized transition
obligation
  (5,942) (6,523) (7,103)
Unrecognized prior-service cost  (1,352) (1,582) (1,813)
Unrecognized gain (loss)  (539) (364) 5,457 
  
 
 
 
Net amount recognized $9,784 $8,882 $8,770 
  
 
 
 
Net periodic postretirement benefit cost include:          
Service cost $398 $278 $182 
Interest cost  1,091  941  882 
Amortization of transition
obligation over 20 years
  581  581  581 
Amortization of prior
service cost
  230  230   
Amortization of
(gains) and losses
  (10) (474) (539)
  
 
 
 
Net periodic postretirement benefit cost $2,290 $1,556 $1,106 
  
 
 
 
(In thousands)

 2003
 2002
 2001
 
Change in benefit obligation          
 Benefit obligation at beginning of year $17,617 $17,351 $12,229 
 Service cost  249  398  278 
 Interest cost  1,105  1,091  941 
 Benefits paid  (1,206) (1,356) (952)
 Actuarial (gain) or loss  566  133  3,042 
 Current year prior service cost      1,813 
  
 
 
 
 Benefit obligation at end of year $18,331 $17,617 $17,351 

Change in plan assets

 

 

 

 

 

 

 

 

 

 
 Fair value at beginning of year $ $ $ 
 Employer contributions  11,456  1,356  952 
 Benefits paid  (1,206) (1,356) (952)
  
 
 
 
 Fair value at end of year $10,250 $ $ 

Reconciliation of funded status

 

 

 

 

 

 

 

 

 

 
 Funded status $(8,081)$(17,617)$(17,351)
 Unrecognized actuarial (gain) or loss  1,105  539  364 
 Unrecognized transition obligation or (asset)  5,361  5,942  6,523 
 Unrecognized prior service cost  1,122  1,352  1,582 
  
 
 
 
 Net amount recognized at year-end $(493)$(9,784)$(8,882)
  
 
 
 

Amounts recognized in the statement of financial position consist of:

 

 

 

 

 

 

 

 

 

 
 Accrued benefit liability $(493)$(9,784)$(8,882)
  
 
 
 
 Net amount recognized at year-end, included in Other Liabilities $(493)$(9,784)$(8,882)
  
 
 
 

Estimated Future Benefit Payments (In thousands)

 Fiscal 2004 $1,133
 Fiscal 2005  1,189
 Fiscal 2006  1,195
 Fiscal 2007  1,217
 Fiscal 2008  1,265
 Fiscal 2009—2013  6,874
  
  $12,873
  

Expected Contributions During Fiscal 2004

 

 

 
 Total $1,133
  

Plan Assets—Percentage of Fair Value by Category


2003
Equity0%
Debt0%
Other100%
Total100%

        The Company invests these funds in high-grade money market instruments. Prior to 2003 the plan was not funded.

        The discount rates at fiscal year-end 2003, 2002, and 2001 and 2000 were 6.5%6.0%, 6.5%, and 8.0%6.5%, respectively. The Company payment for these benefits has reached the maximum amounts per the plan; therefore, healthcare trend rates have no impact on company cost.

52        In December 2003, the United States enacted into law the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (the "Act"). The Act established a prescription drug benefit under Medicare, known as "Medicare Part D," and a federal subsidy to sponsors of retiree health care benefit plans that provide a benefit that is at least actuarially equivalent to Medicare Part D.


        In January 2004, the FASB issued FASB Staff Position No. 106-1, "Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003" ("FSP 106-1"). The Company has elected to defer accounting for the economic effects of the Act, as permitted by FSP 106-1. Therefore, in accordance with FSP 106-1, the accumulated postretirement benefit obligation or net period postretirement benefit cost included in the consolidated financial statements and disclosed above do not reflect the effects of the Act. Specific authoritative guidance on accounting for the federal subsidy is pending. The final issued guidance could require a change to previously reported information.



Leases

        The Company leases certain warehouse, plant facilities and equipment. Commitments for minimum rentals under noncancelable leases at the end of 20012003 are as follows:


 Capitalized
Leases

 Operating
Leases


 (In thousands)

2003 $269 $14,128
(In thousands)

 Capitalized
Leases

 Operating
Leases

2004 274 11,801 $523 $13,012
2005 261 9,545 515 10,742
2006 221 7,428 284 8,424
2007 1,016 4,859 215 5,430
2008 211 4,080
Thereafter  15,734 590 9,062
 
 
 
 
Total minimum lease payments 2,041 $63,495 2,338 $50,750
   
Less: amount representing interest 606   487  
 
   
  
Present value of net minimum
lease payments, including
current maturities of $151
 $1,435  
Present value of net minimum lease payments, including current maturities of $415 $1,851  
 
   
  

        Property, plant, and equipment at year-end include the following amounts for capitalized leases:


 2002
 2001
 2000

 (In thousands)

(In thousands)

 2003
 2002
 2001
Buildings $3,299 $3,299 $3,299 $3,299 $3,299 $3,299
Machinery and equipment 196  15,805  15,805 196 196 15,805
Office equipment 761  
 
 
 
 
 
 
 3,495  19,104  19,104 4,256 3,495 19,104

Less: allowances for depreciation

 

2,514

 

 

17,052

 

 

14,655
 2,879 2,514 17,052
 
 
 
 
 
 
 $981 $2,052 $4,449 $1,377 $981 $2,052
 
 
 
 
 
 

        Rent expense for the years 2003, 2002, 2001, and 20002001 amounted to approximately $13,592,000, $13,683,000, and $13,387,000, and $15,428,000, respectively. The Company has operating leases for office and production facilities with annual rentals totaling $450,000 with the former owners of a business acquired in 1996. One of the individuals continues as an officer of a subsidiary of the Company. Contingent rent expense under both capitalized and operating leases (generally based on mileage of transportation equipment) amounted to $313,000, $787,000, $869,000, and $941,000$869,000 for the years 2003, 2002, 2001, and 2000,2001, respectively.

Guarantees, Commitments and Contingencies

        During the second quarter ended June 28, 2003, the Company entered into a one-year financial agreement for the benefit of one of its distribution chain partners. The maximum financial exposure assumed by the Company as a result of this arrangement totals $3 million of which over 75% is secured by collateral. In accordance with the provisions of FIN 45, the Company has recorded the fair value of this guarantee, which is estimated to be less than $0.1 million.

        The Company utilizes letters of credit in the amount of $27$24 million to back certain financing instruments, insurance policies and payment obligations. The letters of credit reflect fair value as a condition of their underlying purpose and are subject to fees competitively determined.

        The Company entered into a three year transportation service contract with a contract carrier in May, 2002. The Company is contingently liable for future minimum payments totaling $14,537,000$9.7 million under thisa transportation service contract. The transportation agreement is for a three-year period and is automatically renewable for periods of one year unless either party gives sixty days written notice of its intent to terminate at the end of the original three-year term or any subsequent term. The minimum payments are $4.8 million in 2004, and $4.9 million in 2005.



        The Company is also contingently liable for $266,000has guaranteed a contractual lease obligation of financing arrangementsan independent contract furniture dealership. The related term expires in the fourth quarter of 2004. As of January 3, 2004, the remaining unpaid lease payments subject to this guarantee totaled approximately $69,000. In accordance with certain customers.the provisions of FIN 45, no liability has been recorded as the Company entered into this agreement prior to December 31, 2002.

        The Company has contingent liabilities, which have arisen in the course of its business, including pending litigation, preferential payment claims in customer bankruptcies, environmental remediation, taxes, and other claims. The Company currently has one preferential paymenta claim outstanding totalingfor approximately $7.6 million.million pending against it arising out of the bankruptcy of a customer filed in 2001. The Company was named a critical vendor by the bankruptcy court and, accordingly, was paid in full for all outstanding receivables. The claim alleges that the Company received preferential payments from the customer during the ninety days before the customer filed for bankruptcy protection. The claim was brought in February 2003. The Company has recorded an accrual with respect to this contingency, in an amount substantially less than the full amount of the claim, which represents the best estimate within the range of likely exposure and intends to vigorously contestdefend against the claim. Given the nature of this claim, however,it is possible that the ultimate outcome or likelihood of this specific claim cannot be determined at this time. It is our opinion, after consultation with legal counsel, that additional liabilities, if any, resultingcould differ from these matters are not expected to have a material adverse effect onthe recorded amount.

53



our financial condition, although such matters could have a material effect on our quarterly or annual operating results and cash flows when resolved in a future period.

Significant Customer

        One office furniture customer accounted for approximately 14%13% of consolidated net sales in each year.2003 and 14% in 2002 and 2001.

Operating Segment Information

        In accordance with SFAS No. 131, "Disclosures about Segments of an Enterprise and Related Information," management views the Company as being in two operating segments: office furniture and hearth products, with the former being the principal segment. The office furniture segment manufactures and markets a broad line of metal and wood commercial and home office furniture which includes storage products, desks, credenzas, chairs, tables, bookcases, freestanding office partitions and panel systems, and other related products. The hearth products segment manufactures and markets a broad line of manufactured gas-, pellet-, and wood-burning fireplaces and stoves, fireplace inserts, gas logs, and chimney systems principally for the home.

        The Company's hearth products segment is somewhat seasonal with the third (July-September) and fourth (October-December) fiscal quarters historically having higher sales than the prior quarters. In fiscal 2002, 53%2003, 56% of consolidated net sales of hearth products were generated in the third and fourth quarters.

        For purposes of segment reporting, intercompany sales transfers between segments are not material, and operating profit is income before income taxes exclusive of certain unallocated corporate expenses. These unallocated corporate expenses include the net costs of the Company's corporate operations, interest income, and interest expense. Management views interest income and expense as corporate financing costs and not as an operating segment cost. In addition, management applies an effective income tax rate to its consolidated income before income taxes so income taxes are not reported or viewed internally on a segment basis. Identifiable assets by segment are those assets applicable to the respective industry segments. Corporate assets consist principally of cash and cash equivalents, short-term investments, and corporate office real estate and related equipment.

        No geographic information for revenues from external customers or for long-lived assets is disclosed since the Company's primary market and capital investments are concentrated in the United States.

54




        Reportable segment data reconciled to the consolidated financial statements for the years ended 2003, 2002, 2001, and 20002001 is as follows:


 2002
 2001
 2000
 

 (In thousands)

 
(In thousands)

 2003
 2002
 2001
 
Net sales:                   
Office furniture $1,279,059 $1,366,312 $1,649,937  $1,304,054 $1,279,059 $1,366,312 
Hearth products 413,563  426,126  396,349   451,674  413,563  426,126 
 
 
 
  
 
 
 
 $1,692,622 $1,792,438 $2,046,286  $1,755,728 $1,692,622 $1,792,438 
 
 
 
  
 
 
 
Operating profit:                   
Office furniture(a) $130,014 $112,405 $171,647  $130,080 $130,014 $112,405 
Hearth products(a) 44,852  39,282  30,232   54,433  44,852  39,282 
 
 
 
  
 
 
 
Total operating profit 174,866  151,687  201,879   184,513  174,866  151,687 
Unallocated corporate expenses (34,312) (35,426) (35,915)  (33,582) (34,312) (35,426)
 
 
 
  
 
 
 
Income before income taxes $140,554 $116,261 $165,964  $150,931 $140,554 $116,261 
 
 
 
  
 
 
 
Identifiable assets:         
Office furniture $494,559 $526,712 $638,075 
Hearth products 305,326  320,199  327,528 
General corporate(b) 220,667  114,980  56,867 
 
 
 
 
 $1,020,552 $961,891 $1,022,470 
 
 
 
 
Depreciation and amortization expense:                   
Office furniture $48,546 $58,658 $58,926  $54,121 $48,546 $58,658 
Hearth products 13,993  20,389  18,109   13,599  13,993  20,389 
General corporate(b) 6,216  2,338  2,011   5,052  6,216  2,338 
 
 
 
  
 
 
 
 $68,755 $81,385 $79,046  $72,772 $68,755 $81,385 
 
 
 
  
 
 
 

Capital expenditures:

 

 

 

 

 

 

 

 

 
          
Office furniture $17,183 $29,785 $39,361  $17,619 $17,183 $29,785 
Hearth products 6,132  7,149  17,643   12,577  6,132  7,149 
General corporate 2,570  (83) 2,836   7,312  2,570  (83)
 
 
 
  
 
 
 
 $25,885 $36,851 $59,840  $37,508 $25,885 $36,851 
 
 
 
  
 
 
 
Identifiable assets:          
Office furniture $452,350 $494,559 $526,712 
Hearth products  303,811  305,326  320,199 
General corporate(b)  265,665  220,667  114,980 
 
 
 
 
 $1,021,826 $1,020,552 $961,891 
 
 
 
 

(a)
Included in operating profit for the office furniture segment are pretax charges of $8.5 million, $3.0 million and $22.5 million for closing of facilities and impairment charges in 2003, 2002 and 2001, respectively. Included in operating profit for the hearth products segment is a pretax charge of $1.5 million for closing of facilities and impairment charges in 2001.

(b)
In 2002 the Company's information technologies departments became a shared service at the corporate level. The costs continue to be charged out to the segments, however the assets and related deprecationdepreciation are now classified as general corporate.

55Subsequent Acquisition


        On January 5, 2004, the Company finalized the acquisition of Paoli, Inc., a subsidiary of Klaussner Furniture Industries, Inc. for approximately $80 million in cash. Paoli is a leading provider of wood case goods and seating with well-known brands, broad product offering, and strong independent representative sales and dealer networks. Further details of the transaction will be included in the Company's SEC Quarterly Report on Form 10-Q for the first quarter ended April 3, 2004.



Summary of Unaudited Quarterly Results of Operations (Unaudited)

        The following table presents certain unaudited quarterly financial information for each of the past 12 quarters. In the opinion of the Company's management, this information has been prepared on the same basis as the consolidated financial statements appearing elsewhere in this report and includes all adjustments (consisting only of normal recurring accruals) necessary to present fairly the financial results set forth herein. Results of operations for any previous quarter are not necessarily indicative of results for any future period.

 
 First
Quarter

 Second
Quarter

 Third
Quarter

 Fourth
Quarter

 
 
 (In thousands, except per share data)

 
Year-End 2002:             
 Net sales $399,139 $399,299 $446,274 $447,910 
 Cost of products sold  259,398  256,696  285,996  290,653 
  
 
 
 
 
 Gross profit  139,741  142,603  160,278  157,257 
 Selling and administrative expenses  110,425  111,320  117,274  115,170 
 Restructuring related charges(income)  3,900  (900)    
  
 
 
 
 
 Operating income  25,416  32,183  43,004  42,087 
 Interest income (expense)—net  (580) (710) (577) (269)
  
 
 
 
 
 Income before income taxes  24,836  31,473  42,427  41,818 
 Income taxes  8,941  11,330  15,274  13,649 
  
 
 
 
 
 Net income  15,895  20,143  27,153  28,169 
  
 
 
 
 
 Net income per common share $.27 $.34 $.46 $.48 
 Weighted-average common shares outstanding  58,777  58,918  59,140  58,546 
 As a Percentage of Net Sales             
 Net sales  100% 100% 100% 100%
 Gross profit  35.0  35.7  35.9  35.1 
 Selling and administrative expenses  27.7  27.9  26.3  25.7 
 Restructuring related charges  1.0  (.2)    
 Operating income  6.4  8.1  9.6  9.4 
 Income taxes  2.2  2.8  3.4  3.0 
 Net income  4.0  5.0  6.1  6.3 
Year-End 2001:             
 Net sales $461,997 $444,196 $459,352 $426,893 
 Cost of products sold  311,711  292,789  298,427  278,213 
  
 
 
 
 
 Gross profit  150,286  151,407  160,925  148,680 
 Selling and administrative expenses  119,050  118,983  114,759  111,414 
 Restructuring related charges    24,000     
  
 
 
 
 
 Operating income  31,236  8,424  46,166  37,266 
 Interest income (expense)—net  (2,700) (1,832) (1,375) (924)
  
 
 
 
 
 Income before income taxes  28,536  6,592  44,791  36,342 
 Income taxes  10,273  2,373  16,125  13,083 
  
 
 
 
 
 Net income $18,263 $4,219 $28,666 $23,259 
  
 
 
 
 
 Net income per common share $.31 $.07 $.48 $.40 
 Weighted-average common shares outstanding  59,448  59,205  59,048  58,651 
 As a Percentage of Net Sales             
 Net sales  100.0% 100.0% 100.0% 100.0%
 Gross profit  32.5  34.1  35.0  34.8 
 Selling and administrative expenses  25.8  26.8  25.0  26.1 
 Restructuring related charges    5.4     
 Operating income  6.8  1.9  10.1  8.7 

56


(In thousands, except per share data)

 First
Quarter

 Second
Quarter

 Third
Quarter

 Fourth
Quarter

 
Year-End 2003:             
 Net sales $391,971 $406,793 $500,091 $456,873 
 Cost of products sold  252,841  260,367  316,412  286,893 
  
 
 
 
 
 Gross profit  139,130  146,426  183,679  169,980 
 Selling and administrative expenses  114,426  112,979  127,472  125,867 
 Restructuring related charges (income)    2,265  3,881  2,364 
  
 
 
 
 
 Operating income  24,704  31,182  52,326  41,749 
 Interest income (expense)—net  (265) (149) 617  767 
  
 
 
 
 
 Income before income taxes  24,439  31,033  52,943  42,516 
 Income taxes  8,554  10,861  18,530  14,881 
  
 
 
 
 
 Net income $15,885 $20,172 $34,413 $27,635 
  
 
 
 
 
 Net income per common share—basic $.27 $.35 $.59 $.47 
 Weighted-average common shares outstanding—basic  58,317  58,143  58,043  58,222 
 Net income per common share—diluted $.27 $.35 $.59 $.47 
 Weighted-average common shares outstanding—diluted  58,582  58,468  58,448  58,731 
 As a Percentage of Net Sales             
 Net sales  100.0% 100.0% 100.0% 100.0%
 Gross profit  35.5  36.0  36.7  37.2 
 Selling and administrative expenses  29.2  27.8  25.5  27.5 
 Restructuring related charges    0.6  0.8  0.5 
 Operating income  6.3  7.7  10.5  9.1 
 Income taxes  2.2  2.7  3.7  3.3 
 Net income  4.1  5.0  6.9  6.0 
Year-End 2002:             
 Net sales $399,139 $399,299 $446,274 $447,910 
 Cost of products sold  259,398  256,696  285,996  290,653 
  
 
 
 
 
 Gross profit  139,741  142,603  160,278  157,257 
 Selling and administrative expenses  110,425  111,320  117,274  115,170 
 Restructuring related charges (income)  3,900  (900)    
  
 
 
 
 
 Operating income  25,416  32,183  43,004  42,087 
 Interest income (expense)—net  (580) (710) (577) (269)
  
 
 
 
 
 Income before income taxes  24,836  31,473  42,427  41,818 
 Income taxes  8,941  11,330  15,274  13,649 
  
 
 
 
 
 Net income $15,895 $20,143 $27,153 $28,169 
  
 
 
 
 
 Net income per common share—basic and diluted $.27 $.34 $.46 $.48 
 Weighted-average common shares outstanding—basic  58,777  58,918  59,140  58,546 
              

 Income taxes  2.2  0.5  3.5  3.1 
 Net income  4.0  0.9  6.2  5.4 
Year-End 2000 (a):             
 Net sales $481,523 $509,649 $535,322 $519,792 
 Cost of products sold  329,416  343,842  354,367  352,779 
  
 
 
 
 
 Gross profit  152,107  165,807  180,955  167,013 
 Selling and administrative expenses  111,214  125,513  124,197  126,924 
  
 
 
 
 
 Operating income  40,893  40,294  56,758  40,089 
 Interest income (expense)—net  (2,550) (3,688) (3,303) (2,529)
  
 
 
 
 
 Income before income taxes  38,343  36,606  53,455  37,560 
 Income taxes  13,803  13,188  19,234  13,522 
  
 
 
 
 
 Net income $24,540 $23,418 $34,221 $24,038 
  
 
 
 
 
 Net income per common share $.41 $.39 $.57 $.40 
 Weighted-average common shares outstanding  60,186  60,145  60,162  60,069 
As a Percentage of Net Sales             
 Net sales  100.0% 100.0% 100.0% 100.0%
 Gross profit  31.6  32.5  33.8  32.1 
 Selling and administrative expenses  23.1  24.6  23.2  24.4 
 Operating income  8.5  7.9  10.6  7.7 
 Income taxes  2.9  2.6  3.6  2.6 
 Net income  5.1  4.6  6.4  4.6 

(a)
First quarter 2000 includes partial quarterly results of operation of American Fireplace Company and the Allied Group acquisitions acquired February 29, 2000.
 As a Percentage of Net Sales             
 Net sales  100% 100% 100% 100%
 Gross profit  35.0  35.7  35.9  35.1 
 Selling and administrative expenses  27.7  27.9  26.3  25.7 
 Restructuring related charges  1.0  (.2)    
 Operating income  6.4  8.1  9.6  9.4 
 Income taxes  2.2  2.8  3.4  3.0 
 Net income  4.0  5.0  6.1  6.3 
Year-End 2001:             
 Net sales $461,997 $444,196 $459,352 $426,893 
 Cost of products sold  311,711  292,789  298,427  278,213 
  
 
 
 
 
 Gross profit  150,286  151,407  160,925  148,680 
 Selling and administrative expenses  119,050  118,983  114,759  111,414 
 Restructuring related charges    24,000     
  
 
 
 
 
 Operating income  31,236  8,424  46,166  37,266 
 Interest income (expense)—net  (2,700) (1,832) (1,375) (924)
  
 
 
 
 
 Income before income taxes  28,536  6,592  44,791  36,342 
 Income taxes  10,273  2,373  16,125  13,083 
  
 
 
 
 
 Net income $18,263 $4,219 $28,666 $23,259 
  
 
 
 
 
 Net income per common share—basic and diluted $.31 $.07 $.48 $.40 
 Weighted-average common shares outstanding—basic  59,448  59,205  59,048  58,651 
 As a Percentage of Net Sales             
 Net sales  100.0% 100.0% 100.0% 100.0%
 Gross profit  32.5  34.1  35.0  34.8 
 Selling and administrative expenses  25.8  26.8  25.0  26.1 
 Restructuring related charges    5.4     
 Operating income  6.8  1.9  10.1  8.7 
 Income taxes  2.2  0.5  3.5  3.1 
 Net income  4.0  0.9  6.2  5.4 

INVESTOR INFORMATION

Common Stock Market Prices and Dividends (Unaudited)
Quarterly 2003 - 2002

2003 by
Quarter

 High
 Low
 Dividends
per Share

1st $29.38 $24.65 $.13
2nd  31.67  27.27  .13
3rd  38.60  30.15  .13
4th  44.12  36.65  .13
  
 
 
Total Dividends Paid $.52
        


2002 by
Quarter

 High
 Low
 Dividends
per Share

1st $29.12 $24.55 $.125
2nd  30.85  25.45  .125
3rd  28.67  23.80  .125
4th  29.20  22.88  .125
  
 
 
Total Dividends Paid $.500
        

Quarterly 2002—2001

2002 by
Quarter

 High
 Low
 Dividends
per Share

    1st $29.12 $24.55 $.125
    2nd  30.85  25.45  .125
    3rd  28.67  23.80  .125
    4th  29.20  22.88  .125
        
Total Dividends Paid    $.500
        
2001 by
Quarter

 High
 Low
 Dividends
per Share

    1st $26.50 $22.00 $.12
    2nd  26.45  22.44  .12
    3rd  26.15  19.96  .12
    4th  28.85  20.00  .12
        
Total Dividends Paid    $.48
        

57


Common Stock Market Price and Price/Earnings Ratio (Unaudited)


Fiscal Years 2002—19922003 - 1993


 Market Price*
  
 Price/Earnings Ratio
 Market Price*
 Diluted
Earnings
per
Share*

 Price/Earnings Ratio
Year

 Earnings per
Share*

High
 Low
 High
 Low
High
 Low
Diluted
Earnings
per
Share*

High
 Low
2003 44.12 24.65 1.6826 15
2002 30.85 22.88 1.55 20 15 30.85 22.88 1.5520 15
2001 28.85 19.96 1.26 23 16 28.85 19.96 1.26 23 16
2000 27.88 15.56 1.77 16 9 27.88 15.56 1.77 16 9
1999 29.88 18.75 1.44 21 13 29.88 18.75 1.44 21 13
1998 37.19 20.00 1.72 22 12 37.19 20.00 1.72 22 12
1997 32.13 15.88 1.45 22 11 32.13 15.88 1.45 22 11
1996 21.38 9.25 1.13 19 8 21.38 9.25 1.13 19 8
1995 15.63 11.50 .67 23 17 15.63 11.50 .67 23 17
1994 17.00 12.00 .87 20 14 17.00 12.00 .87 20 14
1993 14.63 10.75 .70 21 15 14.63 10.75 .70 21 15
1992 11.75 8.25 .59 20 14
       
 
Eleven-Year AverageEleven-Year Average     21 13Eleven-Year Average     21 13
       
 

*
Adjusted for the effect of stock splits

58



REPORT OF INDEPENDENT ACCOUNTANTS
Report of Independent Registered Public Accounting Firm on Financial Statement Schedule

To the Board of Directors and Shareholders of
HNI Corporation (formerly HON INDUSTRIES Inc.):

Our audits of the consolidated financial statements referred to in our report dates January 31, 2003,dated February 6, 2004 appearing in this Annual Report on Form 10-K10-K/A also included an audit of the financial statement schedule listed in Item 14(a)15(a)(2) of this Form 10-K10-K/A (Schedule II). In our opinion, this financial statement schedule presents fairly, in all material respects, the information set forth therein when read in conjunction with the related consolidated financial statements.

The financial statement schedule of HNI Corporation (formerly HON INDUSTRIES Inc.) for the yearsyear ended December 29, 2001, and December 30, 2000, werewas audited by other independent accountants who have ceased operations. Those independent accountsaccountants expressed an unqualified opinion on the financial statement scheduledschedule in their report dated February 1, 2002.

/s/PricewaterhouseCoopers LLP


Chicago, Illinois
January 31, 2003February 6, 2004


Report of Predecessor Auditor (Arthur Andersen LLP) on Financial Statement Schedule

The following report is a copy of a report previously issued by Arthur Andersen LLP and has not been reissued by Arthur Andersen LLP. This report applies to supplemental Schedule II Valuation and Qualifying Accounts for the yearsyear ended December 29, 2001, and December 30, 2000.2001.

REPORT OF INDEPENDENT ACCOUNTANTS

To the Board of Directors and Shareholders of HON INDUSTRIES Inc.

We have audited in accordance with auditing standards generally accepted in the United States, the financial statements of HON INDUSTRIES Inc. included in this registration statement and have issued our report thereon dated February 1, 2002. Our audit was made for the purpose of forming an opinion ono those statements taken as a whole. The amounts included in Schedule II in this Form 10-K are the responsibility of the Company's management and are presented for purposes of complying with the Securities and Exchange Commission's rules and are not part of the consolidated financial statements. These supporting schedules have been subjected to the auditing procedures applied in the audit of the consolidated financial statements and, in our opinion, fairly state in all material respects the financial data required to be set forth therein in relation to the consolidated financial statements taken as a whole.

/s/Arthur Andersen LLP


Chicago, Illinois
February 1, 2002

59




SCHEDULE II—VALUATION AND QUALIFYING ACCOUNTS

HON INDUSTRIES INC. AND SUBSIDIARIES

December 28, 2002January 3, 2004

COL. A
 COL. B
 COL. C
 COL. D
 COL. E
 
  
 ADDITIONS
  
  
DESCRIPTION
 BALANCE AT
BEGINNING OF
PERIOD

 (1)

CHARGED TO
COSTS AND
EXPENSES

 (2)
CHARGED TO
OTHER
ACCOUNTS
(DESCRIBE)

 DEDUCTIONS
(DESCRIBE)

 BALANCE AT
END OF PERIOD

 
 (In thousands)

Reserves deducted in the consolidated
balance sheet from the assets to which
they apply:
              
               
Year ended December 28, 2002:
    Allowance for doubtful accounts
 $16,576 $3,327   $10,333(A)$9,570
  
 
   
 
Year ended December 29, 2001:
    Allowance for doubtful accounts
 $11,237 $7,287   $1,948(A)$16,576
  
 
   
 
Year ended December 30, 2000:
    Allowance for doubtful accounts
 $3,568 $8,726   $1,057(A)$11,237
  
 
   
 
COL. A
 COL. B
 COL. C
 COL. D
 COL. E
 
  
 ADDITIONS
  
  
DESCRIPTION

 BALANCE AT
BEGINNING OF
PERIOD

 (1)
CHARGED TO
COSTS AND
EXPENSES

 (2)
CHARGED TO
OTHER
ACCOUNTS
(DESCRIBE)

 DEDUCTIONS
(DESCRIBE)

 BALANCE AT
END OF
PERIOD

(In thousands)

Year ended January 3, 2004:              
 Allowance for doubtful
accounts
 $9,570 $3,771  $2,482(A)$10,859
  
 
   
 

Year ended December 28, 2002:

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 Allowance for doubtful
accounts
 $16,576 $3,327  $10,333(A)$9,570
  
 
   
 

Year ended December 29, 2001:

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 Allowance for doubtful
accounts
 $11,237 $7,287  $1,948(A)$16,576
  
 
   
 

Note A: Excess of accounts written off over recoveries

60



ITEM 14(a)(3)—INDEX OF EXHIBITS

Exhibit Number

 Description of Document
Page Number

(3i) Articles of Incorporation of the Registrant, incorporated by reference to Exhibit 3(i) to the Registrant's Quarterly Report on Form 10-Q for the quarter ended April 3, 1999June 28, 2003

(3ii)

 

By-Laws of the Registrant as amended



(4i)

 

Rights Agreement dated as of August 13, 1998, by and between the Registrant and Harris Trust and Savings Bank, as Rights Agent, incorporated by reference to Exhibit 4.1 to Registration Statement on Form 8-A filed August 14, 1998, as amended by Form 8-A/A filed September 14, 1998, incorporated by reference to Exhibit 4.1 on Form 8-K filed August 10, 1998



(10i)

 

1995 Stock-Based Compensation Plan, as amended effective November 10, 2000, incorporated by reference to Exhibit 10(i) to the Registrant's Annual Report on Form 10-K for the year ended December 30, 2000


2000*

(10ii)

 

1997 Equity Plan for Non-Employee Directors, incorporated by reference to Exhibit B to the Registrant's proxy statement dated March 28, 1997, related to the Registrant's Annual Meeting of Shareholders held on May 13, 1997


1997*

(10iii)

 

Form of Registrant's Change in Control Agreement, incorporated by reference to Exhibit 10 to the Registrant's Annual Report on Form 10-K for the year ended December 31, 1994


1994*

(10iv)

 

Executive Long-Term Incentive Compensation Plan of the Registrant, incorporated by reference to Exhibit 99B to the Registrant's Annual Report on Form 10-K for the year ended December 30, 1995


1995*

(10v)

 

ERISA Supplemental Retirement Plan of the Registrant, incorporated by reference to Exhibit 99C to the Registrant's Annual Report on Form 10-K for the year ended December 30, 1995


1995*

(10vi)

 

2002 Members Stock Purchase Plan of the Registrant, incorporated by reference to Exhibit B to the Registrant's proxy statement dated March 22, 2002, related to the Registrant's Annual Meeting of Shareholders held on May 6, 2002


2002*

(10vii)

 

Agreement as Consultant and Director, dated November 15, 1995, between the Registrant and Robert L. Katz, incorporated by reference to the same numbered exhibit filed with the Registrant's Annual Report on Form 10-K/A for the fiscal year ended December 28, 1996


1996*

(10viii)

 

Form of Director and Officer Indemnification Agreement of the Registrant,


incorporated by reference to the same numbered exhibit filed with the Registrant's Annual Report on Form 10-K/A for the fiscal year ended December 28, 2002





61



(10ix)

 

Form of Common Stock Grant Agreement of the Registrant, incorporated by reference to the same numbered exhibit filed with the Registrant's Annual Report on Form 10-K/10- K/A for the fiscal year ended December 28, 1996


1996*

(10x)

 

Form of HON INDUSTRIES Inc. Stock-Based Compensation Plan Stock Option Award Agreement of the Registrant, incorporated by reference to the same numbered exhibit filed with the Registrant's Annual Report on Form 10-K/A for the fiscal year ended December 28, 19961996*

 




(10xi)

 

Stock Purchase Agreement of the Registrant, dated September 18, 1985, as amended by amendment dated February 11, 1991, between the Registrant and Stanley M. Howe, incorporated by reference to Exhibit 10(xi) to the Registrant's Annual Report on Form 10-K for the year ended January 3, 1998


1998*

(10xii)

 

Real Estate Contract of the Registrant, dated November 15, 1997, between the Registrant and Terrence L. and Loretta B. Mealy, incorporated by reference to Exhibit 10(xii) to the Registrant's Annual Report on Form 10-K for the year ended January 3, 1998



(10xiii)

 

$136,000,000 Credit Agreement, dated May 10, 2002; Deutsche Bank Trust Company Americas, as Administrative Agent, The Northern Trust Company, as Syndication Agent, National City Bank of Michigan/Illinois as Documentation Agent, and various lending institutions,


incorporated by reference to Exhibit 10(xiii) to the Registrant's Annual Report on Form 10-K for the year ended December 28, 2002

(10xiv)

 

HON INDUSTRIES Inc. Profit-Sharing Retirement Plan of the Registrant as amended effective January 1, 2001, incorporated by reference to Exhibit 10(xiv) to the Registrant's Annual Report on 10-K for the year ended December 29, 2001


2001*

(10xv)

 

HON INDUSTRIES Inc. Long-Term Performance Plan of the Registrant, incorporated by reference to the same numbered exhibit filed with the Registrant's Annual Report on Form 10-K for the fiscal year ended December 30, 2000


2000*

(16)

 

Letter of Former Accountant, incorporated by reference to the Registrant's Report on Form 8-K dated May 7, 2002



(21)

 

Subsidiaries of the Registrant



(23)

 

Consent of Independent Public Accountants

(24)

 

Power of Attorney (incorporated by reference to pages 31 and 32 of the Company's Annual Report on Form 10-K filed on March 1, 2004)

(31.1)


Certification of CEO pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

(31.2)


Certification of CFO pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

(32.1)


Certification of CEO and CFO Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

(99A)

 

Executive Bonus Plan of the Registrant as amended and restated on May 1, 2000, incorporated by reference to the same numbered exhibit filed with the Registrant's Quarterly Report on Form 10-Q for the quarter ended April 1, 2000


2000*

(99B)

 

Executive Deferred Compensation Plan of the Registrant as amended and restated on November 7, 2002,


incorporated by reference to the same numbered exhibit filed with the Registrant's Annual Report on Form 10-K for the fiscal year ended December 28, 2002*

(99C)

 

Forward-Looking Statements



(99D)


Certification of CEO and CFO Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002


62


*
Indicates management contract or compensatory plan.



QuickLinks

EXPLANATORY NOTE
ANNUAL REPORT ON FORM 10-K TABLE OF CONTENTS
ANNUAL REPORT ON FORM 10-K PART I
PART I, TABLE I EXECUTIVE OFFICERS OF THE REGISTRANT January 3, 2004
PART II
PART III
PART IV
SIGNATURES
CERTIFICATION OF CHIEF EXECUTIVE OFFICER Sarbanes-Oxley Act Section 302Report of Independent Registered Public Accounting Firm
CERTIFICATION OF CHIEF FINANCIAL OFFICER Sarbanes-Oxley Act Section 302Report of Independent Registered Public Accounting Firm on Financial Statement Schedule
HON INDUSTRIES INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF INCOME
HON INDUSTRIES INC. AND SUBSIDIARIES CONSOLIDATED BALANCE SHEETS
HON INDUSTRIES INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF SHAREHOLDERS' EQUITY
HON INDUSTRIES INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS
HON INDUSTRIES INC. AND SUBSIDIARIES Notes to ConsolidatedReport of Predecessor Auditor (Arthur Andersen LLP) on Financial StatementsStatement Schedule
SCHEDULE II—VALUATION AND QUALIFYING ACCOUNTS HON INDUSTRIES INC. AND SUBSIDIARIES December 28, 2002January 3, 2004