UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
 
 
FORM 10-Q
 
(Mark One)
 
þ QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
 
For the quarterly period ended AprilJuly 1, 2011
 
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
 
For the transition period from           to          
 
Commission file number001-15885
 
MATERION CORPORATION
(Exact name of Registrant as specified in charter)
 
   
Ohio
 34-1919973
(State or other jurisdiction of incorporation or organization) (I.R.S. Employer Identification No.)
   
6070 Parkland Blvd., Mayfield Hts., Ohio
(Address of principal executive offices)
 44124
(Zip Code)
 
Registrant’s telephone number, including area code:
216-486-4200
 
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes þ     No o
 
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 ofRegulation S-T (§ 232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files). Yes oþ     No o
 
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See the definitiondefinitions of “large accelerated filer,” “accelerated filer” and “smaller reporting company” inRule 12b-2 of the Exchange Act. (Check one):
 
Large accelerated filer oAccelerated filer þNon-accelerated filer oSmaller reporting company o
(Do not check if a smaller reporting company)
 
Indicate by check mark whether the registrant is a shell company (as defined inRule 12b-2 of the Exchange Act). Yes o     No þ
 
As of April 25,July 29, 2011 there were 20,406,92920,437,415 common shares, no par value, outstanding.
 


 

 
PART I FINANCIAL INFORMATION
 
MATERION CORPORATION AND SUBSIDIARIES
 
Item 1.  Financial Statements
 
The consolidated financial statements of Materion Corporation and its subsidiaries for the second quarter and first quarterhalf ended AprilJuly 1, 2011 are as follows:
 
   
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EX-10.4
 EX-11
 EX-31.1
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EX-101 INSTANCE DOCUMENT
EX-101 SCHEMA DOCUMENT
EX-101 CALCULATION LINKBASE DOCUMENT
EX-101 LABELS LINKBASE DOCUMENT
EX-101 PRESENTATION LINKBASE DOCUMENT


1


Consolidated Statements of Income
(Unaudited)
(Unaudited)
 
 
                           
 First Quarter Ended    Second Quarter Ended First Half Ended 
 Apr. 1,
 Apr. 2,
    July 1,
 July 2,
 July 1,
 July 2,
 
(Thousands, except per share amounts) 2011 2010   
(Thousands except per share amounts) 2011 2010 2011 2010 
   
Net sales $374,805  $295,082      $424,710  $325,946  $799,515  $621,028 
Cost of sales  319,005   245,768       362,039   270,093   681,043   515,861 
              
Gross margin  55,800   49,314       62,671   55,853   118,472   105,167 
Selling, general and administrative expense  31,642   30,340       34,048   30,611   65,691   60,950 
Research and development expense  2,410   1,685       2,714   1,798   5,124   3,483 
Other-net  3,671   4,084       5,064   2,946   8,735   7,031 
              
Operating profit  18,077   13,205       20,845   20,498   38,922   33,703 
Interest expense — net  585   619     
Interest expense – net  613   691   1,198   1,310 
              
Income before income taxes  17,492   12,586       20,232   19,807   37,724   32,393 
Income tax expense  5,674   5,865       6,360   6,088   12,034   11,953 
              
Net income $11,818  $6,721      $13,872  $13,719  $25,690  $20,440 
              
Net income per share of common stock — basic $0.58  $0.33      $0.68  $0.68  $1.26  $1.01 
Weighted-average number of common shares outstanding — basic  20,356   20,257       20,421   20,323   20,388   20,290 
Net income per share of common stock — diluted $0.57  $0.33      $0.67  $0.67  $1.23  $1.00 
Weighted-average number of common shares outstanding — diluted  20,796   20,467       20,832   20,600   20,812   20,534 
 
See Notes to Consolidated Financial Statements.


2


Consolidated Balance Sheets
(Unaudited)
 
                
 Apr. 1,
 Dec. 31,
  July 1,
 Dec. 31,
 
(Dollars in thousands) 2011 2010 
(Thousands) 2011 2010 
   
Assets
                
Current assets                
Cash and cash equivalents $12,007  $16,104  $9,461  $16,104 
Accounts receivable  153,404   139,374   149,386   139,374 
Other receivables  3,030   3,972   2,679   3,972 
Inventories  176,378   154,467   182,389   154,467 
Prepaid expenses  33,241   31,743   37,468   31,743 
Deferred income taxes  10,035   10,065   10,241   10,065 
          
Total current assets  388,095   355,725   391,624   355,725 
Related-party notes receivable  90   90   90   90 
Long-term deferred income taxes  2,042   2,042   2,042   2,042 
Property, plant and equipment  724,188   719,953 
Less allowances for depreciation, amortization and depletion  (464,560)  (454,085)
Property, plant and equipment — cost  731,727   719,953 
Less allowances for depreciation, depletion and amortization  (473,743)  (454,085)
          
Property, plant and equipment — net  259,628   265,868   257,984   265,868 
Intangible assets  35,213   36,849   34,207   36,849 
Other assets  1,839   1,900   7,831   1,900 
Goodwill  72,936   72,936   72,936   72,936 
          
Total Assets
 $759,843  $735,410 
Total assets
 $766,714  $735,410 
          
Liabilities and Shareholders’ Equity
                
Current liabilities                
Short-term debt $56,395  $47,835  $39,331  $47,835 
Accounts payable  36,121   33,375   37,912   33,375 
Salaries and wages  22,181   34,035 
Taxes other than income taxes  256   905 
Other liabilities and accrued items  45,572   59,851   26,705   24,911 
Unearned revenue  3,029   2,378   2,835   2,378 
Income taxes  5,940   3,921      3,921 
          
Total current liabilities  147,057   147,360   129,220   147,360 
Other long-term liabilities  17,883   17,915   18,092   17,915 
Retirement and post-employment benefits  82,032   82,502   81,588   82,502 
Unearned income  58,267   57,154   59,724   57,154 
Long-term income taxes  2,905   2,906   2,905   2,906 
Deferred income taxes  4,166   4,912   4,010   4,912 
Long-term debt  48,305   38,305   55,693   38,305 
Shareholders’ equity  399,228   384,356   415,482   384,356 
          
Total Liabilities and Shareholders’ Equity
 $759,843  $735,410 
Total liabilities and shareholders’ equity
 $766,714  $735,410 
          
 
See Notes to Consolidated Financial Statements.


3


Consolidated Statements of Cash Flows
(Unaudited)
 
                
 Three Months Ended  First Half Ended 
 Apr. 1,
 Apr. 2,
  July 1,
 July 2,
 
(Dollars in thousands) 2011 2010 
(Thousands) 2011 2010 
   
Net income
 $11,818  $6,721  $25,690  $20,440 
Adjustments to reconcile net income to net cash
        
used in operating activities:
        
Adjustments to reconcile net income to net cash used in operating activities:
        
Depreciation, depletion and amortization  8,894   8,521   22,425   17,100 
Amortization of mine costs  2,999    
Amortization of deferred financing costs in interest expense  117   153   233   282 
Derivative financial instrument ineffectiveness     489      489 
Stock-based compensation expense  990   950   2,191   1,988 
Changes in assets and liabilities net of acquired assets
        
and liabilities:
        
Changes in assets and liabilities net of acquired assets and liabilities:
        
Decrease (increase) in accounts receivable  (13,094)  (26,311)  (8,627)  (58,366)
Decrease (increase) in other receivables  942   5,757   1,293   6,229 
Decrease (increase) in inventory  (21,198)  (10,084)  (26,805)  (10,276)
Decrease (increase) in prepaid and other current assets  (1,280)  2,607   (5,561)  (1,147)
Decrease (increase) in deferred income taxes  (200)  6,117 
Increase (decrease) in accounts payable and accrued expenses  (12,004)  (896)  (6,415)  (1,798)
Increase (decrease) in unearned revenue  651   174   454   (29)
Increase (decrease) in interest and taxes payable  2,054   (935)  (4,346)  (359)
Increase (decrease) in long-term liabilities  (1,623)  (2,754)  (1,655)  (1,265)
Other — net  (20)  (162)  (5,814)  (59)
          
Net cash used in operating activities
  (20,754)  (15,770)  (7,137)  (20,654)
Cash flows from investing activities:                
Payments for purchase of property, plant and equipment  (3,869)  (13,349)  (11,103)  (24,768)
Payments for mine development  (127)  (2,477)  (183)  (7,425)
Reimbursements for capital equipment under government contracts  1,112   5,360   2,570   14,915 
Payments for purchase of business net of cash received     (22,332)     (20,605)
Proceeds from transfer of acquired inventory to consignment line     3,333      5,667 
Proceeds from sale of property, plant and equipment  31   76   33   76 
Other investments — net  13   14 
          
Net cash used in investing activities
  (2,853)  (29,389)  (8,670)  (32,126)
Cash flows from financing activities:                
Proceeds from issuance (repayment) of short-term debt  8,561   (5,697)
Repayments of short-term debt  (8,522)  (14,035)
Proceeds from issuance of long-term debt  20,000   50,000   42,472   70,000 
Repayment of long-term debt  (10,000)     (25,083)   
Debt issuance costs  (623)   
Principal payments under capital lease obligations  (257)  (55)  (441)  (55)
Issuance of common stock under stock option plans  637   27   698   851 
Tax benefit from stock compensation realization  376   2   376   164 
          
Net cash provided from financing activities
  19,317   44,277   8,877   56,925 
Effects of exchange rate changes  193   (254)  287   (317)
          
Net change in cash and cash equivalents
  (4,097)  (1,136)  (6,643)  3,828 
Cash and cash equivalents at beginning of period
  16,104   12,253   16,104   12,253 
          
Cash and cash equivalents at end of period
 $12,007  $11,117  $9,461  $16,081 
          
 
See Notes to Consolidated Financial Statements.


4


Notes to Consolidated Financial Statements
(Unaudited)
 
Note A —Accounting Policies
Note A — Accounting Policies
 
In management’s opinion, the accompanying consolidated financial statements contain all adjustments necessary to present fairly the financial position as of AprilJuly 1, 2011 and December 31, 2010 and the results of operations for the three month periodssecond quarter and first half ended AprilJuly 1, 2011 and AprilJuly 2, 2010. All adjustments were of a normal and recurring nature. Certain amounts in prior years have been reclassified to conform to the 2011 consolidated financial statement presentation.
 
Note B —
Note B — Inventories
Inventories on the Consolidated Balance Sheets are summarized as follows:
 
                
 Apr. 1,
 Dec. 31,
  July 1,
 Dec. 31,
 
(Thousands) 2011 2010  2011 2010 
   
Principally average cost:                
Raw materials and supplies $50,595  $43,295  $57,934  $43,295 
Work in process  154,788   159,081   155,585   159,081 
Finished goods  57,021   32,991   59,615   32,991 
          
Gross inventories  262,404   235,367   273,134   235,367 
Excess of average cost over LIFO inventory value  86,026   80,900   90,745   80,900 
          
Net inventories $176,378  $154,467  $182,389  $154,467 
          
 
Note C —Pensions and Other Post-retirement Benefits
Note C — Pensions and Other Post-employment Benefits
 
The following is a summary of the second quarter and first quarterhalf 2011 and 2010 net periodic benefit cost for the domestic defined benefit pension plan and the domestic retiree medical plan.
 
                                
 Pension Benefits
 Other Benefits
  Pension Benefits
 Other Benefits
 
 First Quarter Ended First Quarter Ended  Second Quarter Ended Second Quarter Ended 
 Apr. 1,
 Apr. 2,
 Apr. 1,
 Apr. 2,
  July 1,
 July 2,
 July 1,
 July 2,
 
(Dollars in thousands) 2011 2010 2011 2010 
(Thousands) 2011 2010 2011 2010 
   
Components of net periodic benefit cost
                                
Service cost $1,516  $1,244  $71  $68  $1,516  $1,244  $71  $68 
Interest cost  2,309   2,156   399   435   2,309   2,156   399   434 
Expected return on plan assets  (2,685)  (2,536)        (2,685)  (2,536)      
Amortization of prior service cost  (118)  (132)  (9)  (9)  (118)  (132)  (9)  (9)
Amortization of net loss  982   711         982   711       
                  
Net periodic benefit cost $2,004  $1,443  $461  $494  $2,004  $1,443  $461  $493 
                  
                 
  Pension Benefits
  Other Benefits
 
  First Half Ended  First Half Ended 
  July 1,
  July 2,
  July 1,
  July 2,
 
(Thousands) 2011  2010  2011  2010 
  
 
Components of net periodic benefit cost
                
Service cost $3,033  $2,488  $142  $136 
Interest cost  4,618   4,312   798   869 
Expected return on plan assets  (5,370)  (5,072)      
Amortization of prior service cost  (236)  (265)  (18)  (18)
Amortization of net loss  1,963   1,422       
                 
Net periodic benefit cost $4,008  $2,885  $922  $987 
                 


5


 
The Company made contributions to the domestic defined benefit pension plan of $1.8$3.6 million in the first quarter ofhalf 2011.
 
Note D —Contingencies
Note D — Contingencies
 
Materion Brush Inc. (formerly known as Brush Wellman Inc.), one of the Company’s wholly owned subsidiaries, ishas been a defendant from time to time in legal proceedings where the plaintiffs allege they have contracted chronic beryllium disease (CBD) or related ailments as a result of exposure to beryllium. Two CBD cases were outstanding as of December 31, 2010. During the first quarterhalf of 2011, one case was dismissed while a settlement agreement was reached in the other case was settled for an amount less than $0.1 million (although the case was not dismissed until early in the second quarter 2011).million. There were no new CBD cases filedfiles during the first half of 2011 and no cases were outstanding as of the end of the second quarter 2011.


5


 
The Company will record a reserve for CBD or other litigation when a loss from either settlement or verdict is probable and estimable. Claims filed by third-party plaintiffs where the alleged exposure occurred prior to December 31, 2007 may be covered by insurance subject to an annual deductible of $1.0 million. Reserves are recorded for asserted claims only and defense costs are expensed as incurred.
 
The Company has an active environmental compliance program and records reserves for the probable cost of identified environmental remediation projects. The reserves are established based upon analyses conducted by the Company’s engineers and outside consultants and are adjusted from time to time based upon ongoing studies, the difference between actual and estimated costs and other factors. The reserves may also be affected by rulings and negotiations with regulatory agencies. The undiscounted reserve balance was $5.1 million as of AprilJuly 1, 2011 and $5.2 million as of December 31, 2010. Environmental projects tend to be long-term and the final actual remediation costs may differ from the amounts currently recorded.
 
Note E —Comprehensive Income
Note E — Comprehensive Income
 
The reconciliation between net income and comprehensive income for the three month periodsecond quarter and first half ended AprilJuly 1, 2011 and AprilJuly 2, 2010 is as follows:
 
         
  First Quarter Ended 
  Apr. 1,
  Apr. 2,
 
(Dollars in thousands) 2011  2010 
  
 
Net income $11,818  $6,721 
Cumulative translation adjustment  1,311   (906)
Change in the fair value of derivative        
financial instruments, net of tax  (200)  531 
Pension and other retirement plan        
liability adjustments, net of tax  560   376 
         
Comprehensive income $13,489  $6,722 
         
                 
  Second Quarter Ended  First Half Ended 
  July 1,
  July 2,
  July 1,
  July 2,
 
(Thousands) 2011  2010  2011  2010 
  
 
Net income $13,872  $13,719  $25,690  $20,440 
Cumulative translation adjustment  757   (440)  2,068   (1,346)
Change in the fair value of derivative financial instruments, net of tax  (211)  (85)  (411)  447 
Pension and other retirement plan liability adjustments, net of tax  560   373   1,120   748 
                 
Comprehensive income $14,978  $13,567  $28,467  $20,289 
                 
 
Note F —Segment Reporting
Note F — Segment Reporting
 
In the fourth quarter 2010, the names of the Company’s four reportable segments were changed. Advanced Material Technologies and Services has become Advanced Material Technologies, Specialty Engineered Alloys was revised to Performance Alloys, Beryllium and Beryllium Composites was shortened to Beryllium and Composites and Engineered Material Systems was changed to Technical Materials. These changes only affected


6


the segment names as the segments’ make up, reporting structures and how they are evaluated remained unchanged from previous periods.
 
                                                        
 Advanced
              Advanced
            
 Material
 Performance
 Beryllium and
 Technical
   All
    Material
 Performance
 Beryllium and
 Technical
   All
  
(Dollars in thousands) Technologies Alloys Composites Materials Subtotal Other Total 
(Thousands) Technologies Alloys Composites Materials Subtotal Other Total
 
First Quarter 2011
                            
Second Quarter 2011
                     
Sales to external customers $287,299  $96,636  $17,729  $22,954  $424,618  $92  $424,710 
Intersegment sales  843   993   32   387   2,255      2,255 
Operating profit (loss)  10,664   9,453   1,106   2,366   23,589   (2,744)  20,845 
Second Quarter 2010
                     
Sales to external customers $213,897  $77,852  $15,738  $18,413  $325,900  $46  $325,946 
Intersegment sales  467   2,935   144   919   4,465      4,465 
Operating profit (loss)  9,246   8,510   2,074   2,033   21,863   (1,365)  20,498 
First Half 2011
                     
Sales to external customers $256,626  $84,449  $13,958  $19,661  $374,694  $111  $374,805  $543,925  $181,085  $31,687  $42,615  $799,312  $203  $799,515 
Intersegment sales  681   910   190   318   2,099      2,099   1,524   1,903   222   705   4,354      4,354 
Operating profit (loss)  10,709   8,765   86   2,157   21,717   (3,640)  18,077   21,373   18,218   1,192   4,523   45,306   (6,384)  38,922 
Assets  336,190   245,569   122,154   25,651   729,564   30,279   759,843   331,673   248,582   123,800   27,554   731,609   35,105   766,714 
First Quarter 2010
                            
First Half 2010
                     
Sales to external customers $203,010  $63,388  $13,095  $15,462  $294,955  $127  $295,082  $416,907  $141,240  $28,833  $33,875  $620,855  $173  $621,028 
Intersegment sales  394   3,749   33   392   4,568      4,568   861   6,684   177   1,311   9,033      9,033 
Operating profit (loss)  8,464   3,328   2,157   1,041   14,990   (1,785)  13,205   17,711   11,838   4,231   3,074   36,854   (3,151)  33,703 
Assets  314,864   205,555   91,947   23,049   635,415   42,428   677,843   330,712   219,739   99,135   25,569   675,155   40,313   715,468 
 
Note G —Stock-based Compensation Expense
Note G — Stock-based Compensation Expense
 
Stock-basedThe Company granted approximately 13,000 shares of restricted stock to its non-employee directors in the second quarter 2011 at a fair market value of $39.30 per share. The fair value was determined using the closing price of the Company’s stock on the grant date and will be amortized over the vesting period of one year.
The Company granted approximately 78,000 shares of restricted stock to certain employees in the second quarter 2011 at a fair value of $39.30 per share. Another 5,000 shares of restricted stock was granted to an employee in the second quarter 2011 at a fair value of $36.97 per share. The fair value was determined using the closing price of the Company’s stock on the grant date and will be amortized over the vesting period of three years. The holders of the restricted stock will forfeit their shares should their employment be terminated prior to the end of the vesting period.
The Company granted approximately 148,000 stock appreciation rights (SARs) to certain employees in the second quarter 2011 at a strike price of $39.30 per share. The fair value of the SARs, which was determined on the grant date using a Black-Scholes model, was $21.47 per share and will be amortized over the vesting period of three years. The SARs expire ten years from the date of the grant.
Total stock-based compensation expense for the above and previously existing awards and plans was $1.2 million in the second quarter 2011 and $1.0 million in the second quarter 2010. For the first quarterhalf of the year, the stock-based compensation expense was $2.2 million in 2011 and $2.0 million in 2010.


6


 
The Company received $0.6$0.7 million for the exercise of approximately 49,000 options during50,000 shares in the first quarter 2011.half of 2011 and $0.9 million for the exercise of approximately 47,000 shares in the first half of 2010. Approximately 7,000 stock appreciation rights were exercised in the first quarterhalf of 2011 as well.


7


 
Note H —Other-net
Note H —Other-net
 
Other-net expense for the second quarter and first quarter ofhalf 2011 and 2010 is summarized as follows:
 
                        
 First Quarter Ended  Second Quarter Ended First Half Ended 
 Apr. 1,
 Apr. 2,
  July 1,
 July 2,
 July 1,
 July 2,
 
(Dollars in thousands) 2011 2010 
(Thousands) 2011 2010 2011 2010 
   
Foreign currency exchange/translation loss $(344) $(553)
Exchange/translation gain (loss) $(674) $246  $(1,019) $(307)
Amortization of intangible assets  (1,509)  (1,485)  (1,509)  (1,555)  (3,019)  (3,051)
Metal consignment fees  (2,129)  (1,174)  (2,670)  (1,265)  (4,799)  (2,440)
Derivative ineffectiveness     (489)           (489)
Other items  311   (383)  (211)  (372)  102   (744)
              
Total $(3,671) $(4,084) $(5,064) $(2,946) $(8,735) $(7,031)
              
 
Note I —Income Taxes
Note I — Income Taxes
 
The tax expense of $5.7$6.4 million in the firstsecond quarter 2011 was calculated by applying a rate of 32.4%31.4% against income before income taxes while the tax expense of $5.9$6.1 million in the firstsecond quarter 2010 was calculated by applying a rate of 46.6%30.7% against the income before income taxes in that period. In the first half of 2011, the tax expense of $12.0 million was calculated by applying a rate of 31.9% against income before income taxes. In the first half of 2010, a rate of 36.9% was applied against income before income taxes to calculate the expense of $12.0 million.
The differences between the statutory and effective rates in both quarters wasthe second quarter and first half of 2011 and 2010 were due to the impact of the production deduction, percentage depletion, foreign source income and deductions, the production deduction, executive compensation, state and local taxes and other factors.
 
In addition, the tax expense in the first quarterhalf of 2010 included a discrete item of $1.4 million for the reduction in a deferred tax asset. The asset was reduced as a result of the Patient Protection and Affordable Care Act, as amended by the Health Care and Education Reconciliation Act. This legislation eliminates the income tax deduction related to prescription drug benefits provided to retirees and reimbursed under the Medicare Part D retiree drug subsidy program beginning in 2013.
 
There were no material discrete events that affected theThe tax rate in the second quarter and first half of 2011 was affected by immaterial discrete events.
The effective tax rate was lower in the second quarter 2011 than the first quarter 2011 prior to the impact of any discrete events. This change in the tax rate did not have a material impact on net income or earnings per share in the second quarter 2011.
 
Note J —Fair Value of Financial Instruments
Note J — Fair Value of Financial Instruments
 
The Company measures and records financial instruments at their fair values. A fair value hierarchy is used for those instruments measured at fair value that distinguishes between assumptions based on market data (observable inputs) and the Company’s assumptions (unobservable inputs). The hierarchy consists of three levels:
 
Level 1 — Quoted market prices in active markets for identical assets and liabilities;
 
Level 2 — Inputs other than Level 1 inputs that are either directly or indirectly observable; and,
 
Level 3 — Unobservable inputs developed using estimates and assumptions developed by the Company, which reflect those that a market participant would use.


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The following table summarizes the financial instruments measured at fair value in the Consolidated Balance Sheet as of AprilJuly 1, 2011:
 
                                
   Fair Value Measurements    Fair Value Measurements 
   Quoted Prices
        Quoted Prices
     
   in Active
 Significant
      in Active
 Significant
   
   Markets for
 Other
 Significant
    Markets for
 Other
 Significant
 
   Identical
 Observable
 Unobservable
    Identical
 Observable
 Unobservable
 
   Assets
 Inputs
 Inputs
    Assets
 Inputs
 Inputs
 
(Dollars in thousands) Total (Level 1) (Level 2) (Level 3) 
(Thousands) Total (Level 1) (Level 2) (Level 3) 
   
Financial Assets
                                
Directors’ deferred compensation investments $680  $680  $  $  $642  $  642  $  $    — 
Foreign currency forward contracts  7      7                
                  
Total $687  $680  $7  $  $642  $642  $  $ 
                  
Financial Liabilities
                                
Directors’ deferred compensation liability $680  $680  $  $  $(642) $642  $  $ 
Foreign currency forward contracts  1,851      1,851      (2,176)     (2,176)   
                  
Total $2,531  $680  $1,851  $  $(2,818) $642  $(2,176) $ 
                  
 
The Company uses a market approach to value the assets and liabilities for outstanding derivative contracts in the table above. Foreign currency forward contracts are valued through models that utilize market observable inputs including both spot and forward prices for the same underlying currencies. The carrying values of the other working capital items and debt on the Consolidated Balance Sheet approximate their fair values as of AprilJuly 1, 2011.
 
Note K —Derivative Instruments and Hedging Activity
Note K — Derivative Instruments and Hedging Activity
 
The Company uses derivative contracts to hedge portions of its foreign currency exposures. The objectives and strategies for using foreign currency derivatives are as follows:
 
The Company sells products to overseas customers in their local currencies, primarily the euro and yen. The Company uses foreign currency derivatives, mainly forward contracts and options, to hedge these anticipated sales transactions. The purpose of the hedge program is to protect against the reduction in dollar value of the foreign currency sales from adverse exchange rate movements. Should the dollar strengthen significantly, the decrease in the translated value of the foreign currency sales should be partially offset by gains on the hedge contracts. Depending upon the methods used, the hedge contract may limit the benefits from a weakening U.S. dollar.
 
The use of forward contracts locks in a firm rate and eliminates any downside from an adverse rate movement as well as any benefit from a favorable rate movement. The Company may from time to time choose to hedge with options or a tandem of options known as a collar. These hedging techniques can limit or eliminate the downside risk but can allow for some or all of the benefit from a favorable rate movement to be realized. Unlike a forward contract, a premium is paid for an option; collars, which are a combination of a put and call option, may have a net premium but they can be structured to be cash neutral. The Company will primarily hedge with forward contracts due to the relationship between the cash outlay and the level of risk.
 
The use of foreign currency derivative contracts is governed by policies approved by the Board of Directors. A team consisting of senior financial managers reviews the estimated exposure levels, as defined by budgets, forecasts and other internal data, and determines the timing, amounts and instruments to use to hedge that exposure within the confines of the policy. Management analyzes the effective hedged rates and the actual and projected gains and losses on the hedging transactions against the program objectives, targeted rates and levels of risk assumed. Hedge contracts are typically layered in at different times for a specified exposure period in order to minimize the impact of rate movements.


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The Company may also use forward contracts to hedge its precious metal exposures. The Company maintains the majority of its precious metals used in production on a consignment basis. The metal is purchased out of consignment when it is shipped to the customer and the purchase price forms the basis for the price to be charged to the customer. This allows for changes in the market prices of the precious metals in either direction to be passed through to the customer and reduces the impact changes in prices could have on the Company’s margins and operating profit. However, in certain circumstances, the Company may elect to purchase precious metals to meet a portion of its production requirements. The Company may then hedge the price exposure on this inventory by securing a forward contract. The gain or loss on the forward contract from movements in the market price will generally offset the gain or loss on the disposition of the metal. The use of precious metal derivative contracts is also governed by policies approved by the Board of Directors and monitored by a group of senior financial managers.
 
The Company will only enter into a derivative contract if there is an underlying identified exposure. Contracts are typically held until maturity. The Company does not engage in derivative trading activities and does not use derivatives for speculative purposes. The Company only uses currency hedge contracts that are denominated in the same currency as the underlying exposure.
 
All derivatives are recorded on the balance sheet at their fair values. If the derivative is designated and effective as a cash flow hedge, changes in the fair value of the derivative are recognized in other comprehensive income (OCI) until the hedged item is recognized in earnings. The ineffective portion of a derivative’s fair value, if any, is recognized in earnings immediately. If a derivative is not a hedge, changes in the fair value are adjusted through income. The fair values of the outstanding derivatives are recorded on the balance sheet as assets (if the derivatives are in a gain position) or liabilities (if the derivatives are in a loss position). The fair values will also be classified as short-term or long-term depending upon their maturity dates.
 
The outstanding foreign currency forward contracts had a notional value of $36.6$36.5 million as of AprilJuly 1, 2011. All of these contracts were designated as and effective as cash flow hedges. There was no ineffectiveness associated with the outstanding currency contracts. The fair value of these contracts was recorded on the balance sheet as of AprilJuly 1, 2011 as follows (dollars in thousands):
 
        
 Fair
  Fair
 
(Asset/liability) Value 
Debit (credit) Value 
   
Other assets $7 
Other liabilities and accrued items  (1,770) $(2,059)
Other long-term liabilities  (81)  (117)
      
Total $(1,844) $(2,176)
      


910


 
A summary of the hedging relationships of the outstanding derivative financial instruments designated as cash flow hedges as of AprilJuly 1, 2011 and AprilJuly 2, 2010 and the amounts transferred into income for the three month periodssecond quarter and first half then ended is as follows:
 
         
  Apr. 1,
  Apr. 2,
 
(Dollars in thousands) 2011  2010 
  
 
Derivative in cash flow hedging relationship  Foreign Currency   Foreign Currency 
   Forward Contracts   Forward Contracts 
Effective portion of hedge:        
Gain (loss) recognized in OCI at the end of the period $(1,844) $932 
Location of gain (loss) reclassified from OCI into income  Other-net   Other-net 
Amount of gain (loss) reclassified from OCI into income $(610) $(10)
Ineffective portion of hedge and amounts excluded from        
Effectiveness testing:        
Location of gain (loss) recognized in income on derivative  Other-net   Other-net 
Amount of gain (loss) recognized in income on derivative $  $ 
                 
  Second Quarter Ended  First Half Ended 
  July 1,
  July 2,
  July 1,
  July 2,
 
(Thousands) 2011  2010  2011  2010 
  
 
Derivative in cash flow hedging relationship  Foreign Currency   Foreign Currency   Foreign Currency   Foreign Currency 
   Forward Contracts   Forward Contracts   Forward Contracts   Forward Contracts 
Effective portion of hedge:                
Gain (loss) recognized in OCI at the end of the period $(2,176) $803         
Location of gain (loss) reclassified from OCI into income  Other-net   Other-net   Other-net   Other-net 
Amount of gain (loss) reclassified from OCI into income $(625) $398  $(1,235) $388 
Ineffective portion of hedge and amounts excluded from effectiveness testing:                
Location of gain (loss) recognized in income on derivative  Other-net   Other-net   Other-net   Other-net 
Amount of gain (loss) recognized in income on derivative $  $  $  $ 
 
The Company secured a debt obligation with an embedded copper derivative in October 2009. The derivative provided an economic hedge for the Company’s copper inventory against movements in the market price of copper. However, the derivative did not qualify as a hedge for accounting purposes and changes in its fair value were charged against income in the current period.period as incurred. In the first quarter 2010, the Company secured forward contracts to reduce the variability of the charges against income due to movements in the derivative’s fair value. The ineffectiveness on the embedded derivative and the forward contract was zero in the second quarter 2010 and a net $0.5 million expense in the first quarterhalf of 2010 and was recorded inother-net on the Consolidated Statements of Income. The forward contractscontract and the embedded copper derivative outstanding at the end of the second quarter 2010 matured in subsequent quartersthe third quarter of 2010. There was no derivative ineffectiveness recorded in the second quarter or first half of 2011.
 
During the first quarter 2011, the Company secured a forward contract to sell a specified quantity of gold. The contract served as an economic hedge of gold purchased and held in inventory for use in manufacturing products for sale in the normal course of business. No hedge designation was assigned to the contract. The contract matured in the first quarter 2011 and resulted in a loss of $0.2 million that was recorded in cost of sales on the Consolidated Statements of Income.
 
The Company expects to relieve $1.8$2.1 million from OCI and chargeother-net on the Consolidated Statements of Income in the twelve month period beginning AprilJuly 2, 2011.


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Item 2.  Management’s Discussion and Analysis of Financial Condition and Results of Operations
 
Overview
 
We are an integrated producer of high performance advanced engineered materials used in a variety of electrical, electronic, thermal and structural applications. Our products are sold into numerous markets, including consumer electronics, defense and science, industrial components and commercial aerospace, energy, automotive electronics, telecommunications infrastructure, medical and appliance.
 
Sales of $374.8$424.7 million in the firstsecond quarter 2011 established a record high, surpassing the previousprior record set in the fourth quarter 2010 by 5%. We have set quarterly sales records in four of the five most recent quarters. Sales in the first quarter 2011 by 13%. We have established new quarterly sales records in five of the most recent six quarters. Sales in the second quarter 2011 were also 27%30% higher than sales in the firstsecond quarter 2010.
 
The sales growth in the firstsecond quarter 2011 resultedwas due to a combination of improved demand from the continued strong demand across a number of our key markets including consumer(particularly automotive electronics, industrial components and commercial aerospace, automotive electronicsmedical and energy, and the pass-through ofenergy), higher metal prices.pass-through prices and pricing initiatives.
 
Gross margin was $55.8of $62.7 million in the firstsecond quarter 2011 compared to $49.3was a $6.8 million improvement over the second quarter 2010, as a portion of margin in the first quarter 2010. The margin benefits from the higher volumes,sales volume and improved pricing and other factors combined to more thanwas offset bystart-up related costs associated with the new beryllium facility, and an increase inhigher manufacturing overhead costs.costs and other factors.
 
The growthVarious expenses were higher in gross margin nettedthe second quarter 2011 compared to the second quarter 2010, including the legal and marketing costs associated with a modest increase in selling, general and administrative (SG&A) expensesthe renaming of 4% (largelythe company, metal consignment fees (partially due to the costs associated with changingincreased market prices of precious metals), retirement plan expenses (driven by the company name to Materion Corporation)lower discount rate and other factors) and other items.
Operating profit was a minor net change in other expenses resulted in a $4.9 million improvement in operating profit in the first quarter 2011 over the first quarter 2010. Interest expense was unchanged in the first quarter 2011 from the first quarter 2010 while the tax rate was lower (partially due to an unfavorable discrete event recorded in the first quarter 2010). Net income improved $5.1 million, from $6.7solid $20.8 million in the firstsecond quarter 2010 to $11.82011, a slight improvement over the operating profit of $20.5 million in the firstsecond quarter 2011.2010. Earnings per share were $0.57 inof $0.67 was unchanged between quarters.
During the firstsecond quarter 2011, and $0.33 in the first quarter 2010.
Debt increased $18.6we entered into a new $8.0 million in the first quarter 2011 in orderlong-term debt facility that is designed to finance capital expenditures in the state of Ohio. Subsequent to the end of the second quarter, we negotiated a new five-year revolving credit agreement that provides increased borrowing capacity and more flexible terms than the former agreement.
We finalized the settlement of a chronic beryllium disease case early in the second quarter 2011 for an increase in working capital.immaterial amount. As a result, we do not have any chronic beryllium disease litigation pending against us as of the end of the second quarter 2011.
 
Results of Operations
 
                        
 First Quarter  Second Quarter Ended First Half Ended 
(Millions, except per share amounts) 2011 2010 
 July 1,
 July 2,
 July 1,
 July 2,
 
(Millions, except per share data) 2011 2010 2011 2010 
   
Sales $374.8  $295.1  $424.7  $325.9  $799.5  $621.0 
Operating profit  18.1   13.2   20.8   20.5   38.9   33.7 
Income before income taxes  17.5   12.6   20.2   19.8   37.7   32.4 
Net income  11.8   6.7   13.9   13.7   25.7   20.4 
Diluted earnings per share $0.57  $0.33  $0.67  $0.67  $1.23  $1.00 
 
Salesof $374.8were $424.7 million in the firstsecond quarter 2011, were $79.7an improvement of $98.8 million, or 27%30%, higher thanover sales of $295.1$325.9 million in the firstsecond quarter 2010. For the first six months of the year, sales grew 29% from $621.0 million in 2010 to $799.5 million in 2011. Sales have improved over the corresponding quarter in the prior year for sixseven consecutive quarters.
 
Domestic sales grew approximately 34%Sales to a number of markets were higher in the firstsecond quarter 2011 overthan the firstsecond quarter 2010. International sales were $95.1 million in the first quarter 2011, an 11% growth rate over the international sales of $85.6 million in the first quarter 2010. The majority of the international sales growth was in Europe.
SalesHowever, shipments to the majority of our key markets grew in the first quarter 2011 over the first quarter 2010.
Theconsumer electronics market, which accounted for approximately 40% of our total saleslargest market, were relatively unchanged in the firstsecond quarter 2011, showed the most growth as a result of improved demand for our materials for smart phones, hand held electronic devices and other applications.


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2011 from the second quarter 2010 after having grown significantly over the prior five quarters.Defense and scienceshipments were also relatively unchanged between periods.
Sales to theindustrial components and commercial aerospace marketgrew at a double-digit rate in the second quarter 2011 over the second quarter 2010.
Automotive electronics marketsales were approximately 30% higher in the second quarter 2011 than the second quarter 2010 due to continued strong demand from domestic and foreign customers.
Sales to thetelecommunications infrastructuremarket, one of our smaller markets, grew approximately 20% in the second quarter 2011 over the second quarter 2010 on the strength of shipments for undersea applications.
Sales to theenergy, medical and other marketsalso contributed to the sales growth in the firstsecond quarter 2011. The growth resulted from additional2011 over the second quarter 2010.
Total sales for heavy equipment, plastic tooling and other applications. Sales to this market accounted for 11% oforder entry, while slightly higher than the first quarter 2011, sales.was approximately 5% lower than sales in the second quarter 2011. Order entry had exceeded sales for the prior seven consecutive quarters. Order entry in the second quarter and first half of 2011 was higher than the comparable periods of 2010.
 
Sales to theenergy marketalso grew in the firstsecond quarter largely due to the increased demand for our alloys for oil2011 and gas applications. Sales for architectural glass and solar energy applications increased by more modest amounts. The energy market represented approximately 8% of sales in the first quarter 2011.
Sales to theautomotive electronics market, while only 5%half of our total sales, grew in excess of 25% in the first quarter 2011 over the first quarter 2010.
Medical marketsales, which were approximately 5% of our total first quarter 2011 sales, improved by a minor amount. We believe that this market represents long-term growth potential for our materials.
Sales to thedefense and science marketrespective periods in the first quarter 2011 were essentially unchanged from the first quarter 2010 although our traditional beryllium-based defense sales were lower. Sales to this market accounted for 10% of our first quarter 2011 sales, which was below the 2010 percentage.
Demand strengthened from the majority of our markets in the first quarter 2010 after being weak during 2009 due to the global economic crisis. We believe that the demand for our products fell further than the decline in end-use consumer spending due to excess inventories in the downstream supply chain in 2009 and that a portion of the growth in demand and sales in the first quarter 2010 may have been due to a replenishment of inventories in the supply chain that were drawn down throughout 2009.
In addition to improved demand, sales also grew in the first quarter 2011 over the first quarter 2010prior year due to the pass-through of higher metal prices. We use gold, silver, platinum, palladium, copper gold, palladium, platinum,and ruthenium and silver in the manufacture of various products. Our sales are affected by the prices for these metals, as changes in our purchase priceprices are passed on to our customers in the form of higher or lower selling prices. AverageThe net average prices between periods for these metals increased during the second quarter and first half of 2011 over the respective periods in 2010. The net impact of the aggregate were higherchange in the first quarter 2011 than in the first quarter 2010 and accounted formetal prices was an estimated $44.5 million of the $79.7$63.0 million increase in sales between periods.in the second quarter 2011 from the second quarter 2010 and an estimated $107.5 million increase in sales in the first half of 2011 from the first half of 2010.
 
TheDomestic sales order entry rate remained firm throughoutimproved 35% in the second quarter 2011 and 34% in the first half of 2011 over the comparable periods in 2010. Domestic sales include the majority of the increase in the metal price pass-through. International sales grew 19% in the second quarter 2011 as orders exceeded shipmentsand 15% in the quarter by approximately 5%.first half of 2011 over the same periods in 2010. International sales were 26% of total sales in the first half of 2011 and 29% of total sales in the first half of 2010. European sales grew 35% in the first half of 2011 and accounted for the majority of the international sales growth during that time period. Sales to Asia grew 4% in the first half of 2011 over the first half of 2010.
 
Gross marginwas $55.8$62.7 million, or 15% of sales, in the second quarter 2011 compared to $55.9 million, or 17% of sales, in the second quarter 2010. For the first six months of 2011, gross margin was $118.5 million, an improvement of $13.3 million from the $105.2 million of margin generated in the first quarter 2011, an improvementhalf of $6.5 million over the gross margin of $49.3 million in the first quarter 2010. Gross margin was 15% of sales in the first quarterhalf of 2011 and 17% of sales in the first half of 2010.
Gross margin in the second quarter 2010. Despite the increaseand first half of 2011 benefitted from higher sales volumes, higher selling prices in gross margin dollars, the gross margin as a percentportions of sales was lowerour business and improved operating efficiencies and machine utilization due to the higher metal pass-throughproduction volumes. The change in sales in the first quarter 2011.
The increased margin dollarsproduct mix, which had been favorable in the first quarter 2011, resulted fromhad an immaterial impact on the margin contribution from the higher sales, improved pricing in a portion of our business and a favorable change in product mix. In addition, the majority of our facilities continued to run at high production levels which create higher machine utilization rates and operating efficiencies.second quarter 2011 margins. Margins in the first quarter 2010 had been reduced by lower than expected manufacturing yields on welded products at the Elmore, Ohio facility. The causes of the lower yields were identified and resolved in subsequent quarters in 2010.
 
These margin benefits were partially offset in the second quarter and first half of 2011 by higher costs and inefficiencies associated with thestart-up costs and other inefficiencies withof the new beryllium facility. Construction and installationWhile the major pieces of this operation was nearing completion and during the first quarter and into the second quarter weequipment were in the process ofplace, we incurred additional costs for testing the equipment and bringing it up on line. Higher scrap rates on certain nickel products also reduced margins in the first half of 2011.
 
Higher material pricesManufacturing overhead costs were only 1% higher in the second quarter 2011 than the second quarter 2010 but 7% higher in the first half of 2011 than the first half of 2010. The increase in overhead costs in the first half of 2011 was due to the lag between receipt of an order and the ultimate shipment of that order also had a negative impact on margins in a portion of our business during the first quarter 2011. Manufacturing overhead costs increased 14% in the first quarter 2011 over the first quarter 2010 as a resultcost of investments to support the current and projected growth in the business, ongoing support costs for the new beryllium facility higher utility costs at various facilities and other factors.
In the first quarter 2010, we recorded an estimated $1.6 million margin benefit resulting from the reductionfactors offset in the projected year-end 2010 balance in a portion of our inventory subject tolast-in, first-out (LIFO) accounting andpart by various cost savings.


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We recorded a $1.4 million benefit as the associatedestimated margin impact of the projected depletion of alast-in, first out (LIFO) inventory layer associated with the second quarter 2010. We also recorded a $1.6 million LIFO inventory layer.benefit in the first quarter 2010. There was no corresponding benefit recorded in the second quarter or first quarterhalf of 2011.
 
Selling, general and administrative (SG&A) expensestotaled $34.0 million in the second quarter 2011, an increase of $3.4 million over the total expense of $30.6 million in the second quarter 2010. SG&A expenses in the first six months of 2011 were $31.6$65.7 million, or 8% of sales, compared to $61.0 million, or 10% of sales, in the first six months of 2010.
Legal, administrative and marketing costs associated with changing the company’s name totaled $1.1 million in the second quarter 2011 and $2.7 million in the first quarterhalf of 2011. We anticipate that we will incur additional expenses for this program in the second half of 2011, comparedbut not to $30.3 millionthe same extent as in the first quarter 2010. As a percenthalf of sales, SG&A expenses decreased from 10% in the first quarter 2010 to 8% in the first quarter 2011.year.
 
Costs associated with the company name change in the first quarter 2011 totaled $1.6 million. We anticipate that there will be additional administrative and marketing expenses associated with the name change in subsequent quarters in 2011, but those quarterly expenses should be less than the first quarter 2011.
The incentiveIncentive compensation expense under cash-based plans was $1.2$0.2 million lower in the second quarter 2011 than the second quarter 2010 and $1.4 million lower in the first quarterhalf of 2011 than the first quarterhalf of 2010 due to differences in the levels of projected level of annual profit and other factorsprofitability relative to the plans’ targets in each year. plan targets.
Stock-based compensation expense was $0.2 million higher in the second quarter and first half of $1.02011 than the comparable periods in 2010.
The expense under the domestic defined benefit pension plan was $0.6 million higher in the second quarter 2011 than the second quarter 2010 and $1.1 million higher in the first half of 2011 than the first half of 2010. The increased cost was due to a change in the discount rate, the performance of the plan assets and other actuarial and demographic factors. The cost increase was divided primarily between SG&A expense and cost of sales. Other fringe benefit costs, including costs associated with the 401(k) savings plan, were higher in the second quarter 2011 was unchanged fromthan the firstsecond quarter 2010.
 
Other corporate-directedCorporate expenses, including various legal compliance and related costs, information technology costs and the costs of other initiatives designed to improve long-term efficiencies and profitability, added to SG&Awere higher in the second quarter and first half of 2011 than the corresponding periods in 2010.
Various sales-related expenses duringincreased with the first quarter 2011. Corporate information technology costs increasedhigher sales volume in the first quarterhalf of 2011 over the first quarter 2010 as a result of system development and support efforts. Employment costs within SG&A also increased due to higher domestic pension and 401(k) plan expenses. Various expenses also increased in support of the higher sales level as well.
 
Research and development (R&D) expenseswere $2.4$2.7 million in the second quarter 2011 compared to $1.8 million in the second quarter 2010. R&D expenses of $5.1 million in the first quarterhalf of 2011 versus $1.7were $1.6 million higher than the expense of $3.5 million in the first quarterhalf of 2010. We increased our R&D activities in portions of our businesshave increased in the first quarter 2011.half of 2011 in order to help support our growth opportunities.
 
Other-net expensewas $3.7$5.1 million in the firstsecond quarter 2011 and $4.1compared to $2.9 million for the second quarter 2010. For this first half of the year,other-net expense totaled $8.7 million in the first quarter 2010 as lower exchange2011 and translation losses, derivative ineffectiveness and other items more than offset an increase$7.0 million in the metal consignment fee.2010. See Note H to the Consolidated Financial Statements for the details of the major components withinofother-net expense.
 
The metal consignment fee was $1.0$1.4 million higher in the second quarter 2011 and $2.4 million higher in the first quarterhalf of 2011 than in the first quarterrespective periods in 2010 largely due to the increased value of the consigned precious metal on hand. The additional copper pounds onheld under consignment in the first quarter 2011 contributed to the higher fee as well.
 
Exchange and translation gains and losses are a function of the movement in the value of the U.S. dollar versus certain other currencies and in relation to the strike prices in currency hedge contracts.
The net exchangeamortization of intangible assets of $1.5 million in the second quarter 2011 and translation losses were $0.2$3.0 million lower in the first quarterhalf of 2011 thanwere relatively unchanged from the first quarter 2010.respective periods in the prior year.
 
The derivative ineffectiveness expense of $0.5 million in the first quarterhalf of 2010 resulted from movements in the fair values of copper derivatives that did not qualify for hedge accounting. These instruments matured in subsequent quarters in 2010 and there was no ineffectiveness associated with the outstanding derivatives in the first quarterhalf of 2011.
Amortization of intangible assets of $1.5 million in the first quarter 2011 was unchanged from the first quarter 2010.
 
Other-net expense also includes bad debt expense, gains and losses on the disposal of fixed assets, cash discounts and other non-operatingmiscellaneous items. These items netted


14


Operating profitwas $20.8 million in the second quarter 2011 compared to a$20.5 million in the second quarter 2010 as the margin benefits from the higher sales volumes and other factors were predominately offset by thestart-up costs of the new beryllium facility, the costs associated with the company name change, higher retirement benefit of $0.3plan costs, differences in the LIFO inventory benefit and other items. Operating profit was $38.9 million in the first quarterhalf of 2011, versus an expenseimprovement of $0.4$5.2 million in the first quarter 2010.
Operating profitof $18.1 million in the first quarter 2011 was a $4.9 million improvement over the operating profit of $13.2$33.7 million in the first quarter 2010. The improved profitability resulted from the net margin benefit from the higher sales, improved pricing and other factors offset in part by an increase in expenses. Operating profit was 5%half of sales in the first quarter 2011 and 4% of sales in the first quarter 2010.
 
Interest expense — netwasof $0.6 million in the firstsecond quarter 2011 unchangedwas down slightly from the net expense of $0.7 million in the second quarter 2010. For the first quarterhalf of the year, interestexpense-net was $1.2 million in 2011 and $1.3 million in 2010. Average debt levels were similar in the two periods while outstanding capital leases and the associated interest costs were higher in the first quarter 2011. The average borrowing rate was slightly lower in the firstsecond quarter 2011 than the second quarter 2010 and the average effective borrowing rate was lower by a minor amount. Interest on capital leases was higher in the second quarter and first quarterhalf of 2011 than the corresponding periods of 2010.


13


Theincome before income taxesandthe income tax expensefor the second quarter and first quarterhalf of 2011 and 2010 were as follows:
 
                        
 First Quarter  Second Quarter Ended First Half Ended 
(Millions) 2011 2010 
 July 1,
 July 2,
 July 1,
 July 2,
 
(Dollars in millions) 2011 2010 2011 2010 
   
Income before income taxes $17.5  $12.6  $20.2  $19.8  $37.7  $32.4 
Income tax expense  5.7   5.9   6.4   6.1   12.0   12.0 
Effective tax rate  32.4%  46.6%  31.4%  30.7%  31.9%  36.9%
 
The effects of percentage depletion, the production deduction, percentage depletion, executive compensation, foreign source income and deductions and other items were major factors for the difference between the effective and statutory rates in both the second quarter and first quarterhalf of 2011 and 2010.
 
The tax expense of $5.9$12.0 million in the first quartersix months of 2010 also included a discrete item of $1.4 million recorded in the first quarter 2010 for the reduction of a deferred tax asset as a result of the Patient Protection and Affordable Care Act, as amended by the Health Care and Education Reconciliation Act. Beginning in 2013, we will no longer be able to claim an income tax deduction for prescription drug benefits provided to our retirees and reimbursed under the Medicare Part D retiree drug subsidy program. While this tax increase does not take effect until 2013, accounting standards require that the carrying value of a deferred income tax asset be adjusted in the period in which legislation changing the applicable tax law is enacted.
 
There were no material discrete events affecting the tax raterecorded in the second quarter or first quarterhalf of 2011.
 
Net incomewas $11.8$13.9 million (or $0.57$0.67 per share, diluted) in the second quarter 2011 compared to net income of 13.7 million (or $0.67 per share, diluted) in the second quarter 2010. For the first half of 2011, net income was $25.7 million (or $1.23 per share, diluted) versus net income of $20.4 million (or $1.00 per share, diluted) in the first quarter 2011 versus $6.7 million (or $0.33 per share, diluted) in the first quarterhalf of 2010.
 
Segment Results
 
Changing our name from Brush Engineered Materials Inc. to Materion Corporation in the first quarter 2011 did not alter our senior management structure or how the chief operating decision maker evaluates the performance of our businesses. We continue to have the same four reportable segments as we had previously with no change in their make up or reporting structure, although the names of those segments were changed effective with the reporting of the 2010 year-end results. Advanced Material Technologies and Services was renamed Advanced Material Technologies, Specialty Engineered Alloys was changed to Performance Alloys, Beryllium and Beryllium Composites was shortened to Beryllium and Composites, and Engineered Material Systems was changed to Technical Materials.
 
Results by segment are depicted in Note F to the Consolidated Financial Statements. The results for Materion Services Inc. (formerly known as BEM Services, Inc.), a wholly owned subsidiary that provides administrative and financial services on a cost-plus basis to other units within the organization, and other corporate costs are included in the All Other column of our segment reporting.


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The operating loss within All Other was $1.9$1.4 million higher in the second quarter 2011 than the second quarter 2010 and $3.2 million higher in the first quarterhalf of 2011 than the first half of 2010. The increased loss in the quarter 2010and first half of the year was due to thea combination of costs incurred to affectassociated with the company name change in 2011, higher legal compliance costs, increased wages and other corporate initiatives and higher manpower costsitems offset in part by reductions inlower incentive compensation andcompensation. The comparison for the first half of the year was also affected by the $0.5 million of derivative ineffectiveness expense.recorded in the first quarter 2010.
 
Advanced Material Technologies
 
                
         Second Quarter Ended First Half Ended
 First Quarter  July 1,
 July 2,
 July 1,
 July 2,
(Millions) 2011 2010  2011 2010 2011 2010
 
Sales $256.6  $203.0  $287.3  $213.9  $543.9  $416.9 
Operating profit  10.7   8.5   10.7   9.2   21.4   17.7 
 
Advanced Material Technologiesmanufactures precious, non-precious and specialty metal products, including vapor deposition targets, frame lid assemblies, clad and precious metal preforms, high temperature braze materials, ultra-fine wire, advanced chemicals, optics, performance coatings and microelectronic packages. These products are used in wireless, semiconductor, photonic, hybrid and other microelectronic applications within the


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consumer electronics and telecommunications infrastructure markets. Other key markets for these products include medical, defense and science, energy and industrial components. Advanced Material Technologies also has metal cleaning operations and in-house refineries that allow for the reclaim of precious metals from internally generated or customers’ scrap. This segment has domestic facilities in New York, Connecticut, Wisconsin, New Mexico, Massachusetts and California and international facilities in Asia and Europe.
 
Sales from Advanced Material Technologies totaled $256.6of $287.3 million in the second quarter 2011 were 34% higher than sales of $213.9 million in the second quarter 2010, while sales of $543.9 million in the first quarterhalf of 2011 a 26% improvement overwere $127.0 million, or 30%, higher than sales of $203.0$416.9 million in the first quarterhalf of 2010.
 
Advanced Material Technologies adjusts its selling prices daily to reflect the current cost of the precious and certain other metals that are sold. The cost of the metal is generally a pass-through to the customer and a margin is generated on the fabrication efforts irrespective of the type or cost of the metal used in a given application. Therefore, the cost and mix of metals sold will affect sales but not necessarily the margins generated by those sales. The prices of gold, silver, platinum and palladium were higher on average in the second quarter and first half of 2011 than the respective periods in 2010. The higher metal price pass-through increased sales by an estimated $57.7 million in the second quarter 2011 thanand $97.9 million in the first quarter 2010 and increased sales an estimated $40.2 million. Sales growth from all other factors was $13.4 million.half of 2011.
 
Sales of products manufactured at the Buffalo, New York facility, including targets, lids and wire, grewwere relatively unchanged in the second quarter 2011 from the second quarter 2010 after adjusting for changes in the metal prices. The order entry level, after growing for a number of periods, started to slow down in the second quarter 2011. Sales of these products were higher in the first quarterhalf of 2011 over the first quarterhalf of 2010 with that growth due to the continued increased demand for wireless, handset, semiconductor and other microelectronic applications from the consumer electronics and defense markets. Refine
Sales from the Albuquerque, New Mexico facility, which was acquired in the first quarter 2010, showed significant growth in the second quarter 2011 as sales for architectural glass applications within the energy market and sales of other products to the industrial components market improved. This growth was also partially in jewelry and other miscellaneous forms that typically generate lower margins.
Refining revenue also increased in the second quarter and first half of 2011 as a result of additional metal to be reclaimed in the supply chain. Sales for head applications within the data storage sector of the consumer electronics market, showedafter showing modest improvement in the first quarter 2011, slowed down in the second quarter 2011.
 
Sales of microelectronic packages, one of this segment’s smaller product offerings, declined in the second quarter and first half of 2011 from very high levels in the comparable periods in 2010. This decline was expected due to changes in technology within the telecommunications infrastructure market.


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Advanced chemical sales were highergrew at double-digit rates in the second quarter and first quarterhalf of 2011 thanover the first quarter 2010respective periods in the prior year largely due to growth from traditional applications, including semiconductorsemiconductors and security. These materials are also used in LED, solar energy and other applications. The order entry rate for advanced chemical products remained solid throughout the first half of 2011.
 
Sales of precision optics declinedlarge area specialty coatings, primarily precious metal coated polymer films, showed solid improvement in the firstsecond quarter 2011 fromand first half of 2011 over the first quarter 2010. A portion of this declinecorresponding periods in the prior year. The growth was largely due to softnessimproved sales to the medical market. We continued to develop new applications for these materials in deep space, sciencethe medical, energy and astronomy applications within the defense and science market that are primarily financed by government funding. The traditional precision optic defense business remained firm and was supported by a solid backlog.other markets.
 
Sales of precision polymer films intoPrecision optic sales improved in the medical market, after adjusting for changes in gold prices,second quarter 2011 over the second quarter 2010 but were slightly lower in the first quarterhalf of 2011 than the first quarterhalf of 2010. After our product was requalified by a major customer, shipment volumes began to ramp upThese products are sold into the medical, defense and science and other markets. Demand for traditional science and deep space applications softened in the first quarterhalf of 2011 over the lower volumespartially due to reductions and delays in the fourth quarter 2010. We are also in the process of developing additional medical applications for polymer films in conjunction with key customers that we believe may have long-term growth potential.government funding.
 
SalesThe order entry rate was essentially equal to sales during the first half of microelectronic packages, one2011 for this segment.
The gross margin on sales by Advanced Material Technologies was $31.4 million (11% of this segment’s smaller product lines, declined 24%sales) in the second quarter 2011 versus $27.4 million (13% of sales) in the second quarter 2010. Gross margin of $60.5 million in the first quarterhalf of 2011 fromwas a $6.0 million improvement over the first quarter 2010. We anticipated that salesgross margin of packages would decline in 2011 due to a change in technology within the telecommunications infrastructure market.
The sales order entry rate for the segment exceeded sales by a minor amount$54.5 million generated in the first quarter 2011.
Advanced Material Technologies generated ahalf of 2010. The gross margin of $29.1 million, orwas 11% of sales in the first quarterhalf of 2011 compared to a gross margin of $27.1 million, orand 13% of sales generated in the first quarterhalf of 2010.
 
The $2.0 milliongrowth in the margin improvement resulted from a combinationdollars in the second quarter 2011 and the first half of factors.2011 was predominately due to the net higher sales volumes. The additional sales volume provided a margin benefit while the change in product mix was slightly favorable in the second quarter 2011 but was slightly unfavorable in the first half of 2011. For the first half of the year, manufacturing overhead costs were $1.7 million higher in 2011 than 2010. The increase in these costs was partially due to the increase in refining revenue. Inventory write-downs and additional yield costs of $0.6 million recorded in the first quarter 2010 did not repeat in the first quarter 2011. Various facilities also made improvements in their operating costs and efficiencies. Thehigher production volumes. Gross margin as a percent of sales was lower in the second quarter and first quarterhalf of 2011 than the first quartercomparable periods in 2010 due to the impactpartially as a result of the higherincreased metal price pass-through.pass-through in sales.
 
Total SG&A, R&D andother-net expenses for this segment were $18.4$20.7 million in the second quarter 2011 (7% of sales) compared to $18.1 million (8% of sales) in the second quarter 2010. These expenses totaled $39.1 million (7% of sales) in the first quarterhalf of 2011, versus $18.6an increase of $2.3 million from expenses of $36.8 million (9% of sales) in the first quarterhalf of 2010. Legal
A significant portion of the higher expenses is due to the precious metal consignment fee. These fees were $0.3$1.1 million lowerhigher in the second quarter and $1.7 million higher in the first half of 2011 than the respective periods of 2010 mainly due to the increased value of metal on hand. R&D expenses increased throughout 2011 due to higher activity levels. Corporate charges and incentive compensation expense, after being relatively unchanged in the first quarter 2011 than incompared to the first quarter 2010, due to activity associated with the acquisition of Academy Corporation (Academy) and the favorable resolution to pending litigation matters during the first quarter of last year. We also recorded $0.2 million


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of severance costsincreased in the first quarter 2010 and none in the first quarter 2011. Incentive compensation was lower in the firstsecond quarter 2011 than inover the firstsecond quarter 2010. These savings along with other miscellaneous cost savings and changes in non-operating items were partially offset by an increase in the metal consignment fee and higher marketing expenses in the first quarter 2011.
 
Operating profit from Advanced Material Technologies totaledwas $10.7 million in the firstsecond quarter 2011 and $8.5compared to $9.2 million in the second quarter 2010. Operating profit was $21.4 million in the first quarterhalf of 2011, an improvement of $3.7 million over the operating profit of $17.7 million in the first half of 2010. Operating profit was 4% of sales in both the first quarterhalf of 2011 and 2010.
 
Performance Alloys
 
                
         Second Quarter Ended First Half Ended
 First Quarter  July 1,
 July 2,
 July 1,
 July 2,
(Millions) 2011 2010  2011 2010 2011 2010
 
Sales $84.4  $63.4  $96.6  $77.9  $181.1  $141.2 
Operating profit  8.8   3.3   9.5   8.5   18.2   11.8 
 
Performance Alloysmanufactures and sells three main product families:
 
Strip products, the larger of the product families, include thin gauge precision strip and thin diameter rod and wire. These copper and nickel alloys provide a combination of high conductivity, high reliability and formability for use as connectors, contacts, switches, relays and shielding. Major markets for strip products include consumer electronics, telecommunications infrastructure, automotive electronics, appliance and medical;


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Bulk productsare copper and nickel-based alloys manufactured in plate, rod, bar, tube and other customized forms that, depending upon the application, may provide superior strength, corrosion or wear resistance, thermal conductivity or lubricity. While the majority of bulk products contain beryllium, a growing portion of bulk products’ sales is from non-beryllium-containing alloys as a result of product diversification efforts. Applications for bulk products include oil and gas exploration and extraction components, bearings, bushings, welding rods, plastic mold tooling, and undersea telecommunications housing equipment; and,
 
Beryllium hydroxideis produced at our milling operations in Utah from our bertrandite mine and purchased beryl ore. The hydroxide is used primarily as a raw material input for strip and bulk products and, to a lesser extent, by the Beryllium and Composites segment. Sales of hydroxide are also made on a limited basis.
 
Strip and bulk products are manufactured at facilities in Ohio and Pennsylvania and are distributed internationally through a network of company-owned service centers and outside distributors and agents.
 
Sales by Performance Alloys of $96.6 million in the second quarter 2011 were $84.4a 24% improvement over sales of $77.9 million in the second quarter 2010. Sales of $181.1 million in the first quarterhalf of 2011 a $21.0were $39.9 million, or 33%28%, improvement overhigher than sales of $63.4$141.2 million in the first quartersix months of 2010.
Sales increased domestically and internationally, withof both strip and bulk products both growingimproved in the second quarter and first half of 2011 over the levels in the respective periods of 2010.
Sales to the automotive electronics and industrial components and commercial aerospace markets grew at double digit rates. A portiondouble-digit rates in the second quarter and first half of 2011 over the sales growth was duecomparable periods in 2010. Sales to improved pricing.the telecommunications infrastructure market, including undersea applications, also have grown at double-digit rates in the first half of 2011 over the first half of 2010. Sales have increasedto the appliance market were relatively flat in the first half of 2011 versus the comparable quarter in the prior year for five consecutive quarters.first half of 2010.
 
Improved demand for our materials for applications withinSales to the consumer electronics market includingdeclined by a modest amount in the second quarter 2011 over the second quarter 2010 and were approximately 4% higher in the first half of 2011 than the first half of 2010. The growth in the first half of the year was fueled in part by solid demand for our strip materials in smart phones and other hand held electronic devices, contributed to the growth indevices.
Shipments of strip salesproducts were 4% higher in the second quarter 2011 than the second quarter 2010 and 3% higher in the first half of 2011 than the first half of 2010. Shipments of thin diameter rod and wire have been strong during the first half of 2011, while the higher beryllium-containing strip products improved during the second quarter 2011 over the firstsecond quarter 2010. Sales of strip products to the automotive electronics market were also higher in the first quarter 2011 than the first quarter 2010.
The higher bulk product sales in the first quarter 2011 resulted in part from stronger demand from the oil2010 and gas sector within the energy market and for undersea telecommunications applications, primarily in Asia. The demand for bulk products from the industrial components and commercial aerospace market, including heavy equipment and plastic tooling applications, also improved in the first quarter 2011.
 
Strip product volumes shippedShipments of bulk products grew 3%13% in the second quarter 2011 over the second quarter 2010 after growing 19% in the first quarter 2011 over the first quarter 2010. The growth was primarily from thin diameter rod and wire products. Bulk product volumes shipped were 19% highernon-beryllium-containing bulk products have grown at double-digit rates in the first quarterhalf of 2011 thanover the first quarterhalf of 2010.
 
Beryllium hydroxide sales totaled $3.3 million in the second quarter and $4.5 million in the first half of 2011. Sales of beryllium hydroxide totaled $1.2were $4.2 million in the first quarter 2011. There were no saleshalf of hydroxide2010, all of which occurred in the firstsecond quarter 2010.of that year.


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Metal prices wereThe pass-through of higher in the first quarter 2011 than the first quarter 2010 and the increased metal pass-throughprices accounted for an estimated $3.9$5.3 million of the $21.0$18.7 million increasedifference in sales between periods.the second quarter 2011 and the second quarter 2010 and $9.2 million of the $39.9 million difference in sales between the first six months of 2011 and the first six months of 2010.
 
The sales order entry rate strengthenedfor Performance Alloys slowed down in the second quarter 2011 from the very high level in the first quarter 2011 and exceededwas lower than sales by approximately 17% in the second quarter. Part of this slowdown may be due to an inventory correction in the consumer electronics market.
The gross margin on sales from Performance Alloys was $22.2 million (23% of sales) in the second quarter 2011 compared to $19.5 million (25% of sales) in the second quarter 2010. The gross margin was $41.5 million in the first quarterhalf of 2011, by approximately 11%. Order entryan improvement of $6.9 million over the gross margin of $34.6 million generated in the first quarter 2011half of 2010. Gross margin was also approximately 35% higher than it was in the fourth quarter 2010.
Performance Alloys generated a gross margin of $19.4 million, or 23% of sales in the first quarterhalf of 2011 compared to a gross margin of $15.2 million, or 24%and 25% of sales in the first quarterhalf of 2010.
 
The majoritygrowth in the gross margin dollars in the second quarter and first half of 2011 over the respective periods of 2010 was mainly due to the higher sales and production volumes. Pricing changes have also contributed to the margin improvement on a dollar basis was due towhile the additional margin generated by the higher sales volume. The manufacturing facilities continued to operate at high levels of production and therefore they continue to generate operating efficiencies. However, with the increase in order entry, lead times for certain products have extended out. Gross margin in the first quarter 2011 has also benefitted from the improved pricing and a favorable change in product mix includingwas favorable in both the increasesecond quarter and first half of 2011. These margin benefits were partially offset by lower yields and higher scrap rates on nickel-containing


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products in shipmentsthe first half of rod and wire and various bulk products.2011. Improvements were made in the second quarter 2011, but the yield rates remained lower than historical levels. The lower yields negatively impacted costs, but did not affect sales.
 
The previously discussed $1.6LIFO inventory benefit of $1.4 million benefit from a LIFO reserve adjustment flowed throughin the second quarter and $3.0 million for the first half of 2010 were recorded against Performance Alloys’ gross margin in the first quarter 2010. There was nomargin. No similar benefit was recorded in the second quarter and first quarterhalf of 2011. The higher copper prices also negatively impacted margins in the first quarter 2011 due to the lag between when an order is received (and priced with the current copper cost) and when it is ultimately shipped.
 
Total SG&A, R&D andother-net expenses were $10.6$12.7 million (13% of sales) in the firstsecond quarter 2011 and $11.8versus $11.0 million (19%(14% of sales) in the second quarter 2010. For the first half of 2011, these expenses totaled $23.3 million (13% of sales) compared to $22.8 million (16% of sales) in the first quarterhalf of 2010. A reduction
Differences in the incentive compensation expense resulting from differences in the projected earnings relative to the plan targets for each yearforeign currency exchange gains and losses accounted for the majority of the lower expense. Cost control efforts continueddifference in the expense levels in the second quarter and first half of 2011 and the comparable periods in 2010. R&D spending grew throughout the first half of 2011 as well. Incentive compensation was slightly higher in the second quarter 2011 as various reductions in headcount due to retirements were not replaced. Currency exchange losses werethan the second quarter 2010, but was $0.7 million lower in the first quarterhalf of 2011 than it was in the first quarterhalf of 2010 as well.due to differences in actual performance versus the plan targets.
 
Performance Alloys’Alloys generated an operating profit was $8.8of $9.5 million in the second quarter 2011 compared to $8.5 million in the second quarter 2010. Operating profit improved from $11.8 million in the first quarter 2011, an improvementhalf of $5.5 million over the operating profit of $3.32010 to $18.2 million in the first quarter 2010.half of 2011. The $6.4 million improvement was due to the margin benefit from the higher sales volume and improved pricing offset in part by the lower yields on nickel products and the increase in expenses. Operating profit was 10% of sales in the first quarterhalf of 2011 and 5%8% of sales in the first quarterhalf of 2010.
 
Beryllium and Composites
 
                
         Second Quarter Ended First Half Ended
 First Quarter  July 1,
 July 2,
 July 1,
 July 2,
(Millions) 2011 2010  2011 2010 2011 2010
 
Sales $14.0  $13.1  $17.7  $15.7  $31.7  $28.8 
Operating profit  0.1   2.2   1.1   2.1   1.2   4.2 
 
Beryllium and Compositesmanufactures beryllium-based metals and metal matrix composites in rod, sheet, foil and a variety of customized forms at the Elmore, Ohio and Fremont, California facilities. These materials are used in applications that require high stiffnessand/or low density and they tend to be premium-priced due to their unique combination of properties. This segment also manufactures beryllia ceramics produced at the Tucson, Arizona facility. Defense and science is the largest market for Beryllium and Composites, while other markets served include industrial components and commercial aerospace, medical, energy and telecommunications infrastructure. Products are also sold for acoustics and optical scanning applications.
 
Sales by Beryllium and Composites sales totaled $14.0were $17.7 million in the second quarter 2011 versus $15.7 million in the second quarter 2010. Sales of $31.7 million in the first quarterhalf of 2011 an increase of 7% fromwere 10% higher than sales of $13.1$28.8 million in the first quarterhalf of 2010.
 
The majority of the sales growth in the second quarter and first half of the year was largely due to a 49% increase in sales forhigher shipments to the industrial component applications, which included higher shipment ofcomponents market, including non-medical x-ray window materialsapplications, from the Fremont facility. Sales of beryllia ceramics improved 13% in the second quarter 2011 for traditional applications within the defense and science market, while up approximately 40% over the first quarter 2011, overwere still 4% below the second quarter 2010. Sales of beryllia ceramics to the telecommunications infrastructure market improved by minor amounts in the second quarter and first quarter 2010 largely as a resulthalf of increased shipments for medical applications. The growth to these two markets was partially offset by a 10% reduction2011 versus the comparable periods in sales for traditional defense applications due to changes in government spending patterns.2010. Sales to the energy and telecommunications infrastructure marketsmedical market in the first quarterhalf of 2011 were relatively unchanged from the first quarterhalf of 2010.


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The order entry level was lessrate in the second quarter 2011, while higher than sales inthe second quarter 2010 and the first quarter 2011, reflectingwas still below the softnesslevel of sales in the defense and science market.second quarter 2011.
 
Beryllium and Composites generated a gross margin of $3.1$4.4 million or 23%(25% of sales) in the second quarter 2011 and $5.1 million (33% of sales) in the second quarter 2010. Segment gross margin of $7.5 million in the first half of 2011 was $1.9 million lower than the gross margin of $9.4 million in the first half of 2010. Gross margin was 24% of sales in the first quarterhalf of 2011 a declineand 33% of $1.1 million from the gross margin of $4.2 million, or 32% of sales generated in the first quarterhalf of 2010.
 
Margins wereGross margin was reduced approximately $1.1 million in the second quarter 2011 and $2.2 million in the first quarterhalf of 2011 as a result of additional costs and inefficiencies totaling approximately $1.2 million associated with thestart-up of the new beryllium facility. Construction


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facility at the Elmore plant site. Major construction of thisthe facility which is designed to produce pure beryllium metal from beryllium hydroxide, was nearing completion in the first quarter 2011 andhas been completed, but we incurred additional costs for supplies, maintenance and other items as we worked to bring the equipment on line and resolve otherstart-up challenges. The plant is designed to produce pure beryllium metal from beryllium hydroxide and it did produce a small, non-production level quantity of pure beryllium during the second quarter. Once operational, later this year, thisthe facility will reduce the need to purchase pure beryllium metal from outside suppliers.
 
The favorable margin benefitchange in product mix was unfavorable in the second quarter and first half of 2011 from the higher volumerespective periods in the prior year as the products sold in 2011 generated lower contribution margins.
Manufacturing overhead costs were higher in the second quarter and first quarterhalf of 2011 as compared tothan the first quarterrespective periods in 2010, was generally offset by an unfavorable product mix shift (partiallypartially due to the lower traditional defense sales) and higher material input costs. Overhead costs increased in the first quarter 2011 over the first quarter 2010, including ongoing normal support costs for the new facility. The
Lower manufacturing yields on welded products also negatively impacted gross margin in the second quarter 2010. However, process improvements were implemented and yields improved in the second quarter 2010 over the first quarter 2010 was unfavorably affected by higher manufacturing yield losses on welded products. Yields on these products improved in subsequent quarters of last year.2010.
 
SG&A, R&D andother-net expenses for Beryllium and Composites were $3.1totaled $3.3 million or 22% of sales, in the firstsecond quarter 2011 compared to $2.1$3.1 million or 16% of sales, in the second quarter 2010. For the first quarterhalf of the year, expenses totaled $6.3 million (20% of sales) in 2011 and $5.1 million (18% of sales) in 2010.
 
R&D costs increasedexpenses were higher in the second quarter and first half of 2011 than the corresponding periods of 2010 due to increased activity. Corporate charges were also higher while incentive compensation expense was lower in the second quarter 2011 over theand first quarter 2010 as a resulthalf of increased activities and project work. Selling and marketing expenses also grew as a result of higher manpower, services and other costs.2011. Differences in other income and expense and other non-operating items also contributed to the higher expense level in the first quarterhalf of 2011.
 
Operating profit for Beryllium and Composites was $0.1$1.1 million in the firstsecond quarter 2011, versus $2.2a decline of $1.0 million from the $2.1 million operating profit earned in the second quarter 2010. For the first half of the year, operating profit was $1.2 million in 2011 and $4.2 million in 2010. Operating profit was 4% of sales in the first half of 2011 and 15% of sales in the first half of 2010. Operating profit was lower in the second quarter 2010.and first half of 2011 than the corresponding periods in 2010 as the margin benefits from the higher sales volumes were more than offset by the plantstart-up costs, the unfavorable change in product mix impact on margins, higher expenses and other factors.
 
Technical Materials
 
                
         Second Quarter Ended First Half Ended
 First Quarter  July 1,
 July 2,
 July 1,
 July 2,
(Millions) 2011 2010  2011 2010 2011 2010
 
Sales $19.7  $15.5  $23.0  $18.4  $42.6  $33.9 
Operating profit  2.2   1.0   2.4   2.0   4.5   3.1 
 
Technical Materialsmanufactures clad inlay and overlay metals, precious and base metal electroplated systems, electron beam welded systems, contour profiled systems and solder-coated metal systems. These specialty strip metal products provide a variety of thermal, electrical or mechanical properties from a surface area or particular section of the material. Our cladding and plating capabilities allow for a precious metal or brazing alloy to be applied to a base metal only where it is needed, reducing the material cost to the customer as well as providing design flexibility. Major applications for these products include connectors, contacts and semiconductors while the largest markets are automotive electronics and consumer electronics. The energy and medical markets are smaller but offer further growth opportunities. Technical Materials’ products are manufactured at the Lincoln, Rhode Island facility.
 
Sales from Technical Materials were $19.7of $23.0 million in the firstsecond quarter 2011 an increase of $4.2 million, or 27%,were a 25% improvement over sales of $15.5$18.4 million in the firstsecond quarter 2010. The majorityFor the first half of the increase was dueyear, sales improved $8.7 million, or 26%, from $33.9 million in 2010 to improved sales$42.6 million in 2011. Sales have grown over the comparable quarter in the prior year for seven consecutive quarters.
Sales to the automotive electronics market.market grew approximately 36% in the second quarter 2011 and 45% in the first half of 2011 over the comparable periods in 2010 and accounted for the majority of the improvement in Technical Materials’ sales. Sales to the consumer electronics market showed modest improvement, largely due to increasedalso grew in the second quarter 2011 over the second quarter 2010, although sales offor disk drive arms. Salesarm applications, a large application for emerging applicationsthis segment, declined.


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Energy market sales softened slightly in the energysecond quarter 2011, but sales to this emerging market while still relatively small, contributed to the sales growthwere higher in the first quarterhalf of 2011 as well.than the first half of 2010.
 
The order entry rate was approximately 9% higher than salesslowed down in the second quarter 2011 from the high level experienced in the first quarter 2011. The order rate strengthened in the latterA portion of the quarter.slow down may be due to seasonal factors in the marketplace. For the first half of the year, the order entry rate was 2% less than sales.


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Gross margin on Technical Materials generated a grossMaterials’ sales was $4.9 million, or 21% of sales, in the second quarter 2011 compared to $4.3 million, or 23% of sales, in the second quarter 2010. Gross margin of $4.4was $9.3 million in the first quarterhalf of 2011, a $1.4an improvement of $2.0 million improvement over the $3.0gross margin of $7.3 million of margin generated in the first quarterhalf of 2010. Gross margin also improved towas 22% of sales in the first quarterhalf of 2011 from 20% of sales in the first quarterand 2010.
 
The majority of the growth in the gross margin in the second quarter and first quarterhalf of 2011 over the first quarter 2010 was due to the benefits of the increasedhigher sales volume. Labor and other direct manufacturing costs were higherThe change in product mix was slightly unfavorable in the second quarter 2011 but was favorable in the first quarter 2011, but the increase was proportional to the increase in sales.half of 2011. Manufacturing overhead costs were essentially unchanged.increased $0.2 million in the second quarter and first half of 2011 over the respective periods in 2010.
 
Total SG&A, R&D andother-net expenses were $2.2$2.5 million or 11% of sales, in the firstsecond quarter 2011 and $2.0$2.2 million or 13% of sales, in the second quarter 2010. For the first quarterhalf of the year, these expenses totaled $4.8 million in 2011 and $4.2 million in 2010. Selling and marketing expenses, were higher, mainly due toincluding commissions and travel, were higher as these expenses which tend to vary with the level of sales. Metal consignment feesFringe benefit costs were higher in the first quarter 2011 than the first quarter 2010 as a result of the increased metal prices. Incentive compensation expense was also higher in the first quarterhalf of 2011 than in the first half of 2010. This segment’s portion of the precious metal consignment fee was higher in the first half of 2011 than the first half of 2010 due to the improved projected annual profitability relative to the plan target.increase in metal prices.
 
Technical Materials’Materials generated an operating profit improved from $1.0of $2.4 million in the second quarter 2011 compared to $2.0 million in the second quarter 2010. Operating profit of $4.5 million in the first quarter 2010 to $2.2half of 2011 was $1.4 million higher than the operating profit of $3.1 million in the first quarter 2011.half of 2010. Operating profit was 11% of sales in the first quarterhalf of 2011 and 7%9% of sales in the first half of 2010. Operating profit has improved over the corresponding quarter 2010.in the prior year for six consecutive quarters.
 
Legal
 
One of our subsidiaries, Materion Brush Inc. (formerly known as Brush Wellman Inc.), ishas been a defendant from time to time in proceedings in various state and federal courts brought by plaintiffs alleging that they have contracted chronic beryllium disease or other lung conditions as a result of exposure to beryllium. Plaintiffs in beryllium cases seek recovery under negligence and various other legal theories and seek compensatory and punitive damages, in many cases of an unspecified sum. Spouses, if any, claim loss of consortium.
 
The following table summarizes the associated activity with beryllium cases.
 
                
 Quarter Ended
 Year Ended
  Quarter Ended
 Quarter Ended
 Apr. 1, 2011 Dec. 31, 2010  July 1, 2011 Apr. 1, 2011
Total cases pending  1   2   0   1 
Total plaintiffs  3   6   0   3 
Number of claims (plaintiffs) filed during period ended  0(0)  1(1)  0(0)  0(0)
Number of claims (plaintiffs) settled during period ended  0(0)  2(2)  1(3)  0(0)
Aggregate cost of settlements during period ended (dollars in thousands) $43  $20  $0  $43 
Number of claims (plaintiffs) otherwise dismissed  1(3)  1(1)  0(0)  1(3)
 
Although the parties agreed to settle and dismiss the one case shown as pending as of April 1, 2011 for $43,000 during the first quarter 2011, the court did not approve the settlement and dismiss the case until early in the second quarter 2011. The other case that was pending as of December 31, 2010 was dismissed with no settlement payment during the first quarter 2011.
 
AdditionalShould new beryllium claims may arise. Management believes thatarise, we have substantial defenses in these cases and intends towould contest the suits vigorously. Employee cases, in which plaintiffs have a high burden of proof, have historically involved relatively small losses to us. Third-party plaintiffs (typically employees of customers or contractors) face a lower burden of proof than do employees or former employees, but these cases are generally covered by varying levels of insurance.


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Although it is not possible to predict the outcome of any litigation, that may be pending against our subsidiaries and us, we provide for costs related to these matters when a loss is probable and the amount is reasonably estimable. Litigation is subject to many uncertainties, and it is possible that some of these actions could be decided unfavorably in amounts exceeding our reserves. An unfavorable outcome or settlement of a beryllium case or additional adverse media coverage could encourage the commencement of additional similar litigation. We are unable to estimate our potential exposure to unasserted claims.


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Based upon currently known facts and assuming collectibility of insurance, we do not believe that resolution of future beryllium proceedings will have a material adverse effect on our financial condition or cash flow. However, our results of operations could be materially affected by unfavorable results in one or more of these cases.a future case.
 
Regulatory Matters.  Standards for exposure to beryllium are under review by the United States Occupational Safety and Health Administration (OSHA) and by other governmental and private standard-setting organizations. One result of these reviews will likely be more stringent worker safety standards. Some organizations, such as the California Occupational Health and Safety Administration and the American Conference of Governmental Industrial Hygienists, have adopted standards that are more stringent than the current standards of OSHA. The development, proposal or adoption of more stringent standards may affect the buying decisions by the users of beryllium-containing products. If the standards are made more stringentand/or our customers or other downstream users decide to reduce their use of beryllium-containing products, our operating results, of operations, liquidity and financial condition could be materially adversely affected. The impact of this potential adverse effect would depend on the nature and extent of the changes to the standards, the cost and ability to meet the new standards, the extent of any reduction in customer use and other factors. The magnitude of this potential adverse effect cannot be estimated.
 
Financial Position
 
Net cash used in operationsoperating activitieswas $7.1 million in the first half of 2011 as net income and the effects of depreciation were more than offset by a net increase in working capital items, primarily accounts receivable and inventory. However, cash flow improved in the second quarter 2011 over the first quarter 2011 as we generated $13.7 million of cash from operations in the second quarter 2011 while having used cash in operations of $20.8 million in the first quarter 2011 as the net unfavorable change in working capital, primarily increases to accounts receivable and inventory and a decrease to other liabilities and accrued items, more than offset net income and the benefits of depreciation and amortization.2011.
 
Cashtotaled $12.0balances were $9.5 million as of the end of the firstsecond quarter 2011, a decrease of $4.1$6.6 million from the year-end 2010 balance of $16.1 million.2010.
 
Accounts receivableof $153.4totaled $149.4 million as ofat the end of the firstsecond quarter 2011, were $14.0a $10.0 million, or 10%7%, increase over the balance as of December 31, 2010. The growth in receivables was largely due to sales in the second quarter 2011 being approximately 19% higher than the year-end 2010 balance of $139.4 million. Approximately half of this growth was due to the higher sales volume in the first quarter 2011 than the fourth quarter 2010. The remainderimpact of the growthhigher sales volume on the receivable balance was due to a slight slow downpartially offset by an improvement in the average collection period. The days sales outstanding, (DSO), a measure of how quickly receivables are collected, to approximately 37 days. This DSO level, however, is still withinwas 32 days as of the normal range for our operations.end of the second quarter 2011, an improvement of three days from year-end 2010.
 
We continue to aggressively monitor and manage our credit exposures and the collectability of our receivables. TheOur bad debt experience remained low as the bad debt expense in the first quarterhalf of 2011 was only $0.1 million.
 
Other receivablesof $3.0totaling $2.7 million at the end of the firstsecond quarter 2011 and $4.0 million at the end of 2010 primarily represented the amounts dueoutstanding for billingsreimbursement of equipment purchased under a government contract to construct the beryllium production facility.contract. The balances at the end of both periods also included minor amounts due for other non-trade items.
 
Inventoriestotaled $176.4were $182.4 million as of AprilJuly 1, 2011 an increase of $21.9 million, or 14%, from thecompared to $154.5 million balance atas of December 31, 2010. While inventories grew 18% in the first half of 2011, the inventory turnover ratio, a measure of how quickly inventory is sold on average, improved during this same time period and inventories have not been restocked at the same rate as the increase in sales.
 
The majority of the increase in inventories wasinventory is in Performance Alloys largely in orderresponse to support the growinghigher level of demand. Performance Alloys’ pounds in inventory increased by 13%10% during the quarter.first half of 2011. The high level of demand on the factories has also led to longer lead times on certain products, which in turn contributed to the increase in inventory levels.


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Inventories within Advanced Material Technologies grew approximately 11% in the first half of 2011. The majority of this segment’s metal requirements are maintained through off-balance sheet financing arrangements and the 11% growth is only reflective of the change in the value of owned inventories.
 
Inventories within Beryllium and Composites also increased 13% in the first half of 2011 partially due to the timingongoingstart-up of shipmentsthe new beryllium facility and higher production costs.
Inventories within Advanced Material Technologies increased by an immaterial amount during the quarter as the majority of this segment’s production requirements are maintainedrelated impact on off-balance sheet consignment arrangements.material flow.
 
Technical Materials reduced theirMaterials’ inventories by approximately 10%also showed minor increases in order to support the higher business levels. Their inventory turns improved during the first quarter 2011 despite an increase in sales volumes. Their inventory turns, a measurehalf of how efficiently inventory is utilized, improved accordingly.2011.


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The costs of various raw materials increased in the first quarter 2011. However, weWe use the LIFO method for valuing a large portion of our domestic inventories. By so doing, the most recent cost of various raw materials, including gold, copper and copper,nickel, is generally charged to cost of sales in the current period. The older, and often times lower, costs are used to value the inventory on hand under the LIFO method.hand. Therefore, current changes in the cost of raw materials subject to the LIFO valuation method have only a minimal impact on changes in the inventory carrying value.
 
Capital expendituresfor the first quarterhalf of 2011 and 2010 are summarized as follows:
 
                
 First Quarter  First Half 
(Millions) 2011 2010  2011 2010 
   
Capital expenditures $3.9  $13.3  $11.1  $24.8 
Mine development  0.1   2.5   0.2   7.4 
          
Subtotal  4.0   15.8   11.3   32.2 
Reimbursement for spending under government contract  1.1   5.4   2.6   14.9 
          
Net spending $2.9  $10.4  $8.7  $17.3 
          
 
We have a Title III contract with the U.S. Department of Defense (DoD) for the design and development of a new facility for the production of primary beryllium. As noted, the facility was nearing completion in the first quarterhalf of 2011. The total cost of the project is estimated to be $95.0 million, with the DoD providing approximately 75% of the funding. The final cost of the project and the DoD’s share will be determined based upon the satisfactory completion of the final construction items, resolution of anystart-up issues and other factors. SpendingCapital spending on this project totaled $1.6 million in the first half of 2011 and was included within the $3.9$11.1 million of expenditures in the above table totaled $0.4 million in the first quarter 2011.table. The spending and reimbursement received from the government of $1.1 million exceeded the spending in the first quarter 2011differed due to athe normal lag between when the spending occurs and the government issues the reimbursement. Reimbursements from the DoD are recorded as unearned income and included in other long-term liabilities on the Consolidated Balance Sheets.
 
Capital expenditures in the first half of 2011 included $1.5 million for the purchase of a building at the Elmore facility that was previously held under an operating lease.
The remainder of the capital spending was on isolated pieces of new equipment, upgrades to existing equipment and various infrastructure projects. Advanced Material Technologies spent $1.4 million inprojects across the organization. Major projects undertaken during the first quarterhalf of 2011 and included spending on aninclude a new dross reclamation system in Elmore, expansion of the refine and shield kit cleaning operations. Capital spending within Performance Alloys totaled $1.2 million. Capital spendingoperations in Buffalo, expansion of the first quarter 2011 also included various information technology projects.
Capital spending was belowSingapore facility and upgrades to the level of depreciationelectron beam weld equipment in the first quarter 2011.Lincoln.
 
Intangible assetswere $35.2$34.2 million as of April 1, 2011, athe end of the second quarter and $36.8 million at year end 2010. The decline of $1.6 million from the December 31, 2010 balancewas due to the current period amortization. No intangible assets were acquired during the first quarteramortization net of minor additions of deferred financing costs associated with new debt agreements signed in 2011.
 
Other liabilities and accrued itemswere $45.6totaled $26.7 million at the end of the firstsecond quarter 2011 a decline of $14.3compared to $24.9 million from the $59.9 million balance as ofat year-end 2010. The major cause for the decline was the payment of the 2010 annual incentive compensation to employees during the first quarter 2011. The balances of various liabilities also changedThis change is due to business levels, seasonal factors oran increase in the fair value of derivative financial instruments, higher fringe benefit accruals and other causes.items.
 
Unearned revenue,which is a liability representing products invoiced to customers but not shipped, was $3.0$2.8 million at the endas of the first quarterJuly 1, 2011 versusand $2.4 million as of December 31, 2010. Revenue and the associated margin will be recognized for these transactions when the goods ship, title passes and all other revenue recognition criteria are met. Invoicing in advance of the shipment, which is only done in certain circumstances, allows us to collect cash sooner than we would otherwise.


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Other long-term liabilitieswere $17.9$18.1 million as of July 1, 2011, a slight increase from the end$17.9 million balance as of year-end 2010. There were no material changes to the individual components of other long-term liabilities during the first quarter 2011, unchanged from the year-end 2010 balance. Declines in the outstanding capital lease balance due to payments and the legal reserve due to resolutionhalf of two cases were offset by increases in other miscellaneous liabilities.2011.
 
Unearned incomewas $58.3$59.7 million at the end of the firstsecond quarter 2011 andcompared to $57.2 million at year-end 2010. This balance represents reimbursements from the government for equipment purchases for the new beryllium


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facility made under the Title III program. Once the equipment is placed in service later in 2011, thisThis liability will be reduced and credited to income ratably with the depreciation expense on the equipment.
 
Theretirement and post-employment benefitbalance was $82.0of $81.6 million at the end of the firstsecond quarter 2011 a decline of $0.5was $0.9 million fromlower than the $82.5 million balance at December 31, 2010. This balance represents the liability under our domestic defined benefit pension plan, the retiree medical plan and other retirement plans and post-employment obligations.
 
The liability for the domestic pension plan declineddecreased a net $0.7$1.3 million as a result of the contributions to the plan of $1.8$3.6 million and an adjustment to other comprehensive income, a component of shareholders’ equity, of $0.9$1.7 million offset in part by a current quarterthe expense in the first half of $2.02011 of $4.0 million.
 
The liability for the other retirement plans changed by minor amounts due to differences between the payments made and the quarterly expense recorded during the first half of 2011 and other factors.
 
Debttotaled $104.7$95.0 million as of the end of the second quarter 2011, an increase of $8.9 million from the total debt of $86.1 million at the end of 2010. After increasing $18.6 million in the first quarter 2011, compared to $86.1 millionlargely as a result of year-end 2010. The additional borrowings were used to fundfinancing capital expenditures, the increasegrowth in working capitalaccounts receivable and inventory and the capital expenditures duringpayment of 2010 incentive compensation to employees, debt declined $9.7 million in the quarter.second quarter 2011 on the strength of the improved cash flow from operations.
 
Outstanding short-termShort-term debt, which included domestic and foreign currency denominated loans, was $56.4$39.3 million as of the end of the firstsecond quarter 2011. Long-term debt totaled $48.3was $55.7 million as of the end of the firstsecond quarter 2011, none of which was currently payable.2011. We were in compliance with all of our debt covenants as of the end of the firstsecond quarter 2011.
In the second quarter 2011, we entered into a new $8.0 million debt agreement with the Toledo Port Authority and the Dayton Port Authority to fund capital expenditures at our Ohio facilities. Initially, $1.5 million of the proceeds was used to purchase an existing building at the Elmore plant site that previously was being held under an operating lease. The balance of the proceeds is being held in escrow and will be drawn down as the applicable capital expenditures are incurred. The agreement calls for monthly installment payments and a $1.1 million balloon payment upon maturity in ten years.
 
Shareholders’ equityof $399.2was $415.5 million as ofat the end of the firstsecond quarter 2011, was an increase of $14.9$31.1 million from the balance of $384.4 million as of year-end 2010. The increase was2010 primarily due to the comprehensive income of $13.5$28.5 million (see Note E to the Consolidated Financial Statements). Equity was also affected by stockstock-based compensation expense, the exercise of stock options and other factors.
 
Prior Year Financial Position
 
Net cash used in operationsoperating activities was $15.8$20.7 million in the first quarterhalf of 2010 as net income and the effects of depreciation were more than offset by a net increase in working capital items, primarily accounts receivablereceivables and inventory, more than offset the net income and the benefits of depreciation and amortization. Accounts receivable grew $29.4inventory. Receivables increased $61.3 million, or 35%73%, during the first half of 2010 as a result of the higher sales volume and a slowdown in the firstaverage collection period. Inventories were $10.2 million, or 8%, higher at the end of the second quarter 2010 than year-end 2009 due to the higher sales volumes offset in part by an improvement in the collection period. Inventories increased $10.4 million, or 8%, in the first quarter 2010, in order to support the higher business levels. Inventorylevels of business. The inventory turnover ratio improved in the first quarter 2010 over the year-end 2009 level. Inventories within each of the four reportable segments grew during the first quarterhalf of 2010. The acquisition of Academy Corporation contributed to the growth in receivables and inventory in the first quarter 2010 over the year-end 2009 levels.
 
Other liabilities and accrued items increased $2.0grew $1.9 million in the first quarterhalf of 2010 due to the current yearperiod incentive compensation expense, the acquisitionchange in the fair value of Academyoutstanding derivatives and other factors. The retirement and post-employment benefit balance declined $2.3obligation of $78.6 million from the balance at December 31, 2009, largely as a result of the end of the second quarter 2010 was $3.7 million lower than the year-end 2009 balance due to contributions made to the domestic defined benefit pension plan of $2.9$4.5 million offset in part bynetted against other factors.


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Capital expenditures, net of reimbursements from the government for purchases made for the beryllium facility in accordance with the Title III contract, totaled $10.4$17.3 million. Spending included $2.5$7.4 million on mine development at our Utah site.
 
We purchased the outstanding capital stock of Academy Corporation for $22.7$21.0 million in January 2010. Immediately after the purchase, we transferred ownership of Academy’s precious metal inventory to a financial institution for its fair value and consigned it back under our existing consignment lines.
 
OutstandingTotal debt totaled $108.8stood at $120.5 million at the end of the firstsecond quarter 2010, an increase of $44.3$56.0 million from the balance as of year-end 2009. The increase in borrowings along with a portion of the excess cashdebt was used to fund the acquisition of Academy Corporation, capital expenditures and the cash usedincrease in operations.working capital. Cash balances totaled $11.1on hand of $16.1 million at the end of the firstsecond quarter 2010 a decline of $1.1was $3.8 million sincehigher than the year-end 2009.2009 balance.


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Off-balanceOff Balance Sheet Arrangements and Contractual Obligations
 
We maintain the majority of our precious metals that we use in production on a consignment basis in order to reduce our exposure to metal price movements and to reduce our working capital investment. We also maintain a portion of our copper requirements on consignment. The balance outstanding under these off-balance sheet consignment arrangements totaled $270.5$310.9 million at the end of the firstsecond quarter 2011 compared to $211.8 million outstanding as of year-end 2010. The increase in the outstanding balance was due to higher metal prices, additional metal held in the refine system (which has long processing times) and other factors.
 
We negotiated an increase to the available capacity under the existing off-balance sheet consignment arrangements during the first quarterhalf of 2011. The available and unused capacity under the metal financing lines totaled approximately $69.5$29.1 million as of AprilJuly 1, 2011.
 
We were in compliance with the covenants contained in our consignment agreements as of AprilJuly 1, 2011.
 
While our borrowings under existing lines of credit have increased during the first quarter 2011, we have not entered into any new loan agreements since year-end 2010. For additional information on our contractual obligations, please see page 41 of our Annual Report onForm 10-K for the year ended December 31, 2010.
 
Liquidity
 
We believe funds from operations plus the available borrowing capacity and the current cash balance are adequate to support operating requirements, capital expenditures, projected pension plan contributions, strategic acquisitions and environmental remediation projects.
 
The totaldebt-to-debt-plus-equity ratio, a measure of balance sheet leverage, was 21% as of the end of the first quarter 2011, an increase from 18% as of December 31, 2010. The increase in this ratio was largely due to the additional borrowings used to finance the $20.8 million of cash used in operations in the first quarter 2011. It is not unusual for us to consume cash in the first quarter of a given year. In each of the last eight years, we consumed cash in the first quarter and then generated cash from operations over the balance of the year.
The available and unused borrowing capacity under the existing lines of credit, which is subject to limitations set forth in the debt covenants, was $152.9$154.7 million as of the end of the second quarter 2011.
In July 2011, we negotiated a new five-year $325.0 million revolving credit agreement to replace the former $240.0 million revolving credit agreement that was scheduled to mature in the fourth quarter 2012 by amending and restating the agreement governing the former facility. In addition to the higher borrowing capacity, various provisions relating to allowable unsecured debt, acquisitions and other items were revised in the new agreement to provide increased flexibility. The key financial covenants in the new agreement, including a leverage ratio and fixed charge coverage ratio, are similar to the former agreement.
The outstanding cash balance was $9.5 million at the end of the second quarter 2011.
Thedebt-to-debt-plus-equity ratio, a measure of balance sheet leverage, was 19% at the end of the second quarter 2011 compared to 21% at the end of the first quarter 2011.2011 and 18% at year-end 2010. The movements in debt in the first half of 2011 were partially due to changes in working capital levels. Our normal pattern in recent years is to consume cash in the first quarter and then generate cash over the balance of the year.
 
While the capacity under the precious metal consignment lines was increased during the first quarterhalf of 2011, should metal requirements increase in future periods because of higher volumesand/or prices, we may use the available capacity under the existing credit lines to purchase rather than consign metaland/or require customers to supply more of their own metal.


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Critical Accounting Policies
 
For additional information regarding critical accounting policies, please refer to pages 43 to 46 of our Annual Report onForm 10-K for the year ended December 31, 2010. There have been no material changes in our critical accounting policies since the inclusion of this discussion in our Annual Report onForm 10-K.
 
Market Risk Disclosures
 
For information regarding market risks, please refer to pages 47 to 48 of our Annual Report onForm 10-K for the year ended December 31, 2010. There have been no material changes in our market risks since the inclusion of this discussion in our Annual Report onForm 10-K.
 
Outlook
 
OrderThe order entry exceededrate, while lower than the record sales level, was still solid in the second quarter 2011 and was higher than the first quarter 2011 and2011. However, the order entry rate remained at high levelsslowed down in the latter part of the quarter and into the early portion of the second quarter 2011. Demand from a numberthird quarter. This slow down may be due in part to an inventory correction in the consumer electronics market. Seasonal factors may also have affected the order entry rate as portions of certain markets often slow down in the summer. The overall backlog remains healthy and we are well positioned in the majority of our key markets continuesfor long-term growth. Even though shipments to be solid, includingour largest market, consumer electronics, industrial components and commercial aerospace, automotive electronics and energy. Shipments to the medical market have improved from the lower levels in the fourth quarter 2010 while portions of our traditional defense business remain soft.


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Our marginswere relatively flat in the second quarter 2011, will be affected byour total sales grew, demonstrating the ongoingbenefits of our product and market diversification efforts over recent years.
The negative margin impact from thestart-up of the new beryllium facility should lessen over the balance of 2011, as we continue our effortsbelieve the facility should be operational prior to bring this significant operation on line. Margins shouldyear end. Costs associated with the company name change will continue to benefit from the high level of production and the related efficiencies. Steps are being taken to manage the extended lead times caused by the high level of demand on certain operations. Profitability will also be affected in the second quarter byhalf of 2011, but these marketing expenses will be lower than the costs incurred on this program during the first half of the year. We are also undertaking a number of initiatives that are designed to improve profitability in the long term, but will add to our cost structure during 2011. Cost control and cost reduction efforts will be implemented where possible to help offset the cost of various initiatives, includingpressures from the corporate rebranding effort (although not to the same level as it was in the first quarter 2011).
We remain cautious over the current high cost of gold, silver, copperhigher pension expense, metal consignment fees and other key raw materials and the impact these prices may have on our business levels, related operating margins and financing structure.items.
 
Forward-Looking Statements
 
Portions of the narrative set forth in this document that are not statements of historical or current facts are forward-looking statements, in particular the outlook provided above.statements. Our actual future performance may materially differ from that contemplated by the forward-looking statements as a result of a variety of factors. These factors include, in addition to those mentioned elsewhere herein:
 
 • The global economy;
 
 • The condition of the markets which we serve, whether defined geographically or by segment, with the major market segments being:being consumer electronics, defense and science, industrial components and commercial aerospace, automotive electronics, telecommunications infrastructure, appliance, medical, energy and services.services;
 
 • Changes in product mix and the financial condition of customers;
 
 • Actual sales, operating rates and margins for 2011;
 
 • Our success in developing and introducing new products and new productramp-up rates;
 
 • Our success in passing through the costs of raw materials to customers or otherwise mitigating fluctuating prices for those materials, including the impact of fluctuating prices on inventory values;
 
 • Our success in integrating newly acquired businesses, including the acquisitions of Barr Associates, Inc. and Academy Corporation;businesses;
 
 • The impact of the results of Barr Associates, Inc. and Academy Corporationacquisitions on our ability to achieve fully the strategic and financial objectives related to these acquisitions;
 
 • Our success in implementing our strategic plans and the timely and successful completion andstart-up of any capital projects, including the new primary beryllium facility being constructed in Elmore, Ohio;


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 • The availability of adequate lines of credit and the associated interest rates;
 
 • Other financial factors, including the cost and availability of raw materials (both base and precious metals), metal financing fees, tax rates, exchange rates, pension costs and required cash contributions and other employee benefit costs, energy costs, regulatory compliance costs, the cost and availability of insurance and the impact of the Company’s stock price on the cost of incentive compensation plans;
 
 • The uncertainties related to the impact of war, terrorist activities and acts of God, including the recent earthquake and tsunami in Japan;
 
 • Changes in government regulatory requirements and the enactment of new legislation that impacts our obligations and operations;
 
 • The conclusion of pending litigation matters in accordance with our expectation that there will be no material adverse effects;
 
 • The amount and timing of repurchases of our Common Stock, if, any;


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 • The timing and ability to achieve further efficiencies and synergies resulting from our name change and business unitproduct line alignment under the Materion name and Materion brand; and,
 
 • The risk factors set forth in Part 1, Item 1A of our Annual Report onForm 10-K for the year ended December 31, 2010.
 
Item 3.  Quantitative and Qualitative Disclosures about Market Risk
 
For information about our market risks, please refer to our Annual Report onForm 10-K for the periodyear ended December 31, 2010.
 
Item 4.  Controls and Procedures
 
We carried out an evaluation under the supervision and with participation of management, including the Chief Executive Officer and Chief Financial Officer, of the effectiveness of the design and operation of our disclosure controls and procedures as of AprilJuly 1, 2011 pursuant toRule 13a-15(b) under the Securities Exchange Act of 1934, as amended. Based upon that evaluation, our management, including the Chief Executive Officer and Chief Financial Officer, concluded that our disclosure controls and procedures were effective as of the evaluation date.
 
There have been no changes in our internal control over financial reporting identified in connection with the evaluation required byRule 13a-15 under the Securities Exchange Act of 1934, as amended, that occurred during the quarter ended AprilJuly 1, 2011 that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.


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PART II OTHER INFORMATION
 
Item 1.  Legal Proceedings
 
Our subsidiaries and our holding company are subject, from time to time, to a variety of civil and administrative proceedings arising out of our normal operations, including, without limitation, product liability claims, health, safety and environmental claims and employment-related actions. Among such proceedings are the cases described below.
 
Beryllium Claims
 
As of AprilJuly 1, 2011, our subsidiary, Materion Brush Inc., was not a defendant in one proceeding in state courtany proceedings brought by plaintiffs alleging that they havehad contracted, or havehad been placed at risk of contracting, beryllium sensitization or chronic beryllium disease or other lung conditions as a result of exposure to beryllium. Plaintiffs in beryllium cases seeksought recovery under negligence and various other legal theories and seeksought compensatory and punitive damages, in many cases of an unspecified sum. Spouses of some plaintiffs claimclaimed loss of consortium.
 
During the firstsecond quarter of 2011, the number of beryllium cases decreased from two cases (involving six plaintiffs) as of December 31, 2010 to one case (involving three plaintiffs) to no pending beryllium cases as of AprilJuly 1, 2011. One case (involving one plaintiff) was voluntarily dismissed by the plaintiff. InAs previously reported, one case (involving fivethree plaintiffs), two spouses dismissed their consortium claims, and settled during the three remaining plaintiffs have settled their case,first quarter, but the case had not been dismissed by the court at the end of the quarter.court. That case has now been dismissed. No cases were filed during the quarter. The Company has no pending beryllium cases.
 
The Company has some insurance coverage, subject to an annual deductible.
 
Item 4.  Reserved
Item 5.  Other Information
Mine Safety and Health Administration Data
 
Materion Natural Resources Inc. (formerly known as Brush Resources Inc.), a wholly owned subsidiary, operates a beryllium mining complex in the State of Utah which is regulated by both the U.S. Mine Safety and Health Administration (“MSHA”) and state regulatory agencies. We endeavor to conduct our mining and other operations in compliance with all applicable federal, state and local laws and regulations. We present information below regarding certain mining safety and health citations which MSHA has levied with respect to our mining operations.
 
Materion Natural Resources Inc. did not receive any written notice of a pattern of violations under Section 104(e) of the Mine Act, nor the potential to have such a pattern, and they experienced no mining-related fatalities during the current quarter ended AprilJuly 1, 2011.
 
For reporting purposes of The Dodd-Frank Wall Street Reform and Consumer Protection Act of 2010, we include the following table that sets forth the total number of specific citations and orders and the total dollar value of the proposed civil penalty assessments that were issued by MSHA during the current quarter ended AprilJuly 1, 2011, pursuant to the Mine Act, for Materion Natural Resources Inc.:
 
Additional information follows about MSHA references used in the table.
 
 • Section 104(a) Citations: The total number of violations received from MSHA under section 104(a) that are significant and substantial citations which are for alleged violations of a mining safety standard or regulation where there exits a reasonable likelihood that the hazard could result in an injury or illness of a reasonably serious nature.
 
 • Section 104(b) Orders: The total number of orders issued by MSHA under section 104(b) of the Mine Act, which represents a failure to abate a citation under section 104(a) within the period of time prescribed by MSHA. This results in an order of immediate withdrawal from the area of the mine affected by the condition until MSHA determines that the violation has been abated.


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 • Section 104(d) Citations and Orders: The total number of citations and orders issued by MSHA under section 104(d) of the Mine Act for unwarrantable failure to comply with mandatory health or safety standards.


28


 • Section 110(b)(2) Violations: The total number of flagrant violations issued by MSHA under section 110(b)(2) of the Mine Act.
 
 • Section 107(a) Orders: The total number of orders issued by MSHA under section 107(a) of the Mine Act for situations in which MSHA determined an imminent danger existed.
 
Mine Act
Dollar Value
Section 104(a)
Mine Act
(In thousands)
Significant &
Mine Act
Section 104(d)
Mine Act
Mine Act
Proposed
Substantial
Secton 104(b)
Citations &
Section 110(b)(2)
Section 107(a)
MSHA
Mine ID#CitationsOrdersOrdersViolationsOrdersAssessments
4200706$
                           
  Mine Act
         Dollar Value
  Section 104(a)
   Mine Act
     (In thousands)
  Significant &
 Mine Act
 Section 104(d)
 Mine Act
 Mine Act
 Proposed
  Substantial
 Secton 104(b)
 Citations &
 Section 110(b)(2)
 Section 107(a)
 MSHA
Mine ID# Citations Orders Orders Violations Orders Assessments
 
 
 4200706         2        $ 
 
Pending Legal Actions. The Federal Mine Safety and Health Review Commission is an independent adjudicative agency that provides administrative trial and appellate review of legal disputes arising under the Mine Act. These cases may involve, among other questions, challenges by operators to citations, orders and penalties they have received from MSHA, or complaints of discrimination by miners under Section 105 of the Mine Act. For the quarter ended AprilJuly 1, 2011, no legal actions are pending.
 
Item 6.  Exhibits
 
     
 3.1 Amendment to Amended and Restated Articles of Incorporation (filed as Exhibit 3(a) to the Company’sForm 8-K (FileNo. 1-15885) on March 8, 2011), incorporated herein by reference.
 4.1 Amendment No. 1 to the Third Amended and Restated Precious Metals Agreement dated March 31, 2011, between Materion Corporation and other borrowers and The Bank of Nova Scotia (filed as Exhibit 10.1 to the Company’sForm 8-K (FileNo. 1-15885) on April 6, 2011), incorporated herein by reference.
 10.1 Amendment No. 5 to the Consignment Agreement dated March 7, 2011 between Brush Engineered Materials Inc. and Canadian Imperial Bank of Commerce and CIBC World Markets Inc.
 11  Statement regarding computation of per share earnings.
 31.1 Certification of Chief Executive Officer required byRule 13a-14(a) or 15d-14(a).
 31.2 Certification of Chief Financial Officer required byRule 13a-14(a) or 15d-14(a).
 32  Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.
     
 3  Amended and Restated Code of Regulations.
 10.1 Amended and Restated Credit Agreement dated July 13, 2011 among Materion Corporation, Materion Advanced Materials Technologies and Services Netherlands B.V., JPMorgan Chase Bank, N.A. and other lenders from time to time party thereto (filed as Exhibit 10.1 to the Registrant’sForm 8-K (FileNo. 1-15885) filed on July 18, 2011), incorporated herein by reference.
 10.2 Amendment No. 1 to Amended and Restated Severance Agreement, dated May 4, 2011.
 10.3 Third Amendment to the Brush Engineered Materials Inc. Amended and Restated Executive Deferred Compensation Plan II, dated July 6, 2011.
 10.4 Amendment No. 3 to the Brush Engineered Materials Inc. Key Employee Share Option Plan dated July 12, 2011.
 10.5 Amended and Restated Materion Corporation 2006 Stock Incentive Plan (as Amended and Restated as of May 4, 2011) (filed as Exhibit 10.1 to the Registrant’sForm 8-K (FileNo. 1-15885) filed on May 5, 2011), incorporated herein by reference.
 10.6 Amended and Restated Materion Corporation 2006 Non-employee Director Equity Plan (as Amended and Restated as of May 4, 2011) (filed as Appendix B to the Registrant’s Proxy Statement (FileNo. 1-15885) filed on March 25, 2011), incorporated herein by reference.
 11  Statement regarding computation of per share earnings.
 31.1 Certification of Chief Executive Officer required byRule 13a-14(a) or 15d-14(a).
 31.2 Certification of Chief Financial Officer required byRule 13a-14(a) or 15d-14(a).
 32  Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.
 *101.INS XBRL Instance Document
 *101.SCH SBRL Taxonomy Extension Schema Document
 *101.CAL XBRL Taxonomy Extension Calculation Linkbase Document
 *101.LAB XBRL Taxonomy Extension Label Linkbase Document
 *101.PRE XBRL Taxonomy Extension Presentation Linkbase Document
*XBRL (Extensible Business Reporting Language) information is furnished and not filed or a part of a registration statement or prospectus for purposes of sections 11 or 12 of the Securities Act of 1933, is deemed not filed for purposes of section 18 of the Securities Exchange Act of 1934, and otherwise is not subject to liability under these sections.


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SIGNATURES
 
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
 
MATERION CORPORATION
 
/s/  John D. Grampa
John D. Grampa
Senior Vice President Finance and
Chief Financial Officer
 
Dated: April 29,August 9, 2011


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