UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington D.C. 20549
FORM 10-Q
QUARTERLY REPORT
Under Section 13 or 15(d) of the(Mark One)
Securities Exchange Act of 1934
þQuarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934
For the Quarterquarterly period ended September 30, 2005March 31, 2006
OR
oTransition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934
For the transition period fromto
Commission file number:1-12162
BORGWARNER INC.
 
(Exact name of registrant as specified in its charter)
   
Delaware 13-3404508
   
State or other jurisdiction of
(I.R.S. Employer
Incorporation or organization (I.R.S. Employer
Identification No.)
   
3850 Hamlin Road, Auburn Hills, Michigan 48326
   
(Address of principal executive offices) (Zip Code)
Registrant’s telephone number, including area code:(248) 754-9200
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.YESþ NOo
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, (as definedor a non-accelerated filer. See definition of “accelerated filer and large accelerated filer” in Rule 12-b212b-2 of the Exchange Act).
Act. (Check one):
YESLarge Accelerated Filerþ NOAccelerated Filero Non-Accelerated Filero
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act.)Act).YESo NOþ
On September 30, 2005March 31, 2006 the registrant had 57,009,17857,240,894 shares of Common Stock outstanding.
 
 

 


BORGWARNER INC.

FORM 10-Q
NINETHREE MONTHS ENDED SEPTEMBER 30, 2005MARCH 31, 2006
INDEX
     
  Page No.
  3 
     
Item 1. Financial Statements    
     
  3 
     
  4 
     
  5 
     
  6 
     
  23 
     
  3532 
     
  3532 
     
    
     
  3633 
     
  3633 
     
  3734 
 Certification by Chief Executive Officer
 Certification of Chief Financial Officer
 CertificationSection 1350 Certifications

 


PART I. FINANCIAL INFORMATION
BORGWARNER INC. AND CONSOLIDATED SUBSIDIARIES
CONDENSED CONSOLIDATED BALANCE SHEETS
(millions of dollars)
                
 September 30, December 31,  March 31, December 31, 
 2005 2004  2006 2005 
 (Unaudited)  (Unaudited) 
Assets
  
Cash and cash equivalents $139.5 $229.7  $56.8 $89.7 
Marketable securities 65.8 40.6 
Receivables, net 660.8 499.1  703.6 626.1 
Inventories, net 347.8 223.4  341.3 332.0 
Investment in business held for sale  44.2 
Deferred income taxes 36.5 28.0 
Prepayments and other current assets 90.2 77.9  48.8 52.3 
          
Total current assets 1,238.3 1,074.3  1,252.8 1,168.7 
  
Property, plant & equipment, net 1,257.0 1,077.2  1,301.5 1,294.9 
Tooling, net 100.6 102.1  114.0 106.2 
Investments & advances 204.6 193.7  215.9 197.7 
Goodwill 1,016.6 860.8  1,036.8 1,029.8 
Other non-current assets 342.7 221.0  285.2 292.1 
          
Total assets
 $4,159.8 $3,529.1  $4,206.2 $4,089.4 
          
  
Total Liabilities and Stockholders’ Equity
  
Notes payable $174.0 $16.5  $123.1 $160.9 
Current portion of long-term debt 139.0 139.0 
Accounts payable and accrued expenses 740.6 608.0  777.0 786.4 
Income taxes payable 39.0 39.3  38.0 35.8 
          
Total current liabilities 953.6 663.8  1,077.1 1,122.1 
  
Long-term debt 626.6 568.0  510.9 440.6 
Long-term retirement-related liabilities 542.9 498.0  532.8 522.1 
Other long-term liabilities 281.8 242.9  218.5 224.3 
          
Total liabilities
 2,404.9 1,972.7  2,339.3 2,309.1 
  
Minority interest 129.4 22.2  132.9 136.1 
  
Common stock 0.6 0.6  0.6 0.6 
Capital in excess of par value 824.3 797.1  837.0 828.7 
Unearned compensation on restricted stock  (1.1)  (1.1)
Retained earnings 832.7 681.4  941.4 889.2 
Accumulated other comprehensive income  (32.0) 55.2   (43.8)  (73.1)
Treasury stock  (0.1)  (0.1)  (0.1)  (0.1)
          
Total stockholders’ equity
 1,625.5 1,534.2  1,734.0 1,644.2 
          
  
Total liabilities and stockholders’ equity
 $4,159.8 $3,529.1  $4,206.2 $4,089.4 
          
See accompanying Notes to Condensed Consolidated Financial Statements

3


BORGWARNER INC. AND CONSOLIDATED SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS (UNAUDITED)
(millions of dollars, except share and per share data)
                        
 Three Months Ended Nine Months Ended  Three Months Ended 
 September 30, September 30,  March 31, 
 2005 2004 2005 2004  2006 2005 
Net sales $1,050.9 $839.8 $3,245.8 $2,636.1  $1,155.2 $1,083.5 
Cost of sales 842.7 694.7 2,591.5 2,148.7  928.8 869.8 
              
Gross profit 208.2 145.1 654.3 487.4  226.4 213.7 
  
Selling, general and administrative expenses 120.0 77.4 385.8 259.9  132.6 134.2 
 
Other, net, including litigation settlement  (2.3)  (0.5) 35.7 0.4 
Other income  (0.5)  (4.1)
              
Operating income 90.5 68.2 232.8 227.1  94.3 83.6 
  
Equity in affiliates earnings, net of tax  (5.7)  (6.2)  (17.7)  (21.2)  (10.0)  (4.0)
Interest expense and finance charges 9.6 7.5 28.8 22.7  9.4 9.3 
              
Earnings before income taxes 86.6 66.9 221.7 225.6 
Earnings before income taxes and minority interest 94.9 78.3 
  
Provision for income taxes 19.6 20.1 32.0 67.7 
Provision (benefit) for income taxes 26.6  (0.3)
Minority interest, net of tax 5.6 2.0 14.7 7.3  7.0 1.0 
              
Net earnings $61.4 $44.8 $175.0 $150.6  $61.3 $77.6 
              
  
Earnings per share — basic $1.08 $0.80 $3.09 $2.70  $1.07 $1.38 
              
  
Earnings per share — diluted $1.07 $0.79 $3.05 $2.67  $1.06 $1.36 
              
  
Weighted average shares outstanding (thousands):  
  
Basic 56,811 56,025 56,595 55,742  57,181 56,426 
Diluted 57,483 56,650 57,287 56,354  57,758 57,153 
  
Dividends declared per share $0.14 $0.125 $0.42 $0.375  $0.16 $0.14 
              
See accompanying Notes to Condensed Consolidated Financial Statements

4


BORGWARNER INC. AND CONSOLIDATED SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS (UNAUDITED)
(millions of dollars)
        
 Three Months Ended 
         March 31, 
 Nine months ended  2006 2005 
 September 30,  (Restated 
 2005 2004  See Note 16) 
Operating Activities
  
Net earnings $175.0 $150.6  $61.3 $77.6 
Non-cash charges to operations: 
Non-cash charges (credits) to operations: 
Depreciation 138.2 100.2  47.9 38.0 
Amortization of tooling 29.3 30.1  10.0 9.7 
Amortization of intangible assets and other 25.3   3.2 15.8 
Deferred income tax provision  (25.7)  
Employee retirement benefits funded with common stock  25.8 
Stock option compensation expense 2.9  
Deferred income tax benefit  (2.6)  (23.0)
Equity in affiliate earnings, net of dividends received, minority interest and other  (3.5) 4.0  2.5  (0.4)
          
Net earnings adjusted for non-cash charges 338.6 310.7 
Changes in assets and liabilities 
Net earnings adjusted for non-cash charges (credits) to operations 125.2 117.7 
Changes in assets and liabilities, net of effects of acquisitions and divestitures: 
Receivables  (92.5)  (83.1)  (67.3)  (55.7)
Inventories  (31.4)  (20.0)  (4.3) 2.4 
Prepayments and other current assets  (19.0)  (8.5) 3.7 7.3 
Accounts payable and accrued expenses 108.9 82.8   (0.3) 19.5 
Income taxes payable  (20.8) 12.9  3.0  (11.9)
Other long-term assets and liabilities  (31.2) 25.9   (11.9)  (34.3)
          
Net cash provided by operating activities 252.6 320.7  48.1 45.0 
Investing Activities
  
Capital expenditures  (150.2)  (126.7)  (53.1)  (49.3)
Tooling outlays, net of customer reimbursements  (29.5)  (40.5)  (17.2)  (3.5)
Net proceeds from asset disposals 8.0 2.9  1.1 2.9 
Proceeds from sale of business 44.2  
Investment in unconsolidated subsidiary   (9.0)
Payments for business acquired, net of cash acquired  (429.4)  
Net (increase) decrease in marketable securities  (24.1) 4.2 
Proceeds from sale of businesses  44.2 
Payments for business acquired, net of cash and cash equivalents acquired   (477.2)
          
Net cash used in investing activities  (556.9)  (173.3)  (93.3)  (478.7)
Financing Activities
  
Net increase (decrease) in notes payable 165.1  (2.7)  (36.8) 215.9 
Additions to long-term debt 131.2 0.3  125.6 124.8 
Reductions in long-term debt  (57.2)  (58.6)  (54.3)  
Proceeds from stock options exercised 15.3 9.8  2.4 1.9 
Dividends paid  (23.7)  (20.9)
Dividends paid, including minority shareholders  (18.2)  (10.5)
          
Net cash provided by (used in) financing activities 230.7  (72.1)
Net cash provided by financing activities 18.7 332.1 
Effect of exchange rate changes on cash and cash equivalents  (16.6) 0.6   (6.4)  (11.3)
          
Net increase (decrease) in cash and cash equivalents  (90.2) 75.9 
Net decrease in cash and cash equivalents  (32.9)  (112.9)
Cash and cash equivalents at beginning of year 229.7 113.1  89.7 229.7 
          
Cash and cash equivalents at end of period $139.5 $189.0  $56.8 $116.8 
          
Supplemental Cash Flow Information
  
Net cash paid during the period for:  
Interest $30.8 $23.8  $11.0 $10.2 
Income taxes 91.4 12.6  21.9 21.7 
Non-cash financing transactions:  
Issuance of common stock for Executive Stock Performance Plan 2.6 2.0  2.7 2.6 
Issuance of restricted common stock for non-employee directors 0.9  
Total debt assumed from business acquired 36.0    36.0 
See accompanying Notes to Condensed Consolidated Financial Statements

5


BORGWARNER INC. AND CONSOLIDATED SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(UNAUDITED)
(1) Basis of Presentation
The financial statements of BorgWarner Inc. and Consolidated Subsidiaries (the “Company”) have been prepared in accordance with the instructions to Form 10-Q under the Securities Exchange Act of 1934, as amended (the “Exchange Act”). The statements are unaudited but include all adjustments, consisting only of recurring items, except as noted, which the Company considers necessary for a fair presentation of the information set forth herein. The results of operations for the three and nine months ended September 30, 2005March 31, 2006 are not necessarily indicative of the results to be expected for the entire year.
We haveThe Company has reclassified certain 20042005 amounts to conform to the presentation of our 2005its 2006 Condensed Consolidated Financial Statements. TheThese condensed financial statements and Management’s Discussion and Analysis of Financial Condition and Results of Operations should be read in conjunction with the audited financial statements and notes thereto contained in the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2004.2005.
(2) Acquisition of Beru Aktiengesellschaft
On January 4, 2005, the Company acquired 62.2% of the outstanding shares of Beru Aktiengesellschaft (Beru), headquartered in Ludwigsburg, Germany, from the Carlyle Group and certain family shareholders. In conjunction with the acquisition, the Company launched a tender offer for the remaining outstanding shares of Beru. The tender offer period officially ended on January 24, 2005. Presently the Company holds 69.42% of the shares of Beru at a total cost of approximately420 million. Beru is a leading global automotive supplier of diesel cold starting technology (glow plugs and instant starting systems); gasoline ignition technology (spark plugs and ignition coils); and electronic and sensor technology (tire pressure sensors, diesel cabin heaters and selected sensors). The Company’s Condensed Consolidated Financial Statements include the operating results of Beru within the Engine segment from the date of acquisition.
The impact of Beru on the Company’s future results will be affected by the allocation of the purchase price to the assets acquired and the liabilities assumed. Our preliminary allocation is based on estimated fair values as of the acquisition date as determined by third party valuation specialists. The value assigned to goodwill based on the preliminary valuation was $189.8 million. The remaining preliminary value assigned to property, plant and equipment, intangible assets and other assets and liabilities was $128.7 million, net. A final determination of required purchase accounting adjustments is expected to be made in late 2005. Amortization of the allocated costs for property, plant and equipment, intangible assets and other acquisition related costs for the nine months ended September 30, 2005 was $25.3 million.
The following pro forma information for the three and nine months ended September 30, 2005 and 2004 assumes the Beru acquisition occurred as of the beginning of each year presented. Adjustments have been made to exclude non-recurring charges directly attributable to the acquisition, including the immediate write-off of the purchase price allocation associated with Beru’s in-process research and development. The recurring adjustments reflected in the pro forma statements include the amortization of the amounts allocated to customer relationships, patents, technology, property, plant and equipment and the Company’s acquisition financing costs.
The pro forma results for the three and nine months ended September 30, 2004 are not necessarily indicative of the results that actually would have been obtained had the acquisition been in effect for the period presented or that may be obtained in the future. The

6


Company expects to finalize the accounting for the acquisition of Beru in late 2005. Accordingly, this pro forma information does not include all costs related to the acquisition. When the costs are finalized, they will either change the amount of goodwill recorded and/or change net earnings, depending on the nature of the costs.
                 
  Three months ended  Nine months ended 
  September 30,  September 30, 
(Pro forma, unaudited, in millions, except per share amounts) 2005  2004  2005  2004 
Net sales $1,050.9  $955.2  $3,245.8  $2,986.7 
             
Net earnings $61.4  $43.3  $182.3  $154.8 
             
                 
Earnings per share — basic $1.08  $0.77  $3.22  $2.78 
             
Earnings per share — diluted $1.07  $0.76  $3.18  $2.75 
             
(3) Sale of Aktiengesellschaft Kühnle, Kopp & Kausch
On March 11, 2005, the Company completed the sale of its holdings in Aktiengesellschaft Kühnle, Kopp & Kausch (AGK) for42 million to Turbo Group Gmbh, a private equity group. BorgWarner Europe Inc. acquired the stake in AGK, a turbomachinery company, from Penske Transportation International Corporation, a subsidiary of Penske Corporation in 1997. Since that time AGK was treated as an unconsolidated subsidiary of the Company and recorded as an “Investment in business held for sale” in the Condensed Consolidated Balance Sheets. The investment was carried on a cost basis, with dividends received from AGK applied against the carrying value of the asset. The proceeds, net of closing costs, were approximately40.3 million.
(4) Research and Development
Research and development (R&D) costs charged to expense were $39.9$46.0 million and $32.8$41.1 million for the three months ended March 31, 2006 and $121.0 million and $90.7 million for the nine months ended September 30, 2005, and 2004, respectively. R&D costs are included primarily in the selling, general, and administrative expenses of the Condensed Consolidated Statements of Operations. Not included in these amounts were customer sponsored R&D activities of approximately $7.5 million and $9.0 million for the three months ended March 31, 2006 and 2005, respectively.
(3) Income Taxes
The Company’s provision for income taxes is based upon estimated annual tax rates for the year applied to federal, state and foreign income. The projected effective tax rate of 28.0% for 2006 differs from the U.S. statutory rate primarily due to a) foreign rates, which differ from those in the US, and b) favorable permanent items including equity in affiliate earnings and Medicare prescription drug benefits. This rate is expected to be greater than the full year 2005 effective tax rate of 17.5% because the 2005 rate included a) the release of tax accrual accounts upon conclusion of certain tax audits and b) the tax effects of dispositions. The 2006 projected effective tax rate of 28.0% compares to the Company’s full year 2005 effective tax rate associated with its on-going business operations of 27.8%.
(4) Stock-Based Compensation
On January 1, 2006, the Company adopted Statement of Financial Accounting Standards No. 123 (Revised 2004) – “Share-Based Payment” (“SFAS 123R”), which

6


required the Company to measure all employee stock-based compensation awards using a fair value method and record the related expense in the financial statements. The Company elected to use the modified prospective transition method, which requires that compensation cost be recognized in the financial statements for all awards granted after the date of adoption as well as for existing rewards for which the requisite service has not been rendered as of the date of adoption and requires that prior periods not be restated. All periods presented prior to January 1, 2006 were accounted for in accordance with Accounting Principles Board Opinion No. 25, “Accounting for Stock Issued to Employees” (“APB No. 25”). Accordingly, no compensation cost was recognized for fixed stock options prior to January 1, 2006 because the exercise price of the stock options exceeded or equaled the market value of the Company’s common stock at the date of grant, which is the measurement date.
In October 2005, the Financial Accounting Standards Board (“FASB”) issued FASB Staff Position (“FSP”) No. 123R-2, “Practical Accommodation to the Application of Grant Date as Defined in FASB Statement No. 123R” (“FSP 123R-2”), to provide guidance on determining the grant date for an award as defined in SFAS 123R. FSP 123R-2 stipulates that assuming all other criteria in the grant date definition are met, a mutual understanding of the key terms and conditions of an award to an individual employee is presumed to exist upon the award’s approval in accordance with the relevant corporate governance requirements, provided that the key terms and conditions of an award (a) cannot be negotiated by the recipient with the employer because the award is a unilateral grant, and (b) are expected to be communicated to an individual recipient within a relatively short time period from the date of approval. The Company has applied the principles set forth in FSP 123R-2 upon its adoption of SFAS 123R on January 1, 2006.
Paragraph 81 of SFAS 123R requires an entity to calculate the pool of excess tax benefits available to absorb tax deficiencies recognized subsequent to adopting Statement 123R (termed the “APIC Pool”). In November 2005, the FASB issued FSP No. 123R-3, “Transition Election Related to Accounting for the Tax Effects of Share-Based Payment Awards” (“FSP 123R-3”), to provide an alternative transition election related to accounting for the tax effects of share-based payment awards to employees to the guidance provided in Paragraph 81 of SFAS 123R. The Company elected to adopt the transition method described in FSP 123R-3. Utilizing the calculation method described in FSP 123R-3, the Company calculated its APIC pool as of January 1, 2006 associated with stock options that were fully vested as of December 31, 2005. The impact on the APIC Pool for stock options that are partially vested at, or granted subsequent to, December 31, 2005 will be determined in accordance with SFAS 123R.
Under the Company’s 1993 Stock Incentive Plan, the Company granted options to purchase shares of the Company’s common stock at the fair market value on the date of grant. The options vest over periods up to three years and have a term of ten years from date of grant. As of December 31, 2003, there were no options available for future grants under the 1993 plan. The 1993 plan expired at the end of 2003 and was replaced by the Company’s 2004 Stock Incentive Plan. Under the 2004 Stock Incentive Plan, the number of shares originally authorized for grant was 2,700,000. As of March 31, 2006, there were a total of 3,138,272 outstanding options under the 1993 and 2004 Stock Incentive Plans.

7


The adoption of SFAS 123R reduced income before income taxes and net earnings for the first quarter of 2006 by $2.9 million and $2.1 million ($0.04 per basic and diluted share), respectively. The adoption affected both operating activities ($2.9 million non-cash charge back) and financing activities ($0.8 million tax benefit) of the Statement of Cash Flows for the three months ended March 31, 2006.
The following table illustrates the effect on the Company’s net earnings and net earnings per share if the Company had applied the fair value recognition provision of SFAS No. 123, “Accounting for Stock-Based Compensation,” for the prior period presented:
     
  Three months ended 
(Millions, except per share amounts) March 31, 2005 
Net earnings as reported $77.6 
Add: Stock-based employee compensation expense included in net earnings, net of income tax  0.4 
Deduct: Total stock-based employee compensation expense determined under fair value based methods for all awards, net of tax effects  (1.7)
    
     
Pro forma net earnings $76.3 
    
     
Earnings per share    
Basic — as reported $1.38 
    
Basic — pro forma $1.35 
    
     
Diluted — as reported $1.36 
    
Diluted — pro forma $1.33 
    
Total unrecognized compensation cost related to nonvested share-based compensation on arrangements at March 31, 2006 is approximately $16.4 million. This cost is expected to be recognized over the next 2.25 years. A summary of the plans’ shares under option as of and for the three months ended March 31, 2006 is as follows:
         
  Shares  Weighted-average 
  (thousands)  exercise price 
   
Outstanding at December 31, 2005  3,209  $42.41 
Exercised  (59)  27.00 
Forfeited  (12)  31.97 
   
Outstanding at March 31, 2006  3,138  $42.74 
   
         
Options exerciseable at March 31, 2006  825  $25.97 
Options available for future grants  569     

8


In calculating earnings per share, earnings are the same for the basic and diluted calculations. Shares increased for diluted earnings per share by 577,000 and 727,000 for the three months ended March 31, 2006 and 2005, respectively, due to the effects of stock options and shares issuable under the Executive Stock Performance Plan.
The Company did not grant any options during the three months ended March 31, 2006. The weighted average fair value at date of grant for options granted during 2005 was $14.63 and was estimated using the Black-Scholes options pricing model with the following weighted average assumptions:
2005
Risk-free interest rate4.07%
Dividend yield1.09%
Volatility factor27.02%
Weighted average expected life4.0 years
The expected lives of the awards are based on historical exercise patterns and the terms of the options. The assumption for weighted average expected lives was based on a third-party evaluation of the Company’s historical exercise patterns. The risk-free interest rate is based on zero coupon treasury bond rates corresponding to the expected life of the awards. The expected volatility assumption was derived by referring to changes in the Company’s historical common stock prices over the same timeframe as the expected life of the awards. The expected dividend yield of stock is based on the Company’s historical dividend yield. The Company has no reason to believe that the expected dividend yield or the future stock volatility is likely to differ materially from historical patterns.
(5) Marketable Securities
As of March 31, 2006 and December 31, 2005, the Company had $65.8 million and $40.6 million, respectively, of highly liquid investments in marketable securities, primarily bank notes. The securities are carried at fair value with the unrealized gain or loss, net of tax, reported in other comprehensive income. As of March 31, 2006 and December 31, 2005, $52.6 million and $27.7 million of the contractual maturities are within one to five years and $13.2 million and $12.9 million are due beyond five years, respectively. The Company does not intend to hold these investments until maturity; rather they are available to support current operations if needed. There were no sales of marketable securities in the three months ended March 31, 2006. Net realized gains of $0.3 million, based on specific identification of securities sold, have been reported in other income for the three months ended March 31, 2005. See Note 16 regarding the restatement of marketable securities in the Company’s 2005 interim financial statements.
(6) Sales of Receivables
The Company securitizes and sells certain receivables through third party financial institutions without recourse. The amount sold can vary each month based on the amount of underlying receivables. At both March 31, 2006 and 2005, the Company had sold $50 million of receivables under a Receivables

9


Transfer Agreement for face value without recourse. During both of the three-month periods ended March 31, 2006 and 2005, total cash proceeds from sales of accounts receivable were $150 million. The Company paid servicing fees related to these receivables of $0.6 million and $0.4 million for the three months ended March 31, 2006 and 2005, respectively. These amounts are recorded in interest expense and finance charges in the Condensed Consolidated Statements of Operations.
(7) Inventories
Inventories are valued at the lower of cost or market. The cost of U.S. inventories is determined by the last-in, first-out (LIFO) method, while the foreign operations use the first-in, first-out (FIFO) or average-cost methods. Inventories consisted of the following:
                
 September 30, December 31,  March 31, December 31, 
(Millions) 2005 2004  2006 2005 
Raw materials $152.4 $104.6 
Raw material and supplies $160.1 $163.9 
Work in progress 88.0 69.8  94.2 84.9 
Finished goods 107.4 49.0  92.7 92.3 
          
Total inventories, net $347.8 $223.4 
FIFO inventories 347.0 341.1 
LIFO reserve  (5.7)  (9.1)
          
Net inventories $341.3 $332.0 
     
(6) Stock-Based Compensation(8) Property, Plant & Equipment
SFAS No. 123, “Accounting for Stock-Based Compensation”
         
  March 31,  December 31, 
(Millions) 2006  2005 
Land and buildings $495.1  $487.3 
Machinery and equipment  1,557.0   1,529.4 
Capital leases  1.4   1.1 
Construction in progress  149.1   141.6 
       
Total property, plant & equipment  2,202.6   2,159.4 
Less accumulated depreciation  (901.1)  (864.5)
       
Property, plant & equipment — net $1,301.5  $1,294.9 
       
Interest costs capitalized during the three-month periods ended March 31, 2006 and SFAS No. 148, “Accounting for Stock-Based Compensation – TransitionMarch 31, 2005, were $1.7 million and Disclosure,” encourage, but do not require, companies$1.0 million, respectively.
As of March 31, 2006 and December 31, 2005, accounts payable of $29.6 million and $41.6 million, respectively, were related to record compensation cost for stock-based employee compensation plans at fair value. The Company has chosen to continue to account for stock-based compensation in accordance with Accounting Principles Board Opinion (APB) No. 25, “Accounting for Stock Issued to Employees,”property, plant and related interpretations. Accordingly, no compensation cost has been recognized for fixed stock options because the exercise pricesequipment purchases.
As of the stock options equal the market valueMarch 31, 2006 and December 31, 2005, specific assets of $26.4 million and $32.6 million, respectively, were pledged as collateral under certain of the Company’s common stock at the date of grant, which is the measurement date. The following table illustrates the effect on the Company’s net earnings and net earnings per share if the Company had applied the fair value recognition provision of SFAS No. 123.
                 
  Three months ended  Nine months ended 
  September 30,  September 30, 
(Millions, except per share amounts) 2005  2004  2005  2004 
Net earnings as reported $61.4  $44.8  $175.0  $150.6 
                 
Add: Stock-based employee compensation expense included in net earnings, net of income tax  2.0   0.4   4.4   1.1 
                 
Deduct: Total stock-based employee compensation expense determined under fair value based methods for all awards, net of tax effects  (4.8)  (2.9)  (9.8)  (5.7)
             
                 
Pro forma net earnings $58.6  $42.3  $169.6  $146.0 
             
                 
Earnings per share                
Basic — as reported $1.08  $0.80  $3.09  $2.70 
             
Basic — pro forma $1.03  $0.76  $3.00  $2.62 
             
                 
Diluted — as reported $1.07  $0.79  $3.05  $2.67 
             
Diluted — pro forma $1.02  $0.75  $2.96  $2.59 
             
long-term debt agreements.

810


In calculating earnings per share, earnings are the same for the basic and diluted calculations. Shares increased for diluted earnings per share by 672,000 and 625,000 for the three months ended September 30, 2005 and 2004 respectively, and 692,000 and 612,000 for the nine months ended September 30, 2005 and 2004, respectively, due to the effects of stock options and shares issuable under the Executive Stock Performance Plan.
(7) Income Taxes(9) Product Warranty
The Company’s provision for income taxes is based upon estimated annual tax rates for the year applied to federal, state and foreign income. The projected effective tax rate of 19.3% for 2005 differs from the U.S. statutory rate primarily due to a) the release of tax accrual accounts upon conclusion of certain tax audits, b) the tax effects of the disposition of AGK and other miscellaneous dispositions, c) foreign rates which differ from those in the US and d) realization of certain business tax credits including R&D and foreign tax credits. If the effects of the tax accrual release, the disposition of AGK and other miscellaneous dispositions are not taken into account, the Company’s effective tax rate associated with its on-going business operations is approximately 28.0%. This rate is lower than the 2004 tax rate for on-going operations of 30.0% due to changes in the mix of global pre-tax income among taxing jurisdictions as well as an increase in favorable permanent items.
In December 2004, the FASB issued FSP 109-1, “Application of FASB Statement No. 109, Accounting for Income Taxes, to the Tax Deduction on Qualified Production Activities Provided by the American Jobs Creation Act of 2004” (AJCA),and FSP 109-2 “Accounting and Disclosure Guidance for the Foreign Earnings Repatriation Provision within the AJCA.” These two FSPs provide guidance on the application of the new provisions of the AJCA, which was signed into law on October 22, 2004.
The AJCA provides a deduction for income from qualified domestic production activities, which will be phased in from 2005 through 2010. In return, the AJCA provides for a two-year phase-out of the existing extra-territorial income exclusion (ETI) for foreign sales that was viewed to be inconsistent with international trade protocols by the European Union. Under the guidance in FSP 109-1, the deduction will be treated as a “special deduction” as described in SFAS 109. As such, the special deduction has no effect on deferred tax assets and liabilities existing at the enactment date. Rather, the impact of this deduction will be reported in the period in which the deduction is claimed on our tax return. The Company does not expect the net effect of the phase out of the ETI and the phase in of this new deduction to have a material impact on its effective tax rate.
FSP 109-2 provides guidance on the accounting for the deduction of 85% of certain foreign earnings that are repatriated, as defined in the AJCA. The Company may elect to apply this provision (“the election”) to qualifying earnings repatriations in 2005.
The Company has decidedprovides warranties on a plansome of its products. The warranty terms are typically from one to three years. Provisions for reinvestmentestimated expenses related to product warranty are made at the time products are sold. These estimates are established using historical information about the nature, frequency, and average cost of repatriationwarranty claims. Management actively studies trends of foreign earnings (as a result ofwarranty claims and takes action to improve product quality and minimize warranty claims. Management believes that the repatriation provision) and obtained approval for the repatriation planwarranty accrual is appropriate, however, actual claims incurred could differ from the Board of Directorsoriginal estimates, requiring adjustments to the accrual. The accrual is recorded in both long-term and short-term liabilities on July 26, 2005.the balance sheet. The Company intends to repatriate foreign earnings of approximately $71.4 millionfollowing table summarizes the activity in the warranty accrual accounts:
         
  Three months ended 
  March 31, 
(Millions) 2006  2005 
Beginning balance $44.0  $26.4 
Beru acquisition     7.3 
Provision  5.6   3.2 
Payments  (6.8)  (0.5)
Currency translation  1.7   (0.4)
       
Ending balance $44.5  $36.0 
       

911


from its non-US subsidiaries during 2005. Of the approximately $71.4 million, the Company intends to make an election under the AJCA with respect to approximately $18.5 million. The Company intends to use this $18.5 million to pay down its US debt obligations and invest in R&D. The Company is estimating a de minimis effect from the election on income tax expense for 2005.
(8)(10) Notes Payable and Long-Term Debt
Following is a summary of notes payable and long-term debt:
                                
 September 30, 2005 December 31, 2004  March 31, 2006 December 31, 2005 
(Millions) Current Long-Term Current Long-Term  Current Long-Term Current Long-Term 
Bank borrowings and other $158.0 $46.4 $9.2 $6.1  $90.6 $94.7 $136.2 $21.0 
  
Term loans due through 2013 (at an average rate of 3.1% in 2005 and 3.3% in 2004) 16.0 49.0 7.3 26.9 
Term loans due through 2013 (at an average rate of 2.2% in 2006 and 3.2% in 2005) 32.5 30.9 24.3 30.4 
  
7% Senior Notes due 11/01/06, net of unamortized discount ($139 million converted to floating rate of 5.9% by interest rate swap at 09/30/05)  139.0  139.0 
7% Senior Notes due 11/01/06, net of unamortized discount ($139 million converted to floating rate of 6.8% by interest rate swap at 03/31/06) 139.0  139.0  
  
6.5% Senior Notes due 02/15/09, net of unamortized discount ($100 million converted to floating rate of 6.6% by interest rate swap at 09/30/05)  136.2  136.1 
6.5% Senior Notes due 02/15/09, net of unamortized discount($100 million converted to floating rate of 7.5% by interest rate swap at 03/31/06)  136.3  136.2 
  
8% Senior Notes due 10/01/19, net of unamortized discount ($75 million converted to floating rate of 6.8% by interest rate swap at 09/30/05)  133.9  133.9 
8% Senior Notes due 10/01/19, net of unamortized discount ($75 million converted to floating rate of 7.7% by interest rate swap at 03/31/06)  133.9  133.9 
  
7.125% Senior Notes due 02/15/29, net of unamortized discount  119.1  119.1   119.1  119.1 
             
Carrying amount of notes payable and long-term debt 174.0 623.6 16.5 561.1  262.1 514.9 299.5 440.6 
 
Impact of derivatives on debt  3.0  6.9    (4.0) 0.4  
             
Total notes payable and long-term debt $174.0 $626.6 $16.5 $568.0  $262.1 $510.9 $299.9 $440.6 
             
The Company has a multi-currency revolving credit facility, which provides for committed borrowings up to $600 million through July 2009. At September 30, 2005, $40.0March 31, 2006, $90.0 million of borrowings under the facility were outstanding in addition to $1.0 million of obligations under standby letters of credit. At December 31, 2004 the facility was unused.outstanding. The credit agreement is subject to the usual terms and conditions applied by banks to an investment grade company. The Company was in compliance with all covenants at September 30, 2005March 31, 2006 and expects to be compliant in future periods. The 7% Senior Notes with a face value of $139.0 million mature in November 2006. Management plans to refinance this amount at that time. The Company had outstanding letters of credit of $26.7 million at March 31, 2006 and $25.7 million at December 31, 2005. The letters of credit typically act as a guarantee of payment to certain third parties in accordance with specified terms and conditions.
As of March 31, 2006 and December 31, 20042005, the estimated fair values of the Company’s senior unsecured notes totaled $559.1 million and expects to remain compliant$574.7 million, respectively. The estimated fair values were $30.8 million higher in future periods.2006, and $46.6 million higher in 2005, than their respective carrying values.

1012


Fair market values are developed by the use of estimates obtained from brokers and other appropriate valuation techniques based on information available as of year-end. The fair value estimates do not necessarily reflect the values the Company could realize in the current markets.
(9)(11) Financial Instruments
The Company’s financial instruments include cash and cash equivalents, marketable securities, trade receivables, trade payables, and notes payable. Due to the short-term nature of these instruments, the book value approximates fair value. The Company’s financial instruments also include long-term debt, interest rate and currency swaps, commodity swap contracts, and foreign currency forward contracts.
The Company manages its interest rate risk by balancing its exposure to fixed and variable rates while attempting to minimize its interest costs. The Company selectively uses interest rate swaps to reduce market value risk associated with changes in interest rates (fair value hedges). WeThe Company also selectively useuses cross-currency swaps to hedge the foreign currency exposure associated with ourits net investment in certain foreign operations (net investment hedges).
A summary of these instruments outstanding at September 30, 2005March 31, 2006 follows (currency in millions):
              
                   Notional Interest Rates(b)  
 Notional Interest Rates(b)   Hedge Type Amount Receive Pay Floating Interest Rate Basis
 Hedge Type Amount Receive Pay Floating Interest Rate Basis  
Interest rate swaps (a)
 Interest rate swaps(a)  
Fixed to floating Fair value $139  7.0%  5.9% 6 month LIBOR + 1.7% Fair value $139  7.0%  6.8% 6 mo. USD LIBOR + 1.7%
Fixed to floating Fair value $100  6.5%  6.6% 6 month LIBOR + 2.4% Fair value $100  6.5%  7.5% 6 mo. USD LIBOR + 2.4%
Fixed to floating Fair value $75  8.0%  6.8% 6 month LIBOR + 2.6% Fair value $75  8.0%  7.7% 6 mo. USD LIBOR + 2.6%
    
Cross currency swap (matures 11/01/06)
 Cross currency swap (matures 11/01/06)  
Floating $ Net investment $125  5.6%  6 month USD LIBOR + 1.4% Net investment $125  6.5% 6 mo. USD LIBOR + 1.4%
to floating ¥ ¥14,930   1.7% 6 month JPY LIBOR + 1.6%   ¥14,930  1.8% 6 mo. JPY LIBOR + 1.6%
Cross currency swap (matures 02/15/09)
 Cross currency swap (matures 02/15/09)  
Floating $ Net investment $100  6.6%  6 month USD LIBOR + 2.4% Net investment $100  7.5% 6 mo. USD LIBOR + 2.4%
to floating
 75   4.6% 6 month EURIBOR + 2.4%   75  5.4% 6 mo. EURIBOR + 2.4%
Cross currency swap (matures 10/01/19)
 Cross currency swap (matures 10/01/19)  
Floating $ Net investment $75  6.8%  6 month USD LIBOR + 2.6% Net investment $75  7.7% 6 mo. USD LIBOR + 2.6%
to floating
 61   4.8% 6 month EURIBOR + 2.6%   61  5.6% 6 mo. EURIBOR + 2.6%
a) The maturity of the swaps corresponds with the maturity of the hedged item as noted in the debt summary.
 
b) Interest rates are as of September 30, 2005.March 31, 2006.
As of September 30,March 31, 2006, the fair value of the fixed to floating interest rate swaps was recorded as a current asset of $0.7 million and a current liability of $(0.8) million, and a non-current asset of $1.1 million and a non-current liability of $(5.0) million. As of December 31, 2005, the fair value of the fixed to floating interest rate swaps werewas recorded as a long-termcurrent asset of $5.9$1.0 million and a long-termcurrent liability of $(0.6) million, and a non-current asset of $2.9 million and a non-current liability of $(2.9) million. As of December 31, 2004, the fair value of theNo hedge

13


ineffectiveness was recognized in relation to fixed to floating interest rate swaps were recorded as a long-term asset of $6.9 million.swaps.
The cross currency swaps were recorded at their fair values of $14.0$4.5 million included in other long-termcurrent assets, $10.3 million included in non-current assets and $(7.4)$(4.3) million included in other long-termcurrent liabilities at September 30, 2005March 31, 2006 and $(33.1)$3.9 million included in other long-termcurrent assets, $14.9 million included in non-current assets and $(5.1) million included in other current liabilities at December 31, 2004.2005. Hedge ineffectiveness of $0.2 million was recognized as of March 31, 2006 in relation to cross currency swaps. Fair value is based on quoted market prices for contracts with similar maturities.
The Company also entered into certain commodity derivative instruments to protect against commodity price changes related to forecastforecasted raw material and

11


supply supplies purchases. The primary purpose of the commodity price hedging activities is to manage the volatility associated with these forecasted purchases. The Company primarily utilizes forward and option contracts, which are designated as cash flow hedges. These instruments are intended to offset the effect of changes in commodity prices on forecasted purchases. As of September 30, 2005March 31, 2006, the Company had forward and option commodity contracts with a total notional value of $6.4$8.2 million. The fair market value of the swapcommodity forward contracts showing gains to the Company as of March 31, 2006 was $0.9$3.2 million ($0.83.2 million maturing in less than one year) as of September 30, 2005, which isand ($0.3) million for those showing losses (($0.3) million maturing in less than one year). These amounts are deferred in other comprehensive income and will be reclassified and matched into income as the underlying operating transactions are realized. As of December 31, 2005, the Company had commodity forward contracts with a total notional value of $5.8 million. The fair market value of the forward contracts was $2.1 million ($2.0 million maturing in less than one year) as of December 31, 2005, which was deferred in other comprehensive income. During the ninethree and twelve months ended September 30,March 31, 2006 and December 31, 2005, and 2004,respectively, hedge ineffectiveness associated with these contracts was not significant.
The Company uses foreign exchange forward and option contracts to protect against exchange rate movements for forecasted cash flows for purchases, operating expenses or sales transactions designated in currencies other than the functional currency of the operating unit. Most contracts mature in less than one year, however certain long-term commitments are covered by forward currency arrangements to protect against currency risk through the thirdsecond quarter of 2009. Foreign currency contracts require the Company, at a future date, to either buy or sell foreign currency in exchange for the operating units local currency. At September 30, 2005March 31, 2006, contracts were outstanding to buy or sell U.S. Dollars, Euros, British Pounds Sterling, Canadian DollarsSouth Korean Won, Japanese Yen and Hungarian Forints. Gains and losses arising from these contracts are deferred in other comprehensive income and will be reclassified and matched into income as the underlying operating transactions are realized. As of September 30, 2005March 31, 2006, deferred gains amounted to $4.5$1.4 million, ($2.81.4 million maturing in less than one year) and unrealizeddeferred losses amounted to $(0.5)$(1.2) million ($(0.4)(0.8) million maturing in less than one year). As of December 31, 2004 unrealized2005, deferred gains amounted to $8.8$3.0 million, ($1.6 million maturing in less than one year) and unrealizeddeferred losses amounted to $(4.1)$(1.6) million ($(1.4) million maturing in less than one year). Hedge ineffectiveness associated with open contracts as of March 31, 2006 amounted to a loss of $ (0.1) million. Hedge ineffectiveness associated with theseopen contracts for the nine months ended September 30,at December 31 2005 amounted to a loss of $(0.5) million. HedgeGains and losses arising from ineffectiveness, associatedas defined by FAS 133, are charged or credited to income as they arise.

14


(12) Retirement Benefit Plans
The Company has a number of defined benefit pension plans and other postretirement benefit plans covering eligible salaried and hourly employees. The other postretirement benefits plans, which provide medical and life insurance benefits, are unfunded plans. The estimated contributions to pension plans for 2006 range from $25.0 to $30.0 million, of which about $8.0 million has been contributed through the first three months of the year. The components of net periodic benefit cost recorded in the Company’s Condensed Consolidated Statements of Operations, are as follows:
                         
                  Other post 
(Millions) Pension benefits  retirement benefits 
Three months ended March 31, 2006  2005  2006  2005 
  U.S.  Non-U.S.  U.S.  Non-U.S.         
Service cost $0.7  $3.2  $0.6  $2.6  $3.2  $2.1 
Interest cost  4.2   3.5   4.3   3.2   8.9   8.5 
Expected return on plan assets  (7.2)  (2.8)  (7.0)  (2.1)      
Amortization of unrecognized transition obligation     0.1             
Amortization of unrecognized prior service cost  0.2      0.4      (1.0)  (0.1)
Amortization of unrecognized loss  1.6   0.6   1.2   0.7   5.8   3.3 
                   
Net periodic cost/(benefit) $(0.5) $4.6  $(0.5) $4.4  $16.9  $13.8 
                   
(13) Comprehensive Income
Comprehensive income is a measurement of all changes in stockholders’ equity that result from transactions and other economic events other than transactions with these contracts was not significantstockholders. The amounts presented as other comprehensive income/(loss), net of related taxes, are added to net earnings resulting in 2004.comprehensive income. The following table summarizes the components of comprehensive income on an after-tax basis for the three-month periods ended March 31, 2006 and 2005.
         
  Three months ended 
  March 31, 
(Millions) 2006  2005 
Foreign currency translation adjustments, net $30.0  $(27.1)
Market value change in hedge instruments, net  (0.9)  (1.7)
Unrealized gain/(loss) on available-for-sale securities, net  0.2   0.2 
Minimum pension liability adjustment, net     (2.6)
       
Accumulated other comprehensive income/(loss)  29.3   (31.2)
Net earnings as reported  61.3   77.6 
       
Total comprehensive income $90.6  $46.4 
       

15


(10)(14) Contingencies
In the normal course of business the Company and its subsidiaries are parties to various legal claims, actions and complaints, including matters involving intellectual property claims, general liability and various other risks. It is not possible to predict with certainty whether or not the Company and its subsidiaries will ultimately be successful in any of these legal matters or, if not, what the impact might be. The Company’s environmental and product liability contingencies are discussed separately below. The Company’s management does not expect that the results in any of these legal proceedings will have a material adverse effect on the Company’s results of operations, financial position or cash flows. It is not possible to predict with certainty whether or not the Company and its subsidiaries will ultimately be successful in any of these legal matters or, if not, what the impact might be.
Environmental
The Company and certain of its current and former direct and indirect corporate predecessors, subsidiaries and divisions have been identified by the United States Environmental Protection Agency (EPA) and certain state

12


environmental agencies and private parties as potentially responsible parties (PRPs)(“PRPs”) at various hazardous waste disposal sites under the Comprehensive Environmental Response, Compensation and Liability Act (Superfund)(“Superfund”) and equivalent state laws and, as such, may presently be liable for the cost of clean-up and other remedial activities at 3736 such sites. Responsibility for clean-up and other remedial activities at a Superfund site is typically shared among PRPs based on an allocation formula.
The Company believes that none of these matters, individually or in the aggregate, will have a material adverse effect on its results of operations, financial conditionposition, or future operating results,cash flows, generally either because estimates of the maximum potential liability at a site are not large or because liability will be shared with other PRPs, although no assurance can be given with respect to the ultimate outcome of any such matter.
Based on information available to the Company, which in most cases, includes: an estimate of allocation of liability among PRPs; the probability that other PRPs, many of whom are large, solvent public companies, will fully pay the cost apportioned to them; currently available information from PRPs and/or federal or state environmental agencies concerning the scope of contamination and estimated remediation and consulting costs; remediation alternatives; estimated legal fees; and other factors;factors, the Company has established an accrual for indicated environmental liabilities with a balance at September 30, 2005March 31, 2006 of approximately $54.9$17.6 million. Included in the total accrued liability is the $31.7$0.3 million anticipated cost to settle all outstanding claims related to Crystal Springs described below, which was recorded in the second quarter of 2005. For the other 35 sites, the Company has accrued amounts that do not exceed $3.0 million related to any individual site and management does not believe that the costs related to any of these other individual sites will have a material adverse effect on the Company’s results of operations, cash flows or financial condition. The Company expects to expend substantially all of the $54.9$17.6 million environmental accrued liability over the next three to five years.
In connection with the sale of Kuhlman Electric Corporation, the Company agreed to indemnify the buyer and Kuhlman Electric for certain environmental

16


liabilities relating to the past operations of Kuhlman Electric. The liabilities at issue result from operations of Kuhlman Electric that pre-date the Company’s acquisition of Kuhlman Electric’s parent company, Kuhlman Corporation, duringin 1999. During 2000, Kuhlman Electric notified the Company that it discovered potential environmental contamination at its Crystal Springs, Mississippi plant while undertaking an expansion of the plant. Kuhlman Electric and others, including the Company, have beenwere sued in numerous related lawsuits, in which multiple claimants allegealleged personal injury and property damage.
The Company and other defendants, including the Company’s subsidiary, Kuhlman Corporation, entered into a settlement in July 2005 regarding approximately 90% of personal injury and property damage claims relating to the alleged environmental contamination. In exchange for, among other things, the dismissal with prejudice of these lawsuits, the defendants agreed to pay a total sum of up to $39.0 million in settlement funds. The actual amount paid in settlement will depend upon the number of plaintiffs who opt-out of the settlement. The settlement will bewas paid in three approximately equal installments. The first paymenttwo payments of $12.9 million waswere made in the third quarterand fourth quarters of 2005 and the remaining installments will be$13.0 million was paid in the fourth quarter of 2005 and the first quarter of 2006.
The same group of defendants entered into a settlement in October 2005

13


regarding approximately 9% of personal injury and property damage claims relating to the alleged environmental contamination. In exchange for, among other things, the dismissal with prejudice of these lawsuits, the defendants agreed to pay a total sum of up to $5.4 million in settlement funds. The actual amount paid in settlement will depend upon the number of plaintiffs who opt-out of the settlement. The settlement will bewas paid in two approximately equal installments in the fourth quarter of 2005 and the first quarter of 2006. With this settlement, the Company and the other defendants have resolved about 98%99% of the known personal injury and property damage claims relating to the alleged environmental contamination. The cost of this settlement has been recorded in other income in the Consolidated Statements of Operations.
Conditional Asset Retirement Obligations
In 2005, the FASB issued Interpretation (“FIN”) No. 47, “Accounting for Conditional Asset Retirement Obligations” an interpretation of Statement of Financial Accounting Standards (“SFAS”) 143, which requires the Company to recognize legal obligations to perform asset retirements in which the timing and/or method of settlement are conditional on a future event that may or may not be within the control of the entity. Certain government regulations require the removal and disposal of asbestos from an existing facility at the time the facility undergoes major renovations or is demolished. The liability exists because the facility will not last forever, but it is conditional on future renovations, even if there are no immediate plans to remove the materials, which pose no health or safety hazard in their current condition. Similarly, government regulations require the removal or closure of underground storage tanks (“USTs”) when their use ceases, the disposal of polychlorinated biphenyl (“PCB”) transformers and capacitors when their use ceases, and the disposal of lead-based paint in conjunction with facility renovations or demolition. The Company currently has 11 manufacturing locations that have been identified as containing asbestos-related building materials, USTs, PCB transformers or capacitors, or lead-based paint. The fair value to remove and dispose of this material has been estimated and recorded at $0.8 million as of March 31, 2006 and December 31, 2005.

17


Product Liability
Like many other industrial companies who have historically operated in the United States, the Company (or parties the Company indemnifies) continues to be named as one of many defendants in asbestos-related personal injury actions. Management believes that the Company’s involvement is limited because, in general, these claims relate to a few types of automotive friction products, manufactured many years ago that contained encapsulated asbestos. The nature of the fibers, the encapsulation and the manner of use lead the Company to believe that these products are highly unlikely to cause harm. As of September 30, 2005,March 31, 2006, the Company had approximately 83,00067,800 pending asbestos-related product liability claims. Of these outstanding claims, approximately 76,00058,000 are pending in just three jurisdictions, where significant tort reform activities are underway.
The Company’s policy is to aggressively defend against these lawsuits and the Company has been successful in obtaining dismissal of many claims without any payment. The Company expects that the vast majority of the pending asbestos-related product liability claims where it is a defendant (or has an obligation to indemnify a defendant) will result in no payment being made by the Company or its insurer.insurers. In the first nine months of 2005,quarter 2006, of the approximately 11,7002,425 claims resolved, only 229 (2.0%46 (1.9%) resulted in any payment being made to a claimant by or on behalf of the Company. In 20042005, of the 4,062approximately 38,000 claims resolved, only 255 (6.3%295 (0.8%) resulted in any payment being made to a claimant by or on behalf of the Company. In 2003 of
Prior to June 2004, the 4,664 claims resolved, only 273 (5.9%) resulted in any payment being made to claimants. The settlement and defense costs of these claims were paid by the insurance carriers, except for $3.4 million paid in the first nine months of 2005 and $1.0 million for the full year in 2004 as described in the paragraph below. Based upon the encapsulated nature of the products, our experiences in aggressively defending and resolving claims in the past, and our significant insurance coverageassociated with solvent carriers as of the date of this filing, management does not believe that asbestos-related product liability claims are likely to have a material adverse effect on the Company’s results of operations, cash flows or financial condition.
Prior to June 2004, all claims were covered by the Company’s primary layer insurance coverage, and these carriers administered, defended, settled and paid all claims under a funding agreement.arrangement. In June 2004, primary layer insurance carriers notified the Company of the alleged exhaustion of their policy limits. This led the Company to access the next available layer of insurance coverage. Since June 2004, secondary layer insurers have paid asbestos-related litigation defense and settlement expenses pursuant to a funding

14


agreement. The arrangement. As of March 31, 2006, the Company has paid $3.4a receivable of $3.5 million in the first nine months of 2005 and $1.0 million in the fourth quarter of 2004 as a resultdue to funding settlements before reimbursement by some of the funding agreement.secondary layer insurers under this arrangement. The Company is expecting to fully recover these amounts. RecoveryAt March 31, 2006, the Company has an estimated liability of $37.8 million for future claims resolutions, with a related asset of $37.8 million to recognize the insurance proceeds receivable by the Company for estimated losses related to claims that have yet to be resolved. Insurance carrier reimbursement of 100% is dependentexpected based on the completion of an audit proving the exhaustion of primaryCompany’s experience, its insurance coveragecontracts and the successful resolution ofdecisions received to date in the declaratory judgment action referred to below.
The Company’s contractual relationship with the secondary layer carriers provides a change in circumstances and allows the Company to take a more direct role in defending and settling claims than with the primary carriers. Previously, the Company’s arrangement utilized the primary layer insurance carriers’ positions to defend and negotiate the settlements with input from the Company.
At September 30, 2005, the Company has a liability of $41.2 million; with a related asset of $41.2 million to recognize the insurance proceeds receivable to the Company for estimated claim losses. At December 31, 2004,2005, the comparable value of the insurance receivable and accrued liability was $40.8$41.0 million.

18


The amounts recorded in the Condensed Consolidated Balance Sheets related to the estimated future settlement of existing claims are as follows:
                
 September 30, December 31,  March 31, December 31, 
(Millions) 2005 2004  2006 2005 
Assets:  
Prepayments and other current assets $13.6 $13.5  $16.1 $20.8 
Other non-current assets 27.6 27.3  21.7 20.2 
          
Total insurance receivable $41.2 $40.8  $37.8 $41.0 
          
  
Liabilities:  
Accounts payable and accrued expenses $13.6 $13.5  $16.1 $20.8 
Long-term liabilities – other 27.6 27.3  21.7 20.2 
          
Total accrued liability $41.2 $40.8  $37.8 $41.0 
          
WeThe Company cannot reasonably estimate possible losses, if any, in excess of those for which we haveit has accrued, because weit cannot predict how many additional claims may be brought against the Company (or parties the Company has an obligation to indemnify) in the future, the allegations in such claims, the possible outcomes, or the impact of tort reform legislation currently being considered at the State and Federal level.levels.
A declaratory judgment action was filed in January 2004 in the Circuit Court of Cook County, Illinois by Continental Casualty Company and related companies (CNA)(“CNA”) against the Company and certain of its other historical general liability insurers. CNA provided the Company with both primary and additional layer insurance, and, in conjunction with other insurers, is currently defending and indemnifying the Company in its pending asbestos-related product liability claims. The lawsuit seeks to determine the extent of insurance coverage available to the Company including whether the available limits exhaust on a “per occurrence” or an “aggregate” basis, and to determine how the applicable coverage responsibilities should be

15


apportioned. On August 15, 2005, the Court issued an interim order regarding the apportionment matter. The interim order has the effect of making insurers responsible for all defense and settlement costs pro rata to time-on-the-risk, with the pro-ration method to hold the insured harmless for periods of bankrupt or unavailable coverage. ThisAppeals of the interim order were denied. However, the issue is under appeal.reserved for appellate review at the end of the action. In addition to the primary insurance available for asbestos-related claims, the Company has substantial additional layers of insurance available for potential future asbestos-related product claims. As such, the Company continues to believe that its coverage is sufficient to meet foreseeable liabilities.
Although it is impossible to predict the outcome of pending or future claims;claims or the impact of tort reform legislation being considered at the State and Federal levels, due to the encapsulated nature of the products, ourthe Company’s experiences in aggressively defending and resolving claims in the past, and ourthe Company’s significant insurance coverage with solvent carriers as of the date of this filing, management does not believe that asbestos-related product liability claims are likely to have a material adverse effect on the Company’s results of operations, cash flows or financial condition.

19


(11)(15) Leases and Commitments
The Company has guaranteed the residual values of certain leased machinery and equipment at one of its facilities. The guarantees extend through the maturity of the underlying lease, which is in September 2006. In the event the Company exercises its option not to purchase the machinery and equipment, the Company has guaranteed a residual value of $16.6 million. The Company does not believe it has any loss exposure due to this guarantee.
(16) Restatement of Marketable Securities
On January 4, 2005, the Company acquired 62.2% of the outstanding shares of Beru AG (“Beru”), headquartered in Ludwigsburg, Germany, from the Carlyle Group and certain family shareholders. In conjunction with the acquisition, the Company launched a tender offer for the remaining outstanding shares of Beru, which ended in February 2005. Presently, the Company holds 69.4% of the shares of Beru. In the preparation of the Company’s 2005 annual financial statements, the Company determined that marketable securities, which were part of the Beru acquisition and which amounted to $46.4 million as of March 31, 2005, had previously been reported as cash and cash equivalents in the Company’s March 31, 2005 quarterly filing, and should have been reported as marketable securities. The Company entered into two separate royalty agreements with Honeywell International for certain variable turbine geometry (VTG) turbochargershas restated its March 31, 2005 financial statements contained in orderthis quarterly filing to continue shipping to its OEM customers after a German court ruled in favorproperly present these marketable securities.
This restatement has no impact on current assets or total assets, but does impact the presentation of Honeywell in a patent infringement action. The two separate royalty agreements were signed in July 2002 and June 2003, respectively. The July 2002 agreement was effective immediately and expired in June 2003. The June 2003 agreement was effective July 2003 and covers the period through 2006 with a minimum royalty for shipments up to certain volume levels and a per unit royalty for any units sold above these stated amounts.
The royalty costs recognized under the agreementsConsolidated Statement of Cash Flow for the three and nine months ended September 30March 31, 2005. The effects of this restatement on the previously reported March 31, 2005 Consolidated Statements of Cash Flows were $0.5 million and $1.5 million in 2005 and $2.4 million and $12.0 million in 2004, respectively. These costs were all recognized as part of cost of goods sold. These costs will continue to change (a) the net (increase)/decrease in 2005marketable securities’ from $0.0 to $4.2 million; (b) payments for business acquired, net of cash acquired from $(429.4) million to $(477.2) million; (c) net cash used in investing activities from $(435.1) million to $(478.7) million; (d) effect of exchange rate changes on cash and becash equivalents from $(8.5) million to $(11.3) million; and (e) cash and cash equivalents at minimal levelsend of period from $163.2 million to $116.8 million.
(17) Operating Segments
Effective January 1, 2006, the Company assigned an operating facility previously reported in 2006 as the Company’s primary customers have converted most of their requirementsEngine segment to the next generation VTG turbocharger.
(12) Warranties
The Company provides warranties on some of its products. The warranty terms are typically from oneDrivetrain segment due to three years. Provisions for estimated expenses related to product warranty are made at the time products are sold. These estimates are established using historical information about the nature, frequency, and average cost of warranty claims. Management actively studies trends of warranty claims and takes action to

16


improve product quality and minimize warranty claims. Management believes that the warranty accrual is appropriate; however, actual claims incurred could differ from the original estimates, requiring adjustments to the accrual. The accrual is recorded in both long-term and short-term liabilities on the balance sheet. The following table summarizes the activity in the warranty accrual accounts:
         
  Nine months ended 
  September 30, 
(Millions) 2005  2004 
Beginning balance $26.4  $28.7 
Beru acquisition  7.6    
Provision  17.9   10.6 
Payments  (12.0)  (7.3)
Currency translation  (2.3)  (0.1)
       
Ending balance $37.6  $31.9 
       
(13) Comprehensive Income / (Loss)
Comprehensive income/(loss) is a measurement of all changes in stockholders’ equity that result from transactions and other economic events other than transactions with stockholders. For the Company, this includes foreign currency translation adjustments, changes in the minimum pension liability adjustment and market value changes in certain hedge instruments. Thefacility’s product mix. Prior period segment amounts presented as other comprehensive income/(loss), net of related taxes, are addedhave been re-classified to net earnings resulting in comprehensive income/(loss). The following table summarizesconform to the components of comprehensive income/(loss) on an after-tax basis for the three and nine-month periods ended September 30, 2005 and 2004.
                 
  Three months ended  Nine months ended 
  September 30,  September 30, 
(Millions) 2005  2004  2005  2004 
Foreign currency translation adjustments $(13.5) $20.5  $(83.0) $13.4 
Market value change in hedge instruments  (0.3)  (0.9)  (0.2)  2.0 
Minimum pension liability adjustment        (4.0)  3.7 
             
Change in accumulated other comprehensive income  (13.8)  19.6   (87.2)  19.1 
Net earnings as reported  61.4   44.8   175.0   150.6 
             
Total comprehensive income  $47.6  $64.4   $87.8  $169.7 
             

17


(14) Operating Segments
current year’s presentation. The following tables show net sales, segment earnings before interest and income taxes and total assets for the Company’s reportable operating segments.
                 
(Millions) Three months ended  Nine months ended 
  September 30,  September 30, 
  2005  2004  2005  2004 
Net Sales
                
Drivetrain $324.4  $318.7  $1,007.5  $1,025.7 
Engine  736.7   532.7   2,273.0   1,649.4 
Inter-segment eliminations  (10.2)  (11.6)  (34.7)  (39.0)
             
Net sales $1,050.9  $839.8  $3,245.8  $2,636.1 
             
                 
Earnings before income taxes
                
                 
Drivetrain $22.5  $24.4  $73.1  $78.9 
Engine  95.4   65.2   265.0   208.8 
             
Segment earnings before interest and income taxes  117.9   89.6   338.1   287.7 
                 
Corporate, including litigation settlement and equity in affiliates earnings  (21.7)  (15.2)  (87.6)  (39.4)
Interest expense and finance charges  (9.6)  (7.5)  (28.8)  (22.7)
             
Earnings before income taxes $86.6  $66.9  $221.7  $225.6 
             
         
  Total Assets 
  September 30,  December 31, 
(Millions) 2005  2004 
Drivetrain $928.8  $810.0 
Engine  3,067.2   2,208.4 
       
Total  3,996.0   3,018.4 
Corporate, including equity in affiliates  163.8   510.7 
       
Total assets $4,159.8  $3,529.1 
       
a) Corporate assets, including equity in affiliates, are net of trade receivables securitized and sold to third parties, and include cash, marketable securities, deferred income taxes and investments and advances.

18


(15) Sales of Receivables
The Company securitizes and sells certain receivables through third party financial institutions without recourse. The amount sold can vary each month based on the amount of underlying receivables. At both September 30, 2005 and 2004, the Company had sold $50 million of receivables under a Receivables Transfer Agreement for face value without recourse. During both of the nine-month periods ended September 30, 2005 and 2004, total cash proceeds from sales of accounts receivable were $450 million. The Company paid servicing fees related to these receivables of $1.3 million and $0.6 million for the nine months ended September 30, 2005 and 2004, respectively. These amounts are recorded in interest expense and finance charges in the Condensed Consolidated Statements of Operations.
(16) Goodwill
The changes in the carrying amount of goodwill for the nine months ended September 30, 2005, are as follows:
             
(Millions) Drivetrain  Engine  Total 
Balance at December 31, 2004 $134.6  $726.2  $860.8 
Beru acquisition     189.8   189.8 
Translation adjustment  (0.5)  (33.5)  (34.0)
          
Balance at September 30, 2005 $134.1  $882.5  $1,016.6 
          

19


(17) Retirement Benefit Plans
The Company has a number of defined benefit pension plans and other postretirement benefit plans covering eligible salaried and hourly employees. The other postretirement benefits plans, which provide medical and life insurance benefits, are unfunded plans. The estimated contributions to pension plans for 2005 range from $22 to $25 million, of which about $22 million has been contributed through the first nine months of the year. The components of net periodic benefit cost recorded in the Company’s Condensed Consolidated Statements of Operations, are as follows:
                         
                  Other post 
(Millions) Pension benefits  retirement benefits 
Three months ended September 30, 2005  2004  2005  2004 
  U.S.  Non-U.S.  U.S.  Non-U.S.         
         
Service cost  $0.7  $2.5   $0.5  $2.9  $2.0  $1.5 
Interest cost  4.2   3.3   7.7   3.7   7.7   6.8 
Expected return on plan assets  (6.8)  (2.0)  (11.6)  (3.1)      
Amortization of unrecognized transition obligation                  
Amortization of unrecognized prior service cost  0.3   0.1   0.6   0.2   (0.5)   
Amortization of unrecognized loss  1.2   0.4   1.0   1.1   3.2   2.5 
         
Net periodic cost/(benefit) $(0.4) $4.3  $(1.8) $4.8  $12.4  $10.8 
       
                         
                  Other post 
(Millions) Pension benefits  retirement benefits 
Nine months ended September 30, 2005  2004  2005  2004 
  U.S.  Non-U.S.  U.S.  Non-U.S.         
       
Service cost  $1.9  $7.9  $2.0  $7.9  $6.1  $4.5 
Interest cost  12.8   10.0   17.0   10.5   23.5   21.6 
Expected return on plan assets  (21.0)  (6.2)  (24.5)  (6.0)      
Amortization of unrecognized transition obligation           0.2       
Amortization of unrecognized prior service cost  1.1   0.1   1.3   0.2   (0.9)   
Amortization of unrecognized loss  3.6   1.9   4.5   1.8   9.6   6.3 
       
Net periodic cost/(benefit) $(1.6) $13.7  $0.3  $14.6  $38.3  $32.4 
       

20


         
Net Sales by Operating Segment
 Three months ended
March 31
 
(Millions)
    
  2006  2005 
     
     
Engine $785.9  $722.0 
Drivetrain  377.0   370.6 
Inter-segment eliminations  (7.7)  (9.1)
       
Net sales $1,155.2  $1,083.5 
       
         
Segment Earnings Before Interest and Income Taxes
 Three months ended
March 31
 
(Millions)
   
  2006  2005 
     
     
Engine $96.3  $74.0 
Drivetrain  22.7   25.8 
       
Segment earnings before interest and income taxes (“Segment EBIT”)  119.0   99.8 
Corporate, including equity in affiliates earnings and FAS 123(R)  (14.7)  (12.2)
       
Consolidated earnings before interest and taxes (“EBIT”)  104.3   87.6 
Interest expense and finance charges  9.4   9.3 
       
Earnings before income taxes & minority interest  94.9   78.3 
Provision for income taxes  26.6   (0.3)
Minority interest, net of tax  7.0   1.0 
       
Net earnings $61.3  $77.6 
       
Total Assets
(Millions)
         
  March 31,  December 31, 
  2006  2005 
Engine $2,819.6  $2,925.5 
Drivetrain  1,142.0   1,081.8 
       
Total  3,961.6   4,007.3 
Corporate, including equity in affiliates(a)
  244.6   82.1 
       
Total assets $4,206.2  $4,089.4 
       
(a)Corporate assets, including equity in affiliates, are net of trade receivables securitized and sold to third parties, and include cash, cash equivalents, deferred income taxes and investments and advances.

21


(18) Property, plant & equipment
         
  September 30,  December 31, 
(Millions) 2005  2004 
Land and buildings $496.7  $403.2 
Machinery and equipment  1,691.9   1,352.3 
Capital leases  1.2   1.1 
Construction in progress  131.2   103.0 
       
Total property, plant & equipment  2,321.0   1,859.6 
Less accumulated depreciation  1,064.0   782.4 
       
Property, plant & equipment — net $1,257.0  $1,077.2 
       
Interest costs capitalized during the nine-month periods ended September 30, 2005 and September 30, 2004 were $3.8 million and $3.2 million, respectively.
As of September 30, 2005 and December 31, 2004, accounts payable of $20.7 million and $24.4 million, respectively, were related to property, plant and equipment purchases.
As of September 30, 2005 and December 31, 2004, there were specific assets of $34.3 million and $38.7 million, respectively, pledged as collateral under certain of the Company’s long-term debt agreements.
(19) New Accounting Pronouncements
In November 2004, the FASBFinancial Accounting Standards Board (“FASB”) issued Statement of Financial Accounting Standards (SFAS)(“SFAS”) No. 151, “Inventory Costs” which is an amendment of ARB No. 43,No.43, Chapter 4. This statement provides clarification of accounting for abnormal amounts of idle facility expense, freight, handling costs and wasted material. Generally, this statement requires that those items be recognized as current period charges. SFAS 151 will bebecame effective for the Company on January 1, 2006. The Company does not expect that this pronouncement will have a material impact on its consolidated financial position, results of operations and cash flows.
In December 2004, the FASB issued SFAS No. 123R, “Shared-Based Payment” which requires companies to measure and recognize compensation expense for all share-based payments at fair value. Share-based payments include stock option grants and certain transactions under other Company stock plans. The Company grants options to purchase common stock of the Company to some of its employees and directors under various plans at prices equal to the market value of the stock on the dates the options are granted. SFAS 123R will be effective for the Company on January 1, 2006. The Company is currently evaluating the impact that the adoption of SFAS 123R will have on its consolidated financial position, results of operations and cash flows.
In March 2005, the FASB issued Interpretation (FIN) No. 47, “Accounting for Conditional Asset Retirement Obligations” an interpretation of SFAS 143. FIN 47 clarifies the manner in which uncertainties concerning the timing and the method of settlement of an asset retirement obligation should be accounted for. In addition, the Interpretation clarifies the circumstances under which fair value of an asset retirement obligation is considered subject to reasonable estimation. The Interpretation is effective no later than the end of fiscal years ending after December 15, 2005. The Company does151 did not expect

21


that this pronouncement will have a material impact on its consolidated financial position, results of operations and cash flows.

22


Item 2.Management’s Discussion and Analysis of Financial Condition and Results of Operations
INTRODUCTION
BorgWarner Inc. and Consolidated Subsidiaries (the Company)“Company”) is a leading global supplier of highly engineered systems and components primarily for powertrain applications. Our products help improve vehicle performance, fuel efficiency, air quality and vehicle stability. They are manufactured and sold worldwide, primarily to original equipment manufacturers (OEMs)(“OEMs”) of light-vehicleslight vehicles (i.e. passenger cars, sport-utility vehicles, cross-over vehicles, vans and light-trucks). Our products are also manufactured and sold to OEMs of commercial trucks, buses and agricultural and off-highway vehicles. We also manufacture and sell our products into the aftermarket for light and commercial vehicles. We operate manufacturing facilities serving customers in the Americas, Europe and Asia-Pacific,Asia, and are an original equipment supplier to every major OEMautomaker in the world.
The Company’s products fall into two reportable operating segments: Engine and Drivetrain. Effective January 1, 2006, the Company assigned an operating facility previously reported in the Engine segment to the Drivetrain segment due to changes in the facility’s product mix. Prior period segment amounts have been re-classified to conform to the current year’s presentation. The Engine segment’s products include turbochargers, timing chain systems, air management, emissions systems, thermal systems, as well as diesel and Engine.gas ignition systems. The Drivetrain segment is comprised of all-wheel drive transfer cases, torque management systems, and components and systems for automaticautomated transmissions.
RESTATEMENT
As discussed more fully in Note 16 in Item 1 of Part I, we have restated our Condensed Consolidated Statement of Cash Flows for the three months ended March 31, 2005. This discussion and automated transmissions. The Engine segment’s products include turbochargers, timing chain systems, air management, emissionsanalysis should be read in conjunction with the consolidated financial statements and thermal systems as well as dieselnotes appearing elsewhere in this report and gas ignition systems.in the 2005 Form 10-K.
RESULTS OF OPERATIONS
Three months ended September 30, 2005March 31, 2006 vs. Three months ended September 30, 2004March 31, 2005
Consolidated net sales for the thirdfirst quarter ended September 30, 2005March 31, 2006 totaled $1,050.9$1,155.2 million, a 25.1%6.6% increase over the thirdfirst quarter of 2004 including Beru, and were up 10.6% excluding Beru.2005. This increase occurred in a market where globalwhile light-vehicle production was up about 5%4% worldwide and 3% in North America from the previous year’s quarter. Light-vehicle production in North America was up nearly 2%. Light-vehicle production was upincreased approximately 13%4% in Asia-Pacific and down slightly4% in Europe. Approximately $3.1 million of theThe net sales increase was due to strongerpartially offset by the effect of weaker currencies, primarily the Euro.Euro, by approximately $48 million. Turbochargers, timing chain systems, ignition systems and automatic transmission components and systems are the products most affected by currency fluctuations in Europe and Asia-Pacific. Without the currency impact, the increase in net sales would have been 24.8%11.1% due to strong demand for the Company’s products in Europe and Asia-Pacific; and the acquisition of Beru.Asia-Pacific.

23


Gross profit and gross margin were $208.2$226.4 million and 19.8%19.6% for the thirdfirst quarter 2005 including the impact of Beru,2006 as compared to $145.1$213.7 million and 17.3%19.7% for the thirdfirst quarter 2004. Excluding Beru, our gross margin was 17.8%. The gross margin improvement in our base business was primarily driven by our sales increase.2005. Our gross margin percentage continues to be negatively impacted by higher commodity purchaseraw material and energy costs including steel, copper, aluminum, plastic resin and natural gas. CommodityRaw material and energy costs increased approximately $10$6 million as compared to the thirdfirst quarter 2004,2005, of which steelaluminum was the single largest contributor. Our focused cost reduction programs in our operations partially offset these higher commodityraw material and energy costs.

23


ThirdFirst quarter selling, general and administrative (SG&A) costs increased $42.6decreased $1.6 million to $132.6 million from $77.4 million to $120.0$134.2 million, and increaseddecreased as a percentage of net sales to 11.5% from 9.2% to 11.4% of net sales. Included in the increase was $4.2 million of depreciation and amortization of the allocated purchase price related to the acquisition of our majority stake in Beru. The inclusion of Beru in the Company’s operating results is responsible for $31.7 million of the increase in SG&A costs.12.4%. R&D costs, which are included in SG&A expenses, also increased $7.1$4.9 million to $46.0 million from $32.8 million to $39.9$41.1 million as compared to the thirdfirst quarter of 2004.2005. The increase is primarily driven by our continued investment in a number of cross-business R&D programs, as well as other key programs, all of which are necessary for short and long term growth. As a percentage of sales, R&D costs decreasedincreased to 4.0% from 3.9% to 3.8% versusin the thirdfirst quarter of 2004.2005.
Other net includesincome for the first quarter of 2006 of $0.5 million is comprised primarily of interest income. First quarter 2005 other income of $4.1 million is comprised mainly of a $2.1 million gain related toon the sale of a fixed asset disposal in our Drivetrain business.
Equity in affiliate earnings was $0.5of $10.0 million lower in the third quarter of 2005increased $6.0 million as compared to the thirdfirst quarter of 2004.2005 due to the combined effect of improved operating results of affiliates and adjustments made in 2005 to the carrying values of the equity investments.
ThirdFirst quarter interest expense and finance charges of $9.4 million increased $2.1$0.1 million as compared to the thirdfirst quarter 2004of 2005, primarily due primarily to increased debt levels from funding our Beru acquisition.higher short-term interest rates.
The Company’s provision for income taxes is based upon estimated annual tax rates for the year applied to federal, state and foreign income. The projected effective tax rate of 19.3%28.0% for 20052006 differs from the U.S. statutory rate primarily due to a) foreign rates, which differ from those in the US, and b) favorable permanent items including equity in affiliate earnings and Medicare prescription drug benefits. This rate is higher than the full year 2005 effective tax rate of 17.5% because the 2005 rate included a) the release of tax accrual accounts upon conclusion of certain tax audits and b) the tax effects of the dispositiondispositions. The 2006 projected effective tax rate of AGK and other miscellaneous dispositions, c) foreign rates which differ from those in the US and d) realization of certain business tax credits including R&D and foreign tax credits. If the effects of the tax accrual release, the disposition of AGK and other miscellaneous dispositions are not taken into account,28.0% compares to the Company’s full year 2005 effective tax rate associated with its on-going business operations is approximately 28.0%. This rate is lower than the 2004 tax rate for on-going operations of 30.0% due to changes in the mix of global pre-tax income among taxing jurisdictions as well as an increase in favorable permanent items.27.8%.
Net earnings were $61.4$61.3 million for the thirdfirst quarter, or $1.07$1.06 per diluted share, an increasea decrease of $0.28$0.30 per diluted share over the previous year’s thirdfirst quarter. The increase from the prior year third quarter was due to favorableImproved operating results in the first quarter of $0.202006 provided an incremental $0.13 per share including Beru, favorable tax adjustment of $0.08 per share, favorable currency impact of $0.01 per share and a $(0.01) per share decrease due to an increase in shares outstanding.
Nine months ended September 30, 2005 vs. Nine months ended September 30, 2004
Consolidated net sales for the first nine months ended September 30, 2005 totaled $3,245.8 million, a 23.1% increase over the first nine months of 2004 including Beru, andsame period a year ago but, on a reporting basis, were up 8.6% excluding Beru. This increase occurred in a market where global light-vehicle production was up about 3% frommore than offset by the previous year’s first nine months. Light-vehicle production in North America was down approximately 1%. Light-vehicle production increased approximately 9% in Asia-Pacific and flat in Europe. Net sales increased $45.4 million due to stronger currencies, primarily the Euro. Turbochargers, ignition systemsfollowing factors:
An unfavorable currency impact of $(0.07) per share
The impact of the implementation of FAS 123(R) of $(0.04) per share
A $(0.01) per share decrease due to the higher number of shares outstanding
The release of tax accruals in 2005 of $0.40 per share

24


and automatic transmission components and systems are
Net gains from divestitures in 2005 of $0.11 per diluted share
The write-off in 2005 of the excess purchase price associated with Beru’s in-process R&D of $(0.13) per diluted share
Reportable Operating Segments
Effective January 1, 2006, the products most affected by currency fluctuations in Europe and Asia-Pacific. Without the currency impact, the increase in net sales would have been 21.4% due to strong demand for the Company’s products in Europe and Asia-Pacific; and the acquisition of Beru.
Gross profit and gross margin were $654.3 million and 20.2% for the first nine months of 2005 including the impact of Beru, as compared to $487.4 million and 18.5% for the third quarter 2004. Excluding Beru, our gross margin was 18.1%. Gross profit margins were impacted negatively by higher costs for commodity purchases, including steel, copper, aluminum, plastic resin and natural gas. The increase in commodity costs from the first nine months of 2004 was approximately $34 million. Our focused cost reduction programs in our operations partially offset these higher commodity costs.
SG&A costs increased $125.9 million from $259.9 million to $385.8 million, and increased as a percentage of sales from 9.9% to 11.9% of net sales. IncludedCompany assigned an operating facility previously reported in the increase was $25.3 million of depreciation and amortization of the allocated purchase price relatedEngine segment to the acquisition of our majority stake in Beru. The inclusion of Beru in the Company’s operating results is responsible for $106.2 million of the increase in SG&A costs. R&D costs, which are included in SG&A expenses, also increased $30.3 million from $90.7 million to $121.0 million as compared to the third quarter of 2004. As a percentage of sales, R&D costs increased from 3.4% to 3.7% versus the third quarter of 2004.
Other, net includes a $45.5 million charge related to the anticipated cost of settling all Crystal Springs-related alleged environmental contamination personal injury and property damage claims. Equity in affiliate earnings was $3.5 million lower in the first nine months of 2005 as compared to the first nine months of 2004 due to adjustments to the carrying values of our equity investments in the first quarter.
Interest expense and finance charges in 2005 increased $6.1 million compared with the first nine months of 2004 due primarily to increased debt levels from funding our Beru acquisition.
The Company’s provision for income taxes is based upon estimated annual tax rates for the year applied to federal, state and foreign income. The projected effective tax rate of 19.3% for 2005 differs from the U.S. statutory rate primarily due to a) the release of tax accrual accounts upon conclusion of certain tax audits, b) the tax effects of the disposition of AGK and other miscellaneous dispositions, c) foreign rates which differ from those in the US and d) realization of certain business tax credits including R&D and foreign tax credits. If the effects of the tax accrual release, the disposition of AGK and other miscellaneous dispositions are not taken into account, the Company’s effective tax rate associated with its on-going business operations is approximately 28.0%. This rate is lower than the 2004 tax rate for on-going operations of 30.0%Drivetrain segment due to changes in the mix of global pre-tax income among taxing jurisdictions as well as an increase in favorable permanent items.

25


Net earnings were $175.0 million forfacility’s product mix. Prior period segment amounts have been re-classified to conform to the first nine months, or $3.05 per diluted share compared to $150.6 million or $2.67 per share for the first nine months of 2004. The increase of $0.38 per share from the priorcurrent year’s first nine months is comprised of the following factors, including certain non-U.S. GAAP measures:
     
(Net earnings per share — diluted, unaudited)    
BorgWarner base business $0.32 
Beru’s contribution to net earnings  0.10 
Impact of changes in foreign currencies  0.08 
Dilution from increase in shares outstanding  (0.05)
Gain from divestitures  0.11 
Immediate write-off of the excess purchase price associated with Beru’s in-process R&D  (0.13)
Release of tax accruals and adjustments  0.45 
Estimated settlement of all Crystal Springs related claims  (0.50)
    
Total increase $0.38 
    

26


Reportable Operating Segments
presentation. The following tables present net sales and segment earnings before interest and income taxes by segment for the three and nine months ended September 30,March 31, 2006 and 2005 and 2004 and total assets as of September 30, 2005March 31, 2006 and December 31, 2004.2005.
                 
(Millions) Three months ended  Nine months ended 
  September 30,  September 30, 
  2005  2004  2005  2004 
Net Sales
                
Drivetrain $324.4  $318.7  $1,007.5  $1,025.7 
Engine  736.7   532.7   2,273.0   1,649.4 
Inter-segment eliminations  (10.2)  (11.6)  (34.7)  (39.0)
             
Net sales $1,050.9  $839.8  $3,245.8  $2,636.1 
             
                 
Earnings before income taxes
                
                 
Drivetrain $22.5  $24.4  $73.1  $78.9 
Engine  95.4   65.2   265.0   208.8 
             
Segment earnings before interest and income taxes  117.9   89.6   338.1   287.7 
                 
Corporate, including litigation settlement and equity in affiliates earnings  (21.7)  (15.2)  (87.6)  (39.4)
                 
Interest expense and finance charges  (9.6)  (7.5)  (28.8)  (22.7)
             
Earnings before income taxes $86.6  $66.9  $221.7  $225.6 
             
Net Sales by Operating Segment
(Millions)
         
  Total Assets 
  September 30,  December 31, 
(Millions) 2005  2004 
Drivetrain $928.8  $810.0 
Engine  3,067.2   2,208.4 
       
Total  3,996.0   3,018.4 
Corporate, including equity in affiliates  163.8   510.7 
       
Total assets $4,159.8  $3,529.1 
       
         
  Three months ended 
  March 31, 
  2006  2005 
Engine $785.9  $722.0 
Drivetrain  377.0   370.6 
Inter-segment eliminations  (7.7)  (9.1)
       
Net sales $1,155.2  $1,083.5 
       
Segment Earnings Before Interest and Income Taxes
(Millions)
         
  Three months ended 
  March 31, 
  2006  2005 
Engine $96.3  $74.0 
Drivetrain  22.7   25.8 
       
Segment earnings before interest and income taxes (“Segment EBIT”)  119.0   99.8 
Corporate, including equity in affiliates earnings and FAS 123(R)  (14.7)  (12.2)
       
Consolidated earnings before interest and taxes (“EBIT”)  104.3   87.6 
Interest expense and finance charges  9.4   9.3 
       
Earnings before income taxes & minority interest  94.9   78.3 
Provision for income taxes  26.6   (0.3)
Minority interest, net of tax  7.0   1.0 
       
Net earnings $61.3  $77.6 
       

2725


Three months ended September 30, 2005March 31, 2006 vs. Three months ended September 30, 2004March 31, 2005
The Drivetrain segment net sales increased $5.7 million, or 1.8% and segment earnings before interest and taxes decreased $1.9 million, or 7.8% from the third quarter of 2004. The sales increase was driven by growth outside of North America including higher sales of DualTronicTM transmission modules. The Drivetrain segment’s earnings before interest and taxes decreased 7.8% for the quarter due to lower domestic production of light trucks and sport-utility vehicles equipped with its torque transfer products.
The Engine segment net sales increased $204.0$63.9 million, or 38.3%8.9%, and segment earnings before interest and taxes increased $30.2$22.3 million, or 46.3%30.1%, from the thirdfirst quarter of 2004. The increase in net sales was partially due to the acquisition of our majority stake in Beru whose operating results are now included in this segment.2005. Excluding the impactone-time write-off in the first quarter of 2005 of the Beru acquisition,excess purchase price associated with Beru’s in-process R&D, the Engine segment net sales were 15.3% higher thanearnings before interest and taxes increased $12.3 million, or 14.6%, over the prior year. The Engine segment continues to benefit from strong demand for turbochargers for European passenger cars and commercial vehicle applications. Sales of timing chains increased as well, particularly to our Asian customers. The EBIT margin increased from 20042005 due to the combined effect of increased sales across all Engine segment product lines which offset commodity cost increasesfamilies and the amortizationunfavorable impact of Beru related acquisition costs.
Nine months ended September 30,special items on the first quarter 2005 vs. Nine months ended September 30, 2004EBIT margin.
The Drivetrain segment net sales decreased $18.2increased $6.4 million, or 1.8%1.7%, and segment earnings before interest and taxes decreased $5.8$3.1 million, or 7.4%12.0%, from the first nine monthsquarter of 2004.2005. The net sales decreaseincrease was a resultdriven by growth outside of weaker sport-utility and light truck production in North America partially offset by increasedincluding higher sales of DualTronicTM transmission modules. The segmentDrivetrain segment’s earnings before interest and taxes margin decrease was due primarily to the incremental profit loss on the lower sales volumes and the negative impact of commodity and health care cost increases incurred during the first nine months.
The Engine segment net sales increased $623.6 million, or 37.8% and segment earnings before interest and taxes increased $56.2 million, or 26.9% from the first nine months of 2004. The increase in net sales was partiallydecreased due to the acquisitioncombined effect of our majority stake in Beru whose operating results are now included in this segment. Excluding the impacthigher health costs, continued raw material and energy cost pressures and lower North American production of the Beru acquisition, Engine segment net sales were 14.7% higher than the prior year. The Engine segment continues to benefit from strong demand for turbochargers for European passenger carslight trucks and commercial vehicle applications. Sales of timing chains increased as well, particularly to our Asian customers. The EBIT margin decreased from 2004 due to the unfavorable product mix and the amortization of Beru related acquisition costs.sport-utility vehicles equipped with its torque transfer products.
Outlook for the remainder of 20052006
The Company is cautious about the remainder of 20052006 as the industry environment remains difficult. The recent increases in fuel prices and customer incentive sales programs have made near term vehicle production levels more uncertain. North American sport-utility vehicle sales are expected to continue to show weakness induring the fourth quarterrest of 2005.2006. We anticipate commodity cost increases will be approximately $45$25 million for 2005,2006 including steel, copper, aluminum, plastic resin and natural gas. The Company continues to focus on its cost reduction efforts to help offset this market weakness and the effects of commodity cost increases.
The Company maintains a positive long-term outlook for its business and is committed to ongoing strategic investments in capital and new product development and strategic capital investments to enhance its product leadership strategy. The trends that are driving our longer-term growth are expected to continue, including the growth of diesel engines worldwide, the increased adoption of automatic transmissions in Europe and Asia-Pacific, the popularity of cross-over vehicles in North America and the move to chain engine timing systems in both Europe and Asia-Pacific.

28


FINANCIAL CONDITION AND LIQUIDITY
Net cash provided by operating activities decreased $68.1increased $3.1 million to $48.1 million for the first three months of 2006 from $320.7$45.0 million in the first nine months of 2004 to $252.6 million for the first ninethree months of 2005. The decrease in operating cash flow from 2004 was primarily due to tax payments made by our non-U.S. entities, including $30.4 million by Beru of which approximately $19.0 million related to a recently completed statutory tax audit. In addition, in 2004 the Company funded its U.S. employee retirement benefit plans with $25.8 million of the Company’s common stock.
Capital spending, including tooling outlays, was $179.7$70.3 million in the first ninethree months of 2005,2006, compared with $167.2$52.8 million in 2004.2005. Selective capital spending remains an area of focus for the Company, both in order to support our book of new business, and for cost reductions

26


and productivity improvements. The Company expects to spend $285 million to $305$325 million on capital and tooling expenditures in 2005,2006, but this expectation is subject to ongoing review based on market conditions.
As of September 30, 2005,March 31, 2006, debt increased from year-end 20042005 by $216.1$32.5 million, and cash and cash equivalents decreased by $90.2$32.9 million and marketable securities increased by $25.2 million. The debt increase was primarily due to the funding of our Beru acquisition. Our debt to capital ratio was 33.0%30.8% at the end of the thirdfirst quarter versus 27.6%31.1% at the end of 2004.2005. The Company paid dividends, including those to minority shareholders, of $23.7$18.2 million and $20.9$10.5 million in the first ninethree months of 20052006 and 2004,2005, respectively.
The Company securitizes and sells certain receivables through third party financial institutions without recourse. The amount sold can vary each month based on the amount of underlying receivables. At both September 30,March 31, 2006 and 2005, and 2004, the Company had sold $50 million of receivables under a Receivables Transfer Agreement for face value without recourse. During both of the nine-monththree-month periods ended September 30,March 31, 2006 and 2005, and 2004, total cash proceeds from sales of accounts receivable were $450$150 million. The Company paid servicing fees related to these receivables of $1.3$0.6 million and $0.6$0.4 million for the ninethree months ended September 30,March 31, 2006 and 2005, and 2004, respectively. These amounts are recorded in interest expense and finance charges in the Condensed Consolidated Statements of Operations.
The Company has a revolving credit facility, which provides for committed borrowings up to $600 million through July 2009. At September 30, 2005, $40.0March 31, 2006, $90.0 million of borrowings under the facility were outstanding in addition to $1.0$26.7 million of obligations under standby letters of credit. At December 31, 2004

29


2005, $15.0 million of borrowings under the facility was unused.were outstanding in addition to $25.7 million of obligations under standby letters of credit. The credit agreement is subject to the usual terms and conditions applied by banks to an investment grade company. The Company was in compliance with all covenants at September 30, 2005March 31, 2006 and December 31, 20042005 and expects to remain compliant in future periods.
From a credit quality perspective, we have an investment grade credit rating of A- (stable outlook) from Standard & Poors and Baa2 (positive outlook) from Moodys.
The Company believes that the combination of cash balances, cash flow from operations, available credit facilities and universal shelf registration will be sufficient to satisfy its cash needs for the current level of operations and planned operations for the remainder of 2005.2006. The Company expects that net cash provided by operating activities will exceed $350be approximately $450 million in 2005.2006.
OTHER MATTERS
Contingencies
In the normal course of business the Company and its subsidiaries are parties to various legal claims, actions and complaints, including matters involving intellectual property claims, general liability and various other risks. It is not possible to predict with certainty whether or not the Company and its subsidiaries will ultimately be successful in any of these legal matters or, if not, what the impact might be. The Company’s environmental and product liability contingencies are discussed separately below. The Company’s management does not expect that the results in any of these legal proceedings will have a material adverse effect on the Company’s results of operations, financial position or cash flows.
Environmental
The Company and certain of its current and former direct and indirect corporate predecessors, subsidiaries and divisions have been identified by the United States Environmental Protection Agency (EPA) and certain state environmental agencies and private parties as potentially responsible parties (PRPs)(“PRPs”) at various hazardous waste disposal sites under the Comprehensive Environmental

27


Response, Compensation and Liability Act (Superfund)(“Superfund”) and equivalent state laws and, as such, may presently be liable for the cost of clean-up and other remedial activities at 3736 such sites. Responsibility for clean-up and other remedial activities at a Superfund site is typically shared among PRPs based on an allocation formula.
The Company believes that none of these matters, individually or in the aggregate, will have a material adverse effect on its results of operations, financial conditionposition, or future operating results,cash flows, generally either because estimates of the maximum potential liability at a site are not large or because liability will be shared with other PRPs, although no assurance can be given with respect to the ultimate outcome of any such matter.
Based on information available to the Company, which in most cases, includes: an estimate of allocation of liability among PRPs; the probability that other PRPs, many of whom are large, solvent public companies, will fully pay the cost apportioned to them; currently available information from PRPs and/or

30


federal or state environmental agencies concerning the scope of contamination and estimated remediation and consulting costs; remediation alternatives; estimated legal fees; and other factors;factors, the Company has established an accrual for indicated environmental liabilities with a balance at September 30, 2005March 31, 2006 of approximately $54.9$17.6 million. Included in the total accrued liability is the $31.7$0.3 million anticipated cost to settle all outstanding claims related to Crystal Springs described below, which was recorded in the second quarter of 2005. For the other 35 sites, the Company has accrued amounts that do not exceed $3.0 million related to any individual site and management does not believe that the costs related to any of these other individual sites will have a material adverse effect on the Company’s results of operations, cash flows or financial condition. The Company expects to expend substantially all of the $54.9$17.6 million environmental accrued liability over the next three to five years.
In connection with the sale of Kuhlman Electric Corporation, the Company agreed to indemnify the buyer and Kuhlman Electric for certain environmental liabilities relating to the past operations of Kuhlman Electric. The liabilities at issue result from operations of Kuhlman Electric that pre-date the Company’s acquisition of Kuhlman Electric’s parent company, Kuhlman Corporation, duringin 1999. During 2000, Kuhlman Electric notified the Company that it discovered potential environmental contamination at its Crystal Springs, Mississippi plant while undertaking an expansion of the plant. Kuhlman Electric and others, including the Company, have beenwere sued in numerous related lawsuits, in which multiple claimants allegealleged personal injury and property damage.
The Company and other defendants, including the Company’s subsidiary, Kuhlman Corporation, entered into a settlement in July 2005 regarding approximately 90% of personal injury and property damage claims relating to the alleged environmental contamination. In exchange for, among other things, the dismissal with prejudice of these lawsuits, the defendants agreed to pay a total sum of up to $39.0 million in settlement funds. The actual amount paid in settlement will depend upon the number of plaintiffs who opt-out of the settlement. The settlement will bewas paid in three approximately equal installments. The first paymenttwo payments of $12.9 million waswere made in the third quarterand fourth quarters of 2005 and the remaining installments will be$13.0 million was paid in the fourth quarter of 2005 and the first quarter of 2006.
The same group of defendants entered into a settlement in October 2005

28


regarding approximately 9% of personal injury and property damage claims relating to the alleged environmental contamination. In exchange for, among other things, the dismissal with prejudice of these lawsuits, the defendants agreed to pay a total sum of up to $5.4 million in settlement funds. The actual amount paid in settlement will depend upon the number of plaintiffs who opt-out of the settlement. The settlement will bewas paid in two approximately equal installments in the fourth quarter of 2005 and the first quarter of 2006. With this settlement, the Company and the other defendants have resolved about 98%99% of the known personal injury and property damage claims relating to the alleged environmental contamination. The cost of this settlement has been recorded in other income in the Consolidated Statements of Operations.
Conditional Asset Retirement Obligations
In 2005, the FASB issued Interpretation (“FIN”) No. 47, “Accounting for Conditional Asset Retirement Obligations” an interpretation of Statement of Financial Accounting Standards (“SFAS”) 143, which requires the Company to recognize legal obligations to perform asset retirements in which the timing and/or method of settlement are conditional on a future event that may or may not be within the control of the entity. Certain government regulations require the removal and disposal of asbestos from an existing facility at the time the facility undergoes major renovations or is demolished. The liability exists because the facility will not last forever, but it is conditional on future renovations, even if there are no immediate plans to remove the materials, which pose no health or safety hazard in their current condition. Similarly, government regulations require the removal or closure of underground storage tanks (“USTs”) when their use ceases, the disposal of polychlorinated biphenyl (“PCB”) transformers and capacitors when their use ceases, and the disposal of lead-based paint in conjunction with facility renovations or demolition. The Company currently has 11 manufacturing locations that have been identified as containing asbestos-related building materials, USTs, PCB transformers or capacitors, or lead-based paint. The fair value to remove and dispose of this material has been estimated and recorded at $0.8 million as of March 31, 2006 and December 31, 2005.
Product Liability
Like many other industrial companies who have historically operated in the United States, the Company (or parties the Company indemnifies) continues to be named as one of many defendants in asbestos-related personal injury actions. Management believes that the Company’s involvement is limited because, in general, these claims relate to a few types of automotive

31


friction products, manufactured many years ago that contained encapsulated asbestos. The nature of the fibers, the encapsulation and the manner of use lead the Company to believe that these products are highly unlikely to cause harm. As of September 30, 2005,March 31, 2006, the Company had approximately 83,00067,800 pending asbestos-related product liability claims. Of these outstanding claims, approximately 76,00058,000 are pending in just three jurisdictions, where significant tort reform activities are underway.
The Company’s policy is to aggressively defend against these lawsuits and the Company has been successful in obtaining dismissal of many claims without any payment. The Company expects that the vast majority of the pending asbestos-related product liability claims where it is a defendant (or has an obligation to indemnify a defendant) will result in no payment being made by

29


the Company or its insurer.insurers. In the first nine months of 2005,quarter 2006, of the approximately 11,7002,425 claims resolved, only 229 (2.0%46 (1.9%) resulted in any payment being made to a claimant by or on behalf of the Company. In 20042005, of the 4,062approximately 38,000 claims resolved, only 255 (6.3%295 (0.8%) resulted in any payment being made to a claimant by or on behalf of the Company. In 2003 of
Prior to June 2004, the 4,664 claims resolved, only 273 (5.9%) resulted in any payment being made to claimants. The settlement and defense costs of these claims were paid by the insurance carriers, except for $3.4 million paid in the first nine months of 2005 and $1.0 million for the full year in 2004 as described in the paragraph below. Based upon the encapsulated nature of the products, our experiences in aggressively defending and resolving claims in the past, and our significant insurance coverageassociated with solvent carriers as of the date of this filing, management does not believe that asbestos-related product liability claims are likely to have a material adverse effect on the Company’s results of operations, cash flows or financial condition.
Prior to June 2004, all claims were covered by the Company’s primary layer insurance coverage, and these carriers administered, defended, settled and paid all claims under a funding agreement.arrangement. In June 2004, primary layer insurance carriers notified the Company of the alleged exhaustion of their policy limits. This led the Company to access the next available layer of insurance coverage. Since June 2004, secondary layer insurers have paid asbestos-related litigation defense and settlement expenses pursuant to a funding agreement. Thearrangement. As of March 31, 2006, the Company has paid $3.4a receivable of $3.5 million in the first nine months of 2005 and $1.0 million in the fourth quarter of 2004 as a resultdue to funding settlements before reimbursement by some of the funding agreement.secondary layer insurers under this arrangement. The Company is expecting to fully recover these amounts. RecoveryAt March 31, 2006, the Company has an estimated liability of $37.8 million for future claims resolutions, with a related asset of $37.8 million to recognize the insurance proceeds receivable by the Company for estimated losses related to claims that have yet to be resolved. Insurance carrier reimbursement of 100% is dependentexpected based on the completion of an audit proving the exhaustion of primaryCompany’s experience, its insurance coveragecontracts and the successful resolution ofdecisions received to date in the declaratory judgment action referred to below.
The Company’s contractual relationship with the secondary layer carriers provides a change in circumstances and allows the Company to take a more direct role in defending and settling claims than with the primary carriers. Previously, the Company’s arrangement utilized the primary layer insurance carriers’ positions to defend and negotiate the settlements with input from the Company.
At September 30, 2005, the Company has a liability of $41.2 million; with a related asset of $41.2 million to recognize the insurance proceeds receivable to the Company for estimated claim losses. At December 31, 2004,2005, the comparable value of the insurance receivable and accrued liability was $40.8$41.0 million.

32


The amounts recorded in the Condensed Consolidated Balance Sheets related to the estimated future settlement of existing claims are as follows:
                
 September 30, December 31,  March 31, December 31, 
(Millions) 2005 2004  2006 2005 
Assets:  
Prepayments and other current assets $13.6 $13.5  $16.1 $20.8 
Other non-current assets 27.6 27.3  21.7 20.2 
          
Total insurance receivable $41.2 $40.8  $37.8 $41.0 
          
  
Liabilities:  
Accounts payable and accrued expenses $13.6 $13.5  $16.1 $20.8 
Long-term liabilities — other 27.6 27.3 
Long-term liabilities – other 21.7 20.2 
          
Total accrued liability $41.2 $40.8  $37.8 $41.0 
          
WeThe Company cannot reasonably estimate possible losses, if any, in excess of those for which we haveit has accrued, because weit cannot predict how many additional claims may be brought against the Company (or parties the Company has an obligation to indemnify) in the future, the allegations in such claims, the possible outcomes, or the impact of tort reform legislation currently being considered at the State and Federal level.levels.
A declaratory judgment action was filed in January 2004 in the Circuit Court of Cook County, Illinois by Continental Casualty Company and related companies (CNA)(“CNA”) against the Company and certain of its other historical general liability insurers. CNA provided the Company with both primary and

30


additional layer insurance, and, in conjunction with other insurers, is currently defending and indemnifying the Company in its pending asbestos-related product liability claims. The lawsuit seeks to determine the extent of insurance coverage available to the Company including whether the available limits exhaust on a “per occurrence” or an “aggregate” basis, and to determine how the applicable coverage responsibilities should be apportioned. On August 15, 2005, the Court issued an interim order regarding the apportionment matter. The interim order has the effect of making insurers responsible for all defense and settlement costs pro rata to time-on-the-risk,time- on-the-risk, with the pro-ration method to hold the insured harmless for periods of bankrupt or unavailable coverage. ThisAppeals of the interim order were denied. However, the issue is under appeal.reserved for appellate review at the end of the action. In addition to the primary insurance available for asbestos-related claims, the Company has substantial additional layers of insurance available for potential future asbestos-related product claims. As such, the Company continues to believe that its coverage is sufficient to meet foreseeable liabilities.
Although it is impossible to predict the outcome of pending or future claims;claims or the impact of tort reform legislation being considered at the State and Federal levels, due to the encapsulated nature of the products, ourthe Company’s experiences in aggressively defending and resolving claims in the past, and ourthe Company’s significant insurance coverage with solvent carriers as of the date of this filing, management does not believe that asbestos-related product liability claims are likely to have a material adverse effect on the Company’s results of operations, cash flows or financial condition.

33


New Accounting Pronouncements
In November 2004, the FASBFinancial Accounting Standards Board (“FASB”) issued Statement of Financial Accounting Standards (SFAS)(“SFAS”) No. 151, “Inventory Costs” which is an amendment of ARB No.43, Chapter 4. This statement provides clarification of accounting for abnormal amounts of idle facility expense, freight, handling costs and wasted material. Generally, this statement requires that those items be recognized as current period charges. SFAS 151 will bebecame effective for the Company on January 1, 2006. The Company does not expect that this pronouncement will have a material impact on its consolidated financial position, results of operations and cash flows.
In December 2004, the FASB issued SFAS No. 123R, “Shared-Based Payment” which requires companies to measure and recognize compensation expense for all share-based payments at fair value. Share-based payments include stock option grants and certain transactions under other Company stock plans. The Company grants options to purchase common stock of the Company to some of its employees and directors under various plans at prices equal to the market value of the stock on the dates the options are granted. SFAS 123R will be effective for the Company on January 1, 2006. The Company is currently evaluating the impact that the adoption of SFAS 123R will have on its consolidated financial position, results of operations and cash flows.
In March 2005, the FASB issued Interpretation (FIN) No. 47, “Accounting for Conditional Asset Retirement Obligations” an interpretation of SFAS 143. FIN 47 clarifies the manner in which uncertainties concerning the timing and the method of settlement of an asset retirement obligation should be accounted for. In addition, the Interpretation clarifies the circumstances under which fair value of an asset retirement obligation is considered subject to reasonable estimation. The Interpretation is effective no later than the end of fiscal years ending after December 15, 2005. The Company does151 did not expect that this pronouncement will have a material impact on its consolidated financial position, results of operations and cash flows.
Recent Development
On OctoberApril 21, 2005,2006, the Company announced a $0.14$0.16 per share dividend to be paid on NovemberMay 15, 20052006 to stockholders of record on NovemberMay 1, 2005.2006.
DISCLOSURE REGARDING FORWARD-LOOKING STATEMENTS
Statements contained in this Management’s Discussion and Analysis of Financial Condition and Results of Operations may contain forward-looking statements as contemplated by the 1995 Private Securities Litigation Reform Act that are based on management’s current expectations, estimates and

31


projections. Words such as “expects,” “anticipates,” “intends,” “plans,” “believes,” “estimates,” variations of such words and similar expressions are intended to identify such forward-looking statements. Forward-looking statements are subject to risks and uncertainties, many of which are difficult to predict and generally beyond the control of the Company, that could cause actual results to differ materially from those expressed, projected or implied in or by the forward-looking statements. Such risks and uncertainties include: fluctuations in domestic or foreign vehicle

34


production, the continued use of outside suppliers, fluctuations in demand for vehicles containing the Company’s products, general economic conditions, as well as other risks detailed in the Company’s filings with the Securities and Exchange Commission, including the Cautionary Statements filed as Exhibit 99.1 toRisk Factors, identified in the Form 10-K for the fiscal year ended December 31, 2004.2005. The Company does not undertake any obligation to update any forward-looking statements.
Item 3.Quantitative and Qualitative Disclosure About Market Risk
There have been no material changes to our exposures related to market risk since December 31, 2004.2005.
Item 4.Controls and Procedures
The Company’s management, including the Chief Executive Officer and Chief Financial Officer, have conducted an evaluation of the effectiveness of disclosure controls and procedures as of the end of the period covered by this report. Based on that evaluation, the Chief Executive Officer and Chief Financial Officer concluded that the disclosure controls and procedures are effective in ensuring that information required to be disclosed in reports that the Company files or submits under the Exchange Act is recorded, processed, summarized and reported within the time periods specified in Securities and Exchange Commission rules and forms. There have been no changes in internal control over financial reporting that occurred during the period covered by this report that have materially affected, or are likely to materially affect, our internal control over financial reporting.
The Company completed the acquisition of its majority stake in Beru during the first quarter of 2005 and has not yet completed its documentation and testing of Beru’s internal controls over financial reporting. The Company is in the process of evaluating Beru’s internal controls.

3532


PART II. OTHER INFORMATION
Item 1.Legal Proceedings
On July 8, 2005, the Company announced that it and other defendants, including its subsidiary Kuhlman Corporation, had entered into a settlement regarding approximately 90% of the claims pending in Mississippi state court related to previously alleged environmental contamination from a KEC plant-site in Crystal Springs, Mississippi. The Company and other defendants agreed to pay up to $39 million in three equal installments ending on January 2, 2006.
The same group of defendants entered into a settlement in October 2005 regarding approximately 9% of personal injury and property damage claims relating to the alleged environmental contamination. In exchange for, among other things, the dismissal with prejudice of these lawsuits, the defendants agreed to pay a total sum of up to $5.4 million in settlement funds. The actual amount paid in settlement will depend upon the number of plaintiffs who opt-out of the settlement. The settlement will be paid in two approximately equal installments in the fourth quarter of 2005 and the first quarter of 2006. With this settlement, the Company and the other defendants have resolved about 98% of the personal injury and property damage claims relating to the alleged environmental contamination.
The Company is subject to a number of claims and judicial and administrative proceedings (some of which involve substantial amounts) arising out of the Company’s business or relating to matters for which the Company may have a contractual indemnity obligation. See Note 10 —14 – Contingencies to the condensed consolidated financial statements for a discussion of environmental, product liability and other litigation, which is incorporated herein by reference.
A declaratory judgment action was filed by a subsidiary of the Company, BorgWarner Diversified Transmission Products Inc. (“DTP”), in January 2006 in the United States District Court, Southern District of Indiana, Indianapolis Division, against the United Automobile, Aerospace, and Agricultural Implements Workers of America, Local No. 287 and Gerald Poor, individually and as the representative of a defendant class. DTP is seeking the Court’s affirmation that DTP will not violate the Labor-Management Relations Act of 1947 (“LMRA”) or the Employee Retirement Income Security Act (“ERISA”) by amending certain retirees’ medical plans, effective March 12, 2006. In February 2006, four retirees filed a parallel retiree health benefits case in the United States District Court, Eastern District of Michigan, Southern Division, and sought certification of the case as a class action. Motions concerning the appropriate venue for these cases are expected to be heard in the second quarter. DTP believes that it is within its rights to amend the plans and that it will be successful on the merits of the lawsuits, although there can be no guarantee of success in any litigation.
Item 6.Exhibits
 Exhibit 31.1 Rule 13a-14(a)/15d-14(a) Certification by Chief Executive Officer
 
 Exhibit 31.2 Rule 13a-14(a)/15d-14(a) Certification by Chief Financial Officer
 
 Exhibit 32 Section 1350 Certifications

3633


SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, hereunto duly authorized.
     
 BorgWarner Inc.

(Registrant)
 
 
 
(Registrant)
By  /s/ Jeffrey L. Obermayer 
  (Signature)  
  (Signature)
Jeffrey L. Obermayer

Vice President and Controller

(Principal Accounting Officer) 
 
 
Jeffrey L. Obermayer
Vice President and Controller
(Principal Accounting Officer)
Date: October 26, 2005April 27, 2006

34