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                       SECURITIES AND EXCHANGE COMMISSION

                             WASHINGTON, D. C. 20549

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                                    FORM 10-Q

/X/- --------------------------------------------------------------------------------
X                QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)15(D)

                     OF THE SECURITIES EXCHANGE ACT OF 1934

                      For the Quarter Ended June 30, 1999March 31, 2000

                                       or

/ /- --------------------------------------------------------------------------------
            Transition Report Pursuant to Section 13 or 15 (d) of the
                         Securities Exchange Act of 1934

                        For the transition period from to

                          ----  ----
                          Commission File Number 1-8472

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                               HEXCEL CORPORATION

             (EXACT NAME OF REGISTRANT AS SPECIFIED IN ITS CHARTER)
                               Delaware 94-1109521
          (STATE OF INCORPORATION) (I.R.S. EMPLOYER IDENTIFICATION NO.)

                               Two Stamford Plaza
                              281 Tresser Boulevard
                        Stamford, Connecticut 06901-3238
              (ADDRESS OF PRINCIPAL EXECUTIVE OFFICES AND ZIP CODE)
       Registrant's telephone number, including area code: (203) 969-0666


     Indicate  by check mark  whether the  registrant  (1) has filed all reports
required to be filed by Section 13 or 15(d) of the  Securities  Exchange  Act of
1934  during  the  preceding  12 months  (or for such  shorter  period  that the
registrant was required to file such reports),  and (2) has been subject to such
filing requirements for the past 90 days. Yes X No

     ----    ----
     Indicate by check mark whether the  registrant  has filed all documents and
reports  required  to be  filed by  Section  12,  13 or 15(d) of the  Securities
Exchange Act of 1934 subsequent to the  distribution of securities  under a plan
of reorganization confirmed by a US Bankruptcy Court.
Yes  X         No

     ---    ---
     Indicate  the  number of  shares  outstanding  of each of the  registrant's
classes of common stock, as of the latest practicable date.

                       Class                     Outstanding at August 11, 1999CLASS                        OUTSTANDING AT MAY 10, 2000
                       -----                        ---------------------------------------------------------
                   COMMON STOCK                              36,497,509


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- --------------------------------------------------------------------------------36,650,246

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                       HEXCEL CORPORATION AND SUBSIDIARIES

                                      INDEX

                                                                            PAGE

PART I.    FINANCIAL INFORMATION

   ITEM 1.    Condensed Consolidated Financial Statements

               o   Condensed Consolidated Balance Sheets--
                   March 31, 2000 and December 31, 1999                        2

               o   Condensed Consolidated Statements of
                   Operations -- The Quarters Ended
                   March 31, 2000 and 1999                                     3

               o   Condensed Consolidated Statements of
                   Cash Flows -- The Quarters Ended
                   March 31, 2000 and 1999                                     4

               o   Notes to Condensed Consolidated
                   Financial Statements                                        5

   ITEM 2.    Management's Discussion and Analysis of Financial
               Condition and Results of Operations                            12

   ITEM 3.    Quantitative and Qualitative Disclosures About Market Risk      19

PART II.      OTHER INFORMATION

   ITEM 6.    Exhibits and Reports on Form 8-K                                19


SIGNATURE                                                                     20





PAGE PART I. FINANCIAL INFORMATION ITEM 1. Condensed Consolidated Financial Statements - Condensed Consolidated Balance Sheets -- June 30, 1999 and December 31, 1998 2 - Condensed Consolidated Statements of Operations -- The Quarter and Year-to-Date Periods Ended June 30, 1999 and 1998 3 - Condensed Consolidated Statements of Cash Flows -- The Year-to-Date Periods Ended June 30, 1999 and 1998 4 - Notes to Condensed Consolidated Financial Statements 5 ITEM 2. Management's Discussion and Analysis of Financial Condition and Results of Operations 14 ITEM 3. Quantitative and Qualitative Disclosures About Market Risk 27 PART II. OTHER INFORMATION ITEM 4. Submission of Matters to a Vote of Security Holders 28 ITEM 6. Exhibits and Reports on Form 8-K 28 SIGNATURE 29
1 PART I. FINANCIAL INFORMATION ITEM 1. CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
HEXCEL CORPORATION AND SUBSIDIARIES CONDENSED CONSOLIDATED BALANCE SHEETS - ----------------------------------------------------------------------------------------------------------------- UNAUDITED ------------------------------------ JUNE 30, MARCH 31, DECEMBER 31, (IN THOUSANDS,MILLIONS, EXCEPT PER SHARE DATA) 2000 1999 1998 - ----------------------------------------------------------------------------------------------------------------- ASSETS Current assets: Cash and cash equivalents $ 5,6924.8 $ 7,5040.2 Accounts receivable 191,522 188,368177.1 158.6 Inventories 200,978 213,199164.0 153.7 Prepaid expenses and other assets 5,848 10,1113.7 5.1 Deferred tax asset 21,995 19,84410.1 10.2 - ----------------------------------------------------------------------------------------------------------------- Total current assets 426,035 439,026359.7 327.8 Property, plant and equipment 618,035 628,533612.2 614.5 Less accumulated depreciation (207,917) (195,960)(230.5) (222.4) - ----------------------------------------------------------------------------------------------------------------- Net property, plant and equipment 410,118 432,573381.7 392.1 Goodwill and other purchased intangibles, net of accumulated amortization of $18,228$28.2 in 2000 and $24.9 in 1999 and $11,742 in 1998 417,786 425,405 Investment407.6 411.2 Investments in affiliated companies and other assets 115,824 107,157141.0 130.8 - ----------------------------------------------------------------------------------------------------------------- Total assets $ 1,369,7631,290.0 $ 1,404,161 - -----------------------------------------------------------------------------------------------------------------1,261.9 - ----------------------------------------------------------------------------------------------------------------- LIABILITIES AND STOCKHOLDERS' EQUITY Current liabilities: Notes payable and current maturities of capital lease obligations $ 29,53026.4 $ 26,86734.3 Accounts payable 85,777 81,86988.7 80.3 Accrued liabilities 102,872 110,70894.8 95.9 - ----------------------------------------------------------------------------------------------------------------- Total current liabilities 218,179 219,444209.9 210.5 Long-term notes payable and capital lease obligations 784,779 802,376738.3 712.5 Indebtedness to a related party 23,919 35,67524.1 24.1 Other non-current liabilities 42,698 44,26747.4 44.7 - ----------------------------------------------------------------------------------------------------------------- Total liabilities 1,069,575 1,101,7621,019.7 991.8 Stockholders' equity: Preferred stock, no par value, 20,00020.0 shares authorized, no shares issued or outstanding in 2000 and 1999 and 1998 --- ---- - Common stock, $0.01 par value, 100,000100.0 shares authorized, shares issued and outstanding of 37,32137.5 in 2000 and 37.4 in 1999 and 37,176 in 1998 373 3720.4 0.4 Additional paid-in capital 272,575 271,469274.2 273.6 Retained earnings 44,378 34,89814.2 11.6 Accumulated other comprehensive income (loss) (6,485) 6,313loss (7.8) (4.8) - ----------------------------------------------------------------------------------------------------------------- 310,841 313,052281.0 280.8 Less - treasury stock, at cost, 8470.8 shares in 2000 and 1999 and 1998 (10,653) (10,653)(10.7) (10.7) - ----------------------------------------------------------------------------------------------------------------- Total stockholders' equity 300,188 302,399270.3 270.1 - ----------------------------------------------------------------------------------------------------------------- Total liabilities and stockholders' equity $ 1,369,7631,290.0 $ 1,404,1611,261.9 - ----------------------------------------------------------------------------------------------------------------- - -----------------------------------------------------------------------------------------------------------------
THE ACCOMPANYING NOTES ARE AN INTEGRAL PART OF THESE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS. 2
HEXCEL CORPORATION AND SUBSIDIARIES CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS - ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- UNAUDITED --------------------------------------------------------------------------------------------------- QUARTER ENDED JUNE 30, YEAR-TO-DATE ENDED JUNE 30,MARCH 31, (IN THOUSANDS,MILLIONS, EXCEPT PER SHARE DATA) 2000 1999 1998 1999 1998 - -------------------------------------------------------------------------------------------------------------------- ----------------------------------------------------------------------------------------------------------------- Net sales $ 292,654279.8 $ 273,537 $ 608,824 $ 530,278316.2 Cost of sales 226,395 202,316 471,794 392,961217.6 245.4 - ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Gross margin 66,259 71,221 137,030 137,31762.2 70.8 Selling, general and administrative expenses 33,737 27,182 68,075 54,35932.9 34.4 Research and technology expenses 6,292 5,883 12,747 11,0666.3 6.5 Business acquisition and consolidation expenses 1,369 --- 4,178 ---1.2 2.8 - ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Operating income 24,861 38,156 52,030 71,89221.8 27.1 Interest expense 18,421 6,744 37,527 13,71118.4 19.1 - ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Income before income taxes 6,440 31,412 14,503 58,1813.4 8.0 Provision for income taxes 2,261 11,434 5,100 21,1331.2 2.8 Equity in earningsincome of affiliated companies 101 --- 85 ---(0.4) - --------------------------------------------------------------------------------------------------------------------- ----------------------------------------------------------------------------------------------------------------- Net income $ 4,2802.6 $ 19,978 $ 9,488 $ 37,0485.2 - -------------------------------------------------------------------------------------------------------------------- - ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Net income per share: Basic $ 0.120.07 $ 0.54 $ 0.26 $ 1.000.14 Diluted 0.12 0.46 0.26 0.860.07 0.14 Weighted average shares: Basic 36,452 36,885 36,410 36,86736.6 36.4 Diluted 36,602 46,478 36,511 46,41936.8 36.5 - -------------------------------------------------------------------------------------------------------------------- - --------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------- THE ACCOMPANYING NOTES ARE AN INTEGRAL PART OF THESE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS. 3
HEXCEL CORPORATION AND SUBSIDIARIES CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS - ---------------------------------------------------------------------------------------------------------------------- UNAUDITED ------------------------------------- YEAR-TO-DATE ENDED JUNE 30, (IN THOUSANDS) 1999 1998 - ---------------------------------------------------------------------------------------------------------------------- QUARTER ENDED MARCH 31, (IN MILLIONS) 2000 1999 - ---------------------------------------------------------------------------------------------------------------------- CASH FLOWS FROM OPERATING ACTIVITIES Net income $ 9,4882.6 $ 37,0485.2 Reconciliation to net cash provided (used) by (used for) operations: Depreciation and amortization 31,480 19,84815.0 15.6 Deferred income taxes (1,928) 7,276(4.5) (1.2) Accrued business acquisition and consolidation expenses 4,178 ---1.2 2.8 Business acquisition and consolidation payments (6,636) (3,147)(2.0) (2.2) Equity in earningsincome of affiliated companies (85) ---(0.4) - Working capital changes and other 11,596 (38,207)(18.0) (2.9) - ---------------------------------------------------------------------------------------------------------------------- Net cash provided by (used for) operating activities 48,093 22,818(6.1) 17.3 - ---------------------------------------------------------------------------------------------------------------------- CASH FLOWS FROM INVESTING ACTIVITIES Capital expenditures (17,958) (27,391) Advances to(4.4) (9.4) Investments in affiliated companies --- (750)(3.4) - - ---------------------------------------------------------------------------------------------------------------------- Net cash used byfor investing activities (17,958) (28,141)(7.8) (9.4) - ---------------------------------------------------------------------------------------------------------------------- CASH FLOWS FROM FINANCING ACTIVITIES Repayments ofProceeds from (repayments of) the senior credit facilities,facility, net (247,328) (1,304)26.5 (229.3) Proceeds from (repayments of) long-term debt and capital lease obligations, net 224,782 2,439(7.9) 225.7 Debt issuance costs (9,515) (1,164)(0.9) (9.0) Activity under stock plans 746 2,3720.1 0.2 - ---------------------------------------------------------------------------------------------------------------------- Net cash provided (used) by (used for) financing activities (31,315) 2,34317.8 (12.4) - ---------------------------------------------------------------------------------------------------------------------- Effect of exchange rate changes on cash and cash equivalents (632) 9160.7 (0.5) - ---------------------------------------------------------------------------------------------------------------------- Net decrease in cash and cash equivalents (1,812) (2,064)4.6 (5.0) Cash and cash equivalents at beginning of year 7,504 9,0330.2 7.5 - ---------------------------------------------------------------------------------------------------------------------- Cash and cash equivalents at end of period $ 5,6924.8 $ 6,969 - ----------------------------------------------------------------------------------------------------------------------
2.5 - ---------------------------------------------------------------------------------------------------------------------- THE ACCOMPANYING NOTES ARE AN INTEGRAL PART OF THESE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS. 4 HEXCEL CORPORATION AND SUBSIDIARIES NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (IN THOUSANDS,MILLIONS, EXCEPT PER SHARE AMOUNTS) NOTE 1 -- BASIS OF ACCOUNTING The accompanying condensed consolidated financial statements have been prepared from the unaudited records of Hexcel Corporation and subsidiaries ("Hexcel" or the "Company") in accordance with generally accepted accounting principles, and, in the opinion of management, include all adjustments necessary to present fairly the balance sheet of the Company as of June 30, 1999,March 31, 2000, and the results of operations for the quarter and year-to-date periods ended June 30, 1999 and 1998, and the cash flows for the year-to-date periodsquarters ended June 30, 1999March 31, 2000 and 1998.1999. The condensed consolidated balance sheet of the Company as of December 31, 19981999 was derived from the audited 19981999 consolidated balance sheet. Certain information and footnote disclosures normally included in financial statements have been omitted pursuant to rules and regulations of the Securities and Exchange Commission. Certain prior periodquarter amounts in the condensed consolidated financial statements and notes have been reclassified to conform to the 19992000 presentation. These condensed consolidated financial statements should be read in conjunction with the consolidated financial statements and notes thereto included in the Company's 19981999 Annual Report on Form 10-K. As discussed in Note 2, Hexcel acquired from Clark-Schwebel, Inc. and its subsidiaries ("C-S") certain assets and assumed certain operating liabilities of its industrial fabrics business (the "Acquired Clark-Schwebel Business") on September 15, 1998. Accordingly, the condensed consolidated balance sheets, statements of operations and cash flows include the financial position, results of operations and cash flows of the Acquired Clark-Schwebel Business as of such date and for such periods that the business was owned by the Company. NOTE 2 -- BUSINESS ACQUISITION On September 15, 1998, the Company acquired certain assets and assumed certain operating liabilities from C-S. The Acquired Clark-Schwebel Business is engaged in the manufacture and sale of high-quality fiberglass fabrics, which are used to make printed circuit boards for electronic equipment such as computers, cellular telephones, televisions and automobiles. The Acquired Clark-Schwebel Business also produces high performance specialty products for use in insulation, filtration, wall and facade claddings, soft body armor and reinforcements for composite materials. At the date of acquisition, the Acquired Clark-Schwebel Business operated four manufacturing facilities in the southeastern U.S. and had approximately 1,300 full time employees. As part of this acquisition, Hexcel also acquired C-S's equity ownership interests in the following three joint ventures: - - a 43.6% share in CS-Interglas AG ("CS-Interglas") headquartered in Germany, together with a fixed-price option to increase this equity interest to 84.0%. The fixed-price option expires on December 31, 1999. Hexcel's acquisition of the CS-Interglas equity interest and related option was completed on December 23, 1998; - - a 43.3% share in Asahi-Schwebel Co., Ltd. ("Asahi-Schwebel"), headquartered in Japan, which in turn has its own joint venture with AlliedSignal Inc. in Taiwan; and - - a 50.0% share in Clark-Schwebel Tech-Fab Company ("CS Tech-Fab") headquartered in the United States. 5 CS-Interglas and Asahi-Schwebel are fiberglass fabric producers serving primarily the European and Asian electronics and telecommunications industries. CS Tech-Fab manufactures non-woven materials for roofing, construction and other specialty applications. The unconsolidated net sales in 1998 for these joint ventures were in excess of $300,000. The acquisition of the Acquired Clark-Schwebel Business was accounted for under the purchase method of accounting and was completed pursuant to an Asset Purchase Agreement dated July 25, 1998, as amended, by and among Hexcel, Stamford CS Acquisition Corp., and C-S (the "Asset Purchase Agreement"). Under the Asset Purchase Agreement, Hexcel acquired the net assets of the acquired business, other than certain excluded assets and liabilities, in exchange for approximately $473,000 in cash. As part of the acquisition, Hexcel entered into a $50,000 lease for property, plant and equipment used in the acquired business from an affiliate of C-S, pursuant to a long-term lease with purchase options. PRO FORMA FINANCIAL INFORMATION The pro forma net sales, net income and diluted net income per share of Hexcel for the year-to-date period ended June 30, 1998, after giving effect to the acquisition of the Acquired Clark-Schwebel Business as if it had occurred on January 1, 1998, were:
- -------------------------------------------------------------------------------- 6/30/98 - -------------------------------------------------------------------------------- Pro forma net sales $ 641,942 Pro forma net income 38,309 Pro forma diluted net income per share $ 0.89 - --------------------------------------------------------------------------------
NOTE 3 -- INVENTORIES
- -------------------------------------------------------------------------------- 6/30/99 12/31/98 - -------------------------------------------------------------------------------- - --------------------------------------------------------------------------- -------------------- ------------------- 3/31/00 12/31/99 - --------------------------------------------------------------------------- -------------------- ------------------- Raw materials $ 86,58773.4 $ 90,88155.5 Work in progress 76,288 77,76954.9 47.8 Finished goods 38,103 44,54935.7 50.4 - ----------------------------------------------------------------------------------------------------------------------------------------------------------- ----- -------------- ---- -------------- Total inventories $ 200,978164.0 $ 213,199153.7 - --------------------------------------------------------------------------------
NOTE 4 -- INVESTMENT IN CS-INTERGLAS The Company has a fixed-price option to increase the equity position in its CS-Interglas investment from 43.6% to 84%, which expires on December 31, 1999. In the Company's opinion, this fixed-price option is significantly higher than its current fair market value. As a result, the Company intends to allow the option to expire unexercised. In accordance with Statement of Financial Accounting Standards No. 121, "Accounting for the Impairment of Long-Lived Assets and for Long-Lived Assets to be Disposed Of" ("SFAS 121"), the Company is evaluating its investment in CS-Interglas. A number of factors are leading to this evaluation, including a decline in the investment's market value, changes in the business climate in which the investment operates in and the Company's decision to allow the option to expire unexercised. Once the Company's business plans have been developed, the Company will assess the applicable fair value of its investment in CS-Interglas. 6 NOTE 5--------------------------------------------------------------------------- ----- -------------- ---- -------------- NOTE 3 -- NOTES PAYABLE, CAPITAL LEASE OBLIGATIONS AND INDEBTEDNESS TO A RELATED PARTY
- --------------------------------------------------------------------------------------------------------- 6/30/--------------------------------------------------------------------------- -------------------- ------------------- 3/31/00 12/31/99 12/31/98 - --------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------- -------------------- ------------------- Senior credit facility $ 372,126330.8 $ 618,214303.0 European credit and overdraft facilities 10,586 16,3306.4 14.8 Senior subordinated notes, due 2009 240.0 240.0 Convertible subordinated notes, due 2003 114,435 114,435114.4 114.4 Convertible subordinated debentures, due 2011 25,625 25,625 Senior subordinated notes, due 2009 240,000 ---25.6 25.6 Various notes payable 408 5470.4 0.4 - ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ ----- -------------- ---- -------------- Total notes payable 763,180 775,151717.6 698.2 Capital lease obligations 51,129 54,09247.1 48.6 Senior subordinated note payable to a related party, net of unamortized discount of $1,055 and $1,801$0.9 as of June 30, 1999March 31, 2000 and December 31, 1998, respectively 23,919 35,6751999 24.1 24.1 - ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ ----- -------------- ---- -------------- Total notes payable, capital lease obligations and indebtedness to a related party $ 838,228788.8 $ 864,918770.9 - ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ ----- -------------- ---- -------------- 5 - --------------------------------------------------------------------------- -------------------- ------------------- 3/31/00 12/31/99 - --------------------------------------------------------------------------- -------------------- ------------------- Notes payable and current maturities of long-term liabilities $ 29,53026.4 $ 26,86734.3 Long-term notes payable and capital lease obligations, less current maturities 784,779 802,376738.3 712.5 Indebtedness to a related party 23,919 35,67524.1 24.1 - ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ ----- -------------- ---- -------------- Total notes payable, capital lease obligations and indebtedness to a related party $ 838,228788.8 $ 864,918770.9 - ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ ----- -------------- ---- --------------
SENIOR CREDIT FACILITY In connection with the acquisition of the Acquiredindustrial fabrics business of Clark-Schwebel, BusinessInc. on September 15, 1998, Hexcel obtained a new global credit facility (the "Senior Credit Facility") to: (a) fund the purchase of the Acquired Clark-Schwebel Business;industrial fabrics business; (b) refinance the Company's existing revolving credit facility; and (c) provide for ongoing working capital and other financing requirements of the Company. InThe Senior Credit Facility was subsequently amended on January 21, 1999, simultaneously withAugust 13, 1999 and March 7, 2000, to accommodate among other things, the closingissuance of the Company's $240,000$240.0 of 9.75% senior subordinated notes offering (see below),and the Company amendedimpact of the decline in the Company's operating results on certain financial covenants. Effective with the March 7, 2000, amendment, the Senior Credit Facility to, among other things, reduce the availableprovides Hexcel with approximately $516.5 of borrowing capacity, from $910,000subject to $671,500, modify certain financial covenants and to permit the offering. Approximately $544,000 of the Senior Credit Facility expires in September 2004, with the balance expiring in 2005. Depending on certain predetermined ratios and other conditions, interestlimitations. Interest on outstanding borrowings under the Senior Credit Facility is computed at an annual rate rangingranges from approximately 0.75% to 2.25%3.00% in excess of the applicable London interbank rate, or at the option of Hexcel, at 0the Company, from 0.0% to 1.25%2.00% in excess of the base rate of the administrative agent for the lenders. ThePrior to March 2000, the upper limitlimits of these interest ranges have been increased towere 2.75% and 1.75% respectively as part of the August 13, 1999 amendment to the Senior Credit Facility with the applicable rate continuing to be determined by the Company's ratio of total debt to earnings before business acquisition and consolidation expenses, other income, interest, taxes, depreciation and amortization, and equity in earnings of affiliated companies., respectively. In addition, the Senior Credit Facility is subject to a commitment fee rangingthat ranges from 0.23% to 0.50% per annum of the total facility. The Senior Credit Facility is secured by a pledge of shares of certain of Hexcel's subsidiaries.subsidiaries, as well as a security interest in certain U.S. accounts receivable, inventories, and machinery and equipment. Further, under certain defined circumstances, the Company has agreed to provide the lenders with a security interest in certain additional U.S. accounts receivable, inventories, machinery and equipment, and land and buildings on September 30, 2000. The Company is subject to various financial covenants and restrictions under the Senior Credit Facility, including a limitation on the redemption of capital stock and a general prohibition against the payment of dividends. As further discussed in Note 9, Hexcel completed the sale of its Bellingham aircraft interiors business on April 26, 2000, and used approximately $111.6 of net proceeds from the sale to repay outstanding term debt under the Senior Credit Facility. As a result of this repayment, the total borrowing capacity available to the Company under the Senior Credit Facility was reduced from approximately $516.5 to approximately $405. Outstanding borrowings under the Senior Credit Facility totaled $212.8 on April 26, 2000, and unused borrowing capacity was approximately $182.1 at that date. The Senior Credit Facility is generally prohibited from paying dividends or redeeming capital stock.scheduled to expire in September 2004, except for approximately $59 which is due for repayment in September 2005. SENIOR SUBORDINATED NOTES DUE 2009 On January 21, 1999, the Company issued $240,000$240.0 of 9.75% senior subordinated notes due 2009 (the "Senior Subordinated Notes").2009. The Senior Subordinated Notessenior subordinated notes are general unsecured obligations of Hexcel that bear interest at a rate of 9.75% per annum. Net proceeds of approximately $230,500 from this offering were used to repay amounts owed under the Senior Credit Facility. The Senior Subordinated 7Hexcel. 6 Notes are redeemable beginning in January of 2004, in whole or in part, at the option of Hexcel. The redemption prices range from 104.9% to 100.0% of the outstanding principal amount, depending on the period in which redemption occurs. SENIOR SUBORDINATED NOTE PAYABLE TO A RELATED PARTY The increasing rate senior subordinated notenotes payable to a related party, isare payable to Ciba Specialty Chemicals Inc.,a significant shareholder and is asubsidiaries of the shareholder, and are general unsecured obligationobligations of Hexcel (the "Ciba Note"). Ciba Specialty Chemicals Inc.Hexcel. Effective February 2000, these notes bear interest at a rate of 11.0% per annum, a rate which will increase by 0.5% per annum each February thereafter until the notes mature in 2003. Prior to February 2000 and its affiliate, Ciba Specialty Chemicals Corporation, collectively hold approximately 49.4% of the Company's common stock. From February 28, 1996 through February 28, 1999, the Ciba Notethese notes bore interest at a rate of 10.5% and 7.5% per annum. On February 28, 1999, the interest rate on the Ciba Note increased to 10.5% per annum, and will continue to increase by an additional 0.5% per year thereafter until it matures in 2003. On February 17, 1999, the Company redeemed $12,500 of the Ciba Note, with such repayment financed with borrowings under the Company's Senior Credit Facility.respectively. NOTE 64 -- BUSINESS ACQUISITION AND CONSOLIDATION EXPENSES Over the past few years, the Company has announced two majorPROGRAMS Total accrued business consolidation programs. In December 1998 and March 1999, the Company announced a business acquisition and consolidation ("BA&C") program related to the integration of the Acquired Clark-Schwebel Business and the combination of its U.S., European and Pacific Rim composite materials businesses into a single, global business unit (the "1998/1999 program"). Prior to this program, in May 1996, the Company announced a BA&C program primarily related to the integration of the acquired composites businesses from Ciba-Geigy Limited and Ciba-Geigy Corporation (the "Acquired Ciba Business"). This program was later revised in December 1996, to include the acquired carbon fibers and prepreg business from Hercules Incorporated as well as other consolidation activities identified during the on-going integration of the Acquired Ciba Business (collectively, the "1996 program"). These programs were designed to integrate the acquired businesses, streamline operations, reduce operating costs, and position the Company for profitable growth. More detailed discussions on each of these programs are set forth below. Total accrued BA&C expenses at December 31, 19981999 and June 30, 1999, andMarch 31, 2000, activity during the six monthsquarter ended June 30, 1999March 31, 2000, and a brief description for each of thesethe Company's business consolidation programs, are as follows: - --------------------------------------------------------------- -------------------- -------------- ---------------- SEPTEMBER DECEMBER 1999 1998 PROGRAM PROGRAM TOTAL - --------------------------------------------------------------- -------------------- -------------- ---------------- BALANCE AS OF DECEMBER 31, 1999 $ 3.1 $ 1.0 $ 4.1 Business consolidation expenses 1.2 - 1.2 Cash expenditures (1.6) (0.4) (2.0) Reclassification to accrued liabilities - (0.6) (0.6) - --------------------------------------------------------------- -- -------------- ------- --------- ------ --------- BALANCE AS OF MARCH 31, 2000 $ 2.7 $ - $ 2.7 - --------------------------------------------------------------- -- -------------- ------- --------- ------ ---------
SEPTEMBER 1999 PROGRAM On September 27, 1999, Hexcel announced a business consolidation program that entails a rationalization of manufacturing facilities for certain product lines. The objectives of this program are to eliminate excess capacity and overhead, improve manufacturing focus and yields, and create additional centers of manufacturing excellence. Specific actions contemplated by this program include consolidating the production of certain product lines, including moving equipment and requalifying the respective product lines; vacating certain leased facilities; and consolidating the Company's Composite materials business segment's U.S. marketing, research and technology, and administrative functions into one location. The consolidation program calls for the elimination of approximately 400 positions (primarily manufacturing), and a total reduction in occupied floor space of over 250,000 square feet. Total expenses and cash expenditures for this program are expected to approximate $33 and $27 respectively. Expected cash expenditures include $6.0 of capital expenditures. Accrued business consolidation expenses as of March 31, 2000, and related activity for this program since December 31, 1999, were as follows:
- --------------------------------------------------------------------------------------------------- 1998/--------------------------------------------------------------- ----------------- ---------------- ----------------- EMPLOYEE FACILITY & SEVERANCE & EQUIPMENT SEPTEMBER 1999 1996 PROGRAM PROGRAMRELOCATION RELOCATION TOTAL - ------------------------------------------------------------------------------------------------------------------------------------------------------------------ ----------------- ---------------- ----------------- BALANCE AS OF DECEMBER 31, 19981999 $ 5,0022.5 $ 3,2000.6 $ 8,202 BA&C3.1 Business consolidation expenses 4,178 - 4,1780.4 0.8 1.2 Cash expenditures (4,134) (2,502) (6,636) Non-cash usage, including asset write-downs (2,053) 19 (2,034)(0.5) (1.1) (1.6) - ------------------------------------------------------------------------------------------------------------------------------------------------------------------ ---- ------------ ---- ----------- ------ ---------- BALANCE AS OF JUNE 30, 1999MARCH 31, 2000 $ 2,9932.4 $ 7170.3 $ 3,7102.7 - ------------------------------------------------------------------------------------------------------------------------------------------------------------------ ---- ------------ ---- ----------- ------ ----------
BusinessFor the quarter ended March 31, 2000, Hexcel recognized $1.2 of business consolidation activities were financed with operating cash flows and borrowings under the Company's credit facility. The Company expects that substantially all remaining cash expendituresexpenses for the 1998/this program. As of December 31, 1999 and 1996 programs will be completed by the endMarch 31, 2000, accrued expenses for this program primarily reflected accrued severance and costs for early termination of 1999, with such expenditures being funded through operating cash flows. 8certain leases. The Company's policy is to pay severance over a period of time rather than in a lump-sum amount. 7 1998/1999DECEMBER 1998 PROGRAM In December 1998, the CompanyHexcel announced consolidation actions within its reinforcement fabricsReinforcement Products and composite materials businesses.Composite Materials business segments. These actions included the integration of the Company's existing fabrics business with the U.S. operations of the Acquired Clark-Schwebel Business,acquired industrial fabrics business, and the combination of itsthe Company's U.S., European and Pacific Rim composite materials businesses into a single global business unit. The objectives of these actions were intended to eliminate redundancies, improve manufacturing planning, and enhance customer service. The Company substantially completed these actions in the first quarter of 1999, which resulted in the elimination of approximately 100 operating, sales, marketing and administrative positionspositions. On March 16, 1999, the Company expanded its actions relating to the integration of the Acquired Clark-Schwebel Businessacquired industrial fabrics business with the announcement of the closure of its Cleveland, Georgia, facility, which at that time employed approximately 100 manufacturing personnel.positions. This facility producesproduced fabrics for the electronics market, and a significant portionthe majority of its production equipment will bewas relocated to the Company's Anderson, South Carolina facility. The planned closure of this facility, which is expected to bewas completed in the third quarter ofon September 3, 1999, iswas the result of current competitive conditions in the global market for electronic fiberglass materials, and was not expected at the time of the acquisition of the Acquired Clark-Schwebel Business. During the first half of 1999, the Company recorded $4,178 of BA&C expenses for the 1998/1999 program, primarily reflecting the costs of closing its Cleveland, Georgia facility as well as the elimination of certain additional administrative positions relating to theindustrial fabrics business. Accrued business consolidation of the composite materials business unit. Included in the BA&C expense was a $1,815 non-cash write-down of equipment that will be disposed of at the Cleveland facility. The Company expects to record an additional charge of approximately $1,200 during the third quarter of 1999 relating to the relocation of certain equipment from the Cleveland facility to the Company's Anderson, South Carolina facility. Accrued BA&C expenses at December 31, 1998 and June 30, 1999 and activity during the six months ended June 30, 1999 for the 1998/1999 program, were as follows:
- -------------------------------------------------------------------------------------------------------------------- EMPLOYEE FACILITY & SEVERANCE & EQUIPMENT 1998/1999 PROGRAM RELOCATION RELOCATION TOTAL - -------------------------------------------------------------------------------------------------------------------- BALANCE AS OF DECEMBER 31, 1998 $ 3,020 $ 1,982 $ 5,002 BA&C expenses 2,131 2,047 4,178 Cash expenditures (2,556) (1,578) (4,134) Non-cash usage, including asset write-downs --- (2,053) (2,053) - -------------------------------------------------------------------------------------------------------------------- BALANCE AS OF JUNE 30, 1999 $ 2,595 $ 398 $ 2,993 - --------------------------------------------------------------------------------------------------------------------
As of DecemberMarch 31, 1998, accrued BA&C expenses for the 1998/1999 program primarily consisted of severance for employees terminated in December 1998, costs for early termination for certain leases, and equipment relocation costs incurred, but not yet paid. The Company's policy is to pay severance over a period of time rather than in a lump-sum amount. Cash expenditures during the six months ended June 30, 19992000 for this program principallywere $1.0 and $0.6, respectively, all of which related to accrued employee severance payments made to thosefor terminated employees, terminated in December 1998.and there were no business consolidation expenses incurred for this program during the first quarter of 2000. As of June 30, 1999,March 31, 2000, the remaining accrued expenses for the 1998/1999 program primarily reflected severance and relocation costs for employees in the Company's Cleveland facility and for those administrative employees terminated in the second quarter of 1999. The 1998/1999 program is expected to be substantially completed by the end of 1999. 9 1996 PROGRAM In 1996, Hexcel announced plans to consolidate the Company's operations over a period of three years. The objective of the program was to integrate acquired assets and operations into Hexcel, and to reorganize the Company's manufacturing and research activities around strategic centers dedicated to select product technologies. TheDecember 1998 business consolidation program was also intended to eliminate excess manufacturing capacity and redundant administrative functions. The Company expected that this consolidation program would take approximately three years to complete, in part because of the aerospace industry requirements to "qualify" specific equipment and manufacturing facilitiessubstantially completed, except for the manufactureaccrued severance of certain products. These qualification requirements increase$0.6, which will be paid over the complexity, cost and time of moving equipment and rationalizing manufacturing activities. Specific actions of the consolidation program included the elimination of approximately 245 manufacturing, marketing and administrative positions, the closure of the Anaheim, California facility acquired in connection with the Acquired Ciba Business, the consolidation of the Company's manufacturing operations in Europe, the consolidation of the Company's U.S. special process manufacturing activities, and the integration of sales, marketing and administrative resources. With the exception of certain nominal cash expenditures, the program was completed in the second quarter of 1999 with the disposal of the Company's operations in Brindisi, Italy (the "Italian Operations"). In the fourth quarter of 1998, the Company recorded $5,600 of BA&C expenses relating to an asset impairment for its Italian Operations, which was part of the Acquired Ciba Business. The purchase price originally allocated to the Italian Operations was a net liability of approximately $2,100. Since the acquisition, the Italian Operations had immaterial revenues, incurred operating losses, and was not strategically important to the Company. Consequently, the Company periodically evaluated the recoverability of its carrying value pursuant to SFAS No. 121, "Accounting for the Impairment of Long-Lived Assets and for Long-Lived Assets to be Disposed Of." The Company again evaluated the recoverability of the carrying value of its Italian Operations in the fourth quarter of 1998, in light of its continuing operating losses and certain offers received from interested buyers. In assessing whether an impairment had occurred, the Company considered the offers received, as well as the future undiscounted cash flows related to its Italian Operations. The estimate of fair value used in determining the impairment charge was based on the offers received from the interested buyers. In June 1999, the Company sold its Italian Operations for immaterial proceeds, resulting in a loss on disposal that approximated amounts accrued. The amounts accrued approximated the Italian Operations' debt plus certain employee retirement costs, which the Company agreed to maintain. The Company had accounted for its Italian Operations under its Engineered Products business segment. Accrued BA&C expenses at December 31, 1998 and June 30, 1999, and activity during the six months ended June 30, 1999 for the 1996 BA&C program, were as follows:
- ----------------------------------------------------------------------------------- EMPLOYEE FACILITY & SEVERANCE & EQUIPMENT 1996 PROGRAM RELOCATION RELOCATION TOTAL - ----------------------------------------------------------------------------------- BALANCE AS OF DECEMBER 31, 1998 $ 2,848 $ 352 $ 3,200 Cash expenditures (2,315) (187) (2,502) Non-cash usage 19 --- 19 - ----------------------------------------------------------------------------------- BALANCE AS OF JUNE 30, 1999 $ 552 $ 165 $ 717 - -----------------------------------------------------------------------------------
As of December 31, 1998, accrued BA&C expenses for the 1996 program related to employee retirement costs associated with terminations, a foreign government grant received by the Company that is required to be repaid due to lower employee levels as a result of the consolidation program, and environmental costs related to a closed facility. Cash expenditures for the six months ended 10 June 30, 1999, primarily represented the employee retirement costs that were disbursed in connection with the disposal of the Company's Italian Operations. As of June 30, 1999, remaining accrued BA&C expenses for the 1996 program consisted of the foreign government grant that is to be repaid over a five year period and accrued environmental costs.next two years. NOTE 75 -- NET INCOME PER SHARE Computations of basic and diluted net income per share for the quarters ended March 31, 2000 and 1999, are as follows:
- -------------------------------------------------------------------------------------------------------------------- QUARTER ENDED JUNE 30, YEAR-TO-DATE ENDED JUNE 30, 1999 1998 1999 1998 - -------------------------------------------------------------------------------------------------------------------- - ------------------------------------------------------------------------- ------------------------- ---------------- 2000 1999 - ------------------------------------------------------------------------- -------------- ---------- ----- ---------- Basic net income per share: Net income $ 4,2802.6 $ 19,978 $ 9,488 $ 37,0485.2 Weighted average common shares outstanding 36,452 36,885 36,410 36,86736.6 36.4 - --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- -------------- ---------- ----- ---------- Basic net income per share $ 0.120.07 $ 0.54 $ 0.26 $ 1.000.14 - -------------------------------------------------------------------------------------------------------------------- - --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- -------------- ---------- ----- ---------- Diluted net income per share: Net income $ 4,2802.6 $ 19,978 $ 9,488 $ 37,048 Effect of dilutive securities - Convertible Subordinated Notes, due 2003 --- 1,272 --- 2,544 Convertible Subordinated Debentures, due 2011 --- 278 --- 556 - -------------------------------------------------------------------------------------------------------------------- Adjusted net income $ 4,280 $ 21,528 $ 9,488 $ 40,148 - --------------------------------------------------------------------------------------------------------------------5.2 Weighted average common shares outstanding 36,452 36,885 36,410 36,86736.6 36.4 Effect of dilutive securities - Stock options 150 1,520 101 1,479 Convertible Subordinated Notes, due 2003 --- 7,239 --- 7,239 Convertible Subordinated Debentures, due 2011 --- 834 --- 8340.2 0.1 - --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- -------------- ---------- ----- ---------- Diluted weighted average common shares outstanding 36,602 46,478 36,511 46,41936.8 36.5 - --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- -------------- ---------- ----- ---------- Diluted net income per share $ 0.120.07 $ 0.46 $ 0.26 $ 0.860.14 - -------------------------------------------------------------------------------------------------------------------- - --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- -------------- ---------- ----- ----------
The Convertible Subordinated Notes,convertible subordinated notes, due 2003, and the Convertible Subordinated Debentures,convertible subordinated debentures, due 2011, were excluded from the 2000 and 1999 computations of diluted net income per share, as they were antidilutive. For the quarterquarters ended March 31, 2000 and year-to-date periods ended June 30, 1999, approximately 4,000 stock options, or substantially all of the Company's outstanding stock options were excluded from the calculation of diluted net income per share. The exercise price for these stock options ranged from approximately $8.95$5.75 to $30.38,$30.68, with the weighted average price being approximately $13.26. For the quarter$11.18 in 2000 and year-to-date periods ended June 30, 1998, substantially all of the Company's outstanding stock options were included$12.55 in the calculation of diluted net income per share. NOTE 8 -- COMPREHENSIVE INCOME (LOSS)1999. NOTE 6 -- COMPREHENSIVE LOSS
--------------------------------------------------------------------------------------------------- QUARTER ENDED JUNE 30, YEAR-TO-DATE ENDED JUNE 30, 1999 1998 1999 1998 --------------------------------------------------------------------------------------------------- - --------------------------------------------------------------------------------- ---------------------------------- QUARTER ENDED MARCH 31, 2000 1999 - --------------------------------------------------------------------------------- ----------------- ---------------- Net income $ 4,2802.6 $ 19,978 $ 9,488 $ 37,0485.2 Currency translation adjustment (5,793) 1,257 (12,798) (316) ---------------------------------------------------------------------------------------------------(3.0) (7.0) - --------------------------------------------------------------------------------- ------ ---------- ----- ---------- Total comprehensive income (loss)loss $ (1,513)(0.4) $ 21,235 $ (3,310) $ 36,732 --------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------(1.8) - --------------------------------------------------------------------------------- ------ ---------- ----- ----------
118 NOTE 97 -- SEGMENT INFORMATION Hexcel evaluates the performance of its operating segments based on adjusted income before business acquisition and consolidation expenses, interest, taxes and equity in earningsincome of affiliated companies ("Adjusted EBIT"), and generally accounts for intersegment sales based on arm's length prices. Corporate and certain other expenses are not allocated to the operating segments.segments, except to the extent that the expense can be directly attributable to the business segment. Financial information onfor the Company's operating segments for the quarterquarters ended March 31, 2000 and year-to-date periods ended June 30, 1999, and 1998, including pro forma financial information, after giving effect to the acquisition of the Acquired Clark-Schwebel Business as if it occurred on January 1, 1998, is as follows:
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------- ------------------ ----------------- ----------------- ---------------- REINFORCEMENT COMPOSITE ENGINEERED PRODUCTS MATERIALS PRODUCTS TOTAL - ---------------------------------------------------------------------------------------------------------------------------------------------------------------- ------------------ ----------------- ----------------- ---------------- FIRST QUARTER ENDED JUNE 30, 19992000 - -------------------------------------------------------------------------------------------------------------------- -------------------------------------------- ---- ------------- -- -------------- --- ------------- -- ------------- Net sales to external customers $ 83,18087.1 $ 156,242146.5 $ 53,23246.2 $ 292,654279.8 Intersegment sales 30,972 1,83427.2 2.3 - 29.5 - -------------------------------------------- ---- ------------- -- -------------- --- 32,806 - --------------------------------------------------------------------------------------------------------------------------------- -- ------------- Total sales 114,152 158,076 53,232 325,460114.3 148.8 46.2 309.3 Adjusted EBIT 11,241 19,758 3,664 34,66310.5 18.5 3.2 32.2 Depreciation and amortization 8,857 5,027 1,036 14,9208.6 4.8 1.0 14.4 Business consolidation expenses 0.7 0.4 0.1 1.2 Capital expenditures 3,194 3,808 1,431 8,4331.0 3.0 0.4 4.4 - -------------------------------------------------------------------------------------------------------------------- PRO FORMA-------------------------------------------- ---- ------------- -- -------------- --- ------------- -- ------------- FIRST QUARTER ENDED JUNE 30, 19981999 - ---------------------------------------------------------------------------------------------------------------------------------------------------------------- ---- ------------- -- -------------- --- ------------- -- ------------- Net sales to external customers $ 97,511 $ 170,622 $ 56,650 $ 324,78385.8 178.2 52.2 316.2 Intersegment sales 35,079 3,219 31 38,32935.7 2.8 - --------------------------------------------------------------------------------------------------------------------38.5 - -------------------------------------------- ---- ------------- -- -------------- --- ------------- -- ------------- Total sales 132,590 173,841 56,681 363,112121.5 181.0 52.2 354.7 Adjusted EBIT 22,048 23,149 5,462 50,65910.3 25.1 3.9 39.3 Depreciation and amortization 8,810 4,307 936 14,0538.9 5.1 0.9 14.9 Business consolidation expenses 2.6 0.1 0.1 2.8 Capital expenditures 5,813 8,823 2,008 16,644 - -------------------------------------------------------------------------------------------------------------------- QUARTER ENDED JUNE 30, 1998 - -------------------------------------------------------------------------------------------------------------------- Net sales to external customers $ 46,2654.2 $ 170,6223.6 $ 56,6501.5 $ 273,537 Intersegment sales 35,079 3,219 31 38,329 - -------------------------------------------------------------------------------------------------------------------- Total sales 81,344 173,841 56,681 311,866 Adjusted EBIT 15,839 23,149 5,462 44,450 Depreciation and amortization 3,785 4,307 936 9,028 Capital expenditures 4,019 8,823 2,008 14,850 - --------------------------------------------------------------------------------------------------------------------9.3 ------------------------------------------- ---- ------------- -- -------------- --- ------------- -- -------------
129
- -------------------------------------------------------------------------------------------------------------------- REINFORCEMENT COMPOSITE ENGINEERED PRODUCTS MATERIALS PRODUCTS TOTAL - -------------------------------------------------------------------------------------------------------------------- - -------------------------------------------------------------------------------------------------------------------- YEAR-TO-DATE ENDED JUNE 30, 1999 - -------------------------------------------------------------------------------------------------------------------- Net sales to external customers $ 168,987 $ 333,442 $ 106,395 $ 608,824 Intersegment sales 66,700 4,610 --- 71,310 - -------------------------------------------------------------------------------------------------------------------- Total sales 235,687 338,052 106,395 680,134 Adjusted EBIT 21,514 46,155 6,260 73,929 Depreciation and amortization 17,759 10,064 2,041 29,864 Capital expenditures 7,383 7,300 3,097 17,780 - -------------------------------------------------------------------------------------------------------------------- PRO FORMA YEAR-TO-DATE ENDED JUNE 30, 1998 - -------------------------------------------------------------------------------------------------------------------- Net sales to external customers $ 200,873 $ 334,755 $ 106,314 $ 641,942 Intersegment sales 70,197 6,165 50 76,412 - -------------------------------------------------------------------------------------------------------------------- Total sales 271,070 340,920 106,364 718,354 Adjusted EBIT 44,392 49,224 8,372 101,988 Depreciation and amortization 18,232 8,556 1,710 28,498 Capital expenditures 10,585 15,297 2,908 28,790 - -------------------------------------------------------------------------------------------------------------------- YEAR-TO-DATE ENDED JUNE 30, 1998 - -------------------------------------------------------------------------------------------------------------------- Net sales to external customers $ 89,209 $ 334,755 $ 106,314 $ 530,278 Intersegment sales 70,197 6,165 50 76,412 - -------------------------------------------------------------------------------------------------------------------- Total sales 159,406 340,920 106,364 606,690 Adjusted EBIT 29,518 49,224 8,372 87,114 Depreciation and amortization 8,100 8,556 1,710 18,366 Capital expenditures 7,862 15,297 2,908 26,067 - --------------------------------------------------------------------------------------------------------------------
Reconciliations of the totals reported for the operating segments to consolidated income before income taxes, are as follows:
- --------------------------------------------------------------------------------------------------------------------- QUARTER ENDED JUNE 30, YEAR-TO-DATE ENDED JUNE 30, --------------------------------------------------------------------------------- PRO FORMA PRO FORMA 1999 1998 1998 1999 1998 1998 - ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ ---------------------------------- QUARTER ENDED MARCH 31, 2000 1999 - ---------------------------------------------------------------------------------- ---------------- ----------------- Total Adjusted EBIT for reportable segments $ 34,66332.2 $ 50,659 $ 44,450 $ 73,929 $ 101,988 $ 87,11439.3 Less: BA&CBusiness consolidation expenses 1,369 --- --- 4,178 --- ---1.2 2.8 Corporate, other expenses and eliminations 8,433 6,294 6,294 17,721 15,222 15,2229.2 9.4 Interest expense 18,421 16,059 6,744 37,527 32,490 13,71118.4 19.1 - ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- ----- ------------ ---- ----------- Consolidated income before income taxes $ 6,4403.4 $ 28,306 $ 31,412 $ 14,503 $ 54,276 $ 58,1818.0 - ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- ----- ------------ ---- -----------
NOTE 10 -8 -- SUPPLEMENTAL CASH FLOW INFORMATION Supplemental cash flow information for the quarters ended March 31, 2000 and 1999, is as follows:
------------------------------------------------------ YEAR-TO-DATE ENDED JUNE 30, 1999 1998 ------------------------------------------------------- --------------------------------------------------------------------------------- ---------------------------------- QUARTER ENDED MARCH 31, 2000 1999 - --------------------------------------------------------------------------------- ---------------- ----------------- Cash paid for: Interest $ 20,73125.3 $ 12,136 Income taxes14.8 Taxes $ 10,087- $ 14,576 ------------------------------------------------------1.5 - --------------------------------------------------------------------------------- ---- ----------- ----- -----------
13 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS BUSINESS OVERVIEWNOTE 9 -- SUBSEQUENT EVENT On April 26, 2000, Hexcel completed the sale of its Bellingham aircraft interiors business to Britax Cabin Interiors, Inc., a wholly owned subsidiary of Britax International plc, for cash proceeds of $115.4, subject to certain further post-closing adjustments. Net proceeds from the sale were used to repay approximately $111.6 of the Company's term debt outstanding under its Senior Credit Facility. The Company expects to recognize a pre-tax gain from the sale of the Bellingham business of between $65 and $75 in the second quarter of 2000. The table below reflects unaudited pro forma consolidated results of Hexcel for the quarters ended March 31, 2000 and 1999, as if the sale had occurred at the beginning of the periods presented.
-------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------- ---------------------------------- QUARTER ENDED JUNE 30, ------------------------------------------------MARCH 31, 2000 1999 - --------------------------------------------------------------------------------- ---------------- ----------------- Pro Formaforma net sales $ 263.2 $ 304.7 Pro forma net income 3.4 5.9 Pro forma net income per share $ 0.09 $ 0.16 - --------------------------------------------------------------------------------- ---- ----------- ----- -----------
10 Unaudited pro forma financial information for the Company's operating segments for the quarters ended March 31, 2000 and 1999, is as follows: - -------------------------------------------- ------------------ ----------------- ----------------- ---------------- REINFORCEMENT COMPOSITE ENGINEERED PRODUCTS MATERIALS PRODUCTS TOTAL - -------------------------------------------- ------------------ ----------------- ----------------- ---------------- PRO FORMA FIRST QUARTER 2000 - -------------------------------------------- ---- ------------- -- -------------- --- ------------- -- ------------- Net sales to external customers $ 87.1 $ 146.5 $ 29.6 $ 263.2 Intersegment sales 27.2 1.8 - 29.0 - -------------------------------------------- ---- ------------- -- -------------- --- ------------- -- ------------- Total sales 114.3 148.3 29.6 292.2 Adjusted EBIT 10.5 18.5 2.1 31.1 Depreciation and amortization 8.6 4.8 0.7 14.1 Business consolidation expenses 0.7 0.4 0.1 1.2 Capital expenditures 1.0 3.0 0.2 4.2 -------------------------------------------- ---- ------------- -- -------------- --- ------------- -- ------------- PRO FORMA FIRST QUARTER 1999 - -------------------------------------------- ------------- -- -------------- --- ------------- -- ------------- Net sales to external customers 85.8 178.2 40.7 304.7 Intersegment sales 35.7 2.4 - 38.1 - -------------------------------------------- ---- ------------- -- -------------- --- ------------- -- ------------- Total sales 121.5 180.6 40.7 342.8 Adjusted EBIT 10.3 25.1 3.0 38.4 Depreciation and amortization 8.9 5.1 0.7 14.7 Business consolidation expenses 2.6 0.1 0.1 2.8 Capital expenditures 4.2 3.6 0.6 8.4 ------------------------------------------- ---- ------------- -- -------------- --- ------------- -- -------------
Unaudited pro forma assets by operating segment and a reconciliation of these assets to Hexcel's pro forma consolidated assets, as of December 31, 1999, is as follows: - --------------------------------------------------------------------------------- ---------------------------------- AS OF DECEMBER 31, PRO FORMA AS REPORTED 1999 1999 - --------------------------------------------------------------------------------- --------------- ------------------ Reinforcement products $ 712.5 $ 712.5 Composite materials 359.3 359.3 Engineered products 71.3 115.4 - --------------------------------------------------------------------------------- ---- ----------- ----- ----------- Total per reportable segments 1,143.1 1,187.2 Corporate assets 58.7 91.3 Eliminations (16.6) (16.6) - --------------------------------------------------------------------------------- ---- ----------- ----- ----------- Total consolidated assets $ 1,185.2 $ 1,261.9 - --------------------------------------------------------------------------------- ---- ----------- ----- -----------
11 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS FINANCIAL OVERVIEW
---------------------------------------------------------------------- ---------------------------------------- UNAUDITED ---------------------------------------------------------------------- ---------------------------------------- Quarter Ended March 31, (IN MILLIONS, EXCEPT PER SHARE DATA) 2000 1999 1998 (a) 1998 ------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------- ------------------- -------------------- ---------------------------------------------------------------------- --------- --------- --------- ---------- Net sales $ 292.7279.8 $ 324.8 $ 273.5316.2 Gross margin % 22.6% 25.5% 26.0%22.2% 22.4% Adjusted operating income % (b) 9.0% 13.7% 13.9%(a) 8.2% 9.5% Adjusted EBITDA (c)(b) $ 42.038.0 $ 59.2 $ 48.045.6 Business acquisition and consolidation expenses $ 1.41.2 $ --- $ ---2.8 Net income $ 4.32.6 $ 20.1 $ 20.05.2 Adjusted net income (b)(a) $ 5.23.4 $ 20.1 $ 20.0 -------------------------------------------------------------------------------------------------7.0 ---------------------------------------------------------------------- --------- --------- --------- ---------- Diluted net income per share $ 0.120.07 $ 0.47 $ 0.460.14 Adjusted diluted net income per share (a) $ 0.09 $ 0.19 ---------------------------------------------------------------------- --------- --------- --------- ---------- (a) Excludes business consolidation expenses and related income taxes, as applicable. (b) $ 0.14 $ 0.47 $ 0.46 -------------------------------------------------------------------------------------------------Excludes business consolidation expenses, interest, taxes, depreciation, amortization and equity in income of affiliated companies.
(a)SALE OF BELLINGHAM AIRCRAFT INTERIORS BUSINESS On April 26, 2000, Hexcel completed the sale of its Bellingham aircraft interiors business to Britax Cabin Interiors, Inc., a wholly owned subsidiary of Britax International plc, for cash proceeds of $115.4 million, subject to certain further post-closing adjustments. Net proceeds from the sale were used to repay approximately $111.6 million of the Company's term debt outstanding under its senior credit facility. The Company expects to recognize a pre-tax gain from the sale of the Bellingham business of approximately $65 million to $75 million in the second quarter of 2000. Pro forma results givesnet sales, net income and net income per share, after giving effect to the September 1998 acquisitionsale of Clark Schwebel,the Bellingham division as if the transaction had occurred at the beginning of 1998. (b) Excludes business acquisition2000, were $263.2 million, $3.4 million and consolidation expenses$0.09 per share, respectively. Pro forma net sales, net income and related income taxes, as applicable. (c) Excludes business acquisition and consolidation expenses, interest, taxes, depreciation, amortization, and equity in earnings of affiliated companies. Net income for the second quarter of 1999 was $4.3 million, or $0.12 per diluted share, compared with $20.0 million, or $0.46 per diluted share, for the second quarter of 1998. Excluding business acquisition and consolidation expenses of $1.4 million incurred in the second quarter of 1999, "Adjusted" diluted net income per share was $0.14. For the quarter ended June 30, 1999, Hexcel generated free cash flow (change in debt net of cash) of $24 million. Hexcel used such free cash flow to repay amounts outstanding under its various amortizing indebtedness. During the second quarter of 1999, demand in a number of the markets Hexcel serves was lower than anticipated. The Company's sales and gross margins for the second quarter reflect reducedsame period in 1999, were $304.7 million, $5.9 million and $0.16 per share, respectively. All of Bellingham's net sales volumewere made to the commercial aerospace market as a resultmarket. Hexcel continues to evaluate strategic alternatives for its aircraft structures and interiors businesses in Kent, Washington, which is the remaining component of the supply chain impacts of The Boeing Company's ("Boeing") planned reduction in deliveries in 2000, lower prices in the global electronics market because of intensified competition from Asia, and lower production and sales of carbon fiber products. These market conditions were partially offset by various cost savings initiatives. In light of these conditions, the Company expects that Adjusted diluted earnings per share for the year will be in the range of $0.60 to $0.70. Hexcel remains committed to improving performance by continuing to reduce costs and increase productivity through itsEngineered Products business consolidation, global procurement and Lean Enterprise initiatives. BUSINESS ACQUISITION On September 15, 1998, the Company acquired certain assets and assumed certain operating liabilities from Clark-Schwebel, Inc. and its subsidiaries (the "Acquired Clark-Schwebel Business"). The Acquired Clark-Schwebel Business is engaged in the manufacture and sale of high-quality fiberglass fabrics, which are used to make printed circuit boards for electronic equipment such as computers, 14 cellular telephones, televisions and automobiles. The Acquired Clark-Schwebel Business also produces high performance specialty products for use in insulation, filtration, wall and facade claddings, soft body armor and reinforcements for composite materials. As part of this acquisition, Hexcel also acquired Clark-Schwebel's equity ownership interests in three joint ventures, CS-Interglas AG ("CS-Interglas") headquartered in Germany, Asahi-Schwebel Co., Ltd. ("Asahi-Schwebel"), headquartered in Japan, and Clark-Schwebel Tech-Fab Company ("CS Tech-Fab") headquartered in the United States. CS-Interglas and Asahi-Schwebel are fiberglass fabric producers serving primarily the European and Asian electronics and telecommunications industries. CS Tech-Fab manufactures non-woven materials for roofing, construction and other specialty applications. The unconsolidated revenues in 1998 for these joint ventures were in excess of $300 million. Hexcel acquired the net assets of the acquired business, other than certain excluded assets and liabilities, in exchange for approximately $472.8 million in cash. Hexcel also agreed to lease $50.0 million of property, plant and equipment used in the acquired business from an affiliate of Clark-Schwebel, pursuant to a long-term lease with purchase options. Further discussions of the acquisition and its related financing are contained in Notes 2 and 5 to the accompanying condensed consolidated financial statements.segment. RESULTS OF OPERATIONS NET SALES: Net sales for the secondfirst quarter of 2000 decreased 12% to $279.8 million, compared with $316.2 million for the first quarter of 1999, primarily as a result of lower commercial aerospace sales due to a reduction in The Boeing Company's ("Boeing") commercial aircraft build rates. First quarter 2000 net sales were $292.7also reduced by certain space and defense contracts which concluded in the second half of 1999. Further, the strengthening of the U.S. dollar against the Euro in the last twelve months has reduced revenues in U.S. dollar terms by approximately $9 million compared with $273.5 million forto the secondfirst quarter of 1998 and $324.8 million for the second quarter of 1998 on a pro forma basis, after giving effect to the acquisition of the Acquired Clark-Schwebel Business as if the transaction had occurred at the beginning of 1998. The decrease in sales compared to 1998 pro forma results primarily reflects reduced composite materials sales to the commercial aerospace market and reduced sales of reinforcement products, particularly in the general industrial and recreational markets. The reduction in sales of reinforcement products to electronic applications is the net impact of increased volume and lower average pricing. On a constant currency basis, second quarter 1999 net sales would not have been materially different than reported.1999. 12 The following table summarizes net sales to third-party customers by product group and market segment for the quarterquarters ended June 30, 1999March 31, 2000 and pro forma net sales for the quarter ended June 30, 1998:1999:
- ------------------------------------------------------------------------------------------------------------------------------------------------------------ ---------------------------------------------------------------------------- UNAUDITED ---------------------------------------------------------------------------------------------------- -------------- ------------- --------------- -------------- COMMERCIAL SPACE & GENERAL (IN MILLIONS) AEROSPACE DEFENSE ELECTRONICS INDUSTRIAL RECREATION TOTAL - -------------------------------------------------------------------------------------------------------------------- SECOND---------------------------------------- ---------------- -------------- ------------- --------------- -------------- FIRST QUARTER 19992000 NET SALES Reinforcement products $ 13.415.6 $ 4.1 $ 43.6 $ 23.8 $ 87.1 Composite materials 92.6 19.8 - 34.1 146.5 Engineered products 43.7 2.5 - - 46.2 - ---------------------------------------- ----- ---------- --- ---------- -- ---------- ---- ---------- -- ----------- Total $ 151.9 $ 26.4 $ 43.6 $ 57.9 $ 279.8 54% 9% 16% 21% 100% - ---------------------------------------- ----- ---------- --- ---------- -- ---------- ---- ---------- -- ----------- FIRST QUARTER 1999 NET SALES Reinforcement products $ 15.3 $ 5.5 $ 42.242.3 $ 20.922.7 $ 1.2 $ 83.285.8 Composite materials 101.8 24.4 --- 17.7 12.3 156.2119.7 29.6 - 28.9 178.2 Engineered products 48.6 3.448.9 3.3 - - 52.2 - ---------------------------------------- ----- ---------- --- 1.3 --- 53.3 - ------------------------------------------------------------------------------------------------------------------------------ -- ---------- ---- -------- ---- ----------- Total $ 163.8183.9 $ 33.338.4 $ 42.242.3 $ 39.951.6 $ 13.5 $ 292.7 56% 11% 14% 14% 5%316.2 58% 12% 13% 17% 100% - -------------------------------------------------------------------------------------------------------------------- PRO FORMA SECOND QUARTER 1998 Reinforcement products $ 13.0 $ 7.4 $ 45.4 $ 27.6 $ 4.2 $ 97.6 Composite materials 122.9 22.9---------------------------------------- ----- ---------- --- 12.6 12.2 170.6 Engineered products 53.3 2.3 --- 1.0 --- 56.6 - -------------------------------------------------------------------------------------------------------------------- Total $ 189.2 $ 32.6 $ 45.4 $ 41.2 $ 16.4 $ 324.8 58% 10% 14% 13% 5% 100% - ------------------------------------------------------------------------------------------------------------------------------ -- ---------- ---- -------- ---- -----------
Commercial aerospace net sales decreased 13%17% to $163.8$151.9 million for the secondfirst quarter of 1999,2000, from $189.2$183.9 million on a pro forma basis for the secondfirst quarter of 1998.1999. The decline in sales was largely a resultprimarily reflects the impact of the effortsdecrease in aircraft production rates by Boeing and its subcontractors to adjust inventories and procurementthat commenced last year, in 15 anticipation of lower aircraft productiondeliveries in 2000. Partially offsetting this decrease,Approximately 28% and 10% of Hexcel's 1999 net sales were identifiable as sales to Boeing and related subcontractors, and Airbus Industrie ("Airbus") and regional aircraft producers. In addition, the Company's sales of products used to retrofit aircraft interiors continue to grow, with a strong reception for its kit product that extends the size of overhead stowage bins in narrow aisle aircraft. Approximately 44% of Hexcel's pro forma full year 1998 net sales were to Boeing, Airbus and related subcontractors. Based on published projections, combinedsubcontractors, respectively. Planned deliveries for Boeing and Airbus were 577 and 788 in 1997 and 1998, respectively, and are expected to peak at 906 in 1999, before declining to approximately 800 in 2000. The Company sells material for every model of commercial aircraft sold by Boeing and Airbus, withdeclined from 620 aircraft in 1999, to 490 aircraft in 2000. Hexcel's first quarter 1999 net sales perreflected the peak of Boeing's commercial aircraft ranging from $0.1 million to over $1.0 million. Depending on the product, orders placed with Hexcel are received anywhere between one and eighteen months prior to delivery of the aircraft to the customer, with the average being approximately six months. Asproduction, as the Company suppliesdelivers its products on average six to nine months ahead of the delivery of an aircraft. Boeing has publicly indicated that it may be able to sustain aircraft production at the current level of 490 per year, due in part to the continued economic recovery in Asia, while Airbus is projecting a commercialmodest increase in aircraft it starteddeliveries to seemore than 300 per year. At the impact of future reduced Boeing production rates on the procurement of the Company's productssame time, independent forecasts indicate continued growth in the second quarterproduction of 1999,regional and expects that it will continue to see this impact in the second half of 1999. During 1998, the Company's commercial aerospace customers started emphasizing the need for material yield improvement as well as cost and inventory reduction throughout the industry's supply chain. In response to these pressures, the Company reduced the price of certain products in 1999. Further, the Company is aware that by the fourth quarter of 1999, one customer will have substituted one of Hexcel's premium products for a lower cost, lower priced alternative product, which will also be provided by Hexcel. Although these changes impact the Company's profit margins, they have been mitigated, in part, by the Company's various cost reduction and efficiency improvement programs.business aircraft. Space and defense net sales for the secondfirst quarter of 2000 decreased 31% to $26.4 million, from $38.4 million for the first quarter of 1999. This decrease primarily reflects the conclusion of certain space and defense contracts in the second half of 1999, were $33.3 million, or comparable to pro forma second quarter 1998 net salesas well as the impact of $32.6 million. The Company expects to benefit from a number of new U.S.declining demand for satellites and European military aircraft programs which continue to move towards full scale production starting as early as late 2000. The Company believes that,satellite launch vehicles in response to recent launch failures and concerns about the financial viability of certain satellite ventures. However, Hexcel is currently qualified to supply materials to a significant shortagebroad range of carbon fiber supply in 1997, a number of the Company's customers, particularly thosemilitary aircraft and helicopters scheduled to enter full-scale production in the spacenear future. These programs include the V-22 (Osprey) tilt-rotor, the F/A-18E/F (Hornet), the F-22 (Raptor), the European Fighter Aircraft (Typhoon), and defense market, purchased and/or ordered more carbon fiber than they needed during 1997the RAH-66 (Comanche) and 1998. Now that carbon fiber supplies are more certain, customers are reducing their inventories and purchasing less carbon fiber in 1999. Further the Company's sales of carbon fiber to commercial aerospace applications are reflecting the trends in that market. While the Company is seeking to find opportunities to sell its short-term excess capacity in other markets, the increase in worldwide carbon fiber capacity limits the prices at which such surplus capacity can be sold.NH90 helicopters. Electronics net sales decreased 7%increased 3% to $42.2$43.6 million for the secondfirst quarter of 1999,2000, from $45.4$42.3 million on a pro forma basis for the second quarter of 1998. The reduction in electronics net sales primarily reflects the impact of price reductions, net of volume increases, for the Company's electronic fiberglass products. Global pricing across the PCB laminate supply chain has been reduced over the last twelve months due to intense competition from Asian manufacturers seeking to sell their excess capacity in Western markets. Nevertheless, the prices for electronic fiberglass products have been relatively stable during the second quarter of 1999, after the last round of price reductions that were made in the first quarter of 1999. The Company has been successfulincrease in sales reflects sales volume growth for Hexcel's lightweight fiberglass fabrics used in electronic applications, partially offsetting these price reductionsoffset by obtaining lower raw material prices.a decrease in sales of heavyweight electronic fabrics. The increase in sales of lightweight fiberglass fabrics reflects both the growing use of electronic devices throughout the world, as well as the Company's success in securing additional business from a major producer of high-quality printed circuit board laminates. 13 Demand for lightweight fiberglass fabrics continues to grow and global manufacturing capacity appears to be tightening. During the first quarter of 2000, Hexcel started to switch some of its heavyweight fabric production capacity to meet lightweight fabric demand. In addition, the Company continuesplans to seek opportunitiesinstall additional lightweight fabric looms by the end of the year to reducemeet the costexpected continuing growth in demand, and is evaluating how it may further expand its lightweight fabric manufacturing capacity to support market growth. Industrial net sales for the first quarter of its products, and during2000 increased 12% to $57.9 million, from $51.6 million for the first quarter of 1999, announced the closure of its Cleveland, Georgia plant as a targeted cost reduction action. General industrial netprimarily reflecting growth in sales for wind energy applications and increased sales of $39.9 million for the second quarter of 1999 were comparable to pro forma second quarter 1998 net sales of $41.2 million. Recreation net sales decreased 18% in the second 16 quarter of 1999 to $13.5 million compared to pro forma second quarter 1998 net sales of $16.4 million, reflecting reduced customer demand for certain products in this market, including, one particular customer who has changed the design of many of its athletic shoes to alternative materials. BACKLOG: The backlog of commercial aerospace and space and defense orders scheduled for delivery in the next 12 months was as follows:
----------------------------------------------------------------------------------------- UNAUDITED ----------------------------------------------------------- COMMERCIAL SPACE AND (IN MILLIONS) AEROSPACE DEFENSE TOTAL ----------------------------------------------------------------------------------------- AS OF JUNE 30, 1999 Reinforcement products $ 8.7 $ 5.9 $ 14.6 Compositecomposite materials 157.0 35.7 192.7 Engineered products 141.4 10.4 151.8 ----------------------------------------------------------------------------------------- Total $ 307.1 $ 52.0 $ 359.1 ----------------------------------------------------------------------------------------- AS OF DECEMBER 31, 1998 Reinforcement products $ 5.9 $ 6.5 $ 12.4 Composite materials 226.9 40.1 267.0 Engineered products 165.1 7.6 172.7 ----------------------------------------------------------------------------------------- Total $ 397.9 $ 54.2 $ 452.1 ----------------------------------------------------------------------------------------- AS OF JUNE 30, 1998 Reinforcement products $ 10.0 $ 15.5 $ 25.5 Composite materials 215.0 48.1 263.1 Engineered products 159.1 9.2 168.3 ----------------------------------------------------------------------------------------- Total $ 384.1 $ 72.8 $ 456.9 -----------------------------------------------------------------------------------------
The decrease in the Company's commercial aerospace backlog is attributable to build rates, which are expected to peak in 1999, and the continuing trend towards shorter lead times and better supply-chain management by the industry overall. Because the Company supplies its products ahead of the delivery of a commercial aircraft, it has started to experience the impact of the lower anticipated deliveries of Boeing aircraft in 2000. The decrease in the Company's space and defense backlog compared to June 30, 1998 is also believed to be primarily attributable to the continuing trend towards shorter lead times and better supply-chain management by the industry overall. Backlog for the Company's other markets is not a material trend indicator and accordingly, such amounts are not presented.automotive industry. GROSS MARGIN: Gross margin for the secondfirst quarter of 19992000 was $66.3$62.2 million, or 22.6%22.2% of net sales, compared with $71.2$70.8 million, or 26.0%22.4% of net sales, for the secondfirst quarter of 1998 and $82.9 million, or 25.5% of net sales, for pro forma second quarter 1998.1999. The decrease compared to 1998 pro formadecline in gross margin dollars, relative to the first quarter of 1999, reflects reducedlower sales volume and selected lower pricing inlevels, while the commercial aerospace market asmaintenance of a result ofcomparable gross margin percentage reflects the supply chain impacts of Boeing's planned reduction in deliveries in 2000, lower prices in the global electronics market because of intensified competition from Asia, and lower production, sales and weaker sales mix of carbon fiber products. These impacts have been partially offset by various cost savings initiatives. The Company is pursuing efforts to further reduce costs and increase productivity through its business consolidation, global procurement and Lean Enterprise initiatives. By mid-1999, the Company's Lean Enterprise program had been extended to a large portionbeneficial impact of the Company's U.S. and European locations, and will continue to be extended to all of its locations by the end of 1999. The improvements in cost and productivity are expected to be offset by the impact of lower commercial aerospace demand in the U.S. and customer requirements for reductions in the costs of the products that they purchase from the Company.reduction activities. OPERATING INCOME: Operating income was $24.9$21.8 million in the secondfirst quarter of 1999,2000, or 8.5%7.8% of net sales, compared with $38.2$27.1 million in the secondfirst quarter of 1998,1999, or 13.9%8.6% of net sales. Excluding 17 business acquisition and consolidation expenses, 1999 second quarter operating income in the first quarter of 2000 was $26.2$23.0 million or 9.0%8.2% of net sales.sales, compared with $29.9 million, or 9.5% of net sales, in the first quarter of 1999. The aggregate decrease in operating income, excluding business acquisition and consolidation ("BA&C") expenses, reflects the decrease in net sales, and gross margins, and increasedpartially offset by a reduction in selling, general and administrative ("SG&A") and research and technology ("R&T") expenses over the secondfirst quarter 1998.of 1999. SG&A expenses were $33.7$32.9 million, or 11.5%11.8% of net sales for the secondfirst quarter of 19992000 compared with $27.2$34.4 million, or 9.9%10.9% of net sales for the secondfirst quarter of 1998. The aggregate dollar increase in SG&A was primarily attributable to the Acquired Clark-Schwebel Business, including $2.3 million of goodwill amortization,1999. Research and costs associated with the implementation of the Company's Lean Enterprise and supply-chain initiatives. R&Ttechnology expenses for the second quarter of 1999 were $6.3 million, or 2.2%2.3% of net sales which were comparable to secondfor the first quarter 1998 expenses of $5.92000 compared with $6.5 million, or 2.2% of net sales. INTEREST EXPENSE: Interest expense was $18.4 million, or 6.3%2.1% of net sales in the second quarter of 1999, compared to $6.7 million, or 2.5% of net sales, in the second quarter of 1998. The increase primarily reflects the additional financing required for the Acquired Clark-Schwebel Business. EQUITY IN EARNINGS OF AFFILIATED COMPANIES: As part of the Acquired Clark-Schwebel Business, the Company acquired interests in three joint ventures. Competitive conditions in the electronics market, arising from the Asian economic recession last year, continued to impact the performance of two of these joint ventures during the secondfirst quarter of 1999. As a result, the Company recognized a nominal amount of equity in earnings of affiliated companies in the second quarter of 1999. NET INCOME AND NET INCOME PER SHARE: Net income for the second quarter of 1999 was $4.3 million compared with $20.0 million for the second quarter of 1998. Pro forma second quarter 1998 net income, after giving effect to the acquisition of the Acquired Clark-Schwebel Business as if the transaction had occurred at the beginning of 1998, was $20.1 million.
----------------------------------------------------------------------------------------------------------------- FOR THE QUARTER ENDED JUNE 30, ----------------------------------------- Pro FormaNET INCOME AND NET INCOME PER SHARE: - --------------------------------------------------------------------------------------------------------------------- (IN MILLIONS, EXCEPT PER SHARE AMOUNT)DATA) 2000 1999 1998 1998 ----------------------------------------------------------------------------------------------------------------- - --------------------------------------------------------------------------------------------------------------------- Net income $ 2.6 $ 5.2 Diluted net income per share $ 0.120.07 $ 0.47 $ 0.46 Adjusted diluted net income per share, excluding BA&C expenses $ 0.14 $ 0.47 $ 0.46 Diluted net income per share, excluding goodwill amortization $ 0.170.13 $ 0.51 $ 0.47 Diluted weighted average shares outstanding 36.6 46.5 46.5 -----------------------------------------------------------------------------------------------------------------
The decrease in the number of weighted average shares is primarily attributable to the exclusion of 8.1 million of potential common shares relating to the Convertible Subordinated Notes, due 2003, and the Convertible Subordinated Debentures, due 2011, which were antidilutive in the 1999 period. Refer to Note 7 to the accompanying condensed consolidated financial statements for the calculation and the number of shares used for diluted net income per share. 18 YEAR-TO-DATE RESULTS
----------------------------------------------------------------------------------------------- YEAR-TO-DATE ENDED JUNE 30, ------------------------------------------------ Pro Forma (IN MILLIONS, EXCEPT PER SHARE DATA) 1999 1998 1998 ----------------------------------------------------------------------------------------------- Net sales $ 608.9 $ 642.0 $ 530.3 Gross margin % 22.5% 25.5% 25.9% Adjusted operating income % 9.2% 13.5% 13.6% Adjusted EBITDA $ 87.6 $ 116.7 $ 91.8 Business acquisition & consolidation expenses $ 4.2 $ --- $ --- Net income $ 9.5 $ 38.3 $ 37.0 Adjusted net income $ 12.2 $ 38.3 $ 37.0 ----------------------------------------------------------------------------------------------- Diluted net income per share $ 0.26 $ 0.89 $ 0.86 Adjusted diluted net income per share $ 0.33 $ 0.89 $ 0.86 -----------------------------------------------------------------------------------------------
NET SALES AND GROSS MARGIN: Net sales for the first half of 1999 were $608.9 million, compared with $530.3 million for the first half of 1998 and pro forma first half 1998 net sales of $642.0 million. Gross margin for the first half of 1999 was $137.1 million, or 22.5% of sales, versus gross margin of $137.3 million, or 25.9% of sales, for the same period in 1998 and $163.9 million, or 25.5% of net sales, for pro forma first half of 1998. The decrease in net sales and gross margin compared to pro forma 1998 results primarily reflect the factors previously discussed. On a constant currency basis, 1999 year-to-date net sales would not have been materially different than reported. The following table summarizes net sales to third-party customers by product group and market segment for the year-to-date period ended June 30, 1999 and pro forma net sales for the year-to-date period ended June 30, 1998:
- -------------------------------------------------------------------------------------------------------------------- UNAUDITED ------------------------------------------------------------------------------------ COMMERCIAL SPACE & GENERAL (IN MILLIONS) AEROSPACE DEFENSE ELECTRONICS INDUSTRIAL RECREATION TOTAL - -------------------------------------------------------------------------------------------------------------------- FIRST HALF 1999 Reinforcement products $ 25.1 $ 11.0 $ 84.5 $ 42.4 $ 6.0 $ 169.0 Composite materials 224.2 51.9 --- 36.0 21.3 333.4 Engineered products 97.5 6.7 --- 2.3 --- 106.5 - -------------------------------------------------------------------------------------------------------------------- Total $ 346.8 $ 69.6 $ 84.5 $ 80.7 $ 27.3 $ 608.9 57% 11% 14% 13% 5% 100% - -------------------------------------------------------------------------------------------------------------------- PRO FORMA FIRST HALF 1998 Reinforcement products $ 24.2 $ 14.6 $ 97.6 $ 54.4 $ 10.2 $ 201.0 Composite materials 241.7 44.3 --- 25.9 22.8 334.7 Engineered products 99.4 5.1 --- 1.8 --- 106.3 - -------------------------------------------------------------------------------------------------------------------- Total $ 365.3 $ 64.0 $ 97.6 $ 82.1 $ 33.0 $ 642.0 57% 10% 15% 13% 5% 100% - --------------------------------------------------------------------------------------------------------------------
OPERATING INCOME: Operating income for the first six months of 1999 was $52.0 million, compared with $71.9 million for the same period in 1998. Excluding business acquisition and consolidation expenses of $4.2 million incurred in the first half of 1999, the aggregate decrease in operating income is the result of lower sales and gross margins, primarily in the commercial aerospace and electronics markets, and lower carbon fiber production and sales, as well as increases in SG&A and R&T expenses. SG&A expenses were $68.1 million, or 11.2% of sales, for the first half of 1999, compared to $54.4 million, or 10.3% of sales, for the same period in 1998. The increase in SG&A expenses was primarily attributable to the Acquired Clark-Schwebel Business, including $4.6 million of goodwill amortization, and costs associated with the implementation of the Company's Lean Enterprise and supply-chain 19 initiatives. R&T expenses were $12.8 million, or 2.1% of sales, for the first half of 1999, compared to $11.1 million, or 2.1% of sales, for the comparable 1998 period. INTEREST EXPENSE: Interest expense for the first half of 1999 was $37.5 million, or 6.2% of net sales, compared to $13.7 million, or 2.6% of net sales, in the first half of 1998. The increase primarily reflects the additional financing required for the Acquired Clark-Schwebel Business. EQUITY IN EARNINGS OF AFFILIATED COMPANIES: As previously discussed, competitive conditions in the electronics market have impacted the performance of the Company's joint ventures, resulting in a nominal amount of equity in earnings of affiliated companies in the year-to-date period ended June 30, 1999. NET INCOME AND NET INCOME PER SHARE: Net income for the first half of 1999 was $9.5 million versus $37.0 million for the comparable 1998 period. Pro forma 1998 year-to-date net income, after giving effect to the acquisition of the Acquired Clark-Schwebel Business as if the transaction had occurred at the beginning of 1998, was $38.3 million.
----------------------------------------------------------------------------------------------------- YEAR-TO-DATE ENDED JUNE 30, ----------------------------------- Pro Forma (IN MILLIONS, EXCEPT PER SHARE AMOUNT) 1999 1998 1998 ----------------------------------------------------------------------------------------------------- Diluted net income per share $ 0.26 $ 0.89 $ 0.860.20 Adjusted diluted net income per share, excluding BA&Cbusiness consolidation expenses $ 0.330.09 $ 0.89 $ 0.86 Diluted net income per share, excluding goodwill amortization $ 0.36 $ 0.97 $ 0.880.19 Diluted weighted average shares outstanding 36.8 36.5 46.4 46.4 -----------------------------------------------------------------------------------------------------
The decrease in the number- --------------------------------------------------------------------------------------------------------------------- Refer to Note 5 to the accompanying condensed consolidated financial statements for the calculation of diluted weighted average shares is primarily attributable to the exclusion of 8.1 million of potential common shares relating to the Convertible Subordinated Notes, due 2003, and the Convertible Subordinated Debentures, due 2011, which were antidilutive in the 1999 period. Refer to Note 7 to the accompanying condensed consolidated financial statements for the calculation and the number of shares used for diluted net income per share. FINANCIAL CONDITION AND LIQUIDITY FINANCIAL RESOURCES Debt, net of cash, as of June 30, 1999 was $832.5 million compared to $857.5 million as of December 31, 1998. The Company generated free cash flow of $25.0 million during the six months ended June 30, 1999. The generation of free cash flow was used to repay the Company's debt and transaction costs associated with the senior subordinated notes offering (see below).SENIOR CREDIT FACILITY In connection with the acquisition of the Acquiredindustrial fabrics business of Clark-Schwebel, BusinessInc. on September 15, 1998, Hexcel obtained a new global credit facility (the "Senior Credit Facility") to: (a) fund the purchase of the Acquired Clark-Schwebel Business;industrial fabrics business; (b) refinance the Company's existing revolving credit facility; and (c) provide for ongoing working capital and other financing requirements of the Company. The Senior Credit Facility was subsequently amended on January 21, 1999, August 13, 1999 and March 7, 2000, to accommodate, among other things, the issuance of $240.0 million of 9.75% senior subordinated notes and the impact of the decline in the Company's operating results on certain financial covenants. 14 Effective with the March 7, 2000, amendment, the Senior Credit Facility provides up to $671.5Hexcel with approximately $516.5 million of borrowing capacity, of which, approximately $544 millionsubject to certain limitations. Interest on outstanding borrowings ranges from 0.75% to 3.00% in excess of the facility expires in September 2004, withapplicable London interbank rate, or at the balance expiring in 2005. In January 1999, simultaneously with the closingoption of the Company's $240.0 million offeringCompany, from 0.0% to 2.00% in excess of 9 3/4% senior subordinated notes offering, the Company amendedbase rate of the administrative agent for the lenders. Prior to March 2000, the upper limits of these interest ranges were 2.75% and 1.75%, respectively. In addition, the Senior Credit Facility is subject to among other things, reducea commitment fee that ranges from 0.23% to 0.50% per annum of the available borrowing capacity from $910.0 milliontotal facility. The Senior Credit Facility is secured by a pledge of shares of certain of Hexcel's subsidiaries, as well as a security interest in certain U.S. accounts receivable, inventories, and machinery and equipment. Further, under certain defined circumstances, the Company has agreed to $671.5 million, modifyprovide the lenders with a security interest in certain additional U.S. accounts receivable, inventories, machinery and equipment, and land and buildings on September 30, 2000. The Company is subject to various financial covenants and permitrestrictions under the offering. On August 13, 1999, the Company further amended its Senior Credit Facility, modifying certain financial covenantsincluding a limitation on the redemption of capital stock and a general prohibition against the applicable interest rates payable, increasingpayment of dividends. Hexcel completed the interest expense to the Company for borrowings under the facility by about 1/4%. 20 On January 21, 1999, the Company issued $240.0sale of its Bellingham aircraft interiors business on April 26, 2000, and used approximately $111.6 million of Senior Subordinated Notes due 2009 (the `Senior Subordinated Notes"). The Senior Subordinated Notes are general unsecured obligations of Hexcel that bear interest at a rate of 9 3/4% per annum. Netnet proceeds of approximately $230.5 million from this offering were usedthe sale to repay amounts owedoutstanding term debt under the Senior Credit Facility. TheAs a result of this repayment, the total borrowing capacity available to the Company under the Senior Subordinated Notes are redeemable beginning in January of 2004, in whole or in part, at the option of Hexcel. The redemption prices rangeCredit Facility was reduced from 104.9%approximately $516.5 million to 100.0% of the outstanding principal amount, depending on the period in which redemption occurs. On February 17, 1999, Hexcel redeemed $12.5 million of its increasing rate senior subordinated notes payable to its affiliate, Ciba Specialty Chemicals Inc. Such redemption was financed withapproximately $405 million. Outstanding borrowings under the Company's Senior Credit Facility. On June 18, 1999, the Company commenced its offer to exchange all of its outstanding Senior Subordinated Notes which were sold under Rule 144A of the Securities Act of 1933 for a like principal amount of new senior subordinated notes which were registered under the Securities Act of 1933. This exchange offerFacility totaled $212.8 million on April 26, 2000, and unused borrowing capacity was completed on July 19, 1999 with all original Senior Subordinated Notes outstanding being exchanged for the new notes. The form and terms of the new notes are identical in all material respects to the original notes.approximately $182.1 million at that date. The Company expects that its financial resources, including the Senior Credit Facility will be sufficient to fund the Company'sits worldwide operations for the foreseeable future. The Senior Credit Facility is scheduled to expire in September 2004, except for approximately $59 million which is due for repayment in September 2005. Further discussion of the Company's financial resources is contained in Note 53 to the accompanying condensed consolidated financial statements. CAPITAL EXPENDITURES Capital expenditures totaled $18.0$4.4 million for the first halfthree months of 19992000 compared to $27.4$9.4 million for the first halfthree months of 1998 and $30.1 million for the first half of 1998 on a pro forma basis.1999. The Company anticipates that its 1999expects total capital expenditures will approximate $40 to $45 million, compared to pro forma full year 1998 capital expendituresfor 2000 of approximately $70$40 million. The decrease reflects reduced spending due to changing market conditions, the expected benefits from the Company's Lean Enterprise program, and a commitment by Hexcel to reduce its debt. OTHER CAPITAL COMMITMENTS Hexcel has total estimated financial commitments to its joint ventures in China and Malaysia of approximately $31 million. These commitments are expected to be made in increments through 2001, including an estimated $5 million in the second half of 1999. Investments in these joint ventures to date have been nominal. ADJUSTED EBITDA, CASH FLOWS AND RATIO OF EARNINGS TO FIXED CHARGES FIRST HALF, 1999:QUARTER, 2000: Earnings before business acquisition and consolidation expenses, other income, interest, taxes, depreciation, and amortization, and equity in earningsincome of affiliated companies ("Adjusted EBITDA") for the first quarter of 2000 was $87.6$38.0 million. Net cash used for operating activities was $6.1 million, as working capital changes of $18.0 million and deferred income taxes of $4.5 million more than offset $2.6 million of net income, $15.0 million of depreciation and amortization and cash provided by all other operating activities. Net cash used for investing activities was $7.8 million, reflecting the Company's capital expenditures and investments in affiliated companies for the quarter. Net cash provided by financing activities was $17.8 million. FIRST QUARTER, 1999: Adjusted EBITDA for the first quarter of 1999 was $45.6 million. Net cash provided by operating activities was $48.1$17.3 million, as $9.5$5.2 million of net income $31.5and $15.6 million of non-cash depreciation and amortization and $11.5 million of working capital changes more than offset cash used by all other operating activities. 21 Net cash used for investing activities was $18.0$9.4 million, reflecting the Company's capital expenditures for the first six months of 1999.quarter. Net cash used for financing activities was $31.3$12.4 million, primarily reflecting a net debt repayment of $22.5 million, and $9.5$9.0 million of debt issuance costs pertaining to the issuance of the Senior Subordinated Notes. FIRST HALF, 1998:Company's senior subordinated notes. Adjusted EBITDA was $91.8 million. Pro forma Adjusted EBITDA, after giving effect to the acquisition of the Acquired Clark-Schwebel Business as if the transaction had occurred at the beginning of 1998, was $116.7 million. Net cash provided by operating activities was $22.8 million, as increased working capital of $38.2 million and restructuring payments of $3.1 million partially offset $37.0 million of net income and $27.1 million of non-cash depreciation and amortization and deferred income taxes. The increase in working capital reflected higher levels of accounts receivable and inventory due to higher sales volume, as well as reductions in accrued liabilities from peak year-end levels, primarily due to the payments made in 1998 for capital projects and employee incentive and benefit programs incurred during 1997. Net cash used for investing activities was $28.1 million, primarily reflecting $27.4 million of capital expenditures. Net cash provided by financing activities totaled $2.3 million. Adjusted EBITDA and pro forma Adjusted EBITDA havehas been presented to provide a measure of Hexcel's operating performance that is commonly used by investors and financial analysts to analyze and compare companies. Adjusted EBITDA may not be comparable to similarly titled financial measures of other companies. Adjusted EBITDA and pro forma Adjusted EBITDA dodoes not represent alternative measures of the Company's cash flows or operating income, and should not be considered in isolation or as substitutesa substitute for measures of performance presented in accordance with generally accepted accounting principles. 15 Reconciliations of net income to EBITDA and Adjusted EBITDA for the quarters ended March 31, 2000 and 1999, are as well as thefollows: - ------------------------------------------------------------------------------------ --------------- ---------------- (IN MILLIONS) 2000 1999 - ------------------------------------------------------------------------------------ ------ -------- ----- ---------- Net income $ 2.6 $ 5.2 Provision for income taxes 1.2 2.8 Interest expense 18.4 19.1 Depreciation and amortization expense 15.0 15.6 Equity in income of affiliated companies (0.4) - Other - 0.1 - ------------------------------------------------------------------------------------ ------ -------- ----- ---------- EBITDA 36.8 42.8 Business consolidation expenses 1.2 2.8 - ------------------------------------------------------------------------------------ ------ -------- ----- ---------- Adjusted EBITDA $ 38.0 $ 45.6 - ------------------------------------------------------------------------------------ ------ -------- ----- ----------
The ratio of earnings to fixed charges for the applicable periods, are as follows:
- --------------------------------------------------------------------------------------------------------------------- QUARTER ENDED JUNE 30, YEAR-TO-DATE ENDED JUNE 30, ------------------------------------------------------------------------ PRO FORMA PRO FORMA (IN MILLIONS) 1999 1998 1998 1999 1998 1998 - --------------------------------------------------------------------------------------------------------------------- Net income $ 4.3 $ 20.1 $ 20.0 $ 9.5 $ 38.3 $ 37.0 Provision for income taxes 2.2 10.3 11.4 5.0 19.7 21.2 Interest expense 18.4 16.1 6.7 37.5 32.5 13.7 Depreciation and amortization expense 15.8 14.8 9.9 31.5 29.9 19.9 Equity in earnings of affiliated companies (0.1) (2.1) --- (0.1) (3.7) --- - --------------------------------------------------------------------------------------------------------------------- EBITDA 40.6 59.2 48.0 83.4 116.7 91.8 Business acquisition and consolidation expenses 1.4 --- --- 4.2 --- --- - --------------------------------------------------------------------------------------------------------------------- Adjusted EBITDA $ 42.0 $ 59.2 $ 48.0 $ 87.6 $ 116.7 $ 91.8 - --------------------------------------------------------------------------------------------------------------------- Ratio of earnings to fixed charges 1.3x 5.4x 2.9x 1.4x 5.1x 2.8x - ---------------------------------------------------------------------------------------------------------------------
The decrease in the earnings to fixed charges ratios reflect the Company's lower operating incomequarters ended March 31, 2000 and higher interest costs.1999, were 1.2x and 1.4x, respectively. The calculation of earnings to fixed charges assumes that one-third of the Company's rental expense is attributable to interest expense. 22 INVESTMENT IN CS-INTERGLAS AG The Company has a fixed-price option to increase the equity position in its CS-Interglas investment from 43.6% to 84%, which expires onBUSINESS CONSOLIDATION PROGRAMS Total accrued business consolidation expenses at December 31, 1999. In1999 and March 31, 2000, activity during the Company's opinion, this fixed-price option is significantly higher than its current fair market value. Asquarter ended March 31, 2000, and a result, the Company intends to allow the option to expire unexercised. In accordance with Statementbrief description for each of Financial Accounting Standards No. 121, "Accounting for the Impairment of Long-Lived Assets and for Long-Lived Assets to be Disposed Of", the Company is evaluating its investment in CS-Interglas. A number of factors are leading to this evaluation, including, a decline in the investment's market value, changes in the business climate in which the investment operates in and the Company's decision to allow the option to expire unexercised. Once the Company's business plans have been developed, the Company will assess the applicable fair value of its investment in CS-Interglas. BUSINESS ACQUISITION AND CONSOLIDATION ACTIVITIES Over the past few years, the Company hasconsolidation programs is as follows: - --------------------------------------------------------------- -------------------- -------------- ---------------- SEPTEMBER DECEMBER 1999 1998 (IN MILLIONS) PROGRAM PROGRAM TOTAL - --------------------------------------------------------------- -------------------- -------------- ---------------- BALANCE AS OF DECEMBER 31, 1999 $ 3.1 $ 1.0 $ 4.1 Business consolidation expenses 1.2 - 1.2 Cash expenditures (1.6) (0.4) (2.0) Reclassification to accrued liabilities - (0.6) (0.6) - --------------------------------------------------------------- -- -------------- ------- --------- ------ --------- BALANCE AS OF MARCH 31, 2000 $ 2.7 $ - $ 2.7 - --------------------------------------------------------------- -- -------------- ------- --------- ------ ---------
SEPTEMBER 1999 PROGRAM On September 27, 1999, Hexcel announced and undertaken two majora business consolidation programs.program that entails a rationalization of manufacturing facilities for certain product lines. The objectives of this program are to eliminate excess capacity and overhead, improve manufacturing focus and yields, and create additional centers of manufacturing excellence. Specific actions contemplated by this program include consolidating the production of certain product lines, including moving equipment and requalifying the respective product lines; vacating certain leased facilities; and consolidating the Company's Composite materials business segment's U.S. marketing, research and technology, and administrative functions into one location. The consolidation program calls for the elimination of approximately 400 positions (primarily manufacturing), and a total reduction in occupied floor space of over 250,000 square feet. Total expenses and cash expenditures for this program are expected to approximate $33 million and $27 million respectively. Expected cash expenditures include $6.0 million of capital expenditures. 16 Accrued business consolidation expenses as of March 31, 2000, and related activity for this program since December 31, 1999, were as follows: - --------------------------------------------------------------- ----------------- ---------------- ----------------- EMPLOYEE FACILITY & SEVERANCE & EQUIPMENT (IN MILLIONS) RELOCATION RELOCATION TOTAL - --------------------------------------------------------------- ----------------- ---------------- ----------------- BALANCE AS OF DECEMBER 31, 1999 $ 2.5 $ 0.6 $ 3.1 Business consolidation expenses 0.4 0.8 1.2 Cash expenditures (0.5) (1.1) (1.6) - --------------------------------------------------------------- ---- ------------ ---- ----------- ------ ---------- BALANCE AS OF MARCH 31, 2000 $ 2.4 0.3 2.7 - --------------------------------------------------------------- ---- ------------ ---- ----------- ------ ----------
For the quarter ended March 31, 2000, Hexcel recognized $1.2 million of business consolidation expenses for this program. As of December 31, 1999 and March 31, 2000, accrued expenses for this program primarily reflected accrued severance and costs for early termination of certain leases. The Company's policy is to pay severance over a period of time rather than in a lump-sum amount. DECEMBER 1998 PROGRAM In December 1998, Hexcel announced consolidation actions within its reinforcement fabricsReinforcement Products and composite materials businesses.Composite Materials business segments. These actions included the integration of Hexcel'sthe Company's existing fabrics business with the U.S. operations of the Acquired Clark-Schwebel Business,acquired industrial fabrics business, and the combination of the Company's U.S., European and Pacific Rim composite materials businesses into a single global business unit. In 1996, Hexcel announced plansThe objectives of these actions were to integrateeliminate redundancies, improve manufacturing planning, and consolidate its acquired composites and carbon fibers and prepreg businesses into Hexcel, including reorganizing the Company's manufacturing and research activities around strategic centers dedicated to select product technologies.enhance customer service. The Company's consolidation activities with respect toCompany substantially completed these programs are expected to be substantially complete by the end of 1999. Duringactions in the first halfquarter of 1999, which resulted in the elimination of approximately 100 operating, sales, marketing and administrative positions. On March 16, 1999, the Company recorded $4.2 millionexpanded its actions relating to the integration of BA&C expenses, primarily reflecting the costsacquired industrial fabrics business with the announcement of closingthe closure of its Cleveland, Georgia, facility, as well aswhich at that time employed approximately 100 manufacturing positions. This facility produced fabrics for the eliminationelectronics market, and the majority of certain additional administrative positions relating to the consolidation of the composite materials business unit. Included in the 1999 BA&C expense,its production equipment was a $1.8 million non-cash write-down of equipment that will be disposed of from the Cleveland facility. The Company expects to record an additional charge of approximately $1.2 million during the third quarter of 1999 relating to the relocation of certain equipment from the Cleveland facilityrelocated to the Company's Anderson, South Carolina facility. In addition toThe closure of this facility, which was completed on September 3, 1999, was the Cleveland, Georgia facility closure, the Company is continuing to conduct a global capacity review, as well as a reviewresult of its administrative activities. These reviews may resultcompetitive conditions in the closing or right-sizingglobal market for electronic fiberglass materials, and was not expected at the time of additional facilities or further reductions in administrative personnelthe acquisition of the industrial fabrics business. Accrued business consolidation expenses at December 31, 1999 and as a result, additional consolidation charges may be recognized in 1999. For the six months ended June 30, 1999, the Company disbursed $6.6March 31, 2000 for this program, were $1.0 million for its BA&C activities, with such expenditures being financed with operating cash flows. These expenditures primarilyand $0.6 million, respectively, all of which related to accrued employee severance paymentsfor terminated employees, and there were no business consolidation expenses incurred for this program during the disposalfirst quarter of the Company's Italian Operations. In June 1999, the Company sold its Italian Operations, which was originally part of the 1996 acquired composites business, for immaterial proceeds, resulting in a loss on disposal that approximated amounts accrued. The amounts accrued approximated the Italian operations' debt plus certain employee retirement costs, which the Company agreed to either maintain or pay out.2000. As of June 30, 1999, the Company had accrued BA&C expenses of approximately $3.7 million, which is expected to be disbursed in the second half of 1999. 23 Estimated savings from the Company's recent BA&C activities include approximately $10 million per year for those actions announced in December 1998 and approximately $5 million per year relating to the closure of the Company's Cleveland facility and the disposal of its Italian operations. The Company has already begun to realize those savings fromMarch 31, 2000, the December 1998 actions. Further discussionsbusiness consolidation program was substantially completed, except for the accrued severance of $0.6 million, which will be paid over the Company's BA&C activities are containednext two years. 17 RECENTLY ISSUED ACCOUNTING STANDARDS In December 1999, the Securities and Exchange Commission ("SEC") issued Staff Accounting Bulletin No. 101 ("SAB 101"), "Revenue Recognition," which provides guidance on the recognition, presentation, and disclosure of revenue in Note 6financial statements filed with the SEC. SAB 101 outlines the basic criteria that must be met in order to recognize revenue, and provides guidance for disclosures related to revenue recognition policies. In March 2000, the SEC issued SAB 101A, "Amendment: Revenue Recognition in Financial Statements," which extends the effective date of SAB 101 to the accompanying condensed financial Statements YEAR 2000 READINESS DISCLOSURE Hexcel, like most other companies, is continuing to address whether its information technology systems and non-information technology devices with embedded microprocessors (collectively "Business Systems and Devices") will recognize and process dates starting with the year 2000 and beyond (the "Year 2000"). The Year 2000 issue can arise at any point in the Company's supply, manufacturing, processing and distribution chains. Hexcel does not, however, manufacture or sell products that contain microprocessors or software. In early 1998, Hexcel established a central Year 2000 project office to coordinate and monitor progress towards achieving corporate-wide Year 2000 compliance. With certain exceptions, the Company is near completion of its repairing, replacing and testing phases for its Year 2000 issues that have been identified as "critical" to the Company's operations, and is proceeding, as targeted, to substantially complete its contingency plans by the thirdsecond quarter of 1999. A discussion of the Company's critical Business Systems and Devices, suppliers and vendors as they pertain to the Company's Year 2000 issues, as of June 30, 1999,2000. At this time, management is detailed as follows: BUSINESS SYSTEMS & DEVICES In order to address the Year 2000 issue as it relates to the Company's Business Systems and Devices, Hexcel developed, and is in the process of implementing, a six phase plan. The Company is also using external consulting services, where appropriate, as part of its efforts to address its Year 2000 issue. The components of this plan and their related status, as of June 30, 1999, are detailed below and apply to both the Company's Business Systems and its Devices: (1) INVENTORY: This phase, which was completed in December 1998, consisted of compiling a detailed listing of the Company's Business Systems and Devices likely to be impacted by the Year 2000 issue. (2) RISK ASSESSMENT AND ASSIGNING PRIORITIES: This phase consisted ofstill assessing the likelihood that a Business System or Device is not Year 2000 compliant as well as assigning a priorityimpact of importance to the particular Business System or Device as it relates to the Company's business operations. This phase was completed in December 1998. (3) ASSESSING COMPLIANCE: This phase consisted of assessing Year 2000 complianceSAB 101 on the Company's Business Systems or Devices which have been identified as essential to the Company's businessfinancial position and results of operations. In assessing compliance, the Company performed a variety of tasks including, obtaining Year 2000 compliance statements and information from the Company's vendors and service providers. This phase was completed in March 1999. However, the Company is dependent upon its suppliers and service providers to continue to inform Hexcel as to any updates or changes to the information supplied to Hexcel. 24 (4) REPAIRING OR REPLACING: This phase consists of repairing and replacing non-Year 2000 compliant Business Systems and Devices which are essential to Hexcel's operations. This phase is approximately 90% complete, which approximates the Company's original estimate of having this phase substantially completed by June 30, 1999. Remaining items to repair or replace primarily consist of wide area network upgrades, telecommunications, and quality assurance and time and attendance systems, for certain of the Company's facilities. These items are anticipated to be repaired or replaced in the second half of 1999. (5) TESTING: This phase consists of testing the repair or replacement of those Business Systems and Devices, which are essential to the Company's business operations. Hexcel also intends to test the integration of the various Business Systems and Devices within the Company's manufacturing processes. This phase is approximately 85% complete, and is dependent upon the timing of completion of phase four. (6) DEVELOPING CONTINGENCY PLANS: This phase consists of developing alternative plans in the event that a business interruption occurs from a Year 2000 issue. Hexcel is in the early stages of this phase. The Company has targeted September 30, 1999 as the date for substantial completion of its contingency plans, however, the Company believes that this phase will be on-going through to the year 2000. SUPPLIERS & CUSTOMERS Hexcel is also gathering information from its significant suppliers and customers concerning their Year 2000 issues as a means of assessing risks and developing alternatives. The Company has sent out surveys to all of its significant suppliers and customers to determine what steps, if any, those companies are taking to remediate their respective Year 2000 issues. Hexcel is, however, dependent upon its suppliers and customers with respect to the completeness and accuracy of such responses. As of June 30, 1999, the Company has received responses from over 80% of its significant suppliers and 50% of its significant customers. The responses from the Hexcel's suppliers generally indicate that these parties are taking actions to ensure that their ability to supply products or services to the Company will not be impaired. To the extent that supplier responses to Year 2000 readiness are unsatisfactory, the Company will attempt to reduce risks of interruptions, with such options including changes in suppliers to those who have demonstrated Year 2000 readiness, and accumulation of inventory. The responses from the Hexcel's customers also generally indicate that these parties are taking actions to ensure their ability to purchase products from the Company will not be impaired. The Company will continue to monitor the status of all of its significant suppliers' and customers' Year 2000 readiness through to the year 2000, in order to determine whether additional or alternative measures are necessary. Total estimated costs to address Hexcel's Year 2000 issues, including preparing the Company's Business Systems and Devices to become Year 2000 compliant, is approximately $4.6 million, or $0.9 million less than the Company's original estimate of $5.5 million. The decrease in the total estimated costs is due to the development of less costly alternatives and the difficulties in the original estimation process. The total estimated costs includes approximately $2.5 million of capital expenditures to be used for the purchase of certain capital equipment to replace equipment which is currently not Year 2000 compliant. As of June 30, 1999, approximately $2.5 million has been incurred. The remaining estimated balance of $2.1 million represents costs to repair or replace those items identified in phase four as well as internal costs to manage the Company's central Year 2000 project office. The estimate does not include any costs associated with the implementation of the Company's contingency plans, which are in the process of being developed, however, the Company does not anticipate these costs to be material. Hexcel 25 has not used any external resources to independently verify these cost estimates. Due to resource constraints caused by the Year 2000 issue, the Company is deferring other information technology projects. These deferrals, however, are not expected to have a material adverse effect on the Company's results of operations or financial condition. Hexcel is progressing with the development of its Year 2000 contingency plans. These plans are expected to be substantially completed by September 30, 1999. The Company is currently unable to assess the most reasonably likely worst case scenarios. However, if necessary remediation actions are not completed in a timely manner, or if Hexcel's suppliers and customers do not successfully address their Year 2000 issues, the Company estimates that a disruption in operations could occur. Such a disruption could result in, for example, delays in the receipt of raw materials and distribution of finished goods, or errors in customer orders. These consequences could have a material impact on the operations, liquidity and financial condition of Hexcel. The Company presently believes that by implementing its plans, including modifications to existing Business Systems and Devices and conversion to new or upgraded software and other systems, the Year 2000 issue will not pose significant operational problems for the Company. RECENTLY ISSUED ACCOUNTING STANDARD In June 1999,1998, the Financial Accounting Standards Board ("FASB") issued Statement No. 137 (SFAS 137),133, "Accounting for Derivative Instruments and Hedging Activities--Deferral of the Effective Date of FASB Statement No. 133--an amendment of FASB Statement No. 133."Activities" ("SFAS 133"). This Statement requires companies to record derivatives on the balance sheet as assets and liabilities, measured at fair value. Gains or losses resulting from changes in the values of those derivatives would be accounted for depending on the use of the derivative and whether it qualifies for hedge accounting. SFAS 137133, which will be adopted on January 1, 2001, is not expected to have a material impact on Hexcel's consolidated financial statements. This Statement is effective for fiscal years beginning after June 15, 2000. Hexcel will adopt this accounting standard as required by January 1, 2001. FORWARD-LOOKING STATEMENTS AND RISK FACTORS Certain statements contained in "Management's Discussion and Analysis of Financial Condition and Results of Operations," that are not of historical fact, constitute "forward-looking statements".statements." Such forward-looking statements include, but are not limited to: (a) estimates of commercial aerospace production and delivery rates, including those of Boeing and Airbus; (b) expectations regarding the growth in the production of military aircraft and launch vehicle programs;helicopters; (c) estimates of the change in net sales in total and by market compared to pro forma 1998 net sales; (d) expectations regarding the impact of pricing pressures from Hexcel's customers; (e) expectations regarding the ability of Hexcel to pass along price reductions to its customers; (f) expectations regardinggrowth in demand for electronics fabrics as well as future sales based on current backlog; (g)industry capacity utilization; (d) expectations regarding sales growth, sales mix, and gross margins, manufacturing productivity and capital expenditures; (h)margins; (e) estimates of pro forma 1999 financial data; (f) expectations regarding Hexcel's full year 1999 diluted net income per share; (i)2000 capital expenditures, including the installation of additional fiberglass fabric looms; (g) expectations regarding Hexcel's financial condition and liquidity, as well as future free cash flows and Adjusted EBITDA; (j)liquidity; (h) estimated additional business acquisitionexpenses, and consolidation expensesrelated cash costs, to be incurred in 1999; (k) expectations regarding the expenditures, benefits and savings of Hexcel's Lean Enterprise,for business consolidation programs; and procurement programs, including the closure of the Company's Cleveland, GA facility; (l) expectations regarding full year 1999 capital expenditures and contributions to Hexcel's joint ventures in China and Malaysia; (m) expectations regarding the fair value of the CS-Interglas option and the investment in CS-Interglas; and; (n) the impact of the Year 2000 26 issue,(i) the estimated costs associated with becoming Year 2000 compliant andgain resulting from the estimated target date for substantial completionsale of remediation.Bellingham. Such forward-looking statements involve known and unknown risks, uncertainties and other factors that may cause actual results to be materially different. Such factors include, but are not limited to, the following: the integration of the Acquired Clark-Schwebel Business without disruption to manufacturing, marketing and distribution activities; changes in general economic and business conditions; changes in current pricing levels; changes in political, social and economic conditions and local regulations, particularly in Asia and Europe; foreign currency fluctuations; changes in aerospace delivery rates; reductions in sales to any significant customers, particularly Boeing or Airbus; changes in sales mix; changes in government defense procurement budgets; changes in military aerospace programs technology; industry capacity; competition; disruptions of established supply channels; manufacturing capacity constraints; and the availability, terms and deployment of capital; and the ability of Hexcel to accurately estimate the cost of systems preparation and successfully implement required actions for Year 2000 compliance.capital. Such forward-looking statements involve known and unknown risks, uncertainties and other factors that may cause actual results to be materially different. Additional information regarding these factors is contained in the Company's Annual Report on Form 10-K for the year ended December 31, 1998.1999. 18 ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK A discussionOn April 26, 2000, Hexcel completed the sale of market risk exposures is includedits Bellingham aircraft interiors business to Britax Cabin Interiors, Inc., a wholly owned subsidiary of Britax International plc, for cash proceeds of $115.4 million, subject to certain further post-closing adjustments. Net proceeds from the sale were used to repay $111.6 million of the Company's term debt outstanding under its variable rate Senior Credit Facility. Assuming a 10% favorable and unfavorable change in Part II, Item 7A,the underlying weighted average interest rates of Hexcel's Annual Report on Form 10-K for the fiscal year ended December 31, 1998. There hasCompany's variable rate debt, the 1999 pro forma net loss would have been no material change to this information during the six months ended June 30, 1999.as follows: - --------------------------------------------------------------------------- ---------------------------------------- YEAR ENDED DECEMBER 31, AS REPORTED PRO FORMA 1999 1999 - --------------------------------------------------------------------------- ----------------- ---------------------- Net loss $ 23.3 $ 23.2 10% favorable change 22.0 22.7 10% unfavorable change $ 24.6 $ 23.7 - --------------------------------------------------------------------------- ------- --------- ------- --------------
PART II. OTHER INFORMATION HEXCEL CORPORATION AND SUBSIDIARIES ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS The Annual Meeting of Stockholders of the Company was held on May 20, 1999 (the "Meeting") in Stamford, Connecticut. Stockholders holding 35,119,685 shares of Hexcel common stock were present at the Meeting, either in person or by proxy, constituting a quorum. The following matter was submitted to the Company's stockholders for a vote at the Meeting, with the results of the vote indicated: (1) Each of the ten nominees to the Board of Directors was elected by the stockholders to serve as directors until the next annual meeting of stockholders and until their successors are duly elected and qualified: 27 DIRECTOR FOR WITHHELD John M. D. Cheesmond 34,944,501 175,184 Marshall S. Geller 34,944,501 175,184 Harold E. Kinne 34,944,501 175,184 John J. Lee 34,944,314 175,371 John J. McGraw 34,944,501 175,184 Martin Riediker 34,944,501 175,184 Stanley Sherman 34,944,501 175,184 Martin L. Solomon 34,944,501 175,184 George S. Springer 34,944,501 175,184 Franklin S. Wimer 34,944,501 175,184 ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K (A) EXHIBITS: 10.1 Hexcel Corporation Incentive Stock Plan, as amended and restated on January2.1 Consent letter dated March 30, 1997, and further amended on December 10, 1997 and March 25, 1999 (incorporated herein by reference2000 relating to Exhibit 4.3 of the Company's Registration Statement on Form S-8 filed on July 26, 1999). 10.2 Hexcel Corporation Management Stock Purchase Plan, as amended on March 25, 1999 (incorporated herein by reference to Exhibit 4.3 of the Company's Registration Statement on Form S-8 filed on July 26, 1999). 10.3 SecondThird Amendment dated August 13, 1999March 7, 2000 to the Second Amended and Restated Credit Agreement by and among Hexcel Corporation and the Foreign Borrowers from time to time parties thereto, the banks and other financial institutions from time to time parties thereto, Citibank, N.A., as Documentation Agent, and Credit Suisse First Boston, as Administrative Agent. 22.1 The Company's Proxy Statement dated April 12, 1999, containing the full text of the proposals referred to in Item 4, which was previously filed electronically, is hereby incorporated by reference.August 13, 1999. 27. Financial Data Schedule.Schedule (electronic filing only). (B) REPORTS ON FORM 8-K: Current Report on Form 8-K dated June 25, 1999,April 6, 2000 relating to the commencementa press release issued by the Company announcing an agreement to sell its Bellingham aircraft interiors business to Britax Cabin Interiors, Inc., a wholly owned subsidiary of its offer to exchange any and all of its outstanding 9 3/4% Senior Subordinated Notes due 2009 which were sold under Rule 144A.Britax International plc. Current Report on Form 8-K dated July 6, 1999,May 10, 2000, relating to the Company's estimated second quarter earnings. Current Report on Form 8-K dated July 21, 1999, relating to the Company's second quarter 1999 financial results, and the completionsale of the Company's exchange offer for all of its outstanding 9 3/4% Senior Subordinated Notes due 2009. 28Bellingham aircraft interiors business to Britax Cabin Interiors, Inc. on April 26, 2000, and pro forma financial information reflecting such sale. 19 SIGNATURE Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized, and in the capacity indicated. HEXCEL CORPORATION (Registrant) August 16, 1999May 15, 2000 /s/ Wayne C. PenskyKirk G. Forbeck - ---------------------------- ----------------------------------------------------------------- -------------------- (Date) Wayne C. Pensky, Vice President; Corporate Controller; andKirk G. Forbeck, Chief Accounting Officer 2920