FORM 10-Q SECURITIES AND EXCHANGE COMMISSION WASHINGTON, DC 20549 [X] QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 FOR THE QUARTERLY PERIOD ENDED OCTOBER 1, 2005 [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 FOR THE TRANSITION FROM TO Commission File Number 0-5680 BURKE MILLS, INC. (Exact name of registrant as specified in its charter) IRS EMPLOYER IDENTIFICATION (56-0506342) NORTH CAROLINA (State or other jurisdiction of incorporation or organization] 191 Sterling Street, N.W. Valdese, North Carolina 28690 (Address of principal executive offices) (Zip Code) (828) 874-6341 (Registrant's telephone number, including area code) No Changes (Former name, former address and former fiscal year, if changed since last report) Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports) and (2) has been subject to such filing requirements for the past 90 days. Yes_X_ No___ Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act). Yes ___ No _X__ Indicate by check mark whether the registrant is a small company (as defined in Rule 12-b-2 of the Exchange Act). Yes ___ No _X__ APPLICABLE ONLY TO CORPORATE ISSUERS Indicate the number of shares outstanding of each of the issuer's classes of common stock, as of the latest practicable date. As of November 3, 2005, there were outstanding 2,741,168 shares of the issuer's only class of common stock. Page 1 PART I - FINANCIAL INFORMATION Page Number ----------- Item 1 - Financial Statements ------- Condensed Balance Sheets 3 October 1, 2005 (Unaudited) and January 1, 2005 Condensed Statements of Operations and Retained Earnings 4 Thirteen Weeks Ended October 1, 2005, (Unaudited) and October 2, 2004 Thirty-Nine Weeks Ended October 1, 2005 (Unaudited) and October 2, 2004 Statements of Cash Flows 5 Thirty-Nine Weeks Ended October 1, 2005 (Unaudited) and October 2, 2004 Notes to Condensed Financial Statements 6 - --------------------------------------------------------- Item 2 - Management's Discussion and Analysis of Financial Condition and Results of Operations 11 - ------------------------------------------------------------ Item 3 - Quantitative and Qualitative Disclosures About Market Risk 16 - --------------------------------------------------------- Item 4 - Controls and Procedures 16 - ------------------------------------------------------- Part II - OTHER INFORMATION Item 1 - Legal Proceedings 17 Item 2 - Unregistered Sales of Equity Securities and Use of Proceeds 17 Item 3 - Defaults Upon Senior Securities 17 Item 4 - Submission of Matters to a Vote of Security Holders 17 Item 5 - Other Information 17 Item 6 - Exhibits 17 - --------------------------------------------------------- SIGNATURES 17 EXHIBIT INDEX 18 EXHIBITS/CERTIFICATIONS 19-21 Page 2 BURKE MILLS, INC. CONDENSED BALANCE SHEETS October 1 January 1 (Unaudited) 2005 -------- -------- ASSETS Current Assets Cash and cash equivalents $ 297,284 $ 316,745 Accounts receivable 3,225,598 3,064,365 Inventories 1,785,388 1,640,983 Prepaid expenses and other current assets 103,490 112,580 ------------ ----------- Total Current Assets 5,411,760 5,134,673 ------------ ----------- Equity Investment in Affiliate -0- 196,300 ------------ ----------- Property, plant & equipment - at cost 29,778,232 29,848,475 Less: accumulated depreciation 24,598,213 23,724,193 ------------ ----------- Property, Plant and Equipment- Net 5,180,019 6,124,282 ------------ ----------- Other Assets 16,575 16,575 ------------ ----------- Total Assets $10,608,354 $11,471,830 ============ =========== LIABILITIES AND SHAREHOLDERS' EQUITY Current Liabilities Accounts payable $ 2,051,650 1,465,630 Accrued salaries and wages 172,370 89,847 Other liabilities and accrued expenses 154,967 120,137 ---------- ----------- Total Current Liabilities 2,378,987 1,675,614 ----------- ----------- Total Liabilities $ 2,378,987 $ 1,675,614 ----------- ----------- Commitments and contingencies Shareholders' Equity Common stock, no par value (stated value, $.66) Authorized - 5,000,000 shares Issued and outstanding - 2,741,168 shares 1,809,171 1,809,171 Paid-in capital 3,111,349 3,111,349 Retained earnings 3,308,847 4,875,696 ----------- ----------- Total Shareholders' Equity 8,229,367 9,796,216 ----------- ----------- $10,608,354 $11,471,830 Total Liabilities and Shareholders' Equity =========== =========== See notes to condensed financial statements. Page 3 BURKE MILLS, INC. CONDENSED STATEMENTS OF OPERATIONS AND RETAINED EARNINGS (Unaudited) Thirteen Weeks Ended Thirty-Nine Weeks Ended ---------------------- ----------------------- Restated Restated Oct. 1 Oct. 2 Oct. 1 Oct. 2 2005 2004 2005 2004 -------- -------- -------- ---------- Net Sales $5,769,161 $6,162,105 $19,486,380 $19,472,684 Costs and Expenses Cost of Sales 5,810,051 6,118,987 19,397,540 18,815,596 ----------- ----------- ------------ ----------- Gross Profit (Loss) $ (40,890) 43,118 88,840 657,088 Selling, General and Administrative Expenses 565,039 532,202 1,743,551 1,731,390 Gain on disposal of property 3,124 -0- 103,748 4,023 ----------- ----------- ------------ ---------- Operating Loss (602,805) (489,084) (1,550,963) (1,070,279) ----------- ----------- ------------ ----------- Other Income Interest Income 1,461 339 4,881 806 Other, net 305 30 791 28,772 ----------- ----------- ------------ ----------- Total Other Income 1,766 369 5,672 29,578 ----------- ----------- ------------ ----------- Other Expenses Interest Expense -0- 303 244 1,046 Other Net -0- -0- -0- 12,580 ----------- ----------- ------------ ---------- Total Other Expenses -0- 303 244 13,626 Loss before Benefit of Income Taxes & Equity in Net Loss of Affiliate (601,039) (489,018) (1,545,535) (1,054,327) Income Tax Benefit -0- (76,000) -0- (394,000) ----------- ----------- ------------ ----------- Loss before Equity in Net Loss of Affiliate (601,039) (413,018) (1,545,535) (660,327) Equity in Net Earnings/ (Loss) of Affiliate -0- 91,288 (21,314) (206,892) ----------- ----------- ------------ ----------- Net Loss (601,039) (321,730) (1,566,849) (867,219) Retained Earnings at Beginning of Period 3,909,886 6,037,350 4,875,696 6,582,839 ----------- ----------- ------------ ----------- Retained Earnings at End of Period $3,308,847 $5,715,620 $ 3,308,847 $5,715,620 ========== ========== =========== ========== Basic and Diluted Loss Per Share $ (0.22) $ (0.12) $ (0.57) $ (0.32) ========== ========== =========== ========== Dividends Per Share of Common Stock None None None None ========== ========== ========== ========== Weighted Average Common Shares Outstanding 2,741,168 2,741,168 2,741,168 2,741,168 ========== ========== ========== ========== See notes to condensed financial statements. Page 4 BURKE MILLS, INC. STATEMENTS OF CASH FLOWS (Unaudited) Thirty-Nine Weeks Ended -------------------------- Restated Oct. 1 Oct. 2 2005 2004 ---- ---- Cash flows from operating activities: Net Loss $(1,566,849) $ (867,219) ------------ ----------- Adjustments to reconcile net loss to net cash used by operating activities: Depreciation 1,237,123 1,357,112 Allowance for doubtful accounts 21,000 -0- Allowance for mark-down inventory 50,585 49,000 Deferred income taxes -0- (394,000) Equity in affiliate 21,314 356,880 Gain on disposal of property assets (103,748) (4,023) Changes in assets and liabilities: Accounts receivable (182,233) (1,451,299) Inventories (194,990) (117,926) Prepaid expenses and other current assets 9,090 (57,139) Accounts payable 586,020 1,098,853 Accrued salaries and wages 82,523 124,804 Other liabilities and accrued expenses 34,830 42,727 ------------ ------------ Total Adjustments 1,561,514 1,004,989 ------------ ------------ Net cash provided (used) by operating activities (5,335) 137,770 ------------ ------------ Cash flows from investing activities: Acquisition of property, plant and equipment (293,454) (57,177) Proceeds from liquidation of affiliate 174,985 -0- Proceeds from sale of equipment 104,343 4,500 ------------ ------------ Net cash (used) by investing activities (14,126) (52,677) ------------ ------------ Cash flows from financing activities: Bank overdraft -0- -0- Net payments to revolving credit line -0- (141,514) ------------ ------------ Net cash (used) by financing activities -0- (141,514) ------------ ------------ Net decrease in cash and cash equivalents $ (19,461) $ (56,421) Cash and cash equivalents at beginning of year 316,745 147,062 CASH AND CASH EQUIVALENTS AT END OF THIRD QUARTER $ 297,284 $ 90,641 =========== =========== See notes to condensed financial statements Page 5 BURKE MILLS, INC. Item 1. NOTES TO CONDENSED FINANCIAL STATEMENTS (Unaudited) NOTE 1 - RESTATEMENT OF PREVIOUSLY ISSUED CONSOLIDATED FINANCIAL STATEMENTS - --------------------------------------------------------------------------- As previously reported by the Company on Form 10K dated January 1, 2005, the Company restated its previously issued financial statement for the quarter and thirty-nine weeks ended October 2, 2004. The changes are set forth below: Quarter Ended October 2, 2004 ----------------------------- (In 000s except per share data) As Originally As Reported Restated ---------- -------- Statement of Operations: Net loss $ (299) $ (322) Net loss per share $ (0.11) $ (0.12) Thirty-Nine Weeks Ended October 2, 4004 --------------------------------------- (In 000s except per share data) As Originally As Reported Restated ---------- -------- Statement of Operations: Net loss $ (990) $ (867) Net loss per share $ (0.36) $ (0.32) Balance Sheet: Deferred income tax asset $ 72 $ -0- Total assets $13,014 $12,942 Deferred income tax liability $ 1,115 $ -0- Total liabilities $ 3,421 $ 2,306 Total Shareholders' Equity $ 9,593 $10,636 Also see the Company's 10K for year ended January 1, 2005. NOTE 2 - BASIS OF PRESENTATION - ------------------------------- The accompanying unaudited condensed financial statements have been prepared in accordance with accounting principles generally accepted in the United States of America for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all information and footnotes required by accounting principles generally accepted in the United States of America for complete financial statements. In the opinion of management, all necessary adjustments (consisting of normal recurring accruals) considered necessary for a fair presentation have been included. Operating results for the thirty-nine week period ended October 1, 2005 are not necessarily indicative of the results that may be expected for the year ended December 31, 2005. For further information, refer to the financial statements and footnotes thereto included in the Company's annual report on Form 10-K for the year ended January 1, 2005. NOTE 3 - CASH AND CASH EQUIVALENTS - ----------------------------------For the purposes of the statements of cash flows, the Company considers cash on hand, deposits in banks, interest bearing demand matured funds, and all highly liquid debt instruments with a maturity of three months or less when purchased as cash and cash equivalents. FASB No. 95 requires that the following supplemental disclosures to the statements of cash flows be provided in related disclosures. Cash paid for interest for the thirty-nine weeks ended October 1, 2005, and October 2, 2004 was $200 and $1,000 respectively. The Company had no cash payments for income taxes the thirty-nine weeks ending October 1, 2005 and October 2, 2004. Page 6 BURKE MILLS, INC. Item 1. NOTES TO CONDENSED FINANCIAL STATEMENTS (Unaudited) NOTE 4 - OPERATIONS OF THE COMPANY - ---------------------------------- The Company is engaged in dyeing, texturing, winding, processing and selling of polyester, novelty, cotton, nylon and spun yarns, and in the dyeing and processing of these yarns for others on a commission basis. The Company's fiscal year is the 52 or 53 week period ending on the Saturday nearest to December 31. Its fiscal quarters also end on the Saturday nearest to the end of the calendar quarter. Revenue Recognition. Sales terms are FOB Burke Mills, Inc. Revenues are recognized at the time of shipment. Cost of Sales. All manufacturing, quality control, inbound freight, receiving, inspection, purchasing, planning, warehousing of raw, in-process and finished inventory, outbound freight and internal transfer costs are included in the cost of sales. Selling, general and administrative. Includes cost related to the selling process, accounting, information services, and corporate offices. NOTE 5 - USE OF ESTIMATES - ------------------------- The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make estimates and assumptions that affect certain reported amounts and disclosures. Accordingly, actual results could differ from those estimates. Significant estimates are the liability for self-funded health claims, inventory markdowns, provision for bad debts, and the investment value of affiliates. NOTE 6 - ACCOUNTS RECEIVABLE - ----------------------------- Accounts receivable are comprised of the following: October 1 January 1 2005 2005 ---- ---- Due from factor on regular factoring account $ -0- $2,192,000 Non-factored accounts receivable 3,247,000 872,000 Allowance for doubtful accounts (21,000) -0- ---------- --------- Total $3,226,000 $3,064,000 ========== ========== During the first quarter of 2005, the Company moved its accounts receivable in-house, eliminating its factoring arrangement. NOTE 7 - INVENTORIES - -------------------- Inventories are summarized as follows: October 1 January 1 2005 2005 ---- ---- Finished & in process $ 910,000 $ 944,000 Raw materials 685,000 553,000 Dyes & chemicals 174,000 195,000 Other 115,000 99,000 Mark-down allowance (99,000) (150,000) ---------- ---------- Total $1,785,000 $1,641,000 Page 7 BURKE MILLS, INC. Item 1. NOTES TO CONDENSED FINANCIAL STATEMENTS (Unaudited) NOTE 8 - LINE OF CREDIT - ------------------------ During the first quarter of 2005, the Company moved its accounts receivable in-house, eliminating its factoring arrangement. The company has not used its credit line in over a year. It believes a line of credit is necessary for letters of credit and for cash needs for increases in inventory and accounts receivable if sales increase. The company is in the process of securing a line of credit. NOTE 9 - INCOME TAXES - --------------------- The Company uses the liability method as required by FASB Statement 109 "Accounting for Income Taxes". Under this method, deferred tax assets and liabilities are determined based on the differences between financial reporting and tax bases of assets and liabilities and are measured using the enacted tax rates and laws. The items that comprise deferred tax assets and liabilities are as follows: Oct. 1 Jan. 1 2005 2005 ------ ------ Deferred tax assets: Alternative minimum taxes paid $ 349,000 $ 349,000 Net operating loss carryover 1,183,000 873,000 Charitable contributions carryover 14,000 12,000 State tax credits 41,000 41,000 Bad debts 8,000 -0- Inventory 37,000 52,000 ---------- --------- Total gross deferred tax assets $1,632,000 $1,327,000 Valuation Allowance (883,000) (301,000) ----------- ---------- Net deferred tax assets $ 749,000 $1,026,000 ----------- ---------- Deferred tax liabilities: Accelerated depreciation for tax purposes 749,000 1,026,000 ----------- ---------- Net deferred tax asset/(liability) $ -0- $ -0- =========== =========== Thirty-Nine Weeks Ended ----------------------- Restated Oct. 1 Oct. 2 Income tax benefit 2005 2004 ---- ------ consists of: Deferred $ -0- $(271,000) Federal -0- -0- State -0- -0- --------- ---------- $ -0- $(271,000) ========= ========== The net operating loss carryforward from a prior year is $2,032,000 expiring 2020/2024. The Company has paid and has set forth $349,000 for alternative minimum taxes paid, which may only be used to offset normal income taxes that may be incurred in future years. Page 8 BURKE MILLS, INC. Item 1. NOTES TO CONDENSED FINANCIAL STATEMENTS (Unaudited) NOTE 10 - EMPLOYEE BENEFIT PLAN - ------------------------------- The Company is a participating employer in the Burke Mills, Inc., Savings and Retirement Plan and Trust that has been qualified under Section 401(k) of the Internal Revenue Code. This plan allows eligible employees to contribute a salary reduction amount of not less than 1% nor greater than 25% of the employee's salary but not to exceed dollar limits set by law. The employer may make a discretionary contribution for each employee out of current net profits or accumulated net profits in an amount the employer may from time to time deem advisable. No provision was made for a discretionary contribution for the periods ended October 1, 2005 and October 2, 2004. NOTE 11 - CONCENTRATIONS OF CREDIT RISK - --------------------------------------- Financial instruments that potentially subject the Company to concentration of credit risk consist principally of occasional temporary cash investments and accounts receivable. At the end of the quarter two customers represented approximately 31% of total accounts receivable. The customers represented approximately 32% at the year ended January 1, 2005. NOTE 12 - COMMITMENTS - --------------------- a) The Company and Titan Textile Company, Inc., signed an agreement which became effective April 1, 1999, whereby the Company sold its friction texturing equipment to Titan and in turn will purchase textured yarns from Titan. The agreement states that the Company will purchase 70,000 pounds per week as long as the Company has a requirement for textured yarns. When the Company's requirements exceed 140,000 pounds per week, the Company will purchase at least 50% of its requirements from Titan. The textured yarn pricing structure will be reviewed every six months and when yarn prices increase or decrease by 5% or more. b) During 1996 in connection with a bank loan to the Company secured by real estate, the Company had a Phase I Environmental Site Assessment conducted on its property. The assessment indicated the presence of a contaminant in the groundwater under the Company's property. The contaminant was a solvent used by the Company in the past but is no longer used. The contamination was reported to the North Carolina Department of Environment and Natural Resources (DENR). DENR required a Comprehensive Site Assessment that has been completed. The Company's outside engineering firm conducted testing and prepared a Corrective Action Plan that was submitted to DENR. The Company has identified remediation issues and continues to move toward a solution of natural attenuation. The cost of monitoring is approximately $31,000 per year. NOTE 13 - INVESTMENT IN AFFILIATE AND RELATED PARTY TRANSACTIONS - ---------------------------------------------------------------- The company owns 49.8% of Fytek, S.A. de C.V. (Fytek), a Mexican corporation. Fytek began operations in the fourth quarter of 1997. The company accounts for the ownership using the equity method. The Company and its joint venture partner, Teijin/Akra, voted on March 26, 2004 to close their joint venture, Fytek. The joint venture operated on a scaled down basis through mid-August 2004. The company has received approximately $325,000 in cash distributions through the third quarter of 2005. Burke Mills does not guarantee any debt for its joint venture. Financial information for Fytek is as follows: Page 9 BURKE MILLS, INC. Item 1. NOTES TO CONDENSED FINANCIAL STATEMENTS (Unaudited) NOTE 13 - INVESTMENT IN AFFILIATE AND RELATED PARTY TRANSACTIONS (continued) - ---------------------------------------------------------------- STATEMENT OF INCOME (In thousands of U.S. dollars) (Unaudited) 3rd Quarter Nine Months ----------- ----------- 2005 2004 2005 2004 ---- ---- ---- ---- Net Sales $ $ 361 $1,430 Gross Profit (Loss) (112) (285) Loss from continuing operations (276) (446) Loss from discontinued operations (85) -0- (367) -0- Loss before taxes (276) (446) Provision (credit) for income tax 21 (87) (2) (145) ------ ------ ------- ------- Net Loss $(106) $(189) $(365) $ (301) ====== ====== ======= ======= BALANCE SHEET (In thousands of U.S. dollars) (Unaudited) September September 2005 2004 -------- -------- ASSETS Current assets $246 $ 788 Non-current assets 48 468 ------ ------ Total Assets $294 $1,256 ====== ====== LIABILITIES AND SHAREHOLDERS' EQUITY Current liabilities $181 $ 226 Non-current liabilities -0- -0- ------ ------ Total Liabilities $181 $ 226 Shareholders equity 113 1,030 ------ ------ Total Liabilities & Shareholders' Equity $294 $1,256 ====== ====== NOTE 14 - ACCOUNTING FOR POSSIBLE IMPAIRMENT OF LONG-LIVED ASSETS - ------------------------------------------------------------------- Long-lived assets are evaluated for impairment when events or changes in business circumstances indicate that the carrying amount of the assets may not be fully recoverable. An impairment loss would be recognized when estimated undiscounted future cash flows expected to result from the use of these assets and its eventual disposition are less than its carrying amount. Impairment, if any, is assessed using discounted cash flows. In 2004 the Company wrote off equipment with a net book value of $198,000. With the decrease in sales volume and no anticipated business increase in products that will run on the machinery, the machinery was written off as a non-performing asset. No salvage value has been assigned to the machinery, as the Company has no potential buyer. There were no write offs necessary in the first three quarters of 2005. NOTE 15 - EARNINGS PER SHARE - ---------------------------- Earnings per share are based on the net income divided by the weighted average number of common shares outstanding during the thirty-nine week periods ended October 1, 2005, and October 2, 2004. Page 10 BURKE MILLS, INC. Item 2: MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS EXECUTIVE SUMMARY - ----------------- The Company's major market is supplying packaged dyed yarn for home, contract, automotive upholstery, and home furnishings. The Company's production is on a make-to-order basis. Five of the Company's customers represent an aggregate of $2.9 million in decreased sales compared to the three quarters of 2004. Two of the customers are bankrupt, one has credit problems, and the other two have sales declines. Although the Company has lost $2.9 million in sales from the above, sales for the three quarters of 2005 are approximately the same as 2004. The Company continues to diversify into other fibers and has added new customers. In the first part of September the polyester yarn suppliers placed a surcharge of approximately 12% on all polyester yarns. The surcharge was caused by Hurricane Katrina's disruption of the oil refineries in the Gulf Coast area. Chemicals used to produce the polymers are in short supply. It is not known when the surcharge will be removed, or if all of the surcharge will be removed. The Company has increased its price to its customers to offset the cost. Fuel oil, natural gas, transportation, and any materials that are related to petroleum have increased in price. The Company has also increased its prices to the customer for these items. These price increases to the customers will place them at a further disadvantage to imports. During the third quarter the Company reduced personnel and other cost by approximately $500,000 annually. These cost reductions will begin to show in the fourth quarter. Results of Operations - 2005 Compared to 2004 - --------------------------------------------- The following discussion should be read in conjunction with the information set forth under the Financial Statements and Notes thereto included elsewhere in the 10-Q. The following table sets forth operating data of the Company as a percentage of net sales for the periods indicated below: Thirteen Weeks Thirty-Nine Weeks Ended Ended -------------------- ------------------- Restated Restated Oct. 1 Oct. 2 Oct. 1 Oct. 2 2005 2004 2005 2004 ---- ---- ---- ---- Net Sales 100.0% 100.0% 100.0% 100.0% Cost of Sales 100.7 99.3 99.5 96.6 ------ ------ ------ ------ Gross Profit (0.7) 0.7 0.5 3.4 Selling, General, Administrative Expenses 9.7 8.6 8.4 8.9 ------ ------ ------ ------ Operating Loss (10.4) (7.9) (7.9) (5.5) Interest Expense 0.0 0.0 0.0 0.0 Other (Income) - net 0.0 0.0 0.0 0.1 ------ ------ ------ ------ Loss before Income Taxes (10.4) (7.9) (7.9) (5.4) Equity in Net Earnings (Loss) of Affiliate 0.0 1.5 (0.1) (1.1) Income Taxes (Credit) 0.0 (1.2) 0.0 (2.0) ------ ------ ------ ------ Net Loss (10.4)% (5.2)% (8.0)% (4.5)% ======= ======= ======= ======= Page 11 BURKE MILLS, INC. Item 2: MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS THIRTEEN WEEKS ENDED October 1, 2005 COMPARED TO THIRTEEN WEEKS ENDED October 2, 2004 Net Sales - --------- Net sales for the third quarter decreased by 6.4% to $5,769,000 compared to $6,162,000 for the third quarter of 2004. Pounds shipped decreased by 12.8%. Although pounds shipped declined by 12.8%, sales dollars were supported by price increases and a decline in commission sales (the dyeing of yarn owned by the customer). Cost of Sales and Gross Margin - ------------------------------ Cost of goods sold decreased by $309,000 or 5.1% Cost of materials used decreased by $112,000 or 3.1% primarily due to lower sales volume. A change in sales mix and raw material price increases kept the cost of material from dropping further. Direct labor cost decreased by 12.2% primarily due to the 12.8% decrease in volume shipped. Overhead cost decreased by 6.7% primarily as a result of the following: a. Production wages (non-direct) decreased by 14.9% as a result of lower volume and a reduction in headcount. b. Health claims decreased for the quarter by 36.2%. Although health claims decreased for the quarter, for the nine months health claims increased by 11.9%. It is impossible to predict the frequency or severity of the employees' medical needs. c. Depreciation decreased by 9.4% and should continue to be lower unless the Company has large capital expenditures. d. The above decreases in cost were somewhat offset by a 29.3% increase in natural gas and fuel oil costs. As a result of a decrease in sales of 6.4% and a decrease in cost of sales of only 5.1%, the Company incurred a gross loss of .7% compared to a gross profit of .7% in 2004. Selling, General and Administrative Expenses - -------------------------------------------- Selling, general, and administrative expenses increased by $33,000 or 6.2%. Although various expensed items increased or decreased, the major contributors to the increase in costs were: a. A payment of $20,000 to a lender to start their due diligence for a credit line for the Company. b. Accrued $40,000 for severance due to staff reductions. c. Increase in travel of $20,000 which included trip to India to source yarns. Loss Before Provision for Taxes and Equity in Loss of Affiliate - ----------------------------------------------------------------- For the reasons stated in the foregoing, the Company experienced a loss in the third quarter of 2005 of $601,000 compared to a loss in 2004 of $489,000. Page 12 BURKE MILLS, INC. Item 2: MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS THIRTEEN WEEKS ENDED October 1, 2005 COMPARED TO THIRTEEN WEEKS ENDED October 2, 2004 Equity in Net Loss of Affiliate - ------------------------------- The Company's joint venture, Fytek, had a net loss of $106,000 on discontinued operations. The Company's portion of the loss is $53,000, but was not recorded as the investment in affiliate has a zero balance. The Company has received $175,000 in the second quarter as a distribution of cash from the liquidation. The joint venture has few remaining net assets and believes the final liquidation will take place by year end. See note 13. Provision (Credit) for Income Taxes - ------------------------------------ There was no provision or credit provided for income taxes in the third quarter compared to a credit of $76,000 in the third quarter of 2004. See Note 9. THIRTY-NINE WEEKS ENDED OCTOBER 1, 5 COMPARED TO THIRTY-NINE WEEKS ENDED October 2, 2004 2005 Compared to 2004 Net Sales - -------- Net sales for the nine months were basically equal. Pounds shipped decreased by 2.6%. Although sales were about equal for the nine months, only the first quarter was a strong sales quarter. The second and third quarter sales were less than 2004. The Company's customers continue to experience strong competition in upholstery from imports. Cost of Sales and Gross Margin - ------------------------------ Cost of sales for the nine months increased by $582,000 or 3.1%. Cost of materials used increased by 4.4% primarily as a result of price increases on polyester yarns and sales mix. Direct labor decreased by .4% primarily as a result of lower volume of pounds shipped. Overhead cost increased by 1.9% primarily due to the following: a. Natural gas and fuel oil cost increased by 24.3% b. Health claims increased by 11.9% primarily as a result of higher claims in the first and second quarters of 2005. It is impossible to predict the frequency or severity of the employees' medical needs. c. Repair and maintenance costs of machinery increased by 29.8% due to some major repairs of dye machinery and the age of the machinery. The above items aggregated an increase of $287,000. As a result of an increase of 3.1% in cost of sales, with sales remaining about the same, the Company's gross margin decreased to .5% compared to 3.4% in 2004. Selling, General and Administrative Expenses - -------------------------------------------- Selling, general, and administrative expenses increased by $12,000 or 0.7%. The Company increased its allowance for doubtful accounts by $21,000. Page 13 BURKE MILLS, INC. Item 2: MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS THIRTY-NINE WEEKS ENDED OCTOBER 1, 2005 COMPARED TO THIRTY-NINE WEEKS ENDED October 2, 2004 Selling, General and Administrative Expenses (continued) - -------------------------------------------- In the fourth quarter the Company paid $20,000 to a potential lender to begin its due diligence for a credit line for the Company. Also in the fourth quarter an accrual was made for $40,000 for severance, as the Company reduced personnel. Gain on Disposal of Assets - -------------------------- The Company sold some of its fully depreciated machinery located at its joint venture in Mexico. The remaining machines will be sold and/or abandoned. Loss Before Provision for Income Taxes and Equity in Loss of Affiliate - ---------------------------------------------------------------------- For the reasons stated in the foregoing, the Company experienced a loss for the nine months of 2005 of $1,545,000 compared to a loss in 2004 of $1,054,000. Equity in Net Loss of Affiliate - ------------------------------- The Company's joint venture, Fytek, had a net loss of $365,000 on discontinued operations for the three quarters. The Company's portion is $182,500, but only $21,000 was recorded as the investment in affiliate was reduced to zero. The Company received $175,000 in the second quarter as a distribution of cash from the liquidation. The joint venture has few remaining net assets and should be liquidated by year end. See Note 13. Provision (Credit) for Income Taxes - ------------------------------------ There was no provision or credit provided for income taxes in the three quarters of 2005 compared to a credit of $394,000 in 2004. See Note 9. Critical Accounting Policies and Estimates - ------------------------------------------ The preparation of financial statements, in accordance with accounting principles generally accepted in the United States, requires management to make assumptions and estimates that affect the reported amounts of assets and liabilities as of the balance sheet date and revenues and expenses recognized and incurred during the reporting period then ended. In addition, estimates affect the determination of contingent assets and liabilities and their related disclosure. The Company bases its estimates on a number of factors, including historical information and other assumptions that it believes are reasonable under the circumstances. Actual results may differ from these estimates in the event there are changes in related conditions or assumptions. The development and selection of the disclosed estimates have been discussed with the Audit Committee of the Board of Directors. The following accounting policies are deemed to be critical, as they require accounting estimates to be made based upon matters that are highly uncertain at the time such estimates are made. The Company is self-funded for its employee health claims. The health claims are paid by the Company after review by the Company's third party administrator. The Company's liability for health claims includes claims that the Company estimates have been incurred, but not yet presented to the administrator. A historical basis is used to establish the amount. The Company reviews its inventory and when necessary establishes a markdown allowance for obsolete and slow moving items. The markdown allowance is determined by aging the inventory, reviewing the inventory with the salesmen, and determining a salvage value. Page 14 BURKE MILLS, INC. Item 2: MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS Critical Accounting Policies and Estimates (continued) - ------------------------------------------ The Company recorded a charge for impairment for Investment in Affiliate. The charge for impairment was based on assumptions made by management of the realizable value of the affiliate's assets less the affiliates liabilities compared to the value on the company's balance sheet. Liquidity and Capital Resources - ------------------------------- The Company financed its operations and capital requirements in 2004 and the three quarters of 2005 through its funds generated from operations. The Company's ability to generate cash from operating activity is subject to the level of net sales. As discussed earlier, the Company has expanded into other fibers and added customers. As set forth in the Statement of Cash Flows, funds used by operating activities were $5,000. The funds used reflect the net loss and the increase in accounts receivable and inventory. Cash used by investing activities was $14,000. The Company used $293,000 for capital expenditures versus $57,000 in the three quarters of 2004. Planned capital expenditures for the year 2005 are $300,000. The sale of Company owned machinery located at Fytek provided $100,000 and proceeds from the liquidation of Fytek provided $175,000. During the first quarter of 2005, the Company moved its accounts receivable in-house, eliminating its factoring agreement. The company believes there will be no impact on cash flow from accounts receivable caused by the move in-house. The company's staff has assisted the factor for years with the collections effort and knows the customers very well. The company will gain a savings of approximately $109,000 from the elimination of the factor charges. Although the company has not used its credit line included in the factoring agreement in over a year, the company believes that a credit line is necessary for letters of credit and for cash needs for increases in inventory and accounts receivable if sales were to increase. Although the company is trying to secure a line of credit, in light of the company's recent performance and the tightening of lending practices in the textile industry, there is no assurance that it will be able to secure a line of credit with a lender or that it would be able to secure a line of credit with reasonable terms. The Company's working capital at October 1, 2005, aggregated $3,033,000 representing a working capital ratio of 2.3 to 1 compared to a working capital at January 1, 2005 of $3,459,000 and representing a ratio of 3.1 to 1. As a measure of current liquidity, the Company's quick position (cash, cash equivalents and receivables over current liabilities) disclosed the following at October 1, 2005: Cash, cash equivalents and receivables........... $3,523,000 Current liabilities.............................. 2,379,000 --------- Excess of quick assets over current liabilities.. $1,144,000 Forward Looking Statements - -------------------------- Certain statements in this Management's Discussion and Analysis of Financial condition and Results of Operations, and other sections of this report, contain forward-looking statements within the meaning of federal securities laws about the Company's financial condition and results of operations that are based on management's current expectations, beliefs, assumptions, estimates and projections about the markets in which the Company operates. Words such as Page 15 BURKE MILLS, INC. Item 2: MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS Forward Looking Statements (continued) - -------------------------- "expects", anticipates", "believes", "estimates", variations of such words and other similar expressions are intended to identify such forward-looking statements. These statements are not guarantees of future performance and involve certain risks, uncertainties and assumptions that are difficult to predict. Therefore, actual outcomes and results may differ materially from what is expressed or forecasted in, or implied by, such forward-looking statements. Readers are cautioned not to place undue reliance on these forward-looking statements, which reflect management's judgment only as of the date hereof. The Company undertakes no obligations to update publicly any of these forward-looking statements to reflect new information, future events or otherwise. Factors that may cause actual outcome and results to differ materially from those expressed in, or implied by, these forward-looking statements include, but are not necessarily limited to, availability, sourcing and pricing of raw materials, pressures on sales prices due to competition and economic conditions, reliance on and financial viability of significant customers, technological advancements, employee relations, changes in construction spending and capital equipment expenditures (including those related to unforeseen acquisition opportunities), the timely completion of construction and expansion projects planned or in process, continued availability of financial resources through financing arrangements and operations, negotiations of new or modifications of existing contracts for asset management and for property and equipment construction and acquisition, regulations governing tax laws, other governmental and authoritative bodies, policies and legislation, and proceeds received from the sale of assets held for disposal. In addition to these representative factors, forward-looking statements could be impacted by general domestic and international economic and industry conditions in the markets where the Company competes; such as, changes in currency exchange rates, interest and inflation rates, recession and other economic and political factors over which the Company has no control. Item 3 - Quantitative and Qualitative Disclosures about Market Risk - -------------------------------------------------------------------- The Company has not purchased any instruments or entered into any arrangements resulting in market risk to the Company for trading purposes or for purposes other than trading purposes. Item 4 - Controls and Procedures - --------------------------------- As of the end of the fiscal quarter covered by this report, the Company's management, with the participation of the Company's chief executive officer and chief financial officer, carried out an evaluation of the effectiveness of the Company's disclosure controls and procedure. The term "disclosure controls and procedures" means the controls and other procedures of the Company that are designed to insure that information required to be disclosed by the Company in its reports to the Securities and Exchange Commission ("SEC") is recorded, processed, summarized and reported, within the time period specified in the rules and forms of the SEC. Disclosure controls and procedures include, without limitation, controls and procedures designed to insure that information required to be disclosed by the Company in the reports that it files or submits to the SEC under the Securities Exchange Act of 1934 is accumulated and communicated to the Company's management, including its chief executive officer and its chief financial officer as appropriate, to allow timely decisions regarding required disclosure. Based upon that evaluation, the Company's management, with the participation of the Company's chief executive officer and chief financial officer, concluded that the Company's disclosure controls and procedures are effective in timely alerting them to material information relating to the Company (including its consolidated subsidiaries, of which the Company has none) required to be included in the reports filed with the SEC by the Company. There has been no significant change in the Company's internal controls over financial reporting during the fiscal quarter covered by this report that has materially affected, or is reasonably likely to materially affect, the Company's internal control over financial reporting. Page 16 BURKE MILLS, INC. PART II - OTHER INFORMATION Item 1 - Legal Proceedings. No report required. Item 2 - Unregistered Sales of Equity Securities and Use of Proceeds. No report required. Item 3 - Defaults Upon Senior Securities. No report required. Item 4 - Submission of Matters to a Vote of Security Holders. No matter has been submitted to a vote of security holders during the period covered by this report. Item 5 - Other Information. No report required. Item 6 - Exhibits. (a) The exhibits required by Item 601 of Regulation SK are specified on the Exhibit Index and are attached to this report or incorporated by reference from prior filings. BURKE MILLS, INC. SIGNATURES ---------- Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized. Date: November 14, 2005 BURKE MILLS, INC. By:/s/Humayun N. Shaikh ------------------------ Humayun N. Shaikh, Chairman of the Board (Principal Executive Officer) Date: November 14, 2005 By: /s/Thomas I. Nail ----------------------- Thomas I. Nail President and COO (Principal Financial Officer) Page 17 EXHIBIT INDEX Exhibit Number Description 3(i) Articles of Incorporation - incorporated by reference as a part of a registration statement on Form S-1 filed with the Securities and Exchange Commission in 1969. 3(ii) By-Laws - incorporated by reference as a part of a registration statement on Form S-1 filed with the Securities and Exchange Commission in 1969. 31 Rule 13a-14(a) Certifications 32 Section 1350 Certifications Page 18 EXHIBIT 31 RULE 13(a)-14(a) CERTIFICATIONS CERTIFICATION OF PRINCIPAL EXECUTIVE OFFICER I, Humayun N. Shaikh, certify that: I have reviewed this quarterly report on Form 10-Q of Burke Mills, Inc.; Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report; Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report; The registrant's other certifying officers and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules 13a-15(f) and 15d-15(f)) for the registrant and have: (a) Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared; (b) Evaluated the effectiveness of the registrant's disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and (c) Disclosed in this report any change in the registrant's internal control over financial reporting that occurred during the registrant's most recent fiscal quarter that has materially affected, or is reasonably likely to materially affect, the registrant's internal control over financial reporting; and The registrant's other certifying officer(s) and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant's auditors and the audit committee of registrant's board of directors (or persons performing the equivalent functions): (a) All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant's ability to record, process, summarize and report financial information; and (b) Any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal control over financial reporting. /s/Humayun N. Shaikh Date: November 14, 2005 --------------------------- Humayun N. Shaikh Chairman and CEO (Principal Executive Officer) Page 19 CERTIFICATION OF PRINCIPAL FINANCIAL OFFICER I, Thomas I. Nail, certify that: I have reviewed this quarterly report on Form 10-Q of Burke Mills, Inc.; Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report; Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report; The registrant's other certifying officer(s) and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules 13a-15(f) and 15d-15(f) for the registrant and have: (a) Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared; (b) Evaluated the effectiveness of the registrant's disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and (c) Disclosed in this report any change in the registrant's internal control over financial reporting that occurred during the registrant's most recent fiscal quarter that has materially affected, or is reasonably likely to materially affect, the registrant's internal control over financial reporting; and The registrant's other certifying officer(s) and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant's auditors and the audit committee of registrant's board of directors (or persons performing the equivalent functions): (a) All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant's ability to record, process, summarize and report financial information; and (b) Any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal control over financial reporting. /s/Thomas I. Nail Date: November 14, 2005 --------------------------- Thomas I. Nail President and COO (Principal Financial Officer) Page 20 EXHIBIT 32 SECTION 1350 CERTIFICATIONS CERTIFICATION PURSUANT TO 18 U.S. CODE SECTION 1350 The undersigned Chief Executive Officer of Burke Mills, Inc., (the "Issuer") hereby certifies that the foregoing periodic report containing financial statements of the Issuer fully complies with the requirements of sections 13(a) or 15(d) of the Securities Exchange Act of 1934 (15 USC 78m or 78o(d)) and that the information contained in the foregoing report fairly presents, in all material respects, the financial condition and results of operations of the Issuer. /s/Humayun N. Shaikh Date: November 14, 2005 --------------------------- Humayun N. Shaikh Chairman and CEO CERTIFICATION PURSUANT TO 18 U.S. CODE SECTION 1350 The undersigned Chief Financial Officer of Burke Mills, Inc., (the "Issuer") hereby certifies that the foregoing periodic report containing financial statements of the Issuer fully complies with the requirements of sections 13(a) or 15(d) of the Securities Exchange Act of 1934 (15 USC 78m or 78o(d)) and that the information contained in the foregoing report fairly presents, in all material respects, the financial condition and results of operations of the Issuer. /s/Thomas I. Nail Date: November 14, 2005 --------------------------- Thomas I. Nail President and COO (Chief Financial Officer) Page 21