UNITED STATES SECURITIES AND EXCHANGE COMMISSION WASHINGTON, D.C. 20549 FORM 10-K [X] ANNUAL REPORT PURSUANT TO SECTION 13 OR 15 (d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the fiscal year ended December 31, 1999 OR [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the transition period from to Commission File No. 1-7807 CHAMPION PARTS, INC. ---------------------------------------------------- (Exact name of Registrant as specified in its charter) Illinois 36-2088911 - --------------------------------- --------------------------------- (State or other jurisdiction (IRS Employer Identification Number) of incorporation or organization) 2005 West Avenue B, Hope, AR 71801 (Address of Principal Executive Offices) (Zip Code) Registrant's telephone number, including area code: (870) 777-8821 Securities Registered Pursuant to Section 12(b) of the Act: None Securities Registered Pursuant to Section 12(g) of the Act: Common Shares, $.10 Par Value (Title of Class) Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes X No ----- ----- Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of Registrant's knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. [X] As of March 22, 2000, 3,655,266 Common Shares were outstanding and the aggregate market value of the Common Shares held by non-affiliates of the Registrant (based on the closing price as reported on the National Quotation Bureau Incorporated) was approximately $1,768,785. For information as to persons considered to be affiliates for purposes of this calculation, see "Item 5. Market for the Company's Common Shares and Related Shareholder Matters". -1- PART I Item 1. Business -------- Unless context indicates otherwise, the term "Company" as used herein means Champion Parts, Inc. and its subsidiaries. PRODUCTS The Company is reporting two operating segments in the same format as reviewed by the Company's senior management. In segment one, the Company remanufactures and sells replacement fuel system components (carburetors and diesel fuel injection components) and constant velocity drive assemblies for substantially all makes and models of domestic and foreign automobiles and trucks. In segment two, it remanufactures and sells replacement electrical and mechanical products for certain passenger car, agricultural and heavy duty truck original equipment applications. During the fiscal years ended December 31, 1999 and December 27, 1998 and December 28, 1997, the Company's sales of parts for automobiles (including light duty trucks) accounted for approximately 88% and 82%, and 78% respectively, of the Company's net sales; while sales of parts for heavy duty trucks and farm equipment accounted for approximately 12%, 18%, and 22%, respectively, of net sales. MARKETING AND DISTRIBUTION The Company's products are marketed throughout the continental United States and in a limited manner in Canada. The Company sells carburetors and constant velocity drive assemblies to automotive warehouse distributors, which in turn sell to jobber stores and through them to service stations, automobile repair shops and individual motorists. In addition, the Company sells to aftermarket retail chains that distribute products through their stores. The Company sells electrical, mechanical and constant velocity drive products to manufacturers of automobiles, trucks and farm equipment, which purchase the Company's products for resale through their dealers. Of the Company's net sales in the year ended December 31, 1999, approximately 75% were to retailers; approximately 23% were to manufacturers of automobiles, trucks and farm equipment and heavy duty fleet specialists; and approximately 2% were to automotive warehouse distributors and other customers. The Company exhibits its products at trade shows. The Company also prepares and publishes catalogs of its products, including a guide with information as to the various vehicle models for which the Company's products may be used and a pictorial product identification guide to assist customers in the return of used units. The Company's salesmen and sales agents call on selected customers of warehouse distributors which carry the Company's products to familiarize these customers with the Company's products and the applications of its products to varied automotive equipment. During the fiscal year ended December 31, 1999, the three largest customers of the Company accounted for approximately 50% (AutoZone, Inc.), 25% (Advance Auto Parts) and 13% (John Deere), respectively, of net sales, and no other customer accounted for more than 10% of net sales. -2- The Company makes available to its customers the MEMA Transnet computerized order entry system that is administered by the Motor Equipment Manufacturers Association. The MEMA Transnet system enables a customer in any area of the United States to place orders into the Company's central computer, which transmits the orders to the Company's plant servicing that customer's geographic area. It also has direct Electronic Data Interchange with its largest customers. At December 31, 1999, two direct salesmen and 12 sales agencies make sales calls. The Company's sales are typically higher in the first and second quarters than in the third and fourth quarters as there are more repairs of fuel systems, agricultural and heavy-duty products in those periods. MATERIALS In its remanufacturing operations, the Company obtains used units, commonly known as "cores". A majority of the units remanufactured by the Company are acquired from customers as trade-ins, which are encouraged by the Company in the sale of remanufactured units. The price of a finished product is comprised of a separately invoiced amount for the core included in the product ("core value") and an amount for remanufacturing. Upon receipt of a core as a trade-in, credit is given to the customer for the then current core value of the part returned. The Company limits trade-ins to cores for units included in its sales catalogs and in rebuildable condition, and credit for cores is allowed only against purchases by a customer of similar remanufactured products within a specified time period. A customer's total allowable credit for core trade-ins is further limited by the dollar volume of the customer's purchases of similar products within such time period. In addition to allowing core returns, the Company permits warranty and stock adjustment returns (generally referred to as "product returns") pursuant to established policies. The Company's core return policies are consistent with industry practice, whereby remanufacturers accept product returns from current customers regardless of whether the remanufacturer actually sold the product. The Company has no obligation to accept product returns from customers that no longer purchase from the Company. Other materials and component parts used in remanufacturing, and some cores, are purchased in the open market. When cores are not available in sufficient supply for late models of automobiles, trucks and farm equipment or for foreign model automobiles, new units sometimes are purchased and sold as remanufactured units. To market a full line of products, the Company also purchases certain remanufactured and new automotive parts, which it does not produce. PATENTS, TRADEMARKS, ETC. The Company has no material patents, trademarks, licenses, franchises or concessions. BACKLOG The Company did not have a significant order backlog at any time during the 1999 fiscal year. -3- COMPETITION The remanufactured automotive parts industry is highly competitive as the Company competes with a number of other companies (including certain original equipment manufacturers) which sell remanufactured automotive parts. The Company competes with several large regional remanufacturers and with remanufacturers that are franchised by certain original equipment manufacturers to remanufacture their products for regional distribution. The Company also competes with numerous remanufacturers that serve comparatively local areas. In addition, sales of remanufactured parts compete with sales of similar new replacement parts. Manufacturers of kits used by mechanics to rebuild carburetors may also be deemed to be competitors of the Company. The Company competes in a number of ways, including price, quality, product performance, prompt order fill, service and warranty policy. The Company believes its technical expertise in the niche product lines it sells has been an important factor in enabling the Company to compete effectively. ENGINEERING Product engineers support each of the Company's main product lines. Engineers participate in product planning, product line structuring, cataloging and engineering of the Company's products and in developing manufacturing processes. The primary activities of the product engineers are in improving the quality of existing products, formulating specifications and procedures for remanufactured products for use on makes and models of vehicles for which they were originally designed, converting cores from earlier makes and models for use on other makes and models and developing specifications, supplies and procedures for remanufacturing newly introduced products. The engineers also design and build new tools, machines and testing equipment for use in all the Company's plants, and develop specifications for certain components manufactured by the Company for use in its remanufacturing operations. The engineers design and test new methods of reassembling components and cleaning parts and cores. The Company believes such activities improve the Company's ability to serve the needs of its customers. The Company retains a Director of Quality Assurance who conducts periodic quality audits of the Company's plants under its quality improvement program to test product quality and compliance with specifications. ENVIRONMENTAL MATTERS The Company is subject to various federal, state and local environmental laws and regulations incidental to its business. The Company continues to modify, on an ongoing basis, processes that may have an environmental impact. Although management believes that the current level of environmental reserves are adequate to satisfy the future compliance with the environmental laws, the ultimate outcome of its environmental matters and potential insurance settlements are undeterminable. Accordingly, there can be no assurance that these reserves will be adequate. See Item 3, Legal Proceedings - Environmental Matters for additional discussion. -4- EMPLOYEES As of December 31, 1999, the Company employed approximately 545 persons, including 58 salaried employees at corporate headquarters and plant locations; and approximately 487 production, warehouse and maintenance employees. The Collective Bargaining Agreement between the Company and the International Brotherhood of Electrical Workers at the Company's Pennsylvania facility was renewed, for a three year term in November 1999, effective as of September 1, 1999. The contract was settled with wage increases granted over the life of the agreement which comes up for renewal August 31, 2002. Item 2. Properties ---------- Relocation of the Company's corporate headquarters from Glen Ellyn, Illinois to Hope, Arkansas was completed in the first quarter of 2000. Corporate headquaters now occupies office space at the Hope Division Facility, 2005 West Avenue B, Hope, Arkansas. This facility houses the Company's corporate office functions, including executive administration, finance, and data processing. The following table sets forth certain information with respect to each of the Company's remanufacturing, warehousing and service facilities other than the Corporate headquarters: Warehouse Remanufacturing Area Area Location (Sq. Ft.) (Sq.Ft) - ------------------------------- ------------ ---------------- OWNED: Beech Creek, Pennsylvania 40,000 160,000 HELD UNDER INDUSTRIAL REVENUE FINANCING ARRANGEMENTS: - ------------------------------ Hope, Arkansas 55,000 221,000 LEASED: - ------ Fresno, California 4,000 -0- Oshawa, Ontario, Canada 3,400 -0- The Company's plants are well maintained and are in good condition and repair. A substantial portion of the machinery and equipment has been designed by the Company for its particular purposes and, in many instances, has been built by it. -5- Item 3. Legal Proceedings ----------------- Environmental Matters: 1. Beech Creek, Pennsylvania Facility Soil and Groundwater Contamination ---------------------------------------------------------------------- In May 1991, the Pennsylvania Department of Environmental Protection (PADEP) notified the Company that there was evidence of trichloroethylene and trichloroethane in the soil, and possibly the groundwater under the Beech Creek facility. Further, PADEP was concerned that the contamination had migrated off site. PADEP demanded that the Company conduct an investigation to determine the source and extent of the contamination, and perform any required cleanup. The Company retained a qualified environmental consultant, Todd Giddings & Associates, Inc. (TGAI) to prepare a site investigation plan. In June of 1992 PADEP approved the investigation plan. The plan included extensive soil testing and groundwater monitoring. TGAI completed the investigation in 1995. Cleanup commenced in 1995 at the Beech Creek plant. Cleanup activities consist of the venting of volatile organic gases from soil, and the pumping and treating of groundwater. While there are always uncertainties in predicting future cleanup costs, recent experience has shown that the maintenance and operation of the system has been approximately $20,000 per year. In November 1998, the Company submitted a plan to PADEP to monitor groundwater and to stop operation of the remediation system under Pennsylvania's "Act Two". The plan was approved in late 1999. The first phase of the plan, allowing partial shutdown of the ground water treatment, is expected to be completed during the first half of 2000. The Company's current consultant, Environmental Consulting, Inc. ("ECI") currently is unable to predict how long the remediation system will have to operate. The Beech Creek matter is a subject of the insurance carrier litigation (see paragraph 4 below). 2. Lawson Street, City of Industry, California Cleanup Proceedings, and Puente Valley, California Superfund Proceeding -------------------------------------------------------------------- The Company formerly operated a manufacturing facility at 825 Lawson Street, City of Industry, California. In response to requirements imposed by the Los Angeles Regional Water Quality Control Board (the "Los Angeles Board") in letters dated March 27, 1992, and April 18, 1994, the Company, along with another former lessee and a former owner of the Lawson Street property, retained an environmental consultant to perform a site assessment of the Lawson Street property. The site assessment, completed in July 1994, revealed volatile organic compounds in the soil and shallow groundwater beneath the Lawson Street property. A site assessment report was submitted to the Los Angeles Board in 1995. Cleanup commenced in early 1999 at the Lawson Street property. The cleanup actvity consists of soil vapor extraction. As part of a settlement with Soto Associates, the current owner of the property, the Company and two other -6- defendants to that action deposited a total of $423,000 into a remedition escrow, which is believed to be sufficient funding for the cleanup. Under an interim agreement, the Company paid one-third of this amount. If the cleanup costs more than the remediation escrow amount, the current owner of the property is solely responsible for the overuns. The Lawson Street property is also located within the Puente Valley Operable Unit of the San Gabriel Valley Superfund Site (the Puente Valley Site). The Puente Valley Site is concerned with volatile organic compounds in the regional aquifer. The Company and approximately 42 other potentially responsible parties (PRP's) were parties to an Administrative Consent Order with the United States Environmental Protection Agency (USEPA) pursuant to which the PRP's undertook a remedial investigation/feasibility study (RI/FS) of the Puente Valley Site. The RI/FS has been completed, and the USEPA has issued a Record of Decision (ROD) identifying the preferred cleanup alternative for the Puente Valley Site. The ROD estimates that the future cleanup costs will be approximately $28,000,000. It is too early to determine what amount of the cleanup costs Champion may ultimately be liable for paying. Under the previous agreement for sharing the costs of the RI/FS, the Company's share was 1.25%. 3. Spectron, Maryland Superfund Proceeding --------------------------------------- On September 20, 1995, the United States Environmental Protection Agency (USEPA) notified the Company (along with several hundred other companies) of potential liability for response actions at the Spectron Superfund Site. The USEPA letter asked the Company and the other PRPs to negotiate with USEPA for their performance of a remedial investigation/feasibility study at the Spectron Site. In addition to the USEPA letter, the Company received a letter from a group of other PRPs at the Site. Based on the allegations on the quantity of materials sent to the site from the Company, the allegations on materials sent to the Site by other PRPs, and the Steering Committee PRPs' prediction of total costs of investigation and cleanup at the Site, the Company's share of the liability is estimated at $160,000. This amount would be payable over several years. In addition, the Steering Committee PRPs appear to be planning on a de minimis settlement option. Settlement of the de minimis settlement option would cost the Company an estimated $229,471 to $305,961, depending on reopener provisions. The Company has demanded defense and indemnity from its insurance carriers for any liability at the Spectron Site and one of the carriers has settled with the Company (see paragraph 4. below). The Company plans to vigorously pursue its claims against other insurance carriers, if necessary. Further, the Company believes that its former solvent supplier and waste solvent transporter is responsible for a share of any liability the Company incurs for the Spectron Site cleanup. The Company plans to pursue the transporter for the claim. 4. Litigating Against Insurance Carriers. -------------------------------------- The Company had filed a complaint in Illinois State Court, in DuPage County, against its insurance carriers for a declaration that the insurance carriers are liable for all of the Company's investigation and cleanup costs at the Beech Creek, City of Industry, Puente Valley site and Spectron site. In 1995 and 1998, the Company entered into a Partial Settlement Agreement with -7- certain primary insurance carriers, whereby those carriers paid the Company a significant percentage of its past defense and investigation costs at the Beech Creek, City of Industry, Spectron, and Puente Valley sites. The Company concluded settlement in late 1998 with its insurance carriers regarding the Company's liability for cleanup of the Lawson street site. Under the terms of the settlement, the insurance carriers paid $235,000 to the Company in 1998 for cleanup costs at the Lawson Street site. The Company dismissed the litigation, without prejudice with regard to the insurance carriers' liability for Puente Valley, or any other site, with the right to refile it at any time. 5. Product Liability Litigation. -------------------------------------------------- In 1999 and 2000, the Company was one of numerous defendants named in suits for personal injuries caused by exposure to products containing asbestos. The Company put its insurance carriers on notice and filed answers denying the allegations in the Complaints. Some of the Company's insurance carriers have agreed to defend the Company, under a reservation of rights. It is too early to predict the outcome of these matters. Summary: While the Company has established reserves for potential environmental liabilities that it believes to be adequate, there can be no assurance that the reserves will be adequate to cover actual costs incurred or that the Company will not incur additional environmental liabilities in the future. Item 4. Submission of Matters to a Vote of Shareholders ----------------------------------------------- None -8- PART II Item 5. Market for the Company's Common Shares and Related Shareholder Matters -------------------------------------------------- The Company's Common Shares are traded over the counter on the NASD Electronic Bulletin Board under the symbol "CREB". As of March 15, 2000, there were 747 holders of record of the Company's Common Shares. This number does not include beneficial owners of Common Shares whose shares are held in the name of banks, brokers, nominees or other fiduciaries. The information appearing in the following table on the range of high and low trade prices for the Company's Common Shares was obtained from NASDAQ quotations provided in the OTC Market Report published by the National Quotation Bureau. Such high and low bids reflect interdealer prices, without retail mark-up, markdown or commission and may not necessarily represent actual transactions. Year Ended Year Ended December 31, 1999 December 27, 1998 Low High Low High Bid Bid Bid Bid ------ ------ ------ ------ 1st Quarter 0.50 0.97 0.25 0.39 2nd Quarter 0.63 0.97 0.25 0.56 3rd Quarter 0.51 1.06 0.30 0.42 4th Quarter 0.53 1.06 0.30 0.72 Under the Company's amended and restated credit agreement, the Company is not permitted to pay dividends. The Company did not pay any dividends in the years ended December 31, 1999 and December 27, 1998. Only for purposes of the calculation of aggregate market value of the Common Shares held by non-affiliates of the Company as set forth on the cover page of this report, the Common Shares held by Dana Corporation, RGP Holding, Inc., the Company's Employee Stock Ownership Plan and Profit Sharing and Thrift Plan, and shares held by members of the families of the children of Elizabeth Gross, the mother of two of the Company's directors, were included in the shares held by affiliates. Certain of such persons and entities may not be affiliates. -9- Item 6. Selected Financial Data ----------------------- (in thousands, except per share data) 1999 1998 1997 1996 1995 -------- -------- -------- -------- -------- Net Sales (1) $ 28,567 $ 26,442 $ 24,165 $ 27,556 $ 52,954 Costs and Expenses: Operating costs (2) 25,329 24,588 23,948 27,527 69,454 Gain on disposal of assets (5) -0- (277) -0- -0- -0- Interest - net 539 865 973 1,489 2,339 -------- -------- -------- -------- -------- Total Expenses 25,868 25,176 24,921 29,016 71,793 Income/(Loss) Before Inc. Taxes & Extraordinary Gain 1,699 1,266 (756) (1,460) (18,839) Income Taxes (Benefit) 27 42 -0- 7 1 -------- -------- -------- -------- -------- Income/(Loss) Before Extraordinary Gain 1,672 1,224 (756) (1,467) (18,840) Extraordinary Gain (3) 59 279 596 -0- -0- -------- -------- -------- -------- -------- Net Income/(Loss) $ 1,731 1,503 $ (160) $ (1,467) $(18,840) ======== ======== ======== ======== ======== Average Common Shares Outstanding and Common Share Equivalent Basic 3,655 3,655 3,655 3,655 3,655 Diluted 3,709 3,655 3,655 3,655 3,655 Basic Earnings per Common Share: Net Income/(Loss) From Operations Before Extraordinary Gain Per Common Share $ 0.45 $ 0.33 $ (0.21) $ (0.40) $ (5.15) -------- -------- -------- -------- -------- Extraordinary Gain Per Common Share $ 0.02 $ 0.08 $ 0.16 $ -0- $ -0- -------- -------- -------- -------- -------- Net Income/(Loss) Per Common Share: $ 0.47 $ 0.41 $ (0.05) $ (0.40) $ (5.15) -------- -------- -------- -------- -------- -10- Item 6. Selected Financial Data (Continued): ------------------------------------ 1999 1998 1997 1996 1995 -------- -------- -------- -------- -------- Diluted Earnings per Common Share: Net Income/(Loss) From Operations Before Extraordinary Gain Per Common Share $ 0.45 $ 0.33 $ (0.21) $ (0.40) $ (5.15) -------- ------- -------- -------- -------- Extraordinary Gain Per Common Share $ 0.02 $ 0.08 $ 0.16 $ -0- $ -0- -------- ------- -------- -------- -------- Net Income/(Loss) Per Common Share $ 0.47 $ 0.41 $ (0.05) $ (0.40) $ (5.15) -------- ------- -------- --------- -------- At Year-End: Total assets $ 19,575 $ 17,319 $ 17,276 $ 19,666 $ 28,565 Long-Term Obligations $ 6,076 $ 6,263 $ 2,377 $ 43 $ 701 (Note 4) NOTES: Note 1: In 1995 the Company adopted a plan to refocus its business and exit the manufacture and sale of passenger car electrical products. Sales to those customers affected by the Company's announcement accounted for approximately 56% of sales in 1995. Note 2: Special Charges and Restructuring Charges of $1,602,000 in 1995 are included in operating costs. Included in 1995 results are $6.1 million in write-downs of inventory due to the Company's decision to exit certain product lines. Note 3: In 1999, an extraordinary gain of $59,000 was reported which resulted from a creditor debt restructuring settlement. In 1998, an extraordinary gain was reported which consisted of a $187,000 net gain from the forgiveness of prior loans and fees by lenders plus a $92,000 gain from creditor debt restructuring settlements. In 1997,the Company reached a composition agreement with approximately 90% of its unsecured creditors with past due balances of $3.4 million. As a result of this settlement, an extraordinary gain of $596,000 was reported in 1997. Note 4: In 1997, 1996, and 1995 long-term obligations do not reflect amounts due on the bank credit agreement and other maturities. In August of 1998, the $1.3 million of the $1.5 million Industrial Revenue Bond, previously reported as a short-term obligation, was reclassified as long-term debt due to the bank refinancing (See Note 4, to the Consolidated Financial Statements). Note 5: In 1998, the Company recorded a $265,000 gain on the sale of the Ft. Worth Texas property. This gain is included in gain on disposal of assets. -11- Item 7. Management's Discussion and Analysis of Financial Condition and Results of Operations ------------------------------------------------- RESULTS OF OPERATIONS 1999 COMPARED TO 1998 Net sales for 1999 of $28.6 million were 8.3% higher than 1998 net sales of $26.4 million. The higher sales reflect an increase in carburetor business with existing customers, increased heavy-duty electrical product sales to a new agricultural original equipment customer, and improved sales of domestic electrical and water pump sales to an O.E.M. customer. Partially offsetting these increases were lower heavy-duty electrical product sales reflecting soft orders from an O.E.M. customer. The Company's primary product line is remanufactured carburetors, which accounted for 77% of 1999 net sales compared to 73% and 67%, in 1998 and 1997, respectively. The Company's main distribution channel is through two large retailers which accounted for 99% of 1999 net carburetor sales compared to 94% of the 1998 and 84% of the 1997 net carburetor sales. The balance of the carburetor sales were to original equipment aftermarket customers and traditional warehouse distributors. The loss of a major retail customer would have a material adverse effect on the Company's financial condition and results of operations. Since the mid-1980's carburetors have not been installed in new vehicles sold in the United States due to the increased use of fuel injection systems. However, the Company continues to sell replacement units for older vehicles, many of which use carburetors. Overall carburetor sales are declining in the U.S. market. The Company believes that the retail segment will continue to expand its sales of carburetors in the near future while the traditional channels will continue to decrease. Factors contributing to this trend include the overall growth of the retailers' market share in the automotive parts aftermarket, consolidation of traditional distribution channels, price competitiveness and traditional distributors' desire to limit their investment in the carburetor product line. The Company has introduced various marketing programs in recent years, including an overnight delivery program, to help enhance sales to traditional distributors. Reflected in net sales are deductions for product and net core returns, which were 22.8% and 23.8% of total sales in 1999 and 1998, respectively. The lower return percentage in 1999 is a function of the decrease in product return volume in proportion to the sales increase. The Company has a customer product return policy to control product and core returns. It has also established reserves against expected future declining core values. However, there can be no assurance that these reserves will be adequate. Cost of products sold was 83% of net sales in 1999 and 84% in 1998. This decrease in cost of products sold resulted primarily from reductions achieved in manufacturing overhead. Selling, distribution and administration expenses in 1999 were $2.7 million, or 8%, higher than 1998 expenses of $2.5 million. The principal reason for the improvement was higher distribution spending and increased sales commissions as a result of the higher sales. -12- 1999 COMPARED TO 1998 (Continued): Net non-operating expenses of $453,000 in 1999 were $56,000, or 11%, lower than 1998 expenses of $509,000. Primarily accounting for this reduction is lower interest expense, which declined $326,000 in 1999 versus 1998. The decline in interest expense reflects a lower average borrowing level combined with lower interest and fees under the new loan facility, which was in effect for the entire year versus five months in 1998. There were no gains recorded from the sale of assets in 1999, as compared to a gain of $277,000 in 1998. The 1998 gain almost entirely reflects the $265,000 gain on the disposal of the Ft. Worth Texas property. The Company did not record a deferred tax asset on the 1999 and 1998 income amounts due to uncertainties over the realization of tax loss carry forwards. The Company reported a net income of $1,731,000 after an extraordinary gain of $59,000 versus a net income in 1998 of $1,503,000 after an extraordinary gain of $279,000. Without the inclusion of the extraordinary gain in both years, the result of operations was an increase in net income of $448,000, or 36.6%, to $1,672.000 in 1999 as compared to net income of $1,224,000 in 1998. 1998 COMPARED TO 1997 Net sales for 1998 of $26.4 million were 9% higher than 1997 net sales of $24.2 million. The higher sales reflect an increase in carburetor business with existing customers and increased constant velocity joint sales to a new original equipment customer. Partially offsetting these increases were lower heavy-duty and domestic passenger car product sales reflecting soft orders from two large OEM customers. Reflected in net sales are deductions for product and core returns, which were 24% and 22% of total sales in 1998 and 1997, respectively. The higher returns percentage in 1998 is a function of the increase in product return volume. The Company has a customer product return policy to control product and core returns. It also had established reserves against expected future declining core values. However, there can be no assurance that these reserves will be adequate. Cost of products sold was 84% of net sales in 1998 and 85% in 1997. This decrease in cost of products sold resulted from reductions achieved in manufacturing overhead. Selling, distribution and administration expenses were $2.5 million in 1998, 29% lower than 1997 expenses of $3.5 million. The principal reason for the improvement was lower administrative spending as a result of corporate-wide cost control efforts and lower professional fees. Net non-operating expenses of $509,000 in 1998 were $362,000 (42%) lower that 1997 expenses of $871,000. Primarily accounting for this is the $265,000 gain on the sale of the of the Ft. Worth Texas property. Interest expense declined to $865,000 in 1998 from $973,000 in 1997. The decline in interest expense was due to a lower level of average borrowing and lower interest and fees under the new loan facility. In 1998, the total bank debt was reduced by $1,652,000. -13- 1998 COMPARED TO 1997 (Continued): The Company reported a net income of $1,503,000 after an extraordinary gain of $279,000 verus a net loss in 1997 of $(160,000) after an extraordinary gain of $596,000. Without the inclusion of the extraordinary gain in both years, the result of operations was an increase in net income of $2 million to $1,224,000 in 1998 compared to a net loss of $(756,000) in 1997. The Company did not record a deferred tax asset on the 1998 and 1997 income amounts due to uncertainities over the realization of tax loss carry forwards. LIQUIDITY AND CAPITAL RESOURCES: WORKING CAPITAL Working capital at December 31, 1999 was a positive $865,000, compared to a negative $896,000 at the end of 1998. This $1.8 million improvement in working capital is primarily a reflection of improved operations which resulted in net cash provided by operations of $1,514,000. Accounts receivable at December 31, 1999, were $3,891,000, or $810,000 (17.2%) lower versus the year-end 1998 balance of $4,701,000. The decrease was due to a higher volume of customer credits issued in December of 1999 versus December of 1998, together with lower gross sales during the month as compared to 1998. At December 31, 1999, net inventories were higher by $2.8 million, compared to year-end fiscal 1998. The increase in net inventories primarily reflects higher parts, raw core and work-in-process inventories reflecting the ramp-up of production of carburetors at the Hope facility, and higher finished goods due to heavy stock adjustment returns at year-end. Accounts payable at December 31, 1999 of $7.094,000 were $1.8 million higher than year end 1998. The increase primarily reflects higher payables for raw materials inventory purchases and a change in the timing of accounts payable payments at December 31, 1999. Accrued liabilities and other payables at December 31, 1999 of $ 5.4 million were $800,000 lower than year-end 1998. Accounting for this is a decrease in worker's compensation accrual resulting from restructuring of vendor debt with an insurance company, lower accrued stock adjustments for estimated stock adjustment credits to customers due to a credit issued in December, and a decrease in accrued payroll due to cut-off date differences. DEBT The amount available under the Company's credit facitlity varies in relation to collateral values, up to a maximum amount of $8.5 million including letter of credit accomodations of $2,200,000. At December 31, 1999 the balance outstanding on the Company's loan facility was $3,424,000 and letter of credit accommodations were $1,993,000. This compares to a loan balance at December 27, 1998 of $3,503,000 and accomodations of $2,193,000. In the first quarter of 1999, creditor debt restructuring settlements resulted in $59,000 of net extraordinary gains after legal expenses. -14- DEBT (Continued): The Company's wholly owned foreign subsidiary is a guarantor of Canadian $1.5 million of bank debt with its partner in a 50% owned Canadian venture. The Company has provided a reserve for contingent liability to the venture's bank. The amount of the reserve for the loan plus accrued and unpaid interest was $616,000 at December 31, 1999. FACTORS WHICH MAY AFFECT FUTURE RESULTS This annual report contains forward-looking stements that are subject to risks and uncertainties, including but not limited to the following: The Company expects the existing over-capacity in the automotive aftermarket and consolidation within its distribution channels to cause continued selling price pressure for the foreseeable future. The present competitive environment is causing change in traditional aftermarket distribution channels resulting in volume retailers gaining additional market presence at the expense of traditional wholesalers. In response, the Company has attempted to divesify its customer base and currently serves all major segments, including automotive warehouse distributors and jobbers, original equipment manufacturers of automotive equipment and large volume automotive retailers. The anticipated decline in sales from the profitable carburetor product line over the longer term will impact future results. The Company will seek to offset these impacts through development of niche product markets, new product develpment, improvements in its manufacturing processes and cost containment with a strong focus on capacity utilization. There is no assurance that the Company's efforts will be successful. The Company's six largest customers accounted for an aggregate of 98% of the Company's net sales in 1999. Given the Company's current financial condition and its manufacturing cost structure, the loss of a large customer would have a materially adverse impact on the Company's financial conditon and results of operations. While the company has established reserves for potential environmental liabilities that it believes to be adequate, there can be no assurance that the reserves will be adequate to cover actual costs incurred or that the Company will not incur additional environmental liabilities in the future. See"Legal Proceedings" for additional information. Accordingly, actual results may differ materially from those set forth in the forward-looking statements. YEAR 2000 COMPLIANCE The costs to access and implement the year 2000 compliance plans did not have a material adverse impact on the Company's financial condition, results of operations or liquidity. In addition, to date, the Company has not experienced any material year 2000 issues. Costs for the Year 2000 remediation were as follows: Prior Fiscal Years Fiscal 1999 ------------------ ----------- Software $332,000 $178,000 Hardware and Network 62,000 42,000 -15- RECENT ACCOUNTING PRONOUNCEMENTS In June 1998, the Financial Accounting Standards Board issued Statement of Financial Accounting Standards No. 133, "Accounting for Derivative Instruments and Hedging Activities," which establishes accounting and reporting standards for derivative instruments and hedging activities. It requires that an entity recognize all derivatives as either assets or liabilities in the statement of financial position and measure these instruments at fair market value. The Company, to date, has not engaged in dollar derivative and hedging activities. In March 1998, the American Institute of Certified Public Accountants issued Statement of Position 98-1, "Accounting for the Costs of Computer Software Obtained for Internal Use." SOP 98-1 is effective for financial statements for the years beginning after December 15, 1998. SOP 98-1 provides guidance over accounting for computer software developed or obtained for internal use including the requirement to capitalize and amortize specific costs. The adoption of this standard did not have a material effect on the Company's capitalization policy. Item 7a. Quantitative and Qualitative Disclosures about Market Risk ---------------------------------------------------------- The Company's management believes that fluctuations in interest rates in the near term would not materially affect the Company's consolidated operating results, financial position or cash flows as the Company has limited risks related to interest rate fluctuations. Item 8. Financial Statements and Supplementary Data ------------------------------------------- The financial statements and supplementary data called for by this item are listed in the accompanying table of contents for consolidated financial statements and financial statement schedule and are filed herewith. Item 9. Changes in and Disagreements with Accountants and Accounting and Financial Disclosure ---------------------------------------------------------------- Not Applicable -16- PART III Item 10. DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT -------------------------------------------------- (a) Directors and Executive Officers of Registrant Persons elected as directors of the Company hold office until the next annual meeting of shareholders at which directors are elected. The by-laws of the Company provide that officers shall be elected by the board of directors at its first meeting after each annual meeting of shareholders, to hold office until their successors have been elected and have qualified. Served as Director Name (Age) Directors, Affiliation Since - ---------------------- ----------------------------------- --------- John R. Gross (68) Owner, Chaney Auto Parts,Inc., 1966 Crest Hill, Illinois Raymond Gross (61) 	 Vice President, Erecta Shelters, 1968 Inc., Ft. Smith, Arkansas Gary S. Hopmayer (60) Director, Original American Scones 1987 Inc., 1987, Chicago, Illinois Barry L. Katz (48) President and General Counsel, 1993 Belmont Holdings Corp. Edward R. Kipling (68) Retired 1987 Raymond G. Perelman (82) Chairman of the Board and Chief 1988 Executive	Officer, RGP Holding, Inc. Philadelphia, Pennsylvania and Belmont	Holdings Corp., Wilmington Delaware Name (Age) Officers of the Company - ---------------------- ----------------------- Jerry A. Bragiel (48) President and CEO of the Company Richard W. Simmons (57) Vice President Finance, CFO and Secretary of the Company Jerry A. Bragiel joined the Company in May 1997 as President and CEO of the Company. He held the positions of General Manager and Vice President of Business Development of IPM Products Corporation from 1994 to 1997. Prior to 1994, Mr. Bragiel had 20 years of employment with the Company in various capacities. His final position prior to his resignation from the Company in 1994 was Vice President and General Manager of Operations. -17- Richard W. Simmons joined the Company in April 1996 as Division Controller of the Hope Facility. In August 1998, he was promoted to Corporate Controller and was elected Secretary of the Corporation in January 1999. In March of 2000, he was promoted to Vice President Finance (CFO) and Secretary of the Corporation. Mr. Simmons held the position of Vice President of Finance with the New West Group of Winsloew Furniture, Inc. prior to joining the Company. He has been the CFO of several corporations and has eight years experience in the remanufacturing industry. John R. Gross is the owner of Chaney Auto Parts, Inc., a retailer of auto parts. John R. Gross is the brother of Raymond F. Gross. Raymond F. Gross has been the Vice President of Erecta Shelters Inc., a manufacturer and distributor of metal buildings, since 1985. He has also been a consultant to the Company since June 1984. Prior to June 1984 he was a Vice President of the Company. Raymond F. Gross is the brother of John R. Gross. Gary S. Hopmayer was President of Original American Scones, Inc., a privately owned specialty baker, from 1987 to 1993. Prior to American Scones, Inc. he was President of Mega International, Inc. a manufacturer and distributor of automotive electrical parts. Mega International, Inc., founded by Mr. Hopmayer, was sold to Echlin Inc. in October 1986. Barry L. Katz has served as a director of the Company since December 1993. From December 16, 1992 to January 19, 1993 he held the position of Senior Vice President of the Company. Since 1993 Mr. Katz has been President and General Counsel for RGP Holding, Inc., and was its Senior Vice President and General Counsel since May 1992. Since 1994 Mr. Katz has been President and General Counsel for Belmont Holdings, Corp., a Company with subsidiaries operating mining and processing businesses. Edward R. Kipling was Vice President and General Manager of the Rayloc Division of Genuine Parts Company, a remanufacturer of automotive parts, for more than five years prior to January 1987, and has since been retired. Raymond G. Perelman had served as Chairman of the Board from December 16, 1992 until November 1995 and was President and Chief Executive Officer from December 16, 1992 to January 19, 1993. He has been Chairman of the Board of RGP Holding, Inc., a privately held holding Company, since May 1992. Since 1994, Mr. Perelman has been Chairman of the Board and CEO of Belmont Holdings Corp., a company with subsidiaries operating mining and processing businesses. -18- (b) Arrangements Concerning the Board of Directors Directors received a fee of $10,000 for service as a director during the Company's fiscal year ended December 31, 1999. In addition, directors are reimbursed for their reasonable travel expenses incurred in attending meetings and in connection with Company business. The Company has an indemnification agreement with each director of the Company that provides that the Company shall indemnify the director against certain claims that may be asserted against him by reason of serving on the Board of Directors. Messrs. Hopmayer and Kipling were originally nominated to serve as directors pursuant to a Stock Purchase Agreement dated March 18, 1987 between the Company and Echlin Inc. See "Ownership of Voting Securities" below for additional information concerning Echlin Inc. Mr. Katz serves as a director at the request of Mr. Perelman and pursuant to an agreement between Mr. Perelman, RGP Holdings, Inc. and the Company. (See Item 12, Note 2 regarding this agreement). ITEM 11. EXECUTIVE COMPENSATION ---------------------- (a) Executive Officer Compensation and Arrangements Executive Compensation: The following table sets forth information with respect to all compensation paid to the Company's Chief Executive Officer. There were no other executives whose compensation exceeded $100,000 for services rendered in all capacities to the Company, during 1999. Long Term Compensation Annual Compensation Awards Payout ----------------------- ----------------------------- Rest- Other ricted Secur. All Name and Annual Stock Under. LTIP Other Principal Year Salary Bonus Comp.(1) Awards Opt/SAR Payouts Comp. Position No. $ $ $ $ # $ $ - ---------------- ---- ------- ------ ----- ----- ------- ----- ----- Jerry A. Bragiel 1999 206,410 -0- -0- -0- -0- -0- -0- President and Chief Executive 1998 180,773 39,210 -0- -0- -0- -0- -0- Officer (Note 2) 1997 112,492 -0- -0- -0- 125,000 -0- -0- -19- Executive Compensation (Continued): (1) 	The amounts are below threshold reporting requirements. (2) 	Mr. Bragiel was hired as President and CEO in May 1997. Mr. Bragiel has a severance compensation agreement with the Company that provides for severance pay equal to six months salary following termination from the Company. The by-laws of the Company provide that officers shall be elected annually by the board of directors at its first meeting after each annual meeting of shareholders, to hold office until their successors have been elected and have qualified. The Company also has an indemnification agreement with each officer of the Company that provides that the Company shall indemnify the officer against certain claims, which may be asserted against him by reason of serving as an officer of the Company. The following table provides certain information with respect to the number and value of unexercised options outstanding as of December 31, 1999. (No options were exercised by the named executive officer during 1999.) Aggregated 1998 Option Exercises and December 27, 1998 Option Values: Number of Securities Value of Underlying Unexercised Shares Unexercised In-the-Money Acquired Value Options Options on Exercise Realized Exercisable/ Exercisable/ Name (#) ($) Unexercisable Unexercisable - -------------------- -------- ---------- ---------------- ------------- Jerry A. Bragiel, CEO -0- -0- 75,000/50,000 11,700/$7,800 Officer & Managers -0- -0- 0/64,000 $0/$0 Compensation Committee Interlocks and Insider Participation Messrs. Perelman, Kipling and John R. Gross presently serve as members of the Compensation Committee. None of these members was an officer or employee of the Company, a former officer of the Company requiring disclosure under Item 404 of SEC Regulation S-K during 1999. See Item 13 "Certain Relationships an Related Transactions" below for a discussion of a transaction involving a Director of the Company. (b) Director Compensation Arrangements ---------------------------------- Information regarding director compensation is set forth under Item 10(b) above. -20- Item 12: SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT ---------------------------------------- The following tabulation shows, as of December 31, 1999, (a) the name, address and Common Share ownership for each person known by the Company to be the beneficial owner of more than five percent of the Company's outstanding Common Shares, (b) the Common Share ownership of each director, (c) the Common Share ownership for each executive officer named in the compensation table, and (d) the Common Share ownership for all directors and executive officers as a group. Number of Common Shares Beneficially Percent of Common Beneficial Owner Owned (1)	 	Shares Outstanding - --------------------------- ------------------- ------------------ RGP Holding, Inc. Wilmington, Delaware 661,600 (2) 18.1% (2) Dana Corporation 100 Double Beach Road Branford, Connecticut 600,000 (3) 16.4% (3) John R. Gross Director (6) 110,212 3.0% Champion Parts, Inc. Employee Stock Ownership Plan Hope, Arkansas 40,381 (3) 1.1% (4) Raymond F. Gross Director 31,164 * Gary S. Hopmayer Director (3) - - Barry L. Katz Director (2) 250 * Edward R. Kipling Director (3) 2,000 * Raymond G. Perelman, Director 661,600 (2) 18.1% (2) Jerry A. Bragiel President and CEO 13,984 * Richard W. Simmons 4,000 * V.P. Finance, CFO & Sec. All directors and executive officers as a group (8 persons)(5) 825,210 22.6% * Not greater than 1% -21- Item 12. (Continued) (1)	Information with respect to beneficial ownership is based on information furnished to the Company or contained in filings made with the Securities and Exchange Commission. (2)	RGP Holding, Inc. is indirectly controlled by Mr. Perelman. Pursuant to an agreement between the Company, Mr. Perelman and RGP Holding, Inc. dated September 20, 1993 and amended October 9, 1995, Mr. Perelman and RGP granted to the proxy holders appointed by the Board of Directors of the Company the proxy to vote all shares beneficially owned by them, including shares held by any affiliates (the "Perelman Shares"), for the election of certain nominees. Mr. Perelman and RGP have also agreed, among other things, not to solicit proxies in opposition to such nominees. (3)	All shares owned by Dana Corporation ("Dana") are subject to a Stock Purchase Agreement dated March 18, 1987 between the Company and Echlin Inc. which was acquired by Dana in 1999. Under the Stock Purchase Agreement, Echlin, later acquired by Dana COrporation, may vote its shares in its discretion. During the fiscal year ended December 31, 19998, the Company did not purchase or sell any components used in the remanufacture of automotive parts to Dana. Messrs. Hopmayer and Kipling were nominated as directors pursuant to the Stock Purchase Agreement. (4)	Mr. Jerry A. Bragiel votes shares held by this plan as trustee. Employees participating in the Stock Ownership Plan are entitled to direct the trustees as to the voting of shares allocated to their accounts. Unallocated Stock Ownership Plan shares will be voted in the same manner, proportionately, as the allocated Stock Ownership Plan shares for which voting instructions are received from employees. For more information concerning the ownership and voting of shares held by the Stock Ownership Plan and the trustees, see note (5) below. (5)	 Does not include 40,381 shares allocated to the accounts of employees other than executive officers under the Stock Ownership Plan. Each of the participants in the Stock Ownership Plan is entitled to direct the trustees as to the voting of shares allocated to his or her account. (6)	As of December 31, 1999 Elizabeth Gross, her children and members of their immediate families beneficially owned 200,000 Common Shares, or approximately 5.5% of the Common Shares outstanding. John R. Gross and Raymond F. Gross, children of Elizabeth Gross, are directors of the Company. Item 13. Certain Relationships and Related Transactions ---------------------------------------------- In 1999, a Director of the Company was paid $30,000 for legal fees incurred by him for which the Company had a contractual reimbursement obligation. At December 31, 1999, an outstanding amount of $115,000 is still owed to this Director. -23- PART IV Item 14. Exhibits, Financial Statement Schedules, and Reports on Form 8-K ---------------------------------------------------------------- (a) Consolidated Financial Statements and Schedule and Exhibits: (1. And 2.) The consolidated financial statements and schedule listed in the accompanying table of contents for consolidated financial statements are filed herewith. (3.) The exhibits required by Item 601 of Regulation S-K are listed in the exhibit index, which follows the consolidated financial statements and financial statement schedule and immediately precedes the exhibits filed. Pursuant to Regulation S-K, Item 601(b)(4)(iii),the Company has not filed with Exhibit (4) any instrument with respect to long-term debt (including individual bank lines of credit, mortgages and instruments relating to industrial revenue bond financing) where the total amount of securities authorized thereunder does not exceed 10% of the total assets of the Registrant and its subsidiaries on a consolidated basis. The Company agrees to furnish a copy of each such instrument to the Securities and Exchange Commission on request. (b) Reports on Form 8-K: None -24- SIGNATURES Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized. CHAMPION PARTS, INC. Date: March 30, 2000 By: /s/ Richard W. Simmons ----------------- --------------------------- Richard W. Simmons Vice President Finance, CFO and Secretary Pursuant to the requirements of the Securities Exchange Act of 1934, the following persons have signed this report below on March 30, 2000. By: /s/ Jerry A. Bragiel By: /s/ Gary S. Hopmayer - --------------------------------- -------------------------- Jerry A. Bragiel, President & CEO Gary S. Hopmayer, Director By : /s/ Raymond G. Perelman By: /s/ Edward R. Kipling - ------------------------------ --------------------------- Raymond G. Perelman, Director Edward R. Kipling, Director By : /s/ Barry L. Katz By: /s/ Raymond F. Gross - ----------------------------- ----------------------------- Barry L. Katz, Director Raymond F. Gross, Director By: /s/ John R. Gross - ----------------------------- John R. Gross, Director -25- CHAMPION PARTS, INC. AND SUBSIDIARIES Consolidated Financial Statements and Financial Statement Schedule comprising Item 8 and Items 14(a)(1) and (2) for the Years Ended December 31, 1999, December 27, 1998, and December 28, 1997 and Report of Independent Certified Public Accountants. -26- CHAMPION PARTS, INC. AND SUBSIDIARIES TABLE OF CONTENTS Page Report of Independent Certified Public Accountants 28 Consolidated Financial Statements (Item 14(a)(1)): The following consolidated financial statements of Champion Parts, Inc. and subsidiaries are included in Part II, Item 8: Consolidated balance sheets - December 31, 1999 and December 27, 1998 29-30 Consolidated statements of operations - years ended December 31, 1999, December 27, 1998 and December 28, 1997 31-32 Consolidated statements of stockholders' equity/(deficit) - years ended December 31, 1999, December 27, 1998 and December 28, 1997 33 Consolidated statements of Comprehensive Income (Loss) - years ended December 31, 1999, December 27, 1998 and December 28, 1997 34 Consolidated statements of cash flows - years ended December 31, 1999, December 27, 1998 and December 28, 1997 35-36 Notes to consolidated financial statements 37-52 Consolidated Financial Statement Schedule (Item 14(a)(2)): Schedule II - Valuation and qualifying accounts 53 Exhibit Index 54-55 All other schedules are omitted because they are not applicable, not required, or because the required information is included in the consolidated financial statements or notes thereto. -27- REPORT OF INDEPENDENT CERTIFIED PUBLIC ACCOUNTANTS To the Board of Directors of Champion Parts, Inc. Hope, Arkansas We have audited the accompanying consolidated balance sheets of Champion Parts, Inc. and Subsidiaries as of December 31, 1999 and December 27, 1998 and the related consolidated statements of operations, stockholders' equity (deficit), comprehensive income (loss) and cash flows for each of the three years in the period ended December 31, 1999. We have also audited the accompanying Schedule II, "Valuation and Qualifying Accounts." These financial statements and schedule are the responsibility of the Company's management. Our responsibility is to express an opinion on these financial statements and schedule based on our audits. We conducted our audits in accordance with generally accepted auditing standards. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements and schedule are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements and schedule. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall presentation of the financial statements and schedules. We believe that our audits provide a reasonable basis for our opinion. As described in Note 10, 88% of the Company's sales in the year ended December 31, 1999 are concentrated in three customers. The loss of one or more of these customers could have a material adverse effect on the Company's financial condition and results of operations. In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the financial position of Champion Parts, Inc. and Subsidiaries at December 31, 1999 and December 27, 1998 and the results of their operations and their cash flows for each of the three years in the period ended December 31, 1999 in conformity with generally accepted accounting principles. Also, in our opinion the schedule presents fairly, in all material respects, the information set forth therein. /s/ BDO Seidman, LLP Chicago, Illinois March 22, 2000 -28- CHAMPION PARTS, INC. AND SUBSIDIARIES CONSOLIDATED BALANCE SHEETS December 31, 1999 December 27, 1998 ----------------- ----------------- ASSETS CURRENT ASSETS: Cash $ 1,330,000 $ 784,000 Accounts receivable, less allowance for uncollectible accounts of $337,000 and $339,000 in 1999 and 1998, respectively 3,891,000 4,701,000 Inventories 9,240,000 6,414,000 Prepaid expenses and other assets 335,000 388,000 Deferred income tax asset 413,000 380,000 ---------- ---------- Total current assets 15,209,000 12,667,000 ---------- ---------- PROPERTY, PLANT AND EQUIPMENT: Land 197,000 197,000 Buildings 7,834,000 7,821,000 Machinery and equipment 13,042,000 12,720,000 ---------- ---------- Gross property, plant & equipment 21,073,000 20,738,000 Less: Accumulated depreciation 16,726,000 16,125,000 ---------- ---------- Net property, plant & equipment 4,347,000 4,613,000 ---------- ---------- OTHER ASSETS 19,000 39,000 ---------- ---------- TOTAL ASSETS $ 19,575,000 $ 17,319,000 ========== ========== The accompanying notes are an integral part of these statements. -29- CHAMPION PARTS, INC. AND SUBSIDIARIES CONSOLIDATED BALANCE SHEETS LIABILITIES AND STOCKHOLDERS' EQUITY/(DEFICIT) December 31, 1999 December 27, 1998 ----------------- ----------------- CURRENT LIABILITIES: Accounts payable $ 7,094,000 $ 5,297,000 Accrued expenses: Salaries, wages and employee benefits 634,000 817,000 Other accrued expenses 5,417,000 6,211,000 Taxes other than income 106,000 170,000 Current maturities of long-term debt: Current maturities - term notes 601,000 601,000 Current maturities - Vendor debt 192,000 167,000 Current maturities - IRB Loan 300,000 300,000 ---------- ---------- Total current liabilities 14,344,000 13,563,000 ---------- ---------- DEFERRED INCOME TAXES 351,000 351,000 ---------- ---------- LONG-TERM DEBT: Long-term notes payable - revolver 1,220,000 699,000 Long-term notes payable - term notes 1,603,000 2,203,000 Long-term notes payable - Vendors 2,553,000 2,361,000 Industrial Revenue Bond (IRB) 700,000 1,000,000 ---------- ---------- Total long-term debt 6,076,000 6,263,000 ---------- ---------- STOCKHOLDERS' EQUITY (DEFICIT): Preferred stock - No par value; authorized, 10,000,000 shares: issued and outstanding, none -0- -0- Common stock - $.10 par value; authorized, 50,000,000 shares: issued and outstanding, 3,655,266 366,000 366,000 Additional paid-in capital 15,578,000 15,578,000 (Accumulated deficit) (16,654,000) (18,385,000) Accumulated other comp. income/(loss) (486,000) (417,000) ---------- ---------- Total Stockholders' Equity/(Deficit) (1,196,000) (2,858,000) ---------- ---------- Total Liabilities and Stockholders' Equity/(Deficit) $ 19,575,000 $ 17,319,000 ========== ========== The accompanying notes are an integral part of these statements. -30- CHAMPION PARTS, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF OPERATIONS YEARS ENDED December 31, 	December 27, December 28, 1999 1998 1997 ------------ ------------ ------------ Net Sales $ 28,567,000 $ 26,442,000 $ 24,165,000 Costs and Expenses: Cost of products sold 23,711,000 22,192,000 20,545,000 Selling, dist. and admin. 2,704,000 2,475,000 3,505,000 ---------- ---------- ---------- Total costs and expenses $ 26,415,000 $ 24,667,000 $ 24,050,000 ---------- ---------- ---------- Operating income/(loss) 2,152,000 1,775,000 115,000 ---------- ---------- ---------- Non-operating (income)/expense: Gain on disposal of assets -0- (277,000) -0- Interest expense 539,000 865,000 973,000 Other non-operating income (86,000) (79,000) (102,000) ---------- ---------- ---------- Total non-operating expense 453,000 509,000 871,000 Income/(Loss) Before Income Taxes and Extraordinary Gain 1,699,000 1,266,000 (756,000) Income Taxes 27,000 42,000 -0- ---------- ---------- ---------- Income/(Loss) Before Extraordinary Gain 1,672,000 1,224,000 (756,000) Extraordinary Gain 59,000 279,000 596,000 ---------- ---------- ---------- Net Income/(Loss) $ 1,731,000 $ 1,503,000 $ (160,000) ---------- ---------- ---------- Weighted Average Common Shares Outstanding at Year-end - Basic 3,655,266 3,655,266 3,655,266 ---------- ---------- ---------- Earnings per Common Share - Basic: - ---------------------------------- Income/(Loss) Before Extraordinary Gain Per Common Share $ 0.45 $ 0.33 $ (0.21) ------ ------ ------ Extraordinary Gain per Common Share $ 0.02 $ 0.08 $ 0.16 ------ ------ ------ Net Income/(Loss) per Common Share $ 0.47 $ 0.41 $ (0.05) ------ ------ ------ -31- December 31, December 27, December 28, 1999 1998 1997 ------------ ------------ ------------ Weighted Average Common Shares Outstanding at Year-end - Diluted 3,709,063 3,655,266 3,655,266 ---------- ---------- ---------- Earnings per Common Share - Diluted: - ------------------------------------ Income/(Loss) Before Extraordinary Gain per Common Share $ 0.45 $ 0.33 $ (0.21) ------ ------ ------ Extraordinary Gain per Common Share $ 0.02 $ 0.08 $ 0.16 ------ ------ ------ Income/(Loss) per Common Share $ 0.47 $ 0.41 $ (0.05) ------ ------ ------ The accompanying notes are an integral part of these statements. -32- CHAMPION PARTS, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF STOCKHOLDERS' EQUITY/(DEFICIT) THREE YEARS ENDED DECEMBER 31, 1999 Accumulated Additional Other Common Stock Paid-in (Accumulated Comprehensive Shares Amount Capital Deficit) Income/(Loss) --------- --------- ----------- ------------- ---------- BALANCE, Dec. 29, 1996 3,655,266 $ 366,000 $ 15,578,000 $(19,728,000) $(701,000) Net Loss - - - (160,000) - Foreign currency translation adj. - - - - 73,000 --------- -------- ----------- ----------- --------- BALANCE, Dec. 28, 1997 3,655,266 $ 366,000 $ 15,578,000 $(19,888,000) $ (628,000) Net loss - - - 1,503,000 - Foreign currency translation adj. - - - - 211,000 --------- -------- ----------- ----------- --------- BALANCE, Dec. 27, 1998 3,655,266 $ 366,000 $ 15,578,000 $(18,385,000) $ (417,000) Net Income - - - 1,731,000 - Foreign currency translation adj. - - - - (69,000) --------- -------- ----------- ----------- --------- BALANCE, Dec. 31, 1999 3,655,266 $ 366,000 $ 15,578,000 $(16,654,000) $ (486,000) ========= ======== =========== =========== ========= The accompanying notes are an integral part of these statements. -33- CHAMPION PARTS, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME (LOSS) THREE YEARS ENDED DECEMBER 31, 1999 Years Ended ------------------------------------------ December 31, December 27, December 28, 1999 1998 1997 ------------ ------------ ------------ Net Income/(loss) $ 1,731,000 $ 1,503,000 $ (160,000) Other comprehensive income (loss): Foreign currency translation adj. (69,000) 211,000 73,000 --------- --------- --------- Comprehensive income (loss) $ 1,662,000 $ 1,714,000 $ (87,000) ========= ========= ========= Components of accumulated other comprehensive income (loss), included in the Company's consolidated balance sheet, consist of the foreign currency translation adjustment. The accompanying notes are an integral part of these statements -34- CHAMPION PARTS, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS - YEARS ENDED December 31, December 27, December 28, 1999 1998 1997 ------------ ------------ ------------ CASH FLOWS FROM OPERATING ACTIVITIES: - ---------------------- Net Income/(Loss) $ 1,731,000 $ 1,503,000 $ (160,000) Adj. to reconcile net income/(loss) to net cash provided by operations: Extraordinary Gain (59,000) (279,000) (596,000) Depr. and amort. 621,000 711,000 773,000 Prov. for inv. write-off 239,000 495,000 315,000 Gain on disposal of assets -0- (277,000) -0- Deferred inc. tax & other -0- -0- 17,000 Changes in assets and liab.: Accounts receivable 810,000 (204,000) 632,000 Inventories (3,065,000) (717,000) 533,000 Accounts payable 1,704,000 68,000 422,000 Accrued expenses and other (467,000) 321,000 (852,000) ---------- ---------- ---------- Net cash provided by operating activities 1,514,000 1,621,000 1,084,000 ---------- ---------- ---------- CASH FLOW FROM INVESTING ACTIVITIES: - ---------------------- Capital expenditures (335,000) (74,000) (561,000) Proceeds from sale of property, plant and equip. -0- 328,000 22,000 ---------- ---------- ---------- NET CASH PROVIDED BY (USED IN) BY INVESTING ACTIVITIES (335,000) 254,000 (539,000) ---------- ---------- ---------- CASH FLOWS FROM FINANCING ACTIVITIES: - ---------------------- Net (payments) under former line of credit agreement -0- (4,967,000) (773,000) Net borrowings under revolving loan agreement 522,000 699,000 -0- Borrowings under term notes (601,000) 3,005,000 -0- Principal payments on L.T. vendor debt obligations (485,000) (527,000) (64,000) ---------- ---------- ---------- NET CASH (USED IN) FINANCING ACTIVITIES (564,000) (1,790,000) (837,000) -35- CHAMPION PARTS, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS - YEARS ENDED December 31, December 27, December 28, 1999 1998 1997 ------------ ------------ ------------ EFFECTS OF EXCHANGE RATE CHANGES ON CASH $ (69,000) $ 211,000 $ 73,000 ---------- ---------- ---------- NET INCREASE (DECREASE) IN CASH AND CASH EQUIVALENTS 546,000 296,000 (219,000) CASH AND CASH EQUIVALENTS Beginning of year 784,000 488,000 707,000 ---------- ---------- ---------- CASH AND CASH EQUIVALENTS End of year $ 1,330,000 $ 784,000 $ 488,000 ========== ========== ========== The accompanying notes are an integral part of these statements. -36- CHAMPION PARTS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS YEARS ENDED DECEMBER 31, 1999, DECEMBER 27, 1998 AND DECEMBER 28, 1997 1. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES ------------------------------------------ FISCAL YEAR: In 1999, the Company operated on a calendar year-end, in prior years the Company operated on a 52-week fiscal calendar. CONSOLIDATION POLICY: The consolidated financial statements include the accounts of Champion Parts, Inc. and its subsidiaries (the "Company"). All significant intercompany transactions and balances have been eliminated in consolidation. ACCOUNTS RECEIVABLE: From time to time the Company's customers may be in a net credit balance position due to the timing of sales and core returns. At December 31, 1999 and December 27, 1998 customers in a net credit balance position totaled approximately $3,600,000 and $3,500,000, respectively, and are reported as a component of accounts payables. Merchandise purchases are normally used to offset net credit balances. INVENTORIES: Inventories are stated at the lower of cost (first-in, first-out method) or market. Inventory consists of material, labor and overhead costs. PROPERTY, PLANT AND EQUIPMENT: Property, plant and equipment are carried at cost, less accumulated depreciation. The assets are being depreciated over their estimated useful lives, principally by the straight-line method. The range of useful lives of the various classes of assets is 10-40 years for buildings and 4-10 years for machinery and equipment. Leasehold improvements are amortized over the terms of the leases or their useful lives, whichever is shorter. Expenditures for maintenance and repairs are charged to operations; major expenditures for renewals and betterment's are capitalized and depreciated over their estimated useful lives. DEFERRED CHARGES: Costs of issueing long-term debt are deferred and amortized over the terms of the related issues. BUSINESS SEGMENTS: The Comapany remanufactures and distributes replacement fuel systems components, constant velocity joiiint assemblies, and other electrical and mechanical replacement parts principally for the passenger car, agricultural and heavy duty aftermarket industry in the United States and Canada. See Note 16 for further discussion of buiness segments. -37- REVENUE RECOGNITION: The Company recognizes sales when products are shipped. Net sales reflect deductions for cores (used units) returned for credit and other customary returns and allowances. Such deductions and returns and allowances are recorded currently based upon continuing customer relationships and other criteria. The Company's customers are encouraged to trade-in re-buildable cores for products, which are included in the Company's current product line. Credits for cores are allowed only against purchases of similar remanufactured products. Total available credits are further limited by the dollar volume of purchases. Product and core returns, reflected as reductions in net sales, were $16,500,000 (1999), $16,000,000 (1998) and $14,700,000 (1997). TRANSLATION OF FOREIGN CURRENCIES: The Company follows the translation policy as provided by Statement of financial accounting Standards Board No. 52. Accordingly, assets and liabilities are translated at the rates of exchange on the balance sheet dates. Income and expense items are translated at the average exchange rates prevailing throughout the years. The resultant translation gains or losses are included as a component of stockholders' equity designated as "cumulative translation adjustments". Gain and losses from foreign currency transactions are included in net income and are not significant. NET INCOME (LOSS) PER COMMON SHARE: In February 1997, the Financial Accounting Standards Board issued Statement of Financial Accounting Standards (SFAS) No.128 "Earnings Per Share", which the Company has adopted. Basic EPS is calculated by dividing the income (loss) available to common shareholders by the weighted average number of common shares outstanding for the period, without consideration for common stock equivalents. "Diluted" EPS gives effect to all dilutive potential common shares outstanding for the period. For 1998 and 1997, in the Consolidated Statements of Operations, the effect of including stock options and warrants would have been antidilutive. Accordingly, basic and diluted EPS for all periods presented prior to 1999 are equivalent. 1999 1998 1997 --------- --------- --------- Average Common Shares Outstanding 3,655,266 3,655,266 3,655,266 Dilutive Effect of: Stock Options 53,797 -0- -0- --------- --------- --------- Dilutive Common Shares Outstanding 3,709,063 3,655,266 3,655,266 ========= ========= ========= ESTIMATES: The accompanying financial statements include estimated amounts and disclosures based on management's assumptions about future events. Actual results may differ from these estimates. -38- RECENT ACCOUNTING PRONOUNCEMENTS: In June 1998, the Financial Accounting Standards Board issued Statement of Financial Accounting Standards No. 133, "Accounting for Derivative Instruments and Hedging Activities," which establishes accounting and reporting standards for derivative instruments and hedging activities. It requires that an entity recognize all derivatives as either assets or liabilities in the statement of financial position and measure these instruments at fair market value. SFAS No. 133 has been amended by SFAS No. 137, which delayed the effective date to periods beginning after June 15, 2000. The Company, to date, has not engaged in dollar derivative and hedging activities. In March 1998, the American Institute of Certified Public Accountants issued Statement of Position 98-1, "Accounting for the Costs of Computer Software Developed or Obtained for Internal Use." SOP 98-1 is effective for financial statements for years beginning after December 15, 1998. SOP 98-1 provides guidance over accounting for computer software developed or obtained for interanl use, including the requirment to capitalize and amortize specific costs. The adoption of this standard did not have a material effect on the Company's capitalization policy. RECLASSIFICATIONS: Certain items in the prior year financial statements have been reclassified to conform with the current year presentation. 2. EXTRAORDINARY GAIN: ------------------- In 1999, creditor debt restructuring settlements resulted in $59,000 of extraordinary gains recognized in the first quarter of the year. In 1998, an extraordinary gain of $187,000 resulted from the former banks' forgiveness of $300,000 of prior loans and fees, which was netted with costs of $113,000 incurred in relation to the settlement. In addition, creditor debt restructuring settlements resulted in $92,000 of extraordinary gains recognized in the second and third quarters of 1998. Total extraordinary gains recorded in the fiscal year ending December 27, l998 were $279,000. In 1997, the Company reached a composition agreement with over 90% of its unsecured trade creditors with past due balances of approximately $3.4 million. Under the terms of this agreement, the Company made a cash distribution in the amount of 10% of the total restructured indebtedness, issued approximately $1.0 million in non-interest bearing promissory notes and issued other obligations entitling the trade creditors to a portion of the Company's defined free cash flow in years 2005 to 2009 of up to an aggregate of approximately $1.5 million. This resulted in an extraordinary gain of $596,000 for the year ended December 28, 1997. -39- 3. INVENTORIES ----------- Inventories consist of the following: December 31, December 27, 1999	 1998 ------------ ------------ Raw materials $ 3,130,000 $ 2,491,000 Work-in-process 3,536,000 2,208,000 Finished goods 2,574,000 1,715,000 ----------- ------------ Total Inventories $ 9,240,000 $ 6,414,000 =========== ============ Included in inventories were cores of $2,908,000 (1999) and $2,624,000 (1998). In 1995 the Company recorded a $6,100,000 provision in cost of products sold to reflect the Company's decision to exit the manufacturing and sale of automotive electrical and mechanical products to traditional warehouse distributors and retailers. Write-downs reflect losses realized and expected to be realized on liquidating the inventory made excess by this decision. The remainder of the obsolete finished goods inventories were written-off to the reserve in 1999. There were no reserves remaining after the write-off. Included in 1998 finished goods inventories above were reserves of $570,000 relating to discontinued product lines. -40- 4. DEBT ---- December 31, December 27, Debt consists of the following: 1999 1998 - ----------------------------------------- ------------ ------------- Long-term revolving credit at prime (8.50% at December 31, 1999) plus 1-3/4% Secured by receivables, inventory, and certain other fixed assets $ 1,220,000 699,000 $2,170,000 term note secured by property Monthly principal payments of $36,167 with entire unpaid balance (approximately $470,000) due August 2002. Monthly interest is due at prime plus 1-3/4% on unpaid principal balance 1,591,000 2,025,000 $835,000 term note secured by certain machinery and equipment. Monthly principal payments of $13,912 with entire unpaid balance (approx. $470,000) due August 2002. Monthly interest is due at prime plus 1-3/4% on unpaid principal bal. 613,000 779,000 Obligations under Industrial Revenue Bonds, at approximately 60% of prime rate, due in 2001, varying annual sinking fund payments commencing in 1998 1,000,000 1,300,000 Promissory notes payable, non-interest bearing, Payable in 24 equal payments quarterly at various dates through 2005 841,000 875,000 Earnout notes payable, non-interest bearing, Contingent to the availability of defined Free cash flow, payable up to $500,000 Annually in years 2005-2009 (See Note 2) 1,904,000 1,653,000 ---------- ---------- Total debt 7,169,000 7,331,000 ---------- ---------- Less portion due within one year 1,093,000 1,068,000 ---------- ---------- Total long-term debt $ 6,076,000 $ 6,263,000 =========== =========== Long-term debt maturities (including obligations under capital leases) are $1,093,000 (2000), $1,493,000 (2001), $2,414,000 (2002), $192,000 (2003), $74,000 (2004) and $1,904,000 (after 2004). -41- 4. DEBT (Continued): In 1998, the Company entered into an agreement with Bank of America Commerical Finance Corporation, formerly NationsCredit Corporation, for a four-year credit facility, consisting of a revolver and two term loans, to replace its bank financing. In connection with this agreement, the Company granted Bank of America security interests in its property, equipment, inventory and receivables. Interest on amounts outstanding under this facility is payable at 1-3/4% above the prime rate plus commitment fees. This compares to 3-1/2% over prime that the Company was paying under its prior bank financing.The amount available under the new credit facility varies in relationship to collateral values, up to a maximum amount of $8.5 million including letter of credit accommodations of $2,200,000. At December 31, 1999 the balance outstanding on the new facility was $3,424,000 and letter of credit accommodations of $1,993,000. The Company has reflected outstanding amounts under the credit agreement, long-term Vendor debt, and a $1,000,000 capitalized lease obligation as long-term debt in its 1999 financial statements. The carrying amount of long-term debt (excluding the restructured vendor debt) approximates fair market value because the interest rates on substantially all the debt fluctuate based on changes in market rates. 5. INCOME TAXES ------------ The Company uses an asset and liability approach that requires the recognition of deferred tax assets and liabilities for the expected future tax consequences of events that have been recognized in the Company's financial statements or tax returns. The income tax provision (benefit) consists of the following: CURRENT 1999 1998 1997 - -------- ------------ ------------ ------------ Federal $ 29,000 $ 41,000 $ (8,000) Foreign -0- -0- -0- State and local 31,000 1,000 1,000 ----------- ----------- ----------- Total Current $ 60,000 $ 42,000 $ (7,000) ----------- ----------- ----------- DEFERRED - -------- Federal $ (29,000) $ -0- $ 7,000 Foreign -0- -0- -0- State and local (4,000) -0- -0- ----------- ----------- ----------- Total deferred $ (33,000) $ -0- $ 7,000 ----------- ----------- ----------- Total Liability $ 27,000 $ 42,000 $ -0- =========== =========== =========== -42- 5. Income taxes (Continued): The Company has provided a valuation reserve to write-down deferred tax assets due to uncertainty of its ability to utilize them in future periods. At December 31, 1999 the Company had federal, state and foreign net operating loss carry forwards of $10,960,000, $7,009,000 and $1,641,000, respectively. Federal loss carry forwards begin to expire in 2010. The Company also had $498,000 of tax credits, which can be carried forward indefinitely. The effective tax rate differs from the U.S. statutory federal income tax rate of 34% as described below: 1999 1998 1997 ------------ ------------ ------------ Income tax (benefit) at statutory rate $ 600,000 $ 525,000 $ (54,000) Changes in Valuation allowance (635,000) (537,000) 53,000 State income taxes net of federal income tax 62,000 54,000 1,000 --------- ---------- ---------- $ 27,000 $ 42,000 $ -0- ========== =========== =========== Deferred tax assets and liabilities are comprised of the following at December 31, 1999 and December 31, 1998: 1999 1998 Assets Liabilities Assets Liabilities ---------- ----------- ---------- ----------- Inventory reserves $2,031,000 1,945,000 Accrued vacation 223,000 241,000 Fringe benefits	 1,129,000 1,325,000 Depreciation 81,000 226,000 Bad debts 152,000 156,000 Write-off of foreign subsidiary 520,000 520,000 Restructuring Reserves 228,000 218,000 Environmental 258,000 293,000 Net operating loss carry forward 4,582,000 5,685,000 Tax credit carry forward 478,000 499,000 Valuation allowance (9,488,000) (10,661,000) Other 300,000 270,000 159,000 125,000 ---------- ---------- ---------- --------- $ 413,000 $ 351,000 $ 380,000 $ 351,000 ========== ========== ========== ========= -43- 6. EMPLOYEE STOCK OPTION AND AWARD PLANS ------------------------------------- 1995 Stock Option Plan - On November 16, 1995, the Company's shareholders approved a 1995 Stock Option Plan. This plan provides for options to purchase up to 100,000 shares. Participants in the plan shall be those employees selected by the Compensation Committee of the Board of Directors. Options shall be granted at the fair market value of the Company's Common Stock at the date of grant. No option may be exercised until six months after the grant date or after 10 years after the grant date. The options vest ratably over a period not to exceed five years. There are no options outstanding under the Plan at December 31, 1999. Effective January 1, 1996, the Company adopted the disclosure provisions of SFAS No. 123, "Accounting for Stock-Based Compensation". If the alternative accounting-related provisions of SFAS No. 123 had been adopted as of the beginning of 1995, the effect on 1997, 1998 and 1999 income before taxes and net income would have been immaterial. Information with respect to stock options outstanding are as follows: 1999 1998 1997 -------- -------- --------- Granted 189,000 125,000 125,000 ======= ======= ======= Shares Underlying Options 189,000 125,000 125,000 Average Option Price $0.5433 $0.4375 $ .4375 At Year End: Exercisable 75,000 50,000 25,000 Available for Grant -0- -0- -0- On August 13,1999 (the "Grant Date"), the Company granted its Chief Financial Officer and other key management non-qualifying options to purchase 64,000 Common Shares at a price of $.75 per share. The options vest ratably at the rate of 20% of the shares granted per year and will expire in ten years from the Grant Date, subject to the continuation of their employment. As of December 31, 1999 these options were not exercisable. On March 28, 1997 (the "Grant Date"), the Company granted its President and Chief Executive Officer and option to purchase 100,000 Commons Shares at a price of $.4375 per share under the 1995 Stock Option Plan. The options vest ratably at the rate of 25,000 shares per year and will expire in ten years from the Grant Date, subject to earlier termination of his employment. As of December 31,1999 he had not exercised any of these options. An additional 25,000 non-qualifying options were granted to the President and will be available for exercise in the fifth year. 7. EMPLOYEE SAVINGS PLANS ---------------------- Salaried employees with one year of service are eligible to participate in a 401(k) plan ("Thrift Program"). Under this program, contributions are 100% vested. -44- 8. EMPLOYEE RETIREMENT PLANS ------------------------- Hourly employees of three facilities are covered under the Company's noncontributory pension plans or under a union-sponsored plan to which the Company contributes. The benefits are based upon years of service. The Company's contribution consists of an amount to annually fund current service costs and to fund past service costs over 30 years. The Company's funding policy for these plans is to meet, at a minimum, the annual contributions required by applicable regulations. The following tables provide a reconciliation of the changes in the plans' benefit obligations and fair value of assets over the two-year period ending December 31, 1999, and a statement of the funded status as of December 31 of both years: Pension Benefits December 31, 1999 December 31, 1998 ----------------- ----------------- Reconciliation of benefit obligation: Obligation at January 1 $ 8,291,000 $ 7,526,000 Service Cost 145,000 147,000 Interest Cost 537,000 516,000 Actuarial (gain) loss (1,388,000) 337,000 Benefit payments (379,000) (235,000) ---------- ---------- Obligation at December 31 $ 7,206,000 $ 8,291,000 ========== ========== Reconciliation of fair value of plan assets: Fair value of plan assets at January 1 $ 7,451,000 $ 7,134,000 Actual return on plan assets 246,000 541,000 Employer contributions -0- 11,000 Benefit payments (379,000) (235,000) ---------- ---------- Fair value of plan assets at December 31 $ 7,318,000 $ 7,451,000 ========== ========== PENSION BENEFITS December 31, 1999 December 31, 1998 ----------------- ----------------- Funded status: Funded status at December 31 $ 112,000 $ (840,000) Unrecognized transition (asset) obligation 7,000 5,000 Unrecognized prior service costs 66,000 73,000 Unrecognized (gain) loss (1,494,000) (530,000) ---------- ---------- Net amount recognized $(1,309,000) $(1,292,000) ========== ========== The plan's accumulated benefit obligation was $7,964,000 at December 31, 1999, and $8,291,000 at December 31, 1998. -45- 8. EMPLOYEE RETIREMENT PLANS (Continued): The following table provides the components of net periodic benefit cost for the plans for fiscal years 1999 and 1998: Pension Benefits December 31, 1999 December 27, 1998 ----------------- ----------------- Service cost $ 145,000 $ 147,000 Interest cost 537,000 516,000 Expected return on plan assets (624,000) (597,000) Amortization of transition (asset) obligation (2,000) (2,000) Amortization of prior-service cost 6,000 6,000 Amortization of net (gain) loss (45,000) (61,000) --------- --------- Net periodic benefit cost 17,000 9,000 --------- --------- The amount included within other comprehensive income arising from a change in the additional minimum pension liability was $0 at December 31, 1999, and December 31, 1998. The prior-service costs are amortized on a straight-line basis over the average remaining service period of active participants. Gains and losses in excess of 10% of the greater of the benefit obligation and the market- related value of assets are amortized over the average remaining service period of active participants. The assumptions used in the measurement of the company's benefit obligation are shown in the following table: Pension Benefits December 31, 1999 December 31, 1998 ----------------- ----------------- Weighted-average assumptions as of December 31: Discount Rate 7.75% 6.75% Expected return on plan assets 8.50% 7.50% Rate of compensation increase N.A. N.A. -46- 9. LEASES ------ The Company leases certain plants and offices, and computer equipment. Certain of the real estate leases, constituting non-financing leases, have provisions for renewal. These lease renewals are primarily for five years. Obligations under capital leases are included as a part of long-term debt. Total rental expense charged to operations was $127,000 (1999), $159,000 (1998), and $216,000 (1997). Minimum commitments under all noncancelable operating leases at December 31, 1999 for the following five years are as follows: Year Amount ----- --------- 2000 $ 103,000 2001 90,000 2002 26,000 2003 2,000 2004 -0- ----- -------- Totals $ 221,000 ======== 10. SALES TO MAJOR CUSTOMERS ------------------------ In 1999, sales to the Company's three largest customers were approximately 50%, 25%, and 13% of net sales. In 1998, sales to the Company's three largest customers were approximately 43%, 21%, and 18% of net sales. At December 31, 1999 accounts receivable balances of the Company's three largest customers were approximately 34%, 32% and 18% of total gross receivables. At December 27, 1998 accounts receivable balances of the Company's three largest customers were approximately 38%, 30%, and 17% of total gross receivables. The Company's primary product line is remanufactured carburetors, which accounted for 76% of 1999 net sales compared to 73% in 1998. The Company's main distribution channel is through two large retailers which accounted for 99% of 1999 net carburetor sales compared to 94% of 1998 net carburetor sales. The balance of the carburetor sales was to original equipment aftermarket customers and traditional warehouse distributors. The loss of one of the Company's largest customers could have a material adverse effect on the Company's financial condition and results of operations. -47- 11. RELATED PARTY TRANSACTIONS -------------------------- On March 9, 1992, Echlin, Inc. exercised its market value rights under a 1992 stock purchase agreement with the Company. The Company reduced its Additional Paid-In Capital by $2,400,000 and recorded a note payable of the same amount, which is being paid to Dana Corporation, formerly Echlin Inc., in quarterly installments of $200,000. The note carried an interest rate of 1% above prime. In 1997,the balance of the note payable was restructured in conjunction with the vendor composition agreement. Total purchases from Echlin approximated $0, $0, and $750,000 in 1999, 1998, 1997, respectively, of which $0, $0, and $23,000 were unpaid at year-end 1999, 1998 and 1997 respectively. 12. COMMITMENTS AND CONTINGENCIES A. ENVIRONMENTAL MATTERS --------------------- The Company is subject to various Federal, state and local environmental laws and regulations incidental to its business. The Company continues to modify, on an ongoing basis, processes that may have an environmental impact. The Company has been named, along with a number of other companies, as a Potentially Responsible Party in several Federal and state sites where the Company had operations or where byproducts from the Company's manufacturing processes were disposed. The current landowner at a former plant site has sued the Company and two other parties. The plaintiff is seeking judgment that the Company and co-defendants cover the costs to remediate the plant site and related costs of a Federal cleanup action and unspecified damages. The Company and its insurance carriers have agreed to provide a defense, with a reservation of rights. Three of the sites are currently active, and the others have been settled or are dormant. The Company has undertaken voluntary actions at its current plant sites ranging from periodic testing to modest amounts of soil and water remediation and storage tank removal. The Company has $759,000 in reserves for anticipated future costs of pending environmental matters at December 31, 1999. Such costs include the Company's estimated allocated share of remedial investigation/feasibility studies and clean up and disposal costs. The Company's ultimate costs are subject to further development of existing studies and possible readjustment of the Company's pro rata share of total costs. B. OTHER The Company is involved in litigation in the normal course of its business. Management intends to cirgorouly defend these cases. In the opinion of Management, the litigation now pending will not have a material adverse effect on the consolidated financial position of the Company. -48- 13. INVESTMENTS ----------- The Company has a 50% equity investment in a foreign joint venture. The Company's wholly owned foreign subsidiary is a joint and several guarantor of Canadian bank debt with its partner in the 50% owned Canadian venture. The amount of the loan plus accrued and unpaid interest was Canadian $616,000 at December 31, 1999. In 1992, the Company wrote off its investment in the venture and provided a reserve for a contingent liability to exit this venture. The Company accounts for this venture using the equity method. Given the venture's current financial situation and the pending guarantees from the subsidiary Company, the Company has continued to record its investment at a zero estimated net realizable value and to maintain a reserve for additional contingent financial exposure. 14. OTHER ACCRUED EXPENSES ---------------------- Other accrued expenses consist of the following: December 31, 1999 December 27, 1998 ----------------- ----------------- Interest $ 120,000 $ 143,000 Workers' compensation 1,563,000 1,939,000 Pension (See Note 8) 1,309,000 1,292,000 Utilities 34,000 30,000 Rebates 160,000 219,000 Environmental costs 759,000 863,000 Restructuring -0- 14,000 Joint venture 802,000 802,000 Stock adjustments 416,000 614,000 Other items 254,000 309,000 ---------- ---------- Total other accrued expenses $ 5,417,000 $ 6,211,000 ========== ========== -49- 15. SUPPLEMENTAL CASH FLOW INFORMATION ---------------------------------- Cash paid during the year for interest and income taxes was as follows: 1999 1998 1997 ---------- ----------- ----------- Interest $ 562,000 895,000 $ 1,040,000 Income taxes 109,000 7,000 -0- Supplemental Schedule of Noncash Investing and Financing Activities: In 1999, 1998, and 1997, as a result of the vendor composition agreement, approximately $550,000, $250,000, and $2,500,000 of trade payables were restructured into long-term notes payable, respectively. The extinguishment of the vendor debt resulted in an additional $59,000 and $92,000, and $596,000 of trade payables being forgiven, thus, resulting in an extraordinary gains in 1999, 1998, and 1997, respectively. -50- 16. BUSINESS SEGMENTS ----------------- The Company has adopted Statement of Financial Accounting Standards (SFAS) No. 131, "Disclosures about Segments of an Enterprise and Related Information." Following the provisions of SFAS No. 131, the Company is reporting two operating business segments in the same format as reviewed by the Company's senior management. Segment one, Fuel Systems & C.V. Assemblies, remanufactures and sells replacement fuel system components (carburetors and diesel fuel injection components) and constant velocity drive assemblies for substantially all makes and models of domestic and foreign automobiles and trucks. Segment two, Electrical & Mechanical Products, remanufactures and sells replacement electrical and mechanical products for passenger car, agricultural and heavy-duty truck original equipment applications. Management uses operating income as the measure of profit or loss by business segment. Accounting policies of the operating segments are the same as described in the "Summary of Significant Accounting Policies" (see Note 1, page 39). Segment assets include amounts specifically identified with each operation. Corporate assets consist primarily of property and equipment. Business segment information is as follows: 1999 1998 1997 ------------ ------------ ------------ Revenues: Fuel Systems & C.V. Assemblies $ 21,421,000 20,311,000 $ 17,020,000 Electrical & Mechanical Products 7,146,000 6,131,000 7,145,000 ------------ ------------ ------------ Total Revenues $ 28,567,000 $ 26,442,000 $ 24,165,000 =========== =========== =========== Depreciation & Amortization Expense: Fuel Systems & C.V. Assemblies $ 215,000 $ 259,000 $ 314,000 Electrical and Mechanical Products 329,000 374,000 427,000 Corporate 77,000 78,000 32,000 ----------- ----------- ----------- Total $ 621,000 $ 711,000 $ 773,000 =========== =========== =========== Net Income/(Loss): Fuel Systems & C.V. Assemblies $ 3,427,000 $ 3,594,000 $ 2,270,000 Electrical & Mechanical Products (350,000) (957,000) (949,000) Corporate (1,405,000) (1,413,000) (2,077,000) ----------- ----------- ----------- Sub-Total Income/(Loss) 1,672,000 1,224,000 (756,000) Extraordinary Gains 59,000 279,000 596,000 ----------- ----------- ----------- Total Income/(Loss) $ 1,731,000 $ 1,503,000 $ (160,000) =========== =========== =========== -51- 16. BUSINESS SEGMENTS (Continued): 1999 1998 1997 ------------- ------------- ------------- Capital Additions: Fuel Systems & C.V. Assemblies $ 57,000 $ 15,000 $ 39,000 Electrical & Mechanical Products 84,000 28,000 127,000 Corporate 194,000 31,000 395,000 ----------- ----------- ----------- Total capital additions $ 335,000 $ 74,000 $ 561,000 =========== =========== =========== Total Assets: Fuel Systems & C.V. Assemblies $ 8,536,000 $ 7,535,000 $ 8,292,000 Electrical & Mechanical Products 8,807,000 8,138,000 7,216,000 Corporate 2,232,000 1,646,000 1,768,000 ----------- ----------- ----------- Total assets $ 19,575,000 $ 17,319,000 $ 17,276,000 =========== =========== =========== -52- CHAMPION PARTS, INC. AND SUBSIDIARIES SCHEDULE II - VALUATION AND QUALIFYING ACCOUNTS Additions to/ Balance at Charged (Deductions) Balance Beginning to From at End of Period Operations Reserves of Period ------------ ------------ ------------ ------------ ALLOWANCE FOR UNCOLLECTIBLE ACCOUNTS: Year Ended December 28, 1997 $ 795,000 $ -0- $ (347,000) $ 448,000 ---------- ---------- ---------- ---------- Year Ended December 27, 1998 $ 448,000 $ -0- $ (109,000) $ 339,000 ---------- ---------- ---------- ---------- Year Ended December 31, 1999 339,000 $ -0- $ (2,000) $ 337,000 ---------- ---------- ---------- ---------- Additions to/ Balance at Charged (Deductions) Balance Beginning to From at End of Period Operations Reserves of Period ------------ ------------ ------------ ------------ INVENTORY RESERVES: Year Ended December 28, 1997 $ 6,658,000 $ 315,000 $ (2,299,000) $ 4,674,000 ----------- ----------- ----------- ----------- Year Ended December 27, 1998 $ 4,674,000 $ 495,000 $ (221,000) $ 4,948,000 ----------- ----------- ----------- ----------- Year Ended December 31, 1999 $ 4,948,000 $ 981,000 $ (742,000) $ 5.187,000 ----------- ----------- ------------ ----------- -53- CHAMPION PARTS, INC. EXHIBIT INDEX ___________ (Pursuant to Item 601 of Regulation S-K) NO.	DESCRIPTION AND PAGE OR INCORPORATION REFERENCE Articles of Incorporation and By-Laws: (3)(a) Articles of Incorporation (incorporated by reference to Registrant's Quarterly Report on Form 10-Q for the quarter ended June 30, 1988). (3)(b)	By Laws (incorporated by reference to Registrant's current report on Form 8-K filed June 5, 1997). Instruments Defining the Rights of Security Holders, Including Indentures: (4)(a)	Stock Purchase Agreement dated March 18, 1987 between the Registrant and Dana Corporation, formerly Echlin Inc. (incorporated by reference to the Registrant's annual report on Form 10K, year ended December 31, 1998) (4)(b)	Specimen of Common Share Certificate (4)(c)	Articles of Incorporation (see Exhibit (3)(a) above). (4)(d)	By-Laws (see Exhibit (3)(b) above). (With respect to long-term debt instruments, see "Item 14. Exhibits, Financial Statement Schedules, and Reports on Form 8-K"). Material Contracts: (10)(a)	Agreement, as amended, between Registrant and Raymond G. Perelman dated September 20, 1993 (incorporated by reference to Registrant's current Report on Form 8-K, year ended December 31, 1999). (10)(b)	Letter Agreement dated October 9, 1995 between Registrant and RGP Holding, Inc. (incorporated by reference to Registrant's quarterly report on Form 10-Q filed November 24, 1995). (10)(c) 1995 Stock Option Plan as of November 1, 1995 (incorporated by reference to Registrant's 1995 Proxy). (10)(d) Severance Agreement dated March 28, 1997 between the Registrant and Jerry A. Bragiel (incorporated by reference to the Registrant's annual report on Form 10K, year ended December 28, 1997). (1) (10)(e) Employment and Stock Option Agreement between the registrant and Jerry A. Bragiel dated March 28, 1997. (incorporated by reference to the Registrant's annual report on Form 10K, year ended December 28, 1997). (1) -54- EXHIBIT INDEX ------------- (10)(f) Stock Option Agreement between the registrant and key management personnel dated August 13, 1999. (incorporated by reference to the Registrant's annual report on Form 10K, year ended December 31, 1999). (10)(g) Settlement Agreement dated July 1, 1997 between the Registrant and Unsecured Trade Creditors (Incorporated by reference to Current Report on Form 8-K July 30, 1997). (10)(h) Loan and Security Agreement dated August 6, 1998 between the Registrant and Bank of America Commercial Corporation through its Bank of America Commercial Finance Division (incorporated by reference to Registrant's quarterly report on Form 10-Q, June 29, 1998). Additional Exhibits: (21) 	List of Subsidiaries of Registrant (incorporated by reference to Registrant's Annual Report on Form 10-K for the fiscal year ended December 31, 1999). (27) 	Financial Data Schedules Note:	(1) Denotes management contract or compensatory plan or arrangement required to be filed as an Exhibit to this report pursuant to item 601 of Regulation S-K. _________ -55-