SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 FORM 10-Q (X) QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15 (d) OF THE --- SECURITIES EXCHANGE ACT OF 1934 For the quarter ended June 2, 2002 Commission File Number 1-9967 ------ A M C A S T I N D U S T R I A L C O R P O R A T I O N --------------------------------------------------------- (Exact name of registrant as specified in its charter) Ohio 31-0258080 - --------------------------------- ----------------- (State of Incorporation) (I.R.S. Employer Identification No.) 7887 Washington Village Drive, Dayton, Ohio 45459 - ---------------------------------------------- ---------- (Address of principal executive offices) (Zip Code) (937) 291-7000 --------------------------------------------------------------- (Registrant's telephone number, including area code) - --------------------------------------------------------------------------- (Former name, former address and former fiscal year, if changed since last report) Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 and 15(d) of the Securities Exchange Act of 1934 during the preceding twelve months, and (2) has been subject to such filing requirements for the past 90 days. Yes X No ----- ---- Number of Common Shares outstanding, no par value, as of June 2, 2002 - 8,619,460 shares. AMCAST INDUSTRIAL CORPORATION REPORT ON FORM 10-Q FOR THE QUARTER ENDED JUNE 2, 2002 I N D E X PART I - FINANCIAL INFORMATION PAGE ----- Item 1 - Financial Statements: Consolidated Condensed Balance Sheets - June 2, 2002 3 and August 31, 2001 Consolidated Condensed Statements of Operations - 4 for the Quarter and Nine Months Ended June 2, 2002 and June 3, 2001 Consolidated Condensed Statements of Retained Earnings - 4 for the Quarter and Nine Months Ended June 2, 2002 and June 3, 2001 Consolidated Condensed Statements of Cash Flows - 5 for the Nine Months Ended June 2, 2002 and June 3, 2001 Notes to Consolidated Condensed Financial Statements 6-12 Item 2 - Management's Discussion and Analysis of Financial Condition and Results of Operations 13-20 Item 3 - Quantitative and Qualitative Disclosures about Market Risk 21 PART II - OTHER INFORMATION Item 4 - Submission of Matters to a Vote of Security Holders 22 Item 5 - Other Information 22 Item 6 - Exhibits and Reports on Form 8-K 22-23 SIGNATURES 24 2 PART I - FINANCIAL INFORMATION AMCAST INDUSTRIAL CORPORATION CONSOLIDATED CONDENSED BALANCE SHEETS ($ in thousands) (Unaudited) June 2 August 31 2002 2001 --------- --------- ASSETS Current Assets Cash and cash equivalents $ 4,455 $ 14,981 Accounts receivable 77,040 64,408 Inventories 47,483 58,193 Other current assets 9,603 13,846 --------- --------- Total Current Assets 138,581 151,428 Property, Plant, and Equipment 455,951 445,440 Less accumulated depreciation (221,386) (203,148) --------- --------- Net Property, Plant, and Equipment 234,565 242,292 Goodwill 47,341 48,353 Other Assets 20,956 16,617 --------- --------- Total Assets $ 441,443 $ 458,690 ========= ========= LIABILITIES AND SHAREHOLDERS' EQUITY Current Liabilities Short-term debt $ 7,998 $ 7,311 Current portion of long-term debt 17,365 21,383 Accounts payable 72,842 66,032 Accrued expenses 41,720 38,014 --------- --------- Total Current Liabilities 139,925 132,740 Long-Term Debt (less current portion) 160,372 170,296 Deferred Income Taxes 14,747 15,272 Deferred Liabilities 22,906 24,870 Shareholders' Equity Preferred shares, without par value Authorized - 1,000,000 shares; Issued - None - - Common shares, at stated value Authorized - 15,000,000 shares Issued - 9,227,600 shares 9,228 9,228 Capital in excess of stated value 72,419 72,419 Accumulated other comprehensive losses (6,174) (5,903) Retained earnings 35,154 47,403 Cost of 608,140 and 650,860 common shares in treasury (7,134) (7,635) --------- --------- Total Shareholders' Equity 103,493 115,512 --------- --------- Total Liabilities and Shareholders' Equity $ 441,443 $ 458,690 ========= ========= See notes to consolidated financial statements 3 AMCAST INDUSTRIAL CORPORATION CONSOLIDATED CONDENSED STATEMENTS OF OPERATIONS AND RETAINED EARNINGS ($ in thousands except per share amounts) (Unaudited) Three Months Ended Nine Months Ended --------------------------- --------------------------- June 2 June 3 June 2 June 3 2002 2001 2002 2001 --------- --------- --------- --------- Consolidated Condensed Statements of Operations Net Sales $151,423 $136,158 $423,592 $397,068 Cost of sales 135,127 130,074 385,724 364,728 --------- --------- --------- --------- Gross Profit 16,296 6,084 37,868 32,340 Selling, general and administrative expenses 13,436 24,374 40,805 52,419 --------- --------- --------- --------- Operating Income (Loss) 2,860 (18,290) (2,937) (20,079) Other (income) expense 166 972 (825) 2,582 Interest expense 4,227 4,601 13,212 11,121 --------- --------- --------- --------- Loss Before Income Taxes (1,533) (23,863) (15,324) (33,782) Income tax expense (benefit) 37 (4,620) (3,349) (7,884) --------- --------- --------- --------- Net Loss $ (1,570) $(19,243) $(11,975) $(25,898) ========= ========= ========= ========= Consolidated Condensed Statements of Retained Earnings Beginning Retained Earnings $ 36,903 $ 78,258 $ 47,403 $ 87,287 Net loss (1,570) (19,243) (11,975) (25,898) Dividends - - - (2,355) Treasury shares issued 401(k) matching contributions (179) - (179) - Stock awards - (388) (95) (407) -------- -------- -------- -------- Ending Retained Earnings $ 35,154 $ 58,627 $ 35,154 $ 58,627 ========= ========= ========= ========= Basic Loss Per Share $ (0.18) $ (2.25) $ (1.39) $ (3.06) ========= ========= ========= ========= Diluted Loss Per Share $ (0.18) $ (2.25) $ (1.39) $ (3.06) ========= ========= ========= ========= Dividends Declared Per Share $ - $ - $ - $ 0.28 ========= ========= ========= ========= Dividends Paid Per Share $ - $ - $ - $ 0.28 ========= ========= ========= ========= See notes to consolidated financial statements 4 AMCAST INDUSTRIAL CORPORATION CONSOLIDATED CONDENSED STATEMENTS OF CASH FLOWS ($ in thousands) (Unaudited) Nine Months Ended ------------------------- June 2 June 3 2002 2001 --------- --------- Operating Activities Net loss $(11,975) $(25,898) Depreciation and amortization 25,745 24,833 Deferred liabilities (2,922) (2,335) Changes in assets and liabilities Accounts receivable (12,652) 5,675 Inventories 11,537 11,864 Other current assets 4,940 (7,403) Accounts payable 5,583 (24,889) Accrued liabilities 3,378 2,475 Other (2,103) 6,024 --------- --------- Net Cash Provided (Used) by Operations 21,531 (9,654) Investing Activities Additions of property, plant, and equipment (16,253) (17,309) Other (25) (2,273) --------- --------- Net Cash Used by Investing Activities (16,278) (19,582) Financing Activities Additions to long-term debt 3,254 108,570 Reduction in long-term debt (18,305) (75,437) Short-term borrowings 408 6,431 Dividends - (2,355) Sale (Purchase) of treasury shares - 1,500 Other - (70) --------- --------- Net Cash (Used) Provided by Financing Activities (14,643) 38,639 Effect of exchange rate changes on cash (1,136) (867) --------- --------- Net change in cash and cash equivalents (10,526) 8,536 Cash and cash equivalents at beginning of period 14,981 3,062 --------- --------- Cash and Cash Equivalents at End of Period $ 4,455 $ 11,598 ========= ========= See notes to consolidated financial statements 5 AMCAST INDUSTRIAL CORPORATION NOTES TO CONSOLIDATED CONDENSED FINANCIAL STATEMENTS ($ in thousands, except per share amounts) (unaudited) Nature of Operations Amcast Industrial Corporation is a leading manufacturer of technology-intensive metal products. Its two business segments are Flow Control Products, a leading supplier of copper and brass fittings for the industrial, commercial, and residential construction markets, and Engineered Components, a leading supplier of aluminum wheels and aluminum components for automotive original equipment manufacturers in North America as well as a leading supplier of light-alloy wheels for automotive original equipment manufacturers and aftermarket applications in Europe. Preparation of Financial Statements The accompanying consolidated condensed financial statements include the accounts of Amcast Industrial Corporation and its domestic and foreign subsidiaries (the "Company"). Intercompany accounts and transactions have been eliminated. For the first nine months of fiscal 2001, the Company's investment in Casting Technology Company (CTC), a joint venture, was included in the accompanying consolidated financial statements by the equity method of accounting. On June 5, 2001, the Company acquired its minority partner's 40% share of CTC, bringing the Company's ownership in CTC to 100%. Accordingly, CTC's financial results are consolidated within the Company's statements of operations, balance sheets, and statements of cash flows for periods subsequent to June 5, 2001. Prior periods were not restated. Summarized financial information as of June 3, 2001 and for the quarter and nine months ended June 3, 2001 for CTC, which was accounted for as an investment on Amcast's books, is as follows: June 3, 2001 June 3 ------------------------- 2001 Three Months Nine Months -------- Ended Ended Current assets $ 9,034 ------------ ---------- Noncurrent assets 36,781 Net sales $ 8,298 $ 26,370 Current liabilities 24,640 Gross profit (loss) (152) (622) Noncurrent liabilities 11,070 Net profit (loss) (2,599) (5,198) The consolidated condensed financial statements are unaudited and have been prepared in accordance with generally accepted accounting principles for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and footnotes required for complete annual financial statements and should be read in conjunction with the Company's audited consolidated financial statements and footnotes for the year ended August 31, 2001 included in the Company's Annual Report on Form 10-K. In the opinion of management, all adjustments, including normally recurring accruals, necessary for a fair presentation have been included, however interim financial reporting requires management to make estimates and assumptions that affect amounts reported. Actual results could differ from those estimates. 6 AMCAST INDUSTRIAL CORPORATION NOTES TO CONSOLIDATED CONDENSED FINANCIAL STATEMENTS ($ in thousands, except per share amounts) (unaudited) Comprehensive Income (Loss) Comprehensive income (loss) includes all changes in shareholders' equity during a period except those resulting from investments by and distributions to shareholders. The components of comprehensive income (loss) are: Three Months Ended Nine Months Ended ------------------ ------------------ June 2 June 3 June 2 June 3 2002 2001 2002 2001 --------- --------- --------- --------- Net income (loss) $(1,570) $(19,243) $(11,975) $(25,898) Foreign currency translation adjustments 165 3,868 (271) 1,758 --------- --------- --------- --------- Total comprehensive income (loss) $(1,405) $(15,375) $(12,246) $(24,140) ========= ========= ========= ========= Inventories The major components of inventories are: June 2 August 31 2002 2001 --------- --------- Finished products $ 22,130 $ 30,470 Work in process 12,481 13,952 Raw materials and supplies 16,569 17,468 --------- --------- Total inventory before LIFO adjustment 51,180 61,890 Less amount to reduce certain inventories to LIFO value (3,697) (3,697) --------- --------- Total inventory $ 47,483 $ 58,193 ========= ========= 7 AMCAST INDUSTRIAL CORPORATION NOTES TO CONSOLIDATED CONDENSED FINANCIAL STATEMENTS ($ in thousands, except per share amounts) (unaudited) Property, Plant, and Equipment The major components of property, plant, and equipment are as follows: June 2 August 31 2002 2001 ----------- ----------- Land and buildings $ 79,225 $ 76,718 Machinery and equipment 364,645 342,918 Construction in progress 12,081 25,804 ----------- ----------- 455,951 445,440 Accumulated depreciation (221,386) (203,148) ----------- ----------- Net property, plant, and equipment $ 234,565 $ 242,292 =========== =========== Depreciation expense was $8,122 and $7,781 for the three month periods ended June 2, 2002 and June 3, 2001, respectively, and $24,420 and $23,338 for the nine month periods ended June 2, 2002 and June 3, 2001, respectively. Long-Term Debt The following table summarizes the Company's long-term borrowings: June 2 August 31 2002 2001 --------- --------- Senior notes $ 46,762 $ 50,000 Revolving credit notes 107,869 114,978 Lines of credit 13,149 14,200 Other debt 9,762 11,492 Capital leases 195 1,009 --------- --------- Total long-term debt 177,737 191,679 Current portion of long-term debt (17,365) (21,383) --------- --------- Total long-term debt less current portion $160,372 $170,296 ========= ========= 8 AMCAST INDUSTRIAL CORPORATION NOTES TO CONSOLIDATED CONDENSED FINANCIAL STATEMENTS ($ in thousands, except per share amounts) (unaudited) Postretirement Benefits Effective June 1, 2002, the Company amended its postretirement benefit plans and terminated postretirement life insurance for all retirees except for those under contractual agreements. This amendment decreased the Company's postretirement obligation by $919. Earnings (Loss) Per Share The following table reflects the calculations for basic and diluted earnings per share for the three-month and nine-month periods ended June 2, 2002 and June 3, 2001, respectively: Three Months Ended Nine Months Ended ---------------------- ---------------------- June 2 June 3 June 2 June 3 2002 2001 2002 2001 --------- --------- --------- --------- Net income (loss) $ (1,570) $(19,243) $(11,975) $(25,898) ========= ========= ========= ========= Basic Earnings per Share: Basic shares 8,601 8,536 8,588 8,451 ========= ========= ========= ========= Net income (loss) $ (0.18) $ (2.25) $ (1.39) $ (3.06) ========= ========= ========= ========= Diluted Earnings per Share: Basic shares 8,601 8,536 8,588 8,451 Stock options - - - - Stock warrants - - - - --------- --------- --------- --------- Diluted shares 8,601 8,536 8,588 8,451 ========= ========= ========= ========= Net income (loss) $ (0.18) $ (2.25) $ (1.39) $ (3.06) ========= ========= ========= ========= For each of the periods presented, there were outstanding stock options and stock warrants excluded from the computation of diluted earnings per share because these items were antidilutive. 9 AMCAST INDUSTRIAL CORPORATION NOTES TO CONSOLIDATED CONDENSED FINANCIAL STATEMENTS ($ in thousands, except per share amounts) (unaudited) Business Segments Operating segments are organized internally primarily by the type of products produced and markets served, and in accordance with SFAS No. 131. The Company has two reportable segments, Flow Control Products and Engineered Components. The Company evaluates segment performance and allocates resources based on several factors, of which net sales and operating income are the primary financial measures. During the 2001 fiscal fourth quarter, the Company revaluated the composition of the reportable segments and reclassified one business unit from Engineered Components to Flow Control Products. The presentation of fiscal 2001 segment information, including the three and nine month periods ended June 3, 2001, was restated to conform with this change. At June 2, 2002 there were no significant changes in identifiable assets of reportable segments from those amounts disclosed at August 31, 2001, nor were there any changes in the reportable segments, or in the measurement of segment operating results. Operating information related to the Company's reportable segments is as follows: Net Sales Operating Income (Loss) ------------------- ----------------------- For the Three For the Three Months Ended Months Ended ------------------- ----------------------- June 2 June 3 June 2 June 3 2002 2001 2002 2001 --------- --------- --------- --------- Flow Control Products $ 37,373 $ 39,294 $ 2,542 $ (3,309) Engineered Components 114,050 96,864 1,264 (8,490) Corporate - - (946) (6,491) --------- --------- --------- --------- 151,423 136,158 2,860 (18,290) Other (income) expense - - 166 972 Interest expense - - 4,227 4,601 --------- --------- --------- --------- Total net sales and income (loss) before taxes $151,423 $136,158 $ (1,533) $(23,863) ========= ========= ========= ========= Net Sales Operating Income (Loss) ------------------- ----------------------- For the Three For the Three Months Ended Months Ended ------------------- ----------------------- June 2 June 3 June 2 June 3 2002 2001 2002 2001 --------- --------- --------- --------- Flow Control Products $103,343 $114,398 $ 5,143 $ 4,066 Engineered Components 320,249 282,670 (2,958) (11,227) Corporate - - (5,122) (12,918) --------- --------- --------- --------- 423,592 397,068 (2,937) (20,079) Other (income) expense - - (825) 2,582 Interest expense - - 13,212 11,121 --------- --------- --------- --------- Total net sales and income (loss) before taxes $423,592 $397,068 $(15,324) $(33,782) ========= ========= ========= ========= 10 AMCAST INDUSTRIAL CORPORATION NOTES TO CONSOLIDATED CONDENSED FINANCIAL STATEMENTS ($ in thousands, except per share amounts) (unaudited) Commitments and Contingencies At June 2, 2002, the Company had committed to capital expenditures of $5,975, primarily for the Engineered Components segment. The Company, as is normal for the industry in which it operates, is involved in certain legal proceedings and subject to certain claims and site investigations which arise under the environmental laws and which have not been finally adjudicated. The Company has been identified as a potentially responsible party by various state agencies and by the United States Environmental Protection Agency (U.S. EPA) under the Comprehensive Environmental Response Compensation and Liability Act of 1980, as amended, for costs associated with U.S. EPA-led multi-party sites and state environmental agency-led remediation sites. The majority of these claims involve third-party owned disposal sites for which compensation is sought from the Company as an alleged waste generator for recovery of past governmental costs or for future investigation or remedial actions at the multi-party sites. There are three Company-owned properties where state-supervised cleanups are expected. The designation as a potentially responsible party and the assertion of such claims against the Company are made without taking into consideration the extent of the Company's involvement with the particular site. In each instance, claims have been asserted against a number of other entities for the same recovery or other relief as was asserted against the Company. These claims are in various stages of administrative or judicial proceeding. The Company has no reason to believe that it will have to pay a significantly disproportionate share of clean-up costs associated with any site. To the extent possible, with the information available at the time, the Company has evaluated its responsibility for costs and related liability with respect to the above sites. The Company does not expect any cost reimbursement from its insurance carriers. The Company is of the opinion that its liability with respect to those sites should not have a material adverse effect on its financial position or results of operations. In arriving at this conclusion, the principal factors considered by the Company were ongoing settlement discussions with respect to certain of the sites, the volume and relative toxicity of waste alleged to have been disposed of by the Company at certain sites, which factors are often used to allocate investigative and remedial costs among potentially responsible parties, the probable costs to be paid by other potentially responsible parties, total projected remedial costs for a site, if known, and the Company's existing reserve to cover costs associated with unresolved environmental proceedings. At June 2, 2002, the Company's accrued undiscounted reserve for such contingencies was $2,385. Based upon the contracts and agreements with regards to two environmental matters, the Company believes it is entitled to indemnity for remediation costs at two sites and believes it is probable that the Company can recover a substantial portion of the costs. Accordingly, the Company has recorded receivables of $1,115 related to anticipated recoveries from third parties. 11 AMCAST INDUSTRIAL CORPORATION NOTES TO CONSOLIDATED CONDENSED FINANCIAL STATEMENTS ($ in thousands, except per share amounts) (unaudited) Allied-Signal Inc. (now Honeywell International) brought an action against the Company seeking a contribution from the Company equal to 50% of Honeywell's estimated $30,000 remediation cost in connection with a site in southern Ohio. The Company believes its responsibility with respect to this site is very limited due to the nature of the foundry sand waste it disposed of at the site. The court has rendered its decision on this case, however, the exact amount of the verdict has not yet been determined by the court. The amount will be significantly less than the amount sought by the plaintiff and is included in the environmental reserve above. Impact of Recently Issued Accounting Standards In June, 2001, the Financial Accounting Standards Board issued Statements of Financial Accounting Standards No. 141, "Business Combinations" (SFAS No. 141), and No. 142, "Goodwill and Other Intangible Assets" (SFAS No. 142). SFAS No. 141 discontinues the use of the pooling of interest method and requires that the purchase method of accounting be used for all business combinations initiated after June 30, 2001. The adoption of SFAS No. 141 should not have a material effect on the Company's consolidated results of operations, financial position, or cash flows. Under the adoption of SFAS No. 142, goodwill and certain other intangible assets will no longer be amortized but will be reviewed annually for impairment. If, based on these reviews, the related assets were found to be impaired, their carrying value would be adjusted through a charge to earnings. Intangible assets that are not deemed to have an indefinite life will continue to be amortized over their expected useful lives and be reviewed for impairment in accordance with SFAS No. 121. The Company will adopt the new accounting rules for goodwill and other intangible assets beginning in the first quarter of fiscal 2003. Application of the non-amortization provisions of the standard is expected to result in an increase in annual pretax earnings of approximately $1.4 million, which would increase earnings per share by $0.16. During fiscal 2003, the Company will also perform the first of the required impairment reviews of goodwill and indefinite-lived intangible assets as of September 1, 2002. The Company has not fully determined the possible effect of these reviews on its financial position and results of operations, but anticipates impairment may exist for all of the Company's goodwill, which was $47,341 at June 2, 2002. Actual impairment of goodwill will be calculated at the beginning of fiscal 2003. Any required adjustments that are identified through these transitional impairment reviews will be recorded as a cumulative effect of a change in accounting principle. 12 AMCAST INDUSTRIAL CORPORATION MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS Cautionary Statements Under the Private Securities Reform Act of 1995 Certain statements in this report, in the Company's press releases and in oral statements made by or with the approval of an authorized executive officer of the Company constitute "forward-looking statements" as that term is defined under the Private Securities Litigation Reform Act of 1995. These statements may, for example, express projections, forecasts, or estimates about Company performance and industry trends. The achievement of the projections, forecasts, or estimates is subject to certain risks and uncertainties. Due to circumstances beyond the Company's control, actual results and events may differ materially from those projected, forecasted, or estimated. Factors which may cause actual results to differ materially from those contemplated by the forward-looking statement include, among others: general economic conditions less favorable than expected, fluctuating demand in the automotive and construction industries, less favorable than expected growth in sales and profit margins in the Company's product lines, increased competitive pressures in the Company's Engineered Components and Flow Control Products segments, effectiveness of production improvement plans, cost of raw materials, inherent uncertainties in connection with international operations and foreign currency fluctuations, and labor relations at the Company and its customers. This list of factors is not meant to be a complete list of items that may affect the accuracy of forward-looking statements, and as such all forward-looking statements should be analyzed with the understanding of their inherent uncertainty. The following discussion and analysis provides information which management believes is relevant to an understanding of the Company's consolidated results of operations and financial condition. This discussion should be read in conjunction with the accompanying consolidated condensed financial statements and notes and with the Company's audited consolidated financial statements and footnotes for the year ended August 31, 2001, included in the Company's Annual Report on Form 10-K. Results of Operations Consolidated net sales of $151.4 million in the fiscal 2002 third quarter increased by $15.2 million, or 11.2%, from $136.2 million in the fiscal 2001 third quarter. The following table shows the components of the change in consolidated net sales for the fiscal 2002 third quarter: Third Quarter ------------- Volume 7.8% Price and product mix -1.7% Foreign currency exchange rates/other 0.7% CTC sales (accounted for by the equity method in the fiscal 2001 third quarter) 4.4% ------------- Total Sales 11.2% ============= 13 AMCAST INDUSTRIAL CORPORATION MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS The volume increase was driven by the Company's Engineered Component segment. Aluminum components and global wheels sales accounted for the increase related to volume over the prior year-quarter. This volume increase offset the decline in the Flow Control Products volume due to competitive market pressures. Price and product mix negatively affected sales in the fiscal 2002 third quarter compared with the third quarter of fiscal 2001. Flow Control Products continue to experience a decline in price due to competitive market pressure and product mix. For Engineered Components, there was a decrease in raw material costs which was passed through by contract to the customer. Consolidated sales also increased because Casting Technology Company (CTC) is now reported in the Company's consolidated figures; whereas in the fiscal 2001 third quarter, CTC's activity was accounted for by the equity method. If CTC were consolidated in the prior year, sales would have increased by 4.8%. By segment, Engineered Components sales increased by 17.7% and Flow Control sales decreased by 4.9% compared with the third quarter of fiscal 2001. If CTC were consolidated in the third quarter of fiscal 2001, Engineered Components sales would have increased by 8.5%. For the first nine months of fiscal 2002, consolidated net sales increased by 6.7% to $423.6 million compared with $397.1 million in the first nine months of fiscal 2001. The following table illustrates the components of the increase in consolidated net sales: Year-to-Date ------------ Volume 0.5% Price and product mix 0.8% Foreign currency exchange rates/other 1.7% CTC sales (accounted for by the equity method in the first nine months of fiscal 2001) 3.7% ------------ Total Sales 6.7% ============ For the first nine months of fiscal 2002, overall volume, price, and product mix increased over the same period a year ago. This increase was reflective of higher and more profitable sales in the Engineered Component segment. CTC is now reported in the Company's consolidated figures; whereas in the first nine months of fiscal 2001, CTC's activity was accounted for using the equity method. 14 AMCAST INDUSTRIAL CORPORATION MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS By segment, Engineered Components sales increased by 13.3% compared with the first nine months of fiscal 2001. If CTC were consolidated in the first nine months of fiscal 2001, Engineered Components sales would have increased by 3.6%. Flow Control Products sales decreased by 9.7%. Flow Control Products volume declined due to increased market competition and weakness in commercial and industrial construction markets. A decline in Flow Control Products sales due to pricing, primarily due to lower copper prices and also to competitive market pressures, was offset by improved volume and product mix in the Engineered Components products. Gross profit for the fiscal 2002 third quarter increased by 2.7 times to $16.3 million, or 10.8% of sales, compared with $6.1 million, or 4.5% of sales, for the same period a year ago. For the first nine months of fiscal 2002, gross profit increased by 17.1% to $37.9 million, or 8.9% of sales, compared with $32.3 million, or 8.1% of sales, for the first nine months of fiscal 2001. Excluding unusual items recorded in fiscal 2001, gross profit for the fiscal 2002 third quarter increased by 50.7%, or $5.5 million, and gross profit for the first nine months of fiscal 2002 increased by 2.2%, or $0.8 million, compared with the same periods a year ago. The gross profit increase is due to U.S. automotive sales of new aluminum components and wheel products and improved manufacturing efficiency in the U.S. automotive operations, partly offset by new product launch costs at the Richmond facility. Wheel manufacturing, operating at near capacity, benefited from higher sales volume with an improved price and product mix. The Amcast Production System (APS), a streamlined, more efficient manufacturing approach, increased gross profit by reducing manufacturing costs. APS should continue to benefit gross profit as more of the Amcast workforce becomes certified. Selling, general and administrative (SG&A) expenses for the third quarter of fiscal 2002 were $13.4 million, or 8.9% of sales, compared with $24.4 million, or 17.9% of sales, in the third quarter of fiscal 2001. For the first nine months of fiscal 2002, SG&A expenses were $40.8 million, or 9.6% of sales, compared with $52.4 million, or 13.2% of sales, for the same period a year ago. The decrease in SG&A is primarily due to expenses recorded of $10.8 million in the third quarter and $13.8 million the first nine months of fiscal 2001 for unusual items. These unusual items consisted of legal and other professional fees for debt refinancing due to the Company's default on non-monetary debt covenants and a strategic alternative review, various asset reserves and write-downs, severance expenses for senior management changes, and increased workers compensation and other reserves for previously-closed facilities. Excluding unusual items, fiscal 2001 third quarter SG&A was 10.0% of sales and fiscal 2001 nine month SG&A was 9.7% of sales. Increased SG&A in the fiscal 2002 third quarter for ERP implementation costs, a lower pension benefit, and $0.4 million by consolidating CTC, was partly offset by a continuing cost reduction program. During the fiscal 2002 third quarter, the Company revaluated its employee vacation practice and reduced its vacation liability by $1.6 million to properly reflect the pay-as-you-go vacation policy. Also during the quarter, the Company amended its postretirement benefits and terminated postretirement life insurance for all retirees, except for those under contractual agreements. This amendment decreased the Company's postretirement obligation by $0.9 million. The benefits of these SG&A adjustments were largely offset by new product launch costs at the Richmond plant; thus, the combined effect did not have a significant impact on the Company's fiscal 2002 third quarter operating income. 15 AMCAST INDUSTRIAL CORPORATION MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS Effective June 5, 2001, the Company purchased the remaining 40% interest in CTC, its joint venture with Izumi Industries, bringing total ownership to 100%. The purchase price was approximately $4.0 million of which $1.6 million is payable in annual installments over the next four years. The Company paid $0.4 million in the fiscal 2002 third quarter. The acquisition was accounted for by the purchase method; accordingly, the cost of the acquisition was allocated on the basis of the estimated fair market value of the assets acquired and liabilities assumed. No goodwill resulted from the transaction. The pro forma effect of the acquisition on the results of operations is not material. Summarized financial information of CTC as of June 3 , 2001 and for the three and nine months ended June 3, 2001, which was accounted for as an investment on Amcast's books, is shown in "Preparation of Financial Statements" in the Notes to Consolidated Condensed Financial Statements. Interest expense was $4.2 million and $13.2 million for the third quarter and first nine months of fiscal 2002, compared with $4.6 million and $11.1 million, respectively, for the same periods of fiscal 2001. The quarterly decrease in interest expense is due to lower average interest rates and reduced debt levels. The increase in interest expense for the first nine months of fiscal 2002 is primarily due to higher debt levels, receivables financing, and including CTC's interest expense in the Company's consolidated totals. The Company's effective tax rate is impacted by operations in various domestic and foreign tax jurisdictions. For fiscal 2002 and 2001, the income tax benefit due to pre-tax losses was offset by additional tax expense at the Company's Italian operation. Italian tax law requires the Company add back certain items resulting in a tax profit even though the operation is in a loss position for book purposes. The tax rate for the fiscal 2002 third quarter was 36.0% plus an Italian tax expense of $0.6 million, compared with a tax rate of 37.0% plus an Italian tax expense of $1.2 million in the fiscal 2001 third quarter. The tax rate for the first nine months of fiscal 2002 was 36.0% plus an Italian tax expense of $2.2 million, compared with a tax rate of 37.9% plus an Italian tax expense of $1.9 million for the same period a year ago. The tax rate also includes a valuation allowance that partially reserves against deferred tax assets related to tax loss carryforwards of the Company's Italian operations. 16 AMCAST INDUSTRIAL CORPORATION MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS Flow Control Products - Net sales for the Flow Control Products segment decreased by 4.9% to $37.4 million for the fiscal 2002 third quarter, compared with $39.3 million for the same period of fiscal 2001. For the first nine months of fiscal 2002, sales decreased by 9.7% to $103.3 million, compared with $114.4 million for the first nine months of fiscal 2001. Sales volume decreased by 2.8% for the fiscal 2002 third quarter, and by 8.0% for the first nine months of fiscal 2002. Price and mix together declined by 4.1% for the fiscal 2002 third quarter, and by 3.7% for the first nine months of fiscal 2002. Operating income in the fiscal 2002 third quarter was $2.5 million, compared with a loss $3.3 million (income of $2.0 million excluding unusual items) for the same period of fiscal 2001. For the first nine months of fiscal 2002, operating income was $5.1 million, compared with $4.1 million ($9.6 million excluding unusual items) for the same period of fiscal 2001. Excluding unusual items in 2001, the operating income decrease was primarily due to lower sales volume, competitive market pricing, and the cost to implement an ERP system. The reduced vacation liability to properly reflect the pay-as-you-go vacation policy contributed $0.6 million to fiscal 2002 third quarter segment income. Engineered Components - Net sales for the Engineered Components segment increased by 17.7% to $114.1 million for the fiscal 2002 third quarter, compared with $96.9 million for the same period of fiscal 2001. For the first nine months of fiscal 2002 sales increased by 13.3% to $320.2 million, compared with $282.7 million for the first nine months of fiscal 2001. Sales volume increased by 12.0% for the third quarter of fiscal 2002, and 3.9% for the first nine months of fiscal 2002. Product mix decreased sales by 0.7% for the fiscal 2002 third quarter and increased sales by 2.7% for the first nine months of fiscal 2002. Consolidating CTC in the second quarter and first nine months of fiscal 2002 increased sales by 6.2% and 5.2% respectively. Operating income in the fiscal 2002 third quarter was $1.3 million, compared with a loss of $8.5 million ($2.5 million loss excluding unusual items) for the same period of fiscal 2001. For the first nine months of fiscal 2002, the operating loss was $3.0 million, compared with a loss of $11.2 million ($5.3 million loss excluding unusual items) for the same period of fiscal 2001. Excluding unusual items in 2001, the increase in operating income was primarily due to the Company's U.S. operations due to improved operating efficiencies, higher sales volume, and a favorable price and product mix. The reduced vacation liability to properly reflect the pay-as-you-go vacation policy contributed $1.0 million to fiscal 2002 third quarter segment income. Liquidity and Capital Resources For the first nine months of fiscal 2002, cash provided by operations was $21.5 million compared with cash used for operations of $9.7 million in the first nine months of fiscal 2001. A $7.8 million decrease in working capital requirements plus $25.7 million in non-cash benefits of depreciation and amortization, offset the net loss of $12.0 million for the first nine months of fiscal 2002. The working capital decrease continues to reflect the Company's commitment to reducing inventory balances. 17 AMCAST INDUSTRIAL CORPORATION MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS Investing activities, primarily for capital spending, used net cash of $16.3 million for the first nine months of fiscal 2002, compared with cash used of $19.6 million for the first nine months of fiscal 2001. Capital spending of $16.3 million was lower than the $17.3 million spent in the prior year, due to the Company's cash management strategy in fiscal 2002. At June 2, 2002, the Company had $6.0 million of commitments for additional capital expenditures, primarily for the Engineered Components segment. Financing activities used $14.6 million of cash in the first nine months of fiscal 2002, compared with cash provided of $38.6 million for the first nine months of fiscal 2001. The Company increased debt by $1.0 million for financing its insurance coverage, CTC borrowed $2.2 million, and Speedline had net borrowing activity of $0.4 million. Debt repayments were $18.3 million; $11.5 million for the bank debt and senior notes, $1.1 million by Speedline, $5.4 million by CTC, and $0.3 million other. Total debt as a percent of total capital was 64.2% at June 2, 2002 and 63.3% at August 31, 2001. In July, the Company successfully negotiated a restructuring of its credit facilities with its bank group and senior note holders (the "Restructuring Agreements"). This restructuring included the LIFO credit agreement (the "Credit Agreement"). As restructured, the bank credit facilities have been continued through September 14, 2003, and a required $12.5 million prepayment under the senior notes has been deferred until November, 2003, when the senior notes will mature. The Company cannot borrow additional funds from its bank group or senior note holders. These lenders have security interests in the assets of the Company and the Company's U.S. subsidiaries. The Credit Agreement provides for a maximum of $20.0 million based on the Company meeting certain conditions. The interest rate is at prime plus 2%. As of June 2, 2002, there were no borrowings outstanding under the Credit Agreement. As of July 16, 2002 there was $20.0 million outstanding under the Credit Agreement, of which $16.0 million was deposited in a cash collateral account. The restructuring established new debt covenants for the fiscal 2002 fourth quarter and for each quarter of fiscal 2003. As part of the restructuring, the Company and its lenders will reset the debt covenants to reflect the Company's 2003 business plan when the plan is completed. The revolving portion of the CTC credit agreement has a maturity date of September 2002. It is anticipated that it will be restructured in the fiscal 2002 fourth quarter to continue the debt facility through September 14, 2003. As of June 2, 2002, CTC had $2.9 million available under its $6.5 million revolving credit facility. As of May 5, 2002, Speedline had lines of credit totaling $10.6 million of which $7.3 was available. 18 AMCAST INDUSTRIAL CORPORATION MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS Critical Accounting Policies and Estimates The Company describes its significant accounting policies in the notes to the consolidated financial statements included in the Company's Annual Report on Form 10-K. However, in response to the SEC's Release No. FR-60, "Cautionary Advice Regarding Disclosure About Critical Accounting Policy," issued December 12, 2001, the Company has identified the policies it believes are most critical to an understanding of the Corporation's financial statements. Since application of these accounting policies involves the exercise of judgement and use of estimates, actual results could differ from those estimates. Revenue Recognition - Revenue is recognized at the time products are shipped to unaffiliated customers, legal title has passed, and all significant contractual obligations of the Company have been satisfied. Inventory Valuation - Inventories are valued at the lower of cost or market using the last-in, first out (LIFO) and the first-in, first-out (FIFO) methods. Raw material inventories are primarily aluminum and copper, both of which have market prices subject to volatility. Environmental Reserves - The Company recognizes an environmental liability when it is probable the liability exists and the amount can be reasonably estimated. The Company adjusts the environmental reserve when it is determined that circumstances warrant the change. Actual remediation obligations may differ from those estimated. Pension Benefits and Costs - The Company has pension benefits and expenses which are developed from actuarial valuations. These valuations are based on assumptions including, among other things, interest rate fluctuations, discount rates, expected returns on plan assets, retirement ages, and years of service. Future changes affecting the assumptions will change the related pension benefit or expense. Deferred Taxes - Deferred income taxes are provided for temporary differences between financial and tax reporting in accordance with the liability method under the provisions of Statement of Financial Accounting Standards (SFAS) No. 109, "Accounting for Income Taxes." The realization of deferred taxes is contingent upon the occurrence of future events. Significant factors considered by the Company in estimating the probability of the realization of deferred taxes include expectations of future earnings and taxable income, as well as application of tax laws in the jurisdictions in which the Company operates. The Company does not have off-balance sheet arrangements, financings, or other relationships with unconsolidated entities or other persons, also known as "special purpose entities" (SPEs). 19 AMCAST INDUSTRIAL CORPORATION MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS Inflation Inflation did not have a material impact on the Company's results of operations or financial condition for the third quarter or the first nine months of fiscal 2002. Contingencies See "Commitments and Contingencies" in Notes to the Consolidated Condensed Financial Statements. Impact of Recently Issued Accounting Standards See "Impact of Recently Issued Accounting Standards" in Notes to the Consolidated Condensed Financial Statements. 20 AMCAST INDUSTRIAL CORPORATION Item 3 Quantitative and Qualitative Disclosures About Market Risk - ------------------------------------------------------------------ The Company is exposed to market risk from changes in foreign currency exchange rates and interest rates as part of its normal operations. There have been no material changes in the Company's exposure to these items since the Company's disclosure in Item 7A, Part II of Form 10-K for the year ended August 31, 2001. The Company is also exposed to market risk from price changes in commodity metals which are raw materials used in its normal operations. When market conditions warrant, forward fixed-price commodity metal supply contracts may be entered into with certain suppliers. These purchase contracts cover normal metal usage in the ordinary course of business over a reasonable period of time. Lower-of-cost-or-market valuation adjustments on these contracts is reflected in earnings in the period incurred. At June 2, 2002, the Company had $3.0 million in forward fixed-price metal supply contracts. To illustrate the potential impact of changes in metal market pricing, a hypothetical 10% change in metal market pricing could change pretax income by approximately $0.3 million. The Company is also exposed to market risk from price changes in the Euro currency because the Company has bank debt denominated in Euros. Because the lending group has capped the Company's debt balance in U.S. dollars, changes in the Euro/U.S. dollar exchange rate impact the amount of debt. At June 2, 2002 the Company had 54.1 million of Euro-denominated debt, or $50.5 million. To illustrate the potential impact of changes in Euro/U.S. dollar exchange rates, a hypothetical 10% change in currency exchange rates could change the debt level by approximately $5.1 million. 21 AMCAST INDUSTRIAL CORPORATION PART II - OTHER INFORMATION Item 4 - Submission of Matters to a Vote of Security Holders - ------------------------------------------------------------ None Item 6 - Exhibits and Reports on Form 8-K - ------------------------------------------ a) Exhibits 4.14.1 Restructuring Agreement dated as of July 15, 2002 among Amcast Industrial Corporation, the Guarantors, Line of Credit Lenders, the Existing Credit Agreement Agent (KeyBank National Association), the Existing Credit Agreement Banks, the Noteholders, and the Collateral Agent (KeyBank National Association in its capacity as Collateral Agent under the Restructuring Lender Collateral Documents). 4.15.1 LIFO Restructuring Agreement dated July 15, 2002 among Amcast Industrial Corporation, the banking institutions (the "LIFO banks"), and KeyBank National Association as Agent for the LIFO banks. 4.17.1 Second Amendment dated as of June 1, 2001 to the $50,000,000 Note Agreements dated November 1, 1995 among Amcast Industrial Corporation, Principal Life Insurance Company and The Northwestern Mutual Life Insurance Company. 4.17.2 Third Amendment dated as of August 6, 2001 to the $50,000,000 Note Agreements dated November 1, 1995 among Amcast Industrial Corporation, Principal Life Insurance Company and The Northwestern Mutual Life Insurance Company. 10.4 Form of Indemnification Agreement for Directors and Officers of Amcast Industrial Corporation. 10.12.1 Amendment to Consulting Agreement between Amcast Industrial Corporation and Leo W. Ladehoff, effective April 8, 2002. 10.13 Non-Qualified Stock Option Agreement entered into as of February 16, 2001 by and between Amcast Industrial Corporation and Byron Pond granting inducement options. 10.14 Amended Agreement made as of August 17, 2001 by and between Amcast Industrial Corporation and Byron O. Pond amending the Non-Qualified Stock Option Agreement entered into as of February 16, 2001. 10.15 Amended Director Stock Option Agreement granting inducement options to Byron O. Pond pursuant to the Non-Qualified Stock Option Agreement entered into as of February 16, 2001. 22 AMCAST INDUSTRIAL CORPORATION Item 6(a) Exhibits (continued) 10.16 Executive Employment Agreement between Amcast Industrial Corporation and Joseph R. Grewe, effective April 8, 2002. 10.17 Change of Control Agreement dated April 1, 2002 between Amcast Industrial Corporation and Joseph R. Grewe. 10.18 Non-Qualified Stock Option Agreement and Grant of Non-Qualified Stock Option entered into as of April 1, 2002 and effective April 8, 2002, by and between Amcast Industrial Corporation and Joseph R. Grewe granting inducement options. 10.19 Stock Option Agreement granting inducement options to Francis J. Drew dated April 6, 2001. 10.20 Stock Option Agreement granting inducement options to Samuel T. Rees dated August 22, 2001. b) Reports on Form 8-K A Current Report on Form 8-K with an event date of June 6, 2002 was filed by the Company on June 11, 2002 to report the amendment and extension of its LIFO credit agreement with its bank lending group. The new working capital facility allowed for the availability of $20 million of additional loans until September 14, 2002. 23 S I G N A T U R E S Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. AMCAST INDUSTRIAL CORPORATION ----------------------------- (Registrant Company) Date: July 17, 2002 By: /s/ Byron O. Pond -------------------------------- Byron O. Pond Chairman and Chief Executive Officer (Principal Executive Officer) Date: July 17, 2002 By: /s/ Francis J. Drew -------------------------------- Francis J. Drew Vice President, Finance and Chief Financial Officer (Principal Financial Officer) Date: July 17, 2002 By: /s/ Mark D. Mishler -------------------------------- Mark D. Mishler Corporate Controller (Principal Accounting Officer) 24