UNITED STATES SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 FORM 10-K (Mark One) [X] ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the fiscal year ended August 1, 2004 OR [ ]TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the transition period from ...............to ............... Commission File No. 0-5411 Herley Industries, Inc. ---------------------------------------------------- (Exact name of registrant as specified in its charter) Delaware 23-2413500 -------------------------------- ------------------ State or other jurisdiction I.R.S. Employer of incorporation or organization Identification No. 101 North Pointe Blvd., Lancaster, Pennsylvania 17601 ----------------------------------------------- -------- Address of Principal Executive Offices Zip Code Registrant's telephone number, including area code: (717) 735-8117 -------------- Securities registered pursuant to Section 12(b) of the Act: None ---- Securities registered pursuant to Section 12(g) of the Act: Common Stock, $ .10 par value ----------------------------- Title of Class Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes [X] No [ ] Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant's knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.[X] Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Act). Yes [X] No [ ] The aggregate market value of the Registrant's voting Common Stock held by non-affiliates of the Registrant, based on the closing sale price of the Common Stock of $21.80 as reported on the Nasdaq National Market as of February 1, 2004, the last business day of the Registrant's most recently completed second fiscal quarter, was approximately $278,597,000. The number of shares outstanding of Registrant's Common Stock, $ .10 par value on October 4, 2004 was 14,282,857. Documents incorporated by reference: - ----------------------------------- Portions of the Registrant's definitive proxy statement for use in connection with its Annual Meeting of Stockholders to be held in January 2005, to be filed pursuant to Regulation 14A of the Securities Exchange Act of 1934, are incorporated by reference into Part III of this Annual Report Form 10-K. HERLEY INDUSTRIES, INC. TABLE OF CONTENTS Page ---- PART I Item 1. Business. 1 Item 2. Properties. 11 Item 3. Legal Proceedings. 12 Item 4. Submission of Matters to a Vote of Security Holders. 13 PART II Item 5. Market for Registrant's Common Equity, Related Stockholder Matters, and Issuer Purchases of Equity Securities. 14 Item 6. Selected Financial Data. 15 Item 7. Management's Discussion and Analysis of Financial Condition and Results of Operations. 16 Item 7A. Quantitative and Qualitative Disclosures About Market Risk. 25 Item 8. Financial Statements and Supplementary Data. 26 Item 9. Changes in and Disagreements with Accountants on Accounting and Financial Disclosure. 26 Item 9A. Controls and Procedures. 26 Item 9B. Other Information 26 PART III Item 10. Directors and Executive Officers of the Registrant. 27 Item 11. Executive Compensation. 27 Item 12. Security Ownership of Certain Beneficial Owners and Management. 27 Item 13. Certain Relationships and Related Transactions. 27 Item 14. Principal Accounting Fees and Services 27 PART IV Item 15. Exhibits and Financial Statement Schedules. 27 SIGNATURES 29 INDEX TO CONSOLIDATED FINANCIAL STATEMENTS F-1 PART I Item 1. Business FORWARD-LOOKING STATEMENTS All statements other than statements of historical fact included in this Annual Report, including without limitation statements under, "Management's Discussion and Analysis of Financial Condition and Results of Operations" and "Business," regarding our financial position, business strategy and our plans and objectives of management for future operations, are forward-looking statements. Forward-looking statements involve various important assumptions, risks, uncertainties and other factors which could cause our actual results to differ materially from those expressed in such forward-looking statements. Forward-looking statements in this Annual Report can be identified by words such as "anticipate," "believe," "estimate," "expect," "plan," "intend," "may," "should" or the negative of these terms or similar expressions. Although we believe that the expectations reflected in the forward-looking statements are reasonable, we cannot guarantee future results, performance or achievement. Actual results could differ materially from those contemplated by the forward-looking statements as a result of certain factors including but not limited to, competitive factors and pricing pressures, changes in legal and regulatory requirements, technological change or difficulties, product development risks, commercialization and trade difficulties, and general economic conditions as well as the factors set forth in our public filings with the Securities and Exchange Commission. You are cautioned not to place undue reliance on the forward-looking statements, which speak only as of the date of this Annual Report or the date of any document incorporated by reference, in this Annual Report. We are under no obligation, and expressly disclaim any obligation, to update or alter any forward-looking statements, whether as a result of new information, future events or otherwise. For these statements, we claim the protection of the safe harbor for forward-looking statements contained in Section 21E of the Securities Exchange Act of 1934. GENERAL The Company's corporate offices are located at 101 North Pointe Boulevard, Lancaster, Pennsylvania 17601. The telephone number of the Company at that location is (717) 735-8117. The Company's web site is located at www.herley.com. The Company makes its periodic and current reports available, free of charge, on its web site as soon as reasonably practicable after such material is electronically filed with, or furnished to, the Securities and Exchange Commission. The Company's Common Stock is listed on the NASDAQ national market under the symbol "HRLY." BACKGROUND Herley is a leading supplier of microwave products and systems to defense and aerospace entities worldwide. Our primary customers include large defense prime contractors (including Raytheon, Northrop Grumman, Lockheed Martin and Boeing), the U.S. Government (including the Department of Defense, NASA and other U.S. Government agencies) and international customers (including the Egyptian, German, Japanese and South Korean militaries and suppliers to international militaries). We are a leading provider of microwave technologies for use in command and control systems, flight instrumentation, weapons sensors and electronic warfare systems. We have served the defense industry since 1965 by designing and manufacturing microwave devices for use in high technology defense electronics applications. Our products and systems are currently deployed on a wide range of high profile military platforms, including the F-16 Falcon, the F/A-18E/F Super Hornet, the RC-135 Rivet Joint, the E-2C Hawkeye, the AEGIS class surface combatants, the EA-6B Prowler, the AMRAAM air to air missile, and unmanned aerial vehicles, or UAVs, as well as high priority national security programs such as National Missile Defense and the Trident II D-5. 1 ACQUISITIONS We have grown internally and through strategic acquisitions and have evolved from a component manufacturer to a systems and service provider. We have successfully integrated these acquisitions by targeting microwave technology companies and focusing their strengths into our existing operations. - - In September 1992, we acquired Micro-Dynamics, Inc. of Woburn, Massachusetts, a microwave subsystem designer and manufacturer. - - In June 1993, we acquired Vega Precision Laboratories, Inc. of Vienna, Virginia, a manufacturer of flight instrumentation products. - - In July 1995, we acquired Stewart Warner Electronics Corp. of Chicago, Illinois, a manufacturer of high frequency radio and IFF interrogator systems. - - In August 1997, we acquired Metraplex Corporation of Frederick, Maryland, a manufacturer of airborne PCM and FM telemetry and data acquisition systems. - - In January 1999, we acquired General Microwave Corporation of Farmingdale, New York, a manufacturer of microwave components and electronic systems. - - In January 2000, we acquired Robinson Laboratories, Inc. of Nashua, New Hampshire, a designer, developer and manufacturer of microwave components and assemblies primarily for defense applications. - - In September 2000, we acquired American Microwave Technology, Inc. of Anaheim, California, a manufacturer of high power, solid state amplifiers for the scientific and medical markets, which enabled us to enter these markets. - - In September 2002, we acquired EW Simulation Technology, Limited ("EWST"), a company located in Aldershot, in the United Kingdom. EWST designs, develops and produces electronic warfare simulator systems for prime defense contractors and countries worldwide. - - In March 2004, we acquired Communication Techniques, Inc. ("CTI"), of Whippany, New Jersey. CTI designs, develops and produces state-of-the-art signal generation components and integrated assemblies for digital radio, SONET, SatCom, test and instrumentation, datacom, and wired and wireless applications to 45 Gigahertz ("GHz") and 45 Gigabits Per Second ("Gb/s"). - - In September 2004, we acquired Reliable System Services Corporation ("RSS"), of Melbourne, Florida, a manufacturer of satellite based command and control systems for defense customers. The RSS Iridium based command and control system provides secure (encryption, anti-spoof) global service coverage, allowing multiple target operations, and is complementary with the Company's MAGIC2 command and control systems. BUSINESS STRATEGY Our goal is to continue to leverage our proprietary technology, microwave expertise and manufacturing capabilities to further expand our penetration in our market. Our strategies to achieve our objectives include: - - INCREASE LEVELS OF COMPONENT INTEGRATION AND VALUE ADDED CONTENT. Due to growth of engineering expertise, new product development, and acquisitions, we have increased our capability to provide more component integration. Management believes component integration adds value and will enable us to increase content in defense platforms and systems, thereby increasing our revenue and profitability. 2 - - MAINTAIN LEADERSHIP IN MICROWAVE TECHNOLOGY. We intend to pursue further technological advances through continued investment in internally-funded and customer-funded research and product development. - - STRENGTHEN AND EXPAND CUSTOMER RELATIONSHIPS. We have developed mutually beneficial relationships with various agencies of the U.S. Government and defense and commercial companies. We expect to continue to build and strengthen these relationships with industry leaders by anticipating and recognizing their needs and providing them with on-time and cost-effective solutions. - - CAPITALIZE ON OUTSOURCING DYNAMICS IN THE AEROSPACE AND DEFENSE INDUSTRY. Microwave technology has traditionally been an in-house resource of the prime contractors. However, the prime contractors are beginning to outsource the design and manufacture of this specialized engineering work to system sub-contractors. We are well positioned to generate more business as prime contractors continue to focus primarily on integration of defense electronics. - - PURSUE STRATEGIC ACQUISITIONS. We intend to continue to augment our existing technological base by acquiring specialized companies that complement or expand our product offerings and market strategies. We believe that expansion of our core competencies through the acquisition of such specialized technology companies, when combined with our current technological and manufacturing skills, will provide us with improved levels of horizontal and vertical integration, leading to the creation of subsystems and complete system products. - - ENHANCE MANUFACTURING CAPABILITIES. We intend to continue to implement process manufacturing automation, and believe that our ability to develop a high level of automated production and test capability will help to further improve our cost effectiveness and time to market. - - PURSUE SELECTIVE COMMERCIAL OPPORTUNITIES. We seek to identify and pursue selected commercial applications for our products and technologies where we can add value based on our microwave expertise. COMPETITIVE STRENGTHS Our competitive strengths include: - - TECHNICAL EXPERTISE. We have developed a leading position in the field of microwave technology through our 38 year focus on research and development and our state-of-the-art design and production capabilities. In fiscal 2002 we completed the expansion of our facilities in Lancaster, Pennsylvania, including state-of-the-art manufacturing capacity, where we now have a full range of capabilities including long and short run production, hardware assembly and full-service engineering. In addition, we have highly capable manufacturing facilities located in Woburn, Massachusetts; Farmingdale, New York; Whippany, New Jersey; Melbourne, Florida; Aldershot, England; and Jerusalem, Israel. We continue to develop and reward our engineers in order to maintain our expertise in-house. - - HIGH PROPORTION OF LONG-TERM SOLE-PROVIDER PRODUCTION PROGRAMS. We generate a significant proportion of our revenue from continuing, long-term programs, both in the production and upgrade phases, and continue to target high growth, high priority defense programs. Typically, on such long-term defense programs we are the sole provider of microwave equipment. - - DIVERSE PRODUCT AND CUSTOMER BASE. We have a diverse product and customer base, with only the U.S. Government at approximately 17%, and Raytheon at approximately 10%, representing 10% or more of our fiscal 2004 revenues. We are a first-tier supplier to all of the prime defense contractors, as well as a direct supplier to all of the service branches of the U.S. military, including products found on over 120 individual platforms. Foreign customers accounted for approximately 32% of our revenues in fiscal 2004. 3 - - LONG-STANDING INDUSTRY RELATIONSHIPS. We have established long-standing relationships with the U.S. Government and other key organizations in the aerospace and defense industry after 38 years in the defense electronic industry. Over this period, we have become recognized for our ability to develop new technologies and meet stringent program requirements. - - SUCCESSFUL ACQUISITION TRACK RECORD. We have demonstrated that we can successfully integrate acquired companies. We are experienced at evaluating prospective operations in order to increase efficiencies and capitalize on market and technological synergies. - - EMPHASIS ON RESEARCH AND DEVELOPMENT. In fiscal year 2004, we spent approximately $11.1 million on new product development, of which our customers funded approximately $5.7 million. Our emphasis on new product development enables us to maintain our technological leadership in current products and to develop new capabilities. This spending helps solidify and strengthen our position on different programs and may serve as a barrier to entry for competitors. - - EXPERIENCED MANAGEMENT TEAM. Our senior management team averages over 23 years of experience in the defense electronics industry. PRODUCTS AND SERVICES We are a leading supplier of microwave products and systems to defense and aerospace entities worldwide. We design and manufacture microwave components and subassemblies which are embedded in a variety of radars, flight instrumentation, weapons sensors, electronic warfare systems and guidance systems. Our microwave devices are used on our subassemblies and integrated systems (e.g. command and control systems, telemetry systems, transponders, flight termination receivers and identification friend or foe, or IFF, interrogators), in addition to being sold on a component basis. The following are descriptions of our major systems and products: Telemetry Systems. Telemetry systems provide wireless data transmission between two or more sites for recording and analysis. Missile, UAV, or target testing on domestic and international test ranges requires flight safety and performance data transmission to maximize flight safety during the test operation. Surveillance and intelligence gathering UAVs also require a data transmission downlink and a command and control systems uplink to accomplish their mission. We have developed a telemetry system capability that can be configured to meet individual customers' needs. Various components of the system include data encoders, transmitters and flight termination receivers. Each has a distinctive role and each is key to the success of the mission. We are a leading manufacturer of Pulse Code Modulation, or PCM, and Frequency Modulation, or FM, telemetry and data acquisition systems for severe environment applications, and our products are used worldwide for testing space launch vehicle instrumentation, aircraft flight testing, and amphibian, industrial and automotive vehicle testing. The product portfolio ranges in size and complexity from miniature encoders to completely programmable data acquisition systems. We offer a complete airborne data link system. With our digital capability in data encoding and acquisition elements combined with our radio frequency capability in providing telemetry transmitters and flight termination receivers, we offer a full line of narrow and wide-band airborne telemetry systems to meet a wide variety of industrial needs, both domestically and internationally. Command and Control Systems. Our command and control ("C2") systems principally are used to fly remotely a large variety of unmanned aerial vehicles, or UAVs, typically aircraft used as target drones or Remotely Piloted Vehicles, or RPVs. Our C2 systems also control surface targets. Operations have been conducted by users on the open ocean, remote land masses, and instrumented test and training ranges. Our C2 systems are currently in service throughout the world. C2 systems permit a ground operator to fly a target or a UAV through a pre- planned mission. The mission may be for reconnaissance, where the vehicle is equipped with high definition 4 TV sensors and the necessary data links to send information back to its C2 systems ground station. The UAV may also be used as a decoy, since the operator can direct the flight operations that will make the small drone appear to be a larger combat aircraft. Our MAGIC2 system affords over-the-horizon C2 using GPS guidance and control of multiple targets from a single ground station. The ability to control multiple targets at increased distances represents a significant product improvement. The MAGIC2 is a highly flexible, multiple processor design with high resolution graphics, which can be field-configured within minutes to fly or control any selected vehicle for which it is equipped. The MAGIC2 is used in support of missile, aircraft and other weapons systems development and testing. The system meets a growing requirement to test against multiple threats with the automated defense capabilities of ships like the AEGIS cruiser and the E-2C aircraft. In September 2004, we closed on the purchase of Reliable System Services Corporation ("RSS"). In addition to complementing and adding to our capabilities in Telemetry, Electronic Warfare ("EW") Simulation Equipment, EW Jamming Equipment and Range Safety Commanding applications, RSS will significantly enhance our C2 capabilities for UAV platforms, in that RSS provides a C2 system for UAVs that operates through the Iridium satellite system. The RSS Iridium based C2 system provides secure (encryption, anti-spoof) global service coverage, allowing multiple target operations. The addition of this RSS Iridium based alternate for UAV C2 systems will enable us to provide a broader array of systems configuration solutions to our defense industry customers. Transponders. We manufacture a variety of expendable transponders, including range safety, IFF, command and control, and range scoring systems. Transponders are small, expendable, electronic systems consisting of a transmitter, sensitive receiver and internal signal processing equipment comprised of active and passive components, including microwave subassemblies such as amplifiers, oscillators and circulators. The transponder receives signals from radars, changes and amplifies the frequency of the signals, and transmits back a reply on a different frequency and signal level. This reply is a strong, noise-free signal upon which the tracking radar can "lock," and one which is far superior to skin reflection tracking, particularly under adverse weather conditions after the launch. In range safety applications, transponders enable accurate tracking of space launch and unmanned aerial vehicles, missiles, and target drones so that position and direction are known throughout its flight. In the case of several defense and commercial space launch vehicles (i.e., Delta, Atlas, Titan and Pegasus), our transponder is tracked by the ground launch team all the way to space orbit, and in certain instances through several orbits, as a reference location point in space to assure that the launch payload has been properly placed in orbit. IFF transponders, which are used in conjunction with the Federal Aviation Authority Air Traffic Control System, enable ground controllers to identify the unmanned targets, drones and cruise missiles on which these units fly and to vector other manned aircraft safely away from the flight path of the unmanned aerial vehicle. Command and control transponders provide the link through the telemetry system for relaying ground signals to direct the vehicle's flight. The uplink from the ground control station, a series of coded pulse groups, carries the signals that command the flight control guidance system of the vehicle. The downlink to the ground provides both tracking signals for range safety, as well as acknowledgment and status of the uplink commands and their implementation in the vehicle. The transponder is therefore the means to fly the vehicle. Scoring systems are mounted on both airborne and sea targets. Scoring systems enable test and evaluation engineers to determine the "miss-distance" between a projectile and the target at which it has been launched. Flight Termination Receiver. A flight termination receiver, or FTR, is installed in a test missile, UAV, target or space launch vehicle as a safety device. The FTR has a built-in decoder that enables it to receive a complex series of audio tones which, when appropriate, will set off an explosive charge that will destroy the vehicle. A Range Safety Officer, or RSO, using the range safety transponder will track the vehicle in flight to determine if it is performing as required. If the RSO detects a malfunction in the test or launch vehicle that causes it to veer 5 from a planned trajectory in a manner that may endanger personnel or facilities, the RSO will transmit a coded signal to the onboard FTR to explode the vehicle. HF Communications and IFF Interrogators. We design and manufacture high frequency radio and IFF interrogators. This high frequency communications equipment is used by the U.S. Navy and foreign navies that conduct joint military exercises with the U.S. Navy. The IFF interrogators are used as part of shipboard equipment and are also placed on coastlines, where they are employed as silent sentries. We have been a significant supplier to the Republic of Korea for over twenty years and have a large, established installed base of equipment. We have been, and continue to be, a supplier to the Republic of Korea KDX destroyer program. High Power Amplifier. We design and manufacture high power amplifier systems with frequencies ranging from 1.5 Megahertz (" MHz") to 12 GHz with power levels from multi-kilowatts up to 15W, depending on the frequency. Our high power amplifier applications include but are not limited to defense communication, electronic warfare, radar and avionics. We have an exclusive sales and marketing agreement through MRCM GmbH, Germany for high power amplifiers used in monitoring, reconnaissance and countermeasures. Microwave Integrated Circuits. We design and manufacture complex microwave integrated circuits, or MICs, which consist of sophisticated assemblies that perform many functions, primarily involving switching of microwave signals. Our MICs are employed in many defense electronics systems and missile programs. High/Low Power Integrated Assembly. Our high power microwave devices are used in radar system transmitters and in long-range missiles. High power devices frequently use small amounts of nuclear material to enhance breakdown of high energy pulses, and we are one of very few companies with an active nuclear license that permits the handling of these trace amounts of nuclear materials. There are relatively few companies with the expertise or facilities to design, manufacture and test high power devices. We also produce lower power, broad band microwave integrated assemblies for the defense electronics industry. These complex assemblies combine microwave functions such as amplification, attenuation, switching of multiple signals, and phase and amplitude control. Their applications include Rear Warning Receivers, or RWRs, Electronics Countermeasure, or ECM, systems and highly sensitive receiver systems. Solid State Receiver Protector. We have become a preeminent supplier of solid-state receiver protector devices that are able to withstand high energy pulses without the use of nuclear materials. These high power devices protect a radar receiver from transient bursts of microwave energy and are employed in almost every military and commercial radar system. For our engineering efforts in designing solid-state receiver protectors for the F- 16, we received cash awards from the United States Air Force as part of the government's value engineering program. Digitally Tuned Oscillators (DTO's). We produce microwave sources, which generate signals that are used in microwave oscillators. Our microwave sources are sold to the U.S. defense industry and to various foreign governments. We specialize in digitally tuned oscillators, or DTOs, a critical component in many ECM systems. Simulation Equipment. EW Simulation Technology Limited ("EWST"), a U.K. company and wholly owned subsidiary, designs and manufactures radar threat and electronic countermeasures simulation equipment for electronic warfare training and test and evaluation applications. Radar threat and countermeasures simulator products include but are not limited to the following: CHAMELEON is a real time electronic countermeasures ("ECM") jamming simulator. It uses a variety of ECM techniques and radar target modeling for training and testing of both radar and EW operators and systems. The system offers a fully programmable ECM capability using Digital RF Memories ("DRFM") technology; and offers fully coherent jamming in both range and velocity through the use of 8-bit DRFM technology together with GUI software. The CHAMELEON is suited for ground-based and airborne ECM test and training systems. The RSS8000 Series Radar Threat Simulator generates real-time user programmable radar threats and provides output configurations in digital (On-board trainer-OBT) and RF (RSS series) formats. The system can be used 6 for EW system test and evaluation as well as for EW operator training in laboratory and more rugged environments. The RSS8000 equipment covers the 100MHz to 40 GHz range and can be configured to suit any application from a portable single RF source unit to a multiple RF source and multiple port DF system. The DF systems are available in amplitude, DTOA and/or phase formats with the ports being capable of angular rotation. Mobile EW and Radar Test Systems ("MERTS") is a mobile EW and radar test system providing complete jamming and radar threat test facility for field use. It provides a turnkey test and evaluation equipment for field applications and includes both the CHAMELEON and RSS8000 systems integrated into one operational unit. The MERTS equipment is housed within an air-conditioned ISO container mounted on a four-wheel drive truck that allows on-site test and evaluation of radar and EW systems as well as operator training. Scientific Products. Our scientific products are used extensively in Nuclear Magnetic Resonance (NMR) systems. These amplifiers, which have dual mode capability and can be operated in either a pulsed or continuous wave, cover the frequency ranges of 6 MHz to 950 MHz, with power levels as high as 2.0KW peak power at 10% duty cycle. Scientific customers include Original Equipment Manufacturers ("OEM"), system manufacturers and research centers. Medical Products. Our medical products vary in complexity from single modules, to rack mounted amplifiers, to complete systems. The rack-mounted amplifiers and complete systems typically include detection/protection circuitry, built-in power supplies, front panel metering and digital and/or analog interface controls. Both forced air and/or water cooling are used, depending on the customer's requirements. Our medical products are used in Magnetic Resonance Imaging, or MRI, systems. All amplifiers have dual mode capability and can be operated in either a pulsed or continuous wave mode, and cover the frequency ranges of 10 MHz to 200 MHz with power levels as high as 12.0KW peak power at 10% duty cycle. Medical customers include both OEM, as well as universities and research centers. All products feature highly reliable technical solutions designed for improved production and reliability. Producibility is enhanced through the use of surface mount components and circuit designs which eliminate the need for excessive alignment during the production cycle. High reliability is achieved through the implementation of conservative thermal and RF circuit design and sophisticated self-protection schemes. Reliability is further enhanced during the design phase by employing detailed environmental testing. CUSTOMERS During the fiscal year ended August 1, 2004, approximately 17% of our net sales were attributable to contracts with offices and agencies of the U.S. Government, and Raytheon accounted for approximately 10% of net sales. No other customers accounted for shipments of 10% or more of net sales. We provide defense electronics equipment to major defense prime contractors for integration into larger platforms and systems. Some of our customers for defense electronics equipment include: Boeing BAE Systems Harris Lockheed Martin Northrop Grumman Raytheon During fiscal 2004, sales to foreign customers accounted for approximately 32% of our net sales. Domestic sales to foreign customers accounted for 15% of net sales. Sales from England were 7%, and Israel 10% of net sales to foreign customers. The governments of Egypt, Japan, South Korea, Taiwan and the United Kingdom are all significant customers of ours. All of our domestic contracts with foreign customers are payable in U.S. dollars. Contracts with customers originating in Israel and England are either in U.S. dollars or the local functional currency. International sales are subject to numerous risks, including political and economic instability in foreign markets, currency and economic difficulties in the Pacific Rim, restrictive trade policies of foreign governments, inconsistent product regulation by foreign agencies or governments, imposition of product tariffs and burdens and costs of complying with a wide variety of international and U.S. export laws and regulatory requirements. Our international sales also are subject to us obtaining export licenses for certain products and 7 systems. SALES AND MARKETING We market our products worldwide to the United States Government, prime contractors and various countries in defense markets, and to OEM, research institutions and universities in commercial markets. Sales are primarily through a sales force generally organized by geographic territory and markets. In addition, we have contracts with manufacturers' representatives in the United States and international representatives who are located in Western Europe, the Middle East and Asia. As part of our marketing efforts, we advertise in major trade publications and attend major industrial shows in the commercial, medical, satellite communications and defense markets. After we have identified key potential customers, we make sales calls with our own sales, management and engineering personnel. In order to promote widespread acceptance of our products and provide customers with support, our sales and engineering teams work closely with our customers to develop tailored solutions to their requirements. We believe that our customer engineering support provides us with a key competitive advantage. We also produce microwave components that are sold through our catalog, which for almost forty years has been an industry leader, and sell attenuating devices and IQ modulation and phase shifters through the microwave engineer's handbook. MANUFACTURING We manufacture our products from standard components, as well as from items that are manufactured by vendors to our specifications. A majority of our defense electronics and commercial assemblies and subsystems contain proprietary technology which is designed and tested by our engineers and technicians and is manufactured at our own facilities. We continue to invest in improving our proprietary manufacturing processes and the automation of the manufacturing processes. Automation is critical in meeting our customers' demands for price competitiveness, world class quality and on-time delivery. We are also investing to enhance our responsiveness to the production demands of our customers. We purchase electronic components and other raw materials used in our products from a large number of suppliers and all such materials are readily available from alternate sources. We maintain minimal levels of finished products inventory to meet the needs of our medical products customers. We generally purchase raw materials for specific contracts, and we purchase common components for stock based on our firm fixed backlog. There are no significant environmental control procedures required concerning the discharge of materials into the environment that require us to invest in any significant capital equipment or that would have a material effect on our earnings or our competitive position. Quality assurance checks are performed on manufacturing processes, purchased items, work-in-process and finished products. Due to the complexity of our products, final tests are performed on some products by highly skilled engineers and technicians. Our primary manufacturing facilities have earned the ISO 9001 Registration. The ISO 9000 series standards are internationally recognized quality management system requirements. ISO 9001, the most comprehensive Standard in the ISO 9000 Series, covers design, manufacturing, installation, and servicing systems. 8 Assembly, test, package and shipment of products are done at our manufacturing facilities located in the following cities: Lancaster, Pennsylvania Farmingdale, New York Woburn, Massachusetts Whippany, New Jersey (acquired in March 2004) Melbourne, Florida (acquired in September 2004) Jerusalem, Israel Aldershot, England BACKLOG Our total backlog of orders was approximately $100 million on August 1, 2004 as compared to approximately $90 million on August 3, 2003. Of our total backlog at August 1, 2004, $71 million (71%) is attributable to domestic orders and $29 million (29%) is attributable to foreign orders. Management anticipates that approximately 88% of this backlog will be shipped during the fiscal year ending July 31, 2005. All of the orders included in backlog are covered by signed contracts or purchase orders. Backlog is not directly indicative of future sales. Accordingly, we do not believe that our backlog as of any particular date is representative of actual sales for any succeeding period. Substantially all of our contracts are fixed price contracts, some of which require delivery over time periods in excess of one year. With this type of contract, we agree to deliver products at a fixed price except for costs incurred because of change orders issued by the customer. In accordance with Department of Defense procedures, all contracts involving government programs may be terminated by the government, in whole or in part, at the government's discretion for cause or convenience. In the event of a termination for convenience, prime contractors on such contracts are required to terminate their subcontracts on the program, and the government or the prime contractor is obligated to pay the costs incurred by us under the contract to the date of termination plus a fee based on the work completed. PRODUCT DEVELOPMENT We believe that our growth depends, in part, on our ability to renew and expand our technology, products, and design and manufacturing processes with an emphasis on cost effectiveness. We focus our primary efforts on engineering design and product development activities rather than pure research. Our policy is to assign the required engineering and support people, on an ad hoc basis, to new product development as needs require and budgets permit. The cost of these development activities, including employees' time and prototype development, was approximately $11.1 million in fiscal 2004, $6.3 million in fiscal 2003 and $5.6 million in fiscal 2002. The portion of these costs not reimbursed by customers was approximately $5.4 million in fiscal 2004, $3.1 million in fiscal 2003 and $2.3 million in 2002. These increases in development spending were undertaken to continue to provide future business opportunities for the Company. Future product development costs will depend on the availability of appropriate development opportunities within the markets served by the Company. COMPETITION The microwave component and subsystems industry is highly competitive and we compete against many companies, both foreign and domestic. Many of these companies are larger, have greater financial resources and are better known. As a supplier, we also experience significant competition from the in-house capabilities of our customers. Competition is generally based upon technology, design, past performance and price. Our ability to compete depends, in part, on our ability to offer better design and performance than our competitors and our readiness 9 in facilities, equipment and personnel to complete the programs. Many of the programs in which we participate are long standing programs in which we are the sole provider of our product. GOVERNMENT REGULATION Because of our participation in the defense industry, we are subject to audits by various government agencies for our compliance with government regulations. We are also subject to a variety of local, state and federal government regulations relating to, among other things, the storage, discharge, handling, omission, generation, manufacture and disposal of toxic or other hazardous substances used to manufacture our products. We believe that we operate our business in material compliance with applicable laws and regulations. However, any failure to comply with existing or future laws or regulations could have a material adverse impact on our business, financial condition and results of operations. INTELLECTUAL PROPERTY We rely primarily on a combination of trade secrets and employee and third-party non-disclosure agreements to protect our intellectual property, as well as limiting access to the distribution of proprietary information. We cannot assure you that the steps taken to protect our intellectual property rights will be adequate to prevent misappropriation of our technology or to preclude competitors from independently developing such technology. Furthermore, we cannot assure you that, in the future, third parties will not assert infringement claims against us with respect to our products. Asserting our rights or defending against third party claims could involve substantial costs and diversion of resources, thus materially and adversely affecting our business, financial condition and results of operations. In the event a third party were successful in a claim that one of our products infringed its proprietary rights, we may have to pay substantial royalties or damages, remove that product from the marketplace or expend substantial amounts in order to modify the product so that it no longer infringes on such proprietary rights, any of which could have a material adverse effect on our business, financial condition and results of operations. EMPLOYEES As of August 1, 2004 we had 832 employees. We believe that our employee relations are satisfactory. None of our approximately 690 U.S. based employees are represented by a labor union. Employment by functional area as of August 1, 2004 is as follows: Executive 10 Administration 41 Manufacturing 578 Engineering 160 Sales and Marketing 43 ---- Total 832 === We believe that our future success will depend, in part, on our continued ability to recruit and retain highly skilled technical, managerial and marketing personnel, including microwave engineers. To assist in recruiting and retaining such personnel, we have established competitive benefits programs, including a 401(k) employee savings plan for our U.S. employees, and stock option plans. 10 OFFICERS OF THE REGISTRANT Name Age Served as Officer Since Position(s) and Offices - ---- --- ----------------------- ----------------------- Lee N. Blatt 76 1965 Chairman of the Board Myron Levy 63 1988 Vice Chairman, Chief Executive Officer, and Director John M. Kelley 51 1998 President William Wilson 56 2002 Vice President and Chief Operating Officer Thomas V. Gilboy 50 2004 Vice President and Chief Financial Officer Rozalie Schachter 58 2000 Vice President - Business Development Anello C. Garefino 57 1993 Vice President - Finance John A. Carroll 53 2003 Vice President - Human Resources Richard Poirier 39 2003 Vice President Item 2. Properties Our facilities are as follows: Owned or Location Purpose of Property Area Leased - -------- ------------------- ------- ------ Lancaster, PA Corporate headquarters 3,300 sq. ft. Leased Lancaster, PA Production, engineering and administration 86,200 sq. ft. Owned Woburn, MA Production, engineering and administration 60,000 sq. ft. Owned Farmingdale, NY (1) Production, engineering and administration 46,000 sq. ft. Leased 14,000 sq. ft. Leased Whippany, NJ (2) Production, engineering and administration 23,000 sq. ft. Leased Melbourne, FL (3) Production, engineering and administration 12,000 sq. ft. Leased Jerusalem, Israel Production, engineering and administration 20,000 sq. ft. Owned Aldershot, England (4) Production, engineering and administration 6,300 sq. ft. Leased Chicago, IL Engineering and administration 3,000 sq. ft. Leased Lancaster, PA Land held for expansion 20.4 Acres Owned - -------------- <FN> (1) On September 23, 1999 we closed on the sale of its prior owned facility in Amityville, NY and relocated the plant to this leased facility in Farmingdale, NY. The Company entered into two 10 year lease agreements with a partnership owned by the children of Messrs Blatt and Levy. The leases provide for initial minimum annual rent of approximately $312,000 and $92,000, respectively, in each case subject to escalation of approximately 4% annually throughout the 10 year term. (2) We entered into an agreement as of March 29, 2004 to acquire certain assets and the business of Communication Techniques, Inc. as discussed in Note B of the financial statements. (3) As of September 1, 2004, we entered into an agreement to acquire certain assets and the business of Reliable System Services Corporation as discussed in Note S of the financial statements. (4) As of September 1, 2002, we entered into an agreement to acquire all of the issued and outstanding common stock of EW Simulation Technology, Limited as discussed in Note B of the financial statements. </FN> We believe that these facilities are adequate for our current and presently anticipated future needs. 11 Item 3. Legal Proceedings On August 14, 2001, Robinson Laboratories, Inc. ("RLI") and Ben Robinson ("Robinson") filed an Amended Complaint against Herley Industries, Inc. ("Herley"). Although the Amended Complaint sets forth fifteen counts, the core allegations are (i) that Herley failed to issue 97,841 shares of common stock in connection with certain earn out requirements contained in an Asset Purchase Agreement dated February 1, 2000; (ii) that Herley breached an Employment Agreement with Robinson by terminating his employment on August 5, 2001; and (iii) that Herley breached a Stock Option Agreement dated January 31, 2000, with Robinson. RLI and Robinson asserted (i) violations of state and federal securities laws; (ii) fraud claims; (iii) breach of contract claims; and (iv) other equitable claims arising from the above core factual allegations. On September 17, 2001, Herley filed an Answer, Affirmative Defenses and Counterclaims in this matter. In the Answer and Affirmative Defenses, Herley denied the material allegations of the Amended Complaint. Herley also filed Counterclaims against both RLI and Robinson. In these counterclaims, Herley's core allegations concern Robinson's misconduct (i) in connection with the manner he attempted to satisfy RLI's earn out requirements; (ii) misrepresentations made in connection with the Asset Purchase Agreement; (iii) wrongdoing as a Herley employee leading to his termination and (iv) post-Herley employment wrongdoing in connection with a new company known as RH Laboratories. In addition to seeking a Declaratory Judgment pursuant to 28 U.S.C. ss. 2201 et. seq., Herley also asserted claims for, among other things, fraud, breach of contract, breach of fiduciary duty, unfair competition and tortious interference with actual and prospective contractual relationships. On August 5, 2002, a jury trial commenced. A jury verdict was rendered on August 21, 2002 in which the jury determined, among other things, that (i) Herley was not required to pay any additional stock; (ii) Herley breached the Employment Agreement with Robinson and awarded Robinson $1.5 million in damages; (iii) Herley breached the Lease Agreement with Robinson and awarded Robinson approximately $552,000 in compensatory damages; (iv) Robinson breached fiduciary duties to Herley and awarded Herley $400,000 in compensatory damages; (v) Robinson and RLI breached indemnity obligations and awarded Herley $100,000 in damages; (vi) RLI breached representations and warranties given to Herley and awarded Herley $320,000 in damages. On October 18, 2002, the Court entered a final judgment consistent with the above, and both parties filed post- trial motions. Additionally, as the prevailing party in connection with the claims asserted by RLI relating to the earn-out stock, as well as claims advanced relating to the various breaches of the Asset Purchase Agreement, Herley filed a petition for fees and costs against both RLI and Robinson on November 27, 2002 for approximately $2,000,000. RLI and Robinson also filed petitions to recover attorney's fees of approximately $240,000 for certain claims in which they contend that they were the prevailing party. On February 5, 2003, the Court denied the post-trial motions filed by the parties, thus leaving the jury verdict undisturbed. At a proceeding on April 28, 2003, the Court decided to delay ruling on all of the petitions for fees and costs until after appeals are exhausted. Accordingly, by Order dated May 6, 2003, the Court denied without prejudice all of the parties' petitions. On May 12, 2003, Herley filed its appeal to the United States Court of Appeals for the Second Circuit. On May 28, 2003, RLI filed a notice of cross-appeal. Robinson did not appeal. Herley filed its brief in support of its appeal before the Second Circuit on August 22, 2003. RLI timely filed its brief in response to Herley's appeal and in support of RLI's cross-appeal. Herley timely filed a response to RLI's brief and thereafter RLI timely filed a response to Herley's brief. Oral argument was held on December 18, 2003. By Summary Order on January 26, 2004, the Second Circuit affirmed the trial court judgment in its entirety. On February 4, 2004, RLI submitted a letter request to the trial court for relief from the judgment on RLI's claim for the earn-out stock under Federal Rule of Civil Procedure 60. RLI contended that it has "newly discovered evidence," first learned in August 2003, to justify its requested relief. Herley submitted its response in opposition by letter dated February 10, 2004. On February 26, 2004, the parties appeared before the Court concerning the various applications and were directed to submit legal briefs on various legal issues. By Order dated May 28, 2004 the trial court denied RLI's Motion for a New Trial. The Court also denied Herley's request that it exercise its general equitable power to hold Ben Robinson personally liable for any fees Herley might recover against RLI. 12 On June 28, 2004, Herley filed suit against Ben Robinson and Frank Holt in the Superior Court of Hillsborough County, New Hampshire, asserting claims for fraudulent conveyance and piercing the corporate veil to hold Robinson personally liable for the fees incurred by Herley in defending RLI's claims discussed above. In response, Robinson took steps to collect damages awarded to him under the jury verdict. On July 21, 2004, Herley brought an Emergency Motion for Injunctive Relief and moved for an immediate order from the New Hampshire court allowing Herley to escrow the judgment owed to Robinson to be offset against any award of fees to Herley. The court entered an order denying the requested relief. On July 27, 2004, Herley paid $1,594,621 (including interest) to Ben Robinson, an amount calculated by deducting Herley's award against Robinson from the amounts awarded to Robinson on his claims under the Employment Agreement and the Lease Agreement. On July 28, 2004, the parties filed a Notice of Partial Satisfaction of Judgment. Herley's judgment against RLI remains unsatisfied. Cross petitions for attorney's fees are still pending. We are involved in various other legal proceedings and claims. While any legal proceedings or claims contain an element of uncertainty, we believe that the outcome of such legal proceedings or claims will not have a material adverse effect on the Company's financial position or results of operations. Item 4. Submission of Matters to a Vote of Security Holders Not Applicable. 13 PART II Item 5. Market for Registrant's Common Equity, Related Stockholder Matters, and Issuer Purchases of Equity Securities. (a) Our Common Stock is traded in the NASDAQ National Market under the symbol HRLY. The following table sets forth the high and low closing sales price as reported by the NASDAQ National Market for our Common Stock for the periods indicated. Common Stock ------------ High Low ---- --- Fiscal Year 2003 First Quarter............................................. $ 21.30 $ 14.50 Second Quarter............................................ 18.54 14.00 Third Quarter............................................. 17.43 13.06 Fourth Quarter............................................ 18.56 14.50 Fiscal Year 2004 First Quarter............................................. 20.55 17.50 Second Quarter............................................ 22.85 18.24 Third Quarter............................................. 21.90 18.88 Fourth Quarter............................................ 21.92 18.50 Fiscal Year 2005 First Quarter (through October 11, 2004).................. 19.77 17.45 The closing price on October 11, 2004 was $18.89. As of October 1, 2004, there were approximately 210 holders of record of our Common Stock. There have been no cash dividends declared or paid by us on our Common Stock during the past two fiscal years. (b) Not applicable. (c) We did not repurchase any of our Common Stock during the fourth quarter of fiscal 2004. 14 Item 6. Selected Financial Data (in thousands except per share data): 52 weeks 53 weeks 52 weeks ended ended ended ---------------------------------- August 1, August 3, July 28, July 29, July 30, 2004 2003 2002 2001 2000 ---- ---- ---- ---- ---- Net sales (3) $ 122,154 110,223 92,881 76,494 70,537 Income from continuing operations $ 13,673 13,937 10,730 7,573 7,639 Loss from discontinued operations $ - - (921) (168) - Cumulative effect of adopting SFAS 142 $ - - (4,637) - - Net income $ 13,673 13,937 5,172 7,405 7,639 Per share data from continuing operations (1) (2) Basic $ .97 .97 .89 .75 1.05 Assuming Dilution $ .92 .93 .83 .69 .96 Total Assets $ 220,971 197,564 190,202 114,597 86,656 Total Current Liabilities $ 23,846 18,125 14,557 17,976 12,239 Long-Term Debt net of current portion $ 5,845 6,403 5,684 2,740 2,931 Other Long-Term Liabilities $ 932 849 706 756 544 <FN> (1) Earnings per share from continuing operations are presented and calculated before discontinued operations in 2002 and 2001, and before cumulative effect of accounting change in 2002. (2) No cash dividends have been distributed in any of the years presented. (3) See "Acquisitions" under Item 1. "Business". </FN> 15 Item 7. Management's Discussion and Analysis of Financial Condition and Results of Operations Results of Operations We are a leading supplier of microwave products and systems to defense and aerospace entities worldwide. Our primary customers include large defense prime contractors (including Raytheon, Northrop Grumman, Lockheed Martin and Boeing), the U.S. Government (including the Department of Defense, NASA and other U.S. Government agencies) and international customers (including the Egyptian, German, Japanese and South Korean militaries and suppliers to international militaries). We are a leading provider of microwave technologies for use in command and control systems, flight instrumentation, weapons sensors and electronic warfare systems. We have served the defense industry since 1965 by designing and manufacturing microwave devices for use in high technology defense electronics applications. Our products and systems are currently deployed on a wide range of high profile military platforms, including the F-16 Falcon, the F/A-18E/F Super Hornet, the RC-135 Rivet Joint, the E-2C Hawkeye, the AEGIS class surface combatants, the EA-6B Prowler, the AMRAAM air to air missile, and unmanned aerial vehicles, or UAVs, as well as high priority national security programs such as National Missile Defense and the Trident II D-5. The following table sets forth for the periods indicated certain financial information derived from our consolidated statements of income expressed as a percentage of net sales. There can be no assurance that trends in sales growth or operating results will continue in the future. 52 weeks 53 weeks 52 weeks ended ended ended August 1, August 3, July 28, 2004 2003 2002 ---- ---- ---- Net sales 100.0% 100.0% 100.0% Cost of products sold 65.1% 66.4% 66.7% ----- ---- ---- Gross profit 34.9% 33.6% 33.3% Selling and administrative expenses 17.3% 14.7% 14.3% Litigation costs 1.6% 1.1% 2.2% Plant closing costs - - 0.4% ---- ---- ---- Income from operations 16.0% 17.8% 16.4% ---- ---- ---- Other income (expense), net: Investment income 0.6% 1.0% 0.8% Interest expense (0.3)% (0.3)% (0.4)% Foreign exchange (loss) (0.1)% - - --- --- ----- 0.1% 0.7% 0.4% --- --- ---- Income from continuing operations before income taxes 16.2% 18.5% 16.8% Provision for income taxes 5.0% 5.9% 5.2% ---- ---- ----- Income from continuing operations 11.2% 12.6% 11.6% Loss from discontinued operations - - 1.0% ---- ---- ----- Income before cumulative effect of change In accounting principle 11.2% 12.6% 10.6% Cumulative effect of adopting SFAS 142 - - (5.0)% ---- ---- ----- Net income 11.2% 12.6% 5.6% ==== ==== === 16 Fiscal 2004 Compared to Fiscal 2003 Net sales for the 52 weeks ended August 1, 2004 were approximately $122,154,000 compared to $110,223,000 for fiscal 2003. The net sales increase of $11,931,000 (11%) is attributable to increased revenue in defense electronics microwave systems and components of $9,426,000 (including $1,078,000 attributable to the acquisition of CTI as of March 29, 2004). This increase also includes revenue from products shipped under new programs as well as increases on legacy products and programs. Net sales in commercial technologies increased by $2,505,000, which includes revenue attributable to the acquisition of CTI of $3,045,000, offset by a decrease of $540,000 in medical and scientific products due to the decline in demand in the industry for Magnetic Resonance Imaging and Nuclear Magnetic Resonance systems. As a result, we expect revenues in medical and scientific products to remain relatively flat. The gross profit margin for the 52 weeks ended August 1, 2004 was 35% as compared to the margin of 34% in fiscal 2003. Gross profit increased $5,648,000 primarily as a result of increased volume over fiscal 2003 and greater absorption of fixed costs. Margins also improved in microwave components due to production efficiencies, including the automation of certain processes. This improvement was offset by lower margins on revenue relating to engineering programs which are essential for long-term technology development and future revenue growth. In addition, consolidated gross profit margins were negatively impacted by approximately one half percent due to revisions in total cost estimates (including the effect of foreign exchange translations on non- Sterling denominated contracts) at our EWST subsidiary in the UK. Selling and administrative expenses for the fifty-two weeks ended August 1, 2004 were 17% of net sales as compared to 15% in fiscal 2003. There was a net increase in expenses of $4,936,000 which includes expenses of CTI of approximately $900,000, an increase in incentive compensation under employment contracts and discretionary bonuses of $320,000, and additional administrative and business development personnel and related costs of $2,019,000. The Company reorganized and expanded its business development group to focus and capitalize on worldwide market opportunities for all of its products. Other increases include amortization of acquired intangibles of $90,000, sales representative fees and commissions of $623,000, and $303,000 in consulting fees primarily in connection with our Sarbanes-Oxley, Section 404 preparation which will continue in fiscal 2005. Litigation costs in fiscal 2004 increased $777,000 from the level incurred in fiscal 2003. These costs are directly related to the Robinson Labs litigation and include a payment of the jury award to Ben Robinson of approximately $1,595,000 in July 2004. We do not anticipate our litigation costs in connection with this matter to be significant in the future. (See Item 3. "Legal Proceedings"). Income from operations for the year was $19,602,000 or 16% of net sales, as compared to $19,667,000 or 18% of net sales in fiscal 2003. The decrease in operating income is primarily attributable to the increases in selling and administrative expenses and litigation costs as discussed above. In addition, our foreign operations contributed $3,017,000 in operating income for the year as compared to $4,250,000 in fiscal 2003. Revenues from our foreign operations decreased by $520,000 as compared to fiscal 2003. The drop in revenue and operating income within our foreign operations was due to revisions in total cost estimates (including the effect of foreign exchange translations on non-Sterling denominated contracts) at our EWST subsidiary in the UK. Investment income decreased by $439,000 in fiscal 2004 as a result of a 29% decline in the rate of interest earned on the investment of excess cash reserves during the 2004 fiscal year as compared to interest rates in fiscal 2003, and a decrease on average of approximately $6,655,000 in funds invested. 17 The net foreign exchange loss of $194,000 in fiscal 2004 is attributable to the weaker U.S. Dollar during the fiscal year causing our foreign denominated liabilities to increase in value, and the U.S. Dollar denominated contracts in the United Kingdom to decrease in value. In addition, we recorded an unrealized gain on U.S. Dollar denominated loans to EWST which are expected to be repaid during fiscal 2005. The realized and unrealized exchange gains and (losses) are as follows: Gain (Loss) --------------------- Unrealized Realized ---------- -------- Foreign denominated liabilities $ (212,000) $ (56,000) U.S. Dollar denominated contracts In the United Kingdom (102,000) Other foreign exchange transactions 23,000 U.S. Dollar denominated loans to EWST 153,000 ------- ------ $ (161,000) $ (33,000) ======= ====== The effective income tax rate for fiscal 2004 was 30.8% as compared to 31.8% in fiscal 2003. The overall effective tax rate is lower than the statutory income tax rate of 35% in fiscal 2004 due to various favorable tax benefits including a lower effective tax rate on foreign-source income, the tax benefit attributable to extra territorial income, and research and development credits. Fiscal 2003 Compared to Fiscal 2002 Net sales for the 53 weeks ended August 3, 2003 were approximately $110,223,000 compared to $92,881,000 for fiscal 2002. The net sales increase of $17,342,000 (19%) is attributable to increased revenue in defense electronics of $23,131,000 (including $11,212,000 through the acquisition of EWST); offset by a decrease of $5,789,000 in commercial technologies. Gross profit of 34% for the 53 weeks ended August 3, 2003 is slightly better than the prior year of 33%. We benefited from increased absorption of fixed overhead costs and production efficiencies, including automation of certain processes. Offsetting these benefits was the increased investment in product development up from approximately $2.3 million in fiscal 2002 to $3.1 million in fiscal 2003. In addition, the margins on the EWST sales were lower than our historical margins. Selling and administrative expenses for the 53 weeks ended August 3, 2003 were 15% of net sales as compared to 14% in fiscal 2002. There was a net increase in expenses of $2,958,000 which includes expenses of EWST of $1,096,000, and increases in: incentive compensation under employment contracts of $1,072,000, amortization of acquired intangibles of $217,000 related to EWST, audit and tax fees of $134,000, payroll costs of $322,000, and travel expenses of $121,000; offset by a decrease in commissions and fees of $174,000. Various other line item expenses increased during the 53 weeks ended August 3, 2003 by $170,000 on a net basis. Litigation costs in fiscal 2003 decreased $932,000 from the fees incurred in fiscal 2002. The litigation costs are directly related to the Robinson Labs litigation. (See Item 3. "Legal Proceedings"). Plant closing costs in connection with the facilities in Nashua, NH and Anaheim, CA were accrued in October 2001 in the amount of $406,000 of which $389,000 was paid as of August 3, 2003. Other income increased on a net basis approximately $383,000 from the prior year primarily due to interest earned on the investment of cash reserves including the proceeds of approximately $64,812,000 received from the sale of common stock to the public at the end of April 2002. The effective income tax rate for fiscal 2003 was 31.8% as compared to 31.2% in fiscal 2002. The overall effective tax rate is lower than the statutory income tax rate of 34% due to various favorable tax benefits including a lower effective tax rate on foreign-source income and the tax benefit attributable to extra territorial income. 18 Discontinued operations We entered into an agreement effective as of the close of business September 30, 2000, to acquire all of the issued and outstanding common stock of Terrasat, Inc. ("Terrasat"), a California corporation for cash in the amount of $6,000,000, $3,000,000 of which was paid in December 2000 and $3,000,000 of which was paid in December 2001. In addition, the agreement provided for additional cash payments in the future up to $2,000,000, based on gross revenues through December 31, 2001. The targeted gross revenues under the agreement were not achieved, therefore no additional cash payments were required. In August 2001, the FASB issued SFAS No 144 "Accounting for the Impairment or Disposal of Long-Lived Assets" which addresses financial accounting and reporting for the impairment of long-lived assets and for long- lived assets to be disposed of. SFAS No 144 supersedes SFAS No. 121, "Accounting for the Impairment of Long-Lived Assets and for Long-Lived Assets to Be Disposed Of," but retains the fundamental provisions of Statement 121 for (a) recognition and measurement of the impairment of long-lived assets to be held and used and (b) measurement of long-lived assets to be disposed of by sale. SFAS 144 also supersedes the accounting and reporting provisions of APB Opinion No. 30, "Reporting the Results of Operations -- Reporting the Effects of Disposal of a Segment of a Business, and Extraordinary, Unusual and Infrequently Occurring Events and Transactions," for segments of a business to be disposed of, but retains the requirement of Opinion 30 to report discontinued operations separately from continuing operations, and extends that reporting to a component of an entity that either has been disposed of (by sale, by abandonment, or in a distribution to owners) or is classified as held for sale. The provisions of this statement were adopted by us effective on July 30, 2001. In January 2002 we decided to discontinue the operations of Terrasat and to seek a buyer for the business. We believed that Terrasat would not be able to generate sufficient returns to justify continued investment due to the overcapacity in the telecom industry and deteriorating economic conditions in Terrasat's primary markets. Consequently, the accompanying consolidated financial statements reflect Terrasat as discontinued operations in accordance with SFAS No. 144. Results of operations and cash flows of Terrasat have been classified as "Loss from discontinued operations," and "Net cash provided by discontinued operations," respectively. The sale of certain assets and liabilities, and the business of Terrasat was consummated on March 1, 2002, effective the close of business January 27, 2002, to certain current employees of Terrasat for cash and a note which approximates the carrying value of the net assets held for sale as of January 27, 2002 of $878,000. Change in accounting principle In June 2001, the Financial Accounting Standards Board (FASB) issued SFAS No. 142 "Goodwill and Other Intangible Assets" which requires the use of a non-amortization approach to account for purchased goodwill and certain intangibles. Under a non-amortization approach, goodwill will not be amortized into results of operations, but instead will be reviewed for impairment which will be charged to results of operations in the periods in which the recorded value of goodwill is more than its fair value. The provisions of this statement were adopted by us on July 30, 2001. The adoption of SFAS No.142 resulted in our discontinuation of amortization of goodwill as of July 30, 2001. In connection with the adoption of SFAS 142, we were required to assess goodwill for impairment within six months of adoption, and we completed our assessment in the second quarter of fiscal 2002. We operate as a single integrated business and as such have one operating segment which is also the reportable segment as defined in SFAS 131. Within the operating segment in fiscal 2001, we identified two components as reporting units as defined under SFAS 142, 'defense electronics' and 'commercial technologies.' We determined the carrying value of each reporting unit by assigning assets and liabilities, including the existing goodwill and intangible assets, to those reporting units as of July 30, 2001. In January 2002, we decided to discontinue the operations of Terrasat (the only business in the commercial technologies reporting unit), and to 19 seek a buyer for the business. In connection with this decision in fiscal 2002, we determined that an impairment of goodwill in the commercial technologies unit had occurred. Accordingly, a transition adjustment in the amount of $4,637,000 was recorded as of July 30, 2001 as a cumulative effect of a change in accounting principle. There was no tax benefit associated with the adjustment since the impaired goodwill is not deductible for income tax purposes. An impairment test based on a single reporting unit was performed in the fourth quarter of fiscal 2004 using our current market capitalization, which in an active market for our common stock, we consider a reasonable indication of implied fair value. Based on this initial step in the test for impairment, we concluded there was no impairment of goodwill at August 1, 2004. An annual impairment test will be performed in the fourth quarter of each fiscal year, or when an indication of impairment exists, and any future impairment of goodwill will be charged to operations. Quarterly Results (Unaudited) The following is a summary of the unaudited quarterly results of operations for the 52 weeks ended August 1, 2004 and for the 53 weeks ended August 3, 2003 (in thousands, except for per share data). 2004 ---- November 2, February 1, May 2, August 1, 2003 2004 2004 2004 ---- ---- ---- ---- Net sales $ 28,267 29,408 30,233 34,246 Gross profit 10,642 10,363 10,768 10,876 Net income $ 3,941 3,546 3,876 2,310 ======= ======= ======= ======= Earnings per common share - Basic $ .28 .25 .27 .16 === === === === Basic weighted average shares 14,013 14,073 14,129 14,205 ====== ====== ====== ====== Earnings per common share - Diluted $ .27 .24 .26 .15 === === === === Diluted weighted average shares 14,782 14,880 14,932 14,962 ====== ====== ====== ====== 2003 ---- November 3, February 2, May 4, August 3, 2002 2003 2003 2003 ---- ---- ---- ---- Net sales $ 27,290 25,015 26,897 31,021 Gross profit 9,191 8,673 8,851 10,286 Net income $ 3,352 3,287 3,359 3,939 ======= ======= ======= ======= Earnings per common share - Basic $ .23 .23 .24 .28 === ==== ==== ==== Basic weighted average shares 14,668 14,464 14,218 13,921 ====== ====== ====== ====== Earnings per common share - Diluted $ .22 .22 .23 .27 ==== ==== ==== === Diluted weighted average shares 15,506 15,124 14,848 14,600 ====== ====== ====== ====== The fourth quarter has historically been our strongest quarter for shipments. The third and fourth quarter of fiscal 2004 includes revenue attributable to the acquisition of CTI of $1,116,000 and $3,007,000, respectively. 20 The gross margin percentage in the fourth quarter of 2004 was negatively impacted (as compared to 2003) due to revisions in total cost estimates on certain long term contracts at our EWST subsidiary, offset by an improvement in margins at one of our other facilities in the U.S. due to costs incurred in last year's fourth quarter in connection with the start up of a new product line at that facility. In addition, the gross profit margin also varies from quarter to quarter due to changes in product mix. Included in the results of the fourth quarter of 2004 is a $1.6 million pretax payment in connection with the Robinson Labs litigation. (See Item 3. "Legal Proceedings"). Liquidity and Capital Resources As of August 1, 2004 and August 3, 2003, working capital was $130,273,000 and $128,462,000, respectively, and the ratio of current assets to current liabilities was 6.5 to 1 and 8.1 to 1, respectively. As is customary in the defense industry, inventory is partially financed by progress payments. In addition, it is customary for us to receive advanced payments from customers on major contracts at the time a contract is entered into. The unliquidated balance of these advanced payments was approximately $1,180,000 at August 1, 2004, and $856,000 at August 3, 2003. Net cash provided by continuing operations was approximately $3,610,000 in fiscal 2004 as compared to $14,567,000 in 2003. Significant items contributing to the sources of funds include the following: -------------------------------------- ----------------------------- ----------------------------------- Income from operations $17,917,000 in fiscal 2004 as As adjusted for depreciation and compared to $18,239,000 in amortization. fiscal 2003 -------------------------------------- ----------------------------- ----------------------------------- Increase in accounts payable and $3,431,000 Due to growth of business. accrued expenses -------------------------------------- ----------------------------- ----------------------------------- Increase in billings in excess of $1,303,000 Due to growth of business and in costs incurred on certain contacts incorporating payments uncompleted contracts in advance of costs incurred. -------------------------------------- ----------------------------- ----------------------------------- The following major items offset the sources of funds noted above: -------------------------- ------------- --------------------------------------------------------------- Funds invested in $6,923,000 Due to growth of business. increases in accounts receivable -------------------------- ------------- --------------------------------------------------------------- Increase in costs incurred $7,250,000 Due to growth of business, including exercise of options on and income recognized existing contracts, plus the impact of foreign exchange in excess of billings on translation of costs on certain contacts at EWST to US uncompleted contracts Dollars. -------------------------- ------------- --------------------------------------------------------------- Funds invested in $5,806,000 Due to growth of business, including engineering costs increases in inventory incurred on new contracts with customers (such as the ICAP program and certain high power amplifier contracts), plus the impact of foreign exchange translation of inventory costs at EWST to US Dollars. -------------------------- ------------- --------------------------------------------------------------- Costs incurred and income recognized in excess of billings on uncompleted contracts are classified in the financial statements as current assets. We expect to bill and collect substantially all costs incurred and income recognized in excess of billings within one year. However, we anticipate that it will incur additional costs and recognize income on uncompleted contracts in the future, as new contracts are negotiated. Net cash used in investing activities was approximately $20,724,000 in fiscal 2004 as compared to approximately $6,344,000 in fiscal 2003. Cash used in investing activities in fiscal 2004 consists of $5,884,000 for capital expenditures, and $14,914,000 for the acquisition of CTI. In connection with the acquisition of 21 EWST as of September 1, 2002, we issued a note for 1,000,000 Pounds Sterling, including interest at 1.8%, payable in annual installments of 333,334 Pounds Sterling beginning October 1, 2003. Based on the spot rate of exchange at August 1, 2004 of 1.8183 the U.S. Dollar equivalent of the annual installments is approximately $606,000. During the fiscal year ended August 1, 2004, we received approximately $2,458,000 from the exercise of common stock options by employees. On May 30, 2003 we announced an expansion of the stock repurchase program initially announced in October 2002 from 1,000,000 to an aggregate of 2,000,000 shares. As of August 1, 2004, we acquired approximately 940,000 shares of common stock under this program at an aggregate cost of approximately $14,668,000. In June 2002, we entered into a new $50,000,000 Revolving Credit Loan Agreement with two banks on an unsecured basis which may be used for general corporate purposes, including business acquisitions. The revolving credit facility requires the payment of interest only on a monthly basis and payment of the outstanding principal balance on January 31, 2006 (as amended). We may elect to borrow up to a maximum of $5,000,000 with interest based on the Federal Funds Target Rate plus a margin of 1.50% to 1.80%, or up to a maximum of $45,000,000 with interest based on LIBOR plus a margin of 1.35% to 1.65%. The applicable incremental margin is based on the ratio of total liabilities to tangible net worth, as those terms are defined in the agreement. The Federal Funds Target Rate and the LIBOR rate was 1.25% and 1.48%, respectively, at August 1, 2004. There is a fee of 15 basis points per annum on the unused portion of the $45,000,000 LIBOR based portion of the credit facility payable quarterly. There were no borrowings under the line at August 1, 2004 and August 3, 2003. Stand-by letters of credit were outstanding in the amount of $11,389,000 under the credit facility at August 1, 2004. We believe that presently anticipated future cash requirements will be provided by internally generated funds, our existing unsecured credit facility, and existing cash reserves. A significant portion of our revenue for fiscal 2005 will be generated from our existing backlog of sales orders. The backlog of orders at August 1, 2004 was approximately $100 million. All orders included in backlog are covered by signed contracts or purchase orders. Nevertheless, contracts involving government programs may be terminated at the discretion of the government. In the event of the cancellation of a significant amount of government contracts included in our backlog, we will be required to rely more heavily on cash reserves and our existing credit facility to fund our operations. We are not aware of any events which are reasonably likely to result in any cancellation of its government contracts. We have approximately $38,611,000 available under our bank credit facility, net of outstanding stand-by letters of credit of approximately $11,389,000, and cash reserves at August 1, 2004 of approximately $66,181,000. Contractual Obligations and Commitments Our obligations and commitments to make future payments under contracts, such as purchase orders, and debt and lease agreements, and under contingent commitments, such as stand-by letters of credit are as follows: We have outstanding an aggregate of approximately $16,448,000 in open purchase orders as of August 1, 2004. These open purchase orders represent executory contracts for the purchase of goods and services which will be substantially fulfilled in the next six months. 22 Future payments required on long-term debt are as follows (in thousands): During Industrial fiscal Mortgage revenue EWST year Total note bonds note Other ---- ----- ---- ----- ---- ----- 2005 $ 804 $ 93 $ 105 $ 606 $ - 2006 817 101 110 606 - 2007 223 108 115 - 2008 236 116 120 - - 2009 198 73 125 - - Future 4,371 2,033 2,230 - 108 ----- ----- ----- ----- --- $ 6,649 $ 2,524 $ 2,805 $ 1,212 $ 108 ===== ===== ===== ===== === Minimum annual rentals under noncancellable operating leases are as follows (in thousands): During fiscal year Amount ---- ------ 2005 $ 1,649 2006 1,513 2007 1,272 2008 1,206 2009 1,256 Future 856 Stand-by letters of credit expire as follows (in thousands): During fiscal year Amount ---- ------ 2005 $ 4,881 2006 2,437 2007 3,873 2008 30 2009 168 -------- $ 11,389 In addition, we have employment agreements with certain executives of the Company which expire December 31, 2008, subject to extension for additional one-year periods annually each January 1 with a final expiration date of December 31, 2015. The agreements provide for aggregate annual salaries as of August 1, 2004 of $1,427,000 and provide for a semi-annual cost of living adjustment based on the consumer price index. The agreements also provide for incentive compensation at 7% in the aggregate of pretax income of the Company. The agreements also provide that, in the event there is a change in control of the Company, the executives have the option to terminate the agreements and receive a lump-sum payment equal to the sum of the salary payable for the remainder of the employment term, plus the annual bonuses (based on the average of the three highest annual bonuses awarded during the ten preceding years) for the remainder of the employment term. As of August 1, 2004, the amount payable in the event of such termination would be approximately $16,318,000. The agreements also provide for consulting periods, one for five and one for ten years, at the end of the employment period at an annual compensation equivalent to one-half of the executive's annual salary at the end of the employment period, subject to annual cost of living adjustments. 23 Critical Accounting Policies and Estimates Our established policies are outlined in the footnotes to the Consolidated Financial Statements entitled "Summary of Significant Accounting Policies" (contained in Part II, Item 8 of this Form 10-K). As part of our oversight responsibilities, we continually evaluate the propriety of our accounting methods as new events occur. We believe that our policies are applied in a manner which is intended to provide the user of our financial statements a current, accurate and complete presentation of information in accordance with accounting principles generally accepted in the United States of America. Important accounting practices that require the use of assumptions and judgments are outlined below. We generally recognize revenue when products are shipped and the customer takes ownership and assumes risk of loss, collection of the relevant receivable is probable, persuasive evidence of an arrangement exists and the sales price is fixed or determinable. Payments received from customers in advance of products delivered are recorded as customer advance payments until earned. Substantially all of our customer contracts are firm, fixed price contracts, providing for a predetermined fixed price for the products sold, regardless of the costs incurred. Approximately 13% to 16% of revenues over the last three fiscal years were derived from long-term, fixed price contracts for which revenues and estimated profits are recognized using the percentage of completion method of accounting based on estimated completion to date (the total contract amount multiplied by the percentage of performance, based on total costs incurred in relation to total estimated cost at completion). Contract costs include all direct material and labor costs and those indirect costs related to contract performance. Selling, general and administrative costs are charged to expense as incurred. Risks and uncertainties inherent in the estimation process could affect the amounts reported in our financial statements. The key assumptions used in the estimate of costs to complete relate to labor costs and indirect costs required to complete the contract. The estimate of rates and hours as well as the application of overhead costs is reviewed on a regular basis. If our business conditions were different, or if we used different assumptions in the application of this and other accounting policies, it is likely that materially different amounts would be reported on our financial statements. Prospective losses on long-term contracts are based upon the anticipated excess of costs over the selling price of the remaining units to be delivered and are recorded in the period when first determinable. Actual losses could differ from those estimated due to changes in the ultimate costs and contract terms. Inventories are stated at lower of cost (principally first-in, first-out) or market. A valuation allowance for obsolete and slow-moving inventory is established based upon an aging of raw material components. Current requirements for raw materials are evaluated based on current backlog of orders for products in which the components are used and anticipated future orders. Under the non-amortization approach in accounting for goodwill under SFAS No. 142, goodwill is not amortized into results of operations but instead is reviewed for impairment and written down and charged to results of operations in the period in which the recorded value of goodwill is more than its fair value. An annual impairment test is performed in the fourth quarter of each fiscal year, or when an indication of impairment exists, and any impairment of goodwill is charged to operations. An impairment test based on a single reporting unit was performed in the fourth quarter of fiscal 2004 using our current market capitalization, which in an active market for our common stock, we consider a reasonable indication of implied fair value. Based on this initial step in the test for impairment, we concluded there was no impairment of goodwill at August 1, 2004. Provisions for federal, foreign, state and local income taxes are calculated on reported financial statement pretax income based on current tax law and also include the cumulative effect of any changes in tax rates from those used previously in determining deferred tax assets and liabilities. Such provisions differ from the amounts currently payable because certain items of income and expense are recognized in different time periods for financial reporting purposes than for income tax purposes. 24 Item 7A. Quantitative and Qualitative Disclosures About Market Risk We are subject to market risk associated with foreign currency exchange and changes in interest rates. We have not entered into any market risk sensitive instruments for trading purposes. Since the acquisitions of General Microwave Corporation and EWST, we are subject to movements in foreign currency rate changes related to our operations in Israel and in England. The movements in the Israeli Shekel versus the U.S. Dollar have not been significant. Movements in Pounds Sterling (the functional currency at EWST) have been more significant. Based on our historical results and expected future results, EWST accounts for approximately 7% to 10% of our total revenues, based in part on the rate at which EWST's Sterling denominated financial statements have been or will be converted into U.S. dollars. Since its acquisition in fiscal year 2003, EWST has contributed approximately 10% to our consolidated operating income. Having a portion of our future revenue and income denominated in Sterling exposes us to market risk with respect to fluctuations in the U.S. dollar value of future Sterling denominated revenue and earnings. A 10% decline in the average value of Sterling in fiscal 2004, for example, would have reduced sales by approximately $910,000, and would have decreased our consolidated operating income by approximately $75,000 (due to the reduction in the U.S. dollar value of EWST's sales and operating income). We have a foreign denominated liability as of August 1, 2004 of approximately 667,000 Pounds Sterling in connection with the acquisition of EWST that is subject to foreign exchange rate fluctuations. Based on the spot rate of exchange at August 1, 2004 of 1.818, the U.S. Dollar equivalent of the liability is approximately $1,212,000. We have made inter-company advances to EWST in the aggregate amount of approximately $6 million at August 1, 2004 that were previously considered long-term advances. However, since the advances are denominated in U.S. Dollars and EWST anticipates reducing the amount of advances during fiscal year 2005, the amount outstanding is subject to foreign exchange rate fluctuations. In October 2001, we entered into an interest rate swap with a bank pursuant to which it exchanged floating rate interest in connection with the Bonds discussed in Note H of the financial statements on a notional amount of $3,000,000 for a fixed rate of 4.07% for a 10 year period ending October 1, 2011. The notional amount reduces each year in tandem with the annual installments due on the Bonds. The fixing of the interest rate for this period offsets our exposure to the uncertainty of floating interest rates on the Bonds, and as such has been designated as a cash flow hedge. The hedge is deemed to be highly effective and any ineffectiveness will be recognized in interest expense in the reporting period. The fair value of the interest rate swap was a liability of approximately $108,000 as of August 1, 2004. There was no material hedge ineffectiveness related to cash flow hedges during the fiscal years presented to be recognized in earnings. We also have a $50,000,000 Revolving Credit Loan Agreement with two banks on an unsecured basis which may be used for general corporate purposes, including business acquisitions. The revolving credit facility requires the payment of interest only on a monthly basis and payment of the outstanding principal balance on January 31, 2006. We may elect to borrow up to a maximum of $5,000,000 with interest based on the Federal Funds Target Rate plus a margin of 1.50% to 1.80%, or up to a maximum of $45,000,000 with interest based on LIBOR plus a margin of 1.35% to 1.65%. The applicable incremental margin is based on the ratio of total liabilities to tangible net worth, as those terms are defined in the Agreement. The Federal Funds Target Rate and the LIBOR rate was 1.25% and 1.48%, respectively, at August 1, 2004. The credit line is reviewed on an annual basis. There were no borrowings outstanding under our revolving credit facility as of August 1, 2004. 25 The table below provides information about our debt that is sensitive to changes in interest rates. Future principal payment cash flows by maturity date as required under the industrial revenue bonds, and corresponding fair value is as follows: Fiscal year ending: Bonds ------------------ ----- 2005 $ 105 2006 110 2007 115 2008 120 2009 125 2010 and later 2,230 ----- $ 2,805 Fair value $ 2,913 ===== We do not anticipate any other material changes in its primary market risk exposures in fiscal 2005. Item 8. Financial Statements and Supplementary Data The financial statements and supplementary data listed in the Index on Page F-1 are filed as a part of this report. Item 9. Changes in and Disagreements on Accounting and Financial Disclosure Not applicable Item 9A. Controls and Procedures (a) Evaluation of Disclosure Controls and Procedures. Under the supervision and with the participation of our management, including our principal executive officer (Vice Chairman of the Board/Chief Executive Officer) and principal financial officer (Vice President/Chief Financial Officer), we have evaluated the effectiveness of our disclosure controls and procedures (as such term is defined in Rules 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934, as amended (the "Exchange Act") as of August 1, 2004 (the "Evaluation Date"). Based on such evaluation, the principal executive officer and the principal financial officer have concluded that, as of the Evaluation Date, our disclosure controls and procedures are effective, and are reasonably designed to ensure that all material information (including our consolidated subsidiaries) required to be included in our reports filed or submitted under the Exchange Act is recorded, processed, summarized and reported within the time periods specified in the rules and forms of the Securities and Exchange Commission. (b) Changes in Internal Control Over Financial Reporting. During the quarter ended August 1, 2004, there were no changes in the Company's internal control over financial reporting that materially affected, or are reasonably likely to materially affect, such internal control over financial reporting. Item 9B. Other Information Not applicable 26 PART III The information required by Part III is incorporated by reference to our definitive proxy statement in connection with our Annual Meeting of Stockholders scheduled to be held in January 2005, to be filed with the Securities and Exchange Commission within 120 days following the end of our fiscal year ended August 1, 2004. PART IV Item 15. Exhibits and Financial Statement Schedules (a) Exhibits 3.1 Certificate of Incorporation, as amended (Exhibit 3(a) of Form S-1 Registration Statement No. 2- 87160). 3.2 By-Laws, as amended August 7, 2001 (Exhibit 3.2 of Annual Report on Form 10-K for the fiscal year ended July 29, 2001). 10.1 1996 Stock Option Plan (Exhibit 10.1 of Annual Report on Form 10-K for the fiscal year ended July 28, 1996). 10.2 1997 Stock Option Plan (Exhibit 10.1 of Report on Form 10-Q dated June 10, 1997). 10.3 1998 Stock Option Plan (Exhibit 10.3 of Annual Report on Form 10-K for the fiscal year ended August 1, 1999). 10.4 2000 Stock Option Plan (Exhibit 4.1 of Report on Form S-8 dated October 12, 2001). 10.5 2003 Stock Option Plan (Exhibit 10.1 of Report on Form 10-Q dated June 11, 2003). 10.6 Employment Agreement between Herley Industries, Inc. and Lee N. Blatt dated as of July 29, 2002. (Exhibit 10.5 of Annual Report on Form 10-K for the fiscal year ended July 28, 2002). 10.7 Employment Agreement between Herley Industries, Inc. and Myron Levy dated as of July 29, 2002. (Exhibit 10.6 of Annual Report on Form 10-K for the fiscal year ended July 28, 2002). 10.8 Agreement and Plan of Reorganization dated as of July 8, 1997 among the Company, Metraplex Acquisition Corporation and Metraplex Corporation (Exhibit 2.1 of Registration Statement Form S-3 dated September 4, 1997). 10.9 Agreement and Plan of Merger dated as of August 21, 1998 among General Microwave Corp., Eleven General Microwave Corp., Shareholders, GMC Acquisition Corporation and Registrant (Exhibit 1 of Schedule 13D dated August 28, 1998). 10.10 Lease Agreement dated September 1, 1999 between Registrant and RSK Realty LTD. (Exhibit 10.8 of Annual Report on Form 10-K for the fiscal year ended August 1, 1999). 10.11 Loan Agreement dated June 19, 2002 among the Registrant, Allfirst Bank and Fulton Bank. (Exhibit 10.10 of Annual Report on Form 10-K for the fiscal year ended July 28, 2002). 10.12 Amendment (dated May 2, 2003) to Loan Agreement dated June 19, 2002 among the Registrant, Manufacturers and Traders Trust Company, successor in interest to Allfirst Bank, and Fulton Bank. (Exhibit 10.12 of Annual Report on Form 10-K for the fiscal year ended August 3, 2003). 10.13 Asset Purchase Agreement dated as of February 1, 2000 between Registrant and Robinson Laboratories, Inc. (Exhibit 10.2 of Form 10-Q dated March 13, 2000). 10.14 Asset Purchase Agreement dated as of October 12, 2000 between Registrant and American Microwave Technology Inc. (Exhibit 10.1 of Form 10-Q dated December 12, 2000). 10.15 Asset Purchase Agreement dated as of March 29, 2004 between Registrant and Communication Techniques, Inc. 10.16 Lease Agreement dated March 1, 2000 between Registrant and RSK Realty LTD (Exhibit 10.13 of Annual Report on Form 10-K for the fiscal year ended July 30, 2000). 10.17 Common Stock Purchase Agreement dated as of September 20, 2002 between Registrant and EW Simulation Technology, Limited. (Exhibit 10.17 of Annual Report on Form 10-K for the fiscal year ended July 28, 2002). 10.18 Trust Indenture dated as of October 19, 2001 between Registrant, and East Hempfield Township Industrial Development Authority and Allfirst Bank, as Trustee. (Exhibit 10.18 of Annual Report on Form 10-K for the fiscal year ended July 28, 2002). 27 10.19 Amendment (dated April 2, 2004) to Loan Agreement dated June 19, 2002 among the Registrant, Manufacturers and Traders Trust Company, successor in interest to Allfirst Bank, and Fulton Bank. 10.20 Asset Purchase Agreement dated as of September 1, 2004 between Registrant and Reliable System Services Corp. 10.21 Amendment dated December 9, 2003 to Employment Agreement between Herley Industries, Inc. and Myron Levy dated as of July 29, 2002. 10.22 Amendment dated December 9, 2003to Employment Agreement between Herley Industries, Inc. and Lee N. Blatt dated as of July 29, 2002. 23.1 Consent of Deloitte & Touche LLP. 31.1 Certification of Myron Levy pursuant to Rule 13a-14(a). 31.2 Certification of Thomas V. Gilboy pursuant to Rule 13a-14(a). 32.1 Certification of Myron Levy pursuant to 18 U.S.C. Section 1350. 32.2 Certification of Thomas V. Gilboy pursuant to 18 U.S.C. Section 1350. (b) Financial Statements (1) See Index to Consolidated Financial Statements at Page F-1. (2) Schedule II - Valuation and Qualifying Accounts filed as part of this Form 10-K at page 30. 28 SIGNATURES: Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Company has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized on October 15, 2004. HERLEY INDUSTRIES, INC. By: /S/ Lee N. Blatt ------------------------------------ Lee N. Blatt, Chairman of the Board Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below on October 15, 2004 by the following persons in the capacities indicated: By: /S/ Lee N. Blatt Chairman of the Board --------------------------------- Lee N. Blatt By: /S/ Myron Levy Vice Chairman of the Board --------------------------------- Chief Executive Officer and Director Myron Levy (Principal Executive Officer) By: /S/ Thomas V. Gilboy Vice President and --------------------------------- Chief Financial Officer Thomas V. Gilboy (Principal Financial Officer) By: /S/ John A. Thonet Secretary and Director --------------------------------- John A. Thonet By: /S/ David H. Lieberman Director --------------------------------- David H. Lieberman By: /S/ Edward K. Walker, Jr. Director --------------------------------- Edward K. Walker, Jr. By: /S/ Robert M. Moore Director --------------------------------- Robert M. Moore By: /S/ Edward A. Bogucz Director --------------------------------- Edward A. Bogucz 29 Schedule II - Valuation and Qualifying Accounts (in thousands) Column A Column B Column C Column D Column E -------- -------- -------- -------- -------- Additions Amount ----------------------------- written Balance at Charged to Recorded off Balance at beginning costs and through against end of Description of period expenses acquisitions reserve period ----------- --------- -------- ------------ ------- ------ Valuation accounts deducted from assets to which they apply: August 1, 2004: Inventory $ 2,739 $ 859 $ 715 (1) $ 901 $ 3,412 August 3, 2003: Inventory $ 2,407 $ 526 $ - $ 194 $ 2,739 July 28, 2002: Inventory $ 2,205 $ 202 $ - $ - $ 2,407 (1) Represents valuation reserves acquired through the acquisition of CTI. All other Schedules have been omitted since they are either not required, not applicable, or the information is otherwise included in this Annual Report on Form 10-K. 30 Item 8. Financial Statements and Supplementary Data HERLEY INDUSTRIES, INC. INDEX TO CONSOLIDATED FINANCIAL STATEMENTS Page ---- INDEPENDENT AUDITORS' REPORT F-2 FINANCIAL STATEMENTS: Consolidated Balance Sheets, August 1, 2004 and August 3, 2003 F-3 Consolidated Statements of Income for the 52 weeks ended August 1, 2004, the 53 weeks ended August 3, 2003, and 52 weeks ended July 28, 2002 F-4 Consolidated Statements of Shareholders' Equity for the 52 weeks ended August 1, 2004, the 53 weeks ended August 3, 2003 and 52 weeks ended July 28, 2002 F-5 Consolidated Statements of Cash Flows for the 52 weeks ended August 1, 2004, the 53 weeks ended August 3, 2003, and the 52 weeks ended July 28, 2002 F-6 Notes to Consolidated Financial Statements F-7 F-1 REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM To the Board of Directors and Stockholders of Herley Industries, Inc. Lancaster, Pennsylvania We have audited the accompanying consolidated balance sheets of Herley Industries, Inc. and subsidiaries (the "Company") as of August 1, 2004 and August 3, 2003, and the related consolidated statements of income, shareholders' equity, and cash flows for each of the three years in the period ended August 1, 2004. Our audits also included the financial statement schedule listed in the Index at Item 15. These financial statements and financial statement schedule are the responsibility of the Company's management. Our responsibility is to express an opinion on these financial statements and financial statement schedule based on our audits. We conducted our audits in accordance with standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion. In our opinion, such consolidated financial statements present fairly, in all material respects, the financial position of the Company as of August 1, 2004 and August 3, 2003, and the results of its operations and its cash flows for each of the three years in the period ended August 1, 2004, in conformity with accounting principles generally accepted in the United States of America. Also, in our opinion, such financial statement schedule, when considered in relation to the basic consolidated financial statements taken as a whole, presents fairly in all material respects the information set forth therein. As discussed in Note A to the consolidated financial statements, in 2002 the Company changed its method of accounting for goodwill by adopting Statement of Financial Accounting Standards No. 142, "Goodwill and Other Intangible Assets." DELOITTE & TOUCHE LLP Baltimore, Maryland October 14, 2004 F-2 HERLEY INDUSTRIES, INC. AND SUBSIDIARIES CONSOLIDATED BALANCE SHEETS (In thousands, except share data) August 1, August 3, 2004 2003 --------- --------- ASSETS Current Assets: Cash and cash equivalents $ 66,181 $ 81,523 Trade accounts receivable 24,664 16,525 Costs incurred and income recognized in excess of billings on uncompleted contracts 14,210 6,960 Other receivables 576 827 Inventories, net of allowance of $3,412 in 2004 and $2,739 in 2003 44,909 37,545 Deferred taxes and other 3,579 3,207 --------- --------- Total Current Assets 154,119 146,587 Property, Plant and Equipment, net 25,968 22,406 Goodwill 35,165 25,729 Intangibles, net of accumulated amortization of $752 in 2004 and $403 in 2003 4,555 1,542 Available-For-Sale Securities 147 75 Other Investments 117 162 Other Assets 900 1,063 --------- --------- $ 220,971 $ 197,564 ========= ========= LIABILITIES AND SHAREHOLDERS' EQUITY Current Liabilities: Current portion of long-term debt $ 804 $ 686 Accounts payable and accrued expenses 17,514 13,177 Billings in excess of costs incurred and income recognized on uncompleted contracts 1,303 - Income taxes payable 2,091 2,670 Reserve for contract losses 954 736 Advance payments on contracts 1,180 856 --------- --------- Total Current Liabilities 23,846 18,125 Long-term Debt 5,845 6,403 Other Long-term Liabilities 932 849 Deferred Income Taxes 4,848 4,945 --------- --------- 35,471 30,322 --------- --------- Commitments and Contingencies (Note F) Shareholders' Equity: Common stock, $.10 par value; authorized 20,000,000 shares; issued and outstanding 14,220,508 in 2004 and 13,969,151 in 2003 1,422 1,397 Additional paid-in capital 107,671 104,551 Retained earnings 75,151 61,478 Accumulated other comprehensive income (loss) 1,256 (184) --------- --------- Total Shareholders' Equity 185,500 167,242 --------- --------- $ 220,971 $ 197,564 ========= ========= The accompanying notes are an integral part of these financial statements. F-3 HERLEY INDUSTRIES, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF INCOME (In thousands, except per share data) 52 weeks 53 weeks 52 weeks ended ended ended August 1, August 3, July 28, 2004 2003 2002 --------- --------- --------- Net sales $ 122,154 $ 110,223 $ 92,881 --------- --------- --------- Cost and expenses: Cost of products sold 79,505 73,222 61,947 Selling and administrative expenses 21,123 16,187 13,229 Litigation costs 1,924 1,147 2,079 Plant closing costs - - 406 --------- --------- --------- 102,552 90,556 77,661 --------- --------- --------- Income from operations 19,602 19,667 15,220 Other income (expense), net Investment income 674 1,113 718 Interest expense (326) (344) (332) Foreign exchange (loss) (194) - - --------- --------- --------- 154 769 386 --------- --------- --------- Income from continuing operations before income taxes 19,756 20,436 15,606 Provision for income taxes 6,083 6,499 4,876 --------- --------- --------- Income from continuing operations 13,673 13,937 10,730 Loss from discontinued operations (including net loss on sale of $1,166) net of income tax benefit - - (921) --------- --------- --------- Income before cumulative effect of change in accounting principle 13,673 13,937 9,809 Cumulative effect of adopting SFAS 142 - - (4,637) --------- --------- --------- Net income $ 13,673 $ 13,937 $ 5,172 ========= ========= ========= Earnings (loss) per common share - Basic Income from continuing operations $ .97 $ .97 $ .89 Loss from discontinued operations - - (.08) Cumulative effect of adopting SFAS 142 - - (.39) ---- ---- ---- Net earnings $ .97 $ .97 $ .43 ==== ==== ==== Basic weighted average shares 14,105 14,317 12,041 ====== ====== ====== Earnings (loss) per common share - Diluted Income from continuing operations $ .92 $ .93 $ .83 Loss from discontinued operations - - (.07) Cumulative effect of adopting SFAS 142 - - (.36) ---- ---- ---- Net earnings $ .92 $ .93 $ .40 ==== ==== ==== Diluted weighted average shares 14,896 15,031 12,978 ====== ====== ====== The accompanying notes are an integral part of these financial statements. F-4 HERLEY INDUSTRIES, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF SHAREHOLDERS' EQUITY 52 weeks ended August 1, 2004, and 53 weeks ended August 3, 2003, and the 52 weeks ended July 28, 2002 (In thousands except share data) Accumulated Additional Other Common Stock Paid-in Retained Treasury Comprehensive Shares Amount Capital Earnings Stock Income (loss) Total ---------- -------- ----------- ---------- -------- ------------- ------- Balance at July 30, 2001 10,537,289 $ 1,054 45,250 42,369 - - $ 88,673 Net proceeds of public offering of 3,000,000 shares of common stock 3,000,000 300 64,512 64,812 Exercise of stock options and warrants 1,143,671 178 11,832 (11,873) 137 Tax benefit upon exercise of stock options 6,794 6,794 Retirement of treasury shares (64) (11,809) 11,873 - ---------- ------- ----------- ---------- -------- ------------- ------- Subtotal 14,680,960 1,468 116,579 42,369 - - 160,416 ---------- ------- ----------- ---------- -------- ------------- ------- Net income 5,172 5,172 Other comprehensive loss, net of tax: Unrealized loss from available-for-sale securities (66) (66) Unrealized loss on interest rate swap (97) (97) Foreign currency translation loss (67) (67) -------- Comprehensive income 4,942 ---------- ------- ----------- ---------- -------- ------------- ------- Balance at July 28, 2002 14,680,960 $ 1,468 116,579 47,541 - (230) $165,358 Exercise of stock options 227,799 23 1,971 1,994 Tax benefit upon exercise of stock options 575 575 Purchase of 939,608 shares of treasury stock (14,668) (14,668) Retirement of treasury shares (939,608) (94) (14,574) 14,668 - ---------- ------- ----------- ---------- -------- ------------- ------- Subtotal 13,969,151 1,397 104,551 47,541 - (230) 153,259 ---------- ------- ----------- ---------- -------- ------------- ------- Net income 13,937 13,937 Other comprehensive income (loss) net of tax: Unrealized gain on available-for-sale securities 18 18 Unrealized gain on interest rate swap 47 47 Foreign currency translation (loss) (19) (19) ------- Comprehensive income 13,983 ---------- ------- ----------- ---------- -------- ------------- ------- Balance at August 3, 2003 13,969,151 $ 1,397 104,551 61,478 - (184) $167,242 Exercise of stock options 251,357 25 2,433 2,458 Tax benefit upon exercise of stock options 687 687 ---------- ------- ----------- ---------- -------- ------------- ------- Subtotal 14,220,508 1,422 107,671 61,478 - (184) 170,387 ---------- ------- ----------- ---------- -------- ------------- ------- Net income 13,673 13,673 Other comprehensive income (loss) net of tax: Unrealized gain on available-for-sale securities 49 49 Unrealized (loss) on interest rate swap (23) (23) Foreign currency translation gain 1,414 1,414 ------- Comprehensive income 15,113 ---------- ------- ----------- ---------- -------- ------------- ------- Balance at August 1, 2004 14,220,508 $ 1,422 107,671 75,151 - 1,256 $185,500 ========== ======= =========== ========== ======== ============= ======= The accompanying notes are an integral part of these financial statements. F-5 HERLEY INDUSTRIES, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS (In thousands) 52 weeks 53 weeks 52 weeks ended ended ended August 1, August 3, July 28, 2004 2003 2002 -------- -------- -------- Cash flows from operating activities: Income from continuing operations $ 13,673 $ 13,937 $ 10,730 -------- -------- -------- Adjustments to reconcile net income to net cash provided by operations: Depreciation and amortization 4,244 4,302 3,917 Foreign exchange loss 753 - - (Gain) loss on sale of fixed assets - (17) 45 Equity in income of limited partnership (10) (16) (48) (Increase) in deferred tax assets (316) (232) (712) (Decrease) increase in deferred tax liabilities (109) 1,048 (471) Changes in operating assets and liabilities: (Increase) decrease in trade accounts receivable (6,923) (2,039) 1,583 (Increase) in costs incurred and income recognized in excess of billings on uncompleted contracts (7,250) (1,258) (6,341) Decrease (increase) in other receivables 251 (380) (2) (Increase) in inventories (5,806) (3,846) (1,974) Decrease (increase) in prepaid expenses and other 31 (52) - Increase in accounts payable and accrued expenses 3,431 491 429 Increase (decrease) in billings in excess of costs incurred and income recognized on uncompleted contracts 1,303 - (531) Increase in income taxes payable 108 3,627 5,351 (Decrease) increase in reserve for contract losses (240) (668) 348 Increase (decrease) in advance payments on contracts 324 (515) 1,110 Other, net 146 185 (295) -------- -------- -------- Total adjustments (10,063) 630 2,409 -------- -------- -------- Net cash provided by continuing operations 3,610 14,567 13,139 -------- -------- -------- Cash flows from investing activities: Acquisition of businesses, net of cash acquired (14,914) (2,542) - Payment of deferred purchase price of acquired business - - (3,000) Investment in technology license - - (500) Proceeds from sale of fixed assets 19 25 85 Partial distribution from limited partnership 55 49 626 Capital expenditures (5,884) (3,876) (5,488) -------- -------- -------- Net cash used in investing activities (20,724) (6,344) (8,277) -------- -------- -------- Cash flows from financing activities: Borrowings under bank line of credit - - 4,300 Proceeds from industrial revenue bond financing - - 3,000 Net proceeds from public offering of common stock - - 64,812 Proceeds from exercise of stock options and warrants, net 2,458 1,994 3,984 Payments under lines of credit - - (4,300) Payments of long-term debt (686) (236) (201) Purchase of treasury stock - (14,668) (3,847) -------- -------- -------- Net cash provided by (used in) financing activities 1,772 (12,910) 67,748 -------- -------- -------- Net cash provided by discontinued operations - - 559 -------- -------- -------- Net (decrease) increase in cash and cash equivalents (15,342) (4,687) 73,169 Cash and cash equivalents at beginning of period 81,523 86,210 13,041 -------- -------- -------- Cash and cash equivalents at end of period $ 66,181 $ 81,523 $ 86,210 ======== ======== ======== The accompanying notes are an integral part of these financial statements. F-6 NOTES TO CONSOLIDATED FINANCIAL STATEMENTS NOTE A - SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES 1. Nature of Operations The Company, a Delaware corporation, is engaged in research, engineering, product development, and manufacturing of complex microwave radio frequency (RF) and millimeter wave components and subsystems for defense and commercial customers worldwide. 2. Fiscal Year The Company's fiscal year ends on the Sunday closest to July 31. Normally each fiscal year consists of 52 weeks, but every five or six years the fiscal year will consist of 53 weeks. Fiscal year 2003 consisted of 53 weeks and all other fiscal years presented consisted of 52 weeks. 3. Basis of Financial Statement Presentation The consolidated financial statements include the accounts of Herley Industries, Inc. and its subsidiaries, all of which are wholly-owned. All significant inter-company accounts and transactions have been eliminated in consolidation. The presentation of financial statements in conformity with accounting principles generally accepted in the United States requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities as of the date of the financial statements as well as revenues and expenses during the period. Actual results could differ from those estimates. 4. Cash and Cash Equivalents The Company considers all liquid investments with an original maturity of three months or less at the date of acquisition to be cash equivalents. Short-term investments are recorded at the amortized cost plus accrued interest which approximates market value. The Company limits its credit risk to an acceptable level by evaluating the financial strength of institutions at which significant investments are made and based upon credit ratings. 5. Concentration of Credit Risk Financial instruments which potentially subject the Company to credit risk consist primarily of trade accounts receivable. Accounts receivable are principally from the U.S. Government, major U.S. Government contractors, several foreign governments, and domestic customers in the defense, aerospace, and medical industries. Credit is extended based on an evaluation of the customer's financial condition and generally collateral is not required. In many cases irrevocable letters of credit accompanied by advanced payments are received from foreign customers, and progress payments are received from domestic customers. 6. Costs Incurred and Income Recognized in Excess of Billings on Uncompleted Contracts Costs incurred and income recognized in excess of billings on uncompleted contracts are classified in the financial statements as current assets. We generally expect to bill and collect substantially all costs incurred and income recognized in excess of billings within one year. 7. Inventories Inventories, other than inventory costs relating to long-term contracts and programs, are stated at lower of cost (principally first-in, first-out) or market. Inventory costs relating to long-term contracts and programs F-7 are stated at the actual production costs, including factory overhead, reduced by amounts identified with revenue recognized on units delivered or progress completed. Inventory costs relating to long-term contracts and programs are reduced by any amounts in excess of estimated realizable value. 8. Property, Plant and Equipment Property, plant and equipment are stated at cost. Depreciation and amortization are provided principally by the straight-line method over the estimated useful lives of the related assets. Gains and losses arising from the sale or disposition of property, plant and equipment are included in income from operations. The Company reviews the recoverability of its long-lived assets when events or changes in circumstances occur that indicate the carrying value of the assets may not be recoverable. The measurement of possible impairment is based on the Company's ability to recover the carrying value of the asset from the expected future undiscounted cash flows generated. The measurement of impairment requires management to use estimates of expected future cash flows. If an impairment loss existed, the amount of the loss would be charged to operations. It is possible that future events or circumstances could cause these estimates to change. 9. Goodwill and Other Intangible Assets The Company adopted the provisions of SFAS No. 142 "Goodwill and Other Intangible Assets" on July 30, 2001. SFAS No. 142 requires the use of a non-amortization approach to account for purchased goodwill and certain intangibles. Under a non-amortization approach, goodwill and certain intangibles are not amortized into results of operations, but instead are reviewed for impairment at least annually and written down and charged to results of operations in the periods in which the recorded value of goodwill and certain intangibles is more than its fair value. The adoption of SFAS No.142 resulted in the Company's discontinuation of amortization of its goodwill and certain intangible assets. In connection with the adoption of SFAS 142, the Company was required to assess goodwill for impairment within six months of adoption, and completed its assessment in the second quarter of fiscal 2002. The Company operates as a single integrated business and as such has one operating segment as defined in SFAS 131. In fiscal 2001, within the operating segment, the Company identified two components as reporting units as defined under SFAS 142, 'defense electronics' and 'commercial technologies'. The Company determined the carrying value of each reporting unit by assigning assets and liabilities, including the existing goodwill and intangible assets, to those reporting units as of July 30, 2001. In January 2002 the Company decided to discontinue the operations of Terrasat (the only business in the commercial technologies reporting unit), and to seek a buyer for the business. In connection with this decision in fiscal 2002, the Company determined that an impairment of goodwill in the commercial technologies unit had occurred. Accordingly, a transition adjustment in the amount of $4,637,000 was recorded as of the beginning of fiscal year 2002 as a cumulative effect of a change in accounting principle. There was no tax benefit associated with the adjustment since the impaired goodwill is not deductible for income tax purposes. An impairment test based on a single reporting unit was performed in the fourth quarter of fiscal 2004 using the current market capitalization of the Company, which in an active market for the Company's common stock, the Company considers a reasonable indication of implied fair value. Based on this initial step in the test for impairment, the Company concluded there was no impairment of goodwill at August 1, 2004. An annual impairment test will be performed in the fourth quarter of each fiscal year, or when an indication of impairment exists, and any future impairment of goodwill will be charged to operations. F-8 The change in the carrying amount of goodwill for the years ended August 1, 2004 and August 3, 2003, based upon the fair value of assets acquired and liabilities assumed related to the acquisition of CTI in fiscal 2004 and EWST in fiscal 2003, is as follows (in thousands): Balance at July 28, 2002 $ 21,665 Goodwill acquired during period 4,064 ------- Balance at August 3, 2003 $ 25,729 Goodwill acquired during period 8,725 Foreign currency translation adjustment 711 -------- Balance at August 1, 2004 $ 35,165 ====== Intangibles consist of the following (in thousands): August 1, August 3, Estimated 2004 2003 useful life ---- ---- ----------- Technology (1) $ 3,421 $ 1,021 15 years Drawings (2) 800 - 15 years Backlog (3) 325 325 2 years Non-compete (3) 31 31 5 years Foreign currency translation adjustment (3) 162 - Patents 568 568 14 years ----- ----- 5,307 1,945 Accumulated amortization 752 403 ----- ----- $ 4,555 $ 1,542 ===== ===== - --------- (1) Includes $1,021 and $2,400 related to the acquisitions of EWST and CTI, respectively (See Note B.) (2) Related to the acquisition of CTI (See Note B.) (3) Related to the acquisition of EWST (See Note B.) Amortization expense for the fiscal periods ended August 1, 2004, August 3, 2003 and July 28, 2002 was approximately $349,000, $258,000 and $41,000, respectively. Estimated aggregate amortization expense for each of the next five fiscal years is as follows (in thousands): 2005 $ 342 2006 329 2007 328 2008 322 2009 322 The carrying amount of intangibles is reviewed for recoverability when events or changes in circumstances occur that indicate that the carrying value of the assets may not be recovered. 10. Marketable Securities The Company accounts for its investments in marketable securities in accordance with Statement of Financial Accounting Standards No. 115, "Accounting for Certain Investments in Debt and Equity Securities." Management determines the appropriate classification of debt securities at the time of purchase and reevaluates such designation as of each balance sheet date. Available-for-sale securities are carried at fair market value with net unrealized holding gains or losses, net of income taxes, reported as a separate component of other comprehensive income or loss. Realized gains and losses and declines in value judged F-9 to be other-than-temporary are included in other income (expense), net. The cost of securities sold is based on the specific identification method. Interest and dividends on securities are included in other income. 11. Other Investments The Company is a limited partner in a nonmarketable limited partnership in which it owns approximately a 10% interest. The investment is accounted for under the equity method (See Note D.) 12. Revenue and Cost Recognition The Company generally recognizes revenue when products are shipped and the customer takes ownership and assumes risk of loss, collection of the relevant receivable is probable, persuasive evidence of an arrangement exists and the sales price is fixed or determinable. Payments received from customers in advance of products delivered are recorded as customer advance payments until earned. Substantially all of our customer contracts are firm, fixed price contracts, providing for a predetermined fixed price for the products sold, regardless of the costs incurred. Approximately 13% to 16% of revenues over the last three fiscal years were derived from long-term, fixed price contracts for which revenues and estimated profits are recognized using the percentage of completion method of accounting based on estimated completion to date (the total contract amount multiplied by the percentage of performance, based on total costs incurred in relation to total estimated cost at completion). Contract costs include all direct material and labor costs and those indirect costs related to contract performance. Selling, general and administrative costs are charged to expense as incurred. Prospective losses on long-term contracts are based upon the anticipated excess of costs over the selling price of the remaining units to be delivered and are recorded in the period when first determinable. Actual losses could differ from those estimated due to changes in the ultimate costs and contract terms. 13. Product Development The Company's primary efforts are focused on engineering design and product development activities rather than pure research. The cost of these development activities, including employees' time and prototype development, net of amounts paid by customers, was approximately $5,422,000, $3,083,000, and $2,269,000 in fiscal 2004, 2003, and 2002, respectively, and are included in cost of products sold. 14. Income Taxes Income taxes are accounted for by the asset/liability approach in accordance with Statement of Financial Accounting Standards No. 109, "Accounting for Income Taxes." Deferred taxes represent the expected future tax consequences when the reported amounts of assets and liabilities are recovered or paid. They arise from temporary differences between the financial reporting and tax bases of assets and liabilities and are adjusted for changes in tax laws and tax rates when those changes are enacted. The provision for income taxes represents the total of income taxes paid or payable for the current year, plus the change in deferred taxes during the year. 15. Stock-Based Compensation The Company has various fixed stock option plans which reserve shares of common stock for issuance to executives, key employees and directors. Statement of Financial Accounting Standards ("SFAS") No. 123, "Accounting for Stock-Based Compensation," encourages, but does not require companies to record compensation cost for stock-based employee compensation plans at fair value. The Company has chosen to continue to account for stock-based compensation using the intrinsic value method prescribed in Accounting Principles Board ("APB") Opinion No. 25, "Accounting for Stock Issued to Employees," and related Interpretations. Accordingly, F-10 compensation cost for stock options is measured as the excess, if any, of the quoted market price of the Company's stock at the date of the grant over the amount an employee must pay to acquire the stock. Because the exercise price of the Company's employee stock options equals the market price of the underlying stock on the date of grant, no compensation expense is recognized. In December 2002, the FASB issued SFAS No. 148, "Accounting for Stock-Based Compensation - Transition and Disclosure, an amendment of FASB Statement No. 123." The new statement is effective, with respect to the transition provisions, for fiscal years ending after December 15, 2002. SFAS No. 148 provides transition alternatives for companies adopting the fair value recognition provisions of FASB Statement No. 123 for stock-based employee compensation; and requires the pro-forma disclosures of SFAS No. 123 for companies continuing to rely on APB Opinion No. 25 as if the provisions of SFAS No. 123 had been adopted. The statement also requires that the pro-forma disclosures of the impact on earnings and earnings-per-share be provided in a tabular format and included in the Summary of Significant Accounting Policies or equivalent. The Company has adopted the disclosure-only provisions of SFAS 123 and SFAS 148. Pro-forma information regarding net income and earnings per share as required by Statements 123 and 148 has been determined as if the Company had accounted for its employee stock options under the fair value method of Statement 123. The fair value for options granted is estimated at the date of grant using a Black-Scholes option pricing model. The Black-Scholes option valuation model was developed for use in estimating the fair value of traded options which have no vesting restrictions and are fully transferable. In addition, option valuation models require the input of highly subjective assumptions including the expected stock price volatility. For purposes of computing pro-forma (unaudited) consolidated net earnings, the following assumptions were used to calculate the fair value of each option granted during each of the fiscal years ended August 1, 2004, August 3, 2003, and July 28, 2002: Expected life of options 1.51 years Volatility .68 Risk-free interest rate 2.8% Dividend yield zero Had compensation cost for stock options granted in fiscal years 2004, 2003, and 2002 been determined based on the fair value at the grant date consistent with the provisions of SFAS 123, the Company's net income and earnings per share would have been reduced to the pro-forma amounts indicated below using the statutory income tax rate of 34% (in thousands except per share data): 2004 2003 2002 ---- ---- ---- Net income - as reported $ 13,673 $ 13,937 $ 5,172 Deduct: total stock-based employee compensation expense determined under fair value based method for all awards, net of related tax effects (627) (1,926) (4,425) ------ ------ ------ Net income - pro-forma $ 13,046 $ 12,011 $ 747 ====== ====== ====== Earnings per share - as reported Basic $ .97 $ .97 $ .43 Diluted .92 .93 .40 Earnings per share - pro-forma Basic $ .92 $ .84 $ .06 Diluted .88 .80 .06 F-11 The effects of applying the pro-forma disclosures of SFAS 123 and 148 may not be representative of the effects on reported net income for future years due to the various vesting schedules. 16. Foreign Currency Translation Financial statements of foreign subsidiaries are prepared in their respective functional currencies and translated into U. S. Dollars at the current exchange rates for assets and liabilities and a monthly average rate during the year for revenues, costs and expenses. Net gains or losses resulting from the translation of foreign financial statements are charged or credited directly to the 'Foreign currency translation' component of 'Other comprehensive income (loss)' in the accompanying consolidated statements of shareholders' equity. 17. Derivatives The Company recognizes all derivatives on the balance sheet at fair value. On the date the derivative instrument is entered into, the Company generally designates the derivative as either (1) a hedge of the fair value of a recognized asset or liability or of an unrecognized firm commitment ("fair value hedge") or (2) a hedge of a forecasted transaction or of the variability of cash flows to be received or paid related to a recognized asset or liability ("cash flow hedge"). The Company entered into an interest rate swap in October 2001 with a bank, which it recognized as a cash flow hedge. Changes in the fair value of a derivative that is designated as, and meets all the required criteria for, a cash flow hedge are recorded in accumulated other comprehensive income (loss) and reclassified into earnings as the underlying hedged item affects earnings. NOTE B - ACQUISITIONS The Company entered into an agreement as of March 29, 2004 to acquire certain assets and the business, subject to the assumption of certain liabilities, of Communication Techniques, Inc., a Delaware corporation doing business in Whippany, New Jersey. The facility operates as a wholly-owned subsidiary of the Company as Herley-CTI, Inc. ("CTI"). CTI designs, develops and produces state-of-the-art signal generation components and integrated assemblies for digital radio, SONET, SatCom, test and instrumentation, datacom, and wired and wireless applications to 45 Ghz and 45 Gb/s. Having a worldwide reputation for phase locked sources with low phase noise, the acquisition of CTI is a strategic fit for the Company. CTI recently developed a fast frequency changing direct synthesizer which when combined with the capabilities of Herley-Israel puts the Company at the forefront of producing broadband microwave sources for radar, communication, electronic warfare, and microwave test systems. In addition, CTI is complementary to our existing customer base, expands our technical engineering team, complements the Company's core technology, and will enable the Company to leverage the combined capabilities into new markets. The transaction provides for a net payment of $14,914,000 in cash and the assumption of certain liabilities. The transaction has been accounted for in accordance with the provisions of SFAS No. 141, "Business Combinations", which requires that all business combinations be accounted for using the purchase method. The allocation of the aggregate purchase price, based on a detailed review of the fair value of assets acquired and liabilities assumed, including the fair value of identified intangible assets is as follows: Aggregate purchase price $ 14,914 ====== Current assets 2,861 Furniture and equipment 1,492 Technology 2,400 Drawings 800 Goodwill 8,725 Current liabilities (1,364) F-12 The Company entered into an agreement as of September 1, 2002, to acquire all of the issued and outstanding common stock of EW Simulation Technology, Limited ("EWST"), a British company of Aldershot, UK, which operates as a wholly-owned subsidiary of the Company. EWST designs, develops and produces electronic warfare simulator systems for prime defense contractors and countries worldwide. The acquisition of EW Simulation Technology was driven by a two part strategic initiative: a) to leverage the Company's microwave expertise vertically into the international threat and jamming simulator markets, and b) to increase the amount of microwave content supplied by the Company on each simulator platform. The transaction, which closed on September 20, 2002, provides for payment of $3,000,000 in cash and a note for 1,000,000 Pounds Sterling, including interest at 1.8% based on LIBOR at the date of acquisition, payable in annual installments of 333,334 Pounds Sterling beginning October 1, 2003. Based on the spot rate of exchange at the date of acquisition of 1.50, the U.S. Dollar equivalent of the note was $1,500,000. The note has a balance of $1,212,000 at August 1, 2004 (adjusted for foreign exchange rate fluctuations) payable in two remaining installments annually on October 1, 2004 and October 1, 2005 of $606,000. The transaction has been accounted for in accordance with the provisions of SFAS No. 141, "Business Combinations", which requires that all business combinations be accounted for using the purchase method. The allocation of the aggregate purchase price, based on a detailed review of the fair value of assets acquired and liabilities assumed, including the fair value appraisal of identified intangible assets is as follows: Aggregate purchase price $4,658 ===== Current assets $1,407 Furniture and equipment 251 Technology 1,021 Backlog 325 Non-compete 31 Goodwill 4,064 Current liabilities (2,441) NOTE C - INVENTORIES The major components of inventories are as follows (in thousands): August 1, August 3, 2004 2003 ---- ---- Purchased parts and raw materials $ 23,031 $ 19,690 Work in process 22,878 18,646 Finished products 2,412 1,948 ------- ------- 48,321 40,284 Less reserve 3,412 2,739 ------- ------- $ 44,909 $ 37,545 ====== ====== NOTE D - OTHER INVESTMENTS In July 1994, the Company invested $1,000,000 for a limited partnership interest in M.D. Sass Municipal Finance Partners-I, a Delaware limited partnership. The objectives of the partnership are the preservation and protection of its capital and the earning of income through the purchase of certificates or other documentation that evidence liens for unpaid local taxes on parcels of real property. At August 1, 2004 and August 3, 2003 the percentage of ownership was approximately 10%. The Company's interest in the partnership may be transferred to a substitute limited partner, upon written notice to the managing general partners, only with the unanimous consent of both general partners at their sole discretion. The partnership is in the process of being liquidated and accordingly the Company received partial distributions of approximately $55,000 and $49,000 from the Partnership in fiscal 2004 and 2003, respectively. As of F-13 August 1, 2004 the Company's limited partnership interest had a carrying value of approximately $117,000, based on the equity method of accounting. NOTE E - PROPERTY, PLANT AND EQUIPMENT Property, plant and equipment are comprised of the following (in thousands): August 1, August 3, Estimated 2004 2003 Useful Life ---- ---- ----------- Land $ 3,781 $ 2,908 Building and building improvements 10,043 9,291 10-40 years Machinery and equipment 43,225 37,802 5- 8 years Furniture and fixtures 1,347 1,186 5-10 years Automobiles 7 - 3 years Leasehold improvements 1,526 1,385 5-10 years ------- ------- 59,929 52,572 Less accumulated depreciation 33,961 30,166 ------ ------ $ 25,968 $ 22,406 ====== ====== Depreciation charges totaled approximately $3,796,000, $3,944,000, and $3,776,000 in fiscal 2004, 2003, and 2002, respectively. NOTE F - COMMITMENTS AND CONTINGENCIES Leases The Company leases office, production and warehouse space as well as computer equipment and automobiles under noncancellable operating leases. Rent expense for the 52 weeks ended August 1, 2004, and the 53 weeks ended August 3, 2003 and 52 weeks ended July 28, 2002, was approximately $1,749,000, $1,393,000, and $1,244,000, respectively. Minimum annual rentals under noncancellable operating leases are as follows (in thousands): Amount ------ Year ending fiscal 2005 $ 1,649 2006 1,513 2007 1,272 2008 1,206 2009 1,256 Future 856 Employment Agreements The Company has employment agreements with certain executives of the Company which expire December 31, 2008, subject to extension for additional one-year periods annually each January 1 with a final expiration date of December 31, 2015 (as amended December 9, 2003). The agreements provide for aggregate annual salaries as of August 1, 2004 of $1,427,000 and provide for a semi-annual cost of living adjustment based on the consumer price index. The agreements also provide for incentive compensation at 7% in the aggregate of pretax income of the Company. Incentive compensation in the amount of $2,214,000 (including a supplemental payment of $650,000 for fiscal 2003), and $1,571,000 was charged to expense in fiscal years 2004 and 2003, respectively. The agreements also provide that, in the event there is a change in control of the Company, as defined, the executives have the option to terminate the agreements and receive a lump-sum payment equal to the sum of the salary payable for the remainder of the employment term, plus the annual bonuses (based on the F-14 average of the three highest annual bonuses awarded during the ten preceding years) for the remainder of the employment term. As of August 1, 2004, the amount payable in the event of such termination would be approximately $16,318,000. The agreements also provide for consulting periods, one for five and one for ten years, at the end of the employment period at an annual compensation equivalent to one-half of the executive's annual salary at the end of the employment period, subject to annual cost of living adjustments. An employment contract of a retired executive provides for a consulting period which became effective October 1, 1998, and terminates December 31, 2010 at the annual rate of compensation of $100,000. Eight officers of the Company have severance agreements providing for an aggregate lump-sum payment of $2,830,000 through September 30, 2006 in the event of a change of control of the Company as defined in the agreements. Litigation On August 14, 2001, Robinson Laboratories, Inc. ("RLI") and Ben Robinson ("Robinson") filed an Amended Complaint against Herley Industries, Inc. ("Herley"). Although the Amended Complaint sets forth fifteen counts, the core allegations are (i) that Herley failed to issue 97,841 shares of common stock in connection with certain earn out requirements contained in an Asset Purchase Agreement dated February 1, 2000; (ii) that Herley breached an Employment Agreement with Robinson by terminating his employment on August 5, 2001; and (iii) that Herley breached a Stock Option Agreement dated January 31, 2000, with Robinson. RLI and Robinson asserted (i) violations of state and federal securities laws; (ii) fraud claims; (iii) breach of contract claims; and (iv) other equitable claims arising from the above core factual allegations. On September 17, 2001, Herley filed an Answer, Affirmative Defenses and Counterclaims in this matter. In the Answer and Affirmative Defenses, Herley denied the material allegations of the Amended Complaint. Herley also filed Counterclaims against both RLI and Robinson. In these counterclaims, Herley's core allegations concern Robinson's misconduct (i) in connection with the manner he attempted to satisfy RLI's earn out requirements; (ii) misrepresentations made in connection with the Asset Purchase Agreement; (iii) wrongdoing as a Herley employee leading to his termination and (iv) post-Herley employment wrongdoing in connection with a new company known as RH Laboratories. In addition to seeking a Declaratory Judgment pursuant to 28 U.S.C. ss. 2201 et. seq., Herley also asserted claims for, among other things, fraud, breach of contract, breach of fiduciary duty, unfair competition and tortious interference with actual and prospective contractual relationships. On August 5, 2002, a jury trial commenced. A jury verdict was rendered on August 21, 2002 in which the jury determined, among other things, that (i) Herley was not required to pay any additional stock; (ii) Herley breached the Employment Agreement with Robinson and awarded Robinson $1.5 million in damages; (iii) Herley breached the Lease Agreement with Robinson and awarded Robinson approximately $552,000 in compensatory damages; (iv) Robinson breached fiduciary duties to Herley and awarded Herley $400,000 in compensatory damages; (v) Robinson and RLI breached indemnity obligations and awarded Herley $100,000 in damages; (vi) RLI breached representations and warranties given to Herley and awarded Herley $320,000 in damages. On October 18, 2002, the Court entered a final judgment consistent with the above, and both parties filed post-trial motions. Additionally, as the prevailing party in connection with the claims asserted by RLI relating to the earn-out stock, as well as claims advanced relating to the various breaches of the Asset Purchase Agreement, Herley filed a petition for fees and costs against both RLI and Robinson on November 27, 2002 for approximately $2,000,000. RLI and Robinson also filed petitions to recover attorneys fees of approximately $240,000 for certain claims in which they contend that they were the prevailing party. On F-15 February 5, 2003, the Court denied the post-trial motions filed by the parties, thus leaving the jury verdict undisturbed. At a proceeding on April 28, 2003, the Court decided to delay ruling on all of the petitions for fees and costs until after appeals are exhausted. Accordingly, by Order dated May 6, 2003, the Court denied without prejudice all of the parties' petitions. On May 12, 2003, Herley filed its appeal to the United States Court of Appeals for the Second Circuit. On May 28, 2003, RLI filed a notice of cross-appeal. Robinson did not appeal. Herley filed its brief in support of its appeal before the Second Circuit on August 22, 2003. RLI timely filed its brief in response to Herley's appeal and in support of RLI's cross-appeal. Herley timely filed a response to RLI's brief and thereafter RLI timely filed a response to Herley's brief. Oral argument was held on December 18, 2003. By Summary Order on January 26, 2004, the Second Circuit affirmed the trial court judgment in its entirety. On February 4, 2004, RLI submitted a letter request to the trial court for relief from the judgment on RLI's claim for the earn-out stock under Federal Rule of Civil Procedure 60. RLI contends that it has "newly discovered evidence," first learned in August 2003, to justify its requested relief. Herley submitted its response in opposition by letter dated February 10, 2004. On February 26, 2004, the parties appeared before the Court concerning the various applications and were directed to submit legal briefs on various legal issues. By Order dated May 28, 2004 the trial court denied RLI's Motion for a New Trial. The Court also denied Herley's request that it exercise its general equitable power to hold Ben Robinson personally liable for any fees Herley might recover against RLI. On June 28, 2004, Herley filed suit against Ben Robinson and Frank Holt in the Superior Court of Hillsborough County, New Hampshire, asserting claims for fraudulent conveyance and piercing the corporate veil to hold Robinson personally liable for the fees incurred by Herley in defending RLI's claims discussed above. In response, Robinson took steps to collect damages awarded to him under the jury verdict. On July 21, 2004, Herley brought an Emergency Motion for Injunctive Relief and moved for an immediate order from the New Hampshire court allowing Herley to escrow the judgment owed to Robinson to be offset against any award of fees to Herley. The court entered an order denying the requested relief. On July 27, 2004, Herley paid $1,594,621 (including interest) to Ben Robinson, an amount calculated by deducting Herley's award against Robinson from the amounts awarded to Robinson on his claims under the Employment Agreement and the Lease Agreement. On July 28, 2004, the parties filed a Notice of Partial Satisfaction of Judgment. Herley's judgment against RLI remains unsatisfied. Cross petitions for attorney's fees are still pending. The Company is involved in various other legal proceedings and claims which arise in the ordinary course of its business. While any litigation contains an element of uncertainty, management believes that the outcome of such litigation will not have a material adverse effect on the Company's financial position or results of operations. Stand-by Letters of Credit The Company maintains a letter of credit facility with a bank that provides for the issuance of stand-by letters of credit and requires the payment of a fee of 1.0% per annum of the amounts outstanding under the facility. The facility expires January 31, 2006. At August 1, 2004 stand-by letters of credit aggregating approximately $11,389,000 were outstanding under this facility. Outstanding Purchase Commitments The Company has outstanding an aggregate of approximately $16,448,000 in open purchase orders as of August 1, 2004. These open purchase orders represent executory contracts for the purchase of goods and services which will be substantially fulfilled in the next six months. F-16 NOTE G - INCOME TAXES Income tax expense consisted of the following (in thousands): 52 weeks ended 53 weeks ended 52 weeks ended August 1, August 3, July 28, 2004 2003 2002 ---- ---- ---- Current Federal $ 5,514 $ 5,465 $ 5,333 State 549 533 520 Foreign 431 379 204 ----- ----- ----- 6,494 6,377 6,057 ----- ----- ----- Deferred Federal (372) (233) (1,090) State (44) (23) (106) Foreign 5 378 15 ----- ----- ------ (411) 122 (1,181) ----- ----- ------ $ 6,083 $ 6,499 $ 4,876 ===== ===== ====== The Company paid income taxes of approximately $5,496,000, $4,164,000, and $680,000 in fiscal 2004, 2003, and 2002, respectively. The following is a reconciliation of the U. S. statutory income tax rate and the effective tax rate on pretax income: 52 weeks 53 weeks 52 weeks ended ended ended August 1, August 3, July 28, 2004 2003 2002 ---- ---- ---- Statutory income tax rate 35.0 % 34.0 % 34.0 % State income taxes, net of federal income tax benefit 1.7 1.7 0.9 Benefit of extra territorial income (1.4) (1.0) (2.4) Non-deductible expenses 0.6 0.6 0.2 Benefit of foreign and foreign-source income (3.9) (3.4) (1.4) Research and development credits (1.0) - - Other, net (0.2) (0.1) (0.1) ---- ---- ---- Effective tax rate 30.8 % 31.8 % 31.2 % ==== ==== ==== Income taxes have not been provided on undistributed earnings of foreign subsidiaries. If remitted as dividends, these earnings could become subject to additional tax. The Company's intention is to reinvest non-remitted earnings of subsidiaries outside the United States permanently. F-17 The tax effects of significant items comprising deferred income taxes are as follows (in thousands): August 1, 2004 August 3, 2003 --------------------------- --------------------------- Deferred Deferred Deferred Deferred Tax Tax Tax Tax Assets Liabilities Assets Liabilities ------ ----------- ------ ----------- Intangibles $ - $ 2,186 $ - $ 2,298 Accrued vacation pay 335 - 260 - Accrued bonus 583 - 516 - Accrued warranty and other expenses 297 - 194 - Inventory 1,256 - 1,125 - Depreciation - 2,662 - 2,647 Contract losses 221 - 183 - Net operating loss carry-forwards 230 - 230 - Other 267 - 365 - ----- ----- ----- ----- $ 3,189 $ 4,848 $ 2,873 $ 4,945 ===== ===== ===== ===== As of August 1, 2004 the Company has available net operating loss carry-forwards for state income tax purposes of approximately $1,300,000 which expire through fiscal 2020. NOTE H- LONG-TERM DEBT Long-term debt is summarized as follows (in thousands): August 1, August 3, Rate 2004 2003 -------------------- ---- ---- Revolving loan facility (a) 2.75% and 3.28% $ - $ - Mortgage note (b) 7.43% 2,524 2,610 Industrial Revenue Bonds (c) 4.07% 2,805 2,905 Note for acquired business (d) 1.8% 1,212 1,500 Other - 108 74 ----- ----- 6,649 7,089 Less current portion 804 686 ----- ----- $ 5,845 $ 6,403 ===== ===== (a) In June 2002, the Company entered into a new $50,000,000 Revolving Credit Loan Agreement with two banks on an unsecured basis which may be used for general corporate purposes, including business acquisitions. The revolving credit facility requires the payment of interest only on a monthly basis and payment of the outstanding principal balance on January 31, 2006 (as amended). The Company may elect to borrow up to a maximum of $5,000,000 with interest based on the Federal Funds Target Rate plus a margin of 1.50% to 1.80%, or up to a maximum of $45,000,000 with interest based on LIBOR plus a margin of 1.35% to 1.65%. The applicable incremental margin is based on the ratio of total liabilities to tangible net worth, as those terms are defined in the agreement. The Federal Funds Target Rate and the LIBOR rate was 1.25% and 1.48%, respectively, at August 1, 2004. There is a fee of 15 basis points per annum on the unused portion of the $45,000,000 LIBOR based portion of the credit facility payable quarterly. There are no borrowings under the line at August 1, 2004 and August 3, 2003. The agreement contains various financial covenants, including, among other matters, minimum tangible net worth, total liabilities to tangible net worth, debt service coverage, and restrictions on other borrowings. The Company is in compliance with all covenants at August 1, 2004. F-18 (b) The mortgage loan is for a term of ten years commencing February 16, 1999 with fixed monthly principal and interest installments of $23,359, including interest at a fixed rate of 7.43%, and is based upon a twenty year amortization. The loan is secured by a mortgage on the Company's land and building in Lancaster, Pennsylvania having a net book value of approximately $1,653,000. The mortgage note agreement contains various financial covenants, including, among other matters, the maintenance of specific amounts of tangible net worth, debt to tangible net worth, debt service coverage, and restrictions on other borrowings. The Company is in compliance with all covenants at August 1, 2004. In connection with this loan, the Company paid approximately $45,000 in financing costs. Such costs are included in Other Assets in the accompanying consolidated balance sheets at August 1, 2004 and August 3, 2003, and are being amortized over the term of the loan (10 years). (c) On October 19, 2001, the Company received $3,000,000 in proceeds from the East Hempfield Township Industrial Development Authority Variable Rate Demand/Fixed Rate Revenue Bonds Series of 2001 (the "Bonds"). The Bonds are due in varying annual installments through October 1, 2021. The initial installment of $95,000 was paid October 1, 2002 and increases each year until the final payment of $225,000 in 2021. The interest rate on the Bonds is reset weekly at the prevailing market rate of the BMA Municipal index. The initial rate of interest was 2.1%, which, after giving effect to a ten year interest rate swap agreement (See Note O) becomes a fixed rate of 4.07%. The interest rate at August 1, 2004 was 1.23%. The bond agreement requires a sinking fund payment on a monthly basis to fund the annual Bonds redemption installment. Proceeds from the Bonds were used for the construction of a 15,000 square foot expansion of the Company's facilities in Lancaster Pennsylvania, and for manufacturing equipment. The Bonds are secured by a letter of credit expiring October 18, 2006 and a mortgage on the related properties pledged as collateral. The net book value of the land and building covered by the mortgage is approximately $1,749,000 at August 1, 2004. (d) In connection with the acquisition of EWST as of September 1, 2002, the Company issued a note for 1,000,000 Pounds Sterling, including interest at 1.8%, payable in annual installments of 333,334 Pounds Sterling beginning October 1, 2003. Based on the spot rate of exchange at August 1, 2004 of 1.8183 the U.S. Dollar equivalent of the annual installments is approximately $606,000. The Company paid interest in 2004, 2003 and 2002 of approximately $314,000, $355,000 and $316,000, respectively. Future payments required on long-term debt are as follows (in thousands): Fiscal year ending during: Amount ------------------------- ------ 2005 $ 804 2006 817 2007 223 2008 236 2009 198 Future 4,371 ----- $ 6,649 F-19 NOTE I - ACCOUNTS PAYABLE AND ACCRUED EXPENSES Accounts payable and accrued expenses include the following (in thousands): August 1, August 3, 2004 2003 ---- ---- Accounts payable $ 10,089 $ 7,152 Accrued payroll costs and bonuses 4,987 4,257 Accrued commissions 692 508 Accrued royalties 8 284 Accrued legal and accounting fees 240 20 Accrued warranty costs 580 359 Accrued rent expense 197 189 Unearned income 81 86 Other accrued expenses 640 322 ------ ------ $ 17,514 $ 13,177 ====== ====== NOTE J - EMPLOYEE BENEFIT PLANS In August 1985, the Board of Directors approved an Employee Savings Plan ("Plan") which qualified as a thrift plan under Section 401(k) of the Internal Revenue Code. This Plan, as amended and restated, allows employees to contribute between 2% and 15% of their salaries to the Plan. The Company, at its discretion can contribute 100% of the first 2% of the employees' contribution and 25% of the next 4%. Additional Company contributions can be made depending on profits. The aggregate benefit payable to an employee is dependent upon his rate of contribution, the earnings of the fund, and the length of time such employee continues as a participant. The Company has recognized expenses of approximately $618,000, $513,000 and $533,000 under the Plan for the 52 weeks ended August 1, 2004, and the 53 weeks ended August 3, 2003 and 52 weeks ended July 28, 2002, respectively. The Company's Israeli subsidiary provides for employee severance liabilities pursuant to the Israeli severance pay law and labor agreements. The Company's liability is fully provided for by monthly payments deposited with insurers and by a reserve established by the Company to cover the portion of this liability not covered by the Company's deposits. In addition to recognizing an expense for the funding to the insurance programs for this severance obligation, the Company also records as expense the net increase in its unfunded severance liability. The liability for this unfunded severance obligation is carried in Other Long-term Liabilities on the accompanying Consolidated Balance Sheets and was $932,000 and $849,000 at August 1, 2004 and August 3, 2003, respectively. The total expense recognized for employee severance programs in Israel (both the funded and unfunded portion of the program) was approximately $313,000, $353,000 and $226,000 for fiscal years 2004, 2003 and 2002, respectively. NOTE K - RELATED PARTY TRANSACTIONS In connection with the move of the Amityville facilities of GMC in fiscal 1999, the Company entered into a 10 year lease agreement with a partnership owned by the children of certain officers of the Company. The lease provides for initial minimum annual rent of $312,000 subject to escalation of approximately 4% annually throughout the 10 year term. Additionally, in March 2000, The Company entered into another 10 year lease with the same partnership for additional space. The initial minimum annual rent of $92,000 is subject to escalation of approximately 4% annually. F-20 NOTE L - COMPUTATION OF PER SHARE EARNINGS The following table shows the components used in the calculation of basic earnings per share and earnings per share assuming dilution (in thousands except per share data): 52 weeks 53 weeks 52 weeks ended ended ended August 1, August 3, July 28, 2004 2003 2002 ---- ---- ---- Numerator: Income from continuing operations $ 13,673 $ 13,937 $ 10,730 Loss from discontinued operations - - (921) Cumulative effect of adopting SFAS 142 - - (4,637) ------ ------ ----- Net Income $ 13,673 $ 13,937 $ 5,172 ====== ====== ===== Denominator: Basic weighted-average shares 14,105 14,317 12,041 Effect of dilutive securities: Employee stock options and warrants 791 714 937 ------ ------ ------ Diluted weighted-average shares 14,896 15,031 12,978 ====== ====== ====== Stock options and warrants not included in computation 4 702 126 = === === The number of stock options not included in the computation of diluted EPS relates to stock options having exercise prices ranging from $17.12 to $20.45 which are greater than the average market price of the common shares during the period, and therefore, are antidilutive. The options, which were outstanding as of August 1, 2004, expire at various dates through May 14, 2009. NOTE M - SHAREHOLDERS' EQUITY On April 30, 2002, the Company completed the sale of 3,000,000 shares of common stock to the public at $23.00. The Company received net proceeds of approximately $64,812,000 after underwriting discounts and commissions and other expenses of the offering. In March 2003, the Board of Directors approved the 2003 Stock Option Plan which covers 1,000,000 shares of the Company's common stock. Options granted under the plan are non-qualified stock options. Under the terms of the plan, the exercise price for options granted under the plan will be the fair market value at the date of grant. The nature and terms of the options to be granted are determined at the time of grant by the compensation committee or the board of directors. The options expire no later than ten years from the date of grant, subject to certain restrictions. No options have been granted under the plan. In September 2000, the Board of Directors approved the 2000 Stock Option Plan which covers 1,500,000 shares of the Company's common stock. Options granted under the plan are non-qualified stock options. Under the terms of the plan, the exercise price for options granted under the plan will be the fair market value at the date of grant. The nature and terms of the options to be granted are determined at the time of grant by the compensation committee or the board of directors. The options expire no later than ten years from the date of grant, subject to certain restrictions. No options have been granted under the plan during fiscal year ended August 1, 2004. Options for 108,500 shares were granted during the fiscal year ended August 3, 2003. In April 1998, the Board of Directors approved the 1998 Stock Option Plan which covers 2,250,000 shares of the Company's common stock. Options granted under the plan may be incentive stock options qualified under Section 422 of the Internal Revenue Code of 1986 or non-qualified stock options. Under the terms of the plan, the exercise price for options granted under the plan will be the fair market value at the date of F-21 grant. Prices for incentive stock options granted to employees who own 10% or more of the Company's stock are at least 110% of market value at date of grant. The nature and terms of the options to be granted are determined at the time of grant by the compensation committee or the board of directors. The options expire no later than ten years from the date of grant, subject to certain restrictions. Non-qualified stock options for 40,000 shares were granted during the fiscal year ended August 1, 2004. No options were granted under this plan during the fiscal year ended August 3, 2003. In May 1997, the Board of Directors approved the 1997 Stock Option Plan which covers 2,500,000 shares of the Company's common stock. Options granted under the plan may be incentive stock options qualified under Section 422 of the Internal Revenue Code of 1986 or non-qualified stock options. Under the terms of the plan, the exercise price for options granted under the plan will be the fair market value at the date of grant. Prices for incentive stock options granted to employees who own 10% or more of the Company's stock are at least 110% of market value at date of grant. The nature and terms of the options to be granted are determined at the time of grant by the compensation committee or the board of directors. The options expire no later than ten years from the date of grant, subject to certain restrictions. Non-qualified stock options for 7,500 shares were granted during the fiscal year ended August 1, 2004. No options were granted under this plan during the fiscal year ended August 3, 2003. A summary of stock option activity under all plans for the 52 weeks ended August 1, 2004 and the 53 weeks ended August 3, 2003 and the 52 weeks ended July 28, 2002 is as follows: Non-Qualified Stock Options ------------------------------------------------------------------------- Weighted Warrant Agreements Average --------------------- Number Price Range Exercise Number Price per of shares per share Price of shares share --------- ------------- ----- ---------- ----------- Outstanding July 30, 2001 3,757,786 $ 4.06 - 13.67 $ 8.55 320,000 $ 3.09 Granted 1,406,750 11.90 - 19.52 16.05 Exercised (1,454,660) 4.06 - 13.67 7.50 (320,000) 3.09 Cancelled (282,700) 7.63 - 13.15 10.31 ----------- ------------ ----- ------- ---- Outstanding July 28, 2002 3,427,176 $ 4.06 - 19.52 $ 11.92 - - Granted 108,500 14.50 - 19.03 17.68 Exercised (227,799) 4.06 - 13.10 8.80 Cancelled (9,650) 8.38 - 13.10 11.36 ------------- ------------ ----- ------- ---- Outstanding August 3, 2003 3,298,227 $ 4.06 - 19.52 $ 12.33 - - Granted 53,500 17.32 - 20.45 19.38 Exercised (253,598) 4.06 - 19.52 9.88 Canceled (77,200) 8.38 - 17.67 11.91 ----------- ------------ ----- ------- ---- Outstanding August 1, 2004 3,020,929 $ 4.06 - 20.45 $ 12.66 - - ========= ======= ==== Options Outstanding and Exercisable by Price Range as of August 1,2004, with expiration dates ranging from May 12, 2005 to June 6, 2013 are as follows: Options Outstanding Options Exercisable -------------------------------------------- ------------------------- Weighted Average Weighted Weighted Range of Exercise Number Remaining Average Number Average Prices Outstanding Contractual Life Exercise Price Exercisable Exercise Price ----------------- ----------- ---------------- -------------- ----------- -------------- $ 4.06 - $ 8.38 657,879 4.6 $ 8.01 554,979 $ 7.94 8.42 - 10.20 269,550 4.6 9.18 267,150 9.17 10.46 - 11.92 636,650 4.7 10.49 580,850 10.48 13.10 - 13.10 683,850 6.2 13.10 578,400 13.10 14.25 - 20.45 773,000 6.7 19.23 615,200 19.30 --------- --- ----- --------- ----- $ 4.06 - $ 20.45 3,020,929 5.5 $ 12.66 2,596,579 $ 12.48 ========= ========= F-22 In December 1995, common stock warrants were issued to certain officers for the right to acquire 440,000 shares of common stock of the Company at the fair market value of $3.09 per share at date of issue. The warrants vest immediately and expire December 13, 2005. The remaining warrants for 320,000 shares outstanding at July 29, 2001 were exercised during the fiscal year ended July 28, 2002. NOTE N - SEGMENT REPORTING, MAJOR CUSTOMERS, EXPORT SALES, AND GEOGRAPHIC INFORMATION The Company's chief operating decision makers are considered to be the Chairman and the Chief Executive Officer (CEO). The Company's Chairman and CEO evaluate both consolidated and disaggregated financial information, primarily gross revenues and cash generated, in deciding how to allocate resources and assess performance. The Chairman and CEO also use certain disaggregated financial information for the Company's product groups. The Company does not determine a measure of operating income or loss by product group. The Company's product groups have similar long-term economic characteristics, such as application, and are similar in regards to (a) nature of products and production processes, (b) type of customers, and (c) method used to distribute products. Accordingly, the Company operates as a single integrated business and as such has one operating segment as a provider of complex microwave radio frequency (RF) and millimeter wave components and subsystems for defense and commercial customers worldwide. All of the Company's revenues result from sales of its products. Revenues for fiscal years 2004, 2003 and 2002 were as follows: defense electronics, $113,172,000, $103,746,000 and $80,615,000, respectively; and commercial technologies, $8,982,000, $6,477,000, and $12,266,000, respectively. Defense electronics includes revenues of $1,078,000, and commercial technologies includes revenue of $3,045,000, from March 29, 2004 attributable to the acquisition of CTI (See Note B.) Net sales to the U.S. Government in fiscal 2004, 2003 and 2002 accounted for approximately 17%, 25% and 17% of net sales, respectively. The Raytheon Company accounted for approximately 10% of net sales in fiscal 2004. No other customer accounted for shipments in excess of 10% of consolidated net sales during the periods presented. Foreign sales amounted to approximately $39,697,000 (including $9,103,000 in sales for EWST), $39,646,000 (including $11,212,000 in sales for EWST), and $30,070,000 in fiscal 2004, 2003 and 2002, respectively. Geographic net sales based on place of contract performance were as follows (in thousands): 2004 2003 2002 ---- ---- ---- United States $ 100,746 $ 88,294 $ 82,432 Israel 12,305 10,717 10,449 England 9,103 11,212 - ------- ------- ------ $ 122,154 $ 110,223 $ 92,881 ======= ======= ====== Net property, plant and equipment by geographic area was as follows (in thousands): 2004 2003 ---- ---- United States $ 21,544 $ 18,945 Israel 3,499 3,071 England 925 390 ------ ------ $ 25,968 $ 22,406 ====== ====== NOTE O - DERIVATIVE FINANCIAL INSTRUMENTS In October 2001, the Company entered into an interest rate swap with a bank pursuant to which it exchanged floating rate interest in connection with the Bonds discussed in Note H on a notional amount of $3,000,000 for a fixed rate of 4.07% for a 10 year period ending October 1, 2011. The notional amount reduces each F-23 year in tandem with the annual installments due on the Bonds. The fixing of the interest rate for this period offsets the Company's exposure to the uncertainty of floating interest rates on the Bonds, and as such has been designated as a cash flow hedge. The hedge is deemed to be highly effective and any ineffectiveness will be recognized in interest expense in the reporting period. The fair value of the interest rate swap was a liability of $108,000 as of August 1, 2004. There was no material hedge ineffectiveness related to cash flow hedges during the period to be recognized in earnings. NOTE P - FAIR VALUES OF FINANCIAL INSTRUMENTS The following methods and assumptions were used by the Company in estimating its fair value disclosures for financial instruments: Cash and cash equivalents: The carrying amount reported in the balance sheet for cash and cash equivalents approximated its fair value. Available-for-sale securities: The fair value of available-for-sale securities was based on quoted market prices. Long-term debt: The fair value of the mortgage note and industrial revenue bonds (including the related interest rate swap) were estimated using discounted cash flow analyses, based on the Company's current incremental borrowing rate for similar types of borrowing arrangements. The carrying amounts and fair values of the Company's financial instruments are presented below (in thousands): August 1, 2004 -------------- Carrying Amount Fair Value --------------- ---------- Cash and cash equivalents $ 66,181 $ 66,181 Available-for-sale securities 147 147 Long-term debt 5,845 6,644 NOTE Q - DISCONTINUED OPERATIONS The Company entered into an agreement effective as of the close of business September 30, 2000, to acquire all of the issued and outstanding common stock of Terrasat, Inc. ("Terrasat"), a California corporation for cash in the amount of $6,000,000, $3,000,000 of which was paid in December 2000 and $3,000,000 of which was paid in December 2001. In addition, the agreement provided for additional cash payments in the future up to $2,000,000, based on gross revenues through December 31, 2001. The targeted gross revenues under the agreement were not achieved, therefore no addition cash payments were required. In August 2001, the FASB issued SFAS No 144 "Accounting for the Impairment or Disposal of Long-Lived Assets" which addresses financial accounting and reporting for the impairment of long-lived assets and for long-lived assets to be disposed of. SFAS No 144 supersedes SFAS No. 121, "Accounting for the Impairment of Long-Lived Assets and for Long-Lived Assets to Be Disposed Of," retains the fundamental provisions of Statement 121 for (a) recognition and measurement of the impairment of long-lived assets to be held and used and (b) measurement of long-lived assets to be disposed of by sale. SFAS 144 also supersedes the accounting and reporting provisions of APB Opinion No. 30, "Reporting the Results of Operations -- Reporting the Effects of Disposal of a Segment of a Business, and Extraordinary, Unusual and Infrequently Occurring Events and Transactions," for segments of a business to be disposed of, but retains the requirement of Opinion 30 to report discontinued operations separately from continuing operations and extends that reporting to a component of an entity that either has been disposed of (by sale, by abandonment, or in a distribution to owners) or is classified as held for sale. The provisions of this statement were adopted by the Company effective on July 30, 2001. F-24 The sale of certain assets and liabilities, and the business of Terrasat was consummated on March 1, 2002, effective the close of business January 27, 2002, to certain current employees of Terrasat for cash and a note which approximates the carrying value of the net assets held for sale as of January 27, 2002 of $878,000. Summarized below are the results of discontinued operations (in thousands): 52 weeks ended July 28, 2002 ---- Net sales $ 2,147 ----- Loss from discontinued operations (1,395) Income tax (benefit) provision (474) ----- Net loss from discontinued operations $ (921) === F-25 NOTE R - QUARTERLY RESULTS The following is a summary of the unaudited quarterly results of operations for the 52 weeks ended August 1, 2004 and for the 53 weeks ended August 3, 2003 (in thousands, except for per share data). 2004 ---- November 2, February 1, May 2, August 1, 2003 2004 2004 2004 ---- ---- ---- ---- Net sales $ 28,267 29,408 30,233 34,246 Gross profit 10,642 10,363 10,768 10,876 Net income $ 3,941 3,546 3,876 2,310 ======= ======= ======= ======= Earnings per common share - Basic $ .28 .25 .27 .16 === === === === Basic weighted average shares 14,013 14,073 14,129 14,205 ====== ====== ====== ====== Earnings per common share - Diluted $ .27 .24 .26 .15 === === === === Diluted weighted average shares 14,782 14,880 14,932 14,962 ====== ====== ====== ====== 2003 ---- November 3, February 2, May 4, August 3, 2002 2003 2003 2003 ---- ---- ---- ---- Net sales $ 27,290 25,015 26,897 31,021 Gross profit 9,191 8,673 8,851 10,286 Net income $ 3,352 3,287 3,359 3,939 ======= ======= ======= ======= Earnings per common share - Basic $ .23 .23 .24 .28 === ==== ==== ==== Basic weighted average shares 14,668 14,464 14,218 13,921 ====== ====== ====== ====== Earnings per common share - Diluted $ .22 .22 .23 .27 ==== ==== ==== === Diluted weighted average shares 15,506 15,124 14,848 14,600 ====== ====== ====== ====== The fourth quarter has historically been the Company's strongest quarter for shipments. The third and fourth quarter of fiscal 2004 includes revenue attributable to the acquisition of CTI of $1,116,000 and $3,007,000, respectively. The gross profit margin in the fourth quarter of 2004 was affected by the investment in engineering programs, which are essential for long-term technology development and future revenue growth. Changes in total cost estimates on uncompleted contracts at EWST, also contributed to the decline in gross profit in the fourth quarter of fiscal 2004. The gross profit margin also varies from quarter to quarter due to changes in product mix. Included in the results of the fourth quarter of 2004 is a $1.6 million pretax payment in connection with the Robinson Labs litigation. (See Note F). F-26 NOTE S - SUBSEQUENT EVENT The Company entered into an agreement as of September 1, 2004 to purchase the majority of the assets and assume the majority of the liabilities of Reliable System Services Corporation ("RSS"), of Melbourne, Florida for an aggregate of $3,725,000 in cash. The Company expects to operate the RSS business as a wholly-owned subsidiary under the name Herley-RSS, Inc. Herley-RSS designs, develops and produces satellite-based command and control systems for prime defense contractors and entities worldwide. Consideration paid for the purchase, which closed on September 20, 2004, was entirely in cash. The transaction will be accounted for in accordance with the provisions of SFAS No. 141, "Business Combinations", which requires that all business combinations be accounted for using the purchase method. The allocation of the aggregate estimated purchase price will be determined based on detailed reviews of the fair value of assets acquired, including identified intangible assets, and liabilities assumed. Any remaining excess cost over the fair value of net assets acquired will be recognized as goodwill. ************ F-27