ZEMEX CORPORATION 1994 ANNUAL REPORT 1994 Growth Investment in Alumitech Acquisition of Greenback Acquisition of talc operations successful public offering raises $18.5 million Earnings per share up 267% Net income up 337% 1995 Objectives Complete expansion programs currently in place for feldspar, mica and metal powder facilities Begin large scale commercial production at Alumitech Increase international sales Seek new acquisitions and business opportunities Financial Highlights 1994 1993 1992 Summary of Operations Net Sales $55,306,000$47,958,000$42,020,000 Income from Continuing Operations 6,250,0003,188,000 838,000 Net Income 6,250,0001,852,000 949,000 Capital Expenditures 3,077,000 2,670,000 1,049,000 Financial Position at Year End Working Capital $26,046,000 $9,288,000 $9,431,000 Shareholders' Equity 54,052,00026,530,00028,381,000 Per Common Share Net Income $1.15 $.43 $.23 ShareholdersO Equity 7.54 5.85 6.32 Average Common Shares and Common Share Equivalents Outstanding 5,421,533 4,292,583 4,127,694 Common Shares Outstanding at Year End 7,168,153 4,535,283 4,491,834 To Our Shareholders Two years ago, Zemex redefined its corporate strategy to focus on improving and expanding its core businesses, acquiring new assets and pursuing new business opportunities. To this end, the results for the year ended December 31, 1994 reflect the initial success of this new strategy: net income of $6.25 million or $1.15 per share, and a substantially strengthened balance sheet. The overall improvement in the operating results is due to increased sales volumes and decreased operating costs in all segments, as well as the introduction of new value added products and the contribution of new businesses acquired in 1994. To maintain and increase the rate of growth achieved in 1994, the CorporationOs existing operating groups have implemented programs which will generate substantial revenue in 1995 and beyond. Projects currently underway to enhance production and profitability in the industrial minerals group include: an expansion and modernization of the sodium feldspar facility in Spruce Pine, North Carolina scheduled to be completed by the fourth quarter of 1995 which will increase capacity by 130,000 tons, potentially add annual incremental revenue of $8.5 millon and decrease operating costs by approximately 10-15%; a new, more modern and efficient potassium feldspar mine to supply the processing facility in Monticello, Georgia; an expansion at the mica processing plant in Boucherville, Quebec which will increase capacity by approximately 12,000 tons or 45% and provide significant revenue growth potential; and the introduction of new surface modified specialty products by the recently acquired talc group. The metal powders group will also grow dramatically in 1995 and 1996. The copper powder plant purchased in September 1994 is anticipated to generate incremental revenue of approximately $8 million in 1995, and the atomized steel product line is showing signs that it will yield substantial revenue growth in 1995. Plans for future additional capacity are being designed to meet anticipated volume requirements in 1996 and beyond. To further strengthen our position as a major U.S. supplier of metal powders, and to benefit our customer base, a metal powder blending facility is being constructed in St. Mary's, Pennsylvania, the heart of the powdered metallurgical industry, and is scheduled for completion in the second quarter of 1995. In addition to the growth from the core businesses, Zemex is very optimistic about its investment in Alumitech, Inc. which, in February 1995, was increased from 42% to 73%. As a result of this increased ownership, AlumitechOs operating results will be consolidated going forward. In 1995, this will have the effect of increasing revenues by more than $10 million and contributing to the growth in operating income. During 1995, Alumitech will focus on optimizing its existing facility and bringing its process to full commercial operation. After developing a constant source of feed, the next phase of growth for Alumitech will come from the construction of a large scale integrated plant. Upon completion, it is anticipated that such a facility would generate incremental revenues in excess of $18 million per year. The Corporation continues to aggressively pursue acquisition opportunities. ZemexOs acquisition strategy focuses on acquiring operations that are currently profitable but have the potential for significant upside when enhanced by the skills and market positions that the Corporation currently possesses. Management is continually seeking new opportunities and evaluating potential targets. It is the objective of Zemex and its management team to search out opportunities to improve the profitability of the Corporation and to improve the return on assets currently employed. The primary objective of management is to continue and accelerate the rate of growth of the Corporation. With this said, the strength of the Corporation is our employees and it is for their efforts and enthusiasm that we are most grateful. Richard L. Lister President and Chief Executive Officer Peter Lawson-Johnston Chairman of the Board Corporate Overview Feldspar 100% The Feldspar Corporation has operating mines and facilities at: Spruce Pine, North Carolina Edgar, Florida Monticello, Georgia Product Groups North America's largest producer of feldspathic materials producer of clay and high purity silica sands Major Products sodium feldspar potassium feldspar kaolin silica sand mica Markets Served Primary plumbing fixtures wall and floor tile electric porcelain wiring devices dinnerware specialty glass Markets Served End Use housing sector (new and renovation) commercial and industrial construction electrical/power transmission and distribution 1994 Highlights 10% increase in revenue from existing facilities increased demand for feldspar remains strong resulting in significant growth potential commenced expansion and modernization of Spruce Pine plant 1994 Contribution to Product Revenues 39.2% $21,666,000 1995 Objectives accelerate revenue growth rate complete expansion program in fourth quarter expand export sales develop new lower cost mine at Georgia facility Talc and Mica 100% Suzorite Mineral Products, Inc. has operating mines and facilities at: Suzor Township, Quebec Boucherville, Quebec Diana, New York Murphy, North Carolina Van Horn, Texas Product Groups North America's only producer of phlogopite mica producer of talc and baryte products Major Products mica talc baryte Markets Served Primary reinforced plastics sound dampening asbestos replacement ceramics fillers Markets Served End Use automotive carpet paint plastics fillers 1994 Highlights 14% increase in revenue from mica sales acquired talc operations sustained record of very high growth and profitability dominant supplier of phlogopite mica in North America 1994 Contribution to Product Revenues 15.8% $8,712,000 1995 Objectives increase export sales expand mica processing capacity by 45% develop new markets for mica develop new talc products by applying proprietary surface modification technology Subsidiary Unit Metal Powders 100% Pyron Corporation has operating facilities at: Niagara Falls, New York Maryville, Tennessee Greenback, Tennessee St. Mary's, Pennsylvania Product Groups producer of iron, steel, copper, tin and alloy metal powders Major Products atomized steel atomized iron sponge iron copper, tin and alloy powders distributors of nickel powder, manganese sulphide, etc. Markets Served Primary bushings, bearings, complex parts Markets Served End Use automotive industry small appliance industry 1994 Highlights 49% increase in revenue acquired the assets of Greenback Industries, Inc., a copper powder producer achieved largest capacity of non-ferrous metal powders in North America increased market demand for atomized ferrous products 1994 Contribution to Product Revenues 45.0% $24,928,000 1995 Objectives increase sales of atomized ferrous products by 65% complete blending facility in St. Mary's, PA introduce new copper based products Subsidiary Unit Alumitech 73% Alumitech, Inc. has operating facilities at: Streetsboro, Ohio Cleveland, Ohio Product Groups producer/recycler of metallic and non-metallic materials from secondary aluminum drosses and saltcake a unique and proprietary process for recycling waste drosses into marketable commercial products Major Products secondary aluminum ingots mixed salts high temperature insulation abrasives Markets Served Primary secondary aluminum industry Markets Served End Use refractory insulation aluminum 1994 Highlights achieved profitable operations acquired ceramic fiber production facility developed ceramic fiber insulation using ONMPO from the patented process 1994 Contribution to Product Revenues 1995 Objectives Alumitech was accounted for on an equity basis in 1994 upscale process to large reliable commercial operation upgrade commercial production of NMP design new large scale integrated plant for construction in 1996 Management's Discussion and Analysis of Financial Condition and Results of Operations The following is a discussion and analysis of the financial condition and results of operations of the Corporation for the years ended December 31, 1994, 1993, and 1992, and certain factors that may affect the CorporationOs prospective financial condition and results of operations. The following should be read in conjunction with the Consolidated Financial Statements and related notes thereto included elsewhere herein. Overview The Corporation is a diversified producer of specialty materials for a variety of industrial applications. The Corporation operates in two principal business segments: (1) industrial minerals, which includes The Feldspar Corporation, Suzorite Mica Products Inc. and Suzorite Mineral Products, Inc.; and (2) powdered metals, which includes Pyron Corporation and Pyron Metal Powders, Inc. In 1993, the Board of Directors refocused the strategic direction of the Corporation. Since then, the Corporation has sold certain non-core assets, and has undertaken several strategic acquisitions and investments. In 1993, the Corporation sold its 70% interest in Perangsang Pasifik Senderian Berhad (OPPSBO), a tin dredging operation in Malaysia, and its Virginia aplite facility, and acquired Suzorite Mica Products Inc. (OSuzoriteO). During 1994, Zemex purchased the assets of Greenback Industries, Inc., the talc operations of Whittaker, Clark & Daniels, Inc. and invested in Alumitech, Inc., a company with a patented process for recycling aluminum dross. As a result of this strategic redirection, the CorporationOs net sales have increased from $42.0 million in 1992 to $55.3 million in 1994, an increase of 31.6%, and the Corporation has increased earnings from $0.9 million in 1992 to $6.25 million in 1994. Basis of Presentation The Corporations acquisition of Suzorite in 1993 was accounted for as a pooling of interests. Accordingly, the financial results of the Corporation in all prior fiscal periods are presented as though the Corporation had always owned Suzorite. The CorporationOs 70% interest in PPSB, which was sold in 1993, has been presented separately in the CorporationOs financial statements as a discontinued operation. Results of Operations Year Ended December 31, 1994 Compared to Year Ended December 31, 1993 Net Sales 1994 1993 Change Change Industrial Minerals$30,378,000$31,104,000$(726,000)(2.3)% Metal Powders 24,928,000 16,854,000 8,074,000 47.9% $55,306,000 $47,958,000 $7,348,000 15.3% The CorporationOs net sales for the year ended December 31, 1994 were $55.3 million, an increase of $7.3 million, or 15.3% from 1993. The increase was primarily the result of increased sales of the CorporationOs feldspar, phlogopite mica, and metal powder products, offset in part by decreased sales resulting from the sale of the Virginia aplite facility in the fourth quarter of 1993. Net sales in the industrial minerals segment for the year ended December 31, 1994 were $30.4 million, a decrease of $0.7 million, or 2.3%, compared to 1993. However, net sales for 1993 included $4.1 million attributable to the Virginia aplite facility. When this amount is excluded from the 1993 results, net sales in the industrial minerals segment during 1994 increased by $3.4 million or 12.5% above 1993. This increase was primarily due to increased demand for the CorporationOs sodium feldspar and phlogopite mica products fueled by growth in the construction and automotive sectors of the U.S. economy, the introduction of new products and some price increases. Net sales in the metal powders segment for the year ended December 31, 1994 were $24.9 million, an increase of $8.1 million or 47.9% from 1993. The increase was attributable primarily to increased market acceptance of the CorporationOs new atomized powder products and strong demand for sponge iron powder. The asset purchase of Greenback Industries, Inc., a copper powder producer, contributed $3 million in incremental revenue in 1994. Cost of Goods Sold Cost of goods sold for the year ended December 31, 1994 was $40.6 million, an increase of $3.8 million or 10.4% from 1993. As a percentage of net sales, cost of goods sold decreased to 73.3% for the year ended December 31, 1994 from 76.6% in 1993. The decrease was primarily due to fixed cost absorption associated with higher volumes and to improvements in product mix with the introduction of new higher value-added products. In addition, 1993 included certain non-recurring engineering and product development costs associated with the CorporationOs introduction of its atomized metal powder product line. Selling, General and Administrative Expense Selling, general, and administrative expense (OSG&A expenseO) for the year ended December 31, 1994 increased by 4.2% from 1993 to $6.6 million. As a percentage of net sales, SG&A expense decreased from 13.2% in 1993 to 11.9% in 1994, reflecting the benefit derived from higher volumes. Depreciation, Depletion and Amortization Depreciation, depletion and amortization for the year ended December 31, 1994 was $2.3 million, a decrease of $0.1 million, virtually unchanged from 1993. Operating Income Operating income for the year ended December 31, 1994 was $5.8 million, an increase of $4.6 million, or 372%, from 1993. The increase was due in part to the reasons discussed above. In addition, operating income for 1993 included restructuring charges of $1.25 million. Excluding such restructuring charges, the increase was $3.4 million or 135% and operating income before restructuring charges as a percentage of net sales increased from 5.2% in 1993 to 10.6% in 1994. Interest Expense, Net Interest expense for the year ended December 31, 1994 decreased by 52.6% from $0.9 million in 1993 to $0.4 million in 1994, reflecting lower levels of indebtness. More than 50% of the CorporationOs long term debt was repaid from the proceeds raised in the September 1994 public offering. Provision for Income Taxes In 1994, the Corporation realized an income tax recovery of $1.5 million as the result of an adjustment for the realization of a tax benefit arising from loss carryforwards for financial statement purposes in accordance with SFAS 109. SFAS 109 requires the recognition of the benefit of tax loss carryforwards with an assessment as to whether a valuation allowance should be established for deferred tax assets. The recognition of the $1.5 million benefit was necessitated primarily by revisions to the estimated future taxable income during the CorporationOs tax loss carryforward period. As a result of the $1.5 million tax recovery, the Corporation's provision for income taxes for the year ended December 31, 1994 decreased to a recovery of $0.7 million from a provision of $0.5 million in 1993. Net Income and Earnings Per Share As a result of the factors discussed above, net income for the year ended December 31, 1994 was $6.25 million, an increase of $4.4 million from 1993. As the impact of the income tax recovery is significant, the CorporationOs earnings per share have been restated below under two different scenarios: (i) without the accelerated recognition of the benefit of previous yearsO tax loss carryforwards (i.e. before application of SFAS 109); and (ii) on a fully taxed basis (i.e. as though the Corporation had no tax loss carryforwards available). 1994 1993 1992 Pre-tax Income $5,579,000 $2,322,000 $1,373,000 Primary EPS, as reported $1.15 $0.43 $0.23 EPS, without accelerated recognition of tax loss carryforwards $0.88 $0.43 $0.23 EPS, fully taxed $0.64 $0.34 $0.23 Year Ended December 31, 1993 Compared to Year Ended December 31, 1992 Net Sales The Corporation's net sales for the year ended December 31, 1993 were $48.0 million, an increase of $5.9 million, or 14.1%, compared to 1992. Net sales in the industrial minerals segment for 1993 were $31.1 million, an increase of $1.7 million, or 5.8%, compared to 1992. This increase was primarily due to an increase in sales volume of feldspar to the ceramics industry. Increased sales of feldspar in 1993 offset the effect of the loss of two months of net sales from the Virginia aplite facility, which was sold in November 1993. Net sales in the metal powders segment for the year ended December 31, 1993 were $16.9 million, an increase of $4.2 million, or 33.5%, from 1992. The increase was primarily due to the CorporationOs success in increasing sales from its copper powder production facility, which was purchased in 1992, and to increased sales of other metal powder products, particularly the Corporation's new atomized product line, which commenced production in 1992. Cost of Goods Sold Cost of goods sold for the year ended December 31, 1993 was $36.7 million, an increase of $4.7 million, or 14.6%, from 1992. As a percentage of net sales, cost of goods sold remained relatively unchanged at 76.6%. Selling, General and Administrative Expense SG&A expense for the year ended December 31, 1993 increased by 10.2% from 1992 to $6.3 million. As a percentage of net sales, SG&A expense decreased from 13.7% in 1992 to 13.2% in 1993. General corporate expenses declined as a result of staff reductions and the CorporationOs strategic decision to decentralize its operations by increasing responsibility and authority at the divisional level. The decrease in corporate expenses during 1993 was offset by increased SG&A expense in the CorporationOs operating divisions. Depreciation, Depletion and Amortization Depreciation, depletion and amortization for the year ended December 31, 1993 decreased by 3.2% from 1992, to $2.4 million. Restructuring Charges During 1993, the Corporation incurred $1.3 million in restructuring charges. The charges related to severance payments made to a former executive officer, additional write-downs taken on property owned in Connecticut which was held for resale, the closure of the Asheville, North Carolina office and the relocation of certain senior management to Atlanta, Georgia. Operating Income Operating income for the year ended December 31, 1993 was $1.2 million, a decrease of $0.5 million, or 28.8%, from 1992. Prior to restructuring charges, operating income was $2.5 million, an increase of $0.8 million, or 43.2%, from 1992. The market for mica and feldspathic materials gained strength throughout 1993 and this segment was able to maintain its operating profit. During 1993, the metal powders segment experienced a decline in operating income of $0.3 million, or 20.3%, which was due to expenses incurred in the start-up of the atomization plant. The profitability of the metal powder operations improved slightly but was insufficient to compensate for the startup expenses incurred. Interest Expense, Net Interest expense for the year ended December 31, 1993 increased by 2.3% from 1992 to $0.9 million as a result of a modest increase in the average amount of total debt outstanding. Other Income The Corporation had other income of $3.3 million in 1993, resulting primarily from a gain on the sale of the Virginia aplite facility of $3.7 million, which was partially offset by costs related to the acquisition of Suzorite and other miscellaneous income and expense items. Provision for Income Taxes The Corporation's provision for income taxes for the year ended December 31, 1993 was $0.5 million, an increase of 10.8%, from 1992. This increase related entirely to an increase in foreign income taxes. Income taxes on domestic income in 1993 and 1992 were offset by the recognition of the benefit of operating loss carryforwards in each year. Loss from Discontinued Operations The Corporation recorded a loss of $1.3 million from discontinued operations in 1993, which consisted of the CorporationOs 70% interest in a Malaysian tin dredging company, PPSB. The loss consisted of two components: (i) $0.1 million from operations during the year; and (ii) $1.2 million from the disposal of these operations. Net Income As a result of the factors discussed above, net income for the year ended December 31, 1993 was $1.9 million, an increase of $0.9 million, or 95.2%, from 1992. Liquidity and Capital Resources The Corporation has principally funded its extraction and processing activities through cash flow from operations, bank debt and the sale of common stock and warrants. During the most recent three-year period ended December 31, 1994, the Corporation funded all capital acquisitions and debt reduction from a combination of additional debt, cash flow from operations, proceeds from the sale of operations not considered consistent with its strategic focus and, in addition, in September 1994 the Corporation completed a public offering, raising net proceeds of approximately $18.5 million. These funds were utilized in part to repay long term debt and fund acquisitions. In 1994 there were two asset aquisitions that impacted liquidity. The September 15, 1994 acquisition of the assets of Greenback Industries, Inc. and the December 1, 1994 acquisition of certain assets of Whittaker, Clark & Daniels Inc. have, at December 31, 1994, resulted in an increase in non-cash working capital of approximately $5.0 million. In addition, the prepayment of certain long term debt facilities resulted in an increase of $3.4 million in working capital by eliminating the related current portion of the long term debt. Cash Flow from Operations The Corporation had $26.0 million of working capital at December 31, 1994, compared to working capital of $9.3 million at December 31, 1993. Net cash provided by operating activities for the year ended December 31, 1994 was $2.6 million, up $0.8 million or 50% relative to 1993. Financing Agreements As a result of a successful public offering in September 1994, the Corporation raised $18.5 million net and paid down more than 50% of its long term debt, including its revolving credit loan and Suzorite Mica Products Inc.Os term credit facility. Pyron Metal Powders, Inc. has issued two promissory notes to the former owners of Greenback in connection with the acquisition of those operations. One promissory note with an aggregate principal amount outstanding as of December 31, 1994 of $650,000 bears interest at 7% with principal due in two equal instalments of $325,000 on September 15, 1995 and 1996, respectively. A second note with a principal amount outstanding as of December 31, 1994 of $413,913 is non-interest bearing with monthly principal payments of $12,500 due commencing October 15, 1994 until the final payment of $12,313 due September 15, 1997. Pyron Corporation (OPyronO) entered into a lease agreement on November 29, 1989 with the Niagara County Industrial Development Agency (the OAgencyO) to partially finance the construction of a new manufacturing facility, acquire and install equipment and machinery, and renovate the existing Pyron facility for the purpose of manufacturing atomized steel powders. The agreements authorized the Agency to issue and sell Industrial Development Revenue Bonds in the aggregate principal amount of $7.7 million to provide funds for the project. While the bonds are not the obligation of Pyron, the lease agreement requires Pyron to make quarterly rental payments to the Agency equal to the debt service under the sinking fund requirements and interest on the outstanding principal. The amount outstanding at December 31, 1994 was $5.1 million. PyronOs payments under the lease agreement are $0.5 million annually until paid. The bonds bear interest at a variable rate not to exceed 15.0% per annum. The bond rate at December 31, 1994 was 5.65%, at December 31, 1993 was 3.3% and at December 31, 1992 was 4.4%. Pyron has the option to convert the bonds to a fixed interest rate at any time during the lease term. Under the lease agreement, Pyron may purchase the facility at any time during the lease term, which expires November 1, 2004, by paying the outstanding principal amount of the bonds plus $1. At December 31, 1994, the current portion of long term debt for the Corporation was $1.1 million. In March 1995 the Corporation entered into a $25 million credit agreement with two banks. The agreement provides for an acquisition facility, a capital expenditure facility and an operating facility. Outstanding amounts bear interest at rates which can vary from Libor plus 1.25% to Libor plus 2.25%, depending on certain financial statistics. The credit agreement is secured by certain assets of the Corporation. As of March 21, 1995, no draws had been made under the facility. Capital Expenditures The Corporation's primary capital activities in the past involved the acquisition and development of industrial materials properties and facilities and necessary capital investments to maintain operating viability and meet environmental, health and safety standards at its existing operations. During 1994, capital expenditures were $3.1 million compared to $2.7 million and $1.4 million for the years ended December 31, 1993 and 1992, respectively. The Corporation currently has several major capital programs underway: the expansion of the Spruce Pine, North Carolina facility, the expansion of the Boucherville, Quebec plant, and the construction of a blending facility in St. Mary's, Pennsylvania. The programs, which will require 1995 expenditures of approximately $16 million, will be funded by cash on hand, cash flow from operations and debt. Although the CorporationOs capital budgets provide for certain reclamation and environmental compliance activities, management believes that it is environmentally responsible and that the cost of the CorporationOs environmental compliance should be minor in nature and have no material adverse effect on the Corporation's results of operations or financial condition in 1995. The Corporation is not currently party to any definitive acquisition agreements with respect to additional property or other acquisitions. The Corporation will, however, continue to monitor potential strategic acquisitions that would enhance its current activities. Seasonality and Inflation Sales of the Corporation's products are moderately seasonal. Inflation in recent years has not adversely affected the Corporation's results of operations or costs, and is not expected to adversely affect the Corporation in the future unless it grows substantially and the markets for industrial minerals and metal powders suffer from a negative impact on the economy in general. Capital Stock. The capital stock of Zemex Corporation is traded on the New York Stock Exchange. Warrants, which were part of the Stock Rights Offering in 1990 (see Note 9 to the Corporation's consolidated financial statements), are traded on the National Association of Securities Dealers Automated Quotation (ONASDAQO) system. The price range in which the stock and warrants has traded is shown for the past two years in the following tables. Capital Stock Prices 1994 Q1 Q2 Q3 Q4 Year High 7 11 7/8 12 1/4 11 12 1/4 Low 6 1/4 6 1/8 9 5/8 7 3/4 6 1/8 Close 6 3/8 11 1/2 10 3/4 8 5/8 85/8 1993 Q1 Q2 Q3 Q4 Year High 5 7/8 6 5/8 8 7 7/8 8 Low 4 1/2 5 7/8 6 5/8 6 3/4 4 1/2 Close 4 1/2 6 5/8 7 1/2 6 3/4 6 3/4 In the fourth quarter of each of 1994, 1993 and 1992, the Corporation declared a 2 percent stock dividend. As of December 31, 1994, there were approximately 1,540 holders of record of the Corporation's capital stock. This number includes shares held in nominee name and, thus, does not reflect the number of holders of a beneficial interest in the stock. Warrant Prices 1994 Q1 Q2 Q3 Q4 Year High 7/8 2 1/2 2 3/4 2 1/2 2 3/4 Low 1/4 3/8 1 l/4 5/8 1/4 Close 3/8 2 1/4 2 1/4 5/8 5/8 1993 Q1 Q2 Q3 Q4 Year High 1/4 1/2 7/8 1 1 Low 1/4 1/4 1/2 7/8 1/4 Close 1/4 1/2 7/8 7/8 7/8 The warrants began trading on the NASDAQ under the symbol OZMEXWO in July 1990 (see Note 9 to the Corporation's consolidated financial statements). Independent AuditorsO Report To the Shareholders and the Board of Directors of Zemex Corporation We have audited the accompanying consolidated balance sheets of Zemex Corporation and Subsidiaries as of December 31, 1994 and 1993 and the related consolidated statements of income, shareholdersO equity, and cash flows for each of the three years in the period ended December 31, 1994. These financial statements are the responsibility of the CorporationOs management. Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits in accordance with generally accepted auditing standards in the United States. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe our audits provide a reasonable basis for our opinion. In our opinion, such consolidated financial statements present fairly, in all material respects, the financial position of Zemex Corporation and Subsidiaries as of December 31, 1994 and 1993 and the results of their operations and their cash flows for each of the three years in the period ended December 31, 1994 in conformity with generally accepted accounting principles in the United States. Deloitte & Touche Chartered Accountants Toronto, Ontario February 15, 1995 Management Report The Management of Zemex Corporation and Subsidiaries has the responsibility for preparing the consolidated financial statements presented in this Annual Report and for their accuracy and integrity. The statements have been prepared in conformity with generally accepted accounting principles in the United States, and include informed judgements and estimates as required. Other financial information in this Annual Report is consistent with the financial statements. The Zemex Corporation system of internal controls is designed to provide reasonable assurance, at a justifiable cost, as to the reliability of financial records and reporting and the protection of assets. This system includes organizational arrangements with clearly defined lines of responsibility. Deloitte & Touche, independent auditors, have audited the consolidated financial statements of Zemex Corporation and their opinion is above. Zemex Corporation has formal standards of corporate conduct and policies regarding high standards of ethics and financial integrity. These policies have been disseminated to appropriate employees and internal control procedures provide reasonable assurance that violations of these policies, if any, are detected. Allen J. Palmiere Richard L. Lister Chief Financial Officer President and Chief Executive Officer Audit Committee Report The Audit Committee of the Board of Directors is composed of three independent directors, Patrick H. O'Neill, Chairman, Thomas B. Evans, Jr. and John M. Donovan. The Committee held four meetings during 1994. The Audit Committee oversees the financial reporting process of the Corporation on behalf of the Board of Directors. In fulfilling its responsibility, the Committee recommended to the Board of Directors, subject to shareholder approval, the selection of the CorporationOs independent auditors. The Audit Committee met with Management and representatives of the auditors, Deloitte & Touche, to review accounting, auditing and financial reporting matters. The Committee met with Deloitte & Touche representatives without Management present. Patrick H. OONeill Chairman, Audit Committee Zemex Corporation Consolidated Balance Sheets December 31 1994 1993 Assets Current Assets Cash and cash equivalents $8,343,000 $3,796,000 Accounts receivable (less allowance for doubtful accounts of $414,000 at December 31, 1994 and $370,000 at December 31, 1993) (Note 15) 10,678,000 6,949,000 Inventories (Note 3) 16,490,000 8,687,000 Prepaid expenses 660,000 480,000 36,171,000 19,912,000 Investment (Note 2) 2,286,000 D Property, Plant and Equipment (Notes 4 and 8) 29,020,000 25,358,000 Other Assets (Note 5) 3,387,000 3,144,000 $70,864,000 $48,414,000 Liabilities and ShareholdersO Equity Current Liabilities Bank indebtedness $180,000 $595,000 Accounts payable and accrued liabilities 8,474,000 5,433,000 Accrued income taxes 397,000 70,000 Current portion of long term debt (Note 8) 1,074,000 4,526,000 10,125,000 10,624,000 Long Term Debt (Note 8) 5,461,000 8,735,000 Other Non-Current Liabilities 549,000 482,000 Deferred Income Taxes (Note 6) 677,000 2,043,000 16,812,000 21,884,000 Commitments (Notes 4 and 11) ShareholdersO Equity Common stock (Note 9) 7,168,000 4,535,000 Paid-in capital 38,291,000 17,910,000 Retained earnings 11,668,000 6,738,000 Note receivable from shareholder (Note 9) (1,749,000) (1,749,000) Cumulative translation adjustment(1,326,000) (904,000) 54,052,000 26,530,000 $70,864,000 $48,414,000 See Notes to the Consolidated Financial Statements Zemex Corporation Consolidated Statements of ShareholdersO Equity Years ended December 31 Note Receivable CommonPaid-in- Retained fromCumulative Stock Capital EarningsShareholderTranslationTotal Balance at December 31, 1991$3,988,000$16,765,000$7,508,000$D $128,000$28,3 89,000 Stock Issued to Shareholder (Note 9)357,0001,392,000 D(1,749,000) D D Stock Dividend (Note 9) 59,000 286,000(346,000) D D (1,000) Net Income for the YearD D 949,000 D D 949,000 Translation AdjustmentD D D D (956,000)(956,000) Balance at December 31, 1992 4,404,00018,443,0008,111,000(1,749,000)(828,000)28,3 81,000 Stock Issued to Former Officer 50,000 300,000 D D D 350,000 Stock Dividend (Note 9) 81,000 520,000(604,000) D D (3,000) Cash Dividend Paid by Suzorite Mica Products Inc. (Note 9)D D (2,621,000) D D (2,621,0 00) Reduction of Capital by Suzorite Mica Products Inc. (Note 9) D(1,353,000) D D D(1,353,0 00) Net Income for the YearD D 1,852,000 D D1,852,000 Translation AdjustmentD D D D (76,000)(76,000) Balance at December 31, 1993 4,535,00017,910,0006,738,000(1,749,000)(904,000)26,5 30,000 Stock Issued for Cash (Note 9)2,348,00018,174,000D D D 20,522,000 Stock Dividend (Note 9)146,0001,171,000(1,320,000) D D (3,000) Stock Options and Warrants Exercised (Note 9) 56,000 357,000 D D D 413,000 Stock issued in Connection with talc Purchase (Note 2)136,0001,091,000 D D D 1,227,000 Stock Purchased for Cancellation (Note 9)(53,000)(412,000) D D D (465,000) Net Income for the YearD D 6,250,000 D D 6,250,000 Translation AdjustmentD D D D(422,000)(422,000) Balance at December 31, 1994 $7,168,000$38,291,000$11,668,000$(1,749,000)$ (1,326,000)$54,052,000 See Notes to the Consolidated Financial Statements Zemex Corporation Consolidated Statements of Income Years ended December 31 1994 1993 1992 Net Sales $55,306,000$47,958,000$42,020,000 Costs and Expenses Cost of goods sold 40,552,00036,742,00032,061,000 Selling, general and administrative 6,598,000 6,331,000 5,745,000 Depreciation, depletion and amortization 2,315,000 2,398,000 2,477,000 49,465,00045,471,00040,283,000 Operating Income before Restructuring Charges 5,841,000 2,487,000 1,737,000 Restructuring Charges (Note 10) D 1,250,000 D Operating Income 5,841,000 1,237,000 1,737,000 Other Income (Expenses) Interest expense, net (Note 8)(425,000)(896,000)(876,000) Gain on sale of investment (Note 2) D D 205,000 Other, net (Notes 2 and 10) 163,000 3,317,000 196,000 (262,000) 2,421,000 (475,000) Income before Provision for Income Taxes 5,579,000 3,658,000 1,262,000 (Recovery of) Provision for Income Taxes (Note 6) (671,000) 470,000 424,000 Income from Continuing Operations 6,250,0003,188,000838,000 Discontinued Operations (Note 2) Income (loss) from operations, net of income taxes: 1994 and 1993 D nil; 1992 D $120,000 D (89,000) 111,000 Loss on disposal D (1,247,000) D Income (loss) from discontinued operations D (1,336,000) 111,000 Net Income $6,250,000$1,852,000 $949,000 Income (Loss) per Share Continuing operations $1.15 $.74 $.20 Discontinued operations D (.31) .03 Net $ 1.15 $.43 $.23 Average Common Shares and Common Share Equivalents Outstanding 5,421,533 4,292,583 4,127,694 See Notes to the Consolidated Financial Statements Zemex Corporation Consolidated Statements of Cash Flows Years ended December 31 1994 1993 1992 Cash Flows from Operating Activities Income from continuing operations$6,250,000$3,188,000$838 ,000 Adjustments to reconcile income from continuing operations to net cash flows from continuing operating activities Depreciation, depletion and amortization 2,315,000 2,398,000 2,477,000 Loss on assets held for resale and gain on investment (Notes 2 and 10)D 300,000 (205,000) (Decrease) increase in deferred income taxes (1,366,000) 393,000 275,000 Share of net income of investee(267,000) D D Loss (gain) on sale of property, plant and equipment 15,000(3,689,000) D Other assets (63,000) (48,000) (152,000) Increase (decrease) in non-current liabilities 67,000 62,000 (141,000) Changes in non-cash working capital items (Note 14)(4,311,000)(844,000)(1,179,000) Net cash provided by operating activities 2,640,000 1,760,000 1,913,000 Cash Flows from Investing Activities Additions to property, plant and equipment (3,077,000)(2,670,000)(1,049,000) Assets acquired in connection with acquisitions (Note 2)(4,888,000)D (344,000) Retirement of property, plant and equipment D D 40,000 Proceeds from sale of assets (Note 2) 78,000 5,479,000 681,000 Additions to assets held for resaleD (134,000)(646,000) Investment (Note 15) (2,019,000) D D Promissory notes (371,000) D D Net cash provided by (used in) investing activities(10,277,000) 2,675,000(1,318,000) Cash Flows from Financing Activities Proceeds from long term debt 266,000 4,827,000 D Decrease in restricted cash D D 269,000 Proceeds (payments) net, on bank indebtedness (415,000) 520,000(1,676,000) Repayment of long term debt(8,094,000)(3,322,000)(811,000) Cash paid in lieu of fractional shares (3,000) (3,000) (2,000) Due to an affiliated company D D(1,373,000) Dividend paid (Note 9) D(2,621,000) D Issuance of common stock (Note 9)20,935,000350,000 D Purchase of common stock for ] cancellation (Note 9) (465,000) D D Reduction of common stock (Note 9)D (1,353,000) D Net cash provided by (used in) financing activities 12,224,000(1,602,000)(3,593,000) Effect of Exchange Rate Changes on Cash (40,000) (26,000) (91,000) Net Increase (Decrease) in Cash from Continuing Operations 4,547,000 2,807,000(2,907,000) Net Cash Provided by (Used In) Discontinued Operations D (207,000) 16,000 Net Increase (Decrease) in Cash4,547,0002,600,000(2,891,000) Cash and Cash Equivalents at Beginning of Year 3,796,000 1,196,000 4,087,000 Cash and Cash Equivalents at End of Year $8,343,000$3,796,000$1,196,000 Supplemental Disclosure of Cash Flow Information Income taxes paid $233,000 $D $215,000 Interest paid 573,000 891,000 835,000 Supplemental Disclosure of Non Cash Activities Notes issued in connection with purchase of assets (Note 2) $1,102,000 $D $43,000 Stock issued in connection with talc purchase (Note 2) 1,227,000 D D Assumption of liabilities in connection with asset purchases 793,000 D 1,015,000 See Notes to the Consolidated Financial Statements Notes to the Consolidated Financial Statements 1. Summary of Significant Accounting Policies a. Principles of Consolidation The consolidated financial statements include the accounts of Zemex Corporation and its wholly-owned subsidiaries (the "Corporation"). All material intercompany transactions have been eliminated. As discussed in Note 2, the acquisition of Suzorite Mica Products Inc. ("Suzorite") has been accounted for as a pooling of interests and the sale of the Corporation's 70% interest in Perangsang Pasifik Sdn. Bhd. ("PPSB"), a tin dredging operation in Malaysia, has been reported as a discontinued operation. The Corporation accounts for its 42% equity interest in Alumitech, Inc. acquired in June 1994 on an equity basis. b. Inventories Inventories are stated at the lower of cost or market and are computed on the average cost method. It is not practical to segregate finished products from ore and concentrates. Supplies are stated at cost on the first- in, first-out or average cost method. c. Property, Plant and Equipment Property, plant and equipment are recorded at cost. Repairs and maintenance are charged to expense as incurred. Expenditures for major renewals and improvements are capitalized. When assets are sold or otherwise retired, the cost and accumulated depreciation or depletion are removed from the accounts and any gain or loss is included in results of operations. Provisions for depreciation are based upon estimated useful lives, using principally the straightline method. Depletion of mining properties and depreciation of other mining assets are computed on the unit-ofproduction method, except in the case of the Corporation"s Suzorite operation where the estimated reserves exceed the expected production during the term of the mining lease. The Suzorite mining lease rights and deferred costs, including all preproduction and set-up costs, are amortized using the straight-line method over the term of the mining lease. d. Postretirement Benefits Pension Plans The funding policy of the Corporation, generally, is to contribute annually at a rate that is intended to provide for the cost of benefits earned during the year and which will amortize prior service costs over periods of 10 to 30 years, subject to Internal Revenue Service limits for deductible contributions. Healthcare and Other Postretirement Benefits Other Than Pensions Effective January 1, 1993, the Corporation adopted Statement of Financial Accounting Standards (SFAS) No. 106 D "Employees" Accounting for Postretirement Benefits Other Than PensionsO. This Statement requires the accrual of all postretirement benefits other than pensions during the years in which employees render the necessary services to be entitled to receive such benefits. In prior years, the expense was recognized by expensing annual insurance premiums when paid. The 1994 and 1993 amounts include the present expense and the transition liability which is being amortized over twenty years as allowed by the SFAS No. 106 (Note 7). e. Foreign Currency Translation The functional currency for the CorporationOs foreign operations is the local currency. Foreign currency assets and liabilities are translated using the exchange rates in effect at the balance sheet date. The effect of exchange rate fluctuations on translating foreign currency assets and liabilities into U.S. dollars is accumulated as part of the cumulative translation adjustment component of shareholders' equity. Results of operations and cash flows are translated using the average exchange rates during the year. Gains and losses from foreign currency transactions are included in net income for the year. f. Research and Development Expense Research and development expense was $315,000 in 1994, $371,000 in 1993 and $280,000 in 1992. g. Provision for Future Reclamation Costs Costs for future reclamation have been provided for based upon estimated future reclamation costs allocated over the expected productive life of the quarries. h. Income Taxes Effective January 1, 1993, the Corporation adopted Statement of Financial Accounting Standards (SFAS) No. 109 D "Accounting for Income Taxes". This Statement requires the liability method of accounting for income taxes rather than the deferral method previously used. Because of the valuation reserves established on the deferred tax asset related to the net operating loss carry-forwards, the cumulative effect of this accounting change and the impact on the 1993 income tax provision was not material. i. Earnings Per Share Earnings per share is based upon the weighted average number of common share and common share equivalents outstanding. Common share equivalents include stock options issued under employee stock option plans (Note 9), warrants issued under a stock rights offering in 1990 (Note 9), warrants issued as partial consideration for the acquisition of Suzorite (Note 2) and stock issued under the Key Executive Stock Purchase Plan (Note 9). j. Bond Issuance Costs Costs associated with the issuance of Industrial Revenue Bonds were deferred, are being amortized over the term of the bonds on a straight-line basis and the unamortized balance is included in other assets. k. Other Assets Other assets include assets held for sale which are stated at the lower of cost or estimated net realizable value. In determining the estimated net realizable value, the Corporation deducts from the estimated selling price the projected costs to bring the assets into a saleable condition, to dispose of the assets and to hold the property to an expected date of sale. Intangible assets are evaluated periodically and, if conditions warrant, an impairment valuation is provided. l. Cash Equivalents For purposes of the consolidated statement of cash flows, highly liquid investments with original maturities of three months or less, when purchased, are considered as cash equivalents. 2. Acquisitions and Dispositions Acquisitions Investment in Alumitech, Inc. In June 1994, the Corporation acquired 42% of the outstanding capital stock of Alumitech, Inc. ("Alumitech") by investing $2,000,000 to acquire treasury stock of Alumitech. Alumitech, an aluminum dross processor, has developed proprietary technology that enables it to convert 100% of its dross feed into marketable products. As part of the transaction the Corporation acquired call options which enable it to acquire an additional 30% of the outstanding capital stock of Alumitech for 412,500 shares of common stock of Zemex. The Corporation has granted a put option whereby it may be obligated to purchase an additional 30% of the outstanding capital stock of Alumitech for 105,000 shares of common stock of Zemex. Puts and calls representing 15% of the capital stock of Alumitech have been granted to or received from Dundee Bancorp Inc. ("Dundee"), which owns approximately 30% of the outstanding common stock of the Corporation (Note 17). Acquisition of the assets of Greenback Industries, Inc. In September 1994, the Corporation, through its wholly owned subsidiary, Pyron Metal Powders, Inc., acquired the assets and assumed certain liabilities of Greenback Industries, Inc. ("Greenback"). Consideration for the purchase was $500,000 in cash, the issuance of two promissory notes having principal amounts of $650,000 and $451,563, respectively, and the assumption of certain current liabilities aggregating $526,000. The Greenback facilities provide the Corporation with increased capacity to produce powdered copper as well as powdered tin and powdered copper and tin alloys. Acquisition of the talc operations of Whittaker, Clark & Daniels, Inc. In December 1994, the Corporation acquired from Whittaker, Clark & Daniels, Inc. ("WCD") certain assets including its talc operations. Consideration for the purchase included $4,388,000 in cash, 136,360 shares of common stock of Zemex with an ascribed value of $1,227,000 and the assumption of certain current liabilities directly relating to the operations acquired aggregating $267,000. Concurrent with the purchase, the Corporation entered into an agreement with WCD whereby WCD agreed to act as the exclusive marketing, distribution and sales agent for the CorporationOs premium talc products. Acquisition of Suzorite Mica Products Inc. In September 1993, the Corporation, through a wholly- owned subsidiary, acquired 100% of the outstanding capital stock of Suzorite from a subsidiary of Dundee. Suzorite mines and processes mica, which is used in various applications in the automotive, construction and oil drilling industries. In connection therewith, the Corporation issued 1,400,000 shares of common stock and a transferable warrant entitling the holder to purchase up to an additional 100,000 shares of common stock at $7.00 per share, exercisable no later than July 15, 1995. As this transaction was between companies which were then under common control, it has been accounted for as a pooling of interests and, accordingly, the CorporationOs financial statements for periods prior to the acquisition have been restated to include the accounts of Suzorite for all periods presented. There were no adjustments necessary to conform the accounting policies of the two companies. Net sales and net income (loss) from continuing operations of the separate companies for the periods preceding the acquisition are as follows: Period from January 1, 1993 to September 30, 1993 1992 (unaudited) Net sales Suzorite $5,586,000 $6,712,000 Zemex 30,628,000 35,308,000 Combined $36,214,000 $ 42,020,000 Income (loss) from continuing operations Suzorite $649,000 $788,000 Zemex (240,000) 50,000 Combined $409,000 $838,000 Dispositions Discontinued Operations During the fourth quarter of 1993, the Corporation sold its 70% owned subsidiary, PPSB, which was involved in the mining of tin oxide in Malaysia. Accordingly, the consolidated financial statements of the Corporation have been reclassified to report separately from continuing operations the net assets and operating results of this discontinued operation. Sales applicable to the discontinued Malaysian operation prior to its sale were $2,313,000 and $3,285,000 in 1993 and 1992, respectively. The proceeds on sale included: (i) the elimination of an obligation owed by the Corporation to PPSB in the amount of $500,000; (ii) a cash payment by the purchaser of $50,000; and (iii) a promissory note issued by the purchaser to the Corporation in the face amount of $379,668. The promissory note is to be repaid from 50% of the net income generated by PPSB. If PPSB is liquidated in whole or in part and the proceeds of liquidation exceed $250,000, then 50% of such proceeds will be paid to the Corporation and will constitute full repayment of the promissory note. The promissory note bears simple interest at the United States prime interest rate as published from time to time in the Wall Street Journal and matures on November 15, 2003. Due to the contingent nature of the promissory note, it has been ascribed no value. Other Dispositions In November 1993, the Corporation sold its aplite plant and operations in Montpelier, Virginia for aggregate net proceeds of $5,470,000, resulting in a pre-tax gain of $3,683,000 which is included in other income (expenses). In May 1992, the Corporation completed the sale of its 49% interest in Sierra Mining Company, Ltd., based in Thailand, for aggregate proceeds of $680,000. Other income (expenses) in 1992 includes a gain of $205,000 arising on this disposition after the recognition in 1991 of a loss on write-down of such investment of $800,000. 3. Inventories 1994 1993 Ore, concentrates and finished products Industrial minerals $7,158,000$1,880,000 Metal powders 3,655,000 2,708,000 10,813,000 4,588,000 Materials and supplies Industrial minerals 4,252,000 3,066,000 Metal powders 1,425,000 1,033,000 5,677,000 4,099,000 $16,490,000$8,687,00 0 4. Property, Plant and Equipment 1994 1993 Land $2,937,000$1,865,000 Mining properties and deferred costs4,890,000 4,131,000 Buildings 10,925,000 9,872,000 Machinery and equipment 34,928,00030,832,000 Construction in progress 2,317,000 854,000 Total property, plant and equipment, at cost 55,997,000 47,554,000 Less: Accumulated depreciation, depletion and amortization 26,977,00022,196,000 Net property, plant and equipment $29,020,000$25,358,000 As of December 31, 1994, the Corporation estimates that approximately $14,000,000 will be expended to complete its construction in progress. 5. Other Assets 1994 1993 Prepaid pension cost (Note 7) $1,518,000$1,486,000 Assets held for resale (Note 10) 734,000 734,000 Bond issuance costs D net 442,000 484,000 Other deferred charges 471,000 440,000 Promissory notes receivable D non-current portion (Note 15) 222,000 D $3,387,000$3,144,000 6. Income Taxes The provision for income taxes consists of the following components: 1994 1993 1992 Income from continuing operations before provision for income taxes Domestic $3,631,000$2,331,000 $50,000 Foreign 1,948,000 1,327,000 1,212,000 Total pre-tax income $5,579,000$3,658,000$ 1,262,000 Current tax provision Federal $880,000 $985,000 $D State and local 258,000 116,000 D Foreign 425,000 D D Total $1,563,000$1,101,000 $D Deferred tax provision Federal D D D State and local D D D Foreign 256,000 470,000 424,000 Total 256,000 470,000 424,000 Benefit of operating loss carryforwards (2,490,000)(1,101,000) D (Recovery of) provision for income taxes $(671,000) $470,000 $ 424,000 The following tabulation reconciles the U.S. federal statutory income tax rate to the federal, state and foreign overall effective income tax rate. 1994 1993 1992 % % % Statutory federal rate 34.0 34.0 34.0 Benefit of operating loss carryforwards (net of foreign income taxes)(46.0) (22.0) (0.4) Other D 0.8 D Effective income tax rate (12.0) 12.8 33.6 Deferred income taxes reflect the net tax effects of temporary differences between the carrying amounts of assets and liabilities for financial reporting purposes and the amounts used for income tax purposes. At December 31, 1994, the Corporation had unused tax benefits of $ 4,132,000 related to U.S. net operating loss and tax credit carryforwards. Valuation allowances of $1,645,000 and $4,389,000 as at December 31, 1994 and 1993, respectively, have been recognized to offset the related deferred tax assets due to the uncertainty of realizing the full benefit of the loss and tax credit carryforwards. Significant components of the CorporationOs deferred tax assets and liabilities as of December 31 are as follows (dollars in thousands): 1994 1993 U.S.Foreign Total U.S.ForeignTotal Deferred tax assets Net operating loss and tax credit carryforwards $ 4,132 $D $4,132$5,122 $D$5,122] Accrued expenses 414 D 414 658 D 658 Bad debt allowances124 D 124 105 D 105 Inventories 132 D 132 81 D 81 Other 397 D 397 166 D 166 Gross deferred tax assets5,199 D 5,199 6,132 D 6,132 Valuation allowance for deferred tax assets(1,645) D(1,645)(4,389) D (4,389) Total 3,554 D 3,554 1,743 D 1,743 Deferred tax liabilities Property, plant and equipment 1,223 2,177 3,400 957 2,043 3,000 Pension contributions553D 553 508 D 508 Assets held for resale 278 D 278 278 D 278 Total 2,054 2,177 4,231 1,743 2,043 3,786 Net deferred tax (assets) liabilities $(1,500)$2,177 $677 $D$2,043$2,043 The net change in the valuation allowance for deferred tax assets was a decrease of $2,744,000 and $646,000 in the years ended December 31, 1994 and 1993, respectively, related primarily to benefits arising from recognition of the benefit of net operating loss carryforwards. In 1994, in addition to the reduction in the valuation allowance relating to the benefit of net operating loss carry forwards utilized, the valuation allowance has been reduced by, and the benefit of net operating loss carryforwards increased by, an additional $1,500,000 with respect to the amount of net operating loss carryforwards which management believes that it is more likely than not will be utilized in subsequent years. At December 31, 1994, the Corporation had $11,630,000 of operating loss carryforwards available to reduce future taxable income which will expire between 1999 and 2006 if not previously utilized. Additionally, the Corporation has $289,000 of unused general business tax credits which expire between 1995 and 2001 and $142,000 of alternative minimum tax credits. 7. Pension Plans and other Postretirement Benefits Pension Plans The Corporation has several pension plans covering substantially all domestic employees. The plans covering salaried employees provide pension benefits that are based on the compensation of the employee. In all plans, the plan assets exceed the benefit obligations and hence the plans are overfunded. Net periodic pension cost (income) included the following components: 1994 1993 1992 Current service costs $422,000 $338,000 $331,000 Interest cost on projected benefit obligations 882,000 846,000 793,000 Actual return on assets 368,000 (1,249,000) (967,000) Net amortization and deferral (1,704,000) 29,000 (204,000) Net pension income $ (32,000) $ (36,000) $ (47,000) Net amortization and deferral consists of amortization of net assets at transition and deferral of subsequent net gains and losses. The assumptions used to determine projected benefit obligations were (i) a discount rate of 7.5% in 1994 and 1993 and 8.75% in 1992; (ii) an expected long term rate of return on assets of 8.75% in 1994, 1993 and 1992; and (iii) an increase in the level of compensation of 6% for all three years. The status of the plans and the amounts recognized in the consolidated balance sheets of the Corporation for its pension plans as of December 31, 1994 and 1993 are tabulated below: 1994 1993 Actuarial present value of benefit obligations Vested benefit obligation $9,404,000 $ 9,414,000 Accumulated benefit obligation $9,555,000 $ 9,564,000 Projected benefit obligation $(12,760,000) $(12,808,000) Plan assets at fair value 14,675,000 15,594,000 Plan assets in excess of projected benefit obligation 1,916,000 2,786,000 Unrecognized net gain (42,000) (820,000) Prior service cost not yet recognized in net periodic pension cost 276,000 304,000 Unrecognized net asset at year end (633,000) (784,000) Prepaid pension cost included in consolidated balance sheets $ 1,518,000 $ 1,486,000 Other Postretirement Benefits The Corporation provides healthcare and life insurance benefits for certain retired employees which, effective January 1, 1993, are accrued as earned (Note 1). The cost of such benefits was $73,000 in 1994, $51,000 in 1993 and $44,000 in 1992. 8. Long Term Debt 1994 1993 Zemex Corporation Revolving credit facility (a) $D$ 3,500,000 Suzorite Mica Products Inc. Term credit facility (b) D 3,187,000 The Feldspar Corporation Lease agreement (c) 280,000 389,000 Pyron Corporation Industrial Revenue Bonds (d) 5,100,000 5,780,000 Pyron Metal Powders, Inc. (e) Promissory notes 1,064,000 D Term loans 91,000 405,000 Total debt 6,535,000 13,261,000 Less current portion 1,074,000 4,526,000 Long term debt $ 5,461,000$ 8,735,000 (a) The revolving credit loan was repaid in full in 1994 and the credit facility terminated at the Corporation's request. (b) The Suzorite term credit facility was repaid in full in 1994. (c) The Feldspar Corporation has a long-term capital lease agreement at a variable rate for equipment used in its operations. This is a six year lease with a maturity in 2000. The carrying value of the leased equipment as of December 31, 1994 was $267,000. (d) Pyron Corporation entered into a lease agreement on November 29, 1989 with the Niagara County Industrial Development Agency to partially finance the construction of a manufacturing facility, acquire and install equipment and machinery, and renovate the existing Pyron facility for the purpose of manufacturing atomized steel powders. The agreement authorized the Agency to issue and sell Industrial Development Revenue Bonds in the aggregate principal amount of $7,650,000 to provide the funds for the project. While the bonds are not the obligation of Pyron, the agreement requires Pyron to make quarterly rental payments equal to the debt service under the sinking fund requirements and interest on the outstanding principal to the Agency. The amount outstanding at December 31, 1994 and 1993 was $5,100,000 and $5,780,000, respectively. Commencing in 1995 Pyron's payment under the agreement was $680,000 in 1994 and is $510,000 annually thereafter until paid. The bonds bear interest at a variable rate not to exceed 15% per annum. The rate at December 31, 1994 was 5.65% and at December 31, 1993 was 3.3%. Pyron has the option to convert the bonds to a fixed interest rate at any time during the term. Under the lease agreement, Pyron may purchase the facility at any time during the lease term, which expires November 1, 2004, by paying the outstanding principal amount of the bonds plus $1. The bonds are collateralized by a mortgage on the land, the new facility and the existing facility which have an aggregate book value of approximately $9,155,000 at December 31, 1994. A bank has provided Pyron with a letter of credit which is available to support Pyron's obligations under the lease agreement. If the bondholders tender their bonds for repayment, the letter of credit would be utilized to pay the bondholders. The letter of credit is collateralized by all equipment, fixtures, spare parts and tools of the facility. The letter of credit expires on October 1,1999. At that time, Pyron can either apply for a five-year extension or find a substitute bank to provide the letter of credit. The lease agreement as well as various other agreements executed in connection with this financing contain restrictive covenants which require, among other things, the maintenance of minimum working capital and tangible net worth and limitations on total liabilities for both Pyron and Zemex consolidated. (e) Pyron Metal Powders, Inc. has issued two promissory notes to former owners in connection with the acquisition of its two operations. One promissory note with an aggregate principal amount outstanding as of December 31, 1994 of $650,000 bears interest at 7% with principal due in two equal instalments of $325,000 due September 15, 1995 and 1996, respectively. A second note with an aggregate principal amount outstanding as of December 31, 1994 of $413,913 is non-interest bearing with principal payments of $12,550 due monthly commencing October 15, 1994 until the final payment of $12,313 due September 15, 1997. Principal repayments are as follows: 1995 $1,074,000 1996 1,078,000 1997 676,000 1998 557,000 1999 562,000 Thereafter 2,588,000 $6,535,000 Interest Interest earned and expensed in each of the past three years is summarized below: 1994 1993 1992 Interest income $ 246,000 $ 22,000 $D Interest expense (671,000) (918,000) (876,000) Net interest expense $ (425,000) $ (896,000) $ (876,000) 9. Capital Stock, Stock Options and Warrants Shares Outstanding During 1993, the Corporation increased its authorized capital stock from 5,000,000 to 10,000,000 shares, par value one dollar ($1.00) per share. There were 7,168,153 shares issued and outstanding as of December 31, 1994 and 4,535,283 shares as of December 31, 1993. In March 1993, Suzorite reduced its stated capital by way of a cash distribution to its then sole shareholder, Dundee, by $1,353,000. This reduction in stated capital did not reduce the number of shares outstanding. As the acquisition of Suzorite has been accounted for as a pooling of interest, this distribution is reflected in the consolidated statement of shareholdersO equity. On May 5, 1994, the Corporation issued 347,826 shares of common stock in a private placement transaction for aggregate proceeds of $2,000,000. In September 1994, the Corporation issued 2,000,000 shares of its common stock pursuant to a public offering of shares for net proceeds, after underwriting fees and expenses of issue, of $18,522,000. During 1994 the Corporation purchased 53,000 shares of common stock for cancellation for an aggregate cost of $465,000. Dividends On November 14, 1994, the Corporation declared a 2% stock dividend to shareholders of record on November 28, 1994, which was paid December 19, 1994. Retained earnings were charged $1,320,307 as the result of the issuance of 145,708 shares of the CorporationOs common stock, and cash payments of $3,218 in lieu of fractional shares. On November 7, 1993, the Corporation declared a 2% stock dividend to shareholders of record on November 24, 1993, which was paid December 6, 1993. Retained earnings were charged $604,276 as a result of the issuance of 81,573 shares of the CorporationOs common stock, and cash payments of $2,672 in lieu of fractional shares. In March 1993, Suzorite paid a cash dividend of $2,621,000 to its then sole shareholder, Dundee. This dividend, because of the pooling of interest accounting referred to above, is also reflected in the consolidated statement of shareholders' equity. On November 6, 1992, the Corporation declared a 2% stock dividend to shareholders of record on December 14, 1992, which was paid December 23, 1992. Retained earnings were charged $346,066 as a result of the issuance of 58,546 shares of the Corporation's common stock, and cash payments of $1,105 in lieu of fractional shares. Stock Options The Corporation provides a Stock Option Incentive Plan and has, with shareholder approval, issued options to certain directors outside of the Plan. The Plans are intended to provide long term incentives and rewards to executive officers, directors and other key employees contingent upon an increase in the market value of the CorporationOs common stock. Options for 716,815 shares are issuable under the Plans. Stock option transactions are summarized as follows: Number Exercise of Options Price per Option Outstanding at December 31, 1991 248,000 $5.00 Granted 12,000 $5.00 Outstanding at December 31, 1992 260,000 Granted 372,500 $5.50 Granted 60,000 $7.125 Cancelled or expired (120,000) $5.00 Outstanding at December 31, 1993 572,500 Granted 25,000 $11.50 Cancelled (9,750) $5.50 Cancelled (8,000) $5.00 Exercised (12,000) $5.00 Exercised (11,200) $5.50 Outstanding at December 31, 1994 556,550 The options expire from 1996 to 2000. During 1994 options for 23,200 shares of common stock were exercised for proceeds of $121,600. At December 31, 1994 there were 333,550 options exercisable. Warrants During 1993, in connection with the acquisition of Suzorite (Note 2), the Corporation issued a transferable warrant to Dundee to purchase at any time prior to July 15, 1995 up to 100,000 shares of common stock at $7.00 per share. As a result of a stock rights offering in 1990, 725,769 warrants were issued. Each warrant entitles the holder to purchase at any time prior to July 15, 1995 1.08 shares of common stock at an exercise price of $8.56 which was repriced from $9.25 as a result of stock dividends. The warrants can be redeemed at any time prior to the close of business on the warrant expiration date in whole or in part by the Corporation at a redemption price of $.10 per warrant, if the closing price on the New York Stock Exchange for the common stock is at least $11.11 for each trading day within any period of 20 consecutive trading days. Holders of warrants will be entitled to exercise such warrants until the date fixed for redemption. During 1994, 31,514 warrants were exercised resulting in the issuance of 32,771 shares of common stock at an exercise price of $8.88 per share for aggregate proceeds of $291,000. No warrants were exercised in 1993. Note Receivable from Shareholder The note receivable from shareholder of $1,749,000 represents amounts due from the CorporationOs President and Chief Executive Officer pursuant to the Key Executive Common Stock Plan. The loan, which was used to acquire 357,000 shares of common stock of the Corporation, is noninterest bearing, is secured by a pledge of the shares acquired and is due on the earlier of November 26, 1996 or 30 days after the termination of employment. Since the loan arose from the sale of stock, it is classified as a reduction of shareholders' equity. 10. Restructuring Charges and Unusual Items Restructuring Charges In 1993, the Corporation reorganized certain of its U.S. operations. This has resulted in a charge to operations of $950,000 in 1993 which includes the cost of closing an office, severance and relocation costs. In December 1991, the Corporation closed its industrial minerals plant located in Connecticut. The assets of this operation were reclassified to assets held for resale and written down in 1991 by $430,000 to their estimated net realizable value. These assets were written down by a further $300,000 in 1993. Unusual Items Other income (expenses) for 1993 includes a gain on sale of the Montpelier, Virginia aplite plant and operation of $3,683,000 (Note 2) as well as $616,000 of legal and other costs primarily associated with the acquisition of Suzorite. 11. Operating Leases and Other Commitments Operating Leases The Corporation has a number of operating lease agreements primarily involving equipment, office space, warehouse facilities and rail sidings. The operating lease for equipment provides that the Corporation may, after the initial lease term, renew the lease for successive yearly periods or may purchase the equipment at the fair market value. An operating lease for office facilities contains escalation clauses for increases in operating costs and property taxes. The majority of the leases are cancellable and are on a yearly basis. Future minimum rental payments required by operating leases that have initial or remaining non- cancellable lease terms in excess of one year as of December 31, 1994 are as follows: Minimum Years Lease Payments 1995 $508,000 1996 478,000 1997 409,000 1998 339,000 1999 236,000 Thereafter 468,000 Total minimum lease payments $2,438,000 Rent expense, including contingent rents, was $281,000, $88,000 and $396,000 in 1994, 1993 and 1992, respectively. Contingent rents, which are paid for warehouse facilities and are based on quantities stored, were nil in each of 1994 and 1993 and $80,000 in 1992. Other Commitments The Corporation has a mining contract with an independent contractor expiring on September 30, 1998 to extract minerals from its open pit mine in Suzor Township, Quebec. This contract specifies the mining and delivery of approximately 50,000 tons of ore per year to the mine site rail siding at a rate of Cdn. $17.50 per ton. 12. Quarterly Financial Data (Unaudited) The following is a summary of certain unaudited quarterly financial data from continuing operations: 1994 1993 Net sales First quarter $ 12,399,000 $ 12,004,000 Second quarter 13,388,000 12,257,000 Third quarter 13,333,000 11,953,000 Fourth quarter 16,186,000 11,744,000 $ 55,306,000 $ 47,958,000 Operating income (loss) First quarter $ 1,065,000 $ 512,000 Second quarter 1,426,000 154,000 Third quarter 1,636,000 990,000 Fourth quarter 1,714,000 (419,000) $ 5,841,000 $ 1,237,000 Income (loss) from continuing operations First quarter $ 764,000 $ 338,000 Second quarter 1,128,000 (226,000) Third quarter 1,314,000 297,000 Fourth quarter (A) 3,044,000 2,779,000 $ 6,250,000 $ 3,188,000 Income per share from continuing operations First quarter $ .17 $ .08 Second quarter .24 .04 Third quarter .24 .07 Fourth quarter .43 .62 (A) See Note 2. 13. Financial Instruments Financial instruments which potentially subject the Corporation to concentrations of credit risk consist principally of trade receivables. Concentrations of credit risk with respect to trade receivables are limited due to the large number of customers comprising the Corporation's customer base and their dispersion across a number of different industries, principally construction, glass, electrical and automotive. Suzorite's U.S. dollar accounts receivable are hedged by foreign exchange contracts totalling $800,000 and $3,700,000 as at December 31, 1994 and 1993, respectively at Canadian dollar exchange rates ranging from U.S. $1.00 = Cdn $1.3025 to Cdn $1.4051. 14. Changes in Non-Cash Working Capital Items The changes in non-cash working capital items are as follows: 1994 1993 1992 (Increase) decrease in accounts receivable$(2,384,000) $(471,000) $(1,036,000) (Increase) decrease in inventories (4,471,000) 728,000 (586,000) (Increase) decrease in prepaid expenses (31,000) (162,000) (174,000) Increase (decrease) in accounts payable and accrued liabilities 2,248,000 (981,000) 626,000 Increase (decrease) in accrued income taxes 327,000 42,000 (9,000) $(4,311,000) $ (844,000) $ (1,179,000) 15. Related Party Transactions Related party transactions not otherwise disclosed in the consolidated financial statements include: Suzorite was charged the following amounts by Dundee: 1994 1993 1992 Management fees $D $ 219,000 $171,000 Interest D D 45,000 Effective July 1, 1993, the deemed date of acquisition by Zemex, Dundee discontinued charging management fees to Suzorite. As at December 31, 1994 and 1993, accounts receivable included amounts due from directors of $350,000 and nil, respectively. These amounts are non-interest-bearing with no fixed terms of repayment. Also included in accounts receivable as at December 31, 1994 and 1993 is $149,000 and nil, respectively, representing the current portion of promissory notes receivable from Alumitech totalling $371,000. The notes receivable bear interest at 11% and are repayable in monthly principal payments of approximately $12,000 until October 1997. 16. Segment Information Zemex Corporation has two principal lines of business and is organized into two operating units based on its product lines: industrial minerals and metal powders. Industrial minerals include feldspar, kaolin, mica, talc, feldspathic sand and industrial sand. These products are marketed principally to the automotive, housing and ceramics industries in North America. They are produced from mines and processing plants located near Edgar, Florida; Monticello, Georgia; Spruce Pine, North Carolina; Diana, New York; Murphy, North Carolina; Van Horn, Texas; and Boucherville, Quebec. Metal powders are produced in Niagara Falls, New York, Maryville, Tennessee and Greenback, Tennessee and marketed primarily in North America to manufacturers of powder metallurgy parts used in the automotive and transportation industries. Corporate assets principally include cash, term deposits, the investment in Alumitech and furniture and fixtures. Information pertaining to sales and earnings from continuing operations and assets by business segment appears below: 1994 1993 1992 Net sales (A) Industrial minerals $30,378,000 $31,104,000 $ 29,392 ,000 Metal powders 24,928,000 16,854,000 12,628,000 Total $55,306,000 $47,958,000 $42,020,000 Operating income (loss)(A) Industrial minerals $3,865,000$ 2,424,000 $2,208,000 Metal powders 2,202,000 1,046,000 1,313,000 Restructuring charges(B) D (1,250,000) D General unallocated corporate expenses (226,000) (983,000) (1,784,000) Total 5,841,000 1,237,000 1,737,000 Interest expense, net (425,000) (896,000) (876,000) Gain on sale of investment (C) D D 205,000 Other income, net (B) 163,000 3,317,000 196,000 Income before provision for income taxes $5,579,000 $3,658,000 $1,262,000 Capital expenditures (D) Industrial minerals $2,050,000 $2,209,000 $814,000 Metal powders 878,000 391,000 235,000 Corporate 149,000 70,000 D Total $3,077,000 $2,670,000 $1,049,000 Depreciation, depletion and amortization Industrial minerals $1,456,000 $1,494,000 $1,572,000 Metal powders 828,000 834,000 832,000 Corporate 31,000 70,000 73,000 Total $2,315,000 $2,398,000 $2,477,000 Identifiable assets at year end (A) Industrial minerals $36,853,000 $30,170,000 $29,258,000 Metal powders 22,603,000 16,687,000 16,867,000 Corporate(E) 11,346,000 1,557,000 4,648,000 Total $70,864,000$48,414,000 $50,773,000 (A) The CorporationOs industrial minerals and metal powders businesses are in the United States and Canada, which the Corporation considers one geographic segment. (B) See Note 10. (C) See Note 2. (D) Capital expenditures for 1994 exclude property, plant and equipment of $3,264,000 acquired in connection with the Corporation's 1994 acquisitions (Note 2). (E) 1992 corporate assets include assets of discontinued operations, 1994 includes investment in Alumitech, Inc. and includes cash and cash equivalents for all years presented. 17. Subsequent Event On February 15, 1995, the Corporation exercised an option, obtained pursuant to the agreement whereby it acquired its initial investment in Alumitech (Note 2). By the issuance of 412,500 unregistered common shares of the Corporation from treasury, Zemex increased its ownership interest in Alumitech from 42% to 73%. The shares were issued as to 206,250 to Dundee Bancorp International Inc., the Corporation's largest shareholder, and as to 206,250 to Clarion Capital Corporation, a corporation controlled by a director of Zemex. Zemex Corporation Selected Financial Data (dollars in thousands except per share amounts) For the Years Ended December 311994 1993 1992 1991 1990 Summary of Operations Net Sales $55,306,000$47,958,000$42,020,000$37,870,000$42, 855,000 Restructuring Charges 1,250,000 815,000 Operating Income (Loss) 5,841,0001,237,000 1,737,000 (1,751,000) (2, 772,000) Other Income (Expenses) (262,000)2,421,000 (475,000) (1,156,000) (549,0 00) Net Income (Loss) from Continuing Operations6,250,0003,188,000 838,000(3,215,000)(3,562,000) Net Income (Loss) 6,250,000 1,852,000 949,000(3,152,000) (3,332,000) Financial Position Working Capital $26,046,000$9,288,000$9,431,000 $8,763,000$6,433, 000 Total Assets 70,864,00048,414,000 50,773,000 56,620,000 58 ,459,000 Long Term Debt (Non-Current Portion) 5,461,0008,735,000 9,593,00010,181,0007,140,000 Common Stock Average Common Shares Outstanding5,421,5334,292,5834,127,694 4,120,777 3,699,102 Actual Common Shares Outstanding at Year End7,168,1534,535,283 4,491,8344,120,777 4,016,549 Per Share of Common Stock Net Income (Loss) as reported $1.15 $0.43 $0.23 $(0.76) $(0.90) Net Income (Loss) without accelerated recognition of the benefit of tax loss carryforwards 0.880.43 0.23 ( 0.76) (0.90) Net Income (Loss) excluding the benefit of tax loss carryforwards (ie. fully taxed)0.64 0.43 0.23 (0.76) (0.90) Common Stock Prices High 121/480/0 63/8 67/8 85/8 Low 61/8 41/2 27/8 33/8 30/0 Year End 85/8 63/4 53/8 33/8 37/8 Corporate Directory Board of Directors Paul A. Carroll Partner, Smith, Lyons, Torrance, Stevenson & Mayer (1) Morton A. Cohen Chairman, President and Chief Executive Officer, Clarion Capital Corporation; Chairman of Cohesant Technologies Inc. John M. Donovan Corporate Consultant (1) (2) Thomas B. Evans, Jr. President, The Evans Group, Ltd. (2) Ned Goodman Chairman and Chief Executive Officer, Dundee Bancorp Inc.; President and Director, Dundee Bancorp International Inc.; Chairman, Dynamic Fund Canada Ltd. Peter Lawson-Johnston Chairman and Trustee, Solomon R. Guggenheim Foundation; Chairman, The Harry Frank Guggenheim Foundation; Director, McGrawHill, Inc.; President and Director, Elgerbar Corporation (1) (3) Richard L. Lister President and Chief Executive Officer of the Corporation; Director, Dundee Bancorp Inc. (3) Patrick H. O'Neill Corporate Consultant (2) William J. vanden Heuvel Counsel, Strook, Strook & Lavan; Senior Advisor, Allen & Company, Inc.; Chairman, IRC Group, Inc. (3) Officers Peter Lawson-Johnston Chairman of the Board Richard L. Lister President and Chief Executive Officer Allen J. Palmiere Vice President, Chief Financial Officer and Assistant Secretary Peter J. Goodwin Vice President; President, Suzorite Mineral Products, Inc. Robert W. Morris Secretary; President, The Feldspar Corporation G. Russell Lewis President, Metal Powders (1) Member of the Executive Compensation/Stock Option/ Pension Committee of the Corporation (2) Member of the Audit Committee of the Corporation (3) Member of the Executive Committee of the Corporation Shareholder Information Executive Office Zemex Corporation Canada Trust Tower BCE Place, 161 Bay Street Suite 3750, P.O. Box 703 Toronto, Ontario Canada M5J 2S1 Telephone: (416) 365-8080 Fax: (416) 365-8094 Independent Public Accountants Deloitte & Touche Toronto, Ontario, Canada Transfer Agent and Registrar Capital Stock First Union National Bank of North Carolina Shareholder Services Group 230 South Tryon Street Charlotte, N.C. 28288 Attention: Eleanor Autry Telephone: (704) 374-2699 Form 10-K Copies of Form 10-K filed with the Securities and Exchange Commission for the year ended December 31, 1994 will be available after April 1, 1995 by writing to Shareholder Relations at the Executive Office