SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 FORM 10-Q [X] QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the Quarterly Period Ended June 30, 1999 OR [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 Commission File Number 001-01430 REYNOLDS METALS COMPANY A Delaware Corporation (I.R.S. Employer Identification No. 54-0355135) 6601 West Broad Street, P. O. Box 27003, Richmond, Virginia 23261-7003 Telephone Number (804) 281-2000 Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes _X_ No ___ As of July 30, 1999, the Registrant had 62,887,628 shares of Common Stock, no par value, outstanding and entitled to vote. 2 PART I - FINANCIAL INFORMATION ITEM 1. FINANCIAL STATEMENTS CONSOLIDATED STATEMENT OF INCOME (UNAUDITED) (millions, except per share amounts) ====================================================================== - ---------------------------------------------------------------------- Quarters Six months ended ended June 30 June 30 - ---------------------------------------------------------------------- 1999 1998 1999 1998 - ---------------------------------------------------------------------- REVENUES $1,161 $1,579 $2,229 $3,111 COSTS AND EXPENSES Cost of products sold 948 1,275 1,873 2,526 Selling, general and administrative expenses 87 96 169 189 Depreciation and amortization 60 66 117 136 Interest 18 33 38 67 Operational restructuring effects - 304 - 304 - ---------------------------------------------------------------------- 1,113 1,774 2,197 3,222 - ---------------------------------------------------------------------- EARNINGS Income (loss) before income taxes, extraordinary loss and cumulative effect of accounting change 48 (195) 32 (111) Taxes on income (credit) 13 (72) 7 (46) - ---------------------------------------------------------------------- Income (loss) before extraordinary loss and cumulative effect of accounting change 35 (123) 25 (65) Extraordinary loss - (3) - (3) Cumulative effect of accounting change - - - (23) - ---------------------------------------------------------------------- NET INCOME (LOSS) $ 35 $ (126) $ 25 $ (91) ====================================================================== EARNINGS PER SHARE Basic: Average shares outstanding 64 72 64 73 Income (loss) before extraordinary loss and cumulative effect of accounting change $0.55 $(1.70) $0.40 $(0.89) Extraordinary loss - (.04) - (.04) Cumulative effect of accounting change - - - (.32) - ---------------------------------------------------------------------- Net income (loss) $0.55 $(1.74) $0.40 $(1.25) ====================================================================== Diluted: Average shares outstanding 64 72 64 73 Income (loss) before extraordinary loss and cumulative effect of accounting change $0.55 $(1.70) $0.40 $(0.89) Extraordinary loss - (.04) - (.04) Cumulative effect of accounting change - - - (.32) - ---------------------------------------------------------------------- Net income (loss) $0.55 $(1.74) $0.40 $(1.25) ====================================================================== CASH DIVIDENDS PER COMMON SHARE $0.35 $0.35 $0.70 $0.70 ====================================================================== The accompanying notes to consolidated financial statements are an integral part of these statements. 2 3 CONDENSED CONSOLIDATED BALANCE SHEET (UNAUDITED) ====================================================================== (millions) June 30 December 31 - ---------------------------------------------------------------------- 1999 1998 - ---------------------------------------------------------------------- ASSETS Current assets: Cash and cash equivalents $ 39 $ 94 Receivables, less allowances of $9 (1998 - $14) 798 894 Inventories 536 500 Prepaid expenses and other 114 114 - ---------------------------------------------------------------------- Total current assets 1,487 1,602 Unincorporated joint ventures and associated companies 1,569 1,478 Property, plant and equipment 4,294 4,282 Less allowances for depreciation and amortization 2,298 2,258 - ---------------------------------------------------------------------- 1,996 2,024 Deferred taxes and other assets 909 1,030 - ---------------------------------------------------------------------- Total assets $5,961 $6,134 ====================================================================== LIABILITIES AND STOCKHOLDERS' EQUITY Current liabilities: Accounts payable, accrued and other liabilities $ 774 $ 929 Short-term borrowings 305 116 Long-term debt 112 196 - ---------------------------------------------------------------------- Total current liabilities 1,191 1,241 Long-term debt 1,098 1,035 Postretirement benefits 1,019 1,029 Environmental, deferred taxes and other liabilities 598 635 Stockholders' equity: Common stock 1,538 1,533 Retained earnings 1,202 1,222 Treasury stock, at cost (626) (526) Accumulated other comprehensive income (59) (35) - ---------------------------------------------------------------------- Total stockholders' equity 2,055 2,194 - ---------------------------------------------------------------------- Contingent liabilities (Note 8) Total liabilities and stockholders' equity $5,961 $6,134 ====================================================================== The accompanying notes to consolidated financial statements are an integral part of these statements. 3 4 CONDENSED STATEMENT OF CASH FLOWS (UNAUDITED) ====================================================================== - ---------------------------------------------------------------------- Six months ended June 30 (millions) 1999 1998 - ---------------------------------------------------------------------- OPERATING ACTIVITIES Net income (loss) $ 25 $ (91) Adjustments to reconcile to net cash provided by (used in) operating activities: Depreciation and amortization 117 136 Operational restructuring effects - 304 Deferred taxes and other (8) (104) Extraordinary item - 3 Cumulative effect of accounting change - 23 Changes in operating assets and liabilities net of effects of dispositions: Accounts payable, accrued and other liabilities (66) (125) Receivables (25) (15) Inventories (49) 82 Environmental and restructuring liabilities (25) (24) Other (32) (70) - ---------------------------------------------------------------------- Net cash provided by (used in) operating activities (63) 119 INVESTING ACTIVITIES Capital investments: Operational (55) (57) Strategic (165) (72) Operational restructuring proceeds 204 273 Other (7) (3) - ---------------------------------------------------------------------- Net cash provided by (used in) investing activities (23) 141 FINANCING ACTIVITIES Increase (decrease) in short-term borrowings 191 (4) Proceeds from long-term debt 250 100 Reduction of long-term debt (270) (60) Cash dividends paid (45) (51) Repurchase of common stock (100) (126) Stock options exercised 5 11 - ---------------------------------------------------------------------- Net cash provided by (used in) financing activities 31 (130) CASH AND CASH EQUIVALENTS Net increase (decrease) (55) 130 At beginning of period 94 70 - ---------------------------------------------------------------------- At end of period $ 39 $ 200 ====================================================================== The accompanying notes to consolidated financial statements are an integral part of these statements. 4 5 CONSOLIDATED STATEMENT OF CHANGES IN STOCKHOLDERS' EQUITY (UNAUDITED) ======================================================================= - ----------------------------------------------------------------------- Six months ended June 30 1999 1998 - ----------------------------------------------------------------------- SHARES (thousands): Common stock Balance at January 1 74,105 73,909 Issued under employee benefit plans 78 194 - ----------------------------------------------------------------------- Balance at June 30 74,183 74,103 - ----------------------------------------------------------------------- Treasury stock Balance at January 1 (9,648) - Purchased and held as Treasury stock (1,694) (2,009) - ----------------------------------------------------------------------- Balance at June 30 (11,342) (2,009) - ----------------------------------------------------------------------- Net common shares outstanding 62,841 72,094 - ----------------------------------------------------------------------- DOLLARS (millions): Common stock Balance at January 1 $1,533 $1,521 Issued under employee benefit plans 5 12 - ----------------------------------------------------------------------- Balance at June 30 $1,538 $1,533 - ----------------------------------------------------------------------- Retained earnings Balance at January 1 $1,222 $1,253 Net income (loss) 25 (91) Cash dividends declared for common stock (45) (51) - ----------------------------------------------------------------------- Balance at June 30 $1,202 $1,111 - ----------------------------------------------------------------------- Treasury stock Balance at January 1 $ (526) $ - Purchased and held as Treasury stock (100) (126) - ----------------------------------------------------------------------- Balance at June 30 $ (626) $ (126) - ----------------------------------------------------------------------- Accumulated other comprehensive income (loss) Balance at January 1 $ (35) $ (35) Foreign currency translation adjustments (25) (9) Income taxes 1 (6) ----------------------- Other comprehensive income (loss) (24) (15) - ----------------------------------------------------------------------- Balance at June 30 $ (59) $ (50) - ----------------------------------------------------------------------- Total stockholders' equity $2,055 $2,468 - ----------------------------------------------------------------------- COMPREHENSIVE INCOME (millions): Net income (loss) $ 25 $ (91) Other comprehensive income (loss) (24) (15) - ----------------------------------------------------------------------- Comprehensive income (loss) $ 1 $ (106) - ----------------------------------------------------------------------- Comprehensive income (loss) was income of $30 million for the second quarter of 1999 and a loss of $133 million in the second quarter of 1998. The accompanying notes to consolidated financial statements are an integral part of these statements. 5 6 REYNOLDS METALS COMPANY AND CONSOLIDATED SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED) Quarters Ended June 30, 1999 and 1998 1. BASIS OF PRESENTATION The accompanying unaudited condensed consolidated financial statements have been prepared in accordance with generally accepted accounting principles for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and footnotes required by generally accepted accounting principles for complete financial statements. In the opinion of management, all adjustments (consisting of normal recurring accruals) considered necessary for a fair presentation have been included. Operating results for the interim periods of 1999 are not necessarily indicative of the results that may be expected for the year ending December 31, 1999. For further information, refer to the consolidated financial statements and footnotes thereto included in the Company's annual report on Form 10-K for the year ended December 31, 1998. Certain amounts have been reclassified to conform to the 1999 presentation. In the tables, dollars are in millions, except per share and per pound amounts, and shipments are in thousands of metric tons. A metric ton is equivalent to 2,205 pounds. 2. ACCOUNTING POLICIES CUMULATIVE EFFECT OF ACCOUNTING CHANGE In 1998, the Accounting Standards Executive Committee of the American Institute of Certified Public Accountants issued Statement of Position (SOP) 98-5, "Reporting on the Costs of Start-Up Activities." The SOP requires costs of start-up activities and organization costs to be expensed as incurred. The Company adopted the SOP in the second quarter of 1998 and recognized a charge for the cumulative effect of accounting change of $23 million. First quarter 1998 results were retroactively restated to reflect this accounting change. ACCOUNTING FOR THE COSTS OF DEVELOPING OR OBTAINING INTERNAL-USE SOFTWARE In the first quarter of 1999, the Company adopted the Accounting Standards Executive Committee of the American Institute of Certified Public Accountants' Statement of Position (SOP) 98-1, "Accounting for the Costs of Computer Software Developed or Obtained for Internal Use." The SOP requires qualifying computer software costs incurred in connection with obtaining or developing software for internal use to be capitalized. In prior years, the Company capitalized costs of purchased software and expensed internal costs of developing software. The effect of adopting this SOP was not material to interim 1999 results, and is not expected to be material for the full year. DERIVATIVE INSTRUMENTS AND HEDGING ACTIVITIES In 1998, the Financial Accounting Standards Board issued Statement No. 133, "Accounting for Derivative Instruments and Hedging Activities." This statement establishes new accounting and reporting standards for derivative instruments and hedging activities. The Company must adopt this statement by January 1, 2001. The Company has not determined the impact this statement will have on its financial position or results of operations. 3. OPERATIONAL RESTRUCTURING In the first quarter of 1999, the final closing of the sale of the Company's Alabama can stock complex occurred. This sale essentially completed the Company's restructuring activities. In the first half of 1998, the Company sold the following: o U.S. recycling operations o Canadian extrusion facilities o European rolling mill operations o an Illinois sheet and plate plant 6 7 4. EXTRAORDINARY LOSS In the second quarter of 1998, the Company had an extraordinary loss of $3 million (net of income tax benefit of $1 million) resulting from debt extinguishments. 5. EARNINGS PER SHARE The following is a reconciliation of income and average shares for the basic and diluted earnings per share computations for "Income (loss) before extraordinary loss and cumulative effect of accounting change." Quarters ended June 30 ---------------------------- 1999 1998 ---------------------------- Income (numerator): Income (loss) before extraordinary loss and cumulative effect of accounting change (Basic and Diluted) $35 $(123) Average shares (denominator): Basic 64,141,000 72,056,000 Effect of dilutive securities: Stock options 208,000 - Stock potentially issuable under a long-term incentive plan 62,000 - ---------------------------- Diluted 64,411,000 72,056,000 ---------------------------- Per share amount: Basic $.55 $(1.70) Diluted $.55 $(1.70) Antidilutive securities excluded: Stock options 2,177,000 5,411,000 Six Months ended June 30 ---------------------------- 1999 1998 ---------------------------- Income (numerator): Income (loss) before extraordinary loss and cumulative effect of accounting change (Basic and Diluted) $25 $(65) Average shares (denominator): Basic 64,307,000 72,612,000 Effect of dilutive securities: Stock options 116,000 - Stock potentially issuable under a long- term incentive plan 31,000 - ---------------------------- Diluted 64,454,000 72,612,000 ---------------------------- Per share amount: Basic $.40 $(0.89) Diluted $.40 $(0.89) Antidilutive securities excluded: Stock options 3,148,000 5,493,000 7 8 6. FINANCING ARRANGEMENTS In the first half of 1999, the Company: o borrowed $150 million under its credit facilities that bear interest at a variable rate (5.4% at June 30, 1999, based on the London Interbank Offer Rate) and require repayment in a lump sum in 2001. o issued $100 million of medium-term notes (at a fixed rate of 7%) which require annual principal repayments of $20 million between 2005 and 2009. 8 9 7. COMPANY OPERATIONS Certain amounts for the second quarter and six months ended 1998 have been reclassified to conform to the 1999 presentation. The principal reclassification was to move corporate amounts from the Other category to reconciling items. Packaging Construction Base and and Materials Consumer Distribution ============================================================================ Second Quarter 1999 Customer aluminum shipments 215 38 51 Intersegment aluminum shipments 48 - - - --------------------------------------------------------------------------- Total aluminum shipments 263 38 51 =========================================================================== Revenues: Aluminum $314 $206 $170 Nonaluminum 85 148 79 Intersegment revenues - aluminum 66 - - - --------------------------------------------------------------------------- Total revenues $465 $354 $249 =========================================================================== Segment operating income (loss) $ 55 $ 42 $ 13 Inventory accounting adjustments Corporate amounts - --------------------------------------------------------------------------- Corporate operating income Interest expense Taxes on income - --------------------------------------------------------------------------- Net income =========================================================================== Second Quarter 1998 Customer aluminum shipments 168 37 46 Intersegment aluminum shipments 82 - - - --------------------------------------------------------------------------- Total aluminum shipments 250 37 46 =========================================================================== Revenues: Aluminum $268 $205 $170 Nonaluminum 114 144 81 Intersegment revenues - aluminum 126 - - - --------------------------------------------------------------------------- Total revenues $508 $349 $251 =========================================================================== Segment operating income (loss) $ 95 $ 40 $ 8 Inventory accounting adjustments Corporate amounts Operational restructuring effects - net - --------------------------------------------------------------------------- Corporate operating income (loss) Interest expense Taxes on income Extraordinary loss - --------------------------------------------------------------------------- Net income (loss) =========================================================================== The reconciling amounts for nonaluminum revenues relate to corporate activities. 9 10 Transportation Restructuring Other ============================================================================ Second Quarter 1999 Customer aluminum shipments 20 - 16 Intersegment aluminum shipments - - - - --------------------------------------------------------------------------- Total aluminum shipments 20 - 16 ============================================================================ Revenues: Aluminum $106 $ - $39 Nonaluminum - - 8 Intersegment revenues - - - - aluminum - --------------------------------------------------------------------------- Total revenues $106 $ - $47 ============================================================================ Segment operating income (loss) $ (6) $ - $ - Inventory accounting adjustments Corporate amounts - --------------------------------------------------------------------------- Corporate operating income Interest expense Taxes on income - --------------------------------------------------------------------------- Net income ============================================================================ Second Quarter 1998 Customer aluminum shipments 15 103 9 Intersegment aluminum shipments - 2 - - --------------------------------------------------------------------------- Total aluminum shipments 15 105 9 ============================================================================ Revenues: Aluminum $80 $461 $25 Nonaluminum - 4 11 Intersegment revenues - - 5 - aluminum - --------------------------------------------------------------------------- Total revenues $80 $470 $36 ============================================================================ Segment operating income (loss) $(7) $ 42 $ 1 Inventory accounting adjustments Corporate amounts Operational restructuring effects - net - --------------------------------------------------------------------------- Corporate operating income (loss) Interest expense Taxes on income Extraordinary loss - --------------------------------------------------------------------------- Net income (loss) ============================================================================ Total Reconciling Segments Items Consolidated ============================================================================ Second Quarter 1999 Customer aluminum shipments 340 - 340 Intersegment aluminum shipments 48 (48) - - --------------------------------------------------------------------------- Total aluminum shipments 388 (48) 340 ============================================================================ Revenues: Aluminum $ 835 $ - $ 835 Nonaluminum 320 6 326 Intersegment revenues - aluminum 66 (66) - - --------------------------------------------------------------------------- Total revenues $1,221 $ (60) $1,161 ============================================================================ Segment operating income (loss) $ 104 $ - $ 104 Inventory accounting adjustments (4) Corporate amounts (34) - --------------------------------------------------------------------------- Corporate operating income 66 Interest expense (18) Taxes on income (13) - --------------------------------------------------------------------------- Net income $ 35 ============================================================================ Second Quarter 1998 Customer aluminum shipments 378 - 378 Intersegment aluminum shipments 84 (84) - - --------------------------------------------------------------------------- Total aluminum shipments 462 (84) 378 ============================================================================ Revenues: Aluminum $1,209 $ - $1,209 Nonaluminum 354 16 370 Intersegment revenues - aluminum 131 (131) - - --------------------------------------------------------------------------- Total revenues $1,694 $ (115) $1,579 ============================================================================ Segment operating income (loss) $ 179 $ - $ 179 Inventory accounting adjustments 1 Corporate amounts (38) Operational restructuring effects - net (304) - --------------------------------------------------------------------------- Corporate operating income (loss) (162) Interest expense (33) Taxes on income 72 Extraordinary loss (3) - --------------------------------------------------------------------------- Net income (loss) $ (126) ============================================================================ 10 11 7. COMPANY OPERATIONS - continued Packaging Construction Base and and Materials Consumer Distribution ============================================================================= Six Months ended June 30, 1999 Customer aluminum shipments 427 71 98 Intersegment aluminum shipments 104 - - - ----------------------------------------------------------------------------- Total aluminum shipments 531 71 98 ============================================================================= Revenues: Aluminum $ 616 $384 $329 Nonaluminum 160 282 157 Intersegment revenues - aluminum 147 - - - ---------------------------------------------------------------------------- Total revenues $ 923 $666 $486 ============================================================================ Segment operating income (loss) $ 69 $ 68 $ 21 Inventory accounting adjustments Corporate amounts - ---------------------------------------------------------------------------- Corporate operating income Interest expense Taxes on income - ---------------------------------------------------------------------------- Net income ============================================================================ Six Months ended June 30, 1998 Customer aluminum shipments 313 67 92 Intersegment aluminum shipments 181 - - - ---------------------------------------------------------------------------- Total aluminum shipments 494 67 92 ============================================================================ Revenues: Aluminum $ 515 $380 $335 Nonaluminum 229 280 163 Intersegment revenues - aluminum 289 - - - ---------------------------------------------------------------------------- Total revenues $1,033 $660 $498 ============================================================================ Segment operating income (loss) $ 174 $ 62 $ 16 Inventory accounting adjustments Corporate amounts Operational restructuring effects - net - ---------------------------------------------------------------------------- Corporate operating income (loss) Interest expense Taxes on income Extraordinary loss Cumulative effect of accounting change - ---------------------------------------------------------------------------- Net income (loss) ============================================================================ The reconciling amounts for nonaluminum revenues relate to corporate activities. 11 Transportation Restructuring Other ============================================================================ Six Months ended June 30, 1999 Customer aluminum shipments 37 - 30 Intersegment aluminum shipments - - - - ---------------------------------------------------------------------------- Total aluminum shipments 37 - 30 ============================================================================ Revenues: Aluminum $200 $ - $64 Nonaluminum - - 9 Intersegment revenues - aluminum - - - - ---------------------------------------------------------------------------- Total revenues $200 $ - $73 ============================================================================ Segment operating income (loss) $ (8) $ - $ 3 Inventory accounting adjustments Corporate amounts - ---------------------------------------------------------------------------- Corporate operating income Interest expense Taxes on income - ---------------------------------------------------------------------------- Net income ============================================================================ Six Months ended June 30, 1998 Customer aluminum shipments 31 219 18 Intersegment aluminum shipments - 4 - - ---------------------------------------------------------------------------- Total aluminum shipments 31 223 18 ============================================================================ Revenues: Aluminum $167 $937 $55 Nonaluminum - 9 12 Intersegment revenues - aluminum - 12 - - ---------------------------------------------------------------------------- Total revenues $167 $958 $67 ============================================================================ Segment operating income (loss) $ (7) $ 80 $ 2 Inventory accounting adjustments Corporate amounts Operational restructuring effects - net - ---------------------------------------------------------------------------- Corporate operating income (loss) Interest expense Taxes on income Extraordinary loss Cumulative effect of accounting change - ---------------------------------------------------------------------------- Net income (loss) ============================================================================ The reconciling amounts for nonaluminum revenues relate to corporate activities. Total Reconciling Segments Items Consolidated ============================================================================ [S] [C] [C] [C] Six Months ended June 30, 1999 Customer aluminum shipments 663 - 663 Intersegment aluminum shipments 104 (104) - - ---------------------------------------------------------------------------- Total aluminum shipments 767 (104) 663 ============================================================================ Revenues: Aluminum $1,593 $ - $1,593 Nonaluminum 608 28 636 Intersegment revenues - aluminum 147 (147) - - ---------------------------------------------------------------------------- Total revenues $2,348 $(119) $2,229 ============================================================================ Segment operating income (loss) $ 153 $ - $ 153 Inventory accounting adjustments (2) Corporate amounts (81) - ---------------------------------------------------------------------------- Corporate operating income 70 Interest expense (38) Taxes on income (7) - ---------------------------------------------------------------------------- Net income $ 25 ============================================================================ Six Months ended June 30, 1998 Customer aluminum shipments 740 - 740 Intersegment aluminum shipments 185 (185) - - ---------------------------------------------------------------------------- Total aluminum shipments 925 (185) 740 ============================================================================ Revenues: Aluminum $2,389 $ - $2,389 Nonaluminum 693 29 722 Intersegment revenues - aluminum 301 (301) - - ---------------------------------------------------------------------------- Total revenues $3,383 $(272) $3,111 ============================================================================ Segment operating income (loss) $ 327 $ - $ 327 Inventory accounting adjustments 4 Corporate amounts (71) Operational restructuring effects - net (304) - ---------------------------------------------------------------------------- Corporate operating income (loss) (44) Interest expense (67) Taxes on income 46 Extraordinary loss (3) Cumulative effect of accounting change (23) - ---------------------------------------------------------------------------- Net income (loss) $ (91) ============================================================================ [/TABLE] 12 13 8. CONTINGENT LIABILITIES As previously disclosed in the Company's 1998 Form 10-K, the Company is involved in various worldwide environmental improvement activities resulting from past operations, including designation as a potentially responsible party (PRP), with others, at various Environmental Protection Agency-designated Superfund sites. The Company has recorded amounts (on an undiscounted basis) which, in management's best estimate, will be sufficient to satisfy anticipated costs of known remediation requirements. Estimated costs for future environmental compliance and remediation are necessarily imprecise because of factors such as: o continuing evolution of environmental laws and regulatory requirements o availability and application of technology o identification of presently unknown remediation requirements o cost allocations among PRPs Further, it is not possible to predict the amount or timing of future costs of environmental remediation that may subsequently be determined. Based on information presently available, such future costs are not expected to have a material adverse effect on the Company's competitive or financial position. However, such costs could be material to results of operations in a future interim or annual reporting period. 9. CANADIAN REYNOLDS METALS COMPANY, LTD. AND REYNOLDS ALUMINUM COMPANY OF CANADA, LTD. Financial statements and financial statement schedules for Canadian Reynolds Metals Company, Ltd. and Reynolds Aluminum Company of Canada, Ltd. have been omitted because certain securities registered under the Securities Act of 1933, of which these wholly owned subsidiaries of Reynolds Metals Company (Reynolds) are obligors (thus subjecting them to reporting requirements under Section 13 or 15(d) of the Securities Exchange Act of 1934), are fully and unconditionally guaranteed by Reynolds. Financial information relating to these companies is presented herein in accordance with Staff Accounting Bulletin 53 as an addition to the footnotes to the financial statements of Reynolds. Summarized financial information is as follows: Canadian Reynolds Metals Company, Ltd. Quarters Ended June 30 Six Months Ended June 30 ------------------------ -------------------------- 1999 1998 1999 1998 ------------------------ -------------------------- Net Sales: Customers $132 $ 90 $242 $183 Parent and related companies 84 118 184 249 ------------------------ -------------------------- $216 $208 $426 $432 Cost of products sold 189 176 385 361 Net income $ 9 $ 21 $ 15 $ 49 June 30 December 31 1999 1998 -------------------------------- Current assets $ 345 $ 155 Noncurrent assets 1,196 1,206 Current liabilities (121) (100) Noncurrent liabilities (531) (379) 13 14 9. CANADIAN REYNOLDS METALS COMPANY, LTD. AND REYNOLDS ALUMINUM COMPANY OF CANADA, LTD. - continued Reynolds Aluminum Company of Canada, Ltd. Quarters Ended June 30 Six Months Ended June 30 ------------------------ -------------------------- 1999 1998 1999 1998 ------------------------ -------------------------- Net Sales: Customers $132 $112 $242 $231 Parent and related companies 84 114 184 239 ------------------------ -------------------------- $216 $226 $426 $470 Cost of products sold 190 194 385 395 Net income $ 8 $ 18 $ 15 $ 47 June 30 December 31 1999 1998 ----------------------------- Current assets $ 334 $ 186 Noncurrent assets 1,212 1,228 Current liabilities (121) (103) Noncurrent liabilities (538) (389) 14 15 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS The following information should be read in conjunction with the consolidated financial statements and related footnotes included in the Company's 1998 Form 10-K along with the consolidated financial statements and related footnotes included in and referred to in this report. In the tables, dollars are in millions, except per share and per pound amounts, and shipments are in thousands of metric tons. A metric ton is equivalent to 2,205 pounds. Management's Discussion and Analysis contains forecasts, projections, estimates, statements of management's plans, objectives and strategies for the Company and other forward- looking statements. Please refer to the "Risk Factors" section beginning on page 22, where we have summarized factors that could cause actual results to differ materially from those projected in a forward-looking statement or affect the extent to which a particular projection is realized. RECENT DEVELOPMENTS - ------------------- By letter dated August 11, 1999, Alcoa Inc. made an unsolicited offer to acquire all outstanding shares of Reynolds in a transaction in which approximately half of the shares would be exchanged for $65 cash and the remaining half of the shares would be exchanged for the equivalent value in Alcoa shares (or 0.9784 of a share of Alcoa.). Alcoa also indicated that it would be willing to permit all Reynolds stockholders to exchange all of their Reynolds shares for Alcoa shares, if the Board of Reynolds or Reynolds' stockholders found an all stock transaction to be desirable. At a special meeting held on August 15, 1999 to consider the Alcoa offer, the Reynolds' Board of Directors unanimously determined that the consideration offered by Alcoa was inadequate for Reynolds stockholders. In reaching its determination, the Board considered, among other things, the opinion of Reynolds' financial advisor, Merrill Lynch & Co. The Board also unanimously determined that Reynolds, with the assistance of Merrill Lynch, should explore all alternatives to maximize shareholder value, including the sale of the company. On August 16, 1999, Alcoa announced that it would commence a cash tender offer during the week for all outstanding shares of Reynolds at $65 per share. Alcoa also stated that it would file during the week preliminary consent solicitation materials to solicit written consent to, among other things, remove the current Board of Reynolds and elect an independent slate of directors that would redeem Reynolds' rights plan and take certain other steps that would facilitate a sale of the company. RESULTS OF OPERATIONS - --------------------- Net income was $35 million for the second quarter of 1999 and $25 million for the six months of 1999 compared with net losses of $126 million for the second quarter of 1998 and $91 million for the six months of 1998. In addition to the extraordinary loss and cumulative effect of accounting change shown in the table below, the second quarter and six months of 1998 included non- recurring, after-tax charges of $196 million for operational restructuring. For additional information concerning the operational restructuring charges, see Note 3 to the consolidated financial statements. Our pre-tax results for the second quarter and six months of 1999 were adversely affected by: o lower realized aluminum pricing ($47 million in the second quarter and $127 million in the six month period compared to the 1998 periods) which primarily affected the Base Materials global business unit o loss of income from sold operations was $42 million in the second quarter and $80 million in the six month period compared to the 1998 periods (these amounts include $17 million in the second quarter of 1998 and $37 million in the six months of 1998 for the ceasing of depreciation of assets held for sale) We offset a portion of the shortfall with increased shipping volume in our Base Materials and Packaging and Consumer businesses, lower conversion costs, and lower interest and SG&A expenses. These benefits improved pre-tax results by $42 million in the second quarter and $71 million in the six month period compared to the 1998 periods. In addition, our results for the six months of 1999 include foreign currency related losses and charges, principally in Brazil, of $12 million that we recognized in the first quarter of 1999. 15 16 RESULTS OF OPERATIONS - continued - --------------------- Second Quarter Six Months ---------------- --------------- 1999 1998 1999 1998 ---------------- --------------- RESULTS Income (loss) before extraordinary loss and cumulative effect of accounting change $ 35 $ (123) $ 25 $ (65) Extraordinary loss (see Note 4) - (3) - (3) Cumulative effect of accounting change (see Note 2) - - - (23) ---------------- --------------- Net income (loss) $ 35 $ (126) $ 25 $ (91) ================ =============== EARNINGS PER SHARE - BASIC Income (loss) before extraordinary loss and cumulative effect of accounting change $0.55 $(1.70) $0.40 $(0.89) Extraordinary loss - (.04) - (.04) Cumulative effect of accounting change - - - (.32) ---------------- ---------------- Net income (loss) $0.55 $(1.74) $0.40 $(1.25) ================ ================ AVERAGE REALIZED PRICE PER POUND Primary aluminum $0.67 $ 0.73 $0.66 $ 0.75 Fabricated aluminum products $1.89 $ 2.04 $1.90 $ 1.99 GLOBAL BUSINESS UNITS The Company is organized into four market-based, global business units. The four global business units and their principal products are as follows: o Base Materials - alumina, carbon products, primary aluminum ingot and billet, and electrical rod o Packaging and Consumer - aluminum and plastic packaging and consumer products; printing products o Construction and Distribution - architectural construction products and the distribution of a wide variety of aluminum and stainless steel products o Transportation - aluminum wheels, heat exchangers and automotive structures BASE MATERIALS Second Quarter Six Months ------------------ ----------------- 1999 1998 1999 1998 ------------------ ----------------- Aluminum shipments: Customer 215 168 427 313 Internal 48 82 104 181 ------------------ ----------------- Total 263 250 531 494 ================== ================= Revenues: Customer - aluminum $314 $268 $616 $ 515 - nonaluminum 85 114 160 229 Internal - aluminum 66 126 147 289 ------------------ ----------------- Total $465 $508 $923 $1,033 ================== ================= Operating income $ 55 $ 95 $ 69 $ 174 ================== ================= The increase in customer aluminum shipments in the second quarter and six months of 1999 reflects strong demand for our value-added products (foundry and sheet ingot, billet and rod), which made up approximately 75% of the primary aluminum shipments in these periods. Our available supply to meet customer demand has increased because we no longer need to supply downstream fabricating operations that have been sold, and we restarted idled capacity in 1998. 16 17 RESULTS OF OPERATIONS - continued - --------------------- GLOBAL BUSINESS UNITS In addition to reflecting the changes in shipping volume, aluminum revenues in the second quarter and six months of 1999 were significantly affected by lower prices for primary aluminum. Nonaluminum revenues were lower because of: o significantly lower prices for alumina - approximately 10% to 15% lower than the second quarter and six months of 1998 o lower prices for carbon products o lower customer shipments of alumina and carbon products due to weaker demand and greater internal use resulting from our restart of idled primary aluminum capacity in 1998 The most significant factor affecting operating profit in the second quarter and six months of 1999 was lower prices for most products. We were able to offset some of this decline with higher shipments of primary aluminum products, improved capacity utilization, and lower material and conversion costs. Bonneville Power Administration ("BPA") supplies electricity to our smelters at Longview, Washington and Troutdale, Oregon. The current contract with BPA expires in October 2001. BPA has proposed reducing the amount of power supplied to the smelters by one-third and pricing the power on a formula under which charges would vary with world aluminum prices. Assuming "average" world aluminum prices (with the basis for determining what is "average" yet to be settled), the rate charged to Reynolds for the period 2001-2006 would increase by 13% over what we currently pay. We would also have to find other sources for the balance of our power needs. The BPA proposal is subject to full consideration in a rate case, in which we can present arguments to improve the offered rate, and other parties can challenge both the quantity of power being provided to the Reynolds smelters and the rates at which it is to be provided. We expect to participate actively in the resolution of this issue and to continue assessing alternate power sources for the two smelters. We have a 10% equity interest in the Aluminum Smelter Company of Nigeria. The smelter has closed indefinitely due to a lack of working capital. The closing has no material effect on our operations or financial position. PACKAGING AND CONSUMER Second Quarter Six Months ---------------- --------------- 1999 1998 1999 1998 ---------------- --------------- Customer aluminum shipments 38 37 71 67 Revenues: Customer - aluminum $206 $205 $384 $380 - nonaluminum 148 144 282 280 ---------------- --------------- Total $354 $349 $666 $660 ================ =============== Operating income $ 42 $ 40 $ 68 $ 62 ================ =============== Shipments and revenues were higher in the second quarter and six months of 1999 because of strong demand for most products, despite declining demand in the tobacco market. The volume impact on revenues was partly offset by pricing pressures in our flexible packaging operations. Operating income was higher in the second quarter and six months of 1999 because of the higher shipping volume and lower conversion costs. 17 18 RESULTS OF OPERATIONS - continued - --------------------- GLOBAL BUSINESS UNITS - continued CONSTRUCTION AND DISTRIBUTION Second Quarter Six Months ---------------- --------------- 1999 1998 1999 1998 ---------------- --------------- Customer aluminum shipments 51 46 98 92 Revenues: Customer - aluminum $170 $170 $329 $335 - nonaluminum 79 81 157 163 ---------------- --------------- Total $249 $251 $486 $498 ================ =============== Operating income $ 13 $ 8 $ 21 $ 16 ================ =============== Shipments increased in the second quarter and six months of 1999 because of strong demand for most distribution products. Shipments of construction products reflected weak conditions in several markets outside the U.S., such as Germany and Southeast Asia. Excluding Southeast Asia, sales of our aluminum composite material, Reynobond, were ahead of last year and were particularly strong in Europe and Latin America. Revenues decreased because of lower prices for most products. The decline in prices for aluminum products reflects the general global weakening of aluminum prices from those realized in 1998. Prices for stainless steel products were lower due to global supply/demand imbalances and lower material costs. The substantial increase in operating income reflects the benefits of increased volume and margins. Conversion costs and expenses were lower except for the effect of start-up of construction operations in Europe and China. The effects of lower prices were offset by lower material costs. TRANSPORTATION Second Quarter Six Months ---------------- --------------- 1999 1998 1999 1998 ---------------- --------------- Customer aluminum shipments 20 15 37 31 Customer revenues $106 $80 $200 $167 Operating income (6) (7) (8) (7) ================ =============== Shipments and revenues were higher in the second quarter and six months of 1999 because of strong demand for cast and forged aluminum wheels. Our available supply increased due to improved capacity utilization and the completion of the expansion of our Virginia forged aluminum wheel plant in February 1999. Operating profit was lower because of non-recurring start-up costs relating to an engine cradle program at our Indiana automotive structures plant (see below). This effect was partially offset by lower material costs, improved shipping volume and capacity utilization in wheel and heat exchanger operations, and significant operating improvements at our Beloit, Wisconsin wheel plant. The Company and an automobile manufacturer are pioneering the first, mass-produced, high-volume, all-aluminum engine cradle. The engine cradle offers significant weight savings, reduces noise and vibration, and provides important safety features. We have incurred high start-up costs because of the complexity of the production process and our acceleration of the timetable to begin production. No other manufacturer has yet produced this particular component, so we expect to maintain a competitive advantage. 18 19 RESULTS OF OPERATIONS - continued - --------------------- GLOBAL BUSINESS UNITS - continued RESTRUCTURING The final closing of the sale of the Alabama can stock complex occurred at the end of the first quarter of 1999. The Company had signed a definitive sales agreement in December 1998 covering the disposition of the complex and agreed to operate it on behalf of the buyer for a management fee until all administrative aspects of the transaction could be completed. As a result, no revenues or operating results are included in the Restructuring category in 1999. OTHER The Other category consists principally of operations in emerging markets, European extrusion operations and investments in Canada, Latin America and Saudi Arabia. RECONCILING ITEMS The increase in corporate expenses in the six months of 1999 was due to foreign currency related losses and charges, principally in Brazil. For additional information concerning the global business units, see Note 7 to the consolidated financial statements. INTEREST EXPENSE Interest expense decreased in both 1999 periods because of: o lower amounts of debt outstanding o lower average interest rates due to extinguishing higher cost debt o higher amounts for capitalized interest TAXES ON INCOME The effective tax rates reflected in the income statement differ from the U.S. federal statutory rate principally because of the following: o foreign taxes at different rates o the effects of percentage depletion allowances o credits and other tax benefits YEAR 2000 READINESS DISCLOSURE ISSUE The year 2000 issue results from computer programs and systems that rely on two digits rather than four to define the applicable year. Such systems may treat a date using "00" as the year 1900 rather than the year 2000. As a result, computer systems could fail to operate or make miscalculations, causing disruption of business operations. Left unrepaired, many of the Company's systems, including information and computer systems and automated equipment, could be affected by the year 2000 issue. Failure to adequately address the issue could result in, among other things, the temporary inability to manufacture products, process transactions, send invoices, and/or engage in normal business activities. We do not believe the products we sell require remediation to address the year 2000 issue since they do not depend on the calendar function in the electronic components. GOAL The Company has a formal program to address and resolve potential exposure associated with information and non-information technology systems arising from the year 2000 issue. Our goal is that none of the Company's critical business operations or computer processes we share with our suppliers and customers will be substantially impaired by the advent of the year 2000. 19 20 RESULTS OF OPERATIONS - continued - --------------------- YEAR 2000 READINESS DISCLOSURE - continued GOAL - continued Our program is led by our Year 2000 Program Management Office, which recommends processes and tools for year 2000 remediation to the Company's business units and monitors progress. The Program Management Office consolidates progress information into monthly status reports for review by management, the Company's internal auditors and the Board of Directors. The Audit Committee of the Board of Directors is also given periodic briefings on progress and plans from the Program Management Office. YEAR 2000 REMEDIATION PROJECT We have substantially completed preparation of our critical, date- sensitive computer systems, processes and interfacing software for the year 2000. Our preparation included five phases: (1) inventory, (2) planning, (3) conversion, (4) pre-installation testing and (5) installation. We measure progress on remediation projects as a percentage of actual staff hours expended to staff hours projected. As of June 30, 1999, remediation of both our information systems and our non-information systems (e.g., manufacturing and mechanical systems) was approximately 99% complete. We continue to monitor our computer and software vendors' readiness statements to assure that readiness changes in their products do not negatively affect our systems. QUALITY ASSURANCE In addition to completing our year 2000 remediation project, we are validating our remediation efforts with post-installation testing of certain critical computer systems. During the remainder of 1999, we also expect to respond to and initiate requests to test with certain suppliers, customers and government agencies after they ready their systems. CONTINGENCY PLANNING An ongoing key aspect of the Company's contingency planning for the year 2000 focuses on assessment of the business impact on the Company resulting from the possible failure of our suppliers to provide needed products and services. We have surveyed those suppliers who are deemed to be critical to each of our operating locations, even though the products or services they provide may not be material to the Company's business as a whole, to assess their year 2000 readiness. We are currently monitoring over 1,800 suppliers and are rating them low, medium or high risk in their progress toward being ready for the year 2000. Critical suppliers rated as high risk are receiving our immediate attention for contingency planning or other measures such as identifying additional sources of supply for critical materials. As of June 30, 1999, we were on schedule with our third party evaluation, having completed approximately 64% of the projected total effort that we currently estimate will be needed. Early in the fourth quarter of 1999, we plan to have identified additional sources of supply or developed other contingency plans with respect to those critical suppliers who are not ranked as low risk. We will continue monitoring these suppliers into the year 2000. In addition, we are responding to customer inquiries regarding our year 2000 program and our progress in addressing the issue. We also are evaluating the year 2000 readiness of certain of our largest customers, none of which are material to our operations as a whole. We have not determined the potential costs of business disruptions from supplier or customer non- performance. The Company currently has in place operating procedures and business continuity plans at its operating locations for responding to unusual, disruptive situations such as power shortages, failures by major suppliers and natural disasters. These existing procedures and plans provide a solid foundation for addressing many year 2000 issues. As unique risks are identified and deemed sufficiently likely to occur, we will make necessary adaptations or additions to our existing procedures and plans. Contingency planning and monitoring to determine realistic year 2000 issues beyond those already addressed will continue throughout the year. Several reasonably likely worst case scenarios involve shortages or unanticipated outages of energy requirements. Our operations, particularly in the Base Materials business, require significant quantities of energy. Curtailments or disruptions of energy supplies would result in full or partial shutdowns of these operations until energy availability could be restored. In addition, an unanticipated loss of energy supply could result in damage to production equipment. We continue to assess these and other business disruption risks. 20 21 RESULTS OF OPERATIONS - continued - --------------------- YEAR 2000 READINESS DISCLOSURE - continued COSTS The total cost of our Year 2000 remediation project is currently expected to be approximately $22 million. As of June 30, 1999, we had incurred approximately $21 million, which includes labor, equipment and license costs. Our cost projections include approximate costs for post-installation testing and contingency planning. LIQUIDITY AND CAPITAL RESOURCES - ------------------------------- WORKING CAPITAL June 30 December 31 1999 1998 ----------- ------------- Working capital $296 $361 Ratio of current assets to current liabilities 1.2/1 1.3/1 OPERATING ACTIVITIES Cash from operating activities in the six months of 1999 was used principally to fund accounts payable, accrued and other liabilities and to increase inventories in anticipation of improved shipping levels. INVESTING ACTIVITIES Capital investments totaled $220 million in the first half of 1999. This amount includes $55 million for operating requirements (replacement equipment, environmental control projects, etc.). The remainder was for strategic projects (performance improvements, investments, etc.) principally carried forward from 1998, including: o expanding the Worsley Alumina Refinery in Australia o modernizing U.S. foil plants o acquiring two producers of flexographic separations and plates for the packaging industry in the U.S. and Canada o establishing a foodservice packaging and consumer products subsidiary in Brazil o expanding a plant in Europe that will produce composite architectural products o opening new metals distribution centers o expanding a forged wheel plant in Virginia (completed in February 1999) o expanding and modifying an automotive structures plant in Indiana Total capital investments excluding acquisitions planned for 1999 (approximately $450 million) are primarily for those strategic projects now under way and continuing operating requirements. We expect to fund these capital investments primarily with cash provided by operating activities supplemented with funds from financing activities. While the projected 1999 capital investments do not include amounts for acquisitions, we will evaluate opportunities that arise. Part of the proceeds from operational restructuring was used to repurchase common stock. FINANCING ACTIVITIES In the first half of 1999, the Company: o increased short-term borrowings by $191 million o borrowed $150 million under our revolving credit facilities (see Note 6) o issued $100 million of medium-term notes (see Note 6), reducing to $13 million the amount of debt securities available for issuance under our shelf registration 21 22 LIQUIDITY AND CAPITAL RESOURCES - continued - ------------------------------- FINANCING ACTIVITIES - continued o repurchased common stock with part of the proceeds from sales of assets (see the Consolidated Statement of Changes in Stockholders' Equity) o filed a shelf registration statement with the Securities and Exchange Commission to register an additional $150 million of unsecured debt securities (which has not yet been declared effective) We used the proceeds from the borrowings to repay at maturity $100 million of 9 3/8% debentures, to reduce borrowings under our revolving credit facilities, to make other scheduled debt payments and to supplementally fund operating and investing activities. PORTFOLIO REVIEW In the first quarter of 1999, the final closing of the sale of our can stock complex in Alabama occurred. This essentially completed our restructuring activities. RISK FACTORS - ------------ This section should be read in conjunction with Part I, Item 1 (Business), Item 3 (Legal Proceedings) and Item 7 (Management's Discussion and Analysis of Financial Condition and Results of Operations) of the Company's 1998 Form 10-K and the preceding portions of this Item. This report contains (and oral communications made by or on behalf of the Company may contain) forecasts, projections, estimates, statements of management's plans, objectives and strategies for the Company and other forward-looking statements<FN1>. The Company's expectations for the future and related forward- looking statements are based on a number of assumptions and forecasts, including: o world economic growth and other economic indicators (including rates of inflation, industrial production, housing starts and light vehicle sales) o trends in the Company's key markets o global aluminum supply and demand conditions o primary aluminum prices By their nature, forward-looking statements involve risk and uncertainty, and various factors could cause the Company's actual results to differ materially from those projected in a forward- looking statement or affect the extent to which a particular projection is realized. The Company is cautiously optimistic about the demand for aluminum for 1999. There are signs that the economies in Asia are beginning to recover. The economic situation in South America is also improving. The Company's outlook is for an increase in global primary aluminum consumption for 1999 of 2% to 3%. If the global economy completes its recovery in 2000 to 2001, we expect global aluminum consumption to grow by approximately 4% to 5% per year. Economic and/or market conditions other than those forecasted by the Company in the preceding paragraph could cause the Company's actual results to differ materially from those projected in a forward-looking statement or affect the extent to which a particular projection is realized. The Company's outlook for 1999 and beyond could be jeopardized by a further delay of economic recovery in Asia and South America. [FN] ________________________ <FN1> Forward-looking statements can be identified generally as those containing words such as "should," "will," "will likely result," "hope," "forecast," "outlook," "project," "estimate," "expect," "anticipate," or "plan" and words of similar effect. </FN> 22 23 RISK FACTORS - continued - ------------ The following factors also could affect the Company's results: o Primary aluminum is an internationally traded commodity. The price of primary aluminum is subject to worldwide market forces of supply and demand and other influences. Prices can be volatile. Because primary aluminum makes up a significant portion of the Company's shipments, changes in aluminum pricing have a rapid effect on the Company's operating results. The Company's use of contractual arrangements, including fixed-price sales contracts, fixed-price supply contracts, and forward, futures and option contracts, reduces its exposure to price volatility but does not eliminate it. o The markets for most aluminum products are highly competitive. Certain of the Company's competitors are larger than the Company in terms of total assets and operations and have greater financial resources. Certain foreign governments are involved in the operation and/or ownership of certain competitors and may be motivated by political as well as economic considerations. In addition, aluminum competes with other materials, such as steel, plastics and glass, among others, for various applications in the Company's key markets. Plastic products compete with similar products made by the Company's competitors, as well as with products made of glass, aluminum, steel, paper, wood and ceramics, among others. Unanticipated actions or developments by or affecting the Company's competitors and/or the willingness of customers to accept substitutions for the products sold by the Company could affect results. o The Company spends substantial capital and operating amounts relating to ongoing compliance with environmental laws. In addition, the Company is involved in remedial investigations and actions in connection with past disposal of wastes. The identification of additional material remediation sites in the future (that are presently unknown) at which the Company may be named as a potentially responsible party could have a material adverse effect on the Company's results of operations in a future interim or annual reporting period. Moreover, estimating future environmental compliance and remediation costs is imprecise due to: - continuing evolution of environmental laws and regulatory requirements and uncertainties about their application to the Company's operations - availability and application of technology - allocation of costs among potentially responsible parties o The Company has investments and activities in various emerging markets, including Russia, China, India and Brazil. While emerging markets offer strong growth potential, they also present a higher degree of risk than more developed markets. In addition to the business risks inherent in developing and servicing new markets, economic conditions may be more volatile, legal systems less developed and predictable, and the possibility of various types of adverse government action more pronounced. o Unanticipated material legal proceedings or investigations, or the disposition of those currently pending against the Company other than as anticipated by management and counsel, could have a material adverse effect on the Company's results of operations for a particular reporting period. o Changes in the costs or availability of supply of power, resins, caustic soda, green coke and other raw materials can materially affect results. Substantial increases in power costs, particularly in the Pacific Northwest, may adversely affect the Company's primary aluminum production plants which require reliable, low-cost power. o A number of the Company's operations are cyclical and can be influenced by economic conditions. o A failure to complete the Company's major capital projects, such as expansion of the Worsley Alumina Refinery, as scheduled and within budget or a failure to launch successfully new growth or strategic business programs, such as the engine cradle program, could affect the Company's results. 23 24 RISK FACTORS - continued - ------------ o The Company's results may be adversely affected if it fails to meet its year 2000 readiness goals. While the Company believes it has prepared substantially all of its information and non-information systems for the advent of the year 2000, a failure to locate and correct all relevant computer codes could result in disruptions of Company operations, some of which may be significant. Also, there can be no guarantee that other companies with which the Company does business will be converted on a timely basis or their failure to be year 2000 compliant will not have an adverse effect on the Company. o A strike at a customer facility or a significant downturn in the business of a key customer supplied by the Company could affect the Company's results. In addition to the factors referred to above, the Company is exposed to general financial, political, economic and business risks in connection with its worldwide operations. The Company continues to evaluate and manage its operations in a manner to mitigate the effects from exposure to such risks. In general, the Company's expectations for the future are based on the assumption that conditions relating to costs, currency values, competition and the legal, regulatory, financial, political and business environments in the worldwide economies and markets in which the Company operates will not change significantly overall. 24 25 ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK Forward, futures, option and swap contracts are designated to manage market risks resulting from fluctuations in the aluminum, natural gas, foreign currency and debt markets. Contracts used to manage risks in these markets are not material. PART II - OTHER INFORMATION ITEM 1. LEGAL PROCEEDINGS Following the August 11, 1999 offer by Alcoa Inc. to acquire the Registrant, seven putative class actions on behalf of stockholders of the Registrant were filed in the Delaware Court of Chancery against the Registrant and certain present and former directors of the Registrant. The plaintiffs in those actions allege, among other things, that the director defendants have breached their fiduciary duties owed to the plaintiffs and other stockholders of the Registrant by failing to explore offers for the purchase of the Registrant or to engage in meaningful discussions with interested parties such as Alcoa; that they have attempted to deprive the plaintiffs of the true value of their investment in the Registrant; that they have failed to exercise ordinary care and diligence in the exercise of their fiduciary obligations; that they have attempted to entrench themselves in office; and that they have prevented the Registrant's stockholders from obtaining a fair price for their shares. The plaintiffs seek to enjoin a merger or other business combination of the Registrant with a third party unless pursuant to a procedure such as an auction to obtain the highest possible price for the Registrant. The plaintiffs also seek the entry of an order directing the director defendants, among other things, to carry out their fiduciary duties to the plaintiffs, to maximize shareholder value, to undertake an appropriate evaluation of the Registrant's net worth as a merger/acquisition candidate, to "create an active auction" for the Registrant, and to ensure that any conflicts of interest between the director defendants and their fiduciary obligation to maximize shareholder value are resolved in the best interests of the Registrant's public stockholders. In one of the actions, the plaintiffs also seek the entry of an order directing the director defendants not to use the Registrant's shareholder rights plan or other defensive measures to impede any bona fide offers for the Registrant. In addition, the plaintiffs seek damages in an unspecified amount, costs and disbursements, including attorneys' fees, and such other relief as the Delaware Court of Chancery deems appropriate. ITEM 2. CHANGES IN SECURITIES (a) Recent Sales of Unregistered Securities Under the Registrant's Stock Plan for Outside Directors (the "Plan"), 126 phantom shares, in the aggregate, were granted to the Registrant's nine outside Directors on April 1, 1999, based on an average price of $48.4688 per share. These phantom shares represent dividend equivalents paid on phantom shares previously granted under the Plan. 756 phantom shares, in the aggregate, were granted to the nine outside Directors on June 30, 1999, based on an average price of $59.7813 per share. These phantom shares represent a quarterly installment of each outside Director's annual grant under the Plan. To the extent that these grants constitute sales of equity securities, the Registrant issued these phantom shares in reliance on the exemption provided by Section 4(2) of the Securities Act of 1933, as amended, taking into account the nature of the Plan, the number of outside Directors participating in the Plan, the sophistication of the outside Directors and their access to the kind of information that a registration statement would provide. A description of the Plan is contained in the Registrant's Form 10-K for the year ended December 31, 1998 in Part II, Item 5 under the caption "Sale of Unregistered Securities". ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS The Annual Meeting of Stockholders of the Registrant was held on May 20, 1999. The stockholders (i) elected the eleven nominees named in the Registrant's proxy statement to serve as Directors, (ii) approved the Reynolds Metals Company 1999 Nonqualified Stock Option Plan, (iii) approved the amended Reynolds Metals Company Performance 25 26 Incentive Plan, (iv) ratified the selection of Ernst & Young LLP as independent auditors of the Registrant for 1999, (v) defeated a stockholder proposal requesting endorsement of the CERES Principles, which provide standards for environmental performance and reporting, (vi) defeated a stockholder proposal related to global warming which requested the Registrant to make a report to stockholders by August 1999 on the greenhouse gas emissions from the Company's operations, and (vii) defeated a stockholder proposal requesting that the Registrant retain an investment banking firm to explore strategic alternatives for maximizing shareholder value. The number of votes cast for, against or withheld, the number of abstentions, and the number of broker non-votes, as applicable, with respect to each matter were as set forth below. No other matters were voted upon at the meeting. (i) Election of Directors Number Of Votes Number Of Votes Name Cast "For" Withheld --------------------- ----------------- ----------------- Patricia C. Barron 45,774,488 11,272,376 John R. Hall 45,768,628 11,277,236 Robert L. Hintz 45,758,967 11,286,897 William H. Joyce 45,777,065 11,268,799 Mylle Bell Mangum 45,766,699 11,279,165 D. Larry Moore 45,773,007 11,272,857 Randolph N. Reynolds 47,206,350 9,839,514 James M. Ringler 45,773,741 11,272,123 Samuel C. Scott, III 45,781,170 11,264,694 Jeremiah J. Sheehan 47,184,026 9,861,838 Joe B. Wyatt 45,767,272 11,278,592 (ii) Adoption of Reynolds Metals Company 1999 Nonqualified Stock Option Plan Number of Votes Cast "For" 42,479,646 Number of Votes Cast "Against" 11,799,667 Number of Abstentions 2,766,551 (iii) Approval of amended Reynolds Metals Company Performance Incentive Plan Number of Votes Cast "For" 50,081,745 Number of Votes Cast "Against" 4,203,770 Number of Abstentions 2,760,348 (iv) Ratification of Selection of Ernst & Young LLP as Independent Auditors Number of Votes Cast "For" 54,130,539 Number of Votes Cast "Against" 262,989 Number of Abstentions 2,652,335 (v) Stockholder Proposal Relating to the CERES Principles Number of Votes Cast "Against" 42,453,645 Number of Votes Cast "For" 3,908,409 Number of Abstentions 5,735,632 Number of Broker Non-Votes 4,948,178 26 27 (vi) Stockholder Proposal Relating to Global Warming Number of Votes Cast "Against" 43,519,803 Number of Votes Cast "For" 3,284,475 Number of Abstentions 5,293,409 Number of Broker Non-Votes 4,948,177 (vii) Stockholder Proposal to Retain an Investment Banking Firm to Explore Alternatives for Maximizing Shareholder Value Number of Votes Cast "Against" 49,078,059 Number of Votes Cast "For" 7,967,805 ITEM 5. OTHER INFORMATION On August 11, 1999, Alcoa Inc. made an unsolicited offer to acquire all outstanding shares of Reynolds in a transaction in which approximately half of the shares would be exchanged for $65 cash and the remaining half of the shares would be exchanged for the equivalent value in Alcoa shares (or 0.9784 of a share of Alcoa.). On August 16, 1999, Alcoa announced that it would commence a cash tender offer during the week for all outstanding shares of Reynolds at $65 per share and that it would file preliminary consent solicitation materials to solicit written consent, to among other things, remove the current Board of Reynolds and elect an independent slate of directors. For a discussion of these matters, see "Recent Developments" under Part I, Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations. ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K (a) Exhibits See Index to Exhibits. (b) Reports on Form 8-K During the second quarter of 1999, the Registrant filed three Current Reports on Form 8-K with the Commission, each of which reported matters under Item 5: (1) A Form 8-K filed April 1, 1999, reporting that the Registrant had completed the sale of its Alloys can stock complex in Alabama and its aluminum extrusion plant in Irurzun, Spain; (2) A Form 8-K filed May 28, 1999, containing the remarks given by Jeremiah J. Sheehan, Chairman of the Board and Chief Executive Officer of the Registrant, at the Registrant's annual meeting of stockholders held on May 20, 1999; and (3) A Form 8-K filed June 1, 1999, reporting that at a meeting of the Non-Ferrous Metals Analysts of New York, Mr. Sheehan had provided a status report on the strategic planning and analysis process the Registrant has undertaken involving management, the Registrant's Board of Directors, and the Registrant's investment bankers and containing excerpts from Mr. Sheehan's remarks. 27 28 In addition, on July 20, 1999, the Registrant filed a Current Report on Form 8-K reporting that it had improved its segment reporting by removing corporate amounts from the Other category and presenting them as separate reconciling items. Filed with the report are reclassified segment disclosures related to the Registrant's financial reports for the quarters ended March 31, 1999 and 1998, other interim periods of 1998, and the fiscal years ended December 31, 1998, 1997 and 1996. 28 29 SIGNATURES ---------- Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. REYNOLDS METALS COMPANY By /s/ Allen M. Earehart ------------------------- Allen M. Earehart Senior Vice President, Controller (Chief Accounting Officer) DATE: August 16, 1999 29 INDEX TO EXHIBITS (Attached herewith are Exhibits 10.3, 10.5, 10.8, 10.10, 10.17, 10.18, 10.19, 10.20, 10.28, 10.34, 10.37, 10.40, 10.41, 27) EXHIBIT 2 - None * EXHIBIT 3.1 - Restated Certificate of Incorporation, as amended. (File No. 001-01430, 1998 Form 10-K Report, EXHIBIT 3.1) * EXHIBIT 3.2 - By-laws, as amended. (File No. 001-01430, 1998 Form 10-K Report, EXHIBIT 3.2) EXHIBIT 4.1 - Restated Certificate of Incorporation. See EXHIBIT 3.1. EXHIBIT 4.2 - By-Laws. See EXHIBIT 3.2. * EXHIBIT 4.3 - Form of Common Stock Certificate. (Registration Statement No. 333-79203 on Form S-8, dated May 24, 1999, EXHIBIT 4.2) * EXHIBIT 4.4 - Indenture dated as of April 1, 1989 (the "Indenture") between Reynolds Metals Company and The Bank of New York, as Trustee, relating to Debt Securities. (File No. 001-01430, Form 10-Q Report for the Quarter Ended March 31, 1989, EXHIBIT 4(c)) * EXHIBIT 4.5 - Amendment No. 1 dated as of November 1, 1991 to the Indenture. (File No. 001- 01430, 1991 Form 10-K Report, EXHIBIT 4.4) * EXHIBIT 4.6 - Rights Agreement dated as of March 8, 1999 between Reynolds Metals Company and ChaseMellon Shareholder Services, L.L.C. (File No. 001-01430, Form 8-K Report dated March 8, 1999, pertaining to Preferred Stock Purchase Rights, EXHIBIT 4.1) * EXHIBIT 4.7 - Form of Fixed Rate Medium-Term Note. (Registration Statement No. 33-30882 on Form S-3, dated August 31, 1989, EXHIBIT 4.3) * EXHIBIT 4.8 - Form of Floating Rate Medium-Term Note. (Registration Statement No. 33-30882 on Form S-3, dated August 31, 1989, EXHIBIT 4.4) * EXHIBIT 4.9 - Form of Book-Entry Fixed Rate Medium-Term Note. (File No. 001-01430, 1991 Form 10- K Report, EXHIBIT 4.15) * EXHIBIT 4.10 - Form of Book-Entry Floating Rate Medium-Term Note. (File No. 001-01430, 1991 Form 10- K Report, EXHIBIT 4.16) * EXHIBIT 4.11 - Form of 9% Debenture due August 15, 2003. (File No. 001-01430, Form 8-K Report dated August 16, 1991, Exhibit 4(a)) ______________________ * Incorporated by reference. * EXHIBIT 4.12 - Articles of Continuance of Societe d'Aluminium Reynolds du Canada, Ltee/Reynolds Aluminum Company of Canada, Ltd. (formerly known as Canadian Reynolds Metals Company, Limited -- Societe Canadienne de Metaux Reynolds, Limitee) ("RACC"), as amended. (File No. 1-1430, 1995 Form 10-K Report, EXHIBIT 4.13) * EXHIBIT 4.13 - By-Laws of RACC, as amended. (File No. 001- 01430, Form 10-Q Report for the Quarter Ended March 31, 1997, EXHIBIT 4.14) * EXHIBIT 4.14 - Articles of Incorporation of Societe Canadienne de Metaux Reynolds, Ltee/Canadian Reynolds Metals Company, Ltd. ("CRM"), as amended. (File No. 001- 01430, Form 10-Q Report for the Quarter Ended September 30, 1997, EXHIBIT 4.15) * EXHIBIT 4.15 - By-Laws of CRM, as amended. (File No. 001- 01430, Form 10-Q Report for the Quarter Ended September 30, 1997, EXHIBIT 4.16) * EXHIBIT 4.16 - Indenture dated as of April 1, 1993 among RACC, Reynolds Metals Company and The Bank of New York, as Trustee. (File No. 001-01430, Form 8-K Report dated July 14, 1993, EXHIBIT 4(a)) * EXHIBIT 4.17 - First Supplemental Indenture, dated as of December 18, 1995 among RACC, Reynolds Metals Company, CRM and The Bank of New York, as Trustee. (File No. 001-01430, 1995 Form 10-K Report, EXHIBIT 4.18) * EXHIBIT 4.18 - Form of 6-5/8% Guaranteed Amortizing Note due July 15, 2002. (File No. 001-01430, Form 8-K Report dated July 14, 1993, EXHIBIT 4(d)) =* EXHIBIT 10.1 - Reynolds Metals Company 1987 Nonqualified Stock Option Plan. (Registration Statement No. 33-13822 on Form S-8, dated April 28, 1987, EXHIBIT 28.1) =* EXHIBIT 10.2 - Reynolds Metals Company 1992 Nonqualified Stock Option Plan. (Registration Statement No. 33-44400 on Form S-8, dated December 9, 1991, EXHIBIT 28.1) EXHIBIT 10.3 - Amendment and Restatement of Reynolds Metals Company Performance Incentive Plan, as adopted and executed May 21, 1999. =* EXHIBIT 10.4 - Agreement dated December 9, 1987 between Reynolds Metals Company and Jeremiah J. Sheehan. (File No. 001-01430, 1987 Form 10-K Report, EXHIBIT 10.9) EXHIBIT 10.5 - Amendment and Restatement of Supplemental Death Benefit Plan for Officers, as adopted and executed April 26, 1999. =* EXHIBIT 10.6 - Financial Counseling Assistance Plan for Officers. (File No. 001-01430, 1987 Form 10-K Report, EXHIBIT 10.11) _______________________ * Incorporated by reference. = Management contract or compensatory plan or arrangement required to be filed as an exhibit pursuant to Item 601 of Regulation S-K. =* EXHIBIT 10.7 - Management Incentive Deferral Plan. (File No. 001-01430, 1987 Form 10-K Report, EXHIBIT 10.12) EXHIBIT 10.8 - Amendment and Restatement of Deferred Compensation Plan for Outside Directors, as adopted and executed April 28, 1999. =* EXHIBIT 10.9 - Form of Indemnification Agreement for Directors and Officers. (File No. 001- 01430, 1998 Form 10-K Report, EXHIBIT 10.9) EXHIBIT 10.10 - Form of Executive Severance Agreement, as amended, between Reynolds Metals Company and key executive personnel, including each of the individuals listed in Item 4A of the 1998 Form 10-K Report. =* EXHIBIT 10.11 - Amendment to Reynolds Metals Company 1987 Nonqualified Stock Option Plan effective May 20, 1988. (File No. 001- 01430, Form 10-Q Report for the Quarter Ended June 30, 1988, EXHIBIT 19(a)) =* EXHIBIT 10.12 - Amendment to Reynolds Metals Company 1987 Nonqualified Stock Option Plan effective October 21, 1988. (File No. 001-01430, Form 10-Q Report for the Quarter Ended September 30, 1988, EXHIBIT 19(a)) =* EXHIBIT 10.13 - Amendment to Reynolds Metals Company 1987 Nonqualified Stock Option Plan effective January 1, 1987. (File No. 001-01430, 1988 Form 10-K Report, EXHIBIT 10.22) =* EXHIBIT 10.14 - Form of Stock Option and Stock Appreciation Right Agreement, as approved February 16, 1990 by the Compensation Committee of the Company's Board of Directors. (File No. 001-01430, 1989 Form 10-K Report, EXHIBIT 10.24) =* EXHIBIT 10.15 - Amendment to Reynolds Metals Company 1987 Nonqualified Stock Option Plan effective January 18, 1991. (File No. 001-01430, 1990 Form 10-K Report, EXHIBIT 10.26) =* EXHIBIT 10.16 - Form of Stock Option Agreement, as approved April 22, 1992 by the Compensation Committee of the Company's Board of Directors. (File No. 001-01430, Form 10- Q Report for the Quarter Ended March 31, 1992, EXHIBIT 28(a)) EXHIBIT 10.17 - Amendment and Restatement of Reynolds Metals Company Restricted Stock Plan for Outside Directors, as adopted and executed April 28, 1999. EXHIBIT 10.18 - Amendment and Restatement of Reynolds Metals Company New Management Incentive Deferral Plan, as adopted and executed April 28, 1999. _______________________ * Incorporated by reference. = Management contract or compensatory plan or arrangement required to be filed as an exhibit pursuant to Item 601 of Regulation S-K. EXHIBIT 10.19 - Amendment and Restatement of Reynolds Metals Company Salary Deferral Plan for Executives, as adopted and executed April 28, 1999. EXHIBIT 10.20 - Amendment and Restatement of Reynolds Metals Company Supplemental Long-Term Disability Plan for Executives, as adopted and executed April 26, 1999. =* EXHIBIT 10.21 - Amendment to Reynolds Metals Company 1987 Nonqualified Stock Option Plan effective August 19, 1994. (File No. 001-01430, Form 10-Q Report for the Quarter Ended September 30, 1994, EXHIBIT 10.34) =* EXHIBIT 10.22 - Amendment to Reynolds Metals Company 1992 Nonqualified Stock Option Plan effective August 19, 1994. (File No. 001-01430, Form 10-Q Report for the Quarter Ended September 30, 1994, EXHIBIT 10.35) =* EXHIBIT 10.23 - Form of Split Dollar Life Insurance Agreement (Trustee Owner, Trustee Pays Premiums). (File No. 001-01430, Form 10-Q Report for the Quarter Ended June 30, 1995, EXHIBIT 10.34) =* EXHIBIT 10.24 - Form of Split Dollar Life Insurance Agreement (Trustee Owner, Employee Pays Premium). (File No. 001-01430, Form 10-Q Report for the Quarter Ended June 30, 1995, EXHIBIT 10.35) =* EXHIBIT 10.25 - Form of Split Dollar Life Insurance Agreement (Employee Owner, Employee Pays Premium). (File No. 001-01430, Form 10-Q Report for the Quarter Ended June 30, 1995, EXHIBIT 10.36) =* EXHIBIT 10.26 - Form of Split Dollar Life Insurance Agreement (Third Party Owner, Third Party Pays Premiums). (File No. 001-01430, Form 10- Q Report for the Quarter Ended June 30, 1995, EXHIBIT 10.37) =* EXHIBIT 10.27 - Form of Split Dollar Life Insurance Agreement (Third Party Owner, Employee Pays Premiums). (File No. 001-01430, Form 10- Q Report for the Quarter Ended June 30, 1995, EXHIBIT 10.38) EXHIBIT 10.28 - Amendment and Restatement of Reynolds Metals Company 1996 Nonqualified Stock Option Plan, as adopted and executed April 15, 1999. =* EXHIBIT 10.29 - Amendment to Reynolds Metals Company 1992 Nonqualified Stock Option Plan effective January 1, 1993. (Registration Statement No. 333-03947 on Form S-8, dated May 17, 1996, EXHIBIT 99) =* EXHIBIT 10.30 - Form of Stock Option Agreement, as approved May 17, 1996 by the Compensation Committee of the Company's Board of Directors. (File No. 001-01430, Form 10- Q Report for the Quarter Ended June 30, 1996, EXHIBIT 10.41) ____________________________ * Incorporated by reference. = Management contract or compensatory plan or arrangement required to be filed as an exhibit pursuant to Item 601 of Regulation S-K. =* EXHIBIT 10.31 - Form of Three Party Stock Option Agreement, as approved May 17, 1996 by the Compensation Committee of the Company's Board of Directors. (File No. 001- 01430, Form 10-Q Report for the Quarter Ended June 30, 1996, EXHIBIT 10.42) =* EXHIBIT 10.32 - Stock Option Agreement dated August 30, 1996 between Reynolds Metals Company and Jeremiah J. Sheehan. (File No. 001- 01430, Form 10-Q Report for the Quarter Ended September 30, 1996, EXHIBIT 10.43) =* EXHIBIT 10.33 - Reynolds Metals Company Supplemental Incentive Plan. (File No. 001-01430, 1996 Form 10-K Report, EXHIBIT 10.40) EXHIBIT 10.34 - Amendment and Reinstatement of Reynolds Metals Company Stock Plan for Outside Directors, as adopted and executed April 28, 1999. =* EXHIBIT 10.35 - Special Executive Severance Package for Certain Employees who Terminate Employment between January 1, 1997 and June 30, 1999, (or, if earlier, the date of completion of employment related actions related to the Company's portfolio review process, as designated by the Company's Chief Executive Officer), approved by the Compensation Committee of the Company's Board of Directors on January 17, 1997 and extended on May 15, 1998. (File No. 001- 01430, 1996 Form 10-K Report, EXHIBIT 10.42) =* EXHIBIT 10.36 - Special Award Program for Certain Executives or Key Employees, as approved by the Compensation Committee of the Company's Board of Directors on January 17, 1997. (File No. 001-01430, 1996 Form 10-K Report, EXHIBIT 10.43) EXHIBIT 10.37 - Amendment and Restatement of Reynolds Metals Company Long-Term Performance Share Plan, as adopted and executed April 26, 1999. * EXHIBIT 10.38 - Asset Purchase Agreement by and among Ball Corporation, Ball Metal Beverage Container Corp. and Reynolds Metals Company dated as of April 22, 1998. (File No. 001-01430, Form 10-Q Report for the Quarter Ended June 30, 1998, EXHIBIT 2) =* EXHIBIT 10.39 - Reynolds Metals Company 1999 Nonqualified Stock Option Plan. (Registration Statement No. 333-79203 on Form S-8, dated May 24, 1999, EXHIBIT 4.5) EXHIBIT 10.40 - Form of Stock Option Agreement, as approved May 21, 1999 by the Compensation Committee of the Company's Board of Directors. EXHIBIT 10.41 - Form of Three Party Stock Option Agreement, as approved May 21, 1999 by the Compensation Committee of the Company's Board of Directors. ____________________________ * Incorporated by reference. = Management contract or compensatory plan or arrangement required to be filed as an exhibit pursuant to Item 601 of Regulation S-K. EXHIBIT 11 - Omitted; see Part I, Item 1 for computation of earnings per share. EXHIBIT 15 - None EXHIBIT 18 - None EXHIBIT 19 - None EXHIBIT 22 - None EXHIBIT 23 - None EXHIBIT 24 - None EXHIBIT 27 - Financial Data Schedule * EXHIBIT 99 - Description of Reynolds Metals Company Capital Stock. (File No. 001-01430, Form 10-Q Report for the Quarter Ended March 31, 1999, EXHIBIT 99) Pursuant to Item 601 of Regulation S-K, certain instruments with respect to long-term debt of Reynolds Metals Company (the "Registrant") and its consolidated subsidiaries are omitted because such debt does not exceed ten percent of the total assets of the Registrant and its subsidiaries on a consolidated basis. The Registrant agrees to furnish a copy of any such instrument to the Commission upon request. ____________________________ * Incorporated by reference.