UNITED STATES SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 Form 10-Q (Mark One) [ X ] QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the quarterly period ended March 31, 2004 OR [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the transition period from __________ to __________ Commission file number 1-871 BUCYRUS INTERNATIONAL, INC. (Exact Name of Registrant as Specified in its Charter) DELAWARE 39-0188050 (State or Other Jurisdiction of (I.R.S. Employer Incorporation or Organization) Identification No.) P. O. BOX 500 1100 MILWAUKEE AVENUE SOUTH MILWAUKEE, WISCONSIN 53172 (Address of Principal Executive Offices) (Zip Code) (414) 768-4000 (Registrant's Telephone Number, Including Area Code) Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes [ X ] No [ ] Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Securities Exchange Act of 1934). Yes [ ] No [X] Indicate the number of shares outstanding of each of the issuer's classes of common stock, as of the latest practicable date. Class Outstanding May 10, 2004 Common Stock, $.01 par value 1,507,300 BUCYRUS INTERNATIONAL, INC. AND SUBSIDIARIES INDEX Page No. PART I. FINANCIAL INFORMATION: Item 1 - Financial Statements (Unaudited) Consolidated Condensed Statements of Operations - Quarters ended March 31, 2004 and 2003 4 Consolidated Condensed Statements of Comprehensive Income (Loss) - Quarters ended March 31, 2004 and 2003 5 Consolidated Condensed Balance Sheets - March 31, 2004 and December 31, 2003 6-7 Consolidated Condensed Statements of Cash Flows - Quarters ended March 31, 2004 and 2003 8 Notes to Consolidated Condensed Financial Statements 9-22 Item 2 - Management's Discussion and Analysis of Financial Condition and Results of Operations 23-32 Item 3 - Quantitative and Qualitative Disclosures About Market Risk 33 Item 4 - Controls and Procedures 34 Forward-Looking Statements 35 PART II. OTHER INFORMATION: Item 1 - Legal Proceedings 36 Item 2 - Changes in Securities, Use of Proceeds and Issuer Purchases of Equity Securities 36 Item 3 - Defaults Upon Senior Securities 36 Item 4 - Submission of Matters to a Vote of Security Holders 36 Item 5 - Other Information 36 Item 6 - Exhibits and Reports on Form 8-K 36 Signature Page 37 BUCYRUS INTERNATIONAL, INC. AND SUBSIDIARIES ITEM 1 - FINANCIAL STATEMENTS CONSOLIDATED CONDENSED STATEMENTS OF OPERATIONS (Unaudited) (Dollars in Thousands, Except Per Share Amounts) Quarters Ended March 31, 2004 2003 Sales $ 97,128 $ 60,882 Cost of products sold 77,471 46,324 __________ __________ Gross profit 19,657 14,558 Selling, general and administrative expenses 14,056 8,791 Research and development expenses 1,354 1,154 Amortization of intangible assets 412 412 __________ __________ Operating earnings 3,835 4,201 Interest expense 4,125 4,523 Other (income) expense - net 345 204 __________ __________ Loss before income taxes (635) (526) Income tax expense 1,380 806 __________ __________ Net loss $ (2,015) $ (1,332) Basic and diluted loss per share data: Net loss per share $ (1.34) $ (.93) Weighted average shares 1,507,300 1,435,600 See notes to consolidated condensed financial statements. BUCYRUS INTERNATIONAL, INC. AND SUBSIDIARIES ITEM 1 - FINANCIAL STATEMENTS CONSOLIDATED CONDENSED STATEMENTS OF COMPREHENSIVE INCOME (LOSS) (Unaudited) (Dollars in Thousands) Quarters Ended March 31, 2004 2003 Net loss $ (2,015) $ (1,332) Other comprehensive income (loss)- Foreign currency translation adjustments (995) 1,576 ________ ________ Comprehensive income (loss) $ (3,010) $ 244 See notes to consolidated condensed financial statements. BUCYRUS INTERNATIONAL, INC. AND SUBSIDIARIES ITEM 1 - FINANCIAL STATEMENTS CONSOLIDATED CONDENSED BALANCE SHEETS (Unaudited) (Dollars in Thousands, Except Per Share Amounts) March 31, December 31, March 31, December 31, 2004 2003 2004 2003 <Cl LIABILITIES AND COMMON ASSETS SHAREHOLDERS' INVESTMENT CURRENT ASSETS: CURRENT LIABILITIES: Cash and cash Accounts payable and equivalents $ 4,450 $ 6,075 accrued expenses $ 59,475 $ 59,591 Receivables - net 60,603 73,111 Liabilities to customers Inventories 121,296 115,898 on uncompleted contracts Prepaid expenses and and warranties 9,131 19,030 other current assets 8,598 8,209 Income taxes 4,977 4,314 ________ ________ Borrowings under senior secured revolving credit Total Current Assets 194,947 203,293 facility and other short-term obligations 35,318 37,420 OTHER ASSETS: Current maturities of Restricted funds long-term debt 317 376 on deposit 583 578 ________ ________ Goodwill 55,860 55,860 Intangible assets - net 35,312 35,724 Total Current Liabilities 109,218 120,731 Other assets 7,888 9,255 ________ ________ LONG-TERM LIABILITIES: Liabilities to customers on 99,643 101,417 uncompleted contracts and warranties 800 800 PROPERTY, PLANT AND EQUIPMENT: Postretirement benefits 13,274 13,130 Cost 113,483 112,955 Deferred expenses, Less accumulated pension and other 32,427 32,449 depreciation (58,273) (55,522) Payable to American ________ ________ Industrial Partners 5,665 5,527 Interest payable to 55,210 57,433 Holdings 23,660 25,810 ________ ________ 75,826 77,716 LONG-TERM DEBT, less current maturities 153,895 153,973 (including $75,635 of Senior Notes held by Holdings) COMMON SHAREHOLDERS' INVESTMENT: Common stock - par value $.01 per share, authorized 1,700,000 shares, issued 1,516,350 shares 15 15 Additional paid-in capital 153,726 149,578 Treasury stock - 9,050 shares, at cost (851) (851) Accumulated deficit (106,798) (104,783) Accumulated other comprehensive loss (35,231) (34,236) ________ ________ 10,861 9,723 ________ ________ ________ ________ $349,800 $362,143 $349,800 $362,143 <FN> See notes to consolidated condensed financial statements. BUCYRUS INTERNATIONAL, INC. AND SUBSIDIARIES ITEM 1 - FINANCIAL STATEMENTS CONSOLIDATED CONDENSED STATEMENTS OF CASH FLOWS (Unaudited) (Dollars in Thousands) Quarters Ended March 31, 2004 2003 Net Cash Provided By (Used In) Operating Activities $ 1,455 $ (78) ________ ________ Cash Flows From Investing Activities (Increase) decrease in restricted funds on deposit (5) 72 Purchases of property, plant and equipment (704) (389) Proceeds from sale of property, plant and equipment 8 15 ________ ________ Net cash used in investing activities (701) (302) ________ ________ Cash Flows From Financing Activities Net proceeds from (repayments of) revolving credit facilities (2,365) 2,735 Net increase (decrease) in long-term debt and other bank borrowings 127 (480) Payment of refinancing expenses (166) (976) ________ ________ Net cash provided by (used in) financing activities (2,404) 1,279 ________ ________ Effect of exchange rate changes on cash 25 86 ________ ________ Net increase (decrease) in cash and cash equivalents (1,625) 985 Cash and cash equivalents at beginning of period 6,075 4,189 ________ ________ Cash and cash equivalents at end of period $ 4,450 $ 5,174 Supplemental Disclosures of Cash Flow Information 2004 2003 Cash paid during the period for: Interest $ 7,836 $ 4,421 Income taxes - net of refunds 661 702 See notes to consolidated condensed financial statements. BUCYRUS INTERNATIONAL, INC. AND SUBSIDIARIES ITEM 1 - FINANCIAL STATEMENTS NOTES TO CONSOLIDATED CONDENSED FINANCIAL STATEMENTS (Unaudited) 1. In the opinion of Bucyrus International, Inc. (the "Company"), the consolidated condensed financial statements contain all adjustments (consisting only of normal recurring accruals) necessary to present fairly the financial results for the interim periods. Certain items are included in these statements based on estimates for the entire year. The Company's operations are classified as one operating segment. The Company is currently substantially wholly-owned by Bucyrus Holdings, LLC ("Holdings"). 2. Certain notes and other information have been condensed or omitted from these interim consolidated condensed financial statements. Therefore, these statements should be read in conjunction with the Company's 2003 Annual Report on Form 10-K filed with the Securities and Exchange Commission on March 30, 2004. 3. Inventories consist of the following: March 31, December 31, 2004 2003 (Dollars in Thousands) Raw materials and parts $ 11,451 $ 11,655 Work in process 20,443 20,433 Finished products (primarily replacement parts) 89,402 83,810 ________ ________ $121,296 $115,898 4. Basic and diluted net loss per share of common stock were computed by dividing net loss by the weighted average number of shares of common stock outstanding. The shares outstanding used to compute the diluted loss per share for the quarters ended March 31, 2004 and 2003 exclude outstanding options to purchase 127,250 and 199,500 shares, respectively, of the Company's common stock. The options were excluded because their inclusion would have been antidilutive. 5. The Company accounts for stock options in accordance with Accounting Principles Board Opinion No. 25, "Accounting for Stock Issued to Employees," as allowed by Statement of Financial Accounting Standards No. 123, "Accounting for Stock-Based Compensation" ("SFAS 123"). The following table illustrates the effect on net loss and net loss per share as if the fair value-based method provided by SFAS 123 had been applied for all outstanding and unvested awards in each period: Quarters Ended March 31, 2004 2003 (Dollars in Thousands, Except Per Share Amounts) Reported net loss $ (2,015) $ (1,332) Add: Non-cash stock-based employee compensation expense recorded for stock options, net of related tax effects 4,148 - Deduct: Total non-cash stock-based employee compensation expense determined under fair value based method for all awards, net of related tax effects (4) (72) ________ ________ Pro forma net earnings (loss) $ 2,129 $ (1,404) Net earnings (loss) per share of common stock: As reported - basic and diluted $ (1.34) $ (.93) Pro forma: Basic 1.41 (.98) Diluted 1.35 (.98) 6. Intangible assets consist of the following: March 31, 2004 December 31, 2003 Gross Gross Carrying Accumulated Carrying Accumulated Amount Amortization Amount Amortization (Dollars in Thousands) Amortized intangible assets: Engineering drawings $ 25,500 $ (8,312) $ 25,500 $ (7,994) Bill of material listings 2,856 (931) 2,856 (895) Software 2,288 (1,492) 2,288 (1,434) ________ ________ ________ ________ $ 30,644 $(10,735) $ 30,644 $(10,323) Unamortized intangible assets: Trademarks/Trade names $ 12,436 $ 12,436 Intangible pension asset 2,967 2,967 ________ ________ $ 15,403 $ 15,403 The aggregate intangible amortization expense for the quarters ended March 31, 2004 and 2003 was $412,000. The estimated future amortization expense of intangible assets as of March 31, 2004 is as follows: (Dollars in Thousands) 2004 (remaining nine months) $ 1,235 2005 1,647 2006 1,647 2007 1,585 2008 1,418 2009 1,418 Future 10,959 ________ $ 19,909 7. The Company's operations and properties are subject to a broad range of federal, state, local and foreign laws and regulations relating to environmental matters, including laws and regulations governing discharges into the air and water, the handling and disposal of solid and hazardous substances and wastes, and the remediation of contamination associated with releases of hazardous substances at the Company's facilities and at off-site disposal locations. These laws are complex, change frequently and have tended to become more stringent over time. Future events, such as compliance with more stringent laws or regulations, more vigorous enforcement policies of regulatory agencies or stricter or different interpretations of existing laws, could require additional expenditures by the Company, which may be material. Environmental problems have not interfered in any material respect with the Company's manufacturing operations to date. The Company has an ongoing program to address any potential environmental problems. While no assurance can be given, the Company believes that expenditures for compliance and remediation will not have a material effect on its capital expenditures, results of operations or competitive position. The Company recognizes the cost associated with its warranty policies on its products at the time of sale. The amount recognized is based on historical experience. The following is a reconciliation of the changes in accrued warranty costs for the quarters ended March 31, 2004 and 2003: Quarters Ended March 31, 2004 2003 (Dollars in Thousands) Balance at January 1 $ 4,311 $ 3,597 Provision 1,256 263 Charges (544) (381) ________ ________ Balance at March 31 $ 5,023 $ 3,479 Product Liability The Company is normally subject to numerous product liability claims, many of which relate to products no longer manufactured by the Company or its subsidiaries, and other claims arising in the ordinary course of business. The Company has insurance covering most of said claims, subject to varying deductibles up to $3,000,000, and has various limits of liability depending on the insurance policy year in question. It is the view of management that the final resolution of said claims and other similar claims which are likely to arise in the future will not individually or in the aggregate have a material effect on the Company's financial position, results of operations or cash flows, although no assurance to that effect can be given. Asbestos Liability The Company has been named as a co-defendant in approximately 290 personal injury liability cases alleging damages due to exposure to asbestos and other substances, involving approximately 1,478 plaintiffs. The cases are pending in courts in nine states. In all of these cases, insurance carriers have accepted or are expected to accept defense. These cases are in various pre-trial stages. The Company does not believe that costs associated with these matters will have a material effect on its financial position, results of operations or cash flows, although no assurance to that effect can be given. Other Litigation A wholly-owned Australian subsidiary of the Company is a defendant in a suit pending in the Supreme Court of Queensland in Australia, brought on May 5, 2002, relating to a contractual claim. The plaintiff, pursuant to a contract with the Company's subsidiary, agreed to erect a dragline sold by the Company to a customer for use at its mine site. The plaintiff asserts various contractual claims related to breach of contract damages and other remedies for approximately $3,600,000 Australian dollars related to its contention that it is owed amounts for services rendered under the contract. The Company's subsidiary has asserted counterclaims against the plaintiff in connection with certain aspects of the work performed. The Company has established a reserve for its estimate of the resolution of this matter. At this time discovery is ongoing and it is not possible to evaluate the outcome of the claim nor the range of potential loss, if any. 8. Statement of Financial Accounting Standards No. 130, "Reporting Comprehensive Income," requires the reporting of comprehensive income (loss) in addition to net income (loss) from operations. Comprehensive income (loss) is a more inclusive financial reporting method that includes disclosure of financial information that historically has not been recognized in the calculation of net income (loss). The Company reports comprehensive income (loss) and accumulated other comprehensive loss which includes net loss, foreign currency translation adjustments and minimum pension liability adjustments. Information on accumulated other comprehensive loss is as follows: Minimum Accumulated Cumulative Pension Other Translation Liability Comprehensive Adjustments Adjustments Loss (Dollars in Thousands) Balance at December 31, 2003 $ (9,028) $(25,208) $(34,236) Changes - Quarter ended March 31, 2004 (995) - (995) ________ ________ ________ Balance at March 31, 2004 $(10,023) $(25,208) $(35,231) 9. The Company has several pension and retirement plans covering substantially all of its employees in the United States. The Company also provides certain health care benefits to age 65 and life insurance benefits for certain eligible retired United States employees. The components of net periodic pension cost consisted of the following: Quarters Ended March 31, 2004 2003 (Dollars in Thousands) Service cost $ 443 $ 392 Interest cost 1,310 1,269 Expected return on plan assets (1,256) (1,007) Amortization of prior service cost 51 49 Amortization of actuarial loss 171 482 ________ ________ Net cost $ 719 $ 1,185 The components of other net periodic postretirement benefits cost (health care and life insurance) consisted of the following: Quarters Ended March 31, 2004 2003 (Dollars in Thousands) Service cost $ 190 $ 136 Interest cost 264 236 Amortization of prior service cost (55) (46) Amortization of actuarial loss 91 58 ________ ________ Net cost $ 490 $ 384 During the first quarter of 2004, the Company contributed approximately $625,000 to its pension plans and $354,000 for the payment of benefits from its postretirement benefit plan. The Company presently anticipates contributing an additional $4,233,000 to its pension plans and $1,353,000 for the payment of benefits from its postretirement benefit plan during the remainder of 2004. 10. The Company's payment obligations under its 9-3/4% Senior Notes due 2007 (the "Senior Notes") are guaranteed by certain of the Company's wholly- owned subsidiaries (the "Guarantor Subsidiaries"). Such guarantees are full, unconditional and joint and several. Separate financial statements of the Guarantor Subsidiaries are not presented because the Company's management has determined that they would not be material to investors. The following supplemental financial information sets forth, on an unconsolidated basis, statement of operations, balance sheet and statement of cash flow information for the Company (the "Parent Company"), for the Guarantor Subsidiaries and for the Company's non- guarantor subsidiaries (the "Other Subsidiaries"). The supplemental financial information reflects the investments of the Company in the Guarantor Subsidiaries and Other Subsidiaries using the equity method of accounting. The Company has determined that it is not practicable to allocate goodwill, intangible assets and deferred income taxes to the Guarantor Subsidiaries and Other Subsidiaries. Parent Company amounts for net earnings (loss) and common shareholders' investment differ from consolidated amounts as intercompany profit in subsidiary inventory has not been eliminated in the Parent Company statement but has been eliminated in the Consolidated Totals. Bucyrus International, Inc. and Subsidiaries Consolidating Condensed Statement of Operations Quarter Ended March 31, 2004 (Dollars in Thousands) Parent Guarantor Other Consolidated Company Subsidiaries Subsidiaries Eliminations Total Sales $ 61,142 $ 12,540 $ 46,114 $(22,668) $ 97,128 Cost of products sold 46,854 11,696 40,866 (21,945) 77,471 ________ ________ ________ ________ ________ Gross profit 14,288 844 5,248 (723) 19,657 Selling, general and administrative expenses 9,163 612 4,354 (73) 14,056 Research and development expenses 1,354 - - - 1,354 Amortization of intangible assets 412 - - - 412 ________ ________ ________ ________ ________ Operating earnings 3,359 232 894 (650) 3,835 Interest expense 4,338 339 540 (1,092) 4,125 Other (income) expense - net (397) - (350) 1,092 345 ________ ________ ________ ________ ________ Earnings (loss) before income taxes and equity in net loss of consolidated subsidiaries (582) (107) 704 (650) (635) Income tax expense 341 3 1,036 - 1,380 ________ ________ ________ ________ ________ Loss before equity in net loss of consolidated subsidiaries (923) (110) (332) (650) (2,015) Equity in net loss of consolidated subsidiaries (442) - - 442 - ________ ________ ________ ________ ________ Net loss $ (1,365) $ (110) $ (332) $ (208) $ (2,015) Bucyrus International, Inc. and Subsidiaries Consolidating Condensed Statement of Operations Quarter Ended March 31, 2003 (Dollars in Thousands) Parent Guarantor Other Consolidated Company Subsidiaries Subsidiaries Eliminations Total Sales $ 34,975 $ 7,550 $ 33,429 $(15,072) $ 60,882 Cost of products sold 26,240 7,936 26,712 (14,564) 46,324 ________ ________ ________ ________ ________ Gross profit (loss) 8,735 (386) 6,717 (508) 14,558 Selling, general and administrative expenses 3,434 546 4,862 (51) 8,791 Research and development expenses 1,154 - - - 1,154 Amortization of intangible assets 412 - - - 412 ________ ________ ________ ________ ________ Operating earnings (loss) 3,735 (932) 1,855 (457) 4,201 Interest expense 4,751 333 1,286 (1,847) 4,523 Other (income) expense - net (1,301) - (342) 1,847 204 ________ ________ ________ ________ ________ Earnings (loss) before income taxes and equity in net earnings of consolidated subsidiaries 285 (1,265) 911 (457) (526) Income taxes 167 6 633 - 806 ________ ________ ________ ________ ________ Earnings (loss) before equity in net loss of consolidated subsidiaries 118 (1,271) 278 (457) (1,332) Equity in net loss of consolidated subsidiaries (993) - - 993 - ________ ________ ________ ________ ________ Net earnings (loss) $ (875) $ (1,271) $ 278 $ 536 $ (1,332) Bucyrus International, Inc. and Subsidiaries Consolidating Condensed Balance Sheet March 31, 2004 (Dollars in Thousands) Parent Guarantor Other Consolidated Company Subsidiaries Subsidiaries Eliminations Total ASSETS CURRENT ASSETS: Cash and cash equivalents $ - $ 15 $ 4,435 $ - $ 4,450 Receivables - net 21,498 8,519 29,822 764 60,603 Intercompany receivables 83,867 1,650 30,067 (115,584) - Inventories 59,878 6,699 58,232 (3,513) 121,296 Prepaid expenses and other current assets 2,046 161 6,391 - 8,598 ________ ________ ________ _________ ________ Total Current Assets 167,289 17,044 128,947 (118,333) 194,947 OTHER ASSETS: Restricted funds on deposit 245 - 338 - 583 Goodwill 55,660 - 200 - 55,860 Intangible assets - net 35,312 - - - 35,312 Other assets 5,729 - 2,159 - 7,888 Investment in subsidiaries 25,394 - - (25,394) - ________ ________ ________ _________ ________ 122,340 - 2,697 (25,394) 99,643 PROPERTY, PLANT AND EQUIPMENT - net 38,164 5,806 11,240 - 55,210 ________ ________ ________ _________ ________ $327,793 $ 22,850 $142,884 $(143,727) $349,800 LIABILITIES AND COMMON SHAREHOLDERS' INVESTMENT (DEFICIT) CURRENT LIABILITIES: Accounts payable and accrued expenses $ 41,777 $ 2,959 $ 14,939 $ (200) $ 59,475 Intercompany payables 653 30,251 76,069 (106,973) - Liabilities to customers on uncompleted contracts and warranties 3,370 628 5,133 - 9,131 Income taxes 559 46 4,372 - 4,977 Borrowings under senior secured revolving credit facility and other short- term obligations 35,055 - 263 - 35,318 Current maturities of long-term debt - 48 269 - 317 ________ ________ ________ _________ ________ Total Current Liabilities 81,414 33,932 101,045 (107,173) 109,218 LONG-TERM LIABILITIES: Liabilities to customers on uncompleted contracts and warranties 800 - - - 800 Postretirement benefits 12,952 - 322 - 13,274 Deferred expenses, pension and other 31,281 654 492 - 32,427 Payable to American Industrial Partners 5,665 - - - 5,665 Interest payable to Holdings 23,660 - - - 23,660 ________ ________ ________ _________ ________ 74,358 654 814 - 75,826 LONG-TERM DEBT, less current maturities (including $75,635 of Senior Notes held by Holdings) 150,000 1,165 2,730 - 153,895 COMMON SHAREHOLDERS' INVESTMENT (DEFICIT) 22,021 (12,901) 38,295 (36,554) 10,861 ________ ________ ________ _________ ________ $327,793 $ 22,850 $142,884 $(143,727) $349,800 Bucyrus International, Inc. and Subsidiaries Consolidating Condensed Balance Sheet December 31, 2003 (Dollars in Thousands) Parent Guarantor Other Consolidated Company Subsidiaries Subsidiaries Eliminations Total ASSETS CURRENT ASSETS: Cash and cash equivalents $ - $ 16 $ 7,222 $ (1,163) $ 6,075 Receivables - net 24,325 8,687 39,335 764 73,111 Intercompany receivables 84,418 632 31,833 (116,883) - Inventories 58,405 5,980 60,132 (8,619) 115,898 Prepaid expenses and other current assets 1,722 56 6,431 - 8,209 ________ ________ ________ _________ ________ Total Current Assets 168,870 15,371 144,953 (125,901) 203,293 OTHER ASSETS: Restricted funds on deposit 245 - 333 - 578 Goodwill 55,660 - 200 - 55,860 Intangible assets - net 35,724 - - - 35,724 Other assets 7,184 - 2,071 - 9,255 Investment in subsidiaries 26,618 - - (26,618) - ________ ________ ________ _________ ________ 125,431 - 2,604 (26,618) 101,417 PROPERTY, PLANT AND EQUIPMENT - net 39,701 6,028 11,704 - 57,433 ________ ________ ________ _________ ________ $334,002 $ 21,399 $159,261 $(152,519) $362,143 LIABILITIES AND COMMON SHAREHOLDERS' INVESTMENT (DEFICIT) CURRENT LIABILITIES: Accounts payable and accrued expenses $ 39,929 $ 2,584 $ 17,097 $ (19) $ 59,591 Intercompany payables - 29,311 88,178 (117,489) - Liabilities to customers on uncompleted contracts and warranties 11,522 628 6,880 - 19,030 Income taxes 478 45 3,791 - 4,314 Borrowings under senior secured revolving credit facility and other short- term obligations 37,420 - - - 37,420 Current maturities of long-term debt - 49 327 - 376 ________ ________ ________ _________ ________ Total Current Liabilities 89,349 32,617 116,273 (117,508) 120,731 LONG-TERM LIABILITIES: Liabilities to customers on uncompleted contracts and warranties 800 - - - 800 Postretirement benefits 12,801 - 329 - 13,130 Deferred expenses, pension and other 31,599 397 453 - 32,449 Payable to American Industrial Partners 5,527 - - - 5,527 Interest payable to Holdings 25,810 - - - 25,810 ________ ________ ________ _________ ________ 76,537 397 782 - 77,716 LONG-TERM DEBT, less current maturities (including $75,635 of Senior Notes held by Holdings) 150,000 1,176 2,797 - 153,973 COMMON SHAREHOLDERS' INVESTMENT (DEFICIT) 18,116 (12,791) 39,409 (35,011) 9,723 ________ ________ ________ _________ ________ $334,002 $ 21,399 $159,261 $(152,519) $362,143 Bucyrus International, Inc. and Subsidiaries Consolidating Condensed Statement of Cash Flows Quarter Ended March 31, 2004 (Dollars in Thousands) Parent Guarantor Other Consolidated Company Subsidiaries Subsidiaries Eliminations Total Net Cash Provided By (Used In) Operating Activities $ 3,058 $ 11 $ (2,777) $ 1,163 $ 1,455 ________ ________ ________ ________ ________ Cash Flows From Investing Activities Increase in restricted funds on deposit - - (5) - (5) Purchases of property, plant and equipment (533) (3) (168) - (704) Proceeds from sale of property, plant and equipment 6 2 - - 8 ________ ________ ________ ________ ________ Net cash provided by (used in) investing activities (527) 1 (173) - (701) ________ ________ ________ ________ ________ Cash Flows From Financing Activities Payments of revolving credit facilities (2,365) - - - (2,365) Net increase (decrease) in other long-term debt and bank borrowings - (11) 138 - 127 Payment of refinancing expenses (166) - - - (166) ________ ________ ________ ________ ________ Net cash provided by (used in) financing activities (2,531) (11) 138 - (2,404) ________ ________ ________ ________ ________ Effect of exchange rate changes on cash - - 25 - 25 ________ ________ ________ ________ ________ Net decrease in cash and cash equivalents - (1) (2,787) 1,163 (1,625) Cash and cash equivalents at beginning of period - 16 7,222 (1,163) 6,075 ________ ________ ________ ________ ________ Cash and cash equivalents at end of period $ - $ 15 $ 4,435 $ - $ 4,450 Bucyrus International, Inc. and Subsidiaries Consolidating Condensed Statement of Cash Flows Quarter Ended March 31, 2003 (Dollars in Thousands) Parent Guarantor Other Consolidated Company Subsidiaries Subsidiaries Eliminations Total Net Cash Provided By (Used In) Operating Activities $ (1,602) $ 191 $ 1,333 $ - $ (78) ________ ________ ________ ________ ________ Cash Flows From Investing Activities Decrease in restricted funds on deposit 23 - 49 - 72 Purchases of property, plant and equipment (120) (1) (268) - (389) Proceeds from sale of property, plant and equipment 3 2 10 - 15 ________ ________ ________ ________ ________ Net cash provided by (used in) investing activities (94) 1 (209) - (302) ________ ________ ________ ________ ________ Cash Flows From Financing Activities Proceeds from revolving credit facilities 2,735 - - - 2,735 Net decrease in other long-term debt and bank borrowings (63) (11) (406) - (480) Payment of refinancing expenses (976) - - - (976) ________ ________ ________ ________ ________ Net cash provided by (used in) financing activities 1,696 (11) (406) - 1,279 ________ ________ ________ ________ ________ Effect of exchange rate changes on cash - - 86 - 86 ________ ________ ________ ________ ________ Net increase in cash and cash equivalents - 181 804 - 985 Cash and cash equivalents at beginning of period - 24 4,165 - 4,189 ________ ________ ________ ________ ________ Cash and cash equivalents at end of period $ - $ 205 $ 4,969 $ - $ 5,174 BUCYRUS INTERNATIONAL, INC. AND SUBSIDIARIES ITEM 2 - MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS Overview Business The Company designs, manufactures and markets large excavation machinery used for surface mining, and provides comprehensive aftermarket services, supplying replacement parts and offering maintenance and repair contracts and services for these machines. The Company manufactures its OEM products and the majority of aftermarket parts at its facility in South Milwaukee, Wisconsin. The Company's principal OEM products are draglines, electric mining shovels and rotary blasthole drills, which are used primarily by customers who mine copper, coal, oil sands and iron ore throughout the world. In addition, the Company provides aftermarket services in mining centers throughout the world, including Argentina, Australia, Brazil, Canada, Chile, China, England, India, Peru and South Africa and the United States. The largest markets for this mining equipment have been in the United States, South America, Australia, South Africa and Canada. In the future, China, India and Canada are expected to be increasingly important markets. The market for OEM machines is closely correlated with customer expectations of sustained strength in prices of surface-mined commodities. Growth in demand for these commodities is a function of, among other things, economic activity, population increases and continuing improvements in standards of living in many areas of the world. In 2001 and 2002, the market prices of many surface-mined commodities were generally weak. In 2003 and during the first quarter of 2004, market prices for copper, coal, iron ore and oil increased. Factors that could support sustained demand for these key commodities include continued economic growth in China, India and the developing world, and renewed economic strength in industrialized countries. The Company's aftermarket parts and service operations, which have accounted for approximately 70% of sales over the past ten years, tend to be more consistent than OEM machine sales. The Company's complex machines are typically kept in continuous operation from 15 to 40 years, requiring regular maintenance and repair throughout their productive lives. The size of the Company's installed base of surface mining equipment and its ability to provide on-time delivery of reliable parts and prompt service are important drivers of aftermarket sales. While the Company is continuing to forecast increased revenues attributable to increased demand related to both aftermarket parts sales and OEM machines, the Company maintains ongoing efforts to improve efficiency and contain costs. The Company has recorded restructuring charges in recent years. While the Company does not anticipate significant restructuring charges in future years, the Company does continually evaluate all opportunities for reductions of headcount. The Company does not believe these previous reductions will impact its ability to respond to increased demand for its products. A substantial portion of the Company's sales and operating earnings is attributable to operations located outside the United States. The Company sells OEM machines, including those sold directly to foreign customers, and most of its aftermarket parts in United States dollars, with limited aftermarket parts sales denominated in the local currencies of Australia, Canada, South Africa, Brazil, Chile and the United Kingdom. Aftermarket services are paid for primarily in local currency which is naturally hedged by the Company's payment of local labor in local currency. In the aggregate, approximately 70% of the Company's 2003 sales were priced in United States dollars. Over the past three years, during a period of generally weak commodity prices, the Company increased gross profits by improving manufacturing overhead variances, achieving productivity gains and growing its high margin aftermarket parts and services business. Following is a discussion of key measures which contributed to the Company's operating results. Key Measures Commodity Prices Demand for the Company's OEM machines is driven in large part by the prices of certain commodities, such as copper, coal, oil and iron ore. The prices of these commodities have risen in recent periods, particularly in the fourth quarter of 2003, although prices moderated in the beginning of the second quarter of 2004. The following table shows selected commodity prices at March 31, 2004 and as of December 31, 2003, 2002 and 2001: March 31, December 31, 2004 2003 2002 2001 Copper $/lb.(1) $ 1.39 $ 1.05 $ .70 $ .66 Japanese coking coal $/tonne(2) $52.87 $42.97 $40.97 $42.23 Asian steam coal marker $/tonne(3) $72.17 $54.82 $30.57 $31.46 Heavy oil $/barrel(4) $21.92 $19.61 $17.57 $11.66 South American iron ore $/tonne (5) $37.90 $31.95 $29.31 $30.03 __________ (1) Source: London Metal Exchange. (2) Source: The Institute for Energy Economics, Japan. (3) Source: McCloskey Coal News. (4) Source: Sproule Associates, Ltd. The prices quoted are for Hardisty (Canada) Heavy Crude Oil and were converted from Canadian to United States dollars based on the prevailing exchange rate on each applicable measurement date. (5) Source: Skillings Mining Review. On-Time Delivery and Lead Times Due to the high fixed cost structure of the Company's customers, it is critical that they avoid equipment down-time. On-time delivery and reduced lead time of aftermarket parts and services allow customers to reduce downtime and is therefore a key measure of customer service, and the Company believes they are fundamental drivers of aftermarket customer demand. The Company's on-time delivery percentage in the aftermarket, based on achieved promised delivery dates to customers, has increased from approximately 74% in 2001 to 92% for 2003 and 93% for the first quarter of 2004. The Company increased on-time deliveries and shortened lead times by focusing on development of key shop floor metrics, improved communication between sales, manufacturing and shipping, daily or weekly meetings to resolve issues, changing of shipment methods and the hiring of an additional supervisory person dedicated to on-time delivery. The information to accomplish much of these improvements is now available from the Company's new ERP system. Productivity Sales per full time equivalent employee is a measure of the Company's operational efficiency. Sales per full time equivalent employee were $239,000 for the first quarter of 2004 and $219,000 for 2003 compared with $186,000 for 2001. This productivity increase is primarily due to the application of worldwide sales and inventory enterprise resource planning ("e.r.p.") systems, and personnel upgrade which collectively allowed sales to grow with minimal changes in headcount. Warranty Claims Product quality is another key driver of customer satisfaction and, as a result, sales. Management uses warranty claims as a percentage of total sales as one objective benchmark to evaluate product quality. During 2003 and the first quarter of 2004, warranty claims as a percentage of total sales were less than 1%. Backlog Backlog is a tool which allows management to forecast sales and production requirements. Due to the high cost of some OEM products, backlog is subject to volatility, particularly over relatively short periods. A portion of the Company's backlog is related to multi-year contracts that will generate revenue in future years. The following table shows backlog at March 31, 2004 and December 31, 2003 as well as the portion of backlog which is or was expected to be recognized within 12 months of these dates: March 31, December 31, 2004 2003 (Dollars in Thousands) Next 12 months $ 153,554 $ 122,263 Total $ 283,962 $ 233,642 Inventory Inventory is one of the Company's significant assets. As of March 31, 2004 the Company had $121,296,000 in inventory. Inventory turned at a rate of approximately 2.3 times in 2003 and 2.4 times in the first quarter of 2004, which the Company believes is in line with other manufacturers of surface mining equipment. The Company believes that it has appropriately recorded at the lower of cost or market any slow moving or obsolete inventory in its financial statements. The factors that could reduce the carrying value of inventory include reduced demand for aftermarket parts due to decreased sales volumes attributable to new or improved technology or customers discontinuing the use of older model machines, which could render inventory obsolete or excess. With the exception of the normal inventory obsolescence provision recorded in the ordinary course of business, the Company does not anticipate recording any inventory impairments. Results of Operations Quarter Ended March 31, 2004 Compared to Quarter Ended March 31, 2003 Sales Sales for the first quarter of 2004 were $97,128,000 compared with $60,882,000 for the first quarter of 2003. Sales of aftermarket parts and services for the first quarter of 2003 were $69,464,000, an increase of 29.5% from $53,637,000 in the first quarter of 2003. The increase was primarily due to an increase in customer equipment utilization and increased discretionary spending. Machine sales for the first quarter of 2004 were $27,664,000, an increase of 281.8% from $7,245,000 for the first quarter of 2003. The increase in the first quarter of 2004 was primarily due to the recognition of sales on draglines. Dragline sales were $13,531,000 in the first quarter of 2004 and $2,628,000 in the first quarter of 2003. There was also an increase in sales of electric mining shovels in the first quarter of 2004. Approximately $4,215,000 of the increase in sales for the first quarter of 2004 was attributable to a weakening United States dollar, which primarily impacted aftermarket sales (see "Foreign Currency Fluctuations" below). Gross Profit Gross profit for the first quarter of 2004 was $19,657,000 or 20.2% of sales compared with $14,558,000 or 23.9% of sales for the first quarter of 2003. The increase in gross profit was primarily due to an increase in sales. The decrease in the gross profit percentage for 2004 was primarily due to an increase in lower margin OEM sales which was partially offset by manufacturing overhead variance improvements of approximately $2,100,000 compared with 2003 due to continuing cost controls and higher manufacturing volumes. Also included in gross profit for 2004 and 2003 was $1,286,000 and $1,260,000, respectively, of additional depreciation expense as a result of purchase price allocation to plant and equipment in connection with American Industrial Partners' ("AIP") acquisition of the Company. Approximately $713,000 of the increase in gross profit in the first quarter of 2004 was attributable to a weakening United States dollar (see "Foreign Currency Fluctuations" below). Selling, General and Administrative Expenses Selling, general and administrative expenses for the first quarter of 2004 were $14,056,000 or 14.5% of sales compared with $8,791,000 or 14.4% of sales for 2003. Selling, general and administrative expenses in 2004 included $4,148,000 related to non-cash stock-based employee compensation compared to $0 in 2003. This expense represents the charge recorded relating to the existing book value stock option plan accounted for in accordance with Emerging Issues Task Force ("EITF") Issue No. 87-23. Selling expenses increased by $1,038,000 in 2004 primarily due to increased sales efforts in South America and higher foreign costs as a result of the weakened U.S. dollar, but remained constant as a percentage of sales. In 2004, management incentive accruals increased by $271,000 from 2003. AIP expenses pursuant to the Management Services Agreement were $500,000 in 2004 compared with $410,000 in 2003. Foreign currency transaction gains totaled $645,000 in the first quarter of 2004 compared with a loss of $243,000 in the first quarter of 2003. Research and Development Expenses Research and development expenses for the first quarter of 2004 were $1,354,000 compared with $1,154,000 for 2003. Amortization of Intangible Assets Amortization of intangible assets, consisting of engineering drawings, bill of material listings and software, for each of the first quarters of 2004 and 2003 was $412,000. Operating Earnings Operating earnings for the first quarter of 2004 were $3,835,000 or 3.9% of sales, compared with $4,201,000 of 6.9% of sales, for the first quarter of 2003. The decline was primarily due to the increase in non-cash stock-based employee compensation of $4,148,000. Interest Expense Interest expense for the first quarter of 2004 was $4,125,000 compared with $4,523,000 for the first quarter of 2003. The decrease in interest expense in 2004 was primarily due to reduced borrowings. Other Income and Expense - Net Other income and expense - net was $345,000 of expense for the first quarter of 2004 compared with $204,000 of expense for the first quarter of 2003. Debt issuance cost amortization was $410,000 and $249,000 for 2004 and 2003, respectively. These amounts include costs related to the Loan and Security Agreement entered into on March 7, 2002 (see "Liquidity and Capital Resources - Financing Cash Flows" below). Income Taxes Income tax expense for the first quarters of 2004 and 2003 consists primarily of foreign taxes at applicable statutory rates. As of March 31, 2004, the Company had approximately $31,196,000 of federal net operating loss carryforwards that expire in the years 2006 through 2021 to offset against future federal taxable income. Foreign Currency Fluctuations The following table summarizes the approximate effect of changes in foreign currency exchange rates on the Company's sales, gross profit and operating earnings for the quarters ended March 31, 2004 and 2003, in each case compared to the same quarter in the prior year: Quarters Ended March 31, 2004 2003 (Dollars in Thousands) Increase in sales $ 4,215 $ 2,079 Increase in gross profit 713 305 Increase in operating earnings 53 75 EBITDA Earnings before interest, taxes, depreciation and amortization ("EBITDA") for the quarters ended March 31, 2004 and 2003 was $7,008,000 and $7,309,000, respectively. EBITDA is presented (i) because EBITDA is used by the Company to measure its liquidity and financial performance and (ii) because the Company believes EBITDA is frequently used by securities analysts, investors and other interested parties in evaluating the performance and enterprise value of companies in general, and in evaluating the liquidity of companies with significant debt service obligations and their ability to service their indebtedness. The EBITDA calculation is not an alternative to operating earnings under generally accepted accounting principles, or GAAP, as an indicator of operating performance or of cash flows as a measure of liquidity. The following table reconciles Net Loss as shown in the Consolidated Condensed Statements of Operations to EBITDA and reconciles EBITDA to Net Cash Provided by (Used in) Operating Activities as shown in the Consolidated Condensed Statements of Cash Flows: Quarters Ended March 31, 2004 2003 (Dollars in Thousands) Net loss $ (2,015) $ (1,332) Interest income (65) (27) Interest expense 4,125 4,523 Income taxes 1,380 806 Depreciation 2,761 2,672 Amortization (1) 822 667 ________ ________ EBITDA (2) 7,008 7,309 Changes in assets and liabilities (4,269) (2,142) Non-cash stock compensation expense (3) 4,148 - Loss on sale of fixed assets 8 57 Interest income 65 27 Interest expense (4,125) (4,523) Income tax expense (1,380) (806) ________ ________ Net cash provided by (used in) operating activities $ 1,455 $ (78) Net cash used in investing activities $ (701) $ (302) Net cash provided by (used in) financing activities $ (2,404) $ 1,279 (1) Includes amortization of intangible assets and debt issuance costs. (2) This calculation varies from the calculation in the Company's Loan and Security Agreement. (3) Non-cash stock compensation expense represents the charge recorded relating to the Company's book value stock option plan accounted for in accordance with EITF Issue No. 87-23. Liquidity and Capital Resources Cash Requirements During 2004, the Company anticipates strong cash flows from operations due to continued strength in aftermarket parts sales as well as increased demand for new machines. In expanding markets, customers are contractually obligated to make progress payments under purchase contracts for machine orders. As a result, the Company does not anticipate significant outside financing requirements to fund production of these machines and does not believe that new machine sales will have a negative effect on its liquidity. If additional borrowings are necessary during 2004, the Company believes it has sufficient capacity under its senior secured credit facility. The terms of the Company's senior secured revolving credit agreement limit capital expenditures for 2004 to $4,800,000. The Company believes that this limitation will not hinder its ability to make appropriate capital expenditures. The Company believes cash flows from operating activities will be sufficient to fund capital expenditures. At March 31, 2004, there were $8,952,000 of standby letters of credit outstanding under all Company bank facilities. The Company believes that cash flows from operations will be sufficient to fund its cash requirements in 2004. During the first quarter of 2004, the Company repaid $2,365,000 in borrowings under its senior secured credit facility. The Company believes that cash flows from operations will be sufficient to repay additional borrowings under its senior secured credit facility. Sources and Uses of Cash While the Company had $4,450,000 of cash and cash equivalents as of March 31, 2004, this cash is located at various foreign subsidiaries and is used for working capital purposes. Cash receipts in the United States are applied against the revolving portion of the Company's senior secured credit facility as discussed below. Operating Cash Flows During the first quarter of 2004, the Company generated cash from operating activities of $1,455,000 compared to cash used of $78,000 in the first quarter of 2003. The increase in cash flows from operating activities was driven primarily by increased profitability and reduced working capital requirements. Receivables The Company recognizes revenues on its machine orders using the percentage-of-completion method. Accordingly, accounts receivable are generated when revenue is recognized, which can be before the funds are collected or in some cases, before the customer is billed. As of March 31, 2004 the Company had $60,603,000 of accounts receivable compared to $73,111,000 of accounts receivable at December 31, 2003. This decrease was primarily due to high fourth quarter sales that were collected in the first quarter of 2004. Liabilities to Customers on Uncompleted Contracts and Warranties Customers generally make down payments at the time of the order for a new machine as well as progress payments throughout the manufacturing process. In accordance with SOP No. 81-1, these payments are recorded as Liabilities to Customers on Uncompleted Contracts and Warranties. The decrease of $9,900,000 from December 31, 2003 to March 31, 2004 was due to the recognition of revenue on long-term machine contracts for which customer payments were received in 2003. Financing Cash Flows The Company's primary source of financing is a Loan and Security Agreement with GMAC Commercial Finance, LLC (the "Loan and Security Agreement"), which as of March 31, 2004 provides the Company with a $73,000,000 senior secured revolving credit facility. The Loan and Security Agreement also provides an additional $7,400,000 senior secured term loan to enable the Company to pay certain interest during 2004 on its Senior Notes as discussed below. The Loan and Security Agreement, as amended, expires on January 8, 2005. Outstanding borrowings under the revolving loan portion of the Loan and Security Agreement bear interest equal to either the prime rate plus an applicable margin (2% to 2.25%) or LIBOR plus an applicable margin (3.5% to 3.75%) and are subject to a borrowing base formula based on receivables and inventory. Borrowings under the term loan portion bear interest equal to either the prime rate plus 1.5% or LIBOR plus 2.5%. Total borrowings at March 31, 2004 were $35,055,000 at a weighted average interest rate of 5.1%. At March 31, 2004, the amount available for borrowings under the revolving portion of the Loan and Security Agreement, net of mandatory reserves, was $22,387,000. The Company also has outstanding $150,000,000 of its Senior Notes. The Senior Notes mature on September 15, 2007 and interest thereon is payable each March 15 and September 15. During 2000, Holdings acquired $75,635,000 of the Company's Senior Notes. Holdings agreed as part of the Loan and Security Agreement and a previous credit agreement to defer the receipt of interest on these Senior Notes. However, in connection with the amendment of the Loan and Security Agreement on November 13, 2003, Holdings is permitted to receive the interest payable on the Senior Notes held by it on March 15, 2004 and September 15, 2004 from borrowings under the $7,400,000 term loan portion of the Loan and Security Agreement. On March 15, 2004, the Company borrowed $3,687,000 under the term loan portion of the Loan and Security Agreement and the required interest payment of the same amount was made to Holdings. The terms of the Loan and Security Agreement and the Senior Notes require the Company to maintain compliance with certain covenants. The Company was in compliance with these covenants as of March 31, 2004. While certain of these covenants limit the Company's ability to incur additional indebtedness or to pay dividends, among other restrictions, the Company does not believe that such limitations will impact the financial condition of the Company or results of operations in light of the current availability under the Loan and Security Agreement and cash flows to be generated from operations. Critical Accounting Policies and Estimates See the Company's critical accounting policies discussed in the Management's Discussion and Analysis of the Company's 2003 Annual Report on Form 10-K. There have been no material changes to these policies. ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK The Company's market risk is impacted by changes in interest rates and foreign currency exchange rates. Interest Rates The Company's interest rate exposure relates primarily to floating rate debt obligations in the United States. The Company manages its borrowings under the Loan and Security Agreement through selecting LIBOR-based borrowings or prime-rate based borrowings. The Company's Senior Notes are at a fixed interest rate. If market conditions warrant, interest rate swaps may be used to adjust interest rate exposures, although none have been used to date. At March 31, 2004, a sensitivity analysis was performed for the Company s floating rate debt obligations. Based on this sensitivity analysis, the Company has determined that a 10% change in the Company's weighted average interest rate at March 31, 2004 would have the effect of changing the Company's interest expense on an annual basis by approximately $180,000. Foreign Currency The Company sells new machines, including those sold directly to foreign customers, and most of its aftermarket parts in United States dollars. A limited amount of aftermarket parts sales are denominated in the local currencies of Australia, Canada, Chile, South Africa, Brazil and the United Kingdom which subjects the Company to foreign currency risk. Aftermarket sales and a portion of the labor costs associated with such activities are denominated or paid in local currencies. As a result, a relatively strong United States dollar could decrease the United States dollar equivalent of the Company's sales without a corresponding decrease of the United States dollar value of certain related expenses. The Company utilizes some foreign currency derivatives to mitigate foreign exchange risk. Currency controls, devaluations, trade restrictions and other disruptions in the currency convertibility and in the market for currency exchange could limit the Company's ability to timely convert sales earned abroad into United States dollars, which could adversely affect the Company's ability to service its United States dollar indebtedness, fund its United States dollar costs and finance capital expenditures and pay dividends on its common stock. A 10% change in foreign currency exchange rates will not have a material effect on the Company's financial position, results of operations or cash flows. BUCYRUS INTERNATIONAL, INC. AND SUBSIDIARIES ITEM 4 - CONTROLS AND PROCEDURES As of the end of the period covered by this Report, an evaluation was carried out under the supervision and with the participation of the Company's management, including its Chief Executive Officer and President and its Vice President - Finance and Secretary, of the effectiveness of the design and operation of the Company's disclosure controls and procedures (as defined in Rule 13a-15(e) under the Securities Exchange Act of 1934 (the "Exchange Act")). Based upon their evaluation of these disclosure controls and procedures, the Chief Executive Officer and President and Vice President - Finance and Secretary concluded that the disclosure controls and procedures were effective as of the end of the quarter ended March 31, 2004 to ensure that material information relating to the Company including its consolidated subsidiaries, was made known to them by others within those entities, particularly during the period in which this Report was being prepared. There were no changes in the Company's internal control over financial reporting (as such term is defined in Rules 13a-15(f) and 15d-15(f) under the Exchange Act) that occurred during the quarter ended March 31, 2004 that have materially affected, or are reasonably likely to materially affect, the Company's internal control over financial reporting. It should be noted that any system of controls, however well designed and operated, can provide only reasonable, and not absolute, assurance that the objectives of the system are met. In addition, the design of any control system is based in part upon certain assumptions about the likelihood of future events. Because of these and other inherent limitations of control systems, there can be no assurance that any design will succeed in achieving its stated goals under all potential future conditions, regardless of how remote. FORWARD-LOOKING STATEMENTS This Report includes "forward-looking statements" within the meaning of Section 21E of the Securities Exchange Act of 1934, as amended. Discussions containing such forward-looking statements may be found in this section and elsewhere within this Report. Forward-looking statements include statements regarding the intent, belief or current expectations of the Company, primarily with respect to the future operating performance of the Company or related industry developments. When used in this Report, terms such as "anticipate," "believe," "estimate," "expect," "indicate," "may be," "objective," "plan," "predict," and "will be" are intended to identify such statements. Readers are cautioned that any such forward-looking statements are not guarantees of future performance and involve risks and uncertainties, and that actual results may differ from those described in the forward-looking statements as a result of various factors, many of which are beyond the control of the Company. Forward-looking statements are based upon management's expectations at the time they are made. Although the Company believes that the expectations reflected in such forward-looking statements are reasonable, it can give no assurance that such expectations will prove to have been correct. Important factors that could cause actual results to differ materially from such expectations ("Cautionary Statements") are described generally below and disclosed elsewhere in this Report. All subsequent written or oral forward- looking statements attributable to the Company or persons acting on behalf of the Company are expressly qualified in their entirety by the Cautionary Statements. Factors that could cause actual results to differ materially from those contemplated include: Factors affecting customers' purchases of new equipment, rebuilds, parts and services such as: production capacity, stockpiles, and production and consumption rates of coal, copper, iron, gold and other ores and minerals; the cash flows of customers; the cost and availability of financing to customers and the ability of customers to obtain regulatory approval for investments in mining projects; consolidations among customers; work stoppages at customers or providers of transportation; and the timing, severity and duration of customer buying cycles. Factors affecting the Company's general business, such as: unforeseen patent, tax, product, environmental, employee health or benefit, or contractual liabilities; nonrecurring restructuring and other special charges; changes in accounting or tax rules or regulations; reassessments of asset valuations for such assets as receivables, inventories, fixed assets and intangible assets; leverage and debt service; our success in recruiting and retaining managers and key employees; and our wage stability and cooperative labor relations; plant capacity and utilization. PART II OTHER INFORMATION Item 1. Legal Proceedings. There have been no material changes to the information set forth in Item 3 - Legal Proceedings and Other Contingencies of the Company's Annual Report on Form 10-K for the year ended December 31, 2003 except as included in Other Litigation in Note 7 to the March 31, 2004 consolidated condensed financial statements. Item 2. Changes in Securities, Use of Proceeds and Issuer Purchases of Equity Securities. Not applicable. Item 3. Defaults Upon Senior Securities. Not applicable. Item 4. Submission of Matters to a Vote of Security Holders. No matters were submitted to a vote of security holders during the quarter covered by this Report. Item 5. Other Information. Not applicable. Item 6. Exhibits and Reports on Form 8-K. (a) Exhibits: See Exhibit Index on last page of this report, which is incorporated herein by reference. (b) Reports on Form 8-K: No reports on Form 8-K were filed during the first quarter of 2004. SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. BUCYRUS INTERNATIONAL, INC. (Registrant) Date May 14, 2004 /s/Craig R. Mackus Craig R. Mackus Vice President - Finance and Secretary Principal Accounting Officer Date May 14, 2004 /s/Timothy W. Sullivan Timothy W. Sullivan President and Chief Executive Officer BUCYRUS INTERNATIONAL, INC. EXHIBIT INDEX TO QUARTERLY REPORT ON FORM 10-Q FOR THE QUARTER ENDED MARCH 31, 2004 Incorporated Exhibit Herein By Filed Number Description Reference Herewith 2.1 Agreement and Plan of Exhibit 1 to Merger dated August 21, Registrant's 1997, between Registrant, Tender Offer American Industrial Solicitation/ Partners Acquisition Recommendation Company, LLC and Bucyrus Statement on Acquisition Corp. Schedule 14D-9 filed with the Commission on August 26, 1997. 2.2 Certificate of Merger Exhibit 2.2 to dated September 26, 1997, Registrant's issued by the Secretary Current Report of State of the State of on Form 8-K Delaware. filed with the Commission on October 10, 1997. 3.1 Restated Certificate Exhibit 3.6 to of Incorporation of Registrant's Registrant. Annual Report on Form 10-K for the year ended December 31, 1998. 3.2 By-laws of Registrant. X 3.3 Certificate of Amendment Exhibit 3.3 to Certificate of to Registrant's Formation of Bucyrus Quarterly Report Holdings, LLC, effective on Form 10-Q March 25, 1999. filed with the Commission on May 15, 2000. 4.1 Indenture of Trust dated Exhibit 4.1 to as of September 24, 1997 Registration among Registrant, Boonville Statement on Mining Services, Inc., Form S-4 of Minserco, Inc. and Von's Registrant, Welding, Inc. and Harris Boonville Mining Trust and Savings Bank, Services, Inc., Trustee. Minserco, Inc. and Von's Welding, Inc. (SEC Registration No. 333-39359) filed with the Commission on November 3, 1997. (a) Letter dated Exhibit 4.1(a) February 15, 2000 to Registrant's evidencing change of Quarterly Report Indenture Trustee. on Form 10-Q filed with the Commission on November 6, 2000. 4.2 Form of Guarantee of Included as Boonville Mining Services, Exhibit E Inc., Minserco, Inc. and to Exhibit 4.1 Von's Welding, Inc. dated above. as of September 24, 1997 in favor of Harris Trust and Savings Bank as Trustee under the Indenture. 4.3 Form of Registrant's Included as 9-3/4% Senior Note due 2007. Exhibit B to Exhibit 4.1 above. 10.1 Letter Agreement Exhibit 10.7 between Registrant and to Registrant's Timothy W. Sullivan Quarterly Report dated August 8, 2000. on Form 10-Q filed with the Commission on August 14, 2000. 10.2 Agreement of Debt Exhibit 10.21 Conversion between to Registrant's Registrant and Annual Report on Bucyrus Holdings, LLC Form 10-K for dated March 22, 2001. the year ended December 31, 2000. 10.3 Agreement to Purchase and Exhibit 10.18 Sell Industrial Property to Registrant's between Registrant and Annual Report on InSite Real Estate Form 10-K for Development, L.L.C. the year ended dated October 25, 2001. December 31, 2001. 10.4 Industrial Lease Agreement Exhibit 10.19 between Registrant and to Registrant's InSite South Milwaukee, L.L.C. Annual Report on dated January 4, 2002. Form 10-K for the year ended December 31, 2001. 10.5 Termination Benefits Agreement Exhibit 10.20 between Registrant and to Registrant's John F. Bosbous dated Annual Report on March 5, 2002. Form 10-K for the year ended December 31, 2001. 10.6 Termination Benefits Agreement Exhibit 10.21 between Registrant and to Registrant's Thomas B. Phillips dated Annual Report on March 5, 2002. Form 10-K for the year ended December 31, 2001. 10.7 Loan and Security Agreement Exhibit 10.22 by and among Registrant, to Registrant's Minserco, Inc., Boonville Annual Report on Mining Services, Inc. and Form 10-K for GMAC Business Credit, LLC, the year ended and Bank One, Wisconsin December 31, 2001. dated March 7, 2002. (a) First amendment dated Exhibit 10.16 (a) December 31, 2002 to Loan to Registrant's and Security Agreement. Annual Report on Form 10-K for the year ended December 31, 2002. (b) Second amendment dated Exhibit 10.16 (b) January 9, 2003 to Loan to Registrant's and Security Agreement. Annual Report on Form 10-K for the year ended December 31, 2002. (c) Letter agreement dated Exhibit 10.16 (c) December 31, 2002 amending to Registrant's Loan and Security Agreement. Annual Report on Form 10-K for the year ended December 31, 2002. (d) Third amendment dated Exhibit 10.10(d) November 13, 2003 to Loan to Registrant's and Security Agreement. Quarterly Report on Form 10-Q filed with the Commission on November 13, 2003. (e) Fourth amendment dated Exhibit 10.28 March 8, 2004 to Loan and to Registrant's Security Agreement. Annual Report on Form 10-K for the year ended December 31, 2003. 10.8 Consulting Agreement Exhibit 10.30 between Registrant and to Registrant's Wayne T. Ewing dated Form 10-K for January 1, 2003. the year ended December 31, 2003. 10.9 Stockholders Agreement, Exhibit 10.11 dated as of March 17, 1998, to Registrant's among Registrant, American Form 10-K for Industrial Partners the year ended Acquisition Company, LLC December 31, 2003. and each individual who executes a counterpart thereto. 10.10 Management Services Agreement Exhibit 10.2 to by and among Registrant, Registration Boonville Mining Services, Statement on Inc., Minserco, Inc. and Form S-4 of Von's Welding, Inc. and Registrant, American Industrial Partners. Boonville Mining Services, Inc., Minserco, Inc. and Von's Welding, Inc. (SEC Registration No. 333-39359), filed November 3, 1997. 10.11 Employment Agreement Exhibit 10.17 to between Registrant and Registrant's C. R. Mackus dated as of Quarterly Report May 21, 1997. on Form 10-Q filed with the Commission on August 14, 1997. 10.12 Annual Management Incentive Exhibit 10.14 to Plan for 1997, adopted by Registrant's Board of Directors Annual Report on February 5, 1997. Form 10-K for the year ended December 31, 1997. 10.13 1998 Management Stock Option Exhibit 10.17 to Plan. Registrant's Annual Report on Form 10-K for the year ended December 31, 1997. 10.14 Employment Agreement Exhibit 10.18 to between Registrant and Registrant's F. P. Bruno dated as of Annual Report on December 1, 1997. Form 10-K for the year ended December 31, 1998. 10.15 Board of Directors Exhibit 10.17 Resolution dated to Registrant's December 16, 1998 Annual Report on amending the 1998 Form 10-K for Management Stock the year ended Option Plan. December 31, 2002. 14 Bucyrus International, Inc. Exhibit 14 to Business Ethics and Conduct Registrant's Policy. Annual Report on Form 10-K for the year ended December 31, 2003. 31.1 Certification of President X and Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act and Rules 13a-14(a)/ 15d-14(a). 31.2 Certification of Vice X President-Finance and Secretary pursuant to Section 302 of the Sarbanes-Oxley Act and Rules 13a-14(a)/ 15d-14(a). 32 Certifications pursuant to X 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. 99.1 Letter from Registrant to Exhibit 99.1 Securities and Exchange to Registrant's Commission dated March 27, Annual Report on 2002, with respect to Form 10-K for representations received the year ended from Arthur Andersen LLP. December 31, 2001.