UNITED STATES SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 Form 10-Q (Mark One) [ X ] QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the quarterly period ended September 30, 2004 OR [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the transition period from __________ to __________ Commission file number 1-871 BUCYRUS INTERNATIONAL, INC. (Exact Name of Registrant as Specified in its Charter) DELAWARE 39-0188050 (State or Other Jurisdiction of (I.R.S. Employer Incorporation or Organization) Identification No.) P. O. BOX 500 1100 MILWAUKEE AVENUE SOUTH MILWAUKEE, WISCONSIN 53172 (Address of Principal Executive Offices) (Zip Code) (414) 768-4000 (Registrant's Telephone Number, Including Area Code) Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes [ X ] No [ ] Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Securities Exchange Act of 1934). Yes [ ] No [X] Indicate the number of shares outstanding of each of the issuer's classes of common stock, as of the latest practicable date. Class Outstanding October 25, 2004 Class A Common Stock, $.01 par value 13,002,500 Class B Common Stock, $.01 par value 7,021,077 BUCYRUS INTERNATIONAL, INC. AND SUBSIDIARIES INDEX Page No. PART I. FINANCIAL INFORMATION: Item 1 - Financial Statements (Unaudited) Consolidated Condensed Statements of Operations - Quarters and nine months ended September 30, 2004 and 2003 3 Consolidated Condensed Statements of Comprehensive Income (Loss) - Quarters and nine months ended September 30, 2004 and 2003 4 Consolidated Condensed Balance Sheets - September 30, 2004 and December 31, 2003 5-6 Consolidated Condensed Statements of Cash Flows - Nine months ended September 30, 2004 and 2003 7 Notes to Consolidated Condensed Financial Statements 8-15 Item 2 - Management's Discussion and Analysis of Financial Condition and Results of Operations 16-28 Item 3 - Quantitative and Qualitative Disclosures About Market Risk 29 Item 4 - Controls and Procedures 30 Forward-Looking Statements 31 PART II. OTHER INFORMATION: Item 1 - Legal Proceedings 32 Item 2 - Changes in Securities, Use of Proceeds and Issuer Purchases of Equity Securities 32 Item 3 - Defaults Upon Senior Securities 32 Item 4 - Submission of Matters to a Vote of Security Holders 32 Item 5 - Other Information 32 Item 6 - Exhibits and Reports on Form 8-K 32 Signature Page 33 BUCYRUS INTERNATIONAL, INC. AND SUBSIDIARIES ITEM 1 - FINANCIAL STATEMENTS CONSOLIDATED CONDENSED STATEMENTS OF OPERATIONS (Unaudited) (Dollars in Thousands, Except Per Share Amounts) Quarters Ended Nine Months Ended September 30, September 30, 2004 2003 2004 2003 Sales $111,509 $ 84,754 $325,604 $232,589 Cost of products sold 87,194 66,647 256,845 183,519 ________ ________ ________ ________ Gross profit 24,315 18,107 68,759 49,070 Selling, general and administrative expenses 13,237 11,455 41,499 30,206 Research and development expenses 1,270 1,144 3,904 3,228 Amortization of intangible assets 412 411 1,235 1,235 ________ ________ ________ ________ Operating earnings 9,396 5,097 22,121 14,401 Interest expense 2,054 4,339 10,345 13,334 Other expense - net 149 208 867 601 Loss on extinguishment of debt 7,316 - 7,316 - ________ ________ ________ ________ Earnings (loss) before income taxes (123) 550 3,593 466 Income tax expense 885 2,057 3,987 3,791 ________ ________ ________ ________ Net loss $ (1,008) $ (1,507) $ (394) $ (3,325) Net loss per share data: Basic and diluted net loss per share $ (.06) $(.13) $ (.03) $(.29) Weighted average shares 17,671,362 11,790,296 13,943,044 11,593,008 See notes to consolidated condensed financial statements. BUCYRUS INTERNATIONAL, INC. AND SUBSIDIARIES ITEM 1 - FINANCIAL STATEMENTS CONSOLIDATED CONDENSED STATEMENTS OF COMPREHENSIVE INCOME (LOSS) (Unaudited) (Dollars in Thousands) Quarters Ended Nine Months Ended September 30, September 30, 2004 2003 2004 2003 Net loss $ (1,008) $ (1,507) $ (394) $ (3,325) Other comprehensive income (loss)- Foreign currency translation adjustments 1,705 2,303 (2,338) 7,835 ________ ________ ________ ________ Comprehensive income (loss) $ 697 $ 796 $ (2,732) $ 4,510 See notes to consolidated condensed financial statements. BUCYRUS INTERNATIONAL, INC. AND SUBSIDIARIES ITEM 1 - FINANCIAL STATEMENTS CONSOLIDATED CONDENSED BALANCE SHEETS (Unaudited) (Dollars in Thousands, Except Per Share Amounts) September 30, December 31, September 30, December 31, 2004 2003 2004 2003 LIABILITIES AND COMMON ASSETS SHAREHOLDERS' INVESTMENT CURRENT ASSETS: CURRENT LIABILITIES: Cash and cash Accounts payable and equivalents $ 16,718 $ 6,075 accrued expenses $ 62,928 $ 59,591 Receivables - net 71,616 73,111 Liabilities to customers Inventories 121,296 115,898 on uncompleted contracts Prepaid expenses and and warranties 7,376 19,030 other current assets 7,070 8,209 Income taxes 2,100 4,314 ________ ________ Borrowings under senior secured revolving credit Total Current Assets 216,700 203,293 facility and other short-term obligations 734 37,420 OTHER ASSETS: Current maturities of Restricted funds long-term debt 5,359 376 on deposit 524 578 ________ ________ Goodwill 55,860 55,860 Intangible assets - net 35,247 35,724 Total Current Liabilities 78,497 120,731 Other assets 10,926 9,255 ________ ________ LONG-TERM LIABILITIES: Liabilities to customers on 102,557 101,417 uncompleted contracts and warranties 1,200 800 PROPERTY, PLANT AND EQUIPMENT: Postretirement benefits 13,595 13,130 Cost 116,283 112,955 Deferred expenses, Less accumulated pension and other 33,445 32,449 depreciation (63,188) (55,522) Payable to American ________ ________ Industrial Partners - 5,527 Interest payable to 53,095 57,433 Holdings - 25,810 ________ ________ 48,240 77,716 LONG-TERM DEBT, less current maturities 98,772 153,973 (including $75,635 of Senior Notes held by Holdings at December 31, 2003) COMMON SHAREHOLDERS' INVESTMENT: Class A common stock - par value $.01 per share, authorized 41,000,000 shares, issued 13,074,900 shares 131 - Class B common stock - par value $.01 per share, authorized 25,000,000 shares, issued 7,021,077 shares 70 - Common stock - par value $.01 per share, authorized 13,600,000 shares, issued 12,130,800 shares - 121 Additional paid-in capital 289,960 149,472 Unearned restricted stock compensation (716) - Treasury stock - 72,400 shares, at cost (851) (851) Accumulated deficit (105,177) (104,783) Accumulated other comprehensive loss (36,574) (34,236) ________ ________ 146,843 9,723 ________ ________ ________ ________ $372,352 $362,143 $372,352 $362,143 See notes to consolidated condensed financial statements. BUCYRUS INTERNATIONAL, INC. AND SUBSIDIARIES ITEM 1 - FINANCIAL STATEMENTS CONSOLIDATED CONDENSED STATEMENTS OF CASH FLOWS (Unaudited) (Dollars in Thousands) Nine Months Ended September 30, 2004 2003 Net Cash Provided By Operating Activities $ 5,992 $ 11,909 ________ ________ Cash Flows From Investing Activities (Increase) decrease in restricted funds on deposit 54 (200) Purchases of property, plant and equipment (3,804) (1,987) Proceeds from sale of property, plant and equipment 90 257 Payment for purchase of company (559) - ________ ________ Net cash used in investing activities (4,219) (1,930) ________ ________ Cash Flows From Financing Activities Net repayments of revolving credit facility (37,420) (6,647) Proceeds from senior secured term loan 100,000 - Retirement of Senior Notes (155,560) - Payment of deferred interest on Senior Notes owned by Holdings (23,660) - Net increase (decrease) in other long- term debt and bank borrowings 516 (413) Payment of financing expenses (4,753) (1,306) Net proceeds from issuance of common stock 129,821 72 ________ ________ Net cash provided by (used in) financing activities 8,944 (8,294) ________ ________ Effect of exchange rate changes on cash (74) 812 ________ ________ Net increase in cash and cash equivalents 10,643 2,497 Cash and cash equivalents at beginning of period 6,075 4,189 ________ ________ Cash and cash equivalents at end of period $ 16,718 $ 6,686 Supplemental Disclosures of Cash Flow Information 2004 2003 Cash paid during the period for: Interest $ 38,574 $ 9,591 Income taxes - net of refunds 5,518 4,160 See notes to consolidated condensed financial statements. BUCYRUS INTERNATIONAL, INC. AND SUBSIDIARIES ITEM 1 - FINANCIAL STATEMENTS NOTES TO CONSOLIDATED CONDENSED FINANCIAL STATEMENTS (Unaudited) 1. In the opinion of Bucyrus International, Inc. (the "Company"), the consolidated condensed financial statements contain all adjustments (consisting only of normal recurring accruals) necessary to present fairly the financial results for the interim periods. Certain items are included in these statements based on estimates for the entire year. The Company's operations are classified as one operating segment. 2. Certain notes and other information have been condensed or omitted from these interim consolidated condensed financial statements. Therefore, these statements should be read in conjunction with the Company's 2003 Annual Report on Form 10-K filed with the Securities and Exchange Commission on March 30, 2004. 3. On July 28, 2004, the Company completed an initial public offering ("IPO") of 12,362,500 shares of its Class A common stock at $18 per share, from which the Company received net proceeds, after commissions and estimated expenses, of $129,821,000. The Company sold 7,941,177 shares in the offering and American Industrial Partners ("AIP") sold 4,421,323 shares, 1,612,500 of which were sold through exercise by the underwriters of their over-allotment option. The shares sold by AIP were Class B shares, which converted to Class A shares upon their sale by AIP. As a result, the Company's outstanding capital stock, on an undiluted basis, consisted of 7,021,077 shares of Class B common stock, all of which are owned by AIP, and 12,978,500 shares of Class A common stock upon completion of the IPO. As a general matter, as to all matters submitted to a vote of the stockholders, each share of Class A common stock has one vote and each share of Class B common stock has two votes. Bucyrus Holdings, LLC ("Holdings"), which was controlled by AIP and substantially wholly-owned the Company, was dissolved upon completion of the IPO. Also, on July 28, 2004, the Company entered into a new senior secured credit facility with Goldman Sachs Credit Partners L.P. and GMAC Commercial Finance, LLC. The new senior secured credit facility provides the Company with a senior secured term loan of $100,000,000 and a senior secured revolving credit facility of $50,000,000. The senior secured term loan is payable in quarterly installments to July, 2010, subject to earlier prepayment provisions. The revolving credit facility matures in July, 2009. There were no borrowings under the revolving credit facility at September 30, 2004. The net proceeds from the IPO together with the $100,000,000 from the senior secured term loan were used to retire the $150,000,000 issue of 9.75% Senior Notes due 2007 (the "Senior Notes") and accrued interest, repay all borrowings under the Company's previous credit facility and pay all amounts owed AIP under the Management Services Agreement. Included in the Consolidated Condensed Statements of Operations for the quarter and nine months ended September 30, 2004 was a $7,316,000 loss on extinguishment of debt, which consisted of a prepayment penalty and the write-off of unamortized deferred financing costs related to the Senior Notes. 4. Inventories consist of the following: September 30, December 31, 2004 2003 (Dollars in Thousands) Raw materials and parts $ 19,160 $ 11,655 Work in process 24,841 20,433 Finished products (primarily replacement parts) 77,295 83,810 ________ ________ $121,296 $115,898 5. Basic and diluted net loss per share of common stock were completed by dividing net loss by the weighted average number of shares of common stock outstanding. The net loss per share of common stock for prior periods has been calculated on a retroactive basis to reflect an eight- for-one stock split on June 9, 2004. The weighted average shares outstanding used to compute the diluted loss per share exclude outstanding options to purchase 862,400 and 1,022,400 shares of the Company's common stock as of September 30, 2004 and 2003, respectively. The options were excluded because their inclusion would have been antidilutive. 6. The Company accounts for stock options in accordance with Accounting Principles Board Opinion No. 25, "Accounting for Stock Issued to Employees," as allowed by Statement of Financial Accounting Standards No. 123, "Accounting for Stock-Based Compensation" ("SFAS 123"). The following table illustrates the effect on net earnings (loss) and net earnings (loss) per share as if the fair value-based method provided by SFAS 123 had been applied for all outstanding and unvested awards in each period: Quarters Ended Nine Months Ended September 30, September 30, 2004 2003 2004 2003 (Dollars in Thousands, Except Per Share Amounts) Reported net loss $ (1,008) $ (1,507) $ (394) $ (3,325) Add: Non-cash stock-based employee compensation expense recorded for stock options, net of related tax effects 2,590 (8) 10,031 630 Deduct: Total non-cash stock-based employee compensation expense determined under fair value based method for all awards, net of related tax effects (567) (5) (575) (81) ________ ________ ________ ________ Pro forma net earnings (loss) $ 1,015 $ (1,520) $ 9,062 $ (2,776) Net earnings (loss) per share of common stock: As reported: Basic $ (.06) $ (.13) $ (.03) $ (.29) Diluted (.06) (.13) (.03) (.29) Pro forma: Basic .06 (.13) .65 (.24) Diluted .06 (.13) .62 (.24) On September 22, 2004, the Company issued options to certain employees to purchase 60,000 shares of the Company's Class A common stock at $30 per share, which was the defined fair market value of the Company's common stock as of that date. Also on September 22, 2004, the Company issued 24,000 shares of restricted stock to certain employees. These shares become freely transferable and nonforfeitable at the end of four years. The unearned stock compensation reported as a debit in Common Shareholders' Investment in the Consolidated Condensed Balance Sheets will be recognized as compensation expense ratably over the four year period. 7. Intangible assets consist of the following: September 30, 2004 December 31, 2003 Gross Gross Carrying Accumulated Carrying Accumulated Amount Amortization Amount Amortization (Dollars in Thousands) Amortized intangible assets: Engineering drawings $ 25,500 $ (8,950) $ 25,500 $ (7,994) Bill of material listings 2,856 (1,002) 2,856 (895) Software 2,288 (1,606) 2,288 (1,434) Other 758 - - - ________ ________ ________ ________ $ 31,402 $(11,558) $ 30,644 $(10,323) Unamortized intangible assets: Trademarks/Trade names $ 12,436 $ 12,436 Intangible pension asset 2,967 2,967 ________ ________ $ 15,403 $ 15,403 The estimated future amortization expense of intangible assets as of September 30, 2004 is as follows: (Dollars in Thousands) 2004 (remaining three months) $ 538 2005 1,798 2006 1,798 2007 1,737 2008 1,569 2009 1,443 Future 10,961 ________ $ 19,844 8. The Company's operations and properties are subject to a broad range of federal, state, local and foreign laws and regulations relating to environmental matters, including laws and regulations governing discharges into the air and water, the handling and disposal of solid and hazardous substances and wastes, and the remediation of contamination associated with releases of hazardous substances at the Company's facilities and at off-site disposal locations. These laws are complex, change frequently and have tended to become more stringent over time. Future events, such as compliance with more stringent laws or regulations, more vigorous enforcement policies of regulatory agencies or stricter or different interpretations of existing laws, could require additional expenditures by the Company, which may be material. Environmental problems have not interfered in any material respect with the Company's manufacturing operations to date. The Company has an ongoing program to address any potential environmental problems. While no assurance can be given, the Company believes that expenditures for compliance and remediation will not have a material effect on its capital expenditures, results of operations or competitive position. Warranty Liability The Company recognizes the cost associated with its warranty policies on its products at the time of sale. The amount recognized is based on historical experience. The following is a reconciliation of the changes in accrued warranty costs for the nine months ended September 30, 2004 and 2003: Nine Months Ended September 30, 2004 2003 (Dollars in Thousands) Balance at January 1 $ 4,311 $ 3,597 Provision 2,809 2,799 Charges (1,772) (1,153) ________ ________ Balance at September 30 $ 5,348 $ 5,243 Product Liability The Company is normally subject to numerous product liability claims, many of which relate to products no longer manufactured by the Company or its subsidiaries, and other claims arising in the ordinary course of business. The Company has insurance covering most of said claims, subject to varying deductibles up to $3,000,000, and has various limits of liability depending on the insurance policy year in question. It is the view of management that the final resolution of said claims and other similar claims which are likely to arise in the future will not individually or in the aggregate have a material effect on the Company's financial position, results of operations or cash flows, although no assurance to that effect can be given. Asbestos Liability The Company has been named as a co-defendant in approximately 295 personal injury liability cases alleging damages due to exposure to asbestos and other substances, involving approximately 1,483 plaintiffs. The cases are pending in courts in eleven states. In all of these cases, insurance carriers have accepted or are expected to accept defense. These cases are in various pre-trial stages. The Company does not believe that costs associated with these matters will have a material effect on its financial position, results of operations or cash flows, although no assurance to that effect can be given. Other Litigation A wholly-owned Australian subsidiary of the Company is a defendant in a suit pending in the Supreme Court of Queensland in Australia, brought on May 5, 2002, relating to a contractual claim. The plaintiff, pursuant to a contract with the Company's subsidiary, agreed to erect a dragline sold by the Company to a customer for use at its mine site. The plaintiff asserts various contractual claims related to breach of contract damages and other remedies for approximately $3,600,000 Australian dollars related to its contention that it is owed amounts for services rendered under the contract. The Company's subsidiary has asserted counterclaims against the plaintiff in connection with certain aspects of the work performed. The Company has established a reserve for its estimate of the resolution of this matter. At this time discovery is ongoing and it is not possible to evaluate the outcome of the claim nor the range of potential loss, if any. 9. Statement of Financial Accounting Standards No. 130, "Reporting Comprehensive Income," requires the reporting of comprehensive income (loss) in addition to net loss from operations. Comprehensive income (loss) is a more inclusive financial reporting method that includes disclosure of financial information that historically has not been recognized in the calculation of net loss. The Company reports comprehensive income (loss) and accumulated other comprehensive income (loss) which includes net loss, foreign currency translation adjustments and minimum pension liability adjustments. Information on accumulated other comprehensive loss is as follows: Minimum Accumulated Cumulative Pension Other Translation Liability Comprehensive Adjustments Adjustments Loss (Dollars in Thousands) Balance at December 31, 2003 $ (9,028) $(25,208) $(34,236) Changes - Nine months ended September 30, 2004 (2,338) - (2,338) ________ ________ ________ Balance at September 30, 2004 $(11,366) $(25,208) $(36,574) 10. The Company has several pension and retirement plans covering substantially all of its employees in the United States. The Company also provides certain health care benefits to age 65 and life insurance benefits for certain eligible retired United States employees. The components of net periodic pension cost consisted of the following: Quarters Ended Nine Months Ended September 30, September 30, 2004 2003 2004 2003 (Dollars in Thousands) Service cost $ 420 $ 448 $ 1,307 $ 1,233 Interest cost 1,269 1,451 3,911 3,989 Expected return on plan assets (1,211) (1,151) (3,733) (3,166) Amortization of prior service cost 51 56 153 153 Amortization of actuarial loss 372 551 944 1,516 ________ ________ ________ ________ Net cost $ 901 $ 1,355 $ 2,582 $ 3,725 The components of other net periodic postretirement benefits cost (health care and life insurance) consisted of the following: Quarters Ended Nine Months Ended September 30, September 30, 2004 2003 2004 2003 (Dollars in Thousands) Service cost $ 193 $ 220 $ 578 $ 493 Interest cost 285 381 856 852 Amortization of prior service cost (56) (74) (166) (165) Amortization of actuarial loss 84 94 252 210 ________ ________ ________ ________ Net cost $ 506 $ 621 $ 1,520 $ 1,390 During the first nine months of 2004, the Company contributed approximately $3,505,000 to its pension plans and $1,078,000 for the payment of benefits from its postretirement benefit plan. The Company presently anticipates contributing an additional $594,000 to its pension plans and $360,000 for the payment of benefits from its postretirement benefit plan during the remainder of 2004. BUCYRUS INTERNATIONAL, INC. AND SUBSIDIARIES ITEM 2 - MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS Overview Business The Company designs, manufactures and markets large excavation machinery used for surface mining, and provides comprehensive aftermarket services, supplying replacement parts and offering maintenance and repair contracts and services for these machines. The Company manufactures its OEM products and the majority of its aftermarket parts at its facility in South Milwaukee, Wisconsin. The Company's principal OEM products are draglines, electric mining shovels and rotary blasthole drills, which are used primarily by customers who mine copper, coal, oil sands and iron ore throughout the world. In addition, the Company provides aftermarket services in mining centers throughout the world, including Argentina, Australia, Brazil, Canada, Chile, China, England, India, Peru, South Africa and the United States. The largest markets for this mining equipment have been in the United States, South America, Australia, South Africa and Canada. In the future, China, India and Canada are expected to be increasingly important markets. The market for OEM machines is closely correlated with customer expectations of sustained strength in prices of surface-mined commodities. Growth in demand for these commodities is a function of, among other things, economic activity, population increases and continuing improvements in standards of living in many areas of the world. In 2001 and 2002, the market prices of many surface-mined commodities were generally weak. In 2003 and during the first nine months of 2004, market prices for copper, coal, iron ore and oil increased. Factors that could support sustained demand for these key commodities include continued economic growth in China, India and the developing world, and renewed economic strength in industrialized countries. The Company's aftermarket parts and service operations, which have accounted for approximately 70% of sales over the past ten years, tend to be more consistent than OEM machine sales, however, recent pronounced strength in commodity markets has positively affected aftermarket sales. The Company's complex machines are typically kept in continuous operation from 15 to 40 years, requiring regular maintenance and repair throughout their productive lives. The size of the Company's installed base of surface mining equipment and its ability to provide on-time delivery of reliable parts and prompt service are important drivers of aftermarket sales. While the Company continues to forecast increased revenues attributable to increased demand related to both aftermarket parts sales and OEM machine sales relative to prior periods of weaker OEM sales, the Company maintains ongoing efforts to improve efficiency and contain costs. The Company has recorded restructuring charges in recent years. While the Company does not anticipate significant restructuring charges in future years, the Company does continually evaluate all opportunities for reductions of headcount. The Company does not believe these previous reductions will impact its ability to respond to increased demand for its products. A substantial portion of the Company's sales and operating earnings is attributable to operations located outside the United States. The Company sells OEM machines, including those sold directly to foreign customers, and most of its aftermarket parts in United States dollars, with limited aftermarket parts sales denominated in the local currencies of Australia, Canada, South Africa, Brazil, Chile and the United Kingdom. Aftermarket services are paid for primarily in local currency which is naturally hedged by the Company's payment of local labor in local currency. In the aggregate, approximately 70% of the Company's 2003 sales were priced in United States dollars. Over the past three years, during a period of generally weak commodity prices, the Company increased gross profits by improving manufacturing overhead variances, achieving productivity gains and growing its high margin aftermarket parts and services business. Following is a discussion of key measures which contributed to the Company's operating results. Key Measures Commodity Prices Demand for the Company's OEM machines is driven in large part by the prices of certain commodities, such as copper, coal, oil and iron ore. The prices of these commodities have risen in recent periods. The following table shows certain commodity prices as of October 15, 2004 and as of December 31, 2003, 2002 and 2001: October 15, December 31, 2004 2003 2002 2001 Copper $/lb.(1) $ 1.35 $ 1.05 $ .70 $ .66 Japanese coking coal $/tonne(2)(3) N/A (4) $42.97 $40.97 $42.23 Asian steam coal marker $/tonne(3)(5) $73.89 $54.82 $31.22 $31.46 Heavy oil $/barrel(3)(6) N/A (7) $18.39 $19.63 $ 8.57 South American iron ore $/tonne (3)(8) $37.90 $31.95 $29.31 $30.03 _____________________ (1) Source: London Metal Exchange. (2) Source: The Institute for Energy Economics, Japan. (3) The price for this commodity is not determinable by reference to a commodity exchange. The referenced source provides indicative contract prices which the Company believes are representative of prevailing price trends. (4) As of the date of this filing, this information was not available. The indicative contract price at August 31, 2004 was $62.71. (5) Source: McCloskey Coal News. (6) Source: Sproule Associates, Ltd. The prices quoted are monthly average contract prices for Hardisty (Canada) Heavy Crude Oil and were converted from Canadian to United States dollars based on the average prevailing exchange rate for the applicable month. (7) As of the date of this filing, this information was not available. The indicative contract price at September 30, 2004 was $26.23. (8) Source: Skillings Mining Review. On-Time Delivery and Lead Times Due to the high fixed cost structure of the Company's customers, it is critical that they avoid equipment down-time. On-time delivery and reduced lead time of aftermarket parts and services allow customers to reduce downtime and are therefore key measures of customer service, and the Company believes they are fundamental drivers of aftermarket customer demand. The Company's on-time delivery percentage in the aftermarket, based on achieved promised delivery dates to customers, has increased from approximately 74% in 2001 to 92% for 2003 and 93% for the first nine months of 2004. Lead times for deliveries were approximately the same in the first nine months of 2004 as compared to 2003. The Company increased on-time deliveries in 2003 and the first nine months of 2004 and reduced lead times from 2001 to 2002 and retained improvements in 2003 and the first nine months of 2004 despite increasing component complexity by focusing on development of key shop floor metrics, improved communication between sales, manufacturing and shipping, instituting daily or weekly meetings to resolve issues, changing shipment methods and hiring an additional supervisory person dedicated to on-time delivery. Information resources useful in accomplishing many of these improvements are now available from the Company's new enterprise resource planning ("ERP") system. Productivity Sales per full time employee is a measure of the Company's operational efficiency. Sales per full time equivalent employee were $256,000 for the first nine months of 2004 and $219,000 for 2003 compared with $186,000 for 2001. This productivity increase is primarily due to the application of worldwide sales and inventory ERP systems, and personnel upgrades which collectively allowed sales to grow with minimal changes in headcount. Warranty Claims Product quality is another key driver of customer satisfaction and, as a result, sales. Management uses warranty claims as a percentage of total sales as one objective benchmark to evaluate product quality. During 2003 and the first nine months of 2004, warranty claims as a percentage of total sales were less than 1%. Backlog Backlog is a tool which allows management to forecast sales and production requirements. Due to the high cost of some OEM products, backlog is subject to volatility, particularly over relatively short periods. A portion of the Company's backlog is related to multi-year contracts that will generate revenue in future years. The following table shows backlog at September 30, 2004 and December 31, 2003 as well as the portion of backlog which is or was expected to be recognized within 12 months of these dates: September 30, December 31, 2004 2003 (Dollars in Thousands) Next 12 months $143,094 $122,263 Total $259,772 $233,642 Inventory Inventory is one of the Company's significant assets. As of September 30, 2004 the Company had $121,296,000 in inventory. The Company turned its inventory at an annual rate of approximately 2.3 times in 2003, which the Company believes was in line with other manufacturers of surface mining equipment. Inventory turns increased to approximately 2.8 times during the first nine months of 2004. Inventory turns is calculated based on cost of sales and the average inventory balance during the prior twelve months. The Company believes that it has appropriately recorded at the lower of cost or market any slow moving or obsolete inventory in its financial statements. The factors that could reduce the carrying value of inventory include reduced demand for aftermarket parts due to decreased sales volumes attributable to new or improved technology or customers discontinuing the use of older model machines, which could render inventory obsolete or excess. With the exception of the normal inventory obsolescence provision recorded in the ordinary course of business, the Company does not anticipate recording any significant inventory impairments. Results of Operations Quarter And Nine Months Ended September 30, 2004 Compared to Quarter And Nine Months Ended September 30, 2003 Sales Sales for the quarter and nine months ended September 30, 2004 were $111,509,000 and $325,604,000, respectively, compared with $84,754,000 and $232,589,000, for the quarter and nine months ended September 30, 2003, respectively. Sales of aftermarket parts and services for the third quarter of 2004 were $86,722,000, an increase of 17.0% from $74,106,000 for the third quarter of 2003. Sales of aftermarket parts and services for the nine months ended September 30, 2004 were $239,371,000, an increase of 25.2% from $191,256,000 for the nine months ended September 30, 2003. Machine sales for the third quarter of 2004 were $24,787,000, an increase of 132.8% from $10,648,000 for the third quarter of 2003. Machine sales for the nine months ended September 30, 2004 were $86,233,000, an increase of 108.6% from $41,333,000 for the nine months ended September 30, 2003. The increase in machine sales for the quarter and nine months ended September 30, 2004 was in all product lines. The higher level of sales for both the quarter and nine months ended September 30, 2004 as compared to prior year periods resulted from an increase in customer discretionary spending and equipment utilization, primarily due to higher commodity prices. In addition, aftermarket sales have increased due to the Company's initiatives and strategies to capture additional market share. Approximately $2,581,000 and $9,826,000 of the increases in sales for the quarter and nine months ended September 30, 2004, respectively, was attributable to a weakening United States dollar, which primarily impacted aftermarket sales (see "Foreign Currency Fluctuations" below). Gross Profit Gross profit for the third quarter of 2004 was $24,315,000 or 21.8% of sales compared with $18,107,000 or 21.4% of sales for the third quarter of 2003. Gross profit for the nine months ended September 30, 2004 was $68,759,000 or 21.1% compared with $49,070,000 or 21.1% for the nine months ended September 30, 2003. The increase in gross profit was primarily due to an increase in sales. Gross profit for the nine months ended September 30, 2004 and 2003 was reduced by $3,689,000 and $3,626,000, respectively, of additional depreciation expense as a result of the purchase price allocation to plant and equipment in connection with AIP's acquisition of the Company. Approximately $496,000 and $1,774,000 of the increase in gross profit in the quarter and nine months ended September 30, 2004, respectively, was attributable to a weakening United States dollar (see "Foreign Currency Fluctuations" below). Selling, General and Administrative Expenses Selling, general and administrative expenses for the quarter ended September 30, 2004 were $13,237,000 or 11.9% of sales compared to $11,455,000 or 13.5% of sales for the quarter ended September 30, 2003. Selling, general and administrative expenses for the nine months ended September 30, 2004 were $41,499,000 or 12.7% of sales compared to $30,206,000 or 13.0% of sales for the nine months ended September 30, 2003. Selling, general and administrative expenses for quarter and nine months ended September 30, 2004 include $2,590,000 and $10,031,000, respectively, related to non-cash stock-based employee compensation compared to $630,000 for the nine months ended September 30, 2003. No non-cash stock-based employee compensation was recognized during the third quarter of 2003. Non-cash stock compensation expense represents the charge recorded related to stock options issued prior to the date of the IPO on July 28, 2004. At the time of the IPO, the plan required certain modifications to the determination of fair market value for these previously issued options. In accordance with EITF Issue No. 87-23, in periods subsequent to September 30, 2004, no further compensation expense will be recorded related to stock options issued under this plan prior to the IPO on July 28, 2004. Under existing accounting standards, provision for compensation expense related to the 24,000 shares of restricted stock issued under the 2004 Equity Incentive Plan in September 2004 will be approximately $180,000 annually over the next four years. Included in the expense for the third quarter of 2004 was $4,000 related to the restricted stock issued on September 22, 2004. AIP expenses pursuant to the Management Services Agreement for the quarter and nine months ended September 30, 2004 were $132,000 and $1,182,000, respectively, compared with $1,864,000 and $2,663,000 for the quarter and nine months ended September 30, 2003, respectively. Foreign currency transaction gains for the quarter and nine months ended September 30, 2004 were $374,000 and $1,218,000, respectively, compared with a $198,000 gain and $83,000 loss for the quarter and nine months ended September 30, 2003, respectively. Research and Development Expenses Research and development expenses for the quarter and nine months ended September 30, 2004 were $1,270,000 and $3,904,000, respectively, compared with $1,144,000 and $3,228,000 for the quarter and nine months ended September 30, 2003, respectively. Amortization of Intangible Assets Amortization of intangible assets, consisting primarily of engineering drawings, bill of material listings and software, was $412,000 and $1,235,000 for the quarter and nine months ended September 30, 2004, respectively, compared with $411,000 and $1,235,000 for the quarter and nine months ended September 30, 2003, respectively. Operating Earnings Operating earnings for the third quarter of 2004 were $9,396,000 or 8.4% of sales, compared with $5,097,000 of 6.0% of sales, for the third quarter of 2003. Operating earnings for the nine months ended September 30, 2004 were $22,121,000 or 6.8% of sales, compared with $14,401,000 or 6.2% of sales for the quarter ended September 30, 2003. The improvement in 2004 was primarily due to increased gross profit resulting from increased sales volume. This improvement was partially offset by the increase in non-cash stock compensation expense as discussed in Selling, General and Administrative Expenses above. Interest Expense Interest expense for the quarter and nine months ended September 30, 2004 was $2,054,000 and $10,345,000, respectively, compared with $4,339,000 and $13,334,000 for the quarter and nine months ended September 30, 2003, respectively. The decrease in interest expense in 2004 was due to the refinancing of the Company's capital structure in connection with the IPO completed on July 28, 2004 (see "Liquidity and Capital Resources" below). In addition, the Company had reduced borrowings in 2004 under its previous revolving credit facility prior to the IPO and has had no borrowings under the revolving credit facility portion of the new senior secured credit facility subsequent to the IPO. Other Expense - Net Other expense - net was $149,000 and $867,000 for the quarter and nine months ended September 30, 2004, respectively, compared with $208,000 and $601,000 for the quarter and nine months ended September 30, 2003, respectively. Debt issuance cost amortization was $300,000 and $1,133,000 for the quarter and nine months ended September 30, 2004 compared with $325,000 and $866,000 for the quarter and nine months ended September 30, 2003, respectively. These amounts include costs related to the Company's credit facilities (see "Liquidity and Capital Resources - Financing Cash Flows" below). Income Taxes Income tax expense for the quarters and nine months ended September 30, 2004 and 2003 consists primarily of foreign taxes at applicable statutory rates. As of September 30, 2004, the Company had approximately $17,820,000 of federal net operating loss carryforwards that expire in the years 2008 and 2009 to offset against future federal taxable income. Foreign Currency Fluctuations The following table summarizes the approximate effect of changes in foreign currency exchange rates on the Company's sales, gross profit and operating earnings for the quarters and nine months ended September 30, 2004 and 2003, in each case compared to the same period in the prior year: Quarters Ended Nine Months Ended September 30, September 30, 2004 2003 2004 2003 (Dollars in Thousands) Increase in sales $ 2,581 $ 4,296 $ 9,826 $ 9,300 Increase in gross profit 496 869 1,774 1,699 Increase in operating earnings 180 707 349 1,138 EBITDA Earnings before interest, taxes, depreciation and amortization ("EBITDA") for the quarter and nine months ended September 30, 2004 was $5,219,000 and $24,271,000, respectively, compared with $8,221,000 and $23,775,000 for the quarter and nine months ended September 30, 2003, respectively. EBITDA is presented (i) because EBITDA is used by the Company to measure its liquidity and financial performance and (ii) because the Company believes EBITDA is frequently used by securities analysts, investors and other interested parties in evaluating the performance and enterprise value of companies in general, and in evaluating the liquidity of companies with significant debt service obligations and their ability to service their indebtedness. The EBITDA calculation is not an alternative to operating earnings under generally accepted accounting principles, or GAAP, as an indicator of operating performance or of cash flows as a measure of liquidity. The following table reconciles Net Loss as shown in the Consolidated Condensed Statements of Operations to EBITDA and reconciles EBITDA to Net Cash Provided by (Used In) Operating Activities as shown in the Consolidated Condensed Statements of Cash Flows: Quarters Ended Nine Months Ended September 30, September 30, 2004 2003 2004 2003 (Dollars in Thousands) Net loss $ (1,008) $ (1,507) $ (394) $ (3,325) Interest income (149) (121) (263) (228) Interest expense 2,054 4,339 10,345 13,334 Income taxes 885 2,057 3,987 3,791 Depreciation 2,725 2,710 8,228 8,083 Amortization (1) 712 743 2,368 2,120 ________ ________ ________ ________ EBITDA (2)(3) 5,219 8,221 24,271 23,775 Changes in assets and liabilities (28,212) 290 (21,830) 3,922 Loss on extinguishment of debt 7,316 - 7,316 - Non-cash stock compensation expense (4) 2,590 (8) 10,031 630 Loss on sale of fixed assets 260 407 273 479 Interest income 149 121 263 228 Interest expense (2,054) (4,339) (10,345) (13,334) Income tax expense (885) (2,057) (3,987) (3,791) ________ ________ ________ ________ Net cash provided by (used in) operating activities $(15,617) $ 2,635 $ 5,992 $ 11,909 Net cash used in investing activities $ (1,945) $ (963) $ (4,219) $ (1,930) Net cash provided by (used in) financing activities $ 27,507 $ (1,865) $ 8,944 $ (8,294) (1) Includes amortization of intangible assets and debt issuance costs. (2) This calculation varies from the calculation in the Company's senior secured credit facility. (3) EBITDA is reduced by AIP expenses pursuant to the Management Services Agreement as well as fees paid to AIP or its affiliates and advisors for services performed for the Company outside the scope of the Management Services Agreement. These amounts for the quarters ended September 30, 2004 and 2003 and the nine months ended September 30, 2004 and 2003 totaled $132,000, $1,907,000, $1,289,000 and $2,904,000, respectively. EBITDA is also reduced by restructuring charges (severance) for the quarters ended September 30, 2004 and 2003 and nine months ended September 30, 2004 and 2003 of $31,000, $139,000, $201,000 and $421,000, respectively. (4) Non-cash stock compensation expense represents the charge recorded related to stock options issued prior to the date of the IPO on July 28, 2004. At the time of the IPO, the plan required certain modifications to the determination of fair market value for these previously issued options. In accordance with EITF Issue No. 87-23, in periods subsequent to September 30, 2004, no further compensation expense will be recorded related to stock options issued under this plan prior to the IPO on July 28, 2004. Under existing accounting standards, provision for compensation expense related to the 24,000 shares of restricted stock issued under the 2004 Equity Incentive Plan in September 2004 will be approximately $180,000 annually over the next four years. Liquidity and Capital Resources Initial Public Offering (IPO) On July 28, 2004, the Company completed an initial public offering of 12,362,500 shares of its Class A common stock at $18 per share, from which the Company received net proceeds, after commissions and estimated expenses, of $129,821,000. The Company sold 7,941,177 shares in the offering and AIP sold 4,421,323 shares, 1,612,500 of which were sold through exercise by the underwriters of their over-allotment option. On July 28, 2004, the net proceeds from the stock sale together with $100,000,000 from a new senior secured credit facility were used to retire all of the Senior Notes and accrued interest, repay all borrowings under the Company's previous senior secured credit facility and pay all amounts owed AIP under the Management Services Agreement which was terminated prior to the IPO. The following is a summary of the sources and uses of proceeds related to the IPO: Source (Use) (Dollars in thousands) Net proceeds from sale of common stock $ 129,821 Proceeds from new senior secured credit facility 100,000 Retirement of Senior Notes (includes prepayment penalty) (155,560) Payment of deferred interest on Senior Notes held by Holdings (23,660) Payment of other accrued interest on Senior Notes (5,382) Payment of amounts owed to AIP under Management Service Agreement (6,355) Repayment of obligations under previous credit facility (18,940) Payment of refinancing expenses (4,546) _________ Balance used for general corporate purposes $ 15,378 Cash Requirements During the remainder of 2004, the Company anticipates strong cash flows from operations due to continued strength in aftermarket parts sales as well as increased demand for new machines. In expanding markets, customers are generally contractually obligated to make progress payments under purchase contracts for machine orders. As a result, the Company does not anticipate significant outside financing requirements to fund production of these machines and does not believe that new machine sales will have a material negative effect on its liquidity. If additional borrowings are necessary during 2004, the Company believes it has sufficient capacity under its new senior secured credit facility. The terms of the Company's new senior secured credit facility permit it to make capital expenditures, including during 2004, of up to $7,000,000 per year, plus a carryover of up to $2,000,000 per year of amounts not spent up to such limit in the prior year. The Company believes that this limitation will not hinder its ability to make appropriate capital expenditures. The Company believes cash flows from operating activities will be sufficient to fund capital expenditures. The following table summarizes the Company's contractual obligations with respect to long-term debt and short-term obligations as of September 30, 2004: 1 Year Total or Less 2-3 Years 4-5 Years Thereafter Long-term debt $104,131 $ 5,359(1) $ 15,643 $ 15,465 $ 67,664 Short-term obligations 734 734 - - - ________ _______ ________ ________ ________ $104,865 $ 6,093 $ 15,643 $ 15,465 $ 67,664 (1) As of October 15, 2004, the Company has paid $1,250,000 related to its first mandatory payment due under the term loan portion of the new senior secured credit facility. There have been no material changes to the contractual obligations with respect to purchase obligations and operating leases and rental and service agreements as presented in the Company's 2003 Annual Report on Form 10-K. The Company's capital expenditures for the nine months ended September 30, 2004 were $3,804,000 compared with $1,987,000 for the nine months ended September 30, 2003. The Company expects an increase in capital expenditures over the next twelve months as a result of increased sales activity. At September 30, 2004, there were $17,661,000 of standby letters of credit outstanding under all Company bank facilities. The Company's long-term liabilities consist of warranty and product liability accruals, pension and postretirement benefit accruals and management service accruals. For the year 2004, the Company expects to contribute $4,100,000 to its pension plans and $1,400,000 for the payment of benefits from its postretirement benefit plan. In 2004, the Company paid $7,100,000 under the Management Services Agreement, which was terminated in July 2004. Payments of warranty and product liability claims are not subject to a definitive estimate by year. Management does not anticipate cash requirements for warranty claims to be materially different than historical funding levels. The Company expects the payment of product liability claims for 2004 to be approximately $1,000,000 to $2,000,000 higher than historical levels due to the October 2004 payment of one large claim. In addition to the obligations noted above, the Company anticipates cash funding requirements for interest and income taxes of approximately $40,000,000 (which includes $23,660,000 of deferred interest paid to AIP) and $7,000,000, respectively, during the year 2004. The Company believes that cash flows from operations will be sufficient to fund its cash requirements outlined above for the next twelve months. During the first nine months of 2004, the Company repaid $37,420,000 in borrowings under the previous senior secured credit facility. The Company believes that cash flows from operations will be sufficient to repay any additional borrowings under the new senior secured credit facility in the next twelve months. Sources and Uses of Cash While the Company had $16,718,000 of cash and cash equivalents as of September 30, 2004, $3,926,000 of this cash was located at various foreign subsidiaries to be used for working capital purposes. Operating Cash Flows During the first nine months of 2004, the Company generated cash from operating activities of $5,992,000 compared to cash generated of $11,909,000 in the first nine months of 2003. The decrease in cash flows from operating activities was driven primarily by the payment of obligations to AIP under the Management Services Agreement which was terminated in July 2004 and the recognition of revenue on long-term machine contracts for which customer payments were received in 2003. Receivables The Company recognizes revenues on its machine orders using the percentage-of-completion method. Accordingly, accounts receivable are generated when revenue is recognized, which can be before the funds are collected or in some cases, before the customer is billed. As of September 30, 2004 the Company had $71,616,000 of accounts receivable compared to $73,111,000 of accounts receivable at December 31, 2003. This decrease was primarily due to high fourth quarter sales in 2003 that were collected in 2004. Liabilities to Customers on Uncompleted Contracts and Warranties Customers generally make down payments at the time of the order for a new machine as well as progress payments throughout the manufacturing process. In accordance with SOP No. 81-1, these payments are recorded as Liabilities to Customers on Uncompleted Contracts and Warranties. The decrease of $11,254,000 from December 31, 2003 to September 30, 2004 was due to the recognition of revenue on long-term machine contracts for which customer payments were received in 2003. Financing Cash Flows On July 28, 2004, the Company entered into a new senior secured credit facility with Goldman Sachs Credit Partners L.P. and GMAC Commercial Finance, LLC. The new senior secured credit facility provides the Company with a senior secured term loan of $100,000,000 and a senior secured revolving credit facility of $50,000,000. The senior secured term loan is payable in quarterly installments to July 2010, subject to earlier prepayment provisions, and bears interest at the prime rate plus an applicable margin (1% to 1.25%) or LIBOR plus an applicable margin (2% to 2.25%). The weighted average interest rate on term loan borrowings at September 30, 2004 was 3.9%. The senior secured revolving credit facility expires on July 28, 2009 and bears interest at the prime rate plus 1.25% or LIBOR plus 2.25%. Borrowings under the revolving portion of the facility are subject to a borrowing base formula based on the value of eligible receivables and inventory. There were no borrowings under the revolving portion of the facility at September 30, 2004. The new senior secured credit facility contains covenants limiting the discretion of management with respect to key business matters and places significant restrictions on, among other things, the Company's ability to incur additional indebtedness, create liens or other encumbrances, make certain payments or investments, loans and guarantees, and sell or otherwise dispose of assets and merge or consolidate with another entity. All of the Company's domestic assets and the receivables and inventory of its Canadian subsidiary are pledged as collateral under the new senior secured credit facility. In addition, the outstanding capital stock of the Company's domestic subsidiaries as well as the majority of the capital stock of its foreign subsidiaries will be pledged as collateral. The Company is also required to maintain compliance with certain covenants, including financial ratios and minimum levels of EBITDA (as defined). The Company was in compliance with these covenants as of September 30, 2004. Critical Accounting Policies and Estimates See the Company's critical accounting policies discussed in the Management's Discussion and Analysis of the Company's 2003 Annual Report on Form 10-K. There have been no material changes to these policies. ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK The Company's market risk is impacted by changes in interest rates and foreign currency exchange rates. Interest Rates The Company's interest rate exposure relates primarily to floating rate debt obligations in the United States. The Company manages its borrowings under credit facilities through the selection of LIBOR-based borrowings or prime-rate based borrowings. If market conditions warrant, interest rate swaps may be used to adjust interest rate exposures, although none have been used to date. At September 30, 2004, a sensitivity analysis was performed for the Company s floating rate debt obligations. Based on this sensitivity analysis, the Company has determined that a 10% change in the Company's weighted average interest rate at September 30, 2004 would have the effect of changing the Company's interest expense on an annual basis by approximately $390,000. Foreign Currency The Company sells new machines, including those sold directly to foreign customers, and most of its aftermarket parts in United States dollars. A limited amount of aftermarket parts sales are denominated in the local currencies of Australia, Canada, Chile, South Africa, Brazil and the United Kingdom which subjects the Company to foreign currency risk. Aftermarket sales and a portion of the labor costs associated with such activities are denominated or paid in local currencies. As a result, a relatively strong United States dollar could decrease the United States dollar equivalent of the Company's sales without a corresponding decrease of the United States dollar value of certain related expenses. The Company utilizes some foreign currency derivatives to mitigate foreign exchange risk. Currency controls, devaluations, trade restrictions and other disruptions in the currency convertibility and in the market for currency exchange could limit the Company's ability to timely convert sales earned abroad into United States dollars, which could adversely affect the Company's ability to service its United States dollar indebtedness, fund its United States dollar costs and finance capital expenditures and pay dividends on its common stock. Based on the Company's derivative instruments outstanding at September 30, 2004, a 10% change in foreign currency exchange rates would not have a material effect on the Company's financial position, results of operations or cash flows. BUCYRUS INTERNATIONAL, INC. AND SUBSIDIARIES ITEM 4 - CONTROLS AND PROCEDURES As of the end of the period covered by this Report, an evaluation was carried out under the supervision and with the participation of the Company's management, including its Chief Executive Officer and President and its Chief Financial Officer, Controller and Secretary, of the effectiveness of the design and operation of the Company's disclosure controls and procedures (as defined in Rule 13a-15(e) under the Securities Exchange Act of 1934 (the "Exchange Act")). Based upon their evaluation of these disclosure controls and procedures, the Chief Executive Officer and President and Chief Financial Officer, Secretary and Controller concluded that the disclosure controls and procedures were effective as of the end of the quarter ended September 30, 2004 to ensure that material information relating to the Company including its consolidated subsidiaries, was made known to them by others within those entities, particularly during the period in which this Report was being prepared. There were no changes in the Company's internal control over financial reporting (as such term is defined in Rules 13a-15(f) and 15d-15(f) under the Exchange Act) that occurred during the quarter ended September 30, 2004 that have materially affected, or are reasonably likely to materially affect, the Company's internal control over financial reporting. It should be noted that any system of controls, however well designed and operated, can provide only reasonable, and not absolute, assurance that the objectives of the system are met. In addition, the design of any control system is based in part upon certain assumptions about the likelihood of future events. Because of these and other inherent limitations of control systems, there can be no assurance that any design will succeed in achieving its stated goals under all potential future conditions, regardless of how remote. FORWARD-LOOKING STATEMENTS This Report includes "forward-looking statements" within the meaning of Section 21E of the Securities Exchange Act of 1934, as amended. Discussions containing such forward-looking statements may be found in this section and elsewhere within this Report. Forward-looking statements include statements regarding the intent, belief or current expectations of the Company, primarily with respect to the future operating performance of the Company or related industry developments. When used in this Report, terms such as "anticipate," "believe," "estimate," "expect," "indicate," "may be," "objective," "plan," "predict," and "will be" are intended to identify such statements. Readers are cautioned that any such forward-looking statements are not guarantees of future performance and involve risks and uncertainties, and that actual results may differ from those described in the forward-looking statements as a result of various factors, many of which are beyond the control of the Company. Forward-looking statements are based upon management's expectations at the time they are made. Although the Company believes that the expectations reflected in such forward-looking statements are reasonable, it can give no assurance that such expectations will prove to have been correct. Important factors that could cause actual results to differ materially from such expectations ("Cautionary Statements") are described generally below and disclosed elsewhere in this Report. All subsequent written or oral forward- looking statements attributable to the Company or persons acting on behalf of the Company are expressly qualified in their entirety by the Cautionary Statements. Factors that could cause actual results to differ materially from those contemplated include: Factors affecting customers' purchases of new equipment, rebuilds, parts and services such as: production capacity, stockpiles, and production and consumption rates of coal, copper, iron, gold and other ores and minerals; the cash flows of customers; the cost and availability of financing to customers and the ability of customers to obtain regulatory approval for investments in mining projects; consolidations among customers; work stoppages at customers or providers of transportation; and the timing, severity and duration of customer buying cycles. Factors affecting the Company's general business, such as: unforeseen patent, tax, product, environmental, employee health or benefit, or contractual liabilities; nonrecurring restructuring and other special charges; changes in accounting or tax rules or regulations; reassessments of asset valuations for such assets as receivables, inventories, fixed assets and intangible assets; leverage and debt service; the Company's success in recruiting and retaining managers and key employees; and the Company's wage stability and cooperative labor relations; plant capacity and utilization. Additional factors that could cause results to differ materially from those contemplated are set forth under the caption "Risk Factors" in the prospectus forming a part of the Company's registration statement on Form S-1/A filed with the Securities and Exchange Commission on July 22, 2004. PART II OTHER INFORMATION Item 1. Legal Proceedings. There have been no material changes to the information set forth in Item 3 - Legal Proceedings and Other Contingencies of the Company's Annual Report on Form 10-K for the year ended December 31, 2003 except as included in Other Litigation in Note 8 to the September 30, 2004 consolidated condensed financial statements. Item 2. Changes in Securities, Use of Proceeds and Issuer Purchases of Equity Securities. Not applicable. Item 3. Defaults Upon Senior Securities. Not applicable. Item 4. Submission of Matters to a Vote of Security Holders. No matters were submitted to a vote of security holders during the quarter covered by this Report. Item 5. Other Information. Not applicable. Item 6. Exhibits and Reports on Form 8-K. (a) Exhibits: See Exhibit Index on last page of this report, which is incorporated herein by reference. (b) Reports on Form 8-K: - A report on Form 8-K was filed on July 16, 2004 to disclose the issuance of a press release announcing summary unaudited results for the three and six months ended June 30, 2004. - A report on Form 8-K was filed on July 23, 2004 to disclose the issuance of a press release announcing the pricing of the Company's IPO. - A report on Form 8-K was filed on July 29, 2004 to disclose the issuance of a press release announcing the completion of the Company's IPO of shares of its Class A common stock. SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. BUCYRUS INTERNATIONAL, INC. (Registrant) Date October 27, 2004 /s/C. R. Mackus Craig R. Mackus Chief Financial Officer, Controller and Secretary Principal Accounting Officer Date October 27, 2004 /s/T. W. Sullivan Timothy W. Sullivan President and Chief Executive Officer BUCYRUS INTERNATIONAL, INC. EXHIBIT INDEX TO QUARTERLY REPORT ON FORM 10-Q FOR THE QUARTER ENDED SEPTEMBER 30, 2004 Incorporated Exhibit Herein By Filed Number Description Reference Herewith 2.1 Agreement and Plan of Exhibit 1 to Merger dated August 21, Registrant's 1997, between Registrant, Tender Offer American Industrial Solicitation/ Partners Acquisition Recommendation Company, LLC and Bucyrus Statement on Acquisition Corp. Schedule 14D-9 filed with the Commission on August 26, 1997. 2.2 Certificate of Merger Exhibit 2.2 to dated September 26, 1997, Registrant's issued by the Secretary Current Report of State of the State of on Form 8-K Delaware. filed with the Commission on October 10, 1997. 3.1 Corrected Amended and Exhibit 3.1 to Restated Certificate of Registrant's Incorporation. Current Report on Form 8-K filed with the Commission on September 24, 2004. 3.2 Amended and Restated Exhibit 3.2 to Bylaws, effective Registrant's July 27, 2004. Current Report on Form 8-K filed with the Commission on September 24, 2004. 4.1 Specimen Class A common Exhibit 4.1 to stock certificate. Registration Statement on Form S-1A of Registrant filed with the Commission on July 20, 2004. 4.2 Specimen Class B common Exhibit 4.2 to stock certificate. Registrant's Quarterly Report on Form 10-Q filed with the Commission on August 16, 2004. 10.3 Agreement to Purchase and Exhibit 10.18 Sell Industrial Property to Registrant's between Registrant and Annual Report on InSite Real Estate Form 10-K for Development, L.L.C. the year ended dated October 25, 2001. December 31, 2001. 10.4 Industrial Lease Agreement Exhibit 10.19 between Registrant and to Registrant's InSite South Milwaukee, L.L.C. Annual Report on dated January 4, 2002. Form 10-K for the year ended December 31, 2001. 10.5 Termination Benefits Agreement Exhibit 10.20 between Registrant and to Registrant's John F. Bosbous dated Annual Report on March 5, 2002. Form 10-K for the year ended December 31, 2001. 10.6 Termination Benefits Agreement Exhibit 10.21 between Registrant and to Registrant's Thomas B. Phillips dated Annual Report on March 5, 2002. Form 10-K for the year ended December 31, 2001. 10.7 Loan and Security Agreement Exhibit 10.22 by and among Registrant, to Registrant's Minserco, Inc., Boonville Annual Report on Mining Services, Inc. and Form 10-K for GMAC Business Credit, LLC, the year ended and Bank One, Wisconsin December 31, 2001. dated March 7, 2002. (a) First amendment dated Exhibit 10.16 (a) December 31, 2002 to Loan to Registrant's and Security Agreement. Annual Report on Form 10-K for the year ended December 31, 2002. (b) Second amendment dated Exhibit 10.16 (b) January 9, 2003 to Loan to Registrant's and Security Agreement. Annual Report on Form 10-K for the year ended December 31, 2002. (c) Letter agreement dated Exhibit 10.16 (c) December 31, 2002 amending to Registrant's Loan and Security Agreement. Annual Report on Form 10-K for the year ended December 31, 2002. (d) Third amendment dated Exhibit 10.10(d) November 13, 2003 to Loan to Registrant's and Security Agreement. Quarterly Report on Form 10-Q filed with the Commission on November 13, 2003. (e) Fourth amendment dated Exhibit 10.28 March 8, 2004 to Loan and to Registrant's Security Agreement. Annual Report on Form 10-K for the year ended December 31, 2003. 10.8 Consulting Agreement Exhibit 10.30 between Registrant and to Registrant's Wayne T. Ewing dated Form 10-K for January 1, 2003. the year ended December 31, 2003. 10.9 Employment Agreement Exhibit 10.17 to between Registrant and Registrant's C. R. Mackus dated as of Quarterly Report May 21, 1997. on Form 10-Q filed with the Commission on August 14, 1997. 10.10 1998 Management Stock Option Exhibit 10.17 to Plan. Registrant's Annual Report on Form 10-K for the year ended December 31, 1997. 10.11 Employment Agreement Exhibit 10.18 to between Registrant and Registrant's F. P. Bruno dated as of Annual Report on December 1, 1997. Form 10-K for the year ended December 31, 1998. 10.12 Board of Directors Exhibit 10.17 Resolution dated to Registrant's December 16, 1998 Annual Report on amending the 1998 Form 10-K for Management Stock the year ended Option Plan. December 31, 2002. 10.13 Form of Registration Exhibit 10.20 to Rights Agreement. Registration Statement on Form S-1/A of Registrant filed with the Commission on July 6, 2004. 10.14 Loan and Security Agreement Exhibit 99.2 to dated July 28, 2004 Registrant's by and among Registrant, Report on Form 8-K Minserco, Inc., Boonville filed with the Mining Services, Inc., the Commission on guarantor named therein, July 29, 2004. the lenders party thereto, and GMAC Commercial Finance LLC and Goldman Sachs Credit Partners L.P. 10.15 2004 Equity Incentive Exhibit 10.22 to Plan. Registration Statement on Form S-1/A of Registrant filed with the Commission on July 16, 2004. 10.16 2004 Executive Officer Exhibit 10.23 to Incentive Plan Registration Statement on Form S-1/A of Registrant filed with the Commission on July 16, 2004. 10.17 Non-Employee Directors Exhibit 10.24 to Deferred Compensation Plan. Registration Statement on Form S-1/A of Registrant filed with the Commission on July 16, 2004. 10.18 Letter Agreement between Exhibit 10.21 to Registrant and T. W. Sullivan Registrant's dated July 27, 2004. Quarterly Report on Form 10-Q filed with the Commission on August 16, 2004. 14 Bucyrus International, Inc. Exhibit 14 to Business Ethics and Conduct Registrant's Policy. Annual Report on Form 10-K for the year ended December 31, 2003. 21 Subsidiaries of Registrant. Exhibit 21 to Registration Statement on Form S-1/A of Registrant filed with the Commission on June 10, 2004. 31.1 Certification of President X and Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act and Rules 13a-14(a)/ 15d-14(a). 31.2 Certification of Chief X Financial Officer, Secretary and Controller pursuant to Section 302 of the Sarbanes-Oxley Act and Rules 13a-14(a)/ 15d-14(a). 32 Certifications pursuant to X 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.