FORM 10-K SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 [X] ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 FOR THE FISCAL YEAR ENDED JANUARY 31, 1997 or [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the transition period from _____________ to ____________ Commission file number 1-9389 CHARTER POWER SYSTEMS, INC. (Exact name of Registrant as specified in its Charter) State or other jurisdiction of incorporation or organization: DELAWARE I.R.S. Employer Identification Number: 13-3314599 Address of principal executive offices: 1400 Union Meeting Road Blue Bell, Pennsylvania 19422 Registrant's telephone number, including area code: (215) 619-2700 SECURITIES REGISTERED PURSUANT TO SECTION 12(b) OF THE ACT: NONE Securities registered pursuant to Section 12(g) of the Act: TITLE OF CLASS -------------- Common Stock: par value $.01 per share Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days: Yes ( x ) No ( ) Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant's knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K [X] Aggregate market value of the voting stock held by nonaffiliates of the Registrant, based on the closing price on April 23, 1997: $163,605,778 Number of shares outstanding of each of the Registrant's classes of common stock as of April 23, 1997: 6,087,425 shares of Common Stock, par value $.01 per share. DOCUMENTS INCORPORATED BY REFERENCE: Registrant's Proxy Statement to be filed Part III pursuant to Regulation 14A within 120 ----------------------------- days after the end of Registrant's fiscal (Part of Form 10-K into which year covered by this Form 10-K Document is incorporated.) - ---------------------------------------- TABLE OF CONTENTS PAGE ---- PART I Item 1 Business.................................................. 1 Item 2 Properties................................................ 11 Item 3 Legal Proceedings......................................... 12 Item 4 Submission of Matters to a Vote of Security Holders.................................. 12 PART II Item 5 Market for Registrant's Common Equity and Related Stockholder Matters...................... 12 Item 6 Selected Financial Data................................... 13 Item 7 Management's Discussion and Analysis of Financial Condition and Results of Operations.................. 16 Item 8 Financial Statements and Supplementary Data............... 20 Item 9 Changes in and Disagreements with Accountants on Accounting and Financial Disclosure............... 20 PART III Item 10 Directors and Executive Officers of the Registrant........ 20 Item 11 Executive Compensation.................................... 20 Item 12 Security Ownership of Certain Beneficial Owners and Management................................ 20 Item 13 Certain Relationships and Related Transactions............ 20 PART IV Item 14 Exhibits, Financial Statement Schedules and Reports on Form 8-K.................................. 21 SIGNATURES........................................................... 24 INDEX TO FINANCIAL STATEMENTS AND FINANCIAL STATEMENT SCHEDULE....... F-1 i CHARTER POWER SYSTEMS, INC. PART I ITEM 1. BUSINESS GENERAL Charter Power Systems, Inc. (together with its operating subsidiaries, the "Company") is a leading North American producer of integrated reserve power systems for telecommunications, electronic information and industrial applications. The Company is also a leading producer of embedded high frequency switching power supplies for use in telecommunications equipment, advanced office electronics and sophisticated computer systems and of motive power systems for electric industrial vehicles. The Company's integrated reserve power systems are comprised of industrial lead-acid batteries, as well as power rectifiers, power control and distribution equipment and related accessories. The Company sells these products both as individual components and as integrated power systems. The Company was organized in November 1985 to acquire all the assets of the eighty-year old C&D Power Systems division (the "Division") of Allied Corporation ("Allied"). The Division's business essentially was unchanged by the acquisition, which was completed on January 28, 1986. Shares of Common Stock, par value $.01 per share ("Common Stock"), of the Company were first issued to the public in February 1987. In October 1992, the Company purchased substantially all of the assets and assumed certain liabilities of the manufacturing division of Ratelco, Inc. ("Ratelco"), a Seattle, Washington based manufacturer and distributor of power electronics equipment, used primarily in the regulated telecommunications power market. Ratelco also markets a nonregulated range of alarm and monitoring equipment for use with telecommunications power systems. Effective March 29, 1994, the Company purchased substantially all of the assets and assumed certain liabilities of the PowerSystems Division of ITT, a Tucson, Arizona based company which designs and manufactures custom power supplies. The power supplies are used in the telecommunications power market and the office equipment market in such applications as telecommunication systems, copiers, computers and work stations. Effective January 24, 1995, the Company purchased certain assets and assumed certain liabilities from the switching power supply division of Basler Electric Company, a Highland, Illinois based manufacturer of electrical components. These power supplies are used for office electronics and communications applications. On November 21, 1995, the Company sold 50,000 shares of Common Stock in a public offering. Effective February 22, 1996, the Company purchased certain equipment and inventory of LH Research, Inc. ("LH"), a Costa Mesa, California based manufacturer of standard power supply systems for the electronics industry. The power supplies are used in telecommunications, computer, medical, process control and other industrial applications. Effective March 12, 1996, the Company acquired from Burr-Brown Corporation its entire interest in Power Convertibles Corporation ("PCC") consisting of 1,044,418 shares of PCC common stock and all outstanding preferred stock. In addition the Company acquired or repaid the indebtedness of PCC. On April 26, 1996, the Company acquired 190,000 shares of PCC common stock from the former chief executive officer of PCC which together with the shares previously acquired represented in excess of 99.6% of the outstanding PCC common stock. As of May 29, 1996, the Company purchased all remaining shares of PCC common stock and shares of PCC common stock issuable upon exercise of stock options. Tucson, Arizona based PCC produces DC-to-DC converters used in communications, computer, medical and industrial and instrumentation markets and also produces battery chargers for cellular phones. References to a fiscal year mean the Company's fiscal year ended in the January of the year mentioned. FORWARD LOOKING STATEMENTS Certain information contained in this Annual Report on Form 10-K, including, without limitation, information appearing under Item 1, "Business," and Item 7, "Management's Discussion and Analysis of Financial Condition and Results of Operations," are forward-looking statements (within the meaning of Section 27A of the Securities Act of 1933 and Section 21E of the Securities Exchange Act of 1934). Factors that appear with the forward-looking statements, or in the Company's other Securities and Exchange Commission filings, could affect the Company's actual results and could cause the Company's actual results to differ materially from those expressed in any forward-looking statements made by the Company in this Annual Report on Form 10-K. MARKETS The Company manufactures and markets products in three general categories: (i) integrated reserve power systems and components for the standby power market; (ii) custom, standard and modified standard embedded high frequency AC-to-DC and DC-to-DC switching power supplies; and (iii) motive power systems. For fiscal 1997, 1996 and 1995 sales of standby power products accounted for 51.6%, 52.5% and 54.0% of the Company's sales (see "Business - Products and Customers"), respectively. For fiscal 1997, 1996 and 1995 sales of power supplies accounted for 24.4%, 17.9% and 12.8% of the Company's sales, respectively. For fiscal 1997, 1996 and 1995 sales of motive power products accounted for 24.0%, 29.6% and 33.2% of the Company's sales, respectively. The percentage of the Company's sales related to power supplies has increased as a result of acquisitions. The majority of the Company's standby power products are used in telecommunications applications such as central telephone exchanges, microwave relay stations, private branch exchange ("PBX") systems and cellular mobile telephone systems. Other applications for the Company's standby power batteries include uninterruptible power supply ("UPS"), principally for computers and computer-controlled equipment, and as backup for support systems for submarines, missiles and other weapons systems. In addition, the Company supplies batteries and power electronics equipment for switchgear and instrumentation control systems for electric utilities. 2 The majority of the Company's power supply products are sold to original equipment manufacturers ("OEMs"), of electronic products on either a custom, standard or modified standard basis. Power supplies are embedded in almost all electronic products and are used to convert incoming AC or DC voltage to the required level and quality of DC voltage. The majority of the Company's motive power products are used to provide the primary power source for forklift trucks and other materials handling vehicles. The balance are used in a variety of other applications, such as automated guided vehicle systems and airline ground support equipment. A significant portion of these sales include products and systems to recharge motive power batteries. The Company supplies certain of its standard standby power and motive power products to the U.S. Government. Company sales directly to the government have accounted for less than 5% of its sales during each of its last three fiscal years. PRODUCTS AND CUSTOMERS RESERVE POWER SYSTEMS The Company is a leading producer of fully integrated reserve power systems, which monitor and regulate electric power flow and provide backup power in the event of a primary power loss or interruption. The Company also produces the individual components of these systems, including power rectifiers, system monitors, power boards, chargers and reserve batteries. The Company's standby battery products are sold under the "C&D PowerCom" name. The Company manufactures and markets a wide range of power electronics to meet the needs of its customers. The Company's power electronics products consist principally of power rectifiers and distribution and monitoring equipment. The Company's power rectifiers convert or "rectify" external AC power into DC power at the required level and quality of voltage and apply the DC power to constantly charge the reserve battery and operate the user's equipment. For installations with end applications that require varied power levels, the Company's power control and distribution equipment distributes the rectified power at the appropriate power level for each of the applications. The Company manufactures lead acid batteries for use in reserve power systems. These batteries are sold in a wide range of sizes and configurations in two broad categories: flooded and valve-regulated. Flooded batteries require periodic watering and maintenance. Valve-regulated batteries require less maintenance and are often smaller. Customer demand for valve-regulated batteries has increased over the past several years. Telecommunications. The Company's major telecommunications customers include national long distance companies, Regional Bell Operating Companies, cellular system operators, personal communications services ("PCS") providers, paging systems and PBX telephoning locations using fiber optic cable, microwave transmission or traditional copper-wired systems. The Company has recently introduced several new modular power plants, which are a type of integrated reserve power system. These products, which are referred to as the Liberty AGM Series Power Plant and the Liberty ACM Series Power Plant, integrate advanced rectifiers with maintenance free valve-regulated batteries. 3 One of the Company's historically important telecommunications products has been the Round Cell reserve power battery, a flooded product which was originally designed and patented by the Bell Laboratories of AT&T for use in AT&T's own facilities and customer installations. The Company or its predecessor has manufactured Round Cells for AT&T or Lucent Technologies, Inc. since 1972 and has been the exclusive manufacturer since 1982. AT&T spun off its equipment manufacturing operations into an independent company named "Lucent Technologies, Inc.," which began operations on October 1, 1996. Lucent Technologies, Inc. accounted for 4.0% of sales for the year ended January 31, 1997. Had Lucent Technologies, Inc. been an operating company for the full fiscal year, it would have accounted for 12.0% of net sales and AT&T would have accounted for 3.1% of net sales for the year ended January 31, 1997. No other customer accounted for more than 5% of the Company's sales during fiscal 1997 or 1996. Uninterruptible Power Supplies. The Company produces batteries for UPS systems, which provide instant battery backup in the event of primary power loss or interruption on sensitive equipment, thereby permitting an orderly shutdown of the equipment or continued operation until the primary source comes back on line. Large UPSs are used principally for mainframe computers, minicomputers, networks, workstations and computer-controlled equipment. The Company also produces batteries for submarine and missile support systems. Equipment for Electric Utilities and Industrial Control Applications. The Company produces rectifiers and batteries used in reserve power systems for switchgear and instrumentation control systems used in electric utilities and industrial control applications. These power systems enable fossil fuel, hydro and nuclear power generating stations, switching substations and industrial control facilities to be shut down in an orderly fashion during emergencies or power failures by providing auxiliary power. EMBEDDED HIGH FREQUENCY SWITCHING POWER SUPPLIES The Company, through its International Power Systems ("IPS"), LH and PCC subsidiaries, collectively called "C&D Power Electronics," designs, manufactures and distributes custom, standard and modified standard electronic power supply systems built for large OEMs of telecommunications equipment, office products, computers and workstations. In addition, the Company manufactures rectifiers for reserve power applications that are sold under the "Ratelco" brand name. The Company's power supply systems incorporate advanced technology and are designed for dependable operation of the host equipment. The Company's power supply products include AC-to-DC power supplies, DC-to-DC converters and high voltage power supplies for use in a large number of industrial applications, with outputs ranging from several watts to several kilowatts. AC-to-DC power supplies convert alternating current, the form in which virtually all power is delivered by electric utilities to end users, into precisely controlled direct current of the constant voltage required by sensitive electronic applications. DC-to-DC converters convert one constant voltage into another constant voltage. DC-to-DC converters are widely used in distributed power systems where power is delivered within the equipment at a high voltage and is converted to a lower voltage to permit the operation of microelectronics components such as microprocessors. In the telecommunications industry, the Company's power supplies are broadly used in voice and data telecommunications. The Company also produces power supplies for office copiers, workstations and other sophisticated computers. 4 MOTIVE POWER SYSTEMS The Company produces complete systems and individual components (including power electronics and batteries) to power, monitor, charge and test the batteries used in electric industrial vehicles, including fork-lift trucks, automated guided vehicles and airline ground support equipment. The Company's customers include end users in a broad array of industries, dealers of fork-lift trucks and other materials handling vehicles and, to a lesser extent, OEMs. The Company's motive power products are sold under the "C&D Motive Power Systems" name. The Company offers two primary lines of motive power systems targeted at different niches: the C-2000 (formerly known as the C Line) and C-1500, for general materials handling applications, and the high energy density Suprema Line, which is designed for narrow aisle, high lift warehousing where battery size is restricted and energy demands are high. In addition, in 1994, the Company introduced the SmartBattery, a microprocessor-based module for monitoring usage, charge levels and discharge cycles that is integrated into a motive power battery to extend its life cycle. SALES, INSTALLATION AND SERVICING The sales, installation and servicing of the Company's power systems products are performed through several networks of independent manufacturer's representatives located throughout the United States and Canada. Each independent manufacturer's representative operates under a contract with the Company providing for compensation on a commission basis. The Company also provides engineering, furnishing and installation ("EF&I") directly to certain accounts. In addition to these networks of independent manufacturer's representatives, the Company maintains internal sales forces consisting of regional sales managers and product/market specialists. The regional managers are each responsible for managing a number of independent manufacturer's representatives and for developing longer-term supplier relationships with large OEMs and national accounts. The Company also maintains a separate sales force that sells directly to certain large customers. The Company also maintains several internal marketing departments in both the battery and electronics businesses. These departments manage the development of new products from the initial concept definition and management approval stage through the engineering, production and sales processes. These departments are also responsible for applications engineering and technical training of sales representatives. In addition, the marketing departments develop annual advertising plans that include a broad variety of media such as literature, magazines, video and audio tapes and computer software. The Company maintains branch sales offices in the United States, Canada and Europe, with the support of the Company's headquarters and service personnel, and has relationships with sales representatives or distributors in Malaysia, China, the Philippines, the Middle East, Europe, Mexico and most of Central and South America, including Brazil. The Company's products typically are sold upon terms requiring payment in full within 30 to 60 days. The Company warrants its products to perform as rated for specified periods of time, ranging from one to twenty years depending on the type of product and its application, in an amount that decreases over the life of the product. The lengthiest warranties generally are applicable to standby power batteries. 5 BACKLOG The level of unfilled orders at any given date during the year may be materially affected by the timing and product mix of the Company's receipt of orders and, taking into account considerations of manufacturing capacity and flexibility, the speed with which those orders are filled. Accordingly, the Company's backlog at any particular date is only indicative of expected future shipments, and period-to-period comparisons may not be meaningful. Orders for the Company's products are subject to cancellation by the customer prior to shipment. The Company normally ships standby power products within two weeks to two months after order and motive power products within two days to four weeks after order. Power supplies are normally shipped one week to three months after order. The Company's order backlog at January 31, 1997 was $48,491,000 and at January 31, 1996 was $33,604,000. Approximately 69 percent of the increase over the prior year is due to the two acquisitions made during fiscal 1997. Virtually all of the January 31, 1997 backlog will be filled during fiscal 1998. MANUFACTURING AND RAW MATERIALS The Company manufactures its products at eight domestic plants, two in Mexico and one in Europe. Most key product lines are manufactured at a single focused plant in order to optimize manufacturing efficiency, asset management and quality control. In fiscal 1991, the Company began capacity expansion at several of its plants, which is continuing. In order to reduce costs and improve manufacturing efficiency, the Company closed its one Canadian plant and transferred those manufacturing operations to three of the Company's domestic facilities. Consolidation continued during fiscal 1994 with the Company consolidating the existing standby power electronics manufacturing at the Conshohocken facility into the Dunlap facility where the Company's motive power electronics products are manufactured. In addition, during fiscal 1997 the Company completed the process of moving product lines from the Seattle, Washington facility to the Dunlap, Tennessee and Nogales, Mexico facilities that was started in fiscal 1995. As a result, the Seattle, Washington manufacturing facility was closed during fiscal 1997. When the Company acquired the PowerSystems Division of ITT in fiscal 1995, it entered into an agreement pursuant to which a third party "shelter company" provides to IPS the Nogales, Mexico facility and employs Mexican staff and labor to assemble IPS's products. The principal raw materials used in the manufacture of the Company's products include lead, steel, copper, plastics and electronic components, all of which are generally available from multiple suppliers. Other than the required use of two suppliers of lead for the production of Round Cell batteries for Lucent Technologies, Inc., the Company uses a number of suppliers to satisfy its raw materials needs. During fiscal 1997 the Company has continued its program of ISO recognition. The Company is ISO 9001 certified at the Blue Bell, Pennsylvania Headquarters and Leola, Pennsylvania plant. In addition, the Company's IPS and PCC subsidiaries are ISO 9001 certified at their Tucson, Arizona and Mexican facilities, as well as PCC's Irish facility. 6 COMPETITION The Company competes with respect to all of its products on the basis of reputation, product quality and reliability, service capability and technology. The Company also competes on the basis of price and its relationships with large customers. The Company is a leading North American producer of integrated reserve power systems and power electronics equipment and believes that it is one of the four largest producers of reserve power systems in North America. In motive power, the Company believes that one competitor, Yuasa Exide, Inc., has a significantly larger market share than the Company, and that the Company, along with two other manufacturers, occupies a second tier of the market in which they have a significantly larger market share than their smaller competitors. In addition, the Company believes that it has certain competitive advantages in specific product lines. In reserve power systems, the Company believes that it is one of only two major North American companies that manufactures complete, integrated reserve power systems consisting of both electronics and batteries, its other major competitors manufacturing either electronics or batteries, but not both. In motive power, all of the Company's major competitors supply integrated power systems, but only the Company and one competitor manufacture both electronics and batteries. For both reserve and motive power systems, the Company believes that the ability to provide a single source for design, engineering, manufacturing and service is an important element in its competitive position. With respect to power supplies, the Company believes that it is among a small group of large competitors in this fragmented industry. When lead prices rise, certain of the Company's competitors that own smelting operations may have lower lead costs than the Company. However, when lead prices decline, the high fixed costs associated with these operations may provide the Company with a cost advantage. RESEARCH AND DEVELOPMENT The Company maintains extensive technology departments concentrating on electrochemical and electronics technologies. Their focus is on the development of new, standard and custom products (including custom power supplies), the ongoing development and improvement of existing products, sustaining engineering, production engineering (including quality testing and managing the expansion of production capacity) and the evaluation of competitive products. The Company's research and development facilities feature advanced computer-aided design and testing equipment. Technology and engineering personnel coordinate all activities closely with operations, sales and marketing areas in order to better meet the needs of customers. The Company continues to develop new products in all areas of its business. During fiscal 1997, the Company extended its range of telecom products with the introduction of a family of medium powered high frequency rectifiers. The Company also introduced variants of the "VXP family" of high density DC-to-DC converters. INTERNATIONAL OPERATIONS The Company sells the full range of its motive and standby power products in Canada through its network of independent Canadian representatives and one branch office. Canadian operations accounted for less than 5% of the Company's sales for the last three fiscal years. 7 In addition, the Company manufacturers a large portion of its power supplies in Nogales, Sonora, Mexico through a shelter company and in Agua Prieta, Sonora, Mexico for ultimate sale in the United States and Europe. The Company has no significant sales in Mexico. Power supplies are also manufactured by the Company in Shannon, Ireland. PATENTS AND TRADEMARKS The Company follows a policy of applying for patents on new inventions and designs and actively pursuing pending and future patent applications. The Company would aggressively assert infringement claims when, in the judgment of the Company, this is warranted. The Company believes that the growth of its business will depend primarily upon the quality of its products and its relationships with its customers, rather than the extent of its patent protection. While the Company believes that patents are important to its business operations, the loss of any single or several patents would not have a material adverse effect on the Company. During fiscal 1997, the Company continued to prosecute United States and foreign applications which had been previously filed. The Company regards its trademarks C&D, C&D POWERCOM, LIBERTY, LIBERTY SERIES, RATELCO and POWER CONVERTIBLES as being of substantial value in the marketing of its products. The Company has registered its C&D, C&D POWERCOM, LIBERTY, LIBERTY SERIES, RATELCO and POWER CONVERTIBLES trademarks in the United States Patent and Trademark Office and the Company also has applications pending for registrations of other trademarks in the United States. The Company's trademarks include COMPUCHARGE, ELITE, FERRO FIVE, GUARDIAN, GUARDSMAN, RANGER, RANGERNET and SCOUT. EMPLOYEES At January 31, 1997 the Company had 2,020 employees. Of these employees, 1,582 were employed in manufacturing and 438 were employed in field sales, technical, manufacturing support, sales support, marketing and administrative activities. In addition, the Company is provided the services of approximately 334 employees in a Mexican shelter company for its Nogales, Sonora, Mexico manufacturing facility. The Company's management considers its employee relations to be satisfactory. Employees in five plants are not represented by a union. Employees at the other three plants are represented by three different unions under collective bargaining agreements. ENVIRONMENTAL REGULATION The Company's operations are subject to extensive and evolving environmental laws and regulations regarding the clean-up and protection of the environment and worker health and safety. These laws and regulations include requirements relating to the handling, storage, use and disposal of hazardous materials and solid wastes, recordkeeping and periodic reporting to governmental entities regarding the use of hazardous substances and disposal of hazardous wastes, monitoring and permitting of air and water emissions and monitoring and protecting workers from exposure to hazardous substances, including lead used in the Company's manufacturing processes. 8 The Company operates under what it believes is a comprehensive environmental, health and safety compliance program, which is headed by an environmental director and staffed with trained environmental professionals. As part of its program, the Company has prepared written environmental and health and safety practice manuals, conducts regular employee training seminars, undertakes internal and external audits of its operations and environmental and health and safety programs and practices and engages in sampling and monitoring of employee air, blood lead levels and other chemical exposures. In addition, the Company also has installed certain pollution abatement equipment to minimize or reduce emissions of regulated pollutants into the environment and monitors and seeks to resolve potential environmental liabilities that result from or may arise from current and historic hazardous materials handling and waste disposal practices. The Company has instituted a hazardous materials recapture and recycling program at each of its facilities and for its customers. While the Company believes that it is in material compliance with the applicable environmental requirements, it has received, and in the future may receive, citations and notices from governmental regulatory authorities that certain of its operations are not in compliance with its permits or applicable environmental requirements. Occasionally the Company is required to pay a penalty or fine, to install control technology or to make equipment or process changes (or a combination thereof) as a result of the non-compliance or changing regulatory requirements. When the Company receives a notice of a non-compliance, it regularly undertakes to achieve compliance and works with the authorities to resolve satisfactorily the issues raised. The associated costs have not had a material effect on the Company's business, financial condition or results of operations. Notwithstanding the Company's efforts to maintain compliance with applicable environmental requirements, if damage to persons or the environment arises from hazardous substances used, generated or disposed of in the conduct of the Company's business (or that of its predecessors to the extent the Company is not indemnified therefor), the Company may be held liable for the damage and for the costs of the environmental investigation and remediation, which could have a material adverse effect on the Company's business, financial condition or results of operations. In view of the potential financial effect such environmental liabilities could have, when the Company acquired the assets of its predecessor from Allied in January 1986, it secured an obligation from Allied to indemnify the Company from undisclosed environmental liabilities resulting from conditions existing as of the closing date. With the exception of four sites disclosed by Allied at the time of the acquisition, Allied has accepted indemnification responsibility for the Company's potential liabilities at those third party owned or operated sites with respect to which the Company has been named as a potentially responsible party by the United States Environmental Protection Agency or state environmental agencies under the federal Superfund law or comparable state environmental laws. With respect to the four sites not being covered by the Allied indemnity, based upon the most currently available information, the Company believes that its share of liability at these sites will not have a material adverse effect on the Company's business, financial condition or results of operations. Moreover, the Company has accrued reserves for these and other immaterial potential environmental liabilities in its consolidated financial statements and periodically reevaluates the reserved amounts for these liabilities in view of the most current information available to it. 9 The Company also is aware of the existence of potential contamination at two of its properties which may require expenditures for further investigation and remediation. At the Company's Huguenot, New York facility, fluoride contamination in an inactive lagoon exceeding the state's groundwater standards, which existed prior to the Company's acquisition of the site, has resulted in the site being listed on the registry of inactive hazardous waste disposal sites maintained by the New York State Department of Environmental Conservation. The prior owner of the site, Avnet, Inc., ultimately may bear some, as yet undetermined, share of the costs associated therewith. The Company's Conyers, Georgia facility was listed on the Georgia State Hazardous Sites Inventory. Soil at the site, which was likely contaminated from a leaking underground acid neutralization tank and possibly stormwater runoff, has been excavated and disposed of by the Company, and a hydrogeologic study was undertaken to assess the impact to groundwater. That study did not reveal any groundwater impact, and assessment and remediation of off-site contamination has been completed and the final remediation report will be submitted to the state by June 1, 1997. The state environmental agency may request further information and additional investigation or remediation may be necessary before the site may be removed from its Hazardous Sites Inventory. With respect to each of the properties described in the preceding two paragraphs, the Company has accrued a reserve in its consolidated financial statements for its estimate of the potential costs and liabilities associated with the potential contamination. The costs and potential liabilities for these matters, in the Company's opinion, are not likely to affect materially the Company's business, financial condition or results of operations. 10 ITEM 2. PROPERTIES Set forth below is certain information, as of January 31, 1997, with respect to the Company's principal properties. The Company's interest in all of its properties is subject to liens securing its bank debt. See "Management's Discussion and Analysis of Financial Condition and Results of Operations - Liquidity and Capital Resources." SQUARE PRODUCTS MANUFACTURED LOCATION FOOTAGE AT OR USE OF FACILITY -------- ------- --------------------- UNITED STATES PROPERTIES ------------------------ MANUFACTURING: Attica, Indiana................. 196,000 Large standby power batteries and motive power batteries Conshohocken, Pennsylvania...... 130,000 Metal trays, metal racks and cabinets, battery R&D laboratories, distribution center Conyers, Georgia................ 161,000 Small standby power batteries Dunlap, Tennessee............... 73,000 Motive power and standby power electronics products, cabinets and metal racks Huguenot, New York.............. 148,000 Motive power batteries Leola, Pennsylvania............. 187,000 Large standby power batteries Tucson, Arizona................. 25,000 Power converters, cellular phone battery chargers Costa Mesa, California.......... 33,000 Power supplies OTHER: Blue Bell, Pennsylvania......... 31,000 World headquarters Tucson, Arizona................. 45,000 Headquarters of International Power Systems, Inc. and electronics R&D laboratories INTERNATIONAL PROPERTIES ------------------------ MANUFACTURING: Agua Prieta, Sonora, Mexico..... 27,000 Power converters, cellular phone battery chargers Nogales, Sonora, Mexico......... 83,000 Power supplies Shannon, Ireland................ 19,000 Power converters OTHER: Mississauga, Ontario, Canada ... 20,000 Canadian branch headquarters, sales office and distribution center 11 The Company owns its Attica, Conyers, Leola and Conshohocken properties. The Huguenot property is leased under an industrial revenue bond financing arrangement entitling the Company to purchase the property for a nominal amount at the end of the term of the related financing. In connection with the Acquisition, Allied agreed to pay the principal and interest due under this financing arrangement. The Nogales property is made available through a shelter company in Mexico. The Blue Bell, Dunlap, Mississauga, Tucson, Costa Mesa, Shannon, and Agua Prieta facilities and the Company's branch sales offices are leased. The lease of the Dunlap property terminates in January 2004. The Company has an option to purchase the Dunlap property during the lease term for $1,160,000. ITEM 3. LEGAL PROCEEDINGS The Company is involved in ordinary routine litigation incidental to the conduct of its business. None of such routine litigation, individually or in the aggregate, is material to its financial condition or results of operations in any year. See "Business - Environmental Regulation" for a description of certain administrative proceedings in which the Company is involved. ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS None. PART II ITEM 5. MARKET FOR REGISTRANT'S COMMON EQUITY AND RELATED STOCKHOLDER MATTERS The Company's Common Stock began trading on The New York Stock Exchange on December 20, 1996 under the symbol CHP. From October 27, 1995 through December 19, 1996, the Common Stock was traded on the Nasdaq National Market under the symbol CHTR. Prior to October 27, 1995 the Common Stock was listed and principally traded on the American Stock Exchange (the "AMEX"), under the symbol CHP. The approximate number of beneficial and registered record holders of the Company's Common Stock on April 23, 1997 was 2,385. The following table sets forth, for the periods indicated, the high and low sales prices for the Company's Common Stock as reported by the AMEX through October 26, 1995, the Nasdaq National Market from October 27, 1995 through December 19, 1996, and the New York Stock Exchange thereafter. These prices represent actual transactions, but do not reflect adjustment for retail markups, markdowns or commissions. YEAR ENDED ---------------------- JANUARY 31, 1997 JANUARY 31, 1996 ---------------- ---------------- FISCAL QUARTER HIGH LOW HIGH LOW -------------- ---- --- ---- --- First Quarter........ $29 3/4 $25 $22 $19 1/4 Second Quarter....... 36 17 1/4 25 1/4 19 7/8 Third Quarter........ 26 1/4 20 31 3/4 24 1/8 Fourth Quarter....... 35 24 29 24 12 The Company began paying quarterly cash dividends on its Common Stock in April 1987. The dividend declared in each quarter since then has been $.0275 a share. The Company's bank loan agreement permits quarterly dividends to be paid on the Company's Common Stock so long as there is no default under that agreement. Subject to such restriction and the provisions of Delaware law, the Board of Directors currently intends to continue paying quarterly dividends in the future at the rate currently paid. There can be no assurance, however, as to the payment or amount of future dividends, since they will depend on the Company's earnings and financial condition and other factors. ITEM 6. SELECTED FINANCIAL DATA The following selected historical financial data for the periods indicated have been derived from the Company's consolidated financial statements, which have been audited by Coopers & Lybrand L.L.P., independent accountants. The information below should be read in conjunction with "Management's Discussion and Analysis of Financial Condition and Results of Operations" and the Company's consolidated financial statements for fiscal 1997, 1996 and 1995, which appear elsewhere herein. 13 FISCAL YEAR --------------------------------------------------------------- 1997(7) 1996(6) 1995(5) 1994 1993(4) --------- -------- -------- -------- -------- (IN THOUSANDS, EXCEPT PER SHARE DATA) STATEMENT OF OPERATIONS DATA: Net sales................................... $286,907 $242,422 $200,009 $162,005 $134,064 Cost of sales............................... 219,819 185,808 154,464 123,560 105,387 ------- ------- ------- ------- ------- Gross profit.............................. 67,088 56,614 45,545 38,445 28,677 Selling, general and administrative expenses................... 34,499 27,781 24,796 23,121 22,184 Research and development expenses.................................. 8,143 6,196 5,284 2,746 2,161 Restructuring charges (1)................... - - - - 3,106 ------- ------- ------- ------- ------- Operating income.......................... 24,446 22,637 15,465 12,578 1,226 Interest expense, net....................... 1,396 1,063 1,222 1,003 1,022 Other (income) expense, net................. (8) 423 310 809 522 ------- ------- ------- ------- ------- Income (loss) before income taxes and cumulative effect of change in accounting principle................. 23,058 21,151 13,933 10,766 (318) Provision for income taxes.................. 8,121 7,107 4,556 4,359 319 ------- ------- ------- ------- ------- Income (loss) before cumulative effect of change in accounting principle.................... 14,937 14,044 9,377 6,407 (637) Cumulative effect of change in accounting principle (2)............... - - - - 1,074 ------- ------- ------- ------- ------- Net income (loss)......................... $ 14,937 $ 14,044 $ 9,377 $ 6,407 $ (1,711) ======= ======= ======= ======= ======= Income (loss) before cumulative effect of change in accounting principle per common and common equivalent share (3)..................... $ 2.32 $ 2.18 $ 1.51 $ 1.08 $ (.11) Cumulative effect of change in accounting principle per common and common equivalent share (3) .......... - - - - (.18) ------- ------- ------- ------- ------- Net income (loss) per common and common equivalent share (3)............... $ 2.32 $ 2.18 $ 1.51 $ 1.08 $ (.29) ======= ======= ======= ======= ======= Dividends per common share.................. $ .11 $ .11 $ .11 $ .11 $ .11 ======= ======= ======= ======= ======= BALANCE SHEET DATA: Working capital............................. $ 45,436 $ 50,302 $ 27,746 $ 18,556 $ 15,698 Total assets................................ 159,973 130,827 112,137 93,255 97,633 Short-term debt (exclusively current portion of long-term debt)............... 476 200 3,670 3,121 4,263 Long-term debt.............................. 29,351 15,417 14,183 11,149 20,643 Stockholders' equity........................ 74,906 68,926 51,722 41,031 33,146 (footnotes begin on following page) 14 (1) In fiscal 1993, the Company recorded a provision of $2,048 for costs related to the rationalization of the Company's standby power electronics business resulting from the Ratelco acquisition. The Company also recorded a provision of $1,058 primarily consisting of severance and other related costs attributable to a restructuring of management. (2) The Company provides certain health care and life insurance benefits for retired employees who meet certain service requirements under an employee benefit plan (the "Plan"). Under the Plan, the Company contributes a fixed amount and requires the retiree to fund the remaining cost. In fiscal 1993, the Company adopted the provisions of SFAS 106. Under SFAS 106, the expected cost of the benefits provided by existing postretirement plans is actuarially determined and accrued ratably from the date of hire to the date the employee is fully eligible to receive the benefits. Previously, postretirement benefits expense was recognized when the insurance premiums were incurred. In fiscal 1993, the accumulated postretirement benefit obligation (APBO) at February 1, 1992 was recognized separately as the cumulative effect of a change in accounting principle resulting in a charge of $1,074 (after related income tax benefit of $716), or $.18 per share. As the Company's contribution is frozen, the change in future health care costs should not materially impact the APBO. (3) Based on 6,439,165, 6,451,289, 6,210,793, 5,922,511 and 5,840,832 weighted average shares outstanding and the effect of shares issuable under stock options based on the treasury stock method for fiscal 1997, 1996, 1995, 1994 and 1993, respectively. (4) Effective October 31, 1992, the Company acquired substantially all of the assets of the Ratelco Manufacturing Division of Ratelco, Inc., a manufacturer of power electronics equipment, for cash and the assumption of certain liabilities. The Company has accounted for the acquisition under the purchase method. The excess of net assets over the purchase price was immaterial. (5) Effective March 29, 1994, the Company, through its subsidiary, IPS, acquired for cash, certain assets and assumed specific liabilities of the custom power supply business of ITT PowerSystems Corporation. See notes to consolidated financial statements. (6) Effective January 24, 1995, the Company purchased certain assets and assumed certain liabilities from the switching power supply business of Basler Electric Company, a Highland, Illinois based manufacturer of electrical components. See notes to consolidated financial statements. (7) Effective February 22, 1996, the Company's wholly owned subsidiary, IPS, acquired substantially all the assets of LH, a producer and marketer of standard power supply systems for the electronics industry. Effective March 12, 1996, the Company acquired from Burr-Brown Corporation, its entire interest in PCC consisting of 1,044,418 shares of PCC common stock and all outstanding preferred stock. In addition the Company acquired or repaid the indebtedness of PCC. On April 26, 1996, the Company acquired 190,000 shares of PCC common stock from the former chief executive officer of PCC which together with the shares previously acquired represented in excess of 99.6% of the outstanding PCC common stock. As of May 29, 1996, the Company purchased all remaining shares of PCC common stock and shares of PCC common stock issuable upon exercise of stock options. PCC produces battery chargers for cellular phones and DC-to-DC converters used on communications, computer, medical, industrial and instrumentation markets. See notes to consolidated financial statements. 15 ITEM 7. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS IMPACT OF ECONOMY AND SHIFT IN CUSTOMER DEMAND During fiscal 1997 continued improved economic conditions resulted in higher demand for the Company's standby power products. In the telecommunications market, the continuing shift in customer demand from the flooded battery products was reflected in the growth in sales of Liberty 2000, a premium valve-regulated battery. RAW MATERIAL PRICING AND PRODUCTIVITY Lead, steel, copper, plastics and electronic components are the major raw materials used in the manufacture of the Company's industrial batteries and electronics products and, accordingly, represent a significant portion of the Company's materials costs. During fiscal 1997, 1996 and 1995, North American producer prices of lead have been rising, averaging $.50, $.44 and $.38/lb., respectively. The price of lead is currently at its highest level since fiscal 1991. In the early part of fiscal 1997 there were shortages of semiconductor components used widely in the Company's electronic products, but these shortages eased by the end of the second quarter. The Company has undertaken a long-term cost containment program to maximize manufacturing efficiency and continues as a matter of course to allocate a significant amount of its normal annual capital expenditures to cost containment and productivity improvement projects. INFLATION The Company's costs of manufacturing materials and labor and most other operating costs are affected by inflationary pressures. The Company's ability to pass along inflationary cost increases through higher prices may be limited during periods of stable or declining lead prices because of industry pricing practices that tend to link product prices and lead prices. The Company believes that, over recent years, it generally has been able to offset inflationary cost increases by effective raw materials purchasing programs, price increases of its products, increases in labor productivity and improvements in overall manufacturing efficiency. 16 RESULTS OF OPERATIONS The following table sets forth selected items in the Company's consolidated statements of income as a percentage of sales for the periods indicated. FISCAL YEAR ----------- 1997 1996 1995 ---- ---- ---- Net sales....................................... 100.0% 100.0% 100.0% Cost of sales................................... 76.6 76.6 77.2 ----- ----- ----- Gross profit.................................. 23.4 23.4 22.8 Selling, general and administrative expenses.... 12.0 11.5 12.4 Research and development expenses............... 2.9 2.6 2.7 ----- ----- ----- Operating income.............................. 8.5 9.3 7.7 Interest expense, net .......................... 0.5 0.4 0.6 Other expense, net.............................. 0.0 0.2 0.1 ----- ----- ----- Income before income taxes.................... 8.0 8.7 7.0 Provision for income taxes...................... 2.8 2.9 2.3 ----- ----- ----- Net income.................................... 5.2% 5.8% 4.7% ===== ===== ==== FISCAL 1997 COMPARED TO FISCAL 1996 Net sales for fiscal 1997 increased $44,485,000 or 18 percent to $286,907,000 from $242,422,000 in fiscal 1996. Approximately $29,000,000 of this increase was related to sales recorded by the Company's PCC and LH subsidiaries which were both acquired during the first quarter of fiscal 1997. The balance of the increase was primarily due to higher telecommunications and UPS sales, partially offset by lower motive power sales and lower power supply sales by the Company's IPS subsidiary. On a company-wide basis, fiscal 1997 telecommunication-related sales were approximately 46 percent of total Company sales versus 44 percent for fiscal 1996. Motive power sales were down four percent due to lower volumes partially offset by higher prices. Gross profit increased $10,474,000 or 19 percent to $67,088,000 from $56,614,000 in the prior fiscal year, primarily as a result of higher sales volumes. Gross margins for fiscal 1997 and 1996 were flat at 23.4 percent. Selling, general and administrative expenses increased $6,718,000 primarily as a result of the acquisition of PCC and LH, including the amortization of goodwill and other intangible assets related to the acquisitions. In addition, non-acquisition selling expenses increased primarily due to higher payroll costs, warranty, advertising, rental and consulting expenses. 17 Research and development expenses increased $1,947,000 to $8,143,000 for fiscal 1997 primarily as a result of the acquisition of PCC and LH, and remained proportional to sales at approximately three percent of sales for fiscal 1997 and fiscal 1996. Interest expense, net, increased 31 percent from fiscal 1996 to fiscal 1997 due to higher debt balances related to the above acquisitions and a stock repurchase program, partially offset by lower effective rates and higher capitalized interest related to the plant expansions at the Company's Conyers, Georgia and Leola, Pennsylvania locations. Other expense, net, decreased $431,000 from fiscal 1996 to fiscal 1997 primarily as a result of higher nonoperating income. Income tax expense increased $1,014,000 due to higher operating income and the absence in fiscal 1997 of a decrease in the valuation allowance, partially offset by the favorable tax effect of the Company's foreign operations. The fiscal 1996 decrease in the valuation allowance related to the revaluation of the stock option compensation deferred tax asset due to increases in the price of the Company's common stock. As a result of the above, net income increased six percent from fiscal 1996 to $14,937,000 or $2.32 per share. FISCAL 1996 COMPARED TO FISCAL 1995 Net sales for fiscal 1996 increased 21 percent to $242,422,000 from $200,009,000 in fiscal 1995. Fiscal 1996 sales of standby power products, up in virtually every category, increased 18 percent over the prior year resulting from higher unit volumes and slightly higher unit prices. The most significant increases occurred in sales to the domestic and international telecommunications industries. Sales of the Company's Liberty 2000 series product increased 45 percent over the prior year. The combined sales of the Company's International Power Systems, Inc. subsidiary ("IPS") which was formed early in fiscal 1995 to acquire certain assets of ITT PowerSystems Corporation (the "IPS Acquisition") and the switching power supply division of Basler Electric Company purchased as of January 24, 1995 rose 69 percent over fiscal 1995. Approximately 57 percent of this increase was related to the business acquired from the Basler Electric Company. On a company wide basis, domestic and international sales of standby power products and power supplies to the telecommunications market increased 33 percent over fiscal 1995. Sales of motive power products were up 8 percent over the prior year due to slightly higher volumes and prices. Gross profit for fiscal 1996 increased $11,069,000 or 24 percent to $56,614,000 from $45,545,000 in the prior fiscal year, resulting in a gross margin of 23.4 percent versus 22.8 percent in the prior year. Gross margins increased primarily as a result of higher sales volumes and continued improvements in operating efficiencies partially offset by higher material costs. Selling, general and administrative expenses decreased to 11.5 percent of sales in fiscal 1996 from 12.4 percent in the prior year as a result of operating leverage generated from the higher sales volume. Research and development expenses remained proportional to sales as a relative percentage for both fiscal 1996 and fiscal 1995. 18 Interest expense, net, decreased 13 percent from fiscal 1996 to fiscal 1995 due to lower debt balances, offset by slightly higher effective rates. Other expense, net, increased $113,000 primarily due to a full year's amortization of capitalized debt cost versus a partial year in fiscal 1995 and lower nonoperating income in fiscal 1996, partially offset by a lower exchange loss in the current year. As a result of the above, for fiscal 1996, income before income taxes increased $7,218,000 or 52 percent from fiscal 1995 and net income rose 50 percent from fiscal 1995 to $14,044,000 or $2.18 per share. LIQUIDITY AND CAPITAL RESOURCES Net cash flows provided by operating activities increased 72 percent to $25,737,000 in fiscal 1997 compared to $14,975,000 in fiscal 1996. This increase was primarily due to a decrease in inventory levels during fiscal 1997, versus an increase in inventory during the prior year, partially offset by a larger increase in accounts receivables resulting from higher sales during fiscal 1997. Also contributing to the increase was higher depreciation and amortization (primarily related to the aforementioned acquisitions and expansions at the Company's Conyers, Georgia and Leola, Pennsylvania plants), the timing of tax payments, and an increase in other current liabilities primarily related to higher sales volumes. Net cash used by investing activities totaling $30,651,000 for fiscal 1997 includes the purchase by the Company of PCC and certain equipment and inventory of LH for $19,739,000. Acquisition of property, plant and equipment during fiscal 1997 increased by $8,385,000 over the prior year, primarily due to the plant capacity expansion programs at the Company's Conyers, Georgia and Leola, Pennsylvania facilities. Fiscal 1997 net proceeds from the disposal of property, plant and equipment was lower than that in fiscal 1996, which included the sale of the Company's headquarters building located in Plymouth Meeting, Pennsylvania. The change in restricted cash resulted from the use of proceeds obtained from the Development Authority of Rockdale County Industrial Development Revenue Bonds, obtained in fiscal 1996, to finance the Company's expansion of the Conyers, Georgia plant. Net cash used by financing activities increased to $385,000 in fiscal 1997, an increase of $309,000 from the prior year. The additional borrowings in fiscal 1997 were used primarily for the funding of the aforementioned acquisitions and the purchase of stock in a stock repurchase program. The reduction of long-term debt occurred primarily as a result of the Company's election to accelerate the retirement of the remaining term loan portion of its long-term debt during the first quarter of fiscal 1997. The Company's availability under the current loan agreement is expected to be sufficient to meet its ongoing cash needs for working capital requirements, debt service, capital expenditures and possible strategic acquisitions. Fiscal 1997 capital expenditures were incurred primarily to fund capacity expansion, new product development, a continuing series of cost reduction programs, normal maintenance capital, and regulatory compliance. Fiscal 1998 capital expenditures are expected to be approximately $16,000,000 for similar purposes. The Company has been notified that it is a potentially responsible party and has responded to requests for information relating to various Third Party Facilities (see note 8[B] of the notes to consolidated financial statements). 19 STATEMENTS OF FINANCIAL ACCOUNTING STANDARDS NOT YET ADOPTED In February 1997, the Financial Accounting Standards Board ("FASB") issued Statement of Financial Accounting Standards ("SFAS") No. 128, "Earnings Per Share." SFAS No. 128 specifies new standards designed to improve the earnings per share ("EPS") information provided in financial statements by simplifying the existing computational guidelines, revising the disclosure requirements, and increasing the comparability of EPS data on an international basis. Some of the changes made to simplify the EPS computations include: (i) eliminating the presentation of primary EPS and replacing it with basic EPS, with the principal difference being that common stock equivalents are not considered in computing basic EPS, (ii) eliminating the modified treasury stock method and the three percent materiality provision and (iii) revising the contingent share provisions and the supplemental EPS data requirements. SFAS No. 128 also makes a number of changes to existing disclosure requirements. SFAS No. 128 is effective for financial statements issued for periods ending after December 15, 1997. The Company has not yet determined the impact of the implementation of SFAS No. 128. In February 1997, the FASB issued SFAS No. 129, "Disclosure of Information about Capital Structure." SFAS No. 129 establishes standards for disclosing information about an entity's capital structure. The Statement is effective for financial statements for periods ending after December 15, 1997. The Company believes that the adoption of this statement will not have a material effect on its financial position or results of operations. In October 1996, the American Institute of Certified Public Accountants issued Statement of Position ("SOP") 96-1, "Environmental Remediation Liabilities," which provides guidance on specific accounting issues that are present in the recognition, measurement, display and disclosure of environmental remediation liabilities. SOP 96-1 is effective for fiscal years beginning after December 15, 1996. Accordingly, the Company will adopt SOP 96-1 during the first quarter of 1997. The Company believes that the adoption of this statement will not have a material effect on its financial position or results of operations. ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA. The financial statements and supplementary data listed in Item 14(a)(1) hereof are incorporated herein by reference and are filed as part of this report. ITEM 9. CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE. Not applicable. PART III The information required by Part III (Items 10 through 13) is incorporated herein by reference to the captions "Principal Stockholders," "Election of Directors," "Management" and "Certain Relationships and Related Transactions" in the Company's definitive Proxy Statement to be filed pursuant to Regulation 14A within 120 days after the end of the Company's fiscal year covered by this report. 20 PART IV ITEM 14. EXHIBITS, FINANCIAL STATEMENT SCHEDULES AND REPORTS ON FORM 8-K. (a) DOCUMENTS FILED AS PART OF THIS REPORT: (1) THE FOLLOWING FINANCIAL STATEMENTS ARE INCLUDED IN THIS REPORT ON FORM 10-K: CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES Report of Independent Accountants Consolidated Balance Sheets as of January 31, 1997 and 1996 Consolidated Statements of Income for the years ended January 31, 1997, 1996 and 1995 Consolidated Statements of Stockholders' Equity for the years ended January 31, 1997, 1996 and 1995 Consolidated Statements of Cash Flows for the years ended January 31, 1997, 1996 and 1995 Notes to Consolidated Financial Statements (2) THE FOLLOWING FINANCIAL STATEMENT SCHEDULE IS INCLUDED IN THIS REPORT ON FORM 10-K: CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES for the years ended January 31, 1997, 1996 and 1995 Report of Independent Accountants on Schedule II. Valuation and Qualifying Accounts (3) EXHIBITS: 3.1 Restated Certificate of Incorporation of the Company, as amended (incorporated by reference to Exhibit 3.1 to the Company's Registration Statement on Form S-1, No. 33-10889). 3.2 By-laws of the Company, as amended (incorporated by reference to Exhibit 3.2 to the Company's Annual Report on Form 10-K for the fiscal year ended January 31, 1996). 4.1 Financing and Security Agreement dated as of September 26, 1994 among NationsBank, N.A., CoreStates Bank, N.A., National Westminster Bank, NJ and Charter Power Systems, Inc. and its subsidiaries (incorporated by reference to Exhibit 10.1 to the Company's Current Report on Form 8-K dated September 26, 1994); First Amendment thereto dated December 13, 1995 and Second Amendment thereto dated January 26, 1996 (incorporated by reference to Exhibit 4.1 to the Company's Annual Report on Form 10-K for the fiscal year ended January 31, 1996); Third Amendment thereto dated March 13, 1996 (incorporated by reference to Exhibit 4.1 to the Company's Quarterly Report on 21 Form 10-Q for the quarter ended April 30, 1996); Fourth Amendment thereto dated September 3, 1996 (incorporated by reference to Exhibit 4.1 to the Company's Quarterly Report on Form 10-Q for the quarter ended October 31, 1996); Fifth Amendment thereto dated September 26, 1996 (incorporated by reference to Exhibit 4.2 to the Company's Quarterly Report on Form 10-Q for the quarter ended October 31, 1996). 10.1 Purchase Agreement dated November 27, 1985, among Allied, Allied Canada Inc. and the Company; Amendments thereto dated January 28 and October 8, 1986 (incorporated by reference to Exhibit 10.1 to the Company's Registration Statement on Form S-1, No. 33-10889). 10.2 Agreement dated December 15, 1986, between the Company and Allied (incorporated by reference to Exhibit 10.2 to the Company's Registration Statement on Form S-1, No. 33-10889). 10.3 Lease Agreement dated February 15, 1994 by and between Sequatchie Associates, Incorporated and C&D Charter Power Systems, Inc. (incorporated by reference to Exhibit 10.1 to the Company's Quarterly Report on Form 10-Q for the quarter ended April 30, 1994). 10.4 C&D Charter Power Systems, Inc. Savings Plan (incorporated by reference to Exhibit 10.9 to the Company's Annual Report on Form 10-K for the fiscal year ended January 31, 1995). 10.5 C&D Charter Power Systems, Inc. Pension Plan for Salaried Employees as restated and amended (incorporated by reference to Exhibit 10.10 to the Company's Annual Report on Form 10-K for the fiscal year ended January 31, 1995); First and Second Amendments thereto dated December 20, 1995 (incorporated by reference to Exhibit 10.5 to the Company's Annual Report on Form 10-K for the fiscal year ended January 31, 1996). 10.6 Charter Power Systems, Inc. Incentive Compensation Plan (incorporated by reference to Exhibit 10.1 to the Company's Quarterly Report on Form 10-Q for the quarter ended April 30, 1996). 10.7 Registration Rights Agreement dated May 30, 1989, between Weber and the Company (incorporated by reference to Exhibit 10.2 to the Company's Quarterly Report on Form 10-Q for the quarter ended July 31, 1995); Employment Agreement, dated as of April 1, 1996, and Pledge and Security Agreement and Reimbursement Agreement, each dated April 30, 1996, between Alfred Weber and the Company; Secured Promissory Note and Option Secured Promissory Note, each dated April 30, 1996, by Alfred Weber in favor of the Company (incorporated by reference to Exhibit 10.2 to the Company's Quarterly Report on Form 10-Q for the quarter ended July 31, 1996). 10.8 Employment Agreement dated January 26, 1990, between Leslie Holden and the Company (incorporated by reference to Exhibit 10.3 to the Company's Quarterly Report on Form 10-Q for the quarter ended July 31, 1995); Amendment thereto dated April 3, 1995 (incorporated by reference to Exhibit 10.3 to the Company's Quarterly Report on Form 10-Q for the quarter ended April 30, 1995). 22 10.9 Agreement dated March 28, 1994, between C&D Charter Power Systems, Inc. and AT&T (incorporated by reference to Exhibit 10.20 to the Company's Annual Report on Form 10-K for the fiscal year ended January 31, 1994). 10.10 Employment Agreement dated March 1, 1994 between A. Gordon Goodyear and the Company (incorporated by reference to Exhibit 10.2 to the Company's Quarterly Report on Form 10-Q for the quarter ended April 30, 1994); Amendment thereto dated April 3, 1995 (incorporated by reference to Exhibit 10.4 to the Company's Quarterly Report on Form 10-Q for the quarter ended April 30, 1995). 10.11 Employment Agreement dated April 3, 1995 between Stephen E. Markert, Jr. and the Company (incorporated by reference to Exhibit 10.1 to the Company's Quarterly Report on Form 10-Q for the quarter ended April 30, 1995). 10.12 Employment Agreement dated April 3, 1995 between A. T. (Paul) Kambouroglou and the Company (incorporated by reference to Exhibit 10.2 to the Company's Quarterly Report on Form 10-Q for the quarter ended April 30, 1995). 10.13 Employment Agreement dated August 15, 1995 between Stephen Weglarz, Esq. and the Company (incorporated by reference to Exhibit 10.1 to the Company's Quarterly Report on Form 10-Q for the quarter ended October 31, 1995). 10.14 Charter Power Systems, Inc. 1996 Stock Option Plan (incorporated by reference to Exhibit 10.1 to the Company's Quarterly Report on Form 10-Q for the quarter ended July 31, 1996). 21 Subsidiaries of the Company (filed herewith). 23 Consent of Independent Accountants (filed herewith). 27 Financial Data Schedule (filed herewith). 99.1 Additional undertaking in connection with the Company's Registration Statement on Form S-8 No. 33-31978 (filed November 7, 1989), the Company's Registration Statement on Form S-8, No. 33-71390 (filed October 27, 1993), the Company's Registration Statement on Form S-8, No. 33-86672 (filed November 23, 1994) and the Company's Registration Statement on Form S-8 No. 333- 17979, (filed December 16, 1996). The registrant undertakes to furnish the Commission with a copy of certain agreements which are not being filed in accordance with Item 601(b)(4)(iii) of Regulation S-K. (b) REPORTS ON FORM 8-K. No reports on Form 8-K were filed by the Company during the last quarter of the period covered by this report. 23 SIGNATURES Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized. CHARTER POWER SYSTEMS, INC. April 29, 1997 By: /s/ ALFRED WEBER ---------------- Alfred Weber Chairman, President and Chief Executive Officer Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the Registrant and in the capacities and on the dates indicated. SIGNATURE TITLE DATE /s/ ALFRED WEBER Chairman, President and April 29, 1997 - --------------------------- Chief Executive Officer Alfred Weber /s/ STEPHEN E. MARKERT, JR. Vice President Finance April 29, 1997 - --------------------------- and Treasurer (Principal Stephen E. Markert, Jr. Financial and Accounting Officer /s/ KEVIN P. DOWD Director April 29, 1997 - --------------------------- Kevin P. Dowd /s/ GLENN M. FEIT Director April 29, 1997 - --------------------------- Glenn M. Feit /s/ WILLIAM HARRAL, III Director April 29, 1997 - --------------------------- William Harral, III /s/ WARREN A. LAW Director April 29, 1997 - --------------------------- Warren A. Law /s/ ALAN G. LUTZ Director April 29, 1997 - --------------------------- Alan G. Lutz /s/ JOHN A. H. SHOBER Director April 29, 1997 - --------------------------- John A. H. Shober 24 INDEX TO FINANCIAL STATEMENTS AND FINANCIAL STATEMENT SCHEDULE FINANCIAL STATEMENTS CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES PAGE ---- Report of Independent Accountants........................ F-2 Consolidated Balance Sheets as of January 31, 1997 and 1996.............................. F-3 Consolidated Statements of Income for the years ended January 31, 1997, 1996 and 1995.......................................... F-4 Consolidated Statements of Stockholders' Equity for the years ended January 31, 1997, 1996 and 1995.................. F-5 Consolidated Statements of Cash Flows for the years ended January 31, 1997, 1996 and 1995.......................................... F-6 Notes to Consolidated Financial Statements............... F-8 FINANCIAL STATEMENT SCHEDULE CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES For the years ended January 31, 1997, 1996 and 1995 Report of Independent Accountants on Schedule............ S-1 Schedule II. Valuation and Qualifying Accounts.......... S-2 F-1 REPORT OF INDEPENDENT ACCOUNTANTS To the Board of Directors and Stockholders of Charter Power Systems, Inc. We have audited the accompanying consolidated balance sheets of Charter Power Systems, Inc. and Subsidiaries as of January 31, 1997 and 1996, and the related consolidated statements of income, stockholders' equity and cash flows for each of the three years in the period ended January 31, 1997. These financial statements are the responsibility of the Company's management. Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits in accordance with generally accepted auditing standards. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion. In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the consolidated financial position of Charter Power Systems, Inc. and Subsidiaries as of January 31, 1997 and 1996, and the consolidated results of their operations and their cash flows for each of the three years in the period ended January 31, 1997, in conformity with generally accepted accounting principles. /s/ Coopers & Lybrand L.L.P. - ---------------------------- COOPERS & LYBRAND L.L.P. 2400 Eleven Penn Center Philadelphia, Pennsylvania March 14, 1997 F-2 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES CONSOLIDATED BALANCE SHEETS JANUARY 31, (DOLLARS IN THOUSANDS) 1997 1996 ---- ---- ASSETS Current assets: Cash and cash equivalents ........................... $ 952 $ 5,472 Restricted cash and cash equivalents................. 1 5,402 Accounts receivable, less allowance for doubtful accounts of $1,414 in 1997 and $1,421 in 1996.... 41,682 31,855 Inventories.......................................... 38,943 35,227 Deferred income taxes................................ 7,315 6,235 Other current assets................................. 437 1,367 ------- ------- Total current assets............................. 89,330 85,558 Property, plant and equipment, net...................... 52,469 39,375 Intangible and other assets, net........................ 6,208 3,287 Goodwill, net........................................... 11,966 2,607 ------- ------- Total assets..................................... $159,973 $130,827 ======= ======= LIABILITIES AND STOCKHOLDERS' EQUITY Current liabilities: Current portion of long-term debt.................... $ 476 $ 200 Accounts payable..................................... 23,730 19,008 Accrued liabilities.................................. 14,468 13,513 Other current liabilities............................ 5,220 2,535 ------- ------- Total current liabilities........................ 43,894 35,256 Deferred income taxes................................... 3,923 2,750 Long-term debt.......................................... 29,351 15,417 Other liabilities....................................... 7,899 8,478 ------- ------- Total liabilities................................ 85,067 61,901 ------- ------- Commitments and contingencies Stockholders' equity: Common stock, $.01 par value, 10,000,000 shares authorized; 6,547,476 and 6,326,176 shares issued in 1997 and 1996, respectively............ 65 63 Additional paid-in capital........................... 39,326 36,283 Minimum pension liability adjustment................. (136) (760) Treasury stock, at cost, 470,551 and 57,400 shares in 1997 and 1996, respectively................... (11,232) (1,304) Notes receivable from stockholder, net of discount of $85.................................. (1,636) - Cumulative translation adjustment.................... (374) - Retained earnings ................................... 48,893 34,644 ------- ------- Total stockholders' equity....................... 74,906 68,926 ------- ------- Total liabilities and stockholders' equity....... $159,973 $130,827 ======= ======= See notes to consolidated financial statements. F-3 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF INCOME FOR THE YEARS ENDED JANUARY 31, (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) 1997 1996 1995 ---- ---- ---- Net sales............................. $286,907 $242,422 $200,009 Cost of sales......................... 219,819 185,808 154,464 ------- ------- ------- Gross profit....................... 67,088 56,614 45,545 Selling, general and administrative expenses........................... 34,499 27,781 24,796 Research and development expenses..... 8,143 6,196 5,284 ------- ------- ------- Operating income................... 24,446 22,637 15,465 Interest expense, net................. 1,396 1,063 1,222 Other (income) expense, net........... (8) 423 310 ------- ------- ------- Income before income taxes......... 23,058 21,151 13,933 Provision for income taxes............ 8,121 7,107 4,556 ------- ------- ------- Net income ........................ $ 14,937 $ 14,044 $ 9,377 ======= ======= ======= Net income per common and common equivalent share: Primary............................ $ 2.32 $ 2.18 $ 1.51 Assuming full dilution............. $ 2.32 $ 2.18 $ 1.50 See notes to consolidated financial statements. F-4 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF STOCKHOLDERS' EQUITY FOR THE YEARS ENDED JANUARY 31, 1997, 1996 AND 1995 (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) Minimum Notes Common Stock Additional Pension Treasury Stock Receivable Cumulative --------------- Paid-In Liability ---------------- From Translation Retained Shares Amount Capital Adjustment Shares Amount Stockholders Adjustment Earnings ------ ------ ------- ---------- ------ ------ ------------ ---------- -------- Balance as of January 31, 1994....................... 5,837,416 $58 $30,090 $(1,656) $12,539 Net income................... 9,377 Dividends to stockholders, $.11 per share............. (651) Stock option compensation.... 717 Tax effect relating to stock options exercised.......... 141 Stock options exercised...... 133,625 2 1,105 --------- -- ------ ---- ------- ------- ------ ---- ------ Balance as of January 31, 1995....................... 5,971,041 60 32,053 (1,656) 21,265 Net income................... 14,044 Dividends to stockholders, $.11 per share............. (665) Principal payments on stock- holder notes............... 1,656 Tax effect relating to stock options exercised.......... 1,426 Minimum pension liability adjustment................. $(760) Purchase of common stock..... (57,400)$ (1,304) Issuance of common stock..... 50,000 667 Stock options exercised...... 305,135 3 2,137 --------- -- ------ ---- ------- ------- ------ ---- ------ Balance as of January 31, 1996....................... 6,326,176 63 36,283 (760) (57,400) (1,304) - 34,644 Net income................... 14,937 Dividends to stockholders, $.11 per share............. (688) Notes receivable from stockholder........... (1,721) Discount on notes receivable from stockholder........... 137 Amortization of discount on stockholder notes.......... (52) Tax effect relating to stock options exercised.......... 1,151 Minimum pension liability adjustment................. 624 Cumulative translation adjustment................. $(374) Purchase of common stock..... (464,569) (11,092) Issuance of common stock..... 44 51,418 1,164 Stock options exercised...... 221,300 2 1,848 --------- -- ------ ---- ------- ------- ------ ---- ------ Balance as of January 31, 1997....................... 6,547,476 $65 $39,326 $(136) (470,551) $(11,232) $(1,636) $(374) $48,893 ========= == ====== ==== ======== ======= ====== ==== ====== See notes to consolidated financial statements. F-5 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS FOR THE YEARS ENDED JANUARY 31, (DOLLARS IN THOUSANDS) 1997 1996 1995* ---- ---- ----- Cash flows provided (used) by operating activities: Net income......................................... $14,937 $14,044 $ 9,377 Adjustments to reconcile net income to net cash provided by operating activities: Depreciation and amortization.................... 8,494 6,109 6,892 Deferred income taxes ........................... (47) (1,237) (43) Loss (gain) on disposal of assets................ 80 428 (175) Stock option compensation........................ - - 717 Changes in: Accounts receivable.......................... (7,188) (1,570) (8,548) Inventories.................................. 2,898 (8,341) 1,560 Other current assets......................... 163 (56) (115) Accounts payable............................. 2,943 3,405 2,008 Accrued liabilities.......................... (802) 1,600 922 Income taxes payable......................... 3,004 670 (1,282) Other current liabilities.................... 1,257 (794) (2,372) Other liabilities............................ 412 1,143 1,313 Other, net....................................... (414) (426) (188) ------ ------ ------ Net cash provided by operating activities............ 25,737 14,975 10,066 ------ ------ ------ Cash flows provided (used) by investing activities: Acquisition of businesses, net..................... (19,739) - (8,038) Acquisition of property, plant and equipment....... (16,322) (7,937) (7,650) Proceeds from disposal of property, plant and equipment ............................. 9 2,579 551 Change in restricted cash.......................... 5,401 (5,327) 385 ------ ------ ------ Net cash used by investing activities................ (30,651) (10,685) (14,752) ------ ------ ------ Cash flows provided (used) by financing activities: Repayment of long-term debt....................... (8,291) (8,669) (18,956) Proceeds from new borrowings...................... 20,333 6,500 21,414 Financing costs of long-term debt................. - (257) (471) Issuance of note receivable to stockholder........ (1,057) - - Repayment of notes receivable from stockholders... - 1,656 - Proceeds from issuance of common stock, net....... 1,186 2,807 1,107 Purchase of treasury stock........................ (11,092) (1,304) - Payment of common stock dividends................. (694) (657) (647) ------- ------ ------ Net cash provided by financing activities............ 385 76 2,447 ------- ------ ------ Effect of exchange rate changes on cash.............. 9 9 (25) ------- ------ ------ (Decrease) increase in cash and cash equivalents..... (4,520) 4,375 (2,264) Cash and cash equivalents at beginning of year....... 5,472 1,097 3,361 ------- ------ ------ Cash and cash equivalents at end of year............. $ 952 $ 5,472 $ 1,097 ====== ====== ====== * Reclassified for comparative purposes See notes to consolidated financial statements. F-6 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS (CONTINUED) FOR THE YEARS ENDED JANUARY 31, (DOLLARS IN THOUSANDS) 1997 1996 1995* ---- ---- ----- SUPPLEMENTAL CASH FLOW DISCLOSURES Cash paid during the year for: Interest paid, net............... $ 1,593 $1,419 $ 1,291 Income taxes paid .............. $ 5,378 $7,674 $ 5,880 SCHEDULE OF NONCASH INVESTING AND FINANCING ACTIVITIES Acquired businesses: Estimated fair value of assets acquired................ $13,544 $ - $10,594 Goodwill and identifiable intangible assets.............. 12,655 - 2,037 Purchase price obligations....... (1,358) - (1,125) Cash paid, net of cash acquired.. (19,739) - (8,038) ------ ----- ------ Liabilities assumed.............. $ 5,102 $ - $ 3,468 ====== ===== ====== Dividends declared but not paid....... $ 167 $ 172 $ 164 Note receivable from stockholder in connection with issuance of common stock............................... $ 664 $ - $ - Fair market value of treasury stock issued to pension plans............. $ 1,208 $ - $ - * Reclassified for comparative purposes See notes to consolidated financial statements. F-7 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 1. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES PRINCIPLES OF CONSOLIDATION: Charter Power Systems, Inc. was incorporated in November 1985. The Company manufactures battery power systems and their components for commercial, industrial and government use in the North American and export standby power and motive power markets. The Company also manufactures embedded high frequency switching power supplies for use in telecommunication equipment, advanced office electronics and sophisticated computer systems. On January 28, 1986, the Company purchased substantially all of the assets of the C&D Power Systems division of Allied Corporation (Allied) (the Acquisition). The consolidated financial statements include the accounts of Charter Power Systems, Inc. and its wholly owned subsidiaries (collectively the Company). All significant intercompany accounts and transactions have been eliminated. ACCOUNTING ESTIMATES: The preparation of financial statements in conformity with generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates. FOREIGN CURRENCY TRANSLATION: Assets and liabilities in foreign currencies are translated into U.S. dollars at the rate of exchange prevailing at the balance sheet date. Revenue and expenses are translated at the average rate of exchange for the period. Transaction gains (losses) included in income for the years ended January 31, 1997, 1996 and 1995 were not material. DERIVATIVE FINANCIAL INSTRUMENTS: Derivative financial instruments are utilized by the Company to reduce foreign exchange and interest rate risks. The Company has established a control environment which includes policies and procedures for risk assessment and the approval, reporting and monitoring of derivative financial instrument activities. The Company does not hold or issue financial instruments for trading purposes and it prohibits the use of derivatives for speculative purposes. Derivative financial instruments are accounted for on an accrual basis. Income and expense are recorded in the same category as that arising from the related asset or liability being hedged. F-8 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 1. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES (CONTINUED) The Company selectively uses foreign currency forward and option contracts to offset the effects of exchange rate changes on cash flows denominated in foreign currencies, primarily the Canadian dollar. Gains and losses were not material in any year. The Company uses an interest rate swap agreement to reduce the impact of interest rate changes on its debt. The interest rate swap agreement involves the exchange of variable for fixed rate interest payments without the exchange of the underlying notional amount (see Note 5). CASH AND CASH EQUIVALENTS: The Company considers all highly liquid debt instruments purchased with a maturity of three months or less to be cash equivalents. The Company's cash management program utilizes zero balance accounts. Accordingly, all book overdraft balances have been reclassified to accounts payable and amounted to $7,577 and $4,761 at January 31, 1997 and 1996, respectively. INVENTORIES: Inventories are stated at the lower of cost or net realizable value. Cost is generally determined by the last-in, first-out (LIFO) method for financial statement and federal income tax purposes. PROPERTY, PLANT AND EQUIPMENT: Property, plant and equipment acquired as of the Acquisition is recorded at the then fair value. Property, plant and equipment acquired subsequent to the Acquisition is recorded at cost or fair market value if part of an acquisition. Plant and equipment, including capital leases, are depreciated on the straight-line method for financial reporting purposes over estimated useful lives which range from 3 to 10 years for machinery and equipment, and 10 to 40 years for buildings and improvements. The Company's policy is to capitalize interest during the period of construction. The cost of maintenance and repairs is charged to expense as incurred. Renewals and betterments are capitalized. Upon retirement or other disposition of items of plant and equipment, the cost of the item and related accumulated depreciation are removed from the accounts and any gain or loss is included in income. The Company capitalizes purchased software, including certain costs associated with its installation. The cost of software capitalized is amortized over its estimated useful life, generally five years, using the straight-line method. F-9 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 1. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES (CONTINUED) INTANGIBLE AND OTHER ASSETS, NET: Intangible and other assets, net, includes assets acquired resulting from business acquisitions (see Note 14) and are being amortized on the straight-line method over their estimated periods of benefit, primarily five to ten years. Accumulated amortization as of January 31, 1997 and 1996 was $1,687 and $946, respectively. GOODWILL, NET: Goodwill represents the excess of cost over the fair value of net assets acquired and is being amortized on the straight-line method over 10 to 40 years. The recoverability of goodwill is periodically reviewed by the Company. In assessing recoverability, many factors are considered, including operating results and cash flows. The Company believes that no impairment of goodwill existed at January 31, 1997. Accumulated amortization as of January 31, 1997 and 1996 was $1,356 and $830, respectively. IMPAIRMENT OF ASSETS: In the fiscal year ended January 31, 1997 the Company adopted Statement of Financial Accounting Standards (SFAS) No. 121, "Accounting for the Impairment of Long-Lived Assets and for Long-Lived Assets to be Disposed Of." The Statement establishes accounting standards for the impairment of long-lived assets, certain identifiable intangibles, and goodwill related to those assets. There was no material effect on the financial statements from the adoption because the Company's prior impairment recognition practice was consistent with the major provisions of the Statement. Under provisions of the Statement, impairment losses are recognized when expected future cash flows are less than the assets' carrying value. Accordingly, when indicators of impairment are present, the Company evaluates the carrying value of property, plant and equipment and intangibles in relation to the operating performance and future undiscounted cash flows of the underlying business. The Company adjusts the net book value of the underlying assets if the sum of expected future cash flows is less than book value. ACCRUED LIABILITIES: Included in accrued liabilities as of January 31, 1997 and 1996 are $2,413 and $2,216 of accrued vacation, $2,087 and $1,642 of accrued sales commissions and $3,042 and $2,675 of accrued workers compensation insurance, respectively. F-10 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 1. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES (CONTINUED) OTHER LIABILITIES: The Company provides for estimated warranty costs at the time of sale. Accrued warranty obligations of $3,106 and $2,007 are included in other current liabilities and $4,215 and $4,234 are included in other liabilities as of January 31, 1997 and 1996, respectively. INCOME TAXES: The Company follows SFAS No. 109, "Accounting for Income Taxes," which requires recognition of deferred tax liabilities and assets for the expected future tax consequences of events that have been included in the financial statements or tax returns using tax rates in effect for the year in which the differences are expected to reverse. NET INCOME PER SHARE: Net income per common and common equivalent share for the years ended January 31, 1997, 1996 and 1995 are based on the weighted average number of shares of Common Stock outstanding and the effect of shares issuable under stock options based on the treasury stock method. Fully diluted earnings per share reflects dilution related to stock options due to the use of the market price at the end of the period, when higher than the average price for the period. Weighted average common and common equivalent shares were as follows: JANUARY 31, ---------------------------------------- 1997 1996 1995 ---- ---- ---- Primary........... 6,439,165 6,451,289 6,210,793 Fully diluted..... 6,451,036 6,455,467 6,256,066 F-11 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 1. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES (CONTINUED) STATEMENTS OF FINANCIAL ACCOUNTING STANDARDS NOT YET ADOPTED: In February 1997, the Financial Accounting Standards Board (FASB) issued SFAS No. 128, "Earnings Per Share." SFAS No. 128 specifies new standards designed to improve the earnings per share (EPS) information provided in financial statements by simplifying the existing computational guidelines, revising the disclosure requirements, and increasing the comparability of EPS data on an international basis. Some of the changes made to simplify the EPS computations include: (i) eliminating the presentation of primary EPS and replacing it with basic EPS, with the principal difference being that common stock equivalents are not considered in computing basic EPS, (ii) eliminating the modified treasury stock method and the three percent materiality provision and (iii) revising the contingent share provisions and the supplemental EPS data requirements. SFAS No. 128 also makes a number of changes to existing disclosure requirements. SFAS No. 128 is effective for financial statements issued for periods ending after December 15, 1997. The Company has not yet determined the impact of the implementation of SFAS No. 128. In February 1997, the FASB issued SFAS No. 129, "Disclosure of Information about Capital Structure." SFAS No. 129 establishes standards for disclosing information about an entity's capital structure. The Statement is effective for financial statements for periods ending after December 15, 1997. The Company believes that the adoption of this statement will not have a material effect on its financial position or results of operations. In October 1996, the American Institute of Certified Public Accountants issued Statement of Position (SOP) 96-1, "Environmental Remediation Liabilities," which provides guidance on specific accounting issues that are present in the recognition, measurement, display and disclosure of environmental remediation liabilities. SOP 96-1 is effective for fiscal years beginning after December 15, 1996. Accordingly, the Company will adopt SOP 96-1 during the first quarter of 1997. The Company believes that the adoption of this statement will not have a material effect on its financial position or results of operations. 2. RESTRICTED CASH AND CASH EQUIVALENTS At January 31, 1997 and 1996, the Company had debt proceeds of $1 and $5,402 which were available solely for the acquisition and installation of equipment at the Company's existing industrial battery manufacturing facility located in Conyers, Georgia (see Note 5). F-12 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 3. INVENTORIES Inventories consisted of the following: JANUARY 31, -------------------------- 1997 1996 ---- ---- Raw materials...................... $17,506 $14,033 Work-in-progress .................. 11,599 9,357 Finished goods..................... 9,838 11,837 ------ ------ $38,943 $35,227 ====== ====== If the first-in, first-out (FIFO) method of inventory accounting had been used (which approximates current cost), inventories would have been $3,027 and $3,205 higher than reported as of January 31, 1997 and 1996, respectively. 4. PROPERTY, PLANT AND EQUIPMENT Property, plant and equipment, net, consisted of the following: JANUARY 31, -------------------------- 1997 1996 ---- ---- Land............................... $ 487 $ 487 Buildings and improvements......... 18,099 16,281 Furniture, fixtures and equipment.. 82,825 63,617 Construction in progress........... 2,794 3,950 ------- ------ 104,205 84,335 Less: Accumulated depreciation....... 51,736 44,960 ------- ------ $ 52,469 $39,375 ======= ====== For the years ended January 31, 1997, 1996 and 1995, depreciation charged to operations amounted to $7,281, $5,555 and $6,597; maintenance and repair costs expensed totaled $6,268, $5,939 and $5,665; and interest capitalized amounted to $304, $60 and $87, respectively. F-13 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 5. LONG-TERM DEBT Long-term debt consisted of the following: JANUARY 31, ----------- 1997 1996 ---- ---- Revolving credit facility (Revolving Credit); maximum commitment of $65,000 at January 31, 1997 and 1996 bearing interest at Prime minus 0.25% or LIBOR plus 0.75% and Prime or LIBOR plus 1.25%, respectively....................................... $20,333 - Term loan (Term Loan); original amount of $15,000, bearing interest at Prime or LIBOR plus 1.45%, principal payable in equal quarterly payments of $750 which commenced on December 1, 1994. The term loan was paid in full on April 1, 1996........ - $ 6,250 Pennsylvania Economic Development Financing Authority (PEDFA) Taxable Development Revenue Bonds, 1991 Series B2, supported by a letter of credit, bearing interest at a rate set on a weekly basis which approximates the commercial paper rate (effective rate on a weighted average basis, 5.45% as of January 31, 1997 and 5.60% as of January 31, 1996), principal payable in monthly installments of $8 from December 1993 through November 1999 and of $108 from December 1999 through November 2000... 1,584 1,684 PEDFA Economic Development Revenue Bonds, 1991 Series D6, supported by a letter of credit, bearing interest at a rate set on a weekly basis which approximates the commercial paper rate for high-grade tax-exempt borrowers (effective rate on a weighted average basis, 3.70% as of January 31, 1997 and 3.55% as of January 31, 1996), principal payable in monthly installments of $8 from December 1993 through November 1999 and of $67 from December 1999 through November 2000......................... 1,083 1,183 Development Authority of Rockdale County Industrial Development Revenue Bonds, Series 1995, (Georgia Bonds), supported by a letter of credit (Georgia L/C), bearing interest at a rate set on a weekly basis which approximates tax exempt A+ rated debt securities (effective rate on weighted average basis, 3.70% as of January 31, 1997 and 3.45% as of January 31, 1996), principal payable at maturity December 1, 2005....................... 6,500 6,500 Capital lease obligations, bearing interest at 10.5% .......................................... 327 - ------ ------ 29,827 15,617 Less current portion......................... 476 200 ------ ------ $29,351 $15,417 ====== ====== F-14 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 5. LONG-TERM DEBT (CONTINUED) On September 26, 1994 the Company entered into a three-bank credit facility consisting of a $45,000 revolving credit facility and a $15,000 term loan. The bank group consists of NationsBank, NA, Fleet Bank NA and CoreStates Bank N.A. (The Lenders). On January 26, 1996 the Revolving Credit facility was increased from $45,000 to $65,000. On January 26, 1996 the Revolving Credit expiration date was amended to January 31, 1999 with two one-year extension options subject to the Lender's approval. The facility may be converted to a three-year converted term loan (Converted Loan) at the Company's discretion at any maturity date. The Company has the right to use up to $8,000 of the availability under the Revolving Credit to provide for the issuance of letters of credit, including the letters of credit covering the $2,700 PEDFA loans (The PEDFA L/C), for the account of the Company. The Georgia L/C was issued independent of the Revolving Credit and does not impair the $8,000 availability. At January 31, 1997 and 1996, $6,575 was outstanding under the Georgia L/C. The aggregate value of the letters of credit outstanding was $11,923 and $11,477 at January 31, 1997 and 1996, respectively. The availability under the Revolving Credit was $39,319 and $53,523 at January 31, 1997 and 1996, respectively. A letter of credit fee of between 1.00% and 1.25% per annum on the aggregate face amount of any outstanding letters of credit is payable quarterly. At January 31, 1996 a commitment fee of 0.25% per annum on the amount of remaining availability is payable quarterly. As of September 3, 1996 the commitment fee was reduced to 0.18%. The interest rates are based on a financial coverage ratio. On September 3, 1996 the Agreement was amended to reduce the available rates on the Revolving Credit. The available rates after September 3, 1996 are in the following ranges: Prime minus 0.4% to Prime plus 0.6% or LIBOR plus 0.6% to LIBOR plus 1.60%. The available interest rates prior to September 3, 1996 were in the following ranges: Prime to Prime plus 0.75% or LIBOR plus 1.25% to LIBOR plus 1.75% on the Revolving Credit; Prime to Prime plus 0.75% or LIBOR plus 1.45% to LIBOR plus 2.00% on all Term Loans; and Prime plus 0.25% to Prime plus 1.00% or LIBOR plus 1.70% to LIBOR plus 2.25% on all Converted Loans. The maximum aggregate amounts of loans outstanding under the Revolving Credit were $28,915, $7,237 and $14,000 during the years ended January 31, 1997, 1996 and 1995, respectively. For those years, the outstanding loans (excluding the PEDFA L/C guarantees) under the Revolving Credit computed on a monthly basis averaged $21,494, $2,204 and $6,808 at a weighted average interest rate of 6.79%, 8.53% and 7.33%, respectively. At January 31, 1996 short-term debt of $3,000 under the Term Loan was classified as long-term because of the Company's intent to renew the borrowing using an available long-term revolving credit facility. F-15 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 5. LONG-TERM DEBT (CONTINUED) On December 20, 1995 the Company entered into an interest rate swap agreement with a notional amount of $6,500. This swap agreement effectively fixed the interest rate on a like amount of our floating rate debt at 6.01% plus the Company's LIBOR spread in effect at any time. The effective rate was 6.76% and 7.26% at January 31, 1997 and 1996, respectively. The swap expires on December 20, 2002. At January 31, 1997 and 1996 the estimated fair value of this interest rate swap agreement is not material. The ultimate amounts paid or received under this agreement, however, depend on future interest rates. The estimates of fair value are based on market prices or current rates offered for debt and swaps with similar terms and maturities. The Revolving Credit and Term Loan are collateralized by liens upon substantially all the Company's assets. The agreement contains certain restrictive covenants, including certain cash flow and financial ratio requirements and a restriction on capital expenditures. The agreement permits payment of dividends on the Company's Common Stock so long as there is no default under the agreement. The PEDFA and Georgia Bonds are subject to mandatory redemption upon the occurrence of certain events, including the termination of the corresponding L/C. The tax exempt bonds are subject to mandatory redemption if they lose their tax exempt status. The Company was in compliance with its lending agreement covenants at January 31, 1997 and 1996, respectively. As of January 31, 1997, the required minimum annual principal reduction of long-term debt and capital lease obligations for each of the next five years is as follows: 1998......................... $ 476 1999......................... 20,584 2000 ........................ 517 2001......................... 1,750 2002......................... - Thereafter................... 6,500 ------ $29,827 ====== F-16 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 6. STOCKHOLDERS' EQUITY (A) STOCK OPTION PLAN: In October 1995, the FASB issued SFAS No. 123, "Accounting for Stock-Based Compensation." This standard permits the continued use of accounting methods prescribed by Accounting Principles Board (APB) Opinion No. 25, "Accounting for Stock Issued to Employees," or use of the fair value based method of accounting for employee stock options. Under APB No. 25 no compensation expense is recognized when the exercise price of the Company's employee stock options equals the market price of the underlying stock at the date of grant. The Company has elected to continue using APB No. 25. If APB No. 25 is elected, SFAS No. 123 requires disclosure of pro forma information regarding net income and earnings per share determined as if the Company accounted for its employee stock options under the fair value method for options granted in fiscal years beginning after December 15, 1994. There were no grants awarded by the Company during fiscal year ended January 31, 1996. The impact of grants awarded during fiscal year ended January 31, 1997 was not material. At January 31, 1997, the Company had options outstanding under its Stock Option Plans. The 1996 Stock Option Plan was approved by the stockholders on July 25, 1996 and replaces the previous plan which expired on January 28, 1996. New options can be granted only under the 1996 plan, which reserved 500,000 shares of Common Stock for such use. Incentive stock options are to be granted at no less than 100% of the fair market value on the date of grant with a term of no more than ten years after the date of grant. Nonqualified stock options are to be granted at such price as the Compensation Committee of the Board of Directors deems appropriate with a term of no more than ten years and one day after the date of grant. The options are exercisable upon vesting as determined by the Compensation Committee at the time the options are granted. F-17 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 6. STOCKHOLDERS' EQUITY (CONTINUED) A summary of stock option activity related to the Company's plan is as follows: Beginning Granted Exercised Canceled Ending Balance During During During Balance Outstanding Year Year Year Outstanding Exercisable ----------- ---- ---- ---- ----------- ----------- Year ended January 31, 1997 Number of shares........... 301,800 253,000 111,300 12,000 431,500 190,500 Weighted average option price per share.......... $10.19 $24.00 $10.66 $24.00 $17.78 $9.92 Year ended January 31, 1996 Number of shares........... 403,600 - 94,125 7,675 301,800 187,300 Weighted average option price per share.......... $9.96 - $9.20 $10.39 $10.19 $9.06 Year ended January 31, 1995 Number of shares........... 306,625 266,350 133,625 35,750 403,600 155,125 Weighted average option price per share.......... $7.58 $12.36 $8.28 $13.69 $9.96 $6.69 There were 259,000 and 0 shares available for future grants of options as of January 31, 1997 and 1996, respectively. The following table summarizes information about the stock options outstanding at January 31, 1997: OPTIONS OUTSTANDING OPTIONS EXERCISABLE ----------------------------------------------- ----------------------------- Weighted- Average Weighted- Weighted- Number Remaining Average Number Average Range of Outstanding Contractual Exercise Exercisable Exercise Exercise Prices At 1/31/97 Life Price At 1/31/97 Price --------------- ---------- ---- ----- ---------- ----- $5.25 - $8.25 75,500 5.6 years $ 6.96 75,500 $ 6.96 $10.13 - $14.63 115,000 7.2 years $11.87 115,000 $11.87 $24.00 241,000 9.8 years $24.00 - - ------- ------- $5.25 - $24.00 431,500 8.3 years $17.78 190,500 $ 9.92 ======= ======= F-18 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 6. STOCKHOLDERS' EQUITY (CONTINUED) (B) GRANT OF OPTIONS: In May 1989 and June 1988, the Company granted options to purchase 110,000 and 237,386 shares, respectively, of Common Stock to certain executives for terms expiring April 30, 1994 and 1993, respectively, at $6.04 per share. In June 1991: (i) a certain executive vested in his options to purchase 26,376 shares of common stock; and (ii) the agreements regarding the remaining options were amended whereby certain vesting criteria were eliminated and the expiration dates changed, so that these options vested on April 30, 1994 and would expire on April 30, 1996 and October 31, 1995 for options to purchase 110,000 and 211,010 shares, respectively. During the year ended January 31, 1994, the option to purchase 26,376 shares expired prior to exercise. During the year ended January 31, 1996 the option to purchase 211,010 shares was exercised. During the year ended January 31, 1997 the option to purchase 110,000 shares was exercised. The Company has recorded compensation expense related to these options of $66 in the year ended January 31, 1995. F-19 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) ---------- 7. INCOME TAXES The provisions for income taxes as shown in the accompanying consolidated statements of income consisted of the following: JANUARY 31, ----------- 1997 1996 1995 ---- ---- ---- Currently payable: Federal.......................... $7,196 $ 7,156 $3,888 Foreign.......................... 94 - - State............................ 960 1,068 616 Foreign Sales Corporation........ 173 120 95 ----- ------ ----- 8,423 8,344 4,599 ----- ------ ----- Deferred: Federal......................... (285) (1,052) 437 State........................... (17) (185) (480) ----- ------ ----- (302) (1,237) (43) ----- ------ ----- $8,121 $ 7,107 $4,556 ===== ====== ===== The components of the deferred tax asset and liability as of January 31, 1997 and 1996 were as follows: 1997 1996 ---- ---- Deferred tax asset: Vacation and compensation accruals.......... $ 3,537 $ 3,686 Restructuring reserves...................... 307 297 Postretirement benefits..................... 682 716 Warranty reserves........................... 2,903 2,490 Bad debt, inventory and return allowances... 1,471 961 Environmental reserves...................... 593 502 Other accruals.............................. 277 822 ------ ------ Total deferred tax asset.................... 9,770 9,474 ------ ------ Deferred tax liability: Depreciation and amortization............... (5,773) (5,049) Pension obligation.......................... (388) (740) Other....................................... (217) (200) ------ ------ Total deferred tax liability................ (6,378) (5,989) ------ ------ Net deferred tax asset...................... $ 3,392 $ 3,485 ====== ====== F-20 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 7. INCOME TAXES (CONTINUED) Reconciliations of the provisions for income taxes at the U. S. Federal statutory rate to the effective tax rates for the years ended January 31, 1997, 1996 and 1995, respectively, are as follows: JANUARY 31, ----------- 1997 1996 1995 ---- ---- ---- U.S. statutory income tax............ $8,070 $7,403 $4,777 Tax effect of foreign operations..... (234) - - State tax, net of federal income tax benefit................. 613 574 401 Reduction in valuation allowance..... - (792) (671) Stock option compensation............ - - 23 Foreign sales corporation............ (325) (150) (119) Other................................ (3) 72 145 ----- ----- ----- $8,121 $7,107 $4,556 ===== ===== ===== The decrease in the valuation allowance of $792 and $671 during the years ended January 31, 1996 and 1995 relates to the revaluation of the realization of deferred tax assets related to state income taxes due to changes in state tax laws of $0 and $443 and to revaluation of the stock option compensation deferred tax asset due to increases in the price of the Company's common stock of $792 and $228, respectively. 8. COMMITMENTS AND CONTINGENCIES (A) OPERATING LEASES: The Company leases certain manufacturing and office facilities and certain equipment under operating lease agreements. Certain leases contain renewal options and some have purchase options, and generally provide that the Company shall pay for insurance, taxes and maintenance. As of January 31, 1997, the Company had future minimum annual lease obligations under leases with noncancellable lease terms in excess of one year as follows: 1998........................ $ 1,785 1999........................ 1,677 2000........................ 1,595 2001........................ 1,167 2002........................ 1,009 Thereafter.................. 5,905 ----- $13,138 ====== Total rent expense for all operating leases for the years ended January 31, 1997, 1996 and 1995 was $3,289, $1,800 and $1,512, respectively. F-21 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) ------- 8. COMMITMENTS AND CONTINGENCIES (CONTINUED) (B) CONTINGENT LIABILITIES: Because the Company uses lead and other hazardous substances in its manufacturing processes, it is subject to numerous federal, Canadian, Mexican, Irish, state and local laws and regulations that are designed to protect the environment and employee health and safety. These laws and regulations include requirements of periodic reporting to governmental agencies regarding the use and disposal of hazardous substances and compliance with rigorous criteria regarding exposure to employees and the disposal of scrap. In the opinion of the Company, the Company complies in all material respects with these laws and regulations. Notwithstanding such compliance, if damage to persons or the environment has been or is caused by hazardous substances used or generated in the conduct of the Company's business, the Company may be held liable for the damage and be required to pay the cost of remedying the same, and the amount of any such liability might be material to the results of operations or financial condition. However, under the terms of the purchase agreement with Allied for the Acquisition of the Company (the Acquisition Agreement), Allied is obligated to indemnify the Company for any liabilities of this type resulting from conditions existing at January 28, 1986 that were not disclosed by Allied to the Company in the schedules to the Acquisition Agreement. The Company, along with numerous other parties, has been requested to provide information to the United States Environmental Protection Agency (the EPA) in connection with investigations of the source and extent of contamination at several lead smelting facilities (the Third Party Facilities) to which the Company had made scrap lead shipments for reclamation prior to the date of the Acquisition. As of January 16, 1989, the Company, with the concurrence of Allied, entered into an agreement with other potentially responsible parties (PRPs) relating to remediation of a portion of one of the Third Party Facilities, the former NL Industries (NL), facility in Pedricktown, New Jersey (the NL Site), which agreement provides for their joint funding on a proportionate basis of certain remedial investigation and feasibility study activities with respect to that site. In fiscal 1993 in accordance with an EPA order, a group comprised of the Company and 30 other parties commenced work on the cleanup of a portion of the NL Site based on a specified remedial approach which is now completed. The Company did not incur costs in excess of the amount previously reserved. F-22 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) ------- 8. COMMITMENTS AND CONTINGENCIES (CONTINUED) With regard to the remainder of the NL Site, the EPA is pursuing negotiations with NL and the other PRPs, including the Company, regarding the conduct and funding of the remedial work plan. The EPA has proposed a cost allocation plan, however, the allocation percentages between parties and the basis for allocation of cost are not defined in the plan or elsewhere. Therefore, a reliable range of the potential cost to the Company of this phase of the clean-up cannot currently be determined. Accordingly, the Company has not created any reserve for this potential exposure. The remedial investigation and feasibility study at a second Third Party Facility, the former Tonolli Incorporated facility at Nesquehoning, Pennsylvania (the Tonolli Site), was completed in fiscal 1993. The EPA and the PRPs are continuing to evaluate the draft remedial design work plan for the site. Based on the estimated cost of the remedial approach selected by the EPA, the Company believes that the potential cost of remedial action at the Tonolli Site is likely to range between $16,000 and $17,000. The Company's allocable share of this cost has not been finally determined, and will depend on such variables as the financial capability of various other PRPs to fund their respective allocable shares of the remedial cost. Based on currently available information, however, the Company believes that its most likely exposure with respect to the Tonolli Site will be the approximately $579 previously reserved, the majority of which is expected to be paid over the next three to five years. The Company has responded to requests for information from the EPA with regard to four other Third Party Facilities, one in September 1991, one (the Chicago Site) in October 1991, one (the ILCO Site) in October 1993 and the fourth (Bern Metal Super Fund Site) in March 1997. Of the four sites, the Company has been identified as a PRP at the ILCO and Chicago Sites only. Based on currently available information, the Company believes that the potential cost of remediation at the ILCO Site is likely to range between $54,000 and $59,000 (based on the estimated costs of the remedial approach selected by the EPA). The Company's allocable share of this cost has not been finally determined and will depend on such variables as the financial capability of various other PRPs to fund their respective allocable shares of the remedial cost. However, on October 31, 1995 the Company received confirmation from the EPA that it is a de minimis PRP at the ILCO Site. Based on currently available information, however, the Company believes that its most likely exposure with respect to the ILCO Site is an immaterial amount which has been previously reserved, the majority of which is expected to be paid over the next three to five years. Based on currently available information, the Company believes that the potential cost of the remediation at the Chicago Site is likely to range between $8,000 and $10,500 (based on the preliminary estimated costs of the remediation approach negotiated with the EPA). Sufficient information is not available to determine the Company's allocable share of this cost. Based on currently available information, however, the Company believes that its most likely exposure with respect to the Chicago Site will be the approximately $283 previously reserved, the majority of which is expected to be paid over the next two to five years. F-23 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) ------- 8. COMMITMENTS AND CONTINGENCIES (CONTINUED) Allied has accepted responsibility under the Acquisition Agreement for potential liabilities relating to all Third Party Facilities other than the aforementioned Sites. Based on currently available information, management of the Company believes that the foregoing will not have a material adverse effect on the Company's financial condition or results of operations. (C) PURCHASE COMMITMENTS: The Company has long-term relationships pertaining to the purchase of certain raw materials with various suppliers through December 31, 1998. These purchase commitments are not expected to exceed usage requirements. 9. MAJOR CUSTOMER AT&T accounted for 11.1%, 11.4% and 9.9% of net sales for the years ended January 31, 1997, 1996 and 1995, respectively. AT&T spun off its equipment manufacturing operations into an independent company named "Lucent Technologies, Inc.," which began operations on October 1, 1996. Lucent Technologies, Inc. accounted for 4.0% of sales for the year ended January 31, 1997. Had Lucent Technologies, Inc. been an operating company for the full fiscal year, it would have accounted for 12.0% of net sales and AT&T would have accounted for 3.1% of net sales for the year ended January 31, 1997. 10. CONCENTRATION OF CREDIT RISK Financial instruments which subject the Company to potential concentration of credit risk consist principally of trade receivables and temporary cash investments. The Company places its temporary cash investments with various financial institutions and, generally, limits the amount of credit exposure to any one financial institution. Except as discussed in Note 9, concentrations of credit risk with respect to trade receivables is limited by a large customer base and its geographic dispersion. The Company performs ongoing credit evaluations of its customers' financial condition and requires collateral, such as letters of credit, in certain circumstances. F-24 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 11. FAIR VALUE OF FINANCIAL INSTRUMENTS The following methods and assumptions were used to estimate the fair value of each class of financial instruments: Cash and cash equivalents - the carrying amount approximates fair value because of the short maturity of these instruments. Debt (excluding capital lease obligations) - the carrying value of the Company's long term debt, including the current portion, approximates fair value based on the incremental borrowing rates currently available to the Company for loans with similar terms, maturity and tax exempt status. The estimated fair values of the Company's financial instruments at January 31, 1997 and 1996 were as follows: 1997 1996 --------------------- ----------------------- Carrying Carrying Amount Fair Value Amount Fair Value ------ ---------- ------ ---------- Cash and cash equivalents ..... $ 952 $ 952 $ 5,472 $ 5,472 Restricted cash and cash equivalents ................ 1 1 5,402 5,402 Debt (excluding capital lease obligations) ......... 29,500 29,500 15,617 15,617 The fair value of accounts receivable, accounts payable and accrued liabilities consistently approximate the carrying value due to the relatively short maturity of these instruments and are excluded from the above table. On December 20, 1995 the Company entered into an interest rate swap agreement with a notional amount of $6,500. This swap agreement effectively fixed the interest rate on a like amount of the Company's floating rate debt at 6.01% plus the Company's LIBOR spread in effect at any time. The effective rate was 6.76% and 7.26% at January 31, 1997 and 1996, respectively. The swap expires on December 20, 2002. At January 31, 1997 and 1996 the estimated fair value of this interest rate swap agreement is not material. The ultimate amounts paid or received under this agreement, however, depends on future interest rates. The estimates of fair value are based on market prices or current rates offered for debt and swaps with similar terms and maturities. F-25 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 12. RELATED PARTY TRANSACTIONS In connection with the Acquisition, the Company entered into a consulting agreement with an affiliate of certain of the Company's major stockholders. Effective January 1, 1992, the agreement was amended to eliminate the Company's obligation to pay regular periodic consulting fees and to substitute therefore an obligation to pay certain fees in connection with potential acquisitions by the Company. The agreement was terminated on November 1, 1995. For the years ended January 31, 1997, 1996 and 1995 the Company paid $0, $0 and $80, respectively. In May 1988, the Company entered into an agreement with a former executive providing for (i) the purchase of 316,515 shares of Common Stock at $4.20 a share, payable in cash in the amount of $.01 a share and the balance of $4.19 a share in a noninterest bearing note and (ii) the grant of certain options (see Note 6). The note matured on October 31, 1995 and was repaid. For financial reporting purposes, the note was discounted to present value as of the date of issuance. In May 1989, the Company entered into an agreement with another executive providing for (i) the purchase of 60,000 shares of Common Stock at $5.50 a share, payable in cash in the amount of $.01 a share and an interest bearing note at 12.5% (6.0% per annum effective July 1, 1992) maturing April 30, 1998 (subject to acceleration under certain circumstances), and (ii) the grant of certain options (see Note 6). The note was repaid during the fiscal year ended January 31, 1996. The option was exercised on April 30, 1996. Under the terms of the Option Agreement, this executive paid the exercise price with an interest-free promissory note in the original principal amount of $664 that is collateralized by the shares received on exercise and is due October 31, 1997. The Company loaned this executive $1,057 to pay the tax withholding on the exercise of such option, evidenced by a promissory note (the Tax Note), bearing interest at 5.33% per annum payable annually, and due on April 29, 1997, subject to extension until April 29, 1999 at the option of this executive. The Tax Note is also collateralized by the shares received on exercise of such option. The Company further agreed to make payments to the executive in an amount sufficient to reimburse the executive, on an after-tax basis, for all interest on the Tax Note incurred through the earlier of April 29, 1997 or the prepayment of the Tax Note. The consolidated statements of income for the years ended January 31, 1997, 1996 and 1995 include executive contract expenses of $238, $0 and $66, respectively. The Company had a consulting agreement with a firm of which one of the former executives is the sole stockholder and chief executive officer, under which the firm agreed to provide business consulting services to the Company. The agreement terminated on April 30, 1994 and provided for an annual consulting fee under which the Company paid $25 for the year ended January 31, 1995. F-26 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 13. EMPLOYEE BENEFIT PLANS (A) The Company has various noncontributory defined benefit pension plans, which cover certain employees. The Company's funding policy is to contribute annually an amount that can be deducted for federal income tax purposes using a different actuarial cost method and different assumptions than those used for financial reporting purposes. Pension benefits for the Company's defined benefit plans are generally based on employee's years of service and qualifying compensation during the years of employment. Plan assets are invested in commingled trust funds consisting primarily of equity and U.S. Government securities. The following table represents the funded status of the Company's plans and amounts included in the Company's balance sheets: JANUARY 31, 1997 JANUARY 31, 1996 ---------------- ---------------- Over- Under- Under- funded funded funded Plans Plans Plans ----- ----- ----- Actuarial present value of benefit obligations: Vested benefit obligation................ $3,679 $20,116 $23,225 ===== ====== ====== Accumulated benefit obligation........... $4,107 $21,506 $24,699 ===== ====== ====== Projected benefit obligation............. $4,107 $25,581 $28,726 Plan assets at fair value................ 4,243 24,771 25,423 ----- ------ ------ Projected benefit obligation (in excess of) less than plan assets............. 136 (810) (3,303) Unrecognized net loss.................... 702 855 3,659 Prior service cost not yet recognized in net periodic pension cost.......... 8 (10) (2) Adjustment required to recognize minimum liability..................... - (240) (1,341) ----- ------ ------ Prepaid (accrued) pension cost .......... $ 846 $ (205) $ (987) ===== ====== ====== F-27 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 13. EMPLOYEE BENEFIT PLANS (CONTINUED) As required by SFAS No. 87, "Employers' Accounting for Pensions," for plans where the accumulated benefit obligation exceeds the fair value of the plan assets, the Company has recognized in the accompanying consolidated balance sheets the minimum liability of the unfunded accumulated benefit obligation as a long-term liability with an offsetting intangible asset and equity adjustment, net of tax impact. As of January 31, 1997 and 1996, this minimum liability amounted to $240 and $1,341, respectively. The reduction in equity as of January 31, 1997 and 1996 amounted to $136 and $760, respectively. For the years ended January 31, 1997, 1996 and 1995, the actuarially computed net pension expense included the following components: 1997 1996 1995 ---- ---- ---- Service cost .................... $1,257 $ 733 $ 864 Interest cost.................... 2,100 1,906 1,794 Actual return on plan assets..... (3,314) (6,216) 116 Net amortization and deferrals... 1,179 4,506 (1,858) ----- ----- ------ Net pension expense.............. $1,222 $ 929 $ 916 ===== ====== ====== Actuarial assumptions used in accounting for the plans for the years ended January 31, 1997, 1996 and 1995 were as follows: 1997 1996 1995 ---- ---- ---- Discount rate: Pension expense............. 7.25% 9.25% 7.675% Benefits obligations........ 7.80% 7.25% 9.25% Rates of increase in compensation levels......... 4.6% to 8.6% 4.6% to 8.6% 4.6% to 8.6% Expected long-term rate of return on assets......... 8.75% 8.75% 8.75% (B) The Company provides certain health care and life insurance benefits for retired employees who meet certain service requirements under a frozen plan (the Plan). Under the Plan, the Company contributes a fixed amount and requires the retiree to fund the remaining cost. As the Company's contribution is frozen, the change in future health care costs should not materially impact the accumulated postretirement benefit obligation. F-28 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 13. EMPLOYEE BENEFIT PLANS (CONTINUED) The components of postretirement benefit expense follow: 1997 1996 1995 ---- ---- ---- Service cost of benefits earned...... $ 58 $ 49 $ 63 Interest cost on liability........... 106 111 119 Net amortization..................... (16) (37) - --- --- --- Postretirement benefit costs......... $148 $123 $182 === === === The following table sets forth the Plan's postretirement benefit liability as of January 31, 1997 and 1996: 1997 1996 ---- ---- Accumulated postretirement benefit obligation: Current retirees.............................. $ 600 $ 638 Fully eligible actives........................ 582 602 Other actives................................. 293 270 ----- ----- Total accumulated postretirement benefit obligation............................ 1,475 1,510 Unrecognized net gain............................. (322) (279) ----- ----- Accrued postretirement benefit liability...... $1,797 $1,789 ===== ===== The accumulated postretirement benefit obligation was determined using a discount rate of 7.8% and 7.25% for the years ended January 31, 1997 and 1996, respectively. (C) Certain salaried employees are eligible to participate in various defined contribution retirement plans. The Company's contributions under the plans are based on specified percentages of employee contributions. The Company's cost was $684, $633 and $526 for the years ended January 31, 1997, 1996 and 1995, respectively. F-29 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 14. ACQUISITIONS (A) Effective March 29, 1994, the Company, through its subsidiary, International Power Systems, Inc., (IPS) acquired for cash, certain assets and assumed specific liabilities of the custom power supply business of ITT PowerSystems Corporation. The acquisition was recorded using the purchase method of accounting and the net purchase price of $5,966 approximated the fair value of the net assets acquired. The results of operations of this acquisition are included in the Company's consolidated financial statements from the date of acquisition. The following unaudited pro forma financial information combines the consolidated results of operations as if the custom power supply business of ITT PowerSystems Corporation had been acquired as of the beginning of the period presented. Pro forma adjustments include only the effects of events directly attributed to a transaction that are factually supportable and expected to have a continuing impact. January 31, 1995 ---- Net sales ......................... $204,505 Net income........................... $ 9,495 Net income per common share on a fully diluted basis......... $ 1.52 The pro forma financial information does not necessarily reflect the operating results that would have occurred had the acquisition been consummated as of the above dates, nor is such information indicative of future operating results. (B) Effective January 24, 1995, the Company purchased certain assets and assumed certain liabilities from the switching power supply business of Basler Electric Company, a Highland, Illinois based manufacturer of electrical components. These power supplies are used for office electronics and communications applications. The acquisition was recorded using the purchase method of accounting and the net purchase price of $3,197, of which $1,125 was included in current portion of long-term debt at January 31, 1995, approximated the fair value of the net assets acquired. The results of operations of this acquisition are included in the Company's consolidated financial statements from the date of acquisition and are not material in relation to the Company's consolidated financial statements. F-30 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 14. ACQUISITIONS (CONTINUED) (C) Effective February 22, 1996 the Company acquired certain equipment and inventory of LH Research, Inc. used in its power supply business, along with all rights to the name "LH Research" for $4,428 of which $892 was recorded as current portion of long-term debt and paid during the year. The Company used available cash to finance the acquisition. The acquisition was recorded using the purchase method of accounting and the net purchase price has been allocated on the basis of the estimated fair market values of the assets acquired and liabilities assumed. The excess of the aggregate purchase price over the estimated fair market values of the net assets acquired was recognized as goodwill and is being amortized over a period of 10 years. The results of operations are included in the Company's consolidated financial statements from the date of acquisition. Effective March 12, 1996, the Company acquired from Burr-Brown Corporation its entire interest in Power Convertibles Corporation (PCC) consisting of 1,044,418 shares of PCC common stock and all outstanding preferred stock. In addition the Company acquired or repaid $5,158 of indebtedness of PCC. On April 26, 1996, the Company acquired 190,000 shares of PCC common stock from the former chief executive officer of PCC which together with the shares previously acquired represented in excess of 99.6% of the outstanding PCC common stock. As of May 29, 1996, the Company purchased all remaining shares of PCC common stock and shares of PCC common stock issuable upon exercise of stock options. The source of funds for the acquisition was advances under the Company's existing credit facility with NationsBank, N.A., National Westminster Bank, NJ and CoreStates Bank, N.A. PCC is engaged in the business of designing and manufacturing DC-to-DC converters used in communications, computer, medical and industrial and instrumentation markets and also produces battery chargers for cellular phones. The acquisition has been recorded using the purchase method of accounting. The aggregate purchase price was $16,932 of which $466 was recorded as current portion of long-term debt and paid during the year. The purchase price has been allocated on the basis of the estimated fair market values of the assets acquired and liabilities assumed. The excess of the aggregate purchase price over the estimated fair market values of the net assets acquired was recognized as goodwill and is being amortized over a period of 20 years. The results of operations are included in the Company's consolidated financial statements from the date of acquisition. F-31 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 14. ACQUISITIONS (CONTINUED) The following unaudited pro forma financial information combines the consolidated results of operations as if both acquisitions had occurred as of the beginning of the periods presented. Pro forma adjustments include only the effects of events directly attributed to a transaction that are factually supportable and expected to have a continuing impact. The pro forma adjustments contained in the table below include amortization of intangibles, interest expense on the acquisition debt, elimination of interest expense on debt not acquired, reduction of certain selling, general and administrative expenses and the related income tax effects. JANUARY 31, ----------- 1997 1996 ---- ---- Net sales....................... $288,830 $278,309 Net income...................... $ 14,683 $ 12,938 Net income per common share on a fully diluted basis....... $ 2.28 $ 2.00 The pro forma financial information does not necessarily reflect the operating results that would have occurred had the acquisitions been consummated as of the above dates, nor is such information indicative of future operating results. In addition, the pro forma financial results contain estimates since the acquired businesses did not maintain information on a period comparable with the Company's fiscal year-end. F-32 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) (DOLLARS IN THOUSANDS, EXCEPT PER SHARE DATA) -------- 15. QUARTERLY FINANCIAL DATA (UNAUDITED) Quarterly financial data for the years ended January 31, 1997 and 1996 follow: First Second Third Fourth Quarter Quarter Quarter Quarter ------- ------- ------- ------- For the year ended January 31, 1997: Net sales........................... $62,429 $71,748 $76,576 $76,154 Gross profit........................ 15,121 15,281 18,262 18,424 Operating income.................... 5,804 4,466 6,857 7,319 Net income.......................... 3,646 2,650 4,130 4,511 Net income per share................ .56 .40 .65 .72 For the year ended January 31, 1996: Net sales........................... $58,777 $63,381 $61,456 $58,808 Gross profit........................ 13,792 15,324 14,744 12,754 Operating income.................... 5,134 6,495 6,124 4,884 Net income.......................... 3,175 3,930 3,896 3,043 Net income per share................ .50 .61 .60 .47 F-33 REPORT OF INDEPENDENT ACCOUNTANTS ON SCHEDULE To the Board of Directors and Stockholders of Charter Power Systems, Inc. Our report on the consolidated financial statements of Charter Power Systems, Inc. and Subsidiaries is included on page F-2 of this Form 10-K. In connection with our audits of such financial statements, we have also audited the related financial statement schedule listed in item 14(a) (2) of this Form 10-K. In our opinion, the financial statement schedule referred to above, when considered in relation to the basic financial statements taken as a whole, presents fairly, in all material respects, the information required to be included therein. /s/ Coopers & Lybrand L.L.P. - ---------------------------- COOPERS & LYBRAND L.L.P. 2400 Eleven Penn Center Philadelphia, Pennsylvania March 14, 1997 S-1 CHARTER POWER SYSTEMS, INC. AND SUBSIDIARIES SCHEDULE II. VALUATION AND QUALIFYING ACCOUNTS FOR THE YEARS ENDED JANUARY 31, 1997, 1996 AND 1995 (DOLLARS IN THOUSANDS) Additions Charged Additions Balance Balance at (Credited) Charged at Beginning to Costs & to Other End of of Period Expenses Accounts(b) Deductions Period --------- -------- ----------- ---------- ------ Deducted From Assets - -------------------- Allowance for Doubtful Accounts: Year ended January 31, 1997......... $1,421 $ 128 $109 $244 (a) $1,414 Year ended January 31, 1996......... 1,404 136 - 119 (a) 1,421 Year ended January 31, 1995......... 1,622 (151) 137 204 (a) 1,404 - --------- (a) Amounts written-off, net of recoveries. (b) Additions related to business acquisitions. S-2