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SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934
FOR THE QUARTERLY PERIOD ENDED SEPTEMBER 30, 1998
Commission file number 1-3605
KAISER ALUMINUM & CHEMICAL CORPORATION
(Exact name of registrant as specified in its charter)
DELAWARE 94-0928288
(State of incorporation) (I.R.S. Employer Identification
No.)
6177 SUNOL BOULEVARD, PLEASANTON, CALIFORNIA 94566-7769
(Address of principal executive offices) (Zip Code)
(925) 462-1122
(Registrant's telephone number, including area code)
Indicate by check mark whether the registrant (1) has filed all
reports required to be filed by Section 13 or 15(d) of the Securities
Exchange Act of 1934 during the preceding 12 months (or for such shorter
period that the registrant was required to file such reports), and (2) has
been subject to such filing requirements for the past 90 days.
Yes x No
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At November 2, 1998, the registrant had 46,171,365 shares of Common
Stock outstanding.
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KAISER ALUMINUM & CHEMICAL CORPORATION AND SUBSIDIARY COMPANIES
PART I - FINANCIAL INFORMATION
ITEM 1. FINANCIAL STATEMENTS
--------------------
CONSOLIDATED BALANCE SHEETS
(In millions of dollars)
September 30, December 31,
1998 1997
------------------------------
ASSETS (Unaudited)
Current assets:
Cash and cash equivalents $ 97.4 $ 15.8
Receivables 303.5 345.3
Inventories 519.7 568.3
Prepaid expenses and other current assets 119.2 121.3
------------------------------
Total current assets 1,039.8 1,050.7
Investments in and advances to unconsolidated affiliates 130.3 148.6
Property, plant, and equipment - net 1,156.1 1,171.8
Deferred income taxes 331.3 329.0
Other assets 330.2 317.2
------------------------------
Total $ 2,987.7 $ 3,017.3
==============================
LIABILITIES & STOCKHOLDERS' EQUITY
Current liabilities:
Accounts payable $ 171.9 $ 176.2
Accrued interest 24.6 37.6
Accrued salaries, wages, and related expenses 76.3 97.9
Accrued postretirement medical benefit obligation -
current portion 45.3 45.3
Other accrued liabilities 146.7 145.9
Payable to affiliates 80.1 82.4
Long-term debt - current portion 2.0 8.8
------------------------------
Total current liabilities 546.9 594.1
Long-term liabilities 491.1 492.0
Accrued postretirement medical benefit obligation 704.0 720.3
Long-term debt 962.5 962.9
Minority interests 100.1 98.4
Redeemable preference stock 19.9 27.7
Commitments and contingencies
Stockholders' equity:
Preference stock 1.5 1.6
Common stock 15.4 15.4
Additional capital 2,024.6 1,939.8
Accumulated deficit (112.5) (152.3)
Less: Note receivable from parent (1,765.8) (1,682.6)
------------------------------
Total stockholders' equity 163.2 121.9
------------------------------
Total $ 2,987.7 $ 3,017.3
==============================
The accompanying notes to interim consolidated financial statements are an
integral part of these statements.
KAISER ALUMINUM & CHEMICAL CORPORATION AND SUBSIDIARY COMPANIES
STATEMENTS OF CONSOLIDATED INCOME
(Unaudited)
(In millions of dollars)
Quarter Ended Nine Months Ended
September 30, September 30,
------------------------------ ------------------------------
1998 1997 1998 1997
------------------------------ ------------------------------
Net sales $ 541.6 $ 634.1 $ 1,753.4 $ 1,778.6
------------------------------ ------------------------------
Costs and expenses:
Cost of products sold 460.6 523.6 1,466.3 1,473.6
Depreciation 22.1 22.9 67.3 68.8
Selling, administrative, research and development,
and general 28.0 33.0 88.5 93.5
Restructuring of operations - - - 19.7
------------------------------ ------------------------------
Total costs and expenses 510.7 579.5 1,622.1 1,655.6
------------------------------ ------------------------------
Operating income 30.9 54.6 131.3 123.0
Other income (expense):
Interest expense (27.7) (27.4) (82.6) (83.3)
Other - net 1.3 2.0 (.5) 1.2
------------------------------ ------------------------------
Income before income taxes and minority interests 4.5 29.2 48.2 40.9
Benefit (provision) for income taxes 6.7 (11.0) (8.5) (2.9)
Minority interests - .2 1.3 (.7)
------------------------------ ------------------------------
Net income $ 11.2 $ 18.4 $ 41.0 $ 37.3
============================== ==============================
The accompanying notes to interim consolidated financial statements are an
integral part of these statements.
KAISER ALUMINUM & CHEMICAL CORPORATION AND SUBSIDIARY COMPANIES
STATEMENTS OF CONSOLIDATED CASH FLOWS
(Unaudited)
(In millions of dollars)
Nine Months Ended
September 30,
------------------------------
1998 1997
------------------------------
Cash flows from operating activities:
Net income $ 41.0 $ 37.3
Adjustments to reconcile net income to net cash
provided (used) by operating activities:
Depreciation 67.3 68.8
Restructuring of operations - 19.7
Non-cash benefit for income taxes (8.3) (12.5)
Amortization of excess investment over equity in
unconsolidated affiliates 7.5 8.7
Amortization of deferred financing costs and net
discount on long-term debt 3.0 4.5
Equity in (income) loss of unconsolidated
affiliates, net of distributions .9 16.7
Minority interests (1.3) .7
Decrease (increase) in receivables 26.9 (61.2)
Decrease in inventories 48.6 5.7
Decrease in prepaid expenses and other assets 32.7 1.1
Decrease in accounts payable (4.3) (28.2)
Decrease in accrued interest (12.9) (10.8)
Decrease in payable to affiliates and accrued
liabilities (64.5) (29.8)
Increase (decrease) in accrued and deferred
income taxes 3.1 (1.6)
Other 7.4 3.9
------------------------------
Net cash provided by operating activities 147.1 23.0
------------------------------
Cash flows from investing activities:
Capital expenditures (52.3) (94.7)
Net proceeds from disposition of property and
investments 3.6 22.2
Other (3.4) (2.5)
------------------------------
Net cash used by investing activities (52.1) (75.0)
------------------------------
Cash flows from financing activities:
Borrowings under revolving credit facility, net - -
Borrowings of long-term debt - 19.0
Repayments of long-term debt (7.1) (8.6)
Decrease (increase) in restricted cash, net 3.3 (6.5)
Payments to parent - (8.6)
Incurrence of financing costs (.6) (.6)
Dividends paid (.5) (.4)
Capital contributions .1 -
Redemption of minority interests' preference stock (8.6) 2.7
------------------------------
Net cash used by financing activities (13.4) (3.0)
------------------------------
Net increase (decrease) in cash and cash equivalents during
the period 81.6 (55.0)
Cash and cash equivalents at beginning of period 15.8 81.3
------------------------------
Cash and cash equivalents at end of period $ 97.4 $ 26.3
==============================
Supplemental disclosure of cash flow information:
Interest paid, net of capitalized interest $ 92.6 $ 89.5
Income taxes paid 9.8 13.9
Tax allocation payments to Kaiser Aluminum Corporation 2.7 .9
The accompanying notes to interim consolidated financial statements are an
integral part of these statements.
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except prices and per share amounts)
1. GENERAL
Kaiser Aluminum & Chemical Corporation (the "Company") is the
principal operating subsidiary of Kaiser Aluminum Corporation ("Kaiser").
Kaiser is a subsidiary of MAXXAM Inc. ("MAXXAM"). MAXXAM and one of its
wholly owned subsidiaries together own approximately 63% of Kaiser's Common
Stock with the remaining approximately 37% publicly held.
The foregoing unaudited interim consolidated financial statements have
been prepared in accordance with generally accepted accounting principles
for interim financial information and with the instructions to Form 10-Q
and Article 10 of Regulation S-X as promulgated by the Securities and
Exchange Commission. Accordingly, these financial statements do not
include all of the disclosures required by generally accepted accounting
principles for complete financial statements. These unaudited interim
consolidated financial statements should be read in conjunction with the
audited consolidated financial statements for the year ended December 31,
1997. In the opinion of management, the unaudited interim consolidated
financial statements furnished herein include all adjustments, all of which
are of a normal recurring nature, necessary for a fair statement of the
results for the interim periods presented.
The preparation of financial statements in accordance with generally
accepted accounting principles requires the use of estimates and
assumptions that affect the reported amounts of assets and liabilities,
disclosure of contingent assets and liabilities known to exist as of the
date the financial statements are published, and the reported amounts of
revenues and expenses during the reporting period. Uncertainties with
respect to such estimates and assumptions are inherent in the preparation
of the Company's consolidated financial statements; accordingly, it is
possible that the actual results could differ from these estimates and
assumptions, which could have a material effect on the reported amounts of
the Company's consolidated financial position and results of operations.
Operating results for the quarter and nine-month period ended
September 30, 1998, are not necessarily indicative of the results that may
be expected for the year ending December 31, 1998.
See Note 5 regarding recent accounting pronouncements.
2. INVENTORIES
The classification of inventories is as follows:
September 30, December 31,
1998 1997
------------------------------
Finished fabricated aluminum products $ 109.9 $ 103.9
Primary aluminum and work in process 187.3 226.6
Bauxite and alumina 101.0 108.4
Operating supplies and repair and maintenance parts 121.5 129.4
------------------------------
Total $ 519.7 $ 568.3
==============================
Substantially all product inventories are stated at last-in, first-out
(LIFO) cost, not in excess of market. Replacement cost is not in excess of
LIFO cost.
3. CONTINGENCIES
ENVIRONMENTAL CONTINGENCIES
The Company is subject to a number of environmental laws, to fines or
penalties assessed for alleged breaches of such environmental laws, and to
claims and litigation based upon such laws. The Company currently is
subject to a number of lawsuits under the Comprehensive Environmental
Response, Compensation and Liability Act of 1980, as amended by the
Superfund Amendments Reauthorization Act of 1986 ("CERCLA"), and, along
with certain other entities, has been named as a potentially responsible
party for remedial costs at certain third-party sites listed on the
National Priorities List under CERCLA.
Based on the Company's evaluation of these and other environmental
matters, the Company has established environmental accruals primarily
related to potential solid waste disposal and soil and groundwater
remediation matters. At September 30, 1998, the balance of such accruals,
which are primarily included in Long-term liabilities, was $28.3. These
environmental accruals represent the Company's estimate of costs reasonably
expected to be incurred based on presently enacted laws and regulations,
currently available facts, existing technology, and the Company's
assessment of the likely remediation actions to be taken. The Company
expects that these remediation actions will be taken over the next several
years and estimates that annual expenditures to be charged to these
environmental accruals will be approximately $2.0 to $9.0 for the years
1998 through 2002 and an aggregate of approximately $7.0 thereafter.
The Company believes that it has insurance coverage available to
recover certain incurred and future environmental costs and is actively
pursuing claims in this regard. Through September 30, 1998, no accruals
have been made for any such insurance recoveries. However, subsequent to
September 30, 1998, KACC determined that recoveries totalling up to
approximately $34.0 are likely to be received during the fourth quarter of
1998 related to current and future claims against certain of its insurers.
It is currently estimated that approximately one-fourth to one-third of the
recoveries are allocable to previously accrued (expensed) items. The
amount ultimately allocated to previously expensed items will be reflected
in earnings during the fourth quarter of 1998. No assurances can be given
that the Company will be successful in other attempts to recover incurred
or future costs from other insurers or that the amount of any recoveries
received will ultimately be adequate to cover costs incurred.
As additional facts are developed and definitive remediation plans and
necessary regulatory approvals for implementation of remediation are
established or alternative technologies are developed, changes in these and
other factors may result in actual costs exceeding the current
environmental accruals. The Company believes that it is reasonably
possible that costs associated with these environmental matters may exceed
current accruals by amounts that could range, in the aggregate, up to an
estimated $18.0. As the resolution of these matters is subject to further
regulatory review and approval, no specific assurance can be given as to
when the factors upon which a substantial portion of this estimate is based
can be expected to be resolved. However, the Company is currently working
to resolve certain of these matters.
While uncertainties are inherent in the final outcome of these
environmental matters, and it is presently impossible to determine the
actual costs that ultimately may be incurred, management currently believes
that the resolution of such uncertainties should not have a material
adverse effect on the Company's consolidated financial position, results of
operations, or liquidity.
ASBESTOS CONTINGENCIES
The Company is a defendant in a number of lawsuits, some of which
involve claims of multiple persons, in which the plaintiffs allege that
certain of their injuries were caused by, among other things, exposure to
asbestos during, and as a result of, their employment or association with
the Company or exposure to products containing asbestos produced or sold by
the Company. The lawsuits generally relate to products the Company has not
manufactured for at least 20 years. At September 30, 1998, the number of
such claims pending was approximately 86,400, as compared with 77,400 at
December 31, 1997. During the quarter and nine months ended September 30,
1998, approximately 5,500 and 16,000 of such claims were received and 3,000
and 7,000 of such claims were settled or dismissed, respectively. In
addition, the foregoing pending claims and settlement figures as of
September 30, 1998, do not reflect the fact that the Company has reached
agreements under which it will settle approximately 20,000 of the pending
asbestos-related claims over an extended period.
Based on past experience and reasonably anticipated future activity,
the Company has established an accrual for estimated asbestos-related costs
for claims filed and estimated to be filed through 2008. There are
inherent uncertainties involved in estimating asbestos-related costs, and
the Company's actual costs could exceed or be less than these estimates.
The Company's accrual was calculated based on the current and anticipated
number of asbestos-related claims, the prior timing and amounts of
asbestos-related payments, and the advice of Wharton Levin Ehrmantraut
Klein & Nash, P.A. with respect to the current state of the law related to
asbestos claims. Accordingly, an estimated asbestos-related cost accrual
of $164.9, before consideration of insurance recoveries, is included
primarily in Long-term liabilities at September 30, 1998. While the
Company does not presently believe there is a reasonable basis for
estimating such costs beyond 2008 and, accordingly, no accrual has been
recorded for such costs which may be incurred beyond 2008, there is a
reasonable possibility that such costs may continue beyond 2008, and such
costs may be substantial. The Company estimates that annual future cash
payments in connection with such litigation will be approximately $15.0 to
$26.0 for each of the years 1998 through 2002, and an aggregate of
approximately $64.0 thereafter.
The Company believes that it has insurance coverage available to
recover a substantial portion of its asbestos-related costs. The timing
and amount of future recoveries from the insurance carriers will depend on
the pace of claims review and processing by such carriers, and on the
resolution of any disputes which may arise in the course of discussions
regarding coverage under their policies. The Company believes, based on
prior insurance-related recoveries in respect of asbestos-related claims,
existing insurance policies, and the advice of Thelen Reid & Priest LLP
(formerly Thelen, Marrin, Johnson & Bridges LLP) with respect to applicable
insurance coverage law relating to the terms and conditions of those
policies, that substantial recoveries from the insurance carriers are
probable. Accordingly, an estimated aggregate insurance recovery of $131.9,
determined on the same basis as the asbestos-related cost accrual, is
recorded primarily in Other assets at September 30, 1998.
Management continues to monitor claims activity, the status of
lawsuits (including settlement initiatives), legislative progress, and
costs incurred in order to ascertain whether an adjustment to the existing
accruals should be made to the extent that historical experience may differ
significantly from the Company's underlying assumptions. While
uncertainties are inherent in the final outcome of these asbestos matters
and it is presently impossible to determine the actual costs that
ultimately may be incurred and insurance recoveries that will be received,
management currently believes that, based on the factors discussed in the
preceding paragraphs, the resolution of asbestos-related uncertainties and
the incurrence of asbestos-related costs net of related insurance
recoveries should not have a material adverse effect on the Company's
consolidated financial position, results of operations, or liquidity.
OTHER CONTINGENCIES
The Company is involved in various other claims, lawsuits, and other
proceedings relating to a wide variety of matters. While uncertainties are
inherent in the final outcome of such matters, and it is presently
impossible to determine the actual costs that ultimately may be incurred,
management currently believes that the resolution of such uncertainties and
the incurrence of such costs should not have a material adverse effect on
the Company's consolidated financial position, results of operations, or
liquidity.
See Note 10 of the Notes to Consolidated Financial Statements for the
year ended December 31, 1997.
4. DERIVATIVE FINANCIAL INSTRUMENTS AND RELATED HEDGING PROGRAMS
At September 30, 1998, the net unrealized gain on the Company's
position in aluminum forward sales and option contracts, based on an
average contract price of $.74 per pound of primary aluminum, natural gas,
fuel oil and diesel fuel forward purchase and option contracts, and forward
foreign exchange contracts, was approximately $17.6. Any gains or losses
on the derivative contracts utilized in the Company's hedging activities
are offset by losses or gains, respectively, on the transactions being
hedged. However, see Note 5 regarding a recent accounting pronouncement.
ALUMINA AND ALUMINUM
The Company's earnings are sensitive to changes in the prices of
alumina, primary aluminum and fabricated aluminum products, and also depend
to a significant degree upon the volume and mix of all products sold.
Primary aluminum prices have historically been subject to significant
cyclical fluctuations. Since 1993, the Average Midwest transaction price
for primary aluminum has ranged from approximately $.50 to $1.00 per pound.
Alumina prices as well as fabricated aluminum product prices (which vary
considerably among products) are significantly influenced by changes in the
price of primary aluminum but generally lag behind primary aluminum price
changes by up to three months.
From time to time in the ordinary course of business, the Company
enters into hedging transactions to provide price risk management in
respect of the net exposure of earnings resulting from (i) anticipated
sales of alumina, primary aluminum and fabricated aluminum products, less
(ii) expected purchases of certain items, such as aluminum scrap, rolling
ingot, and bauxite, whose prices fluctuate with the price of primary
aluminum. Forward sales contracts are used by the Company to effectively
fix the price that the Company will receive for its shipments. The Company
also uses option contracts (i) to establish a minimum price for its product
shipments, (ii) to establish a "collar" or range of prices for the
Company's anticipated sales, and/or (iii) to permit the Company to realize
possible upside price movements. As of September 30, 1998, the Company had
sold forward, at fixed prices, approximately 23,400 and 24,000 tons* of
primary aluminum with respect to 1998 and 1999, respectively. As of
September 30, 1998, the Company had also purchased put options to establish
a minimum price for approximately 11,250 tons of primary aluminum with
respect to 1998 and had entered into option contracts that established a
price range for an additional 57,900 and 124,500 tons for 1998 and 1999,
respectively. Additionally, at September 30, 1998, the Company also held
fixed price purchase contracts for 16,100 tons of primary aluminum with
respect to 1998.
As of September 30, 1998, the Company had sold forward virtually all
of the alumina available to it in excess of its projected internal smelting
requirements for 1998, 1999 and 2000 at prices indexed to future prices of
primary aluminum.
ENERGY
The Company is exposed to energy price risk from fluctuating prices
for fuel oil, diesel fuel, and natural gas consumed in the production
- ------------------
* All references to tons in this report refer to metric tons of 2,204.6
pounds.
process. Accordingly, the Company from time to time in the ordinary course
of business enters into hedging transactions with major suppliers of energy
and energy related financial instruments. As of September 30, 1998, the
Company had a combination of fixed price purchase and option contracts for
the purchase of approximately 45,000 MMBtu of natural gas per day during
the remainder of 1998. As of September 30, 1998, the Company also held a
combination of fixed price purchase and option contracts for an average of
232,000 and 245,000 barrels per month of fuel oil and diesel fuel for 1998
and 1999, respectively.
FOREIGN CURRENCY
The Company enters into forward exchange contracts to hedge material
cash commitments to foreign subsidiaries or affiliates. At September 30,
1998, the Company had net forward foreign exchange contracts totaling
approximately $168.8 for the purchase of 246.6 Australian dollars from
October 1998 through December 2000, in respect of its commitments for 1998
through 2000 expenditures denominated in Australian dollars.
See Note 11 of the Notes to Consolidated Financial Statements for the
year ended December 31, 1997.
5. RECENT ACCOUNTING PRONOUNCEMENTS
Statement of Financial Accounting Standards No. 130, Reporting
Comprehensive Income ("SFAS No. 130") was issued in June 1997 and was
adopted by the Company as of January 1, 1998. SFAS No. 130 requires the
presentation of an additional income measure (termed "comprehensive
income"), which adjusts traditional net income for certain items that
previously were only reflected as direct charges to equity (such as minimum
pension liabilities).
Statement of Financial Accounting Standard No. 133, Accounting for
Derivative Instruments and Hedging Activities ("SFAS No. 133") was issued
in June 1998 and requires companies to recognize all derivative instruments
as assets or liabilities in the balance sheet and to measure those
instruments at fair value. SFAS No. 133 must be adopted by the Company no
later than January 1, 2000, although earlier application is permitted. The
Company is currently evaluating how and when to implement SFAS No. 133.
Currently, the dollar amount of the Company's comprehensive income
adjustments is not significant so there is not a significant difference
between "traditional" net income and comprehensive income for the quarter
and nine-month periods ended September 30, 1998 and 1997. However,
differences between comprehensive income and traditional net income may
become significant in future periods as a result of SFAS No. 133. As
discussed more fully in Note 4, the intent of the Company's hedging program
is to "lock-in" a price (or range of prices) for products sold/used so that
earnings and cash flows are subject to reduced risk of volatility. Under
SFAS No. 133, the Company will be required to "mark-to-market" its hedging
positions at each period end in advance of reflecting the physical
transaction to which the hedge relates. Pursuant to SFAS No. 130, the
Company will reflect changes in the fair value of its open hedging
positions as an increase or reduction in stockholders' equity through
comprehensive income. Under SFAS No. 130, the impact of the changes in
fair value of financial instruments will reverse out of comprehensive
income (net of any fluctuations in other "open" positions) and will be
reflected in traditional net income when the subsequent physical
transaction occurs.
The combined result of SFAS No's. 130 and 133 will be that there will
be fluctuations in comprehensive income and stockholders' equity in periods
of price volatility, despite the fact that the Company's cash flow and
earnings will be "fixed" to the extent hedged. The amount of such
fluctuations could be significant.
ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND
---------------------------------------------------------------
RESULTS OF OPERATIONS
---------------------
This section should be read in conjunction with the response to Item
1, Part I, of this Report.
This section contains statements which constitute "forward-looking
statements" within the meaning of the Private Securities Litigation Reform
Act of 1995. These statements appear in a number of places in this section
(see, for example, "Recent Events and Developments," "Results of
Operations," and "Liquidity and Capital Resources"). Such statements can
be identified by the use of forward-looking terminology such as "believes,"
"expects," "may," "estimates," "will," "should," "plans" or "anticipates"
or the negative thereof or other variations thereon or comparable
terminology, or by discussions of strategy. Readers are cautioned that any
such forward-looking statements are not guarantees of future performance
and involve significant risks and uncertainties, and that actual results
may vary materially from those in the forward-looking statements as a
result of various factors. These factors include the effectiveness of
management's strategies and decisions, general economic and business
conditions, developments in technology, new or modified statutory or
regulatory requirements, and changing prices and market conditions. This
section and the Company's Annual Report on Form 10-K for the year ended
December 31, 1997, each identify other factors that could cause such
differences. No assurance can be given that these are all of the factors
that could cause actual results to vary materially from the forward-looking
statements.
RECENT EVENTS AND DEVELOPMENTS
Substantially all of the Company's hourly workforce at the Gramercy,
Louisiana, alumina refinery, Mead and Tacoma, Washington, aluminum
smelters, Trentwood, Washington, rolling mill, and Newark, Ohio, extrusion
facility were covered by a master labor agreement with the United
Steelworkers of America (the "USWA") which expired on September 30, 1998.
The Company has previously reported that it did not reach a settlement with
the USWA prior to the expiration of the master agreement and the USWA chose
to strike. Until the strike ends, the Company plans to run the facilities
using a combination of temporary workers, salaried employees, retirees and
others. Based on operating results to date, the Company believes that a
significant business interruption will not occur. The Company will
initially experience an adverse impact on its profitability until plant
operations and temporary workforce levels are stabilized at the five
facilities. The Company currently expects operations at those facilities
to be stabilized and able to run at, or near, full capacity, if it is
deemed appropriate to do so, at a level of profitability approximating pre-
strike levels (subject to market conditions) by the end of the fourth
quarter of 1998 or during the first quarter of 1999. However, no assurances
can be given that the Company's efforts to run the plants on a sustained
basis, without a business interruption or negative impact on the Company's
operating results will be successful.
The Company and the USWA are communicating and several meetings have
been held. However, no formal schedule for bargaining sessions has been
developed at this time. The objective of the Company has been and
continues to be to negotiate a fair labor contract that is consistent with
its business strategy and the commercial realities of the marketplace.
The Company has previously announced that it temporarily curtailed
three out of a total of eleven potlines at its Mead and Tacoma, Washington,
aluminum smelters at September 30, 1998, as a result of the USWA strike.
The curtailed potlines represent approximately 70,000 tons of annual
production out of a total production capacity of 273,000 tons per year at
the facilities. The Company has also announced that it has begun
preparations to restart all three curtailed lines. However, neither the
number of potlines nor the actual timing of any such restart has yet to be
determined and will be dependent upon market conditions and other factors.
During 1998, the Company's 90%-owned Volta Aluminium Company Limited
("Valco") smelter in Ghana reached an agreement with the Volta River
Authority ("VRA") to receive compensation in lieu of the power necessary to
run two potlines that were curtailed during February 1998 and April 1998.
The compensation is substantially mitigating the financial impact of the
curtailment. Valco had previously curtailed one additional potline in
January 1998, for which it received no compensation. Valco is now
operating only one of its five potlines, as compared to 1997, when Valco
operated four potlines. Each of Valco's potlines produces, on average,
approximately 40,000 tons of primary aluminum per year. As previously
announced, the Company has notified the VRA that it believes it had the
contractual rights at the beginning of 1998 to sufficient energy to run
four and one-half potlines for the balance of the year. Valco continues to
seek compensation from the VRA with respect to the January 1998 reduction
of its power allocation. Valco and the VRA also are in continuing
discussions concerning other matters, including steps that might be taken
to reduce the likelihood of power curtailments beyond 1998. No assurances
can be given as to the success of these discussions. In November 1998
Valco received notification from the VRA as to the facility's proposed
1999 power allocation. Valco anticipates making a formal response to the
VRA's proposal no later than early to mid-December. While the proposed
allocation would enable Valco to operate up to approximately three potlines,
any decisions by Valco to restart any of the currently curtailed potlines
will be makde only after further discussions with the VRA and after
consideratin of market and other economic factors.
The Company believes that it has insurance coverage available to
recover certain incurred and future environmental costs and is actively
pursuing claims in this regard. Through September 30, 1998, no accruals
have been made for any such insurance recoveries. However, subsequent to
September 30, 1998, KACC determined that recoveries totalling up to
approximately $34.0 million are likely to be received during the fourth
quarter of 1998 related to current and future claims against certain of
its insurers. It is currently estimated that approximately one-fourth to
one-third of the recoveries are allocable to previously accrued (expensed)
items. The amount ultimately allocated to previously expensed items will
be reflected in earnings during the fourth quarter of 1998. No assurances
can be given that the Company will be successful in other attempts to
recover incurred or future costs from other insurers or that the amount of
any recoveries received will ultimately be adequate to cover costs incurred.
The Company has previously disclosed that it set a goal of achieving
$120.0 million of pre-tax cost reductions and other profit improvements,
independent of metal price changes, with the full effect planned to be
realized in 1998 and beyond, measured against 1996 results. The Company
believes that its operations had achieved the run rate necessary to meet
this objective prior to the end of the third quarter, when the impact of
such items as the operating level at Valco, the USWA strike and foreign
currency changes are excluded from the analysis, and that it has
implemented the steps that will allow it to sustain the stated goal over
the long term. The Company remains committed to sustaining the full $120.0
million improvement and to generating additional profit improvements in
future years, however, no assurances can be given that the Company will be
successful in this regard.
In addition to working to improve the performance of the Company's
existing assets, the Company has expended significant efforts on analyzing
its existing asset portfolio with the intent of focusing its efforts and
capital in sectors of the industry that are considered most attractive.
Additional portfolio analysis and initiatives are ongoing.
RESULTS OF OPERATIONS
The table on the following page provides selected operational and
financial information on a consolidated basis with respect to the Company
for the quarter and nine-month periods ended September 30, 1998, and 1997.
As an integrated aluminum producer, the Company uses a portion of its
bauxite, alumina and primary aluminum production for additional processing
at certain of its other facilities. Intracompany shipments and sales are
excluded from the information set forth on the following page.
Interim results are not necessarily indicative of those for a full
year.
SELECTED OPERATIONAL AND FINANCIAL INFORMATION
(Unaudited)
(In millions of dollars, except shipments and prices)
Quarter Ended Nine Months Ended
September 30, September 30,
------------------------------ ------------------------------
1998 1997 1998 1997
------------------------------ ------------------------------
Shipments: (1)
Alumina 644.6 579.2 1,721.7 1,457.0
Aluminum products:
Primary aluminum 61.5 86.4 210.3 246.9
Fabricated aluminum products 97.7 105.2 311.0 299.5
------------------------------ ------------------------------
Total aluminum products 159.2 191.6 521.3 546.4
============================== ==============================
Average realized sales price:
Alumina (per ton) $ 190 $ 200 $ 195 $ 196
Primary aluminum (per pound) .70 .76 .70 .75
Net sales:
Bauxite and alumina:
Alumina $ 122.6 $ 115.9 $ 336.4 $ 285.6
Other (2) (3) 24.7 27.1 77.2 80.2
------------------------------ ------------------------------
Total bauxite and alumina 147.3 143.0 413.6 365.8
------------------------------ ------------------------------
Aluminum processing:
Primary aluminum 94.6 145.0 326.6 409.5
Fabricated aluminum products 298.8 341.7 1,008.7 990.6
Other (3) .9 4.4 4.5 12.7
------------------------------ ------------------------------
Total aluminum processing 394.3 491.1 1,339.8 1,412.8
------------------------------ ------------------------------
Total net sales $ 541.6 $ 634.1 $ 1,753.4 $ 1,778.6
============================== ==============================
Operating income (loss):
Bauxite and alumina (4) $ 9.2 $ 8.8 $ 30.4 $ 14.8
Aluminum processing (4) (5) 38.8 64.1 152.7 161.6
Corporate (6) (17.1) (18.3) (51.8) (53.4)
------------------------------ ------------------------------
Total operating income $ 30.9 $ 54.6 $ 131.3 $ 123.0
============================== ==============================
Net income $ 11.2 $ 18.4 $ 41.0 $ 37.3
============================== ==============================
Capital expenditures $ 15.6 $ 25.9 $ 52.3 $ 94.7
============================== ==============================
- ---------------
(1) In thousands of metric tons.
(2) Includes net sales of bauxite.
(3) Includes the portion of net sales attributable to minority interests
in consolidated subsidiaries.
(4) Operating income for the quarter and nine-month period ended September
30, 1998, reflects a reduced level of profitability and increased
costs related to preparation for the work stoppage at five locations
(see Recent Events). The third quarter profitability impact for the
Bauxite and alumina segment was nominal.
(5) Includes a pre-tax charge of $15.1 related to restructuring of
operations recorded in the quarter ended June 30, 1997.
(6) Includes a pre-tax charge of $4.6 related to restructuring of
operations recorded in the quarter ended June 30, 1997.
OVERVIEW
The Company's operating results are sensitive to changes in prices of
alumina, primary aluminum, and fabricated aluminum products, and also
depend to a significant degree on the volume and mix of all products sold
and on the Company's hedging strategies. Primary aluminum prices have
historically been subject to significant cyclical fluctuations. Alumina
prices as well as fabricated aluminum product prices (which vary
considerably among products) are significantly influenced by changes in the
price of primary aluminum but generally lag behind primary aluminum price
changes by up to three months.
During 1997, the Average Midwest Transaction Price ("AMT Price") for
primary aluminum remained fairly stable generally in the $.75 - $.80 range
through November and then declined during December to the $.70 - $.75
range. After beginning 1998 at approximately $.73, the AMT Price for
primary aluminum has declined throughout 1998 to approximately $.63 at the
end of September 1998. The AMT Price for primary aluminum for the week
ended October 30, 1998, was approximately $.62 per pound.
See Note 4 of the Notes to Interim Consolidated Financial Statements
for a discussion of the Company's hedging activities.
QUARTER AND NINE MONTHS ENDED SEPTEMBER 30, 1998, COMPARED TO QUARTER AND
NINE MONTHS ENDED SEPTEMBER 30, 1997
SUMMARY
The Company reported net income of $11.2 million, for the third
quarter of 1998, compared to a net income of $18.4 million, for the same
period of 1997. Net sales in the third quarter of 1998 totaled $541.6
million compared to $634.1 million in the third quarter of 1997.
For the nine-month period ended September 30, 1998, net income was
$41.0 million, compared to net income of $37.3 million, for the nine-month
period ended September 30, 1997. Net sales for the nine-month period ended
September 30, 1998, were $1,753.4 million compared to $1,778.6 million for
the first nine months of 1997.
Results for the quarter and nine-month period ended September 30,
1998, included two essentially offsetting non-recurring items, a favorable
$8.3 million non-cash tax provision benefit resulting from the resolution
of certain matters and the unfavorable gross profit impact of preparing for
a strike by employees represented by the USWA at five locations.
Results for the nine-month period ended September 30, 1997, included
the effect of certain nonrecurring items including a $19.7 million
restructuring charge and an offsetting $12.5 million non-cash tax benefit
related to settlement of certain matters. Additionally, results for the
nine-month periods ended September 30, 1998, and 1997, included charges
related to additional litigation reserves of $3.9 million and $5.8 million,
respectively.
BAUXITE AND ALUMINA
Net sales of alumina increased by 6% for the quarter ended September
30, 1998, from the comparable prior year period, as a result of an 11%
increase in alumina shipments, offset by a 5% decrease in average realized
price. For the nine-month period ended September 30, 1998, net sales of
alumina increased by 18%, from the comparable period in the prior year due
to a 18% increase in alumina shipments. Increased shipments of alumina in
the quarter and nine-month period ended September 30, 1998, were due, in
part, to reduced intracompany usage of alumina at Valco.
On a comparative basis, operating income for the segment was flat for
the quarter, and up for nine-month period ended September 30, 1998,
primarily due to the price and volume factors discussed above.
ALUMINUM PROCESSING
Net sales of primary aluminum for the quarter ended September 30, 1998
decreased by 35% from the comparable prior year period as a result of a 28%
decrease in shipments, primarily due to the aforementioned Valco potline
curtailments, as well as a 7% decrease in average realized prices. Net
sales of fabricated aluminum products for the quarter ended September 30,
1998, were down 13% as compared to the prior year period as a result of a
7% decrease in shipments and a 6% decrease in average realized prices. The
decrease in fabricated aluminum product shipments from the third quarter of
1997 was the result of a reduced demand for engineered products resulting
from strikes at two major end users of such products and an inventory
destocking among customers of heat-treat general engineering products.
For the nine-month period ended September 30, 1998, net sales for the
aluminum processing segment decreased by approximately 5% compared to the
nine-month period ended September 30, 1997. Net sales of primary aluminum
for the 1998 period declined by 20% from the comparable prior year period
as a result of the price and volume factors discussed above. This decline
was partially offset on a year-to-date basis by a 2% increase in net sales
of fabricated aluminum products. The increase in net sales of fabricated
aluminum products on a year-to-date basis was the result of a 4% increase
in shipments offset by a 2% decrease in average realized prices. Increased
year-over-year shipments reflect increased demand in the first half of the
year, particularly for heat treat products.
Operating income for the aluminum processing segment declined in the
quarter and nine-month period ended September 30, 1998, from the comparable
prior year periods primarily due to the increased costs and reduced
profitability caused by preparations for a work stoppage at the Company's
five USWA locations (as further discussed above) and due to a decline in
the average realized price for primary aluminum. Reduced shipments of
primary aluminum in the third quarter of 1998, as well as on a year-to-date
basis, were substantially offset by compensation recorded by the Company
(which will be received over a 18-month period which began in July 1998)
for two of the three Valco potlines curtailed during 1998. Segment
operating income for the quarter and year-to-date periods ended September
30, 1998, was also impacted by the price and volume factors affecting
fabricated aluminum products discussed above.
Operating income for the quarter and nine-month period ended September
30, 1997, included approximately $2.7 million and $7.5 million,
respectively, from the settlement of certain issues related to energy
service contracts. Operating income for the nine-month period ended
September 30, 1997, also included a $15.1 million charge resulting from the
previously discussed restructuring of operations.
CORPORATE
Corporate operating expenses represent corporate general and
administrative expenses which are not allocated to the Company's business
segments. Operating results for the nine-month period ended September 30,
1997, include a pre-tax charge of approximately $4.6 million associated
with the Company's restructuring of operations.
LIQUIDITY AND CAPITAL RESOURCES
OPERATING ACTIVITIES
At September 30, 1998, the Company had working capital of $492.9
million, compared with working capital of $456.6 million at December 31,
1997. The increase in working capital primarily results from increases in
Cash and cash equivalents and decreases in accrued interest and accrued
salaries, wages and related expenses offset, in part, by decreases in
Receivables and Inventories.
INVESTING ACTIVITIES
Capital expenditures during the nine months ended September 30, 1998,
were $52.3 million and were used primarily to improve production
efficiency, reduce operating costs, expand capacity at existing facilities,
and construct new facilities. Total consolidated capital expenditures (of
which approximately 8% is expected to be funded by the Company's minority
partners in certain foreign joint ventures) are expected to be between
$75.0 and $125.0 million per annum in each of 1998 through 2000.
During 1998, the Micromill(TM) facility commenced shipments of
commercial products to customers, but the amount of such shipments has been
minimal. Additional product trials for international and domestic
customers were conducted in the third quarter. However, the Micromill(TM)
technology has not yet been fully implemented or commercialized, and there
can be no assurances that full implementation or commercialization will be
successful. In October 1998, the Company temporarily suspended
substantially all of its Micromill(TM) commercialization efforts and
temporarily transferred the employees of the Micromill(TM) facility to the
Company's strike affected plants in the State of Washington in order to
supplement the workforce at those locations. Re-commencement of the
commercialization efforts on the Micromill(TM) technology will depend on when
the strike ends, when the employees from the Micromill(TM) facility are no
longer needed at the strike affected plants and other economic
considerations.
Management continues to evaluate numerous projects, including the
Micromill(TM) technology, all of which would require substantial capital,
both in the United States and overseas.
FINANCING ACTIVITIES AND LIQUIDITY
At September 30, 1998, the Company had long-term debt of $964.5
million, compared with $971.7 million at December 31, 1997.
At September 30, 1998, $274.1 million (of which $74.1 million could
have been used for letters of credit) was available to the Company under
the Credit Agreement and no amounts were outstanding under the revolving
credit facility. Loans under the Credit Agreement bear interest at a
spread (which varies based on the results of a financial test) over either
a base rate or LIBOR at the Company's option. During the nine-month period
ended September 30, 1998, the average per annum interest rates on loans
outstanding under the Credit Agreement was approximately 9%. The Credit
Agreement does not permit the Company or Kaiser to pay any dividends on
their common stock.
Management believes that the Company's existing cash resources,
together with cash flows from operations and borrowings under the Credit
Agreement, will be sufficient to meet its working capital and capital
expenditure requirements for the next year. Additionally, with respect to
long-term liquidity, management believes that operating cash flow, together
with the expected ability to obtain both short and long-term financing,
should provide sufficient funds to meet the Company's working capital and
capital expenditure requirements.
OTHER MATTERS
YEAR 2000
The Company utilizes software and related technologies throughout its
business that will be affected by the date change to the year 2000. There
may also be technology embedded in certain of the equipment owned or used
by the Company that is susceptible to the year 2000 date change as well.
The Company has implemented a company-wide program to coordinate the year
2000 efforts of its individual business units and to track their progress.
The intent of the program is to make sure that critical items are
identified on a sufficiently timely basis to assure that the necessary
resources can be committed to address any material risk areas that could
prevent the Company's systems and assets from being able to meet the
Company's business needs and objectives. Year 2000 progress and readiness
has also been the subject of the Company's normal, recurring internal audit
function.
Each of the Company's business units has developed, or is completing,
year 2000 plans specifically tailored to their individual situations. A
wide range of solutions is being implemented, including modifying existing
systems and, in limited cases where it is cost effective, purchasing new
systems. Spending related to these projects, which began in 1997 and is
expected to continue through 1999, is currently estimated to be in the $10-
15 million range. System modification costs are being expensed as
incurred. Costs associated with new systems are being capitalized and will
be amortized over the life of the product. The Company has established an
internal goal of having all necessary system changes in place and tested by
mid-year 1999. The Company plans to commit the necessary resources to meet
this deadline.
In addition to addressing the Company's internal systems, the company-
wide program involves identification of key suppliers, customers, and other
third-party relationships that could be impacted by year 2000 issues. A
general survey has been conducted of the Company's supplier base. Direct
contact has been made, or is in progress, with parties which are deemed to
be particularly critical including financial institutions, power suppliers,
and customers, with which the Company has a material relationship.
Each business unit, including the corporate group, is developing a
contingency plan covering the steps that would be taken if a year 2000
problem were to occur despite the Company's best efforts to identify and
remediate all critical at-risk items. Each contingency plan will address,
among other things, matters such as alternative suppliers for critical
inputs, incremental standby labor requirements at the millennium to address
any problems as they occur, and backup processing capabilities for critical
equipment or processes. The goal of the contingency plans will be to
minimize any business interruptions and the associated financial
implications.
While the Company believes that its program is sufficient to identify
the critical issues and associated costs necessary to address possible year
2000 problems in a timely manner, there can be no assurances that the
program, or underlying steps implemented, will be successful in resolving
all such issues by the Company's mid-1999 goal or prior to the year 2000.
If the steps taken by the Company (or critical third parties) are not made
in a timely manner, or are not successful in identifying and remediating
all significant year 2000 issues, business interruptions or delays could
occur and could have a material adverse impact on the Company's results and
financial condition. However, based on the information the Company has
gathered to date and the Company's expectations of its ability to remediate
problems encountered, the Company currently believes that significant
business interruptions that would have a material impact on the Company's
results or financial condition will not be encountered.
PART II - OTHER INFORMATION
ITEM 1. LEGAL PROCEEDINGS
-----------------
Asbestos-related Litigation
The Company is a defendant in a number of lawsuits, some of which
involve claims of multiple persons, in which the plaintiffs allege that
certain of their injuries were caused by, among other things, exposure to
asbestos during, and as a result of, their employment or association with
the Company or exposure to products containing asbestos produced or sold by
the Company. The portion of Note 3 of the Notes to Interim Consolidated
Financial Statements contained in this report under the heading "Asbestos
Contingencies" is incorporated herein by reference. See Part I, Item 3.
"LEGAL PROCEEDINGS - Asbestos-related Litigation" in the Company's Form 10-
K for the year ended December 31, 1997.
United States of America v. Kaiser Aluminum & Chemical Corporation
On August 28, 1998, a Certificate of Completion was filed with the
United States District Court for the Eastern District of Washington,
evidencing completion of a program of plant improvements and operational
changes at the Company's Trentwood, Washington, facility, and the
attainment and maintenance of furnace compliance with the capacity standard
in the Washington State Implementation Plan. Thirty days thereafter, the
Consent Decree between the Company and the United States Environmental
Protection Agency was terminated.
Hammons v. Alcan Aluminum Corp. et al
On May 4, 1998, the United States Court of Appeals for the Ninth
Circuit denied the plaintiff's petition for a rehearing en banc. On August
12, 1998, the plaintiff filed a petition with the Supreme Court of the
United States for a writ of certiorari, which petition was denied on
October 19, 1998.
ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K
--------------------------------
(a) Exhibits.
Exhibit No. Exhibit
----------- -------
3.1 Restated Certificate of Incorporation of Kaiser Aluminum &
Chemical Corporation (the "Company" or "KACC"), dated July
25, 1989, (incorporated by reference to Exhibit 3.1 to the
Registration Statement on Form S-1, dated August 25, 1989,
filed by KACC, Registration No. 33-30645).
3.2 Certificate of Retirement of KACC, dated February 7, 1990
(incorporated by reference to Exhibit 3.2 to the Report on
Form 10-K for the period ended December 31, 1989, filed by
KACC, File No. 1-3605).
3.3 Amended and Restated Bylaws of KACC, dated October 1, 1997.
*10.1 Letter Agreement, dated July 21, 1998, between the Company
and Lawrence L. Watts concerning employment and severance
matters.
*10.2 Agreement, effective January 1, 1999, between KACC and
Lawrence L. Watts concerning certain consulting services to
be provided to KACC.
*10.3 Employment agreement between KACC and Raymond J. Milchovich
made effective for the period from January 1, 1998, to
December 31, 2002.
*10.4 Time-Based Stock Option Grant Pursuant to the Kaiser 1997
Omnibus Stock Incentive Plan to Raymond J. Milchovich
effective July 2, 1998.
*10.5 Employment agreement between KACC and John T. La Duc made
effective for the period from January 1, 1998 to December
31, 2002.
*10.6 Time-Based Stock Option Grant Pursuant to the Kaiser 1997
Omnibus Stock Incentive Plan to John T. La Duc effective
July 10, 1998.
*27 Financial Data Schedule.
(b) Reports on Form 8-K.
No Report on Form 8-K was filed by the Company during the quarter
ended September 30, 1998.
- ---------------
* Filed herewith
SIGNATURE
Pursuant to the requirements of the Securities Exchange Act of 1934,
the registrant has duly caused this report to be signed on its behalf by
the undersigned thereunto duly authorized, who have signed this report on
behalf of the registrant as the principal financial officer and principal
accounting officer of the registrant, respectively.
KAISER ALUMINUM & CHEMICAL
CORPORATION
/s/ John T. La Duc
By: ----------------------------
John T. La Duc
Executive Vice President and
Chief Financial Officer
(Principal Financial Officer)
/s/ Daniel D. Maddox
By: ----------------------------
Daniel D. Maddox
Vice President and Controller
(Principal Accounting Officer)
Dated: November 16, 1998