SECURITIES AND EXCHANGE COMMISSION WASHINGTON, DC 20549 ------------------------------------------ FORM 10-K (mark one) [ X ] Annual Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 for the fiscal year ended September 27, 1997 [ ] Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 Commission file number 1-10573 THERMO POWER CORPORATION (Exact name of Registrant as specified in its charter) Massachusetts 04-2891371 (State or other jurisdiction of (I.R.S. Employer incorporation or organization) Identification No.) 81 Wyman Street, P.O. Box 9046 Waltham, Massachusetts 02254-9046 (Address of principal executive offices) (Zip Code) Registrant's telephone number, including area code: (781) 622-1000 Securities registered pursuant to Section 12(b) of the Act: Title of each class Name of each exchange on which registered ---------------------------- ----------------------------------------- Common Stock, $.10 par value American Stock Exchange Securities registered pursuant to Section 12(g) of the Act: None Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months, and (2) has been subject to the filing requirements for at least the past 90 days. Yes [ X ] No [ ] Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of the Registrant's knowledge, in definitive proxy or information statements incorporated by reference into Part III of this Form 10-K or any amendment to this Form 10-K. [ ] The aggregate market value of the voting stock held by nonaffiliates of the Registrant as of October 31, 1997, was approximately $30,918,000. As of October 31, 1997, the Registrant had 11,916,247 shares of Common Stock outstanding. DOCUMENTS INCORPORATED BY REFERENCE Portions of the Registrant's Annual Report to Shareholders for the fiscal year ended September 27, 1997, are incorporated by reference into Parts I and II. Portions of the Registrant's definitive Proxy Statement for the Annual Meeting of Shareholders to be held on March 13, 1998, are incorporated by reference into Part III. PAGE PART I Item 1. Business (a) General Development of Business Thermo Power Corporation (the Company or the Registrant) develops and commercializes environmentally sound and economically efficient power generation, cooling, lighting, and related products. At fiscal year-end 1997, the Company's business was divided into three segments. The Industrial Refrigeration Systems segment develops, manufactures, markets, and services industrial refrigeration and commercial cooling equipment, and also rents commercial cooling and industrial refrigeration equipment. The Engines segment develops, manufactures, markets, and services gasoline engines for recreational boats, propane and gasoline engines for lift trucks, and natural gas engines for fleet vehicles and industrial applications. The Cooling and Cogeneration Systems segment develops, manufactures, markets, and services natural gas cooling and cogeneration systems, and conducts research and development on applications of thermal energy and pollution control. The Company's thermoelectric cooling modules are used to control the temperature of laser diodes in fiber-optic telecommunication equipment and biomedical instruments, as well as thermal reference sources (TRSs), which are used for calibrating infrared imaging systems. The Company is also researching other potential applications for this technology. Through its 78%-owned ThermoLyte Corporation (ThermoLyte) subsidiary, formed in March 1995, the Company is developing and commercializing various gas-powered lighting products. On November 6, 1997, the Company declared unconditional in all respects its cash tender offer for the outstanding ordinary shares of Peek plc (Peek). The aggregate cost to acquire all outstanding Peek ordinary shares is estimated at approximately $163 million. The Company paid $2.3 million for shares acquired in fiscal 1997 and $147.9 million for shares acquired from September 28, 1997, through November 19, 1997. The Company owned 92% of the outstanding ordinary shares of Peek as of November 19, 1997. The Company expects to make payments for the remaining ordinary shares outstanding during the first quarter of fiscal 1998. To finance the acquisition of Peek, the Company used internal funds and borrowed $160.0 million from Thermo Electron. Peek, a London Stock Exchange-listed company, develops, markets, installs, and services equipment to monitor and regulate traffic flow, ease roadway congestion, improve safety, and collect data. Peek also manufactures density and flow meters, primarily used by the water and oil industries. Peek had revenues in calendar 1996, excluding revenues from businesses sold in 1996 and 1997, of approximately 140 million pounds sterling, or approximately $219 million, and profit on ordinary activities after taxation, excluding profits from businesses sold in 1996 and 1997, of approximately 8 million pounds sterling, or approximately $12 million. Peek's results of operations in calendar 1996 are unaudited and were accounted for in accordance with generally accepted accounting principles in the United Kingdom, which differ in certain respects from U.S. generally accepted accounting principles. 2PAGE The Company was originally incorporated in Massachusetts in June 1985 under the name Tecogen Inc., as a wholly owned subsidiary of Thermo Electron to succeed the business of Thermo Electron's Thermal Products Division. In March 1993, the Company's name was changed to Thermo Power Corporation. As of September 27, 1997, Thermo Electron owned 8,127,906 shares of the Company's common stock, representing 68% of such stock outstanding at that time. Thermo Electron is a world leader in environmental monitoring and analysis instruments, biomedical products such as heart-assist devices and mammography systems, papermaking and recycling equipment, biomass electric power generation, and other specialized products and technologies. Thermo Electron also provides a range of services related to environmental quality. During fiscal 19971, Thermo Electron purchased 213,100 shares of the Company's common stock in the open market at a total price of $1,815,000. Forward-looking Statements Forward-looking statements, within the meaning of Section 21E of the Securities Exchange Act of 1934, are made throughout this Annual Report on Form 10-K. For this purpose, any statements contained herein that are not statements of historical fact may be deemed to be forward-looking statements. Without limiting the foregoing, the words "believes," "anticipates," "plans," "expects," "seeks," "estimates," and similar expressions are intended to identify forward-looking statements. There are a number of important factors that could cause the results of the Company to differ materially from those indicated by such forward-looking statements, including those detailed under the heading "Forward-looking Statements" in the Registrant's Fiscal 1997 Annual Report to Shareholders, which statements are incorporated herein by reference. (b) Financial Information About Industry Segments Financial information concerning the Company's industry segments is summarized in Note 11 to Consolidated Financial Statements in the Registrant's Fiscal 1997 Annual Report to Shareholders, which information is incorporated herein by reference. (c) Description of Business (i) Principal Products and Services Traffic Products The Company's Peek subsidiary develops, markets, installs, and services equipment to monitor and regulate traffic flow in cities and towns around the world. Peek offers hardware products and traffic management systems to ease roadway congestion, improve safety, and collect data. In addition, Peek develops and markets a series of field measurement products. 1 References to fiscal 1997, 1996, and 1995 herein are for the fiscal years ended September 27, 1997, September 28, 1996, and September 30, 1995, respectively. 3PAGE Hardware Products. Peek's hardware products include detectors, counter classifiers, traffic signals, controllers, and enforcement equipment. Peek offers a variety of detectors, including loop detectors, microwave detectors, and its Videotrak(R) video camera detectors. Detectors determine the speed, size, and direction of vehicles for use in traffic control. Counter classifiers analyze the data provided by detectors in order to determine traffic flow patterns and the types of vehicles on roadways for traffic planning. Peek manufactures and markets traffic signals with advanced optical designs for both vehicle intersections and pedestrian crossways. Controllers are electronic devices that automatically control the timing of signals to optimize the flow of traffic and coordinate pedestrian crossings in order to improve safety. Peek has also developed the Peek Guardian(TM) camera for law enforcement agencies. This product uses cameras to detect and record motor vehicle violations such as speeding and red light violations. Prices for Peek's hardware products range from approximately $60 for a simple loop detector to approximately $20,000 for a large Videotrak video camera. In addition, Peek supplies variable message signs, which display messages advising drivers of roadway hazards. The price for a large message sign can be more than $60,000. Traffic Systems. Peek produces three types of traffic systems: urban traffic control, motorway management, and public transport management. Urban Traffic Control (UTC). Peek offers two types of UTC systems: real-time adaptive control systems and traffic responsive systems. - Real-time Adaptive Control Systems. These systems measure flow of traffic and use the collected information to optimize the timing of traffic signals to achieve maximum traffic capacity across a city. Peek's SCOOT system runs algorithms on a central computer and communicates traffic signal timing to controllers to optimize traffic flow. Prices for a SCOOT system vary greatly depending on the size, complexity, and scope of the project, and can range from $150,000 to $25 million. Peek's SPOT system uses a distributed approach to optimize traffic flow, whereby signal timing is calculated by an individual controller using data from that controller and nearby controllers. Prices for relatively simple SPOT systems typically range from $50,000 to $150,000. - Traffic Responsive Systems. These systems analyze current traffic information provided by detectors and then select appropriate signal timing for intersections from a set of patterns that have been generated off-line. The Multi-Arterial Traffic System (MATS) is sold predominantly in the United States. The Electronic Traffic Control system (ETC), which is installed predominantly in Scandinavia, caters to asymmetrical town plans. Prices for traffic responsive systems generally range from $30,000 to $1.6 million depending on the scope and complexity of the project. Motorway Management. These systems identify when congestion, accidents, or other traffic disruptions occur using detectors, and generate information for message signs which can be used to broadcast messages imposing speed restrictions or advising travelers of lane 4PAGE closures and hazards. Peek provides systems that have direct control over message signs, predominantly in The Netherlands. Peek also offers systems in the United Kingdom that provide central control over message signs and are controlled by an operator. The third type of motorway management system is a low-cost PC-based system, which directly controls message signs and is sold predominantly in developing markets. Prices for Motorway Management Systems typically range from $500,000 to $8 million depending on the scope and the complexity of the project. Public Transport. Peek provides a range of public transport systems, including intersection priority systems, passenger information systems, fleet management systems, and bus terminal systems. Intersection priority systems use electronic tags on buses, which communicate with intersection controllers to ensure that buses are not delayed. The level of priority can be adjusted based on occupancy levels and adherence to schedules. Passenger information systems track the position of buses along a route in order to provide anticipated arrival times to passengers waiting at stops. Fleet management systems use electronic tags on buses to monitor the adherence to bus schedules and occupancy levels of buses in order to monitor the operating performance of the fleet, set vehicle maintenance schedules, and optimize the size of the fleet to achieve a desired level of service. Peek also designs and supplies electronic systems to bus terminals to provide information to waiting passengers and to allow the size of the terminals to be minimized. Prices for public transport systems vary greatly depending on the scope and complexity of the project and can range from $5,000 for a simple intersection priority system to several million dollars for an integrated public transportation solution for a city. Approximately 90 percent of Peek's revenues in calendar 1996, excluding revenues from businesses sold in 1996 and 1997, were from sales of traffic products. Field Measurement Products. Peek offers a series of field data products, including density meters, which measure the density of liquids and gases; flow meters, which are attached either to the inside or the outside of pipes to measure liquid or gas flow rates; current to pressure transducers, which are used in process control systems to convert electrical signals to pressure levels for direct control of valves; and alarm monitors, which are used in power stations to monitor turbine engines so that they do not overheat. Prices for Peek's field measurement products typically range from $400 to $10,000. In calendar 1996, approximately 10 percent of Peek's revenues, excluding revenues from businesses sold in 1996 and 1997, were from sales of field measurement products. Industrial Refrigeration Systems Industrial Refrigeration Packages. The Company's FES division designs, engineers, manufactures, and services industrial refrigeration equipment used for cooling, freezing, and cold-storage applications primarily in the food-processing, petrochemical, pharmaceutical, and liquefied-gas storage industries. FES supplies complete industrial refrigeration systems and various components for these systems. 5PAGE FES equipment for food and beverage customers is primarily standard products, such as screw-compressor packages, liquid-refrigerant pump packages, state-of-the-art control systems, plate and frame heat exchangers, and ASME (American Society of Mechanical Engineers) pressure vessels. The screw-compressor package, which consists of a screw compressor, an electric-drive motor, an oil separator, a control panel, and piping and tubing, constitutes the majority of this equipment. FES also manufactures screw-compressor packages powered by the Company's natural gas TecoDrive(R) engines. Examples of applications of industrial refrigeration equipment used by food and beverage processors include the freezing, storing, and warehousing of meats, fish, fruits, and vegetables; freezing of fruit juice concentrates; and controlling process temperatures in brewing and wine-making, and in soft drink carbonization, where the temperature of water is regulated to absorb a controlled quantity of carbon dioxide. In addition, FES manufactures screw-compressor packages used to cool inlet air for gas turbine generators at utilities. FES supplies custom-designed industrial refrigeration packages to petrochemical, pharmaceutical, and related industries for integration into their plants' refrigeration systems. These higher-cost packages require significant design engineering and are used in a wide variety of applications, such as chilling brine that cools chemicals used in the production of penicillin. In another application of a custom package, FES units are used to chill and condense toxic effluent gases normally released to flare. Approximately 83% of FES sales are of industrial refrigeration packages, of which 63% are standard units for the food and beverage industry, and approximately 37% are of custom units for the petrochemical and pharmaceutical industries. The average price for a standard food and beverage refrigeration package is approximately $50,000, and a representative price for a custom unit would be approximately $400,000, although prices for these units often exceed $1 million. FES refrigeration packages can be designed for use with any common refrigerant, but the majority of FES's units operate on ammonia. FES's utilization of ammonia, a cost-effective and environmentally safe substance compared with conventional chlorofluorocarbon (CFC)-based refrigerants, places FES in a leadership position to target the reduction of CFC systems. The production of CFCs was phased out in January 1996. Ammonia does not harm the ozone layer, costs much less than conventional refrigerants, and is widely available on a global basis. The Company's NuTemp subsidiary is a supplier of both remanufactured and new industrial refrigeration equipment for sale or rental. NuTemp serves numerous markets with its industrial refrigeration equipment, including the food-processing, petrochemical, and pharmaceutical industries. Ongoing retrofit programs to replace CFC-based equipment continue to provide a temporary rental business for NuTemp. One of NuTemp's key services is responding to emergency cooling situations by providing large-tonnage-capacity refrigeration equipment on short notice. The demand for NuTemp's equipment is typically highest in the summer period and can be adversely affected by cool summer weather. 6PAGE NuTemp also buys new and surplus commercial cooling equipment, which is remanufactured for sale or rental. NuTemp's customers in the commercial cooling industry include institutions, commercial building owners, and service contractors. The commercial cooling industry is currently coming into compliance with the Montreal Protocol which prohibits the production of CFC refrigerants effective January 1996. This retrofit process is creating an increase in the rental market for NuTemp's commercial cooling systems, which operate on alternative refrigerants, while customers install new equipment. Its commercial cooling equipment is used primarily in institutions and commercial buildings, as well as by service contractors. Revenues from industrial refrigeration packages were $65,205,000, $66,565,000, and $55,193,000 in fiscal 1997, 1996, and 1995, respectively. Engines Marine Engines. The Company's Crusader Engines division manufactures, markets, and services inboard marine engines and accessories both to OEM (original equipment manufacturer) boat companies and to a network of distributors who support dealers servicing Crusader's products in the field. Crusader's key customers are OEM manufacturers of the "cruiser" class boats and yachts, generally ranging in size from 25 to 45 feet in length. The purchase price of boats containing Crusader engines typically is in the $50,000 to $250,000 range. In fiscal 1997, sales to Crusader's top two customers accounted for approximately 44% of Crusader's marine engine sales. Revenues from marine engines were $17,007,000, $18,659,000, and $21,536,000 in fiscal 1997, 1996, and 1995, respectively. TecoDrive Gasoline and Natural Gas Engines for Vehicles. The Company's extensive development work on gasoline and dedicated compressed natural gas (CNG) engines has resulted in sales of a number of its TecoDrive engines for use in school buses, package-delivery vehicles, and other fleet vehicles. The CNG engines feature substantially lower emissions than other commercially available gasoline or natural gas engines. TecoDrive Natural Gas Engines for Industrial Applications. The Company manufactures natural gas engines for stationary and industrial applications. As a result of the positive response the Company has received from its customers in the industrial market, the Company has developed TecoDrive engines for other stationary applications, such as powering air and gas compressors. There are now four OEM manufacturers incorporating the Company's TecoDrive engines into their natural gas compressors for NGV refueling. Propane and Gasoline Engines for Lift Trucks. The Company manufactures 3.0-, 4.3-, 5.7-, and 7.4-liter propane and gasoline engines for installation into lift trucks. The Company sells lift truck engines to material handling equipment manufacturers and other lift-truck manufacturers. 7PAGE Cooling and Cogeneration Systems The Company designs, develops, manufactures, markets, and services packaged cooling and cogeneration systems fueled principally by natural gas for sale to a wide range of commercial, institutional, industrial, and multi-unit residential users. Many of these products are powered by the Company's dedicated TecoDrive natural gas engines. The Company's Tecochill commercial cooling and Tecogen(R) cogeneration products incorporate several proprietary features that are the result of the Company's advances in engine, thermal, and control technologies. One such proprietary feature is the Company's microprocessor-based control module, which automates the operation of such systems and can also include remote control, monitoring, and diagnostic capabilities. The standardized design of the Company's products also enable rapid installation and startup, facilitate maintenance, and allow competitive delivery time. The Company supports its customers by offering a comprehensive maintenance contract under which the Company assumes responsibility for substantially all maintenance, repairs, and replacement parts. The cost savings that result from use of the Company's packaged cooling and cogeneration systems are directly related to the retail price of electricity. In the past few years, electricity prices have declined in many areas, and rates remain relatively low on a historical basis in most regions. Given prevailing rate structures, demand for the Company's cooling and cogeneration systems has been less than anticipated. Tecochill Cooling Systems. The Company entered the gas-fueled cooling business by introducing its 150-ton gas-fueled cooling unit in 1988. The Company's Tecochill units are powered by the same TecoDrive engine used in the Company's small-scale cogeneration systems. Tecochill products are equipped with microprocessor controls allowing fully automated, unattended operation. Tecochill units can be programmed to run at different speeds to follow variable cooling loads for greater efficiency than conventional electric motor-driven air conditioners that run at a constant speed. These units are self-contained packages that are delivered to customer sites as finished products for standard installation. Tecochill units can be fitted with optional heat-recovery packages yielding hot water. The Company is currently offering additional gas-fueled air conditioning equipment for use in multi-unit residential buildings, nursing homes, hospitals, and similar institutions. Although the purchase price of the Company's Tecochill units is approximately 100-200% higher than that of electric motor-driven air conditioners of comparable sizes, lower operating costs associated with the use of Tecochill units generally lead to payback of the incremental capital cost in approximately four years. The average expected useful life of a Tecochill unit is comparable to that of an electric motor-driven air conditioner, typically 15 years. Sponsored Research and Development. The Company conducts research and development supported by outside sponsors. Revenues from sponsored research and development contracts were $4,688,000, $5,836,000, and 8PAGE $4,917,000 in fiscal 1997, 1996, and 1995, respectively. See "Research and Development." Regulation The demand for most of the Company's products is affected by various federal, state, and local energy and environmental laws and regulations. All of these laws and regulations are subject to revocation or amendment, and the Company cannot predict what effect revocation or amendment may have on the Company's sales, business, or operations. Traffic Products Demand for the Company's traffic products in the U.S. may be influenced by the Intermodal Surface Transportation Efficiency Act (ISTEA), which provides significant funding in the U.S. for intermodal surface transportation and advanced traffic management systems. The ISTEA has been extended through March 31, 1998. The failure of ISTEA to be further extended or reauthorized could adversely effect the Company's business. Industrial Refrigeration Systems The Company's ammonia-based refrigeration equipment and alternative-refrigerant commercial cooling systems benefit from the worldwide phaseout of CFC refrigerants. The Montreal Protocol was negotiated in 1987 under the sponsorship of the United Nations Environmental Program (UNEP) to protect the ozone layer. This agreement establishes a process to control substances that could deplete the ozone layer, including CFCs. Regulations have been promulgated by the EPA implementing these protocols in this country through limits on the production and consumption of CFCs and other ozone-depleting substances. Engines The market for the Company's TecoDrive natural gas engine is influenced by federal legislation that allows states to establish programs encouraging the use of alternative fuels, including natural gas, methanol, and ethanol. Many states have some type of alternative-fuel vehicles commission, legislation, or tax incentives. Natural gas is one of many alternative fuels that is addressed by these laws and regulations. Others include methanol, ethanol, liquefied petroleum gas, hydrogen, electricity, and reformulated gasoline. There can be no assurance that natural gas will become a preferred alternative fuel for vehicles or that existing and future laws or regulations, or their enforcement, will create material long-term demand for NGVs. Cooling and Cogeneration Systems The passage by Congress of the Public Utility Regulatory Policies Act of 1978 (PURPA), the adoption of regulations thereunder by the Federal Energy Regulatory Commission (FERC), and related state laws and regulations provide incentives for the development of qualifying 9PAGE small-power production and cogeneration systems such as those offered by the Company. PURPA and FERC regulations promulgated thereunder address three issues of importance to users that own or operate cogeneration systems, including those sold by the Company. First, PURPA exempts qualifying users from many federal and state regulations that pertain to electric utilities. Second, PURPA requires electric utilities to allow qualifying cogeneration providers to connect their cogeneration facilities to utilities' electric power systems. This mandatory connection enables users to purchase utility-generated electricity to start their cogeneration systems and assures users of a back-up source of electricity during peak periods of use and when the cogeneration systems are shut down for maintenance and repair. Third, PURPA requires utilities to purchase electricity produced by qualifying cogeneration providers at a price equivalent to utilities' avoided costs. Like all electric power-generating and other fossil fuel-burning systems, the Company's cooling and cogeneration products must comply with federal, state, and local environmental laws and regulations. Regulation of systems such as those sold by the Company is conducted primarily at the state and local level, where standards can vary. In particular, applicable environmental standards in California are stricter than comparable federal guidelines. The Company believes that its existing Tecochill and other Tecogen products comply with applicable federal and state environmental standards, including those currently in effect in California, although the Company cannot predict whether its products will comply with all environmental standards promulgated in the future. (ii) New Products The Company acquired Peek in November 1997. Peek's principal products are described above under "Description of Business--Principal Products and Services." The ThermoLyte family of lighting products is based on the Company's patented technology for a rigid mantle, the "bulb" in gas lights. This durable mantle allows the Company to design products that are portable, and use propane as a power source instead of batteries. Using propane offers several advantages over batteries, including a potentially infinite shelf life, substantially longer operating hours, constant brightness, and no battery disposal. ThermoLyte has introduced a line of propane-powered accent lights to the marketplace through the L.L. Bean store in Freeport, Maine. The accent light is a decorative, contemporary-style area light suitable for providing an alternative to candles, oil lamps, or battery-powered lights in the home or backyard. The Company is in the process of developing trade channels through which the Company will sell its accent lights, such as through home shopping - both through catalogs and television, partnerships with other major retailers, and selling over the Internet. (iii) Raw Materials The Company purchases engine blocks for its marine and certain other engines, as well as engines for certain of its smaller cooling and 10PAGE cogeneration products, from one supplier. It does not have a firm contract with this supplier. The Company generally maintains inventories of engine blocks sufficient to meet its needs for a three-month period. However, the inability of the Company to obtain either engines or engine blocks from this supplier would have a material adverse effect upon the Company's operations. (iv) Patents, Licenses, and Trademarks The Company considers its patents and licenses to be important in the present operation of its business. The Company, however, does not consider any one of its patents or related group of patents to be of such importance that its expiration, termination, or invalidity would materially affect the Company's business. The Company has research and development arrangements with the natural gas industry and various governmental agencies, and is required to pay royalties for any technologies developed or products commercialized under several of these arrangements. (v) Seasonal Influences Crusader's marine engine sales historically have been stronger in the first quarter of each calendar year, when boat builders purchase engines for boats to be sold for the upcoming boating season. Sales of marine engines generally decline gradually during the last three quarters of the calendar year, reaching their lowest levels in the fourth quarter. In addition, the demand for NuTemp's equipment is typically highest in the summer period and can be adversely affected by cool summer weather. There are no significant seasonal influences in the Company's other lines of business. (vi) Working Capital Requirements There are no special inventory requirements or credit terms extended to customers that would have a material adverse effect on the Company's working capital. (vii) Dependency on a Single Customer No single customer accounted for more than 10% of the Company's total revenues in fiscal 1997. In fiscal 1997, revenues from two customers accounted for 13% and 12% of Engines segment revenues. The loss of one or both of these customers would have a material adverse effect on the Engines segment. (viii) Backlog The backlog of firm orders for the Company's Peek subsidiary was approximately $80.2 million as of October 31, 1997. The backlog of firm orders for the Industrial Refrigeration Systems segment was $15.7 million as of September 27, 1997, compared with $22.2 million as of September 28, 1996. The backlog of firm orders for the Engines segment was $1.7 million as of September 27, 1997, compared with $1.0 million as of September 28, 11PAGE 1996. The backlog of firm orders for the Cooling and Cogeneration Systems segment was $2.5 million as of September 27, 1997, compared with $4.0 million as of September 28, 1996. The decrease in backlog for the Industrial Refrigeration Systems segment was primarily due to two large orders at fiscal year-end 1996. A significant portion of the Company's sales within the Industrial Refrigeration and Engines segments are large orders, the timing of which can lead to variability in the Company's quarterly revenues and net income. The Company believes that the majority of this backlog will be shipped during fiscal 1998. The Company does not believe that the size of its backlog is necessarily indicative of intermediate- or long-term trends in its business. (ix) Government Contracts Certain of the Company's contracts or subcontracts, in particular those of the Company's recently acquired Peek subsidiary, are with governmental entities and are subject to renegotiation of profits or termination. There are, however, no pending or, to the Company's knowledge, threatened renegotiations or terminations that are material to the Company. (x) Competition The Company experiences competition in most of its product lines. Additional competition may arise if markets in which the Company is active develop significantly. The Company is aware of several competitors for its product lines, some of whom have financial, marketing, and other resources greater than those of the Company. Traffic Products The market for traffic products and services is extremely competitive, and the Company expects that competition will continue to increase. The Company believes that the principal competitive factors in the traffic industry are price, functionality, reliability, service and support, and vendor and product reputation. The Company believes that its ability to compete successfully will depend on a number of factors both within and outside its control, including the pricing policies of its competitors and suppliers, the timing and quality of products introduced by the Company and others, the Company's ability to maintain a strong reputation in the traffic industry, and industry and general economic trends. The Company believes that it is a leading manufacturer and supplier of traffic products and considers its major competitor to be Siemens AG. However, the traffic market is highly fragmented and competition varies significantly depending on the individual product. The Company's competitors in the field measurement market include Air Monitor Corporation, Milltronics Limited, Panametrics, Inc., and Solartron Limited, a subsidiary of The Roxboro Group PLC. 12PAGE Industrial Refrigeration Systems The Company's sale of industrial refrigeration systems is subject to intense competition. The industrial refrigeration market is mature, highly fragmented, and extremely dependent on close customer contacts. Major industrial refrigeration companies, of which FES is one, account for approximately one-half of worldwide sales, with the balance generated by many smaller companies. The worldwide market is characterized by strong local manufacturers. The market leader worldwide, as well as in North America, is Frick Company and its affiliates, subsidiaries of York International Corporation (York). The Company believes that FES competes on the basis of its advanced control systems and overall quality, reliability, service, and to a lesser extent, price. The Company believes NuTemp is a leader in remanufactured refrigeration equipment. As part of its rental program, NuTemp offers an option to buy its equipment, a service that is unique in the industry. NuTemp's largest competitor is Aggreko, a subsidiary of Christian Salvesen PLC. Aggreko is a major supplier of rental equipment for the industrial refrigeration and commercial cooling markets. The Company believes that NuTemp competes on the basis of price, delivery time, and customized equipment. Engines Competition in the CNG vehicle and alternative-fuel engine markets is intense, and current or potential competitors in some or all segments of these markets include major automotive and natural gas companies and other companies that have greater financial resources than those of the Company. The Company believes it has the second largest share of the inboard marine engine market for "cruiser" class boats and yachts in the United States, behind the Mercury division of Brunswick Corporation. Crusader has experienced intense competition in the marine engine business in recent years, primarily from vertical integration of boat and engine manufacturers that has led to the acquisition of former Crusader customers by competing engine manufacturers. The Company believes that Crusader competes on the basis of quality, reliability, service, and pricing. Cooling and Cogeneration Systems The Company's Tecochill products are subject to competition from absorption air conditioning systems and electric motor-driven vapor compressor systems. Other manufacturers of natural gas-fueled engine-driven cooling systems have also entered the market. The Company believes it competes with producers of conventional cooling equipment on the basis of relative operating costs at times of peak electrical demand, and with other producers of natural gas-fueled cooling systems on the basis of quality, reliability, service, operational savings, and track record. 13PAGE In 1995, York entered the gas-engine cooling market, in partnership with Caterpillar Inc., and is a major competitor in large-capacity (+400 tons) cooling equipment. However, the Company's most competitive range is in smaller-capacity equipment. The Company's sale of cogeneration systems is subject to intense competition, both direct and indirect. Direct competitors consist of companies that sell cogeneration products resembling those sold by the Company. In addition, electric utility pricing programs provide competition for the Company's cogeneration products. Indirect competitors include manufacturers of conventional water heaters, air conditioners, and electric generator sets, since the economic benefits of the Company's cogeneration and cooling systems depend on the cost of conventional energy systems. The Company believes that it competes on the basis of several factors, including product quality and reliability, operational savings, ease of installation, service, and pricing. The Company's sponsored research and development is also subject to intense competition from many larger and smaller firms, universities, and other private and public research facilities. The Company competes for sponsored research and development contracts on the basis of several factors, including technical expertise, market experience, and past performance. (xi) Research and Development The Company has conducted research and development on applications of thermal energy for more than 30 years. The Company's research and development capability and expertise in engine, instrumentation, control, and heat-recovery technologies have enabled it to obtain support from outside sponsors, develop new products, and support existing products. The Company has experienced a decrease in sponsored research and development due to a reduction in funding. See "Description of Business -- Principle Products and Services -- Cooling and Cogeneration Systems." The Company's sponsored programs have been supported principally by the domestic natural gas industry and the federal government. Within the natural gas industry, the Company's principal sponsors have been the Gas Research Institute (GRI) and the Southern California Gas Company, which is the nation's largest gas utility. The Company has also obtained research and development funding from state governments and industrial companies. Sponsors of the Company's research and development generally own the rights to technology that is developed under these programs. During fiscal 1997, 1996, and 1995, the Company spent $2,296,000, $3,214,000, and $3,065,000, respectively, on internally funded research and development, and $3,776,000, $4,475,000, and $3,548,000, respectively, on research and development sponsored by others. In addition, in calendar 1996, Peek continued development of Videotrak video camera and commenced development of Peek Guardian camera and a motorway outstation to meet new Dutch specifications. Peek also continued to develop and enhance other traffic and field measurement products. In calendar 1996, Peek spent approximately $11.1 million on 14PAGE internally funded research and development, excluding research and development from businesses sold in 1996 and 1997. (xii) Environmental Protection Regulations The Company believes that compliance with federal, state, and local environmental protection regulations will not have a material adverse effect on its capital expenditures, earnings, or competitive position. (xiii) Number of Employees As of September 27, 1997, the Company employed approximately 486 people. Approximately 36 employees at the Company's Crusader division are represented by a labor union under a three-year collective bargaining agreement which expired on October 15, 1997, and has been extended for one year. The Company has experienced no work stoppages, and considers its relations with employees to be good. In addition, the Company's Peek subsidiary employed 1,486 employees as of September 27, 1997. Of these employees, 382 were located in The Netherlands, Denmark, Finland, and Sweden, and, in accordance with applicable law, were represented by a labor union. Peek has experienced no work stoppages and believes that its relations with its employees are good. (d) Financial Information about Exports by Domestic Operations Financial information about exports by domestic operations is summarized in Note 11 to Consolidated Financial Statements in the Registrant's Fiscal 1997 Annual Report to Shareholders, which information is incorporated herein by reference. (e) Executive Officers of the Registrant Present Title (Year First Became Executive Name Age Officer) ---------------------------------------------------------------------- J. Timothy Corcoran 51 President and Chief Executive Officer (1992) John N. Hatsopoulos 63 Chief Financial Officer and Vice President (1988) Paul F. Kelleher 55 Chief Accounting Officer (1985) Each executive officer serves until his successor is chosen or appointed by the Board of Directors and qualified or until earlier resignation, death, or removal. Mr. Corcoran has been Chief Executive Officer of the Company since October 1996, and President since April 1995. From November 1992 to April 1995, Mr. Corcoran was a Vice President of the Company, and has been President of FES since June 1990. Mr. Corcoran is a full-time employee of the Company, and Messrs. Hatsopoulos and Kelleher are full-time employees of Thermo Electron, but devote such time to the affairs of the Company as the Company's needs reasonably require. 15PAGE Item 2. Properties The location and general character of the Company's principal properties by industry segment as of September 27, 1997, are as follows: Industrial Refrigeration Systems The Company owns approximately 157,000 square feet of office and manufacturing space in York, Pennsylvania, subject to a mortgage on the property, and approximately 15,000 square feet of manufacturing space in Humble, Texas. The Company also occupies approximately 164,000 square feet of office and manufacturing space in Chicago, Illinois, under a lease expiring in 2006. Engines The Company occupies approximately 104,000 square feet of manufacturing, engineering, and office space in Sterling Heights, Michigan, under leases expiring in 2000 and 2004. Cooling and Cogeneration Systems The Company occupies approximately 40,000 square feet of office and laboratory space in Waltham, Massachusetts, under an agreement providing for the sublease of the facility from Thermo Electron expiring in 2002. In addition, the Company leases approximately 8,000 square feet of office and manufacturing space in Salisbury, Maryland, under a lease agreement with an unrelated party expiring in 1999. In addition, the location and general character of the principal properties of the Company's Peek subsidiary, which was acquired in November 1997, are as follows: Peek owns an office and manufacturing facility of approximately 37,846 square feet in Winchester, Hampshire, in the United Kingdom. Peek also occupies approximately 78,585 square feet of office and manufacturing space in Hilversum, The Netherlands, pursuant to a lease agreement expiring in 1998. Peek intends to relocate its Hilversum operations to Amersfoort, The Netherlands, in 1998 and is currently negotiating a lease. Peek leases approximately 32,500 square feet of office and manufacturing space in Tallahassee, Florida, pursuant to a lease agreement expiring in 2004, and approximately 28,800 square feet of office and manufacturing space in Houston, Texas, pursuant to a lease agreement expiring in 2000. In addition, Peek owns approximately 96,300 additional square feet of manufacturing and office space worldwide and leases approximately 261,200 additional square feet of manufacturing and office space worldwide pursuant to lease arrangements that expire between 1998 and 2020. Item 3. Legal Proceedings Not applicable. Item 4. Submission of Matters to a Vote of Security Holders Not applicable. 16PAGE PART II Item 5. Market for Registrant's Common Equity and Related Stockholder Matters Information concerning the market and market price for the Registrant's Common Stock, $.10 par value, and related matters, is included under the sections labeled "Common Stock Market Information" and "Dividend Policy" in the Registrant's Fiscal 1997 Annual Report to Shareholders and is incorporated herein by reference. Item 6. Selected Financial Data The information required under this item is included under the sections labeled "Selected Financial Information" and "Dividend Policy" in the Registrant's Fiscal 1997 Annual Report to Shareholders and is incorporated herein by reference. Item 7. Management's Discussion and Analysis of Financial Condition and Results of Operations The information required under this item is included under the heading "Management's Discussion and Analysis of Financial Condition and Results of Operations" in the Registrant's Fiscal 1997 Annual Report to Shareholders and is incorporated herein by reference. Item 8. Financial Statements and Supplementary Data The Registrant's Consolidated Financial Statements as of September 27, 1997, and Supplementary Data are included in the Registrant's Fiscal 1997 Annual Report to Shareholders and are incorporated herein by reference. Item 9. Changes in and Disagreements with Accountants on Accounting and Financial Disclosures Not applicable. 17PAGE PART III Item 10. Directors and Executive Officers of the Registrant The information concerning directors required under this item is incorporated herein by reference from the material contained under the caption "Election of Directors" in the Registrant's definitive proxy statement to be filed with the Securities and Exchange Commission pursuant to Regulation 14A, not later than 120 days after the close of the fiscal year. The information concerning delinquent filers pursuant to Item 405 of Regulation S-K is incorporated herein by reference from the material contained under the heading "Section 16(a) Beneficial Ownership Reporting Compliance" under the caption "Stock Ownership" in the Registrant's definitive proxy statement to be filed with the Securities and Exchange Commission pursuant to Regulation 14A, not later than 120 days after the close of the fiscal year. Item 11. Executive Compensation The information required under this item is incorporated herein by reference from the material contained under the caption "Executive Compensation" in the Registrant's definitive proxy statement to be filed with the Securities and Exchange Commission pursuant to Regulation 14A, not later than 120 days after the close of the fiscal year. Item 12. Security Ownership of Certain Beneficial Owners and Management The information required under this item is incorporated herein by reference from the material contained under the caption "Stock Ownership" in the Registrant's definitive proxy statement to be filed with the Securities and Exchange Commission pursuant to Regulation 14A, not later than 120 days after the close of the fiscal year. Item 13. Certain Relationships and Related Transactions The information required under this item is incorporated herein by reference from the material contained under the caption "Relationship with Affiliates" in the Registrant's definitive proxy statement to be filed with the Securities and Exchange Commission pursuant to Regulation 14A, not later than 120 days after the close of the fiscal year. 18PAGE PART IV Item 14. Exhibits, Financial Statement Schedules, and Reports on Form 8-K (a, d) Financial Statements and Schedules (1)The consolidated financial statements set forth in the list below are filed as part of this Report. (2)The consolidated financial statement schedule set forth in the list below is filed as part of this Report. (3)Exhibits filed herewith or incorporated herein by reference are set forth in Item 14(c) below. List of Financial Statements and Schedules Referenced in this Item 14 Information incorporated by reference from Exhibit 13 filed herewith: Consolidated Statement of Income Consolidated Balance Sheet Consolidated Statement of Cash Flows Consolidated Statement of Shareholders' Investment Notes to Consolidated Financial Statements Report of Independent Public Accountants Financial Statement Schedules filed herewith: Schedule II: Valuation and Qualifying Accounts All other schedules are omitted because they are not applicable or not required, or because the required information is shown either in the financial statements or in the notes thereto. (b) Reports on Form 8-K None. (c) Exhibits See Exhibit Index on the page immediately preceding exhibits. 19PAGE SIGNATURES Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed by the undersigned, thereunto duly authorized. Date: December 4, 1997 THERMO POWER CORPORATION By: J. Timothy Corcoran ----------------------------- J. Timothy Corcoran President and Chief Executive Officer Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the Registrant and in the capacities indicated, as of December 4, 1997. Signature Title --------- ----- By:J. Timothy Corcoran President, Chief Executive Officer, --------------------------- and Director J. Timothy Corcoran By:John N. Hatsopoulos Vice President, Chief Financial --------------------------- Officer, and Director John N. Hatsopoulos By:Paul F. Kelleher Chief Accounting Officer --------------------------- Paul F. Kelleher By:Arvin H. Smith Chairman of the Board and Director --------------------------- Arvin H. Smith By:Marshall J. Armstrong Director --------------------------- Marshall J. Armstrong By:Peter O. Crisp Director --------------------------- Peter O. Crisp By:Donald E. Noble Director --------------------------- Donald E. Noble 20PAGE Report of Independent Public Accountants To the Shareholders and Board of Directors of Thermo Power Corporation: We have audited, in accordance with generally accepted auditing standards, the consolidated financial statements included in Thermo Power Corporation's Annual Report to Shareholders incorporated by reference in this Form 10-K, and have issued our report thereon dated October 31, 1997 (except with respect to the matter discussed in Note 13 as to which the date is November 19, 1997). Our audits were made for the purpose of forming an opinion on those statements taken as a whole. The schedule listed in Item 14 on page 19 is the responsibility of the Company's management and is presented for purposes of complying with the Securities and Exchange Commission's rules and is not part of the basic consolidated financial statements. This schedule has been subjected to the auditing procedures applied in the audits of the basic consolidated financial statements and, in our opinion, fairly states in all material respects the consolidated financial data required to be set forth therein in relation to the basic consolidated financial statements taken as a whole. Arthur Andersen LLP Boston, Massachusetts October 31, 1997 21PAGE SCHEDULE II THERMO POWER CORPORATION Valuation and Qualifying Accounts (In thousands) Balance Provision at Charged Accounts Balance Beginning to Accounts Written at End Description of Year Expense Recovered Off of Year --------------------------------------------------------------------------- Allowance for Doubtful Accounts Year Ended September 27, 1997 $ 589 $ 252 $ 3 $ (87) $ 757 Year Ended September 28, 1996 $ 530 $ 191 $ 26 $ (158) $ 589 Year Ended September 30, 1995 $ 590 $ 3 $ 16 $ (79) $ 530 22PAGE EXHIBIT INDEX Exhibit Number Description of Exhibit ------------------------------------------------------------------------ 3.1 Articles of Organization of the Registrant, as amended (filed as Exhibit 3(a) to the Registrant's Quarterly Report on Form 10-Q for the quarter ended April 3, 1993 [File No. 1-10573] and incorporated herein by reference). 3.2 By-laws of the Registrant, as amended (filed as Exhibit 3(b) to the Registrant's Annual Report on Form 10-K for the fiscal year ended October 2, 1993 [File No. 1-10573] and incorporated herein by reference). 4.1 Specimen Common Stock Certificate (filed as Exhibit 4(b) to the Registrant's Annual Report on Form 10-K for the fiscal year ended October 2, 1993 [File No. 1-10573] and incorporated herein by reference). 10.1 $160,000,000 Promissory Note dated as of November 17, 1997, issued by the Registrant to Thermo Electron (filed as Exhibit 10.1 to the Registrant's Current Report on Form 8-K dated November 6, 1997 [File No. 1-10573] and incorporated herein by reference). 10.2 Amended and Restated Corporate Services Agreement between the Registrant and Thermo Electron, dated as of January 3, 1993 (filed as Exhibit 10(b) to the Registrant's Annual Report on Form 10-K for the fiscal year ended September 26, 1992 [File No. 1-10573] and incorporated herein by reference). 10.3 First Amendment to Lease dated September 30, 1994, between the Registrant and Thermo Electron Corporation (filed as Exhibit 10.2 to the Registrant's Annual Report on Form 10-K for the fiscal year ended October 1, 1994 [File No. 1-10573] and incorporated herein by reference). 10.4 Form of Indemnification Agreement between the Registrant and its directors and officers (filed as Exhibit 10(e) to the Registrant's Registration Statement on Form S-1 [Reg. No. 33-14017] and incorporated herein by reference). 10.5 Tax Allocation Agreement dated September 25, 1985, between the Registrant and Thermo Electron (filed as Exhibit 10(f) to the Registrant's Annual Report on Form 10-K for the fiscal year ended October 3, 1987 [File No. 0-15920] and incorporated herein by reference). 10.6 Thermo Electron Corporate Charter, as amended and restated effective January 3, 1993 (filed as Exhibit 10(n) to the Registrant's Annual Report on Form 10-K for the fiscal year ended September 26, 1992 [File No. 1-10573] and incorporated herein by reference). 23PAGE EXHIBIT INDEX Exhibit Number Description of Exhibit ------------------------------------------------------------------------ 10.7 Master Repurchase Agreement dated January 1, 1994, between the Registrant and Thermo Electron Corporation. 10.8 Master Reimbursement Agreement dated as of January 2, 1994, between the Registrant and Thermo Electron Corporation (filed as Exhibit 10.7 to the Registrant's Annual Report on Form 10-K for the fiscal year ended October 1, 1994 [File No. 1-10573] and incorporated herein by reference). 10.9 Lease, dated as of January 20, 1988, between Thermo Electron Corporation and Michael I. Gilson, Trustee (subsequently assigned to the Registrant; filed as Exhibit 10(q) to the Registrant's Annual Report on Form 10-K for the fiscal year ended September 26, 1992 [File No. 1-10573] and incorporated herein by reference). 10.10 Agreement, dated October 15, 1991, between Thermo Electron Corporation and International Union, United Automobile, Aerospace and Agricultural Implement Workers of America Local 203 (subsequently assigned to the Registrant) (filed as Exhibit 10(r) to the Registrant's Annual Report on Form 10-K for the fiscal year ended September 26, 1992 [File No. 1-10573] and incorporated herein by reference). 10.11 Form of Redemption Rights of ThermoLyte Corporation and related Guarantee of Thermo Electron Corporation (filed as Exhibit 10.11 to the Registrant's Annual Report on Form 10-K for the fiscal year ended September 30, 1995 [File No. 1-10573] and incorporated herein by reference). 10.12 Guarantee Agreement between ThermoLyte Corporation and Thermo Electron Corporation (filed as Exhibit 10.12 to the Registrant's Annual Report on Form 10-K for the fiscal year ended September 30, 1995 [File No. 1-10573] and incorporated herein by reference). 10.13 Incentive Stock Option Plan of the Registrant, as amended (filed as Exhibit 10(h) to the Registrant's Quarterly Report on Form 10-Q for the quarter ended April 3, 1993 [File No. 1-10573] and incorporated herein by reference). (Maximum number of shares issuable in the aggregate under this plan and the Registrant's Nonqualified Stock Option Plan is 950,000 shares, after adjustment to reflect share increases approved in 1990, 1992, and 1993.) 24PAGE EXHIBIT INDEX Exhibit Number Description of Exhibit ------------------------------------------------------------------------ 10.14 Nonqualified Stock Option Plan of the Registrant, as amended (filed as Exhibit 10(i) to the Registrant's Quarterly Report on Form 10-Q for the quarter ended April 3, 1993 [File No. 1-10573] and incorporated herein by reference). (Maximum number of shares issuable in the aggregate under this plan and the Registrant's Incentive Stock Option Plan is 950,000 shares, after adjustment to reflect share increases approved in 1990, 1992, and 1993.) 10.15 Equity Incentive Plan of the Registrant (filed as Attachment A to the Proxy Statement dated February 18, 1994, of the Registrant [File No. 1-10573] and incorporated herein by reference). 10.16 Deferred Compensation Plan for Directors of the Registrant (filed as Exhibit 10(k) to the Registrant's Registration Statement on Form S-1 [Reg. No. 33-14017] and incorporated herein by reference). 10.17 Directors' Stock Option Plan of the Registrant, as amended (filed as Exhibit 10.1 to the Registrant's Quarterly Report on Form 10-Q for the quarter ended April 1, 1995 [File No. 1-10573] and incorporated herein by reference). 10.18 ThermoLyte Corporation Equity Incentive Plan (filed as Exhibit 10.71 to the Registrant's Annual Report on Form 10-K for the fiscal year ended September 30, 1995 [File No. 1-10573] and incorporated herein by reference). 10.19 Thermo Power - ThermoLyte Corporation Nonqualified Stock Option Plan (filed as Exhibit 10.84 to Thermo Cardiosystems' Annual Report on Form 10-K for the fiscal year ended December 30, 1995 [File No. 1-10114] and incorporated herein by reference). In addition to the stock-based compensation plans of the Registrant, the executive officers of the Registrant may be granted awards under stock-based compensation plans of Thermo Electron, for services rendered to the Registrant or such affiliated corporations. Thermo Electron's plans were filed as Exhibits 10.21 through 10.45 to the Annual Report on Form 10-K of Thermo Electron for the year ended December 28, 1996 [File No. 1-8002] and are incorporated herein by reference. 10.20 Amended and Restated Stock Holding Assistance Plan and Form of Promissory Note. 25PAGE EXHIBIT INDEX Exhibit Number Description of Exhibit ------------------------------------------------------------------------ 13 Annual Report to Shareholders for the fiscal year ended September 27, 1997 (only those portions incorporated herein by reference). 21 Subsidiaries of the Registrant. 23 Consent of Arthur Andersen LLP. 27 Financial Data Scehdule.