UNITED STATES SECURITIES AND EXCHANGE COMMISSION WASHINGTON, D.C. 20549 FORM 10-Q (Mark One) [X] Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 for the quarterly period ended September 30, 1996 or [ ] Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 for the transition period from ____________ to ____________. Commission File No. 0-20966 CATALYTICA, INC. (Exact name of Registrant as specified in its charter) DELAWARE 94-2262240 (State or other jurisdiction of (IRS Employer incorporation or organization) Identification Number) 430 FERGUSON DRIVE MOUNTAIN VIEW, CALIFORNIA 94043 (Address of principal executive offices) (415) 960-3000 (Registrant's telephone number, including area code) Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. [ X ] Yes [ ] No The number of outstanding shares of the Registrant's Common Stock, $.001 par value, was 19,328,506 as of October 31, 1996. CATALYTICA, INC. FORM 10-Q TABLE OF CONTENTS SEPTEMBER 30, 1996 PART I. FINANCIAL INFORMATION PAGE NO. -------- ITEM 1. FINANCIAL STATEMENTS (UNAUDITED) Condensed Consolidated Balance Sheets 1 Condensed Consolidated Statements of Operations For the three and nine months ended September 30, 1996 and September 30, 1995 2 Condensed Consolidated Statements of Cash Flows For the nine months ended September 30, 1996 and September 30, 1995 3 Notes to Condensed Consolidated Financial Statements 4-6 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS 7-18 PART II. OTHER INFORMATION 18 SIGNATURES 19 PART I - FINANCIAL INFORMATION ITEM 1. FINANCIAL STATEMENTS CATALYTICA, INC. UNAUDITED CONDENSED CONSOLIDATED BALANCE SHEETS (IN THOUSANDS) September 30, December 31, 1996 1995 -------------- ------------- ASSETS Current assets: Cash and cash equivalents $ 18,119 $ 5,021 Short-term investments 6,617 15,881 Accounts receivable, net 2,049 3,557 Accounts receivable from related 654 -- parties Notes receivable from employees 332 72 Inventory: Raw materials 836 498 Work in process 489 178 Finished goods 1,637 178 -------- -------- 2,962 854 Prepaid expenses and other current 370 371 assets -------- -------- Total current assets 31,103 25,756 Property and equipment: Equipment 8,810 7,950 Leasehold improvements 7,403 6,059 -------- -------- 16,213 14,009 Less accumulated depreciation and (9,251) (8,626) amortization -------- -------- 6,962 5,383 Notes receivable from employees 50 100 -------- -------- $ 38,115 $ 31,239 ======== ======== LIABILITIES AND STOCKHOLDERS' EQUITY Current liabilities: Accounts payable $ 1,438 $ 1,339 Accrued payroll and related expenses 1,418 1,392 Deferred revenue 1,647 167 Other accrued liabilities 918 590 Notes Payable -- 1,995 Current portion of long-term debt 793 2,171 -------- -------- Total current liabilities 6,214 7,654 Long-term debt 1,410 1,556 Non-current deferred revenue 5,344 -- Minority interest 8,000 -- Stockholders' equity: Common stock 19 19 Additional paid-in capital 65,337 65,101 Deferred compensation (52) (86) Accumulated deficit (48,157) (43,005) -------- -------- Total stockholders' equity 17,147 22,029 -------- -------- $ 38,115 $ 31,239 ======== ======== See accompanying notes. 1 PART I - FINANCIAL INFORMATION ITEM 1. FINANCIAL STATEMENTS CATALYTICA, INC. UNAUDITED CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS (IN THOUSANDS, EXCEPT SHARE AND PER SHARE AMOUNTS) Three months Nine months --------------------- --------------------- ended September 30, ended September 30, --------------------- --------------------- 1996 1995 1996 1995 --------- --------- --------- --------- Revenues: Product sales $ 1,922 $ 1,893 $ 6,624 $ 4,915 Research revenues 1,693 1,355 4,440 3,778 ------- ------- ------- ------- 3,615 3,248 11,064 8,693 Costs and expenses: Cost of sales 1,686 1,604 6,129 4,764 Research and development 2,184 2,340 7,726 7,334 Selling, general and administrative 1,000 1,208 3,461 3,647 ------- ------- ------- ------- Total costs and expenses 4,870 5,152 17,316 15,745 ------- ------- ------- ------- Operating loss (1,255) (1,904) (6,252) (7,052) Gain on sale of assets -- -- 505 -- Interest income 345 111 884 406 Interest expense (62) (67) (289) (190) ------- ------- ------- ------- Net loss $ (972) $(1,860) $(5,152) $(6,836) ======= ======= ======= ======= Net loss per share $ (0.05) $ (0.12) $ (0.27) $ (0.45) ======= ======= ======= ======= Shares used in computing net loss 19,326 15,139 19,257 15,104 per share ======= ======= ======= ======= See accompanying notes. 2 PART I - FINANCIAL INFORMATION ITEM 1. FINANCIAL STATEMENTS CATALYTICA, INC. UNAUDITED CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS INCREASE (DECREASE) IN CASH AND CASH EQUIVALENTS (IN THOUSANDS) Nine months ended September 30, ------------------------------- 1996 1995 --------- -------- CASH FLOWS FROM OPERATING ACTIVITIES: Net loss $ (5,152) $(6,836) Adjustments to reconcile net loss to net cash provided by (used in) operating activity: Depreciation and amortization 664 1,149 Changes in: Accounts receivable, net 1,508 (970) Accounts receivable from related parties (654) -- Inventory (2,108) (664) Prepaid expenses and other 1 501 current assets Accounts payable 99 (278) Accrued payroll and related expenses 26 10 Deferred revenue 6,824 (18) Royalties payable to related party -- (622) Other accrued liabilities 328 (70) -------- ------- NET CASH PROVIDED BY (USED IN) OPERATING ACTIVITIES 1,536 (7,798) CASH FLOWS FROM INVESTING ACTIVITIES: Purchases of investments (19,600) (3,954) Maturities of investments 29,000 11,000 Acquisition of property and equipment (2,345) (1,116) -------- ------- NET CASH PROVIDED BY INVESTING ACTIVITIES 7,055 5,930 CASH FLOWS FROM FINANCING ACTIVITIES: Net receipts on (issuance of) notes (210) 10 receivable from employees Additions to debt obligations 1,413 1,874 Payments on debt obligations (4,932) (300) Minority investment 8,000 Sale of common stock 236 115 -------- ------- NET CASH PROVIDED BY FINANCING ACTIVITIES 4,507 1,699 -------- ------- Net increase (decrease) in cash and cash equivalents 13,098 (169) Cash and cash equivalents at beginning of period 5,021 3,638 -------- ------- Cash and cash equivalents at end of period $ 18,119 $ 3,469 ======== ======= See accompanying notes. 3 PART I - FINANCIAL INFORMATION ITEM 1. FINANCIAL STATEMENTS NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS 1. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES BASIS OF PRESENTATION --------------------- The accompanying unaudited condensed consolidated financial statements have been prepared in accordance with generally accepted accounting principles for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and footnotes required by generally accepted accounting principles for complete financial statements. In the opinion of management, all adjustments (consisting of normal recurring accruals) considered necessary for a fair presentation have been included. Operating results for the nine-month period ended September 30, 1996 are not necessarily indicative of the results that may be expected for the year ended December 31, 1996. For further information, refer to the consolidated financial statements and footnotes thereto included in the Catalytica, Inc. annual report on Form 10-K for the year ended December 31, 1995. 2. NET LOSS PER SHARE Net loss per share is computed using the weighted average number of common shares outstanding. Common equivalent shares from stock options and warrants are excluded in the computation as their effect is antidilutive. 3. FINANCIAL INSTRUMENTS For the purposes of the consolidated cash flows, all investments with maturities of three months or less at the date of purchase held as available-for-sale are considered to be cash and cash equivalents; instruments with maturities of three months or less at the date of purchase which are held-to-maturity (none at September 30, 1996) and investments with maturities greater than three months which are available-for-sale ($6,617,000 at September 30, 1996) are considered to be short-term investments; investments with maturities greater than one year are considered to be long-term investments and are available-for-sale (none outstanding at September 30, 1996). All investments at September 30, 1996 were carried at amortized cost, which approximated fair market value. The classification of investments is made at the time of purchase with classification for held-to-maturity made when the Company has the positive intent and ability to hold the investments to maturity. 4. USE OF ESTIMATES The preparation of financial statements in conformity with generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the 4 date of financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates. 5. PFIZER MINORITY INTEREST On May 8, 1996, Pfizer Inc. ("Pfizer") entered into a Collaborative Research and License Agreement and a Stock Purchase Agreement with Catalytica Fine Chemicals, Inc. ("CFC"), a subsidiary of Catalytica, Inc. that included the purchase of 150,000 shares of Series B Preferred stock by Pfizer. In consideration of receipt of $7,000,000 of the $15,000,000 paid, CFC is obligated to perform specified agreed upon research for a five year period. Accordingly, Catalytica has recognized Pfizer's minority interest in CFC at $8 million and has recorded deferred revenue of $7 million to be recognized as research is performed. 6. SALE OF ADVANCED SENSOR DEVICES, INC. NET ASSETS On June 28, 1996 Catalytica completed the sale of substantially all the business of its wholly owned subsidiary Advanced Sensor Devices, Inc. (ASD) to Monitor Labs, Inc. ASD produces continuous emission monitors (CEMs) based on proprietary catalytic sensors. The terms for selling substantially all of ASD's assets included an initial payment of approximately $1.1 million at the closing, an additional amount payable ($0.5 million) which is contingent on obtaining final certification for the CEM product before the end of 1996, and a royalty stream based on future revenues. In the second quarter, Catalytica realized a $0.5 million net gain over book value on the sale of ASD's assets to Monitor Labs, Inc. This gain reflects only the payments received thus far by Catalytica. Any future payments and related gains are at this time uncertain, and therefore the gains, if any, will be recorded in the period of actual receipt of any future payments. 7. FORMATION OF GENXON/TM/ JOINT VENTURE WITH WOODWARD GOVERNOR COMPANY On October 15, 1996 Catalytica's wholly owned subsidiary Catalytica Combustion Systems Inc. (CCSI) and Woodward Governor Company formed a Delaware limited liability company in connection with a 50/50 joint venture to serve the gas turbine retrofit market for installed, out-of-warranty engines. The new company, GENXON/TM/ Power Systems, LLC, will initially provide gas turbine fleet asset planning and utilization services for both power generation and mechanical drive markets. The initial capital commitment of the GENXON joint venture partners is $10 million -- $2 million from CCSI and $8 million from Woodward -- payable over time as the funds are required by the joint venture. These capital infusions are predicated upon reaching certain milestones, and neither joint venture partner is contractually required to make further capital infusions if these milestones are not met. CCSI will account for its share of the joint venture gain or loss upon the first cash infusion scheduled for January 1997. 5 As of September 30, 1996, an accounts receivable for $654K exists from the joint venture for costs incurred by Catalytica, Inc. subsequent to August 1, 1996 on behalf of the joint venture. Accordingly these costs have not been included in the consolidated entity. 8. RENEWAL OF BANK LINE OF CREDIT On October 23, 1996, Catalytica signed an extension of it's line of credit agreement with Silicon Valley Bank. The new line of credit totals $3.5 million and expires on September 21, 1997. It will be used to finance accounts receivable and other working capital needs. In addition to the line of credit, Silicon Valley Bank granted a $0.5 million five year term loan to be used to finance equipment purchases at the Bay View Facility. No amounts were outstanding under these new lines of credit as of September 30, 1996. 6 PART I - FINANCIAL INFORMATION ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF RESULTS OF OPERATIONS AND FINANCIAL CONDITION OVERVIEW -------- Management's Discussion and Analysis of Financial Condition and Results of Operations contains certain forward-looking statements which involve risks and uncertainties. The Company's actual results could differ materially from the results anticipated in these forward-looking statements as a result of certain factors set forth under "Risk Factors" and elsewhere in this report. Catalytica is developing advanced products and manufacturing processes which use the Company's proprietary chemical catalysis technologies. These products and processes can yield economic and environmental benefits, including lower manufacturing costs and reduced hazardous byproducts than those associated with traditional manufacturing processes. The Company has developed significant expertise in catalysis, an essential step in the production of many industrial products. Approximately 96% of the Company's fiscal 1995 product sales were derived from sales of fine chemicals products and its research and development revenues were derived from the Company's other lines of business, including natural gas combustion systems. In December 1993, the Company acquired a manufacturing facility from Sandoz to obtain fine chemicals manufacturing capacity. As part of the acquisition, Sandoz entered into a five-year contract for the manufacture of a fine chemical intermediate. Under the terms of the agreement, Sandoz transferred certain equipment and technology relating to the manufacture of the particular intermediate, and agreed to purchase all of its requirements of such intermediate from the Company, subject to certain volume limitations. These requirements represent approximately $3.0 million of revenue per year. However, the timing of receipt of revenues under this contract varies, depending on the timing of receipt of orders and shipment of products. During the year ended December 31, 1995 and the nine months ended September 30, 1996, 49% and 27% respectively of the Company's fine chemical product revenues were derived from sales to Sandoz. The Company has no contractual volume commitments from Sandoz beyond May 31, 1998, and there can be no assurance the Sandoz contract will be renewed. The Company plans to eventually replace the Sandoz contractual products with higher margin product sales to new customers. The agreement may be terminated by either party upon 30 days prior written notice for failure to perform a material provision of the agreement, if such failure is not cured within 60 days after receipt of the notice. The Company's business has not been profitable to date, and as of September 30, 1996, the Company had an accumulated deficit of $48.2 million. The Company anticipates incurring additional losses for at least the next 12 to 18 months. The Company expects that losses will fluctuate from quarter to quarter, as a result of differences in the amount and timing of expenses incurred and the revenues received. In particular, the Company's operating results are affected by the size and timing of orders and shipment schedules of its fine chemicals products, as well as the amount and timing of payments and expenses under the Company's 7 research and development contracts. Through 1993, substantially all of the Company's revenues were derived from research and development contracts. Most of the Company's research and development contracts are subject to periodic review with the funding partner, which may result in modifications, including a reduction or termination of funding. The Company's research and development revenues declined in 1994 and 1995 as certain research projects were terminated. There can be no assurance the Company will continue to receive research and development funding, and the Company expects that in the future it will increasingly rely on product sales for its revenues. In 1994, the Company began deriving revenues from the sale of fine chemicals products. To achieve profitable operations, Catalytica must increase significantly its commercial sales of fine chemicals and successfully develop, manufacture, introduce, and market or license its combustion systems. There can be no assurance that the Company will be able to achieve profitability on a sustained basis, or at all. On May 8, 1996, Catalytica Fine Chemicals, Inc., announced that Pfizer Inc. had signed an agreement to infuse $15 million in Catalytica Fine Chemicals. These funds give Pfizer a 15 percent interest in Catalytica Fine Chemicals Inc. and a five-year R&D commitment by Catalytica Fine Chemicals to develop new processes and technology for the manufacture of Pfizer products. Prior to this investment, Catalytica Fine Chemicals was a wholly-owned subsidiary of Catalytica, Inc. During the past four years, Catalytica Fine Chemicals and Pfizer have collaborated on the development of proprietary processes for key intermediate products for several of Pfizer's promising new pharmaceuticals. The Pfizer drugs are at varying stages of approval by the Food and Drug administration, ranging from Phase II clinical trials through the New Drug Application stage. In the past, Catalytica Fine Chemicals has manufactured intermediates for certain Pfizer drugs and anticipates becoming a supplier of intermediates to Pfizer for other pharmaceutical products in the future. On June 28, 1996 Catalytica completed the sale of substantially all the assets of Advanced Sensor Devices, Inc. (ASD) to Monitor Labs, Inc. ASD produces continuous emission monitors (CEMs) based on proprietary catalytic sensors. The terms for selling substantially all of ASD's assets included an initial payment of approximately $1.1 million at the closing, an additional amount payable ($0.5 million) which is contingent on obtaining final certification for the CEM product before December 31, 1996, and a royalty stream based on future revenues. On October 15, 1996 Catalytica's wholly owned subsidiary Catalytica Combustion Systems Inc. (CCSI) and Woodward Governor Company formed a Delaware limited liability company in connection with a 50/50 joint venture to serve the gas turbine retrofit market for installed, out-of-warranty engines. The new company, GENXON/TM/ Power Systems, LLC, will initially provide gas turbine fleet asset planning and utilization services for both power generation and mechanical drive markets. These planning services will result in the delivery of an integrated product portfolio which includes CCSI's XONON/TM/ technology for ultra low NOx emissions, Woodward's NetCon/R/ control systems, turbine overhaul and upgrades, as well as contract maintenance and service. 8 The initial capital commitment of the GENXON joint venture partners is $10 million -- $2 million from CCSI and $8 million from Woodward -- payable over time as the funds are required by the joint venture. These capital infusions are predicated upon reaching certain milestones, and neither joint venture partner is contractually required to make further capital infusions if these milestones are not met. In addition to the capital commitment, CCSI has contributed to the joint venture an exclusive license for the use of its catalytic combustion technology, and Woodward contributed to the joint venture an exclusive license for the use of its instrumentation and control systems for gas turbine catalytic combustors. CCSI will account for its share of the joint venture gain or loss upon the first cash infusion scheduled for January 1997. RESULTS OF OPERATIONS --------------------- Net revenues for the three months ended September 30, 1996 were up 11% when compared to the same period in 1995 primarily due to a 25% increase in research revenues coupled with a 2% increase in product sales. The increase in research revenues can primarily be attributed to increased contract research being performed by the Company's Advanced Technology subsidiary for various clients coupled with the initiation of a funded research commitment associated with the five-year R&D agreement between Catalytica Fine Chemicals and Pfizer to develop new processes and technology for the manufacture of Pfizer products. These increases in research revenues were partially offset by the cessation of funding of research activities associated with Advanced Sensor Devices (ASD) following the sale of its assets at the end of the second quarter, 1996 (See Overview above). The slight increase in product sales during the third quarter of 1996 as compared to 1995 reflects a modest increase in Fine Chemical product shipments which was partially offset by the discontinuation of product sales from ASD. ASD generated $0.2 million in research revenues and $0.2 million in product sales during the third quarter, 1995. Net revenues for the first nine months of 1996 were up 27% when compared to the same period in 1995 primarily due to a 35% increase in product sales coupled with an 18% increase in research revenues. Product sales during the first two quarters of 1996 were up significantly when compared to the same periods of 1995 primarily due to the shipment of fine chemical products to new and existing customers. The increase in research revenues reflects initiation of the aforementioned new funded research commitment associated with the five-year R&D agreement between Catalytica Fine Chemicals and Pfizer plus increased funding of the Company's work on nanoscale materials used in catalysts and related contract research activities. The work on nanoscale materials, which is being conducted through a joint venture with Microfluidics International Corp., is being funded by a $2 million grant awarded in 1994 by the U.S. Department of Commerce's National Institute of Standards and Technology and by funding from potential customers of this technology. Cost of goods sold increased 5% for the third quarter of 1996 and increased 29% for the first nine months of 1996 compared to the same periods in 1995. The increase in cost of goods sold for both the three and nine month periods reflects increased physical volume of product sales coupled with higher than normal costs associated with production start-up of 9 several new fine chemical products. Margins were also adversely impacted with lower margins on the fine chemical products being manufactured for Sandoz under a five-year agreement negotiated in connection with the purchase of the Company's Bay View facility as well as start-up manufacturing costs incurred earlier in the year by the Company's subsidiary Advanced Sensor Devices. Margins on the fine chemical products are subject to fluctuations from quarter to quarter due to various factors including the mix of products being manufactured, manufacturing efficiencies achieved on production runs, the length of down-time associated with setting up new productions runs, and numerous other variables present in the chemical manufacturing environment. Research and development expenses decreased 7% to $2.2 million for the third quarter of 1996 from $2.3 million for the same quarter last year. On a year-to-date basis, however, research and development expenses increased 5% to $7.7 million for the first nine months of 1996 from $7.3 million for the first nine months of 1995. The decrease during the third quarter is primarily due to a shift of certain catalytic combustion research and development costs from Catalytica to the newly formed GENXON joint venture. This transfer of R&D funding occurred August 1, 1996, and resulted in approximately $0.6 million of research and development costs being financed by the joint venture rather than Catalytica. On an absolute basis, (i.e. excluding the $0.6 million transfer of R&D expenses) R&D spending on catalytic combustion technology actually increased $0.4 million over 1995 levels during the third quarter. Cessation of all research activities of Advanced Sensor Devices (ASD) following the sale of its assets (See Overview above) also contributed approximately $0.3 million towards the reduction of R&D expenses. This decrease in R&D funding during the third quarter due to the formation of the joint venture and sale of ASD was partially offset by increases in R&D expenses elsewhere in the Company reflecting new work on nanoscale materials used in catalysts plus increased research activities supporting the research commitment to Pfizer Inc.. The increase in R&D expenses on a year-to-date basis reflects a significant increase in research and development efforts related to the Company's combustion systems technology (partially offset by the $0.6 million transfer in costs to the new joint venture) coupled with work on nanoscale materials used in catalysts plus a ramp up of research efforts supporting the research commitment to Pfizer, Inc. Research and development expenses may fluctuate from quarter to quarter. Selling, general and administrative expenses decreased approximately $0.2 million for the three and nine months ended September 30, 1996. Prior to the third quarter, SG&A expenses had been running at comparable levels to 1995. The decrease in the third quarter can be attributed to two events. First, the discontinuation of the Advanced Sensor Devices subsidiary at the end of the second quarter resulted in about two-thirds of the decrease in SG&A expenses. Secondly, the formulation of the new GENXON joint venture resulted in a shift of some administrative expenses to the joint venture as certain Catalytica employees spent time on joint venture organization activities for which the Company will be reimbursed by the joint venture entity. Once the joint venture comes "up to speed", these management activities being temporarily manned by Catalytica employees will be taken over by full time GENXON employees. Thus, to the extent that Catalytica's SG&A costs are being reimbursed by GENXON, these reductions should be considered temporary and SG&A expenses will return to a more normalized level in 1997. The reduction in SG&A 10 costs due to the discontinuation of Advanced Sensor Devices, however, are permanent savings. The $0.5 million gain on sale of assets represents the net realized gain over book value on the sale of ASD's assets to Monitor Labs, Inc. on June 28, 1996 (See Overview above). This gain reflects only the payments received thus far by Catalytica. Any future payments and related gains are at this time uncertain, and therefore the gains, if any, will be recorded in the period of actual receipt of any future payments. Net interest income increased 543% for the third quarter of 1996 and increased 175% for the first nine months of 1996 compared to the same periods in 1995 due to higher balances of cash and short-term investments associated with the Company's $14.7 million public offering (November 3, 1995) and $15 million cash infusion by Pfizer on May 8, 1996. This increased interest income was partially offset by increased interest expense on a line of credit and other short-term working capital financing at the Catalytica Fine Chemicals Bay View manufacturing facility. LIQUIDITY AND CAPITAL RESOURCES ------------------------------- Total cash and cash equivalents plus short-term investments increased to $24.7 million compared to $20.9 million at December 31, 1995. This increase is primarily due to the $15.0 million cash payment by Pfizer for it's equity investment in Fine Chemicals and prepaid research and development, coupled with the $1.1 million payment received for the sale of ASD's assets. This increase was partially offset by the loss for the year-to-date period coupled with the payments on several working capital lines of credit agreements associated with the Catalytica Fine Chemicals Bay View manufacturing facility plus expenditures on capital equipment at the Bay View facility. In 1994 and 1995, the Company obtained various lines of credit to fund capital purchases and future working capital needs of its Fine Chemicals subsidiary. Two of these credit facilities, a working capital line of credit agreement with $1.4 million outstanding on June 30, 1996 and a promissory note of $1.5 million used to refinance a subsidiary's outstanding subordinated debt, expired on July 1, 1996. The $1.5 million promissory note was repaid in June, and the line of credit balance was repaid on July 1, 1996. In early August, the bank approved a new working capital line of credit. It provides a $3.5 million line of credit based on accounts receivable and expires on September 21, 1997. No borrowings were outstanding under this new line of credit as of September 30, 1996. In addition, the bank granted a $0.5 million term loan to be used for capital equipment purchases at the Bay View facility. No draw-downs under this new term loan had occurred as of September 30, 1996. The Company's operations to date have required substantial amounts of cash. The Company anticipates that existing capital resources, product revenues, and research and development revenues will enable the Company to maintain current and planned operations for at least the next 18 months. The Company's future capital requirements will depend on many factors, including rate of commercialization of the Company's catalytic combustion systems and the need to expand manufacturing capacity for both its fine chemicals and combustion 11 systems business. Although there can be no assurance the Company will obtain orders sufficient to fill the capacity by such time, the Company's manufacturing facility for pharmaceutical intermediates is expected to reach capacity in 1997. The Company intends to augment its current pharmaceutical intermediates manufacturing capacity by acquiring or constructing additional plant capacity. However, to date, the Company has made plans only to modestly expand its fine chemicals production capacity through expansion of its Bay View plant. Adequate funds for future operations, whether from the financial markets or from collaborative or other arrangements, may not be available when needed or on terms acceptable to the Company and, if available or acceptable to the Company, may result in significant dilution to existing stockholders. If adequate funds are not available, the Company may be required to delay, scale back or eliminate some or all of its research and product development programs. RISK FACTORS History of Operating Losses and Uncertainty of Future Results ------------------------------------------------------------- The Company's business has not been profitable to date, and as of September 30, 1996, the Company had an accumulated deficit of $48.2 million. The Company anticipates incurring additional losses for at least the next 12 to 18 months. The Company expects that losses will fluctuate from quarter to quarter as a result of differences in the amount and timing of expenses incurred and revenues received. In particular, the Company's operating results are affected by the size and timing of receipt of orders for and shipments of its fine chemicals products, as well as the amount and timing of payments and expenses under the Company's research and development contracts. Through 1993, substantially all of the Company's revenues were derived from research and development contracts. Most of the Company's research and development contracts are subject to periodic review by the funding partner, which may result in modifications, including reduction or termination of funding. The Company's research and development revenues declined in 1995 and 1994 as certain research projects were terminated. There can be no assurance the Company will continue to receive research and development funding, and the Company expects that it will increasingly rely on product sales for its revenues. In 1994, the Company began deriving revenues from the sale of fine chemicals products. Through December 31, 1995, a significant portion of the Company's product revenues has been derived from sales to Sandoz Agro, Inc. ("Sandoz") under a five-year contract pursuant to which Sandoz committed to buy certain minimum volumes for the first four years and eight months. The Company has no contractual volume commitment from Sandoz beyond May 31, 1998. There can be no assurance the Sandoz contract will be renewed or replaced with new business. The Sandoz agreement may be terminated by either party upon 30 days prior written notice for failure to perform a material provision of the agreement, if such failure is not cured within 60 days after receipt of notice. The Company expects that it will need to manufacture new products to increase revenue. Typically, new products have lower gross margins during the initial manufacturing phase, which could have an adverse effect on the Company's results of operations. To achieve profitable operations, Catalytica must significantly increase its commercial sales of fine chemicals and successfully develop, manufacture, introduce and market or license its combustion 12 systems. There can be no assurance that the Company will be able to achieve profitability on a sustained basis, or at all. Commercialization; Shift from Research and Development ------------------------------------------------------ The Company's success will depend on its ability to complete the transition from emphasizing research and development to full commercialization and sale of its products. The Company began manufacturing, marketing and selling pharmaceutical intermediates in 1994. Success of the Company's fine chemicals business is dependent upon development and commercialization of appropriate catalytic processes for new customers and new fine chemicals products. There can be no assurance the Company will be able to develop and commercialize such processes. In addition, sales of certain of the Company's fine chemicals intermediates are dependent upon the customer obtaining clearance from the United States Food and Drug Administration ("FDA") for marketing of the customer's end-product. Failure of the Company's customers to obtain the necessary FDA clearance would have an adverse affect on sales of certain fine chemicals products. The Company, through its subsidiary Catalytica Combustion Systems, Inc., (CCSI) and the GENXON joint venture, is still conducting research and development on its combustion systems. Prior to commercialization of its combustion systems, the Company's products will be required to undergo rigorous testing by various turbine manufacturers and end users. Ultimate sales of the Company's combustion system products will depend upon the acceptance of the Company's technology by a limited number of turbine manufacturers and the Company's ability to enter into commercial relationships with these manufacturers and users. The Company's subsidiary CCSI is currently working with leading turbine original equipment manufacturers (OEM's), including: General Electric in large turbines, and Allison Engine Co., a subsidiary of Rolls Royce, and Solar Turbines Inc., a subsidiary of Caterpillar, Inc., in medium size turbines. In addition, through its joint venture company GENXON, the company is developing complete combustor systems for Affiliated Group of Companies (AGC), to be used on small Kawasaki Heavy Industries turbines for mobile cogeneration applications. GENXON is also developing complete combustor systems utilizing Catalytica's combustion technology for end users to be "retro fitted" on older "out-of-warranty" turbines no longer supported by OEM's. Neither the Company, its subsidiary CCSI, or joint venture company GENXON have formal long-term agreements in place with any of these companies. The Company's ability to complete research and development and introduce commercial systems for these markets could be adversely affected if one or more of these companies terminated its relationship with the Company or GENXON. If such terminations occurred, there is no assurance as to whether the Company could enter into a similar relationship with another manufacturer. The Company currently has limited manufacturing and marketing capability for its combustion products. The Company's existing facilities could be inadequate for commercial production of the combustion products under development, and to the extent that the Company chooses to produce commercial quantities of its products, the Company will be required to develop or acquire manufacturing capability. In order to market any of its combustion system products, the Company will be required to develop marketing capability, either on its own or in conjunction with others. There can be no assurance that the Company will be able to manufacture its products successfully or develop an effective marketing and sales 13 organization. In addition, the Company's combustion systems and processes are expected to be sold as components of large systems such as natural gas turbines for electric power plants. Accordingly, the rate of adoption of the Company's systems and processes may depend in part on economic conditions which affect capital investment decisions, as well as the regulatory environment. There can be no assurance that the Company's products will be economically attractive when compared to competitive products. Future Capital Requirements and Uncertainty of Additional Funding ----------------------------------------------------------------- See Management's Discussion and Analysis of Financial Condition and Results of Operations - Liquidity and Capital Resources. Influence of Environmental Regulations on Rate of Commercialization ------------------------------------------------------------------- The rate at which the Company's catalytic combustion systems are adopted by industrial companies will be heavily influenced by the enactment and enforcement of environmental regulations at the federal, state and local levels. Current federal law governing air pollution generally does not mandate the specific means for controlling emissions, but instead, creates ambient air quality standards for individual geographic regions to attain through individualized planning on a regional basis in light of the general level of air pollution in the region. Federal law requires state and local authorities to determine specific strategies for reducing emissions or specific pollutants. Among other strategies, state and local authorities in all areas which do not meet ambient air quality standards must adopt performance standards for all major new and modified sources of air pollution. The more polluted the air in a particular region has become, the more stringent such controls must be. The Company's revenues will depend, in part, on the standards, permit requirements and programs these state and local authorities promulgate for reducing emissions (including emissions of NOx) addressed by the Company's combustion and monitoring products systems. Demand for the Company's systems and processes will be affected by how quickly the standards are implemented and the level of reductions required. Certain industries or companies may successfully delay the implementation of existing or new regulations or purchase or acquire emissions credits from other sources, which could delay or eliminate their need to purchase the Company's systems and processes. Moreover, new environmental regulations may impose different requirements which may not be met by the systems and processes being developed by Catalytica or which may require costly modifications of the Company's products. The United States Congress is continually reviewing existing environmental regulations. There can be no certainty as to whether Congress will amend or modify existing regulations in a manner that could have an adverse effect on demand for the Company's combustion system products. Effect of FDA Regulations on Fine Chemicals Manufacturing --------------------------------------------------------- Many of the fine chemicals products the Company manufactures, or will manufacture in the future, and the final drug products in which they are used are subject to regulation for safety and efficacy by the FDA and foreign regulatory authorities before such products can be commercially marketed. The process of obtaining regulatory clearances for marketing is 14 uncertain, costly and time consuming. The Company cannot predict how long the necessary regulatory approvals will take or if its customers will ever obtain such approval for their products. To the extent the Company's customers do not obtain the necessary regulatory approvals for marketing new products, the Company's fine chemicals product sales will be adversely affected. In the future, the Company intends to manufacture bulk actives. To do so, the Company would be required to comply with the FDA's current Good Manufacturing Practices ("cGMP") regulations, and certain of the Company's customers may also require the Company to adhere to cGMP regulations, even if not required by the FDA. To comply with cGMP regulations, a manufacturer must continue to expend time, money and effort in production, recordkeeping and quality control to ensure that the product meets applicable specifications and other requirements. The FDA periodically inspects drug manufacturing facilities to ensure compliance with applicable cGMP requirements. Failure to comply subjects the manufacturer to possible FDA action, such as suspension of manufacturing. The FDA also may require the submission of any lot of the product for inspection and may restrict the release of any lot that does not comply with FDA regulations, or may otherwise order the suspension of manufacture, recall or seizure. Failure of the Company's customers to obtain and to maintain FDA clearance for marketing of the products manufactured by the Company, or failure of the Company to comply with cGMP regulations as required by the FDA or the Company's customers, would have a material adverse effect on the Company's results of operations. Competition and Technological Change ------------------------------------ There are numerous competitors in a variety of industries in the United States, Europe and Japan which have commercialized and are working on technologies that could be competitive with those under development by the Company, including both catalytic and other technological approaches. Some of these competitive products are in more advanced stages of development and testing. The Company's competitors may develop technologies and systems and processes that are more effective than those being developed by the Company or that would render the Company's technology and systems and processes less competitive or obsolete. In the fine chemicals market, the Company faces its primary competition from pharmaceutical companies that produce their own fine chemicals and from other fine chemicals manufacturers such as Lonza AG and DSM Fine Chemicals. In the combustion systems market, the Company faces its primary competition from large gas turbine power generation manufacturers, such as General Electric Co. ("General Electric"), Allison Engine Company ("Allison") and Solar Turbines Incorporated ("Solar"), each of which is developing competing systems for their own turbines. Many of the Company's competitors in the combustion systems market are also potential customers of the Company, and the Company expects to at least partially rely on these potential customers to help commercialize its products. Most of these competitors have greater research and development capabilities, financial resources, managerial resources, marketing experience and manufacturing experience than the Company. If these companies are successful in developing such products, the Company's ability to sell its systems and processes would be materially adversely affected. Further, since many of the Company's competitors are existing or potential customers, the Company's ability to gain market share may be limited. 15 Patents and Intellectual Property --------------------------------- The Company has an active program of pursuing patents for its inventions in the United States and in markets throughout the world relevant to its business areas. The Company has 54 United Stated patents and 15 pending United States patent applications. The Company's success will depend on the ability to continue to obtain patents, protect trade secrets and operate without infringing on the proprietary rights of others in the United States and other countries. There can be no assurance that the Company's patent applications will result in the issuance of any patent, that any of the Company's existing patents or any patents that may be issued in the future will provide significant proprietary protection, that any such patents will be sufficiently broad to protect the Company's technology, or that any such patents will not be challenged, circumvented or invalidated. There can also be no assurance that the patents of others will not have an adverse effect on the Company. Others may independently develop similar systems or processes or design around patents issued to the Company. In addition, the Company may be required to obtain licenses to patents or other proprietary rights. The Company cannot assure that any licenses required under any such patents or proprietary rights would be made available on terms acceptable to the Company, if at all. If Catalytica requires and does not obtain such licenses, it could encounter delays in system or process introductions while it attempts to design around such patents, or it could find that the development, manufacture, sale or licensing of systems or processes requiring such licenses could be foreclosed. The Company could incur substantial costs in defending itself or its licensees in litigation brought by others or prosecuting infringement claims against third parties. The Company could incur substantial costs in interference proceedings declared by the United States Patent and Trademark Office in connection with one or more of the Company's or third parties' patents or patent applications, and those proceedings could also result in an adverse decision as to the priority of the Company's inventions. The Company also protects its proprietary technology and processes in part by confidentiality agreements with its collaborative partners, employees and consultants. There can be no assurance that these agreements will not be breached, that the Company will have adequate remedies for any breach, or that the Company's trade secrets will not otherwise become known or be independently discovered by competitors. Dependence on Key Personnel --------------------------- The Company's success is dependent on the retention of principal members of its management and scientific staff and on the ability to continue to attract, motivate and retain additional key personnel. Competition for such key personnel is intense, and the loss of the services of key personnel or the failure to recruit necessary additional personnel could have a material adverse effect upon the Company's operations and on its research and development efforts. The Company does not have non-competition agreements with any of its key employees. The Company's anticipated expansion into areas and activities requiring additional expertise, such as manufacturing, marketing and distribution, are expected to place increased demands on the Company's resources. These activities are expected to require the addition of new personnel with expertise in these areas and the development of 16 additional expertise by existing personnel. The failure to acquire such personnel or to develop such expertise could materially adversely affect prospects for the Company's success. Hazardous Materials and Environmental Matters --------------------------------------------- The Company's research and development activities and fine chemicals manufacturing involve the use of many hazardous chemicals. The Company is subject to extensive federal, state and local laws and regulations governing the use, manufacture, storage, handling and disposal of such materials and associated waste products. The Company believes that its properties and operations comply in all material respects with applicable environmental laws; however, the risk of environmental liabilities cannot be completely eliminated. Public awareness of environmental issues has increased the impact of such laws on the conduct of manufacturing operations and ownership of property. Any failure by the Company to comply with present or future environmental laws could result in cessation of portions or all of the Company's operations, impositions of fines, restrictions on the Company's ability to carry on or expand its operations, significant expenditures by the Company to comply with environmental laws and regulations, and/or liabilities in excess of the resources of the Company. The Company does not have environmental impairment liability insurance. In 1992, the Company completed a renovation of its research and development facilities at a cost of approximately $2.3 million to comply with environmental laws and regulations. There can be no assurance, however, that the Company will not be required to make additional renovations or improvements to comply with environmental laws and regulations in the future. The Company's operations, business or assets could be materially adversely affected in the event such environmental laws or regulations require the Company to modify current facilities substantially or otherwise limit the Company's ability to conduct or expand its operations. The Company leases the land on which its fine chemicals facility is located from Rhone Poulenc, Inc., ("Rhone Poulenc"). The past activities of Rhone Poulenc's predecessor caused significant soil and groundwater contamination of the facility and a down gradient area located along the San Francisco Bay. Consequently, the site is subject to a clean up and abatement order issued by the Bay Area Regional Water Quality Control Board ("RWQCB") which currently requires stabilization, containment and monitoring of the arsenic and volatile organic contamination at the site and surrounding areas. The ground lease between Rhone Poulenc and the Company includes an indemnity by Rhone Poulenc against any costs and liabilities that the Company might incur to fulfill the RWQCB order and to otherwise address the contamination that is the subject of the order. The Company also has obtained an indemnification from Sandoz (the immediately preceding owner/operator of the facility) against any costs and liability the Company may incur with respect to any contamination caused by Sandoz' operations. However, there can be no assurance that the Company will not be held responsible with respect to the existing contamination or named in an action brought by a governmental agency or a third party because of such contamination. If the Company is held responsible and it has contributed to the contamination, it will be liable for any damage to third parties, and will be required to indemnify Rhone Poulenc and Sandoz for any additional clean up costs or liability they may incur, with respect to the contamination caused by the Company. The determination of 17 the existence and additional cost of any such incremental contamination contribution by the Company could involve costly and time-consuming negotiations and litigation. Further, any such incremental contamination by the Company or the unenforceability of either of the indemnity agreements described above could materially adversely affect the Company's business and results of operations. PART II - OTHER INFORMATION Item 6 Exhibits 27.1 Financial Data Schedule All information required by other items in Part II is omitted because the items are inapplicable, the answer is negative or substantially the same information has been previously reported by the registrant. 18 CATALYTICA, INC. SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. Date: November 13, 1996 CATALYTICA, INC. ----------------- (Registrant) By: /s/ Lawrence W. Briscoe ----------------------- Lawrence W. Briscoe Vice President and Chief Financial Officer Signing on behalf of the registrant and as principal financial officer 19