FORM 10-Q UNITED STATES SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 [] QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the quarterly period ended September 30, 1996 OR [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the transition period from_____________________________to________________________ Commission file number 1-7910 TOSCO CORPORATION (Exact name of registrant as specified in its charter) Nevada 95-1865716 (State or other jurisdiction of (I.R.S. Employer incorporation or organization) Identification No.) 72 Cummings Point Road Stamford, Connecticut 06902 (Address of principal executive offices) (Zip Code) Registrant's telephone number, including area code: (203) 977-1000 Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. X Yes No ---- ---- Registrant's Common Stock outstanding at October 31, 1996 was 43,639,886 shares. TOSCO CORPORATION AND SUBSIDIARIES Index to Financial Statements and Exhibits Filed with the Quarterly Report of the Company on Form 10-Q For the Three and Nine Months Ended September 30, 1996 Page(s) Part I. Financial Information Consolidated Balance Sheets 3 Consolidated Statements of Income 4 Consolidated Statements of Cash Flows 5 Notes to Consolidated Financial Statements 6-10 Management's Discussion and Analysis of Financial Condition and Results of Operations 11-15 Exhibit I - Computation of Earnings Per Share 16 Part II. Other Information 17 The financial statements listed in Part I above reflect all adjustments (consisting only of normal recurring accruals) that are, in the opinion of Management, necessary to a fair presentation of financial position and results of operations. Such financial statements are presented in accordance with the Securities and Exchange Commission's disclosure requirements for Form 10-Q. These unaudited interim consolidated financial statements should be read in conjunction with the audited Consolidated Financial Statements (from which the year-end balance sheet presented herein was derived) and the Notes to Consolidated Financial Statements filed with the Commission in Tosco's 1995 Annual Report on Form 10-K. TOSCO CORPORATION AND SUBSIDIARIES CONSOLIDATED BALANCE SHEETS Thousands of Dollars September 30, December 31, ASSETS 1996 1995 (Unaudited) Current assets Cash and cash equivalents $ 52,365 $ 19,148 Short-term investments and deposits 34,517 29,125 Trade accounts receivable, less allowance for uncollectibles of $9,416,000 (1996) and $8,523,000 (1995) 272,908 296,768 Inventories 686,199 489,479 Prepaid expenses and other current assets 48,372 42,363 Deferred income taxes 30,517 4,558 --------- -------- Total current assets 1,124,878 881,441 Property, plant and equipment, net 1,696,693 961,418 Deferred turnarounds 66,996 82,249 Intangibles (primarily tradenames) 608,775 38,731 Other deferred charges and assets 131,730 39,332 ------------ ----------- Total assets $ 3,629,072 $2,003,171 ============= ============ LIABILITIES AND SHAREHOLDERS' EQUITY Current liabilities Accounts payable $ 599,544 $ 503,900 Accrued expenses and other liabilities 365,460 166,391 ------------- --------- Total current liabilities 965,004 670,291 Revolver debt 360,000 45,000 Long-term debt 930,827 579,036 Environmental cost liability 90,680 34,379 Other liabilities 153,187 16,916 Deferred income taxes 80,285 30,439 Shareholders' equity: Common Stock - $.75 par value, 50,000,000 shares authorized, 46,168,861 (1996) and 39,613,950 (1995) shares issued 34,626 29,714 Capital in excess of par value 963,635 640,306 Retained earnings 124,098 27,903 Treasury stock, at cost (73,270) (70,813) ---------- --------- Total shareholders' equity 1,049,089 627,110 ---------- --------- Total liabilities and shareholders' equity $ 3,629,072 $ 2,003,171 ============= ============ The accompanying notes are an integral part of these financial statements. TOSCO CORPORATION AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF INCOME (Unaudited) Thousands of Dollars Except Per Share Data Three Months Nine Months Ended September 30, Ended September 30, 1996 1995 1996 1995 Sales $ 2,709,388 $ 1,816,846 $ 7,160,151 $ 5,417,203 ----------- ------------ ----------- ----------- Cost of sales 2,538,718 1,734,096 6,741,605 5,227,809 Consolidation charge - 13,500 5,200 Selling, general and administrative 72,281 24,879 147,218 69,775 Interest expense 27,157 14,586 64,764 45,525 Interest income (1,079) (903) (2,766) (2,641) ------------ ------------- ------------ ------------ 2,637,077 1,772,658 6,964,321 5,345,668 ------------ ------------- ------------ ------------ Income before provision for income 72,311 44,188 195,830 71,535 Provision for income taxes 29,818 17,344 79,733 28,240 ------------ ------------- ------------ ----------- Net income $ 42,493 $ 26,844 $ 116,097 $ 43,295 ============= ============ ============ =========== Income per common and common equivalent share: Primary $ 0.95 $ 0.72 $ 2.86 $ 1.16 ============= ============ ============ =========== Fully diluted $ 0.95 $ 0.71 $ 2.84 $ 1.15 ============= ============ ============ ========== Dividends per common share $ 0.16 $ 0.16 $ 0.48 $ 0.48 ============= ============ ============ ========== The accompanying notes are an integral part of these financial statements. TOSCO CORPORATION AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS (Unaudited) Thousands of Dollars Nine Months Ended September 30, 1996 1995 Cash flows from operating activities: Net income $116,097 $43,295 Adjustments to arrive at net cash provided by operating activities: Depreciation 81,144 45,415 Amortization of deferred items and intangibles 49,934 34,735 Deferred income taxes 23,887 8,901 (Increase) decrease: Trade accounts receivable (Note 3) 73,681 110,084 Inventories (43,128) (76,082) Prepaid expenses and other current assets 7,097 1,912 Increase (decrease): Accounts payable and accrued liabilities (128,499) 116,011 Other 4,348 6,755 --------- -------- Net cash provided by operating activities 184,561 291,026 --------- --------- Cash flows from investing activities: Acquisition of Circle K, excluding cash - $740,268,000, net of issuance of Common Stock - $327,039,000 (Note 2) (413,229) Purchase of property, plant and equipment, net (184,359) (133,323) Increase in deferred turnarounds, charges and other assets (57,820) (58,539) Net change in short-term investments and deposits (5,392) 1,546 ---------- --------- Net cash used in investing activities (660,800) (190,316) Cash flows from financing activities: Proceeds from bond offering 240,000 125,000 Borrowings (repayments) under revolver, net 315,000 (179,000) Short-term bank repayments (20,000) (41,500) Dividends on Preferred and Common Stock (19,902) (17,789) Other (5,642) (1,513) --------- --------- Net cash provided by (used in) financing activities 509,456 (114,802) --------- --------- Net increase (decrease) in cash and cash equivalents 33,217 (14,092) Cash and cash equivalents at beginning of period 19,148 23,793 --------- ---------- Cash and cash equivalents at end of period $52,365 $9,701 ========== ========= The accompanying notes are an integral part of these financial statements. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS Information with respect to the three and nine months ended September 30, 1996 and 1995 is unaudited. 1. Summary of Significant Accounting Policies Principles of Consolidation The accompanying consolidated financial statements include the accounts of Tosco Corporation and its wholly owned subsidiaries (Tosco), including The Circle K Corporation (Circle K) acquired on May 30, 1996 (Note 2). All significant intercompany accounts and transactions have been eliminated. Use of Estimates The preparation of financial statements in conformity with generally accepted accounting principles requires management estimates and assumptions that affect the reported amounts of assets and liabilities, reported results of operations, and disclosures of contingent assets and liabilities. Nature of Business Tosco is one of the largest independent refiners and marketers of petroleum products in the United States. Tosco has extensive distribution facilities and engages in related commercial activities throughout the United States and internationally. With the acquisition of Circle K, Tosco is the nation's largest retailer of company-operated convenience stores. Reclassifications Certain previously reported amounts have been reclassified to conform to classifications adopted in 1996. Cash, Cash Equivalents, Short-term Investments and Deposits Cash and cash equivalents include cash items on hand at convenience stores or in transit. As such, certain balances are not immediately available for investment. Cash available for investment is invested in certificates of deposit and other highly liquid investments. Investments with original maturities of more than three months and less than twelve months are classified as short-term investments and carried at cost which approximates market. In accordance with agreements with various state agencies, Circle K maintains cash balances in excess of outstanding money orders. Checks outstanding in excess of offsettable cash balances are reclassified and included in accounts payable. Tosco purchased director and officer liability insurance coverage from its wholly owned subsidiary with limits of liability coverage of $14,100,000 at September 30, 1996. Approximately this amount of the subsidiary's assets is restricted to payment of defense costs and claims made against the directors and officers of Tosco. Inventories Inventories are stated at the lower of cost or market. The last-in, first-out (LIFO) method is primarily used to determine cost for raw materials and refined petroleum products. Prior to its acquisition of Circle K (see Note 2), Tosco operated 130 retail outlets. The fuel inventories at these outlets had been accounted for under the LIFO method. Circle K operates 2,400 retail outlets and has used the first-in, first-out (FIFO) method of accounting for retail inventories. Because of the insignificance of the Tosco's prior retail inventories compared to the inventories of the newly acquired retail operations, Tosco believes it is appropriate, in the third quarter of 1996, to change its method of accounting to that used by the predominate portion of its present retail operations. The change does not have a significant impact on the results of operations for 1995 or 1996, nor is it anticipated that it will have a material effect on future periods. Prior to this change, Tosco's inventory costs would not have differed significantly under the two methods and, therefore, prior periods have not been restated. Intangibles Intangible assets consist principally of values assigned to tradenames. Other intangible assets include the excess of cost over the assigned value of net assets acquired (goodwill) in the Circle K acquisition. Tradenames and goodwill acquired in the Circle K acquisition are being amortized on a straight-line basis over 40 years. Other tradenames are being amortized over their respective licensing periods of up to 15 years. Supplier Advances Advances received in connection with supplier marketing or display allowances are amortized to income over the term of the respective arrangement based upon purchase levels. Self - Insurance Tosco is self-insured up to certain limits for worker's compensation, property damage and general liability claims. Accruals for loss incidences are made based on claims experience and certain actuarial assumptions followed in the insurance industry. Due to uncertainties inherent in the estimation process, actual losses could differ from amounts accrued. Excise Taxes Excise taxes collected on behalf of governmental agencies are excluded from sales, cost of sales or other expenses. Environmental Costs Environmental expenditures that relate to current operations are expensed or capitalized as appropriate. Expenditures that relate to an existing condition caused by past operations, which do not contribute to current or future revenue generation, are expensed. Liabilities are recorded when environmental assessments and/or remedial efforts are probable and the costs can be reasonably estimated. Generally, the timing of these accruals coincides with completion of investigations and other studies or a commitment to a formal plan of action. Estimated reimbursements of remediation costs of petroleum releases from underground storage tanks are recorded as assets for those states in which trust fund programs are currently reimbursing applicants and in which future reimbursement is probable. 2. Acquisitions Circle K Acquisition Tosco completed its acquisition of Circle K on May 30, 1996 (Merger Date). Circle K has approximately 2,500 convenience stores in the United States, 2,300 of which are company operated and 200 are franchised. Approximately 1,900 of the Circle K stores sell gasoline. The total consideration for the acquisition consisted of $451 million of cash, 6,492,085 shares of Tosco Common Stock, and certain other costs. The cash portion of the acquisition was financed by the issuance of $240 million of 7 5/8% senior uncollateralized notes due May 15, 2006 and borrowings under Tosco's revolving credit facilities. The acquisition has been accounted for as a purchase. Accordingly, Circle K's assets and liabilities are included in the accompanying balance sheet at values based upon a preliminary allocation of the purchase price. The allocation is expected to be finalized by the end of 1996 based upon appraisals and other evaluations currently in progress. The preliminary allocation of the purchase price is summarized below: May 30, 1996 (Thousands of Dollars) Cash $ 41,465 Other current assets 245,032 Property, plant, and equipment 631,760 Other long-term assets 85,375 Intangibles, principally tradenames 555,401 Current liabilities ( 443,740) Long-term debt (a) ( 114,356) Other non-current liabilities ( 219,204) ------------ Total $ 781,733 ============== (a) As required by the terms of its Senior Credit Agreement, Circle K retired debt obligations of $102,503,750 at the Merger Date from available cash and cash advances from Tosco. The consolidated results of operations of Tosco include the operations of Circle K from the Merger Date. Unaudited pro-forma results of operations of Tosco, assuming the acquisition had occurred on January 1, 1995 are as follows: Pro-Forma Nine Months Pro-Forma Year Ended Sept 30, 1996 Ended December 31, 1995 (Thousands of Dollars) Sales $8,461,052 (a) $10,298,582 ------------- ------------ Net income from continuing operations $ 127,561 (a) $ 80,768 -------------- ------------ Earnings per share: Primary $ 2.86 (a) $ 1.84 -------- ------------ Fully diluted $ 2.85 (a) $ 1.83 ---------- ------------ (a) The pro-forma financial information excludes the pre-tax charge of $13,500,000 ($8,100,000 after-tax, $.20 per share), recorded in 1996, for the consolidation of Tosco's marketing division following the acquisition of Circle K. The costs of consolidation include employee severance, office lease termination and other costs that are not associated with or do not benefit activities that will be continued. The pro-forma financial information is presented for informational purposes only and does not reflect the improvement in operating contribution anticipated from the merger or the possible reduction in operating and administrative costs expected from the consolidation of operations. Accordingly, it is not necessarily indicative of the operating results that would have occurred had the acquisition of Circle K been consummated as of January 1, 1995 nor are they necessarily indicative of future operating results. Northeast marketing and refining assets On February 2, 1996, Tosco completed the purchase of the U.S. Northeast marketing and refining assets from British Petroleum (BP) for $59,000,000, excluding inventories. Under the purchase agreement, Tosco obtained an exclusive license valid for fifteen years, with various renewal options, to market retail gasoline and diesel fuels under the BP brand in the U.S. Northeast. The purchase included the 190,000 B/D Trainer Refinery near Philadelphia (which was taken over in a non-operating mode), petroleum product terminals and certain associated pipeline interests. In May 1996, Tosco sold 3 of the terminals acquired which were surplus to Tosco's needs. Other acquired assets may be sold. BP retains environmental obligations relating to the Trainer Refinery and other properties included in the sale. In September 1996, Tosco announced it has conditionally approved a plan to modernize and reopen the Trainer Refinery. The plan includes a modernization program of approximately $50,000,000 and a site-wide turnaround of all processing units. The updated refinery would be reconfigured to operate in the 150,000 B/D range. The necessary satisfactory agreement has been reached with organized labor and, assuming that required permits from various regulatory agencies are obtained, the refinery is expected to restart by mid-1997. The final allocation of the purchase price will be determined by the end of 1996. 3. Accounts Receivable In June 1995, Tosco entered into a three-year agreement with a financial institution to sell on a revolving basis up to $100,000,000 of an undivided percentage ownership interest in a designated pool of accounts receivable (Receivable Transfer Agreement). The agreement was amended in May 1996 to increase the program to $175,000,000. As of September 30, 1996 and December 31, 1995 approximately $174,300,000 and $99,800,000, respectively, of receivables had been sold. 4. Inventories Sept. 30, December 31, 1996 1995 -------- ----------- (Thousands of Dollars) Raw materials (a) $217,918 $223,795 Intermediates (a) 27,080 18,147 Refined petroleum products (a) 290,641 242,558 Retail merchandise 111,193 2,851 Retail gasoline/diesel 37,223 2,128 Retail other 2,144 ---------- ------------ $686,199 $489,479 ========== ============ (a) The excess of replacement cost over the value of inventories based upon the LIFO method was $158,180,000 and $43,304,000 at September 30, 1996 and December 31, 1995, respectively. 5. Utilization of Revolving Credit Facilities Sept. 30, December 31, 1996 1995 (Thousands of Dollars) Revolving credit facilities Cash borrowings $ 360,000 $ 45,000 Letters of credit 108,707 90,055 ---------- ---------- Total utilization 468,707 135,055 Availability 131,293 314,945 ---------- ---------- Total credit line $ 600,000 $ 450,000 =========== ============= Interest paid was $63,780,000 and $50,075,000 for the first nine months of 1996 and 1995, respectively. 6. Income Taxes Three Months Nine Months Ended Sept 30, Ended Sept 30, 1996 1995 1996 1995 (Thousands of Dollars) Federal $ 24,152 $15,039 $ 64,804 $ 23,230 State 5,072 3,093 14,708 5,007 Foreign 594 (788) 221 3 ---------- ------- -------- -------- Provision for income taxes $ 29,818 $17,344 $ 79,733 $ 28,240 ========= ======= ========= ========= Cash payments (refunds) of income taxes, net $ 24,373 $ 1,523 $41,372 ($ 928) ========== ======= ========= ========= 7. Commitments and Contingencies Three cases were filed against Circle K in Idaho state courts which involved former employees who alleged discrimination due to their gender and age. Two of the cases were recently settled. The third case has been granted class certification. Circle K denies such allegation. Discovery is proceeding. The extent of liability, if any, is unknown. There are various other legal proceedings and claims pending against Tosco and Circle K that are common to its operations. While it is not feasible to predict or determine the ultimate outcome of these matters, it is the opinion of management that these suits will not result in monetary damages that in the aggregate would be material to the business or operations of Tosco. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS INTRODUCTION Management's Discussion and Analysis should be read in conjunction with Management's Discussion and Analysis included in Tosco's Annual Report on Form 10-K for 1995. The Annual Report sets forth Selected Financial Data that, in summary form, reviewed Tosco's results of operations and capitalization over the five-year period 1991-1995. This Management's Discussion and Analysis updates that data. ACQUISITIONS On February 2, 1996, Tosco purchased British Petroleum's U.S. Northeast marketing and refining assets. On May 30, 1996 Tosco completed its acquisition of the Circle K Corporation (Circle K). See Note 2 to the Consolidated Financial Statements. RESULTS OF OPERATIONS - THREE MONTHS ENDED SEPTEMBER 30, 1996 THREE MONTHS ENDED SEPTEMBER 30, 1996 1995 (Thousands of Dollars) Sales (a) $ 2,709,388 $ 1,816,846 Cost of sales 2,538,718 1,734,096 ----------- ------------ Operating contribution 170,670 82,750 Selling, general, and administrative expense 72,281 24,879 Net interest expense 26,078 13,683 ----------- ------------ Pre-tax income 72,311 44,188 Provision for income taxes 29,818 17,344 ----------- ------------ Net income $ 42,493 $ 26,844 ============= ============== Fully-diluted earnings per share (b) $ 0.95 $ 0.71 ======== ============== (a) The increase in sales is primarily due to Tosco's acquisitions and higher petroleum sales prices. Higher petroleum sales prices are primarily attributable to higher crude oil costs. (b) Earnings per share for 1996 reflects the increase in shares issued in connection with the acquisition of Circle K. REFINING DATA SUMMARY THREE MONTHS ENDED SEPTEMBER 30, 1996 AND 1995 (IN THOUSANDS OF BARRELS PER DAY (B/D) EXCEPT FOR REFINING MARGINS) AVON BAYWAY (a) FERNDALE CONSOLIDATED 1996 1995 1996 1995 1996 1995 1996 1995 Crude oil 163.7 153.7 222.0 239.9 89.4 91.4 475.1 485.0 Add'l refinery feeds 23.9 20.8 46.3 43.9 1.0 .1 71.2 64.8 ---- ---- ---- ---- --- ---- ---- ---- Total charges 187.6 174.5 268.3 283.8 90.4 91.5 546.3 549.8 ====== ======== ===== ====== ===== ===== ===== ===== Petroleum products produced: Clean products (b) 156.8 150.0 223.2 227.3 62.2 62.4 442.2 439.7 Other finished products 29.5 23.1 48.5 60.4 26.1 27.8 104.1 111.3 --------- ---- ---- ---- ---- ----- ----- ------ Total finished products produced 186.3 173.1 271.7 287.7 88.3 90.2 546.3 551.0 ========= ===== ===== ==== ===== ===== ====== ===== Operating margin per charge barrel (c) (d) $ 7.60 $ 5.68 $ 2.89 $ 2.93 $ 3.49 $ 2.99 $ 4.60 $ 3.81 ========= ==== ===== ===== ==== ====== ====== ====== (a) Bayway's margins include the results of hedges designed to lock in a predetermined level of operating margins on a varying percentage of Bayway's production. At September 30, 1996, Tosco had hedged approximately 5% of Bayway's remaining 1996 production. (b) Clean products are defined as clean transportation fuels (gasoline, diesel, and jet fuel) and heating oil. (c) Per-charge-barrel operating margin is defined as sales minus cost of sales, excluding refinery operating costs and non-operating items, divided by total refinery charges. (d) As illustrated by the table, operating margins vary significantly by refinery. This variance is due to a number of reasons including marketing conditions in the principal areas served by the refineries, each refinery's configuration and complexity (ability to convert raw materials into clean products), and maintenance schedules. Tosco earned $42.5 million, or $.95 per fully diluted share, on sales of $2.7 billion for the third quarter of 1996, compared to net income of $26.8 million, or $.71 per fully diluted share, on sales of $1.8 billion for the third quarter of 1995. Tosco generated an operating contribution (income before selling, general and administrative expense, net interest expense, and income taxes) for the third quarter of 1996 of $170.7 million, an increase of $87.9 million from 1995. The increase was primarily due to good refining margins and the acquisition of Circle K. Consolidated margins increased by $ .79 per barrel to $4.60 per barrel due to better West Coast margins for most of the third quarter. Margins deteriorated late in the third quarter. Higher operating margins were aided by improvements in clean product production which increased by 2,500 B/D to 442,200 B/D despite a reduction of total throughput charges. Retail marketing fuel margins averaged $.14 per gallon for the third quarter of 1996 compared to $.12 for the third quarter of 1995 and volumes sold increased by 408 million gallons to 684 million gallons. The increase in margins reflects the strong retail margins achieved through most of the third quarter particulary through the now higher percentage of retail sales from company operated stores. The increase in volumes sold is due to the May 30th acquisition of Circle K. Margins achieved from company operated stores are typically higher than margins on sales to the dealer/jobber class of trade. Merchandise gross profit (defined as merchandise sales less merchandise cost of sales excluding store operating expenses) increased by $152 million due to the Circle K acquisition. The increase in selling, general, and administrative expense for the third quarter of 1996 is attributable to Tosco's acquisitions and higher levels of incentive compensation due to higher levels of operating income. Interest expense increased in 1996 primarily due to higher debt levels related to Tosco's acquisitions. See Notes 2 and 3 to the Consolidated Financial Statements. RESULTS OF OPERATIONS - NINE MONTHS ENDED SEPTEMBER 30, 1996 SEPTEMBER 30, 1996 1995 (Thousands of Dollars) Sales $ 7,160,151 $ 5,417,203 Cost of sales 6,741,605 5,227,809 ----------- ----------- Operating contribution 418,546 189,394 Consolidation charge 13,500 5,200 Selling, general, and administrative expense 147,218 69,775 Net interest expense 61,998 42,884 ----------- ----------- Pre-tax income 195,830 71,535 Provision for income taxes 79,733 28,240 ----------- ----------- Net income $ 116,097 $ 43,295 =========== ============ Fully-diluted earnings per share $ 2.84 $ 1.15 ============ ============ REFINING DATA SUMMARY NINE MONTHS ENDED SEPTEMBER 30, 1996 AND 1995 (IN THOUSANDS OF B/D EXCEPT FOR REFINING MARGINS) AVON (a) BAYWAY FERNDALE (a) CONSOLIDATED 1996 1995 1996 1995 1996 1995 1996 1995 ---- ---- ---- ---- ---- ---- ---- ---- Crude oil 160.7 154.5 226.4 231.9 87.3 76.3 474.4 462.7 Add'l refinery feeds 17.6 13.4 49.6 58.8 1.3 1.2 68.5 73.4 ---- ---- ---- ---- --- --- ---- ---- Total charges 178.3 167.9 276.0 290.7 88.6 77.5 542.9 536.1 ====== ======= ====== ====== ===== ====== ===== ====== Petroleum products produced: Clean products 146.5 132.4 229.8 239.7 61.4 51.3 437.7 423.4 Other finished products 29.8 32.8 51.2 56.1 25.3 24.0 106.3 112.9 ---------- ---- ---------- ---- --------- ------ ------- ------ Total finished products produced 176.3 165.2 281.0 295.8 86.7 75.3 544.0 536.3 ======= ======= ========= ===== ========= ====== ======= ====== Operating margin per charge barrel $ 7.15 $ 5.14 $ 3.68 $ 2.80 $ 3.79 $ 2.75 $ 4.84 $ 3.53 ========== ==== ===== ==== ==== ====== ====== ====== (a)Avon's catalytic cracker, the refinery's principal gasoline production unit, and the processing units at the Ferndale Refinery were shut down for 55 and 33 days, respectively, in the first quarter of 1995 for major scheduled turnaround maintenance. Tosco earned $116.1 million, or $2.84 per fully diluted share, on sales of $7.2 billion for the first nine months of 1996, compared to $43.3 million, or $1.15 per fully diluted share, on sales of $5.4 billion for the first nine months of 1995. Results of operations for 1996 include a consolidation charge of $13.5 million ($8.1 million after-tax, $.20 per share) for the consolidation of Tosco's marketing division following the completion of the acquisition of Circle K. Results of operations for 1995 include an after-tax restructuring charge of $5.2 million ($3.1 million after tax, $.08 per share) related to a major expense reduction program at the Avon Refinery. Tosco generated an operating contribution for the first nine months of 1996 of $418.5 million, an increase of $229.1 million from 1995. The increase was attributable to good refining margins, the acquisition of Circle K and Bayway's strong first quarter 1996 performance due to the cold winter weather in the Northeast. Conversely, first quarter 1995 operating contribution was severely impacted by extremely poor refining margins and extensive scheduled turnaround maintenance. Retail marketing fuel margins averaged $.12 per gallon for 1996 compared to $.10 for the comparable 1995 period. Retail volumes sold for the nine month period also increased by 610 million gallons to 1.4 billion gallons due to Tosco's acquisitions. The increase in selling, general, and administrative expense for the first nine months of 1996 versus the comparable period of 1995 was due to Tosco's expanded operations. The increase in net interest expense for 1996 is primarily due to higher levels of debt due to Tosco's acquisitions. OUTLOOK Results of operations continue to be determined by two factors: the operating efficiency of the refineries and refining and retail marketing margins. Tosco's refineries have had no major turnaround activity in 1996. Assuming reasonable margins, Tosco presently expects to run its operating refineries at high production levels for the balance of 1996. The favorable refining margins and strong retail margins achieved through most of the third quarter deteriorated late in the quarter driven by continuing increases in crude oil prices. These poor margins have continued into the fourth quarter. Tosco is not able to predict the level or direction of margins for the balance of the fourth quarter due to uncertainties associated with oil markets. In view of uncertain operating margins in highly competitive markets, Tosco is committed to improving its operating results by lowering costs in all areas. Tosco's acquisitions of BP's Northeast assets and of Circle K advanced Tosco's goal of becoming a major gasoline retailer. In addition, the Circle K acquisition made Tosco the largest retailer of company-operated convenience stores in the United States. Tosco expects to achieve significant economies of scale and enhanced earnings and cash flows from the Circle K acquisition. Tosco continues to look for opportunities to add to its existing refining and marketing assets under the right conditions. Construction of a solvent deasphalting unit (SDA) at the Bayway Refinery was completed in August 1996. The SDA will process approximately 20,000 B/D of low-value residual fuel to produce feedstock for the cat cracker, the refinery's principal gasoline manufacturing unit. The SDA will reduce the amount of high-cost, partially refined feedstocks that Bayway purchases from third parties which should improve Bayway's margins. In addition, the first of four chartered crude oil tankers began deliveries of crude oil in the third quarter. The tankers will transport crude oil from Bayway's leased deep-water terminal in Nova Scotia, Canada or in direct shipments from suppliers and should provide competitive shipping costs and reduce the potential for spills. In September 1996, Tosco announced that it has conditionally approved a plan to modernize and reopen the Trainer Refinery. The plan includes a modernization program of approximately $50 million and a site-wide turnaround of all processing units. The updated refinery would be reconfigured to operate in the 150,000 B/D range (lower throughput rates than under previous management). Assuming that required permits from various regulatory agencies are obtained, the refinery is expected to restart by mid-1997. Tosco expects the Trainer Refinery as reconfigured, to be competitive in its marketplace, with cash operating costs below $2.00 per barrel. CASH FLOWS AND LIQUIDITY As summarized in the Statement of Cash Flows, cash increased by $33 million during the first nine months of 1996 as cash provided by operating and financing activities of $185 million and $509 million, respectively, exceeded cash used in investing of $661 million. Cash provided by operating activities of $185 million was from cash earnings from operations of $271 million (net income plus depreciation, amortization, and deferred income taxes) and other sources of $4 million offset by an increase in working capital of $90 million. The increase in working capital, net of proceeds from Tosco's expanded Receivable Transfer Agreement, is attributable to Tosco's acquisitions. Cash provided by financing activities, primarily for the acquisition of Circle K, totaled $509 million, consisting of proceeds from Tosco's $240 million bond offering, net borrowings under the revolving credit facility of $315 million, partially offset by short-term bank repayments of $20 million, dividends on common stock and other payments of $26 million. Net cash used in investing activities of $661 million was for the acquisition of Circle K ($413 million), capital additions of $185 million (including $40 million for the BP Northeast refining and marketing assets), increases in deferred charges and other assets of $58 million and increases in short-term investments and deposits of $5 million. Liquidity (as measured by cash, short-term investments and deposits and unused credit facilities) decreased by $145 million during 1996 due to a decrease in unused credit facilities of $230 million, partially offset by an increase of $33 million in cash and cash equivalents and $6 million short-term investments and deposits. Effective April 8,1996, Tosco's revolving credit agreement was amended to provide an unsecured $600 million revolving credit facility. Tosco's former $450 million credit facility restricted borrowings to a percentage of a borrowing base. At September 30, 1996, liquidity totaled $218 million (an amount which Tosco believes is adequate to meet its expected liquidity demands for at least the next twelve months). Tosco has the intent and ability to refinance $100 million of First Mortgage Bonds due March 15, 1997 on a long-term basis. CAPITAL EXPENDITURES AND CAPITALIZATION On February 2, 1996, Tosco completed the purchase of BP's U.S. Northeast marketing and refining assets. On May 30, 1996, Tosco completed its acquisition of Circle K. Other capital expenditures for 1996 of $145 million were for budgeted capital projects, primarily at the Avon and Bayway Refineries and retail outlets. Refinery capital spending programs were for the completion of projects to meet reformulated fuel specifications, compliance with environmental regulations and permits, personnel/process safety, and operating flexibility and reliability (including projects to tie into the SDA unit at Bayway). Retail capital spending was primarily focused on expansion and modernization of company stores. Due to the acquisition of Circle K, future retail capital spending will be focused on integrating operations and enhancing existing retail sites that can be financed from internal cash flows. The quarterly dividend rate for Tosco's $.75 par value Common Stock will be increased from $0.16 to $0.17 per share beginning with the fourth quarter of 1996. The decision to raise the dividend after two years of regular $0.16 per share quarterly share reflects the Board of Directors' satisfaction with Tosco's growth and development over the past few years and their confidence in the future. At September 30, 1996, total shareholders' equity was $1.0 billion, an increase from December 31, 1995 of $422 million due to the issuance of approximately 6.5 million shares of Common Stock ($327 million) and net income of $116 million less dividend and other payments of $21 million. Debt, including current maturities and short-term borrowings, increased by $659 million to $1.3 billion at September 30, 1996 primarily due to the acquisition of Circle K. TOSCO CORPORATION AND SUBSIDIARIES PART I - EXHIBIT I COMPUTATION OF EARNINGS PER SHARE (Unaudited) In Thousands Except Per Share Data Three Months Nine Months Ended September 30 Ended September 30, 1996 1995 1996 1995 Net income $ 42,493 $ 26,844 $ 116,097 $43,295 ======== ========== ========== ======= Weighted average number of shares outstanding during the period 43,617 37,065 39,732 37,058 Stock option equivalents 992 413 926 371 --------- -------- -------- -------- Shares used for computation of primary earnings per share 44,609 37,478 40,658 37,429 Additional stock option equivalents 116 101 182 143 ---------- -------- -------- ------- Shares and equivalents used for computation of fully diluted earnings per share 44,725 37,579 40,840 37,572 ========== ======== ======== ======= Earnings per share: Primary $ 0.95 $ 0.72 $ 2.86 $ 1.16 ========= ======== ======== ======= Fully diluted $ 0.95 $ 0.71 $ 2.84 $ 1.15 ========= ======== ======== ======= PART II. OTHER INFORMATION Item 1. Legal Proceedings Two lawsuits and several unfair labor practice charges had been filed with the National Labor Relations Board (NLRB) against Tosco and/or its subsidiaries either by the labor union that represented BP's former employees or former BP employees at the Marcus Hook refinery near Philadelphia, Pennsylvania that was purchase by a subsidiary of Tosco from BP on February 2, 1996. The labor union has agreed to withdraw the NLRB charges, Tosco Corporation (NLRB Case Nos. 4-CA-24570, 4-CA-24755 and 4-CA-24771-2) and has dismissed the case of Oil, Chemical & Atomic Workers International Union, et al v. Tosco (United States District Court, Eastern District Of Pennsylvania, Case No. 96-CV-1712). The union has agreed to cause the plaintiffs in the case of Stefano v. Marcus Hook Refining, et, al, (Court of Common Pleas for Delaware County, Case No. 96-1187) to dismiss this matter. See 10-Q first quarter 1996. Two cases filed by former employees against Circle K Corporation, now a Tosco subsidiary, in Idaho state court alleging discrimination and termination due to gender and age have been settled. Vernita Bunch and Helen Lewis v. Circle K Corporation, (District Court for the Sixth Judicial District of the State of Idaho, Case No. CV OC 95-50466, Rhonda Terrell v. Circle K Corporation, (District Court for the Fourth Judicial District of the State of Idaho, Case No. CV OC 95-00930D). A third case of similar allegations has been certified as a class action. Constance Clark, et al v. Circle K Corporation (District Court for the Fourth Judicial District of the State of Idaho, Case No CV OC 96-01115D). Discovery is in progress. See 10-Q second quarter 1996. A case has been filed by private litigants against all major petroleum refiners, distributors and retailers in California, including Tosco, alleging they have restraint trade and restricted the supply of a certain type of cleaner burning gasoline sold in California. Aguilar, et al. v. Atlantic Richfield Corporation et al (Superior Court Of California, County of San Diego, Case No. 00700810). Plaintiffs are seeking certification as a class. Discovery is proceeding. Item 6. Exhibits and Reports on Form 8-K a. Exhibits 11. Computation of Earnings Per Share (See Part I, Exhibit I). 18. Letter of Coopers and Lybrand concurring with change of accounting. 27. Financial Statement Data Schedule. SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. TOSCO CORPORATION (Registrant) Date: November 14, 1996 By:/s/ JEFFERSON F. ALLEN (Jefferson F. Allen) Executive Vice President and Chief Financial Officer By:/s/ ROBERT I. SANTO (Robert I. Santo) Chief Accounting Officer