SECURITIES AND EXCHANGE COMMISSION Washington D.C. 20549 FORM 10-Q QUARTERLY REPORT Under Section 13 or 15(d) of the Securities Exchange Act of 1934 For the Quarter ended March 31, 2003 Commission file number: 1-12162 (Exact name of registrant as specified in its charter) Delaware 13-3404508 State or other jurisdiction of (I.R.S. Employer Incorporation or organization Identification No.) 200 South Michigan Avenue, Chicago, Illinois 60604 (Address of principal executive offices) (Zip Code) Registrant's telephone number, including area code: (312) 322-8500 Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. YES X NO Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12-b2 of the Exchange Act). YES X NO On March 31, 2003 the registrant had 26,720,400 shares of Common Stock outstanding. BORGWARNER INC. FORM 10-Q THREE MONTHS ENDED MARCH 31, 2003 INDEX Page No. PART I. Financial Information Item 1. Financial Statements Introduction 2 Condensed Consolidated Balance Sheets at March 31, 2003 and December 31, 2002 3 Consolidated Statements of Operations for the three months ended March 31, 2003 and 2002 4 Consolidated Statements of Cash Flows for the three months ended March 31, 2003 and 2002 5 Notes to the Consolidated Financial Statements6 Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations15 Item 3. Quantitative and Qualitative Disclosures About Market Risks 20 Item 4. Controls and Procedures 20 PART II. Other Information Item 1. Legal Proceedings 21 Item 6. Exhibits and Reports on Form 8-K 21 SIGNATURES 22 BORGWARNER INC. FORM 10-Q THREE MONTHS ENDED MARCH 31, 2003 PART I. ITEM 1. BorgWarner Inc. and Consolidated Subsidiaries' Financial Statements The financial statements of BorgWarner Inc. and Consolidated Subsidiaries (the "Company") have been prepared in accordance with the instructions to Form 10-Q under the Securities Exchange Act of 1934, as amended (the "Exchange Act"). The statements are unaudited but include all adjustments, consisting only of recurring items, except as noted, which the Company considers necessary for a fair presentation of the information set forth herein. The results of operations for the three months ended March 31, 2003 are not necessarily indicative of the results to be expected for the entire year. The following financial statements and Management's Discussion and Analysis of Financial Condition and Results of Operations should be read in conjunction with the Company's Annual Report on Form 10-K for the fiscal year ended December 31, 2002. BORGWARNER INC. AND CONSOLIDATED SUBSIDIARIES CONDENSED CONSOLIDATED BALANCE SHEETS (UNAUDITED) (millions of dollars except share data) March 31, December 31, 2003 2002 ASSETS Cash and cash equivalents $ 25.9 $ 36.6 Receivables 358.8 292.1 Inventories 189.2 180.3 Deferred income tax asset 11.4 11.4 Investments in businesses held for sale 14.7 14.2 Prepayments and other current assets 28.7 31.9 ------- ------ Total current assets 628.7 566.5 Property, plant, and equipment at cost 1,498.4 1,467.8 Less accumulated depreciation (601.4) (572.9) ------- ------ Net property, plant and equipment 897.0 894.9 Tooling, net of amortization 80.8 82.0 Investments and advances 157.6 153.1 Goodwill 828.5 827.0 Deferred income tax asset 47.2 51.2 Other non-current assets 108.5 108.2 ------- ------- Total other assets 1,222.6 1,221.5 ------- ------- $2,748.3 $2,682.9 ======= ======== LIABILITIES & STOCKHOLDERS' EQUITY Notes payable and current portion of long-term debt $ 15.2 $ 14.4 Accounts payable and accrued expenses 448.2 435.6 Income taxes payable 8.0 1.2 ------- ------- Total current liabilities 471.4 451.2 Long-term debt 633.6 632.3 Long-term retirement-related liabilities481.6 478.3 Other long-term liabilities 126.1 125.2 ------- ------- Total long-term liabilities 607.7 603.5 Minority interest 10.2 14.5 Capital stock: Preferred stock, $.01 par value; authorized 5,000,000 shares; none issued - - Common stock, $.01 par value; authorized 50,000,000 shares; issued shares of 27,474,092 and outstanding shares of 26,720,400 in 2003 0.3 0.3 Non-voting common stock, $.01 par value; authorized 25,000,000 shares; none issued and outstanding in 2003 - - Capital in excess of par value 742.1 737.7 Retained earnings 375.2 335.8 Management shareholder note (2.0) (2.0) Accumulated other comprehensive income/ (loss) (56.9) (54.5) Common stock held in treasury, at cost: 753,692 shares in 2003 (33.3) (35.9) ------- ------ Total stockholders' equity 1,025.4 981.4 ------- ------- $2,748.3 $2,682.9 ======== ======== See accompanying Notes to Consolidated Financial Statements BORGWARNER INC. AND CONSOLIDATED SUBSIDIARIES CONSOLIDATED STATEMENTS OF OPERATIONS (UNAUDITED) (millions of dollars except share data) Three months ended March 31, 2003 2002 Net sales $ 775.7 $ 633.9 Cost of sales 624.2 504.2 ------ ------ Gross profit 151.5 129.7 Selling, general and administrative expenses 83.6 74.5 Other, net - (0.5) ------ ------ Operating income 67.9 55.7 Equity in affiliate earnings, net of tax (6.4) (3.4) Interest expense and finance charges 9.0 9.8 ----- ------ Income before income taxes 65.3 49.3 Provision for income taxes 18.9 16.3 Minority interest, net of tax 2.2 1.5 ----- ------ Net earnings before cumulative effect of accounting change 44.2 31.5 Cumulative effect of change in accounting principle, net of tax - (269.0) ----- ------ Net earnings/(loss) $44.2 $(237.5) ====== ======= Net earnings/(loss) per share - Basic Net earnings per share before cumulative effect of accounting change $ 1.66 $ 1.19 Cumulative effect of accounting change - (10.16) ----- ------- Net earnings/(loss) per share $ 1.66 $ (8.97) ====== ======= Net earnings/(loss) per share Diluted Net earnings per share before cumulative effect of accounting change $ 1.65 $ 1.18 Cumulative effect of accounting change - (10.08) ------ ------- Net earnings/(loss) per share 1.65 $ (8.90) ====== ======== Average shares outstanding (thousands) Basic 26,647 26,486 Diluted 26,797 26,697 Dividends declared per share $ 0.18 $ 0.15 ======= ======= See accompanying Notes to Consolidated Financial Statements BORGWARNER INC. AND CONSOLIDATED SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS (UNAUDITED) (millions of dollars) Three months ended March 31, 2003 2002 Operating Net earnings/(loss) $44.2 $(237.5) Non-cash charges to operations: Depreciation 29.7 27.0 Amortization of tooling 7.8 6.5 Cumulative effect of change in accounting principle, net of tax - 269.0 Employee retirement benefits 3.7 4.0 Other, principally equity in affiliate earnings, net of tax (1.1) (1.8) ------ ------ Net earnings adjusted for non-cash charges 84.3 67.2 Changes in assets and liabilities: Increase in receivables (62.6) (48.4) Increase in inventories (8.0) (0.5) (Increase)/decrease in prepayments and other current assets 4.2 (0.5) Increase in accounts payable and accrued expenses 9.9 16.4 Increase in income taxes payable 7.3 14.1 Net change in other long-term assets and liabilities (5.9) (16.0) ------ ------ Net cash provided by operating activities 29.2 32.3 Investing Capital expenditures (25.3) (26.1) Tooling outlays, net of customer reimbursements (9.4) (7.8) Net proceeds from asset disposals 0.4 7.0 Tax refunds related to divestitures - 20.5 ----- ----- Net cash used in investing activities (34.3) (6.4) Financing Net increase in notes payable 0.7 18.7 Additions to long-term debt 0.3 0.4 Reductions in long-term debt (0.7) (57.5) Payments for purchases of treasury stock (0.2) - Proceeds from stock options exercised 0.2 4.5 Dividends paid (4.8) (4.1) ------ ------ Net cash used in financing activities (4.5) (38.0) Effect of exchange rate changes on cash and cash equivalents (1.1) 0.9 ------ ------ Net decrease in cash and cash equivalents (10.7) (11.2) Cash and cash equivalents at beginning of period 36.6 32.9 ------ ------ Cash and cash equivalents at end of period $ 25.9 $ 21.7 ====== ====== Supplemental Cash Flow Information Net cash paid/(refunded) during the period for: Interest $ 10.0 $ 11.5 Income taxes 10.5 (29.1) Non-cash financing transactions: Issuance of common stock for Executive Stock Performance Plan 3.3 1.5 See accompanying Notes to Consolidated Financial Statements BORGWARNER INC. AND CONSOLIDATED SUBSIDIARIES NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED) (1) Research and development costs charged to expense for the three months ended March 31, 2003 were $28.7 million. Research and development costs charged to expense for the three months ended March 31, 2002 were $26.9 million. (2) Inventories consisted of the following (millions of dollars): March 31, December 31, 2003 2002 ------- ------- Raw materials $ 82.4 $ 85.3 Work in progress 76.0 57.6 Finished goods 30.8 37.4 ------ ------ otal inventories $ 189.2 $ 180.3 ======= ======= (3) The Company accounts for its stock based employee compensation plans under the recognition and measurement principles of APB Opinion No. 25, "Accounting for Stock Issued to Employees," and related Interpretations. No stock-based employee compensation cost is reflected in net income, as all options granted under those plans had an exercise price equal to or in excess of the market value of the underlying common stock on the date of grant. The following table illustrates the effect on net income and earnings per share if the Company had applied the fair value recognition provisions of FASB Statement No. 123, "Accounting for Stock-Based Compensation," to stock-based employee compensation. Three Months Ended March 31, 2003 2002 Net earnings/(loss), as reported $ 44.2 $(237.5) Deduct: Total stock based employee compensation expense determined under fair value based methods for all awards, net of tax effects (1.1) (1.2) ------ ------ Pro forma net earnings/(loss) $ 43.1 $ (238.7) ====== ======= Earnings/(loss) per share Basic - as reported $ 1.66 $ (8.97) Basic - pro forma 1.62 (9.01) Diluted - as reported 1.65 (8.90) Diluted - pro forma 1.61 (8.94) In calculating earnings per share, earnings are the same for the basic and diluted calculations. Shares increased for diluted earnings per share by 150,000 and 211,000 for the period ended March 31, 2003 and 2002, respectively, due to the effects of stock options and shares issuable under the executive stock performance plan. For the three months ended March 31, 2003 and 2002, the amounts earned and expensed under the plan were $1.1 million and $0.5 million, respectively. (4) The Company's provision for income taxes is based upon estimated annual tax rates for the year applied to federal, state and foreign income. The effective rate for 2003 differed from the U.S. statutory rate primarily due to a) state income taxes, b) foreign rates which differ from those in the U.S. and c) realization of certain business tax credits, including foreign tax credits and research and development credits. In 2002, the Company completed a change in the ownership structure of its foreign operations for strategic business purposes. An indirect result of this change was lower tax rates on the income of certain of the Companys foreign operations. The Company expects its effective tax rate for 2003 to be approximately 29.0% on the basis of which the three month income statements are presented. (5) Following is a summary of notes payable and long-term debt: March 31, 2003 December 31,2002 -------------- ----------------- Current Long-Term Current Long-Term ------- --------- ------- ---------- DEBT (millions of dollars) Bank borrowings and other $ 8.7 $ 40.8 $8.0 $ 40.4 Term loans due through 2011 (at an average rate of 3.2% at March, 2003 and 3.2% at December, 2002) 6.5 32.9 6.4 31.5 7% Senior Notes due 2006, net of unamortized discount ($125 million converted to floating rate of 2.7% by interest rate swap) - 139.4 - 139.3 6.5% Senior Notes due 2009, net of unamortized discount ($50 million converted to floating rate of 2.8% by interest rate swap) - 164.6 - 164.9 8% Senior Notes due 2019, net of unamortized discount - 133.9 - 134.2 7.125% Senior Notes due 2029, net of unamortized discount - 122.0 - 122.0 ------ ------ ------ ------ Total notes payable and long-term debt $ 15.2 $ 633.6 $ 14.4 $ 632.3 ====== ====== ====== ======= The Company has a revolving credit facility that provides for borrowings up to $350 million through July, 2005. At March 31, 2003, there were no borrowings outstanding under the facility and the Company had $0.6 million of obligations under standby letters of credit. At December 31, 2002, there were no borrowings outstanding under the facility and the Company had $7.1 million of obligations under standby letters of credit. The credit agreement contains numerous financial and operating covenants including, among others, covenants requiring the Company to maintain certain financial ratios and restricting its ability to incur additional indebtedness. The Company is in compliance with its credit agreement covenants as of March 31, 2003. The Company has entered into interest rate and currency swaps to manage interest rate and foreign currency risk. A summary of these instruments outstanding at March 31, 2003 follows (currency in millions): Notional Interest rates Floating interest (b) Hedge Type Amount Receive Pay Rate basis ---------- ------ ------- ---- ----------- (Millions) Interest Rate Swaps (a) Fixed to floating Fair value $125 7.0% 2.7% 6 month LIBOR+1.43% Fixed to floating Fair value $ 50 6.5% 2.8% 6 month LIBOR+1.57% Cross Currency Swaps (mature in 2006) Floating $ Net $70 2.7% - 6 mo. USD LIBOR+ 1.43% floating YEN investment Y8,871 - 1.3% 6 mo. JPY LIBOR+ 1.21% a) The maturity of the swaps corresponds with the maturity of the hedged item as noted in the debt summary, unless otherwise indicated. (b) Interest rates are as of March 31, 2003. The ineffective portion of the cross currency swap was not material. The fair value of the interest rate swaps at March 31, 2003 was $16.0 million. Cross currency swaps were recorded at their fair value of $(5.1) million. The Company also entered into certain commodity derivative instruments to protect against commodity price changes related to forecasted raw material and supplies purchases. The primary purpose of the commodity price hedging activities is to manage the volatility associated with these forecasted purchases. The Company primarily utilizes forward and option contracts with maturities of less than twelve months, which qualify as cash flow hedges. These instruments are intended to offset the effect of changes in commodity prices on forecasted purchases. The fair value of the commodity derivative instruments at March 31, 2003 was $(0.3) million. (6) The Company and certain of its current and former direct and indirect corporate predecessors, subsidiaries and divisions have been identified by the United States Environmental Protection Agency (EPA) and certain state environmental agencies and private parties as potentially responsible parties (PRPs) at various hazardous waste disposal sites under the Comprehensive Environmental Response, Compensation and Liability Act (Superfund) and equivalent state laws and, as such, may presently be liable for the cost of clean-up and other remedial activities at 44 such sites. Responsibility for clean-up and other remedial activities at a Superfund site is typically shared among PRPs based on an allocation formula. Based on the information available to the Company, which in most cases, includes: an estimate of allocation of liability among PRPs; the probability that other PRPs, many of whom are large solvent public companies, will fully pay the cost apportioned to them; currently available information from PRPs and/or federal or state environmental agencies concerning the scope of contamination and estimated remediation costs; remediation alternatives; estimated legal fees; and other factors, the Company has established a reserve for indicated environmental liabilities with a balance at March 31, 2003 of approximately $21.2 million. The Company expects this amount to be expended over the next three to five years. The Company believes that none of these matters, individually or in the aggregate, will have a material adverse effect on its financial condition or future operating results, generally either because estimates of the maximum potential liability at a site are not large or because liability will be shared with other PRPs, although no assurance can be given with respect to the ultimate outcome of any such matter. In connection with the sale of Kuhlman Electric Corporation, the Company agreed to indemnify the buyer and Kuhlman Electric for certain environmental liabilities relating to the past operations of Kuhlman Electric. During 2000, Kuhlman Electric notified the Company that it discovered potential environmental contamination at its Crystal Springs, Mississippi plant while undertaking an expansion of the plant. The Company has been working with the Mississippi Department of Environmental Quality, the EPA and Kuhlman Electric to investigate the extent of the contamination. The investigation has revealed the presence of Polychlorinated Biphenyls (PCBs) in portions of the soil at the plant and neighboring areas. Kuhlman Electric and others, including the Company, have been sued in several related lawsuits, which claim personal injury and property damage. The Company has moved to be dismissed from some of these lawsuits. The Company's lawsuit against Kuhlman Electric seeking declaration of the scope of the Companys contractual indemnity has been amicably resolved and dismissed. The Company believes that its reserve for environmental liabilities is sufficient to cover any potential liability associated with these matters. However, due to the nature of environmental liability matters, there can be no assurance that the actual amount of environmental liabilities will not exceed the amount reserved. Patent infringement actions were filed against the Company's turbocharger unit in Europe in late 2001 and in 2002 by Honeywell International. The Dusseldorf District Court in Germany entered a preliminary injunction against the Company on July 9, 2002 limiting the Company's ability to manufacture and sell a certain variable turbine geometry (VTG) turbocharger in Germany until a patent hearing then scheduled for December 2002. In order to continue uninterrupted service to its customer, the Company paid Honeywell $25 million in July 2002 so that it could continue to make and ship disputed car turbochargers through June of 2003. The agreement with Honeywell partially settles litigation, suspends the July 2002 preliminary injunction and provides for a license to ship until June 2003. As part of the agreement, Honeywell agreed to not seek damages for deliveries occurring before June 30, 2003. The Company appealed the granting of the July preliminary injunction, but Honeywell withdrew the preliminary injunction before the Company's appeal could be heard. In January 2003, the Dusseldorf District Court decided that the Company's current design of the VTG turbocharger infringes the patent asserted by Honeywell. The Company continues to believe that its current production designs do not violate the Honeywell patents and are not covered by their lawsuit and challenged the District Court's decision. The Company has informed its customers of its inability to deliver the current design VTG turbocharger after June 30, 2003. The Company continues to develop a new generation VTG turbocharger to replace the current model and expects the new version to be available for customers by July 2003, subject to completion of customer validation. The Company is recognizing expense of the $25 million license payment as it ships the affected products from January 2002 to June 2003. In 2002, $14.5 million of expense was recognized. In the period ended March 31, 2003, $5.7 million of expense has been recognized. In 2002, the Company entered into a lease obligation for $28.3 million in principal for machinery and equipment. The lease payments are expected to be $3.5 million in 2003. The lease extends until December 2005 and is being accounted for as an operating lease. The Company has guaranteed the residual values of the leased machinery and equipment. The guarantees extend through the maturity of the underlying lease. In the event the Company exercised its option not to purchase the machinery and equipment, the Company has guaranteed a residual value of $16.3 million. The Company provides warranties on some of its products. The warranty terms are typically from one to three years. Provisions for estimated expenses related to product warranty are made at the time products are sold. These estimates are established using historical information about the nature, frequency, and average cost of warranty claims. Management actively studies trends of warranty claims and takes action to improve vehicle quality and minimize warranty claims. Management believes that the warranty reserve is appropriate; however, actual claims incurred could differ from the original estimates, requiring adjustments to the reserve. The reserve is represented in both long-term and short- term liabilities on the balance sheet. Below is a table that shows the activity in the warranty accrual accounts (in millions): For the three months ended March 31,2003 Beginning balance $ 23.7 Provisions 3.5 Incurred (1.9) ----- Ending balance $ 25.4 (7) Comprehensive income/(loss) is a measurement of all changes in stockholders' equity that result from transactions and other economic events other than transactions with stockholders. For the Company, this includes foreign currency translation adjustments, changes in the minimum pension liability adjustment and net earnings. The amounts presented as other comprehensive income/(loss), net of related taxes, are added to net income resulting in comprehensive income/(loss). The following summarizes the components of other comprehensive income/ (loss) on a pretax and after-tax basis for the periods ended March 31, (in millions) Three Months Ended 2003 2002 Income Income Tax After- Tax After- Pretax Effect tax Pretax Effect tax ------ ------ ----- ------ ------- ----- Foreign currency translation adjustments $ (2.6) $0.2 $ (2.4) $(25.2) $ 3.2 $(22.0) Net income as reported 44.2 (237.5) Total comprehensive income/(loss) $ 41.8 $(259.5) The components of accumulated other comprehensive income/(loss), net of tax, in the Consolidated Balance Sheets are as follows: (in millions) March 31, December 31, 2003 2002 Foreign currency translation adjustments$ 4.3 $ 6.7 Minimum pension liability adjustment (61.2) (61.2) Total comprehensive income/(loss) $(56.9) $(54.5) The following tables show sales, earnings before interest and taxes and total assets for the Company's reportable business segments (in millions of dollars). Sales Three Months Ended March 31, 2003 2002 Inter- Inter- Customer segment Net Customer segment Net ------- ------- ----- -------- ------- ---- Drivetrain$ 321.7 $ - $ 321.7 $253.7 $ - $ 253.7 Engine 454.0 11.8 465.8 380.2 9.1 389.3 Inter-segment eliminations - (11.8) (11.8) - (9.1) (9.1) ----- ------ ------ ------ ----- ------ Consolidated$775.7 $ - $ 775.7 $633.9 $ - $633.9 ====== ======= ======== ======= ===== ======= Earnings Before Interest & Taxes Three Months Ended Total Assets March 31, March 31, December 31, 2003 2002 2003 2002 ----- ------ ----- ------ Drivetrain $ 26.1 $ 19.6 $ 716.5 $ 678.1 Engine 60.9 48.9 1,788.3 1,739.9 EBIT 87.0 68.5 2,504.8 2,418.0 Corporate, including equity in affiliates (12.7) (9.4) 243.5 264.9 ------ ------ ------- ------- EBIT $ 74.3 $ 59.1 $ 2,748.3 $ 2,682.9 ====== ====== ======== ======== (9) Other non-recurring charges of $28.4 million were incurred in the fourth quarter of 2001. These charges primarily include adjustments to the carrying value of certain assets and liabilities related to businesses acquired and disposed of over the past three years. These charges are primarily non- employee related exit costs for certain non-production facilities the Company has previously sold or no longer needs and non-recurring product quality related charges. The 2001 non-recurring charges include $8.4 million of environmental remediation costs related to sold businesses and $12 million of product quality costs for issues with products that were sold by acquired businesses prior to acquisition, all of which have been fixed in the currently produced products. Of the $28.4 million of pretax charges, $5.0 million represents non- cash charges. Approximately $3.3 million was spent in 2001, $8.4 million was transferred to environmental reserves in 2001, $8.4 million was spent in 2002, $1.3 million was spent in the first three months of 2003, and the remaining $2.0 million is expected to be spent over the next nine months. The Company expects to fund the total cash outlay of these actions with cash flow from operations. The roll-forward for the balance of the other exit costs and non-recurring charges are detailed in the following table. Other Exit Costs and Non-Recurring Charges (in millions of dollars) Balance, December 31, 2002 $ 3.3 Incurred 1.3 ---- Balance, March 31, 2003 $ 2.0 ===== (10) The Company securitizes and sells certain receivables through third party financial institutions without recourse. The amount sold can vary each month based on the amount of underlying receivables, up to a maximum of $90 million. During the three months ended March 31, 2003, the amount of receivables sold remained constant at $90 million and total cash proceeds from sales of accounts receivable were $270.0 million. For the three months ended March 31, 2003, the Company paid a servicing fee of $0.4 million related to these receivables, which is included in interest expense and finance charges. At March 31, 2003 and December 31, 2002, the Company had sold $90 million of receivables under a Receivables Transfer Agreement for face value without recourse. (11) In July 2001, the Financial Accounting Standards Board (FASB) issued SFAS No. 142, "Goodwill and Other Intangible Assets." SFAS No. 142, effective January 1, 2002, specifies that goodwill and certain intangible assets will no longer be amortized but instead will be subject to periodic impairment testing. SFAS No. 142 also requires that, upon adoption, goodwill be allocated to the Company's reporting units and a two-step impairment analysis be performed. The Company adopted SFAS No. 142 effective January 1, 2002. Under the transitional provisions of the SFAS, the Company allocated goodwill to its reporting units and performed the two-step impairment analysis. The fair value of the Company's businesses used in determination of the goodwill impairment was computed using the expected present value of associated future cash flows. As a result of this analysis, the Company determined that goodwill associated with its Cooling Systems and Air/Fluid Systems operating businesses was impaired due to fundamental changes in their served markets, particularly the medium and heavy truck markets, and weakness at a major customer. As a result a charge of $269 million, net of taxes of $76 million, was recorded. The impairment loss was recorded in the first quarter of 2002 as a cumulative effect of change in accounting principle. The changes in the carrying amount of goodwill (in millions of dollars) for the three months ended March 31, 2003, are as follows: Drivetrain Engine Total Balance at December 31, 2002 $129.0 $698.0 $827.0 Translation Adjustment 0.1 1.4 1.5 Balance at March 31, 2003 $129.1 $699.4 $828.5 (12)In August 2001, the FASB issued Statement of Financial Accounting Standards (SFAS) No. 144, "Accounting for the Impairment or Disposal of Long-Lived Assets," which addresses financial accounting and reporting for the impairment or disposal of long-lived assets. The Company adopted SFAS No. 144 effective January 1, 2002. The adoption of SFAS No. 144 had no impact on the Company's results of operations, financial position or cash flows. In April 2002, the FASB issued SFAS No. 145, "Rescission of FASB Statements No. 4, 44, and 64, Amendment of FASB Statement No. 13, and Technical Corrections." This statement eliminates the automatic classification of gain or loss on extinguishment of debt as an extraordinary component of income and requires that such gain or loss be evaluated for extraordinary classification under the guidelines of Accounting Principles Board No. 30 "Reporting Results of Operations." This statement also requires sales-leaseback accounting for certain lease modifications that have economic effects that are similar to sales-leaseback transactions and makes various other technical corrections to the existing pronouncements mentioned above. The adoption of SFAS No. 145 had no impact on the Company's results of operations, financial position or cash flows. In June 2002, the FASB issued Statement No. 146, "Accounting for Costs Associated with Exit or Disposal Activities." This standard requires companies to recognize costs associated with exit or disposal activities when they are incurred rather than at the date of a commitment to an exit or disposal plan. Examples of costs covered by the standard include lease termination costs and certain employee severance costs that are associated with a restructuring, discontinued operation, plant closing, or other exit or disposal activity. SFAS No. 146 is to be applied prospectively to exit or disposal activities initiated after December 31, 2002. The Company does not expect that the adoption of SFAS No. 146 will have a material impact on the Company's results of operations, financial position or cash flows. In November 2002, the FASB issued Interpretation No. 45 "Guarantor's Accounting and Disclosure Requirements for Guarantees, Including Indirect Guarantees of Indebtedness to Others" (FIN 45), which expands previously issued accounting guidance and disclosure requirements for certain guarantees. FIN 45 requires the Company to recognize an initial liability for fair value of an obligation assumed by issuing the guarantee. The provision for initial recognition and measurement of the liability will be applied on a prospective basis to guarantees issued or modified after December 31, 2002. The adoption of FIN 45 will not have a material impact on the Company's financial position, operating results or liquidity and resulted in additional disclosures in the Company's Consolidated Financial Statements. In December 2002, the FASB issued SFAS No. 148, "Accounting for Stock-Based Compensation Transition and Disclosure an amendment of FASB Statement No. 123." This Statement amends FASB Statement No. 123 to provide alternative methods of transition for a voluntary change to the fair value based method of accounting for stock-based employee compensation and amends the disclosure requirements to require prominent disclosures in both annual and interim financial statements about the method of accounting for stock-based employee compensation and the effect of the method used on reported results. The Company is required to adopt SFAS No. 148 on January 1, 2003. See Note 3 for the required new disclosures. In January 2003, the FASB issued Interpretation No. 46, "Consolidation of Variable Interest Entities," (FIN 46). FIN 46 requires that the assets, liabilities and results of the activity of variable interest entities be consolidated into the financial statements of the entity that has the controlling financial interest. FIN 46 also provides the framework for determining whether a variable interest entity should be consolidated based on voting interest or significant financial support provided to it. For the Company, this Interpretation is effective immediately for variable interest entities created after January 31, 2003 and effective July 1, 2003, for variable interest entities created before February 1, 2003. The Company does not expect the adoption of FIN 46 to have any impact on its 2003 Consolidated Financial Statements. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS INTRODUCTION BorgWarner Inc. and Consolidated Subsidiaries (the "Company") is a leading global supplier of highly engineered systems and components for powertrain applications. Its products help improve vehicle performance, fuel efficiency, handling and air quality. Its products are manufactured and sold worldwide, primarily to original equipment manufacturers (OEMs) of passenger cars, sport utility vehicles, trucks, and commercial transportation products. The Company operates manufacturing facilities serving customers in the Americas, Europe and Asia, and is an original equipment supplier to every major OEM in the world. RESULTS OF OPERATIONS The Company's products fall into two reportable operating segments: Drivetrain and Engine. The following tables present net sales and earnings before interest and taxes (EBIT) by segment for the three months ended March 31, 2003 and 2002 in millions of dollars. Net Sales EBIT March 31, March 31, 2003 2002 2003 2002 ----- ---- ---- ----- Drivetrain $ 321.7 $ 253.7 Drivetrain $ 26.1 $ 19.6 Engine 465.8 389.3 Engine 60.9 48.9 Inter-segment Segment EBIT $87.0 $ 68.5 eliminations (11.8) (9.1) Net sales $ 775.7 $ 633.9 Consolidated sales for the first quarter ended March 31, 2003 totaled $775.7 million, a 22.4% increase over the first quarter of 2002. This increase was favorable compared to the total North American automotive market, which experienced production increases of 3%. Geographically, the Company's sales increase was most significant in North America and Europe with lesser amounts coming from Asia. Sales increased an additional $43 million due to stronger currencies, primarily in Europe. Turbochargers and automatic transmissions are the products most affected by currency fluctuations in Europe, Asia, and the Americas. First quarter net income increased from $31.5 million, before cumulative effect of accounting change, to $44.2 million, a 40.3% increase. The increase in income was due to the higher revenues, lower interest expense and a lower tax rate. The Drivetrain business' revenue increased 26.8% and EBIT increased $6.5 million, or 33.2% from 2002. These gains were due to four wheel drive transfer case programs with General Motors, increased sales of the Company's Interactive Torque Management (TM) all-wheel drive systems to Honda and Hyundai, and steady demand for transmission components and systems, especially with increased automatic transmission penetration in Europe. The Engine business' first quarter 2003 sales and EBIT increased 19.6% and 24.5% from first quarter 2002, respectively. This group benefited from several factors. These included continued demand for the Company's chain timing systems and turbochargers for European passenger cars, growth in sales of turbochargers and cooling systems for European commercial vehicles, and continued solid sales of sports-utility vehicles that increased demand for four-wheel drive chains. Also contributing to the sales and EBIT increase was growth for a variety of products in emerging markets such as India and China. Consolidated gross margin for the first quarter of 2003 was 19.5%, down 1.0 percentage point from the 2002 margin of 20.5%. The gross margin was negatively impacted about 1% due to higher growth in our lower margin products as well as the recognition of $5.7 million of costs related to the Honeywell agreement. Selling, general and administrative (SG&A) costs increased $9.1 million but decreased as a percentage of sales from 11.8% to 10.8% of sales. The increase in dollars is due to health care and retiree costs, and higher risk management costs. Additionally, the SG&A category includes substantially all the Company's spending on R&D. For the first quarter of 2003, R&D spending totaled $28.7 million, or 3.7% of sales versus $26.9 million, or 4.2% of sales for the first quarter of 2002. First quarter interest expense decreased $0.8 million from first quarter 2002 as a result of debt reductions throughout 2002 and 2003 as well as lower interest rates. At March 31, 2003, the amount of debt with fixed interest rates was 58% of total debt. Affiliate earnings, which consist primarily of the Company's 50% share of NSK-Warner in Japan, were up $3.0 million due to strong business performance and stronger currency. The Company's provision for income taxes is based on estimated annual tax rates for the year applied to federal, state and foreign income. The effective rate for 2003 differed from the U.S. statutory rate primarily due to a) state income taxes, b) foreign rates which differ from those in the U.S. and c) realization of certain business tax credits, including foreign tax credits and research and development credits. In 2002, the Company completed a change in the ownership structure of certain of its foreign operations for strategic business purposes. An indirect result of this change was lower tax rates on the income of certain of the Company's foreign operations. The Company expects its effective tax rate for 2003 to be approximately 29%. Net income was $44.2 million for the first quarter, or $1.65 per diluted share, an increase of 40% over the previous year's first quarter before accounting change. Shares outstanding increased slightly due to the exercise of options and contributions to benefit plans. For the remainder of 2003, the Company remains concerned about production rates, particularly in North America. This holds true for both the light vehicle market and the commercial market. As a result, the Company is continuing to be cautious in its capital investment plans and other spending. Despite these issues, the Company maintains a positive long-term outlook for its business and is committed to ongoing strategic investments in capital and new product development to enhance its product leadership strategy. FINANCIAL CONDITION AND LIQUIDITY As of March 31, 2003, debt increased from year-end 2002 by $2.1 million, while cash and cash equivalents decreased by $10.7 million. Capital spending for the three months was $25.3 million compared with $26.1 million last year. Careful capital spending remains an area of focus for the Company. The Company expects to spend $140 million - $150 million on capital in 2003, but this expectation is subject to ongoing review based on market conditions. The remaining spending is expected to be directed at cost reduction and productivity enhancement programs in order to maintain or increase the Company's operating margins. As of March 31, 2003 and December 31, 2002, the Company had sold $90.0 million of receivables under a Receivables Transfer Agreement for face value without recourse. The Company believes that the combination of cash from operations and available credit facilities will be sufficient to satisfy its cash needs for the current level of operations and planned operations for the remainder of 2003. OTHER MATTERS Litigation As discussed more fully in Note 6 to the Consolidated Financial Statements, various claims and suits seeking money damages arising in the ordinary course of business and involving environmental liabilities have been filed against the Company. In each of these cases, the Company believes it has a defendable position and has made adequate provisions to protect the Company from material losses. The Company believes that it has established adequate provisions for litigation liabilities in its financial statements in accordance with generally accepted accounting principles in the United States of America. In connection with the sale of Kuhlman Electric Corporation, the Company agreed to indemnify the buyer and Kuhlman Electric for certain environmental liabilities relating to the past operations of Kuhlman Electric. During 2000, Kuhlman Electric notified the Company that it discovered potential environmental contamination at its Crystal Springs, Mississippi plant while undertaking an expansion of the plant. The Company has been working with the Mississippi Department of Environmental Quality, the Environmental Protection Agency and Kuhlman Electric to investigate the extent of the contamination. The investigation has revealed the presence of polychlorinated biphenyls (PCBs) in portions of the soil at the plant and neighboring areas. Kuhlman Electric and others, including the Company, have been sued in several related lawsuits, which claim personal and property damage. The Company has moved to be dismissed from some of these lawsuits. The Company's lawsuit against Kuhlman Electric seeking declaration of the scope of the Company's contractual indemnity has been amicably resolved and dismissed. The Company believes that the reserve for environmental liabilities is sufficient to cover any potential liability associated with this matter. However, due to the nature of environmental liability matters, there can be no assurance that the actual amount of environmental liabilities will not exceed the amount reserved. Patent infringement actions were filed against the Company's turbocharger unit in Europe in late 2001 and in 2002 by Honeywell International. The Dusseldorf District Court in Germany entered a preliminary injunction against the Company on July 9, 2002 limiting the Company's ability to manufacture and sell a certain variable turbine geometry turbocharger in Germany until a patent hearing, then scheduled for December 2002. In order to continue uninterrupted service to its customer, the Company paid Honeywell $25 million in July 2002 so that it could continue to make and deliver disputed car turbochargers through June of 2003. The agreement with Honeywell partially settles litigation, suspends the July 2002 preliminary injunction and provides for a license to deliver until June 2003. As part of the agreement, Honeywell agreed to not seek damages for shipments occurring before June 30, 2003. The Company appealed the granting of the July preliminary injunction, but Honeywell withdrew the preliminary injunction before the Company's appeal could be heard. In January 2003, the Dusseldorf District Court decided that the Company's current design of the VTG turbocharger infringes the patent asserted by Honeywell. The Company continues to believe that its current production designs do not violate the Honeywell patents and are not covered by their lawsuit and challenged the District Court's decision. The Company has informed its customers of its inability to deliver the current design VTG turbocharger after June 30, 2003. The Company continues to develop a new generation VTG turbocharger to replace the current model and expects the new version to be available for customers by July 2003, subject to completion of customer validation. The Company is recognizing expense of the $25 million license payment as it ships the affected products from January 2002 to June 2003. For the period ended December 31, 2002, $14.5 million of expense was recognized. In the first quarter of 2003, $5.7 million of expense was recognized. Dividends On April 3, 2003, the Company declared a $0.18 per share dividend to be paid on May 15, 2003 to shareholders of record as of May 1, 2003. New Accounting Pronouncements In July 2001, the Financial Accounting Standards Board (FASB) issued Statement of Financial Accounting Standards (SFAS) No. 142 "Goodwill and Other Intangible Assets." SFAS No. 142, effective January 1, 2002, specifies that goodwill and certain intangible assets will no longer be amortized but instead will be subject to periodic impairment testing. SFAS No. 142 also requires that, upon adoption, goodwill be allocated to the Company's reporting units and a two- step impairment analysis be performed. The Company adopted SFAS No. 142 effective January 1, 2002. Under the transitional provisions of the SFAS, the Company allocated goodwill to its reporting units and performed the two-step impairment analysis. The fair value of the Company's businesses used to determine the goodwill impairment was computed using the expected present value of associated future cash flows. As a result of this analysis, the Company determined that goodwill associated with its Cooling Systems and Air/Fluid Systems operating segments was impaired due to fundamental changes in their served markets, particularly the medium and heavy truck markets, and weakness at a major customer. As a result a charge of $269 million, net of taxes of $76 million, was recorded. The impairment loss was recorded in the first quarter of 2002 as a cumulative effect of change in accounting principle. In August 2001, the FASB issued SFAS No. 144, "Accounting for the Impairment or Disposal of Long-Lived Assets," which addresses financial accounting and reporting for the impairment or disposal of long-lived assets. The Company adopted SFAS No. 144 effective January 1, 2002. The adoption of SFAS No. 144 had no impact on the Company's results of operations, financial position or cash flows. In April 2002, the FASB issued SFAS No. 145, "Rescission of FASB Statements No. 4, 44, and 64, Amendment of FASB Statement No. 13, and Technical Corrections." This statement eliminates the automatic classification of gain or loss on extinguishment of debt as an extraordinary component of income and requires that such gain or loss be evaluated for extraordinary classification under the guidelines of Accounting Principles Board No. 30 "Reporting Results of Operations." This statement also requires sales-leaseback accounting for certain lease modifications that have economic effects that are similar to sales- leaseback transactions and makes various other technical corrections to the existing pronouncements mentioned above. The adoption of SFAS No. 145 had no impact on the Company's results of operations, financial position or cash flows. In June 2002, the FASB issued Statement No. 146, "Accounting for Costs Associated with Exit or Disposal Activities." The standard requires companies to recognize costs associated with exit or disposal activities when they are incurred rather than at the date of a commitment to an exit or disposal plan. Examples of costs covered by the standard include lease termination costs and certain employee severance costs that are associated with a restructuring, discontinued operation, plant closing, or other exit or disposal activity. SFAS No. 146 is to be applied prospectively to exit or disposal activities initiated after December 31, 2002. The Company does not expect that the adoption of SFAS No. 146 will have a material impact on the Company's results of operations, financial position or cash flows. In November 2002, the FASB issued Interpretation No. 45 "Guarantor's Accounting and Disclosure Requirements for Guarantees, Including Indirect Guarantees of Indebtedness to Others" (FIN 45), which expands previously issued accounting guidance and disclosure requirements for certain guarantees. FIN 45 requires the Company to recognize an initial liability for fair value of an obligation assumed by issuing a guarantee. The provision for initial recognition and measurement of the liability will be applied on a prospective basis to guarantees issued or modified after December 31, 2002. The adoption of FIN 45 will not have a material impact on the Company's financial position, operating results or liquidity and resulted in additional disclosures in the Company's annual Consolidated Financial Statements. In December 2002, the FASB issued SFAS No. 148, "Accounting for Stock-Based Compensation - Transition and Disclosure - an amendment of FASB Statement No. 123." This Statement amends FASB Statement No. 123 to provide alternative methods of transition for a voluntary change to the fair value based method of accounting for stock-based employee compensation and amends the disclosure requirements to require prominent disclosures in both annual and interim financial statements about the method of accounting for stock-based employee compensation and the effect of the method used on reported results. The Company is required to adopt SFAS No. 148 January 1, 2003. See Note 3 for the required new disclosures. In January 2003, the FASB issued Interpretation No. 46, "Consolidation of Variable Interest Entities," (FIN 46). FIN 46 requires that the assets, liabilities and results of the activity of variable interest entities be consolidated into the financial statements of the entity that has the controlling financial interest. FIN 46 also provides the framework for determining whether a variable interest entity should be consolidated based on voting interest or significant financial support provided to it. For the Company, this Interpretation is effective immediately for variable interest entities created after January 31, 2003 and effective July 1, 2003, for variable interest entities created before February 1, 2003. The Company does not expect the adoption of FIN 46 to have any impact on its fiscal 2003 Consolidated Financial Statements. DISCLOSURE REGARDING FORWARD-LOOKING STATEMENTS Statements contained in this Management's Discussion and Analysis of Financial Condition and Results of Operations may contain forward-looking statements as contemplated by the 1995 Private Securities Litigation Reform Act that are based on management's current expectations, estimates and projections. Words such as "expects," "anticipates," "intends," "plans," "believes," "estimates," variations of such words and similar expressions are intended to identify such forward-looking statements. Forward-looking statements are subject to risks and uncertainties, which could cause actual results to differ materially from those projected or implied in the forward-looking statements. Such risks and uncertainties include: fluctuations in domestic or foreign vehicle production, the continued use of outside suppliers, fluctuations in demand for vehicles containing the Company's products, general economic conditions, as well as other risks detailed in the Company's filings with the Securities and Exchange Commission, including the Cautionary Statements filed as Exhibit 99.1 to the Form 10-K for the fiscal year ended December 31, 2002. Item 3. Quantitative and Qualitative Disclosure About Market Risks There have been no material changes to our exposures to market risk since December 31, 2002. Item 4. Controls and Procedures The Company's management, including the Chief Executive Officer and Chief Financial Officer, have conducted an evaluation of the effectiveness of disclosure controls pursuant to Exchange Act Rule 13a - 14 within the 90-day period prior to the filing of this report. Based on that evaluation, the Chief Executive Officer and Chief Financial Officer concluded that the disclosure controls and procedures are effective in ensuring that all material information required to be filed in this quarterly report has been made known to them in a timely fashion. There have been no significant changes in internal controls or in other factors that could significantly affect internal controls, subsequent to the date the Chief Executive Officer and the Chief Financial Officer completed their evaluation. PART II Item 1. Legal Proceedings The Company and New Venture Gear, Inc. have settled the lawsuits initially described in the Company's Form 10-Q for the quarter ended March 31, 2001 by filing dismissals with prejudice. With respect to the patent infringement lawsuit filed by Honeywell International and disclosed in the Companys previous filings, the Dusseldorf District Court decided in January 2003 that the Company's current design of the VTG turbocharger infringes the patent asserted by Honeywell. The Company continues to believe that its current production designs do not violate the Honeywell patents and are not covered by their lawsuit and is challenging the District Court's decision. The Company has informed its customers of its inability to deliver the current design VTG turbocharger after June 30, 2003. The Company continues to develop a new generation VTG turbocharger to replace the current model and expects the new version to be available for customers by July 2003, subject to completion of customer validation. Item 6. Exhibits and Reports on Form 8-K Exhibits Exhibit 99.1 Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, filed herewith. Exhibit 99.2 Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, filed herewith. Reports on Form 8-K On February 5, 2003 the Company issued a press release announcing Timothy M. Manganello as Chief Executive Offer. SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, hereunto duly authorized. BorgWarner Inc. (Registrant) By /s/ William C. Cline (Signature) William C. Cline Vice President and Controller (Principal Accounting Officer) Date: May 14, 2003 CERTIFICATION I, Timothy M. Manganello, certify that: 1. I have reviewed this quarterly report on Form 10-Q of BorgWarner Inc.; 2. Based on my knowledge, this quarterly report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this quarterly report; 3. Based on my knowledge, the financial statements, and other financial information included in this quarterly report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this quarterly report; 4. The registrant's other certifying officers and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-14 and 15d-14) for the registrant and we have: a) designed such disclosure controls and procedures to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this quarterly report is being prepared; b) evaluated the effectiveness of the registrant's disclosure controls and procedures as of a date within 90 days prior to the filing date of this quarterly report (the "Evaluation Date"); and c) presented in this quarterly report our conclusions about the effectiveness of the disclosure controls and procedures based on our evaluation as of the Evaluation Date; 5. The registrant's other certifying officers and I have disclosed, based on our most recent evaluation, to the registrant's auditors and the audit committee of registrant's board of directors (or persons performing the equivalent function): a) all significant deficiencies in the design or operation of internal controls which could adversely affect the registrant's ability to record, process, summarize and report financial data and have identified for the registrant's auditors any material weaknesses in internal controls; and b) any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal controls; 6. The registrant's other certifying officers and I have indicated in this quarterly report whether or not there were significant changes in internal controls or in other factors that could significantly affect internal controls subsequent to the date of our most recent evaluation, including any corrective actions with regard to significant deficiencies and material weaknesses. Date: May 14, 2003 /s/ Timothy M. Manganello ----------------------------- Timothy M. Manganello President and Chief Executive Officer CERTIFICATION I, George E. Strickler, certify that: 1. I have reviewed this quarterly report on Form 10-Q of BorgWarner Inc.; 2. Based on my knowledge, this quarterly report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this quarterly report; 3. Based on my knowledge, the financial statements, and other financial information included in this quarterly report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this quarterly report; 4. The registrant's other certifying officers and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-14 and 15d-14) for the registrant and we have: a) designed such disclosure controls and procedures to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this quarterly report is being prepared; b) evaluated the effectiveness of the registrant's disclosure controls and procedures as of a date within 90 days prior to the filing date of this quarterly report (the "Evaluation Date"); and c) presented in this quarterly report our conclusions about the effectiveness of the disclosure controls and procedures based on our evaluation as of the Evaluation Date; 5. The registrant's other certifying officers and I have disclosed, based on our most recent evaluation, to the registrant's auditors and the audit committee of registrant's board of directors (or persons performing the equivalent function): a) all significant deficiencies in the design or operation of internal controls which could adversely affect the registrant's ability to record, process, summarize and report financial data and have identified for the registrant's auditors any material weaknesses in internal controls; and b) any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal controls; 6. The registrant's other certifying officers and I have indicated in this quarterly report whether or not there were significant changes in internal controls or in other factors that could significantly affect internal controls subsequent to the date of our most recent evaluation, including any corrective actions with regard to significant deficiencies and material weaknesses. Date: May 14, 2003 /s/ George E. Strickler -------------------- George E. Strickler Executive Vice President and Chief Financial Officer