SECURITIES AND EXCHANGE COMMISSION Washington D.C. 20549 FORM 10-Q QUARTERLY REPORT Under Section 13 or 15(d) of the Securities Exchange Act of 1934 For the Quarter ended September 30, 1999 Commission file number: 1-12162 BORG-WARNER AUTOMOTIVE, INC. (Exact name of registrant as specified in its charter) Delaware 13-3404508 State or other jurisdiction of (I.R.S. Employer Incorporation or organization Identification No.) 200 South Michigan Avenue, Chicago, Illinois 60604 (Address of principal executive offices) (Zip Code) Registrant's telephone number, including area code: (312) 322-8500 Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. YES X NO----- On October 31, 1999 the registrant had 27,040,492 shares of Common Stock outstanding. BORG-WARNER AUTOMOTIVE, INC. FORM 10-Q NINE MONTHS ENDED SEPTEMBER 30, 1999 INDEX Page No. PART I. Financial Information Item 1. Financial Statements Introduction 2 Condensed Consolidated Balance Sheets at September 30, 1999 and December 31, 1998 3 Consolidated Statements of Operations for the three months ended September 30, 1999 and 1998 4 Consolidated Statements of Operations for the nine months ended September 30, 1999 and 1998 5 Consolidated Statements of Cash Flows for the nine months ended September 30, 1999 and 1998 6 Notes to the Consolidated Financial Statements 7 Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations 15 Item 3. Quantitative and Qualitative Disclosures About Market Risks 22 PART II. Other Information Item 1. Legal Proceedings 22 Item 2. Changes in Securities 22 Item 3. Defaults Upon Senior Securities 22 Item 4. Submission of Matters to a Vote of Security Holders 22 Item 5. Other Information 22 Item 6. Exhibits and Reports on Form 8-K 22 SIGNATURES 23 BORG-WARNER AUTOMOTIVE, INC. FORM 10-Q NINE MONTHS ENDED SEPTEMBER 30, 1999 PART I. ITEM 1. A. Borg-Warner Automotive, Inc. and Consolidated Subsidiaries' Financial Statements The financial statements of Borg-Warner Automotive, Inc. and consolidated subsidiaries (collectively, the "Company") have been prepared in accordance with the instructions to Form 10-Q under the Securities Exchange Act of 1934, as amended (the "Exchange Act"). The statements are unaudited but include all adjustments, consisting only of recurring items, except as noted, which the Company considers necessary for a fair presentation of the information set forth herein. The results of operations for the nine months ended September 30, 1999 are not necessarily indicative of the results to be expected for the entire year. The following financial statements and Management's Discussion and Analysis of Financial Condition and Results of Operations should be read in conjunction with the Company's Annual Report on Form 10-K for the fiscal year ended December 31, 1998. BORG-WARNER AUTOMOTIVE, INC. AND CONSOLIDATED SUBSIDIARIES CONDENSED CONSOLIDATED BALANCE SHEETS (millions of dollars except share data) (Unaudited) September 30, December 31, 1999 1998 ------------- ------------- A S S E T S Cash and cash equivalents $ 25.2 $ 44.0 Receivables 215.6 185.4 Inventories 175.4 115.7 Deferred income tax asset 11.5 4.7 Investments in businesses held for sale 227.0 16.8 Prepayments and other current assets 13.7 9.5 ----------- ------ Total current assets 668.4 376.1 Property, plant, and equipment at cost 1,139.4 1,004.9 Less accumulated depreciation 414.3 370.4 ----------- ------ Net property, plant and equipment 725.1 634.5 Investments and advances 154.6 141.9 Goodwill 1,037.5 560.4 Deferred income tax asset 20.2 7.7 Other noncurrent assets 140.2 125.5 --------- ------- Total other assets 1,352.5 835.5 --------- ------- $2,746.0 1,846.1 ========= ========= LIABILITIES & STOCKHOLDERS' EQUITY Notes payable $ 118.5 $ 145.0 Accounts payable and accrued expenses 389.0 276.9 Income taxes payable 56.0 32.2 ----------- ---------- Total current liabilities 563.5 454.1 Long-term debt 777.4 248.5 Long-term retirement-related liabilities 336.2 318.6 Other long-term liabilities 48.2 47.6 ----------- ------- Total long-term liabilities 384.4 366.2 Capital stock: Preferred stock, $.01 par value; authorized 5,000,000 shares; none issued -- -- Common stock, $.01 par value; authorized 50,000,000 shares; issued shares of 27,040,492 in 1999 and outstanding shares of 26,721,192 in 1999 0.3 0.2 Non-voting common stock, $.01 par value; authorized 25,000,000 shares; none issued and outstanding in 1999 -- -- Capital in excess of par value 715.7 566.0 Retained earnings 314.1 230.2 Management shareholder note (2.0) (2.0) Accumulated other comprehensive income 7.9 0.5 Common stock held in treasury, at cost: 319,300 shares in 1999 (15.3) (17.6) --------- ------- Total stockholders' equity 1,020.7 777.3 --------- ------- $2,746.0 $1,846.1 ========= ========= See accompanying Notes to Consolidated Financial Statements BORG-WARNER AUTOMOTIVE, INC. AND CONSOLIDATED SUBSIDIARIES CONSOLIDATED STATEMENTS OF OPERATIONS (UNAUDITED) (millions of dollars except share data) Three Months Ended September 30, 1999 1998 Net sales $ 589.7 $ 431.6 Cost of sales 458.6 340.4 Depreciation 22.6 18.9 Selling, general and administrative expenses 51.0 34.1 Minority interest 0.4 0.9 Goodwill amortization 7.7 4.3 Equity in affiliate earnings and other income(3.9) (0.5) ------ ------ Earnings before interest expense, finance charges and income taxes 53.3 33.5 Interest expense and finance charges 10.5 7.6 ------ ------ Earnings before income taxes 42.8 25.9 Provision for income taxes 15.4 8.6 ------ ------ Net earnings $ 27.4 $ 17.3 ======= ======= Net earnings per share Basic $ 1.03 $ 0.74 ======== ======= Diluted $ 1.02 $ 0.73 ======== ======== Average shares outstanding (thousands) Basic 26,716 23,509 ========= ====== Diluted 26,810 23,690 ======== ======== Dividends declared per share $ 0.15 $ 0.15 ======== ======== See accompanying Notes to Consolidated Financial Statements BORG-WARNER AUTOMOTIVE, INC. AND CONSOLIDATED SUBSIDIARIES CONSOLIDATED STATEMENTS OF OPERATIONS (UNAUDITED) (millions of dollars except share data) Nine Months Ended September 30, 1999 1998 ------- ------- Net sales $1,781.8 $1,347.6 Cost of sales 1,374.7 1,065.5 Depreciation 65.9 57.5 Selling, general and administrative expenses 146.9 105.8 Minority interest 1.2 2.4 Goodwill amortization 21.1 12.7 Equity in affiliate earnings and other income (11.0) (8.9) -------- --------- Earnings before interest expense, finance charges and income taxes 183.0 112.6 Interest expense and finance charges 31.7 20.6 Earnings before income taxes 151.3 92.0 Provision for income taxes 55.5 29.1 ------- -------- Net earnings $ 95.8 $ 62.9 ========= ========= Net earnings per share Basic $ 3.73 $ 2.68 ========= ========== Diluted $ 3.71 $ 2.65 ========= ========== Average shares outstanding (thousands) Basic 25,716 23,509 Diluted 25,856 23,690 ========= ========= Dividends declared per share $ 0.45 $ 0.45 See accompanying Notes to Consolidated Financial Statements BORG-WARNER AUTOMOTIVE, INC. AND CONSOLIDATED SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS (UNAUDITED) (millions of dollars) Nine Months Ended September 30, 1999 1998 --------- --------- Operating Net earnings $ 95.8 $ 62.9 Adjustments to reconcile net earnings to net cash flows from operating activities: Non-cash charges to operations: Depreciation 65.9 57.5 Goodwill amortization 21.1 12.7 Deferred income tax provision 2.7 1.9 Other, principally equity in affiliate earnings (14.0) (9.2) Changes in assets and liabilities, net of effects of acquisitions and divestitures: Decrease (increase) in receivables 31.7 (32.1) Increase in inventories (28.0) (22.2) Decrease in prepayments and other current assets (1.3) (7.0) Increase (decrease) in accounts payable and accrued Expenses 41.9 (9.1) Increase (decrease) in income taxes payable 24.7 (20.8) Net change in other long-term assets and liabilities (8.1) (0.5) ------ ------- Net cash provided by operating activities 232.4 34.1 Investing Capital expenditures (92.8) (78.8) Investments in affiliates 10.2 7.6 Payments for businesses acquired (543.0) - Proceeds from sale of businesses 11.5 41.8 Proceeds from other assets 3.5 2.0 Net cash used in investing activities (610.6) (27.4) Financing Net decrease in notes payable (27.6) (18.3) Additions to long-term debt 583.8 34.4 Reductions in long-term debt (183.1) (1.7) Payments for purchases of treasury common stock - (13.0) Proceeds from options exercised 0.6 0.4 Dividends paid (11.5) (10.6) ------- ------- Net cash provided by financing activities 362.2 8.8 Effect of exchange rate changes on cash and cash equivalents (2.8) 0.4 -------- ------- Net increase (decrease) in cash and cash equivalents (1.7) Cash and cash equivalents at beginning of year 44.0 13.4 ---------- -------- Cash and cash equivalents at end of period $ 25.2 $ 11.7 ========== ======= Supplemental Cash Flow Information Net cash paid during the period for: Interest $ 44.0 $ 20.5 Income taxes 34.3 34.8 See accompanying Notes to Consolidated Financial Statements Borg-Warner Automotive, Inc. and Consolidated Subsidiaries Notes to the Consolidated Financial Statements (Unaudited) (1) Research and development costs charged to expense for the three and nine months ended September 30, 1999 were $24.1 million and $65.3 million, respectively. Research and development costs charged to expense for the three and nine months ended September 30, 1998 were $17.2 million and $50.4 million, respectively. (2) Inventories consisted of the following (millions of dollars): September 30, December 31, 1999 1998 -------------- ------------- Raw materials $ 70.2 $ 57.3 Work in progress 71.5 32.7 Finished goods 33.7 25.7 ----------- ------------ Total inventories $ 175.4 $ 115.7 ============ ============ (3) The Company has a 50% interest in NSK-Warner K.K. ("NSK-Warner"), a joint venture based in Japan that manufactures automatic transmission components and systems. The Company's share of the earnings or losses reported by NSK-Warner is accounted for using the equity method of accounting. NSK-Warner has a fiscal year-end of March 31. The Company's investment in NSK-Warner was $145.4 million at September 30, 1999 and $133.6 million at December 31, 1998. Following are summarized financial data for NSK-Warner. Balance sheet data is presented as of September 30, 1999 and March 31, 1999 and statement of income data is presented for the three and six months ended September 30, 1999 and 1998. The Company's results include its share of NSK-Warner's results for the three and nine months ended August 31, 1999 and 1998. September 30, March 31, 1999 1999 --------- --------- Balance Sheet (in millions) Current assets $ 169.6 $ 143.8 Noncurrent assets 159.3 137.4 Current Liabilities (excluding debt) 83.4 69.9 Noncurrent liabilities (excluding debt)8.2 6.9 Three Months Ended September 30, 1999 1998 ----------- ---------- Statement of Income (in millions) Net sales $ 72.3 $ 51.3 Gross profit 14.8 10.5 Net income 6.0 3.6 Six Months Ended September 30, 1999 1998 Statement of Income (in millions) Net sales $ 134.4 $ 103.0 Gross profit 28.0 20.6 Net income 11.0 6.5 (4) The Company's provisions for income taxes for the three and nine months ended September 30, 1999 and 1998 are based upon estimated annual tax rates for the year applied to federal, state and foreign income. The effective rate differed from the U.S. statutory rate primarily due to a) state income taxes, b) foreign rates which differ from those in the U.S., c) realization of certain business tax credits, including foreign tax credits and research and development credits and d)other non-deductible expenses, such as goodwill. (5) Following is a summary of notes payable and long-term debt: September 30, 1999 December 31, 1998 ------------------ ----------------- Current Long-Term Current Long-Term DEBT (millions of dollars) Bank borrowings $115.6 $64.1 $144.4 $ 69.5 Bank term loans due through 2003 (at an average rate of 5.2% at September,1999 and 4.6% at December 1998) 2.3 15.1 0.2 25.5 7% Senior Notes due 2006, net of unamortized discount - 149.7 - 149.7 6.5% Senior Notes due 2009, net of unamortized discount - 198.2 - - 8% Senior Notes due 2019, net of unamortired discount - 149.9 - - 7.125% Senior Notes due 2029, net of unamortized discount - 197.2 - - Capital lease liability 0.6 3.2 0.4 3.8 ------- -------- ------- ------- Total notes payable and long-term debt $118.5 $777.4 $145.0 $ 248.5 ======== ======== ======== ======= The Company maintains a $350 million revolving credit facility. At September 30, 1999, and December 31, 1998, the facility was unused. The facility is available through September 30, 2001. The credit agreement contains numerous financial and operating covenants including, among others, covenants requiring the Company to maintain certain financial ratios and restricting its ability to incur additional foreign indebtedness. On February 22, 1999, the Company issued $200 million of 6.5% senior unsecured notes maturing in February 2009 and $200 million of 7.125% unsecured notes maturing in February 2029 to partially fund the acquisition of Kuhlman Corporation ("Kuhlman "). On September 28, 1999, the Company issued $150 million of 8.0% senior unsecured notes maturing in September 2019 to partially fund the acquisition of the Fluid Power Division of Eaton Corporation ("Eaton"). Since the Eaton acquisition was not effective until October 1, 1999, the proceeds from the debt issuance were used to repay the Company's borrowings under its revolving credit facility. (6) The Company and certain of its current and former direct and indirect corporate predecessors, subsidiaries and divisions have been identified by the United States Environmental Protection Agency and certain state environmental agencies and private parties as potentially responsible parties ("PRPs") at various hazardous waste disposal sites under the Comprehensive Environmental Response, Compensation and Liability Act ("Superfund") and equivalent state laws and, as such, may be liable for the cost of clean-up and other remedial activities at 39 such sites. Responsibility for clean-up and other remedial activities at a Superfund site is typically shared among PRPs based on an allocation formula. Based on information available to the Company which, in most cases, includes: an estimate of allocation of liability among PRPs; the probability that other PRPs, many of whom are large, solvent public companies, will fully pay the costs apportioned to them; currently available information from PRPs and/or federal or state environmental agencies concerning the scope of contamination and estimated remediation costs; remediation alternatives; estimated legal fees; and other factors, the Company has established a reserve in its financial statements for indicated environmental liabilities with a balance at September 30, 1999 of approximately $12.2 million. The Company expects this amount to be expended over the next three to five years. The Company believes that none of these matters, individually or in the aggregate, will have a material adverse effect on its financial position or future operating results, generally either because estimates of the maximum potential liability at a site are not large or because liability will be shared with other PRPs, although no assurance can be given with respect to the ultimate outcome of any such matters. As of September 30, 1999, the Company had sold $150 million of receivables under a $153 million Receivables Transfer Agreement for face value without recourse. The Company had sold receivables aggregating $125 million under a $127.5 million facility at December 31, 1998. (7) Comprehensive income is a measurement of all changes in shareholders' equity that result from transactions and other economic events other than transactions with shareholders. For the Company, this includes foreign currency translation adjustments in addition to net earnings. The amounts presented as other comprehensive income, net of related taxes, are added to net income which results in comprehensive income. The following summarizes the components of other comprehensive income on a pretax and after-tax basis for the periods ended September 30, ($ in millions) Three Months 1999 1998 Income Income tax After- tax After- Pretax effect tax Pretax effect tax ------- -------- ------- ------- -------- ------ Foreign currency translation adjustments $21.3 $ (7.7) $13.6 $ 2.8 $(0.8) $ 2.0 Net income as reported 27.4 17.3 ------ ------- Total comprehensive income $41.0 $19.3 ====== ======= ($ in millions) Nine Months 1999 1998 Income Income tax After- tax After- Pretax effect tax Pretax effect tax ------- -------- ------- ------- -------- ------ Foreign currency translation adjustments $11.6 $ (4.2) $7.4 $(8.8) $ 2.9 $(5.9) Net income as reported 95.8 62.9 ----- ------ Total comprehensive income $103.2 $57.0 ======= ======= Statement of Financial Accounting Standards No. 131, "Disclosures about Segments of an Enterprise and Related Information", requires the presentation of descriptive information about reportable segments which is consistent with the information made available to the management of the Company to assess performance. Following is the required information: Sales Three Months Ended September 30,1999 1998 Customers Inter-segment Net Customers Inter-segment Net Powertrain Systems $127.7 $ 0.5 $128.2 $117.7 $ 0.5 $118.2 Automatic Transmission Systems 97.4 1.1 98.5 81.5 1.9 83.4 Morse TEC 237.6 6.7 244.3 122.2 8.5 130.7 Air/Fluid Systems 115.0 1.7 116.7 80.5 1.6 82.1 Divested operations 12.0 1.5 13.5 29.7 0.7 30.4 Intersegment eliminations - (11.5) (11.5) - (13.2) (13.2) Total 589.7 - 589.7 431.6 - 431.6 Corporate, including equity in affiliates - - - - - - Consolidated $589.7 $ 0.0 $589.7 $451.3 $ 0.0 $431.6 Sales Nine Months Ended September 30,1999 1998 Customers Inter-segment Net Customers Inter-segment Net Powertrain Systems $418.6 $ 1.9 $420.5 $377.9 $ 1.8 $379.7 Automatic Transmission Systems 299.7 5.4 305.1 254.3 6.7 261.0 Morse TEC 672.5 21.3 693.8 363.8 27.4 391.2 Air/Fluid Systems 353.8 5.2 359.0 255.8 6.4 262.2 Divested operations 37.2 3.3 40.5 95.8 1.5 97.3 Intersegment eliminations - (37.1) (37.1) - (43.8) (43.8) Total 1,781.8 - 1,781.8 1,347.6 - 1,347.6 Corporate, including equity in affiliates - - - - - - Consolidated $1,781.8 $ 0.0 $1,781.8 $1,347.6 $ 0.0 $1,347.6 Earnings Before Earnings Before Interest & Taxes Interest & Taxes Three Months Ended Sept. 30, Nine months Ended Sept. 30, 1999 1998 1999 1998 Powertrain Systems $ 8.3 $ 4.6 $ 29.5 $ 16.4 Automatic Transmission Systems 11.6 10.2 41.7 30.2 Morse TEC 31.1 17.4 94.4 52.6 Air/Fluid Systems 6.8 4.1 30.3 17.0 Divested operations (1.8) 1.1 (4.5) (1.3) ------ ----- ----- ---- Total 56.0 37.4 191.4 114.9 Corporate, including (2.7) (3.9) (8.4) (2.3) equity in affiliates Consolidated $ 53.3 $ 33.5 $ 183.0 $ 112.6 Total Assets September 30, December 31, 1999 1998 Powertrain Systems $ 266.5 $ 288.1 Automatic Transmission Systems 381.9 386.6 Morse TEC 1,361.8 649.0 Air/Fluid Systems 428.6 380.0 Divested operations 48.4 62.1 Intersegment elimination (4.1) (4.9) ---------- -------- Total 2,483.1 $1,760.9 Corporate, including 262.9 85.2 equity in affiliates Consolidated $2,746.0 $1,846.1 ========= ========== The Company's torque converter and connecting rod businesses sold in 1998, as well as the powdered metal business sold in October, 1999, have previously been included in the results of the Automatic Transmission Systems segment. Acquisition of Kuhlman Corporation In March 1, 1999, the Company acquired all the outstanding shares of common stock of Kuhlman for a purchase price of approximately $693 million in a merger transaction (the "merger"). The Company funded the transaction by issuing 3,286,596 shares of the Company's common stock valued at approximately $150 million and borrowing approximately $543 million in cash. Subject to the provisions of the Agreement and Plan of Merger among the Company, BWA Merger Corp., and Kuhlman, dated as of December 17, 1998, each outstanding share of Kuhlman common stock was converted into the right to receive (1) $39.00 in cash, without interest, or (2) $39.00 worth of shares of Borg-Warner Automotive common stock. In addition, the Company assumed additional indebtedness for the settlement of certain long-term incentive programs and severance programs, which amounted to approximately $14 million, net of tax benefits. Substantially all of such payments were made prior to closing, excluding the tax benefit, and are included in Kuhlman's debt balance at the date of the merger. Subsequent to the merger, the Company refinanced Kuhlman's existing indebtedness of $132 million. As was originally intended when the merger was announced, the Company has completed the sale of Kuhlman Electric and has entered into a definitive agreement to sell Kuhlman Corporation's other electrical products business, Coleman Cable. In the September 30, 1999 Consolidated Balance Sheet, the Company's net investment in the electrical products businesses is reflected as an asset held for sale in current assets. The investment includes a portion of the goodwill related to the merger. The amount of goodwill was allocated based on the relative historical performance of the electrical products businesses compared with the total Kuhlman business. The Company believes that the net investment in the electrical products businesses is not greater than the amounts that the Company will receive upon sale of the businesses. Proceeds from the sales will be used to repay indebtedness. The Company has accounted for the merger as a purchase for financial reporting purposes. Accordingly, the Consolidated Statements of Operations include Kuhlman's results since the date of acquisition. The purchase price of Kuhlman is calculated as the sum of the value of the equity issued, the net cash paid, and the Company's transaction costs. A preliminary allocation of the purchase price has been performed with the excess of the purchase price over the book value of the identifiable tangible and intangible assets acquired, less the liabilities assumed and incurred, and the amount allocated to the businesses held for sale, recorded as goodwill to be amortized over a period of 40 years. The actual amount of goodwill will vary from the estimate currently recorded based upon the final purchase price allocation and the difference between the expected and actual proceeds received from the sales of the electrical products businesses. The Company is currently performing a revaluation of the basis of Kuhlman's acquired assets and assumed liabilities to fair value. Changes in goodwill and the related amortization expense resulting from these revaluations may be material. The preliminary allocation of the purchase price is as follows (in millions): Purchase price $ 686.2 Transaction costs 6.8 --------- Total purchase price $ 693.0 ========= The purchase price has been allocated as follows (in millions): Fair value of assets acquired $ 187.8 Businesses held for sale 212.0 Goodwill 424.8 Liabilities assumed (131.6) ---------- $ 693.0 =========== The pro forma consolidated statements of operations information was prepared assuming that the merger had occurred on January 1, 1998. The pro forma information includes the following adjustments: i) the effects of amortization of the goodwill related to the merger (which is being amortized over a 40-year life), ii) interest expense on borrowings incurred to finance the merger, iii) the elimination of expenses related to Kuhlman's corporate headquarters which has been closed, iv) exclusion of revenues, costs and expenses for the electrical products businesses, including an allocation of goodwill amortization and interest expense, and v) tax effects of all the preceding adjustments. Pro forma (in millions): Nine Months Ended September 30, Year Ended 1999 1998 December 31, 1998 ------ ------ -------------- Revenue $1,860.5 $1,690.6 $2,293.3 Net earnings 96.5 72.2 107.8 Net earnings per share Basic $ 3.61 $ 2.68 $ 4.03 Diluted $ 3.59 $ 2.65 $ 4.00 The pro forma results are presented for informational purposes only and do not purport to be indicative of what the actual results would have been had the merger occurred as described above for the periods presented. The pro forma consolidated statements of operations information should not be considered indicative of the results of future operations of the merged companies. Sale of Kuhlman Electric On October 7, 1999, the Company completed the sale of Kuhlman Electric, a producer of transformers for the utility industry to Carlyle Group, L.L.C. for approximately $120 million less debt of about $1 million. This business was acquired as part of the Kuhlman acquisition in March 1999, at which time it was announced that it did not strategically fit the Company's core businesses and would be sold. Definitive Agreement to Sell Coleman Cable On August 23, 1999, the Company signed a definitive agreement to sell Coleman Cable, a producer of wire and cable for utilities and other industries, to a group of equity investors including management for an estimated $144 million less debt of approximately $4 million. This business was also acquired as part of the Kuhlman acquisition in March 1999, at which time it was announced that it did not strategically fit the Company's core businesses and would be sold. The September 30, 1999 balance sheet includes the Company's investment in both Kuhlman Electric and Coleman Cable. Acquisition of Eaton Corp.'s Fluid Power Division Effective October 1, 1999, the Company acquired Eaton's Fluid Power Division, one of the world's leading manufacturers of powertrain cooling solutions for the global automotive industry, for approximately $310 million. The Fluid Power Division, with sales of approximately $190 million, designs and produces a variety of viscous fan drive cooling systems primarily for passenger vehicles such as light trucks, sport-utility vehicles and vans. Along with the commercial cooling systems business acquired from Kuhlman in March, 1999, this acquisition will position the Company to globalize modular cooling systems integration opportunities across a full range of vehicle types. To partially finance the acquisition, the Company issued $150 million of 8.0% senior unsecured notes maturing September 2019. The remainder of the financing was funded in October, 1999 by bank borrowings. Sale of Forged Powdered Metal Business On October 7, 1999 the Company completed its sale of its forged powdered metal business in Gallipolis, Ohio to GKN Sinter Metals, Inc., a subsidiary of UK-based GKN plc. This transaction is not expected to have a material impact on the Company's earnings for the fourth quarter of 1999. The forged powdered metal business was originally acquired as part of the Company's purchase of the Precision Forged Products Division of Federal-Mogul Corporation in 1995. It was determined that this business did not offer a strategic fit with the Company's core expertise in designing and developing shift quality modules for automatic transmissions. Sales for the nine months ended September 30, 1999 totaled $40.5 million and 1998 full year sales amounted to $47.5 million. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS INTRODUCTION Borg-Warner Automotive, Inc. (the "Company") operates as a leading global supplier of highly engineered systems and components for vehicle powertrain applications. Its products are manufactured and sold worldwide, primarily to original equipment manufacturers ("OEMs") of passenger cars, sport utility vehicles, trucks, commercial transportation products and industrial equipment. The Company operates manufacturing facilities serving customers in North America, South America, Europe and Asia, and is an original equipment supplier to every major OEM in the world. The following discussion covers the results of operations for the three and nine months ended September 30, 1999 and 1998 and financial condition as of September 30, 1999 and December 31, 1998. RESULTS OF OPERATIONS The Company's products fall into four reportable operating segments: Powertrain Systems, Automatic Transmission Systems, Morse TEC and Air/Fluid Systems. The following tables present net sales and earnings before interest and taxes ("EBIT") by segment for the three and nine months ended September 30, 1999 and 1998 in millions of dollars. Three Months Nine Months Ended September 30, Ended September 30, Net Sales 1999 1998 1999 1998 -------- -------- ------- --------- Powertrain Systems $128.2 $118.2 $ 420.5 $379.7 Automatic Trans- mission Systems 98.5 83.4 305.1 261.0 Morse TEC 244.3 130.7 693.8 391.2 Air/Fluid Systems 116.7 82.1 359.0 262.2 Divested operations 13.5 30.4 40.5 97.3 ----- ------ ----- ----- 601.2 444.8 1,818.9 1,391.4 Intersegment eliminations (11.5) (13.2) (37.1) (43.8) -------- -------- --------- --------- Net sales $589.7 $431.6 $1,781.8 $1,347.6 ========= ========= ========= ======== Three Months Nine Months Ended September 30, Ended September 30, EBIT 1999 1998 1999 1998 ------ ------- ------ -------- Powertrain Systems $ 8.3 $ 4.6 $ 29.5 $16.4 Automatic Transmission Systems 11.6 10.2 41.7 30.2 Morse TEC 31.1 17.4 94.4 52.6 Air/Fluid Systems 6.8 4.1 30.3 17.0 Divested operations (1.8) 1.1 (4.5) (1.3) ------- ------- -------- -------- Earnings before interest and taxes $56.0 $37.4 $191.4 $114.9 ======== ========= ========= ========= The Company's 1999 third quarter sales were the highest in the third quarter in the Company's history. Consolidated sales for the quarter ended September 30, 1999 of $589.7 million were 37% higher than third quarter sales in the prior year. Adjusted for the effects of the Kuhlman acquisition and the product lines divested in 1999 and 1998, sales increased by 17%. As shown above, the improvement was spread across each of the operating segments, with above-average internal growth accounting for a significant portion of the increase. Overall, the increase in sales is attributable to strong worldwide vehicle production, the continued popularity of light trucks and sport utility vehicles, the trend toward turbocharged direct injected diesel engines in Europe, and increased Borg- Warner Automotive ("BWA") content in new engine and automatic transmission programs that improve fuel economy and emissions. Year over year comparisons also benefit from the negative impacts on 1998 sales of the strike at General Motors and the low installation rate of 4WD drive products on a major truck model. Powertrain Systems' third quarter 1999 sales and EBIT exceeded 1998 results by $10.0 million and $3.7 million, or 9% and 80%, respectively. The segment benefited from an increase in four-wheel drive installation rates, particularly on Ford light trucks and volume increases for the Mercedes-Benz M- Class All Activity Vehicle. Also, with the stabilization of the Asian economy, shipments to Ssangyong, a division of Daewoo, in Korea showed improvement over the prior year. Given these improvements, year over year Powertrain Systems comparisons are also expected to remain strong throughout 1999. Net of product lines divested in 1999 and 1998, Automatic Transmission Systems sales and EBIT increased by $15.1 million and $1.4 million, or 18% and 14%, respectively. Strong European demand, stabilized economic conditions in Asia, and improved sales of General Motors mid-sized passenger cars contributed to the improvement. This segment was also heavily impacted by the GM strike in the second and third quarters of 1998. Automatic Transmission Systems results are also expected to remain strong throughout 1999. The Morse TEC segment experienced continued growth as sales and EBIT rose by $113.6 million and $13.7 million, respectively. Net of the effect of the Kuhlman acquisition, sales increased by $28.9 million, or 22%, and EBIT improved by $7.6 million, or 44%. Morse TEC's strong growth is mainly attributable to the increased proportion of direct-injection diesel engines with turbochargers in European passenger cars and the continued strong demand for its chain products and systems for engines, automatic transmissions and four-wheel drive products. The positive trend at Morse TEC is expected to continue in the coming quarters, particularly as the Company expands its worldwide turbocharger capacity. Air/Fluid Systems sales and EBIT also showed improvement over the third quarter of 1998, with sales increasing by 42% and EBIT by 66%. Net of the business attributed to Air/Fluid Systems as part of the Kuhlman acquisition, sales and EBIT increased by $10.4 million, or 13%, and $2.3 million, or 56%, respectively. The growth was mainly driven strong demand for emission enhancement products. Continued growth is expected due to increased worldwide emphasis on reduced emissions and direct injection engines. Sales for the first three quarters of 1999 increased by 32% to $1,781.8 million from $1,347.6 million for the first nine months of 1998. Adjusted for the effects of the Kuhlman acquisition and the product lines divested in 1999 and 1998, sales increased by 17%. The Company's year-to-date sales growth has outpaced worldwide automobile and light truck production which increased by 10% and 4% in North America and Europe, respectively, while remaining essentially flat in Japan. The Company expects to see continued strong growth in engine components and systems through next year, with industry trends favoring vehicles with good BWA content. Consolidated gross margin through the first nine months of 1999 was 22.8%, up from 20.9% in the first three quarters of 1998. Higher sales volume with a favorable mix, successful cost reduction programs and productivity improvements, inclusion of higher margin business from the Kuhlman acquisition, and divestiture of lower margin operations in 1998 drove the improvement. The Company has continued its increase in spending on research and development ("R&D") in 1999 in order to maintain and expand its commitment to be a product leader, and includes spending on promising initiatives that should result in significant future sales. Through September 1999, R&D spending has totaled $65.3 million, or 3.7% of sales, a 30% increase over R&D spending in the first three quarters of 1998. Net of the Kuhlman acquisition, R&D spending totaled $57.2 million through September 1999. R&D spending should continue to exceed historical R&D levels in the coming quarters as the Company focuses on new initiatives. Equity in affiliate earnings for the three months ended September 30, 1999 and 1998, amounted to $3.1 million and $0.5 million, respectively. September 1999 year to date versus 1998 totaled $9.2 million and $5.4 million, respectively. Substantially all of the income is related to the Company's stake in its Japanese joint venture, NSK-Warner. Equity in affiliate earnings has improved over the prior year, despite a relatively flat Japanese market, largely because of the implementation of effective cost control programs at NSK-Warner. Even though the Japanese economy has shown signs of improvement, the Company remains cautious about a substantial recovery. Interest expense and finance charges increased by $11.1 million to $31.7 million through September 1999, due mainly to the additional debt required to fund the Kuhlman acquisition. As a percent of sales, interest expense and finance charges increased to 1.8% from 1.5% in the prior year. The Company's income taxes are based upon estimated annual tax rates for the year. The effective tax rate used for 1999 reflects certain tax credits related to research and development programs and foreign operations that the Company expects to realize. As such, the anticipated effective income tax rate for 1999 is slightly lower than the standard federal and state tax rates. The effective rate is higher than in 1998 due mainly to the non- deductibility of goodwill related to the Kuhlman acquisition and an increase in income from foreign operations with higher tax rates. For the quarter ended September 30, 1999, the Company reported net earnings of $27.4 million, or $1.02 per diluted share, an increase of $10.1 million and $0.29, respectively, compared to 1998. Year to date earnings of $95.8 million, or $3.71 per diluted share, exceeded 1998 earnings for the same period of $62.9 million, or $2.65 per diluted share. The factors discussed above are responsible for the change. Because of the additional shares issued, the Kuhlman acquisition had only a minor impact on earnings per share through September 1999. Net of the Kuhlman acquisition, net income would have been $90.6 million, or $3.51 per diluted share. FINANCIAL CONDITION AND LIQUIDITY The Company's cash and cash equivalents decreased by $18.8 million to $25.2 million at September 30, 1999 compared with December 31, 1998. The $543.0 million cash paid for the acquisition of Kuhlman was partly funded by proceeds from long-term debt issuances and the excess of cash generated from operating activities over capital expenditures. In addition to the cash paid, the Kuhlman acquisition was funded by non-cash consideration, including the issuance of $150.0 million of the Company's common stock, the increase in the receivables transfer agreement by $25 million and the assumption, and subsequent refinancing, of $131.6 million of debt. Cash generated from operations for the nine months ended September 30, 1999 totaled $232.4 million. Operating cash flow consisted of net earnings of $95.8 million, $75.7 million of non-cash charges, including $65.9 million of depreciation, and a $60.9 million decrease in net operating assets and liabilities. The increase in depreciation is related to seven months of activity at the new Kuhlman business and increased capital expenditures in recent years, offset slightly by businesses divested in 1998. The decrease in net operating investment primarily resulted from decreased receivables, greater inventory consistent with the increase in business levels and increased payables and accruals. Operating cash flow benefited from collection of a $33 million payment a major customer had deferred at year-end 1998, offset partly by increased receivable balances consistent with the increase in sales. The increase in the effective income tax rate as explained above accounts for the impact from income taxes payable. For the nine months ended September 30, 1999, capital spending increased $14.0 million to $92.8 million compared to the same period of 1998. The Company anticipates that capital spending for full-year 1999 will be significantly higher than 1998 due to the Kuhlman acquisition, additional spending to increase worldwide turbocharger capacity and continued funding of other existing and new programs. On February 22, 1999, the Company issued $200 million of 6.5% senior unsecured notes maturing in February 2009 and $200 million of 7.125% unsecured notes maturing in February 2029 to partially fund the Kuhlman acquisition. Free cash flow from operations since this issuance has been used to repay $30.5 million of notes payable. Borrowings under the Company's revolving credit facilities accounted for the remainder of the additions to long-term debt for the year. On September 28, 1999, the Company issued $150 million of 8.0% senior unsecured notes maturing September 2019 to partially fund the acquisition of the Fluid Power Division of Eaton. Since the Eaton acquisition was not effective until October 1, 1999, the proceeds from the debt issuance were used to repay the Company's borrowings under a $350 million revolving credit facility at September 30, 1999. The facility, which was also unused as of December 31, 1998, is available through September 30, 2001. An agreement with a financial institution to sell, without recourse, eligible receivables was amended from $127.5 million to $153 million in the first quarter of 1999. At September 30, 1999, the Company had sold $150 million of receivables under the agreement and $125 million was sold at December 31, 1998. The Company believes that the combination of cash from its operations and available credit facilities will be sufficient to satisfy cash needs for its current level of operations and planned operations for the remainder of 1999 and for the foreseeable future. OTHER MATTERS Acquisition of Kuhlman Corporation On March 1, 1999, the Company acquired all the outstanding shares of common stock of Kuhlman, at a purchase price of $693 million. The Company funded the transaction by borrowing approximately $543 million and issuing 3,286,596 shares of Borg-Warner Automotive common stock with a value of $150 million. Kuhlman was a diversified industrial manufacturing company that operated in two product segments: industrial products and electrical products. Kuhlman's Schwitzer Group, which included the industrial products business, was a leading worldwide manufacturer of proprietary engine components, including turbochargers, fans and fan drives, fuel tanks, instrumentation, heating/ventilation/air conditioning systems, and other products used primarily in commercial transportation products and industrial equipment. The Company is in the process of integrating the former Schwitzer units and has included their results since the date of the acquisition, including $165.4 million in sales in the consolidated financial statements. The electrical products businesses acquired from Kuhlman include the manufacture of transformers and other products for electrical utilities and industrial users, as well as electrical and electronic wire and cable products for use to enter into agreements in consumer, commercial and industrial applications. The Company does not feel these products fit the strategic direction of the Company and, at the time of the purchase of Kuhlman Corporation, announced that it intended to sell the electrical products businesses by the end of the year. These businesses are accounted for as a business held for sale in the consolidated balance sheets as of September 30, 1999, and as such, no sales or income since the date of acquisition are included in the consolidated results of the Company. Sale of Kuhlman Electric On October 7, 1999, the Company completed the sale of Kuhlman Electric, a producer of transformers for the utility industry to Carlyle Group, L.L.C. for approximately $120 million less debt of about $1 million. This business was acquired as part of the Kuhlman acquisition in March 1999, at which time it was announced that it did not strategically fit the Company's core businesses and would be sold. Definitive Agreement to Sell Coleman Cable On August 23, 1999, the Company signed a definitive agreement to sell Coleman Cable, a producer of wire and cable for utilities and other industries, to a group of equity investors including management for an estimated $144 million less debt of approximately $4 million. This business was also acquired as part of the Kuhlman acquisition in March 1999, at which time it was announced that it did not strategically fit the Company's core businesses and would be sold. The September 30, 1999 balance sheet includes the Company's investment in both Kuhlman Electric and Coleman Cable. Acquisition of Eaton Corp.'s Fluid Power Division Effective October 1, 1999, the Company acquired Eaton's Fluid Power Division, one of the world's leading manufacturers of powertrain cooling solutions for the global automotive industry, for approximately $310 million. The Fluid Power Division, with sales of approximately $190 million, designs and produces a variety of viscous fan drive cooling systems primarily for passenger vehicles such as light trucks, sport-utility vehicles and vans. Along with the commercial cooling systems business acquired from Kuhlman in March, 1999, this acquisition will position the Company to globalize modular cooling systems integration opportunities across a full range of vehicle types. To partially finance the acquisition, the Company issued $150 million of 8.0% senior unsecured notes maturing September 2019. The remainder of the financing was funded in October, 1999 by bank borrowings. Sale of Forged Powdered Metal Business On October 7, 1999 the Company completed its sale of its forged powdered metal business in Gallipolis, Ohio to GKN Sinter Metals, Inc., a subsidiary of UK-based GKN plc. This transaction is not expected to have a material impact on the Company's earnings for the fourth quarter of 1999. The forged powdered metal business was originally acquired as part of the Company's purchase of the Precision Forged Products Division of Federal-Mogul Corporation in 1995. It was determined that this business did not offer a strategic fit with the Company's core expertise in designing and developing shift quality modules for automatic transmissions. Sales for the nine months ended September 30, 1999 totaled $40.5 million and 1998 full year sales amounted to $47.5 million. Litigation As discussed more fully in Note 6 of the Notes to the Consolidated Financial Statements, various claims and suits seeking money damages arising in the ordinary course of business and involving environmental liabilities have been filed against the Company. In each of these cases, the Company believes that it has a defendable position and has made adequate provisions to protect the Company from material losses. The Company believes that it has established adequate provisions for litigation liabilities in its financial statements in accordance with generally accepted accounting principles. The Company believes that none of these matters, individually or in the aggregate, will have a material adverse effect on its financial position or future operating results, although no assurance can be given with respect to the ultimate outcome of any such matter. Dividends On October 19, 1999, the Company declared a $0.15 per share dividend to be paid on November 15, 1999 to shareholders of record on November 1, 1999. Year 2000 Issues The Company is in the process of upgrading certain aspects of its operations to ensure that business systems do not fail to function when the Year 2000 arrives or at other date intervals. The Company has completed its remediation of key systems and equipment with potential Year 2000 issues in the areas of business operating systems, manufacturing operations, operating infrastructure, customers and suppliers. This included an identification of mission critical systems, an assessment of the readiness of applications for Year 2000 and the corrective action needed, if any. The Company is also participating in the process coordinated by the Automotive Industries Action Group ("AIAG"), a group sponsored by the major U.S. automakers. The process consists of ongoing surveys to measure a company's state of readiness and its progress on the assessment and remediation stages of its program. The survey results are used to monitor progress against remediation action plans. The Company's program to become Year 2000 compliant is being operated on an enterprise-wide basis. A coordinator has been assigned overall administrative responsibility; however, each operating unit is responsible for compliance at its location. As of September 30, 1999, substantially all of the Company's operations have completed remedial actions to become Year 2000 compliant. The Company's exposure to an enterprise-wide failure is less likely because of the relative autonomy of the operating units. Key suppliers and other third parties have confirmed their systems and applications that affect the Company will be Year 2000 compliant. Concurrent with the Year 2000 effort, the process of upgrading certain business operating systems at a number of operating units to improve both business operations and control is underway. Any new system acquired is required to be certified as Year 2000 compliant. The Company will spend approximately $13 million for new systems, to upgrade systems and equipment and for other efforts to ensure compliance with Year 2000 between 1997 and 1999. These costs will be paid for with cash from operations. The bulk of such spending will provide for system improvements and enhancements including compliance with Year 2000. Through September 30, 1999, spending has totaled approximately $12 million. Spending solely related to Year 2000 compliance is not expected to be material to either the financial position or results of operations for any given period. As with any program to upgrade business systems, there are risks that programs will not be completed on schedule and that programs will not accomplish all that they were supposed to accomplish. The chance of this happening throughout the Company is remote. Moreover, the impact of individual failures to upgrade timely and effectively would most likely be a reduced level of quality control for the affected operations and a substantial increase in manual intervention in areas such as material planning and inventory control, statistical process control, and financial and operational recordkeeping. Substantial contingency plans are not in place because the Company believes that its efforts will be successful. However, specific procedures required to keep our operations functioning in the event of delays or machine failures have been identified. As mentioned above, the Company has identified key suppliers and requested confirmation as to their Year 2000 compliance. Supplier responses are currently being verified, including supplier audits and other actions as appropriate. The Company is also considering the availability of alternative supply sources in the event that they are needed. The Company cannot provide any assurance that the correction actions being implemented will prevent dating systems problems or that the cost of doing so will not be material. In addition, disruptions with respect to the computer systems of vendors or customers, including both information technology ("IT") and non-IT systems could impair the Company's ability to obtain necessary materials or products to sell to or serve its customers. Disruptions of computer systems or the computer systems of vendors or customers, as well as the cost of avoiding such disruption, could have a material adverse effect upon the financial position or operating results of the Company. New Accounting Pronouncements In June 1998, the Financial Accounting Standards Board issued Statement of Financial Accounting Standards No. 133, "Accounting for Derivative Instruments and Hedging Activities" ("SFAS 133"), which is required to be adopted in fiscal years beginning after June 15, 2000. SFAS 133 requires that all derivatives be recognized as either assets or liabilities in the balance sheet and that derivative instruments be measured at fair value. The Company is in the process of determining the effect SFAS 133 will have on the Company's financial position and results of operations. DISCLOSURE REGARDING FORWARD-LOOKING STATEMENTS Statements contained in this Management's Discussion and Analysis of Financial Condition and Results of Operations ("MD&A") may contain forward- looking statements as contemplated by the 1995 Private Securities Litigation Reform Act that are based on management's current expectations, estimates and projections. Words such as "expects," "anticipates," "intends," "plans," "believes," "estimates," variations of such words and similar expression are intended to identify such forward-looking statements. Forward-looking statements are subject to risks and uncertainties, which could cause actual results to differ materially from those projected or implied in the forward-looking statements. Such risks and uncertainties include: fluctuations in domestic or foreign automotive production, the continued use of outside suppliers, fluctuations in demand for vehicles containing the Company's products, general economic conditions, as well as other risks detailed in the Company's filings with the Securities and Exchange Commission, including the Cautionary Statements filed as Exhibit 99.1 to the Form 10-K for the fiscal year ended December 31, 1998. Item 3 Quantitative and Qualitative Disclosure about Market Risks The Company's market risk exposure at September 30, 1999 is consistent with the types of market risk and amount of exposure presented in its 1998 Annual Report on on Form 10-K. PART II Item 1. Legal Proceedings Inapplicable. Item 2. Changes in Securities Inapplicable. Item 3. Defaults Upon Senior Securities Inapplicable. Item 4. Submission of Matters to a Vote of Security Holders Item 5. Other Information Inapplicable. Item 6. Exhibits and Reports on Form 8-K Exhibits 10.1 First Amendment dated as of March 25, 1999 to Amended and Restated Receivables Loan Agreement dated as of December 23, 1998 27 - Financial data schedule (b) Reports on Form 8-K Form 8-K On August 16, 1999, the Company filed a report on Form 8-K announcing that it had entered into a definitive agreement to acquire the fluid power division of Eaton Corporation for $310 million. On September 21, 1999, the Company filed a report on Form 8-K which attached the consolidated financial statements of Kuhlman Corporation and the Independent Public Accountants' report. SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, hereunto duly authorized. BORG-WARNER AUTOMOTIVE, INC. (Registrant) By /s/ William C. Cline (Signature) William C. Cline Vice President and Controller (Principal Accounting Officer) Date: November 15, 1999