FORM 10-Q SECURITIES AND EXCHANGE COMMISSION WASHINGTON, D.C. 20549 (Mark One) /X/ QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES AND EXCHANGE ACT OF 1934 For the quarterly period ended March 31, 2000 OR / / TRANSITION REPORT PURSUANT TO THE SECTION 13 OR 15(d) OF THE SECURITIES AND EXCHANGE ACT OF 1934 For the transition period from ____________ to ____________ ------------------------- Commission File Number 1-12541 Atchison Casting Corporation - -------------------------------------------------------------------------------- (Exact name of registrant as specified in its charter) Kansas 48-1156578 - --------------------------------- ------------------- (State or other jurisdiction (I.R.S. Employer of incorporation or organization) Identification No.) 400 South Fourth Street, Atchison, Kansas 66002 - ----------------------------------------- ------------------- (Address of principal executive offices) (Zip Code) (Registrant's telephone number, including area code) (913) 367-2121 Not Applicable - -------------------------------------------------------------------------------- (Former name, former address and former fiscal year, if changed since last report.) ---------------------------- Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements from the past 90 days. Yes /X/. No / /. There were 7,661,545 shares of common stock, $.01 par value per share, outstanding on May 12, 2000. PART I ITEM 1. Financial Statements. ATCHISON CASTING CORPORATION AND SUBSIDIARIES CONSOLIDATED BALANCE SHEETS (Unaudited) (In Thousands) March 31, June 30, 2000 1999 ---------------- --------------- ASSETS -------------------------- CURRENT ASSETS: Cash and cash equivalents $2,890 $4,222 Customer accounts receivable, net of allowance for 90,841 83,235 doubtful accounts of $497 and $591, respectively Inventories 65,543 68,777 Deferred income taxes 2,737 1,988 Other current assets 26,443 18,829 ---------------- --------------- Total current assets 188,454 177,051 PROPERTY, PLANT AND EQUIPMENT, Net 153,607 150,056 INTANGIBLE ASSETS, Net 31,766 32,846 DEFERRED FINANCING COSTS, Net 900 660 OTHER ASSETS 14,251 15,153 ---------------- --------------- TOTAL $388,978 $375,766 ================ =============== See Notes to Consolidated Financial Statements. ATCHISON CASTING CORPORATION AND SUBSIDIARIES CONSOLIDATED BALANCE SHEETS (Cont'd) (Unaudited) (In Thousands) March 31, June 30, 2000 1999 ---------------- ---------------- LIABILITIES AND STOCKHOLDERS' EQUITY ------------------------------------ CURRENT LIABILITIES: Accounts payable $43,437 $39,452 Accrued expenses 49,403 43,130 Current maturities of long-term obligations 7,685 8,833 ---------------- ---------------- Total current liabilities 100,525 91,415 LONG-TERM OBLIGATIONS 111,249 104,607 DEFERRED INCOME TAXES 9,798 17,334 OTHER LONG-TERM OBLIGATIONS 2,209 3,969 EXCESS OF FAIR VALUE OF ACQUIRED NET ASSETS 5,530 6,889 OVER COST, Net of accumulated amortization of $1,890 and $1,776, respectively POSTRETIREMENT OBLIGATION OTHER THAN PENSION 8,921 8,278 MINORITY INTEREST IN SUBSIDIARIES 1,796 4,205 ---------------- ---------------- Total liabilities 240,028 236,697 STOCKHOLDERS' EQUITY: Preferred stock, $.01 par value, 2,000,000 - - authorized shares; no shares issued and outstanding Common stock, $.01 par value, 19,300,000 83 83 authorized shares; 8,284,247 and 8,259,603 shares issued, respectively Class A common stock (non-voting), $.01 par value, - - 700,000 authorized shares; no shares issued and outstanding Additional paid-in capital 81,399 81,216 Retained earnings 74,612 65,011 Accumulated foreign currency translation adjustment (1,096) (1,193) ---------------- ---------------- 154,998 145,117 Less shares held in treasury: Common stock, 622,702 and 622,702 shares, respectively, at cost (6,048) (6,048) ---------------- ---------------- Total stockholders' equity 148,950 139,069 ---------------- ---------------- TOTAL $388,978 $375,766 ================ ================ See Notes to Consolidated Financial Statements. ATCHISON CASTING CORPORATION AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF OPERATIONS (In Thousands, Except Share Data) (Unaudited) Three Months Ended Nine Months Ended March 31, March 31, 2000 1999 2000 1999 ---------------- --------------- ---------------- ---------------- NET SALES $124,745 $119,533 $350,149 $359,064 COST OF GOODS SOLD 111,053 101,998 308,713 308,861 ---------------- --------------- ---------------- ---------------- GROSS PROFIT 13,692 17,535 41,436 50,203 OPERATING EXPENSES: Selling, general and administrative 11,030 12,711 31,987 35,299 Amortization of intangibles (68) 234 (360) 803 Other income - - (681) - ---------------- --------------- ---------------- ---------------- Total operating expenses 10,962 12,945 30,946 36,102 ---------------- --------------- ---------------- ---------------- OPERATING INCOME 2,730 4,590 10,490 14,101 INTEREST EXPENSE 2,445 2,162 6,956 6,284 MINORITY INTEREST IN NET INCOME 44 59 108 110 OF SUBSIDIARIES ---------------- --------------- ---------------- ---------------- INCOME BEFORE TAXES 241 2,369 3,426 7,707 INCOME TAXES (7,604) 1,104 (6,175) 3,397 ---------------- --------------- ---------------- ---------------- NET INCOME $7,845 $1,265 $9,601 $4,310 ================ =============== ================ ================ NET INCOME PER COMMON AND EQUIVALENT SHARE: BASIC $1.03 $0.17 $1.26 $0.55 ================ =============== ================ ================ DILUTED $1.03 $0.17 $1.26 $0.55 ================ =============== ================ ================ WEIGHTED AVERAGE NUMBER OF COMMON AND EQUIVALENT SHARES OUTSTANDING: BASIC 7,651,746 7,619,587 7,644,269 7,844,987 ================ =============== ================ ================ DILUTED 7,651,828 7,619,587 7,648,400 7,844,987 ================ =============== ================ ================ See Notes to Consolidated Financial Statements. ATCHISON CASTING CORPORATION AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME (In Thousands) (Unaudited) Three Months Ended Nine Months Ended March 31, March 31, 2000 1999 2000 1999 ----------- ----------- ---------- --------- NET INCOME $7,845 $1,265 $9,601 $4,310 OTHER COMPREHENSIVE INCOME, BEFORE TAX: Foreign currency translation adjustments (487) (193) 97 (586) ----------- ----------- ---------- --------- OTHER COMPREHENSIVE INCOME, BEFORE TAX $7,358 $1,072 $9,698 $3,724 INCOME TAX EXPENSE RELATED TO ITEMS OF OTHER COMPREHENSIVE INCOME - - - - ----------- ----------- ---------- --------- OTHER COMPREHENSIVE INCOME, NET OF TAX $7,358 $1,072 $9,698 $3,724 =========== =========== ========== ========= See Notes to Consolidated Financial Statements. ATCHISON CASTING CORPORATION AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOW (In Thousands) (Unaudited) Nine Months Ended March 31, 2000 1999 ---------------- ---------------- CASH FLOWS FROM OPERATING ACTIVITIES: Net Income $9,601 $4,310 Adjustments to reconcile net income to net cash provided by operating activities: Depreciation and amortization 10,672 10,421 Minority interest in net income of subsidiaries (19) 106 Loss (Gain) on disposal of capital assets 98 (185) Gain on termination of interest rate swap agreement (681) - Deferred income taxes (8,228) 305 Changes in assets and liabilities (exclusive of effects of acquired companies): Receivables (4,704) 7,396 Inventories 3,719 (2,626) Other current assets (7,540) (6,122) Accounts payable 2,950 2,734 Accrued expenses 5,574 (2,792) Postretirement obligation other than pension 643 449 Other (1,738) 1,182 ---------------- ---------------- Cash provided by operating activities 10,347 15,178 ---------------- ---------------- CASH FLOWS FROM INVESTING ACTIVITIES: Capital expenditures (14,951) (16,903) Payment for purchase of net assets of subsidiaries, net of cash acquired (887) (7,396) Proceeds from sale of capital assets 267 1,662 Payment for investment in unconsolidated subsidiary - (150) ---------------- ---------------- Cash used in investing activities (15,571) (22,787) ---------------- ---------------- CASH FLOWS FROM FINANCING ACTIVITIES: Proceeds from issuance of common stock, net of costs 183 193 Payment for repurchase of common stock - (6,048) Payment for purchase of stock in subsidiaries (2,557) (405) Proceeds from issuance of long-term obligations 35,000 - Payments on long-term obligations (41,069) (4,510) Capitalized financing costs paid (525) - Termination of interest rate swap agreement 1,238 - Net borrowings under revolving loan notes 11,563 20,150 ---------------- ---------------- Cash provided by financing activities 3,833 9,380 EFFECT OF EXCHANGE RATE ON CASH 59 (177) ---------------- ---------------- NET INCREASE (DECREASE) IN CASH AND CASH EQUIVALENTS (1,332) 1,594 CASH AND CASH EQUIVALENTS, Beginning of period 4,222 9,336 ---------------- ---------------- CASH AND CASH EQUIVALENTS, End of period $2,890 $10,930 ================ ================ See Notes to Consolidated Financial Statements. ATCHISON CASTING CORPORATION AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS 1. Accounting Policies and Basis of Presentation The unaudited consolidated financial statements should be read in conjunction with the consolidated financial statements of the Company for the year ended June 30, 1999, as included in the Company's 1999 Annual Report to Stockholders. The accompanying unaudited consolidated financial statements include all adjustments (consisting only of normal recurring accruals) which, in the opinion of management, are necessary for a fair presentation of financial position, results of operations and cash flows. Results of operations for interim periods are not necessarily indicative of results to be expected for a full year. Certain March 31, 1999 amounts have been reclassified to conform with March 31, 2000 classifications. 2. Summary of Significant Accounting Policies PRODUCT WARRANTIES - The Company provides for estimated product warranty costs based on historical experience at the time the product is sold and accrues for specific items at the time their existence is known and the amounts are determinable. DEFERRED FINANCING COSTS - Costs incurred in connection with obtaining or amending financing are capitalized and amortized over the remaining term of the related debt instrument on a method approximating the interest method. FOREIGN CURRENCY TRANSLATION - Assets and liabilities of foreign subsidiaries are translated into U.S. dollars at the rate of exchange at the balance sheet date. Revenues and expenses are translated into U.S. dollars at average monthly exchange rates prevailing during the year. Resulting translation adjustments are recorded in the accumulated foreign currency translation adjustment account, which is a component of other comprehensive income and a separate component of stockholders' equity. Foreign currency transaction gains and losses are included in the results of operations as incurred. LONG-LIVED ASSETS - The Company periodically evaluates the carrying value of long-lived assets to be held and used, including goodwill and other intangible assets, when events and circumstances warrant such a review. The carrying value of a long-lived asset is considered impaired when the anticipated undiscounted cash flow from such asset is separately identifiable and is less than its carrying value. In that event, a loss is recognized based on the amount by which the carrying value exceeds the fair market value of the long-lived asset. 3. Inventories As of -------------------------------- March 31, June 30, 2000 1999 ---- ---- (Thousands) Raw materials $ 9,826 $ 10,414 Work-in-process 37,242 41,431 Finished goods 14,303 12,736 Deferred supplies 4,172 4,196 --------- --------- $ 65,543 $ 68,777 ========= ========= 4. Income Taxes The provision for income taxes consisted of: Nine Months Ended March 31, 2000 1999 ---- ---- (Thousands) Current: Domestic $ 816 $ 1,737 Foreign 1,237 1,355 -------- -------- $ 2,053 $ 3,092 Deferred: Domestic $ (7,746) $ 131 Foreign (482) 174 -------- -------- $ (8,228) $ 305 -------- -------- Total $ (6,175) $ 3,397 ======== ======== The Company has recorded a $7.8 million deferred income tax benefit in fiscal 2000 with respect to the reinvestment of certain flood insurance proceeds received in 1995 and 1996. The Company recorded pretax gains of approximately $20.1 million in 1995 and 1996 related to insurance proceeds resulting from flood damage to the Company's Atchison, Kansas foundry in July 1993. For federal income tax purposes, the Company treated the flood as an involuntary conversion event under the Internal Revenue Code ("Code") and related Treasury Regulations. The Code provides generally that if certain conditions are met, gains on insurance proceeds from an involuntary conversion are not taxable if the proceeds are reinvested in qualified replacement property within two years after the close of the first taxable year in which any part of the conversion gain is realized. The Company believed that its treatment of certain foundry subsidiary stock acquisitions as qualified replacement property was subject to potential challenge by the Internal Revenue Service ("Service") in 1996 (the first year in which involuntary conversion gain was realized for federal income tax purposes). The Company recorded income tax expense on the insurance gains in 1996 pending review of its position by the Service or the expiration of the statute of limitations under the Code for the Service to assess income taxes with respect to the Company's position. The Company's treatment of certain foundry subsidiary stock acquisitions as qualified replacement property creates differing basis in the foundry subsidiary stock for financial statement and tax purposes. These differences have not been recognized as taxable temporary differences under Statement of Financial Accounting Standards No. 109, "Accounting for Income Taxes," since the subsidiary basis differences can be permanently deferred through subsidiary mergers or tax-free liquidations. On March 15, 2000, the statute of limitations for the Service to assess taxes with respect to the Company's position expired. The deferred taxes recorded in the consolidated financial statements in prior years were no longer required. 5. Additional Cash Flow Information Nine Months Ended March 31, 2000 1999 ---- ---- (Thousands) Cash paid during the period for: Interest $ 7,274 $ 6,677 ======== ======== Income Taxes $ 1,674 $ 5,074 ======== ======== During the third quarter of fiscal 2000 the Company capitalized $8,000 of interest expense related to construction-in-progress. 6. Earnings Per Share Following is a reconciliation of basic and diluted EPS for the three-month and nine-month periods ended March 31, 2000 and 1999, respectively. FOR THE THREE MONTHS ENDED MARCH 31, 2000 - ----------------------------------------- Weighted Average Earnings Net Income Shares Per Share ------------ ---------- --------- Basic EPS Income available to common stockholders $ 7,845,000 7,651,746 $ 1.03 Effect of Dilutive Securities Options 82 ------------ ---------- ------ Diluted EPS $ 7,845,000 7,651,828 $ 1.03 ============ ========== ====== FOR THE THREE MONTHS ENDED MARCH 31, 1999 - ----------------------------------------- Weighted Average Earnings Net Income Shares Per Share ------------ --------- --------- Basic EPS Income available to common stockholders $ 1,265,000 7,619,587 $ 0.17 Effect of Dilutive Securities Options - ------------ ---------- ------ Diluted EPS $ 1,265,000 7,619,587 $ 0.17 ============ ========== ====== FOR THE NINE MONTHS ENDED MARCH 31, 2000 - ---------------------------------------- Weighted Average Earnings Net Income Shares Per Share ------------ ---------- --------- Basic EPS Income available to common stockholders $ 9,601,000 7,644,269 $ 1.26 Effect of Dilutive Securities Options 4,131 ------------ ---------- ------ Diluted EPS $ 9,601,000 7,648,400 $ 1.26 ============ ========== ====== FOR THE NINE MONTHS ENDED MARCH 31, 1999 - ---------------------------------------- Weighted Average Earnings Net Income Shares Per Share ------------ ---------- --------- Basic EPS Income available to common stockholders $ 4,310,000 7,844,987 $ 0.55 Effect of Dilutive Securities Options - ------------ ---------- ------ Diluted EPS $ 4,310,000 7,844,987 $ 0.55 ============ ========== ====== 7. Jahn Foundry Corp. Industrial Accident An accident, involving an explosion and fire, occurred on February 25, 1999, at Jahn, a wholly-owned subsidiary of the Company located in Springfield, Massachusetts. Nine employees were seriously injured and there have been three fatalities. The damage was confined to the shell molding area and boiler room. The other areas of the foundry are operational. Molds are currently being produced at other foundries as well as Jahn while the repairs are made. The new shell molding department is scheduled to be in operation this summer. The Company carries insurance for property and casualty damages (over $475 million of coverage), business interruption (approximately $115 million of coverage), general liability ($51 million of coverage) and workers' compensation (up to full statutory liability) for itself and its subsidiaries. The Company recorded charges of $450,000 ($750,000 before tax) during the third quarter of fiscal 1999, primarily reflecting the deductibles under the Company's various insurance policies. At this time there can be no assurance that the Company's ultimate costs and expenses resulting from the accident will not exceed available insurance coverage by an amount which could be material to its financial condition or results of operations. A civil action has been commenced in Massachusetts state court on behalf of the estates of deceased workers, their families, injured workers and their families, against the supplier of a chemical compound used in Jahn's manufacturing process. Counsel for the plaintiffs informally have indicated a desire to explore whether any facts would support adding the Company to that litigation as a jointly and severally liable defendant. The supplier of the chemical compound, Borden Chemical, Inc., filed a Third Party Complaint against Jahn in Massachusetts State Court on February 2, 2000 seeking indemnity for any liability it has to the plaintiffs in the civil action. The Company's comprehensive general liability insurance carrier has retained counsel on behalf of Jahn and the Company and is aggressively defending Jahn in the Third Party Complaint, as well as monitoring the situation on behalf of the Company. It is too early to assess the potential liability to Jahn for the Third Party Complaint and the potential liability to the Company for any claim, which in any event the Company would aggressively defend. Plaintiff's counsel has informally raised the possibility of seeking to make a double recovery under the workers' compensation policy in force for Jahn, contending that there was willful misconduct on Jahn's part leading to the accident. Such recovery, if pursued and made, would be of a material nature. It is too early to assess the potential liability for such a claim, which in any event Jahn would aggressively defend. The Company, its property insurance carrier and its insurance broker dispute the amount of property insurance available for property damages suffered in this accident. It is too early in the process of calculating the loss to estimate the amount in dispute. Management believes that the probability of any loss resulting from the disputed property insurance coverage is remote. The Company currently believes this dispute will be resolved during fiscal 2001. If this dispute cannot be resolved amicably, the Company would vigorously pursue its remedies against both parties. Following the accident, OSHA conducted an investigation of the accident. On August 24, 1999, OSHA issued a citation describing violations of the Occupational Safety and Health Act of 1970, which primarily related to housekeeping, maintenance and other specific, miscellaneous items. Neither of the two violations specifically addressing conditions related to the explosion and fire were classified as serious or willful. Without admitting any wrongdoing, Jahn entered into a settlement with OSHA that addresses the alleged work place safety issues and agreed to pay $148,500 in fines. 8. New Accounting Pronouncements In September 1999, the Emerging Issue Task Force (EITF) of the American Institute of Certified Public Accountants issued EITF 99-5, "Accounting for Pre-Production Costs Related to Long-Term Supply Arrangements". The guidance in EITF 99-5 is effective for design and development costs incurred after December 31, 1999. The Company has evaluated the guidance in EITF 99-5 and has determined that the adoption of EITF 99-5 will not have a material effect on the Company's financial position, results of operations or cash flows. 9. Sixth Amendment to the Amended and Restated Credit Agreement and the Note Purchase Agreement On February 15, 2000, the Company and its lenders and the insurance company holding the Company's $20 million aggregate principal amount of unsecured senior notes (the "Notes") entered into the Sixth Amendments (the "Sixth Amendments") to the Credit Agreement and the Note Purchase Agreement. Together with the GECC term loan, the Sixth Amendments provided for the perfection of a security interest in favor of GECC, the lenders under the Credit Agreement and the holder of the Notes in substantially all of the Company's assets other than real estate. 10. Seventh Amendment and Waiver to the Amended and Restated Credit Agreement On May 1, 2000, the Company and its lenders entered into the Seventh Amendment and Waiver (the "Seventh Amendment") to the Credit Agreement. The Seventh Amendment provides, among other things, for a waiver of compliance by the Company with the Cash Flow Leverage Ratio covenant through July 1, 2000. The Cash Flow Leverage Ratio covenant required the Company to maintain a ratio of total debt to earnings before interest, taxes, depreciation and amortization of no greater than 3.2. Absent the waiver, the Company would not have been in compliance with the Cash Flow Leverage Ratio. 11. Termination of Interest Rate Swap Agreement At June 30, 1999, the Company had two interest rate swap agreements outstanding with a combined notional amount of $52.1 million under which the Company paid fixed rates of interest and received floating rates of interest over the term of the interest rate swap agreements, without the exchange of the underlying notional amounts. The interest rate swap agreements effectively convert a portion of the Company's outstanding indebtedness from a floating rate obligation to a fixed rate obligation. The fair value of the $52.1 million of interest rate swap agreements outstanding at June 30, 1999 was $897,000. The fair value of the interest rate swap agreements was not recognized in the Consolidated Financial Statements at that time since the agreements were accounted for as hedges. Additionally, as of June 30, 1999, the Company had $696,000 of deferred loss included in other assets. This amount related to the termination of the Company's combined interest currency swap (CIRCUS). The CIRCUS, which was terminated in September 1998, was originally designated as a hedge of interest rates on the Company's term loan under its bank credit facility. The loss deferred in September 1998 was being amortized over the remaining term of the Company's term loan under it bank credit facility. Amortization expense recorded in fiscal 1999 and for the six-months ended December 31, 1999 was $204,000 and $139,000, respectively. Amortization recorded in the second quarter of fiscal 2000 was $68,000. Amortization of the deferred loss was recorded as additional interest expense. On December 29, 1999, when the Company retired the term loan under its bank credit facility, it also terminated an interest rate swap agreement with a notional amount of $35.7 million. This termination and the retirement of the term loan resulted in a gain of $1.2 million, which was recorded as other income. Additionally, the retirement of the term loan triggered the recognition of $557,000 of loss, which represents the remaining unamortized loss on the CIRCUS. This loss was recorded as a reduction of other income. At March 31, 2000, the Company has one interest rate swap agreement outstanding with a notional amount of $15 million, under which the Company pays a fixed rate of interest and receives a floating rate of interest over the remaining term of the agreement. This agreement is designated as a hedge of the Company's revolving credit facility. ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF RESULTS OF OPERATIONS AND FINANCIAL CONDITION RESULTS OF OPERATIONS: Net sales for the third quarter of fiscal 2000 were $124.7 million, representing an increase of $5.2 million, or 4.4%, from net sales of $119.5 million in the third quarter of fiscal 1999. The Company's Fonderie d'Autun ("Autun") operation, acquired by the Company on February 25, 1999, generated net sales of $3.9 million in the third quarter of fiscal 2000, compared to $1.2 million in the third quarter of fiscal 1999. Excluding net sales generated by Autun, net sales for the third quarter of fiscal 2000 were $120.8 million, representing an increase of $2.5 million, or 2.1%, from net sales of $118.3 million in the third quarter of fiscal 1999. This 2.1% increase in net sales was due primarily to increases in net sales to the steel and power generation markets, partially offset by a decrease in net sales to the rail market. Net sales for the first nine months of fiscal 2000 were $350.1 million, representing a decrease of $9.0 million, or 2.5%, from net sales of $359.1 million in the first nine months of fiscal 1999. The operations acquired by the Company in fiscal 1999 generated net sales of $16.7 million and $29.9 million in the first nine months of fiscal 1999 and fiscal 2000, respectively, as follows: FY 99 First Nine FY 00 First Nine Months Months Operation Date Acquired Net Sales Net Sales - --------- ------------- --------- --------- London Precision Machine & Tool Ltd. 09 / 01 / 98 $15.5 million $16.0 million Fonderie d'Autun 02 / 25 / 99 1.2 million 13.9 million Excluding net sales generated by the operations acquired in fiscal 1999, net sales for the first nine months of fiscal 2000 were $320.2 million, representing a decrease of $22.2 million, or 6.5%, from net sales of $342.4 million in the first nine months of fiscal 1999. This 6.5% decrease in net sales was due primarily to decreases in net sales to the offshore oil and gas, mining and steel markets, partially offset by increases in net sales to the rail and military markets. Sheffield's net sales for the first nine months of fiscal 2000 decreased $16.7 million from net sales in the first nine months of fiscal 1999. In addition to the weak market conditions, net sales have also been impacted by the bankruptcy of a major customer at the Company's PrimeCast, Inc. ("PrimeCast") subsidiary. Through fiscal 2000, PrimeCast has aggressively worked at replacing the volume lost from Beloit Corporation, which filed for bankruptcy in June 1999. For the first nine months of fiscal 2000, PrimeCast's net sales were $18.2 million compared to net sales of $22.4 million in the first nine months of fiscal 1999. Of this $4.2 million decrease, $2.6 million represented decreased net sales to Beloit Corporation. Gross profit for the third quarter of fiscal 2000 decreased by $3.8 million, or 21.7%, to $13.7 million, or 11.0% of net sales, compared to $17.5 million, or 14.7% of net sales, for the third quarter of fiscal 1999. Gross profit for the first nine months of fiscal 2000 decreased by $8.8 million, or 17.5%, to $41.4 million, or 11.8% of net sales, compared to $50.2 million, or 14.0% of net sales, for the first nine months of fiscal 1999. The decrease in gross profit and gross profit as a percentage of net sales was primarily due to lower net sales and reduced absorption of overhead at the Company's subsidiaries which primarily serve the mining, offshore oil and gas and steel markets, and the launching of new products to replace lost volume. The largest impact of these weak market conditions was at Sheffield, where its gross profit for the third quarter of fiscal 2000 decreased by $3.5 million to 5.4% of net sales, compared to 16.5% of net sales for the third quarter of fiscal 1999. Sheffield's gross profit for the first nine months of fiscal 2000 decreased by $6.8 million to 9.3% of net sales, compared to 14.4% of net sales for the first nine months of fiscal 1999. The bankruptcy of a major customer at PrimeCast and, with a lesser impact, the loss of a major customer at Claremont Foundry, Inc. have also had a negative effect on gross profit. Lower sales volume, coupled with the costs of developing new customers and training employees on new work has resulted in lower gross profits at these operations. PrimeCast's gross profit for the first nine months decreased by $2.3 million from a gross profit of $2.0 million for the first nine months of fiscal 1999. The Company continues to review several options to restore profitability to these operations. Selling, general and administrative expense ("SG&A") for the third quarter of fiscal 2000 was $11.0 million, or 8.8% of net sales, compared to $12.7 million, or 10.6% of net sales, in the third quarter of fiscal 1999. For the first nine months of fiscal 2000, SG&A was $32.0 million, or 9.1% of net sales, compared to $35.3 million, or 9.8% of net sales, for the first nine months of fiscal 1999. The decrease in SG&A expense is primarily due to the consolidation of four operating units into two at the Company's Sheffield subsidiary. Other income for the first nine months of fiscal 2000 was $681,000 ($406,000 after tax). This $681,000 reflects a net gain on the termination of interest rate swap agreements. The net gain was triggered by the Company's early retirement of a term loan (see Footnote 11 of Notes to Consolidated Financial Statements). The Company has recorded intangible assets, consisting of goodwill, in connection with certain of the Company's acquisitions. Amortization of these assets for the third quarter of fiscal 2000 was expense of $375,000, or 0.3% of net sales, as compared to $373,000, or 0.3% of net sales, in the third quarter of fiscal 1999. Amortization of these assets for the first nine months of fiscal 2000 was expense of $1.1 million, or 0.3% of net sales, as compared to $1.1 million, or 0.3% of net sales, in the first nine months of fiscal 1999. The Company has also recorded a liability, consisting of the excess of acquired net assets over cost ("negative goodwill"), in connection with the acquisitions of Canadian Steel Foundries Ltd. ("Canadian Steel") and Autun. The amortization of negative goodwill was a credit to income in the third quarter of fiscal 2000 of $443,000, or 0.4% of net sales, as compared to $139,000, or 0.1% of net sales, in the third quarter of fiscal 1999. Amortization of negative goodwill was a credit to income in the first nine months of fiscal 2000 of $1.5 million, or 0.4% net sales, as compared to $256,000, or 0.2% of net sales, in the first nine months of fiscal 1999. Interest expense for the third quarter of fiscal 2000 increased to $2.4 million, or 1.9% of net sales, from $2.2 million or 1.8% of net sales, in the third quarter of fiscal 1999. For the first nine months of fiscal 2000, interest expense increased to $7.0 million, or 2.0% of net sales, from $6.3 million, or 1.8% of net sales, in the first nine months of fiscal 1999. The increase in interest expense primarily reflects an increase in the average amount of outstanding indebtedness. The Company has recorded a $7.8 million deferred income tax benefit in fiscal 2000 with respect to the reinvestment of certain flood insurance proceeds received in 1995 and 1996. The Company recorded pretax gains of approximately $20.1 million in 1995 and 1996 related to insurance proceeds resulting from flood damage to the Company's Atchison, Kansas foundry in July 1993. For federal income tax purposes, the Company treated the flood as an involuntary conversion event under the Internal Revenue Code ("Code") and related Treasury Regulations. The Code provides generally that if certain conditions are met, gains on insurance proceeds from an involuntary conversion are not taxable if the proceeds are reinvested in qualified replacement property within two years after the close of the first taxable year in which any part of the conversion gain is realized. The Company believed that its treatment of certain foundry subsidiary stock acquisitions as qualified replacement property was subject to potential challenge by the Internal Revenue Service ("Service") in 1996 (the first year in which involuntary conversion gain was realized for federal income tax purposes). The Company recorded income tax expense on the insurance gains in 1996 pending review of its position by the Service or the expiration of the statute of limitations under the Code for the Service to assess income taxes with respect to the Company's position. The Company's treatment of certain foundry subsidiary stock acquisitions as qualified replacement property creates differing basis in the foundry subsidiary stock for financial statement and tax purposes. These differences have not been recognized as taxable temporary differences under Statement of Financial Accounting Standards No. 109, "Accounting for Income Taxes," since the subsidiary basis differences can be permanently deferred through subsidiary mergers or tax-free liquidations. On March 15, 2000, the statute of limitations for the Service to assess taxes with respect to the Company's position expired. The deferred taxes recorded in the consolidated financial statements in prior years were no longer required. Excluding this $7.8 million deferred income tax benefit, income tax expense for the third quarter and first nine months of fiscal 2000 reflected an effective rate of approximately 64% and 45% respectively, which are higher than the combined federal, state and provincial statutory rate because of the provision for tax benefits at lower effective rates on losses at certain subsidiaries. Income tax expense for the third quarter of fiscal 1999 reflected an effective rate of approximately 46%. Income tax expense for the first nine months of fiscal 1999 reflected an effective rate of approximately 44%. The Company's combined effective tax rate reflects the different federal, state and provincial statutory rates of the various jurisdictions in which the Company operates, and the proportion of taxable income earned in each of those tax jurisdictions. As a result of the foregoing, net income for the third quarter of fiscal 2000 was $7.8 million compared to net income of $1.3 million for the third quarter of fiscal 1999. Net income for the first nine months of fiscal 2000 was $9.6 million compared to net income of $4.3 million for the first nine months of fiscal 1999. LIQUIDITY AND CAPITAL RESOURCES: Cash provided by operating activities for the first nine months of fiscal 2000 was $10.3 million, a decrease of $4.9 million from the first nine months of fiscal 1999. This decrease was primarily attributable to increased working capital requirements relating to increased accounts receivable balances. Working capital was $87.9 million at March 31, 2000, as compared to $85.6 million at June 30, 1999. The increase primarily resulted from a reduction in the current maturities of long-term obligations. During the first nine months of fiscal 2000, the Company made capital expenditures of $15.0 million, as compared to $16.9 million for the first nine months of fiscal 1999. Included in the first nine months of fiscal 2000 were capital expenditures of $3.6 million to rebuild the shell molding area and boiler room damaged in the industrial accident on February 25, 1999 at Jahn Foundry Corp. ("Jahn") (see below) and $2.4 million to expand Autun's product line capabilities in the manufacture of gray and ductile iron castings. Included in the first nine months of fiscal 1999 were capital expenditures of $2.1 million on upgrading the 1,500 ton forging press to 2,500 tons at Sheffield. The balance of capital expenditures in both periods were used for routine projects at each of the Company's facilities. On August 12, 1998, the Company announced that its Board of Directors had authorized a stock repurchase program of up to 1.2 million common shares of its then outstanding 8.2 million common shares. Through February 18, 2000, the Company had repurchased 586,700 shares at a cost of $6.0 million. On February 18, 2000, the Board of Directors terminated the stock repurchase program. Total indebtedness of the Company at March 31, 2000 was $118.9 million, as compared to $113.4 million at June 30, 1999. This increase of $5.5 million primarily reflects borrowings of $1.8 million to purchase the remaining 10% of London Precision's outstanding capital stock and to fund the Company's capital expenditure programs. At March 31, 2000, $10.5 million was available for borrowing under the Company's revolving credit facility. An accident, involving an explosion and fire, occurred on February 25, 1999, at Jahn, a wholly-owned subsidiary of the Company located in Springfield, Massachusetts. Nine employees were seriously injured and there have been three fatalities. The damage was confined to the shell molding area and boiler room. The other areas of the foundry are operational. Molds are currently being produced at other foundries as well as Jahn while the repairs are made. The new shell molding department is scheduled to be in operation this summer. The Company carries insurance for property and casualty damages (over $475 million of coverage), business interruption (approximately $115 million of coverage), general liability ($51 million of coverage) and workers' compensation (up to full statutory liability) for itself and its subsidiaries. The Company recorded charges of $450,000 ($750,000 before tax) during the third quarter of fiscal 1999, primarily reflecting the deductibles under the Company's various insurance policies. At this time there can be no assurance that the Company's ultimate costs and expenses resulting from the accident will not exceed available insurance coverage by an amount which could be material to its financial condition or results of operations. A civil action has been commenced in Massachusetts state court on behalf of the estates of deceased workers, their families, injured workers and their families, against the supplier of a chemical compound used in Jahn's manufacturing process. Counsel for the plaintiffs informally have indicated a desire to explore whether any facts would support adding the Company to that litigation as a jointly and severally liable defendant. The supplier of the chemical compound, Borden Chemical, Inc., filed a Third Party Complaint against Jahn in Massachusetts State Court on February 2, 2000 seeking indemnity for any liability it has to the plaintiffs in the civil action. The Company's comprehensive general liability insurance carrier has retained counsel on behalf of Jahn and the Company and is aggressively defending Jahn in the Third Party Complaint, as well as monitoring the situation on behalf of the Company. It is too early to assess the potential liability to Jahn for the Third Party Complaint and the potential liability to the Company for any claim, which in any event the Company would aggressively defend. Plaintiff's counsel has informally raised the possibility of seeking to make a double recovery under the workers' compensation policy in force for Jahn, contending that there was willful misconduct on Jahn's part leading to the accident. Such recovery, if pursued and made, would be of a material nature. It is too early to assess the potential liability for such a claim, which in any event Jahn would aggressively defend. The Company, its property insurance carrier and its insurance broker dispute the amount of property insurance available for property damages suffered in this accident. It is too early in the process of calculating the loss to estimate the amount in dispute. Management believes that the probability of any loss resulting from the disputed property insurance coverage is remote. The Company currently believes this dispute will be resolved during fiscal 2001. If this dispute cannot be resolved amicably, the Company would vigorously pursue its remedies against both parties. Following the accident, OSHA conducted an investigation of the accident. On August 24, 1999, OSHA issued a citation describing violations of the Occupational Safety and Health Act of 1970, which primarily related to housekeeping, maintenance and other specific, miscellaneous items. Neither of the two violations specifically addressing conditions related to the explosion and fire were classified as serious or willful. Without admitting any wrongdoing, Jahn entered into a settlement with OSHA that addresses the alleged work place safety issues and agreed to pay $148,500 in fines. On August 20, 1999, the Company and its lenders entered into the Third Amendment to the Amended and Restated Credit Agreement (the "Credit Agreement"). This amendment provides that the Company's subsidiary, Autun, is not subject to the provisions governing subsidiary indebtedness. It further provides that the Company and its subsidiaries may not make any investment in Autun and the Company must exclude Autun's results in the calculation of various financial covenants. On October 20, 1999, the Company and the insurance company holding the Company's $20 million aggregate principal amount of unsecured, senior notes (the "Notes") entered into the Fourth Amendment to the Note Purchase Agreement. This amendment provides that the Company's subsidiary, Autun, is not subject to the provisions governing subsidiary indebtedness. It further provides that the Company and its subsidiaries may not make any investment in Autun and the Company must exclude Autun's results in the calculation of various financial covenants. On November 5, 1999, the Company and its lenders entered into the Fourth Amendment and Waiver (the "Fourth Amendment") to the Credit Agreement. The Fourth Amendment provided, among other things, that the Company maintain a ratio of earnings before interest, taxes and amortization to fixed charges ("Fixed Charge Coverage Ratio") of at least 1.10 on December 31, 1999, increasing to 1.25 on July 1, 2000, if the Company incurs at least $20 million of subordinated debt by January 31, 2000. If the Company did not obtain a commitment for the private placement of at least $20 million of subordinated debt by December 15, 1999, the Fourth Amendment provided that (1) the Company maintain a Fixed Charge Coverage Ratio of at least 1.10 on December 31, 1999, increasing to 1.25 on March 31, 2000 and 1.50 on March 31, 2001, (2) the fixed charges used in calculating the Fixed Charge Coverage Ratio will include 15% of the aggregate principal amount outstanding under the revolving credit facility after October 1, 1999 rather than after July 1, 2000, and (3) the Company will grant the lenders under the Credit Agreement liens in the Company's assets by February 14, 2000. The Company was unable to obtain such a commitment by December 15, 1999. The Fourth Amendment also provided that the Company must maintain a ratio of consolidated total debt to total capitalization of not more than 55%. Absent the Waiver, the Company would not have been in compliance with the Fixed Charge Coverage Ratio. On December 21, 1999, the Company and its lenders entered into the Fifth Amendment (The "Fifth Amendment") to the Credit Agreement. The Fifth Amendment provided that the Company may incur up to $35 million of indebtedness from General Electric Capital Corporation or its assignees (the "GE Financing"). In addition, the Fifth Amendment provided that (1) the bank revolving credit facility will be increased from $70.0 million to $80.0 million through April 30, 2000, (2) the fixed charges used in calculating the Fixed Charge Coverage Ratio will not include 15% of the aggregate principal amount outstanding under the revolving credit facility through June 30, 2000 and (3) the Company will grant the lenders under the Credit Agreement liens in certain of the Company's assets. On December 21, 1999, the Company and the insurance company holding the Notes entered into the Fifth Amendment to the Note Purchase Agreement. This amendment provided that the Company may incur indebtedness through the GE Financing. This amendment further provided that (1) the Company must maintain a ratio of consolidated total debt to total capitalization of not more than 55%, (2) the Company maintain a Fixed Charge Coverage Ratio of at least 1.10 on December 31, 1999, increasing to 1.25 on March 31, 2000 and 1.50 on March 31, 2001 and (3) the fixed charges used in calculating the Fixed Charge Coverage Ratio will not include 15% of the aggregate principal amount outstanding under the revolving credit facility through June 30, 2000. On December 29, 1999, the Company entered into a Master Security Agreement with General Electric Capital Corporation ("GECC") and its assigns providing for a term loan of $35.0 million. The term loan is secured by certain of the Company's fixed assets, real estate, equipment, furniture and fixtures located in Atchison, Kansas and St. Joseph, Missouri, matures in December 2004, and bears interest at a fixed rate of 9.05%. On December 29, 1999 the proceeds of the term loan, together with borrowings under the Company's revolving credit facility, were used to retire the $35.7 million of outstanding indebtedness under the Company's term loan under its bank credit facility. On February 15, 2000, the Company, its lenders and the holder of the Notes entered into the Sixth Amendments (the "Sixth Amendments") to the Credit Agreement and the Note Purchase Agreement. Together with the GECC term loan, the Sixth Amendments provided for the perfection of a security interest in favor of GECC, the lenders under the Credit Agreement and the holder of the Notes in substantially all of the Company's assets other than real estate. On May 1, 2000, the Company and its lenders entered into the Seventh Amendment and Waiver (the "Seventh Amendment") to the Credit Agreement. The Seventh Amendment provides, among other things, for a waiver of compliance by the Company with the Cash Flow Leverage Ratio covenant through July 1, 2000. The Cash Flow Leverage Ratio covenant requires the Company to maintain a ratio of total debt to earnings before interest, taxes, depreciation and amortization of no greater than 3.2. Absent the waiver, the Company would not have been in compliance with the Cash Flow Leverage Ratio. The Company is currently negotiating with another financial institution to establish a new credit facility and is contemplating the issuance of senior secured notes through a private placement, subject to market conditions. While the Company believes that a new credit facility can be established or the existing facility could be restructured, no assurance of completion of any of these matters can be given. The Company believes that its operating cash flow and amounts available for borrowing under the new credit facility when established, the senior secured notes if issued and its existing revolving credit facility will be adequate to fund its capital expenditure and working capital requirements for the next 12 months. However, alternative financing arrangements are routinely evaluated and the level of capital expenditure and working capital requirements may be greater than currently anticipated as a result of the size and timing of future acquisitions, or as a result of unforeseen expenditures relating to compliance with environmental laws. FORWARD-LOOKING STATEMENTS The sections entitled "Liquidity and Capital Resources" and "Year 2000 Computer Issues" contain forward-looking statements that involve a number of risks and uncertainties. Forward-looking statements such as "expects," "intends," "contemplating" and statements pertaining to the adequacy of funding for capital expenditure and working capital requirements for the next 12 months are not historical in nature. Among the factors that could cause actual results to differ materially from such forward-looking statements include: the completion of a new credit facility or restructuring of the existing credit facility, the size and timing of future acquisitions, business conditions and the state of the general economy, particularly the capital goods industry and the markets served by the Company, the strength of the U.S. dollar, Canadian dollar, British pound and the Euro, interest rates, inflation, the availability of labor, the successful conclusion of various union contract negotiations, the results of any litigation arising out of the accident at Jahn, the competitive environment in the casting industry and changes in laws and regulations that govern the Company's business, particularly environmental regulations. ITEM 3. DISCLOSURES ABOUT MARKET RISK Quantitative and qualitative information about market risk was addressed in Item 7A of the Company's Form 10-K for the fiscal year ended June 30, 1999. The Company's primary interest rate exposures relate to its cash and short-term investments, fixed and variable rate debt and interest rate swaps, which are mainly exposed to changes in short-term interest rates (e.g. USD LIBOR). The potential loss in fair values is based on an immediate change in the net present values of the Company's interest rate-sensitive exposures resulting from a 10% change in interest rates. The potential loss in cash flows and earnings is based on the change in the net interest income/expense over a one-year period due to an immediate 10% change in rates. A hypothetical 10% change in interest rates would have a material impact on the Company's earnings of approximately $200,000 and $400,000 in fiscal 1999 and the first nine months of fiscal 2000, respectively. The Company's exposure to fluctuations in currency rates against the British pound and Canadian dollar result from the Company's holdings in cash and short-term investments and its utilization of foreign currency forward exchange contracts to hedge customer receivables and firm commitments. The potential loss in fair values is based on an immediate change in the U.S. dollar equivalent balances of the Company's currency exposures due to a 10% shift in exchange rates versus the British pound and Canadian dollar. The potential loss in cash flows and earnings is based on the change in cash flow and earnings over a one-year period resulting from an immediate 10% change in currency exchange rates versus the British pound and Canadian dollar. Based on the Company's holdings of financial instruments at June 30, 1999 and March 31, 2000, a hypothetical 10% depreciation in the British pound and the Canadian dollar versus all other currencies would have a material impact on the Company's earnings of approximately $2.7 million and $3.3 million in fiscal 1999 and the first nine months of fiscal 2000, respectively. The Company's analysis does not include the offsetting impact from its underlying hedged exposures (customer receivables and firm commitments). If the Company included these underlying hedged exposures in its sensitivity analysis, these exposures would substantially offset the financial impact of its foreign currency forward exchange contracts due to changes in currency rates. PART II ITEM 1 - Legal Proceedings An accident, involving an explosion and fire, occurred on February 25, 1999, at Jahn, a wholly-owned subsidiary of the Company located in Springfield, Massachusetts. Nine employees were seriously injured and there have been three fatalities. The damage was confined to the shell molding area and boiler room. The other areas of the foundry are operational. Molds are currently being produced at other foundries as well as Jahn while the repairs are made. The new shell molding department is scheduled to be in operation this summer. The Company carries insurance for property and casualty damages (over $475 million of coverage), business interruption (approximately $115 million of coverage), general liability ($51 million of coverage) and workers' compensation (up to full statutory liability) for itself and its subsidiaries. The Company recorded charges of $450,000 ($750,000 before tax) during the third quarter of fiscal 1999, primarily reflecting the deductibles under the Company's various insurance policies. At this time there can be no assurance that the Company's ultimate costs and expenses resulting from the accident will not exceed available insurance coverage by an amount which could be material to its financial condition or results of operations. A civil action has been commenced in Massachusetts state court on behalf of the estates of deceased workers, their families, injured workers and their families, against the supplier of a chemical compound used in Jahn's manufacturing process. Counsel for the plaintiffs informally have indicated a desire to explore whether any facts would support adding the Company to that litigation as a jointly and severally liable defendant. The supplier of the chemical compound, Borden Chemical, Inc., filed a Third Party Complaint against Jahn in Massachusetts State Court on February 2, 2000 seeking indemnity for any liability it has to the plaintiffs in the civil action. The Company's comprehensive general liability insurance carrier has retained counsel on behalf of Jahn and the Company and is aggressively defending Jahn in the Third Party Complaint, as well as monitoring the situation on behalf of the Company. It is too early to assess the potential liability to Jahn for the Third Party Complaint and the potential liability to the Company for any claim, which in any event the Company would aggressively defend. Plaintiff's counsel has informally raised the possibility of seeking to make a double recovery under the workers' compensation policy in force for Jahn, contending that there was willful misconduct on Jahn's part leading to the accident. Such recovery, if pursued and made, would be of a material nature. It is too early to assess the potential liability for such a claim, which in any event Jahn would aggressively defend. ITEM 2 - Changes in Securities and Use of Proceeds Unregistered Securities Transactions NOT APPLICABLE ITEM 3 - Defaults Upon Senior Securities NOT APPLICABLE ITEM 4 - Submission of Matters to a Vote of Security Holders NOT APPLICABLE ITEM 5 - Other Information NOT APPLICABLE ITEM 6 - Exhibits and Reports of Form 8-K (A) Exhibits 4.0 Long-term debt instruments of the Company in amounts not exceeding 10% of the total assets of the Company and its subsidiaries on a consolidated basis will be furnished to the Commission upon request. 4.1 Sixth Amendment to the Amended and Restated Credit Agreement dated as of February 15, 1999, among the Company, the Banks party thereto, and Harris Trust and Savings Bank, as Agent. 4.2 Sixth Amendment dated as of February 15, 2000 to the Note Purchase Agreement dated July 29, 1994, between the Company and Teachers Insurance and Annuity Association of America 4.3 Seventh Amendment to the Amended and Restated Credit Agreement dated as of May 1, 2000, among the Company, the Banks party thereto, and Harris Trust and Savings Bank, as Agent. 27 Financial Data Schedule 99 Valuation and Qualifying Accounts Schedule (B) Reports on Form 8-K No reports on Form 8-K were filed by the Company during the quarter ended March 31, 2000. * * * * * * * * * * * * * * * * SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. ATCHISON CASTING CORPORATION ---------------------------- (Registrant) DATE: May 12, 2000 /s/ HUGH H. AIKEN ----------------------------------------- Hugh H. Aiken, Chairman of the Board, President and Chief Executive Officer DATE: May 12, 2000 /s/ KEVIN T. MCDERMED ------------------------------------------ Kevin T. McDermed, Vice President, Chief Financial Officer, Treasurer and Secretary