================================================================================ UNITED STATES SECURITIES AND EXCHANGE COMMISSION WASHINGTON, D.C. 20549 ------------------------ FORM 10-Q /X/ QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES AND EXCHANGE ACT OF 1934 FOR THE QUARTERLY PERIOD ENDED: APRIL 30, 2000 OR / / TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 FOR THE TRANSITION PERIOD FROM ______________ TO ______________ COMMISSION FILE NUMBER: 0-19330 ------------------------ SPECIAL DEVICES, INCORPORATED (Exact name of Registrant as specified in its charter) DELAWARE 95-3008754 --------------------------- ---------------- (State or other jurisdiction of (I.R.S. Employer incorporation or organization) Identification No.) 14370 WHITE SAGE ROAD, MOORPARK, CALIFORNIA 93021 (Address of principal executive offices) (805) 553-1200 (Registrant's telephone number, including area code) Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes /X/ No / / At June 1, 2000 the total number of outstanding shares of the registrant's common stock was 3,712,764. ================================================================================ PART I--FINANCIAL INFORMATION ITEM 1. FINANCIAL STATEMENTS SPECIAL DEVICES, INCORPORATED AND SUBSIDIARY CONSOLIDATED BALANCE SHEETS (DOLLARS IN THOUSANDS) (Unaudited) ASSETS OCTOBER 31, APRIL 30, 1999 2000 --------- --------- Current assets: Cash .............................................................................. $ 448 $ 740 Accounts receivable, net of allowance for doubtful accounts of $352 at October 31, 1999 and $250 at April 30, 2000 .................................................................. 26,675 26,021 Inventories ....................................................................... 17,833 19,298 Deferred tax assets ............................................................... 4,883 3,458 Prepaid expenses and other current assets ......................................... 1,171 2,420 Income tax receivable ............................................................. 4,264 7,426 --------- --------- Total current assets ............................................................ 55,274 59,363 --------- --------- Property, plant and equipment, at cost: Land .............................................................................. 4,227 4,227 Building and improvements ......................................................... 36,923 37,155 Furniture, fixtures and computer equipment ........................................ 5,815 6,096 Machinery and equipment ........................................................... 79,209 83,855 Transportation equipment .......................................................... 484 494 Leasehold improvements ............................................................ 237 237 Construction in progress (includes land and related costs of $468 at October 31, 1999 and $0 at April 30, 2000) ...................................... 4,203 8,812 --------- --------- Gross property, plant, and equipment .............................................. 131,098 140,876 Less accumulated depreciation and amortization .................................... (41,016) (47,885) --------- --------- Net property, plant and equipment ................................................. 90,082 92,991 Other assets, net of accumulated amortization of $927 at October 31, 1999 and $1,792 at April 30, 2000 ..................................... 10,296 9,675 --------- --------- Total assets ........................................................................ $ 155,652 $ 162,029 ========= ========= See accompanying notes to consolidated financial statements. 2 SPECIAL DEVICES, INCORPORATED AND SUBSIDIARY CONSOLIDATED BALANCE SHEETS (DOLLARS IN THOUSANDS) (Unaudited) LIABILITIES AND STOCKHOLDERS' EQUITY (DEFICIT) OCTOBER 31, APRIL 30, 1999 2000 --------- --------- Current liabilities: Accounts payable .......................................... $ 16,574 $ 23,582 Accrued liabilities ....................................... 12,281 8,771 Accrued environmental and other investigation costs ....... 9,617 5,402 Current portion of long-term debt ......................... 6,600 14,600 --------- --------- Total current liabilities ............................... 45,072 52,355 Deferred income taxes ..................................... 2,331 2,881 Long-term debt, net of current portion .................... 168,600 168,250 Other long-term liability ................................. 555 906 --------- --------- Total liabilities ....................................... 216,558 224,392 --------- --------- Redeemable common stock ..................................... 27,625 29,125 Stockholders' equity (deficit): Preferred stock, $.01 par value; 2,000,000 shares authorized; no shares issued and outstanding ............ -- -- Common stock, $.01 par value; 20,000,000 shares authorized; 3,706,889 and 3,712,764 shares issued and outstanding at October 31, 1999, and April 30, 2000, respectively ....... 30 30 Additional paid-in capital ................................ 74,587 73,286 Deficit ................................................... (163,148) (164,804) --------- --------- Total stockholders' equity (deficit) ...................... (88,531) (91,488) --------- --------- Total liabilities and stockholders' equity (deficit) ........................................... $ 155,652 $ 162,029 ========= ========= See accompanying notes to consolidated financial statements. 3 SPECIAL DEVICES, INCORPORATED AND SUBSIDIARY CONSOLIDATED STATEMENTS OF OPERATIONS (DOLLARS IN THOUSANDS) (Unaudited) THREE MONTHS ENDED SIX MONTHS ENDED ------------------------- ------------------ MAY 2, APRIL 30, MAY 2, APRIL 30, 1999 2000 1999 2000 ------------ ----------- -------- -------- Net sales.................................................. $ 42,443 $47,588 $80,158 $86,419 Cost of sales.............................................. 34,740 38,489 65,163 70,305 -------- ------- -------- ------- Gross profit............................................. 7,703 9,099 14,995 16,114 Operating expenses......................................... 4,106 3,978 6,982 8,343 -------- ------- ------- ------- Earnings from operations................................. 3,597 5,121 8,013 7,771 -------- ------- ------- ------- Other (expense) income: Interest expense......................................... (4,585) (5,153) (6,926) (10,200) Other expense, net....................................... (234) (251) (350) (468) Recapitalization costs................................... (439) -- (16,076) -- -------- ------- -------- ------ Total other (expense) income............................. (5,258) (5,404) (23,352) (10,668) -------- ------- -------- -------- Loss before income taxes................................. (1,661) (283) (15,339) (2,897) Income tax benefit......................................... -- (117) (3,300) (1,163) -------- ------- -------- ------- Net loss................................................. $(1,661) $(166) $(12,039) $(1,734) ======== ======= ======== ======= See accompanying notes to consolidated financial statements. 4 SPECIAL DEVICES, INCORPORATED AND SUBSIDIARY CONSOLIDATED STATEMENT OF STOCKHOLDERS' EQUITY (DEFICIT) (DOLLARS IN THOUSANDS) (Unaudited) COMMON STOCK ADDITIONAL RETAINED TOTAL -------------------- PAID-IN EARNINGS STOCKHOLDERS' SHARES AMOUNT CAPITAL (DEFICIT) EQUITY (DEFICIT) --------- -------- ---------- --------- ----------------- Balance at October 31, 1999............ 3,706,889 $30 $74,587 $(163,148) $(88,531) Adjustment to acquisition costs ....... -- -- -- 78 78 Accreted put premium on redeemable common stock ........................ -- -- (1,500) -- (1,500) Purchase of common stock .............. 5,875 -- 199 -- 199 Net loss............................... -- -- -- (1,734) (1,734) --------- --- ------- --------- -------- Balance at April 30, 2000 ............. 3,712,764 $30 $73,286 $(164,804) $(91,488) ========= === ======= ========= ======== See accompanying notes to consolidated financial statements. 5 SPECIAL DEVICES, INCORPORATED AND SUBSIDIARY CONSOLIDATED STATEMENTS OF CASH FLOWS (DOLLARS IN THOUSANDS) (Unaudited) SIX MONTHS ENDED ---------------------- MAY 2, APRIL 30, 1999 2000 -------- ------- Cash Flows From Operating Activities: Net loss.................................................. $(12,039) $(1,734) Adjustments to reconcile net loss to net cash used in operating activities: Depreciation and amortization........................... 7,087 7,498 Changes in operating assets and liabilities: Accounts receivable..................................... (2,567) 654 Inventories............................................. (4,087) (1,466) Prepaid expenses and other current assets............... (2,102) (1,265) Other assets............................................ 296 (1,730) Accounts payable, accounts payable to related parties and accrued liabilities............................... 4,084 (716) Other long-term liability............................... -- 901 Income taxes payable.................................... (4,590) -- -------- ------- Net cash provided by (used in) operating activities..... (13,919) 2,142 -------- ------- Cash Flows From Investing Activities: Purchases of property, plant and equipment.............. (9,967) (9,778) -------- ------- Net cash used in investing activities................... (9,967) (9,778) -------- ------- Cash Flows From Financing Activities: Proceeds from issuance of long-term debt................ 170,000 -- Proceeds from common stock purchase..................... -- 199 Repurchase of common stock.............................. (41) -- Recapitalization costs.................................. (141,102) 79 Payment of deferred financing fees...................... (8,815) -- Net borrowings under revolving line of credit........... 5,450 8,000 Repayment of long-term debt............................. (2,759) (350) -------- ------- Net cash provided by financing activities............... 22,733 7,928 -------- ------- Net change in cash........................................ (1,153) 292 Cash at beginning of period............................... 1,248 448 -------- ------- Cash at end of period..................................... $ 95 $ 740 ======== ======= Supplemental disclosure of cash flow information: Cash paid during the period for: Interest................................................ $ 1,598 $ 9,509 Income taxes............................................ $ 3,055 $ -- See accompanying notes to consolidated financial statements. 6 SPECIAL DEVICES, INCORPORATED AND SUBSIDIARY NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(UNAUDITED) (1) COMPANY OPERATIONS Special Devices, Incorporated, together with its wholly owned subsidiary Scot, Incorporated (collectively, the "Company"), is a leading designer and manufacturer of highly reliable precision engineered pyrotechnic devices. These devices are used predominantly in vehicle airbag and other automotive safety systems as well as in various aerospace applications. Our primary products are initiators, which function like an "electrical match" to ignite the gas generating charge in an automotive airbag system or to provide precision ignitions in aerospace-related products. In manufacturing our products, which utilize pyrotechnic materials, we ensure safe handling and processing by following strict safety procedures that we have developed for nearly 40 years. We have two divisions: an Automotive Products Division and an Aerospace Division. - We believe that our Automotive Products Division is the world's largest supplier of initiators sold to leading domestic and foreign automotive airbag system manufacturers. Those manufacturers use our product in the assembly of integrated airbag safety systems, which they then sell to automobile original equipment manufacturers ("OEM's"). - Our Aerospace Division supplies initiators and other advanced pyrotechnic products to aerospace companies. Those companies, in turn, use our products in a variety of applications including tactical missile systems, spacecraft launch vehicles, and military aircraft crew safety systems. Our principal executive offices are located at 14370 White Sage Road, Moorpark, California 93021 and our phone number is (805) 553-1200. On December 15, 1998, the Company consummated a series of transactions accounted for as a recapitalization (the "Recapitalization") whereby affiliates of J.F. Lehman and Company ("J.F. Lehman") obtained a controlling interest in the Company. As a result of the Recapitalization the Company delisted its common stock from the Nasdaq Stock Market, and accordingly filed for deregistration with the Securities and Exchange Commission. In connection with the Recapitalization, all shares of the Company's common stock, other than those retained by certain members of management and certain other shareholders (the "Continuing Shareholders"), were converted into the right to receive $34 per share in cash. The Continuing Shareholders retained approximately 41.3% of the common equity of the Company while new investors acquired the balance of the equity interests in the Company. Certain of the outstanding shares of common stock held by the Continuing Shareholders (additional rollover shares) are subject to the right, under certain conditions, to require the Company to purchase all or a portion of the additional rollover shares at a price per share based on a formula. Accordingly, the additional rollover shares have been recorded as redeemable common stock. (2) INTERIM FINANCIAL STATEMENTS The accompanying unaudited consolidated condensed financial statements of the Company include all adjustments (consisting of normal recurring entries) which management believes are necessary for a fair statement of the financial position and results of operations for the periods presented. Certain information and footnote disclosures normally included in financial statements prepared in accordance with generally accepted accounting principles have been condensed or omitted. It is recommended that the accompanying consolidated condensed financial statements be read in conjunction with the 7 SPECIAL DEVICES, INCORPORATED AND SUBSIDIARY NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(UNAUDITED) (CONTINUED) (2) INTERIM FINANCIAL STATEMENTS (CONTINUED) Company's audited financial statements and footnotes as of and for the year ended October 31, 1999. Operating results for the six-month period ended April 30, 2000, are not necessarily indicative of the operating results for the full fiscal year. (3) NEW ACCOUNTING PRONOUNCEMENT In April 1998, the American Institute of Certified Public Accountants issued Statement of Position ("SOP") 98-5, "Reporting on the Cost of Startup Activities." This SOP requires that costs incurred during start-up activities, including organization costs, be expensed as incurred. SOP 98-5 is effective for financial statements for fiscal years beginning after December 15, 1998. Initial application of the SOP should be as of the beginning of the fiscal year in which the SOP is first adopted and should be reported as a cumulative effect of a change in accounting principle. The Company has adopted SOP 98-5 in the first quarter of Fiscal 2000 and has determined the impact on its financial statements is immaterial. (4) ACCOUNTS RECEIVABLE Accounts receivable consists of the following components: OCTOBER 31, APRIL 30, 1999 2000 ----------- --------- (IN THOUSANDS) Commercial customers................................. $17,872 $20,088 U.S. Government...................................... 3,018 2,033 U.S. Government contractors.......................... 6,137 4,150 ------- ------- 27,027 26,271 Less allowance for doubtful accounts................. (352) (250) ------- ------- Total.............................................. $26,675 $26,021 ======= ======= (5) INVENTORIES Inventories and inventoried costs consist of the following components: OCTOBER 31, APRIL 30, 1999 2000 ----------- --------- (IN THOUSANDS) Raw materials and components........................... $ 6,695 $ 6,370 Work in process........................................ 4,126 5,588 Finished goods......................................... 916 1,498 Inventoried costs relating to long-term contracts, net of amounts attributed to revenues recognized to date.............................................. 6,598 5,842 ------- ------- 18,335 19,298 Less progress payments related to long-term contracts............................................ (502) -- ------- ------- Total inventories.................................... $17,833 $19,298 ======= ======= 8 SPECIAL DEVICES, INCORPORATED AND SUBSIDIARY NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(UNAUDITED)(CONTINUED) (6) NOTES PAYABLE AND LONG-TERM DEBT Long-term debt consists of the following components: OCTOBER 31, APRIL 30, 1999 2000 ----------- --------- (IN THOUSANDS) Senior Term Loan....................................... $ 69,300 $ 68,950 Bank Revolver.......................................... 5,900 13,900 Senior Subordinated Notes.............................. 100,000 100,000 -------- -------- 175,200 182,850 Less current portion................................... (6,600) (14,600) -------- -------- Total long-term debt................................... $168,600 $168,250 ======== ======== As part of the Recapitalization, the Company issued $100,000,000 of Senior Subordinated Notes. The Notes are due in December 2008, and bear interest at 11 3/8%. Interest is payable semi-annually in June and December. The Notes are noncollateralized obligations of the Company and are subordinate to its obligations under the New Credit Facility. The Notes are fully and unconditionally guaranteed, jointly and severally, on a noncollateralized, senior subordinated basis by Scot, Incorporated. As part of the Recapitalization, the Company entered into a new credit facility (the "New Credit Facility") with a syndicate of banks (the "Banks"), which consists of a $25,000,000 Revolving Credit Facility (the "Revolver") and a $70,000,000 Senior Term Loan. The Revolver bears interest at the Bank's Base Rate plus an applicable margin (an effective rate of 11.0% at April 30, 2000). The Company has the option of converting all or a portion of the balance outstanding under the Revolver to a Eurodollar Loan, for one, two, three or six month periods, to bear interest at the Eurodollar Rate plus an applicable margin (an effective rate of 9.1% at April 30, 2000). As of April 30, 2000, $13,900,000 was outstanding under the Revolver and this amount has been classified as current. The total amount available under the Revolver at April 30, 2000, was $6,100,000. The Senior Term Loan is a seven-year loan which bears interest at the Eurodollar Rate plus an applicable margin (an effective rate of 9.6% at April 30, 2000). The New Credit Facility contains several financial and operating covenants which the Company must meet on a quarterly basis. On July 14, 1999, the Company and the Banks entered into the First Amendment to the New Credit Facility pursuant to which the Company increased the Maximum Swingline Amount (as defined) to $3,000,000 from $1,000,000 while not increasing the total amount of borrowings available under the Revolver. On August 20, 1999, the Company notified the Banks of the Company's potential noncompliance with certain environmental covenants in connection with an investigation by the California Environmental Protection Agency (the "Environmental Noncompliance"). On September 14, 1999, the Company and the Banks entered into a Waiver and Modification to the New Credit Facility pursuant to which the Banks waived any Default or Event of Default (as defined) arising from such Environmental Noncompliance until such time as the Banks or the Company determine that the Environmental Noncompliance has had, or could reasonably be expected to have, a materially adverse effect on the 9 SPECIAL DEVICES, INCORPORATED AND SUBSIDIARY NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(UNAUDITED) (CONTINUED) (6) NOTES PAYABLE AND LONG-TERM DEBT (CONTINUED) Company. The Waiver and Modification to the New Credit Facility also temporarily limited the maximum borrowings under the Revolver to $20,000,000. On January 26, 2000, the Company entered into a Second Amendment and Waiver to the New Credit Facility pursuant to which, among other things, certain financial covenants were amended, and the Company received a waiver for past noncompliance with its financial covenants. In connection with amending the New Credit Facility on January 26, 2000, the Company and its controlling stockholder entered into a capital call agreement (the "Capital Call Agreement") with the Banks. The Capital Call Agreement requires the controlling stockholder to make a capital contribution to the Company upon the occurrence of certain events, including the failure to comply with certain financial covenants contained in the New Credit Facility. Upon receipt of any such contribution, the Company is obligated to repay outstanding term loans under the New Credit Facility. As of April 30, 2000, the Company was not in compliance with certain financial covenants contained in the New Credit Facility. Although the Company was in compliance with minimum EBITDA and Consolidated Interest Coverage Ratio requirements, the Company was not able to satisfy the Leverage Ratio test due to a delay in the processing of a substantial income tax refund outside of the Company's control; therefore, a planned $6 million payment of the Revolver could not be made until May 3, 2000, three business days after triggering the non-compliance. Since that date, the Company has been in compliance with all financial covenants. On June 13, 2000, the Company entered into a Third Amendment and Waiver to the New Credit Facility pursuant to which certain financial covenants were amended, and the Company received a waiver for non-compliance of the Leverage Ratio for the aforementioned period. Substantially all of the Company's assets are pledged as collateral under the New Credit Facility. As required under the terms of the New Credit Facility, effective March 16, 1999, the Company entered into an interest rate protection agreement. The terms of the agreement relate to the notional amount of $35,000,000 of the total $70,000,000 original principal amount. This agreement set the rate at 5.42% plus 175 basis points, requiring quarterly interest payments starting June 17, 1999 through March 17, 2001. The following are the remaining principal payments under the Senior Term Loan: FOR THE YEARS ENDING OCTOBER 31 AMOUNT ------------------------------- -------------- (IN THOUSANDS) 2000........................................... $ 350 2001........................................... 700 2002........................................... 10,000 2003........................................... 16,700 2004........................................... 18,000 Thereafter..................................... 23,200 ------- $68,950 ======= (7) INCOME TAXES The following are the reasons the income tax benefit differs from the amount that would have resulted by applying the Federal statutory rates during such periods to the loss before income taxes: SIX MONTHS ENDED --------------------------- MAY 2, APRIL 30, 1999 2000 ------------ ------------ (IN THOUSANDS) Federal statutory rate...................................... 35% 34% Income taxes at Federal statutory rates..................... $(5,117) $(985) State income tax benefit, net of federal tax benefit........ (1,316) (178) Recapitalization costs not deductible for tax purposes...... 3,133 -- ------- ------- $(3,300) $(1,163) ======= ======= 10 SPECIAL DEVICES, INCORPORATED AND SUBSIDIARY NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(UNAUDITED) (CONTINUED) (8) COMMITMENTS AND CONTINGENCIES In 1999, the Company learned that state and federal authorities were investigating whether operations at certain of the Company's facilities have been conducted in compliance with safety and environmental laws and regulations. These investigations are ongoing. See "Legal Proceedings" in Part II, Item 1. The Company is cooperating fully with federal and state authorities in connection with these matters. In light of their preliminary nature, however, and the fact that the Company's environmental audit is ongoing, the Company is unable to predict their outcome. These matters have disrupted the conduct of the Company's business and could result in civil and/or criminal liabilities and penalties, including fines and remediation costs. Accordingly, there can be no assurance that these matters will not have a material adverse effect upon either the Company's financial condition or results of operations. The Company is a defendant in various pending claims and lawsuits. In the opinion of the Company's management, after consultation with counsel, disposition of such matters is not expected to have a material adverse effect upon either the results of operations or the financial position of the Company. 11 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS RESULTS OF OPERATIONS The following table sets forth, for the fiscal periods indicated, the percentage of net sales represented by certain items in the Company's Condensed Consolidated Statements of Operations. THREE MONTHS ENDED SIX MONTHS ENDED ------------------------- --------------------- MAY 2, APRIL 30 MAY 2, APRIL 30, 1999 2000 1999 2000 ----------- ----------- -------- ---------- Automotive Products Division: Net sales..................................... 100.0% 100.0% 100.0% 100.0% Cost of sales................................. 88.2 86.4 86.3 85.7 ----- ----- ----- ------- Gross profit.................................. 11.8 13.6 13.7 14.3 Operating expenses............................ 7.1 7.3 6.4 8.4 ----- ----- ----- ------- Earnings from operations...................... 4.7% 6.3% 7.3% 5.9% ===== ===== ===== ======= Aerospace Division: Net sales..................................... 100.0% 100.0% 100.0% 100.0% Cost of sales................................. 62.3 66.7 63.8 66.5 ----- ----- ----- ------- Gross profit.................................. 37.7 33.3 36.2 33.5 Operating expenses............................ 17.6 10.4 16.8 13.9 ----- ----- ----- ------- Earnings from operations...................... 20.1% 22.9% 19.4% 19.6% ===== ===== ===== ===== COMPARISON OF THE THREE MONTHS ENDED APRIL 30, 2000 TO THE THREE MONTHS ENDED MAY 2, 1999 NET SALES Consolidated net sales for the second quarter of fiscal 2000 were $47.6 million, compared to net sales of $42.4 million for the second quarter of fiscal 1999. Net sales for the Automotive Products Division in the second quarter of fiscal 2000 increased 8.4% to $34.7 million from $32.0 million in the first quarter of fiscal 1999 primarily due to increased initiator unit shipments partially offset by lower contractual prices. Net sales for the Aerospace Division in the second quarter of fiscal 2000 increased 22.9% to $12.9 million from $10.5 million in the second quarter of fiscal 1999 primarily due to significant shipments of products used on several tactical missile programs. GROSS PROFIT Consolidated gross profit for the second quarter of fiscal 2000 was $9.0 million, compared to gross profit of $7.7 million for the second quarter of fiscal 1999. Gross profit for the Automotive Products Division in the second quarter of fiscal 2000 was $4.7 million, or 13.6% of division net sales, compared with gross profit for the second quarter of fiscal 1999 of $3.8 million, or 11.8% of division net sales. The increase is primarily due to increased unit production and the fact that prior year results were impacted by the Company's move to the Moorpark facility. Gross profit for the Aerospace Division in the second quarter of fiscal 2000 was $4.3 million, or 33.3% of division net sales, compared with gross profit for the second quarter of fiscal 1999 of $3.9 million, or 37.7% of division net sales. The decrease as a percent of sales is primarily due to product mix. 12 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS (CONTINUED) OPERATING EXPENSES Consolidated operating expenses for the second quarter of fiscal 2000 were $3.9 million, compared with operating expenses of $4.1 million for the second quarter of fiscal 1999. Operating expenses for the Automotive Products Division for the second quarter of fiscal 2000 were $2.6 million, or 7.3% of division net sales, compared with operating expenses of $2.3 million, or 7.1% of division net sales, for the second quarter of fiscal 1999. The increase is primarily attributed to increased marketing and general and administrative costs related to staffing additions. Operating expenses for the Aerospace Division for the second quarter of fiscal 2000 were $1.3 million, or 10.4% of division net sales, compared with operating expenses of $1.8 million, or 17.6% of division net sales, for the second quarter of fiscal 1999. The decrease is primarily attributed to a decrease in general and administrative expenses combined with an increase in revenues. OTHER INCOME AND EXPENSE Interest expense was $5.2 million in the second quarter of fiscal 2000 compared to interest expense of $4.6 million for the second quarter of fiscal 1999. The increase of $0.6 million was due to increased borrowings on the Revolver and higher interest rates. COMPARISON OF THE SIX MONTHS ENDED APRIL 30, 2000 TO THE SIX MONTHS ENDED MAY 2, 1999 NET SALES Consolidated net sales for the six months ended April 30, 2000 were $86.4 million, compared to net sales of $80.2 million during the same period in fiscal 1999. Net sales for the Automotive Products Division for the first six months of fiscal 2000 increased 7.2% to $66.9 million from $62.4 million during the comparable period in fiscal 1999 primarily due to increased initiator unit shipments partially offset by lower contractual prices. Net sales for the Aerospace Division for the first six months of fiscal 2000 increased 10.2% to $19.5 million from $17.7 million during the comparable period of fiscal 1999 primarily due to significant shipments of products used on several tactical missile programs. GROSS PROFIT Consolidated gross profit for the six months ended April 30, 2000 was $16.1 million, compared to gross profit of $15.0 million for the same period of fiscal 1999. Gross profit for the Automotive Products Division for the first six months of fiscal 2000 was $9.6 million, or 14.3% of division net sales, compared with gross profit for the comparable period of fiscal 1999 of $8.6 million, or 13.7% of division net sales. The increase is primarily due to increased unit production. Gross profit for the Aerospace Division for the first six months of fiscal 2000 was $6.5 million, or 33.5% of division net sales, compared with gross profit for the comparable period in fiscal 1999 of $6.4 million, or 36.2% of division net sales. The decrease as a percent of sales is primarily due to product mix. OPERATING EXPENSES Consolidated operating expenses for the six months ended April 30, 2000 were $8.3 million, compared with operating expenses of $7.0 million for the comparable period of fiscal 1999. Operating expenses for the Automotive Products Division for the first six months of fiscal 2000 were $5.7 million, or 8.4% of division net sales, compared with operating expenses of $4.0 million, or 6.4% of division net sales, for the comparable period of fiscal 1999. The increase is primarily attributed to increased marketing and general and administrative costs related to staffing additions. Operating expenses for the Aerospace Division for the first six months of fiscal 2000 were $2.7 million, or 13.9% of division net sales, compared with operating expenses of $3.0 million, or 16.8% of division net sales, for the comparable period of fiscal 1999. The decrease is primarily attributed to a decrease in general and administrative expenses combined with an increase in revenues. OTHER INCOME AND EXPENSE Interest expense was $10.2 million for the first six months of fiscal 2000 compared to interest expense of $6.9 million for the comparable period of fiscal 1999. The increase of $3.3 million was the result of increased debt outstanding resulting from the Company's Recapitalization in December 1998, higher average balances on the Revolver, and higher interest rates. LIQUIDITY AND CAPITAL RESOURCES The Recapitalization had a substantial impact on the Company's capital structure. The recapitalized Company is significantly more leveraged and, accordingly, the Recapitalization resulted in substantial changes to the Company's debt-to-equity ratio and its debt service requirements. As part of the Recapitalization, the Company entered into a credit facility (the "New Credit Facility") with a syndicate of banks (the "Banks") which consists of a $25.0 million revolving credit facility (the "Revolving Credit Facility") and a $70.0 million Senior Term Loan (the "Senior Term Loan"). The Senior Term Loan was fully drawn at the closing date of the Recapitalization. In addition, as part of the Recapitalization, the Company issued $100.0 million of 11 3/8% Senior Subordinated Notes due 2008 (the "Notes"). The Revolving Credit Facility bears interest at the Banks Base Rate plus an applicable margin (an effective rate of 11.0% at April 30, 2000). The Company has the option of converting all or a portion of the balance outstanding under the Revolving Credit Facility to a Eurodollar Loan, for one, two, three or six month periods, to bear interest at the Eurodollar Rate plus an applicable margin (an effective rate of 9.1% at April 30, 2000). The Senior Term Loan is a seven-year loan which bears interest at the Eurodollar Rate plus an applicable margin (an effective rate of 9.6% at April 30, 2000). The Company's principal sources of liquidity are cash flow from operations and borrowings under the Revolving Credit Facility. The Company's principal uses of cash are debt service requirements, capital expenditures, research and development and working capital. Working capital requirements have increased to service the Company's new long-term debt incurred in connection with the Recapitalization, to support increases in inventories, and to finance the investment in new production equipment which is expected to be installed in fiscal 2000. As of April 30, 2000, the Company had $13.9 million outstanding under the Revolving Credit Facility. The total amount available under the Revolver at April 30, 2000 was $6.1 million subject to compliance with certain financial covenants. As of April 30, 2000, the Company was not in compliance with certain financial covenants contained in the New Credit Facility. Although the Company was in compliance with minimum EBITDA and Consolidated Interest Coverage Ratio requirements, the Company was not able to satisfy the Leverage Ratio test due to a delay in the processing of a substantial income tax refund outside of the Company's control; therefore, a planned $6 million payment of the Revolving Credit Facility could not be made until May 3, 2000, three business days after triggering the non-compliance. Since that date, the Company has been in compliance with all financial covenants. On June 13, 2000, the Company entered into a Third Amendment and Waiver to the New Credit Facility pursuant to which certain financial covenants were amended, and the Company received a waiver for non-compliance of the Leverage Ratio for the aforementioned period. 13 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS (CONTINUED) The Company believes that it can meet its expected working capital requirements for the foreseeable future from cash from operations and borrowings under the Revolving Credit Facility. Our ability to make scheduled principal payments of, or to pay the interest on, or to refinance our debt, or to fund planned capital expenditures and research and development expense, will depend on our future performance which, to a certain extent, is subject to general economic, financial, competitive, legislative, regulatory and other factors that are beyond our control. While management believes that we will be able to meet our liquidity needs, there can be no assurance that our business will generate sufficient cash flow from operations or that future borrowings will be available under the Revolving Credit Facility in an amount sufficient to enable us to service our debt or to fund our other liquidity needs. NEW ACCOUNTING PRONOUNCEMENT In April 1998, the American Institute of Certified Public Accountants issued Statement of Position ("SOP") 98-5, "Reporting on the Cost of Startup Activities." This SOP requires that costs incurred during start-up activities, including organization costs, be expensed as incurred. SOP 98-5 is effective for financial statements for fiscal years beginning after December 15, 1998. Initial application of the SOP should be as of the beginning of the fiscal year in which the SOP is first adopted and should be reported as a cumulative effect of a change in accounting principle. The Company has adopted SOP 98-5 in the first quarter of Fiscal 2000 and has determined the impact on its financial statements is immaterial. FORWARD-LOOKING INFORMATION This report on Form 10-Q contains certain forward-looking statements and information relating to our business that are based on the beliefs of management as well as assumptions made by and information currently available to management. The words "anticipates," "believes," "estimates," "expects," "plans," "intends," and similar expressions, as they relate to our operations, are intended to identify forward-looking statements. Such statements reflect our current views with respect to future events and are subject to certain risks, uncertainties and assumptions that could cause actual results to differ materially from those expressed in any forward-looking statement. Should one or more of these risks or uncertainties materialize, or should underlying assumptions prove incorrect, actual results may vary materially from those described herein as anticipated, believed, estimated or expected. We do not intend to update these forward-looking statements. ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISKS The Company has only limited involvement in derivative financial instruments and does not hold or issue them for trading purposes. Certain amounts borrowed under the Company's Credit Facility are at variable rates and the Company is thus subject to market risk resulting from interest rate fluctuations. The Company has entered into an interest rate swap arrangement to alter interest rate exposure, as described below. This arrangement allows the Company to raise long-term borrowings at floating rates and effectively swap them into fixed rates that are lower than those available to the Company if fixed rate borrowings were made directly. Under interest rate swaps, the Company agrees with another party to exchange, at specified intervals, the difference between fixed-rate and floating-rate amounts calculated by reference to an agreed notional principal amount. In March 1999, as required under the New Credit Facility, the Company entered into an interest rate swap agreement with the agent under the New Credit Facility. Under the swap agreement, which is 14 ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISKS (CONTINUED) in the notional principal amount of $35 million, the Company is required to pay a fixed rate of 5.42% plus 175 basis points to the agent on each March 17, June 17, September 17 and December 17, commencing on June 17, 1999. On those same dates, the Company will receive a floating-rate payment from the agent based on the three-month LIBOR rate. The swap agreement terminates on March 7, 2001. The Company also is exposed to market risks related to fluctuations in interest rates on the Senior Notes it issued in December 1998. For fixed rate debt such as the Senior Notes, changes in interest rates generally affect the fair value of the debt instrument. The Company does not have an obligation to repay the Senior Notes prior to maturity in December 2008 and, as a result, interest-rate risk and changes in fair value should not have a significant impact on the Company. PART II--OTHER INFORMATION ITEM 1. LEGAL PROCEEDINGS. OSHA MATTERS. On April 24, 2000, an accidental initiation incident occurred at the premises leased by the Company from McCormick Selph, Inc. ("MSI") in Hollister, California for the Company's microgas generator ("MGG") production line, which it acquired from MSI in July 1999. The incident resulted in the death of one Company employee. The State of California, Department of Industrial Relations, Division of Occupational Safety and Health ("Cal-OSHA") is conducting a post-incident and process safety management inspection. We do not expect to have the results of that inspection for several months. The Bureau of Alcohol, Tobacco and Firearms also conducted a post-incident inspection, which it concluded on or about April 26, 2000. Prior to the April 24th incident, the Company had intended to move its operation in Hollister to its Mesa, Arizona facility. Following the incident, the Company moved its MGG production to Mesa and intends to terminate its lease of the Hollister premises. At this stage, it is not possible to predict or assess the likelihood of an unfavorable outcome or predict the amount of potential liabilities associated with the April 24th incident. On February 18, 1999, an accidental explosion occurred at the Company's former Newhall facility, resulting in the death of one Company employee. The Company and Cal-OSHA conducted an investigation and the cause of the accident was not determined. Production was suspended for several weeks. Operations at the Newhall facility ceased upon completion of the move to the Company's new Moorpark facility in July 1999. Cal-OSHA's investigation of the accident was concluded during the third fiscal quarter of 1999, resulting in the issuance on August 16, 1999, of citations for alleged safety violations and fines aggregating over $20,000. The Company appealed the citations and the case was settled for $12,655. The District Attorney's Office for Los Angeles County filed a misdemeanor complaint on February 17, 2000 alleging six violations of the California Labor Code. The Company intends to defend itself vigorously against these charges. At this stage, it is not possible to predict or assess the likelihood of an unfavorable outcome or to predict the amount of potential liabilities associated with the misdemeanor charges. OTHER LEGAL PROCEEDINGS. For other legal proceedings, including the state and federal investigations of compliance with environmental laws and regulations referred to in Note 8 to the Consolidated Financial Statements (unaudited) (Part I, Item 1), see the Company's annual report on Form 10-K405 for the fiscal year ended October 31, 1999. ITEMS 2 THROUGH 5. Omitted as not applicable. ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K (a) Exhibits Exhibit 27--Financial Data Schedule 15 SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. SPECIAL DEVICES, INCORPORATED Dated: June 14, 2000 /s/ THOMAS W. CRESANTE ----------------------------------------------- Thomas W. Cresante President and Chief Executive Officer, Director Dated: June 14, 2000 /s/ JOSEPH A. STROUD ----------------------------------------------- Joseph A. Stroud Executive Vice President and Chief Financial Officer, Assistant Secretary, Director 16