SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 FORM 10-Q Quarterly Report Under Section 13 or 15(d) of the Securities Exchange Act of 1934 For Quarter Ended September 30, 1997 Commission file number 33-56048 KEY PLASTICS, INC. MICHIGAN 38-2653726 State or other jurisdiction of (I.R.S. Employer incorporation or organization) Identification No.) 21333 Haggerty Rd., Suite 200, Novi, MI 48375 (Address of principal executive offices) (Zip Code) Registrant's telephone number, including area code: (248) 449-6100 Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15 (d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes X No As of November 13, 1997, 321,908 shares of the Company's Common Stock were outstanding. PART I - Financial Information Item 1. KEY PLASTICS, INC. CONDENSED CONSOLIDATED STATEMENTS OF OPERATION (Unaudited) For the For the Three Months Nine Months Ended September 30, Ended September 30, 1997 1996 1997 1996 ---- ---- ---- ---- Net Sales $73,431,114 $52,883,090 $221,727,212 $155,655,944 Cost of Sales 58,319,549 43,090,480 177,483,055 125,419,015 ---------- ---------- ----------- ----------- Gross Profit 15,111,565 9,792,610 44,244,157 30,236,929 Selling general & administrative 8,084,401 4,112,665 21,224,105 11,481,437 Amortization 436,454 160,203 1,186,146 480,609 ---------- ---------- ---------- ----------- Operating income 6,590,710 5,519,742 21,833,906 18,274,883 Interest expense, net 5,576,113 3,750,920 15,959,711 10,896,435 ---------- --------- ---------- ---------- Net income before foreign taxes 1,014,597 1,768,822 5,874,195 7,378,488 Foreign income taxes 121,000 -- 255,000 -- --------- --------- ---------- --------- Net income before extraordinary item 1,135,597 1,768,822 6,129,195 7,378,448 Extraordinary item-- debt refinancing -- -- (5,468,000) -- --------- --------- ---------- --------- Net income (loss) $ 1,135,597 $ 1,768,822 $ 661,195 $ 7,378,448 ========= ========= ========== ========= Earnings per share: Net income before extraordinary item $3.38 $5.33 $18.42 $22.20 ---- ---- ----- ----- Net income (loss) $3.38 $5.33 $ 1.99 $22.20 ==== ==== ===== ===== See notes to condensed consolidated financial statements KEY PLASTICS, INC. CONDENSED CONSOLIDATED BALANCE SHEETS September 30, December 31, 1997 1996 ---- ---- ASSETS (Unaudited) Current assets: Cash $ 569,976 $ -- Accounts receivable, net 72,570,384 43,131,344 Inventories 45,712,908 35,634,636 Prepaid expenses and other current assets 5,879,918 2,075,589 ---------- ---------- Total current assets 124,733,186 80,841,569 Property, plant and equipment, net 118,771,406 98,908,150 Intangibles, net 22,484,696 8,516,123 Other assets 7,137,577 4,938,500 ----------- ----------- Total assets $273,126,865 $193,204,342 =========== =========== LIABILITIES AND SHAREHOLDERS' DEFICIT Current liabilities: Current maturities of long-term debt $ 6,732,006 $ 64,484,121 Accounts payable 44,142,820 35,706,663 Accrued liabilities 13,953,707 20,873,671 ---------- ---------- Total Current liabilities 64,828,533 121,064,455 Capital lease obligations 1,815,628 2,057,059 Long-term debt 217,073,799 82,520,618 Other long-term liabilities 2,600,779 3,124,779 Shareholders' deficit: Common stock, par value $.30 Authorized: 450,000 Issued and outstanding: 321,908 and 315,908 respectively 96,572 94,772 Additional paid-in capital 12,445,196 9,786,603 Currency translation 16,300 259,300 Accumulated deficit (25,749,942) (25,703,244) ----------- ----------- Total shareholders' deficit (13,191,874) (15,562,342) ----------- ----------- Total liabilities and shareholders' deficit $273,126,865 $193,204,342 See notes to condensed consolidated financial statements KEY PLASTICS, INC. CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOW (Unaudited) For the Nine months ended September 30, ------------------ 1997 1996 ---- ---- Cash flows from operating activities: Net income before extraordinary item $6,129,195 $7,378,448 Adjustments to reconcile net income to net cash provided by operating activities: Depreciation 11,194,889 5,779,654 Amortization 1,186,146 480,610 (Increase) Decrease in assets: Accounts receivable (29,439,040) (11,376,470) Inventories (10,078,272) (7,672,876) Other current assets (3,804,329) (879,675) Increase (Decrease) in liabilities: Accounts payable 8,436,157 7,287,277 Accrued liabilities (6,919,964) 7,385,326 ---------- ---------- Total adjustments (29,424,413) 1,003,846 ----------- ---------- Net cash provided (used) by operating activities (23,295,218) 8,382,294 ----------- ---------- Cash flows from investing activities: Acquisitions of property, plant and equipment (17,103,087) (8,457,382) Property, plant and equipment of acquired businesses (13,337,058) (7,236,188) Increase in other assets (14,577,166) (1,087,566) ----------- ---------- Net cash used for investing activities (45,017,311) (16,781,136) ----------- ---------- Cash flows from financing activities: Net borrowings under debt agreements 279,520,907 12,748,538 Principal payments under debt agreements (202,961,272) (2,367,947) Debt refinancing cost (9,398,720) -- Shareholder capital contribution 2,672,424 -- Dividend distributions (707,834) (1,669,862) ----------- ---------- Net cash provided by financing activities 69,125,505 8,710,729 ----------- ---------- Effect of exchange rate changes on cash (243,000) (311,887) Net increase in cash 569,976 -- Cash, beginning of period -- -- Cash, end of period $ 569,976 $ -- ----------- -------- Supplemental disclosure of cash flow information, cash paid during the period for interest $16,987,197 $7,816,666 ---------- --------- See notes to condensed consolidated financial statements KEY PLASTICS, INC. NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (Unaudited) 1. Financial Statement Presentation: These financial statements should be read in conjunction with the Company's consolidated financial statements for the year ended December 31, 1996 which contain a summary of the Company's accounting principles and other information. The results of operations for any interim period should not necessarily be considered indicative of the results of operations for a full year. Information for the three and nine month periods ended September 30, 1997 and 1996 is unaudited but includes all adjustments, consisting of normal recurring adjustments, which management of Key Plastics, Inc. (the "Company") considers necessary for a fair presentation of the consolidated financial position, results of operations and cash flows. Certain information and footnotes necessary to comply with generally accepted accounting principles have been condensed or omitted. All significant intercompany balances and transactions have been eliminated in consolidation. Certain items in the December 31, 1996 balance sheet have been reclassified to conform to the current period presentation. During March of 1997 the Company completed several actions to refinance its existing debt and secure additional financing for the future, including: 1. A tender offer for all of its $65.0 million, 14% Senior Notes due 1999 [$40.1 million of the notes were tendered]; 2. Issuing $125.0 million, of 10-1/4% Senior Subordinated Notes due 2007; and 3. Entering into a new $140.0 million Senior Credit Facility. In 1996 the Company acquired injection molding, painting and assembly operations primarily serving the automotive industry in the United Kingdom (acquired May 1, 1996) and Portugal (controlling interest acquired November 1, 1996). On March 28, 1997 the Company acquired three injection molding and assembly operations from Aeroquip Corporation, a subsidiary of Aeroquip-Vickers Corporation (the Aeroquip Acquisition). The Aeroquip Acquisition expands the Company's existing decorative bezel business. On June 30, 1997 the Company acquired the screen printing and injection molding operations of T.D. Shea Manufacturing, Inc. (the T.D. Shea Acquisition). The T.D. Shea Acquisition gives the Company the ability to control production of appliques used in its decorative bezels and instrument cluster assemblies. On September 5, 1997 the Company acquired Clearplas France SA, located in Belleme, France. Clearplas supplies injection molded interior trim, dashboard and under-the-hood components to the European automotive industry. This acquisition gives the Company wider exposure to customers including Renault and Sommer Allibert. These acquisitions have been accounted for using the purchase method. The consolidated financial statements include the results of operations and cash flows for the acquired companies from the date of acquisition as well as the financial position at September 30, 1997. 2. Inventories: Inventories are stated at the lower of cost or market with cost determined using the FIFO (first in, first out) method. The components of inventories consisted of the following: September 30, December 31, 1997 1996 ------------- ----------- Raw materials $ 9,917,640 $ 7,859,701 Work in progress 2,220,654 2,584,080 Finished goods 8,325,153 7,586,917 Customer Tooling 25,249,461 17,603,938 ---------- ---------- $45,712,908 $35,634,636 ========== ========== 3. Earnings Per Share: Earnings per share amounts for the three and nine month periods ended September 30, 1997 and 1996 are computed by using net income divided by the weighted average number of shares of common and common equivalent shares outstanding during the period using the treasury stock method. The weighted average number of shares used in computing earnings per share are 335,709 and 332,105 for the three months ended September 30, 1997 and 1996, respectively, and 332,709 and 332,335 for the nine months ended September 30, 1997 and 1996, respectively. The Company is closely held and, accordingly, there is no public market for the Company's common stock. For purposes of computing the incremental common equivalent shares outstanding under the treasury stock method, the Company utilized management's estimate of fair value of the Company's Common Stock. 4. Accounting Changes: Statement of Financial Accounting Standards No. 128 ("SFAS 128"), Earnings per share, was issued by the Financial Accounting Standards Board in February 1997. Adoption of SFAS 128, effective for periods ending after December 15, 1997 is not expected to have a material effect on reported earnings. Statement of Financial Accounting Standards No. 130 ("SFAS 130"), Reporting Comprehensive Income and Statement of Financial Accounting Standards No. 131, Disclosures About Segments of an Enterprise, were issued by the Financial Accounting Standards Board in September 1997. The effect of adopting these standards is not expected to be material. Item 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS KEY PLASTICS, INC. This report contains forward-looking statements which involve known and unknown risks, uncertainties and other factors including, without limitation, the Risk Factors set forth in the Company's 1996 Form 10-K that may cause the actual results of the Company to be materially different from the results expressed or implied in such forward-looking statements. RESULTS OF OPERATIONS Below is a summary of period-to-period changes in the principal items of the condensed statements of operations. This is followed by a discussion and analysis of significant factors affecting the Company's earnings for the period. Comparison of Results of Operations Increase(Decrease) ($ in 000's) Three Months Ended Nine Months Ended September 30, 1997 vs. September 30, 1997 vs. September 30, 1996 September 30, 1996 Net sales $20,548 39% $66,071 42% Cost of sales 15,229 35% 52,064 42% Selling, general and administrative expenses 3,972 97% 9,742 85% Amortization 276 172% 705 147% Interest expense, net 1,825 49% 5,064 46% Net income (loss) before extraordinary item (633) (36%) (1,249) (17%) Acquisitions On March 28, 1997 the Company acquired three injection molding and assembly operations from Aeroquip Corporation, a subsidiary of Aeroquip- Vickers Corporation (the Aeroquip Acquisition). The Aeroquip Acquisition expands the Company's existing decorative bezel business. On June 30, 1997 the Company acquired the screen printing and injection molding operations of T.D. Shea Manufacturing, Inc. (the T.D. Shea Acquisition). The T.D. Shea Acquisition gives the Company the ability to control production of appliques used in its decorative bezels and instrument cluster assemblies. On September 5, 1997 the Company acquired Clearplas France SA, located in Belleme, France. Clearplas supplies injection molded interior trim, dashboard and under-the-hood components to the European automotive industry. This acquisition gives the Company greater exposure to European customers. These acquisitions have been accounted for using the purchase method. Three months ended September 30, 1997 compared to three months ended September 30, 1996. Net sales for the three month period ended September 30, 1997 were $73.4 million; an increase of approximately $20.5 million or 39% over the same period last year. The increase was attributable to acquired businesses including the full year effect of 1996 acquisitions ($16.2 million) and volume related increases in existing injection molding, paint and assembly operations ($3.6 million). Gross profit increased $5.3 million in the third quarter of 1997 compared to the Third quarter of 1996 primarily as a result of the aforementioned sales increases. Selling, general and administrative expenses in the third quarter of 1997 increased by $3.9 million over the same period last year. The increase is primarily related to 1996 and 1997 acquisitions. Several of the businesses acquired were stand-alone entities. As a result, the Company believes synergistic opportunities exist in both Europe and North America. Those opportunities will be pursued in the course of integrating the acquired businesses. Operating income increased over the prior year third quarter by $1.1 million primarily as a result of the foregoing. Interest expense increased because of higher average debt outstanding, the higher debt was partially offset by lower rates obtained as a result of the refinancing that took place in March 1997. Nine months ended September 30, 1997 compared to nine months ended September 30, 1996. Net sales for the nine month period ended September 30, 1997 increased $66.1 million or 42% over the same period last year. The increase was attributable to acquired businesses, including the full year effect of 1996 acquisitions ($49.1 million) and volume related increases in existing injection molding, paint and assembly operations ($15.0 million). Tooling revenues increased $2.0 million over the prior year making up the balance of the $66.1 million increase. Gross profit increased $14.0 million in the three quarters ended September 30, 1997 compared to the same period of 1996 primarily as a result of the aforementioned sales increases. Selling, general and administrative expenses in the nine months ended September 30, 1997 increased by $9.7 million over the same period last year. The increase is primarily related to 1996 and 1997 acquisitions. Several of the businesses acquired were stand-alone entities. As a result, the Company believes synergistic opportunities exist in both Europe and North America. Those opportunities will be pursued in the course of integrating the acquired businesses. The increase in amortization relates to costs incurred refinancing the Company's debt, completed in March and discussed more fully below, and amortization of goodwill related to the Company's acquisitions. Operating income increased by $3.6 million as a result of the foregoing. Interest expense increased $5.1 million for the reasons discussed in the three month comparison above. The extraordinary item of $5.5 million represents the amount paid for the tender offer and related consent fees for the retirement of $40.1 million of the 14% Senior Notes due 1999 and the write-off of the related unamortized original issue costs. FINANCIAL POSITION During March 1997 the following actions to refinance the Company's debt were completed: 1. A tender offer for all of its $65.0 million, 14% Senior Notes due 1999 [$40.1 million of the notes were tendered]; 2. $125.0 million, of 10-1/4% Senior Subordinated Notes due 2007 were issued; and 3. A new $140.0 million Senior Credit Facility was established. The proceeds from the Senior Subordinated Notes were principally used to fund the tender and replace existing bank debt. Borrowings on the Senior Credit Facility were for general corporate purposes, including acquisitions, discussed above. Accounts receivable increased by $29.4 million comparing September 30, 1997 to December 31, 1996. $5.0 million is due to increased parts sales at the Company's existing facilities. Accounts receivable at operations acquired during 1997 added $17.5 million to accounts receivable at September 30, 1997. Customer tooling related receivables increased by $6.9 million over the December 31, 1996 level primarily as a result of increased tooling programs. The inventory increase of $10.1 million from December 31, 1996 to September 30, 1997 was due in part to the inventory from acquired companies of $5.3 million and $7.6 million related to increases in customer tooling inventory related to the design and building of tooling for programs expected to launch in 1998. Inventory at the Company's existing operations decreased $2.8 million as a result of efficiencies and enhanced cooperation with suppliers. Accrued liabilities decreased by $6.9 million from December 31, 1996 due primarily to the $5.9 million payout of all accrued interest for the debt refinanced. Property, plant and equipment increased $19.9 million due primarily to acquisitions ($13.3 million) and purchases of capital items at existing operating locations ($17.1 million), net of the increases in the depreciation reserve for the nine month period ($11.2 million). The Company believes its existing sources of liquidity are adequate to meet its operating requirements in fiscal 1997. PART II. OTHER INFORMATION Item 2. Changes in Securities. (a) On July 7, 1997, the Company commenced an offer to exchange up to an aggregate principal amount of $125 million of its 10-1/4% Senior Subordinated Notes Series B due 2007, which were registered under the Securities Act of 1933, as amended, for up to an aggregate principal amount of $125 million of its outstanding 10-1/4% Senior Subordinated Notes due 2007. The exchange offer expired on August 8, 1997. All of the outstanding notes were exchanged pursuant to the offer. Item 6. Exhibits and Reports on Form 8-K. (a) Exhibit--27 Financial Data Schedule (EDGAR version only). (b) Reports on Form 8-K--None. SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. KEY PLASTICS, INC. By: /S/ E. R. Autry ------------------------ E.R. Autry Vice President, Finance & Procurement (on behalf of the registrant and as Principal Financial Officer) And: /S/ David M. Smith ------------------------- David M. Smith Corporate Controller (Principal Accounting Officer) Dated: November 14, 1997 Exhibit Index Exhibit No. Description 27 Financial Data Schedule