================================================================== FORM 10-Q SECURITIES AND EXCHANGE COMMISSION WASHINGTON, D.C. 20549 (Mark One) [X] QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15 (D) OF THE SECURITIES EXCHANGE ACT OF 1934 For the Quarterly Period Ended March 30, 1996 OR [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(D) OF THE SECURITIES EXCHANGE ACT OF 1934 Commission File Number 1-9843 MORGAN PRODUCTS LTD. (Exact name of registrant as specified in its charter) DELAWARE 06-1095650 (State or other jurisdiction (I.R.S. Employer of incorporation or Identification No.) organization) 469 McLaws Circle, Williamsburg, Virginia 23185 (Address of principal executive offices, including zip code) (804) 564-1700 (Registrant's telephone number, including area code) ------------------------------------- Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes (X) No ( ) The number of shares outstanding of registrant's Common Stock, par value $.10 per share, at April 26, 1996 was 8,647,916; 2,386 shares are held in treasury. ================================================================== PART I. FINANCIAL INFORMATION ITEM 1. FINANCIAL STATEMENTS MORGAN PRODUCTS LTD. Consolidated Balance Sheets ($000 except shares outstanding) March 30, April 1,December 31, 1996 1995 1995 (Unaudited)(Unaudited) ASSETS CURRENTS ASSETS: Cash and Cash Equivalents $ 420 $ 927 $ 5,135 Accounts Receivable, Net 28,480 29,730 20,801 Inventories 52,982 58,320 53,422 Other Current Assets 1,127 1,303 422 Total Current Assets 83,009 90,280 79,780 OTHER ASSETS 4,393 6,112 6,235 PROPERTY, PLANT & EQUIPMENT, Net 23,626 21,754 23,500 TOTAL ASSETS $111,028 $118,146 $109,515 LIABILITIES & STOCKHOLDERS' EQUITY CURRENT LIABILITIES: Short-Term Debt $ 397 $ 0 $ 0 Current Maturities of Long-Term Debt 898 1,103 954 Accounts Payable 13,070 9,465 11,121 Accrued Compensation and Employee Benefits 5,223 8,832 5,625 Income Tax Payable 119 187 111 Other Current Liabilities 2,613 2,753 3,295 Total Current Liabilities 22,320 22,340 21,106 LONG-TERM DEBT 36,369 41,061 35,574 STOCKHOLDERS' EQUITY: Common Stock, $.10 par value, 8,648,136, 8,647,483 and 8,641,828 shares outstanding, respectively 865 864 865 Paid-In Capital 33,775 33,739 33,771 Retained Earnings 18,070 20,747 18,629 52,710 55,350 53,265 Treasury Stock, 2,386 shares, at cost (48) (48) (48) Unearned Compensation-Restricted Stock (323) (557) (382) TOTAL STOCKHOLDERS' EQUITY 52,339 54,745 52,835 TOTAL LIABILITIES & STOCKHOLDERS' EQUITY $111,028 $118,146 $109,515 The accompanying notes are an integral part of the financial statements. MORGAN PRODUCTS LTD. Consolidated Income Statements ($000, except earnings per share amounts and weighted average shares outstanding) For the Three Months Ended March 30, April 1, 1996 1995 (Unaudited) (Unaudited) Net Sales $74,536 $80,664 Cost of Goods Sold 64,038 68,696 Gross Profit 10,498 11,968 Operating Expenses: Sales & Marketing 8,088 9,018 General & Administrative 2,437 2,724 Provision for Restructuring 0 9 Total 10,525 11,751 Operating Income (Loss) (27) 217 Other Income (Expense): Interest (593) (882) Other 80 185 Total (513) (697) Income (Loss) Before Income Taxes (540) (480) Provision for Income Taxes 19 30 Net Income (Loss) $ (559) $ (510) Income (Loss) Per Share $ (0.06) $ (0.06) Weighted Average Number of Common Shares Outstanding 8,647,871 8,641,071 The accompanying notes are an integral part of the financial statements. MORGAN PRODUCTS LTD. Consolidated Statements of Cash Flow ($000's) For the Three Months Ended March 30, April 1, 1996 1995 (Unaudited) (Unaudited) CASH GENERATED (USED) BY OPERATING ACTIVITIES: Net Income (Loss) $ (559) $ (510) Add (deduct) noncash items included in income: Depreciation and amortization 886 987 Provision for doubtful accounts 14 86 (Gain) on sale of property, plant, & equipment 0 (35) Provision for restructuring 0 9 Other 59 (69) Cash generated (used) by changes in components of working capital: Accounts receivable (7,693) (5,455) Inventories 440 (3,363) Accounts payable 1,949 (2,045) Other working capital (953) (689) NET CASH GENERATED (USED) BY OPERATING ACTIVITIES (5,857) (11,084) CASH GENERATED (USED) BY INVESTING ACTIVITIES: Acquisition of property, plant, & equipment (914) (1,797) Proceeds from disposal of property, plant, & equipment 26 37 Proceeds from surrender of life insurance policies 862 0 Acquisition of other assets, net (17) (144) NET CASH GENERATED (USED) BY INVESTING ACTIVITIES (43) (1,904) CASH GENERATED (USED) BY FINANCING ACTIVITIES: Cash proceeds from issuance of debt 452 0 Increase in revolving credit debt, net 897 7,971 Payments on debt (152) (257) Common stock issued for cash, net 4 6 Other (16) 0 NET CASH GENERATED (USED) BY FINANCING ACTIVITIES 1,185 7,720 NET DECREASE IN CASH AND CASH EQUIVALENTS (4,715) (5,268) CASH AND CASH EQUIVALENTS: Beginning of period 5,135 6,195 End of period $ 420 $ 927 Supplemental Disclosures of Cash Flow Information: Cash paid during the period for: Interest $ 854 $ 852 Income taxes 11 47 The accompanying notes are an integral part of the financial statements. MORGAN PRODUCTS LTD. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS FOR THE PERIOD ENDED MARCH 30, 1996 NOTE 1 - SIGNIFICANT ACCOUNTING POLICIES DESCRIPTION OF BUSINESS - Morgan Products Ltd. (the "Company") manufactures and purchases products (virtually all of which are considered to be millwork) which are sold to the residential and light commercial building materials industry and are used for both new construction and improvements, maintenance and repairs. In view of the nature of its products and the method of distribution, management believes that the Company's business constitutes a single industry segment. CONSOLIDATION - The consolidated financial statements include the accounts of all business units of Morgan Products Ltd. All intercompany transactions, profits and balances are eliminated. BASIS OF PRESENTATION - The financial statements at March 30, 1996 and April 1, 1995, and for the three months then ended, are unaudited; however, in the opinion of management, all adjustments (consisting only of normal recurring accruals) necessary for a fair presentation of the financial position at these dates and the results of operations and cash flows for these periods have been included. The results for the three months ended March 30, 1996 are not necessarily indicative of the results that may be expected for the full year or any other interim period. NOTE 2 - INVENTORIES Inventories consisted of the following at (in thousands of dollars): March 30, April 1, December 31, 1996 1995 1995 (unaudited) (unaudited) Raw material $ 9,234 $ 9,883 $ 9,120 Work-in-process 6,607 6,599 6,536 Finished goods 37,141 41,838 37,766 $ 52,982 $ 58,320 $ 53,422 Inventories are valued at the lower of cost or market. Cost is determined on the first-in, first-out (FIFO) method. NOTE 3 - PROVISION FOR RESTRUCTURING An $11.3 million restructuring charge was incurred in the second quarter of 1994. The original restructuring charge covered the cost of closing the Springfield, Oregon plant, the Weed, California veneer operation and other cost reductions and consolidations within Morgan Products. During the third and fourth quarters of 1994, the Company reviewed the charges reserved for in the restructuring and determined that certain estimated costs would not be as high as originally anticipated. At that time, certain other cost reduction and restructuring actions were approved and provided for, which offset the lower expenses. The additional expenses related to the restructuring of the Morgan Distribution operations and costs associated with the relocation of the Corporate headquarters. At the end of 1994, $4.9 million of the original $11.3 million had been used and the closing of the two plants was substantially complete. The remaining reserve at the end of 1994 related primarily to other cost reductions and consolidation to be taken within the Company, and the Corporate headquarters relocation. During the first quarter of 1995, management again evaluated its restructuring reserves and determined that certain estimated costs would not be as high as had been expected and adjusted the reserve appropriately. In addition, incremental restructuring activities for Morgan Distribution (as described below) were approved during the first quarter. Since his arrival in September 1994, the Company's new Chief Executive Officer and other members of senior management have been evaluating what actions are necessary to improve Morgan Distribution's profitability. A multi-year plan involving necessary management structure changes, a new management information system and future facility requirements was developed. The first phase of this restructuring plan was implemented during the first quarter of 1995. A new organizational structure was announced that eliminated several management positions including the unit president. The costs of severance and certain other cost reductions were provided for during the first quarter which more than offset the lower than originally anticipated expenses of the 1994 restructuring. No charges were made for changes in physical facilities since no actions were implemented in 1995 with respect to these. The Company completed the relocation of the Corporate headquarters from Lincolnshire, Illinois to Williamsburg, Virginia during the third quarter of 1995. Most, but not all, of the expenses relating to the relocation were charged against the restructuring provision. An additional $51,000 of restructuring expense was recorded in 1995 due to greater-than-expected restructuring costs. At December 31, 1995, a $3.8 million reserve balance remained. During the first quarter of 1996, restructuring expenses charged against the restructuring reserve totaled $279,000, all of which were employee benefits resulting from severances with the exception of $21,000 for holding costs of closed facilities. NOTE 4 - CREDIT AGREEMENT The Company maintains a credit agreement with Fleet Capital which provides for a revolving credit facility of up to $65 million through July 13, 1997, and includes a letter of credit facility of up to $9 million through July 13, 1997. At March 30, 1996 the Company had borrowings of $29.2 million under the revolving credit facility. The credit agreement requires the Company, among other things, to maintain minimum tangible net worth, leverage and interest coverage ratios. Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations RESULTS OF OPERATIONS THREE MONTHS ENDED MARCH 30, 1996 VS THREE MONTHS ENDED APRIL 1, 1995 The Company's net sales for the first quarter of 1996 were $74.5 million, representing a decline of 7.6% from the same period in 1995, when net sales were $80.7 million. The reduction in net sales reflects a 4.5% decrease in sales of manufactured products and a 9.8% decrease in sales of distributed products. Management believes that the decline in sales of products manufactured and distributed by the Company is due to the severe weather conditions in the Northeast and Midwest, which constitute the Company's major markets. The Company's Eastern distribution centers were shut down for more than 20% of the normal shipping days in January and February due to weather problems. The Company believes that most construction activity was slowed or stopped in these areas with resultant loss of sales. The Company expects some of this lost volume may be recovered, as indeed certain indexes have shown increased new construction activity in Eastern markets in 1996 over 1995, when the millwork phase of the new construction is reached. For the first quarter of 1996, the Company reported a net loss of $559,000 or $0.06 per share compared to a net loss of $510,000 or $0.06 per share, for the first quarter of 1995, on average shares outstanding of 8,647,871 and 8,641,071, respectively. The gross profit decrease of $1.5 million from the first quarter of 1995 to the corresponding period of 1996 was primarily the result of the aforementioned sales volume decrease. Overall, the Company's gross profit percentage decreased from 14.8% in the first quarter of 1995 to 14.1% in 1996. Operating expenses for the first quarter of 1996 were $10.5 million, or 14.1% of net sales, compared to 1995 first quarter operating expenses of $11.8 million, or 14.6% of net sales. The decrease in operating expenses was primarily the result of decreases in employment related costs. Interest expense for the first quarter of 1996 was $.3 million lower than for the same period in 1995. This is largely a result of the capitalization of interest on a major door manufacturing capital project. The provision for income taxes in both years relates to recording of state taxes. There is no provision for federal taxes in either period given the Company's net operating loss position. SIGNIFICANT BUSINESS TRENDS/UNCERTAINTIES Management believes that housing starts have a significant influence on the Company's level of business activity. Early indications are that housing starts for single family dwellings will improve in 1996 over 1995, particularly in the Midwest region. For the first two months, F.W. Dodge has single family housing starts 17% higher than 1995 for the total U.S. and 27% higher in the Midwest, despite the severe weather conditions. Dodge indicated that the rise in interest rates contributed to the surge, as buyers, suspecting the year-long decline in rates was ending, rushed to build. The expectation is that industry growth will moderate as the year progresses. Management also believes that the Company's ability to continue to penetrate the residential repair and remodeling markets through sales to home center improvement chains may have a significant influence on the Company's level of business activity. Management believes this market will continue to grow in importance to the Company. In the past, raw material prices have fluctuated substantially for pine and fir lumber. Fir prices at year-end remained at record high levels, while pine lumber prices declined by 18.5% during 1995. Due to intense competitive pricing, this has resulted in reduced selling prices rather than increased profit margins. As a result, the Company continues its efforts to expand the utilization, where appropriate, of engineered materials in wood door components and to switch to alternate wood species. In addition, the Company has established reliable offshore material resources. Management believes that these actions, together with aggressive pricing increases where competitive factors allow, will partially offset the impact of the high costs of raw material. LIQUIDITY AND CAPITAL RESOURCES The Company's working capital requirements are related to its sales which, because of its dependency on housing starts and the repair and remodeling market, are seasonal and to a degree weather dependent. This seasonality affects the need for working capital inasmuch as it is necessary to carry larger inventories and receivables during certain months of the year. Working capital at March 30, 1996 was $60.7 million with a current ratio of 3.7 to 1.0, while at December 31, 1995 working capital was $58.7 million with a current ratio of 3.8 to 1.0. The increase in working capital was primarily the result of a $7.7 million increase in receivables reflecting the aforementioned seasonality of the Company's operations. This increase was partially offset by an inventory drop of $.4 million, a $1.2 million increase in current liabilities, and improved cash planning and management. Long-term debt, net of cash, increased to $35.9 million at March 30, 1996, from $30.4 million at December 31, 1995. The Company's ratio of long-term debt, net of cash, to total capitalization increased from 36.6% at December 31, 1995 to 40.7% at March 30, 1996. These increases since December 31, 1995 are primarily due to the aforementioned increase in working capital. Cash used by operating activities amounted to $5.9 million for the three months ended March 30, 1996 primarily to support the higher level of receivables. By comparison, the three months ended April 1, 1995, reflected cash used by operating activities of $11.1 million. Investing activities in the first three months of 1996 used $43,000, compared to the corresponding period in 1995, when investing activities used $1.9 million. The 1996 investing activities included $.9 million in cash provided by the surrender of life insurance policies on former executives, and a like amount was expended for asset acquisitions. Financing activities provided $1.2 million through March 30, 1996, primarily to finance the normal seasonal increase in working capital requirements of the operation. During the same period in 1995, financing activities provided $7.7 million in cash. The $5.5 million difference in the financing requirements from year-to-year primarily reflects the need to finance the cash used by operating activities, which was $5.2 million greater in 1995 due to higher working capital. The Company was in compliance with specific financial covenants in its amended credit agreement with Fleet Capital at March 30, 1996. PART II. OTHER INFORMATION ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K (a) Exhibits (27) Financial Data Schedule (b) No reports on Form 8-K were filed during the quarter. Signatures Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. MORGAN PRODUCTS LTD. Date: April 26, 1996 By /s/ Douglas H. MacMillan Douglas H. MacMillan Vice President, Secretary and Chief Financial Officer (For the Registrant and as Principal Finance Officer)