================================================================= FORM 10-Q SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 (Mark One) [X] QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15 (d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the Quarterly Period Ended June 29, 1996 OR [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 Commission File Number 1-9843 MORGAN PRODUCTS LTD. (Exact name of registrant as specified in its charter) DELAWARE 06-1095650 (State or other jurisdiction (I.R.S. Employer of incorporation or Identification No.) organization) 469 McLaws Circle, Williamsburg, Virginia 23185 (Address of principal executive offices, including zip code) (804) 564-1700 (Registrant's telephone number, including area code) ------------------------------------- Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes (X) No ( ) The number of shares outstanding of registrant's Common Stock, par value $.10 per share, at July 27, 1996 was 8,648,988; 2,386 shares are held in treasury. ================================================================= PART I. FINANCIAL INFORMATION ITEM 1. FINANCIAL STATEMENTS MORGAN PRODUCTS LTD. Consolidated Balance Sheets ($000 except shares outstanding) June 29, July 1, December 31, 1996 1995 1995 (Unaudited)(Unaudited) ASSETS CURRENTS ASSETS: Cash and cash equivalents $ 2,105 $ 2,489 $ 5,135 Accounts receivable, net 32,906 32,741 20,801 Inventories 52,924 55,859 53,422 Other current assets 804 1,214 22 Total current assets 88,739 92,303 79,780 OTHER ASSETS 4,211 6,178 6,235 PROPERTY, PLANT & EQUIPMENT, net 19,490 22,037 23,500 TOTAL ASSETS $112,440 $120,518 $109,515 LIABILITIES & STOCKHOLDERS' EQUITY CURRENT LIABILITIES: Short-term debt $ 221 $ 0 $ 0 Current maturities of long-term debt 928 1,002 954 Accounts payable 16,060 14,629 11,121 Accrued compensation and employee benefits 6,231 6,535 5,625 Income tax payable 123 147 111 Other current liabilities 3,857 2,671 3,295 Total current liabilities 27,420 24,984 21,106 LONG-TERM DEBT 32,057 41,456 35,574 STOCKHOLDERS' EQUITY: Common stock, $.10 par value, 8,648,822, 8,642,788 and 8,647,483 shares outstanding, respectively 865 864 865 Paid-in capital 33,779 33,743 33,771 Retained earnings 18,632 20,017 18,629 53,276 54,624 53,265 Treasury stock, 2,386 shares, at cost (48) (48) (48) Unamortized value of restricted stock (265) (498) (382) TOTAL STOCKHOLDERS' EQUITY 52,963 54,078 52,835 TOTAL LIABILITIES & STOCKHOLDERS' EQUITY $112,440 $120,518 $109,515 The accompanying notes are an integral part of the financial statements. MORGAN PRODUCTS LTD. Consolidated Income Statements ($000, except earnings per share amounts and weighted average shares outstanding) For the Three Months Ended For the Six Months Ended June 29, July 1, June 29, July 1, 1996 1995 1996 1995 (Unaudited)(Unaudited) (Unaudited) (Unaudited) Net sales $95,208 $ 84,262 $169,744 $164,926 Cost of goods sold 80,829 72,709 144,867 141,405 Gross profit 14,379 11,553 24,877 23,521 Operating expenses: Sales & marketing 8,553 8,909 16,641 17,927 General & administrative 3,634 2,434 6,071 5,158 Provision for restructuring 881 0 881 9 Total 13,068 11,343 23,593 23,094 Operating income (loss) 1,311 210 1,284 427 Other income (expense): Interest (776) (984) (1,369) (1,866) Other 57 75 137 260 Total (719) (909) (1,232) ( 1,606) Income (loss) before income taxes 592 (699) 52 (1,179) Provision for income taxes 30 30 49 60 Net income (loss) $ 562 $ (729) $ 3 $ (1,239) Income (loss) per share $ 0.06 $ (0.08) $ 0.00 $ (0.14) Weighted average number of common shares outstanding 8,697,176 8,642,173 8,684,274 8,641,620 The accompanying notes are an integral part of the financial statements. MORGAN PRODUCTS LTD. Consolidated Statements of Cash Flow ($000's) For the Six Months Ended June 29, July 1, 1996 1995 (Unaudited) (Unaudited) CASH GENERATED (USED) BY OPERATING ACTIVITIES: Net income (loss) $ 3 $(1,239) Add (deduct) noncash items included in income: Depreciation and amortization 1,842 1,967 Provision for doubtful accounts 57 0 (Gain) loss on sale of property, plant, & equipment (17) (50) Provision for restructuring 881 9 Other 117 (142) Cash generated (used) by changes in components of working capital: Accounts receivable (12,162) (8,380) Inventories 431 (902) Accounts payable 4,939 3,119 Other working capital 869 (3,739) NET CASH GENERATED (USED) BY OPERATING ACTIVITIES (3,040) (9,357) CASH GENERATED (USED) BY INVESTING ACTIVITIES: Acquisition of property, plant, & equipment (1,518) (2,117) Proceeds from disposal of property, plant, & equipment 4,127 43 Proceeds from surrender of life insurance policies 925 0 Acquisition of other assets, net (210) (291) NET CASH GENERATED (USED) BY INVESTING ACTIVITIES 3,324 (2,365) CASH GENERATED (USED) BY FINANCING ACTIVITIES: Proceeds from issuance of debt 496 26 Increase in revolving credit debt, net (3,223) 8,330 Payments on debt (565) (318) Common stock issued for cash 8 10 Other (30) ( 32) NET CASH GENERATED (USED) BY FINANCING ACTIVITIES (3,314) 8,016 NET DECREASE IN CASH AND CASH EQUIVALENTS (3,030) (3,706) CASH AND CASH EQUIVALENTS: Beginning of period 5,135 6,195 End of period $ 2,105 $2,489 Supplemental Disclosures of Cash Flow Information: Cash paid during the period for: Interest $ 1,702 $1,428 Income taxes 37 116 The accompanying notes are an integral part of the financial statements. MORGAN PRODUCTS LTD. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS FOR THE PERIOD ENDED JUNE 29, 1996 NOTE 1 - SIGNIFICANT ACCOUNTING POLICIES DESCRIPTION OF BUSINESS - Morgan Products Ltd. (the "Company") manufactures and purchases products (virtually all of which are considered to be millwork) which are sold to the residential and light commercial building materials industry and are used for both new construction and improvements, maintenance and repairs. In view of the nature of its products and the method of distribution, management believes that the Company's business constitutes a single industry segment. CONSOLIDATION - The consolidated financial statements include the accounts of all business units of Morgan Products Ltd. All intercompany transactions, profits and balances are eliminated. BASIS OF PRESENTATION - The financial statements at June 29, 1996 and July 1, 1995, and for the three and six months then ended, are unaudited; however, in the opinion of management, all adjustments (consisting only of normal recurring accruals) necessary for a fair presentation of the financial position at these dates and the results of operations and cash flows for these periods have been included. The results for the three and six months ended June 29, 1996 are not necessarily indicative of the results that may be expected for the full year or any other interim period. NOTE 2 - INVENTORIES Inventories consisted of the following at (in thousands of dollars): June 29, July 1, December 31, 1996 1995 1995 (unaudited) (unaudited) Raw material $ 8,756 $ 9,409 $ 9,120 Work-in-process 7,222 7,234 6,536 Finished goods 36,946 39,216 37,766 $ 52,924 $ 55,859 $ 53,422 Inventories are valued at the lower of cost or market. Cost is determined on the first-in, first-out (FIFO) method. NOTE 3 - PROVISION FOR RESTRUCTURING An $11.3 million restructuring charge was incurred in the second quarter of 1994. The original restructuring charge covered the cost of closing the Springfield, Oregon plant, the Weed, California veneer operation and other cost reductions and consolidations within Morgan Products. During the third and fourth quarters of 1994, the Company reviewed the charges reserved for in the restructuring and determined that certain estimated costs would not be as high as originally anticipated. At that time, certain other cost reduction and restructuring actions were approved and provided for, which offset the lower expenses. The additional expenses related to the restructuring of the Morgan Distribution operations and costs associated with the relocation of the Corporate headquarters. At the end of 1994, $4.9 million of the original $11.3 million had been used and the closing of the two plants was substantially complete. The remaining reserve at the end of 1994 related primarily to other cost reductions and consolidation to be taken within the Company, and the Corporate headquarters relocation. During the first quarter of 1995, management again evaluated its restructuring reserves and determined that certain estimated costs would not be as high as had been expected and adjusted the reserve appropriately. In addition, incremental restructuring activities for Morgan Distribution (as described below) were approved during the first quarter of 1995. Since his arrival in September 1994, the Company's new Chief Executive Officer and other members of senior management have been evaluating what actions are necessary to improve Morgan Distribution's profitability. A multi-year plan involving necessary management structure changes, a new management information system and future facility requirements was developed. The first phase of this restructuring plan was implemented during the first quarter of 1995. A new organizational structure was announced that eliminated several management positions including the unit president. The costs of severance and certain other cost reductions were provided for during the first quarter which more than offset the lower than originally anticipated expenses of the 1994 restructuring. No charges were made for changes in physical facilities since no actions were implemented in 1995 with respect to these. The Company completed the relocation of the Corporate headquarters from Lincolnshire, Illinois to Williamsburg, Virginia during the third quarter of 1995. Most, but not all, of the expenses relating to the relocation were charged against the restructuring reserve in that period. During the fourth quarter, no significant activity occurred in the reserve. At December 31, 1995, a $3.8 million reserve balance remained. During the first quarter of 1996, restructuring expenses charged against the restructuring reserve totaled $279,000, substantially all of which were employee benefits resulting from severances. In the second quarter of 1996, the Company sold its Lexington, North Carolina door manufacturing facility for $4.1 million. The entire product line of doors previously manufactured in Lexington will be shifted to the Company's Oshkosh, Wisconsin door manufacturing facility during the third and fourth quarters of 1996. The Company recorded an additional restructuring charge in the second quarter of $356,000 related to the sale of the Lexington facility. It is expected that the Company will incur additional aggregate restructuring expenses of approximately $1.6 million in the third and fourth quarters of 1996 related to the sale. Also in the second quarter, a $470,000 reserve was recorded for incremental costs related to the 1994 plant closings in Springfield, Oregon and Weed, California and the 1995 reorganization of the Manufacturing Division Office in Oshkosh, Wisconsin (due to changes in cost estimates). At June 29, 1996, the reserve balance was $3.774 million. NOTE 4 - CREDIT AGREEMENT The Company maintains a credit agreement with Fleet Capital which provides for a revolving credit facility of up to $65 million through July 13, 1998, and includes a letter of credit facility of up to $9 million through July 13, 1998. During the second quarter, the Company and Fleet Capital signed an amendment extending the existing agreement. The amendment became effective June 30, 1996 and has terms similar to or more favorable to the Company than those previously in effect. At June 29, 1996 the Company had borrowings of $25.0 million under the revolving credit facility. The credit agreement requires the Company, among other things, to maintain minimum tangible net worth, leverage and interest coverage ratios. Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations Results of Operations Three Months Ended June 29, 1996 vs Three Months Ended July 1, 1995 The Company's net sales for the second quarter of 1996 were $95.2 million, representing a 13.0% increase over the same period in 1995, when sales were $84.3 million. The increase in sales reflects an 11.8% increase in sales of distributed products and a 21.0% improvement in sales of manufactured products. The second quarter of 1995 had single family housing starts at an annual rate of 1.116 million. This increase is a reflection of an increase in construction activity. For April and May of 1996 (June data is not yet available), F.W. Dodge shows single family housing starts at 1.332 million units on an annual basis, a 19.4% increase. However, the Northeast region, where the Company derives a significant portion of its business, experienced only a 6% increase. Cahners Building and Construction Marketing Fore-cast is projecting a slowdown in the second half of 1996, with the year as a whole showing only a 3.1% rise in single family housing starts. For the second quarter of 1996, the Company reported net income of $.6 million or $0.06 per share compared to a net loss of $.7 million or $0.08 per share for the same period in 1995, on average shares outstanding of 8,648,970 and 8,642,173, respectively. As discussed in Note 3, included in the second quarter 1996 results is a restructuring charge of $.9 million to cover the costs of closing the Company's Lexington, North Carolina manufacturing plant and incremental exit costs at the previously discontinued operations at Springfield, Oregon and Weed, California. Excluding the $.9 million restructuring charge for 1996, the Company reported net income of $1.5 million or $.17 per share. The increase in net income, exclusive of the restructuring charge, was primarily caused by higher sales volume and improved profit margins. The 1995 second quarter included a $.5 unfavorable inventory adjustment at the Company's distribution center in Virginia. The gross profit increase of $2.8 million from the second quarter of 1995 to the corresponding period of 1996 was primarily the result of the aforementioned sales volume increase, cost reductions, material cost improvements, and the impact of the 1995 inventory losses at Virginia. Operating expenses for the second quarter of 1996 were $12.2 million, excluding the restructuring charge, or 12.8% of net sales, compared to 1995 second quarter operating expenses of $11.3 million, or 13.5% of net sales, excluding the aforementioned inventory losses. The increase in operating expenses was primarily related to employment related costs. However, operating expenses as a percentage of net sales for the second quarter of 1996 has declined from the same period in 1995 due to net sales increasing at a greater rate than the operating expenses. The provision for income taxes in both years relates to the recording of state taxes. The provision for federal taxes is offset by the Company's net operating loss position. Six Months Ended June 29, 1996 vs Six Months Ended July 1, 1995 The Company's net sales for the 1996 six-month period were $169.7 million, representing a 2.9% increase from the 1995 six-month period, when net sales were $164.9 million. The increase in net sales was primarily the result of a 1.5% increase in the sales of distributed products and a 7.3% increase in the sales of manufactured products. This increase is a reflection of an increase in construction activity. Single family housing starts for the first five months of 1996 (June data is not yet available) were 19% greater than for the same period in 1995. However, the Northeast region, where the Company derives a significant portion of its business, experienced only a 6% increase. The Company reported year-to-date breakeven net earnings in 1996 compared to a net loss of $1.2 million or $.14 per share for 1995 on average shares outstanding of 8,648,319 and 8,641,620 respectively. Excluding the $.9 million restructuring charge in 1996, the Company reported earnings of $.9 million or $.10 per share. The increase in net income, exclusive of the restructuring charge, was primarily caused by the impact of a higher sales volume, material and other cost reductions, and the 1995 inventory losses at Virginia on gross profit, as well as reduced operating expenses and lower interest expense. These favorable items were somewhat offset by less favorable pricing and mix and higher overhead costs. The gross profit increase of $1.4 million from the first half of 1995 to the corresponding period of 1996 was primarily the result of the effect of the aforementioned increase in sales at both the manufacturing and distribution divisions, in addition to the impact of the 1995 inventory losses in the Company's Virginia distribution center. The gross profit percentage improved from 14.3% in the first half of 1995 to 14.7% in 1996. Excluding the restructuring charges in both periods, operating expenses for the six-month period decreased $.4 million from 1995 to 1996. Operating expenses for 1996 were $22.7 million or 13.4% of net sales, compared to 1995 expenses of $23.1 million or 14.0% of net sales, excluding the restructuring charges in both periods. The decline in operating expenses was a consequence of tighter cost controls on non-personnel costs and lower salaries. These were partially offset by higher 1996 accruals for incentive bonuses and profit sharing. Due to the losses in 1995, these accruals were not appropriate in the prior year. Year-to-date 1996 interest expense was $.5 million lower than for the similar period of 1995. Of this, $.3 million was due to the capitalization of interest incurred in connection with the door manufacturing expansion. The remainder was a result of lower bank debt levels and lower interest rates in 1996. The provision for income taxes in both years relates to the recording of state taxes. The provision for federal taxes is offset by the Company's net operating loss position. Significant Business Trends/Uncertainties Management believes that housing starts have a significant influence on the Company's level of business activity. Early indications are that housing starts for single family dwellings will improve in 1996 over 1995, particularly in the Midwest region. For the first five months, F.W. Dodge has single family housing starts 19% higher than the similar period of 1995 for the total U.S. and 23% higher in the Midwest. Dodge indicated that the rise in interest rates contributed to the surge, as buyers, suspecting the year-long decline in rates was ending, rushed to build. The expectation is that industry growth will moderate as the year progresses. Management also believes that the Company's ability to continue to penetrate the residential repair and remodeling markets through sales to home center improvement chains may have a significant influence on the Company's level of business activity. Management believes this market will continue to grow in importance to the Company. In the past, raw material prices have fluctuated substantially for pine and fir lumber. Fir prices at 1995 year-end remained at record high levels, while pine lumber prices declined by 18.5% during 1995. Due to intense competitive pricing, this has resulted in reduced selling prices rather than increased profit margins. For the first six months of 1996, fir prices continued to remain unchanged at the record level, while pine prices escalated 6.5% from the 1995 year-end price. As a result, the Company continues its efforts to expand the utilization, where appropriate, of engineered materials in wood door components and to switch to alternate wood species. In addition, the Company has established reliable offshore material resources. Management believes that these actions, together with aggressive pricing increases where competitive factors allow, will partially offset the impact of the high cost of raw material. Liquidity and Capital Resources The Company's working capital requirements are related to its sales which, because of its dependency on housing starts and the repair and remodeling market, are seasonal and, to a degree, weather dependent. This seasonality affects the need for working capital inasmuch as it is necessary to carry larger inventories and receivables during certain months of the year. Working capital at June 29, 1996 was $61.3 million with a current ratio of 3.2 to 1.0, while at December 31, 1995 working capital was $58.7 million with a current ratio of 3.8 to 1.0. The increase in working capital was primarily the result of a $12.1 million increase in receivables reflecting the aforementioned seasonality of the Company's operations. This increase was partially offset by inventories which were lower by $.4 million, a $5.8 million increase in current liabilities, and improved cash planning and management. Long-term debt, net of cash, decreased to $30.0 million at June 29, 1996, from $30.4 million at December 31, 1995. The Company's ratio of long-term debt, net of cash, to total capitalization decreased from 36.6% at December 31, 1995 to 36.1% at June 29, 1996. These decreases since December 31, 1995 are primarily due to the $.5 million decrease in long-term debt, net of cash and higher stockholders' equity. The higher working capital requirements were more than offset by the $4.1 million proceeds from the sale of the Lexington plant. Cash used by operating activities amounted to $3.0 million for the six months ended June 29, 1996, primarily to support the higher level of receivables. By comparison, the six months ended July 1, 1995, reflected cash used by operating activities of $9.4 million. Investing activities in the first six months of 1996 generated $3.3 million, compared to the corresponding period in 1995, when investing activities used $2.4 million. The 1996 investing activities included $.9 million in cash provided by the surrender of life insurance policies on former executives, $1.5 million expended for asset acquisitions, and $4.1 million generated by asset disposals. Financing activities used $3.3 million through June 29, 1996, primarily to repay debt. During the same period in 1995, financing activities provided $8.0 million in cash. The $11.1 million difference in the financing requirements between the first six months of 1995 and of 1996 primarily reflects the need to finance the cash used by operating activities, which was $5.9 million greater in 1995 due to higher working capital, as well as a $.6 million decline in capital spending in 1996, proceeds of $.9 million from the surrender of life insurance policies, and $4.1 million from the disposal of property and equipment. The Company was in compliance with the specific financial covenants in its amended credit agreement with Fleet Capital at June 29, 1996. The Company executed an amended credit agreement with Fleet Capital effective June 30, 1996. The terms are similar to or more favorable to the Company than the terms previously in effect. The amendment extends the revised credit agreement through July 13, 1998. PART II. OTHER INFORMATION ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITIES HOLDERS At the Company's Annual Meeting of Stockholders on May 15, 1996, a vote was taken for the election of directors for a one-year term. All directors were re- elected by the following common stock vote: For Withhold Authority F.J. Hawley, Jr. 7,916,447 32,437 L.R. Robinette 7,918,150 30,734 J.S. Crowley 7,917,449 31,435 H.G. Haas 7,917,949 30,935 W.R. Holland 7,916,651 32,233 A.F. Doody, Jr. 7,918,651 30,233 E.T. Tokar 7,913,359 35,525 B.H. Stebbins 7,916,151 32,733 P.J. McDonough, Jr. 7,918,150 30,734 The second item on the ballot was the ratification of the selection of Price Waterhouse LLP as independent accountants for the Company for the 1996 fiscal year. The ratification passed by a common stock vote as follows: For 7,591,786; Against 350,084; Abstain 7,014. ITEM 5. OTHER INFORMATION The Company signed an agreement July 22, 1996 to purchase, subject to certain contingencies, the assets and assume certain liabilities of Tennessee Building Products and its subsidiary, Titan Building Products. The companies to be acquired are distributors of windows, doors, kitchen cabinets, and other millwork and glass products, with facilities in Nashville, TN; Chattanooga, TN; Charlotte, NC; and Greenville, SC. The purchase, which is currently in the statutory waiting period under the federal Hart-Scott-Rodino Act, is currently expected to be consummated in the third quarter. The acquired entities had actual 1995 net sales of slightly more than $47 million. ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K (a) Exhibits Exhibit 10.1 Purchase agreement with JELD-WEN, inc. for the Lexington, North Carolina door manufacturing facility. 10.2 Agreement between Local 705, International Brotherhood of Teamsters, Chauffeurs, Warehousemen and Helpers of America, AFL-CIO and Morgan Distribution at West Chicago, IL. 27 Financial Data Schedule (b) No reports on Form 8-K were filed during the quarter. Signatures Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. MORGAN PRODUCTS LTD. Date: August 13, 1996 By /s/ Douglas H. MacMillan Douglas H. MacMillan Vice President, Secretary and Chief Financial Officer (For the Registrant and as Principal Finance Officer) EXHIBIT INDEX Exhibit No. Page No. 10.1 Purchase agreement with JELD-WEN, inc. for the Lexington, North Carolina door manufacturing facility. 10.2 Agreement between Local 705, International Brotherhood of Teamsters, Chauffeurs, Warehousemen and Helpers of America, AFL-CIO and Morgan Distribution at West Chicago, IL. 27 Financial Data Schedule