- -------------------------------------------------------------------------------- FORM 10-Q SECURITIES AND EXCHANGE COMMISSION WASHINGTON, D.C. 20549 ----------------- (Mark One) [x] QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the quarterly period ended July 4, 1998 OR [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 Commission file number 1-7023 QUAKER FABRIC CORPORATION (Exact name of registrant as specified in its charter) DELAWARE 04-1933106 (State of incorporation) (I.R.S. Employer Identification No.) 941 GRINNELL STREET, FALL RIVER, MASSACHUSETTS 02721 (Address of principal executive offices) (508) 678-1951 (Registrant's telephone number, including area code) Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes X No ____ ____ Indicate the number of shares outstanding of each of the issuer's classes of common stock as of the latest practicable date. As of August 4, 1998, 15,642,925 shares of Registrant's Common Stock, $0.01 par value, were outstanding. - -------------------------------------------------------------------------------- PART I - FINANCIAL INFORMATION ITEM 1. FINANCIAL STATEMENTS QUAKER FABRIC CORPORATION AND SUBSIDIARIES CONSOLIDATED BALANCE SHEETS (DOLLARS IN THOUSANDS) July 4, January 3, 1998 1998 --------- --------- (Unaudited) (Audited) ASSETS Current assets: Cash $ 275 $ 234 Accounts receivable, less allowances of $1,858 and $1,479 at July 4, 1998 and January 3, 1998, respectively, for doubtful accounts and sales returns and allowances 36,465 32,996 Inventories 42,830 32,176 Prepaid income taxes 52 25 Prepaid expenses and other current assets 4,691 4,688 --------- --------- Total current assets 84,313 70,119 --------- --------- Property, plant and equipment, net of depreciation and amortization of $42,877 and $37,709 at July 4, 1998 and January 3, 1998, respectively 121,143 101,307 --------- --------- Other assets: Goodwill, net of amortization 6,108 6,204 Deferred financing costs 256 251 Other assets 226 207 --------- --------- Total assets $ 212,046 $ 178,088 ========= ========= LIABILITIES AND STOCKHOLDERS' EQUITY Current liabilities: Current portion of debt $ 984 $ 995 Current portion of capital lease obligations 1,204 1,167 Accounts payable 16,008 18,203 Accrued expenses 6,140 7,120 --------- --------- Total current liabilities 24,336 27,485 --------- --------- Long-term debt, less current portion 79,533 47,436 --------- --------- Capital lease obligations, net of current portion 4,725 5,336 --------- --------- Deferred income taxes 14,439 13,771 --------- --------- Other long-term liabilities 1,834 1,747 --------- --------- Redeemable preferred stock: Series A convertible, $.01 par value per share, liquidation preference $1,000 per share, 50,000 shares authorized. No shares issued and outstanding -- -- Stockholders' equity: Common stock, $.01 par value per share, 20,000,000 shares authorized; 12,639,972 and 12,601,026 shares issued and outstanding as of July 4, 1998 and January 3, 1998, respectively 126 126 Additional paid-in capital 46,918 46,530 Retained earnings 41,550 37,072 Cumulative translation adjustment (1,415) (1,415) --------- --------- Total stockholders' equity 87,179 82,313 --------- --------- Total liabilities and stockholders' equity $ 212,046 $ 178,088 ========= ========= 1 QUAKER FABRIC CORPORATION AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF INCOME (In thousands, except per share amounts) Three Months Ended Six Months Ended ----------------------------- ---------------------------- July 4, July 5, July 4, July 5, 1998 1997 1998 1997 -------- -------- -------- -------- (Unaudited) (Unaudited) Net sales $ 64,075 $ 52,475 $126,805 $105,673 Cost of products sold 49,481 39,469 98,620 79,568 -------- -------- -------- -------- Gross margin 14,594 13,006 28,185 26,105 Selling, general and administrative expenses 9,218 7,986 18,616 16,454 -------- -------- -------- -------- Operating income 5,376 5,020 9,569 9,651 Other expenses: Interest expense, net 1,468 820 2,668 1,695 Other, net (3) 19 12 28 -------- -------- -------- -------- Income before provision for income taxes 3,911 4,181 6,889 7,928 Provision for income taxes 1,369 1,380 2,411 2,617 -------- -------- -------- -------- Net income $ 2,542 $ 2,801 $ 4,478 $ 5,311 ======== ======== ======== ======== Earnings per common share - basic (Note 1) $ 0.20 $ 0.22 $ 0.35 $ 0.43 ======== ======== ======== ======== Weighted average shares outstanding - basic (Note 1) 12,622 12,482 12,615 12,287 ======== ======== ======== ======== Earnings per common share - diluted (Note 1) $ 0.19 $ 0.21 $ 0.34 $ 0.41 ======== ======== ======== ======== Weighted average shares outstanding - diluted (Note 1) 13,361 13,115 13,325 12,894 ======== ======== ======== ======== 2 QUAKER FABRIC CORPORATION AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS (DOLLARS IN THOUSANDS) Three Months Ended Six Months Ended ---------------------------- ---------------------------- July 4, July 5, July 5, July 5, 1998 1997 1998 1997 ------- ------- ------- ------- (Unaudited) (Unaudited) Cash flows from operating activities: Net income $ 2,542 $ 2,801 $ 4,478 $ 5,311 Adjustments to reconcile net income to net cash provided by operating activities: Depreciation and amortization 2,774 2,374 5,309 4,343 Deferred income taxes 398 414 668 785 Stock option compensation expense 0 0 0 571 Changes in operating assets and liabilities: Accounts receivable (net) (1,961) 1,443 (3,469) 569 Inventories (4,886) (297) (10,654) (1,071) Prepaid expenses and other current assets (671) (193) (49) 646 Accounts payable and accrued expenses (5,114) (5,092) (3,175) (5,954) Other long-term liabilities 46 (74) 87 (229) ------- ------- ------- ------- Net cash provided (used) by operating activities (6,872) 1,376 (6,805) 4,971 ------- ------- ------- ------- Cash flows from investing activities: Net purchase of property, plant and equipment (12,692) (7,777) (25,004) (10,217) ------- ------- ------- ------- Net cash used for investing activities (12,692) (7,777) (25,004) (10,217) ------- ------- ------- ------- Cash flows from financing activities: Repayments of capital leases (290) (331) (574) (656) Net borrowings from revolving line of credit 19,500 7,000 32,600 3,000 Repayments of term debt (264) (235) (514) (466) Proceeds from exercise of stock options 376 0 388 0 Proceeds from issuance of common stock, net of offering expenses 0 (8) 0 3,267 Capitalization of finance cost (50) 0 (50) 0 ------- ------- ------- ------- Net cash provided by financing activities 19,272 6,426 31,850 5,145 ------- ------- ------- ------- Effect of exchange rates on cash 0 0 0 0 Net decrease in cash and cash equivalents (292) 25 41 (101) Cash and cash equivalents, beginning of period 567 259 234 385 ------- ------- ------- ------- Cash and cash equivalents, end of period $ 275 $ 284 $ 275 $ 284 ======= ======= ======= ======= 3 QUAKER FABRIC CORPORATION AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS NOTE 1 - BASIS OF PRESENTATION The accompanying unaudited consolidated financial statements reflect all normal and recurring adjustments that are, in the opinion of management, necessary to present fairly the financial position of Quaker Fabric Corporation and Subsidiaries (the "Company") as of July 4, 1998 and January 3, 1998 and the results of their operations and cash flows for the three months ended July 4, 1998 and July 5, 1997. The unaudited consolidated financial statements have been prepared pursuant to the rules and regulations of the Securities and Exchange Commission. Certain information and footnote disclosures normally included in annual financial statements prepared in accordance with generally accepted accounting principles have been omitted pursuant to those rules and regulations, although the Company believes that the disclosures are adequate to make the information presented not misleading. These financial statements should be read in conjunction with the financial statements and notes thereto included in the Company's Annual Report on Form 10-K for the year ended January 3, 1998. Certain reclassifications have been made to the prior year financial statements for consistent presentation with the current year. EARNINGS PER COMMON SHARE The Company has adopted Statement of Financial Accounting Standards (SFAS) No. 128, "Earnings per Share," effective December 15, 1997. Basic income per common share is computed by dividing net income by the weighted average number of common shares outstanding during the period. For diluted income per share, the denominator also includes dilutive outstanding stock options determined using the treasury stock method. The following table reconciles weighted average common shares outstanding to weighted average common shares outstanding and dilutive potential common shares. Three Months Ended Six Months Ended ----------------------- ------------------------- July 4, July 5, July 4, July 5, 1998 1997 1998 1997 ---- ---- ---- ---- Weighted average common shares outstanding 12,622 12,482 12,615 12,287 Dilutive potential common shares 739 633 710 607 ------ ------ ------ ------ Weighted average common shares outstanding and dilutive potential common shares 13,361 13,115 13,325 12,894 ====== ====== ====== ====== On May 28, 1998, the Company announced that its Board of Directors had approved a three-for-two split of its common stock to be effected in the form of a stock dividend payable June 19, 1998 to stockholders of record as of business June 8, 1998. Following the split, the Company had approximately 12.6 million shares outstanding. Common shares and earnings per common share have been restated to reflect the stock split. 4 QUAKER FABRIC CORPORATION AND SUBSIDIARIES NOTE 2 - INVENTORIES Inventories are stated at the lower of cost or market and include materials, labor and overhead. Cost is determined by the last-in, first-out (LIFO) method. Inventories at July 4, 1998 and January 3, 1998 consisted of the following: JULY 4, JANUARY 3, 1998 1998 ---------- ---------- (In thousands) Raw materials $ 20,305 $ 14,430 Work in process 12,934 9,917 Finished goods 9,381 8,092 -------- -------- Inventory at FIFO 42,620 32,439 LIFO Reserve (210) 263 -------- -------- Inventory at LIFO $ 42,830 $ 32,176 ======== ======== ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS The Company's fiscal year is a 52 or 53 week period ending on the Saturday closest to January 1. "Fiscal 1997" ended January 3, 1998 and "Fiscal 1998" will end January 2, 1999. The first six months of Fiscal 1997 and Fiscal 1998 ended July 5, 1997 and July 4, 1998, respectively. RESULTS OF OPERATIONS - Quarterly Comparison Net sales for the second three months of Fiscal 1998 increased $11.6 million or 22.1%, to $64.1 million from $52.5 million for the second three months of Fiscal 1997. The average gross sales price per yard increased 6.9%, to $4.48 for the second three months of Fiscal 1998 from $4.19 for the second three months of Fiscal 1997. This increase was principally attributable to significant growth in the higher priced middle to better-end fabric category. The gross volume of fabric sold increased 17.8%, to 12.8 million yards for the second three months of Fiscal 1998 from 10.9 million yards for the second three months of Fiscal 1997. The Company sold 26.2% more yards of middle to better-end fabrics and 4.2% more yards of promotional-end fabrics in the second three months of Fiscal 1998 than in the second three months of Fiscal 1997. The average gross sales price per yard of middle to better-end fabrics increased by 7.0%, to $5.03 in the second three months of Fiscal 1998 as compared to $4.70 in the second three months of Fiscal 1997. The average gross sales price per yard of promotional-end fabric increased by 0.9%, to $3.40 in the second three months of Fiscal 1998 as compared to $3.37 in the second three months of Fiscal 1997. 5 Gross fabric sales within the United States increased 31.6% to $47.3 million in the second three months of Fiscal 1998 from $35.9 million in the second three months of Fiscal 1997. Foreign and Export sales increased 2.3%, to $10.0 million in the second three months of Fiscal 1998 from $9.8 million in the second three months of Fiscal 1997. Gross yarn sales were approximately $8.0 million in the second three months of both Fiscal 1998 and 1997. The gross margin percentage for the second three months of Fiscal 1998 decreased to 22.8% as compared to 24.8% for the second three months of Fiscal 1997. The decrease in gross profit margin percentage was primarily due to 1.) lower operating efficiencies and other period costs associated with the $80.0 million, two-year capacity expansion plan which the Company began implementing in 1997 and which is now substantially complete, and 2.) heavy overtime expenses associated with operating almost all of the Company's manufacturing areas on a six and one-half day per week schedule to meet customer demand. Selling, general and administrative expenses increased to $9.2 million for the second three months of Fiscal 1998 from $8.0 million for the second three months of Fiscal 1997. Selling, general and administrative expenses as a percentage of net sales decreased to 14.4% in the second three months of Fiscal 1998 from 15.2% in the second three months of Fiscal 1997. The increase in selling, general and administrative expenses was primarily due to increases in labor and fringe benefits, including continued expansion of the Company's design staff, increased fabric sampling, yarn development expenses, and expenses associated with the development of a fabric line to support the Company's entry into the contract market, as well as costs such as selling commissions which are based on sales. Interest expense was $1.5 million for the second three months of Fiscal 1998, and $0.8 million for the second three months of Fiscal 1997. Higher levels of borrowing on the Company's senior debt at higher rates of interest were the primary reasons for the increase. The effective tax rate was 35.0% for the second three months of Fiscal 1998, and 33.0% for the second three months of Fiscal 1997. Net income for the second three months of Fiscal 1998 decreased to $2.5 million, or $0.19 per common share-diluted, from $2.8 million, or $0.21 per common share-diluted, for the second three months of Fiscal 1997. For a discussion of "Earnings Per Share," see Note 2 to the Consolidated Financial Statements included in the Company's Annual Report on Form 10-K for the year ended January 3, 1998 and Note 1 herein. RESULTS OF OPERATIONS - Six-month Comparison Net sales for the first half of Fiscal 1998 increased $21.1 million or 20.0%, to $126.8 million from $105.7 million for the first half of Fiscal 1997. The average gross sales price per yard increased 6.6%, to $4.50 for the first half of Fiscal 1998 from $4.22 for the first half of Fiscal 1997. This increase was principally due to an increase in Foreign and Export sales 6 which have a higher than average selling price and to a higher percentage of middle to better-end fabric sales. The gross volume of fabric sold increased 14.4%, to 25.1 million yards for the first half of Fiscal 1998 from 21.9 million yards for the first half of Fiscal 1997. The Company sold 19.4% more yards of middle to better-end fabrics and 5.6% more yards of promotional-end fabrics in the first half of Fiscal 1998 than in the first half of Fiscal 1997. The average gross sales price per yard of middle to better-end fabrics increased by 7.0% to $5.03 in the first half of Fiscal 1998 as compared to $4.70 in the first half of Fiscal 1997. The average gross sales price per yard of promotional-end fabric increased by 1.5%, to $3.44 in the first half of Fiscal 1998 as compared to $3.39 in the first half of Fiscal 1997. Gross fabric sales within the United States were $92.6 million in the first half of Fiscal 1998 an increase of 23.8% over the first half of 1997 gross fabric sales of $74.8 million. Foreign and Export sales increased 13.4% to $20.2 million in the first half of Fiscal 1998 from $17.8 million in the first half of Fiscal 1997. Gross yarn sales increased 8.7% to $16.7 million in the first half of Fiscal 1998 from $15.3 million in the same period of Fiscal 1997. The gross margin percentage for the first half of Fiscal 1998 decreased to 22.2% as compared to 24.7% for the first half of Fiscal 1997. The decrease in the gross margin percentage was due to 1.) lower operating efficiencies and other period costs associated with the implementation of the $80.0 million, two-year capacity expansion plan which the Company began implementing in 1997 and which is now substantially complete, and 2.) heavy overtime expenses associated with operating almost all of the Company's manufacturing areas on a six and one-half day per week schedule to meet customer demand. Selling, general and administrative expenses increased to $18.6 million for the first half of Fiscal 1998 from $16.5 million for the first half of Fiscal 1997. Selling, general and administrative expenses as a percentage of net sales decreased to 14.7% in the first half of Fiscal 1998 from 15.6% in the first half of Fiscal 1997. The increase in selling, general and administrative expenses was primarily due to increases in sales commissions, labor and fringe benefits, fabric sampling expenses, continued expansion of the design staff, and costs associated with the development of a fabric line to support the Company's entry into the contract market. In Fiscal 1997, a $480 thousand, non-cash increase in stock option amortization expense, due to complete vesting of certain stock options as a result of the 1997 Offering (as hereinafter defined), increased selling, general and administrative expenses as a percentage of net sales by 0.5%. Interest expense increased to $2.7 million for the first half of Fiscal 1998 from $1.7 million in the first half of Fiscal 1997. Higher levels of senior debt financing, at higher rates of interest were the primary reasons. The effective tax rate was 35.0% for the first half of Fiscal 1998, and 33.0% for the first half of Fiscal 1997. Net income for the first half of Fiscal 1998 decreased to $4.5 million, or $0.34 per common share-diluted, from $5.3 million, or $0.41 per common share-diluted, for the first half of Fiscal 1997. For a discussion of "Earnings Per Share," see Note 2 to the Consolidated Financial Statements included in the Company's Annual Report on Form 10-K for the year ended January 3, 1998 and Note 1 herein. 7 LIQUIDITY AND CAPITAL RESOURCES The Company historically has financed its operations and capital requirements through a combination of internally generated funds, borrowings and equipment leasing. The Company's capital requirements have arisen principally in connection with expansion of the Company's production capacity, the equipment modernization program the Company has been executing to reduce manufacturing costs, and increased working capital needs associated with the growth of the Company's sales. In December 1997, the Company amended its $50.0 million unsecured credit facility with several banks (the "Credit Agreement") to extend its maturity to December 31, 2002. In June 1998, the Company further amended its Credit Agreement to increase the amount of the facility from $50.0 million to $70.0 million and to eliminate covenant limitations with respect to capital expenditures. As of July 4, 1998, the Company had an outstanding balance of $34.3 million under the Credit Agreement and unused availability of $35.6 million, net of outstanding letters of credit. For a discussion of the "Credit Agreement," see Note 5 to the Consolidated Financial Statements included in the Company's Annual Report on Form 10-K for the year ended January 3, 1998. The Company issued $45.0 million of Senior Notes due October 2005 and 2007 (the "Senior Notes") during 1997. Proceeds from the Senior Notes were used to replace the 6.81% Series A Notes and reduce borrowing under the Credit Agreement. The Senior Notes bear interest at a fixed rate of 7.09% on $15.0 million and 7.18% on $30.0 million. Annual principal payments begin on October 10, 2003 with a final payment due October 10, 2007. For a discussion of the "Senior Notes," see Note 5 to the Consolidated Financial Statements included in the Company's Annual Report 10-K for the year ended January 3, 1998. On March 24, 1997, the Company completed a public offering of 3.4 million shares of its common stock, of which 3.1 million shares were sold by selling stockholders and 0.3 million were sold by the Company (the "1997 Offering"). The proceeds to the Company from the 1997 Offering were approximately $3.3 million, net of offering expenses. Net capital expenditures for the first six months of Fiscal 1997 were $10.2 million. Capital expenditures during the first six months of Fiscal 1998 used $25.0 million of cash and were funded primarily by borrowings under the Credit Agreement. Management anticipates that capital expenditures will total approximately $54.0 million in 1998, including approximately $45.0 million for new production equipment to expand chenille yarn manufacturing capacity, increase weaving capacity, and support the Company's marketing, productivity, quality, service and financial performance objectives. Management believes that the net proceeds to the Company from the August 1998 Offering (as hereinafter defined), together with cash flow from operations and borrowings under the Company's Credit Agreement, will provide sufficient funding for the Company's capital expenditures and working capital needs for at least the next 18 months. 8 SUBSEQUENT EVENTS On July 28, 1998, the Board of Directors of the Company approved an additional $17.8 million of capital expenditures, approximately $6.5 million of which the Company anticipates spending in Fiscal 1998 for new manufacturing equipment and to buy land in Fall River, Massachusetts on which the Company plans to construct a new modular manufacturing facility. On August 4, 1998, the Company completed a public offering of 3.2 million shares of its common stock of which 3.0 million were sold by the Company and 0.2 million shares were sold by a selling stockholder at $13.00 per share (the "August 1998 Offering"). The Company applied the net proceeds from the August 1998 Offering to repay amounts borrowed under the Credit Agreement. Following application of the net proceeds from the August 1998 Offering, the Company had an outstanding balance of $1.9 million and unused availability under the Credit Agreement of $68.0 million, net of outstanding letters of credit. The Company converted to its new Enterprise Resource Planning system in July 1998, with full implementation anticipated by year-end, various transition issues related to this major change are being worked through currently. In addition to being year 2000 compliant, the Company's new management information system will also provide additional support to the Company's manufacturing operations, improving the Company's ability to meet its productivity, service and quality objectives. 9 QUAKER FABRIC CORPORATION AND SUBSIDIARIES PART II - OTHER INFORMATION ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS On May 28, 1998, an annual meeting of the shareholders of the Company was held at which directors were elected to serve until their successors shall have been elected and shall have qualified and the appointment of the Company's outside auditors for the year ended January 2, 1999 was ratified. The number of votes cast for, against, or withheld/abstained and the number of broker non-votes with regard to each nominee or matter are set forth below: Withheld/ Broker For Against Abstained Non-votes --- ------- --------- --------- Election of directors: Sangwoo Ahn 7,881,144 N/A 23,600 - Larry A. Liebenow 7,881,144 N/A 23,600 - Jerry I. Porras 7,881,144 N/A 23,600 - Eriberto R. Scocimara 7,881,144 N/A 23,600 - Ratification of auditors 7,898,508 1,800 4,435 ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K (A) Exhibits 27.0 - Financial Data Schedule (B) The Company filed one report on Form 8-K on June 23, 1998 to report an amendment to the Certificate of Incorporation of the Company, dated October 25, 1993. 10 QUAKER FABRIC CORPORATION AND SUBSIDIARIES SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. QUAKER FABRIC CORPORATION Date: August 13, 1998 By: /s/ Paul J. Kelly ---------------------- Paul J. Kelly Vice President - Finance and Treasurer 11