1 SECURITIES AND EXCHANGE COMMISSION WASHINGTON, D.C. 20549 FORM 10-Q QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the quarterly period ended September 30, 1996. Commission file number 0-27918 Century Aluminum Company (Exact name of Registrant as specified in its Charter) DELAWARE 13-3070826 (State of Incorporation) (IRS Employer Identification No.) 1200 PIEDMONT AVENUE PO BOX 51130 PACIFIC GROVE, CALIFORNIA 93950 (Address of principal executive offices) (Zip code) REGISTRANT'S TELEPHONE NUMBER, INCLUDING AREA CODE (408) 657-1280 Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes X No -------- ------- The registrant had 20,000,000 shares of common stock outstanding at October 31, 1996. 2 CENTURY ALUMINUM COMPANY INDEX TO QUARTERLY REPORT ON FORM 10-Q FOR THE QUARTER ENDED SEPTEMBER 30, 1996 Part I - Financial Information Item 1 - Financial Statements Page Number Consolidated Balance Sheets as of September 30, 1996 and December 31, 1995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Consolidated Statements of Operations for the three months and nine months ended September 30, 1996 and 1995 . . . . . . . . . . . . . . . . 2 Consolidated Statement of Shareholders' Equity for the nine months ended September 30, 1996 . . . . . . . . . . . . . . . . . . 3 Consolidated Statements of Cash Flows for the nine months ended September 30, 1996 and 1995 . . . . . . . . . . . . . . . . . . . . . 4 Notes to the Consolidated Financial Statements . . . . . . . . . . . . . . . . . . 5 - 13 Item 2 - Management's Discussion and Analysis of Financial Condition and Results of Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 - 19 Part II - Other Information Item 6 -Exhibits and Reports on Form 8-K . . . . . . . . . . . . . . . . . . . . . . . 20 Signatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Exhibit Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Exhibit 11.1 - Calculation of Earnings (Loss) per Common Share and Common Share Equivalent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Exhibit 99.1 - Century Aluminum Company Press Release, dated November 8, 1996 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 - 25 3 Part I. Financial Information Item 1. Financial Statements CENTURY ALUMINUM COMPANY CONSOLIDATED BALANCE SHEETS (Dollars in Thousands) (Unaudited) September 30, December 31, 1996 1995 ------------ ----------- ASSETS CURRENT ASSETS: Cash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $214 $42,910 Restricted cash equivalents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,801 6,585 Accounts receivable, trade - net. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97,377 58,595 Due from affiliates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10,644 16,188 Inventories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196,552 159,856 Prepaid and other assets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,695 1,290 -------- -------- Total current assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314,283 285,424 PROPERTY, PLANT AND EQUIPMENT - NET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173,438 173,046 OTHER ASSETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,163 7,379 NET ASSETS OF DISCONTINUED OPERATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ----- 72,271 -------- -------- TOTAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $495,884 $538,120 ======== ======== LIABILITIES AND SHAREHOLDERS' EQUITY CURRENT LIABILITIES: Accounts payable, trade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $42,422 $37,687 Due to affiliates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16,354 14,721 Accrued and other current liabilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23,680 31,193 Accrued employee benefits costs - current portion. . . . . . . . . . . . . . . . . . . . . . . 37,944 50,499 -------- -------- Total current liabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120,400 134,100 -------- -------- REVOLVING TERM LOAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43,378 ----- ACCRUED PENSION BENEFITS COSTS - Less current portion . . . . . . . . . . . . . . . . . . . . . . . 31,690 45,560 ACCRUED POSTRETIREMENT BENEFITS COSTS - Less current portion . . . . . . . . . . . . . . . . . . . 110,959 106,002 OTHER LIABILITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24,402 26,949 -------- -------- Total noncurrent liabilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210,429 178,511 -------- -------- CONTINGENCIES AND COMMITMENTS (Note 6) SHAREHOLDERS' EQUITY: Common Stock (one cent par value, 50,000,000 shares authorized; 20,000,000 and 23,120,000 shares outstanding at September 30, 1996 and December 31, 1995, respectively 200 231 Additional paid-in capital. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161,954 232,257 Retained earnings (deficit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,901 (6,979) -------- -------- Total shareholders' equity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165,055 225,509 -------- -------- TOTAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $495,884 $538,120 ======== ======== See notes to consolidated financial statements. 1 4 CENTURY ALUMINUM COMPANY CONSOLIDATED STATEMENTS OF OPERATIONS (in Thousands, Except Per Share Amounts) (Unaudited) Three months ended Nine months ended September 30, September 30, ---------------------- -------------------------- 1996 1995 1996 1995 -------- -------- -------- -------- NET SALES: Third-party customers . . . . . . . . . . . . . . . . . . $133,014 $131,128 $421,942 $458,636 Related parties. . . . . . . . . . . . . . . . . . . . . . 23,576 40,546 82,092 99,214 -------- -------- -------- -------- 156,590 171,674 504,034 557,850 COST OF GOODS SOLD . . . . . . . . . . . . . . . . . . . . . . 154,259 156,732 469,441 478,252 -------- -------- -------- -------- GROSS PROFIT . . . . . . . . . . . . . . . . . . . . . . . . . 2,331 14,942 34,593 79,598 SELLING, GENERAL AND ADMINISTRATIVE EXPENSES . . . . . . . . . . . . . . . . . 3,847 2,999 11,174 9,740 -------- -------- -------- -------- OPERATING INCOME (LOSS). . . . . . . . . . . . . . . . . . . . (1,516) 11,943 23,419 69,858 INTEREST INCOME (EXPENSE) - Net. . . . . . . . . . . . . . . . Affiliates. . . . . . . . . . . . . . . . . . . . . . . . ----- ----- ----- (369) Others. . . . . . . . . . . . . . . . . . . . . . . . . . (895) (709) (1,019) (4,964) OTHER INCOME (EXPENSE) . . . . . . . . . . . . . . . . . . . . (20) 3,266 (115) 3,314 NET GAIN ON FORWARD CONTRACTS . . . . . . . . . . . . . . . . . . . . . . . . ----- 34 ----- 9,519 -------- -------- -------- -------- INCOME (LOSS) FROM CONTINUING OPERATIONS BEFORE INCOME TAXES . . . . . . . . . . . . . . . . . . . (2,431) 14,534 22,285 77,358 INCOME TAX EXPENSE (BENEFIT) . . . . . . . . . . . . . . . . . (941) 5,716 8,469 30,615 -------- -------- -------- -------- INCOME (LOSS) FROM CONTINUING OPERATIONS . . . . . . . . . . . . . . . . . . (1,490) 8,818 13,816 46,743 INCOME FROM DISCONTINUED OPERATIONS - Net of income taxes . . . . . . . . . . . . . . . . . . . ----- 1,521 264 6,101 -------- -------- -------- -------- NET INCOME (LOSS). . . . . . . . . . . . . . . . . . . . . . . ($1,490) $10,339 $14,080 $52,844 ======== ======== ======== ======== EARNINGS (LOSS) PER COMMON SHARE AND COMMON SHARE EQUIVALENT: Income (loss) from continuing operations. . . . . . . . . ($0.07) $0.38 $0.66 $2.02 Income from discontinued operations . . . . . . . . . . . 0.00 0.07 0.01 0.27 -------- -------- -------- -------- Net income (loss) . . . . . . . . . . . . . . . . . . . . ($0.07) $0.45 $0.67 $2.29 ======== ======== ======== ======== WEIGHTED AVERAGE COMMON SHARES AND COMMON SHARE EQUIVALENTS. . . . . . . . . . . . . . . . . 20,104 23,120 21,102 23,120 CASH DIVIDENDS PAID PER COMMON SHARE . . . . . . . . . . . . . . . . . . . . . . $0.05 $0.00 $0.10 $0.00 ======== ======== ======== ======== See notes to consolidated financial statements. 2 5 CENTURY ALUMINUM COMPANY CONSOLIDATED STATEMENT OF SHAREHOLDERS' EQUITY AS OF AND FOR THE NINE MONTHS ENDED SEPTEMBER 30, 1996 (Dollars in Thousands) (Unaudited) Additional Retained Total Common Paid-in Earnings Shareholders' Stock Capital (Deficit) Equity ------ ---------- ---------- ------------ BALANCE, DECEMBER 31, 1995. . . . . . . . . . . . . . $231 $232,257 ($6,979) $225,509 Net Income (unaudited) . . . . . . . . . . . . . 14,080 14,080 Dividends. . . . . . . . . . . . . . . . . . . . (2,000) (2,000) Special distribution of discontinued operations . . . . . . . . . . . (31) (70,303) (2,200) (72,534) ----- -------- ------ -------- BALANCE, SEPTEMBER 30, 1996 . . . . . . . . . . . . . $200 $161,954 $2,901 $165,055 ===== ======== ====== ======== See notes to consolidated financial statements. 3 6 CENTURY ALUMINUM COMPANY CONSOLIDATED STATEMENTS OF CASH FLOWS (Dollars in Thousands) (Unaudited) Nine Months Ended September 30, ---------------------- 1996 1995 ------- ------- CASH FLOWS FROM (USED IN) OPERATIONS: Net income . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $14,080 $52,844 Adjustments to reconcile net income to net cash from (used in) operating activities: Depreciation and amortization. . . . . . . . . . . . . . . . . . . . . . . . 13,738 13,247 Deferred income taxes. . . . . . . . . . . . . . . . . . . . . . . . . . . . (6,510) 13,235 Pension and other postretirement benefits. . . . . . . . . . . . . . . . . . (21,020) (150) Gain on sale of assets. . . . . . . . . . . . . . . . . . . . . . . . . . . (105) (3,824) Inventory market writedowns. . . . . . . . . . . . . . . . . . . . . . . . . 1,780 ----- Income from discontinued operations. . . . . . . . . . . . . . . . . . . . . (264) (6,101) Change in working capital items: Accounts receivable, trade - net Sale of receivables . . . . . . . . . . . . . . . . . . . . . . . ----- 50,000 Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11,218 (17,926) Due from affiliates . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,544 6,283 Inventories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (38,476) (14,342) Prepaids and other assets . . . . . . . . . . . . . . . . . . . . . . . . (2,405) 382 Accounts payable, trade . . . . . . . . . . . . . . . . . . . . . . . . . 4,735 151 Due to affiliates . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,633 (14,813) Accrued and other current liabilities . . . . . . . . . . . . . . . . . (7,512) (1,212) Other - net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,342 (224) --------- -------- Net cash from (used in) operating activities . . . . . . . . . . . . . . . . . (21,222) 77,550 --------- -------- CASH FLOWS FROM (USED IN) INVESTING ACTIVITIES: Purchase of receivables . . . . . . . . . . . . . . . . . . . . . . . . . . . . (50,000) ----- Purchase of property, plant and equipment . . . . . . . . . . . . . . . . . . . (13,839) (7,248) Proceeds from sale of assets. . . . . . . . . . . . . . . . . . . . . . . . . . 203 68,500 Restricted cash deposits. . . . . . . . . . . . . . . . . . . . . . . . . . . . 784 (637) Investment in discontinued operations . . . . . . . . . . . . . . . . . . . . . ----- (5,759) --------- -------- Net cash from (used in) investing activities. . . . . . . . . . . . . . . . . . (62,852) 54,856 --------- -------- CASH FLOWS FROM (USED IN) FINANCING ACTIVITIES: Borrowings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132,800 42,000 Repayment of borrowings. . . . . . . . . . . . . . . . . . . . . . . . . . . . (89,422) (132,000) Dividends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2,000) ----- --------- -------- Net cash from (used in) financing activities 41,378 (90,000) --------- -------- NET INCREASE (DECREASE) IN CASH . . . . . . . . . . . . . . . . . . . . . . . . . . (42,696) 42,406 CASH, BEGINNING OF PERIOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42,910 1,955 --------- -------- CASH, END OF PERIOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $214 $44,361 ========= ======== See notes to consolidated financial statements. 4 7 CENTURY ALUMINUM COMPANY NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Dollars in Thousands Except as Otherwise Noted) (Unaudited) 1. GENERAL Century Aluminum Company (the "Company") is a holding company which owns Ravenswood Aluminum Corporation ("Ravenswood"). Ravenswood owns and operates a primary reduction facility and rolling mill in Ravenswood, West Virginia. Ravenswood also owns Berkeley Aluminum, Inc. ("Berkeley") which holds a 26.7% interest in a partnership which operates a primary reduction facility in Mt. Holly, South Carolina. In April 1996, the Company completed its initial public offering. Glencore AG and Vialco Holdings Ltd., the selling shareholders, which are wholly owned subsidiaries of Glencore International AG (together with its subsidiaries, the "Glencore Group"), have retained 7,925,000 common shares, or 39.6% of the common shares outstanding. The Company and the Glencore Group will continue to enter into various transactions related to the purchases and sales of primary and scrap aluminum and metals risk management. The accompanying unaudited interim consolidated financial statements of the Company should be read in conjunction with the audited consolidated financial statements for the year ended December 31, 1995. In management's opinion, the unaudited interim consolidated financial statements reflect all adjustments, which are of a normal and recurring nature, which are necessary for a fair presentation, in all material respects, of financial results for the interim periods presented. Certain reclassifications of prior-period information were made to conform to the current presentation. 2. ACCOUNTS RECEIVABLE On January 30, 1996, Ravenswood purchased $50,000 of accounts receivable from Monte Rosa Capital Corporation and canceled the related Receivables Purchase Agreement. 3. INVENTORIES Inventories consist of the following: September 30, December 31, 1996 1995 ------------- ------------ Raw materials . . . . . . . . . . . . . . . $92,768 $49,087 Work-in-process . . . . . . . . . . . . . . 57,882 61,005 Finished goods. . . . . . . . . . . . . . . 25,524 32,232 Operating and other supplies. . . . . . . . 20,378 17,532 ------------- ------------ $196,552 $159,856 ============= ============ 5 8 At September 30, 1996 and December 31, 1995, approximately 90% and 89%, respectively, of inventories were valued at the lower of last-in, first-out ("LIFO") cost or market. Cost of goods sold for the three and nine months ended September 30, 1996 was increased by $1,780 due to the writedown of inventory to its market value. The excess of the LIFO cost (or market, if lower) of inventory over the first-in, first-out ("FIFO") cost was approximately $24,204 and $16,365 at September 30, 1996 and December 31, 1995, respectively. 4. REVOLVING TERM LOAN On January 30, 1996, Ravenswood and Berkeley entered into a Bank Revolving Credit Facility ("Facility) with BankAmerica Business Credit, Inc. ("BankAmerica"). The Facility provides for a three-year $150,000 revolving credit facility which consists of revolving loans and letters of credit up to $150,000 in the aggregate. This facility replaced the $40,000 Revolving Credit Facility-Affiliate, the $35,000 Term Loan Agreement and the $50,000 Receivables Purchase Agreement. The three replaced facilities were terminated on January 30, 1996. The interest rate is, at the Company's election, (i) the BankAmerica base rate plus .75% or (ii) the one-, two-, three- or six-month LIBOR plus 2.00%. Under the terms of the Facility, the Company is required to meet certain financial covenants. At September 30, 1996, the Company was in compliance with these covenants. 5. DISCONTINUED OPERATIONS In March, 1996, the Company distributed certain holdings of the Company in the form of a pro rata redemption of shares. The distribution consisted of businesses unrelated to the continuing aluminum operations of the Company. The Company redeemed and retired 3,120,000 shares of stock and distributed net assets with a book value of $72,534. The excess of cost over par value of the redeemed shares was charged to accumulated deficit and additional paid-in capital. 6. CONTINGENCIES AND COMMITMENTS ENVIRONMENTAL CONTINGENCIES The Company's operations are subject to various environmental laws and regulations, including the Clean Air Act, as amended. Because environmental laws and regulations are quite stringent and are generally becoming more stringent, the Company has expended, and will expect to expend in the future, substantial amounts for compliance with environmental laws and regulations. Pursuant to an order issued in September 1994 under Section 3008(h) (the "3008(h) order") of 6 9 CENTURY ALUMINUM COMPANY NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTD.) the Resource Conservation and Recovery Act ("RCRA"), Ravenswood is required to perform interim measure activities at a former oil pond area and in connection with cyanide contamination in the groundwater, a RCRA facility investigation ("RFI") and a corrective-measures study ("CMS") which will evaluate and develop corrective action alternatives for any areas that have contamination exceeding certain levels. The Environmental Protection Agency ("EPA") has approved work plans for a general facility investigation and interim measure activities in connection with the former oil pond area, and the Company is currently implementing the required interim measures pursuant to such work plans. In addition, the EPA has approved the RFI work plans conditioned on the performance by the Company of some additional sampling and analysis which was not contained in the initial work plans proposed by the Company. The Company has completed its sampling and analysis and has submitted its initial findings to the EPA. The Company anticipates that the RFI will not be completed before mid to late 1997. Once the RFI and CMS activities are complete, the EPA will assess the need for any clean-up, and if any clean-up is required, a subsequent order will be issued. At this time, the Company is unable to determine the type and extent of clean-up measures, if any, that may be required. It is likely that cleanup activities will be required in at least some areas of the facility. The Company is currently aware of some environmental contamination at the Ravenswood facility, including cyanide, fluoride and lead in certain areas. The Company believes that a significant portion of this contamination is attributable to a prior owner as discussed below. Pursuant to an order issued by the West Virginia Department of Environmental Protection ("DEP"), Ravenswood is required to investigate and install treatment technology to replace the current wastewater sprayfield by September 1, 1997. Ravenswood has completed the investigation and has proposed alternative treatment technology to the DEP. The DEP has reviewed the proposal and does not object to Ravenswood proceeding with the design and construction of the proposed treatment technology to replace the current wastewater sprayfield by September 1, 1997. In addition, Ravenswood and the DEP entered into an order relating to various alleged violations of hazardous waste regulations, including disposing of certain hazardous wastes in the on-site solid waste landfill. The Company has complied with all provisions of the DEP order; meanwhile, the Company is investigating any contamination that may exist in the sprayfield and the landfill as part of the RFI. Previous sampling has shown that certain contaminants, particularly lead, were detected in the groundwater underlying the spray field. Should the investigation reveal that significant hazardous waste contamination is present in the landfill, the DEP and the EPA could insist that the landfill be closed as a RCRA hazardous waste disposal unit, which would significantly increase the cost of closing the landfill. Prior to the Company's acquisition of the Ravenswood facility, Kaiser Aluminum & Chemical Corporation ("Kaiser") owned and operated the facility for approximately thirty years. Many of the conditions that the Company is required to address under the 3008(h) order arise out of activities which occurred during Kaiser's ownership and operation. The Company believes that 7 10 CENTURY ALUMINUM COMPANY NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTD.) Kaiser will be responsible for a significant portion of the costs of the RFI and required cleanup under the terms of the acquisition agreements. Kaiser also has retained ownership and responsibility for certain areas under these agreements. Under current environmental laws and regulations, the Company may be required to remediate any contamination discovered during or after completion of the RFI, which contamination was discharged from areas which Kaiser previously owned or operated or for which Kaiser has retained ownership or responsibility. However, if such remediation is required, the Company believes that Kaiser will be liable for some or all of the costs thereof pursuant to the acquisition agreements. The Company is also aware of some contamination, including gasoline and diesel fuel, in the soil and groundwater at the previously owned Virgin Islands Alumina Corporation ("Vialco") facility. The Company believes that a substantial amount of the contamination has resulted from an adjacent facility. The adjacent facility is currently investigating some of the contamination and has installed monitoring wells at the Vialco facility. There can be no assurances that the Company will not be required to conduct any remediation activity with respect to such contamination. Pursuant to the contract for sale of the Vialco facility to St. Croix Alumina, L.L.C. ("St. Croix Alumina"), a subsidiary of Alcoa Alumina and Chemicals L.L.C., the Company has retained liability for environmental conditions existing at the time of sale only to the extent such conditions require remedial action, or give rise to claims, under laws in effect at the time of sale. The Company will not have liability if remediation is required or claims are made due to changes in law after the time of sale. The Company has agreed to indemnify St. Croix Alumina against claims arising from environmental conditions for which the Company has retained liability. The indemnity is capped at $18,000 and any claims under the indemnity must be brought by July 24, 2001. Management of the Company does not believe that the ultimate amount of the retained liability, if any, will have a material adverse effect on the Company's financial condition, results of operations or liquidity. It is the Company's policy to accrue for costs associated with environmental assessments and remedial efforts when it becomes probable that a liability has been incurred and the cost can be reasonably estimated. The aggregate environmental related accrued liabilities were $1,356 and $2,294 at September 30, 1996 and December 31, 1995, respectively. All accruals have been recorded without giving effect to any possible future insurance or Kaiser indemnity proceeds. With respect to ongoing environmental compliance costs, including maintenance and monitoring, such costs are expensed as incurred. Because of the issues and uncertainties concerning the extent of required cleanup, the complexity of applicable government laws and regulations and their interpretation, the varying costs and effectiveness of alternative cleanup technologies and methods, and the uncertain level of recoveries from insurance, the Kaiser indemnity or other types of recovery, there can be no assurance that future capital expenditures and costs for environmental compliance will not have a material adverse effect on the Company's future financial condition, results of operations 8 11 CENTURY ALUMINUM COMPANY NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTD.) or liquidity. However, management, based upon all available information and after consultation with counsel, does not believe that the outcome of these environmental matters will have a material adverse effect on the Company's financial condition, results of operations or liquidity. LEGAL CONTINGENCIES On February 14, 1995, a suit was brought in the Territorial Court in St. Croix, U.S. Virgin Islands against Vialco, Bechtel Corporation and Mitsubishi Heavy Industries, Ltd. by three plaintiffs, purportedly on behalf of a class consisting of more than 800 persons. As of the present date, the proposed class has not been certified and the monetary award sought by the plaintiff has not been specified. The proposed class is comprised of residents of Harvey Project, Bethlehem Village, and Estate Profit (residential areas in the vicinity of the Vialco facility) who claim personal injury, property damage and nuisance from pollutants, toxins, dusts, and deleterious fumes, mists, vapors, particulates and/or gases allegedly discharged into the atmosphere since Vialco restarted operations at the Vialco facility in 1989. Plaintiffs also seek a monetary award in an unspecified amount which would create a fund to cover the cost of permanent medical monitoring for members of the proposed plaintiff class. Vialco has filed an answer to the suit denying liability and intends to defend the matter vigorously. The lawsuit is in a preliminary stage and no discovery has been conducted. While there is an element of uncertainty associated with this lawsuit and while it is impossible to predict the ultimate disposition of this litigation, the Company does not believe that the outcome will have a material adverse effect on the Company's financial condition or liquidity, although it is possible that an adverse outcome could materially affect the Company's results of operations in a given period. Vialco has filed a third-party claim against an adjacent facility for contribution. Ravenswood is a named defendant (along with other companies) in approximately 2,175 civil actions brought by individuals seeking to recover significant compensatory and/or punitive damages in connection with various asbestos-related diseases. All of the plaintiffs have been employees of independent contractors who claim to have been exposed to asbestos in the course of performing services at various facilities, including the Ravenswood facility. The cases are typically resolved based upon factual determinations as to the facilities at which the plaintiffs worked, the periods of time during which work was performed, the type of work performed and the conditions in which work was performed. The vast majority of cases which have named Ravenswood as a defendant have been resolved through settlement. In Ravenswood's case, if the plaintiffs' work was performed during the period when Kaiser owned the Ravenswood facility, Kaiser has retained responsibility. In a typical case or consolidated group of cases, Ravenswood is served and turns the complaint over to Kaiser with a demand for defense and indemnity. Kaiser assumes the defense and liability, subject to a reservation of rights against Ravenswood in the event that any plaintiff is shown to have worked at the Ravenswood facility after the time Ravenswood purchased the facility from Kaiser. To date, Ravenswood has not been required to make a payment in connection with the settlement or judicial resolution of any 9 12 CENTURY ALUMINUM COMPANY NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTD.) of the asbestos cases, and the Company believes it is unlikely that existing or potential plaintiffs were exposed to asbestos at the Ravenswood facility after Ravenswood purchased the facility from Kaiser, although eight plaintiffs have claimed they were exposed during this period of time. Therefore, while the precise impact of the asbestos proceedings is impossible to predict, the Company believes it has meritorious defenses to the actions and that the ultimate resolution will not have a material adverse effect on the Company's financial condition, results of operations or liquidity. In August 1994, Ravenswood received a Civil Investigative Demand ("CID") from the Antitrust Division of the U.S. Department of Justice (the "Antitrust Division") in connection with an investigation by the Antitrust Division to determine whether there had been or was an unlawful agreement to restrict the production of primary aluminum. In March 1995, Ravenswood received a second CID from the Antitrust Division in connection with an investigation by the Antitrust Division to determine whether there had been or was an unlawful agreement to fix the price of aluminum can stock. The CIDs demanded that Ravenswood submit certain documents and information to the Antitrust Division. Ravenswood has complied with both CIDs and has not received any further requests from the Antitrust Division. The Company has pending against it or may be subject to various lawsuits, claims and proceedings related primarily to employment, commercial, environmental and safety and health matters. Although it is not presently possible to determine the outcome of these matters, management believes their ultimate disposition will not have a material adverse effect on the Company's financial condition, results of operations or liquidity. COMMITMENTS Ravenswood has a power supply agreement with a public utility expiring in 1998, which includes specified daily minimum usage commitments. Billings are computed by using a formula based principally upon the utility's operating costs. Such billings are decreased if the London Metals Exchange ("LME") aluminum price is less than certain specified levels, and increased, limited to the extent of cumulative net decreases, if the LME aluminum price is greater than certain specified levels. Accruals for such increases are recognized when it becomes probable that they will be paid. No accruals were required as of September 30, 1996 and December 31, 1995. Ravenswood and the same public utility have signed a power supply agreement, covering the period from July 1, 1996 through July 31, 2003. Under this agreement, Ravenswood would generally pay a fixed price for electricity used; however, for the period from July 1, 1996 through July 31, 1998, if the LME aluminum prices were to exceed certain specified levels, the price for electricity used would increase, limited to the extent of cumulative net price decreases under the existing contract. The Public Utilities Commission of Ohio has approved the 10 13 CENTURY ALUMINUM COMPANY NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTD.) agreement subject to certain terms and conditions set forth in its findings. Ravenswood and the public utility have jointly petitioned the Public Utilities Commission of Ohio to request that it review its decision and approve the negotiated agreement in its entirety. On January 23, 1996, the Company and the Pension Benefit Guaranty Corporation entered into an agreement (the "PBGC Agreement") which provided that the Company make a cash contribution of $12,500 to its pension plan for hourly employees upon consummation of its initial public offering and an additional $7,500 in 1996. The company made the contributions in the second quarter of 1996. The PBGC Agreement also provides for scheduled contributions to be made to the Company's pension plan for hourly employees with respect to 1997, 1998 and 1999. The Company estimates that these contributions will be approximately $6,000, $7,000 and $7,000, respectively, above the minimum required contributions under Section 412 of the Internal Revenue Code for such years. During 1992, Ravenswood established a progress sharing plan for eligible union employees. Accrued and other current liabilities as of September 30, 1996 and December 31, 1995 include an accrual for the 1996 and 1995 progress sharing pool. The Company has provided a $27,500 letter of credit to ensure its performance under the Owners Agreement governing the Mt. Holly facility. The Company's obligation to maintain the letter of credit will terminate at such time as the Company achieves certain financial measurements. 7. FIXED-PRICE COMMITMENTS AND FORWARD CONTRACTS The Company had fixed price commitments to sell 167.9 million pounds and 229.0 million pounds of primary and scrap aluminum and aluminum sheet and plate products at September 30, 1996 and September 30, 1995, respectively. Forward purchase contracts for approximately 63.2 million pounds and 113.6 million pounds of primary aluminum at September 30, 1996 and September 30, 1995, respectively, did not qualify for hedge accounting treatment because the Company's aggregate metals position exceeded its fixed-price sales commitments at such dates. Cost of goods sold includes either a net credit or a net charge relating to the unrealized gains or losses on these contracts that did not satisfy the technical requirements for hedge accounting, realized gains or losses from the cash settlement of forward contracts, and unrealized losses on purchase and sales commitments; the Company recorded charges of $8,571 and credits of $2,977 for the nine months ended September 30, 1996 and September 30, 1995, respectively. During 1994, the Company entered into a forward purchase contract for 120 million pounds of primary aluminum with a related party to cover a portion of its 1995 sheet and plate product sales. During the nine months ended September 30, 1995, the Company entered into forward sales contracts with a related party which had the effect of offsetting the metal it was obligated 11 14 CENTURY ALUMINUM COMPANY NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTD.) to acquire under the forward purchase contract. For the nine months ended September 30, 1995, the Company recognized a net gain of $9,519 related to these contracts. The Company entered into a long-term supply agreement for 936 million pounds of alumina annually, beginning January 1, 1996. The Company will pay a fixed price for alumina with fixed annual price increases of approximately 2.5% through 2001. Pricing for the years 2002 through 2006 will be subject to agreement between the parties. 8. SUPPLEMENTAL CASH FLOW INFORMATION Nine Months Ended Cash paid for: September 30, ------------------------ Interest: 1996 1995 ------ ------ Affiliates. . . . . . . . . . . . $0 $509 Other . . . . . . . . . . . . . . 1,477 5,643 Income taxes. . . . . . . . . . . . . 16,840 3,241 NON-CASH INVESTING ACTIVITIES In March, 1996, the Company made a non-cash special distribution as described in Note 5. The Company redeemed and retired 3,120,000 shares of stock and distributed assets with a book value of $72,534. NON-CASH FINANCING ACTIVITIES During the nine months ended September 30, 1995, the principal amount outstanding under the Revolving Credit Facility - Affiliate of $40,000 was converted into additional paid-in capital. 9. NEW ACCOUNTING STANDARDS Statement of Financial Accounting Standards ("SFAS") No. 121, "Accounting for the Impairment of Long-Lived Assets and for Long-Lived Assets to Be Disposed Of," is effective for financial statements for fiscal years beginning after December 15, 1995. This standard, among other things, requires entities to review long-lived assets for impairment whenever events or changes in circumstances indicate that their carrying value may not be recoverable. Effective January 1, 1996, the Company adopted this standard which had no material adverse effect on the Company's financial condition, results of operations or cash flows. 12 15 CENTURY ALUMINUM COMPANY NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (CONTD.) SFAS No. 123, "Accounting for Stock-Based Compensation," is effective for financial statements for fiscal years beginning after December 15, 1995. This standard, among other things, defines a fair value based method of accounting for employee stock option and similar plans and requires certain disclosures. Effective with the consummation of the initial public offering of its common stock, the Company adopted certain stock incentive and option plans. Management has determined the Company will not adopt the measurement provisions of SFAS No. 123. 13 16 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS OVERVIEW The Company is an integrated manufacturer of primary aluminum and a broad range of value-added and specialized flat-rolled sheet and plate aluminum products. The aluminum industry is highly cyclical and the market price of aluminum (which trades as a commodity) has been volatile from time to time. In turn, prices of flat-rolled sheet and plate aluminum products have reflected this volatility as well as fluctuations attributable to general and industry-specific economic conditions. However, there is less price volatility in the higher value-added products such as plate. The principal elements comprising the Company's cost of goods sold are raw materials, energy and labor. The major raw materials and energy sources used by the Company in its production process are alumina, aluminum scrap, coal tar, pitch, petroleum coke, aluminum fluoride and electricity. During the third quarter of 1996, industry shipments of flat rolled products were down from the comparable 1995 period while the Company's flat rolled sheet and plate shipments were up slightly. A softening in the primary aluminum market, along with the pull back by commodity fund investors from the metals market, contributed to the decline in the price of aluminum and aluminum products. The cash price for aluminum on the LME averaged $1,531 and $1,854 per tonne during the nine months ended September 30, 1996 and 1995, respectively. RESULTS OF OPERATIONS The following table sets forth, for the periods indicated, the pounds and the average sales price per pound for certain of the Company's products (pounds in thousands): Flat-Rolled Sheet and Plate Products Primary Aluminum Direct (1) Toll Direct (1)(2) Toll --------- ---- ------------ ---- Pounds $/Pound Pounds $/Pound Pounds $/Pound Pounds $/Pound ------ ------- ------ ------- ------ ------- ------ ------- 1995 1st Quarter 119,961 $1.27 27,284 $0.31 14,434 $0.84 26,032 $0.69 2nd Quarter 110,962 $1.29 35,132 $0.36 18,480 $0.76 29,170 $0.74 3rd Quarter 97,672 $1.27 35,204 $0.37 16,525 $0.76 26,609 $0.69 -------- ----- ------ ----- ------- ----- ------ ----- Total 328,595 $1.28 97,620 $0.35 49,439 $0.78 81,811 $0.71 ======= ===== ====== ===== ======= ===== ====== ===== 1996 1st Quarter 115,708 $1.17 20,936 $0.32 46,774 $0.79 N/A N/A 2nd Quarter 113,333 $1.15 34,887 $0.29 31,349 $0.80 N/A N/A 3rd Quarter 104,146 $1.14 29,396 $0.32 36,702 $0.78 N/A N/A ------- ----- ------ ----- ------- ----- --- --- Total 333,187 $1.15 85,219 $0.31 114,825 $0.79 N/A N/A ======= ===== ====== ===== ======= ===== === === 14 17 (1) Does not include forward sales contracts without physical delivery. (2) During 1995, all of Berkeley's shipments were tolled; during 1996, all of Berkeley's sales are direct. The following table sets forth, for both the three and nine months ended September 30, 1996 and 1995, the percentage relationship to net sales of certain items included in the Company's consolidated statements of operations. Percentage of net sales Three months ended Nine months ended September 30, September 30, ----------------------- -------------------------- 1996 1995 1996 1995 -------- -------- ------- ------- Net sales . . . . . . . . . . . . . . . . 100.0% 100.0% 100.0% 100.0% Cost of goods sold . . . . . . . . . . . . 98.5 91.3 93.1 85.7 -------- ------- ------- ------- Gross profit . . . . . . . . . . . . . 1.5 8.7 6.9 14.3 Selling, general and administrative expenses 2.5 1.7 2.3 1.8 -------- ------- ------- ------- Operating income (loss) . . . . . . . (1.0) 7.0 4.6 12.5 Interest expense - net . . . . . . . . . . (0.6) (0.5) (0.2) (1.0) Other Income . . . . . . . . . . . . . . . 0.0 1.9 0.0 0.7 Net gain on forward contracts. . . . . . . 0.0 0.0 0.0 1.7 -------- ------- ------- ------- Income (loss) from continuing operations before income taxes. . . . . . . . . . . . (1.6) 8.4 4.4 13.9 Income tax benefit (expense) . . . . . . . 0.6 (3.3) (1.7) (5.5) -------- ------- ------- ------- Income (loss) from continuing operations. (1.0%) 5.1% 2.7% 8.4% ======== ======= ======= ======= Net Sales. Net sales in the three and nine months ended September 30,1996 were $156.6 million and $504.0 million, respectively. Net sales were down $15.1 million and $53.8 million from comparable 1995 periods. Lower realized prices for direct flat-rolled sheet and plate products accounted for $14.1 million of the third quarter sales decline and $40.7 million of the year-to-date sales decline. This is attributable to the influence of the primary aluminum market on fabricated aluminum prices. For the first nine months of 1996, the LME cash price has averaged $1,531 per tonne, 17.4% lower than the comparable 1995 period. Decreased shipments of primary aluminum accounted for $5.1 million of the third quarter sales decline and $13.1 million of the year-to-date sales decline. Shipments of flat-rolled sheet and plate products in the three months and nine months ended September 30, 1996 were 133.5 million pounds and 418.4 million pounds, respectively. Third quarter shipments were up 0.5% from the third quarter 1995 totals, while year-to-date 15 18 shipments were down 1.8% from the comparable 1995 period. Shipments of primary aluminum in the three and nine months ended September 30, 1996 were 36.7 million pounds and 114.8 million pounds, respectively, down 14.9% and 12.5% from comparable 1995 periods. Gross Profit. Gross profit for the three and nine months ended September 30, 1996 was $2.3 million and $34.6 million, respectively, down $12.6 million and $45.0 million from comparable 1995 periods. The decrease was primarily the result of lower prices for primary aluminum. Interest Expense. Interest expense for the three and nine months ended September 30, 1996 was $0.9 million and $1.0 million, respectively, up $0.2 million and down $4.6 million from comparable 1995 periods. Interest expense for the nine months ended September 30, 1995 is lower than 1996 interest expense due to a reduction in borrowings in 1996. Other Income (Expense). Other income (expense) was ($0.1) million for the nine months ended September 30, 1996 compared to $3.3 million for the nine months ended September 30, 1995. The other income in 1995 is primarily attributable to the $3.8 million gain on the sale of the Bedford facility in the third quarter of 1995. Net Income (Loss) from Continuing Operations. Net income (loss) from continuing operations for the three and nine months ended September 30, 1996 was ($1.5) million and $13.8 million, respectively, down $10.3 million and $32.9 million from comparable 1995 periods. The decrease was primarily due to the lower gross profit and other income (expense) described above. In addition, the Company recognized after tax gains of and $5.8 million for the nine months ended September 30, 1995, on other forward contracts that did not satisfy the technical requirements for hedge accounting treatment and were marked to market. The Company had no similar transactions in 1996. LIQUIDITY AND CAPITAL RESOURCES Working capital at September 30, 1996 and 1995 was $193.9 million and $152.2 million, respectively. The Company's liquidity requirements arise from working capital needs, capital investments, and to a lesser extent, debt service. 16 19 The Company's statements of cash flows for the periods indicated are summarized below (dollars in thousands): Nine months ended September 30, ------------------------- 1996 1995 --------- -------- Net cash from (used in) operating activities . . . ($21,222) $77,750 Net cash from (used in) investing activities . . . (62,852) 54,856 Net cash from (used in) financing activities . . . 41,378 (90,000) --------- --------- (Decrease) increase in cash ($42,696) $42,406 ========= ========= Net cash used in operating activities was $21.2 million during the first nine months of 1996 compared with $77.8 million provided from operations during the first nine months of 1995. Increased pension payments, increased tax payments, and lower net income in the first nine months of 1996 when compared to higher net income and the sale of accounts receivable, partially offset by working capital increases, in the first nine months of 1995 are the primary reasons for the cash flow from operating activities differences. Capital expenditures were $13.8 million and $7.2 million for the nine months ended September 30, 1996 and 1995, respectively. The Company used these expenditures to purchase, modernize or upgrade production equipment, maintain facilities and comply with environmental regulations. The cash invested in unrelated businesses presented as discontinued operations amounted to $0.0 and $5.7 million for the nine months ended September 30, 1996 and 1995, respectively. In addition, the Company received in 1995, $60.0 million and $8.5 million for the sale of Vialco assets and an aluminum recycling facility, respectively. In 1996, the Company purchased $50.0 million of its accounts receivable concurrent with the refinancing of the Company's credit facilities as discussed below. On January 30, 1996, Ravenswood, Berkeley and BankAmerica entered into an agreement pursuant to which BankAmerica is providing Ravenswood and Berkeley a three-year, $150 million Facility. The interest rate is, at the Company's election, (i) the BankAmerica base rate plus .75% or (ii) the one-, two-, three- or six-month LIBOR plus 2.00%. Borrowings of $43.4 million under the Facility are collateralized by all of Ravenswood's and Berkeley's inventory and receivables and are guaranteed by the Company. Under the terms of the Facility, the Company is required to meet certain financial covenants. At September 30, 1996, the Company was in compliance with these covenants. The Facility is subject to early termination for various covenant defaults. Based on its current financial condition and internal forecasts through the end of 1996, the Company believes that it will remain in compliance with all covenants. 17 20 Pursuant to the PBGC Agreement the Company made a cash contribution of $20.0 million to its pension plans for hourly employees in the first half of 1996. The PBGC Agreement also provides for scheduled contributions to be made to the Company's pension plan for hourly employees with respect to 1997, 1998 and 1999. The Company estimates that these contributions will be approximately $6.0 million, $7.0 million and $7.0 million, respectively, above the minimum required contributions under Section 412 of the Internal Revenue Code for such years. The Company believes that cash flow from operations and funds available under the Bank Facility will be sufficient to fund its working capital requirements, capital expenditures and debt service requirements in the near term and for the foreseeable future. METALS RISK MANAGEMENT The Company produces primary aluminum products and manufactures aluminum sheet and plate products and manages the risks of each accordingly. With respect to its primary aluminum products, the Company attempts to assure itself a fixed margin over its primary aluminum production costs through the use of forward sales contracts. With respect to its aluminum sheet and plate sales, the Company attempts to assure itself a fixed margin over its aluminum raw material costs through the use of forward purchase contracts. The Company had fixed-price commitments to sell 167.9 million pounds and 229.0 million pounds of primary and scrap aluminum and aluminum sheet and plate products at September 30, 1996 and September 30, 1995, respectively. Forward purchase contracts for approximately 63.2 million pounds and 113.6 million pounds of primary aluminum at September 30, 1996 and September 30, 1995, respectively, did not qualify for hedge accounting treatment because the Company's aggregate metals position exceeded it fixed-price sales commitments at such dates. Cost of goods sold includes either a net credit or a net charge relating to the unrealized gains or losses on these contracts that did not satisfy the technical requirements for hedge accounting, realized gains or losses from the cash settlement of certain other forward contracts, and unrealized losses on purchase and sales commitments; the Company recorded charges of $8.6 million and credits of $3.0 million for the nine months ended September 30, 1996 and September 30, 1995, respectively. ENVIRONMENTAL EXPENDITURES AND OTHER CONTINGENCIES It is the Company's policy to accrue for costs associated with environmental assessments and remedial efforts when it becomes probable that a liability has been incurred and the cost can be reasonably estimated. The aggregate environmental related accrued liabilities were $1.4 million and $2.3 million at September 30, 1996 and December 31, 1995, respectively. The Company has incurred and, in the future, will continue to incur capital expenditures and operating expenses for matters relating to environmental control, remediation, monitoring and compliance. The Company believes that compliance with current environmental laws and 18 21 regulations is not likely to have a material adverse effect on the Company's financial condition, results of operations or liquidity; however, environmental laws and regulations have changed rapidly in recent years and the Company may become subject to more stringent environmental laws and regulations in the future. In addition, the Company may be required to conduct remediation activities in the future pursuant to various orders issued by the EPA and DEP. There can be no assurance that compliance with more stringent environmental laws and regulations that may be enacted in the future, or future remediation costs, would not have a material adverse effect on the Company's financial condition, results of operations or liquidity. The Company is a defendant in several actions relating to various aspects of its business. While it is impossible to predict the ultimate disposition of any litigation, the Company does not believe that any of these lawsuits, either individually or in the aggregate, will have a material adverse effect on the Company's financial condition or liquidity, although it is possible that an adverse outcome in the Vialco lawsuit could materially affect the results of operations in any given period. 19 22 PART II. OTHER INFORMATION Item 6. Exhibits and Reports on Form 8-K (a) Exhibits Exhibit 11.1 - Statement Re: Calculation of Earnings (Loss) per Common Share and Common Share Equivalent. Exhibit 99.1 - Century Aluminum Company Press Release, dated November 8, 1996 (b) Reports on Form 8-K No reports on Form 8-K were filed by the Company during the quarter ended September 30, 1996. 20 23 SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. Century Aluminum Company Date: By: ------------------- ---------------------------------- Craig A. Davis Chairman/Chief Executive Officer Date: By: ------------------- ---------------------------------- David W. Beckley Executive Vice-President/Chief Financial Officer 21 24 EXHIBIT INDEX Exhibit Page Number Description Number - ------ ----------- ------ 11.1 Calculation of Earnings (Loss) per Common Share and Common Share Equivalent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 99.1 Century Aluminum Company Press Release, dated November 8, 1996. . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25 22