UNITED STATES SECURITIES AND EXCHANGE COMMISSION WASHINGTON, D.C. 20549 FORM 10-Q ---------- [X] QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the quarterly period ended July 2, 2006 OR [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the transition period from __________ to __________ Commission file number 0-21139 DURA AUTOMOTIVE SYSTEMS, INC. (Exact name of Registrant as specified in its charter) DELAWARE 38-3185711 (State or other jurisdiction of (I.R.S. Employer incorporation or organization) Identification No.) 2791 RESEARCH DRIVE ROCHESTER HILLS, MICHIGAN 48309 (Address of principal executive offices) (Zip Code) (248) 299-7500 (Registrant's telephone number, including area code) NOT APPLICABLE (Former name, former address and former fiscal year, if changed since last report) Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes [X] No [ ] Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, or a non-accelerated filer. See the definition of "accelerated filer and large accelerated filer" in Rule 12b-2 of the Exchange Act. (Check one): Large accelerated filer [ ] Accelerated filer [X] Non-accelerated filer [ ] Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). Yes [ ] No [X] The number of shares outstanding of the Registrant's Class A common stock, par value $.01 per share, at August 2, 2006 was 18,904,222 shares. DURA AUTOMOTIVE SYSTEMS, INC. FORM 10-Q TABLE OF CONTENTS PART I FINANCIAL INFORMATION ITEM 1. FINANCIAL STATEMENTS. Condensed Consolidated Statements of Operations for the Three and Six Months Ended July 2, 2006 and July 3, 2005 (Unaudited) Condensed Consolidated Balance Sheets at July 2, 2006 (Unaudited) and December 31, 2005 Condensed Consolidated Statements of Cash Flows for the Six Months Ended July 2, 2006 and July 3, 2005 (Unaudited) Notes to Condensed Consolidated Financial Statements (Unaudited) ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS. ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK. ITEM 4. CONTROLS AND PROCEDURES. PART II OTHER INFORMATION ITEM 1. LEGAL PROCEEDINGS. ITEM 1A. RISK FACTORS. ITEM 2. UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS. ITEM 3. DEFAULTS UPON SENIOR SECURITIES. ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS. ITEM 5. OTHER INFORMATION. ITEM 6. EXHIBITS. SIGNATURES CERTIFICATIONS -2- ITEM 1. FINANCIAL STATEMENTS. DURA AUTOMOTIVE SYSTEMS, INC. AND SUBSIDIARIES CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS (AMOUNTS IN THOUSANDS EXCEPT PER SHARE AMOUNTS - UNAUDITED) THREE MONTHS ENDED SIX MONTHS ENDED --------------------------- --------------------------- JULY 2, 2006 JULY 3, 2005 JULY 2, 2006 JULY 3, 2005 ------------ ------------ ------------ ------------ Revenues $ 573,326 $623,834 $1,157,704 $1,243,813 Cost of sales 535,056 545,478 1,065,472 1,104,876 --------- -------- ---------- ---------- Gross profit 38,270 78,356 92,232 138,937 Selling, general and administrative expenses 37,850 41,025 74,779 83,198 Facility consolidation, asset impairment and other charges 2,878 2,624 5,450 4,290 Amortization expense 105 104 210 216 --------- -------- ---------- ---------- Operating income (loss) (2,563) 34,603 11,793 51,233 Interest expense 29,603 25,492 56,534 51,155 Interest income (772) (585) (1,529) (1,278) Loss on early extinguishment of debt -- 3,349 -- 3,349 --------- -------- ---------- ---------- Income (loss) from continuing operations before provision (benefit) for income taxes and minority interest (31,394) 6,347 (43,212) (1,993) Provision (benefit) for income taxes 99,614 3,391 95,781 (226) --------- -------- ---------- ---------- Income (loss) from continuing operations (131,008) 2,956 (138,993) (1,767) Minority interest in non-wholly owned subsidiaries (155) -- (210) -- --------- -------- ---------- ---------- Income (loss) from continuing operations (131,163) 2,956 (139,203) (1,767) Gain (loss) from discontinued operations, net (105) 3 (105) (106) --------- -------- ---------- ---------- Income (loss) before cumulative effect of change in accounting principle (131,268) 2,959 (139,308) (1,873) Cumulative effect of change in accounting principle, net of tax of $712 for the six months ended July 2, 2006 -- -- 1,020 -- --------- -------- ---------- ---------- Net income (loss) $(131,268) $ 2,959 $ (138,288) $ (1,873) ========= ======== ========== ========== Basic earnings (loss) per share: Income (loss) from continuing operations $ (6.95) $ 0.16 $ (7.39) $ (0.09) Discontinued operations (0.01) -- (0.01) (0.01) Cumulative effect of change in accounting principle -- -- 0.05 -- --------- -------- ---------- ---------- Net income (loss) $ (6.96) $ 0.16 $ (7.35) $ (0.10) ========= ======== ========== ========== Basic shares outstanding 18,861 18,704 18,834 18,683 ========= ======== ========== ========== Diluted earnings (loss) per share: Income (loss) from continuing operations $ (6.95) $ 0.16 $ (7.39) $ (0.09) Discontinued operations (0.01) -- (0.01) (0.01) Cumulative effect of change in accounting principle -- -- 0.05 -- --------- -------- ---------- ---------- Net income (loss) $ (6.96) $ 0.16 $ (7.35) $ (0.10) ========= ======== ========== ========== Diluted shares outstanding 18,861 18,818 18,834 18,683 ========= ======== ========== ========== The accompanying notes are an integral part of these condensed consolidated balance sheets. -3- DURA AUTOMOTIVE SYSTEMS, INC. AND SUBSIDIARIES CONDENSED CONSOLIDATED BALANCE SHEETS (AMOUNTS IN THOUSANDS - UNAUDITED) JULY 2, DECEMBER 31, 2006 2005 ---------- ------------ ASSETS Current assets: Cash and cash equivalents $ 123,042 $ 101,889 Accounts receivable, net of reserve for doubtul accounts and sales allowance of $4,920 at July 2, 2006 and $5,061 at December 31, 2005 332,563 291,119 Inventories 142,625 132,148 Other current assets 113,917 107,650 ---------- ---------- Total current assets 712,147 632,806 ---------- ---------- Property, plant and equipment, net 473,233 458,258 Goodwill, net 887,870 854,296 Other assets, net of accumulated amortization of $21,412 at July 2, 2006 and $19,377 at December 31, 2005 72,233 129,849 ---------- ---------- $2,145,483 $2,075,209 ========== ========== LIABILITIES AND STOCKHOLDERS' INVESTMENT Current liabilities: Accounts payable $ 250,960 $ 265,560 Accrued liabilities 197,908 180,622 Current maturities of long-term debt 3,042 3,473 ---------- ---------- Total current liabilities 451,910 449,655 ---------- ---------- Long-term debt, net of current maturities 278,809 171,577 Senior unsecured notes 400,000 400,000 Senior subordinated notes 532,519 523,906 Convertible trust preferred securities subject to mandatory redemption 55,250 55,250 Senior notes - derivative instrument adjustment (22,968) (10,781) Minority interests 5,122 4,864 Other noncurrent liabilities 190,454 141,031 Stockholders' investment: Common stock 189 188 Additional paid-in capital 352,271 351,994 Treasury stock at cost (1,781) (1,948) Accumulated deficit (229,816) (91,528) Accumulated other comprehensive income 133,524 81,001 ---------- ---------- Total stockholders' investment 254,387 339,707 ---------- ---------- $2,145,483 $2,075,209 ========== ========== The accompanying notes are an integral part of these condensed consolidated balance sheets. -4- DURA AUTOMOTIVE SYSTEMS, INC. AND SUBSIDIARIES CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS (AMOUNTS IN THOUSANDS - UNAUDITED) SIX MONTHS ENDED --------------------------- JULY 2, 2006 JULY 3, 2005 ------------ ------------ OPERATING ACTIVITIES: Loss from continuing operations $(139,203) $ (1,767) Adjustments to reconcile loss from continuing operations to net cash used in operating activities - Depreciation, amortization and asset impairment 43,110 41,708 Amortization of deferred financing fees 2,007 5,266 Deferred income taxes 91,584 1,866 Changes in other operating items: Accounts receivable (30,857) (85,878) Inventories (6,199) 10,473 Other current assets (12,550) (5,736) Accounts payable and accrued liabilities 3,810 (4,800) Other assets, liabilities and non-cash items (1,785) (21,213) --------- --------- Net cash used in operating activities (50,083) (60,081) --------- --------- INVESTING ACTIVITIES: Capital expenditures, net (43,938) (27,604) Other investing items 2,151 -- --------- --------- Net cash used in investing activities (41,787) (27,604) --------- --------- FINANCING ACTIVITIES: Long-term borrowings 76,246 149,994 Repayments of long-term borrowings (2,299) (146,946) Deferred gain on termination of interest rate swap -- 11,374 Net borrowings under revolving credit facilities 32,500 -- Proceeds from issuance of common stock and exercise of stock options, net 189 444 Debt issuance costs (1,964) (7,001) Other, net -- 594 --------- --------- Net cash provided by financing activities 104,672 8,459 --------- --------- EFFECT OF EXCHANGE RATE CHANGES ON CASH AND CASH EQUIVALENTS 8,456 (10,535) --------- --------- NET CHANGE IN CASH AND CASH EQUIVALENTS FROM CONTINUING OPERATIONS 21,258 (89,761) NET OPERATING CASH FLOW USED IN DISCONTINUED OPERATIONS (105) (106) CASH AND CASH EQUIVALENTS: Beginning of period 101,889 191,568 --------- --------- End of period $ 123,042 $ 101,701 ========= ========= SUPPLEMENTAL DISCLOSURE: Cash paid for interest $ 54,008 $ 45,385 Cash paid for income taxes $ 6,347 $ 11,602 Unpaid capital expenditures $ 8,465 $ 3,477 The accompanying notes are an integral part of these condensed consolidated statements. -5- DURA AUTOMOTIVE SYSTEMS, INC. AND SUBSIDIARIES NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED) 1. ORGANIZATION AND BASIS OF PRESENTATION: DURA Automotive Systems, Inc. (a Delaware Corporation) is a holding company whose predecessor was formed in 1990. DURA Automotive Systems, Inc. and its subsidiaries (collectively referred to as "DURA", "Company", "we", "our" and "us") is a leading independent designer and manufacturer of driver control systems, seating control systems, glass systems, engineered assemblies, structural door modules and exterior trim systems for the global automotive and recreation & specialty vehicle ("RVSV") industries. We sell our products to every major North American, Asian and European automotive original equipment manufacturer ("OEM") and nearly every RVSV OEM. We have manufacturing and product development facilities located in the United States ("U.S."), Brazil, Canada, China, Czech Republic, France, Germany, Mexico, Portugal, Romania, Slovakia, Spain and the United Kingdom ("UK"). We also have a presence in India, Japan and Korea through sales offices, alliances or technical licenses. We have prepared our condensed consolidated financial statements, without audit, pursuant to the rules and regulations of the Securities and Exchange Commission ("SEC"). The information furnished in the condensed consolidated financial statements includes normal recurring adjustments and reflects all adjustments which are, in our opinion, necessary for a fair presentation of the results of operations and statements of financial position for the interim periods presented. Certain information and footnote disclosures normally included in financial statements prepared in accordance with general accepted accounting principles ("GAAP") in the United States have been condensed or omitted pursuant to such rules and regulations. We believe that the disclosures are adequate to make the information presented not misleading when read in conjunction with the financial statements and the notes thereto included in our Annual Report on Form 10-K, as filed with the SEC for the period ended December 31, 2005. Revenues and operating results for the six months ended July 2, 2006 are not necessarily indicative of the results to be expected for the full year. 2. SIGNIFICANT ACCOUNTING POLICIES: Principles of Consolidation: The accompanying consolidated financial statements include our accounts and those of our wholly and majority owned subsidiaries. Net income (loss) is adjusted by the portion of the net income of subsidiaries applicable to minority interests. All majority owned subsidiaries are consolidated with all intercompany accounts and activities being eliminated. The operating results of DURA GANXIANG Automotive Systems (Shanghai) Co., Ltd., of which we own 55% of its outstanding common stock and DURA Vehicle Component Co. Ltd., of which we own 90% of its outstanding common stock, are consolidated in the accompanying financial statements with the non owned portion shown as minority interest. Our 50% investment in DURATRONICS GmbH is carried on the equity method as we do not exert controlling interest over its operations. Cash Equivalents: Cash equivalents consist of money market instruments with original maturities of three months or less and are stated at cost, which approximates fair value. -6- Inventories: Inventories are valued substantially at the lower of first-in, first-out cost or market. Inventories consisted of the following (in thousands): JULY 2, DECEMBER 31, 2006 2005 -------- ------------ Raw materials $ 72,396 $ 61,687 Work-in-process 30,957 26,193 Finished goods 39,272 44,268 -------- -------- $142,625 $132,148 ======== ======== Other Current Assets: Other current assets consisted of the following (in thousands): JULY 2, DECEMBER 31, 2006 2005 -------- ------------ Excess of cost over billings on uncompleted tooling projects $ 68,170 $ 50,761 Deferred tax assets 3,036 17,978 Income and other tax receivables 20,147 17,937 Prepaid expenses and other 22,564 20,974 -------- -------- $113,917 $107,650 ======== ======== Excess of cost over billings on uncompleted tooling projects represents unbilled recoverable costs incurred by us in the production or procurement of customer owned tooling used by us in the manufacturing of our products. We receive a specific purchase order for this tooling and are reimbursed by the customer within one operating cycle. Costs are deferred until they are reimbursed by the customer. Forecasted losses on incomplete projects are recognized currently. Property, Plant and Equipment: Property, plant and equipment are stated at cost. For financial reporting purposes, depreciation is provided on the straight-line method over the following estimated useful lives: Buildings 20 to 30 years Machinery and equipment 3 to 20 years Leasehold improvements Shorter of useful life or lease term Maintenance and repairs are charged to expense as incurred. Major betterments and improvements which extend the useful life of the item are capitalized and depreciated. The cost and accumulated depreciation of property, plant and equipment retired or otherwise disposed of are removed from the related accounts and any residual values are charged or credited to income. Goodwill and Other Noncurrent Assets: Goodwill represents the excess of the purchase price over the fair value of the net assets acquired. In accordance with SFAS No. 142, we perform impairment tests using both a discounted cash methodology and a market multiple approach for each of our four reporting units (Control Systems, Body & Glass, Atwood Mobile Products and Other Operating Companies). This impairment test is conducted during the second quarter or whenever events or circumstances occur indicating that goodwill or other -7- intangible assets might be impaired. In connection with our ongoing review of goodwill, our analysis indicated the reported value of our goodwill in our Control Systems reporting unit, recorded in connection with various acquisitions that have been completed over the last ten years amounting to $626.4 million at July 2, 2006, may be materially impaired. No other impairments were indicated for the other three reporting units. Under SFAS No. 142, the next step which we must undertake is an impairment assessment of the Control Systems' goodwill. At this time, we are unable to make a good-faith estimate of the potential amount or range of amounts of the impairment charge. Such impairment charge will not result in future cash expenditures. While we may take a material accounting charge, we do not anticipate making any significant changes to the operations of this reporting unit other than those communicated as part of our operational restructuring plans. A summary of the carrying amount of goodwill is as follows (in thousands): JULY 2, DECEMBER 31, 2006 2005 -------- ------------ Beginning balance $854,296 $903,584 Currency translation adjustment 33,574 (49,087) Adjustments to goodwill -- (201) -------- -------- $887,870 $854,296 ======== ======== Other noncurrent assets consisted of the following (in thousands): JULY 2, DECEMBER 31, 2006 2005 ------- ------------ Deferred income taxes $13,979 $ 66,542 Debt financing costs, net of amortization of $21,117 at July 2, 2006 and $19,110 at December 31, 2005 19,072 19,115 Notes receivable 2,277 7,677 Other assets 19,537 18,868 Other intangible assets 17,368 17,647 ------- -------- $72,233 $129,849 ======= ======== The amortization of other intangible assets was not significant for the six months ended July 2, 2006 or the year ended December 31, 2005. Accrued Liabilities: Accrued liabilities consisted of the following (in thousands): JULY 2, DECEMBER 31, 2006 2005 -------- ------------ Compensation and benefits $ 97,593 $ 86,056 Income and other taxes 33,417 43,126 Interest 17,176 16,882 Facility closure, acquisition integrations and discontinued operations 6,837 5,638 Warranty and environmental 1,978 2,371 Other 40,907 26,549 -------- -------- $197,908 $180,622 ======== ======== -8- Other Noncurrent Liabilities: Other noncurrent liabilities consisted of the following (in thousands): JULY 2, DECEMBER 31, 2006 2005 -------- ------------ Pension and post-retirement benefits $ 59,888 $ 58,798 Facility closure, acquisition integrations and discontinued operations 18,057 17,014 Deferred tax liabilities 44,239 8,439 Warranty and environmental 12,278 12,283 Other 55,992 44,497 -------- -------- $190,454 $141,031 ======== ======== Revenue Recognition and Sales Commitments: We recognize revenue when title passes to our customers, which occurs primarily when products are shipped from our facilities to our customers. At the beginning of a given vehicle's life, we enter into agreements with our customers to produce products. Once such agreements are entered into by us, fulfillment of the customers' purchasing requirements is our obligation for the entire production life of the vehicle, with terms of up to seven years, and we generally have no provisions to terminate such contacts. In certain instances, we may be committed under existing agreements to supply product to our customers at selling prices which are not sufficient to cover the direct cost to produce such product. In such situations, we record a liability for the estimated amount of such future losses. Such losses are recognized at the time that the loss is probable and reasonably estimable and are recorded at the minimum amount necessary to fulfill our obligations to our customers. The estimated amounts of such losses recorded in the second quarter of 2006 were approximately $0.9 million. Restructuring Charges: We recognize restructuring charges in accordance with SFAS No. 88 "Employers' Accounting for Settlements and Curtailments of Defined Benefit Pension Plans and for Termination Benefits", SFAS No. 112 "Employer's Accounting for Post-employment Benefits", SFAS No. 144 "Accounting for the Impairment or Disposal of Long-Lived Assets", SFAS No. 146 "Accounting for Costs Associated with Exit or Disposal Activities" and EITF 95-3 "Recognition of Liabilities in Connection with a Purchase Business Combination." Such charges relate to exit activities and primarily include employee termination charges, lease expenses net of any actual or estimated sublease income, employee relocation, asset impairment charges, moving costs for related equipment and inventory, and other exit related costs associated with a plan approved by senior level management. The recognition of restructuring charges requires us to make certain assumptions and estimates as to the amount and when to recognize exit activity related charges. Quarterly, we re-evaluate the amounts recorded and adjust for changes in estimates as facts and circumstances change. Income Taxes: We account for income taxes in accordance with the provisions of SFAS No. 109 "Accounting for Income Taxes", which requires recognition of deferred tax assets and liabilities for the expected future tax consequences of events that have been included in the financial statements or tax returns to the extent pervasive evidence exists that they will be realized in future periods. Under this method, deferred tax assets and liabilities are determined based on differing treatment of items for financial reporting and income tax reporting purposes. The deferred tax balances are adjusted to reflect tax rates by tax jurisdiction, based on currently enacted tax laws, which will be in effect in the years in which the temporary differences are expected to reverse. -9- Comprehensive Income (loss): Comprehensive income (loss) reflects the change in equity of a business enterprise during a period from transactions and other events and circumstances from non owner sources. Our comprehensive income (loss) represents net income (loss) adjusted for foreign currency translation adjustments, minimum pension liability and the deferred gain (loss) on derivative instruments utilized to hedge our interest and foreign exchange exposures. Comprehensive income (loss) for the periods is as follows (in thousands): THREE MONTHS ENDED SIX MONTHS ENDED -------------------- -------------------- JULY 2, JULY 3, JULY 2, JULY 3, 2006 2005 2006 2005 --------- -------- --------- -------- Net income (loss) $(131,268) $ 2,959 $(138,288) $ (1,873) Other comprehensive income: Foreign currency translation adjustment 35,786 (36,477) 52,964 (57,287) Minimum pension liability (354) 234 (439) 399 Derivative instruments -- 334 -- -- --------- -------- --------- -------- Comprehensive income (loss) $ (95,836) $(32,950) $ (85,763) $(58,761) ========= ======== ========= ======== Fair Value of Financial Instruments: From time to time, we use forward exchange contracts to hedge our foreign currency exposure related to certain intercompany transactions. We normally designate these contracts at their inception as cash flow hedges. At July 2, 2006, we had no outstanding forward exchange contracts. We have outstanding interest rate swaps in the notional amount of $400.0 million that effectively convert the interest on our fixed rate 8.625% senior unsecured notes due May 2012 ("Senior Notes") to a variable rate of 9.18% at July 2, 2006. These interest rate swap contracts are with various high credit quality major financial institutions and expire in April 2012. At their inception, we designated these contracts as fair value hedges. At July 2, 2006 based upon market quotes, our swap contracts outstanding had a negative fair value of approximately $23.0 million, which is reflected in the consolidated balance sheet as long-term debt with a corresponding adjustment to the carrying value of the associated debt. We do not enter into or hold derivatives for trading or speculative purposes. Common Stock: The holder of each share of Class A common stock outstanding is entitled to one vote per share. Stock Based Awards: All grants of stock based awards subsequent to January 1, 2006, are accounted for in accordance with SFAS No. 123(R) "Share-based Payment." On October 27, 2005, the Compensation Committee of the Board of Directors approved the acceleration of vesting of all outstanding out-of-the-money unvested stock options; accordingly, all outstanding unvested stock options at that date (2.7 million) issued by us became fully vested. Use of Estimates: The preparation of consolidated financial statements in conformity with GAAP in the U.S. requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities, disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. The ultimate results could differ from these estimates. -10- Foreign Currency Translation: Assets and liabilities of our foreign operations that do not use the U.S. dollar as their functional currency are translated using the period end rates of exchange. Results of operations are translated using the average rates prevailing throughout the period. Translation gains or losses are included in accumulated other comprehensive income, a separate component of stockholders' investment. WARRANTY AND ENVIRONMENTAL: We face an inherent business risk of exposure to product liability and warranty claims in the event that our products fail to perform as expected and such failure of our products results, or is alleged to result, in bodily injury and/or property damage. OEMs are increasingly requiring their outside suppliers to guarantee or warrant their products and bear the costs of repair and replacement of such products under new vehicle warranties. Depending on the terms under which we supply products to an OEM, an OEM may hold us responsible for some or all of the repair or replacement costs of defective products under new vehicle warranties when the product supplied did not perform as represented. In addition, we are subject to the requirements of federal, state, local and foreign environmental and occupational health and safety laws and regulations. Some of our operations generate hazardous substances. Like all manufacturers, if a release of hazardous substances occurs or has occurred at or from any of our current or former properties or at a landfill or another location where we have disposed of wastes, we may be held liable for the contamination, which could be material. Our policy is to record reserves for customer warranty and environmental costs on a case by case basis at the time we believe such amounts are probable and reasonably estimable and to review these determinations on a quarterly basis, or more frequently as additional information is obtained. We have established reserves for issues that are probable and reasonably estimable in amounts management believes are adequate to cover reasonable adverse judgments. We determine our warranty and environmental reserves based on identified claims and the estimated ultimate projected claim cost. The final amounts determined for these matters could differ significantly from recorded estimates. We do not carry insurance for warranty or recall matters, as the cost and availability for such insurance, in the opinion of management, is cost prohibitive or not available. The following presents a summary of our warranty and environmental position (in thousands): WARRANTY: JULY 2, DECEMBER 31, 2006 2005 ------- ------------ Beginning balance $8,020 $ 8,874 Reductions for payments made (659) (3,288) Additional reserves recorded 382 2,847 Changes in preexisting reserves (115) (413) ------ ------- Ending balance $7,628 $ 8,020 ====== ======= ENVIRONMENTAL: JULY 2, DECEMBER 31, 2006 2005 -------- ----------- Beginning balance $ 6,634 $ 17,159 Reductions for payments made (38) (320) Changes in preexisting reserves 32 (10,205) -------- -------- Ending balance $ 6,628 $ 6,634 ======== ======== -11- 3. STOCKHOLDERS' INVESTMENT: Earnings (loss) per Share: Basic earnings (loss) per share were computed by dividing net income (loss) by the weighted average number of Class A common shares outstanding during the quarter. Diluted earnings (loss) per share for the six months ended July 2, 2006 and July 3, 2005 excludes the effects of outstanding stock options using the treasury stock method and the dilutive effects of the convertible trust preferred securities using the if-converted method, as they were antidilutive. The computations of earnings (loss) per share for the presented periods are as follows: (in thousands, except share amounts): THREE MONTHS ENDED SIX MONTHS ENDED ------------------- ------------------- JULY 2, JULY 3, JULY 2, JULY 3, 2006 2005 2006 2005 --------- ------- --------- ------- Net income (loss) applicable to common stockholders $(131,268) $ 2,959 $(138,288) $(1,873) ========= ======= ========= ======= Basic earnings (loss) per share: Income (loss) from continuing operations $ (6.95) $ 0.16 $ (7.39) $ (0.09) Discontinued operations (0.01) -- (0.01) (0.01) Cumulative effect of change in accounting principle -- -- 0.05 -- --------- ------- --------- ------- Net income (loss) $ (6.96) $ 0.16 $ (7.35) $ (0.10) ========= ======= ========= ======= Basic shares outstanding 18,861 18,704 18,834 18,683 ========= ======= ========= ======= Diluted earnings (loss) per share: Income (loss) from continuing operations $ (6.95) $ 0.16 $ (7.39) $ (0.09) Discontinued operations (0.01) -- (0.01) (0.01) Cumulative effect of change in accounting principle -- -- 0.05 -- --------- ------- --------- ------- Net income (loss) $ (6.96) $ 0.16 $ (7.35) $ (0.10) ========= ======= ========= ======= Diluted shares outstanding 18,861 18,818 18,834 18,683 ========= ======= ========= ======= Potential common shares of 5,554,518 and 5,762,018 related to our outstanding stock options were excluded from the computation of diluted earnings per share in 2006 and 2005, respectively. Potential common shares of 1,288,630 related to our Preferred Securities were excluded also from the computation of diluted earnings per share in 2006 and 2005. Inclusion of both of these potential common shares would have been antidilutive. Stock-Based Compensation Plans: On January 1, 2006, we adopted the fair value recognition provisions of SFAS No. 123(R) "Share-Based Payment", requiring us to recognize expense related to the fair value of our stock based compensation awards. We elected the modified prospective transition method as permitted by SFAS No. 123(R). Under this transition method, any stock based compensation expense includes: (a) compensation expense for all stock based compensation awards granted prior to, but not yet vested as of January 1, 2006, based on the grant date fair value estimated in accordance with the original provisions of SFAS No. 123 "Accounting for Stock Based Compensation"; and (b) compensation expense for all stock based compensation awards granted subsequent to January 1, 2006, based on the grant date fair value estimated in accordance with the provisions of SFAS No. 123(R). On October 27, 2005, the Compensation Committee of the Board of Directors approved the acceleration of all out-of-the-money unvested stock options outstanding on that date; accordingly, there was no SFAS 123(R) expense for the six months ended July 2, 2006. -12- The effect of the stock issued under the Employee Stock Purchase Plan was not material for the six months ended July 2, 2006 and July 3, 2005, respectively. There were 1,497,500 regular options granted during the quarter ended July 3, 2005. On May 31, 2006, the Compensation Committee of our Board of Directors granted 1,600,000 performance based share grants to the seven company officers comprising our Leadership Team. The fair value at the grant date was $2.31 per share, and will expire May 31, 2008 if the required performance goal is not obtained as determined by the Compensation Committee. The required performance goal established by the Compensation Committee is the completion of a material improvement in the Company's consolidated balance sheet. The Compensation Committee has concluded that as of July 2, 2006, it is less than likely that the stated goal will be obtained given current industry conditions. Accordingly, no related expense has been recorded in the statement of operations for the three and six months ended July 2, 2006. Thus, as prescribed by SFAS No. 128, these shares are not included in basic or dilutive earnings per share calculations because the contingency for issuance was not met and because they are anti-dilutive. The following tables illustrate our pro forma net income (loss) and pro forma earnings (loss) per share under the fair value recognition provisions of SFAS No. 123 to stock-based compensation during the three and six months ended July 3, 2005 (in thousands, except per share amounts): THREE MONTHS ENDED SIX MONTHS ENDED JULY 3, JULY 3, 2005 2005 ------------------ ---------------- Net income (loss), as reported $2,959 $(1,873) Add: Stock based compensation expense included in reported net income (loss), net of tax $ -- $ -- Deduct: Stock based compensation expense determined under fair value method for all awards, net of tax $ (938) $(1,684) ------ ------- Net income (loss) $2,021 $(3,557) ====== ======= Basic earnings (loss) per share As Reported $ 0.16 $ (0.10) Pro Forma $ 0.11 $ (0.19) Diluted earnings (loss) per share As Reported $ 0.16 $ (0.10) Pro Forma $ 0.11 $ (0.19) The following table summarizes the stock option transactions for the six months ended July 2, 2006: WEIGHTED WEIGHTED -AVERAGE -AVERAGE REMAINING SHARES EXERCISE CONTRACTUAL AGGREGATE UNDER PRICE PER TERM (IN INTRINSIC OPTION SHARE YEARS) VALUE --------- --------- ----------- --------- Outstanding, December 31, 2005 5,751,268 $10.15 6.8 $-- Granted -- -- -- -- Exercised -- -- -- -- Forfeited (196,750) 6.35 -- -- --------- ------ --- --- Outstanding, July 2, 2006 5,554,518 10.29 6.3 -- ========= ====== === === -13- 4. DISCONTINUED OPERATIONS: At July 2, 2006, we had remaining accruals related to the divestiture of our Mechanical Assemblies Europe business from the fourth quarter of 2002 of $17.8 million, primarily relating to the future net lease costs on facilities retained by us, which are through 2021. Included in the $17.8 million is $3.0 million of acquisition integration reserves related to facility closures. The activity relating to accruals for discontinued operations for the six months ended July 2, 2006 and July 3, 2005 are as follows (in thousands): SIX MONTHS ENDED ----------------- JULY 2, JULY 3, 2006 2005 ------- ------- Beginning balance $17,004 $18,484 Reductions for payments made (295) (296) Changes in pre-existing reserves -- -- Accretion 308 301 Foreign exchange impact 807 (1,015) ------- ------- Ending balance $17,824 $17,474 ======= ======= 5. FACILITY CONSOLIDATION, ASSET IMPAIRMENT AND OTHER CHARGES: Facility Consolidation: In the six months ended July 2, 2006, we recorded facility consolidation, asset impairment and other charges of $5.5 million, consisting of severance costs of $2.8 million, asset impairments of $1.6 million and facility closure and other exit activity costs of $1.1 million. In February 2006, we announced our "50-cubed" operational restructuring plan designed to enhance performance optimization, worldwide efficiency and financial results. The restructuring plan is expected to impact over 50% of our worldwide operations either through product movement or facility closures. We expect to complete this action by year end 2007. Cash expenditures for the restructuring plan are expected to be approximately $100 million, which includes capital expenditures between $25 and $35 million. Restructuring cash expenses will relate primarily to employee severance, facility closure and product move costs. The restructuring plan will be financed with cash on hand and availability under our existing revolving credit facility. We believe that our current available liquidity will provide us with the funds necessary to execute this restructuring plan along with our ongoing operating cash requirements. Should our current liquidity not be adequate to fund the restructuring plan and/or our ongoing cash requirements for operations, we may be required to modify our plan. Major ongoing and completed restructuring actions are as follows. - In May 2006, we announced that we would close our Brantford, Ontario Canada, manufacturing facility by June 2007 as part of our previously announced February 2006 operational "50-cubed" restructuring plan. The 66,000 square foot plant makes a variety of automotive column shift assemblies. The facility closing will impact approximately 120 jobs and we will transfer Brantford production to other DURA facilities to improve overall capacity utilization. Severance related charges of $1.9 million have been recorded in 2006; all of which was recorded in the second quarter of 2006. - In June 2006, we announced the proposed closing of our manufacturing facility in Llanelli, United Kingdom as part of our "50-cubed" operational restructuring plan, in order to improve our overall capacity utilization. The 118,000 square-foot plant makes automotive cable control systems and currently employs approximately 270 people. We are currently in the consultation process with Llanelli's AMICUS trade union concerning the proposed closing, and therefore have not determined if the plant will in fact be closed. Other restructuring charges of $0.2 million have been recorded in the second quarter of 2006. -14- - In association with our announced February 2006 operational "50-cubed" restructuring plan, we incurred year-to-date 2006 severance related charges of $0.2 million for one of our Spanish facilities, recorded during the second quarter of 2006. - In association with our announced February 2006 operational "50-cubed" restructuring plan, we have notified in July 2006 at our LaGrange, Indiana plant that we are closing the facility. The plant, which currently employs approximately 270 people, manufactures a variety of window systems for the recreation vehicle, mass transit and heavy truck markets. Production of the window systems will be transferred to other production facilities. We are currently in negotiations with the respective union concerning severance and have not yet determined the charge. - Also in association with our announced February 2006 operational "50-cubed" restructuring plan, we incurred year-to-date Lawrenceburg facility production movement costs of $0.5 million, of which $0.3 million was incurred in the second quarter of 2006. - In 2004 we announced a plan to exit our Brookfield, Missouri, facility and combine the business with other operations. This action is complete and resulted in year-to-date 2006 total charges of $0.1 million, which was recorded during the second quarter of 2006. In 2005, we incurred charges of $0.9 million. - During the fourth quarter of 2005, we began the streamlining of a North American plant that will be completed in 2007. Certain employee severance related charges totaling $1.4 million were incurred, of which $1.3 million was recorded in the fourth quarter of 2005. Additional severance related charges of $0.1 million were recorded in the second quarter of 2006. - During the third quarter of 2005, in order to improve capacity utilization, we announced a plan to streamline an Einbeck, Germany, manufacturing operation. This action is substantially completed and resulted in no severance cost in 2006. - During the second quarter of 2005, in order to improve capacity utilization, we announced a plan to streamline a Plettenberg, Germany, manufacturing operation during 2005 and 2006. In the third quarter of 2005, we received approval for this action from the appropriate Workers' Council and Union. Full identification of the actual employees has been substantially completed. Total severance costs of $4.4 million are expected upon final identifications of all applicable employees. Approximately $3.6 million has already been recorded, including $0.4 million for the six months ended July 2, 2006. - During the first quarter of 2005, we announced a plan to centralize our enterprise resource planning systems and centralize many of our functional operations to better align with current business levels. These actions are ongoing domestically as we continue to migrate our operations. We are unable to estimate future severance costs as applicable employees have not been identified. Approximately $1.3 million of severance related charges were incurred in 2005. No additional costs have been incurred for the six months ended July 2, 2006. We have not formalized the total impact to our international operations, since meaningful migration and centralization will not begin until late 2006. We do expect that upwards of 200 individuals could be impacted. We have not yet specifically identified which individuals or group of individuals will be impacted, or in which international locations they reside. Therefore, we are not able to estimate the termination liability impact at this time. We do expect, however, that the international termination costs for this action will exceed the related estimate for our U.S. operations. -15- On July 27, 2006, we announced plans to reduce our indirect workforce by 510 individuals in addition to the previously announced "50-cubed" operational restructuring plan. The rationale for this workforce reduction is to more appropriately align our indirect workforce with current sales volumes. We anticipate having this goal accomplished by the end of 2006. Asset Impairments. For the six months ended July 2, 2006 and July 3, 2005, we recorded $1.6 million and $1.1 million, respectively, of asset impairment charges related to prior facility consolidation actions. These charges are reflected as facility consolidation, asset impairments and other charges in the consolidated statements of operations and were accounted for in accordance with SFAS No. 144 "Accounting for the Impairment or Disposal of Long-Lived Assets". A rollforward of the accruals for facility consolidation, asset impairments and other charges by quarter for the six months ended July 2, 2006 is as follows (in thousands): FACILITY EMPLOYEE ASSET CLOSURE TERMINATION IMPAIRMENT AND BENEFITS CHARGES OTHER COSTS TOTAL ----------- ---------- ----------- ------- Balance December 31, 2005 $3,952 $ -- $ 521 $ 4,473 Adjustments/Charges 523 1,630 419 2,572 Cash utilizations (808) -- (335) (1,143) Noncash foreign exchange impact and other 33 (1,630) 34 (1,563) ------ ------- ----- ------- Balance April 2, 2006 $3,700 $ -- $ 639 $ 4,339 Adjustments/Charges 2,286 -- 592 2,878 Cash utilizations (336) -- (704) (1,040) Noncash foreign exchange impact and other (502) (37) (539) ------ ------- ----- ------- Balance July 2, 2006 $5,148 $ -- $ 490 $ 5,638 ====== ======= ===== ======= 6. ACQUISITION INTEGRATIONS: We have developed and implemented the majority of the facility consolidation plans designed to integrate the operations of our past acquisitions. As of July 2, 2006, we have $1.4 million of purchase liabilities recorded in conjunction with the acquisitions, principally related to costs associated with the shutdown and consolidation of certain acquired facilities. No costs were incurred or charged to these reserves during the six months ended July 2, 2006. -16- 7. LONG-TERM DEBT: Long-term debt consisted of the following (in thousands): JULY 2, DECEMBER 31, 2006 2005 ---------- ------------ Credit Agreement: Revolving credit facility $ 50,000 $ 17,500 Second lien term loan 225,000 150,000 Senior unsecured notes 400,000 400,000 Senior subordinated notes 532,519 523,906 Convertible trust preferred securities subject to mandatory redemption 55,250 55,250 Senior notes - derivative instrument adjustment (22,968) (10,781) Other 6,851 7,550 ---------- ---------- 1,246,652 1,143,425 ---------- ---------- Less - Current maturities (3,042) (3,473) $1,243,610 $1,139,952 ========== ========== In May 2005, we entered into new senior secured credit facilities with an aggregate borrowing capacity of $325 million, consisting of a five-year $175 million asset based revolving credit facility (the "Credit Agreement") and a six-year $150 million senior secured second lien term loan (the "Second Lien Term Loan" and together with the Credit Agreement, the "Credit Facilities"). In March 2006, we completed a $75 million upsize to our Second Lien Term Loan. In connection with the transaction, we amended both our existing $150 million Second Lien Term Loan and Credit Agreement. Debt issuance costs of $2.0 million were incurred on this transaction, resulting in net cash proceeds of $73.0 million, of which $46.3 million was used to reduce our outstanding borrowings under the Credit Agreement. Interest under the Credit Facilities is based on LIBOR. The Second Lien Term Loan is due and payable in its entirety in May 2011. The Credit Agreement is an asset-backed revolving credit facility, which is supported by a borrowing base that is calculated monthly. Availability under the Credit Agreement is determined by advances against eligible accounts receivables, eligible inventory balances and certain fixed assets. On July 2, 2006, our availability under the Credit Agreement was $96.3 million (net of $18.8 million of letters of credit commitments). Our borrowings under the Credit Agreement are secured by a first priority lien on certain U.S. and Canadian assets and a 65% pledge of the stock of our foreign subsidiaries. Our borrowings under the Second Lien Term Loan are secured by a second priority lien on all of the U.S. assets and a 65% pledge of the stock of certain of foreign subsidiaries. The Credit Agreement contains various restrictive covenants, which among other things: limit indebtedness, investments, capital expenditures and certain dividends. The Credit Agreement also requires us to maintain a minimum fixed charge coverage ratio if excess availability, as defined, is less than $35 million. Our excess availability as of July 2, 2006 exceeds the minimum and, as a result, we are not currently required to maintain this minimum fixed charge coverage ratio. We believe we were in compliance with all of the covenants contained in the Credit Agreement as of July 2, 2006. The Credit Agreement provides us with the ability to denominate a portion of our revolving credit borrowings in Canadian dollars up to an amount equal to $17.2 million. We have outstanding interest rate swaps in the notional amount of $400.0 million that effectively converts the interest on our Senior Notes to a variable rate of 9.18% at July 2, 2006. These interest rate swap contracts are with various high credit quality major financial institutions and expire in April 2012. At their inception, we designated these contracts as fair value hedges. At July 2, 2006, based upon market quotes, our swap contracts outstanding had a negative fair value of $23.0 million. -17- We use standby letters of credit to guarantee our performance under various contracts and arrangements. These letter of credit contracts expire annually and are usually extended on a year-to-year basis. As of July 2, 2006, we had outstanding letters of credit of $18.8 million. We do not believe that they will be required to be drawn. We are exposed to various market risks, including changes in foreign currency exchange rates and interest rates. Market risk is the potential loss arising from adverse changes in market rates and prices, such as foreign currency exchange and interest rates. We do not enter into derivatives or other financial instruments for trading or speculative purposes. We enter into financial instruments to manage and reduce the impact of changes in foreign currency exchange rates and interest rates. The counter parties to these financial instruments are major financial institutions. From time to time, we may also use forward exchange contracts to hedge our foreign currency exposure related to certain intercompany transactions. There were no contracts outstanding at July 2, 2006. 8. NEW AND PROPOSED ACCOUNTING PRONOUNCEMENTS: The Emerging Issues Task Force ("EITF") released EITF Issue No. 05-05, "Accounting for Early Retirement or Post Employment Programs with Specific Features (such as Terms Specified in Altersteilzeit Early Retirement Arrangements)". Altersteilzeit (ATZ) in Germany is an early retirement program designed to create an incentive for employees, within a certain age group, to leave their employers before the legal retirement age. Although established by law, the actual arrangement between employers and employees is negotiated. Effective, January 1, 2006, we adopted EITF Issue 05-05, which resulted in a favorable impact of $1.0 million, net of income taxes of $0.7 million, to net income for the six months ended July 2, 2006. This amount is reflected in the condensed consolidated statement of operations as a cumulative effect of a change in accounting principle. The FASB revised SFAS No. 123 in December 2004 and issued SFAS No. 123(R). This statement supersedes APB No. 25, which resulted in no stock-based employee compensation cost related to stock options if the options granted had an exercise price equal to the market value of the underlying common stock on the date of grant. SFAS No. 123(R) requires recognition of employee services provided in exchange for a share-based payment based on the grant date fair market value. We adopted SFAS No. 123(R) as of January 1, 2006. This statement applies to all new awards issued as well as awards modified, repurchased, or cancelled. Additionally, for stock-based awards issued prior to the effective date, compensation cost attributable to future services will be recognized as the remaining service is rendered. We adopted SFAS No. 123(R) following the modified prospective basis. In June 2006, the FASB issues FASB Interpretation No. 48 "Accounting for Uncertainty in Income Taxes", an interpretation of FAB Statement No. 109 (FIN 48). This interpretation is effective for fiscal years beginning after December 15, 2006. We are currently reviewing the requirements of FIN 48 and its impact to us. 9. DEFINED BENEFIT PLANS AND POST-RETIREMENT BENEFITS: We sponsor 13 defined benefit plans that cover certain hourly and salaried employees in the United States and certain European countries. Our policy is to make annual contributions to the plans to fund the normal cost as required by local regulations. In addition, we have 9 postretirement medical benefit plans for certain employee groups and have recorded a liability for its estimated obligation under these plans. -18- The components of net periodic benefit costs are as follows (in thousands): POSTRETIREMENT BENEFITS PENSION BENEFITS OTHER THAN PENSIONS THREE MONTHS ENDED THREE MONTHS ENDED --------------------------- --------------------------- JULY 2, 2006 JULY 3, 2005 JULY 2, 2006 JULY 3, 2005 ------------ ------------ ------------ ------------ Service cost $ 576 $ 545 $213 $ 185 Interest cost 2,065 2,079 277 349 Expected return on plan assets (1,653) (1,644) -- -- Amendments/curtailments -- -- -- (3,441) Amortization of prior service cost Recognized actuarial loss 274 294 (28) -- 746 367 60 48 ------- ------- ---- ------- Net periodic benefit cost $ 2,008 $ 1,641 $522 $(2,859) ======= ======= ==== ======= POSTRETIREMENT BENEFITS PENSION BENEFITS OTHER THAN PENSIONS SIX MONTHS ENDED SIX MONTHS ENDED --------------------------- --------------------------- JULY 2, 2006 JULY 3, 2005 JULY 2, 2006 JULY 3, 2005 ------------ ------------ ------------ ------------ Service cost $ 1,138 $ 1,132 $ 418 $ 370 Interest cost 4,102 4,170 548 800 Expected return on plan assets (3,286) (3,295) -- -- Amendments/curtailments -- -- -- (3,441) Amortization of prior service cost 493 589 (55) -- Recognized actuarial loss 1,485 737 118 138 ------- ------- ------ ------- Net periodic benefit cost $ 3,932 $ 3,333 $1,029 $(2,133) ======= ======= ====== ======= We previously disclosed in our financial statements for the year ended December 31, 2005, that we expected to contribute $8.5 million to our pension plans and $1.3 million to our post-retirement medical benefit plans in 2006. As of July 2, 2006, $5.1 million and $0.5 million in contributions have been made to the pension and postretirement benefit plans, respectively. We anticipate contributing an additional $3.4 million to our pension plans and $0.8 million to our post-retirement medical benefit plans in 2006 for total estimated contributions of $9.8 million. 10. INCOME TAXES: During our second quarter of 2006 evaluation of recorded deferred tax assets, we concluded that the current relevant negative evidence was more pervasive than in prior periods and indicated we would more likely than not, not realize our U.S. deferred tax assets. Accordingly, we provided a full valuation allowance against all applicable U.S. deferred tax assets amounting to $117.2 million. A valuation allowance is required when it is more likely than not that all or a portion of a deferred tax asset will not be realized. Significant judgment is required in determining our provision for income taxes, deferred tax assets and liabilities and any valuation allowance recorded against our net deferred tax assets. We have recorded a valuation allowance of $90.8 million in the three months ended July 2, 2006, against U.S. deferred tax assets recorded as of December 31, 2005. Additionally, an approximate $26.4 million valuation adjustment was provided for against potential U.S. deferred taxes associated with the U.S. tax losses incurred in the first six months of 2006. The valuation allowance is based on our review of all available positive and negative evidence, including our past and future performance in the jurisdictions in which we operate, the market environment in which we operate, the utilization of tax attributes in the past, the length of carryback and carryforward periods in jurisdictions and evaluation of -19- potential tax planning strategies. Management concluded this quarter there is overwhelming negative evidence that the related deferred tax assets would not be realized. In prior quarters, the positive evidence outweighed the negative evidence. In the event that actual results differ from these estimates or we adjust these estimates in future periods, the effects of these adjustments could materially impact our financial position and results of operations. The net current and noncurrent deferred tax liability as of July 2, 2006, was $30.0 million. In addition during 2003 and 2004, we recorded total losses from discontinued operations of $129.4 million related to the disposition of the Mechanical Assemblies Europe business. We have not recorded tax benefits for these losses as we believe it is more likely than not that such benefits will not be realized. To the extent we recognize or can reasonably support the future realization of these U.S. deferred taxes assets, the valuation allowance will be adjusted accordingly. 11. CONDENSED CONSOLIDATING GUARANTOR AND NON-GUARANTOR FINANCIAL INFORMATION: The following consolidating financial information presents balance sheets, statements of operations and cash flow information related to our business. Each Guarantor, as defined, is a direct or indirect wholly owned subsidiary and has fully and unconditionally guaranteed the Senior Subordinated Notes issued by DURA Operating Corp. ("DOC"), on a joint and several basis. Separate financial statements and other disclosures concerning the Guarantors have not been presented because management believes that such information is not material to investors. The Non-Guarantor Companies financial information principally represents our non U.S. operations. -20- DURA AUTOMOTIVE SYSTEMS, INC. CONDENSED CONSOLIDATING BALANCE SHEET AS OF JULY 2, 2006 (AMOUNTS IN THOUSANDS - UNAUDITED) DURA NON- OPERATING GUARANTOR GUARANTOR CORP. COMPANIES COMPANIES ELIMINATIONS CONSOLIDATED ---------- --------- ---------- ------------ ------------ ASSETS Current assets: Cash and cash equivalents $ 2,287 $ 72 $ 120,683 $ -- $ 123,042 Accounts receivable, net of reserve for doubtful accounts and sales allowance of $4,920 44,489 90,247 197,827 -- 332,563 Inventories 9,616 59,266 73,743 -- 142,625 Other current assets 23,647 19,309 70,961 -- 113,917 Due from affiliates 202,196 23,701 40,459 (266,356) -- ---------- -------- ---------- ----------- ---------- Total current assets 282,235 192,595 503,673 (266,356) 712,147 ---------- -------- ---------- ----------- ---------- Property, plant and equipment, net 56,860 109,990 306,383 473,233 Investment in subsidiaries 862,435 28,843 192,322 (1,083,600) -- Notes receivable from affiliates 467,773 431,975 30,000 (929,748) -- Goodwill, net 380,907 128,773 378,190 -- 887,870 Other assets, net of accumulated amortization of $21,412 39,948 12,265 20,020 -- 72,233 ---------- -------- ---------- ----------- ---------- Total Assets $2,090,158 $904,441 $1,430,588 $(2,279,704) $2,145,483 ========== ======== ========== =========== ========== LIABILITIES AND STOCKHOLDERS' INVESTMENT Current liabilities: Accounts payable $ 41,884 $ 57,111 $ 151,965 $ -- $ 250,960 Accrued liabilities 58,274 12,884 126,750 -- 197,908 Current maturities of long-term debt 554 -- 2,488 -- 3,042 Due to affiliates 60,047 178,738 27,571 (266,356) -- ---------- -------- ---------- ----------- ---------- Total current liabilities 160,759 248,733 308,774 (266,356) 451,910 ---------- -------- ---------- ----------- ---------- Long-term debt, net of current maturities 275,000 -- 3,809 -- 278,809 Senior unsecured notes 400,000 -- -- -- 400,000 Senior subordinated notes 532,519 -- -- -- 532,519 Convertible trust preferred securities subject to mandatory redemption 55,250 -- -- -- 55,250 Senior notes - derivative instrument adjustment (22,968) -- -- -- (22,968) Other noncurrent liabilities 127,745 1,043 61,666 -- 190,454 Minority interest -- -- 5,122 -- 5,122 Notes payable to affiliates 436,975 246,691 246,082 (929,748) -- ---------- -------- ---------- ----------- ---------- Total liabilities 1,965,280 496,467 625,453 (1,196,104) 1,891,096 ---------- -------- ---------- ----------- ---------- Stockholders' investment 140,744 407,974 655,745 (1,083,600) 120,863 Accumulated other comprehensive income (15,866) -- 149,390 -- 133,524 ---------- -------- ---------- ----------- ---------- Total Liabilities and Stockholders' Investment $2,090,158 $904,441 $1,430,588 $(2,279,704) $2,145,483 ========== ======== ========== =========== ========== -21- DURA AUTOMOTIVE SYSTEMS, INC. CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS FOR THE THREE MONTHS ENDED JULY 2, 2006 (AMOUNTS IN THOUSANDS - UNAUDITED) DURA NON- OPERATING GUARANTOR GUARANTOR CORP. COMPANIES COMPANIES ELIMINATIONS CONSOLIDATED --------- --------- --------- ------------ ------------ Revenues $ 65,572 $188,805 $322,430 $ (3,481) $ 573,326 Cost of sales 71,112 174,496 292,929 (3,481) 535,056 --------- -------- -------- -------- --------- Gross profit (loss) (5,540) 14,309 29,501 -- 38,270 Selling, general and administrative expenses 15,021 6,900 15,929 -- 37,850 Facility consolidation, asset impairment and other charges (10) 303 2,585 -- 2,878 Amortization expense 56 45 4 -- 105 --------- -------- -------- -------- --------- Operating income (loss) (20,607) 7,061 10,983 -- (2,563) Interest expense 26,579 346 2,678 -- 29,603 Interest income (202) (1) (569) -- (772) --------- -------- -------- -------- --------- Income (loss) from continuing operations before provision for income taxes and minority interest (46,984) 6,716 8,874 -- (31,394) Provision (benefit) for income taxes 107,274 (4,310) (3,350) -- 99,614 Equity in (earnings) losses of affiliates, net (21,834) -- (542) 22,531 155 Dividends from affiliates (1,155) -- -- 1,155 -- --------- -------- -------- -------- --------- Income (loss) from continuing operations (131,269) 11,026 12,766 (23,686) (131,163) Gain (loss) from discontinued operations, net -- -- (105) -- (105) --------- -------- -------- -------- --------- Net income (loss) $(131,269) $ 11,026 $ 12,661 $(23,686) $(131,268) ========= ======== ======== ======== ========= -22- DURA AUTOMOTIVE SYSTEMS, INC. CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS FOR THE SIX MONTHS ENDED JULY 2, 2006 (AMOUNTS IN THOUSANDS - UNAUDITED) DURA NON- OPERATING GUARANTOR GUARANTOR CORP. COMPANIES COMPANIES ELIMINATIONS CONSOLIDATED --------- --------- --------- ------------ ------------ Revenues $ 132,082 $396,762 $637,125 $ (8,265) $1,157,704 Cost of sales 141,016 361,614 571,107 (8,265) 1,065,472 --------- -------- -------- -------- ---------- Gross profit (loss) (8,934) 35,148 66,018 -- 92,232 Selling, general and administrative expenses 29,265 14,290 31,224 -- 74,779 Facility consolidation, asset impairment and other charges -- 2,363 3,087 -- 5,450 Amortization expense 111 91 8 -- 210 --------- -------- -------- -------- ---------- Operating income (loss) (38,310) 18,404 31,699 -- 11,793 Interest expense 50,280 736 5,518 -- 56,534 Interest income (343) (2) (1,184) -- (1,529) --------- -------- -------- -------- ---------- Income (loss) from continuing operations before provision for income taxes and minority interest (88,247) 17,670 27,365 -- (43,212) Provision (benefit) for income taxes 92,301 -- 3,480 -- 95,781 Equity in (earnings) losses of affiliates, net (39,810) -- (1,334) 41,354 210 Dividends from affiliates (2,450) -- -- 2,450 -- --------- -------- -------- -------- ---------- Income (loss) from continuing operations (138,288) 17,670 25,219 (43,804) (139,203) Cumulative effect of change in accounting principle, net of tax of $712 -- -- 1,020 -- 1,020 Gain (loss) from discontinued operations, net -- -- (105) -- (105) --------- -------- -------- -------- ---------- Net income (loss) $(138,288) $ 17,670 $ 26,134 $(43,804) $ (138,288) ========= ======== ======== ======== ========== -23- DURA AUTOMOTIVE SYSTEMS, INC. CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS FOR THE SIX MONTHS ENDED JULY 2, 2006 (AMOUNTS IN THOUSANDS - UNAUDITED) DURA NON- OPERATING GUARANTOR GUARANTOR CORP. COMPANIES COMPANIES ELIMINATIONS CONSOLIDATED --------- --------- --------- ------------ ------------ OPERATING ACTIVITIES: Income (loss) from continuing operations $(138,288) $ 17,671 $ 25,218 $(43,804) $(139,203) Adjustments to reconcile income (loss) from continuing operations to net cash provided by (used in) operating activities: Depreciation, amortization and asset impairment 5,299 11,159 26,652 -- 43,110 Amortization of deferred financing fees 2,007 -- -- -- 2,007 Deferred income taxes 90,774 -- 810 -- 91,584 Changes in other operating items: Accounts receivable (4,858) (1,740) (24,259) -- (30,857) Inventories 402 (4,124) (2,477) -- (6,199) Other current assets (4,140) (9,314) 904 -- (12,550) Accounts payable and accrued liabilities 1,328 (13,947) 16,429 -- 3,810 Other assets, liabilities and non-cash items (285) 71 (1,571) -- (1,785) --------- -------- -------- -------- --------- Net cash provided by (used in) operating activities (47,761) (224) 41,706 (43,804) (50,083) --------- -------- -------- -------- --------- INVESTING ACTIVITIES: Other investing items (49,579) 17,225 (6,849) 41,354 2,151 Capital expenditures, net (8,373) (14,439) (21,126) -- (43,938) --------- -------- -------- -------- --------- Net cash provided by (used in) investing activities (57,952) 2,786 (27,975) 41,354 (41,787) --------- -------- -------- -------- --------- FINANCING ACTIVITIES: Long-term borrowings 75,000 -- 1,246 -- 76,246 Repayments of long-term borrowings (1,635) -- (664) -- (2,299) Net repayments under revolving credit facilities 32,500 -- -- -- 32,500 Proceeds from issuance of common stock and exercise of stock options 189 -- -- -- 189 Minority interest distributions -- (2,450) -- 2,450 -- Debt issuance costs (1,964) -- -- -- (1,964) --------- -------- -------- -------- --------- Net cash provided by (used in) financing activities 104,090 (2,450) 582 2,450 104,672 EFFECT OF EXCHANGE RATE CHANGES ON CASH -- -- 8,456 -- 8,456 --------- -------- -------- -------- --------- NET CHANGE IN CASH AND CASH EQUIVALENTS FROM CONTINUING OPERATIONS (1,623) 112 22,769 -- 21,258 NET OPERATING CASH FLOW USED IN DISCONTINUED OPERATIONS -- -- (105) -- (105) CASH AND CASH EQUIVALENTS: Beginning of period 3,911 (40) 98,018 -- 101,889 --------- -------- -------- -------- --------- End of period $ 2,288 $ 72 $120,682 $ -- $ 123,042 ========= ======== ======== ======== ========= -24- DURA AUTOMOTIVE SYSTEMS, INC. CONDENSED CONSOLIDATING BALANCE SHEET AS OF DECEMBER 31, 2005 (AMOUNTS IN THOUSANDS - UNAUDITED) DURA NON- OPERATING GUARANTOR GUARANTOR CORP. COMPANIES COMPANIES ELIMINATIONS CONSOLIDATED ---------- --------- ---------- ------------ ------------ (AMOUNTS IN THOUSANDS) ASSETS Current assets: Cash and cash equivalents $ 3,911 $ (40) $ 98,018 $ -- $ 101,889 Accounts receivable, net of allowances of $5,061 39,630 88,508 162,981 -- 291,119 Inventories 10,018 55,142 66,988 -- 132,148 Other current assets 30,247 9,635 67,768 -- 107,650 Due from affiliates 180,078 23,841 7,481 (211,400) -- ---------- -------- ---------- ----------- ---------- Total current assets 263,884 177,086 403,236 (211,400) 632,806 ---------- -------- ---------- ----------- ---------- Property, plant and equipment, net 54,280 108,126 295,852 458,258 Investment in subsidiaries 772,942 28,799 190,777 (992,518) -- Notes receivable from affiliates 423,553 358,908 37,724 (820,185) -- Goodwill 380,906 128,773 344,617 -- 854,296 Other assets, net of accumulated amortization of $19,377 97,613 12,300 19,936 -- 129,849 ---------- -------- ---------- ----------- ---------- $1,993,178 $813,992 $1,292,142 $(2,024,103) $2,075,209 ========== ======== ========== =========== ========== LIABILITIES AND STOCKHOLDERS' INVESTMENT Current liabilities: Accounts payable $ 40,516 $ 73,044 $ 152,000 $ -- $ 265,560 Accrued liabilities 70,481 12,138 98,003 -- 180,622 Current maturities of long-term debt 2,189 1,284 -- 3,473 Due to affiliates 26,951 179,300 5,149 (211,400) -- ---------- -------- ---------- ----------- ---------- Total current liabilities 140,137 264,482 256,436 (211,400) 449,655 ---------- -------- ---------- ----------- ---------- Long-term debt, net of current maturities 167,500 -- 4,077 -- 171,577 Senior unsecured notes 400,000 -- -- -- 400,000 Senior subordinated notes 523,906 -- -- -- 523,906 Convertible trust preferred securities subject to mandatory redemption 55,250 -- -- -- 55,250 Senior notes - derivative instrument adjustment (10,781) -- -- -- (10,781) Other noncurrent liabilities 83,114 672 57,245 -- 141,031 Minority interest -- -- 4,864 -- 4,864 Notes payable to affiliates 371,632 160,065 288,488 (820,185) -- ---------- -------- ---------- ----------- ---------- Total liabilities 1,730,758 425,219 611,110 (1,031,585) 1,735,502 ---------- -------- ---------- ----------- ---------- Stockholders' investment, net 262,420 388,773 681,032 (992,518) 339,707 ---------- -------- ---------- ----------- ---------- $1,993,178 $813,992 $1,292,142 $(2,024,103) $2,075,209 ========== ======== ========== =========== ========== -25- DURA AUTOMOTIVE SYSTEMS, INC. CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS FOR THE THREE MONTHS ENDED JULY 3, 2005 (AMOUNTS IN THOUSANDS - UNAUDITED) DURA NON- OPERATING GUARANTOR GUARANTOR CORP. COMPANIES COMPANIES ELIMINATIONS CONSOLIDATED --------- --------- --------- ------------ ------------ Revenues $ 74,157 $223,080 $333,988 $ (7,391) $623,834 Cost of sales 69,180 183,718 299,971 (7,391) 545,478 -------- -------- -------- -------- -------- Gross profit 4,977 39,362 34,017 -- 78,356 Selling, general and administrative expenses 16,737 7,762 16,526 -- 41,025 Facility consolidation, asset impairment and other charges 506 825 1,293 -- 2,624 Amortization expense 55 45 4 -- 104 -------- -------- -------- -------- -------- Operating income (loss) (12,321) 30,730 16,194 -- 34,603 Interest expense 23,010 (127) 2,609 -- 25,492 Interest income (268) (57) (260) (585) Loss on early extinguishment of debt 3,349 -- -- -- 3,349 -------- -------- -------- -------- -------- Income (loss) from continuing operations before provision for income taxes and minority interest (38,412) 30,914 13,845 -- 6,347 Provision (benefit) for income taxes (28,041) 21,461 9,971 -- 3,391 Equity in (earnings) losses of affiliates, net (11,976) -- (4,635) 16,611 -- Dividends (to) from affiliates (1,354) -- -- 1,354 -- -------- -------- -------- -------- -------- Income from continuing operations 2,959 9,453 8,509 (17,965) 2,956 Loss from discontinued operations -- -- 3 -- 3 -------- -------- -------- -------- -------- Net income $ 2,959 $ 9,453 $ 8,512 $(17,965) $ 2,959 ======== ======== ======== ======== ======== -26- DURA AUTOMOTIVE SYSTEMS, INC. CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS FOR THE SIX MONTHS ENDED JULY 3, 2005 (AMOUNTS IN THOUSANDS - UNAUDITED) DURA NON- OPERATING GUARANTOR GUARANTOR CORP. COMPANIES COMPANIES ELIMINATIONS CONSOLIDATED --------- --------- --------- ------------ ------------ Revenues $149,379 $447,470 $661,288 $(14,324) $1,243,813 Cost of sales 142,017 385,531 591,652 (14,324) 1,104,876 -------- -------- -------- -------- ---------- Gross profit 7,362 61,939 69,636 -- 138,937 Selling, general and administrative expenses 34,107 15,500 33,591 -- 83,198 Facility consolidation, asset impairment and other charges 1,358 1,834 1,098 -- 4,290 Amortization expense 111 91 14 -- 216 -------- -------- -------- -------- ---------- Operating income (loss) (28,214) 44,514 34,933 -- 51,233 Interest expense 43,839 1,662 5,654 -- 51,155 Interest income (468) (98) (712) -- (1,278) Loss on early extinguishment of debt 3,349 -- -- -- 3,349 -------- -------- -------- -------- ---------- Income (loss) from continuing operations before provision for income taxes and minority interest (74,934) 42,950 29,991 -- (1,993) Provision (benefit) for income taxes (43,286) 26,969 16,091 -- (226) Equity in (earnings) losses of affiliates, net (26,739) -- (5,242) 31,981 -- Dividends (to) from affiliates (3,036) -- -- 3,036 -- -------- -------- -------- -------- ---------- Income (loss) from continuing operations (1,873) 15,981 19,142 (35,017) (1,767) Loss from discontinued operations -- -- (106) -- (106) -------- -------- -------- -------- ---------- Net income (loss) $ (1,873) $ 15,981 $ 19,036 $(35,017) $ (1,873) ======== ======== ======== ======== ========== -27- DURA AUTOMOTIVE SYSTEMS, INC. CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS FOR THE SIX MONTHS ENDED JULY 3, 2005 (AMOUNTS IN THOUSANDS - UNAUDITED) DURA NON- OPERATING GUARANTOR GUARANTOR CORP. COMPANIES COMPANIES ELIMINATIONS CONSOLIDATED --------- --------- --------- ------------ ------------ OPERATING ACTIVITIES: Income (loss) from continuing operations $ (1,873) $ 15,982 $ 19,141 $(35,017) $ (1,767) Adjustments to reconcile income (loss) from continuing operations to net cash provided by (used in) operating activities: Depreciation and amortization 4,506 10,342 26,860 -- 41,708 Amortization of deferred financing fees 5,266 -- -- -- 5,266 Deferred income taxes (11,632) 14,573 (1,075) -- 1,866 Equity in earnings of affiliates and minority interest (26,739) -- (5,242) 31,981 -- Changes in other operating items 3,030 (17,312) (92,872) -- (107,154) --------- -------- --------- -------- --------- Net cash provided by (used in) operating activities (27,442) 23,585 (53,188) (3,036) (60,081) --------- -------- --------- -------- --------- INVESTING ACTIVITIES: Capital expenditures, net (6,306) (6,607) (14,691) -- (27,604) --------- -------- --------- -------- --------- Net cash used in investing activities (6,306) (6,607) (14,691) -- (27,604) --------- -------- --------- -------- --------- FINANCING ACTIVITIES: Long-term borrowings 150,001 -- (7) -- 149,994 Repayments of long-term borrowings (146,250) (3) (693) -- (146,946) Purchase of treasury shares and other 594 -- -- -- 594 Debt financing (to) from affiliates 69,649 (15,123) (54,526) -- -- Proceeds from issuance of common stock and exercise of stock options 444 -- -- -- 444 Debt issuance costs (7,001) -- -- -- (7,001) Deferred gain on termination of interest rate swap 11,374 -- -- -- 11,374 Dividends paid -- (3,959) 923 3,036 -- --------- -------- --------- -------- --------- Net cash provided by (used in) financing activities 78,811 (19,085) (54,303) 3,036 8,459 EFFECT OF EXCHANGE RATE CHANGES ON CASH (14,968) -- 4,433 -- (10,535) --------- -------- --------- -------- --------- NET CHANGE IN CASH AND CASH EQUIVALENTS FROM CONTINUING OPERATIONS 30,095 (2,107) (117,749) -- (89,761) NET OPERATING CASH FLOW USED IN DISCONTINUED OPERATIONS -- -- (106) -- (106) CASH AND CASH EQUIVALENTS: Beginning of period 2,944 1,626 186,998 -- 191,568 --------- -------- --------- -------- --------- End of period $ 33,039 $ (481) $ 69,143 $ -- $ 101,701 ========= ======== ========= ======== ========= -28- ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS. This report contains forward-looking statement within the meaning of Section 27A of the Securities Act of 1933 and Section 21E of the Securities Act of 1934. These statements relate to our expectations for future events and time periods. All statements other than statements of historical facts are statements that could be deemed to be forward-looking statements, including any statement regarding trends in future revenues or results of operations, gross margins or operating margins, expenses, earnings or losses from operations, restructuring charges, future product developments and their marketability, any statements regarding pending claims, including legal, warranty and environmental issues, any statements regarding future economic or industry conditions, any statements of expectations or belief, and any statement of assumptions underlying any of the foregoing. Generally, forward-looking statements are typically identified by use of the words such as "may", "will", "should", "expect", "anticipate", "believe", "estimate" and similar words, although some forward-looking statements may be expressed differently. There are certain important factors that could cause future results to differ materially from those that might be anticipated based on some of the statements made in this report. Investors are cautioned that all forward-looking statements involve risks and uncertainty. Actual results may differ materially from those in forward-looking statements as a result of various factors including, but not limited to those items listed under Part II. Item 1A. Risks Factors. This discussion should be read in conjunction with our Condensed Financial Statements and the Notes to Condensed Financial Statements included elsewhere in this report. OVERVIEW Our results for the second quarter ended July 2, 2006, were adversely impacted by a number of factors, including lower North American production volumes by the "Big 3" domestic original equipment manufacturers, continued customer pricing pressures, increases in our raw material costs and our significant interest expense. The North American automotive industry continued to experience declining production volumes in the first six months of 2006 by the Big 3 domestic OEMs primarily as a result of decreased demand for pickups and SUVs in light of record high gasoline prices in the United States during this period. In addition, we faced increased pricing pressure from our OEM customers during the second quarter as they attempted to lower production costs in light of industry conditions. Our production costs were adversely affected in the second quarter by significant increases in our raw material costs, including steel, aluminum and resin. Rising steel cost in the second quarter of 2006 had a particular adverse impact on our operating results. In certain cases, our product price, were adjusted downward in early 2006 as a result of the lower steel prices at the end of 2005 and in the beginning in 2006. This price reduction negatively impacted our second quarter results. We believe our operating results will continue to be negatively impact by the rise in steel cost during the remainder of 2006. We are actively working to mitigate the adverse impact of increased steel cost by joining our customers' steel resale programs. We are currently on Ford's resale program, anticipate joining a second OEM's program in the first quarter of 2007 and currently negotiating with a third OEM. We continued to implement our "50-cubed" operational restructuring plan during the first quarter of 2006. Although we believe we have made significant progress in implementing our plan, our second quarter results do not reflect these changes and we do not expect to see the impact of these changes in our near-term operating results. In response to current industry conditions, we recently announced a reduction in our worldwide workforce by 510 individuals in an effort to better align our indirect costs with our existing revenue level. In addition, we currently expect to be in the higher range of our previously announced five to ten plant closures of our "50-cubed" operational restructuring plan. We expect adverse automotive industry conditions to continue for the remainder of 2006. -29- SIGNIFICANT ACCOUNTING POLICIES Our significant accounting policies are more fully described in Note 2 of the condensed consolidated financial statements. Certain of our accounting policies require the application of significant judgment by management in selecting appropriate assumptions for calculating financial estimates. By their nature, these judgments are subject to an inherent degree of uncertainty. Revenue Recognition and Sales Commitments. We recognize revenue when title passes to our customers, which occurs primarily when products are shipped from our facilities to our customers. At the beginning of a given vehicle's life, we enter into agreements with our customers to produce products. Once such agreements are entered into by us, fulfillment of the customers' purchasing requirements is our obligation for the entire production life of the vehicle, with terms of up to seven years, and we generally have no provisions to terminate such contracts. In certain instances, we may be committed under existing agreements to supply product to our customers at selling prices which are not sufficient to cover the direct cost to produce such product. In such situations, we record a liability for the estimated amount of such future losses. Such losses are recognized at the time that the loss is probable and reasonably estimable and are recorded at the minimum amount necessary to fulfill our obligations to our customers. The estimated amounts of such losses recorded in the second quarter of 2006 were approximately $0.9 million. Such provisions in the second quarter and first six months ended July 3, 2005, were not significant. Valuation of Goodwill and Other Intangible Assets. Goodwill represents the excess of the purchase price over the fair value of the net assets acquired. Other intangible assets at July 2, 2006, were $17.4 million primarily consisting of non-amortizable trademarks and amortizable license agreements. In July 2001, the FASB issued SFAS No. 141, "Business Combinations," ("SFAS No. 141") and SFAS No. 142. SFAS No. 141 requires all business combinations initiated after June 30, 2001 to be accounted for using the purchase method of accounting. Under SFAS No. 142, goodwill and intangible assets with indefinite lives are no longer amortized, but reviewed for impairment annually or more frequently if impairment indicators arise. Separable intangible assets that are not deemed to have indefinite lives will continue to be amortized over their useful lives, but with no maximum life. The amortization provisions of SFAS No. 142 apply to goodwill and intangible assets acquired after June 30, 2001. With respect to goodwill and intangible assets acquired prior to July 1, 2001, we adopted SFAS No. 142 effective January 1, 2002. Upon adoption of SFAS No. 142, we completed step one of the transitional goodwill impairment test, using a combination of valuation techniques, including the discounted cash flow approach and the market multiple approach, for each of our four reporting units (Control Systems, Body & Glass, Atwood Mobile Products and Other Operating Companies). Upon completion of the required assessments under SFAS No. 142, it was determined that the fair market value of the goodwill assigned to our Control Systems and Other Operating Companies reporting units was lower than its book value, resulting in a transitional impairment charge of $205.2 million, representing the write-off of 25% of the Control Systems reporting unit goodwill and 100% of the Other Operating Companies reporting unit goodwill. The write-off was recorded as a cumulative effect of a change in accounting principle in our consolidated statement of operations for the quarter ended March 31, 2002. In accordance with SFAS No. 142, we perform impairment tests using both a discounted cash methodology and a market multiple approach for each of our four reporting units (Control Systems, Body & Glass, Atwood Mobile Products and Other Operating Companies). This impairment test is conducted during the second quarter or whenever events or circumstances occur indicating that goodwill or other intangible assets might be impaired. In connection with our ongoing review of goodwill, our analysis indicated the reported value of our goodwill in our Control Systems reporting unit, recorded in connection with various acquisitions that have been completed over the last ten years amounting to $626.4 million at July 2, 2006, may be materially impaired. No other impairments were indicated for the other three -30- reporting units. Under SFAS No. 142, the next step which we must undertake is an impairment assessment of the Control Systems' goodwill. At this time, we are unable to make a good-faith estimate of the potential amount or range of amounts of the impairment charge. Such impairment charge will not result in future cash expenditures. While we may take a material accounting charge, we do not anticipate making any significant changes to the operations of this reporting unit other than those communicated as part of our operational restructuring plans. Restructuring Charges. We recognize restructuring charges in accordance with SFAS No. 88 "Employers' Accounting for Settlements and Curtailments of Defined Benefit Pension Plans and for Termination Benefits", SFAS No. 112 "Employer's Accounting for Post-employment Benefits", SFAS No. 144 "Accounting for the Impairment or Disposal of Long-Lived Assets", SFAS No. 146 "Accounting for Costs Associated with Exit or Disposal Activities" and EITF 95-3 "Recognition of Liabilities in Connection with a Purchase Business Combination." Such charges relate to exit activities and primarily include employee termination charges, lease expenses net of any actual or estimated sublease income, employee relocation, asset impairment charges, moving costs for related equipment and inventory, and other exit related costs associated with a plan approved by senior level management. The recognition of restructuring charges requires us to make certain assumptions and estimates as to the amount and when to recognize exit activity related charges. Quarterly, we re-evaluate the amounts recorded and will adjust for changes in estimates as facts and circumstances change. Accounting for Income Taxes. We account for income taxes in accordance with SFAS No. 109, "Accounting for Income Taxes" ("SFAS No. 109"). As part of the process of preparing our consolidated financial statements, we estimate our income tax expense or benefit in each of the jurisdictions in which we operate. This process includes an assessment of temporary differences which result from the differing treatment of items for financial reporting and income tax reporting purposes. These differences result in deferred tax assets and liabilities, which are included within our consolidated balance sheet. The deferred tax balances are adjusted to reflect tax rates, based on currently enacted tax laws, which will be in effect in the years in which the temporary differences are expected to reverse. The effect on deferred tax assets and liabilities of a change in tax rates is recognized in the results of operations in the period that included the enactment date. We have provided deferred income benefits on domestic and foreign Net Operating Loss Carryforwards to the extent we believe we will utilize them in future tax filings. If we do not obtain the future profitability level used to estimate the utilization of these carryforwards, or future forecasts are at a lower profitability than current forecasts, we will be required to provide a valuation allowance against the related deferred income tax asset. We operate within multiple tax jurisdictions and are subject to audits in these jurisdictions. Upon audit, these taxing jurisdictions could retroactively disagree with our tax treatment of certain items. Consequently, the actual liabilities with respect to any year may be determined long after financial statements have been issued. We establish tax reserves for estimated tax exposures. These potential exposures result from varying applications of statutes, rules, regulations, case law and interpretations. The settlement of these exposures primarily occurs upon finalization of tax audits. However, the amount of the exposures can also be impacted by changes in tax laws and other factors. On a quarterly basis, we evaluate the reserve amounts in light of any additional information and adjust the reserve balances as necessary to reflect the best estimate of the probable outcomes. We believe that we have established the appropriate reserves for these estimated exposures. However, ultimate results may differ from these estimates. The resolution of these tax matters in a particular future period could have a material impact on our consolidated statement of operations and provision for income taxes. Defined Benefit Plans and Postretirement Benefits. We sponsor 13 defined benefit type plans that cover certain hourly and salaried employees in the U.S. and certain European countries. Our policy is to make annual contributions to the plans to fund the normal cost as required by local regulations. In addition, we have 9 postretirement medical benefit plans for certain employee groups and have recorded a liability for our estimated obligation under these plans. In calculating obligation and expense, we are required to select certain actuarial assumptions. These assumptions include discount rate, expected long- -31- term rate of return on plan assets and rates of increase in compensation and healthcare costs. Our assumptions are determined based on current market conditions, historical information and consultation with and input from our actuaries. We have historically used September 30 as our annual measurement date. We employ a building block approach in determining the expected long-term rate of return for plan assets, based on historical markets, long-term historical relationships between equities and fixed income and considering current market factors such as inflation and interest rates. We previously disclosed in our financial statements for the year ended December 31, 2005, that we expected to contribute $8.5 million to our pension plans and $1.3 million to our post-retirement medical benefit plans in 2006. As of July 2, 2006, $5.1 million and $0.5 million in contributions have been made to the pension and postretirement benefit plans, respectively. We anticipate contributing an additional $3.4 million to our pension plans and $0.8 million to our post-retirement medical benefit plans in 2006 for total estimated contributions of $9.8 million. We employ a total return on investment approach in managing pension plan assets whereby a mix of equities and fixed income investments are used to maximize the long-term return of plan assets for a prudent level of risk. While any negative impact of these Significant Accounting Policies would generally result in non-cash charges to earnings, the severity of any charge and its impact on stockholders' investment could adversely affect our borrowing agreements, cost of capital and ability to raise external capital. Our senior management has reviewed these Critical Accounting Policies with the Audit Committee of our Board of Directors, and the Audit Committee has reviewed our disclosure in this management discussion and analysis. -32- RESULTS OF OPERATIONS THREE MONTHS ENDED SIX MONTHS ENDED ------------------ ----------------- JULY 2, JULY 3, JULY 2, JULY 3, 2006 2005 2006 2005 ------- ------- ------- ------- Revenue 100.00% 100.00% 100.00% 100.00% Cost of sales 93.33% 87.44% 92.03% 88.83% ------ ------ ------ ------ Gross profit 6.67% 12.56% 7.97% 11.17% Selling, general and administrative 6.60% 6.58% 6.46% 6.69% Facility consolidation, asset impairment and other 0.50% 0.41% 0.47% 0.34% Amortization expense 0.02% 0.02% 0.02% 0.02% ------ ------ ------ ------ Operating income (loss) -0.45% 5.55% 1.02% 4.12% Interest expense, net of interest income 5.03% 3.99% 4.75% 4.01% Loss on early extinguishment of debt -- 0.54% -- 0.27% ------ ------ ------ ------ Loss from continuing operations before benefit for income taxes and minority interest -5.48% 1.02% -3.73% -0.16% Provision (benefit) for income taxes 17.38% 0.55% 8.27% -0.02% Minority interest 0.02% -- 0.02% -- ------ ------ ------ ------ Loss from continuing operations -22.88% 0.47% -12.02% -0.14% Loss from discontinued operations -0.02% 0.00% -0.01% -0.01% Cumulative effect of change in accounting principle -- -- 0.08% -- ------ ------ ------ ------ Net loss -22.90% 0.47% -11.95% -0.15% ====== ====== ====== ====== The following management's discussion and analysis of financial condition and results of operations (MD&A) should be read in conjunction with the MD&A included in our Annual Report on Form 10-K for the year ended December 31, 2005. Revenues. Revenue in the second quarter of 2006 declined to $573 million from $624 million for the same period in 2005. The first six months of 2006's revenue declined to $1,158 million from $1,244 million in the same period in 2005. The following table summarizes the major changes accounting for the decline in revenue from the corresponding period in 2005: FIRST SECOND SIX QUARTER MONTHS OF 2006 OF 2006 ------- ------- (IN MILLIONS OF DOLLARS) Net new business $(38) $(65) Recreational vehicle industry volumes 7 20 Automotive business volumes (22) (23) Pricing (6) (11) Currency exchange rate 8 (7) ---- ---- Total $(51) $(86) ==== ==== Declining revenues in 2006 were anticipated by us, primarily as a result of the seat adjusters we produced for GMT800/GMT900 platforms being insourced by Lear. Additional items contributing to our revenue decline were reduced Big 3 production volumes and lower pricing. Offsetting these declines was increased business in our Atwood Mobile Products Division. During the first six months of 2006, -33- Atwood revenue increased to fulfill Federal Emergency Agency (FEMA) requirements for manufactured housing units for 2005 hurricane victims; this is not anticipated for the rest of 2006. Non North American sales increased to 46% of consolidated sales in the six months ended July 2, 2006 from 44% for the same period in 2005. Cost of Sales. Cost of sales amounts for 2006 declined in comparison to 2005 in association with the lower revenue amount, including the negative impact of foreign currency exchange rates. Gross profit as a percent of sales for 2006 decreased from 2005 mainly due to higher raw material costs, lower overall margins on sales primarily caused by reduced seat product sales, lower absorption of overhead costs, increased medical benefits costs and a negative margin provision of approximately $0.9 million relating to the impact of rising steel costs on certain North America future sales. Increased sales volumes favorably impacted operating results in our non North American operations, contributing 60% of our gross profit in the first six months of 2006 compared with 37% for the same period in 2005. Selling, General, and Administrative. Selling, general, and administrative expenses incurred in 2006 declined from the amounts incurred in 2005 mainly due to lower product engineering costs. Facility Consolidation, Asset Impairment and Other Charges. In the six months ended July 2, 2006, we recorded facility consolidation, asset impairment and other charges of $5.5 million, consisting of severance costs of $2.8 million, asset impairments of $1.6 million and facility closure and other exit activity costs of $1.1 million. In February 2006, we announced our "50-cubed" operational restructuring plan designed to enhance performance optimization, worldwide efficiency and financial results. The restructuring plan is expected to impact over 50% of our worldwide operations either through product movement or facility closures. We expect to complete this action by year end 2007. Cash expenditures for the restructuring plan are expected to be approximately $100 million, which includes capital expenditures between $25 and $35 million. Restructuring cash expenses will relate primarily to employee severance, facility closure and product move costs. The restructuring plan will be financed with cash on hand and availability under our existing revolving credit facility. We believe that our current available liquidity will provide us with the funds necessary to execute this restructuring plan along with our ongoing operating cash requirements. Should our current liquidity not be adequate to fund the restructuring plan and/or our ongoing cash requirements for operations, we may be required to modify our plan. Major ongoing and completed restructuring actions are as follows. - In May 2006, we announced that we would close our Brantford, Ontario Canada, manufacturing facility by June 2007 as part of our previously announced February 2006 operational "50-cubed" restructuring plan. The 66,000 square foot plant makes a variety of automotive column shift assemblies. The facility closing will impact approximately 120 jobs and we will transfer Brantford production to other DURA facilities to improve overall capacity utilization. Severance related charges of $1.9 million have been recorded in 2006; all of which was recorded in the second quarter of 2006. - In June 2006, we announced the proposed closing of our manufacturing facility in Llanelli, United Kingdom as part of our "50-cubed" operational restructuring plan, in order to improve our overall capacity utilization. The 118,000 square-foot plant makes automotive cable control systems and currently employs approximately 270 people. We are currently in the consultation process with Llanelli's AMICUS trade union concerning the proposed closing, and therefore have not determined if the plant will in fact be closed. Other restructuring charges of $0.2 million have been recorded in the second quarter of 2006. -34- - In association with our announced February 2006 operational "50-cubed" restructuring plan, we incurred year-to-date 2006 severance related charges of $0.2 million for one of our Spanish facilities, recorded during the second quarter of 2006. - In association with our announced February 2006 operational "50-cubed" restructuring plan, we have notified our employees about the potential closure of our LaGrange, Indiana plant. The plant, which currently employs approximately 270 people, manufactures a variety of window systems for the recreation vehicle, mass transit and heavy truck markets. Production of the window systems will be transferred to other production facilities, if the plant is closed. We are currently negotiating this issue with the plant's respective union. No final decision has been made as to the ultimate disposition of the plant. - Also in association with our announced February 2006 operational "50-cubed" restructuring plan, we incurred year-to-date Lawrenceburg facility production movement costs of $0.5 million, of which $0.3 million was incurred in the second quarter of 2006. - In 2004 we announced a plan to exit our Brookfield, Missouri, facility and combine the business with other operations. This action is complete and resulted in year-to-date 2006 total charges of $0.1 million, which was recorded during the second quarter of 2006. In 2005, we incurred charges of $0.9 million. - During the fourth quarter of 2005, we began the streamlining of a North American plant that will be completed in 2007. Certain employee severance related charges totaling $1.4 million were incurred, of which $1.3 million was recorded in the fourth quarter of 2005. Additional severance related charges of $0.1 million were recorded in the second quarter of 2006. - During the third quarter of 2005, in order to improve capacity utilization, we announced a plan to streamline an Einbeck, Germany, manufacturing operation. This action is substantially completed and resulted in no severance cost in 2006. - During the second quarter of 2005, in order to improve capacity utilization, we announced a plan to streamline a Plettenberg, Germany, manufacturing operation during 2005 and 2006. In the third quarter of 2005, we received approval for this action from the appropriate Workers' Council and Union. Full identification of the actual employees has been substantially completed. Total severance costs of $4.4 million are expected upon final identifications of all applicable employees. Approximately $3.6 million has already been recorded, including $0.4 million for the six months ended July 2, 2006. - During the first quarter of 2005, we announced a plan to centralize our enterprise resource planning systems and centralize many of our functional operations to better align with current business levels. These actions are ongoing domestically as we continue to migrate our operations. We are unable to estimate future severance costs as applicable employees have not been identified. Approximately $1.3 million of severance related charges were incurred in 2005. No additional costs have been incurred for the six months ended July 2, 2006. We have not formalized the total impact to our international operations, since meaningful migration and centralization will not begin until late 2006. We do expect that upwards of 200 individuals could be impacted. We have not yet specifically identified which individuals or group of individuals will be impacted, or in which international locations they reside. Therefore, we are not able to estimate the termination liability impact at this time. We do expect, however, that the international termination costs for this action will exceed the related estimate for our U.S. operations. -35- On July 27, 2006, we announced plans to reduce our indirect workforce by 510 individuals in addition to the previously announced "50-cubed" operational restructuring plan. The rationale for this workforce reduction is to more appropriately align our indirect workforce with current sales volumes. We anticipate having this goal accomplished by the end of 2006. Asset Impairments. For the six months ended July 2, 2006 and July 3, 2005, we recorded $1.6 million and $1.1 million, respectively, of asset impairment charges related to prior facility consolidation actions. These charges are reflected as facility consolidation, asset impairments and other charges in the consolidated statements of operations and were accounted for in accordance with SFAS No. 144 "Accounting for the Impairment or Disposal of Long-Lived Assets". A rollforward of the accruals for facility consolidation, asset impairments and other charges by quarter for the six months ended July 2, 2006 is as follows (in thousands): EMPLOYEE ASSET FACILITY TERMINATION IMPAIRMENT CLOSURE AND BENEFITS CHARGES OTHER COSTS TOTAL ----------- ---------- ----------- ------- Balance December 31, 2005 $3,952 $ -- $ 521 $ 4,473 Adjustments/Charges 523 1,630 419 2,572 Cash utilizations (808) -- (335) (1,143) Noncash foreign exchange impact and other 33 (1,630) 34 (1,563) ------ ------- ----- ------- Balance April 2, 2006 $3,700 $ -- $ 639 $ 4,339 Adjustments/Charges 2,286 -- 592 2,878 Cash utilizations (336) -- (704) (1,040) Noncash foreign exchange impact and other (502) -- (37) (539) ------ ------- ----- ------- Balance July 2, 2006 $5,148 $ -- $ 490 $ 5,638 ====== ======= ===== ======= Interest Expense. Interest expense in 2006 increased from that experienced in 2005's comparable period due to higher borrowings and higher LIBOR related borrowing interest rates. Income Taxes. During our second quarter of 2006 evaluation of recorded deferred tax assets, we concluded that the current relevant negative evidence was more pervasive than in prior periods and indicated we would more likely than not, not realize our U.S. deferred tax assets. Accordingly, we provided a full valuation allowance against all applicable U.S. deferred tax assets amounting to $117.2 million. A valuation allowance is required when it is more likely than not that all or a portion of a deferred tax asset will not be realized. Significant judgment is required in determining our provision for income taxes, deferred tax assets and liabilities and any valuation allowance recorded against our net deferred tax assets. We have recorded a valuation allowance of $90.8 million in the three months ended July 2, 2006, against U.S. deferred tax assets recorded as of December 31, 2005. Additionally, an approximate $26.4 million valuation adjustment was provided for against potential U.S. deferred taxes associated with the U.S. tax losses incurred in the first six months of 2006. These valuation adjustments arose from our conclusion the current negative evidence as to the future realization of the related deferred tax assets was more pervasive in the second quarter of 2006 than in prior periods. The valuation allowance is based on our review of all available positive and negative evidence, including our past and future performance in the jurisdictions in which we operate, the market environment in which we operate, the utilization of tax attributes in the past, the length of carryback and carryforward periods in jurisdictions and evaluation of potential tax planning strategies. In the event that actual results differ from these estimates or we adjust these estimates in future periods, the effects of these adjustments could materially impact our financial position and results of operations. The net current and noncurrent deferred tax liability as of July 2, 2006, was $30.0 million. In addition during 2003 and 2004, we recorded total losses from discontinued -36- operations of $129.4 million related to the disposition of the Mechanical Assemblies Europe business. We have not recorded tax benefits for these losses as we believe it is more likely than not that such benefits will not be realized. To the extent we recognize or can reasonably support the future realization of these U.S. deferred tax assets, the valuation allowance will be adjusted accordingly. LIQUIDITY AND CAPITAL RESOURCES During the six months ended July 2, 2006, we used cash in operations of $50.1 million, a reduction from the cash usage of $60.1 million in last year's comparable period. Cash used in operations before changes in other operating items (including working capital changes) was $2.5 million for the six months ended July 2, 2006, compared to cash provided of $47.1 million for the same period in 2005, primarily as a result of our greater operating loss. Cash used in other operating items decreased to $47.6 million in the first six months of 2006 from $107.2 million in the first six months of 2005 mainly because of lower working capital requirements as a result of lower revenue in the first six months of 2006. Net cash used in investing activities increased to $41.8 million for the six months ended July 2, 2006, from the $27.6 million for the comparable period in 2005, due to higher capital equipment needs to meet new product launches. Cash generated from financing activities in the first six months of 2006 was $104.7 million compared to that generated in the first six months of 2005 of $8.5 million. The cash generation in 2006 resulted from a $75.0 million upsizing to our senior secured second lien term loan on March 30, 2006 and net borrowings of $32.5 million under our revolving credit facilities. We received proceeds net of issuance costs of $73.0 million from the upsizing of the senior second lien term loan of which $46.3 million was used to reduce outstanding revolving credit borrowings. We are limited in our ability to declare or make certain dividend payments or other distributions of assets under our Credit Facilities, Senior Notes and Senior Subordinated Notes. Certain distributions relating to items such as tax sharing arrangement and dividends payable on our Preferred Securities are permitted. Our principal source of liquidity is cash flow generated from operations, current cash balances and available borrowings under our Credit Agreement. We believe that such funds will be sufficient to meet our liquidity needs for at least the next twelve months. Significant assumptions underlie this belief, including, among other things, that we will be successful in implementing our business strategy, especially our operational restructuring activities, and that there will be no further material adverse developments in our business, liquidity or capital requirements. If we cannot generate sufficient cash flow from operations to service our indebtedness and to meet our working capital needs and other obligations and commitments, we will be required to refinance or restructure our debt or to dispose of assets to obtain funds for such purposes. There is no assurance that such a refinancing or restructuring or asset dispositions could be affected on a timely basis or on satisfactory terms, if at all, or would be permitted by the terms of our existing debt instruments. Our principal use of liquidity will be to meet debt service requirements, fund working capital, finance capital expenditures and approximately $100.0 million of anticipated cash restructuring charges and related capital expenditures by year end 2007. Capital expenditures in 2006 are expected to range from $105.0 to $115.0 million including expenditures for our announced February 2006 "50-cubed" operational restructuring actions. At July 2, 2006, we had $219.3 million in available liquidity ($96.3 million of borrowing availability under our Credit Agreement and $123.0 million in cash and cash equivalents). At this time, we are restricted in our ability to utilize $35.0 million of available borrowings under the Credit Agreement -37- because we do not currently meet certain fixed charge coverage ratios. Our recent operating results have had a negative impact on our liquidity position in that at the end of the first quarter of 2006, we had $284 million of available liquidity. The recent lowering of our corporate credit rating by Standard & Poor's and Moody's will not limit our ability to access additional borrowings under our Credit Agreement. We are highly leveraged. At July 2, 2006, we had $1,269.6 million of outstanding indebtedness (excluding the fair market value of interest rate swap agreements), and we incurred interest expense of $56.5 million for the six months ended July 2, 2006. Approximately $532.5 million of our existing indebtedness matures on May 1, 2009. Our ability to repay or refinance our existing indebtedness will depend on both the automotive industry and our future performance, which will be affected by prevailing economic conditions and financial, business, regulatory and other factors. Certain of these factors are beyond our control. We believe that it will not be possible for us to repay or refinance this indebtedness if our current financial results do not significantly improve. In this regard, we adopted our "50-cubed" operational restructuring plan in the first quarter of 2006 in order to enhance our performance optimization, worldwide efficiency and financial results. In addition, we recently announced our intention to reduce our indirect workforce by 510 individuals and close additional facilities in light of our current revenue levels to improve our operating results. To the extent that these efforts are not successful or that conditions adversely impacting us in the automotive industry do not rapidly improve, we will need to restructure our existing indebtedness prior to the time this indebtedness becomes due. We are also evaluating our range of alternatives that would enable us to reduce our leverage in light of current industry conditions. OFF BALANCE SHEET ARRANGEMENTS We use standby letters of credit to guarantee our performance under various contracts and arrangements, principally in connection with our workers compensation liabilities with insurers. These letters of credit contracts expire annually and are usually extended on a year-to-year basis. At July 2, 2006, we had outstanding letters of credit of $18.8 million. We do not believe that they will be required to be drawn. We currently do not have any nonconsolidated special purpose entity arrangements. MARKET RISK We are exposed to various market risks, including changes in foreign currency exchange rates and interest rates. Market risk is the potential loss arising from adverse changes in market rates and prices, such as foreign currency exchange and interest rates. We do not enter into derivatives or other financial instruments for trading or speculative purposes. We enter into financial instruments to manage and mitigate the impact of changes in foreign currency exchange rates and interest rates. The counterparties are major financial institutions. We manage our interest rate risk by balancing the amount of fixed and variable debt. For fixed rate debt, interest rate changes affect the fair market value of such debt, but do not impact earnings or cash flows. Conversely for variable rate debt, interest rate changes generally do not affect the fair market value of such debt but do impact future earnings and cash flows, assuming other factors are held constant. -38- At July 2, 2006, we had outstanding interest rate swap contracts that effectively converted $400.0 million of our Senior Notes into floating rate obligations. Under these swap contracts, which expire in April 2012, we receive payments at fixed rates, while we make payments at a variable rate of 9.18% at July 2, 2006. The net interest paid or received is included in interest expense. We have designated these swap contracts as fair value hedges at their inception. At July 2, 2006, the fair value of the interest rate swap contracts had a negative fair value of $23.0 million, representing the estimated shortfall that would accrue to us to terminate the agreements, and is long-term debt with a corresponding decrease to related debt in the accompanying condensed July 2, 2006 balance sheet. From time to time, we also use forward exchange contracts to hedge our foreign currency exposure related to certain intercompany transactions. We may designate such contracts at their inception as a cash flow hedge. At July 2, 2006, we had no outstanding forward exchange contracts. FOREIGN CURRENCY TRANSACTIONS A significant portion of our revenues, 53% for the six months ended July 2, 2006, are derived from manufacturing operations in Europe, Canada, Brazil and Asia, whose results of operations and financial position are principally measured in their respective functional currency and translated into U.S. dollars. The effects of foreign currency fluctuations in such countries are somewhat mitigated by the fact that expenses are generally incurred in the same currencies in which revenues are generated. The reported income of these subsidiaries will be higher or lower depending on a weakening or strengthening of the U.S. dollar against the respective foreign currency. At July 2, 2006, $1.3 billion of our assets are based in our foreign operations and are translated into U.S. dollars at foreign currency exchange rates in effect as of the end of each period, with the effect of such translation reflected as a separate component of stockholders' investment. Accordingly, our consolidated stockholders' investment will fluctuate depending upon the weakening or strengthening of the U.S. dollar against the respective foreign currency. Our strategy for management of currency risk relies primarily upon conducting operations in such countries' respective currency and we may, from time to time, engage in hedging programs intended to reduce the exposure to currency fluctuations (see discussion above on "Market Risk"). COMMITMENTS At July 2, 2006, we are not a party to any significant purchase obligations for goods or services not incurred in the normal course of business. We have committed to an approximate $9.1 million ten year lease of a facility in Mexico that is expected to run through 2016. ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK. See "Market Risk" and "Foreign Currency Transactions" sections of Item 2. ITEM 4. CONTROLS AND PROCEDURES. EVALUATION OF DISCLOSURE CONTROLS AND PROCEDURES As of July 2, 2006, an evaluation was carried out under the supervision and with the participation of the company's management, including our Chief Executive Officer and our Chief Financial Officer, of the effectiveness of the design and operation of our disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934). Based upon their evaluation, the Chief Executive Officer and the Chief Financial Officer have concluded that the design and operation of the disclosure controls and procedures were not effective, as a result of the previously identified and unremediated material weakness in internal controls surrounding the accounting for income taxes, to -39- ensure that information required to be disclosed by the company in the reports that it files or submits under the Exchange Act is recorded, processed, summarized and reported within the time periods specified in applicable rules and forms. To address this control weakness, the Company performed additional analysis and performed other procedures in order to prepare the unaudited quarterly consolidated financial statements in accordance with generally accepted accounting principles in the United States of America. Accordingly, management believes that the condensed consolidated financial statements included in this Quarterly Report on Form 10-Q fairly present, in all material respects, our financial condition, results of operations and cash flows for the periods presented. This section of Item 4, "Controls and Procedures," should be read in conjunction with Item 9A, "Controls and Procedures," included in the Company's Form 10-K for the year ended December 31, 2005, for additional information on Management's Report on Internal Controls Over Financial Reporting. INTERNAL CONTROL SURROUNDING THE ACCOUNTING FOR INCOME TAXES: Management determined that at December 31, 2005 the processes and procedures surrounding the accounting for the current tax effects of foreign nonrecurring transactions, as well as foreign deferred income tax accounts, did not include adequate controls. This was a result of late, inadequate or incomplete documentation, and was also impacted by not having a global tax director during most of the fourth quarter of 2005. These matters represent a design and operating deficiency and, based upon misstatements requiring correction to the financial statements that impacted the Income Tax Provision, Income Tax Payable and Deferred Income Tax accounts, constitutes a material weakness. As a result of the aforementioned material weakness, certain of our income tax accounting calculations and reserves contained errors which were, individually and in the aggregate, material. These errors were corrected in connection with the preparation of our December 31, 2005 financial statements. We have identified the following actions that are necessary to remediate the material weakness described above: (i) critical assessment and re-design/development of our processes and procedures for the detailed documentation and reconciliations surrounding the tax effects of nonrecurring transactions and deferred income tax accounting in our foreign tax jurisdictions to help ensure that we are able to identify and address tax accounting issues in a more timely and comprehensive manner; (ii) hiring additional tax department personnel who have the appropriate skill and knowledge background with respect to SFAS No. 109, Accounting for Income Taxes, SFAS No. 5, Accounting for Contingencies, and other applicable rules and regulations with respect to tax matters; (iii) implementing additional recurring review procedures to ensure compliance with SFAS No. 109 and SFAS No. 5 and other applicable rules and regulations with respect to tax matters; and (iv) hiring a new global tax director to replace our former global tax director who left in October 2005. During the first quarter of 2006, we hired a new global tax director. We anticipate completing items (i), (ii) and (iii) during 2006. Given the nature of the income tax process, the complete effectiveness of any remediation will not be concluded on by management or our independent auditors until as of December 31, 2006. CHANGES IN INTERNAL CONTROL OVER FINANCIAL REPORTING DURING THE QUARTER ENDED JULY 2, 2006 There were no significant changes in our internal control over financial reporting that occurred during the Company's quarter ended July 2, 2006, that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting. -40- PART II. OTHER INFORMATION DURA AUTOMOTIVE SYSTEMS, INC. AND SUBSIDIARIES ITEM 1. LEGAL PROCEEDINGS. Lear Corporation (Lear) has filed suit on August 3, 2006, against us in the Circuit Court of Oakland County, State of Michigan, demanding payment for two separate alleged warranty actions on two seat products we produced. Lear alleges that they incurred damages caused by supposedly nonconforming products we supplied to them. Lear alleges damages aggregating $15.6 million for both warranty actions they undertook. We are investigating what recourse we may have against a supplier of electric motors relating to $8.6 million of the alleged warranty costs. At this time, we can not predict the ultimate outcome of this lawsuit or our possible recourse against the aforementioned supplier, but believe we have meritorious defenses. We have reserved for what we believe the maximum amount of the warranty costs to us would be related to this lawsuit. Other than as reported in our 2005 Annual Report on Form 10-K under the caption "Legal Proceedings," and Item 1 under the term "Product Warranty Matters" and "Environmental Matters", and the above, we are not currently a party to any material pending legal proceedings, other than routine matters incidental to our business. ITEM 1A. RISK FACTORS. The risk factors set forth in our 2005 Annual Report on Form 10-K are hereby updated and supplemented as follows: WE HAVE EXPERIENCED DECLINING GROSS MARGIN IN THE SIX MONTHS ENDED JULY 2, 2006 AND WE MAY NOT SUCCEED IN RETURNING TO HISTORICAL GROSS MARGIN LEVELS. Our gross margin has declined from 11.2% for the six months ended July 3, 2005 compared to 8.0% for the six months ended July 2, 2006. This decline was a result of a number of factors, including declines in North American OEMs automotive production levels from previous levels resulting in lower fixed cost absorption and increases in raw material prices that we could not pass through fully to our customers. We cannot assure you that our gross margin will improve or return to prior historical levels, and that any further reduction in customer demand for the products that we supply would not have an further adverse effect on our gross margin. A lack of improvement in our future gross margin levels would harm our financial condition and adversely impact our business. INCREASES IN THE PRICES OF OUR RAW MATERIALS HAVE ADVERSELY IMPACTED OUR RECENT OPERATING AND FINANCIAL CONDITION. Numerous raw materials are used in the manufacture of our products. Our principal raw materials include (1) coil steel and resin in mechanism production, (2) metal wire and resin in cable production and (3) glass in window systems. The types of steel we purchase include hot and cold rolled, galvanized, organically coated and aluminized steel. Overall, steel accounts for the most significant component of our raw material costs. Steel prices have increased over the last few years and, after a modest decline at the end of 2005, have increased rapidly over the last couple of months. Additionally, the prices of aluminum and resin have substantially increased in recent months. These raw material cost increases negatively impacted our gross profit during the first half of 2006. To the extent we are not able to pass on fully increased steel and other raw material costs to our customers in a timely fashion or otherwise able to offset these increased operating costs, our business, results of operations and financial condition will continue to be adversely affected. -41- OUR GROSS MARGIN AND PROFITABILITY WILL BE ADVERSELY AFFECTED BY THE INABILITY TO REDUCE COSTS OR INCREASE PRICES. There is substantial continuing pressure from the major OEMs to reduce costs, including the cost of products purchased from outside suppliers. In addition, our business has a substantial fixed cost base. Therefore, our profitability is dependent, in part, on our ability to spread fixed production costs over increasing product sales. Our recent operating results have been adversely affected by overhead under absorption due to lower revenues. If we are unable to generate sufficient production cost savings in the future to offset price reductions and any reduction in consumer demand for automobiles resulting in decreased sales, our gross margin and profitability would be adversely affected. In addition, our customers often times require engineering, design or production changes. In some circumstances, we may not be able to achieve price increases in amounts sufficient to cover the costs of these changes. CYCLICALITY AND SEASONALITY IN THE AUTOMOTIVE, RECREATION AND SPECIALTY VEHICLE MARKETS COULD ADVERSELY AFFECT OUR REVENUES AND NET INCOME. The automotive, recreation and specialty vehicle markets are highly cyclical and both markets are dependent on general economic conditions and other factors, including consumer spending preferences and the attractiveness of incentives offered by OEMs, if any. In addition, automotive production and sales can be affected by labor relations issues, regulatory requirements, trade agreements and other factors. Economic factors adversely affecting automotive production and consumer spending could adversely impact our revenues and net income. The volume of automotive production in North America, Europe and the rest of the world has fluctuated, sometimes significantly, from year to year, and such fluctuations give rise to fluctuations in demand for our products. The weakness in the North American OEMs automotive market has adversely affected our operating results in the first six months of 2006, and the weakness is expected to continue for some time. In addition, because we have significant fixed production costs, relatively modest declines in our customers' production levels can have a significant adverse impact on our profitability. Our business is also somewhat seasonal. We typically experience decreased revenues and operating income during the third calendar quarter of each year due to the impact of scheduled OEM plant shutdowns in July and August for vacations and new model changeovers. WE MAY INCUR RESTRUCTURING AND ASSET IMPAIRMENT CHARGES THAT WOULD REDUCE OUR EARNINGS. During the last several years, we have evaluated our worldwide manufacturing capacity utilization and opportunities for cost savings in light of conditions in the North American and European automotive and recreational vehicle markets. As a result of these evaluations, we have taken several actions including closing certain facilities, combining facilities, reducing and consolidating certain support activities and disposing of certain business units. We have recorded restructuring charges and charges related to discontinued operations as a result of these actions over the last several years. Our reported earnings will be reduced in the event as we incur additional charges in the future as a result of the current and any additional restructuring activities undertaken by us. In accordance with SFAS No. 142, "Goodwill and Other Intangible Assets," we are required to periodically evaluate the carrying value of our goodwill for indicators of impairment. SFAS No. 142 requires us to evaluate the carrying value of our goodwill for potential impairment on an annual basis or on an interim basis if there are indicators of potential impairment. As in prior quarters, we performed this assessment during the second quarter of 2006. Based on the our analysis that was started in the second quarter, we have determined that due to continued unfavorable operating results, primarily as a result of continued higher raw material costs, lower production volumes on key platforms and insufficient customer pricing, our Control Systems reporting unit's goodwill may be materially impaired. At July 2, 2006, the total amount of recorded goodwill in our Control Systems reporting unit was approximately $626.4 million. At this time, we are unable to make a good-faith estimate of the potential amount or range of amounts of the impairment charge. Our reported earnings will be reduced by this impairment charge once the size of it is determined. -42- WE MAY NOT ACCOMPLISH THE OBJECTIVES OF OUR FEBRUARY 9, 2006 RESTRUCTURING IMITATIVE AND THE JULY 27, 2006 WORKFORCE REALIGNMENT. In February 2006, we announced a restructuring plan that we anticipate to be complete by the end of 2007 ("the "50-cubed" plan"). The restructuring plan is expected to impact over 50% of our worldwide operations either through product movement or facility closures. Cash costs for the restructuring plan are expected to be approximately $100 million, which includes estimated capital expenditures between $25 and $35 million. The remaining costs will relate primarily to employee severance, capital investment, facility closure and product move costs. The majority of these expenditures will occur by year end 2007. As part of this initiative, we have identified certain key actions that must be accomplished to achieve our projected cost savings: - Our customers, as industry practice, must approve the movement of the production of their parts along with prequalifying (PPAP) the new production facility and production lines; - Our customers must agree these cost reduction actions are being made to meet our previously agreed to price reduction commitments; - The representatives of our affected employees must support the streamlining and moving of operations in a timely manner in order that we meet the cost reduction objectives in the planned time period; and - We must execute this initiative in the prescribed time period (all actions must be accomplished by the end of 2007). On July 27, 2006, we announced plans to reduce our indirect workforce by 510 individuals in addition to the previously announced "50-cubed" operational restructuring plan. The rationale for this workforce reduction is to more appropriately align our indirect workforce with the current sales volumes. Any failure to obtain substantial completion of any of these restructuring plans actions may result in us not reaching a sufficient profitability level to enable us to: (i) refinance the $532.5 million of indebtedness maturing in May 2009; (ii) maintain the recorded goodwill valuation; and (iii) not record further valuation reserve against deferred income tax assets. WE COULD LOSE OUR LISTING ON THE NASDAQ GLOBAL MARKET IF OUR STOCK PRICE REMAINS BELOW $1.00 FOR 30 CONSECUTIVE DAYS AND THE LOSS OF THE LISTING WOULD MAKE OUR STOCK SIGNIFICANTLY LESS LIQUID AND WOULD AFFECT ITS VALUE. Our Class A common stock is listed on the Nasdaq Global Market (formerly known as the Nasdaq National Market), with a bid price of $0.62 at the close of the market on August 3, 2006, and has traded below $1.00 since July 27, 2006. If the price of our Class A common stock remains below $1.00 for 30 consecutive days, we are subject to being delisted from the Nasdaq Global Market. Upon delisting from the Nasdaq Global Market, our stock would be traded on the Nasdaq Capital Market (formerly known as the Nasdaq SmallCap Market) until we maintain a minimum bid price of $1.00 for 30 consecutive days at which time we can regain our listing on the Nasdaq Global Market. If our stock fails to maintain a minimum bid price of $1.00 for 30 consecutive days during a 180-day grace period on the Nasdaq Capital Market or a 360-day grace period if compliance with certain core listing standards are demonstrated, we could receive a delisting notice from the Nasdaq Capital Market. Upon delisting from the Nasdaq Capital Market, our stock would be traded over-the-counter, more commonly known as OTC. OTC transactions involve risks in addition to those associated with transactions in securities traded on the Nasdaq Global Market or the Nasdaq Capital Market (together "Nasdaq-Listed Stocks"). Many OTC stocks trade less frequently and in smaller volumes than Nasdaq-Listed Stocks. Accordingly, our stock would be less -43- liquid than it would otherwise be. Also, the values of these stocks may be more volatile than Nasdaq-Listed Stocks. If our stock is traded in the OTC market and a market maker sponsors us, we may have the price of our stock electronically displayed on the OTC Bulletin Board, or OTCBB. However, if we lack sufficient market maker support for display on the OTCBB, we must have our price published by the National Quotations Bureau LLP in a paper publication known as the "Pink Sheets." The marketability of our stock will be even more limited if our price must be published on the "Pink Sheets." OUR SUBSTANTIAL INDEBTEDNESS COULD ADVERSELY AFFECT OUR FINANCIAL CONDITION AND PREVENT US FROM FULFILLING OUR OBLIGATIONS UNDER OUR OUTSTANDING INDEBTEDNESS. We have a significant amount of indebtedness. As of July 2, 2006, we had $1,269.6 million of outstanding debt (excluding the fair market value of interest rate swap agreements), and we incurred interest expense of $56.5 million for the six months ended July 2, 2006. Our indebtedness could have several important consequences, including but not limited to the following: - Our ability to obtain additional financing in the future for working capital, capital expenditures, potential acquisition opportunities, general corporate purposes or other purposes may be impaired; - Our ability to finance our international operations in an efficient tax manner if we do not maintain the prescribed fixed charge ratio, which we did not satisfy as of July 2, 2006; - Fluctuations in market interest rates will affect the cost of our borrowings, if not hedged by interest rate hedge agreements, because a substantial portion of our indebtedness, is payable at variable rates; - We are more highly leveraged than some of our competitors, which may place us at a competitive disadvantage; - A substantial portion of our cash flow from operations will be dedicated to the repayment of our indebtedness, including indebtedness we may incur in the future, and will not be available for other purposes, including our operations, capital expenditures and future business opportunities; - There would be a material adverse effect on our business and financial condition if we were unable to service our indebtedness or obtain additional financing, as needed; and - We may be more vulnerable to economic downturns, may be limited in our ability to withstand competitive pressures and may have reduced flexibility in responding to changing business, regulatory and economic conditions. Our ability to service our indebtedness will depend on our future performance, which will be affected by prevailing economic conditions and financial, business, regulatory and other factors. Certain of these factors are beyond our control. We believe that, based upon current levels of operations, we will be able to meet our debt service obligations over the next 12 months. Significant assumptions underlie this belief, including among other things that we will be successful in implementing our business strategy, especially our "50-cubed" operational restructuring activities, and that there will be no further material adverse developments in our business, liquidity or capital requirements. If we cannot generate sufficient cash flow from operations to service our indebtedness and to meet our working capital and other obligations and commitments, we might be required to refinance or restructure our debt or to dispose of assets to obtain funds for such purposes. There is no assurance that refinancings or restructurings or asset dispositions could be affected on a timely basis or on satisfactory terms, if at all, or would be permitted by the terms of our indentures and our existing Credit Agreement and Second Lien Term Loan. In the event that we were unable to refinance our existing indebtedness or raise funds through asset sales, sales of equity or otherwise, our ability to pay principal of, and interest on, the indebtedness would be impaired. -44- TO SERVICE OUR INDEBTEDNESS AND MEET OUR OTHER LIQUIDITY NEEDS, WE WILL REQUIRE A SIGNIFICANT AMOUNT OF CASH. OUR ABILITY TO GENERATE CASH DEPENDS ON MANY FACTORS BEYOND OUR CONTROL. Our ability to make payments on our indebtedness and to fund planned capital expenditures and working capital will depend on our ability to generate cash from our operations in the future. This, to a certain extent, is subject to general economic, financial, competitive, legislative, regulatory and other factors that are beyond our control. Based on our current level of operations, we believe our cash flow from operations, available cash and available borrowings under our Credit Agreement will be adequate to meet our future liquidity needs for the next twelve months. We cannot assure you, however, that our business will generate sufficient cash flow from operations or that future borrowings will be available to us under our Credit Agreement or otherwise in an amount sufficient to enable us to pay our indebtedness and to fund our other liquidity needs. Our ability to borrow under our Credit Agreement may be constrained by conditions including limits on borrowings exceeding specified percentages of the applicable borrowing base. Our 9% senior subordinated notes in the amount of $532.5million mature on May 1, 2009 and our 8 5/8% senior unsecured notes in the amount of $400.0 million mature on April 15, 2012. In addition, the maturity date of our Credit Agreement accelerates to November 1, 2008 if we have not repaid or refinanced substantially all of our outstanding 9% senior subordinated notes. A substantial portion of our indebtedness bears interest at floating rates, and therefore if interest rates increase, our debt service requirements will increase. We may need to refinance or restructure all or a portion of our indebtedness on or before maturity. We cannot assure you that we will be able to refinance or restructure any of our indebtedness, including our Credit Facilities and our outstanding debt securities, on commercially reasonable terms or at all. If we cannot service our indebtedness, we may have to take actions such as selling assets, seeking additional equity or reducing or delaying capital expenditures, strategic acquisitions, investments and alliances. We cannot assure you that any such actions, if necessary, could be effected on commercially reasonable terms, or at all. In addition, the indentures relating to our debt securities and our Credit Facilities may restrict our ability to take any of these actions. RESTRICTIVE COVENANTS IN OUR EXISTING SENIOR CREDIT FACILITY AND THE INDENTURES GOVERNING OUR DEBT SECURITIES MAY RESTRICT OUR ABILITY TO PURSUE OUR BUSINESS STRATEGIES. The indentures governing our debt securities and our existing Credit Facilities limit our ability, among other things, to: - Incur additional indebtedness; - Pay dividends, repurchase our capital stock or make certain other restricted payments or investments; - Make investments; - Sell assets; - Consolidate, merge, sell or otherwise dispose of all or substantially all of our assets; and - Create liens. The ability of our foreign subsidiaries to incur any form of indebtedness is prohibited under our indentures if we do not meet the fixed charge coverage ratio, as defined therein, of at least 2 to 1. At July 2, 2006, we were below this ratio. In addition, our Credit Agreement includes other and more restrictive -45- covenants that prohibit us from prepaying our other indebtedness while indebtedness under our Credit Agreement is outstanding. Our Credit Agreement requires us to maintain a minimum fixed charge coverage ratio if excess availability, as defined, falls below $35 million. We believe we were in compliance with all of our covenants as of July 2, 2006. The restrictions contained in our Credit Facilities and the indentures governing our debt securities could: - Limit our ability to plan for or react to market conditions or meet capital needs or otherwise restrict our activities or business plans; and - Adversely affect our ability to finance our operations, strategic acquisitions, investments or alliances or other capital needs or to engage in other business activities that would be in our interest. A breach of any of these restrictive covenants or our inability to comply with the required financial ratios could result in a default under our Credit Facilities and indentures. If a default occurs, the lenders under our Credit Agreement may elect to declare all borrowings outstanding, together with accrued interest and other fees, to be immediately due and payable which would result in an event of default under our outstanding notes. The lenders will also have the right in these circumstances to terminate any commitments they have to provide further borrowings. If we are unable to repay outstanding borrowings when due, the lenders will also have the right to proceed against the collateral, including our available cash, granted to them to secure the indebtedness. If the indebtedness under either of our Credit Facilities and debt securities were to be accelerated, we cannot assure you that our assets would be sufficient to repay in full the indebtedness and our other indebtedness. ITEM 2. UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS. This item is not applicable for the six months ended July 2, 2006. ITEM 3. DEFAULTS UPON SENIOR SECURITIES. This item is not applicable for the six months ended July 2, 2006. ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS. The Annual Meeting of Stockholders of Dura Automotive Systems, Inc. was held on May 17, 2006. At the meeting, the following matters were submitted to a vote of the stockholders of Dura: 1. The election of eight directors to serve for one year beginning at the 2006 annual stockholders' meeting and expiring at the 2007 annual stockholders' meeting. Each of the nominees: Walter P. Czarnecki, Lawrence A. Denton, Jack K. Edwards, James O. Futterknecht, Jr., Yousif B. Ghafari, J. Richard Jones, Nick G. Preda, Ralph R. Whitney were elected. Each of the individuals nominated to serve as a director received at least 17,610,680 votes representing 94% of the shares eligible to vote. 2. The ratification of the appointment of Deloitte & Touche LLP as the Company's independent registered public accounting firm. We received 17,723,223 votes representing 94% in favor of the ratification for the appointment of Deloitte & Touche LLP to serve as the Company's independent registered public accounting firm for 2006. ITEM 5. OTHER INFORMATION. This item is not applicable for the six months ended July 2, 2006 and July 3, 2005. -46- ITEM 6. EXHIBITS. (a) Exhibits 31.1 Certification by Lawrence A. Denton, Chairman of the Board of Directors and Chief Executive Officer. 31.2 Certification by Keith R. Marchiando, Vice President and Chief Financial Officer. 32.1 Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. 32.2 Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. -47- SIGNATURE Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized. DURA AUTOMOTIVE SYSTEMS, INC. Date: August 11, 2006 By /s/ Keith R. Marchiando ------------------------------------- Keith R. Marchiando Vice President, Chief Financial Officer (principal accounting and financial officer) EXHIBIT INDEX Exhibit No. Description - ------- ----------- 31.1 Certification by Lawrence A. Denton, Chairman of the Board of Directors and Chief Executive Officer. 31.2 Certification by Keith R. Marchiando, Vice President and Chief Financial Officer. 32.1 Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. 32.2 Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.