1 ================================================================================ SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 FORM 10-K /X/ Annual Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934. For the fiscal year ended December 31, 1998 / / Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934. For the Transition Period from________to ______. Commission File Number 0-13601 DURAKON INDUSTRIES, INC. (Exact name of registrant as specified in its charter) Michigan 38-2492342 (State or other jurisdiction of incorporation or organization) (I.R.S. Employer Identification No.) 2101 N. Lapeer Road, Lapeer, Michigan 48446 Registrant's telephone number, including area code: (810) 664-0850 Securities registered pursuant to Section 12(b)of the Act: None Securities registered pursuant to Section 12(g)of the Act: Common Stock, without par value (Title of Class) Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes X No --- --- Indicate by check mark if disclosure of delinquent filers pursuant to item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of the registrant's knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. [x] The aggregate market value of the registrant's voting stock held by non-affiliates of the registrant as of March 18, 1999, computed by reference to the last sale price for such stock on that date as reported on The Nasdaq Stock Market, was $55,064,864. At March 19, 1999, the number of shares outstanding of the registrant's Common Stock, without par value, was 6,125,200. Portions of the registrant's Proxy Statement for its 1999 Annual Meeting of Shareholders have been incorporated by reference in Part III of this Annual Report on Form 10-K. ================================================================================ 2 PART I ITEM 1. BUSINESS Durakon Industries, Inc. (the "Company") was incorporated in Michigan on December 21, 1983, and is the successor by merger to Durakon, Inc. which was incorporated in Michigan in 1979. The Company operates its business in two segments, the Vehicle Accessories segment and the Towing & Recovery segment. Vehicle Accessories Segment. This segment's principal product is a one-piece, seamless pickup truck bedliner, custom engineered and molded in various sizes to fit most domestic and foreign pickup trucks. A matching protector is supplied with each bedliner to protect the truck's tailgate. Bedliners are constructed of high-density polyethylene plastic, and are designed to protect the entire bed area including the floor, front panel and sidewalls. The Company markets bedliners under the Duraliner(R), AllStar(R) and Bodygard(R) brand names and also manufactures for private labels. Purchasers of the Duraliner(R) product also receive proprietary cargo restraining board pockets (Duraloc(TM)), two tier stacking capability and other premium features. The Company's marketing strategy for pickup truck bedliners is to service the aftermarket through distributors of light truck accessories, camper top manufacturers, retail chains and mass merchandisers as well as directly servicing original equipment manufacturers. Management believes that purchasers of light trucks generally prefer to purchase add-on accessories, such as a pickup truck bedliner, at the time they purchase their truck. This allows installation of the bedliner prior to delivery, before damage to the truck occurs, and also permits the buyer to finance the bedliner in conjunction with the truck. The Company also manufactures and markets the DuraSport(TM) cargo liner, a protective liner for back interiors of vans, sport utility vehicles and passenger car trunks; van liners to protect the interiors of cargo vans; and chassis cab covers. Other products manufactured for the Company on a proprietary basis include the Durasport(TM) bedmat, a rubber mat designed to protect the floor area of pickup truck beds and DuraTrunk(R), a high-density polyethylene plastic storage container. The Company disposed of its Duraliner USA network in 1998. The Company had distributed products through its Duraliner USA network, which consisted of nine warehouses located throughout the country. In addition to products manufactured by and for the Company, Duraliner USA sold and distributed a variety of other accessories such as hood protectors, bumpers and tonneau covers manufactured by other companies. Towing & Recovery Segment. Through its wholly-owned subsidiary Jerr-Dan Corporation ("Jerr-Dan"), the Company manufactures and distributes rollback carriers and tow trucks for use in the vehicle transportation, towing and recovery industry. Rollback carriers are fabricated from aluminum, steel and wood to provide platforms, which hydraulically tilt to allow a vehicle to be loaded thereon for transportation. Carriers equipped with a towbar attachment can tow an additional vehicle behind the unit. Some models are also available with an optional platform above the driver's cab enabling an additional vehicle to be transported. The Wrangler(TM), Shark(TM), Vector(TM), Rustler(TM), Elite(TM), and Stingray(TM) models are designed for transporting automobiles and light-duty vehicles, while the Transporter(TM) and Super Series(TM) models, with deck capacities up to 30,000 pounds, can also transport heavy equipment. Rollback carriers are typically purchased by salvage dealers, towing companies, automobile dealers, industrial equipment distributors, and antique and race car owners. Jerr-Dan also manufactures and markets towing and recovery equipment. These products lift disabled vehicles by their wheels for general towing applications. Wheel-lift trucks have supplanted the conventional hook and sling equipment by providing for damage-free towing to vehicles with plastic front-end components and/or front-wheel drive. Jerr-Dan's medium and heavy-duty units are equipped with frame-fork attachments to enable a disabled vehicle to be picked up by its front axle. Units are customarily supplied with boom and winch features for use in vehicle recovery applications. Jerr-Dan's towing and recovery line includes the HPL(TM), HDL(TM), and Powergrid(TM) models. Jerr-Dan's marketing strategy is to compete nationally through its independently-owned distributor network with innovative products of high quality and superior customer service. Methods used to accomplish this objective include advertising in trade journals, trade show participation, publication of the Company's "Write-Carrier" magazine and utilization of the distributor/customer in product development and improvement activities. 2 3 Jerr-Dan's manufacturing operations include the machining and fabrication of steel and aluminum parts and assemblies, and the manufacture of hydraulic componentry. Jerr-Dan's products are assembled, tested and installed on truck chassis purchased by Jerr-Dan or its customers, or sold in kit form for installation by its distributors. OTHER CORPORATE MATTERS Employment. At December 31, 1998, the Company and its subsidiaries employed 811 persons. Approximately 30% of its employees are covered by a collective bargaining agreement with the International Union, United Automobile, Aerospace and Agricultural Implement Workers of America. The most recent agreement was ratified by the union on March 4, 1997, expires February 29, 2000, and covers 242 employees at the Lapeer, Michigan plant. Significant Customers. The Company's sales to Ford Motor Company represented 12% of consolidated net sales in 1998. No other customer accounts for more than 10% of consolidated net sales. Competition. In the opinion of management, the competitive factors in each industry in which the Company and its subsidiaries operate include brand recognition, total quality, marketing support, price, customer service, prompt delivery and reputation. The Company emphasizes all of these factors in its operating strategy. The Vehicle Accessories segment markets its products in the United States and in selected foreign markets to independent aftermarket distributors and original equipment manufacturers. The Company's primary competitor in all of these markets is Penda Corporation, a privately owned company headquartered in Portage, Wisconsin. While no market data is readily available, the Company believes it has the largest share of the market for pickup truck bedliners. There are many other manufacturers of pickup truck bedliners but the Company believes that none of them maintains a market share comparable to the Company or Penda. In the Towing & Recovery segment, the Company primarily sells in the United States. While the Company is not aware of any source of market data on this industry, it believes that Miller Industries, Inc., a publicly held company headquartered in Atlanta, Georgia has the largest market share. There are several smaller manufacturers of towing and recovery equipment. The Company believes it maintains the second largest market share in the towing and recovery industry. Patents. The Company has a policy of filing patent applications for its important product designs and manufacturing methods. The Company's patents begin to expire in 1999. Backlogs. Neither the Vehicle Accessories segment nor the Towing & Recovery segment maintain a sales backlog as sales orders are generally filled within one month. Raw Materials. Raw materials used in the production of the Company's products are available from several sources. Management believes that its present sources and adequate replacement sources will be available to meet the Company's anticipated demand for the foreseeable future. High-density polyethylene resin, which is the principal raw material of the Vehicle Accessories segment, is subject to significant price fluctuation. Regulatory Requirements. The Company, as a manufacturer utilizing plastic substances, is subject to provisions of state and federal laws governing discharges of pollutants into the environment and the exposure of employees to harmful substances. The Company believes that it is currently in compliance with such applicable provisions and that continued compliance will not require material capital expenditures. ITEM 2. PROPERTIES ($ in 000's) Vehicle Accessories Segment. The Company has two domestic manufacturing locations for pickup truck bedliners. The largest one is owned, the other facility is leased. The owned facility is a 326,800 square foot building complex on 135 acres of land in Lapeer, Michigan. This facility also houses the Company's warehouse facility, distribution center and administrative offices. The leased facility is 102,000 square feet on seven acres of land in Clinton, Tennessee. The lease expires in 2003; rental under this lease was approximately $255 in 1998. Additional warehousing space of 20,000 square feet is leased in Greenbrier, Tennessee. The Company's Mexican subsidiary leases a 47,000 square foot manufacturing facility in Lerma, Mexico. Rental under this lease agreement was $118 during 1998. 3 4 In 1998 the Company disposed of six leased locations. The Company is still obligated under leases for three locations; one operates as a consignment warehouse, located in Westland, Michigan and the other two locations, which are located in Ft. Lauderdale and Lakeland, Florida have been sub-let to a third party. Towing & Recovery Segment. The Company owns a 112,000 square foot manufacturing facility located on 12.5 acres of land in Greencastle, Pennsylvania. This location also houses storage facilities and administrative offices. The Company leases two additional manufacturing and assembly facilities in Greencastle, Pennsylvania. A 126,000 square foot manufacturing building on 10 acres has an annual rent of $360 with a lease expiration of June 30, 2011. A research and development location of approximately 6,000 square feet with an annual rent of $25 is leased on a month-to-month basis. Additional warehousing and assembly space of 60,000 square feet is leased in Las Vegas, Nevada to provide inventory availability for Jerr-Dan's western distributors. Annual rent was $349 in 1998. This lease expires July 31, 2000. Adequacy of Facilities and Production Capacity. In the opinion of management, the facilities and manufacturing capacity for both business segments are adequate to operate at current market conditions. ITEM 3. LEGAL PROCEEDINGS The Company is engaged from time to time in various litigation incident to both segments of its business. Much of such litigation is covered in whole or in part by insurance. Management of the Company believes that the Company is not at present a party to any legal proceedings, which if decided in a manner adverse to the Company, would be likely to have a material adverse effect on the Company's results of operations or financial condition. The Company is a party to the class action lawsuits described below. Class Action Lawsuits In the fourth quarter of 1996 and the first quarter of 1997, nine class action lawsuits were filed in state and federal courts against the Company and various other manufacturers of pickup truck bedliners. Four of those cases were dismissed voluntarily and one was dismissed for failure to prosecute. The four pending cases are Tennyson Smith, et al. V. Durakon Industries, Inc., et al., filed in the Circuit Court of Genesee County, Alabama on November 7, 1996; Susan Stricklett, et al. V. Durakon Industries, Inc., et al., filed in Champaign County, Illinois on November 7, 1996; Joseph Jetton et al. v. Durakon Industries, Inc., filed in the United States District Court for the Eastern District of Missouri on November 8, 1996; and Jimmy E. Brown, et al. v. Durakon Industries, Inc., et. al., filed in the United States District Court for the Southern District of Mississippi, Hattiesburg Division on November 6, 1996. The foregoing cases are purportedly brought on behalf of all owners of pickup truck bedliners made by the defendant manufacturers. None of these cases seek damages for personal injuries. The complaints allege that the bedliners manufactured by the defendants are defective and unreasonably dangerous because the bedliners supposedly prevent the discharge of static electricity which can accumulate on or in portable fuel containers and thereby create the potential for an explosion if a container is filled with fuel while sitting on a bedliner. The complaints allege that the defendants were aware of the alleged danger but failed to provide a proper warning. The complaints filed in these cases, while not identical, raise substantially similar legal theories, primarily claims of breach of warranty, fraudulent misrepresentation, negligent misrepresentation, negligence and strict liability in tort. The plaintiffs seek damages in unspecified amounts and equitable relief, including a recall and replacement of all bedliners, or a refund, and notification to all bedliner owners of the purported danger. The complaints either request punitive damages or reserve the right to seek punitive damages at a later date. The complaints all seek an award of attorney's fees and costs. The Company believes the claims in these lawsuits are without merit and it has specifically denied any fault or omission or any liability or violation of the law in connection with the claims asserted therein. However, due to the uncertainties of litigation, especially where jury trials are involved, and the cost and distraction of defending multiple lawsuits in various jurisdictions, the Company has determined that it would be in its best interest to explore the possibility of settlement. Settlement negotiations have resulted in a tentative agreement to settle all the cases, but the final terms of a settlement agreement have not been agreed upon and no agreement has 4 5 been signed by any of the parties. If and when the parties enter into a settlement agreement, it will be subject to review and approval by one or more courts. There can be no assurance that a settlement will be reached or, if reached, that it will receive court approval. If a final settlement is not reached, or if a settlement agreed to by the parties were not approved by the court, the Company intends to vigorously defend these lawsuits. ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SHAREHOLDERS No matters were submitted to a vote of shareholders during the fourth quarter of the fiscal year covered by this Report. PART II ITEM 5. MARKET FOR REGISTRANT'S COMMON STOCK AND RELATED SHAREHOLDER MATTERS The Company's Common Stock is traded on the Nasdaq Stock Market under the symbol "DRKN". The following table sets forth the high and low sale prices reported on the Nasdaq Stock Market for the quarterly periods indicated: 1998 1997 Quarter High Low Quarter High Low ------- ---- --- ------- ---- --- First $ 9 1/4 $ 7 First $15 $10 3/4 Second 11 1/4 9 1/4 Second 11 1/2 9 1/4 Third 13 9 Third 9 1/2 8 1/2 Fourth 11 1/2 9 1/2 Fourth 9 3/4 7 3/4 On March 18, 1999, the last available sale price for shares of the Common Stock of the Company, as reported on the Nasdaq Stock Market, was $12.375. As of such date, the approximate number of record holders of the Common Stock was 307. Durakon has not paid a dividend on the Common Stock since the date on which the Common Stock was first offered to the public. The Company's policy is not to pay dividends, but to use excess cash to fund future growth. 5 6 ITEM 6. SELECTED FINANCIAL DATA The selected consolidated financial data presented below have been derived from the Company's Consolidated Financial Statements which have been audited by PricewaterhouseCoopers LLP, and should be read in conjunction with the Consolidated Financial Statements and related Notes. 1998 1997 1996 1995(1) 1994 ---- ---- ---- ------- ---- ($ in 000's, except per share amounts) OPERATIONS STATEMENT DATA: Net sales $192,358 $179,908 $183,628 $172,051 $144,483 Operating income 12,354 735 13,133 5,171 19,487 Interest income, net 411 69 629 358 427 Net income 7,909 1,103 8,904 2,299 12,101 Net income per common share - Basic 1.28 .18 1.36 .35 1.86 Net income per common share - Diluted 1.27 .18 1.34 .35 1.82 BALANCE SHEET DATA: Working capital $ 41,767 $ 31,681 $ 35,150 $ 25,696 $ 25,539 Total assets 87,768 83,092 84,079 78,869 75,542 Long-term obligations 801 554 795 1,572 2,641 Shareholders' equity 68,903 62,286 65,760 56,556 54,237 PERCENTAGES AND RATIOS: Gross profit 18.1% 16.9% 21.6% 21.1% 29.0% Return on sales 4.1% .6% 4.8% 1.3% 8.4% Current ratio 3.6 2.7 3.2 2.3 2.4 Ratio of long-term obligations to total capitalization .01 .01 .01 .03 .05 (1) Includes pre-tax charges of $2,900 for the loss on disposition of the ZZ Wheelz subsidiary, $1,455 for re-engineering and consolidation of pickup truck bedliner manufacturing operations, and $1,103 related to settlement of a patent issue and write-off of a license agreement. ITEM 7. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS The following discussion relating to the three years ended December 31, 1998, should be read in conjunction with the Company's Consolidated Financial Statements and related Notes: CORPORATE DEVELOPMENT. In 1998, the Company disposed of all distribution warehouse operations that sold vehicle accessories under the names "Duraliner USA" and "Duraliner of California". In November 1998, Jerr-Dan introduced its new light-duty wrecker, the HIP40. Designed primarily for the export market, this composite-body unit is also targeted as a domestic entry-level product. The HIP40's innovative design enables the wrecker body to fit a large range of chassis sizes with minimal modification. In March 1998, the DeWalt(TM) heavy-duty wrecker was discontinued and replaced with a composite body unit, the HDL (TM). With this introduction, the payload capacity was upgraded from 50 to 55 tons. This unit, together with the HIP40, further complements the Company's range of towing and recovery equipment and continues the trend towards lighter, rust-resistant models. In December 1997, Jerr-Dan closed its Channelview, Texas manufacturing facility. Production of the DeWalt(TM) heavy-duty towing and recovery vehicles was moved to the Greencastle, Pennsylvania location. 6 7 In January 1997, the Vehicle Accessories segment was awarded the Ford bedliner contract. The Company distributes light-truck bedliners to Ford dealerships in the United States, Canada and Mexico. The contract will be up for renewal December 31, 2000. In July 1996, Jerr-Dan leased approximately 126,000 square feet of additional manufacturing space to accommodate the production of its new medium-duty towing vehicle. Several innovative and patentable features are incorporated into this product including an industry-first, corrosion-resistant composite body. NET SALES. ($ in 000's) The following table summarizes net sales by business segment for the last three years: Segment 1998 % 1997 % 1996 % - ------- ---- - ---- - ---- - Vehicle Accessories $ 92,122 48% $ 92,250 51% $ 85,109 46% Towing & Recovery 100,236 52% 87,658 49% 98,519 54% -------- ---- --------- ---- -------- ---- Total $192,358 100% $179,908 100% $183,628 100% ======== ==== ========= ==== ======== ==== Net sales increased 7% to $192,358 in 1998 versus 1997. In 1997 sales decreased 2% to $179,908 compared to 1996. In the Vehicle Accessories segment, 1998 net sales decreased $128 or 0.1% from 1997. Bedliner unit sales increased 0.4% from 1997. Unit volume increased for OEM Ford, which was partially offset by a decrease in unit volume for domestic aftermarket and international markets. Ford bedliner units increased 80% over 1997. While this continues to be a strong line of business for the Company, management does not expect the Ford unit volume to increase so dramatically in subsequent years. Domestic aftermarket unit volume decreased 13%, primarily due to the disposition of "Duraliner USA" operations. International unit volume was down 14% due to weak economies in South America. In 1997, net sales increased $7,141 or 8% from 1996. Bedliner unit sales increased 11.7% from the prior year primarily due to the Ford business. Ford contributed to an increase in OEM unit volume of 97% versus 1996. International unit sales increased by 52% in 1997 compared to 1996. Aftermarket unit sales decreased 16% in 1997 compared to 1996. Average bedliner net selling prices were down 2.6% from 1996 due to the increased domestic aftermarket competition and OEM-Ford volume, which carries a lower selling price than average aftermarket products. In the Towing and Recovery segment, 1998 sales increased $12,578 or 14% from 1997. The increase reflects a 10% increase in sales of manufactured equipment and service and an 18% increase in sales of truck chassis. Unit sales of rollback carriers increased 15%, while unit sales of tow truck bodies decreased by 8%. Average net selling prices for both rollback carriers and tow truck were 4% higher than in 1997. The higher selling prices are attributable to a modest price increase in the first quarter of 1998 and a shift in sales mix toward more expensive models. In 1997, net sales decreased $10,861 or 11% from 1996 due to the loss of three distributors that were purchased by a competitor. The decrease reflected a 7% decline in sales of manufactured equipment and service and a 14% decline in sales of truck chassis. Unit sales of rollback carriers decreased by 18% while the decrease in unit sales of tow vehicle bodies was 5%. Average net selling prices for rollback carriers were 2% higher in 1997 than in 1996, primarily due to sales mix. Average net selling prices of tow vehicle bodies were 22% higher in 1997 than in 1996 reflecting a greater proportion of sales of medium-duty tow vehicle bodies. There were no sales price increases in 1997. GROSS PROFIT. ($ in 000's) The following table summarizes gross profit in dollars and as a percent of sales by segment for the last three years: Segment 1998 % 1997 % 1996 % - ------- ---- - ---- - ---- - Vehicle Accessories $ 23,320 25% $ 20,007 22% $ 24,946 29% Towing & Recovery 11,498 12% 10,346 12% 14,732 15% -------- --- -------- --- -------- --- Total $ 34,818 18% $ 30,353 17% $ 39,678 22% ======== === ======== === ======== === In the Vehicle Accessories segment, gross margin in 1998 was 25% compared to 22% in 1997. Higher margins were attributable to improved manufacturing efficiencies and decreased cost for high-density polyethylene resin. In 1997, gross margin in the Vehicle Accessories segment decreased from 29% to 22%. 7 8 Margins were down due to lower net average selling prices, which were caused by competition along with lower average margins on OEM sales. Freight costs were $2.9 million higher in 1997 versus 1996 primarily due to distribution costs for a major OEM. In the Towing and Recovery segment, gross margin in 1998 was 12%, which was even with 1997. The margin on manufactured equipment and service was 20% in 1998, down 1% from 1997, which reflects the impact of increased sales of lower margin rollback carriers in 1998, and the cost of product enhancements which were not passed on to customers. In 1997 gross margin was 12% compared to 15% in 1996. The gross margin on manufactured equipment and service was 21% in 1997, down 5% from 1996, which reflected the impact of increased sales of lower-margin towing vehicles in 1997. Lower sales volumes in 1997 also had the effect of reducing gross margins due to less favorable absorption of fixed overhead costs than in 1996. Margins on rollback carriers and light-duty tow trucks decreased by 3% on a year to year basis. SELLING, GENERAL AND ADMINISTRATIVE EXPENSES. ($ in 000's) The following table presents selling, general and administrative expenses by business segment and as a percent of net sales for the last three years: % Net % Net % Net Segment 1998 Sales 1997 Sales 1996 Sales - ------- ---- ----- ---- ------ ---- ------ Vehicle Accessories $ 14,817 16% $ 19,930 22% $ 17,949 21% Towing & Recovery 7,647 8% 9,688 11% 8,596 9% -------- --- -------- --- -------- --- Total $ 22,464 12% $ 29,618 16% $ 26,545 14% ======== === ======== === ======== === Selling, general and administrative expenses (SG&A) were 24% lower in 1998 compared to 1997, and four points lower as a percentage of net sales. In 1997, SG&A expenses were 12% higher than in 1996, and two points higher as a percentage of net sales. In the Vehicle Accessories segment, 1998 SG&A was $5,113 lower than in 1997 and as a percentage of net sales was six percentage points lower. The decrease in SG&A was due to the disposition of the Duraliner USA operations, reduced legal expenses, and reduced spending resulting from the 1997 profit improvement programs which was partially offset by year 2000 compliance expenditures. In 1997, SG&A was $1,981 higher than in 1996 and as a percentage of sales was one point higher. The increase in SG&A was primarily due to legal reserves associated with the nine class action lawsuits filed against the Company and various other manufacturers of pickup truck bedliners. In addition, professional fees, relating largely to the Company's profit improvement program, adversely impacted 1997 SG&A. In the Towing & Recovery segment, 1998 SG&A was $2,041 lower than 1997 and 3% lower as a percentage of net sales. The decrease is attributable to cost containment efforts, consolidation of operations in Greencastle, Pennsylvania, and closure of the DeWalt facility in Channelview, Texas. In 1997 SG&A was $1,092 higher than in 1996 and 2% higher as a percentage of net sales. The increase was due to costs associated with the closing of the DeWalt facility in Channelview, Texas. The remainder of the increase in SG&A was attributable to the expansion of the Company's product engineering capability and promotional expenses related to the medium-duty towing vehicle product. INTEREST INCOME, NET. ($ in 000's) Net interest income was $411 in 1998, $69 in 1997, and $629 in 1996. The increase in net interest income was due to a higher average cash balance. The decrease in net interest income in 1997 was a direct result of lower average cash balances during 1997 compared to 1996. OTHER INCOME/(EXPENSE), NET. ($ In 000's) Other net expense in 1998 was $386 versus other net expense of $114 in 1997 and other net income of $59 in 1996. In 1998, other net expense was largely due to a loss on disposal of fixed assets and other expenses related to the Mexican operation. In 1997, other net expense primarily related to a loss on disposal of fixed assets. In 1996, other income related primarily to a gain on disposal of fixed assets and Duramex royalties. MINORITY INTEREST. ($ in 000's) Minority interest reflects the minority shareholders' portion of the net income of Duramex that began operations in April 1993, as well as Duraliner of California, a joint venture formed in June 1997. The minority interest was $288 in 1998 compared to $247 and $124 in 1997 and 1996, respectively. PROVISION FOR INCOME TAXES. The Company's effective tax rate was 35% in 1998, (149%) in 1997, and 35% in 1996. The effective tax rate in 1998 was equal to the statutory rate. In 1997, the Internal Revenue Service 8 9 completed its audits of the Company's 1993, 1994 and 1995 tax returns. Upon completion of the audits, the Company reversed the amount accrued in excess of the adjustment required as a result of the audits. The effective tax rate in 1996 was equal to the statutory rate. NET INCOME. ($ in 000's) Net income was $7,909 in 1998, $1,103 in 1997, and $8,904 in 1996. The increase of $6,806 in 1998 was primarily due to higher sales in Towing and Recovery segment, manufacturing efficiencies and lower resin cost in the Vehicle Accessories segment and reduced SG&A in both segments. The decrease of $7,801 in 1997 was primarily due to lower gross margins in both business segments, lower average net selling prices in the Vehicle Accessories segment, lower sales in the Towing and Recovery segment due to the loss of three distributors which were purchased by a competitor, and professional fees associated with implementing a profit improvement program. YEAR 2000. Computer software that uses two digits rather than four to identify the applicable year may be unable to interpret appropriately the calendar Year 2000, and thus could cause disruption of normal business activities. The Company uses software in various aspects of its business, including manufacturing, product development and many administrative functions, and much of this software will be unable to interpret the Calendar Year 2000 appropriately unless it is modified or replaced. The Company is addressing this Year 2000 issue with a corporate-wide initiative. The initiative includes the identification of affected software, the development of a plan for correcting that software in the most effective manner, the implementation of that plan and the monitoring of that implementation. The program also includes communications with the Company's significant suppliers and customers to determine the extent to which the Company's systems are vulnerable to any failures by them to address the Year 2000 issue. In most instances, the Company has older software with Year 2000 compliant programs and systems. Although the timing of these replacements is influenced by the Year 2000 issue, in most instances they will involve capital expenditures that would have occurred in the normal course of business. The Company expects that all of the modifications and replacements will be in place before the end of second quarter of 1999. Given the information available at this time, management currently anticipates that the amount the Company will spend to modify or replace software in order to remediate the Year 2000 issue should not have a materially adverse effect on the Company's liquidity or results of operations. The Company incurred approximately $.7 million and committed to $.5 million capital lease in 1998 relating to the assessment and implementation of the Year 2000 compliant programs and systems, and estimates the Company will not spend more than $1.7 million for Year 2000 remediation. At year-end the Vehicle Accessories segment was substantially complete and the Towing and Recovery segment was approximately one-third complete with the Year 2000 implementation. The Company does not currently have contingency plans in place. Such contingency plans will be developed in the second quarter, should the current implementation plans fall behind schedule. As the Year 2000 project continues, the Company may discover additional Year 2000 problems, may not be able to develop, implement, or test remediation or contingency plans, or may find that the costs of these activities exceed current expectations. In many cases, the Company must rely on assurance from suppliers that new and upgraded information systems as well as key services will be Year 2000 compliant. While the Company plans to validate supplier representations, it cannot be sure that its efforts will be adequate, or that, if problems are identified, they will be addressed in a timely and satisfactory manner. Even if the Company completes all of its assessments, implements and tests all remediation plan, in a manner believed to be adequate, and develops contingency plans believed to be adequate, some problems may not be identified or corrected in time to prevent materially adverse consequences or business interruptions to the Company. 9 10 LIQUIDITY AND CAPITAL RESOURCES ($ in 000's) At year-end 1998, the Company's cash balance was $15,433, compared to $7,907 at year-end 1997 and $8,597 at year-end 1996. The current ratio was 3.6 at December 31, 1998 versus 2.7 in 1997 and 3.2 in 1996. During 1998, cash of $11,252 was provided by operations versus $9,780 in 1997 and $3,350 in 1996. Cash used in investing activities in 1998 was $2,704 compared to $5,404 in 1997 and $5,774 in 1996. In 1998 the main use of cash was the purchased 120,092 shares of outstanding common stock in open market transactions at an average price of $9.87 per share. In 1997, the primary uses of cash were purchases of equipment relating to production and the repurchases and retirement of 400,000 shares of outstanding common stock at a price of $13 per share. The Company's anticipated internal cash flow is expected to provide sufficient liquidity to fund its near-term working capital needs. The Company believes that its long-term working capital and other investment needs will be satisfied through its internal cash flow and future borrowings, if necessary. The Company also maintains a $20,000 revolving credit facility. There were no borrowings against this facility as of December 31, 1998. However, letters of credit have been issued against the credit line totaling $1,450 at December 31, 1998. The Company intends to spend approximately $3.6 million in 1999 and $3.5 million in 2000 for capital associated with a new product to be sold to one of the "Big Three" automotive companies beginning in the year 2001. ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA The financial statements and supplementary financial information included in this Report are set forth on the Index to Consolidated Financial Statements and Financial Statement Schedule appearing on page F-1 of this Report. ITEM 9. DISAGREEMENTS ON ACCOUNTING AND FINANCIAL DISCLOSURE None. PART III The information called for by the items within this part will be included in the Company's 1998 Proxy Statement, and is incorporated herein by reference, as follows: Captions(s) in 1998 Proxy Statement --------------- ITEM 10. Directors and Executive Officers of the "Election of Directors", "Other Information Registrant Relating To Directors" and "Executive Officers" ITEM 11. Executive Compensation "Compensation of Executive Officers and Directors" ITEM 12. Security Ownership of Certain "Election of Directors" Beneficial Owners and Management ITEM 13. Certain Relationships and Related "Certain Transactions with Management" Transactions 10 11 PART IV ITEM 14. EXHIBITS, FINANCIAL STATEMENTS, FINANCIAL STATEMENT SCHEDULE AND REPORTS ON FORM 8-K. (a) 1. Financial Statements: The financial statements filed with this Report are listed on page F-1. 2. Financial Statement Schedule: The financial statement schedule filed with this Report is listed on page F-1. Other financial statement schedules, for which provision is made in the applicable accounting regulations of the Securities and Exchange Commission, are not required under the related instructions or are inapplicable and, therefore, have been omitted. 3. Exhibits: The exhibits filed with this Report are listed on the "Exhibit Index" on page E-1. (b) Reports on Form 8-K. The Company was not required to file any current reports on Form 8-K during the quarter ended December 31, 1998, and none was filed during that period. 11 12 SIGNATURES Pursuant to the requirements of Section 13 of the Securities Exchange Act of 1934, the registrant has caused this Report to be signed on its behalf by the undersigned, thereunto duly authorized, on March 18, 1999. DURAKON INDUSTRIES, INC. By: /s/ David W. Wright ----------------------------------- David W. Wright, President and Chief Executive Officer Pursuant to the requirements of the Securities Exchange Act of 1934, this Report has been signed below by the following persons on behalf of the registrant and in the capacities and on the dates indicated on March 18, 1999. Signature Title /s/David W. Wright Director (Principal Executive Officer) - --------------------------------------- David W. Wright /s/James C. Smith Secretary and Treasurer - Corporate - -------------------------------------- Controller James C. Smith /s/David Aronow Director - --------------------------------------- David Aronow /s/Phillip Wm. Fisher Director - --------------------------------------- Phillip Wm. Fisher /s/ Richard J. Jacob Director - --------------------------------------- Richard J. Jacob /s/ Robert M. Teeter Director - --------------------------------------- Robert M. Teeter 13 DURAKON INDUSTRIES, INC. AND SUBSIDIARIES INDEX OF FINANCIAL STATEMENTS AND FINANCIAL STATEMENT SCHEDULES The following consolidated financial statements of Durakon Industries, Inc. are referred to in Item 8: Page ---- Report of Independent Accountants F-2 Consolidated Balance Sheets - December 31, 1998 and 1997 F-3 Consolidated Statements of Income - Years ended December 31, 1998, 1997, and 1996 F-4 Consolidated Statements of Shareholders' Equity - Years ended December 31, 1998, 1997 and 1996 F-5 Consolidated Statements of Cash Flows - Years ended December 31, 1998, 1997 and 1996 F-6 Notes to consolidated financial statements F-7 to F-18 The following consolidated financial statement schedule of Durakon Industries, Inc. is included herein: Schedule II -- Valuation and qualifying accounts S-1 All other schedules for which provision is made in the applicable accounting regulations of the Securities and Exchange Commission are not required under the related instructions or are inapplicable, and therefore have been omitted. F-1 14 REPORT OF INDEPENDENT ACCOUNTANTS To the Board of Directors and Shareholders of Durakon Industries, Inc.: In our opinion, the consolidated financial statements listed in the index appearing under Item 14(a)(1), present fairly, in all material respects, the financial position of Durakon Industries, Inc. and its subsidiaries at December 31, 1998 and 1997, and the results of their operations and their cash flows for each of the three years in the period ended December 31, 1998, in conformity with generally accepted accounting principles. In addition, in our opinion, the financial statement schedule listed in the index appearing under Item 14(a)(2) presents fairly, in all material respects, the information set forth therein when read in conjunction with the related consolidated financial statements. These financial statements and financial statement schedule are the responsibility of the Company's management; our responsibility is to express an opinion on these financial statements and financial statement schedule based on our audits. We conducted our audits of these statements in accordance with generally accepted auditing standards which require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for the opinion expressed above. /s/ PricewaterhouseCoopers LLP Detroit, Michigan February 19, 1999 F-2 15 DURAKON INDUSTRIES, INC. CONSOLIDATED BALANCE SHEETS DECEMBER 31, 1998 AND 1997 ($ in 000's) 1998 1997 ---- ---- ASSETS Current assets: Cash and equivalents $ 15,433 $ 7,907 Accounts receivable, less allowances of $1,005 and $1,252 22,743 20,039 Inventories 16,177 16,748 Prepaid expenses and other current assets 1,532 2,401 Deferred income taxes 1,685 2,973 -------- -------- Total current assets 57,570 50,068 Property, plant and equipment less accumulated depreciation of $29,479 and $26,765 19,945 21,943 Goodwill 9,923 10,601 Patents, less accumulated amortization of $2,070 and $1,939 139 270 Other assets 191 210 -------- -------- TOTAL ASSETS $ 87,768 $ 83,092 ======== ======== LIABILITIES AND SHAREHOLDERS' EQUITY Current liabilities: Current maturities of long-term obligations $ 271 $ 248 Accounts payable 9,301 10,308 Other current liabilities 6,231 7,831 -------- -------- Total current liabilities 15,803 18,387 -------- -------- Long-term obligations 801 554 Deferred income taxes 1,727 1,184 Minority interest 534 681 -------- -------- Total long-term liabilities 3,062 2,419 -------- -------- Shareholders' equity: Preferred stock, $1 par value - 100,000 shares authorized; none issued -- -- Common stock, without par value - 15,000,000 shares authorized; 6,125,200 and 6,245,292 shares issued and outstanding 16,059 17,244 Accumulated other comprehensive loss (397) (290) Retained earnings 53,241 45,332 -------- -------- Total shareholders' equity 68,903 62,286 -------- -------- TOTAL LIABILITIES AND SHAREHOLDERS' EQUITY $ 87,768 $ 83,092 ======== ======== The accompanying notes are an integral part of the consolidated financial statements. F-3 16 DURAKON INDUSTRIES, INC. CONSOLIDATED STATEMENTS OF INCOME YEARS ENDED DECEMBER 31, 1998, 1997 AND 1996 ($ in 000's, except per share amounts) 1998 1997 1996 ---- ---- ---- Net sales $ 192,358 $ 179,908 $ 183,628 Cost of products sold 157,540 149,555 143,950 --------- --------- --------- Gross profit 34,818 30,353 39,678 Selling, general and administrative expenses 22,464 29,618 26,545 --------- --------- --------- Operating income 12,354 735 13,133 Interest income 540 199 778 Interest expense (129) (130) (149) Other income/(expense), net (386) (114) 59 Minority interest (288) (247) (124) --------- --------- --------- Income before income taxes 12,091 443 13,697 Provision/(benefits) for income taxes 4,182 (660) 4,793 --------- --------- --------- Net income $ 7,909 $ 1,103 $ 8,904 ========= ========= ========= Basic earnings per share of common stock $ 1.28 $ 0.18 $ 1.36 ========= ========= ========= Diluted earnings per share of common stock $ 1.27 $ 0.18 $ 1.34 ========= ========= ========= The accompanying notes are an integral part of the consolidated financial statements. F-4 17 DURAKON INDUSTRIES, INC. CONSOLIDATED STATEMENTS OF SHAREHOLDERS' EQUITY YEARS ENDED DECEMBER 31, 1998, 1997 AND 1996 ($ in 000's, except shares) Shares Equity ---------- -------------------------------------------------------------- Accumulated Other Total Common Common Retained Comprehensive Shareholders' Stock Stock Earnings Loss Equity ---------- -------- -------- ------------- -------------- Balance at December 31, 1995 6,520,292 $ 21,506 $ 35,325 $ (275) $56,556 ---------- -------- -------- -------- ------- Comprehensive income Net Income 8,904 8,904 Foreign currency translation (14) (14) ------- Total Comprehensive Income 8,890 Exercise of stock options 45,000 146 146 Tax benefit of exercised options 168 168 ---------- -------- -------- -------- ------- Balance at December 31, 1996 6,565,292 $ 21,820 $ 44,229 $ (289) $65,760 ---------- -------- -------- -------- ------- Comprehensive income Net Income 1,103 1,103 Foreign currency translation (1) (1) ------- Total Comprehensive Income 1,102 Exercise of stock options 80,000 409 409 Tax benefit of exercised options 215 215 Repurchase of shares (400,000) (5,200) (5,200) ---------- -------- -------- -------- ------- Balance at December 31, 1997 6,245,292 $ 17,244 $ 45,332 $ (290) $62,286 ---------- -------- -------- -------- ------- Comprehensive income Net Income 7,909 7,909 Foreign currency translation (107) (107) ------- Total Comprehensive Income 7,802 Repurchase of shares (120,092) (1,185) (1,185) ---------- -------- -------- -------- ------- Balance at December 31, 1998 6,125,200 $ 16,059 $ 53,241 ($397) $68,903 ========== ======== ======== ======== ======= The accompanying notes are an integral part of the consolidated financial statements. F-5 18 DURAKON INDUSTRIES, INC. CONSOLIDATED STATEMENTS OF CASH FLOWS YEARS ENDED DECEMBER 31, 1998, 1997 AND 1996 ($ in 000's) 1998 1997 1996 ---- ---- ---- CASH FLOWS FROM OPERATING ACTIVITIES: Net income $ 7,909 $ 1,103 $ 8,904 Adjustments to reconcile net income to net cash provided by operating activities: Depreciation and amortization 5,692 4,984 4,179 Increase/(decrease) in minority interest, net (147) 506 116 Increase/(decrease) in deferred income taxes 1,831 (379) 1,153 Gain/(loss) on disposal of property, plant and equipment (181) 74 (36) Net decrease/(increase) of other assets 19 (18) (82) Increase/(decrease) due to changes in operating assets and liabilities: Accounts receivable (2,704) 136 (2,711) Inventories 571 1,679 (6,282) Prepaid expenses and other current assets 869 (396) (859) Accounts payable (1,007) 368 (124) Accrued expenses and other current liabilities (1,600) 1,723 (908) -------- -------- -------- Net cash provided by operating activities 11,252 9,780 3,350 -------- -------- -------- CASH FLOWS USED IN INVESTING ACTIVITIES: Purchases of property, plant and equipment (2,827) (5,622) (5,932) Proceeds from sale of property, plant and equipment 123 188 158 -------- -------- -------- Net cash used in investing activities (2,704) (5,434) (5,774) -------- -------- -------- CASH FLOWS USED IN FINANCING ACTIVITIES: Decrease in long-term debt (265) (244) (1,868) Borrowing of long-term debt 535 -- -- Repurchase of common stock (1,185) (5,200) -- Cash proceeds from exercise of stock options -- 409 146 -------- -------- -------- Net cash used in financing activities (915) (5,035) (1,722) -------- -------- -------- Effect of exchange rate changes on cash (107) (1) (14) -------- -------- -------- CASH AND EQUIVALENTS: Increase/(decrease) for year 7,526 (690) (4,160) Balance, beginning of year 7,907 8,597 12,757 -------- -------- -------- BALANCE, END OF YEAR $ 15,433 $ 7,907 $ 8,597 ======== ======== ======== The accompanying notes are an integral part of the consolidated financial statements. F-6 19 DURAKON INDUSTRIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS 1. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES PRINCIPLES OF CONSOLIDATION: The consolidated financial statements include the accounts of Durakon Industries, Inc.,"The Company", and its domestic subsidiaries and foreign majority-owned subsidiary, "Duramex". All significant intercompany accounts and transactions have been eliminated. CASH AND EQUIVALENTS: At December 31, 1998, 1997 and 1996, substantially all cash was held at Comerica Bank. For purposes of the statement of cash flows, cash and equivalents include cash on hand, amounts due from banks and debt instruments purchased with an original maturity of three months or less. INVENTORIES: Inventories are stated at the lower of cost or market. Cost is determined using the first-in, first-out method for the Vehicle Accessories segment and the last-in, first-out (LIFO) method for the Towing & Recovery segment. PROPERTY, PLANT AND EQUIPMENT: Property, plant and equipment are stated at cost. Depreciation is provided on the straight-line method over the estimated useful lives of the assets. Upon retirement or disposal of assets the costs and accumulated depreciation are removed from the related accounts, and any gain or loss is included in income. INTANGIBLES: Goodwill is being amortized using the straight-line method over a period of 20 years. At each balance sheet date, management assesses whether there has been an impairment in the carrying value of goodwill, primarily by comparing current and projected sales, operating income and annual cash flows with the carrying value of the assets. Purchase costs of patents are being amortized using the straight-line method over the legal lives of the patents, not to exceed 17 years. RETIREMENT PLANS: The Company has defined contribution retirement plans covering substantially all employees. The Company's policy is to fund retirement costs accrued. INCOME TAXES: Deferred income taxes are recorded to reflect the tax liability/benefit on future years of differences between the tax basis and financial reporting amount of assets and liabilities at each year-end. FOREIGN CURRENCY TRANSLATION: The assets and liabilities of the Company's foreign operation are translated into U.S. dollars at current exchange rates, and revenues and expenses are translated at average exchange rates for the year. Resulting translation adjustments are reflected as a separate component of shareholders' equity. Currency transaction gains and losses are reported in income. F-7 20 1. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES (CONTINUED) NET INCOME PER SHARE OF COMMON STOCK: Net income per share of common stock is calculated in accordance with Statement of Financial Accounting Standards (FASB) No. 128. SEGMENTS: The Company adopted SFAS 131, "Disclosures about Segments of an Enterprise and Related Information" in 1998. SFAS No. 131 established standards for reporting information about operating segments that are used by management for making operating decisions. The operating segments are managed separately because each operating segment represents a strategic business unit that offers different products and serves different markets. The Company operates in two operating segments, Vehicle Accessories and Towing & Recovery. Adoption of SFAS 131, had no impact on segments as previously reported. REPORTING: The preparation of financial statements in conformity with generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates. F-8 21 DURAKON INDUSTRIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS 2. INVENTORIES Inventories are summarized below ($ in 000's): December 31, ------------ 1998 1997 ---- ---- Raw materials and work in process ................................... $ 9,222 $ 8,279 Finished goods ...................................................... 6,955 8,469 ------- ------- Total ............................................................... $16,177 $16,748 ======= ======= The LIFO method of inventory valuation is used to value the inventory of the Towing & Recovery segment, which represented approximately 56% of total inventory at December 31, 1998 and 49% at December 31, 1997. The effect of LIFO adjustments was to reduce net income by $333 in 1998 and $37 in 1997. At December 31, 1998 and 1997, the Company's LIFO reserve was $1,809 and $1,518, respectively. 3. PROPERTY, PLANT AND EQUIPMENT A summary of property, plant and equipment is shown below ($ in 000's): December 31, ------------ 1998 1997 ---- ---- Land .............................................................. $ 2,041 $ 2,033 Buildings ......................................................... 8,757 8,537 Machinery and equipment ........................................... 38,626 38,138 ------- ------- Total property, plant and equipment ............................... 49,424 48,708 Less accumulated depreciation ..................................... 29,479 26,765 ------- ------- Net property, plant and equipment ................................. $19,945 $21,943 ======= ======= Property, plant and equipment are stated at cost. Depreciable property is depreciated over the estimated useful lives of the assets, using the straight-line method for building and improvements at 20 to 25 years and machinery and equipment 5 to 15 years. F-9 22 DURAKON INDUSTRIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS 4. OTHER CURRENT LIABILITIES A summary of other current liabilities is shown below ($ in 000's): December 31, ------------ 1998 1997 ---- ---- Accrued compensation .................... $1,974 $1,585 Legal reserve ........................... 977 1,808 Workers' compensation ................... 213 524 Accrued income taxes .................... 877 605 Reserve for disposition of subsidiary and distribution stores ................. 105 334 Commission and royalties ................ 267 417 Health insurance ........................ 374 424 Other ................................... 1,444 2,134 ------ ------ Total ................................... $6,231 $7,831 ====== ====== 5. RETIREMENT PLANS ($ in 000'S) Employer contributions to the 401(k) retirement plans amounted to $580 in 1998, $572 in 1997, and $435 in 1996. 6. LEASES Rental expense under operating leases approximated $2,587 in 1998, $3,038 in 1997, and $2,539 in 1996. At December 31, 1998, future minimum lease commitments under these leases were as follows: Year ending December 31 ($ in 000's): 1999 ............................ $1,836 2000 ............................ 1,277 2001 ............................ 898 2002 ............................ 775 2003 and thereafter .............. 3,359 ------ $8,145 ------ 7. CONTINGENCIES ($ in 000'S) Various legal actions and other claims are pending or could be asserted against the Company. Litigation is subject to many uncertainties; the outcome of individual litigated matters is not predictable with assurance, and it is reasonably possible that some of these matters may be decided unfavorably to the Company. It is the opinion of management that the ultimate liability, if any, with respect to these matters will not materially affect the financial position or results of operations of the Company. The Company is contingently liable under the terms of agreements covering certain of its customer's financing arrangements. The agreements provide for the repurchase of products sold to customers in the event of default by the customer to the financing company. The contingent liability under these agreements was approximately $8,667 and $8,550 at December 31, 1998 and 1997, respectively. The Company has incurred no material losses related to these agreements. F-10 23 DURAKON INDUSTRIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS 8. LONG-TERM OBLIGATIONS($ in 000's): Long-term obligations consisted of the following at December 31 1998 1997 ---- ---- Duramex note payable to bank, interest at Libor plus 2.675%, which was 7.8% and 8.4% at December 31, 1998 and 1997, respectively, due in semi-annual installments of $51 through 1999 ........................ 102 205 Loan payable to Pennsylvania Industrial Development Association, interest at 2%, due in monthly installments of $3, through 2009 .... 312 339 Loan payable to Machinery and Equipment Loan Fund, interest at 2%, due in monthly installments of $4, through 2001 .................... 142 187 Duramex note payable to bank, interest at Libor plus 2.675%, which was 7.8% and 8.4% at December 31, 1998 and 1997, respectively, due in semi-annual installments of $33, through 1998 ....................... -- 71 Capital lease obligations through September 2003; monthly installments of $10 including interest at 6% net of interest of $80.. 516 -- ------ ------ Less current maturities .............................................. 271 248 ------ ------ Total long-term obligations .......................................... $ 801 $ 554 ====== ====== Maturities of long-term obligations during the next five years are $177, $184, $145, $121 and $171. The Company maintains a $20,000 revolving credit facility with Comerica Bank, which expires June 30, 2000. There were no borrowing against this facility as of December 31, 1998. However, letters of credit have been issued against the credit line totaling $1,450 at December 31, 1998. F-11 24 DURAKON INDUSTRIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS 9. ACCOUNTING FOR STOCK-BASED COMPENSATION The Company adopted the disclosure requirements of Statement of Financial Accounting Standards No. 123 ("SFAS 123"), "Accounting for Stock-Based Compensation", effective with the 1996 financial statements. The Company, however, has elected to continue to measure compensation cost using the intrinsic value method, in accordance with APB Opinion No. 25 ("APB 25"), "Accounting for Stock Issued to Employees". The Company has stock options outstanding under the 1988 Stock Option Plan and the 1996 Stock Option Plan. Under the 1988 Stock Option Plan, the Company has made available 500,000 shares of common stock for key employees. The options vest and become exercisable in equal annual installments, generally over a period of 4 years. In the 1988 and 1996 plans, the options expire after a period of 10 years. Certain options, which were issued in 1995, were immediately exercisable. At December 31, 1998, there were 163,234 shares that remained available for grant under the 1988 plan. Under the 1996 Stock Option Plan, the Company has made available 500,000 shares of common stock for key employees. The options vest and become exercisable in equal annual installments as defined in the agreements. At December 31, 1998, there were 248,000 shares that remained available for grant under this plan. In addition to the aforementioned plans, the Company has a stock option agreement under which the Company has made available and granted 100,000 shares of common stock for this agreement. During 1998, no options were exercised under this agreement Information concerning stock options is as follows: 1998 1997 1996 -------------------- ----------------------- ----------------------- Weighted Weighted Weighted Average Average Average Number of Exercise Number of Exercise Number of Exercise Shares Price Shares Price Shares Price -------------------- ----------------------- ----------------------- Outstanding at January 1 347,500 $10.33 570,000 $11.01 468,334 $ 9.74 Options granted 148,000 $ 7.50 -- 150,000 $12.69 Options exercised -- -- 80,000 $ 5.11 45,000 $ 3.25 Options canceled 37,500 $16.00 142,500 $16.00 3,334 $12.25 Outstanding at December 31 458,000 $ 8.95 347,500 $10.33 570,000 $11.01 Exercisable at December 31 215,000 $ 8.32 205,000 $ 8.72 257,500 $ 7.44 The fair value of options granted in 1998 and 1996 was estimated as of the date of the grant using the Black-Scholes option-pricing model with the following asumptions: 1998 1996 ---- ---- Estimated fair value per share of options granted during the year $ 3.50 $ 6.22 Assumptions: Dividend yield 0% 0% Common stock volatility 44.42% 45.34% Risk-free rate of return 5.5% 6.3% Expected option term (in years) 5 5 F-12 25 DURAKON INDUSTRIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS 9. ACCOUNTING FOR STOCK-BASED COMPENSATION (CONTINUED) The Company has elected to continue applying the provisions of APB 25 and, accordingly, no stock option compensation cost is included in income for the Stock Option Plans. Had stock option compensation cost for these plans been determined based on the fair value at the grant dates for awards under those Plans consistent with the methodology of SFAS 123, the Company's net income and earnings per share would have been reduced to the pro forma amounts indicated below: 1998 1997 1996 ------------------------ ----------------------- ----------------------- As reported Pro forma As reported Pro forma As reported Pro forma ------------------------ ----------------------- ----------------------- Net Income (in 000's) $ 7,909 $ 7,362 $ 1,103 $ 626 $ 8,904 $ 8,286 Basic earnings per common share $ 1.28 $ 1.19 $ 0.18 $ 0.10 $ 1.36 $ 1.27 Diluted earnings per common share $ 1.27 $ 1.18 $ 0.18 $ 0.10 $ 1.34 $ 1.25 The following table summarizes the status of the Company's stock options outstanding and exercisable at December 31, 1998: ---------------------------------------- ------------------------ Stock Options Stock Options Outstanding Exercisable ---------------------------------------- ------------------------ Weighted Average Weighted Weighted Remaining Average Average Range of Shares Contractual Exercise Shares Exercise Exercise Prices (000's) Life Price (000's) Price ----------------------------------------------------------------------------------------- $ 3.25 - $ 7.49 100 2.6 $ 3.25 100 $ 3.25 $ 7.50 - $12.69 348 2.9 $10.45 105 $12.63 $12.70 - $16.00 10 5.0 $13.63 10 $13.63 ----------------------------------------------------------------------------------------- Total 458 215 ----------------------------------------------------------------------------------------- F-13 26 DURAKON INDUSTRIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS 10. INCOME TAXES The provisions for income taxes are summarized below ($ in 000's): 1998 1997 1996 ---- ---- ---- Federal income taxes: Currently payable ......................................... $ 2,980 $ (54) $ 3,156 Deferred .................................................. 1,153 (610) 1,208 ------- ------- ------- 4,133 (664) 4,364 State income taxes .......................................... 49 4 429 Provision for income taxes .................................. $4,182 $ (660) $ 4,793 ======= ======= ======= Temporary differences which give rise to the deferred tax assets and liabilities as of December 31, 1998 and 1997 are as follows ($ in 000's): 1998 1997 ---- ---- Deferred Deferred Tax Deferred Deferred Tax Tax Asset Liability Tax Asset Liability --------- ------------ --------- ------------- Depreciation and goodwill amortization -- $1,673 -- $1,342 Bad debt allowance ................... $ 315 -- $ 438 -- Inventory ............................ 338 -- 489 -- Litigation reserve ................... 324 -- 701 -- Reserve for disposition of subsidiary 44 -- 163 -- Vacation pay accrual ................. 241 -- 219 -- Reserve for returns and allowances ... 181 -- 199 -- Warranty reserve ..................... 91 -- 79 -- Patent amortization .................. 47 -- 95 -- Reserve employee health benefit claims ...................... 242 -- 299 -- Other miscellaneous accrued and prepaid expenses ................ (192) -- 449 -- ------ ------ ------ ------ Total deferred taxes $1,631 $1,673 $3,131 $1,342 ====== ====== ====== ====== The consolidated income tax provision was different than the amount computed using the United States statutory income tax rate for the reasons set forth in the following table ($ in 000's): 1998 1997 1996 ---- ---- ---- Tax at the statutory rate .................................... $ 4,155 $ 177 $ 4,658 State income taxes ........................................... 49 3 279 Non-deductible loss from disposition of subsidiary .................................... -- -- (114) Research and development credits ............................. -- (118) -- Favorable settlement of various tax issues ................... -- (651) -- Other ........................................................ (22) (71) (30) ------- ------- ------- Provision for income tax ..................................... $ 4,182 $ (660) $ 4,793 ======= ======= ======= Effective tax rate ........................................... 35% (149%) 35% ======= ======= ======= During 1997 and 1996, The Internal Revenue Service completed its audits of the Company's 1993, 1994 and 1995 tax returns. Upon completion of the audits the Company reversed the amount accrued in excess of the adjustment required as a result of the audits. F-14 27 DURAKON INDUSTRIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS 11. STATEMENT OF CASH FLOWS ADDITIONAL INFORMATION Supplemental disclosures of cash flow information ($ in 000's): 1998 1997 1996 ---- ---- ---- Cash paid during the year for: Interest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $ 140 $125 $ 200 Income taxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . $2,405 $275 $3,430 Supplemental non-cash investing activities: In 1998 there were no stock options exercised. In 1997 the Company received a $215 tax benefit from exercise of stock options. In 1996 the Company received a $168 tax benefit from the exercise of stock options. 12. OTHER INCOME AND (EXPENSE) ($ in 000'S) Net other expense for 1998 of $386 represents primarily losses on plant, property and equipment and other expenses related to the Mexican operation. Net other expense for 1997 of $114 represents primarily losses on disposal of various plant, property and equipment. Net other income for 1996 of $59 primarily represents $36 of a gain on the sale of property, plant and equipment and $16 of Duramex royalties. F-15 28 DURAKON INDUSTRIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS 13. QUARTERLY FINANCIAL DATA (UNAUDITED) The following presents financial data regarding the Company's quarterly results of operations for 1998 and 1997 ($ in 000's, except per share amounts): First Second Third Fourth Quarter Quarter Quarter Quarter ------- ------- ------- ------- 1998: Net sales. . . . . . . . . . . . . . . . . . . . . . $46,068 $50,449 $47,177 $48,664 Gross profit . . . . . . . . . . . . . . . . . . . . 8,497 9,460 7,792 9,069 Net income . . . . . . . . . . . . . . . . . . . . . 1,361 2,007 1,648 2,893 Basic earnings per share of common stock. . . . . . . . . . . . . . . . . . . . . . . $ 0.22 $ 0.32 $ 0.27 $ 0.47 Diluted earnings per share of common stock. . . . . . . . . . . . . . . . . . . . . . . $ 0.22 $ 0.32 $ 0.26 $ 0.47 1997: Net sales . . . . . . . . . . . . . . . . . . . . . . $40,616 $46,198 $45,209 $47,885 Gross profit . . . . . . . . . . . . . . . . . . . . 7,476 8,145 6,742 7,990 Net income . . . . . . . . . . . . . . . . . . . . . 257 390 (634)(1) 1,090(2) Basic earnings per share of common stock. . . . . . . . . . . . . . . . . . . . . . . $ 0.04 $ 0.06 $ (0.10) $ 0.18 Diluted earnings per share of common stock. . . . . . . . . . . . . . . . . . . . . . . $ 0.04 $ 0.06 $ (0.10) $ 0.18 (1) Includes a $1.3 million inventory adjustment in the vehicle accessories segment. (2) Includes a $289 pre-tax charge to provide for anticipated costs to terminate the Dewalt operation in Channelview, Texas and reversal of $651 accrued in excess of the adjustment required as a result of the settlement 1993, 1994 and 1995 tax audits. F-16 29 DURAKON INDUSTRIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS 14. EARNINGS PER SHARE A reconciliation of the numerators and denominators used in the "basic" and "diluted" EPS calculation follows ($ in 000's, except shares): Year ended December 31, 1998 1997 1996 ---- ---- ---- Net income used for both "basic" And "diluted" EPS calculation $ 7,909 $ 1,103 $ 8,904 Denominator: Weighted average shares outstanding for the period - used for "basic" EPS calculation 6,160,584 6,254,804 6,540,450 Weighted average options outstanding For the period 86,403 49,176 92,228 ------ ------ ------ Weighted average shares outstanding for the period - used for "diluted" EPS calculation 6,246,987 6,303,980 6,632,678 There were 210,000, 247,500, and 190,000 options outstanding as of December 31, 1998, 1997, and 1996, respectively, which are not included in the computation of diluted EPS because to do so would have been antidilutive for the years then ended. Earnings per share for the year ended December 31, 1996 have been restated to conform to SFAS No. 128. F-17 30 DURAKON INDUSTRIES, INC. NOTES TO CONSOLIDATED FINANCIAL STATEMENTS 15. SEGMENT REPORTING The Company has determined the reportable operating segments to be Vehicle Accessories and Towing and Recovery which is consistent with FAS 14, "Financial Reporting for Segments of Business Enterprise". The accounting policies of the operating segments are the same as those described in the summary of significant accounting policies. Management evaluates their performance and business strategy based upon operating income. The Vehicle Accessories segment manufactures and distributes pickup truck bedliners and other vehicle accessories. The Towing & Recovery segment manufactures and mounts systems on purchased and customer-supplied truck chassis, which provide the converted trucks with the ability to transport vehicles ranging in size from automobiles to heavy equipment. The Company has no intersegment sales. Information regarding the Company's segments follows ($ in 000's): Operating Segments Vehicle Towing & Accessories Recovery Total ----------- -------- ----- 1998 - ---- Total net sales $92,122 $100,236 $192,358 Operating Income 8,503 3,851 12,354 Identifiable Assets 62,717 25,051 87,768 Capital Expenditures 2,554 273 2,827 Depreciation/Amortization 4,405 1,287 5,692 1997 - ---- Total net sales $92,250 $ 87,658 $179,908 Operating Income 77 658 735 Identifiable Assets 58,312 24,780 83,092 Capital Expenditures 3,582 2,040 5,622 Depreciation/Amortization 3,844 1,140 4,984 1996 - ---- Total net sales $85,109 $ 98,519 $183,628 Operating Income 6,997 6,136 13,133 Identifiable Assets 56,290 27,789 84,079 Capital Expenditures 3,227 2,705 5,932 Depreciation/Amortization 3,413 766 4,179 Information concerning principal geographic areas was as follows($ in 000's): 1998 1997 1996 ---- ---- ---- United States $173,752 $158,817 $168,064 Foreign 18,606 21,091 15,564 -------- -------- -------- Total Consolidated Sales $192,358 $179,908 $183,628 ======== ======== ======== F-18 31 DURAKON INDUSTRIES, INC. SCHEDULE II VALUATION AND QUALIFYING ACCOUNTS ($ in 000's) Balance at Charged to beginning costs and Other Charges Balance at Year Description of year expenses accounts add (deduct) end of year - ---- ----------- --------------------------------------------- ------------ ----------- 1998 Allowance for doubtful accounts. . . . . . . . . . . . ($1,252) ($394) $641 (1) ($1,005) Patents, net of accumulated amortization. . . . . . . . . . $270 ($131) $139 Goodwill, net of accumulated amortization. . . . . . . . . . $10,601 ($678) $9,923 1997 Allowance for doubtful accounts. . . . . . . . . . . . ($637) ($853) $238 (1) ($1,252) Patents, net of accumulated amortization. . . . . . . . . . $406 ($136) $270 Goodwill, net of accumulated amortization. . . . . . . . . . $11,278 ($677) $10,601 1996 Allowance for doubtful accounts. . . . . . . . . . . . ($640) ($478) $481 (1) ($637) Patents, net of accumulated amortization. . . . . . . . . . $507 ($131) ($26)(3) $56 (2) $406 Non-compete, net of accumulated amortization $143 ($143) $0 Goodwill, net of accumulated amortization. . . . . . . . . . $13,870 ($676) ($1,916)(3) $11,278 (1) Bad debts written off, net of recoveries. (2) Amount represents addition to goodwill, patent and non-compete agreement. (3) Adjustments to prior acquisitions within last 18 months. S-1 32 EXHIBIT INDEX Exhibit Sequential Number Description of Exhibit Page Number - ------ ---------------------- ----------- 3(a) Articles of Incorporation of Durakon Industries, Inc., as amended (4) 3(b) By-laws of Durakon Industries, Inc., as amended (4) 10.1 Employees' Retirement Savings Plan, as amended and restated (5) 10.5 $20,000,000 Revolving Credit Loan Agreement by and between Durakon Industries, Inc. and Comerica Bank, dated October 17, 1994, as amended (2) 10.6 Amendment to Revolving Credit Agreement, dated June 30, 1997 (7) 10.20 Consulting Agreement, dated August 1, 1994, by and between Durakon Industries, Inc. and Robert Teeter (2) 10.22 Non-Qualified Stock Option Agreement, dated August 5, 1991, between Durakon Industries, Inc. and Robert Teeter (4) 10.26 Indemnity Agreement, dated June 11, 1991, between Durakon Industries, Inc. and Phillip Wm. Fisher (4) 10.28 Indemnity Agreement, dated August 8, 1991, between Durakon Industries, Inc. and Robert Teeter (4) 10.30 Indemnity Agreement, dated June 11, 1991, between Durakon Industries, Inc. and David W. Wright (4) 10.31 Indemnity agreement, dated October 25, 1993, between Durakon Industries, Inc. and Richard J. Jacob (3) 10.32 Indemnity Agreement, dated May 16, 1995, between Durakon Industries, Inc. and James P. Kelly (1) 10.33 Indemnity Agreement, dated July 18, 1995, between Durakon Industries, Inc. and David S. Aronow (1) 10.34 Employment Agreement, dated June 27, 1996, effective July 1, 1996, by and between Durakon Industries, Inc. and David Wright (6) 10.35 Non-Qualified Stock Option Agreement, dated June 27, 1996 between Durakon Industries, Inc. and David Wright (6) 10.36 Employment Agreement, dated July 1, 1996 by and between Durakon Industries, Inc. and Jim Kelly (6) E-1 33 10.37 1996 Stock Option Plan (6) 10.40 Non-Qualified Stock Option Agreement, dated April 1, 1996 between Durakon Industries, Inc. and David Wright (6) 10.41 Non-Qualified Stock Option Agreement, dated January 25, 1999 between Durakon Industries, Inc. and David S. Aronow * 10.42 Change of Control Agreement, dated March 1, 1999 between Durakon Industries, Inc. and Craig B. Parr * 10.43 Change of Control Agreement, dated March 1, 1999 between Durakon Industries, Inc. and James C. Smith * 10.44 Change of Control Agreement, dated March 1, 1999 between Durakon Industries, Inc. and Jeffrey L. Weller * 21* Subsidiaries of the Registrant 23.1* Consent of Independent Accountants 27* Financial Data Schedule * Filed with this Report (1) Previously filed under the corresponding Exhibit Number as an exhibit to the Registrant's Annual Report on Form 10-K for the year ended December 31, 1995, and incorporated herein by reference. (2) Previously filed under the corresponding Exhibit Number as an exhibit to the Registrant's Annual Report on Form 10-K for the year ended December 31, 1994 and incorporated herein by reference. (3) Previously filed under the corresponding Exhibit Number as an exhibit to the Registrant's Annual Report on Form 10-K for the year ended December 31, 1993 and incorporated herein by reference. (4) Previously filed under the corresponding Exhibit Number as an exhibit to the Registrant's Annual Report on Form 10-K for the year ended December 31, 1991, and incorporated herein by reference. E-2 34 (5) Previously filed under the corresponding Exhibit Number as an exhibit to the Registrant's Annual Report on Form 10-K for the year ended December 31, 1990, and incorporated herein by reference. (6) Previously filed under the corresponding Exhibit Number as an exhibit to the Registrant's Annual Report on Form 10-K for the year ended December 31, 1996, and incorporated herein by reference. (7) Previously filed under the corresponding Exhibit Number as an exhibit to the Registrant's Annual Report on Form 10-K for the year ended December 31, 1997, and incorporated herein by reference E-3