1 UNITED STATES SECURITIES AND EXCHANGE COMMISSION WASHINGTON, D.C. 20549 FORM 10-Q [X] Quarterly report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 For the quarterly period ended March 31, 1999, or [ ] Transition report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 For the transition period from to . Commission File Number 0-17028 IRONTON IRON, INC. (Exact name of registrant as specified in its charter) OHIO 31-1117407 (State or other jurisdiction of (IRS Employer incorporation or organization) Identification No.) 5445 Corporate Drive, Suite 200, Troy Michigan 48098-2683 (Address of principal executive offices) (Zip code) (248) 952-2500 (Registrant's telephone number, including area code) Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes X No At May 1, 1999 there were 23,000 shares of Common Stock, no par value, outstanding. 2 PART I - FINANCIAL INFORMATION ITEM 1. FINANCIAL STATEMENTS Ironton Iron, Inc. Interim Condensed Balance Sheets March 31, December 31, 1999 1998 ------------ --------------- (Unaudited) (in thousands of dollars) Assets Current assets: Cash and cash equivalents $ 31 $ 13 Accounts receivable: Trade, less allowance for doubtful accounts of $44 in 1999 and $412 in 1998 7,695 7,908 Other 269 410 Inventories 3,625 3,026 Other current assets 34 102 ------- ------- Total current assets 11,654 11,459 Property, plant and equipment: Land 295 295 Building and improvements 5,858 5,858 Machinery and equipment 29,819 29,749 Construction in progress 2,415 2,159 ------- ------- 38,387 38,061 Less accumulated depreciation 22,886 22,218 ------- ------- Net property, plant and equipment 15,501 15,843 Other noncurrent assets 15 15 ------- ------- $27,170 $27,317 ======= ======= 2 3 Ironton Iron, Inc. Interim Condensed Balance Sheets March 31, December 31, 1999 1998 -------------- ------------- (Unaudited) (in thousands of dollars) Liabilities and shareholders' deficiency Current liabilities: Accounts payable $ 4,096 $ 4,020 Accrued wages and benefits 1,067 858 Accrued workers' compensation 373 375 Other accrued liabilities 469 522 -------- -------- Total current liabilities 6,005 5,775 Due to affiliates 55,428 52,570 Redeemable preferred stock 3,536 3,506 Shareholder's deficiency: Common stock 2,000 2,000 Additional paid-in capital 49,523 49,523 Accumulated deficit (89,322) (86,057) -------- -------- Shareholder's deficiency (37,799) (34,534) -------- -------- $ 27,170 $ 27,317 ======== ======== See accompanying notes. 3 4 Ironton Iron, Inc. Interim Condensed Statements of Operations Three months ended March 31, March 31, 1999 1998 -------------- ------------- (Unaudited) (in thousands of dollars) Net sales $ 15,626 $ 14,441 Cost of sales 18,310 14,856 -------- -------- Gross profit (2,684) (415) Operating income (expense): Corporate charges from parent (383) (420) Other operating income -- 150 -------- -------- Operating loss (3,067) (685) Interest expense 168 170 -------- -------- Loss before income taxes and cumulative effect of accounting change (3,235) (855) Provision for income taxes -- -- -------- -------- Loss before cumulative effect of accounting change (3,235) (855) Cumulative effect of accounting change -- 290 -------- -------- Net loss ($ 3,235) ($ 565) ======== ======== See accompanying notes. 4 5 Ironton Iron, Inc. Interim Condensed Statements of Cash Flows Three months ended March 31, 1999 March 31, 1998 -------------- -------------- (Unaudited) (in thousands of dollars) Operating activities: Net loss ($3,235) ($ 565) Adjustments to reconcile net loss to cash used in operating activities: Depreciation and amortization 668 661 Cumulative effect of accounting change -- (290) Changes in operating assets and liabilities: Accounts receivable 354 (2,023) Inventories (599) 335 Accounts payable and accrued liabilities 230 374 Other assets and liabilities 68 66 ------- ------- Net cash used in operating activities (2,514) (1,442) Investing activities: Additions to property, plant and equipment (326) (573) ------- ------- Net cash used in investing activities (326) (573) Financing activities: Increase in due to affiliates 2,858 2,024 ------- ------- Net cash provided by financing activities 2,858 2,024 ------- ------- Net increase in cash and cash equivalents 18 9 Cash and cash equivalents at beginning of period 13 21 ------- ------- Cash and cash equivalents at end of period $ 31 $ 30 ======= ======= See accompanying notes. 5 6 Ironton Iron, Inc. Notes to Interim Condensed Financial Statements March 31, 1999 (Unaudited) 1. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES Basis of Presentation The accompanying unaudited condensed financial statements of Ironton Iron, Inc. ("Company") have been prepared in accordance with generally accepted accounting principles for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and footnotes required by generally accepted accounting principles for complete financial statements. In the opinion of management, all adjustments (consisting of normal recurring accruals) considered necessary for a fair presentation have been included. Operating results for the three months ended March 31, 1999 are not necessarily indicative of the results that may be expected for the year ending December 31, 1999. For further information, refer to the financial statements and footnotes thereto included in the Company's annual report on Form 10-K for the year ended December 31, 1998. Inventories Inventories consist of the following (in thousands of dollars): March 31, December 31, 1999 1998 -------------- -------------- Finished goods $ 101 $ 40 Work in process 572 366 Raw materials 719 686 Supplies and patterns 2,233 1,934 ------ ------ $3,625 $3,026 ====== ====== Dependency on Parent The Company has incurred significant operating losses since its inception. Intermet has provided financial support by funding losses, capital expenditures and working capital increases. The Company remains dependent on Intermet and Intermet intends to continue providing financial support through intercompany cash advances. Loss per Common Share Because Intermet Corporation ("Intermet") owns all common stock of the Company, no income or loss per common share information is included herein. 6 7 Ironton Iron, Inc. Notes to Interim Condensed Financial Statements (continued) March 31, 1999 (Unaudited) 2. REPORTING FOR BUSINESS SEGMENTS The Company is a single operating unit with essentially one product line. Virtually all sales are made to one geographic area (United States). Thus, the Company has only one segment. 3. COMPREHENSIVE INCOME The Company's comprehensive losses for the three months ended March 31, 1999 and 1998 are the same as the net losses reported, respectively. 7 8 FORWARD LOOKING STATEMENT The following Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations and Item 3. Quantitative and Qualitative Disclosures about Market Risk contain forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995. When used in this section, the words "anticipate," "believe," "estimate" and "expect" and similar expressions are generally intended to identify forward-looking statements. Readers are cautioned that any forward-looking statements, including statements regarding the intent, belief or current expectations of the Company or its management, are not guarantees of future performance and involve risks and uncertainties. In addition, readers are cautioned that actual results may differ materially from those in the forward-looking statements as a result of various factors including, but not limited to: - - general economic conditions in the markets in which the Company operates - - fluctuations in worldwide or regional automobile and light and heavy truck production - - labor disputes involving the Company or its significant customers - - changes in practices and/or policies of the Company's significant customers toward outsourcing automotive components and systems - - interest rate fluctuations - - commodity price fluctuations - - factors affecting the ability of the Company or its key suppliers to resolve Year 2000 issues in a timely manner, and - - changes in the level of financial support provided by Intermet to the Company - - other risks detailed from time to time in the Company's filings with the Securities and Exchange Commission. The Company does not intend to update these forward-looking statements. ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS Material Changes in Financial Condition Operating activities used $2.5 million in the three months ended March 31, 1999. Depreciation and amortization expense was $0.7 million. Accounts receivable decreased $0.4 million from December 31, 1998 because, although March 1999's sales were greater than December 1998's, the Company enhanced its accounts receivable collection efforts. Additions to property, plant and equipment were $0.3 million during the three months ended March 31, 1999. The cash consumed in operating and investing activities was fully funded by advances from Intermet. The Company's financial condition has deteriorated since the fourth quarter of 1995 and the Company remains dependent on Intermet for continued intercompany cash advances. Cumulative losses since 1988, when the Company was acquired by Intermet, are approximately $89.3 million. 8 9 Material Changes in Results of Operations Sales for the quarters ended March 31, 1999 and 1998 were $15.6 and $14.4 million, respectively. This increase relates to new business, primarily with Dana Corporation, and increases in existing business. The Company launched the enhanced compacted graphite bedplate on the dry sand process line in June 1998 and moved it to the spo line in the first quarter of 1999. This new business has and is expected to continue to provide additional volume for the Company. The Company continues to evaluate alternatives to improve profitability as it is currently operating below breakeven levels due to less than optimal manufacturing performance. Gross profit as a percentage of sales for the first quarter of 1999 was negative 17.2% compared to a negative 2.9% for the first quarter of 1998. Beginning in the second quarter of 1998 and continuing through the first quarter of 1999, the Company experienced and continues to experience various labor and operational difficulties. In addition, there were costs associated with the launch and production ramp-up of its newest product. Intermet files a consolidated federal income tax return that includes the Company. The Company's income tax provision is calculated and reported as if the Company filed a separate federal income tax return. The Company has incurred significant operating losses since its inception and has reserved its net operating loss carryforwards. As such, the Company has zero tax benefit recorded for the three-month periods ended March 31, 1999 and 1998. As a result of the continued operational performance problems, the Company incurred a loss of $3.2 million in the first quarter of 1999. Year 2000 Readiness Disclosure The Company has conducted an evaluation of its Informational Technology ("IT") and non-IT computer systems with respect to the "Year 2000" issue. This issue arises because many electronic systems use two digits rather than four to determine dates. This could cause information technology systems such as software applications, hardware, network systems and embedded systems to misread important dates beginning in the year 2000, which could cause system failures and disruption of operations. The Company completed a Year 2000 readiness assessment of its business critical IT and non-IT systems. As a result of the assessment, the Company developed and implemented corrective action plans designed to address Year 2000 issues. The Company modified, upgraded and/or replaced the Company's critical administrative, production, and research and development computer systems, where necessary, to make them Year 2000 ready. The Company believes its critical systems are Year 2000 ready and will continue to test and monitor these systems for continued assurance. While the Company believes that its critical systems are Year 2000 compliant, it has non-critical systems that are not yet compliant. The Company is working to make these systems Year 2000 compliant before the end of the second quarter of 1999. Because the Company's operations depend on the uninterrupted flow of materials and services from its suppliers, the Company has requested and has been receiving and analyzing information from its suppliers with regard to their progress toward Year 2000 readiness. The Company intends to continue to monitor the progress of its key suppliers toward Year 2000 readiness. 9 10 The Company's estimated pro-rata portion of Intermet's cost for Year 2000 compliance is less than $150,000. It is possible that the actual cost of the Company's Year 2000 readiness effort could exceed these estimates. Although the Company has a process in place to assess Year 2000 readiness on the part of its suppliers, the Company considers the most reasonably likely worst case scenario is that one or more of the Company's suppliers might encounter a Year 2000 problem and be unable to supply materials. If this was to occur and the Company could not obtain the same materials from another vendor, production could be interrupted, which could result in lost sales and profits. However, it is likely that the Company could obtain the same materials from another vendor. In addition, while the Company is taking action to correct deficiencies in its own systems, it is possible that one or more of the Company's facilities or critical business systems might not achieve Year 2000 readiness as anticipated. This could also result in disruption of operations and lost sales and profits. The Company is developing contingency plans that are intended to avoid or mitigate the risks that key suppliers might not achieve Year 2000 readiness in time to avoid disruption of the Company's operations. Readers are cautioned that forward looking statements contained in this Year 2000 discussion should be read in conjunction with the Company's disclosures under the cautionary statement for the purposes of the "Safe Harbor" Provisions of the Private Securities Litigation Reform Act of 1995, included before Management's Discussion and Analysis of Financial Condition and Results of Operations. ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK The Company is subject to market risk with regard to interest rate and commodity pricing. The Company has analyzed the effect of these risks on the balance sheet, results of operations and cash flows and it estimates that the impact would be immaterial. PART II - OTHER INFORMATION ITEM 1. LEGAL PROCEEDINGS The Company is engaged in various legal proceedings and other matters incidental to its normal business activities. The Company does not believe there are any pending or threatened legal proceedings to which it is a party, or to which any of its property is subject, that will have a material effect on its consolidated financial position, results of operations or liquidity taken as a whole. ITEM 2. CHANGES IN SECURITIES AND USE OF PROCEEDS None ITEM 3. DEFAULTS UPON SENIOR SECURITIES None ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS None 10 11 ITEM 5. OTHER INFORMATION None ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K (a) The following exhibits are filed with this Report pursuant to Item 601 of Regulation S-K: Exhibit Number Description of Exhibit ------- ---------------------- 27 Financial Data Schedule. (b) The Company filed no reports on Form 8-K for the three months ended March 31, 1999. 11 12 SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the Company has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. Ironton Iron, Inc. By: /s/ Doretha J. Christoph ------------------------ Doretha J. Christoph Vice President, Secretary, Treasurer and Director (Principal Financial and Accounting Officer) Date: May 14, 1999 12 13 Exhibits Index Exhibit Number Description of Exhibit - -------------- ---------------------- 27 Financial Data Schedule. 13