SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 FORM 10-Q QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the quarterly period ended June 30, 1999 - Commission File No. 1-9699 BORDEN CHEMICALS AND PLASTICS LIMITED PARTNERSHIP Delaware 31-1269627 (State of organization) (I.R.S. Employer Identification No.) Highway 73, Geismar, Louisiana 70734 614-225-4482 (Address of principal executive offices) (Registrant's telephone number) --------- Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes X No . ---- ---- --------- Number of Common Units outstanding as of the close of business on August 12, 1999: 36,750,000. ================================================================================ 1 BORDEN CHEMICALS AND PLASTICS LIMITED PARTNERSHIP CONSOLIDATED STATEMENTS OF OPERATIONS (Unaudited) (In thousands, except per Unit data) Three Months Ended ------------------- June 30, June 30, 1999 1998 -------- -------- Revenues Net trade sales...................................... $108,249 $126,116 Net sales to related parties......................... 18,957 20,196 -------- -------- Total revenues................................. 127,206 146,312 -------- -------- Expenses Cost of goods sold Trade.......................................... 102,961 121,462 Related parties................................ 20,663 20,483 Marketing, general & administrative expense.......... 6,020 6,637 Interest expense..................................... 5,629 5,565 Tax on gross margin.................................. 313 66 Equity on loss of affiliate.......................... 182 0 Other expense (income), including minority interest.. 216 (80) -------- -------- Total expenses............................ 135,984 154,133 -------- -------- Net loss............................................. (8,778) (7,821) Less 1% General Partner interest................ 88 78 -------- -------- Net loss applicable to Limited Partners' interest....................................... $ (8,690) $ (7,743) ======== ======== Per Unit data-basic, net of 1% General Partner interest Net loss per Unit.................................... $ (0.24) $ (0.21) ======== ======== Average number of Units outstanding during the period 36,750 36,750 ======== ======== Cash distributions declared per Unit................. $ 0.00 $ 0.00 ======== ======== See Notes to Consolidated Financial Statements 2 BORDEN CHEMICALS AND PLASTICS LIMITED PARTNERSHIP CONSOLIDATED STATEMENTS OF OPERATIONS (Unaudited) (In thousands, except per Unit data) Six Months Ended --------------------------- June 30, June 30, 1999 1998 -------- --------- Revenues Net trade sales......................................... $208,073 $ 254,252 Net sales to related parties............................ 34,567 45,571 -------- --------- Total revenues.................................... 242,640 299,823 -------- --------- Expenses Cost of goods sold Trade............................................. 194,519 248,409 Related parties................................... 36,994 44,832 Marketing, general & administrative expense............. 12,181 12,369 Interest expense........................................ 11,658 10,392 Tax on gross margin.................................... 733 189 Equity on loss of affiliate............................. 383 95 Other expense (income), including minority interest..... 641 (318) -------- --------- Total expenses............................... 257,109 315,968 -------- --------- Net loss................................................ (14,469) (16,145) Less 1% General Partner interest................... 145 161 -------- --------- Net loss applicable to Limited Partners' interest.......................................... $(14,324) $ (15,984) ======== ========= Per Unit data-basic, net of 1% General Partner interest Net loss per Unit....................................... $ (0.39) $ (0.43) ======== ========= Average number of Units outstanding during the period... 36,750 36,750 ======== ========= Cash distributions declared per Unit.................... $ 0.00 $ 0.00 ======== ========= See Notes to Consolidated Financial Statements 3 BORDEN CHEMICALS AND PLASTICS LIMITED PARTNERSHIP CONSOLIDATED STATEMENTS OF CASH FLOWS (Unaudited) (In thousands) Six Months Ended ------------------- June 30, June 30, 1999 1998 -------- -------- Cash Flows From Operations Net loss....................................................... $(14,469) $(16,145) Adjustments to reconcile net loss income to net cash provided by operating activities: Depreciation................................................. 17,982 16,198 Increase (decrease) in cash from changes in certain assets and liabilities: Receivables, net.......................................... (3,461) 11,195 Inventories............................................... (3,217) 9,171 Payables.................................................. 4,235 (16,165) Accrued Interest.......................................... (12) (5) Other, net................................................ (361) (7,447) -------- -------- 697 (3,198) -------- -------- Cash Flows Used In Investing Activities Capital expenditures......................................... (7,647) (14,954) -------- -------- Cash Flows Used In Financing Activities Proceeds from borrowings..................................... 3,500 35,000 Cash distributions paid...................................... 0 (3,712) -------- -------- 3,500 31,288 -------- -------- (Decrease) increase in cash and equivalents.................... ( 3,450) 13,136 Cash and equivalents at beginning of period.................... 8,703 7,528 -------- -------- Cash and equivalents at end of period.......................... $ 5,253 $ 20,664 ======== ======== Supplemental Disclosures of Cash Flow Information Interest paid during the period, net of capitalization......... $ 11,670 $ 10,774 ======== ======== See Notes to Consolidated Financial Statements 4 BORDEN CHEMICALS AND PLASTICS LIMITED PARTNERSHIP CONSOLIDATED BALANCE SHEETS (Unaudited) (In thousands) ASSETS June 30, 1999 December 31, 1998 ------ ------------- ----------------- Cash and equivalents............................................ $ 5,253 $ 8,703 Accounts receivable (less allowance for doubtful accounts of $405 and $672, respectively) Trade......................................................... 60,199 57,909 Related parties............................................... 13,798 12,627 Inventories Finished and in process goods................................. 25,319 21,978 Raw materials and supplies.................................... 6,450 6,574 Other current assets............................................ 4,361 2,694 --------- --------- Total current assets.......................................... 115,380 110,485 --------- --------- Investments in and advances to affiliated companies............. 7,867 8,442 Other assets.................................................... 52,108 54,469 --------- --------- 59.975 62,911 --------- --------- Plant, property and equipment Land.......................................................... 16,308 16,308 Buildings..................................................... 45,604 45,604 Machinery and equipment....................................... 697,743 690,096 --------- --------- 759,655 752,008 Less accumulated depreciation................................. (481,690) (463,708) --------- --------- Net plant, property and equipment............................. 277,965 288,300 --------- --------- Total assets................................................ $ 453,320 $ 461,696 ========= ========= LIABILITIES AND PARTNERS' CAPITAL - --------------------------------- Accounts and drafts payable..................................... $ 46,119 $ 41,884 Accrued interest................................................ 3,178 3,190 Other accrued liabilities....................................... 12,189 13,702 --------- --------- Total current liabilities..................................... 61,486 58,776 Long-term debt.................................................. 255,300 251,800 Deferred tax on gross margin.................................... 5,800 5,800 Other liabilities............................................... 1,980 1,949 Minority interest in consolidated subsidiary.................... 752 900 --------- --------- Total liabilities............................................. 325,318 319,225 --------- --------- Partners' capital Limited Partners.............................................. 128,193 142,517 General Partner............................................... (191) (46) --------- --------- Total partners' capital.................................... 128,002 142,471 --------- --------- Total liabilities and partners' capital..................... $ 453,320 $ 461,696 ========= ========= See Notes to Consolidated Financial Statements 5 BORDEN CHEMICALS AND PLASTICS LIMITED PARTNERSHIP CONSOLIDATED STATEMENTS OF CHANGES IN PARTNERS' CAPITAL (Unaudited) (In thousands) Limited General Partners Partner Total -------- ------- ----- Balance at December 31, 1997................................ $ 182,718 $ 360 $ 183,078 Net loss................................................. ( 15,984) ( 161) ( 6,145) Cash distributions declared.............................. 0 0 0 --------- ------ --------- Balance at June 30, 1998.................................... $ 166,734 $ 199 $ 166,933 ========= ====== ========= Balance at December 31, 1998................................ $ 142,517 $( 46) $ 142,471 Net loss................................................. ( 14,324) ( 145) (14,469) Cash distributions declared.............................. 0 0 0 --------- ------ --------- Balance at June 30, 1999.................................... $ 128,193 $( 191) $ 128,002 ========= ====== ========= See Notes to Consolidated Financial Statements 6 BORDEN CHEMICALS AND PLASTICS LIMITED PARTNERSHIP NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Unaudited) (In thousands except Unit and per Unit data) 1. Interim Financial Statements The accompanying unaudited interim consolidated condensed financial statements of Borden Chemicals and Plastics Limited Partnership (the "Partnership") contain all adjustments, consisting only of normal recurring adjustments, which in the opinion of BCP Management, Inc. (the "General Partner") are necessary for a fair statement of the results for the interim periods. Results for the interim periods are not necessarily indicative of the results for the full year. Basic income per unit is computed by dividing net income, after subtracting the General Partner's 1% interest, by the weighted average number of units outstanding. Currently, there are no potentially dilutive securities; accordingly, basic income per unit and diluted income per unit are equivalent. Effective for the quarter ended March 31, 1998, the Partnership adopted Statement of Financial Accounting Standards (SFAS) No. 130, "Reporting Comprehensive Income". There were no items of other comprehensive income for the six months ended June 30, 1999 and 1998, respectively. In June 1998, the Financial Accounting Standards Board issued SFAS No. 133, "Accounting for Derivative Instruments and Hedging Activities", which is effective in 2001 for the Partnership. The statement requires that all derivatives be recorded in the balance sheet as either assets or liabilities and be measured at fair value. The accounting for changes in fair value of a derivative depends on the intended use of derivative and the resulting designation. The Partnership is in the process of assessing the impact that SFAS No. 133 will have on the consolidated financial statements. 2. Environmental and Legal Proceedings Under an Environmental Indemnity Agreement (the "EIA") with Borden Inc. ("Borden"), Borden has agreed, subject to certain specified limitations, to indemnify the Partnership in respect of environmental liabilities arising from facts or circumstances that existed and requirements in effect prior to November 30, 1987, the date of the initial sale of the Geismar and Illiopolis plants to the Partnership. The Partnership is responsible for environmental liabilities arising from facts or circumstances that existed and requirements that become effective on or after such date. With respect to certain environmental liabilities that may arise from facts or circumstances that existed and requirements in effect both prior to and after such date, Borden and the Partnership will share liabilities on an equitable basis considering all of the facts and circumstances including, but not limited to, the relative contribution of each to the matter and the amount of time each has operated the assets in question (to the extent relevant). No claims can be made under the EIA after November 30, 2002, and no claim can, with certain exceptions, be made with respect to the first $500 of liabilities which Borden would otherwise be responsible for thereunder in any year, but such excluded amounts shall not exceed $3,500 in the aggregate. Excluded amounts under the EIA have aggregated $3,500 through December 31, 1996. The Partnership is subject to extensive federal, state and local environmental laws and regulations which impose limitations on the discharge of pollutants into the air and water, establish standards for the treatment, storage, transportation and disposal of solid and hazardous wastes, and impose obligations to investigate and remediate contamination in certain circumstances. The Partnership has expended substantial resources, both financial and managerial, and it anticipates that it will continue to do so in the future. Failure to comply with the extensive federal, state and local environmental laws and regulations could result in significant civil or criminal penalties and remediation costs. The Partnership is subject to legal proceedings and claims which may arise in the ordinary course of business. In the opinion of the management of the Partnership, the amount of the ultimate liability, taking into account its insurance 7 coverage, including its risk retention program and Environmental Indemnity Agreement with Borden would not materially affect the financial position or results of operations of the Partnership. 3. Segment Information The Partnership's internal reporting is organized on the basis of products. Each of the following products is considered to be an operating segment of the business: polyvinyl chloride ("PVC"), vinyl chloride monomer ("VCM"), acetylene, methanol, formaldehyde, ammonia and urea. These operating segments have been aggregated into three reportable segments according to the nature and economic characteristics of the products, production processes and other similarities. The segments are (i) PVC Polymers Products, which consist of PVC resins and feedstocks (VCM and acetylene), (ii) Methanol and Derivatives, which consist of PVC resins and feedstocks (VCM and acetylene), (ii) Methanol and Derivatives, which consist of methanol and formaldehyde, and (iii) Nitrogen Products, which consist of ammonia and urea. The Partnership evaluates performance of the segments and allocates resources to them based upon contributing margin, which is gross margin net of distribution expense. Financial information for each of the reportable segments for the second quarters and first six months of 1999 and 1998 is provided in the following table. - -------------------------------------------------------------------------------- PVC Methanol Polymers and Nitrogen Consolidated Products Derivatives Products Totals - -------------------------------------------------------------------------------- Second Quarter - -------------- 1999 Revenues $ 95,111 $ 22,536 $ 9,559 $ 127,206 Contributing Margin 9,335 (2,278) (3,475) 3,582 1998 Revenues $ 101,798 $ 26,837 $ 17,678 $ 146,312 Contributing Margin 3,339 167 862 4,367 First Six Months - ---------------- 1999 Revenues $ 178,236 $ 42,353 $ 22,051 $ 242,640 Contributing Margin 18,431 (2,220) (5,084) 11,127 1998 Revenues $ 207,890 $ 62,731 $ 29,203 $ 299,823 Contributing Margin 1,371 8,031 (2,819) 6,582 - -------------------------------------------------------------------------------- 8 A reconciliation of the total segment consolidated contributing margin to the total consolidated loss before tax on gross income taxes, for the quarters and six months ended June 30, 1999 and 1998 as follows: Second Quarter Six Months -------------- --------------- 1999 1998 1999 1998 ---- ---- ---- ---- Total segment contributing margin $ 3,582 $ 4,367 $ 11,127 $ 6,582 Marketing, general and Administrative expense (6,020) (6,637) (12,181) (12,369) Interest expense (5,629) (5,565) (11,658) (10,392) Other misc. (expense) income, net (711) 14 (1,757) 34 Consolidated loss before tax on gross income $(8,778) $(7,821) $(14,469) $(16,145) 9 Item 2. Management's Discussion and Analysis of Financial Condition and Results - -------------------------------------------------------------------------------- of Operations - ------------- Results of Operations Quarter Ended June 30, 1999 Compared to Quarter Ended June 30, 1998 Revenues Total revenues during the second quarter of 1999 decreased $19.1 million or 13% to $127.2 million from $146.3 million in the second quarter of 1998. This decrease was the result of a $6.7 million decrease in PVC Polymers Products revenues, a $4.3 million decrease in Methanol and Derivatives revenues and a $8.1 million decrease in Nitrogen Products revenues. Total revenues for PVC Polymers Products decreased $6.7 million as a result of a 1% increase in selling prices, offset by a 7% decrease in sales volumes. The sales volume decrease was the result of a planned plant changeover necessary to upgrade our product mix to higher yielding PVC Polymers products. Total revenues for Methanol and Derivatives decreased $4.3 million as a result of a 8% decrease in selling prices, and a 19% decline in sales volumes. Excess capacity and soft demand has put severe downward pressure on selling prices. Total revenues for Nitrogen Products decreased $8.1 million as a result of a 22% decrease in sales prices and 31% decrease in volume. Domestic usage of Nitrogen products for the 1999 planting season was dramatically reduced when compared to the prior year. This along with a decrease in imports of urea into the China market continued to put downward pressure on selling prices. Cost of Goods Sold Total cost of goods sold decreased $18.3 million to $123.6 million in the current period from $141.9 million in the year ago period. The decrease was due to declines in sales volumes along with decreases in the cost of chlorine and VCM. These cost decreases were partially offset by an increase in ethylene when compared to the prior year. Expressed as a percent of revenue, cost of goods sold was 97% for both reporting periods. PVC Polymers Products contributing margin improved upon prior year's profitability to a profit of $9.3 million. This is a result of both a decrease in major raw material costs, led by chlorine, a slight increase in selling prices, and a higher yielding product mix. Contributing margin of Methanol and Derivatives decreased $2.4 million from the same period a year ago. Equivalent natural gas costs were offset by an 8% decline in selling prices. Nitrogen Products generated a $3.5 million loss in second quarter of 1999, compared to a positive $0.9 contributing margin for the second quarter of 1998. Natural gas prices were stable but selling prices were 22% lower than the same period last year. Net Income (Loss) Net loss for the second quarter of 1999 was $8.8 million compared to $7.8 million loss for the second quarter of 1998. As discussed above, the primary reasons for the $1.0 million decrease from prior year was the results of modest raw material costs decline, not being able to offset a 10% decrease in selling prices. 10 Results of Operations Six Months Ended June 30, 1999 Compared to Six Months Ended June 30, 1998 Revenues Total revenues for the first six months of 1999 decreased $57.2 million or 19% to $242.6 million from $299.8 million in the first six months of 1998. This decrease was the result of declines in selling prices and volumes in all three product groups. Total revenues for PVC Polymers Products decreased $29.6 million as a result of 8% decrease in selling prices and a 7% decrease in sales volumes. Excess supply of PVC in the first quarter of 1999 and the planned plant changeover to higher yielding PVC Polymer products caused sales volume and selling prices, respectively, to decline versus a like prior year period. Total revenues for Methanol and Derivatives decreased $20.4 million as a result of a 20% decrease in selling prices and a 16% decrease in sales volume. Excess capacity and customer turnarounds adversely affected both selling price and sales volumes, respectively. Total revenues for Nitrogen Products decreased $7.2 million as a result of a 20% decrease in selling prices along with a 6% decrease in sales volumes. Additional world wide capacity, a decrease of urea imports into China, and a decrease in domestic usage in the 1999 planting season all contributed to the downward pressure on selling prices and reduction in sales volume of Nitrogen products. Cost of Goods Sold Total cost of good sold decreased 21% to $231.5 million in the first six months of 1999 from $293.2 million in the first six months of 1998, primarily due to the decrease in sales volumes previously noted and a decline in certain raw material costs. During the first six months of 1999, the cost of natural gas, the Partnership's largest raw material, decreased 11% when compared to the same period in 1998. The costs of other major material such as chlorine and vinyl chloride monomer also declined for the like period. These cost decreases were partially offset by an increase in the cost of ethylene compared to the prior year. Expressed as a percentage of revenue, cost of goods sold was 95% and 98% of sales revenue in the first six months of 1999 and the first six months of 1998, respectively. Contributing margins for PVC Polymers Products increased to $18.4 million due to substantial decreases in chlorine and VCM costs, an upgrade in product mix, offset by decreases in sales prices and volume. Contributing margins for Methanol and Derivatives decreased significantly to a loss of $2.2 million as declines in selling prices and volume were not able to be offset by a decrease in natural gas costs. Contributing margins for Nitrogen Products, a loss of $5.1 million during the first six months of 1999 compared unfavorably to the like six month period of 1998, a loss of $2.8 million, due to selling price and volume declines previously noted, partially offset by a decrease in natural gas costs. Net Loss Net loss was $14.5 million for the first six months of 1999 compared to a net loss of $16.1 million for the first six months of 1998. As discussed above, the primary reasons for the improvement is the operating performance of the PVC Polymers Product segment. Liquidity and Capital Resources Cash Flows from Operations. Cash provided by operations for the first six months of 1999 totaled $0.7 million, an improvement of $3.9 million primarily due to an increase in net income and a favorable change in working capital. 11 Cash Flows from Investing Activities. First six months capital expenditures totaled $7.7 million and $15.0 million for 1999 and 1998, respectively. The 1998 amount related primarily to environmental projects and other discretionary capital expenditures. Cash Flow from Financing Activities. Pursuant to its Partnership Agreement, the Partnership is required to make quarterly distributions to Unitholders and the General Partner of 100% of its Available Cash, if any. Available Cash means generally, with respect to any quarter, the sum of all cash receipts of the Partnership plus net reductions to reserves established in prior quarters, less all of its cash disbursements and net additions to reserves in such quarter. The General Partner may establish such reserves, as it deems necessary or appropriate in its reasonable discretion, to provide for the proper conduct of the business of the Partnership or the Operating Partnership and to stabilize distributions of cash to Unitholders and the General Partner and such other reserves as are necessary to comply with the terms of any agreement or obligation of the Partnership. A cash distribution of $3.7 million was paid during the first six months of 1998. This amount relates to the cash distribution declared for the first quarter of 1998. Cash distributions with respect to interim periods are not necessarily indicative of cash distributions with respect to a full year. Moreover, due to the cyclical nature of the Partnership's business, past cash distributions are not necessarily indicative of future cash distributions. The cyclical nature of the Partnership's business as well as various seasonality factors have a significant impact on its results of operations and, therefore, on its ability to make cash distributions on a quarterly basis. In addition, the amount of Available Cash constituting Cash from Operations for any period does not necessarily correlate directly with net income for such period because various items and transactions affect net income but do not affect Available Cash constituting Cash from Operations, while changes in working capital items (including receivables, inventories, accounts payable and other items) generally do not affect net income but do affect such Available Cash. Moreover, as provided for in the Partnership Agreements with respect to the Partnership and the Operating Partnership, certain reserves may be established which affect Available Cash constituting Cash from Operations but do not affect cash balances in financial statements. Such reserves have generally been used to set cash aside for debt service, capital expenditures and other accrued items. Liquidity Adverse business conditions across the Partnership's three product groups have considerably reduced its sales revenues and operating margins and caused the Partnership to incur net losses over the past several quarters. Unless business conditions broadly improve, industry overcapacity affecting all of the Partnership's product groups is likely to cause narrow operating margins to persist throughout the remainder of the year, even if selling prices continue to improve. These narrow operating margins, combined with the Partnership's capital expenditure needs (which are anticipated to be in the range of $3 to $6 million per quarter) and debt service requirements, along with restrictions in the Credit Agreement and Indenture as discussed below, make it unlikely that the Partnership will resume making quarterly cash distributions in 1999. The Operating Partnership and several lending institutions are parties to an amended and restated Credit Agreement (the "Credit Agreement"), dated as of December 23, 1998 which provides for a revolving credit facility of up to $90 million (the "Revolving Credit Facility"). The new two-year agreement waived the Operating Partnership's non-compliance with its financial covenants at the end of the third quarter and reset coverage ratio covenants through December 31, 2000. The Operating Partnership's obligations under the facility are secured by the Geismar Plant Facility. As of June 30, 1999, the Operating Partnership had $55.3 million outstanding under the Revolving Credit Facility. A change of control of the General Partner, the Partnership or the Operating Partnership is an event of default under the Credit Agreement. On May 1, 1995, the Operating Partnership issued $200 million aggregate principal amount of 9.5% Notes due 2005 (the "Notes") pursuant to an Indenture dated as of May 1, 1995 (the "Indenture"). The Notes are senior unsecured obligations of the Operating Partnership. The Notes include restrictions on the Operating Partnership's ability to make cash distributions, incur additional indebtedness, sell assets, engage in sale/leasebacks and to take certain other actions. Upon a Change in Control, the 12 holders of the Notes may require the Operating Partnership to repurchase their Notes at a price equal to 101% of the aggregate principal amount plus accrued and unpaid interest to the date of repurchase. In December 1998, the Company retained the investment banking firms of Evercore Partners and Salomon Smith Barney to assist it in exploring strategic alternatives, including joint ventures, mergers or alliances, or the sale of some or all of the business. While these efforts are still on-going, to date they have not resulted in any transaction and there can be no assurances that they will result in a transaction. Capital Expenditures The Partnership has agreed to purchase its partner's 50% share of the Acetylene Plant at the Geismar complex on December 31, 1999. The purchase price is approximately $18 million, one-half payable at closing with the remainder payable in equal monthly installments over three years. Other than this acquisition, the Partnership currently believes that the level of annual base capital expenditures over the next two years will be in the range of $15 to $20 million per year. Total capital expenditures for 1999 are anticipated to be approximately $15 million with a large portion relating to a new software system which will improve the computer systems infrastructure and assist the Company in preparing for the year 2000. Year 2000 Similar to other business entities, the Partnership will be impacted by the inability of its computer application software programs, as well as certain date-sensitive devices, to properly identify the year 2000 due to a commonly used programming convention of using only two digits to identify a year. Unless modified or replaced these programs and devices could fail or create erroneous results when referencing the year 2000. The Partnership's company-wide Year 2000 Project (Project) to mitigate the effects year 2000 issues is proceeding on schedule. All facets of the business have been divided into two primary categories and a Y2K Manager has been assigned to each. Category 1 is the Enterprise Resource Planning ("ERP") or Business Systems functions which encompasses Business Applications (software), End-User (PC's), Technical Infrastructure (hardware), and Communications. Category 2 consists of those applications which support our Manufacturing, lab, and R&D functions. The Project has three phases: (I) Risk Assessment (II) Detailed Assessment Remediation Planning (III)Remediation and Resolution As of October 31, 1998 the Partnership completed Phase I having developed detailed inventories of related equipment and resources and assigned a relative risk to each application based on the potential impact to the business and the specific effects of a material Y2K failure. Material failures are those which would negatively impact the safety of individuals, property, or environment or the Partnership's ability to conduct business in a normal fashion. Phase II consists of the development of a detailed plan for remediation of all those applications identified in the initial inventory and the assignment of specific responsibilities for implementing the required changes. The Category 1 Phase II plan was completed in November 1998. Management believes that the most significant Year 2000 business risk to the Partnership relates to the current financial system applications. Accordingly, an enterprise-wide implementation of Year 2000 compliant software and hardware has been initiated. The anticipated cost associated with the enterprise-wide implementation is approximately $17.7 million, of which $14.3 million has been expended through June 30, 1999. In early 1998 the Partnership began converting its business applications over to a Windows NT based system utilizing Microsoft SQL Servers and the latest version of Year 2000 compliant J.D. Edwards software. This conversion continued into 1999 and is expected to be fully operational by September 1, 1999. The Category 2 Phase plan II including detailed test plans was completed during December 1998. Estimated costs associated with the remediation of our manufacturing, lab, and R&D equipment/systems is approximately $1 million. The plan consists of repair, replacement, upgrades, and workarounds based on the ability of the hardware and 13 software to respond to a specified battery of Year 2000 date testing and the relative impact to the business as specified above. Phase III was completed on June 30, 1999. The Company has also initiated a program to determine the effects of third-party suppliers and customers on the business with respect to Y2K issues. Over 2000 suppliers were mailed a self-assessment questionnaire with the intent of identification and, to the extent possible, timely resolution of potential Year 2000 issues. Additionally approximately 150 of the 2000+ suppliers have been identified as critical vendors. Each is being contacted directly to determine the status of their Y2K compliance effort and the need, if any to develop a contingency plan. Inventories, alternate suppliers and forms of transportation, production and maintenance schedules, etc. are all contingency considerations as noted below. While it is expected that the Company will be able to resolve any significant issues identified in this process, the Partnership has limited or no control over the actions of third-party suppliers and/or customers. As such we can provide no assurance that these suppliers will resolve their Year 2000 issues before the occurrence of a disruption to the business of the Partnership or any of its customers. Material failure on the part of one of these third parties could have an adverse affect on the Partnership's business and results of operations. During all three phases of the Project, management has been considering the need to develop contingency plans for any of the applications which could have a critical impact on the business. The major focus on contingency planning was expended in the second quarter of 1999 with the expectation of having any required plans detailed by the end of the third quarter. The Partnership expects to fully explore any contingency requirements with its major suppliers and customers and include possible resolution in its detailed plan. Based on the Partnership's current plans and efforts to date, the Partnership does not anticipate that Year 2000 issues will have any material effects on its results of operations. The estimates and conclusions herein contain forward-looking statements and are based on BCPM's best estimates of future events based on the information available at this time. However, there can be no guarantee that these results will be achieved and actual results could differ from the plan. Specific factors that might cause differences from our estimates include, but are not limited to, availability of resources, the ability to identify and correct all potential Year 2000 inconsistencies, the ability of suppliers to correct Year 2000 issues in a timely manner, and unanticipated problems identified in our ongoing Year 2000 project quality assurance review. Item 2-A Market Risk - -------------------- Interest Rate Risk - The Company's amended facility provides up to $90,000 under a revolving credit agreement with a group of banks. The amended credit facility expires on December 31, 2000, at which time all amounts outstanding must be repaid. Interest on borrowings under the revolving credit facility are determined, at the Operating Partnership's option, based on the applicable Eurodollar rate (one, two, three, six, nine or twelve month periods) plus a margin. The ABR rate is the greater of (a) the prime rate (b) the Base CD rate plus 1.00% or (c) the Federal Funds Effective rate plus .5%. At June 30, 1999 borrowings under the amended facility were $55,300 and bore interest at 9.30%. The Company is exposed to swings in the Eurodollar or ABR rates. A change of 1.00% in the applicable rate would change the Company's interest cost by $553 based on the borrowings at June 30, 1999. Commodity Risk - The Partnership generally does not use derivatives or other financial instruments such as futures contracts to manage commodity market risk. However, at certain times of the year the Partnership will enter into contracts whereby it agrees to purchase a specified quantity of natural gas (the Partnership's principal raw material) at a fixed price. Such contracts are generally not in excess of three months forward, and the Partnership generally limits such forward purchases to 60% of a month's requirements. In addition, the Partnership has entered into a fifteen year supply agreement (commencing in 1997) to provide a long-term supply of ethylene, a raw material, and minimize price volatility. The purchase price for the product varies with the supplier's raw material and co-product credits costs which are market-driven, as well as its fixed costs. The Partnership evaluates all such contracts on the basis of whether committed costs are expected to be realized in light of current and expected selling prices when the commodities are consumed in manufactured products. 14 Foreign Exchange and Equity Risk - The Partnership is not exposed to significant foreign exchange or equity market risk. Forward-Looking Statements Certain statements in this section are forward-looking. These can be identified by the use of forward-looking words or phrases such as "believe", "expect", "may" and "potential", among others and include statements regarding the business outlook for the Operating Partnership and its ability to fund its cash needs. The Private Securities Litigation Reform Act of 1995 provides a "safe harbor" for such forward-looking statements. While these forward-looking statements are based on the Partnership's reasonable current expectations, a variety of risks uncertainties and other factors, including many which are outside the control of the Partnership, could cause the Partnership's actual results to differ materially from the anticipated results or expectations expressed in such forward-looking statements. The risks, uncertainties and other factors that may affect the operations, performance, development and results of the Partnership include changes in the demand for and pricing of its commodity products, changes in industry production capacity, changes in the supply of and costs of its significant raw materials, and changes in applicable environmental, health and safety laws and regulations. PART II. OTHER INFORMATION Item 1. Legal Proceedings - -------------------------- There is incorporated by reference herein the information regarding legal proceeding in Item 3 of Part 1 of the Partnership's 1998 Annual Report on Form 10-K and Note 2 to the consolidated financial statements in Part 1 hereof. 15 SIGNATURE Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized. BORDEN CHEMICALS AND PLASTICS LIMITED PARTNERSHIP By BCP Management, Inc., its General Partner By: /s/ Francis J. Proto --------------------------------------- Francis J. Proto Chief Financial Officer and Treasurer Principal Accounting Officer August 12, 1999 16