As filed with the Securities and Exchange Commission on January 15, 2002


                       SECURITIES AND EXCHANGE COMMISSION
                             WASHINGTON, D.C. 20549

                                 --------------
                                    FORM S-8
                             REGISTRATION STATEMENT
                                     UNDER
                           THE SECURITIES ACT OF 1933

                               ------------------

                                  PLEXUS CORP.

             (Exact name of registrant as specified in its charter)




                        WISCONSIN                                                  39-134447
             (State or other jurisdiction of                                   (I.R.S. Employer
              incorporation or organization)                                  Identification No.)

                  55 JEWELERS PARK DRIVE
                    NEENAH, WISCONSIN                                                54957
         (Address of Principal Executive Offices)                                 (Zip Code)


                               ------------------

                        PLEXUS CORP. 401(K) SAVINGS PLAN
                (F/K/A PLEXUS CORP. EMPLOYEE STOCK SAVINGS PLAN)

                            (Full title of the plan)

                              -------------------




                    JOSEPH D. KAUFMAN                                              Copy to:
   Senior Vice President, Secretary and General Counsel                       KENNETH V. HALLETT
                       PLEXUS CORP.                                           Quarles & Brady LLP
                  55 Jewelers Park Drive                                   411 East Wisconsin Avenue
                       P.O. Box 156                                       Milwaukee, Wisconsin 53202
               Neenah, Wisconsin 54957-0156


                    (Name and address of agent for service)

                                 (920) 722-3451
         (Telephone number, including area code, of agent for service)

                              -------------------





                        CALCULATION OF REGISTRATION FEE




- ------------------------------ ---------------------- ----------------- ---------------------- ---------------------
  TITLE OF SECURITIES TO BE        AMOUNT TO BE           PROPOSED        PROPOSED MAXIMUM          AMOUNT OF
         REGISTERED               REGISTERED (1)          MAXIMUM        AGGREGATE OFFERING      REGISTRATION FEE
                                                       OFFERING PRICE         PRICE(2)
                                                        PER SHARE(2)
- ------------------------------ ---------------------- ----------------- ---------------------- ---------------------
                                                                                   
Common Stock, par value $.01    3,000,000 shares         $26.54 (2)            $79,620,000            $19,029.18
          per share
- ------------------------------ ---------------------- ----------------- ---------------------- ---------------------
  Preferred Stock Purchase              (3)                 (3)                  (3)                   (3)
           Rights
- ------------------------------ ---------------------- ----------------- ---------------------- ---------------------
       Plan Interests                   (4)                 (4)                  (4)                   (4)
- ------------------------------ ---------------------- ----------------- ---------------------- ---------------------


(1)     The Plan provides for the possible adjustment of the number, price and
        kind of shares in the event of certain capital or other changes
        affecting the Registrant's Common Stock. This Registration Statement
        therefore covers, in addition to the above-stated shares, an
        indeterminate number of shares that may become subject to the Plan by
        means of any such adjustment.

(2)     Pursuant to Rule 457(h), estimated solely for the purpose of computing
        the registration fee, based upon $26.54 per share, which is the average
        of the high and low sales prices of the Registrant's Common Stock on The
        NASDAQ Stock Market on January 14, 2002.

(3)     One right is issued in tandem with each share of Plexus common stock.
        The value attributable to the Preferred Stock Purchase Rights is
        reflected in the market price of the Common Stock to which the Rights
        are attached.  Includes registration of shares of the Registrant's
        Preferred Stock and Common Stock underlying such rights.

(4)     In addition, pursuant to Rule 416(c) under the Securities Act of 1933,
        this Registration Statement also covers an indeterminate amount of plan
        interests to be offered or sold pursuant to the employee benefit plan
        described herein.



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                                     PART I

              INFORMATION REQUIRED IN THE SECTION 10(A) PROSPECTUS

        Information specified in Part I of Form S-8 (Items 1 and 2) will be sent
or given to plan participants as specified by Rule 428(b)(1) under the
Securities Act of 1933.

                                    PART II

               INFORMATION REQUIRED IN THE REGISTRATION STATEMENT

        This Registration Statement is being filed to increase the number of
securities of Plexus Corp. (the "Registrant") relating to the Plexus Corp.
401(k) Savings Plan (f/k/a Plexus Corp. Employee Stock Savings Plan) (the
"Plan") that are registered.

ITEM 3.  INCORPORATION OF DOCUMENTS BY REFERENCE.

        The following documents filed by the Registrant (Commission File No.
000-14824) with the Securities and Exchange Commission pursuant to Section 13 of
the Securities Exchange Act of 1934, as amended are incorporated herein by
reference:

        (a)  The Registrant's Annual Report on Form 10-K for the fiscal year
ended September 30, 2001;

        (b)  The description of the Common Stock in the Registration Statement
on Form 8-A dated July 18, 1986, as subsequently amended (most recently by an
amendment on Form 8-A/A filed on May 20, 1999);

        (c)  The description of the Preferred Stock Purchase Rights in the
Registration Statement on Form 8-A/A, filed on December 6, 2000; and

        (d)  The Plan's Annual Report on Form 11-K for the Plan's fiscal year
ended December 31, 2000.

        All documents subsequently filed by the Registrant pursuant to Sections
13(a), 13(c), 14 and 15(d) of the 1934 Act, prior to the filing of a
post-effective amendment which indicates that all securities offered hereby have
been sold or which deregisters all securities then remaining unsold, shall be
deemed to be incorporated by reference herein and to be a part hereof from the
date of the filing of such documents.

        Any statement contained in a document incorporated or deemed to be
incorporated by reference herein shall be deemed to be modified or superseded
for purposes hereof to the extent that a statement contained herein or in any
other subsequently filed document which also is or is deemed to be incorporated
by reference herein modifies or supersedes such statement. Any statement so
modified or superseded shall not be deemed, except as so modified or superseded,
to constitute a part hereof.


                                     - 3 -



ITEM 4.  DESCRIPTION OF SECURITIES.

        Not applicable.  See Item 3 above.

ITEM 5.  INTERESTS OF NAMED EXPERTS AND COUNSEL.

        The legality of the shares of Common Stock registered hereunder are
being passed on for the Registrant by Quarles & Brady LLP, the Registrant's
legal counsel.

ITEM 6.  INDEMNIFICATION OF DIRECTORS AND OFFICERS.

        The Registrant is incorporated under the Wisconsin Business Corporation
Law ("WBCL"). Under Section 180.0851(1) of the WBCL, the Registrant is required
to indemnify a director or officer, to the extent such person is successful on
the merits or otherwise in the defense of a proceeding, for all reasonable
expenses incurred in the proceeding if such person was a party because he or she
was a director or officer of the Registrant. In all other cases, the Registrant
is required by Section 180.0851(2) of the WBCL to indemnify a director or
officer against liability incurred in a proceeding to which such person was a
party because he or she was an officer or director of the Registrant, unless it
is determined that he or she breached or failed to perform a duty owed to the
Registrant and the breach or failure to perform constitutes: (i) a willful
failure to deal fairly with the Registrant or its shareholders in connection
with a matter in which the director or officer has a material conflict of
interest; (ii) a violation of criminal law, unless the director or officer had
reasonable cause to believe his or her conduct was lawful or no reasonable cause
to believe his or her conduct was unlawful; (iii) a transaction from which the
director or officer derived an improper personal profit; or (iv) willful
misconduct. Section 180.0858(1) of the WBCL provides that, subject to certain
limitations, the mandatory indemnification provisions do not preclude any
additional right to indemnification or allowance of expenses that a director or
officer may have under the Registrant's articles of incorporation, bylaws, a
written agreement or a resolution of the Board of Directors or shareholders.

        Section 180.0859 of the WBCL provides that it is the public policy of
the State of Wisconsin to require or permit indemnification, allowance of
expenses and insurance to the extent required or permitted under Sections
180.0850 to 180.0858 of the WBCL for any liability incurred in connection with a
proceeding involving a federal or state statute, rule or regulation regulating
the offer, sale or purchase of securities.

        Section 180.0828 of the WBCL provides that, with certain exceptions, a
director is not liable to a corporation, its shareholders, or any person
asserting rights on behalf of the corporation or its shareholders, for damages,
settlements, fees, fines, penalties or other monetary liabilities arising from a
breach of, or failure to perform, any duty resulting solely from his or her
status as a director, unless the person asserting liability proves that the
breach or failure to perform constitutes any of the four exceptions to mandatory
indemnification under Section 180.0851(2) referred to above.

        Under Section 180.0833 of the WBCL, directors of the Registrant against
whom claims are asserted with respect to the declaration of an improper dividend
or other distribution to shareholders to which they assented are entitled to
contribution from other directors who



                                     - 4 -



assented to such distribution and from  shareholders who knowingly  accepted the
improper distribution, as provided therein.

        The Registrant's Bylaws contains provisions that generally parallel the
indemnification provisions of the WBCL and cover certain procedural matters not
dealt with in the WBCL. Directors and officers of the Registrant are also
covered by directors' and officers' liability insurance under which they are
insured (subject to exceptions and limitations specified in the policy) against
expenses and liabilities arising out of proceedings to which they are parties by
reason of being or having been directors or officers.

ITEM 7.  EXEMPTION FROM REGISTRATION CLAIMED.

        Not applicable. Prior issuances of shares and interests under the Plan
were registered under Registration Statements No. 33-23490 and 333-06469.

ITEM 8.  EXHIBITS.

        See Exhibit Index following the signatures page in this Registration
Statement, which Exhibit Index is incorporated herein by reference.

ITEM 9.  UNDERTAKINGS.

        (a)  The undersigned Registrant hereby undertakes:

             (1)  To file, during any period in which offers or sales are being
made, a post-effective amendment to this Registration Statement:

                  (i)   To include any prospectus required by Section
                        10(a)(3) of the Securities Act of 1933;

                  (ii)  To reflect in the prospectus any facts or events
                        arising after the effective date of the Registration
                        Statement (or the most recent post-effective amendment
                        thereof) which, individually or in the aggregate,
                        represent a fundamental change in the information set
                        forth in the Registration Statement.  Notwithstanding
                        the foregoing, any increase or decrease in volume of
                        securities offered (if the total dollar value of
                        securities offered would not exceed that which was
                        registered) and any deviation from the low or high end
                        of the estimated maximum offering range may be reflected
                        in the form of prospectus filed with the Commission
                        pursuant to Rule 424(b) if, in the aggregate, the
                        changes in volume and price represent no more than a 20%
                        change in the maximum aggregate offering price set forth
                        in the "Calculation of Registration Fee" table in the
                        effective Registration Statement;

                  (iii) To include any material information with respect to the
                        plan of distribution not previously disclosed in the
                        Registration Statement


                                     - 5 -




                        or any material change to such information in the
                        Registration Statement;

              Provided, however, that paragraphs (a)(1)(i) and (a)(1)(ii) of
this section do not apply if the Registration Statement is on Form S-3 or Form
S-8, and the information required to be included in a post-effective amendment
by those paragraphs is contained in periodic reports filed by the Registrant
with the Commission pursuant to Section 13 or Section 15(d) of the Securities
Exchange Act of 1934 that are incorporated by reference in the Registration
Statement.

              (2) That, for the purpose of determining any liability under the
Securities Act of 1933, each such post-effective amendment shall be deemed to be
a new registration statement relating to the securities offered therein, and the
offering of such securities at that time shall be deemed to be the initial bona
fide offering thereof.

              (3) To remove from registration by means of a post-effective
amendment any of the securities being registered which remain unsold at the
termination of the offering.

        (b)   The undersigned Registrant hereby undertakes that, for purposes of
determining any liability under the Securities Act of 1933, each filing of the
Registrant's annual report pursuant to Section 13(a) or Section 15(d) of the
Securities Exchange Act of 1934 (and each filing of an employee benefit plan's
annual report pursuant to Section 15(d) of the Securities Exchange Act of 1934)
that is incorporated by reference in the Registration Statement shall be deemed
to be a new registration statement relating to the securities offered therein,
and the offering of such securities at that time shall be deemed to be the
initial bona fide offering thereof.

        (h)   Reference is made to the indemnification provisions described
in Item 6 of this Registration Statement.

              Insofar as indemnification for liabilities arising under the
Securities Act of 1933 may be permitted to directors, officers and controlling
persons of the Registrant pursuant to the foregoing provisions, or otherwise,
the Registrant has been advised that in the opinion of the Securities and
Exchange Commission such indemnification is against public policy as expressed
in the Act and is, therefore, unenforceable. In the event that a claim for
indemnification against such liabilities (other than the payment by the
Registrant of expenses incurred or paid by a director, officer or controlling
person of the Registrant in the successful defense of any action, suit or
proceeding) is asserted by such director, officer or controlling person in
connection with the securities being registered, the Registrant will, unless in
the opinion of its counsel the matter has been settled by controlling precedent,
submit to a court of appropriate jurisdiction the question whether such
indemnification by it is against public policy as expressed in the Act and will
be governed by the final adjudication of such issue.


                                     - 6 -



                                   SIGNATURES

        Pursuant to the requirements of the Securities Act of 1933, the
Registrant certifies that it has reasonable grounds to believe that it meets all
of the requirements for filing on Form S-8 and has duly caused this Registration
Statement to be signed on its behalf by the undersigned, thereunto duly
authorized, in the City of Neenah, State of Wisconsin, on December 28, 2001.

                                      PLEXUS CORP.

                                      (Registrant)

                                      By:  /s/ JOHN L. NUSSBAUM
                                         ---------------------
                                      John L. Nussbaum
                                      President and Chief Executive Officer

                               ------------------

                               POWER OF ATTORNEY

        KNOW ALL MEN BY THESE PRESENTS, that each person whose signature appears
below constitutes and appoints John L. Nussbaum, Thomas B. Sabol and Joseph D.
Kaufman, and each of them, his true and lawful attorneys-in-fact and agents,
with full power of substitution and resubstitution, for him and in his name,
place and stead, in any and all capacities, to sign any and all amendments
(including post-effective amendments) to this Registration Statement, and to
file the same, with all exhibits thereto, and other documents in connection
therewith, with the Securities and Exchange Commission, and any other regulatory
authority, granting unto said attorneys-in-fact and agents, and each of them,
full power and authority to do and perform each and every act and thing
requisite and necessary to be done in and about the premises, as fully to all
intents and purposes as he might or could do in person, hereby ratifying and
confirming all that said attorneys-in-fact and agents or any of them, or their
substitutes, may lawfully do or cause to be done by virtue hereof.

                              --------------------

        Pursuant to the requirements of the Securities Act of 1933, this
Registration Statement has been signed by the following persons in the
capacities and on the date indicated.*




                       /s/ JOHN L. NUSSBAUM                                 /s/ HAROLD R. MILLER
      --------------------------------------------------------   ---------------------------------------
      John L. Nussbaum, President, Chief Executive Officer and   Harold R. Miller, Director
      Director (Principal Executive Officer)

                        /s/ THOMAS B. SABOL                                 /s/ THOMAS J. PROSSER
      --------------------------------------------------------   ---------------------------------------
      Thomas B. Sabol, Executive Vice President and Chief        Thomas J. Prosser, Director
      Financial Officer (Principal Financial Officer)

                      /s/ GEORGE W.F. SETTON                                /s/ AGUSTIN A. RAMIREZ
      --------------------------------------------------------   ---------------------------------------
      George W.F. Setton, Treasurer (Principal Accounting        Agustin A. Ramirez, Director
      Officer)

                        /s/ DAVID J. DRURY                                  /s/ PETER STRANDWITZ
      --------------------------------------------------------   ---------------------------------------
      David J. Drury, Director                                   Peter Strandwitz, Chairman and Director

                         s/ DEAN A. FOATE                                   /s/ JAN K. VER HAGEN
      --------------------------------------------------------   ---------------------------------------
      Dean A. Foate, Chief Operating Officer and Director        Jan K. Ver Hagen, Director



         *Each of these signatures is affixed as of December 28, 2001.



                                     - 7 -





                                   SIGNATURES

        Pursuant to the requirements of the 1933 Act, the Plexus Corp. 401(k)
Savings Plan has duly caused this Registration Statement to be signed on its
behalf by the undersigned, thereunto duly authorized, in the City of Neenah,
State of Wisconsin, on December 28, 2001.

                                         PLEXUS CORP. 401(k) SAVINGS PLAN
                                         (Registrant)



                                         By:   /s/ JOHN L. NUSSBAUM
                                            ----------------------------
                                            John L. Nussbaum, Member of Plan
                                            Committee of the Plexus Corp. 401(k)
                                            Savings Plan

        Pursuant to the requirements of the 1933 Act, this Registration
Statement has been signed below by the following members of the Plan Committee
of the Plexus Corp. 401(k) Savings Plan on December 28, 2001.


Signature                                                           Title

/s/ LORI HOERSCH
- -----------------------------------------
Lori Hoersch                                                        Member

/s/ JOSEPH D. KAUFMAN
- -----------------------------------------
Joseph D. Kaufman                                                   Member


/s/ SARAH NOVAK                                                     Member
- -----------------------------------------
Sarah Novak

/s/ JOHN L. NUSSBAUM                                                Member
- -----------------------------------------
John L. Nussbaum




                                     - 8 -




                                  PLEXUS CORP.
                               (THE "REGISTRANT")
                         (COMMISSION FILE NO. 0-14553)

                                 EXHIBIT INDEX
                                       TO
                        FORM S-8 REGISTRATION STATEMENT




EXHIBIT                                                                                                           FILED
NUMBER                        DESCRIPTION                        INCORPORATED HEREIN BY REFERENCE TO            HEREWITH
                                                                                                       
4.1            Restated Articles of Incorporation of      Exhibit 3(i) to Plexus' Quarterly Report on Form
               the Registrant, as amended through March   10-Q  for the quarter ended March 31, 2001
               13, 2001                                   ("3/31/01 10-Q").
4.2            Bylaws of the Registrant, as amended       Exhibit 3(ii) to Plexus' 3/31/01 10-Q
               through March 7, 2001
4.3            Amended and Restated Shareholder Rights    Exhibit 1 to the Registrant's Form 8-A/A filed on
               Plan dated as of August 13, 1998           (as December 6, 2000
               amended through November 14, 2000)
               between the Registrant and Firstar Bank,
               NA as  Rights Agent, including form of
               Rights Certificates
5              Opinion of Quarles & Brady LLP                                                                       X
23.1           Consent of PricewaterhouseCoopers LLP                                                                X
23.2           Consent of Counsel                         Contained in Opinion filed as Exhibit 5
24             Powers of Attorney                         Signature Page to this Registration Statement






                                     - 9 -