SECURITIES AND EXCHANGE COMMISSION Washington, DC Form 10-Q Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 For the quarterly period ended March 31, 2002 ---------- Commission file number 0-21018 TUFCO TECHNOLOGIES, INC. Delaware 39-1723477 - ---------------------------------- ------------------------- (State of other jurisdiction of (IRS Employer ID No.) incorporation of organization) 4800 Simonton Road, Dallas, Texas 75244 ------------------------------------------- (Address of principal executive offices) (972) 789-1079 Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes X No --- --- Indicate the number of shares outstanding of each or the issuer's classes of common stock, as of the latest practicable date. Class Outstanding at May 13, 2002 ----- --------------------------- Common Stock, par value $0.01 per share 4,627,844 TUFCO TECHNOLOGIES, INC. AND SUBSIDIARIES INDEX <Table> <Caption> Page Number ------ PART I: FINANCIAL INFORMATION Item 1. Condensed Consolidated Financial Statements Condensed Consolidated Balance Sheets as of March 31, 2002 and September 30, 2001 3 Condensed Consolidated Statements of Operations for the three months and six months ended March 31, 2002 and 2001 4 Condensed Consolidated Statements of Cash Flows for the six months ended March 31, 2002 and 2001 5 Notes to Condensed Consolidated Financial Statements 6 Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations 11 Item 3. Quantitative and Qualitative Disclosures About Market Risk 18 PART II: OTHER INFORMATION 19 SIGNATURES 20 </Table> 2 PART I. FINANCIAL INFORMATION ITEM 1. CONDENSED CONSOLIDATED FINANCIAL STATEMENTS TUFCO TECHNOLOGIES, INC. AND SUBSIDIARIES CONDENSED CONSOLIDATED BALANCE SHEETS (UNAUDITED) <Table> <Caption> March 31, September 30, 2002 2001 ------------- ------------- Assets CURRENT ASSETS: Cash and cash equivalents .................................... $ 860,311 $ 521,453 Restricted cash .............................................. 33,019 32,739 Accounts receivable, net ..................................... 11,292,151 11,231,668 Inventories .................................................. 7,343,347 9,063,426 Prepaid expenses and other current assets .................... 808,631 806,388 Deferred income taxes ........................................ 633,729 633,729 Income taxes receivable ...................................... 99,029 -- ------------- ------------- Total current assets .................................... 21,070,217 22,289,403 PROPERTY, PLANT AND EQUIPMENT-Net ............................... 17,046,074 19,203,899 GOODWILL -Net ................................................... 10,345,213 16,745,213 OTHER ASSETS- Net ............................................... 600,987 705,951 ------------- ------------- TOTAL ........................................................... $ 49,062,491 $ 58,944,466 ============= ============= Liabilities and Stockholders' Equity CURRENT LIABILITIES: Current portion of long-term debt ............................ $ 7,771,432 $ 9,271,432 Accounts payable ............................................. 4,275,495 3,395,364 Accrued payroll, vacation and payroll taxes .................. 1,126,106 1,347,706 Other current liabilities .................................... 916,880 1,166,225 Income taxes payable ......................................... -- 416,328 ------------- ------------- Total current liabilities ............................... 14,089,913 15,597,055 LONG-TERM DEBT- Less current portion ............................ 1,804,434 3,188,985 DEFERRED INCOME TAXES ........................................... 373,179 2,104,882 STOCKHOLDERS' EQUITY: Common Stock; $.01 par value; 9,000,000 shares authorized; 4,706,341 shares issued .................................. 47,063 47,063 Additional paid-in capital ................................... 25,088,631 25,088,631 Retained earnings ............................................ 8,400,509 13,808,727 Treasury stock, 78,497 common shares, at cost ................ (534,045) (534,045) Stock purchase plan notes .................................... (157,247) (280,757) Accumulated other comprehensive loss, net of tax ............. (49,946) (76,075) ------------- ------------- Total stockholders' equity .............................. 32,794,965 38,053,544 ------------- ------------- TOTAL ........................................................ $ 49,062,491 $ 58,944,466 ============= ============= </Table> See notes to condensed consolidated financial statements. 3 TUFCO TECHNOLOGIES, INC. AND SUBSIDIARIES CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS (UNAUDITED) <Table> <Caption> THREE MONTHS ENDED SIX MONTHS ENDED March 31, March 31, -------------------------------- -------------------------------- 2002 2001 2002 2001 ------------- ------------- ------------- ------------- NET SALES ................................... $ 18,406,725 $ 21,858,024 $ 35,670,387 $ 38,628,016 COST OF SALES ............................... 16,046,916 18,498,652 31,951,868 34,740,214 ------------- ------------- ------------- ------------- GROSS PROFIT ................................ 2,359,809 3,359,372 3,718,519 3,887,802 OPERATING EXPENSES: Selling, general and administrative ......... 1,962,968 1,719,106 3,787,769 3,380,302 Amortization of goodwill .................... -- 149,128 -- 298,256 Employee severance costs .................... 201,730 -- 209,324 -- Facility restructuring costs ................ 544,222 -- 544,222 -- Gain on asset sales ......................... (28,139) (8,562) (28,318) (147,872) ------------- ------------- ------------- ------------- OPERATING INCOME (LOSS) ..................... (320,972) 1,499,700 (794,478) 357,116 OTHER INCOME (EXPENSE): Interest expense ......................... (114,794) (273,813) (259,678) (510,208) Interest and other income ................ 2,894 19,772 23,019 49,556 ------------- ------------- ------------- ------------- INCOME(LOSS)BEFORE INCOME TAXES ............. (432,872) 1,245,659 (1,031,137) (103,536) INCOME TAX EXPENSE (BENEFIT) ................ (83,602) 477,026 (274,509) 36,874 ------------- ------------- ------------- ------------- INCOME(LOSS)BEFORE ACCOUNTING CHANGE ........ (349,270) 768,633 (756,628) (140,410) CUMULATIVE EFFECT OF ACCOUNTING CHANGE (Note 2) ............................. -- -- (4,651,591) -- ------------- ------------- ------------- ------------- NET INCOME (LOSS) ........................... $ (349,270) $ 768,633 $ (5,408,219) $ (140,410) ============= ============= ============= ============= BASIC EARNINGS (LOSS) PER SHARE: Income (Loss) Before Accounting Change .. $ (0.07) $ 0.17 $ (0.16) $ (0.03) Cumulative Effect of Accounting Change .. $ -- $ -- $ (1.01) $ -- ------------- ------------- ------------- ------------- Net Income (Loss) ....................... $ (0.07) $ 0.17 $ (1.17) $ (0.03) DILUTED EARNINGS (LOSS) PER SHARE: Income (Loss) Before Accounting Change .. $ (0.07) $ 0.17 $ (0.16) $ (0.03) Cumulative Effect of Accounting Change .. $ -- $ -- $ (1.01) $ -- ------------- ------------- ------------- ------------- Net Income (Loss) ....................... $ (0.07) $ 0.17 $ (1.17) $ (0.03) WEIGHTED AVERAGE COMMON SHARES OUTSTANDING: Basic ................................... 4,627,844 4,606,022 4,627,844 4,604,605 Diluted ................................. 4,627,844 4,616,660 4,627,844 4,604,605 </Table> See notes to condensed consolidated financial statements. 4 TUFCO TECHNOLOGIES, INC. AND SUBSIDIARIES CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS (UNAUDITED) <Table> <Caption> SIX MONTHS ENDED March 31, ---------------------------- 2002 2001 ----------- ----------- OPERATING ACTIVITIES Net Loss ..................................................... $(5,408,219) $ (140,410) Noncash items in net loss: Depreciation and amortization ............................. 1,566,215 1,854,888 Provision for bad debts ................................... 50,072 (24,093) Gains on asset sales ...................................... (28,318) (147,872) Asset impairment write-down ............................... 311,263 -- Cumulative effect of accounting change..................... 4,651,591 -- Changes in operating working capital: Accounts receivable ....................................... (110,555) (92,124) Inventories ............................................... 1,720,079 (2,856,999) Prepaid expenses and other assets ......................... 133,232 (2,670) Accounts payable .......................................... 880,131 292,393 Accrued and other current liabilities ..................... (470,945) 35,984 Income taxes payable/receivable ........................... (515,357) 27,418 ----------- ----------- Net cash from (used in) operations ........................... 2,779,189 (1,053,485) INVESTING ACTIVITIES Additions to property, plant and equipment ................... (254,203) (1,303,661) Proceeds from disposition of property, plant and equipment ... 581,716 167,804 Increase in advances to stockholders ......................... (49,359) (12,491) (Increase) decrease in restricted cash ....................... (280) 965 ----------- ----------- Net cash from (used in) investing activities ................. 277,874 (1,147,383) FINANCING ACTIVITIES Repayment of long-term debt .................................. (2,841,715) -- Issuance of long-term debt ................................... -- 2,489,284 Collections on Stockholder notes receivable ................. 123,510 25,195 Issuance of common stock ..................................... -- 64,125 ----------- ----------- Net cash from (used in) financing activities ................. (2,718,205) 2,578,604 NET INCREASE IN CASH AND CASH EQUIVALENTS ....................... 338,858 377,736 CASH AND CASH EQUIVALENTS: Beginning of period ............................................ 521,453 930,388 ----------- ----------- End of period .................................................. $ 860,311 $ 1,308,124 =========== =========== </Table> See notes to condensed consolidated financial statements. 5 TUFCO TECHNOLOGIES, INC. AND SUBSIDIARIES NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS FOR THE THREE AND SIX MONTHS ENDED MARCH 31, 2002 AND 2001 (UNAUDITED) 1. BASIS OF PRESENTATION The accompanying condensed consolidated financial statements have been prepared by Tufco Technologies, Inc., (the "Company") pursuant to the rules and regulations of the Securities and Exchange Commission ("SEC") and, in the opinion of the Company, include all adjustments necessary for a fair statement of results for each period shown (unless otherwise noted herein, all adjustments are of a normal recurring nature). Operating results for the three-month and sixth-month periods ended March 31, 2002 are not necessarily indicative of results expected for the remainder of the year. Certain information and note disclosures normally included in financial statements prepared in accordance with accounting principles generally accepted in the United States of America have been condensed or omitted pursuant to such SEC rules and regulations. The Company believes that the disclosures made are adequate to prevent the financial information given from being misleading. The Company's condensed consolidated balance sheet at September 30, 2001, was derived from the audited consolidated balance sheet. It is suggested that these condensed consolidated financial statements be read in conjunction with the audited consolidated financial statements and notes thereto included in the Company's latest Annual Report on Form 10-K. RECENTLY ISSUED ACCOUNTING PRONOUNCEMENT In October 2001, the Financial Accounting Standards Board issued Statement of Financial Accounting Standards ("SFAS") No. 144, "Accounting for the Impairment or Disposal of Long-Lived Assets". SFAS No. 144 addresses financial accounting and reporting for the impairment or disposal of long-lived assets. SFAS No. 144 supersedes SFAS No. 121, "Accounting for the Impairment of Long-Lived Assets and for Long-Lived Assets to Be Disposed Of", and the accounting and reporting provisions of Accounting Principles Board Opinion No. 30, "Reporting the Results of Operations - Reporting the Effects of Disposal of a Segment of a Business, and Extraordinary, Unusual and Infrequently Occurring Events and Transactions". SFAS No. 144 also amends Accounting Research Bulletin No. 51, "Consolidated Financial Statements", to eliminate the exception to consolidation for a subsidiary for which control is likely to be temporary. SFAS No. 144 requires that one accounting model be used for long-lived assets to be disposed of by sale, whether previously held and used or newly acquired. SFAS No. 144 also broadens the presentation of discontinued operations to include more disposal transactions. The Company is required to adopt SFAS No. 144, effective October 1, 2001. The Company is in the process of evaluating the impact, if any, the adoption of SFAS No. 144 will have on its consolidated financial statements. RECLASSIFICATIONS Certain amounts previously reported have been reclassified to conform to the current presentation. 6 NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED). 2. GOODWILL The Company adopted SFAS No. 142, "Goodwill and Other Intangible Assets" effective October 1, 2001. Under SFAS No. 142, goodwill and certain other intangible assets are no longer systematically amortized but instead are reviewed for impairment and any excess in carrying value over the estimated fair value is charged to results of operations. The previous method for determining impairment prescribed by SFAS No. 121, "Accounting for the Impairment of Long-Lived Assets and Long-Lived Assets to be Disposed Of", utilized an undiscounted cash flow approach for the initial impairment assessment, while SFAS No. 142 utilizes a fair value approach. The goodwill impairment charge discussed below is the result of the change in the accounting method for determining the impairment of goodwill. In connection with the adoption of SFAS No. 142, the Company allocated goodwill to each of its reporting units and tested this goodwill for impairment as of the beginning of fiscal 2002. The Company allocated goodwill to each of its reporting units and tested this goodwill for impairment as of the beginning of fiscal 2002. The Company completed the transitional goodwill impairment test during the second quarter of fiscal 2002. As a result, an impairment charge of $ 6.4 million ($4.7 million after tax, or $1.01 per diluted share) was recorded related to goodwill at certain Business Imaging and Paint Sundries reporting units. The fair value of the reporting units was estimated using a combination of valuation techniques including the expected present value of future cash flows and prices of comparable businesses. The charges have been recorded as the cumulative effect of accounting change in the amount of $6.4 million ($4.7 million after tax, or $1.01 per share) as of October 1, 2001 in the accompanying condensed consolidated statements of operations. The changes in the carrying amount of goodwill for the six months ended March 31, 2002 are as follows: <Table> <Caption> Contract Business Paint Manufacturing Imaging Sundries TOTAL ------------- ------------- ------------- ------------- Balance as of September 30, 2001 ............ $ 4,281,759 $ 7,925,269 $ 4,538,185 $ 16,745,213 Impairment charge ........................... -- 4,995,453 1,404,547 6,400,000 ------------- ------------- ------------- ------------- Balance as of March 31, 2002 ................ $ 4,281,759 $ 2,929,816 $ 3,133,638 $ 10,345,213 ============= ============= ============= ============= </Table> As required by SFAS No. 142, the results for periods prior to its adoption have not been restated. The following table reconciles the reported net income (loss) and basic and diluted earnings (loss) per share to that which would have resulted for the three and six month periods ended March 31, 2001 if SFAS No. 142 had been adopted effective October 1, 2000. <Table> <Caption> Three Months Six Months Ended Ended March 31, 2001 March 31, 2001 -------------- -------------- Net Income (Loss) as reported ......................... $ 768,633 $ (140,410) Goodwill amortization, net of tax ............ 128,085 256,170 ----------- ----------- Adjusted net income ................................... $ 896,718 $ 115,760 =========== =========== </Table> 7 NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED). <Table> Basic and Diluted earnings (loss) per share: Add back goodwill amortization.............. $ 0.02 $ 0.06 As reported................................. 0.17 (0.03) ----------- ------------- Adjusted.................................... $ 0.19 $ 0.03 =========== ============= </Table> 3. INVENTORIES Inventories consist of the following: <Table> <Caption> March 31, September 30, 2002 2001 -------------- -------------- Raw materials ........... $ 5,102,994 $ 6,102,979 Finished goods .......... 2,240,353 2,960,447 -------------- -------------- Total inventories ....... $ 7,343,347 $ 9,063,426 ============== ============== </Table> 4. SEVERANCE AND RESTRUCTURING COSTS During the three months ended March 31, 2002, the Company incurred approximately $202,000 of employee severance related costs and approximately $544,000 of costs (including approximately $311,000 related to impaired asset write-downs) related to restructuring a component of the Business Imaging sector. As of March 31, 2002, approximately $ 217,000 of such costs have not been paid and are scheduled to be paid over the next 11 months. 5. COMPREHENSIVE LOSS Comprehensive loss for the three months ended March 31, 2002 was $(327,964)compared to comprehensive income of $ 725,811 for the three months ended March 31, 2001. Comprehensive loss, including the SFAS No. 142 impairment loss of $4.7 million, net of tax, for the six months ended March 31, 2002 was $(5,382,090) compared to comprehensive loss of $(185,283) for the six months ended March 31, 2001. 8 NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED). 6. SEGMENT INFORMATION The Company manufactures and distributes paint sundry products, custom paper-based non-woven products, and provides contract manufacturing, specialty printing and related services on these types of products. The Company does, however, separate its operations and prepare information for management use by the market sectors aligned with the Company's products and services. Such market sector information is summarized below. The Contract Manufacturing sector provides services to large national consumer products companies while the remaining sectors manufacture and distribute products ranging from paper goods to paint sundries. Accounts receivable and certain other assets historically have not been assignable to specific sectors and, therefore, are included in the intersector column below. <Table> <Caption> THREE MONTHS ENDED CONTRACT BUSINESS PAINT MARCH 31, 2002 MANUFACTURING IMAGING SUNDRIES INTERSECTOR CONSOLIDATED ------------------ ------------- ------------- ------------- ------------- ------------- Net Sales $ 7,239,643 $ 5,364,698 $ 5,802,384 $ -- $ 18,406,725 Gross Profit 1,302,321 462,858 594,630 -- 2,359,809 Operating Income (loss) 943,899 (296,038) 2,790 (971,623) (320,972) Assets: Inventories 1,367,140 2,159,716 3,816,491 -- 7,343,347 Property, plant and equipment-net 8,733,415 4,372,864 1,733,422 2,206,373 17,046,074 Goodwill-net 4,281,759 2,929,816 3,133,638 -- 10,345,213 Accounts receivable and other assets 14,327,857 14,327,857 ------------- ------------- ------------- ------------- ------------- Total assets $ 14,382,314 $ 9,462,396 $ 8,683,551 $ 16,534,230 $ 49,062,491 ============= ============= ============= ============= ============= </Table> <Table> <Caption> THREE MONTHS ENDED CONTRACT BUSINESS PAINT MARCH 31, 2001 MANUFACTURING IMAGING SUNDRIES INTERSECTOR CONSOLIDATED ------------------ ------------- ------------- ------------- ------------- ------------- Net Sales $ 11,144,538 $ 5,546,168 $ 5,167,318 $ -- $ 21,858,024 Gross Profit 2,460,879 492,224 406,269 -- 3,359,372 Operating Income (loss) 2,000,700 140,116 (147,779) (493,337) 1,499,700 Assets: Inventories 2,434,798 4,242,554 4,092,129 -- 10,769,481 Property, plant and equipment-net 9,717,586 6,086,554 1,584,848 2,539,795 19,928,783 Goodwill-net 4,352,144 8,045,514 4,645,810 -- 17,043,468 Accounts receivable and other assets 17,157,987 17,157,987 ------------- ------------- ------------- ------------- ------------- Total assets $ 16,504,528 $ 18,374,622 $ 10,322,787 $ 19,697,782 $ 64,899,719 ============= ============= ============= ============= ============= </Table> 9 NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED). <Table> <Caption> SIX MONTHS ENDED CONTRACT BUSINESS PAINT MARCH 31, 2002 MANUFACTURING IMAGING SUNDRIES INTERSECTOR CONSOLIDATED ------------------ ------------- ------------- ------------- ------------- ------------- Net Sales $ 14,176,395 $ 10,485,853 $ 11,008,139 $ -- $ 35,670,387 Gross Profit 1,698,147 739,484 1,280,888 -- 3,718,519 Operating Income (loss 992,886 (371,315) 117,611 (1,533,660) (794,478) </Table> <Table> <Caption> SIX MONTHS ENDED CONTRACT BUSINESS PAINT MARCH 31, 2002 MANUFACTURING IMAGING SUNDRIES INTERSECTOR CONSOLIDATED ------------------ ------------- ------------- ------------- ------------- ------------- Net Sales $ 18,264,713 $ 10,747,637 $ 9,615,666 $ -- $ 38,628,016 Gross Profit 2,257,105 879,355 751,342 -- 3,887,802 Operating Income (loss) 1,380,398 105,941 (319,963) (809,260) 357,116 </Table> 10 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS GENERAL INFORMATION: Tufco Technologies, Inc. has manufacturing operations in Green Bay, WI, Dallas, TX, Newton, NC and Manning, SC as well as a sales office in St. Louis, MO. The Company, through its wholly owned subsidiaries, provides diversified Contract Manufacturing and specialty printing services, manufactures and distributes Business Imaging paper products and distributes Paint Sundry products used in home improvement projects. The Company normally operates at lower operating levels during the first and second quarters of its fiscal year which ends September 30. This occurs because of the seasonal demand for certain Contract Manufacturing printed products displaying a holiday theme as well as products which are used by customers in conjunction with end-of-year activities. These products are normally shipped during the Company's fourth fiscal quarter. Demand for its Paint Sundry products is generally lower during the first and second fiscal quarters as cold weather restricts the amount of new construction and remodeling projects that require the Company's products. Point of sale Business Imaging products peak during second and fourth quarters due to seasonal demand for products related to end-of-year holiday activities and due to summer vacation activities. CRITICAL ACCOUNTING POLICIES AND ESTIMATES: The condensed consolidated financial statements have been prepared in accordance with generally accepted accounting principles which require the Company to make estimates and assumptions that affect the reported amounts of assets and liabilities at the date of the consolidated financial statements and revenues and expenses during the periods reported. Actual results could differ from those estimates. The Company believes the following are the critical accounting policies which have the most significant effect on the Company's reported results and require the most difficult, subjective or complex judgments by management. Unless otherwise noted, the Company has not made any changes in estimates or assumptions that had a significant effect on the reported amounts. ALLOWANCE FOR DOUBTFUL ACCOUNTS The Company records allowances for doubtful accounts based on customer-specific analysis, and general matters such as current assessment of past due balances and economic conditions. Additional allowances for doubtful accounts may be required if there is deterioration in past due balances, if economic conditions are less favorable than the Company has anticipated, or for customer-specific circumstances such as bankruptcy. EXCESS AND OBSOLETE INVENTORIES The Company records allowances for excess and obsolete inventories based on usage, estimated future demand and market conditions. Additional allowances may be required if future demand or market conditions are less favorable than the Company had projected. IMPAIRMENT OF LONG-LIVED ASSETS The Company evaluates the recoverability of the carrying amount of long-lived assets whenever events or changes in circumstances indicate that the carrying amount of an asset may not be fully recoverable. The Company evaluates the recoverability of 11 IMPAIRMENT OF LONG-LIVED ASSETS -- (CONTINUED) goodwill annually or more frequently if events or circumstances indicate that the asset might be impaired. The Company applies judgment when applying the impairment rules to determine when an impairment test is necessary. Factors the Company considers which could trigger an impairment review include significant underperformance relative to historical operating results or forecasted operating results, a significant decrease in the market value of an asset, a significant change in the extent or manner in which an asset is used, and significant negative industry or economic trends. Impairment losses are measured as the amount by which the carrying value of an asset exceeds its fair value. The Company is required to make estimates of its future cash flows related to the asset subject to review. These forecasts require assumptions about demand for the Company's products and services, future market conditions and technological developments. Significant and unanticipated changes to these assumptions and discount rates could result in an impairment charge in future periods. 12 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS --CONTINUED RESULTS OF OPERATIONS: CONDENSED OPERATING DATA, PERCENTAGES OF NET SALES AND PERIOD-TO-PERIOD CHANGES IN THESE ITEMS ARE AS FOLLOWS (DOLLARS IN THOUSANDS): <Table> <Caption> Three Months Ended Period-to-Period Six Months Ended Period-to-Period March 31, Change March 31, Change ------------------------ ------------------ ------------------------ ------------------- 2002 2001 $ % 2002 2001 $ % ----------- ----------- ------- ------- ----------- ----------- ------- ------- Net Sales $ 18,407 $ 21,858 (3,451) -16 $ 35,670 $ 38,628 (2,958) -8 Gross Profit 2,360 3,359 (999) -30 3,719 3,888 (169) -4 12.8% 15.4% 10.4% 10.1% Operating Expenses 2,681 1,859 822 44 4,513 3,531 982 28 14.6% 8.5% 12.7% 9.1% Operating Income (321) 1,500 (1,821) -121 (794) 357 (1,151) -322 -1.7% 6.9% -2.2% 0.9% Interest Expense 115 274 (159) -58 260 510 (250) -49 0.6% 1.3% 0.7% 1.3% Income (Loss) Before Accounting Change (349) 769 (1,118) -145 (757) (140) (617) 441 -1.4% 3.5% -2.1% -0.4% Cumulative Effect of Accounting Change -- -- (4,651) -- (4,651) 100 -13.0% Net Income (Loss) $ (349) 759 (1,118) -145 (5,408) (140) (5,268) 3,762 -1.4% 3.5% -15.2% 0.4% </Table> The components of net sales and gross profit are summarized in the table below (dollars in thousands): <Table> <Caption> Three Months Ended March 31, ---------------------------------------------------- 2002 2001 ----------------------- ----------------------- Period-to-Period Change % of % of ----------------------- Net Sales Amount Total Amount Total $ % --------- --------- -------- --------- -------- --------- --------- Contract manufacturing and printing $ 7,240 39% $ 11,145 51% -3,905 -35% Business imaging paper products 5,365 29 5,546 25 -181 -3 Paint sundry products 5,802 32 5,167 24 635 12 --------- -------- --------- -------- --------- --------- Net sales $ 18,407 100% $ 21,858 100% $ -3,451 -16% ========= ======== ========= ======== ========= ========= <Caption> Period-to-Period Change Margin Margin ----------------------- Gross Profit (loss) Amount % Amount % $ % ------------------- --------- -------- --------- -------- --------- --------- Contract manufacturing and printing $ 1,302 18% $ 2,461 22% -1,159 -47% Business imaging paper products 463 9 492 9 -29 -6 Paint sundry products 595 10 406 8 189 47 --------- --------- --------- --------- --------- --------- Gross profit $ 2,360 13% $ 3,359 15% $ -999 -30% ========= ========= ========= ========= ========= ========= </Table> 13 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS -- CONTINUED <Table> <Caption> Six Months Ended March 31, ---------------------------------------------------- 2002 2001 ----------------------- ----------------------- Period-to-Period Change % of % of ----------------------- Net Sales Amount Total Amount Total $ % --------- --------- -------- --------- -------- --------- --------- Contract manufacturing and printing $ 14,176 40% $ 18,265 47% -4,089 -22 Business imaging paper products 10,486 29 10,748 28 -262 -2 Paint sundry products 11,008 31 9,615 25 1,393 14 --------- --------- --------- --------- --------- --------- Net sales $ 35,670 100% $ 38,628 100% -2,958 -8 ========= ========= ========= ========= ========= ========= <Caption> Period-to-Period Change Margin Margin ----------------------- Gross Profit (loss) Amount % Amount % $ % ------------------- --------- -------- --------- -------- --------- --------- Contract manufacturing and printing $ 1,698 12% $ 2,257 12% -559 -25 Business imaging paper products 740 7 879 8 -139 -16 Paint sundry products 1,281 12 752 8 529 70 --------- --------- --------- --------- --------- --------- Gross profit $ 3,719 10% $ 3,888 10% -169 -4 ========= ========= ========= ========= ========= ========= </Table> 14 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS -- CONTINUED NET SALES: Net sales decreased $3.5 million (16%) to $18.4 million in second quarter of fiscal 2002, when compared to this period last year, due to lower sales at the Contract Manufacturing sector (down $3.9 million or 35%). The Contract Manufacturing sector sales decline was mostly related to reduced product demand from a major customer for which the Company manufactures and packages a variety of consumer products. The lower sales to this customer was a reduction in volume production related to the recent economic downturn as well as unit price adjustments to the customer. Also, in the second quarter of fiscal 2001, the Company's Contract Manufacturing sector received its last significant order from a large manufacturer of wide-format printers and copiers before the customer's decision to reassess its inventory stocking program and change suppliers. Finally, during the second quarter of fiscal 2002, printing service net sales declined in the Contract Manufacturing sector. Business Imaging sector product sales declined $0.2 million or 3% due to competitive pricing and reduced point of purchase sales which resulted from the economic downturn that has continued from 2001. Net sales from the Paint Sundries segment increased $0.6 million (12%) primarily the result of higher demand for certain new products in the Paint Sundry sector. GROSS PROFIT: Gross profit decreased $1.0 million or 30% for second quarter of fiscal 2002 when compared to second quarter of fiscal 2001. This decrease came primarily from the Contract manufacturing sector which decreased $1.2 million or 47%. As discussed earlier, this was related to reduction in volume as well as unit price adjustments to a major customer of the Contract Manufacturing sector. Margins declined from 22% to 18% for second quarter of fiscal 2002 when compared to the same period last year for the Contract Manufacturing sector. The largest factor contributing to the decline in margin percentages was increased pass throughs of raw material costs in certain Contract Manufacturing agreements which basically contribute additional sales dollars with little or no margin dollar contributions. Gross profit in the Paint Sundry sector increased $0.2 million (47%), which was a result of cost savings from the consolidation of the Company's St. Louis operations into the expanded Manning, South Carolina plant in April of fiscal 2001 offset by higher than expected freight cost. The Business Imaging sector's gross profit declined only slightly as a result of lower sales and continued strong competition from numerous suppliers driving prices down in this sector. OPERATING EXPENSES: Operating expenses increased $0.8 million (44%) for second quarter of fiscal 2002 when compared to the same period of fiscal 2001. This increase was the result of expenses of $ 0.7 million relating to restructuring the Dallas, Texas manufacturing facility, and for severance and related costs. These expenses were partially offset as the result of implementation of SFAS 142 mentioned earlier, in which the Company no longer records goodwill amortization expense which was $0.1 million in the second quarter of fiscal 2001. 15 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS -- CONTINUED OPERATING INCOME: Operating income declined $1.8 million to a loss of $0.3 million. This decline was primarily related to the decrease in Contract Manufacturing sales discussed earlier. Also discussed earlier, the increase of $0.7 million of restructuring and severance operating expenses contributed to the operating loss. These losses were partially offset by cost reductions achieved as a result of completing the consolidation of the St Louis, Missouri operations into the Company's expanded Manning, South Carolina plant. Additionally, as the result of implementation of SFAS No. 142 mentioned earlier, the Company no longer records goodwill amortization expense which was $0.1 million in the second quarter of fiscal 2001. INTEREST EXPENSE: Interest expense was $0.2 million lower compared to last year due to $2.0 million reduction in debt since second quarter of fiscal 2001 and lower interest rates during second quarter of fiscal 2002. NET INCOME (LOSS) AND EARNINGS (LOSS) PER SHARE: The Company reported a net loss before accounting change of $0.3 million (per share: $0.07-basic and diluted) for second quarter of fiscal 2002, versus net income of $0.8 million (per share: $0.17-basic and diluted) for the same period one year ago. The decline was mostly due to lower sales in the Contract Manufacturing sector and severance and restructuring costs discussed earlier. The Company reported a net loss of $5.0 million (per share: $1.08-basic and diluted) for the six months ended March 31, 2002, of which $4.7 million net of tax effects, or $1.01 per diluted share was recorded following the Company's adoption of SFAS No. 142, "Goodwill and Other Intangible Assets" discussed below. ACCOUNTING CHANGE: Effective October 1, 2001, the Company adopted SFAS No. 142, "Goodwill and Other Intangible Assets". This standard requires that companies no longer amortize goodwill and indefinite life intangible assets, such as trademarks. In addition, this standard requires that companies evaluate all goodwill for impairment. Upon completion of this evaluation, the Company recorded a charge in an amount of $6.4 million ($4.7 million, net of income tax effects, or $1.01 per diluted share) in fiscal 2002 for the goodwill recorded at the Business Imaging sector and to a lesser extent to the Paint Sundries sector. LIQUIDITY AND CAPITAL RESOURCES: The Company generated $2.8 million in cash from operations through the first six months of fiscal 2002, compared to $1.1 million of cash used in operations for the same period last year. The net loss, plus non-cash items, aggregated $1.1 million, a decrease from $1.5 million for the same period last year. The Company used $1.0 million to pay accrued liabilities and income taxes. Reductions in inventories generated $1.7 million in cash flows and increases in accounts payable generated $0.9 million. Net cash from investing activities was $0.3 million through the second quarter of fiscal 2002 which was due mostly to equipment sales as part of the Dallas, Texas right sizing offset by $0.3 million from purchases of equipment. Net cash used in financing activities was $2.7 million through the second quarter of fiscal 2002 due to $2.8 million repayment of long-term debt offset by $0.1 million decrease in key employee stock purchase plan notes. 16 LIQUIDITY AND CAPITAL RESOURCES-(CONTINUED): As of May 13, 2002, the Company had approximately $7.0 million available under its revolving credit line. According to the terms of its credit facility with its lenders, the Company is required to maintain certain financial and operational covenants. As of March 31, 2002, the Company is in compliance with all of its debt covenants under the credit facility and has received consent from its principal lenders to sell assets in excess of $0.1 million net book value. The Company's revolving credit agreement matures in June 2002. The Company has begun discussions with one of its principal lenders, as well as other banks, to refinance its credit facilities. Accordingly, the revolving debt of $6.0 million which matures in June 2002, is listed as current debt on the balance sheet. The Company has received verbal confirmation that it has been granted a 60-day extension of its revolving credit facility to provide sufficient time for a refinancing of all bank credit facilities (if necessary) and may incur additional charges in the third quarter if it chooses to refinance all bank credit. The Company intends to retain earnings to finance future operations and expansion and does not expect to pay any dividends within the foreseeable future. In addition, the Company's primary lender must approve the payment of any dividends. 17 ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK Information with respect to the Company's exposure to interest rate risk, foreign currency risk, commodity price risk and other relevant market risks is contained on page 20 in Item 7, Management's Discussion and Analysis of Financial Condition and Results of Operations, of the Company's Annual Report on Form 10-K for the year ended September 30, 2001. Management believes that as of May 13, 2002, there has been no material change to this information. FORWARD LOOKING STATEMENTS: Management's discussion of the Company's 2002 quarterly periods in comparison to 2001, contains forward-looking statements regarding current expectations, risks and uncertainties for future periods. The actual results could differ materially from those discussed here. As well as those factors discussed in this report, other factors that could cause or contribute to such differences include, among other items, cancellation of production agreements by significant customers, material increases in the cost of base paper stock, competition in the Company's product areas, or an inability of management to successfully reduce operating expenses in relation to net sales without damaging the long-term direction of the Company. Therefore, the condensed financial data for the periods presented may not be indicative of the Company's future financial condition or results of operations. 18 PART II. OTHER INFORMATION ITEM 1. LEGAL PROCEEDINGS Not applicable. ITEM 2. CHANGES IN SECURITIES None. ITEM 3. DEFAULTS UPON SENIOR SECURITIES None. ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS The following summarizes the Annual Meeting highlights: (a) The Annual Meeting of Shareholders of the Company was held on March 15, 2002. (b) At the Annual Meeting, shareholders elected the following individuals to the Board of Directors for one-year terms: Director For Withheld -------- --- -------- Robert J. Simon 3,601,642 171,525 Samuel J. Bero 3,718,252 54,915 C. Hamilton Davison, Jr. 3,717,852 55,315 Louis LeCalsey III 3,602,342 170,825 William J. Malooly 3,717,852 55,315 Seymour S. Preston, III 3,717,352 55,815 (c) The shareholders ratified the selection of Deloitte & Touche LLP as independent auditors for the fiscal year ending September 30, 2002. ITEM 5. OTHER INFORMATION None. ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K (a) EXHIBITS. 10.15 Waiver, Consent and Fourth Amendment 19 SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. TUFCO TECHNOLOGIES, INC. Date: May 13, 2002 /s/ Louis LeCalsey, III -------------------------------------------- Louis LeCalsey, III President and Chief Executive Officer Date: May 13, 2002 /s/ Michael B. Wheeler -------------------------------------------- Michael B. Wheeler Vice President and Chief Financial Officer Date: May 13, 2002 /s/ Drew W. Cook -------------------------------------------- Drew W. Cook Chief Accounting Officer and Corporate Controller 20 INDEX TO EXHIBITS <Table> <Caption> EXHIBIT NO. DESCRIPTION ------- ----------- 10.15 Waiver, Consent and Fourth Amendment </Table>