1 SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 -------------------- FORM 10-Q QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the quarterly period ended June 30, 1996 Commission file number 33-96190 Aearo Corporation (Formerly Cabot Safety Holdings Corporation) (Exact name of registrant as specified in its charter) -------------------- Delaware 13-3840450 (State or other jurisdiction of (I.R.S. Employer incorporation or organization) Identification No.) One Washington Mall, Eighth Floor Boston, Massachusetts 02108-2610 (Address of principal executive offices) (Zip Code) (617) 371-4200 (Registrant's telephone number, including area code) -------------------- Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes X No --- --- 2 AEARO CORPORATION TABLE OF CONTENTS FORM 10-Q FOR THE QUARTERLY PERIOD ENDED JUNE 30, 1996 PART I. FINANCIAL INFORMATION ITEM 1. FINANCIAL STATEMENTS - ------------------------------ CONDENSED CONSOLIDATED BALANCE SHEETS AS OF JUNE 30, 1996 (UNAUDITED) AND SEPTEMBER 30, 1995 3 - 4 CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS (UNAUDITED) FOR THE THREE MONTHS ENDED JUNE 30, 1996, THREE MONTHS ENDED JUNE 30, 1995 (PREDECESSOR COMPANY), NINE MONTHS ENDED JUNE 30, 1996 AND NINE MONTHS ENDED JUNE 30, 1995 (PREDECESSOR COMPANY) 5 CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS (UNAUDITED) FOR THE NINE MONTHS ENDED JUNE 30, 1996 AND NINE MONTHS ENDED JUNE 30, 1995 (PREDECESSOR COMPANY) 6 NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED) 7-9 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF - ------------------------------------------------- FINANCIAL CONDITION AND RESULTS OF OPERATIONS 10-14 --------------------------------------------- PART II. OTHER INFORMATION - --------------------------- ITEM 1. LEGAL PROCEEDINGS 15 - --------------------------- ITEM 2. CHANGES IN SECURITIES 15 - ------------------------------- ITEM 3. DEFAULTS UPON SENIOR SECURITIES 15 - ----------------------------------------- ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY-HOLDERS 15 - ------------------------------------------------------------- ITEM 5. OTHER INFORMATION 15 - --------------------------- ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K 15 - ------------------------------------------ SIGNATURE PAGE 16 2 3 PART I ITEM 1. FINANCIAL STATEMENTS AEARO CORPORATION BALANCE SHEETS--ASSETS (DOLLARS IN THOUSANDS) JUNE, 30, SEPTEMBER 30, 1996 1995 ----------- ------------- (Unaudited) CURRENT ASSETS: Cash and cash equivalents $ 10,764 $ 4,707 Accounts receivable, net 44,652 28,586 Inventories 36,820 25,914 Deferred and prepaid expenses 2,623 2,830 -------- -------- Total current assets 94,859 62,037 -------- -------- PROPERTY, PLANT AND EQUIPMENT, NET 67,013 53,069 INTANGIBLE ASSETS, NET 164,418 92,445 OTHER ASSETS 10,410 10,712 -------- -------- Total assets $336,700 $218,263 ======== ======== The accompanying notes are an integral part of these financial statements. 3 4 AEARO CORPORATION BALANCE SHEETS--LIABILITIES AND STOCKHOLDERS' EQUITY (DOLLARS IN THOUSANDS, EXCEPT SHARE AMOUNTS) JUNE, 30, SEPTEMBER 30, 1996 1995 ----------- ------------- (Unaudited) CURRENT LIABILITIES: Current portion of long-term debt $ 8,075 $ 5,837 Accounts payable 15,847 13,208 Accrued liabilities 28,779 18,294 U.S. and foreign income taxes 5,542 262 -------- -------- Total current liabilities 58,243 37,601 -------- -------- LONG-TERM DEBT 238,959 146,460 DEFERRED INCOME TAXES 405 - OTHER LIABILITIES 2,845 2,248 COMMITMENTS AND CONTINGENCIES STOCKHOLDERS' EQUITY: Preferred stock, $.01 par value- Authorized--200,000 shares Issued and outstanding--45,000 shares - - Common stock, $.01 par value- Authorized--200,000 shares Issued and outstanding--June 30, 1996: 100,100 shares: September 30, 1995: 100,000 shares 1 1 Additional paid-in capital 32,720 32,530 Retained earnings 2,690 (584) Foreign currency translation adjustments 837 7 -------- -------- Total stockholders' equity 36,248 31,954 -------- -------- Total liabilities and stockholders' equity $336,700 $218,263 ======== ======== The accompanying notes are an integral part of these financial statements. 4 5 AEARO CORPORATION STATEMENTS OF OPERATIONS (DOLLARS IN THOUSANDS, EXCEPT SHARE AND PER SHARE AMOUNTS) (Unaudited) FOR THE THREE MONTHS ENDED FOR THE NINE MONTHS ENDED JUNE 30, JUNE 30, 1996 1995 1996 1995 SUCCESSOR PREDECESSOR SUCCESSOR PREDECESSOR COMPANY COMPANY COMPANY COMPANY --------- ----------- --------- ----------- NET SALES $64,596 $54,101 $177,312 $151,805 COST OF SALES 35,518 30,333 97,858 85,515 ------- ------- -------- -------- Gross profit 29,078 23,768 79,454 66,290 SELLING AND ADMINISTRATIVE 19,408 14,773 52,762 42,977 RESEARCH AND TECHNICAL SERVICES 678 614 2,271 2,199 AMORTIZATION EXPENSE 1,395 1,396 3,351 4,197 OTHER CHARGES (INCOME), NET 349 694 346 706 ------- ------- -------- -------- Operating income 7,248 6,291 20,724 16,211 INTEREST EXPENSE, NET 5,120 1,923 14,188 5,427 ------- ------- -------- -------- Income before provision for income taxes 2,128 4,441 6,536 10,784 PROVISION FOR INCOME TAXES 1,324 1,923 3,262 4,266 ------- ------- -------- -------- Net income 804 $ 2,518 3,274 $ 6,518 ======= ======== PREFERRED STOCK DIVIDEND ACCRUED 4,615 1,582 ------- -------- Earnings (loss) applicable to Common Shareholders $ (778) $ (1,341) ======= ======== EARNINGS (LOSS) PER COMMON SHARE $ (7.78) $ (13.41) ======= ======== The accompanying notes are an integral part of these financial statements. 5 6 AEARO CORPORATION STATEMENTS OF CASH FLOWS (DOLLARS IN THOUSANDS) (Unaudited) FOR THE NINE MONTHS ENDED JUNE 30, 1996 1995 SUCCESSOR PREDECESSOR COMPANY COMPANY --------- ----------- CASH FLOWS FROM OPERATING ACTIVITIES: Net income $ 3,274 $ 6,518 Adjustments to reconcile net income to cash provided by operating activities- Depreciation and amortization 9,491 9,262 Deferred income taxes - 428 Other, net 26 160 Changes in assets and liabilities- Accounts receivable (3,470) (3,276) Inventory 373 813 Accounts payable and accruals 2,578 1,221 Other, net (541) (2,650) -------- ------- Net cash provided by operating activities 11,731 12,473 -------- ------- CASH FLOWS FROM INVESTING ACTIVITIES: Cash paid for Acquisitions: Peltor A.B. (83,555) - Eastern Safety (6,636) - Eastern Safety escrow deposit 3,000 - Additions to property, plant and equipment (6,510) (9,400) Proceeds provided by disposals of property, plant and equipment - 4 -------- ------- Net cash used by investing activities (93,701) (9,396) -------- ------- CASH FLOWS FROM FINANCING ACTIVITIES: Issuance of common stock 60 Repayment of shareholder notes 130 - Decrease in revolving credit facility, net (3,800) - Increase in term loans, net 96,216 - Repayment of external long-term debt (5,254) (83) Increase in note payable to Cabot Corporation, net - 282 Increase in intercompany receivables, net - (3,629) -------- ------- Net cash provided (used) by financing activities 87,352 (3,430) -------- ------- EFFECT OF EXCHANGE RATE CHANGES ON CASH 675 116 -------- ------- INCREASE (DECREASE) IN CASH AND CASH EQUIVALENTS 6,057 (234) CASH AND CASH EQUIVALENTS, BEGINNING OF PERIOD 4,707 2,020 -------- ------- CASH AND CASH EQUIVALENTS, END OF PERIOD $ 10,764 $ 1,786 ======== ======= CASH PAID FOR: Interest $ 10,471 $ 1,797 ======== ======= Income taxes $ 746 $ 3,079 ======== ======= The accompanying notes are an integral part of these financial statements. 6 7 AEARO CORPORATION NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS JUNE 30, 1996 (UNAUDITED) (1) CONSOLIDATED FINANCIAL STATEMENTS In the opinion of management, the accompanying unaudited condensed consolidated financial statements contain all adjustments necessary to present fairly, in accordance with generally accepted accounting principles, the Company's financial position, results of operations and cash flows for the interim periods presented. Such adjustments consisted of only normal recurring items. The results of operations for the interim periods shown in this report are not necessarily indicative of results for any future interim period or for the entire year. These condensed consolidated financial statements do not include all disclosures associated with annual financial statements and accordingly should be read in conjunction with the consolidated financial statements and notes thereto included in the Company's Annual Report on Form 10K. (2) BASIS OF PRESENTATION For periods prior to July 11, 1995, the accompanying financial statements represent the combined results and financial position of Cabot Safety Corporation (CSC) and certain affiliates (Predecessor) all of which were wholly owned by Cabot Corporation (Cabot). On July 11, 1995, Cabot sold substantially all of the assets and certain liabilities of the Predecessor to Aearo Corporation (formerly Cabot Safety Holdings Corporation) as described in Note 3 (Formation Acquisition). Financial statements for periods subsequent to July 11, 1995 represent the consolidated financial statements of Aearo Corporation and subsidiaries (Successor). References to the Company refer to the Predecessor prior to the acquisition and the Successor postacquisition. All significant intercompany transactions and balances have been eliminated. Separate financial statements of CSC are not presented because they do not provide any additional information from what is presented in the financial statements of Aearo Corporation that would be material to the holders of the senior subordinated notes (see Note 6). (3) ACQUISITION AND FINANCING Aearo Corporation was formed by Vestar Equity Partners, L.P. (Vestar) in June 1995 to effect the acquisition of substantially all of the assets and liabilities of CSC and its subsidiaries (the Acquisition). CSC was wholly owned by Cabot prior to the Acquisition (Old CSC). The Acquisition closed on July 11, 1995, when Aearo Corporation acquired substantially all of the assets and certain liabilities of CSC for cash, preferred stock and a 42.5% common equity interest in Aearo Corporation. Aearo Corporation immediately contributed the acquired assets and liabilities to CSC, a wholly owned subsidiary of Aearo Corporation, pursuant to an asset transfer agreement dated June 13, 1995. Aearo Corporation has no other material assets, liabilities or operations other than those that result from its ownership of the common stock of CSC. The Acquisition has been accounted for as a purchase transaction effective as of July 11, 1995, in accordance with Accounting Principles Board Opinion No. 16, Business Combinations, and EITF Issue No. 88-16, Basis in Leveraged Buyout Transactions, and accordingly, the consolidated financial statements for the periods subsequent to July 11, 1995 reflect the purchase price, including transaction costs, allocated to tangible and 7 8 AEARO CORPORATION NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (CONT'D) (3) ACQUISITION AND FINANCING (CONT'D) intangible assets acquired and liabilities assumed, based on their estimated fair values as of July 11, 1995, which may be revised at a later date. The valuation of assets and liabilities acquired reflect carryover basis for the percentage ownership retained by Cabot. (4) SIGNIFICANT ACCOUNTING POLICIES Income Taxes. The Company utilizes the liability method to account for income taxes in accordance with SFAS No. 109, "Accounting for Income Taxes." This standard determines deferred income taxes based on the estimated future tax effects of any differences between the financial statement and the tax basis of assets and liabilities, given the provisions of the enacted tax laws. The primary difference between the provision calculated at statutory rates and the amounts reflected in the statements of operations is attributable to non-deductible goodwill and charges related to the allocation of the Peltor purchase price to inventory. Intangible Assets. Intangible assets consist primarily of the costs of patents and trademarks purchased in business acquisitions. Intangible assets are amortized on the straight-line basis over either 25 years or an estimated useful life, whichever is shorter. Earnings Applicable to Common Shareholders. Net income per common share has been computed by dividing earnings applicable to common shareholders for the period by the weighted average number of common shares outstanding during the period. (5) INVENTORIES Inventories consisted of the following (dollars in thousands): JUNE 30, SEPTEMBER 30, 1996 1995 (unaudited) Raw materials $12,731 $ 8,371 Work in process 6,290 3,332 Finished goods 17,799 14,211 ------- ------- $36,820 $25,914 ======= ======= Inventories are stated at the lower of cost or market, cost being determined using the first-in, first-out method. (6) DEBT In July 1995, CSC issued $100.0 million of Senior Subordinated Notes due 2005 (Notes). On May 30, 1996 CSC amended and restated its credit agreement (the Agreement) that provides for secured borrowings (the Senior Bank Facilities) from a syndicate of lenders consisting of (i) a secured term loan facility consisting of an A tranche and a B tranche providing for up to $90 million of A Term Loans and $50 million of B Term Loans; a portion of the A tranche is denominated in U.S., British, Canadian and German currencies and (ii) a Revolving Credit Facility providing for up to $25 million of revolving loans. Under the terms of both the Agreement and the Note indenture, CSC is required to comply with certain financial covenants and 8 9 AEARO CORPORATION NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (CONT'D) (6) DEBT (CONT'D) restrictions with which CSC was in compliance at June 30, 1996. At June 30, 1996, the amounts outstanding on Term Loan A and Term Loan B were $91.1 million and $50.0 million, respectively. There was no borrowing on the Revolving Credit Facility. (7) PREFERRED STOCK The preferred stock is cumulative redeemable $.01 par value stock. Dividends accrue whether or not dividends are declared or funds are available at an annual rate of 12.5%, compounded daily. At June 30, 1996 the redemption value was $45.0 million plus accrued dividends of $5.9 million. (8) COMMITMENTS AND CONTINGENCIES The Company is a defendant in various lawsuits and administrative proceedings which are being handled in the ordinary course of business. In the opinion of management of the Company, these suits and claims should not result in final judgments or settlements which, in the aggregate, would have a material adverse effect on the Company's financial condition or results of operations. During fiscal 1995, the Company became aware that its French subsidiary has been delinquent in the remittance of value-added tax payments to the French government. The Company believes that any required tax payments and attendant penalties will not have a material adverse effect on the Company's financial condition or results of operations. (9) ACQUISITION On January 3, 1996, the Company acquired the stock of Eastern Safety Equipment Co., Inc. (Eastern) for $6.9 million. In addition, the Company entered into noncompete and consulting agreements that provide an aggregate of $1.0 million in consideration to the former controlling stockholder of Eastern. The transaction has been accounted for using the purchase method of accounting. On May 30, 1996, the Company acquired Peltor Holding AB (Peltor) for approximately $86.0 million, subject to final closing adjustments, as defined. The transaction was accounted for using the purchase method of accounting. In connection with the acquisition of Peltor, the Company borrowed an additional $86.0 million under the Senior Bank Facilities, as amended. Unaudited pro forma operating results of the Company for the nine months ended June 30, 1996 as adjusted for the debt financing and estimated effects of the Peltor and Eastern acquisitions as if they occurred on October 1, 1995, are as follows (dollars in thousands): Net Sales $207,576 Net Income $ 1,604 Loss Applicable to Common Shareholders $ (3,011) Net Loss per Share $ (30.11) 9 10 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS RESULTS OF OPERATIONS OVERVIEW The following discussion should be read in conjunction with the consolidated Financial Statements and Notes thereto appearing elsewhere in this report. THREE MONTHS ENDED JUNE 30, 1996 COMPARED TO THREE MONTHS ENDED JUNE 30, 1995 Net Sales. Net sales in the three months ended June 30, 1996 increased 19.4% to $64.6 million from $54.1 million in the three months ended June 30, 1995. The increase in net sales was due to increased sales by both Safety Products and Specialty Composites. Safety Products' net sales in the three months ended June 30, 1996 increased 22.1% to $55.2 million from $45.2 million in the three months ended June 30, 1995. This increase was primarily the result of the acquisition of Eastern and Peltor which contributed $3.8 million and $3.9 million, respectively, in revenues and increased pricing and volume of Eye & Face products. Specialty Composites' net sales in the three months ended June 30, 1996 increased 4.9% to $9.4 million from $8.9 million in the three months ended June 30, 1995. This increase was primarily the result of increased demand for the Company's products by precision equipment manufacturers which was partially offset by decreased demand from transportation manufacturers. Gross Profit. Gross profit in the three months ended June 30, 1996 increased 22.3% to $29.1 million from $23.8 million in the three months ended June 30, 1995. This increase was due to a combination of increased volumes and higher prices which more than offset material cost increases which occurred in earlier periods. Gross profit as a percentage of net sales in the three months ended June 30, 1996 was 45.0% as compared to 43.9% in the three months ended June 30, 1995. Such percentage increased as the benefit of higher volumes and prices more than offset the inclusion of Eastern's sales which are at lower margins and a $0.5 million charge reflecting the allocation of the purchase price of Peltor to inventory. Selling and Administrative Expenses. Selling and administrative expenses in the three months ended June 30, 1996 increased 31.4% to $19.4 million from $14.8 million in the three months ended June 30, 1995. This increase was the result of increases in the Company's sales force which primarily occurred throughout Fiscal 1995, higher incentive costs, and increases in administrative expenses resulting from the Formation Acquisition and $0.8 million of costs associated with the company's abandoned efforts at an initial public offering (IPO). Selling and administrative expenses as a percentage of sales in the three months ended June 30, 1996 increased to 30.0% of sales as compared to 27.3% of sales in the three months ended June 30, 1995. This was primarily a result of the higher incentive and administrative costs including the abandoned IPO. Research and Technical Service Expenses. Research and technical service expenses in the three months ended June 30, 1996 were essentially flat at $0.6 million. While the Company has increased its product development efforts, this has been partially funded by decreased work on process and production engineering. 10 11 Operating Income. Primarily as a result of the factors discussed above, operating income in the three months ended June 30, 1996 increased 15.2% to $7.2 million from $6.3 million in the three months ended June 30, 1995. Interest Expenses, Net. Interest expense, net, is not comparable with prior periods as a result of the financing related to the Formation Acquisition. Interest expense for the successor company for the three months ended June 30, 1996 was $5.1 million, reflecting the increased levels of debt. Net Income. The significant improvement in operating results was more than offset by higher interest expense resulting in net income for the three months ended June 30, 1996 decreasing 68.1% to $0.8 million from $2.5 million in the three months ended June 30, 1995. NINE MONTHS ENDED JUNE 30, 1996 COMPARED TO NINE MONTHS ENDED JUNE 30, 1995 Net Sales. Net sales in the nine months ended June 30, 1996 increased 16.8% to $177.3 million from $151.8 million in the nine months ended June 30, 1995. The increase in net sales was due to increased sales by both Safety Products and Specialty Composites. Safety Products' net sales in the nine months ended June 30, 1996 increased 15.9% to $147.3 million from $127.1 million in the nine months ended June 30, 1995. This increase was primarily the result of (i) the acquisitions of Eastern and Peltor which contributed $11.0 million in revenue, (ii) an increase in hearing product sales due to the continued success of the Company's Express product and better pricing, and (iii) increased pricing and volume of Eye & Face products. Growth at Safety Products was also aided by continued growth in sales to the Far East and Latin America. Specialty Composites' net sales in the nine months ended June 30, 1996 increased 19.9% to $30.0 million from $24.7 million in the nine months ended June 30, 1995. This increase was partially the result of a $2.3 million shipment to a supplier of Sea Wolf submarines as well as to increased demand for the Company's products by precision equipment manufacturers and health care product manufacturers. Gross Profits. Gross profits in the nine months ended June 30, 1996 increased 19.9% to $79.5 million from $66.2 million in the nine months ended June 30, 1995. This increase was due to a combination of increased volumes and higher prices, which more than offset material cost increases that occurred in earlier periods. Gross profit as a percentage of net sales in the nine months ended June 30, 1996 was 44.8% as compared to 43.7% in the nine months ended June 30, 1995. Such percentage increased as the benefit of higher volumes and prices more than offset the inclusion of Eastern's sales which are at lower margins and a $0.5 million charge reflecting the allocation of the purchase price of Peltor to inventory. Selling and Administrative Expenses. Selling and administrative expenses in the nine months ended June 30, 1996 increased 22.8% to $52.8 million from $43.0 million in the nine months ended June 30, 1995. This increase was the result of increases in the Company's sales force which primarily occurred throughout Fiscal 1995, higher incentive costs, and increases in administrative expenses resulting from the Formation Acquisition and $0.8 million of costs associated with the company's abandoned efforts at an IPO. Selling and administrative expenses as a percentage of sales in the nine months ended June 30, 1996 increased to 29.8% of sales as compared to 28.3% of sales in the nine months ended June 30, 1995. This was primarily a result of the higher incentive and administrative costs including the abandoned IPO. Research and Technical Service Expenses. Research and technical service expenses in the nine months ended June 30, 1996 were essentially flat at $2.2 million. While the Company has increased the product development effort towards new products, this has been partially funded by decreased work on process and production engineering. 11 12 Amortization Expense. Amortization expense decreased by 20.2% to $3.4 million as the increase in amortization resulting from the allocation of the purchase price to intangibles was more than offset by the absence of amortization of a non-compete with the former owner of the AOSafety[Registered Trademark] Division due to its expiration in May, 1995. Operating Income. Primarily as a result of the factors discussed above, operating income in the nine months ended June 30, 1996 increased 27.8% to $20.7 million from $16.2 million in the nine months ended June 30, 1995. Interest Expense, Net. Interest expense, net, is not comparable with prior periods as a result of the financing related to the Formation Acquisition. Interest expense for the successor company for the nine months ended June 30, 1996 was $14.2 million, reflecting the increased levels of debt. Net Income. The significant improvement in operating results was more than offset by higher interest expense resulting in net income for the nine months ended June 30, 1996 decreasing 49.8% to $3.3 million from $6.5 million in the nine months ended June 30, 1995. EFFECTS OF CHANGES IN EXCHANGE RATES In general, the Company's results of operations are affected by changes in exchange rates. Subject to market conditions, the Company prices its products in Europe and in Canada in local currency. While many of the Company's selling and distribution costs are also denominated in these currencies, a large portion of the product costs are dollar denominated. As a result, a decline in the value of the dollar relative to these other currencies can have a favorable effect on the profitability of the Company and an increase in the value of the dollar relative to these other currencies can have a negative effect on the profitability of the Company. In the nine months ended June 30, 1996, the dollar strengthened in value relative to most other currencies. The Company estimates that these changes had the effect of decreasing operating profit by $0.4 million in the three months ended June 30, 1996 compared to the three months ended June 30, 1995 and decreasing operating profit by $0.2 million in the nine months ended June 30, 1996 compared to the nine months ended June 30, 1995. EFFECTS OF INFLATION In recent years, inflation has been modest and has not had a material impact upon the results of the Company's operations. LIQUIDITY AND CAPITAL RESOURCES The Company's sources of funds have consisted primarily of operating cash flow and debt financing. The Company's uses of those funds consist principally of debt service and capital expenditures. The required amortization payments under the Senior Bank Facilities are: $2.0 million for the balance of fiscal 1996, $8.2 million in fiscal 1997, $10.6 million in fiscal 1998, $13.0 million in fiscal 1999, and $16.0 million in fiscal 2000, $20.7 million in fiscal 2001, $34.4 in fiscal 2002 and $35.3 million in fiscal 2003. Other than upon a change of control or as a result of certain asset sales, or in the event that certain excess funds exist at the end of a fiscal year, the Company will not be required to make any principal payments in respect of the Notes until maturity. The Company will also be required to make interest payments with respect to both the Senior Bank 12 13 Facilities and the Notes. The Company typically makes capital expenditures related primarily to the maintenance and improvement of manufacturing facilities. The Company spent $13.2 million for the year ended September 30, 1995 and $6.5 million for the nine months ended June 30, 1996 as compared to $4.5 million for the year ended September 30, 1994 and $9.4 million for the nine months ended June 30, 1995. Included in capital expenditures for the year ended September 30, 1995 and the nine months ended June 30, 1996 are $3.6 and $1.4 million, respectively, spent on the casting line under construction at the Company's Newark, Delaware facility and $4.1 million and $2.4 million, respectively, spent on management information systems. In fiscal 1992 and 1993, capital expenditures were $5.1 million and $9.0 million, respectively. The Company's capital spending is of a relatively short duration, with the complete commitment process involving less than one year. Exceptions to this circumstance are the Company's casting line at its Newark, Delaware facility, with respect to which an additional $0.2 million is scheduled to be spent during the balance of the Company's 1996 fiscal year, and the worldwide information system to which an additional $0.2 million to $0.3 million is anticipated to be spent during the same period. The Company does not have any other material commitments for capital expenditures. The Company's principal source of cash to fund these capital requirements are net cash provided by operating activities. The Company's net cash provided by operating activities for the year ended September 30, 1995 and the nine months ended June 30, 1996 totaled $24.9 million and $11.7 million, respectively, as compared to $17.9 million and $12.5 million, respectively, for the year ended September 30, 1994 and for the nine months ended June 30, 1995. The increase for fiscal 1995 was due to a reduction in inventories of $5.1 million (of which $3.6 million was due to the purchase accounting effect), as compared to an increase in inventory of $3.6 million in 1994. The decrease for the nine months ended June 30, 1996 was primarily due to lower net income as a result of increased interest expense. In fiscal 1992, 1993 and 1994, the Company's net cash provided by operating activities totaled $22.6 million, $25.8 million, and $17.9 million, respectively. The decrease in net cash provided by operating activities in fiscal 1994 was primarily caused by a $4.1 million increase in non-cash working capital in fiscal 1994, as compared to a $1.6 million decrease in non-cash working capital in fiscal 1993. Net cash used by investing activities for the nine months ended June 30, 1996 was $93.7 million, as compared to $9.4 million for the nine months ended June 30, 1995, principally due to the acquisitions of Eastern and Peltor. For the year ended September 30, 1995, net cash used by investing activities (excluding the Formation Acquisition) was $16.2 million as compared to $4.5 million for the year ended September 30, 1994. The increase was due to significantly higher levels of capital spending including amounts related to the new casting line at the Newark, Delaware facility, the installation of a new worldwide information system and an escrow deposit for the acquisition of Eastern. In fiscal 1992 and 1993, net cash used by investing activities was $5.0 million and $8.9 million, respectively. Spending was higher during fiscal 1993 principally due to the consolidation of the Company's prescription eyewear facilities from four locations into two locations. Net cash provided by financing activities for the nine months ended June 30, 1996 was $87.4 million as compared to net cash used for financing activities of $3.4 million for the nine months ended June 30, 1995. This change was primarily due to the requirement for financing the acquisitions of Eastern and Peltor. For the year ended September 30, 1995 the primary activity was the financing of the cash portion of the Formation Acquisition. The Formation Acquisition was financed by the issuance of common and preferred stock totaling $32.5 million, the issuance of subordinated notes totaling $100.0 million, borrowing of $45.0 million in term loans, as well as borrowings of $3.1 million under the Senior Bank Facilities. These financings totaled $180.6 million and were used to finance the cash paid for Cabot Safety Corporation of $169.2 million as well as financing costs of $11.4 million. Excluding these amounts, net cash used by financing activities would have been $4.6 million for the year ended September 30, 1995 as compared to $13.6 million for the year ended September 30, 1994. This decrease was due to the increase in net cash used by investing activities. In fiscal 1992 and 1993, net cash used by financing activities was $25.2 million and $15.8 million, respectively. The decrease of cash used by financing activities in 1993 was due to higher levels of capital spending. 13 14 The Company has a substantial amount of indebtedness. The Company relies on internally generated funds and, to the extent necessary, on borrowings under the revolving credit facility available under the Senior Bank Facilities, which provides for borrowings up to $25.0 million, subject to certain customary drawing conditions, to meet its liquidity needs. In January, 1996, the Company borrowed $6.8 million under the Senior Bank Facilities to finance in part the $7.8 million Eastern acquisition purchase price. In May 1996, the Company amended the Senior Bank Facilities to provide an additional $86.0 million of term loans to finance the Peltor acquisition. Upon completion of this acquisition, the entire amount of the $25.0 million revolving credit facility was unused and remains available for short term liquidity requirements. While over the next several months, the Company's operations may be negatively impacted by the continued conversion to a new worldwide information system and the integration of Peltor, the short term outlook for operations remains moderately positive. The Company anticipates that operating cash flow will be adequate to meet its debt service and capital expenditure requirements for the next several years, although there can be no assurances that existing levels of sales and profitability, and therefore cash flow, will be maintained in the future. While softness in certain European economies may impede the Company's growth in those markets, the outlook for most other operations remains positive and liquidity appears to be adequate over the next several years. Levels of sales and profitability will be impacted by continued new product development, worldwide economic conditions, and competitive pressures. In addition, the Company may make other acquisitions in the future and would rely on internally generated funds and, to the extent necessary, on borrowings under such revolving credit facility or from other sources to finance such acquisitions. The Company's ability to borrow is limited by covenants in the Senior Bank Facilities and the Notes. The terms of the Senior Credit Facilities generally prohibit the Company from declaring or paying dividends, and from making loans or advances, to its parent company, except for de minimis funds, which the Company may pay to its parent company to cover taxes and expenses incurred by its parent company in the ordinary course of business. The Company is similarly restricted under the terms of the Notes. 14 15 PART II ITEM 1. LEGAL PROCEEDINGS Various lawsuits and claims arise against the Company in the ordinary course of its business. Most of these lawsuits and claims relate to the Company's safety eyewear and respiratory product lines and primarily involve accidents and/or exposures occurring after Old CSC's acquisition of the AOSafety [Registered Trademark] Division in April 1990. The Company is contingently liable with respect to numerous lawsuits involving respirators manufactured by American Optical Corporation prior to the acquisition of the AOSafety [Registered Trademark] Division in April 1990. These lawsuits typically involve plaintiffs alleging that they suffer from asbestosis or silicosis, and that such condition results in part from respirators which were negligently designed or manufactured. The defendants in these lawsuits are often numerous, and include, in addition to respirator manufacturers, employers of the plaintiffs and manufacturers of sand (used in sand blasting) and asbestos. Responsibility for legal costs, as well as for settlements and judgments, is shared contractually by the Company, American Optical Corporation and a prior owner of American Optical Corporation. The Company and Cabot have entered into an arrangement relating to certain respirator claims asserted prior to the Acquisition closing date, pursuant to which the Company is indemnified by Old CSC in respect of such claims. Item 2. Changes in Securities None. Item 3. Defaults Upon Senior Securities None. Item 4. Submission of Matters to a Vote of Security-Holders Special Meeting of the Stockholders of the Company, held May 29, 1996, for the purpose of changing the name of the Company to Aearo Corporation. Item 5. Other Information None. Item 6. Exhibits and Reports on Form 8-K Report on Form 8-K, dated May 7, 1996, regarding intent to acquire Peltor Holding AB. Report on Form 8-K, dated June 12, 1996, regarding (i) closing of Peltor Holding AB acquisition; (ii) election of new director; (iii) change of Company name; (iv) amended and restated Credit Agreement; and (v) filing of Registration Statement with respect to proposed Initial Public Offering (since canceled). 15 16 SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. Date: August 14, 1996 AEARO CORPORATION /s/ Bryan J. Carey ------------------------------------------ Bryan J. Carey Vice President, Chief Financial Officer, Treasurer and Assistant Secretary /s/ Bryan J. Carey Date: August 14, 1996 ------------------------------------------ Bryan J. Carey Vice President, Chief Financial Officer, Treasurer and Assistant Secretary (Principal Accounting Officer) 16