1 SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 -------------------- FORM 10-Q QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the quarterly period ended June 30, 1999 Commission file number 33-96190 AEARO CORPORATION (Exact name of registrant as specified in its charter) -------------------- Delaware 13-3840450 ------------------------------- ------------------- (State or other jurisdiction of (I.R.S. Employer incorporation or organization) Identification No.) 5457 West 79th Street Indianapolis, Indiana 46268 ---------------------------------------- ---------- (Address of principal executive offices) (Zip Code) (317) 692-6666 (Registrant's telephone number, including area code) -------------------- Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes X No --- --- 2 AEARO CORPORATION TABLE OF CONTENTS FORM 10-Q FOR THE QUARTERLY PERIOD ENDED JUNE 30, 1999 PART I. FINANCIAL INFORMATION ITEM 1. FINANCIAL STATEMENTS - ----------------------------------------------- CONDENSED CONSOLIDATED BALANCE SHEETS AS OF JUNE 30, 1999 (UNAUDITED) AND SEPTEMBER 30, 1998 3-4 CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS (UNAUDITED) FOR THE THREE MONTH AND NINE MONTH PERIODS ENDED JUNE 30, 1999 AND 1998 5 CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS (UNAUDITED) FOR THE NINE MONTHS ENDED JUNE 30, 1999 AND 1998 6 NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED) 7-11 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF - --------------------------------------------------------- FINANCIAL CONDITION AND RESULTS OF OPERATIONS 12-20 --------------------------------------------- PART II. OTHER INFORMATION ITEM 1. LEGAL PROCEEDINGS 21 - -------------------------------------------- ITEM 2. CHANGES IN SECURITIES 21 - ------------------------------------------------ ITEM 3. DEFAULTS UPON SENIOR SECURITIES 21 - ---------------------------------------------------------- ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY-HOLDERS 21 - ------------------------------------------------------------------------------ ITEM 5. OTHER INFORMATION 21 - -------------------------------------------- ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K 21 - ----------------------------------------------------------- SIGNATURE PAGE 22 3 PART I ITEM 1. FINANCIAL STATEMENTS AEARO CORPORATION CONDENSED CONSOLIDATED BALANCE SHEETS--ASSETS (DOLLARS IN THOUSANDS) JUNE 30, SEPTEMBER 30, 1999 1998 ----------- ------------- (Unaudited) CURRENT ASSETS: Cash and cash equivalents $ 5,020 $ 6,737 Accounts receivable (net of reserve for doubtful accounts of $1,195 and $1,239 respectively) 43,984 44,486 Inventories 31,154 30,466 Deferred and prepaid expenses 3,816 3,572 -------- -------- Total current assets 83,974 85,261 -------- -------- PROPERTY, PLANT AND EQUIPMENT, NET 54,583 57,729 INTANGIBLE ASSETS, NET 128,843 137,848 OTHER ASSETS 4,326 5,909 -------- -------- Total assets $271,726 $286,747 ======== ======== The accompanying notes are an integral part of these condensed consolidated financial statements. 3 4 AEARO CORPORATION CONDENSED CONSOLIDATED BALANCE SHEETS--LIABILITIES AND STOCKHOLDERS' EQUITy (DOLLARS IN THOUSANDS) JUNE 30, SEPTEMBER 30, 1999 1998 ---------- ------------- (Unaudited) CURRENT LIABILITIES: Current portion of long-term debt $ 14,583 $ 14,573 Accounts payable and accrued liabilities 36,306 37,957 Accrued interest 6,570 3,732 U.S. and foreign income taxes 4,319 3,506 --------- --------- Total current liabilities 61,778 59,768 --------- --------- LONG-TERM DEBT 199,747 218,592 DEFERRED INCOME TAXES 1,541 959 OTHER LIABILITIES 2,649 2,586 COMMITMENTS AND CONTINGENCIES STOCKHOLDERS' EQUITY: Preferred stock, $.01 par value- Authorized--200,000 shares Issued and outstanding--45,000 shares -- -- Common stock, $.01 par value- Authorized--200,000 shares Issued and outstanding--102,588 and 102,338 at June 30, 1999 and September 30, 1998, respectively 1 1 Additional paid-in capital 32,545 32,383 Accumulated deficit (12,653) (16,715) Cumulative foreign currency translation adjustments (13,882) (10,827) --------- --------- Total stockholders' equity 6,011 4,842 Total liabilities and stockholders' equity $271,726 $ 286,747 ========= ========= The accompanying notes are an integral part of these condensed consolidated financial statements. 4 5 AEARO CORPORATION CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS (DOLLARS IN THOUSANDS, EXCEPT PER SHARE AND SHARE AMOUNTS) (Unaudited) FOR THE THREE MONTHS ENDED FOR THE NINE MONTHS ENDED JUNE 30, JUNE 30, ------------------------------ ------------------------------- 1999 1998 1999 1998 ------------------------------ ------------------------------- NET SALES $ 75,384 $ 76,312 $ 216,903 $ 217,803 COST OF SALES 40,363 43,112 117,816 121,973 --------- --------- --------- --------- Gross profit 35,021 33,200 99,087 95,830 SELLING AND ADMINISTRATIVE 21,956 23,083 65,381 66,395 RESEARCH AND TECHNICAL SERVICES 1,180 1,266 3,424 3,577 AMORTIZATION OF INTANGIBLES 1,673 1,707 5,088 5,130 OTHER (INCOME) CHARGES, NET (7) 94 578 (549) RESTRUCTURING CHARGE -- -- -- 1,585 --------- --------- --------- --------- Operating income 10,219 7,050 24,616 19,692 INTEREST EXPENSE, NET 5,974 6,436 18,402 19,698 --------- --------- --------- --------- Income (loss) before provision for income taxes 4,245 614 6,214 (6) PROVISION FOR INCOME TAXES 1,041 986 2,152 2,302 --------- --------- --------- --------- Net income (loss) 3,204 (372) 4,062 (2,308) PREFERRED STOCK DIVIDEND ACCRUED 2,313 2,037 6,725 5,925 --------- --------- --------- --------- Net income (loss) applicable to Common Shareholders $ 891 $ (2,409) $ (2,663) $ (8,233) ========= ========= ========= ========= BASIC AND DILUTED NET INCOME (LOSS) PER COMMON SHARE $ 8.70 $ (23.65) $ (25.99) $ (83.25) ========= ========= ========= ========= DILUTED WEIGHTED AVERAGE COMMON SHARES 102,587.5 101,872.7 102,474.9 98,890.5 ========= ========= ========= ========= The accompanying notes are an integral part of these condensed consolidated financial statements 5 6 AEARO CORPORATION CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS (DOLLARS IN THOUSANDS) (Unaudited) FOR THE NINE MONTHS ENDED JUNE 30, ---------------------------- 1999 1998 ---------------------------- CASH FLOWS FROM OPERATING ACTIVITIES: Net income (loss) $ 4,062 $ (2,308) Adjustments to reconcile net income (loss) to cash provided by operating activities- Depreciation 7,119 8,952 Amortization of intangible assets and deferred financing costs 6,625 6,562 Deferred income taxes (41) 335 Other, net 253 131 Changes in assets and liabilities- Accounts receivable (450) 3,050 Inventories (1,318) (2,325) Accounts payable and accrued liabilities 1,826 2,076 Other, net 1,587 470 -------- -------- Net cash provided by operating activities 19,663 16,943 -------- -------- CASH FLOWS FROM INVESTING ACTIVITIES: Additions to property, plant and equipment (5,040) (4,164) Proceeds provided by disposals of property, plant and equipment 22 28 -------- -------- Net cash used by investing activities (5,018) (4,136) -------- -------- CASH FLOWS FROM FINANCING ACTIVITIES: Repayment of revolving credit facility, net (5,000) (5,150) Repayment of term loans (9,242) (7,473) Repayment of external long-term debt (1,350) (161) Sale of common stock, net 50 1,044 Increase (decrease) in shareholder notes, net 112 (1,185) -------- -------- Net cash used by financing activities (15,430) (12,925) -------- -------- EFFECT OF EXCHANGE RATE CHANGES ON CASH (932) (97) -------- -------- DECREASE IN CASH AND CASH EQUIVALENTS (1,717) (215) CASH AND CASH EQUIVALENTS, BEGINNING OF PERIOD 6,737 5,476 -------- -------- CASH AND CASH EQUIVALENTS, END OF PERIOD $ 5,020 $ 5,261 ======== ======== CASH PAID FOR: Interest $ 14,077 $ 15,440 ======== ======== Income taxes $ 1,280 $ 1,097 ======== ======== The accompanying notes are an integral part of these condensed consolidated financial statements. 6 7 AEARO CORPORATION NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS JUNE 30, 1999 (UNAUDITED) (1) CONSOLIDATED FINANCIAL STATEMENTS In the opinion of management, the accompanying unaudited condensed consolidated financial statements contain all adjustments necessary to present fairly, in accordance with generally accepted accounting principles, the Company's financial position, results of operations and cash flows for the interim periods presented. Such adjustments consisted of only normal recurring items. The results of operations for the interim periods shown in this report are not necessarily indicative of results for any future interim period or for the entire year. These condensed consolidated financial statements do not include all disclosures associated with annual financial statements and accordingly should be read in conjunction with the consolidated financial statements and notes thereto included in the Company's Annual Report on Form 10K. (2) FORMATION ACQUISITION AND FINANCING Aearo Corporation, a Delaware corporation, and its direct wholly-owned subsidiary, Aearo Company, a Delaware corporation (collectively referred to herein as "the Company") manufacture and sell hearing protection devices (ear plugs and ear muffs), prescription and non-prescription safety eyewear, face shields, reusable and disposable respirators, hard hats and first aid kits which are protection segments of the personal protection equipment market world-wide. Additionally, the Company manufactures and sells worldwide, a wide array of energy-absorbing materials that are incorporated into other manufacturer's products to control noise, vibration and shock. Aearo Corporation was formed by Vestar Equity Partners, L.P. (Vestar) in June, 1995 to effect the acquisition (the Formation Acquisition) of substantially all of the assets and liabilities of Aearo Company (formerly Cabot Safety Corporation) and certain affiliates (the Predecessor). The Predecessor was wholly owned by Cabot Corporation (Cabot) prior to the Formation Acquisition. The Formation Acquisition closed on July 11, 1995, when Aearo Corporation acquired substantially all of the assets and certain liabilities of the Predecessor for cash, preferred stock and a 42.5% common equity interest in Aearo Corporation. Aearo Corporation immediately contributed the acquired assets and liabilities to Aearo Company, a wholly owned subsidiary of Aearo Corporation, pursuant to an asset transfer agreement dated June 13, 1995. Aearo Corporation has no other materials assets, liabilities or operations other than those that result from its ownership of the common stock of Aearo Company. The Formation Acquisition has been accounted for as a purchase transaction effective as of July 11, 1995, in accordance with Accounting Principles Board Opinion No. 16, Business Combinations, and EITF Issue No. 88-16, Basis in Leveraged Buyout Transactions, and accordingly, the consolidated financial statements for the periods subsequent to July 11, 1995 reflect the purchase price, including transaction costs, allocated to tangible and intangible assets acquired and liabilities assumed, based on a portion of their estimated fair values as of July 11, 1995. The valuation of assets and liabilities acquired reflect carryover basis for the percentage ownership retained by Cabot. 7 8 AEARO CORPORATION NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) JUNE 30, 1999 (UNAUDITED) (3) SIGNIFICANT ACCOUNTING POLICIES Use of Estimates. The preparation of financial statements in conformity with generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting periods. Actual results could differ from those estimates. Reclassifications. Certain amounts included in the prior years' financial statements may have been reclassified to conform to the current period presentation. Foreign Currency Translation. Assets and liabilities of the Company's foreign operations are translated at period-end exchange rates. Revenues and expenses are translated at the approximate average monthly rate during the period. Translation gains and losses are reflected as a separate component of stockholders' equity. Foreign currency gains and losses arising from transactions by any of the Company's subsidiaries are reflected in net income. Income Taxes. Deferred tax assets and liabilities are determined based on the difference between the financial statement and tax bases of assets and liabilities using enacted tax rates in effect for the year in which the differences are expected to reverse. Intangible Assets. Intangible assets consist primarily of the costs of goodwill, patents, and trademarks purchased in business acquisitions. Intangible assets are amortized on the straight-line basis over either 25 years or an estimated useful life, whichever is shorter. Income (Loss) per Common Share. Income (loss) per common share has been computed by dividing income (loss) applicable to common shareholders for the period by the weighted average number of common shares outstanding during the period. In 1998, the Company adopted Statement of Financial Accounting Standards (SFAS) No. 128, Earnings Per Share. Basic earnings per common share is computed by dividing net income (loss) by the weighted average number of shares of common stock outstanding during the year. Diluted earnings per common share is calculated the same as basic except, if not antidilutive, stock options are included using the treasury stock method to the extent that the average share trading price exceeds the exercise price. The implementation of this standard did not have an effect on earnings per common share for the periods presented and, therefore, did not require restatement. Effective October 1, 1998, the Company adopted SFAS No. 130, Reporting Comprehensive Income. SFAS No. 130 requires the reporting of comprehensive income in addition to net income from operations. The Company's only item of comprehensive income relates to foreign currency translation adjustments, and is presented separately on the balance sheet as required. If presented on the statements of operations comprehensive income would be approximately $3.1 million, and $3.9 million less than reported net income due to foreign currency translation adjustments for the nine months ended June 30, 1999, and June 30, 1998, respectively. 8 9 AEARO CORPORATION NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) JUNE 30, 1999 (UNAUDITED) In June 1997, the Financial Accounting Standards board issued SFAS No. 131, Disclosures about Segments of an Enterprise and Related Information. SFAS No. 131 requires companies to present segment information using the management approach. The management approach is based upon the way that management organizes the segments within a Company for making operating decisions and assessing performance. SFAS No. 131 is effective for the Company beginning September 30, 1999. Adoption of this standard will not impact the Company's consolidated financial position, results of operations or cash flows, and any effect will be limited to the form and content of its disclosures. SFAS No. 133, as amended by SFAS No. 137, Accounting for Derivative Instruments and Hedging Activities- Deferral of the Effective Date of SFAS No. 133 - an Amendment of SFAS No. 133 issued in June 1999, is effective for fiscal quarters of all fiscal years beginning after June 15, 2000. A company may implement SFAS No. 133 as of the beginning of any fiscal quarter after issuance (that is, fiscal quarters beginning June 16, 1998 and thereafter). SFAS No. 133 cannot be applied retroactively. SFAS No. 133, as amended by SFAS No. 137, must be applied to (a) derivative instruments and (b) certain derivative instruments embedded in hybrid contracts that were issued, acquired or substantially modified after either January 1, 1998 or January 1, 1999 as selected by the Company. SFAS No. 133 establishes accounting and reporting standards requiring that every derivative instrument (including certain derivative instruments embedded in other contracts) be recorded in the balance sheet as either an asset or a liability measured at its fair value. SFAS No. 133 requires that changes in the derivative's fair value be recognized currently in earnings unless specific hedge accounting criteria are met. Special accounting for qualifying hedges allows a derivative's gains and losses to offset related results on the hedged item in the income statement, and requires that a company must formally document, designate and assess the effectiveness of transactions that receive hedge accounting. The Company has not yet quantified the impact of adopting SFAS No. 133 on the consolidated financial statements and has not determined the timing of or method of the adoption of SFAS No. 133. However, SFAS No. 133 could increase volatility in earnings and other comprehensive income. (4) INVENTORIES Inventories consisted of the following (dollars in thousands): JUNE 30, SEPTEMBER 30, 1999 1998 ----------- ------------ (unaudited) Raw materials $ 9,587 $ 9,113 Work in process 7,631 9,257 Finished goods 13,936 12,096 ------- ------- $31,154 $30,466 Inventories, which include materials, labor and manufacturing overhead, are stated at the lower of cost or market, cost being determined using the first-in, first-out method. 9 10 AEARO CORPORATION NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) JUNE 30, 1999 (UNAUDITED) (5) DEBT The Company's debt structure includes $100.0 million of Senior Subordinated Notes (Notes) due 2005, as well as a senior bank facility comprised of (i) term loans denominated in U.S., Canadian, British, and German currencies (Term Loans) and (ii) a revolving credit facility providing for up to $25.0 million (Revolving Credit Facility), (collectively the Senior Bank Facilities). Under the terms of both the Senior Bank Facilities and the Notes indenture, Aearo Company is required to comply with certain financial covenants and restrictions with which Aearo Company was in compliance at June 30, 1999. At June 30, 1999, the amounts outstanding on the term loans and the revolving credit facility were approximately $108.1 million and $3.0 million, respectively. (6) COMMITMENTS AND CONTINGENCIES Lease Commitments. The Company leases certain transportation vehicles, warehouse facilities, office space, and machinery and equipment under cancelable and noncancelable leases, most of which expire within 10 years and may be renewed by the Company. Contingencies. The Company is a defendant in various lawsuits and administrative proceedings which are being handled in the ordinary course of business. In the opinion of management of the Company, these suits and claims should not result in final judgments or settlements, which in the aggregate, would have a material adverse effect on the Company's financial condition or results of operations. (7) RESTRUCTURING CHARGE During fiscal 1998 the Company recorded a restructuring charge of $11.6 million related to the restructuring plans announced by the Company during the fiscal year. On February 3, 1998, the Company announced the appointment of Michael A. McLain as President and Chief Executive Officer and on March 25, 1998 the Company announced plans to close the Boston headquarters and relocate it to Indianapolis, Indiana, where the Company has substantial operations. In addition, on September 30, 1998 the Company announced plans to improve profitability through complexity reduction and restructuring. The Company is eliminating certain product offerings in its Eyewear and Respiratory product lines, reducing head count in North America through restructuring and outsourcing, consolidating the branding in its Consumer product line and reducing selling and manufacturing cost in its Prescription eyewear product line. The $11.6 million charge includes a $6.1 million provision for inventories and product returns for products that are being discontinued. The charge also provides $1.1 million for certain property, plant and equipment for which the Company has determined there is no future use, and $0.1 million related to intangibles on an abandoned product line. In addition, the charge provides $4.3 million to cover mainly employee severance and other contractual obligations. 10 11 AEARO CORPORATION NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (CONTINUED) JUNE 30, 1999 (UNAUDITED) As of June 30, 1999, there is approximately $1.1 million of remaining accruals related to cash charges for severance and non-cancelable lease payments to be substantially paid in fiscal 1999. The Company has entered into a sublease agreement for the Boston office space that was formerly utilized as the Corporate Headquarters. This sublease was effective as of May 1, 1999. 11 12 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS The following discussion should be read in conjunction with the Consolidated Financial Statements of the Company, including notes thereto, appearing elsewhere in this Report. This Report contains forward-looking statements within the meaning of Section 27A of the Securities Act of 1933 and Section 21E of the Securities Exchange Act of 1934. The Company's actual results could differ materially from those set forth in such forward-looking statements. The factors that might cause such a difference include, among others, the following: risks associated with indebtedness; risks related to acquisitions; risks associated with the conversion to a new management information system; high level of competition in the Company's markets; importance and costs of product innovation; risks associated with international operations; product liability exposure; unpredictability of patent protection and other intellectual property issues; dependence on key personnel; the risk of adverse effect of economic and regulatory conditions on sales; and risks associated with environmental matters. 1999 COMPARED TO 1998 RESULTS THREE MONTHS ENDED JUNE 30 (DOLLARS IN THOUSANDS, EXCEPT PER SHARE AMOUNTS) CHANGE - FAVORABLE THREE MONTHS ENDED THREE MONTHS ENDED (UNFAVORABLE) ---------------------- --------------------- --------------------- JUNE 30, PERCENT OF JUNE 30, PERCENT OF 1999 NET SALES 1998 NET SALES AMOUNT PERCENT Net Sales Safety Products $ 64,528 85.6 $ 66,542 87.2 $ (2,014) (3.0) Specialty Composites 10,856 14.4 9,770 12.8 1,086 11.1 -------- ------ -------- ----- -------- Total net sales 75,384 100.0 76,312 100.0 (927) (1.2) Cost of Sales 40,363 53.5 43,112 56.5 2,749 6.4 -------- ------ -------- ----- -------- Gross profit 35,021 46.5 33,200 43.5 1,821 5.5 Operating Expenses- Selling and administrative 21,956 29.1 23,083 30.2 1,127 4.9 Research and technical services 1,180 1.6 1,266 1.7 86 6.8 Amortization of intangibles 1,673 2.2 1,707 2.2 34 2.0 Other (income) charges, net (7) -- 94 0.1 101 -- -------- ------ -------- ----- -------- Operating income 10,219 13.6 7,050 9.2 3,169 45.0 Interest expense, net 5,974 7.9 6,436 8.4 462 7.2 -------- ------ -------- ----- -------- Income before provision for income taxes 4,245 5.6 614 0.8 3,631 -- Provision for income taxes 1,041 1.4 986 1.3 (55) (5.6) -------- ------ -------- ----- -------- Net income (loss) 3,204 4.3 (372) (0.5) 3,576 -- Preferred stock dividend accrued 2,313 3.1 2,037 2.7 (276) (13.5) -------- ----- -------- Net income (loss) applicable to common shareholders $ 891 1.2 $ (2,409) (3.2) $ 3,300 -- ======== ====== ======== ===== ======== Basic and diluted net income loss per common share $ 8.70 $ (23.65) $ 32.35 -- ======== ======== ======== EBITDA $ 14,222 18.9 $ 11,970 15.7 $ 2,252 18.8 ======== ====== ======== ===== ======== 12 13 RESULTS OF OPERATIONS -- THREE MONTHS ENDED JUNE 30, 1999 COMPARED TO THREE MONTHS ENDED JUNE 30, 1998 Net Sales. Net sales in the three months ended June 30, 1999 decreased 1.2% to $75.4 million from $76.3 million in the three months ended June 30, 1998. Safety Products net sales in the three months ended June 30, 1999 decreased 3.0% to $64.5 million from $66.5 million in the three months ended June 30, 1998. Growth in the Consumer channel was more than offset by the negative impact of foreign exchange, primarily in Europe, and softness in North American industrial accounts and in some of the export countries that the Company serves. The strength of the US dollar relative to many European currencies as well as to the Canadian dollar had the impact of reducing sales by approximately $0.8 million. The Company has experienced the effect of lower levels of manufacturing employment and increased competitive activity, particularly in protective eyewear. Specialty Composites' net sales in the three months ended June 30, 1999 increased 11.1% to $10.9 million from $9.8 million in the three months ended June 30, 1998. The increase was primarily driven by strong demand in the trucking market. Gross Profit. Gross Profit in the three months ended June 30, 1999 increased 5.5% to $35.0 million from $33.2 million in the three months ended June 30, 1998. Gross Profit as a percentage of net sales in the three months ended June 30, 1999 increased to 46.5% as compared to 43.5% in the three months ended June 30, 1998. This improvement in the Gross Profit percentage of net sales is primarily due to an improved mix of product sales in the European and Consumer channels, as well as improved operational control and productivity gains in the manufacturing plants, and to a lesser extent, lower levels of depreciation. Selling and Administrative Expenses. Selling and administrative expenses in the three months ended June 30, 1999 decreased 4.9% to $22.0 million from $23.1 million in the three months ended June 30, 1998. Within this decrease are increases in selling and marketing in an effort to increase awareness of the Company's brand names. The Company increased spending in selling and marketing, primarily toward promotional and advertising programs in support of new products, and also additional promotional support in existing eyewear lines in light of enhanced competitive activity. Spending in the customer service, distribution and administrative functions decreased. Administrative expenses in the three months ended June 30, 1998 included an accrual in the amount of $0.6 million for potential costs related to a patent infringement claim by Gargoyles, Inc. which was settled in the first quarter of fiscal 1999. Selling and administrative expenses as a percentage of net sales in the three months ended June 30, 1999 decreased to 29.1% of net sales as compared to 30.2% of net sales in the three months ended June 30, 1998. Research and Technical Service Expenses. Research and technical service expenses in the three months ended June 30, 1999 decreased 6.8% to $1.2 million from $1.3 million in the three months ended June 30, 1998. Operating Income. Operating income improved 45.0% to $10.2 million in the three months ended June 30, 1999 from $7.1 million in the three months ended June 30, 1998. This improvement was due primarily to an improved mix of product sales, improved operational control and productivity gains in the manufacturing plants, lower levels of depreciation and reduced spending in selling and administrative. Operating income as a percentage of net sales in the three months ended June 30, 1999 increased to 13.6% as compared to 9.2% in the three months ended June 30, 1998. Provision For Income Taxes. The provision for income taxes remained unchanged at $1.0 million for the three months ended June 30, 1999 and 1998. The Company's foreign subsidiaries have taxable income in their foreign 13 14 jurisdictions, but the domestic subsidiaries have a net operating loss carryforward for income tax purposes in the U.S. In the results for the three months ended June 30, 1999 and June 30, 1998, the Company has not recognized any of the tax benefits that will occur in future periods if there is taxable income in the U.S. Interest Expense, Net. Interest expense, net in the three months ended June 30, 1999 decreased 7.2% to $6.02 million from $6.4 million in the three months ended June 30, 1998. The reduction in interest expense was due to a reduction in average borrowings as well as a reduction in the weighted average interest rates in effect for the three months ended June 30, 1999 as compared to the three months ended June 30, 1998. Net Income (Loss). For the three months ended June 30, 1999 the Company had net income of $3.2 million as compared to a net loss of $0.4 million for the three months ended June 30, 1998. EBITDA. EBITDA is defined as earnings before interest, taxes, depreciation, amortization, and non-operating income or expense. Non-operating income or expense is further defined as extraordinary gains or losses, or gains or losses from sales of assets other than in the ordinary course of business. While the Company believes EBITDA is a useful indicator of its ability to service debt, EBITDA should not be considered as a substitute for net income determined in accordance with generally accepted accounting principles as an indicator of operating performance or as an alternative to cash flow as a measure of liquidity. Investors should be aware that EBITDA as presented below may not be comparable to similarly titled measures presented by other companies and comparisons could be misleading unless all companies and analysts calculate this measure in the same fashion. EBITDA CALCULATION THREE MONTHS ENDED JUNE 30 (DOLLARS IN THOUSANDS) Three Months Ended Change June 30, Favorable (Unfavorable) 1999 1998 AMOUNT PERCENT ---- ---- ------ ------- Operating Income $ 10,219 $ 7,050 $ 3,169 45.0% Add Backs: Depreciation 2,288 3,079 (791) (25.7%) Amortization of intangibles 1,673 1,707 (34) (2.0%) Non-operating costs, net (1) 42 134 (92) (68.7%) -------- -------- -------- EBITDA $ 14,222 $ 11,970 $ 2,252 18.8% ======== ======== ======== (1) OTHER (INCOME) CHARGES, NET SUMMARY: Non-operating costs, net $ 42 $ 134 $ 92 68.7% Foreign transaction (gains) (49) (40) 9 22.5% -------- -------- -------- Total Other (Income) Charges, Net $ (7) 94 $ 101 107.4% ======== ======== ======= EBITDA for the three months ended June 30, 1999 increased 18.8% to $14.2 million from $12.0 million for the three months ended June 30, 1998. This improvement was due primarily to an improved mix of product sales, improved operational control and productivity gains in the manufacturing plants, and reduced spending in selling and administrative. EBITDA as a percentage of net sales in the three months ended June 30, 1999 was 18.9% as compared to 15.7% in the three months ended June 30, 1998. 14 15 1999 COMPARED TO 1998 RESULTS NINE MONTHS ENDED JUNE 30 (DOLLARS IN THOUSANDS, EXCEPT PER SHARE AMOUNTS) NINE MONTHS ENDED NINE MONTHS ENDED CHANGE - FAVORABLE ------------------------- ------------------------- (UNFAVORABLE) JUNE 30, PERCENT OF JUNE 30, PERCENT OF --------------------- 1999 NET SALES 1998 NET SALES AMOUNT PERCENT Net Sales Safety Products $ 184,839 85.2 $ 188,106 86.4 $ (3,267) (1.7) Specialty Composites 32,064 14.8 29,697 13.6 2,367 8.0 --------- ----- --------- ----- --------- Total net sales 216,903 100.0 217,803 100.0 (900) (0.4) Cost of Sales 117,816 54.3 121,973 56.0 4,157 3.4 --------- ----- --------- ----- --------- Gross profit 99,087 45.7 95,830 44.0 3,257 3.4 Operating Expenses- Selling and administrative 65,381 30.1 66,395 30.5 1,104 1.5 Research and technical services 3,424 1.6 3,577 1.6 153 4.3 Amortization of intangibles 5,088 2.3 5,130 2.4 42 0.8 Other (income) charges, net 578 0.3 (549) (0.3) (1,127) (105.3) Restructuring charge -- -- 1,585 0.7 1,585 -- --------- ---- --------- ----- --------- Operating income 24,616 11.3 19,692 9.0 4,924 25.0 Interest expense, net 18,402 8.5 19,698 9.0 1,296 6.6 --------- ---- --------- ----- --------- Income (loss) before provision for income taxes 6,214 2.9 (6) -- 6,220 -- Provision for income taxes 2,152 1.0 2,302 1.1 150 6.5 --------- ----- --------- ----- --------- Net income (loss) 4,062 1.9 (2,308) (1.1) 6,370 -- Preferred stock dividend accrued 6,725 3.1 5,925 2.7 (800) (13.5) --------- ----- --------- ----- --------- Loss applicable to common shareholders $ (2,663) (1.2) $ (8,233) (3.8) $ 5,570 67.7 ========= ===== ========= ===== ========= Basic and diluted loss per common share $ (25.99) $ (83.25) $ 57.26 68.8 ========= ========= ========= EBITDA $ 36,872 17.0 $ 33,870 15.6 $ 3,002 8.9 ========= ===== ========= ===== ========= RESULTS OF OPERATIONS -- NINE MONTHS ENDED JUNE 30, 1999 COMPARED TO NINE MONTHS ENDED JUNE 30, 1998 Net Sales. Net sales in the nine months ended June 30, 1999 decreased $0.9 million to $216.9 million from $217.8 million in the nine months ended June 30, 1998. Safety Products net sales in the nine months ended June 30, 1999 decreased 1.7% to $184.8 million from $188.1 million in the nine months ended June 30, 1998 as growth in Europe and the Consumer channel was more than offset by the negative impact of foreign exchange and softness in North American industrial accounts and in some of the export countries that the Company serves. The Company has experienced the effect of lower levels of manufacturing employment and increased competitive activity, particularly in protective eyewear. The strength of the US dollar relative to many European currencies as well as to the Canadian dollar had the impact of reducing sales by approximately $0.7 million. Specialty Composites' net sales in the nine months ended June 30, 1999 increased 8.0% to $32.1 million from $29.7 million in the nine months ended June 30, 1998. The increase was primarily driven by strong demand in the trucking market. 15 16 Gross Profit. Gross Profit in the nine months ended June 30, 1999 increased 3.4% to $99.1 million from $95.8 million in the nine months ended June 30, 1998. Gross Profit as a percentage of net sales in the nine months ended June 30, 1999 increased to 45.7% as compared to 44.0% in the nine months ended June 30, 1998. This improvement in the Gross Profit percentage of net sales is primarily due to an improved mix of product sales as well as improved operational control and productivity gains in the manufacturing plants, and to a lesser extent, lower levels of depreciation. Selling and Administrative Expenses. Selling and administrative expenses in the nine months ended June 30, 1999 decreased 1.5% to $65.4 million from $66.4 million in the nine months ended June 30, 1998. Within this decrease are increases in selling and marketing in an effort to increase awareness of the Company's brand names. The Company increased spending in selling and marketing, primarily toward promotional and advertising programs in support of new products, and also additional promotional support in existing eyewear lines in light of enhanced competitive activity. Spending in the customer service, distribution and administrative functions decreased. Administrative expenses in the three months ended June 30, 1998 included an accrual in the amount of $0.6 million for potential costs related to a patent infringement claim by Gargoyles, Inc. which was settled in the first quarter of fiscal 1999. Selling and administrative expenses as a percentage of net sales in the nine months ended June 30, 1999 decreased to 30.1% of net sales as compared to 30.5% of net sales in the nine months ended June 30, 1998. Research and Technical Service Expenses. Research and technical service expenses in the nine months ended June 30, 1999 decreased 4.3% to $3.4 million from $3.6 million in the nine months ended June 30, 1998. Other Charges (Income), Net. Other charges (income), net was an expense of $0.6 million for the nine months ended June 30, 1999 as compared to income of $0.3 million for the nine months ended June 30, 1998. This change was primarily a result of net foreign currency transaction losses in the nine months ended June 30, 1999 as compared to net foreign currency transaction gains in the nine months ended June 30, 1998. Restructuring Charge. During fiscal 1998 the Company recorded a restructuring charge related to the restructuring plans announced by the Company during the fiscal year. In the nine months ended June 30, 1998 the Company recorded restructuring charges of $1.6 million. Operating Income. Operating income improved 25.0% to $24.6 million in the nine months ended June 30, 1999 from $19.7 million in the nine months ended June 30, 1998. This improvement was due primarily to an improved mix of product sales, improved operational control and productivity gains in the manufacturing plants, lower levels of depreciation, reduced spending in selling and administrative as well as the absence of a restructuring charge in the nine months ended June 30, 1999, partially offset as a result of the change in net foreign currency transaction gains and losses. Operating income as a percentage of net sales in the nine months ended June 30, 1999 increased to 10.2% as compared to 9.0% in the nine months ended June 30, 1998. Provision For Income Taxes. The provision for income taxes in the nine months ended June 30, 1999 was $2.2 million compared to $2.3 million in the nine months ended June 30, 1998. The Company's foreign subsidiaries have taxable income in their foreign jurisdictions, but the domestic subsidiaries have a net operating loss carryforward for income tax purposes in the U.S. In the results for the nine months ended June 30, 1999 and June 30, 1998, the Company has not recognized any of the tax benefits that will occur in future periods if there is taxable income in the U.S. Interest Expense, Net. Interest expense, net in the nine months ended June 30, 1999 decreased 6.6% to $18.4 million from $19.7 million in the nine months ended June 30, 1998. 16 17 Net Income (Loss). For the nine months ended June 30, 1999 the Company had net income of $4.1 million as compared to a net loss of $2.3 million for the nine months ended June 30, 1998. EBITDA. EBITDA is defined as earnings before interest, taxes, depreciation, amortization, and non-operating income or expense. Non-operating income or expense is further defined as extraordinary gains or losses, or gains or losses from sales of assets other than in the ordinary course of business. While the Company believes EBITDA is a useful indicator of its ability to service debt, EBITDA should not be considered as a substitute for net income determined in accordance with generally accepted accounting principles as an indicator of operating performance or as an alternative to cash flow as a measure of liquidity. Investors should be aware that EBITDA as presented below may not be comparable to similarly titled measures presented by other companies and comparisons could be misleading unless all companies and analysts calculate this measure in the same fashion. EBITDA CALCULATION NINE MONTHS ENDED JUNE 30 (DOLLARS IN THOUSANDS) Nine Months Ended Change June 30, Favorable (Unfavorable) 1999 1998 AMOUNT PERCENT ---- ---- ------ ------- Operating Income $ 24,616 $ 19,692 $ 4,924 25.0% Add Backs: Depreciation 7,119 8,952 (1,833) (20.5%) Amortization of intangibles 5,088 5,130 (42) (0.8%) Non-operating costs, net (1) 49 96 (47) (49.0%) -------- -------- -------- EBITDA $ 36,872 $ 33,870 $ 3,002 8.9% ======== ======== ======== (1) OTHER (INCOME) CHARGES, NET SUMMARY: Non-operating costs, net $ 49 $ 96 $ 47 (49.0%) Foreign transaction losses (gains) 529 (645) (1,174) (182.0%) -------- -------- -------- Total Other Charges (Income), Net $ 578 $ (549) $ (1,127) (205.3%) ======== ======== ======== EBITDA for the nine months ended June 30, 1999 increased 8.9% to $36.9 million from $33.9 million for the nine months ended June 30, 1998. This improvement was due primarily to an improved mix of product sales, improved operational control and productivity gains in the manufacturing plants, reduced spending in selling and administrative as well as the absence of a restructuring charge in the nine months ended June 30, 1999, partially offset as a result of the change in net foreign currency transaction gains and losses. EBITDA as a percentage of net sales in the nine months ended June 30, 1999 was 17.0% as compared to 15.6% in the nine months ended June 30, 1998. 17 18 EFFECTS OF CHANGES IN EXCHANGE RATES In general, the Company's results of operations are affected by changes in exchange rates. Subject to market conditions, the Company prices its products in Europe and Canada in local currency. While many of the Company's selling and distribution costs are also denominated in these currencies, a large portion of product costs are U.S. Dollar denominated. As a result, a decline in the value of the U.S. Dollar relative to other currencies can have a favorable impact on the profitability of the Company and an increase in the value of the U.S. Dollar relative to these other currencies can have a negative effect on the profitability of the Company. As a result of the acquisition of Peltor, the Company's operations are also affected by changes in exchange rates relative to the Swedish Krona. A decline in the value of the Krona relative to other currencies can have a favorable impact on the profitability of the Company and an increase in the value of the Krona relative to other currencies can have a negative impact on the profitability of the Company. The Company utilizes forward foreign currency contracts, and other hedging instruments, to mitigate the effects of changes in foreign currency rates on profitability. EFFECTS OF INFLATION In recent years, inflation has been modest and has not had a material impact upon the results of the Company's operations. YEAR 2000 COMPLIANCE The "Year 2000 problem" is a flaw existing in many computer hardware and software programs caused by historical use of dates represented by only two digits (for example, 98 rather than 1998). This causes computer programs (both system and application) that perform arithmetic operations, comparisons, or sorting of data fields to yield incorrect results when working with years outside the range of 1900-1999. To evaluate the impact of this the Company has assembled a "Y2K" cross functional team which has assessed the impact of year 2000 compliance with respect to Information Technology (IT) and manufacturing systems as well as the Company's exposure to significant third party risks. Accordingly, the Company has initiated and substantially completed a plan to replace or modify existing systems and technology as required and to assure itself that major customers and critical vendors are also addressing these issues. The Company's recent conversion to a new management information system (SAP) that has been in use by a majority of the Company's operating units has brought the advantage of year 2000 compliance to the bulk of the internal systems that could potentially otherwise have material adverse impacts on the Company's operations. However, due to the nature of the Company's prescription eyewear business, it utilizes a management information system other than SAP for portions of its business needs. The non-SAP software for this business has been modified for year 2000 compliance and the implementation activity continues. It is anticipated that this project will be completed by the end of fiscal 1999. It is expected that other remaining IT and manufacturing systems conversions will be substantially completed by the end of fiscal 1999, and at this time a contingency plan is being developed in the event these systems conversions are not completed on a timely basis. As it relates to internal E-mail and desktop hardware and software systems, the Company has begun a desktop update and standardization effort which in addition to providing efficiency tools to the global organization will also address those remaining year 2000 compliance issues that may exist in that environment. Including the remaining conversion and desktop standardization initiatives and the costs of modifying internal software for the prescription eyewear product line, the cost to achieve year 2000 compliance is anticipated to be less than $1.0 million. The Company has contacted its major customers and vendors regarding their readiness for year 2000 compliance and efforts continue with the evaluations of any impact that their readiness may have on the Company's systems. 18 19 However, there can be no assurance that year 2000 deficiencies in the systems of other companies on which the Company's systems rely will be timely corrected or that any such failure by another company to correct its deficiencies would not have an adverse effect on the Company's systems, business or results of operations. The Company is continuing its assessment of the remainder of its internal systems and that of other companies on which the Company's systems rely. Since the majorities of the Company's products are passive in nature and do not utilize chip technologies, it is not anticipated that product returns could materially impact the Company. LIQUIDITY AND CAPITAL RESOURCES The Company's sources of funds have consisted primarily of operating cash flow and debt financing. The Company's uses of those funds consist principally of debt service, capital expenditures and acquisitions. The Company's debt structure includes $100.0 million of Senior Subordinated Notes (Notes) due 2005, as well as a senior bank facility comprised of (i) term loans denominated in U.S., Canadian, British and German currencies (Term Loans) and (ii) a revolving credit facility providing for up to $25.0 million (Revolving Credit Facility), (collectively the Senior Bank Facilities). Under the terms of both the Senior Bank Facilities and the Notes indenture, Aearo Company is required to comply with certain financial covenants and restrictions with which Aearo Company was in compliance at June 30, 1999. At June 30, 1999, the amounts outstanding on the Term Loans and the Revolving Credit Facility were approximately $108.1 million and $3.0 million, respectively. Maturities under the Company's Term Loans are: $3.6 million for the remainder of fiscal 1999, $15.5 million in fiscal 2000, $20.1 million in fiscal 2001, $36.7 million in fiscal 2002, and $35.3 million in fiscal 2003. Other than upon a change of control or as a result of certain asset sales, or in the event that certain excess funds exist at the end of a fiscal year, the Company will not be required to make any principal payments in respect of the Notes until maturity. The Company is required to make interest payments with respect to both the Senior Bank Facilities and the Notes. The Company's net cash provided by operating activities for the nine months ended June 30, 1999 totaled $19.7 million as compared to $16.9 million for the nine months ended June 30, 1998. The increase was due primarily to the improvement in net income (loss) which was partially offset by reduced depreciation and the Company's net changes in assets and liabilities. Net cash used by investing activities was $5.0 million for the nine months ended June 30, 1999 as compared to $4.1 million for the nine months ended June 30, 1998. The increase in net cash used by investing activities is attributed to a higher level of capital expenditures in the nine months ended June 30, 1999 as compared to the nine months ended June 30, 1998. Net cash used by financing activities for the three months ended June 30, 1999 was $15.4 million as the Company made net revolver payments of $5.0 million, made scheduled principal repayments on the Term Loans for $9.2 million, and reduced external long term debt by retiring a higher interest revenue bond for $1.0 million. Net cash used by financing activities for the nine months ended June 30, 1998 was $12.9 million as the Company made net revolver payments of $5.2 million and made scheduled principal repayments on the Term Loans for $7.5 million. The Company has a substantial amount of indebtedness. The Company relies on internally generated funds, and to the extent necessary, on borrowings under the Revolving Credit Facility (subject to certain customary drawing conditions) to meet its liquidity needs. The Company anticipates that operating cash flow will be adequate to meet its debt service and capital expenditure requirements for the next several years, although there can be no assurances that existing levels of sales and normalized profitability, and therefore cash flow, will be maintained in the future. Levels of sales and profitability may be impacted by service levels, continued new product 19 20 development, worldwide economic conditions and competitive pressures. In particular, the Company expects that sales and profitability in the fourth quarter of fiscal 1999 will be adversely affected by the strength of the U.S. Dollar relative to the Euro. In addition, the Company may make additional acquisitions in the future and would rely on internally generated funds and, to the extent necessary, on borrowings to finance such acquisitions. 20 21 PART II ITEM 1. LEGAL PROCEEDINGS Various lawsuits and claims arise against the Company in the ordinary course of its business. Most of these lawsuits and claims relate to the Company's safety eyewear and respiratory product lines and primarily involve accidents and/or exposures occurring after the Company's predecessor acquired the AOSafety Division from American Optical Corporation in April 1990. The Company is contingently liable with respect to numerous lawsuits involving respirators manufactured by American Optical Corporation prior to the acquisition of the AOSafety Division in April 1990. These lawsuits typically involve plaintiffs alleging that they suffer from asbestosis or silicosis, and that such condition results in part from respirators which were negligently designed or manufactured. The defendants in these lawsuits are often numerous, and include, in addition to respirator manufacturers, employers of the plaintiffs and manufacturers of sand (used in sand blasting) and asbestos. Responsibility for legal costs, as well as for settlements and judgments, is shared contractually by the Company, American Optical Corporation and a prior owner of American Optical Corporation. The Company and Cabot have entered into an arrangement relating to certain respirator claims asserted after July 11, 1995 (the date of the Company's formation) whereby, so long as the Company pays to Cabot an annual fee of $400,000, which the Company has elected to pay, Cabot will retain responsibility and liability for, and indemnify the Company against, certain legal claims alleged to arise out of the use of respirators manufactured prior to July 1995. The Company has the right to discontinue the payment of such annual fee at any time, in which case the Company will assume responsibility for and indemnify Cabot with respect to such claims. ITEM 2. CHANGES IN SECURITIES None. ITEM 3. DEFAULTS UPON SENIOR SECURITIES None. ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY-HOLDERS None. ITEM 5. OTHER INFORMATION None. ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K (a) Exhibits 27.1 -- Financial Data Schedule (b) Reports on Form 8-K None 21 22 SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. Date: July 30 , 1999 AEARO CORPORATION /s/ Bryan J. Carey ------------------------------------------ Bryan J. Carey Vice President, Chief Financial Officer, Treasurer and Assistant Secretary 22 23 EXHIBIT INDEX EXHIBIT NUMBER DESCRIPTION - -------- ----------- 27.1 Financial Data Schedule