1 SECURITIES AND EXCHANGE COMMISSION WASHINGTON, D.C. ----------------------------------- FORM 10-Q ----------------------------------- QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934. For the Quarterly Period Ended July 1, 2000 OR TRANSITIONAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the Transition Period From _________ to ________. Commission File Number 0-11392 SPAN-AMERICA MEDICAL SYSTEMS, INC. (Exact name of Registrant as specified in its charter) South Carolina 57-0525804 (State or other jurisdiction of (IRS Employer incorporation or organization) Identification Number) 70 Commerce Center Greenville, South Carolina 29615 (Address of Principal Executive Offices) (Zip Code) Registrant's telephone number, including area code: (864) 288-8877 Not Applicable Former name, former address and former fiscal year, if changed since last report. Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter periods that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes [X] No [ ] APPLICABLE ONLY TO CORPORATE ISSUERS Indicate the number of shares outstanding of each of the issuer's class of common stock, as of the latest practical date. Common Stock, No Par Value - 2,503,400 shares as of August 1, 2000. 2 INDEX SPAN-AMERICA MEDICAL SYSTEMS, INC. PART I. FINANCIAL INFORMATION Item 1. Financial Statements (Unaudited) Balance Sheets - July 1, 2000 and October 2, 1999..............................3 Statements of Income - three and nine months ended July 1, 2000 and July 3, 1999..........................................................4 Statements of Cash Flows - nine months ended July 1, 2000 and July 3, 1999..............................................................5 Notes to Financial Statements - July 1, 2000...................................6 Item 2. Management's Discussion and Analysis of Interim Financial Condition and Results of Operations......................................10 PART II. OTHER INFORMATION...................................................13 Item 1 Legal Proceedings Item 2 Changes in Securities Item 3 Defaults upon Senior Securities Item 4 Submission of Matters to a Vote of Security Holders Item 5 Other Information Item 6 Exhibits and Reports on Form 8-K SIGNATURES....................................................................14 2 3 Part 1. FINANCIAL INFORMATION Item 1. Financial Statements Span-America Medical Systems, Inc. Balance Sheets July 1, October 2, 2000 1999 (Unaudited) (Note) ----------- ------------ Assets Current assets: Cash and cash equivalents $ 1,102,319 $ 1,029,586 Securities available for sale 4,144,204 3,163,979 Accounts receivable, net of allowances of $336,000 (2000) and $414,000 (1999) 4,101,609 3,494,836 Inventories (Note 4) 2,245,323 2,186,436 Prepaid expenses and deferred income taxes 221,205 237,866 ----------- ----------- Total current assets 11,814,660 10,112,703 Property and equipment, net (Note 5) 3,467,059 3,460,305 Cost in excess of fair value of net assets acquired, net of accumulated amortization of $843,486 (2000) and $732,919 (1999) 2,108,410 2,218,977 Other assets (Note 6) 1,926,333 1,886,608 ----------- ----------- $19,316,462 $17,678,593 =========== =========== Liabilities and Shareholders' Equity Current liabilities: Accounts payable $ 2,027,706 $ 1,279,167 Accrued and sundry liabilities 1,369,504 976,029 ----------- ----------- Total current liabilities 3,397,210 2,255,196 Deferred income taxes 190,000 190,000 Deferred compensation 1,036,678 1,053,180 Shareholders' equity Common stock, no par value, 20,000,000 shares authorized; issued and outstanding shares 2,503,400 (2000) and 2,495,400 (1999) 28,000 Retained earnings 14,664,574 14,180,217 ----------- ----------- Total shareholders' equity 14,692,574 14,180,217 Contingencies (Note 8) $19,316,462 $17,678,593 =========== =========== See accompanying notes. Note: The Balance Sheet at October 2, 1999 has been derived from the audited financial statements at that date. 3 4 Span-America Medical Systems, Inc. Statements of Income (Unaudited) Three Months Ended Nine Months Ended --------------------------- ------------------------------- July 1, July 3, July 1, July 3, 2000 1999 2000 1999 ---------- ----------- ----------- ------------ Net sales $6,849,782 $ 5,619,535 $19,096,696 $ 17,296,204 Cost of goods sold 4,912,265 4,087,701 13,545,542 12,564,314 ---------- ----------- ----------- ------------ Gross profit 1,937,517 1,531,834 5,551,154 4,731,890 Selling and marketing expenses 1,099,948 1,089,627 3,228,370 3,291,432 General and administrative expenses 576,464 596,120 1,654,209 1,646,726 ---------- ----------- ----------- ------------ 1,676,412 1,685,747 4,882,579 4,938,158 ---------- ----------- ----------- ------------ Operating income (loss) 261,105 (153,913) 668,575 (206,268) Investment income and other 164,534 75,803 391,854 249,714 ---------- ----------- ----------- ------------ Income (loss) before income taxes and discontinued operations 425,639 (78,110) 1,060,429 43,446 Provision for income taxes 151,000 (27,000) 376,000 16,000 ---------- ----------- ----------- ------------ Income (loss) from continuing operations 274,639 (51,110) 684,429 27,446 Income from discontinued operations, net of income taxes of $201,000 in 1999 (Note 2) -- 365,270 -- 365,270 ---------- ----------- ----------- ------------ Net income $ 274,639 $ 314,160 $ 684,429 $ 392,716 ========== =========== =========== ============ Earnings per share of common stock (Note 3) Income from continuing operations: Basic $ 0.11 $ (0.02) $ 0.27 $ 0.01 Diluted $ 0.11 $ (0.02) $ 0.27 $ 0.01 Income from discontinued operations, net of income taxes: Basic -- 0.15 -- 0.14 Diluted -- 0.15 -- 0.14 ---------- ----------- ----------- ------------ Net income: Basic $ 0.11 $ 0.13 $ 0.27 $ 0.15 Diluted $ 0.11 $ 0.13 $ 0.27 $ 0.15 ========== =========== =========== ============ Dividends per common share $ 0.03 $ 0.025 $ 0.08 $ 0.075 Weighted average shares outstanding: Basic 2,503,400 2,504,760 2,500,499 2,609,514 Diluted 2,504,265 2,507,486 2,500,787 2,636,488 See accompanying notes 4 5 Span-America Medical Systems, Inc. Statements of Cash Flows (Unaudited) Nine Months Ended ----------------------------- July 1, July 3, 2000 1999 ----------- ----------- Operating activities: Net income $ 684,429 $ 392,716 Adjustments to reconcile net income to net cash provided by operating activities: Depreciation and amortization 547,394 578,850 Gain on disposal of business -- (365,270) Provision for losses on accounts receivable (90,000) 86,223 Gains on sale and disposal of property, plant and equipment (24,627) Increase in cash value of life insurance (53,586) (143,193) Deferred compensation (16,502) (9,279) Changes in operating assets and liabilities: Accounts receivable (526,998) 1,569,714 Inventory (58,887) (146,887) Prepaid expenses and other assets 46,792 117,567 Income tax refund due -- 400,000 Accounts payable and accrued expenses 1,142,014 (483,045) ----------- ----------- Net cash provided by operating activities 1,650,029 1,997,396 Investing activities: Purchases of marketable securities (970,000) (1,010,000) Proceeds from sales of marketable securities -- 1,130,000 Purchases of property, plant and equipment (416,390) (121,824) Proceeds from sale of property, plant, and equipment 29,200 Payments for other assets (20,034) (34,475) ----------- ----------- Net cash used for investing activities (1,377,224) (36,299) Financing activities: Dividends paid (200,072) (201,136) Purchase and retirement of common stock -- (1,931,934) Common stock issued upon exercise of options -- 138,250 ----------- ----------- Net cash used for financing activities (200,072) (1,994,820) ----------- ----------- Increase (decrease) in cash and cash equivalents 72,733 (33,723) Cash and cash equivalents at beginning of year 1,029,586 1,121,437 ----------- ----------- Cash and cash equivalents at end of year $ 1,102,319 $ 1,087,714 =========== =========== See accompanying notes. 5 6 SPAN-AMERICA MEDICAL SYSTEMS, INC. NOTES TO FINANCIAL STATEMENTS (UNAUDITED) JULY 1, 2000 NOTE 1 - BASIS OF PRESENTATION The accompanying unaudited financial statements have been prepared in accordance with generally accepted accounting principles for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and footnotes required by generally accepted accounting principles for complete financial statements. In the opinion of management, all adjustments (consisting only of normal recurring accruals) considered necessary for a fair presentation have been included. Operating results for the three and nine-month periods ended July 1, 2000 are not necessarily indicative of the results that may be expected for the year ended September 30, 2000. For further information, refer to the Company's Annual Report on Form 10-K for the year ended October 2, 1999. NOTE 2 - SALE OF CONTRACT PACKAGING BUSINESS UNIT The Company's earnings for the third quarter of fiscal 1999 included a one-time after-tax gain of $365,270, or $0.15 per diluted share, related to the sale of substantially all of the assets of its contract packaging business unit in February 1998. The purchase price for the contract packaging assets was $2.3 million, with $1.84 million paid in cash at closing and the remainder financed by Span-America over five years. No gain or loss was recorded at the time of the sale due to the uncertainty of collectibility of the amount financed. The purchasers of the business unit chose an early payment option on an outstanding warrant and note due to the Company. Because the Company assigned no value to the amount of the note and warrant at closing, the early payment resulted in a one-time gain. The gain, net of taxes, is shown as income from discontinued operations. Operating results of the discontinued contract packaging operations are as follows: Three Months Ended Nine Months Ended -------------------------- -------------------------- July 1, 2000 July 3, 1999 July 1, 2000 July 3, 1999 ------------ ------------ ------------ ------------ Gain on sale of business unit $-- $566,270 $-- $566,270 Provision for income taxes -- 201,000 -- 201,000 --- -------- --- -------- Income from discontinued operation $-- $365,270 $-- $365,270 === ======== === ======== 6 7 NOTE 3 - EARNINGS PER COMMON SHARE The following table sets forth the computation of basic and diluted earnings per share in accordance with SFAS 128, "Earnings Per Share." Three Months Ended Nine Months Ended --------------------------- ----------------------------- July 1, 2000 July 3, 1999 July 1, 2000 July 3, 1999 ------------- ------------ ------------ ------------ Numerator for basic and diluted earnings per share: Income (loss) from continuing operations $ 274,639 $ (51,110) $ 684,429 $ 27,446 Income from discontinued operations, net of income taxes 365,270 365,270 ---------- ----------- ---------- ------------ Net income $ 274,639 $ 314,160 $ 684,429 $ 392,716 ========== =========== ========== ============ Denominator: Denominator for basic earnings per share weighted average shares 2,503,400 2,504,760 2,500,499 2,609,514 Effect of dilutive securities: Employee and board stock options 865 2,726 288 26,974 ---------- ----------- ---------- ------------ Denominator for diluted earnings per share: Adjusted weighted average shares and assumed conversions 2,504,265 2,507,486 2,500,787 2,636,488 ========== =========== ========== ============ Income (loss) per share from continuing operations: Basic $ 0.11 $ (0.02) $ 0.27 $ 0.01 Diluted $ 0.11 $ (0.02) $ 0.27 $ 0.01 Income per share from discontinued operations, net of income taxes: Basic -- 0.15 -- 0.14 Diluted -- 0.15 -- 0.14 ---------- ----------- ---------- ------------ Net income: Basic $ 0.11 $ 0.13 $ 0.27 $ 0.15 Diluted $ 0.11 $ 0.13 $ 0.27 $ 0.15 ========== =========== ========== ============ NOTE 4 - INVENTORIES The components of inventories are as follows: July 1, 2000 Oct. 2, 1999 ------------ ------------ Raw Materials $1,698,497 $ 1,440,327 Finished Goods 546,826 746,109 ---------- ----------- $2,245,323 $ 2,186,436 ========== =========== 7 8 NOTE 5 - PROPERTY AND EQUIPMENT Property and equipment, at cost, is summarized by major classification as follows: July 1, 2000 Oct. 2, 1999 ------------ ------------ Land $ 317,343 $ 317,343 Land improvements 240,016 240,016 Buildings 3,700,111 3,700,111 Machinery and equipment 5,684,688 5,351,931 Furniture and fixtures 532,976 517,552 Automobiles 9,520 9,520 Leasehold improvements 66,006 66,006 ----------- ----------- 10,550,660 10,202,479 Less accumulated depreciation 7,083,601 6,742,174 ----------- ----------- 3,467,059 $ 3,460,305 =========== =========== NOTE 6 - OTHER ASSETS Other assets consist of the following: July 1, 2000 Oct. 2, 1999 ------------ ------------ Patents, net of accumulated amortization of $874,286 (2000) and $793,223 (1999) $ 430,842 $ 491,871 Cash value of life insurance policies 1,401,212 1,347,627 Other 94,279 47,110 ----------- ----------- $ 1,926,333 $ 1,886,608 =========== =========== 8 9 NOTE 7 - OPERATIONS AND INDUSTRY SEGMENTS The company reports on two segments of business: medical and custom products. This industry segment information corresponds to the markets in the United States for which the Company manufactures and distributes its polyurethane foam and packaging products and therefore complies with the requirements of SFAS 131 "Disclosures about Segments of an Enterprise and Related Information." The following table summarizes certain information on industry segments: Three Months Ended Nine Months Ended ----------------------------- ------------------------------ July 1, 2000 July 3, 1999 July 1, 2000 July 3, 1999 ------------ ------------ ------------ ------------ Net Sales: Medical $ 3,801,028 $ 3,511,682 $ 11,322,935 $ 11,241,320 Custom products 3,048,754 2,107,853 7,773,761 6,054,884 ------------ ------------ ------------ ------------ Total 6,849,782 5,619,535 19,096,696 17,296,204 ============ ============ ============ ============ Operating Profit (Loss): Medical 265,214 6,886 864,537 611,563 Custom products 86,054 (90,941) 94,266 (582,069) ------------ ------------ ------------ ------------ Total 351,268 (84,055) 958,803 29,494 Corporate expense (90,163) (69,858) (290,228) (235,762) Other income 164,534 75,803 391,854 249,714 ------------ ------------ ------------ ------------ Income (loss) before income taxes and discontinued operations $ 425,639 $ (78,110) $ 1,060,429 $ 43,446 ============ ============ ============ ============ Total sales by industry segment include sales from unaffiliated customers, as reported in the Company's statements of income. In calculating operating profit, non-allocable general corporate expenses, interest expense, other income, and income taxes are not included, but certain corporate operating expenses incurred for the benefit of all segments are included on an allocated basis. NOTE 8 - CONTINGENCIES From time to time the company is a defendant in legal actions involving claims arising in the normal course of business. The company believes that, as a result of legal defenses and insurance arrangements, none of these actions should have a material adverse effect on its operations or financial condition. 9 10 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF INTERIM FINANCIAL CONDITION AND RESULTS OF OPERATIONS RESULTS OF OPERATIONS Net sales for the third quarter of fiscal 2000 increased 22% to $6.8 million compared with $5.6 million in the third quarter of fiscal 1999. For the year to date in fiscal 2000, net sales increased 10% to $19.1 million from $17.3 million in the same period last year. The increases in sales for both the quarter and year to date were primarily due to higher sales in the custom products segment, resulting from increased demand for consumer pillows and mattress pads. Earnings from continuing operations for the third quarter of 2000 were $274,600 or 11 cents a diluted share, compared with a loss of $51,100 or 2 cents a diluted share, in the third quarter of fiscal 1999. Most of the earnings growth during the quarter was due to higher sales volume, lower administrative expenses, and continued improvements in manufacturing efficiencies. Additionally, there were higher royalties and investment income during the quarter. Last year, net income for the third quarter included a one-time gain related to the 1998 sale of the Company's contract packaging business. The gain resulted in after-tax income from discontinued operations of $365,300 or 15 cents a diluted share. Earnings from continuing operations for the year to date were $684,400 or 27 cents a diluted share, compared with $27,400 or 1 cent a diluted share, in the first nine months of fiscal 1999. The year-to-date increase was due mostly to the higher sales volume and, to a lesser extent, lower selling costs and higher non-operating income. The Company's total medical sales increased by 8% to $3.8 million in the third quarter this year from $3.5 million in the same quarter last year. Medical mattress sales were up 59% in the third quarter as a result of healthy demand for our GeoMattress product line. Sales of seating products were up 9% during the quarter, while sales of overlays and positioners were down 14% and 7%, respectively. For the year to date in fiscal 2000, medical sales rose 1% to $11.3 million from $11.2 million in the same period last year due to an increase in unit sales of mattresses which was mostly offset by declines in overlay sales. Management expects that sales of medical products for the remainder of fiscal 2000 will be higher than those of the same period in fiscal 1999. Sales of custom products increased by 45% during the third quarter to $3.0 million from $2.1 million in the same period last year. Year-to-date sales of custom products increased 28% to $7.8 million from $6.1 million in the same period last year. The sales increases resulted from higher demand for consumer mattress pads and pillows sold through our marketing partner, Louisville Bedding Company. Management expects that custom product sales during the fourth quarter will be similar to the previous quarters in fiscal 2000. 10 11 The Company's gross profit increased by approximately 26% to $1.9 million for the third quarter of 2000 from $1.5 million in the third quarter of fiscal 1999. The gross margin percentage for the third quarter of fiscal 2000 increased to 28% compared with 27% in the third quarter last year. Year-to-date gross profit increased 17% to $5.6 million in the first nine months of fiscal 2000 from $4.7 million for the same period last year. The year-to-date gross margin increased to 29% compared with 27% for the same period last year. The increases in gross profit level and gross margin percentage resulted from higher sales volume and improved manufacturing efficiencies. Management expects the Company's gross margin percentage for fiscal 2000 to be slightly higher than that of fiscal 1999. Sales and marketing expenses increased by 1% to $1.1 million during the third quarter of fiscal 2000 compared with the same quarter last year. For the year to date in fiscal 2000, these expenses declined 2% to $3.2 million in fiscal 2000 compared with $3.3 million for the same period last year. The changes were due to small variances in a number of expense categories. Total sales and marketing expenses for fiscal 2000 are expected to be slightly higher than those of fiscal 1999 as the Company expects to increase its investment in marketing and product development during the next several quarters. General and administrative expenses decreased 3% for the third quarter of fiscal 2000 to $576,000 compared with $596,000 in the third fiscal quarter of last year. For the year-to-date in fiscal 2000, general and administrative expenses remained level at $1.65 million compared with the same period in fiscal 1999. The decrease in general and administrative expenses for the third quarter of fiscal 2000 resulted from lower payroll and professional fee expense. General and administrative expenses for fiscal year 2000 are expected to be similar to those of fiscal 1999. Non-operating income increased by 117% to $165,000 in the third quarter of fiscal 2000 compared with the same quarter last year. For the first nine months of fiscal 2000 non-operating income increased by 57% to $392,000 compared with the same period last year. The increases for the quarter and year-to-date were due to higher royalty and interest income. Non-operating income for the third quarter also included a gain on the sale of assets of $25,000. Management expects non-operating income in the fourth quarter to be lower than third quarter levels but similar to first and second quarter levels. During the first nine months of fiscal 2000, the Company paid dividends of $200,072, or 29% of net income for the year-to-date period. This amount represented two quarterly dividends of $.025 per share and one quarterly dividend of $.03 per share. The statements contained in "Results of Operations" which are not historical facts are forward-looking statements that involve risks and uncertainties. Management wishes to caution the reader that these forward-looking statements such as the Company's expectations for future sales and expense levels compared with previous periods are forecasts. Actual events or results may differ materially as a result of risks facing the Company. Such risks include but are not limited to: (a) the loss of a major distributor of the Company's products, (b) the inability to achieve anticipated sales volume, (c) changes in relationships with large customers, (d) the impact of competitive products and pricing, (e) government reimbursement 11 12 changes in the medical market, (f) FDA regulation of medical device manufacturing, (g) raw material cost increases, and other risks referenced in the Company's Annual Report on Form 10-K. LIQUIDITY AND CAPITAL RESOURCES The Company generated cash from operations of approximately $1.6 million during the first three quarters of fiscal 2000 compared with $2.0 million in the same period last year. The Company's working capital increased by $560,000 during the nine months ended July 1, 2000. In addition, the current ratio decreased to 3.5 at July 1, 2000 from 4.5 at fiscal year end 1999. Accounts receivable, net of allowances, increased by $607,000 or 17% to $4.1 million at the end of the third quarter of fiscal 2000 compared with $3.5 million at the end of fiscal 1999. The majority of the increase was due to higher sales levels. All of the Company's accounts receivable are unsecured. Inventory levels increased 3% or $59,000 to $2.2 million at the end of the third quarter of fiscal 2000. Management expects inventory levels during the remainder of fiscal 2000 to be similar to those of fiscal 1999. Net property and equipment remained level during the first nine months of fiscal 2000. Capital expenditures of $416,000 were offset by normal depreciation expense. Management does not expect to make significant capital expenditures during the fourth quarter of fiscal 2000. The Company's trade accounts payable increased by $749,000 or 59% compared with fiscal year end 1999, reflecting normal monthly fluctuations and increased revenues and associated costs. Accrued and sundry liabilities increased by $393,000 or 40% compared with fiscal year end 1999 as a result of increases in income taxes payable and accrued incentive compensation. Management believes that funds on hand, funds generated from operations, and funds available under the company's $2.5 million unused line of credit are adequate to finance operations and expected capital requirements during fiscal 2000. IMPACT OF INFLATION Inflation was not a significant factor for the Company during the third quarter of fiscal 2000. However, the Company expects its material costs to increase the fourth and future quarters due to anticipated raw material price increases. The Company's profit margin could be adversely affected to the extent that the Company is unable to pass along to its customers any increased costs. 12 13 YEAR 2000 The Company has completed its assessment and modification of all significant information technology systems that could be affected by the Year 2000. All changes have been tested and implemented, and the Company has experienced no significant Year 2000 problems to date. The Company has also reviewed its product lines and has determined that the products it has sold and will continue to sell do not require modification to be Year 2000 compliant. Management believes that it has resolved its material Year 2000 issues. In the event that unexpected Year 2000 issues arise, the Company has contingency plans for certain critical applications. These contingency plans involve, among other actions, manual workarounds, increasing inventories and adjusting staffing strategies. PART II. OTHER INFORMATION ITEM 1. Legal Proceedings The Company is from time to time party to various legal actions arising in the normal course of business. However, management believes that as a result of legal defenses and insurance arrangements with parties believed to be financially capable, there are no proceedings threatened or pending against the Company that, if determined adversely, would have a material adverse effect on the business or financial position of the Company. ITEM 2. Changes in Securities - None ITEM 3. Defaults Upon Senior Securities - None ITEM 4. Submission of Matters to a Vote of Security Holders - None ITEM 5. Other Information - None ITEM 6. Exhibits & Reports on Form 8-K (a) Exhibit 27 - Financial Data Schedule (For SEC Use Only) (b) The Company filed a Form 8-K on June 1, 2000 and a Form 8-K/A on June 6, 2000, both regarding a change in the Company's independent auditors effective May 25, 2000. 13 14 SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. SPAN-AMERICA MEDICAL SYSTEMS, INC. /s/ Richard C. Coggins ------------------------------------- Richard C. Coggins Chief Financial Officer /s/ James D. Ferguson ------------------------------------- James D. Ferguson President and Chief Executive Officer DATE: August 11, 2000 14