1 SECURITIES AND EXCHANGE COMMISSION WASHINGTON, D.C. ---------------------------------- FORM 10-Q ---------------------------------- QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934. For the Quarterly Period Ended June 30, 2001 OR TRANSITIONAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the Transition Period From _________ to ________. Commission File Number 0-11392 SPAN-AMERICA MEDICAL SYSTEMS, INC. ---------------------------------- (Exact name of Registrant as specified in its charter) South Carolina 57-0525804 ------------------------------- ---------------------- (State or other jurisdiction of (IRS Employer incorporation or organization) Identification Number) 70 Commerce Center Greenville, South Carolina 29615 -------------------------------- (Address of Principal Executive Offices) (Zip Code) Registrant's telephone number, including area code: (864) 288-8877 Not Applicable Former name, former address and former fiscal year, if changed since last report. Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter periods that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes [X] No ___ APPLICABLE ONLY TO CORPORATE ISSUERS Indicate the number of shares outstanding of each of the issuer's class of common stock, as of the latest practical date. Common Stock, No Par Value - 2,517,400 shares as of August 1, 2001. 2 INDEX SPAN-AMERICA MEDICAL SYSTEMS, INC. PART I. FINANCIAL INFORMATION Item 1. Financial Statements (Unaudited) Balance Sheets - June 30, 2001 and September 30, 2000.........................3 Statements of Income - three and nine months ended June 30, 2001 and July 1, 2000.........................................................4 Statements of Cash Flows - nine months ended June 30, 2001 and July 1, 2000.............................................................5 Notes to Financial Statements - June 30, 2001.................................6 Item 2. Management's Discussion and Analysis of Interim Financial Condition and Results of Operations......................................9 PART II. OTHER INFORMATION..................................................13 Item 1. Legal Proceedings Item 2. Changes in Securities Item 3. Defaults upon Senior Securities Item 4. Submission of Matters to a Vote of Security Holders Item 5. Other Information Item 6. Exhibits and Reports on Form 8-K SIGNATURES...................................................................14 2 3 Part 1. FINANCIAL INFORMATION Item 1. Financial Statements Span-America Medical Systems, Inc. Balance Sheets June 30, Sept. 30, 2001 2000 (Unaudited) (Note) ----------- ----------- Assets Current assets: Cash and cash equivalents $ 910,352 $ 587,663 Securities available for sale 4,851,888 4,402,770 Accounts receivable, net of allowances of $345,000 (2001) and $390,000 (2000) 4,281,226 4,291,586 Inventories (Note 2) 2,226,675 2,066,482 Prepaid expenses and deferred income taxes 338,643 380,423 ----------- ----------- Total current assets 12,608,784 11,728,924 Property and equipment, net (Note 3) 3,264,356 3,346,200 Cost in excess of fair value of net assets acquired, net of accumulated amortization of $990,909 (2001) and $880,342 (2000) 1,960,986 2,071,554 Other assets (Note 4) 2,073,955 2,014,170 ----------- ----------- $19,908,081 $19,160,848 =========== =========== Liabilities and Shareholders' Equity Current liabilities: Accounts payable $ 2,005,383 $ 1,576,688 Accrued and sundry liabilities 1,167,225 1,481,541 ----------- ----------- Total current liabilities 3,172,608 3,058,229 Deferred income taxes 168,000 168,000 Deferred compensation 1,013,216 1,031,038 Shareholders' equity Common stock, no par value, 20,000,000 shares authorized; issued and outstanding shares 2,511,400 (2001) and 2,503,400 (2000) 68,000 28,000 Retained earnings 15,486,257 14,875,581 ----------- ----------- Total shareholders' equity 15,554,257 14,903,581 ----------- ----------- Contingencies (Note 8) $19,908,081 $19,160,848 =========== =========== See accompanying notes. Note: The Balance Sheet at September 30, 2000 has been derived from the audited financial statements at that date. 3 4 Span-America Medical Systems, Inc. Statements of Income (Unaudited) Three Months Ended Nine Months Ended -------------------------- ---------------------------- June 30, July 1, June 30, July 1, 2001 2000 2001 2000 ---------- ---------- ----------- ----------- Net sales $7,346,663 $6,849,782 $20,983,818 $19,096,696 Cost of goods sold 5,101,288 4,912,265 14,673,955 13,545,542 ---------- ---------- ----------- ----------- Gross profit 2,245,375 1,937,517 6,309,863 5,551,154 Selling and marketing expenses 1,414,601 1,099,948 3,836,266 3,228,370 General and administrative expenses 480,097 576,464 1,648,010 1,654,209 ---------- ---------- ----------- ----------- 1,894,698 1,676,412 5,484,276 4,882,579 ---------- ---------- ----------- ----------- Operating income 350,677 261,105 825,587 668,575 Non-operating income: Investment income 45,482 53,894 148,672 145,267 Royalty income and other 117,540 110,640 312,203 246,587 ---------- ---------- ----------- ----------- 163,022 164,534 460,875 391,854 Income before income taxes 513,699 425,639 1,286,462 1,060,429 Provision for income taxes 180,000 151,000 450,000 376,000 ---------- ---------- ----------- ----------- Net income $ 333,699 $ 274,639 $ 836,462 $ 684,429 ========== ========== =========== =========== Net income per share of common stock (Note 5) Basic $ 0.13 $ 0.11 $ 0.33 $ 0.27 Diluted $ 0.13 $ 0.11 $ 0.33 $ 0.27 Dividends per common share $ 0.03 $ 0.03 $ 0.09 $ 0.08 Weighted average shares outstanding: Basic 2,511,400 2,503,400 2,508,382 2,500,499 Diluted 2,534,937 2,504,265 2,528,771 2,500,787 See accompanying notes. 4 5 Span-America Medical Systems, Inc. Statements of Cash Flows (Unaudited) Nine Months Ended ------------------------------ June 30, July 1, 2001 2000 ------------ ----------- Operating activities: Net income $ 836,462 $ 684,429 Adjustments to reconcile net income to net cash provided by operating activities: Depreciation and amortization 477,389 547,394 Provision for losses on accounts receivable 28,872 (90,000) Gain on sale and disposal of property, plant and equipment (24,627) Decrease (increase) in cash value of life insurance 283 (53,586) Deferred compensation (17,822) (16,502) Changes in operating assets and liabilities: Accounts receivable (12,630) (526,998) Inventory (160,193) (58,887) Prepaid expenses and other assets (4,280) 46,792 Accounts payable and accrued expenses 114,379 1,142,014 ----------- ----------- Net cash provided by operating activities 1,262,460 1,650,029 Investing activities: Purchases of marketable securities (880,000) (970,000) Proceeds from sales of marketable securties 425,000 -- Purchases of property, plant and equipment (202,914) (416,390) Proceeds from sale of property, plant, and equipment 29,200 Payments for other assets (56,071) (20,034) ----------- ----------- Net cash used for investing activities (713,985) (1,377,224) Financing activities: Dividends paid (225,786) (200,072) ----------- ----------- Increase in cash and cash equivalents 322,689 72,733 Cash and cash equivalents at beginning of year 587,663 1,029,586 ----------- ----------- Cash and cash equivalents at end of year $ 910,352 $ 1,102,319 =========== =========== See accompanying notes. 5 6 SPAN-AMERICA MEDICAL SYSTEMS, INC. NOTES TO FINANCIAL STATEMENTS (UNAUDITED) JUNE 30, 2001 NOTE 1 - BASIS OF PRESENTATION The accompanying unaudited financial statements have been prepared in accordance with accounting principles generally accepted in the United States of America for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and footnotes required by accounting principles generally accepted in the United States of America for complete financial statements. In the opinion of management, all adjustments (consisting only of normal recurring accruals) considered necessary for a fair presentation have been included. Operating results for the nine month period ended June 30, 2001 are not necessarily indicative of the results that may be expected for the year ended September 29, 2001. For further information, refer to the Company's Annual Report on Form 10-K for the year ended September 30, 2000. NOTE 2 - INVENTORIES The components of inventories are as follows: June 30, 2001 Sep. 30, 2000 ------------- ------------- Raw Materials $1,609,009 $1,564,539 Finished Goods 617,666 501,943 ------------- ------------- $2,226,675 $2,066,482 ============= ============= NOTE 3 - PROPERTY AND EQUIPMENT Property and equipment, at cost, is summarized by major classification as follows: June 30, 2001 Sep. 30, 2000 ------------- ------------- Land $ 317,343 $ 317,343 Land improvements 240,016 240,016 Buildings 3,700,111 3,700,111 Machinery and equipment 5,766,012 5,565,181 Furniture and fixtures 535,684 533,601 Automobiles 9,520 9,520 Leasehold improvements 11,345 11,345 ------------- ------------- 10,580,031 10,377,117 Less accumulated depreciation 7,315,675 7,030,917 ------------- ------------- $ 3,264,356 $ 3,346,200 ============= ============= NOTE 4 - OTHER ASSETS Other assets consist of the following: June 30, 2001 Sep. 30, 2000 ------------- ------------- Patents, net of accumulated amortization of $983,501 (June 2001) and $901,437 (Sep. 2000) $ 374,192 $ 425,185 Cash value of life insurance policies 1,442,003 1,442,286 Other 257,760 146,699 ------------- ------------- $ 2,073,955 $ 2,014,170 ============= ============= 6 7 NOTE 5 - EARNINGS PER COMMON SHARE The following table sets forth the computation of basic and diluted earnings per share in accordance with Statement of Financial Accounting Standards (SFAS) No. 128, "Earnings Per Share." Three Months Ended Nine Months Ended June 30, 2001 July 1, 2000 June 30, 2001 July 1, 2000 ------------- ------------ ------------- ------------ Numerator for basic and diluted earnings per share: Net income $ 333,699 $ 274,639 $ 836,462 $ 684,429 ========== ========== ========== ========== Denominator: Denominator for basic earnings per share weighted average shares 2,511,400 2,503,400 2,508,382 2,500,499 Effect of dilutive securities: Employee and board stock options 23,537 865 20,389 288 ---------- ---------- ---------- ---------- Denominator for diluted earnings per share: Adjusted weighted average shares and assumed conversions 2,534,937 2,504,265 2,528,771 2,500,787 ========== ========== ========== ========== Net income per share: Basic $ 0.13 $ 0.11 $ 0.33 $ 0.27 Diluted $ 0.13 $ 0.11 $ 0.33 $ 0.27 NOTE 6 - OPERATIONS AND INDUSTRY SEGMENTS The company reports on two segments of business: medical and custom products. This industry segment information corresponds to the markets in the United States for which the Company manufactures and distributes its polyurethane foam and packaging products and therefore complies with the requirements of SFAS 131 "Disclosures about Segments of an Enterprise and Related Information." The following table summarizes certain information on industry segments: <Table> <Caption> Three Months Ended Nine Months Ended June 30, 2001 July 1, 2000 June 30, 2001 July 1, 2000 ------------- ------------ ------------- ------------ Net sales: Medical $ 4,487,789 $ 3,801,028 $ 12,846,060 $ 11,322,935 Custom products 2,858,874 3,048,754 8,137,758 7,773,761 ----------- ----------- ------------ ------------ Total 7,346,663 6,849,782 20,983,818 19,096,696 =========== =========== ============ ============ Operating profit (loss): Medical 472,018 265,214 1,239,574 864,537 Custom products (23,176) 86,054 (30,388) 94,266 ----------- ----------- ------------ ------------ Total 448,842 351,268 1,209,186 958,803 Corporate expense (98,165) (90,163) (383,599) (290,228) Other income 163,022 164,534 460,875 391,854 ----------- ----------- ------------ ------------ Income before income taxes $ 513,699 $ 425,639 $ 1,286,462 $ 1,060,429 =========== =========== ============ ============ </Table> 7 8 Total sales by industry segment include sales from unaffiliated customers, as reported in the Company's statements of income. In calculating operating profit, non-allocable general corporate expenses, interest expense, other income, and income taxes are not included, but certain corporate operating expenses incurred for the benefit of all segments are included on an allocated basis. NOTE 7 - RECENT PRONOUNCEMENTS The Securities and Exchange Commission issued Staff Accounting Bulletin No. 101 on December 3, 1999. SAB 101 provides the staff's views in applying generally accepted accounting principles to selected revenue recognition issues. The Company has applied the accounting and disclosure requirements of SAB 101. No changes were required to its accounting policies as a result of this adoption. In June 2001, the Financial Accounting Standards Board (FASB) issued SFAS No. 141 - "Business Combinations." This statement addresses accounting and reporting for all business combinations and defines the purchase method as the only acceptable method. The statement is effective for all business combinations initiated after June 30, 2001. Also in June 2001, the FASB issued SFAS No. 142 - "Goodwill and Other Intangible Assets." This statement addresses how goodwill and other intangible assets should be accounted for at their acquisition (except for those acquired in a business combination) and after they have been initially recognized in the financial statements. The statement is effective for all fiscal years beginning after December 15, 2001. The Company is currently evaluating the impact that these new standards will have on its financial statements. NOTE 8 - CONTINGENCIES From time to time the company is a defendant in legal actions involving claims arising in the normal course of business. The company believes that, as a result of legal defenses and insurance arrangements, none of these actions should have a material adverse effect on its operations or financial condition. 8 9 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF INTERIM FINANCIAL CONDITION AND RESULTS OF OPERATIONS RESULTS OF OPERATIONS Net sales for the third quarter of fiscal 2001 rose 7% to $7.3 million compared with $6.8 million in the third quarter of fiscal 2000. For the year to date in fiscal 2001, net sales increased 10% to $21.0 million from $19.1 million in the same period last year. The increase in sales for the third quarter was mostly due to higher medical mattress sales. The increase in net sales for the year to date resulted from higher sales volume in both the medical and custom products segments. Net income for the third quarter of fiscal 2001 rose 22% to $334,000 or 13 cents a diluted share, compared with $275,000 or 11 cents a diluted share, in the third quarter of fiscal 2000. The earnings increase during the quarter was due to higher medical sales volume, a more profitable product mix, and lower manufacturing overhead and administrative expenses. Net income for the year to date increased 22% to $836,000 or 33 cents a diluted share, compared with $684,000 or 27 cents a diluted share, in the first nine months of fiscal 2000. The year-to-date increase was due mostly to the higher sales volume and a favorable product mix. The Company's total medical sales increased 18% to $4.5 million in the third quarter this year from $3.8 million in the same quarter last year. Medical mattress sales were up 32% in the third quarter while sales of overlays, positioners, and seating products increased by 1%, 7%, and 8%, respectively. For the year to date in fiscal 2001, medical sales rose 13% to $12.8 million from $11.3 million in the same period last year due mostly to an increase in unit sales of mattresses which rose by 36%. During the year-to-date period, sales of overlays declined by 6%, while sales of positioners and seating products increased by 5% and 6%, respectively. Management expects that sales of medical products for the remainder of fiscal 2001 will be similar to those of the same period in fiscal 2000. Sales in the custom products segment decreased by 6% during the third quarter to $2.86 million from $3.05 million in the same period last year. The decline occurred entirely in our industrial product lines which have been weak due to the slowing economy. Sales of industrial products tend to be sensitive to economic cycles and were soft during the first three quarters of fiscal 2001. Year-to-date sales of custom products increased 5% to $8.1 million from $7.8 million in the same period last year. The sales increase for the year to date resulted from higher demand for consumer mattress pads and pillows sold through our marketing partner, Louisville Bedding Company. Management expects that sales in the custom products segment during the remainder of fiscal 2001 will be similar to those of the same quarter in fiscal 2000. 9 10 The Company's gross profit increased 16% to $2.24 million for the third quarter of 2001 compared with $1.94 million in the third quarter of fiscal 2000. The gross margin percentage for the third quarter of fiscal 2001 increased to 30.6% compared with 28.3% in the third quarter last year. Year-to-date gross profit increased 14% to $6.31 million in the first nine months of fiscal 2001 from $5.55 million for the same period last year. The year-to-date gross margin percentage increased to 30.1% from 29.1% for the same period last year. The increases in gross profit level and gross margin percentage resulted from higher sales volume and a more profitable product mix as medical sales, which generally have a higher gross margin, grew faster than sales of custom products. The medical segment has a higher gross margin than the custom products segment mainly because many of the Company's medical products are patented and proprietary. Management expects the Company's gross margin percentage for fiscal 2001 to be slightly higher than that of fiscal 2000. Sales and marketing expenses increased by 29%, or $315,000, to $1.4 million during the third quarter of fiscal 2001 compared with the same quarter last year. For the year to date in fiscal 2001, these expenses increased, 19% or $608,000, to $3.8 million in fiscal 2001 compared with $3.2 million for the same period last year. The changes were due to increases in commissions, shipping expense, product development expense, and evaluation samples. Total sales and marketing expenses for fiscal 2001 are expected to be higher than those of fiscal 2000. General and administrative expenses decreased 17% for the third quarter of fiscal 2001 to $480,000 compared with $576,000 in the third fiscal quarter of last year. The decrease in administrative expenses resulted primarily from a decline in bad debt expense. For the year-to-date, general and administrative expenses were flat at $1.6 million compared with the same period last year. General and administrative expenses for fiscal year 2001 are expected to be similar to those of fiscal 2000. Investment income decreased by 16% to $45,500 in the third quarter of fiscal 2001 compared with $53,900 in the same quarter last year. The decrease for the quarter was due to lower interest rates on the Company's floating rate debt securities. For the first nine months of fiscal 2001 investment income increased by 2% to $148,700 compared with $145,300 in the same period last year. The year-to-date increase was due to higher marketable securities balances during the period. Royalty income and other increased 6% to $117,500 in the third quarter of fiscal 2001 and rose 27% to $312,200 for the year-to-date as a result of increased royalty income on a shielded syringe product licensed to Becton & Dickinson. Management expects total non-operating income for the remainder of fiscal 2001 to be similar to that of the same period in fiscal 2000. During the first nine months of fiscal 2001, the Company paid dividends of $225,800 or 27% of net income for the year-to-date period. This amount represented three quarterly dividends of $.03 per share. 10 11 The statements contained in "Results of Operations" which are not historical facts are forward-looking statements that involve risks and uncertainties. Management wishes to caution the reader that these forward-looking statements such as the Company's expectations for future sales and expense levels compared with previous periods are forecasts. Actual events or results may differ materially as a result of risks facing the Company. Such risks include but are not limited to: (a) the loss of a major distributor of the Company's products, (b) the inability to achieve anticipated sales volume, (c) changes in relationships with large customers, (d) the impact of competitive products and pricing, (e) government reimbursement changes in the medical market, (f) FDA regulation of medical device manufacturing, (g) raw material cost increases, and other risks referenced in the Company's Annual Report on Form 10-K. LIQUIDITY AND CAPITAL RESOURCES The Company generated cash from operations of $1.26 million during the first three quarters of fiscal 2001 compared with $1.65 in the same period last year. The decline in cash flow for the first nine months of fiscal 2001 was due mostly to higher inventory levels and a decrease in accrued liabilities during the period. The Company's working capital increased by $765,000 or 9% during the nine months ended June 30, 2001 as a result of higher cash, marketable securities, and inventory levels. In addition, the current ratio increased to 4.0 at June 30, 2001 from 3.8 at fiscal year end 2000. Accounts receivable, net of allowances, remained level at $4.3 million at the end of the third quarter of fiscal 2001 compared to the end of fiscal 2000. Average collection time for the year-to-date in fiscal 2001 was 54.5 days compared with 52.7 days for the same period last year. All of the Company's accounts receivable are unsecured. Inventory levels increased 8% or $160,000 to $2.2 million at the end of the third quarter of fiscal 2001 compared with $2.1 million at the end of fiscal 2000. The increase occurred primarily in the areas of consumer finished goods and medical raw materials, and was related to increased sales volume in both areas. Management expects inventory levels during the remainder of fiscal 2001 to be similar to those of fiscal 2000. Net property and equipment declined 2% during the first nine months of fiscal 2001. Capital expenditures of $203,000 were offset by normal depreciation expense. Management does not expect to make significant capital expenditures during the remainder of fiscal 2001. From time to time, the Company purchases forward contracts for foreign currency to lock in exchange rates for future payments on manufacturing equipment ordered by the Company. The foreign exchange contracts are used to eliminate foreign currency fluctuations during the 6-9 month period between the time the order is placed and the time of the final payment. Realized gains and losses on the contracts would not be incurred unless the Company cancelled the equipment order after entering into the forward contracts. Unrealized gains and losses on open contracts are not material to the Company's results of operations or financial condition. 11 12 The Company's trade accounts payable increased by $429,000 or 27% compared with fiscal year end 2000, reflecting normal monthly fluctuations. Accrued and sundry liabilities decreased by $314,000 or 21% compared with fiscal year end 2000 as a result of decreases in accrued incentive compensation and medical insurance expense. Management believes that funds on hand and funds generated from operations are adequate to finance operations and expected capital requirements during fiscal 2001. IMPACT OF INFLATION Inflation was not a significant factor for the Company during the third quarter of fiscal 2001. However, an increase in future inflation rates could affect the Company primarily through higher raw material costs. The Company would attempt to recover potential cost increases through higher sales prices on its products. However, because of market competition, there can be no assurance that we would be able to fully offset the higher material costs. Consequently, the Company's profit margin could be adversely affected to the extent that we are unable to pass these increased costs along to our customers or to otherwise offset cost increases. ITEM 3. MARKET RISK The Company's market risk exposure is the potential loss arising from changes in interest rates and its impact on investment securities. As of June 30, 2001, the Company held $4.85 million in securities available for sale. These securities consisted primarily of bonds called "variable rate demand notes" or "low floaters," which are issued by corporations or municipalities and are backed by bank letters of credit. The interest rates on the bonds are floating rates, which are reset weekly based on market rates for comparable securities. The bonds have varying maturities but can be liquidated by the Company at anytime with seven day's notice. Using the level of securities available for sale at quarter end, a 1% change in interest rates for a full year would change after tax earnings by approximately $48,000. In addition, the Company's other assets at June 30, 2001 included $1.4 million in cash value of life insurance. The cash value is invested either in a fixed income life insurance contract or in portfolios of The Prudential Series Fund, Inc. (the "Fund"). The fixed account options are similar to fixed income bond funds and are therefore subject to interest rate and company risk. The Fund portfolios invest in common stocks and bonds in accordance with their individual investment objectives. These portfolios are exposed to stock market and interest rate risk similar to comparable mutual funds. Management is unable to quantify this risk, but we believe that normal market and interest rate fluctuations (such as those seen in the last 15 years) would not have a material effect on the financial position of the Company. 12 13 PART II. OTHER INFORMATION ITEM 1. Legal Proceedings The Company is from time to time party to various legal actions arising in the normal course of business. However, management believes that as a result of legal defenses and insurance arrangements with parties believed to be financially capable, there are no proceedings threatened or pending against the Company that, if determined adversely, would have a material adverse effect on the business or financial position of the Company. ITEM 2. Changes in Securities - None ITEM 3. Defaults Upon Senior Securities - None ITEM 4. Submission of Matters to a Vote of Security Holders - None ITEM 5. Other Information - None ITEM 6. Exhibits & Reports on Form 8-K (a) None. (b) None. 13 14 SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. SPAN-AMERICA MEDICAL SYSTEMS, INC. /s/ Richard C. Coggins ------------------------------------- Richard C. Coggins Chief Financial Officer /s/ James D. Ferguson ------------------------------------- James D. Ferguson President and Chief Executive Officer DATE: August 10, 2001 14