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SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-K
/X/ ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 FOR THE FISCAL YEAR ENDED
DECEMBER 31, 1996
/ / TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934
FOR THE TRANSITION PERIOD FROM ____ TO ____
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COMMISSION FILE NUMBER : 0-25642
COMMONWEALTH ALUMINUM CORPORATION
(Exact name of registrant as specified in its charter)
Delaware 13-3245741
(State of incorporation) (I.R.S. Employer Identification No.)
1200 Meidinger Tower
Louisville, Kentucky 40202
(Address of principal executive office) (Zip Code)
REGISTRANT'S TELEPHONE NUMBER, INCLUDING AREA CODE: (502) 589-8100
SECURITIES REGISTERED PURSUANT TO SECTION 12(b) OF THE ACT: NONE
SECURITIES REGISTERED PURSUANT TO SECTION 12(g) OF THE ACT:
COMMON STOCK; STOCK PURCHASE RIGHTS
Indicate by check mark whether the registrant (1) has filed all reports
required to be filed by Section 13 or 15(d) of the Securities Exchange Act of
1934 during the preceding 12 months (or for such shorter period that the
registrant was required to file such reports), and (2) has been subject to such
filing requirements for the past 90 days. Yes |X| No |_|
Indicate by check mark if disclosure of delinquent filers pursuant to
Item 405 of Regulation S-K is not contained herein, and will not be contained,
to the best of registrant's knowledge, in definitive proxy or information
statements incorporated by reference in Part III of this Form 10-K or any
amendment to this Form 10-K. |_|
The aggregate market value of the common stock held by non-affiliates
of the registrant as of February 19, 1997 was $190,635,000.
The number of shares outstanding of the registrant's common stock as of
February 19, 1997 was 10,202,500.
DOCUMENTS INCORPORATED BY REFERENCE
Portions of the definitive Proxy Statement dated March 14, 1997 for the
1997 Annual Meeting of Shareholders to be held April 17, 1997 are incorporated
by reference into Part III.
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COMMONWEALTH ALUMINUM CORPORATION
FORM 10-K
FOR THE YEAR ENDED DECEMBER 31, 1996
INDEX
PART I PAGE
----
Item 1. Business................................................................... 3
Item 2. Properties................................................................. 11
Item 3. Legal...................................................................... 11
Proceedings................................................................ 11
Item 4. Submission of Matters to a Vote of Security Holders........................ 11
Item E.O. Executive Officers of the Registrant....................................... 11
PART II
Item 5. Market for Registrant's Common Stock and Related Stockholder Matters....... 13
Item 6. Selected Financial Data.................................................... 14
Item 7. Management's Discussion and Analysis of Financial Condition and
Results of Operations.................................................... 15
Item 8. Financial Statements and Supplementary Data................................ 19
Item 9. Changes in and Disagreements with Accountants on Accounting
and Financial Disclosures................................................ 36
PART III
Item 10. Directors and Executive Officers of the Registrant......................... 36
Item 11. Executive Compensation..................................................... 36
Item 12. Security Ownership of Certain Beneficial Owners and Management............. 36
Item 13 Certain Relationships and Related Transactions............................. 36
PART IV
Item 14. Exhibits, Financial Statement Schedule and Reports on Form 8-K............. 36
Signatures................................................................. 40
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PART I
ITEM 1. BUSINESS.
Commonwealth Aluminum Corporation (the "Company") is one of
North America's leading manufacturers of aluminum sheet and, through its Alflex
Corporation subsidiary ("Alflex"), of electrical flexible conduit and prewired
armored cable.
The Company's aluminum sheet products are produced using the
conventional, direct-chill rolling ingot casting process at the Company's
multi-purpose aluminum rolling mill located in Lewisport, Kentucky, one of the
largest in North America, and by the continuous casting process at its
facilities located in Uhrichsville, Ohio ("Uhrichsville") and Carson, California
("Carson"). The Company operates paint lines at its facilities in Torrance,
California ("Torrance"); Bedford, Ohio ("Bedford"); and Lewisport, Kentucky
("Lewisport"). It operates a tube mill at the Carson operation and has a second
tube mill under construction in Bedford. The electrical flexible conduit and
prewired armored cable products are manufactured at the Alflex facilities in
Long Beach, California ("Long Beach"). The Ohio and California facilities were
acquired through the purchase by the Company of CasTech Aluminum Group Inc.
("CasTech") on September 20, 1996.
The aluminum sheet products manufactured by the Company are
generally referred to as common alloy products. They are produced in a number of
aluminum common alloys with thicknesses (gauge) of 0.008 to 0.250 inches, widths
of up to 72 inches, physical properties and packaging to meet customer
specifications. These products are sold to distributors and end-users,
principally for use in building and construction products such as roofing,
siding, windows and gutters; transportation equipment such as truck trailers and
bodies and automotive parts; beverage cans; and consumer durables such as
cookware, appliances and lawn furniture. The Carson and, beginning in 1997, the
Bedford facilities also fabricate aluminum sheet into welded tube products for
various markets. Substantially all of the Company's aluminum sheet products are
produced in response to specific customer orders. Following the acquisition of
CasTech in September 1996, the aluminum sheet operations of the Company have
been integrated into a single unit, with consolidated buying of aluminum scrap
and other raw materials, scheduling of plant production and marketing of
products. Production is expected to exceed one billion pounds of aluminum sheet
products in 1997. In 1995, the North American market for aluminum sheet
products, excluding aluminum beverage cans, was approximately five billion
pounds.
Alflex manufactures metallic (aluminum and steel) and
non-metallic (plastic) electrical flexible conduit and prewired armored cable,
principally from aluminum sheet manufactured by the Company. These products
provide mechanical protection for electrical wiring installed in buildings in
accordance with local building codes. Armored cable differs from electrical
conduit in that it is prewired by Alflex, whereas installers must pull wire
through electrical conduit when it is installed. These products are used
primarily by electrical contractors in the construction, renovation and
remodeling of commercial and industrial facilities and multi-family dwellings.
They also are used in the heating, ventilating and air-conditioning ("HVAC"),
original equipment manufacturers ("OEM") and Do-It-Yourself ("DIY") markets. The
products include preassembled and prepackaged products for the commercial and
DIY markets and commercial pre-fabricated wiring systems which provide
significant savings in labor and installation costs for end-users.
Historically, electrical wires were housed in rigid pipes in
the walls of buildings. Rigid pipe remains the most widely used means of
protecting wiring in commercial and other non-residential construction.
Electrical flexible conduit made from steel was introduced in the 1920s.
Flexible conduit is significantly easier to install than rigid pipe, resulting
in cost savings to the installer. Aluminum flexible conduit, introduced to the
market by Alflex, has in recent years become a significant factor due to its
ease of installation, lighter weight and ease of cutting compared to steel
flexible conduit or rigid pipe. In wet, harsh or corrosive environments,
non-metallic or plastic jacketed steel flexible conduit may
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be used. Armored cable (conduit with pre-installed wire) made of steel or
aluminum has captured an increasing share of the market from rigid pipe due to
its pre-assembly, ease of installation and overall cost effectiveness.
Pre-fabricated wiring systems consisting of armored cable cut to specified
lengths with pre-installed end connectors and junction boxes have recently been
introduced by Alflex, and the Company is optimistic that installations of this
product will increase as contractors become more familiar with the labor saving
potential of these electrical systems.
The Company estimates that at December 31, 1996 it had a
backlog of firm orders for which product specifications have been defined of
175.8 million pounds of aluminum sheet products with an aggregate sales price of
$163.2 million, compared to an estimated combined backlog of the Company and
CasTech of 193.1 million pounds with an aggregate sales price of $203.6 million
at December 31, 1995. Backlog is not a significant factor for the Company's
electrical products.
The CasTech Acquisition
- -----------------------
On September 20, 1996, the Company purchased all of the
outstanding shares of capital stock of CasTech for approximately $283 million
(including fees and expenses). CasTech was the nation's leading manufacturer of
continuous cast aluminum sheet and also a leading manufacturer of electrical
flexible conduit and prewired armored cable. The acquisition created the largest
independent aluminum rolling operation in the United States and is expected to
offer many strategic benefits including improved product mix, enhanced
technology, expanded geographic presence and cost savings.
The transaction was accounted for under the purchase method of
accounting and, unless otherwise stated, the information in this report includes
the acquired operations only from September 20, 1996.
Manufacturing
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The Company's aluminum sheet manufacturing facilities are
comprised of the Lewisport rolling mill and the former CasTech rolling mills
located in Uhrichsville and Carson and coating facilities located in Bedford and
Torrance.
The Lewisport mill uses the conventional, vertical
direct-chill, rolling ingot casting process. This process permits the production
of traditional aluminum sheet with strength, hardness, formability, finishing
and other characteristics preferred for many applications. The flexibility
permitted by this multi-purpose rolling mill enables the Company to target
higher margin products, to manufacture a variety of products with consistent
high quality and to respond quickly to shifts in market demand. In 1996, the
Lewisport mill produced 619 million pounds of aluminum sheet products, up from
599 million pounds in 1995. The increase in production was achieved by focusing
upon plant operating efficiencies, improving labor productivity, eliminating
manufacturing bottlenecks, emphasizing on-time production and delivery to
minimize scheduling disruptions, improving plant yields, improving plant
maintenance practices to increase machine utilization and increasing market
share by emphasizing quality, on-time delivery and customer service. Increased
production has reduced the unit costs of production, in part because a large
portion of the costs of a rolling mill are fixed costs which do not vary with
production volume. Unit costs of converting metal to aluminum sheet products at
Lewisport declined by 26% from 1991 to 1996 and are believed to be among the
lowest in the industry for plants using the conventional process. The Company
plans to increase production capacity at the Lewisport mill by continuing the
programs that have steadily increased production over the past five years. This
increase may require an increase in casting capacity as mentioned below under
"Casting and Rolling".
The Uhrichsville and Carson mills use low-cost, scrap-based
twin-belt continuous casting production technology. This process permits the
efficient production of aluminum sheet alloys used in building and construction
and other applications not requiring the more complex alloys or the physical
characteristics better provided by the conventional casting method. The process
eliminates several steps associated with conventional technology, thereby
reducing manufacturing costs. Capital
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costs also are significantly lower than for mills using the conventional
casting process. Over the past several years the annual capacity of the
Uhrichsville and Carson mills has been increased by over 25% from approximately
250 million pounds to 320 million pounds. The increased capacity combined with
the closures of inefficient facilities and a continuous improvement program
resulted in a significant reduction in sheet production costs. The Company
believes that its continuous cast mill in Uhrichsville has one of the lowest
conversion costs per pound in the world. An upgrade of the cold mill at
Uhrichsville in 1996 increased mill speed capability and significantly improved
gauge and flatness control. A current capital spending program is expected to
bring the annual capacity of the continuous cast mills to 390 million pounds by
the end of 1998.
Aluminum Supply
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Much of the aluminum metal used by the Company's rolling mills
is purchased, principally from aluminum scrap brokers and dealers, in the form
of aluminum scrap. The Company believes it is one of the largest users of
aluminum scrap other than beverage cans in the United States, and that the
volume of its purchases assists it in obtaining scrap at competitive prices.
The Company's remaining requirements are met with purchased
primary metal, including metal produced in the former Soviet Union to
specifications that differ from the industry standard for primary aluminum but
that is appropriate for the Company's needs.
Casting and Rolling
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At Lewisport, scrap, in some cases after processing in the
Company's recycling facilities, and primary aluminum are melted in induction or
reverbatory furnaces. Small amounts of copper, magnesium, manganese and other
metals are added to produce alloys with the desired hardness, formability and
other physical characteristics. The molten aluminum is then poured through a
mold surrounded by circulating water which cools and solidifies the aluminum
into an ingot about 24 inches thick and weighing as much as 40,000 pounds. The
cooled ingot is then transported for processing in the rolling mill. The casting
facilities at Lewisport are sufficient to supply the mill's rolling ingot needs.
However, additional casting capacity may be required to achieve planned
increases in production. Approximately 68% of the current casting facilities is
not expected to meet the more stringent clean air environmental legislative
standards which come into effect in 2001. It may, therefore, be necessary to
modify those facilities or replace them with expansion of other facilities, new
facilities or purchases of rolling ingot from third parties. Engineering studies
suggest the cost of new facilities, which would also improve productivity and
efficiency, could be as much as $75 million. That sum has been included in the
Company's long range capital expenditure plan but no decision as to the course
to be taken has yet been made.
The rolling ingots are heated to a malleable state in soaking
pits or tunnel furnaces. Then, in the next two stages--hot and cold rolling--the
ingot is passed between rolls under pressure, causing it to become thinner and
longer. The first rolling stage takes place in a "reversing" mill, so named
because the ingot is passed back and forth between the work rolls, reversing
itself after each pass. After it passes through the reversing mill the aluminum
sheet moves through a three stand tandem hot mill, and then is cooled and cold
rolled to its final thickness.
The Uhrichsville and Carson rolling mills employ the
continuous casting process in which molten aluminum is fed into a caster which
produces a continuous thin slab that is immediately hot rolled in a single
manufacturing process. The aluminum sheet is then cooled and cold rolled to its
final thickness as in the conventional process. The Uhrichsville and Carson
mills use twin-belt thin-slab continuous casting which the Company believes is
the most efficient and most productive form of continuous casting.
The Company and IMCO Recycling, Inc ("IMCO"), the world's
largest aluminum recycler, are parties to a Supply Agreement under which IMCO
serves as the exclusive source of recycled aluminum for the Company's
Uhrichsville mill. Under the Supply Agreement, the Company
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purchases aluminum scrap and delivers it to IMCO who then processes and converts
it into molten metal at its recycling and processing facility located adjacent
to the Company's mill. The Company is responsible for the treatment and disposal
of the waste generated as a result of IMCO's processing services on behalf of
the Company. The Supply Agreement expires March 31, 2003, subject to the
Company's option to renew the agreement for an additional 10-year term. The
Company has an option to purchase up to a 49% interest in the IMCO facility and
a right of first refusal if IMCO wishes to sell the facility.
The Carson rolling mill processes its own scrap to produce
molten metal, utilizing current delacquering and melting technology.
The Company has paid a one-time license fee for certain
technology used in its continuous casting process. The license agreement allows
the Company the use of certain inventions, technical discoveries and apparatus
of the licensor in the manufacturing process.
Finishing and Coating
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After hot and cold rolling is complete, the aluminum sheet is
leveled to ensure required flatness and may be slit into narrower widths,
embossed or painted to customers' specifications.
The Company is an industry leader in the development and
production of superior quality coated aluminum products and operates at
Lewisport the largest coating line integrated with a United States rolling mill.
Coating lines at the Company's Bedford and Torrance facilities serve the
Uhrichsville and Carson rolling mills. In the coating process, aluminum sheet is
chemically cleaned, painted and then cured to produce a durable coated surface.
Packaging and Shipping
- ----------------------
Finished products are shipped to customers by truck or rail in
coils of various size weighing up to 30,000 pounds.
Electrical Products
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Alflex fabricates its flexible conduit and armored cable at
its Long Beach facility. Alflex purchases its aluminum sheet from the Company's
nearby Carson rolling mill, making Alflex the only integrated manufacturer of
electric flexible conduit and cable. This integration has allowed the Company to
develop a lower cost aluminum alloy used in the fabrication of Alflex electrical
products. Alflex also uses significant amounts of copper and steel as raw
materials.
Alflex designs and builds much of the equipment used to
manufacture its products. The Company believes that the ability of Alflex to
design and build its own equipment has significantly reduced its manufacturing
costs by lowering its cost of capital, increasing output and reducing set-up
times and waste.
Alflex fabricates its electrical products by slitting aluminum
or steel sheet on specialized narrow-width slitting equipment, after which the
sheet is coiled. The coils are then fed through proprietary forming machines to
produce the flexible conduit. For its cable products, Alflex draws copper into
wire, coats the wire with plastic insulation and, for certain products, wraps
the coated wire with paper or plastic. The protective armoring is then wrapped
around the cabled wire. To produce its non-metallic conduit, Alflex uses a
specialized co-extrusion process involving both rigid and flexible plastics
(PVC). After production, the conduit and cable products are cut to length and
packaged.
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Customers and Markets
- ---------------------
The Company's aluminum sheet products are sold to distributors
as well as end-users, principally in the building and construction,
transportation, consumer durables and beverage can markets.
A major portion of the Company's aluminum sheet sales is to
aluminum distributors in North America, amounting to approximately 39% of its
1996 aluminum sheet revenues. Distributors resell the Company's products into
end-use markets, including the building and construction, transportation and
consumer durables markets. The Company believes that it is the largest supplier
of common alloy aluminum sheet to distributors, with an estimated 22% of the
market in 1996.
The building and construction sector is the second largest
end-use market for common alloy aluminum sheet products. The Company estimates
that it had approximately 23% market share in 1996, and that sales to this
market accounted for about 24% of its aluminum sheet revenues in that year.
Direct sales of aluminum sheet products to North American
manufacturers of transportation equipment, including truck trailers and bodies,
recreational vehicles and automobile parts accounted for about 12% of the
Company's 1996 aluminum sheet revenue. The Company is one of the largest
suppliers to this market with an estimated 17% market share in 1996.
The Company also produces aluminum sheet for the manufacture
of beverage cans. Can sheet is the largest single end-use of aluminum sheet,
accounting for about one-half of the estimated world-wide market. Much of this
product is produced by large, single-purpose rolling mills. The Company
participates in this market in recognition of the size of the market and the
strategic importance of maintaining a position in that business. In addition,
many of the advances in aluminum rolling mill technology are developed for the
production of can sheet. Participation in this market supports the Company's
effort to maintain its technological proficiency for all products to serve a
broad marketing strategy of its business. The Company's sales to the beverage
can stock market represented about 10% of the Company's 1996 aluminum sheet
revenues.
The largest volume in the category of consumer durables and
other markets for the Company is reroll stock sold for further processing into
aluminum foil. The Company estimates that its share of the consumer durables
market was 2% in 1996. The other major end-uses of this product category are
cookware, appliances and heat exchanger fin stock.
Market share estimates exclude heat-treated aluminum plate and
sheet, which the Company does not produce. The Company estimates that
heat-treated products constitute an immaterial portion of the end-use markets
served by the Company.
The inclusion of the former CasTech operations for a full year
is expected to result in a further increase in the Company's share of the market
for aluminum sheet products, particularly the distribution, building and
construction and consumer durable markets, viewed on an annual basis. Also, it
is expected to result in a further increase in the proportion of the Company's
annual business accounted for by the building and construction and consumer
durables markets.
Company sales are made to customers located primarily
throughout North America. Sales outside North America have not been significant.
In 1996, subsidiaries of Reynolds Metals Company accounted for
approximately 11%, and the Company's top 10 customers represented about 52%, of
the Company's revenues. No other single customer accounted for more than 10% of
1996 revenues.
Sales of aluminum sheet products are made through the
Company's own sales force which is strategically located to provide national
coverage. An integrated computer system provides the
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Company's employees with on-line access to inventory status, production
schedules, shipping information and pricing data to facilitate immediate
response to customer inquiries.
Several of the Company's aluminum sheet markets are seasonal.
Demand in the building and construction and transportation markets is generally
lower in the fall and winter seasons than in the spring and summer. Warmer
temperatures in the spring and summer boost sales of can sheet as a result of
increased beverage consumption. Such factors typically result in higher
operating income in the spring and summer months.
Alflex electrical products are sold primarily through
independent sales representatives to electrical wholesalers. Wholesalers
represented more than 83% of Alflex sales in 1996. The remaining sales are made
to the DIY, OEM and HVAC markets. The independent sales representatives do not
market Alflex's products exclusively, but they may not sell products that are in
direct competition with products manufactured and sold by Alflex. Alflex serves
approximately 5,100 customers.
Alflex maintains registered trademarks on certain of its
flexible conduit and armored cable systems, including Ultratite, Galflex, Alflex
and its design, Electrician's Choice, Computer Blue, Duraclad, Armorlite and
PowerSnap. While Alflex considers these trademarks to be important to its
business, it does not believe it is dependent upon the trademarks for the
continuation of its business.
Competition
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The Company competes in the production and sale of common
alloy aluminum sheet products with some 28 other aluminum rolling mills in North
America, including large, single-purpose can sheet mills, and with imported
products.
Aluminum Company of America ("Alcoa"), Alcan Aluminium Ltd.
and Reynolds Metals Company have a significantly larger share of the United
States market for aluminum sheet products, including can sheet and aluminum
foil. However, in the market for common alloy aluminum sheet products other than
can sheet and aluminum foil, the market leaders are Alcoa, Alumax Inc., Noranda
Inc., Reynolds Metals Company and the Company.
The Company competes with other rolled products suppliers on
the basis of quality, price, timeliness of delivery and customer service.
Aluminum also competes with other materials such as steel, plastic and glass for
various applications.
Alflex competes with national and regional competitors, both
in the electrical flexible conduit and prewired armored cable industry and in
the pipe and wire industry. Competition is principally on the basis of product
availability and features, price and customer service.
Research and Development
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The Company conducts research and development activities at
its rolling mills as part of its ongoing efforts to improve product quality and
reduce manufacturing costs. Outside consultants also are used.
Alflex focuses its research and development activities on the
development of new products, the improvement of its conduit and cable
manufacturing processes through the development of proprietary manufacturing
equipment and the reduction of scrap.
The estimated amounts spent during 1996, 1995 and 1994 on
Company and CasTech sponsored research and development activities were $0.4
million, $1.6 million and $1.6 million, respectively.
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Environmental Matters
- ---------------------
The Company's operations are subject to increasingly stringent
environmental laws and regulations governing air emissions, wastewater
discharges, the handling and remediation of hazardous substances and wastes and
employee health and safety. These laws can impose joint and several liability
for releases or threatened releases of hazardous substances upon statutorily
defined parties, including the Company, regardless of fault or the lawfulness of
the original activity or disposal. The Company believes it is currently in
material compliance with applicable environmental laws and regulations.
Future regulations, under the Clean Air Act and otherwise, are
expected to impose stricter emission requirements on the aluminum industry.
While the Company believes that current pollution control measures at most of
the emission sources at its facilities will meet these anticipated future
requirements, additional measures at some sources at Lewisport will be required
as discussed above under "Casting and Rolling".
The Company has been named as a potentially
responsible party at four federal superfund sites which were acquired in
the CasTech acquisition and is conducting remedial investigations at two of the
sites for past waste disposal activity associated with closed recycling
facilities. A trust fund exists to fund the activity at one of the sites
undergoing remediation and was established through contributions from two other
parties in exchange for indemnification from further liability. The Company is
reimbursed from the fund as approved remediation expenditures are incurred at
the site. The balance remaining in the trust fund at December 31, 1996 was
approximately $4.3 million. The Company anticipates that the assets of the trust
fund plus the future trust earnings will not be sufficient to satisfy the
required remediation and associated costs. The estimated trust deficiency has
been considered in the Company's aggregate environmental contingency accrual.
At the two other federal superfund sites, the Company is a
minor contributor and expects to resolve its liability for a nominal amount. The
Company is under orders by agencies in three states for environmental
remediation at plants, one of which is currently operating and two of which have
been closed. Based on currently available information, the Company estimates the
range of possible losses with respect to these matters is between $12 million
and $16 million.
The Company acquired its Lewisport rolling mill and an
aluminum smelter at Goldendale, Washington ("Goldendale"), from Lockheed Martin
in 1985. In connection with the transaction, Lockheed Martin indemnified the
Company against expenses relating to environmental matters arising during the
period of Lockheed Martin's ownership of those facilities.
The Company has been named as a potentially responsible party
at three third-party disposal sites relating to Lockheed Martin operations, for
which Lockheed Martin has assumed responsibilitiy.
Environmental sampling at Lewisport has disclosed the presence
of contaminants, including polychlorinated biphenyls (PCBs), in a closed Company
landfill. The Company has not yet determined the extent of the contamination or
the nature and extent of remedial measures that may be required. Accordingly,
the Company cannot, at present, estimate the cost of any remediation that may be
necessary. Management believes the contamination occurred at the facility when
it was owned by Lockheed Martin and continues to be covered by the Lockheed
Martin indemnification, which Lockheed Martin disputes.
The aluminum smelter at Goldendale was operated by Lockheed
Martin until 1985 and by the Company from 1985 to 1987 when it was sold to
Columbia Aluminum Corporation ("Columbia"). Past aluminum smelting activities at
Goldendale have resulted in environmental contamination and regulatory
involvement. A 1993 Settlement Agreement among the Company, Lockheed Martin, and
Columbia allocated responsibility for future remediation at 11 sites at the
Goldendale smelter. If remediation is required, estimates by outside consultants
of the probable
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aggregate cost to the Company for these sites range from $1.3 million to $7.2
million. The apportionment of responsibility for other sites at Goldendale is
left to alternative dispute resolution procedures if and when these locations
become the subject of remedial requirements.
The Company's aggregate loss contingency accrual for
environmental matters was $15.2 million at December 31, 1996, which covers all
environmental loss contingencies that the Company has determined to be probable
and reasonably estimable. It is not possible, however, to predict the amount or
timing of cost for future environmental matters which may subsequently be
determined. Although the outcome of any such matters, to the extent they exceed
any applicable accrual, could have a material adverse effect on the Company's
consolidated results of operations for the applicable period, the Company
believes that such outcome will not have a material adverse effect on the
Company's consolidated financial condition, results of operations or cash flows.
The Company has incurred and will continue to incur capital
and operating expenditures for matters relating to environmental control and
monitoring. Capital expenditures of the Company for environmental control and
monitoring for 1996 and 1995 were $2.3 million and $0.6 million, respectively.
All other environmental expenditures of the Company, including remediation
costs, for 1996, 1995 and 1994 were $1.5 million, $1.9 million, and $2.0
million, respectively.
The Company has planned environmental capital expenditures for
1997 and 1998 of $4.2 million and $4.8 million, respectively, in addition to any
amounts which may be spent to meet future clean air requirements at Lewisport as
discussed above under "Casting and Rolling".
Employees
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At December 31, 1996, the Company employed 1,997 persons, of
whom 1,403 were full-time hourly employees including 760 at Lewisport
represented by the United Steel Workers of America ("USW") and 188 at the
Uhrichsville and Bedford facilities represented by the Glass, Molders, Pottery,
Plastic & Allied Workers International, AFL-CIO, CLC union ("GMP"). Three-year
collective bargaining agreements with the USW and the GMP expire in July 1998
and December 1997, respectively. The Company believes its relationships with its
employees are good.
The Company provides a gain sharing plan for its employees at
Lewisport. Contributions to the plan are based upon a formula which compares
actual performance results to targets agreed upon by the Company's management
and the USW.
A profit-sharing plan is provided for all non-union employees
at the Company's Uhrichsville, Bedford, Carson and Torrance plants, and Alflex
provides a non-qualified defined contribution plan for eligible workers.
Contributions to both plans are at the discretion of the Company's Board of
Directors.
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ITEM 2. PROPERTIES.
The following table sets forth certain information with
respect to the Company's principal operating properties. Substantially all of
these properties collateralize borrowings under the Company's senior secured
bank credit facility.
LOCATION NATURE SQUARE FEET STATUS
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Louisville, Kentucky Administrative offices 7,500 Leased
Lewisport, Kentucky Rolling mill 1,700,000 Owned
Uhrichsville, Ohio Rolling mill 220,000 Owned
Carson, California Rolling mill 103,000 Owned
Bedford, Ohio Painting facility 103,000 Leased
Torrance, California Painting facility 60,000 Leased
Long Beach, California Alflex admininistrative 210,000 Leased
offices, fabricating
facility and warehouse
ITEM 3. LEGAL PROCEEDINGS.
The Company is a party to non-environmental legal proceedings
and administrative actions all of which are of an ordinary routine nature
incidental to the business. In the opinion of management such proceedings and
actions should not, individually or in the aggregate, have a material adverse
effect on the Company's consolidated financial condition, results of operations
or cash flows.
ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS.
No matters were submitted to a vote of security holders during
the fourth quarter ended December 31, 1996.
ITEM E.O. EXECUTIVE OFFICERS OF THE REGISTRANT.
The executive officers of the Company as of March 11, 1997
were:
NAME AGE POSITION WITH THE COMPANY
---- --- -------------------------
Mark V. Kaminski 41 President, Chief Executive Officer and Director
Robert D. Lloyd 62 Executive Vice President and Chief Operating Officer Alflex
Roderick Macdonald 49 Executive Vice President Corporate Systems
Donald L. Marsh, Jr. 50 Executive Vice President, Chief Financial Officer and
Secretary
Fred N. Mudge 63 Executive Vice President and Chief Operating Officer
Commonwealth Aluminum
Scott T. Davis 40 Vice President Operations, Continuous Cast
Andrew G. Kopelwitz 49 Vice President Operations, Lewisport
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James K. O'Donnell 52 Vice President Engineering and Technology
Stanley W. Platek 58 Vice President Research and Development
Rick L. Richards 41 Vice President Planning and Projects
Daniel L. Smith 50 Vice President Information Technology
William G. Toler 40 Vice President Finance and Administration
John J. Wasz 36 Vice President Materials
Mr. Kaminski joined the Company in 1987 as Marketing Manager.
In 1989 he was promoted to Vice President of Operations and in 1991 he became
President and Chief Executive Officer.
Mr. Lloyd joined the Company in September 1996. From 1991 to
1996 he served as President and Chief Executive Officer of Alflex and as a
member of the Board of Directors of CasTech. From 1984 to 1991 he held the
position of Vice President Western Operations of Triangle Wire and Cable.
Mr. Macdonald was employed by the Company in January 1994.
From 1966 until 1993, Mr. Macdonald was an Officer in the British Army (Royal
Engineers). He retired from the British Army as a Brigadier General.
Mr. Marsh joined the Company in March 1996. Prior to that time
he was Senior Vice President of Castle Energy Corporation.
Mr. Mudge was elected to his present position in September
1996. From 1995 until that time he was Secretary of the Commonwealth of Kentucky
Transportion Cabinet, and for the preceding 10 years was President and Chief
Executive Officer of Logan Aluminum Inc.
Mr. Davis joined the Company in 1989. From 1989 until 1992 he
was the Operations Manager of Casting. From 1992 to 1994 he was Production
Planning Manager. He was promoted to Vice President Operations, Lewisport in
July 1994, and to his present position in February 1997.
Mr. Kopelwitz joined the Company in February 1997. Prior to
that time, he was General Manager of CasTech's Uhrichsville operations.
Mr. O'Donnell was employed by the Company in 1978. From 1985
to June 1992 he was the Manager of Engineering Planning. He was promoted to his
present position in 1992.
Mr. Platek joined the Company in February 1997. Prior to that
time he was Vice President Research and Development of CasTech Aluminum Group
Inc.
Mr. Richards joined the Company in 1991. From 1991 to 1993 he
was Operations Manager of Cold Rolling. From 1994 to 1996 he was Manager of
Process Analysis and Safety Systems. He was promoted to his present position in
October 1996.
Mr. Smith joined the Company in July 1995. From 1989 until
1995, Mr. Smith headed the consultancy firm, Organization Resource Group, which
provided organizational design and staff development services.
12
13
Mr. Toler joined the Company in 1980. From 1988 to 1991 he was
Controller. From 1991 to 1995 he served as Manager of Business Analysis. He was
Acting Chief Financial Officer from October 1995 to February 1996. He was
promoted to Vice President Materials in Februaury 1996, and to his present
position in March 1997.
Mr. Wasz has been with the Company since 1985. From 1988 to
1991 he was Regional Manager. From 1991 to 1993 he served as Distribution
Marketing Manager. He was promoted to Vice President Marketing and Sales in
December 1993, and to his present position in March 1997.
PART II
ITEM 5. MARKET FOR REGISTRANT'S COMMON EQUITY AND RELATED STOCKHOLDER MATTERS.
The Company's Common Stock is traded on the Nasdaq National
Market under the symbol CALC. On February 19, 1997, there were 154 holders of
record of the Company's Common Stock. The Company estimates that there were a
total of 4,400 stockholders on that date, including beneficial owners. Since
becoming publicly owned in March 1995, the Company has paid quarterly cash
dividends on its Common Stock of $0.05 per share.
The following table sets out the high and low bid prices for
the Common Stock for each quarterly period since the Company became publicly
owned, as quoted in the Nasdaq National Market:
1996 HIGH LOW
---- ---- ---
First Quarter $18.88 $15.38
Second Quarter 18.50 15.50
Third Quarter 17.63 13.63
Fourth Quarter 17.75 14.13
1995
March 10 - March 31 $14.25 $14.00
Second Quarter 19.75 14.00
Third Quarter 24.94 17.13
Fourth Quarter 19.75 15.25
13
14
ITEM 6. SELECTED FINANCIAL DATA.
The following table sets forth selected consolidated statement
of operations, operating and balance sheet data for the years indicated. The
financial information is derived from the audited consolidated financial
statements of the Company for such years. This information should be read in
conjunction with, and is qualified by reference to, the consolidated financial
statements of the Company and the notes thereto and "Management's Discussion and
Analysis of Financial Condition and Results of Operations" included elsewhere in
this report.
1996 1995 1994 1993 1992
- ----------------------------------------------------------------------------------------------------------------------
(IN THOUSANDS EXCEPT PER SHARE DATA)
HISTORICAL STATEMENT OF OPERATIONS DATA:
Net sales $ 739,218 $ 671,501 $ 496,529 $ 413,036 $ 400,314
Cost of goods sold 689,906 606,751 455,123 407,561 379,654
-------------------------------------------------------------
Gross profit 49,312 64,750 41,406 5,475 20,660
Selling, general and administrative expenses 30,050 22,510 21,144 21,462 15,835
-------------------------------------------------------------
Operating income (loss) 19,262 42,240 20,262 (15,987) 4,825
Halco income -- 1,636 2,635 4,504 2,337
Other income (expense), net 76 2,670 (44) 111 937
Interest expense, net (9,875) (3,473) (62) (164) (122)
-------------------------------------------------------------
Income (loss) before income taxes,
extraordinary loss and cumulative effect of
change in accounting principle 9,463 43,073 22,791 (11,536) 7,977
Provision (benefit) for income taxes (5,293) 9,286 700 42 207
-------------------------------------------------------------
Income (loss) before extraordinary loss
and cumulative effect of change in
accounting principle 14,756 33,787 22,091 (11,578) 7,770
Extraordinary loss, net of income tax benefit (1,355) -- -- -- --
-------------------------------------------------------------
Income (loss) before cumulative effect of change
in accounting principle 13,401 33,787 22,091 (11,578) 7,770
Cumulative effect of change in accounting principle -- -- -- (66,415) --
-------------------------------------------------------------
Net income (loss) $ 13,401 $ 33,787 $ 22,091 $ (77,993) $ 7,770
=============================================================
PER SHARE DATA:
Income before extraordinary loss $ 1.44 $ 3.32
Extraordinary loss (0.13) --
----------------------
Net income $ 1.31 $ 3.32
======================
Dividends paid $ 0.20 $ 0.15
======================
YEAR ENDED DECEMBER 31,
----------------------------------------------------------------------------
1996 1995 1994 1993 1992
- ----------------------------------------------------------------------------------------------------------------------------
(IN THOUSANDS)
OPERATIONS DATA:
Depreciation and amortization $ 22,452 $ 18,600 $ 17,397 $ 16,538 $ 16,061
Capital expenditures $ 14,841 $ 15,153 $ 19,662 $ 12,092 $ 16,647
Net pounds shipped 712,480 587,932 568,970 511,887 458,505
BALANCE SHEET DATA:
Working capital (deficit) $ 207,061 $ 153,292 $ 134,026 $ (15,197) $ (20,300)
Total assets 794,582 420,684 439,454 357,557 357,103
Total debt 342,250 48,375 125,000 125,000
Total stockholders' equity 227,223 213,063 242,690 93,824 171,540
14
15
ITEM 7. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS
OF OPERATIONS.
The following is a discussion of the consolidated financial
condition and results of operations of the Company for each of the years in the
three-year period ended December 31, 1996, and certain factors that may affect
the Company's prospective financial condition. This section should be read in
conjunction with the consolidated financial statements of the Company for the
year ended December 31, 1996 and the notes thereto. The statements included in
this discussion and analysis of consolidated financial condition and results of
operations which are not historical facts are forward-looking statements. These
forward-looking statements are made pursuant to the safe harbor provisions of
the Private Securities Litigation Reform Act of 1995 and involve risks and
uncertainties that could render them materially different, including, but not
limited to, the effect of global economic conditions, the impact of competitive
products and pricing, product development and commercialization, availability
and cost of critical raw materials, the rate of technological change, product
demand and market acceptance risks, capacity and supply constraints or
difficulties and other risks as detailed in the Company's various Securities and
Exchange Commission filings.
Overview
- --------
Trends in the demand for aluminum sheet products in the United
States and in the prices of aluminum primary metal and scrap affect the business
of the Company. The Company's operating results also are affected by factors
specific to the Company, such as the margins between selling prices for its
aluminum sheet and its cost of metal ("material margins") and its unit cost of
converting metal into aluminum sheet products ("conversion cost"). A Company
objective is to increase value by increasing its share of markets for higher
margin products.
Although the demand for aluminum sheet products is cyclical,
over the longer term demand has continued to increase, reflecting general
population and economic growth and the advantages of aluminum's light weight,
high degree of formability, resistance to corrosion, recyclability and abundant
supply.
The price of aluminum metal affects the price of the Company's
products and in the longer term can have an effect on the competitive position
of aluminum in relation to alternative materials. The price of primary metal is
determined largely by worldwide supply and demand conditions and is highly
cyclical. For example, during the past 10 years the average annual cash price
per pound of aluminum for transactions on the London Metals Exchange peaked at
$1.17 in 1988, declined to $0.52 in 1993, rose to $0.82 in 1995 and declined to
$0.68 in 1996. The price of primary aluminum in world markets greatly influences
the price of aluminum scrap, the Company's principal raw material. Significant
movements in the price of primary aluminum can affect the Company's margins
because aluminum sheet prices do not move simultaneously nor necessarily to the
same degree as the primary markets. The Company seeks to manage its material
margins by focusing on higher margin products and by accessing the scrap and
primary metal markets in the most cost-effective manner, including the use of
futures contracts to hedge anticipated raw material requirements and firm-priced
sales orders.
The Company's material margins declined in the early 1990s,
principally due to excess capacity in the industry and reduced demand as a
result of recessionary economic conditions which caused aluminum sheet prices to
decrease faster than raw material prices. Margins increased during 1994 and 1995
due to a change in product mix to higher margin products and increased demand.
During 1996 margins declined to the lowest level since 1993 as distributors and
end-users reduced inventory levels and activity in some end-use markets
declined. The Company believes that this inventory reduction is largely
completed.
During the past five years the Company has lowered its unit
conversion costs by increasing production throughput and by reducing costs
generally through improved employee productivity, higher machine utilization
rates and greater manufacturing efficiency. The Company believes its conversion
costs to be among the lowest in the industry.
15
16
Shipments of electrical conduit and cable continued to
increase during 1996 as demand in the construction, renovation and remodeling
markets remained strong. Margins improved during the year as aluminum and copper
prices declined substantially. The Company believes that shipments should
continue to increase in 1997 due to penetration of Do-It-Yourself markets and
further development of the market for Alflex's pre-fabricated wiring systems.
On September 20, 1996, the Company acquired CasTech Aluminum
Group Inc., ("CasTech") in a transaction accounted for under the purchase method
of accounting at an aggregate cost (including fees and expenses) estimated at
$283 million. CasTech was the nation's leading manufacturer of continuous cast
aluminum sheet and a leading manufacturer of electrical flexible conduit and
prewired armored cable. Concurrently with the acquisition, the Company prepaid
its existing indebtedness and that of CasTech. The acquisition and prepayments
were financed with a new $325 million senior secured bank credit facility and
the proceeds from the issue and sale of $125 million principal amount of 10.75%
Senior Subordinated Notes Due 2006.
Results of Operations for 1996, 1995 and 1994
- ---------------------------------------------
NET SALES. Net sales for 1996 increased 10.1% to $739.2
million from $671.5 million in 1995. The acquisition of CasTech accounted for
about $109.5 million of 1996 net sales. Average selling prices for aluminum
sheet products decreased 13.2% to $0.99 per pound from $1.14 per pound in 1995.
This decline reflected lower metal costs, with the average London Metals
Exchange traded cash settlement price for primary aluminum declining to $0.68
per pound in 1996 from $0.82 per pound in 1995, and competitive pressures as
demand weakened. Despite these competitive pressures, unit sales increased 21.2%
to 712.5 million pounds as the result of the Company increasing its market
share.
In 1995 net sales grew 35.2% as the Company expanded its
production capacity and market share, the average selling price of the Company's
aluminum sheet products increased 31.0%, and unit sales increased 3.3% to 588
million pounds.
GROSS PROFIT. Gross profit declined 23.8% (to 6.7% of net
sales) in 1996 after a 56.4% increase (to 9.6% of net sales) in 1995. The 1996
decrease was primarily a result of a reduction in the material margin to
approximately $0.30 per pound from $0.36 in 1995. This is in contrast to a 1995
increase of $0.04 from the $0.32 level in 1994. The decline in metal margin
offset the benefits of increased unit sales volume and lower conversion costs.
SELLING, GENERAL AND ADMINISTRATIVE EXPENSES. Selling, general
and administrative expenses increased 33.5% in 1996, primarily due to the
CasTech acquisition, staffing changes and the cost of professional services. The
1995 figure was up 6.5% over 1994, primarily due to additional compensation
charges.
OPERATING INCOME. Operating income declined by 54.4% in 1996
to $19.3 million, compared with a 1995 increase of 108.5% to $42.2 million, in
each case reflecting the factors mentioned above.
HALCO INCOME. Prior to March 1995, the Company had an interest
in Halco (Mining) Inc., and received dividends and income from bauxite sales
amounting to $1.6 million in 1995 and $2.6 million in 1994. This investment was
distributed to the Company's prior owner in March 1995 in a transaction
associated with the disposition of the owner's interest in the Company.
OTHER INCOME (EXPENSE), NET. Other income in 1995 included
$2.6 million resulting from the favorable settlement of a dispute with the
Kentucky Revenue Cabinet over energy taxes.
INTEREST EXPENSE. The increase in interest charges in 1996 is
due primarily to charges incurred in respect to the borrowings made to finance
the CasTech acquisition. Interest expense in 1995 includes interest charges in
respect to a $50 million term loan borrowed in March of 1995 to fund a
distribution of that amount to the former owner in a transaction associated with
the initial public offering
16
17
of the Common Stock of the Company and borrowings for working capital purposes
under the Company's revolving credit facility. In 1994 the Company was financed
primarily by a $125 million interest-free advance from the former owner, which
was converted to equity in December 1994.
PROVISION (BENEFIT) FOR INCOME TAX. Income tax provisions
(benefits) in 1996, 1995 and 1994 reflect the use of the Company's net operating
loss carryforwards ("NOLs") to offset taxable income for federal income tax
purposes. At December 31, 1996, the Company had remaining available NOLs of
approximately $127 million. These NOLs will expire in various amounts through
2008. The amount of taxable income that can be offset by NOLs arising prior to
the initial public offering of the Company in March 1995 is subject to an annual
limitation of approximately $9.6 million plus certain gains included in taxable
income which are attributable to the Company prior to the initial public
offering.
The Company recognized a net income tax benefit in 1996 of
$5.3 million as a result of revisions to prior year tax estimates and
adjustments to the estimated utilization of NOLs.
NET INCOME. Net income for 1996 decreased 60.3% to $13.4
million, after a 52.9% increase in 1995 over 1994, in each case reflecting the
factors described above for each year.
Liquidity and Capital Resources
- -------------------------------
The Company's sources of liquidity are cash flows from
operations and borrowings under its $225 million revolving credit facility. The
Company believes that these sources will be sufficient to fund its working
capital requirements, capital expenditures, debt service and dividend payments
for at least the next 24 months.
The Company's cash flows from operations in 1996, 1995 and
1994 were $42.0 million, $20.2 million and $10.5 million, respectively. The
increase in cash flow from operations in 1996 was due primarily to an increase
in working capital which more than offset a reduction in operating earnings
while the increase in 1995 was due to increased operating earnings. Working
capital increased to $207.1 million at December 31, 1996 from $153.3 million at
December 31, 1995, principally as a result of the CasTech acquisition. The
increase in 1995 reflected the increased working capital requirements associated
with increased metal prices and growth in the Company's business.
Borrowing under the Company's revolving credit facility is
based upon the sum of stated percentages of its eligible accounts receivable and
eligible inventory. Availability is also subject to satisfaction of certain
covenants and other requirements. At December 31, 1996, the full amount was
available, and $118.5 million was outstanding. The maximum amount outstanding at
any time since the facility was established on September 20, 1996, was $185.0
million. The facility expires on September 1, 2001.
The term loan is to be repaid over five years and the Company
is required to make prepayments from excess cash flow (as defined) and net
proceeds from asset sales and issuance of debt or equity. On December 31, 1996
$98.8 million of this loan remained outstanding. Repayments in 1997 are
expected to total $6.3 million.
Capital expenditures were $14.8 million plus the cost of the
CasTech acquisition, $15.2 million and $19.7 million in 1996, 1995 and 1994,
respectively, and are estimated to be about $28 million in 1997, all generally
related to upgrading the Company's manufacturing and other facilities and
meeting environmental requirements.
The indicated annual rate of dividends being paid on the
Company's Common Stock is $0.20 per share, or an annual total of about $2
million.
17
18
Financial Instruments
- ---------------------
Market and credit risk is managed by the Company through an
active risk management program. This program focuses on inventory, purchase
commitments and committed and anticipated sales. The Company utilizes futures
contracts and options to protect against exposures to price risk in the aluminum
market. The Company is exposed to losses in the event of non-performance by the
counterparties to these agreements; however, the Company does not anticipate
non-performance by the counterparties. Prior to conducting business with a
potential customer, credit checks are performed on the customer to determine
creditworthiness and assess credit risk. In addition, an indirect credit
exposure review is performed on all customers. Trading partners (brokers) are
evaluated for creditworthiness and risk assessment prior to initiating trading
activities with the brokers. However, the Company does not require collateral to
support broker transactions. In addition, all brokers trading on the London
Metal Exchange with United States clients are regulated by the Commodities
Trading and Futures Commission, which requires the brokers to be fully insured
against unrealized losses owed to clients. At December 31, 1996, credit lines
totaling $53 million were available at various brokerages used by the Company.
Gains, losses and premiums on futures contracts and options
which effectively hedge exposures are deferred and included in income as a
component of the underlying sales transaction. The Company had deferred realized
gains of $0.4 million and $0.2 million as of December 31, 1996 and 1995,
respectively on closed futures contracts and options which are recorded as a
reduction of the carrying value of inventory.
At December 31, 1996, the Company held purchase and sales
commitments through 1997 totaling $52 million and $217 million, respectively. At
December 31, 1996 and 1995, the Company's position with respect to aluminum
futures and options was as follows (in millions):
Market Unrealized
Value Gain
----- ----
December 31, 1996 $57.9 $2.2
December 31, 1995 69.5 0.4
Unrealized gains and losses are recorded in the consolidated
balance sheet as due from or to broker and deferred gain or loss. The unrealized
gain of $2.2 million at December 31, 1996 consists of unrealized gains due from
brokers of $4.5 million and unrealized losses due to brokers of $2.3 million.
Futures contracts and options are valued at the closing price on the last
business day of the year.
The Company uses interest rate swap agreements to manage
interest rate risk on its floating rate debt portfolio. At December 31, 1996 the
Company had interest rate swap contracts with a notional amount of approximately
$100 million. The counterparties to interest rate contracts are major commercial
banks and management believes that losses related to credit risk are remote.
Recently Issued Accounting Pronouncements
- -----------------------------------------
During 1997 the Company adopted Statement of Financial
Accounting Standards No. 123, "Accounting for Stock-Based Compensation" and has
elected the disclosure method of reporting.
18
19
ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA.
INDEX TO FINANCIAL STATEMENTS
-----------------------------
PAGE
----
Report of Independent Accountants 20
Audited Consolidated Financial Statements
Balance Sheet as of December 31, 1996 and 1995 21
Statement of Operations for the three years
ended December 31, 1996 22
Statement of Changes in Stockholders' Equity for the three years
ended December 31, 1996 23
Statement of Cash Flows for the three years
ended December 31, 1996 24
Notes to Consolidated Financial Statements 25 thru 36
19
20
COMMONWEALTH ALUMINUM CORPORATION
REPORT OF INDEPENDENT ACCOUNTANTS
Board of Directors and Stockholders
Commonwealth Aluminum Corporation
We have audited the accompanying consolidated balance sheet of
Commonwealth Aluminum Corporation and Subsidiaries as of December 31, 1996 and
1995 and the related consolidated statements of operations, stockholders' equity
and cash flows for each of the three years in the period ended December 31,
1996. We have also audited the financial statement schedule listed as item 14 of
this Form 10-K. These financial statements and financial statement schedule are
the responsibility of the Company's management. Our responsibility is to express
an opinion on these financial statements based on our audits.
We conducted our audits in accordance with generally accepted
accounting standards. Those standards require that we plan and perform the audit
to obtain reasonable assurance about whether the financial statements are free
of material misstatement. An audit includes examining, on a test basis, evidence
supporting the amounts and disclosures in the financial statements. An audit
also includes assessing the accounting principles used and significant estimates
made by management, as well as evaluating the overall financial statement
presentations. We believe that our audits provide a reasonable basis for our
opinion.
In our opinion, the financial statements referred to above present
fairly, in all material respects, the consolidated financial position of
Commonwealth Aluminum Corporation and Subsidiaries at December 31, 1996 and
1995, and the consolidated results of their operations and their cash flows for
each of the three years in the period ended December 31, 1996 in conformity with
generally accepted accounting principles. Also, in our opinion the financial
statement schedule referred to above, when considered in relation to the basic
financial statements taken as a whole, presents fairly in all material respects
the information required to be included therein.
COOPERS & LYBRAND L.L.P.
Louisville, Kentucky
February 11, 1997
20
21
COMMONWEALTH ALUMINUM CORPORATION
CONSOLIDATED BALANCE SHEET
(IN THOUSANDS EXCEPT PER SHARE DATA)
DECEMBER 31,
----------------------
1996 1995
--------- ---------
ASSETS
Current assets:
Cash and cash equivalents $ 1,944 $ 2,665
Accounts receivable, net 146,091 92,355
Inventories 173,911 125,683
Prepayments and other current assets 10,056 6,472
--------- ---------
Total current assets 332,002 227,175
Property, plant and equipment, net 274,095 189,562
Goodwill, net 175,146 --
Other noncurrent assets 13,339 3,947
--------- ---------
Total assets $ 794,582 $ 420,684
========= =========
LIABILITIES AND STOCKHOLDERS' EQUITY
Current liabilities:
Short-term borrowings $ -- $ 4,000
Current portion of long-term debt 6,250 10,504
Accounts payable 82,340 44,284
Accrued liabilities 34,195 14,655
Other current liabilities 2,156 440
--------- ---------
Total current liabilities 124,941 73,883
Long-term debt 336,000 33,871
Other long-term liabilities 14,584 3,492
Accrued pension benefits 10,610 18,480
Accrued postretirement benefits 81,224 77,895
--------- ---------
Total liabilities 567,359 207,621
--------- ---------
Commitments and contingencies -- --
Stockholders' equity:
Common stock, $0.01 par value, 50,000 shares authorized,
10,197 and 10,190 shares outstanding at
December 31, 1996 and 1995, respectively 102 102
Additional paid-in capital 301,289 301,114
Accumulated deficit (72,188) (83,549)
Unearned compensation (1,980) (2,335)
Minimum pension adjustment -- (2,269)
--------- ---------
Total stockholders' equity 227,223 213,063
--------- ---------
Total liabilities and stockholders' equity $ 794,582 $ 420,684
========= =========
The accompanying notes are an integral part of the
consolidated financial statements.
21
22
COMMONWEALTH ALUMINUM CORPORATION
CONSOLIDATED STATEMENT OF OPERATIONS
(IN THOUSANDS EXCEPT PER SHARE AMOUNTS)
YEAR ENDED DECEMBER 31,
------------------------------------
1996 1995 1994
--------- --------- ---------
Net sales $ 739,218 $ 671,501 $ 496,529
Cost of goods sold 689,906 606,751 455,123
--------- --------- ---------
Gross profit 49,312 64,750 41,406
Selling, general and administrative expenses 30,050 22,510 21,144
--------- --------- ---------
Operating income 19,262 42,240 20,262
Halco income -- 1,636 2,635
Other income (expense), net 76 2,670 (44)
Interest expense, net (9,875) (3,473) (62)
--------- --------- ---------
Income before income taxes and extraordinary loss 9,463 43,073 22,791
Provision (benefit) for income taxes (5,293) 9,286 700
--------- --------- ---------
Income before extraordinary loss 14,756 33,787 22,091
Extraordinary loss on early extinguishment of debt,
net of income tax benefit of $0.1 million (1,355) -- --
--------- --------- ---------
Net income $ 13,401 $ 33,787 $ 22,091
========= ========= =========
Per share data:
Income before extraordinary loss $ 1.44 $ 3.32
Extraordinary loss (0.13) --
--------- ---------
Net income $ 1.31 $ 3.32
========= =========
Weighted average shares outstanding 10,197 10,191
========= =========
The accompanying notes are an integral part of
the consolidated financial statements.
22
23
COMMONWEALTH ALUMINUM CORPORATION
CONSOLIDATED STATEMENT OF CHANGES IN STOCKHOLDERS' EQUITY
(IN THOUSANDS EXCEPT SHARE AND PER SHARE DATA)
ADDITIONAL MINIMUM TOTAL
COMMON PAID-IN ACCUMLATED UNEARNED PENSION STOCKHOLDERS'
STOCK CAPITAL DEFICIT COMPENSATION ADJUSTMENT EQUITY
------ ----------- ----------- --------- --------- -----------
Balance December 31, 1993 $ -- $ 233,498 $ (137,899) $ -- (1,775) $ 93,824
Minimum pension adjustment -- -- -- -- 1,775 1,775
Capital contribution -- 125,000 -- -- -- 125,000
Net income -- -- 22,091 -- -- 22,091
------ ----------- ----------- --------- --------- -----------
Balance December 31, 1994 -- 358,498 (115,808) -- -- 242,690
Minimum pension adjustment -- -- -- -- (2,269) (2,269)
Capital transactions associated
with Initial Public Offering 100 (60,116) -- -- -- (60,016)
Issuance of 202,500 shares of
restricted stock 2 2,895 -- (2,897) -- --
Forfeiture of 12,500 shares of
restricted stock -- (163) -- 163 -- --
Compensation expense -- -- -- 399 -- 399
Cash dividends, $0.15 per share -- -- (1,528) -- -- (1,528)
Net income -- -- 33,787 -- -- 33,787
------ ----------- ----------- --------- --------- -----------
Balance December 31, 1995 102 301,114 (83,549) (2,335) (2,269) 213,063
Issuance of 25,000 shares of
restricted stock -- 420 -- (420) -- --
Forfeiture of 17,500 shares
of restricted stock -- (245) -- 245 -- --
Compensation expense -- -- -- 530 -- 530
Cash dividends, $0.20 per share -- -- (2,040) -- -- (2,040)
Minimum pension adjustment -- -- -- -- 2,269 2,269
Net income -- -- 13,401 -- -- 13,401
------ ----------- ----------- --------- --------- -----------
Balance December 31, 1996 $ 102 $ 301,289 $ (72,188) $ (1,980) $ -- $ 227,223
====== =========== =========== ========= ========= ===========
The accompanying notes are an integral part
of the consolidated financial statements.
23
24
COMMONWEALTH ALUMINUM CORPORATION
CONSOLIDATED STATEMENT OF CASH FLOWS
(IN THOUSANDS)
YEAR ENDED DECEMBER 31,
---------------------------------
1996 1995 1994
--------- -------- --------
CASH FLOWS FROM OPERATING ACTIVITIES:
Net income $ 13,401 $ 33,787 $ 22,091
Adjustments to reconcile net income to net cash
provided by operations:
Depreciation and amortization 22,452 18,600 17,397
Extraordinary loss 1,505 -- --
Changes in assets and liabilities:
Decrease (increase) in accounts receivable, net 12,636 6,608 (38,574)
(Increase) in inventories (1,563) (22,880) (21,734)
(Decrease) increase in prepayments and
other current assets 7,819 (1,816) 247
(Increase) decrease in other assets (1,425) (3,642) 1,700
(Decrease) increase in accounts payable (3,248) (13,075) 24,112
(Decrease) increase in accrued liabilities (1,972) (251) 3,992
(Decrease) increase in other liabilities (7,570) 2,836 1,288
--------- -------- --------
Net cash provided by operating activities 42,035 20,167 10,519
--------- -------- --------
CASH FLOWS FROM INVESTING ACTIVITIES:
Acquisition of business (net of cash of $1,505) (280,921) -- --
Debt issuance costs (9,921) -- --
Additions to property, plant and equipment (14,841) (15,153) (19,662)
Disposals of property, plant and equipment 314 304 1,409
--------- -------- --------
Net cash used in investing activities (305,369) (14,849) (18,253)
--------- -------- --------
CASH FLOWS FROM FINANCING ACTIVITIES:
Dividends paid on common stock (2,040) (1,528) --
Proceeds from short-term borrowings 21,000 25,000 --
Repayments of short-term borrowings (25,000) (21,000) --
Proceeds from long-term debt 343,500 50,000 --
Repayments of long-term debt (74,847) (5,625) --
Payment to prior sole shareholder -- (50,000) --
Miscellaneous receipts from prior sole shareholder -- 500 --
--------- -------- --------
Net cash provided by (used in) financing activities 262,613 (2,653) --
--------- -------- --------
(Decrease) increase in cash and cash equivalents (721) 2,665 (7,734)
Cash and cash equivalents, beginning of year 2,665 -- 7,734
--------- -------- --------
Cash and cash equivalents, end of year $ 1,944 $ 2,665 $ --
========= ======== ========
Supplemental disclosures:
Interest paid $ 3,571 $ 3,532 $ 61
Income taxes paid 1,558 9,955 334
The accompanying notes are an integral part of the
consolidated financial statements.
24
25
COMMONWEALTH ALUMINUM CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
1. BASIS OF PRESENTATION AND SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES
Commonwealth Aluminum Corporation (the "Company") operates principally in the
United States in one business segment. The Company manufactures aluminum sheet
and flexible electrical conduit and cable products made principally from
recycled aluminum scrap and primary aluminum. As further discussed in Note 2, on
September 20, 1996 the Company purchased all of the outstanding stock of CasTech
Aluminum Group Inc., ("CasTech"), a leading manufacturer of continuous cast
aluminum sheet and electrical flexible conduit and cable.
The Company's prior sole shareholder completed on March 17, 1995, an initial
public offering of 8,750,000 shares of common stock at an initial offering price
of $14.00 per share and sold its remaining 1,250,000 shares later in 1995 on the
open market. The Company received no proceeds from these transactions.
PRINCIPLES OF CONSOLIDATION
The consolidated financial statements include the accounts of the Company and
its wholly-owned subsidiaries. All significant intercompany transactions have
been eliminated.
USE OF ESTIMATES
The preparation of financial statements in conformity with generally accepted
accounting principles requires management to make estimates and assumptions that
affect the reported amounts of assets and liabilities and disclosure of
contingent assets and liabilities at the date of the financial statements and
the reported amounts of revenues and expenses during the reporting period.
Actual results could differ from those estimates.
CASH AND CASH EQUIVALENTS
Cash and cash equivalents include demand deposits with banks and highly liquid
investments with original maturities of three months or less. The carrying
amount of cash and cash equivalents approximates fair value.
CONCENTRATIONS OF CREDIT RISK
Futures contracts, options, cash investments and accounts receivable potentially
subject the Company to concentrations of credit risk. The Company places its
cash investments with high credit quality institutions. At times, such cash
investments may be in excess of the Federal Deposit Insurance Corporation
insurance limit. Credit risk with respect to accounts receivable exists related
to concentrations of sales to aluminum distributors, who in turn resell the
Company's aluminum products to end-use markets, including the consumer durables,
building and construction and transportation markets. Concentration of credit
risk with respect to accounts receivable from the sale of electrical products is
limited due to the large customer base, and its dispersion across many different
geographical areas. During 1996, 1995 and 1994, sales to one major customer
amounted to 11.0%, 12.5% and 12.6%, respectively, of the Company's revenues. The
Company performs ongoing credit evaluations of its customers' financial
condition but does not require collateral to support customer receivables.
ACCOUNTS RECEIVABLE
The accounts receivable are net of an allowance for uncollectible accounts of
$1.8 million and $0.8 million at December 31, 1996 and 1995.
INVENTORIES
Inventories are stated at the lower of cost or market. The methods of accounting
for inventories are described in Note 3.
25
26
LONG-LIVED ASSETS
Property, plant and equipment are carried at cost and are being depreciated on a
straight-line basis over the estimated useful lives of the assets which
generally range from 15 to 33 years for buildings and improvements and from 5 to
20 years for machinery and equipment. Repair and maintenance costs are charged
against income while renewals and betterments are capitalized. Retirements,
sales and disposals of assets are recorded by removing the cost and accumulated
depreciation from the accounts with any resulting gain or loss reflected in
income.
Goodwill represents the excess of cost over the fair value of net assets
acquired and is amortized on a straight-line basis over forty years. Accumulated
amortization was $1.2 million at December 31, 1996.
In the event that facts and circumstances indicate that the carrying amount of
an asset or group of assets may be impaired, an evaluation of recoverability
would be performed. If an evaluation is required, the estimated future
undiscounted cash flows associated with the asset would be compared to the
asset's carrying amount to determine if a write-down to market value or
discounted cash flow value is required.
FINANCIAL INSTRUMENTS
The Company enters into futures contracts and options to manage price exposure
from committed and certain anticipated sales. Gains, losses and premiums on
these instruments which effectively hedge exposures are deferred and included in
income or expense as a component of the underlying sales transaction.
The Company also uses futures contracts to manage risks associated with its
natural gas requirements and interest rate swaps to manage interest rate risk.
INCOME TAXES
The Company accounts for income taxes using the liability method, whereby
deferred income taxes reflect the tax effect of temporary differences between
the carrying amount of assets and liabilities for financial reporting purposes
and the amounts used for income tax purposes. In valuing deferred tax assets,
the Company uses judgment in determining if it is more likely than not that some
portion or all of a deferred tax asset will not be realized and the amount of
the required valuation allowance.
REVENUE RECOGNITION
The Company recognizes revenue upon passage of title to the customer, which in
most cases coincides with shipment.
NET INCOME PER COMMON SHARE
Net income per common share is determined based on net income and the weighted
average number of common and common equivalent shares (stock options)
outstanding during the period. Primary and fully diluted net income per share
are the same. Weighted average shares outstanding were 10,197,000 and 10,191,000
for the years ending December 31, 1996 and 1995. Net income per common share for
1994 has not been presented due to the significant change in the number of
shares outstanding after the initial public offering.
STOCK-BASED COMPENSATION
During October 1995, the Financial Accounting Standards Board issued SFAS No.
123, "Accounting for Stock-Based Compensation." The Company adopted this
standard during 1996, electing to continue accounting for its employee stock
options under the provisions of APB Opinion 25, "Accounting for Stock Issued to
Employees", accompanied by a disclosure, if considered material, of the
pro-forma effects on net income and net income per share had the expense
provisions of the new accounting principles been applied.
SELF INSURANCE
The Company is substantially self-insured for losses related to workers'
compensation and health claims. Losses are accrued based upon the Company's
estimates of the aggregate liability for claims
26
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incurred based on Company experience and certain actuarial assumptions followed
in the insurance industry.
ENVIRONMENTAL COMPLIANCE AND REMEDIATION
Environmental expenditures relating to current operations are expensed or
capitalized as appropriate. Expenditures relating to existing conditions caused
by past operations, which do not contribute to current or future revenues, are
expensed. Costs to prepare environmental site evaluations and feasibility
studies are accrued when the Company commits to perform them. Liabilities for
remediation costs and post-remediation monitoring are recorded when they are
probable and reasonably estimable, generally the earlier of completion of
feasibilty studies or the Company's commitment to a plan of action. The
assessment of this liability is calculated based on existing technology,
considers funds available in the settlement trust discussed in Note 10, does not
reflect any offset for possible recoveries from insurance companies and is not
discounted.
2. ACQUISITION
On September 20, 1996, the Company acquired all of the outstanding stock of
CasTech for a purchase price of approximately $283 million, including
transaction expenses. The cost of the acquisition was financed with the proceeds
of a new credit agreement and the sale of $125 million of 10.75% senior
subordinated notes due 2006. The Company assumed liabilities of $107 million and
received identifiable tangible assets of $214 million in the transaction. The
excess of the purchase price over the acquired net assets of $176 million has
been recorded as goodwill and is being amortized over 40 years. The acquisition
has been recorded under the purchase method of accounting, with the operating
results of CasTech included in the Company's consolidated financial statements
since the date of acquisition.
Included in the liabilities assumed in the transaction described above were
environmental remediation liabilities of $14.2 million and severance costs of
$11.7 million. The severance liabilities are related to the involuntary
termination of certain employees of CasTech's corporate office located in Akron,
Ohio which will be closed in March 1997. As of December 31, 1996, $5.1 million
of the severance liabilities had been paid.
The following unaudited pro forma results of operations assume the acquisition
occurred as of January 1, 1995 (in thousands except per share amounts):
YEAR ENDED DECEMBER 31 1996 1995
---------------------- ---------- ----------
Net sales $1,023,598 $1,071,950
Net income 249 34,635
Net income per share 0.02 3.40
The pro forma financial information is not necessarily indicative of the
operating results that would have occurred had the acquisition been consummated
as of January 1, 1995, nor are they necessarily indicative of future operating
results.
3. INVENTORIES
The Company uses the first-in, first-out (FIFO) and the last-in, first-out
(LIFO) methods for valuing its inventories. Inventories at December 31 consist
of the following (in thousands):
1996 1995
-------- --------
Raw materials $ 32,124 $ 26,441
Work in process 79,539 55,585
Finished goods 46,959 32,676
Expendable parts and supplies 15,338 10,981
-------- --------
173,960 $125,683
LIFO reserve (49) --
-------- --------
$173,911 $125,683
======== ========
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28
Inventories of approximately $38 million, included in the above totals at
December 31, 1996, are accounted for under the LIFO method of accounting.
4. PROPERTY, PLANT AND EQUIPMENT
Property, plant and equipment and the related accumulated depreciation at
December 31 consist of the following (in thousands):
1996 1995
-------- --------
Land and improvements $ 17,300 $ 11,634
Buildings and improvements 63,125 41,823
Machinery and equipment 398,789 261,252
Construction in progress 16,219 11,981
-------- --------
495,433 326,690
Less accumulated depreciation 221,338 137,128
-------- --------
Net property, plant and equipment $274,095 $189,562
======== ========
Depreciation expense was $20.0 million, $17.9 million and $17.4 million for the
years ended 1996, 1995 and 1994, respectively.
5. FINANCIAL INSTRUMENTS
Market and credit risk is managed by the Company through an active risk
management program. This program focuses on inventory, purchase commitments and
committed and anticipated sales. The Company utilizes futures contracts and
options to protect against exposures to price risk in the aluminum market. The
Company is exposed to losses in the event of non-performance by the
counterparties to these agreements; however, the Company does not anticipate
non-performance by the counterparties. Prior to conducting business with a
potential customer, credit checks are performed on the customer to determine
creditworthiness and assess credit risk. In addition, an indirect credit
exposure review is performed on all customers. Trading partners (brokers) are
evaluated for creditworthiness and risk assessment prior to initiating trading
activities with the brokers, however, the Company does not require collateral to
support broker transactions. All brokers trading on the London Metal Exchange
with U.S. clients are regulated by the Commodities Trading and Futures
Commission, which requires the brokers to be fully insured against unrealized
losses owed to clients. At December 31, 1996, credit lines totaling $53 million
were available at various brokerages used by the Company.
Gains, losses and premiums on futures contracts and options which effectively
hedge exposures are deferred and included in income as a component of the
underlying sales transaction. The Company had deferred realized gains of $0.4
million and $0.2 million as of December 31, 1996 and 1995, respectively on
closed futures contracts and options which are recorded as a reduction of the
carrying value of inventory.
At December 31, 1996, the Company held purchase and sales commitments through
1997 totaling $52 million and $217 million, respectively. At December 31, 1996
and 1995, the Company's position with respect to aluminum futures contracts and
options was as follows (in millions):
MARKET UNREALIZED
VALUE GAIN
December 31, 1996 $57.9 $ 2.2
December 31, 1995 69.5 0.4
28
29
Unrealized gains and losses are recorded in the consolidated balance sheets as
due from or to broker and deferred gain or loss. The unrealized gain of $2.2
million at December 31, 1996 consists of unrealized gains due from broker of
$4.5 million and unrealized losses due to broker of $2.3 million. Futures
contracts and options are valued at the closing price on the last business day
of the year.
6. FINANCING ARRANGEMENTS
Debt financing of the Company as of December 31 consisted of the following (in
thousands):
1996 1995
-------- ----
Senior subordinated notes $125,000 $ --
Term loan payable 98,750 44,375
Revolving credit facility 118,500 4,000
-------- --------
342,250 48,375
Less current maturities 6,250 14,504
-------- --------
$336,000 $ 33,871
======== ========
In connection with the acquisition of CasTech, the Company refinanced its
outstanding borrowings of $33 million and entered into a new credit agreement
with a syndicate of banks led by National Westminster Bank. The new agreement
includes a $100 million term loan and a $225 million revolving credit facility.
In addition, the Company issued $125 million of 10.75% senior subordinated notes
due 2006. In connection with the refinancing, the Company incurred an
extraordinary loss on early extinguishment of debt of $1.5 million (or $1.4
million after tax).
The credit agreement is collateralized by a pledge of all of the outstanding
stock of the Company's subsidiaries and substantially all of the Company's
assets.
The term loan is repayable over five-years in quarterly installments. The
Company is required to make prepayments in the event of certain transactions as
defined in the agreement.
The Company's ability to borrow under the revolving credit facility is based on
percentages of its eligible accounts receivable and eligible inventory. Up to
$30 million of the revolving credit facility is available for standby and
commercial letters of credit. The revolving credit facility commitment
terminates on September 1, 2001.
Borrowings under the new credit agreement bear interest at a variable base rate
per annum plus up to an additional 2.25% depending on the results of a quarterly
financial test as defined in the agreement. In addition, the Company must pay to
the lenders under the credit agreement, a quarterly commitment fee ranging from
0.175% to 0.50% on the unused portion of the revolving credit facility. The
interest rate on the term loan was 6.88% at December 31, 1996. The blended
interest rate on outstanding borrowings under the revolving credit facility was
approximately 6.95% at December 31, 1996.
The Company uses interest rate swaps to effectively convert a portion of its
variable rate debt to fixed rates. At December 31, 1996, the Company had swap
agreements in place covering approximately $100 million of its variable rate
debt. The fixed rates range from 5.8% to 7.0%. The counterparties to interest
rate contracts are major commercial banks and management believes that losses
related to credit risk are remote.
The Company must pay a commission of up to 2.25% per annum on the carrying
amount of each outstanding letter of credit. At December 31, 1996, no letters of
credit were outstanding under the revolving credit facility.
The credit agreement includes covenants which, among others, relate to leverage,
earnings, interest coverage and payment of dividends.
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30
At December 31, 1996, the interest rates on all amounts outstanding under the
term loan and revolving credit facility are scheduled to adjust in three months
or less. Accordingly, the carrying value of the term loan and revolving credit
facility approximates fair value at December 31, 1996. Based on estimated market
values at December 31, 1996, the fair value of the senior subordinated notes was
approximately $129 million.
Future aggregate maturities of long-term debt at December 31, 1996 are as
follows (in thousands):
1997 $ 6,250
1998 12,500
1999 22,500
2000 31,250
2001 144,750
Thereafter 125,000
--------
Total $342,250
========
7. PENSION PLANS
The Company has two defined benefit pension plans covering certain salaried and
hourly employees. The plan benefits are based primarily on years of service and
employees' compensation during the last five years of employment for salaried
employees and stated amounts based on job grade and years of service prior to
retirement for the hourly employees. The plans' assets consist primarily of
equity securities, guaranteed investment contracts and fixed income pooled
accounts.
The funded status of the plans as of December 31 is as follows (in thousands):
1996 1995
--------- ---------
Actuarial present value of benefit obligations:
Vested benefit obligation $ 64,276 $ 66,453
Nonvested benefit obligation 4,471 1,195
--------- ---------
Accumulated benefit obligation $ 68,747 $ 67,648
--------- ---------
Projected benefit obligation $ 76,727 $ 75,578
Plan assets at fair value 64,083 51,834
--------- ---------
Projected benefit obligation in excess of plan assets (12,644) (23,744)
Unrecognized net asset (1,000) (1,231)
Unrecognized prior service cost 3,017 1,947
Unrecognized net gain 3,012 9,092
Adjustment required to recognize minimum liability (2,995) (4,544)
--------- ---------
Accrued pension cost $ (10,610) $ (18,480)
========= =========
Reflected in the Company's consolidated balance sheet is an additional minimum
liability relative to its underfunded plan in the amount of $3.0 million and
$4.5 million at December 31, 1996 and 1995, respectively. A corresponding amount
is recorded as an intangible asset to the extent it does not exceed unrecognized
prior service cost, while the excess in 1995 was charged to stockholders'
equity.
The projected benefit obligation was determined using a weighted average
discount rate of 7.75%, 7.00% and 8.50% for 1996, 1995 and 1994, respectively.
The weighted average rate of future compensation increases was 3% for 1996 and
4.5% for 1995 and 1994. The expected rate of return on plan assets was 9.25% for
1996 and 8.00% for 1995 and 1994.
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The components of net pension expense for the years ended December 31 are as
follows (in thousands):
1996 1995 1994
------ ------ ------
Benefit cost for service during the year $2,378 $1,583 $1,984
Interest cost on projected benefit obligation 5,514 4,787 4,593
Actual return on plan assets (5,699) (6,584) (1,353)
Net amortization and deferral 1,102 2,846 (2,284)
------ ------ ------
Net pension expense $3,295 $2,632 $2,940
====== ====== ======
The Company's policy for these plans is to make contributions equal to or
greater than the requirements prescribed by the Employee Retirement Income
Security Act of 1974.
The Company also contributes to a union sponsored defined benefit multi-employer
pension plan for certain of its hourly employees. The Employee Retirement Income
Security Act of 1974, as amended by the Multi-Employers Pension Plan Amendment
Act of 1980, imposes certain liabilities upon employers who are contributors to
multi-employer plans in the event of the employers' withdrawal from such a plan
or upon a termination of such a plan. Management does not intend to take any
action that would subject the Company to any such liabilities.
In addition to the defined benefit plans described above, the Company also
sponsors defined contribution plans covering substantially all employees. In two
of the plans, the Company matches 25% to 50% of a participant's voluntary
contributions (depending on the respective plant's annual earnings performance)
up to a maximum of 6% of a participant's compensation. In the remaining two
plans, contributions are at the discretion of the Board of Directors and cannot
exceed 15% of the participants' annual wages. The Company's expense for the
plans was approximately $1.3 million, $1.5 million and $0.5 million for 1996,
1995 and 1994, respectively.
8. POSTRETIREMENT BENEFITS OTHER THAN PENSIONS
The Company provides postretirement health care and life insurance benefits to
certain employees. The Company accrues the cost of postretirement benefits
within the employees' active service periods. Effective January 1, 1994, the
Company limited the extent of its liability for future increases in medical
costs. When the average annual per retiree claim cost exceeds two times the 1993
per retiree claim cost, the employer contribution will be increased each year
only for general inflation, regardless of the actual increase in the cost of
providing medical benefits. Based on current medical trend assumptions, per
retiree medical claims are expected to reach two times the 1993 level in the
year 2000.
The financial status of the plan as of December 31, 1996 and 1995 is as follows
(in thousands):
1996 1995
Actuarial present value of accumulated postretirement benefit
obligation:
Retirees $24,437 $23,457
Fully eligible, active plan participants 3,051 3,067
Other active participants 33,756 31,791
------- -------
61,244 58,315
Unrecognized prior service cost 6,492 7,562
Unrecognized net gain 13,488 12,018
------- -------
Accrued postretirement benefits $81,224 $77,895
======= =======
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The components of net periodic postretirement benefit expense for the years
ended December 31 are as follows (in thousands):
1996 1995 1994
---- ---- ----
Service cost for benefits earned $1,890 $1,708 $1,993
Interest cost on accumulated postretirement benefit obligations 4,390 4,184 3,794
Net amortization and deferral (1,451) (1,725) (1,290)
------- ------- -------
Net periodic postretirement benefit expense $4,829 $4,167 $4,497
====== ====== ======
The discount rate used in determining the accumulated postretirement benefit
obligation ("APBO") was 7.75% for 1996, 7.00% for 1995 and 8.50% for 1994. The
assumed health care cost trend rate used in measuring the APBO was 9.5%
declining by 1.0% per year to an ultimate rate of 4.5% in 2001. If the health
care cost trend rate assumptions were increased by 1%, the APBO as of December
31, 1996 and the combined service and interest cost components of postretirement
benefit expense for the year then ended would be increased by approximately $9.1
million and $1.0 million, respectively.
9. INCOME TAXES
The provision for income taxes at December 31 consists of the following (in
thousands):
1996 1995 1994
---- ---- ----
Current:
Federal $(6,079) $8,845 $650
State and Local 786 441 50
------- ------ ----
(5,293) 9,286 700
Deferred:
Federal
State and Local -- -- --
-- -- --
------- ------ ----
$(5,293) $9,286 $700
======= ====== ====
Deferred tax assets and liabilities at December 31 are as follows (in
thousands):
1996 1995
---- ----
ASSETS LIABILITIES ASSETS LIABILITIES
-------- ----------- -------- -----------
Inventory -- $ 6,890 -- $15,024
Property, plant and equipment -- 57,208 -- 35,322
Accrued and other liabilities $ 12,308 -- $ 5,723 --
Accrued pension costs 3,046 -- 5,156 --
Accrued postretirement costs 32,489 -- 28,821 --
Net operating loss carryforwards 50,941 -- 54,652 --
AMT credit carryforwards 7,494 -- 1,493 --
Other 1,143 -- 336
-------- ------- -------- -------
Totals $107,421 $64,098 $ 96,181 $50,346
-------- ------- -------- -------
Net deferred tax asset 43,223 -- $45,835 --
Valuation allowance (43,223) (45,835) --
-------- ------- -------- -------
Net deferred taxes $ -- $ -- $ -- $ --
======== ======= ======= =======
The Company has determined that at December 31, 1996 and 1995, its ability to
realize future benefits of net deferred tax assets does not meet the "more
likely than not" criteria in SFAS No.109, "Accounting for Income Taxes".
The deferred tax assets and liabilities were computed at a 40% tax rate for 1996
versus a 37% tax rate for 1995. The increase in the tax rates is attributable to
the anticipated increase (as a result of the CasTech acquisition) in the number
of states in which the company will be required to file tax returns in the
future. The change in tax rates had no effect on the 1996 income tax benefit as
the net deferred tax asset is fully offset by a valuation allowance.
32
33
At December 31, 1996, the Company had net operating loss carryforwards for
federal tax purposes of approximately $127 million, which expire in various
amounts through 2008 and approximately $7.5 million in alternative minimum tax
credit carryforwards which do not expire. As a result of the initial public
offering during 1995, the Company experienced an "ownership change" within the
meaning of Section 382 of the Internal Revenue Code. Consequently, the Company
is subject to an annual limitation on the amount of net operating loss
carryforwards that can be used to offset taxable income. The annual limitation
is $9.6 million plus certain gains included in taxable income which are
attributable to the Company prior to the ownership change.
Reconciliation of the federal statutory rate and the effective income tax rate
is as follows:
1996 1995 1994
---- ---- ----
Federal statutory rate 35.0% 35.0% 35.0%
Dividends received deduction -- (0.5) (0.8)
Non-taxable property distribution -- 24.2 --
Utilization of net operating loss carryforwards (73.4) (38.6) (33.5)
Adjustment of prior year accrual (40.7) -- --
State income taxes 5.9 -- --
Alternative minimum tax 8.0 -- --
Other items (0.1) 1.5 2.3
----- ----- -----
Effective income tax rate (65.3)% 21.6% 3.0%
===== ===== =====
10. CONTINGENCIES
The Company's operations are subject to increasingly stringent environmental
laws and regulations governing air emissions, wastewater discharges, the
handling and remediation of hazardous substances and wastes and employee health
and safety. These laws can impose joint and several liability for releases or
threatened releases of hazardous substances upon statutorily defined parties,
including the Company, regardless of fault or the lawfulness of the original
activity or disposal. The Company believes it is currently in material
compliance with applicable environmental laws and regulations.
Future regulations, under the Clean Air Act and otherwise, are expected to
impose stricter emission requirements on the aluminum industry. While the
Company believes that current pollution control measures at most of the emission
sources at its facilities will meet these anticipated future requirements,
additional measures at some sources at its Lewisport, Kentucky ("Lewisport")
rolling mill will be required.
The Company has been named as a potentially responsible party at four federal
superfund sites which were acquired in the CasTech acquisition and is conducting
remedial investigations at two of the sites for past waste disposal activity
associated with closed recycling facilities. A trust fund exists to fund the
activity at one of the sites undergoing remediation and was established through
contributions from two other parties in exchange for indemnification from
further liability. The Company is reimbursed from the fund as approved
remediation expenditures are incurred at the site. The balance remaining in the
trust fund at December 31, 1996 was approximately $4.3 million. The Company
anticipates that the assets of the trust fund plus the future trust earnings
will not be sufficient to satisfy the required remediation and associated costs.
The estimated trust deficiency has been considered in the Company's aggregate
environmental contingency accrual.
At the two other federal superfund sites, the Company is a minor contributor and
expects to resolve its liability for a nominal amount. The Company is under
orders by agencies in three states for environmental remediation at plants, one
of which is currently operating and two of which have been closed. Based on
currently available information, the Company estimaties the range of possible
losses with respect to these matters is between $12 million and $16 million.
The Company acquired Lewisport and an aluminum smelter at Goldendale, Washington
("Goldendale"), from Lockheed Martin in 1985. In connection with the
transaction, Lockheed Martin indemnified the
33
34
Company against expenses relating to environmental matters arising during the
period of Lockheed Martin's ownership of those facilities.
The Company has been named as a potentially responsible party at three
third-party disposal sites relating to Lockheed Martin operations, for which
Lockheed Martin has assumed responsibility.
Environmental sampling at Lewisport has disclosed the presence of various
contaminants, including polychlorinated biphenyls (PCBs), in a closed Company
landfill. The Company has not yet determined the extent of the contamination or
the nature and extent of remedial measures that may be required. Accordingly,
the Company cannot at present estimate the cost of any remediation that may be
necessary. Management believes the contamination occurred at the facility when
it was owned by Lockheed Martin and continues to be covered by the Lockheed
Martin indemnification, which Lockheed Martin disputes.
The aluminum smelter at Goldendale was operated by Lockheed Martin until 1985
and by the Company from 1985 to 1987 when it was sold to Columbia Aluminum
Corporation ("Columbia"). Past aluminum smelting activities at Goldendale have
resulted in environmental contamination and regulatory involvement. A 1993
Settlement Agreement among the Company, Lockheed Martin and Columbia allocates
responsibility for future remediation at 11 sites at the Goldendale smelter. If
remediation is required, estimates by outside consultants of the probable
aggregate cost to the Company for these sites range from $1.3 million to $7.2
million. The apportionment of responsibility for other sites at Goldendale is
left to alternative dispute resolution procedures if and when these locations
become the subject of remedial requirements. The apportionment of responsibility
for other sites at Goldendale is left to alternative dispute resolution
procedures if and when these locations become the subject of remedial
requirements. The parties have reserved their right with respect to all other
potential environmental issues at Goldendale, including the Company's rights
under the Lockheed Martin indemnity.
The Company's aggregate loss contingency accrual for environmental matters was
$15.2 million and $1.2 million at December 31, 1996 and 1995, respectively. Of
the total accrual, $3.6 million and $1.2 million is included in "accrued
liabilities" in the Company's consolidated balance sheets at December 31, 1996
and 1995, respectively, and $11.6 million is included in "other long-term
liabilities" at December 31, 1996.
While the Company believes the overall accrual is adequate to cover all
environmental loss contingencies that the Company has determined to be probable
and reasonably estimable, it is not possible to predict the amount or timing of
cost for future environmental matters which may subsequently be determined.
Although the outcome of any such matters, to the extent they exceed any
applicable accrual, could have a material adverse effect on the Company's
consolidated results of operations for the applicable period, the Company
believes that such outcome will not have a material adverse effect on the
Company's consolidated financial condition, results of operations or cash flows.
The Company has incurred and will continue to incur capital and operating
expenditures for matters relating to environmental control and monitoring.
Capital expenditures of the Company for environmental control and monitoring for
1996, 1995 and 1994 were $2.3 million and $0.6 million, respectively. All other
environmental expenditures of the Company, including remediation expenditures,
for 1996, 1995 and 1994 were $1.5 million, $1.9 million and $2.0 million,
respectively.
The Company is also a party to various non-environmental legal proceedings and
administrative actions, all arising from the ordinary course of business.
Although it is impossible to predict the outcome of any legal proceeding, the
Company believes that any liability that may finally be determined with respect
to such legal proceedings should not have a material effect on the Company's
consolidated financial position, results of operations or cash flows, although
resolution in any year or quarter could be material to the consolidated results
of operations for that period.
11. STOCK INCENTIVES
The Company has a stock incentive plan covering certain officers, key employees
and directors. The plan provides for the grant of options to purchase common
stock or the award of shares of restricted
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common stock. The total number of shares which may be subject to options or
issued as restricted stock under the plan is 600,000.
Plan activity is summarized below:
RESTRICTED
OPTIONS STOCK
------- ----------
WEIGHTED
AVERAGE
SHARES EXERCISE PRICE SHARES
--------- -------------- --------
Outstanding December 31, 1994 -- -- --
Granted 72,500 $14.00 202,500
Exercised -- -- --
Forfeited (3,000) $14.00 (12,500)
------- -------
Outstanding December 31, 1995 69,500 $14.00 190,000
Granted 130,500 $16.71 25,000
Exercised -- -- --
Forfeited (4,000) $14.00 (17,500)
------- -------
Outstanding December 31, 1996 196,000 $15.80 197,500
======= =======
The options are issued at the fair value of the underlying stock on the date of
grant and become exercisable three years from the grant date for employees and
one year from the grant date for non-employee directors. The options expire ten
years after the date of grant. The restricted stock, principally issued in
connection with the initial public offering, vests five years from the date of
award. At December 31, 1996, options for 5,500 shares were exercisable. The fair
value of options was $3.95 and $3.44 as of December 31, 1996 and 1995. Fair
value estimates were determined using the Black-Scholes valuation method, an
expected term of ten years, a 6.5% risk-free interest rate, expected turnover of
5% and stock price volatility of 15%.
As permitted by SFAS No. 123, the Company follows the provisions of APB Opinion
25 and related Interpretations in accounting for its stock option grants.
Compensation cost has not been recognized for options issued under the plan. If
compensation cost had been determined based on the fair value of the awards at
the grant date consistent with the provisions of SFAS No. 123 there would not
have been a material impact on the reported amount of the Company's net income
and net income per share.
12. SELECTED QUARTERLY FINANCIAL DATA (UNAUDITED)
All amounts are in thousands except net income per share.
QUARTER ENDED,
1996 MAR. 31 JUNE 30 SEPT. 30 DEC. 31 YEAR
- ---- ------- ------- -------- ------- ----
Net sales $167,544 $159,672 $170,052 $241,950 $739,218
Gross profit 9,811 8,870 10,570 20,061 49,312
Income before extraordinary loss 2,393 2,102 4,634 5,627 14,756
Net income 2,393 2,102 3,279 5,627 13,401
Income per share before extraordinary loss 0.23 0.21 0.45 0.55 1.44
Net income per share 0.23 0.21 0.32 0.55 1.31
1995
Net sales $173,907 $192,229 $160,264 $145,101 $671,501
Gross profit 17,590 20,724 16,429 10,007 64,750
Net income 8,662 12,917 7,646 4,562 33,787
Net income per share 0.85 1.27 0.75 0.45 3.32
Fourth quarter 1996 net income includes a $1.1 million increase in pre-tax
income as a result of adjustments to certain compensation related expenses. In
addition, the Company recognized an income
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tax benefit of $5.0 million as a result of revisions to prior year tax estimates
and adjustments to the estimated utilization of net operating loss
carryforwards.
The Company recorded a $1.9 million increase in inventory and pre-tax income as
a result of the annual physical inventory taken during the fourth quarter of
1995.
ITEM 9. CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND
FINANCIAL DISCLOSURE.
None.
PART III
ITEM 10. DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT.
The information required by Item 401 (other than paragraph (b)
thereof) and Item 405 of Regulation S-K may be found under the caption Election
of Directors of the Company's Proxy Statement dated March 14 ,1997 for the
Annual Meeting of Stockholders to be held on April 17, 1997 (the "Proxy
Statement") and is incorporated herein by reference. The information required by
Item 401(b) of Regulation S-K may be found under Item E.O. above.
ITEM 11. EXECUTIVE COMPENSATION.
The information required by Item 402 of Regulation S-K may be
found under the caption Executive Compensation in the Proxy Statement and is
incorporated herein by reference.
ITEM 12. SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT.
The information required by Item 403 of Regulation S-K may be
found under the caption Beneficial Ownership of Common Stock in the Proxy
Statement and is incorporated herein by reference.
ITEM 13. CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS.
The information required by Item 404 of Regulation S-K may be
found under the caption Election of Directors--Compensation and other
Transactions with Directors; Management Development and Compensation Committee
Interlocks and Insider Participation in the Proxy Statement and is incorporated
herein by reference.
PART IV
ITEM 14. EXHIBITS, FINANCIAL STATEMENT SCHEDULES, AND REPORTS ON FORM 8-K.
(a) Financial Statements and Schedule
The financial statements of the Company as set forth under Item 8 are
filed as part of this report.
Supplemental Schedule II - Valuation and Qualifying Accounts is filed
on page 39 of this report.
Financial statement schedules other than listed above have been omitted
since they are either not required or not applicable or the information is
otherwise included.
The report of the independent accountants with respect to the
above-listed financial statements and schedule appears on page 20 of this
report.
36
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(b) Reports on Form 8-K.
No reports on Form 8-K were filed during the fourth quarter
ended December 31, 1996.
(c) Exhibits
3.1 Restated Certificate of Incorporation, effective
December 5, 1995 (incorporated by reference to
Exhibit 3.1 to the Company's Annual Report on Form
10-K for the year ended December 31, 1995).
3.2 By-laws (incorporated by reference to Exhibit 3.3 to
the Company's Registration Statement No. 33-87294 on
Form S-1).
3.3 Stockholder Protection Rights Agreement, dated as of
March 6, 1996, including forms of Rights Certificate,
Election to Exercise and Certificate of Designation
and Terms of Participating Preferred Stock of the
Company (incorporated by reference to Exhibits (1),
(2) and (3) to the Company's Registration Statement
No. 0-25642 on Form 8-A).
10.1 Executive Incentive Compensation Plan, as amended
December 4, 1995 (incorporated by reference to
Exhibit 10.1 to the Company's Annual Report on Form
10-K for the year ended December 31, 1995).
10.2 Long-term Executive Incentive Compensation Plan
(incorporated by reference to Exhibit 10.2 to the
Company's Registration Statement No. 33-87294 on Form
S-1).
10.3 Salaried Employees Pension Plan (incorporated by
reference to Exhibit 10.4 to the Company's
Registration Statement No. 33-87294 on Form S-1).
10.4 Salaried Employees Performance Sharing Plan
(incorporated by reference to Exhibit 10.5 to the
Company's Registration Statement No. 33-87294 on Form
S-1).
10.5 1995 Stock Incentive Plan as amended and restated
October 21, 1996 (incorporated by reference to
Exhibit 99.1 to the Company's Registration Statement
No. 333-19383 on Form S-8)
10.6 Form of Severance Agreements between the Company and
Mark V. Kaminski, Scott T. Davis, Roderick Macdonald,
Donald L. Marsh, Jr., James K. O'Donnell, Daniel L.
Smith, William G. Toler and John J. Wasz
(incorporated by reference to Exhibit 10.7 to the
Company's Annual Report on Form 10-K for the year
ended December 31, 1995).
10.7 Deferred Compensation Plan (incorporated by reference
to Exhibit 10.1 to the Company's Quarterly Report on
Form 10-Q for the quarter ended June 30, 1996).
10.8 Amended and Restated Credit Agreement among the
Company, subsidiaries of the Company, the several
lenders from time to time parties thereto, and
National Westminster Bank PLC, as agent, dated as of
November 29, 1996.
10.9 Amended and Restated Pledge and Security Agreement
entered into by the Company and its subsidiaries,
collectively, in favor of National Westminster Bank
PLC, as agent, dated November 29, 1996.
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38
10.10 Non-exclusive License Agreement between Hazelett
Strip-Casting Corporation and Barmet of Kentucky,
Inc. dated as of June 2, 1982 (incorporated by
reference to Exhibit 10.07 to the CasTech Aluminum
Group Inc. Registration Statement No. 33-77116 on
Form S-1).
10.11 Agreement between Hazelett Strip-Casting Corporation,
Barmet of Kentucky, Inc. and Barmet Aluminum
Corporation, dated as of November 29, 1984
(incorporated by reference to Exhibit 10.08 to the
CasTech Aluminum Group Inc. Registration Statement
No. 33-77116 on Form S-1).
10.12 Supply agreement between Barmet Aluminum Corporation
and IMCO, dated as of March 2, 1992 (incorporated by
reference to Exhibit 10.09 to the CasTech Aluminum
Group Inc. Registration Statement No. 33-77116 on
Form S-1).
10.13 Lease of 2630 El Presidio Street, Long Beach,
California by Alflex Corporation from Brian L.
Harvey, expiring October 31, 2004.
10.14 Industrial Real Estate Lease of 2303 Jefferson
Street, Torrance, California, by Barmet Aluminum
Corporation from Cypress Land Company, expiring April
30, 1999 (incorporated by reference to Exhibit 10.16
to the CasTech Aluminum Group Inc. Registration
Statement No. 33-77116 on Form S-1).
10.15 Indenture dated as of September 20, 1996 between the
Company, the Subsidiary Guarantors named therein and
Harris Trust and Savings Bank, Trustee (incorporated
by reference to Exhibit 4.2 to the Company's
Registration Statement No.
333-13661 on Form S-4).
10.16 First Supplemental Indenture, dated as of November
12, 1996, to Indenture dated as of September 20,
1996.
11 Computation of Net Income Per Share.
21 Subsidiaries.
23 Consent of Coopers & Lybrand L.L.P.
27 Financial Data Schedule.
38
39
SUPPLEMENTAL SCHEDULE II
Commonwealth Aluminum Corporation
Valuation and Qualifying Accounts
December 31, 1996, 1995 and 1994
(in thousands)
Additions
----------------------
Balance at Charged to Charged to Balance at
Beginning Costs and Other End of
Description of Period Expenses Accounts Deductions of Period
----------- --------- -------- -------- ---------- ---------
Allowance for uncollectible accounts
December 31, 1996 $ 788 $ 100 $1,290 (a) $ 375 $1,803
December 31, 1995 780 89 - 81 788
December 31, 1994 1,275 271 - 766 780
Allowance for obsolete stores inventory
December 31, 1996 $ 1,000 $ - $ - $ - $1,000
December 31, 1995 1,000 - - - 1,000
December 31, 1994 1,000 - - - 1,000
<FN>
Note (a) - relates to the acquisition of CasTech.
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SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the
Securities Exchange Act of 1934, the registrant has duly caused this report to
be signed on its behalf by the undersigned thereunto duly authorized on
March 26, 1997.
COMMONWEALTH ALUMINUM CORPORATION
By /s/ Mark V. Kaminski
_________________________________
Mark V. Kaminski, President and
Chief Executive Officer
Pursuant to the requirements of the Securities Exchange Act of
1934, this report has been signed below by the following persons on behalf of
the registrant and in the capacities and on the dates indicated:
SIGNATURE TITLE DATE
--------- ----- ----
/s/ Paul E. Lego
_____________________________ Chairman of the Board March 31, 1997
Paul E. Lego
/s/ Mark V. Kaminski
_____________________________ President, Chief Executive Officer and
Mark V. Kaminski Director March 26, 1997
/s/ Catherine G. Burke
_____________________________ Director March 26, 1997
Catherine G. Burke
/s/ C. Frederick Fetterolf
_____________________________ Director March 31, 1997
C. Frederick Fetterolf
/s/ John E. Merow
_____________________________ Director March 26, 1997
John E. Merow
/s/ Victor Torasso
_____________________________ Director March 26, 1997
Victor Torasso
/s/ Donald L. Marsh, Jr.
_____________________________ Executive Vice President, Chief Financial March 26, 1997
Donald L. Marsh, Jr. Officer and Secretary (Principal financial and
accounting officer)
/s/ John F. Barron
_____________________________ Corporate Controller March 26, 1997
John F. Barron
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EXHIBIT INDEX
-------------
EXHIBIT
NUMBER DESCRIPTION
------ -----------
3.1 Restated Certificate of Incorporation, effective
December 5, 1995 (incorporated by reference to
Exhibit 3.1 to the Company's Annual Report on Form
10-K for the year ended December 31, 1995).
3.2 By-laws (incorporated by reference to Exhibit 3.3 to
the Company's Registration Statement No. 33-87294 on
Form S-1).
3.3 Stockholder Protection Rights Agreement, dated as of
March 6, 1996, including forms of Rights Certificate,
Election to Exercise and Certificate of Designation
and Terms of Participating Preferred Stock of the
Company (incorporated by reference to Exhibits (1),
(2) and (3) to the Company's Registration Statement
No. 0-25642 on Form 8-A).
10.1 Executive Incentive Compensation Plan, as amended
December 4, 1995 (incorporated by reference to
Exhibit 10.1 to the Company's Annual Report on Form
10-K for the year ended December 31, 1995).
10.2 Long-term Executive Incentive Compensation Plan
(incorporated by reference to Exhibit 10.2 to the
Company's Registration Statement No. 33-87294 on Form
S-1).
10.3 Salaried Employees Pension Plan (incorporated by
reference to Exhibit 10.4 to the Company's
Registration Statement No. 33-87294 on Form S-1).
10.4 Salaried Employees Performance Sharing Plan
(incorporated by reference to Exhibit 10.5 to the
Company's Registration Statement No. 33-87294 on Form
S-1).
10.5 1995 Stock Incentive Plan as amended and restated
October 21, 1996 (incorporated by reference to
Exhibit 99.1 to the Company's Registration Statement
No. 333-19383 on Form S-8)
10.6 Form of Severance Agreements between the Company and
Mark V. Kaminski, Scott T. Davis, Roderick Macdonald,
Donald L. Marsh, Jr., James K. O'Donnell, Daniel L.
Smith, William G. Toler and John J. Wasz
(incorporated by reference to Exhibit 10.7 to the
Company's Annual Report on Form 10-K for the year
ended December 31, 1995).
10.7 Deferred Compensation Plan (incorporated by reference
to Exhibit 10.1 to the Company's Quarterly Report on
Form 10-Q for the quarter ended June 30, 1996).
10.8 Amended and Restated Credit Agreement among the
Company, subsidiaries of the Company, the several
lenders from time to time parties thereto, and
National Westminster Bank PLC, as agent, dated as of
November 29, 1996.
10.9 Amended and Restated Pledge and Security Agreement
entered into by the Company and its subsidiaries,
collectively, in favor of National Westminster Bank
PLC, as agent, dated November 29, 1996.
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10.10 Non-exclusive License Agreement between Hazelett
Strip-Casting Corporation and Barmet of Kentucky,
Inc. dated as of June 2, 1982 (incorporated by
reference to Exhibit 10.07 to the CasTech Aluminum
Group Inc. Registration Statement No. 33-77116 on
Form S-1).
10.11 Agreement between Hazelett Strip-Casting Corporation,
Barmet of Kentucky, Inc., and Barmet Aluminum
Corporation, dated as of November 29, 1984
(incorporated by reference to Exhibit 10.08 to the
CasTech Aluminum Group Inc. Registration Statement
No. 33-77116 on Form S-1).
10.12 Supply agreement between Barmet Aluminum Corporation
and IMCO, dated as of March 2, 1992 (incorporated by
reference to Exhibit 10.09 to the CasTech Aluminum
Group Inc. Registration Statement No. 33-77116 on
Form S-1).
10.13 Lease of 2630 El Presidio Street, Long Beach,
California by Alflex Corporation from Brian L.
Harvey, expiring October 31, 2004.
10.14 Industrial Real Estate Lease of 2303 Jefferson
Street, Torrance, California, by Barmet Aluminum
Corporation from Cypress Land Company, expiring April
30, 1999 (incorporated by reference to Exhibit 10.16
to the CasTech Aluminum Group Inc. Registration
Statement No. 33-77116 on Form S-1).
10.15 Indenture dated as of September 20, 1996 between the
Company, the Subsidiary Guarantors named therein and
Harris Trust and Savings Bank, Trustee (incorporated
by reference to Exhibit 4.2 to the Company's
Registration Statement No. 333-13661 on Form S-4).
10.16 First Supplemental Indenture, dated as of November
12, 1996, to Indenture dated as of September 20,
1996.
11 Computation of Net Income Per Share.
21 Subsidiaries.
23 Consent of Coopers & Lybrand L.L.P.
27 Financial Data Schedule.
42