1 UNITED STATES SECURITIES AND EXCHANGE COMMISSION WASHINGTON, DC 20549 FORM 10-K [X] ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the fiscal year ended December 31, 1998. [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the transition period from to . Commission File Number 0-19431 ROYAL APPLIANCE MFG. CO. (EXACT NAME OF REGISTRANT AS SPECIFIED IN ITS CHARTER) OHIO 34-1350353 - ----------------------------------------------------------- ----------------------------------------------------------- (STATE OR OTHER JURISDICTION OF INCORPORATION OR (I.R.S. EMPLOYER IDENTIFICATION) ORGANIZATION) 650 ALPHA DRIVE, CLEVELAND, OHIO 44143 - ----------------------------------------------------------- ----------------------------------------------------------- (ADDRESS OF PRINCIPAL EXECUTIVE OFFICES) (ZIP CODE) (440) 449-6150 ------------------------------------------------------------ (REGISTRANT'S TELEPHONE NUMBER, INCLUDING AREA CODE) Securities Registered Pursuant to Section 12(b) of the Act: Common Shares, Without Par Value New York Stock Exchange - ----------------------------------------------------------- ----------------------------------------------------------- (Title of Each Class) (Name of Each Exchange on which Registered) Securities Registered Pursuant to Section 12(g) of the Act: None Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes [X] No [ ]. Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K (Sec. 229.405 of this chapter) is not contained herein, and will not be contained, to the best of registrant's knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K [ ]. The aggregate market value of the voting shares held by non-affiliates of the Registrant, as reported on the New York Stock Exchange, based upon the closing sale price of Registrant's Common Shares on March 15, 1999 was $48,220,324. Common Shares held by each officer and director have been excluded in that such persons may be deemed to be affiliates. This determination of affiliate status is not necessarily a conclusive determination for other purposes. The number of outstanding shares of the Registrant's common shares as of March 15, 1999 was 19,045,024. DOCUMENTS INCORPORATED BY REFERENCE Applicable portions of the Proxy Statement for the Annual Meeting of Shareholders to be held on Tuesday, April 27, 1999 are incorporated by reference in Part III of this form. The Exhibit index appears on sequential page 35. 2 PART I ITEM 1. BUSINESS General Royal Appliance Mfg. Co. ("Royal" or the "Company"), an Ohio corporation with its corporate offices in the Cleveland, Ohio metropolitan area, develops, assembles and markets a full line of cleaning products for home and commercial use under the Dirt Devil(R) and Royal(R) brand names. In 1984, the Company introduced the first in a line of Dirt Devil(R) hand-held vacuum cleaners, which the Company believes has become the largest selling line of hand-held vacuum cleaners in the United States. The Company has used the Dirt Devil(R) brand name recognition to gain acceptance for other Dirt Devil(R) products. The Company continues to market certain metal vacuum cleaners for home and commercial use under the Royal(R) brand name. The Company's business strategy is primarily focused on leveraging the well known Dirt Devil(R) brand to new and innovative products both inside and outside the floor care industry. The Company's goal is to expand the number, visibility and volume of its products sold by retailers, as well as to increase the number of major retailers carrying its products. The Company also seeks to increase the sale of its products through independent dealers by offering dealer-exclusive product lines and cooperative promotional programs. The Company's marketing strategy is essential to its success. The Company uses television, print and cooperative advertising to build and maintain brand awareness and consumer demand, as well as to gain shelf space for its product lines from major retailers. In order to provide the retailers with distinct product alternatives, the Company offers different Dirt Devil(R) products in a variety of styles and colors and with various features. Major retailers currently carrying some portion of the Dirt Devil(R) product line include Best Buy, Canadian Tire, Circuit City, Kmart, Sears, Service Merchandise, Target, and Walmart. The Company also sells its Dirt Devil(R) products through independent dealers, who primarily sell the metal line of Royal(R) vacuum cleaners. Products The Company sells a full line of plastic and metal vacuum cleaners. The Company's Dirt Devil(R) vacuum cleaners are intended for home use. The Company's metal vacuum cleaners are intended for home and commercial use. DIRT DEVIL(R) AND PLASTIC RELATED PRODUCT LINES. The Company's primary retail product lines are sold under the Dirt Devil(R) name. The first Dirt Devil(R) product, the Hand Vac, a corded, hand-held vacuum cleaner, was introduced in 1984. The Dirt Devil(R) line has since been expanded by the introduction of upright and canister vacuum cleaners, electric brooms and mops, and non-electric sweepers. The Dirt Devil(R) line was expanded in 1998 by the introduction of the Dirt Devil(R) Vision, a bagless upright, and the Scrub Devil(TM), a cordless household scrubber. During 1998, 1997, and 1996 plastic products accounted for approximately 88%, 90%, and 88%, respectively, of the Company's net sales. METAL PRODUCT LINES. The Company has produced durable metal vacuum cleaners since the early 1900's. Currently, the Company markets a full line of metal upright and canister vacuum cleaners for home and commercial use. The Company sells its metal vacuum cleaners exclusively through its network of independent dealers. During 1998, 1997, and 1996, metal products accounted for approximately 4%, 4%, and 5%, respectively, of the Company's net sales. OTHER PRODUCTS. The Company sells accessories, attachments, refurbished cleaners and replacement parts for each of its product lines. These products are sold through retailers and dealers, and are also available directly from the Company. During 1998, 1997, and 1996, these products accounted for approximately 8%, 6%, and 7%, respectively, of the Company's net sales. NEW PRODUCTS. The Company introduces new products and enhances its existing products on a regular basis for both the retail and dealer markets. During the third quarter of 1999, the Company will introduce the Dirt Devil(R) Easy Steamer(TM), a carpet extractor. In order to support its product development efforts, the Company 2 3 engages in research and development activities, particularly with respect to new product engineering. The Company's engineering and product development expenditures were approximately, $4.6 million, $4.7 million and $3.9 million in 1998, 1997 and 1996, respectively. In addition to internally developing products, the Company may purchase product tooling, license product designs and patents, and outsource certain product assembly for products to be marketed under the Dirt Devil(R)brand name. The Company may also license its trademarks and patents. Marketing and Customers The Company markets its Dirt Devil(R) products primarily through major retailers, including mass market retailers (e.g. Walmart, Target, and Kmart), electronic chains (e.g. Best Buy, Circuit City, and Service Merchandise), warehouse clubs (e.g. Sam's Club), regional chains and department stores. During 1998, Walmart (including Sam's Club), Target and Kmart accounted for approximately 31.6%, 14.1% and 13.4%, respectively, of the Company's net sales, compared to approximately 35.9%, 10.7% and 9.5%, respectively, of the Company's net sales in 1997. These were the only customers who accounted for approximately 10% or more of the Company's net sales during such periods. During 1998 and 1997, the Company's net sales in the aggregate to its five largest customers were 64.2% and 62.3%, respectively, of its total net sales. The loss of any of these customers could have a significant impact on the Company's operations. The Company anticipates that the significant percentage of the Company's net sales attributable to a limited number of major retail customers will continue. The Company believes that its relations with its customers are good. The Company sells most of its products to retailers that are serviced directly by the Company's internal sales staff. Since Dirt Devil(R) products are targeted to sell to the mass market, the Company believes that brand name recognition is critical to the success of these products. The Company provides advertising and promotional support for its Dirt Devil(R) products through television and cooperative advertising with retailers and believes that these promotional activities, as well as those of its major customers, affect brand name awareness and sales. The Company's cooperative advertising program is established based upon planning with its mass market retail customers. Some of the Company's advertising and promotional activities are tied to holidays and also to specific promotional activities of retailers, and historically have been higher during the Christmas shopping season. The Company's advertising and promotional expenditures are not proportional to anticipated sales. In addition, the Company has generated a small portion of its sales from consumer direct orders using the Company's toll-free number and from direct response television infomercials, in which consumers may order directly from the Company. The Company devotes considerable attention to the design and appearance of its products and packaging in order to enhance their appeal to consumers and to stand out among other brands on retailers' shelves. For example, Dirt Devil(R) products sold by mass merchants are often bright red in color. In order to increase the presence of its Dirt Devil(R) products in major retail outlets, the Company provides retailers with distinct product alternatives by offering its Dirt Devil(R) product lines in a variety of styles and colors and with various features. The Company also strives to meet the packaging and product merchandising needs of retailers. The Company endeavors to have sufficient quantities of products in stock in order to process and fill orders in a timely manner. Since orders are typically shipped within 10 days of the receipt of a purchase order, the Company does not have a significant order backlog. The Company permits cancellation of orders up to 72 hours prior to shipment. The Company's line of metal vacuum cleaners is sold exclusively through a network of independent vacuum cleaner dealers. As part of its effort to support its independent dealer network, the Company has attempted to meet independent dealers' needs for distinctive product offerings not available to mass merchants. The Company's metal product lines are targeted at consumers and commercial customers who are interested in purchasing more durable and higher quality vacuum cleaners. The Company focuses its promotional activities with its independent dealers on cooperative advertising. Many of the Company's independent dealers also provide warranty service for Royal(R) and Dirt Devil(R)products. This allows the consumer to have prompt access to local service outlets and is an important 3 4 component of the Company's efforts to be responsive to consumers. The Company's products are generally sold with a one to six-year limited warranty. The Company has generally accepted over-the-counter product returns from its retail customers for any reason, reflecting the retailers' return policies. Each of the Company's products has a toll-free number printed on it that consumers may use to contact a Company customer service representative. Through its customer service computer system, the Company can provide a prompt response to consumer inquiries concerning the availability of its products and service in the consumer's vicinity. Competition The Company's most significant competitors are Hoover and Eureka and, in the hand-held market, Black & Decker. These competitors and several others are subsidiaries or divisions of companies that are more diversified and have greater financial resources than the Company. The Company believes that the domestic vacuum cleaner industry is a mature industry with modest annual growth in many of its products but with a decline in certain other products. Competition is dependent upon price, quality, extension of product lines, and advertising and promotion expenditures. Additionally, competition is influenced by innovation in the design of replacement models and by marketing and approaches to distribution. The Company has experienced heightened competition in the upright market segment as a result of increased advertising expenditures and new product introductions by its competitors. Trademarks and Patents The Company holds numerous trademarks and holds or licenses the use of patents registered in the United States and foreign countries for various products and processes. The Company has registered trademarks in the United States and a number of foreign countries for the Dirt Devil(R), Royal(R) and other names and logos, which are used in connection with the sale of its vacuum cleaners, other products and accessory parts. The Company considers the Dirt Devil(R) trademark to be of considerable value and critical to its business. No challenges to its rights to this trademark have arisen and the Company has no reason to believe that any such challenges will arise in the future. The Company holds or licenses the use of numerous domestic and international patents, including design patents. The Company may also license its trademarks and patents. The Company believes that its product lines are generally not dependent upon any single patent or group of patents. Seasonality The Company's business is highly seasonal. The Company believes that a significant percentage of certain of its products, particularly the Dirt Devil(R) Hand Vac, the Dirt Devil(R) Broom Vac(R) and the Dirt Devil(R)Mop Vac(R) are given as gifts and therefore, sell in larger volumes during the Christmas shopping season. Because of the Company's continued dependency on its major customers, the timing of purchases by these major customers could cause quarterly fluctuations in the Company's net sales. As a consequence, results in prior quarters are not necessarily indicative of future results of operations. Production The Company currently assembles most of its products in its facilities located in the Cleveland, Ohio metropolitan area and Reynosa, Mexico. Unlike many of its competitors, the Company currently does not manufacture component parts for its products. Substantially all component parts for the Company's products are manufactured by suppliers, frequently using molds and tooling owned by the Company and built to its specifications. Since the Company's production operations are currently limited to assembly, it believes that its fixed costs are lower than many of its competitors. The Company also believes that this lack of vertical integration permits it increased flexibility in the introduction and modification of products. The Company also outsources some or all manufacturing of certain products. 4 5 The Company's engineering department is primarily responsible for the design and testing of its products. The Company has computer-aided design systems to assist its engineers in developing new products and modifying existing products. The Company also retains outside design firms to assist its engineers in designing new products. In addition to internally developing products, the Company may purchase tooling, license intellectual property, or otherwise sell products produced by others to the Company's specifications which may be marketed under the Dirt Devil(R) brand name. A majority of the raw materials purchased by the Company are component parts, such as motors, bags, cords, and plastic parts, which are available from multiple suppliers. The amount of time required by suppliers to fill orders released by the Company varies from two to four months in the case of motors and cords, from five to ten weeks for sourced products and one to four days for plastic parts. The Company does not believe that it is dependent on any single source for any significant portion of its raw material or component purchases, with the exception of a component part for one of the Company's new products for which there exists only one vendor. The Company believes that it has good relationships with its suppliers and outsource manufacturers and has not experienced any significant raw material or component shortages. Employees As of December 31, 1998, the Company employed approximately 680 full-time employees, an increase of 10 employees from the prior year-end. In addition, the Company generally utilizes temporary personnel during the period when the Company is responding to its peak selling season. During 1998, the peak temporary personnel level reached approximately 700. The Company's employees are not represented by any labor union, except for the approximate 64 employees in the Mexican assembly facility. The Company considers its relations with its employees to be good. The Company also has in effect a severance compensation plan that provides for a severance payment to full-time employees, based on years of employment, if within thirty-six months after a change-in-control of the Company their employment is terminated for any reason other than death, permanent disability, voluntary retirement or for cause. Executives who receive payments pursuant to change-in-control and other employment arrangements will not receive duplicative severance payments under the severance compensation plan. Governmental Regulation The Company's facilities are subject to numerous federal, state and local laws and regulations designed to protect the environment from waste, emissions, and from hazardous substances. The Company is also subject to the Federal Occupational Safety and Health Act and other laws and regulations affecting the safety and health of employees in the production areas of its facilities. The Company is not a party to any investigation or litigation by the Environmental Protection Agency or any state environment agency. The Company believes that it is in compliance, in all material respects, with applicable environmental and occupational safety regulations. Business Segment Information For description, see Note 13 of Notes to Consolidated Financial Statements. 5 6 ITEM 2. PROPERTIES On December 31, 1998, the Company and its subsidiaries owned or leased the properties listed on the following table. APPROXIMATE SQUARE FOOTAGE ----------------- LEASE EXPIRATIONS LOCATION AND ADDRESS OWNED LEASED (EXCLUDING RENEWALS) FUNCTION -------------------- ------- ------ -------------------- -------- Corporate 650 Alpha Drive................. -- 57,000 01/01 Headquarters Highland Heights, Ohio and Assembly 1340 East 289th Street.......... 106,000 -- 11/11 Assembly Wickliffe, Ohio(1) 8120 Tyler Blvd................. 300,000 -- N/A Assembly and Shipping Mentor, Ohio 855 E. Greg Street.............. -- 46,000 02/99 Shipping Sparks, Nevada(2) Brecha E-99..................... -- 40,000 04/03 Assembly Reynosa, Tamquilpas, Mexico - --------------- (1) This leased property is reflected as owned because it contains a bargain purchase option of $1. For further description, see Note 4 of Notes to Consolidated Financial Statements. (2) Based upon a plan adopted in 1999, the Company ceased to lease this facility in February, 1999. In addition, the Company utilizes public warehouses where appropriate. The Company believes that these arrangements are more cost effective than leasing its own warehouses. In 1999, the Company expects to lease an approximate 100,000 square foot assembly facility in Wickliffe, Ohio and an approximate 90,000 square foot shipping and warehouse facility in Mentor, Ohio. ITEM 3. LEGAL PROCEEDINGS The Company is involved in various claims and litigation arising in the normal course of business. In the opinion of management, the ultimate resolution of these actions will not materially affect the consolidated financial position, results of operations, or cash flows of the Company. ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS None 6 7 EXECUTIVE OFFICERS OF THE REGISTRANT Set forth below is certain information with respect to all executive officers of the Company. POSITION AND OFFICES NAME AGE WITH THE COMPANY ---- --- -------------------- Michael J. Merriman....................... 42 Chief Executive Officer and President Gary J. Dieterich......................... 53 Senior Vice President -- Administration James A. Holcomb.......................... 48 Vice President -- Marketing & Strategic Planning T. Keith Moone............................ 43 Vice President -- Sales Richard G. Vasek.......................... 34 Chief Financial Officer, Vice President -- Finance and Secretary The following is a brief account of the business experience during the past five years of each such executive officer: Michael J. Merriman was appointed Chief Executive Officer in July 1995, President and Chief Operating Officer in January 1995, and Director in October 1993. From May 1992 until his appointment as President he served as Vice President -- Finance, Treasurer and Secretary of the Company. Gary J. Dieterich has been Senior Vice President -- Administration since December 1994. Prior to that time, he served as the Company's Vice President -- Information Systems from 1991 to 1994 and Director of Information Systems from 1988 to 1991. James A. Holcomb has been Vice President -- Marketing and Strategic Planning since August 1994. Prior to that time, he served 2 years as Vice President of Marketing and Strategic Planning with the Regina Company. T. Keith Moone has been Vice President -- Sales since December 1995. Prior to that he served as the Company's National Sales Manager from May 1994 -- December 1995. Prior to joining the Company, he was employed for 7 years with Western Publishing as Director -- National Accounts. Richard G. Vasek was appointed Chief Financial Officer and Vice President -- Finance in September 1998, and Secretary in January 1996. From February 1992 until his appointment as Chief Financial Officer and Vice President -- Finance he served as the Company's Corporate Controller. PART II ITEM 5. MARKET FOR THE COMPANY'S COMMON EQUITY AND RELATED SHAREHOLDER MATTERS The Company's common shares are quoted on the New York Stock Exchange (NYSE) under the symbol RAM. The following table sets forth, for the periods indicated, the high and low sales price for the Company's Common Shares as reported by the New York Stock Exchange. YEAR ENDED DECEMBER 31, ---------------------------- 1998 1997 ----------- ----------- HIGH LOW HIGH LOW ---- --- ---- --- Quarters: First..................................... 7 1/8 5 11/16 8 1/8 5 5/8 Second.................................... 6 3/8 4 3/4 8 11/16 5 1/2 Third..................................... 6 3/8 2 1/2 9 1/4 8 Fourth.................................... 5 3/16 2 1/4 9 5 5/8 The Company has not declared or paid any cash dividends and currently intends not to pay any cash dividends in 1999. The Board of Directors intends to retain earnings, if any, to support the operations, growth of the business and to fund the stock repurchase program. The Company's credit agreement permits the payment of cash dividends up to 50% of its net income from the preceding year. The Company's credit agreement permits stock repurchases up to an additional $3.8 million as of December 31, 1998. On March 12, 1999, there were approximately 1,200 shareholders of record of the Company's Common Shares, as reported by National City Corporation, the Company's Registrar and Transfer Agent, which maintains its corporate offices at National City Center, Cleveland, Ohio 44101-0756. 7 8 ITEM 6. SELECTED CONSOLIDATED FINANCIAL DATA The following table sets forth selected consolidated financial data of the Company. The selected Consolidated Statements of Operations and Consolidated Balance Sheet data for each of the five years during the period ended December 31, 1998, are derived from the audited Consolidated Financial Statements of the Company. Prior period amounts have been restated to reflect reclassifications to conform to a 1995 change in the valuation method of accounting for inventory from the LIFO method to the FIFO method and to conform to the 1998 presentation. The data presented below should be read in conjunction with the Consolidated Financial Statements and notes thereto included elsewhere herein. YEAR ENDED DECEMBER 31, -------------------------------------------------------- 1998 1997 1996 1995 1994 -------- -------- -------- -------- -------- (DOLLARS IN THOUSANDS, EXCEPT PER SHARE AMOUNTS) CONSOLIDATED STATEMENTS OF OPERATIONS: Net sales........................... $282,720 $325,417 $286,123 $270,564 $278,322 Cost of sales....................... 208,861 229,469 204,000 201,555 200,568 -------- -------- -------- -------- -------- Gross margin...................... 73,859 95,948 82,123 69,009 77,754 Advertising and promotion........... 43,562 47,626 40,443 40,496 42,298 Other selling....................... 7,947 8,448 8,977 11,898 12,914 General and administrative.......... 12,270 12,549 11,515 12,971 12,309 Engineering and product development....................... 4,567 4,696 3,905 3,281 2,176 Special charges..................... -- -- -- 16,294 -- -------- -------- -------- -------- -------- Income (loss) from operations..... 5,513 22,629 17,283 (15,931) 8,057 Interest expense.................... 1,521 1,412 2,559 4,001 4,483 Receivable securitization and other (income) expense, net............. (140) 1,033 (622) 311 460 -------- -------- -------- -------- -------- Income (loss) before taxes........ 4,132 20,184 15,346 (20,243) 3,114 Income tax expense (benefit)........ 1,606 7,777 5,910 (6,487) 1,152 -------- -------- -------- -------- -------- Net income (loss)................. $ 2,526 $ 12,407 $ 9,436 $(13,756) $ 1,962 ======== ======== ======== ======== ======== BASIC EARNINGS PER SHARE Weighted average number of common shares outstanding (in thousands)........................ 21,368 23,553 24,010 23,999 23,999 Earnings (loss) per share........... $ .12 $ .53 $ .39 $ (.57) $ .08 DILUTED EARNINGS PER SHARE Weighted average number of common shares and equivalents outstanding (in thousands).................... 21,562 23,944 24,183 23,999 24,011 Earnings (loss) per share........... $ .12 $ .52 $ .39 $ (.57) $ .08 CONSOLIDATED BALANCE SHEET DATA (AT END OF PERIOD) Working capital................... $ 30,240 $ 32,486 $ 29,818 $ 46,045 $ 51,151 Total assets...................... 117,480 134,947 126,141 131,261 141,208 Long-term debt.................... 18,426 13,672 15,743 45,999 46,927 Shareholders' equity.............. 46,723 60,219 56,234 46,575 60,155 8 9 ITEM 7. MANAGEMENT'S DISCUSSION AND ANALYSIS OF RESULTS OF OPERATIONS AND FINANCIAL CONDITION (IN THOUSANDS, EXCEPT PER SHARE AMOUNTS) The following table sets forth, for the years indicated, the percentages of net sales of certain items in the Consolidated Statements of Operations and the percentage change in such items as compared to the indicated prior year. YEAR TO YEAR YEAR ENDED DECEMBER 31, INCREASES (DECREASES) ------------------------ ----------------------------- 1998 1997 1996 1998 VS. 1997 1997 VS. 1996 ------ ------ ------ ------------- ------------- Net sales...................................... 100.0% 100.0% 100.0% (13.1)% 13.7% Cost of sales.................................. 73.9 70.5 71.3 (9.0) 12.5 ----- ----- ----- ----- ----- Gross margin.............................. 26.1 29.5 28.7 (23.0) 16.8 Advertising and promotion...................... 15.4 14.6 14.1 (8.5) 17.8 Other selling.................................. 2.8 2.6 3.1 (5.9) (5.9) General and administrative..................... 4.3 3.9 4.0 (2.2) 9.0 Engineering and product development............ 1.6 1.4 1.4 (2.7) 20.2 ----- ----- ----- ----- ----- Income from operations.................... 2.0 7.0 6.1 (75.6) 30.9 Interest expense............................... .5 .5 .9 7.7 (44.8) Receivable securitization and other (income) expense, net................................. N/M .3 (.2) N/M N/M ----- ----- ----- ----- ----- Income before income taxes..................... 1.5% 6.2% 5.4% (79.5)% 31.5% ===== ===== ===== ===== ===== 1998 VS. 1997 Net sales for 1998 were $282,720, a decrease of 13.1% from 1997. The overall decrease in net sales was due to lower sales of the Dirt Devil(R) Mop Vac(R), which was introduced in 1997, and the Dirt Devil(R) Broom Vac(R). The decrease in net sales was partially offset by increases in sales of the Company's line of upright vacuum cleaners including the new Dirt Devil(R) Vision, which was introduced in the third quarter of 1998. Despite lower shipments to retailers in 1998, the Company believes that retailers' sales to consumers of the Company's products increased over 1997. Overall sales to the top 5 customers for 1998 (all of which are major retailers) accounted for approximately 64.2% of net sales as compared with approximately 62.3% in 1997. The Company believes that its dependence on sales to its largest customers will continue. Recently, several major retailers have experienced significant financial difficulties and some have filed for protection from creditors under applicable bankruptcy laws. The Company sells its products to certain customers that are in bankruptcy proceedings. Gross margin, as a percent of net sales, decreased from 29.5% for 1997 to 26.1% in 1998. The gross margin percentage was negatively affected in 1998 primarily by lower sales of higher margin products and higher manufacturing variances as a percent of sales. Advertising and promotion expenses for 1998 were $43,562, a decrease of 8.5% from 1997. The decrease in advertising and promotion expenses was due primarily to not incurring in 1998 expenses related to the 1997 launch of the Fred Astaire Super Bowl advertising campaign and the direct response television campaign launch of the Dirt Devil(R) Mop Vac(R). The Company intends to continue emphasizing cooperative advertising and television as its primary methods of advertising and promotion. In general, the Company's advertising expenditures are not specifically proportional to anticipated sales. For example, the amount of advertising and promotional expenditures may be concentrated during critical retail shopping periods during the year, particularly the fourth quarter, and during product and promotional campaign introductions. Other selling expenses for 1998 were $7,947, a decrease of 5.9% from 1997. The decrease is primarily due to lower compensation expenses and lower commissions to manufacturer's representatives. The principal components of other selling expenses are internal sales and marketing personnel costs. 9 10 1998 VS. 1997 (CONTINUED) General and administrative expenses for 1998 were $12,270, a decrease of 2.2% from 1997. The decrease is primarily due to lower compesation related expenses partially offset by increases in professional services. General and administrative expenses increased as a percentage of net sales from 3.9% to 4.3%. The principal components are compensation (including benefits), insurance, travel, and professional services. Engineering and product development expenses for 1998 were $4,567, a decrease of 2.7% from 1997. The principal components are engineering salaries, outside professional engineering and design services and other related product development expenditures. The amount of outside professional engineering and design services and other related product development expenditures are dependent upon the number and complexity of new product introductions in any given year. The decrease in 1998 was primarily due to fewer new product introductions in 1998. Interest expense for 1998 was $1,521, an increase of 7.7% from 1997. The increase in interest expense resulted, primarily, from higher levels of variable rate borrowings to finance working capital, capital expenditures and share repurchases, partially offset by a lower effective borrowing rate and the receipt of proceeds from the sale of one of the Company's assembly facilities. Receivable securitization and other (income) expense, net principally reflects the cost of the Company's trade accounts receivable securitization program and the effect of foreign currency transaction gains or losses related to the Company's North American assets. The 1998 amount also includes the gain from the sale of a facility of $1,168. Due to the factors discussed above, the Company had income before income taxes for 1998 of $4,132, as compared to income before income taxes for 1997 of $20,184. The components of the Company's effective income tax expense rate of 38.9% are described in Note 6 of the Company's Consolidated Financial Statements. 1997 VS. 1996 Net sales for 1997 were $325,417, an increase of 13.7% from 1996. The overall increase in net sales was due primarily to sales of the Dirt Devil(R) Mop Vac(R) and the Dirt Devil(R) Swivel Glide(TM). The increase in net sales was partially offset by decreases in sales of the Dirt Devil(R) Broom Vac(R) and certain other products in the Dirt Devil(R) vacuum line. Overall sales to the top 5 customers for 1997 (all of which are major retailers) accounted for approximately 62.3% of net sales as compared with approximately 59.3% in 1996. Gross margin, as a percent of net sales, increased from 28.7% for 1996 to 29.5% in 1997. The gross margin percentage was positively affected in 1997 primarily by the introduction of new products and lower cost of certain component parts and was partially offset by higher product returns and freight costs as a percent of sales. Advertising and promotion expenses for 1997 were $47,626, an increase of 17.8% from 1996. The increase in advertising and promotion expenses was due primarily to the launch of the Fred Astaire advertising campaign and the direct response television campaign launch of the Dirt Devil(R) Mop Vac(R). Other selling expenses for 1997 were $8,448, a decrease of 5.9% from 1996. The largest component of other selling expenses are internal sales and marketing personnel compensation and commissions to manufacturers' representatives. The Company continued to reduce its dependency on outside manufacturers' representatives in 1997, resulting in the decrease in other selling expenses. General and administrative expenses for 1997 were $12,549, an increase of 9.0% from 1996. General and administrative expenses decreased as a percentage of net sales from 4.0% to 3.9%. The principal components are compensation (including benefits), insurance, travel, provision for doubtful accounts, and professional services. The increase is principally attributable to increases in personnel, compensation related expenses, travel and supplies. Additionally, the 1996 expenses were reduced by bad debt insurance recoveries. The increase was partially offset by decreases in professional services. Engineering and product development expenses for 1997 were $4,696, an increase of 20.2% from 1996, as the Company intensified its new product innovation efforts. The principal components are engineering salaries, outside professional engineering and design services and other related product development expenditures. The amount of outside professional engineering and design services and other related product development 10 11 1997 VS. 1996 (CONTINUED) expenditures are dependent upon the number and complexity of new product introductions in any given year. The increase in 1997 was primarily due to costs associated with the three new product introductions in 1997 and new products to be introduced in 1998. Interest expense for 1997 was $1,412, a decrease of 44.8% from 1996. The decrease in interest expense resulted, primarily, from lower levels of variable rate borrowings due to increases in funds received from the revolving trade accounts receivable securitization program and from a lower effective borrowing rate. Receivable securitization and other (income) expense, net principally reflects the cost of the Company's trade accounts receivable securitization program and the effect of foreign currency transaction gains or losses related primarily to the Company's North American assets. The 1996 amount also includes the gain from the sale of a facility of $638, and the proceeds from insurance reimbursement of legal expenses of $319. Due to the factors discussed above, the Company had income before income taxes for 1997 of $20,184, as compared to income before income taxes for 1996 of $15,346. LIQUIDITY AND CAPITAL RESOURCES The Company has used cash generated from operations to fund its working capital needs, capital expenditures and share repurchases. Working capital was $30,240 at December 31, 1998, a decrease of 6.9% over December 31, 1997 level. Current assets decreased by $13,012 reflecting in part a $9,509 decrease of trade accounts receivable and a $5,107 decrease of inventories, which were partially offset by an increase in deferred income taxes of $1,598 and an increase in prepaid expenses and other of $1,361. Current liabilities decreased by $10,766 reflecting in part a $8,001 decrease of trade accounts payable, a $3,451 decrease of accrued salaries, benefits, and payroll taxes, a $808 decrease of accrued advertising and promotion, a $600 decrease of accrued warranty and customer returns, which were partially offset by increases in accrued other of $1,279 and in accrued income taxes of $955. In 1998, the Company utilized $10,291 of cash for capital expenditures, including approximately $5,500 for tooling related to the Dirt Devil(R) Vision, the Dirt Devil(R) Swivel Glide(TM), the Dirt Devil(R) Mop Vac(R), the Dirt Devil(R) MAX and a carpet extractor and metal upright. In April, 1998, the Company entered into a new three-year collateralized revolving credit facility with availability of $45,000. Under the new agreement, pricing options of the bank's base lending rate and LIBOR rate are based on a formula, as defined. In addition, the Company pays a commitment fee based on a formula, as defined, on the unused portion of the facility. The revolving credit facility contains covenants which require, among other things, the achievement of minimum net worth levels and the maintenance of certain financial ratios. The Company was in compliance with all applicable covenants as of December 31, 1998. The revolving credit facility is collateralized by the Company's inventories and certain trade accounts receivable. The Company's effective interest rate was 8.45% and 8.63% for 1998 and 1997, respectively. The Company also utilizes a revolving trade accounts receivable securitization program to sell without recourse, through a wholly-owned subsidiary, certain trade accounts receivable. Under the program, the maximum amount allowed to be sold at any given time through December 31, 1998, was $25,000. The maximum amount of receivables that can be sold is seasonally adjusted. At December, 31, 1998, the Company received approximately $22,000 from the sale of trade accounts receivable. The proceeds from the sales were used to reduce borrowings under the Company's revolving credit facility. Costs of the program, which primarily consist of the purchaser's financing cost of issuing commercial paper backed by the receivables, totaled $916 and $892 in 1998 and 1997, respectively, and have been classified as Receivable securitization and other (income) expense, net in the accompanying Consolidated Statements of Operations. The Company's effective borrowing rate under this program was 6.79% and 6.64% for the years 1998 and 1997, respectively. The Company, as agent for the purchaser of the receivables, retains collection and administrative responsibilities for the purchased receivables. 11 12 LIQUIDITY AND CAPITAL RESOURCES (CONTINUED) During the third quarter of 1998, the Company sold one of its assembly facilities for $7,100. Proceeds were used to pay off a variable rate mortgage and pay down the Company's revolving credit debt. The net gain from this transaction was $1,168. In February 1998, the Company's Board of Directors authorized a common share repurchase program that provides for the Company to purchase, in the open market and through negotiated transactions, up to 2,300 of its outstanding common shares. The Company completed the program repurchasing 2,300 shares for an aggregate purchase price of $11,895 in October 1998. In October 1998, the Company's Board of Directors authorized another common share repurchase program that provides for the Company to purchase, in the open market and through negotiated transactions, up to an additional 4,100 of its outstanding common shares. As of December 31, 1998, the Company has repurchased approximately 1,025 shares for an aggregate purchase price of $4,345 under the new program. The program is scheduled to expire on December 31, 1999. Prior to any amendments, the Company's credit agreement permits stock repurchases up to an additional $3.8 million as of December 31, 1998. The Company believes that its revolving credit facilities along with cash generated by operations will be sufficient to provide for the Company's anticipated working capital and capital expenditure requirements for the next twelve months, as well as additional stock repurchases, if any. QUARTERLY OPERATING RESULTS (UNAUDITED) The following table presents certain unaudited consolidated quarterly operating information for the Company and includes all adjustments that the Company considers necessary for a fair presentation of such information for the interim periods. THREE MONTHS ENDED ----------------------------------------------------------------------------------------- DEC. 31, SEPT. 30, JUNE 30, MARCH 31, DEC. 31, SEPT. 30, JUNE 30, MARCH 31, 1998 1998 1998 1998 1997 1997 1997 1997 -------- --------- -------- --------- -------- --------- -------- --------- Net sales............... $106,006 $73,607 $51,259 $51,848 $118,354 $87,375 $ 61,070 $ 58,618 Gross margin............ 30,950 19,258 12,153 11,498 36,691 25,284 17,739 16,234 Net income (loss)....... 5,134 2,169 (2,234) (2,543) 6,793 4,089 919 606 Net income (loss) per share (a) (b)......... $ .26 $ .10 $ (.10) $ (.11) $ .29 $ .17 $ .04 $ .02 - --------------- (a) The sum of 1998 quarterly net income per common share does not equal annual net income per common share due to the change in the weighted average number of common shares outstanding due to share repurchases. (b) Earnings per share is calculated based on the diluted method explained in Note 12 to the Consolidated Financial Statements. The Company's business is highly seasonal. The Company believes that a significant percentage of certain of its products, particularly the Dirt Devil(R) Hand Vac, Dirt Devil(R) Broom Vac(R), and Dirt Devil(R) Mop Vac(R), are given as gifts and therefore, sell in larger volumes during the Christmas shopping season. Because of the Company's continued dependency on its major customers, the timing of purchases by these major customers and the timing of new product introductions causes quarterly fluctuations in the Company's net sales. The Company believes that in the first quarter of 1998 net sales were negatively impacted by certain major customers lowering their retail inventory levels. The Company believes the first quarter of 1999 net sales will be positively impacted as retail customers restock inventory levels reduced by a strong fourth quarter of 1998 sell-through. The strong sell-through continues in the first quarter of 1999. As a consequence, results in prior quarters are not necessarily indicative of future results of operations. 12 13 OTHER The Company believes that the domestic vacuum cleaner industry is a mature industry with modest annual growth in many of its products but with a decline in certain other products. Competition is dependent upon price, quality, extension of product lines, and advertising and promotion expenditures. Additionally, competition is influenced by innovation in the design of replacement models and by marketing and approaches to distribution. The Company's most significant competitors are Hoover and Eureka, and in the hand-held market, Black & Decker. These competitors and several others are subsidiaries or divisions of companies that are more diversified and have greater financial resources than the Company. INFLATION The Company does not believe that inflation by itself has had a material effect on the Company's results of operations. However, as the Company experiences price increases from its suppliers, which may include increases due to inflation, retail pressures may prevent the Company from increasing its prices. ACCOUNTING STANDARDS The Company will be required to implement Statement of Financial Accounting Standards ("SFAS") No. 133, Accounting for Derivative Instruments and Hedging Activities, in the first quarter of 2000. The Company expects the implementation of SFAS No. 133 will not have a material impact on its consolidated financial position, results of operations, or cash flows. The Company will be required to implement Statement of Position ("SOP") 98-1, Accounting for the Costs of Computer Software, in the first quarter of 1999. The Company expects that the implementation of SOP 98-1 will not have a material impact on its consolidated financial position, results of operations, or cash flows. The Company adopted SFAS No. 131, Disclosure About Segments of an Enterprise and Related Information, in the fourth quarter of 1998. The impact of implementing SFAS No. 131 is discussed in Note 13 to the Consolidated Financial Statements. The Company adopted SFAS No. 130, Reporting Comprehensive Income, in the fourth quarter of 1998. The implementation of SFAS No. 130 did not have a material impact on its consolidated financial position, results of operations, or cash flows. YEAR 2000 COMPLIANCE Many currently installed computer systems are not capable of distinguishing the year 2000 from the year 1900. As a result, computer systems and/or software used by many companies in a wide variety of applications will experience operating difficulties unless they are modified or upgraded to adequately process information involving, related to or dependent upon the century change. Significant uncertainty exists concerning the scope and magnitude of problems associated with the century change. The Company has developed a Year 2000 Action Plan to address this concern. A project team has performed a detailed assessment of all internal computer systems and is developing and implementing plans to either convert or replace the software or equipment that is not Year 2000 compliant. The Company expects to complete these projects during 1999. Year 2000 problems could affect many of the Company's production, distribution, financial, administrative and communication operations, as well as the processing of customer orders. The Company's internal business system was modified to be Year 2000 compliant in the third quarter of 1998. Testing and verification of the system will be performed throughout 1999. The Company has completed its inventory of embedded systems and is currently in the assessment phase for this critical area. In addition, the Company has asked vendors, service suppliers, communications providers and banks to verify their Year 2000 readiness; their system failures could have a significant impact on the Company's operations. Action is being taken based on individual responses. External and internal costs directly associated with modifying internal use software for Year 2000 compliance are expensed as incurred. As of December 31, 1998, the costs incurred for this project were primarily 13 14 YEAR 2000 COMPLIANCE (CONTINUED) attributable to internal personnel costs and consulting fees which were estimated at $50. The remaining costs to fix the Year 2000 problems are estimated at approximately $330, which will be incurred in 1999. These costs do not include normal system replacements and upgrades. The Company does not expect Year 2000 compliance costs to have a material impact on the Company's consolidated financial position, results of operations or cash flows. The Company is uncertain of the above expectations. For example, if the Company is unsuccessful in identifying or fixing all Year 2000 problems in the Company's critical operations or if the Company is affected by the inability of suppliers or major customers (such as one of our top 5 customers) to continue operations due to such a problem, the Company's consolidated financial position, results of operations, or cash flows could be materially impacted. The total costs that the Company incurs in connection with the Year 2000 problems will be influenced by the Company's ability to successfully identify Year 2000 systems' flaws, the nature and amount of programming required to fix the affected programs, the related labor and/or consulting costs for such remediation and the ability of third parties with whom we have business relationships to successfully address their own Year 2000 concerns. These and other unforeseen factors could have a material adverse effect on the Company's consolidated financial position, results of operations, or cash flows. Based on available information, the Company does not believe any material exposure to significant business interruption exists as a result of Year 2000 compliance issues. The Company has begun the process to develop formal contingency plans that will address mission critical activities as determined by management in the event the Year 2000 project is not completed in a timely manner. These contingency plans will be completed in the first half of 1999. FORWARD LOOKING STATEMENTS Forward-looking statements in this Form 10-K are made pursuant to the safe harbor provisions of the Private Securities Litigation Reform Act of 1995. Such forward-looking statements are subject to certain risks and uncertainties that could cause actual results to differ materially from those projected. Readers are cautioned not to place undue reliance on these forward-looking statements which speak only as of the date hereof. Potential risks and uncertainties include, but are not limited to, general business and economic conditions; the financial strength of the retail industry particularly the major mass retail channel; the competitive pricing environment within the vacuum cleaner segment of the floor care industry; the cost and effectiveness of planned advertising, marketing and promotional campaigns, the success at retail and the acceptance by consumers of the Company's new products, including the Company's line of Dirt Devil(R) Vision uprights with bagless technology, the dependence upon the Company's ability to continue to successfully develop and introduce innovative products and unforeseen technological issues associated with the Year 2000 compliance efforts. ITEM 7A. QUANTITATIVE AND QUALITATIVE DISCLOSURE ABOUT MARKET RISK The Company does not have any derivative financial instruments as of December 31, 1998. The Company sells its products in various global markets. As a result, the Company's cash flow and earnings are exposed to fluctuations in foreign currency exchange rates. There were no forward exchange or currency swap contracts outstanding as of December 31, 1998. 14 15 ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA REPORT OF INDEPENDENT ACCOUNTANTS To the Shareholders and Board of Directors of Royal Appliance Mfg. Co. In our opinion, the accompanying consolidated balance sheets and the related consolidated statements of operations, shareholders' equity and of cash flows present fairly, in all material respects, the financial position of Royal Appliance Mfg. Co. and its Subsidiaries (the "Company") at December 31, 1998 and 1997, and the results of their operations and their cash flows for each of the three years in the period ended December 31, 1998, in conformity with generally accepted accounting principles. These financial statements are the responsibility of the Company's management; our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits of these statements in accordance with generally accepted auditing standards which require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for the opinion expressed above. PricewaterhouseCoopers LLP Cleveland, Ohio February 12, 1999 15 16 ROYAL APPLIANCE MFG. CO. AND SUBSIDIARIES CONSOLIDATED BALANCE SHEETS DECEMBER 31, DECEMBER 31, 1998 1997 ------------ ------------ (DOLLARS IN THOUSANDS) ASSETS Current assets: Cash...................................................... $ -- $ 1,355 Trade accounts receivable, less allowance for doubtful accounts of $1,500 and $1,400 at December 31, 1998 and 1997, respectively...................................... 37,536 47,045 Inventories............................................... 31,088 36,195 Deferred income taxes..................................... 4,148 2,550 Prepaid expenses and other................................ 4,572 3,211 -------- -------- Total current assets.................................... 77,344 90,356 -------- -------- Property, plant and equipment, at cost: Land...................................................... 1,541 2,356 Buildings................................................. 7,777 13,117 Molds, tooling, and equipment............................. 64,865 58,236 Furniture and office equipment............................ 7,022 6,068 Assets under capital leases............................... 4,714 4,613 Leasehold improvements and other.......................... 3,718 3,049 -------- -------- 89,637 87,439 Less accumulated depreciation and amortization.......... (52,837) (44,547) -------- -------- 36,800 42,892 -------- -------- Tooling deposits............................................ 2,770 1,146 Other....................................................... 566 553 -------- -------- Total assets............................................ $117,480 $134,947 ======== ======== LIABILITIES AND SHAREHOLDERS' EQUITY Current liabilities: Trade accounts payable.................................... $ 18,647 $ 26,648 Accrued liabilities: Advertising and promotion............................... 8,768 9,576 Salaries, benefits and payroll taxes.................... 2,299 5,750 Warranty and customer returns........................... 8,100 8,700 Income taxes............................................ 1,930 975 Other................................................... 6,809 5,530 Current portions of capital lease obligations and notes payable................................................... 551 691 -------- -------- Total current liabilities............................... 47,104 57,870 -------- -------- Revolving credit agreement.................................. 10,600 1,473 Capitalized lease obligations, less current portion......... 2,833 3,101 Notes payable, less current portion......................... 4,993 9,098 -------- -------- Total long-term debt.................................... 18,426 13,672 -------- -------- Deferred income taxes....................................... 5,227 3,186 -------- -------- Total liabilities....................................... 70,757 74,728 -------- -------- Commitments and contingencies (Notes 4 and 5)............... -- -- Shareholders' equity: Serial preferred shares; authorized -- 1,000,000 shares; none issued and outstanding............................. -- -- Common shares, at stated value; authorized -- 101,000,000 shares; issued -- 25,347,924 and 25,311,724 at December 31, 1998 and 1997, respectively......................... 211 211 Additional paid-in capital................................ 42,115 41,897 Retained earnings......................................... 42,544 40,018 Accumulated other comprehensive income.................... -- -- -------- -------- 84,870 82,126 Less treasury shares, at cost -- 5,726,400 and 2,401,000 shares at December 31, 1998 and 1997, respectively...... (38,147) (21,907) -------- -------- Total shareholders' equity.............................. 46,723 60,219 -------- -------- Total liabilities and shareholders' equity.............. $117,480 $134,947 ======== ======== The accompanying notes are an integral part of these financial statements. 16 17 ROYAL APPLIANCE MFG. CO. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF OPERATIONS 1998 1997 1996 ------------ ------------ ------------ (DOLLARS IN THOUSANDS, EXCEPT PER SHARE AMOUNTS) Net sales.............................................. $282,720 $325,417 $286,123 Cost of sales.......................................... 208,861 229,469 204,000 -------- -------- -------- Gross margin......................................... 73,859 95,948 82,123 Advertising and promotion.............................. 43,562 47,626 40,443 Other selling.......................................... 7,947 8,448 8,977 General and administrative............................. 12,270 12,549 11,515 Engineering and product development.................... 4,567 4,696 3,905 -------- -------- -------- Income from operations............................... 5,513 22,629 17,283 Interest expense, net.................................. 1,521 1,412 2,559 Receivable securitization and other (income) expense, net.................................................. (140) 1,033 (622) -------- -------- -------- Income before income taxes........................... 4,132 20,184 15,346 Income tax expense..................................... 1,606 7,777 5,910 -------- -------- -------- Net income........................................... $ 2,526 $ 12,407 $ 9,436 ======== ======== ======== BASIC Weighted average number of common shares outstanding (in thousands).................................... 21,368 23,553 24,010 Earnings per share................................... $ .12 $ .53 $ .39 DILUTED Weighted average number of common shares and equivalents outstanding (in thousands)............ 21,562 23,944 24,183 Earnings per share................................... $ .12 $ .52 $ .39 The accompanying notes are an integral part of these financial statements. 17 18 ROYAL APPLIANCE MFG. CO. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF SHAREHOLDERS' EQUITY FOR YEARS ENDED DECEMBER 31, COMMON SHARES ADDITIONAL ------------------- PAID-IN RETAINED NUMBER AMOUNT CAPITAL EARNINGS ---------- ------ ---------- -------- (DOLLARS IN THOUSANDS, EXCEPT SHARE AMOUNTS) Balance at December 31, 1995.. 25,200,000 $210 $41,583 $18,175 Translation adjustment...... Compensatory effect of stock options................... (199) Shares issued from stock option plan............... 31,100 116 Net income.................. 9,436 ---------- ---- ------- ------- Balance at December 31, 1996.. 25,231,100 210 41,500 27,611 Translation adjustment...... Compensatory effect of stock options................... 81 Shares issued from stock option plan............... 80,624 1 316 Purchase of treasury shares.................... Net income.................. 12,407 ---------- ---- ------- ------- Balance at December 31, 1997.. 25,311,724 211 41,897 40,018 Compensatory effect of stock options................... 68 Shares issued from stock option plan............... 36,200 150 Purchase of treasury shares.................... Net income.................. 2,526 ---------- ---- ------- ------- Balance at December 31, 1998.. 25,347,924 $211 $42,115 $42,544 ========== ==== ======= ======= ACCUMULATED TREASURY SHARES TOTAL OTHER COMPREHENSIVE -------------------- SHAREHOLDERS' INCOME NUMBER AMOUNT EQUITY ------------------- --------- -------- ------------- (DOLLARS IN THOUSANDS, EXCEPT SHARE AMOUNTS) Balance at December 31, 1995.. $(413) 1,201,000 $(12,980) $ 46,575 Translation adjustment...... 306 306 Compensatory effect of stock options................... (199) Shares issued from stock option plan............... 116 Net income.................. 9,436 ----- --------- -------- -------- Balance at December 31, 1996.. (107) 1,201,000 (12,980) 56,234 Translation adjustment...... 107 107 Compensatory effect of stock options................... 81 Shares issued from stock option plan............... 317 Purchase of treasury shares.................... 1,200,000 (8,927) (8,927) Net income.................. 12,407 ----- --------- -------- -------- Balance at December 31, 1997.. -- 2,401,000 (21,907) 60,219 Compensatory effect of stock options................... 68 Shares issued from stock option plan............... 150 Purchase of treasury shares.................... 3,325,400 (16,240) (16,240) Net income.................. 2,526 ----- --------- -------- -------- Balance at December 31, 1998.. $ -- 5,726,400 $(38,147) $ 46,723 ===== ========= ======== ======== The accompanying notes are an integral part of these financial statements. 18 19 ROYAL APPLIANCE MFG. CO. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS FOR YEARS ENDED DECEMBER 31, 1998 1997 1996 -------- -------- -------- (DOLLARS IN THOUSANDS) Cash flows from operating activities: Net income................................................ $ 2,526 $ 12,407 $ 9,436 -------- -------- -------- Adjustments to reconcile net income to net cash from operating activities: Depreciation and amortization.......................... 9,390 9,407 8,719 Compensatory effect of stock options................... 68 81 (199) Gain on sale of, property, plant and equipment, net.... (1,125) -- (467) Deferred income taxes.................................. 443 3,186 -- (Increase) decrease in assets: Trade accounts receivable, net......................... 9,509 (7,284) 3,797 Inventories............................................ 5,107 (2,143) (5,644) Refundable and accrued income taxes.................... 955 1,474 8,573 Prepaid expenses and other............................. (1,361) (595) (1,468) Other.................................................. (325) -- (125) Increase (decrease) in liabilities: Trade accounts payable................................. (8,001) 5,969 4,587 Accrued advertising and promotion...................... (808) (2,106) 4,429 Accrued salaries, benefits, and payroll taxes.......... (3,451) (230) 2,924 Accrued warranty and customer returns.................. (600) 725 375 Accrued other.......................................... 1,279 1,850 (47) -------- -------- -------- Total adjustments.................................... 11,080 10,334 25,454 -------- -------- -------- Net cash from operating activities................... 13,606 22,741 34,890 -------- -------- -------- Cash flows from investing activities: Purchases of tooling, property, plant, and equipment, net.................................................... (8,667) (14,548) (9,677) Proceeds from sale of property, plant and equipment....... 6,806 -- 2,237 (Decrease) increase in tooling deposits................... (1,624) 2,816 85 -------- -------- -------- Net cash from investing activities..................... (3,485) (11,732) (7,355) -------- -------- -------- Cash flows from financing activities: Proceeds (payments) on bank debt, net..................... 9,127 (1,413) (25,953) Payments on notes payable................................. (4,280) (418) (398) Proceeds from exercise of stock options................... 150 317 116 Payments on capital lease obligations..................... (233) (214) (293) Purchase of treasury shares............................... (16,240) (8,927) -- -------- -------- -------- Net cash from financing activities..................... (11,476) (10,655) (26,528) -------- -------- -------- Effect of exchange rate changes on cash..................... -- -- (6) -------- -------- -------- Net (decrease) increase in cash............................. (1,355) 354 1,001 Cash at beginning of year................................... 1,355 1,001 -- -------- -------- -------- Cash at end of year......................................... $ -- $ 1,355 $ 1,001 ======== ======== ======== Supplemental disclosure of cash flow information: Cash payments for: Interest.................................................. $ 1,687 $ 1,689 $ 3,018 ======== ======== ======== Income taxes, net of refunds.............................. $ 208 $ 3,117 $ (2,663) ======== ======== ======== Supplemental schedule of noncash investing and financing activities: Assignment of capital lease obligation to buyer........... $ -- $ -- $ 3,690 ======== ======== ======== The accompanying notes are an integral part of these financial statements. 19 20 ROYAL APPLIANCE MFG. CO. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (IN THOUSANDS, EXCEPT PER SHARE AMOUNTS) 1. ACCOUNTING POLICIES: DESCRIPTION OF BUSINESS -- Royal Appliance Mfg. Co. ("Royal" or the "Company"), an Ohio corporation with its corporate offices in the Cleveland, Ohio metropolitan area, develops, assembles and markets a full line of cleaning products for home and commercial use under the Dirt Devil(R) and Royal(R) brand names. In 1984, the Company introduced the first in a line of Dirt Devil(R) hand-held vacuum cleaners, which the Company believes has become the largest selling line of hand-held vacuum cleaners in the United States. The Company has used the Dirt Devil(R) brand name recognition to gain acceptance for other Dirt Devil(R) products. The following is a summary of significant policies followed in the preparation of the accompanying Consolidated Financial Statements. BASIS OF PRESENTATION -- The Consolidated Financial Statements include the accounts of the Company and its wholly owned subsidiaries after elimination of all intercompany accounts and transactions. The companies are hereinafter referred to as "Royal" or the "Company". The preparation of financial statements in conformity with generally accepted accounting principles requires management to make estimates and assumptions that affect reported amounts and related disclosures. Actual results could differ from those estimates. Certain prior year amounts have been reclassified to conform to the 1998 presentation. Net income per common share is computed based on the weighted average number of common shares outstanding for basic earnings per share and on the weighted average number of common shares and common share equivalents outstanding for diluted earnings per share. The Company's revenue recognition policy is to recognize revenues when products are shipped. The Company's return policy is to replace, repair or issue credit for product under warranty. Returns received during the current period are expensed as received and a provision is provided for future returns based on current shipments. All sales are final upon shipment of goods to the customers. Foreign operations are conducted in their local currency. Assets and liabilities of Royal's international operations are translated at current exchange rates, and income and expenses are translated using weighted average exchange rates. The effects of these translation adjustments are reported as a separate component of shareholders' equity as Accumulated Other Comprehensive Income. The net effect of currency gains and losses realized on business transactions is included in the determination of net income. As of December 31, Accumulated Other Comprehensive Income consisted of the following: 1998 1997 1996 ---- ---- ---- Foreign currency translation adjustments.................... $ -- $306 $107 Less: Reclassification adjustments.......................... -- (306) (107) ---- ---- ---- Accumulated Other Comprehensive Income...................... $ -- $ -- $ -- ==== ==== ==== ADVERTISING AND PROMOTION -- Cost incurred for producing and communicating advertising are expensed during the period incurred, including cost incurred under the Company's cooperative advertising program. INVENTORIES -- Inventories are stated at the lower of cost or market using first-in, first-out (FIFO) method. 20 21 ROYAL APPLIANCE MFG. CO. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) 1. ACCOUNTING POLICIES: (CONTINUED) Inventories at December 31 consisted of the following: DECEMBER 31, DECEMBER 31, 1998 1997 ------------ ------------ Finished goods............................................ $16,648 $23,319 Work in process and component parts....................... 14,440 12,876 ------- ------- $31,088 $36,195 ======= ======= PROPERTY, PLANT AND EQUIPMENT -- the Company capitalizes as additions to property, plant and equipment expenditures at cost for molds, tooling, land, buildings, equipment, furniture, and leasehold improvements. Expenditures for maintenance and repairs are charged to operating expense as incurred. The asset and related accumulated depreciation or amortization accounts are adjusted to reflect retirements and disposals and the resulting gain or loss is included in the determination of net income. Plant and equipment are depreciated over the estimated useful lives of the respective classes of assets. Leasehold improvements and assets held under capital leases are amortized over their respective lease terms. Accumulated amortization on assets under capital leases totaled $2,338 and $2,120 at December 31, 1998 and 1997, respectively. Depreciation for financial reporting purposes is computed on the straight-line method using the following depreciable lives: Buildings................................................... 40 years Buildings under capital lease............................... 20 years Molds, tooling, and equipment............................... 3-10 years Furniture and office equipment.............................. 3-10 years Vehicles.................................................... 3 years Accelerated methods as permitted by the applicable tax law are used for tax reporting purpose. The Company reviews for impairment whenever events or changes in circumstances indicates that the carrying amount of property, plant and equipment may not be recoverable under the provisions of Statement of Financial Accounting Standards ("SFAS") No. 121, Accounting for the Impairment of Long-Lived Assets and for Long Lived Assets to be Disposed Of. FAIR VALUE OF FINANCIAL INSTRUMENTS -- Financial instruments consist of a revolving credit agreement and notes payable and are carried at amounts which approximate fair value. NEW ACCOUNTING PRONOUNCEMENTS -- The Company will be required to implement Statement of Financial Accounting Standards ("SFAS") No. 133, Accounting for Derivative Instruments and Hedging Activities, in the first quarter of 2000. The Company expects the implementation of SFAS No. 133 will not have a material impact on its consolidated financial position, results of operations, or cash flows. The Company will be required to implement Statement of Position ("SOP") 98-1, Accounting for the Costs of Computer Software, in the first quarter of 1999. The Company expects that the implementation of SOP 98-1 will not have a material impact on its consolidated financial position, results of operations,or cash flows. The Company adopted SFAS No. 131, Disclosure About Segments of an Enterprise and Related Information, in the fourth quarter of 1998. The impact of implementing SFAS No. 131 is discussed in Note 13 to the Consolidated Financial Statements. 21 22 ROYAL APPLIANCE MFG. CO. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) 1. ACCOUNTING POLICIES: (CONTINUED) The Company adopted SFAS No. 130, Reporting Comprehensive Income, in the first quarter of 1998. The implementation of SFAS No. 130 did not have a material impact on its consolidated financial position, results of operations, or cash flows. 2. SPECIAL CHARGES: In 1995, pursuant to a board approved plan, the Company recorded special charges of $16,294, primarily related to losses from the disposal of certain inventory, molds and tooling and other intangibles primarily resulting from a decision to refocus the Company's primary operating and marketing efforts on the North American market. The special charges included a $11,567 write-down to the net realizable value of certain molds, tooling, inventory and other assets disposed of or held for sale, $2,598 restructuring charge related to the Company's sale of its European operations, and $2,129 of special charges related to losses from the disposal of certain inventory and intangibles resulting from discontinuing a product line and executive severance. The Company completed the sale of its European operations in 1995 and liquidated its European real estate in 1996. As of December 31, 1998, the reserve balance was fully utilized and no additional charges related to the above are anticipated. A summary of the special charges reserve account is presented below: 1998 1997 1996 ---- ---- ------ Reserve balance at beginning of year........................ $27 $369 $1,548 Realized loss on disposal of property, equipment and inventories............................................ -- -- (666) Severance and other cash outflows......................... (27) (342) (513) --- ---- ------ Reserve balance at end of year.............................. $-- $ 27 $ 369 === ==== ====== 3. DEBT: In April, 1998, the Company entered into a new three-year collateralized revolving credit facility with availability of $45,000. Under the new agreement, pricing options of the bank's base lending rate and LIBOR rate are based on a formula, as defined. In addition, the Company pays a commitment fee based on a formula, as defined, on the unused portion of the facility. The revolving credit facility contains covenants which require, among other things, the achievement of minimum net worth levels and the maintenance of certain financial ratios. The Company was in compliance with all applicable covenants as of December 31, 1998. The revolving credit facility is collateralized by the Company's inventories and certain trade accounts receivable. The Company's effective interest rate was 8.45% and 8.63% for 1998 and 1997, respectively. The Company also utilizes a revolving trade accounts receivable securitization program to sell without recourse, through a wholly-owned subsidiary, certain trade accounts receivable. Under the program, the maximum amount allowed to be sold at any given time through December 31, 1998, was $25,000. The maximum amount of receivables that can be sold is seasonally adjusted. At December, 31, 1998, the Company received approximately $22,000 from the sale of trade accounts receivable. The proceeds from the sales were used to reduce borrowings under the Company's revolving credit facility. Costs of the program, which primarily consist of the purchaser's financing cost of issuing commercial paper backed by the receivables, totaled $916 and $892 in 1998 and 1997, respectively, and have been classified as Receivable securitization and other (income) expense, net in the accompanying Consolidated Statements of Operations. The Company's effective borrowing rate under this program was 6.79% and 6.64% for the years 1998 and 1997, respectively. The Company, as agent for the purchaser of the receivables, retains collection and administrative responsibilities for the purchased receivables. 22 23 ROYAL APPLIANCE MFG. CO. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) 3. DEBT: (CONTINUED) During the third quarter of 1998, the Company sold one of its assembly facilities for $7,100. Proceeds were used to pay off a variable rate mortgage and pay down the Company's revolving credit debt. The net gain from this transaction was $1,168. The Company has a 7.9% fixed rate mortgage note payable in the amount of $5,270. The note is collateralized by the Company's assembly and distribution facility. Monthly payments of principal and interest are payable through November 1, 2000, at which time the balance of approximately $4,775 is due. The carrying amount of the mortgage note payable approximates fair value. Aggregate maturities of the notes payable and revolving credit facility at December 31, 1998, are as follows: 1999............................................ $ 277 2000............................................ 4,993 2001............................................ 10,600 ------- $15,870 ======= 4. LEASES: Royal leases various facilities, equipment and vehicles under capital and operating lease agreements. Operating lease payments totaled $602, $579 and $677 for the years ended December 31, 1998, 1997, and 1996, respectively. Minimum commitments under all capital and operating leases at December 31, 1998 are as follows: YEAR CAPITAL OPERATING ---- ------- --------- 1999............................................ $ 571 $ 440 2000............................................ 573 314 2001............................................ 334 188 2002............................................ 312 44 2003............................................ 315 12 Thereafter...................................... 1,855 5 ------ ------ Total minimum lease payments.................... 3,960 $1,003 ====== Less amount representing interest............... 853 ------ Total present value of capital obligation....... 3,107 Less current portion............................ 274 ------ Long-term obligation under capital leases....... $2,833 ====== 5. COMMITMENTS AND CONTINGENCIES: At December 31, 1998, the Company estimates having contractual commitments for future advertising and promotional expense of approximately $12,600 including commitments for television advertising through December 31, 1999. Other contractual commitments for items in the normal course of business total approximately $4,900. The Company is self-insured with respect to workers' compensation benefits in Ohio and carries excess workers' compensation insurance covering aggregate claims exceeding $350 per occurrence. 23 24 ROYAL APPLIANCE MFG. CO. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) 5. COMMITMENTS AND CONTINGENCIES: (CONTINUED) The Company is involved in various claims and litigation arising in the normal course of business. In the opinion of management, the ultimate resolution of these actions will not materially affect the consolidated financial position, results of operations, or cash flows of the Company. 6. INCOME TAXES: The income tax expense consisted of the following: 1998 1997 1996 ------ ------ ------ Current Federal............................................... $ 873 $ 399 $4,643 State and local....................................... 290 190 589 Deferred................................................ 443 7,188 678 ------ ------ ------ Total................................................... $1,606 $7,777 $5,910 ====== ====== ====== Deferred income taxes reflect the impact for financial statement reporting purposes of temporary differences between the financial statement carrying amounts and tax basis of assets and liabilities. At December 31, 1998 and 1997, the components of the net deferred tax liability were as follows: 1998 1997 ------- ------ Deferred tax assets: Warranty and customer returns............................. $ 3,315 $4,444 Bad debt reserve.......................................... 585 616 Inventory basis difference................................ 724 634 Accrued vacation, compensation and benefits............... 414 379 State and local taxes..................................... 625 729 Accrued advertising....................................... 20 22 Self insurance reserves................................... 156 315 Deferred compensation plan................................ 958 616 Other..................................................... 88 247 Deferred tax liabilities: Accounts receivable mark to market........................ (2,493) (3,631) Basis difference in fixed and intangible assets........... (4,558) (4,286) State and local taxes..................................... (803) (707) Other..................................................... (110) (14) ------- ------ Net deferred tax liability.................................. $(1,079) $ (636) ======= ====== As of December 31, 1998, the Company has state and local tax net operating loss carryforward tax benefits of approximately $337 which will substantially expire between 2008 and 2010. 24 25 ROYAL APPLIANCE MFG. CO. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) 6. INCOME TAXES: (CONTINUED) The differences between income taxes at the statutory federal income tax rate of 34% and those reported in the Consolidated Statements of Operations are as follows: YEAR ENDED DECEMBER 31, ---------------------------------------------------------------- % OF % OF % OF PRE-TAX PRE-TAX PRE-TAX 1998 INCOME 1997 INCOME 1996 INCOME ------ ------- ------ ------- ------ ------------ Tax expense at statutory rate..... $1,404 34.0% $6,862 34.0% $5,218 34.0% Capital (gains) losses on disposition of foreign subsidiaries and other non deductible expenses............. -- -- (93) (.5) 87 .6 State and local income taxes, net of federal benefit.............. 186 4.5 1,008 5.0 257 1.7 Federal surtax on income over $10 million......................... -- -- -- -- 70 .5 Other, net........................ 16 .4 -- -- 278 1.7 ------ ---- ------ ---- ------ ---- $1,606 38.9% $7,777 38.5% $5,910 38.5% ====== ==== ====== ==== ====== ==== 7. MAJOR CUSTOMERS: Royal's three largest customers represented approximately 31.6%, 14.1%, and 13.4% of total net sales in 1998. The Company's two largest customers represented approximately 35.9% and 10.7% in 1997 and 33.0% and 11.3% of total net sales in 1996. Additionally, a significant concentration of Royal's business activity is with major domestic mass market retailers whose ability to meet their financial obligations with Royal is dependent on economic conditions germane to the retail industry. During recent years, several major retailers have experienced significant financial difficulties and some have filed for protection from creditors under applicable bankruptcy laws. The Company sells its products to certain customers that are in bankruptcy proceedings. The Company provides credit, in the normal course of business, to the retail industry which includes mass market retailers, warehouse clubs, and independent dealers. The Company performs ongoing credit evaluations of its customers and establishes appropriate allowances for doubtful accounts based upon factors surrounding the credit risk of specific customers, historical trends and other information. 8. STOCK OPTIONS: Under the terms of the Company's stock option plans for employees, outside directors and consultants, all outstanding options have been granted at prices at least equal to the then current market value on the date of grant, except for 50,000 options granted to a consultant below market value in November, 1996. The compensation element of these 50,000 options was recognized as compensation expense over the two year vesting period. Certain stock options granted become exercisable in cumulative 20% installments, commencing one year from date of grant with full vesting occurring on the fifth anniversary date, and expire in ten years, subject to earlier termination in certain events related to termination of employment. Other stock options granted vest at the end of five years ("5 year cliff vesting") and expire in six years, subject to earlier termination in certain events related to termination of employment. Vesting may be accelerated in certain events relating to change of the Company's ownership. 25 26 ROYAL APPLIANCE MFG. CO. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) 8. STOCK OPTIONS: (CONTINUED) The following summarizes the changes in the number of Common Shares under option: 1998 1997 1996 --------------- --------------- --------------- Options outstanding at beginning of the year..................................... 2,302 2,486 1,141 Options granted during the year............ 100 173 1,639 Options exercised during the year.......... (36) (81) (31) Options canceled during the year........... (115) (276) (263) --------------- --------------- --------------- Options outstanding at end of year......... 2,251 2,302 2,486 =============== =============== =============== Options exercisable at end of the year..... 662 528 439 Option price range per share............... $2.50 to $10.25 $3.00 to $10.25 $3.00 to $10.25 The 662 exercisable options at December 31, 1998, are exercisable at an average exercise price of $4.96. The Company's current option plans, which provide for a total of 3,060 options, have 661 options remaining for future grants at December 31, 1998. The Company adopted the disclosure only provisions of SFAS No. 123, "Accounting for Stock-Based Compensation" in fiscal 1996. As permitted by SFAS No. 123, the Company continues to measure compensation cost in accordance with Accounting Principles Board ("APB") Opinion No. 25 and related interpretations in accounting for its plans. Had compensation cost for the Company's stock-based compensation plans been determined based on the fair value at the grant dates for awards under these plans consistent with the method of SFAS 123, the Company's net income and earnings per share would have been reduced to the pro forma amounts indicated below: YEAR ENDED DECEMBER 31, --------------------------- 1998 1997 1996 ------ ------- ------ Net income (in thousands) As reported.......................... $2,526 $12,407 $9,436 Pro forma............................ $2,289 $12,195 $9,100 Basic earnings per share As reported.......................... $ .12 $ .53 $ .39 Pro forma............................ $ .11 $ .52 $ .38 Diluted earnings per share As reported.......................... $ .12 $ .52 $ .39 Pro forma............................ $ .11 $ .51 $ .38 The effect on net income and earnings per share is not expected to be indicative of the effects on net income and earnings per share in future years. Since the SFAS No. 123 method of accounting has not been applied to options granted prior to 1995, the resulting pro forma compensation costs may not be representative of those to be expected in future years. The fair value of each option grant is estimated on the date of grant using the Black-Scholes option-pricing model with the following assumptions: YEAR ENDED DECEMBER 31, ----------------------------- 1998 1997 1996 ------- ------- ------- Expected volatility............................. 38.9% 34.7% 37.8% Risk-free interest rate......................... 5.26% 5.83% 6.36% Expected life of options in years............... 7 years 7 years 7 years Expected dividend yield......................... 0% 0% 0% During fiscal years 1998, 1997 and 1996 the weighted average grant-date fair value of options granted was $2.22, $3.16, and $1.16 per share, respectively. 26 27 ROYAL APPLIANCE MFG. CO. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) 9. SHAREHOLDER RIGHTS PLAN: The Company has a Shareholder Rights Plan which provides that under certain circumstances each Right will entitle the shareholder to purchase one one-hundredth of a share of Series A Participating Preferred Stock at an exercise price of $40. Upon the occurrence of certain other events, including if a "Person" becomes the beneficial owner of more than 20% of the outstanding Common Shares or an "Adverse Person" becomes the beneficial owner of 10% of the outstanding Common Shares, the holder of a Right will have the right to receive, upon exercise, Common Shares of the Company, or Common Stock of the acquirer, having a value equal to two times the exercise price of the Right. The Shareholder Rights Plan is designed to deter abusive market manipulation or unfair takeover tactics and to prevent an acquirer from gaining control of the Company without offering a fair price to all shareholders. The Rights expire on November 2, 2003, unless redeemed prior to that date. The Rights can be redeemed at a price of $.01 per Right. 10. BENEFIT PLANS: The Company sponsors a 401(k) defined contribution plan which covers substantially all of its employees who have satisfied the plan's eligibility requirements. Participants may contribute to the plan by voluntarily reducing their salary up to a maximum of 15% of qualified compensation subject to annual I.R.S. limits. All contributions vest immediately. For 1998, the matching contribution was 100%, up to the first 2% of qualified compensation, and 50% of the next 4% of such compensation. The Company has also made discretionary contributions to the plan. The Company's provisions for matching and discretionary contributions totaled approximately $788, $779 and $755 for the years ended December 31, 1998, 1997 and 1996, respectively. Voluntary after-tax contributions and certain rollover contributions are also permitted. The Company also sponsors a non-qualified deferred compensation plan which permits key employees to annually elect (via individual contracts) to defer a portion of their compensation on a pre-tax basis until retirement. The retirement benefit to be provided is based on the amount of compensation deferred, Company match and investment earnings. All contributions vest immediately. Although the Plan is designed to be unfunded, the Company has funded the deferred compensation liability with investments in marketable securities, primarily stock mutual funds, which are classified as current assets. The Company's provisions for matching and discretionary contributions totaled approximately $154, 163 and $42 for the years ended December 31, 1998, 1997 and 1996, respectively. The deferred compensation liability and related assets recorded by the Company were $2,332 and $1,350 as of December 31, 1998 and 1997, respectively. The Company does not offer any other post-retirement benefits, accordingly, it is not subject to the provisions of SFAS No. 106, "Employers' Accounting for Post Retirement Benefits Other Than Pensions." 11. SHARE REPURCHASE PROGRAM: In February 1998, the Company's Board of Directors authorized a common share repurchase program that provides for the Company to purchase, in the open market and through negotiated transactions, up to 2,300 of its outstanding common shares. The Company completed the program repurchasing 2,300 shares for an aggregate purchase price of $11,895 in October 1998. In October 1998, the Company's Board of Directors authorized another common share repurchase program that provides for the Company to purchase, in the open market and through negotiated transactions, up to an additional 4,100 of its outstanding common shares. As of December 31, 1998, the Company has repurchased approximately 1,025 shares for an aggregate purchase price of $4,345 under the new program. The program is scheduled to expire on December 31, 1999. 27 28 ROYAL APPLIANCE MFG. CO. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) 12. EARNINGS PER SHARE: In the fourth quarter of 1997, the Company adopted SFAS No. 128, Earnings per Share, which modifies the calculation of earnings per share. The Standard replaces the previous presentation of primary and fully diluted earnings per share to basic and diluted. Basic earnings per share excludes dilution and is computed by dividing income by the weighted average number of common shares outstanding for the period. Diluted earnings per share includes the dilution of common stock equivalents. All prior periods presented have been restated to reflect this adoption. 1998 1997 1996 ------ ------- ------ Net income.................................................. $2,526 $12,407 $9,436 ====== ======= ====== BASIC: Common shares outstanding, net of treasury shares, beginning of year...................................... 22,911 24,030 23,999 Weighted average common shares issued during year......... 17 40 11 Weighted average treasury shares repurchased during year................................................... (1,560) (517) -- ------ ------- ------ Weighted average common shares outstanding, net of treasury shares, end of year....................................... 21,368 23,553 24,010 ====== ======= ====== Net income per common share................................. $ .12 $ .53 $ .39 ====== ======= ====== DILUTED: Common shares outstanding, net of treasury shares, beginning of year...................................... 22,911 24,030 23,999 Weighted average common shares issued during year......... 17 40 11 Weighted average common share equivalents................. 194 391 173 Weighted average treasury shares repurchased during year................................................... (1,560) (517) -- ------ ------- ------ Weighted average treasury shares outstanding, net of treasury shares, end of year.............................. 21,562 23,944 24,183 ====== ======= ====== Net income per common share................................. $ .12 $ .52 $ .39 ====== ======= ====== 13. BUSINESS SEGMENT INFORMATION: In June 1997, the Financial Accounting Standards Board issued SFAS No. 131, "Disclosures about Segments of an Enterprise and Related Information". The provisions of this statement require disclosure of financial and descriptive information about an enterprise's operating segments in annual and interim financial reports issued to shareholders. The statement defines an operating segment as a component of an enterprise that engages in business activities that generate revenue and incur expense, whose operating results are reviewed by the chief operating decision maker in the determination of resource allocation and performance, and for which discrete financial information is available. The Corporation adopted the provisions of this statement for the year ended December 31, 1998. Refer to Note 7 for disclosures related to major customers. 28 29 ROYAL APPLIANCE MFG. CO. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS -- (CONTINUED) 13. BUSINESS SEGMENT INFORMATION: (CONTINUED) Management has determined that the Company consists of a single operating segment, therefore, the disclosure requirements of SFAS 131 consist only of revenues and long lived assets by geographic location. All prior period disclosures are also provided below: 1998 1997 1996 -------- -------- -------- Revenues, net: United States............................ $268,227 $309,274 $275,214 All other countries...................... 14,493 16,143 10,909 -------- -------- -------- $282,720 $325,417 $286,123 ======== ======== ======== Long Lived Assets, net: United States............................ $ 31,325 $ 41,087 $ 36,927 All other countries...................... 5,475 1,805 356 -------- -------- -------- $ 36,800 $ 42,892 $ 37,283 ======== ======== ======== 29 30 ITEM 9. CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURES None PART III ITEM 10. DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT Information required by this Item with respect to Executive Officers of the Company is set forth in Part I of this Annual Report on Form 10-K. Information required by this Item with respect to members of the Board of Directors of the Company contained under the headings "Nominees for Terms Expiring in 2001" and "Directors whose Terms Expire in 2000" in the Company's Proxy Statement, dated March 26, 1999, is incorporated herein by reference. Information required by this Item with respect to compliance with Section 16 of the Exchange Act contained under the heading "Section 16(a) Beneficial Ownership Reporting Compliance" in the Company's Proxy Statement, dated March 26, 1999, is incorporated herein by reference. ITEM 11. EXECUTIVE COMPENSATION The information required by this Item relating to executive compensation contained under the headings "Compensation of Directors", "Executive Officers' Compensation", "Options Grants in 1998", "Aggregated Option Exercises in 1998 and Year-End Option Values", and "Change-in-Control and Other Employment Arrangements" in the Company's Proxy Statement, dated March 26, 1999, is incorporated herein by reference. ITEM 12. SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT The information required by this Item contained under the headings "Security Ownership of Certain Beneficial Owners" and "Security Ownership of Management", in the Company's Proxy Statement, dated March 26, 1999, is incorporated herein by reference. ITEM 13. CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS None 30 31 PART IV ITEM 14. EXHIBITS, FINANCIAL STATEMENT SCHEDULES, AND REPORTS ON FORM 8-K PAGE ----- (a)(1) FINANCIAL STATEMENTS Report of Independent Accountants........................... 15 Consolidated Balance Sheets at December 31, 1998 and 1997... 16 Consolidated Statements of Operations -- Years Ended December 31, 1998, 1997 and 1996............................ 17 Consolidated Statement of Shareholders' Equity -- Years Ended December 31, 1998, 1997 and 1996...................... 18 Consolidated Statements of Cash Flows -- Years Ended December 31, 1998, 1997 and 1996............................ 19 Notes to Consolidated Financial Statements.................. 20-29 (2) FINANCIAL STATEMENT SCHEDULES The following consolidated financial statement schedule of Royal Appliance Mfg. Co. and Subsidiaries is included in Item 14(d): Report of Independent Accountants on Financial Statement Schedule.................................................... 33 Schedule II -- Valuation and Qualifying Accounts........... 34 All other schedules for which provision is made in the applicable accounting regulations of the Securities and Exchange Commission are not required under the related instructions, are inapplicable, or the information has been included in the Notes to Consolidated Financial Statements (3) EXHIBITS The exhibits filed herewith are set forth on the Index to Exhibits filed as part of this report....................... 35-36 (b) Reports on Form 8-K No reports on Form 8-K were filed during the quarter ended December 31, 1998........................................... -- 31 32 SIGNATURES Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized, on this 15th day of March, 1999. ROYAL APPLIANCE MFG. CO. Registrant /s/ Michael J. Merriman -------------------------------------- Michael J. Merriman Chief Executive Officer and President Date March 15, 1999 Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the Registrant and in the capacities indicated, as of the 15th day of March 1999. SIGNATURE TITLE --------- ----- /s/ MICHAEL J. MERRIMAN Chief Executive Officer, President and Director - ------------------------------------------------ (Principal Executive Officer) Michael J. Merriman /s/ RICHARD G. VASEK Chief Financial Officer and Secretary - ------------------------------------------------ (Principal Financial and Accounting Officer) Richard G. Vasek /s/ R. LOUIS SCHNEEBERGER* Chairman of the Board - ------------------------------------------------ R. Louis Schneeberger /s/ JACK KAHL JR.* Director - ------------------------------------------------ Jack Kahl Jr. /s/ E. PATRICK NALLEY* Director - ------------------------------------------------ E. Patrick Nalley /s/ J.B. RICHEY* Director - ------------------------------------------------ J.B. Richey /s/ JOHN P. ROCHON* Director - ------------------------------------------------ John P. Rochon * The undersigned, by signing his name hereto, does hereby sign this Form 10-K on behalf of Royal Appliance Mfg. Co., and the above named directors and officers of Royal Appliance Mfg. Co., pursuant to a Power of Attorney executed on behalf of Royal Appliance Mfg. Co. and each of such directors and officers and which has been filed with the Securities and Exchange Commission. /s/ MICHAEL J. MERRIMAN -------------------------------------- Michael J. Merriman, Chief Executive Officer, President and Director, and Attorney-in-Fact 32 33 REPORT OF INDEPENDENT ACCOUNTANTS ON FINANCIAL STATEMENT SCHEDULE To the Shareholders and Board of Directors of Royal Appliance Mfg. Co. Our audits of the consolidated financial statements referred to in our report dated February 12, 1999, appearing on page 15 of the Form 10K also included an audit of the financial statement schedule listed as Exhibit 27 of this Form 10K. In our opinion, this financial statement schedule presents fairly, in all material respects, the information set forth therein when read in conjunction with the related consolidated financial statements. PricewaterhouseCoopers LLP Cleveland, Ohio February 12, 1999 33 34 ROYAL APPLIANCE MFG. CO. AND SUBSIDIARIES SCHEDULE II -- VALUATION AND QUALIFYING ACCOUNTS FOR YEARS ENDED DECEMBER 31, 1996, 1997, AND 1998 BALANCE AT ADDITIONS CHARGED TO BALANCE AT DESCRIPTION BEGINNING OF YEAR EXPENSES AND COSTS DEDUCTIONS END OF YEAR ----------- ----------------- -------------------- ---------- ----------- (DOLLARS IN THOUSANDS) ALLOWANCE FOR DOUBTFUL ACCOUNTS: Year Ended December 31, 1996............... $2,000 $ 144 $ 794(A) $1,350 Year Ended December 31, 1997............... $1,350 $ 225 $ 175(A) $1,400 Year Ended December 31, 1998............... $1,400 $ 134 $ 34(A) $1,500 INVENTORY RESERVE: Year Ended December 31, 1996............... $1,689 $ 760(B) $1,048(C) $1,401 Year Ended December 31, 1997............... $1,401 $ 305(B) $ 712(C) $ 994 Year Ended December 31, 1998............... $ 994 $1,339(B) $ 858(C) $1,475 Note: (A) Uncollectible accounts charged off, less recoveries. (B) Reserve for product model changes. (C) Disposal of obsolete inventory. 34 35 ROYAL APPLIANCE MFG. CO. AND SUBSIDIARIES INDEX TO EXHIBITS FOR FORM 10-K EXHIBIT DESCRIPTION - ------- ----------- 3(a) Articles of Incorporation, amended and restated May 4, 1992, filed as Exhibit 3.1 of Registrant's Quarterly Report on Form 10-Q for the quarter ended June 30, 1992, filed with the Commission on August 13, 1992, and incorporated herein by reference. 3(b) Code of Regulations, amended and restated May 4, 1992, filed as Exhibit 3.2 of Registrant's Quarterly Report on Form 10-Q for the quarter ended June 30, 1992, filed with the Commission on August 13, 1992, incorporated herein by reference. 3(c) Amendment to Amended and Restated Articles of Incorporation October 21, 1993, filed as an Exhibit to Registrant's Form 8-K filed with the Commission on November 1, 1993, and incorporated herein by reference. 4(a) Credit Agreement dated as of May 1, 1998, by and among the Registrant and various banks including National City Bank as administrative agent. Filed as Exhibit 4(a) of Registrant's Quarterly Report on form 10-Q for the quarter ended June 30, 1998. 4(b) Receivable Purchase and Servicing Agreement dated as of September 29, 1997, by the Registrant, Royal Appliance Receivables, Inc., as Seller, and Llama Retail Funding L.P., as Purchaser. Filed as Exhibit 4(b) of Registrant's Quarterly Report on Form 10-Q for the quarter ended September 30, 1997, filed with the Commission on November 12, 1997, and incorporated herein by reference. The Registrant agrees to furnish copies of certain of its other long-term debt to the Commission upon request. 4(c) Shareholder Rights Agreement dated as of October 21, 1993, filed as an Exhibit to Registrant's Form 8-K filed with the Commission on November 1, 1993, and incorporated herein by reference. 10(a) Royal Appliance Mfg. Co. 1991 Stock Option Plan for Outside Directors, filed as Exhibit 10.12 to the Registrant's Registration Statement on Forms S-1, filed with the Commission on August 6, 1991, file number 33-41211 (the "Initial Registration Statement"), incorporated herein by reference. 10(b) Royal Appliance Mfg. Co. Employees and Consultants Stock Option Plan, filed as Exhibit 10.13 to the Initial Registration Statement, incorporated herein by reference. 10(c) Form of Indemnity Agreement for Directors and Officers of the Registrant, filed as Exhibit 10.38 to the Initial Registration Statement, incorporated herein by reference. 10(d) Lease dated December 11, 1981 by and between Syndicated Properties and the Registrant, as amended, filed as Exhibit 10.7 to the Initial Registration Statement, incorporated herein by reference. 10(e) Annual Management Incentive Plan Description. Filed as Exhibit 10(f) to the Annual Report on Form 10-K for the year ended December 31, 1993, incorporated herein by reference. 10(f) Royal Appliance Mfg. Co. Key Executive Long-Term Incentive Plan filed as Exhibit 10(f) to the Annual Report on Form 10-K for the year ended December 31, 1995, incorporated herein by reference. 10(g) Form of Severance and Employment Agreement between the registrant and Mssrs. Merriman, Dieterich, Holcomb, Moone and Vasek, as Exhibit 10(g) to the Annual Report on Form 10-K for the year ended December 31, 1994, incorporated herein by reference. 35 36 EXHIBIT DESCRIPTION - ------- ----------- 10(h) Employment Agreement dated September 15, 1995, between the Registrant and Mr. Merriman filed as Exhibit 10(I) to the Annual Report on Form 10-K for the year ended December 31, 1995, incorporated herein by reference. 10(i) Royal Appliance 401(k) Plus Plan, effective July 1, 1996, filed as Exhibit 10(i) to the Annual Report on Form 10-K for the year ended December 31, 1997, incorporated herein by reference. 10(j) Royal Appliance Deferred Compensation Plan for Outside Directors, filed as Exhibit 10(j) of Registrant's Quarterly Report on Form 10-Q for the quarter ended June 30, 1998, filed with the Commission on August 7, 1998 and incorporated herein by reference. 21 Subsidiaries of Registrant 23 Consent of PricewaterhouseCoopers LLP regarding S-8 Registration. 24 Powers of Attorney of the Registrant, Directors and Principal Financial Officer of the Registrant. 27 Financial Data Schedule for Current Period 99.1 Form 11-K Annual Report for Royal Appliance 401(k) Retirement Savings Plan 99.2 Consent of independent accountants 36