1 SECURITIES AND EXCHANGE COMMISSION WASHINGTON, DC 20549 FORM 10-Q (Mark One) [X] Quarterly report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 For the quarterly period ended MARCH 31, 1999 or Transition report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 For the transition period from ___________ to _________ Commission file number 1-12410 SIMULA, INC. (Exact Name of Registrant as Specified in Its Charter) ARIZONA 86-0320129 (State or Other Jurisdiction of (I.R.S. Employer Incorporation or Organization) Identification No.) 2700 NORTH CENTRAL AVENUE, SUITE 1000, PHOENIX, ARIZONA 85004 (Address of Principal Executive Offices) (Zip Code) (602) 631-4005 (Registrant's Telephone Number, Including Area Code) ________________________________________________________________________________ (Former Name, Former Address and Former Fiscal Year, if Changed Since Last Report) Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15 (d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports) Yes X No _____ (2) has been subject to such filing requirements for the past 90 days. Yes X No _____ Indicate the number of shares outstanding of each of the issuer's classes of common stock, as of the latest practicable date: Class Outstanding at March 31, 1999 Common Stock, $.01 par value 9,967,752 2 SIMULA, INC. INDEX PART I - FINANCIAL INFORMATION PAGE Item 1 - Financial Statements Consolidated Balance Sheets March 31, 1999 and December 31, 1998..................................2 Consolidated Statements of Operations Three Months Ended March 31, 1999 and 1998.......................3 Consolidated Statement of Shareholders' Equity Three Months Ended March 31, 1999................................4 Consolidated Statements of Cash Flows Three Months Ended March 31, 1999 and 1998.......................5 Notes to Interim Consolidated Financial Statements ...............6 - 8 Item 2 - Management's Discussion and Analysis of Results of Operations and Financial Condition...............9 - 14 PART II - OTHER INFORMATION Item 6 - Exhibits and Reports.................................................15 SIGNATURES....................................................................16 1 3 PART I - FINANCIAL INFORMATION ITEM 1. FINANCIAL STATEMENTS. SIMULA, INC. CONSOLIDATED BALANCE SHEETS MARCH 31, DECEMBER 31, 1999 1998 ------------- ------------- ASSETS CURRENT ASSETS: Cash and cash equivalents $ 2,741,158 $ 933,462 Contract and trade receivables - Net 31,109,651 27,113,757 Inventories 27,468,796 26,021,433 Deferred income taxes 3,173,000 3,173,000 Prepaid expenses and other 769,351 601,614 Net current assets of discontinued operations 6,628,576 4,580,773 ------------- ------------- Total current assets 71,890,532 62,424,039 PROPERTY, EQUIPMENT AND LEASEHOLD IMPROVEMENTS - Net 21,159,705 21,494,535 DEFERRED INCOME TAXES 20,226,000 20,550,000 DEFERRED FINANCING COSTS 2,765,909 2,627,765 INTANGIBLES - Net 3,444,161 3,452,402 OTHER ASSETS 557,564 430,340 ------------- ------------- TOTAL $ 120,043,871 $ 110,979,081 ============= ============= LIABILITIES & SHAREHOLDERS' EQUITY CURRENT LIABILITIES: Revolving line of credit $ 20,100,000 $ 16,900,000 Trade accounts payable 9,505,540 11,028,062 Other accrued liabilities 7,320,930 7,496,841 Advances on contracts 2,769,644 2,220,737 Current portion of long-term debt 7,146,603 7,530,222 ------------- ------------- Total current liabilities 46,842,717 45,175,862 LONG-TERM DEBT - Less current portion 46,924,996 47,233,558 ------------- ------------- Total liabilities 93,767,713 92,409,420 ------------- ------------- REDEEMABLE CONVERTIBLE 6% SERIES A PREFERRED STOCK, $.05 par value - issued 7,500 shares 7,500,000 ------------- SHAREHOLDERS' EQUITY Preferred stock, $.05 par value - authorized 50,000,000 shares; issued 7,500 shares redeemable convertible 6% series A preferred stock Common stock, $.01 par value - authorized 50,000,000 shares; issued 9,967,752 and 9,915,391 99,678 99,154 Additional paid-in capital 51,980,117 51,742,593 Accumulated deficit (32,968,302) (33,452,571) Accumulated other comprehensive income (335,335) 180,485 ------------- ------------- Total shareholders' equity 18,776,158 18,569,661 ------------- ------------- TOTAL $ 120,043,871 $ 110,979,081 ============= ============= See notes to consolidated financial statements 2 4 SIMULA, INC. CONSOLIDATED STATEMENTS OF OPERATIONS THREE MONTHS ENDED MARCH 31, ----------------------------- 1999 1998 ------------ ------------ Revenue $ 31,928,262 $ 22,542,178 Cost of revenue 23,414,109 16,615,993 ------------ ------------ Gross margin 8,514,153 5,926,185 Administrative expenses 6,049,844 4,397,242 ------------ ------------ Operating income 2,464,309 1,528,943 Interest expense (1,667,072) (1,208,826) Interest income 11,032 62,562 ------------ ------------ Income before taxes and discontinued operations 808,269 382,679 Income tax expense (324,000) (154,000) ------------ ------------ Income from continuing operations 484,269 228,679 Discontinued operations: Loss from discontinued operations, net of tax (223,978) ------------ ------------ Net income $ 484,269 $ 4,701 ============ ============ Income (loss) per common share - basic: Income from continuing operations $ 0.05 $ 0.02 Discontinued operations: Loss from discontinued operations, net of tax (0.02) ------------ ------------ Net income $ 0.05 $ -- ============ ============ Income (loss) per common share - assuming dilution: Income from continuing operations $ 0.05 $ 0.02 Discontinued operations: Loss from discontinued operations, net of tax (0.02) ------------ ------------ Net income $ 0.05 $ -- ============ ============ See notes to consolidated financial statements 3 5 SIMULA, INC. CONSOLIDATED STATEMENT OF SHAREHOLDERS' EQUITY THREE MONTHS ENDED MARCH 31, 1999 Accumulated Additional Other Total Common Stock Paid-in Accumulated Comprehensive Shareholders' Comprehensive Shares Amount Capital Deficit Income Equity Income --------- --------- ------------ ------------ ------------ ------------ ------------ BALANCE, January 1, 1999 9,915,391 $ 99,154 $ 51,742,593 $(33,452,571) $ 180,485 $ 18,569,661 Net earnings (loss) 484,269 484,269 $ 484,269 Issuance of common shares 52,361 524 237,524 238,048 Currency translation adjustment (515,820) (515,820) (515,820) --------- --------- ------------ ------------ ------------ ------------ ------------ BALANCE, March 31, 1999 9,967,752 $ 99,678 $ 51,980,117 $(32,968,302) $ (335,335) $ 18,776,158 $ (31,551) ========= ========= ============ ============ ============ ============ ============ See notes to consolidated financial statements 4 6 SIMULA, INC. CONSOLIDATED STATEMENTS OF CASH FLOWS THREE MONTHS ENDED MARCH 31, ----------------------------- 1999 1998 ------------ ------------ Cash flows used for operating activities: Net income $ 484,269 $ 4,701 Adjustment to reconcile net income to net cash used by operating activities: Depreciation and amortization 1,377,693 1,075,460 Deferred income taxes 324,000 4,000 Currency translation adjustment (515,820) 176,467 Changes in net assets and liabilities: Contract and trade receivables - net of advances (3,446,987) (443,730) Inventories (1,447,363) (1,238,899) Prepaid expenses and other (167,737) 9,159 Other assets (127,224) 155,268 Net assets of discontinued operations (2,047,803) (841,773) Trade accounts payable (1,522,522) (3,394,148) Other accrued liabilities (175,911) (201,981) ------------ ------------ Net cash used by operating activities (7,265,405) (4,695,476) ------------ ------------ Cash flows used by investing activities: Purchase of property and equipment (693,815) (1,265,610) Costs incurred to obtain intangibles (478,951) (52,499) ------------ ------------ Net cash used in investing activities (1,172,766) (1,318,109) ------------ ------------ Cash flows from financing activities: Net borrowings under line of credit 3,200,000 3,700,000 Principal payments under other debt arrangements (692,181) (575,964) Issuance of common shares 238,048 273,551 Issuance of preferred shares 7,500,000 ------------ ------------ Net cash provided by financing activities 10,245,867 3,397,587 ------------ ------------ Net (decrease) increase in cash and cash equivalents 1,807,696 (2,615,998) Cash and cash equivalents at beginning of period 933,462 9,367,031 ------------ ------------ Cash and cash equivalents at end of period $ 2,741,158 $ 6,751,033 ============ ============ SUPPLEMENTAL DISCLOSURE OF CASH FLOW INFORMATION: Interest paid $ 2,276,540 $ 1,856,849 ============ ============ Taxes paid $ 9,900 ============ See notes to consolidated financial statements 5 7 SIMULA, INC. NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS NOTE 1 - BASIS OF PRESENTATION: The accompanying interim consolidated financial statements of Simula, Inc. (the "Company") have been prepared in accordance with generally accepted accounting principles for interim financial information and with the instructions to Form 10-Q. Accordingly, they do not include all of the information and notes required by generally accepted accounting principles for complete financial statements. In the opinion of Management, all adjustments and reclassifications considered necessary for a fair and comparable presentation have been included and are of a normal recurring nature. Operating results for the three months ended March 31, 1999 are not necessarily indicative of the results that may be expected for the year ending December 31, 1999. NOTE 2 - INVENTORIES: At March 31, 1999 and December 31, 1998, inventories consisted of the following. MARCH 31, DECEMBER 31, 1999 1998 ----------- ----------- Raw materials $16,124,851 $15,581,952 Work in process 9,574,033 9,077,849 Finished goods 1,769,912 1,361,632 ----------- ----------- Total inventories $27,468,796 $26,021,433 =========== =========== Inventories included in net current assets of discontinued operations at March 31, 1999 and December 31, 1998 were $6,641,602 and $6,198,387, respectively, and consisted mainly of raw materials. NOTE 3 - DEBT: The Company's Senior Credit Agreement, as amended by the Modification Agreement executed in February 1999, provided for a revolving line of credit up to the lesser of $26,000,000 or the Revolving Line of Credit Borrowing Base (as defined) until July 31, 1999 or the date in which the outstanding principal balance is reduced below $20,000,000 from proceeds received from the issuance of junior capital, at which time the revolving line of credit is adjusted to the lesser of $20,000,000 or the Revolving Line of Credit Borrowing Base (as defined). In April 1999, the Senior Credit Agreement was amended to increase the Revolving Line of Credit to the lesser of $23,000,000 or the Revolving Line of Credit Borrowing Base (as defined). NOTE 4 - REDEEMABLE CONVERTIBLE PREFERRED STOCK: On March 29, 1999, the Company completed a private placement to an accredited investor of $7.5 million of the Company's Series A Convertible Preferred Stock (the "Series A"). Under the terms of this offering the Series A bears a dividend rate of 6% per annum payable quarterly in cash, or in stock that will be valued at 90% of fair market value at the time of payment. The Series A may be converted into shares of the Company's Common Stock at any time at 101% of the average closing price of any 15 out of the 30 consecutive trading days preceding conversion, up to a specified maximum conversion price (the "Conversion Cap"). The Conversion Cap for the first twelve months is $8.60 per share and is subject to an annual adjustment to the lesser of the then existing Conversion Cap or 130% of the average of the closing bid prices for 20 consecutive trading days immediately preceding the annual adjustment anniversary date. Conversion of the Series A is limited to 10% of the initial amount per month, accumulating monthly up to a maximum of 30% of the accumulated convertible amount in any month. The Company may require the conversion of the Series A if the market price of the Company's Common Stock exceeds the Conversion Cap by at least 50% for at least 20 consecutive trading days, subject to the same conversion limitations imposed upon the Series A holders. Series A Preferred Stock is subject to a mandatory redemption of the remaining outstanding shares on May 1, 2004 at which time the Company is required to redeem all such shares at the greater of 130% of the preferred stock stated value plus accrued and unpaid dividends, or the average of the closing bid prices on the ten consecutive trading days immediately preceding the redemption date. The holders of the Company's Series A Preferred Stock have the option to require the Company to redeem all or a portion of the Series A Preferred Stock at a redemption price equal to 105% of the preferred stock stated value plus accrued and unpaid dividends if the Company consolidates or merges with or into another company. 6 8 SIMULA, INC. NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS NOTE 5 - DISCONTINUED OPERATIONS: In 1998, the Company's board of directors adopted a plan to dispose of its rail and mass transit seating operations. Accordingly, the operating results of these rail and mass transit operations, including a provision for estimated loss upon disposition, have been segregated from continuing operations and are reported as discontinued operations. Due to the subjective nature of estimated future operations and incremental costs of disposal, it is reasonably possible that these estimates may change in the future. Future changes in estimates will be included in the consolidated statement of operations in the reporting period determined. Revenues for the rail and mass transit operations were $3,632,789 and $5,460,524 for the three months ended March 31, 1999 and 1998, respectively. Interest expense has been allocated to discontinued operations based on the ratio of the discontinued operations' net assets to consolidated net assets. General corporate administrative expenses are not allocated to discontinued operations. NOTE 6 - SEGMENT REPORTING The Company is a holding company for wholly owned subsidiaries which operate in two business segments. The Commercial Transportation Products segment includes operations which primarily manufacture seating systems for domestic and foreign passenger airlines and includes operations encompassing inflatable restraints and related technology for automobiles. The Government and Defense segment includes operations that design and manufacture crash resistant components, energy absorbing devices, ballistic armor and composites principally in connection with branches of the United States armed forces procurement. The remaining segment, entitled Other, represents general corporate operations. For the three month period ended March 31, 1999 and 1998 inter-segment sales were insignificant and total intercompany sales of $1,570,060 and $1,042,308, respectively, have been eliminated. 1999 -------------------------------------------------------- Commercial Transportation Government Products and Defense Other Total ----------- ----------- ----------- ----------- Revenue: Contract revenue $11,486,941 $11,486,941 Product sales: Airline seat systems $12,913,286 12,913,286 Automotive safety systems 7,039,742 7,039,742 Other 317,604 317,604 Technology sales and royalties 170,689 170,689 ----------- ----------- ----------- ----------- Total revenue $20,123,717 $11,804,545 $ -- $31,928,262 =========== =========== =========== =========== Operating (loss) income $ 598,311 $ 2,385,447 $ (519,449) $ 2,464,309 7 9 SIMULA, INC. NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS 1998 -------------------------------------------------------- Commercial Transportation Government Products and Defense Other Total ----------- ----------- ----------- ----------- Revenue: Contract revenue $ 7,933,642 $ 7,933,642 Product sales: Airline seat systems $ 9,481,159 9,481,159 Automotive safety systems 4,906,964 4,906,964 Other 205,360 $ 15,053 220,413 Technology sales and royalties -- ----------- ----------- ----------- ----------- Total revenue $14,388,123 $ 8,139,002 $ 15,053 $22,542,178 =========== =========== =========== =========== Operating (loss) income $ 1,686,051 $ 146,485 $ (303,593) $ 1,528,943 NOTE 7 - EARNINGS PER SHARE: The following is a reconciliation of the numerators and denominators of basic and diluted per share computations. For the three month period ended March 31, 1999 and 1998, the effects of 2,253,390 total shares to be issued upon conversion of the 8% Notes and the 10% Notes were not used for computing dilutive earnings per share because the result would be anti-dilutive. Three Months Ended March 31, ----------------------------- 1999 1998 ------------ ------------ Income from continuing operations $ 484,269 $ 228,679 Discontinued operations: Loss from discontinued operations, net of tax (223,978) ------------ ------------ Net income $ 484,269 $ 4,701 ============ ============ Basic weighted average shares outstanding 9,919,221 9,851,392 Effect of dilutive securities 108,301 280,071 ------------ ------------ Diluted weighted average shares outstanding 10,027,522 10,131,463 ============ ============ Basic per share amounts: Income from continuing operations $ 0.05 $ 0.02 Discontinued operations: Loss from discontinued operations, net of tax -- (0.02) ------------ ------------ Net income $ 0.05 -- ============ ============ Diluted per share amounts: Income from continuing operations $ 0.05 $ 0.02 Discontinued operations: Loss from discontinued operations, net of tax -- (0.02) ------------ ------------ Net income $ 0.05 $ -- ============ ============ 8 10 SIMULA, INC. ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF RESULTS OF OPERATIONS AND FINANCIAL CONDITION. GENERAL - The following discussion and analysis provides information that management of Simula, Inc. (the "Company") believes is relevant to an assessment and understanding of the Company's results of operations and financial condition for the three month period ended March 31, 1999 compared to the same periods in 1998. This discussion should be read in conjunction with the Interim Consolidated Financial Statements and the Notes thereto included elsewhere in this Form 10-Q. This Form 10-Q contains certain forward-looking statements and information. The cautionary statements contained below should be read as being applicable to all related forward-looking statements wherever they appear. See "Forward Looking Information and Risks of the Business." OVERVIEW The Company designs and manufactures occupant safety systems and devices engineered to safeguard human life in a wide range of air, ground, and sea transportation vehicles. Utilizing its substantial proprietary technology in energy-absorbing seating, inflatable restraints, and composite materials, the Company focuses on reducing injury and increasing survivability in vehicle and aircraft crashes. Since its founding in 1975, the Company's historic business has been as a government and defense contractor. Additionally, commencing with acquisitions and commercial products development since 1993, the Company has become the largest North American-based supplier of seating systems for rail and other mass transit vehicles and a successful new entrant in the manufacture of new commercial airliner seating and inflatable restraints for automobiles. Utilizing its proprietary safety technology, the Company has introduced crashworthy systems for a variety of vehicles and aircraft including its 16g commercial airliner passenger seat ("16g Seat") and various inflatable restraint systems for automobiles including the Inflatable Tubular Structure ("ITS") (TM). Management made a strategic decision to enter the commercial aircraft seating market to bring its proprietary energy-absorbing technologies to a new industry and take advantage of positive industry trends in 1993. To implement its decision, the Company completed three acquisitions that allowed it to develop the necessary infrastructure to support future growth. In August 1993, the Company acquired Airline Interiors, Inc. (the "Airline Acquisition"), which was primarily involved with the refurbishment, reupholstery, reconditioning, and reconfiguring of existing passenger seats. The Airline Acquisition provided certain FAA certifications, enhanced the Company's management team and customer base, and provided substantial assembly capacity. During 1994, the Company acquired Coach & Car Equipment Corporation ("Coach and Car") and Artcraft Industries Corp. ("Artcraft"). The acquisitions of Coach and Car and Artcraft are collectively referred to as the 1994 Acquisitions. The 1994 Acquisitions' existing operations included providing a majority of all manufacturing and refurbishment of rail and mass transit seating systems in North America. The 1994 Acquisitions provided the Company with substantial large-scale manufacturing capacity and synergies utilized in the production of its 16g Seat for airliners. In 1994, the Company made a strategic decision to enter the inflatable restraint market for automobiles utilizing its proprietary technology, the ITS. Through 1996, the Company completed its development of this technology and start-up of its manufacturing facilities. In 1997, the Company began manufacturing the ITS for sale to BMW, a major European automobile manufacturer, which began including it in certain models of its automobiles in 1997. To continue it's strategic plan, in 1998 the Company adopted a plan to sell its rail and mass transit seating operations at Coach and Car and Artcraft. Because the Company's commercial airliner seating operation moved into a new significantly larger facility in July 1998 and has established substantial production, the rail operations are no longer required to demonstrate the Company's production capabilities to current and potential airliner seating customers. In addition, the larger airliner seating manufacturing facility reduced the synergies achieved previously with the mass rail and transit seating operation. The sale of these businesses will provide cash that will be used to repay outstanding indebtedness. The company has initiated an active marketing plan and anticipates it will sell these operations as ongoing businesses. These companies will continue their marketing, sales and manufacturing activities as the company prepares them for sale. The company's rail and mass transit seating operations are reported as discontinued operations. Simula's revenue has historically been derived from three sources: sales of Company manufactured products; contract research and development for third parties; and technology sales and royalties. A substantial portion of its current revenue from the government and defense segment is accounted for under the percentage of completion method of accounting. Under this method, revenue is recorded as production progresses so that revenue less costs incurred to date 9 11 SIMULA, INC. yields the percentage of gross margin estimated for each contract. Overall gross margin percentages can increase or decrease based upon changes in estimated gross margin percentages over the lives of individual contracts. The Company is a holding company for wholly owned subsidiaries which operate in two business segments. The Commercial Transportation Products segment includes operations which primarily manufacture seating systems for domestic and foreign passenger airlines and operations producing inflatable restraints and related safety technologies for automobiles. The Government and Defense segment includes operations that design and manufacture crash resistant seats and components, energy absorbing devices, and ballistic armor, principally in connection with United States armed forces procurement. The remaining segment, entitled Other, represents general corporate operations. RESULTS FROM CONTINUING OPERATIONS Three Months Ended March 31, 1999 Compared to 1998: Revenue for the three months ended March 31, 1999 increased 42% to $31.9 million from $22.5 million for the comparable period in 1998. Commercial Transportation Products revenue increased 40% to $20.1 million from $14.4 million due to increased deliveries of ITS and 16g Seats. Government and Defense revenue increased 45% to $11.8 million from $8.1 million primarily due to the timing of material costs incurred on contracts. Gross margin for the three months ended March 31, 1999 increased 44% to $8.5 million from $5.9 million for the comparable period in 1998. Commercial Transportation Products gross margin increased 39% to $5.2 million from $3.7 million. Government and Defense gross margin increased 52% to $3.3 million from $2.2 million. The increase in gross margin was due to the increase in revenue noted above. Gross margin as a percent of sales for the three months ended March 31, 1999 remained consistent with the comparable period in 1998 in each of the Company's segments. Administrative expenses for the three months ended March 31, 1999 increased 38% to $6.0 million from $4.4 million for the comparable period in 1998. Commercial Transportation Products administrative expenses increased 38% to $2.8 million from $2.0 million and is attributable to increased support structure required to support revenue growth. Administrative expenses as a percentage of sales was 13.9% for the three month period ended March 31, 1999 as compared to 14.1% in the comparable 1998 period. Government and Defense administrative expenses increased 34% to $2.7 million from $2.1 million. This increase is attributable to parachute pre-production costs and an increase in internally funded research and development as compared to the comparable period in 1998. Administrative expenses as a percentage of sales was 23.3% for the three month period ended March 31, 1999 as compared to 25.2% in the comparable 1998 period. Interest expense increased 38% to $1.7 million for the three months ended March 31, 1999 from $1.2 million for the comparable period in 1998. The increase in interest expense is primarily attributable to increased outstanding borrowing. The effective income tax rate for the three month periods ended March 31, 1999 and 1998 approximated the Company's combined statutory rate of 40%. DISCONTINUED OPERATIONS In 1998, the Company's board of directors adopted a plan to dispose of its rail and mass transit seating operations. Accordingly, the operating results of these rail and mass transit operations, including a provision for estimated loss upon disposition, have been segregated from continuing operations and are reported as discontinued operations. Due to the subjective nature of estimated future operations and incremental costs of disposal, it is reasonably possible that these estimates may change in the future. Future changes in estimates will be included in the consolidated statement of operations in the reporting period determined. Revenues for the rail and mass transit operations were $3,632,789 and $5,460,524 for the three months ended March 31, 1999 and 1998, respectively. LIQUIDITY AND CAPITAL RESOURCES The Company's liquidity is greatly impacted by the nature of the billing provisions under its contracts. Generally, in the early period of contracts, cash expenditures and accrued profits are greater than allowed billings while contract completion results in billing previously unbilled costs and profits. Contract and trade receivables, net of advances on contracts, increased approximately $3.5 million for the three months ended March 31, 1999 due principally to the throughput on certain Government and Defense contracts and increased receivables from 16g Seat and ITS sales. 10 12 SIMULA, INC. Operating activities required the use of $7.3 million of cash during the three months ended March 31, 1999, compared to the use of $4.7 million of cash during the same period in 1998. Cash used by operating activities in the 1999 period was primarily used to increase accounts receivable (discussed above) and inventories, reduce trade accounts payable and funding of discontinued operations current operating losses and increase in net assets. The increase in inventories was primarily due to an increase in 16g Seat inventory necessary to support anticipated future deliveries. Investing activities required the use of $1.2 million of cash during the three months ended March 31, 1998 for the purchase of various production equipment and the capitalization of financing costs related to the Senior Credit Agreement. Financing activities provided $10.2 million of cash during the three months ended March 31, 1999 from $7.5 million received for the issuance of redeemable preferred stock and $3.2 million in net borrowings under the Company's line of credit partially offset by principal payments under other debt arrangements for scheduled principal reductions. In April 1999, the Senior Credit Agreement was amended to reduce the Company's revolving line of credit from the lesser of $26 million or the Revolving Line of Credit Borrowing Base (as defined) to the lesser of $23 million or the Revolving Line of Credit Borrowing Base (as defined). At March 31, 1999, under the line of credit the Company had available borrowing of $23 million and outstanding borrowing of $20.1 million. The Company believes it has sufficient manufacturing capacity in place at March 31, 1999 to meet its foreseeable delivery requirements. The Company's ability to fund working capital requirements during the next year will be dependent upon improved cash flow from operating units, the proceeds received from the sale of its discontinued operations, and a real estate sale and leaseback transaction to repay indebtedness and increase availability of funds under its Senior Credit Agreement. The Company may also, however, seek to obtain additional capital should demand for its products exceed current capacity. The raising of additional capital in public markets will be primarily dependent upon prevailing market conditions and demand for the Company's technologies and products. INFLATION The Company does not believe that it is significantly impacted by inflation. RESEARCH AND DEVELOPMENT The Company's research and development occurs under fixed-price, government-funded contracts and Company-sponsored efforts. Historically, research and development efforts have fluctuated based upon available government-funded contracts and available Company funding. The Company anticipates that future fluctuations may also occur as a result of efforts to expand its inflatable restraint, commercial airliner and helicopter seating, and other technologies. SEASONALITY The Company does not believe that it is currently significantly impacted by seasonal factors. YEAR 2000 MATTERS Background The Year 2000 issue is the result of computer programs being written using two digits rather than four to define an applicable year. Any computer programs or equipment that have time-sensitive software or embedded chips may recognize a date using "00" as the year 1900 rather than the year 2000. This could result in a system failure or miscalculations causing disruptions in commerce, including among other things, a temporary inability to process transactions, send invoices, or engage in similar normal business activities. The Company employs a number of information technology ("IT") systems in its operations, including computer networking systems, hardware and software, financial systems, and other similar systems. The Company also employs a number of non-IT devices such as building security and safety devices, and other devices containing embedded electronic circuits. Both IT systems and non-IT devices are subject to potential failure due to the Year 2000 issue. 11 13 SIMULA, INC. The Company's Year 2000 Plan In 1996, the Company initiated a plan for the conversion from existing accounting software to new state-of-the-art, Year 2000-compliant, manufacturing and accounting systems at each of its operating companies. That conversion is part of an overall plan (the "Year 2000 Plan") the Company has developed to achieve Year 2000 readiness. The Year 2000 Plan is intended to remediate the Year 2000 issue in all categories of systems and electronic devices in use by the Company, including IT and non-IT devices, so that the Company may continue its operations without interruption or with minimal disruption. The Year 2000 Plan also includes communication with critical third parties such as customers, vendors and other business partners to determine the expected degree of Year 2000 compliance of those parties and to monitor their progress toward Year 2000 readiness. The Year 2000 Plan includes the following phases: 1) assessment, 2) remediation, 3) testing, and 4) implementation. The Company is in the assessment phase with regard to its state of readiness relative to non-IT devices containing embedded circuitry. The Company is in the process of communicating with the manufacturers of non-IT devices containing embedded circuitry and to date has fully assessed (confirmed that such devices are Year 2000 compliant or upgraded the devices as needed) approximately 40% of such devices. The Company is also in the assessment phase with regard to third parties with which the Company has a material relationship. In connection with this assessment, the Company has been appointing a Year 2000 Program Manager at each of its subsidiaries, and has made or is making written inquiries of its customers and suppliers. This process is not yet complete. While the Company has not been made aware of any problems that would materially impact the Company's operations, there can be no assurance that one or more material third parties will not have Year 2000 problems that materially impact the Company's business in some fashion. Various agencies of the U.S. government and military branches of the U.S. armed forces are significant customers of the Company. As of the date of this report, the Company has received conflicting data as to the state of any of such customers' Year 2000 readiness. Therefore, the Company is unsure at this time the extent, if any, that any entity of the U.S. government with whom the Company has a material relationship will have internal Year 2000 issues which may materially impact the Company's business. The Company continues to be in the remediation phase with regard to its IT systems. As of the date of this report, the Company has one subsidiary using accounting and manufacturing systems significantly affected by the Year 2000 issue. The remediation of these systems is more than 50% complete and the Company estimates it will complete the conversion to new, Year 2000-compliant, manufacturing and accounting software by August 1999. Selection of a remediation tool set for desktop personal computers and servers was completed in February 1999, and the implementation of such tool is continuing and is expected to be completed by June 30, 1999. In addition to the internal assessment and remediation efforts being conducted by the Company pursuant to the Year 2000 Plan as described above, the Company has engaged the services of a third party consultant to review Year 2000 matters on a subsidiary-by-subsidiary basis. The consultant commenced work in January 1999. Costs The Company has incurred significant costs in connection with its conversion, beginning in 1996, to the state-of-the-art manufacturing and accounting systems discussed above. An incidental benefit of this conversion is that such systems are Year 2000-compliant. In addition to the foregoing, the costs associated with the Company's Year 2000 Plan, including the on-going systems conversions described above, are expensed as incurred and to date have not been, and are not anticipated to be, material to the Company's financial position or results of operations. Risks of Year 2000 Failure The failure on any party's part to correct a material Year 2000 problem could result in an interruption in, or a failure of, certain normal business activities or operations. Such failures could materially and adversely affect the Company's results of operations, liquidity and financial condition. The Company has not developed a formal written contingency plan for dealing with potential Year 2000 issues in general. The risks associated with each particular system not being Year 2000 compliant are analyzed in connection with the Company's assessment of Year 2000 issues as described above, and contingency plans will be effected by the Company on a case-by-case basis as the need arises. 12 14 SIMULA, INC. Due to the general uncertainty inherent in the Year 2000 issue, resulting in large part from the uncertainty of the Year 2000 readiness of material third party suppliers and customers, the Company is unsure at this time the extent, if any, that it might be materially adversely impacted by Year 2000 issues. Readers are cautioned that forward-looking statements contained in this Year 2000 discussion should be read in conjunction with the Company's disclosures under the heading "Forward Looking Information and Risks of the Business" below. FORWARD LOOKING INFORMATION AND RISKS OF THE BUSINESS Commencing in fiscal 1997, the Company entered large scale production of the ITS and 16g Seat. Significant investments to transition to high volume manufacturing for these products were also made in 1997, which affected earnings. The Company began to realize significant revenues from the introduction of these products in 1997, which has continued in 1998 and is anticipated to continue in 1999. Growth in the automotive safety business should result from increased production volumes. However, auto industry customary price will reduce operating margins. If disputes with first tier suppliers reduce production levels this business could be impacted. Improved financial performance in the airline seating business is expected but will be dependent on improvements in manufacturing efficiencies, materials cost reductions, better delivery records and customer satisfaction, and continued sales. It is estimated that the airline seating business should achieve break even results in 1999. During 1999, the government and defense business of the Company is expected to show growth in revenues and operating income. Projected operating results and capital needs will be affected by a wide variety of factors which could adversely impact revenues, profitability and cash flows. The Company's liquidity and available working capital will be dependent upon improved cash flow from operating units, the availability of sales proceeds from discontinued operations, and a real estate sale and leaseback transaction to repay indebtedness and increase availability of funds under its bank credit agreement. Factors and risks that may affect results include those described in the Company's registration statements and periodic reports filed with the U.S. Securities and Exchange Commission. In addition, other factors include, but are not limited to, manufacturing capacity and yield; costs of labor, raw materials, supplies, and equipment; reliability of vendor base; contract mix and shifting production and delivery schedules; amount of resources committed to independent research and development from time to time; success in building strategic alliances with large prime contractors and first tier suppliers to OEMs; the level of orders which are received and can be shipped and invoiced in a quarter; customer order patterns and seasonality; the cyclical nature of the industries and markets addressed by the Company's products; the level and makeup of military expenditures; technological changes; increased costs attributable to changes in government regulations and certifications for transport vehicles; competition and competitive pressures on pricing; and economic conditions in the United States and worldwide markets served by the Company. PART II - OTHER INFORMATION ITEM 1. LEGAL PROCEEDINGS In February 1998, the Company filed a complaint in United States District Court for the District of Arizona against Autoliv, Inc., seeking injunctive relief from alleged anti-competitive acts and practices by Autoliv. The complaint alleges numerous unlawful actions taken by Autoliv in connection with a license from the Company to market and distribute the Company's ITS(R). The legal action asserts that Autoliv has suppressed technology and is unlawfully interfering with the Company's rights to market the ITS(R) and related products to other first tier automotive safety equipment suppliers and to automobile manufacturers. In 1998, the District Court stayed the proceedings and ruled that the dispute between the parties was a contractual one and was subject to arbitration pursuant to a contract provision. The Company disagreed and appealed the order to the United States Court of Appeals for the Ninth Circuit. In April 1999, this Court ruled that the proper jurisdiction for this dispute is arbitration. The District Court did not rule on the merits of the Company's claims. On November 3, 1998, the Company filed a separate complaint against Autoliv in the United States District Court for the District of Delaware seeking injunctive relief and damages for patent infringement. The Company's complaint alleges that Autoliv developed, offered, and sold a side impact head protection device in the United States that infringes the patent that Simula owns for the ITS(R). The Company became aware of the potential infringement in early October 1998 as Autoliv introduced this device into production automobiles being offered for the first time in the United States. This litigation is pending. 13 15 SIMULA, INC. In addition, the Company is involved in other litigation in the ordinary course of business from time to time. The Company presently is not a party to any threatened or pending litigation, the negative outcome of which would be material to the Company. 14 16 ITEM 6. EXHIBITS AND REPORTS. (a) The following Exhibits are included pursuant to Item 601 of Regulation S-K. No. Description Reference 3.1 Articles of Incorporation of Simula, Inc., as amended and restated............................................. (4) 3.2 Bylaws of Simula, Inc., as amended and restated.......... (1) 4.2 Indenture dated December 17, 1993, as amended............ (2) 4.5 Supplemental Indenture No. 2 dated September 12, 1996, entered into in connection with the Company's issuance of Series C 10% Senior Subordinated Convertible Notes.... (6) 4.6 Supplemental Indenture No. 3, effective March 14, 1997, amending the Indenture of Simula, Inc. dated December 17, 1993..................................................... (7) 4.7 Indenture dated April 1, 1997, in connection with the Company's issuance of the 8% Senior Subordinated Convertible Notes due May 1, 2004........ (7) *4.8 Certificate of Designation, Preferences, Rights and Privileges of the Company's $7,500,000 Series A Preferred Stock.................................................... 10.11 1992 Stock Option Plan, as amended effective September 15, 1998..................................................... (10) 10.12 1992 Restricted Stock Plan............................... (1) 10.21 1994 Stock Option Plan, as amended effective September 15, 1998..................................................... (10) 10.24 Senior Credit Agreement with Bank One, Arizona, N.A. and Imperial Bank, Arizona dated November 6, 1998............ (10) 10.25 Modification Agreement with Bank One, Arizona, N.A. and Imperial Bank, Arizona dated February 12, 1999........... (11) 10.26 Simula, Inc. Employee Stock Purchase Plan................ (4) 10.29 Form of Change of Control Agreements, as amended and restated, between the Company and Donald W. Townsend, Bradley P. Forst and James A. Saunders................... (9) 10.30 Form of Employment Agreements between the Company and Donald W. Townsend, Bradley P. Forst and James A. Saunders................................................. (8) *10.31 Modification Agreement No. 2 with Bank One, Arizona, N.A. and Imperial Bank, Arizona dated April 28, 1999.......... *10.32 Form of Employment Agreement between the Company and James C. Dodd............................................ *10.33 Form of Change of Control Agreement between the Company and James C. Dodd........................................ 18. Preference Letter re: change in accounting principles.... (5) 21. Subsidiaries of the Company.............................. (8) 24. Powers of Attorney - Directors........................... (8)(11) *27. Financial Data Schedule - ---------- * Filed herewith. (1) Filed with Registration Statement on Form S-18, No. 33-46152-LA, under the Securities Act of 1933, effective April 13, 1992. (2) Filed with Registration Statement on Form SB-2, No. 33-61028 under the Securities Act of 1933, effective December 10, 1993. (3) Filed with Registration Statement on Form SB-2, No. 33-87582, under the Securities Act of 1933, effective December 28, 1994. (4) Filed with Definitive Proxy on May 14, 1996, for the Company's Annual Meeting of Shareholders held on June 20, 1996. (5) Filed with report on Form 10-Q/A for the quarter ended June 30, 1996. (6) Filed with report on Form 10-K for the year ended December 31, 1996. (7) Filed with registration Statement on Form S-3, No. 333-13499, under the Securities Act of 1993, effective April 24, 1997. (8) Filed with report on Form 10-K for the year ended December 31, 1997. (9) Filed with report on Form 10-Q for the quarter ended March 31, 1998. (10) Filed with report on Form 10-Q for the quarter ended September 30, 1998. (11) Filed with report on Form 10-K for the year ended December 31, 1998. 15 17 SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report on Form 10-Q for the quarter ended March 31, 1999 to be signed on its behalf by the undersigned thereunto duly authorized. SIMULA, INC. DATE: May 14, 1999 * -------------------------------- DONALD W. TOWNSEND President Chief Executive Officer /s/ James C. Dodd -------------------------------- JAMES C. DODD Executive Vice President Chief Financial Officer *By: /s/ Bradley P. Forst -------------------------------- Bradley P. Forst Attorney-in-Fact 16 18 EXHIBIT INDEX No. Description Reference 3.1 Articles of Incorporation of Simula, Inc., as amended and restated............................................. (4) 3.2 Bylaws of Simula, Inc., as amended and restated.......... (1) 4.2 Indenture dated December 17, 1993, as amended............ (2) 4.5 Supplemental Indenture No. 2 dated September 12, 1996, entered into in connection with the Company's issuance of Series C 10% Senior Subordinated Convertible Notes.... (6) 4.6 Supplemental Indenture No.3, effective March 14, 1997, amending the Indenture of Simula, Inc. dated December 17, 1993..................................................... (7) 4.7 Indenture dated April 1, 1997, in connection with the Company's issuance of the 8% Senior Subordinated Convertible Notes due May 1, 2004........ (7) *4.8 Certificate of Designation, Preferences, Rights and Priviledges of the $7,500,000 Series A Preferred Stock... 10.11 1992 Stock Option Plan, as amended effective September 15, 1998..................................................... (10) 10.12 1992 Restricted Stock Plan............................... (1) 10.21 1994 Stock Option Plan, as amended effective September 15, 1998..................................................... (10) 10.24 Senior Credit Agreement with Bank One, Arizona, N.A. and Imperial Bank, Arizona dated November 6, 1998............ (10) 10.25 Modification Agreement with Bank One, Arizona, N.A. and Imperial Bank, Arizona dated February 12, 1999........... (11) 10.26 Simula, Inc. Employee Stock Purchase Plan................ (4) 10.29 Form of Change of Control Agreements, as amended and restated, between the Company and Donald W. Townsend, Bradley P. Forst, James A. Saunders, Donald Rutter, and Randall L. Taylor........................................ (9) 10.30 Form of Employment Agreements between the Company and Donald W. Townsend, Bradley P. Forst, James A. Saunders, and Randall L. Taylor.................................... (8) *10.31 Modification Agreement No. 2 with Bank One, Arizona, N.A. and Imperial Bank, Arizona dated April 28, 1999.......... *10.32 Form of Employment Agreement between the Company and James C. Dodd.................................................. *10.33 Form of Change of Control Agreement between the Company and James C. Dodd........................................ 18. Preference Letter re: change in accounting principles.... (5) 21. Subsidiaries of the Company.............................. (8) +24. Powers of Attorney - Directors........................... (8) *27. Financial Data Schedule - ---------- * Filed herewith. (1) Filed with Registration Statement on Form S-18, No. 33-46152-LA, under the Securities Act of 1933, effective April 13, 1992. (2) Filed with Registration Statement on Form SB-2, No. 33-61028 under the Securities Act of 1933, effective December 10, 1993. (3) Filed with Registration Statement on Form SB-2, No. 33-87582, under the Securities Act of 1933, effective December 28, 1994. (4) Filed with Definitive Proxy on May 14, 1996, for the Company's Annual Meeting of Shareholders held on June 20, 1996. (5) Filed with report on Form 10-Q/A for the quarter ended June 30, 1996. (6) Filed with report on Form 10-K for the year ended December 31, 1996. (7) Filed with registration Statement on Form S-3, No. 333-13499, under the Securities Act of 1993, effective April 24, 1997. (8) Filed with report on Form 10-K for the year ended December 31, 1997. (9) Filed with report on Form 10-Q for the quarter ended March 31, 1998. (10) Filed with report on Form 10-Q for the quarter ended September 30, 1998. (11) Filed with report on Form 10-K for the year ended December 31, 1998.