SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 FORM 10-Q [X] Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 For the quarterly period ended March 31, 2002 [ ] Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 For the transition period from ______ to ______ Commission file number: 0-20743 OPEN PLAN SYSTEMS, INC. (Exact name of registrant as specified in its charter) Virginia 54-1515256 (State or other jurisdiction of (IRS Employer Identification No.) incorporation or organization) 4299 Carolina Avenue, 23222 Building C, Richmond, Virginia (Zip Code) (Address of principal executive office) (804) 228-5600 (Telephone number of registrant) Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes _X_ No ___ . As of the close of business on May 10, 2002, the registrant had 4,337,391 shares of Common Stock, no par value, outstanding. Open Plan Systems, inc. Table of Contents PART I. FINANCIAL INFORMATION Page - --------------------------------- ---- Item 1. Financial Statements Consolidated Balance Sheets - March 31, 2002 (unaudited) 1 and December 31, 2001 Consolidated Statements of Operations - Three months 2 ended March 31, 2002 and 2001 (unaudited) Consolidated Statements of Cash Flows - Three months 3 ended March 31, 2002 and 2001 (unaudited) Notes to Consolidated Financial Statements - March 31, 2002 4 (unaudited) Item 2. Management's Discussion and Analysis of 10 Financial Condition and Results of Operations Item 3. Quantitative and Qualitative Disclosures about Market Risk 18 PART II. OTHER INFORMATION - ---------------------------- Item 1. Legal Proceedings 19 Item 2. Changes in Securities and Use of Proceeds 19 Item 3. Defaults Upon Senior Securities 19 Item 4. Submission of Matters to a Vote of 19 Security Holders Item 5. Other Information 19 Item 6. Exhibits and Reports on Form 8-K 20 SIGNATURES - ---------- Open Plan Systems, Inc. Part I Financial Information Item 1: Financial Statements Consolidated Balance Sheets (amounts in thousands) March 31, December 31, 2002 2001 --------------------------------------- ASSETS (unaudited) Current assets: Cash and cash equivalents $ 594 $ 324 Accounts receivable, net 1,988 3,400 Inventories 2,231 2,558 Assets held for sale 88 88 Prepaids and other 604 414 --------------------------------------- TOTAL CURRENT ASSETS 5,505 6,784 Property and equipment, net 988 1,115 Other 79 86 --------------------------------------- TOTAL ASSETS $ 6,572 $ 7,985 ======================================= LIABILITIES AND SHAREHOLDERS' EQUITY Current liabilities: Revolving line of credit $ 3,217 $ 3,217 Trade accounts payable 1,770 2,058 Restructuring liabilities 254 315 Accrued compensation and related costs 113 282 Current portion of long-term debt 95 95 Other liabilities 622 657 Customer deposits 349 351 --------------------------------------- TOTAL CURRENT LIABILITIES 6,420 6,975 Long-term debt 116 138 --------------------------------------- TOTAL LIABILITIES 6,536 7,113 Shareholders' equity: Common stock, no par value: Authorized shares - 50,000 Issued and outstanding shares - 4,337 at 3/31/02 18,537 18,537 - 4,337 at 12/31/01 Additional capital 137 137 Accumulated deficit (18,600) (17,762) Notes receivable from employees for sale of stock (38) (40) --------------------------------------- TOTAL SHAREHOLDERS' EQUITY 36 872 --------------------------------------- TOTAL LIABILITIES AND SHAREHOLDERS' EQUITY $ 6,572 $ 7,985 ======================================= See accompanying notes. 1 Open Plan Systems, Inc. Consolidated Statements of Operations (Unaudited) (amounts in thousands, except per share data) Three months ended March 31, 2002 2001 Net sales $ 2,656 $ 9,962 Cost of sales 2,197 7,449 ---------------------------------------- Gross profit 459 2,513 Operating expenses: Amortization of intangibles - 68 Selling and marketing 720 2,402 General and administrative 525 910 ---------------------------------------- 1,245 3,380 ---------------------------------------- Operating loss (786) (867) Other expense: Interest expense 52 79 Other, net - 35 ---------------------------------------- 52 114 ---------------------------------------- Loss before income taxes (838) (981) Income taxes - - ---------------------------------------- Net loss $ (838) $ (981) ======================================== Basic and diluted loss per common share $ (.19) $ (.23) Diluted weighted average common shares outstanding 4,337 4,339 ======================================== See accompanying notes. 2 Open Plan Systems, Inc. Consolidated Statements of Cash Flows (Unaudited) (amounts in thousands) Three months ended March 31, 2002 2001 ---------------------------------- Operating activities Net loss $ (838) $ (981) Adjustments to reconcile net loss to net cash provided by (used in) operating activities: Provision for losses on receivables - 30 Depreciation and amortization 119 300 Changes in operating assets and liabilities: Accounts receivable 1,412 850 Inventories 327 274 Prepaids and other (183) (147) Trade accounts payable (288) (896) Customer deposits (2) (126) Accrued and other liabilities (265) (517) ---------------------------------- Net cash provided by (used in) operating activities 282 (1,213) Investing activities Increase in cash and cash equivalents externally restricted under bond indenture agreement - (30) Net decrease in notes receivable from employees for sale of stock 2 - Proceeds from sale of property and equipment 11 - Purchases of property and equipment, including construction in progress (3) (45) ---------------------------------- Net cash provided by (used in) investing activities 10 (75) Financing activities Net borrowings on revolving line of credit - 1,110 Purchase of common stock - (24) Principal payments on long-term debt and capital lease obligations (22) (23) ---------------------------------- Net cash (used in) provided by financing activities (22) 1,063 ---------------------------------- Change in cash and cash equivalents 270 (225) Cash and cash equivalents at beginning of period 324 244 ---------------------------------- Cash and cash equivalents at end of period $ 594 $ 19 ================================== Supplemental disclosures Interest paid $ 52 $ 104 ================================== Income taxes paid $ 9 $ 79 ================================== See accompanying notes. 3 OPEN PLAN SYSTEMS, INC. Notes to Consolidated Financial Statements (Unaudited) March 31, 2002 1. Principles of Presentation The accompanying unaudited consolidated financial statements of Open Plan Systems, Inc. (the Company) have been prepared in accordance with accounting principles generally accepted in the United States for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and footnotes required by accounting principles generally accepted in the United States for complete financial statements. All significant intercompany balances and transactions are eliminated in consolidation. In the opinion of management, the March 31, 2002 financial statements reflect all known material adjustments of a normal recurring nature which the Company considers necessary for a fair presentation. The results for the three month period ended March 31, 2002 are not necessarily indicative of the results that may be achieved for the entire year ending December 31, 2002 or for any other interim period. For further information, refer to the consolidated financial statements and footnotes thereto included in the Company's Form 10-K for the fiscal year ended December 31, 2001 (the "Form 10-K"). The Company's financial statements for the three months ended March 31, 2002 do not include the results of operations of the Company's consolidated Mexican subsidiaries. See Note 6 - 2001 Operational Restructuring for further discussion. 2. Inventories Inventories were in two main stages of completion and consisted of the following (amounts in thousands): March 31, December 31, 2002 2001 ---------------------------------- (Unaudited) Components and fabric $ 1,349 $ 1,552 Jobs in process and finished goods 882 1,006 ---------------------------------- $ 2,231 $ 2,558 ================================== 4 OPEN PLAN SYSTEMS, INC. Notes to Consolidated Financial Statements (Unaudited) March 31, 2002 3. Income Taxes The Company did not record any tax benefit associated with the net loss for the quarters ended March 31, 2002 and 2001 due to the uncertainty of the realization of potential benefits of future deductions. The Company will re-evaluate the realizability of potential net deferred tax assets in future periods. 4. Indebtedness As of December 31, 2000 the Company maintained two bank credit facilities consisting of a letter of credit facility associated with the issuance of $2.5 million of Industrial Revenue Bonds to finance the construction of a new remanufacturing facility in Lansing, Michigan and a revolving line of credit. At December 31, 2000, the revolving line of credit provided for a maximum borrowing amount of $5.25 million at variable interest rates (5.05% at December 31, 2000). The letter of credit facility and revolving line of credit agreements required the Company to meet various restrictive covenants, including a defined tangible net worth, an interest coverage ratio and certain other covenants. At December 31, 2000 and thereafter, the Company was not in compliance with certain of the covenants contained in the letter of credit facility and the revolving line of credit agreements. The obligations are secured by substantially all of the assets of the Company. As a result of the covenant violations as well as the significant net losses in fiscal years 2001 and 2000, the Company's auditors, in its report filed as part of the Form 10-K, have expressed substantial doubt as to the Company's ability to continue as a going concern. See "Forward Looking Statements" in Part I, Item 2 below and Note 1 to the December 31, 2001 consolidated financial statements contained in the Form 10-K. In May 2001, the Company entered into a temporary forbearance agreement with the bank in which the bank agreed to waive its existing right to declare defaults relating to the Company's failure to comply with certain loan covenants through June 30, 2001. Under the forbearance agreement, the line of credit was reduced from $5.25 million to $4.65 million. Thereafter, on August 10, 2001, the Company and the bank entered into a new short-term forbearance agreement that expired on October 30, 2001, which was later amended to extend the expiration date to January 31, 2002. The new forbearance agreement provided that the bank would refrain from exercising any rights or remedies based on existing or continuing defaults, including accelerating the maturity of the loans under the two credit facilities, until after the January 31, 2002 expiration date. Under the August forbearance agreement, the line of credit was reduced from $4.65 million to $4.25 million. In addition, the interest rate on the line of credit was increased to LIBOR plus 6.0%. Finally, the Company was required to pay the bank a forbearance fee of $50,000. Pursuant to the forbearance agreement, the bank reserved the right to declare a default and accelerate the loans under the revolving line of credit after January 31, 2002 if the parties had not entered into amendments to the existing loan arrangements or a subsequent forbearance agreement. As of March 31, 2002, approximately $3.2 million was outstanding under the line of credit. No additional 5 OPEN PLAN SYSTEMS, INC. Notes to Consolidated Financial Statements (Unaudited) March 31, 2002 borrowing was available based on the Company's borrowing base formula under the line of credit as of March 31, 2002. The forbearance agreement expired on January 31, 2002, and the Company is currently engaged in discussions regarding an extension of the forbearance agreement. In June 2000, the Company borrowed $2.5 million from the Michigan Strategic Fund following the issuance and sale by the Fund of certain Industrial Revenue Bonds ("Industrial Revenue Bonds") for construction of a new remanufacturing facility in Lansing, Michigan. The proceeds were placed into an escrow account with the trustee for use in connection with the building of the facility. At the same time, the Company entered into a letter of credit facility with a bank to support the financing on the facility. The bond indenture and related agreements required the Company to meet certain restrictive covenants, including defined tangible net worth, an interest coverage ratio and certain other covenants. The Company was not in compliance at December 31, 2000 and thereafter with certain of the covenants. In accordance with the Company's previously announced restructuring plan, on September 20, 2001, the Company redeemed the Industrial Revenue Bonds and paid off the outstanding debt of $2.4 million using in part the remaining cash that was held in escrow. Shortly thereafter, the Company sold the partially constructed remanufacturing facility in Lansing, Michigan. As a result, the letter of credit facility with the bank terminated. Although negotiations with the bank are continuing, the bank has not agreed to extend the forbearance agreement beyond January 31, 2002. On March 5, 2002, the bank gave the Company written demand for the immediate payment of all amounts outstanding under the line of credit. As of March 5, 2002, the amount due and owing under the line of credit was $3.2 million. As of May 14, 2002, the bank has not exercised any rights or remedies and has not provided the Company with any further notifications regarding the line of credit, nor has the Company received a further extension of the forbearance agreement, a permanent waiver of the Company's loan covenant violations or revised loan covenants relating to the revolving line of credit. Any agreement reached with the bank could result in new terms which are less favorable than current terms under existing agreements and could involve a reduction in availability of funds, an increase in interest rates and shorter maturities, among other things. If the Company is not successful in securing an extension of the forbearance agreement or permanent waivers and loan covenant amendments, it will need to seek new financing arrangements from other lenders. Such alternative financing arrangements may be unavailable to the Company or available on terms substantially less favorable to the Company than its existing line of credit facility. If the Company is unable to either procure an extension of the forbearance agreement, permanent covenant violation waivers and covenant amendments with respect to the existing line of credit facility or acceptable alternative financing, such failures could have a material adverse effect on the Company's financial condition and results of operations. No assurance can be given that the Company will be able to obtain an extension of the forbearance agreement, permanent covenant violation waivers and revised loan covenants or refinance its existing obligations. 6 OPEN PLAN SYSTEMS, INC. Notes to Consolidated Financial Statements (Unaudited) March 31, 2002 5. Repurchases of Common Stock In 2000, the Company's Board of Directors approved the repurchase of up to 100,000 shares of the Company's Common Stock. During the quarter ended March 31, 2001, the Company repurchased 15,000 shares of its Common Stock at an aggregate cost of approximately $24,000. 6. 2001 Operational Restructuring During the years ended December 31, 2001 and 2000, the Company experienced significant losses from operations, declining margins, loan covenant defaults, management turnover and significant expenses to correct accounting deficiencies from fiscal year 2000. In an effort to address these issues, the Company took steps during 2001 to restructure its operations. On June 20, 2001, the Company began the implementation of a restructuring plan that closed its remanufacturing facility in Lansing, Michigan and consolidated remanufacturing operations in Richmond, Virginia, closed five under-performing sales offices located in Cincinnati, Indianapolis, Nashville, Lansing and Boston, reduced the size of sales offices in Philadelphia, Atlanta and Washington, D.C., and restructured back office operations at the Company's headquarters in Richmond, Virginia. This plan also shifted the Company's focus to the remanufacturing of Herman Miller products, and discontinued the Haworth and Steelcase product lines. The goal of the restructuring plan was to enhance profitability by downsizing the Company to a smaller business platform and restoring gross margins. In the second quarter of 2001, the Company recorded a restructuring charge of approximately $4.7 million which included an estimate for the disposal of the existing leased remanufacturing facility in Michigan and related assets, as well as the new remanufacturing facility that was under construction. The largest component of the charge was approximately $3.6 million related to the write-off of remaining goodwill associated with the purchase of the Michigan operations in 1996. Other significant components of the operational restructuring were estimated losses of $404,000 related to the disposal of property and equipment, $105,000 for severance costs, $125,000 related to expected costs under lease arrangements, $119,000 for shortening the amortization period of debt issuance costs related to Industrial Revenue Bond proceeds associated with the new facility under construction to be repaid as part of the operational restructuring, and $156,000 for professional fees associated with the restructuring plan. In connection with this plan, the Company terminated the employment of approximately 65 employees, primarily sales personnel in offices being closed or production personnel associated with the remanufacturing facility in Michigan. Prior to the end of the second quarter, the employment of most of the affected employees had been terminated. 7 OPEN PLAN SYSTEMS, INC. Notes to Consolidated Financial Statements (Unaudited) March 31, 2002 During the third quarter, the Company disposed of the leased remanufacturing facility in Michigan and the related assets, and completed the sale of its remanufacturing facility under construction in Lansing, Michigan. As a result of the sale, the Company incurred an additional $91,000 of restructuring expenses. These expenses primarily consisted of interest and legal fees due to the contractor in accordance with the construction agreement, and customary closing costs associated with the sale of the property. In addition, the Company repaid bondholders for Industrial Revenue Bond debt of approximately $2.4 million that was incurred to build the new facility. During November of 2001, the Company implemented a restructuring plan to more appropriately align the Company's infrastructure with anticipated sales levels. The restructuring included the elimination of approximately 25 sales, production and administrative positions. Severance was provided to employees affected by the restructuring initiatives. The Company recorded a restructuring charge of approximately $102,000 consisting of severance and professional services. During the third quarter of 2001, the Company determined that it would be in its best interests to discontinue its Mexico operations due primarily to issues relating to the profitability of the Mexican subsidiaries and its lack of control over the subsidiaries' operations. In 2001, the Company requested that its Mexican partner produce financial information on the operations of the Mexican subsidiaries for the third and fourth quarters of 2001. The Mexican joint venture partner refused, and the Company was unable to obtain such financial information on its own. Certain actions taken by the Mexican joint venture partner blocked the Company's access to the Mexican subsidiaries' books and records. In response, the Company initiated certain legal proceedings in Mexico seeking to obtain the requested information from the Mexican joint venture partner. Upon completion of negotiations with its joint venture partner on February 18, 2002, the Company entered into an agreement with its Mexican joint venture partner to liquidate the Company's two Mexican subsidiaries pursuant to Mexican law. The liquidation agreement names an independent Mexican accountant who will liquidate the Mexican subsidiaries and, upon the completion of the liquidation, distribute to the Company and its Mexican partner any residual assets or funds of the Mexican subsidiaries. Residual assets, if any, will be distributed to the Company and the joint venture partner in accordance with their respective ownership interests in the Mexican subsidiaries. The Company has been advised by its Mexican legal counsel that, should the subsidiaries' liabilities exceed their assets, the Company would be liable to the extent of its initial capital contribution of approximately $50,000. In addition, the Company could be liable for Mexican taxes and any wages and severance obligations owed by the subsidiaries which remain unpaid. The liquidator is not aware of any unpaid wages or severance obligations and has preliminarily determined that there could be approximately $40,000 of unpaid taxes attributable to the subsidiaries. Further, under the liquidation agreement, the Company's joint venture partner assumed full responsibility for unpaid wages and severance 8 OPEN PLAN SYSTEMS, INC. Notes to Consolidated Financial Statements (Unaudited) March 31, 2002 obligations owed by the Mexican subsidiaries, and is obligated to hold the Company harmless against such liabilities. The Company guaranteed obligations owed by the subsidiaries to certain vendors. At the time the Company recorded its restructuring charge in the third quarter of 2001 with respect to the Mexican operations, the Company included all known payment guarantees to such vendors. The Company is not aware of any other vendor obligations arising before or since the third quarter restructuring charge that were guaranteed by the Company. The liquidation has not been completed and it is not certain how long the liquidation process will continue. Although the Company has taken steps to discontinue the operations of its Mexican subsidiaries and limit its future exposure to expenses related to the Mexican operations, it is possible that the Company may incur additional legal, accounting and other liquidation and professional expenses in order to complete the liquidation process. In regard to its 2001 restructuring activities, the Company anticipates that the sale of the remaining assets will be completed during 2002 and the Company's lease termination costs may extend into the year 2003. At March 31, 2002, approximately $254,000 remained accrued in other liabilities relating to the Company's restructuring and is expected to approximate the remaining costs to be incurred, which are principally lease termination costs and professional fees. 7. Subsequent Events In April 2002, the Company decided to not renew its lease obligations for its sales offices located in Detroit, Michigan and Chicago, Illinois and to close such offices. The Company expects to write-off approximately $50,000 of showroom inventory associated with closing of these offices. Sales for the Detroit and Chicago offices were $77,000 and $13,000, respectively, for the quarter ended March 31, 2002. In addition, in May 2002, the Company terminated the employment of approximately 20 production and administrative personnel in order to more appropriately align the Company's expense structure with anticipated sales levels. The Company will continue to review all variable and fixed expenses and adjust them when appropriate to improve the Company's financial performance. As a result of the recurring losses, the lack of adequate bank credit and continued difficulty in achieving sales volumes necessary to return to profitability, the Company's Board of Directors on May 14, 2002 considered the options available to it, including whether the Company should file for protection under Chapter 11 of the United States Bankruptcy Code. Although the Board of Directors of the Company has not determined to seek bankruptcy protection at this time, the Board has authorized management to make necessary preparations for a possible Chapter 11 filing should the Board make such a determination. 9 OPEN PLAN SYSTEMS, INC. Item 2: Management's Discussion and Analysis of Financial Condition and Results of Operations THREE MONTHS ENDED MARCH 31, 2002 COMPARED WITH 2001 2001 Operational Restructuring During the years ended December 31, 2001 and 2000, the Company experienced significant losses from operations, declining margins, loan covenant defaults, management turnover and significant expenses to correct accounting deficiencies from fiscal year 2000. In an effort to address these issues, the Company took steps during 2001 to restructure its operations. On June 20, 2001, the Company began the implementation of a restructuring plan that closed its remanufacturing facility in Lansing, Michigan and consolidated remanufacturing operations in Richmond, Virginia, closed five under-performing sales offices located in Cincinnati, Indianapolis, Nashville, Lansing and Boston, reduced the size of sales offices in Philadelphia, Atlanta and Washington, D.C., and restructured back office operations at the Company's headquarters in Richmond, Virginia. This plan also shifted the Company's focus to the remanufacturing of Herman Miller products, and discontinued the Haworth and Steelcase product lines. The goal of the restructuring plan was to enhance profitability by downsizing the Company to a smaller business platform and restoring gross margins. In the second quarter of 2001, the Company recorded a restructuring charge of approximately $4.7 million which included an estimate for the disposal of the existing leased remanufacturing facility in Michigan and related assets, as well as the new remanufacturing facility that was under construction. The largest component of the charge was approximately $3.6 million related to the write-off of remaining goodwill associated with the purchase of the Michigan operations in 1996. Other significant components of the operational restructuring were estimated losses of $404,000 related to the disposal of property and equipment, $105,000 for severance costs, $125,000 related to expected costs under lease arrangements, $119,000 for shortening the amortization period of debt issuance costs related to Industrial Revenue Bond proceeds associated with the new facility under construction to be repaid as part of the operational restructuring, and $156,000 for professional fees associated with the restructuring plan. In connection with this plan, the Company terminated the employment of approximately 65 employees, primarily sales personnel in offices being closed or production personnel associated with the remanufacturing facility in Michigan. Prior to the end of the second quarter, the employment of most of the affected employees had been terminated. During the third quarter, the Company disposed of the leased remanufacturing facility in Michigan and the related assets, and completed the sale of its remanufacturing facility under construction in Lansing, Michigan. As a result of the sale, the Company incurred an additional $91,000 of restructuring expenses. These expenses primarily consisted of interest and legal fees due to the contractor in accordance with the construction agreement, and customary closing costs associated with the sale of the property. In addition, the Company 10 OPEN PLAN SYSTEMS, INC. repaid bondholders for Industrial Revenue Bond debt of approximately $2.4 million that was incurred to build the new facility. During November of 2001, the Company implemented a restructuring plan to more appropriately align the Company's infrastructure with anticipated sales levels. The restructuring included the elimination of approximately 25 sales, production and administrative positions. Severance was provided to employees affected by the restructuring initiatives. The Company recorded a restructuring charge of approximately $102,000 consisting of severance and professional services. During the third quarter of 2001, the Company determined that it would be in its best interests to discontinue the Mexico operations due primarily to issues relating to the profitability of the Mexican subsidiaries and its lack of control over the subsidiaries' operations. In 2001, the Company requested that its Mexican partner produce financial information on the operations of the Mexican subsidiaries for the third and fourth quarters of 2001. The Mexican joint venture partner refused, and the Company was unable to obtain such financial information on its own. Certain actions taken by the Mexican joint venture partner blocked the Company's access to the Mexican subsidiaries' books and records. In response, the Company initiated certain legal proceedings in Mexico seeking to obtain the requested information from the Mexican joint venture partner. Upon completion of negotiations with its joint venture partner on February 18, 2002, the Company entered into an agreement with its Mexican joint venture partner to liquidate the Company's two Mexican subsidiaries pursuant to Mexican law. The liquidation agreement names an independent Mexican accountant who will liquidate the Mexican subsidiaries and, upon the completion of the liquidation, distribute to the Company and its Mexican partner any residual assets or funds of the Mexican subsidiaries. Residual assets, if any, will be distributed to the Company and the joint venture partner in accordance with their respective ownership interests in the Mexican subsidiaries. The Company has been advised by its Mexican legal counsel that, should the subsidiaries' liabilities exceed their assets, the Company would be liable to the extent of its initial capital contribution of approximately $50,000. In addition, the Company could be liable for Mexican taxes and any wages and severance obligations owed by the subsidiaries which remain unpaid. The liquidator is not aware of any unpaid wages or severance obligations and has preliminarily determined that there could be approximately $40,000 of unpaid taxes attributable to the subsidiaries. Further, under the liquidation agreement, the Company's joint venture partner assumed full responsibility for unpaid wages and severance obligations owed by the Mexican subsidiaries, and is obligated to hold the Company harmless against such liabilities. The Company guaranteed obligations owed by the subsidiaries to certain vendors. At the time the Company recorded its restructuring charge in the third quarter of 2001 with respect to the Mexican operations, the Company included all known payment guarantees to such vendors. The Company is not aware of any other vendor obligations arising before or since the third quarter restructuring charge that were guaranteed by the Company. 11 OPEN PLAN SYSTEMS, INC. The liquidation has not been completed and it is not certain how long the liquidation process will continue. Although the Company has taken steps to discontinue the operations of its Mexican subsidiaries and limit its future exposure to expenses related to the Mexican operations, it is possible that the Company may incur additional legal, accounting and other liquidation and professional expenses in order to complete the liquidation process. In regard to its 2001 restructuring activities, the Company anticipates that the sale of the remaining assets will be completed during 2002 and the Company's lease termination costs may extend into the year 2003. At March 31, 2002, approximately $254,000 remained accrued in other liabilities relating to the Company's restructuring and is expected to approximate the remaining costs to be incurred, which are principally lease termination costs and professional fees. In April 2002, the Company decided to not renew its lease obligations for its sales offices located in Detroit, Michigan and Chicago, Illinois and to close such offices. The Company expects to write-off approximately $50,000 of showroom inventory associated with closing of these offices. Sales for the Detroit and Chicago offices were $77,000 and $13,000, respectively, for the quarter ended March 31, 2002. In addition, in May 2002, the Company terminated the employment of approximately 20 production and administrative personnel in order to more appropriately align the Company's expense structure with anticipated sales levels. The Company will continue to review all variable and fixed expenses and adjust them when appropriate to improve the Company's financial performance. As a result of the recurring losses, the lack of adequate bank credit and continued difficulty in achieving sales volumes necessary to return to profitability, the Company's Board of Directors on May 14, 2002 considered the options available to it, including whether the Company should file for protection under Chapter 11 of the United States Bankruptcy Code. Although the Board of Directors of the Company has not determined to seek bankruptcy protection at this time, the Board has authorized management to make necessary preparations for a possible Chapter 11 filing should the Board make such a determination. Results of Operations The Company's financial statements for the quarter ended March 31, 2002 do not include the results of operations of the Company's Mexican subsidiaries (see discussion above). Net Sales. Sales for the quarter ended March 31, 2002 were $2.7 million as compared to $10.0 million for the same period in 2001. This decrease in sales can be attributed to a decline in sales generated by the under-performing sales offices that were closed and sales personnel whose employment was terminated in 2001 as part of the Company's restructuring efforts; and a general softening of the economy, particularly following the terrorist attacks on September 11, 2001. The Company's booked orders decreased dramatically immediately following the September 11th terrorist attacks, and have not yet returned to pre-September 11th levels. In addition, sales by the joint venture in Mexico 12 OPEN PLAN SYSTEMS, INC. have not been consolidated into the Company's Statement of Operations since June 30, 2001, as the Company determined to discontinue the operations of the Mexican subsidiaries due to the Company's concerns regarding the profitability of the subsidiaries and its lack of control over the subsidiaries' operations. The Company's sales strategy remains focused on a direct sales force in the Company's current existing markets, supplemented by dealer sales in other markets. The Company's current and expected short-term efforts remain primarily focused on the General Services Administration, New York City, Commonwealth of Pennsylvania and other government related customers. Gross Profit. Gross profit for the quarter ended March 31, 2002 was $459,000 or 17.3% as compared to $2.5 million or 25.2% for the same period in 2001. The decrease in gross profit is primarily due to the lower than anticipated sales levels during the first quarter of 2002. The gross margin decreased due to the Company's fixed cost structure associated with the remanufacturing facility in Richmond, Virginia, which was under-utilized in the first quarter of 2002 due to the decrease in sales. In addition, the Company has experienced increased pricing pressure in order to obtain sales to commercial businesses given the downturn in the economy and its impact on the contract furniture industry. Operating Expenses. Selling and marketing expenses for the three months ended March 31, 2002 decreased $1.7 million to $720,000 versus $2.4 million for the same period in 2001. This 70% decrease was due to the closing of under performing sales offices in June of 2001, the termination of under performing sales personnel in offices that remained open, and management's efforts to tightly control marketing and advertising spending beginning in May of 2001. General and administrative expenses decreased $385,000 to $525,000 for the three months ended March 31, 2002 versus $910,000 for the same period in 2001. This 42% decrease as compared to the first quarter of 2001 was due to management's efforts to tightly control spending, as well as decreases in accounting and computer consulting fees related to the Company's delay in filing its Form 10-K for the year ended December 31, 2000 and Form 10-Q for the quarter ended March 31, 2001. For the first three months of 2001, the Company recorded amortization of goodwill in the amount of $68,000. This goodwill was written off in June of 2001 in connection with the Company's 2001 restructuring plan discussed above. Other Expense. Net other expense was $52,000 for the quarter ended March 31, 2002 versus $114,00 for the same period in 2001. For 2001, other expense included the minority interest in the Mexican joint venture of $37,000. Interest expense decreased from $79,000 in 2001 to $52,000 in 2002, due to the decrease in debt balances outstanding, and the decrease in interest rates. 13 OPEN PLAN SYSTEMS, INC. Income Taxes. For the quarters ended March 31, 2002 and 2001, the Company did not record any tax benefit associated with the loss before income taxes due to the uncertainty of the realization of potential tax benefits of future deductions. The Company will re-evaluate the realizability of potential net deferred tax assets in future periods. Net Loss. The net loss for the quarter ended March 31, 2002 was $838,000 as compared to a net loss of $981,000 for the same period in 2001. The net loss for the quarter ended March 31, 2002 was due to lower than anticipated sales and decreased margins due to an under utilized remanufacturing facility. The net loss in 2001 was due to lower margins, cost associated with supporting under-performing sales offices, and significant accounting, legal and computer consulting fees associated with the delay in filing its Form 10-K for the year ended December 31, 2000 and Form 10-Q for the quarter ended March 31, 2001. Liquidity and Capital Resources Violations of Loan Covenants. As of December 31, 2000 the Company maintained two bank credit facilities consisting of a letter of credit facility associated with the issuance of $2.5 million of Industrial Revenue Bonds to finance the construction of a new remanufacturing facility in Lansing, Michigan and a revolving line of credit. At December 31, 2000, the revolving line of credit provided for a maximum borrowing amount of $5.25 million at variable interest rates (5.05% at December 31, 2000). The letter of credit facility and revolving line of credit agreements required the Company to meet various restrictive covenants, including a defined tangible net worth, an interest coverage ratio and certain other covenants. At December 31, 2000 and thereafter, the Company was not in compliance with certain of the covenants contained in the letter of credit facility and the revolving line of credit agreements. The obligations are secured by substantially all of the assets of the Company. As a result of the covenant violations as well as the significant net losses in fiscal years 2001 and 2000, the Company's auditors, in its report filed as part of the Form 10-K, have expressed substantial doubt as to the Company's ability to continue as a going concern. See "Forward Looking Statements" in Item 7 of the Form 10-K and Note 1 to the December 31, 2001 consolidated financial statements contained in the Form 10-K. In May 2001, the Company entered into a temporary forbearance agreement with the bank in which the bank agreed to waive its existing right to declare defaults relating to the Company's failure to comply with certain loan covenants through June 30, 2001. Under the forbearance agreement, the line of credit was reduced from $5.25 million to $4.65 million. Thereafter, on August 10, 2001, the Company and the bank entered into a new short-term forbearance agreement that expired on October 30, 2001, which was later amended to extend the expiration date to January 31, 2002. The new forbearance agreement provided that the bank would refrain from exercising any rights or remedies based on existing or continuing defaults, including accelerating the maturity of the loans under the two credit facilities, until after the January 31, 2002 expiration date. Under the August forbearance agreement, the line of credit was reduced from $4.65 million to $4.25 million. In addition, the interest rate on the line of credit was increased to LIBOR plus 6.0%. Finally, the Company was required to pay the bank a forbearance fee of $50,000. Pursuant to the forbearance agreement, the bank 14 OPEN PLAN SYSTEMS, INC. reserved the right to declare a default and accelerate the loans under the revolving line of credit after January 31, 2002 if the parties had not entered into amendments to the existing loan arrangements or a subsequent forbearance agreement. As of March 31, 2002, approximately $3.2 million was outstanding under the line of credit. No additional borrowing was available based on the Company's borrowing base formula under the line of credit as of March 31, 2002. The forbearance agreement expired on January 31, 2002, and the Company is currently engaged in discussions regarding an extension of the forbearance agreement. In June 2000, the Company borrowed $2.5 million from the Michigan Strategic Fund following the issuance and sale by the Fund of certain Industrial Revenue Bonds for construction of a new remanufacturing facility in Lansing, Michigan. The proceeds were placed into an escrow account with the trustee for use in connection with the building of the facility. At the same time, the Company entered into a letter of credit facility with a bank to support the financing on the facility. The bond indenture and related agreements required the Company to meet certain restrictive covenants, including defined tangible net worth, an interest coverage ratio and certain other covenants. The Company was not in compliance at December 31, 2000 and thereafter with certain of the covenants. In accordance with the Company's previously announced restructuring plan, on September 20, 2001, the Company redeemed the Industrial Revenue Bonds and paid off the outstanding debt of $2.4 million using in part the remaining cash that was held in escrow. Shortly thereafter, the Company sold the partially constructed remanufacturing facility in Lansing, Michigan. As a result, the letter of credit facility with the bank terminated. Although negotiations with the bank are continuing, the bank has not agreed to extend the forbearance agreement beyond January 31, 2002. On March 5, 2002, the bank gave the Company written demand for the immediate payment of all amounts outstanding under the line of credit. As of March 5, 2002, the amount due and owing under the line of credit was $3.2 million. As of May 14, 2002, such amount due and outstanding was approximately $3.2 million, and the bank has not exercised any rights or remedies and has not provided the Company with any further notifications regarding the line of credit. Also, the Company has not received a further extension of the forbearance agreement, a permanent waiver of the Company's loan covenant violations or revised loan covenants relating to the revolving line of credit. Any agreement reached with the bank could result in new terms which are less favorable than current terms under existing agreements and could involve a reduction in availability of funds, an increase in interest rates and shorter maturities, among other things. If the Company is not successful in securing an extension of the forbearance agreement or permanent waivers and loan covenant amendments, it will need to seek new financing arrangements from other lenders. Such alternative financing arrangements may be unavailable to the Company or available on terms substantially less favorable to the Company than its existing line of credit facility. If the Company is unable to either procure an extension of the forbearance agreement, permanent covenant violation waivers and covenant amendments with respect to the existing line of credit facility or acceptable alternative financing, such failures could have a material adverse effect on the Company's financial condition and results of operations. No assurance can be given that the Company 15 OPEN PLAN SYSTEMS, INC. will be able to obtain an extension of the forbearance agreement, permanent covenant violation waivers and revised loan covenants or refinance its existing obligations. Expected Future Cash Flows. The Company can give no assurance that its current cash balances plus cash flows from operations, if any, and borrowings available under its line of credit will be adequate to fund its expected operating and capital needs for the next twelve months. The adequacy of the Company's cash resources over the next twelve months is primarily dependent on the Company's operating results and its ability to renegotiate its credit arrangements with its existing bank or procure alternate financing, all of which are subject to substantial uncertainties. Cash flow from operations for 2002 will be dependent, among other things, upon the effect of the current economic slowdown on the Company's sales, the impact of the restructuring plan and new management's ability to reduce expenses and improve the Company's operating performance and financial position. The failure to return to profitability and optimize operating cash flow in the short term, and to successfully renegotiate its credit agreement with the bank or procure alternate financing, could have a material adverse effect on the Company's liquidity position and capital resources. Seasonality and Impact of Inflation The Company has no discernable pattern of seasonality. Because the Company typically ships Work Stations within four weeks of an order, a substantial portion of the Company's revenues in each quarter results from orders placed by customers during that quarter. As a result, the Company's results may vary from quarter to quarter. Inflation has not had a material impact on the Company's net sales or income to date. However, there can be no assurances that the Company's business will not be affected in the future by inflation. Forward-Looking Statements The foregoing discussion contains certain forward-looking statements, which may be identified by phrases such as the Company "expects," "anticipates," "estimates," "projects" or words of similar effect. In addition, from time to time, the Company may make forward-looking statements relating to the Company's anticipated financial performance, business prospects and similar matters. The Private Securities Litigation Reform Act of 1995 provides a safe harbor for forward-looking statements. The Company has identified certain important factors that in some cases have affected, and in the future could affect, the Company's actual results and could cause the Company's actual results for fiscal 2002 and any interim period to differ materially from those expressed or implied in any forward-looking statements made by, or on behalf of, 16 OPEN PLAN SYSTEMS, INC. the Company. These factors are set forth under the caption "Forward-Looking Statements" in Item 7 of the Form 10-K, a copy of which is on file with the Securities and Exchange Commission. The Company assumes no duty to update any of the forward-looking statements of this report. 17 Item 3. Quantitative and Qualitative Disclosures about Market Risk In 2002, the Company has been exposed to changes in interest rates primarily from its revolving line of credit arrangement. The Company's interest expense continues to be affected by changes in short-term interest on the debt outstanding under the revolving line of credit. These borrowings bear interest at a variable rate (the "Borrowing Rate"). Assuming: (i) the Borrowing Rate varies by 100 basis points from its current level in any given month and (ii) the Company maintains an aggregate outstanding debt balance subject to this Borrowing Rate of $3.2 million during the month of variance, interest expense would vary by approximately $2,700 for that month. The Company does not use derivative instruments. 18 OPEN PLAN SYSTEMS, INC. PART II OTHER INFORMATION Item 1. Legal Proceedings See matters previously disclosed in Item 3 of the Form 10-K. Item 2. Changes in Securities and Use of Proceeds Not applicable. Item 3. Defaults upon Senior Securities The Company is not in compliance with certain loan covenants under its bank line of credit facility. See Note 5 to the Consolidated Financial Statements, which is hereby incorporated herein by this reference. Item 4. Submission of Matters to a Vote of Security Holders No matters were submitted to a vote of security holders during the first quarter of the fiscal year covered by this report. Item 5. Other Information In April 2002, the Company decided to not renew its lease obligations for its sales offices located in Detroit, Michigan and Chicago, Illinois and to close such offices. The Company expects to write-off approximately $50,000 of showroom inventory associated with closing of these offices. Sales for the Detroit and Chicago offices were $77,000 and $13,000, respectively, for the quarter ended March 31, 2002. In addition, in May 2002, the Company terminated the employment of approximately 20 production and administrative personnel in order to more appropriately align the Company's expense structure with anticipated sales levels. The Company will continue to review all variable and fixed expenses and adjust them when appropriate to improve the Company's financial performance. As a result of the recurring losses, the lack of adequate bank credit and continued difficulty in achieving sales volumes necessary to return to profitability, the Company's Board of Directors on May 14, 2002 considered the options available to it, including whether the Company should file for protection under Chapter 11 of the United States Bankruptcy Code. Although the Board of Directors of the Company has not determined to seek bankruptcy protection at this time, the Board has authorized management to make necessary preparations for a possible Chapter 11 filing should the Board make such a determination. 19 OPEN PLAN SYSTEMS, INC. Item 6. Exhibits and Reports on Form 8-K (a) Exhibits: The registrant has included the following exhibits pursuant to Item 601 of Regulation S-K. Exhibit No. Description ------------------------------------------------------------------ 11 Statement Re: Computation of Per Share Earnings (b) Reports on Form 8-K None. 20 SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, as amended, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized. OPEN PLAN SYSTEMS, INC. (Registrant) Date: May 15, 2002 By: /s/ Thomas M. Mishoe, Jr. -------------------------------------- Thomas M. Mishoe, Jr. President and Chief Executive Officer Date: May 15, 2002 By: /s/ Kathryn L. Tyler -------------------------------------- Kathryn L. Tyler Chief Financial Officer OPEN PLAN SYSTEMS, INC. EXHIBIT INDEX No. Description - --- ----------- 11 Statement Re: Computation of Per Share Earnings