UNITED STATES SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 Form 10-Q (X) QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the quarterly period ended September 30, 1999 OR ( ) TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the transition period from to Commission File Number: 333-59541 GREAT LAKES ACQUISITION CORPORATION (Exact name of registrant as specified in its charter) DELAWARE 76-0576974 (State or other jurisdiction of (I.R.S. Employer incorporation or organization) Identification No.) 551 Fifth Avenue, Suite 3600, New York, New York 10176 (Address of principal executive office) (Zip Code) (212) 370-5770 (Registrant's telephone number, including area code) Not Applicable (Former name, former address and former fiscal year, if changed since last report) Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes [X] No [ ]. 1 GREAT LAKES ACQUISITION CORPORATION FORM 10-Q September 30, 1999 CONTENTS Page No. PART I. FINANCIAL INFORMATION Item 1. Financial Statements Condensed Consolidated Balance Sheets - December 31, 1998 and September 30, 1999. . . . . . . . . . . . 2 Condensed Consolidated Statements of Operations - For the period January 1, 1998 to May 21, 1998 (predecessor), the period May 22, 1998 to September 30, 1998 and the nine months ended September 30,1999 (Company). . . . . . . . . . . . 3 Condensed Consolidated Statements of Operations - For the three months ended September 30, 1998 and 1999. . . . . 4 Condensed Consolidated Statements of Stockholders' Equity - For the nine months ended September 30, 1999. . . . . . . . . . 5 Condensed Consolidated Statements of Cash Flows - For the period January 1, 1998 to May 21, 1998 (predecessor), the period May 22, 1998 to September 30, 1998 and the nine months ended September 30,1999 (Company). . . . . . . . . . . . 6 Notes to Condensed Consolidated Financial Statements. . . . . . 7 Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations . . . . . . . . . 9 PART II. OTHER INFORMATION Item 1. Legal Proceedings . . . . . . . . . . . . . . . . . . . . . . . 11 Item 2. Changes in Securities . . . . . . . . . . . . . . . . . . . . . 11 Item 3. Defaults Upon Senior Securities . . . . . . . . . . . . . . . . 11 Item 4. Submission of Matters to a Vote of Security Holders . . . . . . 11 Item 5. Other Information . . . . . . . . . . . . . . . . . . . . . . . 11 Item 6. Exhibits and Reports on Form 8-K. . . . . . . . . . . . . . . . 11 2 PART I - FINANCIAL INFORMATION Item 1. Financial Statements GREAT LAKES ACQUISITION CORPORATION CONDENSED CONSOLIDATED BALANCE SHEETS (In thousands, except share data) December 31, September 30, 1998 1999 --------- --------- (Audited) (Unaudited) ASSETS Current Assets Cash $ 10,403 $ 15,558 Accounts receivable, net 18,961 29,543 Inventories 37,702 36,307 Income taxes receivable 1,274 - Prepaid expenses and other current assets 9,456 6,587 --------- --------- Total Current Assets 77,796 87,995 Property, plant and equipment, net 214,101 206,011 Goodwill 176,220 172,865 Capitalized financing costs 19,587 17,753 Other assets 5,182 3,810 --------- --------- $492,886 $488,434 ========= ========= LIABILITIES AND STOCKHOLDERS' EQUITY Current Liabilities Accounts payable $ 18,897 $ 10,299 Accrued expenses 13,285 18,489 Income taxes payable - 1,900 Current portion of long-term debt 10,009 12,238 --------- --------- Total Current Liabilities 42,191 42,926 Long-term debt, less current portion 321,089 313,820 Other long-term liabilities 4,876 5,976 Deferred taxes 58,390 55,829 Stockholders' Equity Common stock, par value $0.01 per share, 65,330 shares authorized and outstanding 1 1 Additional paid-in capital 65,329 65,329 Retained earnings 1,010 4,553 --------- --------- 66,340 69,883 --------- --------- $492,886 $488,434 ========= ========= <FN> See notes to condensed consolidated financial statements. 3 GREAT LAKES ACQUISITION CORPORATION CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS (Unaudited) (In thousands) PREDECESSOR COMPANY ----------- ---------------------------- Period from Period from For the Nine January 1 May 22 to Months Ended to May 21, September 30, September 30, 1998 1998 1999 --------- --------- --------- Net Sales $ 90,849 $ 89,801 $ 176,180 Cost of Goods Sold 67,168 65,366 130,277 --------- --------- --------- Gross Profit 23,681 24,435 45,903 Selling, general and administrative expenses 13,070 6,308 14,630 --------- --------- --------- Operating Income 10,611 18,127 31,273 Other income (expense): Interest, net (1,776) (12,593) (25,618) Other, net (472) 794 949 --------- --------- -------- (2,248) (11,799) (24,669) Income Before Income Taxes and Extraordinary Item 8,363 6,328 6,604 Income taxes 2,839 4,002 3,061 --------- --------- -------- Income before extraordinary item 5,524 2,326 3,543 Extraordinary loss on early extinguishment of debt 7,113 - - --------- --------- -------- Net income (loss) $ (1,589) $ 2,326 $ 3,543 ========= ========= ======== <FN> See notes to condensed consolidated financial statements. 4 GREAT LAKES ACQUISITION CORPORATION CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS (Unaudited) (In thousands) For the Three Months Ended September 30, 1998 1999 --------- --------- Net Sales $ 61,290 $ 53,814 Cost of Goods Sold 44,690 39,316 --------- --------- Gross Profit 16,600 14,498 Selling, general and administrative expenses 4,588 4,919 --------- --------- Operating Income 12,012 9,579 Other income (expense): Interest, net (8,816) (8,431) Other, net 303 252 --------- --------- (8,513) (8,179) Income Before Income Taxes 3,499 1,400 Income taxes 1,804 771 --------- --------- Net income $ 1,695 $ 629 ========= ========= <FN> See notes to condensed consolidated financial statements. 5 GREAT LAKES ACQUISITION CORPORATION CONDENSED CONSOLIDATED STATEMENT OF STOCKHOLDERS' EQUITY (Unaudited) (In thousands) Additional Total Common Paid-In Retained Stockholders' Stock Capital Earnings Equity ---------- ---------- ---------- ---------- <S > Balance at December 31, 1998 $ 1 $ 65,329 $ 1,010 $ 66,340 Net Income - - 3,543 3,543 ---------- ---------- ---------- ---------- Balance at September 30, 1999 $ 1 $ 65,329 $ 4,553 $ 69,883 ========== ========== ========== ========== <FN> See notes to condensed consolidated financial statements. 6 GREAT LAKES ACQUISITION CORPORATION CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS (Unaudited) (In thousands) PREDECESSOR COMPANY ----------- ---------------------------- Period from Period from For the Nine January 1 May 22 to Months Ended to May 21, September 30, September 30, 1998 1998 1999 --------- --------- --------- Net income $ (1,589) $ 2,326 $ 3,543 Adjustments to reconcile net income to net cash provided by operating activities: Depreciation and amortization 3,546 7,725 17,211 Deferred taxes - (300) (2,561) Changes in operating assets and liabilities: Accounts receivables 6,886 (5,584) (10,582) Inventories (1,938) (2,212) 1,395 Other current assets (1,193) (3,301) 2,869 Income taxes payable (4,765) 2,384 3,174 Accounts payable and accrued expenses 9,164 3,319 (3,394) Other, net 2,627 1,196 2,093 --------- --------- --------- Net cash provided (used) by operating activities $ 12,738 $ 5,553 $ 13,748 Investing activities: Capital expenditures (9,058) (5,074) (3,553) Acquisition of Great Lakes Carbon Corporation-net of cash acquired - (275,902) - --------- --------- --------- Net cash used by investing activities (9,058) (280,976) (3,553) Financing Activities: Repayment of long-term debt (161) (66,216) (9,523) Additions to long-term debt 4,928 318,287 4,483 Deferred financing costs - (25,000) - Capital contribution - 65,330 - --------- --------- --------- Net cash provided by financing activities 4,767 292,401 (5,040) --------- --------- --------- Increase (decrease) in cash 8,447 16,978 5,155 Cash at beginning of period 43,596 - 10,403 --------- --------- --------- Cash at end of period $ 52,043 $ 16,978 $ 15,558 ========= ========= ========= <FN> See notes to condensed consolidated financial statements. 7 GREAT LAKES ACQUISITION CORPORATION NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS September 30, 1999 (Unaudited) 1. Organization and Basis of Presentation Great Lakes Acquisition Corp. (the "Company") was incorporated under the laws of Delaware on March 31, 1998. The Company is a 99.49% owned subsidiary of American Industrial Capital Fund II, L.P. ("AIP"). On May 18, 1998, the Company canceled its previously issued shares of common stock and issued 65,000 shares of its common stock for approximately $65 million. On May 22, 1998, the Company issued an additional 330 shares of common stock for $330,000. On May 22, 1998, the Company acquired all of the issued and outstanding stock of Great Lakes Carbon Corporation ("GLC") in a transaction accounted for as a purchase (the "Acquisition"). Accordingly, the purchase price has been allocated to the assets acquired and liabilities assumed based on estimates of the respective fair values at the Acquisition date. The accompanying financial statements as of September 30, 1999 reflect the consolidated financial position, results of operations, and cash flow of the Company subsequent to the date of Acquisition. The accompanying predecessor financial statements for the period prior to the date of Acquisition are presented under the historical basis of accounting of GLC and do not reflect any adjustments that would be required as a result of the Acquisition by the Company. The Company had no substantive operations prior to May 22, 1998. The accompanying unaudited consolidated financial statements have been prepared in accordance with Article 10 of Regulation S-X and, therefore, do not include all information and footnotes necessary for a fair presentation of financial position, results of operations, and cash flows in conformity with generally accepted accounting principles. The information furnished reflects all adjustments (consisting of normal recurring adjustments) which are, in the opinion of management, necessary for a fair summary of the results of operations. 2. Acquisition As consideration for the acquisition of GLC described above, the Company paid the former shareholders of GLC aproximately $323,000,000 and incurred transaction costs of approximately $25,000,000. The total purchase price was funded by a cash contribution from AIP and affiliates of, and certain other individuals associated with, AIP of $65,330,000; available cash at GLC of approximately $52,000,000; proceeds of $175,000,000 from the sale by GLC of 10 1/4% Senior Subordinated Notes; borrowings by GLC of $111,000,000 pursuant to a new credit facility; and proceeds of $30,050,072 from the sale by the Company of 13 1/8% Senior Discount Debentures. In addition, as a condition to the transaction, GLC repurchased its then outstanding 10% Senior Secured Notes through a public tender offer for total consideration of $74,106,500 (excluding accrued interest). 8 GREAT LAKES ACQUISITION CORPORATION NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS September 30, 1999 (Unaudited) 3. Inventories Inventories are as follows: December 31, September 30, 1998 1999 --------- --------- (In thousands) Raw materials $ 18,837 $ 22,724 Finished goods 12,996 7,262 Supplies and spare parts 5,869 6,321 --------- --------- $ 37,702 $ 36,307 ========= ========= 4. Accrued Expenses Accrued expenses included interest payable and employee profit sharing payable of $2,635,000 and $2,437,000, respectively, at December 31, 1998 and interest payable of $7,482,000 at September 30, 1999. 9 Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations General Through its wholly-owned operating subsidiary, GLC, the Company is the world's largest producer of calcined petroleum coke ("CPC"). The Company produces anode grade CPC, which is the principal raw material used in the production of carbon anodes used in primary aluminum production, and industrial grade CPC, which is used in a variety of specialty metals and materials applications. CPC is produced from raw petroleum coke ("RPC") utilizing a high temperature, rotary kiln process. RPC is a by-product of the petroleum refining process and constitutes the largest single component of the Company's cost of goods sold. The Company's principal source of revenues and profits are sales of anode grade CPC to the aluminum industry. Historically, the Company's profitability has been primarily a function of its CPC sales volumes, CPC pricing and the cost of RPC. Basis of Presentation The Company acquired GLC on May 22, 1998. The following discussion provides an assessment of the consolidated results of operations and liquidity and capital resources for the Company and the Predecessor. Unless otherwise indicated, 1998 historical results represent the combined operating results of the Predecessor from January 1, 1998 to May 21, 1998 and the Company from the date of the Acquisition through December 31, 1998. The Company had no substantive operations prior to the Acquisition. As further discussed in Note 1 to the Condensed Consolidated Financial Statements, the Acquisition was accounted for as a purchase. Accordingly, the operating results for the periods subsequent to May 21, 1998 reflect the results of operations of the Company subsequent to the Acquisition and include the impact of adjustments required under the purchase method of accounting. Results of Operations Three Months Ended September 30, 1999 Versus Three Months Ended September 30, 1998. The Company's net sales for the quarter ended September 30, 1999 decreased 12.2% to $53.8 million from $61.3 million in the comparable 1998 period. Net sales of anode grade CPC decreased 10.0% to $45.1 million and net sales of industrial grade CPC decreased 24.6% to $8.0 million. The decrease in anode grade CPC net sales was primarily the result of a 7.0% decline in the average per ton selling price coupled with a 3.2% decrease in sales volume to 298,657 tons. The decline in average selling price was attributable to the presence of excess CPC in the market and the effects of weak aluminum prices earlier in the year. The decrease in sales volume was a function of less shipments in the current year quarter due to timing. The decrease in industrial grade CPC net sales was the result of a 19.0% decrease in sales volume to 61,739 tons and a 6.8% decline in selling price. The decrease in sales volume was due mainly to lower shipments into the chemicals market due to competition from alternative materials. The decline in selling price was mainly due to softening in the titanium dioxide market. The Company's gross profit for the third quarter decreased by 12.7% to $14.5 million from $16.6 million in 1998. The decrease in gross profit was due to the decrease in sales discussed above partially offset by a decrease in cost of goods sold. The decrease in cost of goods sold was the result of both lower average per ton costs and lower sales volume. The average per ton cost decrease was principally due to lower raw material prices. 10 Operating income decreased by 20.3% to $9.6 million from $12.0 million in the 1998 period. The decline in operating income was due to the decrease in gross profit discussed above and a 7.2% increase in selling, general and administrative expenses. The increase in selling, general and administrative expenses was primarily the result of higher sales commission expense. Income before income taxes decreased 60.0% to $1.4 million from $3.5 million in the comparable 1998 period. The decrease was primarily attributable to the decline in operating income discussed above offset by a $0.4 million decrease in net interest expense. The decrease in net interest expense is due to lower debt as principal is repaid. The Company's effective tax rate increased to 55.1% in the 1999 period from 51.6% in the 1998 period primarily as a result greater amounts of non- deductable amortization of goodwill in 1999. Adjusted EBITDA for the third quarter decreased by 12.3% to $15.2 million in 1999 from $17.3 million in 1998 for the reasons set forth above. Nine Months Ended September 30, 1999 Versus Nine Months Ended September 30, 1998. The Company's net sales for the nine months ended September 30, 1999 decreased 2.5% to $176.2 million from $180.7 million in the comparable 1998 period. Net sales of anode grade CPC decreased 4.7% to $143.7 million and net sales of industrial grade CPC increased 4.8% to $29.7 million. The decrease in anode grade CPC net sales was primarily the result of a 6.2% decline in the average per ton selling price partially offset by a 1.6% increase in sales volume to 933,268 tons. The decline in average selling price was attributable to the effects of weak aluminum prices earlier in the year and the presence of some excess CPC in the market. The increase in sales volume reflects the impact of the startup of a second kiln expansion at La Plata, Argentina. The increase in industrial grade CPC net sales was the result of a 13.2% increase in sales volume to 225,868 tons which was partially offset by an 7.4% decrease in selling price. The increase in sales volume was due mainly to greater shipments into the titanium dioxide market during 1999, while the decline in selling price was mainly due to strong competitive pressures in that market. The Company's gross profit for the nine months ended September 30, 1999 decreased by 4.6% to $45.9 million from $48.1 million in 1998. The decrease in gross profit was due to the decrease in sales discussed above partially offset by lower cost of goods sold. The decrease in cost of goods sold was the result of a decrease in average per ton costs, principally due to lower raw material prices, offset in large measure by higher sales volume and increased deprecia- tion expense related to the Acquisition. The additional Acquisition-related 11 depreciation in 1999 compared to 1998 amounted to $2.3 million and represented 103.1% of the net change in cost of goods sold. Operating income increased by 8.8% to $31.3 million from $28.7 million in 1998. The improvement in operating income was due to a 24.5% decrease in selling, general and administrative expenses offset by the decrease in gross profit discussed above. The decrease in selling, general and administrative expenses was primarily the result of the absense in 1999 of payments made in the prior year for certain non-recurring fees and expenses under agreements that were terminated upon consumation of the Acquisition, partially offset by increased amortization expense, related mainly to goodwill established when the Company was acquired, and higher sales commission and management fee expenses. Income before income taxes decreased 55.0% to $6.6 million from $14.7 million in 1998. The decrease was primarily attributable to an $11.2 increase in net interest expense offset by the improvement in operating income discussed above. The increase in net interest expense was due mainly to the greater amount of debt incurred by the Company in order to finance the Acquisition. The Company's effective tax rate remained essentially unchanged at 46% as higher amounts of non-deductable amortization of goodwill in 1999 compensated for the tax effects of income from foreign operations present in the prior year period. An extraordinary loss on early extinguishment of debt of $7.1 million (net of income tax benefit of $4.0 million) was recognized during the period prior to the Acquisition in 1998. This loss relates to the premium and unamortized debt issuance costs associated with the tender offer for and repurchase of the 10% Senior Secured Notes in connection with the Acquisition. As a result of the factors discussed above, income for the nine months ended September 30, 1999 increased 380.7% to $3.5 million from $.07 million in 1998. Adjusted EBITDA for the nine month period decreased by 1.0% to $48.3 million in 1999 from $48.8 million in 1998 for the reasons set forth above. Liquidity and Capital Resources The Company's liquidity requirements are primarily for debt service, capital expenditures and general working capital needs. The timing of inventory receipts and product shipments, all of which are entirely U.S. dollar-denominated transactions, can have a substantial impact on the Company's working capital requirements. Capital investments generally relate to facility maintenance and projects to improve plant throughput and product quality. It is anticipated that capital investments for 1999 will be approximately $5.0 million. The Company expects to meet its liquidity needs, including debt service, through cash from operations and its revolving credit facility. The revolving credit facility provides for borrowings of up to $25.0 million, including a $7.5 million sub-limit for letters of credit. As of November 5, 1999, no funds had been drawn down on this line of credit and approximately $3.2 million in letters of credit were outstanding. Year 2000 The Year 2000 ("Y2K") issue is the result of date-sensitive devices, systems and computer programs that were developed using two digits rather than four to define the applicable year. Any such technologies may recognize a year containing "00" as the year 1900 rather than the year 2000. This could 12 result in a system failure or miscalculations causing disruptions of operations, including a temporary inability to engage in normal business activities. The Company has completed its Y2K compliance assessment and believes that as of the close of the third quarter of 1999 all remediation of critical systems has been accomplished. Costs for Y2K efforts are not being accumulated separately. It is the Company's opinion that the costs for all historical and any future remediation of remaining Y2K issues will not have a material adverse effect on the Company. The Company, like most companies, will also be subject to Y2K risk from its reliance on third parties for a wide variety of goods and servies, such as raw materials and electricity. While the extent to which such reliance could have a material adverse effect on the Company is indiscernible, based upon communications with its major customers and suppliers to determine the extent of their Y2K efforts, the Company believes its exposure to Y2K risk from these significant third party relationships is not material. The Company believes that appropriate actions have been taken to minimize the risk to its operations and financial condition. Contingency plans that address a reasonably likely worst-case scenario have been finalized as of September 30, 1999. These plans address the key systems and third parties that present potential significant risk. The plans analyze the strategies and resources necessary to restore operations in the unlikely event that an interruption does occur. The plans also outline a recovery program detailing the necessary participants, processes and equipment needed to restore operations. 13 GREAT LAKES ACQUISITION CORPORATION PART II - OTHER INFORMATION Item 1. Legal Proceedings Refer to the Company's annual report on form 10K dated March 31, 1999. Item 2. Change in Securities Not applicable. Item 3. Defaults Upon Senior Securities Not applicable. Item 4. Submission of Matters to a Vote of Security Holders Not applicable. Item 5. Other Information Not applicable. Item 6. Exhibits and Reports on Form 8-K (a) List of Exhibits: Not applicable. (b) Reports on Form 8-K The Company filed no reports on Form 8-K with the Commission during the three months ended September 30, 1999. 14 SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. GREAT LAKES ACQUISITION CORPORATION Date: 11/5/99 /s/James D. Mckenzie James D. McKenzie President and Chief Executive Officer