UNITED STATES SECURITIES AND EXCHANGE COMMISSION WASHINGTON, D.C. 20549 FORM 10-Q (Mark One) [X] Quarterly report pursuant to section 13 or 15(d) of the Securities Exchange Act of 1934 for the quarterly period ended June 30, 2002 or [ ] Transition report pursuant to section 13 or 15(d) of the Securities Exchange act of 1934 for the transition period from _______ to _______ Commission file number 1-15903 CALGON CARBON CORPORATION -------------------------------------------------------- (Exact name of registrant as specified in its charter) Delaware 25-0530110 - --------------------------------- ------------------- (State or other jurisdiction of (I.R.S. Employer incorporation or organization) Identification No.) P.O. Box 717, Pittsburgh, PA 15230-0717 ---------------------------------------- (Address of principal executive offices) (Zip Code) (412) 787-6700 -------------------------------------------------------- (Registrant's telephone number, including area code) -------------------------------------------------------- (Former name, former address and former fiscal year if changed since last report) Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15 (d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes X No ----------- ------------ Applicable only to issuers involved in bankruptcy proceedings during the preceding five years: Indicate by check mark whether the registrant has filed all documents and reports required to be filed by Sections 12, 13, or 15(d) of the Securities Exchange Act of 1934 subsequent to the distribution of securities under a plan confirmed by a court. Yes No ----------- ------------ Applicable only to corporate issuers: Indicate the number of shares outstanding of each of the issuer's classes of common stock, as of the latest practicable date. Class Outstanding at July 26, 2002 - ---------------------------------- ---------------------------- Common Stock, $.01 par value 38,962,758 shares CALGON CARBON CORPORATION SEC FORM 10-Q QUARTER ENDED June 30, 2002 The Quarterly Report on Form 10-Q contains historical information and forward-looking statements. Statements looking forward in time are included in this Form 10-Q pursuant to the "safe harbor" provisions of the Private Securities Litigation Reform Act of 1995. They involve known and unknown risks and uncertainties that may cause the Company's actual results in the future to differ from performance suggested herein. A specific example of such uncertainties includes references to reductions in working capital. In the context of forward-looking information provided in this Form 10-Q and in other reports, please refer to the discussion of risk factors detailed in, as well as the other information contained in the Company's filings with the Securities and Exchange Commission. I N D E X --------- PART 1 - FINANCIAL INFORMATION - ------ --------------------- Item 1. Financial Statements Page ------ ---- Introduction to the Financial Statements ............ 2 Consolidated Statements of Income (Loss) and Retained Earnings ................................... 3 Consolidated Balance Sheets ......................... 4 Consolidated Statements of Cash Flows ............... 5 Selected Notes to Financial Statements .............. 6 Item 2. Management's Discussion and Analysis of Results ------ ----------------------------------------------- of Operations and Financial Condition .................. 12 ------------------------------------- PART II - OTHER INFORMATION - ------- ----------------- Item 1. Legal Proceedings ...................................... 16 ------ ----------------- Item 4. Submission of Matters to a Vote of Security Holders .... 16 ------- --------------------------------------------------- Item 6. Exhibits and Reports on Form 8-K ....................... 16 ------ -------------------------------- SIGNATURES .............................................................. 17 - ---------- 1 PART I - FINANCIAL INFORMATION Item 1. Financial Statements INTRODUCTION TO THE FINANCIAL STATEMENTS The unaudited interim consolidated financial statements included herein have been prepared by Calgon Carbon Corporation (the Company), without audit, pursuant to the rules and regulations of the Securities and Exchange Commission. Certain information and footnote disclosures normally included in annual financial statements prepared in accordance with accounting principles generally accepted in the United States of America have been condensed or omitted pursuant to such rules and regulations. Management of the Company believes that the disclosures are adequate to make the information presented not misleading when read in conjunction with the Company's audited consolidated financial statements and the notes included therein for the year ended December 31, 2001 filed with the Securities and Exchange Commission by the Company in Form 10-K. In management's opinion, the unaudited interim consolidated financial statements reflect all adjustments, which are of a normal and recurring nature, which are necessary for a fair presentation, in all material respects, of financial results for the interim periods presented. Operating results for the first six months of 2002 are not necessarily indicative of the results that may be expected for the year ending December 31, 2002. 2 CALGON CARBON CORPORATION CONSOLIDATED STATEMENTS OF INCOME (LOSS) AND RETAINED EARNINGS (Dollars in Thousands Except Share and Per Share Data) (Unaudited) Three Months Ended Six Months Ended June 30, June 30, ---------------------------- ---------------------------- 2002 2001 2002 2001 ------------ ------------ ------------ ------------ Net sales ........................................ $ 67,484 $ 74,899 $ 130,620 $ 141,817 ------------ ------------ ------------ ------------ Cost of products sold (excluding depreciation) ....................... 46,382 49,805 89,925 93,181 Depreciation and amortization .................... 4,629 4,967 9,243 9,974 Selling, general and administrative expenses ..... 11,495 11,785 22,359 23,290 Research and development expenses ................ 1,106 1,580 2,148 2,873 ------------ ------------ ------------ ------------ 63,612 68,137 123,675 129,318 ------------ ------------ ------------ ------------ Income from operations ........................... 3,872 6,762 6,945 12,499 Interest income .................................. 147 25 258 50 Interest expense ................................. (674) (982) (1,298) (2,091) Other income (expense)--net ...................... (324) 233 (702) (691) ------------ ------------ ------------ ------------ Income before income taxes, minority interest and cumulative effect of change in accounting principle ...................................... 3,021 6,038 5,203 9,767 Provision for income taxes ....................... 1,087 2,174 1,873 3,516 ------------ ------------ ------------ ------------ Income before minority interest .................. 1,934 3,864 3,330 6,251 Minority interest ................................ - - - (53) ------------ ------------ ------------ ------------ Income before cumulative effect of change in accounting principle ................. 1,934 3,864 3,330 6,198 Cumulative effect of change in accounting principle (net of tax) ......................... - - (30,926) - ------------ ------------ ------------ ------------ Net income (loss) ................................ 1,934 3,864 (27,596) 6,198 Common stock dividends ........................... (1,168) (1,940) (2,335) (3,880) Retained earnings, beginning of period ........... 112,475 143,353 143,172 142,959 ------------ ------------ ------------ ------------ Retained earnings, end of period ................. $ 113,241 $ 145,277 $ 113,241 $ 145,277 ============ ============ ============ ============ Net income per common share before cumulative effect of change in accounting principle Basic ........................................ $ .05 $ .10 $ .09 $ .16 ============ ============ ============ ============ Diluted ...................................... $ .05 $ .10 $ .08 $ .16 ============ ============ ============ ============ Cumulative effect of change in accounting principle per common share Basic ....................................... - - ($ .80) - Diluted ..................................... - - ($ .79) - Net income (loss) per common share Basic ....................................... $ .05 $ .10 ($ .71) $ .16 Diluted ..................................... $ .05 $ .10 ($ .70) $ .16 Weighted average shares outstanding Basic ........................................ 38,940,122 38,802,175 38,914,728 38,801,844 ============ ============ ============ ============ Diluted ...................................... 39,364,405 39,138,005 39,270,537 39,048,672 ============ ============ ============ ============ The accompanying notes are an integral part of these financial statements. 3 CALGON CARBON CORPORATION CONSOLIDATED BALANCE SHEETS (Dollars in Thousands except share data) (Unaudited) June 30, December 31, 2002 2001 ---------------- ---------------- ASSETS Current assets: Cash and cash equivalents .......................................... $ 5,110 $ 3,567 Receivables (net of allowance of $2,804 and $2,624) ................ 47,595 44,233 Revenue recognized in excess of billings on uncompleted contracts ......................................................... 5,521 10,623 Inventories (net of allowance of $861 and $453) .................... 45,952 42,104 Other current assets ............................................... 4,899 4,008 ---------- ---------- Total current assets ............................................ 109,077 104,535 Property, plant and equipment, net ................................... 144,628 143,661 Intangibles .......................................................... 3,366 3,491 Goodwill ............................................................. 19,394 70,124 Other assets ......................................................... 10,311 9,903 ---------- ---------- Total assets .................................................... $ 286,776 $ 331,714 ========== ========== LIABILITIES AND SHAREHOLDERS' EQUITY Current liabilities: Short-term debt .................................................... $ - $ 8,762 Long-term debt due within one year ................................. 2,870 1,275 Accounts payable and accrued liabilities ........................... 21,737 24,976 Billings in excess of revenue recognized on uncompleted contracts ......................................................... 2,535 2,370 Restructuring reserve .............................................. 1,060 1,480 Payroll and benefits payable ....................................... 6,474 6,989 Accrued income taxes ............................................... 3,409 1,890 ---------- ---------- Total current liabilities ....................................... 38,085 47,742 Long-term debt ....................................................... 62,804 54,360 Deferred income taxes ................................................ 12,117 32,021 Other liabilities .................................................... 15,738 13,782 ---------- ---------- Total liabilities ............................................... 128,744 147,905 ---------- ---------- Commitments and contingencies ........................................ - - ---------- ---------- Shareholders' equity: Common shares, $.01 par value, 100,000,000 shares authorized, 41,750,116 and 41,643,492 shares issued ............. 418 416 Additional paid-in capital ......................................... 64,449 63,813 Retained earnings .................................................. 113,241 143,172 Accumulated other comprehensive income ............................. 7,053 3,538 ---------- ---------- 185,161 210,939 Treasury stock, at cost, 2,787,358 and 2,787,458 shares ............ (27,129) (27,130) ---------- ---------- Total shareholders' equity ...................................... 158,032 183,809 ---------- ---------- Total liabilities and shareholders' equity ...................... $ 286,776 $ 331,714 ========== ========== The accompanying notes are an integral part of these financial statements. 4 CALGON CARBON CORPORATION CONSOLIDATED STATEMENTS OF CASH FLOWS (Dollars in Thousands) (Unaudited) Six Months Ended June 30, -------------------------- 2002 2001 -------- --------- Cash flows from operating activities - ------------------------------------ Net income (loss) ......................................................... ($27,596) $ 6,198 Adjustments to reconcile net income (loss) to net cash provided by operating activities: Cumulative effect of change in accounting principle ..................... 30,926 - Depreciation and amortization ........................................... 9,243 9,974 Employee benefit plan provisions ........................................ 1,535 1,253 Changes in assets and liabilities - net of effects from purchase of the minority interest in Calgon Far East Co. Ltd. and exchange rate: (Increase) in receivables .......................................... (1,698) (4,215) (Increase) in inventories .......................................... (2,278) (4,475) (Increase) decrease in other current assets ........................ 4,331 (2,996) (Decrease) in restructuring reserve ................................ (517) (1,186) Increase (decrease) in accounts payable and accruals ............... (3,102) 3,579 Increase (decrease) in long-term deferred income taxes (net) ....................................................... (390) 1,090 Other items - net ....................................................... 533 352 ---------- --------- Net cash provided by operating activities ............................. 10,987 9,574 ---------- --------- Cash flows from investing activities - ------------------------------------ Purchase of the minority interest in Calgon Far East Co. Ltd. ........... - (3,400) Property, plant and equipment expenditures .............................. (7,815) (6,005) Proceeds from disposals of equipment .................................... 660 215 ---------- --------- Net cash used in investing activities ................................. (7,155) (9,190) ---------- --------- Cash flows from financing activities - ------------------------------------ Net proceeds from borrowings ............................................ 1,278 4,790 Common stock dividends .................................................. (2,335) (3,880) ---------- --------- Net cash (used in) provided by financing activities ................. (1,057) 910 ---------- --------- Effect of exchange rate changes on cash ................................... (1,232) (615) ---------- --------- Increase in cash and cash equivalents ..................................... 1,543 679 Cash and cash equivalents, beginning of period ............................................................... 3,567 4,334 ---------- --------- Cash and cash equivalents, end of period .................................. $ 5,110 $ 5,013 ========== ========= The accompanying notes are an integral part of these financial statements. 5 CALGON CARBON CORPORATION SELECTED NOTES TO FINANCIAL STATEMENTS (Dollars in Thousands) (Unaudited) 1. Inventories: June 30, 2002 December 31, 2001 ------------- ----------------- Raw materials $ 9,168 $ 7,575 Finished goods 36,784 34,529 -------- -------- $ 45,952 $ 42,104 ======== ======== 2. Supplemental Cash Flow Information: Six Months Ended June 30, --------------------------- 2002 2001 ----------- --------- Cash (paid) received during the period for: Interest $ (1,214) $ (2,122) ======== ======== Income taxes refunded - net $ 306 $ 1,417 ======== ======== Bank debt: Borrowings $ 48,520 $ 19,363 Repayments (47,242) (14,573) -------- -------- Net proceeds from bank debt $ 1,278 $ 4,790 ======== ======== 3. Common stock dividends of $.03 per common share were declared during the quarter ended June 30, 2002. Common stock dividends declared during the quarter ended June 30, 2001 were $.05 per common share. Common stock dividends in the amount of $.03 per common share were declared on July 29, 2002. 4. Comprehensive income: Three Months Ended Six Months Ended June 30, June 30, -------------------- ---------------------- 2002 2001 2002 2001 -------- -------- ---------- --------- Net income (loss) $ 1,934 $ 3,864 ($27,596) $ 6,198 Other comprehensive income (loss) net of tax provision (benefit) of $190, ($577), $171 and ($1,630), respectively 4,189 (1,072) 3,515 (3,028) -------- ------- --------- --------- Comprehensive income (loss) $ 6,123 $ 2,792 ($ 24,081) $ 3,170 ======== ======= ========= ========= The only matter contributing to the other comprehensive income (loss) was the foreign currency translation adjustment. 6 5. Segment Information: The Company has four reportable segments: Activated Carbon, Service, Engineered Solutions and Consumer. These reportable segments are comprised of strategic business units which offer different products and services. The Company evaluates segment performance based primarily on economic profit (as defined by the Company) and operating income. The Activated Carbon segment manufactures granular activated carbon for use in applications to remove organic compounds from liquids, gases, water and air. The Service segment consists of reactivation of spent carbon and the leasing, monitoring and maintenance of mobile carbon adsorption equipment. The Engineered Solutions segment provides solutions to customers' air and water process problems through the design, fabrication and operation of systems that utilize the Company's enabling technologies: carbon adsorption, ultraviolet light and advanced ion exchange separation. The Consumer segment brings the Company's industrial purification technologies directly to the consumer in the form of products and services including charcoal products. An improvement in the Company's information reporting system in the second quarter of 2002 has allowed the Company to directly attribute, rather than allocate, certain inventory cost variances, distribution costs and assets, such as accounts receivable, to segments. As a result, the second quarter and June year-to-date results for 2001 have been restated to conform with the 2002 presentation. Three Months Ended Six Months Ended June 30, June 30, ------------------------ ----------------------- 2002 2001 2002 2001 ---------- ---------- ----------- ---------- Net Sales Activated Carbon $ 23,187 $ 27,593 $ 50,505 $ 56,841 Service 25,125 25,709 46,798 47,524 Engineered Solutions 10,639 14,350 19,835 25,729 Consumer 8,533 7,247 13,482 11,723 -------- --------- -------- --------- $ 67,484 $ 74,899 $130,620 $141,817 ======== ========= ======== ======== Income (loss) from operations before depreciation and amortization Activated Carbon $ 4,497 $ 4,924 $ 8,424 $ 10,082 Service 5,119 6,223 9,271 10,317 Engineered Solutions (1,392) 218 (1,706) 1,760 Consumer 277 364 199 314 -------- --------- -------- -------- 8,501 11,729 $ 16,188 $ 22,473 Depreciation and amortization Activated Carbon 2,290 2,380 4,766 4,859 Service 1,774 1,573 3,431 3,144 Engineered Solutions 196 738 402 1,424 Consumer 369 276 644 547 -------- --------- -------- -------- 4,629 4,967 9,243 9,974 -------- --------- -------- -------- Income from operations after depreciation and amortization $ 3,872 $ 6,762 $ 6,945 $ 12,499 ======== ========= ======== ======== 7 Three Months Ended Six Months Ended June 30, June 30, ----------------------- ------------------------ 2002 2001 2002 2001 --------- -------- --------- --------- Reconciling items: Interest income 147 25 258 50 Interest expense (674) (982) (1,298) (2,091) Other income (expense) - net (324) 233 (702) (691) --------- -------- --------- --------- Consolidated income before income taxes, minority interest and cumulative effect of change in accounting principle $ 3,021 $ 6,038 $ 5,203 $ 9,767 ========= ======== ========= ========= June 30, 2002 December 31, 2001 ------------- ----------------- Total Assets Activated Carbon $130,179 $124,125 Service 89,434 89,202 Engineered Solutions 41,976 99,610 Consumer 25,187 18,777 --------- -------- $ 286,776 $331,714 ========= ======== 6. Derivative Instruments The Company accounts for its derivative instruments under Statement of Financial Accounting Standards ("SFAS") No. 133, "Accounting for Derivative Instruments and Hedging Activities", as amended. This standard requires recognition of all derivatives as either assets or liabilities at fair value and may result in additional volatility in both current period earnings and other comprehensive income as a result of recording recognized and unrecognized gains and losses resulting from changes in the fair value of derivative instruments. As of June 30, 2002, the Company held four derivative instruments, three foreign exchange contracts and an interest rate swap agreement. None of the four derivatives received hedge accounting treatment under SFAS No. 133 and were marked to market through the Company's earnings for the six months ended June 30, 2002. 7. Contingencies On December 31, 1996, the Company purchased the common stock of Advanced Separation Technologies Incorporated (AST) from Progress Capital Holdings, Inc. and Potomac Capital Investment Corporation. On January 12, 1998, the Company filed a claim for unspecified damages in the United States District Court in the Western District of Pennsylvania alleging among other things that Progress Capital Holdings and Potomac Capital Investment Corporation materially breached various AST financial and operational representations and warranties included in the Stock Purchase Agreement. Based upon information obtained since the acquisition and corroborated in the course of pre-trial discovery, the Company believes that it has a reasonable basis for this claim and intends to vigorously pursue reimbursement for damages sustained. Neither the Company nor its counsel can predict with certainty the amount, if any, of recovery that will be obtained from the defendants in this matter. Accordingly, the Company has not recorded a receivable for this gain contingency pending further developments in the litigation. The Company is also currently a party in two cases involving alleged infringement of its U.S. patent No. 6,129,893 ("893 patent") for the method of preventing cryptosporidium infection in drinking water. In the first case, Wedeco Ideal Horizons, Inc. (Wedeco) has filed suit against the Company seeking a declaratory judgment that it does not infringe the Company's "893 patent". This matter is currently pending in the United States District Court for the District of New Jersey. In the second case, the Company has pending 8 litigation against the Town of Ontario, NY and Robert Wykle, et al. in the United States District Court for the Western District of New York alleging that the defendant is practicing the method claimed within the "893 patent" without a license. Neither the Company nor its counsel can predict with any certainty the outcome of the two matters. The Company is involved in various legal proceedings, lawsuits, and claims, including employment, product warranty, and environmental matters of a nature considered normal to its business. It is the Company's policy to accrue for amounts related to these legal matters if it is probable that a liability has been incurred and an amount is reasonably estimable. Management believes, after consulting with counsel, that the ultimate liabilities, if any, resulting from such lawsuits and claims will not materially affect the consolidated results, liquidity or financial position of the Company. 8. Goodwill & Intangible Assets In June 2001, the Financial Accounting Standards Board (FASB) issued SFAS No. 142, "Goodwill and Other Intangible Assets." This standard requires that goodwill and intangible assets with indefinite useful lives should not be amortized but should be tested for impairment at least annually. This new standard also prescribes guidelines for new disclosure requirements. The Company has adopted SFAS No. 142 as of January 1, 2002, as required. In accordance with SFAS No. 142, the Company assessed the useful lives of its intangible assets during the first quarter of 2002 and concluded that it holds no indefinite lived intangibles. As a result, no impairment test was required and no transition adjustment was recorded for indefinite lived intangibles. As required by SFAS No. 142, management has allocated goodwill to its reporting units. During the three months ended June 30, 2002, management completed the initial goodwill impairment test required as of January 1, 2002 for each of its reporting units. The initial goodwill impairment test included determining the fair value of each reporting unit that is allocated goodwill and comparing that fair value to the reporting unit's carrying value. The Company, in its initial goodwill impairment test, identified one reporting unit whose carrying value exceeded its estimated fair value. The Company engaged an independent valuation specialist to estimate the fair value of this reporting unit. The report of the independent valuation specialist used a combination of methods to determine the fair value of the reporting unit including prices of comparable businesses, a present value technique and a technique using recent transactions involving businesses similar to the reporting unit. The reporting unit consists primarily of the Company's AST subsidiary that is included in the Company's Engineered Solutions Segment. As a result of the reporting unit's excess carrying value, the Company was required, for this reporting unit, to assign the estimated fair value to the reporting unit's identifiable assets (including those intangible assets not recorded on the reporting unit's balance sheet) and liabilities to determine the implied fair value of the reporting unit's goodwill and the amount of impairment loss as of the date of implementation, January 1, 2002. The Company recorded a cumulative effect of change in accounting principle of $30.9 million (net of the tax effect of $20.1 million) at January 1, 2002 for its implementation of SFAS No. 142. The effect of adopting this change in accounting principle effective for the first quarter of 2002 reduced previously reported net income for the quarter ended March 31, 2002 by $30.9 million to a net loss of $29.6 million, basic net income per share by $0.80 to a basic net loss per share of $0.76, and diluted net income per share by $0.79 to a diluted net loss per share of $0.75. 9 The following is the categorization of the Company's intangible assets as of June 30, 2002 and December 31, 2001, respectively: June 30, 2002 December 31, 2001 ----------------------------- ---------------------------- Gross Carrying Accumulated Gross Carrying Accumulated Amount Amortization Amount Amortization -------------- ------------- -------------- ------------ Amortized Intangible Assets: Patents $ 1,319 $ (385) $ 1,319 $ (344) Unpatented Technology 2,875 (443) 2,875 (359) ----------- ----------- ----------- --------- Total $ 4,194 $ (828) $ 4,194 $ (703) =========== =========== =========== ========= For the three and six month periods ended June 30, 2002 the Company recognized $57 and $125 thousand, respectively, of amortization expense. The Company estimates amortization expense to be recognized during the next five years as follows: For the year ended 12/31/02 $ 248 For the year ended 12/31/03 $ 246 For the year ended 12/31/04 $ 246 For the year ended 12/31/05 $ 246 For the year ended 12/31/06 $ 246 The changes in the carrying amounts of goodwill by segment for the six months ended June 30, 2002 are as follows: Activated Engineered Carbon Service Solutions Consumer Segment Segment Segment Segment Total ------- ------- ------- ------- ----- Balance as of January 1, 2002 $ 2,015 $ - $ 68,049 $ 60 $ 70,124 Cumulative effect of change in accounting principle - - (51,000) - (51,000) Foreign exchange - - 270 - 270 -------- ------- -------- ------- -------- Balance as of June 30, 2002 $ 2,015 $ - $ 17,319 $ 60 $ 19,394 ======== ======= ======== ======= ======== 10 The following is the Company's net income adjusted to exclude goodwill amortization expense (net of tax) for the three months and six months ended June 30, 2002 and 2001, respectively. Three Months Ended Six Months Ended June 30, June 30, -------------------- -------------------- 2002 2001 2002 2001 -------- -------- -------- -------- NET INCOME: Reported net income (loss) $ 1,934 $ 3,864 $(27,596) $ 6,198 Add back goodwill amortization, net of tax - 322 - 639 -------- -------- -------- -------- Adjusted net income (loss) $ 1,934 $ 4,186 $(27,596) $ 6,837 ======== ======== ======== ======== BASIC EARNINGS PER SHARE: Reported net income (loss) $ 0.05 $ 0.10 $ (.71) $ .16 Goodwill amortization, net of tax - 0.01 - .02 -------- -------- -------- -------- Adjusted net income (loss) $ 0.05 $ 0.11 $ (.71) $ .18 ======== ======== ======== ======== DILUTED EARNINGS PER SHARE: Reported net income (loss) $ 0.05 $ 0.10 $ (.70) $ .16 Goodwill amortization, net of tax - 0.01 - .02 -------- -------- -------- -------- Adjusted net income (loss) $ 0.05 $ 0.11 $ (.70) $ .18 ======== ======== ======== ======== 9. New Accounting Pronouncements The FASB issued SFAS No. 143, "Accounting for Asset Retirement Obligations," which addresses financial accounting and reporting for obligations associated with the retirement of tangible long-lived assets and the associated asset retirement costs. Management has not yet evaluated the impact of the adoption of SFAS No. 143 on the Company's financial statements. The Company plans to adopt SFAS No. 143 on January 1, 2003 as required. In October 2001, the FASB issued SFAS No. 144, "Accounting for the Impairment or Disposal of Long-Lived Assets" which addresses financial accounting and reporting for the impairment or disposal of long-lived assets. SFAS No. 144 is effective for financial statements issued for fiscal years beginning after December 15, 2001, and interim periods within those fiscal years. The Company has adopted SFAS No. 144 as of January 1, 2002 as required with no resulting impact on the Company's financial statements. In July 2002, the FASB has issued SFAS No. 146, "Accounting for Costs Associated with Exit or Disposal Activities." SFAS No. 146 requires companies to recognize costs associated with exit or disposal activities when they are incurred rather than at the date of a commitment to an exit or disposal plan. Examples of costs covered by the standard include lease termination costs and certain employee severance costs that are associated with a restructuring, discontinued operation, plant closing, or other exit or disposal activity. Previous accounting guidance, amended by SFAS No. 146, was provided by EITF Issue No. 94-3, "Liability Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs Incurred in a Restructuring)." SFAS No. 146 is to be applied prospectively to exit or disposal activities initiated after December 31, 2002. 11 Item 2. Management's Discussion and Analysis of Results of Operations and Financial Condition This discussion should be read in connection with the information contained in the Consolidated Financial Statements and Selected Notes to Financial Statements. Results of Operations Consolidated net sales decreased by $7.4 million or 9.9% and $11.2 million or 7.9% for the quarter and year-to-date periods ended June 30, 2002 respectively, versus the quarter and year-to-date periods ended June 30, 2001 (an analysis of sales by segment can be found in Note 5 of Selected Notes to Financial Statements). Net sales for the activated carbon segment decreased by $4.4 million or 16.0% versus the quarter ended June 30, 2001 and $6.3 million or 11.1% versus the year-to-date period ended June 30, 2001. The decline was primarily the result of lower sales volume in all geographic markets. Net sales for the service segment for the quarter and year-to-date periods ended June 30, 2002 were consistent with the similar 2001 periods. Revenues associated with the engineered solutions segment decreased by $3.7 million or 25.9% for the quarter ended June 30, 2002 versus the quarter ended June 30, 2001 and $5.9 million or 22.9% for the year-to-date period ended June 30, 2002 versus the comparable 2001 period primarily due to lower revenues in 2002 associated with a major project secured in 2001 that is now nearing completion. Sales to the consumer segment for the quarter ended June 30, 2002 increased by $1.3 million or 17.7% compared to the quarter ended June 30, 2001 and $1.8 million or 15.0% for the year-to-date period ended June 30, 2002 versus the similar 2001 period. The reasons for the increase during both periods of comparison were due to higher sales of charcoal, carbon cloth and the Company's new consumer products. The total positive impact of foreign currency translation on consolidated net sales for the quarter ended June 30, 2002 was $1.0 million. The total adverse impact of foreign currency translation on consolidated net sales for the year-to-date period ended June 30, 2002 was $0.3 million. Gross profit, before depreciation, as a percentage of net sales was 31.3% for the quarter ended June 30, 2002 compared to 33.5% for the similar 2001 period, a 2.2 percentage point decline. For the year-to-date period, gross profit, before depreciation, as a percentage of net sales was 31.2% in 2002 versus 34.3% in the 2001 period representing a 3.1 percentage point decline. The decline for the quarter was primarily due to a combination of costs associated with the start-up of a major Engineered Solutions project partially offset by lower costs of raw materials in 2002 versus the comparable 2001 period. In addition to the aforementioned reasons, the year-to-date decline was also affected by production inefficiencies resulting in higher product costs and competitive pricing in certain of the Company's Activated Carbon and Service segments. The depreciation and amortization decreases of $0.3 million and $0.7 million during the quarter and year-to-date periods ended June 30, 2002 versus the quarter and year-to-date periods ended June 30, 2001 were related primarily to the Company ceasing to amortize goodwill due to the implementation of Statement of Financial Accounting Standards No. 142 "Goodwill and Other Intangible Assets" as of January 1, 2002. Combined, selling, general and administrative expenses and research and development expenses for the quarter and year-to-date periods ended June 30, 2002 were below the comparable 2001 quarter and year-to-date periods by $0.8 million or 6.0% and $1.7 million or 6.3%, respectively. The decrease during both periods represents the Company's commitment to manage controllable costs such as travel and professional services during periods of lower sales demand. Other expense for the quarter ended June 30, 2002 increased by $0.6 million, a greater than two-fold increase as compared to June 30, 2001 due to a June 2001 gain resulting from marking derivative instruments to market and a change in estimate of certain non-income related taxes in 2001. Year-to-date, other expense is comparable for the 2002 and 2001 periods. Interest expense, net of interest income, for the quarter and year-to-date periods ended June 30, 2002 was below the quarter and year-to-date periods ended June 30, 2001 by $0.4 million or 44.9% and $1.0 million or 49%, respectively. The decrease in interest expense for both periods was primarily the result of the combination of lower interest rates and a lower average level of borrowings during the comparable periods. 12 Net income decreased by $1.9 million and $33.8 million for the quarter and year-to-date periods ended June 30, 2002 versus the quarter and year-to-date periods ended June 30, 2001 primarily for the reasons discussed above and, for the year-to-date period, as a result of the $30.9 million after tax effect of the cumulative effect of change in accounting principle related to the implementation of Statement of Financial Accounting Standards No. 142, "Goodwill and Other Intangible Assets" (see note 8 to the Selected Noted to Financial Statements.) Financial Condition Working Capital and Liquidity Cash flows generated from operating activities were $11.0 million for the six month period ended June 30, 2002 versus cash generated from operations of $9.6 million for the comparable 2001 period. The $1.4 million increase represents a decrease in operating working capital (exclusive of debt) in 2002 versus the comparable period in 2001 partially offset by lower earnings and depreciation and amortization in 2002. Common stock dividends paid during the quarter ended June 30, 2002 represented $.03 per common share versus dividends paid of $.05 per common share for the quarter ended June 30, 2001. Total debt at June 30, 2002 was $65.7 million, an increase of $1.3 million from December 31, 2001. The additional borrowings were used primarily to fund capital expenditures. The Company expects that current cash from operating activities plus cash balances and available external financing will be sufficient to meet its requirements. The Company has a $113.4 million credit facility consisting of an $86.8 million five-year revolving credit facility expiring in May 2004 and a $26.6 million 364-day revolving credit facility expiring in May 2004. The commitment under the 364-day revolving credit facility expired in May 2002 and was not renewed. However, in order to preserve the full $113.4 million commitment of the credit facility, the Company exercised its contractual option of borrowing the total commitment of $26.6 million under the 364-day line before its May 2002 expiration. The $26.6 million of outstanding borrowings mature in May 2004 which coincides with the expiration of the long-term portion of the credit facility. Included in this facility is a letter of credit subfacility which may not exceed $30.0 million. At June 30, 2002 there were $26.6 million of borrowings under the 364-day revolving credit agreement. The weighted average interest rate on the outstanding balance under this credit facility was 2.75% at June 30, 2002. In January 2001, the Company entered into an interest rate swap that fixes $10.0 million of its outstanding variable rate U.S. credit facility at 5.48%. The arrangement expires in January 2003. Restructuring of Operations The Company currently has two separate restructuring plans requiring continued cash outlays as of the period ended June 30, 2002. The latter of the two initiatives was undertaken during the fourth quarter of 1999 while the former commenced in the third quarter of 1998. The details of both restructuring plans are outlined below. During the fourth quarter of 1999, the Company adopted a strategy aimed at lowering costs to serve the activated carbon markets, investing to grow its service and solutions businesses and repositioning its proven technologies to bring more value to consumers. In order to achieve these goals, the Company has been reorganized as a globally integrated business with emphasis on providing services and solutions to customer problems. The implementation began in December 1999 and is essentially complete except for contractual cash outlays for employee severance payments to be made in 2002 and other contractual cash outlays, primarily lease obligations, through the second quarter of 2006. In the third quarter of 1998, the Company initiated a worldwide plan to reduce costs and realign the organization structure. The implementation began in September 1998 and is essentially completed with the exception of some minor contractual cash outlays that will continue through 2002. 13 The restructuring reserve activity for the six months ended June 30, 2002 was: Balance Balance 1-1-02 Payments 6-30-02 --------- -------- ------- ($000) 1999 Plan - --------- Employee severance and termination benefit costs $ 247 $ (223) $ 24 Other costs 1,101 (89) 1,012 --------- -------- ------- 1,348 (312) 1,036 --------- -------- ------- 1998 Plan - --------- Employee severance and termination benefit costs 95 (95) - Other costs 37 (13) 24 --------- -------- ------- 132 (108) 24 --------- -------- ------- Total reserves $ 1,480 $ (420) $ 1,060 ========= ======== ======= Management believes the reserve balances are adequate. Capital Expenditures and Investments Capital expenditures for property, plant and equipment totaled $7.8 million for the year-to-date period ended June 30, 2002 compared to expenditures of $6.0 million for the same period in 2001. The increase is primarily the result of the Company's continuing investment in the construction of a carbon facility in the People's Republic of China. Capital expenditures for 2002 are projected to be approximately $20.0 million which includes the establishment of a new Center of Excellence in the Gulf Coast region of the United States in addition to the construction of the aforementioned carbon facility. New Accounting Pronouncements The FASB issued SFAS No. 143, "Accounting for Asset Retirement Obligations," which addresses financial accounting and reporting for obligations associated with the retirement of tangible long-lived assets and the associated asset retirement costs. Management has not yet evaluated the impact of the adoption of SFAS No. 143 on the Company's financial statements. The Company plans to adopt SFAS No. 143 on January 1, 2003 as required. In October 2001, the FASB issued SFAS No. 144, "Accounting for the Impairment or Disposal of Long-Lived Assets" which addresses financial accounting and reporting for the impairment or disposal of long-lived assets. SFAS No. 144 is effective for financial statements issued for fiscal years beginning after December 15, 2001, and interim periods within those fiscal years. The Company has adopted SFAS No. 144 as of January 1, 2002 as required with no resulting impact on the Company's financial statements. In July 2002, the FASB has issued SFAS No. 146, "Accounting for Costs Associated with Exit or Disposal Activities." SFAS No. 146 requires companies to recognize costs associated with exit or disposal activities when they are incurred rather than at the date of a commitment to an exit or disposal plan. Examples of costs covered by the standard include lease termination costs and certain employee severance costs that are associated with a restructuring, discontinued operation, plant closing, or other exit or disposal activity. Previous accounting guidance, amended by SFAS No. 146, was provided by EITF Issue No. 94-3, "Liability 14 Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs Incurred in a Restructuring)." SFAS No. 146 is to be applied prospectively to exit or disposal activities initiated after December 31, 2002. 15 PART II - OTHER INFORMATION Item 1. Legal Proceedings See Note 7 to the unaudited interim Consolidated Financial Statements contained herein. Item 4. Submission of Matters to a Vote of Security Holders The annual meeting of stockholders was held April 23, 2002. In connection with the meeting, proxies were solicited pursuant to the Securities Exchange Act. The following are the voting results on the proposal considered and voted upon at the meeting and described in the proxy statement. Election of directors: Votes For Votes Withheld Class of 2005 Seth E. Schofield 31,265,063 1,252,785 John P. Surma 31,264,421 1,253,427 Item 6. Exhibits and Reports on Form 8-K (c) Exhibits Exhibit 99.1 Certification pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. Exhibit 99.2 Certification pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. (d) Reports on Form 8-K There were no reports on Form 8-K filed for the quarter ended June 30, 2002. 16 SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. CALGON CARBON CORPORATION ------------------------- (REGISTRANT) Date: August 9, 2002 /s/ William E. Cann ------------------------------ William E. Cann Senior Vice President, Chief Financial Officer 17