PAGE 1 - -------------------------------------------------------------------------------- UNITED STATES SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 FORM 10-Q (Mark One) /x/ QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the quarterly period ended April 30, 1999. ----------------- or / / TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the transition period from to Commission file number: 333-48245 -------------------- RENCO STEEL HOLDINGS, INC. (Exact name of registrant as specified in its charter) Ohio 34-1854775 (State or other jurisdiction of (I.R.S. Employer incorporation or organization) Identification No.) 1040 Pine Ave., S.E., Warren, Ohio 44483-6528 (Address of principal executive offices) (Zip Code) (330) 399-6884 (Registrant's telephone number, including area code) Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. / / Yes /X/ No As of June 11, 1999, the registrant had 100 shares of its common stock, no par value, $.01 stated value, outstanding. - -------------------------------------------------------------------------------- PAGE 2 RENCO STEEL HOLDINGS, INC. AND SUBSIDIARIES AND PREDECESSOR INDEX -------------------------------- Page No. -------- PART I FINANCIAL INFORMATION - --------------------------------------- Item 1. Financial Statements of Renco Steel Holdings, Inc. Condensed Consolidated Balance Sheets as of April 30, 1999 and October 31, 1998. 3 Condensed Consolidated Statements of Operations for the three and six months ended April 30, 1999 and 1998. 4 Condensed Consolidated Statements of Cash Flows for the six months ended April 30, 1999 and 1998. 5 Notes to Condensed Consolidated Financial Statements. 6 Financial Statements of WCI Steel, Inc. Condensed Consolidated Balance Sheets as of April 30, 1999 and October 31, 1998. 10 Condensed Consolidated Statements of Operations for the three and six months ended April 30, 1999 and 1998. 11 Condensed Consolidated Statements of Cash Flows for the six months ended April 30, 1999 and 1998. 12 Notes to Condensed Consolidated Financial Statements. 13 Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations 17 PART II OTHER INFORMATION - --------------------------- Item 1. Legal Proceedings 24 Item 6. Exhibits and Reports on Form 8-K 25 Signatures 26 Exhibit Index 27 PAGE 3 PART I - FINANCIAL INFORMATION ITEM 1. FINANCIAL STATEMENTS RENCO STEEL HOLDINGS, INC. AND SUBSIDIARIES AND PREDECESSOR CONDENSED CONSOLIDATED BALANCE SHEETS (Dollars in thousands, except per share amounts) April 30, October 31, 1999 1998 (Unaudited) ASSETS Current assets Cash and cash equivalents...................... $ 1,127 $ 4,957 Restricted cash and cash equivalents........... 78,231 62,195 Other investments ............................. 16,015 15,774 Accounts receivable, less allowances........... 53,721 48,724 Inventories.................................... 72,895 88,138 Deferred income taxes.......................... - 8,462 Prepaid expenses............................... 277 1,144 --------- --------- Total current assets.................... 222,266 229,394 Property, plant and equipment, net............... 260,511 266,625 Excess of cost over acquired net assets, net..... 12,168 12,439 Other assets, net................................ 30,130 34,342 --------- --------- Total assets................... $ 525,075 $ 542,800 --------- --------- --------- --------- LIABILITIES and SHAREHOLDER'S DEFICIT Current liabilities Current portion of long-term debt.............. $ 119 $ 116 Accounts payable............................... 52,929 46,620 Accrued liabilities............................ 58,427 56,309 --------- --------- Total current liabilities............... 111,475 103,045 Long-term debt, excluding current portion........ 421,085 421,114 Deferred income taxes............................ - 30,393 Postretirement health care benefits.............. 96,699 93,378 Pension benefits................................. 17,718 23,604 Other liabilities................................ 12,509 14,054 --------- --------- Total liabilities.............. 659,486 685,588 --------- --------- Shareholder's deficit Common stock, no par value, stated value $.01 per share, 850 shares authorized, 100 shares issued and outstanding............ - - Additional paid-in capital..................... 1 1 Accumulated deficit............................ (134,412) (142,789) --------- --------- Total shareholder's deficit.... (134,411) (142,788) Commitments and contingencies.................... - - --------- --------- Total liabilities and shareholder's deficit......... $ 525,075 $ 542,800 --------- --------- --------- --------- The accompanying notes are an integral part of these condensed consolidated financial statements. PAGE 4 RENCO STEEL HOLDINGS, INC. AND SUBSIDIARIES AND PREDECESSORS CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS (Dollars in thousands) (Unaudited) Three months Six months ended April 30, ended April 30, 1999 1998 1999 1998 Net sales....................... $ 139,115 $177,860 $249,392 $344,452 Operating costs and expenses Cost of products sold............. 121,787 149,072 223,583 290,920 Depreciation and amortization..... 6,732 7,259 13,436 14,618 Selling, general and administrative expenses.......... 3,549 4,486 6,850 8,535 ---------- --------- ----------- --------- 132,068 160,817 243,869 314,073 ---------- --------- ----------- --------- Operating income................... 7,047 17,043 5,523 30,379 ---------- --------- ----------- --------- Other income (expense) Interest expense.................. (11,419) (11,356) (22,833) (19,370) Interest, investment and other income, net............ 2,243 1,031 4,210 1,330 ---------- --------- ----------- --------- (9,176) (10,325) (18,623) (18,040) ---------- --------- ----------- --------- (Loss) income before income taxes.. (2,129) 6,718 (13,100) 12,339 Income tax expense (benefit)....... - 2,432 (21,477) 4,473 ---------- --------- ----------- --------- Net (loss) income ............... $ (2,129) $ 4,286 8,377 $ 7,866 ---------- --------- ----------- --------- ---------- --------- ----------- --------- The accompanying notes are an integral part of these condensed consolidated financial statements. PAGE 5 RENCO STEEL HOLDINGS, INC. AND SUBSIDIARIES AND PREDECESSOR CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS (Dollars in thousands) (Unaudited) Six months ended April 30, 1999 1998 Cash flows from operating activities Net income .......................................... $ 8,377 $ 7,866 Adjustments to reconcile net income to net cash provided by operating activities Depreciation and amortization............... 11,971 13,153 Amortization of deferred maintenance costs.. 1,465 1,465 Amortization of financing costs............. 948 824 Postretirement health care benefits......... 3,321 3,153 Pension benefits............................ (1,788) 2,198 Deferred income taxes....................... (21,677) 1,044 Gain on other investments................... (2,724) (548) Other....................................... 54 (447) Cash provided (used) by changes in certain assets and liabilities Accounts receivable......................... (4,997) 2,752 Inventories................................. 15,243 20,746 Accounts payable............................ 6,309 381 Accrued liabilities......................... (498) 5,212 Other assets and liabilities, net........... (584) (380) ---------- --------- Net cash provided by operating activities... 15,420 57,419 ---------- --------- Cash flows from investing activities Additions to property, plant and equipment........... (5,639) (9,645) Gross proceeds from the sale of assets...... - 110 Other investments, net............................... 2,482 (15,481) ---------- --------- Net cash provided (used) by investing activities................................. (3,157) (25,016) ---------- --------- Cash flows from financing activities Net proceeds from issuance of Senior Secured Notes ...................................... - 115,566 Dividends paid....................................... - (105,300) Principal payments on long-term debt................. (57) (1,263) Issuance of common stock of the Company.............. - 1 ---------- --------- Net cash (used) provided by financing activities....................... (57) 9,004 ---------- --------- Net increase in cash and cash equivalents..................... 12,206 41,407 Total cash and cash equivalents at beginning of period.......................................... 67,152 18,989 ---------- --------- Total cash and cash equivalents at end of period.............. $ 79,358 $ 60,396 ---------- --------- ---------- --------- Supplemental disclosure of cash flow information.............. Cash paid for interest............................... $ 21,885 $ 15,384 Cash paid for income taxes........................... 365 (600) The accompanying notes are an integral part of these condensed consolidated financial statements. PAGE 6 RENCO STEEL HOLDINGS, INC. AND SUBSIDIARIES AND PREDECESSOR NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS Three and six months ended April 30, 1999 and 1998 (Unaudited) NOTE 1 : BASIS OF PRESENTATION Renco Steel Holdings, Inc. (Renco Steel) is a holding company incorporated in the state of Ohio which was formed on January 20, 1998 and is a wholly owned subsidiary of The Renco Group, Inc. (Renco). On January 29, 1998, Renco contributed to Renco Steel its interest in its wholly owned subsidary WCI Steel, Inc. (WCI or Precedessor). Accordingly the accompanying financial statements include the accounts of Renco Steel and WCI (collectively, the Company). The financial information included herein is unaudited; however, such information reflects all adjustments (consisting solely of normal recurring adjustments) which are, in the opinion of management, necessary for a fair statement of results for the interim periods. The results of operations for the three and six months ended April 30, 1999 are not necessarily indicative of the results to be expected for the full year. These interim consolidated financial statements should be read in conjunction with the consolidated financial statements and notes thereto included in the Company's Form 10-K for the fiscal year ended October 31, 1998. NOTE 2 : OTHER INVESTMENTS At April 30, 1999, the Company's other investments consisted of investments in limited partnerships which invest in a variety of financial assets, including equity, debt, and derivative securities. Because of the nature of the underlying investments, the Company's investments are subject to a high degree of risk, including, but not limited to, credit risk, interest rate risk, foreign currency exchange risk, and equity price risk. The Company does not have any off balance sheet risk with respect to these investments, and thus its risk is limited to the loss of its investment. The limited partnerships in which the Company has invested each provide limited terms of withdrawal, the most restrictive being annual withdrawal on December 31 of any year, upon 45 days notice, and accordingly, these investments have been classified as current assets in the accompanying balance sheets as of April 30, 1999 and October 31, 1998. These investments are held for trading purposes and are recorded at fair value for financial reporting purposes. The Company's condensed consolidated statements of operations include unrealized gains related to investments of $2.7 million and $0.5 million for the six months ended April 30, 1999 and April 30, 1998, respectively. PAGE 7 NOTE 3 : INVENTORIES Inventories are stated at the lower of cost or market. Cost is determined by the last-in, first-out (LIFO) method. The composition of inventories at April 30, 1999 and October 31, 1998 was as follows: April 30, October 31, 1999 1998 (Unaudited) ----------- ----------- (Dollars in thousands) Raw materials......................... $ 22,406 $ 36,259 Finished and semi-finished product.... 56,712 58,332 Supplies.............................. 101 86 --------- --------- 79,219 94,677 Less LIFO reserve..................... 6,324 6,539 --------- --------- $ 72,895 $ 88,138 --------- --------- --------- --------- NOTE 4 : ENVIRONMENTAL MATTERS and OTHER CONTINGENCIES In common with much of the steel industry, WCI's facilities are located on sites that have been used for heavy industrial purposes for decades. WCI is and will continue to be subject to numerous federal, state and local environmental laws and regulations governing, among other things, air emissions, waste water discharge and solid and hazardous waste disposal. WCI has made and intends to continue to make the necessary expenditures for environmental remediation and compliance with environmental laws and regulations. Environmental laws and regulations have changed rapidly in recent years, and WCI may be subject to more stringent environmental laws and regulations in the future. Compliance with more stringent environmental laws and regulations could have a material adverse effect on WCI's financial condition and results of operations. WCI has been named a defendant in three civil actions instituted by the Department of Justice (DOJ), on behalf of the Environmental Protection Agency (EPA), in the United States District Court for the Northern District of Ohio. The first action, instituted on June 29, 1995, under the Clean Water Act, alleges numerous violations of WCI's National Pollutant Discharge Elimination System permit during the years 1989 through 1996. The second action, instituted on March 29, 1996, under the Clean Air Act, alleges violations by WCI of the work practice, PAGE 8 inspection and notice requirements for demolition and renovation under the National Emission Standard for Hazardous Air Pollutants for Asbestos and also violations of the particulate standard and the opacity limits at WCI's facilities in Warren, Ohio. Consent decrees embodying settlements reached between WCI and the EPA in the civil actions, which have been approved and entered by the court, provide for $1.74 million in cash penalties and for injunctive relief and supplemental environmental projects estimated to cost between $1.7 million and $2.2 million that will be expended over two years. The largest of the projects to be undertaken as part of the settlement involves sediment removal from the Mahoning River at an estimated cost of $750,000 but not to exceed $1 million. The third action, instituted on May 11, 1998, under the Resource Conservation and Recovery Act (RCRA), alleges violations of RCRA, the Ohio Administrative Code (OAC) and WCI's hazardous waste management permit related to WCI's management of alleged hazardous waste in surface impoundments at the Warren, Ohio facility. The action alleges that from September 1988 to the present, WCI operated hazardous waste management units at the Warren facility without the proper permits and in noncompliance with RCRA. This action seeks a civil penalty of not more than the statutory maximum of $25,000 per day per violation ($27,500 per day per violation for violations since January 30, 1997) and also an injunction requiring closure of the surface impoundments under RCRA. WCI believes that it has defenses to liability and that imposition of the statutory maximum penalty for the alleged violations is unlikely, in any event, based upon past judicial penalties imposed under RCRA. A trial in the RCRA action has been scheduled for June 1999. If a substantial penalty similar to the statutory maximum penalty were imposed, it would have a material adverse effect on the operating results and financial condition of WCI. As a condition of a previous RCRA operating permit, WCI is required to undertake a corrective action program with respect to historical material handling practices at the Warren facility. WCI is currently undertaking the first investigation step of the corrective action program, the RCRA Facility Investigation (RFI), the initial phase of which is expected to be completed in 1999. The RFI workplan identifies thirteen historical solid waste management units which are the subject of the RFI, including areas of the facility which are the subject of the RCRA civil action filed on May 11, 1998 described above. The final scope of the corrective action required to remediate any contamination that may be present at or emanating from the Warren facility is dependent upon the completion and findings of the RFI and the development and approval of a corrective action program. Accordingly, WCI is unable at this time to estimate the final cost of the corrective action program or the period over which such costs may be incurred and there can be no assurance that any PAGE 9 such corrective action program would not have a material adverse effect on the operating results or financial condition of WCI. On January 23, 1996, two retired employees instituted an action against WCI and the United Steelworkers of America (USWA) in the United States District Court for the Northern District of Ohio alleging in substance that certain distributions made by WCI to employees and benefit plans violated certain agreements, the Employee Retirement Income Security Act (ERISA), the National Labor Relations Act (NLRA) and common law. On July 31, 1997, the court granted WCI's motion to dismiss this action and entered judgement in favor of WCI and the USWA. The Plaintiffs filed an appeal regarding the court's decision to dismiss which was heard in June 1998. In March 1999, the appellate court upheld the dismissal of the claims under ERISA and common law, but reversed the dismissal of the NLRA claim and remanded to the district court for further proceedings. In addition to the above matters, WCI is contingently liable with respect to lawsuits and other claims incidental to the ordinary course of its business. A liability has been established for an amount, which WCI believes is adequate, based on information currently available, to cover the costs to resolve the above described matters, including remediation, if any, except for any costs of corrective action that may result from the RFI for which no estimate can currently be made. The outcome of the above described matters could have a material adverse effect on the future operating results of WCI in a particular quarterly or annual period; however, WCI believes that the effect of such matters will not have a material adverse effect on WCI's consolidated financial position. NOTE 5 : INCOME TAXES On January 15, 1999, Renco filed an election with the consent of its shareholders with the Internal Revenue Service to change its taxable status from that of a subchapter C corporation to that of a subchapter S corporation, effective November 1, 1998. At the same time, Renco elected for the Company to be treated as a qualified subchapter S subsidiary (QSSS). Most states in which the Company operates will follow similar tax treatment. QSSS status requires the ultimate shareholders to include their pro rata share of the Company's income or loss in their individual tax returns. The Company will continue to provide for state and local income taxes for the taxing jurisdictions which do not recognize QSSS status, however, management believes this is not material to the Company. As a result of this change in tax status, the Company recognized an income tax benefit of $21.5 million during the first fiscal quarter ended January 31, 1999 which represents the elimination of net deferred tax liabilities recorded as of October 31, 1998. PAGE 10 WCI STEEL, INC. AND SUBSIDIARIES CONDENSED CONSOLIDATED BALANCE SHEETS (Dollars in thousands, except per share amounts) April 30, Oct. 31, 1999 1998 (Unaudited) ASSETS Current assets Cash and cash equivalents .......................... $ 78,231 $ 62,195 Accounts receivable, less allowances ............... 53,721 48,724 Inventories ........................................ 71,932 87,140 Deferred income taxes .............................. -- 8,610 Prepaid expenses ................................... 277 1,144 --------- --------- Total current assets ........................ 204,161 207,813 Property, plant and equipment, net ................... 213,041 217,624 Other assets, net .................................... 30,849 34,849 --------- --------- Total assets ....................... $ 448,051 $ 460,286 --------- --------- --------- --------- LIABILITIES and SHAREHOLDER'S EQUITY (DEFICIT) Current liabilities Current portion of long-term debt .................. $ 119 $ 116 Accounts payable ................................... 52,929 46,620 Accrued liabilities ................................ 54,971 53,237 --------- --------- Total current liabilities ................... 108,019 99,973 Long-term debt, excluding current portion ............ 301,442 301,502 Deferred income taxes ................................ -- 13,368 Postretirement health care benefits .................. 96,081 92,738 Pension benefits ..................................... 17,641 23,524 Other liabilities .................................... 12,509 14,054 --------- --------- Total liabilities .................. 535,692 545,159 --------- --------- Shareholder's equity (deficit) Preferred stock, par value $1,000 per share, 5,000 shares authorized, none issued ............. -- -- Common stock, no par value, stated value $.01 per share, 40 million shares authorized, 100 shares issued and outstanding ................ -- -- Accumulated deficit ................................ (87,641) (84,873) --------- --------- Total shareholder's equity (deficit) (87,641) (84,873) Commitments and contingencies ........................ -- -- --------- --------- Total liabilities and shareholder's equity (deficit) ... $ 448,051 $ 460,286 --------- --------- --------- --------- The accompanying notes are an integral part of these condensed consolidated financial statements. PAGE 11 WCI STEEL, INC. AND SUBSIDIARIES CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS (Dollars in thousands) (Unaudited) Three months Six months ended April 30, ended April 30, 1999 1998 1999 1998 Net sales .......................... $ 139,115 $ 177,860 $ 249,392 $ 344,452 Operating costs and expenses Cost of products sold ........... 121,852 149,204 223,716 291,052 Depreciation and amortization ... 5,831 6,404 11,633 12,817 Selling, general and administrative expenses ........ 3,517 4,480 6,741 8,532 --------- --------- --------- --------- 131,200 160,088 242,090 312,401 --------- --------- --------- --------- Operating income ................. 7,915 17,772 7,302 32,051 --------- --------- --------- --------- Other income (expense) Interest expense ................ (8,006) (8,008) (16,016) (16,022) Interest and other income, net .. 706 417 1,388 716 --------- --------- --------- --------- (7,300) (7,591) (14,628) (15,306) --------- --------- --------- --------- Income (loss) before income taxes 615 10,181 (7,326) 16,745 Income tax (benefit) expense ..... -- 3,665 (4,558) 6,028 --------- --------- --------- --------- Net income (loss) ................ $ 615 $ 6,516 $ (2,768) $ 10,717 --------- --------- --------- --------- --------- --------- --------- --------- The accompanying notes are an integral part of these condensed consolidated financial statements. PAGE 12 WCI STEEL, INC. AND SUBSIDIARIES CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS (Dollars in thousands) (Unaudited) Six months ended April 30, 1999 1998 Cash flows from operating activities Net income (loss) ................................. $ (2,768) $ 10,717 Adjustments to reconcile net income (loss) to net cash provided by operating activities Depreciation and amortization ............ 10,168 11,352 Amortization of deferred maintenance costs 1,465 1,465 Amortization of financing costs .......... 656 665 Postretirement health care benefits ...... 3,343 3,176 Pension benefits ......................... (1,643) 2,344 Deferred income taxes .................... (4,758) 1,413 Other .................................... 54 (447) Cash provided (used) by changes in certain assets and liabilities Accounts receivable ...................... (4,997) 2,753 Inventories .............................. 15,208 20,711 Accounts payable ......................... 6,309 381 Accrued liabilities ...................... (628) 1,106 Other assets and liabilities, net ........ (677) (371) -------- -------- Net cash provided by operating activities 21,732 55,265 -------- -------- Cash flows from investing activities Additions to property, plant and equipment ........ (5,639) (9,645) Gross proceeds from the sale of assets ............ -- 110 -------- -------- Net cash used by investing activities .... (5,639) (9,535) -------- -------- Cash flows from financing activities Dividends paid .................................... -- (5,300) Principal payments on long-term debt .............. (57) (1,263) -------- -------- Net cash used by financing activities .... (57) (6,563) -------- -------- Net increase in cash and cash equivalents .................. 16,036 39,167 Cash and cash equivalents at beginning of period ........... 62,195 18,989 -------- -------- Cash and cash equivalents at end of period ................. $ 78,231 $ 58,156 -------- -------- -------- -------- Supplemental disclosure of cash flow information Cash paid for interest ............................ $ 15,360 $ 15,384 Cash paid for income taxes ........................ 769 715 The accompanying notes are an integral part of these condensed consolidated financial statements. PAGE 13 WCI STEEL, INC. AND SUBSIDIARIES NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS Three and six months ended April 30, 1999 and 1998 ( Unaudited ) NOTE 1 : BASIS OF PRESENTATION WCI Steel, Inc. (Company or WCI) is a wholly-owned subsidiary of Renco Steel Holdings, Inc. (Renco Steel) and an indirect wholly-owned subsidiary of The Renco Group, Inc. (Renco). The financial information included herein is unaudited; however, such information reflects all adjustments (consisting solely of normal recurring adjustments) which are, in the opinion of management, necessary for a fair statement of results for the interim periods. The results of operations for the three and six months ended April 30, 1999 are not necessarily indicative of the results to be expected for the full year. These interim consolidated financial statements should be read in conjunction with the consolidated financial statements and notes thereto included in the Company's Form 10-K for the fiscal year ended October 31, 1998. NOTE 2 : INVENTORIES Inventories are stated at the lower of cost or market. Cost is determined by the last-in, first-out (LIFO) method. The composition of inventories at April 30, 1999 and October 31, 1998 was as follows: April 30, October 31, 1999 1998 (Unaudited) ------- ------- (Dollars in thousands) Raw materials ..................................... $22,406 $36,259 Finished and semi-finished product ................ 56,712 58,332 Supplies .......................................... 101 86 ------- ------- 79,219 94,677 Less LIFO reserve ................................. 7,287 7,537 ------- ------- $71,932 $87,140 ------- ------- ------- ------- PAGE 14 NOTE 3: ENVIRONMENTAL MATTERS and OTHER CONTINGENCIES In common with much of the steel industry, the Company's facilities are located on sites that have been used for heavy industrial purposes for decades. The Company is and will continue to be subject to numerous federal, state and local environmental laws and regulations governing, among other things, air emissions, waste water discharge and solid and hazardous waste disposal. The Company has made and intends to continue to make the necessary expenditures for environmental remediation and compliance with environmental laws and regulations. Environmental laws and regulations have changed rapidly in recent years, and the Company may be subject to more stringent environmental laws and regulations in the future. Compliance with more stringent environmental laws and regulations could have a material adverse effect on the Company's financial condition and results of operations. The Company has been named a defendant in three civil actions instituted by the Department of Justice (DOJ), on behalf of the Environmental Protection Agency (EPA), in the United States District Court for the Northern District of Ohio. The first action, instituted on June 29, 1995, under the Clean Water Act, alleges numerous violations of the Company's National Pollutant Discharge Elimination System permit during the years 1989 through 1996. The second action, instituted on March 29, 1996, under the Clean Air Act, alleges violations by the Company of the work practice, inspection and notice requirements for demolition and renovation under the National Emission Standard for Hazardous Air Pollutants for Asbestos and also violations of the particulate standard and the opacity limits at the Company's facilities in Warren, Ohio. Consent decrees embodying settlements reached between the Company and the EPA in the civil actions, which have been approved and entered by the court, provide for $1.74 million in cash penalties and for injunctive relief and supplemental environmental projects estimated to cost between $1.7 million and $2.2 million that will be expended over two years. The largest of the projects to be undertaken as part of the settlement involves sediment removal from the Mahoning River at an estimated cost of $750,000 but not to exceed $1 million. The third action, instituted on May 11, 1998, under the Resource Conservation and Recovery Act (RCRA), alleges violations of RCRA, the Ohio Administrative Code (OAC) and the Company's hazardous waste management permit related to the Company's management of alleged hazardous waste in surface impoundments at the Warren, Ohio facility. The action alleges that from September 1988 to the present, the Company operated hazardous waste management units at the Warren facility without the proper permits and in noncompliance with RCRA. This action seeks a civil penalty of not more than the statutory maximum of $25,000 per day per PAGE 15 violation ($27,500 per day per violation for violations since January 30, 1997) and also an injunction requiring closure of the surface impoundments under RCRA. The Company believes that it has defenses to liability and that imposition of the statutory maximum penalty for the alleged violations is unlikely, in any event, based upon past judicial penalties imposed under RCRA. A trial in the RCRA action has been scheduled for June 1999. If a substantial penalty similar to the statutory maximum penalty were imposed, it would have a material adverse effect on the operating results and financial condition of the Company. As a condition of a previous RCRA operating permit, the Company is required to undertake a corrective action program with respect to historical material handling practices at the Warren facility. The Company is currently undertaking the first investigation step of the corrective action program, the RCRA Facility Investigation (RFI), the initial phase of which is expected to be completed in 1999. The RFI workplan identifies thirteen historical solid waste management units which are the subject of the RFI, including areas of the facility which are the subject of the RCRA civil action filed on May 11, 1998 described above. The final scope of the corrective action required to remediate any contamination that may be present at or emanating from the Warren facility is dependent upon the completion and findings of the RFI and the development and approval of a corrective action program. Accordingly, the Company is unable at this time to estimate the final cost of the corrective action program or the period over which such costs may be incurred and there can be no assurance that any such corrective action program would not have a material adverse effect on the operating results or financial condition of the Company. On January 23, 1996, two retired employees instituted an action against the Company and the United Steelworkers of America (USWA) in the United States District Court for the Northern District of Ohio alleging in substance that certain distributions made by the Company to employees and benefit plans violated certain agreements, the Employee Retirement Income Security Act (ERISA), the National Labor Relations Act (NLRA) and common law. On July 31, 1997, the court granted the Company's motion to dismiss this action and entered judgement in favor of the Company and the USWA. The Plaintiffs filed an appeal regarding the court's decision to dismiss which was heard in June 1998. In March 1999, the appellate court upheld the dismissal of the claims under ERISA and common law, but reversed the dismissal of the NLRA claim and remanded to the district court for further proceedings. In addition to the above matters, the Company is contingently liable with respect to lawsuits and other claims incidental to the ordinary course of its business. A liability has been established for an amount, which the Company believes is adequate, based on information currently available, to cover the PAGE 16 costs to resolve the above described matters, including remediation, if any, except for any costs of corrective action that may result from the RFI for which no estimate can currently be made. The outcome of the above described matters could have a material adverse effect on the future operating results of the Company in a particular quarterly or annual period; however, the Company believes that the effect of such matters will not have a material adverse effect on the Company's consolidated financial position. NOTE 4 : INCOME TAXES On January 15, 1999, Renco filed an election with the consent of its shareholders with the Internal Revenue Service to change its taxable status from that of a subchapter C corporation to that of a subchapter S corporation, effective November 1, 1998. At the same time, Renco elected for the Company to be treated as a qualified subchapter S subsidiary (QSSS). Most states in which the Company operates will follow similar tax treatment. QSSS status requires the ultimate shareholders to include their pro rata share of the Company's income or loss in their individual tax returns. The Company will continue to provide for state and local income taxes for the taxing jurisdictions which do not recognize QSSS status, however, management believes this is not material to the Company. As a result of this change in tax status, the Company recognized an income tax benefit of $4,558,000 during the three months ended January 31, 1999, which includes the elimination of net deferred tax liabilities recorded as of October 31, 1998. PAGE 17 ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS Three Months Ended April 30, 1999 Compared to Three Months Ended April 30, 1998 Net sales for the three months ended April 30, 1999 were $139.1 million on 319,560 tons shipped, representing a 21.8% decrease in net sales and a 17.7% decrease in tons shipped compared to the three months ended April 30, 1998. During the 1998 period, 36,862 tons of lower value added semi-finished steel were shipped. Excluding semi-finished steel, net sales per ton shipped decreased 8.8% to $435 in the 1999 quarter compared to $477 in 1998. Excluding semi-finished steel, shipments of custom carbon, alloy and electrical steels accounted for 66.9% of total shipments during the 1999 quarter compared to 64.8% in the comparable period of 1998. The decreases in net sales per ton shipped and the lower shipping volume reflect an unprecedented surge in steel imports that occurred during the second half of 1998. WCI's shipments returned to more normal levels late in the second fiscal quarter as import levels fell beginning in early 1999. WCI's order backlog increased to 252,000 tons at April 30, 1999 compared to 155,000 tons at October 31, 1998 and 199,000 tons at January 31, 1999. Gross margin (net sales less cost of products sold) was $17.3 million for the three months ended April 30, 1999 compared to $28.8 million for the three months ended April 30, 1998. The decrease in gross margin in 1999 is primarily attributable to the lower selling prices and volume discussed above partially offset by lower raw material costs, operating costs and variable compensation expense. Operating income was $7.0 million, $22 per ton, for the three months ended April 30, 1999 compared to $17.0 million, $44 per ton, for the three months ended April 30, 1998. The operating results for 1999 reflect the lower gross margin discussed above partially offset by decreases in depreciation expense and selling, general and administrative expenses primarily as a result of lower variable compensation expense. Interest expense was $11.4 million in the second quarter of 1999 and 1998. Interest, investment and other income, net, was $2.2 million in the second quarter of 1999 compared to $1.0 million in the second quarter of 1998 due to interest earned on significantly higher cash and cash equivalent balances at WCI, and investment income at Renco Steel. As a result of the items discussed above, the Company incurred a loss before taxes of $2.1 million in 1999 compared to income before taxes of $6.7 million in 1998. Effective November 1, 1998, the Company was designated as a qualified subchapter S PAGE 18 subsidiary by Renco. Accordingly, the Company is generally not subject to income taxes. Six Months Ended April 30, 1999 Compared to Six Months Ended April 30, 1998 Net sales for the six months ended April 30, 1999 were $249.4 million on 560,642 tons shipped, representing a 27.6% decrease in net sales and a 23.9% decrease in tons shipped compared to the six months ended April 30, 1998. The Company shipped 46,256 tons of lower value added semi-finished steel during the 1998 period. Excluding semi-finished steel, net sales per ton shipped decreased 7.5% to $445 compared to $481 for the 1998 period. This decrease is the result of an unprecedented surge in imports during the second half of 1998. Excluding semi-finished steel, shipments of custom carbon, alloy and electrical steels accounted for 66.9% in 1999 and 64.4% in 1998. Gross margin (net sales less cost of goods sold) was $25.8 million for the six months ended April 30, 1999 compared to $53.5 million for the six months ended April 30, 1998. The decrease in gross margin reflects the lower selling prices and volume discussed above and the effect of higher costs in the first quarter of 1999 caused by production levels being significantly below capacity. Production returned to more normal levels late in the first quarter of 1999 and WCI enjoyed lower raw material and production costs throughout the second quarter of 1999 compared to the second quarter of 1998. In addition, the decrease in gross margin resulted in lower variable compensation expense in 1999 compared to 1998. Operating income was $5.5 million, $10 per ton shipped, for the six months ended April 30, 1999 compared to $30.4 million, $41 per ton shipped, for the six months ended April 30, 1998. The decrease in operating income in 1999 reflects the lower gross margin discussed above offset by lower depreciation expense and a decrease in selling, general and administrative expenses in 1999 as a result of lower variable compensation expense. Interest expense was $22.8 million in the six months ended April 30, 1999 compared to $19.4 million in the 1998 period. The increase is primarily attributable to interest incurred on Renco Steel's $120.0 million principal amount 10 7/8% Senior Secured Notes due 2005 (Senior Secured Notes) which were issued on February 3, 1998. Interest, investment and other income, net, was $4.2 million in the first six months of 1999 compared to $1.3 million in the first six months of 1998 due to interest earned on significantly higher cash and cash equivalent balances at WCI, and investment income at Renco Steel. As a result of the items discussed above, the Company incurred a PAGE 19 loss before taxes of $13.1 million in 1999 compared to income before taxes of $12.3 million in 1998. Effective November 1, 1998, the Company was designated as a qualified subchapter S subsidiary by Renco. Accordingly, the Company is generally not subject to income taxes and recognized an income tax benefit of $21.5 million during the three months ended January 31, 1999, representing the elimination of net deferred tax liabilities recorded as of October 31, 1998. LIQUIDITY AND CAPITAL RESOURCES Renco Steel In February 1998, Renco Steel issued the Senior Secured Notes which are secured by the stock of WCI. Interest on the Senior Secured Notes is payable semi-annually in arrears on February 1, and August 1 of each year. Renco Steel's liquidity requirements result from its debt service obligations related to the Senior Secured Notes, as well as to a nominal extent, general corporate overhead. Renco Steel has met these requirements from existing cash balances and through distributions from WCI, as permitted under the terms of WCI's outstanding indebtedness. At April 30, 1999, Renco Steel had available cash and investment balances of $17.1 million. Renco may also make contributions or advances to Renco Steel to meet its debt service obligations, however, Renco has no obligation to do so. A source of liquidity for Renco Steel to meet its debt service obligations has been available payments from WCI under the tax sharing agreement. On January 15, 1999, Renco filed an election, with the consent of its shareholders, with the Internal Revenue Service to change its taxable status from that of a subchapter C corporation to that of a subchapter S corporation, effective November 1, 1998. At the same time, Renco designated Renco Steel and WCI as qualified subchapter S subsidiaries. (See Note 5 to Part I Financial Statements of Renco Steel Holdings Inc., Item 1). As a result of such election, Renco Steel generally will not be receiving income tax payments from WCI pursuant to the tax sharing agreement. The effect of this is the loss of cash generated from the tax benefit, if any, derived from Renco Steel's interest expense. This may be partially offset by an increase in allowable dividends payable by WCI under the terms of WCI's indenture. Management believes that this change in tax status will not have a material adverse effect on Renco Steel and its ability to meet its debt service obligations. The ability of Renco Steel to meet its debt service obligations is dependent upon WCI's operating performance and financial PAGE 20 results and the performance of its investments, other than in WCI (Other Investments). WCI's operating performance and financial results will be subject to financial, economic, political, competitive and other factors affecting WCI, many of which are beyond WCI's control. WCI incurred a loss of $2.8 million in the first six months of 1999 after generating a profit of $0.6 million in the current quarter. Production and sales at WCI returned to more normal levels late in the second quarter of 1999. If recent conditions at WCI continue, a dividend distribution to Renco Steel in late 1999 or soon thereafter could be anticipated. Such dividends are generally limited to 50% of WCI's cumulative earnings since October 31, 1996. The indenture governing the Senior Secured Notes contains numerous covenants and prohibitions that limit the financial activities of Renco Steel, including, among others, limitations on the incurrence of additional indebtedness and additional liens and the ability to pay dividends. The ability of Renco Steel to comply with such covenants will be dependent upon WCI's future performance. Cash provided by operating activities was $15.4 million for the six months ended April 30, 1999 compared to $57.4 million for the 1998 period. The lower operating cash flow in 1999 compared to 1998 resulted from a decrease in income before taxes as described above, and from changes in working capital at WCI. Cash used in investing activities was $3.2 million during the first six months of 1999, compared with a use of cash of $25.0 million in the 1998 period. WCI's capital expenditures in the current six month period were $4.0 million less than in the prior period and Renco Steel's proceeds from the sale of Other Investments provided $2.5 million, net of purchases. In the 1998 period, $15.5 million was expended to purchase Renco Steel's Other Investments. Capital expenditures for fiscal 1999 are expected to be $15.0 million. Management has funded such expenditures in 1999 and 1998 from existing cash balances and cash provided by operations. At April 30, 1999, WCI had commitments for capital expenditures of approximately $2.0 million. WCI WCI's liquidity requirements result from capital investments, working capital requirements, postretirement health care and pension funding, and interest expense. WCI has met these requirements in each fiscal year since 1992 from cash balances and cash provided by operating activities. WCI's primary sources of liquidity as of April 30, 1999 consisted of cash and cash equivalents of $78.2 million and available borrowing under its $100 million revolving credit facility (Revolving Credit Facility PAGE 21 of WCI). The Revolving Credit Facility of WCI has a maximum borrowing limit of $100 million, is secured by eligible inventories and receivables, as defined therein, and expires on December 29, 1999. As of April 30, 1999, WCI had no borrowings outstanding under the Revolving Credit Facility of WCI, with a borrowing limit of $84.9 million based on eligible inventories and receivables, net of $6.5 million in outstanding letters of credit. Management believes that it has sufficient liquidity to support its operations for the foreseeable future. Cash provided by operating activities was $21.7 million for the six months ended April 30, 1999 compared to $55.3 million for the 1998 period. The lower operating cash flow in 1999 compared to 1998 resulted from a decrease in income before taxes as described above and from changes in working capital. Capital expenditures were $5.6 million and $9.6 million during the six months ended April 30, 1999 and 1998, respectively, and are estimated to be approximately $15 million for all of fiscal 1999. Management has funded capital expenditures in 1999 and 1998 through cash balances and cash provided by operating activities. At April 30, 1999, WCI had commitments for capital expenditures of approximately $2.0 million. The Revolving Credit Facility of WCI and WCI's 10% Senior Secured Notes due 2004 (Senior Secured Notes of WCI) contain numerous covenants and prohibitions that limit the financial activities of WCI, including requirements that WCI satisfy certain financial ratios which limit the incurrence of additional indebtedness. The ability of WCI to meet its debt service requirements and to comply with such covenants will be dependent upon future operating performance and financial results of WCI, which will be subject to financial, economic, political, competitive and other factors affecting WCI, many of which are beyond its control. WCI paid no dividends during the six months ended April 30, 1999 and, under the terms of the Senior Secured Notes of WCI indenture, was not permitted to pay dividends at April 30, 1999. Year 2000 Business Matters Many information and process control systems used in the current business environment were designed to use only two digits in the date field and thus may not function properly in or after the year 2000. Over the past several years, WCI has been assessing and modifying its business systems to be year 2000 ready and has completed the required program changes and the replacement/upgrading of purchased systems. WCI has completed testing of approximately 95% of the applications and, after completing additional remediation on approximately 5% of the programs tested, has found them to be year 2000 ready. WCI completed a comprehensive enterprise-wide test for its business PAGE 22 systems in March 1999. Based on the results of this test, WCI believes that its critical business systems are year 2000 ready. WCI has completed an inventory and assessment of its process control environment including automation, instrumentation and components with embedded chips, with approximately 90% of the assessed inventory being year 2000 ready. WCI expects to complete remediation and testing of the process control systems and components, including integration tests, by June 1999. WCI does not expect year 2000 issues related to its business systems or process control environment to cause any significant disruption to operations. WCI incurred $0.3 million of incremental costs to address year 2000 issues during the six months ended April 30, 1999 and, based on information available at this time, estimates that it will incur additional incremental costs of approximately $0.5 million during the remainder of 1999. In conjunction with its efforts to achieve year 2000 readiness, WCI is also monitoring the status of the year 2000 readiness programs at its significant suppliers and business partners through questionnaires which were sent to each such entity. WCI has received responses from approximately 87% of these entities. WCI is evaluating these responses and has made and intends to make additional inquiries of critical suppliers during 1999 to monitor the status of their year 2000 readiness efforts. WCI is using information learned from this process to develop its contingency plans to mitigate the impact that may occur if its critical suppliers are not year 2000 ready on a timely basis. While WCI is developing contingency plans for the sourcing and transportation of raw material components critical to its operations, WCI is presently dependent on a single source for certain of its energy, raw materials and transportation needs. If certain vendors are unable to supply the raw materials, energy or transportation services on a timely basis in the year 2000, it could result in WCI being unable to operate or require WCI to operate at a reduced level. In addition, the lack of accurate and timely year 2000 information from suppliers of automation and process control systems and components or suppliers' inability to provide year 2000 ready replacement components could result in WCI being unable to operate, or require WCI to operate at a reduced level, in the year 2000. Accounting Standards In March 1998, the American Institute of Certified Public Accounts issued its Statement of Position No. 98-1, "Accounting for the Costs of Computer Software Developed or Obtained for Internal Use" ("SOP 98-1"). SOP 98-1 provides guidelines for companies to capitalize or expense as incurred costs to develop or obtain internal-use software. The Company adopted SOP 98-1 effective November 1, 1998. The adoption of SOP 98-1 did not have a material impact on the Company's results of operations for PAGE 23 the six months ended April 30, 1999. Labor Matters Most of WCI's hourly employees are represented by the USWA, with which WCI has a four-year collective bargaining agreement that expires September 1, 1999. While WCI does not expect any disruption to its operations as a result of the expiration of the current agreement, WCI has experienced such disruptions in the past and no assurance can be given that there will not be a disruption to operations at the expiration of this agreement. WCI is unable to estimate the effect on its results of operations that a new labor agreement may have. Several large integrated steel producers contracts with the USWA expire on July 31, 1999. Customers may require these integrated producers to increase steel inventories prior to the expiration of the labor agreements as a hedge against any potential work stoppage. If there are no work stoppages, the excess inventories produced prior to the contract expiration could result in a supply-demand imbalance which could adversely effect WCI's shipments in the fourth fiscal quarter. Forward-Looking Statements This report includes "forward-looking statements" which involve known and unknown risks, uncertainties and other important factors that could cause the actual results, performance or achievements of the Company to differ materially from any future results, performance or achievements expressed or implied by such forward-looking statements. Such risks, uncertainties and other important factors include, among others: general economic and business conditions; increasing industry capacity and levels of imports of steel or steel products; industry trends, including product pricing; competition; currency fluctuations; the loss of any significant customers; availability of qualified personnel; effects of future collective bargaining agreements; major equipment failures; changes in, or the failure or inability to comply with, government regulation, including, without limitation, environmental regulations; the outcome of pending environmental and other legal matters and the performance of the Other Investments. These forward-looking statements speak only as of the date of this report. The Company expressly disclaims any obligation or undertaking to disseminate any updates or revisions to any forward-looking statement contained herein to reflect any change in the Company's expectations with regard thereto or any change in events, conditions or circumstances on which any such statement is based. PAGE 24 PART II - OTHER INFORMATION RENCO STEEL HOLDINGS, INC. ITEM 1. LEGAL PROCEEDINGS For information as to the environmental matters and employee litigation described in the Company's Form 10-K for the year ended October 31, 1998, see Part I, Note 4 to Item 1, Financial Statements. Leonard v. WCI Steel, Inc. -------------------------- Reference is made to the description of this action in the Company's Form 10-K for the year ended October 31, 1998, see Part I, Item 3. Legal Proceedings. In March 1999, the court dismissed the plaintiff's appeal of the directed verdict in favor of WCI. Thomas C. Williams, etc. v. WCI Steel, Inc. ------------------------------------------- Reference is made to the description of this action contained in the Company's annual report on Form 10-K for the year ended October 31, 1998. In March 1999, the appellate court upheld the dismissal of the claims under ERISA and common law, but reversed the dismissal of the NLRA claim and remanded to the district court for further proceedings. United States v. WCI Steel, Inc. -------------------------------- Reference is made to the description of these actions in the Company's Form 10-K for the year ended October 31, 1998, see Part I, Item 1. Business. Consent decrees embodying settlements reached between WCI and the EPA in the Clean Water Act and Clean Air Act civil actions, which have been approved and entered by the court, provide for $1.74 million in cash penalties and for injunctive relief and supplemental environmental projects estimated to cost between $1.7 million and $2.2 million that will be expended over two years. The largest of the projects to be undertaken as part of the settlement involves sediment removal from the Mahoning River at an estimated cost of $750,000 but PAGE 25 not to exceed $1 million. WCI had previously established reserves to provide for the estimated settlement and related costs and does not expect the settlement to result in any charge to earnings. The action against WCI under the Resource Conservation and Recovery Act remains pending and is not affected by these settlements. See note 4 to Item 1. Financial Statements. ITEM 6. EXHIBITS and REPORTS ON FORM 8-K (a) Exhibits: A list of the exhibits required to be filed as part of this Report on Form 10-Q is set forth in the "Exhibit Index" which immediately precedes such exhibits, and is incorporated herein by reference. (b) Reports on Form 8-K: No report on Form 8-K was filed during the quarter ended April 30, 1999. PAGE 26 RENCO STEEL HOLDINGS, INC. SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. RENCO STEEL HOLDINGS, INC. (registrant) Date: June 11, 1999 /s/ James N. Chapman ----------------------------- James N. Chapman President (principal executive officer) /s/ Roger L. Fay ----------------------------- Roger L. Fay Vice President and Chief Financial Officer (principal financial and accounting officer) PAGE 27 RENCO STEEL HOLDINGS, INC. EXHIBIT INDEX Exhibit Number Description 27. Financial Data Schedule