UNITED STATES SECURITIES AND EXCHANGE COMMISSION WASHINGTON, D.C. 20549 ---------------------------------- FORM 8-K CURRENT REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 Date of Report (Date of earliest event reported): August 9, 2010 ZOLTEK COMPANIES, INC. (Exact name of registrant as specified in its charter) MISSOURI 0-20600 43-1311101 (State or other (Commission File (I.R.S. Employer jurisdiction of Number) Identification organization) Number) 3101 MCKELVEY ROAD ST. LOUIS, MISSOURI 63044 (Address of principal executive offices) (Zip Code) (314) 291-5110 (Registrant's telephone number, including area code) NOT APPLICABLE (Former name or former address if changed since last report) ---------------------------------- Check the appropriate box below if the Form 8-K filing is intended to simultaneously satisfy the filing obligation of the Registrant under any of the following provisions: [ ] Written communications pursuant to Rule 425 under the Securities Act (17 CFR 230.425) [ ] Soliciting material pursuant to Rule 14a-12 under the Exchange Act (17 CFR 240.14a-12) [ ] Pre-commencement communications pursuant to Rule 14d-2(b) under the Exchange Act (17 CFR 240.14d-2(b)) [ ] Pre-commencement communications pursuant to Rule 13e-4(c) under the Exchange Act (17 CFR 240.13e-4(c)) -1- ITEM 2.02 RESULTS OF OPERATIONS AND FINANCIAL CONDITION. On August 9, 2010, Zoltek Companies, Inc. (the "Registrant") issued a press release announcing its financial results for the quarter ended June 30, 2010. A copy of the press release is attached hereto and incorporated herein as Exhibit 99.1. The information in this Item 2.02 of Form 8-K, including Exhibit 99.1 attached hereto, shall not be deemed "filed" for purposes of Section 18 of the Securities Exchange Act of 1934, as amended, or otherwise subject to the liabilities of that section. ITEM 9.01 FINANCIAL STATEMENTS AND EXHIBITS. (a) Financial statements of businesses acquired. Not applicable. (b) Pro forma financial information. Not applicable. (c) Exhibits. See Exhibit Index. -2- SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. Dated: August 11, 2010 ZOLTEK COMPANIES, INC. By /s/ Zsolt Rumy ------------------------------------ Zsolt Rumy Chief Executive Officer -3- EXHIBIT INDEX Exhibit Number Description - ------ ----------- 99.1 Press Release, dated August 9, 2010. -4- ZOLTEK COMPANIES, INC. SUMMARY FINANCIAL RESULTS (Amounts in thousands, except share and per share data) (Unaudited) Three Months Ended ------------------------- June 30, June 30, 2010 2009 ------------------------- Net sales $42,448 $30,306 Cost of sales, excluding available unused capacity costs 34,333 21,515 Available unused capacity costs 3,460 2,631 ------------------------- Gross profit 4,655 6,160 Application and development costs 2,079 2,063 Selling, general and administrative expenses 3,455 4,322 ------------------------- OPERATING LOSS (879) (225) Interest income 3 18 (Loss) gain on foreign currency transactions (361) 842 Other income 155 51 Gain on derivative liabilities 737 - Interest expense, excluding amortization of financing fees and debt discount (83) (305) Amortization of financing fees and debt discount - (1,137) ------------------------- LOSS BEFORE INCOME TAXES (428) (756) Income tax expense 16 673 ------------------------- NET LOSS ($444) ($1,429) ========================= Basic and diluted loss per share ($0.01) ($0.04) Weighted average common shares outstanding - basic 34,405 34,396 Weighted average common shares outstanding - diluted 34,405 34,396 -5- ZOLTEK COMPANIES, INC. SUMMARY FINANCIAL RESULTS (Amounts in thousands, except share and per share data) (Unaudited) Nine Months Ended ------------------------ June 30, June 30, 2010 2009 ------------------------ Net sales $97,344 $104,941 Cost of sales, excluding available unused capacity costs 76,776 75,020 Available unused capacity costs 10,514 4,382 ------------------------ Gross profit 10,054 25,539 Application and development costs 6,029 5,513 Selling, general and administrative expenses 12,699 14,726 OPERATING (LOSS) INCOME (8,674) 5,300 Interest income 17 343 (Loss) gain on foreign currency transactions (397) 2,092 Other income (expense), net (476) (409) Gain on derivative liabilities 1,870 - Interest expense, excluding amortization of financing fees and debt discount (347) (1,250) Amortization of financing fees and debt discount (289) (4,694) ------------------------ (LOSS) INCOME BEFORE INCOME TAXES (8,296) 1,382 Income tax expense (benefit) (2,383) 1,803 ------------------------ NET LOSS ($5,913) ($421) ======================== Basic and diluted loss per share ($0.17) ($0.01) Weighted average common shares outstanding - basic 34,416 34,401 Weighted average common shares outstanding - diluted 34,416 34,401 -6- ZOLTEK COMPANIES, INC. CONSOLIDATED BALANCE SHEET (Amounts in thousands, except share and per share data) (Unaudited) June 30, September 30, 2010 2009 ----------------------------- ASSETS - ----------------------------------------------------------------------------------------------------------- Current assets: Cash and cash equivalents $18,618 $20,943 Accounts receivable, less allowance for doubtful accounts of $186 and $2,356, respectively 28,966 30,507 Inventories, net 35,308 48,058 Other current assets 8,435 10,100 ----------------------------- Total current assets 91,327 109,608 Property and equipment, net 219,166 256,910 Other assets 205 327 ----------------------------- Total assets $310,698 $366,845 ============================= LIABILITIES AND SHAREHOLDERS' EQUITY - ----------------------------------------------------------------------------------------------------------- Current liabilities: Borrowings under credit lines $7,980 $12,277 Current maturities of long-term debt 1,006 4,159 Trade accounts payable 5,886 9,408 Accrued expenses and other liabilities 7,587 6,845 Construction payables 592 792 ----------------------------- Total current liabilities 23,051 33,481 Long-term debt, less current maturities - 981 Hungarian grant, long-term 8,069 10,228 Deferred tax liabilities 2,289 6,690 Derivative liabilities 1,408 - ----------------------------- Total liabilities 34,817 51,380 ----------------------------- Commitments and contingencies Shareholders' equity: Preferred stock, $.01 par value, 1,000,000 shares authorized, no shares issued and outstanding - - Common stock, $.01 par value, 50,000,000 shares authorized, 34,401,942 and 34,424,441 shares issued and outstanding at June 30, 2010 and September 30, 2009, respectively 344 344 Additional paid-in capital 480,315 494,311 Accumulated other comprehensive loss (50,637) (18,405) Accumulated deficit (154,141) (160,785) ----------------------------- Total shareholders' equity 275,881 315,465 ----------------------------- Total liabilities and shareholders' equity $310,698 $366,845 ============================= -7- ZOLTEK COMPANIES, INC. OPERATING SEGMENTS SUMMARY (Amounts in thousands) (Unaudited) THREE MONTHS ENDED JUNE 30, 2010 ---------------------------------------------------------- CARBON TECHNICAL CORPORATE/ FIBERS FIBERS OTHER TOTAL ---------------------------------------------------------- Net sales $35,260 $6,771 $417 $42,448 Cost of sales, excluding available unused capacity costs 28,914 5,187 232 34,333 Available unused capacity costs 3,189 271 - 3,460 Gross profit 3,157 1,313 185 4,655 Operating income (loss) 1,279 1,065 (3,223) (879) Depreciation 3,369 349 212 3,930 Capital expenditures 757 16 - 773 THREE MONTHS ENDED JUNE 30, 2009 ---------------------------------------------------------- CARBON TECHNICAL CORPORATE/ FIBERS FIBERS OTHER TOTAL ---------------------------------------------------------- Net sales $25,012 $4,652 $642 $30,306 Cost of sales, excluding available unused capacity costs 17,204 3,729 582 21,515 Available unused capacity costs 2,392 239 - 2,631 Gross profit 5,416 684 60 6,160 Operating income (loss) 2,284 297 (2,806) (225) Depreciation 3,259 413 296 3,968 Capital expenditures 2,374 47 - 2,421 NINE MONTHS ENDED JUNE 30, 2010 ---------------------------------------------------------- CARBON TECHNICAL CORPORATE/ FIBERS FIBERS OTHER TOTAL ---------------------------------------------------------- Net sales $78,856 $17,174 $1,314 $97,344 Cost of sales, excluding available unused capacity costs 62,293 13,469 1,014 76,776 Available unused capacity costs 9,349 1,165 - 10,514 Gross profit 7,214 2,540 300 10,054 Operating income (loss) 944 1,857 (11,475) (8,674) Depreciation 10,082 1,241 1,024 12,347 Capital expenditures 1,966 528 384 2,878 NINE MONTHS ENDED JUNE 30, 2009 ---------------------------------------------------------- CARBON TECHNICAL CORPORATE/ FIBERS FIBERS OTHER TOTAL ---------------------------------------------------------- Net sales $86,641 $16,407 $1,893 $104,941 Cost of sales, excluding available unused capacity costs 61,085 12,363 1,572 75,020 Available unused capacity costs 3,594 788 - 4,382 Gross profit 21,962 3,256 321 25,539 Operating income (loss) 13,518 1,430 (9,648) 5,300 Depreciation 9,923 1,222 849 11,994 Capital expenditures 14,737 584 154 15,475 -8-