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THE DIXIE GROUP, INC.
NOTES TO CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
(UNAUDITED)
(dollars in thousands, except per share data)
NOTE A - BASIS OF PRESENTATION
The accompanying unaudited consolidated condensed financial statements have been prepared in accordance with U.S. generally accepted accounting principles for interim financial statements which do not include all the information and footnotes required by such accounting principles for annual financial statements. In the opinion of management, all adjustments (generally consisting of normal recurring accruals) considered necessary for a fair presentation have been included in the accompanying financial statements. The financial statements should be read in conjunction with the financial statements and notes thereto included in the Company's 2009 Annual Report on Form 10-K filed with the Securities and Exchange Commission, which includes consolidated financial statements for the fiscal year ended December 26, 2009. Operating results for the three month and six month periods ended June 26, 2010 are not necessarily indicative of the resul ts that may be expected for the entire 2010 year.
The Company evaluated subsequent events through the date the financial statements were issued.
The Company is in one line of business, carpet manufacturing.
NOTE B - RECENT ACCOUNTING PRONOUNCEMENTS
In June 2009, the Financial Accounting Standards Board ("FASB") issued authoritative guidance on accounting for transfers of financial assets. This guidance was issued to improve the relevance, representational faithfulness, and comparability of the information that a reporting entity provides in its financial statements about a transfer of financial assets; the effects of a transfer on its financial position, financial performance, and cash flows; and a transferor's continuing involvement, if any, in transferred financial assets. This guidance is effective for fiscal years and interim periods beginning after November 15, 2009. The adoption of this statement did not have a material effect on the Company's financial position or results of operations.
In June 2009, the FASB issued amended authoritative guidance to address the elimination of the concept of a qualifying special purpose entity. This guidance also replaces the quantitative-based risks and rewards calculation for determining which enterprise has a controlling financial interest in a variable interest entity with an approach focused on identifying which enterprise has the power to direct the activities of a variable interest entity and the obligation to absorb losses of the entity or the right to receive benefits from the entity. Additionally, the guidance provides more timely and useful information about an enterprise's involvement with a variable interest entity. This guidance is effective for fiscal years and interim periods beginning after November 15, 2009. The adoption of this statement did not have a material effect on the Company's financial position or results of operations.
NOTE C - STOCK COMPENSATION EXPENSE
The Company recognizes compensation expense relating to share-based payments based on the fair value of the equity or liability instrument issued. The number of shares to be issued is determined by dividing the specified dollar value of the award by the market value per share on the grant date. Pursuant to a policy adopted by the Compensation Committee of the Board of Directors applicable to awards granted for 2009 and 2010, $5.00 per share will be used as the market value per share to calculate the number of shares to be issued if the market value per share is less than $5.00 per share on the grant date.
The Company's stock compensation expense was $262 and $497 for the three and six months ended June 26, 2010 and $314 and $634 for the three and six months ended June 27, 2009, respectively.
On March 2, 2010, the Company granted 100,940 shares of restricted stock to officers and other key employees. The grant-date fair value of the awards was $266, or $2.635 per share and will be recognized as stock compensation expense over the vesting periods which range from 2 to 17 years from the date the awards were granted. Each award is subject to a continued service condition. The fair value of each share of restricted stock awarded was equal to the market value of a share of the Company's Common Stock on the grant date.
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THE DIXIE GROUP, INC.
NOTES TO CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
(UNAUDITED)
(dollars in thousands, except per share data) - Cont'd.
NOTE D - RECEIVABLES
Receivables are summarized as follows:
| | | | | | | | |
| | | | | June 26, 2010 | | | December 26, 2009 |
Customers, trade | | $ | 23,030 | | $ | 18,522 |
Income taxes | | | 87 | | | 6,953 |
Other receivables | | | 1,467 | | | 1,412 |
Gross receivables | | | 24,584 | | | 26,887 |
Less allowance for doubtful accounts | | | (610) | | | (737) |
Net receivables | | $ | 23,974 | | $ | 26,150 |
The Company had notes receivable in the amount of $419 at June 26, 2010 and December 26, 2009. The current portions of notes receivable are included in other receivables above and the non-current portions are included in other long-term assets in the Company's consolidated condensed balance sheets.
NOTE E - INVENTORIES
Inventories are stated at the lower of cost or market. Cost is determined using the last-in, first-out (LIFO) method, which generally matches current costs of inventory sold with current revenues, for substantially all inventories. Reduction of inventory quantities in 2009 resulted in liquidations of LIFO inventories carried at lower costs established in prior years, which decreased cost of sales by $1,020 for the three and six month periods ended June 27, 2009. Inventories are summarized as follows:
| | | | | | |
| | | June 26, 2010 | | | December 26, 2009 |
Raw materials | $ | 19,174 | | $ | 17,048 |
Work-in-process | | 11,263 | | | 9,357 |
Finished goods | | 35,506 | | | 35,288 |
Supplies, repair parts and other | | 348 | | | 361 |
LIFO reserve | | (7,125) | | | (6,898) |
Total inventories | $ | 59,166 | | $ | 55,156 |
NOTE F - GOODWILL
Because economic conditions in the carpet industry deteriorated in the first quarter of 2009, the Company reduced its expectations for the future sales and profitability of the reporting unit ("Fabrica") that had goodwill remaining and tested goodwill for impairment. As a result of the measurement, the remaining goodwill associated with the 2000 acquisition of Fabrica was determined to be impaired; accordingly, the Company recorded a non-cash goodwill impairment loss of $31,406 in the first quarter of 2009.
NOTE G - ACCRUED EXPENSES
Accrued expenses are summarized as follows:
| | | | | | | | | | |
| | | | | | | June 26, 2010 | | | December 26, 2009 |
Compensation and benefits | | | | $ | 4,925 | | $ | 3,949 |
Provision for customer rebates, claims and allowances | | | 3,749 | | | 3,895 |
Outstanding checks in excess of cash | | | | | 3,545 | | | 1,579 |
Other | | | | | | 5,666 | | | 4,468 |
Total accrued expenses | | | | $ | 17,885 | | $ | 13,891 |
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8
THE DIXIE GROUP, INC.
NOTES TO CONSOLIDATED CONDENSED FINANCIAL STATEMENTS
(UNAUDITED)
(dollars in thousands, except per share data) - Cont'd.
NOTE H - PRODUCT WARRANTY RESERVES
The Company generally provides product warranties related to manufacturing defects and specific performance standards for its products. At the time sales are recorded, the Company records reserves for the estimated costs of defective products and failure of its products to meet applicable performance standards. The level of reserves the Company establishes is based primarily upon historical experience and evaluation of pending claims. Product warranty reserves are included in accrued expenses in the Company's consolidated condensed balance sheets. The following is a summary of the Company's warranty activity:
Expenses associated with discontinued operations in 2010 and 2009 primarily consisted of expenses for workers' compensation, and to a lesser extent, other obligations related to businesses sold.
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Item 2.
Management's Discussion and Analysis of Results of Operations and Financial Condition
The following is presented to update the discussion of results of operations and financial condition included in our 2009 Annual Report on Form 10-K filed with the Securities and Exchange Commission.
CRITICAL ACCOUNTING POLICIES
Our critical accounting policies were outlined in Management's Discussion and Analysis of Results of Operations and Financial Condition in our 2009 Annual Report on Form 10-K filed with the Securities and Exchange Commission. There have been no changes to those critical accounting policies subsequent to the date of that report.
OVERVIEW
Demand for products manufactured by the United States carpet industry and our business has been significantly affected by declining demand as tighter credit conditions, lower consumer confidence and other economic factors reduced the level of new residential housing construction, the sales and refurbishment of existing homes and more recently, the levels of commercial construction and refurbishment activity. As a result of these factors, our sales declined in the year-over-year comparisons during each of the last three years and over 38% for the three year period ended December 26, 2009. During this same three year period, sales for the carpet industry were down approximately 31%. During this period, unit production in the carpet industry declined for the fourth consecutive year to a level at 60% of its peak in early 2006. In the latter part of 2008, our sales began slowing at a greater rate than the sales of the carpet industry. &nbs p;We believe our results reflect the impact of the overall downturn as it reached the higher end of the market where our business is concentrated. We have been reducing costs and conserving capital aggressively in an effort to return our Company to profitability at current sales levels. Certain raw material prices have increased in 2010 and we have implemented sales price increases to recoup these cost increases.
Although the timing of the economic recovery and impact on the markets we serve is still uncertain, we have seen improvement in residential carpet markets in both the quarterly and year-to-date comparisons for 2010 versus 2009 and in the second quarter of 2010 compared with the first quarter of 2010. However, we believe conditions affecting certain commercial carpet markets may continue to negatively affect demand.
During the second quarter of 2010, sales volume in the carpet industry increased approximately 2% with commercial carpet markets down approximately 2% and residential carpet markets up approximately 4% compared with the second quarter of 2009. In the same period, our total carpet sales increased approximately 13% with residential carpet up approximately 19% and commercial carpet flat. Our sales improvement during the second quarter of 2010 compared with 2009 was primarily a result of improvement in our residential markets relative to the overall market. We believe our position in the upper-end of the market will permit us to benefit from improved conditions and grow our sales at a rate that will exceed the rate of growth of the carpet industry, as and when economic conditions improve further.
FACILITY CONSOLIDATIONS AND COST REDUCTION PLANS
In response to the difficult economic conditions, we developed plans in the fourth quarter of 2008 to reduce costs by consolidating our Eton, Georgia carpet tufting operation into our Atmore, Alabama tufting, dyeing and finishing facilities, consolidating our Santa Ana, California tufting operations into our Santa Ana, California dying, finishing and distribution facility and making organizational and other changes to reduce staff and expenses throughout our Company. The consolidation of our East Coast tufting operations was substantially completed in the first quarter of 2009 along with the organizational and staff reductions. The consolidation of our West Coast operations was completed during the fourth quarter of 2009. These actions better align our operations with current business activity levels and reduce cost.
Including $33 thousand of cost incurred in the first six months of 2010, expenses incurred for the consolidation and organizational changes associated with the 2008 consolidation and cost reduction plan were $5.6 million since inception in the third quarter of 2008. Cost recognized included $3.2 million of costs to consolidate facilities, $1.1 million of severance and employee relocation expenses and $1.3 million of estimated costs associated with the exit of our leased facility in Santa Ana, California.
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During the third quarter of 2009, we developed and began implementing a plan to realign our organizational structure to further reduce cost and streamline operations. Under the plan, we combined our three residential carpet units into one business with three distinct brands. As a result, our residential business is organized much like our commercial carpet business and more like the rest of the industry. Costs of this realignment include severance, limited employee relocation expenses, and computer systems conversion expenses required to support the realignment. The realignment was substantially complete in the fourth quarter of 2009. Including $300 thousand of cost incurred in the first six months of 2010, costs incurred under this realignment plan were $1.2 million. We estimate remaining costs of approximately $105 thousand, related to systems modification cost and associate relocation obligations, will be incurred durin g 2010 pertaining to this plan.
In addition to the facilities consolidations, employee reductions and the organizational realignment, we suspended our match of certain 401(k) contributions for 2009 and lowered the compensation of our exempt salaried associates in March 2009. We have currently not reinstated the 401(k) match or restored salary reductions. These actions had a positive impact on our results in 2009 and 2010 and we believe have resulted in additional improvements in operational capabilities, increased fixed cost absorption and further facilitated other cost reductions during 2010.
GOODWILL IMPAIRMENT - 2009
Because economic conditions in the carpet industry deteriorated significantly in the first quarter of 2009, we performed impairment testing of the remaining goodwill associated with our Fabrica reporting unit. The measurement resulted in the impairment of the remaining goodwill associated with the 2000 acquisition of Fabrica International, Inc.; accordingly, we recorded a non-cash goodwill impairment loss of $31.4 million in the first quarter of 2009.
RESULTS OF OPERATIONS
The following table sets forth certain elements of our continuing operating results as a percentage of net sales for the periods indicated:
| | | | | | | |
| Three Months Ended | | Six Months Ended |
| June 26, 2010 | | June 27, 2009 | | June 26, 2010 | | June 27, 2009 |
Net sales | 100.0 % | | 100.0 % | | 100.0 % | | 100.0 % |
Cost of sales | 74.2 % | | 72.7 % | | 74.8 % | | 76.1 % |
Gross profit | 25.8 % | | 27.3 % | | 25.2 % | | 23.9 % |
Selling and administrative expense | 25.4 % | | 28.3 % | | 26.8 % | | 30.4 % |
Other operating income | (0.1)% | | (0.6)% | | (0.1)% | | (0.3)% |
Other operating expense | 0.2 % | | 0.3 % | | 0.2 % | | 0.3 % |
Facility consolidation and severance expenses | 0.2 % | | 0.2 % | | 0.3 % | | 1.7 % |
Impairment of goodwill | 0.0 % | | 0.0 % | | 0.0 % | | 31.3 % |
Operating income (loss) | 0.1 % | | (0.9)% | | (2.0)% | | (39.5)% |
Net Sales. Net sales for the quarter ended June 26, 2010 were $59.1 million, an increase of 12.3%, compared with sales of $52.6 million for the year-earlier quarter. Net sales for the first six months of 2010 were $109.5 million, an increase of 9.3%, compared with sales of $100.2 million for the first six months of 2009. Our year-over-year sales comparison reflected a 12.8% increase in net carpet sales for the second quarter of 2010, with net sales of residential carpet up 19.3% and net sales of commercial carpet flat versus the 2009 period. For the first six months of 2009, the sales comparison reflected an increase of 9.8% in net carpet sales, with net sales of residential carpet up 17.0% and net sales of commercial carpet down 4.0%.
Cost of Sales. Cost of sales as a percentage of net sales increased 1.5% in the second quarter of 2010 compared with the second quarter of 2009 and decreased 1.3% for the first six months of 2010 compared with the same periods in 2009. The second quarter and first six months of 2009 included a reduction in costs of sales as a result of LIFO tier liquidations of $1.0 million, or a reduction of cost of sales as a percentage of sales of 1.9% and 0.9% in the second quarter and first six months of 2009, respectively. Cost of sales was positively affected in the second quarter and first six months of 2010 compared with the 2009 periods as a result of the benefits from cost saving initiatives implemented during 2009. Additionally, the first quarter of 2009 included the negative effects for lower absorption of fixed costs as operations were scaled back to reduce inventories; thereby reflecting greater improvements in cost of sal es in the 2010 versus 2009 six month comparison.
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Gross Profit. Gross profit dollars increased $0.9 million in the second quarter of 2010 and $3.6 million for the first six months of 2010 compared with the same periods in 2009 due primarily to higher sales volume.
Selling and Administrative Expenses. Selling and administrative expenses decreased as a percentage of sales by 2.9% and 3.6% in the second quarter of 2009 and the first six months of 2010 respectively, compared with the same periods in 2009. The lower selling and administrative expenses as a percentage of net sales reflect the effects of our cost reduction initiatives and the effects of higher sales volume on the fixed components of these expenses.
Other Operating Income. Other operating income decreased $245 thousand in the second quarter of 2010 and $228 thousand for the first six months of 2010 compared with the same periods in 2009. The decreases were primarily a result of higher gains from the sale of operating assets in 2009.
Other Operating Expense. Other operating expense decreased $33 thousand in the second quarter of 2010 and $85 thousand for the first six months of 2010 compared with the same periods of 2009. The decrease in these expenses is primarily due to a lower level of miscellaneous expenses in the 2010 reporting periods.
Facility Consolidation and Severance Expenses and Goodwill Impairment. During the second quarter and first six months of 2010, we recorded $122 thousand and $333 thousand respectively, of expenses primarily related to associate relocation obligations and completion of computer systems modifications under our restructuring initiatives that were begun in 2008 and 2009. During the second quarter and first six months of 2009, we recorded $117 thousand and $1.7 million respectively, of expenses related to facilities consolidations and severance cost under our restructuring plans. We recorded a $31.4 million non-cash charge in the first quarter of 2009 to write-off the remainder of our goodwill based on our assessment of its carrying value compared to its estimated recoverability.
Operating Income (Loss). Our operating income was $59 thousand, or 0.1% of net sales, in the second quarter of 2010 compared with an operating loss of $458 thousand, or 0.9% of net sales, in the second quarter of the prior year. For the first six months of 2010, our operating loss was $2.2 million, compared with an operating loss of $39.6 million, in the first six months of 2009. For the first six months of 2009, the operating loss included $31.4 million of non-cash expenses related to impairment of goodwill and facility consolidations and severance of $1.7 million, or $1.4 million higher than the level of consolidation expenses in the first six months of 2010.
Interest Expense. Interest expense decreased $328 thousand in the second quarter of 2010 and $579 thousand for the first six months of 2010 compared with the same periods in 2009, principally as a result of lower levels of debt in 2010.
Other Income. Other income was relatively unchanged in the second quarter of 2010 compared with the second quarter of 2009. Other income decreased $297 in the first six months of 2010 versus the same period in 2009 due to gains from the sale of available-for-sale securities in 2009.
Other Expense.Other expense increased by $307 thousand and $296 thousand in the second quarter and first six months respectively, compared with the 2009 reporting periods. The 2010 periods included a charge of $300 thousand related to an interest rate swap agreement.
Income Tax Benefit. Our effective income tax benefit rate was 48.2% in the second quarter of 2010 and 35.0% for the first six months of 2010, compared with an effective income tax benefit rate of 46.9% for the second quarter of 2009 and 13.7% for the first six months of 2009. Variation from applicable statutory income tax benefit rates in the second quarter of 2010 was primarily the result of the recognition of additional deferred tax assets at our tax rate applicable to deferred items compared with the tax rates for items that are currently payable. Variation from applicable statutory benefit tax rates in the second quarter of 2009 was principally due to adjustments to our tax valuation reserves. The abnormally low effective tax benefit rate for the first six months of 2009 was principally due to the non-deductible portion of the impairment of goodwill recorded in 2009.
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Loss from Continuing Operations. The loss from continuing operations was $684 thousand, or $0.05 per diluted share in the second quarter of 2010 and $3.1 million, or $0.25 per diluted share, for the first six months of 2010 compared with a loss from continuing operations of $984 thousand, or $0.08 per diluted share in the second quarter of 2009 and $36.4 million, or $2.97 per diluted share for the first six months of 2009. The loss from continuing operations for the first six months of 2010 included $226 thousand, or $0.02 per diluted share of losses associated with consolidation and severance expenses. The loss from continuing operations for the first six months of 2009 included $29.6 million, or $2.41 per diluted share of losses associated with the impairment of goodwill and consolidation and severance expenses.
Net Loss. Discontinued operations reflected a loss of $60 thousand, or $0.01 per diluted share, in the second quarter of 2010 compared with a loss of $83 thousand, or $0.01 per diluted share, in the same period in 2009. Discontinued operations reflected a loss of $130 thousand, or $0.01 per diluted share, for the first six months of 2010 compared with a loss of $199 thousand, or $0.02 per diluted share, for the first six months of 2009. Including discontinued operations, the net loss was $744 thousand, or $0.06 per diluted share, in the second quarter of 2010 compared with a net loss of $1.1 million, or $0.09 per diluted share, in the second quarter of 2009. The first six months of 2010 reflected a net loss of $3.3 million, or $0.26 per diluted share, compared with a net loss of $36.6 million, or $2.99 per diluted share, in the same period in 2009.
LIQUIDITY AND CAPITAL RESOURCES
During the six months ended June 26, 2010, we generated $4.1 million of funds through operating activities and $2.0 million from checks issued in excess of cash. These funds were used primarily to invest $247 thousand in capital assets and reduce debt by $5.8 million.
Working capital was reduced $2.9 million in the first six months of 2010, principally as a result of lower levels of receivables and an increase in accounts payable and accrued expenses. Trade accounts receivable increased $4.7 million primarily due to an increase in sales and seasonably low accounts receivable at the end of 2009, while income tax receivables decreased $6.9 million primarily due to tax refunds of $6.7 million received in the first quarter of 2010. Inventories increased $4.0 million, primarily in raw materials and work in progress, to support higher levels of business activity from the year end 2009 levels. Accounts payable and accrued expenses increased $6.4 million principally to support a higher level of sales and production and a reduction in the current portion of debt increased working capital by $1.0 million.
Capital expenditures for the six months ended June 26, 2010 were $247 thousand, while depreciation and amortization was $5.9 million. We expect capital expenditures to be approximately $2.5 to $3.0 million for fiscal 2010, while depreciation and amortization is expected to be approximately $11.7 million. Planned capital expenditures in 2010 will be primarily for enhancements to existing equipment and facilities.
We were party to an interest swap agreement with a notional amount $30.0 million through May 11, 2010. Under this agreement we paid a fixed rate of 4.79%. On April 7, 2010, we entered into an interest rate swap agreement with a notional amount of $25.0 million effective May 11, 2010 through May 11, 2013. Under this agreement, we paid a fixed rate of interest of 2.38%. During June, we elected to terminate this agreement as interest rates further declined primarily as a result of uncertainty in international financial conditions. On July 1, 2010 we entered in to a new interest rate swap agreement with a notional amount of $25.0 million effective July 11, 2010 through May 11, 2013. Under this agreement we pay a fixed rate of 1.42% and receive in return a specified variable rate of interest times the same notional amount. As a result of the termination of the April 7, 2010 agreement, we paid $300 thousand in July to terminate the agreemen t. The favorable rate structure under the new replacement agreement, compared with the terminated agreement, is expected to result in a decrease in our effective interest cost of approximately $690 thousand through May 11, 2013.
We believe our operating cash flows, credit availability under our senior loan and security agreement and other sources of financing are adequate to finance our normal liquidity requirements. However, unforeseen cash expenditures above our normal liquidity requirements, or significant further deterioration in economic conditions that affect our business, could require supplemental financing or other funding sources. There can be no assurance that such supplemental financing or other sources of funding can be obtained or will be obtained on terms favorable to us. The levels of our accounts receivable and inventory limit the borrowing availability under our revolving credit facility. Unused borrowing capacity under our revolving credit facility was $10.7 million at June 26, 2010.
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RECENT ACCOUNTING PRONOUNCEMENTS
In June 2009, the FASB issued authoritative guidance on accounting for transfers of financial assets. This guidance was issued to improve the relevance, representational faithfulness, and comparability of the information that a reporting entity provides in its financial statements about a transfer of financial assets; the effects of a transfer on its financial position, financial performance, and cash flows; and a transferor's continuing involvement, if any, in transferred financial assets. This guidance is effective for fiscal years and interim periods beginning after November 15, 2009. The adoption of this statement did not have a material effect on our financial position or results of operations.
In June 2009, the FASB issued amended authoritative guidance to address the elimination of the concept of a qualifying special purpose entity. This guidance also replaces the quantitative-based risks and rewards calculation for determining which enterprise has a controlling financial interest in a variable interest entity with an approach focused on identifying which enterprise has the power to direct the activities of a variable interest entity and the obligation to absorb losses of the entity or the right to receive benefits from the entity. This guidance is effective for fiscal years and interim periods beginning after November 15, 2009. The adoption of this statement did not have a material effect on our financial position or results of operations.
CERTAIN FACTORS AFFECTING THE COMPANY'S PERFORMANCE
In addition to the other information provided in this Report, the risk factors included in Item 1A should be considered when evaluating results of our operations, future prospects and an investment in shares of our Common Stock. Any of these factors could cause our actual financial results to differ materially from our historical results, and could give rise to events that might have a material adverse effect on our business, financial condition and results of operations.
FORWARD-LOOKING INFORMATION
This Report contains statements that may be considered forward-looking statements within the meaning of Section 27A of the Securities Act of 1933, as amended and Section 21E of the Securities Exchange Act of 1934, as amended. These statements include the use of terms or phrases that include such terms as "expects," "estimated," "projects," "believes," "anticipates," "intends," and similar terms and phrases. Such forward looking statements relate to, among other matters, our future financial performance, business prospects, growth strategies or liquidity. The following important factors may affect our future results and could cause those results to differ materially from our historical results; these factors include, in addition to those “Risk Factors” detailed in item 1A of this report and described elsewhere in this document, the cost and availabi lity of capital, raw material and transportation costs related to petroleum price levels, the cost and availability of energy supplies, the loss of a significant customer or group of customers, materially adverse changes in economic conditions generally in carpet, rug and floor covering markets we serve and other risks detailed from time to time in our filings with the Securities and Exchange Commission.
Item 3 - Quantitative and Qualitative Disclosures about Market Risk (Dollars in Thousands)
Our earnings, cash flows and financial position are exposed to market risks relating to interest rates, among other factors. It is our policy to minimize our exposure to adverse changes in interest rates and manage interest rate risks inherent in funding our Company with debt. We address this financial exposure through a risk management program that includes maintaining a mix of fixed and floating rate debt and the use of interest rate swap agreements.
At June 26, 2010, we were a party to an interest rate swap agreement on our mortgage note payable with a notional amount equal to the outstanding balance of the mortgage note ($5,882 at June 26, 2010) which expires in March of 2013. Under the interest rate swap agreement, we pay a fixed rate of 4.54% of interest times the notional amount and receive in return an amount equal to a specified variable rate of interest times the same notional amount. The swap agreement effectively fixes the interest rate on the mortgage note payable at 6.54%.
On October 11, 2005, we entered into an interest rate swap agreement with a notional amount of $30,000 through May 11, 2010. Under this agreement, we paid a fixed rate of interest of 4.79% times the notional amount and received in return a specified variable rate of interest times the same notional amount. The interest rate swap agreement was linked to our variable rate debt and was considered a highly effective hedge.
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On April 7, 2010, we entered into an interest rate swap agreement with a notional amount of $25,000 effective May 11, 2010 through May 11, 2013. We did not designate this derivative instrument as a cash flow hedge and as a result recognized the fair value of this instrument in earnings. Under this interest rate swap agreement, we paid a fixed rate of interest of 2.38% times the notional amount and received in return a specified variable rate of interest times the same notional amount. Due to a significant drop in rates, we terminated the agreement in July 2010 and entered into another interest rate swap agreement with a notional amount of $25,000 effective July 11, 2010 through May 11, 2013 which we designated as a cash flow hedge. Under this interest rate swap agreement, we pay a fixed rate of interest of 1.42% times the notional amount and receive in return a specified variable rate of interest times the sa me notional amount.
At June 26, 2010, $12,400, or approximately 20% of our total debt, was subject to floating interest rates. A 10% fluctuation in the variable interest rates applicable to this floating rate debt would have an annual after-tax impact of approximately $25.
Item 4 - Controls and Procedures
We maintain disclosure controls and procedures to ensure that information required to be disclosed in the reports that we file or submit under the Exchange Act is recorded, processed, summarized and reported within the time periods specified in the Commission’s rules and forms and is accumulated and communicated to management, including our principal executive officer and principal financial officer, or persons performing similar functions, as appropriate to allow timely decisions regarding required disclosure. Our management, under the supervision and with the participation of our Chief Executive Officer (“CEO”) and Chief Financial Officer (“CFO”) evaluated the effectiveness of the design and operation of our disclosure controls and procedures (as such terms are defined in Rules 13(a)-15(e) and 15(d)-15(e)) under the Securities Exchange Act of 1934, as amended (the “Exchange Act”) as of June 26, 2010, the date of the financial statements included in this Form 10-Q (the “Evaluation Date”). Based on that evaluation, our CEO and CFO concluded that our disclosure controls and procedures were effective as of the Evaluation Date.
No changes in our internal control over financial reporting occurred during the quarter covered by this report that materially affected, or are reasonably likely to affect, our internal control over financial reporting.
Internal control over financial reporting cannot provide absolute assurance of achieving financial reporting objectives because of its inherent limitations. Internal control over financial reporting is a process that involves human diligence and compliance and is subject to lapses in judgment and breakdowns resulting from human failures, as well as diverse interpretation of U. S. generally accepted accounting principals by accounting professionals. It is also possible that internal control over financial reporting can be circumvented by collusion or improper management override. Because of such limitations, there is a risk that material misstatements may not be prevented or detected on a timely basis by internal control over financial reporting. Furthermore, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree o f compliance with the policies or procedures may deteriorate. These inherent limitations are known features of the financial reporting process; therefore, while it is possible to design into the process safeguards to reduce such risk, it is not possible to eliminate all risk.
PART II. OTHER INFORMATION
Item 1 - Legal Proceedings
None.
Item 1A - Risk Factors
In addition to the other information provided in this Report, the following risk factors should be considered when evaluating results of our operations, future prospects and an investment in shares of our Common Stock. Any of these factors could cause our actual financial results to differ materially from our historical results, and could give rise to events that might have a material adverse effect on our business, financial condition and results of operations.
The floorcovering industry is cyclical and prolonged declines in residential or commercial construction activity or corporate remodeling and refurbishment could have a material adverse effect on our business.
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The U.S. floorcovering industry is cyclical and is influenced by a number of general economic factors. In general the industry is dependent on residential and commercial construction activity, including new construction as well as remodeling. New construction is cyclical in nature. To a somewhat lesser degree, this also is true with residential and commercial remodeling. A prolonged decline in new construction or remodeling activity could have a material adverse effect on our business, financial condition and results of operations. The level of commercial and residential market activity is significantly affected by numerous factors, all of which are beyond our control, including among others:
·
consumer confidence;
·
housing demand;
·
financing availability;
·
national and local economic conditions;
·
interest rates;
·
employment levels;
·
changes in disposable income;
·
commercial rental vacancy rates; and
·
federal and state income tax policies.
Our product concentration in the higher-end of the residential and commercial markets could significantly affect the impact of these factors on our business.
We face intense competition in our industry, which could decrease demand for our products and could have a material adverse effect on our profitability.
The floorcovering industry is highly competitive. We face competition from a number of domestic manufacturers and independent distributors of floorcovering products and, in certain product areas, foreign manufacturers. There has been significant consolidation within the floorcovering industry during recent years that has caused a number of our existing and potential competitors to be significantly larger and have significantly greater resources and access to capital than we do. Maintaining our competitive position may require us to make substantial additional investments in our product development efforts, manufacturing facilities, distribution network and sales and marketing activities, which may be limited by our access to capital, as well as restrictions set forth in our credit facilities. Competitive pressures may also result in decreased demand for our products and in the loss of market share. In addition, we face, and will continue to face, pressure on sales prices of our products from competitors. As a result of any of these factors, there could be a material adverse effect on our sales and profitability.
Raw material prices may increase.
The cost of raw materials has a significant impact on our profitability. In particular, our business requires the purchase of large volumes of nylon and polyester yarn, as well as wool yarns, synthetic backing, latex, and dyes. Increases in the cost of these raw materials could materially adversely affect our business, results of operations and financial condition if we are unable to pass these increases through to our customers. We believe we are successful in passing along raw material and other cost increases as they may occur; however, there can be no assurance that we will successfully recover such increases in cost.
Unanticipated termination or interruption of our arrangements with third-party suppliers of nylon yarn could have a material adverse effect on us.
Nylon yarn is the principal raw material used in our floorcovering products. A significant portion of such yarn is purchased from one supplier. We believe there are other sources of nylon yarns; however, an unanticipated termination or interruption of our supply arrangements could adversely affect our supply arrangements and could be material.
We may be responsible for environmental cleanup costs.
Various federal, state and local environmental laws govern the use of our current or former facilities. These laws govern such matters as:
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Discharges to air and water;
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Handling and disposal of solid and hazardous substances and waste; and
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Remediation of contamination from releases of hazardous substances in our facilities and off-site disposal locations.
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Our operations also are governed by laws relating to workplace safety and worker health, which, among other things, establish noise standards and regulate the use of hazardous materials and chemicals in the workplace. We have taken, and will continue to take, steps to comply with these laws. If we fail to comply with present or future environmental or safety regulations, we could be subject to future liabilities. However, we cannot ensure that complying with these environmental or health and safety laws and requirements will not adversely affect our business, results of operations and financial condition. Future laws, ordinances or regulations could give rise to additional compliance or remediation costs that could have a material adverse effect on our business, results of operations and financial condition.
Acts of Terrorism.
Our business could be materially adversely affected as a result of international conflicts or acts of terrorism. Terrorist acts or acts of war may cause damage or disruption to our facilities, employees, customers, suppliers, and distributors, which could have a material adverse effect on our business, results of operations or financial condition. Such conflicts also may cause damage or disruption to transportation and communication systems and to our ability to manage logistics in such an environment, including receipt of supplies and distribution of products.
Unanticipated Business Interruptions.
Our business could be adversely affected if a significant portion of our plant, equipment or operations were damaged or interrupted by a casualty, condemnation, utility service, work stoppage or other event beyond our control. Such an event could have a material adverse effect on our business, results of operations and financial condition.
Item 2 - Unregistered Sales of Equity Securities and Use of Proceeds
The following table provides information regarding our repurchases of shares of our Common Stock during the three months ended June 26, 2010: