UNITED STATES SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-Q
| | |
þ | | QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the quarterly period ended September 30, 2005.
OR
| | |
o | | TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to .
Commission file number 0-27918
Century Aluminum Company
(Exact name of Registrant as specified in its Charter)
| | |
Delaware (State of Incorporation) | | 13-3070826 (IRS Employer Identification No.) |
| | |
2511 Garden Road Building A, Suite 200 Monterey, California (Address of principal executive offices) | | 93940 (Zip Code) |
Registrant’s telephone number, including area code: (831) 642-9300
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.þ Yeso No
Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act).þ Yeso No
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).o Yesþ No
The registrant had 32,174,654 shares of common stock outstanding at October 28, 2005.
TABLE OF CONTENTS
PART I – FINANCIAL INFORMATION
Item 1. – Financial Statements.
CENTURY ALUMINUM COMPANY
CONSOLIDATED BALANCE SHEETS
(Dollars in Thousands)
(Unaudited)
| | | | | | | | |
| | September 30, | | | December 31, | |
| | 2005 | | | 2004 | |
| | | | | | (Restated) | |
ASSETS | | | | | | | | |
| | | | | | | | |
Current Assets: | | | | | | | | |
Cash and cash equivalents | | $ | 55,847 | | | $ | 44,168 | |
Restricted cash | | | 2,028 | | | | 1,678 | |
Accounts receivable – net | | | 80,510 | | | | 79,576 | |
Due from affiliates | | | 17,617 | | | | 14,371 | |
Inventories | | | 106,208 | | | | 111,284 | |
Prepaid and other current assets | | | 22,348 | | | | 10,055 | |
Deferred taxes – current portion | | | 14,294 | | | | 24,642 | |
| | | | | | |
Total current assets | | | 298,852 | | | | 285,774 | |
| | | | | | | | |
Property, plant and equipment – net | | | 995,236 | | | | 806,250 | |
Intangible asset – net | | | 78,316 | | | | 86,809 | |
Goodwill | | | 94,844 | | | | 95,610 | |
Other assets | | | 79,734 | | | | 58,110 | |
| | | | | | |
Total | | $ | 1,546,982 | | | $ | 1,332,553 | |
| | | | | | |
| | | | | | | | |
LIABILITIES AND SHAREHOLDERS’ EQUITY | | | | | | | | |
| | | | | | | | |
Current Liabilities: | | | | | | | | |
Accounts payable – trade | | $ | 60,182 | | | $ | 47,479 | |
Due to affiliates | | | 78,391 | | | | 84,815 | |
Accrued and other current liabilities | | | 36,870 | | | | 53,309 | |
Accrued employee benefits costs — current portion | | | 8,458 | | | | 8,458 | |
Long-term debt – current portion | | | 558 | | | | 10,582 | |
Convertible senior notes | | | 175,000 | | | | 175,000 | |
Industrial revenue bonds | | | 7,815 | | | | 7,815 | |
| | | | | | |
Total current liabilities | | | 367,274 | | | | 387,458 | |
| | | | | | |
| | | | | | | | |
Senior unsecured notes payable | | | 250,000 | | | | 250,000 | |
Nordural debt | | | 196,601 | | | | 80,711 | |
Accrued pension benefits costs – less current portion | | | 13,421 | | | | 10,685 | |
Accrued postretirement benefits costs — less current portion | | | 94,066 | | | | 85,549 | |
Other liabilities | | | 33,290 | | | | 34,961 | |
Due to affiliates – less current portion | | | 78,735 | | | | 30,416 | |
Deferred taxes | | | 74,485 | | | | 68,273 | |
| | | | | | |
Total noncurrent liabilities | | | 740,598 | | | | 560,595 | |
| | | | | | |
| | | | | | | | |
| | | | | | | | |
Contingencies and Commitments (See Note 8) | | | | | | | | |
Shareholders’ equity: | | | | | | | | |
Common stock (one cent par value, 100,000,000 and 50,000,000 shares authorized at September 30, 2005 and December 31, 2004, respectively; 32,174,654 and 32,038,297 shares outstanding at September 30, 2005 and December 31, 2004, respectively) | | | 322 | | | | 320 | |
Additional paid-in capital | | | 418,876 | | | | 415,453 | |
Accumulated other comprehensive loss | | | (33,388 | ) | | | (52,186 | ) |
Retained earnings | | | 53,300 | | | | 20,913 | |
| | | | | | |
Total shareholders’ equity | | | 439,110 | | | | 384,500 | |
| | | | | | |
Total | | $ | 1,546,982 | | | $ | 1,332,553 | |
| | | | | | |
See notes to consolidated financial statements
1
CENTURY ALUMINUM COMPANY
CONSOLIDATED STATEMENTS OF OPERATIONS
(In Thousands, Except Per Share Amounts)
(Unaudited)
| | | | | | | | | | | | | | | | |
| | Three months ended | | | Nine months ended | |
| | September 30, | | | September 30, | |
| | 2005 | | | 2004 | | | 2005 | | | 2004 | |
| | | | | | (Restated) | | | | | | | (Restated) | |
NET SALES: | | | | | | | | | | | | | | | | |
Third-party customers | | $ | 222,811 | | | $ | 231,502 | | | $ | 713,565 | | | $ | 649,278 | |
Related parties | | | 48,025 | | | | 42,815 | | | | 125,923 | | | | 120,866 | |
| | | | | | | | | | | | |
| | | 270,836 | | | | 274,317 | | | | 839,488 | | | | 770,144 | |
Cost of goods sold | | | 240,778 | | | | 230,835 | | | | 712,515 | | | | 641,630 | |
| | | | | | | | | | | | |
Gross profit | | | 30,058 | | | | 43,482 | | | | 126,973 | | | | 128,514 | |
| | | | | | | | | | | | | | | | |
Selling, general and administrative expenses | | | 8,104 | | | | 7,567 | | | | 24,946 | | | | 16,966 | |
| | | | | | | | | | | | |
Operating income | | | 21,954 | | | | 35,915 | | | | 102,027 | | | | 111,548 | |
| | | | | | | | | | | | | | | | |
Interest expense – third party | | | (6,213 | ) | | | (10,552 | ) | | | (19,413 | ) | | | (32,308 | ) |
Interest expense – related party | | | — | | | | — | | | | — | | | | (380 | ) |
Interest income | | | 596 | | | | 517 | | | | 1,088 | | | | 848 | |
Net loss on forward contracts | | | (53,481 | ) | | | (3,149 | ) | | | (52,480 | ) | | | (17,146 | ) |
Loss on early extinguishment of debt | | | — | | | | (47,448 | ) | | | (835 | ) | | | (47,448 | ) |
Other income (expense) | | | (67 | ) | | | (110 | ) | | | 703 | | | | (798 | ) |
| | | | | | | | | | | | |
Income (loss) before income taxes and equity in earnings of joint ventures | | | (37,211 | ) | | | (24,827 | ) | | | 31,090 | | | | 14,316 | |
Income tax benefit (expense) | | | 14,064 | | | | 8,854 | | | | (12,010 | ) | | | (5,477 | ) |
| | | | | | | | | | | | |
Income (loss) before equity in earnings of joint ventures | | | (23,147 | ) | | | (15,973 | ) | | | 19,080 | | | | 8,839 | |
Equity in earnings of joint ventures | | | 3,076 | | | | — | | | | 13,323 | | | | — | |
| | | | | | | | | | | | |
Net income (loss) | | | (20,071 | ) | | | (15,973 | ) | | | 32,403 | | | | 8,839 | |
Preferred dividends | | | — | | | | — | | | | — | | | | (769 | ) |
| | | | | | | | | | | | |
Net income (loss) applicable to common shareholders | | $ | (20,071 | ) | | $ | (15,973 | ) | | $ | 32,403 | | | $ | 8,070 | |
| | | | | | | | | | | | |
| | | | | | | | | | | | | | | | |
EARNINGS (LOSS) PER COMMON SHARE: | | | | | | | | | | | | | | | | |
Basic | | $ | (0.62 | ) | | $ | (0.50 | ) | | $ | 1.01 | | | $ | 0.29 | |
Diluted | | $ | (0.62 | ) | | $ | (0.50 | ) | | $ | 1.01 | | | $ | 0.29 | |
| | | | | | | | | | | �� | | | | | |
WEIGHTED AVERAGE COMMON SHARES OUTSTANDING: | | | | | | | | | | | | | | | | |
Basic | | | 32,162 | | | | 31,754 | | | | 32,120 | | | | 27,542 | |
Diluted | | | 32,162 | | | | 31,754 | | | | 32,163 | | | | 27,659 | |
See notes to consolidated financial statements
2
CENTURY ALUMINUM COMPANY
CONSOLIDATED STATEMENTS OF CASH FLOWS
(Dollars in Thousands)
(Unaudited)
| | | | | | | | |
| | Nine months ended | |
| | September 30, | |
| | 2005 | | | 2004 | |
| | | | | | (Restated) | |
CASH FLOWS FROM OPERATING ACTIVITIES: | | | | | | | | |
Net income | | $ | 32,403 | | | $ | 8,839 | |
Adjustments to reconcile net income to net cash provided by operating activities: | | | | | | | | |
Unrealized net loss on forward contracts | | | 49,934 | | | | 4,712 | |
Depreciation and amortization | | | 42,306 | | | | 36,889 | |
Deferred income taxes | | | 12,010 | | | | (2,860 | ) |
Pension and other post retirement benefits | | | 11,253 | | | | 7,253 | |
(Gain) loss on disposal of assets | | | (20 | ) | | | 719 | |
Non-cash loss on early extinguishment of debt | | | 253 | | | | 9,659 | |
Changes in operating assets and liabilities: | | | | | | | | |
Accounts receivable – net | | | (934 | ) | | | (10,342 | ) |
Due from affiliates | | | (3,246 | ) | | | (1,346 | ) |
Inventories | | | 5,076 | | | | (4,212 | ) |
Prepaids and other current assets | | | (2,437 | ) | | | (1,276 | ) |
Accounts payable – trade | | | 6,668 | | | | 7,730 | |
Due to affiliates | | | 2,480 | | | | 4,606 | |
Accrued and other current liabilities | | | (17,613 | ) | | | 7,850 | |
Other – net | | | (10,909 | ) | | | 3,643 | |
| | | | | | |
Net cash provided by operating activities | | | 127,224 | | | | 71,864 | |
| | | | | | |
| | | | | | | | |
CASH FLOWS FROM INVESTING ACTIVITIES: | | | | | | | | |
Nordural expansion | | | (200,641 | ) | | | (17,482 | ) |
Purchase of other property, plant and equipment | | | (9,629 | ) | | | (8,832 | ) |
Business acquisitions, net of cash acquired | | | (7,000 | ) | | | (184,869 | ) |
Restricted cash deposits | | | (350 | ) | | | — | |
Proceeds from sale of property, plant and equipment | | | 101 | | | | — | |
| | | | | | |
Net cash used in investing activities | | | (217,519 | ) | | | (211,183 | ) |
| | | | | | |
| | | | | | | | |
CASH FLOWS FROM FINANCING ACTIVITIES: | | | | | | | | |
Borrowings | | | 188,937 | | | | 425,569 | |
Repayment of third party debt | | | (83,138 | ) | | | (422,846 | ) |
Repayment of related party debt | | | — | | | | (14,000 | ) |
Financing fees | | | (5,132 | ) | | | (12,805 | ) |
Dividends | | | (16 | ) | | | (3,311 | ) |
Issuance of common stock | | | 1,323 | | | | 214,982 | |
| | | | | | |
Net cash provided by financing activities | | | 101,974 | | | | 187,589 | |
| | | | | | |
NET INCREASE IN CASH AND CASH EQUIVALENTS | | | 11,679 | | | | 48,270 | |
| | | | | | | | |
CASH AND CASH EQUIVALENTS, BEGINNING OF PERIOD | | | 44,168 | | | | 28,204 | |
| | | | | | |
CASH AND CASH EQUIVALENTS, END OF PERIOD | | $ | 55,847 | | | $ | 76,474 | |
| | | | | | |
See notes to consolidated financial statements
3
CENTURY ALUMINUM COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except per share amounts)
1. General
The accompanying unaudited interim consolidated financial statements of Century Aluminum Company (the “Company” or “Century”) should be read in conjunction with the audited consolidated financial statements for the year ended December 31, 2004. In management’s opinion, the unaudited interim consolidated financial statements reflect all adjustments, which are of a normal and recurring nature, that are necessary for a fair presentation of financial results for the interim periods presented. Operating results for the first nine months of 2005 are not necessarily indicative of the results that may be expected for the year ending December 31, 2005. Certain reclassifications of 2004 information were made to conform to the 2005 presentation.
2. Acquisitions
Nordural Acquisition
The Company acquired Nordural in April 2004 and accounted for the acquisition as a purchase using the accounting standards established in Statement of Financial Accounting Standards (“SFAS”) No. 141, “Business Combinations.” In the first quarter of 2005, goodwill decreased $766 from previously reported amounts at year-end as the result of asset allocation adjustments. The Company recognized $94,844 of goodwill in the transaction after the first quarter adjustment. None of the goodwill is expected to be deductible for Icelandic tax purposes. During the second quarter of 2005, the Company determined that certain Nordural earnings would remain invested outside the United States indefinitely.
The purchase price for Nordural was $195,346, allocated as follows:
| | | | |
Allocation of Purchase Price: | | | | |
Current assets | | $ | 41,322 | |
Property, plant and equipment | | | 276,597 | |
Goodwill | | | 94,844 | |
Current liabilities | | | (25,848 | ) |
Long-term debt | | | (177,898 | ) |
Other non-current liabilities | | | (13,671 | ) |
| | | |
Total purchase price | | $ | 195,346 | |
| | | |
The following table represents the unaudited pro forma results of operations for the period ended September 30, 2004 assuming the acquisition occurred on January 1, 2004. The unaudited pro forma amounts may not be indicative of the results that actually would have occurred if the transaction described above had been completed and in effect for the periods indicated. The pro forma results of operations reflect the retroactive restatement of earnings for a change in accounting principle, see Note 3.
| | | | |
| | Nine months ended | |
| | September 30, 2004 | |
|
Net sales | | $ | 808,519 | |
Net income | | | 15,747 | |
Net income available to common shareholders | | | 14,978 | |
Earnings per share: | | | | |
Basic | | $ | 0.48 | |
Diluted | | $ | 0.48 | |
4
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements – (continued)
3. Change in Accounting Principle
During the second quarter of fiscal 2005, the Company changed its method of inventory costing from last-in-first-out (LIFO) to first-in-first-out (FIFO). The Company believes that using the FIFO method provides better matching of expenses and revenues and provides more consistent inventory costing on a company-wide basis. Prior to the change, approximately 69% of the Company’s inventory was valued based upon the LIFO method. The change has been applied retroactively and the financial statements have been restated for all prior periods presented. The effect of the change on net income for the three and nine months ended September 30, 2004 was an increase of $76 and $1,800, respectively. The effect of the change on retained earnings for the year ended December 31, 2004 was an increase of $1,683. The effect of the accounting change on income and earnings per share during the three and nine month periods ended September 30, 2004, is as follows:
| | | | | | | | |
| | Three months | | | Nine months | |
| | ended | | | ended | |
| | September 30, | | | September 30, | |
| | 2004 | | | 2004 | |
| | (Restated) | | | (Restated) | |
|
Net income (loss) applicable to common shareholders as reported | | | (16,049 | ) | | | 6,270 | |
Change in inventory costing method | | | 76 | | | | 1,800 | |
| | | | | | |
Net income (loss) applicable to common shareholders as restated | | | (15,973 | ) | | | 8,070 | |
| | | | | | |
| | | | | | | | |
Basic earnings (loss) per share as reported | | | (0.51 | ) | | | 0.23 | |
Change in inventory costing method | | | 0.01 | | | | 0.06 | |
| | | | | | |
Basic earnings (loss) per share as restated | | | (0.50 | ) | | | 0.29 | |
| | | | | | |
| | | | | | | | |
Diluted earnings (loss) per share as reported | | | (0.51 | ) | | | 0.23 | |
Change in inventory costing method | | | 0.01 | | | | 0.06 | |
| | | | | | |
Diluted earnings (loss) per share as restated | | | (0.50 | ) | | | 0.29 | |
| | | | | | |
4. Stock-Based Compensation
The Company has elected not to adopt the recognition provisions for employee stock-based compensation as permitted in SFAS No. 123, “Accounting for Stock-Based Compensation.” As such, the Company accounts for stock based compensation in accordance with Accounting Principles Board Opinion No. 25 “Accounting for Stock Issued to Employees.” No compensation cost has been recognized for the stock option portions of the plan because the exercise prices of the stock options granted were equal to the market value of the Company’s stock on the date of grant. Had compensation cost for the Stock Incentive Plan been determined using the fair value method provided under SFAS No. 123, the Company’s net income and earnings per share would have changed to the pro forma amounts indicated as follows:
5
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
| | | | | | | | | | | | | | | | | | |
| | | | Three months ended | | | Nine months ended | |
| | | | September 30, | | | September 30, | |
| | | | 2005 | | | 2004 | | | 2005 | | | 2004 | |
| | | | | | | | (Restated) | | | | | | | (Restated) | |
|
Net income (loss) applicable to common shareholders | | As Reported | | $ | (20,071 | ) | | $ | (15,973 | ) | | $ | 32,403 | | | $ | 8,070 | |
| | | | | | | | | | | | | | | | | | |
Add: Stock-based employee compensation expense included in reported net income, net of related tax effects | | | | | 514 | | | | 360 | | | | 2,197 | | | | 1,406 | |
Deduct: Total stock-based employee compensation expense determined under fair value based method for all awards, net of related tax effects | | | | | (678 | ) | | | (462 | ) | | | (2,631 | ) | | | (1,641 | ) |
| | | | | | | | | | | | | | |
Pro forma net income (loss) | | | | $ | (20,235 | ) | | $ | (16,075 | ) | | $ | 31,969 | | | $ | 7,835 | |
| | | | | | | | | | | | | | |
|
Basic earnings (loss) per share | | As reported | | $ | (0.62 | ) | | $ | (0.50 | ) | | $ | 1.01 | | | $ | 0.29 | |
| | Pro forma | | $ | (0.63 | ) | | $ | (0.51 | ) | | $ | 1.00 | | | $ | 0.28 | |
Diluted earnings (loss) per share | | As reported | | $ | (0.62 | ) | | $ | (0.50 | ) | | $ | 1.01 | | | $ | 0.29 | |
| | Pro forma | | $ | (0.63 | ) | | $ | (0.51 | ) | | $ | 0.99 | | | $ | 0.28 | |
5. Inventories
Inventories consist of the following:
| | | | | | | | |
| | September 30, | | | December 31, | |
| | 2005 | | | 2004 | |
| | | | | | (Restated) | |
Raw materials | | $ | 47,358 | | | $ | 54,186 | |
Work-in-process | | | 12,573 | | | | 10,215 | |
Finished goods | | | 4,986 | | | | 8,954 | |
Operating and other supplies | | | 41,291 | | | | 37,929 | |
| | | | | | |
| | $ | 106,208 | | | $ | 111,284 | |
| | | | | | |
Inventories are stated at the lower of cost, using the first-in, first-out method, or market.
6. Goodwill and Intangible Asset
The Company recognized $94,844 of goodwill in the Nordural acquisition, see Note 2. The Company will annually test its goodwill for impairment in the second quarter of the fiscal year and other times whenever events or circumstances indicate that the carrying amount of goodwill may exceed its fair value. If the carrying value of goodwill exceeds its fair value, an impairment loss will be recognized. The fair value is estimated using market comparable information.
The intangible asset consists of the power contract acquired in connection with the Company’s acquisition of the Hawesville facility. The contract value is being amortized over its term (10 years) using a method that results in annual amortization equal to the percentage of a given year’s expected gross annual benefit to the total as applied to the total recorded value of the power contract. As of September 30, 2005, the gross carrying amount of the intangible asset was $155,986 with accumulated amortization of $77,670. In April 2005, the Company made a $7,000 post-closing payment to the Southwire Company (“Southwire”), a privately held wire and cable manufacturing company, related to the acquisition of the Hawesville facility. This payment satisfied in full the Company’s obligation to pay contingent consideration to Southwire under the acquisition agreement. This post- closing payment obligation was allocated to the acquired fixed assets and intangible asset based on the allocation
6
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
percentages used in the original acquisition. The gross carrying amount of the intangible asset increased $2,394 as a result of this liability.
For the nine month periods ended September 30, 2005 and September 30, 2004, amortization expense for the intangible asset totaled $10,887 and $9,245, respectively. For the three month periods ended September 30, 2005 and September 30, 2004, amortization expense for the intangible asset totaled $3,673 and $3,081, respectively.
For the year ending December 31, 2005, the estimated aggregate amortization expense for the intangible asset will be approximately $14,561. The estimated aggregate amortization expense for the intangible asset for the following five years is as follows:
| | | | | | | | | | | | | | | | | | | | |
| | | | | | For the year ending December 31, | | | | |
| | 2006 | | | 2007 | | | 2008 | | | 2009 | | | 2010 | |
Estimated Amortization Expense | | $ | 13,048 | | | $ | 13,991 | | | $ | 15,076 | | | $ | 16,149 | | | $ | 16,379 | |
The intangible asset is reviewed for impairment in accordance with SFAS 142, “Goodwill and Other Intangible Assets,” whenever events or circumstances indicate that its net carrying amount may not be recoverable.
7. Debt
Secured First Mortgage Notes
In April 2005, the Company exercised its right to call the remaining $9,945 of 11.75% senior secured first mortgage notes due 2008 that remained outstanding at 105.875% of the principal balance, plus accrued and unpaid interest. The early extinguishment of the notes resulted in a $253 loss reported as other income (expense).
Revolving Line of Credit
Effective September 19, 2005, the Company replaced its revolving credit facility that was due to expire in March 2006 with a new $100,000 senior secured revolving credit facility (“Credit Facility”) with a syndicate of banks. The Credit Facility will mature September 19, 2010. The Company’s obligations under the Credit Facility are unconditionally guaranteed by its domestic subsidiaries (other than Century Aluminum Holdings, Inc., Century Louisiana, Inc., and Nordural US LLC) and secured by a first priority security interest in all accounts receivable and inventory belonging to the Company and its subsidiary borrowers. The availability of funds under the Credit Facility is subject to a $15,000 reserve and limited by a specified borrowing base consisting of certain eligible accounts receivable and inventory. Borrowings under the Credit Facility are, at the Company’s option, at the LIBOR rate or bank base rate, plus or minus in each case an applicable margin. The Credit Facility is subject to customary covenants, including limitations on capital expenditures, additional indebtedness, affiliate transactions, liens, guarantees, mergers and acquisitions, dividends, distributions, capital redemptions and investments. The Company had no outstanding borrowings under the Credit Facility as of September 30, 2005. As of September 30, 2005, the Company had a borrowing availability of $95,931 under the Credit Facility.
8. Contingencies and Commitments
Environmental Contingencies
The Company believes its current environmental liabilities do not have, and are not likely to have, a material adverse effect on the Company’s financial condition, results of operations or liquidity. However, there can be no assurance that future requirements or conditions at currently or formerly owned or operated properties will not result in liabilities which may have a material adverse effect.
Century Aluminum of West Virginia, Inc. (“Century of West Virginia”) continues to perform remedial measures at its Ravenswood facility pursuant to an order issued by the Environmental Protection Agency (“EPA”) in 1994 (the “3008(h) Order”). Century of West Virginia also conducted a RCRA facility investigation (“RFI”)
7
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
under the 3008(h) Order evaluating other areas at the Ravenswood facility that may have contamination requiring remediation. The RFI has been approved by appropriate agencies. Century of West Virginia has completed interim remediation measures at two sites identified in the RFI, and the Company believes no further remediation will be required. A Corrective Measures Study, which will formally document the conclusion of these activities, is being completed with the EPA. The Company believes a significant portion of the contamination on the two sites identified in the RFI is attributable to the operations of third parties and is their financial responsibility.
Prior to the Company’s purchase of the Hawesville facility, the EPA issued a final Record of Decision (“ROD”) under the Comprehensive Environmental Response, Compensation and Liability Act. By agreement, Southwire is to perform all obligations under the ROD. Century Aluminum of Kentucky LLC (“Century Kentucky”) has agreed to operate and maintain the ground water treatment system required under the ROD on behalf of Southwire, and Southwire will reimburse Century Kentucky for any expense that exceeds $400 annually.
Century is a party to an EPA Administrative Order on Consent (the “Order”) pursuant to which other past and present owners of an alumina refining facility at St. Croix, Virgin Islands have agreed to carry out a Hydrocarbon Recovery Plan to remove and manage hydrocarbons floating on groundwater underlying the facility. Pursuant to the Hydrocarbon Recovery Plan, recovered hydrocarbons and groundwater are delivered to the adjacent petroleum refinery where they are received and managed. Lockheed Martin Corporation (“Lockheed”), which sold the facility to one of the Company’s affiliates, Virgin Islands Alumina Corporation (“Vialco”), in 1989, has tendered indemnity and defense of this matter to Vialco pursuant to the terms of the Lockheed–Vialco Asset Purchase Agreement. Management does not believe Vialco’s liability under the Order or its indemnity to Lockheed will require material payments. Through September 30, 2005, the Company has expended approximately $440 on the Recovery Plan. Although there is no limit on the obligation to make indemnification payments, the Company expects the future potential payments under this indemnification to comply with the Order will be approximately $200, which may be offset in part by sales of recoverable hydrocarbons.
On May 5, 2005, a complaint was filed by the Commissioner of the Department of Planning and Natural Resources, in his capacity as Trustee for Natural Resources of the United States Virgin Islands, against the Company, Vialco and other parties. The complaint alleges damages to natural resources caused by alleged releases from the alumina refinery facility at St. Croix and the adjacent petroleum refinery. Lockheed has tendered indemnity and defense of the case to Vialco pursuant to terms of the Lockheed-Vialco Asset Purchase Agreement. The complaint seeks unspecified monetary damages, costs and attorney fees.
It is the Company’s policy to accrue for costs associated with environmental assessments and remedial efforts when it becomes probable that a liability has been incurred and the costs can be reasonably estimated. The aggregate environmental-related accrued liabilities were $738 and $596 at September 30, 2005 and December 31, 2004, respectively. All accrued amounts have been recorded without giving effect to any possible future recoveries. With respect to cost for ongoing environmental compliance, including maintenance and monitoring, such costs are expensed as incurred.
Because of the issues and uncertainties described above, and the Company’s inability to predict the requirements of the future environmental laws, there can be no assurance that future capital expenditures and costs for environmental compliance will not have a material adverse effect on the Company’s future financial condition, results of operations, or liquidity. Based upon all available information, management does not believe that the outcome of these environmental matters will have a material adverse effect on the Company’s financial condition, results of operations, or liquidity .
Legal Contingencies
The Company has pending against it or may be subject to various lawsuits, claims and proceedings related primarily to employment, commercial, environmental and safety and health matters. Although it is not presently possible to determine the outcome of these matters, management believes their ultimate disposition will not have a material adverse effect on the Company’s financial condition, results of operations, or liquidity.
8
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
Power Commitments
The Hawesville facility currently purchases all of its power from Kenergy Corporation (“Kenergy”), a local retail electric cooperative, under a power supply contract that expires at the end of 2010. Kenergy acquires the power it provides to the Hawesville facility mostly from a subsidiary of LG&E Energy Corporation (“LG&E”), with delivery guaranteed by LG&E. The Hawesville facility currently purchases all of its power from Kenergy at fixed prices. The Company recently priced 46 megawatts (“MW”) of previously unpriced power for 2006. As a result, approximately 85 MW or 18% of the Hawesville facility’s power requirements are unpriced in 2006. The Hawesville facility’s unpriced power requirements increase to 130 MW or 27% of its power requirements in calendar years 2007 through 2010. The Company is reviewing its options for its unpriced energy requirements.
The Company purchases all of the electricity requirements for the Ravenswood facility from Ohio Power Company, a unit of American Electric Power Company, under a fixed price power supply agreement that runs through December 31, 2005. Under a new power contract approved by the Public Services Commission of West Virginia, Appalachian Power Company has agreed to supply power to the Ravenswood facility from January 1, 2006 through December 31, 2010; provided that after December 31, 2007, Century Aluminum of West Virginia, Inc. may terminate the agreement by providing 12 months notice of termination. Power delivered under the new power supply agreement will be as set forth in currently published tariffs. Appalachian Power Company filed a rate case on September 26, 2005, seeking increases in its tariff rates. It has advised the Company it expects those rates to become effective July 1, 2006. The Company intends to contest the rate increase.
The Mt. Holly facility purchases all of its power from the South Carolina Public Service Authority at rates established by published schedules. The Mt. Holly facility’s current power contract expires December 31, 2015. Power delivered through 2010 will be priced as set forth in currently published schedules, subject to adjustments for fuel costs. Rates for the period 2011 through 2015 will be as provided under then-applicable schedules.
The Nordural facility purchases power from Landsvirkjun, a power company jointly owned by the Republic of Iceland and two Icelandic municipal governments, under a contract due to expire in 2019. The power delivered to the Nordural facility under its current contract is from hydroelectric and geothermal sources, both competitively-priced and renewable sources of power in Iceland, at a rate based on the London Metal Exchange (“LME”) price for primary aluminum. Nordural has entered into a power contract with Hitaveita Sujurnesja hf. (“HS”) and Orkuveita Reykjavíkur (“OR”) for the supply of the additional power required for expanding the plant’s production capacity from 90,000 metric tons per year up to 220,000 metric tons per year. In addition, OR has conditionally agreed to supply the power required to further expand the plant’s production capacity to 260,000 metric tons per year by late 2008. Power under these agreements will be generated from geothermal resources and prices will be LME-based. By the terms of a Second Amendment to the Landsvirkjun/Nordural Power Contract, dated as of April 21, 2004, Landsvirkjun has agreed on a best commercial efforts basis to provide backup power to Nordural should HS or OR be unable to meet the obligations of their contract to provide power for the Nordural expansion.
Labor Commitments
Approximately 81% of the Company’s U.S. based work force are represented by the United Steelworker’s of America (the “USWA”) and are working under agreements that expire as follows: March 31, 2006 (Hawesville) and May 31, 2006 (Ravenswood).
Approximately 80% of Nordural’s work force are represented by six national labor unions under an agreement that expires on December 31, 2009.
Other Commitments and Contingencies
The Company’s income tax returns are periodically examined by various tax authorities. The Company is currently under audit by the Internal Revenue Service (“IRS”) for the tax years through 2002. In connection with such examinations, the IRS has raised issues and proposed tax deficiencies. The Company is reviewing the issues raised by the IRS and plans to contest the proposed tax deficiencies. Based on current information, the Company does not believe that the outcome of the tax audit will have a material impact on the Company’s financial condition or results of operations.
9
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
At September 30, 2005 and December 31, 2004, the Company had outstanding capital commitments related to the Nordural expansion of $149,376 and $218,800, respectively. The Company’s cost commitments for the Nordural expansion may materially change depending on the exchange rate between the U.S. dollar and certain foreign currencies, principally the euro and the Icelandic krona.
9. Forward Delivery Contracts and Financial Instruments
As a producer of primary aluminum products, the Company is exposed to fluctuating raw material and primary aluminum prices. The Company routinely enters into fixed and market priced contracts for the sale of primary aluminum and the purchase of raw materials in future periods.
Primary Aluminum Sales Contracts
| | | | | | | | |
Contract | | Customer | | Volume | | Term | | Pricing |
|
Pechiney Metal Agreement (1) | | Pechiney | | 125,192 to 146,964 metric tons per year (“mtpy”) | | Through July 31, 2007 | | Based on U.S. Midwest market |
| | | | | | | | |
Glencore Metal Agreement I (2) | | Glencore | | 50,000 mtpy | | Through December 31, 2009 | | LME-based |
|
Glencore Metal Agreement II (3) | | Glencore | | 20,000 mtpy | | Through December 31, 2013 | | Based on U.S. Midwest market |
| | | | | | | | |
Southwire Metal Agreement (4) | | Southwire | | 108,862 mtpy (high purity molten aluminum) | | Through March 31, 2011 | | Based on U.S. Midwest market |
| | | | | | | | |
| | | | 27,216 mtpy (standard-grade molten aluminum) | | Through December 31, 2008 | | Based on U.S. Midwest market |
| | |
(1) | | Pechiney has the right, upon 12 months notice, to reduce its purchase obligations by 50% under this contract. |
|
(2) | | Referred to as the “New Sales Contract” in the Company’s 2004 Annual Report on Form 10-K. The Company accounts for the Glencore Metal Agreement I as a derivative instrument under SFAS No. 133. The Company has not designated the Glencore Metal Agreement I as “normal” because it replaced and substituted for a significant portion of a sales contract which did not qualify for this designation. Because the Glencore Metal Agreement I is variably priced, the Company does not expect significant variability in its fair value, other than changes that might result from the absence of the U.S. Midwest premium. |
|
(3) | | Referred to as the “Glencore Metal Agreement” in the Company’s 2004 Annual Report on Form 10-K. The Company accounts for the Glencore Metal Agreement II as a derivative instrument under SFAS No. 133. Under the Glencore Metal Agreement II, pricing is based on then-current market prices, adjusted by a negotiated U.S. Midwest premium with a cap and a floor as applied to the current U.S. Midwest premium. |
|
(4) | | The Southwire Metal Agreement will automatically renew for additional five-year terms, unless either party provides 12 months notice that it has elected not to renew. |
Tolling Contracts
| | | | | | | | |
Contract | | Customer | | Volume | | Term | | Pricing |
|
Billiton Tolling Agreement (1)(2) | | BHP Billiton | | 130,000 mtpy | | Through December 31, 2013 | | LME-based |
| | | | | | | | |
Glencore Tolling Agreement (3) | | Glencore | | 90,000 mtpy | | Through July 2016 | | LME-based |
| | |
(1) | | Substantially all of Nordural’s existing sales consist of tolling revenues earned under a long-term Alumina Supply, Toll Conversion and Aluminum Metal Supply Agreement (the “Billiton Tolling Agreement”) between |
10
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
| | |
|
| | Nordural and a subsidiary of BHP Billiton Ltd (together with its subsidiaries, “BHP Billiton”). Under the Billiton Tolling Agreement, Nordural receives an LME-based fee for the conversion of alumina, supplied by BHP Billiton, into primary aluminum. |
|
(2) | | In September 2005, Nordural and BHP Billiton amended the Billiton Tolling Agreement to increase the tolling arrangement from 90,000 metric tons to 130,000 metric tons of the per annum production capacity at the Nordural facility effective upon the completion of the expansion. |
|
(3) | | Nordural entered into a 10-year LME-based alumina tolling agreement with a subsidiary of Glencore International AG (together with its subsidiaries, “Glencore”) for 90,000 metric tons of the expansion capacity at the Nordural facility. The term of the agreement will begin upon completion of the expansion, which is expected to be in late-2006. |
Apart from the Pechiney Metal Agreement, Glencore Metal Agreement I, Glencore Metal Agreement II and Southwire Metal Agreement, the Company had forward delivery contracts to sell 93,533 metric tons and 113,126 metric tons of primary aluminum at September 30, 2005 and December 31, 2004, respectively. Of these forward delivery contracts, the Company had fixed price commitments to sell 7,522 metric tons and 6,033 metric tons of primary aluminum at September 30, 2005 and December 31, 2004, respectively, of which none were with Glencore.
Alumina Supply Agreements
The Company is party to long-term agreements with Glencore that supply a fixed quantity of alumina to the Company’s Ravenswood and Mt. Holly facilities at prices indexed to the price of primary aluminum quoted on the LME. In addition, as part of the Company’s acquisition of a joint venture interest in the Gramercy, Louisiana alumina refinery, the Company entered into a long-term agreement on November 2, 2004 with Gramercy Alumina LLC (“Gramercy Alumina”) that supplies a fixed quantity of alumina to the Company’s Hawesville facility at prices based on the alumina production costs at the Gramercy refinery. Gramercy Alumina, a joint venture company owned 50/50 by Century and Noranda Finance Inc., owns and operates the Gramercy alumina refinery. A summary of these agreements is provided below. The Company is reviewing options for future supplies of alumina. The Company’s Nordural facility toll converts alumina provided by BHP Billiton, and will toll convert alumina provided by Glencore beginning in 2006 upon completion of the current expansion of the Nordural facility.
| | | | | | |
Facility | | Supplier | | Term | | Pricing |
|
Ravenswood | | Glencore | | Through December 31, 2006 | | LME-based |
| | | | | | |
Mt. Holly | | Glencore | | Through December 31, 2006 (54% of requirement) | | LME-based |
| | | | | | |
Mt. Holly | | Glencore | | Through January 31, 2008 (46% of requirement) | | LME-based |
| | | | | | |
Hawesville | | Gramercy Alumina | | Through December 31, 2010 | | Cost-based |
Anode Purchase Agreement
Nordural has a contract for the supply of anodes for its existing capacity which expires in 2013. Pricing for the anode contract is variable and is indexed to the raw material market for petroleum coke products, certain labor rates, and maintenance cost indices.
On September 30, 2005, Nordural and a subsidiary of Alcan Inc. (“Alcan”) entered into an agreement for the supply of anodes for its planned expansion capacity. The term of the agreement is through December 31, 2015,
11
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
however after September 30, 2010 either party has the right upon 18 months notice to terminate the agreement. Pricing for the anode contract is variable and is updated and adjusted quarterly. Pricing is determined by reference to prices for petroleum coke products and energy costs, and certain wage and price indices.
Financial Sales Agreements
To mitigate the volatility in its unpriced forward delivery contracts, the Company enters into fixed price financial sales contracts, which settle in cash in the period corresponding to the intended delivery dates of the forward delivery contracts. Certain of these fixed price financial sales contracts are accounted for as cash flow hedges depending on the Company’s designation of each contract at its inception.
Primary Aluminum Fixed Price Financial Sales Contracts as of:
| | | | | | | | | | | | | | | | | | | | | | | | |
| | | | | | | | | | (Metric Tons) | | | | | | | | | |
| | September 30, 2005 | | | December 31, 2004 | |
| | Cash Flow | | | | | | | | | | | Cash Flow | | | | | | | |
| | Hedges | | | Derivatives | | | Total | | | Hedges | | | Derivatives | | | Total | |
|
2005 | | | 51,750 | | | | — | | | | 51,750 | | | | 193,083 | | | | — | | | | 193,083 | |
|
2006 | | | 142,750 | | | | 25,200 | | | | 167,950 | | | | 142,750 | | | | 25,200 | | | | 167,950 | |
|
2007 | | | 119,500 | | | | 50,400 | | | | 169,900 | | | | 119,500 | | | | 50,400 | | | | 169,900 | |
|
2008 | | | 9,000 | | | | 100,200 | | | | 109,200 | | | | 9,000 | | | | 75,000 | | | | 84,000 | |
|
2009 | | | — | | | | 105,000 | | | | 105,000 | | | | — | | | | 75,000 | | | | 75,000 | |
|
2010-2015 | | | — | | | | 480,000 | | | | 480,000 | | | | — | | | | 75,000 | | | | 75,000 | |
| | | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | | | | | | | | |
Total | | | 323,000 | | | | 760,800 | | | | 1,083,800 | | | | 464,333 | | | | 300,600 | | | | 764,933 | |
| | | | | | | | | | | | | | | | | | |
The contracts accounted for as derivatives contain clauses that trigger additional shipment volume when the market price for a contract month is above the contract ceiling price. If the market price exceeds the ceiling price for all contract months through 2015, the maximum additional shipment volume would be 760,800 metric tons. These contracts will be settled monthly. The Company had no fixed price financial contracts to purchase aluminum at September 30, 2005 or December 31, 2004.
Additionally, to mitigate the volatility of the natural gas markets, the Company enters into fixed price financial purchase contracts, accounted for as cash flow hedges, which settle in cash in the period corresponding to the intended usage of natural gas.
12
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
Natural Gas Fixed Price Financial Purchase Contracts as of:
| | | | | | | | |
| | (Thousands of DTH) | |
| | September 30, | | | December 31, | |
| | 2005 | | | 2004 | |
|
2005 | | | 970 | | | | 2,880 | |
|
2006 | | | 1,680 | | | | 480 | |
|
2007 | | | 780 | | | | 480 | |
|
2008 | | | 480 | | | | 480 | |
| | | | | | |
| | | | | | | | |
Total | | | 3,910 | | | | 4,320 | |
| | | | | | |
Based on the fair value of the Company’s fixed price financial sales contracts for primary aluminum and financial purchase contracts for natural gas that qualify as cash flow hedges as of September 30, 2005, accumulated other comprehensive loss of $14,553 is expected to be reclassified as a reduction to earnings over the next 12 month period.
The forward financial sales and purchase contracts are subject to the risk of non-performance by the counterparties. However, the Company only enters into forward financial contracts with counterparties it determines to be creditworthy. If any counterparty failed to perform according to the terms of the contract, the accounting impact would be limited to the difference between the contract price and the market price applied to the contract volume on the date of settlement.
10. Supplemental Cash Flow Information
| | | | | | | | |
| | Nine months ended | |
| | September 30, | |
| | 2005 | | | 2004 | |
|
Cash paid for: | | | | | | | | |
Interest | | $ | 27,098 | | | $ | 36,152 | |
Income tax | | | 12,627 | | | | 198 | |
| | | | | | | | |
Cash received for: | | | | | | | | |
Interest | | | 893 | | | | 843 | |
Income tax refunds | | | — | | | | 135 | |
| | | | | | | | |
Non-cash investing activities: | | | | | | | | |
Accrued Nordural expansion costs | | | 6,311 | | | | — | |
11. Asset Retirement Obligations
The reconciliation of the changes in the asset retirement obligations is as follows:
13
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
| | | | | | | | |
| | For the Nine months | | | | |
| | ended September 30, | | | For the Year ended | |
| | 2005 | | | December 31, 2004 | |
Beginning balance, ARO liability | | $ | 17,232 | | | $ | 16,495 | |
Additional ARO liability incurred | | | 1,354 | | | | 1,383 | |
ARO liabilities settled | | | (2,515 | ) | | | (3,379 | ) |
Accretion expense | | | 1,045 | | | | 2,733 | |
| | | | | | |
Ending balance, ARO liability | | $ | 17,116 | | | $ | 17,232 | |
| | | | | | |
12. New Accounting Standards
In May 2005, the FASB issued SFAS No. 154, “Accounting Changes and Error Corrections.” This Statement replaces the guidance in APB Opinion No. 20, “Accounting Changes” and FASB Statement No. 3, “Reporting Accounting Changes in Interim Financial Statements.” The Statement provides guidance on the accounting for and reporting of accounting changes and error corrections. It requires retrospective application as the required method for reporting a change in accounting principle, unless impracticable. The Statement differentiates retrospective application for changes in accounting principle and changes in reporting entity from restatement for corrections of errors. In addition, the reporting of a correction of an error by restating previously issued financial statements is also addressed by this Statement. The Statement is effective for fiscal year 2006 and thereafter.
In December 2004, the Financial Accounting Standards Board (“FASB”) issued SFAS No. 123(R), “Share Based Payment.” This Statement is a revision of FASB Statement No. 123, “Accounting for Stock-Based Compensation” and supersedes Accounting Principles Board (“APB”) Opinion No. 25, “Accounting for Stock Issued to Employees.” This statement focuses primarily on accounting for transactions in which a company obtains services in share-based payment transactions. This Statement will require the Company to recognize the grant date fair value of an award of equity-based instruments to employees and the cost will be recognized over the period in which the employees are required to provide service. The Statement is effective for fiscal year 2006 and thereafter. The Company is currently assessing the Statement and does not expect the impact of adopting SFAS No. 123(R) will have a material effect on the Company’s financial position and results of operations.
In November 2004, the FASB issued SFAS No. 151, “Inventory Costs.” This Statement amends the guidance in Accounting Research Bulletin No. 43, Chapter 4, “Inventory Pricing” to clarify the accounting treatment for certain inventory costs. In addition, the Statement requires that the allocation of production overheads be based on the facilities’ normal production capacity. The Statement is effective for fiscal year 2006 and thereafter. The Company is currently assessing the Statement and has not yet determined the impact of adopting SFAS No. 151 on the Company’s financial position and results of operations.
13. Comprehensive Income and Accumulated Other Comprehensive Income (Loss)
Comprehensive Income:
| | | | | | | | |
| | Nine months ended | |
| | September 30, | |
| | 2005 | | | 2004 | |
| | | | | | (Restated) | |
Net income | | $ | 32,403 | | | $ | 8,839 | |
Other comprehensive income (loss): | | | | | | | | |
Net unrealized loss on financial instruments, net of tax of $93 and $13,806, respectively | | | (410 | ) | | | (24,229 | ) |
Net amount reclassified to income, net of tax of ($11,062) and ($1,306), respectively | | | 19,208 | | | | 2,349 | |
| | | | | | |
Comprehensive income (loss) | | $ | 51,201 | | | $ | (13,041 | ) |
| | | | | | |
14
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
Composition of Accumulated Other Comprehensive Loss:
| | | | | | | | |
| | September 30, | | | December 31, | |
| | 2005 | | | 2004 | |
Net unrealized loss on financial instruments, net of tax of $17,042 and $28,011 | | $ | (30,315 | ) | | $ | (49,113 | ) |
Minimum pension liability adjustment, net of tax of $1,728 and $1,728 | | | (3,073 | ) | | | (3,073 | ) |
| | | | | | |
Total accumulated other comprehensive loss | | $ | (33,388 | ) | | $ | (52,186 | ) |
| | | | | | |
14. Earnings Per Share
The following table provides a reconciliation of the computation of the basic and diluted earnings per share:
| | | | | | | | | | | | | | | | | | | | | | | | |
| | Three months ended September 30, | |
| | 2005 | | | 2004 | |
| | Income | | | Shares | | | Per-Share | | | Income | | | Shares | | | Per-Share | |
|
| | | | | | | | | | | | | | (Restated) | | | | | | | | | |
|
Net loss | | $ | (20,071 | ) | | | | | | | | | | $ | (15,973 | ) | | | | | | | | |
|
Less: Preferred stock dividends | | | — | | | | | | | | | | | | — | | | | | | | | | |
|
Basic EPS: | | | | | | | | | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | | | | | | | | |
Loss applicable to common shareholders | | | (20,071 | ) | | | 32,162 | | | $ | (0.62 | ) | | | (15,973 | ) | | | 31,754 | | | $ | (0.50 | ) |
| | | | | | | | | | | | | | | | | | | | |
|
Diluted EPS: | | | | | | | | | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | | | | | | | | |
Loss applicable to common shareholders with assumed conversions | | $ | (20,071 | ) | | | 32,162 | | | $ | (0.62 | ) | | $ | (15,973 | ) | | | 31,754 | | | $ | (0.50 | ) |
| | | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | | | | | | | | |
| | Nine months ended September 30, | |
| | 2005 | | | 2004 | |
| | Income | | | Shares | | | Per-Share | | | Income | | | Shares | | | Per-Share | |
|
| | | | | | | | | | | | | | (Restated) | | | | | | | | | |
|
Net income | | $ | 32,403 | | | | | | | | | | | $ | 8,839 | | | | | | | | | |
|
Less: Preferred stock dividends | | | — | | | | | | | | | | | | (769 | ) | | | | | | | | |
|
| | | | | | | | | | | | | | | | | | | | | | |
Basic EPS: | | | | | | | | | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | | | | | | | | |
Income applicable to common shareholders | | | 32,403 | | | | 32,120 | | | $ | 1.01 | | | | 8,070 | | | | 27,542 | | | $ | 0.29 | |
|
Effect of Dilutive Securities: | | | | | | | | | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | | | | | | | | |
Plus: Incremental shares | | | — | | | | 43 | | | | | | | | — | | | | 117 | | | | | |
|
| | | | | | | | | | | | | | | | | | | | |
Diluted EPS: | | | | | | | | | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | | | | | | | | |
Income applicable to common shareholders with assumed conversions | | $ | 32,403 | | | | 32,163 | | | $ | 1.01 | | | $ | 8,070 | | | | 27,659 | | | $ | 0.29 | |
| | | | | | | | | | | | | | | | | | |
15
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
Options to purchase 299,413 and 313,179 shares of common stock were outstanding during the periods ended September 30, 2005 and 2004, respectively. For the three month periods ending September 30, 2004 and 2005 all options were excluded from the calculation of diluted EPS because the Company has a net loss for those periods. For the nine month periods ending September 30, 2005 and 2004, 31,000 and 10,000 options, respectively, were not included in the calculation of diluted EPS because the option’s exercise price exceeded the average market price of the common stock.
15. Components of Net Periodic Benefit Cost
| | | | | | | | | | | | | | | | |
| | Pension Benefits | |
| | Three months ended | | | Nine months ended | |
| | September 30, | | | September 30, | |
| | 2005 | | | 2004 | | | 2005 | | | 2004 | |
|
Service cost | | $ | 980 | | | $ | 846 | | | $ | 2,941 | | | $ | 2,524 | |
Interest cost | | | 1,171 | | | | 1,066 | | | | 3,512 | | | | 3,195 | |
Expected return on plan assets | | | (1,475 | ) | | | (1,187 | ) | | | (4,425 | ) | | | (3,563 | ) |
Amortization of prior service cost | | | 741 | | | | 210 | | | | 2,222 | | | | 631 | |
Amortization of net gain | | | 157 | | | | 81 | | | | 471 | | | | 244 | |
| | | | | | | | | | | | |
Net periodic benefit cost | | $ | 1,574 | | | $ | 1,016 | | | $ | 4,721 | | | $ | 3,031 | |
| | | | | | | | | | | | |
| | | | | | | | | | | | | | | | |
| | Other Postemployment Benefits | |
| | Three months ended | | | Nine months ended | |
| | September 30, | | | September 30, | |
| | 2005 | | | 2004 | | | 2005 | | | 2004 | |
|
Service cost | | $ | 1,258 | | | $ | 890 | | | $ | 3,774 | | | $ | 3,192 | |
Interest cost | | | 2,219 | | | | 1,672 | | | | 6,658 | | | | 5,663 | |
Expected return on plan assets | | | — | | | | — | | | | — | | | | — | |
Amortization of prior service cost | | | (219 | ) | | | (84 | ) | | | (658 | ) | | | (253 | ) |
Amortization of net gain | | | 929 | | | | 299 | | | | 2,786 | | | | 1,532 | |
| | | | | | | | | | | | |
Net periodic benefit cost | | $ | 4,187 | | | $ | 2,777 | | | $ | 12,560 | | | $ | 10,134 | |
| | | | | | | | | | | | |
16. Condensed Consolidating Financial Information
The Company’s 7.5% Senior Notes due 2014, and 1.75% Convertible Senior Notes due 2024 are guaranteed by each of the Company’s material existing and future domestic subsidiaries. These notes are not guaranteed by the Company’s foreign subsidiaries (the “Non-Guarantor Subsidiaries”). During the second quarter of 2005, Century Aluminum of Kentucky, LLC (the “LLC”) became a guarantor subsidiary. In the periods presented prior to the current reporting period, the LLC was classified with the Non-Guarantor Subsidiaries. The Company’s policy for financial reporting purposes is to allocate corporate expenses or income to subsidiaries. For the three months ended September 30, 2005 and 2004, the Company allocated total corporate expenses of $53,017 and $48,274 to its subsidiaries, respectively. For the nine months ended September 30, 2005 and 2004, the Company allocated total corporate expenses of $51,030 and $48,330 to its subsidiaries, respectively. Additionally, the Company charges interest on certain intercompany balances.
16
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
The following summarized condensed consolidating balance sheets as of September 30, 2005 and December 31, 2004, condensed consolidating statements of operations for the three and nine months ended September 30, 2005 and September 30, 2004 and the condensed consolidating statements of cash flows for the nine months ended September 30, 2005 and September 30, 2004 present separate results for Century Aluminum Company, the Guarantor Subsidiaries and the Non-Guarantor Subsidiaries.
This summarized condensed consolidating financial information may not necessarily be indicative of the results of operations or financial position had the Company, the Guarantor Subsidiaries or the Non-Guarantor Subsidiaries operated as independent entities.
17
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
CONDENSED CONSOLIDATING BALANCE SHEET
As of September 30, 2005
| | | | | | | | | | | | | | | | | | | | |
| | Combined | | | Combined | | | | | | | | | | |
| | Guarantor | | | Non-Guarantor | | | The | | | Reclassifications | | | | |
| | Subsidiaries | | | Subsidiaries | | | Company | | | and Eliminations | | | Consolidated | |
|
Assets: | | | | | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | | | | |
Cash and cash equivalents | | $ | 17,514 | | | $ | 5,591 | | | $ | 32,742 | | | $ | — | | | $ | 55,847 | |
Restricted cash | | | 2,028 | | | | — | | | | — | | | | — | | | | 2,028 | |
Accounts receivables – net | | | 69,142 | | | | 11,368 | | | | — | | | | — | | | | 80,510 | |
Due from affiliates | | | 212,516 | | | | — | | | | 674,773 | | | | (869,672 | ) | | | 17,617 | |
Inventories | | | 87,608 | | | | 15,795 | | | | — | | | | 2,805 | | | | 106,208 | |
Prepaid and other current assets | | | 13,546 | | | | 4,066 | | | | 4,736 | | | | — | | | | 22,348 | |
Deferred taxes — current portion | | | 11,296 | | | | — | | | | 2,998 | | | | — | | | | 14,294 | |
| | | | | | | | | | | | | | | |
Total current assets | | | 413,650 | | | | 36,820 | | | | 715,249 | | | | (866,867 | ) | | | 298,852 | |
Investment in subsidiaries | | | 13,823 | | | | — | | | | 339,104 | | | | (352,927 | ) | | | — | |
Property, plant and equipment – net | | | 459,260 | | | | 535,641 | | | | 335 | | | | — | | | | 995,236 | |
Intangible asset – net | | | 78,316 | | | | — | | | | — | | | | — | | | | 78,316 | |
Goodwill | | | — | | | | 94,844 | | | | — | | | | — | | | | 94,844 | |
Deferred taxes — less current portion | | | — | | | | — | | | | 33,555 | | | | (33,555 | ) | | | — | |
Other assets | | | 49,520 | | | | 11,412 | | | | 18,802 | | | | — | | | | 79,734 | |
| | | | | | | | | | | | | | | |
Total assets | | $ | 1,014,569 | | | $ | 678,717 | | | $ | 1,107,045 | | | $ | (1,253,349 | ) | | $ | 1,546,982 | |
| | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | | | | |
Liabilities and shareholders’ equity: | | | | | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | | | | |
Accounts payable – trade | | $ | 32,858 | | | $ | 27,324 | | | $ | — | | | $ | — | | | $ | 60,182 | |
Due to affiliates | | | 96,747 | | | | 46,093 | | | | 156,004 | | | | (220,453 | ) | | | 78,391 | |
Industrial revenue bonds | | | 7,815 | | | | — | | | | — | | | | — | | | | 7,815 | |
Accrued and other current liabilities | | | 8,894 | | | | 3,159 | | | | 24,817 | | | | — | | | | 36,870 | |
Long-term debt — current portion | | | — | | | | 558 | | | | — | | | | — | | | | 558 | |
Accrued employee benefits costs – current portion | | | 8,458 | | | | — | | | | — | | | | — | | | | 8,458 | |
Convertible senior notes | | | — | | | | — | | | | 175,000 | | | | — | | | | 175,000 | |
| | | | | | | | | | | | | | | |
Total current liabilities | | | 154,772 | | | | 77,134 | | | | 355,821 | | | | (220,453 | ) | | | 367,274 | |
| | | | | | | | | | | | | | | |
Senior unsecured notes payable | | | — | | | | — | | | | 250,000 | | | | — | | | | 250,000 | |
Nordural debt | | | — | | | | 196,601 | | | | — | | | | — | | | | 196,601 | |
Accrued pension benefits costs – less current portion | | | — | | | | — | | | | 13,421 | | | | — | | | | 13,421 | |
Accrued post retirement benefits costs – less current portion | | | 93,172 | | | | — | | | | 894 | | | | — | | | | 94,066 | |
Other liabilities/intercompany loan | | | 395,010 | | | | 286,188 | | | | — | | | | (647,908 | ) | | | 33,290 | |
Due to affiliates – less current portion | | | 30,936 | | | | — | | | | 47,799 | | | | — | | | | 78,735 | |
Deferred taxes – less current portion | | | 89,272 | | | | 17,274 | | | | — | | | | (32,061 | ) | | | 74,485 | |
| | | | | | | | | | | | | | | |
Total non-current liabilities | | | 608,390 | | | | 500,063 | | | | 312,114 | | | | (679,969 | ) | | | 740,598 | |
| | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | | | | |
Shareholders’ equity: | | | | | | | | | | | | | | | | | | | | |
Common stock | | | 60 | | | | 12 | | | | 322 | | | | (72 | ) | | | 322 | |
Additional paid-in capital | | | 252,734 | | | | 75,190 | | | | 418,876 | | | | (327,924 | ) | | | 418,876 | |
Accumulated other comprehensive income (loss) | | | (33,388 | ) | | | — | | | | (33,388 | ) | | | 33,388 | | | | (33,388 | ) |
Retained earnings (accumulated deficit) | | | 32,001 | | | | 26,318 | | | | 53,300 | | | | (58,319 | ) | | | 53,300 | |
| | | | | | | | | | | | | | | |
Total shareholders’ equity | | | 251,407 | | | | 101,520 | | | | 439,110 | | | | (352,927 | ) | | | 439,110 | |
| | | | | | | | | | | | | | | |
Total liabilities and equity | | $ | 1,014,569 | | | $ | 678,717 | | | $ | 1,107,045 | | | $ | (1,253,349 | ) | | $ | 1,546,982 | |
| | | | | | | | | | | | | | | |
18
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
CONDENSED CONSOLIDATING BALANCE SHEET
As of December 31, 2004
(Restated)
| | | | | | | | | | | | | | | | | | | | |
| | Combined | | | Combined | | | | | | | Reclassifications | | | | |
| | Guarantor | | | Non-Guarantor | | | The | | | And | | | | |
| | Subsidiaries | | | Subsidiaries | | | Company | | | Eliminations | | | Consolidated | |
Assets: | | | | | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | | | | |
Cash and cash equivalents | | $ | 185 | | | $ | 1,759 | | | $ | 42,224 | | | $ | — | | | $ | 44,168 | |
Restricted cash | | | 1,174 | | | | 504 | | | | — | | | | — | | | | 1,678 | |
Accounts receivable — net | | | 71,051 | | | | 8,449 | | | | 76 | | | | — | | | | 79,576 | |
Due from affiliates | | | 168,328 | | | | 8,474 | | | | 684,458 | | | | (846,889 | ) | | | 14,371 | |
Inventories | | | 73,515 | | | | 38,688 | | | | — | | | | (919 | ) | | | 111,284 | |
Prepaid and other assets | | | 1,514 | | | | 4,299 | | | | 4,242 | | | | — | | | | 10,055 | |
Deferred taxes — current portion | | | 24,018 | | | | 293 | | | | — | | | | 331 | | | | 24,642 | |
| | | | | | | | | | | | | | | |
Total current assets | | | 339,785 | | | | 62,466 | | | | 731,000 | | | | (847,477 | ) | | | 285,774 | |
Investment in subsidiaries | | | 66,393 | | | | — | | | | 270,178 | | | | (336,571 | ) | | | — | |
Property, plant and equipment — net | | | 464,418 | | | | 341,692 | | | | 140 | | | | — | | | | 806,250 | |
Intangible asset — net | | | — | | | | 86,809 | | | | — | | | | — | | | | 86,809 | |
Goodwill | | | — | | | | 95,610 | | | | — | | | | — | | | | 95,610 | |
Other assets | | | 20,391 | | | | 16,792 | | | | 20,927 | | | | — | | | | 58,110 | |
| | | | | | | | | | | | | | | |
Total assets | | $ | 890,987 | | | $ | 603,369 | | | $ | 1,022,245 | | | $ | (1,184,048 | ) | | $ | 1,332,553 | |
| | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | | | | |
Liabilities and shareholders’ equity: | | | | | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | | | | |
Accounts payable – trade | | $ | 12,000 | | | $ | 35,479 | | | $ | — | | | $ | — | | | $ | 47,479 | |
Due to affiliates | | | 84,151 | | | | 2,499 | | | | 162,150 | | | | (163,985 | ) | | | 84,815 | |
Industrial revenue bonds | | | 7,815 | | | | — | | | | — | | | | — | | | | 7,815 | |
Accrued and other current liabilities | | | 15,545 | | | | 10,023 | | | | 27,741 | | | | — | | | | 53,309 | |
Long term debt — current portion | | | — | | | | 704 | | | | 9,878 | | | | — | | | | 10,582 | |
Accrued employee benefits costs - current portion | | | 6,507 | | | | 1,951 | | | | — | | | | — | | | | 8,458 | |
Convertible senior notes | | | — | | | | — | | | | 175,000 | | | | — | | | | 175,000 | |
| | | | | | | | | | | | | | | |
Total current liabilities | | | 126,018 | | | | 50,656 | | | | 374,769 | | | | (163,985 | ) | | | 387,458 | |
| | | | | | | | | | | | | | | |
Senior unsecured notes payable | | | — | | | | — | | | | 250,000 | | | | — | | | | 250,000 | |
Nordural debt | | | — | | | | 80,711 | | | | — | | | | — | | | | 80,711 | |
Accrued pension benefit costs — less current portion | | | — | | | | — | | | | 10,685 | | | | — | | | | 10,685 | |
Accrued postretirement benefit costs - less current portion | | | 56,947 | | | | 27,812 | | | | 790 | | | | — | | | | 85,549 | |
Other liabilities/intercompany loan | | | 479,213 | | | | 239,124 | | | | — | | | | (683,376 | ) | | | 34,961 | |
Due to affiliates — less current portion | | | 30,416 | | | | — | | | | — | | | | — | | | | 30,416 | |
Deferred taxes | | | 47,509 | | | | 19,379 | | | | 1,501 | | | | (116 | ) | | | 68,273 | |
| | | | | | | | | | | | | | | |
Total noncurrent liabilities | | | 614,085 | | | | 367,026 | | | | 262,976 | | | | (683,492 | ) | | | 560,595 | |
| | | | | | | | | | | | | | | |
Shareholders’ equity: | | | | | | | | | | | | | | | | | | | | |
Common stock | | | 59 | | | | 13 | | | | 320 | | | | (72 | ) | | | 320 | |
Additional paid-in capital | | | 188,424 | | | | 242,818 | | | | 415,453 | | | | (431,242 | ) | | | 415,453 | |
Accumulated other comprehensive income (loss) | | | (51,665 | ) | | | (521 | ) | | | (52,186 | ) | | | 52,186 | | | | (52,186 | ) |
Retained earnings (accumulated deficit) | | | 14,066 | | | | (56,623 | ) | | | 20,913 | | | | 42,557 | | | | 20,913 | |
| | | | | | | | | | | | | | | |
Total shareholders’ equity | | | 150,884 | | | | 185,687 | | | | 384,500 | | | | (336,571 | ) | | | 384,500 | |
| | | | | | | | | | | | | | | |
Total liabilities and shareholders’ equity | | $ | 890,987 | | | $ | 603,369 | | | $ | 1,022,245 | | | $ | (1,184,048 | ) | | $ | 1,332,553 | |
| | | | | | | | | | | | | | | |
19
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
For the Three months ended September 30, 2005
| | | | | | | | | | | | | | | | | | | | |
| | Combined | | | Combined | | | | | | | Reclassifications | | | | |
| | Guarantor | | | Non-Guarantor | | | The | | | and | | | | |
| | Subsidiaries | | | Subsidiaries | | | Company | | | Eliminations | | | Consolidated | |
Net sales: | | | | | | | | | | | | | | | | | | | | |
Third-party customers | | $ | 189,456 | | | $ | 33,355 | | | $ | — | | | $ | — | | | $ | 222,811 | |
Related parties | | | 48,025 | | | | — | | | | — | | | | — | | | | 48,025 | |
| | | | | | | | | | | | | | | |
| | | 237,481 | | | | 33,355 | | | | — | | | | — | | | | 270,836 | |
| | | | | | | | | | | | | | | | | | | | |
Cost of goods sold | | | 217,924 | | | | 23,345 | | | | — | | | | (491 | ) | | | 240,778 | |
| | | | | | | | | | | | | | | |
Gross profit | | | 19,557 | | | | 10,010 | | | | — | | | | 491 | | | | 30,058 | |
Selling, general and administrative expenses | | | 7,904 | | | | 200 | | | | — | | | | — | | | | 8,104 | |
| | | | | | | | | | | | | | | |
Operating income | | | 11,653 | | | | 9,810 | | | | — | | | | 491 | | | | 21,954 | |
Interest expense – third party | | | (6,158 | ) | | | (55 | ) | | | — | | | | — | | | | (6,213 | ) |
Interest income (expense) – affiliates | | | 6,283 | | | | (6,283 | ) | | | — | | | | — | | | | — | |
Interest income | | | 446 | | | | 150 | | | | — | | | | — | | | | 596 | |
Net loss on forward contracts | | | (53,481 | ) | | | — | | | | — | | | | — | | | | (53,481 | ) |
Other income (expense), net | | | 86 | | | | (153 | ) | | | — | | | | — | | | | (67 | ) |
| | | | | | | | | | | | | | | |
Income (loss) before income taxes and equity in earnings (loss) of subsidiaries and joint ventures | | | (41,171 | ) | | | 3,469 | | | | — | | | | 491 | | | | (37,211 | |
Income tax (expense) benefit | | | 14,366 | | | | (125 | ) | | | — | | | | (177 | ) | | | 14,064 | |
| | | | | | | | | | | | | | | |
Income (loss) before equity in earnings (loss) of subsidiaries and joint ventures | | | (26,805 | ) | | | 3,344 | | | | — | | | | 314 | | | | (23,147 | ) |
Equity in earnings (loss) of subsidiaries and joint ventures | | | 1,316 | | | | 1,760 | | | | (20,071 | ) | | | 20,071 | | | | 3,076 | |
| | | | | | | | | | | | | | | |
Net income (loss) | | $ | (25,489 | ) | | $ | 5,104 | | | $ | (20,071 | ) | | $ | 20,385 | | | $ | (20,071 | ) |
| | | | | | | | | | | | | | | |
20
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
For the Three Months Ended September 30, 2004
(Restated)
| | | | | | | | | | | | | | | | | | | | |
| | Combined | | | Combined | | | | | | | Reclassifications | | | | |
| | Guarantor | | | Non-Guarantor | | | The | | | and | | | | |
| | Subsidiaries | | | Subsidiaries | | | Company | | | Eliminations | | | Consolidated | |
Net sales: | | | | | | | | | | | | | | | | | | | | |
Third-party customers. | | $ | 200,407 | | | $ | 31,095 | | | $ | — | | | $ | — | | | $ | 231,502 | |
Related parties | | | 42,815 | | | | — | | | | — | | | | — | | | | 42,815 | |
| | | | | | | | | | | | | | | |
| | | 243,222 | | | | 31,095 | | | | — | | | | — | | | | 274,317 | |
Cost of goods sold | | | 206,271 | | | | 111,624 | | | | — | | | | (87,060 | ) | | | 230,835 | |
| | | | | | | | | | | | | | | | | | | | |
Reimbursement from owner | | | — | | | | (87,101 | ) | | | — | | | | 87,101 | | | | — | |
| | | | | | | | | | | | | | | |
Gross profit (loss) | | | 36,951 | | | | 6,572 | | | | — | | | | (41 | ) | | | 43,482 | |
Selling, general and administrative expenses | | | 7,567 | | | | — | | | | — | | | | — | | | | 7,567 | |
| | | | | | | | | | | | | | | |
Operating income (loss) | | | 29,384 | | | | 6,572 | | | | — | | | | (41 | ) | | | 35,915 | |
Interest expense – third party | | | (6,142 | ) | | | (4,410 | ) | | | — | | | | — | | | | (10,552 | ) |
Interest income | | | 370 | | | | 118 | | | | — | | | | 29 | | | | 517 | |
Net loss on forward contracts | | | (3,149 | ) | | | — | | | | — | | | | — | | | | (3,149 | ) |
Loss on early extinguishment of debt | | | (47,448 | ) | | | — | | | | — | | | | — | | | | (47,448 | ) |
Other income (expense), net | | | 2 | | | | (125 | ) | | | — | | | | 13 | | | | (110 | ) |
| | | | | | | | | | | | | | | |
Income (loss) before income taxes and equity in earnings (loss) of subsidiaries | | | (26,983 | ) | | | 2,155 | | | | — | | | | 1 | | | | (24,827 | ) |
Income tax (expense) benefit | | | 9,488 | | | | (1,806 | ) | | | — | | | | 1,172 | | | | 8,854 | |
| | | | | | | | | | | | | | | |
Income (loss) before equity in earnings (loss) of subsidiaries | | | (17,495 | ) | | | 349 | | | | — | | | | 1,173 | | | | (15,973 | ) |
Equity in earnings (loss) of subsidiaries | | | (1,912 | ) | | | — | | | | (15,973 | ) | | | 17,885 | | | | — | |
| | | | | | | | | | | | | | | |
Net income (loss) | | $ | (19,407 | ) | | $ | 349 | | | $ | (15,973 | ) | | $ | 19,058 | | | $ | (15,973 | ) |
| | | | | | | | | | | | | | | |
21
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
For the Nine months ended September 30, 2005
| | | | | | | | | | | | | | | | | | | | |
| | Combined | | | Combined | | | | | | | Reclassifications | | | | |
| | Guarantor | | | Non-Guarantor | | | The | | | and | | | | |
| | Subsidiaries | | | Subsidiaries | | | Company | | | Eliminations | | | Consolidated | |
Net sales: | | | | | | | | | | | | | | | | | | | | |
Third-party customers | | $ | 612,045 | | | $ | 101,520 | | | $ | — | | | $ | — | | | $ | 713,565 | |
Related parties | | | 125,923 | | | | — | | | | — | | | | — | | | | 125,923 | |
| | | | | | | | | | | | | | | |
| | | 737,968 | | | | 101,520 | | | | — | | | | — | | | | 839,488 | |
| | | | | | | | | | | | | | | | | | | | |
Cost of goods sold | | | 646,270 | | | | 71,444 | | | | — | | | | (5,199 | ) | | | 712,515 | |
| | | | | | | | | | | | | | | |
Gross profit | | | 91,698 | | | | 30,076 | | | | — | | | | 5,199 | | | | 126,973 | |
Selling, general and administrative expenses | | | 24,746 | | | | 200 | | | | — | | | | — | | | | 24,946 | |
| | | | | | | | | | | | | | | |
Operating income | | | 66,952 | | | | 29,876 | | | | — | | | | 5,199 | | | | 102,027 | |
Interest expense – third party | | | (18,811 | ) | | | (602 | ) | | | — | | | | — | | | | (19,413 | ) |
Interest income (expense) – affiliates | | | 17,616 | | | | (17,616 | ) | | | — | | | | — | | | | — | |
Interest income | | | 864 | | | | 224 | | | | — | | | | — | | | | 1,088 | |
Net loss on forward contracts | | | (52,480 | ) | | | — | | | | — | | | | — | | | | (52,480 | ) |
Loss on early extinguishment of debt | | | (835 | ) | | | — | | | | — | | | | — | | | | (835 | ) |
Other income (expense), net | | | 34 | | | | 669 | | | | — | | | | — | | | | 703 | |
| | | | | | | | | | | | | | | |
Income before income taxes and equity in earnings (loss) of subsidiaries and joint ventures | | | 13,340 | | | | 12,551 | | | | — | | | | 5,199 | | | | 31,090 | |
Income tax expense | | | (7,422 | ) | | | (2,716 | ) | | | — | | | | (1,872 | ) | | | (12,010 | ) |
| | | | | | | | | | | | | | | |
Income before equity in earnings (loss) of subsidiaries | | | 5,918 | | | | 9,835 | | | | — | | | | 3,327 | | | | 19,080 | |
Equity in earnings (loss) of subsidiaries and joint ventures | | | 6,166 | | | | 7,157 | | | | 32,403 | | | | (32,403 | ) | | | 13,323 | |
| | | | | | | | | | | | | | | |
Net income (loss) | | $ | 12,084 | | | $ | 16,992 | | | $ | 32,403 | | | $ | (29,076 | ) | | $ | 32,403 | |
| | | | | | | | | | | | | | | |
22
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
For the Nine months ended September 30, 2004
(Restated)
| | | | | | | | | | | | | | | | | | | | |
| | Combined | | | Combined | | | | | | | Reclassifications | | | | |
| | Guarantor | | | Non-Guarantor | | | The | | | and | | | | |
| | Subsidiaries | | | Subsidiaries | | | Company | | | Eliminations | | | Consolidated | |
Net sales: | | | | | | | | | | | | | | | | | | | | |
Third-party customers | | $ | 596,700 | | | $ | 52,578 | | | $ | — | | | $ | — | | | $ | 649,278 | |
Related parties | | | 120,866 | | | | — | | | | — | | | | — | | | | 120,866 | |
| | | | | | | | | | | | | | | |
| | | 717,566 | | | | 52,578 | | | | — | | | | — | | | | 770,144 | |
Cost of goods sold | | | 596,377 | | | | 295,180 | | | | — | | | | (249,927 | ) | | | 641,630 | |
| | | | | | | | | | | | | | | | | | | | |
Reimbursement from owners | | | — | | | | (250,042 | ) | | | — | | | | 250,042 | | | | — | |
| | | | | | | | | | | | | | | |
Gross profit (loss) | | | 121,189 | | | | 7,440 | | | | — | | | | (115 | ) | | | 128,514 | |
Selling, general and administrative expenses | | | 16,966 | | | | — | | | | — | | | | — | | | | 16,966 | |
| | | | | | | | | | | | | | | |
Operating income (loss) | | | 104,223 | | | | 7,440 | | | | — | | | | (115 | ) | | | 111,548 | |
Interest expense — third party | | | (25,053 | ) | | | (7,255 | ) | | | — | | | | — | | | | (32,308 | ) |
Interest expense – related party | | | (380 | ) | | | — | | | | — | | | | — | | | | (380 | ) |
Interest income | | | 627 | | | | 140 | | | | — | | | | 81 | | | | 848 | |
Net loss on forward contracts | | | (17,146 | ) | | | — | | | | — | | | | — | | | | (17,146 | ) |
Loss on early extinguishment of debt | | | (47,448 | ) | | | — | | | | — | | | | — | | | | (47,448 | ) |
Other income (expense), net | | | (679 | ) | | | (152 | ) | | | — | | | | 33 | | | | (798 | ) |
| | | | | | | | | | | | | | | |
Income (loss) before income taxes and equity in earnings (loss) of subsidiaries | | | 14,144 | | | | 173 | | | | — | | | | (1 | ) | | | 14,316 | |
Income tax (expense) benefit | | | (5,740 | ) | | | (3,250 | ) | | | — | | | | 3,513 | | | | (5,477 | ) |
Equity in earnings (loss) of subsidiaries | | | (5,733 | ) | | | — | | | | 8,839 | | | | (3,106 | ) | | | — | |
| | | | | | | | | | | | | | | |
Net income (loss) | | $ | 2,671 | | | $ | (3,077 | ) | | $ | 8,839 | | | $ | 406 | | | $ | 8,839 | |
| | | | | | | | | | | | | | | |
23
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
For the Nine Months Ended September 30, 2005
| | | | | | | | | | | | | | | | |
| | Combined | | | Combined | | | | | | | |
| | Guarantor | | | Non-guarantor | | | The | | | | |
| | Subsidiaries | | | Subsidiaries | | | Company | | | Consolidated | |
|
Net cash provided by operating activities | | $ | 45,562 | | | $ | 81,662 | | | $ | — | | | $ | 127,224 | |
| | | | | | | | | | | | |
| | | | | | | | | | | | | | | | |
Investing activities: | | | | | | | | | | | | | | | | |
Nordural expansion | | | — | | | | (200,641 | ) | | | — | | | | (200,641 | ) |
Purchase of property, plant and equipment, net | | | (7,689 | ) | | | (1,604 | ) | | | (336 | ) | | | (9,629 | ) |
Business acquisitions, net of cash acquired | | | — | | | | — | | | | (7,000 | ) | | | (7,000 | ) |
Restricted cash deposits | | | (350 | ) | | | — | | | | — | | | | (350 | ) |
Proceeds from sale of property, plant and equipment | | | 48 | | | | 53 | | | | — | | | | 101 | |
| | | | | | | | | | | | |
Net cash used in investing activities | | | (7,991 | ) | | | (202,192 | ) | | | (7,336 | ) | | | (217,519 | ) |
| | | | | | | | | | | | |
Financing activities: | | | | | | | | | | | | | | | | |
Borrowings | | | — | | | | 188,937 | | | | — | | | | 188,937 | |
Repayment of debt | | | — | | | | (73,193 | ) | | | (9,945 | ) | | | (83,138 | ) |
Financing fees | | | — | | | | (4,617 | ) | | | (515 | ) | | | (5,132 | ) |
Intercompany transactions | | | (20,242 | ) | | | 13,235 | | | | 7,007 | | | | — | |
Dividends | | | — | | | | — | | | | (16 | ) | | | (16 | ) |
Issuance of common stock | | | — | | | | — | | | | 1,323 | | | | 1,323 | |
| | | | | | | | | | | | |
Net cash provided by (used in) financing activities | | | (20,242 | ) | | | 124,362 | | | | (2,146 | ) | | | 101,974 | |
| | | | | | | | | | | | |
Net increase (decrease) in cash and cash equivalents | | | 17,329 | | | | 3,832 | | | | (9,482 | ) | | | 11,679 | |
Cash and cash equivalents, beginning of period | | | 185 | | | | 1,759 | | | | 42,224 | | | | 44,168 | |
| | | | | | | | | | | | |
Cash and cash equivalents, end of period | | $ | 17,514 | | | $ | 5,591 | | | $ | 32,742 | | | $ | 55,847 | |
| | | | | | | | | | | | |
24
CENTURY ALUMINUM COMPANY
Notes to Consolidated Financial Statements — (continued)
CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
For the Nine months ended September 30, 2004
(Restated)
| | | | | | | | | | | | | | | | | | | | |
| | Combined | | | Combined | | | | | | | | | | |
| | Guarantor | | | Non-Guarantor | | | The | | | Reclassifications | | | | |
| | Subsidiaries | | | Subsidiaries | | | Company | | | and Eliminations | | | Consolidated | |
|
Net cash provided by (used in) operating activities | | $ | (16,952 | ) | | $ | 88,816 | | | $ | — | | | $ | — | | | $ | 71,864 | |
| | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | | | | |
Investing activities | | | | | | | | | | | | | | | | | | | | |
Purchase of property, plant and equipment — net | | | (5,437 | ) | | | (3,395 | ) | | | — | | | | — | | | | (8,832 | ) |
|
Nordural expansion | | | — | | | | (17,482 | ) | | | — | | | | — | | | | (17,482 | ) |
|
Acquisitions, net of cash acquired | | | — | | | | — | | | | (184,869 | ) | | | — | | | | (184,869 | ) |
| | | | | | | | | | | | | | | |
Net cash used in investing activities | | | (5,437 | ) | | | (20,877 | ) | | | (184,869 | ) | | | — | | | | (211,183 | ) |
| | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | | | | |
Financing activities: | | | | | | | | | | | | | | | | | | | | |
Borrowings | | | — | | | | 569 | | | | 425,000 | | | | — | | | | 425,569 | |
Repayment of debt – third party | | | — | | | | (107,791 | ) | | | (315,055 | ) | | | — | | | | (422,846 | ) |
Repayment of debt – related party | | | — | | | | — | | | | (14,000 | ) | | | — | | | | (14,000 | ) |
Financing fees | | | — | | | | — | | | | (12,805 | ) | | | — | | | | (12,805 | ) |
Dividends | | | — | | | | — | | | | (3,311 | ) | | | — | | | | (3,311 | ) |
Intercompany transactions | | | 22,285 | | | | 69,197 | | | | (91,482 | ) | | | — | | | | — | |
Issuance of common stock | | | — | | | | — | | | | 214,982 | | | | — | | | | 214,982 | |
| | | | | | | | | | | | | | | |
Net cash provided by (used in) financing activities | | | 22,285 | | | | (38,025 | ) | | | 203,329 | | | | — | | | | 187,589 | |
| | | | | | | | | | | | | | | |
Net increase (decrease) in cash | | | (104 | ) | | | 29,914 | | | | 18,460 | | | | — | | | | 48,270 | |
Cash, beginning of period | | | 104 | | | | — | | | | 28,100 | | | | — | | | | 28,204 | |
| | | | | | | | | | | | | | | |
Cash, end of period | | $ | — | | | $ | 29,914 | | | $ | 46,560 | | | $ | — | | | $ | 76,474 | |
| | | | | | | | | | | | | | | |
17. Subsequent Event
On November 9, 2005, the Company announced that Logan W. Kruger will succeed Craig Davis as President and Chief Executive Officer. Craig Davis will continue to serve as Chairman of the Board of Directors.
25
FORWARD-LOOKING STATEMENTS – CAUTIONARY STATEMENT UNDER THE PRIVATE SECURITIES REFORM ACT OF 1995.
This Quarterly Report on Form 10-Q contains forward-looking statements. The Company has based these forward-looking statements on current expectations and projections about future events. Many of these statements may be identified by the use of forward-looking words such as “expects,” “anticipates,” “plans,” “believes,” “projects,” “estimates,” “intends,” “should,” “could,” “would,” and “potential” and similar words. These forward-looking statements are subject to risks, uncertainties and assumptions including, among other things, those discussed under Part I, Item 2, “Management’s Discussion and Analysis of Financial Condition and Results of Operations,” and Part I, Item 1, “Financial Statements and Supplementary Data,” and:
| • | | The Company’s high level of indebtedness reduces cash available for other purposes, such as the payment of dividends, and limits the Company’s ability to incur additional debt and pursue its growth strategy; |
|
| • | | The cyclical nature of the aluminum industry causes variability in the Company’s earnings and cash flows; |
|
| • | | The loss of a customer to whom the Company delivers molten aluminum would increase the Company’s production costs; |
|
| • | | Glencore International AG owns a large percentage of the Company’s common stock and has the ability to influence matters requiring shareholder approval; |
|
| • | | The Company could suffer losses due to a temporary or prolonged interruption of the supply of electrical power to its facilities, which can be caused by unusually high demand, blackouts, equipment failure, natural disasters or other catastrophic events; |
|
| • | | Due to volatile prices for alumina and electricity, the principal cost components of primary aluminum production, the Company’s production costs could be materially impacted if the Company experiences changes to or disruptions in its current alumina or power supply arrangements, or if production costs at the Company’s alumina refining operations increase significantly or if the Company is unable to obtain affordable power for those portions of its power requirements that are currently unpriced; |
|
| • | | By expanding the Company’s geographic presence and diversifying its operations through the acquisition of bauxite mining, alumina refining and additional aluminum reduction assets, the Company is exposed to new risks and uncertainties that could adversely affect the overall profitability of its business; |
|
| • | | Changes in the relative cost of certain raw materials and energy compared to the price of primary aluminum could affect the Company’s margins; |
|
| • | | Most of the Company’s employees are unionized and any labor dispute or failure to successfully renegotiate an existing labor agreement could materially impair the Company’s ability to conduct its production operations at its unionized facilities; |
|
| • | | The Company is subject to a variety of environmental laws that could result in unanticipated costs or liabilities; |
|
| • | | The Company may not realize the expected benefits of its growth strategy if it is unable to successfully integrate the businesses it acquires; and |
|
| • | | The Company cannot guarantee that the Company’s subsidiary Nordural will be able to complete its expansion in the time forecast or without significant cost overruns or that the Company will be able to realize the expected benefits of the expansion. |
Although the Company believes the expectations reflected in its forward-looking statements are reasonable, the Company cannot guarantee its future performance or results of operations. All forward-looking statements in this filing are based on information available to the Company on the date of this filing; however, the Company is not obligated to update or revise any forward-looking statements, whether as a result of new information, future events or otherwise. When reading any forward-looking statements in this filing, the reader should consider the risks described above and elsewhere in this report as well as those described in the Company’s Annual Report on Form
26
10-K for the year ended December 31, 2004. Given these uncertainties and risks, the reader should not place undue reliance on these forward-looking statements.
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations
Results of Operations
The following discussion reflects Century’s historical results of operations, which do not include results for the Nordural facility until it was acquired in April 2004 and the Company’s equity interest in the earnings of Gramercy Alumina LLC (“GAL”) and St. Ann Bauxite Limited (“SABL”) until the Company acquired a 50% joint venture interest in those companies in October 2004. All periods have been restated to reflect the Company’s change in inventory valuation during the second quarter of 2005.
Century’s financial highlights include:
| | | | | | | | | | | | | | | | |
| | Three months ended | | | Nine months ended | |
| | September 30, | | | September 30, | |
| | 2005 | | | 2004 | | | 2005 | | | 2004 | |
| | (In thousands, except per share data) | |
| | | | | | (Restated) | | | | | | | (Restated) | |
Net sales: | | | | | | | | | | | | | | | | |
Third-party customers | | $ | 222,811 | | | $ | 231,502 | | | $ | 713,565 | | | $ | 649,278 | |
Related party customers | | | 48,025 | | | | 42,815 | | | | 125,923 | | | | 120,866 | |
| | | | | | | | | | | | |
Total | | $ | 270,836 | | | $ | 274,317 | | | $ | 839,488 | | | $ | 770,144 | |
| | | | | | | | | | | | |
| | | | | | | | | | | | | | | | |
Net income (loss) | | $ | (20,071 | ) | | $ | (15,973 | ) | | $ | 32,403 | | | $ | 8,839 | |
Net income (loss) applicable to common shareholders | | $ | (20,071 | ) | | $ | (15,973 | ) | | $ | 32,403 | | | $ | 8,070 | |
| | | | | | | | | | | | | | | | |
Earnings per common share: | | | | | | | | | | | | | | | | |
Basic | | $ | (0.62 | ) | | $ | (0.50 | ) | | $ | 1.01 | | | $ | 0.29 | |
Diluted | | $ | (0.62 | ) | | $ | (0.50 | ) | | $ | 1.01 | | | $ | 0.29 | |
Net sales:Net sales for the three months ended September 30, 2005 decreased $3.5 million to $270.8 million. Reduced shipment volumes of 6.9 million pounds in the current period, which were primarily due to a reduced pot count at the Hawesville facility resulted in a loss of $6.0 million in net sales compared to the previous year period. Improved price realizations for primary aluminum in the third quarter 2005, $2.5 million, due to higher London Metal Exchange (“LME”) prices which were partially offset by lower Midwest premiums for primary aluminum sales in the current period, partially offset the loss in net sales caused by lower shipment volumes.
Net sales for the nine months ended September 30, 2005 increased $69.3 million or 9%, to $839.5 million. Higher price realizations for primary aluminum in the current period, due to improved LME prices for primary aluminum, contributed an additional $39.4 million in sales that were partially offset by $19.0 million in reduced direct shipment revenues. Direct shipments were 23.4 million pounds less than the previous year period due to reduced pot count at the Hawesville facility and fewer days in the first nine months of 2005 versus 2004. The additional volume provided by Nordural for the nine months ended September 30, 2005 contributed $48.9 million to the September 2005 year to date net sales increase.
Gross profit:Gross profit for the three months ended September 30, 2005 decreased $13.4 million to $30.1 million from $43.5 million for the same period in 2004. Reduced shipment volumes during the third quarter 2005 compared to the third quarter 2004 negatively impacted gross profit by $1.7 million which was partially offset by improved price realizations net of increased alumina costs by $0.7 million. Higher net operating costs of $12.4 million during the current quarter were comprised of higher raw material costs and increased replacement of pot
27
cells, $4.3 million; higher power and natural gas costs, $3.6 million; increased net amortization and depreciation charges, $1.1 million; and other spending of $3.4 million.
Gross profit for the nine months ended September 30, 2005 decreased $1.5 million to $127.0 million from $128.5 million, for the same period in 2004. Improved price realizations net of increased alumina costs improved gross profit by $39.0 million and the net increased shipment volume, a result of the Nordural facility acquisition, contributed $11.5 million in additional gross profit. Offsetting these gains were $52.0 million in net cost increases during the current period comprised of: higher raw material costs and increased replacement of pot cells, $15.1 million; higher power and natural gas costs, $11.2 million; increased cost of Gramercy alumina, $10.8 million; increased net amortization and depreciation charges, $5.3 million; increased pension and other post-employment benefit accruals, $3.0 million and other increased spending, $6.6 million.
Selling, general and administrative expenses:Selling, general and administrative expenses for the three months ended September 30, 2005 increased $0.5 million to $8.1 million relative to the same period in 2004. Selling, general and administrative expenses for the nine months ended September 30, 2005 increased $8.0 million to $24.9 million relative to the same period in 2004. Approximately 64%, or $5.1 million of the increase, was a result of increased compensation and pension expense, with the remaining increase in expense associated with increased audit, other professional fees and other general expenses. In addition, allowance for bad debts was reduced $0.6 million in the nine months ended September 30, 2004, reflecting the settlement of a claim.
Net gain/loss on forward contracts: Net loss on forward contracts for the three months ended September 30, 2005 was $53.5 million as compared to a net loss of $3.1 million for the same period in 2004. For the nine months ended September 30, 2005, net loss on forward contracts was $52.5 million as compared to a net loss of $17.1 million for the same period in 2004. The loss reported for the three and nine months ended September 30, 2005, was primarily a result of mark-to-market losses associated with the Company’s long term financial sales contracts with Glencore which do not qualify for cash flow hedge accounting. The loss reported for the three and nine month periods ended September 30, 2004, primarily relates to the early termination of a fixed price forward sales contract with Glencore.
Tax provision:Income tax benefit for the three month period ended September 30, 2005 increased $5.2 million from the same period in 2004. Income tax expense for the nine month period ended September 30, 2005 increased $6.5 million from the same period in 2004 due to the changes in income (loss) before income taxes and changes in the equity in earnings of joint ventures which were partially offset by the discontinuance of accrual for United States taxes on Nordural’s earnings resulting from a decision made in 2005 that such earnings would remain invested outside the United States indefinitely.
Equity in earnings of joint ventures:Equity in earnings from the Gramercy assets, which were acquired on October 1, 2004, was $3.1 million and $13.3 million for the three and nine months ended September 30, 2005, respectively. These earnings represent the Company’s share of profits from third party bauxite, hydrate and chemical grade alumina sales.
Liquidity and Capital Resources
The Company’s statements of cash flows for the nine months ended September 30, 2005 and 2004 are summarized below:
28
| | | | | | | | |
| | Nine months ended | |
| | September 30, | |
| | 2005 | | | 2004 | |
| | (dollars in thousands) | |
|
Net cash provided by operating activities | | $ | 127,224 | | | $ | 71,864 | |
Net cash used in investing activities | | | (217,519 | ) | | | (211,183 | ) |
Net cash provided by financing activities | | | 101,974 | | | | 187,589 | |
| | | | | | |
Net increase in cash and cash equivalents | | $ | 11,679 | | | $ | 48,270 | |
| | | | | | |
Net cash from operating activities in the first nine months of 2005 increased $55.3 million to $127.2 million from the comparable 2004 period. The increase in net cash provided by operating activities during the first nine months of 2005 was the result of the April 2004 Nordural facility acquisition, and improved market conditions as discussed above.
The Company’s net cash used in investing activities for the nine month period ended September 30, 2005 was $217.5 million, primarily a result of the ongoing expansion of the Nordural facility. The Company’s remaining net cash used for investing activities consisted of capital expenditures to maintain and improve plant operations and a payment of $7.0 million to Southwire in connection with the 2001 acquisition of the Hawesville facility. The Company was required to make post-closing payments of up to $7.0 million if the LME price exceeded specified levels during any of the seven years following closing. The payment was made in April 2005. During the nine month period ended September 30, 2004, the Company used cash to acquire the Nordural facility, commence the Nordural expansion project and for capital expenditures to maintain and improve plant operations.
Net cash provided by financing activities during the first nine months of 2005 was $102.0 million as a result of borrowings under Nordural’s $365.0 million senior term loan facility. Amounts borrowed under the term loan facility during the period were used to finance a portion of the costs associated with the ongoing expansion of the Nordural facility. During the nine months ended September 30, 2005, the Company used cash of $83.0 million to retire the Nordural’s senior term loan facility, the senior secured first mortgage notes and debt related to the Landsvirkjun power contract.
Liquidity
The Company’s principal sources of liquidity are cash flow from operations, available borrowings under the Company’s revolving credit facility and Nordural’s term loan facility. The Company believes these sources will provide sufficient liquidity to meet working capital needs, fund capital improvements, and provide for debt service requirements. At September 30, 2005, the Company had borrowing availability of $95.9 million under its revolving credit facility, subject to customary covenants, with no outstanding borrowings. As of September 30, 2005, the Company had remaining borrowing availability of $177.0 million under Nordural’s $365.0 million term loan facility.
The Company’s principal uses of cash are operating costs, payments of principal and interest on the Company’s outstanding debt, the funding of capital expenditures and investments in related businesses, working capital and other general corporate requirements. During 2004, the Company refinanced its public debt obligations and commenced work on the expansion of the Nordural facility, which the Company believes are transactions that may favorably impact the current and future financial condition and results of operations of the Company.
Capital Resources
The Company anticipates capital expenditures of approximately $15.0 to $20.0 million in 2005, exclusive of the Nordural expansion. The revolving credit facility limits, under certain circumstances, the Company’s ability to make capital expenditures at its U.S. reduction facilities; however, the Company does not expect that the limitations will interfere with its ability to maintain its properties and business and comply with environmental requirements.
29
The Company has commenced work on an expansion of the Nordural facility that will increase its annual production capacity from 90,000 metric tons to 220,000 metric tons. The construction of the expansion capacity to 220,000 metric tons per year (“mtpy”) is projected to be substantially completed by mid to late-2006. Start-up of the final 8,000 mtpy of capacity will depend on the timing of the availability of power. The Company estimates the expansion will cost approximately $474.0 million. The Company plans to finance the current expansion project through cash flow and borrowings under Nordural’s term loan facility, which is non-recourse to Century Aluminum Company.
The Nordural expansion will require approximately $260.0 to $280.0 million of capital expenditures in 2005. Through September 30, 2005, the Company had outstanding capital commitments related to the Nordural expansion of $149.4 million. The Company’s cost commitments for the Nordural expansion may materially change depending on the exchange rate between the U.S. dollar and certain foreign currencies, principally the euro and the Icelandic krona. Approximately 64% of the expected project costs for the Nordural expansion are denominated in currencies other than the U.S. dollar, primarily the euro and the krona. As of September 30, 2005, the Company had no hedges to mitigate the Company’s foreign currency exposure.
In February 2005, Nordural closed and borrowed under a new $365.0 million senior term loan facility. Amounts borrowed under the term loan facility were used to refinance debt under Nordural’s existing term loan facility, and are being used to finance a portion of the costs associated with the ongoing expansion of the Nordural facility and for Nordural’s general corporate purposes. Amounts borrowed under Nordural’s term loan facility generally bear interest at a margin over the applicable Eurodollar rate.
The Company has agreements with Hitaveita Sujurnesja hf. (“HS”) and Orkuveita Reykjavíkur (“OR”) to purchase the power required for the expansion of the production capacity of the Nordural facility from 90,000 mtpy to 220,000 mtpy. OR has also agreed to deliver additional power annually, which will allow a further expansion to 260,000 metric tons by late 2008. The power agreement and the construction of additional production capacity are each subject to the satisfaction of certain conditions. The Company is considering various options for financing the additional capacity.
Other Contingencies
The Company’s income tax returns are periodically examined by various tax authorities. The Company is currently under audit by the Internal Revenue Service (“IRS”) for the tax years through 2002. In connection with such examinations, the IRS has raised issues and proposed tax deficiencies. The Company is reviewing the issues raised by the IRS and has filed an administrative appeal within the IRS, contesting the proposed tax deficiencies. The Company believes that its tax position is well-supported and, based on current information, does not believe that the outcome of the tax audit will have a material impact on the Company’s financial condition or results of operations.
Item 3. Quantitative and Qualitative Disclosures about Market Risk
Commodity Prices
The Company is exposed to the price of primary aluminum. The Company manages its exposure to fluctuations in the price of primary aluminum by selling aluminum at fixed prices for future delivery and through financial instruments as well as by purchasing alumina under certain of its supply contracts at prices tied to the same indices as the Company’s aluminum sales contracts (see Item 1, Notes to the Consolidated Financial Statements, Note 9 – Forward Delivery Contracts and Financial Instruments). The Company’s risk management activities do not include trading or speculative transactions.
Apart from the Pechiney Metal Agreement, Glencore Metal Agreement I, Glencore Metal Agreement II and Southwire Metal Agreement, the Company had forward delivery contracts to sell 93,533 metric tons and 113,126 metric tons of primary aluminum at September 30, 2005 and December 31, 2004, respectively. Of these forward delivery contracts, the Company had fixed price commitments to sell 7,522 metric tons and 6,033 metric tons of primary aluminum at September 30, 2005 and December 31, 2004, respectively, of which none were with Glencore.
30
Primary Aluminum Fixed Price Financial Sales Contracts as of:
| | | | | | | | | | | | | | | | | | | | | | | | |
| | (Metric Tons) | |
| | September 30, 2005 | | | December 31, 2004 | |
| | Cash Flow | | | | | | | | | | | Cash Flow | | | | | | | |
| | Hedges | | | Derivatives | | | Total | | | Hedges | | | Derivatives | | | Total | |
|
2005 | | | 51,750 | | | | — | | | | 51,750 | | | | 193,083 | | | | — | | | | 193,083 | |
2006 | | | 142,750 | | | | 25,200 | | | | 167,950 | | | | 142,750 | | | | 25,200 | | | | 167,950 | |
2007 | | | 119,500 | | | | 50,400 | | | | 169,900 | | | | 119,500 | | | | 50,400 | | | | 169,900 | |
2008 | | | 9,000 | | | | 100,200 | | | | 109,200 | | | | 9,000 | | | | 75,000 | | | | 84,000 | |
2009 | | | — | | | | 105,000 | | | | 105,000 | | | | — | | | | 75,000 | | | | 75,000 | |
2010-2015 | | | — | | | | 480,000 | | | | 480,000 | | | | — | | | | 75,000 | | | | 75,000 | |
| | | | | | | | | | | | | | | | | | |
Total | | | 323,000 | | | | 760,800 | | | | 1,083,800 | | | | 464,333 | | | | 300,600 | | | | 764,933 | |
| | | | | | | | | | | | | | | | | | |
The contracts accounted for as derivatives contain clauses that trigger additional shipment volume when the market price for a contract month is above the contract ceiling price. If the market price exceeds the ceiling price for all contract months through 2015, the maximum additional shipment volume would be 760,800 metric tons. These contracts will be settled monthly. The Company had no fixed price financial purchase contracts to purchase aluminum at September 30, 2005 or December 31, 2004.
Additionally, to mitigate the volatility of the natural gas markets, the Company enters into fixed price financial purchase contracts, accounted for as cash flow hedges, which settle in cash in the period corresponding to the intended usage of natural gas.
Natural Gas Fixed Price Financial Purchase Contracts as of:
| | | | | | | | |
| | (Thousands of DTH) | |
| | September 30, 2005 | | | December 31, 2004 | |
|
2005 | | | 970 | | | | 2,880 | |
2006 | | | 1,680 | | | | 480 | |
2007 | | | 780 | | | | 480 | |
2008 | | | 480 | | | | 480 | |
| | | | | | |
Total | | | 3,910 | | | | 4,320 | |
| | | | | | |
On a hypothetical basis, a $20 per ton increase in the market price of primary aluminum is estimated to have an unfavorable impact of $4.1 million after tax on accumulated other comprehensive income for the contracts designated as cash flow hedges, and $9.7 million on net income for the contracts designated as derivatives, for the period ended September 30, 2005 as a result of the forward primary aluminum financial sales contracts outstanding at September 30, 2005.
On a hypothetical basis, a $0.50 per DTH decrease in the market price of natural gas is estimated to have an unfavorable impact of $1.3 million after tax on accumulated other comprehensive income for the period ended September 30, 2005 as a result of the forward natural gas financial purchase contracts outstanding at September 30, 2005. Based on the fair value of the Company’s fixed price financial sales contracts for primary aluminum and financial purchase contracts for natural gas that qualify as cash flow hedges as of September 30, 2005, accumulated other comprehensive loss of $14.6 million is expected to be reclassified as a reduction to earnings over the next 12 month period.
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The Company’s metals and natural gas risk management activities are subject to the control and direction of senior management. The metals related activities are regularly reported to the Board of Directors of Century.
This quantification of the Company’s exposure to the commodity price of aluminum is necessarily limited, as it does not take into consideration the Company’s inventory or forward delivery contracts, or the offsetting impact on the sales price of primary aluminum products. Because all of the Company’s alumina contracts, except the alumina contract with GAL for the Hawesville facility, are indexed to the LME price for aluminum, they act as a natural hedge for approximately 12% of the Company’s production. As of September 30, 2005, approximately 55% and 43% (excluding 25,200 metric tons of potential additional volume under the Company’s derivative sales contracts) of the Company’s production for the years 2005 and 2006, respectively, was either hedged by the alumina contracts, Nordural electrical power and tolling contracts, and/or by fixed price forward delivery and financial sales contracts.
Nordural.Presently, substantially all of Nordural’s revenues are derived from a Toll Conversion Agreement with a subsidiary of BHP Billiton Ltd. whereby Nordural converts alumina provided to it by BHP Billiton into primary aluminum for a fee based on the LME price for primary aluminum. Because of this agreement, Nordural’s revenues are subject to the risk of decreases in the market price of primary aluminum; however, Nordural is not exposed to increases in the price for alumina, the principal raw material used in the production of primary aluminum. In addition, under its power contract, Nordural purchases power at a rate which is a percentage of the LME price for primary aluminum, providing Nordural with a natural hedge against downswings in the market for primary aluminum.
Nordural is exposed to foreign currency risk due to fluctuations in the value of the U.S. dollar as compared to the euro and the Icelandic krona. Under its Toll Conversion and power contracts, Nordural’s revenues and power costs are based on the LME price for primary aluminum, which is denominated in U.S. dollars. There is no currency risk associated with these contracts. Nordural’s labor costs are denominated in Icelandic krona and a portion of its anode costs are denominated in euros. As a result, an increase or decrease in the value of those currencies relative to the U.S. dollar would affect Nordural’s operating margins.
Nordural does not currently have financial instruments to hedge commodity or currency risk. Nordural may hedge such risks in the future, including the purchase of aluminum put options to hedge Nordural’s commodity risk.
Interest Rates
Interest Rate Risk.The Company’s primary debt obligations are the $250.0 million of outstanding senior unsecured notes, $175.0 million of outstanding convertible notes, the Nordural debt, including $188.0 million of borrowings under its revolving credit facility, and the $7.8 million in industrial revenue bonds (“IRBs”) that the Company assumed in connection with the Hawesville acquisition. Because the senior unsecured notes and convertible notes bear a fixed rate of interest, changes in interest rates do not subject the Company to changes in future interest expense with respect to these borrowings. Borrowings under the Company’s revolving credit facility, if any, are at variable rates at a margin over LIBOR or the bank base rate, as defined in the revolving credit facility. The IRBs bear interest at variable rates determined by reference to the interest rate of similar instruments in the industrial revenue bond market. At September 30, 2005, Nordural had approximately $197.2 million of long-term debt consisting primarily of obligations under the Nordural loan facility. Borrowings under Nordural’s loan facility bear interest at a margin over the applicable Eurodollar rate. At September 30, 2005, Nordural had $189.9 million of liabilities which bear interest at a variable rate.
At September 30, 2005, the Company had $197.7 million of variable rate borrowings. A hypothetical one percentage point increase in the interest rate would increase the Company’s annual interest expense by $2.0 million, assuming no debt reduction. The Company does not currently hedge its interest rate risk, but may do so in the future through interest rate swaps which would have the effect of fixing a portion of its floating rate debt.
The Company’s primary financial instruments are cash and short-term investments, including cash in bank accounts and other highly rated liquid money market investments and government securities.
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Item 4. Controls and Procedures
a. Evaluation of Disclosure Controls and Procedures
As of September 30, 2005, the Company carried out an evaluation, under the supervision and with the participation of the Company’s management, including the Company’s Chief Executive Officer and the Chief Financial Officer, of the effectiveness of the Company’s disclosure controls and procedures. Based upon that evaluation, the Company’s management, including the Chief Executive Officer and the Chief Financial Officer, concluded that the Company’s disclosure controls and procedures were effective.
b. Changes in Internal Control over Financial Reporting
During the quarter ended September 30, 2005, the Company had changes in the following processes of internal control over financial reporting:
| • | | Nordural ehf converted information systems to SAP from Concord. |
Apart from these items, there have not been any changes in the Company’s internal controls over financial reporting that have materially affected, or are reasonably likely to materially affect, the Company’s internal control over financial reporting.
Part II. OTHER INFORMATION
Item 4. Submission of Matters to a Vote of Stockholders
The Annual Meeting of Company’s stockholders was held August 10, 2005. The following are the results of stockholder voting on proposals that were presented and adopted:
1. The election of the following directors for a term of three (3) years expiring at the Annual Meeting of Stockholders to be held in 2008:
| | | | | | | | |
| | For | | | Withheld | |
|
Craig A. Davis | | | 24,073,690 | | | | 7,163,061 | |
Robert E. Fishman | | | 29,168,197 | | | | 2,068,554 | |
Jack E. Thompson | | | 29,166,697 | | | | 2,070,054 | |
2. To amend the Company’s Restated Certificate of Incorporation, as amended to increase the number of authorized shares of the Company’s common stock, par value $.01 per share from 50,000,000 to 100,000,000.
| | | | |
For | | | 27,972,119 | |
Against | | | 3,255,751 | |
Withheld | | | 8,881 | |
Broker non-votes | | — | |
3. To amend and restate the Company’s 1996 Stock Incentive Plan.
| | | | |
For | | | 23,407,053 | |
Against | | | 3,217,896 | |
Withheld | | | 500,888 | |
Broker non-votes | | | 4,110,914 | |
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4. To amend and restate the Company’s Non-employee Directors’ Stock Option Plan.
| | | | |
For | | | 23,365,638 | |
Against | | | 3,260,730 | |
Withheld | | | 499,469 | |
Broker non-votes | | | 4,110,914 | |
5. To ratify the appointment of Deloitte & Touche LLP as the Company’s independent registered public accounting firm for the fiscal year ending December 31, 2005.
| | | | |
For | | | 30,476,896 | |
Against | | | 755,317 | |
Withheld | | | 4,538 | |
Broker non-votes | | — | |
Item 6. Exhibit Index
| | | | | | | | | | |
| | | | Incorporated by Reference | | |
Exhibit | | | | | | | | | | Filed |
Number | | Description of Exhibit | | Form | | File No. | | Filing Date | | Herewith |
|
10.1 | | Loan and Security Agreement, dated as of September 19, 2005, among Century Aluminum Company, Berkeley Aluminum, Inc., Century Aluminum of West Virginia, Inc., Century Kentucky, Inc., and NSA, Ltd., as borrowers, the lenders and Bank of America, N.A. as agent for the lenders and Bank of America Securities LLC, as lead arranger. | | | | | | | | X |
| | | | | | | | | | |
31.1 | | Rule 13a-14(a)/15d-14(a) Certification of the Chief Executive Officer. | | | | | | | | X |
| | | | | | | | | | |
31.2 | | Rule 13a-14(a)/15d-14(a) Certification of the Chief Financial Officer. | | | | | | | | X |
| | | | | | | | | | |
32.1 | | Section 1350 Certifications. | | | | | | | | X |
34
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
| | | | | | | | |
| | | | | | Century Aluminum Company | | |
| | | | | | | | |
Date: | | November 9, 2005 | | By: | | /s/ Craig A. Davis | | |
| | | | | | | | |
| | | | | | Craig A. Davis | | |
| | | | | | Chairman and Chief Executive Officer | | |
| | | | | | | | |
Date: | | November 9, 2005 | | By: | | /s/ David W. Beckley | | |
| | | | | | | | |
| | | | | | David W. Beckley | | |
| | | | | | Executive Vice-President/Chief Financial Officer | | |
35
Exhibit Index
| | | | | | | | | | |
| | | | Incorporated by Reference | | |
Exhibit | | | | | | | | | | Filed |
Number | | Description of Exhibit | | Form | | File No. | | Filing Date | | Herewith |
10.1 | | Loan and Security Agreement, dated as of September 19, 2005, among Century Aluminum Company, Berkeley Aluminum, Inc., Century Aluminum of West Virginia, Inc., Century Kentucky, Inc., and NSA, Ltd., as borrowers, the lenders and Bank of America, N.A. as agent for the lenders and Bank of America Securities LLC, as lead arranger*. | | | | | | | | X |
| | | | | | | | | | |
31.1 | | Rule 13a-14(a)/15d-14(a) Certification of the Chief Executive Officer. | | | | | | | | X |
| | | | | | | | | | |
31.2 | | Rule 13a-14(a)/15d-14(a) Certification of the Chief Financial Officer. | | | | | | | | X |
| | | | | | | | | | |
32.1 | | Section 1350 Certifications. | | | | | | | | X |
| | | | |
| | | | | | | |
| * | Schedules and exhibits are omitted and will be furnished to the Securities and Exchange Commission upon request. | | | | | |
36