UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
x QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the quarterly period ended December 31, 2012
or
o TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the transition period from to
Commission file number: 1-32459
HEADWATERS INCORPORATED
(Exact name of registrant as specified in its charter)
Delaware |
| 87-0547337 |
(State or other jurisdiction of incorporation or organization) |
| (I.R.S. Employer Identification No.) |
|
|
|
10653 South River Front Parkway, Suite 300 |
|
|
South Jordan, Utah |
| 84095 |
(Address of principal executive offices) |
| (Zip Code) |
(801) 984-9400
(Registrant’s telephone number, including area code)
Not applicable
(Former name, former address and former fiscal year, if changed since last report)
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes x No o
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files). Yes x No o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company (as defined in Rule 12b-2 of the Exchange Act).
Large accelerated filer o |
| Accelerated filer x |
|
|
|
Non-accelerated filer o |
| Smaller reporting company o |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). Yes o No x
The number of shares outstanding of the Registrant’s common stock as of January 18, 2013 was 72,860,764.
HEADWATERS INCORPORATED
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PART I — FINANCIAL INFORMATION | ||
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| Condensed Consolidated Balance Sheets — As of September 30, 2012 and December 31, 2012 | 3 |
| 4 | |
| 5 | |
| 6 | |
| 7 | |
MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS | 27 | |
34 | ||
34 | ||
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35 | ||
35 | ||
35 | ||
36 | ||
36 | ||
36 | ||
36 | ||
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| 37 |
Forward-looking Statements
This Quarterly Report on Form 10-Q contains forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995 regarding future events and our future results that are based on current expectations, estimates, forecasts, and projections about the industries in which we operate and the beliefs and assumptions of our management. Actual results may vary materially from such expectations. In some cases, words such as “may,” “should,” “intends,” “plans,” “expects,” “anticipates,” “targets,” “goals,” “projects,” “believes,” “seeks,” “estimates,” “forecasts,” or variations of such words and similar expressions, or the negative of such terms, may help to identify such forward-looking statements. In addition, any statements that refer to projections of our future financial performance, our anticipated growth and trends in our businesses, and other characterizations of future events or circumstances, are forward-looking. For a discussion of the factors that could cause actual results to differ from expectations, please see the risk factors described in Item 1A of our Annual Report on Form 10-K for the year ended September 30, 2012, as updated from time to time. There can be no assurance that our results of operations will not be adversely affected by such factors. Unless legally required, we undertake no obligation to revise or update any forward-looking statements for any reason. Readers are cautioned not to place undue reliance on these forward-looking statements, which speak only as of the date of this report.
Our internet address is www.headwaters.com. There we make available, free of charge, our annual report on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K and any amendments to those reports, as soon as reasonably practicable after we electronically file such material with, or furnish it to, the Securities and Exchange Commission (SEC). Our reports can be accessed through the investor relations section of our web site. The information found on our web site is not part of this or any report we file with or furnish to the SEC.
HEADWATERS INCORPORATED
CONDENSED CONSOLIDATED BALANCE SHEETS
(Unaudited)
|
| September 30, |
| December 31, |
| ||
(in thousands, except par value) |
| 2012 |
| 2012 |
| ||
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| ||
ASSETS |
|
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| ||
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Current assets: |
|
|
|
|
| ||
Cash and cash equivalents |
| $ | 53,782 |
| $ | 78,420 |
|
Trade receivables, net |
| 102,006 |
| 70,916 |
| ||
Inventories |
| 31,588 |
| 39,153 |
| ||
Current and deferred income taxes |
| 10,873 |
| 11,542 |
| ||
Assets held for sale |
| 5,864 |
| 4,289 |
| ||
Other |
| 10,583 |
| 11,675 |
| ||
Total current assets |
| 214,696 |
| 215,995 |
| ||
|
|
|
|
|
| ||
Property, plant and equipment, net |
| 159,706 |
| 162,324 |
| ||
|
|
|
|
|
| ||
Other assets: |
|
|
|
|
| ||
Intangible assets, net |
| 143,911 |
| 138,975 |
| ||
Goodwill |
| 116,671 |
| 153,001 |
| ||
Assets held for sale |
| 7,807 |
| 7,899 |
| ||
Other |
| 38,146 |
| 38,536 |
| ||
Total other assets |
| 306,535 |
| 338,411 |
| ||
|
|
|
|
|
| ||
Total assets |
| $ | 680,937 |
| $ | 716,730 |
|
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|
| ||
LIABILITIES AND STOCKHOLDERS’ EQUITY (NET CAPITAL DEFICIENCY) |
|
|
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| ||
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Current liabilities: |
|
|
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|
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Accounts payable |
| $ | 17,477 |
| $ | 15,286 |
|
Accrued personnel costs |
| 47,048 |
| 29,414 |
| ||
Accrued interest |
| 16,267 |
| 10,077 |
| ||
Current income taxes |
| 790 |
| 0 |
| ||
Liabilities associated with assets held for sale |
| 8,640 |
| 6,183 |
| ||
Other accrued liabilities |
| 50,946 |
| 46,295 |
| ||
Total current liabilities |
| 141,168 |
| 107,255 |
| ||
|
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|
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|
| ||
Long-term liabilities: |
|
|
|
|
| ||
Long-term debt |
| 500,539 |
| 501,271 |
| ||
Income taxes |
| 22,079 |
| 22,108 |
| ||
Liabilities associated with assets held for sale |
| 9,966 |
| 5,655 |
| ||
Other |
| 10,314 |
| 10,919 |
| ||
Total long-term liabilities |
| 542,898 |
| 539,953 |
| ||
Total liabilities |
| 684,066 |
| 647,208 |
| ||
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Commitments and contingencies |
|
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Stockholders’ equity (net capital deficiency): |
|
|
|
|
| ||
Common stock, $0.001 par value; authorized 200,000 shares; issued and outstanding: 61,146 shares at September 30, 2012 and 72,860 shares at December 31, 2012 |
| 61 |
| 73 |
| ||
Capital in excess of par value |
| 640,047 |
| 718,622 |
| ||
Retained earnings (accumulated deficit) |
| (643,109 | ) | (648,981 | ) | ||
Treasury stock |
| (128 | ) | (192 | ) | ||
Total stockholders’ equity (net capital deficiency) |
| (3,129 | ) | 69,522 |
| ||
|
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|
|
|
| ||
Total liabilities and stockholders’ equity (net capital deficiency) |
| $ | 680,937 |
| $ | 716,730 |
|
See accompanying notes.
HEADWATERS INCORPORATED
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
(Unaudited)
|
| Three Months Ended |
| ||||
(in thousands, except per-share data) |
| 2011 |
| 2012 |
| ||
|
|
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Revenue: |
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|
|
|
| ||
Light building products |
| $ | 73,334 |
| $ | 76,688 |
|
Heavy construction materials |
| 63,138 |
| 68,158 |
| ||
Energy technology |
| 955 |
| 4,727 |
| ||
Total revenue |
| 137,427 |
| 149,573 |
| ||
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Cost of revenue: |
|
|
|
|
| ||
Light building products |
| 55,330 |
| 56,501 |
| ||
Heavy construction materials |
| 47,098 |
| 53,584 |
| ||
Energy technology |
| 557 |
| 2,243 |
| ||
Total cost of revenue |
| 102,985 |
| 112,328 |
| ||
|
|
|
|
|
| ||
Gross profit |
| 34,442 |
| 37,245 |
| ||
|
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| ||
Operating expenses: |
|
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Amortization |
| 5,505 |
| 4,936 |
| ||
Research and development |
| 1,854 |
| 1,606 |
| ||
Selling, general and administrative |
| 21,282 |
| 24,671 |
| ||
Restructuring costs |
| 1,388 |
| 0 |
| ||
Total operating expenses |
| 30,029 |
| 31,213 |
| ||
|
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|
|
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Operating income (loss) |
| 4,413 |
| 6,032 |
| ||
|
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Other income (expense): |
|
|
|
|
| ||
Net interest expense |
| (12,456 | ) | (10,472 | ) | ||
Other, net |
| (4,137 | ) | 36 |
| ||
Total other income (expense), net |
| (16,593 | ) | (10,436 | ) | ||
|
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Loss from continuing operations before income taxes |
| (12,180 | ) | (4,404 | ) | ||
|
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|
|
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Income tax benefit (provision) |
| (1,100 | ) | 530 |
| ||
|
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Loss from continuing operations |
| (13,280 | ) | (3,874 | ) | ||
|
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Loss from discontinued operations, net of income taxes |
| (10,468 | ) | (1,998 | ) | ||
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Net loss |
| $ | (23,748 | ) | $ | (5,872 | ) |
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Basic and diluted loss per share: |
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From continuing operations |
| $ | (0.22 | ) | $ | (0.06 | ) |
From discontinued operations |
| (0.17 | ) | (0.03 | ) | ||
|
| $ | (0.39 | ) | $ | (0.09 | ) |
See accompanying notes.
HEADWATERS INCORPORATED
CONDENSED CONSOLIDATED STATEMENT OF CHANGES IN STOCKHOLDERS’ EQUITY
(NET CAPITAL DEFICIENCY) (Unaudited)
For the Three Months Ended December 31, 2012
|
| Common stock |
| Capital in |
| Retained |
| Treasury |
| Total |
| |||||||
(in thousands) |
| Shares |
| Amount |
| of par value |
| deficit) |
| stock |
| deficiency) |
| |||||
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Balances as of September 30, 2012 |
| 61,146 |
| $ | 61 |
| $ | 640,047 |
| $ | (643,109 | ) | $ | (128 | ) | $ | (3,129 | ) |
|
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Issuance of common stock, net of offering costs of $5,552 |
| 11,500 |
| 12 |
| 77,811 |
|
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|
|
| 77,823 |
| |||||
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Issuance of restricted stock, net of cancellations |
| 152 |
| 0 |
|
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| 0 |
| |||||
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Issuance of common stock pursuant to employee stock purchase plan |
| 49 |
| 0 |
| 316 |
|
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| 316 |
| |||||
|
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Exercise of stock appreciation rights |
| 13 |
| 0 |
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| 0 |
| |||||
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Stock-based compensation |
|
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| 384 |
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| 384 |
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Change in treasury shares held for deferred compensation plan obligations, at cost |
|
|
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|
| 64 |
|
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| (64 | ) | 0 |
| |||||
|
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Net loss for the three months ended December 31, 2012 |
|
|
|
|
|
|
| (5,872 | ) |
|
| (5,872 | ) | |||||
|
|
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| |||||
Balances as of December 31, 2012 |
| 72,860 |
| $ | 73 |
| $ | 718,622 |
| $ | (648,981 | ) | $ | (192 | ) | $ | 69,522 |
|
See accompanying notes.
HEADWATERS INCORPORATED
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
(Unaudited)
|
| Three Months Ended |
| ||||
(in thousands) |
| 2011 |
| 2012 |
| ||
|
|
|
|
|
| ||
Cash flows from operating activities: |
|
|
|
|
| ||
Net loss |
| $ | (23,748 | ) | $ | (5,872 | ) |
Adjustments to reconcile net loss to net cash provided by (used in) operating activities: |
|
|
|
|
| ||
Depreciation and amortization |
| 13,182 |
| 12,436 |
| ||
Interest expense related to amortization of debt issue costs and debt discount |
| 3,049 |
| 1,219 |
| ||
Stock-based compensation |
| 624 |
| 384 |
| ||
Net gain on disposition of property, plant and equipment |
| (123 | ) | (261 | ) | ||
Gain on convertible debt repayment |
| (2,025 | ) | 0 |
| ||
Non-cash restructuring costs |
| 646 |
| 0 |
| ||
Net loss of unconsolidated joint ventures |
| 6,069 |
| 0 |
| ||
Decrease in trade receivables |
| 30,606 |
| 32,164 |
| ||
Increase in inventories |
| (283 | ) | (461 | ) | ||
Decrease in accounts payable and accrued liabilities |
| (21,972 | ) | (36,123 | ) | ||
Other changes in operating assets and liabilities, net |
| (3,161 | ) | (7,732 | ) | ||
Net cash provided by (used in) operating activities |
| 2,864 |
| (4,246 | ) | ||
|
|
|
|
|
| ||
Cash flows from investing activities: |
|
|
|
|
| ||
Payment for acquisition |
| 0 |
| (42,950 | ) | ||
Purchase of property, plant and equipment |
| (6,619 | ) | (6,553 | ) | ||
Proceeds from disposition of property, plant and equipment |
| 136 |
| 296 |
| ||
Net change in other assets |
| (227 | ) | (48 | ) | ||
Net cash used in investing activities |
| (6,710 | ) | (49,255 | ) | ||
|
|
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Cash flows from financing activities: |
|
|
|
|
| ||
Net proceeds from issuance of common stock |
| 0 |
| 77,823 |
| ||
Payments on long-term debt |
| (5,476 | ) | 0 |
| ||
Employee stock purchases |
| 235 |
| 316 |
| ||
Net cash provided by (used in) financing activities |
| (5,241 | ) | 78,139 |
| ||
|
|
|
|
|
| ||
Net increase (decrease) in cash and cash equivalents |
| (9,087 | ) | 24,638 |
| ||
|
|
|
|
|
| ||
Cash and cash equivalents, beginning of period |
| 50,810 |
| 53,782 |
| ||
|
|
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|
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| ||
Cash and cash equivalents, end of period |
| $ | 41,723 |
| $ | 78,420 |
|
See accompanying notes.
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
1. Nature of Operations and Basis of Presentation
Description of Business and Organization — Headwaters Incorporated (Headwaters) is a building products company incorporated in Delaware, providing products and services in the light and heavy building materials sectors. Headwaters’ vision is to improve lives through innovative advancements in construction materials.
The light building products segment designs, manufactures, and sells a wide variety of building products, including exterior vinyl siding accessories (such as shutters, mounting blocks, and vents), manufactured architectural stone and concrete block. Headwaters believes that many of its branded products have a leading market position. Revenues from Headwaters’ light building products businesses are diversified geographically and also by market, including the new housing and residential repair and remodeling markets, as well as commercial construction markets.
The heavy construction materials segment is the nationwide leader in the management and marketing of coal combustion products (CCPs), including fly ash which is primarily used as an admixture for the partial replacement of portland cement in concrete. Headwaters’ heavy construction materials business is comprised of a nationwide supply, storage and distribution network. Headwaters also provides services to electric utilities related to the management of CCPs.
The energy technology segment has been focused on reducing waste and increasing the value of energy-related feedstocks, primarily in the areas of low-value coal and oil. In coal, Headwaters owned and operated coal cleaning facilities that separate ash from waste coal to provide a refined coal product that is higher in Btu value and lower in impurities than the feedstock coal. As described in Note 3, Headwaters disposed of its remaining coal cleaning facilities in January 2013 and they are reflected as assets held for sale in the accompanying consolidated balance sheets. The results of Headwaters’ coal cleaning operations have been presented as discontinued operations for all periods presented. In oil, Headwaters believes that its upgrading technology represents a substantial improvement over current heavy oil refining technologies. Headwaters’ heavy oil upgrading process uses a liquid catalyst precursor to generate a highly active molecular catalyst to convert low-value residual oil into higher-value distillates that can be further refined into gasoline, diesel and other products.
Basis of Presentation — Headwaters’ fiscal year ends on September 30 and unless otherwise noted, references to years refer to Headwaters’ fiscal year rather than a calendar year.
The unaudited interim condensed consolidated financial statements include the accounts of Headwaters, all of its subsidiaries and other entities in which Headwaters has a controlling interest. All significant intercompany transactions and accounts are eliminated in consolidation. Due to the seasonality of most of Headwaters’ operations and other factors, the consolidated results of operations for any particular period are not indicative of the results to be expected for a full fiscal year. For the December 2011 quarter, approximately 13% of Headwaters’ total revenue and cost of revenue was for services. For the December 2012 quarter, approximately 15% of Headwaters’ total revenue and cost of revenue was for services. Substantially all service-related revenue for both periods was in the heavy construction materials segment.
The accompanying unaudited interim condensed consolidated financial statements have been prepared in accordance with the rules and regulations of the Securities and Exchange Commission (SEC) for quarterly reports on Form 10-Q. In the opinion of management, all adjustments considered necessary for a fair presentation have been included, and consist of normal recurring adjustments. Certain information and footnote disclosures normally included in annual financial statements prepared in accordance with U.S. generally accepted accounting principles have been condensed or omitted. These unaudited interim condensed financial statements should be read in conjunction with the consolidated financial statements and notes thereto included in Headwaters’ Annual Report on Form 10-K for the year ended September 30, 2012 (Form 10-K).
Recent Accounting Pronouncements — Headwaters has reviewed recently issued accounting standards which have not yet been adopted in order to determine their potential effect, if any, on the results of operations or financial position of Headwaters. Based on that review, Headwaters does not currently believe that any of those accounting pronouncements will have a significant effect on its current or future financial position, results of operations, cash flows or disclosures.
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
Reclassifications — Certain prior period amounts have been reclassified to conform to the current period’s presentation. The reclassifications had no effect on net income or total assets.
2. Segment Reporting
Headwaters currently operates three business segments: light building products, heavy construction materials and energy technology. These segments are managed and evaluated separately by management due to differences in their markets, operations, products and services. Revenues for the light building products segment consist of product sales to wholesale and retail distributors, contractors and other users of building products. Revenues for the heavy construction materials segment consist primarily of CCP product sales to ready-mix concrete businesses, with a smaller amount from services provided to coal-fueled electric generating utilities. Historically, revenues for the energy technology segment consisted primarily of coal sales; however, as described in Note 3, in September 2011 Headwaters committed to a plan to sell its coal cleaning facilities and the related coal sales revenue and results of operations have been reflected as discontinued operations in the accompanying statements of operations for all periods. Currently, continuing revenues for the energy technology segment consist primarily of catalyst sales to oil refineries. Intersegment sales are immaterial.
The following segment information has been prepared in accordance with ASC Topic 280 Segment Reporting. Segment performance is evaluated primarily on revenue and operating income, although other factors are also used, such as Adjusted EBITDA. Headwaters defines Adjusted EBITDA as net income plus net interest expense, income taxes, depreciation and amortization, stock-based compensation, goodwill and other impairments, and other non-routine adjustments that arise from time to time, consistent with the methodology Headwaters has used historically.
Segment costs and expenses considered in deriving segment operating income include cost of revenue, amortization, research and development, and segment-specific selling, general and administrative expenses. Amounts included in the Corporate column represent expenses that are not allocated to any segment and include administrative departmental costs and general corporate overhead. Segment assets reflect those specifically attributable to individual segments and primarily include cash, accounts receivable, inventories, property, plant and equipment, intangible assets and goodwill. Certain other assets are included in the Corporate column. The operating results of the discontinued coal cleaning business are not included in the tables below for any period; however, the energy technology segment assets include the coal cleaning assets held for sale.
|
| Three Months Ended December 31, 2011 |
| |||||||||||||
(in thousands) |
| Light |
| Heavy |
| Energy |
| Corporate |
| Totals |
| |||||
|
|
|
|
|
|
|
|
|
|
|
| |||||
Segment revenue |
| $ | 73,334 |
| $ | 63,138 |
| $ | 955 |
| $ | 0 |
| $ | 137,427 |
|
|
|
|
|
|
|
|
|
|
|
|
| |||||
Depreciation and amortization |
| $ | (9,064 | ) | $ | (3,531 | ) | $ | (572 | ) | $ | (15 | ) | $ | (13,182 | ) |
|
|
|
|
|
|
|
|
|
|
|
| |||||
Operating income (loss) |
| $ | 773 |
| $ | 8,754 |
| $ | (2,001 | ) | $ | (3,113 | ) | $ | 4,413 |
|
Net interest expense |
|
|
|
|
|
|
|
|
| (12,456 | ) | |||||
Other income (expense), net |
|
|
|
|
|
|
|
|
| (4,137 | ) | |||||
Income tax provision |
|
|
|
|
|
|
|
|
| (1,100 | ) | |||||
Loss from continuing operations |
|
|
|
|
|
|
|
|
| (13,280 | ) | |||||
Loss from discontinued operations, net of income taxes |
|
|
|
|
|
|
|
|
| (10,468 | ) | |||||
Net loss |
|
|
|
|
|
|
|
|
| $ | (23,748 | ) | ||||
|
|
|
|
|
|
|
|
|
|
|
| |||||
Capital expenditures |
| $ | 4,601 |
| $ | 784 |
| $ | 1,216 |
| $ | 18 |
| $ | 6,619 |
|
|
|
|
|
|
|
|
|
|
|
|
| |||||
Segment assets |
| $ | 272,152 |
| $ | 308,969 |
| $ | 65,559 |
| $ | 31,775 |
| $ | 678,455 |
|
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
|
| Three Months Ended December 31, 2012 |
| |||||||||||||
(in thousands) |
| Light |
| Heavy |
| Energy |
| Corporate |
| Totals |
| |||||
|
|
|
|
|
|
|
|
|
|
|
| |||||
Segment revenue |
| $ | 76,688 |
| $ | 68,158 |
| $ | 4,727 |
| $ | 0 |
| $ | 149,573 |
|
|
|
|
|
|
|
|
|
|
|
|
| |||||
Depreciation and amortization |
| $ | (8,675 | ) | $ | (3,140 | ) | $ | (566 | ) | $ | (55 | ) | $ | (12,436 | ) |
|
|
|
|
|
|
|
|
|
|
|
| |||||
Operating income (loss) |
| $ | 3,127 |
| $ | 7,607 |
| $ | 82 |
| $ | (4,784 | ) | $ | 6,032 |
|
Net interest expense |
|
|
|
|
|
|
|
|
| (10,472 | ) | |||||
Other income (expense), net |
|
|
|
|
|
|
|
|
| 36 |
| |||||
Income tax benefit |
|
|
|
|
|
|
|
|
| 530 |
| |||||
Loss from continuing operations |
|
|
|
|
|
|
|
|
| (3,874 | ) | |||||
Loss from discontinued operations, net of income taxes |
|
|
|
|
|
|
|
|
| (1,998 | ) | |||||
Net loss |
|
|
|
|
|
|
|
|
| $ | (5,872 | ) | ||||
|
|
|
|
|
|
|
|
|
|
|
| |||||
Capital expenditures |
| $ | 5,045 |
| $ | 683 |
| $ | 152 |
| $ | 673 |
| $ | 6,553 |
|
|
|
|
|
|
|
|
|
|
|
|
| |||||
Segment assets |
| $ | 295,712 |
| $ | 269,904 |
| $ | 75,520 |
| $ | 75,594 |
| $ | 716,730 |
|
3. Discontinued Operations
Headwaters assessed the strategic fit of its various operations and is pursuing divestiture of certain businesses in the energy technology segment which do not align with its long-term strategy. In September 2011, the Board of Directors committed to a plan to sell the coal cleaning business, which was part of the energy technology segment, and at that time the business met all the criteria for classification as held for sale and presentation as a discontinued operation. Accordingly, the assets and liabilities associated with the coal cleaning business have been reflected as held for sale in the accompanying consolidated balance sheets. The results of Headwaters’ coal cleaning operations have been presented as discontinued operations for all periods.
Certain summarized information for the discontinued coal cleaning business is presented in the following table.
|
| Three Months Ended |
| ||||
(in thousands) |
| 2011 |
| 2012 |
| ||
|
|
|
|
|
| ||
Revenue |
| $ | 5,291 |
| $ | 4,249 |
|
|
|
|
|
|
| ||
Loss from operations of discontinued operations before income taxes |
| $ | (10,468 | ) | $ | (1,998 | ) |
Income tax provision |
| 0 |
| 0 |
| ||
Loss from discontinued operations, net of income taxes |
| $ | (10,468 | ) | $ | (1,998 | ) |
Current assets held for sale consist primarily of accounts receivable and inventory. Non-current assets held for sale consist of approximately $1.9 million of property, plant and equipment and $5.9 million of other assets as of September 30, 2012 and approximately $2.0 million of property, plant and equipment and $5.9 million of other assets as of December 31, 2012, all of which are recorded at the lower of historical carrying amount or fair value. Liabilities associated with assets held for sale consist primarily of accrued liabilities.
During the December 2012 quarter, Headwaters sold two coal cleaning facilities for potential consideration to be received in the future, primarily in the form of production royalties and deferred purchase price, totaling a maximum of approximately $10.0 million, which amount would be received over a number of years, depending upon future plant production levels. No gain or loss was recognized on this transaction. In January 2013, Headwaters sold all of the remaining eight facilities for cash proceeds of approximately $3.8 million plus potential consideration to be received in the future, primarily in the form of production royalties and deferred purchase price, totaling a maximum of approximately $48.0 million, which amount would be received over a number of years, depending upon future plant
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
production levels. In accordance with the terms of the asset purchase agreement, the buyer of the facilities agreed to assume certain lease and asset retirement obligations and Headwaters agreed to identify 1.0 million tons of feedstock for one of the sold facilities during the next 30 months. Headwaters is subject to a $7 per ton liability for each ton below the 1.0 million ton obligation that is not identified. Headwaters currently expects to recognize a gain on the January 2013 sale transaction, which will be recorded in the March 2013 quarter.
4. Inventories
Inventories consisted of the following at:
(in thousands) |
| September 30, 2012 |
| December 31, 2012 |
| ||
|
|
|
|
|
| ||
Raw materials |
| $ | 8,021 |
| $ | 8,929 |
|
Finished goods |
| 23,567 |
| 30,224 |
| ||
|
| $ | 31,588 |
| $ | 39,153 |
|
5. Intangible Assets
All of Headwaters’ identified intangible assets are being amortized. The following table summarizes the gross carrying amounts and related accumulated amortization of intangible assets as of:
|
|
|
| September 30, 2012 |
| December 31, 2012 |
| ||||||||
(in thousands) |
| Estimated |
| Gross |
| Accumulated |
| Gross |
| Accumulated |
| ||||
|
|
|
|
|
|
|
|
|
|
|
| ||||
CCP contracts |
| 20 years |
| $ | 106,400 |
| $ | 53,379 |
| $ | 106,400 |
| $ | 54,709 |
|
Customer relationships |
| 5 - 15 years |
| 72,464 |
| 38,382 |
| 72,464 |
| 39,680 |
| ||||
Trade names |
| 5 - 20 years |
| 67,890 |
| 27,105 |
| 67,890 |
| 27,979 |
| ||||
Patents and patented technologies |
| 4 - 19 years |
| 55,102 |
| 41,661 |
| 55,102 |
| 43,009 |
| ||||
Other |
| 3 - 17 years |
| 3,760 |
| 1,178 |
| 3,760 |
| 1,264 |
| ||||
|
|
|
| $ | 305,616 |
| $ | 161,705 |
| $ | 305,616 |
| $ | 166,641 |
|
The above table does not include any amounts for intangible assets acquired in the Kleer Lumber acquisition described in Note 11 because the process of identifying and valuing those intangible assets is in the early stages. Total amortization expense related to intangible assets was approximately $5.5 million and $4.9 million for the quarters ended December 31, 2011 and 2012, respectively. Total estimated annual amortization expense for fiscal years 2013 through 2018 is shown in the following table, which estimates do not include any amortization for Kleer Lumber’s intangible assets.
Year ending September 30: |
| (in thousands) |
| |
|
|
|
| |
2013 |
| $ | 19,746 |
|
2014 |
| 19,204 |
| |
2015 |
| 15,057 |
| |
2016 |
| 14,801 |
| |
2017 |
| 13,922 |
| |
2018 |
| 13,873 |
| |
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
6. Long-term Debt
The total undiscounted face amount of Headwaters’ outstanding long-term debt was $504.9 million as of September 30, 2012 and December 31, 2012. As of those dates, long-term debt consisted of the following:
(in thousands) |
| September 30, |
| December 31, |
| ||
|
|
|
|
|
| ||
7-5/8% Senior secured notes, due April 2019 |
| $ | 400,000 |
| $ | 400,000 |
|
|
|
|
|
|
| ||
Convertible senior subordinated notes: |
|
|
|
|
| ||
2.50%, due February 2014 (face amount $55,077), net of discount |
| 51,278 |
| 51,970 |
| ||
8.75%, due February 2016 (face amount $49,791), net of discount |
| 49,261 |
| 49,301 |
| ||
Total convertible senior subordinated notes, net of applicable discounts |
| 100,539 |
| 101,271 |
| ||
|
|
|
|
|
| ||
Carrying amount of long-term debt, net of discounts |
| $ | 500,539 |
| $ | 501,271 |
|
7-5/8% Senior Secured Notes — In March 2011, Headwaters issued $400.0 million of 7-5/8% senior secured notes for net proceeds of approximately $392.8 million. Headwaters used most of the net proceeds to repay the former 11-3/8% senior secured notes. The 7-5/8% notes mature in April 2019 and bear interest at a rate of 7.625%, payable semiannually. The notes are secured by substantially all assets of Headwaters; however, the note holders have a second priority position with respect to the assets that secure the ABL Revolver described below, currently consisting of certain trade receivables and inventories of Headwaters’ light building products and heavy construction materials segments. The notes are senior in priority to all other outstanding and future subordinated debt.
Headwaters can redeem the 7-5/8% notes, in whole or in part, at any time after March 2015 at redemption prices ranging from 103.8% to 100.0%, depending on the redemption date. In addition, through March 2014 Headwaters can redeem at a price of 107.6% up to 35% of the outstanding notes with the net proceeds from one or more equity offerings. Headwaters can also redeem up to 10% of the notes in any 12-month period through March 2014 at a price of 103%, and can redeem any portion of the notes at any time through March 2015 at a price equal to 100% plus a make-whole premium.
The senior secured notes limit Headwaters in the incurrence of additional debt and liens on assets, prepayment of future new subordinated debt, merging or consolidating with another company, selling all or substantially all assets, making investments and the payment of dividends or distributions, among other things. Headwaters was in compliance with all debt covenants as of December 31, 2012.
ABL Revolver — Since entering into the ABL Revolver, Headwaters has not borrowed any funds under the arrangement and has no borrowings outstanding as of December 31, 2012. Availability under the ABL Revolver cannot exceed $70.0 million, which includes a $35.0 million sub-line for letters of credit and a $10.5 million swingline facility. Availability under the ABL Revolver is further limited by the borrowing base valuations of the assets of Headwaters’ light building products and heavy construction materials segments which secure the borrowings, currently consisting of certain trade receivables and inventories. In addition to the first lien position on these assets, the ABL Revolver lenders have a second priority position on substantially all other assets of Headwaters. Headwaters has secured letters of credit under terms of the ABL Revolver for approximately $18.9 million for various purposes and as of December 31, 2012, availability under the ABL Revolver was approximately $37.9 million.
Outstanding borrowings under the ABL Revolver accrue interest at Headwaters’ option, at either i) the London Interbank Offered Rate (LIBOR) plus 2.25%, 2.50% or 2.75%, depending on Headwaters’ fixed charge coverage ratio; or ii) the “Base Rate” plus 1.0%, 1.25% or 1.5%, again depending on the fixed charge coverage ratio. The base rate is subject to a floor equal to the highest of i) the prime rate, ii) the federal funds rate plus 0.5%, and iii) the 30-day LIBOR rate plus 1.0%. Fees on the unused portion of the ABL Revolver range from 0.25% to 0.50%, depending on the amount of the credit facility which is utilized. If there would have been borrowings outstanding under the ABL Revolver as of December 31, 2012, the interest rate on those borrowings would have been approximately 3.1%. The ABL Revolver has a termination date of October 2014, with a contingent provision for early termination three months prior to the earliest maturity date of the senior
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
secured notes or any of the convertible senior subordinated notes (currently November 2013), at which time any amounts borrowed must be repaid. The contingent provision for early termination is precluded if, three months prior to any note maturity date, borrowing base capacity under the ABL Revolver and / or cash collateral is at least equivalent to the notes maturing on such date.
The ABL Revolver contains restrictions and covenants common to such agreements, including limitations on the incurrence of additional debt and liens on assets, prepayment of subordinated debt, merging or consolidating with another company, selling assets, making capital expenditures, making acquisitions and investments and the payment of dividends or distributions, among other things. In addition, if availability under the ABL Revolver is less than 15%, Headwaters is required to maintain a monthly fixed charge coverage ratio of at least 1.0x for the preceding twelve-month period. Headwaters was in compliance with all covenants as of December 31, 2012.
Convertible Senior Subordinated Notes — The Form 10-K includes a detailed description of all of Headwaters’ currently outstanding convertible senior subordinated notes. In the December 2011 quarter, Headwaters repurchased and canceled $7.5 million in aggregate principal amount of the 2.50% notes for cash consideration of approximately $5.5 million. The $2.0 million gain was recorded in other income. Accelerated debt discount and debt issue costs aggregating approximately $0.9 million were charged to interest expense.
Interest and Debt Maturities — During the December 2011 and 2012 quarters, Headwaters incurred total interest costs of approximately $12.6 million and $10.6 million, respectively, including approximately $3.0 million and $1.2 million, respectively, of non-cash interest expense and approximately $0.1 million of interest costs that were capitalized in both periods. The weighted-average interest rate on the face amount of outstanding long-term debt, excluding amortization of debt discount and debt issue costs, was approximately 7.2% at September 30, 2012 and December 31, 2012. There are currently no maturities of debt prior to February 2014.
7. Fair Value of Financial Instruments
Headwaters’ financial instruments consist primarily of cash and cash equivalents, trade receivables, accounts payable and long-term debt. All of these financial instruments except long-term debt are either carried at fair value in the consolidated balance sheets or are short-term in nature. Accordingly, the carrying values for those financial instruments as reflected in the consolidated balance sheets closely approximate their fair values.
All of Headwaters’ outstanding long-term debt as of September 30, 2012 and December 31, 2012 was fixed-rate. Using fair values for the debt, the aggregate fair value of Headwaters’ long-term debt as of September 30, 2012 would have been approximately $510.0 million, compared to a carrying value of $500.5 million, and the aggregate fair value as of December 31, 2012 would have been approximately $536.0 million, compared to a carrying value of $501.3 million.
Fair value “Level 2” estimates for long-term debt were based primarily on discounted future cash flows using estimated current risk-adjusted borrowing rates for similar instruments. The fair values for long-term debt differ from the carrying values primarily due to interest rates that differ from current market interest rates and differences between Headwaters’ common stock price at the balance sheet measurement dates and the conversion prices for the convertible senior subordinated notes.
8. Income Taxes
Headwaters’ estimated effective income tax rate for the fiscal year ending September 30, 2013, exclusive of discrete items, is currently expected to be approximately 12%, which estimated rate was used to record income taxes for the December 2012 quarter. Headwaters did not recognize any discrete items in the quarter. For the December 2011 quarter, Headwaters used an estimated effective income tax rate of negative (14)%, excluding approximately $0.6 million of income tax benefit for discrete items.
Beginning in fiscal 2011, Headwaters has recorded a full valuation allowance on its net amortizable deferred tax assets, a situation that is expected to continue throughout fiscal 2013. Accordingly, Headwaters does not expect to recognize
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
benefit for tax credit carryforwards or net operating loss (NOL) carryforwards in fiscal 2013 except to the extent of projected fiscal 2013 earnings. A valuation allowance is required when there is significant uncertainty as to the realizability of deferred tax assets. Because the realization of Headwaters’ deferred tax assets is dependent upon future income in domestic and foreign jurisdictions that have generated losses, management determined that Headwaters does not meet the “more likely than not” threshold that NOLs, tax credits and deferred tax assets will be realized. Accordingly, a valuation allowance is required.
The estimated effective income tax rate for fiscal 2013 of 12% is due primarily to the combination of recognizing benefit for NOL carryforwards only to the extent of projected fiscal 2013 earnings, plus current state income taxes in certain state jurisdictions and federal alternative minimum tax. The estimated effective income tax rate for fiscal 2012 of negative (14)% was due primarily to the combination of not recognizing benefit for expected pre-tax losses and tax credits, but recognizing current state income taxes in certain state jurisdictions where Headwaters expected to generate taxable income. As of December 31, 2012, Headwaters’ NOL and capital loss carryforwards totaled approximately $74.5 million (tax effected). The U.S. and state NOLs and capital losses expire from 2013 to 2033. Substantially all of the non-U.S. NOLs, which are not material, do not expire. In addition, there are approximately $24.6 million of tax credit carryforwards as of December 31, 2012, which expire from 2014 to 2033.
The calculation of tax liabilities involves uncertainties in the application of complex tax regulations in multiple tax jurisdictions. Headwaters currently has open tax years subject to examination by the IRS or other taxing authorities for the years 2009 through 2011. Headwaters recognizes potential liabilities for anticipated tax audit issues in the U.S. and state tax jurisdictions based on estimates of whether, and the extent to which, additional taxes and interest will be due. If events occur (or do not occur) as expected and the payment of these amounts ultimately proves to be unnecessary, the reversal of the liabilities would result in tax benefits being recognized in the period when it is determined the liabilities are no longer required to be recorded in the consolidated financial statements. If the estimate of tax liabilities proves to be less than the ultimate assessment, a further charge to expense would result. It is reasonably possible that approximately $2.0 million to $3.5 million of Headwaters’ unrecognized income tax benefits, primarily related to discontinued operations, will be released within the next 12 months, depending on the timing of ongoing examinations, the expiration of statute of limitation time periods and other factors.
9. Equity Securities and Stock-Based Compensation
Issuance of Common Stock — In the December 2012 quarter, Headwaters issued 11.5 million shares of common stock for gross cash proceeds of approximately $83.4 million. Offering costs totaled approximately $5.6 million, resulting in net proceeds of approximately $77.8 million.
Shelf Registration — In February 2012, Headwaters filed a universal shelf registration statement with the SEC under which $210.0 million was available for offerings of securities. Following the above-described issuance of common stock, there is approximately $126.6 million available for future securities offerings. A prospectus supplement describing the terms of any additional securities to be issued is required to be filed before any future offering could commence under the registration statement.
Treasury Shares Held for Deferred Compensation Obligation — In accordance with the terms of the Directors’ Deferred Compensation Plan (DDCP), non-employee directors can elect to defer certain compensation and choose from various options how the deferred compensation will be invested. One of the investment options is Headwaters common stock. When a director chooses Headwaters stock as an investment option, Headwaters purchases the common stock in accordance with the director’s request and holds the shares until such time as the deferred compensation obligation becomes payable, normally when the director retires from the Board. At such time, the shares held by Headwaters will be distributed to the director in satisfaction of the obligation. Headwaters accounts for the purchase of common stock as treasury stock, at cost, and the corresponding deferred compensation obligation is reflected in capital in excess of par value. Changes in the fair value of the treasury stock are not recognized. As of December 31, 2012, the treasury stock and related deferred compensation obligation had fair values of approximately $0.3 million, which was $0.1 million higher than the carrying values at cost.
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
Stock-Based Compensation — During the December 2012 quarter, the Compensation Committee of Headwaters’ Board of Directors (the Committee) approved the grant of approximately 0.5 million stock-based awards to officers and employees. The awards were granted under terms of the 2010 Incentive Compensation Plan (2010 ICP) and vest over an approximate three-year period.
Stock-based compensation expense was approximately $0.6 million and $0.4 million for the December 2011 and 2012 quarters, respectively. As of December 31, 2012, there was approximately $2.6 million of total compensation cost related to unvested awards not yet recognized, which will be recognized in future periods in accordance with applicable vesting terms.
10. Earnings per Share
The following table sets forth the computation of basic and diluted EPS for the periods indicated.
|
| Three Months Ended |
| ||||
(in thousands, except per-share data) |
| 2011 |
| 2012 |
| ||
|
|
|
|
|
| ||
Numerator: |
|
|
|
|
| ||
Numerator for basic and diluted earnings per share from continuing operations — loss from continuing operations |
| $ | (13,280 | ) | $ | (3,874 | ) |
|
|
|
|
|
| ||
Numerator for basic and diluted earnings per share from discontinued operations — loss from discontinued operations, net of income taxes |
| (10,468 | ) | (1,998 | ) | ||
|
|
|
|
|
| ||
Numerator for basic and diluted earnings per share — net loss |
| $ | (23,748 | ) | $ | (5,872 | ) |
|
|
|
|
|
| ||
Denominator: |
|
|
|
|
| ||
Denominator for basic and diluted earnings per share — weighted-average shares outstanding |
| 60,801 |
| 61,982 |
| ||
|
|
|
|
|
| ||
Basic and diluted loss per share from continuing operations |
| $ | (0.22 | ) | $ | (0.06 | ) |
|
|
|
|
|
| ||
Basic and diluted loss per share from discontinued operations |
| (0.17 | ) | (0.03 | ) | ||
|
|
|
|
|
| ||
Basic and diluted loss per share |
| $ | (0.39 | ) | $ | (0.09 | ) |
|
|
|
|
|
| ||
Anti-dilutive securities not considered in diluted EPS calculation: |
|
|
|
|
| ||
SARs |
| 4,086 |
| 1,713 |
| ||
Stock options |
| 1,503 |
| 1,210 |
| ||
Restricted stock |
| 165 |
| 0 |
|
11. Acquisition of Kleer Lumber
On December 31, 2012, Headwaters acquired certain assets and assumed certain liabilities of Kleer Lumber, Inc., a privately-held Massachusetts-based company in the light building products industry. Kleer Lumber’s results of operations will be included with Headwaters’ consolidated results beginning January 1, 2013; however, no results of operations for Kleer Lumber were included in Headwaters’ results for the December 2012 quarter.
Kleer Lumber is a manufacturer of high quality and eco-friendly cellular PVC trim board and moulding products. The acquisition of Kleer Lumber will add a full range of cellular PVC products to Headwaters’ light building products offerings, including trim boards, millwork, sheet stock, paneling, and moulding, as well as recently introduced decking and railing products. Headwaters believes the demand for cellular PVC building products is growing due to the ability to cut, mill, shape, and install in the same manner as wood products, but with the added benefit of cellular PVC requiring significantly less maintenance than wood. Headwaters intends to introduce Kleer Lumber’s product offerings into its large, national distribution network, expanding point of sale locations. In addition, Kleer Lumber primarily distributes its products into independent lumber yards and home improvement centers located in the Northeast and Mid-Atlantic states.
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
Headwaters’ access to Kleer Lumber’s distribution channel may expand the light building products distribution network for existing Headwaters’ products.
Total consideration paid for Kleer Lumber, all of which was cash, was approximately $43.0 million; however, the purchase price is subject to adjustment for the final calculation of acquisition-date working capital, which calculation is currently expected to be finalized in the March 2013 quarter. Direct acquisition costs, consisting primarily of fees for advisory, legal and other professional services, totaled approximately $0.9 million and were included in selling, general and administrative expense in the December 2012 statement of operations.
The Kleer Lumber acquisition was accounted for as a business combination in accordance with the requirements of ASC 805 Business Combinations. The following table sets forth the estimated fair values of assets acquired and liabilities assumed as of the acquisition date, using available information and assumptions Headwaters deems to be reasonable at the current time. Headwaters is in the process of finalizing all of the estimated amounts shown below, particularly the third-party valuations of the fair value of acquired intangible assets; therefore, the provisional measurements shown in the table are subject to change.
(in thousands) |
| (Preliminary) |
| |
|
|
|
| |
Current assets |
| $ | 5,520 |
|
Property, plant and equipment |
| 4,100 |
| |
Goodwill and intangible assets |
| 36,330 |
| |
Current liabilities |
| (3,000 | ) | |
Net assets acquired |
| $ | 42,950 |
|
The process of identifying and valuing the intangible assets that were acquired is in the early stages and all intangible assets have been included with goodwill in the December 31, 2012 balance sheet and in the above table. When the intangible assets have been identified and valued, and estimated useful lives are determined, amortization of those intangible assets will begin effective as of January 1, 2013.
The following represents the pro forma consolidated revenue and net loss for Headwaters for the periods indicated as if Kleer Lumber had been included in Headwaters’ consolidated results of operations beginning October 1, 2011.
|
| Three months ended |
| ||||
(in thousands) |
| 2011 |
| 2012 |
| ||
|
|
|
|
|
| ||
Revenue |
| $ | 145,128 |
| $ | 156,979 |
|
Net loss |
| (23,982 | ) | (5,739 | ) | ||
The above pro forma results have been calculated by combining the historical results of Headwaters and Kleer Lumber as if the acquisition had occurred on October 1, 2011, and to adjust the income tax provision as if it had been calculated on the resulting, combined results. No other material pro forma adjustments were deemed necessary, either to conform Kleer Lumber to Headwaters’ accounting policies or for any other situation; however, the above pro forma results do not reflect any amortization of intangible assets for either period. Future reported pro forma results will include estimated intangible asset amortization once the intangible assets have been identified and valued and estimated useful lives have been determined. The pro forma information is not necessarily indicative of the results that would have been achieved had the transaction occurred on October 1, 2011 or that may be achieved in the future.
12. Commitments and Contingencies
Significant new commitments, material changes in commitments and ongoing contingencies as of December 31, 2012, not disclosed elsewhere, are as follows:
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
Compensation Arrangements — Cash Performance Unit Awards. In fiscal 2009, the Compensation Committee of the Board of Directors (Committee) approved grants of performance unit awards to certain officers and employees, to be settled in cash, based on the achievement of goals tied to cumulative divisional cash flow generated subsequent to September 30, 2008 and prior to September 30, 2028. For these awards, cash flow is generally defined as operating income plus depreciation, amortization and asset impairments, reduced by capital expenditures. Payments vest according to a predetermined schedule as cash flow accumulates over time.
In fiscal 2010, the Committee terminated the performance unit awards for all participants in the corporate business unit and assigned a five-year performance period ending September 30, 2013 to the cash flow goals, aggregating $850.0 million, for the remaining participating business units. Through September 30, 2012, the remaining business units had generated approximately $319.2 million of cash flow and incurred approximately $4.0 million of expense for these awards. Effective October 1, 2012, certain additional business units ended their participation in these performance unit awards. Based upon performance criteria expected to be achieved by the remaining participating business units prior to September 30, 2013, the additional expense expected to be recognized in fiscal 2013 under the amended performance unit awards is approximately $1.4 million, of which approximately $0.3 million was expensed in the December 2012 quarter.
In fiscal 2012, the Committee approved grants of performance unit awards to certain officers and employees in the corporate business unit, to be settled in cash, related to consolidated cash flow generated during fiscal 2012, based on the achievement of goals related to consolidated cash flow generated during fiscal 2012. For purposes of these awards, cash flow is generally defined as operating income plus depreciation, amortization and asset impairments, reduced by capital expenditures. The number of awards granted was determined using a target compensation amount for each participant and was adjusted, subject to prescribed limitations, based on the actual consolidated cash flow generated during the fiscal 2012 performance year, using a threshold/target/maximum adjustment structure. The actual cash flow generated during the performance period exceeded the maximum level, and the awards provide for 50% vesting as of September 30, 2013 and 50% vesting as of September 30, 2014, provided the participant is still employed by Headwaters on the vest dates. The terms of the awards provide for further adjustment for changes in Headwaters’ average stock price for the 60 days preceding September 30, 2012 as compared to Headwaters’ average stock price for the 60 days preceding September 30, 2011. As of December 31, 2012, approximately $9.6 million of expense has been recorded for the 2012 grants, all of which was recognized during fiscal 2012.
During the December 2012 quarter, the Committee approved grants of performance unit awards to participants in certain business units related to consolidated cash flow generated during fiscal 2013, again with terms similar to those described above for fiscal 2012. No expense was recognized for these awards in the December 2012 quarter.
Cash-Settled SAR Grants. In fiscal 2011, the Committee approved grants to certain employees of approximately 0.4 million cash-settled SARs, most of which remain outstanding as of December 31, 2012. These SARs vest in annual installments through September 30, 2013, provided the participant is still employed at the respective vest dates, and are settled in cash upon exercise by the employee. The SARs terminate on September 30, 2015 and must be exercised on or before that date. As of December 31, 2012, approximately $1.3 million has been accrued for these awards because the stock price at December 31, 2012 was above the grant-date stock price of $3.81. Future changes in Headwaters’ stock price in any amount beyond $3.81 through September 30, 2015 will result in adjustment to the expected remaining liability, which adjustment (whether positive or negative) will be reflected in Headwaters’ statement of operations each quarter.
In fiscal 2012, the Committee approved grants to certain officers and employees of approximately 1.0 million cash-settled SARs. These SARs have terms similar to those described above, except that they could not vest until and unless the 60-day average stock price exceeded approximately 135% of the stock price on the date of grant (or $2.50), which occurred during the March 2012 quarter. Approximately $4.5 million has been accrued for these awards as of December 31, 2012. Changes in Headwaters’ stock price in any amount beyond the grant-date stock price of $1.85 through September 30, 2016 will result in adjustment to the expected remaining liability, which adjustment (whether positive or negative) will be reflected in Headwaters’ statement of operations each quarter.
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
Property, Plant and Equipment — As of December 31, 2012, Headwaters was committed to spend approximately $2.0 million on capital projects that were in various stages of completion.
Legal Matters — Headwaters has ongoing litigation and asserted claims which have been incurred during the normal course of business, including the specific matters discussed below. Headwaters intends to vigorously defend or resolve these matters by settlement, as appropriate. Management does not currently believe that the outcome of these matters will have a material adverse effect on Headwaters’ operations, cash flow or financial position.
During the quarters ended December 31, 2011 and 2012, Headwaters incurred approximately $0.3 million and $0.6 million, respectively, of expense for legal matters. Historically, until fiscal 2011, costs paid to outside legal counsel have comprised a majority of Headwaters’ litigation-related costs. Headwaters currently believes the range of potential loss for all unresolved legal matters, excluding costs for outside counsel, is from $18.0 million up to the amounts sought by claimants and has recorded a liability as of December 31, 2012 of $18.0 million. The substantial claims and damages sought by claimants in excess of this amount are not currently deemed to be probable. Headwaters’ outside counsel and management currently believe that unfavorable outcomes of outstanding litigation beyond the amount accrued are neither probable nor remote. Accordingly, management cannot express an opinion as to the ultimate amount, if any, of Headwaters’ liability, nor is it possible to estimate what litigation-related costs will be in future periods.
The specific matters discussed below raise difficult and complex legal and factual issues, and the resolution of these issues is subject to many uncertainties, including the facts and circumstances of each case, the jurisdiction in which each case is brought, and the future decisions of juries, judges, and arbitrators. Therefore, although management believes that the claims asserted against Headwaters in the named cases lack merit, there is a possibility of material losses in excess of the amounts accrued if one or more of the cases were to be determined adversely against Headwaters for a substantial amount of the damages asserted. It is possible that a change in the estimates of probable liability could occur, and the changes could be material. Additionally, as with any litigation, these proceedings require that Headwaters incur substantial costs, including attorneys’ fees, managerial time and other personnel resources, in pursuing resolution.
Boynton. In 1998, Headwaters entered into a technology purchase agreement with James G. Davidson and Adtech, Inc. The transaction transferred certain patent and royalty rights to Headwaters related to a synthetic fuel technology invented by Davidson. In 2002, Headwaters received a summons and complaint from the United States District Court for the Western District of Tennessee filed by former stockholders of Adtech alleging, among other things, fraud, conspiracy, constructive trust, conversion, patent infringement and interference with contract arising out of the 1998 technology purchase agreement entered into between Davidson and Adtech on the one hand, and Headwaters on the other. All claims against Headwaters were dismissed in pretrial proceedings except claims of conspiracy and constructive trust. The District Court certified a class comprised of substantially all purported stockholders of Adtech, Inc. The plaintiffs sought compensatory damages from Headwaters in the approximate amount of $43.0 million plus prejudgment interest and punitive damages. In June 2009, a jury reached a verdict in a trial in the amount of $8.7 million for the eight named plaintiffs representing a portion of the class members. In September 2010, a jury reached a verdict after a trial for the remaining 46 members of the class in the amount of $7.3 million. In April 2011, the trial court entered an order for a constructive trust in the amount of approximately $16.0 million (the same amount as the sum of the previous jury verdicts), denied all other outstanding motions, and entered judgment against Headwaters in the total approximate amount of $16.0 million, in accordance with the verdicts and order on constructive trust. The court denied all post-judgment motions by the parties. Headwaters filed a supersedeas bond and a notice of appeal from the judgment to the United States Court of Appeals for the Federal Circuit. Plaintiffs also filed notice of an appeal. The Federal Circuit transferred the case to the United States Court of Appeals for the Sixth Circuit on the basis of jurisdiction. Appellate briefing is complete and the Court of Appeals has scheduled oral arguments for March 2013. Because the resolution of the litigation is uncertain, legal counsel and management cannot express an opinion as to the ultimate amount, if any, of Headwaters’ liability.
EPA. In April 2012, Headwaters Resources, Inc. (HRI) filed a complaint in the United States District Court for the District of Columbia against the United States Environmental Protection Agency (EPA). The complaint alleges that the EPA has failed to review, and where necessary, revise applicable RCRA subtitle D regulations applicable to the disposal
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
of coal ash within the timeframe required by statute. Other parties also have initiated litigation against the EPA alleging the same (and other) failures of the EPA to perform its duties regarding coal ash disposal regulations. HRI’s complaint seeks declaratory relief and should provide HRI an opportunity to represent its interests before the court makes orders with respect to EPA rulemaking at issue in the case. The court has consolidated HRI’s case with related actions brought by other parties. The parties have completed briefing on cross-motions for summary judgment, but the court has not announced a schedule for hearing or decision on the motions. Because the resolution of the litigation is uncertain, legal counsel and management cannot express an opinion as to the ultimate outcome.
Fentress Families Trust. VFL Technology Corporation (VFL), acquired by HRI in 2004, provides services related to fly ash management to Virginia Electric and Power Company. In February 2012, 383 plaintiffs, most of whom are residents living in the City of Chesapeake, Virginia, filed a complaint in the State of Virginia Chesapeake Circuit Court against 15 defendants, including Virginia Electric and Power Company, and certain other persons associated with the Battlefield Golf Course, including owners, developers, contractors, and others, including VFL and Headwaters, alleging causes of action for nuisance and negligence. The complaint alleges that fly ash used to construct the golf course was carried in the air and contaminated water exposing plaintiffs to dangerous chemicals and causing property damage. Plaintiffs’ complaint seeks injunctive relief and damages of approximately $850.0 million for removal and remediation of the fly ash and the water supply, $1.9 billion for vexation, $8.0 million and other unspecified amounts for personal injuries, and $55.0 million as damages to properties, plus prejudgment interest, attorney fees, and costs. In a related case, other plaintiffs have filed a separate lawsuit asserting the same claims against the same defendants claiming additional damages totaling approximately $307.2 million. VFL and Headwaters have not yet been served with either complaint. Headwaters expects that the court will issue an order on demurrers filed by Virginia Electric in early 2013, after which the plaintiffs will be granted leave to file amended complaints. These new cases are based on substantially the same alleged circumstances asserted in complaints filed by the plaintiffs in 2009 and voluntarily dismissed in 2010. HRI has filed claims for defense and indemnity with some of its insurers. One insurer denied coverage based on allegations in the 2009 Fentress complaints, and a trial court has ruled in the insurer’s favor, which ruling HRI intends to appeal. HRI does not know if the insurer will deny coverage based on future Fentress allegations. Another insurer continues to pay for the preliminary defense of the underlying case. Plaintiffs’ total claims exceed the potential limits of insurance available to HRI. Because resolution of the litigation is uncertain, legal counsel and management cannot express an opinion as to the ultimate amount, if any, of HRI’s liability, or the insurers’ obligation to indemnify HRI against loss, if any.
Neil Wallace and CPM. In February 2012, Neil Wallace filed a complaint in the State of Virginia Chesapeake Circuit Court against Virginia Electric and Power Company and related entities (VEPCO), VFL and Headwaters alleging personal injuries arising from exposure to the fly ash used to build the golf course described in the Fentress Families Trust case. Wallace claims that he worked on the golf course site from 2002-2007 and that as a result, he contracted kidney cancer. Plaintiff was the managing member and corporate counsel of CPM Virginia, LLC (CPM). CPM was a fly ash manager for VEPCO and was an owner and developer of the golf course. Wallace claims damages of $10.0 million. HRI expects that its insurers will defend and indemnify HRI. Separately, in December 2012 CPM filed a complaint in the same court against HRI alleging breach of contract and seeking declaratory judgment and compensatory damages in the amount of $0.5 million plus attorney fees and costs. CPM alleges that HRI should indemnify CPM for past and future expenses incurred in defending against the Fentress complaints. Because resolution of this litigation is uncertain, legal counsel and management cannot express an opinion as to the ultimate amount, if any, of HRI’s liability, or the insurers’ obligation to indemnify HRI against loss, if any.
Oxford Mining Company. In 2007, Covol Fuels No. 2, LLC, a wholly owned subsidiary of Headwaters Energy Services Corp. (Covol), entered into an agreement for the sale of coal produced by Covol from certain operations in Kentucky. In 2009, the agreement was assigned by the buyer to Oxford Mining Company—Kentucky, LLC (Oxford). Covol claims that the economically recoverable source coal for the agreement is exhausted and that as a result, the agreement has terminated. In October 2011, Covol filed a petition in the Franklin Circuit Court of the Commonwealth of Kentucky seeking declaratory judgment that the agreement has terminated. In December 2011, Oxford answered, denying that the agreement was terminated and requesting that the court dismiss Covol’s petition. Oxford also filed a counterclaim alleging that Covol is in breach of the agreement for failing to provide coal and that Oxford’s present and anticipated damages are estimated to be at least $5.0 million, in addition to its costs associated with the litigation, including
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
attorneys’ fees. Covol denies the counterclaim. Discovery between the parties is ongoing. Because the resolution of the litigation is uncertain, legal counsel and management cannot express an opinion as to the ultimate amount, if any, of Covol’s liability.
Reechcraft. In 2006, Tapco International Corporation entered into a contract with Reechcraft, Inc. for Reechcraft to manufacture and supply sheet metal bending tools, accessories for those tools, and specialized scaffolding systems to Tapco. Reechcraft claims that Tapco failed to purchase the quantity of products required under the contract. In July 2012, Reechcraft filed a demand for arbitration with the American Arbitration Association in Chicago, Illinois, claiming damages of $3.1 million, in addition to interest, costs, and attorneys’ fees. Tapco and Reechcraft have entered into a settlement agreement. Once that settlement is performed, the arbitration will be dismissed.
Archstone. Archstone owns an apartment complex in Westbury, New York. Archstone alleges that moisture penetrated the building envelope and damaged moisture sensitive parts of the buildings which began to rot and grow mold. In 2008, Archstone evicted its tenants and began repairing the 21 apartment buildings. Also in 2008, Archstone filed a complaint in the Nassau County Supreme Court of the State of New York against the prime contractor and its performance bond surety, the designer, and Eldorado Stone, LLC which supplied architectural stone that was installed by others during construction. The prime contractor then sued over a dozen subcontractors who in turn sued others. Archstone claims as damages approximately $36.0 million in repair costs, $19.0 million in lost lease payments and rent abatement, $7.0 million paid to tenants who sued Archstone, and $7.0 million for class action defense fees, plus prejudgment interest and attorney’s fees. Eldorado Stone answered denying liability and tendered the matter to its insurers who are paying for the defense of the case. The court dismissed all of Archstone’s claims against Eldorado Stone, except the claim of negligence, and the parties appealed the order of dismissal. The appellate court affirmed the dismissal of Archstone’s claims against Eldorado Stone, and reversed the trial court’s failure to dismiss the claim of negligence. Eldorado Stone expects that Archstone will pursue additional appeals. Meanwhile, discovery is underway. Because the resolution of the action is uncertain, legal counsel and management cannot express an opinion concerning the likely outcome of this matter, the liability of Eldorado Stone, if any, or the insurers’ obligation to indemnify Eldorado Stone against loss, if any.
Headwaters Building Products Matters. There are litigation and pending and threatened claims made against certain subsidiaries of Headwaters Building Products (HBP), a division within Headwaters’ light building products segment, with respect to several types of exterior finish systems manufactured and sold by its subsidiaries for application by contractors on residential and commercial buildings. Typically, litigation and these claims are defended by such subsidiaries’ insurance carriers. The plaintiffs or claimants in these matters have alleged that the structures have suffered damage from latent or progressive water penetration due to some alleged failure of the building product or wall system. One claim involves alleged defects associated with components of an Exterior Insulating and Finish System (EIFS) which was produced for a limited time (through 1997) by the HBP subsidiaries. Other claims involve alleged liabilities associated with certain stucco, mortar, aerated concrete block and architectural stone products which are produced and sold by certain subsidiaries of HBP. The Archstone case summarized above is an example of these types of claims.
Typically, the claims cite damages for alleged personal injuries and punitive damages for alleged unfair business practices in addition to asserting more conventional damage claims for alleged economic loss and damage to property. To date, claims made against such subsidiaries have been paid by their insurers, with the exception of deductibles or self-insured retentions, although such insurance carriers typically have issued “reservation of rights” letters. There is no guarantee of insurance coverage or continuing coverage. These and future proceedings may result in substantial costs to HBP, including attorneys’ fees, managerial time and other personnel resources and costs. Adverse resolution of these proceedings could have a materially negative effect on HBP’s business, financial condition, and results of operation, and its ability to meet its financial obligations. Although HBP carries general and product liability insurance, HBP cannot assure that such insurance coverage will remain available, that HBP’s insurance carrier will remain viable, or that the insured amounts will cover all future claims in excess of HBP’s uninsured retention. Future rate increases may also make such insurance uneconomical for HBP to maintain. In addition, the insurance policies maintained by HBP exclude claims for damages resulting from exterior insulating finish systems, or EIFS, that have manifested after March 2003. Because
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
resolution of the litigation and claims is uncertain, legal counsel and management cannot express an opinion as to the ultimate amount, if any, of HBP’s liability.
Other. Headwaters and its subsidiaries are also involved in other legal proceedings that have arisen in the normal course of business.
13. Equity Method Investee
Investments in entities in which Headwaters has a significant influence over operating and financial decisions are accounted for using the equity method of accounting. One such equity method investee was Blue Flint Ethanol LLC (Blue Flint). Effective January 1, 2012, Headwaters sold its interest in Blue Flint for approximately $18.5 million. Subsequent to Headwaters’ initial investment in Blue Flint, equity earnings in excess of $15.0 million were recorded that increased Headwaters’ carrying value of the investment to an amount that was more than the sales proceeds. As a result, a non-cash loss of approximately $6.3 million was recorded in other expense in the statement of operations for the December 2011 quarter.
14. Condensed Consolidating Financial Information
Headwaters’ 7-5/8% senior secured notes are jointly and severally, fully and unconditionally guaranteed by Headwaters Incorporated and by all of Headwaters’ wholly-owned domestic subsidiaries. The non-guaranteeing entities include primarily joint ventures in which Headwaters has a non-controlling ownership interest. Separate stand-alone financial statements and disclosures for Headwaters Incorporated and each of the guarantor subsidiaries are not presented because the guarantees are full and unconditional and the guarantor subsidiaries have joint and several liability.
There are no significant restrictions on the ability of Headwaters Incorporated to obtain funds from the guarantor subsidiaries nor on the ability of the guarantor subsidiaries to obtain funds from Headwaters Incorporated or other guarantor subsidiaries. The non-guaranteeing entities represent less than 3% of consolidated assets, stockholders’ equity, revenues, income from continuing operations before taxes and cash flows from operating activities. Accordingly, the following condensed consolidating financial information does not present separately the non-guarantor entities’ information.
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
CONDENSED CONSOLIDATING BALANCE SHEET — September 30, 2012
|
| Guarantor |
| Parent |
| Eliminations |
| Headwaters |
| ||||
(in thousands) |
| Subsidiaries |
| Company |
| Reclassifications |
| Consolidated |
| ||||
|
|
|
|
|
|
|
|
|
| ||||
ASSETS |
|
|
|
|
|
|
|
|
| ||||
|
|
|
|
|
|
|
|
|
| ||||
Current assets: |
|
|
|
|
|
|
|
|
| ||||
Cash and cash equivalents |
| $ | 44,111 |
| $ | 9,671 |
| $ | — |
| $ | 53,782 |
|
Trade receivables, net |
| 102,006 |
|
|
|
|
| 102,006 |
| ||||
Inventories |
| 31,588 |
|
|
|
|
| 31,588 |
| ||||
Current and deferred income taxes |
| 16,168 |
| 17,827 |
| (23,122 | ) | 10,873 |
| ||||
Assets held for sale |
| 5,864 |
|
|
|
|
| 5,864 |
| ||||
Other |
| 10,426 |
| 157 |
|
|
| 10,583 |
| ||||
Total current assets |
| 210,163 |
| 27,655 |
| (23,122 | ) | 214,696 |
| ||||
|
|
|
|
|
|
|
|
|
| ||||
Property, plant and equipment, net |
| 157,477 |
| 2,229 |
|
|
| 159,706 |
| ||||
|
|
|
|
|
|
|
|
|
| ||||
Other assets: |
|
|
|
|
|
|
|
|
| ||||
Intangible assets, net |
| 143,911 |
|
|
|
|
| 143,911 |
| ||||
Goodwill |
| 116,671 |
|
|
|
|
| 116,671 |
| ||||
Assets held for sale |
| 7,807 |
|
|
|
|
| 7,807 |
| ||||
Investments in subsidiaries and intercompany accounts |
| 362,569 |
| 95,929 |
| (458,498 | ) | — |
| ||||
Intercompany notes |
|
|
| 637,046 |
| (637,046 | ) | — |
| ||||
Deferred income taxes |
| 70,285 |
| 18,309 |
| (88,594 | ) | — |
| ||||
Other |
| 15,645 |
| 22,501 |
|
|
| 38,146 |
| ||||
Total other assets |
| 716,888 |
| 773,785 |
| (1,184,138 | ) | 306,535 |
| ||||
|
|
|
|
|
|
|
|
|
| ||||
Total assets |
| $ | 1,084,528 |
| $ | 803,669 |
| $ | (1,207,260 | ) | $ | 680,937 |
|
|
|
|
|
|
|
|
|
|
| ||||
LIABILITIES AND STOCKHOLDERS’ EQUITY (NET CAPITAL DEFICIENCY) |
|
|
|
|
|
|
|
|
| ||||
|
|
|
|
|
|
|
|
|
| ||||
Current liabilities: |
|
|
|
|
|
|
|
|
| ||||
Accounts payable |
| $ | 17,389 |
| $ | 88 |
| $ | — |
| $ | 17,477 |
|
Accrued personnel costs |
| 14,678 |
| 32,370 |
|
|
| 47,048 |
| ||||
Accrued interest |
|
|
| 16,267 |
|
|
| 16,267 |
| ||||
Current and deferred income taxes |
| 19,232 |
| 4,680 |
| (23,122 | ) | 790 |
| ||||
Liabilities associated with assets held for sale |
| 8,640 |
|
|
|
|
| 8,640 |
| ||||
Other accrued liabilities |
| 48,760 |
| 2,186 |
|
|
| 50,946 |
| ||||
Total current liabilities |
| 108,699 |
| 55,591 |
| (23,122 | ) | 141,168 |
| ||||
|
|
|
|
|
|
|
|
|
| ||||
Long-term liabilities: |
|
|
|
|
|
|
|
|
| ||||
Long-term debt |
|
|
| 500,539 |
|
|
| 500,539 |
| ||||
Income taxes |
| 89,025 |
| 21,648 |
| (88,594 | ) | 22,079 |
| ||||
Liabilities associated with assets held for sale |
| 9,966 |
|
|
|
|
| 9,966 |
| ||||
Intercompany notes |
| 637,046 |
|
|
| (637,046 | ) | — |
| ||||
Other |
| 4,100 |
| 6,214 |
|
|
| 10,314 |
| ||||
Total long-term liabilities |
| 740,137 |
| 528,401 |
| (725,640 | ) | 542,898 |
| ||||
Total liabilities |
| 848,836 |
| 583,992 |
| (748,762 | ) | 684,066 |
| ||||
|
|
|
|
|
|
|
|
|
| ||||
Stockholders’ equity (net capital deficiency): |
|
|
|
|
|
|
|
|
| ||||
Common stock |
|
|
| 61 |
|
|
| 61 |
| ||||
Capital in excess of par value |
| 458,498 |
| 640,047 |
| (458,498 | ) | 640,047 |
| ||||
Retained earnings (accumulated deficit) |
| (222,806 | ) | (420,303 | ) |
|
| (643,109 | ) | ||||
Treasury stock |
|
|
| (128 | ) |
|
| (128 | ) | ||||
Total stockholders’ equity (net capital deficiency) |
| 235,692 |
| 219,677 |
| (458,498 | ) | (3,129 | ) | ||||
|
|
|
|
|
|
|
|
|
| ||||
Total liabilities and stockholders’ equity (net capital deficiency) |
| $ | 1,084,528 |
| $ | 803,669 |
| $ | (1,207,260 | ) | $ | 680,937 |
|
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
CONDENSED CONSOLIDATING BALANCE SHEET — December 31, 2012
|
| Guarantor |
| Parent |
| Eliminations |
| Headwaters |
| ||||
(in thousands) |
| Subsidiaries |
| Company |
| Reclassifications |
| Consolidated |
| ||||
|
|
|
|
|
|
|
|
|
| ||||
ASSETS |
|
|
|
|
|
|
|
|
| ||||
|
|
|
|
|
|
|
|
|
| ||||
Current assets: |
|
|
|
|
|
|
|
|
| ||||
Cash and cash equivalents |
| $ | 39,517 |
| $ | 38,903 |
| $ | — |
| $ | 78,420 |
|
Trade receivables, net |
| 70,916 |
|
|
|
|
| 70,916 |
| ||||
Inventories |
| 39,153 |
|
|
|
|
| 39,153 |
| ||||
Current and deferred income taxes |
| 16,168 |
| 17,827 |
| (22,453 | ) | 11,542 |
| ||||
Assets held for sale |
| 4,289 |
|
|
|
|
| 4,289 |
| ||||
Other |
| 10,636 |
| 1,039 |
|
|
| 11,675 |
| ||||
Total current assets |
| 180,679 |
| 57,769 |
| (22,453 | ) | 215,995 |
| ||||
|
|
|
|
|
|
|
|
|
| ||||
Property, plant and equipment, net |
| 159,447 |
| 2,877 |
|
|
| 162,324 |
| ||||
|
|
|
|
|
|
|
|
|
| ||||
Other assets: |
|
|
|
|
|
|
|
|
| ||||
Intangible assets, net |
| 138,975 |
|
|
|
|
| 138,975 |
| ||||
Goodwill |
| 153,001 |
|
|
|
|
| 153,001 |
| ||||
Assets held for sale |
| 7,899 |
|
|
|
|
| 7,899 |
| ||||
Investments in subsidiaries and intercompany accounts |
| 345,394 |
| 113,104 |
| (458,498 | ) | — |
| ||||
Intercompany notes |
|
|
| 637,046 |
| (637,046 | ) | — |
| ||||
Deferred income taxes |
| 70,285 |
| 18,061 |
| (88,346 | ) | — |
| ||||
Other |
| 15,764 |
| 22,772 |
|
|
| 38,536 |
| ||||
Total other assets |
| 731,318 |
| 790,983 |
| (1,183,890 | ) | 338,411 |
| ||||
|
|
|
|
|
|
|
|
|
| ||||
Total assets |
| $ | 1,071,444 |
| $ | 851,629 |
| $ | (1,206,343 | ) | $ | 716,730 |
|
|
|
|
|
|
|
|
|
|
| ||||
LIABILITIES AND STOCKHOLDERS’ EQUITY |
|
|
|
|
|
|
|
|
| ||||
|
|
|
|
|
|
|
|
|
| ||||
Current liabilities: |
|
|
|
|
|
|
|
|
| ||||
Accounts payable |
| $ | 15,027 |
| $ | 259 |
| $ | — |
| $ | 15,286 |
|
Accrued personnel costs |
| 7,125 |
| 22,289 |
|
|
| 29,414 |
| ||||
Accrued interest |
|
|
| 10,077 |
|
|
| 10,077 |
| ||||
Current and deferred income taxes |
| 19,576 |
| 2,877 |
| (22,453 | ) | 0 |
| ||||
Liabilities associated with assets held for sale |
| 6,183 |
|
|
|
|
| 6,183 |
| ||||
Other accrued liabilities |
| 44,667 |
| 1,628 |
|
|
| 46,295 |
| ||||
Total current liabilities |
| 92,578 |
| 37,130 |
| (22,453 | ) | 107,255 |
| ||||
|
|
|
|
|
|
|
|
|
| ||||
Long-term liabilities: |
|
|
|
|
|
|
|
|
| ||||
Long-term debt |
|
|
| 501,271 |
|
|
| 501,271 |
| ||||
Income taxes |
| 89,057 |
| 21,397 |
| (88,346 | ) | 22,108 |
| ||||
Liabilities associated with assets held for sale |
| 5,655 |
|
|
|
|
| 5,655 |
| ||||
Intercompany notes |
| 637,046 |
|
|
| (637,046 | ) | — |
| ||||
Other |
| 3,876 |
| 7,043 |
|
|
| 10,919 |
| ||||
Total long-term liabilities |
| 735,634 |
| 529,711 |
| (725,392 | ) | 539,953 |
| ||||
Total liabilities |
| 828,212 |
| 566,841 |
| (747,845 | ) | 647,208 |
| ||||
|
|
|
|
|
|
|
|
|
| ||||
Stockholders’ equity: |
|
|
|
|
|
|
|
|
| ||||
Common stock |
|
|
| 73 |
|
|
| 73 |
| ||||
Capital in excess of par value |
| 458,498 |
| 718,622 |
| (458,498 | ) | 718,622 |
| ||||
Retained earnings (accumulated deficit) |
| (215,266 | ) | (433,715 | ) |
|
| (648,981 | ) | ||||
Treasury stock |
|
|
| (192 | ) |
|
| (192 | ) | ||||
Total stockholders’ equity |
| 243,232 |
| 284,788 |
| (458,498 | ) | 69,522 |
| ||||
|
|
|
|
|
|
|
|
|
| ||||
Total liabilities and stockholders’ equity |
| $ | 1,071,444 |
| $ | 851,629 |
| $ | (1,206,343 | ) | $ | 716,730 |
|
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
Three Months Ended December 31, 2011
|
| Guarantor |
| Parent |
| Headwaters |
| |||
(in thousands) |
| Subsidiaries |
| Company |
| Consolidated |
| |||
|
|
|
|
|
|
|
| |||
Revenue: |
|
|
|
|
|
|
| |||
Light building products |
| $ | 73,334 |
| $ | — |
| $ | 73,334 |
|
Heavy construction materials |
| 63,138 |
|
|
| 63,138 |
| |||
Energy technology |
| 955 |
|
|
| 955 |
| |||
Total revenue |
| 137,427 |
| — |
| 137,427 |
| |||
|
|
|
|
|
|
|
| |||
Cost of revenue: |
|
|
|
|
|
|
| |||
Light building products |
| 55,330 |
|
|
| 55,330 |
| |||
Heavy construction materials |
| 47,098 | �� |
|
| 47,098 |
| |||
Energy technology |
| 557 |
|
|
| 557 |
| |||
Total cost of revenue |
| 102,985 |
| — |
| 102,985 |
| |||
|
|
|
|
|
|
|
| |||
Gross profit |
| 34,442 |
| — |
| 34,442 |
| |||
|
|
|
|
|
|
|
| |||
Operating expenses: |
|
|
|
|
|
|
| |||
Amortization |
| 5,505 |
|
|
| 5,505 |
| |||
Research and development |
| 1,854 |
|
|
| 1,854 |
| |||
Selling, general and administrative |
| 18,169 |
| 3,113 |
| 21,282 |
| |||
Restructuring costs |
| 1,388 |
|
|
| 1,388 |
| |||
Total operating expenses |
| 26,916 |
| 3,113 |
| 30,029 |
| |||
|
|
|
|
|
|
|
| |||
Operating income (loss) |
| 7,526 |
| (3,113 | ) | 4,413 |
| |||
|
|
|
|
|
|
|
| |||
Other income (expense): |
|
|
|
|
|
|
| |||
Net interest expense |
| (19 | ) | (12,437 | ) | (12,456 | ) | |||
Other, net |
| (6,162 | ) | 2,025 |
| (4,137 | ) | |||
Total other income (expense), net |
| (6,181 | ) | (10,412 | ) | (16,593 | ) | |||
|
|
|
|
|
|
|
| |||
Income (loss) from continuing operations before income taxes |
| 1,345 |
| (13,525 | ) | (12,180 | ) | |||
|
|
|
|
|
|
|
| |||
Income tax benefit (provision) |
| 189 |
| (1,289 | ) | (1,100 | ) | |||
|
|
|
|
|
|
|
| |||
Income (loss) from continuing operations |
| 1,534 |
| (14,814 | ) | (13,280 | ) | |||
|
|
|
|
|
|
|
| |||
Loss from discontinued operations, net of income taxes |
| (10,468 | ) |
|
| (10,468 | ) | |||
|
|
|
|
|
|
|
| |||
Net loss |
| $ | (8,934 | ) | $ | (14,814 | ) | $ | (23,748 | ) |
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
Three Months Ended December 31, 2012
|
| Guarantor |
| Parent |
| Headwaters |
| |||
(in thousands) |
| Subsidiaries |
| Company |
| Consolidated |
| |||
|
|
|
|
|
|
|
| |||
Revenue: |
|
|
|
|
|
|
| |||
Light building products |
| $ | 76,688 |
| $ | — |
| $ | 76,688 |
|
Heavy construction materials |
| 68,158 |
|
|
| 68,158 |
| |||
Energy technology |
| 4,727 |
|
|
| 4,727 |
| |||
Total revenue |
| 149,573 |
| — |
| 149,573 |
| |||
|
|
|
|
|
|
|
| |||
Cost of revenue: |
|
|
|
|
|
|
| |||
Light building products |
| 56,501 |
|
|
| 56,501 |
| |||
Heavy construction materials |
| 53,584 |
|
|
| 53,584 |
| |||
Energy technology |
| 2,243 |
|
|
| 2,243 |
| |||
Total cost of revenue |
| 112,328 |
| — |
| 112,328 |
| |||
|
|
|
|
|
|
|
| |||
Gross profit |
| 37,245 |
| — |
| 37,245 |
| |||
|
|
|
|
|
|
|
| |||
Operating expenses: |
|
|
|
|
|
|
| |||
Amortization |
| 4,936 |
|
|
| 4,936 |
| |||
Research and development |
| 1,606 |
|
|
| 1,606 |
| |||
Selling, general and administrative |
| 19,887 |
| 4,784 |
| 24,671 |
| |||
Total operating expenses |
| 26,429 |
| 4,784 |
| 31,213 |
| |||
|
|
|
|
|
|
|
| |||
Operating income (loss) |
| 10,816 |
| (4,784 | ) | 6,032 |
| |||
|
|
|
|
|
|
|
| |||
Other income (expense): |
|
|
|
|
|
|
| |||
Net interest expense |
| (14 | ) | (10,458 | ) | (10,472 | ) | |||
Other, net |
| 36 |
|
|
| 36 |
| |||
Total other income (expense), net |
| 22 |
| (10,458 | ) | (10,436 | ) | |||
|
|
|
|
|
|
|
| |||
Income (loss) from continuing operations before income taxes |
| 10,838 |
| (15,242 | ) | (4,404 | ) | |||
|
|
|
|
|
|
|
| |||
Income tax benefit (provision) |
| (1,300 | ) | 1,830 |
| 530 |
| |||
|
|
|
|
|
|
|
| |||
Income (loss) from continuing operations |
| 9,538 |
| (13,412 | ) | (3,874 | ) | |||
|
|
|
|
|
|
|
| |||
Loss from discontinued operations, net of income taxes |
| (1,998 | ) |
|
| (1,998 | ) | |||
|
|
|
|
|
|
|
| |||
Net income (loss) |
| $ | 7,540 |
| $ | (13,412 | ) | $ | (5,872 | ) |
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
Three Months Ended December 31, 2011
|
| Guarantor |
| Parent |
| Headwaters |
| |||
(in thousands) |
| Subsidiaries |
| Company |
| Consolidated |
| |||
|
|
|
|
|
|
|
| |||
Cash flows from operating activities: |
|
|
|
|
|
|
| |||
Net loss |
| $ | (8,934 | ) | $ | (14,814 | ) | $ | (23,748 | ) |
Adjustments to reconcile net loss to net cash provided by (used in) operating activities: |
|
|
|
|
|
|
| |||
Depreciation and amortization |
| 13,167 |
| 15 |
| 13,182 |
| |||
Interest expense related to amortization of debt issue costs and debt discount |
|
|
| 3,049 |
| 3,049 |
| |||
Stock-based compensation |
| 263 |
| 361 |
| 624 |
| |||
Net gain on disposition of property, plant and equipment |
| (123 | ) |
|
| (123 | ) | |||
Gain on convertible debt repayment |
|
|
| (2,025 | ) | (2,025 | ) | |||
Non-cash restructuring costs |
| 646 |
|
|
| 646 |
| |||
Net loss of unconsolidated joint ventures |
| 6,069 |
|
|
| 6,069 |
| |||
Decrease in trade receivables |
| 30,606 |
|
|
| 30,606 |
| |||
Increase in inventories |
| (283 | ) |
|
| (283 | ) | |||
Decrease in accounts payable and accrued liabilities |
| (10,551 | ) | (11,421 | ) | (21,972 | ) | |||
Other changes in operating assets and liabilities, net |
| (24,362 | ) | 21,201 |
| (3,161 | ) | |||
Net cash provided by (used in) operating activities |
| 6,498 |
| (3,634 | ) | 2,864 |
| |||
|
|
|
|
|
|
|
| |||
Cash flows from investing activities: |
|
|
|
|
|
|
| |||
Purchase of property, plant and equipment |
| (6,601 | ) | (18 | ) | (6,619 | ) | |||
Proceeds from disposition of property, plant and equipment |
| 136 |
|
|
| 136 |
| |||
Net change in other assets |
| (2,214 | ) | 1,987 |
| (227 | ) | |||
Net cash provided by (used in) investing activities |
| (8,679 | ) | 1,969 |
| (6,710 | ) | |||
|
|
|
|
|
|
|
| |||
Cash flows from financing activities: |
|
|
|
|
|
|
| |||
Payments on long-term debt |
|
|
| (5,476 | ) | (5,476 | ) | |||
Employee stock purchases |
| 170 |
| 65 |
| 235 |
| |||
Net cash provided by (used in) financing activities |
| 170 |
| (5,411 | ) | (5,241 | ) | |||
|
|
|
|
|
|
|
| |||
Net decrease in cash and cash equivalents |
| (2,011 | ) | (7,076 | ) | (9,087 | ) | |||
|
|
|
|
|
|
|
| |||
Cash and cash equivalents, beginning of period |
| 36,122 |
| 14,688 |
| 50,810 |
| |||
|
|
|
|
|
|
|
| |||
Cash and cash equivalents, end of period |
| $ | 34,111 |
| $ | 7,612 |
| $ | 41,723 |
|
HEADWATERS INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
December 31, 2012
(Unaudited)
CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
Three Months Ended December 31, 2012
|
| Guarantor |
| Parent |
| Headwaters |
| |||
(in thousands) |
| Subsidiaries |
| Company |
| Consolidated |
| |||
|
|
|
|
|
|
|
| |||
Cash flows from operating activities: |
|
|
|
|
|
|
| |||
Net income (loss) |
| $ | 7,540 |
| $ | (13,412 | ) | $ | (5,872 | ) |
Adjustments to reconcile net income (loss) to net cash provided by (used in) operating activities: |
|
|
|
|
|
|
| |||
Depreciation and amortization |
| 12,381 |
| 55 |
| 12,436 |
| |||
Interest expense related to amortization of debt issue costs and debt discount |
|
|
| 1,219 |
| 1,219 |
| |||
Stock-based compensation |
| 180 |
| 204 |
| 384 |
| |||
Net gain on disposition of property, plant and equipment |
| (261 | ) |
|
| (261 | ) | |||
Decrease in trade receivables |
| 32,164 |
|
|
| 32,164 |
| |||
Increase in inventories |
| (461 | ) |
|
| (461 | ) | |||
Decrease in accounts payable and accrued liabilities |
| (19,464 | ) | (16,659 | ) | (36,123 | ) | |||
Other changes in operating assets and liabilities, net |
| 11,763 |
| (19,495 | ) | (7,732 | ) | |||
Net cash provided by (used in) operating activities |
| 43,842 |
| (48,088 | ) | (4,246 | ) | |||
|
|
|
|
|
|
|
| |||
Cash flows from investing activities: |
|
|
|
|
|
|
| |||
Payment for acquisition |
| (42,950 | ) |
|
| (42,950 | ) | |||
Purchase of property, plant and equipment |
| (5,880 | ) | (673 | ) | (6,553 | ) | |||
Proceeds from disposition of property, plant and equipment |
| 296 |
|
|
| 296 |
| |||
Net change in other assets |
| (119 | ) | 71 |
| (48 | ) | |||
Net cash used in investing activities |
| (48,653 | ) | (602 | ) | (49,255 | ) | |||
|
|
|
|
|
|
|
| |||
Cash flows from financing activities: |
|
|
|
|
|
|
| |||
Net proceeds from issuance of common stock |
|
|
| 77,823 |
| 77,823 |
| |||
Employee stock purchases |
| 217 |
| 99 |
| 316 |
| |||
Net cash provided by financing activities |
| 217 |
| 77,922 |
| 78,139 |
| |||
|
|
|
|
|
|
|
| |||
Net increase (decrease) in cash and cash equivalents |
| (4,594 | ) | 29,232 |
| 24,638 |
| |||
|
|
|
|
|
|
|
| |||
Cash and cash equivalents, beginning of period |
| 44,111 |
| 9,671 |
| 53,782 |
| |||
|
|
|
|
|
|
|
| |||
Cash and cash equivalents, end of period |
| $ | 39,517 |
| $ | 38,903 |
| $ | 78,420 |
|
ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
The following discussion and analysis should be read in conjunction with the interim condensed consolidated financial statements and related notes included in this Form 10-Q. Our fiscal year ends on September 30 and unless otherwise noted, references to years refer to our fiscal year rather than a calendar year.
Overview
Consolidation and Segments. The consolidated financial statements include the accounts of Headwaters, all of our subsidiaries, and other entities in which we have a controlling interest. All significant intercompany transactions and accounts are eliminated in consolidation.
We currently operate primarily in two construction-oriented industries: light building products and heavy construction materials. Our third non-core operating segment is in energy technology. In the light building products segment, we design, manufacture, and sell manufactured architectural stone, exterior siding accessories (such as shutters, mounting blocks, and vents), concrete block and other building products. Revenues consist of product sales to wholesale and retail distributors, contractors and other users of building products. Revenues in the heavy construction materials segment consist primarily of CCP product sales, including fly ash used as an admixture for the partial replacement of portland cement in concrete, along with a smaller amount from services provided to coal-fueled electric generating utilities relating to the disposal of CCPs. The energy technology segment has been focused on reducing waste and increasing the value of energy-related feedstocks, primarily in the areas of low-value coal and oil. In the past, revenues for the energy technology segment consisted primarily of coal sales; however, in September 2011 we committed to a plan to sell our coal cleaning facilities and since then the coal cleaning business has been presented as a discontinued operation. In January 2013, we sold all of our remaining coal cleaning facilities and continuing revenues for the energy technology segment currently consist primarily of catalyst sales to oil refineries.
Operations and Strategy. We operate a variety of businesses in the light building products and heavy construction materials industries. Our construction-oriented end markets include new residential, residential repair and remodeling, commercial, institutional and infrastructure. We manufacture our light building products in approximately 15 locations, selling our products primarily through wholesale distributors. We have expanded our light building products segment margins through improved productivity and reduced indirect costs, resulting in a gross margin in fiscal 2012 of 29%. Our heavy construction materials business sells fly ash as an admixture for the partial replacement of portland cement directly to concrete manufacturers. Through continued improvements in operations, we achieved a gross margin in fiscal 2012 of 25%.
During 2008 and 2009, we developed the coal cleaning business in the energy technology segment. This business, which has been classified as a discontinued operation since September 2011, was sold in January 2013. As the economy deteriorated beginning in late 2008, we focused on operational efficiency improvements and cost reductions, particularly in the light building products and heavy construction materials segments, in order to strengthen our balance sheet. The emphasis on cost reductions culminated in a restructuring effort initiated in fiscal 2011 and completed in March 2012, although cost control remains an area of ongoing focus.
Light Building Products Segment. Our light building products segment has been significantly affected for several years by the depressed new housing and residential remodeling markets. Accordingly, we have significantly reduced operating costs to be positively positioned to take advantage of a sustained industry turnaround when it occurs.
Although new housing construction continues to be substantially below the median for the last 50 years, there has been some improvement in end markets recently. Demand for new homes is rising, although we still face an environment characterized by overly tight credit conditions which are constraining new building and purchases. Nevertheless, new residential construction starts improved over the prior year and as of December 2012 are at an annualized level of approximately 1.0 million units.
Existing home sales have also been trending up. The National Association of Realtors reported that December 2012 total existing home sales were at a seasonally adjusted rate of 4.9 million units, compared to 4.4 million units for December 2011. Total housing inventory as of December 31, 2012 decreased to 1.8 million existing homes for sale, which represents a 4.4-month supply, and is the lowest level of housing supply since it was 4.3 months in May 2005, near the peak of the housing boom. The median sales price for existing homes of all types in September 2012 was up 12% as compared to December 2011. We believe the following factors have resulted in positive momentum: pent-up household formations, rising consumer confidence, increased builder confidence and growing rental demand. However, builders are facing a lack of credit availability, qualified buyers face difficulties obtaining mortgage loans, delinquent mortgages continue to result in foreclosures, and there is a limited inventory of developed lots.
We, like many others in the light building products industry, experienced a large drop in orders and a reduction in our margins in 2008 and 2009 relative to prior years. In 2007, 2008 and 2009, we recorded significant goodwill impairments associated with our light building products business, although none of those impairment charges affected our cash position, cash flow from operating activities or debt covenant compliance. Weakness continued in 2010 through 2012 and still exists. It is not possible to know when improved market conditions and a housing recovery will become sustainable and we can provide no assurances that improvements in our light building products markets will continue through 2013 or beyond.
While mortgage and home equity loan interest rates have decreased, volatility continues to exist in credit and equity markets, increased borrowing requirements prevent many potential buyers from qualifying for home mortgages and equity loans and there exists a continued lack of consumer confidence. Continued tightness of mortgage lending or mortgage financing requirements could adversely affect the availability of credit for purchasers of our products and thereby reduce our sales. There could be a number of follow-on effects from the credit crisis on our business, including the inability of prospective homebuyers or remodelers to obtain credit for financing the purchase of our building products. These and other similar factors could continue to cause decisions to delay or forego new home construction or improvement projects, cause our customers to delay or decide not to purchase our building products, or lead to a decline in customer transactions and our financial performance.
Heavy Construction Materials Segment. Our business strategy in the heavy construction materials industry is to negotiate long-term contracts with suppliers, supported by investment in transportation and storage infrastructure for the marketing and sale of CCPs. Demand for CCPs is somewhat dependent on federal and state funding of infrastructure projects, which has decreased in recent years as compared to earlier periods. We are continuing our efforts to expand the demand for high-quality CCPs, develop more uses for lower-quality CCPs, and expand our CCP disposal services and site service revenue generated from CCP management. While all of our businesses have been affected by the recent recession, the impact on our heavy construction materials segment has been somewhat less severe than on our light building products segment. However, to the extent that coal combustion power plant units are shut down or idled in the future, our business may be adversely affected.
Energy Technology Segment. Until January 2013, we owned and operated coal cleaning facilities that remove impurities from waste coal, resulting in higher-value, marketable coal. In fiscal 2011, we assessed the strategic fit of our various operations and decided to divest certain businesses in the energy technology segment which do not align with our long-term strategy. In September 2011, the Board of Directors committed to a plan to sell the coal cleaning business, which has been classified as a discontinued operation since that time.
During fiscal 2010, 2011 and 2012, many of our coal cleaning assets were idled or produced coal at low levels of capacity and were cash flow negative for these or other reasons. As a result, we recorded asset impairments in those years, including an impairment charge in fiscal 2012, to reduce the carrying value of the assets to fair value less estimated selling costs. Management used its best efforts to reasonably estimate all of the inputs in the cash flow models utilized to calculate the impairment charges; however, materially different input estimates and assumptions, including the probabilities of differing potential outcomes, would necessarily result in materially different calculations of expected future cash flows and asset fair values and materially different impairment estimates. We currently expect to recognize a gain on the January 2013 sale transaction, which will be recorded in the March 2013 quarter.
Currently, continuing revenues for the energy technology segment consist primarily of catalyst sales. In fiscal 2011, we announced the decision by a refinery to commercially implement our HCAT® heavy oil upgrading technology following a lengthy evaluation of the technology and we currently expect to have additional HCAT® customers in future years. We continue to invest in research and development activities focused on energy-related technologies and nanotechnology, but at decreased levels compared to earlier years. Through December 31, 2011, we participated in a joint venture that operates an ethanol plant located in North Dakota. We sold our interest in that joint venture effective January 1, 2012. We also participated in a joint venture that owns a hydrogen peroxide plant in South Korea, but we sold our interest in that joint venture in 2010.
Seasonality and Weather. Both our light building products and our heavy construction materials segments are greatly impacted by seasonality. Revenues, profitability and EBITDA are generally highest in the June and September quarters. Further, both segments are affected by weather to the extent it impacts construction activities.
Capitalization and Liquidity. We became highly leveraged as a result of acquisitions consummated several years ago, but we reduced our outstanding debt significantly through 2008 by using cash generated from operations, from underwritten public offerings of common stock and from proceeds from settlement of litigation. From 2005 through 2008, we made several early repayments of our long-term debt and beginning in fiscal 2011 we recommenced making early repayments as our business improved and free cash flow increased.
In fiscal 2010, we issued 11-3/8% senior secured notes for net proceeds of approximately $316.2 million. We used approximately $260.0 million of the proceeds to repay all of our obligations under our former senior secured credit facility and our outstanding 2.875% convertible senior subordinated notes. We also entered into a $70.0 million asset based revolving loan facility (ABL Revolver) which is currently available but undrawn. During fiscal 2010 and 2011, we repaid most of our 16% convertible senior subordinated notes and a large portion of our 14.75% convertible senior subordinated notes, largely with proceeds from the sale of our interest in the South Korean hydrogen peroxide joint venture and a 2010 federal income tax refund. In fiscal 2011, we again restructured our long-term debt by issuing $400.0 million of 7-5/8% senior secured notes for net proceeds of approximately $392.8 million. We used most of those net proceeds to repay the 11-3/8% senior secured notes issued in fiscal 2010 and the related early repayment premium of approximately $59.0 million. The 7-5/8% senior secured notes mature in April 2019 while the 11-3/8% notes were scheduled to mature in 2014. During fiscal 2012, using proceeds from the sale of our interest in the Blue Flint ethanol joint venture and other sources of cash, we repurchased $38.2 million of our convertible senior subordinated notes and we also issued approximately $49.8 million of new 8.75% convertible senior subordinated notes due in February 2016, in exchange for cancellation of an equal amount of outstanding 2.50% notes due in February 2014. We have no debt maturities until 2014.
In December 2012, we issued 11.5 million shares of common stock for net proceeds of approximately $77.8 million. Approximately $43.0 million of these proceeds were used to acquire the assets of Kleer Lumber, Inc., a company in the light building products industry. Kleer Lumber’s results of operations will be included with our consolidated results beginning January 1, 2013; however, no results of operations for Kleer Lumber were included in our results for the December 2012 quarter. Kleer Lumber is a manufacturer of high quality and eco-friendly cellular PVC trim board and moulding products. The acquisition of Kleer Lumber will add a full range of cellular PVC products to our light building products offerings, including trim boards, millwork, sheet stock, paneling, and moulding, as well as recently introduced decking and railing products.
Capital expenditures in fiscal 2010 and 2011 were significantly lower than in prior years and this trend continued in fiscal 2012 and into fiscal 2013. This has allowed us to focus on liquidity and the early repayment of debt and has enabled us to continue implementing our overall operational strategy. As of December 31, 2012, we have approximately $78.4 million of cash on hand and total liquidity of approximately $116.3 million. Additional cash flow is expected to be generated from operations over the next 12 months.
In summary, our strategy for fiscal 2013 and subsequent years is to continue activities to improve operational efficiencies and reduce operating costs, continue capital expenditures at reduced levels and to pay down our outstanding debt to the extent possible using cash on hand, cash flow from operations and cash from the sale of non-core assets. We also may review additional strategic acquisitions of products or entities that expand our current operating platform when opportunities arise.
Three Months Ended December 31, 2012 Compared to Three Months Ended December 31, 2011
The information set forth below compares our operating results for the three months ended December 31, 2012 (2012) with operating results for the three months ended December 31, 2011 (2011). Except as noted, the references to captions in the statements of operations refer to continuing operations only.
Summary. Our total revenue for 2012 was $149.6 million, up 9% from $137.4 million for 2011. Gross profit increased 8%, from $34.4 million in 2011 to $37.2 million in 2012. Our 2012 operating income was $6.0 million compared to operating income of $4.4 million in 2011, and the loss from continuing operations decreased to $(3.9) million, or $(0.06) per diluted share, from $(13.3) million, or $(0.22) per diluted share, in 2011. Our net loss including discontinued operations decreased from $(23.7) million, or a diluted loss per share of $(0.17), in 2011, to a net loss of $(5.9) million, or $(0.09) per diluted share, in 2012.
Revenue and Gross Margins. The major components of revenue, along with gross margins, are discussed in the sections below, by segment.
Light Building Products Segment. Sales of light building products in 2012 were $76.7 million with a corresponding gross profit of $20.2 million. Sales of light building products in 2011 were $73.3 million with a corresponding gross profit of $18.0 million. We experienced revenue growth from our product groups that have primary exposure to new residential construction, particularly our stone group. In addition, our concrete block group experienced revenue growth in the quarter based on increased retail and brick sales, which also serve the residential markets. Repair and remodel end market revenue was relatively flat in the quarter. We anticipate increased raw material costs over the next several quarters, particularly in cement and polypropylene. In order to address these cost pressures, we have raised prices in some of our markets and are improving efficiencies in manufacturing.
The significant weakness in the new housing and residential remodeling markets which began several years ago appeared to ease somewhat in calendar 2012. We believe our niche strategy and our focus on productivity improvements and cost reductions have tempered somewhat the impact of the severe slowdown in the housing market; however, it is not possible to know when improved market conditions and a housing recovery will become sustainable over the long-term.
According to the National Association of Home Builders, the most current 10- and 50-year averages for new housing starts were 1.2 million and 1.5 million units, respectively. New housing starts were 0.6 million units and 0.8 million units in calendar 2011 and 2012, respectively. Further, during the last 50 years, the five years with the lowest number of housing starts were the five calendar years 2008 through 2012. In December 2012, the seasonally adjusted annual number of new housing starts was 1.0 million units.
Given our market leadership positions and reduced cost structure, we believe that we are positioned to benefit from a sustained recovery in the housing market when it occurs. We believe the long-term growth prospects in the industry are strong because the current seasonally-adjusted annualized housing starts are still well below the 10- and 50-year averages. Also, according to a 2012 report by the Harvard Joint Center for Housing Studies, household growth is projected to average 1.2 million units a year from 2010 to 2020.
Heavy Construction Materials Segment. Heavy construction materials revenues for 2012 were $68.2 million with a corresponding gross profit of $14.6 million. Heavy construction materials revenues for 2011 were $63.1 million with a corresponding gross profit of $16.0 million. We experienced revenue growth in CCP services provided to utilities, as incremental revenue from new projects more than offset the effect of unplanned outages and lower electricity demand at other utility sites. Primarily due to seasonality, CCP service revenue as a percent of total segment revenue is higher in the December and March quarters, and represented approximately 33% of heavy construction materials revenue for 2012, compared to 28% for the 2012 fiscal year. Revenues from the sale of fly ash were relatively flat in the quarter, notwithstanding the impact of normal weather patterns in the Texas and Midwest markets this year and the completion of major projects in the West.
Gross profit decreased by 9% to $14.6 million in 2012, compared to $16.0 million in 2011 and gross margin decreased by 400 basis points to 21.4%. Operating income was $7.6 million in 2012 compared to $8.8 million in 2011. The declines in gross profit and operating income were primarily due to lower demand for services from certain utilities, geographic changes in fly ash sales, and to non-recurring high-margin project revenue recorded in 2011.
According to the Portland Cement Association (PCA), calendar 2012 cement consumption increased 8.9% over calendar 2011. It is not possible to accurately predict the future trends of either cement consumption or cement prices, nor the correlation between cement usage and prices and fly ash sales and prices. Nevertheless, because fly ash is sold as an admixture for the partial replacement of portland cement in a wide variety of concrete uses—including infrastructure, commercial, and residential construction—statistics and trends for portland and blended cement sales can be an indicator for fly ash sales. The PCA recently increased its cement consumption forecast for calendar 2013 to an estimated annual growth rate of 8.1%, citing improved new residential construction as the major driver. The PCA projection for calendar 2014 estimates an 8.3% growth rate and the long-range projections for calendar years 2015 - 2017 estimate annual growth rates could be as high as 9.2%. The PCA also indicated that the year-over-year comparison for the March 2013 quarter may not be positive due to a more normal weather pattern in 2013 as compared to the mild winter conditions experienced last year.
Low natural gas prices and EPA regulations, along with reduced power demand, have combined to force the long-term shutdown or temporary idling of several coal combustion power plant units (primarily older, smaller units), negatively impacting the supply of CCPs for beneficial use in certain areas. This trend, which is currently expected to continue in 2013 and beyond, until the industry adjusts to requirements to update coal burning plants, has impacted somewhat our CCP supplies in certain regions of the country; however, we have multiple sources of supply and a broad distribution system, which allows us to move CCPs to locations where power plant units have closed, creating an opportunity for potential growth. Reallocating CCP supplies can increase our transportation costs, some but not all of which we have historically been able to pass on to customers.
During the December 2012 quarter, there were no further developments in Congress related to a legislative solution for the EPA’s proposed rules for the disposal of fly ash. A senior EPA official indicated in early January 2013 the EPA still cannot provide a definitive time for promulgating final regulations on the management of coal ash from power plants. However, he also said the EPA “want[s] to continue to support the safe beneficial reuse of coal ash [and believes] the safe and environmentally sound recycling [of coal ash] is protective of all public health and provides economic opportunities and jobs. The proposed rule maintains the regulatory exemption for beneficial reuse.” We do not anticipate any significant developments in the near term unless action is required by the courts as a result of litigation filed by environmental organizations last year. We remain optimistic that the ultimate outcome of either a legislative solution or rule making by the EPA will support beneficial use of fly ash.
Energy Technology Segment. Energy technology segment revenues for 2012 were $4.7 million with a corresponding gross profit of $2.5 million. Revenues for 2011 were $1.0 million with a corresponding gross profit of $0.4 million. Following the decision to sell the coal cleaning business in fiscal 2011 and the sale of our interest in the Blue Flint ethanol plant in January 2012, our energy technology segment currently consists primarily of operations related to our heavy oil upgrading catalyst. HCAT sales in 2012 were at a more normal level than in 2011, when our major customer was completing a turnaround at its refinery and had inventory on hand to meet its reduced needs. Currently, two customer refineries are using HCAT to improve conversion of heavy oil to lighter liquids.
Operating Expenses. Amortization of intangible assets decreased in 2012 from 2011 due to assets that have been fully amortized. Selling, general and administrative expenses increased approximately $3.4 million, from $21.3 million in 2011 to $24.7 million in 2012. The increase was primarily attributable to a $1.6 million increase in performance-based compensation expense in 2012 over 2011 and $0.9 million of costs in 2012 for the Kleer Lumber acquisition. The increase in performance-based compensation related primarily to outstanding cash-settled SARs. Our stock price increased significantly during the December 2012 quarter, resulting in an increased liability for those awards in 2012.
In 2011, we recorded $1.4 million of restructuring costs as a result of actions taken in fiscal 2011 to lower operating costs and improve operational efficiency, primarily in the light building products segment. This restructuring effort was completed in the March 2012 quarter and no additional restructuring costs related to the fiscal 2011 actions have been incurred since that time.
Other Income and Expense. For 2012, we reported net other expense of $10.4 million, compared to net other expense of $16.6 million for 2011. The decrease of $6.2 million was comprised of a decrease in net interest expense of approximately $2.0 million and a decrease in net other expense of approximately $4.2 million.
Net interest expense decreased from $12.5 million in 2011 to $10.5 million in 2012, due primarily to reduced debt discount and debt issue cost amortization related to our convertible senior subordinated notes. The average balance of outstanding convertible notes decreased in 2012 from 2011 and there was approximately $0.9 million of accelerated debt discount and debt issue costs charged to interest expense in 2011 related to the early repayment of $7.5 million of convertible notes. Absent interest expense related to any future early retirements of long-term debt, interest expense in fiscal 2013 is currently expected to total approximately $42.0 million.
The decrease in net other expense of $4.2 million in 2012 compared to 2011 was primarily the result of approximately $6.1 million of loss in 2011 related to our equity interest in the Blue Flint joint venture which was sold effective January 1, 2012, partially offset by a gain of $2.0 million from the early repayment of convertible debt in 2011.
Income Tax Provision. See Note 8 to the consolidated financial statements for a description of the reasons for the negative (14)% estimated effective income tax rate (exclusive of $0.6 million of benefit for discrete items) used to record income tax expense for 2011 and the 12% rate used to record income tax benefit for 2012, including the reasons for recording a valuation allowance on our net operating losses, tax credits and other deferred tax assets in both periods. We currently do not expect to recognize benefit for tax credit carryforwards or net operating loss (NOL) carryforwards in fiscal 2013 except to the extent of projected fiscal 2013 earnings. In addition, we also expect to record a valuation allowance on our net amortizable deferred tax assets until some point in time after our return to profitability.
Discontinued Operations. The loss from discontinued operations for 2012 was approximately $(2.0) million, compared to a loss in 2011 of $(10.5) million, which included approximately $5.2 million of non-cash accruals. In January 2013, we sold all of the remaining coal cleaning facilities and we currently expect to recognize a gain on this sale transaction, which will be recorded in the March 2013 quarter. We also expect to have some operating losses in the March 2013 quarter, primarily related to operations for the period of time prior to the date of sale.
Impact of Inflation and Related Matters
In certain periods, some of our operations have been negatively impacted by increased raw materials costs for commodities such as polypropylene, poly-vinyl chloride and cement in the light building products segment. During fiscal 2011 and 2012, we experienced some significant cost increases for certain raw materials and transportation fuel. We currently believe it is possible that costs for raw materials and other commodities such as fuels, along with the prices of other goods and services, could continue to increase in future periods. We have passed through certain increased raw materials costs to customers, but it is not possible to accurately predict the future trends of these costs, nor our ability to pass on future price increases.
Liquidity and Capital Resources
Summary of Cash Flow Activities. Net cash used in operating activities during the three months ended December 31, 2012 (2012) was approximately $(4.2) million, compared to net cash provided by operating activities during the three
months ended December 31, 2011 (2011) of approximately $2.9 million. One difference in cash flows between the two periods related to a decrease of approximately $11.8 million in the net loss in 2012 compared to 2011 (after adjustment for $6.1 million of loss related to our interest in an unconsolidated joint venture that was sold effective January 1, 2012). The net loss in 2012 was smaller than the net loss in 2011 due to improved results from both continuing operations and from discontinued operations. A second difference in cash flows between the two periods was a decrease of approximately $17.3 million in cash provided from changes in working capital accounts in 2012 compared to 2011. Due to the seasonality of our operations, there is normally positive net cash flow from changes in working capital accounts during the December quarter. However, in the December 2012 quarter , more cash than normal was used to pay compensation-related accrued liabilities because those liabilities were much higher in fiscal 2012 than in previous years, including fiscal 2011.
In the December 2012 quarter, our primary investing activity consisted of the Kleer Lumber acquisition. Purchases of property, plant and equipment were approximately $6.6 million in both 2011 and 2012. In 2011, our primary financing activity was approximately $5.5 million of payments on long-term debt, and in 2012 our primary financing activity was approximately $77.8 million of net proceeds from the issuance of common stock. More details about these and other investing and financing activities are provided in the following paragraphs.
Investing Activities. On December 31, 2012, we acquired certain assets and assumed certain liabilities of Kleer Lumber, Inc., a company in the light building products industry. Kleer Lumber is a manufacturer of high quality and eco-friendly cellular PVC trim board and moulding products. The acquisition of Kleer Lumber will add a full range of cellular PVC products to our light building products offerings, including trim boards, millwork, sheet stock, paneling, and moulding, as well as recently introduced decking and railing products. Total consideration paid for Kleer Lumber, all of which was cash, was approximately $43.0 million; however, the purchase price is subject to adjustment for the final calculation of acquisition-date working capital, which calculation is currently expected to be finalized in the March 2013 quarter. Direct acquisition costs, consisting primarily of fees for advisory, legal and other professional services, totaled approximately $0.9 million.
In both 2011 and 2012, a majority of capital expenditures for property, plant and equipment was for maintenance of operating capacity in our light building products segment, with a smaller amount related to more discretionary expenditures for new product lines or projects. Fiscal 2013 capital expenditures are currently expected to be near the fiscal 2012 level. Funding for 2013 capital expenditures is expected to come from working capital. As of December 31, 2012, we were committed to spend approximately $2.0 million on capital projects that were in various stages of completion.
As noted earlier, we assessed the strategic fit of our various operations and are pursuing divestiture of certain businesses in the energy technology segment which do not align with our long-term strategy. In September 2011, the Board of Directors committed to a plan to sell the coal cleaning business and we sold one coal cleaning facility during fiscal 2012, two facilities in the December 2012 quarter, and all of the remaining eight facilities in January 2013. A majority of the consideration for the sales is in the form of potential future consideration totaling up to a maximum of approximately $60.0 million, which amount would be received over a number of years, depending upon future plant production levels. The buyer of most of the facilities also agreed to assume certain lease and asset retirement obligations and we agreed to identify 1.0 million tons of feedstock for one of the sold facilities during the next 30 months. We are subject to a $7 per ton liability for each ton below the 1.0 million ton obligation that is not identified.
We intend to continue to expand our business through growth of existing operations in our core light and heavy building materials businesses. Acquisitions have historically been an important part of our long-term business strategy; however, primarily because of debt covenant restrictions, cash flow considerations and events affecting the debt and equity markets, we did not make any large acquisitions from 2008 until the December 2012 acquisition of Kleer Lumber described above. We have also invested in joint ventures which are accounted for using the equity method of accounting, one of which was sold in fiscal 2010 and one of which was sold in fiscal 2012. We do not currently have plans to significantly increase our investments in any of the remaining joint venture entities, none of which is material. Current debt agreements limit potential acquisitions and investments in joint ventures. During the five-year term of the ABL Revolver, our acquisitions and investments in joint ventures and other less than 100%-owned entities are limited to total cumulative consideration of $30.0 million and $10.0 million annually. A waiver of this limitation was received for the Kleer Lumber acquisition.
Financing Activities. During the December 2011 quarter, we repurchased and canceled approximately $7.5 million in aggregate principal amount of convertible senior subordinated notes for cash consideration of approximately $5.5 million, recognizing a $2.0 million gain. In the December 2012 quarter, we issued 11.5 million shares of common stock for gross cash proceeds of approximately $83.4 million. Offering costs totaled approximately $5.6 million, resulting in net proceeds of approximately $77.8 million, of which approximately $43.0 million was used to acquire Kleer Lumber.
We have no debt maturities until February 2014 and believe our cash flow will be sufficient to repay maturing debt on or before the due dates. Deleveraging our balance sheet remains a high priority. We currently plan to continue our
program of early convertible debt repayment as opportunities arise, depending on future cash flow and as deemed appropriate by our management and Board of Directors. Following certain asset sales, as defined, we could be required to prepay a portion of the senior secured notes.
We were in compliance with all debt covenants as of December 31, 2012. The senior secured notes and ABL Revolver limit the incurrence of additional debt and liens on assets, prepayment of future new subordinated debt, merging or consolidating with another company, selling all or substantially all assets, making capital expenditures, making acquisitions and investments and the payment of dividends or distributions, among other things. In addition, if availability under the ABL Revolver is less than 15% of the total $70.0 million commitment, or $10.5 million currently, we are required to maintain a monthly fixed charge coverage ratio of at least 1.0x for the preceding twelve-month period.
There have been no borrowings under the ABL Revolver since it was entered into in October 2009. The ABL Revolver has a termination date of October 2014, with a contingent provision for early termination three months prior to the earliest maturity date of the senior secured notes or any of the convertible senior subordinated notes (currently November 2013), at which time any amounts borrowed must be repaid. The contingent provision for early termination is precluded if, three months prior to any note maturity date, borrowing base capacity under the ABL Revolver and / or cash collateral is at least equivalent to the notes maturing on such date. Availability under the ABL Revolver cannot exceed $70.0 million, which includes a $35.0 million sub-line for letters of credit and a $10.5 million swingline facility. Availability under the ABL Revolver is further limited by the borrowing base valuations of the assets of our light building products and heavy construction materials segments which secure the borrowings, currently consisting of certain trade receivables and inventories. In addition to the first lien position on these assets, the ABL Revolver lenders have a second priority position on substantially all other assets.
As of December 31, 2012, availability under the ABL Revolver was approximately $37.9 million. However, due primarily to the seasonality of our operations, the amount of availability varies from period to period and, while not currently expected, it is possible that the availability under the ABL Revolver could fall below the 15% threshold, or $10.5 million, in a future period. As of December 31, 2012, our fixed charge coverage ratio, as defined in the ABL Revolver agreement, is approximately 0.7. The fixed charge coverage ratio is calculated by dividing EBITDAR minus capital expenditures and cash payments for income taxes by fixed charges. EBITDAR consists of net income (loss) i) plus net interest expense, income taxes (as defined), depreciation and amortization, non-cash charges such as goodwill and other impairments, and rent expense; ii) plus or minus other specified adjustments such as equity earnings or loss in joint ventures. Fixed charges consist of cash payments for debt service plus rent expense. If availability under the ABL Revolver were to decline below $10.5 million at some future date and the fixed charge coverage ratio were to also be below 1.0, the ABL Revolver lender could issue a notice of default. If a notice of default were to become imminent, we would seek an amendment to the ABL Revolver, or alternatively, a waiver of the availability requirement and/or fixed charge coverage ratio for a period of time. See Note 6 to the consolidated financial statements for more detailed descriptions of the terms of our long-term debt and our ABL Revolver.
In February 2012, we filed a universal shelf registration statement with the SEC under which $210.0 million was available for offerings of securities. Following the above-described issuance of common stock, there is approximately $126.6 million available for future securities offerings. A prospectus supplement describing the terms of any additional securities to be issued is required to be filed before any future offering could commence under the registration statement.
Working Capital. As of December 31, 2012, our working capital was $108.7 million (including $78.4 million of cash and cash equivalents) compared to $73.5 million as of September 30, 2012. We currently expect operations to produce positive cash flow during fiscal 2013 and in future years. We also currently believe working capital will be sufficient for our operating needs for the next 12 months, and that it will not be necessary to utilize borrowing capacity under the ABL Revolver for our seasonal operational cash needs for the foreseeable future.
Income Taxes. Cash outlays for income taxes were less than $1.0 million for both 2011 and 2012. As of December 31, 2012, our NOL and capital loss carryforwards totaled approximately $74.5 million (tax effected). The U.S. and state NOLs and capital losses expire from 2013 to 2033. Substantially all of the non-U.S. NOLs, which are not material, do not expire. In addition, there are approximately $24.6 million of tax credit carryforwards as of December 31, 2012, which expire from 2014 to 2033. We do not currently expect cash outlays for income taxes during the next 12 months to be significant.
Summary of Future Cash Requirements. Significant cash requirements for the next 12 months, beyond seasonal operational working capital requirements, consist primarily of interest payments on long-term debt and capital expenditures. In subsequent periods, significant cash requirements will also include the repayment of debt, but not prior to February 2014. See Note 12 to the consolidated financial statements where the potential risks of litigation are described in detail. Adverse conclusions to those legal matters could involve material amounts of cash outlays in future periods.
Recent Accounting Pronouncements
See Note 1 to the consolidated financial statements for a discussion of accounting pronouncements that have been issued which we have not yet adopted.
ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
We are exposed to financial market risks, primarily related to our stock price. In addition, future borrowings, if any, under our ABL Revolver will bear interest at a variable rate, as described in Note 6 to the consolidated financial statements. We do not use derivative financial instruments for speculative or trading purposes. Through December 31, 2011, we were also exposed to market risks related to the activities of one of our joint ventures, the Blue Flint joint venture, which had derivatives in place related to variable interest rates and commodities. As described in Note 13 to the consolidated financial statements, we sold our interest in that joint venture effective January 1, 2012.
Cash Performance Unit Awards. As described in more detail in Note 12 to the consolidated financial statements, the Compensation Committee approved grants of performance unit awards to certain officers and employees in certain business units, to be settled in cash, based on the achievement of goals related to consolidated cash flow generated during fiscal 2013. The terms of the awards provide for adjustment for changes in our average stock price for the 60 days preceding September 30, 2013 as compared to our average stock price for the 60 days preceding September 30, 2012.
Changes in our cash flow generation as well as changes in the stock price through September 30, 2013 will result in adjustment of the expected liability as of September 30, 2013, which adjustment (whether positive or negative) will be reflected in our statement of operations each quarter through September 30, 2013. Changes in the stock price can result in an increase or decrease in the estimated September 30, 2013 payout liability; however, any adjustments are also dependent upon the amount of cash flow generated during 2013.
Cash-Settled SAR Grants. In fiscal 2011, the Committee approved grants to certain employees of approximately 0.4 million cash-settled SARs, most of which remain outstanding as of December 31, 2012. These SARs vest in annual installments through September 30, 2013, provided the participant is still employed at the respective vest dates, and are settled in cash upon exercise by the employee. The SARs terminate on September 30, 2015 and must be exercised on or before that date. As of December 31, 2012, approximately $1.3 million has been accrued for these awards because the stock price at December 31, 2012 was above the grant-date stock price of $3.81. Future changes in our stock price in any amount beyond $3.81 through September 30, 2015 will result in adjustment to the expected remaining liability, which adjustment (whether positive or negative) will be reflected in our statement of operations each quarter.
In fiscal 2012, the Committee approved grants to certain officers and employees of approximately 1.0 million cash-settled SARs. Approximately $4.5 million has been accrued for these awards as of December 31, 2012. Changes in our stock price in any amount beyond the grant-date stock price of $1.85 through September 30, 2016 will result in adjustment to the expected remaining liability, which adjustment (whether positive or negative) will be reflected in our statement of operations each quarter.
If all of the above-described SARs ultimately vest and the stock price is above the grant-date stock prices, a change in the stock price of $1.00 would result in an increase or decrease of approximately $1.3 million in the ultimate payout liability.
ITEM 4. CONTROLS AND PROCEDURES
Disclosure Controls and Procedures — We maintain disclosure controls and procedures that are designed to ensure that information we are required to disclose in the reports that we file or submit under the Securities Exchange Act of 1934 (the Exchange Act), such as this Quarterly Report on Form 10-Q, is recorded, processed, summarized and reported within the time periods specified by SEC rules and forms. Disclosure controls and procedures include, without limitation, controls and procedures designed to ensure that information we are required to disclose in the reports that we file or submit under the Exchange Act is accumulated and communicated to our management, including the Chief Executive Officer (CEO) and the Chief Financial Officer (CFO), to allow timely decisions regarding required disclosure.
Our management evaluated, with the participation of our CEO and CFO, the effectiveness of our disclosure controls and procedures as of December 31, 2012, pursuant to paragraph (b) of Rules 13a-15 and 15d-15 under the Exchange Act. This evaluation included a review of the controls’ objectives and design, the operation of the controls, and the effect of the controls on the information presented in this Quarterly Report. Our management, including the CEO and CFO, do not expect that disclosure controls can or will prevent or detect all errors and all fraud, if any. A control system, no matter how well
designed and operated, can provide only reasonable, not absolute, assurance that the objectives of the control system are met. Our disclosure controls and procedures are designed to provide such reasonable assurance of achieving their objectives. Also, the projection of any evaluation of the disclosure controls and procedures to future periods is subject to the risk that the disclosure controls and procedures may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.
Based on their review and evaluation, and subject to the inherent limitations described above, our CEO and CFO have concluded that our disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the Exchange Act) were effective as of December 31, 2012 at the above-described reasonable assurance level.
Internal Control over Financial Reporting — Management is responsible for establishing and maintaining adequate internal control over financial reporting, as defined in Rules 13a-15(f) and 15d-15(f) under the Exchange Act. Our internal control over financial reporting is designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with accounting principles generally accepted in the United States of America.
Because of inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Therefore, even internal controls determined to be effective can provide only reasonable assurance with respect to financial statement preparation and presentation. The effectiveness of our internal control over financial reporting is subject to various inherent limitations, including cost limitations, judgments used in decision making, assumptions about the likelihood of future events, the possibility of human error, and the risk of fraud. The projection of any evaluation of effectiveness to future periods is subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with policies may deteriorate. Because of these limitations, there can be no assurance that any system of internal control over financial reporting will be successful in preventing all errors or fraud or in making all material information known in a timely manner to the appropriate levels of management.
There has been no change in our internal control over financial reporting during the quarter ended June 30, 2012 that has materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.
See “Legal Matters” in Note 12 to the consolidated financial statements for a description of current legal proceedings.
Risks relating to our business, our common stock and indebtedness are described in Item 1A of our Form 10-K.
ITEM 2. UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS
We did not have any sales of unregistered equity securities during the quarter ended December 31, 2012, but did purchase treasury stock. As described in Note 9 to the consolidated financial statements, we have a Directors’ Deferred Compensation Plan (DDCP) under which non-employee directors can elect to defer certain compensation and choose from various options how the deferred compensation will be invested. One of the investment options is Headwaters common stock. When a director chooses our common stock as an investment option, we purchase the common stock in open-market transactions in accordance with the director’s request and hold the shares until such time as the deferred compensation obligation becomes payable. At such time, the treasury shares will be distributed to the director in satisfaction of the obligation.
The following table provides details about the treasury stock purchased in connection with the DDCP during the quarter ended December 31, 2012.
(in thousands, except per-share data) |
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Period |
| Total |
| Average |
| Total Number of |
| Approximate Dollar |
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October 1, 2012 – October 31, 2012 |
| 0 |
| n/a |
| n/a |
| n/a |
| |
November 1, 2012 – November 30, 2012 |
| 9,200 |
| $ | 6.96 |
| n/a |
| n/a |
|
December 1, 2012 – December 31, 2012 |
| 0 |
| n/a |
| n/a |
| n/a |
| |
Total |
| 9,200 |
| $ | 6.96 |
| n/a |
| n/a |
|
(1) Includes broker commissions.
ITEM 3. DEFAULTS UPON SENIOR SECURITIES
None.
ITEM 4. MINE SAFETY DISCLOSURES
Our discontinued coal cleaning operations were subject to regulation by the federal Mine Safety and Health Administration (“MSHA”) under the Federal Mine Safety and Health Act of 1977 (the “Mine Act”). Information concerning mine safety violations or other regulatory matters required by section 1503(a) of the Dodd-Frank Wall Street Reform and Consumer Protection Act (the “Dodd-Frank Act”) and Item 106 of Regulation S-K (17 CFR 229.106) is included in Exhibit 95 to this quarterly report.
None.
The following exhibits are included herein:
12 |
| Computation of ratio of earnings to combined fixed charges and preferred stock dividends | * |
31.1 |
| Rule 13a-14(a)/15d-14(a) Certification of Chief Executive Officer | * |
31.2 |
| Rule 13a-14(a)/15d-14(a) Certification of Chief Financial Officer | * |
32 |
| Section 1350 Certifications of Chief Executive Officer and Chief Financial Officer | * |
95 |
| Mine Safety Disclosure | * |
101.INS |
| XBRL Instance document | ** |
101.SCH |
| XBRL Taxonomy extension schema | ** |
101.CAL |
| XBRL Taxonomy extension calculation linkbase | ** |
101.DEF |
| XBRL Taxonomy extension definition linkbase | ** |
101.LAB |
| XBRL Taxonomy extension label linkbase | ** |
101.PRE |
| XBRL Taxonomy extension presentation linkbase | ** |
* Filed herewith.
** Furnished herewith.
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.