Business Segment Information | 24. Business Segment Information UNIFI defines operating segments as components of the organization for which discrete financial information is available and operating results are evaluated on a regular basis by UNIFI’s principal executive officer, who is the chief operating decision maker (the “CODM”), in order to assess performance and allocate resources. Characteristics of UNIFI which were relied upon in making the determination of reportable segments include the nature of the products sold, the internal organizational structure, the trade policies in the geographic regions in which UNIFI operates, and the information that is regularly reviewed by the CODM for the purpose of assessing performance and allocating resources. In the fourth quarter of fiscal 2022, UNIFI realigned its operating and reportable segments to correspond with changes to its operating model, management structure, and organizational responsibilities, reflecting the manner in which business performance is evaluated, resources are allocated, and financial statement users can best understand the results of operations. Accordingly, UNIFI is now reporting the Americas Segment, Brazil Segment, and Asia Segment. The Americas Segment represents the combination of the previously reported Polyester Segment, Nylon Segment, and All Other category. There are no changes to the composition of the historical Brazil Segment and Asia Segment. Comparative prior period disclosures have been updated to conform to the new presentation. UNIFI has three reportable segments. • The operations within the Americas Segment exhibit similar long-term economic characteristics and primarily sell into an economic trading zone covered by the USMCA and CAFTA-DR to similar customers utilizing similar methods of distribution. These operations derive revenues primarily from manufacturing synthetic and recycled textile products with sales primarily to yarn manufacturers, knitters and weavers that produce yarn and/or fabric for the apparel, hosiery, automotive, home furnishings, industrial, medical, and other end-use markets principally in North and Central America. The Americas Segment consists of sales and manufacturing operations in the U.S., El Salvador, and Colombia. • The Brazil Segment primarily manufactures and sells polyester-based products to knitters and weavers that produce fabric for the apparel, automotive, home furnishings, industrial, and other end-use markets principally in Brazil. The Brazil Segment includes a manufacturing location and sales offices in Brazil. • The operations within the Asia Segment exhibit similar long-term economic characteristics and sell to similar customers utilizing similar methods of distribution primarily in Asia and Europe. The Asia Segment primarily sources synthetic and recycled textile products from third-party suppliers and sells to other yarn manufacturers, knitters, and weavers that produce fabric for the apparel, automotive, home furnishings, industrial, and other end-use markets principally in Asia. The Asia Segment includes sales offices in China, Turkey, and Hong Kong. UNIFI evaluates the operating performance of its segments based upon Segment Profit, which represents segment gross profit (loss) plus segment depreciation expense. This measurement of segment profit or loss best aligns segment reporting with the current assessments and evaluations performed by, and information provided to, the CODM. The accounting policies for the segments are consistent with UNIFI’s accounting policies. Intersegment sales are omitted from segment disclosures, as they are (i) insignificant to UNIFI’s segments and eliminated from consolidated reporting and (ii) excluded from segment evaluations performed by the CODM. However, an intersegment technologies expense charged from the Americas Segment to the Asia Segment is not eliminated from segment results. The technologies expense (i) reflects the sharing of certain manufacturing know-how, processes, and product technical information and design and (ii) is included in the segment evaluations performed by the CODM. Selected financial information is presented below: For the Fiscal Year Ended July 3, 2022 Americas Brazil Asia Total Net sales $ 483,085 $ 126,066 $ 206,607 $ 815,758 Cost of sales 458,617 98,925 177,731 735,273 Gross profit 24,468 27,141 28,876 80,485 Segment depreciation expense 21,153 1,500 — 22,653 Segment Profit $ 45,621 $ 28,641 $ 28,876 $ 103,138 For the Fiscal Year Ended June 27, 2021 Americas Brazil Asia Total Net sales $ 386,779 $ 95,976 $ 184,837 $ 667,592 Cost of sales 350,373 64,281 159,444 574,098 Gross profit 36,406 31,695 25,393 93,494 Segment depreciation expense 21,054 1,315 — 22,369 Segment Profit $ 57,460 $ 33,010 $ 25,393 $ 115,863 For the Fiscal Year Ended June 28, 2020 Americas Brazil Asia Total Net sales $ 380,138 $ 73,339 $ 153,032 $ 606,509 Cost of sales 368,976 62,144 136,349 567,469 Gross profit 11,162 11,195 16,683 39,040 Segment depreciation expense 19,274 1,385 — 20,659 Segment Profit $ 30,436 $ 12,580 $ 16,683 $ 59,699 The reconciliations of segment gross profit to consolidated income (loss) before income taxes are as follows: For the Fiscal Year Ended July 3, 2022 June 27, 2021 June 28, 2020 Americas $ 24,468 $ 36,406 $ 11,162 Brazil 27,141 31,695 11,195 Asia 28,876 25,393 16,683 Segment gross profit 80,485 93,494 39,040 SG&A expenses 52,489 51,334 43,814 (Benefit) provision for bad debts (445 ) (1,316 ) 1,739 Other operating (income) expense, net (158 ) 4,865 2,308 Operating income (loss) 28,599 38,611 (8,821 ) Interest income (1,524 ) (603 ) (722 ) Interest expense 3,085 3,323 4,779 Equity in (earnings) loss of unconsolidated affiliates (605 ) (739 ) 477 Recovery of non-income taxes, net 815 (9,717 ) — Gain on sale of investment in unconsolidated affiliate — — (2,284 ) Impairment of investment in unconsolidated affiliate — — 45,194 Income (loss) before income taxes $ 26,828 $ 46,347 $ (56,265 ) The reconciliations of segment depreciation and amortization expense to consolidated depreciation and amortization expense are as follows: For the Fiscal Year Ended July 3, 2022 June 27, 2021 June 28, 2020 Americas $ 21,153 $ 21,054 $ 19,274 Brazil 1,500 1,315 1,385 Asia — — — Segment depreciation expense 22,653 22,369 20,659 Other depreciation and amortization expense 3,554 3,159 2,994 Depreciation and amortization expense $ 26,207 $ 25,528 $ 23,653 The reconciliations of segment capital expenditures to consolidated capital expenditures are as follows: For the Fiscal Year Ended July 3, 2022 June 27, 2021 June 28, 2020 Americas $ 29,841 $ 16,053 $ 15,087 Brazil 9,253 3,461 2,332 Asia 236 666 60 Segment capital expenditures 39,330 20,180 17,479 Other capital expenditures 301 998 1,030 Capital expenditures $ 39,631 $ 21,178 $ 18,509 The reconciliations of segment total assets to consolidated total assets are as follows: July 3, 2022 June 27, 2021 Americas $ 379,898 $ 327,445 Brazil 98,731 85,950 Asia 81,322 68,034 Segment total assets 559,951 481,429 Other current assets 5,145 48,587 Other PP&E 17,809 21,175 Other operating lease assets 756 1,116 Other non-current assets 2,985 902 Investments in unconsolidated affiliates 2,072 2,159 Total assets $ 588,718 $ 555,368 Geographic Data For the Fiscal Year Ended Net Sales July 3, 2022 June 27, 2021 June 28, 2020 U.S. $ 430,381 $ 341,897 $ 342,350 China 185,558 171,261 148,923 Brazil 126,066 95,976 73,339 Remaining Foreign Countries 73,753 58,458 41,897 Total $ 815,758 $ 667,592 $ 606,509 Export sales from UNIFI’s U.S. operations to external customers $ 74,589 $ 59,055 $ 64,305 The net sales amounts are based on the operating locations from where the items were produced or distributed. Long-Lived Assets July 3, 2022 June 27, 2021 June 28, 2020 U.S. $ 196,885 $ 191,733 $ 195,874 Brazil 21,927 21,733 10,805 China 2,211 1,919 779 Remaining Foreign Countries 12,932 9,708 9,859 Total $ 233,955 $ 225,093 $ 217,317 Long-lived assets are comprised of PP&E, net; operating lease assets; intangible assets, net; investments in unconsolidated affiliates; and other non-current assets. We have revised amounts reported in previously issued financial statements as of June 27, 2021 presented in this Annual Report on Form 10-K to correct an immaterial error. The error relates to the transposition of the disclosure of reportable segment assets for the Asia segment and the previously-reported Nylon segment. We evaluated the effect of the error to our previously issued financial statements in accordance with SEC Staff Accounting Bulletins No. 99 and No. 108 and, based upon quantitative and qualitative factors, determined that the error was not material to the previously issued financial statements and disclosure included in our Annual Reports on Form 10-K for the year ended June 27, 2021, or for comparative period amount (i.e. the amounts as of June 27, 2021) reflected in our quarterly report for the quarterly period ended September 30, 2021. |